EPCC05 - 6-3 - Constn - QA-QC Rev 0

EPCC-05 : Rehabilitation and Adaptation
Process Plants, Utilities, Offsites and Pipelines

N A F T E C .S P A
Section: VI – 3 Construction
6648-00-19-43-0002 Rev 0
Page 1 of 8
Project: REHABILITATION AND ADAPTATION PROJECT,

SKIKDA REFINERY, ALGERIA
Owner: NAFTEC Spa
PMC: Engineers India Limited
Package No.: EPCC-05

Package Title: Rehabilitation and Adaptation Process Plants,
Utilities, Offsites and Pipelines
Section: Requirements for quality assurance and

quality control during construction
Discipline: Construction
0 30.10.2007 ISSUED FOR FEED

Constn Proj.
Rev. Prepared Checked
Date Purpose
No by by Approved by
EPCC05_VI.3_Constn._QA/QC_Rev.0 Copyrights EIL – All rights reserved

N A F T E C .S P A
6648-00-19-43-0002 Rev 0
Page 2 of 8
INDEX
____________________________________________________________________________
Clause Title Sheet No.
N0.
____________________________________________________________________________
1.0 SCOPE 4
2.0 RESPONSIBILITY 4
3.0 METHODOLOGY
3.1 PROCUREMENT OF MATERIALS REQUIRED 4

FOR THE CONSTRUCTION WORKS
3.2 EXECUTION OF WORKS 4
3.3 QA/ QC AUDITS 7
4.0 DOCUMENTATION AND RECORDS 7
DOCUMENT NO.
INDICATIVE INSPECTION & TEST PLANS 6648-00-19-43-2000

FOR CONSTRUCTION WORKS (pl. refer index on page
2 of 3 for document no.
of disciplinewise ITPs)
INDICATIVE FORMATS FOR REPORTING 6648-00-19-43-5000

INSPECTION & TEST RESULTS (pl. refer index on page
2 of 2 for document no.
of disciplinewise Formats)
REQUIREMENTS FOR POSITIVE MATERIAL 6648-00-19-43-9001

IDENTIFICATION (PMI) AT CONSTRUCTION SITES

N A F T E C .S P A
6648-00-19-43-0002 Rev 0
Page 3 of 8
Abbreviations:
ITP : Inspection & Test Plan
PMC : Project Management Consultant
QA/QC : Quality Assurance/ Quality Control

N A F T E C .S P A
6648-00-19-43-0002 Rev 0
Page 4 of 8
1.0 SCOPE
This document shall be applicable to all construction works to be executed by EPCC

CONTRACTORs.
2.0 RESPONSIBILITY
It is EPCC CONTRACTOR's prime responsibility to arrange/produce the product

conforming to contract specifications and inspect all equipment, materials and works at
various stages of execution as per the approved QA Plans. In addition, they have to
coordinate all efforts in this regard directly with the OWNER/ PMC and other involved
agencies to give adequate confidence that the activities are performed as per agreed
ITPs and necessary documentation is available. Verification by Owner/PMC or his
representative at any stage shall not relieve EPCC CONTRACTOR of his responsibility
towards quality of the product.
The EPCC CONTRACTOR shall comply with all statutory rules & regulations in force
during execution of work and interface with such authorities as required (refer Section-
XVIII for details).
3.0 METHODOLOGY
The management of construction quality control is divided into the following categories:-
(1) Procurement of materials required for the construction work.

(2) Execution of work
(3) QA/QC Audits
3.1 Procurement of Materials Required for the Construction Work
The EPCC CONTRACTOR shall develop list(s) defining the items to be procured along
with proposed Vendors for approval of the Owner/PMC. The list shall comprise of all
items except vessels, equipments, pumps, electrical/ instrumentation panels etc. which
may be available directly ready for installation or requiring small fabrication as per
requirement. The vendor list shall be in line with the contract document. In case, no
vendor list exists in the contract for a particular item, the EPCC CONTRACTOR shall
propose a list of Vendors to Owner/PMC. EPCC CONTRACTOR has to satisfy himself
with the capability of the vendor to deliver the product in time with quality before
proposing him as a prospective vendor. EPCC CONTRACTOR shall submit the QA/QC
plans for all major items and carry out their procurement in line with the approved plans.
The EPCC CONTRACTOR can either provide his own adequate qualified staff for
inspection or employ a separate third-party inspection agency with prior approval to
carry out these functions. Involvement of OWNER/ PMC in the quality control plan, if
required, shall be defined during approval of the same.
3.2 Execution of Work
(i) The QA plans for execution shall be developed by the EPCC CONTRACTOR.
OWNER/ PMC’s approval for the same shall be taken well before start of the
work. The final Inspection & Test Plans (ITPs) and formats, based on the
indicative ITPs and Formats enclosed in document Nos. 6648-00-19-43-2000
and 6648- 00- 19- 43- 5000 respectively, shall be developed by the EPCC

N A F T E C .S P A
6648-00-19-43-0002 Rev 0
Page 5 of 8
CONTRACTOR as per contract specifications for approval by OWNER/ PMC.

For the activities which are identified as Witness or Hold Point, specific
inspection call shall be raised by the EPCC CONTRACTOR with OWNER/ PMC
in the requisite format well in advance.
The indicative ITPs and Formats enclosed in the feed package are for guidance
to the EPCC CONTRACTOR and may not cover some of the activities to be
performed during execution of works under the scope of this contract. The
EPCC CONTRACTOR shall develop Inspection & Test Plans and Formats for all
such activities also and submit the same to OWNER/ PMC for approval, before
actually undertaking such activities.
EPCC CONTRACTOR shall be completely responsible for management of

approved quality plans and OWNER/PMC involvement will be only of
Surveillance in nature to randomly check the works at selective/critical junctures.
Their role shall be to monitor that the EPCC CONTRACTOR is executing the
quality plans as per the approved drawings, employing adequately qualified staff
and other resources for various items of works. Any deviation to the
specifications shall be brought to the notice of OWNER/ PMC in prescribed
formats by EPCC CONTRACTOR for approval.
(ii) It is likely that the EPCC CONTRACTOR may engage sub-contractor(s)/vendors

for performance of the work. EPCC CONTRACTOR shall be responsible for
ensuring the implementation of approved QA plan, contract specifications and
contract conditions through their sub-contractor’s to achieve the quality during all
stages of construction. It shall be the responsibility of the EPCC CONTRACTOR
to ensure proper coordination between his sub- contractor(s) and other agencies
working at site.
The sub-contractor(s)/vendors selection shall be done after evaluation by the

EPCC CONTRACTOR inline with contract requirements and shall be got
approved by Owner/PMC before engaging them for the works.
(iv) Storage
All the materials procured shall be stored/stacked as per the standard norms and
as recommended in various clauses of relevant codes and contract document.
The storage of material shall be such as to avoid damage to life/properties
(physical and chemical) of the materials. The storage shall not cause
deterioration, rusting, mix-up etc. and hamper the other related works in any way.
EPCC CONTRACTOR shall submit his detailed warehouse plan for OWNER/
PMC approval to manage the above in open/covered areas.
The materials susceptible to fire shall be kept away in a separate protected

place.
In general, the materials shall be kept systematically in order of their class, batch
number and identification number, so that they are accessible for the inspection
by OWNER/ PMC whenever required and to avoid the mix up in those materials.

N A F T E C .S P A
6648-00-19-43-0002 Rev 0
Page 6 of 8
(v) Use
The materials shall be stacked in such a way that the lot, which is procured first,
will be consumed first. For materials which are having specific expiry date/ shelf
life shall not be used beyond that date and shall be removed from site. Wherever
there is any doubt about the change in properties of the materials, such materials
shall be sent to reputed approved laboratory for testing and acceptance.
(vi) Inspection
The EPCC CONTRACTOR shall be responsible for carrying out inspection of the
materials brought at site and conducting tests/ checks (at site or in approved
laboratories) at predefined frequencies as per contract. It is the responsibility of
the EPCC CONTRACTOR to ensure that the materials used at site shall conform
to relevant codes/ standards and Manufacturer Test Certificates are available for
correlation as and when required. The EPCC CONTRACTOR shall maintain the
records of all materials brought at site and tests conducted on them.
(vii) In process and final Inspection
EPCC CONTRACTOR shall be responsible to arrange verification of products

during in- process and final inspection. Relevant checks and tests shall be
arranged for the works performed and records maintained. Tolerances achieved
with respect to contract specification and execution drawings for various
activities/processes shall be ascertained and submitted to OWNER/ PMC for
approval. Efforts shall be made to keep checks and controls in such a way that
a non-conforming product is avoided. However, if in an isolated case, the
tolerances are beyond the acceptable values given in the contract/execution
drawings/codes, non-conformance resolution/Deviation permit need to be raised
by the EPCC CONTRACTOR and got approved/resolved from OWNER/ PMC.
The EPCC CONTRACTOR shall arrange verification of ingredients used and

validation of the software used at the batching plant(s). OWNER/ PMC reserve
the right to inspect the working of batching plant including validation of the
software used and calibration of measuring & monitoring devices any time. The
EPCC CONTRACTOR shall ensure the quality of the concrete delivered by the
transit mixers, as applicable and maintain verifiable records.
EPCC CONTRACTOR shall mobilize Portable Alloy Analyser(s) with printout

facility and carry out 'Positive Material Identification (PMI)' of materials and welds
after erection/installation but prior to hydro-testing (refer document No.6648-00-
19-43-9001). Any non-conformance detected shall be removed and replaced
prior to final hydro testing.
The EPCC CONTRACTOR shall develop colour coding scheme of piping

materials to avoid mixing up of material at different stages of construction and
submit it to OWNER/PMC for approval.

N A F T E C .S P A
6648-00-19-43-0002 Rev 0
Page 7 of 8
3.3 QA/QC Audits
During the execution of the works, EPCC CONTRACTOR shall carry out periodical
Quality Audits at least quarterly in all areas of work. These audits will be conducted by a
team of specialists in the respective areas. The auditors shall not be directly involved in
the jobs being audited.
The EPCC CONTRACTOR shall prepare an Audit Plan and Procedure and submit the
same to OWNER/ PMC for approval.
A copy of the Audit Report containing the findings of the Audit team will be submitted to
OWNER/ PMC. After completion of rectification/modifications/corrective actions on the
issues indicated in Audit Report, Compliance Report shall be submitted by the EPCC
CONTRACTOR to OWNER/ PMC for review.
Over and above the EPCC Contractor’s Internal QA/QC Audits outlined above, OWNER/
PMC shall also reserve the right to conduct QA/QC audits at the frequency decided by
them.. EPCC CONTRACTOR shall participate and provide full support to the Audit
Team and furnish all documents/reports/records as desired by the Audit Team. The
EPCC CONTRACTOR shall take all actions required to comply with the findings of the
Audit Report and issue regular Compliance Reports for the same to OWNER/ PMC till all
the findings of the Audit Report are fully complied.
In case major Non conformities are observed during execution of the works OWNER/
PMC reserve the right to appoint an independent person/Third Party Agency to conduct
QA/QC Systems Audit for full/part of the facilities being executed by the EPCC
CONTRACTOR. This audit will be in addition to the audits described above
and may be carried out intermittently/continuously for all or part of the facilities being
executed by the EPCC CONTRACTOR. EPCC CONTRACTOR shall bear the total cost
of such audits and shall participate & provide full support to the Audit Team and ensure
compliance of the audit observations.
4.0 DOCUMENTATION AND RECORDS
All the necessary documentation & records shall be maintained by EPCC

CONTRACTOR till completion of project and handed over to OWNER/ PMC in requisite
copies as a part of completion documents. Wherever OWNER/ PMC personnel were
directly involved particularly in witness and hold point, the copies of the records shall
also be provided to personnel on completing inspection of those activities. The
documentation & records shall include the following as a minimum but not limited to:
i) Approved Quality Assurance Plan
ii) Approved Inspection and Test Plans
iii) Inspection and test documents covering
a) Manufacturer Test Certificate
b) Material Receipt Report including Inspection Release Note, if applicable

and Site Inspection and acceptance Report on quality and quantity of
material

N A F T E C .S P A
6648-00-19-43-0002 Rev 0
Page 8 of 8
c) Site test/laboratory test Report reviewed by EPCC CONTRACTOR for

acceptance vis-à-vis to contract/code requirements for materials/including
PMI report at warehouse
d) In process Verification reports of EPCC CONTRACTOR representative

and OWNER/ PMC as applicable
e) Final verification report including any test checks done for compliance
f) As-built vis-à-vis to contract/drawings including tolerances
g) As-built for erection
h) Non conformance resolution raised by EPCC CONTRACTOR/OWNER/

PMC
i) Concession/Deviation approval by OWNER/ PMC
j) Change order approval by OWNER/ PMC incase there is variation from

contract
k) QA/QC Audit Reports and compliance Reports thereof
l) Mechanical Completion formats

N A F T E C .S P A
6648-00-19-43-2000 Rev 0
Page 1 of 3
INDICATIVE
INSPECTION & TEST PLAN (ITP)
FOR
CONSTRUCTION WORKS

N A F T E C .S P A
6648-00-19-43-2000 Rev 0
Page 2 of 3
INDEX
S.NO DESCRIPTION DOCUMENT NO. REV.
Indicative Inspection & Test Plans for

1. 6648-00-19-43-2100 0
Mechanical works

2 6648-00-19-43-2500 0
General works

3 6648-00-19-43-2600 0
Instrumentation works

4. 6648-00-19-43-2700 0
Civil works

5. 6648-00-19-43-2800 0
Electrical works

6. 6648-00-19-43-2900 0
Pipeline works

N A F T E C .S P A
6648-00-19-43-2000 Rev 0
Page 3 of 3
GENERAL NOTE
The enclosed indicative ITPs shall be used as a basis for developing ITPs for specific jobs/
activities to be executed by the EPCC CONTRACTOR. EPCC CONTRACTOR shall obtain
OWNER/PMC’s approval on all such finalized ITPs.
The provisions indicated for stagewise inspection by OWNER/ PMC are the minimum and the
OWNER/ PMC may decide to increase Hold Points/ Witness Points. Activities for which ITP's
are not given, EPCC CONTRACTOR to develop and get the same approved by OWNER/ PMC
well before start of the work.
EPCC CONTRACTOR to submit required reporting formats and job procedures for each activity
listed in ITP's and submit to OWNER/ PMC for approval, well before commencement of the
activity. If the EPCC CONTRACTOR has to deviate from the given ITP for a valid reason, he
shall obtain prior written approval of OWNER/ PMC. EPCC CONTRACTOR to carry out 100%
examination of all activities.
LEGEND
HP : Hold Point ;
A point which requires inspection/verification and acceptance by OWNER/ PMC

before any further processing is permitted.
The EPCC CONTRACTOR shall not process the activity/item beyond a Hold
Point without written approval by OWNER/ PMC except where prior written
permission for further processing is available.
W : Witness Point ;
An activity which requires witnessing by OWNER/ PMC when the activity is

performed.
After proper notification has been provided (notification modalities and period
shall be finalized before hand), the EPCC CONTRACTOR is not obliged to hold
further processing if OWNER/ PMC is not available to witness the activity or does
not provide comments before the date notified. Basis of acceptance shall be as
per relevant technical specification.
Rw : Review of EPCC CONTRACTOR’s documentation.
S : Surveillance Inspection by OWNER/ PMC.

Monitoring or making observations to verify whether or not material/items or
services conform to specified requirements. Surveillance activities may include
audit, inspections, witness of testing, review of quality documentation & records,
personnel qualifications, etc.
WC : 100% Examination by EPCC CONTRACTOR.
Responsibility for execution of the inspection/testing is with the EPCC CONTRACTOR;

OWNER/ PMC only verifies examination or testing done by the EPCC CONTRACTOR at
important stages

N A F T E C .S P A
6648-00-19-43-2100 Rev. 0
Page 1 of 2
INDICATIVE
MECHANICAL WORKS

N A F T E C .S P A
6648-00-19-43-2100 Rev. 0
Page 2 of 2
INDEX
MECHANICAL WORKS
1. Above Ground Piping 6648-00-19-43-2110 0
2. Tie-In 6648-00-19-43-2111 0
3. Column Internals 6648-00-19-43-2120 0
4. Fired Heaters 6648-00-19-43-2130 0
5. Refractory & Insulation Works- Fired Heaters 6648-00-19-43-2140 0
6. Equipment Erection (Static) 6648-00-19-43-2150 0
7. Equipment Erection (Rotary) 6648-00-19-43-2160 0
8. Storage Tanks 6648-00-19-43-2180 0

N A F T E C .S P A
6648-00-19-43-2110 Rev. 0
Page 1 of 11
INDICATIVE ITP FOR

ABOVE GROUND PIPING
SL. ACTIVITY EPCC OWNER/
NO CONTRACTOR PMC
A. PRIOR TO FABRICATION
1. Incoming Material
a) Documents (MRIR etc.): Review & acceptance WC HP
b) Physical verification WC W
2. Welding Filler Material Approval/Qualification

a) Review of Manufacturer’s Test Certificates/Documents WC* HP*
& Sampling
b) Laboratory Testing, if any
i) Carbon Steel WC Rw
ii) All other materials WC W
3. WPS/PQR
a) Review of proposed procedure WC HP
b) Welding of Test Coupens and subsequent testing
i) Carbon Steel, Stainless Steel (type 304) WC Rw
c) Approval of final WPS/PQR. WC HP
4. Welder performance Qualification WC S
4a. Certification & approval of welders. WC HP
5. NDT Procedure Qualification

i) Review of proposed procedure WC HP
ii) Witnessing of Proposed Procedure Testing WC W
iii) Approval of Qualified Procedure WC HP
6. Review of Joint numbering Procedure numbering in WC HP

Isometrics (Big & Small bore)/Sketches
7. Material traceability & Transfer of Heat Nos. WC S

(material traceability not mandatory for utility piping)
* Notwithstanding any other tests/documentation required for qualification/approval of filler metals :

i) For Alloy Steel & Stainless Steel welding filler metals, chemical analysis to be carried out for every
batch.
For NACE filler metals, corrosion tests like HIC, SSCC, etc. to be carried out for every batch. However, HIC/SSCC tests
done earlier & duly witnessed by a reputed third party, will be acceptable.
Pl. refer document No. 6648-00-19-43-2000 for definition of WC, Rw, HP, W and S

N A F T E C .S P A
6648-00-19-43-2110 Rev. 0
Page 2 of 11

NO. CONTRACTOR PMC
B. FABRICATION (SHOP & FIELD)
1. Material as per piping class (check w.r.t. approved WC S

colour coding procedure), Fit-up check and
Traceability check
2. Pre-heat (if any) WC S
3. Certificate of purity of purging/shielding Gas (if any) WC S
4. Purging rate (if any) and arrangement WC Rw
5. Shielding rate (if any) WC S
6. Baking of Electrodes WC S
7. Inter-pass cleaning & Temperature check. WC S
8. Visual Examination of completed welds WC S
9. Monitoring of PWHT Cycle WC S
9a. Review of Time – Temperature graph

i) CS WC S
ii) AS WC W
10. Hardness Check WC S
11. PT/MT WC S
12. Identification of Joints for Radiography (for Random WC S

Radiography only)
13. Review of Radiographs interpreted by the EPCC

Contractor
i) For Carbon Steel Piping, SS Piping(type 304) WC S


N A F T E C .S P A
6648-00-19-43-2110 Rev. 0
Page 3 of 11

NO. CONTRACTOR PMC
C PROOF TESTING
(See enclosed checklist in Annex-1)
1. Procedure Review WC HP
2. Preparation of Punch list (Ref. Annex-3) WC S
3. Review of Punch List WC HP
4. Liquidation of check list, if applicable WC HP
5. Correctness of Testing arrangements WC S
6. Scrutiny of test packs for Mechanical & NDT Clearance WC HP
7. Positive Material Identification as per specification after WC S

completion of installation.
8. a) Review of Calibration certificates of pressure Gauges WC HP

b) Field Calibration, if any WC S
9. Air/Water Flushing (preliminary) WC S
10. Visual inspection of all weld joints for leak during

Pneumatic/ Hydrotesting (See Annex-2)
a) Category 'D' services WC S
b) All other services WC W
11. Draining of Water & Air Drying WC S
12. Removal of temporary blinds/supports. WC S

N A F T E C .S P A
6648-00-19-43-2110 Rev. 0
Page 4 of 11

NO. CONTRACTOR PMC
13. Boxing up including reinstallation of flappers of check WC S

valves
14. Review of Records of fasteners & gaskets WC S
15. Torque tightening/ tensioning of flange joints, WC S

wherever applicable
INSPECTION & TEST DOCUMENTS
Review Test and Inspection Documents WC Rw
For liquidation of Punch list, see Annex - 3
Note : Pre-commissioning activities such as chemical cleaning, card board blasting, system testing
are not covered by these ITP's. The EPCC Contractor shall develop ITP's for such activities
and obtain Owner/ PMC/ Licensor's approval.
A/G Above Ground NDT Non Destructive Testing

AS Alloy Steel i.e. Cr-Mo steels like A335 NRV Non Return Valve
Gr P11, P5, P9,P22,etc
CS Carbon Steel PMI Positive Material Identification
CSO Car Seal Open PQR Procedure Qualification Record
GAD General Arrangement Drawings PT Penetrant Testing
HIC Hydrogen Induced Cracking PWHT Post Weld Heat Treatment
LO/ LC Lock Open/ Lock Close RF Reinforcement
MT Magnetic Particle Testing SS Stainless Steel like A312 TP 304, 316,
321, 304L, 316L, 316Mo, etc.
NACE National Association of Corrosion SSCC Sulphide Stress Corrosion Cracking
Engineers WPS Welding Procedure Specification

N A F T E C .S P A
6648-00-19-43-2110 Rev. 0
Page 5 of 11
ANNEX – 1
Checklist for Mechanical Clearance - A/G Piping
Project : ___________________________ Report No : ____________________________
Plant/Unit : _________________________ Date : ________________________________
EPCC Contractor : _________________ Area : ________________________________
Loop No : _________________________ INCH MTR : __________________________
Line No (Isometric No.) Rev. GAD No. Rev. P&ID No. Rev.
Items to be checked Accept Remarks

EPCC
Contractor
1. Installation checked as per Isometric w.r.t.
CONFIGURATION : Route, plumb, elevation,
Clearance for thermal
expansion/ insulation
BRANCH : Location, angle, orientation,
type, RF pad, etc.
STEAM TRAP : Direction
2. Installation checked as per GAD w.r.t.
CONFIGURATION : Route, clearance for thermal
expansion/insulation
3. Installation checked as per P&ID
4. Isometrics completed for ( enclosed ):
a. Joint Numbering (Shop & Field Welds)
b. Spool Numbering
c. As-built routing & dimensions
5. Valves(Check Rating, Gaskets, Flow Nos
Direction, Sheet No., Tag No., Spindle
direction, CSO LO/LC, Damage, etc)
Gate Valves
Globe Valves
Check Valves
Control Valves Tag Nos.:
Safety Valves Tag Nos.:
Any other valves :
6. Strainers : Check for clearance, flow

direction, elements
FORMAT NO: ____________________ ( Sht 1/4 )

N A F T E C .S P A
6648-00-19-43-2110 Rev. 0
Page 6 of 11
Item to check Accept Remarks

EPCC
Contractor
7. Flanged Joints
Total Nos.
Check for type of flange
Check for Rating
Check for Alignment, (proper gap & parallelity
Check for Correct Studs & nuts – dia., length, Material,
uniform protrusion of studs, anti seize compound
Check for correct gasket ( type, size, spec., thickness,
etc.)
Torque values used for tightening
8. Seal Welding of Screwed Connections (if Required)
9. Vents/Drains as per Dwg and Provision of additional high
point Vents and/or low point Drains, if reqd.
10. Reinforcement pads as per piping class
11. Orifice Flanges :
Check for Tag No., tapping orientation, tap valve, jack
screw, straight run length of upstream & downstream
12. Local Gauges : Check for accessibility
13. Slope (When Applicable)
14. Supports
a) Guides, Cross Guides, Trunnion, etc.
i) Check for correct type, material & dimension
ii) Check welding
iii) Check for vent hole on pads (if applicable)
iv) Check offset for thermal expansion
v) Check clearance of guide
vi) Check U bolt for slide support
b) Spring Support
i) Verify tag no. and check details as per data
sheet/spring set
ii) Check for locking arrangement and any
damage
during transit, etc.
iii) Check for completeness of installation as per drg.
including welding of mounting cleat/ bracket
iv) Check for locking during installation and pressure test
c) Bracket Support & Inserts with Anchor Fasteners :
i) Check for members dimensions and materials
ii) Check for welding
iii) Check for bolting
iv) Check for appearance/ damage
FORMAT NO: ____________________ ( Sht 2/4 )

N A F T E C .S P A
6648-00-19-43-2110 Rev. 0
Page 7 of 11

EPCC
Contractor
15. Vents/ Drains :
- As per drg.
- Orientation of valve handles
- Clearance for hose
- Requirement of additional vents/ drains (highest/lowest pt.)
16. Earthings :
a) Check for location
b) Check for dimension of lug welding
17. Joists History sheets enclosed for :
17.1 Material Traceability as per Procedure No:__________
(refer enclosed suggested Format)
17.2 Fit ups checked
17.3 NDT Complete (Radiography, MT, PT)
17.4 Stress Relieving & Hardness check complete
17.5 Positive Material Identification (PMI)
18. Checked for Removal/Blinding-off of:
a. Control, Safety and Check Valves
b. In-Line Instruments
c. Rupture Discs
d. Equipment Nozzles
e. Others
19. Supports and Weld/Flanged/Screwed connections free from
insulation or other coverage`
20. Checked Installation of (Indicate Location in Drawings)
a. Temporary Blinds/Spades
b. Temporary Strainers
c. Temporary Dummy-Spools
d. Temporary Gaskets
e. Others
21. Expansion Bellows -
a) Checks prior to installations
- Physical damages
- Transit locks are intact
- Dimensions as per drgs.
b) Check during installation
- Parallelity of mating flanges
- Face to face dimension of mating flanges
- Concentricity of mating flanges
- No stress on expansion bellows
- Record
FORMAT NO: ____________________ ( Sht 3/4 )

N A F T E C .S P A
6648-00-19-43-2110 Rev. 0
Page 8 of 11

EPCC
Contractor
c) Isolation during pressure tests
- Bellow mfg. recommendations on isolation of
bellow during pr. Test to be followed
- If recommended expn. bellow to be dropped
during pr. test.
22. Cleanliness Internally and Externally
23. Rotating Equipment Final Alignment Checked with
piping
24. Removal of unwanted construction supports
25. Instrument tapings provided as per Drawing
26. Physical-Walk-Through – The – Line, checked for
gross irregularities including physical damages,
unwanted tacks, arc strikes, spatters and space for
thermal expansion.
Other :
Remarks
Reviewed by EPCC Contractor (one level higher than the checker)

Name : Designation :
Date :
OWNER/ PMC
Sign :
Date :
FORMAT NO: ____________________ ( Sht 4/4 )

N A F T E C .S P A
6648-00-19-43-2110 Rev. 0
Page 9 of 11
ANNEX – 2
Piping Hydro Test Release Record – A/G Piping
Project : ______________________________ Report No : __________________________
Plan : ________________________________ Date : _______________________________
EPCC Contractor : ___________________ Area : _______________________________
Loop No : ____________________________ REF P & ID No. : _____________________
INCH MTR : _________________________
From ________________ To _____________
Line No. (s) Isometric No. (s) P&ID No. (s)
Test Medium : Test Duration : Design/Test Pressure :

Test Pressure Gauge Range Calibration Certificate No.: Gauge Calibration Date:
No.
Items to check Accept Witness

EPCC OW
Contractor NER
/
PMC
Field Installation Checklist Prior to Hydro-test Signed
Punch list Prepared Yes No
Pre – Hydrotest Punch items Cleared
Accessibility to Inspection/Witness Locations
Capacity of pressurizing pump checked
Cordon off area for high pressure testing, as required
Pre-hydrotest flushing carried out
IBR/Others test Witnessing Required Yes No
System Released for Pressure Testing :
EPCC Contractor : OWNER/ PMC:
Sign : Name : Sign : Name :

Date : Date :
Designation : Designation:
FORMAT NO: ____________________ ( Sht 1/2 )

N A F T E C .S P A
6648-00-19-43-2110 Rev. 0
Page 10 of 11
Piping Hydro Test Record – A/G Piping
ACTIVITY Date Time

