Inspection and Test Plan for

Cathodic Protection Works

TOTAL 7 PAGES
(Including Cover)

PROJECT NAME

: Khabat Thermal Power Plant Units 1&2

DOCUMENT NO.

: KP-00+++-CQ712-G0011

For Information

TITLE

: Inspection and Test Plan for Cathodic Protection

Works

For Review

OWNER

: Ministry of Electricity (MOE) of

Kurdistan Regional Government

05.11.2014

Rev.
No.

DATE

For Issue
DESCRIPTION

Purpose

For Approval
For Construction
As-Built

M.D

F.B

A.Z

T.C

PREPARED

CHECKED

REVIEWED

APPROVED

GAMA POWER SYSTEMS ENG &CONTRACTING,INC.

Owner

Ministry of Electricity (MOE)

of Kurdistan Regional Government
Contractor

POSCO ENGINEERING
& CONSTRUCTION CO., LTD.
Main Subcontractor

GAMA POWER SYSTEMS

ENGINEERING & CONTRACTING,INC.

Cathodic Protection System

INSEPTION CHECK SHEET
MATERIALS INSPECTION RECORD
Item
#

1
2
3
4
5

Checked

Description

Subcontrac
tor
Check Conformity
Rectifier
Check Conformity
Check Conformity
Check Conformity
Test Stations
Check Conformity

Verified
GAM
A

POSC
O

and Test Certificates of Transformer

and Test Certificates of Anodes
and Test Certificates of reference Electrodes
and Test Certificates of Junction Boxes and
of DC Cables

COMMENTS:
Above items must be checked against the Project Specifications and Approved Drawings

Subcontractor
Name
:
.

GAMA
Name

:.

POSCO
Name: .

Signature:..
Signature:.
.
Date
:.
.

Date

:..

OWNER
.
.

Signature:.

Date:
.

Cathodic Protection System

INSEPTION CHECK SHEET FOR
INSTALLATION OF ANODES
Item
#

1
2
3
4
5
6
7
8
9
10

TANK ID

Checked

xxxx

Subcontrac
tor

Verified

Description
GAM
A

POSC
O

Check and verify the anode are free from severe scratches
and damages
Check the spacing between anodes and Conductor bars
Check proper spot welds on anodes/conductor bars
Check proper depth between anode and tank base is
maintained
Check proper connection of DC cables to Conductor Bar
Check the tank base is free from scrap and debris
First phase of backfilling commencement ensuring no
damages to cables
Check the resistance of anode system prior to final backfilling
Initial performance check of anode and reference electrodes
with temporary
Power supply when 50% of the tank plate is installed
Final performance check of anode and reference electrodes
with temporary
Power supply when 100% of the tank plate is installed

COMMENTS:
Installation must be done against approve for construction drawings

Subcontractor
Name
:
.

GAMA
Name

:.

POSCO
Name: .

Signature:..
Signature:.
.
Date
:.
.

Date

:..

Signature:.

Date:
.

OWNER
.

Cathodic Protection System

INSEPTION CHECK SHEET FOR
INSTALLATION & TESTING OF REFERENCE ELECTRODES
Item
#

1
2
3
4
5
6
7

TANK ID

Checked

xxxx

Subcontrac
tor

Verified

Description
GAM
A

POSC
O

Check and verify the Reference Electrodes are free from

damages
Check the location of Reference Electrodes against approve
for construction drawings
Check proper saturation of reference electrodes with water
and verify its functionality prior to backfilling
Check installation of proper number of reference electrodes
Check proper routing of reference electrodes cables
Final phase of backfilling commencement ensuring no
damages to reference electrodes and cables
Check proper functionality of reference electrode after
completion of backfilling activities
REFERENCE ELECTRODE TESTING
Reference Electrode
Testing of Electrode (mV)
Location
Reference Electrode #1
Reference Electrode #2
Reference Electrode #3

COMMENTS:
Reference Electrodes must be installed against the approve for construction drawings
Reference Electrodes shall be backfilled with clean naturel soil and free from sharp Stones
Reference Electrodes shall be thoroughly saturated with clean water after backfilling

Subcontractor

GAMA

POSCO

OWNER

Name
:
.

Name

:.

Name: .

Signature:..
Signature:.
.

Date

:..

Date
:.
.

Signature:.

Date:
.

Cathodic Protection System

INSEPTION CHECK SHEET FOR
INSTALLATION OF JUNCTION BOXES
Item
#

1
2
3
4
5
6

Description

Junction
Box
ID
Check and verify the Junction boxes are free from Corrosion
and other damages
Check the location and proper orientation of Junction Boxes
Check the installation height and alignment of junction box
Check and verify the Junction Box name plates are fixed
properly for
Correct identification
Check the proper termination of cables with correct
identification tags
Check all cables inside the junction box are neatly tied with
cables ties

Checked
Subcontrac
tor

COMMENTS:
Junction Boxes must be installed against the approve for construction drawings

Verified
GAM
A

POSC
O

Subcontractor
Name
:
.

GAMA
Name

POSCO

:.

Name: .

Signature:..
Signature:.
.

Date

:..

Date
:.
.

Signature:.

Date:
.

OWNER
.

Cathodic Protection System

INSEPTION CHECK SHEET FOR
INSTALLATION OF TRANSFORMER RECTIFIER
Item
#

1
2
3
4
5
6
7
8
9

Description

TANK
ID
xxxx

Check and verify the Transformer Rectifier are free from

Corrosion and other damages
Check and verify all the instrumentation in Transformer
Rectifier are free from damages
Check the location and orientation of Transformer Rectifier
Check and conducting is properly done with end bushes fitted
for protection against cable damages
Check the connection of cables against + and - sign
Check the connection of tank cables against correct circuit of
the transformer rectifier
Check and verify the proper grounding is done as per Project
specifications
Check and proper termination of cables with correct
identification tags
Check all the cables inside the transformer rectifier are neatly
tied with cables ties

Checked
Subcontrac
tor

Verified
GAM
A

POSC
O

COMMENTS:
Transformer Rectifier must be installed against the approve for construction drawing

Subcontractor
Name
:
.

GAMA
Name

:.

POSCO
Name: .

Signature:..
Signature:.
.
Date
:.
.

Date

:..

Signature:.

Date:
.

OWNER
.