Você está na página 1de 52

SPARE PARTS CATALOGUE

CD-ROM 'ELCAT' 1/2004 11.04.2007

9 S 109
ZF parts list no.: 1304 051 414

customer: ISUZU

ZF FRIEDRICHSHAFEN AG
ZF-ELCAT technical information sheet CD 1/2004 11.04.2007
sheet 2

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU

item text mod. no.


A10 CUSTOMER:ISUZU
COUNTRY:J
A14 CUST.SPEC.NO: CODE:
A16 1-33040-571-4
F06 INSTAL.POSITION:HOR. LH *FLANGE MOUNTED*
F10 RATIO: 10,24- 0,74 *SG
G10,24* 6,57* 4,78* 3,53* 2,61* 1,86*
G 1,35* 1,00* 0,74* R 9,44
F26 PLANET GEAR SET:I=3,530* 4 GEAR
F34 CONTROL:REMOTE CONTROL*HORIZONTAL RH *H-H
GP:PLASTIC FORMED PIPING
F38 SEPARAT.CLUTCH: SYNCHRONIZED
F40 INPUT SHAFT : L=320,0*SAE 10C 1 3/4INCH
JOURNAL:D=25 G7*SHAFT:D=44,00*BUSH:WITHOUT
F46 REL.BRG.CARRIER:L= 215,0 D= 57,000 E8
SEALING CAP:WITH
F50 OUTPUT :STANDARD BEARINGS
F52 OUTP.FLANGE RA:OD=190 *NH= 4 *D=16,1
L=189,0
F62 GP HOUSING :HEXAGON SCREW
F64 CONN.OF GEARSHIFT:
F66 CONTROL SHAFT DIMENSION:A=248,0*
F68 MEAS.POINT: SHIFTLEVER-LOCATION *
F96 SET OF SPRINGS:LAYOUT Q5 *INSERTION:W066
F98 PAWL STOP: SPRING FORCE RG= 60N
G06 GEAR DETENT:SPRING FORCE NG+GG = 68N
G16 SELECTION PATTERN:WI
G26 SPEEDO-DRIVE:I= 1,545*PROTECTING CAP:WITH
G30 SWITCH: RG*CLOSING *SHIFT RAIL
PROTECT.CAP:WITH *CABLE+PLUG *L= 2,0M
G32 SWITCH: NG*OPENING *
PROTECTING CAP:WITH *

G36 SWITCH: GP*OPENING *


PROTECT.CAP:WITH *CABLE+PLUG *L= 2,0M
G50 AUXILIARY UNITS:WITHOUT WSK *
G60 AUXILIARY UNITS/ACCESSORIES
ZF-ELCAT technical information sheet CD 1/2004 11.04.2007
sheet 3

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU

item text mod. no.


G64 HEAT EXCHANGER:WITHOUT *
G66 G.BOX VENTING:BREATHER
G74 RETARDER:WITHOUT
G76 CLUTCH HOUSING:SAE 2 *L=210,0*
RELEASE: WITHOUT
CYL: WITHOUT * BALL PIN: WITHOUT
ASSEMBLY POS: 6 * LUBRICAT.CONNETION:WITHOUT
RELEASE SHAFT: BOTTOM* Y = 57* Z = 100
G86 PARKING BRAKE:PREPARED
H50 ELECTRONIC:
H64 TRANSMITTER INPUT:WITHOUT
PROTECTING CAP:WITHOUT
M00 DRAWING:
M02 INSTALLATION: 1304 651 057
M14 SECTION: 1304 051 410
M16 SECTION: 1304 172 171
M18 SECTION: 1304 149 012
M20 SECTION: 6060 000 001
M50 ASSEMBLY INSTRUCTIONS:
M58 ASSEMBLY:OIL FILL+OVERFLO *HOUSING LEFT
M90 OIL CAPACITY: AP. 8,50L
M92 OIL GRADE ACC.TO ZF:TE-ML02
M94 MASS : APPRX. 190,0 KG
M96 PAINT :DEEP-BLACK *RAL9005 ZFN915W
M98 PRESERVATION : KA2 T/KI2/S40*ZFN 916
S02 VEHICLE DATA 1:
S04 MODEL:TRUCK *GXZ 23
S06 MAX.G.V.M. 26T*MAX. G.C.M. 38T
S08 R DYN: 516*
S10 RA: I= 5,12
S14 ISUZU /6SD1-TC *KW201/2200*N.M1000/1500
S18 CLUTCH: DAIKIN *380
MOMENT OF INERTIA:J=0,0700KGM2
SLIP TORQUE: 2621 N.M
S52 VEHICLE DATA 2:
S54 MODEL:TRUCK *FXZ
S56 MAX.G.V.M. 26T*MAX. G.C.M. 40T
ZF-ELCAT technical information sheet CD 1/2004 11.04.2007
sheet 4

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU

item text mod. no.


S58 R DYN: 516*
S60 RA: I= 6,14
S64 ISUZU /6SD1-TCR *KW180/ 220*N.M 892/1500
S68 CLUTCH: DAIKIN *380
MOMENT OF INERTIA:J=0,0700KGM2
SLIP TORQUE: 2621 N.M
T02 VEHICLE DATA 3:
T04 MODEL:TRUCK *FXZ
T06 MAX.G.V.M. 26T*MAX. G.C.M. 40T
T08 R DYN: 516*
T10 RA: I= 6,42
T14 ISUZU /6SD1-TCR *KW180/ 220*N.M 892/1500
T18 CLUTCH: DAIKIN *380
MOMENT OF INERTIA:J=0,0700KGM2
SLIP TORQUE: 2621 N.M
ZF-ELCAT summary of figures CD 1/2004 11.04.2007
sheet 5

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU

figure part no. description technical information mod. no.


062.01.01 1304 101 243 GEARBOX HOUSING 9S109 *SG*WA*ZWG 76852
062.01.84 1304 101 922 GEARBOX HOUSING 9S109 *SG*WA *ZWG*ISUZU 76852
062.01.90 1304 101 800 CLOSING COMPON. NA-OEFFNUNG
062.01.KB 1304 101 402 CONN.PARTS WS*OHNE
062.02.01 1304 102 139 INPUT SHAFT 10,25-0,79/10,24-0,74 *L=320*SAE10C 1 3/4
062.02.40 1304 102 479 CONN.PLATE L=215*D=57E8
062.02.KB 1304 102 807 INPUT SHAFT O.WSK*DICHTKAPPE
062.03.04 1304 103 048 LAYSHAFT 6,57-0,74/10,24-0,74
062.03.80 1304 103 804 LAYSHAFT O.WSK*PUMPE
062.04.04 1304 104 135 MAIN SHAFT 10,24-0,74
062.06.19 1304 106 053 GEARSHIFT SYST. 9S109 *SG*WA*W I
062.06.46 1304 106 412 CONN.PARTS WA*RG-SCHL*NG-OEFF
062.06.KB 1304 106 400 CONN.PARTS KABELVERBIND*RG*M27 *2,00M
062.07.08 1304 107 215 G.SHIFT HOUSING 9/16S109 *H-H* 60N *GG-RASTRG.SCHWACH*K-ROLLE*DR2,5
062.07.48 1304 107 591 G.SHIFT SHAFT 9/16S109*W I*248 *HH-WR *O.HEBEL*BOHRG.M10X1,5
062.07.KB 1304 107 830 G.SHIFT HOUSING *GG-RASTRG.SCHWACH* 68N
062.08.02 1304 170 003 SHIFT TURRET 213,5-301,5*WR
062.08.KB 1304 170 017 COVER WR
062.08.KB 1304 170 804 COVER
062.12.02 1304 149 107 SET OF SPRINGS WR *H-H/H*Q5 *W066 *WL*H
062.43.02 1304 131 051 GP HOUSING 9S109 *GP-KOLBEN*D=100MM
062.43.40 1304 131 400 CLOSING COMPON. NA-OEFFNUNG
062.43.KB 1304 131 825 GP HOUSING ECOMID*6KT.SCHRAUBE *GP-KOLBEN*D=100MM
062.44.03 1304 132 099 PLANETARY DRIVE 9S109*4-RAED*SYNCHR.D=165 *IT*PARKBREMSE
062.44.KB 1304 132 806 PLANETARY DRIVE 9S109 *3,53*4-RAEDRIG
062.45.03 1304 133 009 SYNCHRONIZER ECOMID*PARKBREMSE *MOLYBDAEN
062.45.KB 1304 133 404 SYNCHRONIZER MOLYB.
062.46.05 1304 134 033 GP SHIFT SYSTEM KOLBEN-D=100MM *ANSCHLAG GEDAEMPFT 74962
062.46.40 1304 134 403 CONN.PARTS GP-OEFF
062.46.KB 1304 134 405 CONN.PARTS KABELVERBIND*GP *2,00M
062.57.09 1304 145 027 RANGE SELECTION 9S109*WA*W I *ISUZU
062.61.01 1304 130 002 PARKING BRAKE *I=1,545
062.61.KB 1304 130 802 PARKING BRAKE AD=190*LZ=4*D=16,0 *LP
062.61.KB 1304 130 401 PARKING BRAKE *I=1,545
062.92.00 6060 101 818 MOUNTING 10XM18X1,5X85 *AL-GEHAEUSE
062.92.16 6060 101 389 CLUTCH HOUSING SAE 2*L=210,0*O.AUSRUECK. *O.ZYL- 6*GEDRUECK.KUPPL.
CD 1/2004 11.04.2007
sheet 6
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.01.01 GEARBOX HOUSING * depending on parts list no.
CD 1/2004 11.04.2007
sheet 7
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.01.84 GEARBOX HOUSING * depending on parts list no.
CD 1/2004 11.04.2007
sheet 8
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.01.90 CLOSING COMPON. * depending on parts list no.
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 9

