XX X XXXX XX XXXX Rev XX Manifold Crane Supporting Structure and Pipe Supporting Platforms

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MANIFOLD
CRANE AND PIPE SUPPORTING
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XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

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TABLE OF CONTENTS
Sr.
Description
No.
Page No.
1.
Introduction
2.
Scope
3.
Design considerations
4.
Crane girder design:
5.
White oil manifold Platforms and Pipe supports:
16
6.
Black oil manifold Platforms and Pipe supports:
31
7.
Annexure
Annexure 1-Crane Layout Data
48
Annexure 2- White oil manifold: LOADING DATA
49
Annexure 3- Black oil manifold: LOADING DATA
50
Annexure 4 Staadpro output files
51

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1. Introduction:
This document is produced to cover the design calculations of crane girder, supporting
structure pipe supporting and operation platform for manifold. It is optional to fabricate the
crane girder or vendor supplied. In both cases it is required to assess the forces, design
parameter of the girder as the span is high, and installation of girder is outdoor.
2. Scope:
This document presents design calculations of crane girder, supporting structure pipe
supporting and operation platform for manifold.
3. Design considerations:
a)
Geometry:

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Refer Drawing Number . and clients drawing Number .
5000
EL +
11.8M
TOP OF
RAIL
750x 800 D
BEAM
CL
775
25GAP
1000
750

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Central support
Crane span = 40000+150+375-500=40025mm:
Crane span = 30000+150+375-500=30025mm
4. Crane girder design:

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Ref is = R1 i.e 1 meaning R1, 2 meaning R2and so on.

Property of Box girder: 300 wide x 1200 Deep box of 12 thk plate.
Node Numbers:
Member Numbers:

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Support condition: Pinned supports at crane wheel location.
a) Loading
Dead load: Self weight of crane block is assumed 500 Kgs = 5kN.
Girder self weight as per self weight command.
Walkway dead weight is 200 kgs/m = 2kN/m (UDL) along one long girder.

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Live load: Crane lifting weight is considered as live load. Crane capacity 2T =20 kN
Walkway Live load is 500 kgs/m = 5kN/m (UDL) along one long girder.
Vertical Impact factor as per clients design basis = 25% = 1.25 x 20 = 25kN.
Transverse and longitudinal load along crane movement is considered conservatively equal
to 10% of weight of crab + lifted weight = 0.1 x (5 + 20) = 2.5 kN.
Seismic load: Seismic load and crane operating load will not act simultaneously. But crane
girder in parked position will be checked for seismic forces.

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Seismic load combination and load factor. While using UBC force for BS8110 combination
shall be divided by 1.4 hence
Ve= 0.1/1.4 W = 0.0714 W.
= (1.4) x Dead load + (1.6) x crane load.
Seismic load combination.
= (1.2) x Dead load + (1.2) x Seismic load.
Wind load:
Refer BS 6399 Part -2,

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Wind Load on crane built up girder 1200 deep= 2 x 1.2 x 0.971 = 2.33 kN/m.
Load combination: Clients design basis does not provides appropriate load combination so
reference is made to shell DEP for load combination.

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Design Parameter: Ratio within 9.0 for all.

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Stress ratio:
Deflection check:
Deflection limits,
Vertical deflection of girder: L/600
Span/300 = 40025/600 = 66.70mm > (76-12) 63mm hence ok.
Lateral deflection direction wind and eq case : = span /300 BS 5950-1 Table 8
40025/300= 133.4167mm > 49 mm hence ok.
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General BMD:
SFD:
AFD:

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Support Reaction to transfer on Manifold concrete structure.
Use 30kN along X 195 kN along Y and 56 along Z. at 6m c/c of wheels.
Seismic and wind reaction is less critical that DL + CL so only DL + CL is considered on RC beam
design of manifold.
New load case is generated to assess highest load on RC beam when crane is closer to support.

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Use 30kN along X 201 kN along Y and 61 along Z. at 6m c/c of wheels.

