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Method of Statement for Khabat PP

132kV Switchyard Lightning


Protection Installation Works
PROJECT NAME

: Khabat Thermal Power Plant Units 1&2

DOCUMENT NO.

: KP-00+++-MQ758-V0021

TITLE

: Method of Statement for Khabat PP


132kV Switchyard Lightning Protection Installation
Works

OWNER

: Ministry of Electricity (MOE) of


Kurdistan Regional Government

24.06.2015

Rev.
No.

DATE

First Issue
DESCRIPTION

TOTAL 21 PAGES
(Including Cover)

Purpose
For Information
For Review
For Approval
For Construction
As-Built

DE

MP

AY

PREPARED

CHECKED

REVIEWED

APPROVED

GAMA POWER SYSTEMS ENG &CONTRACTING,INC.

Owner

Ministry of Electricity (MOE)


of Kurdistan Regional Government
Contractor

POSCO ENGINEERING
& CONSTRUCTION CO., LTD.
Main Subcontractor

GAMA
POWER SYSTEMS
ENGINEERING
& CONTRACTING,INC.

METHOD OF STATEMENT FOR 132kV SWITCHYARD LIGTHNING


PROTECTION INSTALALTION

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Doc. No: KP-00+++-MQ758-V0021

Date:24.06.2015

Khabat Thermal Power Plant Units 1&2 Project


132kV Air Insulated Switchgear
METHOD OF STATEMENT FOR 132kV
LIGTHNING PROTECTION INSTALLATION
DOCUMENT NO: KP-00+++-MQ758-V0021
SUBCONTRACTOR: SIEMENS
GAMA REVIEW
Discipline
Superintendent

HSE Manager

QA/QC Manager

Site Manager

Name
Date
Sign
Rem arks:
Any such review or consent by GAMA, shall not relieve the Subcontractor, in any case or for any reason whatsoever,
from any obligation, liability or responsibility arising out of or in connection with the Contract, including without being
limited thereto, to the responsibility for errors, omissions, discrepancies and non-compliances. Within this context, this
document shall not prevail over or amend the Contract, or relieve the Subcontractor from any of its duties, obligations,
responsibilities or liabilities under the Contract.
Anything presented herein by the Subcontractor shall in no event
i) excuse the Subcontractors non-performance under the Contract, or
ii) entitle him to a variation under the Contract or an adjustment to the Contract Price.

SUBCONTRACTOR
Rev.
No.
A

Date

Description*

24.06.2015

132kV Switchyard
Ligthning System
Installation

Prepared
by

HSE
Manager

QA/QC
Manager

Site
Manager

Project
Manager

Deniz
EREN

Lokman
EKTREN

Adnan
AYDEMR

Eyyp
ZBAY

Dok. No: KP-00+++-MQ758-V0021, Rev. No: A

METHOD OF STATEMENT FOR 132kV SWITCHYARD LIGTHNING


PROTECTION INSTALALTION

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Doc. No: KP-00+++-MQ758-V0021

Date:24.06.2015

DOCUMENT HISTORY:
Rev.
No.

Date

24.06.2015

Remarks
(Reason for Revision)

First Issue

* Description:
Document issue purpose
-

First Issue

For Information

For Review

For Approval (or Issued for Construction)

Dok. No: KP-00+++-MQ758-V0021, Rev. No: A

METHOD OF STATEMENT FOR 132kV SWITCHYARD LIGTHNING


PROTECTION INSTALALTION

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Doc. No: KP-00+++-MQ758-V0021

Date:24.06.2015

CONT ENT

1.0

PURPOSE ....................................................................................................................................................................................4

2.0

SCOPE OF WORK ......................................................................................................................................................................4

3.0

RESPONSIBILITIES ....................................................................................................................................................................4

4.0

DEFINITIONS / ABBREVIATIONS .............................................................................................................................................4

5.0

PERSONNEL ...............................................................................................................................................................................4

6.0

MATERIALS .................................................................................................................................................................................5

7.0

EQUIPMENT ................................................................................................................................................................................5

8.0

SUBCONTRACTORS SUB-TIER CONTRACTORS ................................................................................................................5

9.0

EXECUTION.................................................................................................................................................................................6

10.0

TIME LINE OF ACTIVITIES ........................................................................................................................................................7

11.0

PROGRESS MEASUREMENT ...................................................................................................................................................7

12.0

QUALITY REQUIREMENTS .......................................................................................................................................................7

13.0

HEALTH, SAFETY and ENVIRONMENTAL REQUIREMENTS ...............................................................................................8

14.0

RISK ASSESSMENTS ................................................................................................................................................................8

15.0

REFERENCES .............................................................................................................................................................................9

16.0

TECHNICAL APPENDICES ........................................................................................................................................................9

17.0

ATTACHMENTS ..........................................................................................................................................................................9

METHOD OF STATEMENT FOR 132kV SWITCHYARD LIGTHNING


PROTECTION INSTALALTION

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Doc. No: KP-00+++-MQ758-V0021

Date:24.06.2015

1.0 PURPOSE
This procedure outlines the methods to be followed for installation of the Lightning
System for 132kV Switchyard at Khabat Thermal Power Plant Units 1&2 Project.

