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LLIAM T. RUSSELL .
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TECHNOLOGY
Edited by HOWARD S. SEIFERT
Special Auistont for
Professional Development
‘Space Technology Laboratories
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Visiting Professor of Engineering
University of California
los Angeles, California
NEW YORK - JOHN WILEY AND SONS, INC.
London - Chapman and Hall LimitedSolid Propellants 16-09
With the adoption of the internal-burning, case-bonded charge, ,
additional benefits were realized:
1, During transport and handling in the field, the relatively rigid
propellant charge stiffened and supported the thin-walled chamber.
2. Throughout its flight, the charge was completely supported by
the chamber against pressure and acceleration forces,
3. Performance was further improved by eliminating supplemental
charge supports (the trap) and through higher propellant loading
density; what had previously been the annulus between charge and
chamber and unfilled chamber domes now contained propellant.
‘Thus it was that, in October 1947, the Jet Propulsion Laboratory
sued a study report * which advocated that solid propellants be eon-
idered for high-performance, long-range rocket vehicles. A research
rocket, 3 in, in diameter, later demonstrated the predicted perform-
ance. Calculated vacuum velocity for the engine was approximately
11,000 ft/sec, and growth potential beyond this was self-evident.
High performance was also demonstrated for unusually large solid
propellant engines when Thiokol fight-tested their RVA-10, in Febru-
ary 1953, and more recently when the short-range ballistic missile
Sergeant. and the three-stage re-entry test vehiele X-17 were flown,
Today we understand, too, that the Nike Hercules and even the inter.
mediate-range ballistic missile Polaris will be powered by solid
propellants.
16-3 SOLID PROPELLANTS
The fundamental purpose of the rocket engine is to deliver an
‘impulse, a thrust for a given time, in order to accelerate the payload
or Satellite to some desired velocity. Solid propellants derive the
required impulse from an oxidizer and fuel which react. chemically
to liberate gaseous products and large quantities of heat. If oxidizer
and fuel are within the same molecule, as they are in a double-base
propellant,* it is classified as homogeneous. If, however, there are
tiny, diserete particles of oxidizer dispersed uniformly throughout the
fuel matrix, itis classed as a composite propellant.
Hereafter, this presentation will be confined to propellants which
are (a) compounded from an oxidizer of potassium, ammonium or
lithium perchlorate, or potassium nitrate and a fuel of special rubber
or resin, and (b) east rather than extruded or molded under pressure
‘* Nitroglycerin-nitrocelluloge propellant, or CyHs(NOy)y—CyHlq0,(NO,)9.16-10 Solid Rocket Propulsion
ani «tase aa Combustion Fue
ere Uning
Se,
Figure 16-4 Manufecture of engine with internal-burning charge of castable com=
posite propellant.
Although propellants based on ammonium nitrate or ammonium
picrate are desirable for many applications, and other methods of
Processing are useful, they seem less suitable for the large high-
performance rockets under consideration, The east double-base
group, which is applicabley is excluded in order to simplify the
presentation,
16-3-1 Manufacture
Figure 16-4 illustrates one of numerous methods of preparing a
solid propellant engine. Ingredients generally number four to nine,
depending on the particular requirements of the mission. ‘The oxidizer
and fuel constitute about 93 to 97 per cent, and minor ingredients
the balance of the composition.
‘The oxidizers are white crystalline granules, having a density of
1.95 to 2.54 grams/em*, Grinding ie frequently used as a method
of adjusting the propellant burning rate; conversely, in order to main-