Escolar Documentos
Profissional Documentos
Cultura Documentos
Homogeneous Catalysis
with Organometallic
Compounds
Volume 1: Applications
Edited by
B. Cornils and W. A. Herrmann
Further Titles of Interest
Volume 1: Applications
Edited by
Boy Cornils and Wolfgang A. Herrmann
683wI LEY-VCH
Prof. Dr. Boy Cornils Prof. Dr. Dr. h.c. mult. Wolfgang A . Herrmann
Kirschgartenstrarje 6 Anorganisch-chemisches Institut
D-65719 Hofheim der Technischen Universitat Miinchen
Germany LichtenbergstraRe 4
D-85747 Garching
Germ any
This book was carefully produced. Nevertheless, editors, authors and publisher do not warrant
the information contained therein to be free of errors. Readers are advised to keep in mind that
statements, data, illustrations, procedural details or other items may inadvertently be inaccurate.
Cover picture: Homogeneous catalysis in aqueous phase: the yellow catalyst solution separates
spontaneously from the colorless phase consisting of butyraldehydes. The underlying molecular model
symbolizes the water-soluble ligand of the organometallic complex. The picture was taken at the plant
site of Celanese (formerly Ruhrchemie), Oberhausen/Germany (see Chapter 1 and Section 2.1.1).
A catalogue record for this book is available from the British Library
ISBN 3-527-30434-7
All rights reserved (including those of translation into other languages). No part of this book may be
reproduced in any form - by photoprinting, microfilm, or any other means - nor transmitted o r
translated into a machine language without written permission from the publishers. Registered names,
trademarks, etc. used in this book, even when not specifically marked as such, are not to be considered
unprotected by law.
OTTOROELEN
(1897-1 993)
and
to the memory of the British chemist
SIR GEOFFREY
WILKINSON
(192 1-1996)
* Nowadays known as the “Wilkinson catalyst”, see Sections 2.1.1 and 2.2
(note added by the editors).
Foreword to the First Edition IX
References
[ l ] (a) S. A. Miller, J. A. Tebboth, J. F. Tremaine, J. Chem. SOC. 1952, 632 (received July 11,
1951); (b) T. J. Kealy, P. L. Pauson, Nature 1951, 168, 1039 (received August 7, 1951).
[2] (a) G. Wilkinson, M. Rosenblum, M. C. Whiting, R. B. Woodward, J. Am. Chem. SOC.
1952, 74, 2125 (received March 24, 1952); (b) E. 0. Fischer, W. Pfab, Z. Naturj4orsch.
1952, 7B, 377 (received June 20, 1952).
[3] G. Wilkinson, J. Organomet. Chem. 1975, 100, 273.
[4] E. W. Abel, G. Wilkinson, F. G. A. Stone (Eds.), Comprehensive Organometallic
Chemistry I, 1982; 11, 1995, Pergamon Press, Oxford.
Preface to the Second Edition
load a well-balanced concept that was praised repeatedly in book reviews. The
first example is our Aqueous-Phase Organometallic Catalysis [ 13, which takes
care of water-soluble coordination compounds and catalysts. In addition, an ency-
clopedia covering the full scope of catalysis was published just recently [2], with
the second edition to appear in the year of 2002, too.
We extend our thanks once again to the team of Wiley-VCH at Weinheim,
especially Dr. G. Walter and Mrs. C. Grossl, and also Mrs. D. Boatman, for
their cooperation in the editorial and production process. The Munich research
group is acknowledged for scientific and technical assistance in the updating of
recent literature reports as well as for the arrangement of the new Subject
Index. Last but not least, we are greatly indebted to a great number of authors,
whose reputations in the scientific community guarantee the significance of
their contributions to this book.
Given the progress in organometallic chemistry and the impetus from industrial
fine-chemical synthesis technology, we are prepared to issue the third edition in
about five years’ time. We hope, however, that the present book will serve well
and frequently until then.
References
[I] B. Cornils, W. A. Herrmann (Eds.), Aqueous-Phase Organometallic Catalysis,
Wiley-VCH, Weinheim 1998.
[2] B. Cornils, W. A. Herrmann, R. Schlogl, C.-H. Wong (Eds.), Catalysisfrom A to Z,
Wiley-VCH, Weinheim 2000; 2nd edition in 2002.
Preface to the First Edition
“. . .die Chemie der Gase ist seit einigen Jahren in eine neue
Epoche, in das Zeichen der Katalyse getreten. Mit Hilfe von
Katalysatoren gelingen die wundersamsten Umwandlungen
durch Wasserstoff, Sauerstoff, Stickstoff, Kohlenoxyd bei Tem-
peraturen, die viele hundert Grad niedriger sind als diejenigen,
bei denen man friiher diese Gase reagieren sah. Dieses Kapitel
der Katalyse ist schier unbegrenzt . . .”*
Emil Fischer
Stahl und Eisen 1912, 32, 1898
In borderline cases (e. g., clusters, supported catalysts, catalysts for Ziegler-
Natta polymerizations) we have defined reactions to be homogeneous when the
catalyst passes a detectable catalyst cycle or parts thereof.
* “. . , for several years the chemistry of gases has been in a new era, the era of catalysis. Cata-
lysts help to make miraculous conversions with hydrogen, oxygen, nitrogen, or carbon mon-
oxide possible at temperatures several hundred degrees lower than those conditions in which
these gases reacted earlier. This chapter of catalysis is nearly unlimited. . .”
XIV Preface to the First Edition
change. The reasons for this are numerous and can be traced back to changed
attitudes to the environment, structural changes in the raw material bases (chemi-
cal feedstock) and the process or reaction engineering involved, varying market
requirements, and the different relationships between the chemicals produced
and the material properties required. These changes, and the increasing number
of researchers, have led to both a vast number of publications which can only
be perused by specialists, and a quicker succession of process development and
process utilization. The pressures associated with the compilation of this work
and the need to achieve a satisfactory level of topicality were challenges to be
met by the editors and VCH Publishers. They took the opportunity to organize
a multinational team of authors, who are active in both the academic and the
industrial world. We owe our thanks to this excellent team of authors for their
loyal and constructive cooperation and for the punctual preparation of their manu-
scripts.
Critical emphasis is placed on the industrial importance of homogeneous cata-
lysis as defined above and to the discussion of possibilities and limitations of the
manufacturing processes. Because of rapid developments and a vast amount of
literature, an unbiased assessment is difficult and so misinterpretations may
arise. We hope that this does not happen, and we have endeavoured to offer the
reader a useful compilation of the manifold concepts and applications of organo-
metallic catalysis.
The conceptual and topical organization of our book is such that, hopefully, the
requirements of a broad scientific audience are met. The organic chemist will find
an updated synopsis on catalytic syntheses of fine and bulk chemicals; here, we
have not specifically focused on stereoselective reactions - although they greatly
deserve special treatment - since a number of excellent monographs has appeared
recently [ 1-41. Organometallic chemists will appreciate a comprehensive treatise
on the most important applications of their discipline. Scientists originating from
other areas are expected to receive a quick impression of the scope of homoge-
neous catalysis, its basic principles and technical/commercial applications. Our
colleagues in industv may either become acquainted with catalysis or keep up
with recent developments by consulting this book. Finally, university students
entering the field of organometallic catalysis, be it for the purpose of learning
or to prepare a doctoral research topic, will find a useful, up-to-date survey herein.
We have tried to avoid any highly specialized encyclopedia-like treatment of the
respective topics; rather, we have attempted to meet equally well the interests of
advanced university students, industrial chemists (and engineers), and our peers
in academia. For this very reason, we have abandoned extensive tables of detailed
data in favor of a general outline of the field, including leading and recent
references.
We thank the team at VCH, especially Mrs. D. Boatman, Dr. A. Eckerle
and Mrs. C. Grossl, for their cooperation during preparation, for editing the
manuscripts, and for helpful technical assistance. Dr. F. Dyckhoff and Dip].-
Chem. M. Geisberger of Technische Universitat Munchen are acknowledged
for preparing all formulae, figures, and schemes throughout the book. The Sub-
ject Index was arranged by the Munich research group; we thank particularly
XVI Preface to the First Edition
References
[l] R. A. Sheldon, Chirotechnology, Marcel Dekker, New York, 1993.
[2] I. Ojima (Ed.), Catalytic Asymmetric Synthesis, VCH, Weinheim, 1993.
[3] R. Noyori, Asymmetric Catalysis in Organic Synthesis, John Wiley, New York, 1994,
[4] M. Nbgridi, Stereoselective Synthesis, VCH, Weinheim, 1995.
Contents
Volume 1: Applications
1 Introduction
(B. Cornils. W A. Herrmann) . . . . . . . . . . . . . 1
Introduction . . . . . . . . . . . . . . . . . . . . 3
Historical Glossary . . . . . . . . . . . . . . . . . 16
Volume 2: Developments
3 Recent Developments
in Homogeneous Catalysis . . . . . . . . . . . 599
4 Epilogue . . . . . . . . . . . . . . . . . . . . 1341
Index . . . . . . . . . . . . . . . . . . . . . . . . . 1383
Contributors
1
Introduction
Applied Homogeneous Catalysis with Organometallic
Edited by Boy Cornils & Wolfgang A. Herrmann
© Wiley-VCH Verlag GmbH, 2002
Introduction
Boy Cornils, WolfgangA. Herrmann
Before 1938, when the landmark ‘‘0x0 synthesis” was discovered by Otto Roelen
(“hydroformylation”, “Roelen reaction”), homogeneous catalysis had received
only occasional mention [l-31. Sabatier and Mittasch [4a, 51 also made only
passing reference to homogeneous catalysis. It was probably Sabatier (the discov-
erer of nickel-catalyzed hydrogenation) who gave a first rough classification of
catalytic reactions: homogeneous systems, where all the compounds present, or at
least one of them, are miscible with the catalysts (e. g., ferments, Friedel-Crafts
catalysts); and heterogeneous systems, that are based upon a solid catalyst
which is “in contact with a reactive liquid or gaseous phase. The effect takes
place either on the surface of the catalyst if it is compact . . . or in its entire
mass if it is porous . . .” [4c]. Mittasch in his notable Kurze Geschichte der
Katalyse in Praxis und Theorie (Short History of Catalysis in Practice and
Theory) mentioned homogeneous catalysis only incidentally [5a]. At that time,
the term catalysis in its general usage was inseparably linked to large-volume
industrial chemical syntheses (ammonia synthesis, coal hydrogenation, fat harden-
ing, Fischer-Tropsch synthesis, mineral oil processing). Catalysis was thus synon-
ymous with heterogeneously catalyzed reactions. Except for “exotic” applications
(Grignard reagents, the Mond process, Frankland organozinc reactions) organo-
metallic compounds were not accorded any technical or commercial importance.
Figure 1 demonstrates this clearly: after an initial period of synthetic organo-
metallic chemistry the discoveries of Roelen, Reppe, Ziegler, and others sparked
off a second, industrially oriented period of organometallic chemistry. Only since
the 1950s has homogeneous catalysis been an established field of organometallic
chemistry and it has now become a central feature within the chemical sciences
scenario.
It is hence not surprising that Otto Roelen’s initial investigations into homoge-
neous coordination catalysts in 0x0 synthesis proved a source of much frustration
(reviewed in [3]). It was only the work of Adkins and Krsek [6], Storch et al. [7],
Berty and Mark6 [8] and Natta 191 that confirmed 0x0 catalysts to be homoge-
neous in nature. The intense activity associated with hydroformylation and 0x0
* “The number of bodies that effect catalytic interactions is very large, and is still increasing
incessantly with the progressive development of chemistry” [4b,d].
4 I Introduction
*:
:
0. Roelen I RUHRCHEMIE (1938):
hydroformylation
-
E. Frankland (1849): Z ~ I ( C H ~ ) ~ ,
first metal alkyl
W. C. Zeise (1827): K[(C2H4)PtC13], -,*
first metal olefin complex
Cadet de Gassicourt (1760): "liqueur fu-
mante de I'arsenique", first organometallic c-)
compound (without recognition of structure)
1 2
3 4
5
I Introduction 7
1-vinylethylene OAc
diacetate branched aldehyde
(600 atm, 80 "C)
---f---
CI5-building block
I - C5-building block
v
1 wittig coupling
%
vitamin-A acetate ( C ~ O )
t
x
.-
c
s
Q
c
0
3
D
2
Q
Heterogeneous catalysis HC-CH + CO + H20
CH?=CHz + CO + ’I202
HCN + -
older process, e.g., UCC
7+ ACOOH
-
I
Figure 3. Catalytic life cycles: homogeneous versus heterogeneous catalysis, taking the bulk
chemical acrylic acid as an example.
minantly comprise transition metals, particularly precious metals, whose high and
often speculatively influenced price (see Table 3) makes separation and re-use an
urgent necessity.
It is therefore not surprising that it was only when suitable methods for catalyst
separation from the substrates and reaction products of homogeneous catalysis
were developed that the importance of this type of process grew. The successful
developments (thermal separation or chemical reaction (e. g., [26]), immobi-
lization by means of supports and thus heterogenization (e.g., [44]), phase
transfer catalysis [45], biphasic processes (e. g., [46, 471) or separation with
membrane modules [48, 491) are described in the relevant sections of this book
(cf. [50]).
Besides the central atoms of the molecular organometallic complexes and the
variation of the application phase (heterogenization, two-phase catalysis; see
below), the importance of the ligands surrounding transition metal centers should
be mentioned [5 1-53]. The unexpectedly rapid advances in homogeneous cataly-
sis were only possible by virtue of ligand modification of the “naked” transition
metal complexes. This is typically demonstrated by the development of hydro-
formylation: the first processes employing HCO(CO)~catalysts (Roelen) were
followed by ligand-modified cobalt carbonyls (Shell process with alkyl phos-
12 I Introduction
Table 3. Prices of the transition metals in US dollars per gram atom (mol) in 1991 [43].
