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PERKASA
IFICA
Section lX ASME Boiler and Pressure Vessel Code, 2010 Edition,
ZA{a
Addenda
of
Company Name
By
Date
No.
W.E.1
.1
.N-004
Revision No. : 0
Welding Process(es)
:
PQR No. :
Supporting
FCAW
Type(s)
Welding Engineer
July29 2013
Q. E.1
.1
N-004
Semi Automatic
Details
Retainer: None
Others : None
Others
To
p-No
: 1
: None
5.20
E71T-1
F-No.:
A- No. :
o
1
Consumable lnsert
Flux
- 1.6 mm
N.A
None
None
None
N.A
Flux Core
N.A
N.A
N,A
'1.2
ALL Size
:
Recrushed Slag
Others:
32 mm ( maximum )
N.A
N,A
None
PERKASA
Sheet:
POSTTTON{OW-405)
Position(s) of
Welding
Groove
Progression
Position of
Others
Fillet
: None
Others
: Any
Vertical Up
: Any
: Thk < 25 mm
Present Composition
FlowRate
Gas(es) I Mixture(%) I
= 25oC
Thk>25mm=800C
lnter pass Temp.
Preheat
Max.
Maintenance
Others
: 260
'. CQz I
Trailing: NA I
Backing: NA I
oC
Shielding
Polarity: EP
Current AC or DC : DC
400 (A)
Volts : 22
: Pulsing ; N.A
Tungsten Electode Size and Type
Mode of Metal Transfer
Heat
lnput
; None
range
: N.A
99.9 I
NA I
NA I
TECHNTQUE (OW-410)
String or Weave Bead
Amps : 140
: None
'f06)
Min.
2 af 2
10
25 Lpm
NA
NA
: Both
:10-24
: Brushing,Chipping
:CMG,
32 (V)
Others
Grinding
Grinding
: 10 - 25
: Multiple
: Single
:7-30
: None
: None
. None
:N.A
:N.A
: None
: None
tr\
E71T-1
E71T-1
E71T-1
EA'
t<
gcn
/^a
:wt
.Ii -*
Cardisari i,ligts
ti
i=l
l-sl
,\ ?.
1
A,/^^n
,,""
*o",o,"")fuq
041?1987031cJ,-i2
lr-
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C.
PERKASA
Section lX, ASME Boiler and Pressure Vessel Code 2010 Edition, 201 1a Addenda
Bead No
Process
Date
July
Type
SEMI AUTOMATIC
29 2013
Electrode
Amp.(A)
dia. (mm)
Vott
Speed
(mmimin)
Heat lnput
(J/mm)
?'
i,
lf
To
: NA
Coupon
Thickness of weld deposited : 16 mm
Weld metaldeposit/pass : 3-4mm
Others
: None
FCAW
1.2
155
22
72
2590
FCAW
't.2
192
24
108
2560
FCAW
1.2
2M
23
1't7
240,6
FCAW
1.2
22
110
FCAW
1,2
212
213
21
122
2544
2200
FCAW
1.2
220
24
145
2185
SA 515 Gr 70
GroupNo.:2
Temperature :
:
Time'
:
Others
None
None
Diameter of Test
SFASpeification
AWS Classification
FillerMetal F-No
Weld Metal Analysis A - No
Size of Filler Metal
Classification
Filler Metal Produc{ Form
Supplementary Filler Metal
Electrode Trade Name
Flux Trade Name
Alloy Element
+ Filler Metal
Recrushed Slag
Consumable lnsert
Others
Trailing
: E71T-1
:6
:
: 1.2 mm
: None
: Flux Cored
: None
: Kisweld - K 717
: N.A
: None
: N.A
: N.A
: N.A
: None
Backing
(AW -40s)
Cunent
+ Pulsing
Heatlnput(J/mm)
Tungsten Electrode
Others
TECHNTQUE {AW
String or Weave
Groove
Fillet
Weld Progression
Others
3G
Position of
:
:
:
NA
Flat
None
Others
: 3O
oC
: 260
"C
None
Max.
