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OO£X-:lI-'o'Hn-£LOLOl 'ON 'ElMa

FUNCTIONAL CONTROL LOOP DIAGRAM (ABC)

FOR

4000 MW ULTRA MEGA POWER PROJECT

Client

COASTAL GUJARAT POWER LIMITED

(A THE TATA POWER COMPANY)

Engineer

,@

TeE CONSULTING ENGINEERS LIMITED

Contractor

C:A.~~0-1 TL.:.OOt::l

Doosan Heavy Industries & Construction

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANy)

DOOSAN

T07073-UHA-IC-X300

-

8 TCE CONSULTING ENGINEERS LIMITED

--

_ "'"t!~~~

Doosan Heavy Industries & Construction

... ,.. 4000 MW ULTRA MEGA POWER PROJECT -~

AT MUNDRA, GUJARAT, INDIA f--pc-----l

Dat. tar. Scala N/A Type

:-"' 14-12-11 M.CJ<IlI T'FUNCTIONAL LOOP DIAGRAM CDnIInbICGdI

:- 14-12-11 Y.s..uG (ABC)

I FOR CONSTRUCTION I

-

Ir 14-12-l1 k.T.LEE

COVER SHEET Raoj. NIl

Dra.rngNo.

--.", TCE.5146A-510-00-1124

l'agl-No. 000

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~O£X-OI-VHn-£LOLO.L 'ON 'E>MO I
DRAWING LIST / TITLE PAGE
SR NO. PURCHASER DRAWING NUMBER SUOOIJER DWG NO. PAGE NO. REF. NO. DRAWING TITLE REV.
1 TCE.5146A-510-00-1124 T07073-UHA-IC-X300 000 N/A COVER SHEET 1
2 TCE.5146A-510-00-1125 T07073-UHA-IC-X301 001 N/A DRAWING LIST 1
3 TCE.5146A-510-00-1126 T07073-UHA-IC-X302 002 IX01 ANALOG SYMBOL & LEGEND (1/3) 1
4 TCE.5146A-510-00-1127 T07073-UHA-IC-X303 003 IX02 ANALOG SYMBOL & LEGEND (2/3) 1
5 TCE.5146A-510-00-1128 T07073-UHA-IC-X304 004 IX03 ANALOG SYMBOL & LEGEND (3/3) 1
6 TCE.5146A-510-00-1129 T07073-UHA-IC-X305 005 TY01 TYPICAL LOGIC (1/4) 1
7 TCE.5146A-510-00-1130 T07073-UHA-IC-X306 006 TY02 TYPICAL LOGIC (2/4) 1
8 TCE.5146A-510-00-1131 T07073-UHA-IC-X307 007 TY03 TYPICAL LOGIC (3/4) 1
9 TCE.5146A-510-00-1132 T07073-UHA-IC-X308 008 TY04 TYPICAL LOGIC (4/4) 1
10 TCE.5146A-510-00-1133 T07073-UHA-IC-X309 116 BM01A MAIN STEAM PRESSURE 1
11 TCE.5146A-510-00-1134 T07073-UHA-IC-X310 117 BM01 BOILER MASTER CONTROL (1/13) 1
12 TCE.5146A-510-00-1135 T07073-UHA-IC-X311 118 BM02 BOILER MASTER CONTROL (4/13) 1
13 TCE.5146A-510-00-1136 T07073-UHA-IC-X312 119 BM03 BOILER MASTER CONTROL (5/13) 1
14 TCE.5146A-510-00-1137 T07073-UHA-IC-X313 122 BM04 BOILER MASTER CONTROL (6/13) 1
15 TCE.5146A-510-00-1138 T07073-UHA-IC-X314 124 BM05 BOILER MASTER CONTROL (7/13) 1
16 TCE.5146A-510-00-1139 T07073-UHA-IC-X315 125 FWD 1 FEEDWATER DEMAND (1) 1
17 TCE.5146A-510-00-1140 T07073-UHA-IC-X316 126 FW02 FEEDWATER DEMAND (2) 1
18 TCE.5146A-510-00-1141 T07073-UHA-IC-X317 147 SP01 SEPARATOR LEVEL CONTROL 1
19 TCE.5146A-510-00-1142 T07073-UHA-IC-X318 150 WV01 WARMING VALVE CONTROL 1
20 TCE.5146A-510-00-1143 T07073-UHA-IC-X319 151 UG01 ECON. INLET FLOW CONTROL 1
21 TCE.5146A-510-00-1144 T07073-UHA-IC-X320 154 FM01 COAL FLOW CONTROL 1
22 TCE.5146A-510-00-1145 T07073-UHA-IC-X321 157 FAD 1 FUEL & AIR DEMAND (1/2) 1
23 TCE.5146A-510-00-1146 T07073-UHA-IC-X322 158 FA02 FUEL & AIR DEMAND (2/2) 1
24 TCE.5146A-510-00-1147 T07073-UHA-IC-X323 160 AF01 TOTAL UNIT AIR FLOW 1
25 TCE.5146A-510-00-1148 T07073-UHA-IC-X324 161 AF02 SECONDARY AIR CONTROL (1) 1
26 TCE.5146A-510-00-1149 T07073-UHA-IC-X325 162 AF03 SECONDARY AIR CONTROL (2) 1
27 TCE.5146A-510-00-1150 T07073-UHA-IC-X326 163 IS01 PUL. INERTING SREAM PRESS CONTROL 1
28 TCE.5146A-510-00-1151 T07073-UHA-IC-X327 164 WD01 FUEL & AUX. AIR DAMPER CONTROL (1/5) 1
29 TCE.5146A-510-00-1152 T07073-UHA-IC-X328 165 WD02 FUEL & AUX. AIR DAMPER CONTROL (2/5) 1
30 TCE.5146A-510-00-1153 T07073-UHA-IC-X329 166 WD03 FUEL & AUX. AIR DAMPER CONTROL (3/5) 1
31 TCE.5146A-510-00-1154 T07073-UHA-IC-X330 167 WD04 FUEL & AUX. AIR DAMPER CONTROL (4/5) 1
32 TCE.5146A-510-00-1155 T07073-UHA-IC-X331 168 WD05 FUEL & AUX. AIR DAMPER CONTROL (5/5) 1
33 TCE.5146A-510-00-1156 T07073-UHA-IC-X332 170 OFA01 OVERFIRE AIR DAMPER CONTROL 1
34 TCE.5146A-510-00-1157 T07073-UHA-IC-X333 173 1001 FURNACE PRESSURE CONTROL (1) 1
35 TCE.5146A-510-00-1158 T07073-UHA-IC-X334 177 PC01 PULV. PA FLOW & TEMP CONTROL (1/3) 1
36 TCE.5146A-510-00-1159 T07073-UHA-IC-X335 178 PC04 PULV. PA FLOW & TEMP CONTROL (2/3) 1
37 TCE.5146A-510-00-1160 T07073-UHA-IC-X336 181 H001 HEAVY OIL PRESS CONTROL (1/2) 1
38 TCE.5146A-510-00-1161 T07073-UHA-IC-X337 182 H002 HEAVY OIL PRESS CONTROL (2/2) 1
39 TCE.5146A-510-00-1162 T07073-UHA-IC-X338 183 AS01 ATOMIZING STEAM CONTROL 1
40 TCE.5146A-510-00-1163 T07073-UHA-IC-X339 185 W001 LIGHT OIL PRESS CONTROL 1
41 TCE.5146A-510-00-1164 T07073-UHA-IC-X340 186 M01 ATOMIZING AIR CONTROL 1
42 TCE.5146A-510-00-1165 T07073-UHA-IC-X341 188 SH01 PLATEN SH STEAM TEMP CONTROL (1/3) 1
43 TCE.5146A-510-00-1166 T07073-UHA-IC-X342 189 SH02 PLATEN SH STEAM TEMP CONTROL (2/3) 1
44 TCE.5146A-510-00-1167 T07073-UHA-IC-X343 190 SH03 PLATEN SH STEAM TEMP CONTROL (3/3) 1
45 TCE.5146A-510-00-1168 T07073-UHA-IC-X344 191 SH04 FINAL SH STEAM TEMP. CONTROL (1/4) 1
46 TCE.5146A-510-00-1169 T07073-UHA-IC-X345 192 SH05 FINAL SH STEAM TEMP. CONTROL (2/4) 1
47 TCE.5146A-510-00-1170 T07073-UHA-IC-X346 193 SH06 FINAL SH STEAM TEMP. CONTROL (3/4) 1
48 TCE.5146A-510-00-1171 T07073-UHA-IC-X347 194 SH07 FINAL SH STEAM TEMP. CONTROL (4/4) 1
49 TCE.5146A-510-00-1172 T07073-UHA-IC-X348 195 RH01 RH STEAM TEMP.(SPRAY) CONTROL (1/3) 1
50 TCE.5146A-510-00-1173 T07073-UHA-IC-X349 196 RH02 RH STEAM TEMP.(SPRAY) CONTROL (2/3) 1
51 TCE.5146A-510-00-1174 T07073-UHA-IC-X350 197 RH03 RH STEAM TEMP.(SPRAY) CONTROL (3/3) 1
52 TCE.5146A-510-00-1175 T07073-UHA-IC-X351 199 RH05 RH STEAM TEMP.(TILT) CONTROL 1
53 TCE.5146A-510-00-1176 T07073-UHA-IC-X352 201 AH01 AH COLD END TEMP CONTROL 1
54 TCE.5146A-510-00-1177 T07073-UHA-IC-X353 211 RP01 REHEATER PROTECTION LOGIC 1
55 TCE.5146A-510-00-1178 T07073-UHA-IC-X354 213 FDS01 GAH FIRE DETECTOR CONTROL LOGIC 1
56 TCE.5146A-510-00-1179 T07073-UHA-IC-X355 214 SCAH01 SCAH DRAIN TANK LEVEL CONTROL 1
57 TCE.5146A-510-00-1180 T07073-UHA-IC-X356 215 MIS01 DYNAVANE FILTER DP CONTROL 1
58 TCE.5146A-510-00-1181 T07073-UHA-IC-X357 217 MIS03 SPIRAL WALL TUBES METAL TEMP 1
59 TCE.5146A-510-00-1182 T07073-UHA-IC-X358 218 MIS04 ABS MONITORING INFORMATION STEAM (1) 1
60 TCE.5146A-51 0-00-2083 T07073-UHA-IC-X359 219 MIS05 ABS MONITORING INFORMATION STEAM (2) 1
61 TCE.5146A-51 0-00-2084 T07073-UHA-IC-X360 220 MIS06 ABS MONITORING INFORMATION STEAM (3) 1
62 TCE.5146A-51 0-00-2085 T07073-UHA-IC-X361 221 ID02 FURNACE PRESSURE CONTROL (2) 1
63 TCE.5146A-51 0-00-2087 T07073-UHA-IC-X363 223 PC03 PULV. PA FLOW & TEMP CONTROL (3/3) 1
64 TCE.5146A-51 0-00-4875 T07073-UHA-IC-X365 225 SP02 CONTROL VALVE (1 OLCT1 OM091 /092) HPU CONTROL (1) 1
65 TCE.5146A-51 0-00-4876 T07073-UHA-IC-X366 226 SP03 CONTROL VALVE (1 OLCT1 OM091 /092) HPU CONTROL (2) 1
66 TCE.5146A-51 0-00-4877 T07073-UHA-IC-X367 227 UG02 CONTROL VALVE (10HAG20M091) HPU CONTROL (1) 1
67 TCE.5146A-51 0-00-4878 T07073-UHA-IC-X368 228 UG03 CONTROL VALVE (1 OHAG20M091) HPU CONTROL (2) 1

, .. COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
-
6J TCE CONSULTING ENGINEERS LIMITED
....... .!f-t!:~~'l;I
- Doosan Heavy Industries
& Construction
~ ..... "' I
Pro"" 4000 MW ULTRA MEGA POWER PROJECT .... ~
AT MUNDRA, GUJARAT, INDIA PC
"" Non .... N/A ...
~ 14-12...(1 ac, " TItIo ....... -
FUNCTIONAL LOOP DIAGRAM
I I - 14-12...(1 , ...... (ABC)
FOR CONSTRUCTION .
:- 14-12...(1 ItT.LEE DRAWING LIST .....
!::,. ~" f'ROI)UCTlONCESlClN~
Doosan Heavy Industries DlpL IUNID "'11-
'&_IHI-GP_D..IUN.lol.H.KII K.T.LfE ""......,.. & ConstnJcUon Co., Ltd.
.£11_~D.JUhDJ.H.K" ItT.LEE ""......,.. _No . T07073-UHA-IC-X301 ........ 001
I ~H~~:~N:E'~~~~~~:~~~~!vOO::·DETRIMENTALT01HECOMPANY.IRIw·11laIII ~ 1:- 1:- I ~alRafIiDn OwrwDrowlngtc. TCE.5146A-510-00-1125 3

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~O£X-OI-VHn-£LOLO.L 'ON 'E>MO I
DRAWING LIST / TITLE PAGE
SR NO. PURCHASER DRAWING NUMBER SUPPLIER DWG NO. PAGE NO. REF. NO. DRAWING TITLE REV.
66 TCE.5146A-510-00-1134-0 T07073-UHA-IC-X369 117-1 BM01-1 BOILER MASTER CONTROL (2/13) 1
69 TCE.5146A-510-00-1134-b T07073-UHA-IC-X370 117-2 BM01-2 BOILER MASTER CONTROL (3/13) 1
70 TCE.5146A-510-00-1138-0 T07073-UHA-IC-X371 124-1 BM05-1 BOILER MASTER CONTROL (8/13) 1
71 TCE.5146A-510-00-1136-b T07073-UHA-IC-X372 124-2 BM05-2 BOILER MASTER CONTROL (9/13) 1
72 TCE.5146A-510-00-1136-c T07073-UHA-IC-X373 124-3 BM05-3 BOILER MASTER CONTROL (10/13) 1
73 TCE.5146A-510-00-1138-d T07073-UHA-IC-X374 124-4 BM05-4 BOILER MASTER CONTROL (11/13) 1
74 TCE.5146A-510-00-1138-e T07073-UHA-IC-X375 124-5 BM05-5 BOILER MASTER CONTROL (12/13) 1
75 TCE.5146A-510-00-1138-j T07073-UHA-IC-X376 124-6 BM05-6 BOILER MASTER CONTROL (13/13) 1

, .. COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
-
8 TCE CONSULTING ENGINEERS LIMITED
....... .!f-t!:~~'l;I
- Doosan Heavy Industries
& Construction
~ ..... "' I
Pro"" 4000 MW ULTRA MEGA POWER PROJECT .... ~
AT MUNDRA, GUJARAT, INDIA PC
"" Non .... N/A ...
~ 14-12...(1 ac, " TItIo ....... -
FUNCTIONAL LOOP DIAGRAM
I I - 14-12...(1 , ...... (ABC)
FOR CONSTRUCTION .
:- 14-12...(1 ItT.LEE DRAWING LIST .....
!::,. ~" f'ROI)UCTlONCESlClN~
Doosan Heavy Industries DlpL IUNID "'11-
'&_IHI-GP_D..IUN.lol.H.KII K.T.LfE ""......,.. & ConstnJcUon Co., Ltd.
.£11_~D.JUhDJ.H.K" ItT.LEE ""......,.. _No . T07073-UHA-IC-X301 I'agl-No.001 1
I ~H~~:~N:E'~~~~~~:~~~~!vOO::·DETRIMENTALT01HECOMPANY.IRIw·11laIII ~ 1:- 1:- I ~alRafIiDn OwrwDrowlngtc. TCE.5146A-510-00-1125 3

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FUNCTION & SYMBOL

MATH EQUATION

GRAPHIC REPRESENTATION

DEFINITION

DERIVATIVE

dx m ~ TI dt

THE OUTPUT IS PROPORTIONAL TO THE RATE OF CHANGE (DERIVATIVE) OF THE INPUT.

MULTIPLYING

THE OUTPUT IS PROPORTIONAL TO THE PRODUCT OF THE TWO INPUTS.

DIVIDING

EJ

m ~

THE OUTPUT IS PROPORTIONAL TO THE QUOTIENT OF THE TWO INPUTS.

ROOT EXTRACTION

m ~Vx

t

t

THE OUTPUT EQUALS THE ROOT (I.E. SQUARE ROOT. FOURTH ROOT. 3/2 ROOT. ETC.) OF THE INPUT.

ANALOG SIGNAL GENERATOR

[J

m ~ A

DOES NOT APPLY

THE OUTPUT IS AN ANALOG SIGNAL DEVELOPED WITHIN THE GENERATOR.

TRANSFER

X1 FOR STATE 1 X2 FOR STATE 2

t STATE STATE t

1 2

THE OUTPUT EQUALS THE INPUT WHICH HAS BEEN SELECTED BY TRANSFER. THE STATE OF THE TRANSFER IS ESTABLISHED BY

EXTERNAL MEANS. THE OUTPUT

IS EITHER ON OR OFF.

EXPONENTIAL

lL_ lL
t t
:~ m W
STATE
1 m
t1 t t1 t
:~ mm STATE
~ 2
t1 t t1 t TWO STATE SIGNAL MONITOR

TWO STATE SIGNAL MONITOR

STATE 1 X < H

STATE 2 X> H

(ENERGIZED OR

ALARM STATE)

STATE 1 X < L

(ENERGIZED OR

ALARM STATE)

STATE 2 X > L

THREE STATE SIGNAL MONITOR

STATE 1 X < L

(FIRST OlJTPUT m 1 ENERGIZED OR

ALARM STATE)

STATE 2 L < X < H

(BOTH OUTPUTS

INACTIVE OR DE-ENERGIZED)

STATE 3 X > H

(SECOND OUTPUT m 2 ENERGIZED OR

ALARM STATE)

TWO STATE SIGNAL MONITOR

STATE 1

(ENERGIZED OR ALARM STATE)

STATE 2

X>H OR X<L

X<H X> L

~ ~

STATE STATE STATE

.2~

t1 t2 t

THE OUTPUT EQUALS THE INPUT RAISED TO A POWER (I.E.

SECOND, THIRD, FOURTH, ETC.)

THE OUTPUT HAS DISCRETE STATES WHICH ARE DEPENDENT ON THE VALUE OF THE INPUT. WHEN THE INPUT EXCEEDS (OR BECOMES LESS THAN) AN ARBITRARY LIMIT VALUE

THE OUTPUT CHANGES STATE.

EACH OF THESE ARBITRARY LIMIT VALUES MAY HAVE DEADBAND.

AVERAGING

DIFFERENCE

m ~

m~

t

t

t

THE OUTPUT EQUALS THE ALGEBRAIC SUM OF THE INPUTS DIVIDED BY THE NUMBER OF INPUTS.

THE OUTPUT EQUALS THE ALGEBRAIC DIFFERENCE BETWEEN THE TWO INPUTS.

PROPORTIONAL

OR

m ~ KX 'lL l~ THE OUTPUT IS DIRECTLY
PROPORTIONAL TO THE INPUT.
t 1 t t 1 t
11::1= 1£ THE OUTPUT VARIES IN ACCORDANCE
WITH BOTH MAGNITUDE AND DURATION
m I ) xdt OF THE INPUT. THE OUTPUT IS
~
TI PROPORTIONAL TO THE TIME INTEGRAL
t 1 t2t t 1 t2 t OF THE INPUT. INTEGRAL

E

NOTES:

1. SYMBOLS AND IDENTIFICATION TO BE GENERALLY IN ACCORDANCE WITH SAMA STANDARD

2. UNLESS OTHERWISE NOTED. THE HIERARCHY OF TRANSFERS IS SUCH THAT

THE TRANSFER CLOSEST TO AN OUTPUT DRIVE FOR A DEVICE IS THE MOST CRITICAL. THE IMPORTANCE OF SUBSEQUENT TRANSFERS DECREASES WITH rrs

DISTANCE FROM THE OUTPUT. IN ADDITION, ALL APPLICABLE PI CONTROLLERS

AND MIA STATIONS WILL TRACK THE OUTPUT OF A PARTICULAR TRANSFER

UNTIL IT RETURNS TO rrs NORMAL CONDITION.

3. ~kiJ~f:~~~~~No~g'fH~E§~OpSE~~~Ug~A:S~MI~~II~\i{i~~~G

AND ARE THE RESPONSIBILnY OF THE IMPLEMENTOR.

4. PRIMARY LOGIC LINE TYPE WOULD DEPICT DIGITAL SIGNALS ON A DIGITAL DRAWING OR ANALOG SIGNALS ON AN ANALOG DRAWING.THE SECONDARY LINE lYPE IS USED FOR ANALOG SIGNALS ON A DIGITAL DRAWING OR DIGITAL SIGNALS ON AN ANALOG DRAWING.

5. ~~L :&~~r<&Np~~~~~ ~~~&E~?"JI~I~.TS TO BE FIELD ADJUSTED BASED

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANy)

TCE CONSULTING ENGINEERS LIMITED

.........

-

.!ft!:~~~

Doosan Heavy Industries & Construction

I

... "" 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

I FOR CONSTRUCTION I

.... "n "'" '/A
::- 14-1H11 .. " ""
FUNCTIONAL LOOP DIAGRAM
- 14-1H11 t. ..... (ABC)
.
:- 14-1H11 k.T.LE£ ANALOG SYMBOL &: LEGEND(1/3}
.... I'RODUCTlONDE8KlN~ T".

""No

&14-12-GP.D..INl.J.H.KIlk.T.LE£ &. "-GHII~D.J.JG .J.H.KII k.T.LE£

I ~H~~:~N:El~6~~6~:~~~:!v~·DETR1MENTALT01HECOMPANY.IRw·1 DatIl ~ I~ Ir 1

T07073-UHA-IC-X302 TCE.5146A-510-00-1126

"'11-

Pap-No. 002

A

B

c

D

E

£O£X-:lI-'o'Hn-£LOLOl 'ON 'ElMa I

FUNCTION & SYMBOL

MATH EQUATION

GRAPHIC REPRESENTATION

NOTES:

DEFINITION

1. SYMBOLS AND IDENTIFICATION TO BE GENERALLY IN ACCORDANCE WITH SAMA STANDARD

2. UNLESS OTHERWISE NOTED. THE HIERARCHY OF TRANSFERS IS SUCH THAT

THE TRANSFER CLOSEST TO AN OlJTPUT DRIVE FOR A DEVICE IS THE MOST CRITICAL. THE IMPORTANCE OF SUBSEQUENT TRANSFERS DECREASES WITH ITS

DISTANCE FROM THE OUTPUT. IN ADDITION. ALL APPLICABLE PI CONTROLLERS

AND MIA STATIONS WILL TRACK THE OUTPUT OF A PARTICULAR TRANSFER

UNTIL IT RETURNS TO ITS NORMAL CONDITION.

3. ~klJ~f:~~~~~No~g'fH~E§~opSE~~~u~~Ar~~MI~~II~\;fa~~~G

AND ARE THE RESPONSIBILnY OF THE IMPLEMENTOR.

4. ~~L I~T~~'b~f~'tY~~ ~~~Uc~E~fs~I~~TS TO BE FIELD ADJUSTED BASED

R r----
STATE
0 1 STATE 2
STATE
L 3
XR XO r----x-L
-: <.
mO THREE STATE SIGNAL GENERATOR

STATE 1 - X STATE 2 - X STATE 3 - X

R o L

THE OUTPUT HAS DISCRETE STATES WHICH ARE DEPENDENT UPON THE STATE OF THE INPUT. THIS DEVICE IS NORMALLY ASSOCIATED WITH AN INTEGRATOR OF SOME TYPE.

m = X IF X > X + 'b OR X 6 X-b WHERE X 0= PREVIOUS STEADY STATE ENTRY.

0= CONSTANT

b = CONSTANT

A DEVICE WHOSE OUTPUT IS HELD AT THE LAST STEADY STATE VALUE UNTIL IT'S OUTPUT HAS CHANGED BY (+0) OR (-bl TO ALLOW FOR "DEADZONING". ONClo THE OUTPUT HAS CHANGED, THE FUNCTION SHOULD BE DISABLED UNTIL

THE PROCESS HAS STABILIZED ONCE AGAIN.

DEADBAND

B

THE CONVERSION OF A SIGNAL FROM ONE TYPE TO ANOTHER IS DESIGNATED BY ANY TWO OF THE DEFINED

SYM~9hrT ~Tb~~tl}.p L~~l iNt~~ETHE

OUTPUT SIGNAL AT RIGHT.

INPUT{ OUTPU CONVERTER

INPUT~

SYMBOL OUTPUT

SYMBOL

DOES NOT APPLY

A = ANALOG D = DIGITAL E = VOLTAGE

F = FREQUENCY H = HYDRAULIC

I = CURRENT

o = ELECTROMATIC OR SONIC

P = PNEUMATIC

R = RESISTANCE

EXAMPLE:

2

NONLINEAR FUNCTION

THE OUTPUT EQUALS SOME NONLINEAR FUNCTION OF THE INPUT.

m = f(X)

t

t

i 1£

TIME FUNCTION

If(tll

THE OUTPUT EQUALS THE INPUT TIMES SOME FUNCTION OF TIME OR EQUALS SOME FUNCTION OF

TIME ALONE.

m=xf(t) m = f(t)

t

t

HIGH SELECTING

THE OUTPUT IS EQUAL TO THAT INPUT WHICH IS THE GREATEST OF THE INPUTS.

3

t

t

t 1

t 1

LOW SELECTING

m = { X1 FOR X1 < X 2 X2 FOR X1 > X 2

THE OUTPUT IS EQUAL TO THAT INPUT WHICH IS THE LEAST OF THE INPUTS.

HIGH LIMITING

m ={ X FOR X < H H FOR X > H

THE OUTPUT EQUALS THE INPUT OR THE HIGH LIMIT VALUE WHICHEVER IS LOWER.

t1 t

t

t 1

4

LOW LIMITING

m ={ X FOR X > L L FOR X < L

THE OUTPUT EQUALS THE INPUT OR THE LOW LIMIT VALUE WHICHEVER IS HIGHER.

REVERSE PROPORTIONAL

THE OUTPUT IS REVERSLY PROPORTIONAL TO THE INPUT.

m = -KX

dm dx { dx > HAND l~m~ THE OUTPUT EQUALS THE INPUT AS
dt - dt dt dx dm LONG AS THE RATE OF CHANGE OF
m = X dt >H dt =H THE INPUT DOES NOT EXCEED A
LIMIT VALUE. THE OUTPUT WILL
dm { dx CHANGE AT THE RATE ESTABLISHED
.rr = H .rr < H OR + 1 t2 t t 1 t2 t BY THIS LIMIT UNTIL THE OUTPUT
m = X AGAIN EQUALS THE INPUT.
:~ l~_ THE OUTPUT EQUALS THE INPUT
m = X ± b PLUS (OR MINUS) SOME ARBITRARY
VALUE (BIAS)
t t VELOCITY LIMITING

5

BIAS

o

SUMMING

m = X 1 + X2 + ... + X n

THE OUTPUT EQUALS THE ALGEBRAIC SUM OF THE INPUTS

t

t

CONNECT TO PROCESS OR ANALOG SIGNAL BINARY LOGIC SIGNAL

LOGIC LINE SYMBOLS

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANy)

TCE CONSULTING ENGINEERS LIMITED

7

--

-

"'"t!~~~

Doosan Heavy Industries & Construction

I

... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

"" .... ... NfA
~ 14-12-l11 .... , ..
FUNCTIONAL LOOP DIAGRAM
- 14-12-l11 ,....., (ABC)
.
=- 14-12-l11 k.T.LEE ANALOG SYMBOL &: LEGEND(2/J)
~~ f'ROI)UCTlONCESlClN~ ''''

I FOR CONSTRUCTION I

.... No

'"

