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Profissional Documentos
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I
-53
Series I Models
THE ROVER CO. LTD . SOLnruLL . WARWICKSHIRE • ENGLAND
PART No" 4051
7th EDIIION, REPLACING ALL PREVIOUS 1948-53 LAND-ROVER SERIES I PARTS CAIALOGUES TECHNICAL PUBLICATION No. IPlIl/G
PARTS
CATALOGUE
- for the
1945·53 SERIES I MODELS
SECTION I
SECTION II
1948-51 MODELS
1952-53 MODELS
SECTION III
EXTRA EQUIPMENT
(APPLICABLE TO ALL MODELS) AND SPECIAL VEHICLES
Manufacturers of Motor Cars and Land- Rovers
By Appointment to Her Majesty Queen Elizabeth 1/
By Appointment to Her Majesty Queen Elizabeth the Queen Mother
Suppliers of
Motor Cars and Land-Rove rs
THE ROVER CO. LTD " SOLIHULL . WARWICKSHIRE • ENGLAND
PARI No. 4051
GENERAL EXPLANATION
T his parts catalogue is to be used for all Land-Rover vehicles, to both Home and Export specifications; it is divided into three sections as follows;-
Section I, covers all items used on the Standard 1948-51 models; Section II, covers all items used on the Standard 1952-53 models;
Section Ill, includes all the Extra Equipment that can be supplied, together with items used on special vehicles The parts listed in this Section cover all models 1948-53.
Each Section is complete in itself and contains an Index to Sections, General Index and Numerical Index The part number quoted is always common to all the models covered by the section in question unless otherwise stated, in which case differences are noted in the Remarks column
NOMENCLATURE. As the list covers both Home and Export models, reference is made throughout the text to the "left-hand" (LH.) and "right-hand" (R H) sides of the vehicle, rather than to "near-side" and "off-side" The "[elt- hand side" is that to the left hand when the vehicle is viewed from the rear; similarly, "left-hand drive" (L H D.) models are those having the driving controls on the left-hand side, again when the vehicle is viewed from the rear
ASSEMBLIES are printed in CAP IT ALS, and all the parts comprising that assembly are shown by indenting the alignment of the description column, the indentation reverting to the original alignment when the assembly is complete The indentation is clearly shown by the numbers 1, 2, 3,4 at the top of each page.
An example taken from Page 21 is given below:
I 234
FRONT COVER ASSEMBLY Dowel locating front cover
Oil seal for front cover
Joint washer for front cover
It will be seen that the FRONT COVER ASSEMBLY includes the dowel and oil seal for front cover (indentation 1), while the joint washer, by reverting to alignment with FRONT, is excluded from the assembly
In all cases where the entire assembly is required, quote only the assembly number.
SIZES OF BOl TS AND NUTS are B S F except where otherwise stated, and bolt lengths shown are the under-head dimension Bolts which differ in any way from standard KS F, Whitworth or B.A specification are indicated as "special"; in such cases common stock cannot be used for replacement
USE OF THIS PARTS LIS T It is suggested that for convenient use of this list, reference should first be made to the appropriate illustration; identification of the part required will then immediately transfer attention to the text by means of the plate reference number This system will be found particularly effective with regard to the smaller items; major assemblies, etc, may, of course, be found directly by using the subject index on the following pages ..
The plate reference numbers in the left-hand column of the text are only for convenience in the use of the book, and should not be quoted on orders for spare parts
WHEN ORDERING SPARE PARTS, ALWAYS:
(1) Quote a PART or ASSEMBLY NUMBER, giving the NAME OF THE PART and the VEHICLE NUMBER for which it is required.
(2) Order from the nearest authorised Rover Distributor or Dealer (3) Specify how despatch is to be made.
( i )
INSTRUCTIONS GENERALES
Ce Catalogue des pieces de rechange doit Hre utilise pour recherche! le numero des pieces desirees pour taus les vehicules Land-Rover, specifications "Home" (Marche interieur) et "Export" (Marche exterieur). Cet ouvrage est fractionne en trois parties bien distinctes r+:
Premiere Partie, representant toutes les pieces utilisees sur les modeles de base 1948-5l. Deuxieme Partie, representant toutes les pieces utilisees sur les modeles de base 1952-53. Troisieme Partie, representee par tous les accessoires supplernentaires qui peuvent etre fournis
ensemble avec 1es pieces utilisees sur les vehicules speciaux.
Chaque Partie est complete en elle-rneme et comprend une Table des Matieres des Sections, une T able des Matieres Generale et un Index des Numeros de Pieces.
Le nurnero de la piece est commun a tous les rnodeles groupes sous la section en question, a moins que la piece ne soit de designation speciale. En pareil cas, les differences sont notees dans la colonne des observations.
NOMENCLA lURE
Dans ce catalogue, nous avons recours a la specification droite et gauche, droite et gauche etant definis par rapport a la position qu'occupe le conducteur lorque celui-ci est assis au volant de son vehicule.
Les ENSEMBLES sont irnprimes en lettres MAJUSCULES et toutes les pieces comprises dans un ensemble sont indiquees en deplacant la designation de ces pieces d'une colonne vers la droite par rapport a la position qu'occupe la designation de l'ensemble. Lorsque cet ensemble est complet, la designation de la piece suivante est ramenee a l'alignement originel, c'est-a-dire vers 1a gauche. L'alignement des designations est clairernent montre par les numeros 1,2,3,4, en haut de chaque page.
Un exernple pris a la Page 21 est donne ci-dessous: [ 234
FRONT COVER ASSEMBLY Dowel locating front cover
Oil seal for front cover
Joint washer for front cover
L'on remarquera que l'ensemble "FRONT COVER ASSEMBLY" cornprend les pieces "Dowel locating front cover" et "Oil seal for front cover" (colo nne 1), tandis que la piece suivante "Joint washer for front cover" est exdue de I'ensernble, la designation de celle-ci etant ramenee en ligne avec l'ensemble "FRONT COVER ASSEMBLY".
Lorsqu'un ensemble complet est desire, il suffira d'indiquer le numero de l'ensemble
Sauf indications contraires, LES DIMENSIONES DES BOULONS ET ECROUS sont donnees en BSF; la dimension specifiee pour chaque boulon represente la longueur du corps de ceux-ci Les boulons qui different de la specification standard BS.F., Whitworth ou B.A, sont indiques comme etant de designation speciale ; dans ces cas particuliers, des boulons ordinaires ne peuventetre utilises pour les remplacer.
COMMENT SE SERVIR DE CE CATALOGUE
POUt faciliter la recherche d'une piece, il est recommande de la situer en premier lieu sur 1a planche descriptive convenable puis de rechercher dans le texte la designation et le numero de celle-ci, en utilisant le numero de repere trouve sur la planche a proximite de la piece Cette methode facilitera grandement la recherche des petites pieces; les principaux ensembles peuvent evidemmenr HIe recherches directernent au moyen de la table des matieres,
L'objet des numeros de repere figurant dans la colonne de gauche, est de faciliter l'emploi de ce catalogue et ne doivent pas etre indiques sur les bons de commande
DANS LA PASSATION DES COMMANDES, IL ESl INDISPENSABLE DE:
(1) Donner le NUMERO DE LA PIECE ou de L'ENSEMBLE, Ia DESIGNA nON COMPLE IE DE CHAQUE PIECE ainsi que le NUMERO DU VEHICULE a laquelle la piece est destinee
(2) Specifier le mode d' expedition desire
(3) Placer la commande avec l'agent Rover le plus proche
(ii)
INSTRUCCIONES GENERALES
Este catalogo de piezas de repuesto debe ser empleado para todos los vehiculos Land-Rover, tanto en los modelos nacionales, como para la exportaci6n; se divide en tres secciones, como a continuaci6n se detalla:-
Especificando todos los articulos emp1eados en los modelos Standard 1948-51; Especificando todos los articulos empleados en los modelos Standard 1952~53; Inc1uye el equipo adicional que puede ser suministrado, asi como articulos empleados en los vehiculos especiales. Las piezas especificadas en esta secci6n se refieren a
todos los modelos 1948-53.
Las Secciones son cornpletas y contienen un Indice de 1a Seccion, Indice General, e Indice Nurnerico
El rnirnero de pieza citado es siempre corrnin a todos los modelos a que se hace referencia en la seccion, a menos que se indique de otra forma, en cuyo caso, dicha diferencia esta anotada en la columna titulada "Remarks" (Observaciones].
Secci6n I. Seccion II. Seccion In
NOMENCLA TURA. Como la lista se refiere a modelos Nacionales y de Exportacion, la referencia en el texto se hace a vehiculos con volante a la izquierda (L H) y volante a 1a derecha (R H.). El costado Izquierdo del vehiculo es aquel que queda situado a la mano izquierda cuando se ve el vehiculo desde su parte posterior; los vehiculos con volante a la izquierda son aquellos que tienen los mandos de 1a direccion a la izquierda, tarnbien cuando el vehiculo se ve desde la parte posterior
Los CONJUN TOS van impresos en MA YUSCULAS y todas las piezas que comprenden dicho conjunto quedan indicadas pOI espaciados 0 desplazamientos de la alineacion de Ia columna descriptiva i el espaciado vuelve a la a1ineaci6n prirnitiva cuando el conjunto queda terminado, EI espaciado se aprecia con toda claridad pOI la numeraci6n 1,2,3,4 en la parte superior de cada pagina
Como eiemplo tomemos la Pagina 21 en la que se indica: r 234
FRONT COVER ASSEMBLY Dowel locating front cover
Oil seal for front cover
Joint washer for front cover
Se podra observar que el FRONT COVER ASSEMBLY induye el "dowel" y el "oil seal" para la cubierta delantera (espaciado 1) mientras que la "joint washer", pOI volver a 1a a1ineaci6n con la palabra FRONT, queda excIuida del conjunto
En todos los cases donde se requiere un conjunto complete, citese solamente el numero del conjunto LOS IAMANOS DE PERNOS Y TUERCAS son de BSF, excepto en los casos en que se indique 10 contrario, e1 tarnafio del perno es el de la longitude del esparrago del mismo, Los pernos que varien de los especificados par la BSF, Whitworth, a BA, son indicados como tipos "especiales"; en tales casos no se pueden emplear para el recambio los que haya en existencia.
EMPLEO DE EST A LIS TA DE PIEZAS Para facilitar la identificacion de una pieza, recomendamos colo car dicha pieza primero identificandola con la ilustraci6n apropiada; la identificaci6n de 1a pieza se podra obtener inmediatamente refiriendose a1 texto donde se hallara el mimero de referencia Este sistema tendra mayor efectividad en las piezas pequefias ; los conjuntos de mayor importancia pueden ser identificados directarnente refiriendose al indice que hay en las paginas siguientes
El nurnero de referenda de la placa en 1a columna izquierda del texto es s610 para conveniencia en el empleo de este libro y no debera set citado al ordenar piezas de repuesto
AL PEDIR PIEZAS DE REPUESTO, SIEMPRE:
(1) Se citata el NUMERO DE LA PIEZA 0 NUMERO DEL CONJUNTO, dando el NUMERO DE LA PIEZA Y NUMERO DEL VEHICULO para el cual se precisa
(2) Co16quese el pedido con el Distribuidor Rover mas proximo
(3) Especifiquese como se ha de efectuar e1 envio.
(iii)
INSTRU<;OES GERAIS
Este catalogo de peps sobressalentes destina-se a todos os veiculos Land-Rover, tanto para os mode1os do mercado interno, como para os de exportacao, Esta dividido em tres partes assim discriminadas :-
Parte I, Parte II, Parte III,
abrangendo todas as pecas usadas nos modelos Standard de 1948-51; abrangendo todas as pecas usadas nos modelos Standard de 1952-53;
que inclue todos os acessorios extra que podern ser fomecidos, bern como as pecas usadas em veiculos de modelo especial. As pecas especificadas nesta Parte referem-se
a todos os mode1os de 1948 ate 1953.
As differentes Partes do catalogo sao completas em sepal ado, cada uma dispondo de um Indice proprio, urn Indice Geral e de urn fndice Numerico.
o mimero indicado para cada peca e sempre comum a todos os modelos abrangidos pela parte do catalogo em questao, a nao ser que se especifique 0 contrario, em cujo caso as excepcces sao anotadas na coluna de "Remarks" (Dbservacoes).
NOMENCLA TURA. Como este catalogo se refere igualmente a modelos do Mercado Interno e de Exportacao, faz-se sempre referencia no texto aos lados esquerdo (L.H.) e direito (RH.) do vefculo, sendo 0 primeiro 0 que fica do lado da mao esquerda quando se olha para 0 veiculo da parte traseira Os veiculos com volante a esquerda (L.HD.) sao aque1es que tern os comandos da direccao do lade esquerdo, tambern quando se olha para 0 veiculo da parte de tras,
OS CONJUNTOS sao impresses em letrasMAIOSCULAS e todas as pecas que fazem parte de um conjunto sao indicadas escrevendo os respectivos nomes afastados urn espaco para a direita do alinhamento da coluna descritiva; logo que 0 coniunto esteja complete, deixa de far-se esse espaco e volta-se ao alinhamento original. As mudancas de alinhamento sao facilmente observadas por meio dos mirneros 1, 2, 3, 4, escritos no topo de cad a pagina,
Como urn exernplo, tome-se a pagina 21, onde podera ler-se: 1 2 3 4
FRONT COVER ASSEMBLY Dowe11ocating front cover
Oil seal for front cover
Joint washer for front cover
Notar-se-a que 0 "FRONT COVER ASSEMBLY" inc1ui 0 "dowel" e a "oil seal" da "front cover" (coluna 1), ao passo que a "joint washer". ja escrita por debaixo do alinhamento original da palavra "FRONT", nao pertence a esse conjunto
Em todos os casos em que se pretenda um conjunto completo, e suficiente indicar apenas 0 numero do conjunto,
Os T AMANHOS DOS PERNOS E PORCAS sao BSF., excepto nos casos en que se indique o contrario, sendo 0 tamanho do perno 0 comprirnento do respective corpo sem cabeca, Os pernos que difiram de qualquer modo das especificacoes B.S .. F., Whitworth, ou RA, sao indicados como de tipo "especial"; nestes casos nao podem ser substitufdos pelos normalemente ha em armazem
EMPREGO DESTA LISTA DE PE<;AS Para facilitar a identificacao de qualquer peca, recornenda-se primeiramente cornpara-la com a ilustracao apropriada: a identificacao da peca podera entao ser feita imediatamente, referindo-se ao texto onde se encontrara a designacao 0 respective mimero de referencia A referencia ao texto faz-se utilizando 0 mimero da chapa junto da ilustracao Este sistema e especialmente vantajoso para as pecas mais pequenas; os conjuntos principais podem ser identificados directamente no Indice impressa nas paginas seguintes ..
Os numeros de referencia das chapas inscritos na coluna do lado esquerdo do texto destinam-se unicamente a facilitar 0 emprego deste livre, nao devendo ser citados quando se fazem encomendas de peps.
