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CP250V
LIT-11626-19-48 1B7-28199-10
EAU10041
INTRODUCTION
EAU10090
Congratulations on your purchase of the Yamaha CP250V. This model is the result of Yamaha’s vast experience in the pro-
duction of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and reli-
ability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this scooter. If you have
any questions concerning the operation or maintenance of your scooter, please consult a Yamaha dealer.
The design and manufacture of this Yamaha scooter fully comply with the emissions standards for clean air applicable at the
date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation of the
scooter. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention to the rec-
ommended maintenance schedules and operating instructions contained within this manual.
IMPORTANT MANUAL INFORMATION
EAU35821
WARNING
PLEASE READ THIS MANUAL AND THE “YOU AND YOUR MOTORCYCLE: RIDING TIPS” BOOKLET CAREFULLY
AND COMPLETELY BEFORE OPERATING THIS SCOOTER. DO NOT ATTEMPT TO OPERATE THIS SCOOTER UN-
TIL YOU HAVE ATTAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL
YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES. REGULAR INSPECTIONS AND CARE-
FUL MAINTENANCE, ALONG WITH GOOD RIDING SKILLS, WILL ENSURE THAT YOU SAFELY ENJOY THE CAPA-
BILITIES AND THE RELIABILITY OF THIS SCOOTER.
*Product and specifications are subject to change without notice.
IMPORTANT MANUAL INFORMATION
EAU10192
AFFIX DEALER
LABEL HERE
CP250V
OWNER’S MANUAL
©2005 by Yamaha Motor Corporation, U.S.A.
1st edition, June 2005
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Corporation, U.S.A.
is expressly prohibited.
Printed in Japan.
P/N LIT-11626-19-48
TABLE OF CONTENTS
SAFETY INFORMATION ...................1-1 OPERATION AND IMPORTANT Accessories and replacement
Further safe-riding points .................1-4 RIDING POINTS .................................. 5-1 parts ........................................... 6-27
Location of important labels .............1-6 Starting the engine .......................... 5-1 Front and rear brake lever free
Starting off ....................................... 5-2 play ............................................ 6-27
DESCRIPTION ...................................2-1 Acceleration and deceleration ......... 5-2 Adjusting the rear brake lock lever
Left view ...........................................2-1 Braking ............................................ 5-2 cable .......................................... 6-28
Right view .........................................2-2 Engine break-in ............................... 5-3 Checking the front and rear brake
Controls and instruments..................2-3 Parking ............................................ 5-4 pads ........................................... 6-29
Checking the brake fluid level ....... 6-29
INSTRUMENT AND CONTROL PERIODIC MAINTENANCE AND Changing the brake fluid ............... 6-30
FUNCTIONS ........................................3-1 MINOR REPAIR .................................. 6-1 Checking and lubricating the
Main switch/steering lock .................3-1 PERIODIC MAINTENANCE ............ 6-1 cables ........................................ 6-31
Indicator and warning lights .............3-2 Owner’s tool kit ................................ 6-2 Checking and lubricating the throttle
Multi-function display .......................3-3 Periodic maintenance chart for the grip and cable ............................ 6-31
Handlebar switches .........................3-6 emission control system .............. 6-3 Lubricating the front and rear brake
Front brake lever .............................3-7 General maintenance and lubrication levers ......................................... 6-31
Rear brake lever ..............................3-7 chart ............................................. 6-4 Checking and lubricating the
Rear brake lock lever .......................3-7 Removing and installing cowlings and centerstand and sidestand ........ 6-32
Fuel tank cap ...................................3-8 panels .......................................... 6-8 Checking the front fork .................. 6-32
Fuel ..................................................3-9 Checking the spark plug ................ 6-13 Checking the steering ................... 6-33
Catalytic converter .........................3-10 Canister ......................................... 6-15 Checking the wheel bearings ........ 6-34
Seat ...............................................3-10 Engine oil and oil filter element ..... 6-15 Battery ........................................... 6-34
Adjusting the rider backrest ...........3-11 Final transmission oil ..................... 6-19 Replacing the fuses ...................... 6-35
Helmet holder ................................3-12 Coolant .......................................... 6-20 Replacing a headlight bulb ........... 6-37
Storage compartments ..................3-12 Air filter element and check hoses and Tail/brake light ............................... 6-38
Trunk .............................................3-14 V-belt case air filter element ...... 6-21 Replacing a front turn signal light
Sidestand .......................................3-15 Checking the throttle cable free bulb ............................................ 6-39
Ignition circuit cut-off system .........3-16 play ............................................ 6-24 Replacing a rear turn signal light
Valve clearance ............................. 6-24 bulb ............................................ 6-40
PRE-OPERATION CHECKS ...............4-1 Tires .............................................. 6-24 License plate light ......................... 6-41
Pre-operation check list ...................4-2 Cast wheels ................................... 6-26 Troubleshooting ............................ 6-41
TABLE OF CONTENTS
Troubleshooting charts ..................6-42
SPECIFICATIONS ..............................8-1
CONSUMER INFORMATION..............9-1
Identification numbers .....................9-1
Reporting safety defects ..................9-3
Scooter noise regulation ..................9-4
Maintenance record .........................9-5
YAMAHA MOTOR CORPORATION,
U.S.A. STREET AND ENDURO
MOTORCYCLE LIMITED
WARRANTY .................................9-7
YAMAHA EXTENDED SERVICE
(Y.E.S.) ........................................9-9
SAFETY INFORMATION
EAU10261
TIONS. ● Many accidents involve inexperi-
enced operators. In fact, many op-
SCOOTERS ARE SINGLE TRACK Safe riding erators who have been involved in
VEHICLES. THEIR SAFE USE AND ● Always make pre-operation accidents do not even have a cur-
1 OPERATION ARE DEPENDENT checks. Careful checks may help rent driver’s license.
UPON THE USE OF PROPER prevent an accident. ● Make sure that you are qualified
RIDING TECHNIQUES AS WELL AS ● This scooter is designed to carry and that you only lend your
THE EXPERTISE OF THE OPERA- the operator and passenger. scooter to other qualified opera-
TOR. EVERY OPERATOR SHOULD ● The failure of motorists to detect tors.
KNOW THE FOLLOWING REQUIRE- and recognize scooters in traffic is ● Know your skills and limits.
MENTS BEFORE RIDING THIS the predominating cause of auto- Staying within your limits may
SCOOTER. mobile/scooter accidents. Many help you to avoid an accident.
HE OR SHE SHOULD: accidents have been caused by an ● We recommend that you prac-
● OBTAIN THOROUGH INSTRUC- automobile driver who did not see tice riding your scooter where
TIONS FROM A COMPETENT the scooter. Making yourself con- there is no traffic until you have
SOURCE ON ALL ASPECTS OF spicuous appears to be very effec- become thoroughly familiar with
SCOOTER OPERATION. tive in reducing the chance of this the scooter and all of its con-
● OBSERVE THE WARNINGS type of accident. trols.
AND MAINTENANCE REQUIRE- ● Therefore: ● Many accidents have been caused
MENTS IN THE OWNER’S MAN- ● Wear a brightly colored jacket. by error of the scooter operator. A
UAL. ● Use extra caution when ap- typical error made by the operator
● OBTAIN QUALIFIED TRAINING proaching and passing through is veering wide on a turn due to
IN SAFE AND PROPER RIDING intersections, since intersec- EXCESSIVE SPEED or undercor-
TECHNIQUES. tions are the most likely places nering (insufficient lean angle for
● OBTAIN PROFESSIONAL TECH- for scooter accidents to occur. the speed).
NICAL SERVICE AS INDICATED ● Ride where other motorists can ● Always obey the speed limit and
BY THE OWNER’S MANUAL see you. Avoid riding in another never travel faster than warrant-
AND/OR WHEN MADE NECES- motorist’s blind spot. ed by road and traffic conditions.
SARY BY MECHANICAL CONDI-
1-1
SAFETY INFORMATION
● Always signal before turning or ries. The use of a safety helmet is the approved by Yamaha, or the removal of
changing lanes. Make sure that single most critical factor in the preven- original equipment, may render the
other motorists can see you. tion or reduction of head injuries. scooter unsafe for use and may cause
● The posture of the operator and ● Always wear an approved helmet. severe personal injury. Modifications
passenger is important for proper ● Wear a face shield or goggles. may also make your scooter illegal to 1
control. Wind in your unprotected eyes use.