2.0 SCOPE OF WORK


Installation of lightning system for 132 kV Substation including the below
Ligthning System

( 2 Set)

3.0 RESPONSIBILITIES
This MS is under responsibility of Siemens. When any changes occur, Siemens will
revise this document and issue according to communication plan on which Siemens and
Gama agreed.
4.0 DEFINITONS / ABBREVATIONS
TPP
AIS
MS
ITP
QA/QC
HSE
JSA
PPE
HV
MV
LV
AC
DC
UPS

:
:
:
:
:
:
:
:
:
:
:
:
:
:

5.0 PERSONNEL
-

Site Manager

Site Engineer(s)

QA/QC Engineer

Thermal Power Plant


Air Insulated Switchgear
Method Statement
Inspection & Test Plan
Quality Assurance / Quality Control
Health, Safety, Environment
Job Safety Analysis
Personal Protective Equipment
High Voltage
Medium Voltage
Low Voltage
Alternative Current
Direct Current
Uninterruptable Power Supply

METHOD OF STATEMENT FOR 132kV SWITCHYARD LIGTHNING


PROTECTION INSTALALTION

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Doc. No: KP-00+++-MQ758-V0021

HSE Supervisor

Site Supervisor(s)

Site Foreman(s)

Workers (skilled electrician and unskilled workers)

Date:24.06.2015

Operator(s) (Construction Machine, crane etc.)


6.0 MATERIALS
-

Lightning rod
Lightning conductor
Earthing Rod
Test Clamp
Protective Tube
Clamps, bolts and nuts

7.0 EQUIPMENT
-

Crane

Manlift

Handtools

Powertools

8.0 SUBCONTRACTORS SUB-TIER CONTRACTORS


Mr.Emrah
Baydemir

Civil Subcontractor

Masiba naat Ltd.ti

Mr.Ufuk
MANAV

Erection & Commissioning


Subcontractor

YNE Enerji Elektrik


Mhendislik inaat
San.Tic.ltd.ti.

METHOD OF STATEMENT FOR 132kV SWITCHYARD LIGTHNING


PROTECTION INSTALALTION

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Doc. No: KP-00+++-MQ758-V0021

Date:24.06.2015

9.0 EXECUTION
The work method to install the above mentioned lightning system shall be in
the following sequence.
A. Pre-Insta llation Checks

Verification of Equipment layout from relevant Construction Drawings.


Check drawings are of current revised status.
Site released for Equipment installation, all supporting steel installation completed
Conform readiness of the area.
Review Vendor drawings of the equipement and familiarize the installation
method recommended by the Vendor.
Exposed erection areas shall be cordoned by means of hazard identifying tape.
Confirm that all Tools & Tackles required for installation are available. As a
minimum the following shall be made available.
Open End Wrenches
Star End Wrenches
Slings
D-Shackles
Crowbars
Drill Mac hine
Grinding Machine

Check adequate place for unloading the ligthning system materials


Personnel involved in the activity are made aware of the risks and the steps to be taken
to mitigate any hazard or unsafe situation.

B. Material withdrawn from ware-house

Material inspection will be carried out to ascertain that no damage has occurred in the
package of the equipments. Incase of any damages common inspection and report will
be issued.
Store material requisition shall be made.
The material shall be transported in their Original packing to location.
The Hi-Ab shall be positioned in such a way that there is no obstruction to movement
of vehicles or hindrance to works of other companies.

C. Description of sequence
The following will be follwed after the preparation works:

Place two lightning rod poles of 3 on the ground and connect via pipe adapter.
Insert the lightning rod to the end of the pole
Install the poles to the pylon with the help of 2 pieces u-bolts

METHOD OF STATEMENT FOR 132kV SWITCHYARD LIGTHNING


PROTECTION INSTALALTION

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Doc. No: KP-00+++-MQ758-V0021

Date:24.06.2015

Attach two 50mm solid copper conductors with 2 pipe clamps to the pipe with 1
meter intervals.
Fix the conductor to the surface of the steel structure with 1 meter intervals by using
pylon type conductor holder for 2x50mm
Install test clamp 1,5 meter above the foundation top
Connect 2 x 50 mm down connector to the test clamp
Install protective tube 20 cm below the test clamp to the 20 cm above the foundation
top by using pipe clamp
From the top of the soil make an excavation with a depth of 60 cm
Embed 4 pieces of 20 x 1,5 m earthing rod; the first piece should be embed 1,5 meters
from the foundation. The others should be embed 3 meters apart from each other. The
embed direction should the to the other P2 pylon.
Extend the 2 x 50mm solid copper conductor to the embedded rod and connect with
earth rod connectors

10.0 TIME LINE OF ACTIVITIES


According to updated project time schedule, which is submitted seperately.
11.0 PROGRESS MEASUREMENT
Monthly progress reports will permanently be submitted to Gama for
progress measurement.

12.0 QUALITY REQUIREMENTS


Inspection and Test Plan (ITP) for Switchyard Lightning Protection Installation Works
(Doc. No: KP-00+++-CQ712-B7368) shall be followed during the execution of works.
Test, inspections and reporting shall be carried out by the Subcontractor in accordance to
the ITP and required documents mentioned on the ITP shall be submitted to GAMA for
his review.
All measurement equipments and torque wrenches shall be calibrated. Calibration
certificates shall be submitted to GAMA before site applications according KP-00+++MQ732-G0005_Rev.0_Calibration Procedure. Test certificates and mill certification
verifying that the materials comply with the relevant approved standards and material
certificates shall be issued for all structural steel, bolting materials, consumable materials.
Approved materials shall be used in project according to approved vendor list and
material submittal form.