Ti v Cr Mn Fe co Ni cu
0.13 0.82 0.26 0.04 0.13 0.90 0.29 0.10
Zr Nb MO Tc”’ Ru Rh” Pd Ag
0.64 3.30 1.70 (6000) 210 4200 480 27
Hf Ta w Re 0s Ir Pt AU
28 32 7.10 160 4300 2300 3600 2900
a) p-Emitter. b, cf. Section 2.1.1, Fig. 8.
phines) from 1966 onwards; the latter were succeeded by Union Carbide’s LPO
process with the combination RNtriphenylphosphine (by the way, the term
“LPO” (low-pressure 0x0) was coined by BP [54]). The RuhrchemieRhBne-Pou-
lenc 0x0 process using Rh catalysts and water-soluble phosphines ([26, 47, %a];
cf. Sections 2.1.1 and 3.1.1.1) landmarked yet another improvement. All process
variants have been linked with improvements, in some cases major, in selectivity
and yield (LPO versus the “classic” processes), more specific product distribution
(Shell process), milder reaction conditions, easier separation of catalyst and prod-
uct, and simplified process technology (new RuhrchemieRh6ne-Poulenc pro-
cess). The importance of ligand modification of organomentallic complexes
[55b] will increase with the growing importance of homogeneous catalysis for
the stereoselective formation of fine chemicals (see, e. g., Sections 2.2, 2.9,
3.2.1, and 3.3.1). The use of CAMD (Computer-Assisted Molecular Design), a
promising “desk technology” which is highly fruitful for ligand development in
homogeneous catalysis, is dealt with in Section 3.1.2. This is particularly relevant
for homogeneous catalysts since they are normally molecularly defined, with their
exact geometries depending on the specific bonding situations and intramolecular
ligand-ligand interactions. Quantum chemical methods are underway in catalysis
research, too. Most notably, density-functionality calculations taking care of
relativistic effects so typical for heavy metal atoms are becoming useful in the
catalysis scene.
Finally, mention should be made of the great strength of homogeneous cataly-
sis, namely the possibility of manufacturing the target products of coal chemistry
and petrochemistry by varying and adapting process stages and catalysts. This
applies firstly to the “primary educt” of homogeneous catalysis, the intermediate
and starting material synthesis gas (syngas), which permits a rapid switch from
petrochemical to coal-based production because it can be obtained chemically
identical from coal as well as from petrochemical starting compounds (and
even from the unwanted waste products of biodegradation processes, e. g., clari-
fication sludges) [56]. Syngas as a readily purified intermediate is therefore the
most convenient link with homogeneous catalysis.
Secondly, the development of the highly sophisticated 0x0 processes outlined
above arose not only from the desire for ever-increasing selectivity and yield
(i. e., better utilization of the raw materials) and moderation of the initially
I Introduction 13
severe reaction conditions (initially 150 “C/30 MPa, now 120 “C/3 MPa) but also
from the market demand for an increasingly high proportion of straight-chain
products and thus for a shift in the product pattern. To give an example, the pro-
portion of the desired n-butanal compared with its isomer from propylene hydro-
formylation increased when the processes were optimized from an “n/i ratio” (the
ratio between normal [linear] and branched aldehydes) of 65:35 to as much as
97:3, and the total yield of straight-chain products from about 70 % in “classical”
Co processes to >94 % in the latest Rh processes. These requirements for the
regioselectivity can, incidentally, also be reversed, at least partially: with further
increasing demand for the derivatives of isobutanal (such as neopentyl glycol,
isobutyric acid, methacrylic acid and its methyl ester, or other compounds with
an isobutyl structure), modern 0x0 processes with a specific high content of
isobutanal could become of interest. There is no doubt that homogeneous catalysis
could make available such processes with a high total yield and the desired regio-
selective product distribution. In the context of the example chosen, the iso-prod-
ucts will gain importance when chiral catalysts - still to be developed - permit
stereoselective product formation [57].
Similarly, market requirements can be met with homogeneous catalysis pro-
cesses for new alternative process routes (e. g., to sarcosines via amidocarbonyla-
tion, aromatic isocyanates by reductive carbonylation, C-H activation of saturated
hydrocarbons as an alternative and less expensive raw material source, or by using
C 0 2 as a C,-feedstock), for new polymers (copolymerization of CO with olefins
and with new types of matallocenes, and direct polymer syntheses such as ROMP;
cf. Sections 2.3.1, 2.3.3, 2.3.4, and 3.3.10. l), for environment-friendlier products
(replacement of CFC by HFC; cf. Section 2.8.2), for stereoselective syntheses
(profenes and other active ingredients in the pharmaceutical, agricultural, or per-
fume sectors; cf. Sections 2.9 and 3.3. l), or for biocatalytic and enzyme-type pro-
cesses (cf. Sections 3.2.1 and 3.2.3). Products made by homogeneous catalysis,
with their adjustable regio- and stereoselectivity, add to the stock of chemically
accessible processes and thus affect such different requirements as more economic
starting products, environmentally benign auxiliaries, active ingredients with
reduced application rates, or polymers with new properties.
The many attempts to create a symbiosis between heterogeneous and homo-
geneous catalysis, apart from the two-phase processes (see Section 3.1.1. l), are
dealt with in detail by a comprehensive monograph [44a] and research reports
[44b,c]. In Section 3.1.1.3 routes for the heterogenization of homogeneous
catalysts (“supported liquid-phase catalysts” (SLPC) or “supported aqueous-
phase catalysts” (SAPC)) are given. It is still questionable whether, apart from
bio-(enzyme) catalysts, this trend of development offers prospects for supported
polymerization catalysts or some special applications. Doubts exist especially
when the bonds between catalyst and educts or products are subject to severe
stresses and modifications of the geometric configuration during a catalyst
cycle (e. g., in the change between trigonal-bipyramidal and planar core geo-
metries). By way of contrast, the fact that, following Manassen’s presentation
of his principle for catalysis in 1972 [46, 58-60], a bright future is predicted
for the two-phase catalytic processes (which to some extent also represent an
14 1 Introduction
CH30
/to
C6H
DiPAMP
\
The Historical Glossary on the following pages refers to Refs. [l-3, 9, 10, 12,
73-83]. No comprehensive description of the history of organometallic chemistry
is available as yet. A first review article was published in 1975 by Thayer [69].
16
Historical Glossary
References
[ 1 1 Chemische Verwertungsgesellschaft mbH, Oberhausen ( 0 . Roelen), DE 849.548 ( I 9381
1952).
[2] 0. Roelen, ChED Chem. Exp. Didakt. 1977, 3, 119.
[3] B. Comils, W. A. Henmann, M. Rasch, Angew. Chem. 1994,106,2219; Angew. Chem.,
Int. Ed. Engl. 1994, 33, 2144.
[4] (a) P. Sabatier, Die Katalyse in der Organischen Chemie, Akademische Verlags-
gesellschaft, Leipzig, 1927; (b) P. Sabatier, ibid., p. 8; (c) P. Sabatier, ibid. p. 229C
(d) P. Sabatier, La Catalyse en Chimie Organique, Paris, Likge, 1913.
[S] (a) A. Mittasch, Kurze Geschichte der Katalyse in Praxis und Theorie, Springer,
Berlin, 1939; (b) A. Mittasch, Uber Katalyse und Katalysatoren, Springer, Berlin,
1936.
[6] H. Adkins, G. Krsek, J. Am. Chem. Soc. 1948, 70, 383.
[7] H. H. Storch, N. Golumbic, R. B. Anderson, The Fischer-Tropsch and Related
Syntheses, Wiley, Chapman and Hall, New York, London, 1951, p. 441.
[8] J. Berty, L. Markb, Acta Chim. Acad. Sci. Hung. 1953, 3, 177.
[9] G. Natta, Brennst. Chem. 1955, 36(11/12), 176.
[lo] W. Reppe, Liebigs Ann. Chem. 1953, 582, 1; W. Reppe, H. Kroper, ibid. 1953, 582, 38;
W. Reppe, H. Kroper, N. von Kutepow, H. J. Pistor, ibid. 1953, 582, 72; W. Reppe,
H. Kroper, H. J. Pistor, 0 . Weissbarth, ibid. 1953, 582, 87; W. Reppe, H. Vetter, ibid.
1953, 582, 133.
[ I l l J. A. Moulijn et al. in Catalysis (Ed.: J. A. Moulijn, P. W. N. M. van Leeuwen, R. A. van
Santen), Elsevier, Amsterdam, 1993, p. 3.
[ 121 W. A. Henmann, Kontakte (Merck-Darmstadt) 1988, (I), 3; W. A. Henmann, ibid. 1991,
(11, 22.
[I31 A. Behr in Ullmann’s Encyclopedia of Industrial Chemistry, 5th ed., Vol. A18,
VCH, Weinheim, 1991, p. 215; Paper presented on the occasion of Professor Keim’s
60th birthday, Aachen, November 1994.
[ 141 B. Cornils, J. Falbe, 4th Int. Symp. Homogeneous Catalysis, Leningrad, 1984, Preprints,
p. 487.
[I51 W. A. Henmann, Hoechst High Chem (Frankfurt) 1992, 13, 19.
[I61 W. Keim, Chem. Ing. Tech. 1984, 56, 850; A. Behr, W. Keim, Erdol, Erdgas, Kohle,
1987, 103, 126.
[I71 W. Strohmeier, E. Hitzel, B. Kraft, J. Mol. Catal. 1977/78, 3, 61.
[I81 J. A. Godfrey, R. A. Searles, Chemie-Technik 1981, 10, 1271.
[I91 Anon., Nachr: Chem. Techn. Lab. (Weinheim)1979, 27, 257.
[20] P. Braunstein, Nachr: Chem. Tech. Lab. (Weinheim) 1984, 32, 29.
[21] S. M. Michalska, D. E. Webster, CHEMTECH 1975, 117.
[22] J. Falbe, H. Bahrmann, Chem. unserer Zeit (Weinheim) 1981, 15, 37; J. Chem. Educ.
1984, 61, 961.
[23] K.-H. Schmidt, Chem. Industrie 1985, 762.
[24] R. Schlogl, Angew. Chem. 1993, 105, 402; Angew. Chem., Int. Ed. Engl. 1993, 32, 381;
R. Schlogl, Angew. Chem. 1994, 106, 319.
[25] J. M. Thomas, K. I. Zamaraev, Angew. Chem. 1994, 106, 316; Angew. Chem., Int. Ed.
Engl. 1994, 33, 308.
[26] B. Comils in New Syntheses with Carbon Monoxide (Ed.: J. Falbe), Springer, Berlin,
1980.
[27] Review in W. A. Henmann, Angew. Chern. 1982, 94, 118; Angew. Chem., Int. Ed. Engl.
1982, 21, 117.
References 25
[28] See, for example: (a) B. C. Gates, Catalytic Chemistry, John Wiley, New York, 1992:
(b) C. Lecuyer, F. Quignard, A. Choplin, D. Olivier, J.-M. Basset, Angew. Chem.
1991, 103, 1692; Angew. Chem., Int. Ed. Engl. 1991, 36, 1660; (c) T. A. Budzichowski,
S. T. Chacon, M. Chrisholm, F. J. Feher, W. Streib, J. Am. Chem. Soc. 1991, 113, 689;
(d) W. A. Henmann, R. Anwander, V. Dufaud, W. Scherer, Angew. Chem. 1994, 106,
1338: Angew. Chem., Int. Ed. Engl. 1994, 33, 1285.
[29] H. Heinemann, CHEMTECH 1971, 286.
[30] G. W. Parshall, R. E. Putscher, J. Chem. Educ. 1986, 63, 189.
[31J B. Cornils, L. Mark6, Methoden Org. Chem. (Houben-Weyl),4th ed. 1986, Vol. E18, Part
2, p. 759.
[32] J. Gauthier-Lafaye, R. Perron, dctualite' Chimique, Mars/Avril 1989, 49.
[33] G. Ertl, H. Knozinger, J. Weitkamp, Handbook of Heterogeneous Catalysis, VCH, Wein-
heim, 1997.
[34] M. G. White, Heterogeneous Catalysis, Prentice Hall, Englewood Cliffs, NJ, 1990.
1351 B. C. Gates, Catalytic Chemistry, Wiley, New York, 1992.
[36] E. Horton, K. Gockenbach (Tennessee-Eastman Corp.), Paper presented to the EPRI
Symp. on Synthetic Fuels for Power Generation, Sun Francisco, April 1985: J. L.
Ehrler, B. Juran, Hydrocarbon Process. 1982, 61(2), 109.
1371 British Petroleum (M. Kitson), EP 0.407.091 (1991).
[38] (a) H. Pommer, Angew. Chem. 1960, 72, 811: (b) H. Pommer, ibid. 1977, 89, 437:
Angew. Chem., Int. Ed. Engl. 1977, 16, 423: (c) W. Reif, H. Grassner, Chem.-1ng.-
Tech. 1973, 4.5, 646: (d) H. Pommer, P. C. Thieme, Top. Cum Chem. 1983, 109, 165;
(e) J. Paust, Pure Appl. Chem. 1991, 63, 45.
[39] (a) BASF AG (W. Sarnecki, H. Pommer), DE 1.060.368 (1957); (b) BASF AG (H. Pom-
mer, W. Samecki), DE 1.068.702 (1958): (c) BASF AG (W. Himmele, F. J. Muller,
W. Aquila), DE 2.039.078 (1972): (d) Hoffmann-La Roche (P. Fitton, H. Moffet),
US 4.124.619 (1978).