● The operator should keep both could contribute to an impairment
hands on the handlebar and of vision which could delay seeing Loading and accessories
both feet on the footboard during a hazard. Adding accessories or cargo to your
operation to maintain control of ● The use of a jacket, substantial scooter can adversely affect stability
the scooter. shoes, trousers, gloves, etc., is ef- and handling if the weight distribution of
● The passenger should always fective in preventing or reducing the scooter is changed. To avoid the
hold onto the operator, the seat abrasions or lacerations. possibility of an accident, use extreme
strap or grab bar, if equipped, ● Never wear loose-fitting clothes, caution when adding cargo or accesso-
with both hands and keep both otherwise they could catch on the ries to your scooter. Use extra care
feet on the passenger footrests. control levers or wheels and cause when riding a scooter that has added
● Never carry a passenger unless injury or an accident. cargo or accessories. Here are some
he or she can firmly place both ● Never touch the engine or exhaust general guidelines to follow if loading
feet on the passenger footrests. system during or after operation. cargo or adding accessories to your
● Never ride under the influence of They become very hot and can scooter:
alcohol or other drugs. cause burns. Always wear protec-
● This scooter is designed for tive clothing that covers your legs, Loading
on-road use only. It is not suitable ankles, and feet. The total weight of the operator, pas-
for off-road use. ● Passengers should also observe senger, accessories and cargo must
the above precautions. not exceed the maximum load limit.
Protective apparel
The majority of fatalities from scooter Modifications Maximum load:
190 kg (419 lb)
accidents are the result of head inju- Modifications made to this scooter not
1-2
SAFETY INFORMATION
When loading within this weight limit, and use of non-Yamaha accessories. effects. Wind may attempt to lift
keep the following in mind: Use extreme caution when selecting the scooter, or the scooter may
● Cargo and accessory weight and installing any accessories. become unstable in cross
should be kept as low and close to Keep the following guidelines in mind, winds. These accessories may
1 the scooter as possible. Make sure as well as those provided under “Load- also cause instability when
to distribute the weight as evenly ing” when mounting accessories. passing or being passed by
as possible on both sides of the ● Never install accessories or carry large vehicles.
scooter to minimize imbalance or cargo that would impair the perfor- ● Certain accessories can dis-
instability. mance of your scooter. Carefully place the operator from his or
● Shifting weights can create a sud- inspect the accessory before using her normal riding position. This
den imbalance. Make sure that ac- it to make sure that it does not in improper position limits the free-
cessories and cargo are securely any way reduce ground clearance dom of movement of the opera-
attached to the scooter before or cornering clearance, limit sus- tor and may limit control ability,
riding. Check accessory mounts pension travel, steering travel or therefore, such accessories are
and cargo restraints frequently. control operation, or obscure lights not recommended.
● Never attach any large or heavy or reflectors. ● Use caution when adding electri-
items to the handlebar, front fork, ● Accessories fitted to the handle- cal accessories. If electrical acces-
or front fender. Such items can bar or the front fork area can sories exceed the capacity of the
create unstable handling or a slow create instability due to improper scooter’s electrical system an
steering response. weight distribution or aerody- electric failure could result, which
namic changes. If accessories could cause a dangerous loss of
Accessories are added to the handlebar or lights or engine power.
Genuine Yamaha accessories have front fork area, they must be as
been specifically designed for use on lightweight as possible and Gasoline and exhaust gas
this scooter. Since Yamaha cannot test should be kept to a minimum. ● GASOLINE IS HIGHLY FLAMMA-
all other accessories that may be avail- ● Bulky or large accessories may BLE:
able, you must personally be responsi- seriously affect the stability of ●Always turn the engine off when
ble for the proper selection, installation the scooter due to aerodynamic refueling.
1-3
SAFETY INFORMATION
● Take care not to spill any gaso- sene heater, or near an open EAU10371
line on the engine or exhaust flame), otherwise it could catch Further safe-riding points
system when refueling. fire. ● Be sure to signal clearly when
● Never refuel while smoking or in ● If you should swallow any gaso- making turns.
the vicinity of an open flame. line, inhale a lot of gasoline vapor, ● Braking can be extremely difficult 1
● Never start the engine or let it run or allow gasoline to get into your on a wet road. Avoid hard braking,
for any length of time in a closed eyes, see your doctor immediate- because the scooter could slide.
area. The exhaust fumes are poi- ly. If any gasoline spills on your Apply the brakes slowly when
sonous and may cause loss of skin or clothing, immediately wash stopping on a wet surface.
consciousness and death within a the affected area with soap and ● Slow down as you approach a cor-
short time. Always operate your water and change your clothes. ner or turn. Once you have com-
scooter in an area that has ade- pleted a turn, accelerate slowly.
quate ventilation. ● Be careful when passing parked
● Always turn the engine off before cars. A driver might not see you
leaving the scooter unattended and open a door in your path.
and remove the key from the main ● Railroad crossings, streetcar rails,
switch. When parking the scooter, iron plates on road construction
note the following: sites, and manhole covers be-
● The engine and exhaust system come extremely slippery when
may be hot, therefore, park the wet. Slow down and cross them
scooter in a place where pedes- with caution. Keep the scooter up-
trians or children are not likely to right, otherwise it could slide out
touch these hot areas. from under you.
● Do not park the scooter on a ● The brake pads could get wet
slope or soft ground, otherwise it when you wash the scooter. After
may fall over. washing the scooter, check the
● Do not park the scooter near a brakes before riding.
flammable source (e.g., a kero- ● Always wear a helmet, gloves,
trousers (tapered around the cuff
1-4
SAFETY INFORMATION
and ankle so they do not flap), and
a bright colored jacket.
● Do not carry too much luggage on
the scooter. An overloaded scoot-
1 er is unstable.
1-5
SAFETY INFORMATION
EAU10381
1 2 3 4 5 6 7 8 9 10
1-6
SAFETY INFORMATION
1 4
CAUTION LOAD LIMIT
1 Cleaning with alkaline or
acid cleaner, gasoline or 3 kg {7 lbs}
solvent will damage 3TB-24877-A0
windshield.
5
Use neutral detergent.
LOAD LIMIT
2 kg {4 lbs}
5RU-24877-A0
3 5FB-21668-01
WARNING 6
BEFORE YOU OPERATE THIS VEHICLE, READ
THE OWNER’S MANUAL AND ALL LABELS. WARNING
ALWAYS WEAR AN APPROVED MOTORCYCLE
HELMET, eye protection, and protective clothing. Improper loading can cause loss of control.
5GK-2118K-00 Read owner’s manual for proper loading.
3JJ—28446—A1
1-7
SAFETY INFORMATION
7 10
5RU-21686-00
LOAD LIMIT
3 kg {7 lbs}
3TB-24877-A0
1-8
DESCRIPTION
EAU10410
Left view
1 2 3 4 5 6 7 8
1
11 10 9
8
1. Headlight (page 6-37) 9. V-belt case air filter element (page 6-21)
2. Main fuse (page 6-35) 10. Centerstand (page 6-32)
9 3. Fuse box (page 6-35) 11. Sidestand (page 3-15, 6-32)
4. Fuel tank cap (page 3-8)
5. Storage compartment C (page 3-12)
6. Storage compartment B (page 3-12)
7. Air filter element (page 6-21)
8. Owner’s tool kit (page 6-2)
2-1
DESCRIPTION
EAU10420
Right view
1 2 3 4 5
7 6
8
1. Trunk (page 3-14)
2. Helmet holder (page 3-12)
3. Grab bar (page 5-2) 9
4. Engine oil filler cap (page 6-15)
5. Battery (page 6-34)
6. Coolant reservoir (page 6-20)
7. Rider backrest (page 3-11)
2-2
DESCRIPTION
EAU10430
9 8 7
8
1. Rear brake lever (page 3-7) 9. Storage compartment A (page 3-12)
2. Left handlebar switches (page 3-6)
9 3. Rear brake lock lever (page 3-7)
4. Multi-function display (page 3-3)
5. Right handlebar switches (page 3-6)
6. Front brake lever (page 3-7)
7. Throttle grip (page 6-24)
8. Main switch/steering lock (page 3-1)
2-3
INSTRUMENT AND CONTROL FUNCTIONS
EAU10460
sidestand is moved down. be switched off, which may result in
Main switch/steering lock loss of control or an accident. Make
EAU10660
sure that the vehicle is stopped be-
OFF fore turning the key to “OFF” or
All electrical systems are off. The key “LOCK”.
can be removed.
2
EAU10680
LOCK
The steering is locked, and all electrical 3
systems are off. The key can be re-
moved. 4
The main switch/steering lock controls
the ignition and lighting systems, and is
To lock the steering 5
used to lock the steering. The various
1. Turn the handlebars all the way to
positions are described below.
the left.
2. Push the key in from the “OFF” po- 6
EAU36070
3-3
INSTRUMENT AND CONTROL FUNCTIONS
ECA11630 play between the various tripmeter,
NOTE:
CAUTION: clock and odometer modes in the fol-
lowing order: The display cannot be changed back to
● Do not operate the engine
F TRIP → TRIP (A) → TRIP (B) → “F TRIP” after pushing the “RESET”
above 9000 r/min. button.
1 ● This model is equipped with an ODO → CLOCK → F TRIP
engine speed limiter, which
2 prevents the engine speed from Clock mode
exceeding approximately 9000 To set the clock:
r/min. 1. Push the “SELECT” button and
3 “RESET” button together for at
least two seconds.
