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Basic Construction Process of RCC Column


LitonBiswas

Building,Column,Construction,HowtoGuide,RCC

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RCC(ReinforcedCementConcrete)columnisastructuralmemberofRCCframestructuredbuilding.
It'saverticalmemberwhichtransfersloadsfromslabandbeamdirectlytosubsequentsoil.
Awholebuildingstandsoncolumns.Mostofthebuildingfailurehappensduetocolumnfailure.And
mostofthecolumnfailurehappensnotfordesignfaultbutforthepoorconstructionpractice.So,itis
veryimportanttoknowtheconstructionprocessoftheRCCcolumnproperly.

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ConstructingRCC(ReinforcedCementConcrete)Columninvolvesfollowingfourstagesofworks
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1.Columnlayoutwork
2.Columnreinforcementwork

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3.Columnformwork,and
4.Pouringconcreteintocolumn.

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Construction Process of RCC Column


1.Columnlayoutwork:Inthisstageofworksthelocationofcolumnsaredeterminedpracticallyin
field.Itisdonebylayingropeaccordingtogridsshowninthedrawingandthenmarkthelocationof
columnsrelatedtorope.
Indrawing,columnlocationsareshownrelatedtogridlinewithdimension.Practicaly,infield,ropesare
ourgridline.Soweplacecolumnsrelatedtoropelinebymeasuringdimensionshowninthedrawing.

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2.ColumnReinforcementwork:Aftermarkingthecolumnlocations,wethenstarttoplace

BuildingMaterials

reinforcementasinstructedinthestructuraldrawing.
Thisisnormallydescribedinthedrawinglike

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Construction

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C112#16mmandstirrup10mm@4"c/c.
ThatmeanscolumnC1willhave12numbersof16mmdiameterbarasverticalbarand10mm
diametersteelshouldbeplaced4inchcentertocenterasstirrup.

MasonryWork
Structural

or
C28#20mm+10#16mmandstirrup10mm@(4"+6")c/c.
ThisC2column'sreinforcementspecificationmeansthatit'llhave8numbersof20mmdiameterbaras
wellas10numbersof16mmdiameterbarasverticalreinforcementand(4"+6")centertocenterof
stirrupsplacementmeansmiddlehalfportionofclearheightofcolumnwillhave6"centertocenter
spacingofstirrupsandupperonefourthaswellasbottomonefourthheightofcolumn'sclearheight
willholdstirrupsat4"centertocenterspacing.
Thereisasheetinstructuraldrawingwhichcontainsstructuralnotesfromstructuraldesigner.Inthat
drawingsheet,you'llfindsuggestedlaplengthforcolumn'ssteelofdifferentdiameterbarandother
importantnotes.Youshouldreadthosebeforecolumnreinforcementwork.
3.Columnformwork:Inbuilding,floorheightisnormallykept10feet.Iftheslabhasbeamthenwe
havetopourconcreteuptobeambottomlevel.Suppose,beamheightspecifiedindrawingis1'6".So,
thecastingheightofourcolumnwillbe8'6".Andourformworkheightwillbe8'6".Butonethingshould
beconsideredhereisthatdroppingconcretefromabove5'heightisn'tsuggestedduringpouring.
Becauseitleadsconcretesegregation.Soweshouldmakeonesideofcolumnformworkwithin5feet
heightrange.Aftercasting5feetofcolumn,wejustlifttheshortsideuptofullcastingheightofcolumn
nextday.
Anotherwaytocastcolumnwithoutsegregationistokeepasmallwindowat5feetleveloffullheight
formwork.Aftercastinguptothatlevel,closethewindowandcasttherestofthecolumn.
4.Pouringconcreteintocolumn:Castingcolumniseasy.Forsmallquantityofconcretevolumewe
normallydependonmachinemixconcreteandforlargeconcretequantityweorderreadymix
concrete.Iwouldsuggestmachinemixconcrete.Because,ifyouusemovingpumpwithreadymix

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concreteandifyouwantnottoexceed5feetheightrangefordroppingconcretethatwouldbedifficult.
Ifyoudon'tusemovingpump,yettherearesomeproblems.Suppose,youhavedecidedtouseready
mixconcretewithoutpump.Inthatcase,youhavetomanuallyunloadconcreteonjobsitefromready
mixconcretetruckandhavetomanuallypourintocolumn.That'lltakelongtimeandyou'llexceedinitial
settingtimeofconcrete.Asaresult,concretewillloseitsquality.Soitisbettertocastcolumnwith
machinemixconcrete.