METHOD OF STATEMENT FOR 132kV SWITCHYARD LIGTHNING


PROTECTION INSTALALTION

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Doc. No: KP-00+++-MQ758-V0021

Date:24.06.2015

13.0 HEALTH, SAFETY and ENVIRONMENTAL REQUIREMENTS


Toolbox talk will be done with the team who is involved in the foundation works. Job
Safety Analysis (JSA) will be prepared and distributed to Site Supervisor(s). Using
related JSA, Method Statement and Risk Assessment will be discussed during the toolbox
talk.
While excavation works, barricade will be installed to the around the pit and warning
signs will be put to warn other people to keep away.
Mandatory Personal Protective Equipment will be used by the person involved in
the operation. There is no requirement for additional PPE.
Risk Assessment will be taken into consideration and required precautions will be taken.
Materials
1. Mandatory Personal Protective Equipment,
-

Safety Helmet

Safety Shoes

Safety Vest

Safety Gloves

Safety Glasses/Goggles
2. Personal Protective Equipment Required Due to Specific Risks,
3.

Safety Harness,
Safety Barricading Fence/Netlon Fence

4.

Related Safety/Warning Signs.

14.0 RISK ASSESSMENTS


Please see attached Khabat Project Risk assessment as Attachment-1.

METHOD OF STATEMENT FOR 132kV SWITCHYARD LIGTHNING


PROTECTION INSTALALTION

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Doc. No: KP-00+++-MQ758-V0021

Date:24.06.2015

15.0 REFERENCES
All erection works will be controlled and checked after installation as per the
document indicated below:
Document Name
ITP for LIGTHNING
PROTECTION INSTALLATION
WORKS

Document Number
KP-00+++-CQ712-B7368

16.0 TECHNICAL APPENDICES


Please see attached Khabat Project Vendor List as Attachment-2.

17.0 ATTACHMENTS
Attachment-1
Attachment-2

Risk Assessment
Vendor List

Risk Assessment for Khabat PP


132kV Switchyard Electrical Works
PROJECT NAME

: Khabat Thermal Power Plant Units 1&2

DOCUMENT NO.

: KP-00+++-MQ734-V0100

TITLE

: Risk Assessment for Khabat PP


132kV Switchyard

OWNER

: Ministry of Electricity (MOE) of


Kurdistan Regional Government

02.01.2015

Rev.
No.

DATE

First Issue
DESCRIPTION

TOTAL 9 PAGES
(Including Cover)

Purpose
For Information
For Review
For Approval
For Construction
As-Built

DE

AY

PREPARED

CHECKED

REVIEWED

APPROVED

GAMA POWER SYSTEMS ENG &CONTRACTING,INC.

Owner

Ministry of Electricity (MOE)


of Kurdistan Regional Government
Contractor

POSCO ENGINEERING
& CONSTRUCTION CO., LTD.
Main Subcontractor

GAMA
POWER SYSTEMS
ENGINEERING
& CONTRACTING,INC.

Workplace Risk Assessment - Worksheet


ASSESSMENT TEAM MEMBERS:Ali Ugur Benli, Eyup Ozbay

RESIDUAL RISK

Control & Recovery Measures Required

Hazard Severity

Impacts
(Consequences)

Risk Rating.

Description

CONTROLS

Likelihood of Occurrence.

Job Stages

INITIAL RISK

Hazard Severity

No

Target P.E.A.R.

HAZARD

ASSESSMENT Ref No:


DATE OF ASSESSMENT: 09/14
TIMEOF ASSESSMENT:14.00

Residual Risk Evaluation

ASSESSMENT TEAM LEADER:Ali Ugur Benli

ACTIVITY DESCRIPTION: Pylon Foundation, Steel Erection,


Electrical Works.

Likelihood of Occurrence.

SITE / UNIT: Iraq- Khabat Project

Before start to work

Inexperienced
personnel
involved in the
operation

Injury to personnel
damage to equipment
due to incompetency

Only trained and experienced personnel to be


involved in the activity.

Before start to work

Inadequate
working
environment

Injury to personnel
damage to unsafe
working environment

HSE department will check the area and


ensure that all precautions are taken prior to
start to work.

Excavation

Contact with
existing
buried services

Injury to personnel,
material damage due
to electrocution and
explosion due to
contact with existing
buried services.

Obtain a valid PTW for Excavations before


starting any digging activity.
Ensure that all buried services are properly
identified. Follow the instructions
contained in the PTW. Execute only manual
digging close to energized buried cable lines
and pressurized buried pipelines.

Excavation

Open
Excavations,
Trenches

4C

Injury to personnel
due to falling into
open excavations

15

Any excavation deeper than 1.2 m or any


different elevations more than 1,2 m shall be
barricaded with scaffolding or any other strong
materials.
Temporary barricades shall be netlon fence,
which provides solid visual
barricade. The height of the barricades shall

4C

Injury to personnel
due to Collapse of the
excavations and
entombment of
personnel.