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.01.01 GEARBOX HOUSING
062.01.84 GEARBOX HOUSING
062.01.90 CLOSING COMPON.
item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
010 1304 301 331 1 HOUSING 0.000 F
012 2 SCREW PLUG M16X1,5 * 45N.M*DICHTRING 0.000
0636 304 048 H 2 SCREW PLUG DIN 910 ST A3C M 16X1,5 1331192850 0.000 F
0634 801 044 R 2 SEALING RING DIN 7603 ST A 16 X 20 1331192860 0.000 FB
020 1 SEAL.COMPOUND WTB*5GR THREE BOND GRAU 0.000
0666 791 001 RH 1 SEAL.COMPOUND FA. THREE BOND GRAU TUBE 22 GRWW 0.000 FG
1215
0666 791 002 RH 1 SEAL.COMPOUND FA. THREE BOND GRAU 400 GRAM WW 0.000 F
1215
024 1304 201 057 1 PIPE KPL. IN 1304 201 052(1) 1331192870 0.000 F
030 1304 201 081 H 1 HOUSING KPL.II 0.000 F
040 3 HEXAGON SCREW M10X70 0.000
0736 010 180 3 HEXAGON SCREW M10X70 0.000 F
050 14 HEXAGON SCREW M10X70 0.000
0736 010 180 14 HEXAGON SCREW M10X70 0.000 F
070 1304 301 269 1 PIPE 1331192890 0.000 F
080 0631 306 229 H 2 CYLINDRICAL PIN ZFN 6 NIROSTA 16 M 6X 36 1331192920 0.000 F
100 1 SCREW PLUG M24X1,5 * 50N.M*O.DICHTRG. 0.000
0736 303 005 RH 1 SCREW PLUG M24X1,5 1361190040 0.000 FP
110 1 SCREW PLUG 3007B M24X1,5 * 50N.M*O.DICHTRG. 0.000
0736 301 022 H 1 SCREW PLUG M24X1,5 1361190030 0.000 F
120 0501 318 802 H 1 SCREEN INSERT 0945C 0.000 F
140 1304 305 043 H 1 REV.IDLER GEAR ENTHALT.IN 1304 305 029(1) 1333610770 0.000 F
150 1304 305 030 H 1 PIN 1333510240 0.000 F
160 0735 358 192 H 2 ROLLER CAGE 40,0X60,0X26,0 FA.INA 1333690130 0.000 F
170 0630 502 022 1 RETAINING RING DIN 472 40X1,75 0.000 FGPB
200 1 SCREW PLUG M38X1,5 *120N.M*DICHTRING 0.000
0736 305 052 H 1 SCREW PLUG MAGNET 0.140 PF
0634 801 321 R 1 SEALING RING DIN 7603 AL A 38 X 44 1331192930 0.000 F
210 1 SCREW PLUG M24X1,5 * 50N.M*O.DICHTRG. 0.000
0736 305 016 RH 1 SCREW PLUG M24X1,5 1361190140 0.000 F
220 1 TYPE PLATE WTB *BOUTHEON 0.000
0730 365 147 RH 1 TYPE PLATE EINHEITSSCHILD WW 1331192770 0.000 F
0730 365 195 1 TYPE PLATE ZF-BOUTHEON MADE IN FRANCE WW 0.000
230 0731 101 047 H 4 BLIND RIVET 77134 0.000 F
240 1 BREATHER M10X1KEG 0.000
0501 202 797 R 1 BREATHER KPL. 1361220040 0.000 FPB
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 10

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.01.01 GEARBOX HOUSING
062.01.84 GEARBOX HOUSING
062.01.90 CLOSING COMPON.
item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
260 1304 301 018 1 COVER ENTHALT.IN 1304 301 055(2) 1331192940 0.000 F
270 1304 307 437 RH 1 GASKET 76941 0.000 F
280 4 HEXAGON SCREW M8X20 ISO4017/8.8 A3C 0.000
0636 015 299 RH 4 HEXAGON SCREW ISO 4017 8.8 A3C M 8 X 20 1331192960 0.000 F G P
284 1 SEALING CAP 2717B 18 DIN443 FE/ZN8C 0.000
0630 361 085 H 1 SEALING CAP DIN 443 FE/ZN8C 18 1331192970 0.000 F
290 1 SEALING CAP 2717B 18 DIN443 FE/ZN8C 0.000
0630 361 085 H 1 SEALING CAP DIN 443 FE/ZN8C 18 1331192970 0.000 F
300 1304 301 318 H 1 COVER 69575 ENTHALT.IN 1290 301 135(1) 0.000 F
310 1290 301 140 RH 1 GASKET 34606 ENTHALT.IN 1290 301 071(1) 1331192370 0.000 F
320 6 HEXAGON SCREW M10X22 DIN933ALT/8.8 A3C 0.000
0636 015 387 6 HEXAGON SCREW DIN 933 ALT 8.8 A3C AUSG.87-09 0.000 F
M 10 X 22
410 1 SCREW PLUG M18X1,5 * 35N.M*DICHTRING 0.000
0636 302 021 1 SCREW PLUG DIN 908 ST A3C M 18X1,5 0.000 F G B
0634 801 062 R 1 SEALING RING 57730 DIN 7603 AL A 18 X 24 1331192490 0.000 F P G
CD 1/2004 11.04.2007
sheet 11
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.02.01 INPUT SHAFT * depending on parts list no.
CD 1/2004 11.04.2007
sheet 12
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.02.40 CONN.PLATE * depending on parts list no.
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 13

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.02.01 INPUT SHAFT
062.02.40 CONN.PLATE

