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Cultura Documentos
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OO£X-:lI-'o'Hn-£LOLOl 'ON 'ElMa
FUNCTIONAL CONTROL LOOP DIAGRAM (ABC)
FOR
4000 MW ULTRA MEGA POWER PROJECT
Client
COASTAL GUJARAT POWER LIMITED
(A THE TATA POWER COMPANY)
Engineer
,@
TeE CONSULTING ENGINEERS LIMITED
Contractor
C:A.~~0-1 TL.:.OOt::l
Doosan Heavy Industries & Construction
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANy)
DOOSAN
T07073-UHA-IC-X300
-
8 TCE CONSULTING ENGINEERS LIMITED
--
_ "'"t!~~~
Doosan Heavy Industries & Construction
... ,.. 4000 MW ULTRA MEGA POWER PROJECT -~
AT MUNDRA, GUJARAT, INDIA f--pc-----l
Dat. tar. Scala N/A Type
:-"' 14-12-11 M.CJ<IlI T'FUNCTIONAL LOOP DIAGRAM CDnIInbICGdI
:- 14-12-11 Y.s..uG (ABC)
I FOR CONSTRUCTION I
-
Ir 14-12-l1 k.T.LEE
COVER SHEET Raoj. NIl
Dra.rngNo.
--.", TCE.5146A-510-00-1124
l'agl-No. 000
A
B
C
D
E
2
~O£X-OI-VHn-£LOLO.L 'ON 'E>MO I
DRAWING LIST / TITLE PAGE
SR NO. PURCHASER DRAWING NUMBER SUOOIJER DWG NO. PAGE NO. REF. NO. DRAWING TITLE REV.
1 TCE.5146A-510-00-1124 T07073-UHA-IC-X300 000 N/A COVER SHEET 1
2 TCE.5146A-510-00-1125 T07073-UHA-IC-X301 001 N/A DRAWING LIST 1
3 TCE.5146A-510-00-1126 T07073-UHA-IC-X302 002 IX01 ANALOG SYMBOL & LEGEND (1/3) 1
4 TCE.5146A-510-00-1127 T07073-UHA-IC-X303 003 IX02 ANALOG SYMBOL & LEGEND (2/3) 1
5 TCE.5146A-510-00-1128 T07073-UHA-IC-X304 004 IX03 ANALOG SYMBOL & LEGEND (3/3) 1
6 TCE.5146A-510-00-1129 T07073-UHA-IC-X305 005 TY01 TYPICAL LOGIC (1/4) 1
7 TCE.5146A-510-00-1130 T07073-UHA-IC-X306 006 TY02 TYPICAL LOGIC (2/4) 1
8 TCE.5146A-510-00-1131 T07073-UHA-IC-X307 007 TY03 TYPICAL LOGIC (3/4) 1
9 TCE.5146A-510-00-1132 T07073-UHA-IC-X308 008 TY04 TYPICAL LOGIC (4/4) 1
10 TCE.5146A-510-00-1133 T07073-UHA-IC-X309 116 BM01A MAIN STEAM PRESSURE 1
11 TCE.5146A-510-00-1134 T07073-UHA-IC-X310 117 BM01 BOILER MASTER CONTROL (1/13) 1
12 TCE.5146A-510-00-1135 T07073-UHA-IC-X311 118 BM02 BOILER MASTER CONTROL (4/13) 1
13 TCE.5146A-510-00-1136 T07073-UHA-IC-X312 119 BM03 BOILER MASTER CONTROL (5/13) 1
14 TCE.5146A-510-00-1137 T07073-UHA-IC-X313 122 BM04 BOILER MASTER CONTROL (6/13) 1
15 TCE.5146A-510-00-1138 T07073-UHA-IC-X314 124 BM05 BOILER MASTER CONTROL (7/13) 1
16 TCE.5146A-510-00-1139 T07073-UHA-IC-X315 125 FWD 1 FEEDWATER DEMAND (1) 1
17 TCE.5146A-510-00-1140 T07073-UHA-IC-X316 126 FW02 FEEDWATER DEMAND (2) 1
18 TCE.5146A-510-00-1141 T07073-UHA-IC-X317 147 SP01 SEPARATOR LEVEL CONTROL 1
19 TCE.5146A-510-00-1142 T07073-UHA-IC-X318 150 WV01 WARMING VALVE CONTROL 1
20 TCE.5146A-510-00-1143 T07073-UHA-IC-X319 151 UG01 ECON. INLET FLOW CONTROL 1
21 TCE.5146A-510-00-1144 T07073-UHA-IC-X320 154 FM01 COAL FLOW CONTROL 1
22 TCE.5146A-510-00-1145 T07073-UHA-IC-X321 157 FAD 1 FUEL & AIR DEMAND (1/2) 1
23 TCE.5146A-510-00-1146 T07073-UHA-IC-X322 158 FA02 FUEL & AIR DEMAND (2/2) 1
24 TCE.5146A-510-00-1147 T07073-UHA-IC-X323 160 AF01 TOTAL UNIT AIR FLOW 1
25 TCE.5146A-510-00-1148 T07073-UHA-IC-X324 161 AF02 SECONDARY AIR CONTROL (1) 1
26 TCE.5146A-510-00-1149 T07073-UHA-IC-X325 162 AF03 SECONDARY AIR CONTROL (2) 1
27 TCE.5146A-510-00-1150 T07073-UHA-IC-X326 163 IS01 PUL. INERTING SREAM PRESS CONTROL 1
28 TCE.5146A-510-00-1151 T07073-UHA-IC-X327 164 WD01 FUEL & AUX. AIR DAMPER CONTROL (1/5) 1
29 TCE.5146A-510-00-1152 T07073-UHA-IC-X328 165 WD02 FUEL & AUX. AIR DAMPER CONTROL (2/5) 1
30 TCE.5146A-510-00-1153 T07073-UHA-IC-X329 166 WD03 FUEL & AUX. AIR DAMPER CONTROL (3/5) 1
31 TCE.5146A-510-00-1154 T07073-UHA-IC-X330 167 WD04 FUEL & AUX. AIR DAMPER CONTROL (4/5) 1
32 TCE.5146A-510-00-1155 T07073-UHA-IC-X331 168 WD05 FUEL & AUX. AIR DAMPER CONTROL (5/5) 1
33 TCE.5146A-510-00-1156 T07073-UHA-IC-X332 170 OFA01 OVERFIRE AIR DAMPER CONTROL 1
34 TCE.5146A-510-00-1157 T07073-UHA-IC-X333 173 1001 FURNACE PRESSURE CONTROL (1) 1
35 TCE.5146A-510-00-1158 T07073-UHA-IC-X334 177 PC01 PULV. PA FLOW & TEMP CONTROL (1/3) 1
36 TCE.5146A-510-00-1159 T07073-UHA-IC-X335 178 PC04 PULV. PA FLOW & TEMP CONTROL (2/3) 1
37 TCE.5146A-510-00-1160 T07073-UHA-IC-X336 181 H001 HEAVY OIL PRESS CONTROL (1/2) 1
38 TCE.5146A-510-00-1161 T07073-UHA-IC-X337 182 H002 HEAVY OIL PRESS CONTROL (2/2) 1
39 TCE.5146A-510-00-1162 T07073-UHA-IC-X338 183 AS01 ATOMIZING STEAM CONTROL 1
40 TCE.5146A-510-00-1163 T07073-UHA-IC-X339 185 W001 LIGHT OIL PRESS CONTROL 1
41 TCE.5146A-510-00-1164 T07073-UHA-IC-X340 186 M01 ATOMIZING AIR CONTROL 1
42 TCE.5146A-510-00-1165 T07073-UHA-IC-X341 188 SH01 PLATEN SH STEAM TEMP CONTROL (1/3) 1
43 TCE.5146A-510-00-1166 T07073-UHA-IC-X342 189 SH02 PLATEN SH STEAM TEMP CONTROL (2/3) 1
44 TCE.5146A-510-00-1167 T07073-UHA-IC-X343 190 SH03 PLATEN SH STEAM TEMP CONTROL (3/3) 1
45 TCE.5146A-510-00-1168 T07073-UHA-IC-X344 191 SH04 FINAL SH STEAM TEMP. CONTROL (1/4) 1
46 TCE.5146A-510-00-1169 T07073-UHA-IC-X345 192 SH05 FINAL SH STEAM TEMP. CONTROL (2/4) 1
47 TCE.5146A-510-00-1170 T07073-UHA-IC-X346 193 SH06 FINAL SH STEAM TEMP. CONTROL (3/4) 1
48 TCE.5146A-510-00-1171 T07073-UHA-IC-X347 194 SH07 FINAL SH STEAM TEMP. CONTROL (4/4) 1
49 TCE.5146A-510-00-1172 T07073-UHA-IC-X348 195 RH01 RH STEAM TEMP.(SPRAY) CONTROL (1/3) 1
50 TCE.5146A-510-00-1173 T07073-UHA-IC-X349 196 RH02 RH STEAM TEMP.(SPRAY) CONTROL (2/3) 1
51 TCE.5146A-510-00-1174 T07073-UHA-IC-X350 197 RH03 RH STEAM TEMP.(SPRAY) CONTROL (3/3) 1
52 TCE.5146A-510-00-1175 T07073-UHA-IC-X351 199 RH05 RH STEAM TEMP.(TILT) CONTROL 1
53 TCE.5146A-510-00-1176 T07073-UHA-IC-X352 201 AH01 AH COLD END TEMP CONTROL 1
54 TCE.5146A-510-00-1177 T07073-UHA-IC-X353 211 RP01 REHEATER PROTECTION LOGIC 1
55 TCE.5146A-510-00-1178 T07073-UHA-IC-X354 213 FDS01 GAH FIRE DETECTOR CONTROL LOGIC 1
56 TCE.5146A-510-00-1179 T07073-UHA-IC-X355 214 SCAH01 SCAH DRAIN TANK LEVEL CONTROL 1
57 TCE.5146A-510-00-1180 T07073-UHA-IC-X356 215 MIS01 DYNAVANE FILTER DP CONTROL 1
58 TCE.5146A-510-00-1181 T07073-UHA-IC-X357 217 MIS03 SPIRAL WALL TUBES METAL TEMP 1
59 TCE.5146A-510-00-1182 T07073-UHA-IC-X358 218 MIS04 ABS MONITORING INFORMATION STEAM (1) 1
60 TCE.5146A-51 0-00-2083 T07073-UHA-IC-X359 219 MIS05 ABS MONITORING INFORMATION STEAM (2) 1
61 TCE.5146A-51 0-00-2084 T07073-UHA-IC-X360 220 MIS06 ABS MONITORING INFORMATION STEAM (3) 1
62 TCE.5146A-51 0-00-2085 T07073-UHA-IC-X361 221 ID02 FURNACE PRESSURE CONTROL (2) 1
63 TCE.5146A-51 0-00-2087 T07073-UHA-IC-X363 223 PC03 PULV. PA FLOW & TEMP CONTROL (3/3) 1
64 TCE.5146A-51 0-00-4875 T07073-UHA-IC-X365 225 SP02 CONTROL VALVE (1 OLCT1 OM091 /092) HPU CONTROL (1) 1
65 TCE.5146A-51 0-00-4876 T07073-UHA-IC-X366 226 SP03 CONTROL VALVE (1 OLCT1 OM091 /092) HPU CONTROL (2) 1
66 TCE.5146A-51 0-00-4877 T07073-UHA-IC-X367 227 UG02 CONTROL VALVE (10HAG20M091) HPU CONTROL (1) 1
67 TCE.5146A-51 0-00-4878 T07073-UHA-IC-X368 228 UG03 CONTROL VALVE (1 OHAG20M091) HPU CONTROL (2) 1
, .. COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
-
6J TCE CONSULTING ENGINEERS LIMITED
....... .!f-t!:~~'l;I
- Doosan Heavy Industries
& Construction
~ ..... "' I
Pro"" 4000 MW ULTRA MEGA POWER PROJECT .... ~
AT MUNDRA, GUJARAT, INDIA PC
"" Non .... N/A ...
~ 14-12...(1 ac, " TItIo ....... -
FUNCTIONAL LOOP DIAGRAM
I I - 14-12...(1 , ...... (ABC)
FOR CONSTRUCTION .
:- 14-12...(1 ItT.LEE DRAWING LIST .....
!::,. ~" f'ROI)UCTlONCESlClN~
Doosan Heavy Industries DlpL IUNID "'11-
'&_IHI-GP_D..IUN.lol.H.KII K.T.LfE ""......,.. & ConstnJcUon Co., Ltd.
.£11_~D.JUhDJ.H.K" ItT.LEE ""......,.. _No . T07073-UHA-IC-X301 ........ 001
I ~H~~:~N:E'~~~~~~:~~~~!vOO::·DETRIMENTALT01HECOMPANY.IRIw·11laIII ~ 1:- 1:- I ~alRafIiDn OwrwDrowlngtc. TCE.5146A-510-00-1125 3
4
5
7
A
B
C
D
E
2
~O£X-OI-VHn-£LOLO.L 'ON 'E>MO I
DRAWING LIST / TITLE PAGE
SR NO. PURCHASER DRAWING NUMBER SUPPLIER DWG NO. PAGE NO. REF. NO. DRAWING TITLE REV.
66 TCE.5146A-510-00-1134-0 T07073-UHA-IC-X369 117-1 BM01-1 BOILER MASTER CONTROL (2/13) 1
69 TCE.5146A-510-00-1134-b T07073-UHA-IC-X370 117-2 BM01-2 BOILER MASTER CONTROL (3/13) 1
70 TCE.5146A-510-00-1138-0 T07073-UHA-IC-X371 124-1 BM05-1 BOILER MASTER CONTROL (8/13) 1
71 TCE.5146A-510-00-1136-b T07073-UHA-IC-X372 124-2 BM05-2 BOILER MASTER CONTROL (9/13) 1
72 TCE.5146A-510-00-1136-c T07073-UHA-IC-X373 124-3 BM05-3 BOILER MASTER CONTROL (10/13) 1
73 TCE.5146A-510-00-1138-d T07073-UHA-IC-X374 124-4 BM05-4 BOILER MASTER CONTROL (11/13) 1
74 TCE.5146A-510-00-1138-e T07073-UHA-IC-X375 124-5 BM05-5 BOILER MASTER CONTROL (12/13) 1
75 TCE.5146A-510-00-1138-j T07073-UHA-IC-X376 124-6 BM05-6 BOILER MASTER CONTROL (13/13) 1
, .. COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
-
8 TCE CONSULTING ENGINEERS LIMITED
....... .!f-t!:~~'l;I
- Doosan Heavy Industries
& Construction
~ ..... "' I
Pro"" 4000 MW ULTRA MEGA POWER PROJECT .... ~
AT MUNDRA, GUJARAT, INDIA PC
"" Non .... N/A ...
~ 14-12...(1 ac, " TItIo ....... -
FUNCTIONAL LOOP DIAGRAM
I I - 14-12...(1 , ...... (ABC)
FOR CONSTRUCTION .
:- 14-12...(1 ItT.LEE DRAWING LIST .....
!::,. ~" f'ROI)UCTlONCESlClN~
Doosan Heavy Industries DlpL IUNID "'11-
'&_IHI-GP_D..IUN.lol.H.KII K.T.LfE ""......,.. & ConstnJcUon Co., Ltd.
.£11_~D.JUhDJ.H.K" ItT.LEE ""......,.. _No . T07073-UHA-IC-X301 I'agl-No.001 1
I ~H~~:~N:E'~~~~~~:~~~~!vOO::·DETRIMENTALT01HECOMPANY.IRIw·11laIII ~ 1:- 1:- I ~alRafIiDn OwrwDrowlngtc. TCE.5146A-510-00-1125 3
4
5
7
2
lO£X-:JI-VHn-£LOLOl 'ON 'ElMa I
3
4
5
6
7
A
B
C
D
FUNCTION & SYMBOL
MATH EQUATION
GRAPHIC REPRESENTATION
DEFINITION
DERIVATIVE
dx m ~ TI dt
THE OUTPUT IS PROPORTIONAL TO THE RATE OF CHANGE (DERIVATIVE) OF THE INPUT.
MULTIPLYING
THE OUTPUT IS PROPORTIONAL TO THE PRODUCT OF THE TWO INPUTS.
DIVIDING
EJ
m ~
THE OUTPUT IS PROPORTIONAL TO THE QUOTIENT OF THE TWO INPUTS.
ROOT EXTRACTION
m ~Vx
t
t
THE OUTPUT EQUALS THE ROOT (I.E. SQUARE ROOT. FOURTH ROOT. 3/2 ROOT. ETC.) OF THE INPUT.
ANALOG SIGNAL GENERATOR
[J
m ~ A
DOES NOT APPLY
THE OUTPUT IS AN ANALOG SIGNAL DEVELOPED WITHIN THE GENERATOR.
TRANSFER
X1 FOR STATE 1 X2 FOR STATE 2
t STATE STATE t
1 2
THE OUTPUT EQUALS THE INPUT WHICH HAS BEEN SELECTED BY TRANSFER. THE STATE OF THE TRANSFER IS ESTABLISHED BY
EXTERNAL MEANS. THE OUTPUT
IS EITHER ON OR OFF.
EXPONENTIAL
lL_ lL
t t
:~ m W
STATE
1 m
t1 t t1 t
:~ mm STATE
~ 2
t1 t t1 t TWO STATE SIGNAL MONITOR
TWO STATE SIGNAL MONITOR
STATE 1 X < H
STATE 2 X> H
(ENERGIZED OR
ALARM STATE)
STATE 1 X < L
(ENERGIZED OR
ALARM STATE)
STATE 2 X > L
THREE STATE SIGNAL MONITOR
STATE 1 X < L
(FIRST OlJTPUT m 1 ENERGIZED OR
ALARM STATE)
STATE 2 L < X < H
(BOTH OUTPUTS
INACTIVE OR DE-ENERGIZED)
STATE 3 X > H
(SECOND OUTPUT m 2 ENERGIZED OR
ALARM STATE)
TWO STATE SIGNAL MONITOR
STATE 1
(ENERGIZED OR ALARM STATE)
STATE 2
X>H OR X<L
X<H X> L
~ ~
STATE STATE STATE
.2~
t1 t2 t
THE OUTPUT EQUALS THE INPUT RAISED TO A POWER (I.E.
SECOND, THIRD, FOURTH, ETC.)
THE OUTPUT HAS DISCRETE STATES WHICH ARE DEPENDENT ON THE VALUE OF THE INPUT. WHEN THE INPUT EXCEEDS (OR BECOMES LESS THAN) AN ARBITRARY LIMIT VALUE
THE OUTPUT CHANGES STATE.
EACH OF THESE ARBITRARY LIMIT VALUES MAY HAVE DEADBAND.
AVERAGING
DIFFERENCE
m ~
m~
t
t
t
THE OUTPUT EQUALS THE ALGEBRAIC SUM OF THE INPUTS DIVIDED BY THE NUMBER OF INPUTS.
THE OUTPUT EQUALS THE ALGEBRAIC DIFFERENCE BETWEEN THE TWO INPUTS.
PROPORTIONAL
OR
m ~ KX 'lL l~ THE OUTPUT IS DIRECTLY
PROPORTIONAL TO THE INPUT.
t 1 t t 1 t
11::1= 1£ THE OUTPUT VARIES IN ACCORDANCE
WITH BOTH MAGNITUDE AND DURATION
m I ) xdt OF THE INPUT. THE OUTPUT IS
~
TI PROPORTIONAL TO THE TIME INTEGRAL
t 1 t2t t 1 t2 t OF THE INPUT. INTEGRAL
E
NOTES:
1. SYMBOLS AND IDENTIFICATION TO BE GENERALLY IN ACCORDANCE WITH SAMA STANDARD
2. UNLESS OTHERWISE NOTED. THE HIERARCHY OF TRANSFERS IS SUCH THAT
THE TRANSFER CLOSEST TO AN OUTPUT DRIVE FOR A DEVICE IS THE MOST CRITICAL. THE IMPORTANCE OF SUBSEQUENT TRANSFERS DECREASES WITH rrs
DISTANCE FROM THE OUTPUT. IN ADDITION, ALL APPLICABLE PI CONTROLLERS
AND MIA STATIONS WILL TRACK THE OUTPUT OF A PARTICULAR TRANSFER
UNTIL IT RETURNS TO rrs NORMAL CONDITION.
3. ~kiJ~f:~~~~~No~g'fH~E§~OpSE~~~Ug~A:S~MI~~II~\i{i~~~G
AND ARE THE RESPONSIBILnY OF THE IMPLEMENTOR.
4. PRIMARY LOGIC LINE TYPE WOULD DEPICT DIGITAL SIGNALS ON A DIGITAL DRAWING OR ANALOG SIGNALS ON AN ANALOG DRAWING.THE SECONDARY LINE lYPE IS USED FOR ANALOG SIGNALS ON A DIGITAL DRAWING OR DIGITAL SIGNALS ON AN ANALOG DRAWING.
5. ~~L :&~~r<&Np~~~~~ ~~~&E~?"JI~I~.TS TO BE FIELD ADJUSTED BASED
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANy)
TCE CONSULTING ENGINEERS LIMITED
.........
-
.!ft!:~~~
Doosan Heavy Industries & Construction
I
... "" 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
I FOR CONSTRUCTION I
.... "n "'" '/A
::- 14-1H11 .. " ""
FUNCTIONAL LOOP DIAGRAM
- 14-1H11 t. ..... (ABC)
.
:- 14-1H11 k.T.LE£ ANALOG SYMBOL &: LEGEND(1/3}
.... I'RODUCTlONDE8KlN~ T".
""No
&14-12-GP.D..INl.J.H.KIlk.T.LE£ &. "-GHII~D.J.JG .J.H.KII k.T.LE£
I ~H~~:~N:El~6~~6~:~~~:!v~·DETR1MENTALT01HECOMPANY.IRw·1 DatIl ~ I~ Ir 1
T07073-UHA-IC-X302 TCE.5146A-510-00-1126
"'11-
Pap-No. 002
A
B
c
D
E
£O£X-:lI-'o'Hn-£LOLOl 'ON 'ElMa I
FUNCTION & SYMBOL
MATH EQUATION
GRAPHIC REPRESENTATION
NOTES:
DEFINITION
1. SYMBOLS AND IDENTIFICATION TO BE GENERALLY IN ACCORDANCE WITH SAMA STANDARD
2. UNLESS OTHERWISE NOTED. THE HIERARCHY OF TRANSFERS IS SUCH THAT
THE TRANSFER CLOSEST TO AN OlJTPUT DRIVE FOR A DEVICE IS THE MOST CRITICAL. THE IMPORTANCE OF SUBSEQUENT TRANSFERS DECREASES WITH ITS
DISTANCE FROM THE OUTPUT. IN ADDITION. ALL APPLICABLE PI CONTROLLERS
AND MIA STATIONS WILL TRACK THE OUTPUT OF A PARTICULAR TRANSFER
UNTIL IT RETURNS TO ITS NORMAL CONDITION.
3. ~klJ~f:~~~~~No~g'fH~E§~opSE~~~u~~Ar~~MI~~II~\;fa~~~G
AND ARE THE RESPONSIBILnY OF THE IMPLEMENTOR.
4. ~~L I~T~~'b~f~'tY~~ ~~~Uc~E~fs~I~~TS TO BE FIELD ADJUSTED BASED
R r----
STATE
0 1 STATE 2
STATE
L 3
XR XO r----x-L
-: <.
mO THREE STATE SIGNAL GENERATOR
STATE 1 - X STATE 2 - X STATE 3 - X
R o L
THE OUTPUT HAS DISCRETE STATES WHICH ARE DEPENDENT UPON THE STATE OF THE INPUT. THIS DEVICE IS NORMALLY ASSOCIATED WITH AN INTEGRATOR OF SOME TYPE.
m = X IF X > X + 'b OR X 6 X-b WHERE X 0= PREVIOUS STEADY STATE ENTRY.
0= CONSTANT
b = CONSTANT
A DEVICE WHOSE OUTPUT IS HELD AT THE LAST STEADY STATE VALUE UNTIL IT'S OUTPUT HAS CHANGED BY (+0) OR (-bl TO ALLOW FOR "DEADZONING". ONClo THE OUTPUT HAS CHANGED, THE FUNCTION SHOULD BE DISABLED UNTIL
THE PROCESS HAS STABILIZED ONCE AGAIN.
DEADBAND
B
THE CONVERSION OF A SIGNAL FROM ONE TYPE TO ANOTHER IS DESIGNATED BY ANY TWO OF THE DEFINED
SYM~9hrT ~Tb~~tl}.p L~~l iNt~~ETHE
OUTPUT SIGNAL AT RIGHT.
INPUT{ OUTPU CONVERTER
INPUT~
SYMBOL OUTPUT
SYMBOL
DOES NOT APPLY
A = ANALOG D = DIGITAL E = VOLTAGE
F = FREQUENCY H = HYDRAULIC
I = CURRENT
o = ELECTROMATIC OR SONIC
P = PNEUMATIC
R = RESISTANCE
EXAMPLE:
2
NONLINEAR FUNCTION
THE OUTPUT EQUALS SOME NONLINEAR FUNCTION OF THE INPUT.
m = f(X)
t
t
i 1£
TIME FUNCTION
If(tll
THE OUTPUT EQUALS THE INPUT TIMES SOME FUNCTION OF TIME OR EQUALS SOME FUNCTION OF
TIME ALONE.
m=xf(t) m = f(t)
t
t
HIGH SELECTING
THE OUTPUT IS EQUAL TO THAT INPUT WHICH IS THE GREATEST OF THE INPUTS.
3
t
t
t 1
t 1
LOW SELECTING
m = { X1 FOR X1 < X 2 X2 FOR X1 > X 2
THE OUTPUT IS EQUAL TO THAT INPUT WHICH IS THE LEAST OF THE INPUTS.
HIGH LIMITING
m ={ X FOR X < H H FOR X > H
THE OUTPUT EQUALS THE INPUT OR THE HIGH LIMIT VALUE WHICHEVER IS LOWER.
t1 t
t
t 1
4
LOW LIMITING
m ={ X FOR X > L L FOR X < L
THE OUTPUT EQUALS THE INPUT OR THE LOW LIMIT VALUE WHICHEVER IS HIGHER.
REVERSE PROPORTIONAL
THE OUTPUT IS REVERSLY PROPORTIONAL TO THE INPUT.
m = -KX
dm dx { dx > HAND l~m~ THE OUTPUT EQUALS THE INPUT AS
dt - dt dt dx dm LONG AS THE RATE OF CHANGE OF
m = X dt >H dt =H THE INPUT DOES NOT EXCEED A
LIMIT VALUE. THE OUTPUT WILL
dm { dx CHANGE AT THE RATE ESTABLISHED
.rr = H .rr < H OR + 1 t2 t t 1 t2 t BY THIS LIMIT UNTIL THE OUTPUT
m = X AGAIN EQUALS THE INPUT.
:~ l~_ THE OUTPUT EQUALS THE INPUT
m = X ± b PLUS (OR MINUS) SOME ARBITRARY
VALUE (BIAS)
t t VELOCITY LIMITING
5
BIAS
o
SUMMING
m = X 1 + X2 + ... + X n
THE OUTPUT EQUALS THE ALGEBRAIC SUM OF THE INPUTS
t
t
CONNECT TO PROCESS OR ANALOG SIGNAL BINARY LOGIC SIGNAL
LOGIC LINE SYMBOLS
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANy)
TCE CONSULTING ENGINEERS LIMITED
7
--
-
"'"t!~~~
Doosan Heavy Industries & Construction
I
... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
"" .... ... NfA
~ 14-12-l11 .... , ..
FUNCTIONAL LOOP DIAGRAM
- 14-12-l11 ,....., (ABC)
.
=- 14-12-l11 k.T.LEE ANALOG SYMBOL &: LEGEND(2/J)
~~ f'ROI)UCTlONCESlClN~ ''''
I FOR CONSTRUCTION I
.... No
'"
&'14-12-GP.Il.IUNG.J.IlKIlUoLEE
&. "_~D.JUHG .LUll IC.T.LEE
~~~b~:;~'nl~~:, Dept. lUND
"'~No. T07073-UHA-IC-X303
"'11- Pagl-No. 003
__ .No. TCE.5146A-510-00-1127
2
I>O£X-::)I-'vHn-£LOLOl 'ON 'ElMa I
A
3
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F
FUNCTION
SYMBOL
1. SYMBOLS AND IDENTIFICATION TO BE GENERALLY IN ACCORDANCE WrTH SAMA STANDARD
2. UNLESS OTHERWISE NOTED. THE HIERARCHY OF TRANSFERS IS SUCH THAT
THE TRANSFER CLOSEST TO AN OUTPUT DRIVE FOR A DEVICE IS THE MOST CRITICAL. THE IMPORTANCE OF SUBSEQUENT TRANSFERS DECREASES WrTH rrs
DISTANCE FROM THE OUTPUrT. IN ADDITION. ALL APPLICABLE PI CONTROLLERS
AND MIA STATIONS WILL TRACK THE OUTPUrT OF A PARTICULAR TRANSFER
UNTIL IT RETURNS TO ITS NORMAL CONDITION.
3. ~kiJ~{t~~~n~o~~~I~lEE§~opSt~~~'Irf~r-m~fl~~II~~~~~G
AND ARE THE RESPONSIBILrTY OF THE IMPLEMENTOR.
4. PRIMARY LOGIC LINE TYPE WOULD DEPICT DIGITAL SIGNALS ON A DIGITAL DRAWING OR ANALOG SIGNALS ON AN ANALOG DRAWING.THE SECONDARY LINE TYPE IS USED FOR ANALOG SIGNALS ON A DIGITAL DRAWING OR DIGITAL SIGNALS ON AN ANALOG DRAWING.
5. ~~L I~T~~'b~t~~Y~~ ~~~UJ~lR~~I~I~.TS TO BE FIELD ADJUSTED BASED
NOTES:
MANUAL SIGNAL PROCESSING
o
AUTOMATIC SIGNAL PROCESSING
D
OR
FINAL CONTROLLING
INPUT
DATA QUALITY CHECK
SOFT PUSHBUTTON (MOMEMT ARY)
~I
SOFT INDICATION
INDICATION OF DIGITAL LOGIC STATUS ON DCS SCREEN (LCD)
PRESENCE OF AN 'A' INDICATES AN ALARM PRESENCE OF AN ·1· INDICATES READOUT
INDICATING
RECORDING
QUANTITY TOTALIZING
TIME DELAY ON (ENERGIZED)
T SEC.
A X
IF PRESENT
'W = TIME DELAY RELAY
TIME DELAY OFF (DE -ENERGIZED)
~C.
Lt_ IF :RESENT
'W = TIME DELAY RELAY
INTERFACE SYMBOLS
FUNCTION SYMBOL
HARD 'WIRED 89
SYSTEM I/O
SIGNAL TO DR FROM @)
SAME DRA'WING
INPUT DR DUTPUT
TO DR FROM @
SAME SYSTEM ON
DIFFERENT DRA'WING
FIELD ( )
INPUT
OTHER < >
SYSTEM
INTERFACE
TO/FROM XX2 DESCRIPTIONS / ILLUSTRATIONS, ETC.
XX=AI ANALOG INPUT XX=AO ANALOG OUTPUT XX=DI DIGITAL INPUT XX=DO DIGITAL OUTPUT
Y=SIGNAL DESIGNATION (ALPHA, CAPITALS)
Xl=SIGNAL DESIGNATION
XX2=LAST THREE DIGITS OF REFERENCE NO. OF PAGE. (IDENTIFICATION NO. INDICATE ON THE TITLE BLOCK OF EACH DRA'WING')
INPUT FROM FIELD DEVICE (SENSORS, S'WITCHES L MANUAL DR DRIVEN EQUIPMENT)
INPUT DR OUTPUT TO DR FROM OTHER SYSTEM THE INTERFACE 'WILL BE SOFT IF NO HARD liD IS SHOWN,
XX2=PAGE NO. OF OTHER SYSTEM' DRA'WING
r",
.... No
"'11-
l'agl-lio. 00
NO, ~
---------------------------------------- .. ~~
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANy)
TCE CONSULTING ENGINEERS LIMITED
........
