Escolar Documentos
Profissional Documentos
Cultura Documentos
Mounting Instruction
Main contents
1 Introduction 1401-0001-401
June 2003
Framo No. 1401-0001-4
Feb-2000
Mounting Instruction
Introduction
CONTENTS
1 Framo documentation
2 Ordering new parts - Return of parts
3 Addresses
Framo Mounting Instruction No.1401-0001-4
Feb-2000
INTRODUCTION Page 2 of 4
1 FRAMO DOCUMENTATION
The Framo documentation consists of instructions and drawings for installation, operation and
service. This documentation is our property. It is not to be traced, copied or published without our
written consent, nor to be misused in any way.
Framo Mounting Instruction is the general requirements to the yards for handling and installation
of a Framo cargo pumping system, and it contains general instructions for handling, storage and
installation of Framo equipment, in addition to design and installation of the hydraulic piping
system.
It is based upon practical experience from installation of high pressure hydraulic systems in co-
operation with yards and owners all over the world. Kindly follow the instructions carefully to ensure
a successful installation and a well functioning cargo pumping system. Please make special
attention to the following:
Others:
- Do not paint mechanical parts of switches (valve shutdown switches, or equal), manometers,
level gauges or similar equipment, or flexible rubber elements (flexible hoses, dampers etc.)
- Never weld on Framo equipment without special agreement.
The instructions are also based upon the authorities' requirements. These are however revised
from time to time, and it is therefore necessary to keep oneself informed about the alterations and
discrepancies between the different national authorities and classification societies.
If drawings are sent to Framo for information or comments, yard must call attention to eventual
deviation from Framo Mounting Instruction by giving remarks on the drawings.
Framo Mounting Instruction No.1401-0001-4
Feb-2000
INTRODUCTION Page 3 of 4
Documentation for yard’s design and installation is supplied to the yard shortly after receiving
the order, and contains the following:
Framo Service Manual includes information for initial start-up, operation and maintenance of the
system. The manuals are supplied to the yard before commissioning.
When parts are returned in connection with guarantee claim or repair, the following must be given:
- Yard / Hull number / Name of vessel.
- Framo sales order number (see cover for Framo Documentation).
- Reason for return.
- Name and number of part, vessel's claim no. if applicable.
The parts must be protected against rust and be properly packed.
3 ADDRESSES
Sales Department
FRANK MOHN A/S Telephone: (47) 55 99 90 00
P.O. Box 98 Slåtthaug Telefax: (47) 55 99 93 80
N-5851 BERGEN, Norway E-Mail: marine@framo.no
Internet: www.framo.com
Project Management
The Project Department is totally responsible for every order on Framo Cargo Pumping
System. To handle each individual order, a Project manager in the Project Department will be
appointed. The Project manager is the main contact during the project- and installation period.
If the order contains hydraulic- or cargo piping, this part of the order will be handled by the
Piping Department which will handle the engineering, documentation and supply of piping.
A Project engineer in the Piping Department will be appointed accordingly.
Checking of the installation during commissioning and follow-up during the guaratee period is
handled by the Service Department. A Project engineer at the Service Department will be
appointed, and will be the main contact during the commissioning and guarantee period.
Contact addresses:
Project Department
FRANK MOHN FUSA AS Telephone: (47) 55 99 96 00
P.O. Box 10 Telefax: (47) 55 99 97 84
N-5641 FUSA, Norway E-Mail: project.marine@framo.no
Piping Department
FRANK MOHN FLATØY A/S Telephone: (47) 55 99 94 00
Flatøy Telefax: (47) 55 99 95 84
N-5918 FREKHAUG, Norway E-Mail: piping.marine@framo.no
Service Department
FRANK MOHN SERVICES AS Telephone: (47) 55 99 92 00
P.O. Box 44 Slåtthaug After 1600 hrs.: (47) 90 99 00 06
N-5851 BERGEN, Norway Telefax: (47) 55 99 93 82
E-Mail: service@framo.no
Framo No. 1401-0002-4
Rev. B Dec-2001
Mounting Instruction
CONTENTS
1 Framo cargo pumping system
2 Location in general
3 Submerged cargo pumps
4 Submerged ballast pumps
5 Location of other equipment
6 Framo control system
7 Hydraulic power units
8 Hydraulic transmission equipment
9 Hydraulic oil storage / Clean oil drain tank
Framo Mounting Instruction No.1401-0002-4
Rev.B Dec-2001
EQUIPMENT - LOCATION ON BOARD Page 2 of 8
For most of the systems delivered today, the hydraulic power packs, system tank, oil cooler and
main filter are assembled, tested and supplied from our factory as complete compact power units.
2 LOCATION IN GENERAL
The following factors must be considered when selecting suitable locations for the equipment:
Stripping valve
Exhaust trap
Service valves
Local control valve Drop line
High pressure pipe
Valve for
Low pressure pipe drop line
CL pipestack
d
h ea
B ulk Pipestack parallel
to bulkhead
Location of brackets
for lower support ring
Position of suction well
Clearance between
suction bellmouth and well
Suction well
Cargo tanks should be designed with suction wells for optimal :
- Cargo pumping
- Stripping
- Service access
Fig. 2
For further information see section 4.
Framo Mounting Instruction No.1401-0002-4
Rev.B Dec-2001
EQUIPMENT - LOCATION ON BOARD Page 4 of 8
Arrangement on deck
An obstruction-free zone must be
prepared above the pump, making it
possible to lift the pipe stack and the
pump head out of the tank if
necessary.
- Electrical/hydraulical remote control assembly for the hydraulically driven pumps, controlling
the pump speed, (normally installed on main deck level).
- Thruster pilot control valve assembly, must be installed as close to the thruster motor
as possible. For more details, see section 11.
Separately supplied pilot filter for these valves must be located as close to the valves as possible.
Framo recommend to install the storage/clean oil drain tank below the HPU, either as two sepa-
rated tanks, or as a combination tank for storage- and clean oil drain. With this location, eventual
overflow from the system tank and drainage from the HPU will gravitate down to the clean oil
drain tank.
The storage tank/clean oil drain tank must be installed in-door, and the ship bulkhead or shell
plating must not be part of the tank. This to avoid condensation and water in the hydraulic oil due
to temperature differences. Neither must heated surfaces with temperature above 60°C be part of
the tank, (fuel tanks etc.).
The transfer unit must be located close to the storage/clean oil drain tank to minimise the suction
side pressure drop.
Mounting Instruction
CONTENTS
1 Goods receival
2 Preservation, packing and marking
3 Handling of Framo equipment
3.1 Handling of power units
3.2 Handling of submerged cargo- and ballast pumps
3.3 Handling of heat exchanger
3.4 Handling of portable equipment
4 Storage at yard
4.1 Storage in dry and clean conditions
4.2 Warehouse storage
4.3 Outdoor storage
Framo Mounting Instruction No.1401-0003-4
Feb-2000
EQUIPMENT HANDLING - STORAGE AT YARD Page 2 of 9
1 GOODS RECEIVAL
Immediately after receipt of equipment, please check that the supply corresponds to the packing
list. Any missing items must be reported to Frank Mohn Fusa AS without delay.
The equipment should be carefully inspected for transportation damage. Damages should be
recorded, photographed, witnessed and reported to carriers and to Frank Mohn Fusa AS.
Mild steel components are protected against corrosion by means of priming or painting outside and
protecting oil inside. The preserving oil is mixable with the hydraulic oil, and will give sufficient
protection for about 1 year provided that the blank flanges are kept on.
Un-primed mild steel seal faces are normally protected by a removable corrosion preventive
coating (Tectyl).
Electrical equipment
like electrical cabinets, starters and control panels have also silica gel inside for protection against
moisture. Ventilation openings and cable entrances on electrical motors are in addition covered by
fire resistant tarpaulin.
Power units
are normally covered by plastics and shipped in containers. If they are shipped on open flat racks,
they are covered by light tarpaulin (reinforced plastic) in addition to the plastics.
Prefabricated pipes
are packed on transport racks with wooden frames and covered by plastics.
Framo Mounting Instruction No.1401-0003-4
Feb-2000
EQUIPMENT HANDLING - STORAGE AT YARD Page 3 of 9
Packing list
Contents
FM order no.
Customer
Dispatch information
Item See Framo specification *
Item details Package no., Identification no.,
quantity, description etc.
Packing specification
Contents
FM order no.
Packages no. Every case or pallet is marked
with packages no.
Packages details Dimension and weight
Container specification
If the equipment is shipped in containers, the content in each
container is given in this specification.
Contents
FM order no.
Packages no.
Packages details Dimension and weight
Framo Mounting Instruction No.1401-0003-4
Feb-2000
EQUIPMENT HANDLING - STORAGE AT YARD Page 4 of 9
Stainless steel components must not be in direct contact with mild steel.
Transportation in container
Normally the power units are shipped in closed containers and should be taken out of the container
as shown for the cargo pumps on page 6.
If the power units are shipped in containers with open top, please note that these containers have a
narrow passage at the top. Therefore, the power units must be lifted free for easy guiding and
taken out broadwise. Special care must be taken not to collide with the side walls of the container.
Fig. 1
The only acceptable way to lift pumps out of the wooden racks is to lift each pump/pump section
separately.
Fig. 2
Fig. 3
Note! Damage to pump due to incorrect lifting and handling will not be covered by Framo’s
guarantee.
Framo Mounting Instruction No.1401-0003-4
Feb-2000
EQUIPMENT HANDLING - STORAGE AT YARD Page 6 of 9
If the pumps have been shipped in a closed container, they have to be pulled out as shown below.
The following equipment is necessary for unpacking and lifting (Framo supply):
- Two softslings. Minimum working Load Limit (WLL): 5 000kg. Length: 18 meters
- Four softslings. Minimum working Load Limit (WLL): 1 000kg. Length: 2 meters
Fig. 4
2. The two softslings (L = 18m) must be fastened on the horizontal beam of the transportation
frame and to a forklift.
To pull the transportation frame out of the container the forklift must have a constant tension on
the softslings. Pull load is approximately 60% of transportation frame and pumps weight.
Fig. 5
3. The other two pallets must be placed as shown in fig. 6. They must not interfere with the lifting
points.
Fig. 6
Framo Mounting Instruction No.1401-0003-4
Feb-2000
EQUIPMENT HANDLING - STORAGE AT YARD Page 7 of 9
Softslings
Minimum WLL= 5000 kg
Minimum lenght = 18 m
o
Warning !
Max. 30 Avoid contact
Lifting Softslings
point Length = 2m
4 STORAGE AT YARD
Generally it is preferred that all Framo equipment should be stored in-door.
The equipment must be stored away from corrosive or chemically damaging fumes.
Storage even for a short period in an area where work activities such as welding, grinding, sand-
blasting, painting, etc. is going on is prohibited.
For protection and easy identification, keep the equipment in the packages supplied from Framo
until installation onboard. If only some items in a box are needed for installation, keep the others in
the box until installation.
The protection on electric motors must be kept on until start up, and will then be removed by the
Framo commissioning engineer.
Control panels must be covered after installation onboard.
As informed in chapter 2, Framo equipment is preserved for 1 year storage. This includes also
cargo- and ballast pumps due to the internal mild steel hydraulic motor and high pressure pipe.
Note! For long time storage (1 year or more), contact Framo for special instruction.
The minimum storage conditions for Framo equipment are given below.
* Electrically driven power units may be stored in warehouse without steady temperature provided
that the electric motor heating elements are connected and switched “on”.
Note! Connecting power voltage to termistors will damage the termistors and eventually the
motor windings.
Warnings should be placed on the motors when the heaters are connected.
- Cargo coolers/heaters.
- Deck trunks in stainless steel, (flange protection must be kept on).
- Pump supports.
- Stainless steel pipes.
- Submerged cargo pumps and ballast pumps.
Note! The pumps must not be in direct contact with mild steel.
Tarpaulin
Cargo pump
Fig. 8
Oil in drums.
To prevent water from leaking into the hydraulic oil, the drums have to be stored horizontally and
in such a way that the drum bungs are wet by the oil.
The hydraulic oil is mixed with special additives, which improve the oil quality. If the oil is mixed
with water, the additives may lose effect, or in worst case, give negative effect. Corrosion will
occur and abnormal wear will lead to breakdown of the system.