Water Filling and Venting started at
Water Filling Completed
Vents Closed
Isolation of Pressurizing pump
Test completed at :
- Water drained
- Air
- Temp Blinds Removed
- Checked for reinstallation of
a. Control & Safety vales
b. On line Instruments
c. Rupture disks
d. Deblinding
e. Others
- Cold setting of spring supports carried out
- Test Result Acceptable Not Acceptable
EPCC Contractor : OWNER/ PMC :
Sign : Sign:
Date : Date:
Name : Designation Name: Designation:
FORMAT NO: ____________________ ( Sht 2/2 )

N A F T E C .S P A
6648-00-19-43-2110 Rev. 0
Page 11 of 11
ANNEX - 3
Punchlist
Project : _____________________________ Report No : ___________________________
Plan : _______________________________ Date : ________________________________
EPCC Contractor : ___________________ Area : ________________________________
Loop No : ___________________________ REF P & ID No. : _______________________
Description : _________________________________________________________________
Ref Document : _______________________________________________________________
____________________________________________________________________________
Punch Pri- Description of Location Prepared Action Due Completion

Item ority Punch Items By By date Acceptance
No.
Priority: 1. Needed for pressure test 2. Needed for commissioning 3. Needed for start up 4.
Needed for plant acceptance
Sign : Sign :
Date : Date :
Name : Designation : Name : Designation :
FORMAT NO: ____________________ Sh. 1/1

N A F T E C .S P A
6648-00-19-43-2111 Rev 0
Page 1 of 1
INDICATIVE ITP FOR TIE-IN

Sl. EPCC Owner/
Activity
No. Contractor PMC
1 Bevel/Thickness WC HP
2. Fit up WC HP
3 Root run welding WC HP
4 DP check of root run WC HP
5. Final Welding WC HP
6. PWHT (if applicable) WC HP
7. DP check of final welding WC HP
8 Radiography check WC HP
9. Hydrostatic test (if applicable) WC HP

N A F T E C .S P A
6648-00-19-43-2120 Rev 0
Page 1 of 2
INDICATIVE ITP FOR

COLUMN INTERNALS
SL. EPCC OWNER/
ACTIVITY
NO. CONTRACTOR PMC
INSTALLATION OF COLUMN INTERNALS
A. Before Installation
1. Internal Installation Procedure including identification WC Rw

of confined space hazards & mitigation thereof
2. Material inspection
a) Review of Manufacturer’s Test Certificates/ WC HP
TPI Inspection Release Note
b) Positive Material Identification, if required in Field WC HP
3. Level check on TSRs WC S
4. Check for downcomer clearance and Tray clearance WC S
5. Distance between TSRs WC S
B. After Installation
Check for
1. Exit weir height WC S
2. UDFC WC S
3. Tightness of bolts WC S
4. Orientation and tightness of clamps WC S

N A F T E C .S P A
6648-00-19-43-2120 Rev 0
Page 2 of 2
SL. EPCC OWNER/

ACTIVITY
NO CONTRACTOR PMC
5. Provision of lock nuts/seal plates WC S
6. Correctness of installation of shimming/bolting for top WC S

downcomer
7. Correctness of gasketing (if any) WC S
8. Tray to tray distance and level of trays WC S
9. Leak testing of seal pans as applicable WC S
10. Damaged, missing valves and valve movements for valve WC S

trays
11. Fitting of proper valve combination WC S
12. Damage to deck components WC S
13. Level and alignment of inlet weir and exit weir WC S
14. Check for slots on tray components to be fully covered WC S
15. Gaps at downcomer ends WC S
16. Removal of temporary plugs after testing WC S
17. Cleaning of all trays & inside of equipment WC S
18. Certification of installation by Vendor’s representative WC* HP
19. Final boxing up, if any WC* HP**
* Vendor Representative to Check 100%

** By Owner/ Process Licensor

N A F T E C .S P A
6648-00-19-43-2130 Rev. 0
Page 1 of 4
INDICATIVE ITP FOR

FIRED HEATERS
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
1. Incoming Material:
a) Documents: Review & acceptance WC HP

a) Review of Manufacturer's Test Certificate/Documents WC HP*
b) Laboratory testing, if any
ii) Alloy Steel/Stainless Steel WC W
3. WPS/PQR
a) Review of proposed Procedure WC HP
b) Welding of Test Coupens and subsequent testing WC W
c) Approval of final WPS/PQR WC HP
4. Welder performance Qualification Test WC S
5. Certification & Approval of welders before deployment on WC HP

job

i) Review of proposed Procedure WC HP
7. Joint Numbering for coils/ pressure parts WC S
B. FABRICATION
STEEL WORK
1. Materials as per AFC drawing WC S
2. Dimensional check WC S
3. Fit-up check WC S

N A F T E C .S P A
6648-00-19-43-2130 Rev. 0
Page 2 of 4
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
4. Radiography, as applicable
a) RT Marking (for random/spot radiography only) WC S
b) RT Interpretation WC S
5. Completion of structures as per AFC drawings WC W
COIL WORK
1. Material as per specification (check w.r.t. approved colour WC W

coding procedure) and traceability
1a. Dimensional checks WC S

1b. Fit-up check for butt joints and socket joints WC S
1c. Fit-up checks for branch joints WC S
4. Purging rate (if any) and arrangement WC S
8. Visual check of completed welds having

- Random Radiography WC S
- 100% Radiography WC S
9a. Review of Time – Temperature graph WC W
10. Hardness Check

(i) For C.S. Coils WC S
(ii) For A.S. Coils WC S
(iii) For Heater coils of A.S. material WC W
11. PT/MT WC W
12. Radiography marking (for Random Radiography only) WC S

N A F T E C .S P A
6648-00-19-43-2130 Rev. 0
Page 3 of 4
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
13. Radiography Interpretation/ Review

i) For Carbon Steel and SS304 coils WC S
ii) For Alloy Steel and other SS WC W
14. Check Shot for Radiography WC W
15. Clearance for Hydrostatic testing WC HP
16. Positive Material Identification, as applicable WC W
17. Hydrostatic testing WC HP
C. ERECTION
1. Review of foundation check as per AFC drawing WC W
2. Lifting of radiant section columns and their alignment WC S
3. Bottom plate fit-up & welding WC S
4. Radiant shell courses fit-up and welding WC S
5. Weld visual inspection WC S
6. Review of radiographs interpreted by the EPCC WC W

Contractors
7. Cutout
a) Marking for burners, sight doors, soot blowers WC S
b) Marking for balance cut outs WC S
c) Cutting WC S
8. Coil erection in Radiant section

a) Fixing of coil support castings WC S
b) Clearance for erection of coil WC W
c) Alignment of completed coil work WC W
9. Assembly and erection of convection box

a) Erection Procedure review WC S
b) Structural including plate work WC S
c) End tube sheets and intermediate tube sheets with WC S
support brackets
d) Clearance of coil erection WC W
e) Erection of box (if applicable) WC W

N A F T E C .S P A
6648-00-19-43-2130 Rev. 0
Page 4 of 4
SL. EPCC OWNER/

ACTIVITY
NO CONTRACTOR PMC
10. Check Shot for radiography for coil field joints WC W
11. Clearance for Hydrostatic testing WC HP
12. Hydrostatic Testing WC HP
13. Erection, fit-up & welding of stack

i) Erection procedure WC W
ii) Erection WC S
iii) Alignment WC W
14. Erection Fit-up, welding of ducts and its support structural WC S
15. Radiography, as required on steel work

i) RT Marking WC S
ii) RT Interpretation WC W
16. FD & ID Fan ** **
17. Installation of auxiliary equipment

a) Burner alongwith ignition system and transformer WC W
b) Soot blower alongwith sequential control panel and WC W
electrical wirings
c) Damper with control panel and winch WC W
d) Air pre-heater (cast, glass, plate) and steam air heater WC W
e) Skin thermocouples WC W
18. Erection of all Platforms, ladders, Hand rails & WC S

miscellaneous structures
19. Insulation/ refractory lining WC S
20. Final Painting # #
21. Liquidation of checklist WC HP
22. Final inspection and acceptance WC HP
# as per painting ITP

** as per separate ITP for FD & ID fan

N A F T E C .S P A
6648-00-19-43-2140 Rev. 0
Page 1 of 5
INDICATIVE ITP FOR

REFRACTORY & INSULATION WORKS-FIRED HEATERS
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
A. RADIANT SECTION
1. Radiant shell
Fixing of Ceramic fibre blanket
i) Material inspection
- Manufacturing test certificates WC Rw
- Testing, if any WC W
ii) Clearance for hot work WC W
iii) Marking of studs WC S
iv) Welding of studs with approved WPS&PQR WC S
v) Surface cleaning WC S
vi) Check for individual layers of ceramic WC W
fibre blankets and SS foils
vii) Check for overlap of ceramic blanket WC S
viii) Fixing of speed fix washer and cup lock WC S
ix) Cleaning and final inspection WC HP
2. Arch Plate
iii) Marking of studs/anchors WC S
iv) Welding of studs/anchors with approved WPS & PQR WC S
vi) Check for individual layers of Ceramic WC S
Fibre Blankets (CFB) modules and SS foils
vii) Check for overlap of CFB and modules WC S
viii) Cleaning and final inspection WC HP
3. Floor Plate
Laying of castable/fire bricks

N A F T E C .S P A
6648-00-19-43-2140 Rev. 0
Page 2 of 5
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC

iii) Surface cleaning WC S
iv) Check Shelf life prior to application WC W
v) Check for undulations on floor WC S
vi) Check for castable mix WC W
vii) Check for proper compaction WC S
viii) Check for thickness of castable WC S
ix) Curing WC S
x) Cleaning after laying of castable WC S
xi) Check for cracks and repair WC W
xii) Fixing of tar paper, if applicable WC S
xiii) Cleaning and final inspection WC HP
B. CONVECTION SECTION
1) Convection walls
Laying of castable
iv) Welding of studs/anchors with WC S
approved WPS & PQR
v) Surface cleaning WC W
vi) Check for undulations on wall WC S
vii) Check for castable mixing WC W
viii) Check for proper compaction WC S
ix) Check for thickness of castable WC S
x) Curing WC S
xi) Cleaning after laying of castable WC S
xii) Check for cracks and repair WC W
2) End tubesheets
Laying of castable

N A F T E C .S P A
6648-00-19-43-2140 Rev. 0
Page 3 of 5
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
approved WPR & PQR
vi) Check for castable mixing WC W
vii) Check for proper compaction WC S
viii) Check for thickness of castable WC S
ix) Curing WC S
x) Cleaning after laying of castable WC S
xi) Check for cracks and repair WC W
xii) Cleaning and final inspection WC HP
3) Breeching Plate
Laying of castable
approved WPR & PQR
vi) Check for undulations on plate WC S
x) Curing WC S
4) Header box
Laying of castable
approved WPR & PQR
vi) Check for undulations on box WC S

N A F T E C .S P A
6648-00-19-43-2140 Rev. 0
Page 4 of 5
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC

x) Curing WC S
C STACK
Laying of castable
approved WPR & PQR
vi) Check for undulations on stack shell WC S
x) Curing WC S
xii) Cleaning and final inspection WC HP
D
HOT AIR DUCT
ii) Clearance for insulation WC W
iii) External Surface cleaning WC S
iv) Provide spacer rings/anchors WC S
v) Check for thickness of the mineral wool insulation WC S

N A F T E C .S P A
6648-00-19-43-2140 Rev. 0
Page 5 of 5
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
vi) Check for staggering of joints in insulation WC S

vii) Check for providing expansion joints WC W
viii) Overlapping of metal sheet as per specification WC S
ix) Overlap on joints for aluminium sheeting WC W
as per specifications
x) Sealing aluminium sheeting WC S
Final inspection & acceptance WC HP

N A F T E C .S P A
6648-00-19-43-2150 Rev. 0
Page 1 of 3
INDICATIVE ITP FOR

EQUIPMENT ERECTION (STATIC)
SL. EPCC OWNER/

ACTIVITY
NO CONTRACTOR PMC
1. BEFORE ERECTION
a. Review of foundation acceptance report WC Rw
b. Incoming material
i) Documents : Review & Acceptance WC Rw
ii) Physical verification, if required WC W
c. Readiness for erection
i) Centre line marking on equipment and foundation WC S
ii) Level of foundation (shims/ packing with marking WC S

to be prepared & kept ready)
iii) Correctness of no. & size of Foundation bolts WC S
iv) Hole dia and no. of holes in base/ structure of WC S

equipment columns
v) Matching equipment base bolt holes with actual WC S

foundation bolt layout
vi) Marking orientation WC S
vii) Checking the threads of bolts & nuts WC S
viii) Chipping & roughening of foundation WC S
d. Outside cleaning, coating/wrapping, painting WC W

(for underground equipment only)
2. ERECTION SCHEMES FOR CRITICAL EQPTS
a. Review of rigging procedure WC HP
3. SAFETY TEST
a. Load test of cranes, lifting beams, slings and shackles, WC Rw

length and dia. of sling & condition of wire rope by
competent authority

N A F T E C .S P A
6648-00-19-43-2150 Rev. 0
Page 2 of 3
SL. EPCC OWNER/

ACTIVITY
NO CONTRACTOR PMC
4. DURING ERECTION
a. Orientation to be checked WC S
b. Placement of packing as per AFC drg. WC S
c. Placement of Main & trailing crane as per approved WC S

rigging procedure
d. Orientation of equipment as per AFC drg. WC S
5. AFTER ERECTION
a. Tightening of Bolts and Providing washers WC S
b. Leveling and Alignment of equipments.

i) Critical equipments/ ODCs WC HP
ii) Others WC W
c. Corresponding requirement elevation & WC S

distance between nozzles in special cases.
d. Cleaning of Sleeves before grouting WC S
e. Grouting
i) Acceptance of Specified grouting materials WC HP
ii) Placement of grouting WC S
iii) Curing of grout. WC S
f. Final tightening of bolts WC S

N A F T E C .S P A
6648-00-19-43-2150 Rev. 0
Page 3 of 3
Sl. EPCC OWNER/

Activity
No. Contractor PMC
6. PACKED EQUIPMENTS
1. Before Installation
a. Identify the material, check thickness, dimensions, WC S

no. and angle of fingers of packing rings
2. During Installation
a. Degreasing and cleaning of packing material WC S
b. Check packing support plate WC S
c. Check for stacked or dumped packing as per WC S

specifications
d. Check for nesting WC S
e. Check that packings are touching bed limiter WC S

N A F T E C .S P A
6648-00-19-43-2160 Rev. 0
Page 1 of 3
INDICATIVE ITP FOR

EQUIPMENT ERECTION (ROTARY)
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR* PMC
1. PRE – ERECTION ACTIVITIES
a. Review of foundation acceptance report WC HP
b. Material Supply
- Owner's supply including templates, if any WC Rw
- EPCC Contractor's supply & check testing, if any WC HP
-
c. Readiness for erection
i. Level of foundation (shims/packing with markings to WC S
be prepared & kept ready)
ii. Marking/Centre line of foundation & equipment WC S
iii. No./dia./length of anchor bolts, depth WC S
of pockets, verticality of pockets
iv. Chipping, roughing & cleaning of pockets/top of
foundation
A. Normal equipments WC S
B. Critical equipments WC HP
v. Acceptance of grouting materials as per WC HP
specifications/ Manufacturer’s recommendations
2. LIFTING TACKLES
a. Certificate from competent authority WC Rw

b. Load test of Cranes/Lifting beams/slings/ shackles/ WC Rw
Wire ropes, etc. for weight of equipments to be handled
3. VISUAL INSPECTION OF EQPT. TAG/IDENTIFICATION

NO.
a. For any damage WC S
b. Free shaft rotation WC S
4. Drilling & Tapping, holes in the base plate of eqpt. WC S

(if reqd.)
5. Submission of Rigging procedure (for critical equipments WC HP

only)
* Inspection by Vendor/Manufacturer for all critical equipments

N A F T E C .S P A
6648-00-19-43-2160 Rev. 0
Page 2 of 3
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR* PMC
6. DURING ERECTION
a. Level/elevation of base frame WC S
b. Checking of foundation bolts (for WC S

location, threading, greasing, etc.)
c. Checking orientation of equipment WC S
d. Placement of Crane(s), if applicable WC S
e. Elevation/level of equipment and placement of WC S

shims/packings as per AFC drawings
f. Distance between couplings WC S
g. Rough alignment of equipment WC S
h. Availability of Vendor’s engineer at site WC HP

(For critical equipments)
i. Cleaning of pockets/ grouting of foundation bolts’ WC S

pockets/base frame
j. Erection of auxiliary equipment/ Accessories WC S
k. Final alignment of equipment

- Without piping WC W
- With piping (After tightening the flange bolts) WC W
l. All protection & safety guards installation WC S

N A F T E C .S P A
6648-00-19-43-2160 Rev. 0
Page 3 of 3
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR* PMC
7. POST ERECTION ACTIVITIES
a. Curing of grout WC S
b. Auxiliary connections to be mounted on eqpts as per WC S

drawing.
c. Final tightening of bolts WC S
d. Chemical cleaning of equipment parts/ connected piping WC S
e. Boxing up of equipment & connected piping WC S
f. Log book maintenance (For rotating of shaft and any WC S

other activity to be performed as per vendor’s
recommendations)
g. No load run of motors WC W
h. Re-coupling of motor & reconfirmation of alignment. WC W

N A F T E C .S P A
6648-00-19-43-2180 Rev.0
Page 1 of 5
INDICATIVE ITP FOR

STORAGE TANKS
SL. EPCC OWNER/
ACTIVITY
NO. CONTRACTOR PMC
1. Review Acceptance Report of the tanks foundation WC HP
- Documents Review WC HP
- Physical verification WC W

a) Review of Manufacturer’s Test Certificate/ WC* HP
Documents
b) Laboratory testing, if any
ii) Alloy Steel/Stainless Steel WC Rw
iii) Low Temperature Services WC HP
4. WPS/PQR
b) Testing
ii) Alloy Steel/Stainless Steel WC HP
c) Approval of Final WPS/PQR WC HP
5. a) Welder performance Qualification Test WC S

b) Certification & approval of welders WC HP

i) Review of Proposed Procedure WC HP
ii) Witnessing of the proposed procedure testing WC HP
7. Review of Joint numbering in drawings WC HP
8. Review fabrication, erection, testing procedures for WC HP

job
B. FABRICATION/ERECTION BOTTOM
1. Blast cleaning & painting of underside of bottom WC W

plates
i) For Alloy Steel & Stainless Steel welding filler metals, chemical analysis to be carried out for every batch.
ii) For Low Temperature application, Impact testing to be carried out for every batch of the filler metal, to be
witnessed by PMC/Owner.
iii) For NACE filler metals, corrosion tests like HIC, SSCC, etc. to be carried out for every batch. However,
HIC/SSCC tests done earlier & duly witnessed by a reputed third party, will be acceptable.
(Pl. refer document No. 6648-00-19-43-2000 for definition of WC, Rw, HP, W and S)
EPCC05_VI.3_Constn._QA/QC_Rev.0 Copyright EIL – All rights reserved

N A F T E C .S P A
6648-00-19-43-2180 Rev 0
Page 2 of 5
SL. EPCC OWNER/

ACTIVITY
NO CONTRACTOR PMC
2. Plate lay out, overlap and fit up WC S
3. Sequence of welding WC S
4. Size and positioning of backing plate for annular plates WC S
5. Baking of electrodes WC S
6. Inter-pass cleaning WC S
7. Visual check of welding WC S
8. PT/MT/NDT of annular plate butt welds and bottom plate WC W

butt welds (As applicable)
9. Vacuum box test for bottom plate welding WC S
SHELL
1. Shell course alignments and fit-up of vertical and WC W

circumferential joints before welding
2. a) Check Shell diameter, circularity, perpendicularity, WC S

straight edge before welding.
b) Check Shell diameter, circularity, perpendicularity, WC W
straight edge after welding.
3. Visual check of welding and Back chipping WC S
4. Inner side welding visual check WC S
5. Location, size, alignment and fit-up of nozzles & other WC W

openings
6. R.F. Pads fit-up/welding WC S
7. PWHT of shell, RF pads, Nozzles, manholes, etc. (As WC HP

applicable)
8. Radiography marking (for Random radiography only) WC HP
9. Curb angle and Wind girders fit-up/welding WC S

N A F T E C .S P A
6648-00-19-43-2180 Rev 0
Page 3 of 5
SL. EPCC OWNER/

ACTIVITY
NO CONTRACTOR PMC
10. PT/MT of nozzles, wind girders and other attachments WC W

(as applicable)
11. RF pads pneumatic test WC HP
12. Shell to bottom fit up WC W
13. Shell to bottom I/S welding root run visual/Oil chalk test WC W
14. Shell to bottom O/S welding visual and PT WC W
15. Fabrication and erection of stair ways WC S
16. Cleats welding for insulation WC S
17. Review of radiographs interpreted by the contractors WC W
FIXED ROOF
1. Blast cleaning and painting Roof Structure, underside of WC W

Roof plates
2. Location and Welding of Roof supports WC S
3. Alignment and welding of Roof structures WC S
4. Plate layout, overlap and fit-up WC S
5. Visual check of roof welds WC S
6. Location, size and alignment of roof nozzles, man-holes WC W

vents, etc.

N A F T E C .S P A
6648-00-19-43-2180 Rev 0
Page 4 of 5
SL. EPCC OWNER/

ACTIVITY
NO CONTRACTOR PMC
7. PWHT (as applicable)
i) Procedure review WC HP
ii) PWHT cycle monitoring WC W
iii) Time-Temp Chart Review WC HP
8. RF pads fit-up & Welding WC S
9. RF pad pneumatic testing WC W
10. PT/MT of Nozzles, vents & other attachments WC W
11. Welding of Roof plate with shell/ curb angle WC S
FLOATING ROOF
1. Temporary staging spacing and levels WC S
2. Plate layout, overlap, fit-up/welding WC S
3. Availability of approved calculations for design of buoys WC HP
4. Buoys fabrications WC S
5. Vacuum testing of roof-plate welds WC W
6. Location of sleeve supports WC S
7. Pad plate welding with roof and sleeve support WC S
8. Fixing and welding of Buoys WC S
9. Initial – lift WC S
10. Supports fixing through sleeves WC S
11. Seal welding of support sleeves from beneath after WC S

dewatering
12. Air test of Buoys WC W
13. Pontoon welding WC S

N A F T E C .S P A
6648-00-19-43-2180 Rev 0
Page 5 of 5
SL. EPCC OWNER/

ACTIVITY
NO CONTRACTOR PMC
14. Location, fixing and welding of man holes, drains etc WC W
15. Shell to pontoon clearance WC W
16. Seal fixing WC W
17. Floating Roof Testing, as required e.g. flooding etc. WC W
C. TESTING
1. Correctness of testing arrangements especially size of WC S

blind flanges/vents/drains/ temporary piping.
2. Mechanical / Inspection clearances WC HP
3. Earthing of ladder & shell WC HP
4. Settlement readings during water filling WC HP
5. Hammer test WC HP
6. Air pressure test WC HP
7. Vacuum test WC HP
8. Roof collapsibility test in case of floating roof tanks WC HP
9. Calibration of tanks from Statutory authorities WC Rw
NOTE : 1) For cleaning & painting, please refer ITP No. 6648-00-19-43-2501
2) For Insulation, please refer ITP No. 6648-00-19-43-2505

N A F T E C .S P A
6648-00-19-43-2500 Rev. 0
Page 1 of 2
INDICATIVE
FOR
GENERAL WORKS

N A F T E C .S P A
6648-00-19-43-2500 Rev. 0
Page 2 of 2
INDEX
GENERAL WORKS
1. Painting 6648-00-19-43-2501 0
2. Insulation 6648-00-19-43-2505 0
3. Refractory Lining 6648-00-19-43-2510 0
4. Ceramic Fibre Lining 6648-00-19-43-2515 0

N A F T E C .S P A
6648-00-19-43-2501 Rev 0
Page 1 of 2
INDICATIVE ITP FOR

PAINTING
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
A. BEFORE FABRICATION
1. a) Approved supplier, product and supplier's materials test WC HP

certificate
b) Check manufacturing date, expiry period and shelf life WC HP
2. a) Physical condition of materials; WC HP

original manufacturers packing/ containers
b) Confirm identification/ Transfer of identification of WC Rw
materials before painting
3. a) Adequacy of blasting machine capacity for blast cleaning WC Rw

b) Type and quality of abrasive being used for blast cleaning WC Rw
c)Adequacy of Airless spray equipment, air spray equipment WC Rw
and paint brushes
4. Performance test of paint applicator and blast cleaning WC W

operator
5. Check quality of dry air for blast cleaning and spray WC S

application
6. Inspection of blast cleaning operation

- Inspect for surface cleanliness by visual stds. of WC S
ISO 8501/SSPC
- Measurement of surface profile by WC S
Micrometer/Elkometer/Stylus instrument
7. Wet film thickness and over coating interval for each coat of WC S
paint during application
8. Dry film thickness after final coat WC S

9. Inspection of final curing/ drying, adhesion, hardness, WC W
surface finish, sagging, hiding and pinhole detection
10. Painting identification band/ code, etc. WC S

11. Acceptance prior to shifting to fabrication shop, if applicable WC S

N A F T E C .S P A
6648-00-19-43-2501 Rev 0
Page 2 of 2
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
B. AFTER INSTALLATION
1. a) Approved supplier product : WC HP

Suppliers materials test certificate
b) Manufacturing date, expiry period and shelf life WC HP
2. Physical condition of materials; original manufacturers WC HP

packing/ containers
3. Confirm completion of
a) Hydro testing of piping WC S

b) Mechanical clearance of structure & equipments WC Rw
4. a) Adequacy of surface preparation tools and tackles WC Rw

b) Check the quality of surface preparation WC S
5. a) Performance test for paint applicator for spray WC W

application
b) Adequacy of airless spray equipment and air spray WC Rw
equipment and paint brushes and quality of dry air for
paint application
6. Wet film thickness and over coating interval for each WC S

coat of application
7. Dry film thickness after final coat WC S
8. Inspection of final curing/ drying, adhesion, hardness, WC S

surface finish, sagging, hiding and pinhole detection
9. Identification of colour bands, direction marking WC S
10. Final Acceptance WC HP


N A F T E C .S P A
6648-00-19-43-2505 Rev 0
Page 1 of 1
INDICATIVE ITP FOR

INSULATION
SL. EPCC OWNER/

ACTIVITY
NO CONTRACTOR PMC
1. PRIOR TO APPLICATION OF INSULATION

a. Material Test certificates from supplier of WC Rw
insulation material and acceptance thereof
b. Check testing, if required WC Rw*
2. DURING APPLICATION OF INSULATION

a. Surface preparation WC S
b. Fixing of spacer rings and checking their spacing WC S
c. Fixing of support rings and checking their spacing WC S

in case of vertical piping
d. Fixing of insulation lugs and angle rings in case of WC S

vessels, tanks, etc.
e. Thickness of insulation WC S
f. Aluminium foil for S.S. Piping/Vessels WC S
g. Overlap of cladding at vertical and horizontal joints WC S
h. Expansion joints, if any WC S
i. Inspection windows WC S
j. S.S. foil for S.S. piping WC S
k. Final finish WC W
3. ADDITIONAL CHECKS FOR COLD INSULATION

a. Wooden supports WC S
b. Vapour barrier WC S
c. Vapour sealant WC S
d. Insul coat WC S


N A F T E C .S P A
6648-00-19-43-2510 Rev 0
Page 1 of 2
INDICATIVE ITP FOR

REFRACTORY LINING
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
PRIOR TO START OF LINING

a. Material Test certificates from suppliers WC Rw
b. Field tests and tests from approved laboratories WC W/ Rw
c. Availability of Refractory specialist at site WC HP

(Contactor’s/ Vendor’s)
DURING LINING
a. INSULATING FIRE BRICKS
i. Clearance for completion of structural works WC S

including cleats/ lugs/ anchors/ hooks, etc.
ii. Cleanliness of the surfaces to be lined WC S
iii. Insulating layer application, wherever applicable WC S
iv. Metal foil application, wherever applicable WC S
v. Checking of bricks for their soundness WC S

(squareness, cracks and for any other damages)
vi. Mix proportion WC W
vii. Laying of bricks as per specifications WC S
viii. Line and verticality WC W
ix. Identifying location of expansion joints WC W
x. Filling expansion joints, wherever applicable WC W
xi. Finishing works WC S

N A F T E C .S P A
6648-00-19-43-2510 Rev 0
Page 2 of 2
SL. EPCC OWNER/

ACTIVITY
NO CONTRACTOR PMC
b. INSULATING CASTABLE CONCRETE
i. Clearance for completion of structural steel work WC W

including cleats/ support lugs/ anchors/hooks, etc.
ii. Cleanliness of the surface to be lined WC W
iii. Insulating layer application, wherever applicable WC S
iv. Metal foil application, wherever applicable WC S
v. Fixing of wire mesh WC S
vi. Fixing of shuttering/ scaffolding and providing WC S

pockets for pouring mortar
vii. Mix proportion WC W
viii. Identifying location of expansion joints WC S
ix. Ramming of mortar for achieving uniform density WC S
x. Filling expansion joints, wherever applicable WC S
xi. Wetting of previous layer prior to casting the WC S

Construction joints
xii. Pointing WC S
xiii. Curing WC S

NOTE : Surveillance/witness may be increased in case of boilers, heaters, etc. as per

specific requirements given in the specifications.