&'14-12-GP.Il.IUNG.J.IlKIlUoLEE

&. "_~D.JUHG .LUll IC.T.LEE

~~~b~:;~'nl~~:, Dept. lUND

"'~No. T07073-UHA-IC-X303

"'11- Pagl-No. 003

__ .No. TCE.5146A-510-00-1127

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FUNCTION

SYMBOL

1. SYMBOLS AND IDENTIFICATION TO BE GENERALLY IN ACCORDANCE WrTH SAMA STANDARD

2. UNLESS OTHERWISE NOTED. THE HIERARCHY OF TRANSFERS IS SUCH THAT

THE TRANSFER CLOSEST TO AN OUTPUT DRIVE FOR A DEVICE IS THE MOST CRITICAL. THE IMPORTANCE OF SUBSEQUENT TRANSFERS DECREASES WrTH rrs

DISTANCE FROM THE OUTPUrT. IN ADDITION. ALL APPLICABLE PI CONTROLLERS

AND MIA STATIONS WILL TRACK THE OUTPUrT OF A PARTICULAR TRANSFER

UNTIL IT RETURNS TO ITS NORMAL CONDITION.

3. ~kiJ~{t~~~n~o~~~I~lEE§~opSt~~~'Irf~r-m~fl~~II~~~~~G

AND ARE THE RESPONSIBILrTY OF THE IMPLEMENTOR.

4. PRIMARY LOGIC LINE TYPE WOULD DEPICT DIGITAL SIGNALS ON A DIGITAL DRAWING OR ANALOG SIGNALS ON AN ANALOG DRAWING.THE SECONDARY LINE TYPE IS USED FOR ANALOG SIGNALS ON A DIGITAL DRAWING OR DIGITAL SIGNALS ON AN ANALOG DRAWING.

5. ~~L I~T~~'b~t~~Y~~ ~~~UJ~lR~~I~I~.TS TO BE FIELD ADJUSTED BASED

NOTES:

MANUAL SIGNAL PROCESSING

o

AUTOMATIC SIGNAL PROCESSING

D

OR

FINAL CONTROLLING

INPUT

DATA QUALITY CHECK

SOFT PUSHBUTTON (MOMEMT ARY)

~I

SOFT INDICATION

INDICATION OF DIGITAL LOGIC STATUS ON DCS SCREEN (LCD)

PRESENCE OF AN 'A' INDICATES AN ALARM PRESENCE OF AN ·1· INDICATES READOUT

INDICATING

RECORDING

QUANTITY TOTALIZING

TIME DELAY ON (ENERGIZED)

T SEC.

A X

IF PRESENT

'W = TIME DELAY RELAY

TIME DELAY OFF (DE -ENERGIZED)

~C.

Lt_ IF :RESENT

'W = TIME DELAY RELAY

INTERFACE SYMBOLS

FUNCTION SYMBOL
HARD 'WIRED 89
SYSTEM I/O
SIGNAL TO DR FROM @)
SAME DRA'WING
INPUT DR DUTPUT
TO DR FROM @
SAME SYSTEM ON
DIFFERENT DRA'WING
FIELD ( )
INPUT
OTHER < >
SYSTEM
INTERFACE
TO/FROM XX2 DESCRIPTIONS / ILLUSTRATIONS, ETC.

XX=AI ANALOG INPUT XX=AO ANALOG OUTPUT XX=DI DIGITAL INPUT XX=DO DIGITAL OUTPUT

Y=SIGNAL DESIGNATION (ALPHA, CAPITALS)

Xl=SIGNAL DESIGNATION

XX2=LAST THREE DIGITS OF REFERENCE NO. OF PAGE. (IDENTIFICATION NO. INDICATE ON THE TITLE BLOCK OF EACH DRA'WING')

INPUT FROM FIELD DEVICE (SENSORS, S'WITCHES L MANUAL DR DRIVEN EQUIPMENT)

INPUT DR OUTPUT TO DR FROM OTHER SYSTEM THE INTERFACE 'WILL BE SOFT IF NO HARD liD IS SHOWN,

XX2=PAGE NO. OF OTHER SYSTEM' DRA'WING

r",

.... No

"'11-

l'agl-lio. 00

NO, ~

---------------------------------------- .. ~~

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANy)

TCE CONSULTING ENGINEERS LIMITED

........

-

REFERENCE

"'"t!~~~

",an Heavy Industries & Construction

Sub-Supplier

I

... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

I FOR CONSTRUCTION I

... .... "' . NfA
~ 14-12-l1 .... ".
FUNCTIONAL LOOP OIAGRAM
- 14-12-l1 , ....... (ABC)
.
::- 14-12-l1 k.T.LEE ANALOG SYMBOL & LEG£ND(3/3)
..... I'RODUCTlONDE8KlN~ &14-1!-C11~.D..IUNG.J.H.KII IC.T.LEE &,,_~D.JUHGJ.H.KIIIC.T.LEE

I ~H~~:~N:E'~6~~6~:~~~:!v~·DETRIMENTALTO"THECOMPANY.IRw·1 DaI8 ~ 1:- Ir I

.... ~.... T07073-UHA-IC-X304

-.......... TCE.5146A-510-00-1128

2

A

B

MEDIAN SELECT CIRCUIT LOGIC

c

B

D

E

gO£X-:JI-VHn-£LOLOl 'ON 'E>Ma

MEDIAN SELECT CIRCUIT SYMBOL

3

AVERAGE SELECT CIRCUIT SYMBOL

4

5

7

PUSHBunON INPUT

PB ~~c.~~OU~ 20

C

PUSHBunON INPUT

I PB I ~~c.R:J8R 9 f-------------j

LIMIT TO BE SET 1 % HIGHER THAN MAXIMUM EXPECTED RATE OF CHANGE OF

PV (PROCESS VARIABLE).

OUTPUT

AVERAGE SELECT CIRCUIT LOGIC

NOTE: LOGIC IS TYPICAL FOR FOUR OR MORE INPUTS.

I FOR CONSTRUCTION I

BAD DATA QUALITY

D

2 OUT OF 3 COUNTING CIRCUIT

T".

",No

""1

Pap-No. 005

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO'THE COMPANY. Rw. DatIl

A

T

A,B,C

LIMIT TO BE SET 1 % HIGHER THAN MAXIMUM EXPECTED RATE OF CHANGE OF

PV (PROCESS VARIABLE).

OUTPUT

AVERAGE SELECT CIRCUIT LOGIC

L..._----iL/n I--~I-----' NPUTS AUTOMATICALLY

EFAULT TO 0 ON DETECTION

F BAD DQ (DATA QUALITY).

D

T=A

T=B

T=C

NOTE: HIGH & LOW DEVIATION LIMITS TO BE SET ON A LOOP BY LOOP BASIS.

H=5%

A

L=-5%

EXCESSIVE DEVIATION INPUT 1

H=5%

A

L=-5%

EXCESSIVE DEVIATION INPUT 2

H=5% L=-5%

A

EXCESSIVE DEVIATION INPUT 3

n= NUMBER OF INPUTS WITH GOOD DATA QUALITY

f'nc..=...:O"-- +--_ BAD DATA QUALITY

T=A

T=B

T=C

NOTE: HIGH & LOW DEVIATION LIMITS TO BE SET ON A LOOP BY LOOP BASIS.

H=5%

A

L=-5%

EXCESSIVE DEVIATION INPUT 1

H=5%

A

L=-5%

EXCESSIVE DEVIATION INPUT 2

H=5% L=-5%

A

EXCESSIVE DEVIATION INPUT 3

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANy)

TCE CONSULTING ENGINEERS LIMITED

........

-

.!ft!:~;g~

Doosan Heavy Industries & Construction

p.,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA



f-'~-+--+---1FUNCTIONAfA~<t?P DIAGRAM ~

TYPICAL LOGIC(1/4)

DlpI:. f'ROIlUCTIONCESIClNTQ\1

Doosan Heavy Industries Dept. & ConstrucUon Co., Lid.

DflllliIV;lNCI.

T07073-UHA-IC-X305

TCE.5146A-510-00-1129

A

B

C

D

E

90£X-::)I-'vHn-£LOLOl 'ON 'ElMa I

PRI/RED/AVG CIRCUIT LOGIC

PRI/RED/AVG CIRCUIT SYMBOL

( PRI) ( RED )

AI

AI

NOTE: HIGH & LOW DEVIATION LIMITS TO BE SET ON A LOOP BY LOOP BASIS.

EXCESSIVE INPUT DEVIATION

lA

H 5% L--5%

___ -----II '"

___ ----r~~~-----~~--~~

PRI/RED/AVG

rl A

&~,e~ -6 t---------+=BA:.:::....:::.::D DATA.:..=:..:::cQUALlTY~------1

PUSHBUTTON INPUT

II , I OPERATOH[QJy. -+_+- ---1

II PB I SELECT PRI I'

f___-------------+- BAD DATA QUALITY

I

2

PUSHBUTTON INPUT

II ,I OPERATOR[g] 1f-+----+-+---+---1

II PB I SELECT REDJI

PUSHBUTTON INPUT ~LP

II PB I s~rf§~j,~~f----------i-

3

LIMIT TO BE SET 1 % HIGHER THAN MAXIMUM EXPECTED RATE OF CHANGE OF

PV (PROCESS VARIABLE).

OUTPUT

4

NON-REDUNDANT INPUT LOGIC

NON-REDUNDANT INPUT SYMBOL

INPUT 1

AI

,------i IA

/ 1 BAD ~DATA QUALITY

l-~t--I / Q f___ .... =::...:::===.:.:...---+-- BAD DATA QUALITY

5

LIMIT TO BE SET 1 % HIGHER

MAXIMUM EXPECTED RATE OF CHANGE OF PV (PROCESS VARIABLE).

OUTPUT

, ..

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

7

.......

-

.!f-t!:~~'l;I

Doosan Heavy Industries & Construction

I

P.", 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

"" "n "'" w«
~ 1+-1H11 ac, " TItIo
FUNCTIONAL LOOP DIAGRAM
- 1+-1H11 , ...... (ABC)
.
:r 1+-1H11 K.T.I..EE TYPICAL LOGIC (2/4)
~~ f'ROI)UCTlONCESlClN~ I FOR CONSTRUCTION I

""No

~~~~~nl~.~ ~ IUNUl

........ T07073-UHA-IC-X306

&,l4-' ..... P.D.JlNlJ.H.KI.IK.T.LEE &"_~D.JL.t.DJ.H.K .. IC.T.LEE

--..... TCE.5146A-510-00-1130

A

E

3

--1 DEVIATION ~

CIRCUIT '--------

LO£X-::)I-'vHn-£LOLOl 'ON 'ElMa I

AUTO/MANUAL STATION CIRCUIT SYMBOL

B

C

D

AUTO/MANUAL STATION CIRCUIT LOGIC

AUTOMATIC DEMAND

TRACK CONDITION (TRACK SOURCE)

A ( :E:::~ND

T ATION

AUTO PERMIT 1

PROCESS VARIABLE INDICATION

2

(PERMIT TO SELECT A)

MANUAL REJECT 1 THRU MANUAL REJECT n

THRU

AUTO PERMIT n

(SELECT B)

DEVIATION CIRCUIT SYMBOL

AUTO PERMIT 1

AUTO

THRU AUTO PERMIT n

PUSHBUDON INPUT

II PBI ~lL~~~T~~+'51If---_------i

2 SEC

EXTERNAL AUTO PUSHCBOU~~~qNPUT

II PBI ~~c~N~~~f----------i

~M~A~NU~A~L~R~E~JE~C~T~1 __ ~r-\f--- ~

MANU"'l'tMEJECT n \....J

MANUAL (TRANSFER T1 TO B)

MANUAL

l

NOTE

PUSH BUDON OUTPUT IS MOMENTARY. RESET (R) OF MEMORY IS DOMINANT.

n= TOTAL NUMBER OF REQUIRED REJECTS/PERMITSirRACK CONDITIONS.

ACTUAL REJECTjPERMIT/TRACK CONDITIONS ARE DeFINED ON A LOOP BY LOOP BASIS. TRACK CONDITION TRUE SETS T1 TO B WITH ACTUAL A/M STATION VALUE FOLLOWING THE SPECIFIED TRACK SOURCE INDICATED IN PARENTHESIS.

DEVIATION CIRCUIT LOGIC

4

5

7

DRIVE FEEDBACK

FINAL DRIVE DEMAND

,~~". ~

T ~ DRIVE NOT FOLLOWING DEMAND

L__-+--.r---I 19

LJ20 SEC.

NOTE: HIGH & LOW DEVIATION LIMITS AND DELAY TIME TO BE SET ON A LOOP BY LOOP BASIS.

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

.......

-

.!f-t!:~~'l;I

Doosan Heavy Industries & Construction

I

P.", 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

"" "n "'" 'fA
~ 1+-1H11 ac, " TItIo
FUNCTIONAL LOOP DIAGRAM
- 1+-1H11 , ...... (ABC)
.
:r 1+-1H11 K.T.I..EE TYPICAL LOGIC(3/4)
~~ f'ROI)UCTlONCESlClN~ I FOR CONSTRUCTION I

""No

f::"

&,l4-' ..... P.D.JlNlJ.H.KI.IK.T.LEE &"_~D.JL.t.DJ.H.K .. IC.T.LEE

~~~~~nl~.~ DIP'- IUNUl

........ T07073-UHA-IC-X307

--..... TCE.5146A-510-00-1131

A

B

E

2

BO£X-OI-VHn-£LOLO.l ·ON ·E>Ma I

FD/ID/PA FAN BALANCING CIRCUIT SYMBOL

c

D

FD/ID/PA FAN BALANCING LOGIC CIRCUIT

3

4

COAL FEEDER BALANCING LOGIC SYMBOL

@
j
+
- c:
0.5 +
A X - ~
I CD

Select b

FAN B _ AUTO

FAN A _ AUTO

Jb

Select b ~

----------------~ T ~--------~

-50

A

>

50

A

<

FROM MASTER

Select b

A

FAN A & B _ AUTO

------~--------~ T

,-------1 L:

A

+
- L:
I
~ 0
~~
~~ + +

DIRECT '-"-"-=-=-'----------1 V j>

FD/ID/PA FAN Select b

RUNBACK REQUIRED

T

T

A

BALANCING BIAS

Note: CD Master Demand
(g) Fan - A Demand
@ Fan - B Demand COAL FEEDER BALANCING LOGIC CIRCUIT

5

7

FOR _ A DEMAND

+

COAL MASTER DEMAND ----..----------------------1- ~

FOR IN AUTO --..._S_e_le_c_t_b---l T

A

L.._DI_R_EC_T __ -I V}

+

+

L:I--------------------_J

Note: Typical for FOR B Through FOR E

a ••

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANY)

FORA

TCE CONSULTING ENGINEERS LIMITED

--

-

"'"tl~a~

Doosan Heavy Industries & Construction

I

... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

I FOR CONSTRUCTION I

... "n "'. NfA
::- 14-12-l11 II.C." ""
FUNCTIONAL LOOP DIAGRAM
- 14-12-l111 , ...... (ABC)
.
=- 14-12-l111 K.T.LEE TYPICAL LOGIC(4/4)
~~ ELECTRICALI,CDNTROLS
I'RODUCTlONDE8KlN~ T",

"'11-

&'+-1!-G~D.JUM;J.H.k" k.T.LEE .&,11 ........ P.ILIUMlJ.IlKII K.T.LEE

I ~H~~:~N:E'~6~~6~:~~~~!v~·DETRIMENTALTOlHECOMPANY.IRw·1 DaIB ~ 1::-- 1:- I

-".... T07073-UHA-IC-X308

--.... TCE.S146A-S10-00-1132

Page-No. 008

i------------_j I

I I

L _

A

2

BLR MASTER IN AUTO

~~~~~~~======J=1--~--

B

ULD

FROM CLIENT

x y
(MW) kg/cm2.g
0 100
280 100
320 106
480 149.1
640 199.1
800 250.1
830 251
1000 251 I FOR CONSTRUCTION I

c

D

60£X-:)I-'vHn-£LOLOl 'ON 'ElMa

3

BAD DATA QUALITY MAIN STEAM PRESS

4

T4~A BOILER MASTER IN AUTO r'V'I P

- - - - - - - - - - _'- -16r --

I

~4-------~ --

~~~~~~~--------0--

TRACK T1

-----~

-,

~

-,

MAIN STEAM LEFT PRESSURE (0-350kg/cm2.g)

HP BP PRESS. CONTROL IN AUTO J=1

-----------------

ULD < 30%

-----------------

5

RIB IN PROGRESS

6

7

,.-

/ /

(

I /

DIRECT I /

------I'

I /

1/

v

{(X)

+

ULD

SLIDING PRESS SETPOINT

-t- ---0- - ~3__:'~ I

I

I

_j

FIELD SETTING

TO ABC 117

F

MAIN STEAM RIGHT PRESSURE (0-350kg/cm2.g)

<

MAIN STEAM PRESS

Pagt-ND. 116

THIS DRAWING IS THE PROPERTY OF DOOSAN. IT IS NOTTO BE COPIED OR USED IN AN'f WAY DETRIMENTAL TOlHE COMPANY. Re.. DcrIII

TO SQC-405

>310kg/cm2

MAIN STEAM PRESS HI TO MBC 842.2-28

NOTE1

MAIN STEAM PRESS HI

NOTE:

1. THIS IS REFERENCE OATA. THIS SETPOINT WILL 8E SETTED AT SITE.

I BM01A I

T07073-UHA-IC-X309 TCE.5146A-510-00-1133

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

.!f-tl~a~

Doosan Heavy Industries & Construction

.. -<0 ...

... "" 4000 MW ULTRA MEGA POWER PROJECT ......

AT MUNDRA, GUJARAT, INDIA tc-------1

N/A TJPI

1IUo ...........

FUNCTIONAL LOOP DIAGRAM (ABC)

:- 14-12:-11
. 14-12:-11
::- 14-12:-11
Dopt. PRODUmlONDEBIGNTEAlI MAIN STEAM PRESSURE .... "

_.No.

2

3

4

5

7

A

B

O~£X-:JI-VHn-£LOLOl 'ON 'ElMa

BLR MASTER IN AUTO p-

--------------

(SELECT B)

----------

TBN MASTER AUTO ~

----------~--

f*1

x y
-50 -25
-10 -5
-3.5 0
0 0
3.5 0
10 5
50 25 -~~~~~~--------~-----

-~~~~~~--------~-----

NOTE 1

THIS IS REFERENCE DATA. THIS SETPOINT WILL BE SETTLED AT SITE.

c

D

E

FROM ABC-116 MAIN STEAM PRESSURE

ERROR

HPBP QUICK OPEN

FROM CLIENT

x y
kg/cm2.g
-20 -20
-5 -5
-1 -0.5
-0.5 0
0 0
0.5 0
1 0.5
5 5
20 20 MAIN STEAM PRESS> DEMAND [&;)

~----------------------------~

I

MW ERROR

07

I

I MAIN STEAM PRESS < DEMAND [&;)

L ~

MAIN STEAM PRESS ERROR

FA02

NOTE 1 f1~)

BLR MASTER IN AUTO

-. -0- - ~ - - - ~P ~Y:S~V: :S:O~ ~.:-

TRACK T1 L-{_ - - - - - - - - - - - - --

~----------

/ RIB IN PROGRESS

---------~-----------

n I

I f4{X)

I I

--------_j

+

x y
(MW) (X)
0 0
280 28
320 32
480 48
640 64
800 80
830 83
1000 100 -15% +15%

+

TRANSIENT COMMPENSATOR

BOI LER MASTER

A

fJ(X)
fJIX)
X y
(T/H) (X)
0 0
124.92 28
139.68 32
188.64 48
241.2 64
295.2 80
306 83
368 100 TOTAL CORRECTED FUEL FLOW 05

FA02

.... COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANy)

BOILER MASTER DEMAND

TCE CONSULTING ENGINEERS LIMITED

--

-

"'"t!~;g~

Doosan Heavy Industries & Construction

"",.. 4000 MW ULTRA MEGA POWER PROJECT ...,_~

AT MUNDRA, GUJARAT, INDIA 1-----1

NfA

I FOR CONSTRUCTION I

r:~_+-_-+-_--1TFUNCTIONAL LOOP DIAGRAM (ABC)

- .

BOILER MASTER CONTROL(1/13)

DIp!. f'ROIlUCTIONCESIClNTQ\1

Doosan Heavy Indusb1es DepI. & ConstrucUon Co., Ltd.

DralingNCI.

T07073-UHA-IC-X310

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO'THE COMPANY. Raw. DatIl

TCE.S146A-S10-00-1134

T",

.... No

'"'1

Pagl-No. 117

A

c

E

B

4

RUNBACK IN PROGRESS (SELECT A)

~-----------------------------------

~ ~£X-:JI-VHn-£LOLOl "ON "ElMa I

FUEL RUNBACK RATE

~-----------------------I

I •

D

ULD

FROM CLIENT

2

T.~--------------------------~

FUEL "U'BACK "E"O / / Q

~ ------------------__/ 100"{800MW)

100" (800MW)

10 FAN RUNBACK RE'O (SELECT 8)

~---------------------

RUN8AeK TARGEr A

5o" (400h.1W) 100" (BOOMW) A

3

(02\ FO FAN RUNBACK RE'O (SELECT B)

~---------------------

T3~------------~ •

RUN8AeK TARGEr A

5o" (400h.1W) 100" (BOOMW)

~A FAN RUNBACK RE'O (SELECT 8)

~---------------------

T4~-----------------•

RUNBACK TARGET A

50" (400MW)

BOP RUNBACK TARGET FROM CLIENT

5

7

RUN BACK TARGET

TO CLIENT

I FOR CONSTRUCTION I

TCE.514BA-510-00-1135

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

.......

-

.!ft!:~~y;j

Doosan Heavy Industries & Construction

I

... "" 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

'fA

"" ,"n
~ 1+-1H11 .. "
- 1+-1H11 t. .....
.
=- 1+-1H11 K.T.I..EE
..,. f'ROI)UCTlONCESlClN~ "" ...,_"'"

FUNCTIONAL LOOP DIAGRAM (ABC)

BOILER MASlER CONlROL(4/1J) RIg. liD

IAl

~_r4-'''''P.D..lNld.H.KII ItT.LEE &"-GI-III~IJ.H.K"K.T.LEE

Dooean Heavy Industries DIp!:. & Consb'ucUon Co., Ltd.

_'"

T07073-UHA-IC-X311

A

B

C

D

E

F

2

TCE.5146A-510-00-1136

,m:X-:)I-'vHn-£LOLOl ·ON ·ElMa I

j-----------------~---------------~

I ,-----G

I I

@ E~~'~~N~~"=_""'_:E -,-_-p-----L-----------l_------------~D-:":-R:':"~E~I~---~

I I

fo4\ ULD > ID FAN LIMIT I

~------------------------------------------------~

3

j-----------I-----m----------------~

.. ----- R

I I

I I

@-E!!!!~FP_F~ ~TJ'! ~~'- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - j-_-P -L t F':.'~ ~~JN~~R~U~"E~ __ ~

I :

I I

~~~~~~~------------------------------------------~ I

I I I I I

i-----------i-----~---------------~

I t-----G

EITHER PA FAN NOT IN SERVICE I :

~-------------------------------------------------;~~- L L ~~~~~~~~~ __ ~

I I

ULD > PA FAN Llt.Arr I

~------------------------------------------------~

~ HEAVY OIL FLOW r-:------1

~~~~B~------------------------~~~L~~~~~~~~------------I f,(X)

FUEL RUNBACK RECD

----1--i--~---------------~

"--T--G

I I

L ~

x y

(T/H) (MW)

o 0

< COAL FDR "A- ON >----------- .. -
FROM MBC 860.2-64
< COAL FDR "B" ON >-----------.
FROM MBC 860.2-64 "
< COAL FOR "c" ON >- - - - - - - - - -- ..
FROM MBC 860.2-64 L
< COAL FDR "0" ON >----------- ..
FROM MBC 860.2-64
< COAL FDR "E" ON >-----------.
4 FROM MBG 860.2-64
< COAL FOR "F" ON >-----------.
FROM MBC 860.2-64 - 43.6 208

+

HI

L +

L +

+

re-; LIGHT OIL FLOW D(,)
'<!E?J
< ULD >
FROM CLIENT >45MW

62

x (T/H)

y (MW)

FUEL RUNBACK RATE

o

o

13.1

5

r- -=c=c~}-------T----------------------------------------r---------------<oo.-:.=.," >

10 FAN RUNBACK REQUIRED: :: L..J---l_ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - - - - -1 RUNBACK NOT INITIATED I~

@r----------+- -~--:--.. i-----®---1----J

@-F':.'~~N~~R~U~E"__+ J_~ __ • :

(@)-p~~ ~N~~R~U~E"_ _ t - - - - - J- -.0- ~ - - - --,

~~~~~~~~--+--------.: :

I I I

< ..: ::...:~~ >- - + - -. ~ - - - - - t = =0 - - - - -- --~, ~.- - - - - - - ~ B _:- _:- _:- _:- _:- _:- _:- _:- _:- _:T- _:- _:- _:- _T - - - - - ~"~",'" ~

: L------.JZI---~FiELOSIT-f I RUNBACK RESET :

: J L ~ _Nc:_R~~~I~~G_':E~__@

@ ~o":"~~~~~ J 1__________________ "D'

I I I

~~~--------------------------J

6

NOTE:

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

7

Jf-~Aa~

Doosan Heavy Industries & Construction

TeE CONSULTING ENGINEERS LIMITED

I

...... 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

N/A

1IUo

FUNCTIONAL LOOP DIAGRAM (ABC)

:- 14-12:-01
. 14-12:-01
::- 14-12:-01
Dopt. PRODUmlONDEBIGNTEAlI FOR CONSTRUCTION

BOILER MASlER CONlROL(5/1J)

&l+-1H11~D.JUNCJ.H.K"

_.No. T07073-UHA-IC-X312

~11"""'~.D.dUNGJ.H.KII IC.T.LEE

I ~H~~:_~N:EI~~~~~~O:~~~::!vOC::·DETRIMENTALT01HECOMPANY.IRft·1 DaII= ~ 1;- 1:- I

r",

.... No

PIIgt-NcI. 119

2

3

4

5

7

A

B

c

D

E

£~£X-::)I-'IfHn-£LOLOl ·ON ·E>Ma I

f04\ MAIN STEAM PRES < DEMAND

~-----------------------------------

r - - --c=::J9

~ AIR FLOW < DEMAND

~-----------------------------------

@- SA FLOW CONTROLLER HIGH LIMIT

@ COAL FLOW CONTROLLER HIGH LIMIT I

~------------------------------------ I

p--------~-------~

(Oi""\ COAL FLOW < DEMAND ~

~----------------------------------- mw~

~ FLOW CONTROLLER HIGH LIMIT

~ -----------------------------------

f05\ FW FLOW < DEMAND

~------------------------------------

~URN PRESS CONTROLLER HIGH LIMIT

~~~~~~~~----------------------------

@ CO~F~W ~N~O~~0'l0-I~ _

f02\ COAL FLOW> DEMAND

~------------------------------------

f03\ FW FLOW CONTROLLER LOW LIMIT

~------------------------------------ 1----c=::J9

~ ~O~ ~M~D_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ :

~------------~--~

~R~PI~£S~O.."l:':R~L~L~ ~T_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ TO CLIENT

@ MAI~T~M~~ ~~N~ _

QIDFU~~~~~~ _

~C~0~2_12~------G

FROM MBC 842.4-54 _ _ 2/3 - - - - - - - - ....

~C~0~2_1_!l_ ---&>- S

FROM MBC 842.4-55 I

~C~40~2_1_!l_~-----j FROM MBC 842.4-56

MFT

MFT "--'------_.../

TO SQC-400

+

L +

MAIN STEAM FLOW

TOTAL STEAM FLOW

TO SQC 402

I 30%

L--{D-~

TO MBC-848.1-27

(REF NO: TCE.5146A-580-IN-1821(SH10l)

SOOT BLOWER STEAM FLOW FROM SiB CONTROL SYSTEM

I FOR CONSTRUCTION I

I

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANy)

TCE CONSULTING ENGINEERS LIMITED

--

-

"'"t!~~~

Doosan Heavy Industries & Construction

... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

"" ,"n "'. NfA
::- 14-12-l11 .... ""
FUNCTIONAL LOOP DIAGRAM
- 14-12-l11 , ....... (ABC)
.
::- 14-12-l11 k.T.LEE
BOILER MASTER CONffiOL(6/13)
~~ I'RODUCTlONDE8KlN~ L:,.

&14-1I-Gp,D..IUNG.J.II.KIIIC.T.LEE &"_~D.JUHGJ.H.KIIIC.T.LEE

~~~~:~n'~~:. Dept. lUND

-~'". T07073-UHA-IC-X313

--.... TCE.5146A-510-00-1137

T",

"'11-

l'agl-No. 122

A

B

c

D

E

1>~£X-::)I-'IfHn-£LOLOl 'ON 'ElMa

2

3

ULD

Rate Adjust

Rate Adjust

NOTE1

Rate Adjust

NOTE1

O~1000 MW

4

5

7

NOTE

(SELECT A)

Rate Adjust

NOTE1

NOTE1

Rate Adjust

ULDINC~

~---------------------------------------~

I I I I I I

I I

'ex'

For

LOAD DOWN

load Down Rate

'ex'

Return Rate

60

NOTE1

Rate Return 'a'

TRANSIENT COMPENSATOR OUTPUT

L ULDDES~

---------------------------------------~

IlYPICAl TRANSIENT COMPENSATOR I

I FOR CONSTRUCTION I

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

-

-

"'"tl~~y;j

Doosan Heavy Industries & Construction

NfA ...

"",.. 4000 MW ULTRA MEGA POWER PROJECT .... ~

AT MUNDRA, GUJARAT, INDIA 1------1

- , ..

f.C;_---1--+--1 FUNCTIONAtA~<t?P OIAGRAM

~

"'1

Pap-No. 124

BOIL.£R WASlER CON1ROL(7!13)

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO'THE COMPANY. Raw. DatIl

DlpI:. f'ROI)UCTlONCESlClN~

Doosan Heavy Industries DIp!. & Consb'UcUon Co., Ltd.

DraWlgNa.

T07073-UHA-IC-X314

TCE.S146A-S10-00-1138

2

A

B

c

D

E

F

g~£X-:JI-VHn-£LOLOl 'ON 'ElMa

3

4

5

6

7

ECONOMIZER INLEr FEEDWATER PRESSURE

ECONOMIZER INLEr FEEDWATER FLOW

ECONOMIZER INLEr FEEDWATER TEMPERATURE

BAD DO ECON INLEr FW PRESS.

(SELECT B)

I I I

~ ECON INLEr & ~ FW TEMP MATCH

@- ~Y ~O~ J.S~E~ ~ I

I I

10LAB50EA001-YF01

--c=::J3>

ECONOMIZER INLEr FW FLOW LOW

A

ECON INLEr FW FLOW 05

UG01

ECON INLEr FW FLOW

TO SOC -400

------@9>--------~

TO MBC 842.1-24

------@9>--------~

TO MBC 842.1-24

---- ~------- ~

~ ~

TO MBC 842.1-24

,I

I

hL --t-

505.2 T/H I

L_

(1)~~~~----------------------------------------------------------------------------------------.-( BOILERFWFLOW

'-------_/ TO SOC -322

20

o

BOILER FW FLOW

3 SEC.

~~----~---P-l ,----

OPERATOR SELECTS AUTO L I

- - - - - - r m- ~~~T~D~ ;8~~7:Br ~~ ~A!£fO_ - - - -:- i- --

.Q!'~AIQR2Eg:C.I? ~I>!!,JAhJ @TOTALFW.I / ~ - _ _p- I I

'0' FLOW /L __ I I

'--®-_'@"_M0.Qf:__ p: I

I 1--1-1-

f..,@~~:":~~1l-'~",~",PE=A~-"'A",J[C'IIR'------- __ • 0~- _ _ :: L - - - - - - - - - - - - - - - - - - - - - - -<~_T",O,=~""~",R",~",~D,,,GE-;v-=-LV::--~>

t QRr_ M.Q!l~ _:_O~ ~ I I TO SOC -408

5 MIN I I

L - - - - - - - - - - - -I- -1-1 AUTO DRY MODE

1- - - J L _j _ r - - - - - - - - - - - - - - - TO BCP STOP

@-- - ~Nr_S~N~:~~M~H- - - - - -t- i ~ 1- T~:~~~4.00+=+=-=-,

. -----1- ~~-r DRY MODE

~EPOUTLErST M >30'C I ~ .... _I?_R.!...M~.o;E+~~=""

~UPERHEATED -------p I I I

~CON INLEr& FW <2'C 1- I L _

~EMP MATcH- - 1" - - - I I

I I I

SUPERHEATED- - - - - - - - - - --

------------------~

TO SOC -400

ECON INLEr & FW TEMP MATCH TO BCP START/MFT

TO SOC -400

I FOR CONSTRUCTION I

T07073-UHA-IC-X315 TCE.5146A-510-00-1139

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANY)

TCE CONSULTING ENGINEERS LIMITED

-

-

Jf-t!~~'il;I

Doosan Heavy Industries & Construction

Sub-Suppllar

.... 4000 MW ULTRA MEGA POWER PROJECT "' .....

AT MUNDRA, GUJARAT, INDIA f------1

NtA

1"~_+-_I-----1"FUNCTIONAtA~~?P DIAGRAM ::-

FEEDWA TER DEMAND (1)

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN AN'f WAY DETRIMENTAL TOlHE COMPANY. RIw. DaIII

Dept. ~~~~~=~

DoosanHsavylndustries DIpl

& Construction Co., LItL

r",

.... No

"'1

I'G)e-No. 125

2

3

4

5

6

7

A

B

C

D

F

9~£X-:)I-'vHn-£LOLOl ·ON ·ElMa

CURRENT ULD

/

SEPARATOR OlJTLET STEAM TEMPERATURE

SEPARATOR OUTLET

~R~~---,x~·---~y_/~

kg/cm2.g '"C)

FROM CLIENT

f35\ TOTAL SH SPRAY

~WATER FLOW

BLR MASTER 03 UM06

(20'- TOTAL FW FLOW
~ f'(lI)
X Y
(MW) (RATE)
0 0
280 0
480 4.2
640 4.2
800 4.2
830 4.2
1000 4.2 L_ __ ~--Ir AVERAGE ll----_J

I I

fCt) 30 SEC

NOTE 1 f(X

FW RATIO CONTROLLER NOT ALITO

------------

fCt) 30 SEC

fCt) 2 SEC

"A- PLATEN SPRAY

+ -0- IN AUTO

/'v'"--JL.-.- ..... ~~~~~~;o;:;4 t, f- Ii" - - .; ;:T~ ';RA~

- - SET -c ~ - -0- -T3-=-B'!:!!-~ - -

K / TOO- -------T4:"B----

-- ------------

_ _ _ _ rvI _ ~TQ_!l~MQQ-E (i2\

~ ~

-,

I

I

I

.--- _ __,/' ----H

BFP RIB REQUIRED >-FROM CLIENT

fooo
X Y
(MW) tC)
0 320
280 344
350 364
400 378
480 401
530 407
580 412
640 419
700 424
750 427 fCt) 30 SEC

> 44S"C

374

I:I~

I L2 MIN ~ 1 (SELECT B)

fCt) 10 SEC

698 T/H

@ ~T~ ~~ - --{Z]--

SEPARATOR OUTm STEAM SATURATION TEMP TO sac 423

I t

EPARATOR f-=----j----'=----j T ,l>~mURE SETPOINT

f,(X)

-7

... ----'"1+ D. I--~----___.

H/

/ > 30·C

@

SEP OUTLET STEAM SUPERHEATED

X Y
(") (T/H)
0 0
28 888
48 1367
64 1831
80 2325
83 2425
100 2921 f (X) 0.8-1.2

<

1033T/H ~::;;::~;;:s;2~f(X)f---------C9

MAIN STEAM FLOW )>--------[3-- pFROMCL~

~~~~-----~ i

FW009 k~M~E _ S - - - R II MINIMUM

'r' ECON INLET

FW FLOW

f11Y1i\ I SETPOINT

~ • ANY~~E~~~ I 0.0 (~~:~7~)

I I A A

~-'_--J-J A B

~-- --r i _j'''''''' >, r---t---+---~_,~>----,I

~h'- : ~~B _P---+-----L...-J

dS- ___fJ _j J;:::CT B) T l--r01--

FROM MBe 844.1-72 120SQ A I ~ECT

/04\ SEPARATOR STORAGE TANK II A

~ LEVEL FW DEMAND 8

L.-----0---_j

-,

-,

'\_ _2~FW 20 ~T~R~ ~PT f0\

(SELECT A) ~

, ~ FW REMOTE SETPOINT

~ (REM STPT)

5 SEC ~f2O\2c:0::+-.!!B"'01"LE"'Rc!FW"'-'F"LO~W!---------__IfCt)f_---------f_---:cFB~#~1_ ... --I-

~

+

(SELECT B)

L ~FLOW~

>DEMAND~

f(x) f-------+---cfIJ-+-[x

_'ill' Ml1!Q ><._Q·L -©- 15-

~er_B~TQ_x.Q:? _j

A

L+ I-- __ =B,--J:::J I DEADBAND

+

~0-T4~B

L_ (TRACK T4)

FEEDWATER

~

"\

\ (SELECT A>_A - - - - - - ~ ~N ~TQ_

r - - - '-1- - - - - - _Bfl' '!_!_N~TQ_

@

o 100

10

20

30

35

40

50

60

70 284.48

80

89

100

150

200

220

225

SOE

151.11

179.04

211.38

232.75

241.41

249.17

262.7

274.29

293.62

300

309

346

364

372

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TeE CONSULTING ENGINEERS LIMITED

Jf-tl~~~

Doosan Heavy Industries & Construction

<~_::.w:::U:::T~~/_::R::::E~:,R.::~::_P~T_>- - - - - - - - - _n :::=

TOCUENT ~

FW DEMAND

.. -<0 ...