Odometer, clock and tripmeter
4 2. When the hour digits start flashing,
modes
push the “RESET” button to set the
Pushing the “SELECT” button switches 1
5 hours.
the display between the odometer
3. Push the “SELECT” button, and
mode “ODO”, clock mode and the trip- 1. Fuel reserve tripmeter the minute digits will start flashing.
6 meter modes “TRIP” in the following or-
To reset a tripmeter, select it by push- 4. Push the “RESET” button to set
der:
ing the “SELECT” button until “TRIP” or the minutes.
ODO → CLOCK → TRIP (A) → TRIP
7 “F TRIP” begins flashing (“TRIP” or “F 5. Push the “SELECT” button and
(B) → ODO
TRIP” will only flash for five seconds). then release it to start the clock.
When approximately 4 L (1.06 US gal)
8 (0.88 Imp.gal) of fuel remains in the fuel While “TRIP” or “F TRIP” is flashing,
push the “RESET” button for at least Fuel meter
tank, the fuel meter and fuel level warn-
one second. If you do not reset the fuel With the key in the “ON” position, the
9 ing indicator will start flashing, and the
reserve tripmeter manually, it will reset fuel meter indicates the amount of fuel
display will automatically change to the
itself automatically and the display will in the fuel tank. The display segments
fuel reserve tripmeter mode “F TRIP”
return to the prior mode after refueling of the fuel meter disappear towards “E”
and start counting the distance traveled
and traveling 5 km (3 mi). (Empty) as the fuel level decreases.
from that point. In that case, pushing
When the fuel level reaches the bottom
the “SELECT” button switches the dis-
3-4
INSTRUMENT AND CONTROL FUNCTIONS
segment near “E”, fuel meter and the have a Yamaha dealer check the multi-function display will indicate a
fuel level warning indicator will start electrical circuit. two-digit error code (e.g., 12, 13, 14).
flashing. Refuel as soon as possible. NOTE: If the multi-function display indicates
The oil change indicator may flash such an error code, note the code num-
Oil change indicator “OIL” when the engine is revved with the ber, and then have a Yamaha dealer
This indicator flashes at the initial 1000 scooter on the centerstand, but this check the vehicle.
km (625 mi), then at 5000 km (3125 mi) does not indicate a malfunction.
ECA11790
2
and every 5000 km (3125 mi) thereafter CAUTION:
to indicate that the engine oil should be If the multi-function display indi-
changed. V-belt replacement indicator cates an error code, the vehicle 3
After changing the engine oil, reset the “V-BELT” should be checked as soon as pos-
oil change indicator. (See page 6-15.) This indicator flashes every 20000 km sible in order to avoid engine dam- 4
If the engine oil is changed before the (12500 mi) when the V-belt needs to be age.
oil change indicator comes on (i.e. be- replaced.
5
fore the periodic oil change interval has The electrical circuit of the indicator can
been reached), the indicator must be be checked according to the following
reset after the oil change for the next procedure. 6
periodic oil change to be indicated at 1. Turn the key to “ON” and make
the correct time. (See page 6-15.) sure that the engine stop switch is 7
The electrical circuit of the indicator can set to “ ”.
be checked according to the following 2. If the indicator does not come on,
have a Yamaha dealer check the 8
procedure.
1. Set the engine stop switch to “ ” electrical circuit.
and turn the key to “ON”. 9
2. Check that the indicator comes on Self-diagnosis device
for a few seconds and then goes This model is equipped with a self-diag-
off. nosis device for various electrical cir-
3. If the indicator does not come on, cuits.
If any of those circuits are defective, the
3-5
INSTRUMENT AND CONTROL FUNCTIONS
EAU12343
Right EAU12500
3-6
INSTRUMENT AND CONTROL FUNCTIONS
EAU12900 EAU12950 EAU12962
Front brake lever Rear brake lever Rear brake lock lever
1 1
1 2
4
1. Front brake lever 1. Rear brake lever 1. Rear brake lock lever
The front brake lever is located on the The rear brake lever is located on the This vehicle is equipped with a rear 5
right handlebar grip. To apply the front left handlebar grip. To apply the rear brake lock lever to prevent the rear
brake, pull this lever toward the handle- brake, pull this lever toward the handle- wheel from moving while stopped at
bar grip. bar grip. traffic signals, railroad crossings, etc. 6
3-7
INSTRUMENT AND CONTROL FUNCTIONS
rear brake lock lever is applied. EAU13161
1. Match marks
WARNING EAU36080
Be sure that the fuel tank cap is
properly installed and locked before
1 Recommended fuel
riding the scooter. 2
UNLEADED GASOLINE ONLY
Fuel tank capacity:
2 14.0 L (3.70 US gal) (3.08 Imp.gal)
3
ECA11400
CAUTION: 4
1. Fuel tank filler tube
Use only unleaded gasoline. The use
2. Fuel level
of leaded gasoline will cause severe 5
Make sure that there is sufficient fuel in damage to internal engine parts,
the tank. Fill the fuel tank to the bottom such as the valves and piston rings,
of the filler tube as shown. as well as to the exhaust system. 6
EWA10880
3-9
INSTRUMENT AND CONTROL FUNCTIONS
Gasohol EAU13441 EAU13932
3-10
INSTRUMENT AND CONTROL FUNCTIONS
EAU38120
1 1
2
2
2
3
To close the seat 1. Rider backrest
1. Fold the seat down, and then push 2. Bolt
4
it down to lock it in place.
3. Slide the backrest forward or back-
2. Remove the key from the main
ward to the desired position. 5
switch if the scooter will be left un- 1. Rider backrest
4. Install and securely tighten the
attended. Adjust the backrest as follows. backrest bolts.
NOTE: 1. Open the seat. (See page 3-10.) 6
5. Close the seat.
Make sure that the seat is properly se- 2. Remove the backrest bolts.
cured before riding. 7
3-11
INSTRUMENT AND CONTROL FUNCTIONS
EAU38140 EAU38131
EWA10160
Helmet holder WARNING Storage compartments
The helmet holder is located on the bot- Never ride with a helmet attached to
tom of the seat. A helmet holding cable the helmet holder, since the helmet Storage compartment A
1 is provided under the seat to secure a may hit objects, causing loss of con- To open the storage compartment
helmet to the helmet holder. trol and possibly an accident. when it is locked, insert the key in the
lock, turn it counterclockwise, and then
2
To secure a helmet to the helmet slide the opening lever up.
holder To release the helmet from the hel- To open the storage compartment
3 1. Open the seat. (See page 3-10.) met holder when it is unlocked, simply slide the
2. Pass one end of the helmet hold- Open the seat, remove the helmet opening lever up.
ing cable through the buckle on the holding cable from the helmet holder
4
helmet strap, and then hook both and the helmet, and then close the 1
ends of the helmet holding cable seat.
5 over the helmet holder as shown. 2
6 1 2
7 3
8 1. Unlock.
2. Opening lever
3. Lid
9
To lock the storage compartment, push
1. Helmet holding cable
the lid into the original position, insert
2. Helmet holder
the key in the lock, turn it clockwise,
3. Securely close the seat. and then remove it.
3-12
INSTRUMENT AND CONTROL FUNCTIONS
Storage compartment C
1 This storage compartment is also locat-
ed under the seat. A helmet can be
stored in this compartment.
2
2
1 1
3
1. Lock. 1. Storage compartment light switch “ / ”
2. Lid
4
Storage compartment B NOTE:
● The storage compartment light will
1. Storage compartment C
5
automatically turn off when the
seat is closed, even if the light
1 NOTE: switch is set to the “ ” position. 6
Some helmets cannot be stored in this ● Do not leave your scooter unat-
compartment because of their size or tended with the seat open. 7
shape.
ECA15280
3-13
INSTRUMENT AND CONTROL FUNCTIONS
ECA15290 (4 lb) EAU38151
WARNING
Do not exceed the following loading
limits:
● Storage compartment A: 2 kg
3-14
INSTRUMENT AND CONTROL FUNCTIONS
EAU15301
pair it if it does not function proper-
Sidestand ly.
The sidestand is located on the left side
2 of the frame. Raise the sidestand or
lower it with your foot while holding the
1 vehicle upright.
NOTE: 2
The built-in sidestand switch is part of
the ignition circuit cut-off system, which
3
cuts the ignition in certain situations.
1. Open.
(See further down for an explanation of
2. Trunk lid
the ignition circuit cut-off system.) 4
2. Fold the trunk lid up. EWA10240
WARNING 5
To close the trunk The vehicle must not be ridden with
1. Fold the trunk lid down. the sidestand down, or if the side- 6
2. Remove the key from the lock. stand cannot be properly moved up
NOTE: (or does not stay up), otherwise the
7
Push both sides of the lid down so that sidestand could contact the ground
both latches snap into place. and distract the operator, resulting
ECA15301 in a possible loss of control. 8
CAUTION: Yamaha’s ignition circuit cut-off
system has been designed to assist 9
To avoid locking the key in the trunk,
the operator in fulfilling the respon-
never remove the key from the lock
sibility of raising the sidestand be-
before closing the lid.
fore starting off. Therefore, check
this system regularly as described
below and have a Yamaha dealer re-
3-15
INSTRUMENT AND CONTROL FUNCTIONS
EAU15371
WARNING
7
If a malfunction is noted, have a
Yamaha dealer check the system be-
8 fore riding.
