Escolar Documentos
Profissional Documentos
Cultura Documentos
GTU
1
Shah ,
Prof. S.C.
2
Chaudhary
1M.E.
Sr.
1.
2.
Parts
Frame
Base plate
3.
Column
4.
Bolt
Size
300 x 300 x 10mm
300 x 300 x 10mm
Height 150 mm
Width 10mm
length 200mm
Parametric Analysis
Analysis of variance for Surface Roughness
PROCESS
% OF
No.
VARIANCE F TEST
PARAMETER
CONTRIBUTION
A
Wall Angle
0.9884
1.57
16.97%
B
Step depth
3.7506
5.96
64.40%
C
Spindle Speed
0.455
0.72
7.81%
Error
0.6295
1
10.81%
M12
No.
Dia.
1.
8 mm
2.
3.
Material
SS304
10 mm length:
12 mm 150 mm
No.
Experimental procedure
Basic arrangement for ISF process
Wall Angle
0.26948
173.243
99.46%
B
C
Error
Step depth
Spindle Speed
0.00062
0.00068
0.00015
4
4.43
1
0.23%
0.25%
0.06%
Surface Roughness
NC motion control
Blank holder
Wall thickness
thickness.
Literature Review
Filice & Park (2002) concluded that the crack occurs
mostly at the corners, since the deformation at the
corner is greater than that of along the sides.
Jeswiet (2006) studied incremental forming of AA3003.
Faster spindle rotation speeds improved the sheet
formability significantly. Tool diameter has negligible
effect on the likelihood of forming a part.
Durante (2009) in an investigation on spindle speed
evaluated the surface roughness of the formed sheets.
ANOVA tables were observed to be satisfactory to
identify whether a process variable exerts significant
influence on the process or not.
Kurra Suresh (2013) reported that the tool path has a
significant effect on dimensional accuracy, surface
roughness, processing time and thickness variation.
Arfa (2013) in his investigation on the tool forces
required to deform plastically the sheet concluded that
the numerical simulation might be exploited for
optimization of the incremental forming process
Harshal & Deshmukh (2014), in a review on
optimization techniques during sheet metal forming,
have stated that one of the most widely used methods
is Gray Relational Analysis (GRA)
Process Parameters
INPUT PARAMETERS
SPINDLE SPEED (IN RPM)
WALL ANGLE (IN DEGREE)
OUTPUT PARAMETERS
SURFACE ROUGHNESS
WALL THICKNESS
Step
Sr. Wall Angle
Depth
No. (degree)
(mm)
1
45
0.2
2
45
0.5
3
45
1
4
55
0.2
5
55
0.5
6
55
1
7
65
0.2
8
65
0.5
9
65
1
Spindle
Speed
(rpm)
800
1000
600
1000
600
800
600
800
1000
RESPONSE
Surface
Roughness
(m)
4.87
4.36
6.69
4.11
4.76
5.02
4.02
4.18
5.54
Thickness
(mm)
1.16
1.17
1.19
0.73
0.77
0.75
0.98
0.97
0.99
Surface roughness:
Wall angle and
found
the
most
References
1) Amar Kumar Behera &
path
compensation
strategies
for
SPIF
using
Experimental Specification
A square blank of approx. 100 mm X 100 mm X
1.22mm size is used on 3-axis CNC milling machine.
Fixture is used to hold blank made from mild steel.
Hemispherical tool used is 10 mm in diameter and
length will be 150 mm made from SS304.
Varying wall angle pyramidal frustums are formed.
Sample pyramidal geometries are modelled with top
base is a square of side 100 mm and 30 mm depth with
defined wall angle
Conclusion
the