N A F T E C .S P A
6648-00-19-43-2515 Rev 0
Page 1 of 1
INDICATIVE ITP FOR

CERAMIC FIBRE LINING
SL. EPCC OWNER/

ACTIVITY
NO CONTRACTOR PMC
PRIOR TO START OF LINING
i. Material Test certificates from suppliers WC Rw
ii. Field tests and tests from approved laboratories, if WC Rw

applicable
iii. Availability of Refractory specialist at site WC HP

(EPCC Contactor’s/ Vendor’s/PMCs)
DURING LINING
i. Clearance for completion of structural works WC W

including welding of cleats/ lugs/ anchors/hooks, etc.
ii. Cleanliness of surfaces to be lined WC S
iii. Laying of Ceramic fibre blanket layer wise WC S

(As per AFC drawings)
iv. Provision of cups locks/ arrangement for CF lining WC S

holding
v. Identifying location of expansion joints WC S
vi. Filling expansion joints as per specifications/ AFC WC S

drawings
vii. Finishing works WC S

N A F T E C .S P A
6648-00-19-43-2600 Rev.0
Page 1 of 2
INDICATIVE
INSTRUMENTATION WORKS
EPCC05_VI.3_Constn._QA/QC_Rev.0 Copyright EIL – All rights reserved

N A F T E C .S P A
6648-00-19-43-2600 Rev.0
Page 2 of 2
INDEX
S.NO DESCRIPTION DOCUMENT NO. Rev.
FIELD INSTRUMENTATION WORKS
1. Incoming Material Check 6648-00-19-43 - 2601 0

2. Shop Fabrication 6648-00-19-43 - 2602 0
3. Calibration of Instruments 6648-00-19-43 – 2603 0
4. Fabrication, Erection of Cable Duct 6648-00-19-43 – 2604 0
5. Fabrication, Erection of Cable Tray, Angle Tray for Cable 6648-00-19-43 – 2605 0
Laying & Tube Laying
6. Fabrication, Installation of Instrument Support/ Stanchions, 6648-00-19-43 – 2606 0
Panel Supports, Canopies, JB Supports
7. Installation of Field Instruments 6648-00-19-43 – 2607 0
8. Installation of Impulse Lines 6648-00-19-43 – 2608 0
9. Cable Laying, Glanding and Termination 6648-00-19-43 – 2609 0
10. Installation of Junction Boxes, Local Control Panel 6648-00-19-43 – 2610 0
11. Fabrication & Erection of Air Lines and Tubing of 6648-00-19-43 – 2611 0
Pneumatic Lines
12. Installation of Level Switches, Level Gauges and Float 6648-00-19-43 – 2612 0
Type Level Instruments
13. Installation of Test Thermowells, Temperature Gauges and 6648-00-19-43 – 2613 0
Temperature Elements
14. Loop Checking 6648-00-19-43 – 2614 0
15. Impulse Piping 6648-00-19-43 – 2615 0
CONTROL ROOM INSTRUMENTATION WORKS
16. Incoming Material Inspection and Panel Erection 6648-00-19-43 – 2631 0

17. Fabrication & Erection of Cable Trays 6648-00-19-43 – 2632 0
18. Laying, Glanding & Termination of Interconnection Cables, 6648-00-19-43 – 2633 0
Prefabricated Cables, System Cables, Power Cables and
Field Cables
19. Power ‘ON’ of Panels and Pre-commissioning of the 6648-00-19-43 – 2634 0
System
20. Field Loop Checking and ‘System Acceptance Test’ 6648-00-19-43 - 2635 0
Pl. refer document No.6648-00-19-43-2111 for Tie-In.

N A F T E C .S P A
6648-00-19-43-2601 Rev.0
Page 1 of 1
INDICATIVE ITP FOR INCOMING MATERIAL CHECK

(FIELD INSTRUMENTATION WORKS)
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
1. Material receipt as per material specifications / WC W

standards
2. Proper storage of owner supplied items & EPCC WC S

contractor supplied items
Review Test and Inspection documents WC Rw

N A F T E C .S P A
6648-00-19-43-2602 Rev.0
Page 1 of 1
INDICATIVE ITP FOR SHOP FABRICATION

SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
1. Material receipt as per purchase specification WC W
2. Qualification of WPS /Welders WC W
3. Usage of approved consumables WC HP
4. Following proper job procedure WC Rw
5. NDT WC W
6. PWHT & Hardness test WC W
7. Shop testing WC W
8. Painting and Storage WC S

N A F T E C .S P A
6648-00-19-43-2603 Rev.0
Page 1 of 1
INDICATIVE ITP FOR CALIBRATION OF INSTRUMENTS

SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
1. Availability of approved standard calibrated test WC S

equipments
2. Validity of calibration equipments WC S
3. Air conditioning, dust free environment WC S
4. Availability of approved data sheets, calibration WC Rw

procedures, standards, vendor’s manuals
5. Usage of appropriate tools and tackles WC S
6. Usage of qualified /trained personnel WC S
7. Mounting of instruments, instrument tag & model WC S

during calibration
8. Checking of Instrument ranges, supply & output for WC S

proper connections
9. Calibration of local gauges WC Rw
10. Calibration of electronic instruments/control valves WC S
11. Calibration of safety valves, shutdown valves and WC W

trip switches
12. Calibration of special instruments /float type WC W

instruments
13. Ensuring procedure and record WC Rw
14. Plugging of free entries WC S
15. Stamping of calibration date on instruments WC S

N A F T E C .S P A
6648-00-19-43-2604 Rev.0
Page 1 of 1
INDICATIVE ITP FOR FABRICATION, ERECTION OF CABLE DUCT(GI)

SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
1. Availability of correct material WC S
2. Usage of proper tools and tackles WC S
3. Use of approved consumables WC S
4. Correctness of dimensions of duct WC S
5. Welding as per Standards / specifications WC Rw
6. Installation & alignment of support as per structural WC Rw

drg. & Documents
7. Painting of support WC S
8. Grinding of sharp edges before erection WC S
9. Alignment of cable duct WC S
10. Covering of duct after completion of cable laying / WC S

dressing
11. Usage of proper clamp & fasteners WC S
12. Installation of guide supports WC S

N A F T E C .S P A
6648-00-19-43-2605 Rev.0
Page 1 of 1
INDICATIVE ITP FOR FABRICATION, ERECTION OF CABLE TRY,

ANGLE TRAY FOR CABLE LAYING AND TUBE LAYING
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
1. Correct size & routing of tray/angle WC S
2. Supporting as per standards / specifications WC S
3. Removal of sharp edges and sharp bends WC S
4. Fastening / welding of trays / angles WC S
5. Check for fouling with piping / structures WC S
6. Check for any obstruction / space for maintenance WC S

N A F T E C .S P A
6648-00-19-43-2606 Rev.0
Page 1 of 1
INDICATIVE ITP FOR FABRICATION, INSTALLATION OF INSTRUMENT

SUPPORT/STANCHIONS, PANEL SUPPORTS, CANOPIES,
JB SUPPORT
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
1. Availability of correct material WC -
2. Usage of proper tools and tackles WC -
3. Availability of approved Junction Box layout and WC Rw

instrument location plan
4. Correctness of dimensions, height etc. WC S
5. Approved welder, consumables, standards WC Rw
6. Check for installation, hole to hole dimension & WC S

alignment / fit up
7. Check for no sharp edges WC S
8. Painting WC S
9. Ensure physical walk through the line WC S
10. Maintenance space WC S
11. Providing of vent holes on stanchion WC -
12. Sealing of vent holes WC Rw

N A F T E C .S P A
6648-00-19-43-2607 Rev.0
Page 1 of 1
INDICATIVE ITP FOR INSTALLATION OF FIELD INSTRUMENTS

SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
1. Availability of approved location plans, piping WC Rw

GADs, P&ID, vendor’s manual etc.
2. Installation of proper support / instrument WC Rw

stanchion, canopy
3. Instrument tag as per P &ID, model & make as per WC S

instruments data sheet
4. Physical walk through the line WC S
5. Alignment of the instruments WC S
6. Mounting of accessories as per instrument data WC S

sheet
7. Visibility & maintenance clearance WC S

N A F T E C .S P A
6648-00-19-43-2608 Rev.0
Page 1 of 1
INDICATIVE ITP FOR INSTALLATION OF IMPULSE LINES

SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
1. Direction of flow, tapping orientation, standard, WC S

piping material
2. Upstream & downstream straight runs WC S
3. Usage of appropriate tools & tackles WC -
4. Usage of approved welder, consumables & WC Rw

procedures
5. No burrs & sharp edges on tube bends WC S
6. Correctness & hardness of tubes and fittings WC Rw
7. Smooth bends/ free draining WC S
8. Ferrule punching WC S
9. Supporting as per standards/ specifications WC S
10. Direction of valves / valve manifolds WC S
11. NDT, PWHT, DT Radiography WC HP
12. Usage of approved sealant etc. WC Rw
13. Testing WC HP
14. Material Traceability WC S
15. PMI (before Leak Test) WC HP

N A F T E C .S P A
6648-00-19-43-2609 Rev.0
Page 1 of 1
INDICATIVE ITP FOR CABLE LAYING, GLANDING & TERMINATION

SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
1. Correctness of cable type as per cable schedule WC S
2. Measurement & routing WC S
3. Check cable for continuity, insulation resistance, WC S

megger values
4. Identification tags/ tag plates & proper dressing & WC S

clamping
5. Separation of signal / thermocouple and power WC S

cables
6. Cable glands as per area classification, size of WC S

cable, JB entry etc.
7. Identification / ferrule and dressing inside junction WC S

boxes and instrument
8. Crimpable type lugs and proper crimping WC S
9. Telephone wire connection inside JB WC S
10. Shield wire dressing / sleeving and termination WC S
11. Insulation of shield wire on instrument end WC S

N A F T E C .S P A
6648-00-19-43-2610 Rev.0
Page 1 of 1
INDICATIVE ITP FOR INSTALLATION OF JUNCTION BOXES (JB),

LOCAL CONTROL PANEL (LCP)
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
1. Correct tag, type, location, size of junction box / WC S

LCP
2. Correct cable entries WC S
3. Alignment & fasteners WC Rw
4. Tightening of fasteners WC S
5. Tightening & numbering of terminal blocks WC Rw
6. Availability of telephone sockets (for JBs) & WC S

earthing point
7. Earthing of JB / LCP WC S
8. Plugging of free entries with correct plugs WC S
9. Wiring of various hardwares in LCP s per approved WC S

wiring drawings
10. Protection of JB and LCP WC S

N A F T E C .S P A
6648-00-19-43-2611 Rev.0
Page 1 of 1
INDICATIVE ITP FOR FABRICATION & ERECTION OF AIR LINES AND

TUBING OF PNEUMATIC LINES
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
1. Availability of AFC air distribution drawings WC Rw
2. Usage of correct size, thread etc. Jigs/ die sets for WC S

threading of pipes
3. Packing material / sealant used at thread joints WC S
4. Providing of three piece union at each loop for easy WC S

maintenance
5. Drain & vent assemblies WC S
6. Tightening at joints WC S
7. Supporting and clamping WC S
8. Test air lines as per standards / specifications and WC W

record
9. Check for inlet, outlet, signal, test and drain WC S

connection on the instrument
10. Check for correct supply as per data sheets WC S
11. Flush lines before connection WC S
12. Ensure punching of ferrules WC S
13. Tagging at both ends of tubes WC S

N A F T E C .S P A
6648-00-19-43-2612 Rev.0
Page 1 of 1
INDICATIVE ITP FOR INSTALLATION OF LEVEL SWITCHES, LEVEL

GAUGES AND FLOAT TYPE LEVEL
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
1. Usage of correct flanges and piping materials WC S
2. Deployment of approved welding man power, WC S

usage of approved consumables & procedures
3. Alignment of flanges, visibility of gauges and WC S

orientation of instrument
4. Verticality of the instrument WC S
5. Installation of float, displacer, instrument WC S

accessories as per data sheet / vendor’s instruction
manuals
6. QA/QC clearances for welding & testing WC HP
7. Tightness of guide wires WC S
8. Usage of correct size, rating & type of gasket and WC S

stud/nuts as per PMS
9. Required tightness of the stud/nuts WC S
10. Testing as per standards and specifications WC W

N A F T E C .S P A
6648-00-19-43-2613 Rev.0
Page 1 of 1
INDICATIVE ITP FOR INSTALLATION OF TEST THERMOWELLS,

TEMPERATURE GAUGES AND TEMPERATURE ELEMENTS
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
1. Correctness of range, rating, immersion length (U WC S

length) as per P &ID / Instrument data sheets
2. Check for tapping size, orientation, location as per WC S

P&ID
3. Usage of correct size, rating & type of gasket and WC S

stud/nuts as per PMS
4. Required tightness of stud/nuts WC S
5. Visibility & orientation of gauges WC S
6. Plugging of free entries with correct size plugs WC S

N A F T E C .S P A
6648-00-19-43-2614 Rev.0
Page 1 of 1
INDICATIVE ITP FOR LOOP CHECKING

SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
1. Completeness of installation as per standards & WC S

specifications
2. Liquidation of punch point list as per ITP WC HP
3. Availability of standard calibration equipment WC Rw
4. Coordination with DCS vendor WC S
5. Simulation of instruments as per specifications WC W
6. Re calibrate / fine tune instruments for accurate WC W

response
7. Check for interlocks and response of final control WC W

element
8. Ensure proper response and record WC Rw
9. Loop acceptance WC HP

N A F T E C .S P A
6648-00-19-43-2615 Rev.0
Page 1 of 11
INDICATIVE ITP FOR IMPULSE PIPING

SL.
NO ACTIVITY EPCC OWNER/
CONTRACTOR PMC
a) Documents (MRIR etc.): Review & acceptance WC HP

a) Review of Manufacturer’s Test Certificates/Documents WC* HP*
& Sampling
b) Laboratory Testing, if any
ii) Alloy Steel/Stainless Steel WC S/Rw
iii) All other Materials including NACE CS and CS for H2 WC W
Service
3. WPS/PQR
b) Welding of Test Coupens and subsequent testing
i) Carbon Steel, Stainless Steel WC Rw
ii) Alloy Steel WC W
iii) All other Materials including NACE CS and CS for H2 WC W
Service
c) Approval of final WPS/PQR. WC HP
4. Welder performance Qualification WC S
4a. Certification & approval of welders. WC HP

i) Review of proposed procedure WC HP
6. Review of Joint numbering Procedure, numbering in WC W

Isometrics (Big & Small bore)/Sketches
7. Material traceability & Transfer of Heat Nos. WC S

(Material Traceability not required for utility services)

i) For Alloy Steel & Stainless Steel welding filler metals, chemical analysis to be carried out for every batch.
ii) For low temp. services piping, Impact testing to be carried out for every batch of the filler metal, to be
witnessed by Owner/ PMC.
For NACE filler metals, corrosion tests like HIC, SSCC, etc. to be carried out for every batch. However, HIC/SSCC tests
done earlier & duly witnessed by a reputed third party, will be acceptable.

N A F T E C .S P A
6648-00-19-43-2615 Rev.0
Page 2 of 11
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
1. Material as per piping class (check w.r.t. approved WC S

colour coding procedure), Fit-up check and
Traceability check
4. Purging rate (if any) and arrangement WC Rw
8. Visual Examination of completed welds WC S
9a. Review of Time – Temperature graph

i) CS WC S
ii) AS WC W
10. Hardness Check WC S
11. PT/MT WC S
12. Identification of Joints for Radiography (for Random WC S

Radiography only)
13. Review of Radiographs interpreted by the EPCC

Contractor
i) For Carbon Steel Piping, SS Piping(type 304) WC S

ii) For Alloy Steel Piping and other SS piping WC W
iii) For H2, NACE piping, other exotic material WC HP
piping

N A F T E C .S P A
6648-00-19-43-2615 Rev.0
Page 3 of 11

NO. CONTRACTOR PMC
C PROOF TESTING
(See enclosed checklist in Annex-1)
2. Preparation of Punch list (Ref. Annex-3) WC S
3. Review of Punch List WC HP
4. Liquidation of check list, if applicable WC HP
6. Scrutiny of test packs for Mechanical & NDT Clearance WC HP
7. Positive Material Identification as per specification after WC S

completion of installation.
8. a) Review of Calibration certificates of pressure Gauges WC HP

b) Field Calibration, if any WC S
10. Visual inspection of all weld joints for leak during

Pneumatic/ Hydrotesting (See Annex-2)
a) Category ‘D’ services WC S
b) All other services WC W
11. Draining of Water & Air Drying WC S
12. Removal of temporary blinds/supports. WC S

N A F T E C .S P A
6648-00-19-43-2615 Rev.0
Page 4 of 11

NO. CONTRACTOR PMC
13. Boxing up including reinstallation of flappers of check WC S

valves
14. Review of Records of fasteners & gaskets WC S
15. Torque tightening/ tensioning of flange joints, WC S

wherever applicable
For liquidation of Punch list, see Annex - 3
Note : Pre-commissioning activities such as chemical cleaning, card board blasting, system testing
are not covered by these ITP's. The EPCC Contractor shall develop ITP's for such activities
and obtain Owner/ PMC/ Licensor's approval.
A/G Above Ground NDT Non Destructive Testing

AS Alloy Steel i.e. Cr-Mo steels like A335 NRV Non Return Valve
Gr P11, P5, P9,P22,etc
CS Carbon Steel PMI Positive Material Identification
CSO Car Seal Open PQR Procedure Qualification Record
GAD General Arrangement Drawings PT Penetrant Testing
HIC Hydrogen Induced Cracking PWHT Post Weld Heat Treatment
LO/ LC Lock Open/ Lock Close RF Reinforcement
MT Magnetic Particle Testing SS Stainless Steel like A312 TP 304, 316,
321, 304L, 316L, 316Mo, etc.
NACE National Association of Corrosion SSCC Sulphide Stress Corrosion Cracking
Engineers
WPS Welding Procedure Specification

N A F T E C .S P A
6648-00-19-43-2615 Rev.0
Page 5 of 11
ANNEX – 1
Checklist for Mechanical Clearance - IMPULSE Piping
Project : ___________________________ Report No : ____________________________
Plant/Unit : _________________________ Date : ________________________________
EPCC Contractor : _________________ Area : ________________________________
Loop No : _________________________ INCH MTR : __________________________
Line No (Isometric No.) Rev. GAD No. Rev. P&ID No. Rev.
Items to be checked Accept Remarks

EPCC
Contractor
1. Installation checked as per Isometric w.r.t.
CONFIGURATION : Route, plumb, elevation,
Clearance for thermal
expansion/ insulation
BRANCH : Location, angle, orientation,
type, RF pad, etc.
STEAM TRAP : Direction
2. Installation checked as per P&ID
3. Isometrics completed for ( enclosed ):

a. Joint Numbering (Shop & Field Welds)
b. Spool Numbering
c. As-built routing & dimensions
4. Valves(Check Rating, Gaskets, Flow Nos

Direction, Sheet No., Tag No., Spindle
direction, CSO LO/LC, Damage, etc)
Gate Valves
Globe Valves
Check Valves
Control Valves Tag Nos.:
Safety Valves Tag Nos.:
Any other valves :
5. Strainers : Check for clearance, flow

direction, elements
FORMAT NO: ____________________ ( Sht 1/4 )

N A F T E C .S P A
6648-00-19-43-2615 Rev.0
Page 6 of 11

EPCC
Contractor
6. Flanged Joints
Total Nos.
Check for type of flange
Check for Rating
Check for Alignment, (proper gap & parallelity
Check for Correct Studs & nuts – dia., length, Material,
uniform protrusion of studs, anti seize compound
Check for correct gasket ( type, size, spec., thickness,
etc.)
Torque values used for tightening
7. Seal Welding of Screwed Connections (if Required)
8. Vents/Drains as per Dwg and Provision of additional high

point Vents and/or low point Drains, if reqd.
9. Orifice Flanges :
Check for Tag No., tapping orientation, tap valve, jack
screw, straight run length of upstream & downstream
10. Local Gauges : Check for accessibility
11. Supports as per drg. and specifications
FORMAT NO: ____________________ ( Sht 2/4 )

N A F T E C .S P A
6648-00-19-43-2615 Rev.0
Page 7 of 11

EPCC
Contractor
12. Vents/ Drains :
- As per drg.
- Orientation of valve handles
- Clearance for hose
- Requirement of additional vents/ drains (highest/lowest pt.)
13. Earthings :
a) Check for location
b) Check for dimension of lug welding
14. Joists History sheets enclosed for :

14.1 Material Traceability as per Procedure No:__________
(refer enclosed suggested Format)
14.2 Fit ups checked
14.3 NDT Complete (Radiography, MT, PT)
14.4 Stress Relieving & Hardness check complete

Checked for Removal/Blinding-off of:
a. Control, Safety and Check Valves
b. In-Line Instruments
c. Rupture Discs
d. Equipment Nozzles
e. Others
15. Supports and Weld/Flanged/Screwed connections free from

insulation or other coverage`
16. Checked Installation of (Indicate Location in Drawings)

a. Temporary Blinds/Spades
b. Temporary Strainers
c. Temporary Dummy-Spools
d. Temporary Gaskets
e. Others
FORMAT NO: ____________________ ( Sht 3/4 )

N A F T E C .S P A
6648-00-19-43-2615 Rev.0
Page 8 of 11

EPCC
Contractor
17. Cleanliness Internally and Externally
18. Removal of unwanted construction supports
19. Instrument tapings provided as per Drawing
20. Physical-Walk-Through – The – Line, checked for

gross irregularities including physical damages,
unwanted tacks, arc strikes, spatters and space for
thermal expansion.
Other :
Remarks
Reviewed by EPCC Contractor (one level higher than checker)

Date :
OWNER/ PMC
Sign :
Date :
FORMAT NO: ____________________ ( Sht 4/4 )

N A F T E C .S P A
6648-00-19-43-2615 Rev.0
Page 9 of 11
ANNEX – 2
Piping Hydro Test Release Record – IMPULSE Piping
Project : ______________________________ Report No : __________________________
Plan : ________________________________ Date : _______________________________
EPCC Contractor : ___________________ Area : _______________________________
Loop No : ____________________________ REF P & ID No. : _____________________
INCH MTR : _________________________
From ________________ To _____________
Line No. (s) Isometric No. (s) P&ID No. (s)
Test Medium : Test Duration : Design/Test Pressure :

Test Pressure Gauge Range Calibration Certificate No.: Gauge Calibration Date:
No.
Items to check Accept Witness

EPCC OW
Contractor NER
/
PMC
Field Installation Checklist Prior to Hydrotest Signed
Punch list Prepared Yes No
Pre – Hydrotest Punch items Cleared
Accessibility to Inspection/Witness Locations
Capacity of pressurizing pump checked
Cordon off area for high pressure testing, as required
Pre-hydrotest flushing carried out
Statutory Authorities/Others test Witnessing Required Yes No
System Released for Pressure Testing :
EPCC Contractor : OWNER/ PMC:
Sign : Name : Sign : Name :

Date : Date :
Designation : Designation:
FORMAT NO: ____________________ ( Sht 1/2 )

N A F T E C .S P A
6648-00-19-43-2615 Rev.0
Page 10 of 11
Piping Hydro Test Record – IMPULSE Piping
ACTIVITY Date Time

Water Filling and Venting started at
Water Filling Completed
Vents Closed
Isolation of Pressurizing pump
Test completed at :
- Water drained
- Air
- Temp Blinds Removed
- Checked for reinstallation of
f. Control & Safety vales
g. On line Instruments
h. Rupture disks
i. Deblinding
j. Others
- Cold setting of spring supports carried out
- Test Result Acceptable Not Acceptable
Sign : Sign:
Date : Date:
Name : Designation Name: Designation:
FORMAT NO: ____________________ ( Sht 2/2 )

N A F T E C .S P A
6648-00-19-43-2615 Rev.0
Page 11 of 11
ANNEX - 3
Punchlist
Project : _____________________________ Report No : ___________________________
Plan : _______________________________ Date : ________________________________
EPCC Contractor : ___________________ Area : ________________________________
Loop No : ___________________________ REF P & ID No. : _______________________
Description : _________________________________________________________________
Ref Document : _______________________________________________________________
____________________________________________________________________________
Punch Prio- Description of Location Prepared Action Due Completion

Item rity Punch Items By By date Acceptance
No.
Priority: 1. Needed for pressure test 2. Needed for commissioning 3. Needed for start up 4.
Needed for plant acceptance
Sign : Sign :
Date : Date :
Name : Designation : Name : Designation :
FORMAT NO: ____________________ Sh. 1/1

N A F T E C .S P A
6648-00-19-43-2631 Rev.0
Page 1 of 1
INDICATIVE ITP FOR INCOMING MATERIAL INSPECTION & PANEL

ERECTION
(CONTROL ROOM INSTRUMENTATION WORKS)
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
1. Check for receipt of materials/ panels as per WC W

purchase requisition, inspection release note, bill of
materials, etc.
2. Ensure proper storage of materials at site WC S
3. Ensure shifting of panels into the control room WC S

without damage
4. Check for hole to hole dimensions of the base WC S

frames with the as built drawings of the panels
5. Check alignment, fastening, welding & painting of WC S

the base frame.
6. Ensure erection of panels as per approved layout WC S

drawing, after completion of all welding works
7. Check for tagging/identification of all panels WC S

N A F T E C .S P A
6648-00-19-43-2632 Rev.0
Page 1 of 1
INDICATIVE ITP FOR FABRICATION & ERECTION OF CABLE TRAYS

SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
1. Ensure availability of latest revision of approved WC Rw

tray layout drawings.
2. Ensure welding & painting of supports before WC S

erection of panels.
3. Check for fastening and joining of cable trays. WC S
4. Ensure no sharp edges. WC S
5. Ensure covering of cable trays for unarmoured and WC W

system cable trays
6. Erect separate cable trays for power and signal WC S

cables. Check for separation distance between the
power & signal cable

N A F T E C .S P A
6648-00-19-43-2633 Rev.0
Page 1 of 1
LAYING, GLANDING & TERMN OF INTERCON. CABLES, PREFAB

CABLES, SYSTEM CABLES, POWER CABLES & FIELD CABLES
(CONTROL ROOM INSTRUMENTATION WORKS
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
1. Check for receipt of correct size & type of cables as WC Rw

per cable schedule
2. Testing of cable before laying as per specification WC Rw

(continuity, megger, etc.)
3. Ensure exact distance and cut cables accordingly WC Rw
4. Tag of cables as per specification WC S
5. Confirm availability of proper cable gland size, type WC Rw

of specified thread
6. Tightening of check nut (after termination) WC S
7. Cable continuity & insulation resistance WC S
8. Dressing of cables inside PVC Duct and covering of WC S

PVC Duct after complete cabling.
9. Ferruling of cables WC S
10. Ensure usage of sleeved crimp able type lugs WC S
11. Crimping of lugs WC S
12. Correct tightness of cables in the terminal block WC S
13. Correct numbering of terminal blocks WC S
14. Continuity of fuses in terminal blocks WC S

N A F T E C .S P A
6648-00-19-43-2634 Rev.0
Page 1 of 1
INDICATIVE ITP FOR POWER ‘ON’ OF PANELS AND PRE-

COMMISSIONING OF THE SYSTEM
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
1. Check earth pit resistance WC HP
2. Check earth connection to system earth, panel WC HP

earth etc.
3. Ensure interconnectivity of panel earth bus WC W
4. Check incoming power supply and termination of WC W

the power cables
5. Power ‘ON’ the system and observe system booting WC W

and self diagnostic check.
6. Reload the softwares, if necessary WC S
7. Check for alarms by switching ‘ON’/‘OFF’ the sub WC S

systems
8. Start simulation of individual loops from respective WC S

‘Field Terminal Blocks’ (FTBs)
9. Observe the response and tune the controllers WC S
10. Check the interlocks as per P&ID WC W
11. Record the input & outputs WC Rw
12. Check for proper, trend reports, logging reports/shift WC Rw

reports & alarm, sequence and functioning of all
peripheral units.
13. Check for back-up operation of PLC cards, system WC W

memory & power supply switch over
14. Check for lighting and ventilation fan operation WC S
15 Check functioning of complex loop WC W

N A F T E C .S P A
6648-00-19-43-2635 Rev.0
Page 1 of 1
INDICATIVE ITP FOR FIELD LOOP CHECKING AND ‘SYSTEM

ACCEPTANCE TEST’
(CONTROL ROOM INSTRUMENTATION WORKS
SL. EPCC OWNER/

ACTIVITY
NO. CONTRACTOR PMC
1. Ensure record as per loop checking sheet duly WC Rw/HP

signed
2. Check for system booting, bus-degradation, scan WC W

time, loop error, etc.
3. Check for operation of sub systems and peripheral WC W

systems
4. Check for ‘Back-up’ system operations WC W
5. Ensure feedback/commands from/to electrical WC W

system
6. System acceptance WC HP

N A F T E C .S P A
6648-00-19-43-2700 Rev. 0
Page 1 of 2
INDICATIVE
CIVIL, STRUCTURAL AND
ARCHITECTURAL WORKS

N A F T E C .S P A
6648-00-19-43-2700 Rev. 0
Page 2 of 2
INDEX
GENERAL CIVIL WORKS

1. Preliminary Civil works 6648-00-19-43-2701 0
2. Site Grading 6648-00-19-43-2703 0
3. Excavation 6648-00-19-43-2704 0
4. Back Filling 6648-00-19-43-2705 0
5. Underground Piping Works (RCC/CI) 6648-00-19-43-2706 0
6. WBM Roads 6648-00-19-43-2707 0
7. Black Topping (Premix Carpeting) 6648-00-19-43-2708 0
8. Tanks Pads 6648-00-19-43-2709 0
9. Micro Grading 6648-00-19-43-2710 0
10. Underground Piping (Carbon Steel) 6648-00-19-43-2740 0
STRUCTURAL WORKS
1. Plain Cement Concrete 6648-00-19-43-2741 0
2. RCC (Sub-Structure) 6648-00-19-43-2742 0
3. RCC (Super Structure) 6648-00-19-43-2743 0
4. Flooring/ Pavement 6648-00-19-43-2745 0
5. Brick Work 6648-00-19-43-2746 0
6. Structural Works 6648-00-19-43-2747 0
ARCHITECTURAL WORKS
1. Plastering 6648-00-19-43-2772 0
2. Roofing Accessories 6648-00-19-43-2779 0

N A F T E C .S P A
6648-00-19-43-2701 Rev. 0
Page 1 of 1
INDICATIVE ITP FOR
PRELIMINARY CIVIL WORKS
Sl. EPCC Owner/

Activity
No. Contractor PMC
1 Boundary markings and submission of drgs./sketches WC S
2 a) Review of calibration certificates of instruments/ testing WC HP

equipments
b) Field calibration, if any WC W
3 Block levels, contour plans, establishing permanent bench WC S

marks with ref. to Standard B.Ms. by check levels and
submission of relevant drgs. & records
4 Protection of control points, permanent bench marks and WC S

regular rechecking
5 Submission of Master plan showing monuments, structures WC S

exposed rocks, weirs, water works, ponds, underground
services if crossing that area, etc.