3-16
INSTRUMENT AND CONTROL FUNCTIONS
3-17
PRE-OPERATION CHECKS
EAU15591
The condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss
1 of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-
tion, to check the following points before each ride.
2 NOTE:
Pre-operation checks should be made each time the vehicle is used. Such an inspection can be accomplished in a very short
time; and the added safety it assures is more than worth the time involved.
3
EWA11150
WARNING
4
If any item in the Pre-operation check list is not working properly, have it inspected and repaired before operating
the vehicle.
5
4-1
PRE-OPERATION CHECKS
EAU15603
4-2
PRE-OPERATION CHECKS
ITEM CHECKS PAGE
● Check for damage.
● Check tire condition and tread depth.
Wheels and tires 6-24, 6-26
● Check air pressure.
1 ● Correct if necessary.
● Make sure that operation is smooth.
Brake levers 6-31
● Lubricate lever pivoting points if necessary.
2 ● Make sure that operation is smooth.
Centerstand, sidestand 6-32
● Lubricate pivots if necessary.
● Make sure that all nuts, bolts and screws are properly tightened.
3 Chassis fasteners
● Tighten if necessary.
—
Instruments, lights, signals ● Check operation.
—
4 and switches ● Correct if necessary.
● Check operation of ignition circuit cut-off system.
Sidestand switch 3-15
● If system is defective, have Yamaha dealer check vehicle.
5
4-3
OPERATION AND IMPORTANT RIDING POINTS
EAU15980 EAU34460
start switch, wait a few seconds, and
Starting the engine then try again. Each starting attempt
EWA10870 ECA10250
should be as short as possible to pre-
WARNING CAUTION: serve the battery. Do not crank the en-
● Become thoroughly familiar See page 5-3 for engine break-in in- gine more than 10 seconds on any one
with all operating controls and structions prior to operating the ve- attempt.
their functions before riding. hicle for the first time.
ECA11040 2
Consult a Yamaha dealer re-
In order for the ignition circuit cut-off CAUTION:
garding any control or function
system to enable starting, the side- For maximum engine life, never ac-
that you do not thoroughly un- 3
stand must be up. celerate hard when the engine is
derstand. EWA10290
● Never start the engine or oper- cold!
WARNING 4
ate it in a closed area for any ● Before starting the engine,
length of time. Exhaust fumes check the function of the igni-
are poisonous, and inhaling 5
tion circuit cut-off system ac-
them can cause loss of con- cording to the procedure
sciousness and death within a described on page 3-16. 6
short time. Always make sure ● Never ride with the sidestand
that there is adequate ventila- down. 7
tion.
● For safety, always start the en- 1. Turn the key to “ON” and make
gine with the centerstand down. sure that the engine stop switch is 8
set to “ ”.
2. Close the throttle completely. 9
3. Start the engine by pushing the
start switch while applying the front
or rear brake.
NOTE:
If the engine does not start, release the
5-1
OPERATION AND IMPORTANT RIDING POINTS
EAU16760 EAU16780 EAU16791
7
1. Grab bar
8
2. Sit astride the seat, and then ad-
just the rear view mirrors.
9 3. Switch the turn signal on.
4. Check for oncoming traffic, and
then slowly turn the throttle grip (on
the right) in order to take off.
5. Switch the turn signal off.
5-2
OPERATION AND IMPORTANT RIDING POINTS
Rear cult. EAU16841
Engine break-in
There is never a more important period
in the life of your engine than the period
between 0 and 1600 km (1000 mi). For
this reason, you should read the follow-
ing material carefully.
2
Since the engine is brand new, do not
put an excessive load on it for the first
1600 km (1000 mi). The various parts in 3
EWA10300
the engine wear and polish themselves
to the correct operating clearances. 4
WARNING
During this period, prolonged full-throt-
● Avoid braking hard or suddenly tle operation or any condition that might
(especially when leaning over to result in engine overheating must be 5
one side), otherwise the scooter avoided.
may skid or overturn. 6
● Railroad crossings, streetcar EAU38320
6 cle.
CAUTION:
Never park in an area where there
7 are fire hazards such as grass or
other flammable materials.
8
5-4
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17271
rapid engine wear may result. Con- EAU17301
6-1
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU38280
EWA10340
Owner’s tool kit WARNING
Modifications not approved by
Yamaha may cause loss of perfor-
1 mance, excessive emissions, and
1 render the vehicle unsafe for use.
2 Consult a Yamaha dealer before at-
tempting any changes.
3
4
1. Owner’s tool kit
6-2
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU17580
6-3
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU32162
6-4
PERIODIC MAINTENANCE AND MINOR REPAIR
INITIAL ODOMETER READINGS
600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi
No. ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km)
or or or or or or
1 month 6 months 12 months 18 months 24 months 30 months
● Check bearings for smooth
9 * Wheel bearings operation. √ √ √ √ √
● Replace if necessary.
2
● Check bearing assemblies for
√ √ √ √ √ √
looseness. 3
10 * Steering bearings
● Moderately repack with lith-
Every 12000 mi (19000 km)
ium-soap-based grease.
● Check all chassis fitting and 4
11 * Chassis fasteners fasteners. √ √ √ √ √
● Correct if necessary.
● Apply lithium-soap-based 5
Front and rear brake
12 grease (all-purpose grease) √ √ √ √ √
lever pivot
lightly.
6
● Check operation.
Centerstand and ● Apply lithium-soap-based
13 √ √ √ √ √
sidestand pivots grease (all-purpose grease) 7
lightly.
● Check operation and replace if
14 * Sidestand switch √ √ √ √ √ √
necessary. 8
● Check operation and for oil
15 * Front fork leakage. √ √ √ √ √
● Replace if necessary. 9
● Check operation and for oil
Shock absorber
16 * leakage. √ √ √ √ √
assemblies
● Replace if necessary.
6-5
PERIODIC MAINTENANCE AND MINOR REPAIR
INITIAL ODOMETER READINGS
600 mi 4000 mi 7000 mi 10000 mi 13000 mi 16000 mi
No. ITEM ROUTINE (1000 km) (6000 km) (11000 km) (16000 km) (21000 km) (26000 km)
or or or or or or
1 1 month 6 months 12 months 18 months 24 months 30 months
● Change. (See pages 3-3 and
√ When the oil change indicator flashes (every 3125 mi (5000 km))
6-15.)
2 17 Engine oil
● Check oil level and vehicle for
Every 3125 mi (5000 km)
oil leakage.
3 Engine oil filter ele-
18 ● Replace. √ Every 12500 mi (20000 km)
ment
● Check coolant level and vehi-
√ √ √ √ √
4 19 * Cooling system cle for coolant leakage.
● Change. Every 3 years
Final transmission ● Check vehicle for oil leakage.
5 20 √ √ √
oil ● Change.
21 * V-belt ● Replace. When the V-belt replacement indicator flashes (every 12500 mi (20000 km)).
6 Front and rear brake
22 * ● Check operation. √ √ √ √ √ √
switches
● Check operation and free play.
7 ● Adjust the throttle cable free
Throttle grip hous-
23 * play if necessary. √ √ √ √ √
ing and cable
● Lubricate the throttle grip
8 housing and cable.
Lights, signals and ● Check operation.
24 * √ √ √ √ √ √
switches ● Adjust headlight beam.
9
* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.
NOTE:
From 19000 mi (31000 km) or 36 months, repeat the maintenance intervals starting from 7000 mi (11000 km) or 12 months.
6-6
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU38260
NOTE:
● The air filter and V-belt filter need more frequent service if you are riding in unusually wet or dusty areas.
● Hydraulic brake service
●After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid
levels and fill the reservoirs as required. 2
●Every two years replace the internal components of the brake master cylinders and calipers, and change the brake
fluid.
●Replace the brake hoses every four years and if cracked or damaged. 3
6-7
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU18712 EAU38191
9
1. Cowling G
2. Cowling H
3. Cowling I
6-8
PERIODIC MAINTENANCE AND MINOR REPAIR
Cowling B
1 8
To remove one of the cowlings
1. Remove the corresponding floor-
1. Bolt board mat. 9
6-9
PERIODIC MAINTENANCE AND MINOR REPAIR
Left
1
2
1 1
2(×3)
3 2
1. Cowling F
1. Floorboard mat
4 1. Screw
Right 2. Quick fastener
5
1
6
7
1
1
8 2(×3) 1. Cowling H
1. Floorboard mat
2
9 1. Screw
2. Remove the screws and the quick To install the cowling
2. Quick fastener 1. Insert the tabs on the cowling into
fasteners.
3. Pull the cowling down slightly, and the slots as shown.
then pull it outward as shown.
