14-17

ENGINE MECHANICAL - PARTIAL ENGINE ASSY

PARTIAL ENGINE ASSY

141AL-01

COMPONENTS

Front Fender Apron Seal RH

Front Fender Apron Seal LH

Front Fender Liner RH

Engine Under
Cover No. 1

Front Fender Liner LH

A78329

2005 SIENNA REPAIR MANUAL (RM1163U)

Author
: Date
: 2316

14-18
ENGINE MECHANICAL - PARTIAL ENGINE ASSY

FR Wiper Arm RH

Front Wiper Arm

Head Cover FR Wiper Arm LH
20 (205, 15)

20 (205, 15)
Front Wiper Arm Head Cover

Cowl Top Ventilator Louver

Sub-assy

Windshield Wiper Motor

Assy
Cowl Top to Cowl Brace Inner No. 1 5.5 (56, 49 in.⋅lbf)

x2 x4
7.5 (76, 66 in.⋅lbf)

7.5 (76, 66 in.⋅lbf)

x7
Windshield Wiper Motor
Connector
Cowl Top Panel Sub-assy
Outer Front

N·m (kgf·cm, ft·lbf) : Specified torque

A79467

2005 SIENNA REPAIR MANUAL (RM1163U)

Author
: Date
: 2317

 14-19
ENGINE MECHANICAL - PARTIAL ENGINE ASSY

7.9 (81, 70 in.⋅lbf)

V-Bank Cover Sub-assy

Air Cleaner Cap Sub-assy

5.0 (51, 44 in.⋅lbf)

5.0 (51, 44 in.⋅lbf)

Air Cleaner Filter Element Sub-assy

5.5 (56, 49 in.⋅lbf)
5.0 (51, 44 in.⋅lbf)

Battery Clamp
Air Cleaner Sub-assy
5.0 (51, 44 in.⋅lbf)
Inlet No. 2

Air Cleaner Case

Battery 7.8 (80, 69 in.⋅lbf)

Air Cleaner Inlet No. 1

Air Cleaner Bracket

N·m (kgf·cm, ft·lbf) : Specified torque Battery Tray

A78331

2005 SIENNA REPAIR MANUAL (RM1163U)

Author
: Date
: 2318

14-20
ENGINE MECHANICAL - PARTIAL ENGINE ASSY

V Belt No. 1

64 (653, 47)
Engine Moving
Control Rod

Generator Bracket No. 2

23 (235, 17)
28 (286, 21)
8.4 (85, 74 in.⋅lbf)
58 (591, 43) 64 (653, 47)

9.8 (100, 7)

8.4 (85, 74 in.⋅lbf)

43 (438, 32)

18 (184, 13)
18 (184, 13)
Engine Mounting
Stay No. 2 RH

Generator Assy

Fuel Vapor Feed Heater Water

Generator Belt Adjusting Bar
Hose No. 1 Inlet Hose B
Union to Check
Valve Hose

Oil Reservoir to Pump Hose No. 1 Fuel Pipe

Sub-assy
No. 1
Radiator Hose Outlet
Oil Cooler Inlet Hose No. 1
Oil Cooler Outlet Hose No. 1
Steering Gear Outlet
Return Tube Fuel Pipe Clamp
Heater Water
Fan Belt Adjusting
Outlet Hose B
Bar Bracket
Transmission Control
Cable Assy
Radiator Hose Inlet
13 (130, 9)

Compressor and
25 (250, 18) Magnetic Clutch

N·m (kgf·cm, ft·lbf) : Specified torque

A78332

2005 SIENNA REPAIR MANUAL (RM1163U)

Author
: Date
: 2319

 14-21
ENGINE MECHANICAL - PARTIAL ENGINE ASSY

FF:

 Gasket

 Gasket

 Gasket  62 (632, 46)

Compression Spring
43 (438, 32)

Exhaust Pipe Assy Front

 62 (632, 46)

Exhaust Pipe Assy Front

4WD:

 Gasket

 62 (632, 46)
 Gasket

 Gasket

 62 (632, 46) 43 (438, 32)

Exhaust Pipe Assy Center

 62 (632, 46)

 Gasket 43 (438, 32)

N·m (kgf·cm, ft·lbf) : Specified torque  Non-reusable part

A78333

2005 SIENNA REPAIR MANUAL (RM1163U)

Author
: Date
: 2320

14-22
ENGINE MECHANICAL - PARTIAL ENGINE ASSY

Propeller Shaft Assy (4WD)