N A F T E C .S P A
6648-00-19-43-2703 Rev. 0
Page 1 of 1
INDICATIVE ITP FOR
SITE GRADING
Sl. EPCC Owner/
Activity
No. Contractor PMC
1. Clearing and stripping of soil including disposal of WC S

unsuitable material
2 a) Review of calibration certificates of instruments/ testing WC HP
equipments
3. Taking and plotting of initial joint levels at specified WC W

intervals for cutting as well as filling areas
4. Classification (Levels of strata) and testing of filling soil for WC S
suitability including preparation of Lead Charts to
filling/disposal areas.
5. Proper warning of explosions, misfires and storage of WC S
explosive materials (As applicable).
6. Breaking up of clods, lumps, etc. at the time of filling and WC S
compaction.
7. Identification and suitability of borrow areas for filling WC S
soil/murrum including verification of payments for royalty,
etc.
8. Compaction test for earth filling in specified layers including WC W/Rw
finished areas.
9. Verification of final finished grade levels. WC S
10. Computation of Earth works. WC Rw
11. Record of tree cuttings, stacking of blasted rocks and other WC S
quarry materials including handing over to Owner
12. Preparation of “As built drawings” indicating culverts, other WC Rw
open drainage facilities etc.
13. Removal of Surplus earth/excavated material and leveling WC S
in disposal areas.
14. Resolution of obstacles/hindrances WC S


N A F T E C .S P A
6648-00-19-43-2704 Rev. 0
Page 1 of 1
INDICATIVE ITP FOR
EXCAVATION
Sl. EPCC Owner/

Activity
No. Contractor PMC
1. a) Review of calibration certificates of instruments/ testing WC HP

equipments
2. Layout checking WC S
3. Taking initial levels WC S
4. Slopes of excavation, benching, overburden, shoring & WC S
strutting (in case of deep excavation)
5. Check for sub-soil water, dewatering requirements as per WC S
specifications.
6. Bottom level of excavation and compaction WC S
7. Stacking of different type of soils separately WC S
8. List of obstacles encountered (cables, pipes, conduits, etc) WC S
9. Barricading of excavated pits for safety & protection from WC S
rain
FOR HARD ROCK
1 Obtaining license from Statutory authorities for undertaking WC Rw

blasting operations
2 Storing of explosive materials as per explosive rules WC S
3 Prominent display of red flags around the area to be blasted WC S
4 Check the dimensions of bore holes WC S
5 Stacking of hard rock for useable/non useable including WC S
handing over to owner


N A F T E C .S P A
6648-00-19-43-2705 Rev. 0
Page 1 of 1
INDICATIVE ITP FOR
BACKFILLING
Sl. EPCC Owner/
Activity
No. Contractor PMC
1. Selection of materials/selected earth WC W
2. Check for treatment of soil, if any WC S
3. a) Calibration certificates of instruments/ testing WC Rw

equipments
4. Filling in specified layers, consolidating, watering. WC S
5. Compaction tests for layers WC W/Rw
6. Filling to required levels WC S


N A F T E C .S P A
6648-00-19-43-2706 Rev. 0
Page 1 of 1
INDICATIVE ITP FOR
UNDERGROUND PIPING (RCC/CI)

Sl. EPCC Owner/
Activity
No. Contractor PMC
1. Checking of material WC W
2. Adequate slope, benching in excavation for safety purposes WC S
(if required)

equipments
4. Layout, line & level WC S

5. Laying & jointing, grouting at manholes/chambers WC S
6. Check for supports/ firm bed/ sub soil water level WC S
7. Testing for leakages by blocking pipe ends WC S
8. Hydro-testing and other tests, Removal of blockages, WC S
Cleaning & flushing of system
9. Backfilling in layers WC S
10. Check for MS rungs in proper position, inlet/outlet pipe WC S
levels in manholes
11. Preparation of “As-built drawings” WC Rw


N A F T E C .S P A
6648-00-19-43-2707 Rev. 0
Page 1 of 1
INDICATIVE ITP FOR
WBM ROADS
Sl. EPCC Owner/
Activity
No. Contractor PMC

equipments
2. Layout checking including Road crossings and taking initial WC S

levels
3. Approval of source & checking/testing of materials WC HP

(wherever required)
4. Filling (if any), compaction, providing cambers in sub-base WC S

including levels
5. Spreading metal to required thickness, line & levels, dry WC S

rolling including spreading of screening material
6. Check for camber and levels over metalling WC S
7. Spreading murrum/ sand, watering and rolling WC S
8. Checking thickness after each layer and rectification thereof WC W

(if any)
9. Checking quantity of aggregate by excavation of trial pits WC W


N A F T E C .S P A
6648-00-19-43-2708 Rev. 0
Page 1 of 1
INDICATIVE ITP FOR
BLACK TOPPING (PREMIX CARPETING)
Sl. EPCC Owner/

Activity
No. Contractor PMC
1. Approval of source of materials WC Rw

equipments
3. Surface preparation & check for camber/level WC S
4. Checking/ testing of material wherever required WC W
5. Tack coat application WC S
6. Premix carpeting (including thickness of carpeting) and WC S

rolling
7. Seal coat (including thickness of seal coat) WC S
8. Check for camber and levels WC S
9. Check for bitumen temperature and consumption WC S
10. Premix sample check test (As applicable) WC W
11. Removal of surplus earth WC S
12. Berm preparation WC S
13. Final Inspection WC HP


N A F T E C .S P A
6648-00-19-43-2709 Rev. 0
Page 1 of 1
INDICATIVE ITP FOR
TANK PADS
Sl. EPCC Owner/
Activity
No. Contractor PMC

2. Stripping the area WC S

equipments
4. Layout and marking of ground level WC S
5. Excavation to required level, compaction of sub-base WC W
6. Checking/ testing of materials WC W

7. Filling selected materials in specified layers, rolling, WC S
watering
8. Compaction tests WC W/Rw
9. Gravel filling under annular ring with compaction and WC W

adding graded filler material (As applicable)
10. Anti-corrosive layer, consolidation WC S
11. Premix carpeting on side slopes WC S
12. Preparation of “As-built drawing” for erection WC Rw
13. Check for settlement of pads during hydrostatic testing of WC W

tanks


N A F T E C .S P A
6648-00-19-43-2710 Rev. 0
Page 1 of 1
INDICATIVE ITP FOR
MICRO GRADING
Sl. EPCC Owner/

Activity
No. Contractor PMC

equipments
2. Taking initial levels WC S
3. Clearing/ Removal of extra soil, debris, etc. from site by WC S

transportation
4. Taking final levels WC S
5. Verification of gradient of ground WC S
6. Finishing of ground surface by hand compactor/ Roller (As WC S

applicable)
7. Final inspection WC HP


N A F T E C .S P A
6648-00-19-43-2740 Rev. 0
Page 1 of 5
INDICATIVE ITP FOR
UNDERGROUND PIPING (CARBON STEEL)
Sl. EPCC Owner/

Activity
No. Contractor PMC
1. Checking/ testing of incoming materials WC S

i) Review of Manufacturer's Test Certificates/ other WC Rw
documents
ii) Testing, if any WC Rw
3. WPS/PQR
ii) Testing WC W/Rw
iii) Approval of Final WPS WC HP
4. Welder Performance Qualification Test WC W

4a. Certification & approval of welders WC HP

ii) Testing WC HP
iii) Approval of Qualified procedure WC HP
6. Preparation of sketches from General Arrangement WC Rw

drawings
7. Joint numbering WC Rw
8 Approval of colour coding scheme WC HP
9. Monitoring of colour coding on pipes & fittings WC S
1. Material as per piping class (check w.r.t. approved colour WC W

coding procedure)
i) Fit-up check WC S
ii) Dimensional check WC S

N A F T E C .S P A
6648-00-19-43-2740 Rev. 0
Page 2 of 5
Sl. EPCC Owner/

Activity
No. Contractor PMC
3. Check for purity of purging/shielding Gas (if any) WC S
4. Purging (if any) WC S
8. Visual check of completed welds WC S
9. PT/MT WC S
10. Radiography marking (for Random Radiography) WC W
11. Radiography Interpretation WC W
C. HYDROSTATIC/ PNEUMATIC TESTING
3. Calibration of Pressure Gauges WC W
4. R.F. Pad testing, if any WC HP
5. Scrutiny of test packs for Mechanical & NDT WC HP

Clearance (Refer Annexure-1)

6a. Addition of corrosion inhibitors, if required – Approval WC HP
of make & quality

N A F T E C .S P A
6648-00-19-43-2740 Rev. 0
Page 3 of 5
Sl. EPCC Owner/

Activity
No. Contractor PMC
7. Pneumatic/ Hydrostatic testing WC W
8. Draining of water & Air drying WC W
D. LAYING
1. Trench excavation and levels WC S
2. Cleaning of pipe surface WC S
3. Approval of wrapping/coating material manufacturers WC HP
4. Approval of agency for wrapping & coating WC HP
5. Sample test of coating materials in approved laboratory WC Rw
6. Procedure qualification for wrapping & coating WC HP
7. Application of primer WC S
8. Coal tar temperature WC S
9. Coating & wrapping WC S
10. Check Thickness of coating (if applicable) WC W
11. Review Calibration Certificate of Holiday tester WC HP
12. Holiday testing WC W
13. Peel test WC HP

N A F T E C .S P A
6648-00-19-43-2740 Rev. 0
Page 4 of 5
Sl. EPCC Owner/

Activity
No. Contractor PMC
14. Lifting arrangement WC S
15. Lowering (levels & orientation of branches) WC S
16. Checking of wrapping & coating for damages during WC W

lowering, their repair, Holiday Testing, etc.
17. Back filling & compaction WC S
18. Location, Brickwork, plaster of valve pit WC S
19. Top cover & Finish of valve pit WC S
E. SYSTEM COMPLETION
1. Tie in joints * *
2. Scrutiny of test packs for system testing WC Rw

(Refer Annexure-1)
3. System testing WC HP
* For Tie-In, pl. refer ITP No.6648-00-19-43-2111

N A F T E C .S P A
6648-00-19-43-2740 Rev. 0
Page 5 of 5
ANNEXURE – 1
Sl. EPCC Owner/

Activity
No. Contractor PMC
A. MECHANICAL COMPLETION RECORD (U/G Piping)
1. Clearance for flushing & testing WC Rw
1a Mechanical clearance
- Conformity with drawing WC Rw
- Material as per Specification WC Rw
1b Welding & NDT clearance

- Material as per Specification WC Rw
- Fit-up check record WC Rw
- Visual check of completed welds WC Rw
- PT/MT WC Rw
- Radiography WC Rw
- PWHT & hardness WC Rw
- RF pad testing WC Rw
2 Flushing & Pressure testing WC HP
3. Coating & wrapping

- Surface preparation WC Rw
- Primer application WC Rw
- Coating, wrapping & peel test WC Rw
- Holiday check WC Rw
4. Laying
- Trench leveling WC Rw
- Lowering & checking for damages in WC Rw
wrapping & coating, their repair,
Holiday testing, etc.
- Backfilling WC Rw

N A F T E C .S P A
6648-00-19-43-2741 Rev. 0
Page 1 of 1
INDICATIVE ITP FOR
PLAIN CEMENT CONCRETE (PCC)

Sl. EPCC Owner/
Activity
No. Contractor PMC

equipments
2. Checking of layout and materials, compaction of sub -grade WC S
3. Mix proportion WC S
4. Check for shuttering, dewatering if any. WC S
5. Concreting with proper compaction WC S
6. Checking of top level of PCC WC S
7. Curing WC S


N A F T E C .S P A
6648-00-19-43-2742 Rev. 0
Page 1 of 1
INDICATIVE ITP FOR REINFORCED CEMENT CONCRETE (RCC)

(SUB-STRUCTURE)
Sl. EPCC Owner/

Activity
No. Contractor PMC

equipments
2. Checking of layout & condition of PCC/ leveling course WC S
3. Checking/ testing of materials WC S
4. Design of mix WC Rw
5. Inspection of concrete delivered by batching plants/ transit WC S
mixers/ concrete mixers
6. Check for line & level of shuttering including its condition, WC S
quality and rigidity.
7. Check for sub-soil water & dewatering arrangement, if any WC S
8. Reinforcement & covers to reinforcement WC W
9. Inserts, Anchor bolts and pipe sleeves, pockets, dowels, WC S
etc.
10. Pour Card WC HP
11. Check for obstacles encountered (Electrical conduits, pipe WC S
lines, etc.)
12. Concreting, testing, compaction & finishing WC S
13. Casting of cubes WC W
14. Curing WC S
15. Testing of cubes WC W
16. Removal of shuttering WC S
17. Check for water tightness, rendering, if any WC S
18. Preparation of As-built drawings WC Rw


N A F T E C .S P A
6648-00-19-43-2743 Rev. 0
Page 1 of 1
INDICATIVE ITP FOR REINFORCED CEMENT CONCRETE (RCC)

(SUPER STRUCTURE)
Sl. EPCC Owner/
Activity
No. Contractor PMC
equipments
2. b) Field calibration, if any WC W
3. Checking of layout WC S
4. Checking/ testing of materials WC W/Rw
5. Design of mix WC Rw
6. Inspection of concrete delivered by batching plants/ transit WC S

mixers/ concrete mixers
7. Check for line & level of shuttering and scaffolding/ vertical WC S
bracing including hoisting arrangements.
8. Reinforcement & covers to reinforcement WC W
9. Inserts, bolts, pipe sleeves, MS rungs, concealed electrical WC S

conduits, fan hooks, dowels, etc. including welding if any
10. Pockets/ openings WC S
11. Expansion joints, if any WC S
12. Pour Card WC HP
13. Concreting, testing, compaction & finishing WC S
14. Casting of cubes WC W
15. Curing WC S
16. Testing of cubes WC W
17. Removal of formwork/ stayings WC S
18. Verification of dimensions viz AFC drawings and tolerances WC S
19. Check for water tightness, rendering, if any WC S
20. Preparation of As built drawings WC Rw


N A F T E C .S P A
6648-00-19-43-2745 Rev. 0
Page 1 of 1
INDICATIVE ITP FOR
FLOORING/PAVEMENT
Sl. EPCC Owner/

Activity
No. Contractor PMC

equipments
3. Layout checking/ excavation of all new foundations WC S

4. Checking/ testing of materials WC S
5. Mix proportion/Design Mix WC W
6. Check for proper back filling/compaction/ completion of sub WC Rw
- Structure works
7. Check for edges of shuttering, alternate panels WC S
8. Check for slopes, thickness of flooring WC S
9. Shuttering, reinforcement (if any) WC S
10. Check for expansion joints/ Construction joints WC S
11. Check for concealed pipe embedment, earthing, if any WC S
12. Check for dividing strips, if any WC S
13. Concreting, testing, finishing, test cubes WC W
14. Checking for line, levels, slopes, joints, thickness of flooring WC S
viz. AFC drawings
15. Curing WC S
16. Grinding & polishing, if applicable WC S
17. Testing of concrete cubes (as applicable) WC W
18. Preparation of “As Built Drawings” including underground WC Rw
facilities if any


N A F T E C .S P A
6648-00-19-43-2746 Rev. 0
Page 1 of 1
INDICATIVE ITP FOR
BRICK MASONRY
Sl. EPCC Owner/
Activity
No. Contractor PMC
1. Checking/ testing of bricks (as applicable) WC W
2. Cleaning of surface WC S
3. Wetting of bricks WC S
4. Cement mortar proportion WC S
5. Staging & scaffolding WC S
6. Hacking of concrete surface WC S
7. Check for bond/closers, thickness of joints . WC S
8. Line, level & plumb WC S
9. Raking out joints, keys in brick work, if any WC S
10. Check for RCC bonds/Reinforcement/PCC flooring, in case WC S

of partition brick work
11. Embedment of fixtures WC S
12. Curing WC S
13. Preparation of 'As Built' Drawings WC Rw

N A F T E C .S P A
6648-00-19-43-2747 Rev 0
Page 1 of 1
INDICATIVE ITP FOR

STRUCTURAL WORKS
S. EPCC OWNER/
ACTIVITY
NO CONTRACTOR PMC
A PRE – FABRICATION ACTIVITIES
1. a) Review of calibration certificates of instruments/ testing equipments WC HP
2. Checking of structural steel material supplied by the Contractor/ WC Rw
Manufacturers test certificate/ testing (as applicable)
3. Welding Filler material approval/ qualification

a) Manufacturing test certificates/ documents WC Rw
b) Testing, if any WC Rw
4. WPS/ PQR WC W
5. Welders performance qualification WC W
6. Layout checking WC S
7. Welding equipment and accessories WC S
8. Preparation and approval of Fabrication drawings WC Rw
B FABRICATION ACTIVITIES
1 Materials as per design drawing WC Rw
2 Check straightness and non-warping of members WC S
3 Dimensional and fit-up checks including provision of slopes for WC S
deflection wherever required
4 Visual check for welding WC S
5 Grinding including surface preparation for painting and application of WC Rw
primer
6 Checking paint as per specs, shelf-life, etc. WC S
7 Application of specified paint, painting thickness, etc. WC W
C FIELD ERECTION ACTIVITIES
1 Lifting arrangements including test certificates of lifting tackles WC S/Rw
2 Correctness of location WC S
3 Orientation of bracing, lugs WC S
4 Alignment & levels WC S
5 Field welding (if any) WC W
6 Grouting WC S
7 Finishing coat of paint, thickness of paint etc. WC W
8 Preparation of As-built drawings WC Rw

N A F T E C .S P A
6648-00-19-43-2772 Rev. 0
Page 1 of 1
INDICATIVE ITP FOR
PLASTERING
Sl. EPCC Owner/
Activity
No. Contractor PMC
1 Check for completeness of all hidden jobs like piping, WC S

conduiting, etc.
2. Check for grading of sand, Mix proportion WC S
3 Sample preparation for finish and its approval WC W
4 Neeru application on plaster (as applicable) WC S
5. Hacking and cleaning the surface, removing loose WC S

particles, wetting the surface
6. Checking of plaster thickness, plumb & even surface WC S
7. Check for grooves, openings, rounding off the corners, WC S

hollowness in plaster
8 Curing WC S


N A F T E C .S P A
6648-00-19-43-2779 Rev. 0
Page 1 of 1
INDICATIVE ITP FOR
ROOFING ACCESSORIES
Sl. EPCC Owner/

Activity
No. Contractor PMC
1. Check for material including Manufacturers test WC W

certificate (as applicable) and sequence of sheeting
2. Check for mitring, overhang, laps, etc. WC S
3. Slopes line, level of sheets, barge boards, ridges & WC S

gutters, over hang of sheets
4. Bolting by drilling only, length of bolts, nos., anodizing WC W

and type of washers
5 Check for slopes of rain gutters, down take pipes, WC S

north lighting curves/ supports for gutters
6 Check for leakage/ passing of light WC S

NOTE : Fixing arrangement need to be reviewed with respect to contract specifications.

N A F T E C .S P A
6648-00-19-43-2800 Rev 0
Page 1 of 2
INDICATIVE
ELECTRICAL WORKS

N A F T E C .S P A
6648-00-19-43-2800 Rev 0
Page 2 of 2
INDEX
S.NO
DESCRIPTION DOCUMENT NO. REV.
1. Installation/ Erection & Testing of Power 6648-00-19-43-2801 0

Transformer
2. Installation/ Erection & Testing of Motor 6648-00-19-43-2805 0
3. Installation/ Erection & Testing of 6648-00-19-43-2810 0

Generator
4. Installation/ Erection & Testing of Switch 6648-00-19-43-2815 0

Gears/ PCC/ MCC/ EMCC
5. Installation/ Erection & Testing of EHT/ 6648-00-19-43-2820 0

HT Main Bus & Allied Equip.
6. Cable Laying 6648-00-19-43-2825 0
7. Lighting System 6648-00-19-43-2830 0
8. Earthing System 6648-00-19-43-2835 0
9. Installation of Bus duct 6648-00-19-43-2840 0
10. Cable Termination 6648-00-19-43-2845 0

N A F T E C .S P A
6648-00-19-43-2801 Rev 0
Page 1 of 3
INDICATIVE ITP FOR
INSTALLATION/ERECTION & TESTING OF POWER TRANSFORMER

Sl. EPCC Owner/
Activity
No. Contractor PMC
1. Incoming Material inspection at site

a) Owner supplied WC Rw
b) EPCC CONTRACTOR supplied including check testing, if WC HP
any
2. Check foundation, its cleanliness, level and centre lines, Anchor WC S

bolts/insert plates, their position & straightness, flatness of
contacting surface for transformer skid. In case of Rail mounted
type, check centre line and levels of rails.
3. Check the Transformer no. and rating as per drawings and WC S

purged gas/ air pressure & oil leakage, physical damage etc.
4. Check availability of all accessories and Transformer oil WC S
5. Check sequence of installation e.g. main tank first + radiators + WC S

accessories + internal check as per installation flow chart.
6. Ensure the cleanliness of connecting part e.g. flange parts and WC S

maintenance of duly tight Blank flanges until just before
commencement of assembly
7. Check bushing cracks, chips or presence of paint or dirt. WC S

Bushing should be cleaned as per vendor’s instruction. Check
explosion vent assembly & healthiness of diaphragm
8. Ensure the internal check is done by vendors’ supervisor and he WC Rw

submits the reports to OWNER/ PMC duly signed by him and
EPCC CONTRACTOR
9. After completing assembly of all parts, filling of tank and OLTC WC S

to be performed, prior to filling the Transformer oil, each drum
must be tested against di-electric strength for minimum as per
specifications

N A F T E C .S P A
6648-00-19-43-2801 Rev 0
Page 2 of 3
Sl. EPCC Owner/

Activity
No. Contractor PMC
10. Check & ensure bus duct connection at both ends. WC W
11. Ensure cable connection at the cable and box their colour WC W
coding & tightness (if required, use of spring and flat washers on
the appropriate faces to be confirmed) and cleanliness of
lapping surfaces. For multiple cable connection, check for
correctness of R.R., YY, BB grouping
12. If specified, fill the cable end box with tested transformer oil and WC S
ensure oil levels
13. Check the use of proper size conductors/ cables for HV/LV, WC W
neutral connection and their connection to NGR or earth grid/
earth point. Measure earth resistant of earth points
14. Check equipment earthing, connections, tightness and earth WC W

resistance value
15. Ensure earthing of tertiary winding WC W
16. Check leakage and oil level WC S
17. Check proper installation of Dessicauts (Reactivate the silica gel WC S

to blue; oil traps to be filled up)
18. Measure winding resistance at each tap WC S
19. a. Test insulation resistance & PI WC S

b. Assure heat run/ dehydration of transformer WC W
c. Check final IR value after dehydration WC S
and temp. Vs IR curve to ensure drying
20. Test vector group polarity, magnetizing current, magnetic WC W

balancing

N A F T E C .S P A
6648-00-19-43-2801 Rev 0
Page 3 of 3
Sl. EPCC Owner/

Activity
No. Contractor PMC
21. Test transformation ratio at each tap points (injecting 3 phase, WC W

415 V at primary)
22. Assure laying, terminating & connection of all control cables WC S
23. Check Bucholtz's relay operation by air injection for both WC W

transformer & OLTC, MOG alarm and trip contacts’ function
24. Check setting of Fan control (auto & manual), OTI, WTI- alarm WC W
and trip
25. Check tap changer control/operation-both auto & manual – WC S

without energizing the transformer. Ensure master/ followers’
correct functioning
26. Final residual check to confirm removal of all temporary WC S

supports/ spacers, tags, accumulation of air in Buchhelz relay,
oil, if any, etc., which might have been used as protection/ and
identification during transportation and erection
27. Check operation of cooling system WC S
28. Check transformer protection relay settings as per Relay Setting WC W

diagram
29. Mechanical Acceptance Test WC HP

N A F T E C .S P A
6648-00-19-43-2805 Rev 0
Page 1 of 2
INDICATIVE ITP FOR
INSTALLATION/ERECTION & TESTING OF MOTOR

Sl. Activity EPCC Owner/
No. Contractor PMC
1. Check for foundation, its level & centre line markings, ensure WC Rw
the depth of anchor grouting pockets and straightness of
anchor bolts. Foundation should be thoroughly cleaned before
placement of motor
2. Check motor name plate, identify the equipment referring to WC S

vendor’s shop floor test certificate and construction drawing
3. Check motor as per area classification drgs duly approved by WC S