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
010 1304 202 245 1 INPUT SHAFT KPL. 0.000 F
/140 1304 302 440 H 1 COVER 1332191580 0.000 F
/150 0630 502 063 H 1 RETAINING RING DIN 472 58X2 1332191590 0.010 PFB
/160 0501 311 146 1 OIL DAM 1332391720 0.000 F
020 0750 117 079 H 1 TA.ROLL.BEARING WTB 66,6X117,4X30,1 1332191600 0.000 F
040 1 SHIM WTB 0730 004 335(2) 0.000
-A= 1,60- 2,60(ABSTUFUNG:0,05MM)
0730 004 812 1 SHIM A=2,60 NB 1332191730 0.000 F
0730 004 811 1 SHIM A=2,55 NB 1332191740 0.000 F
0730 004 810 1 SHIM A=2,50 NB 1332191750 0.000 F
0730 004 809 1 SHIM A=2,45 NB 1332191760 0.000 F
0730 004 808 1 SHIM A=2,40 NB 1332191770 0.000 F
0730 004 807 1 SHIM A=2,35 NB 1332191780 0.000 F
0730 004 806 1 SHIM A=2,30 NB 1332191790 0.000 F
0730 004 805 1 SHIM A=2,25 NB 1332191800 0.000 F
0730 004 804 1 SHIM A=2,20 NB 1332191810 0.000 F
0730 004 803 1 SHIM A=2,15 NB 1332191820 0.000 F
0730 004 802 1 SHIM A=2,10 NB 1332191830 0.000 F
0730 004 801 1 SHIM A=2,05 NB 1332191840 0.000 F
0730 004 800 1 SHIM A=2,00 NB 1332191850 0.000 F
0730 005 646 1 SHIM A=1,95 NB 0.000 F
0730 005 645 1 SHIM A=1,90 NB 0.000 F
0730 005 644 1 SHIM A=1,85 NB 0.000 F
0730 005 643 1 SHIM A=1,80 NB 0.000 F
0730 005 642 1 SHIM A=1,75 NB 0.000 F
0730 005 641 1 SHIM A=1,70 NB 0.000 F
0730 005 640 1 SHIM A=1,65 NB 0.000 F
0730 005 639 1 SHIM A=1,60 NB 0.000 F
080 1304 302 474 1 CONN.PLATE ENTHALT.IN 1304 302 315(0) 1331211390 0.000 F
090 0750 111 149 RH 1 SHAFT SEAL WTB 48X65X10 1332191010 0.000 F
100 0501 316 990 RH 1 GASKET 2849A 0.000 F
110 6 HEXAGON SCREW M8X30 ISO4017/8.8 A3C 0.000
0636 015 321 RH 6 HEXAGON SCREW ISO 4017 8.8 A3C M 8 X 30 1335491720 0.000 FPG
250 1304 302 232 1 SEALING CAP 1331290040 0.000 F
260 0630 501 051 1 RETAINING RING DIN 471 82X2,5 1331290050 0.028 PF
CD 1/2004 11.04.2007
sheet 14
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.03.04 LAYSHAFT * depending on parts list no.
CD 1/2004 11.04.2007
sheet 15
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.03.80 LAYSHAFT * depending on parts list no.
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 16

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.03.04 LAYSHAFT
062.03.80 LAYSHAFT

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
010 1304 303 269 1 LAYSHAFT 42021 Z16 1333112940 0.000 F
020 0750 117 083 RH 1 TA.ROLL.BEARING WTB 50,8X95,2X27,7 1333120060 0.000 F
030 1304 303 209 1 DOUBLE GEAR ENTHALT.IN 1304 303 152(1) 1333321190 0.000 F
040 1304 303 210 1 HELICAL GEAR ENTHALT.IN 1304 303 150(1) 1333383360 0.000 F
070 1304 303 285 1 HELICAL GEAR 42021 ENTHALT.IN 1304 303 148(1) 1333383370 0.000 F
080 1 RETAINING RING 42021 WTB 0.000
-A= 1,65- 2,50(ABSTUFUNG:0,05MM)
0630 531 050 1 RETAINING RING DIN 471 40X2,5 NB 0.000 FP
0630 501 287 1 RETAINING RING DIN 471 40X2,45 NB 0.000 F
0630 531 314 1 RETAINING RING DIN 471 40X2,4 NB 0.000 FB
0630 531 315 1 RETAINING RING DIN 471 40X2,3 NB 0.000 F
0630 531 316 1 RETAINING RING DIN 471 40X2,2 NB 0.000 FB
0630 501 135 1 RETAINING RING DIN 471 40X2,1 NB 1333191400 0.000 F
0630 531 049 H 1 RETAINING RING DIN 471 40X2 NB 0.000 FP
0630 501 301 1 RETAINING RING DIN 471 40X1,9 NB 1333191420 0.000 F
0630 501 300 1 RETAINING RING DIN 471 40X1,8 NB 1333191430 0.000 F
0630 501 031 H 1 RETAINING RING DIN 471 40X1,75 NB 0.006 PFGB
0630 501 259 1 RETAINING RING DIN 471 40X1,65 NB 1333191440 0.000 F
090 0735 371 749 H 1 TA.ROLL.BEARING 73327 40,0X80,0X32,0 FA.TIMKEN 0.000 F
100 1 SHIM WTB 0730 004 595(1) 0.000
-A= 1,90- 3,10(ABSTUFUNG:0,05MM)
0730 004 799 1 SHIM A=3,10 NB 1333150420 0.000 F
0730 004 798 1 SHIM A=3,05 NB 1333150430 0.000 F
0730 003 418 1 SHIM A=3,00 NB 1333150440 0.000 F
0730 004 797 1 SHIM A=2,95 NB 1333150450 0.000 F
0730 004 796 1 SHIM A=2,90 NB 1333150460 0.000 F
0730 004 795 1 SHIM A=2,85 NB 1333150470 0.000 F
0730 004 794 1 SHIM A=2,80 NB 1333150480 0.000 F
0730 004 793 1 SHIM A=2,75 NB 1333150490 0.000 F
0730 004 792 1 SHIM A=2,70 NB 1333150500 0.000 F
0730 004 791 1 SHIM A=2,65 NB 1333150510 0.000 F
0730 004 790 1 SHIM A=2,60 NB 1333150520 0.000 F
0730 004 789 1 SHIM A=2,55 NB 1333150530 0.000 F
0730 004 788 H 1 SHIM A=2,50 NB 1333150540 0.000 F
0730 004 787 H 1 SHIM A=2,45 NB 1333150550 0.000 FP
0730 001 795 H 1 SHIM A=2,40 NB 1333150560 0.000 FP
0730 003 417 1 SHIM A=2,35 NB 0.000 F
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 17

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.03.04 LAYSHAFT
062.03.80 LAYSHAFT

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
0730 001 796 H 1 SHIM A=2,30 NB 1333150580 0.000 F
0730 003 416 H 1 SHIM A=2,25 NB 1333150590 0.000 F
0730 001 797 H 1 SHIM A=2,20 NB 1333150600 0.000 F P
0730 003 415 H 1 SHIM A=2,15 NB 1333150610 0.000 F
0730 001 798 1 SHIM A=2,10 NB 1333150620 0.000 F P
0730 003 414 H 1 SHIM A=2,05 NB 1333150630 0.000 F
0730 001 799 H 1 SHIM A=2,00 NB 1333150640 0.000 F P
0730 004 786 H 1 SHIM A=1,95 NB 1333150650 0.000 F
0730 004 785 H 1 SHIM A=1,90 NB 1333150660 0.000 F
150 0501 004 549 H 1 PUMP 58839 1341500740 0.000 F
160 1304 303 297 R 1 GASKET 50477 1341590630 0.000 F
170 8 HEXAGON SCREW M8X30 ISO4017/8.8 A3C 0.000
0636 015 321 RH 8 HEXAGON SCREW ISO 4017 8.8 A3C M 8 X 30 1335491720 0.000 F P G
0630 302 090 RH 8 SPRING WASHER DIN 137 FST FE/ZN8C B 8 0.000 F G B S
CD 1/2004 11.04.2007
sheet 18
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.04.04 MAIN SHAFT * depending on parts list no.
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 19