74 (749, 54)

Steering Intermediate Shaft Assy

35 (357, 26)

Front Stabilizer Link

Assy LH

Tie Rod Assy LH

74 (755, 55)
49 (500, 36)
 Cotter Pin
8.0 (82, 71 in.⋅lbf)

Speed Sensor Front LH

 294 (2,998, 217)

Front Suspension Arm
Sub-assy Lower No. 1 LH Front Axle Hub LH Nut

127 (1,295, 94)

N·m (kgf·cm, ft·lbf) : Specified torque

A78334

2005 SIENNA REPAIR MANUAL (RM1163U)

Author
: Date
: 2321

 14-23
ENGINE MECHANICAL - PARTIAL ENGINE ASSY

Exhaust Manifold Sub-assy RH (2WD)

Exhaust Manifold Converter Sub-assy (4WD)
Vane Pump V Belt
7.8 (80, 69 in.⋅lbf) 8.5 (87, 75 in.⋅lbf)

44 (449, 32) Exhaust Manifold

Heat Insulator No. 1

44 (449, 32)
Vane Pump Assy 49 (500, 36)

95 (969, 70)
34 (347, 25)

 Exhaust Manifold to
Head Gasket
Manifold Stay
87 (887, 64)
34 (347, 25)
95 (969, 70)
17 (173, 13)

Stabilizer Bar Front

(4WD)

70 (714, 52)

(4WD)
75 (765, 55)
Rack & Pinion
Power Steering
Frame Side
Gear Assy (4WD)
Rail Plate
Sub-assy RH

Front Frame Assy

Frame Side
Front Suspension Member
Rail Plate
32 (329, 24) Brace Rear RH
Sub-assy LH
Front Suspension Member
85 (867, 63) 32 (329, 24)
Brace Rear LH
32 (329, 24)

32 (329, 24)
32 (329, 24)

85 (867, 63) 85 (867, 63)

32 (329, 24)
N·m (kgf·cm, ft·lbf) : Specified torque 32 (329, 24)

 Non-reusable part 85 (867, 63)

A78335

2005 SIENNA REPAIR MANUAL (RM1163U)

Author
: Date
: 2322

14-24
ENGINE MECHANICAL - PARTIAL ENGINE ASSY

Front Drive Shaft Assy RH (4WD)

 Snap Ring (4WD)

34 (347, 25)

34 (347, 25)

34 (347, 25)
Engine Mounting Bracket RR (4WD)
64 (653, 47)

Transfer Stiffener
Plate RH (4WD)
Front Drive Shaft Assy RH (2WD)

Drive Shaft Bearing Bracket (2WD)

 Drive Shaft Bearing Bracket

Hole Snap Ring (2WD)
64 (650, 47)

 Snap Ring
 32 (330, 24)

Front Drive
Shaft Assy LH

46 (470, 34)

7.8 (80, 69 in.⋅lbf)

Flywheel Housing Under Cover

64 (650, 47)
x5

 48 (489, 35)
Drive Plate Starter Assy
& Torque
Converter 37 (379, 27)
37 (380, 26)
Setting Bolt

64 (653, 47)

Engine Mounting Bracket FR

Automatic Transaxle Assy (2WD)
Automatic Transmission w/ Transfer (4WD) 37 (380, 26)
N·m (kgf·cm, ft·lbf) : Specified torque
 Non-reusable part A78336

2005 SIENNA REPAIR MANUAL (RM1163U)

Author
: Date
: 2323

 14-25
ENGINE MECHANICAL - PARTIAL ENGINE ASSY

8.0 (82, 71 in.⋅lbf)

Emission Control Valve Set

20 (199, 14)
20 (199, 14)
Emission Control 28 (286, 21)
20 (199, 14)
Valve Bracket

Surge Tank
Stay No. 2

Intake Air Surge Tank

Surge Tank Stay No. 1
Engine Hanger No. 1
28 (286, 21)

 Air Surge Tank to

15 (153, 11) Intake Manifold Gasket
8.4 (86, 74 in.⋅lbf)
15 (153, 11)

15 (153, 11)

15 (153, 11)