CCE
4. Check for installation of motor, its leveling, alignment and WC Rw

coupling with driven equipment (before coupling magnetic
centering must be ensured)
5. Ensure fixing of all accessories, temperature indicators, WC S

cooling system, lubricating pumps, etc.
6. Ensure pedestal insulation WC S
7. Check lubrication of bearings, their suitability and level. For WC S

lubricants, vendor instructions and specifications to be followed
8. Assure sealing of all exposed outlets during erection/ assembly WC S
9. Ensure Air-gap as per vendor instruction (for big machines WC S

assembled at site)
10. Ensure all spacers and blockings used for transportation and WC S
erection have been removed
11. Check proper earthing of the motor and earth connection. WC W

N A F T E C .S P A
6648-00-19-43-2805 Rev 0
Page 2 of 2
Sl. EPCC Owner/

Activity
No. Contractor PMC
12. a. Check IR and PI for the motor and IR for auxiliary WC W

circuits like heaters and Thermal detectors, excitor
(for system motor only), etc.
b. In case of low IR/PI, dehydrate the motor by suitable WC W

method as per vendors’ recommendation.
13. Measure winding Resistance (if specified) WC S
14. Inspect space heater and control cable connections. Ensure WC S

the tightness of connection, proper glanding and earthing of
armour, correct phase sequence of supply cable as per hire
mark and closing the covers of terminal boxes.
15. Check for de-coupling of motor for no-load run and ensure the WC W
re-coupling of the motor after verification of original alignment.
16. Set the temperature indicators (alarm/ trip) and vibration WC S
monitors (if any)
17. Check motor protection relay settings as per Relay Setting WC W
diagram

N A F T E C .S P A
6648-00-19-43-2810 Rev 0
Page 1 of 3
INDICATIVE ITP FOR
INSTALLATION/ERECTION & TESTING OF GENERATOR

Sl. EPCC Owner/
Activity
No. Contractor PMC
1. Check for foundation, its level & centre line markings, ensure WC Rw
the depth of anchor grouting pockets and straightness of
anchor bolts. Foundation should be thoroughly cleaned before
placement of equipment
2. Check equipment name plate, identify the equipment referring WC S

to vendor’s shop floor test certificate and construction drawing
3. Check equipments as per approved area classification WC S

drawings
4. Assure sealing of all exposed outlets during erection/ assembly WC S
5. Check for installation of equipment, its leveling, alignment and WC Rw

coupling with driven equipment (before coupling magnetic
centering must be ensured)
6. Ensure fixing of all accessories, temperature indicators, WC W

cooling system, lubricating pumps, etc.
7. Ensure pedestal insulation WC W
8. Check lubrication of bearings, their suitability and level. For WC S

lubricants, vendor instructions and specifications to be followed
9. Ensure Air-gap as per vendor instruction (for big machines WC W

assembled at site)

N A F T E C .S P A
6648-00-19-43-2810 Rev 0
Page 2 of 3
Sl. EPCC Owner/

Activity
No. Contractor PMC
10. Ensure all spacers and blockings used for transportation WC S

and erection have been removed
11. Check earthing of the equipment and earth connection WC HP

including NGR. Ensure earth resistance
12. a. Check IR and PI for the equipment and WC W

IR for auxiliary circuits like heaters and
Thermal detectors, excitor PMG, etc.
b. In case of low IR/PI, dehydrate the WC W

equipment by suitable method as per
vendors’ recommendation.
13. Measure winding Resistance (if specified) WC S
14. Inspect exciter control panel/ space heater and control WC S

cable connections. Ensure the tightness of connection,
proper glanding and earthing of armour correct phase
sequence of supply cable as per hire mar mark and
closing the covers of terminal boxes.
15. Set the temperature indicators (alarm/ trip) and vibration WC S

monitors
16. Check the generator P.T. WC W

N A F T E C .S P A
6648-00-19-43-2810 Rev 0
Page 3 of 3

No. Contractor PMC
17. Check generator control panel , its wiring as per drg. Relay & WC W
their calibration & setting, functional checks, etc.
18. Perform relay testing and operations
a. Diff. relay operation WC W
b. Over Current (O/C) relay operation WC W
c. Short circuit O/C relay operation. Draw short CRT curve & WC W
compare with shop test results.
19. Perform Negative phase sequence test & confirm the WC W

operation of the relay
20. Perform Earth Fault (E/F) test & see the operation of E/F WC W
relay
21. Perform open circuit test & draw the open CRT curve for WC W
comparison
22. Check for synchronizing & manual excitation behavior WC W
23. Check AVR operation & setting WC W
24. Mechanical acceptance test WC HP
NOTE : Activity pertaining to Sl. No. 5 will be checked by Mechanical group.

N A F T E C .S P A
6648-00-19-43-2815 Rev 0
Page 1 of 3
INDICATIVE ITP FOR
INSTALLATION/ERECTION & TESTING OF SWITCH

GEARS/PCC/MCC/EMCC
Sl. EPCC Owner/
Activity
No. Contractor PMC
1. Check the layout of base channels/frames and assure the WC S

correct provisions for grouting/welding and cable entry
openings
2. Ensure level and centre lines are within the prescribed limits WC S
and they match with the requirements of incoming Bus-ducts, if
any
3. Assure proper grouting/welding of the base channels/frames WC S
4. Ensure proper handling of the panels WC S
5. Check sequence wise (starting from centre or Bus-duct panel) WC S

installation final leveling and bolting up
6. Check main bus bar connection at all shipping sections and WC S

shrouding at all tap-off points
7. Check inter panel wiring after fixing of loose accessories and WC S

wiring
8. Assure the level of flooring for smooth opening of panel doors WC S

and drawing out and in operation of Breaker Trolleys
9. Check interchangeabilities of circuit breakers WC S
10. Check equipment earthing & continuity of earth bus WC HP

N A F T E C .S P A
6648-00-19-43-2815 Rev 0
Page 2 of 3
Sl. EPCC Owner/

Activity
No. Contractor PMC
11. Ensure thorough cleaning, removal of temporary spacers, WC S

supports, any foreign materials and dusting the panels
12. Verify the correctness, in accordance with the drawings, of all WC Rw

type of relays, test blocks, control switches, meters and
instruments, motor starters, fuses, space heaters, etc.
13. Check name plate for each breaker, inspect and test the WC W
operating mechanics (Mechanically), interlocks, contacts, arc
chutes, auxiliary devices and adjustments as required
14. Visually check all relays and meters for removal of shipping WC W
blocks and for mechanical damage. Ensure their range against
approved drawings, inspect calibration, testing and setting for
each relay and meter.
15. Visually check name plates of CT’s and PT’s and ensure their WC W
ratio accuracy, class and proper grounding against approved
drawings. Test their polarity knee point and ratio. Primary
injection tests at three points on the characteristics curve
submitted by the manufacturer’s
16. Test and witness I.R. value of the power and control bus WC HP
17. Test and witness high pot tests, if specified WC HP
18. Ensure tightness of connection of control wiring WC S

N A F T E C .S P A
6648-00-19-43-2815 Rev 0
Page 3 of 3
Sl. EPCC Owner/

Activity
No. Contractor PMC
19. Inspect secondary injection test and ensure tripping of C.B. WC W

through protection relays
20. Inspect primary injection & check the breaker tripping through WC W
protective relays, check ammeter indications
21. Switch on AC & DC control supply. Check the sequence of WC HP

operation of breakers electrically, local and remote interlock;
ensure proper alarm and announciation and indications in
SW/GR/MCC/Control Panel. Auto Change- over should be
ensured. Verify tripping of breakers at 70% of nominal control
voltage
22. Measure contact resistance and ensure simultaneous closing and WC W

making of breaker contacts, if specified

N A F T E C .S P A
6648-00-19-43-2820 Rev 0
Page 1 of 1
INDICATIVE ITP FOR
INSTALLATION/ERECTION & TESTING OF EHT/HT MAIN BUS &

ALLIED EQUIP.
No. Contractor PMC
1. Check the insulators wall bushing for any damage like chips WC S
or cracks. Ensure proper installation of the insulators &
bushing
2. Check the clearance between conductor to ground & WC S

conductor to floor level. Ensure minimum clearance
between two conductor Bus
3. Check the anchoring of the conductor bus and terminal/ WC S

Tap. Off connections
4. Ensure correctness of phase sequence WC W
5. Check earth connections and measure earth resistance of WC W

the supporting structures of insulators
6. Check IR value of the conductor bus phase to phase and WC W

each phase to earth
7. Check high voltage tests keeping all the CB’s and isolators WC W
closed but PT’s should be disconnected
8. Check hot line insulator washing equipment and system- WC S

Nozzle position & resistivity of water
9. Check type and class of lighting arrestor, its earth WC W

connection and earth resistance

N A F T E C .S P A
6648-00-19-43-2825 Rev 0
Page 1 of 2
INDICATIVE ITP FOR
CABLE LAYING
Sl. EPCC Owner/
Activity
No. Contractor PMC
1. Survey the cable route as per AFC drawings, identify any WC W

possible obstruction like road/pipe rack crossing, heat sources
etc. and finalize the cable route
2. Complete all road/pipe crossings etc. as per drawing WC S
3. Prepare cable drum schedule to avoid wastage and minimize WC Rw

cable joints.
4. Ensure entire route is available for cable trench WC S
5. Ensure availability of cables of required size and length WC S
6. Verify and ensure the dimensions of buried trench as per AFC WC S

drawings (in case of buried cables)
7. Ensure readiness of cable trays and installation of GI pies (for WC S

cable protection) wherever required.
8. Ensure the initial bed of sand is provided as per standard and WC S

its thickness
9. Lay cables as per the cable schedule, minimizing criss- WC S

crossing of cables within the trench (1st layer)
10. Provide cable tags at specified locations WC Rw
11. Record IR value of cables of first layer after sand filling. WC W
12. Provide second layer of sand, and ensure proper clearance WC S

between HT/LT cables (wherever applicable)
13. Complete layer wise laying of cables and sand filling WC S
14. Record IR value of cables of each layer after sand filling WC S
15. Provide final layer of sand WC S
16. Ensure cable trenches in hazardous areas are filled with sand WC S

N A F T E C .S P A
6648-00-19-43-2825 Rev 0
Page 2 of 2
Sl. EPCC Owner/

Activity
No. Contractor PMC
17. Provide bricks/slabs for cable protection in buried trenches. WC S
18. Back fill the trenches with earth and compact properly after WC S
ensuring the completion of earthing works if any as per earthing
layout drawings.
19. Install cover slabs and seal the trenches in plant/offsite areas WC S
after ensuring the completion of earthing works if any.
20. Remove surplus earth generated as per provisions in the WC S

contract.
21. Provide cable markers as per the specifications at identified WC Rw

locations

N A F T E C .S P A
6648-00-19-43-2830 Rev. 0
Page 1 of 1
INDICATIVE ITP FOR

LIGHTING SYSTEM
Sl. EPCC Owner/
Activity
No. Contractor PMC
1 The lighting fittings are checked for damage/ lack of WC W
accompanying documents (for specialised items). The items
usually include lighting fixtures, control gear box, glands,
flameproof/ non-flameproof equipment/ fittings, lighting
poles/ accessories, lighting mast, fans, receptacles,
certificates from recognized authorities for Class IIA, IIB, IIC
explosion proof/ flameproof fixtures/ plugs/ sockets.
2 ensure that the lighting fixtures during installation are not WC S

interfering with any other plant equipment. In case of any
fouling, a change of location is to be suggested & OWNER
approval to be taken to proceed.
3 receptacles will be mounted as per the drawings & WC S

standards.
4 on walkways, platforms & outdoor areas, lighting fixtures will WC W

be located nearer to landing of stairs/ ladders, gauges, flow
meters etc.
5 plugs for spare entry/ sockets to be provided (especially in WC S

hazardous areas). lighting poles/ fixtures shall be erected
manually on concrete foundations as per the drawings.
6 earth continuity for all individual sockets/ outlets as well as WC S,Rw

for the complete lighting system will be checked.
7 the lighting circuit numbers shall be maintained as indicated WC S

in the drawing.
8 luminaries for emergency purpose shall carry identification WC S

marks.
For Outdoor Lighting
9 the poles are welded or bolted to the base/ foundation. The WC S

verticality of the poles are checked and alignment adjusted
accordingly.
10 cable termination, earthing, etc are done and the JB sealed. WC S
11 touch-up painting or galvoseal application to be done at WC S

affected areas to arrest corrosion.


N A F T E C .S P A
6648-00-19-43-2835 Rev. 0
Page 1 of 2
INDICATIVE ITP FOR

EARTHING SYSTEM
Sl. EPCC Owner/
Activity
No. Contractor PMC
1. Ensure that all the materials to be used for earthing are in WC W

accordance to the contract specifications and inspected &
cleared by the OWNER/ consultant representatives before
putting in use.
2. Ensure the earthing layouts are surveyed & confirmed before WC S

commencement of excavation to avoid re-works/ interference/
fouling with other underground installations.
3. Ensure the electrodes have a clean surface, free from non- WC S

conducting materials like paint, grease etc.
4. Check the earth pit are backfilled by using alternate layers of WC S

charcoal & common salt and will be individually numbered for
identification.
5. Check the top level of the earth pit is matched to the finished WC S
grade level.
6. Check earthing grids are installed as per the pre-determined WC S

layout & earthing conductors will be at a depth specified in the
specifications from the grade level.
7. Ensure the weld joints made are by overlapping of the strip WC S

equivalent to double the width of the strip and three sides being
continuously welded.
8 Check all joints for the conductors below the grade level are WC S
welded & suitably protected by application of two coats of
bitumen & rapping with Jute. The earthing strips laid above
ground shall be welded and will be protected by applying two
coats of bitumen.
9. Ensure the joints are inspected before the coat application & WC S
backfilling.
10. Ensure from every earth electrode two distinct connections are WC S
made to the main earth grid.
11. Ensure all the risers are protected against mechanical damage & WC S
are clamped to the walls, columns, etc.
12. Ensure all the MV & HV electrical equipment are doubly earthed WC S
by connecting two points on the equipment to the earth grid. Rest
of the structural, mechanical, piping shall be connected to the
earth grid as per the contract specifications & drawings.

N A F T E C .S P A
6648-00-19-43-2835 Rev. 0
Page 2 of 2
Sl. EPCC Owner/

Activity
No. Contractor PMC
13. all process pipelines shall be bonded & earthed at entry & exit WC S
points of battery limit of hazardous area.
14. Ensure lightning protection grid is connected to individual WC W

electrode and are bonded to the main earth grid by two or more
points as per the drawings.
15. Ensure each lighting fixture & receptacle are earthed through the WC S, Rw
extra core provided in the lighting cable. ( Normally, the third core
of a 3 core cable)
16. Remove surplus earth generated as per provisions in the WC W

contract.
Review Test and Inspection Documents WC W

N A F T E C .S P A
6648-00-19-43-2840 Rev. 0
Page 1 of 1
INDICATIVE ITP FOR INSTALLATION OF BUS DUCT

Sl. EPCC Owner/
Activity
No. Contractor PMC
a) Owner supplied WC Rw
b) EPCC CONTRACTOR supplied including check testing, if any WC HP
2. Ensure that the PCCC terminal box & the transformer terminal WC S
boxes are inspected & cleared to proceed with the bus duct
installation.
3. Check the equipment no. and rating as per drawings, physical WC S

damage etc.
4. Check availability of all accessories WC S
5. Inspect the bus duct insulators for any physical damage, which WC S
may have occurred during transit.
6. Check bushing cracks, chips or presence of paint or dirt. Bushing WC S

should be cleaned as per vendor’s instruction.
7. Ensure the various sections of the bus duct enclosures are WC S

coupled together by using proper gaskets & bellows as specified.
8. Ensure the bus bars are properly fixed & coupled on the insulator WC Rw
and ensure that the correct phases are connected at both ends.
9. Ensure the bus bar bolts are tightened to the required torque WC S
values (preferably between 60 to 70 N Mtr) using calibrated torque
wrench.
10. Ensure the bus bar joints are insulated using manufacturers WC S
recommended materials, wherever required.
11. Prior to closing of the bus duct cover, ensure that the bus duct WC W
enclosures are cleared of tools/ loose materials and debris.
12. Ensure the enclosure of bus duct & support structures should be WC S
earthed to the earthing grid as per the drawing.
13. Check touch up painting wherever necessary on completion of WC S

installation.
14. Ensure the wall sealing is done & sun shields provided as per the WC S
drawings.
15. Verify the bus bar joints are clean/ polished & not oxidised before WC W
bolt-up connection.


N A F T E C .S P A
6648-00-19-43-2845 Rev. 0
Page 1 of 1
INDICATIVE ITP FOR CABLE TERMINATION

(The cables covered in this section are multi-core as well as single core HT & LT cables.)
Sl. EPCC Owner/
Activity
No. Contractor PMC
1. Ensure proper tagging of the cable at both ends. WC S
2. Ensure that the cables are laid separately for HT & LT system. WC S
3. Ensure cables are properly dressed, clamped & glanded using WC S

suitable sizes of cable glands.
4. Ensure sufficient cable length is kept on both ends for future WC S

Re-termination if need arises.
5. Ensure proper bending radius while laying to avoid twisting. WC S
6. Ensure cable segregation, spacing & depths maintained are as WC S

per the specifications
7. Ensure usage of correct sizes of lugs shall be used for WC S

termination.
8. Ensure all cores are firmly terminated to terminals provided in WC S

individual feeders.
9. Ensure earthing of armour is done properly. WC S
10. Ensure continuity & IR value checks are done on the cable WC W
from panels to equipments.
11. Ensure that unused entries are plugged tightly in panels, motor WC S
terminal boxes, JB’s, etc
12. Ensure each underground cable is properly tagged as per the WC S

Instruction of Engineer In charge
13. Ensure on completion of cable termination, the cable trenches WC S

are backfilled & trench covers put back in position.
14. Ensure all cable openings & GI conduit entries are properly WC S
sealed.

N A F T E C .S P A
6648-00-19-43-2900 Rev.0
Page 1 of 2
INDICATIVE
PIPELINE WORKS

N A F T E C .S P A
6648-00-19-43-2900 Rev.0
Page 2 of 2
INDEX
PIPELINE WORKS
1. Handing Over/Taking over of line pipe at 6648-00-19-43-2901 0
Dump Yard
2. Receipt, Handling & Storage of Line pipes 6648-00-19-43-2902 0
and other free issue materials
3. Procurement, Receipt & Storage of EPCC 6648-00-19-43-2903 0
Contractor supplied materials
4. Row Survey, Clearing & Grading 6648-00-19-43-2904 0
5. Trenching 6648-00-19-43-2905 0
6. Blasting 6648-00-19-43-2906 0
7. Pipe taking over, handling, hauling & 6648-00-19-43-2907 0

stringing
8. Cold Field Bending of Pipes 6648-00-19-43-2908 0
9. Concrete Coating 6648-00-19-43-2909 0
10. Main Line welding 6648-00-19-43-2910 0
11. Repair of ARC burns on pipes/Arc strikes 6648-00-19-43-2911 0
12. Field joint coating & repair 6648-00-19-43-2912 0
13. Lowering of main line & OFC cables 6648-00-19-43-2913 0
14. Back filling 6648-00-19-43-2914 0
15. Cased crossings 6648-00-19-43-2915 0
16. Open cut crossings 6648-00-19-43-2916 0
17. Major Water crossings 6648-00-19-43-2917 0
18. Hydro Testing of strings for crossings 6648-00-19-43-2918 0
19. Installation of pipeline markers 6648-00-19-43-2919 0
20. Hydrostatic Testing & De-watering 6648-00-19-43-2920 0
21. Main line sectionalizing valve (SV) installation 6648-00-19-43-2921 0
22. Final clean UP & restoration 6648-00-19-43-2922 0
23. Calibration of instrument 6648-00-19-43-2923 0
24. OFC Laying 6648-00-19-43-2924 0
25. OFC Jointing & Testing 6648-00-19-43-2925 0

N A F T E C .S P A
6648-00-19-43-2901 Rev.0
Page 1 of 1
INDICATIVE ITP FOR
HANDING OVER/TAKING OVER OF LINE PIPE AT DUMP YARD
Sl. EPCC Owner/

Activity
No. Contractor PMC
1 Submission & approval of work procedure WC Rw
2 Grading and stripping of dumpsites WC S
3 Checking of coating material, pipe dia., cleaning, heat WC W

nos. & other markings, bevel edges, correlating with
Release Note by laying contractor
4 Stacking of pipes in a pyramid fashion with proper WC S

packing.
5 Segregation of defective pipes having beveled end WC S

defects, damaged coatings, improper cleaning, etc.
6 Repairs, if any WC W
7 Signing of Joint Record for handing over/ taken over WC W
Review test and inspection documents WC Rw
The above activities will be under EIL if warehousing is in EIL scope of work

N A F T E C .S P A
6648-00-19-43-2902 Rev.0
Page 1 of 1
INDICATIVE ITP FOR
RECEIPT, HANDLING & STORAGE OF LINE PIPES AND

OTHER FREE ISSUE MATERIALS
Sl. EPCC Owner/

Activity
No. Contractor PMC
2 Material Issue Voucher WC W
3 Visual check for damages of coating, bevel & other WC W

damages, inside cleaning, and re-fixing of end caps
4 Identification of correct grade, type, specification, heat WC S

no., pipe no., etc. of materials
5 Holiday test of pipes WC S/W *
6 Storage/stacking of line pipes as per specs WC S
7 Drum testing of OFC WC W
8 Loading & transportation as per spec. WC S
9 Electrical items WC W
* wherever damage reported before taking over

N A F T E C .S P A
6648-00-19-43-2903 Rev.0
Page 1 of 1
INDICATIVE ITP FOR
PROCUREMENT, RECEIPT & STORAGE OF

EPCC CONTRACTOR SUPPLIED MATERIALS
Sl. EPCC Owner/

Activity
No. Contractor PMC
1. Submission & approval of work procedure WC Rw
2. Receipt of all PO & PR/MR WC HP
3. Physical verification of materials with PO for any WC S

damage
4. Verification of batch no./specification/Inspector's hard WC W

stamp, etc.
5 Verification of test certificates/ Release Notes & WC HP

correlation with the materials received at site.
6. Field testing, if any as required WC Rw

N A F T E C .S P A
6648-00-19-43-2904 Rev.0
Page 1 of 1
INDICATIVE ITP FOR
ROW SURVEY, CLEARING & GRADING
Sl. EPCC Owner/

Activity
No. Contractor PMC
1 Taking over ROU from client/owner WC Rw
2 Calibration/testing of survey equipments

a) Review of certificates WC Rw
b) Rechecking , if any WC HP
4 Staking markers for IPs, TPs, Km thickness change and WC S

others
5 Availability of approved AFC alignment sheets WC HP
6 Recording of level before & after ROW grading WC S
7 Centre line of pipeline and location/width of turning WC W/S *

points
8 Setting of reference line and TBM WC S
9 Establishment of width of ROW with reference to the WC S

existing pillars as per alignment sheet
10 Existence of structure/obstruction WC W/S *
11 Restricted ROW WC W/S *
* W : In case ROU is in Owner’s Scope

S : In case ROU is in EPCC contractor’s scope

N A F T E C .S P A
6648-00-19-43-2905 Rev.0
Page 1 of 1
INDICATIVE ITP FOR
TRENCHING
Sl. EPCC Owner/

Activity
No. Contractor PMC
1 Submission and approval of work procedure WC Rw
2 Center line/dimensions of trench w.r.t established WC S

markers & stacks or existing U/G line (in case of existing
ROW)
3 Measurement of trench depth WC S
4 Detail of under-ground structures encountered and its WC S

safety
5 Provision of warning signs & safety regulation WC S
6 Maintenance of motorable road WC S
7 Preservation of aerable soil WC S
8 Level and width of excavated trenches WC S
9 Bottom padding in trench, if required WC S
10 Restricted ROW WC W
11 Profile survey of trench at TP/crossing WC W

N A F T E C .S P A
6648-00-19-43-2906 Rev.0
Page 1 of 1
INDICATIVE ITP FOR

BLASTING
Sl. EPCC Owner/

Activity
No. Contractor PMC
1 Submission & approval of work procedure WC HP
2 Centre line of trench / dimension WC W
3 Notice to all concerned authorities WC S
4 Removal of super structures WC W
5 Submit details of all explosive materials for approval & WC HP

license for blasting
6 Availability of qualified supervisor WC Rw
7 Examine blasting material before use WC S
8 Trial blast & vibration recording for each rock and WC HP

trench type
9 Ensure area is clear of human beings and animals WC S
10 Ensure firing of all spots, misfires to be brought to WC Rw

notice
11 Recording of all safety regulations WC Rw
12 Fuses, inflammable materials, insertion of cartridge WC S
13 Firing WC S
14 Details of underground utilities encountered WC W
15 Bottom padding in trench, if required WC W
16 Profile of trench to suit vertical and horizontal bends WC S


N A F T E C .S P A
6648-00-19-43-2907 Rev.0
Page 1 of 1
INDICATIVE ITP FOR
PIPE TAKING OVER, HANDLING, HAULING & STRINGING
Sl. EPCC Owner/

Activity
No. Contractor PMC
2 Verification of pipe dia./ length/ ovality/ inside WC S

cleanliness, damage during transportation/ pipe no./
heat no./ yard coating no., holiday checking etc. & its
documentation during taking over of pipes from dump
yards
3 Presence of bevel protector (Metal guard ) WC S
4 Proper stacking & tieing of pipe on trailor WC S
5 Stringing of correct dia./thickness of pipes in ROW on WC W

sand bags
6 Repair of damaged coating WC S
7 Use of proper slings WC S
8 Proper angular placement/TP WC S

N A F T E C .S P A
6648-00-19-43-2908 Rev.0
Page 1 of 1
INDICATIVE ITP FOR
COLD FIELD BENDING OF PIPES
Sl. EPCC Owner/

Activity
No. Contractor PMC
2 Bending procedure qualification and approval including WC HP

performance test of bending machine
3 Survey check WC S
4 Setting up of pipe orientation for L-Seam WC S
5 Bending operation; degree/pull etc. WC S
6 Visual check after bending incl. radius angle etc. WC S
7 Gauge check WC W
8 Holiday checking WC W
9 Disbondment check WC W
10 Availability of straight length on ends WC W
11 Numbering for identification w.r.t. TP WC S

N A F T E C .S P A
6648-00-19-43-2909 Rev.0
Page 1 of 1
INDICATIVE ITP FOR
CONCRETE COATING
Sl. EPCC Owner/

Activity
No. Contractor PMC
2 Coating procedure approval WC Rw
3 Logging of activities WC S
4 Holiday test of pipes before placing of reinforcement

wires etc./ repair WC W
5 Raw material inspection & testing wherever required WC HP
6 Wire mesh application WC S
7 Approval of concrete mix design WC HP
8 Preparation of concrete mix & pouring WC S
9 Visual check of coated pipe WC S
10 Repairs WC S
11 Water curing/ curing with compound WC S
12 Cube testing WC S
13 Megger checking WC HP
14 Marking of completed pipes, cleaning & fixing of end WC HP

caps

N A F T E C .S P A
6648-00-19-43-2910 Rev.0
Page 1 of 1
INDICATIVE ITP FOR
MAIN LINE WELDING
Sl. EPCC Owner/

Activity
No. Contractor PMC
1 Submission & approval of work procedures WC Rw
2 Filler material
a) Approval of Make WC HP
b) Review of manufacturer’s test certificates/documents WC HP
c) Testing, as required WC HP
3 WPS/PQR
a) Review of proposed WPS WC HP
b) Procedure Qualification Test WC HP
c) Approval of final WPS & PQR WC HP
4 Welders
a) Performance qualification test WC W
b) Review of radiographs of qualification test piece WC HP
c) Final approval of welders WC HP
5 NDT Procedure Qualification

b) Procedure Qualification Test WC W
6 Bevel inspection & inside cleaning of pipes WC S
7 Line-up/pre heating & root welding WC S
8 Lowering of pipe on sand bags & removal of line-up clamp WC S
9 Weld visual & writing welder nos. beside completed welds WC S
10 Placement of night caps/end caps WC S
11 Interpretation of weld radiographs WC HP
12 Other NDT’s WC W/Rw
13 Visual check of repaired welds WC S
14 Destructive Testing of production welds WC HP
15 All weld tensile test and bend tests for each batch of WC HP
electrodes (used for other than root pass welding )
16 Confirmation check of radiography of weld joints WC W
Review inspection & test documents WC Rw


