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AE-9000
DIGITAL MULTIFUNCTION METER
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AE-9000 User Manual
This document contains information that is the property of Automatic Electric Ltd.
This document may not be copied, reproduced, reduced to any electronic medium or
machine-readable form, or otherwise duplicated, and the information herein may not be
used, disseminated or otherwise disclosed, except with the prior written permission of
Automatic Electric Ltd.
Automatic Electric Ltd reserves the right to revise the documentation and to make changes
in content from time to time without obligation on the part of Automatic Electric Ltd to
provide notification of such revision or change.
Office: - Work:-
Automatic Electric Ltd. Automatic Electric Ltd.
Rectifier house,570, Naigum Cross road, 96,Lonavala Industrial Estate,
Wadala, Mumbai – 400031, Maharashtra, India. Nangargaon,
Tel: 091-22 -24131849 / 24151794 / 24162261. Lonavala-410401, Maharashtra, India.
Fax: 091 – 22-24112582 Tel: +91-2114-311331.
Mail: sales@aelindia.com Fax: +91-2114-311331.
Web: www.aelindia.com Mail: sales@aelindia.com
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AE-9000 User Manual
Table of Contents
1. Introduction............................................................................................................... 4
2. Keypad Operation..................................................................................................... 4
2.1. Mode Key............................................................................................................ 4
2.2. Navigation Keys.................................................................................................. 4
2.3. Enter key ............................................................................................................. 5
3. Display........................................................................................................................ 5
3.1. Run Mode........................................................................................................... 5
3.2. Configure Mode ................................................................................................ 9
3.3. Select Pages for Auto Scroll Display. ............................................................... 11
3.4. Display Previous Energies ................................................................................ 12
3.5. Testing Mode .................................................................................................... 14
4. Reference Standards……………………………………………………………….. 14
5 . Assembly, Service and maintenance …………………………………………….. 14
5.1 Assembly………………………………………………………………………… 14
5.2 Service…………………………………………………………………………. 15
5.3 Maintenance…………………………………………………………………… 16
6. Packing, Transport and Storage………………………………………………….. 16
6.1 Packing………………………………………………………………………… 16
6.2 Transport……………………………………………………………………… 16
6.3 Storage……………………………………………………………………….. 16
7. Service and Warranty……………………………………………………………... 16
7.1 Service………………………………………………………………………… 16
7.2 Warranty……………………………………………………………………….. 17
8. Specifications ………………………………………………………………………. 18
9. MODBUS Communications: ................................................................................... 19
9.1. Writing Configuration Parameters (except CTR/PTR ratio): ........................... 19
9.2. Reading Configuration Parameters: .................................................................. 19
9.3. Writing configuration parameter for CTR/PTR ratio: ...................................... 20
9.4. Reading Parameters Online: ............................................................................. 23
9.5. Reading Logged Data: ...................................................................................... 25
9.6. Reading Interruption Data: ............................................................................... 26
9.7. Power on interruption ....................................................................................... 26
10. Installation Instruction…………………………………………………………… 27
10.1 Mechanical Installation ……………………………………………………... 27
10.2 Electrical Installation………………………………………………………... 28
10.3 Wiring Diagram …………………………………………………………….. 29
11. Ordering Information ……………………………………………………………. 29
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AE-9000 User Manual
1. Introduction
The AE-9000 (multifunction meter-MFM ) will compute, store and display
various parameters, in single phase or three phase 3-wire/4 wire systems. Stored
parameters/ data can be accessible to user through RS485 interface.
This document provides detailed steps for the user in order to set-up and operates
the system. The user can also edit the configuration during run time and view the
current configuration details on 7 segment LED display panel using a 5 key
keypad, which are described in this document. The user may also configure and
view parameters remotely via MODBUS communication.
2. Keypad Operation
The keypad for Power Line Monitor consists of total 5 keys.
1. Mode Key (M)
2. Up Navigation Key (▲)
3. Down Navigation Key (▼)
4. Right Navigation Key (►)
5. Enter Key (E)
2.1.Mode Key
Pressing the Mode Key, enables menu for selecting mode of operation from the
following
1. Run Mode
2. Configure Mode
3. Display Previous Energies
4. Select Auto Scroll Pages
5. Testing Mode
Note: Pressing the Mode Key in any of the above mentioned modes display the
mode selection menu again.
2.2.Navigation Keys
The Up Navigation and Down Navigation keys are used to scroll through display
pages in the Run Mode, and increment and decrement the value at current cursor
position in Configuration Mode respectively.
