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Seminar
Morven McAlister & Vanessa
Merefield
Validation Laboratory
© Pall Corporation 2006
Validation Definition
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Bacterial Viability
Establishes bactericidal properties
Determines suitable flush protocols
Bacterial Retention
Confirms sterilizing capability of process
membrane under worst case conditions
Compatibility
Confirms maintenance of filter integrity after
exposure to worst case fluid and process
Extractables
Provides quantitative and qualitative analyses of
filter extractables in model solvent
Product-specific integrity test values (ITV)
Establishes filter integrity test values for process
filtration assembly wet with process fluid
Adsorption Testing
Determines extent of adsorption of product
components following filtration of product
-Signed/approved protocols
-Sample product / MSDS / PO
6-8 weeks
Pall project manager write reports
Product attributes
Process parameters
Scientific rationale
Worst-case conditions
Use of actual products wherever
possible
Concentrations of components
Highest concentration of components typically tested
Consider active and other constituents
5.0 mg/mL 500 L 420 mins 1.19 L/min 0.5 bar 20ºC
20 µm
Typical membrane
thickness ~160 µm
Tubing
Test filter
disc in
housing
Filtrate sample
Product collection vials
Reservoir
© Pall Corporation 2006
Selection of Worst Case Conditions
for Adsorption Testing
Maximum temperature
Maximum flow rate
Polymer
Polymer
Chain
Surface
SURFACE INTERFACE
Pre-weighed
© Pall Corporation 2006
Crucible
Extractables Assessment
Quantity Identity
Bubble Point
Forward Flow
Pressure Hold
© Pall Corporation 2006
Product-wet Integrity Test Values
Pressure KL
KL is the pressure at which the two dotted lines cross
© Pall Corporation 2006
Diffusive Flow Spectrum
1 KL(P) 2 KL(W) 3
© Pall Corporation 2006 Pressure
Product Wetted Integrity Pressure
Determination of test pressure
KL in product KL in water
Product KL Curve
Gas Flow
Pressure
x
(Q/P)
Calculated Water KL Curve
Test Pressure
x
FF test pressure in water
200
150
High area cartridge Low area disc
100
50
0
Pressure (psi) 40 “BP” 50 “BP” 60
Cartridge “bubble points” are typically lower than
disc
© Pall Corporation 2006 “bubble points” using the same membrane
Critical Testing Parameters
Composition
Sterilization
Throughput
Conditions
Osmolarity
Flow Rate
Viscosity
Strength
Tension
Surface
Temp
Filter
Ionic
Time
pH
∆P
Test Type
Viability
Bacterial
Challenge
Extractables
Compatibility
ITV
Adsorption
Extractables Testing
Model Solvent Approach
Compatibility
Tensile Strength