-
REFERENCE
"'"t!~~~
",an Heavy Industries & Construction
Sub-Supplier
I
... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
I FOR CONSTRUCTION I
... .... "' . NfA
~ 14-12-l1 .... ".
FUNCTIONAL LOOP OIAGRAM
- 14-12-l1 , ....... (ABC)
.
::- 14-12-l1 k.T.LEE ANALOG SYMBOL & LEG£ND(3/3)
..... I'RODUCTlONDE8KlN~ &14-1!-C11~.D..IUNG.J.H.KII IC.T.LEE &,,_~D.JUHGJ.H.KIIIC.T.LEE
I ~H~~:~N:E'~6~~6~:~~~:!v~·DETRIMENTALTO"THECOMPANY.IRw·1 DaI8 ~ 1:- Ir I
.... ~.... T07073-UHA-IC-X304
-.......... TCE.5146A-510-00-1128
2
A
B
MEDIAN SELECT CIRCUIT LOGIC
c
B
D
E
gO£X-:JI-VHn-£LOLOl 'ON 'E>Ma
MEDIAN SELECT CIRCUIT SYMBOL
3
AVERAGE SELECT CIRCUIT SYMBOL
4
5
7
PUSHBunON INPUT
PB ~~c.~~OU~ 20
C
PUSHBunON INPUT
I PB I ~~c.R:J8R 9 f-------------j
LIMIT TO BE SET 1 % HIGHER THAN MAXIMUM EXPECTED RATE OF CHANGE OF
PV (PROCESS VARIABLE).
OUTPUT
AVERAGE SELECT CIRCUIT LOGIC
NOTE: LOGIC IS TYPICAL FOR FOUR OR MORE INPUTS.
I FOR CONSTRUCTION I
BAD DATA QUALITY
D
2 OUT OF 3 COUNTING CIRCUIT
T".
",No
""1
Pap-No. 005
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO'THE COMPANY. Rw. DatIl
A
T
A,B,C
LIMIT TO BE SET 1 % HIGHER THAN MAXIMUM EXPECTED RATE OF CHANGE OF
PV (PROCESS VARIABLE).
OUTPUT
AVERAGE SELECT CIRCUIT LOGIC
L..._----iL/n I--~I-----' NPUTS AUTOMATICALLY
EFAULT TO 0 ON DETECTION
F BAD DQ (DATA QUALITY).
D
T=A
T=B
T=C
NOTE: HIGH & LOW DEVIATION LIMITS TO BE SET ON A LOOP BY LOOP BASIS.
H=5%
A
L=-5%
EXCESSIVE DEVIATION INPUT 1
H=5%
A
L=-5%
EXCESSIVE DEVIATION INPUT 2
H=5% L=-5%
A
EXCESSIVE DEVIATION INPUT 3
n= NUMBER OF INPUTS WITH GOOD DATA QUALITY
f'nc..=...:O"-- +--_ BAD DATA QUALITY
T=A
T=B
T=C
NOTE: HIGH & LOW DEVIATION LIMITS TO BE SET ON A LOOP BY LOOP BASIS.
H=5%
A
L=-5%
EXCESSIVE DEVIATION INPUT 1
H=5%
A
L=-5%
EXCESSIVE DEVIATION INPUT 2
H=5% L=-5%
A
EXCESSIVE DEVIATION INPUT 3
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANy)
TCE CONSULTING ENGINEERS LIMITED
........
-
.!ft!:~;g~
Doosan Heavy Industries & Construction
p.,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
w«
f-'~-+--+---1FUNCTIONAfA~<t?P DIAGRAM ~
TYPICAL LOGIC(1/4)
DlpI:. f'ROIlUCTIONCESIClNTQ\1
Doosan Heavy Industries Dept. & ConstrucUon Co., Lid.
DflllliIV;lNCI.
T07073-UHA-IC-X305
TCE.5146A-510-00-1129
A
B
C
D
E
90£X-::)I-'vHn-£LOLOl 'ON 'ElMa I
PRI/RED/AVG CIRCUIT LOGIC
PRI/RED/AVG CIRCUIT SYMBOL
( PRI) ( RED )
AI
AI
NOTE: HIGH & LOW DEVIATION LIMITS TO BE SET ON A LOOP BY LOOP BASIS.
EXCESSIVE INPUT DEVIATION
lA
H 5% L--5%
___ -----II '"
___ ----r~~~-----~~--~~
PRI/RED/AVG
rl A
&~,e~ -6 t---------+=BA:.:::....:::.::D DATA.:..=:..:::cQUALlTY~------1
PUSHBUTTON INPUT
II , I OPERATOH[QJy. -+_+- ---1
II PB I SELECT PRI I'
f___-------------+- BAD DATA QUALITY
I
2
PUSHBUTTON INPUT
II ,I OPERATOR[g] 1f-+----+-+---+---1
II PB I SELECT REDJI
PUSHBUTTON INPUT ~LP
II PB I s~rf§~j,~~f----------i-
3
LIMIT TO BE SET 1 % HIGHER THAN MAXIMUM EXPECTED RATE OF CHANGE OF
PV (PROCESS VARIABLE).
OUTPUT
4
NON-REDUNDANT INPUT LOGIC
NON-REDUNDANT INPUT SYMBOL
INPUT 1
AI
,------i IA
/ 1 BAD ~DATA QUALITY
l-~t--I / Q f___ .... =::...:::===.:.:...---+-- BAD DATA QUALITY
5
LIMIT TO BE SET 1 % HIGHER
MAXIMUM EXPECTED RATE OF CHANGE OF PV (PROCESS VARIABLE).
OUTPUT
, ..
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
7
.......
-
.!f-t!:~~'l;I
Doosan Heavy Industries & Construction
I
P.", 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
"" "n "'" w«
~ 1+-1H11 ac, " TItIo
FUNCTIONAL LOOP DIAGRAM
- 1+-1H11 , ...... (ABC)
.
:r 1+-1H11 K.T.I..EE TYPICAL LOGIC (2/4)
~~ f'ROI)UCTlONCESlClN~ I FOR CONSTRUCTION I
""No
~~~~~nl~.~ ~ IUNUl
........ T07073-UHA-IC-X306
&,l4-' ..... P.D.JlNlJ.H.KI.IK.T.LEE &"_~D.JL.t.DJ.H.K .. IC.T.LEE
--..... TCE.5146A-510-00-1130
A
E
3
--1 DEVIATION ~
CIRCUIT '--------
LO£X-::)I-'vHn-£LOLOl 'ON 'ElMa I
AUTO/MANUAL STATION CIRCUIT SYMBOL
B
C
D
AUTO/MANUAL STATION CIRCUIT LOGIC
AUTOMATIC DEMAND
TRACK CONDITION (TRACK SOURCE)
A ( :E:::~ND
T ATION
AUTO PERMIT 1
PROCESS VARIABLE INDICATION
2
(PERMIT TO SELECT A)
MANUAL REJECT 1 THRU MANUAL REJECT n
THRU
AUTO PERMIT n
(SELECT B)
DEVIATION CIRCUIT SYMBOL
AUTO PERMIT 1
AUTO
THRU AUTO PERMIT n
PUSHBUDON INPUT
II PBI ~lL~~~T~~+'51If---_------i
2 SEC
EXTERNAL AUTO PUSHCBOU~~~qNPUT
II PBI ~~c~N~~~f----------i
~M~A~NU~A~L~R~E~JE~C~T~1 __ ~r-\f--- ~
MANU"'l'tMEJECT n \....J
MANUAL (TRANSFER T1 TO B)
MANUAL
l
NOTE
PUSH BUDON OUTPUT IS MOMENTARY. RESET (R) OF MEMORY IS DOMINANT.
n= TOTAL NUMBER OF REQUIRED REJECTS/PERMITSirRACK CONDITIONS.
ACTUAL REJECTjPERMIT/TRACK CONDITIONS ARE DeFINED ON A LOOP BY LOOP BASIS. TRACK CONDITION TRUE SETS T1 TO B WITH ACTUAL A/M STATION VALUE FOLLOWING THE SPECIFIED TRACK SOURCE INDICATED IN PARENTHESIS.
DEVIATION CIRCUIT LOGIC
4
5
7
DRIVE FEEDBACK
FINAL DRIVE DEMAND
,~~". ~
T ~ DRIVE NOT FOLLOWING DEMAND
L__-+--.r---I 19
LJ20 SEC.
NOTE: HIGH & LOW DEVIATION LIMITS AND DELAY TIME TO BE SET ON A LOOP BY LOOP BASIS.
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
.......
-
.!f-t!:~~'l;I
Doosan Heavy Industries & Construction
I
P.", 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
"" "n "'" 'fA
~ 1+-1H11 ac, " TItIo
FUNCTIONAL LOOP DIAGRAM
- 1+-1H11 , ...... (ABC)
.
:r 1+-1H11 K.T.I..EE TYPICAL LOGIC(3/4)
~~ f'ROI)UCTlONCESlClN~ I FOR CONSTRUCTION I
""No
f::"
&,l4-' ..... P.D.JlNlJ.H.KI.IK.T.LEE &"_~D.JL.t.DJ.H.K .. IC.T.LEE
~~~~~nl~.~ DIP'- IUNUl
........ T07073-UHA-IC-X307
--..... TCE.5146A-510-00-1131
A
B
E
2
BO£X-OI-VHn-£LOLO.l ·ON ·E>Ma I
FD/ID/PA FAN BALANCING CIRCUIT SYMBOL
c
D
FD/ID/PA FAN BALANCING LOGIC CIRCUIT
3
4
COAL FEEDER BALANCING LOGIC SYMBOL
@
j
+
- c:
0.5 +
A X - ~
I CD
Select b
FAN B _ AUTO
FAN A _ AUTO
Jb
Select b ~
----------------~ T ~--------~
-50
A
>
50
A
<
FROM MASTER
Select b
A
FAN A & B _ AUTO
------~--------~ T
,-------1 L:
A
+
- L:
I
~ 0
~~
~~ + +
DIRECT '-"-"-=-=-'----------1 V j>
FD/ID/PA FAN Select b
RUNBACK REQUIRED
T
T
A
BALANCING BIAS
Note: CD Master Demand
(g) Fan - A Demand
@ Fan - B Demand COAL FEEDER BALANCING LOGIC CIRCUIT
5
7
FOR _ A DEMAND
+
COAL MASTER DEMAND ----..----------------------1- ~
FOR IN AUTO --..._S_e_le_c_t_b---l T
A
L.._DI_R_EC_T __ -I V}
+
+
L:I--------------------_J
Note: Typical for FOR B Through FOR E
a ••
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANY)
FORA
TCE CONSULTING ENGINEERS LIMITED
--
-
"'"tl~a~
Doosan Heavy Industries & Construction
I
... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
I FOR CONSTRUCTION I
... "n "'. NfA
::- 14-12-l11 II.C." ""
FUNCTIONAL LOOP DIAGRAM
- 14-12-l111 , ...... (ABC)
.
=- 14-12-l111 K.T.LEE TYPICAL LOGIC(4/4)
~~ ELECTRICALI,CDNTROLS
I'RODUCTlONDE8KlN~ T",
"'11-
&'+-1!-G~D.JUM;J.H.k" k.T.LEE .&,11 ........ P.ILIUMlJ.IlKII K.T.LEE
I ~H~~:~N:E'~6~~6~:~~~~!v~·DETRIMENTALTOlHECOMPANY.IRw·1 DaIB ~ 1::-- 1:- I
-".... T07073-UHA-IC-X308
--.... TCE.S146A-S10-00-1132
Page-No. 008
i------------_j I
I I
L _
A
2
BLR MASTER IN AUTO
~~~~~~~======J=1--~--
B
ULD
FROM CLIENT
x y
(MW) kg/cm2.g
0 100
280 100
320 106
480 149.1
640 199.1
800 250.1
830 251
1000 251 I FOR CONSTRUCTION I
c
D
60£X-:)I-'vHn-£LOLOl 'ON 'ElMa
3
BAD DATA QUALITY MAIN STEAM PRESS
4
T4~A BOILER MASTER IN AUTO r'V'I P
- - - - - - - - - - _'- -16r --
I
~4-------~ --
~~~~~~~--------0--
TRACK T1
-----~
-,
~
-,
MAIN STEAM LEFT PRESSURE (0-350kg/cm2.g)
HP BP PRESS. CONTROL IN AUTO J=1
-----------------
ULD < 30%
-----------------
5
RIB IN PROGRESS
6
7
,.-
/ /
(
I /
DIRECT I /
------I'
I /
1/
v
{(X)
+
ULD
SLIDING PRESS SETPOINT
-t- ---0- - ~3__:'~ I
I
I
_j
FIELD SETTING
TO ABC 117
F
MAIN STEAM RIGHT PRESSURE (0-350kg/cm2.g)
<
MAIN STEAM PRESS
Pagt-ND. 116
THIS DRAWING IS THE PROPERTY OF DOOSAN. IT IS NOTTO BE COPIED OR USED IN AN'f WAY DETRIMENTAL TOlHE COMPANY. Re.. DcrIII
TO SQC-405
>310kg/cm2
MAIN STEAM PRESS HI TO MBC 842.2-28
NOTE1
MAIN STEAM PRESS HI
NOTE:
1. THIS IS REFERENCE OATA. THIS SETPOINT WILL 8E SETTED AT SITE.
I BM01A I
T07073-UHA-IC-X309 TCE.5146A-510-00-1133
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
.!f-tl~a~
Doosan Heavy Industries & Construction
.. -<0 ...
... "" 4000 MW ULTRA MEGA POWER PROJECT ......
AT MUNDRA, GUJARAT, INDIA tc-------1
N/A TJPI
1IUo ...........
FUNCTIONAL LOOP DIAGRAM (ABC)
:- 14-12:-11
. 14-12:-11
::- 14-12:-11
Dopt. PRODUmlONDEBIGNTEAlI MAIN STEAM PRESSURE .... "
_.No.
2
3
4
5
7
A
B
O~£X-:JI-VHn-£LOLOl 'ON 'ElMa
BLR MASTER IN AUTO p-
--------------
(SELECT B)
----------
TBN MASTER AUTO ~
----------~--
f*1
x y
-50 -25
-10 -5
-3.5 0
0 0
3.5 0
10 5
50 25 -~~~~~~--------~-----
-~~~~~~--------~-----
NOTE 1
THIS IS REFERENCE DATA. THIS SETPOINT WILL BE SETTLED AT SITE.
c
D
E
FROM ABC-116 MAIN STEAM PRESSURE
ERROR
HPBP QUICK OPEN
FROM CLIENT
x y
kg/cm2.g
-20 -20
-5 -5
-1 -0.5
-0.5 0
0 0
0.5 0
1 0.5
5 5
20 20 MAIN STEAM PRESS> DEMAND [&;)
~----------------------------~
I
MW ERROR
07
I
I MAIN STEAM PRESS < DEMAND [&;)
L ~
MAIN STEAM PRESS ERROR
FA02
NOTE 1 f1~)
BLR MASTER IN AUTO
-. -0- - ~ - - - ~P ~Y:S~V: :S:O~ ~.:-
TRACK T1 L-{_ - - - - - - - - - - - - --
~----------
/ RIB IN PROGRESS
---------~-----------
n I
I f4{X)
I I
--------_j
+
x y
(MW) (X)
0 0
280 28
320 32
480 48
640 64
800 80
830 83
1000 100 -15% +15%
+
TRANSIENT COMMPENSATOR
BOI LER MASTER
A
fJ(X)
fJIX)
X y
(T/H) (X)
0 0
124.92 28
139.68 32
188.64 48
241.2 64
295.2 80
306 83
368 100 TOTAL CORRECTED FUEL FLOW 05
FA02
.... COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANy)
BOILER MASTER DEMAND
TCE CONSULTING ENGINEERS LIMITED
--
-
"'"t!~;g~
Doosan Heavy Industries & Construction
"",.. 4000 MW ULTRA MEGA POWER PROJECT ...,_~
AT MUNDRA, GUJARAT, INDIA 1-----1
NfA
I FOR CONSTRUCTION I
r:~_+-_-+-_--1TFUNCTIONAL LOOP DIAGRAM (ABC)
- .
BOILER MASTER CONTROL(1/13)
DIp!. f'ROIlUCTIONCESIClNTQ\1
Doosan Heavy Indusb1es DepI. & ConstrucUon Co., Ltd.
DralingNCI.
T07073-UHA-IC-X310
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO'THE COMPANY. Raw. DatIl
TCE.S146A-S10-00-1134
T",
.... No
'"'1
Pagl-No. 117
A
c
E
B
4
RUNBACK IN PROGRESS (SELECT A)
~-----------------------------------
~ ~£X-:JI-VHn-£LOLOl "ON "ElMa I
FUEL RUNBACK RATE
~-----------------------I
I •
D
ULD
FROM CLIENT
2
T.~--------------------------~
FUEL "U'BACK "E"O / / Q
~ ------------------__/ 100"{800MW)
100" (800MW)
10 FAN RUNBACK RE'O (SELECT 8)
~---------------------
RUN8AeK TARGEr A
5o" (400h.1W) 100" (BOOMW) A
3
(02\ FO FAN RUNBACK RE'O (SELECT B)
~---------------------
T3~------------~ •
RUN8AeK TARGEr A
5o" (400h.1W) 100" (BOOMW)
~A FAN RUNBACK RE'O (SELECT 8)
~---------------------
T4~-----------------•
RUNBACK TARGET A
50" (400MW)
BOP RUNBACK TARGET FROM CLIENT
5
7
RUN BACK TARGET
TO CLIENT
I FOR CONSTRUCTION I
TCE.514BA-510-00-1135
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
.......
-
.!ft!:~~y;j
Doosan Heavy Industries & Construction
I
... "" 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
'fA
"" ,"n
~ 1+-1H11 .. "
- 1+-1H11 t. .....
.
=- 1+-1H11 K.T.I..EE
..,. f'ROI)UCTlONCESlClN~ "" ...,_"'"
FUNCTIONAL LOOP DIAGRAM (ABC)
BOILER MASlER CONlROL(4/1J) RIg. liD
IAl
~_r4-'''''P.D..lNld.H.KII ItT.LEE &"-GI-III~IJ.H.K"K.T.LEE
Dooean Heavy Industries DIp!:. & Consb'ucUon Co., Ltd.
_'"
T07073-UHA-IC-X311
A
B
C
D
E
F
2
TCE.5146A-510-00-1136
,m:X-:)I-'vHn-£LOLOl ·ON ·ElMa I
j-----------------~---------------~
I ,-----G
I I
@ E~~'~~N~~"=_""'_:E -,-_-p-----L-----------l_------------~D-:":-R:':"~E~I~---~
I I
fo4\ ULD > ID FAN LIMIT I
~------------------------------------------------~
3
j-----------I-----m----------------~
.. ----- R
I I
I I
@-E!!!!~FP_F~ ~TJ'! ~~'- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - j-_-P -L t F':.'~ ~~JN~~R~U~"E~ __ ~
I :
I I
~~~~~~~------------------------------------------~ I
I I I I I
i-----------i-----~---------------~
I t-----G
EITHER PA FAN NOT IN SERVICE I :
~-------------------------------------------------;~~- L L ~~~~~~~~~ __ ~
I I
ULD > PA FAN Llt.Arr I
~------------------------------------------------~
~ HEAVY OIL FLOW r-:------1
~~~~B~------------------------~~~L~~~~~~~~------------I f,(X)
FUEL RUNBACK RECD
----1--i--~---------------~
"--T--G
I I
L ~
x y
(T/H) (MW)
o 0
< COAL FDR "A- ON >----------- .. -
FROM MBC 860.2-64
< COAL FDR "B" ON >-----------.
FROM MBC 860.2-64 "
< COAL FOR "c" ON >- - - - - - - - - -- ..
FROM MBC 860.2-64 L
< COAL FDR "0" ON >----------- ..
FROM MBC 860.2-64
< COAL FDR "E" ON >-----------.
4 FROM MBG 860.2-64
< COAL FOR "F" ON >-----------.
FROM MBC 860.2-64 - 43.6 208
+
HI
L +
L +
+
re-; LIGHT OIL FLOW D(,)
'<!E?J
< ULD >
FROM CLIENT >45MW
62
x (T/H)
y (MW)
FUEL RUNBACK RATE
o
o
13.1
5
r- -=c=c~}-------T----------------------------------------r---------------<oo.-:.=.," >
10 FAN RUNBACK REQUIRED: :: L..J---l_ - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - + - - - - - - - - - - - - - - - - -1 RUNBACK NOT INITIATED I~
@r----------+- -~--:--.. i-----®---1----J
@-F':.'~~N~~R~U~E"__+ J_~ __ • :
(@)-p~~ ~N~~R~U~E"_ _ t - - - - - J- -.0- ~ - - - --,
~~~~~~~~--+--------.: :
I I I
< ..: ::...:~~ >- - + - -. ~ - - - - - t = =0 - - - - -- --~, ~.- - - - - - - ~ B _:- _:- _:- _:- _:- _:- _:- _:- _:- _:T- _:- _:- _:- _T - - - - - ~"~",'" ~
: L------.JZI---~FiELOSIT-f I RUNBACK RESET :
: J L ~ _Nc:_R~~~I~~G_':E~__@
@ ~o":"~~~~~ J 1__________________ "D'
I I I
~~~--------------------------J
6
NOTE:
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
7
Jf-~Aa~
Doosan Heavy Industries & Construction
TeE CONSULTING ENGINEERS LIMITED
I
...... 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
N/A
1IUo
FUNCTIONAL LOOP DIAGRAM (ABC)
:- 14-12:-01
. 14-12:-01
::- 14-12:-01
Dopt. PRODUmlONDEBIGNTEAlI FOR CONSTRUCTION
BOILER MASlER CONlROL(5/1J)
&l+-1H11~D.JUNCJ.H.K"
_.No. T07073-UHA-IC-X312
~11"""'~.D.dUNGJ.H.KII IC.T.LEE
I ~H~~:_~N:EI~~~~~~O:~~~::!vOC::·DETRIMENTALT01HECOMPANY.IRft·1 DaII= ~ 1;- 1:- I
r",
.... No
PIIgt-NcI. 119
2
3
4
5
7
A
B
c
D
E
£~£X-::)I-'IfHn-£LOLOl ·ON ·E>Ma I
f04\ MAIN STEAM PRES < DEMAND
~-----------------------------------
r - - --c=::J9
~ AIR FLOW < DEMAND
~-----------------------------------
@- SA FLOW CONTROLLER HIGH LIMIT
@ COAL FLOW CONTROLLER HIGH LIMIT I
~------------------------------------ I
p--------~-------~
(Oi""\ COAL FLOW < DEMAND ~
~----------------------------------- mw~
~ FLOW CONTROLLER HIGH LIMIT
~ -----------------------------------
f05\ FW FLOW < DEMAND
~------------------------------------
~URN PRESS CONTROLLER HIGH LIMIT
~~~~~~~~----------------------------
@ CO~F~W ~N~O~~0'l0-I~ _
f02\ COAL FLOW> DEMAND
~------------------------------------
f03\ FW FLOW CONTROLLER LOW LIMIT
~------------------------------------ 1----c=::J9
~ ~O~ ~M~D_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ :
~------------~--~
~R~PI~£S~O.."l:':R~L~L~ ~T_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ TO CLIENT
@ MAI~T~M~~ ~~N~ _
QIDFU~~~~~~ _
~C~0~2_12~------G
FROM MBC 842.4-54 _ _ 2/3 - - - - - - - - ....
~C~0~2_1_!l_ ---&>- S
FROM MBC 842.4-55 I
~C~40~2_1_!l_~-----j FROM MBC 842.4-56
MFT
MFT "--'------_.../
TO SQC-400
+
L +
MAIN STEAM FLOW
TOTAL STEAM FLOW
TO SQC 402
I 30%
L--{D-~
TO MBC-848.1-27
(REF NO: TCE.5146A-580-IN-1821(SH10l)
SOOT BLOWER STEAM FLOW FROM SiB CONTROL SYSTEM
I FOR CONSTRUCTION I
I
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANy)
TCE CONSULTING ENGINEERS LIMITED
--
-
"'"t!~~~
Doosan Heavy Industries & Construction
... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
"" ,"n "'. NfA
::- 14-12-l11 .... ""
FUNCTIONAL LOOP DIAGRAM
- 14-12-l11 , ....... (ABC)
.
::- 14-12-l11 k.T.LEE
BOILER MASTER CONffiOL(6/13)
~~ I'RODUCTlONDE8KlN~ L:,.
&14-1I-Gp,D..IUNG.J.II.KIIIC.T.LEE &"_~D.JUHGJ.H.KIIIC.T.LEE
~~~~:~n'~~:. Dept. lUND
-~'". T07073-UHA-IC-X313
--.... TCE.5146A-510-00-1137
T",
"'11-
l'agl-No. 122
A
B
c
D
E
1>~£X-::)I-'IfHn-£LOLOl 'ON 'ElMa
2
3
ULD
Rate Adjust
Rate Adjust
NOTE1
Rate Adjust
NOTE1
O~1000 MW
4
5
7
NOTE
(SELECT A)
Rate Adjust
NOTE1
NOTE1
Rate Adjust
ULDINC~
~---------------------------------------~
I I I I I I
I I
'ex'
For
LOAD DOWN
load Down Rate
'ex'
Return Rate
60
NOTE1
Rate Return 'a'
TRANSIENT COMPENSATOR OUTPUT
L ULDDES~
---------------------------------------~
IlYPICAl TRANSIENT COMPENSATOR I
I FOR CONSTRUCTION I
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
-
-
"'"tl~~y;j
Doosan Heavy Industries & Construction
NfA ...
"",.. 4000 MW ULTRA MEGA POWER PROJECT .... ~
AT MUNDRA, GUJARAT, INDIA 1------1
- , ..
f.C;_---1--+--1 FUNCTIONAtA~<t?P OIAGRAM
~
"'1
Pap-No. 124
BOIL.£R WASlER CON1ROL(7!13)
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO'THE COMPANY. Raw. DatIl
DlpI:. f'ROI)UCTlONCESlClN~
Doosan Heavy Industries DIp!. & Consb'UcUon Co., Ltd.
DraWlgNa.
T07073-UHA-IC-X314
TCE.S146A-S10-00-1138
2
A
B
c
D
E
F
g~£X-:JI-VHn-£LOLOl 'ON 'ElMa
3
4
5
6
7
ECONOMIZER INLEr FEEDWATER PRESSURE
ECONOMIZER INLEr FEEDWATER FLOW
ECONOMIZER INLEr FEEDWATER TEMPERATURE
BAD DO ECON INLEr FW PRESS.
(SELECT B)
I I I
~ ECON INLEr & ~ FW TEMP MATCH
@- ~Y ~O~ J.S~E~ ~ I
I I
10LAB50EA001-YF01
--c=::J3>
ECONOMIZER INLEr FW FLOW LOW
A
ECON INLEr FW FLOW 05
UG01
ECON INLEr FW FLOW
TO SOC -400
------@9>--------~
TO MBC 842.1-24
------@9>--------~
TO MBC 842.1-24
---- ~------- ~
~ ~
TO MBC 842.1-24
,I
I
hL --t-
505.2 T/H I
L_
(1)~~~~----------------------------------------------------------------------------------------.-( BOILERFWFLOW
'-------_/ TO SOC -322
20
o
BOILER FW FLOW
3 SEC.
~~----~---P-l ,----
OPERATOR SELECTS AUTO L I
- - - - - - r m- ~~~T~D~ ;8~~7:Br ~~ ~A!£fO_ - - - -:- i- --
.Q!'~AIQR2Eg:C.I? ~I>!!,JAhJ @TOTALFW.I / ~ - _ _p- I I
'0' FLOW /L __ I I
'--®-_'@"_M0.Qf:__ p: I
I 1--1-1-
f..,@~~:":~~1l-'~",~",PE=A~-"'A",J[C'IIR'------- __ • 0~- _ _ :: L - - - - - - - - - - - - - - - - - - - - - - -<~_T",O,=~""~",R",~",~D,,,GE-;v-=-LV::--~>
t QRr_ M.Q!l~ _:_O~ ~ I I TO SOC -408
5 MIN I I
L - - - - - - - - - - - -I- -1-1 AUTO DRY MODE
1- - - J L _j _ r - - - - - - - - - - - - - - - TO BCP STOP
@-- - ~Nr_S~N~:~~M~H- - - - - -t- i ~ 1- T~:~~~4.00+=+=-=-,
. -----1- ~~-r DRY MODE
~EPOUTLErST M >30'C I ~ .... _I?_R.!...M~.o;E+~~=""
~UPERHEATED -------p I I I
~CON INLEr& FW <2'C 1- I L _
~EMP MATcH- - 1" - - - I I
I I I
SUPERHEATED- - - - - - - - - - --
------------------~
TO SOC -400
ECON INLEr & FW TEMP MATCH TO BCP START/MFT
TO SOC -400
I FOR CONSTRUCTION I
T07073-UHA-IC-X315 TCE.5146A-510-00-1139
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANY)
TCE CONSULTING ENGINEERS LIMITED
-
-
Jf-t!~~'il;I
Doosan Heavy Industries & Construction
Sub-Suppllar
.... 4000 MW ULTRA MEGA POWER PROJECT "' .....
AT MUNDRA, GUJARAT, INDIA f------1
NtA
1"~_+-_I-----1"FUNCTIONAtA~~?P DIAGRAM ::-
FEEDWA TER DEMAND (1)
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN AN'f WAY DETRIMENTAL TOlHE COMPANY. RIw. DaIII
Dept. ~~~~~=~
DoosanHsavylndustries DIpl
& Construction Co., LItL
r",
.... No
"'1
I'G)e-No. 125
2
3
4
5
6
7
A
B
C
D
F
9~£X-:)I-'vHn-£LOLOl ·ON ·ElMa
CURRENT ULD
/
SEPARATOR OlJTLET STEAM TEMPERATURE
SEPARATOR OUTLET
~R~~---,x~·---~y_/~
kg/cm2.g '"C)
FROM CLIENT
f35\ TOTAL SH SPRAY
~WATER FLOW
BLR MASTER 03 UM06
(20'- TOTAL FW FLOW
~ f'(lI)
X Y
(MW) (RATE)
0 0
280 0
480 4.2
640 4.2
800 4.2
830 4.2
1000 4.2 L_ __ ~--Ir AVERAGE ll----_J
I I
fCt) 30 SEC
NOTE 1 f(X
FW RATIO CONTROLLER NOT ALITO
------------
fCt) 30 SEC
fCt) 2 SEC
"A- PLATEN SPRAY
+ -0- IN AUTO
/'v'"--JL.-.- ..... ~~~~~~;o;:;4 t, f- Ii" - - .; ;:T~ ';RA~
- - SET -c ~ - -0- -T3-=-B'!:!!-~ - -
K / TOO- -------T4:"B----
-- ------------
_ _ _ _ rvI _ ~TQ_!l~MQQ-E (i2\
~ ~
-,
I
I
I
.--- _ __,/' ----H
BFP RIB REQUIRED >-FROM CLIENT
fooo
X Y
(MW) tC)
0 320
280 344
350 364
400 378
480 401
530 407
580 412
640 419
700 424
750 427 fCt) 30 SEC
> 44S"C
374
I:I~
I L2 MIN ~ 1 (SELECT B)
fCt) 10 SEC
698 T/H
@ ~T~ ~~ - --{Z]--
SEPARATOR OUTm STEAM SATURATION TEMP TO sac 423
I t
EPARATOR f-=----j----'=----j T ,l>~mURE SETPOINT
f,(X)
-7
... ----'"1+ D. I--~----___.