1401 Hoechst AG (H. Erpenbach, K. Gehrmann, E. Jagers, G. Kohl), DE 3.823.645 (1989):
EP 0.170.964 ( 1 988).
[41] B. Cornils in Chemicals from Coal: New Processes (Ed.: K. R. Payne), Wiley, New
York, 1987.
[42] (a) K. L. Olivier, D. M. Fenton, J. Biale, Hydrocarbon Process. 1972 (Nov.), 95: (b)
D. M. Fenton, K. L. Olivier, CHEMTECH 1972, 2, 220.
[43] A. Behr in UllmannS Encyclopedia of Industrial Chemistry, 5th ed., VCH, Weinheim,
1991, Vol. A18, p. 215; paper presented on the occasion of Professor Keim's 60th birth-
day, Aachen, November 1994.
[44] (a) F. R. Hartley, P. N. Vezey, Supported Transition Metal Complexes as Catalysts, Adv.
Organomet. Chem. Ser. 1977, 1.5, 189; (b) F. R. Hartley, Supported Metal Complexes,
Reidel, Dordrecht, 1985: (c) J. P. Arhancet, M. E. Davis, J. S. Merola, B. E. Hanson,
J. Catal. 1990, 121, 327.
[45] E. V. Dehmlow, S. S. Dehmlow, Phase-Transfer Catalysis, 3rd ed., VCH, Weinheim,
1993.
1461 NATO Advanced Research Workshop, Aqueous Organometallic Chemistry and Cataly-
sis, Debrecen, Hungary, Aug./Sept. 1994, Prepnnts and Kluwer Academic Publ., Dor-
drecht 1995: J. Haggin, Chem. Eng. News 1994 (Oct. lo), 28.
1471 E. Wiebus, B. Comils, Chem.-1ng.-Tech.1994, 66, 916: CHEMTECH 1995, 25, 33.
[48] E. Bayer, V. Schurig, Angew. Chem., Int. Ed. Engl. 1975, 14, 493; L. W. Grosser,
W. H. Knoth, G. W. Parshall, J. Mol. Catal. 1977, 2, 253.
[49] Ruhrchemie AG (W. Greb. J. Hibbel, J. Much, V. Schmidt), DE 3.630.587 (1986),
EP 0.263.953 (1987): Hoechst AG (H. Bahrmann et al.), DE 3.842.819 (1988),
EP 0.374.615 (1989).
26 I Introduction
2
Applied Homogeneous Catalysis
Applied Homogeneous Catalysis with Organometallic
Edited by Boy Cornils & Wolfgang A. Herrmann
© Wiley-VCH Verlag GmbH, 2002
2.1.1.1 Introduction
When he passed a mixture of ethylene and synthesis gas over a fixed-bed cobalt-
containing catalyst at 150 “C and 10 MPa pressure, Otto Roelen was certainly not
aware that not only had he detected a new chemical reaction but he had also
established one of the key points of homogeneous organometallic catalysis.
This happened on July 26, 1938, precisely, when Roelen aimed at increasing
the chain-length of Fischer-Tropsch (FT) hydrocarbons in the laboratories of
Ruhrchemie AG at Oberhausen, Germany, by recycling the primarily generated
olefins [l]. It must be attributed to Roelen’s experimental skill that he detected,
isolated, and characterized the small amounts of propanal (and diethyl ketone)
that had formed under the unconventional FT conditions, and it was his clear
scientific awareness that enabled him to draw the right conclusions from the
unexpected experimental results. However, it took some time until the general
principles and the broad applicability of metal-carbonyl-catalyzed reactions were
fully recognized and the homogeneous nature of the catalysis was proven [2].
The reaction between olefinic double bonds and the mixture of hydrogen
and carbon monoxide (synthesis gas) leads to linear and branched aldehydes
(iso-aldehydes) as primary products (eq. (1)).
m C H O (1)
R- CO/Hp_ R + R
Due to the observation that ethylene yields not only propanal but also some
diethyl ketone, it was assumed at first that as well as aldehydes and ketones,
ergo, 0x0 compounds can be generated, and the reaction was termed 0x0 synthesis
or oxonation. The correct expression, hydroformylation, was introduced later by
Adkins [ 3 ] .Some tentative approaches to link the discoverer’s name to the reac-
tion (“Roelen Reaction”) have earned only a limited response. The ratio of linear
(n-) and branched (iso-) aldehydes is referred to as n/iso (or di)ratio.
In the first 20 years after its discovery, hydroformylation gained little impor-
tance despite the chemical versatility of aldehydes as redox-amphoteric precursors
for several classes of compounds. Starting from about the mid-l950s, two devel-
opments made the main contributions to the progress of hydroformylation, which
since then has steadily increased in importance. The first was the rapid growth of
32 2.1 Carbon Monoxide and Synthesis Gas Chemistry
the petrochemical industry, which switched the olefin raw- material basis away
from natural or FT olefins to a broad variety of cheap and pure petroleum-
based olefins, thus presenting improved feedstock availability and quality. The
second factor was the emergence of at least two markets, the PVC and the deter-
gent industries. Even today, these sectors have remained the most significant cus-
tomers for alcohols produced via hydroformylationhydrogenation. The aldehydes
formed in the 0x0 reaction serve as a turntable in the bulk and specialty chemical
business (Figure 1) [4].The situation prompted the development of a number of
hydroformylation processes.
[ alcohols] carboxy'ic
acids acroleins diols acetals
r--------
I aldols I
. - ....
23
ethers
2.1.1.2.1 Catalysts
A plethora of metal complexes have been stated to catalyze the hydroformylation
reaction. 0 x 0 catalysts typically consist of a transition metal atom (M) which
enables the formation of a metal carbonyl hydride species. Optionally, these
complexes may be modified by ligands (L). A general composition is represented
by Structure 1.
H,M,(CO)ZL”
1
Monometallic Catalysts
Co, Rh, Pt, and Ru belong to the group of six transition metals forming the most
active 0x0 catalysts. Today’s hydroformylation plants operate exclusively with
catalysts based on rhodium or cobalt, namely HCO(CO)~,HCo(CO),PBu, and
HRh(CO)(PR,), [9] (see Section 2.1.1.4).
Platinum and ruthenium catalysts are mainly subjects of academic interest,
not thoroughly investigated by industrial researchers. Platinum catalysts modified
by tin(I1) chloride (SnCI2)have gained significant importance in the field of asym-
metric hydroformylation and will be discussed there (see Sections 2.1.1.2.3, 2.9,
and 3.1 S ) . Other carbonyl-forming transition metals, including Mo [ 1.5, 17~1,
Cr [lS], Mn [16], Tc [20], Ir [19, lOSa], Fe [17] or 0 s [18], have been claimed
to be active 0x0 catalysts. However, activities and lifetimes are much lower
than those of rhodium, cobalt, platinum, or ruthenium catalysts. Comparative
results of phosphine-modified and unmodified catalysts in the hydroformy lation
of olefins can be found in [4, 211.
Polymetallic Catalysts
sure some cluster species are more active than their monometallic counterparts
(cf. Section 3.1.1.5) [26]. For a recent comprehensive review on clusters and
hydroformylation see [27]. So far, cluster catalysis exhibits no significant advant-
ages in the 0x0 reaction.
Modification by Ligands
Phosphines
The only classes of ligands used in industrial hydroformy lation plants are phos-
phines PR3 (R = C6Hsr n-C4H,), triphenylphosphine oxide and in some special
cases phosphites, P(OR)3. Nitrogen-containing ligands such as amines, amides,
or isonitriles showed exclusively lower reaction rates in the 0x0 reaction, due
to their stronger coordination to the metal center. A comparative study of Ph3E
(E = Main Group V element) in the hydroformylation of 1-dodecene at 90 "C
(0.8 MPa Corn2)showed the following order of reactivity:
catalyst and re-used. This is the only example known of an oxidized phosphine
ligand used on an industrial scale. Only recently a P-N ligand with a P = 0 moiety
has been tested successfully on a laboratory scale (see Section 2.1.1.5).
Synthesis of water-soluble phosphines is nowadays one of the most active
areas in hydroformylation research. The 0x0 synthesis in a two-phase system
with water-soluble catalysts, the RuhrchemieRh6ne-Poulenc process (RCH/
RP), will be discussed in Section 2.1.1.4. Water-soluble catalysts in general are
treated in Section 3.1.1.1. Since the last exhaustive reviews in 1993 and 1992
on water-soluble complexes [38], some progress has been made in this area,
which will be discussed in Section 2.1.1 S.3.
Phosphites
Considerable progress has been made recently by using phosphites (general for-
mula (RO),P) as ligands in rhodium-catalyzed 0x0 synthesis. Rhodium catalysts
with phosphites such as 2 and 3 showed high activities in the hydroformylation
of long-chain olefins [39, 401.
OCH3 OCH3
H3CO C9H19
3
synthesis makes them appear more attractive than phosphines. Chiral variants of
phosphites and their impact on asymmetric hydroformylation will be briefly dis-
cussed in Section 2.1.1.2.3 (cf. Sections 2.9 and 3.3.1).
2.1.1.2.2 Substrates
General Principles
The virtue of the 0x0 synthesis lies in its applicability to a broad variety of sub-
strates. On a laboratory scale most unsaturated carbon-carbon bonds and some
heteroatom-carbon double bonds can be hydroformylated. Reaction rates vary
with catalysts and reaction conditions. However, industrial importance has only
been reached for I -olefins such as propene, butene, octene/ nonene and some se-
It has been stated that a formyl group formed during the hydroformylation re-
action of unfunctionalized olefins is unlikely to be attached to a quaternary carbon
atom (the Keulemans rule). An example of this general rule is the 0x0 reaction
with 2,3-dimethyl-2-butene, where 3,4-dimethylpentanal is formed exclusively.
For both rhodium and cobalt catalysts, isomerization of the substrate is followed
by hydroformylation (Scheme 1) [47, 481.
isomerization I hydroformylation
Based on their chain length, olefins converted in commercial 0x0 plants are
divided into four groups: ethylene (C,), propene (C,), butene to dodecene (C,
to C12)and longer-chain olefins (> C,2).The factors influencing product distribu-
tion and reaction rates in the hydroformylation of olefins will be discussed in Sec-
tion 2.1.1.3.3. The economical aspects of 0x0 processes are described in Section
2.1.1.4.1. The share of various products in the overall olefin hydroformylation ca-
pacity is C2 -2%), C3 (73 %), C,-C,, (19%) and >C12 (6%).
Besides these 0x0 products, some even more extraordinary compounds are pro-
duced via 0x0 synthesis. Starting in 1963, Ajinomoto produced racemic monoso-
dium glutamate by a cobalt-catalyzed hydroformylation of acrylonitrile [49, 501.
The directing effect of the functional group ensured high linearity of the resulting
aldehyde. By a Strecker reaction (HCN/NH3) and hydrolysis of the nitrile groups
(NaOH) a mixture of R- and S-glutamate was accessible which was resolved in
following steps. An annual capacity of 12 000 tons was maintained during almost
ten years of successful operation. The availability of an economically superior mi-
crobial synthesis, and concerns about acrylonitrile as a starting material for food
additives, terminated this process in 1973.
40 2.1 Carbon Monoxide and Synthesis Gas Chemistry
I BASF I I LaRocheI
T O A c
V O A C
OAc
AcO
5 6
Particular Structures
H&O
7
branched linear
chiral achiral
OPPh2
8 10
Me0 -0Me
2.1.1.3 Kinetics, Mechanism, and Process Parameters 45
Other Applications
In the early 1960s Heck and Breslow formulated the generally accepted hydro-
formylation cycle depicted in Scheme 3 [89]. Originally formulated for cobalt
catalysts, the mechanism is valid for unmodified rhodium complexes as well.
The elemental steps (Scheme 3) are:
J
RCH~CH&O(C
A critical stocktaking of every single step, together with detailed kinetic discus-
sions, was published in 1984 [90]. The statement made by Mark6 [90]
". . . the hydroformylation catalytic cycle is far more complex than anticipated even a few
years ago and thus still a large amount of experimental work is needed for the understand-
ing of this fascinating reaction"
is still true. For instance, the Co-CO dissociation energy of HCO(CO)~ to form
HCO(CO)~ (step 2) was determined to be 186 kJ/mol [91], which makes this equi-
librium thermally unfavorable. Therefore, other sources for the 16e species
HCO(CO)~ have been discussed, including an acylcobalt complex RCOCO(CO)~
[92]. In accordance with the mechanism, the protagonist of the reaction,
HCO(CO)~, is formed during the catalytic cycle by hydrogenolysis of the acylco-
balt tricarbonyl intermediate. The authors consider HCO(CO)~ and CO*(CO)~ to be
only the cobalt carbonyl reservoirs and not involved in the immediate generation
of HCo(C0)3.
A second example is the reaction of the acylcobalt complex with hydrogen
equivalents and the successive reductive elimination of the aldehyde (step 7).
This reaction was studied in great detail and has been controversial [93]. For
this very last step of the hydroformylation cycle several pathways may be
imagined. The two most plausible pathways are shown in eq. (4).
2. I . 1.3 Kinetics, Mechanism, and Process Parameters 47
0
HCo(C0)4 II
*-I C02(C0)8 + R-C-H
Selectivity
3.5
3
1 - Catalyst
u
.c(
<
E
a
2.5
2
- Hydrogen partial
pressure
1.5
Increasing values - -
Figure 4. The di ratio vs. increasing reaction parameters: substrate concentration, catalyst
concentration and partial pressures of hydrogenlcarbon monoxide.