6-10
PERIODIC MAINTENANCE AND MINOR REPAIR
Cowling C
2(×3)
2
1 1 3
1. Tab 1
To install the cowling 4
1. Place the cowling in the original
3 position, and then install the
1 5
screws and bolts.
1. Bolt 2. Install cowling F.
2. Screw 6
3. Cowling C
Cowling E
3. Pull the cowling outward, and then 7
1 slide it forward as shown. To remove the cowling
1 Remove the screws and the quick fas-
1. Tab teners, and then pull the cowling off. 8
6-11
PERIODIC MAINTENANCE AND MINOR REPAIR
fasteners. To install the cowling
2 6. Pull the cowling slightly forward, 1. Place the cowling in the original
and then pull it outward as shown. position, and then install the
Left screws and the quick fasteners.
1 1(×3)
2 2
2(×2)
1
3 2
1. Quick fastener
2. Screw
4
To install the cowling 2 1 1
Place the cowling in the original posi-
5 1. Screw 1. Cowling D
tion, and then install the screws and the 2. Quick fastener 2. Tab
quick fasteners.
6 Right
Cowlings D and G 1(×3)
7 2
To remove one of the cowlings
1. Remove storage compartment B. 2
8
(See page 6-21.)
2
2. Remove cowling E.
9 3. To remove cowling D, first remove
cowling F. To remove cowling G, 1
first remove cowling H.
1
1. Cowling G
4. Open the trunk. (See page 3-14.) 1. Screw 2. Tab
5. Remove the screws and the quick 2. Quick fastener
6-12
PERIODIC MAINTENANCE AND MINOR REPAIR
2. Close the trunk. EAU38250
3. Remove the bolts, and then pull
3. Install storage compartment B. Checking the spark plug storage compartment C out.
4. Install cowling F or H. The spark plug is an important engine
5. Install cowling E. component, which is easy to check. 1(×3)
Since heat and deposits will cause any
Cowling I spark plug to slowly erode, the spark
plug should be removed and checked
2
To remove the cowling in accordance with the periodic mainte-
Remove the screws, and then pull the nance and lubrication chart. In addition,
cowling off. the condition of the spark plug can re- 3
2
veal the condition of the engine.
4
To remove the spark plug 1. Bolt
1. Remove storage compartment B. 2. Storage compartment C
(See page 6-21.) 5
4. Remove the spark plug cap.
2. Pull back the storage compart-
ment mat as shown. 6
1
1 7
1. Screw
8
To install the cowling 1
Place the cowling in the original posi-
9
tion, and then install the screws.
1. Spark plug cap
6-14
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU36110 EAU38211
6-15
PERIODIC MAINTENANCE AND MINOR REPAIR
cap with the spark plug wrench.
5 1 8. Install the engine oil filler cap cover
1
by placing it in its original position.
9. Place the floorboard mat in the
1 original position.
1 2
2 To change the engine oil (with or
3 without oil filter element replace-
2
4 ment)
3 1. Start the engine, warm it up for
1. Right floorboard mat 1. Engine oil filler cap several minutes, and then turn it
2. Engine oil filler cap cover 2. Dipstick off.
4
3. Maximum level mark
4. Remove the oil filler cap as shown, 2. Place an oil pan under the engine
4. Minimum level mark
with the spark plug wrench includ- to collect the used oil.
5 5. Spark plug wrench
ed in the owner’s tool kit. 3. Remove the engine oil filler cap
5. Wipe the dipstick clean, insert it and the engine oil drain bolt to
6 back into the oil filler hole (without drain the oil from the crankcase.
screwing it in), and then remove it
7 again to check the oil level. 1
NOTE:
8 The engine oil should be between the
minimum and maximum level marks.
9 6. If the engine oil is below the mini-
mum level mark, add sufficient oil
of the recommended type to raise
it to the correct level.
7. Insert the dipstick into the oil filler 1. Engine oil drain bolt
hole, and then tighten the oil filler
6-16
PERIODIC MAINTENANCE AND MINOR REPAIR
4. Check the washer for damage and
1 2
replace it if necessary. 1(×3)
3 4
2
1
2
2
3
1. Bolt 1. Oil filter element cover
2. Oil filter element cover 2. O-ring
4
1. Engine oil drain bolt 3. Compression spring
6. Remove and replace the oil filter 4. Oil filter element
2. Washer
element and O-rings. 5
ECA12910
NOTE: CAUTION:
Skip steps 5–7 if the oil filter element is 6
When removing the oil filter element
not being replaced.
cover, the compression spring will
5. Remove the oil filter element cover fall out. Take care not to lose the 7
by removing the bolts. compression spring.
7. Install the compression spring and 8
oil filter element cover by installing
the bolts, then tightening them to 9
the specified torque.
6-17
PERIODIC MAINTENANCE AND MINOR REPAIR
2. Hold the “OIL CHANGE” button
Tightening torque: Recommended engine oil: pushed for at least three seconds.
Oil filter element cover bolt: See page 8-1.
10 Nm (1.0 m·kgf, 7.2 ft·lbf) Oil quantity:
Without oil filter element replace-
1 NOTE: ment:
1.50 L (1.59 US qt) (1.32 Imp.qt)
Make sure that the O-rings are properly With oil filter element replacement:
2 seated. 1.70 L (1.80 US qt) (1.50 Imp.qt)
8. Install the washer and the engine ECA11670
3 oil drain bolt, and then tighten the CAUTION:
drain bolt to the specified torque. ● Do not use oils with a diesel
1
4 specification of “CD” or oils of a
Tightening torque: 1. “OIL CHANGE” button
Engine oil drain bolt: higher quality than specified. In
5 20 Nm (2.0 m·kgf, 14.5 ft·lbf) addition, do not use oils labeled 3. Release the “OIL CHANGE” but-
“ENERGY CONSERVING II” or ton, and the oil change indicator
NOTE: higher. will go off.
6 ● Be sure no foreign material en-
Make sure that the washer is properly NOTE:
seated. ters the crankcase.
If the engine oil is changed before the
7
9. Add the specified amount of the 10. Start the engine, and then let it idle oil change indicator comes on (i.e. be-
recommended engine oil, and then for several minutes while checking fore the periodic oil change interval has
8 it for oil leakage. If oil is leaking, im- been reached), the indicator must be
install and tighten the oil filler cap.
mediately turn the engine off and reset after the oil change for the next
9 check for the cause. periodic oil change to be indicated at
11. Reset the oil change indicator ac- the correct time. To reset the oil change
cording to the following procedure. indicator before the periodic oil change
interval has been reached, follow the
To reset the oil change indicator above procedure, but note that the indi-
1. Turn the key to “ON”. cator will come on for 1.4 seconds after
6-18
PERIODIC MAINTENANCE AND MINOR REPAIR
releasing the “OIL CHANGE” button, EAU20061
6-19
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU20070
EWA11310
WARNING Coolant
● Make sure that no foreign mate- The coolant level should be checked
rial enters the final transmission before each ride. In addition, the cool-
1 case. ant must be changed at the intervals
● Make sure that no oil gets on the specified in the periodic maintenance
and lubrication chart. 1
2 tire or wheel. 2
7. Check the final transmission case EAU38200
6-20
PERIODIC MAINTENANCE AND MINOR REPAIR
against frost and corrosion. EAU38111
● If water has been added to the Air filter element and check
1 coolant, have a Yamaha dealer hoses and V-belt case air filter
check the antifreeze content of element
the coolant as soon as possible, The air filter element and the V-belt
otherwise the effectiveness of case air filter element should be ser-
the coolant will be reduced. viced at the intervals specified in the 2
EWA10380 periodic maintenance and lubrication
WARNING chart. Service all air filter elements
3
Never attempt to remove the radiator more frequently if you are riding in un-
1. Coolant reservoir cap
cap when the engine is hot. usually wet or dusty areas.
4
Coolant reservoir capacity (up to the
maximum level mark): NOTE: Replacing the air filter element
0.25 L (0.26 US qt) (0.22 Imp.qt) ● The radiator fan is automatically 1. Place the scooter on the center- 5
switched on or off according to the stand.
ECA10470
coolant temperature in the radia- 2. Open the seat. (See page 3-10.)
CAUTION: tor. 3. Remove storage compartment B 6
● If coolant is not available, use ● If the engine overheats, see page by removing the bolts, and then
distilled water or soft tap water 6-42 for further instructions. pulling it upward. 7
instead. Do not use hard water
or salt water since it is harmful
8
to the engine.
● If water has been used instead
of coolant, replace it with cool- 9
ant as soon as possible, other-
wise the engine may not be
sufficiently cooled and the cool-
ing system will not be protected
6-21
PERIODIC MAINTENANCE AND MINOR REPAIR
ment installed, otherwise the
1(×4) 1 2 piston(s) and/or cylinder(s) may
become excessively worn.
1
To clean the air filter check hoses
1. Remove cowling D. (See
2 1 page 6-8.)
2 2. Check the hoses at the bottom of
3 the air filter case for accumulated
1. Bolt 1. Screw
dirt or water.