AO FAZER A ENCOMENDA DE PE<;AS SOBRESSALENIES, DEVE SEMPRE:
(1) Indicar-se 0 NUMERO DA PE<;A ou 0 NOM~RO DO CONJUNTO, dando ao mesmo tempo o NOME DA PE<;A e a NUMERO DO VEICULO a que se destina;
(2) Dirigir-se a encomenda ao Distribuidor Rover mais proximo;
(3) Especificar -se como 0 despacho deve ser feito:
(i v)
r
SECTION I
1948-51
MODELS
For v e hie Ie s numbered:
MODEL YEAR
1948~49 1950 1951
Basic Vehicle R 8601101 to R 863000 R 06100001 onwards 16100001 onwards
Home R 8660(]01 onwards
Basic Vehicle L 860001 to L 863000 L 06100001 onwards 16130001 onwards
L.H.D. Export L 8660001 onwards
Basic Vehicle R 06100001 onwards 16160001 onwards
R.H.D. Export
Station Wagon R 8670001 onwards R 06200001 onwards 16200001 onwards
Home
Station Wagon L 8670001 onwards L 06200001 onwards 16230001 onwards
L.H.D. Export
Station Wagon R 8670001 onwards R 06200001 onwards 16260001 onwards
R.H.D. Export
Welding Outfit R 8680001 onwards R 06300001 onwards 16300001 onwards
Home
Welding Outfit L 8680001 onwards L 06300001 onwards 16330001 onwards
LH.D. Export
Welding Outfit R 8680001 onwards R 06300001 onwards 16360001 onwards
R.H.D" Export
C.K.D. L 06100001 onwards 16630001 onwards
L.H"D" Export
C"K.D. R 06100001 onwards 16660001 onwards
R.H.D. Export The prefix "R" is omitted from 1950 Home models from VEHICLES numbered 06110348, 06200265 and 06300001 onwards
INDEX
Description
A
Accelerator lever and rods
B
Body cappings and sockets
Brake master cylinder and brake lever Brakes, foot
C Carburettor
Chassis frame, road sprmgs and shock
absorbers
Clutch pedal and linkage Clutch withdrawal mechanism Crankshaft and cylinder head Cylinder block
D
Dash, windscreen and bonnet Distributor and starter Dynamo and fixings
E
Exhaust system
F
Flywheel and clutch-Borg and Beck type
Flywheel and dutch·-Rover type Four-wheel drive selectors and transfer
gear lever
Freewheel
Freewheel selectors and transfer gear lever Front axle and propeller shaft
Front cover, side cover and sump
Fuel system
G
Gearbox, main casing Gearbox, selectors and levers Gearbox, shafts and gears Gearbox, transfer casing General electrical equipment
TO
SECTIONS
Page
128-129
154-157 104-107 98-103
28- 31
116-125 126-127 62- 63 8- 13 6-7
172-177 36- 37 38- 39
130-131
42- 43 40- 41
70-73 58- 59 66- 69 80- 85 20- 21
134-139
44- 47 56- 57 52- 55 49- 51
148-153
Description
H
Handbrake lever, LHD.
Handbrake lever, RH D Handbrake, transmission Head, side and tail lamps
I
Instruments
M
Main gear lever Manifolds
N
Numerical index
o
Oil fiiter, pipes and oil filler
Oil pump
R
Radiator and fittings
Rear axle and propeller shaft
s
Seat base, seats, front floor and front wings Steering column
Steering relay and linkage
T
I ailboard, door and sidescreen Tools
T racta joints and front hubs
Transfer shaft housing, four~wheel drive T rimming raw materials
v
Valve gear
W
Water pump and thermostat
SEClION I 194&-51
Page
110-113 108-109 114-115 144-147
140-143
64- 65 32- 35
180-187
22- 23 18- 19
132-133 74- 79
158-165 90- 93 94- 97
166-171 178 86- 89 60- 61 179
14- 17
24- 2'7
SECTION I 1948-51
INDEX
A Description Page C Description Page
Air cleaner 139 Cable, petrol tank 149
Accelerator pedal 129 Cable, speedometer 141
Accelerator pedal housing 129 Camshaft 15
Accelerator shaft 129 Camshaft bearing 15
Adjuster timing chain 15 Camshaft chain 15
Ammeter 141 Camshaft chain adjuster 15
Anchor plate, brake, foot 99 Carburettor 29
Anchor plate, brake, hand 115 Carburettor levers 33
Axle, front 81 Casing" transfer box 49
Axle. rear 75 Centre cover panel 159
Axle, stub 89 Chain, tailboard 157
Change speed lever, main 65
Change speed lever, transfer 67
Chassis frame 117
B Cleaner. air 139
Back rest. seat 163 Clutch, Borg and Beck type 43
Balance weight, road wheel 125 Clutch, Rover type 41
Battery 149 Clutch pedal 127
Battery casing 123 Clutch shaft 127
Bearing, camshaft 15 Clutch withdrawal 63
Bearing, connecting rod 9 Coil, ignition 149
Bearing gearbox 53 Connecting rod 9
Bearing, main 9 Connecting rod bearing 9
Bearing, transfer box 55 Control box, voltage 149
Belt, fan 27 Control. mixture 143
Bell housing 45 Cover, front 21
Board, Roar 155 Cover, gearbox 161
Board tail 167 Cover plate, water 7
Body 155 Cover plate, wing valance 165
Body mounting 157 Cover, rocker side 21
Body sides 155 Cover, rocker top 13
Bonnet 175 Crankcase sump 21
Bonnet fastener 177 Crankshaft 9
Brake cylinder master 105 Cushion seat 163
Brake cylinder. wheel 99 Cylinder block 7
Brake drum, foot 101 Cylinder, brake master 105
Brake drum hand 115 Cylinder, brake wheel 99
Brake hand L H D III Cylinder head 11
Brake hand, R H D 109
Brake lever, hand 109
Brake pedal 107
Brake pipes 103
Brake shoe, foot 99
Brake shoe, hand us D
Brake supply tank 105 Damper. vibration 9
Brakes, foot 99 Dash 173
Brake, transmission lIS Differential, front 81
Breather pipe engine 21 Differential, rear 75
Bumper, front 117 Dipstick gearbox 45
Dipstick, sump 21
Distributor 37
Distributor housing 19
C Door hinge 169
Cable clips 153 Door lock 169
Cable harness, dash 149 Doors and fittings 167
Cable harness, frame 149 Drag link 95
Cable harness, headlernr, 151 Drawbar, rear 117
Cable harness, main 149 Driving shaft oil pump 19
2 D
Description
Page 91 101 115 39
Drop arm
Drum, foot brake Drum, hand brake Dynamo
E
Engine
Engine, breather pipe Engine support, front Engine support, rear Exhaust manifold Exhaust pipe, front Exhaust silencer Exhaust valve
F Fan
Fan belt
Fastener bonnet Fastener, windscreen Filler cap petrol
Filter, oil, external
Filter. oil. internal Floorboard
Flywheel
Flywheel housing Follower, inlet valve Four-wheel drive selector Frame harness Freewheel.
Freewheel housing
F reewheel Iever Freewheel selector
F rant bumper
Front cover
Front exhaust pipe
F rant shock absorber Front wing
Fuse box
G
Gallery pipe, oil
Gearbox
Gearbox bearings
Gearbox cover
Gears, main gearbox
Gears. transfer box
Glass, windscreen
Grille, radiator
Grommet, bell housing Grommet, rubber. electrical Gudgeon pin
SEC T JON I 1948-51
H
Description
Page 109 121 149 149 149 141 145 175 169 159 155 149 91
129 63 19 59 49 87 25 61 89
7 21
7 51 35 131 131
15
Hand brake lever Handle. lifting Harness, dash Harness, frame Harness main Harness, panel Headlamp
Hinge, bonnet Hinge door Hinge, locker lids Hood socket Horn
Horn button and dipper switch Housing, accelerator pedal Housing, clutch withdrawal Housing, distributor
Housing, freewheel
Housing rear mainshaft bearing Housing, swivel pin
Housing, thermostat
Housing, transfer shaft
Hub front
27 27 177 175 135 23 21 155 41 41 17 71
149 59 59 67 67 117 21 131 121 163 149
I
Inlet manifold Inlet valve Inner tube Instruments
33 15 125 141
L
Lamp head
Lamp, number plate Lamp, rear
Lamp side
Lamp stop
L.ayshaft
Level unit, petrol tank Lever carburettor.
Lever .. change speed, main Lever, change speed transfer Lever, clutch
Lever, freewheel
Lever, hand brake
Lever, steering
Lever, steering relay
Lifting handle
Light warning. instrument panel Link, drag
Lock, door
Longitudinal tube, steering
145 147
147 145 147 53
135 33 65 67 127 67 109 87
95 121 141 95
169 97
7 45 53 161 53 55 173 133 45 153
11
M
Main bearing
Mainshaft bearing housing, rear Mainshaft gearbox
Manifold. exhaust
9 49 53 35
3
SECTION I 1948-51
M DCM!ription Page R Description Page
Manifold, inlet 33 Ring, piston 11
Master cylinder, brake 105 Road spring, front 117
Mounting, body 157 Road spring, rear 119
Mixture control 143 Road wheel 125
Rocker cover, side 21
Rocker cover, top 13
N Rod, hand brake 115
Number plate lamp 147 Rod, track 95
Numerical index 180 Rubber grommet, electrical 153
0
Oil filter, external 23
Oil filter, internal 21 S
Oil gallery pipe 7 Seat 163
Oil pressure switch 23 Seat cushion 163
Oil pump 19 Sediment bowl, petrol 135
Oil pump driving shaft 19 Selector, four-wheel drive 71
Output shaft four-wheel drive 61 Selector, freewheel 67
Output shaft" freewheel 59 Selector shaft, gear 57
Shackle pin 119
Shaft, brake lever 105
p Shaft, dutch lever 127
Paint 179 Shaft, front axle 87
Panel harness 141 Shaft, gearbox selector 57
Pedal, accelerator 129 Shaft output, four-wheel drive 61
Pedal brake 107 Shaft, output, freewheel 59
Pedal, dutch 127 Shaft, propeller, front 85
Petrol pipe 137 Shaft, propeller, rear 79
Petrol pump 135 Shaft" rear axle 79
Petrol sediment bowl 135 Shock absorber, front 121
Petrol tank 135 Shock absorber, rear 121
Petrol tank level unit 135 Shoe, foot brake 99
Pin, gudgeon II Shoe, hand brake 115
Pin, shackle 119 Side lamp 145
Pin, swivel 87 Side screen 171
Pipe, brake 103 Silencer, exhaust 131
Pipe, engine breather 21 Sleeve, dutch withdrawal 63
Pipe, oil gallery 7 Sparking plug 37
Piston II Speedometer 141
Piston ril18 11 Speedometer cable 141
Plate, toe 159 Spring, road, front 117
Plug, sparking 37 Spring, road, rear 119
Propeller shaft, front 85 Starter motor 37
Propeller shaft, rear 79 Steering column 91
Pump, oil 19 Steering, drag link 95
Pump, petrol 135 Steering, longitudinal tube 97
Pump, water 25 Steering relay lever 95
Push rod; inlet 17 Steering, track rod 95
Steering wheel 91
Stop lamp 147
Stub axle 89
R Sump crankcase 21
Radiator 133 Sump filter 21
Rear axle 75 Supply tank, brake 105
Rear axle casing 75 Support bracket, steering column 93
Rear axle shaft 79 Support, engine front 7
Rear drawbar 117 Support, engine rear 51
Relay lever, steering 95 Switch. lamps 141
Release valve oil 19 Switch, oil pressure 23
4 SEC 1 ION I . 1948-51
S Description Page T Description Page
Switch. panel lights 141 r ransmission brake 115
Switch. starter 141 Trimming materials 179
Switch, stop lamp 107 T yre, road wheel 125
Swivel pin 87
Swivel pin housing 87
Synchronising clutch 53 V
Valve guide exhaust 7
Valve guide, inlet II
T Vibration damper 9
Tailboard 167 Voltage control box 149
r ailboard chain 157
laillamp 147
lank, brake supply 105 W
Tank, petrol 135 Water pump 25
Tappet push rod 17 Wheel cylinder, brake 99
Thermostat 25 Wheel, road 125
Thermostat housing 25 Wheel. steering 91
Timing chain 15 Windscreen 173
Toe plate 159 Windscreen fastener 175
Tools 178 Windscreen wiper 149
T rack rod 95 Wing, front 163
Transfer box casing 49 Wing valance cover plate 165
Transfer shaft housing 61 Withdrawal, clutch 63 5
SEC1l0N I 1948-51
CYUNDER BLOCK
@<i)
\ '--23 24
SEC! ION I 1~51
PLATE 1 2 3 4 DESCRIPTION
REF.
CYLINDER BLOCK
Qty. Part No. REMARKS
ENGINE AND CLUTCH ASSEMBLY ENGINE AND CLUTCH ASSEMBLY CYLINDER BLOCK ASSEMBLY
Cylinder block, crankshaft, pistons, camshaft, valves and rockers
2 3 4 5 6 '7
I
Insert for exhaust valve seat 4
Valve guide, exhaust 4
Core plug 1 t" dia 4
Core plug I" dia 2
Core plug r dia 1
Stud, short } 1'3
Stud For oil sump 3
Stud, long 2
Stud, short, for bottom rocker cover 2
Stud, long, for cover and oil filler 1
Stud, long } 3
Stud, medium F or exhaust manifold 1
Stud, short 1
Stud, front and centre f 4
Stud, front and centre For main bearing 4
Stud, rear 2
Stud, rear 2
Dowel, locating main bearing and bearing cap 12 Dowel. locating rear main bearing cap 1 Special self-locking nut fixing main bearing cap 6 Castle nut fixing main bearing 6 Locking wire for nuts
Dowel, locating flywheel housing 2
Oil gallery pipe 2
Plug for gallery pipe, front I
Plug for gallery pipe, rear 1
Joint washer for rear plug I
Set bolt (±" x i" long) }Fixing gallery 2
Locker pipe to block 2
Water cover plate, side 2
Joint washer for water cover plate 2
Set bolt (Ft x %" long) fixing water cover plate 16
Cup plug 3
Water pipe in cylinder block I
Cork packing for rear main bearing cap 4
Oil return pipe in rear bearing cap I
Stud for cylinder head 2
Drain tap for cylinder block 1
Joint washer for drain tap I
Engine front support bracket complete L H 1
Engine front support bracket complete RH 1
Spring washer J 4
Plain washer Fix.ing brackets to 4
Locker cylinder block 2
Set bolt W x 1,\" long) 4
218517 *Engines numbered 86000 I to 06100200 235365 *Engines numbered 06100201 onwards 230845
262662 09065 265444 52615 09191 210492
2890 10 off from engines numbered 865550 onwards 57126 Engines numbered 865550 onwards
52177
9499
6809
0920'7
57126 01291
214967 Engines numbered 86000' I to 867431 0'7925 Engines numbered 867432 onwards 214968 Engines numbered 8600'0' 1 to 867431 0'9029 Engines numbered 867432 onwards
07877 II off from engines numbered 862381 onwards 230300 Engines numbered 862381 onwards
214867 Engines numbered 86000'1 to 867431
2104} .
81312 Engmes numbered 867432 onwards
52124
090.34
03129
216933 380'3 215053
2995
2103991 J Check
210404 ~Alternative to the line below carefully
215053 J before
236988 Alternative to the above ordering
09101
269854
09178
212332
243237
2347
07095 07096
3078}
3934 Alternative type, ch~ck carefully before ordering
235720
215488
8 9
10 11
12
13
16 17 18 19
As required
20 21 22 23 24 25 26 27 28 29 30 31 33 34 35 36 37 38 39 40
41
* ENGINE AND CL UTCH ASSEMBLY does not include carburettor and fittings.
7
SECTION I 1948-51
CRANKSHAFT AND
CYUNDER HEAD
-33
-34-
~-35
--32
9?
36 37
8
SECTION I 1948-, I
p~ I 2 3 4 DESCRIPTION Qty.
CRANKSHAFT AND CYUNDER HEAD
REMARKS
Part No.