48 2.1 Carbon Monoxide and Synthesis Gas Chemistry
Phosphine-Modified 0 x 0 Catalysts
HRh(CO)L3
+ L 11-L
+ co -L
HRh(CO)L* & HRh(C0)ZLz HRh(C0)zL
- co +L
branched products
H2 1
+ co
Unmodified 0 x 0 Catalysts
For the high-pressure 0x0 catalysts CO,(CO)~and Rh,(CO) the equation derived
by Natta and Ercoli is generally accepted (eq. (7)) [103, 1041:
b(H2)I
r = k x [substrate] x [catalyst] x - (7)
b(W1
52 2.1 Carbon Monoxide and Synthesis Gas Chemistry
the catalyst concentration and the hydrogen partial pressure. The overall rate of
hydroformylation over the whole pressure range from 0 to 10 MPa was deter-
mined by a two-parameter rate model as
r = k x
x [p(CO)] x [~atalyst]'.~X [substrate]
[P(H~)]'.~
(1 + KB x [P(C0)B2
Ligand-Modified 0 x 0 Catalysts
(3) at low olefin concentrations, positive order, and at high olefin concentrations,
negative order (substrate inhibition);
(4) at low CO partial pressure (p(C0) < 1 MPa), positive order, and at high CO
partial pressure, negative order;
( 5 ) at low ligand concentrations, positive order, and at high ligand concentrations’
zero order.
In the hydroformylation of 1-hexene with the same catalyst, at high olefin con-
centrations (>0.5 mol/L) the reaction rates decrease with increasing substrate
concentration [ 1121. In this concentration range the reaction rate is negative
order in olefin concentration. The maximum of the reaction rates varies with
the polarity of the solvent [ 1131. This inhibiting effect was explained by formation
of an olefin complex of an alkylrhodium species, which is no longer part of the
2.1.1.3 Kinetics, Mechanism, and Process Parameters 55
ongoing catalytic cycle. The extent to which this species is formed is dependent
on the solvent structure.
The kinetics of the new commercial process of hydroformylation of allyl
alcohol was studied by Chaudhari in the temperature range from 60 to 80°C
[114]. The rate of reaction is first order in catalyst concentration and 1.5th
order in hydrogen partial pressure. The dependence on p(C0) does not differ
from that observed in the hydroformylation of nonfunctionalized olefins. The
reaction is retarded at higher substrate concentrations (> 1.25 mom). This
substrate inhibition is not fully understood on the molecular level. The appar-
ent activation energy for the 0x0 reaction of allyl alcohol was found to be
94 kJ/mol.
Only limited data are available for the kinetics of 0x0 synthesis with the water-
soluble catalyst HRh(CO)(TPPTS),. The hydroformylation of 1-octene was
studied in a two-phase system in presence of ethanol as a co-solvent to enhance
the solubility of the olefin in the aqueous phase [115]. A rate expression was
developed which was nearly identical to that of the homogeneous system, the
exception being a slight correction for low hydrogen partial pressures. The lack
of data is obvious and surprising at this time, when the Ruhrchemie/ RhBne-Pou-
lenc process has been in operation for more than ten years [116]. Other kinetic
studies on rhodium-catalyzed hydroformylation have been published, too. They
involve rhodium catalysts such as [Rh(nbd)C1I2 (nbd = norbornadiene) [ 1171 or
[R~(SBU')(CO)P(OM~),]~ [ 1181, or phosphites as ligands [ 119, 1201.
Unmodified 0 x 0 Catalysts
Temperature
As for most homogeneously catalyzed reactions, the initial rate of the 0x0
synthesis increases with higher temperatures. For a normalized reaction rate at
140°C (rI4,, = 1.00) the rate at 90°C is only about 1 % of ~ 1 4 0(rg0 = 0.01)
[ 1211. With higher temperatures the n/i ratio decreases for almost all olefins.
This tendency is inverse for a-olefins bearing a functional group which is
directing the regioselectivity toward linear products. For instance, for methyl
methacrylate the di ratio at 100°C (= 1:2) is increased to 6 : l at 150°C [122].
The formation of by-products generally increases with reaction temperatures.
56 2.1 Carbon Monoxide and Synthesis Gus Chemistry
Pressure
According to Natta’s law (eq. (7)) the overall reaction rate is independent of the
total pressure as long as the ratio of p(C0) to p(H2) is 1: 1 and a minimum
carbon monoxide pressure is maintained to stabilize the metal carbonyl species.
The influence of the partial pressure of carbon monoxide is depicted in Figure
5 (cf. p. 58). Low p(C0) initially increases the reaction rate whereas at higher
partial pressures the rate drops (cf. Section 2.1.1.3.2) [96e, 1231. Raising the
hydrogen partial pressure increases the reaction velocity [124] and to some
extent the d i ratio [125]. The latter effect is much less pronounced than for
p(C0). Above a p(H,) of 60-80 bar almost no improvement in the n/i ratio is
observed.
High di.ratios together with considerable reaction rates are therefore obtainable
at high total pressures [126], where the rate-retarding effect of p(C0) is compen-
sated by p(H,) and the n/i ratio is determined by p ( C 0 ) alone. As a role of thumb,
for industrial, Co based 0x0 processes the n-isomer increases by 0.5 kg/100 kg
propene per 1 MPa pressure rise (C0/H2 = 1: 1, P,,, = 30-35 MPa) [4]. At higher
total pressures (>40 MPa) the n/i ratio drops again [126]. The reasons are not
completely clear. Polynuclear species that show different n/i characteristics are
discussed in [127]. These high pressures have never been applied in commercial
processes.
The formation of hydrogenation by-products such as alcohols and hydro-
carbons is favored at low p(C0). Extensive hydrogenation was often the aim of
special cobalt process variants, in order to produce alcohols in one step - for
instance, butanols. Especially for short-chain olefins, this technique has been
replaced by two-step processes: rhodium 0x0 synthesis along with a separate
hydrogenation step.
Catalyst Concentration
Modified Catalysts
Temperature
Pressure
Catalyst Concentration
For modified catalysts, a general rule for the influence of the catalyst concen-
tration on the selectivity has not yet been found. In case of HCO(CO)~PBU~,
results reported by Rupilius [ 1331 and Tucci [ 1341 are ambiguous. Both authors
found increasing conversion of olefin and formaton of butanols if the catalyst con-
centration is raised. Tucci, however, found no influence on the n/i ratio, whereas
58 2.1 Carbon Monoxide and Synthesis Gas Chemistry
Figure 5. The portion of n-aldehydes [di ratio (% nl% (n + iso))] vs. carbon monoxide
partial pressure [ 1311; 150 bar = 15 MPa.
Ligands
As mentioned above, most published papers and patent applications deal with li-
gands and their influence on activity and selectivity in the 0x0 synthesis. When
alkylphosphine-modified cobalt catalysts were introduced by Shell [ 1351, high
di selectivities were reported. However, coordination of phosphine ligands
makes the metal-hydrogen bond more hydridic, therefore leading to substantial
formation of hydrogenation products. Hydroformylation of 1-pentene yielded hex-
anol with 91 % linearity.
In general the n/i ratio of modified 0x0 catalysts increases with increasing
ligand/metal ratio. Coordination of ligands to the metal center enhances the steric
bulkiness and linear products are favored. Depending on the structure of the
ligand this effect is more or less pronounced. Hydrogenation and isomerization
reactions are suppressed by an excess of phosphine ligand.
2.1.1.3 Kinetics. Mechanism, and Process Parameters 59
At constant ligand/metal ratios, closely related phosphines show lower n/i ratios
when their bulkiness is increased. For instance P(i-C3H7)3 showed 85 % linear
product in the cobalt-catalyzed hydroformylation of 1-hexene whereas with
P(n-C3H7), 89,5 % was achieved [136]. This trend, which ist surprising at first
sight, is due to formation of unsaturated HM(CO)*L species (M = Co, Rh;
L = ligand) in cases where the bulky group on the ligand is positioned close to
the metal center. The steric demand of the ligand favors formation of dicarbonyl
species which generate the branched products. This correlation is only reliable if
the ligands being compared have similar electronic structures. The electronic
structure of ligands influences the selectivity as well. Although TPP is much bulk-
ier than P(n--C4H9),, n/i selectivities of 62,4 % and 89,6 %, respectively, have been
reported in the literature [136]. It is accepted as a rule of thumb that more basic
ligands give higher n/i selectivities. However, no general law has been found
and so far “no detailed understanding of how phosphine or phosphite control
the regiochemistry has emerged” [ 1371.
As far as rates are concerned, the catalytic activity varies in a nonlinear fashion
as a function of phosphine concentration. In Figure 6 the dependence of rate and
selectivity for hydroformylation of propene with HRh(CO)(TPP), on the TPP con-
centration is depicted [138]. The selectivity of the reaction remains constant above
an L/Rh ratio of 5 : 1, at a point where the activity reaches a maximum. Further
increase in ligand concentration leads to lower rates.
Tucci reported a linear correlation of the pK, of monodentate phosphines
and the rate of reaction [136]. The more basic the phosphines (the higher the
pK,) the less active they are. Due to their strong coordination to the metal, they
literally “block” the center. Lower rates are the result. With the less basic TPP
(pK, = 2.73) rates were almost two orders of magnitude higher than with the
trialkylphosphine PEt, (pK, = 8.69). A similar trend was observed with a variety
of modified TPP ligands P Q P C ~ H ~ XThe ) ~ . electron-withdrawing group X = CF3
60 2.1 Carbon Monoxide and Synthesis Gas Chemistry
Q Q
Lx(CO)RhLPPh2 - L,(CO)Rh“LPPh2
12
T O ” ’ ” ”
L,(CO)Rh‘lLPAr2
11
-- QCHO
SOl”
from participating in the catalytic cycle. A drop in the catalytic activity is the con-
sequence.
Confirmation of this mechanism was found in the RuhrchemieRhBne-Poulenc
process, where the position of the sulfonato group is an outstanding probe for oxi-
dative addition vs. ortho-metallation. The formation of the sodium salt of m-for-
mylbenzenesulfonic acid, m-OHCC6H4S03Na,indicates that the rhodium atom is
attached temporarily to the carbon atom, where the phosphorus atom was bonded
before. CO insertion and reductive elimination generate the formylated benzene-
sulfonic acid from 11. Similarly to the homogeneous process, the alkyldiarylphos-
phine Ar2PC3H7(Ar = m-C6H4S03Na)was isolated, characterized, and identified
as a catalyst poison [38a].
Mio Ua
Total
I [
'
4 Rh-based ..
1
b
:/a
/sed ________-
-
O1978 1984 1988 1992 1996
Year
conditions; simpler and therefore cheaper equipment; high efficiency; high yield
of normal products; and easy recovery of the catalyst. However, an even more de-
cisive development was the rise in propene prices which started with the first oil
supply crisis in 1973 and led to a remarkable shift in the cost structure of butanal
manufacturing in the years that followed. The increase in the price of the raw ma-
terial was paralleled by an increase in the cost of energy. With respect to raw ma-
terial utilization and energy conservation, the LPO processes were more advanta-
geous than the cobalt technology (depending on the credit for is0 products), thus
leading to their rapid growth. Even the steep increase in the rhodium prices in the
years around 1991 (Figure 8) [147] could not seriously retard the propagation of
the LPO processes. The analysis of the cost structure for a number of production
2.1.1.4 Commercial Applications 65
7000
6000
5000
4000
3000
2000
1000
n
"
1988 1989 1990 1991 1992 1993 1994
processes for n-butanal leads to the breakdown (average figures), given in Table 7
[145, 2931.
About 76% of the product value is contributed by the costs for propene and
synthesis gas, another 19% results from capital costs. Along with the propene
price (which may be influenced by choice of the site), the generation and
purification of synthesis gas, determined by raw material and process, exhibits
a pronounced influence on the economy of a process. Credits for by-products
result from the sales of isobutanal and from the combustion of propane and
high-boiling substances. The catalyst costs account for only 1-2 % of the product
value, thus being very low. The cost structure shown points out that marginal gain
is attainable only by process improvements, because of the high share of the raw-
66 2.1 Carbon Monoxide and Synthesis Gas Chemist0
material costs. Thus the major primary and consecutive products of hydroformy-
lation are to be classified as commodity chemicals.
and the separation of catalyst solution and reaction products, including high-boil-
ing by-products, is achieved most simply and efficiently.
The required mass transfer from the gas phase through the phase boundary into
the liquid catalyst solution necessitates intimate contact between the phases.
However, in practice the mass transfer into the liquid phase has not turned out
to be the limiting step for the achievable space-time-yield for a given process.
As a consequence, sparging the synthesis gas into the catalyst solution, backed
up by some additional mechanical mixing has mostly proved to be sufficient
for LPO processes. Therefore the engineering of hydroformy lation reactors in
this case extends to continuous stirred-tank reactor principles, the application of
which is well understood. In high-pressure operation, e.g., in the range from
25-30 MPa, mechanical stirring cannot be performed satisfactorily. Therefore
reactor designs with internal or external loops have been developed, the circu-
lation being achieved by the combined effects of flowing reactants and tempera-
ture gradients (Figure 11). In the case of a homogeneous organic phase several
appropriate solutions have been found, but problems may emerge if aqueous
catalyst solutions are fed to a reactor with an internal loop, e. g., in the BASF pro-
cess. Nevertheless, the overall characteristics of common high-pressure reactors
also correspond to the stirred-tank reactor principles with complete backmixing.