The Right Navigation key is used for scrolling to the immediate right cursor
position from the current cursor position in Configuration Mode and to start auto
scrolling in run mode.
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AE-9000 User Manual
3. Display
The AE-9000 display has different behavior in all the operating modes
described as
follows:
LED’s: V, I, Pf.
LED’s: V, R, Y, B
LED’s: I, R, Y, B
LED’s: Pf., R, Y, B
LED’s: TOT
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AE-9000 User Manual
LED’s: φ, R, Y, B
LED’s: W, R, Y, B
LED’s: VAR, R, Y, B
LED’s: VA, R, Y, B
LED’s: Imp
LED’s: Exp
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AE-9000 User Manual
LED’s: W, VA
3.2.Configure Mode
i. P h a s e , Single phase.
LED Row 1 : PhAS
LED Row 2 : 1 Ph.
LED Row 3 :
iii. C T ratio 1.
LED Row 1 : CtPr
LED Row 2 : 8.8.8.8.
LED Row 3 : 8.8.8.8
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AE-9000 User Manual
iv. C T ratio 2.
LED Row 1 : CtSE
LED Row 2 : 8.8.8.8.
LED Row 3 : 8.8.8.8
v. P T ratio 1.
LED Row 1 : PtPr
LED Row 2 : 8.8.8.8.
LED Row 3 : 8.8.8.8
vi. P T ratio 2.
LED Row 1 : PtSE
LED Row 2 : 8.8.8.8.
LED Row 3 : 8.8.8.8
x. R S 4 8 5 network ID
LED Row 1 : n.I.d.
LED Row 2 : 8.8 (Hex Value)
LED Row 3 :
xi. R e s e t Energies
LED Row 1 : rES.E.
LED Row 2 : y
LED Row 3 : n
xiii. S e t Date.
LED Row 1 : dAtE.
LED Row 2 : 8 8.8 8.
LED Row 3 : 8 8 8 8.
xiv. S e t Time.
LED Row 1 : tIM.
LED Row 2 : 8 8.8 8.
LED Row 3 :
In this option, all parameter pages available for display will be shown. The
page number will be shown on LED row1, y/n option on LED row2 and LED
row 3 respectively.
In this mode, user can view the Active/Reactive/Apparent Energies, before the
energies w e r e reset. User c a n s c r o l l t h r o u g h the pages using the Up
Navigation and Down Navigation keys.
The pages displayed in this mode are as follows:
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AE-9000 User Manual
LED’s: Imp
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AE-9000 User Manual
LED’s: Exp
LED’s: TOT
i. L E D Test
In LED Test, all the display LEDs will light up for 2 seconds, and then will go
off for 1 second. After this the system will get back to Testing Mode menu
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AE-9000 User Manual
page.
ii. M e m o r y Test
In memory testing, the data logging memory will be tested, and depending on
the result, “Pass” or “Fail” will be displayed on the LEDs for 2 seconds, and
the system will go back to Testing Mode menu.
OR
LED Row 1 : Mry
LED Row 2 : FAIL
LED Row 3 :1/2/3
4. Reference standards
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AE-9000 User Manual
5.1 Assembly
The device is intended for mounting on the Panel and is of the protection class IP 54
for it front display.
It is necessary to care about correct connection of the circuits for RS 485 Bus,
especially to maintain the polarity (marked with A & B on backside terminals of
meter). Also the connection to Auxiliary circuit of meter.
To locate device into appropriate height suitable for register ( display) reading;
Fixing points and a space for connection wires must be in accordance with
a dimension drawing of the device. For mounting to use Standard accessories for
fixing/ openings of the meter;
To connect meters in accordance with the connection diagram located on back
side of the terminal cover;
Use minimum 1.5 sq.mm Copper wires for connection of Voltage, Current &
Auxiliary circuit & use two core separate wire for RS 485 Bus connection.
It is recommended to provide series fuse (with proper insulated fuse base) of
1Amp. Rating for Auxiliary circuit connection.
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AE-9000 User Manual
To care about correct connection of Current polarity, voltage line & neutral
circuits, Auxiliary circuit & RS 485 Bus connection wires;
After mounting there is necessary to perform adjustments of meter, the following
parameters need to set before checking of meter functions.
Set CT & PT Ratio as per requirement.
Set Star or Delta connection.
Selection of Electric circuit i.e. Single / Three phase.