1 CRANKSHAFT ASSEMBLY, STD, 1
CRANKSHAFT ASSEMBLY, ,015" US, 1
CRANKSHAFT ASSEMBLY, ,030" US I
CRANKSHAFT ASSEMBLY, ,,040" US 1
2 Dowel for flywheel 1
3 Main bearing, front, Std. 1
Main bearing, front, OW US, 1
Main bearing, front, ,030" U. S, 1
Main bearing, front, ,040" Us. 1
4 Main bearing, centre, Std I
Main bearing, centre, 015" US, 1
Main bearing, centre, ,030" US, I
Main bearing, centre, ,,040" US, 1
5 Main bearing, rear, Std. 1
Main bearing, rear, ,,015" US, 1
Main bearing, rear, 030" US, 1
Main bearing, rear, ,,040" US" 1
6 Chainwheel on crankshaft l
'7 Key locating chainwheel 1
8 Oil thrower on crankshaft I
VIBRATION DAMPER ASSEMBLY 1
9 DAMPER FLYWHEEL AND BUSH
ASSEMBLY 1
JO Bush for flywheel 1
11 Driving flange I
12 Rubber disc for damper 2
13 Shim As required
14 Retaining plate.
15 Set screw (t" x ij" long) fixing plate to flywheel 6
16 Starting dog 1
17 Lock washer for starting dog, 1
18 CRANKSHAFT OIL RETAINER CAP
ASSEMBLY 1
19 Dowel 1 2
20 Bolt (!" x It" long) Fixing halves 2
21 Locker together 2
22 Nut en j 2
23 Joint washer } Fixing 1
24 Locker oil retainer cap 6
25 Set bolt (l" x H" lpng) to cylinder block 6
26 CONNECTING ROD ASSEMBLY 4
27 Gudgeon pin bush 4
28 Special bolt 8
29 Castle nut (I") 8
30 Split pin, fixing connecting rod cap 8
31 Connecting rod bearing halves, Std. 8
Connecting rod bearing halves, ,,015" US, 8
Connecting rod bearing halves, ,Ci30" US, 8
Connecting rod bearing halves, ,040" US, 8
212382 217930 217931 217932
6395 217931 217943 217949 217955 217938 217944 217950 217956 217939 217945 217951 2179~7
59054 52015 59053
215935
215936 03188 09017 03017 03020 03018 03093
215887 03092
212383 09209 250517 2500 2823 09089
2500 237142 212366 217846
07884 2102 2392 2372'72 237926 237928 237929
These part numbers cover bearing halves supplied in pairs, i.e. top and bottom
Bearing halves are not supplied separately,
9
SECTION I 1948-51
CRANKSHAFT AND
CYUNDER HEAD
.ra 21 /
~22
~
25
SECTION 1 1948-51
CRANKSHAFT AND CYUNDER HEAD
PLATE 123 4 DESCRIPTION Qty. Part No. REMARKS
REF.
32 PISTON ASSEMBLY, Std 4 234832
PISTON ASSEMBLY, .010" 0.5. 4 235013
PISTON ASSEMBLY, .. 020" OS. 4 235014
PIS rON ASSEMBLY, .030" 0..5 4 235015
PISTON ASSEMBLY, 04011 OS 4 235016
33 Piston ring, compression, Std. 8 2122U7
Piston ring, compression, 01011 0..5 8 217910
Piston ring, compression, .. 020" O.S 8 217911
Piston ring compression, 030" OiS, 8 217912
Piston ring, compression, .040" 0. S 8 217913
34 Stepped scraper ring, Std. 4 234329
Stepped scraper ring, .. 010" 0 S 4 235034
Stepped scraper ring, 020" 0..5. 4 235035
Stepped scraper ring, .. 030" 0 S. 4 235036
Stepped scraper ring, .040" 0 S. 4 235037
35 Maxilite scraper ring, Std. 4 234328
Maxilite scraper ring, . 010" 0.5 4 235043
Maxilite scraper ring, .020" 0. S. 4 235044
Maxilite scraper ring, 030' 0 S. 4 23504~
Maxilite scraper ring, .040" 0 S 4 235046
36 Gudgeon pin, Std. 4 09148
Gudgeon pin, .. 001 n 0. S. 4 217926
Gudgeon pin, .003' 0. S. 4 217927
37 Circlip for gudgeon pin 8 03170
38 CYL INDER HEAD ASSEMBLY 1 233430
39 Valve guide, inlet 4 266924
4( Rubber ring for inlet valve guide 4 233419 Engines numbered 06106720 onwards
4 Dowel, locating rocker brackets 6 59059
42 Stud, short } For rocker 3 9499
43 Stud, long brackets 1 3604
Stud for top rocker cover 2 212277 Engines numbered 860001 to 867640
44 Stud for top rocker cover 3 6318 Engines numbered 867641 onwards 11
SECT ION I 1948-51
CRANKSHAFT AND
CYUNDER HEAD
~o
SECT ION t 1948-·51
PLATE REF.
123 4
DESCRIPTION
CRANKSHAFT AND CYUNDER HEAD
REMARKS
45 46
Stud }
Stud for centre branch F or inlet manifold
Stud for breather steady
Rear end cover for cylinder head Joint washer for rear end cover
Spring washer l Fixing rear end cover Set bolt (-fu" x H" long) f to cylinder head Thermostat switch for choke warning light
Set bolt (2 B.A. x H" long) }Fixing
Set bolt (2 B A x til long) switch
Cylinder head gasket
Spring washer }
Special nut Fixing
Special set bolt, short cylinder head to
Special set bolt, medium cylinder block Special set bolt, long
ROCKER COVER, TOP, ASSEMBLY
Tappet clearance plate Drive screw fixing plate
Joint washer for top rocker cover Fibre washer }Fixing top
Special nut rocker cover
Banjo for breather
Joint washer, large
Joint washer, small
Banjo bolt fixing banjo to rocker cover Breather adaptor complete
Qty.
Part No.
47 48 49 50 51 52
53 54 55 56 57 58 59 60 61 62 63 64
65
5 4 1 I 1 4 4 1 2
212098 243531 57126 213810 213811
3075
237161
213574 237119}Altemative type,
3610. check before ordering 212322
3077 212702 237345 212334 212333 265331 213245
73350 267781
3055 212278 21388i!
213889 r Engines numbered 86000 1 to 16102347 and 16131 725 2138901
213888j
234613 Engines numbered 16102348 and 16131726 onwards
2
1 2 2 4 4 6 1 1 4 1 3 .3 1 I 1 1 1
13
SECTION I 1948-51
VALVE GEAR
o &=========::e~~
14
SECT ION I 1948-51
VALVE GEAR
PLATE I 2 3 4 DESCRIPTION Qty. Part No. REMARKS
REF.
1 Camshah 1 269125 5il()5~
2 Bearing complete for camshaft, front 1 09091
3 Bearing complete for camshaft, centre and rear 3 2330'72
4 Dowel for camshah bearing 8 0'9208
5 Locking plate } Fixing camshaft bearings 4 0'920'5
6 Special set screw to cylinder block 4 213251
7 Rear end cover for camshah I 219914
8 Joint washer for cover 1 219913
9 Set bolt (!" x 1" long) fixing cover to block 3 2150'54
10 Thrust plate for camshaft 1 0'9092
11 Locker } Fixing thrust plate 3 250'0'
rz Set bolt (!" x !" long) to cylinder block 3 2150'54
13 Chainwheel for camshaft I 09023
14 Key locating camshaft chainwheel 1 230313
15 Retaining w as I", } Fixing 1 0'9093
16 Locker chainwheel to 1 0'9210
17 Set bolt (i" x H-" long) camshaft 1 215762
18 Camshah chain (i" pitch x 78 links) 1 0'9156
19 Pivot pin for chain adjuster arm 1 212365
20' Adjuster arm for timing chain 1 212363
21 Circlip fixing adjuster arm to pivot pin 1 0'9129
22 Pawl for tensioner arm I 213600'
23 Pawl spring 1 213601
24 Pawl pin 1 213602
25 Anchor pin for spring I 2141'31
26 Spindle for timing chain adjuster idler wheel 1 212364
27 Idler wheel for timing chain 1 0'9075
28 Steel washer L Fixing idler wheel 2 0'9126
29 Circlip fto spindle I 0'9128
30' CYLINDER ASSEMBLY FOR TIMING
CHAIN ADJUSTER 1 265331
31 Steel ball (~.") for non-return valve I 3746
32 Spring retaining ball in cylinder I 212339
33 Retainer for steel ball 1 219489
34 Spring } For timing 1 212340
35 Piston chain adjuster 1 219504
36 Pivot pin for chain adjuster piston I 212341
37 Steel washer } Fixing chain adjuster I 210'679
.38 Split pin piston to pivot pin 1 2555
Inlet valve 4 210'515 Engines numbered 860001 to 0'6106719
39 Inlet valve 4 233427 Engines numbered 0'610'6720' onwards
40 Exhaust valve 4 234993
41 Valve spring, inner and outer 8 217936
42 Rubber sealing ring for valve, inlet 4 210517 Engines numbered 860'0'0' 1 to 0'6106'719
Rubber sealing ring for valve, inlet 4 233419 Engines numbered 0'610'6720' onwards
43 Valve spring cup, inlet 4 212136 Engines numbered 8600'0'1 to 0'6106719
Valve spring cup, inlet 4 212137 Engines numbered 0'6106720' onwards
44 Valve spring cup, exhaust 4 212137
; 45 Split cone for valve. pair 8 0'990'6
'I
0 -----------------------------------------------------------
15
SECTION [ 1948-51
VALVE GEAR
-
16
O-N
... .. z
" ..,
C .;, "'" z ,., ::;
"" ~
o
v
PLATE REF.
1 2 3 4 DESCRIPTION Qty.
VALVE GEAR
REMARKS
SECTION 11948-51
Part No.
~
z .. ..,
~ ~ ~ z 1 - , j
a
"
46 4'7 48 49 50 51 52 53 54 55
VAL VE ROCKER ASSEMBLY, INLET LH 2 VALVE ROCKER ASSEMBLY, INLET RH 2
Bush for inlet valve rocker 4
Valve rocker, exhaust LH 2
Valve rocker, exhaust RH 2
Inlet cam followerL. H 2
Inlet cam follower R H 2
r appet push rod, inlet 4
Tappet adjusting screw, inlet 4
TAPPET ADJUSTING SCREW ASSEMBLY,
EXHAUST
Cap for exhaust tappet adjusting screw Circlip fixing cap
Locknut for tappet adjusting screw Valve rocker shah, top
Rocker bracket, oil feed, top Rocker bracket, intermediate, top Rocker bracket, clamping, top Spring for rocker shaft, top
Locating screw }For rocker shah at
Locating plate oil feed bracket
Nut Hir") fixing rocket bracket to cylinder head Valve rocker shah, bottom
Spring for rocker shah, bottom
Thrust washer for rocker shaft, bottom Locating plate }Fixing bottom rocker Locating screw shahs to cylinder block
End plug, rear }F or
Fibre washer for rear plug bottom rocker
End plug, front shaft
56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 n 73 74
214351 214350 214348 23954'7 239546 239545 239544
09122 236151
4 4 4 8 1 1 2 3 4 1 J 4 2 4 4 2 2 I 1 I
212350 212160 212161
2842 231057 212328 212329 212330
09143 09004 09005
2828
239089 09144 09159 09005 09004
3088 3055 12455
17
r
.
.
I· !
SECTION I 1946-51
36 /"
18
~-28 3<i.®_29
OIL PUMP
~-,38 't:j1' .."...- 39
COl._' .. ',j'>,J5 ·• .. H.)H~_S
p(j
46 I 47
SECT ION I 1948-51
PLA'IE REF.
1 2 3 4 DESCRIPTION
OIL PUMP
Qty.
Part No. REMARKS
1 2 3 4 5 6 7 8 9
10 11 12
OIL PUMP ASSEMBLY __
OIL PUMP BODY ASSEMBLY Bush for drive shaft
Oil pump shield
Oil pump gear, driver
OIL PUMP COVER ASSEMBLY Dowel locating body
Spindle for idler wheel Sell-locking nut en fixing spindle
OIL PUMP IDLER GEAR ASSEMBLY Bush for idler gear
Bolt (-&" x 2g" long) }Fixing cover Self-locking nut -&n to body OIL PUMP ASSEMBLY ...
OIL PUMP BODY ASSEMBLY Bush for drive shaft
Oil pump shield
Oil pump gear .. driver
OIL PUMP COVER ASSEMBLY Dowel locating body
Spindle for idler wheel Self-locking nut (i") fixing spindle Stud for oil strainer
OIL PUMP GEAR IDLER ASSEMBLY Bush for idler gear
Bolt (-fs" x 2!" long) }Fixing cover
Self.-Iocking nut (-//) to body
Oil strainer for pump
Distance piece for oil strainer
Cup washer for strainer
Castle nut (t") }Fixing oil strainer
Split pin to pump
DISTRIBUTOR HOUSING ASSEMBLY
Bush for drive shaft Cork washer for housing Oil pump drive shaft Oil pump drive shaft
13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35
36 3'7 38 39 40 41 42 43 44 45 46 47 48 49 50 51
Oil pump drive shaft
Drive shaft for distributor Distributor driving dog Taper pin, fixing dog to shaft Oil pump driving gear
raper pin, fixing gear to shaft Steel ball
Plunger
Spring F or oil pressure release
Adjusting screw valve
Washer
Locknut
Special set screw }Fixing oil pump Locknut to cylinder block
Oil feed bolt, locating distributor housing Locker for bolt
1 1 1 I 1 1 2 I I 1 1 4 4 1 I I 1 1 I 2 1 1 1 I 1 4 4 2 1 I 1 1 1
1 I 1
1
214989 212373 212309
09225 09027
214998 Engines numbered 860001 to 16102271 and 16131648 52710'
09050
50526
212375 09049 215178
50525 234310 234312 212309
09225 09027
234296 52710 09050 50526
234291 Engines numbered 16102272 and 16131649 onwards 212375
09049
250532
50525
266900
52181
52189
251600
2422
214047 09025 52278
09053 Engines numbered 86000 I to 16102271 and 16131648 234288 Engines numbered 16102272 and 16131649 to 16105727 and 16134268
~!~~~~}Engines numbered 16105728 and 16134269 onwards
5~~~}EngineS numbered 860001 to 16105'727 and 16134268 212308
3005 01035 09038 07488 09037
230508 12028 09039 2069 09052 2504
19
SECTION 1 1948-51
FRONT COVER, SIDE COVER AND SUMP
~-=
@~
20
SECTION I 1948-51
FRONT COVER, SIDE COVER AND SUMP
pLATE REF,
1 2 3 4 DESCRIPTION
Qty.
REMARKS
1 2 3
FRONT COVER ASSEMBLY Dowel, locating front cover Oil-seal for front cover
Mud excluder
Hammer drive screw fixing excluder Joint washer for front cover "
Spring washer }FiXing front
Set bolt (?6 II X 1 ~l: II long) cover and water
Set bolt (N' x 2fs" long) pipe to cylinder
Distance piece block
Rocker cover. side
Joint washer for rocker cover Special nut fixing side rocker cover Sealing washer for nut
Crankcase sump
Crankcase sump
Drain plug for crankcase sump Washer for drain plug
Joint washer for crankcase sump
Rubber seal } For rear
Packing strip end of
Distance piece crankcase sump
Set bolt (-ik" Whit x W' lOng)} Fixing sump
Spring washer to cylinder
Nut h\") block
Cover plate for sump unit hole
Joint washer for cover plate ,
Spring washer l Fixing cover
Set screw (3 BA x -}" long) J plate to sump Oil sump filter complete
Washer for filter
Plug for redundant hole Join washer for plug Breather pipe complete Breather pipe complete
Joint washer }Fixing
Spring washer breather pipe to
Set bolt h\" x i~" long) cylinder block Steady bracket for breather pipe
Distance washer for bracket '
Clip for breather pipe steady bracket Bolt (2 BA x til long) }
Spring washer Fixing clip to bracket
Nut (2 B A)
Oil level dipstick Oil level dipstick Oil level dipstick Washer for dipstick
Bracket for dipstick locking spring Locking spring for dipstick Stiffening plate for locking spring Bolt (2 BA x {6 II long) }
Plain washer Fixing spring
Spring washer to bracket
Nut (2 B.A.)
Part No.
1 2 1 1 8 1
11 10 1 1 1 1 2 2 1 1 1 1 1
1
1 3 2
17 15 1 1 6 6 1 1 1 1 1 1 1 2 2 1 I 1 1
1 1 1
1 1 1 1 1 1 2 2 2 2
236018 6395 213744 236011 3936 09102 3075 250530 250531
59155 216680 267779 216627 242988
231481 Engines numbered 860001 to 161022'71 and 1613 1648 240789 Engines numbered J 6 102272 and 16131649 onwards
3088 230507
09067
231480}
231479 Engines numbered 865550 onwards
231478
215761
3075 2828 218498 56398
3101 Engines numbered 860001 to 16102271 and 16131648 3100
09071
230510
2147 215802
218832 Engines numbered 860001 to 06100279 232454 Engines numbered 06100280 onwards 214058
3075 237159 218835 2220 21891.3 234603 3073
2247
214766 Engines numbered 860001 to 865713
231845 Engines numbered 865714 to 161 02271 and 16131648 233460 Engines numbered 16102272 and 16131649 onwards 231848'
231844
231842
231854 Engines numbered 865714 onwards 234603
2678 30'73 2247J
4 5 6 7 8 9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
32 33 34 35 36 37 38 39 40 41 42
43 44 45 46 47 48 49 50 51
21
SECTION I 1948-51
OIL FILTER, PIPES AND OIL FIIJ4ER
..--30
-13
22
29 1rI
2~ ~~
'I!:!) \ 25
26
-23
29
@/ 29
t' d 28 ~ /
~@~27
/ / /
29
35
SECT ION I 1948-51
PLATE REf.
