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Profissional Documentos
Cultura Documentos
DOCUMENT NO.
: KP-00+++-MQ758-V0021
TITLE
OWNER
24.06.2015
Rev.
No.
DATE
First Issue
DESCRIPTION
TOTAL 21 PAGES
(Including Cover)
Purpose
For Information
For Review
For Approval
For Construction
As-Built
DE
MP
AY
PREPARED
CHECKED
REVIEWED
APPROVED
Owner
POSCO ENGINEERING
& CONSTRUCTION CO., LTD.
Main Subcontractor
GAMA
POWER SYSTEMS
ENGINEERING
& CONTRACTING,INC.
Page:
1/9
Date:24.06.2015
HSE Manager
QA/QC Manager
Site Manager
Name
Date
Sign
Rem arks:
Any such review or consent by GAMA, shall not relieve the Subcontractor, in any case or for any reason whatsoever,
from any obligation, liability or responsibility arising out of or in connection with the Contract, including without being
limited thereto, to the responsibility for errors, omissions, discrepancies and non-compliances. Within this context, this
document shall not prevail over or amend the Contract, or relieve the Subcontractor from any of its duties, obligations,
responsibilities or liabilities under the Contract.
Anything presented herein by the Subcontractor shall in no event
i) excuse the Subcontractors non-performance under the Contract, or
ii) entitle him to a variation under the Contract or an adjustment to the Contract Price.
SUBCONTRACTOR
Rev.
No.
A
Date
Description*
24.06.2015
132kV Switchyard
Ligthning System
Installation
Prepared
by
HSE
Manager
QA/QC
Manager
Site
Manager
Project
Manager
Deniz
EREN
Lokman
EKTREN
Adnan
AYDEMR
Eyyp
ZBAY
Page:
2/9
Date:24.06.2015
DOCUMENT HISTORY:
Rev.
No.
Date
24.06.2015
Remarks
(Reason for Revision)
First Issue
* Description:
Document issue purpose
-
First Issue
For Information
For Review
Page:
3/9
Date:24.06.2015
CONT ENT
1.0
PURPOSE ....................................................................................................................................................................................4
2.0
3.0
RESPONSIBILITIES ....................................................................................................................................................................4
4.0
5.0
PERSONNEL ...............................................................................................................................................................................4
6.0
MATERIALS .................................................................................................................................................................................5
7.0
EQUIPMENT ................................................................................................................................................................................5
8.0
9.0
EXECUTION.................................................................................................................................................................................6
10.0
11.0
12.0
13.0
14.0
15.0
REFERENCES .............................................................................................................................................................................9
16.0
17.0
ATTACHMENTS ..........................................................................................................................................................................9
Page:
4/9
Date:24.06.2015
1.0 PURPOSE
This procedure outlines the methods to be followed for installation of the Lightning
System for 132kV Switchyard at Khabat Thermal Power Plant Units 1&2 Project.
( 2 Set)
3.0 RESPONSIBILITIES
This MS is under responsibility of Siemens. When any changes occur, Siemens will
revise this document and issue according to communication plan on which Siemens and
Gama agreed.
4.0 DEFINITONS / ABBREVATIONS
TPP
AIS
MS
ITP
QA/QC
HSE
JSA
PPE
HV
MV
LV
AC
DC
UPS
:
:
:
:
:
:
:
:
:
:
:
:
:
:
5.0 PERSONNEL
-
Site Manager
Site Engineer(s)
QA/QC Engineer
Page:
5/9
HSE Supervisor
Site Supervisor(s)
Site Foreman(s)
Date:24.06.2015
Lightning rod
Lightning conductor
Earthing Rod
Test Clamp
Protective Tube
Clamps, bolts and nuts
7.0 EQUIPMENT
-
Crane
Manlift
Handtools
Powertools
Civil Subcontractor
Mr.Ufuk
MANAV
Page:
6/9
Date:24.06.2015
9.0 EXECUTION
The work method to install the above mentioned lightning system shall be in
the following sequence.
