CIVIL CONSTRUCTION QA PLAN

QUALITY ASSURANCE PLAN
Client Name
ITEM : Civil Work
RITES Ltd
An ISO 9001-2000 Company
Sl. No
Name of work :Construction of Ancillary

Buildings like Gas Godown cum Tools
Store, Bogie Store, Canteen Building,
Toilet Block cum Parking, Compressor
Room and other works in connection with
Bogie & AC Container Manufacturing
Factory at Budge Budge of RCF at West
Bengal
Activity and Operation
Class of check
2
3
CONCRETING WORK
Coarse Aggregate for concrete and filters
1.0
1.1
1.2
Characteristics /
instruments
Project
Package -
QP NO. :
REV. NO.:
DATE:
PAGE:
Type of check
1 Contract No
Construction Agency
Quantum Of check
Reference
Documents
Acceptance Format of Remarks/ Precautions

Norms
Record
10
Physical
one test per 100 cum/

change of source
whichever is earlier
IS: 2386 Part-I, (for test

procedure), IS:383 (for
permissible value)/TS
SR/LB
Results should be as per

request of design mix subjected
to verification within the limits
specified in relevant IS code
Check by RITES.
Lab analysis &

Physical
To be done twice per

source. Once at the
starting, another in the
middle
IS: 2386 Part-II, (for test

SR/LB/
Test
Report
Experts opinion regarding

suitability of the aggregates
shall be obtained from any
specialist institute, Results will
be reported nearest to 0.1% for
clay lumps
Check by RITES
Balance, Sieve
Determination of specific
B
gravity , water absorbtion, bulk (confirming to IS-460density and voids
1962) etc.
Physical
Once in twelve weeks/

500 cum or change of
source whichever is
earlier
IS: 2386 Part-III, (for test

SR/LB/
Test
Report
These tests shall be carried out

while establishing design mix &
results be intimated.
RITES
1.1.4
Determination of Crushing
value, Determination of
impact value
Standard Apparatus A
for these test shall
be used
Physical
IS: 2386 Part-IV, (for test

SR/LB/
Test
Report
1.1.5
Moisture content
Balance, Sieve(
B
confirming to IS-4601962) and Oven
etc.
Physical

source. Once at the
middle
Once for each stack of
100 Cu.M. or part there of
Except during monsoon
when this has to be done
every day before start of
concreting
IS:2386 Part-III
IS : 456
IS : 383/TS
SR/LB

RITES to check
Accordingly water content of the
concrete will be adjusted. These
tests shall be carried out while
establishing design mix &
RITES to check
1.1.6
Soundness
Reagents (sodium B
Sulphate or
Magnesium
Sulphate)
Chemical/
Physical
IS: 2386 Part-V, (for test

SR/LB/
Test
Report
1.1.1
Particle Size & Shape (Sieve

analysis, flakiness index,
elongation index including
visual inspection.
Sieves (confirming
to IS-460-1962) ,
balance, Oven,
Thickness gauge,
Length Gauge,
Metal Scoop etc
1.1.2
Deleterious materials &

organic impurities
B
Balance, Sieve
(confirming to IS-4601962) etc.
1.1.3

source. Once at the
middle.
Fine aggregate
250

RITES to check
Client Name
Sl. No

Bengal
1.2.1
Characteristics /
instruments
2
3
Bulkage, bulk density, surface As per IS Code
moisture & water absorption
Class of check
4
B
Package -
QP NO. :
REV. NO.:
DATE:
PAGE:
ITEM : Civil Work
RITES Ltd
Project
1 Contract No
Construction Agency
Type of check
Quantum Of check
Reference
Documents
5
Physical
6
Bulkage & surface
moisture to be done
everyday before starting
the work.
Bulk density & water
absorption to be done
once in twelve weeks/
500 cum or change of
source whichever is
earlier
7
8
IS: 2386 (Part III), IS:383/ TS
LEGEND:

Norms
Record
9
10
SR/LB/TR Volume of sand and weight of
water shall be adjusted as per
bulk and moisture content
RITES to check
DOC. NO.:
REV-
Legend to be used: Class # : A = Critical, B=Major, C=Minor; SR,TR,MfrTC

SR = Site Register , TR= Test Report , Mfr TC=Manufacturer's Test Certificate , duly correlated
Construction Agency
Stamp and Signature
1.2.2
This document shall be read in conjunction with RITES Tech. Specifications, BOQ &
Drawings.
B
Physical
1.2.3
B
Silt, Clay content and organic Balance, Sieve
(confirming to IS-460impurities and deleterious
1962) etc.
materials
Physical
1.2.4
Sieve Analysis, particle shape set of sieves