H/
/ > 30·C
@
SEP OUTLET STEAM SUPERHEATED
X Y
(") (T/H)
0 0
28 888
48 1367
64 1831
80 2325
83 2425
100 2921 f (X) 0.8-1.2
<
1033T/H ~::;;::~;;:s;2~f(X)f---------C9
MAIN STEAM FLOW )>--------[3-- pFROMCL~
~~~~-----~ i
FW009 k~M~E _ S - - - R II MINIMUM
'r' ECON INLET
FW FLOW
f11Y1i\ I SETPOINT
~ • ANY~~E~~~ I 0.0 (~~:~7~)
I I A A
~-'_--J-J A B
~-- --r i _j'''''''' >, r---t---+---~_,~>----,I
~h'- : ~~B _P---+-----L...-J
dS- ___fJ _j J;:::CT B) T l--r01--
FROM MBe 844.1-72 120SQ A I ~ECT
/04\ SEPARATOR STORAGE TANK II A
~ LEVEL FW DEMAND 8
L.-----0---_j
-,
-,
'\_ _2~FW 20 ~T~R~ ~PT f0\
(SELECT A) ~
, ~ FW REMOTE SETPOINT
~ (REM STPT)
5 SEC ~f2O\2c:0::+-.!!B"'01"LE"'Rc!FW"'-'F"LO~W!---------__IfCt)f_---------f_---:cFB~#~1_ ... --I-
~
+
(SELECT B)
L ~FLOW~
>DEMAND~
f(x) f-------+---cfIJ-+-[x
_'ill' Ml1!Q ><._Q·L -©- 15-
~er_B~TQ_x.Q:? _j
A
L+ I-- __ =B,--J:::J I DEADBAND
+
~0-T4~B
L_ (TRACK T4)
FEEDWATER
~
"\
\ (SELECT A>_A - - - - - - ~ ~N ~TQ_
r - - - '-1- - - - - - _Bfl' '!_!_N~TQ_
@
o 100
10
20
30
35
40
50
60
70 284.48
80
89
100
150
200
220
225
SOE
151.11
179.04
211.38
232.75
241.41
249.17
262.7
274.29
293.62
300
309
346
364
372
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TeE CONSULTING ENGINEERS LIMITED
Jf-tl~~~
Doosan Heavy Industries & Construction
<~_::.w:::U:::T~~/_::R::::E~:,R.::~::_P~T_>- - - - - - - - - _n :::=
TOCUENT ~
FW DEMAND
.. -<0 ...
I
... ""
4000 MW ULTRA MEGA POWER PROJECT
AT MUNDRA, GUJARAT, INDIA
Scale N/A Tp
... ._
:- 14-12:-11 ""'"
. 14-12:-11 , ........
::- 14-12:-11 K.T.LEE
... PRODUmlONDEBIGNTEAlI 1IUo ...........
FUNCTIONAL LOOP DIAGRAM (ABC)
.!::!!2li:
1. FUNCTION CURVE TO BE PROGRAMMED PER ASME STEAM TABLES TO PROVIDE SATURATION TEMPERATURE.
I FOR CONSTRUCTION I
FEEDWATER DEMAND (2) .... No
I'aIJt-ND. 126
!Ai
&1+-1H11~D.JUNGJ.H.ICIM IC.T.LEE ~11-C1H1~D.dUNGJ.H.1CI1i IC.T.LEE
~~~~~nl~.~lt~~ Depl l"
-.... T07073-UHA-IC-X316
-....... TCE.5146A-510-00-1140
2
3
4
5
7
A
D
E
B
c
H£X-OI-VHn-£LOLO.l ·ON ·E>Ma
SEPARATOR OUTLET PRESSURE
SEPARATOR STORAGE TANK LEVEL
SEPARATOR OUTLET PRESSURE
TO SOC -400
SEPARATOR STORAGE TANK LEVEL HIGH
~---
TOTAL CORRECTED FUEL FLOW
10CJF10EU013A ~
~--------------------------------------~-------
I
I 10CJF10EU013B ~
-~-------------------------------------~-------
I I
I 10CJF10EU013C ~
L ~-------
14.3M
~0~5~~S~E~PA~R~A~J~0~R~L=EV~E=L~(~D-T~0-W~C~H~AN~G=E~)-- ~~--~HH~
FW01 ~
16.3M
---~--~~~J==t--------------------------------------------
SEPARATOR STORAGE TANK LEVEL
TO SOC -400
~ ~Q_-------------------------------------------
> 2M
H~ r-------------- ~r-~~------------~~---------------,
I I
L 1S5:~~T_Al§-~"
, ,
A
B
SEPARATOR STORAGE TANK LEVEL HIGH MFT
TO MBC 842.2-31
SEPARATOR STORAGE TANK LEVEL HIGH MFT
TO MBC 842.2-31
SEPARATOR STORAGE TANK LEVEL HIGH MFT
TO MBC 842.2-31
SEPARATOR STORAGE TANK LEVEL HIGH TRIP ALL FW PUMPS
TO CLIENT
/ / /
~A.1).1)9. ~~~R!'T9.B.l~~ _ _/ / (SELECT B)
DIRECT MFT (0;;\
\Q§7
{<{Xl
X y
~QL~~Q~~.! ... ::-X!l(J-2--c=:::D> (MI (%1 X y
0 0 (MI (%1
10.5 0 0 0
~Q~~Q~~~~~~--c=:::D> 11.5 10 13 0
12.5 40 15 100
13.5 100 SEP. OUTLET STEAM
SUPERHEATED
WR VALVE FEEDBACK
WR VALVE DEMAND
X y
tel (RATEI
0 1
40
50 1.02
60 1.03
70 1.04
80 1.05
SEPARATOR STORAGE TANK 90 1.06
LEVEL FW DEMAND 100 1.07
110 1.08
120 1.09 ZR VALVE FEEDBACK
ZR VALVE DEMAND
Dapt. =~..,~
Doosan Heavy Industries Dept.
Page-No. 147
SEPARATOR FLOW TO ATMOSPHERIC FLASH TANK
X y
(M) (T/HI
-8 -300
-4 -220
-2 -120
0 0
2 40
4 150
6 250
8 320 X y
(T/HI (T/H)
0 0
10 71
20 142
30 213
40 284
50 355
60 426
70 497
80 568
90 640
100 711
110 782
120 853
125 888
130 924 16
o
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANY)
TCE CONSULTING ENGINEERS LIMITED
NOTES:
--
-
1. CONSTANT REPRESENTS THE HEIGHT OF THE REFERENCE LEG ABOVE THE LOWER TAP UP TO THE CONDESATE RESERVOIR LEVEL.
2. CONSTANT REPRESENTS HEIGHT OF NORMAL WATER LEVEL ABOVE LOWER TAP.
3. fjX) AND@X)PROVIDING SPLIT RANGE CONTROL BETWEEN WR AND ZR VALVES TO BE FIELD SET BASED ON INSTALLED VALVE CHARACTERISTICS.
.!f-t!:~a~
Doosan Heavy Industries & Construction
p.,.. 4000 MW ULTRA MEGA POWER PROJECT -~
AT MUNDRA, GUJARAT, INDIA 1------1
'/A
T".
f'-~-+--+----1FUNCTIONAfA~~?P DIAGRAM :-
I FOR CONSTRUCTION I
& Construction Co., Ltd. DIUlllngNII.
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USEe IN ANY WAY DETRIMENTAL TOlHE COMPANY. Rw. DatIl
SEPARATOR LEVEL CONTROL
T07073-UHA-IC-X317 TCE.5146A-510-00-1141
",No
"'1
A
B
.__~I DEVIATION II-- _ ___'
I CIRCUIT I
2
~OHAG15M041 WARMING LINE VALVE FEEDBACK
8~£X-:>I-'o'Hn-£LOLOl "ON "ElMa I
3
4
5
7
AI
c
D
E
F
SEPARATOR STORAGE TANK WET LEG LEVEL
r, LT
I_!OHAG10CL101
~-6"Om)
r",
.... '"
l'llge-lio. 150
-----I PRI/RED/AVG !r-------'
I LEVEL I. SEP OUT PRESS f02\ CALCULATION 1f------------------------------------+~S"'p"'0,...1-l
+
K / t I.1..:'.§_<I.~~K_T1)_
3M
/)~E~~:':_~_@-------------------i\j[[9...PB'f-~O_Q~- ©
/
/ T2=B (TRACK T2)
~------------------------------------------
A
B
A
0% A
B
T2 ~~~I..§L ~~-~
A
AO
/ LCV- \ /10HAG15M041\
WARMING LINE VALVE DEMAND
I FOR CONSTRUCTION I
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANY)
TCE CONSULTING ENGINEERS LIMITED
--
-
!f-t!~a~
Doosan Heavy Industries & Construction
I
"' ... 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
... .... .... NIA
:- 14-1H1 ..... ".,
FUNCTIONAL LOOP DIAGRAM
- 14-1:H1 ,......., (ABC)
.
::- 14-1:H1 It.T.LEE WARMING VALVE CONTROL
..... PRO~UtmON~E8I(lNTEAM '&14-1H1p.D..IUNGJ.H.KII "'T.LEE &_1' ...... p.ILIUNG J.H.KIII K.T.LEE
I ~H~~:~N:E'~6~~6~:~:e~:!v~·DETRIMENTALTOlHECOMPANY.IRw·1 DaI8 ~ 1:- 1:- I
-~.... T07073-UHA-IC-X31B
__ No TCE.5146A-510-00-1142
2
3
4
5
7
A
B
6~£X-:>I-V'Hn-£LOLOl ·ON ·ElMa
590
8
I
I
-------" I I
~
I
L p A
(SELECT 8)
- ......
~~-~~------- !
I I
I DIRECT I
L _j
30%
~z_==f. _®-Q~g-~I?l---------------"
, , ,
c
D
E
ECON INLET FW FLOW
05
FW01
BOILER CIRC PUMP DIFFERENTIAL PRESSURE (0~20kg/cm2g)
MINIMUM ECONOMISER INLET FLOW
4.2Kg/Cm2
+
+
5 SEC
//~~~~~L------1_IL~---------------------i ~
/ I T
/ I I
T 2 SEC I I
6 -. q-----0----r----_®---l----L----< BCP ON >
'~ I ~-FR-0-M-S-O~C---4-0-0--~
(SELECTB)----- + E!.A.Q.llg!c;_O.!'l_l~fl"_F!Q'.!.
I I I I I
2 SEC __ J
r---------1_IL~- n AUTO DRY MODE _(jii'j
L-l. ~
100%
POSITION UG VALVE FOR BCP START
FROM SOC -400
19%
<
VA~;E Cgt~~~L MIN >- n_
TO SOC -400
/f--- ...
L
AI
10HAG20M091
UG VALVE VALVE FEEDBACK
15%
NOTES:
1. CONSTANT REPRESENTS THE HEIGHT OF THE REFERENCE LEG ABOVE THE LOWER TAP UP TO THE CONDESATE RESERVOIR LEVEL.
2. CONSTANT REPRESENTS HEIGHT OF NORMAL WATER LEVEL ABOVE LOWER TAP.
3. f"(X) ANDf:(X)PROVIDING SPLIT RANGE CONTROL BETWEEN Wl< AND ZR VALVES TO BE FIELD SET BASED ON INSTALLED VALVE CHARACTERISTICS.
4. f; (X) PROVIDES STEAM SPECIFIC GRAVITY PER ASME STEAM TABLES.
5. f"(X) PROVIDES THE DIFFERENCE BETWEEN SPECIFIC G'RAVITY OF WATER AND SPECIFIC GRAVITY OF STEAM PER ASME STEAM TABLES.
6. CONSTANT REPRESENTS SPECIFIC GRAVITY OF WATER IN REFERENCE LEG.
AO
UG VALVE VALVE DEMAND
I FOR CONSTRUCTION I
TCE.S146A-S10-00-1143
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
......
-
.!f-t!~~y;j
Doosan Heavy Industries & Construction
Pro,.. 4000 MW ULTRA MEGA POWER PROJECT .... ~
AT MUNDRA. GUJARAT. INDIA 1------1
NfA ...
f'-~--+---+----1FUNCTIONAtA~<t?P DIAGRAM r'
ECON. INLET FLOW CONlROL
Dop!. f'ROI)UCTlONCESlClN~
Doosan Heavy Industrt811 IlIIpI.
& ConstrucUon Co., Ltd.
T07073-UHA-IC-X319
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN AN'( WAY DETRIMENTAL TOlHE COMPANY. AIw. DatIl
.... No
"'1
Pap-lio. 151
2
3
A
B
C
D
E
Ol£X-::)I-'vHn-£LOLOl ·ON ·E>Ma
TOTAL CORRECTED COAL FLOW
COAL FLOW DEMAND
02 FA02
T1=A
~-S~~~~~~~-----------------------
n-T_1_~~ H~30T/H %
~. __ ~~~Q~~~ ~ ~~~~~_~L
SET COAL MASTER TO AUTO/REMOlE SETPOINT
FROM sac -391
A
/~ l~~~~ ~~~~~~~~~~ ~
FEEDER -8" IN AUTO
FEEDER ·C" IN AUTO
TOTAL NUMBER OF COAL FEEDERS IN AUTO
COUNT
FEEDER -D" IN AUTO
FEEDER "E" IN AUTO
---------
FEEDER "F" IN AUTO
/~------_§lS~L~~~----------
/ / /
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
/
---------L.. __ __J
x y
0 5
1 5
2 2.5
3 1.67
4 1.25
5 1
6 0.833 x y
0 15
1 15
2 15
3 15
4 15
5 15
6 15 COAL MASTER
\ \ \
\ \ \
\ \ \.._IT~~£BJ~ ....... -----_®_---A~YSQ.A~C!:<!>~------
\ \ <t-~ IN AUTO
\ \ -®- ~11:.0~_M.§r.£IUti.~UT_Q _
\ '-(SEL£cTBj---- ---------®----;:~~~;:~~;!!~--~
# _ff.V, __ ~5 6 --------ANDFDRONFORALLFtEDffiS ~
\.---~-~_® /6
~ ~ ~ ~ ~ ~ ~ ~ } SIGNALS FROM OTHER FEEDERS
~.-~~~~~Q~~~~~~~~~-------r-t------------I
4 - --, H= 1 00% H;- DEMAND TO OTHER FEEDERS
rl- ....... -~1=t;_ L~25% / L I----------+-------- ..... -------''''''='-'''-=''''''..!..=''''''=--~-
~-Q~~~~~~~O~~~~~~~-------~ J
FROM MBC 860.2-61
16 SEP. OUTLET STEAM f3(X
FWO SUPERHEATED
X Y
tC) (RATE)
0
60 1
70 0.99
80 0.98
90 0.96
4 FEEDER SPEED 120 0.95 5
7
REL FDR CTRL TO AUTO
r--/
/
/
(PERMIT TO SELECT A)
/ / /
/
/
T5=B ;1 iiJ'./1
@-m"~--------N------1 -----t"""h ~'/
~--------------~-------------------------- ~~~~~ __ J~
______________ L ~~~,-B)
I
FROM MBC 860.2-59 I
-----~-----~~--------'
A 25%
10HF811CF102C -XQ33
05 COAL FLOW
(SELECT B)
I
__________ ...l
H=50%
1---------<0
FB #2
/I----.._----<
~-----------~----------------
TO MBG 860.2-34 ---0-~--
SIGNALS FROM OTHER FEEDER
FA02
COAL FOR A lEMP (ON100·C)
TCE CONSULTING ENGINEERS LIMITED
L._ --j /c ~--------------------
25%
10HF811CT101
AI
.......
-
1 OHF811 CF1 02C -XQ33
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANY)
FEEDER FEEDBACK (ON76.2 T/H)
FEEDER FEEDBACK (ON76.2 T/H)
1 OHF811 CF1 02A -XQ33
(ON76.2 T/H)
FEEDER FEEDBACK (ON76.2 T/H)
.!f-t!:~~'l;I
Doosan Heavy Industries & Construction
NOTES:
... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
1. n = THE NUMBER OF FEEDERS REQUIRED FOR 100% MeR UNIT LOAD.
2. LOGIC SHOWN FOR FEEDER "A",IS lYPICAL FOR FEEDERS ·B·,
"C·, DD", "E", AND "FD.
3. THE LAST CHARACTER OF EQUIPMENT TAG NUMBERS CHANGES ACCORDINGLY.
NfA
f-'~-+--+---1FUNCTIONAfA~<t?P DIAGRAM r
FOR CONSTRUCTION
COAL FLOW CONTROL
DIp!:. f'ROI)UCTlONCESlClN~
Doosan H98VY Industries IlIpL & ConstrucUon Co., Lid.
T07073-UHA-IC-X320
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN AN'( WAY DETRIMENTAL TOlHE COMPANY. Raw. DaIII
TCE.S146A-S10-00-1144
06
=cct
""No
"'1
Pap-No. 154
A
B
E
FLUE GAS 02 FLUE GAS CO
(ON2'%) (ON'OOO ppm)
DUCT 'A' DUCT '8' DUCT 'A' DUCT '8'
o OHNAf6c01 oJ) ~OHNAf6ca100 AT ~ ~OHNA:Jca1o~ G OHNA fJCQ1 o~ GOHN.JJCQ100
10HNA20CQ101
l'"~ l'~) 1-'"~ l'M) 1-'"" ppm) l-,"""m)
XQ33 XQ33 XQ33 XQ33 XQ33 XQ33 5
~C;£X-:>I-'o'Hn-£LOLOl 'ON 'ElMa I
c
D
I
I
PRI / RED/ AVG
I
I
PRI / RED/ AVG
PRI / RED/ AVG
I
ANALYZER FAULT (SIGNAL TYPE: X848)
2
DUCT 'A'
DUCT '8'
~OHNAf6ca10;) ~OHNAfJCQ10y ~OHNAfJca1o~
I I I
t t t
I X848 I X848 I X848
666
(, AT .• \ r. AT
~OHNA20CQ10'y ,-!OHNA20CQ102
I I
t t
I X848 I X848
6 6
AT _\
10HNA20CQ10~
I
t
I X848
6
3
,~
f2{X)
X Y
(TlH) (o,~)
D 9
888 3.16
1424 3.55
19D8 2.77
2422 2.47
2526 2.47
'- l!~rrR~K_l1L _
t----~-I·i PRI/RED/AVG il-------~
,,~---------~
+
f-------~ L f---_-+--+!+ 6.
+
A
TOTAL MAIN STEAM FLOW FROM CLIENT
4
-----------------~~~~~
._ ~ H/ H~2%
/'L L~-2%
-----------------~~~~~
--£0--~~~~-,
SLOW ACTING P: 0.2 I: 1500
EXCESS AIR RATIO
@ ~lr:_o~A~ ~~ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _
I I ~-----------Cl---------~~~~--------~
FROM CLIENT u-
300 SEC
6
7
NOTE
X Y
-20 0.8
o
A
i--l
I r---...02
1 02 BASED TRIM J 02 \
f-- ... ---j f,(,) f----------------_,~+_:= ~FA;OO"'2:-J
0.8-1.2
20
1.2
8
I FOR CONSTRUCTION I
Pagl-No. 157
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANy)
TCE CONSULTING ENGINEERS LIMITED
--
-
"'t!~~~
Doosan Heavy Industries & Construction
I
"",.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
NfA
"" ....
::- 14-12-l1 ....
- 14-12-l1 , ......
.
::- 14-12-l1 k.T.LEE
~~ I'RODUCTlONDE8KlN~ r",
Trill CDnIInIIICGdI
FUNCTIONAL LOOP DIAGRAM (ABC)
FUEL & AIR DEMAND (1/2) "".No
"'11-
&,14-12-Gp,D..IUNG.J.H,KIIIC.T,LEE &. "_~D.JUHG .LUll IC.T.LEE
I ~H~~:~N:E'~6~~6~:~~~:!v~·DETRIMENTALTO"THECOMPANY.IRw·1 DatIl r:- I~ Ir 1
... ~... T07073-UHA-IC-X321
--.... TCE.5146A-510-00-1145
2
3
4
5
7
A
ll£X-:JI-VHn-£LOLOl 'ON 'ElMa
BOILER MASTER DEMAND
D3
BMD1
D1 TOTAL MEASURED
B
c
f ..
x y
OM OM
1908 241.2
2422 295.2
2526 JOe f ..
x y
OM OM
'07' 124.92
1227 139.68
, ... 18S.64
2103 241.2 AF01 UNIT AIR FLOW
(SELECT B)
~------0-~-
FROM CLIENT D_--0 I
!U I
I I
I 75 I
~-----------~
I I I I L_
(SELECT B)
x 00
02 02 BASED TRIM
FA01
DIRECT r-I I I I I
______ -L_J~~~~~~
RIB IN PROGRESS
08
H.O FLOW
BM03
~ f .. '\
x CSHl 1<
00
0 0
ae 124.92
" 139.68
46 188.64
6. 241.2
60 295.2
63 JOe
'00 JOe D
E
TOTAL MAIN STEAM FLOW
FROM CLIENT
OFF-DELAY ~
3)1:J -rr--------------------------------- ~
-----~!~~~~-.~--------------------------------~
2DMIN ~
FROM CUENT
{ ~_D_D.9~~I!::I~~~M_~Cl_~_
BLR MASTER IN AUTO
---~--240------------------------
(S~~~~)__________ __+ -[&- ~
I FROM CLIENT
---L----!Kl MAIN STM PRESS ERROR @
SO/-50
FEEDER SPEED
I I I
I
I
I
I
I NOTE 1
___ ~~~~~~_~~~~~~~~ __ J
TOTAL CORRECTED
COAL FLOW
+
~~--~------~--~------------~--------i+L
07 L.O FLOW
BM03
TOTAL CORRECTED COAL FLOW(T!H)
~------------------------i_------+L~--------~
16 SEP. Oil STEAM SUPERHEATED fnx)~----+---+----+_--t_----------,
HEAVY OIL DEMAND 03
HOO
0- HIGH FUEL/AIR RATIO
---~-----------p
----------------------~
r----
I I I I
~;d;;~~~~~~A~~~,;;.~~'~'E'~;-F~)--- !
I
@ __ ~I~~~~~~~_~"':'.O J
f ..
x y
('C) ,-
50
60
70
60
90 0.99
'10 0.97 ~-~~A~~i~~N~~~~~------------
BAD DO LIGHT 01 L FLOW
---------------------------
AND ANY BNR IN SERVICE
f02\ BAD DO UNIT AIR FLOW
~---------------------------
THIS DRAWING IS THE PROPERTY OF DOOSAN. IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO'THE COMPANY.
COAL FLOW DEMAND
COAL FLOW DEMAND(T /H)
NOTE:
1. TYPICAL FEEDER "A" FOR "B","C","D":E" AND "F".
TOTAL CORRECTED FUEL FLOW
TCE.5146A-510-00-1146
.... COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANy)
TCE CONSULTING ENGINEERS LIMITED
--
-
""t!~;g~
Doosan Heavy Industries & Construction
"",.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
NfA
~ , ,..... 'FUNCTIONAL LOOP OIAGRAM
":---+-, -,- ..... --+----i (ABC)
FOR CONSTRUCTION
FUEL & AIR DEMAND (2/2)
Doosan Heavy Indusb1es DepI. & ConstrucUon Co., Ltd.
DralingNCI.
T07073-UHA-IC-X322
''''
.... No
'"'1
Pagl-No. 158
D
A
B
C
E
£Z£X-OI-VHn-£LOLO.l ·ON ·E>Ma
GAH "A" OTLT SECONDARY AIR FLOW (0-1200 T/h)
GAH "A" OTLT SECONDARY AIR TEMP
(0-450·C) (0-450·C)
GAH "B" OTLT SECONDARY AIR TEMP
(0-450·C) (0-450·C)
GAH "A" OTLT SECONDARY AIR PRESS (0-400 mmH,O)
GAH "B" OTLT SECONDARY AIR FLOW (0-1200 T/h)
GAH "B" OTLT SECONDARY AIR PRESS (0-400 mmH o)
GOH~CP1Oj
BAD DO AH -A·OTLT AIR PRESS
BAD DO AH "A"OTLT AIR TEMP
BAD DO AH "S"OTLT AIR PRESS
BAD DO AH "8" OTLT AIR TEMP (SELECT B)
(SELECT B)
(SELECT B)
(SELECT B)
2
3
(SELECT A)
(SELECT A)
8 FDF A IN SERVICE
o FDF B IN SERVICE
4
03
TOTAL MEASURED SA AIR FLOW
AH01
01 TOTAL PA FLOW
PC01
PA FAN A OFF
(SELECT 8)
PA FAN B OFF
5
FD FAN ~A~ IN SERVICE
BAD DO UNIT AIR FLOW
BAD DQ FD FAN "8" AIR FLOW
FD FAN "8" IN SERVICE
6
FDF-A OTLT AIR PRESS. FDF-B OTLT AIR PRESS.
(0-500 mml+so) (0-500 mmH,O)
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
7
""""'"
-
.!ftl~a'l;l
Doosan Heavy Industries & Construction
NOTE
"' ... 4000 MW ULTRA MEGA POWER PROJECT -~
AT MUNDRA, GUJARAT, INDIA 1------1
w«
T".
FOR CONSTRUCTION
TOTAL UNIT AIR FLOW 10 ... =,,---1
Dept. I'ROOUCTlONDE8KlN~
DoosanHesvylndustries Dlpt.
"'1
& Construction cc., Ltd . .........
T07073-UHA-IC-X323 TCE.5146A-510-00-1147
Pagl-No. 160
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TOlHE COMPANY. Rw. DaIit
DraWlgNa.
T07073-UHA-IC-X324
"'1
Pap-No. 161
A
B
c
D
E
2
TOTAL MEASURED UNIT AIR FLOW
I>l£X-::)I-'vHn-£LOLOl 'ON 'ElMa
SET SA MASTER TO AlITO/REMOTE SETPOINT
@--------..._
(SELECT A)
- - - - - - - - - - - - - - - - _!I~~~~ @
A 1.3
(SEL.£CT8)
AIR now DEMAND
fAD
(REMSTPT)
T1 -8 (lRACK 11)
5 MIN
~---------~------
BAD DQ UNIT AIR FLOW ~
------------------ / _/
-----------"-
___f!JR1i._PR§_Cf!!B.LIQ_AlJT__Q, --®- _ _ _ _ _ _ {lRACKFB~/ (SEL.£CT8)
/
~t---~ 1-- .:
~:--1---®--)J-t-r _//
fDf-A Off _J_ I
~f~D~ = = = = .r ~ = = = =:P- _j
I L _
I ' h SOTH FD FAN AUTO
L J-I-------------------
T1=S (TRACK FBl1) -------.......
-,
--I I I I I
A~ , :
~E:::r~ _j -@-- ~ ~
I FROM SQC 35J
H=100x
._-----jy - - - - - - - - - - t - - - - - - - - ---@
I I I
I I
---------------~
r--
T6~ _ =-1
-----~P_
~
3
4
~+---
FROM sec 360 I
I
@----1
I I I I I I I
L _
(PERMIT TO SEL.£CT A)
(PERMIT TO SELECT A)
~--t------
FROM sac 360 t---@
I I I I
5SEC.
~
TO SQC 352
~
TO sac J5.2
(SELECTS) _~
___ ___r-- ~
FROM sac 371
(SEtEcTC) L._ _ ~ ~
FROM soc 352
5
FROM MBC 842.1-53
FO FAN -A® AIR FfEOBACK
---~
-~
TO soc aeo
2~ ~
TO sec 353
T10=A ~
-----------~
_1!~ - - -t--L_ ~ ~~---t-----J ----~
TO sec 353
FD FAN -s-
o AIR FEEDBACK
/(0 ---~
TO sec 353
---~
-~
TO sec aeo
/(0 ---~ ~
TO soc 353
7
FD FAN -A" IN SERVICE _fOsVOs\
~ FD FAN-A" IN SERVICE [- - - - - - - - - - ~
~ - - - - - - -t - --®- p-~R~~N~N~RIJ~--@2
~ FAN -a-IN SERVICE j_ ---.J'iV[__ SMO
~----_"- -,--.=-
I I L FD~AN-.:!'~E~E~
I ~
I 0
I I
I I
I ! (SEl£CT B'
I '----
I I I
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
~S:'::CT~ _
TCE CONSULTING ENGINEERS LIMITED
........
-
"'"tl~~y;j
Doosan Heavy Industries & Construction
--:--1EJ--- FB#2 I
I
I
-_j
NfA ...
... ,.. 4000 MW ULTRA MEGA POWER PROJECT O"o-~
AT MUNDRA, GUJARAT, INDIA 1-------1
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR usee IN ANY WAY DETRIMENTAL TO'THE COMPANY. Raw. DaIII
FOR CONSTRUCTION
~~_+_--+_---jTFUNCTIONAL LOOP DIAGRAM ConIerrt.ec... (ABC)
- .
SECONDARY AiR CONlROL 1
DlpI:. f'ROI)UCTlONCESlClN~
Doosan Heavy Industries DlpI:. & Consb'UcUon Co., Ltd.
TCE.5146A-510-00-1148
2
3
4
5
6
7
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN AN'f WAY DETRIMENTAL TOlHE COMPANY. RIN'. DatIl
A
B
c
gZ£X-:)I-'vHn-£LOLOl 'ON 'ElMa
FDF "A" STALL WARNING
FDF "A" INELT DIFFERENTIAL PRESS. (FOR SPECIFIC ENERGY)
T1 (0-100'C)
FDF "A" INELT DIFFERENTIAL PRESS. (FOR FLOW RATE)
P1
FDF "A" INLET PRESS
10HLB10CP101
10HLA10CT113
10HLB10CP102
1 OHLB1 OCP1 03
(8000-11000mmAg) (abs)
(O-BOOmmAg)
AI
P3ubs
K-lIK
p
Plebs RTf
P3ubs Plubs
K-l K
Y = ....L Plubs [(P3ubs) -I]
K-I P Plebs
OPERATING POINT
v =(J.~ A2V¥
>0.5
~-....,....
m SQC-4J3 I
c::::J--_j
c::::J--,
I
~ - .... - - - - HI 1-------1 F;(x) 1--------"
TO SQC-4J3
HI t-f--I---------1n(x) t-f--::S::CY-=D-=-C-=-S-=-C-::CON-=F:C:'GC":U'"'LA-=T'C:-O""N-~
>0.5
F1 (x). F2(x)
Y , Specific energy
Plebs , Fun inlet absolute pressure P3ubs , Fun outlet absolute pressure T1 , Fun inlet teMperu ture
K , Specific heat ro tlo CI.4)
P , Fun inlet gus density
V , Volune flow
R , Gus constant (287)
rx~ , Flow coefficient (1.146)
A2 , Fun housing cren (3.73 M2)
PI2 , Differentiul pressure between suction und fun housing PI3 , Differentiul pressure between suction und diffuser
Volume[m3/s] 40 85 135 185 235 292 360 440
F1 (x)[Nm/kg] 1980 1980 2330 2690 3040 3450 3450 3450
F2(x)[Nm/kg] 2210 2210 2600 2990 3380 3830 3830 3830 (0-700mmAg)
D
E
F
FDF "B" STALL WARNING
FDF "s" INELT DIFFERENTIAL PRESS. (FOR SPECIFIC ENERGY)
FDF "s" INELT DIFFERENTIAL PRESS. (FOR FLOW RATE)
P1
FDF "B" INLET PRESS
T1 (0-100'C)
10HLB20CP102
1 OHLB20CP1 01
1 OHLB20CP1 03
10HLA20CT113
(0-800mmAg)
(8000-11000mmAg) (obs)
(0-700mmAg)
AI
P3ubs Plubs
P
Plnbs RTf
K-I/K
K-l K
Y = ....L Plubs [(P3UbS) -I]
K-I P Plebs
V = (J.~ A2 'J 2 ~12
OPERATING POINT
, HI t-f--I---------1n(x) t-f--::sy:-C-::-D-=c-=-s -=C-::CON-=F:C:'G"-U'-LA-=T'C:-O""N ---- .....
I >0.5
L _
-~ ~
TO saC-43J
-------------------~--
I
L __
,--- HI F;(x)~----------'
I >0.5
L ~ ~
I TO SQC-433
L------c:::::::::J>
4<)00 F2(x)
~ F1 (x)
~
'"
r
.g
1 1000 100
200
300
400 500
Volume Flow V[m3/s]
T07073-UHA-IC-X325 TCE.5146A-510-00-1149
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
Jf-~~~~
Doosan Heavy Industries & Construction
..... ,.. 4000 MW ULTRA MEGA POWER PROJECT .....
AT MUNDRA. GUJARAT. INDIA 1-----1
N/A TJPI
1IUo ....- ....