A. Pre-Insta llation Checks
Material inspection will be carried out to ascertain that no damage has occurred in the
package of the equipments. Incase of any damages common inspection and report will
be issued.
Store material requisition shall be made.
The material shall be transported in their Original packing to location.
The Hi-Ab shall be positioned in such a way that there is no obstruction to movement
of vehicles or hindrance to works of other companies.
C. Description of sequence
The following will be follwed after the preparation works:
Place two lightning rod poles of 3 on the ground and connect via pipe adapter.
Insert the lightning rod to the end of the pole
Install the poles to the pylon with the help of 2 pieces u-bolts
Page:
7/9
Date:24.06.2015
Attach two 50mm solid copper conductors with 2 pipe clamps to the pipe with 1
meter intervals.
Fix the conductor to the surface of the steel structure with 1 meter intervals by using
pylon type conductor holder for 2x50mm
Install test clamp 1,5 meter above the foundation top
Connect 2 x 50 mm down connector to the test clamp
Install protective tube 20 cm below the test clamp to the 20 cm above the foundation
top by using pipe clamp
From the top of the soil make an excavation with a depth of 60 cm
Embed 4 pieces of 20 x 1,5 m earthing rod; the first piece should be embed 1,5 meters
from the foundation. The others should be embed 3 meters apart from each other. The
embed direction should the to the other P2 pylon.
Extend the 2 x 50mm solid copper conductor to the embedded rod and connect with
earth rod connectors
Page:
8/9
Date:24.06.2015
Safety Helmet
Safety Shoes
Safety Vest
Safety Gloves
Safety Glasses/Goggles
2. Personal Protective Equipment Required Due to Specific Risks,
3.
Safety Harness,
Safety Barricading Fence/Netlon Fence
4.
Page:
9/9
Date:24.06.2015
15.0 REFERENCES
All erection works will be controlled and checked after installation as per the
document indicated below:
Document Name
ITP for LIGTHNING
PROTECTION INSTALLATION
WORKS
Document Number
KP-00+++-CQ712-B7368
17.0 ATTACHMENTS
Attachment-1
Attachment-2
Risk Assessment
Vendor List
DOCUMENT NO.
: KP-00+++-MQ734-V0100
TITLE
OWNER
02.01.2015
Rev.
No.
DATE
First Issue
DESCRIPTION
TOTAL 9 PAGES
(Including Cover)
Purpose
For Information
For Review
For Approval
For Construction
As-Built
DE
AY
PREPARED
CHECKED
REVIEWED
APPROVED
Owner
POSCO ENGINEERING
& CONSTRUCTION CO., LTD.
Main Subcontractor
GAMA
POWER SYSTEMS
ENGINEERING
& CONTRACTING,INC.
RESIDUAL RISK
Hazard Severity
Impacts
(Consequences)
Risk Rating.
Description
CONTROLS
Likelihood of Occurrence.
Job Stages
INITIAL RISK
Hazard Severity
No
Target P.E.A.R.
HAZARD
Likelihood of Occurrence.
Inexperienced
personnel
involved in the
operation
Injury to personnel
damage to equipment
due to incompetency
Inadequate
working
environment
Injury to personnel
damage to unsafe
working environment
Excavation
Contact with
existing
buried services
Injury to personnel,
material damage due
to electrocution and
explosion due to
contact with existing
buried services.
Excavation
Open
Excavations,
Trenches
4C
Injury to personnel
due to falling into
open excavations
15
4C
Injury to personnel
due to Collapse of the
excavations and
entombment of
personnel.
10
2C
Injury to personnel
due to
Handling/loading
materials by body
force Improper
equipment.
Excavation
Pylon / Equipment
Pylon Foundations
Civil Operations
/Handtools /
Electrical
Equipments
All activities
Open
Excavations,
Trenches
Manual Handling
Physical Force
Mechanical /
Physical Risk
Lack of
supervision
4C
4B
Injury, fatality,
property damage due
to insufficient
management
15
10
10
All activities
All activities
Visibility
Vehicle
Movement
3B
15
4C
Injury, fatality,
property damage due
to Vehicle collisions.
