DAILY REPORT DATE:-24.01.

011
MEDIA DISTRIBUTION DETAILS MAJOR JOBS ATTENDED
PRODUCTION DETAILS 01) IN M/C SEG#6/7-2 REPLACED WITH SEGMENT#6/7-3 DUE TO T/F 7th ROLLER
DESCRIPTION PR.BF PR.AF FLOW ROLLER COOLING WATER LEAKAGE..
02)TCM CLAMPING DEVICE RAIL GRINDING DONE BECAUSE OF SOME VERTICAL
NO OF HEATS/SHIFTS MOULD COOLING 8.7 484
03) MARKING MACHINE RACK & PINION & SLIDING PATH CLEANED AND GREASN
CASTER C A B TOTAL CUML./MNTH CUMILT.HEATS INDIRECT COOLING-5 7.9 762
04) HYDRAULIC PM DONE.
CASTER#1 6 8 5 19 365 365 DIRECT COOLING # 1 12.5 11.2 469

06) GREASE BARREL CHANGED IN GREASE FILLING STATION.

MECANICAL DELAY 0 0 0 0 137 MIN DIRECT COOLING # 2 7.7 41

PRESENT STOCK OF OIL-GREASE BARRELS TCM-OXYGEN 20.8

DESCRIPTION REQUIRED STOCK TCM-LPG 1.9
HYDRAULIC OIL 12 1 ARGON-NITROGEN 10.6-15.5
GREASE BARREL 20 5 SPARES CONSUMED:

PROBLEMS FACED IN THE SHIFT:

GEARBOX OIL 220-2 320-2,460-6
NO OF SLAB MANUALLY MARKED NIL
NO OF SLAB MANUALLY DEBURRED NIL
HYDRAULIC SYSTEM OIL LEVEL
CASTER TARGET PRESENT

SPARES REQUIRED: EXISTING PROBLEMS:

CASTER # 1 8000L 5148 LTR
FILTER CONDITION OK RUNNING 01) FILTERV MESH REQUIRED (150 MICRO METER). ROT ROLLER NO. 38 NEEDS TO BE CHANGE DUE TO GEAR BOX DAMAGED.(HSM ROT SL
ELC- LVDH STATUS OK ELC- LVDH RUNNING 02) GREASE & HYDRAULIC OIL REQUIRED URGENTLY.
STEAM FAN- BEARING TEMP. DETAILS
CASTER DE NDE V-C VIBRATION
STEAM FAN- 1 47.2 45.4 OPEN Normal
STEAM FAN- 2 48.8 51.6 OPEN Normal
E:-24.01.011
MAJOR JOBS ATTENDED
6/7-2 REPLACED WITH SEGMENT#6/7-3 DUE TO T/F 7th ROLLER(NDS) GOT DAMAGE DUE TO
G WATER LEAKAGE..
NG DEVICE RAIL GRINDING DONE BECAUSE OF SOME VERTICAL MARKS COMING ON SLAB.

ACHINE RACK & PINION & SLIDING PATH CLEANED AND GREASNG DONE.

PM DONE.

REL CHANGED IN GREASE FILLING STATION.

CED IN THE SHIFT:

BLEMS:

38 NEEDS TO BE CHANGE DUE TO GEAR BOX DAMAGED.(HSM ROT SLAB IT OUR ROLLER NO.# 38 & 39.)
Mould & Segments life in Machine as on .24/1/2011
Sr.No M/c Position Position in M/c M/c placed Present Life Total Life 50
1 Mould M#4 15.1.11 130 1171
2 Seg-1 Seg#1-2 15.1.11 130 1394
3 Seg-2 Seg#2-2 18.1.11 99 1203
4 Seg-3 Seg 3-5/4 20.1.11 64 2370
5 Seg-4 Seg 3-5/1 4.1.11 641 2607
6 Seg-5 Seg 3-5/3 7.1.11 291 3058
7 Seg-6 Seg 6-7/3 24.1.11 5 2438
8 Seg-7 Seg 6-7/1 3.12.10 813 2775
9 Seg-8 Seg 8/2 22.1.11 44 2372
10 Seg-9 Seg 9-19/8 7.1.11 291 2797
11 Seg-10 Seg 9-19/7 22.11.10 1023 3062
12 Seg-11 Seg 9-19/9 19.1.11 87 2389
13 Seg-12 Seg 9-19/11 18.10.10 1510 2150
14 Seg-13 Seg 9-19/2 5.11.09 3547 3547
15 Seg-14 Seg 9-19/4 25.12.10 493 2178
16 Seg-15 Seg 9-19/6 29.5.10 3000 3000
17 Seg-16 Seg 9-19/3 31.8.10 2112 2112
18 Seg-17 Seg 9-19/10 24.10.09 3547 3547
0 0
 SPARE MOULD & SEGMENTS STATUS REPORT
Work
Equipments Date of
Sr.No Status Work Started Date Completed
ID Removal
Date
1 Mould-2 10/11/10 U/P 29.12.10

2 Mould-1 28.12.10 READY 12.1.11 15.1.11

3 Mould-3 15.1.11 READY 28.12.10 1.1.11
4 Seg 1/1 15.1.11 READY 15.1.11 16.1.11
5 Seg 1/3 10.12.10 READY 5.1.11 7.1.11
6 Seg 2/3 24.12.10 U/P 5.1.11
7 Seg 2/1 15.1.11 READY 18.1.11 19.1.11
8 Seg 3-5/2 20.1.11 U/P 23.12.10

9 Seg 6-7/2 24.1.11 U/P 25.1.11

10 Seg 8/1 22.1.11 Down

11 Seg 9-19/1 25/12/10 Down

12 Seg 9-19/5 19.1.11 READY 19.1.11 22.1.11