I 2 3 4 DESCRIPTION Qty,
OIL FILTER, PIPES AND OIL FILLER
Part No. REMARKS
2 3 4 5 6 7 8 9
10 11 12 13 15 14 16 17 18 19 20 21 22 23 24
.25-- 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
Oil filter complete . " 1
Inlet union }Oil filter 1
Outlet union end 1
Union for inlet pipe 1
Joint washer for inlet union 1
Union for outlet pipe I
Joint washer for outlet union 1
Inlet pipe complete for oil filter 1
~;f~: ~i~;~:i:' oil @W l
OOw J 1
Outlet pipe complete for oil filter I
Outlet pipe complete for oil filter I
N~ipple JFor :
Nut outlet pipe I
OOw I
Bracket} For 1
Strap oil filter I
Set bolt (!" x i" long) } 4
Spring washer Fixing oil filter 4
Nut (t") 1
Oil pipe complete to cylinder head I
Banjo "for pipe 2
Banjo bolt, oil pipe to cylinder head 1
Meter plug for banjo union bolt I
Banjo bolt. oil pipe to cylinder block and switch 1
Adaptor for oil pressure switch I
Joint washer for banjo centre and adaptor 5
Oil pipe complete to cylinder head I
Banjo bolt. oil pipe to cylinder head I
Meter plug for banjo bolt 1
Banjo bolt, oil pipe to cylinder block 1
Joint washer for banjo bolts 4
Oil pressure switch complete 1
Oil filler pipe _ " 1
OIL FILLER CAP AND CHAIN ASSEMBLY I
Retaining chain for oil filler cap 1
Spring ring fixing chain to filler pipe 1
Joint washer for oil filler cap 1
Special nut }FiXing 1
Sealing washer, outer oil filler pipe and 1
Sealing washer, inner side rocker cover 1
Bracket for oil filler pipe I
Bolt (t" x r long) }FiXing 1
Spring washer bracket to 1
Nut W) oil filler pipe 1
23
216322 230168 230169
3780 210640
3057 215802
216348 Engines numbered 860001 to 06112000 234091 Engines numbered 06112001 onwards
3'779 3'792 230171 230172
216350 Engines numbered 860001 to 06112000 234089 Engines numbered 0611200 1 onwards
2728 2729 230170 230173 214970 214971 215053
3074 2823 213260
09187 265047
212023 Engines numbered 86000 I to 16100645 and 16130654 218046 218047 210640 2679811 265047
212023JEngines numbered 16100646 and 16130655 onwards 233520
231575
240526
218799
230268
230262
230259
213966
218831
216709
212173
218828
215054
3074 2823
SECTION I 1948-51
WATER PUMP AND THERMOSTAT
24
36
~/~
24 ~3
CJFi -@
OF
18--8
5
I
3 /
COLLINS-JONES
SECIION I 1948-51
WATER PUMP AND THERMOSTAT
PLATE 1 2 3 4 DESCRIPTION Qty. Part No. REMARKS
REF.
WATER PUMP ASSEMBLY I 241884
I Water pump casing complete 1 214'789 Complete pump 241884 supplied in lieu
2 Pump spindle and bearing 1 213695
3 Hub fOf fan 1 213698
Impeller and seal unit 1 268598
4 Carbon ring and seal unit 1 231143
5 Impeller for pump 1 233440 Supply 268598 in lieu
6 Spring washer } Locating 1 3074
7 Set bolt (i" x 'kIt long) bearing casing I 211064
8 Joint washer for water pump I 09118
9' Spring washer J 8 30'74
10 Set bolt (t" x If long) Fixing water pump 6 250517
11 Set bolt (i" x Ii" long) to cylinder block 1 235570
12 Set bolt W x 2t" long) I 237150
13 Inlet pipe for water pump 1 217272
14 Joint washer for inlet pipe 1 213724
15 Spring washer } Fixing pipe to 2 3075
16 Set bolt (fa" Whit. x U" long) water pump 2 215647
17 Rubber joint ring } Connecting water pump I 09)70
18 Copper tube to thermostat housing I 0919'7
THERMOSTAT HOUSING ASSEMBLY 1 263695 Engines numbered 860001 to 06115160
19 THERMOSTAT HOUSING ASSEMBLY 1 263670 Engines numbered 06115161 onwards
20 Stud for outlet pipe :3 212042
21 Stud fOf inlet pipe 2 212104
22 Joint washerfor thermostat housing 1 213811
23 Spring washer J F;x;ng 1 30'75
24 Set bolt (-k" x 2f~" long) thermostat housing 1 215180
Special stud . to 3 232955 Engines numbered 860001 to 06111605
Bolt (-k" x Ht" long) cylinder head 3 215191 Engines numbered 06111606 onwards
26 Thermostat 1 ·233170
27 Fibre washer fOf thermostat 2 01645
28 Water outlet pipe, thermostat to radiator 1 263607
29 Spring washer } Fixing outlet pipe 3 3074
30 Nut (r) to thermostat 3 2823
Plug, srnal] J I 3~J
Fibre washer, small Blanking thermostat 1 .30)5 Fngines numbered 86000 I to 06115160
Plug; large housing 1 10'713
Fibre washer. large 1 213961
31 Water inlet elbow to thermostat I 263630
32 Joint washer for inlet elbow 1 210419
33 Spring washer } Fixing elbow to 2 3074
34 Nut Cf) thermostat housing 2 2823
35 Water outlet pipe from manifold I 272789
36 Joint washer for outlet pipe 1 210419
37 Spring washer} Fixing water outlet pipe 2 3074
38 Nut (n to manifold 2 2823
39 Rubber hose } Connecting water pipe 1 212345
40 Clip for hose to inlet elbow 2 50320
Fan pulley and governor drive 1 218563 Engines numbered 860001 to 06112000 25
SECTION 1 1948-51
WATER PUMP AND THERMOSTAT
z~ 18-~
@-17
5
I
~OL"'INS".JONES
26
5
I
·15 :;-1.:3
I
SECT ION I 1946-51
PLATE REf.
I 234
DESCRIPTION
WATER PUMP AND THERMOSTAT
Qty.
Part No. REMARKS
41 42 43 44
Fan pulley
Distance piece for fan pulley
Fan blade .
Spring washer } Fixing
Set bolt ern x I·F long). fan blade and Set bolt (f x 1 it" long) pulley to hub Fan and dynamo belt
1 1 I 4 4 4 1
230492}. .
233802 Engmes numbered 06112001 onwards
218203
3074
235569 Engines numbered 86000 1 to 06112000 250517 Engines numbered 06112001 onwards 218576
45 46
27
SEC1 ION I 194&-51
CARBURETTOR
SECTION I 1948-51
CARBURETTOR
PLATE 123 4 DESCRIPTION Qty. Part No. REMARKS
REF.
CARBUREITOR COMPLETE 231275 Carburettor and fittings are not included in the engine
assembly
1 Carburettor body only 1 261584
2 Throttle chamber only 1 260700
3 Spindle for throttle 1 260702
4 Butterfly for throttle I 260704
5 Special screw fixing butterfly 2 260138
6 Plate, throttle abutment 1 260139
:8 7 Special screw 1 Fo"low running I 260140
8 Spring adjustment I 260141
9 Special screw For throttle 1 260142
10 Locknut stop I 260143
Throttle lever 1 260705*
11 Throttle lever 1 243920t
12 Nut fixing throttle lever I 260159
13 Lockwasher for nut I 261594
14 Special screw } For mixture 1 260146
15 Spring control 1 260141
16 Screwed union } For suction' 1 26070'7
17 Olive pipe 1 260708
18 Joint washer for throttle chamber 1 260754
19 Special screw 1 Fixing chamber to 4 261583
20 Spring washer J carburettor body 4 260148
21 Starter body 1 261580
22 Starter valve complete t 261581
23 Ball } For starter I 260155
24 Spring valve 1 260156
25 Plug retaining starter valve spring I 261508
26 Lever for starter 1 261582
27 Special washer for lever 1 261410
28 Nut fixing starter lever 1 260159
29 Special bolt fixing starter cable 2 265495
Special screw fixing starter body, i" long 4 2601 57} Alternative type, check
30 Special screw fixing starter body, i" long 4 262313. carefully before ordering
Accelerator pump complete 1 260735*
31 Accelerator pump complete I 261562t
Diaphragm for pump 4 243394
32 Joint washer for pump 1 260739
33 Special screw fixing pump 4 260737
34 Choke tube (23) 1 260723
35 Special screw fixing choke tube 1 260163
36 Jet economy (50) I 261420
37 Fibre washer for jet I 260734
38 Non-return valve I 260765
39 Fibre washer for valve 1 260734
40 Jet (50) accelerator pump 1 261421
41 Fibre washer for jet I 260'734
42 Pump injector 1 260732
43 Joint washer for pump injector 1 261570
44 Special screw fixing injector J 260767
Main jet (1025) 1 260741*
45 Main jet (1075) 1 261563t
SEE PAGE 31 FOR SUB.ST ANDARD JETS
* Engines numbered 860001 to 861871, except those fitted with an engine governor. 29
't Engines numbered 861872 onwards, and all those fitted with an engine governor. SECTION I 1 948-51
r
,
CARBURETTOR
SEC110N I 1948-51
CARBURETTOR
PLATE 1 Z 3 4 DESCRIPTION Qty. Part No. REMARKS
REF.
46 Bolt, main jet carrier 1 260180
47 Fibre washer for bolt I 260181
48 Correction jet (160) 1 260262
65 49 Emulsion tube 1 260743
50 Pilot jet (45) I 2601'78
51 Jet air bleed (150) r 260179
~-28 52 Starter jet, petrol (135) 1 260752
1-27 53 Fibre washer for jet 1 260734
6 54 Starter jet, air (5.5) r 260719
55 Float 1 260745
56 Toggle for float I 260753
57 Spindle for toggle I 260747
58 Needle valve complete 1 2W164
59 Fibre washer for valve 1 260165
60 Top cover for carburettor I 260721
61 Joint washer for top cover 1 260749
62 Special screw fixing top cover 3 260751
63 Spring washer for screw 3 260714
64 Banjo union 1 260166
65 Special bolt for union 1 260167
66 Filter gauze for union 1 260168
67 Fibre washer, large }For J 260169
68 Fibre washer, small umon 1 260170
Lever for accelerator pump rod I 260'768*
69 Lever for accelerator pump rod I 261564t
70 Special washer for lever I 261410
71 Nut fixing lever to spindle 1 260159
Control rod for accelerator pump I 262697*
72 Control rod. for accelerator pump 1 262312t
73 Split pin l 2 3359
74 Plain washer 2 260771
75 Spring IF., control rod 1 237774
Spherical washer 1 260773
Nut 1 261411 Main jet (l00) Air bleed jet (2.0)
SUB.ST ANDARD JETS 260213}
260275 3,000 to 6,000 ft.
260261 }
260275 6,000 to 10,000 ft
262687 or}
262659
260261 10,000 to 14,000 ft
260275
260175
Main jet (95)
Air bleed jet (2.0)
Choke tube (24) Choke tube (25) Main jet (95)
Air bleed jet (2 0) Correction jet (170)
Main jet (100)
260213 Tropical conditions
l
tFor use as required
J
* Engines numbered 860001 to 861871, except those fitted with an engine governor. l' Engines numbered 861872 onwards and all those fitted with an engine governor
31
SECT ION I 1948-51
MANIFOLDS
o
t:)
z o -, ,
'" Z
..J ..J o u
32
SEe7ION I 1948-51
MANIFOLDS
PLATE 123 4 DESCRIPTION Qty. Part No. REMARKS
REF.
1 CARBURETTOR COMPLETE 1 231275 For component parts. see Pages 29 and 31
2 Joint washer for carburettor 2 212233
3 Packing for carburettor 1 212232
4 Spring washer } Fixing carburettor 2 3075
5 Nut (-& H) to manifold 2 2828
6 Suction pipe complete. carburettor to distributor I 214231
7 NiPple} For suction pipe. 1 3787
8 Nut distributor end 1 3783
9 Screwed union }For suction pipe. 1 2(fJ707
10 Olive carburettor end 1 2ffJ708
II Clip for suction pipe 1 214228
12 Rubber grommet for clip 1 214229
13 INLET MANIFOLD ASSEMBLY I 218954
14 Stud for carburettor 2 214054
15 Stud for water outlet pipe 2 212104
16 Dowel ring for carburettor. 1 214019
17 Joint washer. manifold to cylinder head 2 09179
18 Joint washer. water branch to cylinder head 1 210447
19 Spring washer } Fixing manifold 6 3075
20 Nut (-ilr H) to cylinder head 6 2828
21 Spring washer Fixing water branch 4 3074
22 Nut (!") to cylinder head 4 2823
23 Plug for manifold I 3289
24 Spindle for carburettor bell crank and levers .. 1 219499
25 CARBURETTOR BELL CRANK ASSEMBLY 1 219643
26 Bush }For 1 219500
27 Ball end bell crank 2 1481
28 CARBURE TrOR RELAY LEVER
ASSEMBLY 1 219642
29 Bush }For 1 219500
30 Ball end relay lever 1 1481 [Engines numbered 860001 to 861871. except those
31 HAND THROTTLE LEVER ASSEMBLY 1 219641 fitted with an engine governor
32 Bush for throttle lever J 219500
33 Swivel clamp for wire 1 219582
34 Plain washer } Fixing bell crank and I 2210
35 Split pin levers to spindle I 2392
36 Rod. bell crank to carburettor 1 219502
37 Ball socket } For throttle 2 1659
38 Locknut (2 BA) control rod 2 2247 33
SECT ION I 1948-51
MANIFOLDS
34
III W % o :'
'" %
:; ..I o U
SECTION I 1948--51
MANIFOLDS
REMARKS
~ 1 2 3 4 DESCRIPTION Qty.
39 CARBURETTOR BELL CRANK ASSEMBLY
40 Bush for levers """
41 CARBURET TOR RELAY LEVER
ASSEMBLY
42 43 44 45 46 47
BaH end for lever. ""
HAND THROTTLE LEVER ASSEMBLY
Swivel clamp for wire
Plain washer }Fixing bell crank and
Split pin levers to spindle
ROD ASSEMBLY, BELL CRANK TO CARBURETTOR
I
48 Ball joint complete 2
49 Locknut (1") for ball joint " 2
50 Spring washer }Fixing rod to bell crank 2
51 Nut (if/) and carburettor 2
52 Abutment bracket for hand throttle I
53 Set bolt (ft" Whit x *" IOng)}FiXing abutment 1
54 Plain washer bracket to T
55 Spring washer manifold 1
56 EXHAUST MANIFOLD ASSEMBLY 1
57 Stud for exhaust pipe 4
58 Joint washer for exhaust manifold 2
59 Clamp, centre f For exhaust T
60 Clamp, outer manifold 2
61 Spring washer For exhaust 3
62 Nut (1") manifold clamps 3
63 Spring washer}Fixing ends of 2
64 Nut (-fr") exhaust manifold 2
65 Distance piece at oil filler bracket 1
66 Joint washer for exhaust pipe 1
67 Spring washer}Fixing pipe 4
68 Nut (iir") to manifold 4
Part No. 231289 231290
231291 1481 231292 219582 2210 2392
231267 231261 2823 3074 2823
219507 215647 2550 3075 216548
213472 09184 09162 09161
3076 2827 3075 2828
56375 213358 3075 3771
Engines numbered 861872 onwards, and all those fitted with an engine governor
35
SEC T ION I 1948-51
DISTRIBUTOR AND STARTER
1-20
®-2f
Q-w
©-19
<,g)-I 7
24 25
~~~--
29_~
36
SECTION 1 1948-51
DISTRIBUTOR AND STARTER
PLATE 1 234 DESCRIPTION Qty. Part No. REMARKS
REF.