Fig. 9
Framo No. 1401-0004-4
Feb-2000
Mounting Instruction
CONTENTS
1 General
2 Orientation in tank
2.1 Arrangement on top plate
2.2 Nozzle loads
2.3 Location of brackets for intermediate
support(s)
3 Installation of deck trunk and brackets
for intermediate and bottom support
3.1 Framo dummy
3.2 Deck trunk
3.3 Bracket for bottom support
3.4 Bracket(s) for intermediate support
3.5 Recommendation for welding stainless
steel to carbon steel
4 Prefabrication of deck piping
5 Assembling of pipe stacks
6 Installation of pumps in tank
6.1 Installation of SD100/125/150/200/250
6.2 Installation of SD3000/350
6.3 Additional information for pumps
above 20 meter
7 Pump with cofferdam header tank
Framo Mounting Instruction No.1401-0004-4
Feb-2000
INSTALLATION OF SUBMERGED CARGO PUMPS Page 2 of 22
1 GENERAL
Figures in this instruction are made for all cargo pumps. It is supposed that a dummy equipment
package intended for the pump type to be installed, is available. For further information,
see drawings for the actual cargo pump, deck trunk, support, suction well and dummy.
Top plate
Top plate
The cargo pump is supported by
a deck trunk welded to the deck.
Resilient A special gasket and a resilient
top plate connection
Deck trunk bolt arrangement will prevent
noise and cargo leakage.
Pipe stack
The pipe stack connects the
pump head to the top plate.
Pipe stack Dependent on pump length,
Intermediate Cargo pipe the pipe stack is supported by
support intermediate support(s).
Cofferdam pipe
Fig. 1
Framo Mounting Instruction No.1401-0004-4
Feb-2000
INSTALLATION OF SUBMERGED CARGO PUMPS Page 3 of 22
2 ORIENTATION IN TANK
Note! Submerged cargo pumps should be installed at the aft end or in the lowest part of
each tank, located either to port or starboard (to allow optimal tank emptying).
The overview below indicates how the orientation of the pumps affects location of the suction well,
location of pipe stack support(s) (if any) and location of the cargo line and hydraulic line connections.
Pilot line
Cargo line
Stripping valve
CL pipestack
d
hea Intermediate
B ulk support
Bracket for CL
intermediate
support
CL
Bottom support
Suction well
Alternative orientation
of suction well Space for service.
See dimensional drawing
for suction well.
Fig. 2
Framo Mounting Instruction No.1401-0004-4
Feb-2000
INSTALLATION OF SUBMERGED CARGO PUMPS Page 4 of 22
Exhaust trap
Purging connection
(purging of cargo pipe)
Drain valve
500
500
Fig. 3
Fig. 4
Framo Mounting Instruction No.1401-0004-4
Feb-2000
INSTALLATION OF SUBMERGED CARGO PUMPS Page 5 of 22
Centerline to be
parallel to bulkhead
38037<3( )>N1@ )>N1@
6'
6'
6'
F2
6'
6'
F1 6'
6'
Fig. 5
Fig. 6
Supports for all cargo pumps except SD300 and SD350 may enter the cargo tank through standard
man-hole openings. Due to the size the supports of SD300 and SD350 must be placed in tank
before the deck is closed.
All welding on suction well and deck trunk has to be finished before installation of the brackets.
Framo Mounting Instruction No.1401-0004-4
Feb-2000
INSTALLATION OF SUBMERGED CARGO PUMPS Page 6 of 22
To find pump lenght (L) and location for the bracket(s) relative to the suction well, following
calculation(s) has to be done:
S
L = TB + S - C
H
Deck trunk
50-100 mm
2QHLQWHUPHGLDWHVXSSRUW
Approx.
+HLJKW>PP@ )DFWRUN
$ N [/
N
7ZRLQWHUPHGLDWHVXSSRUWV
$ N [/
N
$ N [/
N
Lower edge of
L
TB
A1 = Intermediate support height [mm]
A2
Fig. 7
Framo Mounting Instruction No.1401-0004-4
Feb-2000
INSTALLATION OF SUBMERGED CARGO PUMPS Page 7 of 22
It is neccessary to remove the flange protection for deck trunk (plywood) when using
the top plate dummy. It is important to remount the plywood after use of dummy.
The dummy equipment package and assembling of measuring pipe are shown on fig. 8a and 8b.
For length of dummy (LD), see Framo specification.
Laser
Adjustment screws
for deck trunk height
Support dummy
Measuring pipe
(one or several sets)
Pipe no.2
(Marked with two
white tape rings)
Tape rings
to be of
equal color
Support dummy
Pipe no.1
Distance plate
(Marked with one
white tape ring)
Measuring tape
Calibration of laser
The laser is to be controlled before use to detect any
inaccuracy during transportation. Battery 1,5 volt
Control and adjust the laser as follows: (Size C)
Fig. 10
Framo Mounting Instruction No.1401-0004-4
Feb-2000
INSTALLATION OF SUBMERGED CARGO PUMPS Page 9 of 22
Y Edges parallell
to centre line CL
X
Position of
hydraulic valve
Position of
Pump center line cargo flange
Centre line CL
through centre of cargo line
and hydraulic flange connections
Fig. 13
Y
Trunk
Deck trunk
Welding seam must not Fig. 14
be orientated in ship's
transverse direction
Fig. 12
Framo Mounting Instruction No.1401-0004-4
Feb-2000
INSTALLATION OF SUBMERGED CARGO PUMPS Page 10 of 22
Position of PUMP Ø
measuring pipe: SD 100 230
Adjustment nuts SD 125 230
Highest point
in bottom of the SD 150 230
suction well SD 200 300
SD 300 350
SD 350 400
Laser beam
Ø
5 Spot welding
Pump center
Laser beam
Ø20
Approx. 0,5mm
Measuring pipe
not to touch
distance plate
Laser beam to hit within: Ø=20 mm
Fig. 16
Framo Mounting Instruction No.1401-0004-4
Feb-2000
INSTALLATION OF SUBMERGED CARGO PUMPS Page 11 of 22
6 Welding 7 Checking
Ruler
Remove
Laser adjustment
R
screws
TB
be locked to
measuring tape.
PUMP R
SD 100 115
SD 125 115
SD 150 115
0 SD 200 150
SD 300 175
SD 350 200
0
90
0
180 0
0
R
Fig. 17
Framo Mounting Instruction No.1401-0004-4
Feb-2000
INSTALLATION OF SUBMERGED CARGO PUMPS Page 12 of 22
8 Adjustment of procedure.
After measuring the first trunk in accordance with 7 , proceed with the next trunk and
adjust procedure according to the table below if necessary. The number listed in the table
below includes gasket and cargo pump tolerances. Proceed with welding of trunks until
recommended height is reached.
6' 6' 6' 6' 6' $FWLRQ
6'
,QFUHDVHGLVWDQFHSODWHWKLFNQHVVIRU
7% PLQ / WKHQH[WWUXQNVWRREWDLQDFFHSWDEOH
DYHUDJHFOHDUDQFH
5HFRPPHQGHGFOHDUDQFH
7% /
5HSHDWSURFHGXUH
PLQ
8VHDGLVWDQFHSODWHZLWKUHGXFHG
7% PLQ / ! ! ! ! ! WKLFNQHVVLQRUGHUWRREWDLQ
DFFDSWDEOHDYHUDJHFOHDUDQFH
7REHFKHFNHGDIWHUSXPS
& +-
+-
+-
+-
+-
LQVWDOODWLRQ
7% LVWKHPLQLPXPYDOXHRI7%
PLQ
/LVWKHVSHFLILHGOHQJWKRIWKHFDUJRSXPS
Gasket
Ruler Approx. 2 mm
(L)
Important:
Install the deck trunk in
R correct height relative
to the suction well.
- Service impossible
Fig. 18
Framo Mounting Instruction No.1401-0004-4
Feb-2000
INSTALLATION OF SUBMERGED CARGO PUMPS Page 13 of 22
All welding on suction well and deck trunk has to be finished before installation
of the bottom support brackets.
1 2a SD125/150
Support dummy
Brackets
Laser beam
2b SD100/200/300/350
Support dummy
Pump center
3a SD125/150 3b SD100/200/300/350
Laser
beam Laser
beam
0O 0O
Blue tape
Blue tape
Mirror
Mirror
Adjust brackets
before welding O
Mark Mark 90
Bolts
Bolts 90
O
a
Fig. 19
Framo Mounting Instruction No.1401-0004-4
Feb-2000
INSTALLATION OF SUBMERGED CARGO PUMPS Page 14 of 22
1 2 Laser beam to
hit dummy center
0O
Bolts
Measuring pipe 90
O
Laser beam
Mirror
Blue tape
Mark
CL CL
Pump center
Fig. 20
The dummy can now be used for adjustment of the piping by fixing the pipe flanges to the relevant
positions/brackets on the dummy.
Hydraulic piping
Connections for
Cargo pipe other pipes
Fig. 21
Be careful not to damage the sealing surface on the deck trunk and
protect the seal faces by the supplied plywood after this operation.
Fig. 22
Check that pump no. on all the pump parts are identical. Pump no. is placed on top plate and
flange for volute casing. Locate the pump parts in correct positions one after another.
Framo Mounting Instruction No.1401-0004-4
Feb-2000
INSTALLATION OF SUBMERGED CARGO PUMPS Page 16 of 22
Note !
All pipes must be checked for Bolt, washer
and nut
foreign bodies before
connection. Any parts left in the Seal rings
pipes (screws, nuts, plastic bolts
rags, etc.) may cause serious
damage to the pump. Connection pipe
Hydraulic pipes
-bolts
-washers
-nuts
-seal rings
-connection pipe
-circlip
Fig. 24 Split flanges
Pumps shipped as one complete unit are pressure tested before leaving Framo works. Pumps
delivered in two parts or more have to be pressure tested after assembling. Blank off cofferdam
check pipe (see fig. 25). The blank flange is a part of the Framo supplied standard tool.
Relief valve
Unscrew the complete relief valve and connect a manometer to the G1/4 connection (not Framo
delivery). Connect air/nitrogen supply to the snap-on coupling on the purging connection (flex. hose
with snap on couplings is Framo delivery), and increase pressure to max. 3 bar. Stop the
air/nitrogen supply and observe the pressurized volume for 15 minutes.
Reinstall the complete relief valve and assemble the blank flange on the outlet from cofferdam
check pipe.
Framo Mounting Instruction No.1401-0004-4
Feb-2000
INSTALLATION OF SUBMERGED CARGO PUMPS Page 18 of 22
Preparations:
Pickling
Pickling will be required prior to installation if the pump has been exposed to iron dust during
storage or corroded surfaces/spots are detected. Framo recommend Avesta Pickling Paste or
equal types for stainless steel.
Follow the manufacturers procedure for pickling before starting the work.
Blank flanges
Blank flanges and seals on top plate shall be left until connection of the pump to the vessels piping
systems. The blank flanges on the pumps suction opening and the protection around the pump
shaft shall be removed only by the Framo service engineer before water is filled into the tank.
Special tools required for installations are supplied by Framo in the toolbox.
See tool list for descriptions.
Support ring Framo supply
Bottom support /Intermediate support(s)
Fasteners : Yard supply
Install the support(s) on the bracket before Material : Stainless
the pump. Tighten upper nuts and lock nuts to Quality : A4-80
174 Nm (Fig. 26). Flat washer
Support bracket Yard supply
If coated surfaces on bracket for support:
1) Assemble upper nut, use 174Nm torque. Coating touch up
2) Retighten to specified torque. Flat washer
3) Assemble lock nut, use 174Nm torque. Upper nut (Torque 174 Nm)
Lock nut (Torque 174 Nm)
Snatch
block
Lower part Upper part
Fig. 30
Install rubber bushings and hexagon head bolts under the
trunk flange. Use Loctite on the bolts. Gasket
Tighten bolts in a diagonal sequence to 44 Nm. Remove
the two guide pins, and install the two remaining rubber
bushings and bolts. Tighten bolts to 44 Nm. Rubber
bushing
Lift the pump to a vertical position. Preferably two cranes should be used for this operation, one to
keep the pump clear of the ground and the other for lifting. The pump shall not be allowed to slide
along the ground during lifting.
All pumps above 12 metres should be lifted by using a snatch block together with the crane on the
lower part of the pump. Minimum length of the wire through the snatch block = 2 x length of the
lower part of pump.
Snatch
block
Lower part Upper part
Lower the pump until the top plate rests on the deck
trunk. Use 2 guiding pins to get the correct position.
Fig. 33
Note !
The pump has to be pressure tested
after assembling and installation in tank.
That demand an arrangement in tank
which give access to the split flanges.
Fig. 35
Filling of cofferdam
- Fill the cofferdam through the headertank until the Header tank
liquid level stabilises just above low level mark on
the sight glass.
S D 100 (L x 0,6) + 3
SD 125/150 (L x 0,6) + 12
S D 200 (L x 3,7) + 8
S D 250 (L x 3,7) + 14
S D 300 (L x 4,3) + 13
S D 350 (L x 5,1) + 19
Mounting Instruction
1 STORING ON BOARD
Fig. 1
Fig. 2
Portable winch:
The portable winch must be safely supported and fastened in order to
avoid wear or damages due to ship movements.