Intake Manifold

 Intake Manifold to
Water Outlet Head Gasket No. 1
8.0 (80, 71 in.⋅lbf)
 Intake Manifold to
Head Gasket No. 2

83 (846, 61)
Ignition Coil Assy
x8

Drive Plate
Spacer Rear
Drive Plate
Spacer Front
Drive Plate & Ring Gear
N·m (kgf·cm, ft·lbf) : Specified torque Sub-assy
 Non-reusable part A78337

2005 SIENNA REPAIR MANUAL (RM1163U)

Author
: Date
: 2324

14-26
ENGINE MECHANICAL - PARTIAL ENGINE ASSY

20 (199, 14)

Knock Sensor

Thermostat
8.0 (82, 71 in.⋅lbf)

32 (326, 24)  O-ring

20 (199, 14)

Pump Bracket
Water Inlet

8.5 (87, 75 in.⋅lbf)

Exhaust Manifold Heat

15 (153, 11)
Insulator No. 2
Engine Oil Pressure
Switch Assy
54 (551, 40)

 Exhaust Manifold to
Head LH Gasket
Engine Mounting Bracket RH

58 (591, 43) 49 (500, 36)

8.5 (87, 75 in.⋅lbf)

Generator Bracket No. 1 49 (500, 36)

Compressor Mounting Bracket No. 1

25 (250, 18)

Exhaust Manifold
Converter Sub-assy
Manifold Stay No. 2 No. 2
Manifold Converter
Insulator No. 3

49 (500, 36)
N·m (kgf·cm, ft·lbf) : Specified torque
 Non-reusable part
A78338

2005 SIENNA REPAIR MANUAL (RM1163U)

Author
: Date
: 2325

 14-27
ENGINE MECHANICAL - PARTIAL ENGINE ASSY

Oil Filler Cap Sub-assy

Spark Plug
25 (250, 18)

8.0 (80, 71 in.⋅lbf)

Cylinder Head 8.0 (80, 71 in.⋅lbf)

Cover Sub-assy
Ventilation Valve Oil Filler
Sub-assy Cap Gasket

Cylinder Head
Cover
Cylinder Head
Sub-assy LH
Cover Gasket
 Spark Plug
Cylinder Head Cover
VVT Sensor Tube Gasket
Gasket No. 2
8.0 (82, 71 in.⋅lbf)  O-ring  Spark Plug
Tube Gasket LH
8.0 (82, 71 in.⋅lbf)

Camshaft Timing
Oil Control Valve Assy

 O-ring

Oil Level Gage Guide

Oil Level Gage

Sub-assy

 O-ring

8.0 (82, 71 in.⋅lbf)

N·m (kgf·cm, ft·lbf) : Specified torque
 Non-reusable part A78304

2005 SIENNA REPAIR MANUAL (RM1163U)

Author
: Date
: 2326

14-28
ENGINE MECHANICAL - PARTIAL ENGINE ASSY

Timing Belt
8.5 (87, 75 in.⋅lbf)

Timing Belt No. 2 Cover

Timing Belt Guide No. 2

Engine Mounting Bracket RH

28 (286, 21)

Timing Belt No. 1 Cover

8.5 (87, 75 in.⋅lbf)

220 (2,250, 162)

Crankshaft Pulley

27 (280, 20)

Chain Tensioner
Assy No. 1

N·m (kgf·cm, ft·lbf) : Specified torque

A78305

2005 SIENNA REPAIR MANUAL (RM1163U)

Author
: Date
: 2327

 14-29
ENGINE MECHANICAL - PARTIAL ENGINE ASSY

Timing Belt No. 3 Cover

Gasket

Collar 28 (286, 21)

8.5 (87, 76 in.⋅lbf)
Bushing Timing Belt
Idler Bracket

x6

43 (438, 32) Camshaft Timing Pulley

125 (1,275, 92)
Timing Belt Idler
Sub-assy No. 2

Water Pump Assy

 Water Pump Gasket

8.0 (82, 71 in.⋅lbf)

8.0 (82, 71 in.⋅lbf)

Timing Belt Idler Sub-assy No. 1

34 (347, 25)

Crankshaft Timing Pulley

8.0 (82, 71 in.⋅lbf)

Crankshaft
Position Sensor
8.0 (80, 71 in.⋅lbf)
N·m (kgf·cm, ft·lbf) : Specified torque
Timing Belt Plate
 Non-reusable part
A78306