1 Distributor complete 1 217530
2 Distributor cap complete 1 261240
3 Brush and spring for cap 1 261241
4 Rotor arm 1 261242
5 Contact breaker points, set 1 260073
6 Condenser for distributor . 1 260070
7 Bridge insulation fa contact breaker 1 261244
8 Auto advance springs, set 1 261487
9 Auto advance weight 2 261846
10 Vacuum unit 1 261489
Adjusting screw for distributor I 243584
Spring and washer for adjusting screw 1 243585
11 Cork washer for distributor housing 1 52278
12 Special set bolt l Fixing 1 215758
13 Spring washer f distributor lever 1 .3074
14 Shakeproof washer } Fixing distributor 1 ~~~~;}Engines numbered 860001 to 16101154 and 16130'774
15 Special set bolt in housing I
16 Sparking plug 4 262796
Suppressor for sparking plug 4 240138
17 Washer f~r sparking plug 4 40441
18 Sparking plug cover 4 214262
19 Rubber sealing ring for cover 4 213172
20 Cable nut 4 214278
21 Washer for cable nut 4 214279
HT wire As required 80603
22 Starter motor complete 1 231947
Field coil for starter I 262861
Bracket for starter, commutator end 1 244706
Plate, transmission for starter 1 262926
23 Armature for starter 1 262103
24 Brushes for starter motor, set 1 260055
25 Spring set for brushes 1 261239
26 Bendix drive sleeve assembly 1 260046
Bendix drive for starter 1 260029
Spring for bendix drive 1 262969
27 Star washer } For 1 261505
28 Fibre washer bendix drive I 261506
Internal star washer for starter 1 243272
c 29 Bush, commutator end } F or 1 242958
30 Bush, pinion end starter 1 260092
/ Sundry parts kit 1 244718
9 31 Rubber insulator for cable end 1 2600791
32 Adaptor plate for starter motor I 06230
33 Special screw } Fixing 4 3360 jEng,n" numbernl860001 '" 862234
34 Special set bolt adaptor plate and I 3537
35 Spring washer starter cable 1 3075
36 Housing for starter . I 09084
37 Spring washer} Fixing housing to 3 3076
38 Nut (f') flywheel housing .3 2827
Cable clip for starter lead 1 3551
39 Special bolt locating starter in housing 1 10841
40 Locknut for special bolt 1 2094
37 .....
SECT ION J 1948-51
DYNAMO AND FIXINGS
o tt'J
/
.'" .. _. ...
./
38
SECTION I 1948-51
DYNAMO AND FIXINGS
PLATE 1 2 3 4 DESCRIPTION Qty. Part No. REMARKS
REF.
I Dynamo complete I 235552
2 Armature for dynamo 1 262085
Field coil for dynamo 1 262860
3 Brushes for dynamo, set 1 261483
4 Spring set for brushes r 261238
5 Ball bearing} For 1 242672
6 Bush dynamo 1 262929
8 Pulley for dynamo I 232840 Engines numbered 860001 to 16106948 and 161 35078
Pulley for dynamo 1 236360 Engines numbered 16106949 and 16135079 onwards
9 WoodruJllrey } Fixing 1 240270
10 Lock washer pulley to 1 217781
11 Special nut dynamo 1 240271
12 Support bracket for dynamo 2 210572
13 Spring washer }Fixing support bracket 2 3075
14 Set bolt (J\" x W' long) to cylinder block 2 237159
15 Bolt (fir" x 2*" long), front 1 237333
16 Distance piece, front 1 217780
17 Bolt(firn x W long), rear I 215169 Engines numbered 860001 to 06106531
Bolt (firll x lir long), rear Fixing dynamo to 1 237329 Engines numbered 06106532 onwards
18 Spring washer anchor brackets 1 ~~~~}2 off from engines numbered 06106532 onwards
19 Nut (fir") 1
Self-locking nut (ft") J 1 50525
20 Adjusting link for dynamo 1 217767
21 Special set bolt } Fixing I 233568
22 Plain washer adjusting link 1 3868
23 Spring washer to dynamo 1 3075
24 Set bolt (f.r" x 2*"lono) } Fixing 1 250531
25 Spring washer adjusting link to I 3075
26 Distance piece cylinder block I 210566
Spring clip for dynamo lead I 3619
27 Terminal (yellow) for dynamo I 261 935}
28 r errninal (black) for dynamo I 261842 Early models only 39
SECTION I 1948-51
FLYWHEEL AND CLUTCH, ROVER TYPE
40
SECTION I 1948-51
FLYWHEEL AND CLUTCH, ROVER TYPE
PLATE 1 2 3 4 DESCRIPTION Qty. Part No. REMARKS
REF.
1 FLYWHEEL HOUSING ASSEMBLY 1 212369
2 Stud, Ion. (t} } Fixing 2 557'78
3 Stud. short (i") flywheel housing to 10 3650
4 Stud (fs") bell housing 1 3200
5 Stud (iH) nlting starter housing 3 52171
6 Stud (i-H) fixing inspection cover 2 3651
7 Inspection cover plate J 56140
8 Joint washer for cover plate 1 50216
9 Spring washer } Fixing 2 3074
10 Nut (!") cover plate 2 2823
11 Special bolt } 6 250542
12 Special set bolt 2 215272
13 Spring washer Fixing flywheel housing 8 3076
14 Plain washer to cylinder block 6 2219
15 Nut (i") 6 282'7
16 Indicator pin for engine timing 1 09085
17 FLYWHEEL ASSEMBLY I 212381
Ring gear for flywheel I 232404
18 Special fitting bolt, fixing clutch cover plate 8 266466
19 Dowel. locating clutch cover plate 2 56083
20 Bush for primary pinion 1 08566
21 Locker } Fixing flywheel '3 3674
22 Special set bolt to crankshaft 6 210211
CLUTCH ASSEMBLY 1 214790
23 Cover plate for clutch I 02589
24 Pressure plate for clutch 1 02336
25 Operating lever 3 02590
26 Fulcrum pin for lever 3 07865
2'7 Return spring for lever 3 07652
28 Operating link for lever 3 02585 Engines numbered 860001 to 06100200
29 Driving bolt } Connecting 3 219629
30 Curved washer links to clutch 3 02587
31 Split pin pressure plate 3 2395
32 Retaining cup for clutch spring 9 216601
33 Clutch spring (130 lbs.) orange 9 216600
34 Insert for clutch spring 9 05891
35 Oil excluder 1 213408
36 Set bolt fixing excluder 6 3610
37 Clutch plate complete 1 217179
Lining package for clutch plate 1 261609
Rivet for lining 16 261611
38 Self-locking nut (i\-H) fixing clutch cover plate 8 50525 41
SEC T JON I 1948-51
FLYWHEEL AND CLUTCH, BORG AND BECK TYPE
42
r FLYWHEEL AND CLUTCH, BORG AND BECK 'TYPE-51
ij P¥&T~ 1 2 3 4 DESCRIPTION Qty. Part No. REMARKS
! 1 FLYWHEEL HOUSING ASSEMBLY 1 212369
<j 2 Stud. long (i") }FiXing 2 55778
··.· •.• · .•. 1 3 Stud, sh~rt (i") flywheel housing 10 3650
! 4 Stud (is- ) to bell housmg 1 3200
>1 5 Stud (til) fixing starter housing 3 52171
·'_:fi
i 6 Stud (i") fixing inspection cover 2 3651
.1 9 Inspection cover plate 1 56140
i JO Joint washer for cover plate I 50216
I 11 Spring washer L Fixing 2 3074
.:1;
.·1 J 2 Nut (1") J cover plate 2 2823
/1 :~ ~::~;:~ ~~l~olt } ~ ;~~~i~
<! 15 Spring washer Fixing flywheel housing 8 3076
. ::~.~
J 16 Plain washer to cylinder block 6 2219
f 17 Nut (t") 6 2827
.1 18 Indicator pin for engine timing 1 09085
)1 20 FLYWHEEL ASSEMBLY 1 230304
! Ring gear for flywheel 1 232404
I 21 Special fitting bolt. fixing clutch cover plate 6 214840
.r 22 Dowel. locating dutch cover plate 2 231759
.:,:~
i~ 23 Bush for primary pinion 1 08566
'I ~ S~~ ~l~{~~;.:~rel ~ ~~m
;;.1 ;~ ~;~:~~:~~!~rf:;~I~~ch : ~.~::~ ~Engines numbered 06100201
il 28 Release lever for clutch 3 242993 ~:::~e:fu::r~:d I onwards
<~ 29 Strut for release lever '3 231884 -
I 30 Eyebolt for release lever 3 231886
l 31 Pin for release lever 3 231885
"Il-
•••••. ~ 32 Anti-rattle spring for release lever 3 231883
! 33 Clutch spring (cream) 9 231881
j 34 Special eyebolt and nut for release lever adjust ..
:1 ment
j 35 Clutch plate complete
:t Lining package for clutch plate
m 36 Self-locking nut (is- ") fixing cover plate
. \~
.... "11
-::=::~
'3 I 1 6
242996 240404 261921 251321
J
43
SECTION I 1948-51
GEARBOX, MAIN CASING
44
PLATE REF.
I 2 3 4 DESCRIPTION
GEARBOX, MAIN CASING
Part No. REMARKS
SECTION I 1948-51
Qty,
GEARBOX COMPLETE ASSEMBLY GEARBOX COMPLE IE ASSEMBLY
GEARBOX COMPLE TE ASSEMBLY
GEARBOX COMPLE IE ASSEMBLY GEARBOX CASING ASSEMBLY
2
1 I
Stud for top cover 2
Stud for top cover and gear change plate 2
Stud. long } For transfer 2
Stud. short casing 3
Stud for bell housing 1
Dowel locating top cover 2
Dowel locating transfer casing 2
Top cover for gearbox 1
Spring washer}Fixing 4
Nut (1") top cover 4
Inspection cover plate for selectors 1
Set screw (t" Whit x l6" long) fixing cover plate 2
Oil filler cap 1
Joint washer for cap 1
Plug for retaining spring 1
Retaining spring for cap 1
Plain washer }Fixing spring 1
Set bolt (i" Whit x -k" long) to plug 1
Oil level dipstick 1
Drain plug for gearbox 1
Washerfor plug 1
BELL HOUSING ASSEMBLY I
3 I I I 1 2 4 I 1 1 1 1 1 1 1 J 1 1 1 1
1 4
230353 *Gearboxes numbered 860001 to 06106000
234718 *Gearboxes numbered 06106001 to 06106828 R H D. and 0610600 J to 06112986 L HD.
233555 *Gearboxes numbered 06106829 to 16102313 R H D. and 06112987 to 16131687 L H.D.
234749 *Gearboxes numbered 16102314 and 16131688 onwards 219894
3319
3236
55778
3238
264639 0'7289 55636
06417 Not supplied separately 3076
2827
42590'
52246 11931 11932 59720 0'6419
2213 215769 239192 241110 230'509 219895 269413
55636 72628 0'7118
215494 250'573 50528 06846 232606
23260'4
2333801 232647
232898
23293O'J Internal seal, alternative to
2226 4 lines below
71082
2247
3359
2345381
217521 JExternal seal, alternative to
233575 8 lines above. For Service use
70'886
RHD
3 4 5 6 7 8 9
10 II 12 13 14 15 16 17 18 19 20' 21 22 23 24 25 26
Stud for withdrawal race housing Dowel locating gearbox
Drive screw for bell housing hole Joint washer, bell housing to gearbox Bolt W x I li" long) } Fixing
Bolt Ct" x 2" long) gearbox casing
SeIf~locking nut (t") to bell housing Top cover for bell housing
Rubber seal for top cover
Grommet for bell housing hole Grommet for bell housing shaft
Centre for dust cover
Spring for shaft grommet
Special bolt }
Plain washer
Shakeproof washer Fixing spring to
Nut (2 BA) bell housing
Split pin
Grommet complete for bell housing shaft Bush for grommet
Retaining plate for grommet .
Drive screw fixing plate to bell housing
27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42
* The main gearbox, ie. 4F and R, without transfer box, can be supplied as a separate assembly under Part No, 230354 for gearboxes numbered 860001 to 06106000 and Part No. 233556 for gearboxes numbered 06106001 onwards,
45
46
SEC T ION I 1948-51
GEARBOX, MAIN CASING
pLATE REF.
1 2 3 4
DESCRIPTION
GEARBOX, MAIN CASING
SECTION I 1948-51
Qty.
Part No.
REMARKS
Centre for dust cover
Joint washer for centre Grommet for bell housing hole Grommet for bell housing shaft Spring for shaft grommet
Special bolt }
Plain washer
Shakeproof washer Fixing spring to
Nut (2 BA) bell housing
Split pin
Plain washer}
Plain washer Fixing gearbox
Nut (r) to engine
Nut (fs-R)
1 1 1 1 1 1 ! 1 1 1
12 1 12 1
232627 213662 232604 233380 233379 232930
2226
71082 2247 3359 2210 2550 281'7 2828
LH.D
47
SECTION I 194&-51
GEARBOX, TRANSFER CASING
838
0--42 e-41
C;O~LIN5'JONE:S
48
5
~-18
SEC] ION I 1948-51
1 2 3 4 DESCRIPTION
GEARBOX, TRANSFER CASING
REMARKS
Qty.
Part No.
TRANSFER BOX CASING ASSEMBLY TRANSFER BOX CASING ASSEMBLY
2 3 4 5
6 7 8 9
10 11 12
13 14 15
16
17 18
19
20 21 22 23 24 25 26 27 28
Bush for housing Retaining plate, inner Bearing for mains haft Retaining plate, outer Circlip fixing bearing
Joint washer for bearing housing Spring washer }Fixing housing Nut (i") to transfer box Cover plate for PTO selector
Stud for intermediate shaft
Stud for speedometer housing
Stud for mainshaft housing
Stud for top cover plate
Stud,long }For freewheel or Stud, short transfer shaft housing
Stud for engine mounting Stud for bottom cover Dowel locating speedometer and freewheel
housings
Bush, large }For shaft Bush, small guide
HOUSING ASSEMBLY FOR SPEEDO ..
METER PINION
HOUSING ASSEMBLY FOR SPEEDO-
METER PINION 1 236628
Insert for pinion 1 232846
Stud for transmission brake 4 217973
Stud for speedometer drive sleeve 2 212104
Shim 003" } As required 235455
Shim 005" For speedometer Asrequired 217622
Shim .. 010" pinion housing As required 217623
Shim. 015" As required 217620
Spring washer}F ixing housing 6 3076
Nut W) to transfer box .. 6 2827
HOUSING COMPLETE ASSEMBLY. REAR
MAINSHAFT BEARING
HOUSING ASSEMBLY, REAR MAIN· SHAFT BEARING
29 30 31 32 33 34 35 36
Joint washer for cover plate
Spring washer }Fixing cover plate
Nut (k ") to transfer box
Cover plate for transfer gear change Joint washer for cover plate
Set screw fixing plate Spring washer
Set bolt (!" Whit x !" long)
...
}Fixing plate
Gearboxes numbered 860001 to 16102313 and 16131687 Gearboxes numbered 16lO2314 and 16131688 onwards
1 1 1 6 6 4 1 6 8
.10
219479 233446 217778
3650 3650 217978 232497 3200
217976 212104
4 1 1
55636 217448
217447 Gearboxes numbered 860001 to 16102313 and 16131687
232866 Gearboxes numbered 860001 to 16102313 and 16131687
Gearboxes numbered 161 02314 and 16131688 onwards
230696
1 1 1 1 1 1 1 6 6 1
217844 217843 217523 217478 217523 217525 217680
3076 2827 217970
.Not required when rear power take-ofl or centre power take-off is fitted
Not required when rear power take-of] or centre power take-off is fitted
1 4 4 1 1 4 4 4
230140 3075 2828 230021 219995
55779 Gearboxes numbered 860001 to 862380
3074}
215594 ,Gearboxes numbered 862381 onwards
49
.sECT ION I 1948-51
0--42 e-41
GEARBOX, TRANSFER CASING
638
40-~"_39
50
COLLINS··.jONES
SECTION I 194fl-.51
GEARBOX, TRANSFER CASING
PLATE I 2 3 4 DESCRIPTION Qty. Part No. REMARKS
REF.