I

... ""

4000 MW ULTRA MEGA POWER PROJECT

AT MUNDRA, GUJARAT, INDIA

Scale N/A Tp

... ._
:- 14-12:-11 ""'"
. 14-12:-11 , ........
::- 14-12:-11 K.T.LEE
... PRODUmlONDEBIGNTEAlI 1IUo ...........

FUNCTIONAL LOOP DIAGRAM (ABC)

.!::!!2li:

1. FUNCTION CURVE TO BE PROGRAMMED PER ASME STEAM TABLES TO PROVIDE SATURATION TEMPERATURE.

I FOR CONSTRUCTION I

FEEDWATER DEMAND (2) .... No

I'aIJt-ND. 126

!Ai

&1+-1H11~D.JUNGJ.H.ICIM IC.T.LEE ~11-C1H1~D.dUNGJ.H.1CI1i IC.T.LEE

~~~~~nl~.~lt~~ Depl l"

-.... T07073-UHA-IC-X316

-....... TCE.5146A-510-00-1140

2

3

4

5

7

A

D

E

B

c

H£X-OI-VHn-£LOLO.l ·ON ·E>Ma

SEPARATOR OUTLET PRESSURE

SEPARATOR STORAGE TANK LEVEL

SEPARATOR OUTLET PRESSURE

TO SOC -400

SEPARATOR STORAGE TANK LEVEL HIGH

~---

TOTAL CORRECTED FUEL FLOW

10CJF10EU013A ~

~--------------------------------------~-------

I

I 10CJF10EU013B ~

-~-------------------------------------~-------

I I

I 10CJF10EU013C ~

L ~-------

14.3M

~0~5~~S~E~PA~R~A~J~0~R~L=EV~E=L~(~D-T~0-W~C~H~AN~G=E~)-- ~~--~HH~

FW01 ~

16.3M

---~--~~~J==t--------------------------------------------

SEPARATOR STORAGE TANK LEVEL

TO SOC -400

~ ~Q_-------------------------------------------

> 2M

H~ r-------------- ~r-~~------------~~---------------,

I I

L 1S5:~~T_Al§-~"

, ,

A

B

SEPARATOR STORAGE TANK LEVEL HIGH MFT

TO MBC 842.2-31

SEPARATOR STORAGE TANK LEVEL HIGH MFT

TO MBC 842.2-31

SEPARATOR STORAGE TANK LEVEL HIGH MFT

TO MBC 842.2-31

SEPARATOR STORAGE TANK LEVEL HIGH TRIP ALL FW PUMPS

TO CLIENT

/ / /

~A.1).1)9. ~~~R!'T9.B.l~~ _ _/ / (SELECT B)

DIRECT MFT (0;;\

\Q§7

{<{Xl
X y
~QL~~Q~~.! ... ::-X!l(J-2--c=:::D> (MI (%1 X y
0 0 (MI (%1
10.5 0 0 0
~Q~~Q~~~~~~--c=:::D> 11.5 10 13 0
12.5 40 15 100
13.5 100 SEP. OUTLET STEAM

SUPERHEATED

WR VALVE FEEDBACK

WR VALVE DEMAND

X y
tel (RATEI
0 1
40
50 1.02
60 1.03
70 1.04
80 1.05
SEPARATOR STORAGE TANK 90 1.06
LEVEL FW DEMAND 100 1.07
110 1.08
120 1.09 ZR VALVE FEEDBACK

ZR VALVE DEMAND

Dapt. =~..,~

Doosan Heavy Industries Dept.

Page-No. 147

SEPARATOR FLOW TO ATMOSPHERIC FLASH TANK

X y
(M) (T/HI
-8 -300
-4 -220
-2 -120
0 0
2 40
4 150
6 250
8 320 X y
(T/HI (T/H)
0 0
10 71
20 142
30 213
40 284
50 355
60 426
70 497
80 568
90 640
100 711
110 782
120 853
125 888
130 924 16

o

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANY)

TCE CONSULTING ENGINEERS LIMITED

NOTES:

--

-

1. CONSTANT REPRESENTS THE HEIGHT OF THE REFERENCE LEG ABOVE THE LOWER TAP UP TO THE CONDESATE RESERVOIR LEVEL.

2. CONSTANT REPRESENTS HEIGHT OF NORMAL WATER LEVEL ABOVE LOWER TAP.

3. fjX) AND@X)PROVIDING SPLIT RANGE CONTROL BETWEEN WR AND ZR VALVES TO BE FIELD SET BASED ON INSTALLED VALVE CHARACTERISTICS.

.!f-t!:~a~

Doosan Heavy Industries & Construction

p.,.. 4000 MW ULTRA MEGA POWER PROJECT -~

AT MUNDRA, GUJARAT, INDIA 1------1

'/A

T".

f'-~-+--+----1FUNCTIONAfA~~?P DIAGRAM :-

I FOR CONSTRUCTION I

& Construction Co., Ltd. DIUlllngNII.

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USEe IN ANY WAY DETRIMENTAL TOlHE COMPANY. Rw. DatIl

SEPARATOR LEVEL CONTROL

T07073-UHA-IC-X317 TCE.5146A-510-00-1141

",No

"'1

A

B

.__~I DEVIATION II-- _ ___'

I CIRCUIT I

2

~OHAG15M041 WARMING LINE VALVE FEEDBACK

8~£X-:>I-'o'Hn-£LOLOl "ON "ElMa I

3

4

5

7

AI

c

D

E

F

SEPARATOR STORAGE TANK WET LEG LEVEL

r, LT

I_!OHAG10CL101

~-6"Om)

r",

.... '"

l'llge-lio. 150

-----I PRI/RED/AVG !r-------'

I LEVEL I. SEP OUT PRESS f02\ CALCULATION 1f------------------------------------+~S"'p"'0,...1-l

+

K / t I.1..:'.§_<I.~~K_T1)_

3M

/)~E~~:':_~_@-------------------i\j[[9...PB'f-~O_Q~- ©

/

/ T2=B (TRACK T2)

~------------------------------------------

A

B

A

0% A

B

T2 ~~~I..§L ~~-~

A

AO

/ LCV- \ /10HAG15M041\

WARMING LINE VALVE DEMAND

I FOR CONSTRUCTION I

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANY)

TCE CONSULTING ENGINEERS LIMITED

--

-

!f-t!~a~

Doosan Heavy Industries & Construction

I

"' ... 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

... .... .... NIA
:- 14-1H1 ..... ".,
FUNCTIONAL LOOP DIAGRAM
- 14-1:H1 ,......., (ABC)
.
::- 14-1:H1 It.T.LEE WARMING VALVE CONTROL
..... PRO~UtmON~E8I(lNTEAM '&14-1H1p.D..IUNGJ.H.KII "'T.LEE &_1' ...... p.ILIUNG J.H.KIII K.T.LEE

I ~H~~:~N:E'~6~~6~:~:e~:!v~·DETRIMENTALTOlHECOMPANY.IRw·1 DaI8 ~ 1:- 1:- I

-~.... T07073-UHA-IC-X31B

__ No TCE.5146A-510-00-1142

2

3

4

5

7

A

B

6~£X-:>I-V'Hn-£LOLOl ·ON ·ElMa

590

8

I

I

-------" I I

~

I

L p A

(SELECT 8)

- ......

~~-~~------- !

I I

I DIRECT I

L _j

30%

~z_==f. _®-Q~g-~I?l---------------"

, , ,

c

D

E

ECON INLET FW FLOW

05

FW01

BOILER CIRC PUMP DIFFERENTIAL PRESSURE (0~20kg/cm2g)

MINIMUM ECONOMISER INLET FLOW

4.2Kg/Cm2

+

+

5 SEC

//~~~~~L------1_IL~---------------------i ~

/ I T

/ I I

T 2 SEC I I

6 -. q-----0----r----_®---l----L----< BCP ON >

'~ I ~-FR-0-M-S-O~C---4-0-0--~

(SELECTB)----- + E!.A.Q.llg!c;_O.!'l_l~fl"_F!Q'.!.

I I I I I

2 SEC __ J

r---------1_IL~- n AUTO DRY MODE _(jii'j

L-l. ~

100%

POSITION UG VALVE FOR BCP START

FROM SOC -400

19%

<

VA~;E Cgt~~~L MIN >- n_

TO SOC -400

/f--- ...

L

AI

10HAG20M091

UG VALVE VALVE FEEDBACK

15%

NOTES:

1. CONSTANT REPRESENTS THE HEIGHT OF THE REFERENCE LEG ABOVE THE LOWER TAP UP TO THE CONDESATE RESERVOIR LEVEL.

2. CONSTANT REPRESENTS HEIGHT OF NORMAL WATER LEVEL ABOVE LOWER TAP.

3. f"(X) ANDf:(X)PROVIDING SPLIT RANGE CONTROL BETWEEN Wl< AND ZR VALVES TO BE FIELD SET BASED ON INSTALLED VALVE CHARACTERISTICS.

4. f; (X) PROVIDES STEAM SPECIFIC GRAVITY PER ASME STEAM TABLES.

5. f"(X) PROVIDES THE DIFFERENCE BETWEEN SPECIFIC G'RAVITY OF WATER AND SPECIFIC GRAVITY OF STEAM PER ASME STEAM TABLES.

6. CONSTANT REPRESENTS SPECIFIC GRAVITY OF WATER IN REFERENCE LEG.

AO

UG VALVE VALVE DEMAND

I FOR CONSTRUCTION I

TCE.S146A-S10-00-1143

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

......

-

.!f-t!~~y;j

Doosan Heavy Industries & Construction

Pro,.. 4000 MW ULTRA MEGA POWER PROJECT .... ~

AT MUNDRA. GUJARAT. INDIA 1------1

NfA ...

f'-~--+---+----1FUNCTIONAtA~<t?P DIAGRAM r'

ECON. INLET FLOW CONlROL

Dop!. f'ROI)UCTlONCESlClN~

Doosan Heavy Industrt811 IlIIpI.

& ConstrucUon Co., Ltd.

T07073-UHA-IC-X319

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN AN'( WAY DETRIMENTAL TOlHE COMPANY. AIw. DatIl

.... No

"'1

Pap-lio. 151

2

3

A

B

C

D

E

Ol£X-::)I-'vHn-£LOLOl ·ON ·E>Ma

TOTAL CORRECTED COAL FLOW

COAL FLOW DEMAND

02 FA02

T1=A

~-S~~~~~~~-----------------------

n-T_1_~~ H~30T/H %

~. __ ~~~Q~~~ ~ ~~~~~_~L

SET COAL MASTER TO AUTO/REMOlE SETPOINT

FROM sac -391

A

/~ l~~~~ ~~~~~~~~~~ ~

FEEDER -8" IN AUTO

FEEDER ·C" IN AUTO

TOTAL NUMBER OF COAL FEEDERS IN AUTO

COUNT

FEEDER -D" IN AUTO

FEEDER "E" IN AUTO

---------

FEEDER "F" IN AUTO

/~------_§lS~L~~~----------

/ / /

/

/

/

/

/

/

/

/

/

/

/

/

/

/

/

/

/

/

/

/

/

---------L.. __ __J

x y
0 5
1 5
2 2.5
3 1.67
4 1.25
5 1
6 0.833 x y
0 15
1 15
2 15
3 15
4 15
5 15
6 15 COAL MASTER

\ \ \

\ \ \

\ \ \.._IT~~£BJ~ ....... -----_®_---A~YSQ.A~C!:<!>~------

\ \ <t-~ IN AUTO

\ \ -®- ~11:.0~_M.§r.£IUti.~UT_Q _

\ '-(SEL£cTBj---- ---------®----;:~~~;:~~;!!~--~

# _ff.V, __ ~5 6 --------ANDFDRONFORALLFtEDffiS ~

\.---~-~_® /6

~ ~ ~ ~ ~ ~ ~ ~ } SIGNALS FROM OTHER FEEDERS

~.-~~~~~Q~~~~~~~~~-------r-t------------I

4 - --, H= 1 00% H;- DEMAND TO OTHER FEEDERS

rl- ....... -~1=t;_ L~25% / L I----------+-------- ..... -------''''''='-'''-=''''''..!..=''''''=--~-

~-Q~~~~~~~O~~~~~~~-------~ J

FROM MBC 860.2-61

16 SEP. OUTLET STEAM f3(X
FWO SUPERHEATED
X Y
tC) (RATE)
0
60 1
70 0.99
80 0.98
90 0.96
4 FEEDER SPEED 120 0.95 5

7

REL FDR CTRL TO AUTO

r--/

/

/

(PERMIT TO SELECT A)

/ / /

/

/

T5=B ;1 iiJ'./1

@-m"~--------N------1 -----t"""h ~'/

~--------------~-------------------------- ~~~~~ __ J~

______________ L ~~~,-B)

I

FROM MBC 860.2-59 I

-----~-----~~--------'

A 25%

10HF811CF102C -XQ33

05 COAL FLOW

(SELECT B)

I

__________ ...l

H=50%

1---------<0

FB #2

/I----.._----<

~-----------~----------------

TO MBG 860.2-34 ---0-~--

SIGNALS FROM OTHER FEEDER

FA02

COAL FOR A lEMP (ON100·C)

TCE CONSULTING ENGINEERS LIMITED

L._ --j /c ~--------------------

25%

10HF811CT101

AI

.......

-

1 OHF811 CF1 02C -XQ33

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANY)

FEEDER FEEDBACK (ON76.2 T/H)

FEEDER FEEDBACK (ON76.2 T/H)

1 OHF811 CF1 02A -XQ33

(ON76.2 T/H)

FEEDER FEEDBACK (ON76.2 T/H)

.!f-t!:~~'l;I

Doosan Heavy Industries & Construction

NOTES:

... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

1. n = THE NUMBER OF FEEDERS REQUIRED FOR 100% MeR UNIT LOAD.

2. LOGIC SHOWN FOR FEEDER "A",IS lYPICAL FOR FEEDERS ·B·,

"C·, DD", "E", AND "FD.

3. THE LAST CHARACTER OF EQUIPMENT TAG NUMBERS CHANGES ACCORDINGLY.

NfA

f-'~-+--+---1FUNCTIONAfA~<t?P DIAGRAM r

FOR CONSTRUCTION

COAL FLOW CONTROL

DIp!:. f'ROI)UCTlONCESlClN~

Doosan H98VY Industries IlIpL & ConstrucUon Co., Lid.

T07073-UHA-IC-X320

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN AN'( WAY DETRIMENTAL TOlHE COMPANY. Raw. DaIII

TCE.S146A-S10-00-1144

06

=cct

""No

"'1

Pap-No. 154

A

B

E

FLUE GAS 02 FLUE GAS CO
(ON2'%) (ON'OOO ppm)
DUCT 'A' DUCT '8' DUCT 'A' DUCT '8'

o OHNAf6c01 oJ) ~OHNAf6ca100 AT ~ ~OHNA:Jca1o~ G OHNA fJCQ1 o~ GOHN.JJCQ100
10HNA20CQ101
l'"~ l'~) 1-'"~ l'M) 1-'"" ppm) l-,"""m)
XQ33 XQ33 XQ33 XQ33 XQ33 XQ33 5

~C;£X-:>I-'o'Hn-£LOLOl 'ON 'ElMa I

c

D

I

I

PRI / RED/ AVG

I

I

PRI / RED/ AVG

PRI / RED/ AVG

I

ANALYZER FAULT (SIGNAL TYPE: X848)

2

DUCT 'A'

DUCT '8'

~OHNAf6ca10;) ~OHNAfJCQ10y ~OHNAfJca1o~

I I I

t t t

I X848 I X848 I X848

666

(, AT .• \ r. AT

~OHNA20CQ10'y ,-!OHNA20CQ102

I I

t t

I X848 I X848

6 6

AT _\

10HNA20CQ10~

I

t

I X848

6

3

,~
f2{X)
X Y
(TlH) (o,~)
D 9
888 3.16
1424 3.55
19D8 2.77
2422 2.47
2526 2.47
'- l!~rrR~K_l1L _

t----~-I·i PRI/RED/AVG il-------~

,,~---------~

+

f-------~ L f---_-+--+!+ 6.

+

A

TOTAL MAIN STEAM FLOW FROM CLIENT

4

-----------------~~~~~

._ ~ H/ H~2%

/'L L~-2%

-----------------~~~~~

--£0--~~~~-,

SLOW ACTING P: 0.2 I: 1500

EXCESS AIR RATIO

@ ~lr:_o~A~ ~~ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _

I I ~-----------Cl---------~~~~--------~

FROM CLIENT u-

300 SEC

6

7

NOTE

X Y

-20 0.8

o

A

i--l

I r---...02

1 02 BASED TRIM J 02 \

f-- ... ---j f,(,) f----------------_,~+_:= ~FA;OO"'2:-J

0.8-1.2

20

1.2

8

I FOR CONSTRUCTION I

Pagl-No. 157

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANy)

TCE CONSULTING ENGINEERS LIMITED

--

-

"'t!~~~

Doosan Heavy Industries & Construction

I

"",.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

NfA

"" ....
::- 14-12-l1 ....
- 14-12-l1 , ......
.
::- 14-12-l1 k.T.LEE
~~ I'RODUCTlONDE8KlN~ r",

Trill CDnIInIIICGdI

FUNCTIONAL LOOP DIAGRAM (ABC)

FUEL & AIR DEMAND (1/2) "".No

"'11-

&,14-12-Gp,D..IUNG.J.H,KIIIC.T,LEE &. "_~D.JUHG .LUll IC.T.LEE

I ~H~~:~N:E'~6~~6~:~~~:!v~·DETRIMENTALTO"THECOMPANY.IRw·1 DatIl r:- I~ Ir 1

... ~... T07073-UHA-IC-X321

--.... TCE.5146A-510-00-1145

2

3

4

5

7

A

ll£X-:JI-VHn-£LOLOl 'ON 'ElMa

BOILER MASTER DEMAND

D3

BMD1

D1 TOTAL MEASURED

B

c

f ..
x y
OM OM


1908 241.2
2422 295.2
2526 JOe f ..
x y
OM OM

'07' 124.92
1227 139.68
, ... 18S.64
2103 241.2 AF01 UNIT AIR FLOW

(SELECT B)

~------0-~-

FROM CLIENT D_--0 I

!U I

I I

I 75 I

~-----------~

I I I I L_

(SELECT B)

x 00

02 02 BASED TRIM

FA01

DIRECT r-I I I I I

______ -L_J~~~~~~

RIB IN PROGRESS

08

H.O FLOW

BM03

~ f .. '\
x CSHl 1<
00
0 0
ae 124.92
" 139.68
46 188.64
6. 241.2
60 295.2
63 JOe
'00 JOe D

E

TOTAL MAIN STEAM FLOW

FROM CLIENT

OFF-DELAY ~

3)1:J -rr--------------------------------- ~

-----~!~~~~-.~--------------------------------~

2DMIN ~

FROM CUENT

{ ~_D_D.9~~I!::I~~~M_~Cl_~_

BLR MASTER IN AUTO

---~--240------------------------

(S~~~~)__________ __+ -[&- ~

I FROM CLIENT

---L----!Kl MAIN STM PRESS ERROR @

SO/-50

FEEDER SPEED

I I I

I

I

I

I

I NOTE 1

___ ~~~~~~_~~~~~~~~ __ J

TOTAL CORRECTED

COAL FLOW

+

~~--~------~--~------------~--------i+L

07 L.O FLOW

BM03

TOTAL CORRECTED COAL FLOW(T!H)

~------------------------i_------+L~--------~

16 SEP. Oil STEAM SUPERHEATED fnx)~----+---+----+_--t_----------,

HEAVY OIL DEMAND 03

HOO

0- HIGH FUEL/AIR RATIO

---~-----------p

----------------------~

r----

I I I I

~;d;;~~~~~~A~~~,;;.~~'~'E'~;-F~)--- !

I

@ __ ~I~~~~~~~_~"':'.O J

f ..
x y
('C) ,-
50
60
70
60
90 0.99
'10 0.97 ~-~~A~~i~~N~~~~~------------

BAD DO LIGHT 01 L FLOW

---------------------------

AND ANY BNR IN SERVICE

f02\ BAD DO UNIT AIR FLOW

~---------------------------

THIS DRAWING IS THE PROPERTY OF DOOSAN. IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO'THE COMPANY.

COAL FLOW DEMAND

COAL FLOW DEMAND(T /H)

NOTE:

1. TYPICAL FEEDER "A" FOR "B","C","D":E" AND "F".

TOTAL CORRECTED FUEL FLOW

TCE.5146A-510-00-1146

.... COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANy)

TCE CONSULTING ENGINEERS LIMITED

--

-

""t!~;g~

Doosan Heavy Industries & Construction

"",.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

NfA

~ , ,..... 'FUNCTIONAL LOOP OIAGRAM

":---+-, -,- ..... --+----i (ABC)

FOR CONSTRUCTION

FUEL & AIR DEMAND (2/2)

Doosan Heavy Indusb1es DepI. & ConstrucUon Co., Ltd.

DralingNCI.

T07073-UHA-IC-X322

''''

.... No

'"'1

Pagl-No. 158

D

A

B

C

E

£Z£X-OI-VHn-£LOLO.l ·ON ·E>Ma

GAH "A" OTLT SECONDARY AIR FLOW (0-1200 T/h)

GAH "A" OTLT SECONDARY AIR TEMP

(0-450·C) (0-450·C)

GAH "B" OTLT SECONDARY AIR TEMP

(0-450·C) (0-450·C)

GAH "A" OTLT SECONDARY AIR PRESS (0-400 mmH,O)

GAH "B" OTLT SECONDARY AIR FLOW (0-1200 T/h)

GAH "B" OTLT SECONDARY AIR PRESS (0-400 mmH o)

GOH~CP1Oj

BAD DO AH -A·OTLT AIR PRESS

BAD DO AH "A"OTLT AIR TEMP

BAD DO AH "S"OTLT AIR PRESS

BAD DO AH "8" OTLT AIR TEMP (SELECT B)

(SELECT B)

(SELECT B)

(SELECT B)

2

3

(SELECT A)

(SELECT A)

8 FDF A IN SERVICE

o FDF B IN SERVICE

4

03

TOTAL MEASURED SA AIR FLOW

AH01

01 TOTAL PA FLOW

PC01

PA FAN A OFF

(SELECT 8)

PA FAN B OFF

5

FD FAN ~A~ IN SERVICE

BAD DO UNIT AIR FLOW

BAD DQ FD FAN "8" AIR FLOW

FD FAN "8" IN SERVICE

6

FDF-A OTLT AIR PRESS. FDF-B OTLT AIR PRESS.

(0-500 mml+so) (0-500 mmH,O)

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

7

""""'"

-

.!ftl~a'l;l

Doosan Heavy Industries & Construction

NOTE

"' ... 4000 MW ULTRA MEGA POWER PROJECT -~

AT MUNDRA, GUJARAT, INDIA 1------1



T".

FOR CONSTRUCTION

TOTAL UNIT AIR FLOW 10 ... =,,---1

Dept. I'ROOUCTlONDE8KlN~

DoosanHesvylndustries Dlpt.

"'1

& Construction cc., Ltd . .........

T07073-UHA-IC-X323 TCE.5146A-510-00-1147

Pagl-No. 160

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TOlHE COMPANY. Rw. DaIit

DraWlgNa.

T07073-UHA-IC-X324

"'1

Pap-No. 161

A

B

c

D

E

2

TOTAL MEASURED UNIT AIR FLOW

I>l£X-::)I-'vHn-£LOLOl 'ON 'ElMa

SET SA MASTER TO AlITO/REMOTE SETPOINT

@--------..._

(SELECT A)

- - - - - - - - - - - - - - - - _!I~~~~ @

A 1.3

(SEL.£CT8)

AIR now DEMAND

fAD

(REMSTPT)

T1 -8 (lRACK 11)

5 MIN

~---------~------

BAD DQ UNIT AIR FLOW ~

------------------ / _/

-----------"-

___f!JR1i._PR§_Cf!!B.LIQ_AlJT__Q, --®- _ _ _ _ _ _ {lRACKFB~/ (SEL.£CT8)

/

~t---~ 1-- .:

~:--1---®--)J-t-r _//

fDf-A Off _J_ I

~f~D~ = = = = .r ~ = = = =:P- _j

I L _

I ' h SOTH FD FAN AUTO

L J-I-------------------

T1=S (TRACK FBl1) -------.......

-,

--I I I I I

A~ , :

~E:::r~ _j -@-- ~ ~

I FROM SQC 35J

H=100x

._-----jy - - - - - - - - - - t - - - - - - - - ---@

I I I

I I

---------------~

r--

T6~ _ =-1

-----~P_

~

3

4

~+---

FROM sec 360 I

I

@----1

I I I I I I I

L _

(PERMIT TO SEL.£CT A)

(PERMIT TO SELECT A)

~--t------

FROM sac 360 t---@

I I I I

5SEC.

~

TO SQC 352

~

TO sac J5.2

(SELECTS) _~

___ ___r-- ~

FROM sac 371

(SEtEcTC) L._ _ ~ ~

FROM soc 352

5

FROM MBC 842.1-53

FO FAN -A® AIR FfEOBACK

---~

-~

TO soc aeo

2~ ~

TO sec 353

T10=A ~

-----------~

_1!~ - - -t--L_ ~ ~~---t-----J ----~

TO sec 353

FD FAN -s-

o AIR FEEDBACK

/(0 ---~

TO sec 353

---~

-~

TO sec aeo

/(0 ---~ ~

TO soc 353

7

FD FAN -A" IN SERVICE _fOsVOs\

~ FD FAN-A" IN SERVICE [- - - - - - - - - - ~

~ - - - - - - -t - --®- p-~R~~N~N~RIJ~--@2

~ FAN -a-IN SERVICE j_ ---.J'iV[__ SMO

~----_"- -,--.=-

I I L FD~AN-.:!'~E~E~

I ~

I 0

I I

I I

I ! (SEl£CT B'

I '----

I I I

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

~S:'::CT~ _

TCE CONSULTING ENGINEERS LIMITED

........

-

"'"tl~~y;j

Doosan Heavy Industries & Construction

--:--1EJ--- FB#2 I

I

I

-_j

NfA ...

... ,.. 4000 MW ULTRA MEGA POWER PROJECT O"o-~

AT MUNDRA, GUJARAT, INDIA 1-------1

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR usee IN ANY WAY DETRIMENTAL TO'THE COMPANY. Raw. DaIII

FOR CONSTRUCTION

~~_+_--+_---jTFUNCTIONAL LOOP DIAGRAM ConIerrt.ec... (ABC)

- .

SECONDARY AiR CONlROL 1

DlpI:. f'ROI)UCTlONCESlClN~

Doosan Heavy Industries DlpI:. & Consb'UcUon Co., Ltd.

TCE.5146A-510-00-1148

2

3

4

5

6

7

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN AN'f WAY DETRIMENTAL TOlHE COMPANY. RIN'. DatIl

A

B

c

gZ£X-:)I-'vHn-£LOLOl 'ON 'ElMa

FDF "A" STALL WARNING

FDF "A" INELT DIFFERENTIAL PRESS. (FOR SPECIFIC ENERGY)

T1 (0-100'C)

FDF "A" INELT DIFFERENTIAL PRESS. (FOR FLOW RATE)

P1

FDF "A" INLET PRESS

10HLB10CP101

10HLA10CT113

10HLB10CP102

1 OHLB1 OCP1 03

(8000-11000mmAg) (abs)

(O-BOOmmAg)

AI

P3ubs

K-lIK

p

Plebs RTf

P3ubs Plubs

K-l K

Y = ....L Plubs [(P3ubs) -I]

K-I P Plebs

OPERATING POINT

v =(J.~ A2V¥

>0.5

~-....,....

m SQC-4J3 I

c::::J--_j

c::::J--,

I

~ - .... - - - - HI 1-------1 F;(x) 1--------"

TO SQC-4J3

HI t-f--I---------1n(x) t-f--::S::CY-=D-=-C-=-S-=-C-::CON-=F:C:'GC":U'"'LA-=T'C:-O""N-~

>0.5

F1 (x). F2(x)

Y , Specific energy

Plebs , Fun inlet absolute pressure P3ubs , Fun outlet absolute pressure T1 , Fun inlet teMperu ture

K , Specific heat ro tlo CI.4)

P , Fun inlet gus density

V , Volune flow

R , Gus constant (287)

rx~ , Flow coefficient (1.146)

A2 , Fun housing cren (3.73 M2)

PI2 , Differentiul pressure between suction und fun housing PI3 , Differentiul pressure between suction und diffuser

Volume[m3/s] 40 85 135 185 235 292 360 440
F1 (x)[Nm/kg] 1980 1980 2330 2690 3040 3450 3450 3450
F2(x)[Nm/kg] 2210 2210 2600 2990 3380 3830 3830 3830 (0-700mmAg)

D

E

F

FDF "B" STALL WARNING

FDF "s" INELT DIFFERENTIAL PRESS. (FOR SPECIFIC ENERGY)

FDF "s" INELT DIFFERENTIAL PRESS. (FOR FLOW RATE)

P1

FDF "B" INLET PRESS

T1 (0-100'C)

10HLB20CP102

1 OHLB20CP1 01

1 OHLB20CP1 03

10HLA20CT113

(0-800mmAg)

(8000-11000mmAg) (obs)

(0-700mmAg)

AI

P3ubs Plubs

P

Plnbs RTf

K-I/K

K-l K

Y = ....L Plubs [(P3UbS) -I]

K-I P Plebs

V = (J.~ A2 'J 2 ~12

OPERATING POINT

, HI t-f--I---------1n(x) t-f--::sy:-C-::-D-=c-=-s -=C-::CON-=F:C:'G"-U'-LA-=T'C:-O""N ---- .....

I >0.5

L _

-~ ~

TO saC-43J

-------------------~--

I

L __

,--- HI F;(x)~----------'

I >0.5

L ~ ~

I TO SQC-433

L------c:::::::::J>

4<)00 F2(x)
~ F1 (x)
~
'"
r
.g
1 1000 100

200

300

400 500

Volume Flow V[m3/s]

T07073-UHA-IC-X325 TCE.5146A-510-00-1149

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

Jf-~~~~

Doosan Heavy Industries & Construction

..... ,.. 4000 MW ULTRA MEGA POWER PROJECT .....

AT MUNDRA. GUJARAT. INDIA 1-----1

N/A TJPI

1IUo ....- ....

FUNCTIONAL LOOP DIAGRAM (ABC)

~ 14-12:-01
- 14-12:-01
.
::- 14-12:-01
Dopt. PRODUmlONDEBIGNTEAlI FOR CONSTRUCTION

SECONDARY AIR CONlROL 2 RIg. No

I'agI-NcI. 162

A

C

F

B

2

gZ£X-:lI-'o'Hn-£LOLOl 'ON 'ElMa I

PUL. INERTING STEAM HDR PRESS (0~20kg/cm2g)

D

PT

1 OHHR50CP1 01

3

4

5

6

7

I

PRI/REN/AVG

I

A

I

I

A

10kg/cm2g

H DEVIATION ~

AO

/ PCV \ /10HHR50M071\ PULV. INERTING STEAM PRESS. CONTROL VALVE

AI

~ 11_FJuUNC: JJl.ICIM ItT.LEE

I ~H,i ~:~~N:EI6~~~':'~~: !="DETRIMENTAL TO THE COMPANY. I Rn·1 DcrIII r- I~ I~ I

J

C OHHRGlt@Q7i)l

PULV. INERTING STEAM PRESS. CONTROL VALVE FEEDBACK

I FOR CONSTRUCTION I

Pag&-Na. 163

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

--

...