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.04.04 MAIN SHAFT

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
010 1304 304 449 1 MAIN SHAFT ENTHALT.IN 1304 304 455(0) 1332312830 0.000 F
050 0735 320 500 H 1 NEEDLE CAGE 75,0X83,0X35,0 FA.INA 1332590470 0.000 F
060 1304 304 428 1 HELICAL GEAR Z38 IN 1304 304 425(0) 1332513730 0.000 F
100 1304 304 443 1 SLEEVE CARRIER 1332590480 0.000 F
110 1304 304 444 1 SLIDING SLEEVE 1332590490 0.000 F
120 1 RETAINING RING WTB 0.000
-A= 2,40- 2,80(ABSTUFUNG:0,10MM)
0630 501 195 1 RETAINING RING DIN 471 60X2,8 NB 1332590500 0.000 F
0630 501 194 H 1 RETAINING RING DIN 471 60X2,7 NB 1332590510 0.000 F
0630 501 197 1 RETAINING RING DIN 471 60X2,6 NB 1332590520 0.000 F
0630 531 141 1 RETAINING RING DIN 471 60X2,5 NB 1332590530 0.000 F
0630 501 067 1 RETAINING RING DIN 471 60X2,4 NB 1332590540 0.000 F
200 0750 115 225 1 NEEDLE CAGE WTB 60,0X68,0X39,0 1332590550 0.000 F
210 1304 304 437 1 HELICAL GEAR RG/Z35 IN 1304 304 434(0) 1332570770 0.000 F
230 0735 371 605 1 TA.ROLL.BEARING 50,8X104,7X30,1 FA.NTN 1332590560 0.000 F
240 1304 304 448 1 SUN GEAR Z34 IN 1304 304 088(1) 1332590570 0.000 F
250 1 RETAINING RING WTB 0.000
-A= 2,10- 3,20(ABSTUFUNG:0,05MM)
0630 501 151 R 1 RETAINING RING DIN 471 50X3,2 NB 0.000 F
0630 501 298 1 RETAINING RING DIN 471 50X3,15 NB 0.000 F
0630 501 150 1 RETAINING RING DIN 471 50X3,1 NB 0.000 F
0630 501 299 1 RETAINING RING DIN 471 50X3,05 NB 0.000 F
0630 531 065 H 1 RETAINING RING DIN 471 50X3 NB 0.014 SPF
0630 501 111 1 RETAINING RING DIN 471 50X2,95 NB 0.000 F
0630 501 112 1 RETAINING RING DIN 471 50X2,9 NB 0.000 F
0630 501 113 1 RETAINING RING DIN 471 50X2,85 NB 0.000 F
0630 501 114 1 RETAINING RING DIN 471 50X2,8 NB 0.000 F
0630 501 115 1 RETAINING RING DIN 471 50X2,75 NB 0.000 F
0630 501 116 1 RETAINING RING DIN 471 50X2,7 NB 0.000 F
0630 501 117 1 RETAINING RING DIN 471 50X2,65 NB 0.000 F
0630 501 118 1 RETAINING RING DIN 471 50X2,6 NB 0.000 F
0630 501 160 1 RETAINING RING DIN 471 50X2,55 NB 0.000 F
0630 531 064 1 RETAINING RING DIN 471 50X2,5 NB 0.100 PF
0630 501 159 1 RETAINING RING DIN 471 50X2,45 NB 0.000 F
0630 501 148 1 RETAINING RING DIN 471 50X2,4 NB 0.000 F
0630 501 294 1 RETAINING RING DIN 471 50X2,35 NB 0.000 F
0630 501 147 1 RETAINING RING DIN 471 50X2,3 NB 0.000 F
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 20

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.04.04 MAIN SHAFT

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
0630 501 295 1 RETAINING RING DIN 471 50X2,25 NB 0.000 F
0630 501 146 1 RETAINING RING DIN 471 50X2,2 NB 0.000 F B
0630 501 296 1 RETAINING RING DIN 471 50X2,15 NB 0.000 F
0630 501 145 1 RETAINING RING DIN 471 50X2,1 NB 0.000 F B
260 1312 304 150 RH 1 PIPE ENTHALT.IN 1312 304 149(3) 0.000 F
350 0735 320 816 2 NEEDLE CAGE 75,0X83,0X23,0 FA.SKF 1332590580 0.000 F
360 1304 304 471 1 HELICAL GEAR ENTHALT.IN 1304 304 336(1) 1332513740 0.000 F
370 1304 304 408 R 1 CLUTCH BODY 1332654470 0.000 F
380 1304 204 051 H 1 SYNCHRONIZER KPL.1+2G 0.000
/010 1304 304 591 R 1 SYNCHRO.BODY ENTHALT.IN 1304 304 592(1) 1332612310 0.000 F
/020 1304 304 597 RH 1 SLIDING SLEEVE ENTHALT.IN 1304 304 596(1) 1332621920 0.000 F
/030 1304 304 681 RH 2 SYNCHRO.RING 3969B 0.000 F
/050 1297 304 436 RH 3 PRESSURE PIECE IN 1268 304 509(2) 0.000 F
/060 0732 040 409 R 3 COMPR.SPRING 1332690420 0.000 F P
450 1304 304 408 R 1 CLUTCH BODY 1332654470 0.000 F
460 1304 304 050 1 BUSH 1332590590 0.000 F
462 1 RETAINING RING WTB 0.000
-A= 1,90- 2,40(ABSTUFUNG:0,10MM)
0630 501 067 1 RETAINING RING DIN 471 60X2,4 NB 1332590540 0.000 F
0630 501 068 1 RETAINING RING DIN 471 60X2,3 NB 1332590600 0.000 F
0630 501 069 1 RETAINING RING DIN 471 60X2,2 NB 1332590610 0.000 F
0630 501 070 1 RETAINING RING DIN 471 60X2,1 NB 0.000 F
0630 501 041 H 1 RETAINING RING DIN 471 60X2 NB 0.010 PFB
0630 501 278 H 1 RETAINING RING DIN 471 60X1,9 NB 0.000 F
470 0750 115 227 RH 1 NEEDLE CAGE WTB 75,0X83,0X40,0 1332590650 0.000 F
480 1304 304 367 1 HELICAL GEAR 2G/Z31 IN 1304 304 333(1) 1332524520 0.000 F
490 0735 321 011 H 2 NEEDLE CAGE 60,0X68,0X23,0 FA.SKF 1332590660 0.000 F
500 1304 304 472 1 HELICAL GEAR ENTHALT.IN 1304 304 330(1) 1332524530 0.000 F
510 1304 304 660 RH 1 CLUTCH BODY 68056 ENTHALT.IN 1304 304 059(1) 1332654510 0.000 F
520 1304 204 052 H 1 SYNCHRONIZER KPL.3+4G 0.000
/110 1304 304 051 R 1 SYNCHRO.BODY ZF-B114V 9S-90 1332612320 0.000 F
/120 6002 305 515 RH 1 SLIDING SLEEVE ENTHALT.IN 1304 304 193(1) 1332621930 0.000 F
/130 1238 304 394 R 3 PRESSURE PIECE 1332630310 0.000 F
/140 1249 304 222 RH 3 BALL PIN 1332690510 0.000 FP
/150 0732 040 409 R 3 COMPR.SPRING 1332690420 0.000 FP
524 1304 304 683 R 2 SYNCHRO.RING 77271 0.000 F
530 1 RETAINING RING WTB 0.000
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 21

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.04.04 MAIN SHAFT

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
-A= 1,90- 2,20(ABSTUFUNG:0,10MM)
0630 501 146 1 RETAINING RING DIN 471 50X2,2 NB 0.000 FB
0630 501 145 1 RETAINING RING DIN 471 50X2,1 NB 0.000 FB
0630 501 035 H 1 RETAINING RING DIN 471 50X2 NB 0.010 PFB
0630 501 149 1 RETAINING RING DIN 471 50X1,9 NB 0.000 FB
540 1304 304 660 RH 1 CLUTCH BODY 68056 ENTHALT.IN 1304 304 059(1) 1332654510 0.000 F
550 0735 371 748 H 1 TA.ROLL.BEARING 73328 32,0X29,5 FA.TIMKEN 0.000 F
CD 1/2004 11.04.2007
sheet 22
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.06.19 GEARSHIFT SYST. * depending on parts list no.
CD 1/2004 11.04.2007
sheet 23
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.06.46 CONN.PARTS * depending on parts list no.
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 24

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.06.19 GEARSHIFT SYST.
062.06.46 CONN.PARTS