FUNCTIONAL LOOP DIAGRAM (ABC)
~ 14-12:-01
- 14-12:-01
.
::- 14-12:-01
Dopt. PRODUmlONDEBIGNTEAlI FOR CONSTRUCTION
SECONDARY AIR CONlROL 2 RIg. No
I'agI-NcI. 162
A
C
F
B
2
gZ£X-:lI-'o'Hn-£LOLOl 'ON 'ElMa I
PUL. INERTING STEAM HDR PRESS (0~20kg/cm2g)
D
PT
1 OHHR50CP1 01
3
4
5
6
7
I
PRI/REN/AVG
I
A
I
I
A
10kg/cm2g
H DEVIATION ~
AO
/ PCV \ /10HHR50M071\ PULV. INERTING STEAM PRESS. CONTROL VALVE
AI
~ 11_FJuUNC: JJl.ICIM ItT.LEE
I ~H,i ~:~~N:EI6~~~':'~~: !="DETRIMENTAL TO THE COMPANY. I Rn·1 DcrIII r- I~ I~ I
J
C OHHRGlt@Q7i)l
PULV. INERTING STEAM PRESS. CONTROL VALVE FEEDBACK
I FOR CONSTRUCTION I
Pag&-Na. 163
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
--
...
~~~~
Doosan Heavy Industries & Construction
I
...... 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
Ir- 14-12:-G1 K.T.LEE
PUL. INERTlNG STEAM PRESS CONlROL I.",,, ... .------1
Dept. PROOUcmoNOESIGNTEAM
_.No. T07073-UHA-IC-X326
-_No. TCE.5146A-510-00-1150
fUEL &: AUX AIR DAJ.lPER CONTROL (1/5)
.... No
A
B
c
D
E
6
FURNACE/HOT SECONDARY AIR DIFFERENTIAL PRESSURE (0 ..... 200 mmH:zO)
LZ£X-:lI-'o'Hn-£LOLOl ·ON ·ElMa
TOTAL MEASUREO UNIT AIR FLOW
01 AF01
+---------<I@
T1=8 (TRACK T1)
( {1(le)
X Y
(T/") (mmH20)
0 38
1093 38
1650 63
2086 100
2572 100
2669 100
-, f,(X)
WIND80X TO FURNACE DP ~ > 230 mm WC
'@- --------
> mmWC
Tl=A
---------------------------~
-,
-,
2
~~~~;~~===================-~-----~/
@BA'<P~"'!:~~!_ ~ (SElECT B) :
I
L __
I-----------------------~
-, I
-, I ~_ ____.rf- -< SET WIND80X TO >
'';;L;-CT-:;:j -- - -- -- -.._ -- ~- - '--1- ~ - - -- -- - FUR~~: ~:~;~AUTO
L ___r-+- - - t- -< PURGE COMPL£rEO >
4- I FROM M8C 841.2 59
___________________ ~----------J I
L __
.~
00 WOO FAD
WIN080X/FURNACE OP CONTROL
X Y
(T/") (%)
0 10
1093 10
1650 15
2086 15
2572 15 3
I
I /
@-(g:l!0~------------I-__L-
·OlIT OF SERVICE· I
SETPOINT
CLOSE·BL&BU·AUX AIR OAMPER
I I
I I
(SELECT B) I
- --I T- -- -- -- -- -- FRO::B~:oE2_ ••
I I
I I
~S::E~J 1--{@
I
I
4
FROM MBC 850.2-75
(SELECT B) I _JP.V..
--I--.@ I
I
5
-c[ - - ~~~:C_!_TQ_FU..B.N_QP--@
i - - - - - -@ _BA_Q_O_g_W..w~R.!!._OE._
L--h_
______ ~------- 0 w~~ 02
~ CLOSE CCOFA OMPRS
~---------------------
FROM MBC 850.4-67
TAG NUMBER (TABLE 1)
DAMPER ORIVE TAG NUMBERS
OAMPER lYPE ELEVATION CORNER 1 CORNER 2 CORNER 3 CORNER 4
AUX AIR FU 10HHA10N.072A 10HHA20N.072A 10HHA3OM072A 10HHA4OM072A
COAL AIR COAL ·F· 10HHA10AA071K 10HHA20AA071K 10HHA.:50AA071K 10HHA4OM071K
OIL AIR EF 10HHA10AA071J 1 OHHA20AA071 J 10HHAJ0AA071J 10HHA40AA071J
COAL AIR COAL ·E· 1 OHHA10M071I 10HHA20M0711 1 OHHAJ0M071 I 1 OHHM0M071 I
AUX AIR DU 10HHA10AA071H 10HHA20M071H 10HHAJOAA071H 10HHA4OM071H
COAL AIR COAL ·0· 10HHA10AA071G 10HHA20AA071G 10HHA.:50AAC71G 10HHA4OM071G
OIL AIR CD 1 OHHA 1 0N.071 F 1 OHHA20N.071 F 10HHA3OM071F 10HHA4OAA071F
COAL AIR COAL ·C· 10HHA10N.071E 1 OHHA20N.071 E 10HHA3OM071E 10HHA4OM071E
AUX AIR BU 10HHA10AA071O 10HHA20AA0710 10HHA30M0710 10HHA4OAA0710
COAL AIR COAL ·B· 10HHA10M071C 10HHA20M071C 10HHA30AA071C 10HHA4OAA071C
OIL AIR AS 10HHA10AA071B 10HHA20AA071B 10HHA30M071B 10HHA4OAA071B
COAL AIR COAL ·A- 10HHA10N.071A 10HHA20N.071A 10HHA3OM071A 10HHA4OM071A ~~~----------~---------------~
FROM MBC 850.4-57 I
L---------_f..in';~~i"i",j
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO"THE COMPANY.!tw· DatIl
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANy)
7
TCE CONSULTING ENGINEERS LIMITED
--
-
"'"t!~~~
Doosan Heavy Industries & Construction
NOTES:
NfA
r",
... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
I FOR CONSTRUCTION I
- ".
f.C;_-+--+----1 FUNCTIONAtA~~?P OIAGRAM
::-
DIp!. I'ROOUCTlONDE8KlN~
Doosan Heavy Indusbies DepL
& ConstrucUon Co., Ltd.
"'1
Dra.rngNo.
T07073-UHA-IC-X327 TCE.5146A-510-00-1151
Pagl-No. 164
A
B
c
D
E
2
Bl£X-::)I-'vHn-£LOLOl ·ON ·ElMa I
WINDBOX/FURNACE
OP CONTROL
21
DO
X A D.5
+
L::+
± I
A DAMPER
0 ~ GROUP
Be BIAS
T
// -,
-,
/ '1
~(~~----------------~ /
I
I I I
I
I
I
A (SELECT 0) I
f'2O'\ TOTAL MEASURED AIR FLOW 0 ----------~
~ T. ---t-
I FROM MBC 850.2-52
I
I
I
I
I I I
I
I
·OPEN- ---+~.,_----@
SETPOINT A
0
100" A T7 WDO
I I
AD
;<
I NOTE 1 I
Io:Z~
EL.EVru"AUX
AIR DAMPER
DEMAND
TYPICAL FOR
CORNER 1,2,3&4
TAG NUMBER (TABLE 1)
DAMPER DRIVE TAG NUMBERS
DAMPER TYPE ELEVATlON CORNER 1 CORNER 2 CORNER ::5 CORNER 4
AUXAIR FU 1 OHHAl0M072A 10HHA20M072A 10HHA.30M072A 10HHM0M072A
COAL AIR COAL NF" 10HHA10M071K 1 OHHA20M071 K 1 OHHA30M071 K 1 OHHM0AA071 K
OIL AIR EF 10HHA10M071J 10HHA20M071J 10HHAJOAA071J 10HHA4OM071J
COAL AIR COAL "EN 10HHA10M0711 10HHA20M0711 10HHAJ0M0711 10HHA4OAA0711
AUXAIR DU 10HHA10M071H 1 OHHA20M071 H 1 OHHA30M071 H 1 OHHM0M071 H
COAL AIR COAL "0" 10HHA10M071G 1 OHHA20AA071 G 1 OHHA30AA071 G 1 OHHM0AA071 G
OIL AIR CD 10HHA10M071F 1 OHHA20M071 F 10HHA.30M071F 1 OHHM0M071 F
COAL AIR COAL ·C· 10HHA10M071E 1 OHHA20M071 E 10HHA.:50M071E 1 OHHA40M071 E
AUXAIR 8U 1 OHHA10M0710 1 OHHA20M071 0 1 OHHAJ0M071 0 1 OHHM0M071 0
COAL AIR COAL -S- 10HHA10M071C 1 OHHA20M071 C 1 OHHAJ0M071 C 1 OHHM0M071 C
OIL AIR AS 10HHA10M071S 1 OHHA20M071 S 1 OHHAJ0M071 S 1 OHHM0M071 S
COAL AIR COAL -A- 10HHA10M071A 10HHA20M071A 10HHA.:50M071A 10HHA40M071A
.oo COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
...-
6' TCE CONSULTING ENGINEERS LIMITED
........ "'"tl~~y;j
IWD021 - Doosan Heavy Industries
& Construction
NOTES ~ ....... I
1 .ONE I/P SERVES ONE DAMPER DRIVE.
REF. TABLE 1 FOR TAG NUMSERS. ...,.. 4000 MW ULTRA MEGA POWER PROJECT .... ~
AT MUNDRA, GUJARAT, INDIA PC
"" Non "'" NfA ...
~ 1+-12-111 II.C." , .. ...,_"'"
FUNCTIONAL LOOP OIAGRAM
I I - 1+-12-111 t. ........ (ABC)
FOR CONSTRUCTION .
~ 1+-12-111 K.T.LEE FUEL Ie AUX AIR DAMPER CONTROL.(2/5) ",No
f::,. ~~ f'ROI)UCTlONCESlClN~
Coosan Heavy Industries ~~ lUND "'11-
&'14-11-GP.D.dUMl.J.IlKIll K.T.LEE "'''''''''''''' & Consb'UcUon Co., Ltd.
~"_~D.JUMl.J.H.KIII K.T.LEE "'''''''''''''' DraWlgNa. T07073-UHA-IC-X328 ",.. .. 165
I ~H~~:~N:E'~~~~~~:~~~~!vOC::·DETR'MENTALTOTHECOMPANY.IRaw·1 DatIl r:- I=-- 1:- 1 -_ ...... OwrwDmtngNa. TCE.5146A-510-00-1152 3
4
5
7
A
2
SZ£X-OI-VHn-£LOLO.l ·ON ·E>Ma I
HEAVY OIL FIRE POSrTION(BOX)
3
B
UGHT OIL FIRE POSmON(50")
C
D
E
W1NDBOX/FURNACE DP CONlROL
21
DO
{S~~ ~
FROM MBC 850.2-56
(SELECT A) ~
---~
FROM MBC 850.2-69
-(~~)--~ ~
FROM MBC 850.2-81
_(~LE~) __ ~ ~
FROM MBC 850.2-84
@ (SEl..E..E~ _ -@ ~
I
+
,-------+-1 L
~
~PER GROUP IBB ..
(2'i)\ DAMPER
+
+ L
~r---+----------
DAMPER GROUP CD BIAS
A, B~ A,~
/ \ /
-,L-~./--p..-----l
/ /
\ Lr---------------
--------------------~r--~
I I
B T16(S~~~~~~PE
FROM MBC 850.2-58
\WDOV MEASURED ...._...- AIR FlOW
·OPEN" SETPOINT
4
(SELECT B) ~
T, I--~
FROM MBC 850.2-62
~~~~~PE;>
FROM MBC 850.2-70
A4
A B T17 I
T (S''=:':''!_r~ l!iT (5''=:':B __ (,==-CT~_~
13 I I-L13 ~
I I
L---------------r-----+ J
I I I
100X A
5
CORNER 1,2,3&4
NOTE 1
NOTE 1
NOTE 1
Ir-z~ Ill\
OHHMoMo71~ IOHHA1-0AA071~
EL.£V"CO" £l...EV"EF"
~~lr~D ~1~I~O
lYPICAL FOR CORNER 1,2.3&:4
6
TAG NUMBER (TABLE 1)
DAMPER DRIVE TAG NUMBERS
DAMPER lYPE ELEVATION CORNER 1 CORNER 2 CORNER 3 CORNER ...
AUX AIR FU 10HHA10M072A 10HHAZ0M072A 10HHAJ0M072A 10HHA4OAA072A
COAL AIR COAL OF" 10HHA10M071K 10HHA20M071K 1 OHHA30AA071 K 1 OHHA4OAA071 K
OIL AIR EF 10HHA10AA071J 10HHA20AA071J 10HHAJ0M071J 10HHM0M071J
COAL AIR COAL -E- 1 OHHA10AA071I 10HHA20AA0711 10HHA30AA0711 10HHM0AA0711
AUX AIR DU 10HHA10AA071H 10HHA20M071H 1 OHHA30M071 H 1 OHHA4OAA071 H
COAL AIR COAL -0- 10HHA10AA071G 10HHA20AA071G 1 OHHA30AA071 G 1 OHHA4OAA071 G
OIL AIR CD 10HHA10M071F 10HHA2.0M071F 10HHAJ0M071F 10HHA4OAA071F
COAL AIR COAL -C- 10HHA10AA071E 10HHA2.0AA071E 10HHAJ0AA071E 1 OHHA4OAA071 E
AUX AIR BU 10HHA10AA0710 10HHA20M0710 1 OHHA30M071 0 1 OHHA4OAA071 0
COAL AIR COAL -8- 10HHA10AA071C 10HHA20AA071C 1 OHHA30AA071 C 10HHA4OAA071C
OIL AIR AB 10HHA10AA0718 10HHA20M0718 1 OHHA30M071 8 1 OHHA4OAA071 8
COAL AIR COAL -A- 10HHA10M071A 10HHA2.0M071A 10HHAJ0M071A 10HHA4OAA071A 7
NOTES:
1. ONE I/P SERVES ONE DAMPER DRIVE.
REF. TABLE 1 FOR TAG NUM8ERS.
I FOR CONSTRUCTION I
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
""""'"
-
.!ftl~a'l;l
Doosan Heavy Industries & Construction
I
"' ... 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
w«
"'" Non
::- 14-1H11 II.C."
- 14-12-a1 t. .....
.
:- 14-12-a1 .,m
..... I'RODUCTlONDE8KlN~ T".
"" ..,,__
FUNCTIONAL LOOP DIAGRAM (ABC)
FUEL" AU)( AIR DAMPER CONlROL(J/5) Rlg.1Io
&14-12-C111~I"'H.KIIILl.LEE &.ll_~D..I..tG"'H,KII ILl,LEE
~H~~:~N:E'~6~~6~:~:e~:!v~·DETR'MENTALTOlHECOMPANY.IRw·1 DatIl ~ I=-- Ir
,...No. 166
"'11-
DoosanHesvylndustries DIp!:.
& Construction Co .• Ltd . .........
T07073-UHA-IC-X329 TCE.514SA-510-00-1153
A
B
c
D
E
O££X-::)I-'vHn-£LOLOl ·ON ·ElMa I
COAL COAL COAL
FEEDER SPEED FEEDER SPEED FEEDER SPEED
05 05 05
01 FM01 01
{1(X1 {2(XJ \ {'(XI '\
{1(X1 X Y {2(XJ X Y {J(XJ X Y
(%) (%) (") (%) (%) (%)
0 25 0 25 0 25
25 25 25 25 25 25
60 70 60 70 60 70
100 70 100 70 100 70 2
T~,
// -,
/ '---------
@JS~~ - - -@---- - ~ - - - - - - - - - - - - --
3
-,
--- -1
I I I I I I I
(SELECT B) I
T'9 ---T------
I I I
____ ~ -;;L
-~
(2Q\ TOTAL MEASURED AIR FLOW
IB~ (S.::"~)~
~T19 _~_
F OM MBC 850.5-88
1 B;- (SELECT B) ~ ~T'9 --~ ROM MBC 850.5-86
LOSE·C·FUEL:
IR DAMPE
FROM MBC 850.5-84
1_ - - - - - - - - - - - - - - - - -~ - - - - - ~E~CT-"- @ I-------tl~--+----t-I-----t-I----f--+---t-------Ir------, AI:
~T20 --, ~T20 ---<I B T20 J
I
L _
4
100" A
AC AC AC
1 ;< 1 1 ;< 1 1 ;< 1
NOTE 1 NOTE 1 NOTE 1
5
;::::,~ ;:::'z~ p~
F~~;~~~rJksNR F~;~~(%~J;(N~R FU~~;~~(~~~R
lYPICAL FOR lYPlCAL FOR lYPICAL FOR
CORNER 1,2,3&:4 CORNER 1.2,3&:4 CORNER 1,2,3&:4 TAG NUMBER (TABLE 1)
DAMPER DRIVE TAG NUMBERS
DAMPER lYP£ ELEVATION CORNER 1 CORNER 2 CORNER 3 CORNER 4
AUX AIR FU 10HHA10AA.072A 10HHA20M072A 10HHA3OM072A 10HHA4OM072A
COAL AIR COAL -F- 10HHA10M071K 10HHA20M071K 10HHAJOAA071K 10HHA4OM071K
OIL AIR EF 10HHA10AA.071J 10HHA20AA.071J 10HHA30AA.071J 10HHM0AA071J
COAL AIR COAL -E- 1 OHHAl0M071I 10HHA20M0711 10HHA30AA0711 10HHM0M0711
AUX AIR OU 10HHA10AA071H 10HHA20AA071H 10HHAJ0AA071H 10HHA4OAA071H
COAL AIR COAL "ON 10HHA10AA071G 10HHA20M071G 10HHAJOAA071G 10HHA4OAA071G
OIL AIR CO 1 OHHA 1 OMD71 F 1 OHHA2OMD71 F 10HHA3OMD71F 10HHMOM071F
COAL AIR COAL "CN 1 OHHA 1 OMD71 E 1 OHHA2OMD71 E 10HHA3OMD71E 10HHA4OM071E
AUX AIR BU 10HHA10AA071D 10HHA20AA071D 10HHAJOAA0710 10HHA4OAA0710
COAL AIR COAL "BN 10HHA10AA071C 10HHA20AA071C 10HHAJ0M071C 10HHA4OAA071C
OIL AIR AS 10HHA10M071B 10HHA20M071B 10HHAJOAA071B 10HHA4OM071B
COAL AIR COAL mA- 10HHA1OMD71A 10HHA2OMD71A 10HHA3OMD71A 10HHMOM071A
7 COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
........
-
"'"tl~~y;j
Doosan Heavy Industries & Construction
I
NOTES:
... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
"" Non "'" NfA
~ 1+-12-111 II.C." , ..
FUNCTIONAL LOOP OIAGRAM
- 1+-12-111 t. ........ (ABC)
.
~ 1+-12-111 K.T.LEE FUEl.t: AUX AIR DAMPER CONTROL(4/5)
~~ f'ROI)UCTlONCESlClN~ I FOR CONSTRUCTION I
f::,.
'&'14-11-GP.D.dUMl.J.IlKIll K.T.LEE ~ll_~D.JUMl.J.H.KIII K.T.LEE
~~~~'Znl~~. DIp!. lUND
_.No. T07073-UHA-IC-X330
"'11-
Pap-No. 167
--..... TCE.5146A-510-00-1154
A
B
c
D
E
2
Page-No. 168
~££X-:JI-VHn-£LOLOl "ON "ElMa I
COAL FEEDER SPEED COAL FEEDER SPEED COAL FEEDER SPEED
BASE DEMAND BASE DEMAND BASE DEMAND
05 05 05
"01 FM01 "01
{IIX) {2(X) \ {'IX) \
f~ X Y f~ X Y f2(X) X Y
("C) (RATE) ("C) (RATE) ("C) (RATE)
a 25 a 25 a 25
25 25 25 25 25 25
60 70 60 70 60 70
100 70 100 70 100 70
\..,. \.. \_ T~, T~, >m,
// , // , ~/ ,
/ ~ J ~ ~ ~
@JS~CT_!) - - - fi - - -1- ~ - - - - j - - - - - - - - - ~ -.:- - - - -1- - - - - - - - - -1- _JI / 1 I
I
h~W~:~O~W~t=&~"=~=~=E~O~~~F~L=~~ +_~_~ ~ +_~f~_~ ~ ~ B~AT19 ~~f~l-
1 B ~T19 S~CT~) ~AJRSE~~:fpUEERL 1 B ;'T19 (SELECT) ~
~ ~ ~ -----~
FROM MBC 850.5-82 FROM MBC 805.5-80
3
CLOSE-F-FUEL AIR DAMPER
FROM MBC 805.5-78
1 1 1
·OPEN-
4 SETPOINT
100" A LtT20 LtT20
-- -,
I L ____________ ---- -_j
1 1 1 1
AC AC
Ye Ye
5 NOTE 1 NOTE 1
1 ;:::J~ 1 1 ;::f~ 1
FU~~;~~(%~~R F~~l~~~~R
TYPICAL FOR lYPICAL FOR
CORNER 1.2.3&4 CORNER 1.2.3&4 1 1
AC
Ye
NOTE 1
1 ;::::,~ 1
F~~1~R(~~~R
TYPICAL FOR
CORNER 1.2.3&4 6
TAG NUMBER (TABLE 1)
DAMPER DRIVE TAG NUMBERS
DAMPER lYPE ELEVATlON CORNER 1 CORNER 2 CORNER :5 CORNER 4
AUX AIR FU 1 OHHAlOAA072A 10HHA20M072A 10HHAJ0M072A 10HHA4OM072A
COAL AIR COAL -F"' 10HHA10AA071K , OHHA20AA071 K , OHHA30AA071 K , OHHA40AA071 K
OIL AIR EF 10HHA10M071J 10HHA20M071J 10HHAJ0M071J 10HHA4OAA071J
COAL AIR COAL "E" 10HHA10M071I 10HHA20M0711 10HHA3OM0711 10HHMOM0711
AUX AIR au 10HHA10M071H 1 OHHA20M071 H 1 OHHA30M071 H 1 OHHA40M071 H
COAL AIR COAL ·0· 10HHA10M071G 1 OHHA20M071 G 1 OHHA30M071 G 1 OHHM0M071 G
OIL AIR CO 10HHA10M071F 10HHA20M071F 1 OHHA30M071 F 1 OHHA4OAA071 F
COAL AIR COAL ·C· 10HHA10AA071E 10HHA20M071E 1 OHHA30M071 E 1 OHHA4OAA071 E
AUX AIR BU 1 OHHA10AA0710 1 OHHA20AA071 0 1 OHHA30AA071 D 1 OHHM0AA071 0
COAL AIR COAL ·8· 10HHA10AA071C 1 OHHA20AA071 C 1 OHHA30AA071 C 1 OHHA40AA071 C
OIL AIR AJB 10HHA10AA0718 1 OHHA20AA071 8 1 OHHA30M071 8 1 OHHM0M071 8
COAL AIR COAL ~A" 10HHA10AA071A 10HHA20AA071A 10HHA30AA071A 10HHA4OAA071A COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANY)
TCE CONSULTING ENGINEERS LIMITED
7
--
-
"'"t!~a~
Doosan Heavy Industries & Construction
NOTES:
I
... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
1. ONE I/P SERVES ONE DAMPER DRIVE.
REF. TABLE 1 FOR TAG NUMBERS.
... "n "'. NfA
::- 14-12-l11 ... " ""
FUNCTIONAL LOOP DIAGRAM
. 14-12-l11 , ...... (ABC)
:- 14-12-l11 K.T.LEE FUEl.. Ie AUX AIR DAMPER CONTROL(:;/:;)
.... ELECTRICALI,CDNTROLS
i>ROIlUCTKlNDESKlNTEAM T",
I FOR CONSTRUCTION I
"'" ..
&l+-1!-Q1~D.JLN;J.H.k" K.T.LEE
.&.11 ....... ~1LILN; J.llklI K.T.LEE
I ~H~~:~N:E'~6~~6~:~~~~!v~·DETR'MENTALTOTHECOMPANY.IRw·1 DaIB ~ I~ 1:- 1
-".... T07073-UHA-IC-X331
............ TCE"5146A-510-00-1155
A
B
c
D
E
l££X-:JI-VHn-£LOLOl ·ON ·ElMa I
TOTAL MEASURED UNIT AIR FLOW
0'
TOTAL MEASURED AIR FLOW
f'{X} f2(X) fJ(X)
f,'X) X y f,'X) X y f,'X) X y
0 0 0 0 0 0
937 20 937 0 937 0
1148 100 1068 20 1068 0
2 2669 100 1415 100 1335 20
2669 100 1681 100
2669 100
- r-r--« - r-a;- L~ L~
A A A
I T, . ~ ! I T3 B ~ ! I T5 B ~ ! // / "" // / "" // / ""
/ / '----------- -/-7/ ----'"-- ------ r-..L-~ ----I
@ 'S~CT~ - - - - - fi - - - - - - - - - / T~"_ ~ - - - - - - - - - - - -7!... -/- - - - - - - - - - - - - / T~ -/ :
@-~OO_"jN~R~_ - - - - - - -:r - - _!...~ -1- - - - - - - - - ~ - - - _~~ - ~ - - - - - - - - - ~ - - _/ 1 II
(SELECTS)
@- ....r- I
3
·CLOSE" SETPOINT
f-~I--~l~·-I T2 (S~~
o.
4
5 Y. Y. Y.
NOTE 2 NOTE 2 NOTE 2
1 1 1 1 1 1
zz ZZ ZZ
OHHA10ANI1 OHHA10M072 OHHA10ANI12
CCOFA-AAIR CCOFA-BAIR CCOFA-C AIR
DAMPER DEMAND DAMPER DEMAND DAMPER DEMAND
TYPICAL FOR lYPICAL FOR TYPICAL FOR
CORNER 1,2,3&<1- CORNER 1,2,3&4 CORNER 1,2,3&4 TABLE 1
DAMPER ORNE TAG NUMBERS
DAMPER lYPE I EL.£VAllON I CORNER 1 I CORNER 2 I CORNER 3 I CORNER 4
CCOFAAIR CCOFA C 10HHA10M072D 10HHA20M072D 10HHA3OAA072D 10HHA4OAA072D
CCOFAAIR CCOFA B 10HHA.l0M072C 10HHA20M072C 10HHA3OAA072C 10HHA4OAA072C
CCOFAAIR CCOFA II 10HHA10M072B 10HHA20M072B 10HHA3OAA072B 10HHA4OAA072B COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANy)
TCE CONSULTING ENGINEERS LIMITED
7
--
-
"'"t!~;g~
Doosan Heavy Industries & Construction
NOTES:
I
1. REF. DWG. £.1163-10001-250,251 FOR FUNCTION CURVE.
2. ONE I/P SERVES ONE DA~P£R ORNE.
REF. TABLE 1 FOR TAG NUMBERS.
"",.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
"" ..... ... NfA
~ 14-12-l11 .... , ..
FUNCTIONAL LOOP DIAGRAM
- 14-12-l11 ,....., (ABC)
.
=- 14-12-l11 k.T.LEE OVERFIRE AIR DAMPER CONTROL
~~ f'ROI)UCTlONCESlClN~ ''''
I FOR CONSTRUCTION I
.... No
""
&'14-12-GP.Il.IUNG.J.IlKIlk.T.LEE
&."_~1lJUNG.J.H.KII k.T.LEE
~~~:~nl~~:. Dept. lUND
_~No. T07073-UHA-IC-X332
--.... TCE.5146A-510-00-1156
f,(Xl
X Y
(X) (mmH20)
0
2 10 0 10
20 20
30 12 30 18
40 18 40 24
50 22 50 28
60 28 60 32
70 32 70 37
80 37 80 41
90 41 90 45
100 45 100 45
fl(X) fl(X)
X Y X Y
(T/H) (X) (mmH20) (-)
0 0 -200 1.1
20 0 -150 0.95
610 12 -100 0.4
-50 0.3
-15 0.3
3 15 0.3
50 0.4
100 0.65
150 0.95
200 1.1 4
5
7
A
B
c
D
E
£££X-:JI-VHn-£LOLOl ·ON ·ElMa
FURNACE PRESSURE (LEFT) (-300N300 mmH,O)
FURNACE PRESSURE (RIGH1j (-300N300 mmH,O)
IOF A OUTLEr PRES? (ON100 mmH 0)
IOF 8 OUTLEr PRESS (ON100 mmH,o)
FD FAN
FEEDFORWARD PA FLOW
-1Q..!..:6...!!!.m__!GJ::4:..!!!.~ ..... ~
I FURNACE PRESSURE ~
L _:o~ AlA_'~M - -c=::::J9
-~
FROM MBC 857.3-54
@- _BJ~!_P~S~~P~T _
::=~ %I---_,_----j-----------+--------------,
0.8S
L __ ~
FROM MBC 842.4-67
X Y
(T/H) (lI)
0 -5
888 -7
1003 -7
1424 -10
1908 -24
2422 -35
2526 -35 TOTAL STEAM FLOW
0' B"O
\
<, '...._jS~~A) __ ~
~
FROM sac 352
\_~
(SEl£CTA~ FROM sac 352
ID FAN "8" IN SERVICE
FROM SQC 361
10 FAN "AIN SERVICE
FROM sac 361
/
~RN PRESS LCD ~lsETI"C,"B)-
A
(SELECT B)
-,
1 1
~L~B
FROM SQC '" r
1
~Sru:CTC) - _j
1 OEEE1 OEEOO2A
I--P-~
1 TO MBC B42.2-7
> 150mmH20 I, OEEE1 OEE0028
@-T--!B--'_~~
liTO MBC 642.2-7
1 l' OEEEl OEE002C
I L--p-~
TO MBC 842.2-7
ID FAN "A"
BlADE PITCH FEEDBACK
I <-180mmH20 10EEE10EEOO3A
L-0--1~~
1 TO "BC 642.2-10
I' OEEE1 OEE0038
I--P-~
I TO MBC 842.2-10
11 OEEE1 OEE003C
L--p-~
TO MBC 842.2-10
10 FAN "8" AIR DEMAND
q~
FROM MBC 857.1-83
~
FROM MBC 857.3-54
fl(X) f7(Xl "\
X Y X Y
(%) (%) (T/H) (")
0 0 0 0
25 0 888 0
30 -1 1003 0
40 -1.5 1424 -10
50 -1.5 1908 -10
60 -1.5 2422 -15
70 -2 2526 -15
80 -2
90 -2
100 -2.5 TO sac 352
_ _T4=to_~
TO sac 352
_ _T1!EA_~
TO sac 352
s.. IDFAN-A- _171 ~
~---~
~ ,orAN"" _n___ ~
~---~
TO sec 352
~ID FAN -A- IN SERVICE
~------T-~~E~R~~N~IN__:__ERVI~~
@-'O~~'~~E_t-_J_~~ ~
1 1
1 1
1 1
1 1
1 ! (SELECT B)
1 L __
1 1 1
1 (SElttTB)
1..: _
(SEL£CT B) r----
1 1 1 1 1
: @);-~CT-;
1 1 1
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANY)
TCE CONSULTING ENGINEERS LIMITED
FB #2
,
L ~
~No. 173
--
-
"'"t!~a~
Doosan Heavy Industries & Construction
-_j
"' .. 4000 MW ULTRA MEGA POWER PROJECT .... ~
AT MUNDRA, GUJARAT, INDIA 1-----1
N/A T)'pI
_ r ..
f.C;_-+--I----1 FUNCTIONAtA~<t?P DIAGRAM
::-
I FOR CONSTRUCTION I
FURNACE PRESSURE CONTROL (1)
.... No
Dept. I'ROOUCTlONDE8KlN~
Doosan Heavy Indusbies DepL
"'1
& Construction Co., Ltd.
DramngNo.