~~~~

Doosan Heavy Industries & Construction

I

...... 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

Ir- 14-12:-G1 K.T.LEE

PUL. INERTlNG STEAM PRESS CONlROL I.",,, ... .------1

Dept. PROOUcmoNOESIGNTEAM

_.No. T07073-UHA-IC-X326

-_No. TCE.5146A-510-00-1150

fUEL &: AUX AIR DAJ.lPER CONTROL (1/5)

.... No

A

B

c

D

E

6

FURNACE/HOT SECONDARY AIR DIFFERENTIAL PRESSURE (0 ..... 200 mmH:zO)

LZ£X-:lI-'o'Hn-£LOLOl ·ON ·ElMa

TOTAL MEASUREO UNIT AIR FLOW

01 AF01

+---------<I@

T1=8 (TRACK T1)

( {1(le)
X Y
(T/") (mmH20)
0 38
1093 38
1650 63
2086 100
2572 100
2669 100
-, f,(X)

WIND80X TO FURNACE DP ~ > 230 mm WC

'@- --------

> mmWC

Tl=A

---------------------------~

-,

-,

2

~~~~;~~===================-~-----~/

@BA'<P~"'!:~~!_ ~ (SElECT B) :

I

L __

I-----------------------~

-, I

-, I ~_ ____.rf- -< SET WIND80X TO >

'';;L;-CT-:;:j -- - -- -- -.._ -- ~- - '--1- ~ - - -- -- - FUR~~: ~:~;~AUTO

L ___r-+- - - t- -< PURGE COMPL£rEO >

4- I FROM M8C 841.2 59

___________________ ~----------J I

L __

.~

00 WOO FAD

WIN080X/FURNACE OP CONTROL

X Y
(T/") (%)
0 10
1093 10
1650 15
2086 15
2572 15 3

I

I /

@-(g:l!0~------------I-__L-

·OlIT OF SERVICE· I

SETPOINT

CLOSE·BL&BU·AUX AIR OAMPER

I I

I I

(SELECT B) I

- --I T- -- -- -- -- -- FRO::B~:oE2_ ••

I I

I I

~S::E~J 1--{@

I

I

4

FROM MBC 850.2-75

(SELECT B) I _JP.V..

--I--.@ I

I

5

-c[ - - ~~~:C_!_TQ_FU..B.N_QP--@

i - - - - - -@ _BA_Q_O_g_W..w~R.!!._OE._

L--h_

______ ~------- 0 w~~ 02

~ CLOSE CCOFA OMPRS

~---------------------

FROM MBC 850.4-67

TAG NUMBER (TABLE 1)
DAMPER ORIVE TAG NUMBERS
OAMPER lYPE ELEVATION CORNER 1 CORNER 2 CORNER 3 CORNER 4
AUX AIR FU 10HHA10N.072A 10HHA20N.072A 10HHA3OM072A 10HHA4OM072A
COAL AIR COAL ·F· 10HHA10AA071K 10HHA20AA071K 10HHA.:50AA071K 10HHA4OM071K
OIL AIR EF 10HHA10AA071J 1 OHHA20AA071 J 10HHAJ0AA071J 10HHA40AA071J
COAL AIR COAL ·E· 1 OHHA10M071I 10HHA20M0711 1 OHHAJ0M071 I 1 OHHM0M071 I
AUX AIR DU 10HHA10AA071H 10HHA20M071H 10HHAJOAA071H 10HHA4OM071H
COAL AIR COAL ·0· 10HHA10AA071G 10HHA20AA071G 10HHA.:50AAC71G 10HHA4OM071G
OIL AIR CD 1 OHHA 1 0N.071 F 1 OHHA20N.071 F 10HHA3OM071F 10HHA4OAA071F
COAL AIR COAL ·C· 10HHA10N.071E 1 OHHA20N.071 E 10HHA3OM071E 10HHA4OM071E
AUX AIR BU 10HHA10AA071O 10HHA20AA0710 10HHA30M0710 10HHA4OAA0710
COAL AIR COAL ·B· 10HHA10M071C 10HHA20M071C 10HHA30AA071C 10HHA4OAA071C
OIL AIR AS 10HHA10AA071B 10HHA20AA071B 10HHA30M071B 10HHA4OAA071B
COAL AIR COAL ·A- 10HHA10N.071A 10HHA20N.071A 10HHA3OM071A 10HHA4OM071A ~~~----------~---------------~

FROM MBC 850.4-57 I

L---------_f..in';~~i"i",j

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO"THE COMPANY.!tw· DatIl

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANy)

7

TCE CONSULTING ENGINEERS LIMITED

--

-

"'"t!~~~

Doosan Heavy Industries & Construction

NOTES:

NfA

r",

... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

I FOR CONSTRUCTION I

- ".

f.C;_-+--+----1 FUNCTIONAtA~~?P OIAGRAM

::-

DIp!. I'ROOUCTlONDE8KlN~

Doosan Heavy Indusbies DepL

& ConstrucUon Co., Ltd.

"'1

Dra.rngNo.

T07073-UHA-IC-X327 TCE.5146A-510-00-1151

Pagl-No. 164

A

B

c

D

E

2

Bl£X-::)I-'vHn-£LOLOl ·ON ·ElMa I

WINDBOX/FURNACE
OP CONTROL
21
DO
X A D.5
+
L::+
± I
A DAMPER
0 ~ GROUP
Be BIAS
T
// -,
-,
/ '1
~(~~----------------~ /
I
I I I
I
I
I
A (SELECT 0) I
f'2O'\ TOTAL MEASURED AIR FLOW 0 ----------~
~ T. ---t-
I FROM MBC 850.2-52
I
I
I
I
I I I
I
I
·OPEN- ---+~.,_----@
SETPOINT A
0
100" A T7 WDO
I I
AD
;<
I NOTE 1 I
Io:Z~
EL.EVru"AUX
AIR DAMPER
DEMAND
TYPICAL FOR
CORNER 1,2,3&4

TAG NUMBER (TABLE 1)
DAMPER DRIVE TAG NUMBERS
DAMPER TYPE ELEVATlON CORNER 1 CORNER 2 CORNER ::5 CORNER 4
AUXAIR FU 1 OHHAl0M072A 10HHA20M072A 10HHA.30M072A 10HHM0M072A
COAL AIR COAL NF" 10HHA10M071K 1 OHHA20M071 K 1 OHHA30M071 K 1 OHHM0AA071 K
OIL AIR EF 10HHA10M071J 10HHA20M071J 10HHAJOAA071J 10HHA4OM071J
COAL AIR COAL "EN 10HHA10M0711 10HHA20M0711 10HHAJ0M0711 10HHA4OAA0711
AUXAIR DU 10HHA10M071H 1 OHHA20M071 H 1 OHHA30M071 H 1 OHHM0M071 H
COAL AIR COAL "0" 10HHA10M071G 1 OHHA20AA071 G 1 OHHA30AA071 G 1 OHHM0AA071 G
OIL AIR CD 10HHA10M071F 1 OHHA20M071 F 10HHA.30M071F 1 OHHM0M071 F
COAL AIR COAL ·C· 10HHA10M071E 1 OHHA20M071 E 10HHA.:50M071E 1 OHHA40M071 E
AUXAIR 8U 1 OHHA10M0710 1 OHHA20M071 0 1 OHHAJ0M071 0 1 OHHM0M071 0
COAL AIR COAL -S- 10HHA10M071C 1 OHHA20M071 C 1 OHHAJ0M071 C 1 OHHM0M071 C
OIL AIR AS 10HHA10M071S 1 OHHA20M071 S 1 OHHAJ0M071 S 1 OHHM0M071 S
COAL AIR COAL -A- 10HHA10M071A 10HHA20M071A 10HHA.:50M071A 10HHA40M071A

.oo COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
...-
6' TCE CONSULTING ENGINEERS LIMITED
........ "'"tl~~y;j
IWD021 - Doosan Heavy Industries
& Construction
NOTES ~ ....... I
1 .ONE I/P SERVES ONE DAMPER DRIVE.
REF. TABLE 1 FOR TAG NUMSERS. ...,.. 4000 MW ULTRA MEGA POWER PROJECT .... ~
AT MUNDRA, GUJARAT, INDIA PC
"" Non "'" NfA ...
~ 1+-12-111 II.C." , .. ...,_"'"
FUNCTIONAL LOOP OIAGRAM
I I - 1+-12-111 t. ........ (ABC)
FOR CONSTRUCTION .
~ 1+-12-111 K.T.LEE FUEL Ie AUX AIR DAMPER CONTROL.(2/5) ",No
f::,. ~~ f'ROI)UCTlONCESlClN~
Coosan Heavy Industries ~~ lUND "'11-
&'14-11-GP.D.dUMl.J.IlKIll K.T.LEE "'''''''''''''' & Consb'UcUon Co., Ltd.
~"_~D.JUMl.J.H.KIII K.T.LEE "'''''''''''''' DraWlgNa. T07073-UHA-IC-X328 ",.. .. 165
I ~H~~:~N:E'~~~~~~:~~~~!vOC::·DETR'MENTALTOTHECOMPANY.IRaw·1 DatIl r:- I=-- 1:- 1 -_ ...... OwrwDmtngNa. TCE.5146A-510-00-1152 3

4

5

7

A

2

SZ£X-OI-VHn-£LOLO.l ·ON ·E>Ma I

HEAVY OIL FIRE POSrTION(BOX)

3

B

UGHT OIL FIRE POSmON(50")

C

D

E

W1NDBOX/FURNACE DP CONlROL

21

DO

{S~~ ~

FROM MBC 850.2-56

(SELECT A) ~

---~

FROM MBC 850.2-69

-(~~)--~ ~

FROM MBC 850.2-81

_(~LE~) __ ~ ~

FROM MBC 850.2-84

@ (SEl..E..E~ _ -@ ~

I

+

,-------+-1 L

~

~PER GROUP IBB ..

(2'i)\ DAMPER

+

+ L

~r---+----------

DAMPER GROUP CD BIAS

A, B~ A,~

/ \ /

-,L-~./--p..-----l

/ /

\ Lr---------------

--------------------~r--~

I I

B T16(S~~~~~~PE

FROM MBC 850.2-58

\WDOV MEASURED ...._...- AIR FlOW

·OPEN" SETPOINT

4

(SELECT B) ~

T, I--~

FROM MBC 850.2-62

~~~~~PE;>

FROM MBC 850.2-70

A4

A B T17 I

T (S''=:':''!_r~ l!iT (5''=:':B __ (,==-CT~_~

13 I I-L13 ~

I I

L---------------r-----+ J

I I I

100X A

5

CORNER 1,2,3&4

NOTE 1

NOTE 1

NOTE 1

Ir-z~ Ill\

OHHMoMo71~ IOHHA1-0AA071~

EL.£V"CO" £l...EV"EF"

~~lr~D ~1~I~O

lYPICAL FOR CORNER 1,2.3&:4

6
TAG NUMBER (TABLE 1)
DAMPER DRIVE TAG NUMBERS
DAMPER lYPE ELEVATION CORNER 1 CORNER 2 CORNER 3 CORNER ...
AUX AIR FU 10HHA10M072A 10HHAZ0M072A 10HHAJ0M072A 10HHA4OAA072A
COAL AIR COAL OF" 10HHA10M071K 10HHA20M071K 1 OHHA30AA071 K 1 OHHA4OAA071 K
OIL AIR EF 10HHA10AA071J 10HHA20AA071J 10HHAJ0M071J 10HHM0M071J
COAL AIR COAL -E- 1 OHHA10AA071I 10HHA20AA0711 10HHA30AA0711 10HHM0AA0711
AUX AIR DU 10HHA10AA071H 10HHA20M071H 1 OHHA30M071 H 1 OHHA4OAA071 H
COAL AIR COAL -0- 10HHA10AA071G 10HHA20AA071G 1 OHHA30AA071 G 1 OHHA4OAA071 G
OIL AIR CD 10HHA10M071F 10HHA2.0M071F 10HHAJ0M071F 10HHA4OAA071F
COAL AIR COAL -C- 10HHA10AA071E 10HHA2.0AA071E 10HHAJ0AA071E 1 OHHA4OAA071 E
AUX AIR BU 10HHA10AA0710 10HHA20M0710 1 OHHA30M071 0 1 OHHA4OAA071 0
COAL AIR COAL -8- 10HHA10AA071C 10HHA20AA071C 1 OHHA30AA071 C 10HHA4OAA071C
OIL AIR AB 10HHA10AA0718 10HHA20M0718 1 OHHA30M071 8 1 OHHA4OAA071 8
COAL AIR COAL -A- 10HHA10M071A 10HHA2.0M071A 10HHAJ0M071A 10HHA4OAA071A 7

NOTES:

1. ONE I/P SERVES ONE DAMPER DRIVE.

REF. TABLE 1 FOR TAG NUM8ERS.

I FOR CONSTRUCTION I

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

""""'"

-

.!ftl~a'l;l

Doosan Heavy Industries & Construction

I

"' ... 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA



"'" Non
::- 14-1H11 II.C."
- 14-12-a1 t. .....
.
:- 14-12-a1 .,m
..... I'RODUCTlONDE8KlN~ T".

"" ..,,__

FUNCTIONAL LOOP DIAGRAM (ABC)

FUEL" AU)( AIR DAMPER CONlROL(J/5) Rlg.1Io

&14-12-C111~I"'H.KIIILl.LEE &.ll_~D..I..tG"'H,KII ILl,LEE

~H~~:~N:E'~6~~6~:~:e~:!v~·DETR'MENTALTOlHECOMPANY.IRw·1 DatIl ~ I=-- Ir

,...No. 166

"'11-

DoosanHesvylndustries DIp!:.

& Construction Co .• Ltd . .........

T07073-UHA-IC-X329 TCE.514SA-510-00-1153

A

B

c

D

E

O££X-::)I-'vHn-£LOLOl ·ON ·ElMa I

COAL COAL COAL
FEEDER SPEED FEEDER SPEED FEEDER SPEED
05 05 05
01 FM01 01
{1(X1 {2(XJ \ {'(XI '\
{1(X1 X Y {2(XJ X Y {J(XJ X Y
(%) (%) (") (%) (%) (%)
0 25 0 25 0 25
25 25 25 25 25 25
60 70 60 70 60 70
100 70 100 70 100 70 2

T~,

// -,

/ '---------

@JS~~ - - -@---- - ~ - - - - - - - - - - - - --

3

-,

--- -1

I I I I I I I

(SELECT B) I

T'9 ---T------

I I I

____ ~ -;;L

-~

(2Q\ TOTAL MEASURED AIR FLOW

IB~ (S.::"~)~

~T19 _~_

F OM MBC 850.5-88

1 B;- (SELECT B) ~ ~T'9 --~ ROM MBC 850.5-86

LOSE·C·FUEL:

IR DAMPE

FROM MBC 850.5-84

1_ - - - - - - - - - - - - - - - - -~ - - - - - ~E~CT-"- @ I-------tl~--+----t-I-----t-I----f--+---t-------Ir------, AI:

~T20 --, ~T20 ---<I B T20 J

I

L _

4

100" A

AC AC AC
1 ;< 1 1 ;< 1 1 ;< 1
NOTE 1 NOTE 1 NOTE 1
5
;::::,~ ;:::'z~ p~
F~~;~~~rJksNR F~;~~(%~J;(N~R FU~~;~~(~~~R
lYPICAL FOR lYPlCAL FOR lYPICAL FOR
CORNER 1,2,3&:4 CORNER 1.2,3&:4 CORNER 1,2,3&:4 TAG NUMBER (TABLE 1)
DAMPER DRIVE TAG NUMBERS
DAMPER lYP£ ELEVATION CORNER 1 CORNER 2 CORNER 3 CORNER 4
AUX AIR FU 10HHA10AA.072A 10HHA20M072A 10HHA3OM072A 10HHA4OM072A
COAL AIR COAL -F- 10HHA10M071K 10HHA20M071K 10HHAJOAA071K 10HHA4OM071K
OIL AIR EF 10HHA10AA.071J 10HHA20AA.071J 10HHA30AA.071J 10HHM0AA071J
COAL AIR COAL -E- 1 OHHAl0M071I 10HHA20M0711 10HHA30AA0711 10HHM0M0711
AUX AIR OU 10HHA10AA071H 10HHA20AA071H 10HHAJ0AA071H 10HHA4OAA071H
COAL AIR COAL "ON 10HHA10AA071G 10HHA20M071G 10HHAJOAA071G 10HHA4OAA071G
OIL AIR CO 1 OHHA 1 OMD71 F 1 OHHA2OMD71 F 10HHA3OMD71F 10HHMOM071F
COAL AIR COAL "CN 1 OHHA 1 OMD71 E 1 OHHA2OMD71 E 10HHA3OMD71E 10HHA4OM071E
AUX AIR BU 10HHA10AA071D 10HHA20AA071D 10HHAJOAA0710 10HHA4OAA0710
COAL AIR COAL "BN 10HHA10AA071C 10HHA20AA071C 10HHAJ0M071C 10HHA4OAA071C
OIL AIR AS 10HHA10M071B 10HHA20M071B 10HHAJOAA071B 10HHA4OM071B
COAL AIR COAL mA- 10HHA1OMD71A 10HHA2OMD71A 10HHA3OMD71A 10HHMOM071A
7 COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

........

-

"'"tl~~y;j

Doosan Heavy Industries & Construction

I

NOTES:

... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

"" Non "'" NfA
~ 1+-12-111 II.C." , ..
FUNCTIONAL LOOP OIAGRAM
- 1+-12-111 t. ........ (ABC)
.
~ 1+-12-111 K.T.LEE FUEl.t: AUX AIR DAMPER CONTROL(4/5)
~~ f'ROI)UCTlONCESlClN~ I FOR CONSTRUCTION I

f::,.

'&'14-11-GP.D.dUMl.J.IlKIll K.T.LEE ~ll_~D.JUMl.J.H.KIII K.T.LEE

~~~~'Znl~~. DIp!. lUND

_.No. T07073-UHA-IC-X330

"'11-

Pap-No. 167

--..... TCE.5146A-510-00-1154

A

B

c

D

E

2

Page-No. 168

~££X-:JI-VHn-£LOLOl "ON "ElMa I

COAL FEEDER SPEED COAL FEEDER SPEED COAL FEEDER SPEED
BASE DEMAND BASE DEMAND BASE DEMAND
05 05 05
"01 FM01 "01
{IIX) {2(X) \ {'IX) \
f~ X Y f~ X Y f2(X) X Y
("C) (RATE) ("C) (RATE) ("C) (RATE)
a 25 a 25 a 25
25 25 25 25 25 25
60 70 60 70 60 70
100 70 100 70 100 70
\..,. \.. \_ T~, T~, >m,

// , // , ~/ ,

/ ~ J ~ ~ ~

@JS~CT_!) - - - fi - - -1- ~ - - - - j - - - - - - - - - ~ -.:- - - - -1- - - - - - - - - -1- _JI / 1 I

I

h~W~:~O~W~t=&~"=~=~=E~O~~~F~L=~~ +_~_~ ~ +_~f~_~ ~ ~ B~AT19 ~~f~l-

1 B ~T19 S~CT~) ~AJRSE~~:fpUEERL 1 B ;'T19 (SELECT) ~

~ ~ ~ -----~

FROM MBC 850.5-82 FROM MBC 805.5-80

3

CLOSE-F-FUEL AIR DAMPER

FROM MBC 805.5-78

1 1 1
·OPEN-
4 SETPOINT
100" A LtT20 LtT20
-- -,
I L ____________ ---- -_j
1 1 1 1
AC AC
Ye Ye
5 NOTE 1 NOTE 1
1 ;:::J~ 1 1 ;::f~ 1
FU~~;~~(%~~R F~~l~~~~R
TYPICAL FOR lYPICAL FOR
CORNER 1.2.3&4 CORNER 1.2.3&4 1 1
AC
Ye
NOTE 1
1 ;::::,~ 1
F~~1~R(~~~R
TYPICAL FOR
CORNER 1.2.3&4 6

TAG NUMBER (TABLE 1)
DAMPER DRIVE TAG NUMBERS
DAMPER lYPE ELEVATlON CORNER 1 CORNER 2 CORNER :5 CORNER 4
AUX AIR FU 1 OHHAlOAA072A 10HHA20M072A 10HHAJ0M072A 10HHA4OM072A
COAL AIR COAL -F"' 10HHA10AA071K , OHHA20AA071 K , OHHA30AA071 K , OHHA40AA071 K
OIL AIR EF 10HHA10M071J 10HHA20M071J 10HHAJ0M071J 10HHA4OAA071J
COAL AIR COAL "E" 10HHA10M071I 10HHA20M0711 10HHA3OM0711 10HHMOM0711
AUX AIR au 10HHA10M071H 1 OHHA20M071 H 1 OHHA30M071 H 1 OHHA40M071 H
COAL AIR COAL ·0· 10HHA10M071G 1 OHHA20M071 G 1 OHHA30M071 G 1 OHHM0M071 G
OIL AIR CO 10HHA10M071F 10HHA20M071F 1 OHHA30M071 F 1 OHHA4OAA071 F
COAL AIR COAL ·C· 10HHA10AA071E 10HHA20M071E 1 OHHA30M071 E 1 OHHA4OAA071 E
AUX AIR BU 1 OHHA10AA0710 1 OHHA20AA071 0 1 OHHA30AA071 D 1 OHHM0AA071 0
COAL AIR COAL ·8· 10HHA10AA071C 1 OHHA20AA071 C 1 OHHA30AA071 C 1 OHHA40AA071 C
OIL AIR AJB 10HHA10AA0718 1 OHHA20AA071 8 1 OHHA30M071 8 1 OHHM0M071 8
COAL AIR COAL ~A" 10HHA10AA071A 10HHA20AA071A 10HHA30AA071A 10HHA4OAA071A COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANY)

TCE CONSULTING ENGINEERS LIMITED

7

--

-

"'"t!~a~

Doosan Heavy Industries & Construction

NOTES:

I

... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

1. ONE I/P SERVES ONE DAMPER DRIVE.

REF. TABLE 1 FOR TAG NUMBERS.

... "n "'. NfA
::- 14-12-l11 ... " ""
FUNCTIONAL LOOP DIAGRAM
. 14-12-l11 , ...... (ABC)
:- 14-12-l11 K.T.LEE FUEl.. Ie AUX AIR DAMPER CONTROL(:;/:;)
.... ELECTRICALI,CDNTROLS
i>ROIlUCTKlNDESKlNTEAM T",

I FOR CONSTRUCTION I

"'" ..

&l+-1!-Q1~D.JLN;J.H.k" K.T.LEE

.&.11 ....... ~1LILN; J.llklI K.T.LEE

I ~H~~:~N:E'~6~~6~:~~~~!v~·DETR'MENTALTOTHECOMPANY.IRw·1 DaIB ~ I~ 1:- 1

-".... T07073-UHA-IC-X331

............ TCE"5146A-510-00-1155

A

B

c

D

E

l££X-:JI-VHn-£LOLOl ·ON ·ElMa I

TOTAL MEASURED UNIT AIR FLOW

0'

TOTAL MEASURED AIR FLOW

f'{X} f2(X) fJ(X)
f,'X) X y f,'X) X y f,'X) X y
0 0 0 0 0 0
937 20 937 0 937 0
1148 100 1068 20 1068 0
2 2669 100 1415 100 1335 20
2669 100 1681 100
2669 100
- r-r--« - r-a;- L~ L~
A A A
I T, . ~ ! I T3 B ~ ! I T5 B ~ ! // / "" // / "" // / ""

/ / '----------- -/-7/ ----'"-- ------ r-..L-~ ----I

@ 'S~CT~ - - - - - fi - - - - - - - - - / T~"_ ~ - - - - - - - - - - - -7!... -/- - - - - - - - - - - - - / T~ -/ :

@-~OO_"jN~R~_ - - - - - - -:r - - _!...~ -1- - - - - - - - - ~ - - - _~~ - ~ - - - - - - - - - ~ - - _/ 1 II

(SELECTS)

@- ....r- I

3

·CLOSE" SETPOINT

f-~I--~l~·-I T2 (S~~

o.

4

5 Y. Y. Y.
NOTE 2 NOTE 2 NOTE 2
1 1 1 1 1 1
zz ZZ ZZ
OHHA10ANI1 OHHA10M072 OHHA10ANI12
CCOFA-AAIR CCOFA-BAIR CCOFA-C AIR
DAMPER DEMAND DAMPER DEMAND DAMPER DEMAND
TYPICAL FOR lYPICAL FOR TYPICAL FOR
CORNER 1,2,3&<1- CORNER 1,2,3&4 CORNER 1,2,3&4 TABLE 1
DAMPER ORNE TAG NUMBERS
DAMPER lYPE I EL.£VAllON I CORNER 1 I CORNER 2 I CORNER 3 I CORNER 4
CCOFAAIR CCOFA C 10HHA10M072D 10HHA20M072D 10HHA3OAA072D 10HHA4OAA072D
CCOFAAIR CCOFA B 10HHA.l0M072C 10HHA20M072C 10HHA3OAA072C 10HHA4OAA072C
CCOFAAIR CCOFA II 10HHA10M072B 10HHA20M072B 10HHA3OAA072B 10HHA4OAA072B COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANy)

TCE CONSULTING ENGINEERS LIMITED

7

--

-

"'"t!~;g~

Doosan Heavy Industries & Construction

NOTES:

I

1. REF. DWG. £.1163-10001-250,251 FOR FUNCTION CURVE.

2. ONE I/P SERVES ONE DA~P£R ORNE.

REF. TABLE 1 FOR TAG NUMBERS.

"",.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

"" ..... ... NfA
~ 14-12-l11 .... , ..
FUNCTIONAL LOOP DIAGRAM
- 14-12-l11 ,....., (ABC)
.
=- 14-12-l11 k.T.LEE OVERFIRE AIR DAMPER CONTROL
~~ f'ROI)UCTlONCESlClN~ ''''

I FOR CONSTRUCTION I

.... No

""

&'14-12-GP.Il.IUNG.J.IlKIlk.T.LEE

&."_~1lJUNG.J.H.KII k.T.LEE

~~~:~nl~~:. Dept. lUND

_~No. T07073-UHA-IC-X332

--.... TCE.5146A-510-00-1156

f,(Xl
X Y
(X) (mmH20)
0
2 10 0 10
20 20
30 12 30 18
40 18 40 24
50 22 50 28
60 28 60 32
70 32 70 37
80 37 80 41
90 41 90 45
100 45 100 45
fl(X) fl(X)
X Y X Y
(T/H) (X) (mmH20) (-)
0 0 -200 1.1
20 0 -150 0.95
610 12 -100 0.4
-50 0.3
-15 0.3
3 15 0.3
50 0.4
100 0.65
150 0.95
200 1.1 4

5

7

A

B

c

D

E

£££X-:JI-VHn-£LOLOl ·ON ·ElMa

FURNACE PRESSURE (LEFT) (-300N300 mmH,O)

FURNACE PRESSURE (RIGH1j (-300N300 mmH,O)

IOF A OUTLEr PRES? (ON100 mmH 0)

IOF 8 OUTLEr PRESS (ON100 mmH,o)

FD FAN

FEEDFORWARD PA FLOW

-1Q..!..:6...!!!.m__!GJ::4:..!!!.~ ..... ~

I FURNACE PRESSURE ~

L _:o~ AlA_'~M - -c=::::J9

-~

FROM MBC 857.3-54

@- _BJ~!_P~S~~P~T _

::=~ %I---_,_----j-----------+--------------,

0.8S

L __ ~

FROM MBC 842.4-67

X Y
(T/H) (lI)
0 -5
888 -7
1003 -7
1424 -10
1908 -24
2422 -35
2526 -35 TOTAL STEAM FLOW

0' B"O

\

<, '...._jS~~A) __ ~

~

FROM sac 352

\_~

(SEl£CTA~ FROM sac 352

ID FAN "8" IN SERVICE

FROM SQC 361

10 FAN "AIN SERVICE

FROM sac 361

/

~RN PRESS LCD ~lsETI"C,"B)-

A

(SELECT B)

-,

1 1

~L~B

FROM SQC '" r

1

~Sru:CTC) - _j

1 OEEE1 OEEOO2A

I--P-~

1 TO MBC B42.2-7

> 150mmH20 I, OEEE1 OEE0028

@-T--!B--'_~~

liTO MBC 642.2-7

1 l' OEEEl OEE002C

I L--p-~

TO MBC 842.2-7

ID FAN "A"

BlADE PITCH FEEDBACK

I <-180mmH20 10EEE10EEOO3A

L-0--1~~

1 TO "BC 642.2-10

I' OEEE1 OEE0038

I--P-~

I TO MBC 842.2-10

11 OEEE1 OEE003C

L--p-~

TO MBC 842.2-10

10 FAN "8" AIR DEMAND

q~

FROM MBC 857.1-83

~

FROM MBC 857.3-54

fl(X) f7(Xl "\
X Y X Y
(%) (%) (T/H) (")
0 0 0 0
25 0 888 0
30 -1 1003 0
40 -1.5 1424 -10
50 -1.5 1908 -10
60 -1.5 2422 -15
70 -2 2526 -15
80 -2
90 -2
100 -2.5 TO sac 352

_ _T4=to_~

TO sac 352

_ _T1!EA_~

TO sac 352

s.. IDFAN-A- _171 ~

~---~

~ ,orAN"" _n___ ~

~---~

TO sec 352

~ID FAN -A- IN SERVICE

~------T-~~E~R~~N~IN__:__ERVI~~

@-'O~~'~~E_t-_J_~~ ~

1 1

1 1

1 1

1 1

1 ! (SELECT B)

1 L __

1 1 1

1 (SElttTB)

1..: _

(SEL£CT B) r----

1 1 1 1 1

: @);-~CT-;

1 1 1

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANY)

TCE CONSULTING ENGINEERS LIMITED

FB #2

,

L ~

~No. 173

--

-

"'"t!~a~

Doosan Heavy Industries & Construction

-_j

"' .. 4000 MW ULTRA MEGA POWER PROJECT .... ~

AT MUNDRA, GUJARAT, INDIA 1-----1

N/A T)'pI

_ r ..

f.C;_-+--I----1 FUNCTIONAtA~<t?P DIAGRAM

::-

I FOR CONSTRUCTION I

FURNACE PRESSURE CONTROL (1)

.... No

Dept. I'ROOUCTlONDE8KlN~

Doosan Heavy Indusbies DepL

"'1

& Construction Co., Ltd.