YOURTURN:
Howdoyoucastcolumn?
Doyoumaintain5feetheightfordroppingconcrete?
Doyouuseanyadmixturefordroppingconcreteabove5feetheightforavoidingsegregation?
Pleaseshareincomments...

NEWER POST
COMMENT:

13 COMMENTS :
NEGI May2,2014at9:12AM
What should keep in mind before casting of a column. Being an
Engineerhowtocheckthatcolumnsareinplumb,lineandlevel.
Reply

OLDER POST

CHANDRA SEKAR May29,2014at7:17PM


Mr.NEGI YOUR QUESTION IS CORRECT , I AM ALSO ASKING
THISQUESTIONSOPLEASEANYONEANSWERTOMEALSO
Reply

RAJSHEKAR Y June20,2014at10:47AM
Column height it is the height difference between the clear floor to
floorheightminusthethebeamhavinggreaterdepthmeetingatthe
columnjunction..columnliningtobecheckedwhileyouarecasting
of starters and plumb can be checked by dropping a plumb bub
suspendingitfromtopendofthecolumnboxtothelowerpart,you
shouldmeasureusingtapethediffrencebetweenshutteringmaterial
and a thread u suspended should be same at top and bottom of
column..
Reply

SUNDARAM SEKAR June6,2015at2:46PM


While filling the RCC column (with Box) with concrete, should it be
filled to the full height of the column in one stretch? The common
domestic construction practice is the column box is mounted ti half
theheightofthecolumnfilledwithconcreteononeday,andboxis
dismantledaftersettingandagainmounteduptoremainingtophalf
andfilledwithconcreteonanotherday.
Isitacorrectpractice?
Mydoubtisthatwilltherebeproperbondingbetweenthealreadyset
concretelayerwiththeconcretepouredoverthatthen.
RequestclarificationfromCivilEngineersplease
Reply

MOINUDDIN ANSARI July19,2015at6:11PM

whymainreinforcementalonglongerdirectioninfoundation
Reply

MOINUDDIN ANSARI July19,2015at6:18PM


why not main R/F on distribution R/F in bottom mesh and why not
distributionR/fonmainR/ffortopmesh.
Reply

UNKNOWN November18,2015at9:06PM
@sundaramsekar
bondingisdonebyplacingstoneoverthefinishingsurface.
Reply

MILTON OTIENO December1,2015at6:39PM


Hello this Milton,Is there any other way of laying out your column
apartfromtheuseofaropeandgridtoobtainyourgridline
Reply

UNKNOWN December17,2015at12:23PM
Ihaveseenthatafterputtingtheshuttersinplacethelaborerhangs
a brick and measures a distance from the shutter. Can anyone tell
whataretheymeasuringbythis?
Reply

SURAJ SHARMA February28,2016at11:00PM


Iwanttoknowhowtochecktheregularzoneandcriticalzoneofthe
column.

Reply

SURAJ SHARMA February28,2016at11:01PM


Iwanttoknowhowtochecktheregularzoneandcriticalzoneofthe
column.
Reply

AARON CODY April18,2016at11:06PM


ThanksforsharingthispostwiththehelpofthispostIlearnhowthis
RCCColumnhasbeenconstructed.
ReadyMixConcrete
Reply

UNKNOWN May4,2016at2:38AM
Cananyonetellmewhatdoesthismean.Steel ( 8Y16) Binders(
Y8@15C/C)
Reply

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