THE PROBLEMS OF APPLYING PRECAST

BUILDING SYSTEM TO BUILD A PUBLIC FLAT

AT WARUGUNUNG,SURABAYA

WANDRIANTO N.H
(13631024)

UNIVERSITY MERDEKA MALANG

Jawa Timur

CHAPTER 1
INTRODUCING
1.1 BACKGROUND

1.1.1 Introducing
According to Wikipedia Precast building system is a construction
product produced by casting concrete in a reusable mold or "form", transport to
the construction site and lift into place. Precast system have to apply in many
building in the world, like: Burj Khalifa in Dubai, Kingdom Tower in Saudi
Arabian, in Indonesia Precast building system apply to Public flat in Warugunung
Surabaya but in different quality.

Precast building system is the efficient system to use in this era.

Compare with conventional system, will get advantage and disadvantage.
Precast have advantage: Sustainable, Efficient, Comfortable, Safe,
Optimize, durable. But precast haves disadvantage like: Need large area, more
progress control, experiences worker.
The conventional system have advantage: Durable, small area
worksheet. The
disadvantage like: Spend a lot of money, not efficient, Need
long time work.
1.1.2 Problem
Precast building system have many problem.in apply this system the
contractor need large area to put the cast. In precast Structure the weak part in
joint area, joint area receive the load from : moment forces, normal forces, and
lateral forces. The last problem in applying Precast building system is workers,
Experiences worker be able make building resist from the force.
1.1.3 Theory
Precast building use concrete formula:
Formula for normal reinforcement.
0,85 fc * a * b = As * fy
This formula use to search lateral reinforcement.
1.

Vs>

1
f c ' .bw . d
3

........... S < d/4 or 300 mm

2.

Vs<

1
f c ' .bw . d
3

........... S < d/2 or 600 mm

3.

S min=10 cm

........... S max = d/2

4.

Vs max

2
f c ' . bw . d
3

if Vs > Vs max increased beam size

Vs = Vn Vc
1.1.4 Reason
The reason chose this title because Precast building system more
suitable in modern era. Precast building system more efficient, sustainable,
optimize the time and cost.
1.1.5 Hope
Hope for D3 English can increase the juniors knowledge when read this
final report.
For write this final report, the writer hope to understand for apply the
Precast building system in Indonesia, and know about the advantage and
disadvantage.
1.2 Target
D3 English be able to give the students work experiences, and increasing
the link of work space for the D3 English graduate.
To write this final report can increase our knowledge about work world,
and increase my knowledge about Precast building system.
1.3 Significant
The significant for D3 English is increase the level of D3 English
graduate, and the students.
The significant for the writer is open the work experiences and know
about advantage and disadvantage of applying Precast building system in
Indonesia.
1.4 Procedure
Precast building system use fast and efficient work. For apply this
method the contractor need to:
1.4.1 Setting Out.
The function of setting out is reduce error erection the part of building.
The setting out begin with surveyor set cross reference, Transfer grid, column, and
beam position on slab.
1.4.2 Casting
Casting process use makes building part. Casting begin with makes cast
of building part. Then put the reinforcement.
1.4.3 Fill in
Fill in process is founding fresh concrete in to the cast.
1.4.4 Erection
Erection in put the building part in the area which the surveyor marks.

CHAPTER 2
MAIN CONTENT
2.1. Location
The existence of Surabaya as metropolitan cities has the impact on
increasing the residences development. These residences were built not only
vertically but also horizontally development. These vertical developments are
commonly seen as apartments, flats or condominiums. Those types of residences
are built with each functions and purposes. One of them is Warugunung Public
flat, in Surabaya.
Warugunug district was located in Karangpilang regency. Karangpilang
regency know as roof press industry. Warugunung chose by Surabaya government
as one of sample in using Precast Building System to build Public flat. Beside the
location is the industrial area, Warugunung chose because it have a lot of empty
land. And then in one part of Warugunung have good result in sondir test.
In another side the growth of population and the availability of land in
Warugunung areas is not directly proportional to each other. Impact on the
increase in population increases the demand for housing. Beside that from
WARU GUNUNG: ECOLOGY OF VERTICAL BUILDING IN THE
CONTEXT OF LOCAL CULTURE by ITS Surabaya local cultural report
about person who live in Warugunung.
Table 1 Indicator for Local Culture in Warugunung
No.
1

Indicator
Migration

Description
A total of 90% of the occupants of the flat were immigrant
population outside the city of Surabaya, or from the city
of

Daily activities

This indicator is more highlighted in the layout space

available on each of the rooms in the towers Warugunung.
Spaces contained therein consists of three parts, namely the
main room, bathroom, and kitchen. In the main room is not
insulated, so as to limit the space that will be used to sleep
with a living room, residents there use household furniture
such as cabinets to serve

Technology and
building materials

- Warugunung have earthquake-resistant buildings. From this

it can be seen that the construction material used to build
the
towers is different from other flats. Founder of towers
already building a solid design in such a way. Of course it is
also the
result of the
technology.

sophistication

of

existing

- Local culture is also evident from the design of the building in

House, community and

housing form

Housing framework

Housing and human

Needs

Housing aspects

the form of a gently sloping staircase that accommodate

cultural occupants who are not accustomed to using the
elevator
elevators.
The existence
oftwo
thiscompanies.
jam ladder to
occupied
flatsorare
home to employees
of the
Although the current occupants are no longer the earliest
inhabitants, but because each unit is currently occupied by
descendants of the owners, then there is a similarity between the
background binding occupants. Home form is not affected by
the attachment between these communities.
House is just becoming residential areas without any
productive activity inside. Socialization room / gathering
activities for the
people who live there is only a common room (hall) located at
the entrance of the building.
House was used as a shelter and most of the basic activity.
To
meet the need for other spaces such as the space is not available
optimal drying at home, so do interventions in shared spaces
such
as balconies.
Aspects
directly related to housing, both in residential
buildings as well as the conditions of the people living in it
consists of
Sarpras supporting settlements and economic, social,
cultural, psychological, health, and safety. For the
supporting
infrastructure of the towers Warugunung adequate enough,
it's just that there are some problems such as the existence of
some
damage to the road network (potholes). As for the other
aspects of the sixth, the towers can already be identified
ranging from
economic conditions underlying the flat dwellers and

Source: Analysis, 2014

2.2 Job Description.