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Use fork truck or crane to lift with secure straps and shackles:
3. Remove plastic protective wrap from along the top of the machine.
4. Some of the machine feet will be touching the floor while others are not. Eliminate
the excess space underneath the raised feet by making adjustments to them.
Far right machine foot touches the floor and Far left machine foot is raised:
5. Adjust front bolts of raised feet, as well as bolts on the back ends of the feet
behind the machine. Do this for all raised feet.
Adjustments to front of raised foot and Adjustments to back of raised foot:
6. Level machine base after end feet have been adjusted to the floor.
Level machine on both sides of center.
8. Once machine is level, anchor all feet to the floor. Anchor both the front and
back of each foot.
9. The Gantry Stops are placed this way on the top of the machine (each end) for the
sake of shipment.
The Stops must be turn/flipped up. Remove the bolts, flip the Stop up and pointing
towards the center of the machine, and finally fasten the bolts back into the machine.
Final position:
Use a second strap secured to the boom of the fork truck as a safety strap so the
strapping cannot slide off the end of the forks. Also recommended: have two spotters
stand at each side of gantry to make sure the gantry comes up evenly when lifting it
with the fork truck.
13. Crane method lift point (and/or for those with enough ceiling height to lift with a
fork truck). Lift point is at the top end of the gantry as shown (right). Above the
motor/carriage, but below the top portion of the gantry that sets along the top channel
of the machine. Choke the strap as shown.
Top portion of gantry
Strap point
Carriage/motor
14. Before lifting, make sure the straps are secured tightly to the forks of the fork
truck (or the crane). Move the gantry/crate on the floor level as close to the machine
base as possible. (No lifting has been done yet.)
15. Involve two other personnel as spotters. Spotters hold the securing straps and
spot the gantry as it may pivot and turn upon being lifted up.
16. Gradually lift the gantry to the height of the front of the machine.
17. Place the gantry on top of the chassis linear guide way/upper rail. Line up the
bearings on the top of the gantry with the upper rail.
Bearings
Upper rail
18. When both bearings are aligned with the rail, carefully and gently set down the
gantry on the machine. You may need two personnel on either side of the gantry to
watch and help guide its landing. Make sure the bearings stay in line so they lay on
either side of the upper rail as it is mounted.
20. Once gantry has been fully mounted, remove the straps.
Lifting strap:
21. Remove the two counterweight bolts on right and left side of gantry. You will find
these approximately 60 cm up from ground level. The saw carriage is now ready to
move up and down. Save these bolts for future use. If you are going to move your
panel saw to a new location in the future, first you need to install the counter
weight stabilizing bolts before removing the gantry from the machine base. When
reinstalling your machine: Always place the gantry on top of machine base first
before removing the counterweight bolts.
Left-side bolt
22. Turn the carriage brake (lever) counterclockwise to release the carriage. Check
for smooth carriage travel. Always re-lock (turn clockwise) the carriage brake when
finished.
23. Remove the triangular plate with two wheels from electrical box on the back
of the machine. Place the two wheels in the aluminum channel on the top of the
machine to the left of the saw carriage gantry. Bolt to the bracket of the arm on
the underside of the gantry.
Bolt here behind gantry
Wheels sit in aluminum channel
25. Disconnect the ties which secured the black dust hose and blue air lines to the
back of the machine for shipment. (Only VSA models will have the blue air lines.)
26. Bring all hose/wires up to the top of the gantry. Keep the hose and wiring on the
outside of all leg supports for the machine; they will need to be able to travel the
length of the machine with the gantry and not get caught or snagged on the legs.
27. Connect the back hose at top of gantry to dust collection transition. TIP: You may
need to loosen the hose clamp. The hose goes inside the lip of the dust collection
transition (from the front of the machine). You may need a second set of hands to
hold the hose as you work it into the dust collection transition. Tighten hose clamp
when done.
29. In the electrical box, connect electrical wiring through the strain relief connector
into the terminal box (wiring is fed through holes on the bottom of the box.) They are
each labeled numerically. Connect each to its corresponding connector. (Connect
identical numbers.)
30. Remove wrapping of the dust collection bag. (Located at hip-level below the
electrical junction box.)
32. For your locally licensed electrician: hook up 3 Phase power to main power
panel. The yellow is neutral (ground line). Connect Phase to 3 consecutive slots from
the left, and connect neutral to 4th slot.
35. When you start the motor by pushing the green button, be sure that the arbor is
turning in the same direction as the indication arrow.
36. If it is turning in the wrong direction, that means you need to swap 2 of the
Phases in the main power panel to correct the direction of the blade motor and arbor.
37. Once the blade motor and arbor are turning in the correct direction, you may shut
down the machine and put the main saw blade, scoring assembly, spring, arbor bolt
and motor cover on again in designated sequence.
38. For fine tuning, of alignment; put a sheet of plywood/fiberboard on metal wheels
and cut it from top at 1 cm horizontally.
39. This time, place the newly cut part on wheels and make sure that it rests on
wheels completely. If the panel does not rest on all wheels completely (also on the
wheels at the middle part), adjust the middle foot up or down accordingly. Concave or
convex alignment problems can be avoided this way.
40. These steps, followed in sequence, will make your machine ready for operation.
BALA MACHINE
INDUSTRY & TRADE LTD. CO.,
Address
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Fax
Web-site : www.balamachine.com
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www.bala.com.tr
Mail
: info@balamachine.com
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balamakina@balamakina.com.tr
Msnger
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