Keope Hoist Design

Legend
User Input Field
Computation Field
Key Performance Data
Guidance Information

(only put entries in yellow cells)

(pay particular attention to whether design criteria is being achieved)

Excersize #1 - Skip and Size Relationship

Hoist Distance
Clearance from dump
point to headframe top
Clearance from loading
pocket to shaft bottom
Time at Rest/cycle
Creep time Loading Doo
ft/sec
Creep time to Load Pos
16.66667 Max Hoist Speed
Hoist Acceleration
Hoist Deceleration
Production Target/hr
Approximate Skip Size

Keope
Skip Size
Skip Weight
Hoist Dist
Safety Factor
#Ropes
Speed
Accelleration
Decelleration
Dump Time
Creep Speed
Bottom Creep Time
Top Creep Time

1500 ft
30 ft
35
10
2
4
1000
3.5
4
1000

ft
sec
t2 in sec
t6 in sec
ft/min
ft/sec^2
ft/sec^2
tons/hr

These clearances are needed for checking emergency stop

distances in the event of an overwiend

The program assumes the tail rope extends to the clearance dep

USBM Recommends less than

USBM Recommends less than
Spreadsheet Recommends < than

2000
8.33
8.83

30.68452

Production
1640.17651 tons/hour
50
40
1500
6.25
2
1000
3.5
4
10
2
2
4

tons
tons
ft

ft/min
ft/sec/sec
ft/sec/sec
sec
ft/sec
sec
sec

Est skip weight

37.5 tons

2.73633346 Est rope size

16.6666667 ft/sec

# tail rope

Chosen Rope Size

2 Chosen Tail Rope
Chosen Wheel Diam

(estimate is based on norma

inches
2.25
2.25
12.5
ft
Factor of Safety Achieved
4.604692

Hoist Cycle Time

Start Motion
Creep Past Pocket
Main Acceleration
Full Speed Travel
Main Deceleration
Creep to Dump
Final Stop
Dump Time
Cycle Time

Time (sec)
0.571429
2
4.190476
84.81571
3.666667
4
0.5
10

Distance (ft)
0.57142857
4
39.1111111
1413.59524
34.2222222
8
0.5

109.7443 seconds

T1
104.2415 tons
T2
54.2415 tons
T1/T2
1.9218034
Tread Pres 469.57926 psi

Wheel Diam
EEW
53000
12.5
Skip Load
50 tons
Skip Weight
40 tons
Rope Weight
28483 lbs
TSL
369966 lbs
Horsepower to accelerate
HP1
Horsepower to lift load full speed
HP3
Horsepower from deceleration
HP2
Gear and Drive Losses
HP4
Cardinal Point A start of lift
HPA
Cardinal Point B during full speed HPB
Cardinal Point C start of decel.
HPC
Horse Power to spin up armature HP5
Horse Power to spin down armatureHP6
Revised Horsepower during Acel
HPD
Revised Horsepower during Decel HPE
AC HP neede
DC HP neede

3472.8154558855 hp
3386.6066215188 hp

Use Chart Above

Brake Rating
Intended Full Motor Speed
Inertial Mass of Rotor WR^2
Gear Ratio
GR
Actual Motor Full Speed
1218.59684 Max Differential WeightW
3030.30303 Linear Brake Rating B
-1392.6821 Mass of Moving Syst. M
336.363636 Deceleration Rate
DR
4585.2635 Stop Time
T
3366.66667 Stoping Distance
S
1973.98457
866.614802
-990.41692
5451.87831
983.567649
HP
# Poles
WR^2/each
# Motors Neede # of Motors
1.98446597
5
1750
2
490
1.93520378
5
1750
5250

Table of Motor Speeds and Rotor Inertias

Motor Size
lb-ft^2
lb-ft^2
HP
Speed
#Poles (AC) WR^2 (AC)WR^2(DC)
50
3555
2
4.5
1770
4
10
1180
6
21.4
60
3555
2
7.4
1770
4
11.7
1180
6
30.3
75
3555
2
8.7
1770
4
14.6
1180
6
36.3
100
3555
2
11
1770
4
27
1180
6
56
885
8
73

125

150

200

250

300

350

400

450

500

3555
1770
1180
888
3555
1770
1180
888
3555
1770
1180
888
3555
1770
1180
894
3555
1770
1190
894
3558
1785
1190
894
3558
1785
1190
894
3580
1785
1190
894
3580
1785
1190
894

2
4
6
8
2
4
6
8
2
4
6
8
2
4
6
8
2
4
6
8
2
4
6
8
2
4
6
8
2
4
6
8
2
4
6
8

17
45
68
141
20
52
103
166
35
74
123
231
45
87
138
235
53
95
199
263
55
140
274
285
64
158
298
520
69
182
398
582
85
202
448
625

500

650

900

1050

1200

Note that Motors Above 500 HP are not supported with Standard NEMA Sizing
600

700

800

1000

3580
1785
1190
894
3580
1785
1190
894
1785
1190
894
3580

145
422
522
1147
175
486
595
1230
536
875
1325
270

1500

2200
2750

1250
1750
2250
2500
3000
3500
4000
4500
5000
5500
6000
6500
7000
7500
8000

1785
3580
1785
3580
1785
3580
1785
3580
1785
3580
1785
3580
1785
3580
1785
3580
1785
3580
1785
3580
1785
3580
1785
3580
3580
3580
3580

700
350
875
490
1260
630
1620
700
1800
900
2250
1050
2625
1200
3000
1350
3375
1600
3900
1760
4290
1920
4680
2275
2450
2625
2800

3450
5250
6750
7500
9750
11375
13000
14625
17500
19250
21000
24375
26250
28125
30000

a is being achieved)

Bureau of Mines Recommendations Table

Depth
Speed Mx Acc Mx

hecking emergency stop

extends to the clearance depth in the shaft

ft/min
ft/sec^2
ft/sec^2

0.0005

(estimate is based on normal plow steel not high strength steel)

lbs/ft

strength (tons)
9.1
240 target weight
9.1
9.1 lbs/ft
15 recommended diam

ft
Factor of Safety Achieved
6.25 Target FS

0
500
1000
2000
2500
3000
3500
4000
4500

500
1000
2000
2500
3000
3500
4000
4500
5000

750
1500
2000
2250
2500
2750
3000
3250
3500

5.16
6.25
8.33
8.33
8.33
8.33
8.33
8.33
8.33

Should be less than 1.5

Should be less than 300

Brake System
4000000 ft*lbs
450 rpms
8125 lb-ft^2
9
229.1831 rpms
100000 lbs
640000 lbs
23401.12 slugs
23.07582 ft/sec/sec
0.722257 sec
6.018806 ft

1943438 recommended min.

17.67146 gear ratio for intended speed

Natural
Max
HP Avail Rotor Inert Motor Spe Turn Down
8750
2450
3600
450 rpm
8750
26250
875 rpm

dard NEMA Sizing

0
0
1
0
0
0
0
0
0

0
0
2000
0
0
0
0
0
0
2000

0
0
8.33
0
0
0
0
0
0
8.33

2.5
3.3
1.7
1.6
2.7
3.4
1.6
2.4
1.9
2.344444

1
1.25

1
0.67

1
0.8375
1.83 months