2. Storage compartment B 2. Air filter element
4
4. Remove the air filter case cover by 6. Insert a new air filter element into
5 removing the screws. the air filter case, and then install 1
the screw.
1 7. Install the air filter case cover by in-
6
stalling the screws.
8. Place the storage compartment in
7 its original position, and then install
the bolts.
8 9. Close the seat. 1. Air filter check hose
ECA10480
2 CAUTION: 3. If dirt or water is visible, remove
9 the hose, clean it, and then install
● Make sure that the air filter ele-
1. Screw it.
ment is properly seated in the
2. Air filter case cover 4. Install the cowling.
air filter case.
5. Remove the screw, and then pull ● The engine should never be op-
the air filter element out. erated without the air filter ele-
6-22
PERIODIC MAINTENANCE AND MINOR REPAIR
Cleaning the V-belt case air filter el- necessary.
ement 6. Install the V-belt case air filter ele-
1(×4)
1. Remove cowling D. (See ment by installing the screws.
page 6-8.) 7. Install the V-belt air filter case cov-
2. Remove the V-belt air filter case er by installing the screws.
cover by removing the screws. 1 ECA12940
CAUTION:
2 2
1 Make sure that the V-belt filter ele-
2 ment is properly seated in its case.
3
8. Install the cowling.
1. Screw
2. V-belt case air filter element
4
4. Lightly tap the V-belt case air filter
element to remove most of the 5
dust and dirt, and then blow out the
dirt with compressed air as shown.
1. Screw 6
2. V-belt air filter case cover
6-23
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU21381 EAU21401 EAU36131
6-24
PERIODIC MAINTENANCE AND MINOR REPAIR
total weight of the cargo, rider, pas- dealer replace the tire immediately.
Tire air pressure (measured on cold senger, and accessories (cowling,
tires): Minimum tire tread depth (front and
0–90 kg (0–198 lb): saddlebags, etc. if approved for this
rear):
Front: model) does not exceed the maxi- 1.0 mm (0.04 in)
200 kPa (29 psi) (2.00 kgf/cm2) mum load of the vehicle. Operation
Rear: of an overloaded vehicle could
225 kPa (33 psi) (2.25 kgf/cm2) NOTE:
cause tire damage, an accident, or 2
90–190 kg (198–419 lb): The tire tread depth limits may differ
Front: even injury.
from country to country. Always comply
200 kPa (29 psi) (2.00 kgf/cm2) with the local regulations.
Rear: 3
Tire inspection
250 kPa (36 psi) (2.50 kgf/cm2)
Maximum load*: Tire information 4
190 kg (419 lb) 2 This model is equipped with tubeless
* Total weight of rider, passenger, car-
go and accessories tires. 5
EWA10590
EWA12600 WARNING
WARNING
3
1 Operating the scooter with exces- 6
Proper loading of your vehicle is im- sively worn tires decrease riding
portant for several characteristics of stability and can lead to loss of con- 7
your vehicle, such as handling, trol. Have excessively worn tires re-
braking, performance and safety. Do 1. Tire sidewall placed by a Yamaha dealer
not carry loosely packed items that 8
2. Tire tread depth immediately. Brakes, tires, and relat-
can shift. Securely pack your heavi- 3. Tire wear indicator ed wheel parts replacement should
est items close to the center of the be left to a Yamaha Service Techni- 9
vehicle, and distribute the weight The tires must be checked before each cian.
evenly from side to side. Properly ride. If a tire tread shows crosswise
check the condition and pressure of lines (minimum tread depth), if the tire
your tires. NEVER OVERLOAD has a nail or glass fragments in it, or if
YOUR VEHICLE. Make sure that the the sidewall is cracked, have a Yamaha
6-25
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU21992
WARNING Front
This vehicle is not designed to pull a
trailer or to be attached to a sidecar. 2
The accessories or replacement
parts you choose for your vehicle
should be designed specifically for 3
this model, and they must be se-
curely mounted to maintain the in- 4
herent stability of the original
design. Genuine Yamaha Parts and
5
Accessories are designed and test-
Rear
ed to be compatible with your vehi-
cle. Please consider Genuine 6
Yamaha Parts and Accessories be-
fore making a purchase. Use of 7
non-Yamaha-approved accessories
or replacement parts may cause
8
loss of handling stability and riding
safety. Since Yamaha cannot con-
trol the quality of accessories or 9
parts manufactured by other compa-
nies, Yamaha cannot be held liable There should be no free play at the
for any consequences caused by brake lever ends. If there is free play,
the use of items which have not have a Yamaha dealer inspect the
6-27
PERIODIC MAINTENANCE AND MINOR REPAIR
brake system. EAU38270
ver cable length, turn the adjusting
EWA14211 Adjusting the rear brake lock nut at the rear brake caliper in di-
WARNING lever cable rection (a). To decrease the rear
A soft or spongy feeling in the brake brake lock lever cable length, turn
1 lever can indicate the presence of air 2 the adjusting nut in direction (b).
in the hydraulic system. If there is air 1 EWA10650
6-28
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU22390
indicator grooves have almost disap- EAU22580
Checking the front and rear peared, have a Yamaha dealer replace Checking the brake fluid level
brake pads the brake pads as a set.
The front and rear brake pads must be Front brake
checked for wear at the intervals spec- EAU34210
6-29
PERIODIC MAINTENANCE AND MINOR REPAIR
enter the brake system, possibly caus- refilling. Water will significantly EAU22730
ing it to become ineffective. lower the boiling point of the fluid Changing the brake fluid
Before riding, check that the brake fluid and may result in vapor lock. Have a Yamaha dealer change the
is above the minimum level mark and ● Brake fluid may deteriorate paint- brake fluid at the intervals specified in
1 replenish if necessary. A low brake fluid ed surfaces or plastic parts. Al- the NOTE after the periodic mainte-
level may indicate worn brake pads ways clean up spilled fluid nance and lubrication chart. In addition,
and/or brake system leakage. If the immediately. have the oil seals of the master cylin-
2
brake fluid level is low, be sure to check ● As the brake pads wear, it is nor- ders and calipers as well as the brake
the brake pads for wear and the brake mal for the brake fluid level to grad- hoses replaced at the intervals listed
3 system for leakage. ually go down. However, if the below or whenever they are damaged
Observe these precautions: brake fluid level goes down sud- or leaking.
4 ● When checking the fluid level, denly, have a Yamaha dealer ● Oil seals: Replace every two
make sure that the top of the brake check the cause. years.
fluid reservoir is level. ● Brake hoses: Replace every four
5 years.
● Use only the recommended quality
brake fluid, otherwise the rubber
6 seals may deteriorate, causing
leakage and poor braking perfor-
7 mance.
6-30
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23090 EAU23111 EAU23170
Checking and lubricating the Checking and lubricating the Lubricating the front and rear
cables throttle grip and cable brake levers
The operation of all control cables and The operation of the throttle grip should
the condition of the cables should be be checked before each ride. In addi-
checked before each ride, and the ca- tion, the cable should be lubricated at
bles and cable ends should be lubricat- the intervals specified in the periodic 2
ed if necessary. If a cable is damaged maintenance chart.
or does not move smoothly, have a
Yamaha dealer check or replace it. 3
Recommended lubricant: 4
Yamaha Chain and Cable Lube or
engine oil SAE 10W-30 (API SE)
The pivoting points of the front and rear
brake levers must be lubricated at the 5
EWA10710
6-31
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23211 EAU23271
EWA10740
Checking and lubricating the WARNING Checking the front fork
centerstand and sidestand If the centerstand or sidestand does The condition and operation of the front
not move up and down smoothly, fork must be checked as follows at the
1 have a Yamaha dealer check or re- intervals specified in the periodic main-
pair it. tenance and lubrication chart.
2
To check the condition
Recommended lubricant: EWA10750
Lithium-soap-based grease (all-pur-
3 pose grease)
WARNING
Securely support the vehicle so that
4 there is no danger of it falling over.
Check the inner tubes for scratches,
5 damage and excessive oil leakage.
6-32
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23280
6-33
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU23290 EAU34221
working near batteries. In case
Checking the wheel bearings Battery of contact, administer the fol-
The front and rear wheel bearings must lowing FIRST AID.
be checked at the intervals specified in
1
● EXTERNAL: Flush with plenty
1 the periodic maintenance and lubrica- of water.
tion chart. If there is play in the wheel ● INTERNAL: Drink large quan-
hub or if the wheel does not turn tities of water or milk and im-
2
smoothly, have a Yamaha dealer check mediately call a physician.
the wheel bearings. ● EYES: Flush with water for 15
3 minutes and seek prompt
medical attention.
4 ● Batteries produce explosive hy-
1. Battery
drogen gas. Therefore, keep
The battery is located behind cowling sparks, flames, cigarettes, etc.,
5
A. (See page 6-8.) away from the battery and pro-
This model is equipped with a vide sufficient ventilation when
6 sealed-type (MF) battery, which does charging it in an enclosed
not require any maintenance. There is space.
