WOVENS- MADURA GARMENTS EXPORTS LTD (RAM

OPERATION BULLETIN
Buyer: PETER ENGLAND Order Qty:
Style No: BASIC Created By:
Standard No Of Workstations 39.00
Standard No Of Operators in Line 33.00 TOTAL SMV
Standard No Of Helpers in Line 3.00 SAM @ 65%
Standard No Of Ironers in Line 1.00
Standard No Of Chekar in Line 2.00
Target as per Standard Workstations
Expected Average Efficiency = 50% Possible Daily Output @ 100% Efficiency
Targeted Peak Efficiency = 65% Expected Daily Output @ Average Efficiency
MAN POWER UTILISATION % 88% Expected Daily Output @ Peak Efficiency
SL NO Operation Description Freq Machine SMV

COLLAR
1 Collar run with trim SNEC 0.50
2 Collar turn CTM 0.24
3 Collar top SNUBT 0.45
4 Band hem SNUBT 0.50
5 Band se t SNUBT 1.05
6 Band top SNUBT 0.25
7 Collar notch &trim SNEC 0.20
8 Collar content lbl SNUBT 0.40
SLEEVE
9 Sml plkt att SNUBT 0.450
10 Sleevetack SNUBT 0.258
11 Sleeve box sew SNUBT 1.100
CUFF
12 Cuff hem SNUBT 0.450
13 Run stitch SNEC 0.600
14 Cuff turn CTM 0.240
15 Top stitch SNUBT 0.550
FRONT
11 Front plkt KANSAI 0.60
12 Btn plkt sew SNUBT 0.45
13 Pkt iron Pressing Table 0.55
14 PKT hem SNUBT 0.400
15 PKT att SNUBT 0.650
13 Front insp & pair Helper table 0.350
BACK
20 Yoke lbl att SNUBT 0.55
20 Sew pleat at back SNUBT 0.60
 21 Yoke set SNUBT 0.50
22 Sew w/c lbl SNUBT 0.25
ASSEMBLY
23 Shoulder joint SNUBT 0.50
24 Collar attach SNUBT 0.60
25 Collar finish SNUBT 0.75
26 Slv match (helper) Helper table 0.75
27 Slv set SNUBT 0.85
28 Slv top SNUBT 0.70
29 Side seam FOA 0.70
30 Cuff att SNUBT 0.85
31 Bottom Hem SNUBT 0.55
B/H & B/S
32 Frnt btn hole and cuff Btn hole m/c 0.58
33 small b/h Btn hole m/c 0.35
34 frnt btn marking Helper table 0.45
35 Front butn sew-7 & cuff Btn att m/c 0.62
36 small b/s Btn att m/c 0.32
37 Trimming n checking Checking table 2.00
TOTAL 22.71

MACHINES NO'S SMV

SNUBT 24.5 13.66
DNLS 0.0 0.00
SNEC 2.5 1.30
3TO/L 0.0 0.00
kansai 1.0 0.60
SNCS 0.0 0.00
DNCS 0.0 0.00
CTM 1.0 0.48
FOA 1.0 0.70
3N FOA 0.0 0.00
AUTOJIG 0.0 0.00
Btk m/c 0.0 0.00
Btn hole m/c 1.5 0.93
Btn att m/c 1.5 0.94
3T F/L 0.0 0.00
5T F/L 0.0 0.00
ZIG ZAG M/C 0.0 0.00
TOTAL 33.0 18.6
MENTS EXPORTS LTD (RAMANAGARAM)
ERATION BULLETIN
Order Qty:
Created By: I.E

TOTAL SMV 22.71

SAM @ 65% 30.66

rd Workstations
utput @ 100% Efficiency 824
Output @ Average Efficiency 412
ly Output @ Peak Efficiency 536
SAM @ Targeted
No Of W/s ACTUAL LAY OUT
Eff
M/C Hlp Chekar Iron
0.68 0.75 1
0.33 0.36 0.5
0.61 0.68 1
0.68 0.75 1
1.42 1.58 1
0.34 0.38 1
0.27 0.30 0.5
0.54 0.60 1

0.61 0.68 0.5

0.35 0.39 0.5
1.49 1.66 2
0.00
0.61 0.68 1
0.81 0.90 1
0.32 0.36 0.5
0.74 0.83 1

0.81 0.90 1
0.61 0.68 1
0.74 0.83 1.00
0.54 0.60 1
0.88 0.98 1
0.47 0.53 1.00

0.74 0.83 1.00

0.81 0.90 1
 0.68 0.75 1
0.34 0.38 0.5

0.68 0.75 1
0.81 0.90 1
1.01 1.13 1
1.01 1.13 1.00
1.15 1.28 1
0.95 1.05 1
0.95 1.05 1
1.15 1.28 2
0.74 0.83 1