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5. White oil manifold Platforms and Pipe supports:
Dimensions
PLAN AT TOS EL +5.500M Pipe Support.

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PLAN AT TOS EL +7.050M

Support condition:
Member Properties:

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Bracing:
Ref 1 = R1and so on.

Node Numbers:

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At +7.050M
At +5.500M
At +2.900M
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Member Numbers:
At +7.050M
At +5.500M

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Column Numbers: Platform:
Dead Load: at 7.05 level platform.

3500
G1
3300
G2
Load on middle girder G1 = 3.5/2 x 100 kg/sqm = 1.75kN/m.
Load on middle Girder G1 contribution on both sides= (3.5 + 3.3)/2x 100 kg/sqm = 3.4 kN/m.
Load on side girder G2 = 3.3/2 x 100 kg/sqm = 1.65kN/m.
Consider 3.5 kN/m UDL for all Girders.

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Live Load: at 7.05 level platform.

Live load 500kg/sqm = 5kN/sqm x 3.4 = 17kN/m UDL.
Side girder = 8.5kN/m.
Piping load: Refer annexure B for white oil Manifold load by piping.

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N-S = 13.8 kN VERT 67.5kN E-W = 13.8 kN.

Load combination: as per BS 8110 and BS 5950 and design basis .;
LC 10 For member design.
LC 11 For deflection design
Member design Parameters:

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All column effective length 1.5 times unsupported length.

Member stress ratio below 0.9 for all members.
Note:
1. Platform only main members are modeled.
2. Platform members are resting on wall top of steel stub column are not modeled only
supports at that location are modeled.
3. At pit floor columns are resting on 300 high pedestals are not modeled.
4. Highest reaction due to all supports will be transferred to RC manifold pit raft and wall
respectively.
Stress check:
At +7.050M

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At +5.500M
Column Numbers: Platform:

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Pipe Support Columns:
Bracings:
Deflection limits: Horizontal
Horizontal deflection of plat form: L/300
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Height/300 = 4450/300 = 14.83mm > 8mm hence ok.
Horizontal deflection pipe supports: L/300 : = span /300 BS 5950-1 Table 8

Height/300 = 2900/300 = 10mm > 9mm hence ok.
Support Reactions: To transfer manifold base slab: Nodes: Pipe support unbraced bays;

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Consider E-W 2 kN Vertical 191 kN and N-S 45 kN force for manifold slab design.
Braced bay loads:
Platform loads:

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Consider E-W 5 kN Vertical 55 kN and N-S 5 kN force for manifold column design.
Platform bracing:

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E-W 118 kN Vertical 443 kN and N-S 11 kN force for manifold slab design same as .braced bay load.
BMD, SFD and AFD:

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2. Black oil manifold Platforms and Pipe supports:
Dimensions

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PLAN AT TOS EL +5.500M Pipe Support.
PLAN AT TOS EL +7.100M

Support condition: All supports are pinned supports unless shown and all joints are rigid
joints: (moment connections)

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Member Properties:

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Ref 1 = R1and so on.

Node Numbers:
At +7.050M

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At +5.500M
At +2.900M
Member Numbers:

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At +7.050M
At +5.500M

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Column Numbers:
Bracing Numbers:

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Dead Load: at 7.05 level platform.

3500
G1
3300
G2
Load on middle girder G1 = 3.5/2 x 100 kg/sqm = 1.75kN/m.
Load on middle Girder G1 contribution on both sides= (3.5 + 3.3)/2x 100 kg/sqm = 3.4 kN/m.
Load on side girder G2 = 3.3/2 x 100 kg/sqm = 1.65kN/m.
Consider 3.5 kN/m UDL for all Girders.
Live Load: at 7.05 level platform.

Live load 500kg/sqm = 5kN/sqm x 3.4 = 17kN/m UDL.
Side girder = 8.5kN/m.

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Piping load: Refer annexure B for white oil Manifold load by piping.

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N-S = 15 kN VERT 100kN E-W = 15 kN.