In none of the technically applied processes complete conversion of the reac-
tants is achieved in a single pass. The conversion of propene, for example, can
be as low as 25-30% per pass (LPO gas recycle process) or amount to more
than 95 % (cobalt high-pressure process) as a consequence of several process vari-
ables (temperature, pressure, catalyst, reactant concentration, and residence time
of reactants). Consequently, in every case an unconverted portion remains
which, after separation from the product, has to be recycled (or partially vented
to avoid accumulation of inerts) or used in a second stage. For LPO processes
with limited olefin conversion, especially, several solutions have been proposed
for arranging single reactors in series as a cascade [147].
The hydroformylation reaction is exothermic by about 28 kcal (1 18 kJ) per mol
of carbon double bond, as an average. For a low-molecular-weight olefin such as
propene about 667 kcal (2800 kJ) per kg converted has to be dissipated. The re-
moval of heat may become the critical point of a process, as the temperature
should be regulated within narrow limits by means of process control [148], cat-
alyst and ligand stability, and di ratio, all of which may be affected. Use of inter-
nal or external heat exchangers or cooling by evaporation of part of the products
in a gas stream are common practice. With respect to energy conservation, those
processes are advantageous which deliver the heat of reaction at a temperature
level which is suitable for generating steam which may then be utilized, e.g.,
for up-grading the products by distillation.
Liberation of heat by the hydroformylation reaction is the main reason why
several attempts aimed at gas-phase fixed-bed processes have not been brought
into technical reality: when an acceptable space-time-yield was achieved, the
formation of hot spots could not be suppressed, leading to rapid disintegration
of the active components of the catalysts and therefore to insufficient shelf life
[43, 1491.
68 2.1 Carbon Monoxide and Synthesis Gas Chemistry
Given the removal of heat, separation of products and catalyst may be the sec-
ond crucial point of a process. In general, two methods may be discerned. Ligand-
free cobalt or rhodium carbonyls in high-pressure processes are unstable at re-
duced pressure and have to be chemically converted to intermediates (metal,
oxide, hydroxide, soluble complexes), which can be separated from the reaction
products and recycled to conditions in which carbonyls are formed again to close
the cycle (cf. Figure 1 in Section 3.1.1). In low-pressure operations with rhodium
complexes and a surplus of ligands, all attempts are directed towards preservation
of the catalyst and avoiding any detrimental chemical reaction (cf. [4]).
By far the most elegant solution is the separation of two immiscible phases,
one comprising the products just generated and the other the catalyst-containing
phase, which may be aqueous. This phase separation procedure is attracting
increased interest because of is obvious advantages, and the search for suitable
liquid systems showing a miscibility gap has already brought some success
[150, 151, 264, 269, 2701. The separation of products and catalyst solution by
distilling off the aldehydes becomes troublesome with increasing molecular
weight, as even under reduced pressure the stability of the catalyst and the loss
of ligand (triphenylphosphine: b. p. 198 "C at 7 mbar) gain importance. For alde-
hydes beyond C7/C8this procedure becomes inadequate as an industrial process.
The ratio of hydrogen to carbon monoxide in the synthesis gas, as introduced
into the hydroformylation system, corresponds in most cases to the stoichiometric
demand of 1: 1 with only slight deviations in favor of the hydrogen moiety. How-
ever, all low-pressure hydroformylation processes make use of internal recycle, a
consequence of the incomplete conversion of the reactants in a single pass. The
slight surplus of hydrogen is multiplied by the recycle ratio, thus leading to a
greatly increased ratio of hydrogen to carbon monoxide which is offered to the
reaction medium. This ratio may vary widely, from > 1:1 (RCHRP process) to
> 10:l (BASF LPO process with gas recycle). In every case a gas mixture en-
riched in hydrogen is introduced into the catalyst solution. Three positive effects
are under discussion as consequences: enhancement of the reaction rate by in-
creased hydrogen partial pressure (see Section 2.1.1.3.2); a favorable influence
on the n/i ratio; and the increase in stability of the ligand as a consequence of
low carbon monoxide partial pressure.
Whereas unmodified cobalt carbonyl catalysts and to a certain extent aqueous
biphasic 0x0 systems as applied in the classical 0x0 synthesis, tolerate a certain
level of poisons (oxygen, sulfur, halides, metal compounds), ligand-modified rho-
dium catalysts, which are utilized at low concentrations, demand intensive purifi-
cation of syngas and olefin. Oxygen, hydrogen sulfide, carbon oxysulfide, halo-
gen compounds, and iron carbonyl have to be carefully removed from synthesis
gas to concentrations in the sub-ppm range to ensure the long-term stability of
Rh-TPP complexes [152]. In most cases a combination of absorptive (Rectisol,
ADIP, Benfield, Sulfinol, Selexol, ZnO) [ 1531 and adsorptive (active carbon, mo-
lecular sieve) steps is applied to achieve the necessary syngas purity. Alkynes and
conjugated dienes may affect ligand-modified rhodium catalysts by formation
of complexes, thus diminishing their activity, so only trace amounts of these com-
pounds should be present in the olefin feed.
2.1.1.4 Commercial Applications 69
BASF Process
Vent
A
Exxon Process
Designed and applied for the hydroformylation of olefins in the C6-C12range, the
Exxon process is representative of a cobalt catalyst recycling without a change in
the oxidation or coordination state of the catalyst metal. This is in contrast to the
processes in which the removal of the catalyst after hydroformylation is achieved
by oxidation with (for example) aidacetic acid (BASF process) or by thermal de-
gradation of the cobalt carbonyl (the older Ruhrchemie process). In the Exxon
process the so-called Kuhlmann (Produits Chimiques Ugine Kuhlmann, acquired
by Exxon) catalyst cycle technology is applied [165], involving two main process
2.1.1.4 Commercial Applications 71
steps: the recovery of sodium cobalt carbonylate, and its regenerative conversion
into cobalt carbonyl hydride [ 166-1681. Obviously the older Kuhlmann technol-
ogy has been refined and extended in some points, especially to increase the safety
of operation, the yields of valuable products, and to reduce cobalt losses in the
catalyst recycle [169-1711. A flow scheme for the Exxon process is depicted in
Figure 10.
Vent
- .
*
t
r
Caustic
I 0 x 0 crude *
1
-r+-
Cobalt
Shell Process
Vent
Crude product
*
4
Olefin 6 ;
...........................
5
I
-
separated outside in several stages of thermal operation, which finally lead to raw
aldehyde, catalyst solution and a combined stream of gas, the latter two being
recycled to the reactor. Despite the improvement with respect to the former gas
recycle, the liquid recycle also demands a relatively complicated separation of
products from catalyst.
A far more elegant solution was the one offered by the RuhrchemieRhGne-
Poulenc (RCH/RP) process, which was established in 1984 on an industrial
scale: threefold in rneta-sulfonated triphenylphosphine (TPPTS, as sodium salt)
as the ligand yields the water-soluble catalyst HRh(CO)(TPPTS),. Because of
the mutual insolubility, the separation of the aqueous catalyst phase and the
butanals was extremely simplified, circumventing all the common difficulties
and leading to very efficient operation.
UCC Process
The Union Carbide Corporation (UCC) coordinated research work of UCC, Davy
Powergas (later Davy McKee), Johnson Matthey 2% Co., and G. Wilkinson
[193-1951 to develop a rhodium based 0 x 0 process.
In commercial applications of propene hydroformylation the process underwent
several modifications predominantly aimed at improvements in productkatalyst
separation. The very first version of the process, which was later named the “gas
recycle process”, effected the removal of the product aldehydes from the catalyst
solution by applying a large gas recycle in order to evaporate the aldehydes
[ 146, 196, 1971. The catalyst solution consisted of high-boiling aldehyde conden-
sation products (dimers, trimers, and various other aldehyde consecutive products),
in which an excess of TPP and the rhodium complex itself was dissolved
[198, 1991. In order to keep the volume of this reaction mixture constant, the re-
action conditions had to be maintained in a manner which allowed continuous
evaporation of the aldehyde products generated by the hydroformy lation reaction
[200]. These requirements led to fairly complex plant equipment (Figure 13) [201].
Propene and make-up synthesis gas are carefully purified (1, 2) and, together
with recycle gas, introduced into the stainless steel reactor (3) via a sparger.
The stirred reactor is equipped with an external heating jacket (for start-up) and
internal cooling coils. Effluent product vapor passes demisting pads (4) to prevent
carry-over of catalyst and liquid products. Part of the gaseous aldehyde is con-
densed in a cooler (5) and collected in a separator (6), from which the recycle
gas leaves via the demister (7) to the recycle compressor (8). A slipstream is
taken to vent. Part of the condensed aldehyde from separator (6) is recycled to
the reactor to keep the level of liquid constant. The main stream of crude 0x0
products is sent to the upgrading section [202].
The liquid catalyst solution contains about 35 wt. % of aldehydes (Table 10)
[201]. In order to keep the volume of liquid in the reactor constant it is necessary
to control several variables carefully: reaction and condensation temperatures,
amount and composition of recycle gas, inputs of propene and synthesis gas. Tem-
peratures around 90-95 “C and pressures between 15 and 18 bar in the hydro-
2.1.1.4 Commercial Applications 77
Table 10. UCC gas recycle process: composition of product streams [201].
Product Liquid Reactor [mol %] Raw aldehyde
[wt. %I In [wt. %I
out
Isobutanal”’ 0.3 1.o 7.14
n-Butanal”’ 1.8 8.8 82.56
co2 1.2 1.2 0.39
Propane 14.3 14.6 4.40
Propene 20.5 14.9 4.82
co 9.9 4.7 0.06
Methane 3.7 3.9 0.08
Hydrogen 48.3 50.9 0.01
Rh (PPm) 275
TPP 7.5
Trimer aldehydes 50
Higher condensates 7.5
a) Total iso- plus n-butanal = 35 %.
78 2.1 Carbon Monoxide und Synthesis Gas Chemistry
formylation section are the common ranges. For stable operation, a high volume
of recycle gas has to be supplied: about 4.5 Nm3/kg of aldehydes generated, an
energy-consuming procedure. The productivity is 2-4 mol aldehyde per L of
catalyst volume and hour; the selectivity toward aldehydes is 93 %.
In order to avoid these drawbacks and following RCH/RP’s excellent ex-
periences with liquid recycles, the gas recycle was replaced by the liquid recycle
variant (Figure 14) which is used in most modem LPO plants. Combinations of
gas and liquid recycle have also been described, claiming an increased propene
conversion [203, 2041.
The synthesis section was simplified: a stainless steel reactor ( I ) is provided
with a sparger through which synthesis gas and propene are introduced via a
feed line together with recycle gas. The reactor is further equipped with an impel-
ler for mixing and an internal or external cooler to control reaction temperature.
The catalyst is dissolved in high-boiling aldehyde condensation products. A liquid
effluent stream is taken from the reactor at a rate sufficient to keep a constant level
of liquid in the reactor. Besides dissolved gases this liquid stream contains
aldehydes, the rhodium-phosphine complex catalyst, free phosphine ligand and
higher-boiling aldehyde condensation products. The splitting of this complex
mixture requires several steps.
The liquid stream passes a separator (2), then a let-down valve (3) for pressure
release, and enters a flash evaporator (4) where the major part of inerts and un-
converted reactants is taken overhead. The flashed-off gases are compressed
and returned to the reactor, whereas the liquid is heated and fed to a first distilla-
tion column (5), from which vaporized aldehydes are taken as head stream. As the
bottoms still contain aldehydes, a second distillation column (6) with sub-
atmospheric pressure is required to concentrate the catalyst solution. The gaseous
aldehydes from both units are condensed and sent to the upgrading section; the
separated gases (7) are recycled (after compression) or vented. In order to limit
T- - 1
I
I
L
25 “C 130 “ C
1-2 bar 0.15 bar
a buildup of inerts in the recycled gas streams and to reduce losses by venting, a
separate treatment may be applied, e.g., an extraction of propene by aldehyde
products in the first step and a stripping by synthesis gas in the second [205,
2061. Although raw material utilisation is improved by such a procedure, it
contributes to the complexity of the catalyst and product separation section,
which is the crucial part of both UCC processes. The performance of the UCC
liquid recycle variant is shown in Table 11 [204].
In the latest version of the UCC process, the lifetime of a catalyst charge may
exceed one year, given sufficient purity of the feed and appropriate control of re-
action conditions. A number of proposals have been launched, directed at upgrad-
ing poisoned catalyst solutions and/or recovering the rhodium moiety from spent
catalyst [ 198, 207-21 I].
0 20 40 60
Figure 16. RCHRP process: influence of the ligandhhodium ratio (P/Rh ratio).
tercurrent stripping agent to move unreacted olefin back to reactor (1). Because
there is no catalyst in the stripping column, no side reactions occur to decrease
the selectivity or yield of the aldehyde. After this, the raw aldehyde is fractionally
distilled into n- and isobutanal in a conventional aldehyde distillation unit (5). The
reboiler of this n/i-column is a falling film evaporator incorporated in reactor (1).
The heat of the 0x0 reaction is thus recovered as the reboiler heat source for the n/i
column. This is an advantage over the classical 0x0 processes, which simply
discard the 0x0 reaction heat: the RCHRP process is a net steam exporter. The
catalyst in fact remains "immobilized" in the reaction system with rhodium losses
in the range of ppbs. The use of water as solvent for the noncorrosive catalyst adds
a further advantage to the process with respect to ecotoxicity considerations.
The RCHRP catalyst is not sensitive to sulfur or other 0x0 poisons that may
enter with the feed. The withdrawal of organic and other by-products with the
organic phase and in the vent stream from decanter (2) prevents the accumulation
of activity-decreasing poisons in the catalyst solution. Typical process parameters
and product distribution are shown in Table 12.