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
030 1304 306 089 H 1 BEARING PLATE 1335390440 0.000 F
040 1304 306 022 1 LOCKING PIECE 1335390450 0.000 F
048 1304 306 053 1 GEAR SHIFT RAIL 1335313900 0.000 F
050 1304 306 096 1 GEAR SHIFT FORK 42272 ENTHALT.IN 1304 306 095(2) 1335115250 0.000 F
060 1304 306 098 1 RELAY LEVER 42272 ENTHALT.IN 1304 306 097(1) 1335115260 0.000 F
070 1290 306 066 2 SLIDING PAD IN 1290 306 194(2) 1335190810 0.000 F P
072 1 ARTICULAT.BOLT M18X1,5 SK6 0.000
1304 306 081 H 1 ARTICULAT.BOLT M18X1,5 1335190820 0.000 F
0730 300 093 1 SPRING WASHER 1335190850 0.000 F
080 2 ARTICULAT.BOLT M18X1,5 SK6 0.000
1304 306 092 2 ARTICULAT.BOLT M18X1,5 1335190830 0.000 F
0730 300 093 2 SPRING WASHER 1335190850 0.000 F
098 1304 306 079 1 GEAR SHIFT RAIL 35502 1335313910 0.000 F
100 1304 306 043 1 GEAR SHIFT FORK 1+2G 1335115270 0.000 F
110 1290 306 066 2 SLIDING PAD IN 1290 306 194(2) 1335190810 0.000 F P
120 2 ARTICULAT.BOLT M18X1,5 SK6 0.000
1304 306 108 2 ARTICULAT.BOLT M18X1,5 1335190840 0.000 F
0730 300 093 2 SPRING WASHER 1335190850 0.000 F
138 1304 306 079 1 GEAR SHIFT RAIL 35502 1335313910 0.000 F
140 1304 306 077 H 1 GEAR SHIFT FORK R+CG 1335115280 0.000 F
150 1290 306 066 2 SLIDING PAD IN 1290 306 194(2) 1335190810 0.000 F P
160 2 ARTICULAT.BOLT M18X1,5 SK6 0.000
1304 306 108 2 ARTICULAT.BOLT M18X1,5 1335190840 0.000 F
0730 300 093 2 SPRING WASHER 1335190850 0.000 F
180 1304 306 140 H 1 LOCKING LEVER 3974B 9/16S-109 0.000 F
190 1304 306 090 H 1 BEARING PLATE 40327 9/16 S 90 HINTEN WAAGRECHT 1335390470 0.000 F
200 0730 009 856 H 1 RING 9468B 0.000 F
210 0732 041 374 1 COMPR.SPRING 1335390490 0.000 F
220 1 SCREW PLUG M14X1,5 * 35N.M*DICHTRING 0.000
0636 302 068 H 1 SCREW PLUG DIN 908 ST A3C M 14X1,5 1341290610 0.000 F P S B
0730 008 057 R 1 SEALING RING 0091C A=1,50 0.000 F
260 1 SWITCH SCHL*45N.M*DICHTRING 0.000
0501 311 807 H 1 SWITCH 1824400801 0.000 F P
0634 801 062 R 1 SEALING RING 57730 DIN 7603 AL A 18 X 24 1331192490 0.000 F P G
270 0635 460 024 1 BALL DIN 5401 13 G20 1331192520 0.000 F P
280 1 SCREW PLUG M18X1,5 * 35N.M*DICHTRING 0.000
0636 302 021 1 SCREW PLUG DIN 908 ST A3C M 18X1,5 0.000 F G B
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 25

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.06.19 GEARSHIFT SYST.
062.06.46 CONN.PARTS

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
0634 801 062 R 1 SEALING RING 57730 DIN 7603 AL A 18 X 24 1331192490 0.000 F P G
600 1304 207 002 1 PIN KPL. 1331192980 0.000 F
610 1268 307 170 RH 1 GASKET ENTHALT.IN 1290 306 272(2) 1331192990 0.000 F
620 1304 307 083 1 PLATE ENTHALT.IN 1304 307 082(2) 1331193000 0.000 F
630 2 HEXAGON SCREW M8X28 ISO4017/8.8 A3C 0.000
0636 015 411 H 2 HEXAGON SCREW ISO 4017 8.8 A3C M 8 X 28 1331193010 0.000 F
0630 302 090 RH 2 SPRING WASHER DIN 137 FST FE/ZN8C B 8 0.000 F G B S
640 1 SWITCH 59885 OEFF*45N.M*DICHTRING 0.000
0501 313 916 RH 1 SWITCH 58602 ENTHALT.IN 0501 313 966(1) 1824400950 0.000 F P
0634 801 062 R 1 SEALING RING DIN 7603 AL A 18 X 24 1331192490 0.000 F P G
650 1268 307 170 RH 1 GASKET ENTHALT.IN 1290 306 272(2) 1331192990 0.000 F
660 1295 307 390 1 PLATE ENTHALT.IN 1295 307 389(3) 1331193020 0.000 F
670 2 HEXAGON SCREW M8X20 ISO4017/8.8 A3C 0.000
0636 015 299 RH 2 HEXAGON SCREW ISO 4017 8.8 A3C M 8 X 20 1331192960 0.000 F G P
780 1 SCREW PLUG M18X1,5 * 35N.M*DICHTRING 0.000
0636 302 021 1 SCREW PLUG DIN 908 ST A3C M 18X1,5 0.000 F G B
0634 801 062 R 1 SEALING RING 57730 DIN 7603 AL A 18 X 24 1331192490 0.000 F P G
950 6029 205 562 H 1 CABLE CONNECT. KPL. 2,00M OHNE AMP 1826591520 0.000 F P
CD 1/2004 11.04.2007
sheet 26
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.07.08 G.SHIFT HOUSING * depending on parts list no.
CD 1/2004 11.04.2007
sheet 27
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.07.48 G.SHIFT SHAFT * depending on parts list no.
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 28

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.07.08 G.SHIFT HOUSING
062.07.48 G.SHIFT SHAFT

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
010 1304 307 385 H 1 G.SHIFT HOUSING ENTHALT.IN 1304 307 417(0) 1335414850 0.000
020 1304 307 338 R 1 GASKET 1335420580 0.000 F
030 1 HEXAGON SCREW M8X105 ISO4014/8.8 A3C 0.000
0636 010 634 1 HEXAGON SCREW ISO 4014 8.8 A3C M 8 X105 1335492050 0.000 F G
0630 302 090 RH 1 SPRING WASHER DIN 137 FST FE/ZN8C B 8 0.000 F G B S
034 1 HEXAGON SCREW M8X105 ISO4014/8.8 A3C 0.000
0636 010 634 1 HEXAGON SCREW ISO 4014 8.8 A3C M 8 X105 1335492050 0.000 F G
0630 302 090 RH 1 SPRING WASHER DIN 137 FST FE/ZN8C B 8 0.000 F G B S
038 1 HEXAGON SCREW M8X105 ISO4014/8.8 A3C 0.000
0636 010 634 1 HEXAGON SCREW ISO 4014 8.8 A3C M 8 X105 1335492050 0.000 F G
0630 302 090 RH 1 SPRING WASHER DIN 137 FST FE/ZN8C B 8 0.000 F G B S
042 1 HEXAGON SCREW M8X105 ISO4014/8.8 A3C 0.000
0636 010 634 1 HEXAGON SCREW ISO 4014 8.8 A3C M 8 X105 1335492050 0.000 F G
0630 302 090 RH 1 SPRING WASHER DIN 137 FST FE/ZN8C B 8 0.000 F G B S
046 1 HEXAGON SCREW M8X75 ISO4014/8.8 A3C 0.000
0636 010 540 1 HEXAGON SCREW ISO 4014 8.8 A3C M 8 X 75 1090890150 0.000 F G
0630 302 090 RH 1 SPRING WASHER DIN 137 FST FE/ZN8C B 8 0.000 F G B S
050 1 HEXAGON SCREW M8X75 ISO4014/8.8 A3C 0.000
0636 010 540 1 HEXAGON SCREW ISO 4014 8.8 A3C M 8 X 75 1090890150 0.000 F G
0630 302 090 RH 1 SPRING WASHER DIN 137 FST FE/ZN8C B 8 0.000 F G B S
054 1 HEXAGON SCREW M8X75 ISO4014/8.8 A3C 0.000
0636 010 540 1 HEXAGON SCREW ISO 4014 8.8 A3C M 8 X 75 1090890150 0.000 F G
0630 302 090 RH 1 SPRING WASHER DIN 137 FST FE/ZN8C B 8 0.000 F G B S
058 1 HEXAGON SCREW M8X75 ISO4014/8.8 A3C 0.000
0636 010 540 1 HEXAGON SCREW ISO 4014 8.8 A3C M 8 X 75 1090890150 0.000 F G
0630 302 090 RH 1 SPRING WASHER DIN 137 FST FE/ZN8C B 8 0.000 F G B S
060 0635 303 053 H 1 NEEDLE SLEEVE FA. INA ST KAEFIG 1335491620 0.000 F P B
HK 2520 25X32X20
070 1304 307 019 2 DETENT LEVER 1335491870 0.000 F
080 1304 307 336 4 PIN ENTHALT.IN 1304 307 334(3) 1335492060 0.000 F
110 2 SCREW PLUG M18X1,5 * 35N.M*DICHTRING 0.000
0636 302 021 2 SCREW PLUG DIN 908 ST A3C M 18X1,5 0.000 FGB
0634 801 062 R 2 SEALING RING 57730 DIN 7603 AL A 18 X 24 1331192490 0.000 FPG
230 1304 307 410 1 G.SHIFT SHAFT ENTHALT.IN 1304 307 409(1) 1335221550 0.000 F
240 1238 307 411 R 1 PROTECTING CAP ENTHALT.IN 1304 307 093(2) 0.000 F
300 1304 307 258 1 DRIVER 0.000 F
310 1304 307 259 1 DRIVER 0.000 F
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 29