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TOlHE COMPANY. Raw. DaI8
T07073-UHA-IC-X333 TCE.5146A-510-00-1157
~--------------I
TO MBC 859.1-32
~--------------~
TO MBC 860.1-37
3
NOTES:
A
B
v££X-:JI-VHn-£LOLOl "ON "ElMa
PULV. OllTLEr COAL AIR lEMPERATURE (0"'150"C)
x
2 00 x y
50 ", ("OJ
0 150
100 50 150
100 150
150 150
200 200
250 250
JOO JOO c
D
FBN1
+
4
2 SEC
T1~B _ rnl_n_ (SET TO FBN1)
---~-----
L=5%
~ ~
TO MBC 846.2-4
(
2 SEC I
~~-{!S]--- I
PA PRESS IN AUT~ J
~_Q_QJ:!:!LY_ _ _ (SELECT B)
OUTlET TEMP
T4=A
----
PULVERIZER PA FLOW (O ... 180T!H)
E
PULVERIZER INLET PA TEMPERATURE (0 ... 35O'C)
TO SQC 393
~ (SELECT B)
~------
FROM MBC 860.1-73
5
TAG NUMBER TABLE
L~ --~
L~ --~
TO soc 393 ~_QQ EA_F.bQ_W __ :p-
--~
------------ -~
TO MBC 859.1-30
PULVERIZER PRIMARY AIR FLOW
+
2 SEC
....I!~L.. /
__!,!>~E~I~~ (
BAD DQ PA FLOW J
_8A_Q_pg_£_E~R2_PQ_ (SELECT 8)
T2=A
----
--=n>.A1/To, I I I I I
L _
1. 100'1: FLOW POSITION TO BE FlELD SET.
2. LOGIC SHOWN FOR PULVERIZER -A-,IS lYPICAL FOR PULVERIZERS -8-, ·C·, -0-, ·E- AND .F".
3. THE LAST CHARACTER OF EQUIPMENT TAG NUMBERS CHA.NGES ACCORDINGLY.
~-----
FROM MBC 860.1-69
~(g:_LE.f!'!L __
~ I
~S~E"'-CL_j FROM MBC 860.5-65 ~(~LE.c::>:.DL __
FROM MBC 860.5-71 +------~-I
0%
(SELECT B)
1--------
--_j---------I
I I I
__ J
I--------__,__..J-~
I I
--_j
AI
SERVICE DESCRIPTION PULVERIZER "A" PULVERIZER "S" PULVERIZER "C" PULVERIZER "0" PULVERIZER "E" PULVERIZER "F"
10HFC11CT101 10HFC12CT101 1 OHFC13CT1 01 1 OHFC14CT1 01 10HFC15CT101 1 OHFC16CT1 01
PULV OTLT COAL AIR TEMP 10HFC11CT102 10HFC12CT102 1 OHFC13CT1 02 1 OHFC14CT1 02 1 OHFC15CT1 02 1 OHFC16CT1 02
10HFC11CT103 10HFC12CT103 1 OHFC13CT1 03 1 OHFC14CT1 03 1 OHFC15CT1 03 1 OHFC16CT1 03
1 OHFE51CF1 01 1 OHFE52CF1 01 1 OHFE53CF1 01 1 OHFE54CF1 01 1 OHFE55CF1 a 1 1 OHFE56CF1 01
PULV PA FLOW 1 OHFE51 CF1 02 1 OHFE52CF1 02 1 OHFE53CF1 02 1 OHFE54CF1 02 1 OHFE55CF1 02 1 OHFE56CF1 02
10HFE51CT101 10HFE52CT101 1 OHFE53CT1 01 10HFE54CT101 1 OHFE55CT1 01 1 OHFE56CT1 a 1
PULV INLET PA TEMP 10HFE51CT102 1 OHFE52CT1 02 1 OHFE53CT1 02 1 OHFE54CT1 02 1 OHFE55CT1 02 1 OHFE56CT1 02
PULV COLD AIR DAMPER 10HFE31M171 10HFE32M171 10HFE33M171 10HFE34M171 10HFE35M171 10HFE36M171
PULV HOT AIR DAMPER 10HFE51M171 10HFE52M171 10HFE53M171 10HFE54M171 10HFE55M171 10HFE56M171 7
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO"THE COMPANY. Raw. DaIII
PULVERIZER PA FLOW
SIGNALS FROM OTHER PULVERIZERS
F"O
FEEDER SPEED 05
+
x y
00 OM
0 92
25 92
80 12.
91 131
100 136 • FLOW CALCULATlON
27SC
CORRECTED PA FLOW
0%
(T~CJ5."m_ --®- E.~~ _
-0----1--QSJ--A
~-T3~A I 1 SEC ~----
I
--0----J
~-T1=A
SET PULV AIR CONTROL TO AUTO
FROM M8C 857.1-73
~...Q.a~~w~·-----f
BAD DQ PA FLOW "8"
~;: ~tl .. = = = = = __ BAD_Q~Y.fl.~~
...&Q.OQ..!'A ELOw..:o-_ _ _ _ _ ~
~...Q.Q~ EbQw_1: .. _
TCE"5146A-510-00-1158
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANy)
TCE CONSULTING ENGINEERS LIMITED
--
-
"'"t!~;g~
Doosan Heavy Industries & Construction
"",.. 4000 MW ULTRA MEGA POWER PROJECT ...,_~
AT MUNDRA, GUJARAT, INDIA 1-----1
N/A Typa
- , ..
f.C;_-+--+----1 FUNCTIONAtA~'t?P DIAGRAM
=-
FOR CONSTRUCTION
PULV. PA FLOW & TEMP CONTROL (1/3) 1. ... =-."',,---1
DIp!. f'ROIlUCTIONCESIClNTQ\1
Doosan Heavy Indusb1es DepI. & ConstrucUon Co., Ltd.
DralingNCI.
T07073-UHA-IC-X334
'"'1
Pagl-No. 177
A
B
c
D
2
HOT PRIMARY AIR DUCT TO FURNACE DIFFERENTIAL PRESSURE ( -50 ... 1500mmH20)
A
,---------------------------------------------------~--~G)
9££X-:JI-VHn-£LOLOl ·ON ·ElMa
PA FAN "A" AIR OUTLET PRESSURE
PA FAN "B" AIR OUTLET PRESSURE
10
{'(Xl
X Y
(T/H) (%)
0 0
321 15
410 22
490 28
570 35
620 41
-, 650
~~"-!'A_QU~/BJRJ'l...DpP
T4~B __ _/
---P (SELECT B) /
.,. /
I9:!!_ L _/
TRACK FB#1
E
FEEDER "A" SPEED FEEDER "c" SPEED FEEDER "E" SPEED
FEEDER "B" SPEED FEEDER ··D" SPEED FEEDER "F" SPEED
05 FM01
05 FM01
05 M01
05 M01
--_p-
(SELECT B)
~-------
FROM MBC 844.1-72
3
{'(Xl
X Y
oo (mmH20)
0 710
23 710
91 867
888 +
-
580 mmH20 TO MBC 846.2-32
-~
500 mmH20
TO MBC 846.2-36
",-- _ _jS~<e:T:.& § _
+
4
+
5
FROM SOC -392 - P- -
··A" IN SERVICE I
@-=--~ I
~ !.'::I. S~V~E J------.J _j
;p-
r---@ ~~-----
FROM SOC -396
t
____ ~~CT~) __ _////
/ /
/ /
/ /
/ /
(PERMrr TO SELECT ~ / / /
----- /
/
/
/
(S~~A!J/
~-Ifil-~~
FROM SOC -392
FB#1
~~---------------------------------
TO SOC -392
~~---------------------------------
TO SOC -392
T1=A
-----------------------------------
PA DUCT TO FURN DP CNrTRL IN AUTO
7
TO SOC -395
SET PA FAN "B" INLET VANE TO MIN
FROM SOC -392
"A"_Ir!~~~
.rL'. ~RVIC~ ~----~--------~ ~-~
PA FAN "B" BLADE PITCH AT MIN
X012
PA FAN "8" BLADE prrCH FEEDBACK
PA FAN "B" BLADE PITCH DEMAND
1. LOGIC SHOWN FOR PULVERIZER "A" IS TYPICAL FOR PULVERIZERS "B".
"C. ··D". "E". AND "F".
2. THE LAST CHARACTER OF EQUIPMENT TAG NUMBERS CHANGES ACCORDINGLY.
FOR CONSTRUCTION
TCE.5146A-510-00-1159
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANy)
TCE CONSULTING ENGINEERS LIMITED
........
-
.!ft!:~;g~
Doosan Heavy Industries & Construction
p.,.. 4000 MW ULTRA MEGA POWER PROJECT -~
AT MUNDRA, GUJARAT, INDIA 1-------1
N/A T".
f-'~_+-_+_--1FUNCTIONAfA~<t?P DIAGRAM ~
TO SOC -392
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO'THE COMPANY. Rw. DatIl
PULV. PA FLOW &: mAP CONlROL (2/3) 1. ... =,,---1
DlpI:. f'ROIlUCTIONCESIClNTQ\1
Doosan Heavy Industries Dept. & ConstrucUon Co., Ltd.
DRlllingNCI.
T07073-UHA-IC-X335
""1
l'agl-No. 178
A
c
E
B
3
~
~S01HOO •
9££X-OI-VHn-£LOLO.L ·ON ·E>Ma
HEAVY OIL HDR PRESSURE (0-25kg/cm2.g)
D
14KG/CM2
..... -----,------i / ---~
TO MBC 845.4-20
HEAVY OIL CV INLET TEMP (0-200·C)
- -<~..:H::cF=O=:S-::U::P:-.:PL::.Y=Tc:E:-M-:P.-=-~> _ SATISFACTORY
TO MBC 845.1-10
2
fo9\ HEAVY OIL FLOW> 11.92 T /H ~ - - - - - - - - - - - - - - - -h (SELECT B)
§_H~ ~L~L~ ~N~O~!-~ y
~
5.5kg/cm2g
4
0_-~~--lZI--
~ AUTOMIZING STEAM MAIN CONTROL IN AUTO
~
<~~T~ES~~~~~:~P~~~G~~=E=SS~>I--------L------~~~~--
FROM MBC 845.4-61
I I
/ / /
L-0-iI_ /
< HOTV CLOSED >- - 1" ~ P- <::L~T.:! _/ / /
FROM MBC 845.4-73 I
@ _~FT ~ _
I I I _j
5
7
AI
10KG/CM2
A
---®----~
TO MBC 845.4-31
---~
TO MBC 845.4-26
A
100 %
I H.O LEAK TEST
I 1N ~~R==-S_ ~
L~~T~ ~
H~ T~ _':'l:V~L~E~ _ --@
- - - - -< HO RETURN VLV CLOSED > FROM MBC 845.3-70
(SELECT A) __r;:::;-]_ ~
----~------------
2 SEC
THIS DRAWING IS THE PROPERTY OF DOOSAN. IT IS NOTTO BE COPIED OR USEe IN ANY WAY DETRIMENTAL TOlHE COMPANY.!tw· DatIl
HO PCV FEEDBACK
Pagl-No. 181
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANY)
TCE CONSULTING ENGINEERS LIMITED
--
-
"'"tl~a'l;l
Doosan Heavy Industries & Construction
"" .. 4000 MW ULTRA MEGA POWER PROJECT -~
AT MUNDRA, GUJARAT, INDIA 1------1
N/A T7JHI
f'-~_+-_+----1FUNCTIONAfA~<t?P DIAGRAM ~
FOR CONSTRUCTION
HEAVY OIL PRESS CONTROL {1/2 ",No
Dapt. I'ROOUCTlONDE8KlN~
Doosan Heavy Industries Dept.
"'1
& Construction Co., Ltd.
T07073-UHA-IC-X336 TCE.5146A-510-00-1160
A
D
B
c
7
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USEe IN ANY WAY DETRIMENTAL TOlHE COMPANY. Raw. DaI8
L££X-:JI-VHn-£LOLOl ·ON ·ElMa
HEAVY OIL FLOW (0-60 T/H)
AI
2
TOTAL NO. OF HEAVY OIL VALVS OPEN
FROM MBC 848.2-54
(SELECT B)
FAD
3
LIGHT OIL MASTER REMOTE SP _rvI-=P-
----------~ (SELECT B)
- C~~A~EI~_!N~E~T!...S~~~ - ~ ~H- i"""""""' -, -,
~'\ -,
TOTAL NO. OF HEAVY OIL ELEVATIONS IN SERVICE _,-----,
FROM MBC 848.2-86
B
03
HEAVY OIL DEMAND
/ /
_BA.Q_D.9...HQ_F~W---=f //
(SELECT B)
T4~A .!:5~______ -------------_/
-------@-------
FA02
4
~~~~~-------p \E§'
------------
@_ MFT
~-----------
5
E
HEAVY OIL TEMP (0-20D"C)
HEAVY OIL RETURN FLOW (0-17.42 T/H)
AI
- -< HFO TEMP. LOW LOW> TO MBC 845.1-28
01
-,
-,
-,
-,
'\.....-
T1 ~A
- ~ ~-;; - - - - - - P- HEAVY OIL IN REMOTE SETPOINT _ Lii"1
--------- -----------~
T4 ~ A
------j--
I
I
L .~
HFO FLOW CONTROL VALVE
_ ~E~~C.!:!') rsLI- -Q- ---; 1~:~~~R~E~C~ A~O_
~ HEAVY OIL FLOW
2 SEC ..., H / r-----------'
I
L @
HFO FLOW CONTROL VALVE FEEDBACK
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANY)
TCE CONSULTING ENGINEERS LIMITED
--
-
"'"t!~a~
Doosan Heavy Industries & Construction
N/A TJPI
"' .. 4000 MW ULTRA MEGA POWER PROJECT ..... ~
AT MUNDRA, GUJARAT, INDIA 1-----1
& Construction Co., Ltd.
_ r ..
f-C;_-+--I----1 FUNCTIONAtA~<t?P DIAGRAM
::-
I FOR CONSTRUCTION I
~No. 182
HEAVY OIL FLOW CONTROL (2/2 .... No
Dept. I'ROOUCTlONDE8KlN~
Doosan Heavy Indusbies DepL
DramngNo.
T07073-UHA-IC-X337 TCE.5146A-510-00-1161
"'1
A
B
E
4
(07\ HOlY CLOSED (SELECT B)
~---------------------
B££X-::)I-'vHn-£LOLOl ·ON ·E>Ma I
C
D
ATOMIZING STEAM PRESSURE (O-15kg/cm2g)
ATOMIZING STEAM TEMPERATURE (0-400·C)
/
BAO DQ ATOM STM PRESS /
- - - - - - - - h.___cs~~B.0/
~~~ - - - - - -.J0""I
I I I I I
L _
(10HJM~CP101
3
8.8kg/cm'g (CONSTANT)
A
5
7
(10HJM~CP10~
T4~A ATOMIZING STM CONTROL MIN IN AUTO (01"y01\ /~--~--------------------------- ~
/
A /
B
A
2 SEC
0%
L_ rl::==;~
~ I I FROM MBC 845.2-58
I I
~--------~------J$
I
L __ ~~~E~_~ ~
A
H DEVIATION ~
AO
AI
PCV 10HJM50M071
(1 OHJtv1;r0M071)
ATOMIZING STEAM PRESS CONTROL VALVE DEMAND
ATOMIZING STEAM PRESS PCV FEEDBACK
-
I FOR CONSTRUCTION I
"'1 I ..... Pap-No. 183
- COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANY)
-..c:5
.:;J!!fJ' TCE CONSULTING ENGINEERS LIMITED
-
.!f-t!:~~'l;I
Doosan Heavy Industries & Construction
-
I
... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
"" Non .... NfA
~ 1+-1H11 ac, " TItIo
FUNCTIONAL LOOP DIAGRAM
- 1+-1H11 ,....., (ABC)
.
r 1+-1H11 K.T.LEE AUTOMIZING STEAM CONTROL
~~ f'ROI)UCTlONCESlClN~ ""No
!::,.
&'14-11-GP.O.JUM;J.H.KIIIK.T.LEE &"_~D.JUhDJ.H.KIIIIC.T.LEE
~~~~~~nl~~ ~ lUND
"_... T07073-UHA-IC-X338
--.... TCE.5146A-510-00-1162
A
B
c
D
E
2
TCE.5146A-510-00-1163
6££X-::)I-'vHn-£LOLOl 'ON 'ElMa
LIGHT OIL SUPPLY FLOW (0-20 T/H)
LIGHT OIL HEADER PRESSURE (0-25kg/cm2.g)
LIGHT OIL FLOW CV INLEr PRESS (0-30kg/cm2.g)
AI
~I~T~~~T~~L~BB~~~N~~R~~W~--------------------------------------+---_'~ Q
LIGHT OIL HEAOER PRESS TO SQC 390
0%
A
LIGHT OIL TRIP ~
(SELECT B) - - - -VALVECLOSm - ~
TOTAL NO. OF LIGHT OIL VALVES OPEN
---0---~
TO MBC 855.4-31
...-------Iy -~
11 kg/cm2.g TO MBC 855.4-20
FROM MBC 849.1-61
SPECIFIC GRAVI1Y
LIGHT OIL FLOW(T/H)
3
A
~_(~L~T_I!) t _
FROM MBC 841.2-68 I
I ~~E':.:I~~----lZl-------_j
4
100%
~ -----~
FROM SQC 390
2 SEC
~ T4~(~0~A~N~U~)-0-_IJil}
~3~B ~
-D~---------- ~~~~----
-------------
BAD DQ LIGHT OIL PRESS
------------- ~
c~~~gG~lL~~L _LEA_!. ~ST ~ -1~R~S - ~ - - - - - - - - - - -l. - l
FROM MBC 855.4-61 L -0-- -J- L _ ~E~lJ'I)
n=PJ--------(~L~T-"l
<~-;o;;C_;;:L~G;_;oH"7S~;;:g:::I-;L'"'TR""I_;;P-V""LV;:__'>- - - -,. - - - - --J---f
FROM MBC 855.2-72 I , _
I I
@ -M~-------t_j
I I
~ J
5
T2~A LIGHT OIL IN -@3 - - - - - - - - - - - - - REMmESETPOINr - BM01
LIGHT OIL PRESS CONTROL VALVE FEEDBACK
LIGHT OIL PRESS CONTROL VALVE DEMAND
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
J1~~ _
----~
01T4~A ~
~---r---- TO SQC 390
L-@
TCE CONSULTING ENGINEERS LIMITED
7
........
-
"'"tl~~y;j
Doosan Heavy Industries & Construction
... ,.. 4000 MW ULTRA MEGA POWER PROJECT .... ~
AT MUNDRA, GUJARAT, INDIA 1-------1
NfA ...
- 1 ELEVATlON : 4 BURNERS
- 2481 Ie 4 = 9924 kg/hr at OIL PRESS. 12.2kg/cm2g
- 1240)( 4 = 4960 kg/hr at OIL PRESS. 5kg/cm2g FOR START UP.
- , ..
f.C;_-+--+----1 FUNCTIONAtA~<t?P DIAGRAM
~
FOR CONSTRUCTION
LIGHT OIL PRESS CONTROL RIg. No
DlpI:. f'ROI)UCTlONCESlClN~
Doosan Heavy Industries DIp!. & Consb'UcUon Co., Ltd.
DraWlgNa.
T07073-UHA-IC-X339
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO'THE COMPANY. Raw. DaIII
"'1
Pap-No. 185
A
B
C
D
E
2
Ov£X-:JI-VHn-£LOLOl 'ON 'ElMa
3
4
5
6
7
5.5kg/cm'g (constant)
BAD DO ATOM AIR PRESS
07
LIGHT OIL TRIP VLV CLOSED
LIGHT OIL ATOMIZING AIR PRESSURE (0-15kg/cm2g)
00
00
T4~B (TRACK T5)
T4~A ATOMIZING AIR COMTROL AUTO
01
2 SEC
A
0%
00
(SELECT A)
LIGHT OIL
TRIP VLV OPEN
FROM MBC 855.2-58
OIL LEAK IN PROGRESS 09
(SELECT B
ATOMIZING AIR CONTROL VALVE DEMAND
ATOMIZING AIR PCV FEEDBACK
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANy)
T07073-UHA-IC-X340 TCE.5146A-510-00-1164
l'agl-No. 186
TCE CONSULTING ENGINEERS LIMITED
.........
-
.!ft!:~~~
Doosan Heavy Industries & Construction
N/A T7I"'
... "" 4000 MW ULTRA MEGA POWER PROJECT -~
AT MUNDRA, GUJARAT, INDIA 1------1
& ConstrucUon Co., Lid.
FOR CONSTRUCTION
ATOMIZING AIR CONTROL ""No
DIIpI:. I'ROOUCTlONDE8KlN~
Doosan Heavy Industries Dapt.
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO'THE COMPANY. Rw. Dalia
"'1
A
B
c
D
F
~v£X-::>I-VHn-£LOLO.l 'ON 'ElMa
LEFT SH
DSH NO.1 OUTLET TEMPERATURE (O-BOO'C)
SH DSH NO.1 SPRAY WATER FLOW (0-285 T/H)
SH LEFT DSH2 INLET TEMP (0-700'C)
ECO. INLET ECO. INLET FW PRESS FW TEMP
rr
1 OHAH50CT1 01
rr
1 OHAH50CT1 02
21 FW01
22 FW01
~~ ~/AVG~
35 SH04
+
+ L
+
1...- .,+ L
6
+
10 SEC
(Oi\ LEFT FDSHO TEMP f
~"S"'H"'04ot----------------., (t)t-------i
~
foi\"" "'J1',,",'!'!'''' h ' ""~
~ V--§-~E~C2_Al_1
@BNRTiLTCONTROLINAuTOFWSH"'OPERATORS'P:
.J3-=-A T~~~_ A I I
I
B
TOTAL SH _ (i5\
SPRAY WATER FLOW ~
_f15V16\
±1 ,------'
MAIN STEAM FLOW
BASE SETPOINT
2
It------------------</ Ob~~ETS~VgS~T~M TEMP TO sac -423
+
r--:-:x_f---,'oo----:-:Y-----, r--:-:X_f,200----:-:Y-----, rB- FDSH L'.T SP A ~ T 3
(MW) ('C) (MW) ('C)
f--"D'-'.I F,--F_,_T",EM",P_.,--<G) L=O
D~~ --{Z]- -\ill)
. --~ .. ----------~~ --cc~~~~-q~:~~---""~~-'
f- ------__cF_:_F!L#1"'+-I L f-----A-<A>--- ... ------I /'; I --c[ + ~~9~ I
T~BJ_S~E~ ~/ r-+-_---'~_.,0 ~ - - ~=~ - l __ MJI'I_"!!_ J~O__?_H~
8 40 -r'-- (RAC~--~=~- I ~ I
A L -< LEFT SH DSH 1 >
TEMP SET POINT ~-=D:.::IF::,:F:-:T:-=E=M=P:::.H::_I_~
12 A f8 §88 =~5~
B A
FROM CLIENT I I
~~~~~~~~------ (~~~-----~-r----~
@1~T£lN~~~~ Q<~R--"""~ti_±~C _
.- __ ... +.,1 L'.
0 0 0 380
280 0 280 420
480 10.9 480 449
640 9.4 640 462
800 8 800 466
830 7 830 467
~~
3 ULD TARGET
FROM CLIENT T5=B TRACK(FB#1-FF#1)
K/
rI
I
I
A
4
A
A
~ B
I I T6 I I
/
---- --_/ ~ iii'B T5
_§_AQ_Dg_L~_£S~~~______ $~/
_§_AQ_Dg_L~_E_D~<2_T~P_ - - - - - P- - - - - - - - - - -& - - - - - - - - - - - - --
LEFT PDSHO SAT L1tt32\
~
<
5
LEFT PDSHO SAT L1f32\
~
~----~
<
~:~:~e:,----!p------~P---r---~~CfL-
BLOCK VALVE OP: __ -_- _j II
FROM sac -406
II AUTO COMMAND t - - - - - - - - - - - - - --
ACTIVE ~
I r-~ L___ -----~
I I
~-----.--~----~~~
A
0%
B
A
H=98
-------r
~-_j
H=98
I/L L=O
A
0%
B
----r-----
A
...------r-----~~~
L=O
-----_j
~..J DEVIATION If----+- ___J
. -I CIRCUIT I
I DEVIATION I
L- _.__,,-j ~~_~
1 CIRCUIT I
r - - - - -<~ __ s_a_C_-3_9_' __ ~>
-+1--L
- -t- ~ TO sac -406
L ~
~------------~~
------
6
LEFT PLATEN SH SPRAY VALVE DEMAND = 0%
t----------I~
---------------------r---------
-------1rL _
---lYL-tJ @
---u- LEFT PLATEN SH SPRAY
100% CONTROL VALVE OPEN
100%
AO
AI
AI
,---~
_I5~ _'p- TO sac -391]
_________ ~H-T~071/072 IN AUTO
TB=A
- - _, TO sac -391 TO sac -406
L ~
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
7
--
-
Jf-tl§~~
Doosan Heavy Industries & Construction
( 10LAE51M071
10LAE51M072
/, 0';~5~~07~
LEFT SH DSH 1 SPRAY
WATER VALVE DEMAND
jOLA~;i~07\
LEFT SH DSH 1 SPRAY
WATER VALVE DEMAND
LEFT SH DSH 1 SPRAY WATER VALVE POSITION FEEDBACK
LEFT SH DSH 1 SPRAY WATER VALVE POSITION FEEDBACK
I
"" .. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
N/A
r",
NOTES:
,..,... 1lIIe CaratnlllCodII
,,;_-+-::-::----jf-=---1 FUNCTIONAt.ds~?P DIAGRAM
I FOR CONSTRUCTION I
PLATEN SH STEAM TEMP CONTROL (1/3) 10: ... ", .. .--------1
14-12:-11 K.T.LEE
.&.1+-12-4~D.JUNC J.H.klll K.T.LEE ~'l-C1H1~ILIUNGJ.H.1CI11 K.T.LEE
I ~H~~:~N:E'~6~~6~:~~~~!v~·DETRIMENTALTOlHECOMPANY.IIa·1 DIII8 ~ 1:- =-- I
......... T07073-UHA-IC-X341
-....... TCE.5146A-510-00-1165
Pagt-No. 188
A
B
c
N·DMa 1:t>£X-:)I-'v'Hn-£LOLOl ·0
BASE SETPOINT MAIN STEAM FLOW
2
3
4
5
7
RIGHT SH DSH 1 -,
DIFF. TEMP. HI I
o SOC -391 H~O I
10 ~~""''p- h - '''~ - - - P-""-r"~~W~Oh_y~=p-
I ~~~---~ I
I r -- OSH __ J
I I @_M1_t:!_ ~H2._PE:'f!_ _
II ~
I I TEMP SETPOINT
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
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I I I
I I _
L+ :
L-cf~ _
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E
F
T10~B _/ (SELECT B)
~~~===~---------
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L _
AUTO COMMAND ACTIVE
r-C==V
I _~IQ----®
@- I ---- AUTO
---- ....
1
A --@o
T ~ _lJlD...s:.H~~D_ UM03
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I R.!:!.N~C~II'!_P~ _ ~
... JS~E T B) 38
- - - - RIGHT £l.N~ ~ ~M~ --@
- ERROR WITHIN ±3 C
_j
PfiP--~@
100%
JARAT POWER ..... COAST AL ~AUTATA POWER COWPANY)
ENGINEERS LIMITED TCE CONSULTING
ISH021
FOR CONSTRUCTION
THE COMPANY.
THIS DRAWING IS ~~~':'~:;: !="DETRIMENTAL TO
ITISNOTTOBEC
A
c
'"
x y
kg/cm2.g te)
0 100
5 151
10 179
f(X) 20 211
30 232
40 249
50 262
60 274
70 284
80 293
2 89 300
15 'C + 100 309
150 346
+ L
A 200 364
220 372
225 374
./ B
5
@
"A" PDSHO SAT LIMIT
£1>£X-OI-VHn-£LOLO.l 'ON 'E>Ma I
fi6\ "A" PDSHO TEMP
+
3
<3C
~----------------------~
4
6
7
D
E
SEPARATOR OUTLET PRESS
01 SPOl
T".
&14-12-G~D..INlJ.H.kII k.T.LE£ .&.11 ........ ~IJ.H.KIIIC.T.I..EE
I ~H~~:~N:EI~6~~6~:~~~~!v~·DETRIMENTALTOlHECOMPANY.IRw. IlaIB ~ e-- Ir- I
"8" PDSHO TEMP f31\
+
<3C
~-----------------------"~
o C
~ -1~~~if;=- -=- ~ I
!~~W-~~SS - ~ I I I I I I
r-:- /l _._ MIN "8" PDSHO S~
~~ (TRAcKT12+1%)------®- - -----------~
33 SHO
"8" PDSHO SAT LIMIT
I FOR CONSTRUCTION I
T07073-UHA-IC-X343 TCE.5146A-510-00-1167
, ..
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
""""'"
-
.!f-tl~a~
Doosan Heavy Industries & Construction
I
"''''' 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
& Constl'1Jclion Co., Lid. _'"
w«
PNpnd TilII CanllnlaCDdl
f-C._+-'<-_12_",,-+11.C._'_' -1 FUNCTIONAL(ALBOCO) P DIAGRAM
~ 14-1H1 Y.s..JIJNG
PLAlEN SH STEAM TEMP CONTROL (3/3) Rlg.1Io
Dept. =~..,~
DoosanHeavylndusiries Dept.
"'11-
Pagl-No. 190
A
2
1 OEEE1 OEE006A
_I:>-...~ Iv----~
>595'C 11 OEEE1 OEE006B TO MBC 841.3-26
t-~~ -----~~
11 OEEE1 OEE006C TO MBC B41.3-2B
L_I:>-...~ ~~
TO MBC 841.3-30
B
c
D
LEFT SH DSH 2 OUTLET TEMP (ON700"C)
vv£X-:lI-'o'Hn-£LOLOl 'ON 'ElMa
FINAL SH SPRAY WATER FLOW (ON143 T/H)
21 22
01 01
LEFT FINAL SH OUTLET TEMPERATURE (ON700'C)
E
>575'C
LEFT SH OUTLET TEMP TO CLIENT
22 U LD BASE SP
H05
FSHO OPERATOR BIAS (-50NO)
3
( f,(X) f2(X) ""\
x y x y
(MW) (MW) (MW) (MW)
0 550 0 400
2BO 56B.5 2BO 521
480 568.5 4BO 519
640 568.5 640 520
800 568.5 800 519
830 568.5 830 519
1000 568.5 1000 519
"/ ULD TARGET
FROM CLIENT
4
1 SEC ~ET TO AUTO __r;::::;-1_ ~(SELEcTA)-8 --
5
6
FINAL SH SPRAY @ M~ -!P- - - - - P- - - - --
BLOCK VALVE OPEN - - _f
FROM sac -406
,---
@----_.--~-@
AUTO COMMAND ACTIVE
,-----~
.J:5~ .... p- TO sac -403
--------- ~ ~
.J:6~ ..., TO sac -403 TO sac -406
L ~
7
1 OEEE1 OEE007A
r~
RIGHT FINAL SH OUTLET TEMP HI HI
TO MBC 841.3-34
>595'C
RIGHT FINAL SH OUTLET TEMP HI HI
TO MBC B41.3-36
11 OEEE1 OEE007C
L _I:>-... _'----'R"'IG:CH""T'"'F"'IN"'A""L-:S""H'------"
~ OUTLET TEMP HI HI TO MBC 841.3-38
F
FINAL SH DESH
OUTLET AVG STEAM TEMP TO sac -424
RIGHT FINAL SH DESH OUTLET 21
LEFT FSHO TEMP
STEAM TEMP SH05
FSHO AVG TEMP
T5~B (T~KT7q-----
T7~B
-----
32
SH06
(SELECT B) --.,.--
I
I
I
t----
----@
~----------~~~
GT 10LAE61M071
LEFT DSH 2 SH SPRAY WATER VALVE POSITION FEEDBACK
LEFT DSH 2 SH SPRAY
WATER VALVE OEMAND
-P----~
~
.... -------1 ~ - - TO SaC-406
----------~~{2}==~~~~~~.~
100%
A
LEFT DSH 2 SH SPRAY
WATER VALVE DEMAND
(lOLAE~TM072)
LEFT DSH 2 SH SPRAY WATER VALVE POSITION FEEDBACK
I FOR CONSTRUCTION I
21
SHO
FINAL SH
OUTLET AVG STEAM TEMP
TO sac -424
LEFT FINAL S DIFF. TEMP. HI
TO sac -403 TO sac -406
----l
I
I
I -I-_j
-----~P-~
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN AN'f WAY DETRIMENTAL TOlHE COMPANY. RIN'. DatIl
I'agI-NcI. 191
Jf-~~~~
Doosan Heavy Industries & Construction
"',.. 4000 MW ULTRA MEGA POWER PROJECT ...,.
