Escolar Documentos
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:
Company Revision/Edition :
Date :
TECHNICAL IMPLEMENTATION MANUAL Page :
QUALITY CONTROL PROCEDURE
TABLE OF CONTENTS
PAGE
1. SCOPE 2
2. DIFINATION 2
3. REFERENCE 2
6. MATERIAL CONTROL 3
FABRICATION 4
PAINTING 5
PAINTING 6
11. DOCUMENTATION 7
APPENDIXES 8
12. ATTACHENT 11
1. SCOPE
2. DEFINITIONS
3. REFERENCE
a) A l l r a w m a t e r i a l w i l l b e s u p p l i e d b y S ub c o n t r a c t o r s h a l l b e B a c k e d u p b y a n d
conform to their relevant mill/test’s certificates.
b) when material received from the mill does not satisfy the standard’s
tolerance for camber, profile, flatness or sweep corrective work by the use of
c o n t r o l l e d h e a t i n g , c h e m i c a l a n d m e c h a ni c a l s t r a i g h t e n i n g , s u b j e c t t o t h e
limitation of the standards, may be perform. It could be done or shall be
replace with a new one and precise one.
d) Subcontractor shall provide the following documents for record and control
of material.
a) U p o n a r r i v a l o f t h e m a t e r i a l a t f a b ri c a t i o n y a r d s , W a r e h o u s e S e c t i o n w i l l
inform QA-QC Department and Project Control to recheck the raw material.
Scope of the inspection shall include visual dimension, sharpness, thickness,
heat no. or manufacturer no., etc.
e) R e p a i r m a t e r i a l s h a l l c l i e n t s p e c i fi c a t i o n a n d r e p a i r p r o c e d u r e a p p r o v e d b y
client.
6. MATERIAL CONTROL
a) After material received inspection has been conducted and material been
accepted, the Warehouse Section shall store the material and issue to the
fabrication section upon instruction.
c) The excess raw material from the fabrication section shall clearly be
identified and returned to the Warehouse Section for restore.
A l l f a b r i c a t e d p a r t s h a l l b e i ns p e c t e d t o t h e f o l l o w i n g i t e m s :
7.2. MARKING
7.3. DIMENSION
a) Steel Structures :
Dimension tolerance for steel structure fabrication shall be accordance with
Appendix – 1
• Visual Inspection.
- As per WPS/PQR and welder has been full filled before welding, during
welding and after welding.
- A l l w e l d i n g w i l l b e v i s u a l l y i n s p e c t ed t o c h e c k i f t h a t t h e r e a r e d e f e c t s
such as undercut, crack, blow hole, slag inclusion, and fused spatter.
- All parts shall be thoroughly cleaned.All dirt, welding electrode stubs
and foreign matter shall be removed.
- The leg size of fillet should be in accordance with the design
stipulation.
- Formed corner of bracket shall be visually checked, and shall be no
crack or harmful defects is produced.
- Welding tolerance shall be accordance with Appendix – 2
• NDE
- Non destructive examination (NDE) of pressure boundary Weld and
attachment welds to pressure boundary shall be done in accordance
with the approved NDE Procedure.
e) All surfaces prepared for painting are to be inspected and the surface
preparation standard and paint used shall be reviewed and approved by
Contractor prior to the start of the work.
g) No work shall proceed at any stage of the job until the following stage
inspections have been carried out and approved :
• Before blasting :
- The surface shall cleaned from dirt, dust, and other foreign matter.
• After blasting :
- Surface profile.
h) Improper procedures during application, even though the specified total dry
film thickness has been achieved, shall be sufficient cause for complete
removal of the applied material and re-application using the specified
procedure.
11. DOCUMENTATION
Excess Weld
6 Metal
(e2)
Under Cut
7 (e3) e3 ≤ 1 mm
(e4)
Document No. :
Company Revision/Edition :
Date :
TECHNICAL IMPLEMENTATION MANUAL Page :
QUALITY CONTROL PROCEDURE
1. α ≤ 1.5 mm
Porosity 2. α ≤ 1.5 mm
9 (α ) 3. Cluster is
unacceptable
Unacceptable
Crack
Sparter Unacceptable