DramngNo.

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TOlHE COMPANY. Raw. DaI8

T07073-UHA-IC-X333 TCE.5146A-510-00-1157

~--------------I

TO MBC 859.1-32

~--------------~

TO MBC 860.1-37

3

NOTES:

A

B

v££X-:JI-VHn-£LOLOl "ON "ElMa

PULV. OllTLEr COAL AIR lEMPERATURE (0"'150"C)

x
2 00 x y
50 ", ("OJ
0 150
100 50 150
100 150
150 150
200 200
250 250
JOO JOO c

D

FBN1

+

4

2 SEC

T1~B _ rnl_n_ (SET TO FBN1)

---~-----

L=5%

~ ~

TO MBC 846.2-4

(

2 SEC I

~~-{!S]--- I

PA PRESS IN AUT~ J

~_Q_QJ:!:!LY_ _ _ (SELECT B)

OUTlET TEMP

T4=A

----

PULVERIZER PA FLOW (O ... 180T!H)

E

PULVERIZER INLET PA TEMPERATURE (0 ... 35O'C)

TO SQC 393

~ (SELECT B)

~------

FROM MBC 860.1-73

5

TAG NUMBER TABLE

L~ --~

L~ --~

TO soc 393 ~_QQ EA_F.bQ_W __ :p-

--~

------------ -~

TO MBC 859.1-30

PULVERIZER PRIMARY AIR FLOW

+

2 SEC

....I!~L.. /

__!,!>~E~I~~ (

BAD DQ PA FLOW J

_8A_Q_pg_£_E~R2_PQ_ (SELECT 8)

T2=A

----

--=n>.A1/To, I I I I I

L _

1. 100'1: FLOW POSITION TO BE FlELD SET.

2. LOGIC SHOWN FOR PULVERIZER -A-,IS lYPICAL FOR PULVERIZERS -8-, ·C·, -0-, ·E- AND .F".

3. THE LAST CHARACTER OF EQUIPMENT TAG NUMBERS CHA.NGES ACCORDINGLY.

~-----

FROM MBC 860.1-69

~(g:_LE.f!'!L __

~ I

~S~E"'-CL_j FROM MBC 860.5-65 ~(~LE.c::>:.DL __

FROM MBC 860.5-71 +------~-I

0%

(SELECT B)

1--------

--_j---------I

I I I

__ J

I--------__,__..J-~

I I

--_j

AI

SERVICE DESCRIPTION PULVERIZER "A" PULVERIZER "S" PULVERIZER "C" PULVERIZER "0" PULVERIZER "E" PULVERIZER "F"
10HFC11CT101 10HFC12CT101 1 OHFC13CT1 01 1 OHFC14CT1 01 10HFC15CT101 1 OHFC16CT1 01
PULV OTLT COAL AIR TEMP 10HFC11CT102 10HFC12CT102 1 OHFC13CT1 02 1 OHFC14CT1 02 1 OHFC15CT1 02 1 OHFC16CT1 02
10HFC11CT103 10HFC12CT103 1 OHFC13CT1 03 1 OHFC14CT1 03 1 OHFC15CT1 03 1 OHFC16CT1 03
1 OHFE51CF1 01 1 OHFE52CF1 01 1 OHFE53CF1 01 1 OHFE54CF1 01 1 OHFE55CF1 a 1 1 OHFE56CF1 01
PULV PA FLOW 1 OHFE51 CF1 02 1 OHFE52CF1 02 1 OHFE53CF1 02 1 OHFE54CF1 02 1 OHFE55CF1 02 1 OHFE56CF1 02
10HFE51CT101 10HFE52CT101 1 OHFE53CT1 01 10HFE54CT101 1 OHFE55CT1 01 1 OHFE56CT1 a 1
PULV INLET PA TEMP 10HFE51CT102 1 OHFE52CT1 02 1 OHFE53CT1 02 1 OHFE54CT1 02 1 OHFE55CT1 02 1 OHFE56CT1 02
PULV COLD AIR DAMPER 10HFE31M171 10HFE32M171 10HFE33M171 10HFE34M171 10HFE35M171 10HFE36M171
PULV HOT AIR DAMPER 10HFE51M171 10HFE52M171 10HFE53M171 10HFE54M171 10HFE55M171 10HFE56M171 7

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO"THE COMPANY. Raw. DaIII

PULVERIZER PA FLOW

SIGNALS FROM OTHER PULVERIZERS

F"O

FEEDER SPEED 05

+

x y
00 OM
0 92
25 92
80 12.
91 131
100 136 • FLOW CALCULATlON

27SC

CORRECTED PA FLOW

0%

(T~CJ5."m_ --®- E.~~ _

-0----1--QSJ--A

~-T3~A I 1 SEC ~----

I

--0----J

~-T1=A

SET PULV AIR CONTROL TO AUTO

FROM M8C 857.1-73

~...Q.a~~w~·-----f

BAD DQ PA FLOW "8"

~;: ~tl .. = = = = = __ BAD_Q~Y.fl.~~

...&Q.OQ..!'A ELOw..:o-_ _ _ _ _ ~

~...Q.Q~ EbQw_1: .. _

TCE"5146A-510-00-1158

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANy)

TCE CONSULTING ENGINEERS LIMITED

--

-

"'"t!~;g~

Doosan Heavy Industries & Construction

"",.. 4000 MW ULTRA MEGA POWER PROJECT ...,_~

AT MUNDRA, GUJARAT, INDIA 1-----1

N/A Typa

- , ..

f.C;_-+--+----1 FUNCTIONAtA~'t?P DIAGRAM

=-

FOR CONSTRUCTION

PULV. PA FLOW & TEMP CONTROL (1/3) 1. ... =-."',,---1

DIp!. f'ROIlUCTIONCESIClNTQ\1

Doosan Heavy Indusb1es DepI. & ConstrucUon Co., Ltd.

DralingNCI.

T07073-UHA-IC-X334

'"'1

Pagl-No. 177

A

B

c

D

2

HOT PRIMARY AIR DUCT TO FURNACE DIFFERENTIAL PRESSURE ( -50 ... 1500mmH20)

A

,---------------------------------------------------~--~G)

9££X-:JI-VHn-£LOLOl ·ON ·ElMa

PA FAN "A" AIR OUTLET PRESSURE

PA FAN "B" AIR OUTLET PRESSURE

10

{'(Xl
X Y
(T/H) (%)
0 0
321 15
410 22
490 28
570 35
620 41
-, 650

~~"-!'A_QU~/BJRJ'l...DpP

T4~B __ _/

---P (SELECT B) /

.,. /

I9:!!_ L _/

TRACK FB#1

E

FEEDER "A" SPEED FEEDER "c" SPEED FEEDER "E" SPEED

FEEDER "B" SPEED FEEDER ··D" SPEED FEEDER "F" SPEED

05 FM01

05 FM01

05 M01

05 M01

--_p-

(SELECT B)

~-------

FROM MBC 844.1-72

3

{'(Xl
X Y
oo (mmH20)
0 710
23 710
91 867
888 +

-

580 mmH20 TO MBC 846.2-32

-~

500 mmH20

TO MBC 846.2-36

",-- _ _jS~<e:T:.& § _

+

4

+

5

FROM SOC -392 - P- -

··A" IN SERVICE I

@-=--~ I

~ !.'::I. S~V~E J------.J _j

;p-

r---@ ~~-----

FROM SOC -396

t

____ ~~CT~) __ _////

/ /

/ /

/ /

/ /

(PERMrr TO SELECT ~ / / /

----- /

/

/

/

(S~~A!J/

~-Ifil-~~

FROM SOC -392

FB#1

~~---------------------------------

TO SOC -392

~~---------------------------------

TO SOC -392

T1=A

-----------------------------------

PA DUCT TO FURN DP CNrTRL IN AUTO

7

TO SOC -395

SET PA FAN "B" INLET VANE TO MIN

FROM SOC -392

"A"_Ir!~~~

.rL'. ~RVIC~ ~----~--------~ ~-~

PA FAN "B" BLADE PITCH AT MIN

X012

PA FAN "8" BLADE prrCH FEEDBACK

PA FAN "B" BLADE PITCH DEMAND

1. LOGIC SHOWN FOR PULVERIZER "A" IS TYPICAL FOR PULVERIZERS "B".

"C. ··D". "E". AND "F".

2. THE LAST CHARACTER OF EQUIPMENT TAG NUMBERS CHANGES ACCORDINGLY.

FOR CONSTRUCTION

TCE.5146A-510-00-1159

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANy)

TCE CONSULTING ENGINEERS LIMITED

........

-

.!ft!:~;g~

Doosan Heavy Industries & Construction

p.,.. 4000 MW ULTRA MEGA POWER PROJECT -~

AT MUNDRA, GUJARAT, INDIA 1-------1

N/A T".

f-'~_+-_+_--1FUNCTIONAfA~<t?P DIAGRAM ~

TO SOC -392

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO'THE COMPANY. Rw. DatIl

PULV. PA FLOW &: mAP CONlROL (2/3) 1. ... =,,---1

DlpI:. f'ROIlUCTIONCESIClNTQ\1

Doosan Heavy Industries Dept. & ConstrucUon Co., Ltd.

DRlllingNCI.

T07073-UHA-IC-X335

""1

l'agl-No. 178

A

c

E

B

3

~

~S01HOO •

9££X-OI-VHn-£LOLO.L ·ON ·E>Ma

HEAVY OIL HDR PRESSURE (0-25kg/cm2.g)

D

14KG/CM2

..... -----,------i / ---~

TO MBC 845.4-20

HEAVY OIL CV INLET TEMP (0-200·C)

- -<~..:H::cF=O=:S-::U::P:-.:PL::.Y=Tc:E:-M-:P.-=-~> _ SATISFACTORY

TO MBC 845.1-10

2

fo9\ HEAVY OIL FLOW> 11.92 T /H ~ - - - - - - - - - - - - - - - -h (SELECT B)

§_H~ ~L~L~ ~N~O~!-~ y

~

5.5kg/cm2g

4

0_-~~--lZI--

~ AUTOMIZING STEAM MAIN CONTROL IN AUTO

~

<~~T~ES~~~~~:~P~~~G~~=E=SS~>I--------L------~~~~--

FROM MBC 845.4-61

I I

/ / /

L-0-iI_ /

< HOTV CLOSED >- - 1" ~ P- <::L~T.:! _/ / /

FROM MBC 845.4-73 I

@ _~FT ~ _

I I I _j

5

7

AI

10KG/CM2

A

---®----~

TO MBC 845.4-31

---~

TO MBC 845.4-26

A

100 %

I H.O LEAK TEST

I 1N ~~R==-S_ ~

L~~T~ ~

H~ T~ _':'l:V~L~E~ _ --@

- - - - -< HO RETURN VLV CLOSED > FROM MBC 845.3-70

(SELECT A) __r;:::;-]_ ~

----~------------

2 SEC

THIS DRAWING IS THE PROPERTY OF DOOSAN. IT IS NOTTO BE COPIED OR USEe IN ANY WAY DETRIMENTAL TOlHE COMPANY.!tw· DatIl

HO PCV FEEDBACK

Pagl-No. 181

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANY)

TCE CONSULTING ENGINEERS LIMITED

--

-

"'"tl~a'l;l

Doosan Heavy Industries & Construction

"" .. 4000 MW ULTRA MEGA POWER PROJECT -~

AT MUNDRA, GUJARAT, INDIA 1------1

N/A T7JHI

f'-~_+-_+----1FUNCTIONAfA~<t?P DIAGRAM ~

FOR CONSTRUCTION

HEAVY OIL PRESS CONTROL {1/2 ",No

Dapt. I'ROOUCTlONDE8KlN~

Doosan Heavy Industries Dept.

"'1

& Construction Co., Ltd.

T07073-UHA-IC-X336 TCE.5146A-510-00-1160

A

D

B

c

7

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USEe IN ANY WAY DETRIMENTAL TOlHE COMPANY. Raw. DaI8

L££X-:JI-VHn-£LOLOl ·ON ·ElMa

HEAVY OIL FLOW (0-60 T/H)

AI

2

TOTAL NO. OF HEAVY OIL VALVS OPEN

FROM MBC 848.2-54

(SELECT B)

FAD

3

LIGHT OIL MASTER REMOTE SP _rvI-=P-

----------~ (SELECT B)

- C~~A~EI~_!N~E~T!...S~~~ - ~ ~H- i"""""""' -, -,

~'\ -,

TOTAL NO. OF HEAVY OIL ELEVATIONS IN SERVICE _,-----,

FROM MBC 848.2-86

B

03

HEAVY OIL DEMAND

/ /

_BA.Q_D.9...HQ_F~W---=f //

(SELECT B)

T4~A .!:5~______ -------------_/

-------@-------

FA02

4

~~~~~-------p \E§'

------------

@_ MFT

~-----------

5

E

HEAVY OIL TEMP (0-20D"C)

HEAVY OIL RETURN FLOW (0-17.42 T/H)

AI

- -< HFO TEMP. LOW LOW> TO MBC 845.1-28

01

-,

-,

-,

-,

'\.....-

T1 ~A

- ~ ~-;; - - - - - - P- HEAVY OIL IN REMOTE SETPOINT _ Lii"1

--------- -----------~

T4 ~ A

------j--

I

I

L .~

HFO FLOW CONTROL VALVE

_ ~E~~C.!:!') rsLI- -Q- ---; 1~:~~~R~E~C~ A~O_

~ HEAVY OIL FLOW

2 SEC ..., H / r-----------'

I

L @

HFO FLOW CONTROL VALVE FEEDBACK

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANY)

TCE CONSULTING ENGINEERS LIMITED

--

-

"'"t!~a~

Doosan Heavy Industries & Construction

N/A TJPI

"' .. 4000 MW ULTRA MEGA POWER PROJECT ..... ~

AT MUNDRA, GUJARAT, INDIA 1-----1

& Construction Co., Ltd.

_ r ..

f-C;_-+--I----1 FUNCTIONAtA~<t?P DIAGRAM

::-

I FOR CONSTRUCTION I

~No. 182

HEAVY OIL FLOW CONTROL (2/2 .... No

Dept. I'ROOUCTlONDE8KlN~

Doosan Heavy Indusbies DepL

DramngNo.

T07073-UHA-IC-X337 TCE.5146A-510-00-1161

"'1

A

B

E

4

(07\ HOlY CLOSED (SELECT B)

~---------------------

B££X-::)I-'vHn-£LOLOl ·ON ·E>Ma I

C

D

ATOMIZING STEAM PRESSURE (O-15kg/cm2g)

ATOMIZING STEAM TEMPERATURE (0-400·C)

/

BAO DQ ATOM STM PRESS /

- - - - - - - - h.___cs~~B.0/

~~~ - - - - - -.J0""I

I I I I I

L _

(10HJM~CP101

3

8.8kg/cm'g (CONSTANT)

A

5

7

(10HJM~CP10~

T4~A ATOMIZING STM CONTROL MIN IN AUTO (01"y01\ /~--~--------------------------- ~

/

A /

B

A

2 SEC

0%

L_ rl::==;~

~ I I FROM MBC 845.2-58

I I

~--------~------J$

I

L __ ~~~E~_~ ~

A

H DEVIATION ~

AO

AI

PCV 10HJM50M071

(1 OHJtv1;r0M071)

ATOMIZING STEAM PRESS CONTROL VALVE DEMAND

ATOMIZING STEAM PRESS PCV FEEDBACK

-

I FOR CONSTRUCTION I

"'1 I ..... Pap-No. 183

- COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANY)

-..c:5

.:;J!!fJ' TCE CONSULTING ENGINEERS LIMITED

-

.!f-t!:~~'l;I

Doosan Heavy Industries & Construction

-

I

... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

"" Non .... NfA
~ 1+-1H11 ac, " TItIo
FUNCTIONAL LOOP DIAGRAM
- 1+-1H11 ,....., (ABC)
.
r 1+-1H11 K.T.LEE AUTOMIZING STEAM CONTROL
~~ f'ROI)UCTlONCESlClN~ ""No

!::,.

&'14-11-GP.O.JUM;J.H.KIIIK.T.LEE &"_~D.JUhDJ.H.KIIIIC.T.LEE

~~~~~~nl~~ ~ lUND

"_... T07073-UHA-IC-X338

--.... TCE.5146A-510-00-1162

A

B

c

D

E

2

TCE.5146A-510-00-1163

6££X-::)I-'vHn-£LOLOl 'ON 'ElMa

LIGHT OIL SUPPLY FLOW (0-20 T/H)

LIGHT OIL HEADER PRESSURE (0-25kg/cm2.g)

LIGHT OIL FLOW CV INLEr PRESS (0-30kg/cm2.g)

AI

~I~T~~~T~~L~BB~~~N~~R~~W~--------------------------------------+---_'~ Q

LIGHT OIL HEAOER PRESS TO SQC 390

0%

A

LIGHT OIL TRIP ~

(SELECT B) - - - -VALVECLOSm - ~

TOTAL NO. OF LIGHT OIL VALVES OPEN

---0---~

TO MBC 855.4-31

...-------Iy -~

11 kg/cm2.g TO MBC 855.4-20

FROM MBC 849.1-61

SPECIFIC GRAVI1Y

LIGHT OIL FLOW(T/H)

3

A

~_(~L~T_I!) t _

FROM MBC 841.2-68 I

I ~~E':.:I~~----lZl-------_j

4

100%

~ -----~

FROM SQC 390

2 SEC

~ T4~(~0~A~N~U~)-0-_IJil}

~3~B ~

-D~---------- ~~~~----

-------------

BAD DQ LIGHT OIL PRESS

------------- ~

c~~~gG~lL~~L _LEA_!. ~ST ~ -1~R~S - ~ - - - - - - - - - - -l. - l

FROM MBC 855.4-61 L -0-- -J- L _ ~E~lJ'I)

n=PJ--------(~L~T-"l

<~-;o;;C_;;:L~G;_;oH"7S~;;:g:::I-;L'"'TR""I_;;P-V""LV;:__'>- - - -,. - - - - --J---f

FROM MBC 855.2-72 I , _

I I

@ -M~-------t_j

I I

~ J

5

T2~A LIGHT OIL IN -@3 - - - - - - - - - - - - - REMmESETPOINr - BM01

LIGHT OIL PRESS CONTROL VALVE FEEDBACK

LIGHT OIL PRESS CONTROL VALVE DEMAND

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

J1~~ _

----~

01T4~A ~

~---r---- TO SQC 390

L-@

TCE CONSULTING ENGINEERS LIMITED

7

........

-

"'"tl~~y;j

Doosan Heavy Industries & Construction

... ,.. 4000 MW ULTRA MEGA POWER PROJECT .... ~

AT MUNDRA, GUJARAT, INDIA 1-------1

NfA ...

- 1 ELEVATlON : 4 BURNERS

- 2481 Ie 4 = 9924 kg/hr at OIL PRESS. 12.2kg/cm2g

- 1240)( 4 = 4960 kg/hr at OIL PRESS. 5kg/cm2g FOR START UP.

- , ..

f.C;_-+--+----1 FUNCTIONAtA~<t?P DIAGRAM

~

FOR CONSTRUCTION

LIGHT OIL PRESS CONTROL RIg. No

DlpI:. f'ROI)UCTlONCESlClN~

Doosan Heavy Industries DIp!. & Consb'UcUon Co., Ltd.

DraWlgNa.

T07073-UHA-IC-X339

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO'THE COMPANY. Raw. DaIII

"'1

Pap-No. 185

A

B

C

D

E

2

Ov£X-:JI-VHn-£LOLOl 'ON 'ElMa

3

4

5

6

7

5.5kg/cm'g (constant)

BAD DO ATOM AIR PRESS

07

LIGHT OIL TRIP VLV CLOSED

LIGHT OIL ATOMIZING AIR PRESSURE (0-15kg/cm2g)

00

00

T4~B (TRACK T5)

T4~A ATOMIZING AIR COMTROL AUTO

01

2 SEC

A

0%

00

(SELECT A)

LIGHT OIL

TRIP VLV OPEN

FROM MBC 855.2-58

OIL LEAK IN PROGRESS 09

(SELECT B

ATOMIZING AIR CONTROL VALVE DEMAND

ATOMIZING AIR PCV FEEDBACK

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANy)

T07073-UHA-IC-X340 TCE.5146A-510-00-1164

l'agl-No. 186

TCE CONSULTING ENGINEERS LIMITED

.........

-

.!ft!:~~~

Doosan Heavy Industries & Construction

N/A T7I"'

... "" 4000 MW ULTRA MEGA POWER PROJECT -~

AT MUNDRA, GUJARAT, INDIA 1------1

& ConstrucUon Co., Lid.

FOR CONSTRUCTION

ATOMIZING AIR CONTROL ""No

DIIpI:. I'ROOUCTlONDE8KlN~

Doosan Heavy Industries Dapt.

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO'THE COMPANY. Rw. Dalia

"'1

A

B

c

D

F

~v£X-::>I-VHn-£LOLO.l 'ON 'ElMa

LEFT SH

DSH NO.1 OUTLET TEMPERATURE (O-BOO'C)

SH DSH NO.1 SPRAY WATER FLOW (0-285 T/H)

SH LEFT DSH2 INLET TEMP (0-700'C)

ECO. INLET ECO. INLET FW PRESS FW TEMP

rr

1 OHAH50CT1 01

rr

1 OHAH50CT1 02

21 FW01

22 FW01

~~ ~/AVG~

35 SH04

+

+ L

+

1...- .,+ L

6

+

10 SEC

(Oi\ LEFT FDSHO TEMP f

~"S"'H"'04ot----------------., (t)t-------i

~

foi\"" "'J1',,",'!'!'''' h ' ""~

~ V--§-~E~C2_Al_1

@BNRTiLTCONTROLINAuTOFWSH"'OPERATORS'P:

.J3-=-A T~~~_ A I I

I

B

TOTAL SH _ (i5\

SPRAY WATER FLOW ~

_f15V16\

±1 ,------'

MAIN STEAM FLOW

BASE SETPOINT

2

It------------------</ Ob~~ETS~VgS~T~M TEMP TO sac -423

+

r--:-:x_f---,'oo----:-:Y-----, r--:-:X_f,200----:-:Y-----, rB- FDSH L'.T SP A ~ T 3

(MW) ('C) (MW) ('C)

f--"D'-'.I F,--F_,_T",EM",P_.,--<G) L=O

D~~ --{Z]- -\ill)

. --~ .. ----------~~ --cc~~~~-q~:~~---""~~-'

f- ------__cF_:_F!L#1"'+-I L f-----A-<A>--- ... ------I /'; I --c[ + ~~9~ I

T~BJ_S~E~ ~/ r-+-_---'~_.,0 ~ - - ~=~ - l __ MJI'I_"!!_ J~O__?_H~

8 40 -r'-- (RAC~--~=~- I ~ I

A L -< LEFT SH DSH 1 >

TEMP SET POINT ~-=D:.::IF::,:F:-:T:-=E=M=P:::.H::_I_~

12 A f8 §88 =~5~

B A

FROM CLIENT I I

~~~~~~~~------ (~~~-----~-r----~

@1~T£lN~~~~ Q<~R--"""~ti_±~C _

.- __ ... +.,1 L'.

0 0 0 380
280 0 280 420
480 10.9 480 449
640 9.4 640 462
800 8 800 466
830 7 830 467

~~
3 ULD TARGET
FROM CLIENT T5=B TRACK(FB#1-FF#1)

K/

rI

I

I

A

4

A

A
~ B
I I T6 I I
/
---- --_/ ~ iii'B T5

_§_AQ_Dg_L~_£S~~~______ $~/

_§_AQ_Dg_L~_E_D~<2_T~P_ - - - - - P- - - - - - - - - - -& - - - - - - - - - - - - --

LEFT PDSHO SAT L1tt32\

~

<

5

LEFT PDSHO SAT L1f32\

~

~----~

<

~:~:~e:,----!p------~P---r---~~CfL-

BLOCK VALVE OP: __ -_- _j II

FROM sac -406

II AUTO COMMAND t - - - - - - - - - - - - - --

ACTIVE ~

I r-~ L___ -----~

I I

~-----.--~----~~~

A

0%

B

A

H=98

-------r

~-_j

H=98

I/L L=O

A

0%

B

----r-----

A

...------r-----~~~

L=O

-----_j

~..J DEVIATION If----+- ___J

. -I CIRCUIT I

I DEVIATION I

L- _.__,,-j ~~_~

1 CIRCUIT I

r - - - - -<~ __ s_a_C_-3_9_' __ ~>

-+1--L

- -t- ~ TO sac -406

L ~

~------------~~

------

6

LEFT PLATEN SH SPRAY VALVE DEMAND = 0%

t----------I~

---------------------r---------

-------1rL _

---lYL-tJ @

---u- LEFT PLATEN SH SPRAY

100% CONTROL VALVE OPEN

100%

AO

AI

AI

,---~

_I5~ _'p- TO sac -391]

_________ ~H-T~071/072 IN AUTO

TB=A

- - _, TO sac -391 TO sac -406

L ~

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

7

--

-

Jf-tl§~~

Doosan Heavy Industries & Construction

( 10LAE51M071

10LAE51M072

/, 0';~5~~07~

LEFT SH DSH 1 SPRAY

WATER VALVE DEMAND

jOLA~;i~07\

LEFT SH DSH 1 SPRAY

WATER VALVE DEMAND

LEFT SH DSH 1 SPRAY WATER VALVE POSITION FEEDBACK

LEFT SH DSH 1 SPRAY WATER VALVE POSITION FEEDBACK

I

"" .. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

N/A

r",

NOTES:

,..,... 1lIIe CaratnlllCodII

,,;_-+-::-::----jf-=---1 FUNCTIONAt.ds~?P DIAGRAM

I FOR CONSTRUCTION I

PLATEN SH STEAM TEMP CONTROL (1/3) 10: ... ", .. .--------1

14-12:-11 K.T.LEE

.&.1+-12-4~D.JUNC J.H.klll K.T.LEE ~'l-C1H1~ILIUNGJ.H.1CI11 K.T.LEE

I ~H~~:~N:E'~6~~6~:~~~~!v~·DETRIMENTALTOlHECOMPANY.IIa·1 DIII8 ~ 1:- =-- I

......... T07073-UHA-IC-X341

-....... TCE.5146A-510-00-1165

Pagt-No. 188

A

B

c

N·DMa 1:t>£X-:)I-'v'Hn-£LOLOl ·0

BASE SETPOINT MAIN STEAM FLOW

2

3

4

5

7

RIGHT SH DSH 1 -,

DIFF. TEMP. HI I

o SOC -391 H~O I

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I ~~~---~ I

I r -- OSH __ J

I I @_M1_t:!_ ~H2._PE:'f!_ _

II ~

I I TEMP SETPOINT

I I

I I

I I

I I

I I

I I

I I

I I

I I

I I

I I

I I

I I

I I

I I

I I

I I

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I I

I I

I I

I I

I I

I I

I I

I I

I I

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A --@o

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_j

PfiP--~@

100%

JARAT POWER ..... COAST AL ~AUTATA POWER COWPANY)

ENGINEERS LIMITED TCE CONSULTING

ISH021

FOR CONSTRUCTION

THE COMPANY.

THIS DRAWING IS ~~~':'~:;: !="DETRIMENTAL TO

ITISNOTTOBEC

A

c

'"
x y
kg/cm2.g te)
0 100
5 151
10 179
f(X) 20 211
30 232
40 249
50 262
60 274
70 284
80 293
2 89 300
15 'C + 100 309
150 346
+ L
A 200 364
220 372
225 374
./ B

5

@

"A" PDSHO SAT LIMIT

£1>£X-OI-VHn-£LOLO.l 'ON 'E>Ma I

fi6\ "A" PDSHO TEMP

+

3

<3C

~----------------------~

4

6

7

D

E

SEPARATOR OUTLET PRESS

01 SPOl

T".

&14-12-G~D..INlJ.H.kII k.T.LE£ .&.11 ........ ~IJ.H.KIIIC.T.I..EE

I ~H~~:~N:EI~6~~6~:~~~~!v~·DETRIMENTALTOlHECOMPANY.IRw. IlaIB ~ e-- Ir- I

"8" PDSHO TEMP f31\

+

<3C

~-----------------------"~

o C

~ -1~~~if;=- -=- ~ I

!~~W-~~SS - ~ I I I I I I

r-:- /l _._ MIN "8" PDSHO S~

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33 SHO

"8" PDSHO SAT LIMIT

I FOR CONSTRUCTION I

T07073-UHA-IC-X343 TCE.5146A-510-00-1167

, ..

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

""""'"

-

.!f-tl~a~

Doosan Heavy Industries & Construction

I

"''''' 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

& Constl'1Jclion Co., Lid. _'"



PNpnd TilII CanllnlaCDdl

f-C._+-'<-_12_",,-+11.C._'_' -1 FUNCTIONAL(ALBOCO) P DIAGRAM

~ 14-1H1 Y.s..JIJNG

PLAlEN SH STEAM TEMP CONTROL (3/3) Rlg.1Io

Dept. =~..,~

DoosanHeavylndusiries Dept.