& size
Physical
1.2.5
Soundness
1.3
Mortar making properties
As per IS Code
REVIEWED BY
Once per source & one

for every change of
source
source. Once at the
middle
one test per 100 cum/
change of source
whichever is earlier
IS: 2386 (Part VI), IS:383/ TS
IS: 2386 Part-II, (for test

permissible value)/ TS
APPROVE
D BY
Approval Seal
SR/LB/TR should be as per requirement of

design mix
RITES to check
SR/LB/
should be as per requirement of
Test
design mix
Report
RITES to check
IS: 2386 (Part-I), IS:383/ TS
SR/LB/TR Should be as per requirement of

design mix subject to variation
specified in relevant IS codes.
RITES to check

RITES to check
Reagents (sodium B
Sulphate or
Magnesium
Sulphate)
Chemical/
Physical

source. Once at the
middle
IS: 2386 Part-V, (for test

permissible value)
SR/LB/
Test
Report
PH meter/ PH paper B
(to be recorded at
site)
Testing at lab
One per month for each

source
IS:3025, IS:456
SR/LB/TR do
Water
1.3.1
Tests for PH Value
251
Client Name
Sl. No

Bengal
Characteristics /
instruments
Class of check
Package -
QP NO. :
REV. NO.:
DATE:
PAGE:
ITEM : Civil Work
RITES Ltd
Project
Type of check
1 Contract No
Construction Agency
Quantum Of check
Reference
Documents

Norms
Record
2
3
4
5
6
7
CEMENT (review of manufacturers test certicate for each consignment brought at site with the information to RITES.
1.4
10
Visual
100% covered storage
Refer RITES tech

Spec
SR/LB
RITES site engineer to check.

Manufacturers test certificate to
be submitted by the contractor
As required
Physical
One per 200 MT
IS: 4031/
1489/269/455/TS
SR/LB
do
Initial & Final Setting time

Soundness
As required
As required
B
B
Physical
Physical
do
do
IS:4031/TS
IS:4031/TS
SR/LB
SR/LB
do
do
1.4.5
Specifiv Gravity
As required
Physical
do
IS:4031/TS
SR/LB
do
1.4.6
Compressive Strength
As required
Physical
do
IS:4031/TS
SR/LB
do
SR
proper care should be taken in

order to combat corrosion.
Proper care should be taken
while cleaning, moving and
stacking the scafolds. It should
be ensured that they are free
from warped, broken or
damaged edges or uneven
surface before putting them on
works.Cleaning and oiling is to
be done.to check for loose
connections if any
Check by RITES
1.4.1
a) Ensure that cement is

stored in weather tight
covered storage on raised
platform.
1.4.2
Fineness
1.4.3
1.4.4
STAGING, SHUTTERING AND FORMS
1.5
1.5.1
Materials and accessories
As required
Visual
100% IS 4014
1.5.2
Steel plate / Plywood for

concrete shuttering work
As required
Visual
100% IS 4990:1993,
IS 1734; ( Part 1 -11)/TS
1.5.3
Durability, Strength &

As required
Soundness of staging, joists,
shuttering and scaffolding
Connection between individual As required
scaffolding units and safe
slenderness ratio. Two
independent safety measures
against collapse
Visual
Once
Visual
Fortnightly
1.5.4
252
As per technical specification,

manufacturer's spec.and IS:
3696,4014, 4990
As per relevant IS Codes
SR
SR
Relevant documents &

recommended method of use &
loading etc. to be checked by
RITES
To be checked by RITES before
& after placement of concrete
RITES site engineer to check
Client Name
ITEM : Civil Work
RITES Ltd
Sl. No

Bengal
5
Measurement
6
Each member & before
each lift of shuttering or
before next stage
7
8
As per approved drawings
9
SR/LB
10
length,breadth,depth,shape,
level, plumb line to be checked.
Diagonal bracings are to be
checked.
Check form's seam marks and As required

water tightness
Mix Design
As required
Physical
Random
As per approved drawings
SR/LB
Physical
Once for every change in IS: 516 & IS:456,

mix materials source.
IS:10262/RITES
Tech. Spec.
Mix Design Design mix is to be carried out

Report
at any approved lab.
1.6.2
Trial mix (Cubes compressive As required

strength)of the Mix Design
Physical
Min. 3 Trial Mixes with

admixtures (if any) and
Without admixtures
IS: 516 & IS:456,

IS:10262/ RITES
Tech. Spec.
SR/LB/
Test
Report
RITES will conduct the trial

mixes
Mixing shall be in RITES
approved batching plant/ weigh
batcher.
1.6.3
Crushing strength of trial mix

cubes
Physical
As per IS 456
IS: 516 & IS:456,

IS:10262/ RITES
Tech. Spec.
SR/LB
witness by RITES
Physical
To be calibrated at the
time of starting and as
desired by Engineer-in charge
Review of
calibration chart/
Certificate, IS 456/
TS
1.6 1.6.1
1.7
1.7.1
3
As required
Construction Agency
Reference
Documents
1.5.6
2
Alignment/Shape
As required for 7 &