As in most LPO processes, the active species HRh(CO)(TPPTS), and the
excess TPPTS are subject to slow decomposition which determines the lifetime
of the catalyst charge [38a]. Repeated addition of fresh ligand at short time inter-
vals extends the catalyst shelf life and stabilizes the desired P R h ratio [215] over
the time of operation. The P R h ratio is kept above 50: 1 to ensure an n/i ratio of at
least 95:5 (Figure 16). The RCHRP process faces more than a decade of success-
82 2.1 Carbon Monoxide and Synthesis Gas Chemistry
ful commercial operation and has been shown to run virtually problem-free from
start-up. An extension of the beneficial properties of the aqueous biphasic system
by the introduction of improved ligands is under development [ 1161.
BASF Process
Developed nearly in parallel with the UCC's LPO process, the BASF process also
makes use of a gas recycle to separate aldehydes and catalyst solution [216]. The
latter also consists of aldehyde condensation products [217] with TPP and the cor-
responding rhodium complex dissolved therein [218, 2191. With about 3-5 wt. %
the concentration of TPP is rather low, thus limiting the rhodium concentration to
a level below 200 ppm in order to establish a P/Rh ratio of about 100: 1 (moVg-at).
Accordingly, the d iratio is somewhere in the range of 84: 16. With a temperature
of about llO"C, the pressure is limited to about 1.5-1.7 MPa to avoid too large a
recycle.
The process scheme corresponds to the gas recycle process already described.
Propene and synthesis gas (H2/C0 = 55:45) are fed to a stainless steel tank
reactor with thorough mixing. Aldehydes are withdrawn by a recycle gas stream,
condensed by partial cooling, and freed from dissolved gases in a stabilizer
column [220]. The combined gaseous streams from these operations are re-
compressed and sent to the reactor. A vent stream is used to control the level
of propane in the gas loop. Due to the application of the recycle, the syngas
actually entering the reactor is extremely rich in H2. Typical data are shown in
Table 13 [221].
Other Processes
gas-liquid separator (4) and then a distillation column (5) to separate aldehydes
and the catalyst solution. Catalyst and strip gases return to the reactor entrance.
The process can be considered as a combination of gas and liquid recycle with
a strip column. The following reaction conditions are stated to be typical: tem-
perature = 100°C; pressure 1.5-1.8 MPa; fi concentration 300-350 ppm;
TPP concentration 20-22 wt. %; and H2/C0 ratio = 1.015: 1.
Special Developments
Several attempts have been published to solve the problem of the separation of
catalyst and products by anchoring the catalytically active species on fixed sup-
ports (cf. Section 3.1.1.3) [267]. So far, none of these developments has achieved
technical realization, mainly because of insufficient long-term stability. For the
84 2.1 Carbon Monoxide and Synthesis Gas Chemistry
t t
t -I r-+ I
.
: 1 -
syngas
1
-
, Propvlene
2.1.1.5.1 Phosphines
The control of regioselectivity is still the major factor of hydroformylation. Che-
lating diphosphines often show a higher selectivity and even higher activity in the
hydroformylation of terminal alkenes compared to monodentate ligands. A corre-
lation of the P-M-P bite angle and the selectivity resulted from several more recent
studies [234]. Eastman Kodak developed a series of diphosphines based on NA-
PHOS (13) [235]. The derivatives BISBI (14) and PHENAP (15) are highly active
and regioselective in the hydroformylation of 1-hexene [236]. Other diphosphine
ligands such as 2,2’-bis(dibenzophosphomethyl)-1,1’-biphenyl (16) and 2,2’-bis-
(dibenzophosphomethy1-5,5’-di-t-butyl- 1,l ’-biphenyl (17) [237] give comparable
results. In addition, the favorable natural bite angles of these ligands form equa-
torial chelates which also lead to higher n:i (l:b,linear to branched) values [238].
PPh2
\
13 14 15
16
17 18 19
20
2.1.1.5 Recent Developments 87
the bimetallic system are completely different from those achieved with their
monometallic counterparts.
S03Na
"03W
bPh2 PPh2
21
22
23
2.1.1.5.3 Phosphites
Bulky diphosphites not only express a high selectivity toward 1-alkenes [255] but
also for less reactive internal [256] and functionalized alkenes. Recently DSM and
Du Pont reported on a ligand (24) which has a high regio- and chemoselectivity
for the hydroformylation of methyl 3-pentenoate [2531. The synthesis of mono-
phenols containing bulky substituents (25) is described in patents from Mitsubishi
[257]. High yields with 1-alkenes and llb ratios up to 20 are reported.
24 25
Rh hydroformylation these ligands show high llb ratios but also a high isomeri-
zation rate. Van Leeuven and co-workers have reported the conformations of
calix[4]arene monoohosphites [262].
EPPh2
” ” 6
26
90 2.1 Carbon Monoxide and Synthesis Gas Chemistry
With respect to the catalysts, future optimization will have two major goals:
improvement of the catalytic activity toward specific alkenes, and improvement
of catalytic selectivity for desired products such as chiral aldehydes. The hydro-
formylation of long-chain olefins will become a major area of interest in the
next decade as demand for long-chain plasticizers and detergent alcohols
increases. Promising progress using phosphite ligands may show which way
ligand synthesis is heading in the future. The easier synthesis and lower price
of these ligands seem to make them superior to phosphines. However, long-
term stability of these ligands is questionable as additives are necessary to main-
tain activity for longer periods of time [273, 2931.
In the area of speciality chemicals, asymmetric hydroformylation will be thor-
oughly investigated in the future. This reaction offers a convenient and waste-free
way to introduce chirality into molecules by a C-C bond formation step. The re-
cent successes in this area will replace the earlier Pt catalysts which suffer from
extensive side reactions such as hydrogenation and isomerization. The ligands
used so far are expensive (some are more highly priced than the rare catalyst me-
tals) and difficult to synthesize. Improvements in their synthesis along with new
concepts, for instance in the area of phosphomsheteroatom ligands, will make
commercial realization of the asymmetric variant of the 0x0 reaction more prob-
able.
In contrast to a number of other industrial processes, hydroformylation may be
classified as clean and environmentally friendly. The reaction itself and the
associated downstream operations are characterized by minimal product losses,
and in the case of a stationary catalyst phase (as in LPO processes) no environ-
mental impact is generated. The formation of inorganic salts is negligible, and
even in the case of Co catalysts the recycling is operated in a mode which nearly
quantitatively prevents losses of the catalyst ingredients. All of the process by-
products may serve as clean burning fuel, and with a carefully adapted design
0x0 processes can be net energy exporters. Regarding environmental aspects,
no decisive arguments against hydroformylation as a chemical process can be
raised, now or in the future [274, 293, 2941.
The development of supported aqueous-phase catalysis (SAPC) [275, 2761 is a
new and efficient way to facilitate the hydroformylation of longer olefins. Most of
the SAP catalysts described in the literature use TPPTS as ligand. Only a few
sulfonated diphosphine ligands were examined [277]. A water-soluble chelating
diphosphine ligand with a wide natural bite angle, based on a xanthene backbone,
was studied as a SAP aqueous catalyst. This ligand showed a much better selec-
tivity than the SAP catalysts known so far [278].
Current developments in combinatorial chemistry and rapid screening tech-
niques promote new systems in the field of polymer-supported catalysts (cf. Sec-
tion 3.1.3) [279]. A drawback for this technology is still the leaching tendency of
the catalyst which is clearly shown in recycling experiments (cf. Section 3.1.1.3)
[280]. Polycondensation of organo-functionalized silanes and polysiloxanes leads
to covalent support of catalyst on the surface, also known as the sol-gel process
[281-2831. Van Leeuwen and co-workers reported a phosphine ligand with a
xanthene backbone which was functionalized with a propyltrialkoxysilane
92 2.1 Carbon Monoxide and Synthesis Gas Chemistry
group prepared using the sol-gel method. Because of the wide natural bite angle
the catalyst system performed well in the hydroformylation of 1-octene with an l:b
ratio up to 40:l and quite good conversions [284].
Supercritical fluids, especially scC0, (cf. Section 3.1.13), find increasing
interest as environmentally friendly reaction media with unique properties for
chemical reactions [285]. The problem of insufficient solubility of the ligand
complexes has been solved by an approach similar to fluorous biphasic catalysis
(cf. Section 3.1.1.2.1) [286-2891.
Likewise, a thermoregulated phase transfer process within the aqueous/organic
two-phase system has been reported by Jin and co-workers (cf. Section 3.1.1.1)
[290]. A water-soluble supramolecular Rh catalyst based on functionalized
b-cyclodextrin was also described [291]. In a two-phase system this catalyst
may function as a carrier for the transfer of both the starting material and the prod-
uct between the different phases. As an alternative to polar media for biphasic
hydroformylation, Chauvin et al., used ionic liquids based on imidazolium salts
which are well known for dimerization reactions (cf. Sections 2.3.1.4 and
3.1.1.2.2) [270, 27 1, 2921. For introduction into technical processes the
currently availability and price of ionic liquids could be a drawback, especially
for bulk chemicals such as 0x0 products.
References
[ 11 a) Chemische Venvertungsgesellschaft Oberhausen m.b.H. (0.Roelen), DE 849.548
(193811952) and US 2.327.066 (1943). (b) 0. Roelen, Chem. Exp. Didakt. 1977, 3, 119.
[2] (a) B. Comils, W. A. Henmann, C. W. Kohlpaintner, Nachr: Chem. Tech. Lab. 1993,41,
544. (b) B. Comils, W. A. Henmann, M. Rasch, Angew. Chem. 1994,106,2219;Angew.
Chem., Int. Ed. Engl. 1994, 33, 2144.
[3] H. Adkins, G. Krsek, J. Am. Chem. Soc. 1948, 70, 383.
[4] B. Comils in New Syntheses with Carbon Monoxide (Ed.: J. Falbe), Springer, Berlin,
1980, Chapter 1.
[5] A. Hershman, K. K. Robinson, J. H. Craddock, J. F. Roth, Znd. Eng. Chem., Prod. Res.
Dev. 1969, 8, 372.
[6] J. F. Roth, Catal. Today 1992, 13, 1.
[7] B. Comils, L. Mark6 in Methoden Org. Chem. (Houben-Weyl), 1986, Vol. E18, p. 759.
[8] R. L. Pruett, Adv. Organomet. Chem. 1979, 17, 1.
[9] H. Bahrmann, H. Bach, Ullmannk Encycl. Ind. Chem. 5th ed. 1991, Vol. A18, p. 321.
[lo] M. Beller, B. Comils, C. D. Frohning, C. W. Kohlpaintner, J. Mol. Catal. A: 1995, 104,
17.
[11] F. H. Jardine, Polyhedron 1982, I , 569.
[12] P. Pino, F. Piacenti, M. Bianchi in Organic Syntheses via Metal Carbonyls, Vol. 2 (Eds.:
I. Wender, P. Pino), Wiley, New York, 1977, p. 43.
[13] P. Kalck, Y. Peres, J. Jenck, Adv. Organomet. Chem. 1991, 32, 121.
[ 141 F. P. Pruchnik in Organometallic Chemistry of Transition Elements, Plenum Press, New
York, 1990, p. 691.
[15] (a) G. K. I. Magomedov, L. V. Morozova, Zh. Obsch. Khim. 1981, 51, 2226; (b)
E. R. Tucci, Ind. Eng. Chem., Prod. Res. Dev. 1986, 25, 27; Chem. Abstr: 1986, 104,
111757.
References 93
[88] Recent references: (a) I. Matsuda, A. Ogiso, S. Sato, Y. Isumi, J. Am. Chem. Soc. 1989,
I l l , 2332; (b) I. Matsuda, A. Ogiso, S. Sato, J. Am. Chem. SOC. 1990, 112, 6120; (c) N.
Chatani, S. Ikeda, K. Ohe, S. Murai, J. Am. Chem. SOC. 1992,114, 9710; (d) F. Monteil,
I. Matsuda, H. Alper, J. Am. Chem. SOC. 1995, 117, 4419; (e) I. Ojima, E. Vidal, M.
Tzamanoudaki, I. Matsuda, J. Am. Chem. Soc. 1995, 117, 6797.
[89] (a) D. S. Breslow, R. F. Heck, Chem. Ind. (London) 1960, 467; (b) R. F. Heck,
D. S. Breslow, J. Am. Chem. SOC. 1961, 83, 4023; (c) M. Orchin, W. Rupilius,
Catal. Rev. 1972, 6, 85.
[90] L. Markb, Fundam. Res. Homogeneous Catal. 1984, 4, 1.
[91] L. Versluis, T. Ziegler, E. J. Baerends, W. Ravenek, J. Am. Chem. Soc. 1989, I l l , 2018.
[92] M. S. Borovikov, I. Kovks, F. Ungvary, A. Sisak, L. Mark6, J. Mol. Catal. 1992, 75,
L27.
(931 (a) F. Ungviry, L. Mark6, Organometallics 1983, 2, 1608; (b) M. F. Mirbach, J. Orga-
nomet. Chem. 1984, 265, 205; (c) M. F. Mirbach, Inorg. Chim. Acta 1984, 88, 209;
(d) J. Azran, M. Orchin, Organometallics 1984, 3, 197; (e) I. Kovacs, F. Ungvary,
L. Markti, Organometallics 1986, 5, 209.
[94] (a) G. Fachinetti, L. Balocchi, F. Secco, M. Venturini, Angew. Chem. 1981, 93, 215;
Angew. Chem. Int. Ed. Engl. 1981, 20, 204; (b) P. Bradamante, A. Stefani,
G. Fachinetti, J. Organomet. Chem. 1984, 266, 303; (c) P. Pino, A. Major, F. Spindler,
R. Tannenbaum, G. Bor, I. T. Horvith. J. Organomet. Chem. 1991, 417, 65.
[95] F. Piacenti, M. Bianchi, P. Frediani, G. Menchi, U. Matteoli, J. Organomet. Chem.