N A F T E C .S P A
6648-00-19-43-2911 Rev.0
Page 1 of 1
INDICATIVE ITP FOR
REPAIR OF ARC BURNS ON PIPES/ARC STRIKES
Sl. EPCC Owner/

Activity
No. Contractor PMC
2 Visual check for arc burns on pipe surface WC S
3 Removal of arc burns by grinding WC S
4 DP/MP test on the ground area (arc burn area) WC W
5 Wall thickness check of arc burn repair area WC W
6 UT on the arc burn area, if required WC W

N A F T E C .S P A
6648-00-19-43-2912 Rev.0
Page 1 of 1
INDICATIVE ITP FOR
FIELD JOINT COATING & REPAIR
Sl. EPCC Owner/

Activity
No. Contractor PMC
2 Approval of coating procedure WC HP
3 Approval of coating materials WC HP
4 Qualification of insulators/application WC HP
5 Surface preparation/preparation at shop coating WC S

(chamfering etc.)
6 Heating of pipe surface and mixing & application primer WC S
7 Temperature measurement prior to application WC S
8 Application of sleeves/tapes WC S
9 Visual check for irregularities, thickness etc. WC S
10 Holiday check WC W
11 Peel test, wherever required WC HP
12 Repairs and Holidays WC W

N A F T E C .S P A
6648-00-19-43-2913 Rev.0
Page 1 of 1
INDICATIVE ITP FOR
LOWERING OF MAIN LINE & OFC CABLES
Sl. EPCC Owner/

Activity
No. Contractor PMC
1 Submission and approval of work procedure WC Rw
2 Clearance for lowering WC HP
3 Inspection of trench for depth , debris etc. WC S
4 Soft soil/sand padding , if required WC W
5 Holiday check prior/during Lowering after removing end WC HP

caps
6 Calibration of Holiday detector WC W
7 Location of pipe center line w.r.t. trench center & fixing WC S

of end caps
8 Tests on optical fibre cable/HDPE duct as applicable WC Rw

(before laying)
9 Lowering of optical fibre cable/HDPE duct WC W
10 Checking of levels WC S
11 Post padding WC S

N A F T E C .S P A
6648-00-19-43-2914 Rev.0
Page 1 of 1
INDICATIVE ITP FOR
BACK FILLING
Sl. EPCC Owner/

Activity
No. Contractor PMC
2 Post padding by soft soil/sand, if required WC S
3 Placement of warning tape over OFC/HDPE duct WC S
4 Field concrete coating, if required WC S
5 Proper backfilling with crown WC S
6 Compaction of backfilling at crossings etc. WC S
7 Replacement of aerable soil, if required WC S

N A F T E C .S P A
6648-00-19-43-2915 Rev.0
Page 1 of 2
INDICATIVE ITP FOR
CASED CROSSINGS
Sl. EPCC Owner/

Activity
No. Contractor PMC
1 Submission & approval of Work Procedure WC Rw
2 Approval from competent authority to start the work WC S
3 Preparation of constn. drg. and schedule for boring as WC Rw

per contract/specs.
4 Approval of construction drg. from competent authority WC S

for length & depth of casing pipe in case of boring in
EPCC contractor’s scope
5 Preliminary survey & marking of P/L centre line WC W
6 Preparation of boring pit & level check WC S
7 Fitness check of casing pipe (out of roundness, dent WC S

etc.)
8 Welding of casing pipe WC S
9 Visual checks of casing pipe after welding WC W
10 Visual check of inside of the casing pipe & carrier pipe WC S
11 Boring operation WC S
12 Installation of casing vent and drain pipes WC S
13 Coating/Painting of vent and drain pipes WC S
14 Fabrication of carrier Pipe string WC *
15 Pre hydrotest of carrier pipe WC HP
16 NDT WC *
17 Field joint coating & holiday check WC *

N A F T E C .S P A
6648-00-19-43-2915 Rev.0
Page 2 of 2
Sl. EPCC Owner/

Activity
No. Contractor PMC
18 Approval of insulation material, spacing of insulator & WC Rw
tightness etc.
19 Installation of insulators WC W
20 Welding of nose piece to carrier pipe WC S
21 Insertion of Carrier Pipe WC W
22 Installation of end seals WC W
23 Electrical circuiting & resistance checks before WC W

backfilling
24 Boring completion reports & preparation of As Built WC Rw

Drgs.
25 Obtaining/submission of NOC from competent authority WC S
* as per Main Line Welding ITP No. 6648-00-19-43-2910

N A F T E C .S P A
6648-00-19-43-2916 Rev.0
Page 1 of 1
INDICATIVE ITP FOR
OPEN CUT CROSSINGS

Sl. EPCC Owner/
Activity
No. Contractor PMC
2 a) Approval from competent authority, if required WC S

to start the work
b) Crossing drawings, wherever required WC Rw
3 Fabrication of crossing string WC *
4 NDT WC *
5 Hydro test of the crossing string, if applicable & reqd. WC HP
6 Field joint coating WC *
7 Survey, marking centre line of P/L WC W
8 Holiday testing while lowering in the trench & fixing of WC HP

end caps after lowering
9 Concrete coating, if required WC *
10 Laying of HDPE pipe for OFC or MS conduit for HDPE WC *

pipe
11 Paddings & backfilling with selected soil as required WC S
12 Crossing completion report WC Rw
13 Excess earth disposal WC S
14 Installation of warning markers WC W
15 Obtaining & submission of NOC from competent WC Rw

authority
* as per Main Line welding ITP No. 6648-00-19-43-2910

N A F T E C .S P A
6648-00-19-43-2917 Rev.0
Page 1 of 1
INDICATIVE ITP FOR
MAJOR WATER CROSSINGS
Sl. EPCC Owner/

Activity
No. Contractor PMC

2 Approval of competent authority to start the work WC S
3 Preliminary survey, marking reference line & TBM WC S

4 Crossing drawings duly approved by Engg. or statutory WC Rw
approvals, wherever required
5 Fabrication of string WC *
6 NDT WC *
7 Trenching WC S
8 Hydro test of the crossing string WC HP
9 Field joint coating WC HP
10 Holiday testing of the entire string WC W
11 Lowering / pulling WC W
12 Concrete coating , if required WC **
13 Laying of HDPE pipe for OFC WC W
14 Paddings & backfilling WC S
15 Gauging & Post - hydro test WC HP
16 Bank protection WC S
17 Post laying survey/As Built Drgs WC W
18 Crossing completion report WC S
19 Warning marker WC S
* As per Main Line Welding ITP No. 6648-00-19-43-2910

** As per Concrete Coating ITP No. 6648-00-19-43-2909

N A F T E C .S P A
6648-00-19-43-2918 Rev.0
Page 1 of 1
INDICATIVE ITP FOR
HYDRO TESTING OF STRINGS FOR CROSSINGS
Sl. EPCC Owner/

Activity
No. Contractor PMC
2 Fabrication of string WC *
3 NDT clearance WC HP
4 Inside cleaning of pipe string/gauging WC HP
5 Calibration certificate for pressure / temperature gauges WC Rw
6 Welding of test headers WC S
7 Water filling & venting WC S
8 Pressurization WC S
9 24 hour hold-up period - recording pressure / WC W

temperature for every hour
10 Visual inspection of weld/ pipe, wherever feasible WC W
11 Post hydro testing of major water crossings WC HP
12 Compilation of test records WC S
13 Draining of hydrotest water from the pipeline & fixing of WC W

end caps
* as per Main Line welding ITP No.6648-00-19-43-2910

N A F T E C .S P A
6648-00-19-43-2919 Rev.0
Page 1 of 1
INDICATIVE ITP FOR
INSTALLATION OF PIPE LINE MARKERS
Sl. EPCC Owner/

Activity
No. Contractor PMC
2 Approval of " Sample " markers WC Rw
3 Fabrication of pipe line / OFC markers as per drawing WC S
4 Surface preparation & primer application WC S
5 Pre -casting of markers ( ROU boundary marker ) WC S
6 Installation of correct type marker at correct location as WC W

per drawing
7 Primer touch-up, finish painting & stenciling WC S

N A F T E C .S P A
6648-00-19-43-2920 Rev.0
Page 1 of 1
INDICATIVE ITP FOR

HYDROSTATIC TESTING & DE-WATERING
Sl. EPCC Owner/
Activity
No. Contractor PMC
2 Mechanical clearance of the pipe section WC HP
(Part “B” of pipe book)
3 Submission of water test laboratory report including WC Rw
recommendations for corrosion inhibitor and its testing (if
reqd.), oxygen scavengers and bactericides
4 Calibration certificates for dead weight tester, pressure WC Rw
gauges, pressure/temperature recorders temp. sensor, water
meter etc.
5 Installation of temporary piping, equipments, filters, WC S
provisions for launching and receiving pigs etc.
6 Installation of water holding devices or piping from WC S
water sources etc.
7 Ensuring communication system WC S
8 Ensuring safety requirements WC S
9 Review of filling pump & pressurizing pump data WC W
10 Cleaning by air pigging WC W
11 Gauging pig run and gauge plate inspection WC HP
12 Flushing by water driven pigs WC S
13 Installation of temperature sensors WC S
14 Installation of launching and receiving WC S
headers and pigs
15 Filling operations and chemical dosing
a) Filling rate WC S
b) Chemical injection rate as approved WC S
c) Back pressure control to avoid air entrapment WC S
16 Thermal stabilization WC HP
17 Air volume confirmation test WC HP
18 Pressurization
a) Rates as per approved procedure WC S
b) Recording of temperature & pressure at every two hours WC HP
during 24 hours hold period
c) Bleed off water measurement WC W
19 Detection of leaks if any and extension of hydro test duration WC HP
20 Rectification & stocking/marking of damaged pipes WC W
21 Acceptance and evaluation of recorded data WC HP
22 Depressurization and de-watering to the WC W
accepted point
23 Swabbing operation WC S
24 Acceptance after swabbing operation and drying WC HP
25 Reinstatement WC W


N A F T E C .S P A
6648-00-19-43-2921 Rev.0
Page 1 of 1
INDICATIVE ITP FOR
MAIN LINE SECTIONALIZING VALVE (SV) INSTALLATION
Sl. EPCC Owner/

Activity
No. Contractor PMC
2 Approval of WPS WC Rw
3 Pup piece welding & pre fabrication of valve assembly WC W
4 NDT clearance WC HP
5 Hydro test WC HP
6 Valve installation & tie-in WC W
7 NDT clearance after tie-in welding WC HP
8 Field coating/Holiday inspection WC W
9 Concrete foundation with insulation sheet on top WC W
10 Holiday checking, padding, backfilling WC HP
11 Miscellaneous Civil / Structural works as per drawing WC S
12 Painting of above ground structures WC S

N A F T E C .S P A
6648-00-19-43-2922 Rev.0
Page 1 of 1
INDICATIVE ITP FOR
FINAL CLEAN UP & RESTORATION
Sl. EPCC Owner/

Activity
No. Contractor PMC
2 Restoration of water ways, roads, land structures, WC S

ecology etc.
3 Restoration of river banks and check protections as per WC S

approved drawings
4 Sorting and grouping of surplus piping material for WC S

returning to the owner and for scrapping
5 Transporting all scrap and disposable from ROW WC S
6 Inspect restoration of ROW to the condition as per spec. WC S
7 Installing all markers on the ROW and verify the activity WC W

with respect to As Built Drawings
8 Obtaining signature of land owners / statutory authorities WC Rw

on final restoration document

N A F T E C .S P A
6648-00-19-43-2923 Rev.0
Page 1 of 1
INDICATIVE ITP FOR
CALIBRATION OF INSTRUMENT
Sl. EPCC Owner/

Activity
No. Contractor PMC
2 Physical verification of instruments WC W
3 Review of calibration certificates for test equipments WC Rw
4 Field calibration of instruments wherever required WC W

N A F T E C .S P A
6648-00-19-43-2924 Rev.0
Page 1 of 1
INDICATIVE ITP FOR
OFC LAYING
Sl. EPCC Owner/

Activity
No. Contractor PMC
2 Review and approval of alignment sheets WC Rw
3 Review of manufacturer test certificate of HDPE & cable WC Rw
4 Trench inspection WC S
5 HDPE pipe installation WC S
6 C.S. piping installation (boring) WC S
7 Cable laying/blowing WC S
8 Padding / warning mat WC S
9 Route markers – Mechanical & Electronic and joint pit WC S

markers
10 Joint pit WC W
11 As-Built drawings WC Rw

N A F T E C .S P A
6648-00-19-43-2925 Rev.0
Page 1 of 1
INDICATIVE ITP FOR
OFC JOINTING & TESTING
Sl. EPCC Owner/

Activity
No. Contractor PMC
- Submission & approval of work procedure WC Rw
1 Drum Testing
1a Physical inspection WC S
1b Measurement of fibre attenuation WC W
2 Jointing
2.1 Before splicing (after laying)
a) Record fibre attenuation of both the fibre being spliced WC W
2.2 Measurement of splice loss WC W
3 Link Testing
3.1 Measurement of link loss from either side OFC between WC W

two stations after jointing

N A F T E C .S P A
6648-00-19-43-5000 Rev.0
Page 1 of 2
INDICATIVE FORMATS
FOR REPORTING
INSPECTION & TEST RESULTS

N A F T E C .S P A
6648-00-19-43-5000 Rev.0
Page 2 of 2
INDEX
1. Indicative Formats for Mechanical works 6648-00-19-43-5100 0
2. Indicative Formats for Instrumentation works 6648-00-19-43-5600 0
3. Indicative Formats for Civil works 6648-00-19-43-5700 0
4. Indicative Formats for Electrical works 6648-00-19-43-5800 0

N A F T E C .S P A
6648-00-19-43-5100 Rev. 0
Page 1 of 2
INDICATIVE
FORMATS
FOR
MECHANICAL WORKS

N A F T E C .S P A
6648-00-19-43-5100 Rev. 0
Page 2 of 2
INDEX
1. Daily Material Traceability Report 6648-00-19-43-5101 0

(For Piping/Heater)
2. Daily Fit-up Inspection Report 6648-00-19-43-5102 0

(For Piping/Heater)
3. Daily Weld Visual Inspection Report 6648-00-19-43-5103 0

(For Piping/Heater)
4. Radiography Interpretation Report 6648-00-19-43-5104 0

(For Piping/Heater)
5. Line Wise Record (History Sheet) 6648-00-19-43-5105 0

(For Piping/Heater)
6. Flushing Completion Report 6648-00-19-43-5106 0
7. Execution Scheme for Foundations 6648-00-19-43-5107 0
8. Tie-In 6648-00-19-43-5108 0

N A F T E C .S P A
6648-00-19-43-5101 Rev. 0
Page 1 of 1
DAILY MATERIAL TRACEABILITY REPORT

(FOR PIPING/HEATER)
Contract No. : Report No. :

EPCC Contractor : Date :
S. Line/ Area Dia. Joint Spool Component Manufacturer Heat/Batch Colour Verified Remarks
No. Heater No. No. No. No. No. Code Contractor PMC/Owner*
*
NOTE : A sketch of the spool may be enclosed.

* As per approved Inspection & Test Plans (ITPs)

N A F T E C .S P A
6648-00-19-43-5102 Rev. 0
Page 1 of 1
DAILY FIT-UP INSPECTION REPORT

(FOR PIPING/HEATER)
REPORT NO : ______________
DATE : ____________________
A/R
Sl. Line/Heater Joint Type
Area No. Dia Inspection Remarks
No. No. No. (*)
Clearance
A : Accepted
R : Rejected
(*)
G - BUTT WELD
S - SOCKET WELD
B - BRANCH WELD __________________
M - MITRE WELD EPCC CONTRACTOR

N A F T E C .S P A
6648-00-19-43-5103 Rev. 0
Page 1 of 1
DAILY WELD VISUAL INSPECTION REPORT

(FOR PIPING/HEATER)
REPORT NO : ______________
DATE : ____________________
Weld
Sl. Heater/Line No./ Area Type Welder Acceptance
Dia Joint Remarks
No. Drawing NO. No. (*) No.(s) Yes/No
No.
(*)
G = BUTT WELD
S = SOCKET WELD TOTAL IN DIA. =
B = BRANCH WELD PREVIOUS =
M = MITRE WELD TILL DATE =

N A F T E C .S P A
6648-00-19-43-5104 Rev. 0
Page 1 of 1
RADIOGRAPHY INTERPRETATION REPORT

(FOR PIPING/HEATER)
RADIOGRAPHY TECHNIQUE : SWSI/DWSI/DWDI PROJECT :___________

SOURCE IR 192, X RAY, COBALT OWNER : ____________
FILM TYPE & NAME : __________________________ REPORT NO : ________
IQI : _________________________ DATE : ______________
RADIOGRAPHY PROCEDURE NO.
Sl. Heater/ Area Dia Joint Welder Radio- Segment Results Joint
No. Line No. No. No. No. Graphy No. Status
A/R/H
SWSI - SINGLE WALL SINGLE IMAGE, DWDI - DOUBLE WALLL DOUBLE IMAGE
DWSI - DOUBLE WALL SINGLE IMAGE
A - ACCEPTED, R - REPAIR
H - HOLD

N A F T E C .S P A
6648-00-19-43-5105 Rev. 0
Page 1 of 1
LINE WISE RECORD (HISTORY SHEET)

(FOR PIPING/HEATER)
HEATER/LINE NO. ……………………. % RADIOGRAPHY ____________
Radio-
Stress PMI
Visual graphy PMI Base
(**) Release Hard- Heat/ Accep-
Sl. Area (*) Welder Inpn. Accep- Weld Metal Manuf-
Dia. Joint Chart ness Batch tance Remarks
No. No. Type No. Report tance ACC Comp- acturer
No. No. No. Date
No. Report. Date onent
(Material)
Date
(*)
G - BUTT WELD
S - SOCKET WELD (**) Joint No are to be posted from the dalily
B - BRANCH WELD fit up reports
M - MITRE WELD Where ever lsos are not available

N A F T E C .S P A
6648-00-19-43-5106 Rev. 0
Page 1 of 1
FLUSHING COMPLETION REPORT
PROJECT : ______________________ REPORT NO: __________________

PLANT : ________________________ DATE : ________________________
EPCC CONTRACTOR : _________________
System Area
Loop Nos. Unit
Ref. P&ID No. Test Reports – Enclosed
The above system has been cleaned/flushed/tested as per the

requirement of drawings and specifications and cleared for
operation.

N A F T E C .S P A
6648-00-19-43-5107 Rev. 0
Page 1 of 1
PROJECT : EXECUTION SCHEME FORMAT :

PLANT : SHEET NO:
EPCC CONTRACTOR FOR FOUNDATIONS DATE OF CHECKING :
:
FDN NO: DRG NO:

PCD / BCD ______________
GROUT THK ____________
( ) TOP OF BOLT
( ) TOP OF
CONCRETE
PCO
BOLT HT.
PCD
BOLT HT.
AS PER
DESCRIPTION ACTUAL DEVIATION REMARKS
DRG
N
C/L CO ORDINATES
EL. TOP OF CONCRETE

NO. OF BOLTS & SIZE
HEIGHT OF BOLTS
POD OF BOLTS
POCKET CLEARING
F D N. ROUGHENING
EL. TOP OF GROUT
REMARKS :

N A F T E C .S P A
6648-00-19-43-5108 Rev 0
Page 1 of 1
TIE-IN POINT INSPECTION
Unit Job No.
Tie-in Point No.

Line No.
P&ID No.
Line Size
Material
Chkd by Chkd by
EPCC
S.No. Activity OWNER/PMC Remarks
Contractor
Sign./date
Sign./date
1. Bevel/Thickness
2. Fit up Check material,

thk, root gap etc.
3. Root run welding
4. DP check of root run
5. Final Welding
6. PWHT (if applicable)
7. DP check of final welding
8. Radiography check
9. Hydrostatic test (if applicable)
* Details attached separately
TIE-IN POINT IS ACCEPTED
_______________ _________________
EPCC Contractor OWNER/PMC

N A F T E C .S P A
6648-00-19-43-5600 Rev 0
Page 1 of 2
INDICATIVE
FORMATS
FOR

N A F T E C .S P A
6648-00-19-43-5600 Rev 0
Page 2 of 2
INDEX
S.
DESCRIPTION DOCUMENT NO. REV.
NO
1. Cable/ Tube Drum Cutting Plan 6648-00-19-43-5601 0
2. Calibration Report for Control Valves/On/Off Valves/ 6648-00-19-43-5602 0

Shut Down Valves
3. Fit-up Inspection Report 6648-00-19-43-5603 0
4. Instrument Cable Laying Report 6648-00-19-43-5604 0
5. Instrument Cable Megger Report 6648-00-19-43-5605 0
6. Junction Box/LCP Installation Report 6648-00-19-43-5606 0
7. Instrument Air Line/Pneumatic Tube Erection Report 6648-00-19-43-5607 0
8. Level Instrument Installation Report 6648-00-19-43-5608 0
9. Installation Report for Test T/W, TG, TC, RTD 6648-00-19-43-5609 0
Pl. refer document No.6648-00-19-43-5100 for Impulse piping formats.

EPCC-05 : Rehabilitation and Adaptation Process
Plants, Utilities, Offsites and Pipelines
N A F T E C .S P A
6648-00-19-43-5601 Rev.0
Page 1 of 1
CABLE/TUBE DRUM CUTTING PLAN

REPORT NO : ______________________________ DATE : ______________________________
LOCATION : ______________________________ AREA : ______________________________
Length as per
Sl. Cable/Tube Drum Drum Actual Test
From To Cable/Tube Balance Remarks
No. Size No. Length Length Reports
Schedule
___________________ _____________
(EPCC CONTRACTOR) (OWNER/PMC)

N A F T E C .S P A
6648-00-19-43-5602 Rev.0
Page 1 of 1
CALIBRATION REPORT FOR CONTROL VALVES/ON/OFF VALVES/SHUT DOWN VALVES

REPORT NO: _____________________________ DATE : _____________________
Instrument details : Master calibration instrument details:

Tag No. Type :
Model No.: Model No.:
Sl.No.: Sl.No. :
Manufacturer : Testing agency :
Range : T/C No.:
Ref. Data Sheet : Validity upto :
Calibration date :
E/P Valve Position Indicator

Input
Positioner With Positioner Without Positioner Stroke Action Remarks
% Actual Output INC DEC DIFF INC DEC DIFF
0
25
50
75
100
Acceptance criteria : As per CV/SDV/instrument data sheet
(a) Hysteris with Positioner (Within + 1% FS) …….….. Yes/ No (d) Shutdown Valve Stroke Speed ……………….….
(b) Hysteris without Positioner (within + 5% FS)……… Yes/No (e) Air Fail Action checked ……………. Open/Close
(c) Linearity Checked ……………………………………. Yes/No (f) Solenoid Power Supply …………………………….
(g) Solenoid Valve OP Checked …………… Yes/No
REMARKS
___________________ _____________

N A F T E C .S P A
6648-00-19-43-5603 Rev.0
Page 1 of 1
FIT UP INSPECTION REPORT
REPORT NO. : ________________________ DATE : _____________________
Line No./ Material Inspection clearance

Sl. Area Spool Joint Heat Joint Thickness Type of
Isometric Traceability EPCC Owner/ Remarks
No. No. No. No. No. dia (Inch) (mm) Joint
No. R.No. & Date Contractor PMC
No. of Joints Inch Dia.

Today Previous Cumulative Today Previous Cumulative
___________________ _____________

N A F T E C .S P A
6648-00-19-43-5604 Rev.0
Page 1 of 1
INSTRUMENT CABLE LAYING REPORT
REPORT : ________________________________ DATE : _______________________________
Act. Verification by
Sl. Cable Cable Gland Gland
From To Length Dressing Clamping Glanding Ferruling Termination EPCC Owner/ Remarks
No. Tag Type Type Size
(m) Contractor PMC
___________________ _____________

N A F T E C .S P A
6648-00-19-43-5605 Rev.0
Page 1 of 1
INSTRUMENT CABLE MEGGER REPORT

REPORT NO : ________________________________ DATE : ___________________
Details of Megger instrument: Sl. No.

Make : Test certificate No. :
Model No. :
Validity uoto :
Sl. Insulation Resistance (IR) Test

Cable Identification Tag ** Cable Length Remarks
No. Test voltage Core to core Core to Earth
Remarks :
Acceptance criteria : As per cable data sheet

** Cable identification tag details with From-To type
___________________ _____________

N A F T E C .S P A
6648-00-19-43-5606 Rev.0
Page 1 of 1
JUNCTION BOX/LCP INSTALLATION REPORT
REPORT NO : _____________________________ DATE : _________________________
Sl. Gland Verification by

Tag no. Type Location Support Instln Alignment Earthing Plugging Painting EPCC Owner/ Remarks
No. type
Contractor PMC
___________________ _____________

N A F T E C .S P A
6648-00-19-43-5607 Rev.0
Page 1 of 1
INSTRUMENT AIR LINE/PNEUMATIC TUBE ERECTION REPORT

REPORT NO : ___________________________ DATE : _______________________________
REF. DRAWING : _________________________ REV. : ________________________________
Check for Test Gauge details Test Pr. Verification by

Hook Joints
Sl. Tag Sl/ Cal Joint
Up From To Union/ Support Painting Flushing Range Valid Leak EPCC Owner/
No. No. Drain Vent BOM Model report Kg\Cm
2 Tightening
STD Loop
2
(Kg\Cm ) Upto Test Contractor PMC
No. No.
Remarks :
___________________ _____________

N A F T E C .S P A
6648-00-19-43-5608 Rev.0
Page 1 of 1
LEVEL INSTRUMENT INSTALLATION REPORT

REPORT NO.: _____________________________________ DATE : ____________________________
REF. DRAWING : __________________________________ REV. : _____________________________
Check for correctness of Instln. Test Gauge details Verification by

Hydro
Sl. Tag Model Serial PMS Flange Check for Sl/ Cal
Location Stud/ Verti- Orien- Range Test EPCC Owner/
No. No. No. No. Class Rating Flanges Gasket Float/ Model 2 Report/
nut cality tation (Kg/Cm ) Result Contractor PMC
Displacer No. Validity
Acceptance criteria: Instrument Installation Standard
Remarks:
___________________ _____________

N A F T E C .S P A
6648-00-19-43-5609 Rev.0
Page 1 of 1
INSTALLATION REPORT FOR TEST T/W, TG, TC, RTD
REPORT NO:. ______________________________________ DATE : __________________________
Immersion Tightness Verification by

Sl. Tag Range PMS Flange Tapping Orien- Stud/
Location Length Gasket of stud/ Plugging EPCC Owner/ Remarks
No. No. Deg C Class Rating Size tation Nut
(mm) Nut Contractor PMC
___________________ _____________

N A F T E C .S P A
6648-00-19-43-5700 Rev. 0
Page 1 of 2
INDICATIVE
FORMATS
FOR
CIVIL WORKS

N A F T E C .S P A
6648-00-19-43-5700 Rev. 0
Page 2 of 2
INDEX
1. Calibration of Instruments 6648-00-19-43-5701 0
2. Determination of Dry Density and 6648-00-19-43-5702 0

Moisture Content
3. Sieve Analysis 6648-00-19-43-5703 0
4. Cement Testing 6648-00-19-43-5704 0
5. Pour Card 6648-00-19-43-5705 0
6. Crushing Strength of Cubes 6648-00-19-43-5706 0
7. Bricks Testing 6648-00-19-43-5707 0

N A F T E C .S P A
6648-00-19-43-5701 Rev. 0
Page 1 of 1
FORMAT FOR CALIBRATION OF INSTRUMENTS
Project : Job No. :
OWNER : EPCC CONTRACTOR :
Name of Work :
Accepted
Name of Next
Sl. Model Certificate Calibrated Calibration EPCC PMC/
Equipment/ Calibration Remarks
No. No. No. By Date Cont- OWN-
Apparatus Due on
ractor ER

N A F T E C .S P A
6648-00-19-43-5702 Rev. 0
Page 1 of 1
FORMAT FOR DETERMINATION OF DRY DENSITY

AND MOISTURE CONTENT
Project : Job No :
Name of Work :
Location : Layer No :
S. Test Nos:
Description Relation Remarks
No. 1 2 3 4 5 6
1. Wt. of mould + wt. of wet W1 gm
soil
2. Wt. of mould W2 gm
3. Wt. of wet soil (W1 – W2) gm
4. Volume of mould V cc
5. Density of wet soil Dw = (W1 – W2)/V gm/cc
6. Wt. of wet sample taken Ww gm
7. Wt. of sample after drying Wd gm
8. Moisture Content Mc = (Ww – Wd)/wdx100%
9. Dry density Dd = Dw/(1+Mc) gm/CC
10. Laboratory Max dry gm/cc
density
11. Degree of Compaction %
12. Required degree of %
compaction
13. Optimum Moisture Content %
(OMC)
_____________________________ ____________________ ______________