10

For excavations deeper than 170 cm, sheet


piles will be used. When necessary an efficient
dewatering system must be installed. In cases
of deep excavations with reduced width and
difficult access, a valid PTW for Confined
Spaces must be obtained before starting any
activity inside and all prescribed precautions
strictly followed.

2C

Injury to personnel
due to
Handling/loading
materials by body
force Improper
equipment.

Excavation

Pylon / Equipment
Pylon Foundations

Civil Operations
/Handtools /
Electrical
Equipments

All activities

Open
Excavations,
Trenches

Manual Handling
Physical Force

Mechanical /
Physical Risk

Lack of
supervision

4C

Multiple injuries (eye,


arm,face irritation ),
Burns, Disability /
Fatality due to unsafe
working conditions,
Electrical shock,
uncontrolled/not
tested electrical
equipments, and
uncalibrated
equipments

4B

Injury, fatality,
property damage due
to insufficient
management

15

10

All working instructions & checklist related to


civil operations are all in place provided by
Siemens.
Safe Manual Handling practices should be
applied during installation.
Manual Handling Training (incl.basic
ergonomy) shall be given where required.

All safety devices should be checked before


for their proper fitting and function
No person to be inside a dangerous area while
functional checks or run up procedures are
being carried out.
All actions to be carried out bu competent
persons. All electrical hand tools will be
checked by site EHS officer and inspection
label will be put on tools as green; safe to use,
red; not safe dont use. Workplace to be
restricted, not allow to get anyone inside
Other all safety measures to be taken into
account mentioned in working instructions.
Handtools run with 24V if possibel especially
in Confined Spaces.

Dedicated team leader will be in place during


all work activities.
A toolbox talk will be done prior to the
operation. Method Statement and Risk
assessment will be communicated to all
personnel involved to the operation.

10

All activities

All activities

Visibility

Vehicle
Movement

3B

injury due to poor


vision, not enough
illumination

Operation (including preparations) will be done


in day time only.

15

Follow the site roads only and respect the


speed limits. Flashing lights always on and
use of a trained banks man, when and where
necessary. It is forbidden to use the mobile
phone, smoking and eating while driving. Sit
belts must be used at all times by the driver
and any passenger.

4C

Injury, fatality,
property damage due
to Vehicle collisions.

10

Wearing high visibility vests is mandatory all


over the site area. Follow the
pedestrian walkways. All vehicles must be
provided with audible reversing
warning devices or accompanied by a qualified
banks man. Keep the safety distance from all
vehicles in operation.

11

All activities

Vehicle
Movement

4B

Injury, fatality,
property damage due
to Crushing of
personnel by
vehicles in movement.

12

Backfilling

Machinery

3C

injury or material
damage due to poor
maintenance of
vehicle / equipment

12

Vehicles and equipment will be visually


checked by drivers / operators prior to start to
operation.Banksman (watchman) will be also
on site, communicating with vehicle operator.

13

Simultaneous
Operations

Working in
conjunction with
the truck or
equipments

3C

Injury to personnel or
material damage due
to hit by truck or
equipment

12

Vehicle / equipment movements around the


wall will be controlled by a watchman.

14

Transportation of
the backfilling
material from
storage area to
backfilling area

Loading,
transportation
and unloading
the backfilling
material

12

Trucks and equipments will be operated by


experienced and authorized personnel.
Smoking, eating and talking by mobile phone
strictly forbidden. Trucks will obey the speed
limit at all times. (20 km/h) The vehicle
movements around the wall will be controlled
by a watchman

15

Incorrect waste
management
Completion of Work
procedures in
place

All waste will be collected and segrageted


according to their type and stored properly.
Hazardous wastes will be disposed align with
standarts. The wastes could be recycled if
applicable

15

Materials to be stored in proper, well defined


area
Permanent walkways and stairs installed
Road access shall not be obstructed by parked
vehicles, trucks, cranes and machinery.
Wastes segragated and stored in a proper
place
Leakages to be removed within site
All trailing leads and cables shall be safely
suspended or fully protected.
Obstruct materials should be removed from
workplace.

16

Housekeeping

Mechanic risks
Chemical risks
Physical Effects
Non-quality work
Chemicals
Wastes
Not accessible
fire fighting
systems

3C

Injury or material
damage due to hit by
truck / equipment

2C

Pollution,
Environmental
Damage

4C

Multiple injuries (eye,


arm,face,etc.),
Electrical shock, Fire,
Environmental impact
due to Materials (civil,
electrical, mechanic )
that are not stored in a
proper place and safe,
Cable bobbins left
random along the
ways without scotchs
around, Equipment
usage in an unsafe
way, Electrical,
lighting cables left
random on the floors,
Probable night works,
Chemical, oil leakage
around the workplace,
Wastes stored
random within site
witout segragation

17

18

Preperations for
work

Smoking

Civil Work Stage


19

Civil Work Stage


20
Steel base erection

Civil Work Stage

24

Fire and Health


Hazard

P
E
A
R

Burn Injuries, Fire and


Explosion, Multiple
Fatalities

Mechanical /
Physical Risk
P
(Hand tools
Power tools )

Access/ Exit to
Plylon Socket

Mechanical /
Physical Risk
(Hand tools
Power tools )