Framo Mounting Instruction No.1401-0005-4
Rev. A Mar-2003
INSTALLATION OF PORTABLE EQUIPMENT Page 3 of 3
Fig. 3
Framo No. 1401-0006-4
Rev.B Jan-2003
Mounting Instruction
CONTENTS
1 General
2 Arrangement and orientation in tank
2.1 Pump casing
2.2 Location of bracket for
intermediate support(s)
2.3 Arrangement on top plate
2.4 Evacuation system
3 Installation requirements
4 Example of pump installation
with Framo dummy
4.1 Framo dummy
4.2 Pump casing
4.3 Bracket(s) for intermediate support(s)
4.4 Deck trunk
5 Assembling of pipe stacks
6 Installation of pumps in tank
6.1 Additional information for pumps
assembled during installation in tank
6.2 Filling of liquid in cofferdam
Framo Mounting Instruction No.1401-0006-4
Rev.B Jan-2003
INSTALLATION OF SUBMERGED BALLAST PUMPS Page 2 of 23
1 GENERAL
Figures in this procedure are made general for all types of submerged ballast pumps. It is assumed
that a “dummy equipment package” intended for the pump type to be installed, is available. For
further information, see drawings for the actual ballast pump, deck trunk, intermediate support and
dummy.
Pump head
The pump head is mounted inside
the pump casing.
Pipe stack
The pipe stack consists of a hydraulic
pipe stack and an arrangement with
pipe and cable for the evacuating
system.
The hydraulic pipe stack connects
the pump head to the STC-valve.
Supports on the pipe stack prevent
horizontal movement and allow for
vertical expansion.
Fig. 1
Framo Mounting Instruction No.1401-0006-4
Rev.B Jan-2003
INSTALLATION OF SUBMERGED BALLAST PUMPS Page 3 of 23
Fig. 2
The suction/discharge flange position has to be informed to Framo as soon as possible making it
possible to finalize the manufacturing drawings. See pump dimensional drawing.
Framo Mounting Instruction No.1401-0006-4
Rev.B Jan-2003
INSTALLATION OF SUBMERGED BALLAST PUMPS Page 4 of 23
Fig. 3
Framo Mounting Instruction No.1401-0006-4
Rev.B Jan-2003
INSTALLATION OF SUBMERGED BALLAST PUMPS Page 5 of 23
Fig. 4
Fig. 5
Supports for all ballast pumps may enter the ballast tank through standard manhole openings.
Framo Mounting Instruction No.1401-0006-4
Rev.B Jan-2003
INSTALLATION OF SUBMERGED BALLAST PUMPS Page 6 of 23
To find the pump length (L) and location of the bracket(s), following calculations have to be done:
Fig. 6
Framo Mounting Instruction No.1401-0006-4
Rev.B Jan-2003
INSTALLATION OF SUBMERGED BALLAST PUMPS Page 7 of 23
Fig. 7
Fig. 8
Framo Mounting Instruction No.1401-0006-4
Rev.B Jan-2003
INSTALLATION OF SUBMERGED BALLAST PUMPS Page 8 of 23
Fig. 9
The start and stop of the ejector is controlled by two electric level switches located in the pump
casing. The signal goes to a solenoid valve(Exi) connected to the PLC. The solenoid valve controls
a pneumatic valve for start and stop of the ejector.
Note! In order to protect the pneumatic valves it is necessary to place a filter/water trap
in the air line.
Framo Mounting Instruction No.1401-0006-4
Rev.B Jan-2003
INSTALLATION OF SUBMERGED BALLAST PUMPS Page 9 of 23
3 INSTALLATION REQUIREMENTS
(independent of installation method)
Fig. 10
Framo Mounting Instruction No.1401-0006-4
Rev.B Jan-2003
INSTALLATION OF SUBMERGED BALLAST PUMPS Page 10 of 23
Fig. 11
Framo Mounting Instruction No.1401-0006-4
Rev.B Jan-2003
INSTALLATION OF SUBMERGED BALLAST PUMPS Page 11 of 23
Fig. 12
Framo Mounting Instruction No.1401-0006-4
Rev.B Jan-2003
INSTALLATION OF SUBMERGED BALLAST PUMPS Page 12 of 23
Calibration of laser
The lasers is to be controlled each time before use to
detect any inaccuracy during transportation. Control
and adjust the lasers as follows:
Fig. 13
Framo Mounting Instruction No.1401-0006-4
Rev.B Jan-2003
INSTALLATION OF SUBMERGED BALLAST PUMPS Page 13 of 23
Fig. 14 Fig. 15
Framo Mounting Instruction No.1401-0006-4
Rev.B Jan-2003
INSTALLATION OF SUBMERGED BALLAST PUMPS Page 14 of 23
Fig. 16
Framo Mounting Instruction No.1401-0006-4
Rev.B Jan-2003
INSTALLATION OF SUBMERGED BALLAST PUMPS Page 15 of 23
Fig. 17
Fig. 18
Fig. 19 Fig. 20
According to practical experience the distance between the top flange of deck trunk and the deck
will normally be reduced about 3-5 mm caused by the added heat when welding.
If such a reduction is expected, this must be taken into consideration.
Framo Mounting Instruction No.1401-0006-4
Rev.B Jan-2003
INSTALLATION OF SUBMERGED BALLAST PUMPS Page 16 of 23
Note! All ballast pumps type SB400 and SB600 delivered in two or three parts and
SB200/SB300 pumps with total length above 20m have to be assembled
during installation, see chapter 6.1.
Fig. 21
Note! The pumps must not be in contact with mild steel during assembling.
Check that the pump no. on all the pump sections are identical. Pump no. is placed on top plate and
pump head flange. Place the pump sections in correct positions one after another.
Framo Mounting Instruction No.1401-0006-4
Rev.B Jan-2003
INSTALLATION OF SUBMERGED BALLAST PUMPS Page 17 of 23
Note !
All pipes must be checked for
foreign bodies before connection.
Any parts left in the pipes (screws,
nuts, plastic bolts, rags, etc.) may
cause serious damage to the
pump.
Fig. 22
Fig. 23
Pull the cable through the protection pipe and bracket for evacuating control unit.
The cable end must be long enough to reach the terminals. Cut the cable in a suitable length with
sufficient margin. Remount the cap.
Fig. 24
Pumps shipped as one complete unit are pressure tested before leaving Framo works. Pumps
delivered in two parts or more have to be pressure tested after assembling.
Connect air supply and manometer to connections shown on fig. 25 and carefully increase pressure
to max. 3 bar. Stop the air supply and observe the pressurized volume for 15 minutes (pressure
drop indicates leakage).
Flush the flange connections with soapy water to be sure of no static leakage.
Pickling
Pickling is required prior to installation if the pump has been exposed to iron dust during storage or
corroded surfaces/spots are detected. Framo recommend Avesta Pickling Paste or equal types for
stainless steel. Follow the manufacturer’s procedure for pickling before starting the work.
Blank flanges
Blank flanges and seals on top plate flanges shall be kept on until connection of the pump to the
vessel’s piping systems.
Special tools required for installation are supplied by Framo in the tool box.
See tool list for descriptions.
Intermediate support(s)
Install the support(s) on the bracket(s) before
installation of pump.
1) Assemble upper nut, use 190 Nm torque.
2) Tighten all bolts one more time,
use 190 Nm torque.
3) Assemble lower nut, use 190 Nm torque.
Deck trunk
Remove the flange protection and inspect the
sealing surface on the deck trunk flange.
Install two guide pins in top plate (180° apart). Fig. 26
Locate the sealant joint on the deck trunk flange
(ref. fig. 32b).
Pump casing
Remove protections from top flange, ejector pipe
and level switch pocket. Inspect the sealing
surfaces. Install two guide pins (180 apart) and
10 stud bolts. Put the gasket on the top flange.
Regarding SB200:
Remove the anodes in pump casing before
installing the pump (fig. 27). Fig. 27
Framo Mounting Instruction No.1401-0006-4
Rev.B Jan-2003
INSTALLATION OF SUBMERGED BALLAST PUMPS Page 20 of 23
Lifting of pumps
Pumps shipped as one complete unit
Lift the pump to a vertical position. Preferably two
cranes should be used for this operation, one to keep
the pump head clear of the ground and the other for
lifting (ref. fig. 28).
The pump head shall not be allowed to slide along the
ground during lifting.
Fig. 28
SB200/SB300 shipped in two sections (with total length < 20 m)
(To be assembled prior to installation)
The pumps have to be lifted by using a snatch block together with the crane on the lower part of the
pump. Length of the wire through the snatch block = 2 x length of the lower part of pump.
Fig. 29
Fig. 30
Framo Mounting Instruction No.1401-0006-4
Rev.B Jan-2003
INSTALLATION OF SUBMERGED BALLAST PUMPS Page 21 of 23
- Lower the pump until the pump head approaches the pump casing.
- Remove the impeller protection. Apply grease to the o-ring in the house guide (see fig. 31a).
- Lower the remaining distance, be careful when the pump head flange reaches the guiding pins.
The pump seal ring will now enter into the pump casing sleeve, use lowest possible speed.
Note! At the same time one have to watch the top plate guide pins entering into the deck trunk.
- Remove guide pins, install the two remaining stud bolts, tighten the nuts in a diagonal sequence
and lock with counter nuts (see fig. 31b).
- Install the ejector pipe and fasten the lowest pipe clamp.
- Put the level switch into the pocket, and tighten up the flange (4 bolts).
(The SB400 is delivered with the level switch installed inside the pump head.)
Note! Transport bracket and guide pins should be included in toolbox when installation is completed.
Framo Mounting Instruction No.1401-0006-4
Rev.B Jan-2003
INSTALLATION OF SUBMERGED BALLAST PUMPS Page 22 of 23
Note !
The pump has to be pressure tested after assembling and
installation in tank. This requires an arrangement in tank
which gives access to the flange connections in pipe stack.
Lower the lower part of the pump until the top is approx.
0.5 m from deck trunk.
Fig. 34
Install the installation tool on the deck trunk (see actual tool
drawing).
Continue lowering until the pump’s lower part is resting on
the tool. Secure the lower part before removing the lifting
tool.
Clean all o-ring grooves with a dry rag, and assemble parts
shown in fig. 22.
Lift the upper part of the pump in position above deck Fig. 35
trunk. Remove blank flanges and clean the flange
connections with a dry rag. The gasket between top plate
and deck trunk must be placed upon the deck trunk.
Continue the lowering until the distance between the
flanges is 50-100 mm. Install lifting bolts (toolbox) and lift
the lower part by using the lifting bolts. Be careful when the
connection pipe enters the high pressure pipe.
For assembling of flanges, see page 17.
Regarding the level switch cable, see chapter 5.
- Cofferdam liquid:
Ethylene glycol or propylene glycol* : 50-60 %
Use pure glycol without additives.
Commercially available automotive anti-freeze
should never be used. Some of the additives in
anti-freeze tend to form deposits on seal parts
and thereby causing failure on the seals.
Corrosion inhibitor : 0.9%
(Rocor NB Liquid or equal) (initial dosing)
Other types of corrosion inhibitors for cooling
water systems can also be used. The corrosion
inhibitor must be compatible with glycol. The mix
ratio and the use of the corrosion inhibitor must
be according to the suppliers data sheets, as
this can vary for the different types available.
Demineralised water: 40-50%
Filling:
- Install the drain tool and unscrew the drain plug.
Connect a hose to the drain tool. It is then
possible to fill the cofferdam through the hose
while venting at the header tank.
Fill the cofferdam until liquid level stabilises at
max. level mark on the sight glass.
- Water/glycol to be filled after filling of
Fig. 37 hydraulic oil.
The cofferdam volume depends on pump type and pump length. The following formulas give
approx. volume (in litres) required to fill cofferdam to low level mark in header tank:
Mounting Instruction
CONTENTS
1 General
2 Arrangement
3 Service space and lifting arrangement
4 Ventilation and heat dissipation
5 Foundation and mounting
6 Cooling arrangement
7 Cable/starter cabinet for electric equipment
8 Starting system for diesel engines
9 Fuel system
10 Exhaust
Framo Mounting Instruction No.1401-0034-4
Rev.B Jan-2003
INSTALLATION OF POWER UNIT, CLOSED LOOP Page 2 of 14
1 GENERAL
The hydraulic power unit (HPU) delivers oil to the main pressure line and consists of the following
main parts:
Normally the hydraulic power units are supplied as shown in fig. 1, but they may also be
delivered with the auxiliary unit as a separate item or with the auxiliary unit, power packs and
filter/cooler unit delivered separately.
Framo Mounting Instruction No.1401-0034-4
Rev.B Jan2003
INSTALLATION OF POWER UNIT, CLOSED LOOP Page 3 of 14
2 ARRANGEMENT
Normally the HPU is located at the same deck as the auxiliary unit with the hydraulic pumps facing
forward and with the motor shafts parallel to ship centre line. The shield must be extended to the
next deck. All hydraulic piping from HPU to consumers on deck will then be in the hydraulic room
and diesel engines/electric motors will be located in the engine room.