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.07.08 G.SHIFT HOUSING
062.07.48 G.SHIFT SHAFT

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
320 1304 307 260 1 DRIVER 0.000 F
330 0735 470 126 6 ROLLER 8,0X8,0 FA.INA 1335290900 0.000 F
332 0735 470 126 3 ROLLER 8,0X8,0 FA.INA 1335290900 0.000 F
340 1304 307 442 1 DETENT PART 2848A ENTHALT.IN 1304 307 441(1) 0.000 F
360 0631 329 071 1 SLOT.PIN DIN 1481 ALT 1335492070 0.000 FP
6 X 36 AUSG.78-11
362 0631 329 029 1 SLOT.PIN DIN 1481 ALT 1335492080 0.000 F P
3,5X 36 AUSG.78-11
370 1304 307 255 1 DETENT BUSH ENTHALT.IN 1308 307 009(2) 1335492090 0.000 F
380 0631 329 069 RH 1 SLOT.PIN ISO 8752 ST 6 X 30 1335190440 0.000 FP
382 0631 329 027 1 SLOT.PIN ISO 8752 ST 3,5X 28 1335290540 0.000 F
500 1 DETENT COVER WTB 0.000
1304 307 257 H 1 DETENT COVER ENTHALT.IN 1304 307 320(1) WW 1335430450 0.000
1304 307 321 H 1 DETENT COVER ENTHALT.IN 1304 307 320(1) WW 0.000
510 1304 307 437 RH 1 GASKET 76941 0.000 F
530 0635 460 034 2 BALL DIN 5401 6,350 G20 1335492100 0.000 FG
540 0631 306 849 2 CYLINDRICAL PIN ZFN 6 16MNCR5 E 6 M 6X 60 1335492110 0.000 F
550 1304 307 339 H 3 G.SHIFT DETENT 1335492120 0.000 F
580 0732 042 471 3 COMPR.SPRING 1335492010 0.000 F
594 1 THROTTLE SCREW 71985 D=2,00 0.000
0737 843 061 1 THROTTLE SCREW D=2,00 IN 0737 843 058(2) 0.000 F
0730 008 056 R 1 SEALING RING 8664B A12X17 0.000 FB
600 6038 202 045 1 CUT-OFF VALVE 6472C KPL.H-H*ABLUFTDROSSEL 2,50 0.000 F
604 0501 209 188 2 BALL ROLLER KPL. 1335290850 0.000 F
610 4 HEXAGON SCREW M8X65 ISO4014/8.8 A3C 0.000
0636 010 575 4 HEXAGON SCREW ISO 4014 8.8 A3C M 8 X 65 0.000 F
0630 001 075 RH 4 WASHER DIN 125 ALT 200HV A3C AUSG.90- 1335491590 0.000 FPG
8,4
620 0634 313 505 R 1 O-RING ZFN 744 ACM -80-10 42 X 3 0.000 F
650 1 INSERT WTB 0.000
1304 307 315 H 1 INSERT WW 1335290920 0.000 F
1304 307 194 H 1 INSERT IN 1304 307 317(2) WW 0.000
660 0634 314 021 H 1 O-RING ZFN 744 ACM -70-10 36,2 X 3 0.000
662 2 HEXAGON SCREW M8X30 ISO4017/8.8 A3C 0.000
0636 015 321 RH 2 HEXAGON SCREW ISO 4017 8.8 A3C M 8 X 30 1335491720 0.000 FPG
0630 302 090 RH 2 SPRING WASHER DIN 137 FST FE/ZN8C B 8 0.000 FGBS
680 0750 115 335 H 1 BALL ROLLER 72016 WTB 0.000 F
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 30

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.07.08 G.SHIFT HOUSING
062.07.48 G.SHIFT SHAFT

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
690 1304 307 331 H 1 COVER ENTHALT.IN 1304 307 329(2) 1335492160 0.000 F
694 1304 307 277 RH 1 GASKET ENTHALT.IN 1304 307 276(3) 1335492170 0.000 F
800 1 DETENT PLUNGER 72016 60N*50N.M*60GRAD 0.000
1304 207 016 H 1 DETENT PLUNGER 54991 KPL. IN 1304 207 015(1) 0.000 F
0634 801 332 R 1 SEALING RING 79020 DIN 7603 ST FE/ZN8C A 16 X 22 0.000 F
CD 1/2004 11.04.2007
sheet 31
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.08.02 SHIFT TURRET * depending on parts list no.
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 32

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.08.02 SHIFT TURRET

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
010 1 G.SHIFT COVER WTB 0.000
1304 307 158 H 1 G.SHIFT COVER WW 1335430460 0.000 F
1304 307 042 H 1 G.SHIFT COVER WW 0.000
020 0501 318 308 RH 1 GASKET 4991B 0.000 F
030 4 HEXAGON SCREW M8X50 ISO4017/8.8 A3C 0.000
0636 015 393 R 4 HEXAGON SCREW ISO 4017 8.8 A3C M 8 X 50 0.000 F
0630 302 090 RH 4 SPRING WASHER DIN 137 FST FE/ZN8C B 8 0.000 FGBS
064 0635 303 053 H 1 NEEDLE SLEEVE FA. INA ST KAEFIG 1335491620 0.000 FPB
HK 2520 25X32X20
120 0730 260 330 R 1 BEARING BUSH A=20,00 1335491240 0.000 F
130 0634 300 302 R 1 SHAFT SEAL ZFN 132 NB 25 X 35X 7 B 0.000 F
150 0634 307 367 R 1 ROD WIPER FA. CFW 88NBR/101 1335491190 0.000 F P G
AS 25X 35X 7 X10
300 1304 307 375 H 1 COVER 1335430470 0.000 F
310 0501 318 308 RH 1 GASKET 4991B 0.000 F
320 4 HEXAGON SCREW M8X30 ISO4017/8.8 A3C 0.000
0636 015 321 RH 4 HEXAGON SCREW ISO 4017 8.8 A3C M 8 X 30 1335491720 0.000 FPG
0630 302 090 RH 4 SPRING WASHER DIN 137 FST FE/ZN8C B 8 0.000 FGBS
CD 1/2004 11.04.2007
sheet 33
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.12.02 SET OF SPRINGS * depending on parts list no.
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 34

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.12.02 SET OF SPRINGS

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
180 0732 042 207 2 COMPR.SPRING 72016 0.000 F
370 0730 003 740 1 WASHER A=2,00 0.000 F
390 0730 003 740 1 WASHER A=2,00 0.000 F
402 0732 040 728 H 1 COMPR.SPRING 0.000 FP
500 0630 501 248 1 RETAINING RING FA. ORBIS 25X2 AS25-00 1335390500 0.000 FPB
672 0732 040 819 1 COMPR.SPRING 1335492210 0.000 F
CD 1/2004 11.04.2007
sheet 35
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.43.02 GP HOUSING * depending on parts list no.
CD 1/2004 11.04.2007
sheet 36
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.43.40 CLOSING COMPON. * depending on parts list no.
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 37

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.43.02 GP HOUSING
062.43.40 CLOSING COMPON.