2005 SIENNA REPAIR MANUAL (RM1163U)

Author
: Date
: 2328

14-30
ENGINE MECHANICAL - PARTIAL ENGINE ASSY

RH Bank
Camshaft Bearing
Cap No. 4 Camshaft Timing Gear Bolt Washer
Camshaft Bearing Camshaft Sub Gear
16 (163, 12) Cap No. 2 Camshaft Sub
Gear Wave Washer
x10

Camshaft Sub Gear

Shaft Snap Ring
Camshaft Bearing
Cap No. 1 Camshaft Bearing Cap No. 5
Camshaft Bearing Cap No. 2
No. 2 Camshaft
Camshaft Bearing Cap No. 3
x10 Camshaft Bearing Cap No. 6
16 (163, 12)
150 (1,530, 111)

Camshaft Bearing Camshaft Timing Gear Assy

Cap No. 2
Camshaft

 Cylinder Head
10 (102, 7)
Rear Plate Gasket
19 (189, 14)
x4
See page (14-44 )
1st: 54 (550, 40)
Cylinder Head
2st: Turn 90
Sub-assy Cylinder Head
Cover Rear

45 (459, 33)

 Gasket

Oil Control
 Camshaft Setting Valve Filter
Oil Seal

 Cylinder Head
Gasket

N·m (kgf·cm, ft·lbf) : Specified torque

 Non-reusable part
A78307

2005 SIENNA REPAIR MANUAL (RM1163U)

Author
: Date
: 2329

 14-31
ENGINE MECHANICAL - PARTIAL ENGINE ASSY

Camshaft Bearing Camshaft Bearing Cap No. 2

LH Bank Cap No. 5
Camshaft Bearing Cap No. 3

Camshaft Bearing Cap No. 6

16 (163, 12)
Camshaft Timing Gear Assy
150 (1,530, 11)
Camshaft Bearing
Cap No. 2
Camshaft Bearing Camshaft Sub
No 3 Camshaft Sub-assy Cap No. 4 Gear Shaft
Camshaft Bearing Camshaft Snap Ring
Cap No. 2 Sub Gear

16 (163, 12)

Camshaft Bearing
Cap No. 1
Camshaft Sub
Gear Wave Washer
No 4 Camshaft Sub-assy Oil Control
Camshaft Timing Valve Filter
Gear Bolt Washer
45 (459, 33)
 Gasket
See page (14-44 )
10 (102, 7)
1st: 54 (550, 40)
x4
2st: Turn 90

19 (189, 14)

Cylinder Head LH

Cylinder Head
 Camshaft Setting
Cover Rear
Oil Seal
 Cylinder Head
Rear Plate Gasket

Engine Hanger No. 2

 Cylinder Head
Gasket No. 2 20 (199, 14)

N·m (kgf·cm, ft·lbf) : Specified torque

 Non-reusable part
A78308

2005 SIENNA REPAIR MANUAL (RM1163U)

Author
: Date
: 2330

14-32
ENGINE MECHANICAL - PARTIAL ENGINE ASSY

8.0 (82, 71 in.⋅lbf)

Water Inlet Housing

Engine Rear Oil Seal Retainer

 Engine Rear
Cylinder Block Sub-assy Oil Seal

20 (199, 14) Oil Pump Assy

43 (439, 32)

x6

8.0 (82, 71 in.⋅lbf)

30 (306, 22)

 O-ring
8.0 (82, 71 in.⋅lbf)
 Oil Filter
Sub-assy

8.0 (82, 71 in.⋅lbf) Oil Pan Baffle Plate

 Oil Pump Seal

20 (199, 14)
8.0 (82, 71 in.⋅lbf)

Oil Pan Sub-assy

20 (199, 14)
8.0 (82, 71 in.⋅lbf)
20 (199, 14)
 Gasket

Oil Strainer Sub-assy

8.0 (82, 71 in.⋅lbf)
8.0 (82, 71 in.⋅lbf)

 Gasket Oil Pan Sub-assy No. 2

45 (459, 33)

Oil Pan Drain Plug

8.0 (82, 71 in.⋅lbf)

N·m (kgf·cm, ft·lbf) : Specified torque

 Non-reusable part
A78309

2005 SIENNA REPAIR MANUAL (RM1163U)

Author
: Date
: 2331