"'11-

Pagl-No. 190

A

2

1 OEEE1 OEE006A

_I:>-...~ Iv----~

>595'C 11 OEEE1 OEE006B TO MBC 841.3-26

t-~~ -----~~

11 OEEE1 OEE006C TO MBC B41.3-2B

L_I:>-...~ ~~

TO MBC 841.3-30

B

c

D

LEFT SH DSH 2 OUTLET TEMP (ON700"C)

vv£X-:lI-'o'Hn-£LOLOl 'ON 'ElMa

FINAL SH SPRAY WATER FLOW (ON143 T/H)

21 22

01 01

LEFT FINAL SH OUTLET TEMPERATURE (ON700'C)

E

>575'C

LEFT SH OUTLET TEMP TO CLIENT

22 U LD BASE SP

H05

FSHO OPERATOR BIAS (-50NO)

3

( f,(X) f2(X) ""\
x y x y
(MW) (MW) (MW) (MW)
0 550 0 400
2BO 56B.5 2BO 521
480 568.5 4BO 519
640 568.5 640 520
800 568.5 800 519
830 568.5 830 519
1000 568.5 1000 519
"/ ULD TARGET

FROM CLIENT

4

1 SEC ~ET TO AUTO __r;::::;-1_ ~(SELEcTA)-8 --

5

6

FINAL SH SPRAY @ M~ -!P- - - - - P- - - - --

BLOCK VALVE OPEN - - _f

FROM sac -406

,---

@----_.--~-@

AUTO COMMAND ACTIVE

,-----~

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--------- ~ ~

.J:6~ ..., TO sac -403 TO sac -406

L ~

7

1 OEEE1 OEE007A

r~

RIGHT FINAL SH OUTLET TEMP HI HI

TO MBC 841.3-34

>595'C

RIGHT FINAL SH OUTLET TEMP HI HI

TO MBC B41.3-36

11 OEEE1 OEE007C

L _I:>-... _'----'R"'IG:CH""T'"'F"'IN"'A""L-:S""H'------"

~ OUTLET TEMP HI HI TO MBC 841.3-38

F

FINAL SH DESH

OUTLET AVG STEAM TEMP TO sac -424

RIGHT FINAL SH DESH OUTLET 21

LEFT FSHO TEMP

STEAM TEMP SH05

FSHO AVG TEMP

T5~B (T~KT7q-----

T7~B

-----

32

SH06

(SELECT B) --.,.--

I

I

I

t----

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~----------~~~

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LEFT DSH 2 SH SPRAY WATER VALVE POSITION FEEDBACK

LEFT DSH 2 SH SPRAY

WATER VALVE OEMAND

-P----~

~

.... -------1 ~ - - TO SaC-406

----------~~{2}==~~~~~~.~

100%

A

LEFT DSH 2 SH SPRAY

WATER VALVE DEMAND

(lOLAE~TM072)

LEFT DSH 2 SH SPRAY WATER VALVE POSITION FEEDBACK

I FOR CONSTRUCTION I

21

SHO

FINAL SH

OUTLET AVG STEAM TEMP

TO sac -424

LEFT FINAL S DIFF. TEMP. HI

TO sac -403 TO sac -406

----l

I

I

I -I-_j

-----~P-~

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN AN'f WAY DETRIMENTAL TOlHE COMPANY. RIN'. DatIl

I'agI-NcI. 191

Jf-~~~~

Doosan Heavy Industries & Construction

"',.. 4000 MW ULTRA MEGA POWER PROJECT ...,.
AT MUNDRA, GUJARAT, INDIA
N/A ""
~ 14-12:-01 1IUo
FUNCTIONAL LOOP DIAGRAM
- 14-12:-01 (ABC)
.
::- 14-12:-01 FINAL SH S1EAM TEMP CONTROL (1/4) ......
"" PROOUcmoNOESIGNTEAM & Construction Co., Ltd.

DoosanHeavylndustries DIpl

T07073-UHA-IC-X344 TCE.S146A-S10-00-1168

"'1

A

B

c

2

NOTES:

9v£X-:)I-'vHn-£LOLOl 'ON 'ElMa

RIGHT FINAL SH OUTLET TEMPERATURE (0-700'C)

D

E

F

RIGHT SH OSH 2 DESUPERHEATER OUTLET TEMPERATURE (0-700'C)

"B" SH OUTLET TEMP

TO CLIENT

20 RIGHT FSO TEMP

HO

21

FSO AVG TEMP

SHO

SHO

RIGHT FSHO TEMP

RIGHT FINAL SH DESH OUTLET AVG STEAM TEMP

TO SOC -424

+

3

2MIN

-®--9---@

H=O I

~OIFF>~

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f-_",O"-IF:...F_:.T",EM,,,P __ -< 0)

(~C~ T12)

SH04

A

T10=B (SELECT B) / F" - - -

T1O=B h -----~ I

~~=====~---------------------J

4

SH06

33

"B" FDSHO SAT LIM

5

-q----L-----~1_q

I

L _

6

A

0%

----p

---

----

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@-_.~-@

+----------I~

~-----------------------------~--

100%

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN AN'f WAY DETRIMENTAL TOlHE COMPANY. RIN'. DatIl

,---~

_l5~ .... p- TO SOC -403 _________ ~H-T~071/072 IN AUTO

T6=A

- - ..., TO SOC -403 TO SOC -406

L ~

7

RIGHT DSH 2 SH SPRAY WATER VALVE POSITION FEEDBACK

RIGHT FINAL SH SPRAY

04

[2}-

100%

CONTROL VALVE OPEN

RH05

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

Jf-~~~~

Doosan Heavy Industries & Construction

RIGHT DSH 2 SH SPRAY WATER VALVE POSITION FEEDBACK

"""" 4000 MW ULTRA MEGA POWER PROJECT ......

AT MUNDRA, GUJARAT, INDIA t--------1

N/A TJPI

1IUo ....- ....

FUNCTIONAL LOOP DIAGRAM (ABC)

I FOR CONSTRUCTION I

~ 14-12:-01
- 14-12:-01
.
::- 14-12:-01
Dopt. PRODUmlONDEBIGNTEAlI FINAL SH SlEAM TEMP CONlROL (2/4) 10",=-,,",.---1

DoosanHeavylndustries Dept.

"'1

& Construction Co., Ltd.

T07073-UHA-IC-X345 TCE.5146A-510-00-1169

I'agI-NcI. 192

I

r".

A

B

c

D

F

SEPERATOR OUTLET PRESS
01 (
SP01 X Y
kg/cm2.g rc)
0 100
5 151
10 179
20 211
f(X) 30 232
40 249
50 262
60 274
70 284
80 293
89 300
15"C + 100 309
+ L 150 346
A
200 364
220 372
225 374 )


2 ~ ~3~1~~LE~~~F~DS~H~0~T~E~M~P ~+~ 6

~

91>£X-:lI-V'Hn-£LOLOl "ON "ElMO I

+

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< 3 C

~ R~~~H~S~

< 3 C

~E~~~~ ~

3

<OC

<OC

4

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I I I I I I I I

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5

32 SH04

33 SH05

LFET FDSHO SAT LIMIT

RIGHT FDSHO SAT LIMIT

.&.14-12-4~II.dUNG JJl.KlIl ItT.LEE &" ........ ~ILIUNSJJUClIl ItT.LEE

I ~H,~ ~:~6N:E'~~~~':'~:;: .!=·OETRIMENTAL TO THE COMPANY. I Raw. I DM8 r:- 1:- :- I

I FOR CONSTRUCTION I

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

7

TCE CONSULTING ENGINEERS LIMITED

--

-

!f-tl~~~

Doosan Heavy Industries & Construction

"" .. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

".,..... 1IIIIt IlDnIIrtICodII

f'-;_--+-::-::--+-=---1 FUNCTIONA[A~'6?P DIAGRAM

N/A

14-1:H1 It.T.LEE

FINAL SH SlEAM "TEMP CONlROL (3/4) Reg. NIl

Dept. PRO~UtmON~E8I(lNTEAM

-..... T07073-UHA-IC-X346

---.. TCE"5146A-510-00-1170

PVge-1io. 193

Sub-Suppllar

I

r",

A

B

c

D

E

F

2

rr 10HAH58CT001

LV£X-~I-VHn-£LOLO.l 'ON '~Ma I

>610'C

S/H FINSH TUBE METAL TEMP.
(O-700'C) (O-700'C)
--- rr (10HAH5;Jho20 ---
10HAH58CT019
~ ~
",,--cD ",,--0
X X
1 OHAH5rcT05~

~

>610'C

>610'C

c=J- - - - - - - - - - ;Y f------<.---< I

c=J- - - - - - - - - - --[fr--I-------.

I >-----+-------1;Y - - - - - - - - - ~

...__---I--------[fr - - - - - - - - - ~

>610'C

~

S/H FINAL-LEFT TUBE METAL TEMP.

>------{D

S/H FINAL-RIGHT TUBE METAL TEMP.

3

c=J- - - - - - - - - - ;Y 1-----------'

'------------I;Y - - - - - - - - - ~

>610'C

>610'C

4

5

6

I FOR CONSTRUCTION I

TCE CONSULTING ENGINEERS LIMITED

""'"

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANY)

7

-

-

Jf.t!l!!ia'il;l

Doosan Heavy Industries & Construction

..... 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

..... "FUNCTIONAL LOOP DIAGRAM .,.,_ .... (ABC)

NfA

.&.1+-12-Q1~D.JUNG J.H.kll k.T.LEE

.&."_~D.JUNGJ.H.kll IC.T.LEE

I ~H~~:~N:EI~6~~:;~:~~~~!VCX::·DETRIMENTALTDTHECOMPANY.IRw·11laIII r- I=-- 1:- 1

14-12:-11 k.T.LEE

FINAL SH SlEAM lEMP CONlROL (4/4) RIg.No

.... ~No. T07073-UHA-IC-X347

-_.. TCE.5146A-510-00-1171

I'QgIt-No. 194

A

2

RIGHT REHEATER OUTlET TEMP HI TO MBC 841.3-17

B

C

D

E

F

B17£X-:)I-'vHn-£LOLOl ·ON ·ElMa

RH SPRAYWATER PRESS (0-200kg!cm2g)

RH SPRAYWATER FLOW (0-160 T!H)

RH SPRAYWATER TEMP (0-250·C)

LEFT HRH OUTlET TEMPERATURE (0-700·C)

LEFT RH aSH DESUPERHEATER OUTlET TEMPERATURE (0-400·C)

HOT RH PRESSURE (0-BOkg!cm2g)

HOT RH PRESSURE (0-BOkg!cm2g)

RIG~RH ) ~------------------------------------~------------------------------~--~------_;~--~~~/I_-------------------------=~~~~~~~

OlJTLET AVG STEAM TEMP /2

TO SQC -425

LEFT RH OESH OUTLET AVG STEAM TEMP TO sac -425

RHO STPT

f'{Xl f2(X)
x y x y
(MW) (·C) (MW) (·e)
0 500 0 300
280 595.6 280 337
480 595.6 480 350
640 595.6 640 356
800 595.6 800 349
830 595.6 830 350
1000 595.6 1000 350
\.,. 3

TRANSIENT COMPENSATOR

ULD TEMP SPT

FB#'

1 SEC

-----1..fl_~~20~U~ r'0I

(SELECT A) ~

AVG RHO TEMP

+

q_25~_ DIFF~O ~ --~

------ q-q---------...£'O~<~--l

H~O

- D~~~ ,-1 lLJ - H~9~

~~-------~S:~9~1

TMC~._T7l... - - --ct - - - ~'!. I

Tl-B L _ _ LEFT RH DSH

---~- ~

TO sac -405 TO SQC -406

_...!:!O"'- _

4

1 SEC ~ET TO AUTO ___r;::::;-1_ ~(SELEcTA)_D --

~ Q9 ~FT _B_HQ...IE~ - - P-

-------------

BAD Q9 !!_FT __Q_s~ T~P __

5

~~--------------P-

~--- ~ -------

~ """"l6I1L._

FROM SQC -406 ,- _ -®- j--.J -

I AUTO COMMAND

I ACTIVE

I r-e=:::n>

~ .... ~ ~.l9~

~ AUTO ~

----.@

,---~

...l5~ ..... p- TO SOC -403

_________ ~H-~W71!072 IN AUTO

T6=A

- - ...., TO SOC -403 TO SOC -406

L ~

6

>622'C

1 DEEE1 OEEOO4A

~~ I-~~

I TO MBC B41.3-5

1'0EEE'0EE004B

... -~ ~ ----,-~

I TO MBC 841.3-7

1, OEEE1 OEEOO4C

~L_~~ L_________l,?/ ~ ~

TO MBC 841.3-9

~------------~~

----P----~

/ ~

..... -----1 / L - - - - TO SQC -406

------------:--~---~

/ - LEFT RH SPRAY CONTROL VALVE OPEN

1 DEEE1 OEEOOSA

1- -t9>-

I

LEFT RH DSH SPRAY WATER VALVE POSITION FEEDBACK

GT 10LAF51M072

LEFT RH OSH SPRAY WATER VALVE rosrnor, FEEDBACK

7

>622"C

1'0EEE'0EE005B

---- ... --~ ~ ....,.~

I TO MBC 841.3-15

11 OEEE1 OEEO05C

~L--t9>-

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

LEFT RH DSH SPRAY

WATER VALVE DEMAND

LEFT RH DSH SPRAY

WATER VALVE DEMAND

TeE CONSULTING ENGINEERS LIMITED

Jf-~A~~

Doosan Heavy Indu Ifo. Construction

NOTES:

"',.. 4000 MW ULTRA MEGA POWER PROJECT ...,.

AT MUNDRA, GUJARAT, INDIA 1cc-----1

& Construction Co., Ltd.

I FOR CONSTRUCTION I

N/A '"
~ 14-12:-01 "" ...,_ ....
FUNCTIONAL LOOP OIAGRAM
- 14-12:-01 (ABC)
.
::- 14-12:-01 RH STEAM TEt.4P (SPRAy) CONlROL (1/3) ......
... PROOUcmoNOESIGNTEAM THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN AN'f WAY DETRIMENTAL TOlHE COMPANY. RIN'. DatIl

Doosan Heavy Industries Dept.

T07073-UHA-IC-X34B TCE.5146A-510-00-1172

"'1

I'agt-NcI. 195

A

B

c

D

E

F

2

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN AN'f WAY DETRIMENTAL TOlHE COMPANY. RIN'. DaIII

617£X-:)I-'vHn-£LOLOl 'ON 'ElMa

RIGHT HRH OUTLET TEMPERATURE (O-700'C)

RIGHT RH DSH DESUPERHEATER OUTLET TEMPERATURE (O-400'C)

RIGKT RH DESH OUTLET AVG STEAM TEMP TO SQC -425

RIGHT RH OUTLET AVG STEAM TEMP TO SQC -425

22 RHO STPT

HO

3

RIGHT RH DSH DIFF. TEMP HI

23 ULD TEMP SPT

TO SQC -405 TO SQC -406

HO

4

1 SEC ~ET TO AUTO ___r;::::;-1_ ~(SELEcTA)-D --

1 SEC

-----1..n..~~20~U~~

(SELECT A) ~

5

@ ------------

AUTO COMMAND ACTIVE

~ @ --------_.---f~c?-@

6

,---~

...l5~ ..... p- TO SOC -403

_________ ~H-~W71/072 IN AUTO

T6~A

- - ..., TO SOC -403 TO SOC -406

L ~

..._-----I~

L~O"

----P---- ~

~

---- TOSQC-406

100%

RIGKT RH DSH SPRAY WATER VALVE POSrnON FEEDBACK

RIGHT RH OSH SPRAY WATER VALVE POSITION FEEDBACK

RIGKT RH DSH SPRAY

WATER VALVE DEMAND

RIGHT RH OSH SPRAY

WATER VALVE DEMAND

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

7

-

...

Jf-~~~~

Doosan Heavy Industries & Construction

"""" 4000 MW ULTRA MEGA POWER PROJECT .....

AT MUNDRA, GUJARAT, INDIA 1cc-----1

& Construction Co., Ltd.

N/A TJPI

I FOR CONSTRUCTION I

14-12:-18

RH SlEAt.4 lEMP (SPRAY) CONlROL (2/3) RIg, No

Dept. PRODUmlONDEBIGNTEAlI

Doosan Heavy Industries Dept.

- ....

T07073-UHA-IC-X349 TCE.5146A-510-00-1173

""1

Pagt-NcI. 196

I

r".

A

B

c

D

E

F

,j I COLD RH PRESSURE
2
X Y TO SQC -425
kg/cm2.g ("C)
0 100
5 151
10 179 f(X)
20 211 NOTE 1
30 232
40 249
50 262
60 274 COLD RH STEAM
70 284 <, SATURATION TEMP
80 293 TO SQC -425
\... 2 ·C +
+ L
A
3
(3i\ LEFT RDSHO TEMP +6 ~+ RIGHT RDSHO TEMP(3i\
~ ~ RH LEFT DSH OUTLET PRESSURE (O-BOkg/cm2g)

RH RIGHT DSH OUTLET PRESSURE (O-BOkg/cm2g)