AT MUNDRA, GUJARAT, INDIA
N/A ""
~ 14-12:-01 1IUo
FUNCTIONAL LOOP DIAGRAM
- 14-12:-01 (ABC)
.
::- 14-12:-01 FINAL SH S1EAM TEMP CONTROL (1/4) ......
"" PROOUcmoNOESIGNTEAM & Construction Co., Ltd.
DoosanHeavylndustries DIpl
T07073-UHA-IC-X344 TCE.S146A-S10-00-1168
"'1
A
B
c
2
NOTES:
9v£X-:)I-'vHn-£LOLOl 'ON 'ElMa
RIGHT FINAL SH OUTLET TEMPERATURE (0-700'C)
D
E
F
RIGHT SH OSH 2 DESUPERHEATER OUTLET TEMPERATURE (0-700'C)
"B" SH OUTLET TEMP
TO CLIENT
20 RIGHT FSO TEMP
HO
21
FSO AVG TEMP
SHO
SHO
RIGHT FSHO TEMP
RIGHT FINAL SH DESH OUTLET AVG STEAM TEMP
TO SOC -424
+
3
2MIN
-®--9---@
H=O I
~OIFF>~
~--- _p T10:,B~~C~~~F~22._ ,
POS.>98% _p _ ~ O..::.A _
,------------ P
L=O O[F<O p _ _I:!O~
---
L-O -
I----~~~---}J_ ,-
I
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~
23 ULD TEMP SPT
f-_",O"-IF:...F_:.T",EM,,,P __ -< 0)
(~C~ T12)
SH04
A
T10=B (SELECT B) / F" - - -
T1O=B h -----~ I
~~=====~---------------------J
4
SH06
33
"B" FDSHO SAT LIM
5
-q----L-----~1_q
I
L _
6
A
0%
----p
---
----
AUTO COMMAND ACTIVE
@-_.~-@
+----------I~
~-----------------------------~--
100%
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN AN'f WAY DETRIMENTAL TOlHE COMPANY. RIN'. DatIl
,---~
_l5~ .... p- TO SOC -403 _________ ~H-T~071/072 IN AUTO
T6=A
- - ..., TO SOC -403 TO SOC -406
L ~
7
RIGHT DSH 2 SH SPRAY WATER VALVE POSITION FEEDBACK
RIGHT FINAL SH SPRAY
04
[2}-
100%
CONTROL VALVE OPEN
RH05
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
Jf-~~~~
Doosan Heavy Industries & Construction
RIGHT DSH 2 SH SPRAY WATER VALVE POSITION FEEDBACK
"""" 4000 MW ULTRA MEGA POWER PROJECT ......
AT MUNDRA, GUJARAT, INDIA t--------1
N/A TJPI
1IUo ....- ....
FUNCTIONAL LOOP DIAGRAM (ABC)
I FOR CONSTRUCTION I
~ 14-12:-01
- 14-12:-01
.
::- 14-12:-01
Dopt. PRODUmlONDEBIGNTEAlI FINAL SH SlEAM TEMP CONlROL (2/4) 10",=-,,",.---1
DoosanHeavylndustries Dept.
"'1
& Construction Co., Ltd.
T07073-UHA-IC-X345 TCE.5146A-510-00-1169
I'agI-NcI. 192
I
r".
A
B
c
D
F
SEPERATOR OUTLET PRESS
01 (
SP01 X Y
kg/cm2.g rc)
0 100
5 151
10 179
20 211
f(X) 30 232
40 249
50 262
60 274
70 284
80 293
89 300
15"C + 100 309
+ L 150 346
A
200 364
220 372
225 374 )
2 ~ ~3~1~~LE~~~F~DS~H~0~T~E~M~P ~+~ 6
~
91>£X-:lI-V'Hn-£LOLOl "ON "ElMO I
+
RIGHT FDSHO TEMP~
< 3 C
~ R~~~H~S~
< 3 C
~E~~~~ ~
3
<OC
<OC
4
i-Q#-~1j~1f=-
I I I I I I I I
~!!:!. ~~ _£D~Hf2_S!:I... _._ --lZl- __ ~T~C~ ~:.:) _
5
32 SH04
33 SH05
LFET FDSHO SAT LIMIT
RIGHT FDSHO SAT LIMIT
.&.14-12-4~II.dUNG JJl.KlIl ItT.LEE &" ........ ~ILIUNSJJUClIl ItT.LEE
I ~H,~ ~:~6N:E'~~~~':'~:;: .!=·OETRIMENTAL TO THE COMPANY. I Raw. I DM8 r:- 1:- :- I
I FOR CONSTRUCTION I
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
7
TCE CONSULTING ENGINEERS LIMITED
--
-
!f-tl~~~
Doosan Heavy Industries & Construction
"" .. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
".,..... 1IIIIt IlDnIIrtICodII
f'-;_--+-::-::--+-=---1 FUNCTIONA[A~'6?P DIAGRAM
N/A
14-1:H1 It.T.LEE
FINAL SH SlEAM "TEMP CONlROL (3/4) Reg. NIl
Dept. PRO~UtmON~E8I(lNTEAM
-..... T07073-UHA-IC-X346
---.. TCE"5146A-510-00-1170
PVge-1io. 193
Sub-Suppllar
I
r",
A
B
c
D
E
F
2
rr 10HAH58CT001
LV£X-~I-VHn-£LOLO.l 'ON '~Ma I
>610'C
S/H FINSH TUBE METAL TEMP.
(O-700'C) (O-700'C)
--- rr (10HAH5;Jho20 ---
10HAH58CT019
~ ~
",,--cD ",,--0
X X
1 OHAH5rcT05~
~
>610'C
>610'C
c=J- - - - - - - - - - ;Y f------<.---< I
c=J- - - - - - - - - - --[fr--I-------.
I >-----+-------1;Y - - - - - - - - - ~
...__---I--------[fr - - - - - - - - - ~
>610'C
~
S/H FINAL-LEFT TUBE METAL TEMP.
>------{D
S/H FINAL-RIGHT TUBE METAL TEMP.
3
c=J- - - - - - - - - - ;Y 1-----------'
'------------I;Y - - - - - - - - - ~
>610'C
>610'C
4
5
6
I FOR CONSTRUCTION I
TCE CONSULTING ENGINEERS LIMITED
""'"
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANY)
7
-
-
Jf.t!l!!ia'il;l
Doosan Heavy Industries & Construction
..... 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
..... "FUNCTIONAL LOOP DIAGRAM .,.,_ .... (ABC)
NfA
.&.1+-12-Q1~D.JUNG J.H.kll k.T.LEE
.&."_~D.JUNGJ.H.kll IC.T.LEE
I ~H~~:~N:EI~6~~:;~:~~~~!VCX::·DETRIMENTALTDTHECOMPANY.IRw·11laIII r- I=-- 1:- 1
14-12:-11 k.T.LEE
FINAL SH SlEAM lEMP CONlROL (4/4) RIg.No
.... ~No. T07073-UHA-IC-X347
-_.. TCE.5146A-510-00-1171
I'QgIt-No. 194
A
2
RIGHT REHEATER OUTlET TEMP HI TO MBC 841.3-17
B
C
D
E
F
B17£X-:)I-'vHn-£LOLOl ·ON ·ElMa
RH SPRAYWATER PRESS (0-200kg!cm2g)
RH SPRAYWATER FLOW (0-160 T!H)
RH SPRAYWATER TEMP (0-250·C)
LEFT HRH OUTlET TEMPERATURE (0-700·C)
LEFT RH aSH DESUPERHEATER OUTlET TEMPERATURE (0-400·C)
HOT RH PRESSURE (0-BOkg!cm2g)
HOT RH PRESSURE (0-BOkg!cm2g)
RIG~RH ) ~------------------------------------~------------------------------~--~------_;~--~~~/I_-------------------------=~~~~~~~
OlJTLET AVG STEAM TEMP /2
TO SQC -425
LEFT RH OESH OUTLET AVG STEAM TEMP TO sac -425
RHO STPT
f'{Xl f2(X)
x y x y
(MW) (·C) (MW) (·e)
0 500 0 300
280 595.6 280 337
480 595.6 480 350
640 595.6 640 356
800 595.6 800 349
830 595.6 830 350
1000 595.6 1000 350
\.,. 3
TRANSIENT COMPENSATOR
ULD TEMP SPT
FB#'
1 SEC
-----1..fl_~~20~U~ r'0I
(SELECT A) ~
AVG RHO TEMP
+
q_25~_ DIFF~O ~ --~
------ q-q---------...£'O~<~--l
H~O
- D~~~ ,-1 lLJ - H~9~
~~-------~S:~9~1
TMC~._T7l... - - --ct - - - ~'!. I
Tl-B L _ _ LEFT RH DSH
---~- ~
TO sac -405 TO SQC -406
_...!:!O"'- _
4
1 SEC ~ET TO AUTO ___r;::::;-1_ ~(SELEcTA)_D --
~ Q9 ~FT _B_HQ...IE~ - - P-
-------------
BAD Q9 !!_FT __Q_s~ T~P __
5
~~--------------P-
~--- ~ -------
~ """"l6I1L._
FROM SQC -406 ,- _ -®- j--.J -
I AUTO COMMAND
I ACTIVE
I r-e=:::n>
~ .... ~ ~.l9~
~ AUTO ~
----.@
,---~
...l5~ ..... p- TO SOC -403
_________ ~H-~W71!072 IN AUTO
T6=A
- - ...., TO SOC -403 TO SOC -406
L ~
6
>622'C
1 DEEE1 OEEOO4A
~~ I-~~
I TO MBC B41.3-5
1'0EEE'0EE004B
... -~ ~ ----,-~
I TO MBC 841.3-7
1, OEEE1 OEEOO4C
~L_~~ L_________l,?/ ~ ~
TO MBC 841.3-9
~------------~~
----P----~
/ ~
..... -----1 / L - - - - TO SQC -406
------------:--~---~
/ - LEFT RH SPRAY CONTROL VALVE OPEN
1 DEEE1 OEEOOSA
1- -t9>-
I
LEFT RH DSH SPRAY WATER VALVE POSITION FEEDBACK
GT 10LAF51M072
LEFT RH OSH SPRAY WATER VALVE rosrnor, FEEDBACK
7
>622"C
1'0EEE'0EE005B
---- ... --~ ~ ....,.~
I TO MBC 841.3-15
11 OEEE1 OEEO05C
~L--t9>-
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
LEFT RH DSH SPRAY
WATER VALVE DEMAND
LEFT RH DSH SPRAY
WATER VALVE DEMAND
TeE CONSULTING ENGINEERS LIMITED
Jf-~A~~
Doosan Heavy Indu Ifo. Construction
NOTES:
"',.. 4000 MW ULTRA MEGA POWER PROJECT ...,.
AT MUNDRA, GUJARAT, INDIA 1cc-----1
& Construction Co., Ltd.
I FOR CONSTRUCTION I
N/A '"
~ 14-12:-01 "" ...,_ ....
FUNCTIONAL LOOP OIAGRAM
- 14-12:-01 (ABC)
.
::- 14-12:-01 RH STEAM TEt.4P (SPRAy) CONlROL (1/3) ......
... PROOUcmoNOESIGNTEAM THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN AN'f WAY DETRIMENTAL TOlHE COMPANY. RIN'. DatIl
Doosan Heavy Industries Dept.
T07073-UHA-IC-X34B TCE.5146A-510-00-1172
"'1
I'agt-NcI. 195
A
B
c
D
E
F
2
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN AN'f WAY DETRIMENTAL TOlHE COMPANY. RIN'. DaIII
617£X-:)I-'vHn-£LOLOl 'ON 'ElMa
RIGHT HRH OUTLET TEMPERATURE (O-700'C)
RIGHT RH DSH DESUPERHEATER OUTLET TEMPERATURE (O-400'C)
RIGKT RH DESH OUTLET AVG STEAM TEMP TO SQC -425
RIGHT RH OUTLET AVG STEAM TEMP TO SQC -425
22 RHO STPT
HO
3
RIGHT RH DSH DIFF. TEMP HI
23 ULD TEMP SPT
TO SQC -405 TO SQC -406
HO
4
1 SEC ~ET TO AUTO ___r;::::;-1_ ~(SELEcTA)-D --
1 SEC
-----1..n..~~20~U~~
(SELECT A) ~
5
@ ------------
AUTO COMMAND ACTIVE
~ @ --------_.---f~c?-@
6
,---~
...l5~ ..... p- TO SOC -403
_________ ~H-~W71/072 IN AUTO
T6~A
- - ..., TO SOC -403 TO SOC -406
L ~
..._-----I~
L~O"
----P---- ~
~
---- TOSQC-406
100%
RIGKT RH DSH SPRAY WATER VALVE POSrnON FEEDBACK
RIGHT RH OSH SPRAY WATER VALVE POSITION FEEDBACK
RIGKT RH DSH SPRAY
WATER VALVE DEMAND
RIGHT RH OSH SPRAY
WATER VALVE DEMAND
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
7
-
...
Jf-~~~~
Doosan Heavy Industries & Construction
"""" 4000 MW ULTRA MEGA POWER PROJECT .....
AT MUNDRA, GUJARAT, INDIA 1cc-----1
& Construction Co., Ltd.
N/A TJPI
I FOR CONSTRUCTION I
14-12:-18
RH SlEAt.4 lEMP (SPRAY) CONlROL (2/3) RIg, No
Dept. PRODUmlONDEBIGNTEAlI
Doosan Heavy Industries Dept.
- ....
T07073-UHA-IC-X349 TCE.5146A-510-00-1173
""1
Pagt-NcI. 196
I
r".
A
B
c
D
E
F
,j I COLD RH PRESSURE
2
X Y TO SQC -425
kg/cm2.g ("C)
0 100
5 151
10 179 f(X)
20 211 NOTE 1
30 232
40 249
50 262
60 274 COLD RH STEAM
70 284 <, SATURATION TEMP
80 293 TO SQC -425
\... 2 ·C +
+ L
A
3
(3i\ LEFT RDSHO TEMP +6 ~+ RIGHT RDSHO TEMP(3i\
~ ~ RH LEFT DSH OUTLET PRESSURE (O-BOkg/cm2g)
RH RIGHT DSH OUTLET PRESSURE (O-BOkg/cm2g)
Og£X-::)I-'vHn-£LOLOl ·ON ·E>Ma I
PT 10LBC31CP10J,
PT "\
1 OLBC32CP1 0 J/
AI
AI
PRI/RED/AVG I----
<3C
~~~~~~---------------~
<OC
.....J/l_ - BAD::JlQBI~L =-w
• -~ RDSHOTEMP -l
BAD.JlQ.BIQtll.9QbP I
RH PRESS
I I I I I
/ __ (~A~ ~~1~ - - - --0- _j
<3C
~ _!~~R~H~~
4
5
LEFT RDSHO SAT LIMIT
RIGHT RDSHO SAT LIMIT
NOTES:
I FOR CONSTRUCTION I
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANY)
7
TCE CONSULTING ENGINEERS LIMITED
--
-
Jf-tll!!ia'il;l
Doosan Heavy Industries & Construction
...... 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
&.1+-1H11~D.JUNC .I.H.ICIM It.T.LEE ~11-C1H1~ILIUNG.J.H.1CI11 K.T.LEE
I ~HI~ ~:~6N:EI~~~~':'~~: !='OETRIMENTAL TO THE COMPANY. I ""_I DIIIII ~ 1:- 1:- I
... ...
:- 14-12:-011 '"'""
. 14-12:-011 , ......
=- 14-12:-011 K.T.LEE
Dopt. ELECTRICALI,CDNTROLS
PRODUmlONDEBIGNTEAlI '" .,.,_ ....
FUNCTIONAL LOOP DIAGRAM (ABC)
NIA
RH SlEAM lEMP (SPRAY) CONlROL (3/3) 1..:"''' ... .----1
......... T07073-UHA-IC-X350
...... _.. TCE.5146A-510-00-1174
PQge-Mo. 197
A
B
c
D
+
f-A",~",~,+T.::_01",A=-L=MEAS=U:::R=ED=--=-UN:.::IT,-,A='Rc..:..:FL=OW,,--- --.------I-s(X)t-------------t----'-'--I
-,
-, -q BAD DO LEFT RHO TEMP
""----(~LE~Bl_ _ _ _ _ _ _ _ _ _ _ _ _ _ _ = ~Q::Q~,G:tIT;giM~
T2=8
--------
I FROM CUENT
rl~---~
SCbfCT_!L --Q ~ :t---i- ---0- _,_ _ _"'FT @
-, l_ _j----....
L _
2
D.:=1....I!L!...!._N~Q_ ~
~
NOTES;
t. ~~N'lt ~~~I~~~~S~~~Nfo ~D~ .r6l~~lb~gg~~~WC~,~8~~T'ON. 4 rnA
~9£X-~I-vHn-£LOLO.l 'ON '~Ma
YC
BMOS TRANSIENT COMPENSATOR
x y
(1/H) (%)
0 50
565 50
902 50
1266 50
1646 50
1752 50
2070 50 AVG RHO TEMP 01
RH01
3
51%
~
I
--------------------------p I
~% I
,---------iYc ----------------- I
49% 51% - _j
r-----1 Yc - - - - -;;X- - -
49% Yc - 49%
E
F
,---------i~
4
(SELECT 8)
---"1'------
$
I I I I I I
L __
x y
o c
15 5
30 2. 45 J5 .. 40 65 55 80 7. 100 90
51%
r----+-----1f-----f--------iYc
49%
UPPER CORNER 2 NOZZLE TILTS (FROM CNR. #2)
NOZZLE TILTS DEMAND
5
"C .... FU~ WINDBOX
LWR CORNER 1 NOZZLE TILTS DEMAND
LWR CORNER 4 NOZZLE TILTS DEMAND
UPPER CORNER 1 NOZZLE TILTS (FROM CNR. #1)
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANY)
TCE CONSULTING ENGINEERS LIMITED
6
"AA .... BU· WINDBOX
7
-
-
Jf.t!l!ia~
Doosan Heavy Industries & Construction
Sub-Suppllar
... ,.. 4000 MW ULTRA MEGA POWER PROJECT .......
AT MUNDRA, GUJARAT, INDIA f-----1
N/A TJPII
f-::-+--+----1FUNCTIONAtA~~8P DIAGRAM =-
I FOR CONSTRUCTION I
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USEe IN ANY WAY DETRIMENTAL TOlHE COMPANY. Raw. DaIII
......
RH SlEAM lB.4P.(TlLT) CONlROL
Dept. ~~~~~=~
DoosanHeavylndustries Dept.
"'1
& Construction Co., Ltd.
T07073-UHA-IC-X351 TCE.5146A-510-00-1175
PQge-Mo. 199
A
3
y PRI/RED/AVG I---
19£X-::lI-VHn-£LOLO.l 'ON 'ElMa I
B
c
AIR HEATER -A"
D
E
F
2
4
5
6
7
PA INLEr TEMPERATURE (O-80"C)
( 1 OHFE"VOCTl O~
*
SA INLET TEMPERATURE (O-80"C)
----I PRI/RED/AVG I---
FLUE GAS OUTLET TEMPERATURE (O-220"C)
(10HNA1J1CT10~ (10HNA1J1CT10~ (10HNAV1CT10~
~ AI *
1. LOGIC SHOWN fOR AIR HEATER -A" IS TYPICAL fOR AIR HEATER "8",
THE LAST CHARACTER OF EQUIPMENT TAG NUMBERS CHANGE ACCORDINGLY
----I MEDIAN I--c__________,-____j
I FOR CONSTRUCTION I
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
Jf-tlAa~
Doosan Heavy Industries & Construction
r",
.... No
~11-C1H1~D.dUNGJ.H.1CI1i "'T.LEE
I ~H~~:-~N:EI~~~~~~o:~~~::!vOC::·DETRIMENTALT01HECOMPANY.IRw·1 DcrII= ~ I~ 1:- I
&1+-1H11~D.JUNGJ.H.1CI1I IC.T.LfE
...., ....
I
"" .. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
... .... .... N/A
:- 14-12:-11 ..... ".,
FUNCTIONAL LOOP DIAGRAM
. 14-12:-11 , ....... (ABC)
::- 14-12:-11 K.T.LEE AH COLD END lEMP CONTROL
Dopt. ELEmRKlALlOONTRDL&
PRODUmlONDEBIGNTEAlI _.No. T07073-UHA-IC-X352
-........ TCE.5146A-510-00-1176
I'agIt-ND. 201
A
B
c
D
E
F
£!l£X-:)I-'vHn-£LOLOl 'ON 'EJMa I
2
foiYroTAL STEAM FLOn
< TBN MSV CLOSED >- - - - - --]p-
fROM CUENT I - "l
~-----®- I L-h -------------1--
~----,--jF I-V
FROM CLIENT I I _ _j
~-----0-I--:
FROM CLIENT : L-----h ,
L ~ I
L __
3
---------1 I I
L 1 OCJF1 OEE009A
- -}- r ~ - -< REHEATERM~OTECTION>
I TO Mec 842.2 9
L- yX (24~/~ P- - - - )J- ____D ~S~ I :CJ~B _ -< REHEATERM~OTECTION >
+ ,- --V I TOMBC84229
_ _ _ _ _ _ _ _ _ _ _ _ I I 1 OCJF1OEE009C
L-~DI ~
r--- --v-----~
I F TO MBC B42 2-.
~--------P- >10" / f{t) 10s I I
~ MeR
FROM CLIENT 1- - - - - ..., SD SEC (242 T/H I I
<~-----~- :P-D_;=ffi3-®-rI-®-tl --------:I--_j
D PULSE TIMER
6D SEC I I f(,) I
L J I I
I I
I------~-------~
I I > 1DX(3D T/H)
~:::-~_~_~ j 1====~=;;;;;p---~
f(t) 1D.
4
FROM CLIENT
f(x)
X Y
(TlH) (T/H)
0 0
124.9 888.3
139.7 1003
188.6 1424
241.2 1908
295.2 2422
306 2526 5
6
..... COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANY)
TCE CONSULTING ENGINEERS LIMITED
7
Jf.~~~~
Doosan Heavy Industries & Construction
I
Sub-Supplllr
... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
... ... ... NfA
~ 14-12:-01 .... TIU.
FUNCTIONAL LOOP DIAGRAM
- 14-12:-01 , ..... (ABC)
.
::- 14-12:-01 "'T.LfE REHEAlER PROlECnON LOGIC
Dope PROOUcmoNOESIGNTEAM I FOR CONSTRUCTION I
......
L4I.
'&_1HHllb-IlJUHOJ.H,KII K.T.LEE
.... ~... T07073-UHA-IC-X353
-........ TCE.5146A-510-00-1177
~""""~D.JUNGJ.H.k" k.T.LEE
I ~H~~:~N:E,~~~~~~o:~~~::!vOO::·DETRIMENTALT01HECOMPANY.IR1Jf·1 Dab! r 1:- 1:- I
Pagfl-1IcI. 211
2
3
4
5
6
7
------~~~~~£~~
H=386
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I
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I
1---- -- -~ I
H=386 I 1- - -I- - - - - - - - - - - - - J
c=J--_I:II~!§:~.~~~ Y H=386 H=386 ._-----1y- -r-j_-I---- -----------__f:II<2::I~~0~R~_c=::::B>
c=J-- _I:II~ !§:~.~~~ - - - - - - - - - - -"1- Y I---._-------f:;:::-r-------I--+-__,_I ___jl---_j H=386
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H=386
A
v9£X-:lI-'o'Hn-£LOLOl 'ON 'ElMa I
FIRE DEfECTION TEMP.1 (0 ~ 250'C)
(1 OHLD1 jl"CT1 01)
AI
B
C
D
E
AI
,----------------
I 1----------------
I I ,----------------
I
I I I ,----------------------------
L ~~~~~j~~i±E~~----l- - - --t------------j,--------,.I3>
L---------------1-:t-t±===~--~ ~ ~
I I L __ L__ L ~
I L I TO SQC 460
I ---T---
L-----t----
i----@-------l
I I
~ 5 SEC 30 SEC I
8-v--&r-EI--~
1----I
I
$
L(~~C.:':._Bl_
FIRE DEfECTION TEMP.2 (0 ~ 250'C)
( 10HLD1.i6r102)
FIRE DEfECTION TEMP.3 (0 ~ 250'C)
(, OHLD1.i6T1 03)
FIRE DEfECTION TEMP.4 (0 ~ 250'C)
(,OHLD1.i6T104)
FIRE DEfECTION TEMP.5 (0 ~ 250'C)
( 10HLD1jl"CT105)
FIRE DEfECTION TEMP.6 (0 ~ 250'C)
(1OHLD1.i6r106)
FIRE DEfECTION TEMP.7 (0 ~ 250'C)
(, OHLD1.i6T1 07
AI
"
AI
AI
AI
A
B
T
B
A
+
T
'------------1- L.
H=30 L=-30
;Y;:
I
1 -
I FOR CONSTRUCTION I
NOTE:
, ..
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
........
-
.!f-tlg~'l;I
Doosan Heavy Industries & Construction
"'11- Page-No. 213
,&,14-11-GF-D..I..tG.J.H,KII lC.T.LfE &11 ........ ~D.J.t.DJ.H.K .. ItT.LEE
I
... "" 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
N/A
f'-~---1_'4-_"-<I-+ ac, _'_'__1FUNCTIONAL LOOP DIAGRAM ...... """
:- 14-12...(1 Y.s..utIG (ABC)
1;;;;:-=-1-'4_-"-<1-+.-,.,-1"
GAH FIRE DETECTOR CONTROL LOGIC 1;;;; ... ",,,;-----1
DIIpI:. f'ROI)UCTlONCESlClN~
T07073-UHA-IC-X354
TCE.S146A-S10-00-117B
A
B
c
D
F
2
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN ANYWAY DETRIMENTAL TO THE COMPANY. Raw. DaI8
gg£X-:lI-V'Hn-£LOLOl 'ON 'ElMO
SCAH DRAIN TANK LEVEL
3
~---------
TO SQC - 414
~---------
TO sac - 410
~ ~ -_,_------
TO SQC - 410.414 I
I
120 mm
T4=8 (TRACK T5)
------
--------~~------~
TO SQC-J90
SET SCAH DRAIN TANK LEVEL CONTROL AUTO
FROM SQC-390
4
t-t---------h __ ~L~!!l. __ I t"-------~
I I
L_J _
L J:E::.C~)
5
STEAM COIL AIR HEATER
DRAIN TANK LEVEL CONTROL VLV DEMAND
STEAM COIL AIR HEATER DRAIN TANK LEVEL CONTROL VALVE POSrnON
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
7
--
-
!f-tltH~~
Doosan Heavy Industries & Construction
I SCAH011
"",.. 4000 MW ULTRA MEGA POWER PROJECT ....,.
AT MUNDRA, GUJARAT, INDIA f-----1
& Construction Co., Ltd.
N/A TJPII
f'~-+--+---1FUNCTIONA[A~'6~P OIAGRAM ::-
FOR CONSTRUCTION
SCAH DRAIN TANK LEVEL CONTROL Reg. NIl
DIIpt. PRO~UtmON~E8I(lNTEAM
Doosan Heavy Industries DIp!.
T07073-UHA-IC-X355 TCE.5146A-510-00-1179
"'1
I'VgI-Iio. 214
A
B
C
D
E
9g£X-::)I-'vHn-£LOLOl ·ON ·E>Ma I
DYNAVANE FILTER DIFFERENTIAL PRESSURE
(0-200mmH20)
(PDT 10HFW10CP101
*
2
+
T6~B (TRACK T7)
--------------- K
/
~D~Q~L~R ~ P
(SELECT B) --,
T7-B "
~------------- "
-,
-,
-,
3
A
A
"" (A~OmmH@;
'------------
(SELECT A)
-------------~---T---------
I I I I I I I
30M I
_________ ~---~---J
ANY PAF STARTED
(:RDM SQC-398~
4
100%
[} B
A
(SELECT B)
5
I
I
DEVIATION
I
I
AO
AI
/ PDCV \
/ 10HFW10M071 \
GT 10HFW10M071
DYNAVANE FILTER DP CONTROL VALVE
DYNAVANE FILTER DP CONTROL VALVE POSITION FEEDBACK
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANY)
TCE CONSULTING ENGINEERS LIMITED
7
.......
-
.!f-t!:~~'l;I
Doosan Heavy Industries & Construction
I
... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
"" Non .... NfA
~ 1+-1H11 ac, " TItIo
FUNCTIONAL LOOP DIAGRAM
- 1+-1H11 ,....., (ABC)
.
r 1+-1H11 K.T.LEE DYNAVANE FILTER DP CONTROL
~~ f'ROI)UCTlONCESlClN~ I FOR CONSTRUCTION I
""No
!::,.
&'14-11-GP.O.JUM;J.H.KIIIK.T.LEE &"_~D.JUhDJ.H.KIIIIC.T.LEE
~~~~~~nl~~ ~ lUND
"_... T07073-UHA-IC-X3S6
"'1 I .....
Pap-No. 215
--.... TCE.S146A-S10-00-11BO
2
3
4
5
7
A
B
c
D
E
F
L9£X-:lI-'o'Hn-£LOLOl 'ON 'ElMa I
SPIRAL WALL TUBES METAL TEMPERATURES
( TE -( TE TE -G TE ( TE _( TE ( TE TE
10HAD11CTOO1 - - 10HAD11CT029 10HAD15CT001 - - 1 OHAD 1 5CT029 1 OHAD 14CTOO 1 - - 10HAD14CT029 10HAD12CT001 - - 10HAD12CT029
~ (O-600'C) ~ ~ (O-60O-C) ~ ~ (O-60O-C) ~ ~ (0-600'C) ~
- -- - -- - -- - --
,----- ,----- - - >--- ~ >--- ~ ~G9l- 466Y T Y4~
rf2J----G9l,-Go/l-fEJ
1466 y ~6 Y I ~6 Y 1466 Y
I : I
I I I I I I I I I I
~~
466 Y Y 4661
I
f(X) ULD CURRENT >
TARGET
FROM CLIENT
X Y
(MW) ce)
400 500
800 483 I I I I I I 'I I I
I I I I I I I I
I I I I I I I I I
I I I I I I I I I
I I I I I I I I I
I I I I I I I I I
I I I I I I I I I
I I I I I I I I I
I I I L ~ ___.J I I I I
I I L + ~ COUNTER _---1---- I I I
II L -1.1 - - - - - _...ll ~~~~(~ ~~6-o:a~·66 ~ 11 _j II
(400MW-800MW) I
- - - -1- - - - - - - - -1- - - - - - - t- - - - - - - - - -- - - --t - - - - - - - -I- - - - - - - -1- - - - _j
I I I '--------,--__j I I I
I I I I I I I
I I I I I I I
I I I I I I I
I I I I I I I
I I I I I I I
I I I I I I I
I I L~ I----_J_-------J I I
: L________ COUNTER f-o---~--------------J :
L _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ 0~~~1~ ~U;6~;C 116 f-o- __ ...j_ J
L ~ ~---L------------------------------j
I
- - - - - - - - - i - - - ~1~J~0~0.2EAI
I
t - - - -@9>-1~J~0~0.2E~
I
I
L -@9>-1~J~0~0.2E<:_
SPIRAL WALL TUBES
METAL TEMP HI
TO MBC 842.1-15
SPIRAL WALL TUBES
METAL TEMP HI
TO MBC 842.1-15
SPIRAL WALL TUBES
METAL TEMP HI
TO MBC 842.1-15
L-----------------------------1~A~ __ RM_JI?
""'"
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANy)
TCE CONSULTING ENGINEERS LIMITED
--
-
!f-t!~~~
Doosan Heavy Industries & Construction
Sub-Suppf ...
I
"',.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
... .... ... N/A
:- 14-1H1 ..... " ..
FUNCTIONAL LOOP DIAGRAM
- 14-1H1 ,......., (ABC)
.