Fig. 2 and 3 shows an arrangement which gives:
- Minimum noise level in accommodation area
- Minimum noise emitted from the ship
- Easy access for maintenance
- Optimum routing of hydraulic and exhaust pipes.
- Shielding of high pressure hydraulic oil from engines/hot surfaces
and electric equipment (Shield to be extended as shown in fig. 12.)
- Machinery room ventilation can be used for the
electric motors/diesel engines.
Lifting arrangement
Lifting arrangement is yard responsibility and must be installed above each power pack and the
hydraulic oil cooler. Monorail is recommended above the diesel engines and electric motors.
Approximately weights of the major components:
Electric motor: 2000 kg Hydraulic pump (single): 400 kg
Diesel engine: 2500 kg Hydraulic oil cooler: 1400 kg
3500
Installed power P (kW)
3000
Electric motors
2500
2000
1500
1000
Diesel engines with water cooled manifold.
500
Cooling and combustion air
0 4 9
0 5 10 15 20 25
Required air flow V (m3/s)
Fig. 7
Framo Mounting Instruction No.1401-0034-4
Rev.B Jan-2003
INSTALLATION OF POWER UNIT, CLOSED LOOP Page 6 of 14
Air distribution
The air should be distributed to all parts of the room to avoid pockets of stagnant hot air and any oil
vapour from crankcase ventilation.
Arrangement for separating the hydraulic side from motor side with ventilation ducts on both side is
shown fig.8. When arranged like this, the ventilation capacity for the hydraulic room will be reduced.
Fig. 9 Totally enclosed electric motor Fig. 10 Open drip proof electric motor
Framo Mounting Instruction No.1401-0034-4
Rev.B Jan2003
INSTALLATION OF POWER UNIT, CLOSED LOOP Page 7 of 14
Noise reduction
To avoid noise transmission to surrounding areas, some basic requirements to the power unit room
must be fulfilled if the HPU is installed in critical interface area. Key items are:
Fig. 12
Framo Mounting Instruction No.1401-0034-4
Rev.B Jan2003
INSTALLATION OF POWER UNIT, CLOSED LOOP Page 9 of 14
Auxiliary unit is resilient mounted as shown in the figure 13. Flat bars and rubber insulation are
supplied by Framo. For welding of flat bars to the foundation use the following procedure:
- Place the auxiliary unit with flat bars and rubber insulation on the concrete filled foundation.
- Spot weld the flat bars to the foundation (careful with the rubber insulation).
- Remove the auxiliary unit and the rubber insulation before the flat bars are welded to the
foundation with continuous fillet welding.
- Assemble the auxiliary unit after cleaning and painting of welding zone.
Fig. 13
If the filter/cooler unit is delivered separately, same procedure as above (fig. 13) to be used.
Framo Mounting Instruction No.1401-0034-4
Rev.B Jan-2003
INSTALLATION OF POWER UNIT, CLOSED LOOP Page 10 of 14
6 COOLING ARRANGEMENT
The hydraulic oil is cooled by sea water or fresh water automatically controlled by an electrically
operated on-off valve. The valve is operated from the Framo PLC (Programmable Logic Control).
The cooling water flow and max. pressure must be in accordance with the technical data given for
the system.
Note! - Too low water flow through the cooler may cause corrosion/fouling problems.
- Too high flow may cause erosion problems.
The water flow is controlled by means of orifices at the water inlet and outlet side of the hydraulic
oil cooler. This orifice is calculated and delivered by Framo. To verify that the flow is correct,
differential pressure between the two test points must be measured. If differential pressure is out of
the tolerances given in technical data, Framo must be contacted.
When the power unit is installed above sea water level and sea water is used as cooling medium,
piping at the outlet side must be routed above oil cooler and a vacuum breaker must be installed.
Sea water piping should have sufficient zinc anodes.
Framo Mounting Instruction No.1401-0034-4
Rev.B Jan2003
INSTALLATION OF POWER UNIT, CLOSED LOOP Page 11 of 14
Fig. 15
The hydraulic power packs are resilient mounted and therefore allowed to move relatively to the
foundation. Accordingly, cable trays and their supports must be connected to the foundation and not
to the hydraulic power packs. Welding on electric motors are prohibited.
The cables should be arranged to allow for removal of electric motors.
The starter cabinet should be located outside the hydraulic room (ref. fig.8).
Wiring between hydraulic power unit and local diesel engine control panel
To secure optimal performance and running conditions of the diesel engine, following details must
be noted (ref. fig. 8):
- Individual screened cables to be used for pick-up and actuator.
- The screens to be terminated to dedicated terminals, not to ground.
- Max. cable length and min. cross section to be respected.
Electric starter:
- Only starter type battery should be used in order to provide sufficient starting current with limited
internal voltage drop. Refer to technical data for the project regarding recommended battery
capacity.
- Installation and charging of batteries must comply to class requirements with respect to location,
ventilation etc.
- Cables for starters must be dimensioned according to
fig.17 to minimize voltage drop.
- Make sure that good contact is obtained in all terminations in the starter circuit.
16
Total lenght for both
14 plus and minus cables
12
Cable lenght (m)
10
2
70 90 110 130 150 170 190
Cable cross section (mm2, copper)
Fig. 17
Framo Mounting Instruction No.1401-0034-4
Rev.B Jan2003
INSTALLATION OF POWER UNIT, CLOSED LOOP Page 13 of 14
9 FUEL SYSTEM
The diesel engines are designed for fuel types DMA according to ISO 8217. Yard is responsible for
a service tank with minimum volume 100 litre per engine located according to fig.18. Stainless steel
tank material is recommended. Use pipe dimensions from HPU dimensional drawing.
Fig. 18 Requirement for fuel system between diesel engines and the service tank.
Yard is responsible for a system which serves the diesel engines with clean and water free fuel.
A typical arrangement with a 10 micron pre-filter (Framo supply) and a float valve is shown in fig.19.
Fig. 19
Framo Mounting Instruction No.1401-0034-4
Rev.B Jan-2003
INSTALLATION OF POWER UNIT, CLOSED LOOP Page 14 of 14
10 EXHAUST
To achieve rated power, exhaust back pressure must be below maximum level, ref. technical data.
Exhaust pipes from several engines shall have separate outlets. The exhaust piping should not be routed
at the hydraulic side of the shield. It must be routed in order to prevent entrance of water (ref. fig. 20).
Fig. 21
Note! Installation, supporting and calculation data for the exhaust piping are given in separate
instruction from the engine makers instructions.
Framo No. 1401-0009-4
Apr-2000
Mounting Instruction
CONTENTS
1 Framo control panel
2 Motor starters
2.1 Power pack starter
2.2 Feed pump starter (closed loop system only)
3 Electric motors
4 STC remote control valve
5 Interface to vessel´s integrated control system
6 Preservation
Framo Mounting Instruction No.1401-0009-4
Apr-2000
INSTALLATION OF ELECTRICAL EQUIPMENT Page 2 of 6
Cabinet
Yard foundation
Plint
Yard
foundation View A-A Deck
A
Alt. 1 Alt. 2
Framo supply
To be fixed
to bulkhead
Framo supply
To be fixed to bulkhead by yard
by yard
Alt. 3
HYDR. SYSTEM
CONTROL PANEL
When operators panels are delivered for installation in yard’s common console,
the following must be noted:
- All internal/external components in addition to termination points must be accessible for service.
- Precautions to be taken to avoid electric noise interference between the different systems and
from external sources like walkie talkies etc:
• Refer to panel dimensional drawing for correct console cut out.
• Ensure good contact between all parts of the enclosure.
• Power- and signal cables/components to be separated.
• Separate the different sections with side walls. Any cut outs for cable transits to be minimized.
2 MOTOR STARTERS
For starters delivered by yard, the following must be noted:
- The individual stop contact from hydraulic system control panel to each starter must always trip
the motors when open, regardless of command (local/remote).
- Amperemeter to be provided for motors above 7,5 kW.
- Facilities for local- and remote start / stop to be provided. Local opeartion only for transfer pump.
- Overcurrent protection to be provided. Set point = rated current.
- Selfstanding cabinets to be bolted to yards foundation. Refer to dimensional drawing.
In order to obtain correct direction of rotation (counter clockwise), connect phases according to
applicable diagram.
- Due to size/weight of contactors, they must be installed on a rigid/stiffened plate to avoid
vibration interference during making and breaking.
- Arrangement for space heaters to be provided.
- Ratio of current transformer to be informed to Framo if amperemeter is required on ‘Hydraulic
System Control Panel’.
3 ELECTRIC MOTORS
Refer to instruction “Installation of power unit” for recommendations regarding routing of power
cables, cable trays and supports. Yard must ensure that grounding of all motors and related
equipment is carried out.
Power pack motors are heavy consumers on board. Yard is responsible for dimensioning the power
cables with respect to thermal capacity and voltage drop during starting and full load operation.
If applicable, interface to power management system is normally implemented in power pack
starters. If starters are supplied by Framo, a power management system functional description
detailing quantity of signals, pulsed or maintained contacts etc. to be submitted. If applicable, by
pass switch shall be provided by yard.
Nuts for power cable termination points must be secured with lock nuts and tightened with torque
meter according to type of bolts/thread dimension used. This is also applicable to termination points
in starters and feeder panel.
In order to preserve original protection grade (IP), correct glands or sleeves must be used.
Refer to applicable documentation for details regarding starting methods and wiring diagrams.
Notes! Bolts, nuts, washers etc. must not be dropped into the motor as such foreign
particles will lead to short circuit of the motor.
Cables for motor-heating element and thermistors must not be interchanged,
as a voltage higher than 2.5 V will damage the thermistors.
Motor heating elements must be powered immediately after installation on board.
Framo Mounting Instruction No.1401-0009-4
Apr-2000
INSTALLATION OF ELECTRICAL EQUIPMENT Page 5 of 6
Pump no. X
Pump no. Y
Pump no. Z
To hydraulic system
control panel cable lengths as specified above
Note that distance is limited by
Cable
El. connector
P P
R R
From
pressure line
Pilot line
To return line
from pump
X
Y
Z
Framo Mounting Instruction No.1401-0009-4
Apr-2000
INSTALLATION OF ELECTRICAL EQUIPMENT Page 6 of 6
Cargo pumps set pressure Actual pump pressure Analogue, one for each pump
6 PRESEVATION
The cover protects the equipment and shall not be be removed before Framo service engineer
arrives for start up.
Fig. 2
Fig. 1
Framo No. 1401-0010-4
Rev.B Nov-2002
Mounting Instruction
Yard equipment
CONTENTS
1 General
2 Hydraulic oil storage / Clean oil drain tank
3 Closing time for cargo valves
4 Hydraulic driven equipment
Winches - Cranes etc.
Framo Mounting Instruction No.1401-0010-4
Rev.B Nov-2002
YARD EQUIPMENT Page 2 of 4
1 GENERAL
In general we have the same requirements for installation of yard equipment connected to the
Framo system, as for equipment supplied by Framo.
Hydraulic system pressure, return pressure and other information are given on the Framo hydraulic
diagrams.
Equipment and connecting pipes must be properly cleaned prior to commissioning.
Oil used for flushing, testing and preservation must be compatible with the oils meeting Framo
requirements.
Note! Never use engine oil for combustion- or engine lubrication oil in combination with hydraulic
oil or its equipment, as this will damage the hydraulic oil.
Fig. 1 Hydraulic oil storage tank and clean oil drain tank
Framo Mounting Instruction No.1401-0010-4
Rev.B Nov-2002
YARD EQUIPMENT Page 3 of 4
Storage volume depends on the ships operating trade area (easy or difficult supply of hydraulic oil)
and owner’s experience.
To be prepared for all possibility, we recommend the storeage volume to be approximately
30% of total oil volume in the system.
Minimum clean oil drain volume must be sufficient for draining of hydraulic pressure- and return
lines on deck and down to the power unit in addition to the power unit/auxiliary unit itself.
Recommended clean oil drain volume to be approximately 70% of total oil volume in the hydraulic
system.
The storage/clean oil drain tank may be used as two separated tanks or as a combination tank.
The storage/clean oil drain tank and its piping are parts of the hydraulic system with the same
requirements regarding cleaning as the system.
Tanks in mild steel must be degreased and grit- or sandblasted internally to SA 2.5 and given two
coats of a two-pack epoxy based cargo tank coating (resistant to hydraulic oil) of 100 micron each,
or according to the coating supplier’s recommendation.
The first coat to be laid without delay after grit- or sandblasting and dust cleaning.
Tanks in stainless steel should not be coated.
Pipes and parts for oil filling and air venting will remain empty for longer periods and may corrode.
The pipes are almost impossible to clean and coat properly inside, and we therefore recommend to
use only stainless pipes. Copper- or galvanised pipes must not be used.