37 Cover plate, bottom, for transfer box I 218259
38 Joint washer for bottom cover I 218270
39 Spring washer L Fixing 10 3074
40 Nut (f) Jeover 10 2823
41 Plug, top and bottom 2 241110
42 Joint washer for plug 2 230509
43 Oil level plug, large, t" gas 1 32921
44 Adaptor plug for oil level I 234814 r Alternative pattern Check before ordering
45 Oil level plug, small, i" gas 1 3289J
46 Rear mounting foot L H. I 234643
47 Rear mounting foot R H 1 217968
48 Spring washer L Fixing feet to 8 3077
49 Nut (nil) J transfer box 8 2836
50 Joint washer, transfer box to gearbox 1 267795
51 Bolt (i" x I tV long) 1 1 215278
52 Spring washer Fixing transfer box to 3 30'76
53 Nut W) J gearbox 3 2827
Self-locking nut (1") 3 50526
54 Bolt (t." x I !!" long) } F ixing 2 215170
55 Spring washer transfer box to 2 3075
5 56 Nut (-&") gearbox top cover 2 2828
~
r
)-18 51
52
SECT JON I 194B-51
GEARBOX, SHAFTS AND GEARS
SECTION [ 1948-51
GEARBOX, SHAFTS AND GEARS
PLATE 123 4 DESCRIPTION Qty. Part No. REMARKS
REF.
1 Primary pinion and constant gear 1 217874 Gearboxes numbered 860001 to 06106828 R H D, and
06112986 L HD
Primary pinion and constant gear 240485 Gearboxes numbered 06106829 onwards R H D, and
06112987 onwards LH.D.
2 Shield for primary pinion I 01017 Gearboxes numbered 16102393 and 16131730 onwards
3 Ball bearing for primary pinion 1 55714
4 Lockwasher } Fixing bearing I 08250
5 Locknut to pinion 1 213416
6 R,raining plate } Fixing 1 213666
7 Extension stud bearing to 4 214090
8 Self~locking nut (-&") bell housing 4 50525
9 Layshah 1 09917
10 Mainshah 1 265258
11 Peg for 2nd gear thrust washer 1 06405
12 Peg for mainshah distance sleeve 1 09561
TIn"" washer .125' f I 26757]
13 Thrust washer . 128" For 2nd speed gear 1 267573 As required
Thrust washer .130" 1 267574
Thrust washer .135" 1 267575
14 1 st speed layshah gear 1 217388
15 1 st speed mainshah gear 1 217387
16 2nd speed Iayshah and mainshaft gear 1 260133
17 Split ring for 2nd speed layshah gear 1 08153
3rd speed lays haft and mainshah gear 1 260325 Gearboxes numbered 86000 1 to 06 ( 06000
18 3rd speed layshah and mainshah gear 1 238339 Gearboxes numbered 061 0600 1 onwards
19 Distance sleeve for rnainshalt 1 239705
20 ThN" washer .. 125' f 1 001~J
Thrust ""j",J28' Fod,a speed 1 50702 As required
Thrust washer 130" mainshalt gear 1 5U703
Thrust washer 135" 1 231737
21 Spring ring fixing 2nd and 3rd mainshah gears 1 06402
22 Sleeve for layshah I 09920
23 Bearing for layshah, front 1 09962
24 Plain washer } 1 08185
25 Slotted nut Fixing bearing to layshah 1 09932
26 Split pin I 2980
27 BEARING PLATE ASSEMBLY FOR LAY-
SHAFT 1 214792
28 Stud for bearing cap 3 21)417
D is ranee piece J12"} I 241 64''}
29 Distance piece 332" For layshaft 1 241650 As required
Distance piece 352" 1 241651
30 Retaining plate for lays haft front bearing 1 213419
31 Lock washer} Fixing cap and bearing 1 09931
32 Nut (-&") to bell housing 3 2828
33 Bearing for layshah, rear I 55715
34 Synchronising clutch I 239160
35 Detent spring for clutch 3 06395
36 Roller bearing for mainshah 1 06397
37 Ball bearing for mainshah 1 1645
38 Housing for mainshah bearing, rear 1 217811
39 Peg, housing to casing 1 09927
40 Cirdip, bearing to housing 1 09960
41 Circlip, housing to casing 1 09961
53 ----_, .. _---
._t-.
N
<0
N
~.-g
~-~
@)-Pi
FLAT REF.
42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61
SECTION I 1948-51
GEARBOX, SHAFTS AND GEARS
62 63 64 65 66 67 68 69 71 72 73 74 75 76 77
78 79 80 81 84
SEC T ION 1 1948~51
GEARBOX, SHAFTS AND GEARS
PLATE I Z 3 4 DESCRIPTION Qty, Part No. REMARKS
REF.
42 Oil seal for rear of mainshaft I 236305
43 Oil thrower for mainshaft 1 232415
44 Distance piece, rear of mainshaft 1 217474
45 Mainshaft gear for transfer box 1 218244
46 Lock washer } Fixing gear I 217476
47 Special nut to mainshaft [ 21'7477
48 Shaft for reverse gear 1 06424
49 REVERSE WHEEL ASSEMBLY 1 217389
50 Bush for reverse wheel 1 56854
51 Gear, intermediate 1 219468
52 Roller bearing for intermediate gear 2 219466
53 Thrust washer for intermediate gear 2 219469
54 Shim for intermediate gear As required 234835
55 Shaft for intermediate gear 1 267794
56 Retaining plate for shaft I 21'7484
57 Spring washer } Fixing plate I 3076
58 Nut Cr) to casing 1 2827
59 Low gear wheel I 235438
60 High gear wheel 1 218243
61 Output shaft, rear drive 1 217487 Gearboxes numbered 860001 to 16102313 and 16131687
Output shaft, rear drive 1 235985 Gearboxes numbered 16102314 and 16131688 onwards
62 Thrust washer for high gear wheel 1 217488
63 Cirdip fixing washer to shaft 1 217489
64 Bearing for output shaft, front 1 217490
65 Cirdip fixing bearing to case I 217526
66 Bearing for output shaft, rear 1 217512
67 Oil seal for output shaft 1 236417
68 Speedometer worm complete. 1 217491
69 Flange for output shaft, rear dr ive 1 236630
71 Fitting bolt for brake drum 6 217564
72 Retaining flange for brake drum bolts I 217568
73 Fitting bolt for propeller shaft 4 217565
74 Circlip retaining bolts and flange 1 217546
75 Plain washer } 1 3300
76 Slotted nut Fixing flange to output shaft 1 3259
77 Split pin 1 2428
Speedometer pinion 1 05847 Gearboxes numbered 86000 I to 06 [ 06000
78 Speedometer pinion 1 23286J
79 Retaining plate for pinion 1 232565 Gearboxes numbered 06106001 onwards
80 Screw fixing plate to housing 2 2529
81 Sleeve for pinion I 268791
84 Oil seal for pinion 1 211502
Bush for pinion I 214173
Spring washer }Fixing sleeve and 2 3074
Nut (i-") bush to housing 2 2823 Gearboxes numbered 86000 I to 06106000
Bolt (!" x Ii" long) j Fixing 1 235569
Spring washer ~speedometer 1 3074
Nut W) ) cable 1 2823 ----------------------------------------------------------------------------------
55
56
GEARBOX, SELECTORS AND LEVERS
SECT ION I 1948-51
rr~~p:==-. G_E_A.,--R---"-B........,O,.,....,....X_,,...;.,_SE_L_E,.....-C_T_O-.,.R_S_A_N_D_LE_V_E_R_S_s_EC_IIO_N_I _1948-_51
I i
il 3
·f
I 4
":"11
.,
• ...•.•.. • .. : .. 1,]
.. :'.,::;: ~:
~l
I
t
i
.:.~'
-'···i:::~
....... ~
II
5 6 7 8 9 10
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 33 34 35 36
I 2 3 4 DESCRIPTION Qty. Part No. REMARKS
Selector fork, 3rd and 4th speed I 06422
Shaft for fork, 3rd and 4th speed 1 213636
Selector fork, 1 st and 2nd speed 1 06421
SHAFT ASSEMBLY FOR FORK, 1 st and 2nd
SPEED I 213637
Interlocking pin . 1 55697
Peg fixing interlocking pin 1 55775
Selector fork, reverse I 217391
Shaft for fork, reverse 1 219725
Set bolt (fs-" x I" long) fixing forks to shafts :3 237160
Stop for 2nd speed 1 210203
Locker } Fixing stop to I 210204
Set bolt (t" x ~" long) selector shaft I 215053
Interlocking plunger 2 55638
Steel ball for selectors 3 1643
Selector spring, forward 2 03649
Selector spring, reverse 1 56102
Rotaining plate L H. } Fo, 1 05853
Retaining plate R H selector springs, I 05854
Rubber grommet side 2 05852
Spring washer } Fixing retaining 4 3074
Set bolt (t" Whit x r long) plates 4 215758
End cover, top half, for selector shafts . I 210205
End cover, bottom half, for selector shafts 1 210206
Felt seal for selector shafts 2 237637
Cork seal for reverse shaft I 05857
Spring washer } Fixing covers 2 3074
Set bolt (t" Whit x -ls"long) to gearbox 2 215769
Set bolt (2 SA x -fir" long)} In cover for 1 3697
Locknut (2 BA.) 2nd gear stop I 2247
Adjustable stop for reverse selector shaft 1 231033
Locknut (til) for stop 1 2823 57
SECT TON I 1948-51
FREEWHEEL
SEC T JON [ 1948-51
FREEWHEEL
pLATE 123 4 DESCRIPTION Qty. Part No. REMARKS
REF·
I FREEWHEEL HOUSING ASSEMBLY 1 217493
2 Bush for operating shaft I 217521
3 Stud, short, for transfer shaft housing 6 3200
4 Stud, long, for transfer shaft housing 1 232497
5 Dowel locating housing 2 55636
6 Bearing for output shaft I 217328
7 Circlip, bearing to shaft I 21'7329
8 Circlip, bearing to housing 1 217766
9 Freewheel outer member 1 231388
10 Dowel } Fixing 1 05849
II Locker outer member to 2 07675
12 Set bolt (ilr" x tl" long) output shaft 6 215216 Gearboxes numbered 86000 I to 16102313 and 16131687
13 Pilot bearing for inner member 1 55642
14 Freewheel inner member I 217322
15 Cam roller shoe, fixed 3 55706
16 Special set screw fixing shoe 3 3108
17 Cam roller shoe, free 3 55738
18 Spring for free shoe 3 55742
19 Rolh, I"", l 3 58397
20 Roller, medium For freewheel 3 58396
21 Roller. small 3 58395
22 Retaining plate Fixing inner member 1 55729
23 Spring ring f to outer member I 55726
24 Locking dog for freewheel ... I 231387
25 OUTPUT SHAFT ASSEMBLY 1 21'7494
26 Bush for shaft 1 217327
27 Transfer shaft 1 217324
28 Housing for transfer shaft I 217639
29 Oil seal for housing 1 236417 Gearboxes numbered 860001 to 861988
30 Bearing for shaft I 217325
31 Circlip fixing bearing to housing 1 217330
32 Transfer locking dog 1 21]326
33 Distance washer } Locking 1 219881
34 Distance piece transfer dog 1 219882
35 Output shaft I 219928}
36 Housing for putput shaft I 23000 I Gearboxes numbered 861989 to 16102313 and 16131687
37 Oil seal for housing I 236417
38 Bearir.g for shaft I 217325
39 Flange for transfer shaft, front drive 1 06718
40 Dust shield for flange I 232669
41 Plain washer } 1 3300
42 Slotted nut Fixing flange to transfer shaft 1 3259
43 Split pin 1 2428
44 Joint washer for transfer housing 1 217679 Gearboxes numbered 860001 to 16102313 and 16131687
45 Spring washer } Fixing transfer housing to 7 3075
46 Nut (-t\") freewheel housing 7 2828
4'7 Joint washer for freewheel housing 1 217678
48 Spring washer } Fixing freewheel housing 7 3075
49 Nut (-t\") to transfer box 7 2828 50
SECT JON I 1948-51
TRANSFER SHAFT HOUSING, FOUR WHEEL DRIVE
'" "' z
o .,
'" z
j
o ...
60
1 . ~
. ~
i
i
"I
! 1 ', j
I
I j
~
.)
I
!
".! !
I
SECTION I 1948-51
TRANSFER SHAFf HOUSING, FOUR WHEEL DRIVE
PLATE 1 234 DESCRIPTION Qty. Part No. REMARKS
REF.
1 TRANSFER SHAFT HOUSING ASSEMBLY I 242686
2 Stud, long } For 1 233464
3 Stud. short dust cover 2 212103
4 Stud for oil seal retainer .. 6 217978
5 FRONT OUTPUT SHAFT ASSEMBLY 1 243611
6 Bush for shaft 1 234534
7 Bearing for front output shaft 1 217325
8 Oil seal for shaft 1 236417
9 Retainer for oil seal 1 234524
10 Joint washer for retainer I 234525
11 Spring washer L Fixing 6 3075
12 Nut (fe") f retainer 6 2828
13 Locking dog, four wheel drive I 233241 Gearboxes numbered 16102314 and 1613 J 688 onwards
14 Flange for transfer shaft J 06718
15 Dust shield for flange 1 232669
16 PI.in WMM' } F;xing fl.nge 1 3300
17 Slotted nut to transfer I 3259
18 Split pin shaft J 2428
19 Joint washer for transfer housing 1 233448
20 Spring washer } Fixing housing t 30'75
21 Nut (fe") to transfer box '7 2828
22 Dust cover plate for selector shafts 1 233468
23 Di.tmre piece, short } 2 233465
24 Distance piece, long Fixing dust cover J 233466
25 Spring washer .. to housing 3 3074
26 Nut (!") 3 2823 61
If'.-.-~----
SEC1 ION I 1948-51
CLUTCH WITHDRA WAL MECHANISM
62
SEC lION [ 1948-5 1
CLUTCH WITHDRA WAL MECHANISM
pLATE REF.
I 2 3 4 DESCRIPTION Qty.
Part No.
REMARKS
RH D. LGearboxes numbered 860001 to 06106828 r RHO and 06112986 L HD
LHD}
RHO. Gearboxes numbered 06106829 onwards
RHD and 06112987 onwards LH D LHO
RHO.
LHD
CLUTCH WITHDRAWAL RACE HOUSING ASSEMBLY
CLUTCH WITHDRAWAL RACE HOUSING ASSEMBLY ..
CLUTCH WITHDRAWACRACE HOUSING ASSEMBLY
CLUTCH WITHDRAWAL RACE HOUSING
ASSEMBLY .
Bush for cross shaft, large Bush for cross shaft, large Bush for cross shaft, small Dowel locating housing Oil drain ring
213655
216195
2
231071
232745 214793 21'7214 214794 213700 215843
3
1 2 2 1
4 5 6
Gearboxes numbered 860001 to 06106828 R H D. and 06112986 LHD.
216161 LHD
231075 Gearboxes numbered 06106829 onwards R H D. and
06112987 onwards LH D
231298 ~Gearboxes numbered 860001 to 06100200 213410
230077
Clutch cross shaft cap
Bush for withdrawal race sleeve
7
CLUTCH WITHORA W AL SLEEVE ASSEMBLY
Bush for sleeve
Thrust ring for bearing
CLUTCH WITHDRAWAL SLEEVE
ASSEMBLY 1
Bush for sleeve 2
Thrust ring for bearing I
Clutch withdrawal sleeve 1
8
9 10 11
Gearboxes numbered 0610020 I to 06106828 RHO and 06112986 LH 0.
