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Oracle Discrete Mfg

Planning Overview

Paulus Haryono
18-Mar-2004

Common Terminology

BOM - Bill of Material

how parts are related to each


other to form a final product

FGI - Finished Goods

finished product that is shipped to


the customer

all demands into a single schedule

Request for purchase

MPS - Master Production


Schedule

Production schedule for the

MRP - Manufacturing
Requirements Plan

Procurement plan for the factory


{buy plan}

PO/WO/DJ Production
Order/Work Order/Discrete Jobs

Commitment to produce

ATO - Assemble to Order

Manufacturing based on
Orders/Configuration

PTO - Pick to Order

Picking end items

according to configuration

ETO - Engineer to Order

Goods manufactured to

factory {make plan}

PO - Purchase Order

Commitment to buy

MDS - Master Demand Schedule

Oracles solution for consolidating

PR - Purchase Requisition

customers specification

WIP - Work in Process

Items on the factory floor

Routing

Operation, Resources, Lead


Time

SCM Discrete Manufacturing Solution


Supply Chain Intelligence
SCM Planning & Execution

Advance Planning & Schedulling


Demand Planning

Sales Order

FGI Forecast
Inventory Optimization

BOM

Engineering
Changes

Master Demand
Schedule

Advanced Supply Chain


Planning
Order Promising

Routing

Master
Production
Schedule

Configured
BOM/Routing

Manufacturing
Requirements
Plan

WO, Inventory
Ballances, PO, PR

Work Orders/
Discrete Jobs

Purchase
Requisition
Short LT

WIP

Quality

Manufacturing
Scheduling
Purchase
Requisition
Long LT

Discrete Manufacturing
Multi-site Planning
Global View

Forecast

Distribution Requirements Planning (DRP)

Sales Order

Line 1

Demand

MDS

Line 2

Demand

MDS
ISO

Plant 1

Plant 2

MDS

MDS

ISO

MPS

MPS

MPS

MPS

MRP

Flow
Schedule

MRP

MRP

Work
Orderless

WIP

WIP

Discrete
Repetitive

Discrete
Repetitive
Project

Assemble-toOrder

Flow

Traditional Planning Process


Multi-step, high latency, limited collaboration
Customer Forecast

Supplier Capacity
Tier 2
Tier 1

Distribution
Plans

Production
Plans

Manufacturing
Plans

Marketing
Forecast
Sales
Forecast
Mfg.
Forecast

?
t = weeks

Oracles - Advanced Planning Solution


E-Business planning solution: zero latency, real-time collaboration
Customer Forecast

Supplier Capacity
Tier 2
Tier 1

Portal

Portal

Single Plan

Marketing
Forecast

Process
Automation

Sales
Forecast
Mfg.
Forecast

Consensus
Forecast

t = hours

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