5.2 Service
Digital Multi function meters of the type series AE 9000 do not require any service,
except the processes of data reading and occasional parameterization (recalibration)
within the range of description given in this manual and regular verification in
periods, determined for a given meter type in a corresponding country of utilization.
5.3 Maintenance
Digital Multi function meters of the type series AE 9000 do not require any proper
regular maintenance. It is sufficient to remove from the meters dust and to maintain
cleanness of interfaces and accessibility to the display. After elapsing of period of
verification it is supposed their detailed cleaning and checking verification of the
measurement precision.
Delivered meters are tested within the range of the routine tests and their parameters
correspond to declared technical parameters in the catalogue sheet and in this
manual for assembly, service and maintenance. The delivered meters have had
a type approval.
6.2 Transport
Digital Multi function meters are very precise measuring devices and in accordance
with this they must be carefully handled during manipulation and transport.
Excessive shocks may influence their functionality and precision in unfavorable
way. When sending the meters by transport it must be marked by the symbol “glass”
handles with care.
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AE-9000 User Manual
6.3 Storage
Digital Multi function meters to store at the temperature with ambient temperature
from -25 °C to +70 °C in a dry and dust free ambient without aggressive gases and
vapors. Average relative humidity value should not to overpass RH 75 %.
7.2 Warranty
By this warranty Automatic Electric Ltd. (Hence forth make ‘AEL’) assures the
product is free from defects in material and workmanship, for a period of 12 months
from date of delivery. AEL is responsible for the design and assures that the product
has and will maintain the performance determined by technical standards for the
above mentioned period. The features of the product are described in manual along
with detail mounting instructions.
AEL’s only obligation under this warranty is to repair or replace product subject to
these warranty terms conditions. AEL is not liable for any loss or damage relating to
products this warranty or otherwise, including economic or intangible loss of
profit/revenue. The liability under this warranty will in no case exceed the price paid
for product.
3. Repair or attempted repair by persons other than the one nominated by AEL.
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AE-9000 User Manual
8. Specifications
Type 1 / 3-Phase-3-wire/ 4wire (Programmable through front panel).
Input voltage 110V or 415 V ( L-L )
V AC
Voltage Overload 1.5 time for 10 sec
Input Current 1A or 5A
A AC
Current Overload 50A max for 3 sec
Frequency 45 Hz - 55Hz
Isolation 2k VAC isolation for 1min. Between communication and other circuit.
Environmental Operating Temp. -10 to +70 °C. storage temp.-25 to +70°C, Humidity
0%-95% non condensing.
9. MODBUS Communications:
Parameter display and Configuration of MFM can also be done from a
remote location via MODBUS communication. Following sub-sections
describe the MODBUS function codes used and, addresses for each
parameter for display and configuration.
The display parameters can only be read from the unit using function code
0x03, while the configuration can be read using function code 0x03 and
modified using function code 0x06.
Request
Function code 1 Byte 0x06
Register Address 2 Bytes 0x0000 to 0xFFFF
Register Value 2 Bytes 0x0000 to 0xFFFF
Response
Function code 1 Byte 0x06
Register Address 2 Bytes 0x0000 to 0xFFFF
Register Value 2 Bytes 0x0000 to 0xFFFF
Error
Error code 1 Byte 0x86
Exception code 1 Byte 01 or 02 or 03 or 04
For configuration parameters exception code 03 indicate that the data send is
out of the boundary limit.
Request
Function code 1 Byte 0x03
Starting Address 2 Bytes 0x0000 to 0xFFFF
Quantity of Registers 2 Bytes 1 to 32
Response
Function code 1 Byte 0x03
Byte count 1 Byte 2 x N*
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AE-9000 User Manual
*N = Quantity of Registers
Error
Error code 1 Byte 0x83
Exception code 1 Byte 01 or 02 or 03 or 04
Request format
Function code 1 Byte 0x10
Starting Address 2 Bytes 0x00F4 & 0x00FC
Quantity of Register 2 Bytes 0x0004
Number of Byte 1 Bytes 0x08
Data Byte
Response
Function code 1 Byte 0x10
Starting Address 2 Bytes 0x00F4 & 0x00FC
Quantity of Register 2 Bytes 0x0004
Error
Error code 1 Byte 0x90
Exception code 1 Byte 02 or 03
For CTR/PTR ratio “write multiple registers’ code is used. Since PTR/CTR
primary & secondary value are of 2 word long , while write holding register
can send only one byte of data at a time so because of this write multiple
register code is used to send both 2 word together. Here in code we have sent
both primary & secondary value of CTR/PTR together. This is done so that
the ratio can be computed immediately and error can be flagged if ratio is
invalid. If primary and secondary are sent independently, ratio computation
may not be correct with new value of one parameter and old value of another.