: DC
: N.A
Polarity : EP
:2185-2590
:
:
N.A
Transfer mode - Globular
-410)
Bead
Oscillation
side)
Electrodes
Methode of cleaning
Methode of Back Gouging
Orifice or nozzle size
Closed to out chamber
Peening
Contact tube to work distance
Melt - in to key hole
Electrode spacing
Use ofthermal process
Others
Single or Multiple
Position of
Shielding
: 45.20
POSTTTON
: Both
: None
: Muhiple
: Single
: Grinding & wire brush
: Grinding
: 15 mm
: N.A
: None
: 10 - 15 mm
: N.A
: None
: None
: None
rEKRflSA
Sheet: 2 of
PQR No.
Q.E.l.t.N-004
Thickness
width
Area
(mm)
(mm)
(mm2)
KN
N/mm2 (ksi)
Character of lailure
& Location
T-1
14.O4
19.2E
270-31
160.07
5e2 (85.84)
T-2
14iA
19.33
274.10
160.12
sE4 (84.68)
Result
No Discontinuty - Satisfactorv
No Diseontinuty - Satisfuctory
No Discontinuty - Satisfiac{ory
No Discontinuty - Satisfactory
1
1
Size
Notch
Test
(mm)
Location
Temp
Notch Type:
lmpact value ( Jcule
Other
Sampling
NOT APLICABLE
HARDNESS TEST
Line
LINE
No
LINE 2
LINE 3
l',lardness Value
( Vickers, HvlO )
160
136
211
200
165
'l
157
190
200
194
163
166
198
230
210
174
Sketch
LINE
LINE 2
.IINE
Sheet: 3 of
PGIR No.
Q.E.1.1.N - 0O4
Result-Satisfastory Yes: -
Macro-Flesult
No:
PenetrationlntoParentMetal Yes: -
None
302.4)
Analysis
Welder
Name
Test Conduc{ed
:
by
No:
HERU SUSANTO
: PT. Hl - Test
:
:
StampNo.: H90
Lab. No. : HTIJKTIOT'\3JQ132
We cEdify that th staternents in this record are correct and that the tost welds were prepared, welded and tested in accordance
with the requirements of Section lX of the ASME Code
41ryffi
{auuiew..a
U Witness
ililardiss$i ;'i,jss
'7.,
o)
PT, Hi.Test
Laboratory of Mechanical Testing
BSD Gity
LP -
422
tnN
Website : www.hitestlab.com
Testing Report
(This Report is issued subjectq:l to the
Customer
Address
Reference Gode
Test Method
Object to be tested
set out
below)
No.
HlJKTt0713t0132
Total of Page
1of4
Date Tested
PO No
Your Reference
Sample Marking
17 July 2013
7.PH2
One welded carbon steel plate joint test sample, size: 16 mm thickness, material spec: SA
Type of Test
Environment Temp
25!2oC
Test Specimen No
Measured
Measured
Effective
Thickness
Width
Area
T1
T2
(mm)
14.02
14.18
(mm)
19.28
'19.33
(mmr)
270.31
274.10
160.07
't60.12
592
584
Base Metal
Base Metal
Ductile
Ductile
Ultimate Tensile
Load
(kN)
Ultimate Tensile
Strength
(N/mm2)
Location of Failure
Type of Failure
Test Conducted By
Witnessed By
ns'
ffi.ra.
PT, PItE
t6'ef
,//f'
E/, l,
lvrt
Appro
V---
SUgnrrtor
,f
Suhadi, STIJI
Laboratory Manager
ry
(l
PT. HLTest
Vxant
BSD City :
Taman Tekno Blok A2 No. 49
Bumi Serpong Damai (BSD) - Tangerang - lndonesia
Telp : +62 21 75BB1BB4:Fax'. +62 21 75881B85
E-mail : hi-test@hiiestlab.com
Website : www.hitestlab.com
Lab0raloriuq Perguji
1P.422-IDN
Testing Report
(This Repon is issued subjected to the
tm
& conditions
set out
below)
Customer
Address
No.