7 no need to check the electrolyte or to ● KEEP THIS AND ALL BATTER-
add distilled water. IES OUT OF THE REACH OF
EWA10760 CHILDREN.
8
WARNING
● Electrolyte is poisonous and To charge the battery
9 dangerous since it contains sul- Have a Yamaha dealer charge the bat-
furic acid, which causes severe tery as soon as possible if it seems to
burns. Avoid any contact with have discharged. Keep in mind that the
skin, eyes or clothing and al- battery tends to discharge more quickly
ways shield your eyes when if the vehicle is equipped with optional
6-34
PERIODIC MAINTENANCE AND MINOR REPAIR
electrical accessories. charge your battery. EAU37401
6-36
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU38230
6
1 1
7
1. Headlight bulb cover
● There is one coupler for the low 4. Unhook the headlight bulb holder, EWA10790
9
beam headlight. and then remove the defective WARNING
● There are two couplers for the high bulb. Headlight bulbs get very hot. There-
beam headlight. fore, keep flammable products away
from a lit headlight bulb, and do not
touch the bulb until it has cooled
6-37
PERIODIC MAINTENANCE AND MINOR REPAIR
down. the low beam headlight, or connect EAU24180
6-38
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU38221
2 2
6
1
7
1. Bolt
2. Washer
3. Well nut 8
4. Pull the rubber cover off as shown. 1 2
9
1. Coupler 1. Front turn signal light unit
2. Multi-function display unit 2. Screw
6. Remove the screws and then pull 8. Remove the socket (together with
the panel off as shown. the bulb) by turning it counter-
6-39
PERIODIC MAINTENANCE AND MINOR REPAIR
clockwise. 15. Place the multi-function display EAU34260
6-40
PERIODIC MAINTENANCE AND MINOR REPAIR
push it in, and then turn it clock- EAU24330 EAU25880
6-41
PERIODIC MAINTENANCE AND MINOR REPAIR
EAU25921
Troubleshooting charts
Starting problems or poor engine
performance
EWA10840
1
WARNING
Keep away open flames and do not smoke while checking or working on the fuel system.
2
1. Fuel
3 There is enough fuel. Check the compression.
Check the fuel level in
the fuel tank.
The engine does not start.
There is no fuel. Supply fuel.
4 Check the compression.
5 2. Compression
There is compression. Check the ignition.
Operate the electric starter.
6 There is no compression.
Have a Yamaha dealer
check the vehicle.
7 3. Ignition Wipe off with a dry cloth and correct the Open the throttle halfway and operate
Wet
spark plug gap, or replace the spark plug. the electric starter.
Remove the spark plug
8 and check the electrodes.
The engine does not start.
Dry Have a Yamaha dealer check the vehicle.
Check the battery.
9
4. Battery The engine turns over
The battery is good.
quickly. The engine does not start.
Operate the electric starter. Have a Yamaha dealer
The engine turns over Check the battery lead connections, check the vehicle.
slowly. and charge the battery if necessary.
6-42
PERIODIC MAINTENANCE AND MINOR REPAIR
Engine overheating
EWA10400
WARNING
● Do not remove the radiator cap when the engine and radiator are hot. Scalding hot fluid and steam may be
blown out under pressure, which could cause serious injury. Be sure to wait until the engine has cooled.
● After removing the radiator cap retaining bolt, place a thick rag, like a towel, over the radiator cap, and then
slowly rotate the cap counterclockwise to the detent to allow any residual pressure to escape. When the hissing 2
sound has stopped, press down on the cap while turning it counterclockwise, and then remove the cap.
NOTE:
If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant 7
as soon as possible.
8
6-43
SCOOTER CARE AND STORAGE
EAU26090
ucts onto seals, gaskets and wheel thinner, fuel (gasoline), rust re-
Care axles. Always rinse the dirt and de- movers or inhibitors, brake flu-
While the open design of a scooter re- greaser off with water. id, antifreeze or electrolyte.
veals the attractiveness of the technol- ● Do not use high-pressure wash-
1 ogy, it also makes it more vulnerable. Cleaning ers or steam-jet cleaners since
Rust and corrosion can develop even if ECA10780
they cause water seepage and
high-quality components are used. A CAUTION: deterioration in the following ar-
2
rusty exhaust pipe may go unnoticed ● Avoid using strong acidic wheel eas: seals (of wheel and swing-
on a car, however, it detracts from the cleaners, especially on spoked arm bearings, fork and brakes),
3 overall appearance of a scooter. Fre- wheels. If such products are electric components (couplers,
quent and proper care does not only used on hard-to-remove dirt, do connectors, instruments,
4 comply with the terms of the warranty, not leave the cleaner on the af- switches and lights), breather
but it will also keep your scooter looking fected area any longer than in- hoses and vents.
good, extend its life and optimize its structed. Also, thoroughly rinse ● For scooters equipped with a
5 performance. the area off with water, immedi- windshield: Do not use strong
ately dry it, and then apply a cor- cleaners or hard sponges as
6 Before cleaning rosion protection spray. they will cause dulling or
1. Cover the muffler outlet with a ● Improper cleaning can damage scratching. Some cleaning com-
7 plastic bag after the engine has windshields, cowlings, panels pounds for plastic may leave
cooled down. and other plastic parts. Use only scratches on the windshield.
2. Make sure that all caps and covers a soft, clean cloth or sponge Test the product on a small hid-
8 as well as all electrical couplers with mild detergent and water to den part of the windshield to
and connectors, including the clean plastic. make sure that it does not leave
9 spark plug cap, are tightly in- ● Do not use any harsh chemical any marks. If the windshield is
stalled. products on plastic parts. Be scratched, use a quality plastic
3. Remove extremely stubborn dirt, sure to avoid using cloths or polishing compound after
like oil burnt onto the crankcase, sponges which have been in washing.
with a degreasing agent and a contact with strong or abrasive
brush, but never apply such prod- cleaning products, solvent or
7-1
SCOOTER CARE AND STORAGE
After normal use salt. EWA10940
7-3
SCOOTER CARE AND STORAGE
pivoting points of all levers and
pedals as well as of the sidestand/
centerstand.
5. Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground. Alterna- 2
tively, turn the wheels a little every
month in order to prevent the tires
from becoming degraded in one 3
spot.
6. Cover the muffler outlet with a 4
plastic bag to prevent moisture
from entering it.
5
7. Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a month. 6
Do not store the battery in an ex-
cessively cold or warm place 7
[less than 0 °C (30 °F) or more
than 30 °C (90 °F)]. For more in-
8
formation on storing the battery,
see page 6-34.
9
NOTE:
Make any necessary repairs before
storing the scooter.