28 days strength
test
Class of check
1 Contract No
Quantum Of check
1.5.5
Characteristics /
instruments
Package -
QP NO. :
REV. NO.:
DATE:
PAGE:
Type of check
Project
Concrete conveying, placing and Compaction

Mixing of concrete
mixing of concrete B
shall be done in a
approved mixer/
weigh batcher/
batching plant such
as to produce a
homogenous mix
1.7.2
Handling and Conveying
Buckets , Chutes,
belt conveyer etc
Physical
1.7.3
Placement of concrete
Visual
Physical
100% as per Tech.

Spcfn./constructio
n/erection
methodology/ IS
457
100% as per
construction/erecti
on methodology
as per tech.specs
253

Norms
Record
time of mixing will be as given in

Technical specification / IS 456
Min. time of mixing should be 2
minutes for mixer capacity 2
cum or less
Min. time of mixing should be 3
minutes or as recommended by
by the mixer manufacturer for
mixer capacity above 2 cum
SR
Technical specification is to be
followed.
SR
no concrete shall be placed until

the place of deposite has been
thoroughly inspected and
accepted,
Check by RITES
Client Name
Sl. No

Bengal
2
1.7.4
Compacting
1.7.5
Curing
1.8
Characteristics /
instruments
3
As required
As required
minimum 7 days
Class of check
Package -
QP NO. :
REV. NO.:
DATE:
PAGE:
ITEM : Civil Work
RITES Ltd
Project
Type of check
5
Physical
Physical
1 Contract No
Construction Agency
Quantum Of check
Reference
Documents
7
100% Check for
segregation as per
IS 456 & TS
100% Check for period

of curing as per IS
456 & TS

Norms
Record
8
9
SR
SR
10
Bleeding or segregation etc. is
to be avoided as far as
possible. Accumulated water is
to be removed and shall not be
covered with concrete, or dry
concrete
Check by RITES
Exposed concrete surface shall
be protected against heating
and drying for atleast 72 hrs
after placement.
Check by RITES
Tests on Green Concrete

1.8.1
Workability :- Slump test
Standard apparatus B
for different method
used for measuring
workability, slump
cone
Physical
One sample every 2 hrs.

from every mixing plant/
IS 456
IS:456, IS 11991959 & RITES

Tech. Spec.
SR/LB/TR Slump test for medium & high

workability
1.8.2
Crushing strength (works

Tests cubes)
As required for 7 &

28 days
Physical
As per IS 456
IS:516, IS:456,
RITES Tech.
Spec.
SR/LB/
Test
Report
RITES site engineer to do the

test.
1.8.3
Water cement ratio( Cement

Content And Water Content)
As required
Physical
At random at the time of

batching.
As per IS:1199
and approved
design mix.
SR/LB
As per mix design

1.8.4
Check for cement content
Physical
At random at the time of

batching.
SR/LB
do
1.8.5
Admixtures for Concrete (if

any)
As per IS : 9103
Testing
As per IS:3026,
IS: 456, approved
design mix &
technical
specification.
100% IS:456, appd.
Design mix &
technical
specification
Test
Report
Admixture of appd. Brand and

tested quality shall be
used.Manufacturers TC
required.RITES site engineer to
check
1.8.6
Visual examination of
finished structure
As required
Visual
100% As per Tech.

Specification./App
d. Drg./IS-456
-do-
RITES to check
254
Client Name
Sl. No

Bengal
Characteristics /
instruments
2
1.8.7
Dimensions
Class of check
3
do
4
B
Package -
QP NO. :
REV. NO.:
DATE:
PAGE:
ITEM : Civil Work
RITES Ltd
Project
Type of check
1 Contract No
Construction Agency
Quantum Of check
5
Measurement
Reference
Documents
7
100% As per Tech.
Specification./App
d. Drg./IS-456

Norms
Record
8
9
do
10
RITES to check
TEST/CHECK ON RCC STRUCTURE IN HARDENED CONDITIONS:
1.9
100% IS: 13311 Part- I and Tech.