Cargo pump type Cargo pipe diameter Minimum opening time Minimum closing time
(mm) (seconds) (seconds)
SD100-SD125-SD150 100 – 150 15 15
SD150-SD200 151 – 200 20 20
SD200-SD250 201 – 250 25 25
SD300-SD350 251 – 400 30 30
SD350 > 400 30 30
Framo Mounting Instruction No.1401-0010-4
Rev.B Nov-2002
YARD EQUIPMENT Page 4 of 4
In addition to the general requirements, the equipment must comply with the following:
- Separate service valves for each unit’s pressure-, return- and drain line to be included by the
yard, making it possible to do service without stopping the complete system. The valves are to
be installed in the pipelines, not as part of the control valve assembly.
- Manometer test connections must be provided by the yard both on pressure- and return side,
making it possible to do trouble shooting and to check for pressure peaks.
- Air venting valves/plugs must be installed on the highest possible point on both
pressure- and return side of the equipment.
- The equipment must not transmit pressure surges into the system, and must therefore have
possibilities for limiting the response time (flow variation). Accelerating/retarding time from
0 – to maximum and from maximum – to zero oil consumption must be >2,0 seconds.
- The equipment must have a pressure compensated flow limiting valve on the pressure inlet side
to avoid motor over-speed.
- Hydraulic motor housing and shaft sealing system must be designed for a hydraulic return
pressure of minimum 10 bar to avoid separate drain lines.
- Shaft sealing systems must have protection against sea water, air and contaminant intrusion.
- If separate drain lines are installed, drain oil filter with dirty filter indication/alarm to be included
by the yard. Minimum filtration ratio B15 ³ 200.
- Separate hydraulic internal reservoirs or drain tanks are not acceptable.
- Generally Framo do not accept hydraulic cylinders connected to the system. For cranes with
hydraulic cylinders, use a separate hydraulic system with a hydraulic motor driven from the
Framo system.
- All equipment must be properly cleaned to meet ISO contamination code 4406 class 15/11 or
better prior to installation. Oil used for cleaning, testing and preservation must be compatible
with the oils meeting Framo requirements.
No. 1401-0012-4
Framo Rev.C May-2003
Mounting Instruction
CONTENTS
1 General
2 Arrangement
2.1 Nozzle loads
2.2 Service space and lifting arrangement
3 Installation
Framo Mounting Instruction No.1401-0012-4
Rev.C May-2003
INSTALLATION OF DECK MOUNTED CARGO HEATERS Page 2 of 8
1 GENERAL
The Framo cargo heater is a vertical deck mounted stainless steel heater. It consist of a channel
section and a cover. The channel section includes the heating elements, that are free to expand
vertically inside the cover. The cover can be lifted up/removed from the heater for inspection and
cleaning of the elements. A lifting hook for this operation is included in toolbox.
The Framo cargo heater can be delivered in 3 different sizes, HE225/750, HE400/1000
and HE500/1000:
HE400/1000
Thermometer
HE500/1000
Heating
medium
outlet
HE225/750
Thermostatic
valve
Heating
medium
Relief valve Flat gasket inlet
Heating
medium
Channel section
inlet
Channel section
Heating
medium
outlet
Heating
Heating
medium
inlet
medium
outlet
Fig. 1
Fig. 2
Framo Mounting Instruction No.1401-0012-4
Rev.C May-2003
INSTALLATION OF DECK MOUNTED CARGO HEATERS Page 3 of 8
2 ARRANGEMENT
The cargo heater should be located close to the drop line. The following figures give examples of
optimal piping layout.
HE
225/ HE
750 500/
Cargo line 1000
Cargo valve
Service valves
Drain
On ships with webs the heater should be placed between the webs and not on top of the webs.
The heater must be placed near the drop line to ensure drain possibility from heater to drop line.
HE
HE
500/
400/
1000
1000
Fig. 4
Framo Mounting Instruction No.1401-0012-4
Rev.C May-2003
INSTALLATION OF DECK MOUNTED CARGO HEATERS Page 5 of 8
HE
HE
500/
400/
1000
1000
Note! The heaters must not be used as anchor points for piping.
HE500 steam inlet, F4 900 1100 725 1600 700 350 525 950
HE225/400
Condensate outlet, F5 220 280 180 400 50 30 35 65
HE225 Cargo inlet/outlet, F6 1400 1800 1200 2500 1300 700 1000 1800
HE400/1000
FZ
F2
MZ
MY FY
MX FX
FZ
F1
MZ
HE500/1000
FZ MY
FY
MZ MX
MY FY
F2 FX
HE250/750 F3 FZ
MX
FX MZ
MX
FX
MY FY
FZ FZ
MZ
MY MZ
FY FX FZ
FY MX F2 F2 MZ FZ
FZ F6 FZ FX F4 MX
F5 MX FZ MY FX
MZ MX MZ
MY MZ FX MZ F1 MX
FY FY FX
FY MY
FZ
FX F7 MY
MZ
MX F6 MY FY
FY
FX MY
MY MX
FY
MX FX
Fig. 6
Framo Mounting Instruction No.1401-0012-4
Rev.C May-2003
INSTALLATION OF DECK MOUNTED CARGO HEATERS Page 7 of 8
Lifting hook
(included in toolbox)
Framo portable
tripod crane
4000
Foundation
(Yard supply)
Max. 500
Sloping deck
2100 2500
Fig. 7
3 INSTALLATION
1 Install the heater on the foundation. 2 Install the thermostatic valve and
the relief valve.
Do not remove
protection before
initial start up
Fig. 8
To be welded
during installation
Drain valves
Fig. 10
Framo No. 1401-0026-4
Feb-2003
Mounting Instruction
CONTENTS
1 General
3 Installation requirements
4 Example of pump installation
with Framo dummy
4.1 Framo dummy
4.2 Deck trunk
4.3 Bracket(s) for intermediate
support & bottom support
1 GENERAL
Figures in this instruction are made for tank cleaning pumps of type SD100/125/150-W5.
It is assumed that a “dummy equipment package” intended for the pump type to be installed,
is available. For further information, see drawings for the actual tank cleaning pump, deck trunk,
support rings and dummy.
Top plate
The tank cleaning pump is
supported by a deck trunk
welded to the deck.
A special gasket and a resilient
bolt arrangement will reduce
noise and prevent cargo leakage.
Pipe stack
The pipe stack connects the
pump head to the top plate.
Dependent on pump length,
the pipe stack is supported by
intermediate support(s).
Cathodic protection
The pump is equipped with
Zn- anodes which are connected
to the intermediate support
plates and pump head/suction
box to avoid galvanic corrosion.
Fig. 1
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INSTALLATION OF SUBMERGED TANK CLEANING PUMPS Page 3 of 19
Fig. 2
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Nozzle forces and moments on the tank cleaning pump have Fig. 4
no influence on the rotating parts of the pump, but too high
forces and moments will give:
- Leakage between the top plate and the deck trunk.
- Mechanical contact between top plate and deck trunk, causing vibration and noise.
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Feb-2003
INSTALLATION OF SUBMERGED TANK CLEANING PUMPS Page 5 of 19
Fig. 5
Fig. 6
All welding of deck trunk has to be finished before installation of the brackets.
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Feb-2003
INSTALLATION OF SUBMERGED TANK CLEANING PUMPS Page 6 of 19
Fig. 7
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INSTALLATION OF SUBMERGED TANK CLEANING PUMPS Page 7 of 19
3 INSTALLATION REQUIREMENTS
(Independent of installation method)
To be confirmed before final installation of pump in tank.
The figures below also indicates how to use the laser and measuring tape from the “dummy
equipment package” to check the tolerances.
Note! It is important that the trunk and brackets for supports are welded into the ship at
the latest possible stage to ensure correct position according to dimensional drawings.
Note! It is neccessary to remove the flange protection for deck trunk (plywood) when using
the top plate dummy. It is important to remount the protection after use of dummy.
The “dummy equipment package” is shown below. For lengths, see Framo specification.
Calibration of laser
The laser is to be controlled before use to detect any
inaccuracy during transportation.
Control and adjust the laser as follows:
Fig. 11
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INSTALLATION OF SUBMERGED TANK CLEANING PUMPS Page 10 of 19
Fig. 14
Fig. 12
Fig. 15
Fig. 13
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Fig. 16
Fig. 17
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INSTALLATION OF SUBMERGED TANK CLEANING PUMPS Page 12 of 19
The position (height) of the intermediate supports are marked on the measuring tape.
Check for correct position and height after welding, see fig. 8 and fig. 9.
Fig. 18
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INSTALLATION OF SUBMERGED TANK CLEANING PUMPS Page 13 of 19
Fig. 19
Note! Be careful not to damage the sealing surface on the deck trunk and
protect the seal faces by the supplied plywood after this operation.
Fig. 20
Check that pump no. on all the pump parts are identical. Pump no. is placed on top plate and
flange for suction box. Locate the pump parts in correct positions one after another. Every part
is to be supported in at least two points
Note! Pumps with total length above 20 meters have to be assembled during installation in tank.
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INSTALLATION OF SUBMERGED TANK CLEANING PUMPS Page 14 of 19
Note !
All pipes must be checked for
foreign bodies before connection.
Any parts left in the pipes
(screws, nuts, plastic bolts rags,
etc.) may cause serious damage
to the pump.
Note!
Fig. 21
When assembling flange
connections in vertical position,
lower the upper pump section
slowly. Do not damage the
connection pipe.
Pumps shipped as one complete unit are pressure tested before leaving Framo works. Pumps
delivered in two parts or more have to be pressure tested after assembling.
Special tools for pressure testing are supplied by Framo. See tool list for descriptions.
Connect air supply and manometer to the connection on STC and carefully increase pressure to
max. 3 bar. Stop the air supply and observe the pressurized volume for 15 minutes (pressure drop
indicates leakage).
Pickling
Pickling will be required prior to installation if the pump has been exposed to iron dust during
storage or corroded surfaces/spots are detected. Framo recommend Avesta Pickling Paste or
equal types for stainless steel.
Follow the manufacturer’s procedure for pickling before starting the work.
Blank flanges
Blank flanges and seals on top plate shall be left until connection of the pump to the vessel’s piping
systems. By then the piping system has to be inspected for foreign bodies and cleaned.
The blank flange/protection cover on the pump’s suction opening and the protection around the
pump shaft must be kept on until pump has been installed and tank has been cleaned and
approved. The protection shall be removed only by the Framo service engineer.
Special tools required for installations are supplied by Framo in the toolbox.
See tool list for descriptions.
Deck trunk
Remove the flange protection and inspect the
sealing surface on the deck trunk flange.
Required surface roughness is Ra 1,6 µm.
If the sealing surface has been damaged Fig. 24 Bottom and intermediate support
(scratches, grooves) during transport or
installation, the damages must be removed by
careful grinding/polishing by abrasive paper.
7.2 Installation
Clean the gasket groove in the top plate. Stretch the gasket
over the top plate, -take care not to damage the gasket.
The gastket has to be greased with teflon grease before
installation in the top plate. Gasket and grease are supplied by
Framo. Install the gasket carefully in gasket groove while the
pump is still lying hoizontal.
Install lifting tool on the top plate (supplied by Framo in the toolbox) Fig. 26
Lift the pump to a vertical position. Two cranes should be used to raise the pump to vertical position,
one crane for lifting, the other for keeping the lower part clear of the ground.
The lower part must not be allowed to slide along the ground during lifting.
For pump above 12 metres it is recommended to use a snatch block on the lower part.
Minimum length of the wire through the snatch block = 2 x length of the pump’s lower part.
Fig. 27
Hexagon
head bolt
Fig. 29
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Lower part
Install the lifting tool on pipe stack.
Fig. 32
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Fig. 33
Mounting Instruction
CONTENTS
1 Design
1.1 Optimum hydraulic pipe layout
1.2 General requirements
1.3 Detail design
1.4 Branch lines
1.5 Critical length of branch lines
1.6 Service spools
1.7 Optimal layout between engine room and deck
1.8 Noise reduction
1.9 Pipe qualities and sizes
1.10 Flanges and connections
1.11 Expansion loops
1.12 Venting of pipes
1.13 Pilot pipes
3 Installation onboard
3.1 General requirements
3.2 Tightening torques for bolts
No. 1401-0017-4 No. 1401-0017-4
Framo Mounting Instruction Rev. A Sep-2002 Framo Mounting Instruction Rev. A Sep-2002
2 of 26 3 of 26
HYDRAULIC PIPING INSTALLATION HYDRAULIC PIPING INSTALLATION
1 DESIGN
1.1 Optimum hydraulic pipe layout
All hydraulic lines, including expansion loops, must be routed in order to avoid air pockets.
This is applicable also for pilot lines.