( TESTED BY/LAB-IN-CHARGE ) ( EPCC CONTRACTOR ) ( PMC/OWNER )
Date :

N A F T E C .S P A
6648-00-19-43-5703 Rev. 0
Page 1 of 1
FORMAT FOR SIEVE ANALYSIS
Project : Job No :
Name of Work :
Wt. of Sample taken : Date on which sample taken :
FINE AGGREGATE
S. Sieve Weight Percentage Cumulative % Fineness Zone Remarks

No. Size Retained (gm) Retained % Retained Passing Modulus
1. 4.75mm
2. 2.36mm
3. 1.18mm
4. 600 u
5. 300 u
6. 150 u
7. Pan
COARSE AGGREGATE Wt. of Sample taken :

1. 20mm
2. 10mm
3. 4.75mm
4. 2.36mm
_________________________ ___________________ _____________

(TEST BY/LAB-IN-CHARGE) EPCC CONTRACTOR) (PMC/OWNER)
Date :

N A F T E C .S P A
6648-00-19-43-5704 Rev. 0
Page 1 of 1
CEMENT TEST RESULTS
Project : Job No :
Owner : PMC :
EPCC Contractor :
Name of Work :
Brand of Cement : Consignment No. :
Wt. of sample taken : Sample Collected on:
Room Temperature :
A. CONSISTENCY
Trial Wt. of Wt. of % of Water Reading Consistency Remarks
No. Cement Water on
(gm) Added Indicator
(gm) (mm)
B. SETTING TIME
Trial Wt. of Wt. of W/C Time Time Initial Final Setting Remarks
No. Cement Water Ratio Recorded Recorded Set Set Set
(gm) Added when at set
(gm) Water
Added
C. FINENESS
Trial No. Wt. of Cement Retained on % Retained Remarks
Sample used 90 µ sieve
in gm
D. COMPRESSIVE STRENGTH
Cube Size : 7.06X7.06X7.06 cm
Trial Mix Date of Age of Crushing Crushing Crushing Remarks
No. Proportion Casting Testing Specimen Surface Load Strength
Area (Cm2) (Kg) (Kg/Cm2)
______________________________ ___________________ ____________

( TESTED BY )/LAB-IN-CHARGE ( EPCC CONTRACTOR ) ( OWNER/PMC)
Date:

N A F T E C .S P A
6648-00-19-43-5705 Rev. 0
Page 1 of 2
FORMAT FOR POUR CARD

Programme of concreting
EPCC CONTRACTOR : OWNER :
Name of work :
1. Reference document :
2. Type of structure : Location :
3. Levels From : To :
4. Grade of concrete/ Approved Design Mix
5. Brand name, Grade and Consignment no. of cement
6. Estimated volume of concrete :
7. Quantity of cement required :
8. Reinforcement checking details :
No. Dia. Length
a) Laps
b) Separators
c) Chairs
d) Any other
Remarks
9. Pre pour inspection details Checked NA

a) Survey/ Layout
b) Sub soil compaction
c) Completion of underground works
d) Cleanliness
e) Cover to reinforcement
f) Anchor bolts
g) Sleeves/ pockets
h) Water stops
i) Formwork
j) Slopes
k) Construction/ Expansion joints
l) Admixtures
m) Any other
Remarks
10. Clearance for Electrical/ Mechanical Electrical Mechanical

works required/ not required :
11. The above structure is finally inspected on at AM/PM and found/ not found
satisfactory for concreting.
Remarks, if any
(EPCC CONTRACTOR) (PMC) (OWNER)

Name Name Name
Designation Designation Designation
Date Date Date

N A F T E C .S P A
6648-00-19-43-5705 Rev. 0
Page 2 of 2
FORMAT FOR POUR CARD

Observation during concreting
EPCC CONTRACTOR : OWNER :

Name of work :
1. a) Quality of coarse aggregates
Satisfactory Not satisfactory
b) Quality of fine aggregates

c) Bulkage of sand taken into account

Yes No
2. Quality of water
3. Machinery mobilization Nos. Stand by

a) Mixture machine
b) Ready mixed concrete dumpers
c) Vibrators
d) Pumps
e) Hoists
4. Pour start time : AM/PM ; Date :
5. Slump
6. W/C Ratio
8. Type of weather
Normal Abnormal
Details of abnormality :
(Precautions taken for <50C and >400C, rainy season)
10. Number of cubes taken :
11. Quantity of concrete poured :
12. Pour completion time : AM/PM ; Date :
13. Curing method :
Traditional Curing compound
Blankets/ foils/ gunny bags Others (specify)
14. Period for removal of form work :

15. Any defect(s) observed during concreting :
(EPCC CONTRACTOR) (PMC) (OWNER)

Name Name Name
Designation Designation Designation
Date Date Date

N A F T E C .S P A
6648-00-19-43-5706 Rev. 0
Page 1 of 1
FORMAT FOR CRUSHING STRENGTH OF CUBES
Project : Job No :
Name of Work : Grade of Concrete :
Type of Cement : W/C Ratio :
Max. size of Aggregate :
Cube Id. Type & Date Of Age Dimensions of Vol. Wt. Unit Sur- Crus- Crushing Remarks
No. Mark Location (days) Cube of of WT. ace hing Strength
3 2
on of Struc. Cube Cube (Kg/m ) Area Load (Kg/Cm )
2
cube Cast Test L B H (m3) (Kg) (m ) (Kg)
(m) (m) (m)
_____________________________ ________________ _____

( TESTED BY)/LAB-IN-CHARGE (EPCC CONTRACTOR ) ( PMC )

N A F T E C .S P A
6648-00-19-43-5707 Rev. 0
Page 1 of 1
WATER ABSORPTION, CRUSHING STRENGTH & EFFLORESCENCE

TESTS FOR BRICKS
Project : Job No :
OWNER : PMC :
EPCC Contractor :
Name of Work :
S. Frog Wt. of Absorption Wt. of % of Efflore- Av. Size Crushing Rem-

No. Mark oven Period wet Water scence of Brick arks
Dried (hr) Brick Absorption Observed (LXBX H)
3
Brick (gm) After Cm
(gm) Drying
Surface Load Stren-

Area (Kg) gth
(Cm2) (Kg/Cm2)
___________________________ __________________ ___________

(TESTED BY/LAB-IN-CHARGE) EPCC CONTRACTOR OWNER/PMC
Date :

N A F T E C .S P A
6648-00-19-43-5800 Rev. 0
Page 1 of 2
INDICATIVE
FORMATS
FOR
ELECTRICAL WORKS

N A F T E C .S P A
6648-00-19-43-5800 Rev. 0
Page 2 of 2
INDEX
1. HV Switch Board 6648-00-19-43-5801 0
2. Transformers 6648-00-19-43-5802 0
3. ON Load Tap Changer 6648-00-19-43-5803 0
4. Neutral Grounding Resistor 6648-00-19-43-5804 0
5. MV Switch Board 6648-00-19-43-5805 0
6. Battery Set and Charger 6648-00-19-43-5806 0
7. HV Motor 6648-00-19-43-5807 0
8. MV Motor 6648-00-19-43-5808 0
9. DG Set 6648-00-19-43-5809 0
10. Cable Installation 6648-00-19-43-5810 0
11. Electrical Heat Tracing System 6648-00-19-43-5811 0
12. Lighting Installation 6648-00-19-43-5812 0
13. Earthing Installation 6648-00-19-43-5813 0

N A F T E C .S P A
6648-00-19-43-5801 Rev. 0
Page 1 of 6
TEST PROFORMA
HV SWITCHBOARD
Project : Job No. :

Name of Work :
EPCC CONTRACTOR :
Tag No.
1.0 Voltage : Manufacture :

Current : Type of Breaker : VCB/SF6/MOCB
Fault level :
Section 1 fed from :
Control supply :
2.0 GENERAL CHECKS : (Put tick (9) if satisfactory, otherwise give details)
2.1 Installation
General cleaning of panels and Cleaning & Inspection of

assembly insulators
Earthing of the panel (Double Floor level

earthing)
Busbar alignment and connections Bus trunking and tightness of

nut and bolt connections
Glands, termination & spacing of Sealing of cable entries and

cables Vermin proofing
Taping of exposed portion of cables Tightness of cable connections

(if required)
Tagging of ferruling of cables Leakage of oil if any
Pressure of SF6 gas Dielectric strength of oil
CB closing & tripping mechanism Circuit breaker-Main contacts

alignment
Auxiliary contacts change over Control switches & keys
Drive & limit switches functioning
Rating of fuse as per approved drg. Relay cleaning & operation
Indication lamps Meters ranges

Danger board

N A F T E C .S P A
6648-00-19-43-5801 Rev. 0
Page 2 of 6
2.2 Circuit Checking :
CT & current circuits PT & PT circuits
Control circuit Alarm & signaling circuit
Meters & metering circuit Interlocks
2.3 Pre-Commissioning Checks
Control, protection and signaling circuit

operation
Bus shrouds and safety features
Operation of manual Auto transfer circuit and

interlocks
Insulation resistance of main bus and control
Settings of relays & timers as per drawings

(Attach Relay setting details with this format for
Incomers, Bus couples, DG incomes (if
available))
Interlocks & inter tripping
External interface with ECS/DCS/ Annunciation

panel
3.0 TEST RESULTS
3.1 Insulation, Resistance Measurement
Megger used: Ambient Temp:

N A F T E C .S P A
6648-00-19-43-5801 Rev. 0
Page 3 of 6
INSULATION RESISTANCE (I.R.) IN MEGA OHMS

RY YB BY RE YE BE
a. Busbars Section-1
Section-2
b. Busduct/Cables Section-1
(Incomer) Section-2
c. Outgoing feeders (Panel no./

Feeder Designation
3.2 Current Transformer
Panel No. :
Feeder Designation :
3.2.1
Protection
Manufacturer's Data Metering
Core 1 Core 2 Core 3
Ratio
VA rating
Accuracy Class
Serial nos.
3.2.2 Tests & Checks: (Put tick (9) if satisfactory)
a. Polarity check (inconformity with the drawing)
b. Check CT earthing
c. Wiring correctness & continuity check

and tightness of connections

N A F T E C .S P A
6648-00-19-43-5801 Rev. 0
Page 4 of 6
d. Test results:
Protection
Tests Metering
Core 1 Core 2 Core 3
i) Ratio measurement
ii) Insulation Resistance

(Measured)
Primary to Earth
Secondary to Earth
Primary to secondary
3.3 Potential Transformer Panel No.:
3.3.1 Manufacturer's Data
Ratio :
VA rating :
Class :
Type :
Serial Nos. :
3.3.2 Tests and Checks
a) Ratio Measurements
b) Polarity check :
c) Wiring correctness &

tightness of connections :
d) Check PT earthing :
e) Insulation resistance
measured :
Primary to earth :
Secondary to earth :
Primary to earth :
f) Check fuses rating :

N A F T E C .S P A
6648-00-19-43-5801 Rev. 0
Page 5 of 6
3.4 Relays
3.4.1 Protective current relays
Test conducted and

Component found satisfactory
S. Type and
NEMA Code code as per as per field test
No. Range
vendor drawing report
(Put '9' mark)
1.
2.
3.
3.4.2 Voltage, Auxiliary relays and timers
Test conducted and

found satisfactory
S. Type and
Circuit Symbol NEMA Code as per field test
No. Range
report
(Put '9' mark)
1.
2.
3.
Note : 1. For each relay, site pre-commissioning checks and tests shall be carried out in
accordance with manufacturer’s instructions manual and test readings are
recorded.
2. IDMTL, and instantaneous relays and other protective relays shall be checked for
proper operation at minimum of 3 settings which shall include relay protection co-
ordination setting values for IDMTL & instantaneous relays.
3. Correctness of CT polarity and connections for differential protection circuit shall
be ensured through 3 phase primary injec5tion transformer kits for in zone & out
zone.
4. Enclose Relay Test reports along with the report
4.0 COMMISSIONING
Clearance from all agencies Electrical Inspector’s clearance
Operation of breaker in test Tripping of breaker thro’

position protective relays

N A F T E C .S P A
6648-00-19-43-5801 Rev. 0
Page 6 of 6
Meggar results of cable

(Attach format E-10 For H.T. Meggar readings of equipment
Cables & Enclose Megger value being charged (busbar,
taken before commissioning). transformer or motor)
(Attach format E-2/ET
depending upon equipment
being charged if it is other than
H.V. Switchboard).
Pre commissioning test results of Relays settings done as

equipment to be charged required
(transformer/motor etc. (Enclose Relay Setting details
with this Format)
5.0 OPERATIONAL CHECKS
Condition of equipment after

energisation
Magnetisining/starting current
Phase matching of two sections (in case of incomer breaker)
Auto transfer ckt, operation Time :
Manual transfer ckt. Operation
6.0 REMARKS (if any)

N A F T E C .S P A
6648-00-19-43-5802 Rev. 0
Page 1 of 5
TEST PROFORMA
TRANSFORMERS
Project : Job No. :

Name of Work :
EPCC CONTRACTOR :
1.0 MANUFACTURER’S DATA
Type S.No. Year of

Manufacture
Kva rating Primary voltage Primary current
Frequency Secondary voltage Secondary current
Vector group % impedance No. of taps
2.0 GENERAL CHECKS : tick (9) if found satisfactory correct otherwise give
details.
2.1 Installation
Installation of transformer Transformer Earthing
Neutral earthing Oil level
Leakage of oil Tap changer Position
Condition of bushings Cable box, glands, lugs

terminations
Winding and Oil Breather/sillicagel
Temperature indicator-settings Oil level indicator
Size of the Primary/Secondary Thermometer pocket filled with

cable as per schedule oil
Position of valves Wiring for auxiliaries

N A F T E C .S P A
6648-00-19-43-5802 Rev. 0
Page 2 of 5
Marshalling box Buchholz Relay mounting
Explosion vent Fuse rating for circuits
Cooling fan Stopper provided
Fire extinguisher (Provided in sub Danger boards

station)
2.2 Value of Earth Resistance : Date of Measurement :
Neutral earth Electrodes :
Electrodes for transformer body earthing :
3.0 DIELECTRIC STRENGTH OF THE OIL :
Withstand voltage Breakdown

Top sample
Bottom sample
4.0 INSULATION RESISTANCE
TEMPERATURE AT THE TIME OF TESTING
H.V. winding to earth L.V. winding to earth H.V. to L.V. winding

Meggar Range used Meggar Range used Meggar Range used
R15 R60 K=R60/R15 R15 R60 K R15 R60 K

N A F T E C .S P A
6648-00-19-43-5802 Rev. 0
Page 3 of 5
5.0 MEASUREMENT OF WINDING RESISTANCE:
Temperature at the time of testing:
H.V. Winding L.V. Winding
Tap 1 Tap 2 Tap 3 Tap 4 Tap 5 Current Voltage Resistance

injected Drop
A- a-b
B
B- b-c
C
C- c-a
A
6.0 VECTOR GROUP SHORT A-a HV Terminals A B C

LV Terminals abc
Voltage group on HV side Voltage measured on LV side

VAB VBC VCA VBb VBC VCb VCc Remarks
Vector Group:
7.0 VOLTAGE RATIO
TAP : Voltage applied on H.V. Side Voltage on L.V. Side Av Ratio

A-B B-C C-A a-b b-c c-a
Tap1
Tab2
Tab3
Tab4
Tab5

N A F T E C .S P A
6648-00-19-43-5802 Rev. 0
Page 4 of 5
8.0 OPERATION OF BUCHHOLZ RELAY : Alarm at; Tripping at:
9.0 OPERATION OF COOLING PUMP & FAN
Control circuit
Overall relays
Direction of Rotation
Interlocks
Temperature at which fans start
10. CHECKING OF EXTERNAL CIRCUITS
Operation of protection relays
Signaling circuit
Alarm/blinkers
Breaker tripping through relays
Meters & metering ckt.
LV section isolation
11.0 OPERATION CHECKS
Vibrations : Any abnormal noise : Magnetization current :

N A F T E C .S P A
6648-00-19-43-5802 Rev. 0
Page 5 of 5
Temperature reading :
Load Current Load Current Load Current

Time 30’ 60’ 120’ 240’ 30’ 60’ 120’ 240’ 30’ 60’ 120’ 240’
Interval
Temp
12.0 REMARKS :
a)
b)
c)

N A F T E C .S P A
6648-00-19-43-5803 Rev. 0
Page 1 of 1
TEST PROFORMA
ON LOAD TAP CHANGER
Project : Job No. :

Name of Work :
EPCC CONTRACTOR :
Type : Name of manufacturer :
Sl.no. :
Voltage : Current :
No. of steps : Step voltage :
Motor rating :
2.0 GENERAL CHECKS : (Put tick (9) if satisfactory otherwise give details).
Installation of OLTC :
OLTC earthing :
Installation of associated :
(Remote control panel & earthing)
3.0 TEST
3.1 I.R. value of Motor :

I.R. value of cables :
3.2 Scheme checking of OLTC and :

remote control panel in manual,
auto mode for correct operation
3.3 Tap change time between successive :

steps
3.4 Master/follower operation :
4.0 REMARKS 3.5 AVR setting =

N A F T E C .S P A
6648-00-19-43-5804 Rev. 0
Page 1 of 1
TEST PROFORMA
NEUTRAL GROUNDING RESISTOR
Project : Job No. :

Name of Work :
EPCC CONTRACTOR :
Type : Name of manufacturer :

Rated resistance :
Voltage : Current and time :
Installation of NGR :
General cleanliness :
Condition of bushings :
NGR Cubicle earthing :
Incoming and outgoing cable/earth :
3.0 TEST
Insulation resistance with respect to earth :
Megger used :
Ambient temperature :
Resistance value measured :
4.0 REMARKS

N A F T E C .S P A
6648-00-19-43-5805 Rev. 0
Page 1 of 6
TEST PROFORMA
MV SWITCH BOARD
Project : Job No. :

Name of Work :
EPCC CONTRACTOR :
1.0 SWITCHBOARD DETAILS TAG No.
Manufacturer : Type :
Bus rating : Fault level :
2.1 Installation
Switchboard leveling and grounting Vermin proffing and - )

Assembly of panels & cleaning
Busbar alignment & connections Unused cable entries covering

)
Bus trunking and tightness of nut Glands termination and spacing

and bolt connections of cables
Floor level Taping of exposed portion of

cable
Tagging & ferruling cables Tightness of cable connections
Cleaning and inspection of Control switches, keys and

insulators, bushings indication lamps
Earthing of panel and cables Danger Board
Nomenclature of various feeders Alignment of power and auxiliary

contacts
Switchfuse units and door interlocks
Circuit breaker closing & tripping Bus trunking and tightness of nut
mechanism and bolt connections

N A F T E C .S P A
6648-00-19-43-5805 Rev. 0
Page 2 of 6
Glands termination and spacing of Cleaning and inspection of

cables insulators, bushings
Control switches, keys and Earthing of panel and cables

indication lamps
Switch fuse units and door

interlocks
Safety interlocks of breaker
Fuses, bimetal relays, ranges

matching with load
Inspection of arc chutes Circuit breaker release/relays –

ranges matching with load
2.2 Circuit Checking :
CT & current circuits PT circuits
Shorting link provided for unused

terminals
Control circuit Alarm & signaling circuit
Meters & metering circuit Interlocks
Control, protection & signaling circuit operation
Operation of manual/auto transfer circuit & interlocks
Insulation resistance of main bus and control circuit
Settings of relays & timers interlocks & inter tripping

N A F T E C .S P A
6648-00-19-43-5805 Rev. 0
Page 3 of 6
3.0 TEST RESULTS
3.1 Insulation, Resistance Measurement
Megger used: Amb. Temp:;
INSULATION RESISTANCE (I.R.) IN MEGA OHMS

RY YB BY RE YE BE RN YN BN
a. Busbars Section-1
Section-2
b. Busduct/ Section-1
Cables
(Incomer) Section-2
c. Outgoing feeders (Panel

no./Feeder Designation
3.2 Current Transformer
Panel No. :
Feeder Designation :
3.2.1
Manufacturer's Data Metering Protection
Ratio
VA rating
Accuracy Class
Serial nos.

N A F T E C .S P A
6648-00-19-43-5805 Rev. 0
Page 4 of 6
3.2.2 Tests & Checks: (Put tick (9) if satisfactory)
a. Polarity check (inconformity with the drawing)
b. Check CT earthing
c. Wiring correctness & continuity check

and tightness of connections
d. Test results:
Tests Metering Protection
i) Ratio measurement
ii) Insulation Resistance

(Measured)
Primary to Earth
Secondary to Earth
Primary to secondary
3.3 Potential Transformer Panel No.:
3.3.1 Manufacturer's Data
Ratio :
VA rating :
Class :
Type :
Serial Nos. :
3.3.2 Tests and Checks
a) Ratio Measurements
b) Polarity check :
c) Wiring correctness &

tightness of connections :
d) Check PT earthing :

N A F T E C .S P A
6648-00-19-43-5805 Rev. 0
Page 5 of 6
e) Insulation resistance
measured :
Py-G :
Sy-G :
Py-Sy :
f) Check fuses rating :
3.4 Relays/Releases
Component Test conducted and

S. Type and
NEMA Code code as per found satisfactory
No. Range
vendor drawing (Put '9' mark)
1.
2.
3.
3.4.2 Voltage, Auxiliary relays and timers
Test conducted and

S. Component code Type and
NEMA Code found satisfactory
No. as per vendor drg. Range
(Put '9' mark)
1.
2.
3.
Note : 1. Site precommissioning checks and tests shall be carried out in accordance with
manufacturer’s instructions manual and test readings are recorded.
4.0 COMMISSIONING
Clearance from all agencies Electrical Inspector’s clearance
Operation of breaker in test Tripping of breaker thro’

position protective relays
Meggar results of cable Meggar readings of equipment

being charged (busbar,
transformer or motor)
Test results of equipment to being Relays, Releases settings done

charged as required
(transformer/motor etc.

N A F T E C .S P A
6648-00-19-43-5805 Rev. 0
Page 6 of 6
:
Phasing of bus sections
Auto transfer circuit operation & time :
Manual transfer circuit operation for incomers :

and bus tie
6.0 REMARKS

N A F T E C .S P A
6648-00-19-43-5806 Rev. 0
Page 1 of 2
TEST PROFORMA
BATTERY SET AND CHARGER
Project : Job No. :

Name of Work :
EPCC CONTRACTOR :
Tag No.
1.0 Manufacture : Type of battery :
Equipment No. : No. of cells :
Name plate details :

(Charger)
CHARGER PANEL
BATTERY SET
Levelling and grouting Batteries and racks installation
Vermin proofing and blanking of Level of electrolyte in each cell

spare holes
Leakage of electrolyte in cell if

any
Earthing of panel Specific gravity
Control switches, meters, fuses, Number plates of cells and

indication lamps functioning O.K. connection links
All circuit cards are firmly seated in General cleaning & tightness of
their sockets all cables connection
Termination, glands & spacing of all Battery connection and Polarity

cables
Anticorrosive coating (Vaseline)

provided on terminals

N A F T E C .S P A
6648-00-19-43-5806 Rev. 0
Page 2 of 2
3.0 INSULATION RESISTANCE TEST (CABLES)
Megger used
Input Phase to phase : _________________

Power supply cable phase to earth : _________________
Battery cables Positive to negative : _________________
Positive to earth : _________________
Negative to earth : _________________
4.0 CIRCUIT CHECKING & WIRING VERIFICATION :
Float/boost chargers :
Rectifier and output circuit :
Alarm circuits, indication lights :
Interlocks
5.0 COMMISSIONING CHECKS
AC input voltage :
DC output voltage, variation :
Operating temperature in cabinet :
(No hot spot)
Battery voltage :
Battery trickle charge current :
Abnormal noise if any :
6.0 TEST READINGS OF CHARGE/DISCHARGE CYCLE OF BATTERY SET(TO BE

ATTACHED SEPARATELY)
7.0 REMARKS (if any)

N A F T E C .S P A
6648-00-19-43-5807 Rev. 0
Page 1 of 4
TEST PROFORMA
H.V. MOTOR
Project : Job No. :

Name of Work :
EPCC CONTRACTOR :
Tag No.
Motor Tag No. :

Make : S.No. : Enclosure : Ex(d)/Ex(e)/
Ex(n) Rotor/voltage :
RPM : Stator Current : Rotor current :
Power factor : Connections : Class of insulation :
Type of coupling : Type of mountg : Applicable code :
Duty : Method of starting :
2.1 Motor
Bushigs/insulators Lubrication & Greasing
Condition of bearings Ventilation/cooling system
Slip rings-brush gear and bedding External inspection
Polarity of windings External inspection

Provided/not provided
Bearing/windings temp. Indicator Bearing oil level indicator
Insulation resistance of windings

N A F T E C .S P A
6648-00-19-43-5807 Rev. 0
Page 2 of 4
2.2 Installation
Motor enclosure protection Levelling of motor

appropriate to area classification
of location
Alignment and coupling Earthing of motor and cable box
Tightness of foundation Bolts Pedestal insulation
Heaters and heater circuit
2.3 Supply Cables And Connections
Suitability of cables box for Cable laying, tagging

required size of cable
Bushings/insulators
Termination of armour Cable gland suitability and

tightness
Blanking of holes Condition of epoxy
Suitability of lugs Termination connection

tightness
Taping of exposed portion of Gaskets of terminal lease for

cable IP55 and for outdoor boxes
suitability
2.4 Push Button Station
FLP/industrial Meters & indication lamsp
Earthing Name plates
Cable laying, ferruling, Cleaning of contracts, switches,

termination push buttons
Operation of control ckt

N A F T E C .S P A
6648-00-19-43-5807 Rev. 0
Page 3 of 4
2.5 External Circuits/Equipments
Local Panel/control room

interface connections
Feeding Circuit breaker at Cooling fan/lubrication pump

sending end tested and found
ready for commissioning
Interlocks
3.0 INSULATION RESISTANCE : Temperature oC Megger range:
3.1 Power Cable & Motor :
Rotor
Stator Supply cable
Quantity Meggar Remarks
RE YE BE Wegs-E RE YE BE RY YB BR
R15
R60
3.2 Control Cable :
4.0 MEASUREMENT OF RESISTANCE :
Description Stator Rotor Remarks
Between Terminals U-V V-W W-U
Resistance

N A F T E C .S P A
6648-00-19-43-5807 Rev. 0
Page 4 of 4
5.0 COMMISSIONING
Clearance from other concerned agencies
Test results
Tripping of breaker on protections
Interlocks
Operation of control and signaling ckt.
5.1 operational checks (Repeated starts to be avoided)
Direction of Rotation Starting current kick
No load current of all phases
Full load current of all phases Bearing condition/ temperature after

4 hours run
Temperature of windings after 4 Vibrations

hrs. run
Any abnormal sound Cooling air flow direction
5.2 V-Characteristics of Motor (For Synchronous Motor)

N A F T E C .S P A
6648-00-19-43-5808 Rev. 0
Page 1 of 3
TEST PROFORMA
M.V. MOTOR
Project : Job No. :

Name of Work :
EPCC CONTRACTOR :
Make : S.No. : Type :

Voltage : Current : Speed :
Frame size : KW : Connections :
Sq.cage/slipring : Enclsoure : Mounting type :
2.0 GENERAL CHECKS : (Put tick (9) if satisfactory, give details)
2.1 Motor
Installation of motor Size of Power and Control

Cables same as given in
schedule
Free hand rotation Cable glanding and termination
Lubrication and greasing Weather proofing to terminal

box
Ventilation/cooling system Any visible external damage
Type of PB Station FLP/ Industrial Area classification of location

and Motor suitability
Ammeter range and CT ratio Motor suitability
Earthing of motor & PB station Tagging of cables
Connections Star/Delta Starting Star/Delta/Soft start