Mechanical /
Civil Work Stage
Physical Risk
Environmental
Assembly operation
Risks
; Butt splice / beam
assembly
(Crane usage)

Civil Work Stage


23

Injury to personnel
damage to equipment
due to incompetency /
unsafe working
environment

Assembly Operation
(Foundation Level)

22

P
R

Assembly Operation
(Ground level)

21

Inexperienced
personnel
involved in the
operation /
Inadequate
working
environment

Mechanical /
Physical Risk

Assembly operation
; Butt splice / beam
(Hand tools )
assembly

Cable laying

Manual Handling
Physical Force

Lifting equipment
failure, fall from
height and run
over

25

Lifting

26

Working at height
Fall hazards and
Working at the
objects falling
height above 1.8mtr from heights

P
A
R

P
E
A

Electrical shock,
single fatality or
permanent disability

Injury to personnel
due to falling into
socket, major injury

Injury to personnel
due to
Handling/loading
materials by body
force
Improper equipment;
(deformed electrical
cables,no guarding on
machine, etc.)
electrical shock,single
fatality

Multiple Fatalities, ,
Leakege from hoisting
equipments, Property
damages.

Major injury to
personnel due to
Handling/loading
materials by body
force
Improper equipment;

Minor injury to
personnel due to
Handling/loading
materials by body
force Improper
equipment.

P
E
A

Fatality, Major Injuries,


Leakege from hoisting
equipments, Property
damages.

P
E
A
R

Fatality
Fracture, major
injuries

10

PPE supply.
First Aid Kit availability on site.
Wear proper PPE.
Only qualified and trained (inc. risk
assesments & procedures) personnel access
to construction site.
Proper equipment with specifications and
maintenance records.
PTW system shall be followed,
Underground facilities shall be identified and
drawing shall be provided before commencing
activity.

15

Smoking is prohibited at site area.


Fire extinguisher.
It is allowed at designated area only.
Ensure that all personnel shall undergo for the
induction training to know they dos and donts
at site.

12

In addition to mandatory PPEs;mechanical


resistant gloves and high visible jacket to be
worn
Safety barriers to be put in place to restrict
working area especially if workplace jsut near
road (vehicle movement area)
Screening of working area
First aid kits
Use right tool fit for the purpose

12

Obtain a valid PTW for Access/Exit to


sockets''
Ensure that ladders are in line with Siemens
Standards; aluminum, fixed at the bottom and
the upper part, and exceed the final level to be
reached of at least 1m.

16

In addition to mandatory PPEs;mechanical


resistant gloves and high visible jacket to be
worn
Safety barriers to be put in place to restrict
working area especially if workplace jsut near
road (vehicle movement area)
Screening of working area
First aid kits
Use right tool fit for the purpose
Ensure all power tools are in good condition
with insulation
Ensure the use of 220 V power tools
Trained and authorized person only shall
operate the power tools
Ensure for appropriate PPE
Check validity before use of tools by
employees
Attests of manufacturer, regular check of
condition
Color code and inspection at all electrical
equipments
Inspection, maintainance and repair of

15

Color code and inspection at all lifting gears


Insurance documents shall be provided
Outriggers shall be utilized during all
operations
Proper crane setup, especially near
excavations
Pads shall ve utilized for outriggers at all times
Hoisting crane examination before work start.
Check the documents for hoisting mechanism
and devices.

12

All safety devices should be checked before


for their proper fitting and function
No person to be inside a dangerous area while
functional checks or run up procedures are
being carried out.
All actions to be carried out bu competent
persons. Workplace to be restricted, not allow
to get anyone inside
Other all safety measures to be taken into
account mentioned in working instructions.
In addition to mandatory PPEs;mechanical
resistant gloves and high visible jacket to be

16

Color code and inspection at all lifting gears


Insurance documents shall be provided
All outriggers shall be utilized during all
operations
Proper crane setup, especially near
excavations
Pads shall ve utilized for outriggers at all times
Hoisting crane examination before work start.
Check the documents for hoisting mechanism
and devices and certificates shall be kept for

12

Ladders shall not be used as platform


Fall protection device full body harness shall
be used and it should be 100% tie off with
double lanyard
Dont carry materials while climbing on ladder.
Ensuring the personnel get the education for
working at height.

All working instructions & checklist related to


civil operations are all in place provided by
Siemens.
Safe Manual Handling practices should be
applied during installation.
Manual Handling Training (incl.basic
ergonomy) shall be given where required.

27

28

29

30

31

32

33

Fall hazards and


Working with manlift objects falling
from heights

Use of ladders
Climbing up and
down through
ladders and
improper or insecure
positioning

Mechanical
Assembly
/Handtools /
Electrical
Equipments

Working with Dilo


compression set

Slip, trip, injuries


due to broken
and metal
ladders and fall
from ladder

Mechanical /
Physical Risk
(Handtools
/Power Tools)

Compressed
SF6 gas
cylinders

All activities

Lack of
supervision

All activities

Visibility

All activities

Vehicle
Movement

P
A
R

Fatality, Major Injuries,


Leakege from hoisting
equipments

Death, fall from height


and sprain injuries

P
A
R

Multiple injuries (eye,


arm,face irritation ),
Burns, Disability /
Single Fatality due to
unsafe working
conditions, Electrical
shock,
uncontrolled/not
tested electrical
equipments, and
uncalibrated
equipments