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
010 1304 301 322 1 HOUSING III 0.000 F
020 1304 301 305 1 GASKET 7698C 0.000 F
030 1 HEXAGON SCREW M10X110 0.000
0736 010 181 1 HEXAGON SCREW M10X110 1331390570 0.000 F
034 1 HEXAGON SCREW M10X110 0.000
0736 010 181 1 HEXAGON SCREW M10X110 1331390570 0.000 F
038 1 HEXAGON SCREW M10X70 0.000
0736 010 180 1 HEXAGON SCREW M10X70 0.000 F
042 1 HEXAGON SCREW M10X50 0.000
0736 010 179 1 HEXAGON SCREW M10X50 1331390580 0.000 F
046 1 HEXAGON SCREW M10X70 0.000
0736 010 180 1 HEXAGON SCREW M10X70 0.000 F
050 1 HEXAGON SCREW M10X70 0.000
0736 010 180 1 HEXAGON SCREW M10X70 0.000 F
054 1 HEXAGON SCREW M10X110 0.000
0736 010 181 1 HEXAGON SCREW M10X110 1331390570 0.000 F
058 1 HEXAGON SCREW M10X110 0.000
0736 010 181 1 HEXAGON SCREW M10X110 1331390570 0.000 F
062 1 HEXAGON SCREW M10X70 0.000
0736 010 180 1 HEXAGON SCREW M10X70 0.000 F
066 4 HEXAGON SCREW M10X70 0.000
0736 010 180 4 HEXAGON SCREW M10X70 0.000 F
068 1 HEXAGON SCREW M10X70 0.000
0736 010 180 1 HEXAGON SCREW M10X70 0.000 F
070 3 HEXAGON SCREW M10X70 0.000
0736 010 180 3 HEXAGON SCREW M10X70 0.000 F
074 1 HEXAGON SCREW M10X110 0.000
0736 010 181 1 HEXAGON SCREW M10X110 1331390570 0.000 F
080 0631 306 229 H 2 CYLINDRICAL PIN ZFN 6 NIROSTA 16 M 6X 36 1331192920 0.000 F
090 0750 116 197 H 1 BALL BEARING WTB 80,0X140,0X26,0 1331390630 0.000 FP
100 1 SHIM WTB 0730 006 531(3) 0.000
-A= 1,30- 2,20(ABSTUFUNG:0,10MM)
2049 309 532 1 SHIM A=2,20 NB 0.047 P
2049 309 533 1 SHIM A=2,10 NB 1331390650 0.045 P
2049 309 534 1 SHIM A=2,00 NB 1331390660 0.043 P
2049 309 535 1 SHIM A=1,90 NB 1331390670 0.041 P
2049 309 536 1 SHIM A=1,80 NB 1331390680 0.050 P
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 38

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.43.02 GP HOUSING
062.43.40 CLOSING COMPON.

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
0730 006 532 1 SHIM A=1,70 NB 1331390690 0.000 F P
0730 006 533 1 SHIM A=1,60 NB 1331390700 0.000 F P
0730 006 534 1 SHIM A=1,50 NB 1331390710 0.000 F
0730 007 781 1 SHIM A=1,40 NB 1331390720 0.000 F
0730 007 782 1 SHIM A=1,30 NB 1331390730 0.000 F
200 1304 301 034 1 COVER ENTHALT.IN 1238 308 199(1) 0.000 F
210 1238 308 201 RH 1 GASKET 34612 ENTHALT.IN 1238 308 202(2) 0.000 F
220 4 HEXAGON SCREW M12X28 DIN933ALT/8.8 A3C 0.000
0636 016 181 4 HEXAGON SCREW DIN 933 ALT 8.8 A3C AUSG.87-09 0.000 F
M 12 X 28
CD 1/2004 11.04.2007
sheet 39
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.44.03 PLANETARY DRIVE * depending on parts list no.
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 40

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.44.03 PLANETARY DRIVE

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
030 1304 232 095 H 1 PLANET CARRIER 66708 KPL. IN 1304 232 035(1) 1332312850 0.000 F
040 1304 232 037 1 PLANET GEAR SET KPL. 1332392300 0.000 F
050 0730 103 102 12 INTERM.WASHER A=1,50 IN 0730 105 951(2) 1332391760 0.000 F P
060 0501 304 692 8 WASHER ENTHALT.IN 0501 304 086(2) 1332392310 0.000 F P
070 0735 470 115 160 NEEDLE ROLLER 5,0X15,3 FA.INA 1332392320 0.000 F
080 1304 332 111 H 4 PLANET SHAFT 1332392330 0.000 F
090 0631 329 037 4 SLOT.PIN ISO 8752 ST 4 X 26 1332392340 0.000 F P B
110 1304 332 215 1 RING GEAR CARR. ENTHALT.IN 1304 332 214(0) 1333312410 0.000 F
116 1304 333 012 1 BUSH 1332392350 0.000 F
120 0750 116 165 RH 1 BALL BEARING WTB 80,0X110,0X16,0 0.000 F
130 1 SNAP RING 0420A WTB 0730 513 754(2) 0.000
-A= 2,00- 2,50(ABSTUFUNG:0,10MM)
0730 513 755 H 1 SNAP RING A=2,50 NB 0.000 F
0730 513 756 H 1 SNAP RING A=2,40 NB 0.000 F
0730 513 757 H 1 SNAP RING A=2,30 NB 0.000 F
0730 513 758 H 1 SNAP RING A=2,20 NB 0.000 F
0730 513 759 H 1 SNAP RING A=2,10 NB 0.000 F
0730 513 760 H 1 SNAP RING A=2,00 NB 0.000 F
140 1304 332 178 H 1 RING GEAR Z86 1333390470 0.000 F
150 0730 505 140 1 LOCKING WIRE A=2,00 IN 0730 505 052(2) 1333390480 0.000 F
CD 1/2004 11.04.2007
sheet 41
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.45.03 SYNCHRONIZER * depending on parts list no.
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 42

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.45.03 SYNCHRONIZER

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
110 1304 233 006 H 1 CLUTCH BODY KPL. IN 1304 233 008(0) 1332654530 0.000 F
130 1313 333 001 R 1 SYNCHRO.BODY ENTHALT.IN 1296 333 014(1) 1332612300 0.000 F
140 1 RETAINING RING WTB 0.000
-A= 3,70- 4,00(ABSTUFUNG:0,10MM)
0630 501 061 RH 1 RETAINING RING DIN 471 125X4 NB 1332690470 0.000 FB
0630 501 173 R 1 RETAINING RING DIN 471 125X3,9 NB 1332690480 0.000 F
0630 501 174 R 1 RETAINING RING DIN 471 125X3,8 NB 0.000 F
0630 501 175 R 1 RETAINING RING DIN 471 125X3,7 NB 1332690500 0.000 F
150 2 SYNCHRO.RING 78513 WTB*SINT/SCHMIEDE*MOLYB. 0.000
1296 333 044 RH 2 SYNCHRO.RING 0198A WW 0.000
1296 333 045 RH 2 SYNCHRO.RING 0198A IN 1296 333 055(1) WW 0.000 F
160 1304 333 011 1 SLIDING SLEEVE ENTHALT.IN 1304 333 013(1) 1332621950 0.000 F
170 1240 304 278 R 9 PRESSURE PIECE ZF_B119-167 0.000 FP
180 0732 040 385 R 9 COMPR.SPRING 0.000 FP
190 0732 040 386 R 9 COMPR.SPRING 0.000 FP
210 1304 233 013 H 1 CLUTCH BODY 2334A KPL. IN 1304 233 012(2) 1332654540 0.000 F
CD 1/2004 11.04.2007
sheet 43
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.46.05 GP SHIFT SYSTEM * depending on parts list no.
CD 1/2004 11.04.2007
sheet 44
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.46.40 CONN.PARTS * depending on parts list no.
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 45