Fig. 1
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HYDRAULIC PIPING INSTALLATION
Optimum design
The benefits of optimum design are:
• Reduced quantity of pipe components (leakage possibilities)
• Reduced installation time
• Reduced pressure drop
• Increased life time
• Reduced maintenance cost
Fig. 2 Fig. 2A
Documentation:
All material used must comply with classification society rules, regarding material certificates and
production documentation.
200
Note!
OD 54-65, L=15 m
If required,
150 OD 38-45, L=15 m flexibility- and
stress analysis
must be provided.
100
<OD100,
L=5m
50
0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
Duplex Fig. 8
22Cr DUPLEX: FLEX ANALYSIS NOT REQUIRED?
Stainless steel 316L Fig. 9
AISI 316L: FLEX ANALYSIS NOT REQUIRED?
0 350 350
300 300
Upper flexibility limit OD 106, L=15 m
Pipe flex. characteristic K
OD 54-65, L=15 m
j
150
OD 38-45, L=15 m 150 OD 54-60, L=15 m
OD 35-45, L=15 m
100
100
< OD 106, L=5 m < OD 106, L=5 m
0
50
0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 50
0.5 1 1.5 2 2.5 3 3.5 4 4.5 5
L-U (m) L-U (m)
Figure 7, 8 and 9 show how the required flexibility length (L-U) changes with increasing pipe dimension with
a small total piping length (one curve for all pipe dimensions) and a large total piping length (four curves
with several pipe dimensions) when assuming a maximum differential temperature ∆Tmax=50ºC (FDP).
The intersection of the above mentioned curves and the upper flexibility limit will indicate the required
flexibility length (L-U) on the axis of abscissas.
For a given pipe dimension a total piping length smaller than L=15m will also require a smaller flexibility
length (L-U) somewhere between the maximum value and the minimum required flexibility length for L=5m
(linear interpolation can be performed).
D = outside diameter of pipe (mm)
L = developed length of piping between anchors (m) (L1 + L2 + L3)
U = anchor distance, straight line between anchors (m)
K = flexibility characteristic (-)
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HYDRAULIC PIPING INSTALLATION
40
35
SD125-150
SB200-300
30
Example:
SD200 + SB400 SD 100, pump length 18 m.
Max. length of branch line = 13 m.
25
PUMPELENGDE I METER
SD300 + SB600
SD100 Note !
Pump length (m)
20
SD350
If branch line exceeds limitations
given in this table, pipe size to be
15
increased by 2 step up to service
valve (ball valve).
Please contact Framo for verification.
10
0
0 5 10 15 20 25 30 35 40
MAX. LENGDE STIKKRØR I METER
Max. length of branch lines (m)
Fig. 10
This table is applicable for H.P. only
Fig. 11
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HYDRAULIC PIPING INSTALLATION
Note!
• Length “L” to be as short as possible, and maximum 8m without expansion bend.
• Resilient clamps and anchor points must be welded to rigid structure.
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HYDRAULIC PIPING INSTALLATION
Recommended procedure :
1. In order to make adjustment more easy, resilient pipe clamp to be welded to an angle bar
or similar, prior to spot welding to pipe support.
Fig. 17
Note! Carbon steel pipes must be painted with complete painting system before
installation, to avoid corrosion in clamping zone.
Fig. 18
Fig. 19
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HYDRAULIC PIPING INSTALLATION
A0-bulkhead
Fig. 20
A60-bulkhead
Fig. 21
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HYDRAULIC PIPING INSTALLATION
Fig. 22
Trunk dim. OD øA B C D øE
ø168,3 170 58 76 144 198
ø200 202 69 87 156 230
ø219,1 221 69 87 156 249
ø290 293 103 121 190 322
ø290 HP, DN100/110 293 123 141 210 322
ø355,6 359 83 101 170 386
ø406,4 410 84 102 172 438
In order to obtain a correct installation of the resilient bulkhead penetration, the following
procedure must be followed:
Fig. 24
Note! Resilient anchor point must not be submerged into acid bath.
Ref. section 2.7 for pickling procedure.
Fig. 30
Vertical support
Fig. 31
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HYDRAULIC PIPING INSTALLATION
Recommended material qualities below are based upon pipe material available in the market,
and life time of pipe system:
LOCATION PIPE LINE MATERIAL QUALITY
Pipes on open deck High pressure pipes Carbon steel St. 52.4
Option: Duplex Stainless steel
Pilot pipes Duplex Stainless steel
Return pipes Stainless steel 316L
Pipes indoor All pipes Carbon steel
Option: Stainless steel 316L
Note! Longitudinal welded return pipes must be fabricated by approved mill for fabrication
of welded pipes.
Pipe dimensions
Pipe dimensions given in Framo hydraulic diagrams show the minimum internal pipe diameter.
This is based upon max. permitted pressure drop calculation for each vessel.
The wall thickness is depending upon class requirement, material quality, material treatment and
bending of the pipes actually installed.
It is yards responsibility to ensure that the wall thickness complies with the classification society
rules. The thickness given on the hydraulic diagram is for guidance only.
When the hydraulic piping system is part of Framo’s delivery, Framo will do the necessary
calculations according to classification society rules.
Flanges
In order to get a leakage free hydraulic system it is of great importance to use flanges with clean
and damage free “flange face”. Any damage on sealing surface may cause leakage.
Fillet weld
Fig. 36 Fig. 37
• Avoid use of threaded couplings on open deck, due to corrosion and leakage.
• For indoor piping profile ring couplings and “soft seal” type may be used.
• Other types of couplings can be used, subject to approval from classification society.
Note!
• Socket weld fittings must not be used.
• Butt welding of pipes without access to inspect internal weld seams regarding
cleanliness is not acceptable in Framo hydraulic piping system.
High pressure
Location and number of expansion loops depends on thermal expansion of the hydraulic system
and deflection of ship structure.
For accurate calculation of thermal expansion the following formula can be used:
∆L = L ⋅ α ⋅ ∆T Material α
L = Length of pipe St. 52 0,0111mm/m°C
α = Thermal expansion coefficient 316L 0,0155mm/m°C
∆T = Temperature difference in °C Duplex 0,0135mm/m°C
(Max. oil temp. 60°C)
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HYDRAULIC PIPING INSTALLATION
Expansion of pipe line can be made by expansion loops or by off-set in pipe layout,
as shown in fig. 42.
Note! Flexibility and stress analysis must be carried out, in order to make sufficient
flexibility of pipes and correct position of resilient anchor point and clamps.
Note! Water ballast pumps must be connected to different valve blocks. This to ensure
operation of ballast system if one valve block is out of service.
Resilient mounted
" L"
400
400
Remote control
Valve block Use flanges for
Framo supply Fixed bulkhead
penetration pipe to pipe joint
Note!
• Marking of valves / pumps to be done by Yard after installation of pilot pipes and
cables.
• Pilot pipes on open deck must be of stainless steel material.
Pilot lines must be routed in order to give sufficient flexibility and a professional lay out.
Expansion loops are required, maximum distance between loops is 25m. If installed in
catwalk, expansion loops for pilot lines must correspond with expansion joint in catwalk.
For dimension of expansion loops, see fig. 46.
Pilot pipes must be installed in max. 2 layers, in order to have access to tighten bolts in flanges.
Flanges to be turned as shown in fig. 47, in order to avoid contact between flanges and pipes.
Fig. 47
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HYDRAULIC PIPING INSTALLATION
Fig. 48
For low pressure pipes use of «mandril» inside the pipe is required. «Mandril» material must be
plastic/teflon or similar to avoid damage of pipe surface.
«Mandril» must be cleaned prior to use.
Bent section of pipe must be free of wrinkles on inner side, and ovality max. 7%.
Mandril
(Teflon / plastic).
A min
B min D min Limit = 7%
− Dmin ö
η = 2 ⋅ æçè DD max
÷ ⋅ 100%
max + D min ø
D max
Fig. 49
Table 1 - Pressure pipes – Bending data Table 2 - Return pipes – Bending data
(Carbon steel / Stainless steel) Stainless steel (316L)
DN OD x thickness A B R DN OD x thickness A B R
DN 20 25 x 3,0 / 2,5 470 200 100 DN 20 30,0 x 2,0 505 220 120
DN 25 30 x 4,0 / 2,5 505 225 120 DN 30 35,0 x 2,0 570 225 140
DN 30 38 x 5,0 / 3,5 590 300 152 DN 40 44,5 x 2,0 465 300 178
DN 35 45 x 5,0 / 4,0 475 300 180 DN 50 54,0 x 2,0 565 300 216
DN 40 54 x 6,0 / 5,0 540 300 216 DN 70 76,1 x 2,0 790 475 305
DN 50 65 x 7,0 / 6,0 110 360 260 DN 80 84,0 x 2,0 865 490 335
DN 60 80 x 10,0 / 7,0 250 400 240 DN100 106,0 x 3,0 340 600 318
DN 70 90 x 10,0 / 8,0 285 500 270 DN125 131,0 x 3,0 300 650 393
DN 80 100 x 10,0 / 9,0 300 600 300 DN150 156,0 x 3,0 470 850 468
DN100 120 x 12,0 / 10,0 360 650 360
DN110 130 x 13,0 / 11,0 390 650 390
Bending by heat induction can be used for carbon steel pipes only, provided that actual
procedure is approved by classification society.
Note! Pipes must be degreased before bending, and pickled after bending.
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HYDRAULIC PIPING INSTALLATION
2.4 Welding
Welding procedures and quality control to be carried out according to classification society
rules. TIG welding with purging gas (Argon) is recommended.
t
Max 1 + 0.1t
Fig. 50
Following procedure must be followed carefully in order to obtain a high quality branch
connection.
Fig. 51
Fig. 52
1. Hole “A” must be drilled in run pipe, corresponding to inner diameter of weldoflange.
Ref. fig. 51. Note! Flame cutting is not acceptable.
2. Weldoflange is machined for medium range run pipe. In order to meet requirements of
Welding Procedure Specification (WPS), machining must be carried out to fit actual run
pipe. Ref. fig. 52 and 53.
3. Welding according to approved welding procedure, for each material grade. TIG welding
(GTAW/141) is recommended. Pipe must be filled with purging gas (Argon) in order to
prevent oxidation of welding root.
4. 100% NDT - (DPI) Dye Penetrant (316L/Duplex)
- (MPI) Magnetic Particle Inspection (Carbon steel)
Fig. 53
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HYDRAULIC PIPING INSTALLATION
Framo flanges HP LP
Nom. dia. MD (m) Axial gap Axial gap
(mm) min. (mm) max. (mm) max.
30 2.0 0,9 0,20
40 2.0 0,9 0,20
50 2.0 1,0 0,25
60 2.0 1,1 0,30
70 2.5 1,6 0,35
80 2.5 1,7 0,40
90 2.5 1,8 -
100 3.0 1,9 -
110 3.0 2,0 -
Fig. 54
Sandblasting
Before priming carbon steel pipes must be sandblasted on the external surface.
Roughness to be: SA 2.5 or according to requirement in actual painting system.
Sandblasting
Fig. 55
Priming
External surface must be primed immediately after sandblasting/
pickling. Use primer according to actual painting system.
Proposal: Zink Rich Epoxy.
Cleaning
After honing pipe must be cleaned.
After sandblasting and priming pipes must be cleaned inside.
Remove all blank flanges before cleaning. Fig. 56
If required, pipe to be honed inside by grinding stone.
Cleaning medium: Fresh water with corrosion inhibitor. Proposal: Dyno PK6050 or equal.
Recommended temperature: 80°C to obtain cleaning and fast drying.
OPTION: Pickling (carbon steel)
Note! Pickling medium can be dangerous for people and environment. Use necessary
protection outfit.
If carbon steel pipes are corroded on internal surface, pickling is necessary before priming.
Use following procedure:
• Pipes must be degreased before pickling
3. All connections must be blanked off by use of rubber gaskets, blank flanges
and min. 4 bolts.
Oil pump
Barrel with
preservation
oil
Drip tray
Fig. 57
1. PICKLING
Alternative: Use pickling paste in welding zone (or corroded areas), and follow makers
instruction.
Immediately after acid pickling the pipe must be flushed with hot clean fresh water and
neutralised.
• Neutralisation of stainless steel: Use 15 - 20% (by volume) Nitric acid at 40 - 80°C
for about 15 - 30 minutes.
Note! It is of great importance to protect the surface of stainless steel pipes from impurities
caused by grinding and welding, in order to maintain a corrosion free surface. This can
be done by painting of all pipes before installation onboard, or to cover all pipes with
canvas, tape or similar.
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HYDRAULIC PIPING INSTALLATION
3 INSTALLATION ONBOARD
• Hydraulic pipes and components must be kept clean, preserved and blanked off during the
installation period.
• Ensure that blank flanges are fitted to all connections until final assembly on board.
Fig. 58
• Alignment of pipes must be checked, and axial gap must not exceed figures given in fig. 54.