Og£X-::)I-'vHn-£LOLOl ·ON ·E>Ma I

PT 10LBC31CP10J,

PT "\

1 OLBC32CP1 0 J/

AI

AI

PRI/RED/AVG I----

<3C

~~~~~~---------------~

<OC

.....J/l_ - BAD::JlQBI~L =-w

• -~ RDSHOTEMP -l

BAD.JlQ.BIQtll.9QbP I

RH PRESS

I I I I I

/ __ (~A~ ~~1~ - - - --0- _j

<3C

~ _!~~R~H~~

4

5

LEFT RDSHO SAT LIMIT

RIGHT RDSHO SAT LIMIT

NOTES:

I FOR CONSTRUCTION I

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANY)

7

TCE CONSULTING ENGINEERS LIMITED

--

-

Jf-tll!!ia'il;l

Doosan Heavy Industries & Construction

...... 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

&.1+-1H11~D.JUNC .I.H.ICIM It.T.LEE ~11-C1H1~ILIUNG.J.H.1CI11 K.T.LEE

I ~HI~ ~:~6N:EI~~~~':'~~: !='OETRIMENTAL TO THE COMPANY. I ""_I DIIIII ~ 1:- 1:- I

... ...
:- 14-12:-011 '"'""
. 14-12:-011 , ......
=- 14-12:-011 K.T.LEE
Dopt. ELECTRICALI,CDNTROLS
PRODUmlONDEBIGNTEAlI '" .,.,_ ....

FUNCTIONAL LOOP DIAGRAM (ABC)

NIA

RH SlEAM lEMP (SPRAY) CONlROL (3/3) 1..:"''' ... .----1

......... T07073-UHA-IC-X350

...... _.. TCE.5146A-510-00-1174

PQge-Mo. 197

A

B

c

D

+

f-A",~",~,+T.::_01",A=-L=MEAS=U:::R=ED=--=-UN:.::IT,-,A='Rc..:..:FL=OW,,--- --.------I-s(X)t-------------t----'-'--I

-,

-, -q BAD DO LEFT RHO TEMP

""----(~LE~Bl_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ = ~Q::Q~,G:tIT;giM~

T2=8

--------

I FROM CUENT

rl~---~

SCbfCT_!L --Q ~ :t---i- ---0- _,_ _ _"'FT @

-, l_ _j----....

L _

2

D.:=1....I!L!...!._N~Q_ ~

~

NOTES;

t. ~~N'lt ~~~I~~~~S~~~Nfo ~D~ .r6l~~lb~gg~~~WC~,~8~~T'ON. 4 rnA

~9£X-~I-vHn-£LOLO.l 'ON '~Ma

YC

BMOS TRANSIENT COMPENSATOR

x y
(1/H) (%)
0 50
565 50
902 50
1266 50
1646 50
1752 50
2070 50 AVG RHO TEMP 01

RH01

3

51%

~

I

--------------------------p I

~% I

,---------iYc ----------------- I

49% 51% - _j

r-----1 Yc - - - - -;;X- - -

49% Yc - 49%

E

F

,---------i~

4

(SELECT 8)

---"1'------

$

I I I I I I

L __

x y

o c

15 5

30 2. 45 J5 .. 40 65 55 80 7. 100 90

51%

r----+-----1f-----f--------iYc

49%

UPPER CORNER 2 NOZZLE TILTS (FROM CNR. #2)

NOZZLE TILTS DEMAND

5

"C .... FU~ WINDBOX

LWR CORNER 1 NOZZLE TILTS DEMAND

LWR CORNER 4 NOZZLE TILTS DEMAND

UPPER CORNER 1 NOZZLE TILTS (FROM CNR. #1)

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANY)

TCE CONSULTING ENGINEERS LIMITED

6

"AA .... BU· WINDBOX

7

-

-

Jf.t!l!ia~

Doosan Heavy Industries & Construction

Sub-Suppllar

... ,.. 4000 MW ULTRA MEGA POWER PROJECT .......

AT MUNDRA, GUJARAT, INDIA f-----1

N/A TJPII

f-::-+--+----1FUNCTIONAtA~~8P DIAGRAM =-

I FOR CONSTRUCTION I

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USEe IN ANY WAY DETRIMENTAL TOlHE COMPANY. Raw. DaIII

......

RH SlEAM lB.4P.(TlLT) CONlROL

Dept. ~~~~~=~

DoosanHeavylndustries Dept.

"'1

& Construction Co., Ltd.

T07073-UHA-IC-X351 TCE.5146A-510-00-1175

PQge-Mo. 199

A

3

y PRI/RED/AVG I---

19£X-::lI-VHn-£LOLO.l 'ON 'ElMa I

B

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AIR HEATER -A"

D

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2

4

5

6

7

PA INLEr TEMPERATURE (O-80"C)

( 1 OHFE"VOCTl O~

*

SA INLET TEMPERATURE (O-80"C)

----I PRI/RED/AVG I---

FLUE GAS OUTLET TEMPERATURE (O-220"C)

(10HNA1J1CT10~ (10HNA1J1CT10~ (10HNAV1CT10~

~ AI *

1. LOGIC SHOWN fOR AIR HEATER -A" IS TYPICAL fOR AIR HEATER "8",

THE LAST CHARACTER OF EQUIPMENT TAG NUMBERS CHANGE ACCORDINGLY

----I MEDIAN I--c__________,-____j

I FOR CONSTRUCTION I

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

Jf-tlAa~

Doosan Heavy Industries & Construction

r",

.... No

~11-C1H1~D.dUNGJ.H.1CI1i "'T.LEE

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...., ....

I

"" .. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

... .... .... N/A
:- 14-12:-11 ..... ".,
FUNCTIONAL LOOP DIAGRAM
. 14-12:-11 , ....... (ABC)
::- 14-12:-11 K.T.LEE AH COLD END lEMP CONTROL
Dopt. ELEmRKlALlOONTRDL&
PRODUmlONDEBIGNTEAlI _.No. T07073-UHA-IC-X352

-........ TCE.5146A-510-00-1176

I'agIt-ND. 201

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2

foiYroTAL STEAM FLOn

< TBN MSV CLOSED >- - - - - --]p-

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~-----®- I L-h -------------1--

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X Y
(TlH) (T/H)
0 0
124.9 888.3
139.7 1003
188.6 1424
241.2 1908
295.2 2422
306 2526 5

6

..... COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANY)

TCE CONSULTING ENGINEERS LIMITED

7

Jf.~~~~

Doosan Heavy Industries & Construction

I

Sub-Supplllr

... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

... ... ... NfA
~ 14-12:-01 .... TIU.
FUNCTIONAL LOOP DIAGRAM
- 14-12:-01 , ..... (ABC)
.
::- 14-12:-01 "'T.LfE REHEAlER PROlECnON LOGIC
Dope PROOUcmoNOESIGNTEAM I FOR CONSTRUCTION I

......

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'&_1HHllb-IlJUHOJ.H,KII K.T.LEE

.... ~... T07073-UHA-IC-X353

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FIRE DEfECTION TEMP.1 (0 ~ 250'C)

(1 OHLD1 jl"CT1 01)

AI

B

C

D

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,----------------

I 1----------------

I I ,----------------

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I I I ,----------------------------

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FIRE DEfECTION TEMP.2 (0 ~ 250'C)

( 10HLD1.i6r102)

FIRE DEfECTION TEMP.3 (0 ~ 250'C)

(, OHLD1.i6T1 03)

FIRE DEfECTION TEMP.4 (0 ~ 250'C)

(,OHLD1.i6T104)

FIRE DEfECTION TEMP.5 (0 ~ 250'C)

( 10HLD1jl"CT105)

FIRE DEfECTION TEMP.6 (0 ~ 250'C)

(1OHLD1.i6r106)

FIRE DEfECTION TEMP.7 (0 ~ 250'C)

(, OHLD1.i6T1 07

AI

"

AI

AI

AI

A

B

T

B

A

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T

'------------1- L.

H=30 L=-30

;Y;:

I

1 -

I FOR CONSTRUCTION I

NOTE:

, ..

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

........

-

.!f-tlg~'l;I

Doosan Heavy Industries & Construction

"'11- Page-No. 213

,&,14-11-GF-D..I..tG.J.H,KII lC.T.LfE &11 ........ ~D.J.t.DJ.H.K .. ItT.LEE

I

... "" 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

N/A

f'-~---1_'4-_"-<I-+ ac, _'_'__1FUNCTIONAL LOOP DIAGRAM ...... """

:- 14-12...(1 Y.s..utIG (ABC)

1;;;;:-=-1-'4_-"-<1-+.-,.,-1"

GAH FIRE DETECTOR CONTROL LOGIC 1;;;; ... ",,,;-----1

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T07073-UHA-IC-X354

TCE.S146A-S10-00-117B

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2

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN ANYWAY DETRIMENTAL TO THE COMPANY. Raw. DaI8

gg£X-:lI-V'Hn-£LOLOl 'ON 'ElMO

SCAH DRAIN TANK LEVEL

3

~---------

TO SQC - 414

~---------

TO sac - 410

~ ~ -_,_------

TO SQC - 410.414 I

I

120 mm

T4=8 (TRACK T5)

------

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TO SQC-J90

SET SCAH DRAIN TANK LEVEL CONTROL AUTO

FROM SQC-390

4

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5

STEAM COIL AIR HEATER

DRAIN TANK LEVEL CONTROL VLV DEMAND

STEAM COIL AIR HEATER DRAIN TANK LEVEL CONTROL VALVE POSrnON

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

7

--

-

!f-tltH~~

Doosan Heavy Industries & Construction

I SCAH011

"",.. 4000 MW ULTRA MEGA POWER PROJECT ....,.

AT MUNDRA, GUJARAT, INDIA f-----1

& Construction Co., Ltd.

N/A TJPII

f'~-+--+---1FUNCTIONA[A~'6~P OIAGRAM ::-

FOR CONSTRUCTION

SCAH DRAIN TANK LEVEL CONTROL Reg. NIl

DIIpt. PRO~UtmON~E8I(lNTEAM

Doosan Heavy Industries DIp!.

T07073-UHA-IC-X355 TCE.5146A-510-00-1179

"'1

I'VgI-Iio. 214

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DYNAVANE FILTER DIFFERENTIAL PRESSURE

(0-200mmH20)

(PDT 10HFW10CP101

*

2

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T6~B (TRACK T7)

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5

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DEVIATION

I

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DYNAVANE FILTER DP CONTROL VALVE

DYNAVANE FILTER DP CONTROL VALVE POSITION FEEDBACK

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANY)

TCE CONSULTING ENGINEERS LIMITED

7

.......

-

.!f-t!:~~'l;I

Doosan Heavy Industries & Construction

I

... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

"" Non .... NfA
~ 1+-1H11 ac, " TItIo
FUNCTIONAL LOOP DIAGRAM
- 1+-1H11 ,....., (ABC)
.
r 1+-1H11 K.T.LEE DYNAVANE FILTER DP CONTROL
~~ f'ROI)UCTlONCESlClN~ I FOR CONSTRUCTION I

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"_... T07073-UHA-IC-X3S6

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Pap-No. 215

--.... TCE.S146A-S10-00-11BO

2

3

4

5

7

A

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L9£X-:lI-'o'Hn-£LOLOl 'ON 'ElMa I

SPIRAL WALL TUBES METAL TEMPERATURES

( TE -( TE TE -G TE ( TE _( TE ( TE TE
10HAD11CTOO1 - - 10HAD11CT029 10HAD15CT001 - - 1 OHAD 1 5CT029 1 OHAD 14CTOO 1 - - 10HAD14CT029 10HAD12CT001 - - 10HAD12CT029
~ (O-600'C) ~ ~ (O-60O-C) ~ ~ (O-60O-C) ~ ~ (0-600'C) ~
- -- - -- - -- - --
,----- ,----- - - >--- ~ >--- ~ ~G9l- 466Y T Y4~

rf2J----G9l,-Go/l-fEJ

1466 y ~6 Y I ~6 Y 1466 Y

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I I I I I I I I I I

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466 Y Y 4661

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f(X) ULD CURRENT >
TARGET
FROM CLIENT
X Y
(MW) ce)
400 500
800 483 I I I I I I 'I I I

I I I I I I I I

I I I I I I I I I

I I I I I I I I I

I I I I I I I I I

I I I I I I I I I

I I I I I I I I I

I I I I I I I I I

I I I L ~ ___.J I I I I

I I L + ~ COUNTER _---1---- I I I

II L -1.1 - - - - - _...ll ~~~~(~ ~~6-o:a~·66 ~ 11 _j II

(400MW-800MW) I

- - - -1- - - - - - - - -1- - - - - - - t- - - - - - - - - -- - - --t - - - - - - - -I- - - - - - - -1- - - - _j

I I I '--------,--__j I I I

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t - - - -@9>-1~J~0~0.2E~

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SPIRAL WALL TUBES

METAL TEMP HI

TO MBC 842.1-15

SPIRAL WALL TUBES

METAL TEMP HI

TO MBC 842.1-15

SPIRAL WALL TUBES

METAL TEMP HI

TO MBC 842.1-15

L-----------------------------1~A~ __ RM_JI?

""'"

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANy)

TCE CONSULTING ENGINEERS LIMITED

--

-

!f-t!~~~

Doosan Heavy Industries & Construction

Sub-Suppf ...

I

"',.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

... .... ... N/A
:- 14-1H1 ..... " ..
FUNCTIONAL LOOP DIAGRAM
- 14-1H1 ,......., (ABC)
.
::- 14-1H1 It.T.LEE SPIRAL WALL lUBES METAL lEt.1P
..... PRO~UtmON~E8I(lNTEAM r",

I FOR CONSTRUCTION I

.... No

Doosan Heavy Industries Dept. UND

&14-1H1~.D.dUNG .J.II.KII K.T.LEE

&" ...... ~D.dUNGJ.H.K1I K.T.LEE

I ~H~~:~N:E'~6~~6~:~~~:!v~·DETRIMENTALTO"THECOMPANY.IRIw·1 DaI8 r:- 1:- Ir I

& ConsbucUon Co., Ltd.

T07073-UHA-IC-X3S7 TCE.S146A-S10-00-1181

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ECO. OiL LEFT LINK TEMP. (O-400'C)

EVAP. OiL RIGHT HDR OiL TEMP. (O-550'C)

2

EVAP. RIGHT VERT. TUBE M. TEMP. (01) (O-600"C)

3

WTR SEP. B M. TEMP. (O-600'C)

5

WTR SEP. D M. TEMP. (O-600"C)

SH LEFT DSH1 INLET TEMP. (02) (O-600"C)

7

ECO. OiL RIGHT LINK TEMP. (O-400'C)

EVAP. OiL RIGHT HDR OiL TEMP. (O-550'C)

EVAP. RIGHT VERT. TUBE M. TEMP. (19) (O-600"C)

WTR SEP. STORAGE TK M. TEMP. (O-600"C)

WTR SEP. D M. TEMP. (O-600'C)

SH RIGHT DSH1 INLET TEMP. (01) (O-600'C)

B

EVAP. OiL LEFT HDR OiL TEMP. (O-550'C)

EVAP. LEFT VERT.

TUBE M. TEMP. (01) (O-600'C)

ECO. OiL HDR TEMP. (O-400'C)

WTR SEP. STORAGE TK M. TEMP. (O-600'C)

c

EVAP. OiL LEFT HDR OiL TEMP. (O-550"C)

EVAP. LEFT VERT.

TUBE M. TEMP. (19) (O-600"C)

WTR SEP. A M. TEMP. (O-600"C)

D

EVAP. OiL REAR HDR OiL TEMP. (O-550'C)

EVAP. REAR VERT.

TUBE M. TEMP. (01) (O-600'C)

WTR SEP. A M. TEMP. (O-600'C)

WTR SEP. STORAGE TK M. TEMP. (O-600"C)

LINK TO B.P LOWER FRONT HDR TEMP. (O-500'C)

SH RIGHT DSH 1 INLET TEMP. (02) (O-600"C)

LTSH M. TEMP. (01) (O-600'C)

BP LWR HDR LEFT TEMP (O-500'C)

WTR SEP. C M. TEMP. (O-600"C)

EVAP. OiL REAR HDR OiL TEMP. (O-550"C)

EVAP. REAR VERT.

TUBE M. TEMP. (19) (O-600"C)

WTR SEP. A M. TEMP. (O-600"C)

WTR SEP. C M. TEMP. (O-600'C)

LTSH M. TEMP. (33) (O-600"C)

BP LWR HDR RIGHT TEMP (O-500'C)

THIS DRAWING IS THE PROPERTY OF DOOSAN. IT IS NOTTO BE COPIED OR USED IN ANYWAY DETRIMENTAL TO THE COMPANY. Maw. IlaI8

SH DIVISION PNL TUBE M. TEMP. (01) (O-600'C)

E

EVAP. OiL FRONT HDR OiL TEMP. (O-550'C)

EVAP. FRONT VERT. TUBE M. TEMP. (01) (O-600'C)

WTR SEP. B M. TEMP. (O-600"C)

F

EVAP. OiL FRONT HDR OiL TEMP. (O-550'C)

EVAP. FRONT VERT. TUBE M. TEMP. (19) (O-600"C)

WTR SEP. B M. TEMP. (O-600'C)

WTR SEP. C M. TEMP. (O-600"C)

SH DIVISION PNL TUBE M. TEMP. (12) (O-600"C)

I FOR CONSTRUCTION I

WTR SEP. D M. TEMP. (O-600'C)

SH LEFT DSH1 INLET TEMP. (01) (O-600'C)

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANY)

TCE CONSULTING ENGINEERS LIMITED

--

-

!f-tH!i~~

Doosan Heavy Industries & Construction

PvgI-Iio. 21B

"',.. 4000 MW ULTRA MEGA POWER PROJECT ....,.

AT MUNDRA, GUJARAT, INDIA f-----1

& Construction Co., Ltd.

N/A T)'pII

f'~_+-_+_--1FUNCTIONAtA~~8P OIAGRAM ::-

ABS MONITORING INFORMA llON SYSTEM 1 "'sI. NIl

Dept. PRO~UtmON~E8I(lNTEAM

DoosanHeavylndustries Dept.

- .....

T07073-UHA-IC-X3S8 TCE.S146A-S10-00-1182

"'1

A

B

c

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F

69£X-:)I-'vHn-£LOLOl 'ON 'EJMa

RH REAR TUBE RH REAR TUBE RH REAR TUBE RH REAR TUBE RH FRONT TUBE RH FRONT TUBE
M. TEMP. (01) M. TEMP. (19) R/H LEFT DIFF. PRESS. M. TEMP. (20) M. TEMP. (43) M. TEMP. (01) M. TEMP. (52) R/H RIGHT DIFF. PRESS.
(O-700'C) (O-700'C) (O-5kg!cm2g) (O-700'C) (O-700'C) (O-700'C) (O-700'C) (O-5kg!cm2g)
TE TE TE TE
10HAJ25CT019 10HAJ25CT020 10HAJ25CT043 10HAJ20CT052 GAH B S.A DUCT GAH B P.A DUCT GAH B FLUE GAS GAH A S.A DUCT GAH A FLU E GAS GAH A P.A DUCT
GAH B P.A O/L TEMP. GAH B P.A O/L TEMP. DIFF. PRESS. DIFF. PRESS. DUCT DIFF. PRESS. DIFF. PRESS. DUCT DIFF. PRESS. DIFF. PRESS.
(O-450'C) (O-450'C) (O-150mmH20) (O-60mmH20) (O-200mmH20) (O-150mmH20) (O-200mmH20) (O-60mmH20)
3 rr rr PDT
1 OHFE60CT1 01 1 OHFE60CT1 02 1 OHlAlOCP1 01 4

R/H DSH SPRAY WTR TEMP. (O-250'C)

2

MIXING PIECE OUTLET TEMP (O-40D'C)

5

6

I.D FAN B DISCH TEMP. (O-220'C)

rr

1 OHNA23CT1 01

7

R/H DSH SPRAY WTR PRESS. (O-200kg!cm2g)

PT 10LAF50CP101

WARM-UP LINE TEMP. (O-400'C)

MIXING PIECE INLET TEMP. (O-400'C)

P.A FAN B INLET TEMP. (O-BO'C)

BY DATA COMMUNICATION WITH SB PLC PANEL

FUR. GAS TEMP (O-BOD'C)

RIGHT THERMOPROBE

GAH A P.A O/L TEMP. (O-450'C)

ECO. A O/L FULE ECO. B O/L FULE ECO. B O/L FULE HOT SA CROSSOVER I.D FAN B I.D FAN A I.D FAN B I.D FAN A
GAS TEMP. GAS TEMP. GAS TEMP. DUCT PRESS. INLET PRESS. INLET PRESS. DISCH PRESS. DISCH PRESS.
(O-50D'C) (D-500'C) (O-50D'C) (O-400mmH20) ( -600-0mmH20) ( -600-DmmH20) (O-100mmH20) (O-100mmH20)
PT PT PT PT
1 OHLA35CP1 01 1 OHNA12CP1 01 10HNA23CP101 10HNA13CP101 FUR. GAS TEMP (O-BOO'C)

LEFT THERMOPROBE

I.D FAN A DISCH TEMP. (O-220'C)

SB STM FLOW (0-33 T!H)

FT 10HCB15CF101

CRITICAL SERVICE AIR TO BLR PRESS. (O-10kg!cm2g)

INSTRUMENT AIR TO BLR PRESS. (O-10kg!cm2g)

PT 10SCD50CP101

F.D FAN B INLET TEMP. (O-BO'C)

GAH A P.A O/L TEMP. (D-450'C)

F.D FAN A INLET TEMP. (O-BO'C)

SEP. STRG TK O/L TEMP. (O-50D'C)

FOR CONSTRUCTION

P.A FAN A INLET TEMP. (O-BO'C)

ECO. A O/L FULE GAS TEMP. (O-5DO'C)

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

Jf.~~a~

Doosan Heavy Industries & Construction

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN AN'f WAY DETRIMENTAL TOlHE COMPANY. "". DatIl

""1

"""" 4000 MW ULTRA MEGA POWER PROJECT ......

AT MUNDRA, GUJARAT, INDIA t--------1

& Construction Co., Ltd.

N/A TJPI

BS MONITORING INFORMATlON SYSTEM 2 "'''''' ... .-------1

14-12:-01

IlIpl PRODUmlONDEBIGNTEAlI

DoosanHeavylndustries Dept.

T07073-UHA-IC-X359 TCE.5146A-51 0-00-2083

A

4

09£X-::)I-'vHn-£LOLOl 'ON 'E>MO

COAL SILO A WEIGHT (O-BOOlon)

EL. A C3 COAL FLAME INTENSILY (0-100%)

10HHA30CH101

2

EL. B C3 OIL FLAME INTENSILY (0-100%)

3

1 OHHA30CH 1 03

EL. CD C3 OIL FLAME INTENSILY (0-100%)

10HHA30CH105

5

EL. E C3 OIL FLAME INTENSILY (0-100%)

10HHA30CH107

EL. F C3 OIL FLAME INTENSILY (0-100%)

7

COAL SILO B WEIGHT (O-BOOlon)

wr 10HFA12CW101

EL. A C4 COAL FLAME INTENSILY (0-100%)

1 OHHMOCH1 01

EL. B C4 OIL FLAME INTENSILY (0-100%)

EL. CD C4 OIL FLAME INTENSILY (0-100%)

EL. E C4 OIL FLAME INTENSILY (0-100%)

EL. F C4 OIL FLAME INTENSILY (0-100%)

1 OHHMOCH 1 09

B

COAL SILO C WEIGHT (O-BOOlon)

EL. AB C1 OIL FLAME INTENSILY (0-100%)

10HHA10CH102

EL. C C1 OIL FLAME INTENSILY (0-100%)

10HHA10CH104

EL. D C1 OIL FLAME INTENSILY (0-100%)

EL. EF C1 OIL FLAME INTENSILY (0-100%)

BLR TUBE LEAK DETECTION LEVEL (54-120 dB)

10HBK31CQ101

c

COAL SILO D WEIGHT (O-BOOlon)

wr 10HFAHCW101

EL. AB C2 OIL FLAME INTENSILY (0-100%)

10HHA20CH102

EL. C C2 OIL FLAME INTENSILY (0-100%)

EL. D C2 OIL FLAME INTENSILY (0-100%)

EL. EF C2 OIL FLAME INTENSILY (0-100%)

10HHA20CH10B

BLR TUBE LEAK DETECTION LEVEL (54-120 dB)

D

COAL SILO E WEIGHT (O-BOOlon)

EL. AB C3 OIL FLAME INTENSILY (0-100%)

EL. C C3 OIL FLAME INTENSILY (0-100%)

EL. D C3 OIL FLAME INTENSILY (0-100%)

EL. EF C3 OIL FLAME INTENSILY (0-100%)

THIS DRAWING IS THE PROPERTY OF DOOSAN. IT IS NOTTO BE COPIED OR USED IN ANYWAY DETRIMENTAL TO THE COMPANY. RIw. DIIIII

COAL SILO F WEIGHT (O-BOOlon)

EL. AB C4 OIL FLAME INTENSILY (0-100%)

EL. C C4 OIL FLAME INTENSILY (0-100%)

1 OHHMOCH 1 04

EL. D C4 OIL FLAME INTENSILY (0-100%)

EL. EF C4 OIL FLAME INTENSILY (0-100%)

10HHA40CH10B

EL. A C1 COAL FLAME INTENSILY (0-100%)

10HHA10CH101

EL. B C1 OIL FLAME INTENSILY (0-100%)

EL. CD C1 OIL FLAME INTENSILY (0-100%)

10HHA10CH105

EL. E C1 OIL FLAME INTENSILY (0-100%)

EL. F C1 OIL FLAME INTENSILY (0-100%)

I FOR CONSTRUCTION I

F

EL. A C2 COAL FLAME INTENSILY (0-100%)

EL. B C2 OIL FLAME INTENSILY (0-100%)

10HHA20CH103

EL. CD C2 OIL FLAME INTENSILY (0-100%)

EL. E C2 OIL FLAME INTENSILY (0-100%)

EL. F C2 OIL FLAME INTENSILY (0-100%)

10HHA20CH109

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

--

-

Jf-tll!!ia'l;!

Doosan Heavy Industries & Construction

f'QgIt-Mo. 220

..... 4000 MW ULTRA MEGA POWER PROJECT ......

AT MUNDRA, GUJARAT, INDIA f-----1

& Construction Co., Lid .

N/A TJPI

BS MONITORING INFORMATlON SYSTEM 310..,=-.",,,---1

DI¢ ~~~~~=~

OoosanHeavylndustriBs DIp!.

..... No.

T07073-UHA-IC-X360 TCE.5146A-51 0-00-2084

"'1

3
Plubs Plubs
K-l K-l
K K
__K_ Plubs [(P3ubs) -IJ __K_ Plubs [(P3ubs) -IJ
K-I Plubs K-I Plubs
P ff P J2 ~12

K-l K-l
K K
Y __K_ Plubs [(P3ubs) -IJ y = __K_ Plubs [(P3ubs) -IJ
K-I P Plubs K-I P Plubs
4 2

5

6

7

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN AN'( WAY DETRIMENTAL TOlHE COMPANY. Rft. DaIII

A

B

c

~9£X-:)I-'IfHn-£LOLOl 'ON 'EJMa

IDF "A" STALL WARNING

IDF "A" INELT DIFFERENTIAL PRESS. (FOR SPECIFIC ENERGY)

(0-1000mmAg)

P1

IDF "A" INLET PRESS (8000-11000mmAg(abs))

IDF "A" INELT DIFFERENTIAL PRESS. (FOR FLOW RATE) (0-700mmAg)

T1 (0-200'C)

10HNC10CP101

10HNC10CP113

10HNC10CP102

P3ubs Plubs

P

Plubs RTf

K-I/K

OPERATING POINT

V =a.~ A2 ff

>0.5

BY DCS CONFIGULATION

~-__'_

TO SQC-444 I

c::::J--_j

c::::J--,

I ~-_.----

TO saC-444

H/~+----------1L

11 (x)

F;(x}

>0.5

F1 (x), F2(x}

y , Specific energy

Plubs , Fun inlet absolute pressure P3ubs , Fun outlet absolute pressure T1 , Fan inlet absolute fenpernture

K , Specific heat ratio (1.4)

P , Fun inlet gus density

V , Voluae flow

R , Gas constant (284)

a.~ , Flow coefficient (1.1131)

A2 , Fan housing area (5.038 M 2 )

Pl2 , Differential pressure between suction and fun housing Pl3 , Differential pressure between suction and diffuser

Valume[m3/s] 60 151 241 331 421 504 590 670
F1 (x)[Nm/kg] 4130 4130 4770 5400 6040 6620 6620 6620
F2(x)[Nm/kg] 4620 4620 5320 6010 6710 7350 7350 7350 D

E

F

IDF "6" STALL WARNING

IDF "B" INELT DIFFERENTIAL PRESS. (FOR SPECIFIC ENERGY) (0-1000mmAg)

IDF "B" INELT DIFFERENTIAL PRESS. (FOR FLOW RATE) (0-700mmAg)

P1

IOF "8" INLET PRESS (8000-11000mmAg(abs))

(oldoo'C)

1 OHNC20CP1 03

10HNC20CP101

1 OHNC20CP1 02

10HNC20CP113

P3abs Plabs

K-l/K

V = a.~ A2 'J 2 ~12

OPERATING POINT

I J.-._-+------------< F, (x) ~._-B-Y-D-C-S-C-O-N-F-IG-U-LA-T-IO-N-----.

I >0.5

L _

------------------~----~

I TO 50C-44'

L ~

,- - - - HI F;(x} I---------__j

I >0.5

L ~----~

I TO saC-444

L ~

IDF A INLET TEMP (0-220'C)

IDF B INLET TEMP (0-220'C)

F2(x}

7000

~

~ 6000

~

~

u 5000

i

VI 4000

F1 (x)

100 200 300 400 500 600 700

Volume Flow V[m3/s]

T07073-UHA-IC-X361 TCE.5146A-51 0-00-2085

..... COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANY)

TCE CONSULTING ENGINEERS LIMITED

Jf.~~~~

Doosan Heavy Industries & Construction

Sub-Supplllr

... ,.. 4000 MW ULTRA MEGA POWER PROJECT ....,.

AT MUNDRA, GUJARAT, INDIA f-----1

N/A

TIU.

FUNCTIONAL LOOP DIAGRAM (ABC)

~ 14-12:-01
- 14-12:-01
.
::- 14-12:-01
Dope PROOUcmoNOESIGNTEAM FOR CONSTRUCTION

FURNACE PRESSURE CONlROL (2) "' ... ~ ... ~---j

DoosanHeavylndustries DIpt.

& Construction Co., Ltd.

""1

Pagl-IICI. 221

2

3

4

5

6

7

THIS DRAWING IS THE PROPERTY OF DOOSAN. IT IS NOTTO BE COPIED OR USED IN AN'f WAY DETRIMENTAL TOlHE COMPANY. Re.. DcrIII

A

B

c

£9£X-:)I-'vHn-£LOLOl 'ON 'ElMa

PAF "A" STALL WARNING

P1

PAF -A" INLEr

PRESS (8000-11000mmAg(cbs))

T1 (0-100'C)

PAF "A" INELT DIFFERENTIAL PRESS. (FOR FLOW RATE) (0-600mmAg)

PAF "A" INELT DIFFERENTIAL PRESS. (FOR SPECIFIC ENERGY) (0-1800mmAg)

10HFE15CT113

1 OHFE15CP1 02

P3abs

K-l/K

p

Plebs RTf

P3abs Plabs

K-l K ....L Plabs [(P3abs) -I]

K-I P Plabs

y

OPERATING POINT

V =IX~ A2V¥

>0.5

~-__'_

TO 50C-45' I

c::::J--_j

c::::J--,

I ~-__.----

TO saC-453

HI 1-1--t----------1n (x) !-I--B:C-Y'"'D:-:C"'S""C"'O""N=FI"-GU""LA""Cr=-IO"'N"""'"

t--------1F;(x) t-------__j

>0.5

F1 (x). F2{x)

Y , Specific energy

Plebs , Fan inlet absolute pressure P3abs , Fan outlet absolute pressure T1 , Fan inlet absolute tenperuture

K , Specific heat ratio ([.4)

P , Fan inlet gas density

Volume[m3/s] 40 76 86 96 106 119 140 170
F1 (x)[Nm/kg] 8090 8090 8490 8890 9290 9840 9840 9840
F2(x)[Nm/kg] 9040 9040 9470 9900 10340 10930 10930 10930 v , Volune flow

R , Gas constant (284)

IX~ , Flow coefficient (1.113D

A2 , Fan housing area (5.038 M 2 )

PI2 , Differential pressure between suction and fan housing PI3 , Differential pressure between suction and diffuser

D

F

PAF "8" STALL WARNING

PAF "s" INELT DIFFERENTIAL PRESS. (FOR SPECIFIC ENERGY) (0-1800mmAg)

T1 (0-100'C)

PAF "s" INELT DIFFERENTIAL PRESS. (FOR FLOW RATE) (0-600mmAg)

P1

PAF "B" INLEr PRESS (BOOO-11000mmAg(cbs»

1 OHFE25CP1 03

1 OHFE25CP1 01

1 OHFE25CP1 02

10HFE25CT113

P3abs Plabs

K-l/K

K-l K

Y = ....L Plabs [(P3abs) -1 ]

K-I P Plebs

V = IX~ A2 'J 2 ~12

OPERATING POINT

r 1-1--t---------1 n (x) I-I--S=-Y--=-DC'-S""""CO'-N-=F:-IG:-U-LA-=T:-IO:-N---"""'"

I >0.5

L _

------------------~----~

I TO 50C-45'

L ~

,---- HI F;{x)~---------J

I >0.5

L __,_ ~

I TO 50C-45'

L ~

F2(x)

11000

~ 10000

~

'"

r 9000

i BOOOt-------..../

F1 (x)

'0

60

90

'20

150 180

Volume Flow V[m3/s]

I FOR CONSTRUCTION I

T07073-UHA-IC-X363 TCE.5146A-51 0-00-2087

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

Jf-tl~~~

Doosan Heavy Industries & Construction

........

... "" 4000 MW ULTRA MEGA POWER PROJECT .....

AT MUNDRA. GUJARAT. INDIA 1c-----1

& Construction Co., Ltd.

N/A r",
:- 14-12:-11 1IUo ...........
FUNCTIONAL LOOP DIAGRAM
. 14-12:-11 (ABC)
::- 14-12:-11 PULV. PA FLOW It lIMP CON"ffiOL (:5/:5) .... No
... PRODUmlONDEBIGNTEAlI Doosan Heavy Industries Depl

_.No.

""1

I'aIJt-ND. 223

A

B

c

D

4

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO'THE COMPANY.!tw· DatIl

99£X-:lI-'o'Hn-£LOLOl ·ON ·ElMa

HPU OIL TEMP (0-100t)

TAG NO

1 OLCTl OAA091,1 OLCTl OAA092

E

t-----_-----Iy-

> 50 OEG C

-------0

------0

+-----------Iy-

> 20 OEG C

<45DEGC ~5

------ N

226

--- ~

~

<10DEGC ~3

------ P

226

c__------1-iy -

-~I~ - - -1 _ ~1S~PUMPMOTORSTART

~----- ~~-- ~

I I

_jl

I I I I

I I

L

_~:p----I

~----L

_jl

_j

6

MANUAL 9~ HYD. POWER U_I'I_I:':_MANUAL (S/W) _ _ _ _ _

9~ HYD. POWER U~AUTO (S/'!!l_ 9~ N~P~.~_MOTOR °r:!JY'2_ _

6

--- ------

2 II PBI AUTO

II PBI ON
(O~400bar)
1 OLCT1 OCP1 04

1 OLCT1 OCP1 03

1 OLCT1 OCP1 02
3 > 60 DEG C

1,-

I II PBI

_j

HYD. OIL NOT LOW LOW LEVEL

~ L~

< 160bar / SYSTEM PRESSURE S!W (STAND-BY) /L - - - - -

~ ~DO~~1~0~~~n~0~AP~O~02~-~X~BOu1~

1 oicn OAP002-XB02

1 oicn OAP002-XB4B

I-: - - - - - ~1S ~ NO.2 PUMP MOTOR STOP

I IF I p=B'r1 ===;9iiil~ NO.2 PUM~TOR STO~ --v--- - -

J

~YD~WE~NIT AUTO (S/W)_ - - - - - - - - - - - l_

0-HYI~:_~IL COOLING FAN MANUAL (S/IIQ_ _ ----®- _

-------____j

5

~ DEG C > H.P.U OIL TEMP.

~--------

--P-------

II PBI MANUAL 9~ H~IL COOLl~AN MANUAL (S/'!!l_ - II PBI START 9~ H~IL COOLl~AN MANUAL START (S/'!!l_

~D.~NOTLOWLOWLEVEL _

_j

6

~YD~ NOT LOW LOW LEVEL ----®- :p-

~OOLING FAN RUNNING ~

~-------~--------

7

HPU FOR CONTROL VALVE

1 otcn OAP003-XB01

1 oicn OAP003-XB02

1 oicn OAP003-XB4B

10LCT10AN001-XB01

1 OLCT1 OAN001-XB02

~1_S h_ I-~ I I

J

~ ~DO~~1~OL~C~T1~M~N~O~01c-~XB~4~B~

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANy)

TCE CONSULTING ENGINEERS LIMITED

--

-

"'"t!~~~

Doosan Heavy Industries & Construction

... ,.. 4000 MW ULTRA MEGA POWER PROJECT ..... ~

AT MUNDRA, GUJARAT, INDIA f----I

& ConstrucUon Co., Ltd.

N/A Type

- , ..

f-C;_--+---I----1 FUNCTIONAtA~~?P DIAGRAM

::-

I FOR CONSTRUCTION I

CONlROL VALVE (10LCnOAA091/092) HPU CONTROL (1)

.... No

l'agl-No. 225

DIp!. I'ROOUCTlONDE8KlN~

Doosan Heavy Indusbies DepL

Dra.rngNo.

T07073-UHA-IC-X365 TCE.5146A-51 0-00-4875

"'1

D

A

B

c

E

99£X-OI-VHn-£LOLO.l ·ON ·E>Ma I

I

\

TAG NO

1 OLCTl OAA091,1 OLCTl OAA092

HPU WORKING PRESS.

1 OLCT1 OCP1 01

-----0

---0

O------~lO----------.lr - - - > 140 Kg/cm2 9

L__ -----':::..._____:_____.I~

< 100 Kg/cm2 9

(Oi\ HYD_. P_OWE_R_UNIT_A_UTO_(S_/Wl_ - - ~ - - - - - L

~ HYD~ HEATER MANUAL (S/Wl_ - - - ----0- ~

~ 10 DEG C < H.P.U OIL TEMP. (0) S ~

1& --., ~=~~m_~(;JW)- L - - (R) - - ~ - ~S_

:::::~~~~ou~m_U('/w) ===T====~ ~ L/

~.~OTLOWLOWLEVEL p_ _j

2

1 OLCT1 OAH001 -YB01

--9T~1S_~

I I I

_j

r I

I

_j

1 OLCT1 OAH001 -YB02

3

=======P-

~D~NOTLOWLOWLEVEL_ - - ---0- - - - --=- -=- i---L

1 HYD. OIL HEATER ON I~ - - - - - ~~- ~

10LCT10AH001-XB01 ~

I

-p--

~.U~TEMP.H~>~DEGCl _

~.U WORK~PRESS. H~(> ~ Kg/cm~ _

HYD. OIL TEMP. HIGH ALARM

4

HYD. OIL PRESSURE HIGH ALARM

HYD. OIL PRESSURE LOW ALARM

HYD. OIL LOW LEVEL ALARM

FILTER BLOCKED ALARM

-~

POWER FAIL ALARM

1 OLCT1 OM091-XB48

~ROPORTIONAL V/V CONTROLLER AVAILABLE_ ~ROPORTIONAL v/V CONTROLLER AVAILABLE_

1 OLCT1 OM091-XB49

5

PROPORTIONAL V /V CONTROLLER ERROR

-------

----0----------

- ----c=::::B>

1 OLCT1 OM092-XB49

(Oi\~~~~ _

~P~L TEMP. HIGH - - - - - - - - ---0- __ _____j I-=--=- -=- - _:

~P.U WORKING PRESS. HIGH - - - - - - - ----®- - - - _j Jli I ~b-

~P.U WORKING PRESS. LOW ---@- _ _ _ _ I I I-____"

~YD~LEVELL~ ---®- _j I I I 1-=

~ILTERBLOCKED ---@- J I I I

~.U STARTER UNIT POWER AVAILABLE _j I I

~OPORTIONAL V/V CONTROLLER AVAILABLE (BW-LCV51l _j I

~ROPORTIONAL v/V CONTROLLER AVAILABLE (BW-LCV52_l _j

I------_---~

L ___j'V7[__ COMMON ALARM -~-----

6

( HYD. OIL HTR STOPPED

c •• COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

( HYD. OIL HTR FAULT

TCE CONSULTING ENGINEERS LIMITED

7

""""'"

-

.!ftl~a'l;l

Doosan Heavy Industries & Construction

HPU FOR CONTROL VALVE

I

"' ... 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

"'" Non ... w«
~ 14-1H11 II.C." ""
FUNCTIONAL LOOP DIAGRAM
- 14-12-a1 t. ..... (ABCl
.
~ 14-12-a1 .,m CONlROL VALVE (10LCT10AA091/092)
HPU CONTROL (2)
..... I'RODUCTlONDE8KlN~ T".

I FOR CONSTRUCTION I

",No

"'11-

DoosanHesvylndustries Dlpt.

&14-12-C111t.o...uclJ.H,KIIK.T,1..EE &,11 ...... b.D..I..tGJ.H,KII lC.T.LfE

I ~H~~:~N:E'~6~~6~:~:e~:!v~·DETRIMENTALTOlHECOMPANY.IRw·1 DatIl ~ e-- Ir I

& Construction cc., Ltd . .........

T07073-UHA-IC-X366 TCE.5146A-510-00-4876

Pagl-No. 226

A

B

c

D

E

3

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USEe IN ANY WAY DETRIMENTAL TOlHE COMPANY. RIw. DatIl

L9£X-:JI-VHn-£LOLOl ·ON ·ElMa

HPU OIL TEMP (O-100t)

1 OHAG20CT1 02

TAG NO

lOHAG20AA091

t---------.-----~r--

-------0

------0

> 20 OEG C

> 50 OEG C

t----------l-1r --

< 45 OEG C ---®EID5

------ N

29

---~ ~

< 10 DEG C ---0dB3

------ P

29

l__-------II-Ir --

® -Y--

> 60 DEG C

II PBI

9~ HYD. POWER UNIT MANUAL (S/W)

MANUAL - - - - - -

------~~---I

'-'===~==9d~ HYD. POWER U~AUTO (S/~ ~ ~ L -= ~1S

~~===9o!J~N~P~MOTOROt:!JY'2._ _ _ _ _ _ _ _ ~ +""

< 170bar (A) I

/ SYSTEM PRESSURE SET VALUE (MAIN) _J _j

/L ----- - I

I I I

I

I

~I

-=====-=_~~---I

___ ~ L

I

2 II PBI AUTO
II PBI START
(O~400bar) DO .:rN_O._' _PU_M_P_M_OT_O_R _SI_AR_T-t 10HAG20AP002 -YB01

DO >-N_0._1_P_UM_P_M_OT_O_R_ST_O_P--{ 10HAG20AP002 -YB02

1,-

I II PBI

_j

HYD. OIL NOT LOW LOW LEVEL

1 OHAG20CL 101

II PBI

9~HYD. POWER UNIT MANUAL (S/W)

MANUAL - - - - - -

-=~lS

NO.2 PUMP MOTOR START

0-HY~OWER UNIT AUTO (S/W_) _

II PBI START 9~0~MI:>_~TOR ON (S/W)_

DO>--------------t

4

DO >-N_O._2_P_UM_P_M_OT_O_R_ST_O_P--{ 10HAG20AP003 -YB02

1I1:j J

5

~ HYD. OIL NOT LOW LOW LEVEL

~------------------

_j

II PBI STOP

~l_S h_ I-~ I

I

J

.:r_C_0_O_LI_NG __ FA_N_S_TO_P---(1 OHAG20ANOO 1 -YB02

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANY)

TCE CONSULTING ENGINEERS LIMITED

7

--

-

"'"t!~~~

Doosan Heavy Industries & Construction

HPU FOR CONTROL VALVE

"' .. 4000 MW ULTRA MEGA POWER PROJECT ..... ~

AT MUNDRA, GUJARAT, INDIA 1------1

& Construction Co., Ltd . .........

N/A TJPI

f'-~---1---+----tFUNCTIONAtA~<t?P DIAGRAM ::-

I FOR CONSTRUCTION I

CONTROL VALVE (10HAG20AA091) HPU CONTROL (1)

Dept. I'ROOUCTlONDE8KlN~

Doosan Heavy Indusbies DepL

T07073-UHA-IC-X367 TCE.5146A-51 0-00-4877

",.No

"'1

~No. 227

2

3

4

5

7

A

B

c

D

E

B9£X-::)I-'vHn-£LOLOl 'ON 'ElMa I

TAG NO

lOHAG20AA091

..._------.-----~r - -

> 155 Kg/cm2 9

'----------~~

< 115 Kg/cm2 9

-<2

HYD. OIL HEATER MANUAL (S/W)

-----l_

-----0-----

-~-----_j

10 DEG C > H.P.U OIL TEMP.

-,P-

I _j

---~----

C\ T~1s

---v-----

II pBI MANUAL 9~ H~OIL HEATER MANUAL (S/W) _

II pBI START 9~ H~OIL HEATER MANUAL ON (S/W_) _

~.~OTLOWLOWLEVEL ~ _

9 T~1s

~

I I I

_j

I I

I

_j

=======P-

~D_. O_IL N_OT_LOW_L_OW _LEV_EL ---@- __ -_-_-_-_-_p-

HYD. OIL HEATER ON ~

c=:J>----,OHAG20AH001-XBO-1 - -- -- ~

~.U~ TEMP. H~ >~ DEG C) __

~

~.U WORK~PRESS. H~ (> ~ Kg/cm~

~.U WORKING PRESS. LOW (~Kg/cm~

---~---

HYD. OIL TEM~GH ALARM_ _ _ _ ---c=::J> HYD. 0.!.l:...!:.RESSURE_~_I~H ALARM_ - - ----c=::J>

--------0

-------0

HYD. OIL HEATER ON

DO .:r--------1\_ OHAG20AH001

HYD. OIL HEATER OFF

DO >--------{1 OHAG20AH001

HYD. OIL LOW LEVEL ALARM

HYD. OIL PRESSURE LOW ALARM

FILTER BLOCKED ALARM

---@-----------

POWER FAIL ALARM

- ---c=::J>

- ----c=::J>

---@-----------

fo1\ HYD. POWER UNIT AUTO

---------------------~

~P:!!...Q.ILTEMP.HIGH ---0- __ ___r- I ~ ~ ~ --=

~P~ORKING PRESS. HIGH - - - - - - - ---0- _j Ii --=- --=- - -: ~ _

~P.~ORKING PRESS. LOW ---®- J I I I _ -=_j

~YD~LEVELL~ - - - - - - - - ---0- - - - - _j I I 1---

~ILTERBLOCKED- - - - - - - - - ---0- - - - - - _j I I

~.U STARTER UNIT POWER AVAILABLE _j I

~ROPORTIONAL V/V CONTROLLER AVAILABLE _j

1--L ---®-

HPU FOR CONTROL VALVE

I FOR CONSTRUCTION I

COMMON ALARM

.oo

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

........

-

"'"tl~~y;j

Doosan Heavy Industries & Construction

I

... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

"" Non "'" NfA
~ 1+-12-111 II.C." , ..
FUNCTIONAL LOOP DIAGRAM
- 1+-12-111 t. ........ (ABC)
.
~ 1+-12-111 K.T.LEE CONTROL VALVE (10HAG20AA091)
HPU CONTROL (2)
~~ f'ROI)UCTlONCESlClN~ "'11- Pap-No. 228

&'14-11-GP.D.dUMl.J.IlKIIIK.T.LEE ~"_~D.JUhDJ.H.KIIIIC.T.LEE

