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F0 of WFI Process
investment cost but never by a factor of two. This solution can guarantee the
minimum of half-capacity at all times and provide flexibility for planned downtime
arrangements, such as periodic preventive equipment maintenance.
Along with the redundancy scenario considerations, it is important to acknowledge
that a simpler system is better and more reliable. Do not fall into the trap of overengineering that can compromise the reliability of the system and have negative
implications on the quality of production. Unnecessarily complicated processes
require more maintenance, more spare parts, more validation, more testing, and
more documentation and can lead to an increased number of welds, connections,
and ports that can compromise the WFI process.
If pure steam is required, consider whether an independent unit is needed or should
the distillation unit be equipped with a pure steam generator operation,
simultaneous steam generation, or a simple pure steam outlet port. One has to
remember that a pure steam generator operation isolates the rest of the unit and
produces only pure steam at the time of use. Simultaneous operations are typically
not designed for central autoclave pure steam supply but for other smaller needs.
A combination-type unit means that the WFI is still equipped with a significantly
bigger first column followed by a number of smaller distillation columns to be able to
run steam generation for larger steam header systems with distillation
simultaneously and without risk of process fluctuations.
Plant steam supply (typically three to eight bars, depending on the system)
Ethernet connection wiring from the units control system to the facility BMS
system for data collection and remote start/stop
Dry contact wiring for possible handshake signals (for example, from the
pretreatment system or WFI storage tank)
With multiple-effect water distillation systems, the steam utility line size may be
bigger compared to a vapor compression steam connection. On the other hand, the
electrical-connection power requirement for cable and main fuse size for a vapor
compression system is significantly bigger. Multiple-effect systems require threephase electricity merely for the feed-water pump and control system, while a vapor
compression system requires high electrical power for its compressor. Cooling-water
connection size and need depends directly on the cooling-water loop temperatures
available, as well as the number of effects applied to the MWS or the cooling-water
needs of the vapor compressor.
F0 of WFI Process
Heat is an effective means of microbial control. Heat sterilizes the water through the
different stages of the heat distillation process, starting with heating up the feed
water in the condenser, going through column pre-heaters in each stage and finally
ending in the first column, which operates with plant steam and exposes incoming
water to the highest temperature. Following the route of feed water to flash
vaporization and condensing to final distillate takes place in each column, ending at
the condenser outlet, typically at 95C to 99C for the MWS. Typical maximum
operating pressure for plant steam is eight bar, and this respectively equals to a