7-4
SPECIFICATIONS
EAU2633E
Engine oil: Fuel:
Dimensions: Type: Recommended fuel:
Overall length: YAMALUBE 4, SAE10W30 or SAE20W40 Unleaded gasoline only
2370 mm (93.3 in) Fuel tank capacity:
0° 10° 30° 50° 70° 90° 110° 130°F
Overall width: 14.0 L (3.70 US gal) (3.08 Imp.gal)
1 825 mm (32.5 in) YAMALUBE 4 (10W30)
Fuel injection:
or SAE 10W30
Overall height:
Manufacturer:
1050 mm (41.3 in)
2 YAMALUBE 4 (20W40) AISAN
Seat height: or SAE 20W40 Model/quantity:
655 mm (25.8 in)
1100-87C70-A/1
Wheelbase: –20° –10° 0° 10° 20° 30° 40° 50°C
3 1615 mm (63.6 in)
Spark plug (s):
Ground clearance: Recommended engine oil grade: Manufacturer/model:
105 mm (4.13 in) API service SE, SF, SG type or higher NGK/CPR7EA-9
4 Engine oil quantity: Spark plug gap:
Minimum turning radius:
2800 mm (110.2 in) Without oil filter element replacement: 0.8–0.9 mm (0.031–0.035 in)
Weight: 1.50 L (1.59 US qt) (1.32 Imp.qt) Clutch:
5
With oil filter element replacement: Clutch type:
With oil and fuel:
1.70 L (1.80 US qt) (1.50 Imp.qt) Dry, centrifugal automatic
200.0 kg (441 lb)
6 Engine: Final transmission oil: Transmission:
Type: Primary reduction system:
Engine type:
SAE10W30 type SE motor oil Helical gear
Liquid cooled 4-stroke, DOHC
7 Cylinder arrangement: Quantity: Primary reduction ratio:
0.25 L (0.26 US qt) (0.22 Imp.qt) 36/14 (2.571)
Forward-inclined single cylinder
Cooling system: Secondary reduction system:
8 Displacement:
Helical gear
250.0 cm3 (15.26 cu.in) Coolant reservoir capacity (up to the maxi-
Secondary reduction ratio:
Bore × stroke: mum level mark):
50/14 (3.571)
9 66.0 × 73.0 mm (2.60 × 2.87 in) 0.25 L (0.26 US qt) (0.22 Imp.qt)
Radiator capacity (including all routes): Transmission type:
Compression ratio:
1.57 L (1.66 US qt) (1.38 Imp.qt) V-belt automatic
10.80 :1
Air filter: Operation:
Starting system:
Centrifugal automatic type
Electric starter Air filter element:
Lubrication system: Oil-coated paper element
Wet sump
8-1
SPECIFICATIONS
Chassis: Rear: Front suspension:
Frame type: 225 kPa (33 psi) (2.25 kgf/cm2) Type:
Steel tube backbone Loading condition: Telescopic fork
Caster angle: 90–190 kg (198–419 lb) Spring/shock absorber type:
28.00 ° Front: Coil spring/oil damper
Trail: 200 kPa (29 psi) (2.00 kgf/cm2) Wheel travel:
103.0 mm (4.06 in) Rear: 100.0 mm (3.94 in)
Front tire: 250 kPa (36 psi) (2.50 kgf/cm2) Rear suspension:
Front wheel: 2
Type: Type:
Tubeless Wheel type: Unit swing
Size: Cast wheel Spring/shock absorber type: 3
120/70-13M/C 53P Rim size: Coil spring/oil damper
Manufacturer/model: 13M/C x MT3.50 Wheel travel:
DUNLOP/D305F Rear wheel: 75.0 mm (2.95 in) 4
Rear tire: Wheel type: Electrical system:
Type: Cast wheel Ignition system:
Tubeless Rim size: Transistorized coil ignition (digital) 5
Size: 13M/C x MT3.50 Charging system:
130/70-13M/C 63P Front brake: AC magneto
6
Manufacturer/model: Type: Battery:
DUNLOP/D305 Single disc brake Model:
Loading: Operation: YTZ10S 7
Maximum load: Right hand operation Voltage, capacity:
190 kg (419 lb) Recommended fluid: 12 V, 8.6 Ah
* (Total weight of rider, passenger, cargo DOT 4 Headlight: 8
and accessories) Rear brake: Bulb type:
Tire air pressure (measured on cold Type: Halogen bulb
9
tires): Single disc brake Bulb voltage, wattage × quantity:
Operation:
Loading condition: Low beam headlight:
Left hand operation
0–90 kg (0–198 lb) 12 V, 55.0 W × 1
Recommended fluid:
Front: High beam headlight:
DOT 4
200 kPa (29 psi) (2.00 kgf/cm2) 12 V, 55.0 W × 1
8-2
SPECIFICATIONS
Tail/brake light: Auxiliary DC connector fuse:
LED 10.0 A
Front turn signal/position light: Backup fuse:
12 V, 27 W/8.0 W × 2 10.0 A
Rear turn signal light:
1 12 V, 21.0 W × 2
License plate light:
12 V, 5.0 W × 1
2 Meter lighting:
LED
High beam indicator light:
3 LED
Turn signal indicator light:
LED
4
Coolant temperature warning light:
LED
5 Engine trouble warning light:
LED
Fuses:
6 Main fuse:
30.0 A
Headlight fuse:
7 15.0 A
Taillight fuse:
10.0 A
8 Signaling system fuse:
10.0 A
9 Ignition fuse:
10.0 A
Radiator fan fuse:
10.0 A
Fuel injection system fuse:
10.0 A
8-3
CONSUMER INFORMATION
EAU26351 EAU26381 EAU26410
9-1
CONSUMER INFORMATION
EAU26540
Model label
1
1
4
1. Model label
9-2
CONSUMER INFORMATION
EAU26550
9-3
CONSUMER INFORMATION
EAU26580
● Exhaust pipe
4 ● Silencer
Intake system
● Air cleaner case
5
● Air cleaner element
● Intake duct
9-4
CONSUMER INFORMATION
EAU26611
Maintenance record
Copies of work orders and/or receipts for parts purchased and installed on your motorcycle will be required to document that
maintenance has been completed in accordance with the emissions warranty. The chart below is printed only as a reminder
that maintenance work is required. It is not acceptable proof of maintenance work.
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
2
600 mi
(1000 km) or
1 month 3
4000 mi
(6000 km) or
6 months 4
7000 mi
(11000 km) or
12 months
5
10000 mi
(16000 km) or 6
18 months
13000 mi
(21000 km) or 7
24 months
16000 mi
(26000 km) or 8
30 months
19000 mi
9
(31000 km) or
36 months
22000 mi
(36000 km) or
42 months
9-5
CONSUMER INFORMATION
Maintenance Date of Servicing dealer
Mileage Remarks
interval service name and address
25000 mi
(41000 km) or
1 48 months
28000 mi
(46000 km) or
2 54 months
31000 mi
(51000 km) or
3 60 months
9-6
CONSUMER INFORMATION
EAU26661
9-7
CONSUMER INFORMATION
9-8
CONSUMER INFORMATION
EAU26750
9-9
CONSUMER INFORMATION
We urge you to act now. You’ll get the excellent benefits of
TRIP coverage right away, and you’ll rest easy knowing
you’ll have strong factory-backed protection even after your
Yamaha Limited Warranty expires.
1 A special note:
If visiting your dealer isn’t convenient, contact Yamaha with
your Primary ID number (your frame number). We’ll be
2 happy to help you get the Y.E.S. coverage you need.
Yamaha Service Marketing
3 P.O. Box 6555
Cypress, CA 90630
1-(866)-YES-EXTD (1-866-937-3983)
4
9-10
INDEX
A Front and rear brake pads, checking....... 6-29 R
Acceleration and deceleration ...................5-2 Front fork, checking................................. 6-32 Rear brake lock lever ................................ 3-7
Accessories and replacement parts ........6-27 Fuel ........................................................... 3-9 Rear brake lock lever cable, adjusting .... 6-28
Air filter element and check hoses and Fuel tank cap............................................. 3-8 Rider backrest, adjusting......................... 3-11
V-belt case air filter element..................6-21 Fuses, replacing ...................................... 6-35 S
B H Safe-riding points ...................................... 1-4
Battery .....................................................6-34 Handlebar switches ................................... 3-6 Safety defects, reporting ........................... 9-3
Brake fluid, changing ...............................6-30 Headlight bulb, replacing......................... 6-37 Safety information ..................................... 1-1
Brake fluid level, checking .......................6-29 Helmet holder .......................................... 3-12 Seat......................................................... 3-10
Brake lever, front .......................................3-7 High beam indicator light........................... 3-2 Sidestand ................................................ 3-15
Brake lever, rear ........................................3-7 Horn switch................................................ 3-6 Spark plug, checking............................... 6-13
Brake levers, lubricating ..........................6-31 I Specifications ............................................ 8-1
Braking ......................................................5-2 Identification numbers ............................... 9-1 Starting off................................................. 5-2
C Ignition circuit cut-off system ................... 3-16 Starting the engine .................................... 5-1
Cables, checking and lubricating .............6-31 Indicator and warning lights....................... 3-2 Start switch................................................ 3-6
Canister ...................................................6-15 K Steering, checking................................... 6-33
Care ...........................................................7-1 Key identification number .......................... 9-1 Storage...................................................... 7-3
Catalytic converter ...................................3-10 L Storage compartments............................ 3-12
Centerstand and sidestand, checking and Labels, location of ..................................... 1-6 T
lubricating ..............................................6-32 License plate light.................................... 6-41 Tail/brake light......................................... 6-38
Coolant ....................................................6-20 M Throttle cable free play, checking ........... 6-24
Coolant temperature warning light.............3-2 Main switch/steering lock .......................... 3-1 Throttle grip and cable, checking and
Cowlings and panels, removing and Maintenance and lubrication, periodic....... 6-4 lubricating ............................................. 6-31
installing ..................................................6-8 Maintenance, emission control system ..... 6-3 Tires ........................................................ 6-24
D Maintenance, periodic ............................... 6-1 Tool kit....................................................... 6-2
Dimmer switch ...........................................3-6 Maintenance record................................... 9-5 Troubleshooting ...................................... 6-41
E Model label ................................................ 9-2 Troubleshooting charts............................ 6-42
Engine break-in .........................................5-3 Multi-function display................................. 3-3 Trunk ....................................................... 3-14
Engine oil and oil filter element................6-15 N Turn signal indicator lights ........................ 3-2
Engine stop switch.....................................3-6 Noise regulation ........................................ 9-4 Turn signal light bulb (front), replacing.... 6-39
Engine trouble warning light ......................3-2 P Turn signal light bulb (rear), replacing..... 6-40
F Turn signal switch ..................................... 3-6
Parking ...................................................... 5-4
Final transmission oil ...............................6-19 Part locations............................................. 2-1 V
Front and rear brake lever free play ........6-27 Pre-operation check list............................. 4-2 Valve clearance....................................... 6-24
INDEX
Vehicle identification number .................... 9-1
W
Warranty, extended................................... 9-9
Warranty, limited ....................................... 9-7
Wheel bearings, checking....................... 6-34
Wheels .................................................... 6-26
YAMAHA MOTOR CO., LTD.
PRINTED ON RECYCLED PAPER PRINTED IN JAPAN
2005.7–0.4×1 !
(E)