~~~~'Znl~~. Dip!. lUND

_.No. T07073-UHA-IC-X368

--..... TCE.5146A-51 0-00-4878

A

B

c

D

E

69£X-:lI-'o'Hn-£LOLOl 'ON 'ElMa

§_2IABI:-I,!f_~P_!t::JI~EQ_ - - - - - - - - - - - - - - - - - -l

~ I

I

cll P==B I =ST=OP==::::J~~ - - - - - --l @- ~L~T~ !,!QDf.?E_l!_CrgJ - - - - - -:- - - - - - - - - - - - } - - - t ~SELECT B)

I t---I C ------

INITIATE UNIT D + i±E]-C - - -_j- - - - - A

PB START-UP RAMP - - - - - -"t - - - - S M _ _ _ I 0.34%(2.72MW)/MIN

800MW I '_,=p-I R I I I B

H / __ 1_1_ I I t rtJSELECT B) COLO 20% TO 30%

/ ,1_1_ I 1- - -I p- - - f-----------+----"="-'''''''--=''''--------------,

I I I I 1-1---1 L__ ____'

I I I I I I I

100MW I I I I I I I I I

PB INITIATE UNIT D - - - - + -+- + l- - - - i±E]-1 I I t-

SHUT-DOWN RAMP TIM

I I I L-_pJ1 R II I I rtJSELECTB)

fo7\P~I~R~R~S___ I I L_ I I I t---IP-------

~ h__j ..... I I I I 1--1 1.11%(8.88MW)/MIN A

~~------y L___ : :: :: t-rtJSELECTB)

@- ~R~S~T~O~S!hE~D_ - - - - - - - - - - - - - + T +"1 r i F = F P- - -

I I I I I I I I

I I I I I I I I

I I I I I I I L

: : : : t-}t---~S~C~)----

I I I I I I I 1- 0.45%(3.6MW)/MIN A

< 20% (484T/H) I I I I I I I I

_________ ___. I I Lt--IIII~(SELECTB) I I 1111 --

I Lrl-IIIII A

: I I I I I I I L__ ____'

L---0- I I I I I I I

>30%(727T/H)~h 1 L_LL_LLL~

/ ~ i t-t-t-t-t~s~C~)----

L - - -l I l_j I I I 1.0%(8MW)/MIN A

> 50% (1211 T/H) - - ~ -1- - SI- - -lit L L L hJ

~~ TOTAL MAIN STEAM FLOW / ---r--0- __J----J: : t- I t- t- L ~S~E~B)

L--p- I I I I I I t- ~A ~

_1 __ , I I I I I I

,........I)(J.. I I I I I I I I

>85%(2059T/H) I "--" I L I __ LLLLL~

_j_------I-, I LL_LL W (S~C~) _

I I I I I I L

< 25% (606 T/H) I I I I I I I 1.43%(11.44MW)/MIN A

1------1, L I I I LI

~}J; :: -i--FF=-E~S~E~B)

I I I I I

,........I)(J.. I I I I I I

> 50% (1211 T/H) I "--" I I I I I I

/ -.l----l I I L __ '!_ __ LL _

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~O~T~ !,!QDf.?~CT_Ql J_ +- L L __ L L __ ~ p-

~ I I I I I I I 1.67%(13.36MW)/MIN A

I L_L +- __ LL __ I_~

I I ILL __ L_ H (S~E~B)

I I I I I I

I I I I I r

I I I I I I

I I I I I I

:-t---t--~~==~~~~L---

I I I I I 1.0%(8MW)/MIN A

I L L __ LL ~

I I LL--- R (S~E~B)

~RE~~~~~~----------t-----t---~~--I

I I I I I

I I I I I

I I I L __ L~

: : t---t~s~C~)----

I I I I 2.94%(23.52MW)/MIN A

L __ - --t - -t= ==~~""';_" I I I I

0.31%(2.48MW)/MIN

A 10%(80MW)/MIN

COLD < 20%

ACTUAL MW LOAD

FROM BOP

COLD 30% TO 50%

COLD 50% TO 85%

2

COLD> 85%

WARM < 20%

WARM 20% TO 30%

3

WARM 30% TO 50%

WARM 50% TO 85%

ULD MAX RATE OF CHANGE

TO BOP

WARM> 85%

4

HOT < 25%

HOT 25% TO 50%

5

HOT> 50%

RE < 30%

RE 30% TO 50%

6

RE> 50%

SHUT DOWN

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANy)

TCE CONSULTING ENGINEERS LIMITED

7

--

-

"'"t!~~~

Doosan Heavy Industries & Construction

NOTE

... ,.. 4000 MW ULTRA MEGA POWER PROJECT -~

AT MUNDRA, GUJARAT, INDIA f-----1

N/A Type

- , ..

f-C;_---1--+--1 FUNCTIONAtA~~?P DIAGRAM

::-

I FOR CONSTRUCTION I

.... No

BOILER WASlER CONlROL{2/13)

DIp!. I'ROOUCTlONDE8KlN~

Doosan Heavy Indusbies DepL

"'1

& ConstrucUon Co., Ltd.

Dra.rngNo.

T07073-UHA-IC-X369

Pagl-No. 117-1

THIS DRAWING IS THE PROPERTY OF DOOSAN.

IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO'THE COMPANY.!tw· DatIl

--.... TCE.5146A-510-00-1134-a

2

A

B

c

D

E

OL£X-:JI-VHn-£LOLOl 'ON 'ElMa I

3

4

5

7

@ BQI!,EB._FI~0B: - - - - - - - - - - - - - - - - - - - i - - -:p- _ ~

I ~-

I I

I I

I I

I

100'C I I --c=::J9

(Oi\~01+S~S.'-CT M"'ET"'AL=..cT-""EM"-'P,'---- _ _,_ __ /L 1_ - I I I

~ --- .... - ----L--- 01

~ --~~ ~ R

I I

I I I I I ,-j_--

II I I I II I ,~ __

I I I I I

I I I I I I I I I-

I I I I I I I I I

1 KG/CM2G I I I I I I I : I

~--_J I I I I I I I

I ~ I I I L 1____ I I I I

30KG/CM2G I I -I:P- WARM STATUS I I I

~ I I - --c=::::G> I

~f-::B"::'M~1:"'-1 l-M"""A"-".IN-".!ST""EA",_M-"-'PR""ES""-S_----<t------j /L - l L I -+ ---®- I I r - I I I I 1--c=::J9

I +--+-0- I I I I I I R

I I I I I I '_"-+i-

I 01 I I J I I Il_ I

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--Li-+-------I------J I I I I t-

I I I I I I I I I I

I I I I I I I I I I

I I I I I I I I I I

I I I I I I I I

I I I ._ - - - - -:P- HOT STATUS I I I

I I I - --c=::::G> I I I

I I I L-@-:p- I ~- I I I I I 1--c=::J9

I J I ._--- --l---_.----n ~I III fl L ~

11,,1 ~:I'f "1,--n rt--N- : I_~nn: it I-+=r--- -dJ ---- ~gfJ~:E:D~

I I I I I I +_l_

,---i~--------r-----~ ttf+~t'-

: I : I I I I I -

I I I I I I I I I

I I I I I I I I I

I I I I I I I I I

Ilpsl ~~IRT 19~---J : : L-----n _~ :::::

I L ~-~ I I I I I ,--C=::J9

I ---:p- I I I

-----_.----:p- I I I r- ----L--- fo4\

L_____ ----Lj-t-J_T----~ S - RESTART ~

i------ : L~I=:O--~ MODE SELECTED

I I I

I L __ ~_~

I ~_~

I I

Ilpsl RESTART 19~-------------------J :

I I I I I I

I

~~~~~~--~--1Q}-----------------------------~

.... COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANy)

... -

8 TCE CONSULTING ENGINEERS LIMITED

BOILER MASTER CONrnOL(3/13) RIg. No

-- "'"t!~;g~

_ Doosan Heavy Industries & Construction

1

"",.. 4000 MW ULTRA MEGA POWER PROJECT ...,_~

AT MUNDRA, GUJARAT, INDIA I-PC------1

Dat. tcmI Scala N/A Typa

~ 14-1..... '""" 'FUNCTIONAL LOOP OIAGRAM ......... "'"

:- 14-12-111 Y.s..uG (ABC)

I FOR CONSTRUCTION I

~ 14-12-l11 k.T.LEE

IL'I.

L&I4-12-GP.ILdUNG.J.IlKIIU,LEE

~~~:~n'~~:. Dept. JUND

-~". T07073-UHA-IC-X370

&_,,_b.IlJUNGJ.H,KII K.T.LEE

I ~H~~:~N:E'~6~~6~:~~~:!v~·DETRIMENTALTO"THECOMPANY.IRaIw·1 DatIl r:- I=- 1:- I

__ .No. TCE.5146A-510-00-1134-b

2

~L£X-:JI-VHn-£LOLOl 'ON 'ElMa I

A

3

4

5

7

F,(X)

x y

a 0.8

280 0.8

400 0.8

480 0.8

560 0.8

600 0.99

680 0.99

760 0.99

800 0.95

830 0.95

1000 0.8

ULD

F,(X)

B

c

D

x y

a 0.18

280 0.18

400 0.18

480 0.18

560 0.18

600 0.18

680 0.18

760 0.18

800 0.22

830 0.22

1000 0.18

F,(X)

x y

a 0.08

280 0.08

400 0.2

480 0.2

560 0.25

600 0.25

680 0.25

760 0.15

800 0.1

830 0.1

1000 0.1

E

1- - - - - - - - - - - - - - - - - - - - - - - - - - - - - --<~_--=ULD:::-:-:'N=C.:--~> FROM BOP

,----------1-i ~ (X)f------__J'--------------,

NOTE1

--------...-jF2(X)f-------+I---------- ~f-----+---1

NOTE1 -U~

I

I I I I

.._-------.j F3(X)J-----------i:C-----------, I

Rate Adjust

Rate Adjust

Load up Rate ~)

'ct'

NOTE1

Rate Adjust

(SELECT A)

A

v:!> f-----___J

T

x

T=60s

,----

d/dt

>---~~--------~ ~---~

:!>.q:

'-------

±40

0~1 000 MW

F.(X)

x y

a 0.05

280 0.08

400 0.08

480 0.1

560 0.19

600 0.15

680 0.15

760 0.15

800 0.15

830 0.15

1000 0.15

T

x

A

(SELECT A)

F.(X)

NOTE

1.FUNCTION CURVE MUST BE OPTIMIZED IN FIELD.

Rate Adjust

..--------.jF4(X)f------____:'--------__j

NOTE1

Load Down__,h Rate - I-'

'ct'

Rate Adjust

..--------.j F5(X)f-----------------I~:

NOTE1 I -l:

'------------, ~(X)f-----------'----------...-j

NOTE1

x y

a 0.2

280 0.2

400 0.2

480 0.2

560 0.15

600 0.2

680 0.2

760 0.15

800 0.15

830 0.15

1000 0.15

Rate Adjust

60

(Return ~Rate '~'

-10

10

A (~ For

LOAD UP

A

A

x

TRANSIENT COMPENSATOR OUTPUT

~ >

<

(~ For

LOAD DOWN

P'--- Return Rate '~'

60

L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - --<~----;:;:;U:::-:LD-;o:DES:;;-. _~> FROM BOP

F.(X)

x

y

a

0.8

280

0.8

400

0.8

480

0.8

560

0.8

600

1.8

680

1.8

760

1.8

800

1.5

830

1.3

1000 1.3

I BLR MASTER TRANSIENT COMPENSATOR I

0 ..

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANy)

TCE CONSULTING ENGINEERS LIMITED

--

-

"'"t!~;g~

Doosan Heavy Industries & Construction

I

"",.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

NfA

I FOR CONSTRUCTION I

- , ..

f'-;_-+-::-::-+-=--1 FUNCTIONAtA~<t?P DIAGRAM

~ 14-12-l11 k.T.LEE

BOILER ~ASlER CONlROL(8/13)

DIp!. f'ROIlUCTIONCESIClNTQ\1

&'14-12-GP.Il.IUNG.J.IlKIIK.T.LEE &."_~IlJUNGJ.H.KII K.T.LEE

~~~:~n'~~:. Dept. lUND

_~No. T07073-UHA-IC-X371

__ .No. TCE.5146A-510-00-1138-a

''''

.... No

A

B

c

D

E

F

2

1:L£X-:lI-V'Hn-£LOLOl 'ON 'ElMO I

F,(X) F,(X) F,(X)
x y x y x y
a 1.0 a 0.24 a 0.1
280 1.0 280 0.24 280 0.1
400 1.0 400 0.18 400 0.15
480 1.0 480 0.18 480 0.15
560 1.0 560 0.18 560 0.2
600 1.2 600 0.15 600 0.2
680 1.5 680 0.15 680 0.2
760 1.6 760 0.3 760 0.2
800 1.6 800 0.4 800 0.14
830 1.2 830 0.4 830 0.14
1000 1.2 1000 0.4 1000 0.14

1------------------------------< ULD INC. >
I FROM BOP
I
I
I
I
I
I
~ (X) I .
-
I .
NOTE1
Rate Adjust I
I
I
F2(X) I --B
60
NOTE1 I
Rate Adjust I
I Load up C Return
I Rate ~) ~Rate
I 'ct' '~'
I
F3(X) I
I ~
NOTE1 I
Rate Adjust (SELECT A)
A
T X -8 8 1
B A A A
c~ For
ULD T=60s LOAD UP
,----- TRANSIENT
d/dt ~ L > < X COMPENSATOR
:}<t OUTPUT
0~1 000 MW ~
±40
(:::,.___ For
B LOAD DOWN
T X V:}
A
r-r-'
(SELECT A)
F4(X)
Load Down
NOTE1 Rate P ~ Return
~
Rate Adjust 'ct' Rate
1-[: 's:
F5(X)

NOTE1
Rate Adjust
~(X) . 60
-
NOTE1 .
Rate Adjust
L _____________________________ -< ULD DES. >
FROM BOP
F.(X) F,(X) F.(X)
x y x y x y
a 0.1 a 0.15 a 1.5
280 0.1 280 0.15 280 1.5
400 0.1 400 0.15 400 1.5
480 0.1 480 0.15 480 1.8
560 0.1 560 0.2 560 1.8
600 0.1 600 0.2 600 1.8
680 0.1 680 0.2 680 1.8
760 0.1 760 0.15 760 2.2
800 0.1 800 0.15 800 2.4
830 0.2 830 0.15 830 2.4
1000 0.2 1000 0.15 1000 2.4 r-

IBM05-21
""" COASTAL GUJARAT POWER LIMITED
I AIR/FUEL TRANSIENT COMPENSATOR I (A TATA POWER COMPANY)
-
NOTE 8 TCE CONSULTING ENGINEERS LIMITED
1.FUNCTION CURVE MUST BE OPTIMIZED IN FIELD.
....... !f.~~~y;j
- Doosan Heavy Industries
& Construction
SUb-Suppr .... I
... ,.. 4000 MW ULTRA MEGA POWER PROJECT .... ~
AT MUNDRA, GUJARAT, INDIA PC
... .... "'" NfA ""
~ 14-1:H11 .... "" .,_"'"
FUNCTIONAL LOOP DIAGRAM
I I - 14-1:H11 ,....., (ABC)
FOR CONSTRUCTION .
=- 14-1:H11 "'T.LEE BOILER MASlER CONlROL{9/13) .... No
6. .... f'ROI)UCTlONCESlClN~
Doosan Heavy Industrtes ..... lUND "'11-
_&14-1iH1P-ILIUNG.J.H.KIIK.T.LEE "'''''''''''''' & ConstrucUon Co., Ltd.
~,,_~.ILIUNGJ.IlKIIIC.T.LEE "'''''''''''''' ... ~ ... T07073-UHA-IC-X372 PogI-Iio. 124 2
I ~H~~:~N:E'~6~~6~:~~~:!v~·DETRIMENTALTO"THECOMPANY.IIfIrw·1 Dab! ~ 1:- :- I Dllllilsof~ - ........ TCE.S146A-S10-00-1138-b 3

4

5

7

A

B

c

D

E

F

2

£L£X-:lI-V'Hn-£LOLOl 'ON 'ElMO I

F,(X) F,(X) F,(X)
x y x y x y
0 0.05 0 0.8 0 -0.6
280 0.05 280 0.8 280 -0.6
400 0.05 400 0.8 400 -0.6
480 0.05 480 0.8 480 -0.6
560 0.05 560 0.8 560 -0.6
600 0.05 600 0.8 600 -0.6
680 0.05 680 0.8 680 -0.6
760 0.05 760 0.8 760 -0.6
800 0.05 800 0.8 800 -0.6
830 0.05 830 0.8 830 -0.6
1000 0.05 1000 0.8 1000 -0.6

1------------------------------< ULD INC. >
I FROM BOP
I
I
I
I
I
I
~ (X) I .
-
I .
NOTE1
Rate Adjust I
I
I
F2(X) I I--G
60
NOTE1 I
Rate Adjust I
I Load up Return
I Rate _.LP (::,.__ Rate
I 'ct' '~'
I
F3(X) I
I ..
NOTE1 I
Rate Adjust (SELECT A)
A
T X -30 22 1
B A A A
(~ For
ULD T=60s LOAD UP
- TRANSIENT
d/dt ~ L > < X COMPENSATOR
:}<t OUTPUT
0~1 000 MW -
±10
~ For
B LOAD DOWN
T X V:}
A
,---
(SELECT A)
F4(X)
Load Down
NOTE1 Rate .:» o ~ Return
Rate Adjust 'ct' Rate
-G: '~'
F5(X)

NOTE1
Rate Adjust
~(X) . 60
-
NOTE1 .
Rate Adjust
L _____________________________ -< ULD DES. >
FROM BOP
F.(X) F,(X) F.(X)
x y x y x y
0 -0.6 0 0.5 0 0.1
280 -0.6 280 0.5 280 0.1
400 -0.6 400 0.5 400 0.1
480 -0.6 480 0.5 480 0.1
560 -1.0 560 1.05 560 0.2
600 -1.0 600 1.05 600 0.2
680 -1.0 680 1.05 680 0.2
760 -1.0 760 1.05 760 0.2
800 -1.0 800 1.05 800 0.2
830 -1.0 830 1.05 830 0.2
1000 -1.0 1000 1.05 1000 0.2 r-

IBM05-31
""" COASTAL GUJARAT POWER LIMITED
I I (A TATA POWER COMPANY)
TILT TRANSIENT COMPENSATOR -
NOTE 8 TCE CONSULTING ENGINEERS LIMITED
1.FUNCTION CURVE MUST BE OPTIMIZED IN FIELD.
....... !f.~~~y;j
- Doosan Heavy Industries
& Construction
SUb-Suppr .... I
... ,.. 4000 MW ULTRA MEGA POWER PROJECT .... ~
AT MUNDRA, GUJARAT, INDIA PC
... .... "'" NfA ""
~ 14-1:H11 .... "" .,_"'"
FUNCTIONAL LOOP DIAGRAM
I I - 14-1:H11 ,....., (ABC)
FOR CONSTRUCTION .
=- 14-1:H11 "'T.LEE BOIL£R WAS1ER CONTROL(10,!13) .... No
6. .... f'ROI)UCTlONCESlClN~
Doosan Heavy Industrtes ..... lUND "'11-
_&14-1iH1P-ILIUNG.J.H.KIIK.T.LEE "'''''''''''''' & ConstrucUon Co., Ltd.
~,,_~.ILIUNGJ.IlKIIIC.T.LEE "'''''''''''''' ... ~ ... T07073-UHA-IC-X373 PogI-Iio. 124 J
I ~H~~:~N:E'~6~~6~:~~~:!v~·DETRIMENTALTO"THECOMPANY.IIfIrw·1 Dab! ~ 1:- :- I Dllllilsof~ - ........ TCE.S146A-S10-00-1138-c 3

4

5

7

2

I>L£X-:lI-V'Hn-£LOLOl 'ON 'ElMO I

A

3

4

5

F,(X)

10

y

F,(X)

20

x

o

280

400

480

560

10

x

2

o

20

600

10

680

15

280

20

760

15

2

800

15

400

20

830

10

5

1000

ULD

5

480

25

y

F,(X)

B

c

D

560

25

x y

o -1

280 -1

400 -1.5

480 -2

560 -3

600 -3

680 -2

760 -2

800 -2

830 -2

1000 -2

Rate Adjust

600

25

680

25

Load up Rate ~)

'ct'

NOTE1

760

25

800

25

Rate Adjust

(SELECT A)

830

25

1000

A

Vi- f----__J

E

F

1- - - - - - - - - - - - - - - - - - - - - - - - - - - - - --<~_--=ULC:::-:-:'N=C.:--~>

I ~~

I

I

I

I

I

I

,----------1 ~ (X)f----------'-:-----------<~

NOTE1

I

Rate Adjust I

I

--------...-jF2(X)f-------+II---------- ~f-----+---1

NOTE1 -U~

I

I I I I

--------...-jF3(X).f--------;-: ---------, I

T

x

T=60s

,-------

d/dt

>-----~~--------~ ~---~

i-<t

~

±40

0~1000 MW

F.(X)

x

T

x

A

(SELECT A)

o

-1

Rate Adjust

280

-1

.------------IF4(X)f-----------'------___j

---------.1 F5(X)f-----------------I~:

NOTE1 I -l:

NOTE1

Load Down __ h Rate - I-'

'ct'

Rate Adjust

L_------------N-m~E1~~(X)~------------~----------------~~

F,(X)

y

400

-1

x

480

-1

o

20

560

-1

280

20

600

-1

400

20

680

-1

480

20

760

-1

560

20

800

-1

600

30

830

-1

680

30

1000

-1

760

30

800

30

830

20

1000

20

7

NOTE

1.FUNCTION CURVE MUST BE OPTIMIZED IN FIELD.

F,(X)

y

x

o

280

400

480

560

600

680

760

800

830

1000 3.5

Rate Adjust

60

1 A

x

TRANSIENT COMPENSATOR OUTPUT

C Return

~Rate '~'

C~ For

LOAD UP

(:::,.___ For

LOAD DOWN

~ Return Rate '~'

60

L-------------------------------<~ __ __;:U;o;;LC:_:_D;o;;ES;:_. __ ~> FROM BOP

y

2

2

4

4

4

4

4

3.5

3.5

3.5

I RH TRANSIENT COMPENSATOR I

I FOR CONSTRUCTION I

"""

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COMPANY)

TCE CONSULTING ENGINEERS LIMITED

.......

-

!f.~~~y;j

Doosan Heavy Industries & Construction

.... No

_&14-1iH1P-ILIUNG.J.H.KIIK.T.LEE ~,,_~.ILIUNGJ.IlKIIIC.T.LEE

"'11- PogI-1Io.124-4

I

... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

NfA

,,_... TIIB ContenIICo"-

f'-;_-+-::-::-+-=--1 FUNCTIONAtA~~?P DIAGRAM

~ 14-1:H11 "'T.LEE

801L.£R WAS1ER CON1ROL(11,/13)

IlIpL f'ROI)UCTlONCESlClN~

~~~~~~n'~.~:' Dept. lUND

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-........ TCE.S146A-S10-00-1138-d

A

B

c

D

2

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Pap-No. 124 5

9L£X-:JI-VHn-£LOLOl ·ON ·E>Ma I

< ULD DEUIATION >-(~D ~E~R~C~N~ ~T~-~L~A~E~C~N~ ~T2_ ,

~--~ffi~O~M~BO~P--~ I

I

20.

r - -8-;E~~B)

A

T1

x y
-100 0.35
-50 0.35
-30 0.35
-20 0
0 0
V:}
1 a/MIN §

I I

Ftx)

NOTE1

3

ULD

T=60s

,-------

d/dt

>-----------------~ ~------~

:}<j:

A

T1

x

4

< ULD DECREASE FROM BOP

I I I

I (SELECT A) I

I I

I I

I I

I I

I I

I I

~--------------~-------~

0~1 000 MW

'-------

±40

5

I BM05-51

7

NOTE

1.FUNCTION CURVE MUST BE OPTIMIZED IN FIELD.

I SH TRANSIENT COMPENSATOR I

E

-1 A

x

I FOR CONSTRUCTION I

1 A

TRANSIENT COMPENSATOR OUTPUT

x

, ..

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANy)

TCE CONSULTING ENGINEERS LIMITED

........

-

.!ft!:~~~

Doosan Heavy Industries & Construction

I

P .... 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

T",

.... ,"n "'" NfA
::- 1+-12-l11 .. " ""
FUNCTIONAL LOOP DIAGRAM
- 1+-12-l11 t. ....... (ABC)
.
::- 1+-12-l11 ILl.LEE BOILER MASTER CONTROL(12/13)
~~ I'RODUCTlONDE8KlN~ D_,". T07073-UHA-IC-X375

.... -.... TCE.5146A-510-00-1138-e

",No

A

B

c

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E

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F,(X)

F,(X)

F,(X)

x y

x y

x y

a 1

a 1

a -0.1

280 1

280 1

280 -0.1

400 -0.1

480 -0.1

560 -0.1

600 -0.06 680 -0.05 760 -0.03 800 -0.03 830 -0.06 1000 -0.06

400 1.5

480 1.5

560 1.5

600 1.5

680 0.05

760 0.05

800 0.05

830 0.3

1000 1.5

400 1.5

480 1.5

560 1.5

600 1.0

680 0.95

760 0.8

800 0.8

830 0.8

1000 1.1

I-------------------------------<~ _ __=U=LD::_':::NC=.-~>

I ~~

I

I

I

I

I

I

,-----------~~~(X)r---------~:----------------~

NOTE1

I

I I

__ ------------___J F2(X)r-----------+11 --------------------1 ~1------+----1

NOTE1 1 -U

I

I I I I

---------------.j F3(X)r--------------i:-------------, I

Rate Adjust

60

2

Rate Adjust

Load up Rate _j::p

'ex'

Return Cp.._ Rate '~'

NOTE1

Rate Adjust

(SELECT A)

A

T

x

-3

3

A c~ For

LOAD UP

A

A

3

ULD

T=60s

-

d/dt

>---~._--------___J ~---~

:}<j:

-

±40

TRANSIENT COMPENSATOR OUTPUT

L >

x

<

0~1000 MW

~ For

LOAD DOWN

r_--~~ V:} r_--_j

T

x

A

-

(SELECT A)

4

---------------.jF4(X)r--------------'--------__j

Load Down ~n

Rate - -' :::,.__

'ex'

NOTE1

Return Rate

T

Rate Adjust

---------------.j f5(X)r--------------'------------------- -G:

NOTE1

Rate Adjust

L__-----~~(X)f---------'-------------J

NOTE1

60

5

Rate Adjust

L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - --<~_-=UL:;;:D_;:;DE;:;:S.,___~> FROM BOP

F,(X)

F,(X)

F.(X)

x y

x y

x y

a -0.01

280 -0.01 400 -0.01

480 -0.3

560 -0.3

600 -0.7

680 -0.7

760 -0.7

800 -0.7

830 -0.7

1000 -0.7

a 1

a 1

280 1

280 1

400 1

400 1

480 1

480 1

560 1

560 1

600 0.05

680 0.05

760 0.05

800 0.2

830 0.3

1000 0.5

600 0.1

680 0.1

760 0.2

800 0.2

830 0.2

1000 0.5

IBM05-61

, ..

COASTAL GUJARAT POWER LIMITED

(A TATA POWER COWPANy)

FW RATIO TRANSIENT COMPENSATOR I

TCE CONSULTING ENGINEERS LIMITED

NOTE

1.FUNCTION CURVE MUST BE OPTIMIZED IN FIELD.

7

........

-

.!ft!:~~~

Doosan Heavy Industries & Construction

I

P .... 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA

NfA

T",

~ 1+-12-111 II.C.ICIM FUNCTIONAL LOOP DIAGRAM cantenlllQIdI

:- 1+-12-l11 Y.s..uG (ABC)

I FOR CONSTRUCTION I

~ 1+-12-l11 k.T.LE£

",No

BOILER MASTER CONTROL(13/13)

&,14-12-4P.D..IINlJ.H,KIlk.T,LEE &. "-fIIHII~D.J1Nl J.H.KII K.T.LEE

I ~H~~:~N:EI~6~~6~:~~~:!v~·DETRIMENTALTO"THECOMPANY.IRw. DatIl r:- e-- Ir:- I

'_No. T07073-UHA-IC-X376

.... -..... TCE.S146A-510-00-1138-f

Pap-No. 124-6

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