::- 14-1H1 It.T.LEE SPIRAL WALL lUBES METAL lEt.1P
..... PRO~UtmON~E8I(lNTEAM r",
I FOR CONSTRUCTION I
.... No
Doosan Heavy Industries Dept. UND
&14-1H1~.D.dUNG .J.II.KII K.T.LEE
&" ...... ~D.dUNGJ.H.K1I K.T.LEE
I ~H~~:~N:E'~6~~6~:~~~:!v~·DETRIMENTALTO"THECOMPANY.IRIw·1 DaI8 r:- 1:- Ir I
& ConsbucUon Co., Ltd.
T07073-UHA-IC-X3S7 TCE.S146A-S10-00-1181
PllgI"""lIo. 217
A
4
B9£X-:lI-V'Hn-£LOLOl 'ON 'ElMa
ECO. OiL LEFT LINK TEMP. (O-400'C)
EVAP. OiL RIGHT HDR OiL TEMP. (O-550'C)
2
EVAP. RIGHT VERT. TUBE M. TEMP. (01) (O-600"C)
3
WTR SEP. B M. TEMP. (O-600'C)
5
WTR SEP. D M. TEMP. (O-600"C)
SH LEFT DSH1 INLET TEMP. (02) (O-600"C)
7
ECO. OiL RIGHT LINK TEMP. (O-400'C)
EVAP. OiL RIGHT HDR OiL TEMP. (O-550'C)
EVAP. RIGHT VERT. TUBE M. TEMP. (19) (O-600"C)
WTR SEP. STORAGE TK M. TEMP. (O-600"C)
WTR SEP. D M. TEMP. (O-600'C)
SH RIGHT DSH1 INLET TEMP. (01) (O-600'C)
B
EVAP. OiL LEFT HDR OiL TEMP. (O-550'C)
EVAP. LEFT VERT.
TUBE M. TEMP. (01) (O-600'C)
ECO. OiL HDR TEMP. (O-400'C)
WTR SEP. STORAGE TK M. TEMP. (O-600'C)
c
EVAP. OiL LEFT HDR OiL TEMP. (O-550"C)
EVAP. LEFT VERT.
TUBE M. TEMP. (19) (O-600"C)
WTR SEP. A M. TEMP. (O-600"C)
D
EVAP. OiL REAR HDR OiL TEMP. (O-550'C)
EVAP. REAR VERT.
TUBE M. TEMP. (01) (O-600'C)
WTR SEP. A M. TEMP. (O-600'C)
WTR SEP. STORAGE TK M. TEMP. (O-600"C)
LINK TO B.P LOWER FRONT HDR TEMP. (O-500'C)
SH RIGHT DSH 1 INLET TEMP. (02) (O-600"C)
LTSH M. TEMP. (01) (O-600'C)
BP LWR HDR LEFT TEMP (O-500'C)
WTR SEP. C M. TEMP. (O-600"C)
EVAP. OiL REAR HDR OiL TEMP. (O-550"C)
EVAP. REAR VERT.
TUBE M. TEMP. (19) (O-600"C)
WTR SEP. A M. TEMP. (O-600"C)
WTR SEP. C M. TEMP. (O-600'C)
LTSH M. TEMP. (33) (O-600"C)
BP LWR HDR RIGHT TEMP (O-500'C)
THIS DRAWING IS THE PROPERTY OF DOOSAN. IT IS NOTTO BE COPIED OR USED IN ANYWAY DETRIMENTAL TO THE COMPANY. Maw. IlaI8
SH DIVISION PNL TUBE M. TEMP. (01) (O-600'C)
E
EVAP. OiL FRONT HDR OiL TEMP. (O-550'C)
EVAP. FRONT VERT. TUBE M. TEMP. (01) (O-600'C)
WTR SEP. B M. TEMP. (O-600"C)
F
EVAP. OiL FRONT HDR OiL TEMP. (O-550'C)
EVAP. FRONT VERT. TUBE M. TEMP. (19) (O-600"C)
WTR SEP. B M. TEMP. (O-600'C)
WTR SEP. C M. TEMP. (O-600"C)
SH DIVISION PNL TUBE M. TEMP. (12) (O-600"C)
I FOR CONSTRUCTION I
WTR SEP. D M. TEMP. (O-600'C)
SH LEFT DSH1 INLET TEMP. (01) (O-600'C)
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANY)
TCE CONSULTING ENGINEERS LIMITED
--
-
!f-tH!i~~
Doosan Heavy Industries & Construction
PvgI-Iio. 21B
"',.. 4000 MW ULTRA MEGA POWER PROJECT ....,.
AT MUNDRA, GUJARAT, INDIA f-----1
& Construction Co., Ltd.
N/A T)'pII
f'~_+-_+_--1FUNCTIONAtA~~8P OIAGRAM ::-
ABS MONITORING INFORMA llON SYSTEM 1 "'sI. NIl
Dept. PRO~UtmON~E8I(lNTEAM
DoosanHeavylndustries Dept.
- .....
T07073-UHA-IC-X3S8 TCE.S146A-S10-00-1182
"'1
A
B
c
D
E
F
69£X-:)I-'vHn-£LOLOl 'ON 'EJMa
RH REAR TUBE RH REAR TUBE RH REAR TUBE RH REAR TUBE RH FRONT TUBE RH FRONT TUBE
M. TEMP. (01) M. TEMP. (19) R/H LEFT DIFF. PRESS. M. TEMP. (20) M. TEMP. (43) M. TEMP. (01) M. TEMP. (52) R/H RIGHT DIFF. PRESS.
(O-700'C) (O-700'C) (O-5kg!cm2g) (O-700'C) (O-700'C) (O-700'C) (O-700'C) (O-5kg!cm2g)
TE TE TE TE
10HAJ25CT019 10HAJ25CT020 10HAJ25CT043 10HAJ20CT052 GAH B S.A DUCT GAH B P.A DUCT GAH B FLUE GAS GAH A S.A DUCT GAH A FLU E GAS GAH A P.A DUCT
GAH B P.A O/L TEMP. GAH B P.A O/L TEMP. DIFF. PRESS. DIFF. PRESS. DUCT DIFF. PRESS. DIFF. PRESS. DUCT DIFF. PRESS. DIFF. PRESS.
(O-450'C) (O-450'C) (O-150mmH20) (O-60mmH20) (O-200mmH20) (O-150mmH20) (O-200mmH20) (O-60mmH20)
3 rr rr PDT
1 OHFE60CT1 01 1 OHFE60CT1 02 1 OHlAlOCP1 01 4
R/H DSH SPRAY WTR TEMP. (O-250'C)
2
MIXING PIECE OUTLET TEMP (O-40D'C)
5
6
I.D FAN B DISCH TEMP. (O-220'C)
rr
1 OHNA23CT1 01
7
R/H DSH SPRAY WTR PRESS. (O-200kg!cm2g)
PT 10LAF50CP101
WARM-UP LINE TEMP. (O-400'C)
MIXING PIECE INLET TEMP. (O-400'C)
P.A FAN B INLET TEMP. (O-BO'C)
BY DATA COMMUNICATION WITH SB PLC PANEL
FUR. GAS TEMP (O-BOD'C)
RIGHT THERMOPROBE
GAH A P.A O/L TEMP. (O-450'C)
ECO. A O/L FULE ECO. B O/L FULE ECO. B O/L FULE HOT SA CROSSOVER I.D FAN B I.D FAN A I.D FAN B I.D FAN A
GAS TEMP. GAS TEMP. GAS TEMP. DUCT PRESS. INLET PRESS. INLET PRESS. DISCH PRESS. DISCH PRESS.
(O-50D'C) (D-500'C) (O-50D'C) (O-400mmH20) ( -600-0mmH20) ( -600-DmmH20) (O-100mmH20) (O-100mmH20)
PT PT PT PT
1 OHLA35CP1 01 1 OHNA12CP1 01 10HNA23CP101 10HNA13CP101 FUR. GAS TEMP (O-BOO'C)
LEFT THERMOPROBE
I.D FAN A DISCH TEMP. (O-220'C)
SB STM FLOW (0-33 T!H)
FT 10HCB15CF101
CRITICAL SERVICE AIR TO BLR PRESS. (O-10kg!cm2g)
INSTRUMENT AIR TO BLR PRESS. (O-10kg!cm2g)
PT 10SCD50CP101
F.D FAN B INLET TEMP. (O-BO'C)
GAH A P.A O/L TEMP. (D-450'C)
F.D FAN A INLET TEMP. (O-BO'C)
SEP. STRG TK O/L TEMP. (O-50D'C)
FOR CONSTRUCTION
P.A FAN A INLET TEMP. (O-BO'C)
ECO. A O/L FULE GAS TEMP. (O-5DO'C)
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
Jf.~~a~
Doosan Heavy Industries & Construction
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN AN'f WAY DETRIMENTAL TOlHE COMPANY. "". DatIl
""1
"""" 4000 MW ULTRA MEGA POWER PROJECT ......
AT MUNDRA, GUJARAT, INDIA t--------1
& Construction Co., Ltd.
N/A TJPI
BS MONITORING INFORMATlON SYSTEM 2 "'''''' ... .-------1
14-12:-01
IlIpl PRODUmlONDEBIGNTEAlI
DoosanHeavylndustries Dept.
T07073-UHA-IC-X359 TCE.5146A-51 0-00-2083
A
4
09£X-::)I-'vHn-£LOLOl 'ON 'E>MO
COAL SILO A WEIGHT (O-BOOlon)
EL. A C3 COAL FLAME INTENSILY (0-100%)
10HHA30CH101
2
EL. B C3 OIL FLAME INTENSILY (0-100%)
3
1 OHHA30CH 1 03
EL. CD C3 OIL FLAME INTENSILY (0-100%)
10HHA30CH105
5
EL. E C3 OIL FLAME INTENSILY (0-100%)
10HHA30CH107
EL. F C3 OIL FLAME INTENSILY (0-100%)
7
COAL SILO B WEIGHT (O-BOOlon)
wr 10HFA12CW101
EL. A C4 COAL FLAME INTENSILY (0-100%)
1 OHHMOCH1 01
EL. B C4 OIL FLAME INTENSILY (0-100%)
EL. CD C4 OIL FLAME INTENSILY (0-100%)
EL. E C4 OIL FLAME INTENSILY (0-100%)
EL. F C4 OIL FLAME INTENSILY (0-100%)
1 OHHMOCH 1 09
B
COAL SILO C WEIGHT (O-BOOlon)
EL. AB C1 OIL FLAME INTENSILY (0-100%)
10HHA10CH102
EL. C C1 OIL FLAME INTENSILY (0-100%)
10HHA10CH104
EL. D C1 OIL FLAME INTENSILY (0-100%)
EL. EF C1 OIL FLAME INTENSILY (0-100%)
BLR TUBE LEAK DETECTION LEVEL (54-120 dB)
10HBK31CQ101
c
COAL SILO D WEIGHT (O-BOOlon)
wr 10HFAHCW101
EL. AB C2 OIL FLAME INTENSILY (0-100%)
10HHA20CH102
EL. C C2 OIL FLAME INTENSILY (0-100%)
EL. D C2 OIL FLAME INTENSILY (0-100%)
EL. EF C2 OIL FLAME INTENSILY (0-100%)
10HHA20CH10B
BLR TUBE LEAK DETECTION LEVEL (54-120 dB)
D
COAL SILO E WEIGHT (O-BOOlon)
EL. AB C3 OIL FLAME INTENSILY (0-100%)
EL. C C3 OIL FLAME INTENSILY (0-100%)
EL. D C3 OIL FLAME INTENSILY (0-100%)
EL. EF C3 OIL FLAME INTENSILY (0-100%)
THIS DRAWING IS THE PROPERTY OF DOOSAN. IT IS NOTTO BE COPIED OR USED IN ANYWAY DETRIMENTAL TO THE COMPANY. RIw. DIIIII
COAL SILO F WEIGHT (O-BOOlon)
EL. AB C4 OIL FLAME INTENSILY (0-100%)
EL. C C4 OIL FLAME INTENSILY (0-100%)
1 OHHMOCH 1 04
EL. D C4 OIL FLAME INTENSILY (0-100%)
EL. EF C4 OIL FLAME INTENSILY (0-100%)
10HHA40CH10B
EL. A C1 COAL FLAME INTENSILY (0-100%)
10HHA10CH101
EL. B C1 OIL FLAME INTENSILY (0-100%)
EL. CD C1 OIL FLAME INTENSILY (0-100%)
10HHA10CH105
EL. E C1 OIL FLAME INTENSILY (0-100%)
EL. F C1 OIL FLAME INTENSILY (0-100%)
I FOR CONSTRUCTION I
F
EL. A C2 COAL FLAME INTENSILY (0-100%)
EL. B C2 OIL FLAME INTENSILY (0-100%)
10HHA20CH103
EL. CD C2 OIL FLAME INTENSILY (0-100%)
EL. E C2 OIL FLAME INTENSILY (0-100%)
EL. F C2 OIL FLAME INTENSILY (0-100%)
10HHA20CH109
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
--
-
Jf-tll!!ia'l;!
Doosan Heavy Industries & Construction
f'QgIt-Mo. 220
..... 4000 MW ULTRA MEGA POWER PROJECT ......
AT MUNDRA, GUJARAT, INDIA f-----1
& Construction Co., Lid .
N/A TJPI
BS MONITORING INFORMATlON SYSTEM 310..,=-.",,,---1
DI¢ ~~~~~=~
OoosanHeavylndustriBs DIp!.
..... No.
T07073-UHA-IC-X360 TCE.5146A-51 0-00-2084
"'1
3
Plubs Plubs
K-l K-l
K K
__K_ Plubs [(P3ubs) -IJ __K_ Plubs [(P3ubs) -IJ
K-I Plubs K-I Plubs
P ff P J2 ~12
K-l K-l
K K
Y __K_ Plubs [(P3ubs) -IJ y = __K_ Plubs [(P3ubs) -IJ
K-I P Plubs K-I P Plubs
4 2
5
6
7
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN AN'( WAY DETRIMENTAL TOlHE COMPANY. Rft. DaIII
A
B
c
~9£X-:)I-'IfHn-£LOLOl 'ON 'EJMa
IDF "A" STALL WARNING
IDF "A" INELT DIFFERENTIAL PRESS. (FOR SPECIFIC ENERGY)
(0-1000mmAg)
P1
IDF "A" INLET PRESS (8000-11000mmAg(abs))
IDF "A" INELT DIFFERENTIAL PRESS. (FOR FLOW RATE) (0-700mmAg)
T1 (0-200'C)
10HNC10CP101
10HNC10CP113
10HNC10CP102
P3ubs Plubs
P
Plubs RTf
K-I/K
OPERATING POINT
V =a.~ A2 ff
>0.5
BY DCS CONFIGULATION
~-__'_
TO SQC-444 I
c::::J--_j
c::::J--,
I ~-_.----
TO saC-444
H/~+----------1L
11 (x)
F;(x}
>0.5
F1 (x), F2(x}
y , Specific energy
Plubs , Fun inlet absolute pressure P3ubs , Fun outlet absolute pressure T1 , Fan inlet absolute fenpernture
K , Specific heat ratio (1.4)
P , Fun inlet gus density
V , Voluae flow
R , Gas constant (284)
a.~ , Flow coefficient (1.1131)
A2 , Fan housing area (5.038 M 2 )
Pl2 , Differential pressure between suction and fun housing Pl3 , Differential pressure between suction and diffuser
Valume[m3/s] 60 151 241 331 421 504 590 670
F1 (x)[Nm/kg] 4130 4130 4770 5400 6040 6620 6620 6620
F2(x)[Nm/kg] 4620 4620 5320 6010 6710 7350 7350 7350 D
E
F
IDF "6" STALL WARNING
IDF "B" INELT DIFFERENTIAL PRESS. (FOR SPECIFIC ENERGY) (0-1000mmAg)
IDF "B" INELT DIFFERENTIAL PRESS. (FOR FLOW RATE) (0-700mmAg)
P1
IOF "8" INLET PRESS (8000-11000mmAg(abs))
(oldoo'C)
1 OHNC20CP1 03
10HNC20CP101
1 OHNC20CP1 02
10HNC20CP113
P3abs Plabs
K-l/K
V = a.~ A2 'J 2 ~12
OPERATING POINT
I J.-._-+------------< F, (x) ~._-B-Y-D-C-S-C-O-N-F-IG-U-LA-T-IO-N-----.
I >0.5
L _
------------------~----~
I TO 50C-44'
L ~
,- - - - HI F;(x} I---------__j
I >0.5
L ~----~
I TO saC-444
L ~
IDF A INLET TEMP (0-220'C)
IDF B INLET TEMP (0-220'C)
F2(x}
7000
~
~ 6000
~
~
u 5000
i
VI 4000
F1 (x)
100 200 300 400 500 600 700
Volume Flow V[m3/s]
T07073-UHA-IC-X361 TCE.5146A-51 0-00-2085
..... COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANY)
TCE CONSULTING ENGINEERS LIMITED
Jf.~~~~
Doosan Heavy Industries & Construction
Sub-Supplllr
... ,.. 4000 MW ULTRA MEGA POWER PROJECT ....,.
AT MUNDRA, GUJARAT, INDIA f-----1
N/A
TIU.
FUNCTIONAL LOOP DIAGRAM (ABC)
~ 14-12:-01
- 14-12:-01
.
::- 14-12:-01
Dope PROOUcmoNOESIGNTEAM FOR CONSTRUCTION
FURNACE PRESSURE CONlROL (2) "' ... ~ ... ~---j
DoosanHeavylndustries DIpt.
& Construction Co., Ltd.
""1
Pagl-IICI. 221
2
3
4
5
6
7
THIS DRAWING IS THE PROPERTY OF DOOSAN. IT IS NOTTO BE COPIED OR USED IN AN'f WAY DETRIMENTAL TOlHE COMPANY. Re.. DcrIII
A
B
c
£9£X-:)I-'vHn-£LOLOl 'ON 'ElMa
PAF "A" STALL WARNING
P1
PAF -A" INLEr
PRESS (8000-11000mmAg(cbs))
T1 (0-100'C)
PAF "A" INELT DIFFERENTIAL PRESS. (FOR FLOW RATE) (0-600mmAg)
PAF "A" INELT DIFFERENTIAL PRESS. (FOR SPECIFIC ENERGY) (0-1800mmAg)
10HFE15CT113
1 OHFE15CP1 02
P3abs
K-l/K
p
Plebs RTf
P3abs Plabs
K-l K ....L Plabs [(P3abs) -I]
K-I P Plabs
y
OPERATING POINT
V =IX~ A2V¥
>0.5
~-__'_
TO 50C-45' I
c::::J--_j
c::::J--,
I ~-__.----
TO saC-453
HI 1-1--t----------1n (x) !-I--B:C-Y'"'D:-:C"'S""C"'O""N=FI"-GU""LA""Cr=-IO"'N"""'"
t--------1F;(x) t-------__j
>0.5
F1 (x). F2{x)
Y , Specific energy
Plebs , Fan inlet absolute pressure P3abs , Fan outlet absolute pressure T1 , Fan inlet absolute tenperuture
K , Specific heat ratio ([.4)
P , Fan inlet gas density
Volume[m3/s] 40 76 86 96 106 119 140 170
F1 (x)[Nm/kg] 8090 8090 8490 8890 9290 9840 9840 9840
F2(x)[Nm/kg] 9040 9040 9470 9900 10340 10930 10930 10930 v , Volune flow
R , Gas constant (284)
IX~ , Flow coefficient (1.113D
A2 , Fan housing area (5.038 M 2 )
PI2 , Differential pressure between suction and fan housing PI3 , Differential pressure between suction and diffuser
D
F
PAF "8" STALL WARNING
PAF "s" INELT DIFFERENTIAL PRESS. (FOR SPECIFIC ENERGY) (0-1800mmAg)
T1 (0-100'C)
PAF "s" INELT DIFFERENTIAL PRESS. (FOR FLOW RATE) (0-600mmAg)
P1
PAF "B" INLEr PRESS (BOOO-11000mmAg(cbs»
1 OHFE25CP1 03
1 OHFE25CP1 01
1 OHFE25CP1 02
10HFE25CT113
P3abs Plabs
K-l/K
K-l K
Y = ....L Plabs [(P3abs) -1 ]
K-I P Plebs
V = IX~ A2 'J 2 ~12
OPERATING POINT
r 1-1--t---------1 n (x) I-I--S=-Y--=-DC'-S""""CO'-N-=F:-IG:-U-LA-=T:-IO:-N---"""'"
I >0.5
L _
------------------~----~
I TO 50C-45'
L ~
,---- HI F;{x)~---------J
I >0.5
L __,_ ~
I TO 50C-45'
L ~
F2(x)
11000
~ 10000
~
'"
r 9000
i BOOOt-------..../
F1 (x)
'0
60
90
'20
150 180
Volume Flow V[m3/s]
I FOR CONSTRUCTION I
T07073-UHA-IC-X363 TCE.5146A-51 0-00-2087
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
Jf-tl~~~
Doosan Heavy Industries & Construction
........
... "" 4000 MW ULTRA MEGA POWER PROJECT .....
AT MUNDRA. GUJARAT. INDIA 1c-----1
& Construction Co., Ltd.
N/A r",
:- 14-12:-11 1IUo ...........
FUNCTIONAL LOOP DIAGRAM
. 14-12:-11 (ABC)
::- 14-12:-11 PULV. PA FLOW It lIMP CON"ffiOL (:5/:5) .... No
... PRODUmlONDEBIGNTEAlI Doosan Heavy Industries Depl
_.No.
""1
I'aIJt-ND. 223
A
B
c
D
4
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO'THE COMPANY.!tw· DatIl
99£X-:lI-'o'Hn-£LOLOl ·ON ·ElMa
HPU OIL TEMP (0-100t)
TAG NO
1 OLCTl OAA091,1 OLCTl OAA092
E
t-----_-----Iy-
> 50 OEG C
-------0
------0
+-----------Iy-
> 20 OEG C
<45DEGC ~5
------ N
226
--- ~
~
<10DEGC ~3
------ P
226
c__------1-iy -
-~I~ - - -1 _ ~1S~PUMPMOTORSTART
~----- ~~-- ~
I I
_jl
I I I I
I I
L
_~:p----I
~----L
_jl
_j
6
MANUAL 9~ HYD. POWER U_I'I_I:':_MANUAL (S/W) _ _ _ _ _
9~ HYD. POWER U~AUTO (S/'!!l_ 9~ N~P~.~_MOTOR °r:!JY'2_ _
6
--- ------
2 II PBI AUTO
II PBI ON
(O~400bar)
1 OLCT1 OCP1 04
1 OLCT1 OCP1 03
1 OLCT1 OCP1 02
3 > 60 DEG C
1,-
I II PBI
_j
HYD. OIL NOT LOW LOW LEVEL
~ L~
< 160bar / SYSTEM PRESSURE S!W (STAND-BY) /L - - - - -
~ ~DO~~1~0~~~n~0~AP~O~02~-~X~BOu1~
1 oicn OAP002-XB02
1 oicn OAP002-XB4B
I-: - - - - - ~1S ~ NO.2 PUMP MOTOR STOP
I IF I p=B'r1 ===;9iiil~ NO.2 PUM~TOR STO~ --v--- - -
J
~YD~WE~NIT AUTO (S/W)_ - - - - - - - - - - - l_
0-HYI~:_~IL COOLING FAN MANUAL (S/IIQ_ _ ----®- _
-------____j
5
~ DEG C > H.P.U OIL TEMP.
~--------
--P-------
II PBI MANUAL 9~ H~IL COOLl~AN MANUAL (S/'!!l_ - II PBI START 9~ H~IL COOLl~AN MANUAL START (S/'!!l_
~D.~NOTLOWLOWLEVEL _
_j
6
~YD~ NOT LOW LOW LEVEL ----®- :p-
~OOLING FAN RUNNING ~
~-------~--------
7
HPU FOR CONTROL VALVE
1 otcn OAP003-XB01
1 oicn OAP003-XB02
1 oicn OAP003-XB4B
10LCT10AN001-XB01
1 OLCT1 OAN001-XB02
~1_S h_ I-~ I I
J
~ ~DO~~1~OL~C~T1~M~N~O~01c-~XB~4~B~
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANy)
TCE CONSULTING ENGINEERS LIMITED
--
-
"'"t!~~~
Doosan Heavy Industries & Construction
... ,.. 4000 MW ULTRA MEGA POWER PROJECT ..... ~
AT MUNDRA, GUJARAT, INDIA f----I
& ConstrucUon Co., Ltd.
N/A Type
- , ..
f-C;_--+---I----1 FUNCTIONAtA~~?P DIAGRAM
::-
I FOR CONSTRUCTION I
CONlROL VALVE (10LCnOAA091/092) HPU CONTROL (1)
.... No
l'agl-No. 225
DIp!. I'ROOUCTlONDE8KlN~
Doosan Heavy Indusbies DepL
Dra.rngNo.
T07073-UHA-IC-X365 TCE.5146A-51 0-00-4875
"'1
D
A
B
c
E
99£X-OI-VHn-£LOLO.l ·ON ·E>Ma I
I
\
TAG NO
1 OLCTl OAA091,1 OLCTl OAA092
HPU WORKING PRESS.
1 OLCT1 OCP1 01
-----0
---0
O------~lO----------.lr - - - > 140 Kg/cm2 9
L__ -----':::..._____:_____.I~
< 100 Kg/cm2 9
(Oi\ HYD_. P_OWE_R_UNIT_A_UTO_(S_/Wl_ - - ~ - - - - - L
~ HYD~ HEATER MANUAL (S/Wl_ - - - ----0- ~
~ 10 DEG C < H.P.U OIL TEMP. (0) S ~
1& --., ~=~~m_~(;JW)- L - - (R) - - ~ - ~S_
:::::~~~~ou~m_U('/w) ===T====~ ~ L/
~.~OTLOWLOWLEVEL p_ _j
2
1 OLCT1 OAH001 -YB01
--9T~1S_~
I I I
_j
r I
I
_j
1 OLCT1 OAH001 -YB02
3
=======P-
~D~NOTLOWLOWLEVEL_ - - ---0- - - - --=- -=- i---L
1 HYD. OIL HEATER ON I~ - - - - - ~~- ~
10LCT10AH001-XB01 ~
I
-p--
~.U~TEMP.H~>~DEGCl _
~.U WORK~PRESS. H~(> ~ Kg/cm~ _
HYD. OIL TEMP. HIGH ALARM
4
HYD. OIL PRESSURE HIGH ALARM
HYD. OIL PRESSURE LOW ALARM
HYD. OIL LOW LEVEL ALARM
FILTER BLOCKED ALARM
-~
POWER FAIL ALARM
1 OLCT1 OM091-XB48
~ROPORTIONAL V/V CONTROLLER AVAILABLE_ ~ROPORTIONAL v/V CONTROLLER AVAILABLE_
1 OLCT1 OM091-XB49
5
PROPORTIONAL V /V CONTROLLER ERROR
-------
----0----------
- ----c=::::B>
1 OLCT1 OM092-XB49
(Oi\~~~~ _
~P~L TEMP. HIGH - - - - - - - - ---0- __ _____j I-=--=- -=- - _:
~P.U WORKING PRESS. HIGH - - - - - - - ----®- - - - _j Jli I ~b-
~P.U WORKING PRESS. LOW ---@- _ _ _ _ I I I-____"
~YD~LEVELL~ ---®- _j I I I 1-=
~ILTERBLOCKED ---@- J I I I
~.U STARTER UNIT POWER AVAILABLE _j I I
~OPORTIONAL V/V CONTROLLER AVAILABLE (BW-LCV51l _j I
~ROPORTIONAL v/V CONTROLLER AVAILABLE (BW-LCV52_l _j
I------_---~
L ___j'V7[__ COMMON ALARM -~-----
6
( HYD. OIL HTR STOPPED
c •• COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
( HYD. OIL HTR FAULT
TCE CONSULTING ENGINEERS LIMITED
7
""""'"
-
.!ftl~a'l;l
Doosan Heavy Industries & Construction
HPU FOR CONTROL VALVE
I
"' ... 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
"'" Non ... w«
~ 14-1H11 II.C." ""
FUNCTIONAL LOOP DIAGRAM
- 14-12-a1 t. ..... (ABCl
.
~ 14-12-a1 .,m CONlROL VALVE (10LCT10AA091/092)
HPU CONTROL (2)
..... I'RODUCTlONDE8KlN~ T".
I FOR CONSTRUCTION I
",No
"'11-
DoosanHesvylndustries Dlpt.
&14-12-C111t.o...uclJ.H,KIIK.T,1..EE &,11 ...... b.D..I..tGJ.H,KII lC.T.LfE
I ~H~~:~N:E'~6~~6~:~:e~:!v~·DETRIMENTALTOlHECOMPANY.IRw·1 DatIl ~ e-- Ir I
& Construction cc., Ltd . .........
T07073-UHA-IC-X366 TCE.5146A-510-00-4876
Pagl-No. 226
A
B
c
D
E
3
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USEe IN ANY WAY DETRIMENTAL TOlHE COMPANY. RIw. DatIl
L9£X-:JI-VHn-£LOLOl ·ON ·ElMa
HPU OIL TEMP (O-100t)
1 OHAG20CT1 02
TAG NO
lOHAG20AA091
t---------.-----~r--
-------0
------0
> 20 OEG C
> 50 OEG C
t----------l-1r --
< 45 OEG C ---®EID5
------ N
29
---~ ~
< 10 DEG C ---0dB3
------ P
29
l__-------II-Ir --
® -Y--
> 60 DEG C
II PBI
9~ HYD. POWER UNIT MANUAL (S/W)
MANUAL - - - - - -
------~~---I
'-'===~==9d~ HYD. POWER U~AUTO (S/~ ~ ~ L -= ~1S
~~===9o!J~N~P~MOTOROt:!JY'2._ _ _ _ _ _ _ _ ~ +""
< 170bar (A) I
/ SYSTEM PRESSURE SET VALUE (MAIN) _J _j
/L ----- - I
I I I
I
I
~I
-=====-=_~~---I
___ ~ L
I
2 II PBI AUTO
II PBI START
(O~400bar) DO .:rN_O._' _PU_M_P_M_OT_O_R _SI_AR_T-t 10HAG20AP002 -YB01
DO >-N_0._1_P_UM_P_M_OT_O_R_ST_O_P--{ 10HAG20AP002 -YB02
1,-
I II PBI
_j
HYD. OIL NOT LOW LOW LEVEL
1 OHAG20CL 101
II PBI
9~HYD. POWER UNIT MANUAL (S/W)
MANUAL - - - - - -
-=~lS
NO.2 PUMP MOTOR START
0-HY~OWER UNIT AUTO (S/W_) _
II PBI START 9~0~MI:>_~TOR ON (S/W)_
DO>--------------t
4
DO >-N_O._2_P_UM_P_M_OT_O_R_ST_O_P--{ 10HAG20AP003 -YB02
1I1:j J
5
~ HYD. OIL NOT LOW LOW LEVEL
~------------------
_j
II PBI STOP
~l_S h_ I-~ I
I
J
.:r_C_0_O_LI_NG __ FA_N_S_TO_P---(1 OHAG20ANOO 1 -YB02
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANY)
TCE CONSULTING ENGINEERS LIMITED
7
--
-
"'"t!~~~
Doosan Heavy Industries & Construction
HPU FOR CONTROL VALVE
"' .. 4000 MW ULTRA MEGA POWER PROJECT ..... ~
AT MUNDRA, GUJARAT, INDIA 1------1
& Construction Co., Ltd . .........