The ratio of CTR/PTR is calculated from the primary & secondary value, &
depending upon that if the ratio is within the maximum limit than the primary
& secondary values are stored in memory otherwise no change in the output
takes place.
Example:
Consider that if we want to set PTR ratio as 1000 for that we have
consider PTR primary value as 1000 & PTR secondary value as 1. So the data
that will be sent through modbus is given below
01 10 00 FC 00 04 08 03 E8 00 00 00 01 00 00:
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AE-9000 User Manual
Table below will give values that can be sending from application software for
system configuration:
In the table given below the parameter value starting with 0x is the hex e.g.
0x3 is the hex value of 3 & all other value is in decimal format. In modbus
all the decimal value has to be converted into hex before sending in into the
system.
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AE-9000 User Manual
The limits checks are provided by first comparing the address of the
incoming message with the assigned address for the various parameters
in order to know that message belongs to particular parameter. Now the
value in the message is compared with the boundary limits of that
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AE-9000 User Manual
particular parameter & if the value is out of the boundary range then
exception value [03 = illegal data value] is returned otherwise that
value is updated Before Reading Configuration Parameters, Master has
to write the value 0x04 to the Page register.
Request
Function code 1 Byte 0x03
Starting Address 2 Bytes 0x0000 to 0xFFFF
Quantity of Registers 2 Bytes 1 to 32
Response
Function code 1 Byte 0x03
Byte count 1 Byte 2 x N*
Register value N* x 2 Bytes
*N = Quantity of Registers
Error
Error code 1 Byte 0x83
Exception code 1 Byte 01 or 02 or 03 or 04
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AE-9000 User Manual
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AE-9000 User Manual
Request
Function code 1 Byte 0x03
Starting Address 2 Bytes 0x0000 to 0xFFFF
Quantity of Registers 2 Bytes 1 to 32
Response
Function code 1 Byte 0x03
Byte count 1 Byte 2 x N*
Register value N* x 2 Bytes
*N = Quantity of Registers
Error
Error code 1 Byte 0x83
Exception code 1 Byte 01 or 02 or 03 or 04
Since Logged data will be larger than 125 bytes, master would send
multiple read requests, in order to read complete logging data.
It is unknown to the master before hand as to how many data bytes are
logged in memory; hence the master would be required to send the read
requests until it receives an exception saying invalid address, which
would indicate that all logged data has been read.
It is not possible to read from addresses 0x00 to 0x399 when page register 0 is
selected (Reserved for configuration data can be read by selecting Page
number 4 as mentioned above). Master will get an exception Invalid Address
in case an attempt to read this space is made for page register 0.
Only 64 bytes of data can be read per message as opposed to 125 defined by
the protocol, in order to maintain proper page boundaries. Once data from one
page is read, Master must ensure incrementing the value of page register in
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AE-9000 User Manual
order to read further data. Table below give information about page number
and valid address range.
<0xABAB (16 bit)> <Number of data byte (16 bit)><Actual Data byte (number
of data byte)><CRC (16 bit)>
In this 0xABAB is header which indicate start of data log frame, next two
bytes are give number of data bytes log in log period. After that actual
parameter are log. At end of each frame of data logging 16 bit CRC for error
check.
Request
Function code 1 Byte 0x03
Starting Address 2 Bytes 0x0000 to 0xFFFF
Quantity of Registers 2 Bytes 1 to 32
Response
Function code 1 Byte 0x03
Byte count 1 Byte 2 x N*
Register value N* x 2 Bytes
*N = Quantity of Registers
Error
Error code 1 Byte 0x83
Exception code 1 Byte 01 or 02 or 03 or 04
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AE-9000 User Manual
(16 bit)> <Number of data byte (16 bit)>< Power On Interruption Hr Min Date
Month Year (12bytes)><CRC (16 bit)>
In this 0xABAB is header which indicate start of data log frame, next two
bytes are give number of data bytes log in log period. After that actual
parameter are log. At end of each frame of data logging 16 bit CRC for error
check. To indicate a power on interruption 0x00D2 is send.
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AE-9000 User Manual
RS-485 Yes / No
communication
Auxiliary supply AC / DC: 85V -300V
:
Accuracy Class 1 / 0.5.
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