Specification/ IS 456
1.9.1
Ultrasonic Pulse Velocity Test for critical

foundations
NDT
1.9.2
Load Test , Core test &

Rebound Hammer
Test
As required by RITES
Engineer.
As required
As per Technical
specification and
IS:456-2000
Test
Report
Shall be performed by qualified

persons/institution with
calibrated equipments in
presence of RITES, if there is
any doubt in crushing stregth
and on specific instruction
Test
Report
The test shall be carried out

only in case of doubt regarding
grade & quality of concrete.
MTC
Approved brands are

SAIL/TATA TISCON/
RINL/IISCO
SR/LB
To be checked at site
Reinforcement Steel
2.0
2.1
Physical and Chemical

Properties as per relevant IS
codes
As required/ agreed B
Review of TCs
In 100 MT or part thereof IS 1786/ 456/ TS
2.2
Tolerance
As required/agreed
Physical
At random
IS:1786
2.3
Freedom from defects
As required/ agreed C
Visual
Random before and

during placement
As per technical specifications & SR

IS: 468
RITES to check
C
255
Any of the bars selected for use

shall be free from cracks,
surface flaws, laminations and
rough, jagged and imperfect
edges.Steel issued should be
free from excessive rust. To be
stored diameter wise in such a
place so as to permit easy
approach for inspection &
identification. It should be
cleaned of excessive rust
before use.R/f will be tied with
annealed wire. Water
accumulation & distortion of r/f
are to be avoided. To be
checked by RITES
Client Name
Sl. No

Bengal
Characteristics /
instruments
Class of check
Package -
QP NO. :
REV. NO.:
DATE:
PAGE:
ITEM : Civil Work
RITES Ltd
Project
Type of check
Construction Agency
Quantum Of check
3
2.5
Cutting tolerance
Physical
Measurement
100%
Approved drawings & check list. SR
Tolerance as per specifications
3.1
Grout
Grouting Pressure
Calibrated Pressure B
Gauge
Physical
At random
Approved Drwaing
SR/LB
To be checked at site by RITES
3.2
Composition of Grout
NIL
Verification of
MTC
Each lot/Batch
As per Technical Specification
SR/LB
3.3
Compressive strength (7 & 28 As required

days)
Physical
6 cubes for every grout at As per Technical specification

the time of each grouting
SR/LB
As per Technical Specification
MTC
IS: 1077, IS:

3495, IS:2691,
Tech.
Specification
SR/LB

as per frequency stipulated in
specification & guideline.
4.1
5.0
5.1
5.1.1
Visual
7
8
9
10
100% As per approved drawings and SR/LB/
RITES Engineer to check as
approved Bar Bending schedule/ Pour card per Bar Bending Schedule
IS 456/ TS
(BBS) and as per relevant codal
provision
Expansion Joints (Test Certificate of Manufacturer & Inspection agency is to be reviewed before placement)
Check of type & location of
NIL
B
Visual
100%
installation and release for
concreting
Brick Masonry, Sheeting & allied works
Test on Bricks
Soundness
As required
C
Physical
As per relevant IS Code/
One Sample for 10,000
Nos. or part thereof
5.1.2
Colour
Visual
One for each stack
do
Deep cherry red copper colour
5.1.3
Compressive strength
As required
Physical
As per relevant IS Code/ IS: 1077, IS: 3495

(part I), IS:2891,
Tech.
Specification
do

as per frequency stipulated in
specification & guideline.
5.1.4
Water Absorption
As required
Physical
do
do
5.1.5
Visual & Dimension
Visual &
Measurement tape
Straight edge &
scale
Visual &
Measurement
Measurement
As per relevant IS Code/ IS: 1077, IS: 3496

(part I), IS:2891,
Tech.
Specification
Random
IS: 1077 & tech.
do
do
do
do
5.1.6
5.2

Norms
Record
Placement
4.0
Reference
Documents
2.4
3.0
1 Contract No
Warpage
Sand (masonary work & road works)
256
Per 10000 Nos.
do
Spcfn.
IS: 1077
Client Name
ITEM : Civil Work
RITES Ltd
Sl. No

Bengal
Characteristics /
instruments
Class of check
Package -
QP NO. :
REV. NO.:
DATE:
PAGE:
1 Contract No
Construction Agency
Type of check
Quantum Of check
Reference
Documents

Norms
Record
5.2.1
2
3
Silt, Clay content and organic As per IS Code
impurities
5
Physical
6
7
8
Once per source & for on IS: 2386 Part-II, IS:383 /TS
every change of source
5.2.2
Grading Of Sand
IS Sieves
Physical
once for 100 cum or part

thereof or change of
source whichever is
earlier.
IS 2116/ IS 383/ TS
5.2.3
Balance, Sieve
B
(confirming to IS-4601962) etc.
Physical
do
IS: 2386 Part-III, (for test

permissible value)
5.3.1
Determination of specific
gravity and water absorbtion,
& Bulk density
Masonry construction
Workmanship
---
Visual/ Physical All work
As per Spec And