N A F T E C .S P A
6648-00-19-43-5808 Rev. 0
Page 2 of 3
B. STARTER MODULE
EPCC CONTRACTOR Feeder
Matching of fuse with motor rating
Matching of OLR with the motor rating
Matching of switch motor rating
Matching of EPCC CONTRACTOR with motor

rating
Cleanliness and tightness of all connections

(in the case of breaker feeder the thermal, magnetic release ranges (and/or other
protective devices), breaker rating etc. shall be checked with motor rating.
3.0 TESTING
3.1 Insulation Resistance Megger Range :
UE VE WE UV VW VW
Power cable :
Motor :
Control cable between line to
line:
3.2 Thermal Relay Checking
Relay range :
Tripping time at twice rated current of motor :
4.0 COMMISSIONING
Clearance from concerned agencies obtained :
Wiring schematic operation verified :

N A F T E C .S P A
6648-00-19-43-5808 Rev. 0
Page 3 of 3
4.1 Operational Checks : (Repeated start to be avoided)
‘At no load’
Starting current : Stating time :
Direction of rotation : Current of all phases :
Vibration : Voltage :
Any abnormal sound : Cooling fan operation :
Temperature rise after 4 hours run:
Load run R Phase Y Phase B Phase
Current of all phases :
Voltage :
Vibration : RY = YB = BR =
Bimetal relay set at : (after load run) No load run: Load run:
5.0 REMARKS

N A F T E C .S P A
6648-00-19-43-5809 Rev. 0
Page 1 of 4
TEST PROFORMA
D.G. SET
Project : Job No. :

Name of Work :
EPCC CONTRACTOR :
Engine Alternator
Rating :
Type Designation :
Fuel tank capacity :
Battery :
Charging system :
Excitation type :
Method of start : Air/battery
2.0 GENERAL
Installation, alignment & grouting :
General cleanliness :
Cable termination & tightness of all connection :
Earthng of DG set and control panels :

(Enclose Earthing Values taken)
(Enclose Relay Test Reports)
Generator neutral earthing grouting :
Fuelling connection & valves in correct position :
Fuel leaks, (if observed, shall set right) :
Lube oil circuit and oil level :
Radiator filled up with clean soft water :

N A F T E C .S P A
6648-00-19-43-5809 Rev. 0
Page 2 of 4
Instruments & control devices installation :
Battery sets, charger and control panel :
3.0 INSULATION RESISTANCE TEST
I. ALTERNATOR MEGGAR USED:

Winding to earth
R15
R60
K = R60
------
R15
II. FIELD WINDING
III. POWER CABLE RE RY RN

YE YB YN
BE BR BN
NE
4.0 WINDING RESISTANCE
Stator :
Rotor :
5.0 COMMISSIONING
Tripping of breaker on protections :
Operation of excitation, control & signaling ckt. :
Interlocks :

N A F T E C .S P A
6648-00-19-43-5809 Rev. 0
Page 3 of 4
Operation of all protective devices and setting :
Operation of AVR circuit :
Auto and manual transfer circuits :
Starting circuit functioning :
All instruments reading on engine operating panel :
Voltage frequency excitation current :
Bearing condition/temp. After 4 hrs. run :
Any abnormal sound :
Vibrations :
Fuel, lubrication and cooling circuits :
AMF Feature :
Paralleling of DG sets (if available) :
Radiator filled up with clean soft water :

N A F T E C .S P A
6648-00-19-43-5809 Rev. 0
Page 4 of 4
7.0 LOAD RUN
Voltage :
Current of all phases :
Excitation current :
Frequency :
Power factor :
Winding temperature rise :
Bearing condition :
8.0 REMARKS

N A F T E C .S P A
6648-00-19-43-5810 Rev. 0
Page 1 of 2
TEST PROFORMA
CABLE INSTALLATION
Project : Job No. :

Name of Work :
EPCC CONTRACTOR :
1.0 CABLE DETAILS
Make : Type : Cable tag :
From : To : Size :
Voltage : Length : No. of runs :
No. of straight through joints if any :
Laying :
Lugs (size, material and crimping) :
Earthing of armour/Screen :
Phasing/continuity
Cable support :
Cable gland (size & proper fixing) :
Cable entry cutout sealing :
Inspect cable protective measures :
Cable Gland plate Non magnetic/Aluminium : (Applicable for

Single core
cables)
Earthing of armour
(as per job spec) :

N A F T E C .S P A
6648-00-19-43-5810 Rev. 0
Page 2 of 2
3.0 HIGH POT TEST AND INSULATION RESULTS
3.1 Insulation, Resistance before the Hipot Test:
Megger used: Ambient Temp:
Description R to E Y to E B to E RY YB BR
R15
R60
K = R60
R15
3.2 High Pot Test ** :
Voltage applied value kV Leakage current in mA
30 sec. 1 minute 5 minutes
* Between Red and Earth
* Between Yellow and Earth
* Between Blue & Earth
** With other cores connected to earth
** Applicable for H.V. Cables and for those M.V. Cables where st-through
joints are made.
3.3 Insulation Resistance After The High Pot Test :
Megger used : Ambient temp. :
Description R to E Y to E B to E RY YB BR
R15
R60
K = R60
R15
4.0 REMARKS

N A F T E C .S P A
6648-00-19-43-5811 Rev. 0
Page 1 of 5
TEST PROFORMA
ELECTRICAL HEAT TRACING SYSTEM
Project : Job No. :

Name of Work :
EPCC CONTRACTOR :
PART-I : TRACER
1.0 TRACER DATA
Circuit no. :
LDP No./FDR No. :
Heater type :
Heater cable length :
Drawing no. :
Spiraling details, if any :
Area :
Line no. :
Maintenance temperature :
Heat loss/mt. :
2.0 GENERAL CHECKS
- Laying and covering of tracer complete length :
- Heater continuity :
- Power cable continuity :
- Tightness and cleanliness of connections at
a. FLP JB :
b. Thermostat :
- Number of splice connectors (if used) :
- Tag plates :
- Warning plates online :

N A F T E C .S P A
6648-00-19-43-5811 Rev. 0
Page 2 of 5
3.0 TEST RESULTS
Insulation in M Ω
Megger used :
Ambient temperature :
3.1 Ph. To Earth N1 to Earth Set Ph. No.1

(Load disconnected)
Circuit power cable
3.2 Line 1 to earth Line 2 to earth

Heater cable
4.0 COMMISSIONING CHECKS
- Heater cable input resistance value measured at pipe temp. :
- Control circuit functional checks and operation :
- Calibration check at the temperature controller set point :

o
- Thermostat set at : C
- Commissioning clearance obtained :
5.0 AFTER COMMISSIONING
5.1 Inrush current value : Duration :
5.2 At stready state conditions
Voltage V :
Load current I :
Pipe temperature :
Power output (V X I) : Watts
Calculated value from guaranteed curve (at the pipe temp.) : Watts

N A F T E C .S P A
6648-00-19-43-5811 Rev. 0
Page 3 of 5
Project : Job No. :

Name of Work :
EPCC CONTRACTOR :
PART-II : LOCAL DIST. PANEL
1.0 SWITCHBOARD DETAILS
Manufacturer :
Bus rating :
Section fed from :
Feeder rating (Amb.) :
No. of outgoing switchfuse :
feeders with contactor (used)
No. of outgoing spare feeders type : Indoor/outdoor
Fault level :
LDP no. :
Location :
2.0 GENERAL CHECKS : (Put tick if satisfactory, otherwise give details)
2.1
Assembly of panels and cleaning :
Vermin proof :
Bus bar arrangement and connection :
Unused cable holes covering :
Bus trunking and tightness of nuts and bolts connection :
Gland termination and spacing of cables floor level :
Tapping of exposed portion of cables :
Tagging and ferruling of cables :

N A F T E C .S P A
6648-00-19-43-5811 Rev. 0
Page 4 of 5
Tightness of cable connection :
Cleaning and inspection of insulators, bushings :
Control switches, keys and indication lamps :
Earthing of panel & cables :
Danger Board :
Nomenclature of various feeders :
Switchfuse units and door interlocks :
Alignment of power and auxiliary contacts :
Earth leakage circuit breaker :
Fuses :
Door covers all bolts are provided properly :
2.2 Circuit Checking
CT & current circuits :
Control circuits :
Alarm & signaling circuit :
Meters & metering circuit :
Interlocks :

N A F T E C .S P A
6648-00-19-43-5811 Rev. 0
Page 5 of 5
Control, protection and Signaling circuit operation :
Insulation resistance of main bus & control circuit :
ELCB operation :
3.0 TEST RESULTS
Megger used : Amb. Temp. :
I.R. in M Ω
RE YE BE NE RY YB BR RN YN BN
a. Bus bars:
b. Incoming :
Cables
4.0 COMMISSIONING
Clearance from all agencies
Checking all outgoing switch fuse feeders kept off)

before energization of panel
5.0 AFTER COMMISSIONING
5.1 Voltage V :
5.2 Load current IR = IY = IB = I Neutral =
6.0 REMARKS

N A F T E C .S P A
6648-00-19-43-5812 Rev. 0
Page 1 of 3
TEST PROFORMA
LIGHTING INSTALLATION
Project : Job No. :

Name of Work :
EPCC CONTRACTOR :
1.0 MANUFACTURER’S DATA : MLDB/LIGHTING PANEL/POWER PANEL
Rated voltage :
Rated current :
Incomer rating :
Rating of branch circuit feeders :

and connected load
Panel tag no. :
2.1
Check
Panel Installation Mark
Remarks
Check general cleaning of panels and assembly
Inspect earthing of panel
Inspect glands termination and spacing of cables
Check tightness of all connections including cable

connection
Check circuit numbering and
Check dust vermin proofing
Check explosion prot3ction of field equipment in

hazardous area
LPs, PPs : FLP
Jbs : FLP/Ex(e)
Sockets : FLP
Gas Group : IIA IIB or IIC

N A F T E C .S P A
6648-00-19-43-5812 Rev. 0
Page 2 of 3
2.2
Check
Lighting Installation Mark
Remarks
Check the operation and setting of time
switches, photo-electric cells, EPCC
CONTRACTORs (wherever provided)
Check lamp fittings for neatness of

connections, suspension, weatherproofness
Spot check wall sockets, test the voltage of

each socket test the earthing continuity
Insert all lamps and measure illumination level
3.0 INSULATION RESISTANCE TEST
3.1 Panel
R Phase to Earth : Between R Y :
Y Phase to Earth : Between YB :
B Phase to Earth : Between B R :
Neutral to earth : R, Y, B to N :
3.2 Incoming Cable
RE : RY :
YE : YB :
BE : BR :
NE : R, Y, B to N :
3.3 OUTGOING CIRCUITS
Phase to Neutral : Size :
Phase to Earth : (Without lamps being in place)

N A F T E C .S P A
6648-00-19-43-5812 Rev. 0
Page 3 of 3
4.0 MEASURE LOAD CURRENT IN EACH PHASE ARE RECORD:
IR :
IY :
IB :
IN :
(If required adjust circuit loads for load balancing in each phase)
5.0 REMARKS

N A F T E C .S P A
6648-00-19-43-5813 Rev. 0
Page 1 of 2
TEST PROFORMA
EARTHING INSTALLATION
Project : Job No. :

Name of Work :
EPCC CONTRACTOR :
1.0 EARTH SYSTEM DATA
Type of electrode :
Total number of electrodes :
Main grid size :
Material :
2.0 GENERAL CHECKS Put tick if satisfactory otherwise give details.
Construction of electrodes as per PMC/OWNER standard :
Size of earth conductor for various equipment satisfactory as per layout :

drawing
Cleanliness and tightness of connector :
Inspect bolted and clamped connectors, at all earth plates. :
3.0 TESTS
3.1 Measured earth resistance of each electrode in ohms
Electrode No. Measured Resistance in ohms
1. ---------------------
2. ---------------------
3. ---------------------
4. ---------------------
5. ---------------------

N A F T E C .S P A
6648-00-19-43-5813 Rev. 0
Page 2 of 2
3.2 Measurement of Earth Grid Resistance

(With all electrodes connected to grid)
a. At system neutral earth :

b. At one point on each earthing system used to
earth electrical equipment enclosure :
c. At one point on each earthing system usedto earth
wiring system such as metal conduits etc. :
d. At one point on each fence enclosing electrical
equipment :
4.0 REMARKS

N A F T E C .S P A
6648-00-19-43-9001 Rev 0
Page 1 of 9
REQUIREMENTS
FOR
POSITIVE MATERIAL IDENTIFICATION

(PMI)
AT
CONSTRUCTION SITES

N A F T E C .S P A
6648-00-19-43-9001 Rev 0
Page 2 of 9
TABLE OF CONTENTS
_________________________________________________________________________
CLAUSE NO. TITLE PAGE NO.
_________________________________________________________________________
1.0 SCOPE 3
2.0 DEFINITIONS 3
3.0 SPECIFIC APPLICABILITY 3
4.0 REFERENCES 4
5.0 GENERAL REQUIREMENTS 4
6.0 EXTENT OF PMI 5
7.0 PMI IN WAREHOUSE 5
8.0 PMI OF PIPING AND HEATER COIL COMPONENTS 5
9.0 TESTING METHODOLOGY 6
10.0 CHARACTERISTIC ELEMENTS 6
11.0 CALIBRATION 6
12.0 SITE VERIFICATION OF ANALYZER 7
13.0 PERSONNEL QUALIFICATION 7
14.0 ACCEPTANCE CRITERIA 7
15.0 REJECTION CRITERIA 7
16.0 DOCUMENTATION 8
ATTACHMENT (REPORTING FORMAT)
I. FORMAT FOR PMI TEST REPORT - 6-82-0002-F1 (1 SHEET)
_______________________________________________________________________

N A F T E C .S P A
6648-00-19-43-9001 Rev 0
Page 3 of 9
1.0 SCOPE
1.1 This specification applies to metallic alloy materials used in piping, heater coils, storage
tanks, vessels etc. at construction sites. Positive Material Identification (PMI) is to be
carried out on owner supplied material as well on materials purchased by the EPCC
contractor.
1.2 Any deviation from this specification must be approved by Owner/PMC in the prescribed
format.
1.3 Carbon steels are excluded from the scope of this specification.
2.0 DEFINITIONS
The term Positive Material Identification (PMI) refers to determination/verification of alloy

type or its composition using portable or mobile spectrometer/alloy analyzer.
Chemical spot checking, resistivity testing, eddy current testing, electromagnetic alloy
sorting, thermoelectric testing shall not be considered as PMI for the purpose of this
specification.
3.0 SPECIFIC APPLICABILITY
3.1 The following items require PMI unless specifically exempted through a Waiver/Deviation
permit by Owner/PMC.
3.1.1 All pressure containing piping components including, thermowells instrument manifolds,
RTJ gaskets, fasteners etc..
3.1.2 Tubular products used in the fabrication of heaters.
3.1.3 Pressure - containing instrument housings (e.g. gauge glass housings, orifice meter tubes).
3.1.4 Internal metallic linings/cladding, and weld overlay, done at site, used for protection against
corrosive environments.
3.1.5 Tubing
3.1.6 Stud, bolts and nuts
3.1.7 Plates
3.1.8 All pressure containing welds.
3.1.9 Any other components or materials specifically designated for PMI on the purchase
order/contract.

N A F T E C .S P A
6648-00-19-43-9001 Rev 0
Page 4 of 9
3.2 Exclusions
The following items are exempted unless specifically designated for PMI in the purchase
order/contract.
3.2.1 Gaskets (spiral wound or carbon steel only).
3.2.2 Internal instrument parts.
3.2.3 Internal machinery parts.
3.2.4 Internal non pressure - containing baffles, trays, tray clips, supports, pall-rings, support
rings, etc.
3.2.5 Electrical components.
3.2.6 Non pressure - containing welds, including seal welds, piping supports welds, structural
parts.
3.2.7 Internal valve components.
3.2.8 Compression-type ferrules and fittings for use with 3/4 inch (19mm) outside diameter and
smaller tubing.
4.0 REFERENCES
American Society of Mechanical Engineers (ASME) BPV Code Section-II Part A,B,C and D
ASME B 31.3
American Society for Testing and Materials (ASTM): As applicable
Material Verification Program for New and Existing Alloy Piping Systems : API RP 578
Any other material specification referenced by the Purchase Order/Contract.
5.0 GENERAL REQUIREMENTS
5.1 The test methods outlined in this specification are intended to identify the nominal
composition of alloy materials. These test methods are not intended to establish the
conformance of a material to a particular alloy specification.
5.2 PMI shall not be considered as a substitute for required mill test reports listing chemical
composition. In addition, mill test reports shall not be considered as confirming alloy
verification.
5.3 The PMI activity shall be included in the overall quality plan and Inspection & Test Plan for
warehouse and fabrication/erection. The EPCC contractor shall submit to PMC/Owner, a
procedure for PMI to comply with the requirements of this specification. Approval of PMI
procedure shall be obtained from Owner/PMC prior to commencement of
fabrication/erection as the case may be.

N A F T E C .S P A
6648-00-19-43-9001 Rev 0
Page 5 of 9
5.4 A copy of daily PMI records shall be submitted to owner/PMC .
5.5 After installation, but prior to hydrostatic testing/painting/insulation, the EPCC contractor
shall examine all components requiring PMI for proper compliance to this specification. A
record of this final check, as specified below, shall be submitted to PMC/Owner and made
part of the permanent inspection records.
5.5.1 Owner supplied material :
Records signed by EPCC contractor and duly certified by PMC/Owner.
5.5.2 EPCC contractor supplied material :
Records signed by EPCC contractor and certified by an approved third party inspection
agency.
5.6 After acceptance, all components shall be marked with a suitable paint mark. Markings
must be permanent and readily visible. These markings are in addition to markings
required by other codes/specifications/Technical Notes.
5.7 Controls shall be established to keep the non conforming items identified till proper
resolution of non conformity.
5.8 PMC/Owner shall have the right to witness the performance of any PMI test.
6.0 EXTENT OF PMI
PMI shall be done on each component (100 percent PMI inspection) including welds,
unless specifically exempted by Owner/PMC.
However, one stud & nut assembly for each flange joint shall require PMI. All studs & nuts
in a piping hydro test loop shall require PMI, if any non conformity is detected.
7.0 PMI IN WAREHOUSE
PMI testing to be performed as part of the receiving inspection at warehouse.
The extent of PMI shall be as specified in 6.0. However, if PMI testing has been carried out
at vendor/manufacturer’s shop and relevant certified records and correlation with incoming
material is available, PMI testing at warehouse need not be done.
PMI testing done as a part of receiving Inspection shall not be regarded as an alternative to
PMI testing of the installed system.
8.0 PMI OF PIPING AND HEATER COIL COMPONENTS
PMI testing (irrespective of PMI done at earlier stages) shall be carried out when piping
loops/heater coils have been cleared for hydrostatic testing by PMC/Owner. Hydrostatic
Testing shall be carried out only when non conforming components have been

N A F T E C .S P A
6648-00-19-43-9001 Rev 0
Page 6 of 9
replaced with conforming components and subsequent Non Destructive Testing, Post Weld
Heat-Treatment, Hardness checking etc., as required by specifications have been
completed. PMI records shall form a part of piping/heater inspection records. EPCC
contractor shall demonstrate to PMC that each & every component of the piping system
and heater coils has been subjected to PMI by providing line wise records of PMI.
9.0 TESTING METHODOLOGY
In general, portable X-Ray Fluorescence (XRF) type alloy analyzers such as Oxford
Instruments’ X-Met 3000 TX, X-Met 2000 Metal Master, NITON’s XLt or NITON II or
similar analyzer shall be used for carrying out PMI. Identification of characteristic alloying
elements (see 10.0 for examples), which distinguishes the material from other materials,
will be sufficient. However, in case of doubt, Owner/PMC may insist on complete analysis.
The surface of the component to be subjected to PMI shall be free from grease, oil, paint or
oxides. Testing shall be done after proper surface cleaning and other requirements outlined
by the manufacturer of the portable alloy analyzer. Modification, if any, of these procedures
must be approved by Owner/PMC.
10.0 CHARACTERISTIC ELEMENTS
Material Specification Characteristic Elements
ASTM A 335 Gr P11

Gr P5
Cr, Mo
Gr P22
Gr P9
ASTM A 312 Type 304 Cr, Ni

Type 316 Cr, Ni, Mo
Type 321 Cr, Ni, Ti
Type 347 Cr. Ni, Columbium, Tantalum
Characteristic elements for materials not listed above shall be proposed by the EPCC
contractor for approval of the owner/PMC
11.0 CALIBRATION
11.1 Instruments used for PMI shall have the sensitivity to detect the alloying elements in the
specified ranges. Instruments or methods used for examination shall be of the type that will
provide quantitative, recordable, elemental composition results for positive identification of
the alloy elements present.
11.2 Each alloy analyzer shall be calibrated using known alloy standards for intended materials
to be checked by PMI. A calibration certification from the Manufacturer or his authorized
agency shall be submitted to PMC/Owner for records. As such, calibration at site is not
envisaged.
11.3 PMC/Owner shall review the procedure and qualification and witness sample alloy
verification tests to confirm that the procedures, equipment and personnel are capable of
providing consistent and accurate results.

N A F T E C .S P A
6648-00-19-43-9001 Rev 0
Page 7 of 9
12.0 SITE VERIFICATION OF ANALYZER
Verification using Standard samples supplied by institutes such as ASM (American Society
of Metals) for the intended materials type and grade shall be performed each day before
using the analyzer. Such a verification shall be done again if PMI test is to be performed
on different grade or type of material.
13.0 PERSONNEL QUALIFICATION
The persons performing the PMI test should be knowledgeable about properties of
material, all aspects of operation of PMI equipment including the method of testing.
Qualification/experience documents of the person performing the PMI test including his
training and experience shall be submitted to PMC/owner for review and approval.
14.0 ACCEPTANCE CRITERIA
14.1 Base Metal
PMI test results showing presence of characteristic elements upto 10% less than the
minimum specified value in the material specification or upto 10% more than the maximum
specified value in the material specification shall be acceptable.
14.2 Deposited Weld Metal
For deposited weld metal between base metals of the same specification using matching
consumables, the recorded presence of characteristic elements upto 12.5% less than the
minimum specified value in the welding consumables specification and upto 12.5% more
than the maximum specified value in the welding consumable specification shall be
acceptable.
15.0 REJECTION CRITERIA
15.1 If the PMI test results fall outside the acceptable range as given in 14.0 above, the EPCC
contractor shall obtain a quantitative check analysis performed by a laboratory acceptable
to PMC/owner for a complete chemical analysis. Results of this analysis shall be submitted
to PMC/Owner, with EPCC contractor’s recommendation, for final decision.
Decision of PMC/Owner shall be final in this regard.
15.2 If any material component or weld is found unacceptable all other represented materials (
e.g. in case of fasteners, supports ) or weld shall be considered suspect. The EPCC
contractor has the following options.
15.2.1 Scrapping all those represented materials and components and replacing with new
components or welds.
15.2.2 Performing 100% examination of the remainder of the represented materials/ components
and replacing each item that fails the PMI check..
15.2.3 If the performance of any verification activity is unacceptable to PMC/Owner or if any

material has been incorrectly identified, all further tests shall be subject to PMC/Owner
approval until the problem is corrected.

N A F T E C .S P A
6648-00-19-43-9001 Rev 0
Page 8 of 9
16.0 DOCUMENTATION
16.1 Print out from alloy analyzer, in original, duly certified by the EPCC contractor.
16.2 PMI report as per format No. PMI-F1
16.3 Basis and action for resolving and documenting PMI non conformances .
16.4 EPCC contractor shall demonstrate to PMC/owner that all components requiring PMI have
been subjected to PMI testing and accepted.

N A F T E C .S P A
6648-00-19-43-9001 Rev 0
Page 9 of 9
(Format No. PMI-F1 Rev 0)
REPORT NO: ______
POSITIVE MATERIAL IDENTIFICATION TEST REPORT
EPCC contractor _____________________ Date of PMI_____________________
Project __________________________ Inspection Agency ________________
Location ________________________ PMI Equipment model ____________
Line No. /ISO Drg. No_____________ Make & Serial No. _______________
/Heater No./Drawing No
Result
Sr. Material Material
Part Identification (Accepted/Rejected
No. As per Drg./spec as per PMI
/Retest)
___________________ ________________ ______________

(EPCC CONTRACTOR) (PMI AGENCY) (PMC/OWNER )

EPCC05 - 6-3 - Constn - QA-QC Rev 0

Enviado por

Dados do documento

Título original

Direitos autorais

Formatos disponíveis

Compartilhar este documento

Compartilhar ou incorporar documento

Opções de compartilhamento

Você considera este documento útil?

Este conteúdo é inapropriado?

Direitos autorais:

Formatos disponíveis

EPCC05 - 6-3 - Constn - QA-QC Rev 0

Enviado por

Direitos autorais:

Formatos disponíveis

EPCC-05 : Rehabilitation and Adaptation

Process Plants, Utilities, Offsites and Pipelines

Project: REHABILITATION AND ADAPTATION PROJECT,

Owner: NAFTEC Spa

PMC: Engineers India Limited

Package No.: EPCC-05

Section: Requirements for quality assurance and

0 30.10.2007 ISSUED FOR FEED

EPCC05_VI.3_Constn._QA/QC_Rev.0 Copyrights EIL – All rights reserved

3.1 PROCUREMENT OF MATERIALS REQUIRED 4

3.2 EXECUTION OF WORKS 4

3.3 QA/ QC AUDITS 7

4.0 DOCUMENTATION AND RECORDS 7

INDICATIVE INSPECTION & TEST PLANS 6648-00-19-43-2000

INDICATIVE FORMATS FOR REPORTING 6648-00-19-43-5000

REQUIREMENTS FOR POSITIVE MATERIAL 6648-00-19-43-9001

EPCC05_VI.3_Constn._QA/QC_Rev.0 Copyrights EIL – All rights reserved

ITP : Inspection & Test Plan

PMC : Project Management Consultant

QA/QC : Quality Assurance/ Quality Control

EPCC05_VI.3_Constn._QA/QC_Rev.0 Copyrights EIL – All rights reserved

This document shall be applicable to all construction works to be executed by EPCC

It is EPCC CONTRACTOR's prime responsibility to arrange/produce the product

(1) Procurement of materials required for the construction work.

3.1 Procurement of Materials Required for the Construction Work

3.2 Execution of Work

EPCC05_VI.3_Constn._QA/QC_Rev.0 Copyrights EIL – All rights reserved

CONTRACTOR as per contract specifications for approval by OWNER/ PMC.

EPCC CONTRACTOR shall be completely responsible for management of

(ii) It is likely that the EPCC CONTRACTOR may engage sub-contractor(s)/vendors

The sub-contractor(s)/vendors selection shall be done after evaluation by the

The materials susceptible to fire shall be kept away in a separate protected

EPCC05_VI.3_Constn._QA/QC_Rev.0 Copyrights EIL – All rights reserved

(vii) In process and final Inspection

EPCC CONTRACTOR shall be responsible to arrange verification of products

The EPCC CONTRACTOR shall arrange verification of ingredients used and

EPCC CONTRACTOR shall mobilize Portable Alloy Analyser(s) with printout

The EPCC CONTRACTOR shall develop colour coding scheme of piping

EPCC05_VI.3_Constn._QA/QC_Rev.0 Copyrights EIL – All rights reserved

3.3 QA/QC Audits

4.0 DOCUMENTATION AND RECORDS

All the necessary documentation & records shall be maintained by EPCC

i) Approved Quality Assurance Plan

ii) Approved Inspection and Test Plans

iii) Inspection and test documents covering

a) Manufacturer Test Certificate

b) Material Receipt Report including Inspection Release Note, if applicable

EPCC05_VI.3_Constn._QA/QC_Rev.0 Copyrights EIL – All rights reserved

c) Site test/laboratory test Report reviewed by EPCC CONTRACTOR for

d) In process Verification reports of EPCC CONTRACTOR representative

f) As-built vis-à-vis to contract/drawings including tolerances

g) As-built for erection

h) Non conformance resolution raised by EPCC CONTRACTOR/OWNER/

i) Concession/Deviation approval by OWNER/ PMC

j) Change order approval by OWNER/ PMC incase there is variation from

k) QA/QC Audit Reports and compliance Reports thereof

l) Mechanical Completion formats

EPCC05_VI.3_Constn._QA/QC_Rev.0 Copyrights EIL – All rights reserved

INSPECTION & TEST PLAN (ITP)

EPCC05_VI.3_Constn._QA/QC_Rev.0 Copyrights EIL – All rights reserved

S.NO DESCRIPTION DOCUMENT NO. REV.

Indicative Inspection & Test Plans for

Indicative Inspection & Test Plans for