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.46.05 GP SHIFT SYSTEM
062.46.40 CONN.PARTS

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
010 1304 334 075 1 GEAR SHIFT RAIL 1335313920 0.000 F
020 0750 112 047 R 1 FLANGE PACKING WTB 22X36X14,5 1335190450 0.000 F
030 1315 334 041 1 PISTON ENTHALT.IN 1315 334 040(1) 0.000 F
032 0734 307 287 2 SEALING RING 50X100X7,5 FA.KACO 0.000 F
060 0750 112 096 R 1 GUIDE RING WTB 1335190900 0.000 F
070 1 LOCKING NUT M16X1,5 ZFN99 0.000
0737 006 095 R 1 LOCKING NUT MS16X1,5 1335190490 0.000 F
080 1304 334 079 H 1 CYLINDER 0.000 F
090 0634 313 338 1 O-RING ZFN 744 FPM -80-10 108 X 3 1335190930 0.000 F
100 3 HEXAGON SCREW AM10X65 DIN6921ALT/10.9A3C 0.000
0636 023 023 H 3 HEXAGON SCREW DIN 6921 ALT 10.9 A3CSM AUSG.83- 1331192880 0.000 F
A M 10X 65
110 1304 334 063 1 GEAR SHIFT FORK 1335115290 0.000 F
120 2 ARTICULAT.BOLT 0894B M24X1,5 SK6 0.000
1315 334 011 2 ARTICULAT.BOLT M24X1,5 1335190580 0.000 F
0730 300 005 2 SPRING WASHER 1335190590 0.000 F P
140 1272 334 003 2 SLIDING PAD --- 1335190950 0.000 F
150 1 DETENT PLUNGER 105N*50N.M*90GRAD 0.000
1313 207 004 RH 1 DETENT PLUNGER 55005 KPL. IN 1313 207 001(2) 1331192510 0.000 F P
0634 801 332 R 1 SEALING RING DIN 7603 ST FE/ZN8C A 16 X 22 0.000 F
200 0635 460 024 1 BALL DIN 5401 13 G20 1331192520 0.000 F P
206 6029 205 562 H 1 CABLE CONNECT. KPL. 2,00M OHNE AMP 1826591520 0.000 F P
208 1 SWITCH 59885 OEFF*45N.M*DICHTRING 0.000
0501 313 916 RH 1 SWITCH 58602 ENTHALT.IN 0501 313 966(1) 1824400950 0.000 F P
0634 801 062 R 1 SEALING RING DIN 7603 AL A 18 X 24 1331192490 0.000 F P G
CD 1/2004 11.04.2007
sheet 46
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.57.09 RANGE SELECTION * depending on parts list no.
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 47

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.57.09 RANGE SELECTION

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
010 1304 245 015 H 1 PIPE 6252B KPL. 0.000 F
020 1 UNION SCREW 3946B 10 DIN7643 0.000
0637 835 515 H 1 UNION SCREW DIN 7643 10 0.000 F P G S
0730 008 057 R 2 SEALING RING A=1,50 0.000 F
030 1 UNION SCREW 3946B 10 DIN7643 0.000
0637 835 515 H 1 UNION SCREW DIN 7643 10 0.000 F P G S
0730 008 057 R 2 SEALING RING A=1,50 0.000 F
050 1304 245 016 H 1 PIPE 6253B KPL. 0.000 F
060 1 UNION SCREW 3946B 10 DIN7643 0.000
0637 835 515 H 1 UNION SCREW DIN 7643 10 0.000 F P G S
0730 008 057 R 2 SEALING RING A=1,50 0.000 F
070 1 UNION SCREW 3946B 10 DIN7643 0.000
0637 835 515 H 1 UNION SCREW DIN 7643 10 0.000 F P G S
0730 008 057 R 2 SEALING RING A=1,50 0.000 F
140 0659 160 068 H 2 CABLE CLIP FA. HELLERMANN PA6.6 SCHWARZ 0.000 F
T30L-W 3,6X200
CD 1/2004 11.04.2007
sheet 48
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.61.01 PARKING BRAKE * depending on parts list no.
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 49

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.61.01 PARKING BRAKE

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
010 0634 303 110 1 O-RING 73613 ZFN 744 NBR -70-10 138 X 3 0.003 PF
014 0634 316 181 1 O-RING 73613 ZFN 744 ACM -70-10 10 X 3 1331390600 0.000 F
020 1304 301 296 1 GASKET 1331320760 0.000 F
030 1304 308 001 1 SPEEDO.WORM 1333710640 0.000 F
040 1304 301 317 1 HOUSING PARKBREMSE ISUZU 1331312040 0.000 F
050 8 HEXAGON SCREW M10X65 0.000
0736 010 191 8 HEXAGON SCREW M10X65 1331390610 0.000 F
054 5 HEXAGON SCREW 4941C WTB*M12X75 DIN933ALT/8.8A3 0.000
5 HEXAGON SCREW M12X75 DIN933ALT/8.8 A3C 0.000
0636 016 195 5 HEXAGON SCREW DIN 933 ALT 8.8 A3C AUSG.87-09 0.000 F
M 12 X 75
0630 001 049 H 5 WASHER DIN 125 ALT 200HV A3C AUSG.90- 0.000 FPB
13
0768 044 251 5 HEXAGON SCREW M12X75 0.000
060 0735 321 273 1 NEEDLE BEARING 95,0X115,0X26,0 FA.INA 1333390490 0.000 F
070 0630 513 010 H 1 SNAP RING FA. ORBIS SB 115 1333390500 0.000 F
080 0750 111 377 2 SHAFT SEAL WTB 95X110X10 1333390510 0.000 F
090 1304 338 092 1 OUTPUT FLANGE 1372432880 0.000 F
100 1304 338 045 1 WASHER ENTHALT.IN 1295 332 063(1) 1095090600 0.000 F
110 2 HEXAGON SCREW M12X160 DIN931ALT/10.9 0.000
0636 011 478 2 HEXAGON SCREW DIN 931 ALT 10.9 AUSG.87-09 1090091680 0.000 FP
M 12 X160
130 1 SPEEDO SHAFT M30X1,5 0.000
1304 208 001 1 SPEEDO SHAFT KPL. 0.000 F
/150 0634 300 185 RH 1 SHAFT SEAL ZFN 132 NB 10 X 15X 3 BOF 1333790080 0.001 PF
0634 801 324 RH 1 SEALING RING DIN 7603 ST FE/ZN8C A 30 X 36 0.000 F
140 0730 361 059 1 COVER 1372491520 0.000 FP
CD 1/2004 11.04.2007
sheet 50
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.92.00 MOUNTING * depending on parts list no.
CD 1/2004 11.04.2007
sheet 51
parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU
figure: 062.92.16 CLUTCH HOUSING * depending on parts list no.
ZF-ELCAT parts list CD 1/2004 11.04.2007
sheet 52

parts list: 1304 051 414 9 S 109 / SG*LL*ANGEFL*DW-WR H-H / ISUZU


figure: 062.92.00 MOUNTING
062.92.16 CLUTCH HOUSING

item part no. OCF description mod. no. mod. intr. technical information opt. customer's code no. weight suppl.plant
010 6060 301 316 1 BELL HOUSING 1311111830 0.000 F
020 10 HEXAGON SCREW 0369B M18X1,5X85 ISO8765/8.8 A3C 0.000
0636 020 403 10 HEXAGON SCREW ISO 8765 8.8 A3C M 18X1,5 X 85 0.000 F
0630 001 021 10 WASHER DIN 125 ALT 200HV AUSG.90-03 0.000 F P G
19
030 6060 301 195 1 COVER 1311190240 0.000 F
040 4 HEXAGON SCREW 64137 M8X12 ISO4017/8.8 A3C 0.000
0636 015 388 H 4 HEXAGON SCREW ISO 4017 8.8 A3C M 8 X 12 1311190250 0.000 F G
190 0635 460 012 4 BALL DIN 5401 6,5 G20 0.000 F P G
260 6060 301 162 1 SEALING CAP 1311190260 0.000 F

**** END ****

Você também pode gostar