0.78 0.87 1
0.47 0.53 0.5
0.61 0.68 1.00
0.84 0.93 1
0.43 0.48 0.5
2.70 3.01 2.00
30.66 34.22 33.00 3.00 2.00 1.00

MANUAL NO'S SMV

Helper table 3.00 1.55

Checking table 2.00 2.00

Pressing table 1.00 0.55

TOTAL 6.0 4.1

 WOVENS- MADURA GARMENTS EXPORTS LTD (RAM
OPERATION BULLETIN
Buyer: PETER ENGLAND Order Qty:
Style No: BASIC H/S Created By:
Standard No Of Workstations 31.50
Standard No Of Operators in Line 25.50 TOTAL SMV
Standard No Of Helpers in Line 3.00 SAM @ 65%
Standard No Of Ironers in Line 1.00
Standard No Of Chekar in Line 2.00
Target as per Standard Workstations
Expected Average Efficiency = 50% Possible Daily Output @ 100% Efficiency
Targeted Peak Efficiency = 65% Expected Daily Output @ Average Efficiency
MAN POWER UTILISATION % 88% Expected Daily Output @ Peak Efficiency
SL NO Operation Description Freq Machine SMV

COLLAR
1 Collar run with trim SNEC 0.50
2 Collar turn CTM 0.24
3 Collar top SNUBT 0.45
4 Band hem SNUBT 0.50
5 Band se t SNUBT 1.05
6 Band top SNUBT 0.25
7 Collar notch &trim SNEC 0.20
8 Collar content lbl SNUBT 0.40
FRONT
11 Front plkt KANSAI 0.60
12 Btn plkt sew SNUBT 0.45
13 Pkt iron Pressing Table 0.55
14 PKT hem SNUBT 0.400
15 PKT att SNUBT 0.650
13 Front insp & pair Helper table 0.350
BACK
20 Yoke lbl att SNUBT 0.55
20 Sew pleat at back SNUBT 0.60
21 Yoke set SNUBT 0.50
22 Sew w/c lbl SNUBT 0.25
ASSEMBLY
23 Shoulder joint SNUBT 0.50
24 Collar attach SNUBT 0.60
25 Collar finish SNUBT 0.75
26 Slv match (helper) Helper table 0.75
27 Slv set SNUBT 0.85
28 Slv top SNUBT 0.70
 29 Side seam FOA 0.70
30 sleeve hem SNUBT 0.85
31 Bottom Hem SNUBT 0.55
B/H & B/S
32 Frnt btn hole Btn hole m/c 0.58
34 frnt btn marking Helper table 0.45
35 Front butn sew-7 Btn att m/c 0.62
37 Trimming n checking Checking table 2.00
TOTAL 18.39

MACHINES NO'S SMV

SNUBT 19.5 10.85
DNLS 0.0 0.00
SNEC 1.5 0.70
3TO/L 0.0 0.00
kansai 1.0 0.60
SNCS 0.0 0.00
DNCS 0.0 0.00
CTM 0.5 0.24
FOA 1.0 0.70
3N FOA 0.0 0.00
AUTOJIG 0.0 0.00
Btk m/c 0.0 0.00
Btn hole m/c 1.0 0.58
Btn att m/c 1.0 0.62
3T F/L 0.0 0.00
5T F/L 0.0 0.00
ZIG ZAG M/C 0.0 0.00
TOTAL 25.5 14.3
MENTS EXPORTS LTD (RAMANAGARAM)
ERATION BULLETIN
Order Qty:
Created By: I.E

TOTAL SMV 18.39

SAM @ 65% 24.83

rd Workstations
utput @ 100% Efficiency 822
Output @ Average Efficiency 411
ly Output @ Peak Efficiency 534
SAM @ Targeted
No Of W/s ACTUAL LAY OUT
Eff
M/C Hlp Chekar Iron
0.68 0.75 1
0.33 0.36 0.5
0.61 0.68 1
0.68 0.75 1
1.42 1.58 1
0.34 0.38 1
0.27 0.30 0.5
0.54 0.60 1

0.81 0.90 1
0.61 0.68 1
0.74 0.83 1.00
0.54 0.60 1
0.88 0.98 1
0.47 0.53 1.00

0.74 0.83 1.00

0.81 0.90 1
0.68 0.75 1
0.34 0.38 0.5

0.68 0.75 1
0.81 0.90 1
1.01 1.13 1
1.01 1.13 1.00
1.15 1.28 1
0.95 1.05 1
 0.95 1.05 1
1.15 1.28 2
0.74 0.83 1

0.78 0.87 1
0.61 0.68 1.00
0.84 0.93 1
2.70 3.01 2.00
24.83 27.64 25.50 3.00 2.00 1.00

MANUAL NO'S SMV

Helper table 3.00 1.55

Checking table 2.00 2.00

Pressing table 1.00 0.55

TOTAL 6.0 4.1