P
A
R

Permanent disability,
multiple fatalities,
major damage, major
national impact

12

Color code and inspection for manlift


Manlift shall be equipped with railings for each
open part and each end: a rigid top rail, 1
meter high, an average rail, 0.45 meter high
and a baseboard (0.15 m. high).
Insurance documents shall be provided
Proper manlift setup, especially near
excavations

15

Ensure appropriate ladders in use


Three point contact is must
Check the ladders before use
Position it properly and tie where necessary
Check the ladder before each use
While using more than 3mtr ladder, a person
has to hold it
Before use, ladder has to be visually checked.
Ladders have to be placed that horizontal and
vertical ratio is 1:4. Approximately angel of 75.
Ladder shell not is used as working platform.
Regular checking of safety devices and proper
positioning of the ladder.
Periodical inspection for ladder by competent
person

12

Use right tool fit for the purpose


Ensure all power tools are in good condition
with insulation
Ensure the use of 220 V power tools
Trained and authorized person only shall
operate the power tools
Ensure for appropriate PPE
Check validity before use of tools by
employees
Attests of manufacturer, regular check of
condition
Periodical inspection with color coding system
Certified electricians shall repair power tools
Color code system will be applied to all
electrical equipments

20

Gas cylinders will be kept at proper storage


area
Storage area will be protected from climate
effects (rain, direct sun light, overtemp,
extreme cold etc.)
Storage area shall be locked and key shall be
hand in responsible person
Storage area will be marked as indicating risks
and stored material

Dedicated team leader will be in place during


all work activities.
A toolbox talk will be done prior to the
operation. Method Statement and Risk
assessment will be communicated to all
personnel involved to the operation.
STARRT code system shall be applied.
Supervision of work team shall be provided by
a competent supervisors during all activities.

Permanent disability,
single fatality,
property damage due
to insufficient
management

12

Major injury due to


poor vision, not
enough illumination

Operation (including preparations) will be done


in day time only.
In poor visibility (heavy rain, dust storm, sand
storm etc.) activities shall be suspended.

15

Driver should follow Safety Rules while Driving


Transport Vehicles.
Seat belt shall be worn at all times by all
passengers and driver.
Daily checlist shall be done before start
driving.
The Drivers should:
Seat belt shall be worn all times
Have valid certificate and driver license
Do daily checlist before driving
Follow Speed Restriction Signs in accordance
with Road Requirements; Always be on the
alert to potential hazards; Look at mirrors and
use signals before maneuvering; Keep safety
distance behind other transport-vehicles; Use
Dipped Headlight and Slow Speed in condition
of poor visibility; Do not use cell phones or
other means of communication in Driving; Do

P
E
A
R

Fatality/Permanent
disability due to traffic
accident
Press. Jamming. Load
or Equipment
Changeover.
Fuel and Lubricants
Spillage/

Working in
conjunction with
the truck or
equipments

34

Simultaneous
Operations

35

Incorrect waste
management
Completion of Work
procedures in
place

36

Territory
housekeeping by
work completion

Waste. Sharp
materials, fall,
trip, slip

P
A

Permanent disability
to personnel, single
fatality or material
damage due to hit by
truck or equipment

Pollution,
Environmental
Damage
Soil contamination

P
E

Slight injuries. Trip,


fall.
Wrong wastes
disposal.
Fuel and Lubricants
spillage.

Vehicle / equipment movements around the


wall will be controlled by a watchman.
Banksman will manage vehicle activities
Vehicle road and pedestrian route shall be
identified.

All waste will be collected and segrageted


according to their type and stored properly.
Hazardous wastes will be disposed align with
standarts. The wastes could be recycled if
applicable.
Any contamination shall be removed
immediately and shall be sent to the waste

All trailing leads and cables shall be safely


suspended or fully protected.
Obstruct materials should be removed from
workplace.
Control by Foremen, Supervisors, Safety
Engineers.
Regular, routine housekeeping and working
place compulsory cleaning at the end of
working shift.

Min. 10 meter approach limit must be kept.


Never conductive objects such as shovel,
digger etc.

Getting closer than


limit approach value

Unsafe working
without taking
necessary
safety
measures.

P
A
R

38

Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.

P
A
R

Working in bad
weather conditions

12

There must not be working under rainy and


foggy weather. Visibility must be clear and
communication between workers must be
clear.

39

Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.

P
A
R

Working with no Ekat


certificate personal

A personal who has EKAT certificate must


accompany to workers while working inside
switcyard zone.

40

Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.

P
A
R

Throwing materials

12

Inside the switchyard zone, none of hand tools


such as hummer, screw driver

10

PPE supply.
First Aid Kit availability on site.
Wear proper PPE.
Only qualified and trained (inc. risk
assesments & procedures) personnel access
to construction site.
Proper equipment with specifications and
maintenance records.
PTW system shall be followed,
Underground facilities shall be identified and
drawing shall be provided before commencing
activity.

16

Smoking is prohibited at site area.


Fire extinguisher.
It is allowed at designated area only.
Ensure that all personnel shall undergo for the
induction training to know they dos and donts
at site.

