Culvert Catalog

CAROLINA
PRECAST
Setting the Standard
BOX CULVERTS
P. O. Box 1061
Dunn, North Carolina 28335
(910) 892-6411 fax: (910) 892-4894
1-866-PRECAST
www.carolinaprecast.com
Box Culverts
Box Culvert Sections Page
Precast Box Culvert; Single Cell 2
Precast Box Culvert; Multiple Cell 3
Precast Box Culvert; Multi Cell – Composite 4
Box Culvert 3-Sided Boxes Page
Precast Box Culvert 3 Sided Box with Footer Slabs 5
Precast Box Culvert 3 Sided Box with Top Slab 6
Box Culvert Bend Details Page
Precast Box Culvert Bend Details 7
Box Culvert End Details Page
Precast Box Culvert End Treatment Detail 8
Precast Box Culvert Skewed Ends 9
Precast Box Culvert Special End Standards (1) 10
1
DATE:
CAROLINA P. O. Box 1061

FEB. 15, 1999
PRECAST (910) 892-6411 fax: (910) 892-4894

1-866-PRECAST
DRAWING No:
BOXCUL-S
Setting the Standard www.carolinaprecast.com
SEE NOTE #5
SEE NOTE #4
(1'-0" INCREMENTS)
TYPICAL RISER
MIN. 3'-0" AND UP
PRECAST BOX CULVERT

SEE NOTE #3
SINGLE CELL
SEE NOTE #5
TYPICAL SPANS
MIN. 6'-0" AND UP
SEE NOTE #5
SEE NOTE #5
(1'-0" INCREMENTS)
E
SE E #6
T
NO
SE
E
AN NO
D D TE
SE ET #8
EN AIL
OT
E#
6
L
PICA
TY
'-6"
O7
UPT
NS
TIO
#7 EC
O TE
IERS
EN RR
SE BA
G TH
EN
YL SE
LA E
NO
TE
#8
GENERAL NOTES:
1. PRECAST BOX CULVERT DESIGN SPECIFICATIONS SHALL BE IN ACCORDANCE WITH ACI-318 "BUILDING REQUIREMENTS
FOR STRUCTURAL CONCRETE", AASHTO "STANDARD SPECIFICATIONS FOR HIGHWAY BRIDGES", ASTM C789 "PRECAST
REINFORCED CONCRETE BOX SECTIONS FOR CULVERTS, STORM DRAINS, AND SEWERS, OR ASTM C850 "PRECAST
REINFORCED CONCRETE BOX SECTIONS FOR CULVERTS, STORM DRAINS, AND SEWERS WITH LESS THAN 2 Ft. OF COVER
SUBJECT TO HIGHWAY LOADINGS", AS APPLICABLE.
2. CONCRETE COMPRESSIVE STRENGTH 5,000 P.S.I. MINIMUM UNLESS OTHERWISE SPECIFIED.
3. STEEL REINFORCING DESIGN TO CONFORM TO THE REQUIREMENTS OUTLINED IN NOTE #1 AND SHALL UTILIZE GRADE
60 RE-BARS CONFORMING TO THE REQUIREMENTS OF ASTM A185, OR WWF CONFORMING TO THE REQUIREMENTS OF
ASTM A185 OR BOTH.
4. TYPICAL HAUNCH DETAIL SHALL BE 8"x8". LARGER HAUNCHES ARE AVAILABLE FOR CULVERTS OF LONGER SPANS,
DEEPER FILLS OR HEAVY LIVE LOAD REQUIREMENTS.
5. WALL, ROOF, AND FLOOR DIMENSIONS SHALL BE DETERMINED BY JOB CONDITIONS. TYPICAL CONFIGURATIONS AS WELL
AS STEEL REQUIREMENTS ARE DETAILED IN ASTM C789 AND C850 AS PER NOTE #1.
6. PENETRATIONS IN ROOF SLAB AND WALLS CAN BE PROVIDED DEPENDENT ON JOB CONDITIONS. ADDITIONAL STEEL
WILL BE REQUIRED AT ALL PENETRATIONS.
7. WEEP HOLES AVAILABLE PER JOB REQUIREMENTS AND ARE TYPICALLY PLACED ONE PER CULVERT SECTION AT EACH
EXTERIOR WALL.
8. TONGUE AND GROOVE SHALL BE SIZED IN PROPORTION TO CULVERT CROSS SECTION. JOINTS SHALL BE SEALED BY
1"x1" CLOSE CELL NEOPRENE SPONGE GASKET MATERIAL WHICH IS FACTORY APPLIED TO THE "BELL" OR "GROOVE"
END OF THE CULVERT SECTION.
9. SEE SPECIAL DETAILS FOR END TREATMENTS, CURVES, AND ADDITIONAL OPTIONS AVAILABLE.
© 2007 Carolina Precast Concrete, Inc. DETAILS PROVIDED BY APPIAN CONSULTING ENGINEERS, P.A.
2
DATE:

FEB. 15, 1999
PRECAST (910) 892-6411 fax: (910) 892-4894

1-866-PRECAST
DRAWING No:
BOXCUL-M
SEE NOTE #5
(1'-0" INCREMENTS)
SEE NOTE #4
TYPICAL RISER
MIN. 3'-0" AND UP
PRECAST BOX CULVERT

SEE NOTE #3
SEE NOTE #5
MULTIPLE CELL
TYPICAL SPANS
SEE NOTE #5
MIN. 6'-0" AND UP
SEE NOTE #5
SEE NOTE #5
(1'-0" INCREMENTS)
SE
E
AN NO
D D TE
SE ET #8
EN AIL
OT
E#
6
E
SE E #6
T
NO
E
SE E #7
O T AL
N
Y PIC
'-6"T
7
TO
UP
S
TION
EC
RS
RRIE SE
E
BA NO
G TH TE
EN #8
YL
LA
GENERAL NOTES:
© 2007 Carolina Precast Concrete, Inc.

ASTM A185 OR BOTH.
EXTERIOR WALL.
10. PRECAST CULVERT SECTIONS CAN BE PRODUCED MONOLITHICALLY IN MULTI-CELL CONFIGURATIONS AND MUST SPECIFY
IN REQUIREMENTS.
DETAILS PROVIDED BY APPIAN CONSULTING ENGINEERS, P.A.
3
DATE:

FEB. 15, 1999
PRECAST (910) 892-6411 fax: (910) 892-4894

1-866-PRECAST
DRAWING No:
BOXCUL-C
SEE NOTE #5
(1'-0" INCREMENTS)
SEE NOTE #4
MIN. 3'-0" AND UP

TYPICAL RISER
MULTI CELL - COMPOSITE

PRECAST BOX CULVERT
SEE NOTE #3
TH
SEE NOTE #5 L WI
FIL RTAR
MO
TYPICAL SPANS
SEE NOTE #11
MIN. 6'-0" AND UP
SEE NOTE #5
SEE NOTE #5
(1'-0" INCREMENTS) OP
T
PR ION
EC AL
NO AS
SIN T
G
SE
E
AN NO
D D TE
ET #8 SE
AIL E
SE NO
E TE
NO #7
TE
#6
E
SE E #6
T
NO
E
SE TE #7
NO
TAI
L NS
DE #11 C TIO
E SE
SE OTE R SE
&N RIE E
B AR CAL NO
H I TE
GT YP #8
L EN ' - 6 "T
Y 7
LA TO
UP
GENERAL NOTES:
ASTM A185 OR BOTH.
EXTERIOR WALL.
10. MULTI-CELL CONFIGURATION MAY BE BUT ACCOMPLISHED BY REPEATED ROWS OF SINGLE CELL CROSS SECTIONS.
THIS IS PRIMARILY DUE TO CONSTRAINTS ON SITE DUE TO WEIGHT HANDLING LIMITATIONS.
11. A 1" SPACING BETWEEN ROWS FILLED WITH GRANULAR MATERIAL IS DESIRABLE TO ASSUME PROPER LOAD
DISTRIBUTION. PRECAST NOSING STEMS ARE AS REQUIRED.
4
DATE:

FEB. 15, 1999
PRECAST (910) 892-6411 fax: (910) 892-4894

1-866-PRECAST
DRAWING No:
BOXCUL-F
SEE NOTE #5
3 SIDED BOX WITH FOOTER SLABS

SEE NOTE #4
(1'-0" INCREMENTS)
TYPICAL RISER
MIN. 3'-0" AND UP
SEE NOTE #3
PRECAST BOX CULVERT

FOOTER
TYPICAL SPANS
MIN. 6'-0" AND UP
SEE NOTE #5
SEE NOTE #5
(1'-0" INCREMENTS) E
SE E #6
T
SE NO
E
AN NO
D D TE
SE ET #8
EN AIL
OT
E#
6
S
TION
EC
S
#7 IER
O TE RR AL
EN A
SE H B YPIC
N GT T
Y LE 7 '-6"
LA TO
UP
SE
E
AL NO
TE TE
OR RN #1
A 0
PL POU TE P
AC RE RE
E F D I CA
OO N ST
TE
RS SE
LA E
B NO
TE
#8
GENERAL NOTES:

ASTM A185 OR BOTH.
EXTERIOR WALL.
10. THIS IS A GOOD SOLUTION FOR ENVIRONMENTALLY SENSITIVE AREAS WHERE STREAM BEDS CAN NOT BE DISTURBED.
5
DATE:

FEB. 15, 1999
PRECAST (910) 892-6411 fax: (910) 892-4894

1-866-PRECAST
DRAWING No:
BOXCUL-T
PRECAST REMOVABLE TOP SHELF
(1'-0" INCREMENTS)
TYPICAL RISER
MIN. 3'-0" AND UP
3 SIDED BOX WITH TOP SLAB

PRECAST BOX CULVERT
SEE NOTE #3
SEE NOTE #4
SEE NOTE #5
TYPICAL SPANS
MIN. 6'-0" AND UP
SEE NOTE #5
SEE NOTE #5
(1'-0" INCREMENTS)
SE
E
AN NO
D D TE
SE ET #8
EN AIL
OT
E#
6
E
SE E #6
T
NO
NS
CTIO
#7 R SE SE
O TE RIE E
EN B AR ICAL NO
TE
SE GT
H
TY
P #8
L EN 7'-6"
Y TO
LA
UP
GENERAL NOTES:

ASTM A185 OR BOTH.
EXTERIOR WALL.
10. THIS SECTION MAY BE USED FOR VARIOUS APPLICATIONS WHERE IT IS DESIRABLE TO GAIN ACCESS TO A TRENCH
OR INSTALL PIPING OR UTILITIES BEFORE CLOSING TOP SECTION.
6
DATE:

FEB. 15, 1999
PRECAST (910) 892-6411 fax: (910) 892-4894

1-866-PRECAST
DRAWING No:
BOXCUL-B
PRECAST BOX CULVERT

SWEEP BEND - TAPERED JOINT
BEND DETAILS
TYPICALLY 5° TO 10° PER JOINT
DEPENDING ON JOB CONFIGURATIONS.
MOST COST EFFECTIVE WAY TO
MAKE A TURN.
TIGHT BEND - SPECIAL SECTION

ANGLE AS REQUIRED
SPECIAL CULVERT SECTION REQUIRED TO BE
HAND BUILT INCORPORATING A COLD JOINT AND
WELDING OF REBAR TO PROVIDE CONTINUOUS
STEEL REINFORCING.
MODERATELY EXPENSIVE
TIGHT BEND - MITER JOINT