• Pipe supports must be designed to take forces from piping system and anchor points.
Note! Hemp, codille, tow and sealing compound as Permatex or similar must never be used
in a hydraulic piping system.
Pre-outfitting of hydraulic pipes in blocks (units) may cause problems regarding misalignment of
pipes and pipe clamps.
• Pipe clamps must not be welded before assembly of blocks and alignment of pipes.
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HYDRAULIC PIPING INSTALLATION
• Adjusting spool pieces must be minimum 2 - 3 m long in order to give sufficient alignment.
Fig. 59
The lubricating agent should be Molybdenum sulphide on screw connections of stainless steel
type (A4-80 or similar).
If pneumatic or electric hammer is used during assembling this should be used for
light tightening, followed by tightening with a torque wrench.
M8 23 Nm 40 Nm 22 Nm
M10 47 Nm 79 Nm 44 Nm
M12 81 Nm 137 Nm 76 Nm
M16 197 Nm 332 Nm 190 Nm
M20 384 Nm 648 Nm 370 Nm
Note! The torque table is based upon use of flat washers under the screw head or the nut.
Screws and nuts must be paired, A4-80 / A4-80, 8,8 / 8 and 12,9 / 12.
No. 1401-0018-4
Framo April 2000
Mounting Instruction
CARGO PIPING
CONTENTS
1. General
2. Chemical Carriers
4. Self-draining
4.1 Cargo deck lines above manifold
4.2 Cargo deck lines below manifold
4.3 Drain arrangement for manifold
6. Resilient mounting
6.1 Resilient pipe clamps
Framo Mounting Instruction No. 1401-0018-4
April-2000
CARGO PIPING Page 2 of 12
1 GENERAL
This document is intended as a guide with some examples for possible cargo piping on
Chemical carriers, Oil product- and Crude oil tankers. Other design criteria may apply for
FSOP’s and OBO’s.
The cargo piping arrangement will depend on type of vessel, cargoes to be carried and number
of segregations, but should always be arranged for optimal efficiency regarding loading,
discharging, draining and cleaning.
In addition to the different authorities and owner’s requirements, the following main items must
be considered during design:
From a stripping point of view, an arrangement with the manifolds (crossovers) below cargo
deck lines, and with the deck lines sloping against the manifolds is preferred. From a loading
point of view, an arrangement with the manifolds above cargo deck lines is preferred.
Plus- and minus for the different arrangements are given in page 6, and regardless of manifold
location, arrangements should be made to reduce or avoid the drawback of the selected
design.
Cargo can be loaded through the Framo submerged cargo pump, but the loading
capacity/pressure is limited by an anti-rotation brake in the pump, (preventing the impeller from
rotating during loading).
Separate cargo drop lines should always be installed to obtain a satisfactory loading rate, and
also to make it possible to by-pass the cargo pump during loading.
For cargo circulation (cargo heating with deck heaters or circulation of cargoes with high
content of sediments), the drop line outlet in tank should be as far away from the cargo pump
inlet as possible.
If limited space on deck, drop lines may be routed inside the cargo tank.
Pressure transducers for remote reading of cargo pressure should preferably be installed
between the cargo pump and the cargo valve, making it possible to read the cargo pressure
when the cargo pump is running, even with closed cargo valve.
Framo Mounting Instruction No. 1401-0018-4
April-2000
CARGO PIPING Page 3 of 12
2 CHEMICAL CARRIERS
A typical chemical carrier has normally fully segregated cargo tanks, i.e. one pump, one cargo
line and one manifold for each tank.
Cargo piping material is normally stainless steel.
Efficient stripping and cleaning of cargo pipes after discharge are normally given the highest
priority, and we therefore recommend that the cargo deck line is sloping toward the manifold as
shown in fig.1. For different arrangements, see page 6.
Option
nifold
to ma (R)
in
Dra Drop line
(R)
Slo
tan p
k
Slo
tan p
k
Fig. 1
Framo Mounting Instruction No. 1401-0018-4
April-2000
CARGO PIPING Page 4 of 12
- Coated carbon steel pipe dimensions have to be increased compared with stainless steel to
obtain the same loading and discharge rate due to the lower flow velocity limit. Limited spool
lengths are recommended to ensure proper coating and satisfactory inspection.
- Stainless steel piping gives reduced dimensions, reduced number of flange connections,
reduced weight, and reduced volume of cargo and washing water to be drained from the
piping system. Flushing with fresh water after eventual tank cleaning with seawater is
required.
Due to the ship size and large cargo pipe- and manifold dimensions,
it is most practical to install the cargo deck lines parallel to deck.
It is recommended to install a common drain line to improve the stripping and cleaning
possibilities for the cargo lines after discharge.
L
/TC
C OW
Overboard line
rging
Pu
Sl
tan op
k
OIM ain
Sl Dr
tan op
k
Water
Stripping /
Heating Drain line
Oil
coils
Water
Fig. 2
Framo Mounting Instruction No. 1401-0018-4
April-2000
CARGO PIPING Page 5 of 12
Manifold above cargo deck lines as shown simplifies the cargo loading.
Manifold below cargo deck lines simplifies the cargo stripping, see page 6.
(R)
ipe
i n gp
p p
( R ) Stri
e
n lin
rai
o nd
mm
Co
L
TC
Overboard line W/
CO
ng
rgi
Sl Pu
tan op
k
ain
Dr
OIM Sl
tan op
k Stripping / Drain line
Water
Heating Oil
coils
Water
Fig. 3
Framo Mounting Instruction No. 1401-0018-4
April-2000
CARGO PIPING Page 6 of 12
Deck lines aft of manifold Deck lines parallel to deck Deck lines parallel to
sloping toward manifold deck
LOADING + No cargo left in forward + No cargo left in deck + No cargo left in deck
(Even keel) deck line lines lines or
manifolds
÷ Cargo left in aft deck ÷ Cargo left in manifolds
line Drain arrangement to
be installed
÷ Cargo left in manifolds
Drain arrangement to be
installed
DISCHARGE + No cargo left in deck + No cargo left in forward ÷ Cargo left in deck
(Afterly trim) lines deck line lines
4 SELF - DRAINING
During the last years, efficient stripping of cargo tanks, pumps and its associated piping system
has been a very important part of the cargo handling operation.
When designing the cargo piping system, the key word is Self-Draining, both for piping and
components. Even small details may improve the drainage possibility.
The piping should be self-drained without pockets and “dead pipe ends”.
Typical examples are shown in fig.4.
Drain
Fig. 4
Separate drain lines may be used to compensate for non self-drained pipes, but this induce
more lines to be cleaned, and discharge time (time for emptying the cargo lines) will normally
increase.
Framo Mounting Instruction No. 1401-0018-4
April-2000
CARGO PIPING Page 8 of 12
Possibilities for easy draining of manifold and/or cargo deck piping to slop tanks should be
made.
Equipment such as cargo deck heaters and its piping must be self-drained to tank through the
cargo drop line as shown in fig. 3.
During discharge and stripping the ship is normally trimmed by the stern, and cargo deck lines
forward of manifold may therefore be parallel to deck.
For cargo deck lines sloping toward the pump, separate drain
lines and drain connections must be installed.
Fig. 6
Framo Mounting Instruction No. 1401-0018-4
April-2000
CARGO PIPING Page 9 of 12
Fig. 7
To have an efficient drain of the manifold independent of the ship’s list, a separate drain line
with connection to the slop tank may be installed.
Purging connection
Purging connection
Drain
Fig. 8
Framo Mounting Instruction No. 1401-0018-4
April-2000
CARGO PIPING Page 10 of 12
2
3
1
4
1. Cargo pipe purging connection. Supplied
separately by Framo for installation by Yard.
Fig. 9
Framo Mounting Instruction No. 1401-0018-4
April-2000
CARGO PIPING Page 11 of 12
Fig. 10
Fig. 11
Framo Mounting Instruction No. 1401-0018-4
April-2000
CARGO PIPING Page 12 of 12
6 RESILIENT MOUNTING
Fig. 12
Resilient mounted
Fig. 13
Mounting Instruction
CONTENTS
1 Selection of hydraulic oil
2 Cleanliness requirements
3 Leakage- and pressure testing of
piping system
3.1 Leakage testing
3.2 Safety
3.3 Pressure testing with hydraulic oil
Trade names
According to present information received from the oil companies, the trade names listed below are
available world-wide and valid for ISO VG46-oils in Framo systems. Formulation of different oils is
however a continuously changing process, and it is the responsibility of each oil company to supply
hydraulic oils meeting the General Oil Specification.
ANTAR VISGA 46 *
BARTRAN 46
BP BARTRAN HV 46 *
HYSPIN AW H-M 46 *
DTE 25
EXXONMOBIL
DTE 15 M *
RANDO OIL HD 46
FAMM
RANDO OIL HD Z 46 *
TELLUS 46
SHELL
TELLUS T 46 *
* High viscosity index oils (VI > 140) are only required for low temperature applications.
If a high V.I. oil is to be used, an oil viscosity of 50-55 cSt at 40°C must be used for initial oil filling,
if necessary by mixing with an ISO VG 68 oil. Mixing ratio to be informed by oil supplier.
If an hydraulic oil not listed above is intended to be used, Framo must be contacted for comments.
Mixing of different hydraulic oils should be avoided. If different hydraulic oils have to be mixed, the
oil companies in question must run a compatibility test and guarantee the compatibility prior to
mixing.
Note! Only hydraulic system oil must be used for flushing after installation on board.
Framo Mounting Instruction No.1401-0019-4
Rev.C Dec-2002
Hydraulic oils - Oil filling - Pressure testing - Flushing Page 3 of 12
2 CLEANLINESS REQUIREMENT
High pressure hydraulic pumps, motors and control valves have close tolerances and require clean
hydraulic oil to obtain reliability, good performance and long lifetime.
Contaminated oil will not provide satisfying lubrication and is a leading contributor to reduced
efficiency, excessive down time and increased maintenance costs.
- Solid particles Increased wear, reduced oil- and component life time, sticking valves,
unexpected system shut downs.
- Keep pipes and components clean and protected during the whole production- and assembling
period.
- The hydraulic oil must always be filtered by using the Framo hydraulic oil transfer unit when oil
is filled into the system from the storage tank.
- Oil filling must be done without mixing air into the oil during oil filling. It is very time-consuming
to get rid of air when it is mixed into the hydraulic oil.
- Hydraulic tanks must be vented indoor and if possible through air filters.
- Wear and tear to be prevented by checking the hydraulic oil quality and cleanliness regularly,
and by replacing filter elements when necessary.
- Keep all parts clean during service and assembling. Refill with clean oil, vent and flush carefully
after assembling.
Cleanliness level:
The required cleanliness level is based upon ISO Solid Contaminant Code ISO 4406. The code
was revised during 1999 and are now referring to 3 sizes of particles, 4 - 6 - and 14 micron(c).
(Previous code referred to 5 - and 15 micron).
When reporting a particle count, it must be reported how the particle counting has been carried out:
- According to previous ISO 4406.
- According to revised ISO 4406 (1999).
- By optical microscope.
Water content
The water content must be below 300 PPM (0.03 %).
It is recommended to carry out a leakage test of the piping system with clean nitrogen gas at low
pressure before oil filling in order to locate possible leakages in the system without causing oil spill.
For final pressure testing with hydraulic oil, Framo requires the following minimum test pressures:
- Pressure lines: According to the classification society requirement
or at least system pressure + 70 bar.
- Return lines: 11 bar
The Framo commissioning engineer must be informed in due time before pressure testing.
Note! Framo equipment is pressure tested in the factory before shipment and must be
bypassed during testing.
Framo Mounting Instruction No.1401-0019-4
Rev.C Dec-2002
Hydraulic oils - Oil filling - Pressure testing - Flushing Page 5 of 12
Before testing is started, every pipe connection and fitting is to be checked, and bolts re-tightened
to assure that there are no loose connections.
Disconnected pipes and equipment must be blanked off. All blank flanges on HP pipes should have
venting plugs for air venting when pressure testing with hydraulic oil.
It is recommended to adjust and keep the nitrogen gas pressure at approximately 3 bar while every
connection on the piping system is examined by means of a soap-water mixture in order to locate
possible leakage.
Fig. 1
Framo Mounting Instruction No.1401-0019-4
Rev.C Dec-2002
Hydraulic oils - Oil filling - Pressure testing - Flushing Page 6 of 12
3.2 Safety
The hydraulic piping system is under very high pressure during testing.
Every possible action must be taken by the Yard in order to avoid damage both to man and
material.
Note! Before pressure testing is started every person not participating in the pressure
testing itself should be evacuated from exposed areas.
All access to the ship to be marked with signs, for example as shown below.