16

In addition to mandatory PPEs;mechanical


resistant gloves and high visible jacket to be
worn
Safety barriers to be put in place to restrict
working area especially if workplace jsut near
road (vehicle movement area)
Screening of working area
First aid kits
Use right tool fit for the purpose

12

Obtain a valid PTW for Access/Exit to


sockets''
Ensure that ladders are in line with Siemens
Standards; aluminum, fixed at the bottom and
the upper part, and exceed the final level to be
reached of at least 1m.

37

41

42

Working under 380


kV High Voltage

Preperations for
work

Smoking

Civil Work Stage


43

Civil Work Stage


44
Steel base erection

P
R

Injury to personnel
damage to equipment
due to incompetency /
unsafe working
environment

Fire and Health


Hazard

P
E
A
R

Burn Injuries, Fire and


Explosion, Multiple
Fatalities

Mechanical /
Physical Risk
P
(Hand tools
Power tools )

Access/ Exit to
Plylon Socket

Electrical shock,
single fatality or
permanent disability

Injury to personnel
due to falling into
socket, major injury

Also it must be forbidden to use construction


wire inside the switchyard zone.
Hand tools must be suplied from outside
grounded board. ( 30 mA residual current
circuit breaker )

Working with

Inexperienced
personnel
involved in the
operation /
Inadequate
working
environment

Assembly Operation
(Ground level)

Civil Work Stage


45

Mechanical /
Physical Risk

Assembly Operation
(Foundation Level)

(Hand tools
Power tools )

Mechanical /
Physical Risk
Environmental
Assembly operation
Risks
; Butt splice / beam
assembly
(Crane usage)

P
A
R

Civil Work Stage


46

Civil Work Stage


47

48

Mechanical /
Physical Risk

Assembly operation
; Butt splice / beam
(Hand tools )
assembly

Cable laying

Manual Handling
Physical Force

Multiple Fatalities, ,
Leakege from hoisting
equipments, Property
damages.

Major injury to
personnel due to
Handling/loading
materials by body
force
Improper equipment;

Minor injury to
personnel due to
Handling/loading
materials by body
force Improper
equipment.

P
E
A

Fatality, Major Injuries,


Leakege from hoisting
equipments, Property
damages.

50

Working at height
Fall hazards and
Working at the
objects falling
height above 1.8mtr from heights

P
E
A
R

Fatality
Fracture, major
injuries

51

Fall hazards and


Working with manlift objects falling
from heights

P
A
R

Fatality, Major Injuries,


Leakege from hoisting
equipments

49

Lifting

52

Use of ladders
Climbing up and
down through
ladders and
improper or insecure
positioning

Lifting equipment
failure, fall from
height and run
over

P
E
A

Injury to personnel
due to
Handling/loading
materials by body
force
Improper equipment;
(deformed electrical
cables,no guarding on
machine, etc.)
electrical shock,single
fatality

Slip, trip, injuries


due to broken
and metal
ladders and fall
from ladder

Death, fall from height


and sprain injuries

16

In addition to mandatory PPEs;mechanical


resistant gloves and high visible jacket to be
worn
Safety barriers to be put in place to restrict
working area especially if workplace jsut near
road (vehicle movement area)
Screening of working area
First aid kits
Use right tool fit for the purpose
Ensure all power tools are in good condition
with insulation
Ensure the use of 220 V power tools
Trained and authorized person only shall
operate the power tools
Ensure for appropriate PPE
Check validity before use of tools by
employees
Attests of manufacturer, regular check of
condition
Color code and inspection at all electrical
equipments
Inspection, maintainance and repair of

15

Color code and inspection at all lifting gears


Insurance documents shall be provided
Outriggers shall be utilized during all
operations
Proper crane setup, especially near
excavations
Pads shall ve utilized for outriggers at all times
Hoisting crane examination before work start.
Check the documents for hoisting mechanism
and devices.

15

All safety devices should be checked before


for their proper fitting and function
No person to be inside a dangerous area while
functional checks or run up procedures are
being carried out.
All actions to be carried out bu competent
persons. Workplace to be restricted, not allow
to get anyone inside
Other all safety measures to be taken into
account mentioned in working instructions.
In addition to mandatory PPEs;mechanical
resistant gloves and high visible jacket to be

12

12

15

20

20

20

All working instructions & checklist related to


civil operations are all in place provided by
Siemens.
Safe Manual Handling practices should be
applied during installation.
Manual Handling Training (incl.basic
ergonomy) shall be given where required.

Color code and inspection at all lifting gears


Insurance documents shall be provided
All outriggers shall be utilized during all
operations
Proper crane setup, especially near
excavations
Pads shall ve utilized for outriggers at all times
Hoisting crane examination before work start.
Check the documents for hoisting mechanism
and devices and certificates shall be kept for
Ladders shall not be used as platform
Fall protection device full body harness shall
be used and it should be 100% tie off with
double lanyard
Dont carry materials while climbing on ladder.
Ensuring the personnel get the education for
working at height.
Color code and inspection for manlift
Manlift shall be equipped with railings for each
open part and each end: a rigid top rail, 1
meter high, an average rail, 0.45 meter high
and a baseboard (0.15 m. high).
Insurance documents shall be provided
Proper manlift setup, especially near
excavations
Ensure appropriate ladders in use
Three point contact is must
Check the ladders before use
Position it properly and tie where necessary
Check the ladder before each use
While using more than 3mtr ladder, a person
has to hold it
Before use, ladder has to be visually checked.
Ladders have to be placed that horizontal and
vertical ratio is 1:4. Approximately angel of 75.
Ladder shell not is used as working platform.
Regular checking of safety devices and proper
positioning of the ladder.
Periodical inspection for ladder by competent
person