IS 2212 for brick
works
RITES to check
5.3.2
Laying
Trovel, Square,
Plumb bob etc
Physical
All work
As per Spec And

Clause no 11.0 of
IS 2212 for brick
works
RITES to check
5.3.3
Physical
All work
IS 2212 and Tech

Spec
RITES to check
7.1.1
Verticality and Alignment of

Plumb bob
B
Plumb
BOUGHT OUT ITEMS - BOI
Bought out items to be
As required / agreed B
procured form the
manufacturers acceptable to
RITES
Paver Block etc.
RCC PIPES as per IS: 458 & T.S.
Tests at Manufacturer's Works (RITES approved)
Hydrostatic Test
Physical
As per IS 458
Testing Procedure as per IS 458 IR/TC
RITES to check
7.1.2
Absorption Test
Physical
As per IS 459
do
7.1.3
3 Edge Bearing Test
Physical
As per IS 460
do
7.1.4
Straightness Test
Physical
As per IS 461
do
7.1.5
Dimensional Check & Visual

Inspn.
Physical
As per IS 462
do
5.3
6.0
6.1
7.0
7.1
Project
Verification of
MTC / Testing/
review
257
9
10
SR/LB/TR RITES to check
RITES to check
SR/LB/
Test
Report
do
100% RITES tech spec. / BOQ. List of Relevant RITES to check

documents
all BOI to be submitted for
approval along with proposed
/ TC
vendors
Client Name
Sl. No
Characteristics /
instruments
7.1.6
2
RCC wire check & spacing
3
7.2.1
Checks at site
Check for Laying and Jointing As required / agreed B
7.2
1.0
2.0
3.0
4.0

Bengal
General Points:
Quality Control Manpower
Quality Control Laboratory
Construction Equipments
Organisation Chart
Class of check
Package -
QP NO. :
REV. NO.:
DATE:
PAGE:
ITEM : Civil Work
RITES Ltd
Project
1 Contract No
Construction Agency
Type of check
Quantum Of check
5
Measurement
Random
Visual
As per IS 783
v) Swelling Index
A check
A check
A check
B check
As per T.S.
As per T.S.
As per T.S.
As per T.S./As per requirement /
direction of EIC
258
Reference
Documents
7
TS/IS 458

Norms
Record
8
As per IS 783 & RITES Tech.

Spec
9
IR/TC
do
10
IR/TC
RITES to check

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QUALITY ASSURANCE PLAN

ITEM : Civil Work

Name of work :Construction of Ancillary

Acceptance Format of Remarks/ Precautions

one test per 100 cum/

IS: 2386 Part-I, (for test

Results should be as per

Lab analysis &

To be done twice per

IS: 2386 Part-II, (for test

Experts opinion regarding

Once in twelve weeks/

IS: 2386 Part-III, (for test

These tests shall be carried out

IS: 2386 Part-IV, (for test

To be done twice per

These tests shall be carried out

IS: 2386 Part-V, (for test

Particle Size & Shape (Sieve

Deleterious materials &

To be done twice per

These tests shall be carried out

QUALITY ASSURANCE PLAN

Name of work :Construction of Ancillary

ITEM : Civil Work

Acceptance Format of Remarks/ Precautions

Legend to be used: Class # : A = Critical, B=Major, C=Minor; SR,TR,MfrTC

Sieve Analysis, particle shape set of sieves

Mortar making properties

Once per source & one

IS: 2386 (Part VI), IS:383/ TS

IS: 2386 Part-II, (for test

SR/LB/TR should be as per requirement of

IS: 2386 (Part-I), IS:383/ TS

SR/LB/TR Should be as per requirement of

These tests shall be carried out

To be done twice per

IS: 2386 Part-V, (for test

One per month for each

Tests for PH Value

QUALITY ASSURANCE PLAN

Name of work :Construction of Ancillary

ITEM : Civil Work

Acceptance Format of Remarks/ Precautions

100% covered storage

Refer RITES tech

RITES site engineer to check.

One per 200 MT

Initial & Final Setting time

proper care should be taken in

a) Ensure that cement is

STAGING, SHUTTERING AND FORMS

Materials and accessories

Steel plate / Plywood for

Durability, Strength &

As per technical specification,

Relevant documents &

QUALITY ASSURANCE PLAN

ITEM : Civil Work

Name of work :Construction of Ancillary

Check form's seam marks and As required

As per approved drawings

RITES site engineer to check