10
11
All activities
Vehicle
Movement
4B
Injury, fatality,
property damage due
to Crushing of
personnel by
vehicles in movement.
12
Backfilling
Machinery
3C
injury or material
damage due to poor
maintenance of
vehicle / equipment
12
13
Simultaneous
Operations
Working in
conjunction with
the truck or
equipments
3C
Injury to personnel or
material damage due
to hit by truck or
equipment
12
14
Transportation of
the backfilling
material from
storage area to
backfilling area
Loading,
transportation
and unloading
the backfilling
material
12
15
Incorrect waste
management
Completion of Work
procedures in
place
15
16
Housekeeping
Mechanic risks
Chemical risks
Physical Effects
Non-quality work
Chemicals
Wastes
Not accessible
fire fighting
systems
3C
Injury or material
damage due to hit by
truck / equipment
2C
Pollution,
Environmental
Damage
4C
17
18
Preperations for
work
Smoking
24
P
E
A
R
Mechanical /
Physical Risk
P
(Hand tools
Power tools )
Access/ Exit to
Plylon Socket
Mechanical /
Physical Risk
(Hand tools
Power tools )
Mechanical /
Civil Work Stage
Physical Risk
Environmental
Assembly operation
Risks
; Butt splice / beam
assembly
(Crane usage)
Injury to personnel
damage to equipment
due to incompetency /
unsafe working
environment
Assembly Operation
(Foundation Level)
22
P
R
Assembly Operation
(Ground level)
21
Inexperienced
personnel
involved in the
operation /
Inadequate
working
environment
Mechanical /
Physical Risk
Assembly operation
; Butt splice / beam
(Hand tools )
assembly
Cable laying
Manual Handling
Physical Force
Lifting equipment
failure, fall from
height and run
over
25
Lifting
26
Working at height
Fall hazards and
Working at the
objects falling
height above 1.8mtr from heights
P
A
R
P
E
A
Electrical shock,
single fatality or
permanent disability
Injury to personnel
due to falling into
socket, major injury
Injury to personnel
due to
Handling/loading
materials by body
force
Improper equipment;
(deformed electrical
cables,no guarding on
machine, etc.)
electrical shock,single
fatality
Multiple Fatalities, ,
Leakege from hoisting
equipments, Property
damages.
Major injury to
personnel due to
Handling/loading
materials by body
force
Improper equipment;
Minor injury to
personnel due to
Handling/loading
materials by body
force Improper
equipment.
P
E
A
P
E
A
R
Fatality
Fracture, major
injuries
10
PPE supply.
First Aid Kit availability on site.
Wear proper PPE.
Only qualified and trained (inc. risk
assesments & procedures) personnel access
to construction site.
Proper equipment with specifications and
maintenance records.
PTW system shall be followed,
Underground facilities shall be identified and
drawing shall be provided before commencing
activity.
15
12
12
16
15
12
16
12
27
28
29
30
31
32
33
Use of ladders
Climbing up and
down through
ladders and
improper or insecure
positioning
Mechanical
Assembly
/Handtools /
Electrical
Equipments
Mechanical /
Physical Risk
(Handtools
/Power Tools)
Compressed
SF6 gas
cylinders
All activities
Lack of
supervision
All activities
Visibility
All activities
Vehicle
Movement
P
A
R
P
A
R
P
A
R
Permanent disability,
multiple fatalities,
major damage, major
national impact
12
15
12
20
Permanent disability,
single fatality,
property damage due
to insufficient
management
12
15
P
E
A
R
Fatality/Permanent
disability due to traffic
accident
Press. Jamming. Load
or Equipment
Changeover.