1991, 417, 77.
[96] (a) J. Falbe, H. Feichtinger, P. Schneller, Chem.-Ztg. 1971, 95, 644; (b) F. Piacenti,
M. Bianchi, P. Pino, J. Org. Chem. 1968, 33, 3653; (c) F. Piacenti, M. Bianchi,
P. Frediani, U. Matteoli, J. Organomet. Chem. 1975, 87, C54; (d) M. Bianchi,
U. Matteoli, P. Frediani, P. Piacenti, J. Organomet. Chem. 1976, 120, 97;
(e) M. Bianchi, F. Piacenti, P. Frediani, U. Matteoli, J. Organomet. Chem. 1977, 135,
387.
[97] M. S. Borovikov, I. Kovacs, F. Ungviry, A. Sisak, L. Mark6, Organometallics 1992, 11,
1576.
[98] S. S. Bath, L. Vaska, J. Am. Chem. Soc. 1963, 85, 3500.
[99] S. J. LaPlaca, J. A. Ibers, J. Am. Chem. Soc. 1963, 85, 3501.
[ 1001 (a) D. Evans, J. A. Osbom, G. Wilkinson, J. Chem. Soc. ( A )1968,3133;(b) C. K. Brown,
G. Wilkinson, Tetrahedron Lett. 1969, 1725; (c) C. K. Brown, G. Wilkinson, J. Chem.
SOC. (A) 1970, 2753.
[ l o l l I. T. HorvBth, R. V. Kastrup, A. A. Oswald, E. J. Mozeleski, Catal. Lett. 1989, 2, 85.
[lo21 R. V. Kastrup, J. S. Merola, E. J. Mozeleski, R. J. Kastrup, R. V. Reisch, ACS Symp. Ser:
1982, 196, 43.
[lo31 (a) G. Natta, R. Ercoli, Chim. Ind. (Milan) 1952, 34, 503; (b) G. Natta, R. Ercoli,
S. Castellano, Chim. Ind. (Milan) 1955, 37, 6; (c) G. Natta, Brennstojf- Chem. 1955,
36, 176; (d) G. Natta, R. Ercoli, S. Castellano, F. H. Barbieri, J. Am. Chem. SOC.
1954, 76, 4049.
[lo41 B. Heil, L. Markb, Chem. Ber: 1968, 101, 2209.
[lo51 (a) F. E. Paulik, Catal. Rev. 1972, 6, 49; (b) J. D. Unruh, Internal Report JDU-43-75,
Celanese Corp. 1975.
[I061 (a) R. V. Gholap, 0. M. Kut, J. R. Bourne, Ind. Eng. Chem. Res. 1992, 31, 1579;
(b) R. V. Gholap, 0. M. Kut, J. R. Bourne, Ind. Eng. Chem. Res. 1992, 31, 2446.
[lo71 (a) 0. Gurtler, F. Schiirmann, A. Saus, Chem.-Ztg. 1989, 113, 193; (b) 0. Gurtler,
C. Silberg, W. Laarz, A. Saus, Chem.-Ing.-Tech. 1993, 65, 575.
[lo81 R. M. Deshpande, B. M. Bhanage, S. S. Divekar, R. V. Chaudhari, J. Mol. Catal. 1993,
78. L37.
98 2.1 Carbon Monoxide and Synthesis Gas Chemistry
[249] (a) T. Bartik, B. Bartik, 1. Guo, B. E. Hanson, J. Organomet. Chem. 1994, 480, 15; (b)
H. Ding, B. E. Hanson, T. Bartik, B. Bartik, Organometallics 1994, 13, 3761 ; (c) T. Bar-
tik, B. Bartik, B. E. Hanson, J. Mol. Catal. 1994, 88, 43; (d) H. Ding, B. E. Hanson, J.
Chem. SOC.,Chem. Commun. 1994, 2747; (e) T. Bartik, H. Ding, B. Bartik, B. E. Han-
son, J . Mol. Catal. A: 1995, 98, 117.
[250] H. Ding, J. Kang, B. E. Hanson, C. W. Kohlpaintner, J. Mol. Catal. A: 1997, 124, 21.
[251] H. Ding, B.E. Hanson, C.W. Kohlpaintner, Card Today 1998, 42, 421.
[252] E. Fache, C. Santini, F. Senocq, J.-M. Basset, J. Mol. Catal. 1992, 72, 337; Ruhrchemie
AG (H. W. Bach, B. Comils, E. Wiebus), DE 3.640.614 (1986).
[253] M. Schreuder Goedheijt, B. E. Hanson, J. N.H. Reek, P.C. J. Kamer, P. W.N.M. van
Leeuwen, J. Am. Chem. Soc. 2000, 122, 1650.
[254] S. Shimizu, S. Shirakawa, Y. Sasaki, C. Hirai, Angew. Chem., Int. Ed. 2000, 39, 1256.
[255] Union Carbide (E. Billig, A.G. Abatjoglou, D.R. Bryant), US 4.668.651 (1987);
EP Appl. 213.639 (1987); Chem. Abstr: 1987, 107, 7392; Union Carbide (E. Billig,
A. G. Abatjoglou, D. R. Bryant, R. E. Murray, J. M. Maher), US 4.599.206 (1986),
Chem. Abstr: 1988, 109, 233177.
[2.56] DSMDuPont (P. M. Burke, J. M. Gamer, W. Tam, K. A. Kreutzer, A. J. J. M. Teunissen),
WO 97133854 (1997); Chem. Abstr: 1997, 127, 294939.
[257] Mitsubishi (K. Sato, J. Karawagi, Y. Tanihari), JP 07.278.040; Chem. Abstr: 1996, 124,
23 1851 ; Mitsubishi (K. Sato, J. Karawagi, M Takai, T. Ookoshi), US 5.235.11 3 (1993);
and EP 518.241; Chem. Abstr: 1993, 118, 191183.
[258] A. van Rooy, P.C.J. Kramer, P.W.N.M. van Leeuwen, N. Veldman, A.L. Spek,
J. Organomet. Chem. 1995, 494, C15
[259] D. Selent, K. D. Wiese, D. Rottger, A. Bomer, Angew. Chem. 2000, 112, 1694.
[260] C. Wieser, C. B. Dielemen, D. Matt, Coord. Chem. Rev. 1997, 165, 93.
[261] BASF (R. Paciello, M. Roper, H. J. Kneuper, E. Langguth, M. Peter), DE 4.321.194
(1995); Chem. Abstr: 1995, 122, 160937; R. Paciello, L. Siggel, M. Roper, Angew.
Chem., Int. Ed. Engl. 1999, 38, 1929; R. Paciello, L. Siggel, M. Roper, N. Walker,
J. Mol. Catal. A: 1999, 143, 85.
[262] F. J. Parleviet, C. Kiener, J. Fraanje, K. Goubitz, M. Lutz, A. L. Speck, P. C. J. Kamer,
P. W. N. M. van Leeuwen, J. Chem. Soc., Dalton Trans. 2000, 1113.
[263] Shell Int. Res. (E. Drent, W. W. Jager), GB 2.282.137 (1995).
12641 C. Abu-Gnim, I. Amer, J. Chem. Soc., Chem. Commun. 1994, 115.
126.51 C. Basoli, C. Botteghi, M. A. Cabras, G. Chelucci, M. Marchetti, J. Organomet. Chem.
1995,488, C20.
[266] (a) A. Bader, E. Lindner, Coord. Chem. Rev. 1991, 108, 27; (b) C. Vaecher, A. Mor-
treux, F. Petit, J. P. Picaret, H. Sliwa, N. W. Murall, A. J. Welch, Inorg. Chem. 1985,
24, 2338; (c) S. Gladiali, L. Pinna, C.G. Arena, E. Rotondo, F. Faraone, J. Mol.
Catal. 1991, 66, 183; (d) D. Drommi, F. Nicolo, C. G. Arena, G. Bruno, F. Faraone,
R. Gobetto, Inorg. Chim. Acta 1994, 221, 109; (e) G.R. Newkome, Chem. Rev.
1993,93,2067; (0S. Naili, J.-F. Carpentier, F. Agbossou, A. Mortreux, G. Nowogrocki,
J.-P. Wignacourt, Organometallics 1995, 14, 401 ; (g) P. A. T. Hoye, R. D. W. Kemmit,
D. L. Law, Appl. Organomet. Chem. 1993, 7, 513; (h) C. Abu-Gnim, I. Amer. J. Mol.
Cutal. 1993, 85, L275; (i) A. Buhling P. C. J. Kamer, P. W. N. M. van Leeuwen, J. Mol.
Cutal. A: 1995, 98, 69.
12671 (a) W. A. Herrmann, M. Elison, J. Fischer, C Kocher, G. R. J. Georg, Chem. Eur: J.
1996, 2, 772; (b) Hoechst AG (W.A. Henmann, M. Elison, C. Kocher, J. Fischer,
K. Ofele), DE 4.447.066 (1995); (c) Hoechst AG (W.A. Herrmann, M. Elison,
C. Kocher, J. Fischer), DE 4.447.067 (1995); (d) Hoechst AG (W.A. Herrmann,
M. Elison, C. Kocher, J. Fischer), DE 4.447.068 (1995); (e) Hoechst AG (W. A. Herr-
mann), DE 4.447.070 (1995)
References 103
[268] (a) A.J. Arduengo, R.L. Harlow, M. Kline, J. Am. Chem. Soc. 1991, 113, 361;
(b) D. A. Dixon, A. J. Arduengo, J. Phys. Chem. 1991, 95, 4180; (c) A. J. Arduengo,
H.V. Rasika-Diaz, R.L. Harlow, M. Kline, J. Am. Chem. Soc. 1992, 114, 5530.
[269] (a) Celanese (C.C. Brasse, A. Salzer, H. Bahrmann), WO 99A6.737 (1999); (b) Cela-
nese (C. C. Brasse, A. Salzer, H. Bahrmann), WO 99/16.776 (1999).
[270] C. C. Brasse, U. Englert, A. Salzer, H. Waffenschmidt, P. Wasserscheid, Organometal-
lics 2000, 19, 3818.
12711 J. Haggin, Chem. Eng. News 1995, April 17, 25.
12721 (a) I.T. HorvBth, J. Rkbai, Science 1994, 266, 72; (b) Exxon Res. (I.T. HorvAth,
J. RBbai), EP 633.062 (1994); (c) J. A. Gladysz, Science 1994, 266, 55.
[273] (a) Union Carbide Corp. (J.E. Babin, J.M. Maher, E. Billig), US 5.364.950 (1992);
(b) Union Carbide Corp. (T.W. Leung, D.R. Bryant, B.L. Shaw), US 5.731.472
(1998); (c) Union Carbide Corp. (E. Billig, D. R. Bryant, C. A. Beasley, D. L. Momson,
M. D. Warholic, K. E. Stockman), US 6.090.987 (2000).
12741 B. Cornils, E. Wiebus, Rec. Trav. Chim. Pays-Bas 1996, 115, 211.
[275] J. P. Arhancet, M. E. Davis, J. S. Merola, B. E. Hanson, Nature 1989, 339, 454.
[276] M. E. Davis, CHEMTECH 1992, 498.
[277] I. Toth, I. Guo, B.E. Hanson, J. Mol. Catal. 1997, 116, 217.
[278] A. J. Sandee, V. F. Slagt, J. N. H. Reek, P. C. J. Kamer, P. W. N. M. van Leeuwen, Chem.
Commun. 1999, 1633.
[279] (a) A. D. Pomogailo, D. Wohrle in Macromolecule-Metal Complexes (Eds.: F. Ciar-
delli, E. Tsuchida, E. Wohrle), Springer, Berlin, 1996; (b) W. Keim, B. Driessen-
Holscher in Handbook of Heterogenous Catalysis, Vol. 1 (Eds.: G. Ertl, H. Knozinger,
J. Weitkamp), Wiley-VCH, Weinheim, 1997.
[280] (a) K. Nozaki, Y. Itoi, F. Shibahara, E. Shirakawa, T. Ohta, H. Takaya, T. Hiyama, J.
Am. Chem. Soc. 1998, 120, 4051; (b) K. Nozaki, Y. Itoi, F. Shibahara, E. Shirakawa,
T. Ohta, H. Takaya, T. Hiyama, Bull. Chem. Soc. Jpn. 1999, 72, 1911.
[281] U. Deschler, P. Kleinschmidt, P. Panster, Angew. Chem., Int. Ed. Engl. 1986, 25, 236.
[282] S. J. Monaco, E.I. KO, CHEMTECH 1998, (6), 23; (b) C.M. Ingersoll, F. V. Bright,
CHEMTECH 1997, (l), 26.
[283] S. Wieland, P. Panster, Catal. Org. React. 1994, 62, 383.
[284] J. S. Albertus, L. A. van der Veen, J. N. H. Reek, P. C. J. Kamer, M. Lutz, A.L. Speck,
P.W.N.M. van Leeuwen, Angew. Chem. 1999, 111, 3428.
[285] P. G. Jessop, W. Leitner (Eds.), Chemical Synthesis Using Supercritical Fluids, Wiley-
VCH, Weinheim, 1999.
12861 S. Kainz, D. Koch, W. Baumann, W. Leitner, Angew. Chem., Int. Ed. Engl. 1997, 36,
1628.
[287] D. Koch, W. Leitner; J. Am. Chem. SOC. 1998, 120, 13398.
[288] D. R. Palo, C. Erkey, Organometallics 2000, 19, 81.
[289] (a) I.T. Horvath, J. Rabai, Science 1994, 266, 72; (b) I.T. Horvath, Acc. Chem. Res.
1998, 31, 641.