N/A TJPI
f'-~---1---+----tFUNCTIONAtA~<t?P DIAGRAM ::-
I FOR CONSTRUCTION I
CONTROL VALVE (10HAG20AA091) HPU CONTROL (1)
Dept. I'ROOUCTlONDE8KlN~
Doosan Heavy Indusbies DepL
T07073-UHA-IC-X367 TCE.5146A-51 0-00-4877
",.No
"'1
~No. 227
2
3
4
5
7
A
B
c
D
E
B9£X-::)I-'vHn-£LOLOl 'ON 'ElMa I
TAG NO
lOHAG20AA091
..._------.-----~r - -
> 155 Kg/cm2 9
'----------~~
< 115 Kg/cm2 9
-<2
HYD. OIL HEATER MANUAL (S/W)
-----l_
-----0-----
-~-----_j
10 DEG C > H.P.U OIL TEMP.
-,P-
I _j
---~----
C\ T~1s
---v-----
II pBI MANUAL 9~ H~OIL HEATER MANUAL (S/W) _
II pBI START 9~ H~OIL HEATER MANUAL ON (S/W_) _
~.~OTLOWLOWLEVEL ~ _
9 T~1s
~
I I I
_j
I I
I
_j
=======P-
~D_. O_IL N_OT_LOW_L_OW _LEV_EL ---@- __ -_-_-_-_-_p-
HYD. OIL HEATER ON ~
c=:J>----,OHAG20AH001-XBO-1 - -- -- ~
~.U~ TEMP. H~ >~ DEG C) __
~
~.U WORK~PRESS. H~ (> ~ Kg/cm~
~.U WORKING PRESS. LOW (~Kg/cm~
---~---
HYD. OIL TEM~GH ALARM_ _ _ _ ---c=::J> HYD. 0.!.l:...!:.RESSURE_~_I~H ALARM_ - - ----c=::J>
--------0
-------0
HYD. OIL HEATER ON
DO .:r--------1\_ OHAG20AH001
HYD. OIL HEATER OFF
DO >--------{1 OHAG20AH001
HYD. OIL LOW LEVEL ALARM
HYD. OIL PRESSURE LOW ALARM
FILTER BLOCKED ALARM
---@-----------
POWER FAIL ALARM
- ---c=::J>
- ----c=::J>
---@-----------
fo1\ HYD. POWER UNIT AUTO
---------------------~
~P:!!...Q.ILTEMP.HIGH ---0- __ ___r- I ~ ~ ~ --=
~P~ORKING PRESS. HIGH - - - - - - - ---0- _j Ii --=- --=- - -: ~ _
~P.~ORKING PRESS. LOW ---®- J I I I _ -=_j
~YD~LEVELL~ - - - - - - - - ---0- - - - - _j I I 1---
~ILTERBLOCKED- - - - - - - - - ---0- - - - - - _j I I
~.U STARTER UNIT POWER AVAILABLE _j I
~ROPORTIONAL V/V CONTROLLER AVAILABLE _j
1--L ---®-
HPU FOR CONTROL VALVE
I FOR CONSTRUCTION I
COMMON ALARM
.oo
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
........
-
"'"tl~~y;j
Doosan Heavy Industries & Construction
I
... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
"" Non "'" NfA
~ 1+-12-111 II.C." , ..
FUNCTIONAL LOOP DIAGRAM
- 1+-12-111 t. ........ (ABC)
.
~ 1+-12-111 K.T.LEE CONTROL VALVE (10HAG20AA091)
HPU CONTROL (2)
~~ f'ROI)UCTlONCESlClN~ "'11- Pap-No. 228
&'14-11-GP.D.dUMl.J.IlKIIIK.T.LEE ~"_~D.JUhDJ.H.KIIIIC.T.LEE
~~~~'Znl~~. Dip!. lUND
_.No. T07073-UHA-IC-X368
--..... TCE.5146A-51 0-00-4878
A
B
c
D
E
69£X-:lI-'o'Hn-£LOLOl 'ON 'ElMa
§_2IABI:-I,!f_~P_!t::JI~EQ_ - - - - - - - - - - - - - - - - - -l
~ I
I
cll P==B I =ST=OP==::::J~~ - - - - - --l @- ~L~T~ !,!QDf.?E_l!_CrgJ - - - - - -:- - - - - - - - - - - - } - - - t ~SELECT B)
I t---I C ------
INITIATE UNIT D + i±E]-C - - -_j- - - - - A
PB START-UP RAMP - - - - - -"t - - - - S M _ _ _ I 0.34%(2.72MW)/MIN
800MW I '_,=p-I R I I I B
H / __ 1_1_ I I t rtJSELECT B) COLO 20% TO 30%
/ ,1_1_ I 1- - -I p- - - f-----------+----"="-'''''''--=''''--------------,
I I I I 1-1---1 L__ ____'
I I I I I I I
100MW I I I I I I I I I
PB INITIATE UNIT D - - - - + -+- + l- - - - i±E]-1 I I t-
SHUT-DOWN RAMP TIM
I I I L-_pJ1 R II I I rtJSELECTB)
fo7\P~I~R~R~S___ I I L_ I I I t---IP-------
~ h__j ..... I I I I 1--1 1.11%(8.88MW)/MIN A
~~------y L___ : :: :: t-rtJSELECTB)
@- ~R~S~T~O~S!hE~D_ - - - - - - - - - - - - - + T +"1 r i F = F P- - -
I I I I I I I I
I I I I I I I I
I I I I I I I L
: : : : t-}t---~S~C~)----
I I I I I I I 1- 0.45%(3.6MW)/MIN A
< 20% (484T/H) I I I I I I I I
_________ ___. I I Lt--IIII~(SELECTB) I I 1111 --
I Lrl-IIIII A
: I I I I I I I L__ ____'
L---0- I I I I I I I
>30%(727T/H)~h 1 L_LL_LLL~
/ ~ i t-t-t-t-t~s~C~)----
L - - -l I l_j I I I 1.0%(8MW)/MIN A
> 50% (1211 T/H) - - ~ -1- - SI- - -lit L L L hJ
~~ TOTAL MAIN STEAM FLOW / ---r--0- __J----J: : t- I t- t- L ~S~E~B)
L--p- I I I I I I t- ~A ~
_1 __ , I I I I I I
,........I)(J.. I I I I I I I I
>85%(2059T/H) I "--" I L I __ LLLLL~
_j_------I-, I LL_LL W (S~C~) _
I I I I I I L
< 25% (606 T/H) I I I I I I I 1.43%(11.44MW)/MIN A
1------1, L I I I LI
~}J; :: -i--FF=-E~S~E~B)
I I I I I
,........I)(J.. I I I I I I
> 50% (1211 T/H) I "--" I I I I I I
/ -.l----l I I L __ '!_ __ LL _
I I I I LL ~S~C~) _
~O~T~ !,!QDf.?~CT_Ql J_ +- L L __ L L __ ~ p-
~ I I I I I I I 1.67%(13.36MW)/MIN A
I L_L +- __ LL __ I_~
I I ILL __ L_ H (S~E~B)
I I I I I I
I I I I I r
I I I I I I
I I I I I I
:-t---t--~~==~~~~L---
I I I I I 1.0%(8MW)/MIN A
I L L __ LL ~
I I LL--- R (S~E~B)
~RE~~~~~~----------t-----t---~~--I
I I I I I
I I I I I
I I I L __ L~
: : t---t~s~C~)----
I I I I 2.94%(23.52MW)/MIN A
L __ - --t - -t= ==~~""';_" I I I I
0.31%(2.48MW)/MIN
A 10%(80MW)/MIN
COLD < 20%
ACTUAL MW LOAD
FROM BOP
COLD 30% TO 50%
COLD 50% TO 85%
2
COLD> 85%
WARM < 20%
WARM 20% TO 30%
3
WARM 30% TO 50%
WARM 50% TO 85%
ULD MAX RATE OF CHANGE
TO BOP
WARM> 85%
4
HOT < 25%
HOT 25% TO 50%
5
HOT> 50%
RE < 30%
RE 30% TO 50%
6
RE> 50%
SHUT DOWN
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANy)
TCE CONSULTING ENGINEERS LIMITED
7
--
-
"'"t!~~~
Doosan Heavy Industries & Construction
NOTE
... ,.. 4000 MW ULTRA MEGA POWER PROJECT -~
AT MUNDRA, GUJARAT, INDIA f-----1
N/A Type
- , ..
f-C;_---1--+--1 FUNCTIONAtA~~?P DIAGRAM
::-
I FOR CONSTRUCTION I
.... No
BOILER WASlER CONlROL{2/13)
DIp!. I'ROOUCTlONDE8KlN~
Doosan Heavy Indusbies DepL
"'1
& ConstrucUon Co., Ltd.
Dra.rngNo.
T07073-UHA-IC-X369
Pagl-No. 117-1
THIS DRAWING IS THE PROPERTY OF DOOSAN.
IT IS NOTTO BE COPIED OR USED IN ANY WAY DETRIMENTAL TO'THE COMPANY.!tw· DatIl
--.... TCE.5146A-510-00-1134-a
2
A
B
c
D
E
OL£X-:JI-VHn-£LOLOl 'ON 'ElMa I
3
4
5
7
@ BQI!,EB._FI~0B: - - - - - - - - - - - - - - - - - - - i - - -:p- _ ~
I ~-
I I
I I
I I
I
100'C I I --c=::J9
(Oi\~01+S~S.'-CT M"'ET"'AL=..cT-""EM"-'P,'---- _ _,_ __ /L 1_ - I I I
~ --- .... - ----L--- 01
~ --~~ ~ R
I I
I I I I I ,-j_--
II I I I II I ,~ __
I I I I I
I I I I I I I I I-
I I I I I I I I I
1 KG/CM2G I I I I I I I : I
~--_J I I I I I I I
I ~ I I I L 1____ I I I I
30KG/CM2G I I -I:P- WARM STATUS I I I
~ I I - --c=::::G> I
~f-::B"::'M~1:"'-1 l-M"""A"-".IN-".!ST""EA",_M-"-'PR""ES""-S_----<t------j /L - l L I -+ ---®- I I r - I I I I 1--c=::J9
I +--+-0- I I I I I I R
I I I I I I '_"-+i-
I 01 I I J I I Il_ I
IPSI ~~}~T 191--------,-ii- i I I t I Ti-
--Li-+-------I------J I I I I t-
I I I I I I I I I I
I I I I I I I I I I
I I I I I I I I I I
I I I I I I I I
I I I ._ - - - - -:P- HOT STATUS I I I
I I I - --c=::::G> I I I
I I I L-@-:p- I ~- I I I I I 1--c=::J9
I J I ._--- --l---_.----n ~I III fl L ~
11,,1 ~:I'f "1,--n rt--N- : I_~nn: it I-+=r--- -dJ ---- ~gfJ~:E:D~
I I I I I I +_l_
,---i~--------r-----~ ttf+~t'-
: I : I I I I I -
I I I I I I I I I
I I I I I I I I I
I I I I I I I I I
Ilpsl ~~IRT 19~---J : : L-----n _~ :::::
I L ~-~ I I I I I ,--C=::J9
I ---:p- I I I
-----_.----:p- I I I r- ----L--- fo4\
L_____ ----Lj-t-J_T----~ S - RESTART ~
i------ : L~I=:O--~ MODE SELECTED
I I I
I L __ ~_~
I ~_~
I I
Ilpsl RESTART 19~-------------------J :
I I I I I I
I
~~~~~~--~--1Q}-----------------------------~
.... COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANy)
... -
8 TCE CONSULTING ENGINEERS LIMITED
BOILER MASTER CONrnOL(3/13) RIg. No
-- "'"t!~;g~
_ Doosan Heavy Industries & Construction
1
"",.. 4000 MW ULTRA MEGA POWER PROJECT ...,_~
AT MUNDRA, GUJARAT, INDIA I-PC------1
Dat. tcmI Scala N/A Typa
~ 14-1..... '""" 'FUNCTIONAL LOOP OIAGRAM ......... "'"
:- 14-12-111 Y.s..uG (ABC)
I FOR CONSTRUCTION I
~ 14-12-l11 k.T.LEE
IL'I.
L&I4-12-GP.ILdUNG.J.IlKIIU,LEE
~~~:~n'~~:. Dept. JUND
-~". T07073-UHA-IC-X370
&_,,_b.IlJUNGJ.H,KII K.T.LEE
I ~H~~:~N:E'~6~~6~:~~~:!v~·DETRIMENTALTO"THECOMPANY.IRaIw·1 DatIl r:- I=- 1:- I
__ .No. TCE.5146A-510-00-1134-b
2
~L£X-:JI-VHn-£LOLOl 'ON 'ElMa I
A
3
4
5
7
F,(X)
x y
a 0.8
280 0.8
400 0.8
480 0.8
560 0.8
600 0.99
680 0.99
760 0.99
800 0.95
830 0.95
1000 0.8
ULD
F,(X)
B
c
D
x y
a 0.18
280 0.18
400 0.18
480 0.18
560 0.18
600 0.18
680 0.18
760 0.18
800 0.22
830 0.22
1000 0.18
F,(X)
x y
a 0.08
280 0.08
400 0.2
480 0.2
560 0.25
600 0.25
680 0.25
760 0.15
800 0.1
830 0.1
1000 0.1
E
1- - - - - - - - - - - - - - - - - - - - - - - - - - - - - --<~_--=ULD:::-:-:'N=C.:--~> FROM BOP
,----------1-i ~ (X)f------__J'--------------,
NOTE1
--------...-jF2(X)f-------+I---------- ~f-----+---1
NOTE1 -U~
I
I I I I
.._-------.j F3(X)J-----------i:C-----------, I
Rate Adjust
Rate Adjust
Load up Rate ~)
'ct'
NOTE1
Rate Adjust
(SELECT A)
A
v:!> f-----___J
T
x
T=60s
,----
d/dt
>---~~--------~ ~---~
:!>.q:
'-------
±40
0~1 000 MW
F.(X)
x y
a 0.05
280 0.08
400 0.08
480 0.1
560 0.19
600 0.15
680 0.15
760 0.15
800 0.15
830 0.15
1000 0.15
T
x
A
(SELECT A)
F.(X)
NOTE
1.FUNCTION CURVE MUST BE OPTIMIZED IN FIELD.
Rate Adjust
..--------.jF4(X)f------____:'--------__j
NOTE1
Load Down__,h Rate - I-'
'ct'
Rate Adjust
..--------.j F5(X)f-----------------I~:
NOTE1 I -l:
'------------, ~(X)f-----------'----------...-j
NOTE1
x y
a 0.2
280 0.2
400 0.2
480 0.2
560 0.15
600 0.2
680 0.2
760 0.15
800 0.15
830 0.15
1000 0.15
Rate Adjust
60
(Return ~Rate '~'
-10
10
A (~ For
LOAD UP
A
A
x
TRANSIENT COMPENSATOR OUTPUT
~ >
<
(~ For
LOAD DOWN
P'--- Return Rate '~'
60
L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - --<~----;:;:;U:::-:LD-;o:DES:;;-. _~> FROM BOP
F.(X)
x
y
a
0.8
280
0.8
400
0.8
480
0.8
560
0.8
600
1.8
680
1.8
760
1.8
800
1.5
830
1.3
1000 1.3
I BLR MASTER TRANSIENT COMPENSATOR I
0 ..
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANy)
TCE CONSULTING ENGINEERS LIMITED
--
-
"'"t!~;g~
Doosan Heavy Industries & Construction
I
"",.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
NfA
I FOR CONSTRUCTION I
- , ..
f'-;_-+-::-::-+-=--1 FUNCTIONAtA~<t?P DIAGRAM
~ 14-12-l11 k.T.LEE
BOILER ~ASlER CONlROL(8/13)
DIp!. f'ROIlUCTIONCESIClNTQ\1
&'14-12-GP.Il.IUNG.J.IlKIIK.T.LEE &."_~IlJUNGJ.H.KII K.T.LEE
~~~:~n'~~:. Dept. lUND
_~No. T07073-UHA-IC-X371
__ .No. TCE.5146A-510-00-1138-a
''''
.... No
A
B
c
D
E
F
2
1:L£X-:lI-V'Hn-£LOLOl 'ON 'ElMO I
F,(X) F,(X) F,(X)
x y x y x y
a 1.0 a 0.24 a 0.1
280 1.0 280 0.24 280 0.1
400 1.0 400 0.18 400 0.15
480 1.0 480 0.18 480 0.15
560 1.0 560 0.18 560 0.2
600 1.2 600 0.15 600 0.2
680 1.5 680 0.15 680 0.2
760 1.6 760 0.3 760 0.2
800 1.6 800 0.4 800 0.14
830 1.2 830 0.4 830 0.14
1000 1.2 1000 0.4 1000 0.14
1------------------------------< ULD INC. >
I FROM BOP
I
I
I
I
I
I
~ (X) I .
-
I .
NOTE1
Rate Adjust I
I
I
F2(X) I --B
60
NOTE1 I
Rate Adjust I
I Load up C Return
I Rate ~) ~Rate
I 'ct' '~'
I
F3(X) I
I ~
NOTE1 I
Rate Adjust (SELECT A)
A
T X -8 8 1
B A A A
c~ For
ULD T=60s LOAD UP
,----- TRANSIENT
d/dt ~ L > < X COMPENSATOR
:}<t OUTPUT
0~1 000 MW ~
±40
(:::,.___ For
B LOAD DOWN
T X V:}
A
r-r-'
(SELECT A)
F4(X)
Load Down
NOTE1 Rate P ~ Return
~
Rate Adjust 'ct' Rate
1-[: 's:
F5(X)
NOTE1
Rate Adjust
~(X) . 60
-
NOTE1 .
Rate Adjust
L _____________________________ -< ULD DES. >
FROM BOP
F.(X) F,(X) F.(X)
x y x y x y
a 0.1 a 0.15 a 1.5
280 0.1 280 0.15 280 1.5
400 0.1 400 0.15 400 1.5
480 0.1 480 0.15 480 1.8
560 0.1 560 0.2 560 1.8
600 0.1 600 0.2 600 1.8
680 0.1 680 0.2 680 1.8
760 0.1 760 0.15 760 2.2
800 0.1 800 0.15 800 2.4
830 0.2 830 0.15 830 2.4
1000 0.2 1000 0.15 1000 2.4 r-
IBM05-21
""" COASTAL GUJARAT POWER LIMITED
I AIR/FUEL TRANSIENT COMPENSATOR I (A TATA POWER COMPANY)
-
NOTE 8 TCE CONSULTING ENGINEERS LIMITED
1.FUNCTION CURVE MUST BE OPTIMIZED IN FIELD.
....... !f.~~~y;j
- Doosan Heavy Industries
& Construction
SUb-Suppr .... I
... ,.. 4000 MW ULTRA MEGA POWER PROJECT .... ~
AT MUNDRA, GUJARAT, INDIA PC
... .... "'" NfA ""
~ 14-1:H11 .... "" .,_"'"
FUNCTIONAL LOOP DIAGRAM
I I - 14-1:H11 ,....., (ABC)
FOR CONSTRUCTION .
=- 14-1:H11 "'T.LEE BOILER MASlER CONlROL{9/13) .... No
6. .... f'ROI)UCTlONCESlClN~
Doosan Heavy Industrtes ..... lUND "'11-
_&14-1iH1P-ILIUNG.J.H.KIIK.T.LEE "'''''''''''''' & ConstrucUon Co., Ltd.
~,,_~.ILIUNGJ.IlKIIIC.T.LEE "'''''''''''''' ... ~ ... T07073-UHA-IC-X372 PogI-Iio. 124 2
I ~H~~:~N:E'~6~~6~:~~~:!v~·DETRIMENTALTO"THECOMPANY.IIfIrw·1 Dab! ~ 1:- :- I Dllllilsof~ - ........ TCE.S146A-S10-00-1138-b 3
4
5
7
A
B
c
D
E
F
2
£L£X-:lI-V'Hn-£LOLOl 'ON 'ElMO I
F,(X) F,(X) F,(X)
x y x y x y
0 0.05 0 0.8 0 -0.6
280 0.05 280 0.8 280 -0.6
400 0.05 400 0.8 400 -0.6
480 0.05 480 0.8 480 -0.6
560 0.05 560 0.8 560 -0.6
600 0.05 600 0.8 600 -0.6
680 0.05 680 0.8 680 -0.6
760 0.05 760 0.8 760 -0.6
800 0.05 800 0.8 800 -0.6
830 0.05 830 0.8 830 -0.6
1000 0.05 1000 0.8 1000 -0.6
1------------------------------< ULD INC. >
I FROM BOP
I
I
I
I
I
I
~ (X) I .
-
I .
NOTE1
Rate Adjust I
I
I
F2(X) I I--G
60
NOTE1 I
Rate Adjust I
I Load up Return
I Rate _.LP (::,.__ Rate
I 'ct' '~'
I
F3(X) I
I ..
NOTE1 I
Rate Adjust (SELECT A)
A
T X -30 22 1
B A A A
(~ For
ULD T=60s LOAD UP
- TRANSIENT
d/dt ~ L > < X COMPENSATOR
:}<t OUTPUT
0~1 000 MW -
±10
~ For
B LOAD DOWN
T X V:}
A
,---
(SELECT A)
F4(X)
Load Down
NOTE1 Rate .:» o ~ Return
Rate Adjust 'ct' Rate
-G: '~'
F5(X)
NOTE1
Rate Adjust
~(X) . 60
-
NOTE1 .
Rate Adjust
L _____________________________ -< ULD DES. >
FROM BOP
F.(X) F,(X) F.(X)
x y x y x y
0 -0.6 0 0.5 0 0.1
280 -0.6 280 0.5 280 0.1
400 -0.6 400 0.5 400 0.1
480 -0.6 480 0.5 480 0.1
560 -1.0 560 1.05 560 0.2
600 -1.0 600 1.05 600 0.2
680 -1.0 680 1.05 680 0.2
760 -1.0 760 1.05 760 0.2
800 -1.0 800 1.05 800 0.2
830 -1.0 830 1.05 830 0.2
1000 -1.0 1000 1.05 1000 0.2 r-
IBM05-31
""" COASTAL GUJARAT POWER LIMITED
I I (A TATA POWER COMPANY)
TILT TRANSIENT COMPENSATOR -
NOTE 8 TCE CONSULTING ENGINEERS LIMITED
1.FUNCTION CURVE MUST BE OPTIMIZED IN FIELD.
....... !f.~~~y;j
- Doosan Heavy Industries
& Construction
SUb-Suppr .... I
... ,.. 4000 MW ULTRA MEGA POWER PROJECT .... ~
AT MUNDRA, GUJARAT, INDIA PC
... .... "'" NfA ""
~ 14-1:H11 .... "" .,_"'"
FUNCTIONAL LOOP DIAGRAM
I I - 14-1:H11 ,....., (ABC)
FOR CONSTRUCTION .
=- 14-1:H11 "'T.LEE BOIL£R WAS1ER CONTROL(10,!13) .... No
6. .... f'ROI)UCTlONCESlClN~
Doosan Heavy Industrtes ..... lUND "'11-
_&14-1iH1P-ILIUNG.J.H.KIIK.T.LEE "'''''''''''''' & ConstrucUon Co., Ltd.
~,,_~.ILIUNGJ.IlKIIIC.T.LEE "'''''''''''''' ... ~ ... T07073-UHA-IC-X373 PogI-Iio. 124 J
I ~H~~:~N:E'~6~~6~:~~~:!v~·DETRIMENTALTO"THECOMPANY.IIfIrw·1 Dab! ~ 1:- :- I Dllllilsof~ - ........ TCE.S146A-S10-00-1138-c 3
4
5
7
2
I>L£X-:lI-V'Hn-£LOLOl 'ON 'ElMO I
A
3
4
5
F,(X)
10
y
F,(X)
20
x
o
280
400
480
560
10
x
2
o
20
600
10
680
15
280
20
760
15
2
800
15
400
20
830
10
5
1000
ULD
5
480
25
y
F,(X)
B
c
D
560
25
x y
o -1
280 -1
400 -1.5
480 -2
560 -3
600 -3
680 -2
760 -2
800 -2
830 -2
1000 -2
Rate Adjust
600
25
680
25
Load up Rate ~)
'ct'
NOTE1
760
25
800
25
Rate Adjust
(SELECT A)
830
25
1000
A
Vi- f----__J
E
F
1- - - - - - - - - - - - - - - - - - - - - - - - - - - - - --<~_--=ULC:::-:-:'N=C.:--~>
I ~~
I
I
I
I
I
I
,----------1 ~ (X)f----------'-:-----------<~
NOTE1
I
Rate Adjust I
I
--------...-jF2(X)f-------+II---------- ~f-----+---1
NOTE1 -U~
I
I I I I
--------...-jF3(X).f--------;-: ---------, I
T
x
T=60s
,-------
d/dt
>-----~~--------~ ~---~
i-<t
~
±40
0~1000 MW
F.(X)
x
T
x
A
(SELECT A)
o
-1
Rate Adjust
280
-1
.------------IF4(X)f-----------'------___j
---------.1 F5(X)f-----------------I~:
NOTE1 I -l:
NOTE1
Load Down __ h Rate - I-'
'ct'
Rate Adjust
L_------------N-m~E1~~(X)~------------~----------------~~
F,(X)
y
400
-1
x
480
-1
o
20
560
-1
280
20
600
-1
400
20
680
-1
480
20
760
-1
560
20
800
-1
600
30
830
-1
680
30
1000
-1
760
30
800
30
830
20
1000
20
7
NOTE
1.FUNCTION CURVE MUST BE OPTIMIZED IN FIELD.
F,(X)
y
x
o
280
400
480
560
600
680
760
800
830
1000 3.5
Rate Adjust
60
1 A
x
TRANSIENT COMPENSATOR OUTPUT
C Return
~Rate '~'
C~ For
LOAD UP
(:::,.___ For
LOAD DOWN
~ Return Rate '~'
60
L-------------------------------<~ __ __;:U;o;;LC:_:_D;o;;ES;:_. __ ~> FROM BOP
y
2
2
4
4
4
4
4
3.5
3.5
3.5
I RH TRANSIENT COMPENSATOR I
I FOR CONSTRUCTION I
"""
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COMPANY)
TCE CONSULTING ENGINEERS LIMITED
.......
-
!f.~~~y;j
Doosan Heavy Industries & Construction
.... No
_&14-1iH1P-ILIUNG.J.H.KIIK.T.LEE ~,,_~.ILIUNGJ.IlKIIIC.T.LEE
"'11- PogI-1Io.124-4
I
... ,.. 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
NfA
,,_... TIIB ContenIICo"-
f'-;_-+-::-::-+-=--1 FUNCTIONAtA~~?P DIAGRAM
~ 14-1:H11 "'T.LEE
801L.£R WAS1ER CON1ROL(11,/13)
IlIpL f'ROI)UCTlONCESlClN~
~~~~~~n'~.~:' Dept. lUND
... ~... T07073-UHA-IC-X374
-........ TCE.S146A-S10-00-1138-d
A
B
c
D
2
&,14-12-4P.D..IINlJ.H,KIIK.T,LEE &. "-fIIHII~D.J1Nl J.H.KII K.T.LEE
I ~H~~:~N:EI~6~~6~:~~~:!v~·DETRIMENTALTO"THECOMPANY.IRw·1 DatIl r:- I=-- Ir:- I
Pap-No. 124 5
9L£X-:JI-VHn-£LOLOl ·ON ·E>Ma I
< ULD DEUIATION >-(~D ~E~R~C~N~ ~T~-~L~A~E~C~N~ ~T2_ ,
~--~ffi~O~M~BO~P--~ I
I
20.
r - -8-;E~~B)
A
T1
x y
-100 0.35
-50 0.35
-30 0.35
-20 0
0 0
V:}
1 a/MIN §
I I
Ftx)
NOTE1
3
ULD
T=60s
,-------
d/dt
>-----------------~ ~------~
:}<j:
A
T1
x
4
< ULD DECREASE FROM BOP
I I I
I (SELECT A) I
I I
I I
I I
I I
I I
I I
~--------------~-------~
0~1 000 MW
'-------
±40
5
I BM05-51
7
NOTE
1.FUNCTION CURVE MUST BE OPTIMIZED IN FIELD.
I SH TRANSIENT COMPENSATOR I
E
-1 A
x
I FOR CONSTRUCTION I
1 A
TRANSIENT COMPENSATOR OUTPUT
x
, ..
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANy)
TCE CONSULTING ENGINEERS LIMITED
........
-
.!ft!:~~~
Doosan Heavy Industries & Construction
I
P .... 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
T",
.... ,"n "'" NfA
::- 1+-12-l11 .. " ""
FUNCTIONAL LOOP DIAGRAM
- 1+-12-l11 t. ....... (ABC)
.
::- 1+-12-l11 ILl.LEE BOILER MASTER CONTROL(12/13)
~~ I'RODUCTlONDE8KlN~ D_,". T07073-UHA-IC-X375
.... -.... TCE.5146A-510-00-1138-e
",No
A
B
c
D
E
9L£X-:JI-VHn-£LOLOl 'ON 'E>Ma I
F,(X)
F,(X)
F,(X)
x y
x y
x y
a 1
a 1
a -0.1
280 1
280 1
280 -0.1
400 -0.1
480 -0.1
560 -0.1
600 -0.06 680 -0.05 760 -0.03 800 -0.03 830 -0.06 1000 -0.06
400 1.5
480 1.5
560 1.5
600 1.5
680 0.05
760 0.05
800 0.05
830 0.3
1000 1.5
400 1.5
480 1.5
560 1.5
600 1.0
680 0.95
760 0.8
800 0.8
830 0.8
1000 1.1
I-------------------------------<~ _ __=U=LD::_':::NC=.-~>
I ~~
I
I
I
I
I
I
,-----------~~~(X)r---------~:----------------~
NOTE1
I
I I
__ ------------___J F2(X)r-----------+11 --------------------1 ~1------+----1
NOTE1 1 -U
I
I I I I
---------------.j F3(X)r--------------i:-------------, I
Rate Adjust
60
2
Rate Adjust
Load up Rate _j::p
'ex'
Return Cp.._ Rate '~'
NOTE1
Rate Adjust
(SELECT A)
A
T
x
-3
3
A c~ For
LOAD UP
A
A
3
ULD
T=60s
-
d/dt
>---~._--------___J ~---~
:}<j:
-
±40
TRANSIENT COMPENSATOR OUTPUT
L >
x
<
0~1000 MW
~ For
LOAD DOWN
r_--~~ V:} r_--_j
T
x
A
-
(SELECT A)
4
---------------.jF4(X)r--------------'--------__j
Load Down ~n
Rate - -' :::,.__
'ex'
NOTE1
Return Rate
T
Rate Adjust
---------------.j f5(X)r--------------'------------------- -G:
NOTE1
Rate Adjust
L__-----~~(X)f---------'-------------J
NOTE1
60
5
Rate Adjust
L - - - - - - - - - - - - - - - - - - - - - - - - - - - - - --<~_-=UL:;;:D_;:;DE;:;:S.,___~> FROM BOP
F,(X)
F,(X)
F.(X)
x y
x y
x y
a -0.01
280 -0.01 400 -0.01
480 -0.3
560 -0.3
600 -0.7
680 -0.7
760 -0.7
800 -0.7
830 -0.7
1000 -0.7
a 1
a 1
280 1
280 1
400 1
400 1
480 1
480 1
560 1
560 1
600 0.05
680 0.05
760 0.05
800 0.2
830 0.3
1000 0.5
600 0.1
680 0.1
760 0.2
800 0.2
830 0.2
1000 0.5
IBM05-61
, ..
COASTAL GUJARAT POWER LIMITED
(A TATA POWER COWPANy)
FW RATIO TRANSIENT COMPENSATOR I
TCE CONSULTING ENGINEERS LIMITED
NOTE
1.FUNCTION CURVE MUST BE OPTIMIZED IN FIELD.
7
........
-
.!ft!:~~~
Doosan Heavy Industries & Construction
I
P .... 4000 MW ULTRA MEGA POWER PROJECT AT MUNDRA, GUJARAT, INDIA
NfA
T",
~ 1+-12-111 II.C.ICIM FUNCTIONAL LOOP DIAGRAM cantenlllQIdI
:- 1+-12-l11 Y.s..uG (ABC)
I FOR CONSTRUCTION I
~ 1+-12-l11 k.T.LE£
",No
BOILER MASTER CONTROL(13/13)
&,14-12-4P.D..IINlJ.H,KIlk.T,LEE &. "-fIIHII~D.J1Nl J.H.KII K.T.LEE
I ~H~~:~N:EI~6~~6~:~~~:!v~·DETRIMENTALTO"THECOMPANY.IRw. DatIl r:- e-- Ir:- I
'_No. T07073-UHA-IC-X376
.... -..... TCE.S146A-510-00-1138-f
Pap-No. 124-6