12 13 14
Gearboxes numbered 06106829 onwards R HD. and 06112987 onwards LH D
21341.31
213418 rGearboxes numbered 860001 to 06100200 2134141
2 1 4795J
214797
214796 213659 218008 218028 264807 231943 231942
1664 213660 217216 214787 219988 213661 216160
Outer cup for race }
Spring for cup F or clutch
Retaining washer }For withdrawal sleeve
Circlip spring
Withdrawal race thrust bearing Circlip fixing bearing to sleeve Operating fork for clutch, splined Cross shaft for clutch operation Cross shaft for clutch operation Operating fork for dutch. serrated Cross shaft for clutch operation Cross shaft for clutch operation Woodruff key for cross shaft
Thrust washer }F or cross
Thrust washer, outer shaft
Oil seal for cross shaft
Oil seal for cross shaft
Cover plate for cross shaft
Housing for cross shaft oil seal
Joint washer for cover plate or housing
Spring washer } Fixing cover
Set bolt (t" Whit x lk" long) plate or oil
Set bolt (i" Whit x It" long) seal housing
Joint washer for clutch withdrawal housing Self~locking nut (t") }Fixing withdrawal
Self~locking nut (fr") housing to bell housing
1 1 1 1 1 I 1 1 I 1 I 1 1 1 1 1 1 1 1
15 16 17 18 19 20 21 22
Gearboxes numbered 860001 to 860913
RH 0 }GearbOXes numbered 860001 to 06106828 LH 0 RHD and 06112986 LHD
RH D 1Gearboxes numbered 06106329 onwards
L HD J R H D and 06112987 onwards L HD.
L.HD
23 24
25
LHD RHD LHo. RHO. LHO
26
27
28 29 30
Asrequired 213662
2 3074
2 215593
2 215599
1 213663
3 50524
4 50525
RHD LHD
31 32 33
63
SECTION I 1948-51
MAIN GEAR LEVER
©-30 ~-31
64
_15
-1
~17 mY .
~.
~
~
14
SECTION I 1948-51
MAIN GEAR LEVER
PLATE 1 234 DESCRIPTION Qty. Part No. REMARKS
REf·
MAIN GEAR CHANGE LEVER ASSEMBLY 1 219656 RHO.
1-7 MAIN GEAR CHANGE LEVER ASSEMBLY 1 219657 LHD,
-8 Gear change lever 1 219603 RHO.
Gear change lever 1 219604 LHD.
2 Ball retainer. upper 1 217732
·1 3 Ball retainer, lower I 217736
4 Special bolt } 5 217739
5 Anti-rattle spring Fixing retainers together 5 213461
6 Nut (2 B A) 10 2247
7 Knob for change lever 1 217735
y)7 8 Locknut (t'J for knob I 3905
9 Housing for reverse stop I 219802
10 Plunger for reverse stop 1 219801
;> 11 Dedent ball I 3050
12 Spring for dedent ball 1 211382 Vehicles numbered 86000 1 to 861500
r's 13 Spring for plunger 1 213994
(1 14 Spring retainer 1 219798
15 Packing pia" 036"}lWl retainers As required 217737
Packing plate ,128" to tunnel As required 217738
~ 16 Packing plate, 036" Reverse stop As required 217741
Packing plate ,128" housing to tunnel As required 217742
13 17 Special bolt } Fixing WI retaine rs , reverse 7 217740
18 Spring washer stop housing and spring 7 3073
19 Nut (2 B A.) retainer to gearbox cover 7 2247
20 Stud in bell housing for inspection cover 2 05938
21 Inspection cover for bell housing 1 212719
22 Di,tanre pi= } 2 07635
23 Spring washer Fixing cover to bell housing 2 3074
24 Nut (1-") 2 2823 J
MAIN GEAR CHANGE LEVER ASSEMBLY I 239927 RHO.
MAIN GEAR CHANGE LEVER ASSEMBLY 1 239928 L.HD
25 Gear change lever 1 239925 RHO.
Gear change lever 1 239926 L.HD
26 Housing for lever 1 219'714
27 Locating pin for lever ball 1 237423
28 Spherical seat for gear lever I 219721
29 Retaining spring for lever 1 219723
30 Retaining plate for spring 1 219722
31 Cirdip fixing retaining plate 1 219797
32 Knob for lever 1 217735
33 Locknut (1") for knob I 3237
34 Mounting plate for gear change 1 232608 Vehicles numbered 861501 onwards
35 Set bolt (11" Whit".x-H-" long)} Fixing housing to 4 215648
36 Locker mounting plate 4 2499
37 Spring washer }Fixing mounting 2 3074
38 Set bolt W Whit x Hn long) plate to bell housing 2 215593
39 Reverse stop hinge complete, 1 219717
40 Adjusting screw } For I 76653
4~ Locknut (2 BA) hinge I 2247
42 Bracket for reverse stop spring 1 231115
43 Spring for reverse stop 1 231116
44 Set bolt (2 B A x *. long) } Fixing hinge and 2 215755
45 Plain washer bracket to reverse 2 2260
46 Locker selector shaft I 3421
65 SECTION I 1948-51
FREEWHEEL SELECTORS & TRANSFER GEAR LEVER
I
i
I I [
I
I
! I
I
I
!
66
1
.
.
SECTION I 194&-51
FREEWHEEL SELECTORS & TRANSFER GEAR LEVER
~ I 2 3 4 DESCRIPTION
~Tran5fer gear change lever complete
2 Knob for gear change lever
3 Locknut for knob
4 Bracket for gear change lever 5 Distance piece for bracket
6 Bolt (-is-" x lir long) }FiXing
7 Spring washer bracket to
8 Nut (-iF') bell housing
9 Clevis pin '\'_ Fixing gear lever
10 Split pin .f to bracket
Link for selector shaft
11 Link for selector shaft
12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Z7 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
Shakeproof washer l Fixing I ink to Special nut f selector shaft Shaft for fork }For transfer Selector fork gear change
Set bolt (-& n x I" long) fixing fork to shaft Oil seal for selector shaft
Steel ball }For selector
Selector spring shaft
Plug for spring
Joint washer for plug Operating shaft complete Fork for operating shaft
Set bolt (-fu-" x l " long) fixing fork to shaft Operating rod for freewheel
Oil seal for operating rod
Guide for freewheel engaging spring Spring operating freewheel
Eyebolt for freewheel pivot _ Locknut (i" Whit) for eyebolt
Pivot complete for freewheel control Special screw ")
Spring washer (Fixing pivot to eyebolt
Nut (iir") J
FREEWHEEL LEVER ASSEMBLY
Bush for lever
Operating wire for lever
Ring for operating wire FREEWHEEL LEVER ASSEMBLY
Bush for lever Operating rod for lever
Clevis complete fixing rod to lever Locknut (t") for clevis
Split pin for clevis
Spring for operating rod
Control knob for rod
Locknut (til) for control knob
Qty. Part No. REMARKS
. ......:.-=------_,---_ .. _--_ ..
1 219729\
1 219521
1 3764
1 219709
2 266955 Gearboxes numbered 860001 to 16102313 and 16131687
22 215170]
3075
2 2828
1 216421
1 2392
1 219730 Gearboxes numbered 860001 to 06104000
I 232944 Gearboxes numbered 06104001 to 16102313 and
16131687
1 1 1 1 I 1 1 1 1 1 1 1 I 1 1 1 I 1 I 1 I I I 1 I I
776261
3764
217587 217584 237160 211502
1643
56102 217763 213960 217682
217429 Gearboxes numbered 860001 to 16102313 and 16131687 237160
219781
211502
217446
217445
219775
2464 219857 219777 30'75 282BJ
230087}
2300B6 Gearboxes numbered 860001 to 06104014
219878
219880
232822l
230086
232808
215808
2823JGearboxes numbered 06104015 to 16102313 and
2389 1613168]
232807
232813
2823
67
SECT JON I 1948-51
FREEWHEEL SELECTORS & TRANSFER GEAR LEVER
68
SECTION I 1948-51
FREEWHEEL SELECTORS & TRANSFER GEAR LEVER
pLATE REF-
DESCRIPTION
Qty.
Part No. REMARKS
I 2 3 4
48 49 50 51 52 53 54 55 56 57
Distance piece }Fixing lever
Special screw to housing
Return spring fOf lever Anchor for spring
Bolt (!" Whit. x H H long) }
Spring washer Fixing anchor
Distance piece
Guide for freewheel lever __
Spring washer } Fixing guide
Set bolt (2 BA x r long) to housing
1 1 1 I 1 1 1 1 2 2
2197791 219776
219883 214301
215593 Gearboxes numbered 860001 to 16102313 and 16131687 3074
219779
230242
3073
234603
69
\ \ \
\
1
\
\
\
\ \
\ \
\
\
\
\ \ \
\
\
j..
U) III Z o .,
,
'" z
_J _J o u
SECTION I 194&·51
FOUR WHEEL DRIVE SELECTORS AND TRANSFER GEAR LEVER
Qty.
Part No. REMARKS
PLATE 1 2 3 4 DESCRIPTION
REF.
1 Selector shaft, four wheel drive
2 Selector fork complete, four wheel drive 3 Bush for selector fork
4 Spring for selector fork
5 Block for selector shaft
6 Special screw }FiXing block 7 Castle nut <-fu") to selector
8 Split pin shaft
9 Selector shaft, transfer gear change 10 Selector fork, transfer gear change II Set bolt (N' x I" long) fixing fork
I 2 Distance tube for transfer selector shaft 13 Locating bush for selector shaft spring 14 Spring for gear change selector shaft 15 Connector, gear change to pivot shaft 16 Block for selector shaft
17 Special screw }FiXing block 18 Castle nut (-fu") to selector
19 Split pin shaft .
20 Pivot shaft for selector shafts
21 Coupling, selector shafts to pivot 22 Special screw }FiXing coupling 23 Castle nut (-&") to
24 Split pin pivot shaft
25 Shakeproof washer }Fixing pivot shaft
26 Nut (i") to connector
27 Plunger for transfer selector shaft 28 Spring for plunger
29 Plug }Retaining
30 Joint washer for plug plunger
31 Link for selector shaft
32 Shakeproof washer }F ixing link to 33 Special nut selector shaft
34 LEVER ASSEMBLY, FOUR WHEEL DRIVE
35 Bush for lever
36 Special bolt, lever to housing
37 Locking pin, four wheel drive lever 38 Plai.n ~asher }F~Xing locking
39 Split pm pm to lever
40 Selector rod, four wheel drive '. 41 Clevis complete for rod
42 Split pin for clevis
43 Spring for selector rod 44 Special bush for spring 45 Control knob for rod
46 Locknut (l") for knob and clevis
47 Transfer gear change lever complete 48 Knob for gear change lever
49 Locknut for knob
I I 2 2 I 1 1 I 1 1 1 1 1 I 1 1
1
1
1
1
1
1
1
1
1 I
1
1
1
1
1
1
1
1
1
1
1
1
1
1 I
1
1
1
1 2
1 I
1
233416 233397 217521 233449 233406 233409 2516011
2422 233398 217584 237160 233438 233437 217445 233436 233406 233409 251601
2422 233408 23340'7 234252 251601
2422 Gearboxes numbered 16102314 and 16131688 on wards 73352
2827
235416
56102 233441 213960 232944
77626
3764 233414 230086 233410 232464
2876 2389 233442 215808
2389 233450 234658 232813
2823 219729 219521 3764
·r····.······.'·:······ ... ·'··
.:', "
:::'
!
! i
,.;
:I i
·'·f
SEC] ION I 1948-51
FOUR WHEEL DRIVE SELECTORS AND TRANSFER GEAR LEVER
i
I
I
I
i
I
!
I
I
! [
I i
,
1
!
!
f
I
I
I
1 1
!
t I
i
1
·1
! . !
•..• !
I -,,:1
ri
SECT ION I 1948--51
FOUR WHEEL DRIVE SELECTORS AND TRANSFER GEAR LEVER
P~ 1 2 3 4 DESCRIPTION
50 Bracket for gear change lever 5 I Distance piece for bracket
52 Bolt (-fu" x nr long) }FiXing bracket
53 Spring washer to
54 Nut (it") bell housing
55 Clevis pin }F ixing gear lever
56 Split pin to bracket
Qty.
Part No. REMARKS
I 2 2 2 2 1 1
219709l 219804
215170
3075JGearboxes numbered 16102314 and 161316B8 onwards 2828
216421
2392
------------------------------------------------------------------------
SEC T JON 1 1948-51
74
REAR AXLE AND PROPELLER SHAFT
I
I I !
I I
I
. I
f i
I I
I
SEer ION I 1948-51
I 2 3 4 DESCRIPTION
REAR AXLE AND PROPELLER SHAFT
Part No. REMARKS
1 2 3
REAR AXLE ASSEMBLY 4,88 ratio REAR AXLE ASSEMBLY 4] ratio REAR AXLE ASSEMBLY 4 7 ratio REAR AXLE ASSEMBLY 4 7 ratio
Rear axle casing complete Special bolt, short J Fixing
Special bolt. long differential housing
Plain washer for to
special bolt axle casing
Dowel locating differential housing Breather. complete. for rear axle Drain plug for rear axle casing
Joint washer for drain plug
D IFFEREN TIAL ASSEMBLY 4 88 ratio DIFFERENTIAL ASSEMBLY 47 ratio DIFFERENTIAL ASSEMBLY 47 ratio
Crown wheel and bevel pinion Crown wheel and bevel pinion Crown wheel arid bevel pinion Differential casing
Special fitting bolt }
Set bolt (!" x It" long) Fixing crown
Nut W) wheel to
Set bolt W x It" long) differential casing Locker
Differential wheel
Differential pinion
Spindle for pinion
Plain pin } For
Split pin spindle
Thrust washer ,040!! } For
Thrust washer, 045" differential
Thrust washer ,050!! wheels
Bevel pinion housing complete Bevel pinion housing complete Bevel pinion housing complete
Special set bolt fixing bearing cap Taper roller bearing for differential Serrated nut } For bearing
Lock tab adjustment
Split pin fixing lock tab
Roller hearing for bevel pinion Circlip fixing bearing to housing Housing for pinion ball hearing Ball bearing for bevel pinion
Qty.
1 1
1
1
1 4 6
218160 *Rear axles numberd 860001 to 861319 21'7413 *Rear axles numbered 861320 to 867720 233079 *Rear axles numbered 867721 to 06106000 234027 *Rear axles numbered 06106001 onwards 232470
01565 01564
4 5 6 7
8
9 10 11 12
10 2 1 1 1 1
1
1
1
1
1
1 2 8 2
10 10 2 2 1 1 1 2 2 2 1 1
1 4 2 2 2 2 1 2 1
1
2208 1951 models 55705
42431
235592
230509
214982 Rear axles numbered 860001 to 861319 214803 Rear axles numbered 861320 to 06106000 231345 Rear axles numbered 06106001 onwards 260006 Rear axles numbered 860001 to 861319 260007 Rear axles numbered 861320 to 06106000 233199 Rear axles numbered 06106001 onwards
07663
0'7691}
2.37179 Rear axles numbered 860001 to 06106000
2827
237179 Rear axles numbered 06106001 onwards
2863 06735 40760 11378 11379
2396
07902}
07904 As required
50139
214983 Rear axles numbered 860001 to 861319 214802 Rear axles numbered 861320 to 06106000 219635 Rear axles numbered 06106001 onwards
40742 41045 40756 40758
2766 05369J
05367 Rear axles numbered 860001 to 06106000 03534
41856
* Rear axle assemblies include brakes
SECTION I 1948-51
76
REAR AXLE AND PROPELLER SHAFT
I
i I
I
SECT ION Il94&-51
REAR AXLE AND PROPELLER SHAFT
PLATE REF·
2 3 4 DESCRIPTION
Qty. Part No. REMARKS
1 06748 Rear axles numbered 860001 to 861319
1 06719 Rear axles numbered 861320 to 06106000
1 067171
1 236417
As required 41050 As required 41131
6 41048
3 41 049 ~ Rear axles numbered 86000 I to 06106000
: 2j~~!~j
I 3.300
I 3259
1 2428
1 219544
As required 230438 As required 230439 As required 230440 As required 233678
I 219550 As required 219547 As required 219548 As required 219549 As required 2336'77
I 231242 Rear axles numbered 06106001 onwards
1 231241
1 233473
1 217507
6 215163
3 41049
1 236632
1 232811
I 2264
1 3259
1 2428
I 05366
I 06009
1 07316
10 3076
10 2827
30 31 32 33
Distance tube for bearing Distance tube for bearing Retainer for oil seal
Oil seal for pinion
Brass shim ,OO3"}Adjusting Brass shim ,005" pinion bearing Special set bolt} Fixing oil Locker seal retainer Driving flange for bevel pinion Dust shield for driving flange Plain washer }FiXing
Special nut driving flange to
Split pin bevel pinion
Bearing for bevel pinion, rear
Shim ,003" J
Shim ,,005" For rear bearing
Shim 010" adjustment
Shim ,,020"
Bearing for bevel pinion, front
Shim ,,003" J
Shim 005" For front bearing
Shim ,010" adjustment
Shim ,020"
Washer for pinion bearing Retainer for oil seal
Joint washer for oil seal retainer
Oil seal for pinion ,.