To have an overview of the hydraulic system there should be one person in charge for the pressure
testing. One person to be looking after the system in the power pack room, one in the pump room
and others on strategic places along the piping system. They must have communication equipment
enabling them to inform the person in charge if a leakage occurs.
Necessary equipment for collecting and removing of hydraulic oil must be available in case of
leakage.
Note! If hydraulic oil is leaking from the piping system during testing, the test pressure
must be set to zero. Leaking oil must be collected immediately and exposed area
cleaned.
The hydraulic oil must be drained out before any repairs are made on the piping system.
Hydraulic oil is slightly toxic, but will not cause bodily harm during normal use according to oil
companies information. However, be aware of that:
- Long lasting contact with the skin may cause skin irritation. Cover the skin or use protecting
cream when working with hydraulic oil.
- Oil into the eyes is normally not dangerous, but painful. Rinse the eye with fresh water for at
least 15 minutes.
- High concentrations of oil mist can irritate the respiratory organs.
Note! The hydraulic power unit must not be used for pressure testing.
Framo Mounting Instruction No.1401-0019-4
Rev.C Dec-2002
Hydraulic oils - Oil filling - Pressure testing - Flushing Page 7 of 12
For pressure testing of the return lines, the hydraulic oil transfer unit can be used.
Oil must not be filled into the system before the Framo commissioning engineer has inspected and
accepted the cleanliness of the piping system and the associated system- and storage tanks.
If the hydraulic oil cooler and/or main filter box have been supplied separated from the HPU, (for
closed systems only) the return line in-between must be checked very carefully before oil filling.
Initial oil filling must be carried out according to chapter 4 and in co-operation with the
Framo commissioning engineer.
It is recommended only to fill oil into the hydraulic pressure lines and start with pressure testing of
these lines. If leakages occur during the test, the oil may simply be transferred to the return side
before repair, by using the hydraulic transfer unit.
After oil filling according to chapter 4, item 4.1, and proper air venting:
- Start the pressure testing pump and adjust the pressure in small steps up to approximately 70
bar. After the pressure is stabilised, hold this pressure while the complete piping system is
checked for leakage.
- Leakage control must be made by visual inspection and by monitoring irregular pressure drops.
Note that normal internal leakage in some hydraulic components might cause a certain pressure
drop during the inspection period.
- The visual inspection of the piping system should be carried out in two steps. First a quick
overview of the system to ensure that there is no major leakage, then every connection has to
be checked for leakage.
- Continue to raise the test pressure in steps up to approximately 150 bar, and check for leakage
as described above.
- Finally, the test pressure is to be adjusted in steps up to max. pressure according to the
classification society requirement or at least system pressure + 70 bar for the pressure line
(ref. page 4). Hold this pressure until the complete piping system is examined for leakage
(minimum 10 minutes or according to the classification society requirement).
When pressure testing of pressure lines is finished, continue to fill the return lines according to
item 4.1. Pressure test the return lines (ref. page 4).
Framo Mounting Instruction No.1401-0019-4
Rev.C Dec-2002
Hydraulic oils - Oil filling - Pressure testing - Flushing Page 8 of 12
Initial oil filling must be carried out in co-operation with Framo commissioning engineer.
Necessary time for oil filling and venting depends on the system size, but in spite of limited time
schedule, we must emphasise the necessity of using the time needed to fill oil and get air out of the
system by proper venting.
The oil must be filled slowly into the lowest possible connections, making it possible to fill up the
pipings gradually while the air can escape through the open venting connections on the highest
points. It is very time consuming to get rid of air when it is mixed into the hydraulic oil, and mixing
must therefore be avoided.
If possible, the ship should have aft trim if the power unit is located aft, and forward trim if it is
located forward during oil filling and venting.
Venting must be done from all the high points in components and system.
If deck machinery is connected to the system, these are normally the highest points.
Only the hydraulic oil transfer unit should be used for oil filling of the system.
Capacity is given in Technical Data.
Our flushing procedure is based upon use of the Framo hydraulic power unit, and orifices must
therefore be installed in the pressure lines to ensure that the hydraulic pump pressure always is
kept above 50 bar. Required flushing flow for different return pipe dimensions are given in the
flushing diagram. The calculated flow and orifice dimensions are based upon oil viscosity
46 cSt, density 870 kg/m3, a Reynolds number of approx. 4000, orifice discharge coefficient 0,65
and pressure drop 50 bar over the orifice. For other viscosities and pipe dimensions, flow and
orifice dimensions may be calculated from the following formulas:
Required oil flow : Q = 8,7 x d x n/46 [l/min] d = Inside pipe diameter [mm]
n = Oil viscosity [cSt]
Orifice diameter : D= Q x 0,3 [mm]
Fig. 2
Framo Mounting Instruction No.1401-0019-4
Rev.C Dec-2002
Hydraulic oils - Oil filling - Pressure testing - Flushing Page 10 of 12
When the pressure testing is completed and all preparations are made according to fig. 3 and the
flushing diagram, proceed as follows:
- Open the heating and venting valve and valve(s) in the main return line (Pilot operated heating
valve can be opened by plugging the pilot connection).
- Connect the transfer unit flexible hoses. Suction to T and supply to HP.
- Check storage tank oil level and start oil filling into the pressure line.
- Check storage tank oil level regularly during oil filling.
- Vent all piping and equipment not bypassed, hydraulic pumps, valves, oil cooler
and main filter box.
- Stop transfer pump when the hydraulic system tank is filled and change suction
hose from T to C for circulation.
- Circulate and vent until the oil cleanliness level is 15/11 or better.
- Stop the transfer unit and disconnect the flexible hoses. The hoses must be
disconnected when the transfer unit is not used, and the valves to be closed.
Fig. 3
Framo Mounting Instruction No.1401-0019-4
Rev.C Dec-2002
Hydraulic oils - Oil filling - Pressure testing - Flushing Page 11 of 12
5 FLUSHING
Flushing is the last and final cleaning procedure in order to remove particles that has entered the
system during installation, and to bring the cleanliness of the system oil up to an acceptable level.
All Framo components are flushed prior to shipment and need no flushing if the blanking equipment
is in good condition and kept on until final installation. Use of the Framo hydraulic power unit for
flushing has proven to be the most efficient, time saving and practical procedure to avoid
unnecessary dismantling, oil spillage and possible entrance of contamination during assembling.
It is absolutely necessary that our procedure is followed very carefully if the Framo power
unit is used for flushing. Hydraulic pumps must not run with pressure below 50 bar.
Before starting the main hydraulic pumps for flushing, the hydraulic oil in the system tank must have
cleanliness level 15/11 or better.
An oil sampling procedure is included in the Framo Service Manual.
Note! Initial oil filling and start-up of the system has to be done by the Framo service engineer.
The oil flow must be turbulent in order to remove particles from the inner surface of the pipes and
transport them to the filter. Necessary flushing capacities based upon inside pipe diameters and oil
temperatures are given in the flushing diagram.
Oil flow for each power pack is given in Technical Data for the installation.
Recommended average oil temperature during flushing is 50°C.
The flushing time depends on system size, cleanliness and piping material. Stainless steel pipes
require normally less time for flushing than mild steel pipes.
The following figures may be used as a rough estimate:
- Main lines, 1st sequence: Approx. 6 hours
- Branch lines (each): Approx. 2 hours
- Main lines, 2nd sequence: Approx. 4 hours
Main lines
- Start one power pack and run at system pressure of max. 70 bar.
- Open the heating valve (Pilot operated valve can be opened by plugging the pilot connection).
- Run for approximately 5 minutes and take oil sample.
- Stop power pack.
- If cleanliness level is above 16/12, start circulation with jockey pump (for open systems) or
feed pump (for closed systems).
- When cleanliness level is 15/11 or better, start necessary number of power packs for flushing of
main return line. System pressure max. 70 bar. Manually operated heating valve can be kept
open, but pilot operated heating to be turned off and HP service valve to be closed. Open
service valves to necessary number of branch lines to obtain sufficient oil flow.
- Check cleanliness level regularly. If level increases above 16/12, stop flushing and start
circulation to reduce number of particles.
- Fill in the Flushing report included in the Framo Commissioning Protocol.
- Flush until cleanliness level 15/11 or better.
- Check flow and temperature according to flushing diagram.
Framo Mounting Instruction No.1401-0019-4
Rev.C Dec-2002
Hydraulic oils - Oil filling - Pressure testing - Flushing Page 12 of 12
Branch lines
- Close the heating valve.
- Start necessary number of power packs for the arranged number of branch lines to be flushed
simultaneously.
- Open ball valve to the branch lines and follow the same procedure as for the main lines.
- Continue until all branch lines are flushed to cleanliness level 15/11 or better.
Other methods like “Pigging” (special plugs blown through the pipe by using a special tool) may be
used, but the results depends very much upon pipe material, quality, welding and pipe lengths.
Please contact Frank Mohn Services AS if such methods are considered to be used.
It is very important to get the air out of all components and hydraulic lines instead of having the
oil/air mixture back to hydraulic tank, hydraulic pumps etc.
Note! Oil filling has to be done slowly to let the air escape through the venting connections.
Please note that Framo is not responsible for damages caused by air in the hydraulic oil, or if the
system has been started without Framo commissioning engineer’s approval.
Framo No. 1401-0020-4
Rev. Oct-2000
Mounting Instruction
Commissioning - Testing
CONTENTS
1 General
2 Verification of design and installation procedures
3 Final Check-out and Start-up schedule
4 Final Check-out and Start-up
5 Testing
No.1401-0020-4
Framo Mounting Instruction
Rev. Oct-2000
COMMISSIONING - TESTING Page 2 of 5
1 GENERAL
The commissioning shall ensure that the delivered equipment, installation and its function are in
accordance with the Framo documentation, and to demonstrate the operational capabilities of the
system.
The time consumption for commissioning depends on ship type and size, system size, and Yards
progress related to other equipment and parts of the ship which will effect the various activities
related to the Framo cargo pumping system. It is also related to a correct installation according to
Framo requirements.
In general the commissioning is divided in two sequences:
1. Verification of design and installation procedures, (normally not necessary for the 2nd and the
following ships in a series if the Yard personnel responsible for the installation are the same).
From Yard : Outfitting and Design personnel. (It is very important that personnel responsible for
the actual installation on board are present during this meeting).
From Framo : Project manager (Technical dept.) and Project engineer (Service dept.)
Yard and Framo should appoint suitable time for this meeting, and the verification activity should
mainly be focused on:
Delays and waiting time caused by insufficient planning or progress of the installation leads to
additional cost for the commissioning, which again have to be covered by the buyer. An effective
verification meeting will however improve the possibilities for a smooth and effective total
commissioning within the agreed timeframe given in the Framo Acknowledgement of Order.
As a guidance for the different Framo check-out and start-up activities, a typical example of a
schedule is shown below.
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Note! If the check-out and start-up schedule made during verification meeting is revised,
Framo must be informed as soon as possible.
No.1401-0020-4
Framo Mounting Instruction
Rev. Oct-2000
COMMISSIONING - TESTING Page 4 of 5
- Contact person at Yard responsible for the Framo Cargo Pumping System.
- Office with access to phone and fax for our service engineer.
- Labour assistance for our service engineer when required.
- Sufficient supply of electric power for running of all the installed power packs simultaneously.
- Sufficient fuel supply for running of diesel driven hydraulic power packs.
- Operational cargo lines, ballast lines and valve systems.
- Fresh water in cargo tanks.
- Compressed air or nitrogen for purging and stripping of cargo pumps.
Note! The hydraulic piping and associated hydraulic oil tanks must be approved by the
commissioning engineer prior to oil filling.
Before water is filled into the cargo tanks, the commissioning engineer must inspect
and approve the tanks related to cleanliness.
5 TESTING
Testing is to be supervised by Framo commissioning engineer and must be done according to the
classification society- and Framo requirements to fulfil the system guarantee.
It is very important that sufficient time is given for our engineer in co-operation with Yard personnel
to carry out testing, venting and adjustment of the whole system prior to official test or ships sea
trial.
Please note that all components delivered by Framo are pressure tested before assembly.
Hydraulic power units are tested together with the controllers, and all hydraulically driven
equipment, cargo pumps, ballast pumps and other pumps are tested and certified by the
classification society before delivery.
If possible, use fresh water for test of cargo pumps. If seawater has to be used,
see below limitations:
harbour water.
40
- Empty the tanks as soon as possible
30 when the testing is finished.
- Flush the pump with fresh water.
20
10
0
0 2 4 6 8 10 12
Exposure time, days
No.1401-0020-4
Framo Mounting Instruction
Rev. Oct-2000
COMMISSIONING - TESTING Page 5 of 5
The following tests are required in order to ensure proper function of the system and to issue a
Framo Completion Certificate:
- Running of Yard equipment connected to the Framo system to ensure that no pressure
shocks are transmitted to the system.
If additional tests are required, test requirements and procedures have to be evaluated and
approved by Framo.