ANGLES AS REQUIRED UP TO 45°
SPECIAL JOINT SECTION REQUIRED,
LIMITED BY CROSS SECTION CONFIGURATIONS
COULD BE EXPENSIVE DEPENDING ON CONFIGURATION
7
DATE:

FEB. 15, 1999
PRECAST (910) 892-6411 fax: (910) 892-4894

1-866-PRECAST
DRAWING No:
BOXCUL-E
PRECAST BOX CULVERT

END TREATMENT DETAIL
2 SE
TE# EN
OT
E NO E#
SE 1
SE
EN
OT
E#
4
SE
EN
OT
SE E#
EN 3
OT
E#
4
GENERAL NOTES:
1. #4 DOWEL BAR SPLICERS MAY BE CAST IN TO FACILITATE TIE IN TO CAST IN PLACE HEADWALLS, WING WALLS
AND FOOTINGS.
2. REBAR MAY BE EXTENDED TO FACILITATE TIE INS IN LIEU OF NOTE #1.
3. PRECAST END WALL DESIGNS ARE AVAILABLE TO CREATE CONTAINMENT STRUCTURES. CALL C.P.C. ENGINEERING
DEPARTMENT FOR FURTHER DETAILS.
4. EMBEDDED WALL PLATES MAY BE PROVIDED TO ACCOMMODATE SPECIAL JOB CONDITIONS.
8
DATE:

FEB. 15, 1999
PRECAST (910) 892-6411 fax: (910) 892-4894

1-866-PRECAST
DRAWING No:
BOXCUL-K
PRECAST BOX CULVERT

E
SKEWED ENDS
SE 1
E #
N OT
SINGLE
S
TION
EC
RS
R RIE L
BA PICA
G TH TY
L EN 7'-6"
Y TO
LA
UP
.
" MIN
1'-6
2
TE#
E NO
SE
NS
C TIO
SER
RIE
B AR ICAL
P
GT
H
EN 7'-6"
TY TWIN
Y L
LA TO
UP
.
" MIN
1'-6
GENERAL NOTES:
1. STANDARD SKEWED ANGLE MAY BE LIMITED DUE TO SECTION LENGTH AS RELATED TO SPAN OF CULVERT.
SPECIAL LENGTH END SECTIONS CAN BE PRODUCED TO INCREASE SKEWED ANGLE.
2. SPECIAL SKEW CONFIGURATION CAN BE ACHIEVED IN SINGLE AND MULTIPLE CELL CULVERTS BY
INCORPORATING A PRECAST HEADWALL INTO THE END DESIGN. CALL CAROLINA PRECAST ENGINEERING
DEPARTMENT FOR FURTHER DETAILS.
9
DATE:

FEB. 15, 1999
PRECAST (910) 892-6411 fax: (910) 892-4894

1-866-PRECAST
DRAWING No:
BOXCUL-W1
SPECIAL END STANDARDS

PRECAST BOX CULVERT
PR
E
CA CAS
S T
PA T AS HEA
RT IN D
OF TE WA
EN GRA LL
DS L
EC
TA TIO
P N
IN ERE
L D
PR IEW END
OV OF S
EC IDE W MA
ON A ING Y B
OM PR WA E U
ICA AC LL SE
L A TIC S T D
LTE AL O
RN AND
AT
IVE
PR
EC
AS
TF
OO
TE
R
DR
I
IN LL &
F D
TA IELD OW
PE EL
RE
DE
ND
SECOND POUR
DOWEL BAR SPLICERS
10
DATE:

FEB. 15, 1999
PRECAST (910) 892-6411 fax: (910) 892-4894

1-866-PRECAST
DRAWING No:
BOXCUL-W2

PRECAST BOX CULVERT
BO
L
CO T AN
NN GL
EC E
TIO
N
DR
I
FIE LL &
LD DO
CO WE
NN L
EC
T ION
11
DATE:

FEB. 15, 1999
PRECAST (910) 892-6411 fax: (910) 892-4894

1-866-PRECAST
DRAWING No:
BOXCUL-W3

PRECAST BOX CULVERT
PR
E
CA CAS
S T
PA T AS HEA
RT IN D
OF TE WA
EN GRA LL
DS L
EC
TIO
N
DR
I
IN LL &
FIE DO
LD WE
L
PR
EC
AS
TF
OO
TE
R
GENERAL NOTES:
1. PRECAST WING WALL SECTIONS ARE AVAILABLE TO CREATE A TOTAL PRECAST SOLUTION.
THESE SECTIONS ARE READILY AVAILABLE IN PRECAST CONCRETE, HOWEVER, SECTION WEIGHTS AND JOB
CONDITIONS MAY LIMIT THE CONTRACTORS ABILITY TO HANDLE THIS PRODUCT OR LARGER CULVERT SECTIONS.
12

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CAROLINA

Box Culvert Sections Page

Precast Box Culvert; Single Cell 2

Precast Box Culvert; Multiple Cell 3

Precast Box Culvert; Multi Cell – Composite 4

Box Culvert 3-Sided Boxes Page

Precast Box Culvert 3 Sided Box with Footer Slabs 5

Precast Box Culvert 3 Sided Box with Top Slab 6

Box Culvert Bend Details Page

Precast Box Culvert Bend Details 7

Box Culvert End Details Page

Precast Box Culvert End Treatment Detail 8

Precast Box Culvert Skewed Ends 9

Precast Box Culvert Special End Standards (1) 10

Precast Box Culvert Special End Standards (2) 11

Precast Box Culvert Special End Standards (3) 12

CAROLINA P. O. Box 1061

PRECAST (910) 892-6411 fax: (910) 892-4894

PRECAST BOX CULVERT

CAROLINA P. O. Box 1061

PRECAST (910) 892-6411 fax: (910) 892-4894

PRECAST BOX CULVERT

2. CONCRETE COMPRESSIVE STRENGTH 5,000 P.S.I. MINIMUM UNLESS OTHERWISE SPECIFIED.

CAROLINA P. O. Box 1061

PRECAST (910) 892-6411 fax: (910) 892-4894

MIN. 3'-0" AND UP

MULTI CELL - COMPOSITE

CAROLINA P. O. Box 1061

PRECAST (910) 892-6411 fax: (910) 892-4894

3 SIDED BOX WITH FOOTER SLABS

PRECAST BOX CULVERT

2. CONCRETE COMPRESSIVE STRENGTH 5,000 P.S.I. MINIMUM UNLESS OTHERWISE SPECIFIED.

CAROLINA P. O. Box 1061

PRECAST (910) 892-6411 fax: (910) 892-4894

PRECAST REMOVABLE TOP SHELF

3 SIDED BOX WITH TOP SLAB

2. CONCRETE COMPRESSIVE STRENGTH 5,000 P.S.I. MINIMUM UNLESS OTHERWISE SPECIFIED.

CAROLINA P. O. Box 1061

PRECAST (910) 892-6411 fax: (910) 892-4894

PRECAST BOX CULVERT

TIGHT BEND - SPECIAL SECTION

TIGHT BEND - MITER JOINT

CAROLINA P. O. Box 1061

PRECAST (910) 892-6411 fax: (910) 892-4894

PRECAST BOX CULVERT

CAROLINA P. O. Box 1061

PRECAST (910) 892-6411 fax: (910) 892-4894

PRECAST BOX CULVERT

CAROLINA P. O. Box 1061

PRECAST (910) 892-6411 fax: (910) 892-4894

SPECIAL END STANDARDS

DOWEL BAR SPLICERS

CAROLINA P. O. Box 1061

PRECAST (910) 892-6411 fax: (910) 892-4894

SPECIAL END STANDARDS

CAROLINA P. O. Box 1061

PRECAST (910) 892-6411 fax: (910) 892-4894

SPECIAL END STANDARDS

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