Fuel and Lubricants
Spillage/
Working in
conjunction with
the truck or
equipments
34
Simultaneous
Operations
35
Incorrect waste
management
Completion of Work
procedures in
place
36
Territory
housekeeping by
work completion
Waste. Sharp
materials, fall,
trip, slip
P
A
Permanent disability
to personnel, single
fatality or material
damage due to hit by
truck or equipment
Pollution,
Environmental
Damage
Soil contamination
P
E
Unsafe working
without taking
necessary
safety
measures.
P
A
R
38
Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.
P
A
R
Working in bad
weather conditions
12
39
Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.
P
A
R
40
Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.
P
A
R
Throwing materials
12
10
PPE supply.
First Aid Kit availability on site.
Wear proper PPE.
Only qualified and trained (inc. risk
assesments & procedures) personnel access
to construction site.
Proper equipment with specifications and
maintenance records.
PTW system shall be followed,
Underground facilities shall be identified and
drawing shall be provided before commencing
activity.
16
16
12
37
41
42
Preperations for
work
Smoking
P
R
Injury to personnel
damage to equipment
due to incompetency /
unsafe working
environment
P
E
A
R
Mechanical /
Physical Risk
P
(Hand tools
Power tools )
Access/ Exit to
Plylon Socket
Electrical shock,
single fatality or
permanent disability
Injury to personnel
due to falling into
socket, major injury
Working with
Inexperienced
personnel
involved in the
operation /
Inadequate
working
environment
Assembly Operation
(Ground level)
Mechanical /
Physical Risk
Assembly Operation
(Foundation Level)
(Hand tools
Power tools )
Mechanical /
Physical Risk
Environmental
Assembly operation
Risks
; Butt splice / beam
assembly
(Crane usage)
P
A
R
48
Mechanical /
Physical Risk
Assembly operation
; Butt splice / beam
(Hand tools )
assembly
Cable laying
Manual Handling
Physical Force
Multiple Fatalities, ,
Leakege from hoisting
equipments, Property
damages.
Major injury to
personnel due to
Handling/loading
materials by body
force
Improper equipment;
Minor injury to
personnel due to
Handling/loading
materials by body
force Improper
equipment.
P
E
A
50
Working at height
Fall hazards and
Working at the
objects falling
height above 1.8mtr from heights
P
E
A
R
Fatality
Fracture, major
injuries
51
P
A
R
49
Lifting
52
Use of ladders
Climbing up and
down through
ladders and
improper or insecure
positioning
Lifting equipment
failure, fall from
height and run
over
P
E
A
Injury to personnel
due to
Handling/loading
materials by body
force
Improper equipment;
(deformed electrical
cables,no guarding on
machine, etc.)
electrical shock,single
fatality
16
15
15
12
12
15
20
20
20
53
54
Mechanical
Assembly
/Handtools /
Electrical
Equipments
Mechanical /
Physical Risk
(Handtools
/Power Tools)
Compressed
SF6 gas
cylinders
P
A
R
P
A
R
Permanent disability,
multiple fatalities,
major damage, major
national impact
16
12
55
All activities
Lack of
supervision
Permanent disability,
single fatality,
property damage due
to insufficient
management
12
56
All activities
Visibility
12
57
All activities
Vehicle
Movement
58
Simultaneous
Operations
Working in
conjunction with
the truck or
equipments
59
Incorrect waste
management
Completion of Work
procedures in
place
60
Territory
housekeeping by
work completion
Waste. Sharp
materials, fall,
trip, slip
P
E
A
R
P
A
Fatality/Permanent
disability due to traffic
accident
Press. Jamming. Load
or Equipment
Changeover.
Fuel and Lubricants
Spillage/
Permanent disability
to personnel, single
fatality or material
damage due to hit by
truck or equipment
Pollution,
Environmental
Damage
Soil contamination
P
E
12
Unsafe working
without taking
necessary
safety
measures.
P
A
R
62
Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.
P
A
R
Working in bad
weather conditions
12
63
Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.
P
A
R
64
Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.
P
A
R
Throwing materials
65
General Working
Site
Terrorist Attacks
61
Unsafe working
without taking
necessary
safety
measures.
12
12
25
12
Working with