Set bolt (-fir" x it" long) }Fixing oil
Locker seal retainer
Driving flange for bevel pinion
Dust shield for driving flange
Plain washer }FiXing
Special nut driving flange
Split pin bevel pinion
Oil filler plug
Joint washer for plug
Joint washer, differential to axle casing Spring washer} Fixing differential
Nut (i") to axle casing
34 35 36 37 38 39 40 41
42
45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60
77
SECT JON I 194B-51
78
REAR AXLE AND PROPELLER SHAFT
SEC1l0N I 1948-51
1 2 3 4 DESCRIPTION
REAR AXLE AND PROPELLER SHAFT
REMARKS
REAR AXLE SHAFT COMPLETE ASSEMBL Y L.H.
REAR AXLE SHAFT COMPLETE ASSEMBLY RH. ...
REAR AXLE SHAFT COMPLETE ASSEMBLY L.H. . ..
REAR AXLE SHAFT COMPLETE ASSEMBLY R.H.
REAR AXLE SHAFT ASSEMBLY L. H REAR AXLE SHAFT ASSEMBLY RH
I I I 10 2 2 2 2 2 2
Hub retaining to liar ... 2
Bolt (I" x 1M" long) }FiXing 12
Spring washer bearing housing 12
Nut (i") to axle case 12
PROPELLER SHAFT ASSEMBLY, REAR I
PROPELLER SHAFT ASSEMBLY, REAR I
Splined end}For I
Flange propeller shaft 2
Journal complete for propeller shaft 2
Circlip for journal 8
Grease nipple for journal . 2
Grease nipple, 383" dia. thread l For propeller 1
Grease nipple, .250' dia thread J shaft sleeve 1
Washer for nipple I
Special bOlt} 4
Bolt (i" x If long) Fixing propeller shaft 4
Plain washer 8
Self~locking nut (i") 8
Stud for road wheel
Oil retainer for axle shaft
Bearing housing for rear hub Distance washer for hub bearing Bearing for rear hub
Sleeve for oil seal
Oil seal for rear hub
Qty.
Part No.
2311'79JRear axles numbered 86000 1 to 867'720 231180
244.337fRear axles numbered
867721 onwards 244338
231266
231265
217360
217372
08276 07317 07296 07295
236923 07297 250542 3076 2827
217572 Rear axles numbered 86000 1 to 06106000 231272 Rear axles numbered 06106001 onwards 262468
262469
43023 24i522 232557
~j:~~~} Alternative type check before ordering 261428
214871}
237341 Alternative fixing, check carefully before ordering
2208
50526
1
JThese assemblies include the
brake anchor plate
79
SECT iON I 1948-51
FRONT AXLE AND PROPELLER SHAFT
80
SECT ION I 1948-51
FRONT AXLE AND PROPEllER SHAFT
•·.·•·•· •. ··22 ·23
pl...!!TEF 1 2 3 4
Ri' .
DESCRIPTION
Qty.
Part No. REMARKS
1 1 1 1 1 1 1 1 I 1 1 I 4 6
218161 *RHD.. Front axles numbered 860001 to 861319 218193 *LHD Front axles numbered 860001 to 861319 217425 *RHD. Front axles numbered 861320 to 867720 217748 *LHD Front axles numbered 861320 to 867720 233077 *R H D. Front axles numbered 867721 to 06106000 233078 *L H D. Front axles numbered 867721 to 06106000 234023 *R H D. Front axles numbered 06 J 0600 1 to 06114000 234025 *LHD. Front axles numbered 06106001 to 06114000 B7990 *RH D. Front axles numbered 06114001 onwards 237991 *LHD Front axles numbered 06114001 onwards 232469 Front axles numbered 860001 to 061 14000
234565 F rant axles numbered 0611400 1 onwards
01565 01564
- FRONT AXLE ASSEMBLY· 4.88 ratio FRONT AXLE ASSEMBLY 488 ratio FRONT AXLE ASSEMBLY 41 ratio FRONT AXLE ASSEMBLY 47 ratio FRONT AXLE ASSEMBLY 4.7 ratio FRONT AXLE ASSEMBLY 47 ratio FRONT AXLE ASSEMBLY 47 ratio FRONT AXLE ASSEMBLY 4.7 ratio FRONT AXLE ASSEMBLY 47 ratio FRONT AXLE ASSEMBLY 4.7 ratio
Front axle casing complete, If spring seat Front axle casing complete, 2!" spring seat Special bolt, short JFiXing
Special bolt, long differential
Plain washer for housing to
special bolt axle casing
Dowel locating differential housing
Oil seal in axle casing
Breather complete for front axle
Oil filler plug, front, for axle casing
Drain plug for front axle casing
Joint washer for drain plug DIFFERENTIAL ASSEMBLY 488 ratio DIFFERENTIAL ASSEMBLY 4 .. 7 ratio DIFFERENTIAL ASSEMBLY 41 ratio
I 1 2 .3
10 2 2 I 1 I I 1 1 1
Crown wheel and bevel pinion I
Crown wheel and bevel pinion I
Crown wheel and bevel pinion 1
Differential casing 1
Special fitting bolt } 2
Set bolt (i" x 1 til long) Fixing crown 8
Nut (1'') wheel to 2
Set bolt W x 1t" long) differential casing 10
Locker 10
Differential wheel 2
2 1 1 1 2 2 2 I 1 1 4
Differential pinion Spindle for pinion Plain pin } For
Split pin spindle
Thrust washer .. 040" } For
Thrust washer. 045" differential
Thrust washer .05011 wheels
Bevel pinion housing complete Bevel pinion housing complete Bevel pinion housing complete Special set bolt fixing bearing cap
2208 1951 models 55705
217400
42431
3294 235592 230509
214982 Front axles numbered 86000 1 to 861319 214803 Front axles numbered 861320 to 06106000 231345 F rant axles numbered 0610600 I onwards 260006 Front axles numbered 860001 to 861319 260007 Front axles numbered 861320 to 06106000 233199 Front axles numbered 06106001 onwards
07663 07691[
237179 r Front axles numbered 860001 to 06106000 2827J
237179 Front axles numbered 06106001 onwards
2863 06735 40·760 11378 11379 2396
07902}
07904 As required
50139
214983 Front axles numbered 86000 I to 861319 214802 Front axles numbered 861320 to 06106000 219635 Front axles numbered 06106001 onwards
40742
* Front axle assemblies include brakes, tracts joints, front hubs and steering linkage.
81
SECTION I 1948-51
FRONT AXLE AND PROPELLER SHAFT
IT
._£
I I.
1
1
l ,
I ~
L
~
~
~
~
~
~
~
~
~
Q
~
3
3
3
3
4
4
t:::: 4
\
@ 4
4
4
4
4
4
4
5
5
5
5
5
5
5
5
5
5
6
6
6 82
SEC T ION I 1948--51
FRONT AXLE AND PROPELLER SHAFT
TAn; PREF.
2 3 4 DESCRIPTION
Qty,
24 25 26 27 28 29 30 31
Taper roller bearing for differential Serrated nut l For bearing
Lock tab J adjustment
Split pin fixing lock tab
Roller bearing for bevel pinion Circlip fixing bearing to housing Housing for pinion ball bearing Ball bearing for bevel pinion Distance tube for bearing Distance tube for bearing Retainer for oil seal
Oil seal for pinion
Brass shim . .003" }Adjusting pinion Brass shim 005" bearing and pinion Special set bolt }Fixing oil seal
Locker retainer
Driving flange for bevel pinion Dust shield for driving flange Plain washer '}FiXing
Special nut driving flange to
Split pin bevel pinion
Bearing for bevel pinion, rear
Shim ,003" J
Shim 005" For rear bearing
Shim ,.010" adjustment
Shim 020"
Bearing for bevel pinion, front
Shim.003" J
Shim ,005" For front bearing
Shim .01W adjustment
Shim .020"
Washer for pinion bearing Retainer for oil seal
Joint washer for oil seal retainer
Oil seal for pinion ..
Set bolt (,*" x ~~" long) }Fixing oil
Locker seal retainer
Driving flange for bevel pinion
Dust shield for driving flange
Plain washer }Fixing
Special nut driving flange
Split pin to bevel pinion
Oil filler plug ! },In differential
Joint washer for plug casing
Joint washer, differential to axle casing Spring washer }Fixing differential
Nut (r) to axle casing
Part No. REMARKS
2 2 2 2 1 2 1 1 1
1
J
1
41045 40756 40758
2"766
053691
05367 F rant axles numbered 860001 to 06106000
03534
41856
06748 Front axles numbered 860001 to 861319 06719 Front axles numbered 861320 to 06106000
067171
236417
41050 41131 41048
41049 Front axles numbered 860001 to 06106000 06718
232669 3300 3259 2428
219544
As required As required
6 3 1 1 1 1 1 1
As required 230438 As required 230439 As required 230440 As required 233678
1 219550
As required 219547 As required 219548 As required 219549 As required 23367"7
1 231242 rFront axles numbered 06106001 onwards
I 231241
1 233473
1 217507
6 215163
3 41049
1 236632
1 232811
1 2264
1 3259
1 2428
1 05366
1 06009
1 07316
10 30'76
10 2827
83
'i"'"'---·
SEC T JON [ 1948-51
FRONT AXLE AND PROPELLER SHAFT
84
SECT ION I 1948-; 1
FRONT AXLE AND PROPEL' fER SHAFT
pLATE .l!!.'F.
1 2 3 4 DESCRIPTION Qty.
Part No. REMARKS
PROPELLER SHAFT ASSEMBLY, FRONT 1 PROPELLER SHAFT ASSEMBLY, FRON r 1
Splined end}For 1
Flange propeller shaft 2
Journal complete for propeller shaft 2
Circlip for journal S
Grease nipple for journal . 2
Grease nipple, 383" dia thread }For propeller 1
Grease nipple, .250" dia thread shaft sleeve 1
Washer for nipple 1
Special bOlt} 8
Bolt W x W long) Fixing propeller shaft 8
Self-locking nut (i") S
217571 Front axles numbered 860001 to 06106000 236398 Front axles numbered 06106001 onwards 262468
262469
43023 242522 232557
~j:~~~} Alternative type, check before ordering 261428
214871 Front axles numbered 860001 to 06106000 237341 Front axles numbered 06106001 onwards
50526
63
64 65 66
67 68 69 70 71
85
SECT JON I 194B-51
TRACT A JOINTS AND FRONT HUBS
86
SECT JON I I 941H I
TRACT A JOINTS AND FRONT HUBS
1 2 3 4 DESCRIPTION Qty. Part No.
HALF SHAFT ASSEMBLY FOR FRONT AXLE L.H.
HALF SHAFT ASSEMBLY FOR FRONT AXLERH
Half shaft for front axle L H Half shaft for front axle R H Housing for swivel pin bearing Distance piece for bearing . Bearing for half shaft Retaining collar for bearing
Joint washer for housing
Bolt (i" x li!rH long) }Fixing housing to Self~locking nut (f') front axle casing HOUSING ASSEMBLY FOR SWIVEL PIN
L.H.
HOUSING ASSEMBLY FOR SWIVEL PIN
RH 1 236535
Drain plug for housing 2 236070
Joint washer for drain plug 2 230511
Special stud for steering lever and bracket 2 217468
Stud for steering lever 6 217469
Swivel pin and steering lever complete LH 1 217419
Swivel pin and steering lever complete R H 1 21'7420
Swivel pin and steering lever complete LH 1 217749
Swivel pin and steering lever complete RH 1 217750
Bearing for swivel pin 4 217268
Swivel pin and steering lever complete LH 1 237236
Swivel pin and steering lever complete RH 1 237237
Swivel pin and steering lever complete L H 1 237238
Swivel pin and steering lever complete RH 1 237239
Swivel pin only, splined 2 230900
Grooved pin fixing swivel pin 2 50453
Cone seat for swivel pin, top 2 230858
Cone bearing for swivel pin, top 2 237240
Spring for cone bearing 2 242742
Bearing for swivel pin, bottom 2 217268
Swivel pin and bracket complete 2 267379
Shim003H J As required 230007
Shim .. 005H For swivel pin bearing As required 217453
Shim .01W As required 21'7454
Shim 030H Asrequired 2f7455
Set bolt W x 1 iH long) J 8 250542
Locker Fixing swivel pin to 4 270287
Spring washer swivel pin housing 8 3076
Nut W) 8 2827
Oil seal for swivel pin bearing housing 2 217334
Swivel pin and steering lever overhaul kit 1 266750
231181
1 1 1 2 2 2 2 2
12 12
231182 2r7289 217288 217282 217399
55713 217398 232413 237341
50526
236534
REMARKS
RHD.}
RH D Plain. type to.p swivel pin Front axles
LHD numbered 860001 to 06113204 R H p and
LHD 860001 to 06113115 LHD.
RHDl
R. HD.. LHo.
L.HD.
Splined type top swivel pin. Front axles numbered 06113205 onwards R HD and 06113116 onwards L HD
Comprises swivel pins, cone bearings, cone seats, ball bearings and springs
87
88
TRACT A JOINTS AND FRONT HUBS ~---~,
~
V/~
SECTION J 1948-51
SECT ION [ 1948-51
TRACTA JOINTS AND FRONT HUBS
. PLATE 1 2 3 4 DESCRIPTION Qty. Part No. REMARKS
.. REF·
26 (kmu"f fo~ oil .",1 } . 2 235968
27 Spnngwas er 10 3074
28 Set bolt W x i" long) 10 237138
29 Adjustable lock stop bolt Fixing retainer to 2 231918 611 tyres
30 Lock stop bolt swivel pin housing 2 233175 T tyres
31 Locknut (!") for ~top bolt 2 2823
32 Oil filler plug for swivel pin housing 2 3292
33 T racta joint complete 2 217333
34 Driving shaft for front hub 2 217290
35 sroa AXLE ASSEMBLY 2 21'7422
36 Bush for driving shaft 2 217354
37 Distance piece for inner bearing 2 217351
38 Set bolt W x 111 long) } Fixing stub axle to 12 237339
39 Locker swivel pin housing 6 277311
40 FRONT HUB ASSEMBLY 2 217423
41 Stud for road wheel 10 217360
42 Bearing for front hub, inner 2 217269
43 Oil seal for inner bearing 2 239422
44 Bearing for front hub. outer 2 217270
45 Key washer } 2 217352
46 Locker . Fixing front hub bearing 2 217353
47 Special nut 4 217355
48 Driving member for front hub 2 217378
49 Joint washer for driving member 2 231505
-~ 50 Spring washer } Fixing driving 12 3076
51 Set bolt (i" x Ill" long) member to front hub 12 215331
~ 52 Plain WMh..- } Fixing 2 3300
53 Slotted nut driving member 2 3259
54 Split pin to driving shaft 2 2428
55 Hub cap, front 2 219098 89
SECT JON I I 948-S I
STEERING COLUMN
90