Load combination: as per BS 8110 and BS 5950 and design basis..;
LC 10 For member design.
LC 11 For deflection design
Member design Parameters:

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All column effective length 1.5 times unsupported length.

Member stress ratio below 0.9 for all members.
Note:
5. Platform only main members are modeled.
6. Platform members are resting on wall top of steel stub column are not modeled only
pinned support is modeled.
7. At pit floor columns are resting on 300 high pedestals not modeled.
8. Highest reaction due to all supports will be transferred to RC manifold pit raft and wall
respectively.
Stress check:
At +7.050M

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At +5.500M
Column Platform:

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Pipe Support Columns:

Deflection limits: Horizontal
Horizontal deflection of plat form: L/300
Height/300 = 4500/300 = 15mm > 3 mm hence ok.
Horizontal deflection pipe supports: L/300 : = span /300 BS 5950-1 Table 8

Height/300 = 2900/300 = 10mm > 3mm hence ok.

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Support Reactions: To transfer manifold base slab: Nodes: Unbraced pipe supports:
Consider E-W 2 kN Vertical 257 kN and N-S 38 kN force for manifold slab design black oil.
Braced pipe supports::

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Reaction on wall

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BMD, SFD and AFD:

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Reaction Summary
White oil Manifold.
Location
Unbraced Pipes support
frames
Black oil Manifold.
EW
NS
EW
NS
191
45
257
38

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braced Pipes support frames
118
433
11
94
180
17
Platform resting on Raft
110
233
218
89
110
233
45
Reaction on wall
55
Adopt for WO Braced

location
Adopt for WO manifold slab
94
257
94
Adopt for BO manifold slab
55
Same for WO and BO
1. Annexures

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Annexure 1-Crane Layout Data

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Annexure 2- White oil manifold: LOADING DATA.

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Annexure 3- Black oil manifold: LOADING DATA

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Annexure 4 Staadpro output files

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XX X XXXX XX XXXX Rev XX Manifold Crane Supporting Structure and Pipe Supporting Platforms

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Contractor Name

Issued for Clients Approval.

Issued for Clients Approval.

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

Crane girder design:

White oil manifold Platforms and Pipe supports:

Black oil manifold Platforms and Pipe supports:

Annexure 2- White oil manifold: LOADING DATA

Annexure 3- Black oil manifold: LOADING DATA

Annexure 4 Staadpro output files

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

Refer Drawing Number . and clients drawing Number .

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

Ref is = R1 i.e 1 meaning R1, 2 meaning R2and so on.

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

Support condition: Pinned supports at crane wheel location.

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

Refer BS 6399 Part -2,

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

Design Parameter: Ratio within 9.0 for all.

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

Support Reaction to transfer on Manifold concrete structure.

Use 30kN along X 195 kN along Y and 56 along Z. at 6m c/c of wheels.

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

Use 30kN along X 201 kN along Y and 61 along Z. at 6m c/c of wheels.

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

5. White oil manifold Platforms and Pipe supports:

PLAN AT TOS EL +5.500M Pipe Support.

PLAN AT TOS EL +7.050M

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

Ref 1 = R1and so on.

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

Column Numbers: Platform:

Dead Load: at 7.05 level platform.

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

Live Load: at 7.05 level platform.

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

N-S = 13.8 kN VERT 67.5kN E-W = 13.8 kN.

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

All column effective length 1.5 times unsupported length.

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

Column Numbers: Platform:

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

Pipe Support Columns:

Height/300 = 4450/300 = 14.83mm > 8mm hence ok.

Horizontal deflection pipe supports: L/300 : = span /300 BS 5950-1 Table 8

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

2. Black oil manifold Platforms and Pipe supports:

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc

PLAN AT TOS EL +5.500M Pipe Support.

PLAN AT TOS EL +7.100M

XX-X-XXXX-XX-XXXX-Rev XX-Manifold Crane supporting structure and pipe supporting platforms.doc