PT. Perkasa Heavyndo Engineering
HTJKTtO713t0132
Total of Page
Jl. Raya Paburuan,Ds. Karang Mukti
2of4
Kecamatan Pabuaran Subang JABAR
Date Tested
17 July 2013
Reference Code
ASME Sect. lX:2010
PO No
Test Method
ASTM E190-92 (Reapproved 2003)
Your Reference
Object to be tested : (as received)
Sample Marking
7. PH2
One welded carbon steel plate joint test sample, size:'1 6 mm thickness, material spec: SA516 Gr.70, marked: PQR No.
Q.E.1.1.N-004, welding process: FCAW, welding position: 3G, welder name: Heru Susanto, for Procedure Qualification
Record Test.
Type of Test
Test Temperature
Test Specimen Width
25
!20C
16
38.1
60.4
Former Diameter
Shoulder Distance
mm
mm
mm
Specimen No
Type of Bend
Observation
SB1
Side Bend
10
180
mm
Degree
Result
Accepted
'
S82
Side Bend
S83
Side Bend
Accepted
S84
Side Bend
Accepted
Accepted
Remark
Test Conducted By
Witnessed By
AbdulAziz, ST
l^
4V
ells.
PT, PH
f\4
t6FE
tr,*l
UY
&m*tr10 qf
Term & Conditions
PT. Hi-Tesl
3.
ben
indirect lcs or damage suffered by the Client. lts agents, seruants or representatives howsGver arising or whether connected with the Sewices provded by PT. Hi-Test herein.
Forn No: HT/QM-F/BEND/2 Rev.o
Date of lssued
The results reported lerein have been peiomed in accordance with ISO/IEC 17025:2OOs
5/08/2009
r-p
o
PT, Hi.Test
:-;
11
fruv
lahoralarirn
Pengu.ii
Testing Report
(This Report is issued subjected to the
Gustomer
Address
tm
& conditions
Reference Gode
Test Method
Object to be tested
set out
below)
No.
HTtJKTt0713t0132
Total of Page
3of4
Date Tested
PO No
Your Reference
Sample Marking
17 July 2013
7.PH2
One welded carbon steel plate joint test sample, size: 16 mm thickness, material spec: SA 51 6 Gr. 70, marked: PQR
No. Q.E.1.1.N-004, welding process: FCAW, welding position: 3G, welder name: Heru Susanto, for Procedure
L
I
1.0
-2.0 rnm
Mr6*q
giffito,qr
Laboratory Manager
3.
5/08/2009
rp
{l
PT. Hi.Test
:\::il
Yxnn
Laboiillo.iril Penguji
LP
-.1:2
IDN
E-mail : hi{esi@hitestlab.com
Website : www.hitestlab.com
Testing Report
(This Repon is issued subjected to the
Gustomer
Address
Reference Gode
Test Method
Object to be tested
tm
& conditions
set out
below)
No.
HTlJKTt0713t0132
Total of Page
4of4
Date Tested
PO No
Your Reference
Sample Marking
17 July 2013
7.PN2
One welded carbon steel plate joint test sample, size: 16 mm thickness, material spec: SA 5't6 Gr. 70, marked: peR No.
Q.E.1.1.N-004, welding process: FCAW, welding position: 3G, welder name: Heru Susanto, for Procedure Qualification
Record Test.
Type of Test
Sample ldentification
Specification
Test Location
No
SA 516 Gr.70
PQR No.
Q.E.1.1.N-004
Test Gonducted By
Wtnessed By
No
Line 2
Result
No
Line 3
Result
Base Metal
160
157
166
HAZ
196
190
198
211
200
230
HAZ
200
194
210
Base Metal
165
163
170
Weld Metal
SA 5'16 Gr.70
Line I
Result
The Mitutoyo Vickers Hardness Testing Machine, Model HV-113, S/N: 87O2SO
Has been verified using Euro Products Limited Standardized Blocks
(ldentity No: EP09115361, EP09115287 and EP09115294)
Hadi Anwar S, ST
nb
Lfi6.e
PT.PR
Ml6A9
E\i6IAILTO, ET
Term & Conditions
PT. Hi-Test
3.