53

54

Mechanical
Assembly
/Handtools /
Electrical
Equipments

Working with Dilo


compression set

Mechanical /
Physical Risk
(Handtools
/Power Tools)

Compressed
SF6 gas
cylinders

P
A
R

Multiple injuries (eye,


arm,face irritation ),
Burns, Disability /
Single Fatality due to
unsafe working
conditions, Electrical
shock,
uncontrolled/not
tested electrical
equipments, and
uncalibrated
equipments

P
A
R

Permanent disability,
multiple fatalities,
major damage, major
national impact

16

12

Use right tool fit for the purpose


Ensure all power tools are in good condition
with insulation
Ensure the use of 220 V power tools
Trained and authorized person only shall
operate the power tools
Ensure for appropriate PPE
Check validity before use of tools by
employees
Attests of manufacturer, regular check of
condition
Periodical inspection with color coding system
Certified electricians shall repair power tools
Color code system will be applied to all
electrical equipments

Gas cylinders will be kept at proper storage


area
Storage area will be protected from climate
effects (rain, direct sun light, overtemp,
extreme cold etc.)
Storage area shall be locked and key shall be
hand in responsible person
Storage area will be marked as indicating risks
and stored material
Dedicated team leader will be in place during
all work activities.
A toolbox talk will be done prior to the
operation. Method Statement and Risk
assessment will be communicated to all
personnel involved to the operation.
STARRT code system shall be applied.
Supervision of work team shall be provided by
a competent supervisors during all activities.

55

All activities

Lack of
supervision

Permanent disability,
single fatality,
property damage due
to insufficient
management

12

56

All activities

Visibility

Major injury due to


poor vision, not
enough illumination

12

Operation (including preparations) will be done


in day time only.
In poor visibility (heavy rain, dust storm, sand
storm etc.) activities shall be suspended.

57

All activities

Vehicle
Movement

58

Simultaneous
Operations

Working in
conjunction with
the truck or
equipments

59

Incorrect waste
management
Completion of Work
procedures in
place

60

Territory
housekeeping by
work completion

Waste. Sharp
materials, fall,
trip, slip

P
E
A
R

P
A

Fatality/Permanent
disability due to traffic
accident
Press. Jamming. Load
or Equipment
Changeover.
Fuel and Lubricants
Spillage/

Permanent disability
to personnel, single
fatality or material
damage due to hit by
truck or equipment

Pollution,
Environmental
Damage
Soil contamination

P
E

Slight injuries. Trip,


fall.
Wrong wastes
disposal.
Fuel and Lubricants
spillage.

Driver should follow Safety Rules while Driving


Transport Vehicles.
Seat belt shall be worn at all times by all
passengers and driver.
Daily checlist shall be done before start
driving.
The Drivers should:
Seat belt shall be worn all times
Have valid certificate and driver license
Do daily checlist before driving
Follow Speed Restriction Signs in accordance
with Road Requirements; Always be on the
alert to potential hazards; Look at mirrors and
use signals before maneuvering; Keep safety
distance behind other transport-vehicles; Use
Dipped Headlight and Slow Speed in condition
of poor visibility; Do not use cell phones or
other means of communication in Driving; Do

12

Vehicle / equipment movements around the


wall will be controlled by a watchman.
Banksman will manage vehicle activities
Vehicle road and pedestrian route shall be
identified.

All waste will be collected and segrageted


according to their type and stored properly.
Hazardous wastes will be disposed align with
standarts. The wastes could be recycled if
applicable.
Any contamination shall be removed
immediately and shall be sent to the waste

All trailing leads and cables shall be safely


suspended or fully protected.
Obstruct materials should be removed from
workplace.
Control by Foremen, Supervisors, Safety
Engineers.
Regular, routine housekeeping and working
place compulsory cleaning at the end of
working shift.

Min. 10 meter approach limit must be kept.


Never conductive objects such as shovel,
digger etc.

Getting closer than


limit approach value

Unsafe working
without taking
necessary
safety
measures.

P
A
R

62

Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.

P
A
R

Working in bad
weather conditions

12

63

Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.

P
A
R

Working with no Ekat


certificate personal

64

Unsafe working
without taking
Working under
necessary
380Kv High Voltage
safety
measures.

P
A
R

Throwing materials

65

General Working
Site

Terrorist Attacks

61

Working under 380


kV High Voltage

Unsafe working
without taking
necessary
safety
measures.

12

Also it must be forbidden to use construction


wire inside the switchyard zone.

There must not be working under rainy and


foggy weather. Visibility must be clear and
communication between workers must be
clear.

A personal who has EKAT certificate must


accompany to workers while working inside
switcyard zone.

12

Inside the switchyard zone, none of hand tools


such as hummer, screw driver

25

No one must enter or go out of site during


woking activities.
Also site security must protect the working
site 7 /24 against any attacks.

12

Hand tools must be suplied from outside


grounded board. ( 30 mA residual current
circuit breaker )

Working with

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