[290] J. Jinayang, Y. Wang, C. Liu, F. Han, Z. Jin, J. Mol. Catal. A: 1999, 147, 131.
[291] M.T. Reetz, S.R. Waldvogel, Angew. Chem., Int. Ed. Engl. 1997, 36, 865.
[292] (a) Y. Chauvin, L. Mussmann, H. Olivier, Angew. Chem. 1995, 107, 2941 ; (b) Y. Chau-
vin, L. Mussmann, H. Olivier, EP 0.776.880 (1996).
[293] B. Cornils, H.-W. Bohnen, Adv. Catalysis 2002, in press.
[294] B. Cornils, Org. Proc. Res. & Dev. 1998, 2, 121.
104 2.1 Carbon Monoxide and Synthesis Gas Chemistry
2.1.2 Carbonylations
CH30H + CO - cat.
Ap, AT
CH3COOH andlor (CH3CO)20 (1 1
The reaction is catalyzed by metal complexes, the central atoms favorably being
Co or Rh. Nowadays all other routes to acetic acid (especially via acetaldehyde, cf.
Section 2.4.1, and its oxidation, Section 2.4.4) are economically obsolete.
As far as the central atoms are concerned, in particular the Group VIII metals
Co, Ni, Ru, Rh, Pd, Ir, and Pt form effective carbonylation catalysts, each metal
demonstrating a different carbonylation activity. Rh and Lr are the most active and
preferred catalysts for carbonylation reactions to produce acetic acid or acetic
anhydride, or for co-production of acetic acid and acetic anhydride [l, 21. Co is
only of historical interest.
The key elements of these carbonylation processes is the ability of a metal com-
plex to undergo facile oxidative addition with methyl halide (especially iodide),
carbon monoxide (CO) insertion into the methyl-metal bond, and reductive
elimination of the acetyl group as the acetyl halide [3].
When Rh is the metal catalyst, a common catalytic pathway is proposed which
involves the nucleophilic attack of the active Rh' catalyst complex, [Rh(CO),I,]-,
on methyl iodide (CH31) to form a methylrhodium(II1) intermediate, [Rh(CH,)
(CO)2(I)3]-. Rapid methyl migration in this complex generates the acylrho-
dium(II1) intermediate, [Rh(CH,CO)(CO)IJ, which reacts with CO to form
[Rh(CH,CO)(CO),I,]- and subsequently reductively eliminates acetyl iodide
and regenerates the rhodium(1) anion. The final reaction of acetyl iodide with
compounds containing hydroxyl groups such as water, methanol (CH,OH), or
acetic acid (eq. (2)) leads to the formation of hydrogen iodide (HI) and the corre-
sponding acetyl derivatives.
CH3COI + HOR - CH3COOR + HI (2)
R = H, CH3, COCH3
This final reaction step of the carbonylation mechanism is the primary dis-
tinguishing feature of each carbonylation process. A sufficient concentration of
water or acetic acid in the reactor is therefore necessary to achieve high acetic
acid or acetic anhydride formation rates respectively.
The hydrogen iodide liberated then reacts with methanol, methyl acetate (or di-
methyl ether) to regenerate methyl iodide promoter (eq. (3)):
HI + CH3OR - CH3l + HOR (3)
R = H, CH3, COCH3
CH3OH + CO - Rh, 12
150-200 “C
30-60bar
CH3COOH (5)
Acetic acid is a key commodity building block [l]. Its most important deriva-
tive, vinyl acetate monomer, is the largest and fastest growing outlet for acetic
acid. It accounts for an estimated 40 % of the total global acetic acid consumption.
The majority of the remaining worldwide acetic acid production is used to man-
ufacture other acetate esters (i.e., cellulose acetates from acetic anhydride and
ethyl, propyl, and butyl esters) and monochloroacetic acid. Acetic acid is also
used as a solvent in the manufacture of terephthalic acid [2] (cf. Section
2.8.1.2). Since Monsanto commercially introduced the rhodium- catalyzed carbo-
nylation process (“Monsanto process”) in 1970, over 90 % of all new acetic acid
capacity worldwide is produced by this process [2]. Currently, more than 50 % of
the annual world acetic acid capacity of 7 million metric tons is derived from the
methanol carbonylation process [2]. The low-pressure reaction conditions, the
high catalyst activity, and exceptional product selectivity are key factors for the
success of this process in the acetic acid industry [13].
Since 1979, numerous reviews have appeared on the kinetics, mechanisms, and
process chemistry of the metal-catalyzed methanol carbonylation reaction [ 11,
14-20], especially the Monsanto rhodium-catalyzed process. In this section, the
traditional process chemistry as patented by Monsanto is discussed, with emphasis
on some of the significant improvements that Monsanto’s licensee, Celanese
Chemicals (CC) has contributed to the technology. The iridium-based methanol
carbonylation process recently commercialized by BP Chemicals Ltd. (BP) will
be discussed also.
Process History
The low-pressure acetic acid process was developed by Monsanto in the late
1960s and proved successful with commercialization of a plant producing
140 X lo3 metric tons per year in 1970 at the Texas City (TX, USA) site [21].
The development of this technology occurred after the commercial implementa-
tion by BASF of the cobalt-catalyzed high-pressure methanol carbonylation
process [22]. Both carbonylation processes were developed to utilize carbon
monoxide and methanol as alternative raw materials, derived from synthesis
gas, to compete with the ethylene-based acetaldehyde oxidation and saturated
hydrocarbon oxidation processes (cf. Sections 2.4.1 and 2.8.1.1). Once the Mon-
santo process was commercialized, the cobalt-catalyzed process became noncom-
2.1.2.1 Synthesis of Acetic Acid and Acetic Acid Anhydride from Methanol 107
petitive. Today over ten companies worldwide practice the methanol carbonyla-
tion technology [2].
In 1978, Celanese Chemicals (CC) was the first Monsanto licensee to operate
the Monsanto acetic acid process commercially. Soon after start-up of this unit,
Celanese implemented several process improvements to expand the unit capacity.
Later, in the early 1980s, CC developed the proprietary, low reaction water tech-
nology which improved the process significantly (known as Acid Optimization
(AO)). The low-water technology was achieved in part by increasing the rhodium
catalyst stability by addition of inorganic iodide in high concentrations to the re-
action system [23] above an iodide concentration level not usually thought to be
effective as a catalyst stabilizer and promoter [15, 241. This alteration to the cata-
lyst composition allows reactor operation at low water and high methyl acetate
reaction concentrations to increase reactor productivity, purification capacity,
and methanol and carbon monoxide efficiency [5, 231. As a result, the composi-
tion of the catalyst solution used in the low-water technology by Celanese [23] is
significantly different from the catalyst composition used in the original methanol
carbonylation process patented by Monsanto [25]. In 1986 BP Chemicals Ltd.
purchased from Monsanto the technology and licensing rights to the low-pressure
methanol carbonylation technology which did not include the proprietary technol-
ogy developed by Celanese.
In 1996 BP announced the commercialization of their version of a low-water
methanol carbonylation technology named CativaTMbased upon a promoted iri-
dium catalyst. The CativaTMprocess replaced the high-water Monsanto process
which had been used by BP.
Process Chemistry
Monsanto Technology
The reaction medium also plays a key role in the overall activity of the catalyst
system. The reaction rate is highly dependent on the nature of the medium;
however, the overall kinetics are unaffected by reaction solvent [Sc, 27, 30-321.
This suggests that the rate dependence of the solvent is not involved in the transi-
tion-state species of the rate-determining step [5c]. Maximum carbonylation rates
are demonstrated in polar solvents and the additions of protic solvents accelerate
108 2. I Carbon Monoxide and Synthesis Gas Chemistry
In the low-water A 0 technology [23], the major function of the iodide salts is to
stabilize the rhodium carbonyl catalyst complexes from precipitation as insoluble
rhodium triiodide (Rh13) [5c]. Lithium iodide (LiI) is the preferred salt. The iodide
salts also promote catalyst activity (see below). However, the key factor that con-
2.1.2.1 Synthesis of Acetic Acid and Acetic Acid Anhydride from Methanol 109
This reaction is inherent to the process and plays an integral role in the activity
of the carbonylation reaction. It has been well studied by two different research
groups [15, 34, 351. The WGSR consists of an oxidation and reduction process
as represented in eqs. (8) and (9) and shown in more detail in Scheme 1.
METHANOL
Though the primary effect of the addition of iodide salts at low water concentra-
tion is catalyst stabilization, high iodide salt concentration and the low concentra-
2.1.2.1 Synthesis of Acetic Acid and Acetic Acid Anhydride from Methanol 111
tion of acetate salt generated by the iodide salt under process conditions (eq. (11))
affords a moderate promotional effect on the carbonylation reaction. This promo-
tional effect has been proposed by others, however, under significantly different
reaction conditions [36-381. This rate effect has been demonstrated by room-tem-
perature IR model studies of the oxidative addition of CH31on [Rh(CO),I,]- and
kinetic studies of the reaction in batch and continuous experimental units [24].
Under process conditions the rate enhancement by these salts is lower than the
rate enhancement by CH,OAc of the carbonylation rate.
Prior to these investigations by HCC the promotional effect of iodide on the
oxidative addition of Me1 was investigated by others 19, 39, 401. Foster demon-
strated that the rate enhancement of this reaction in anhydrous medium was
attributable to increased nucleophilicity of the rhodium catalyst with added iodide.
The rationale for this observation was the generation of an anionic rhodium
carbonyl complex, [Rh(CO),I(L)]-. Generation of this species was observed
only with iodide added to certain neutral Rh’ species. No rate enhancement
occurred with iodide added to the anionic complex, [Rh(CO),IJ [39]. Similarly,
in solvents with a high water concentration, iodide salts exhibited no rate enhance-
ment in the presence of [Rh(CO),I,]- [ 1 I]. Maitlis and co-workers, in more recent
investigations, reported a promotional effect of iodide in aprotic solvents on the
oxidative addition of CH31 on [Rh(CO),I,]- [9a, 9cl.
The promotion by iodide or acetate salt of methanol carbonylation at a low
water concentration is truly unique. Based on the currently available evidence,
the overall carbonylation rate increase is presumably due in part to the formation
of a strong nucleophilic five-coordinate dianionic intermediate [RhI,(CO),(L)’-
(L = 0 or OAc)] which is more active toward oxidative addition of MeI. This re-
action pathway is described in Scheme 1, together with the traditional proposed
rate-determining step. In related nucleophilic reactions, a five-coordinate dianion
is proposed for the promotion by halide salt in anhydrous solvents of the oxidative
addition of CHJ to [Rh(CO),I,]- in the carbonylation of methyl acetate to acetic
anhydride [9a]. Also, the Rh’ dianion, [Rh(CO)&]’-, is postulated for the reaction
of HI with [Rh(CO),I,]- in the rhodium-catalyzed WGSR [35]. Though
[Rh(C0)212(L)]2-has not been detected spectroscopically under ambient condi-
tions in model studies, it cannot be ruled out at higher temperatures [5,9c].
Most likely, the more nucleophilic dianion is present in much lower concentration
relative to the monoanion catalyst, so detection is very difficult.
In low-water conditions, it is proposed that the promotional effects of iodide
and acetate involve two competitive pathways between four-coordinate and
five-coordinate nucleophilic intermediates for rate-determining reactions with
CH31 (Scheme 2).
The rate law from the steady-state derivation of the proposed reaction paths is
consistent with kinetic studies under process conditions of the overall reaction and
with room-temperature model studies for the rate-determining oxidative addition
step (eq. (13)) PI.
112 2.1 Carbon Monoxide and Synthesis Gas Chemistry
Me1 k3 Me1 k2
L- I
[Me-Rh(C0)213]2-
1 (fast)
?
[Me--C-Rh(C0)l2L]-
Process Technology
to vent
recovery r+
I
L
purilication column recycle
t i t
1L b product
acetic acid
mixed acid
by-products
Reaction Section
Flash Section
The product acetic acid and a majority of the light ends (methyl iodide, methyl
acetate, water) are separated from the reactor catalyst solution and forwarded
with dissolved gases to the distillation section by an adiabatic single-stage
flash. This crude separation also functions to remove the exothermal heat of
reaction. The catalyst solution is recycled to the reactor. Under the process condi-
tions of the flash, the rhodium catalyst is susceptible to deactivation at the low CO
partial pressure of the flash vessel [46].
Purification Section
acid by-products, primarily propionic acid, are removed as bottoms from this
column.
The corresponding Ir-catalyzed process consists of the same sections as
described in Figure I for the Rh version except for a few improvements made
to the reaction and purification section. In the reaction section, an agitator is
not required to stir the reaction solution. Instead the reactor mixing is provided
by the jet mixing effect of a reaction cooling loop. In the purification, the light
ends and dehydration columns of the Rh-catalyzed process are combined in one
distillation column, the “drying column” [20d].
With continuing refinements to the rhodium-catalyzed, liquid-phase, methanol
carbonylation technology (see Section 2.1.2.13, this industrial process will
remain the most competitive route to acetic acid, well into the 21st century.
The processes for the manufacture of acetic anhydride have included, initially, the
distillation of wood pulp, which was followed by the ketene route from acetic acid
or acetone and finally the ethylene based oxidation of acetaldehyde. The carbony-
lation of CH30Ac to acetic anhydride has in part replaced anhydride capacity
from the more expensive processes.
The intensive investigation of new metal-catalyzed processes for the manufac-
ture of acetic anhydride and acetic acid was driven by the high cost of petroleum
and raw materials in the 1970s. As a result, synthesis gas-based technologies were
introduced. The major sources of syn gas are coal and heavy petroleum residues.
Natural gas or naphtha fractions were also used as feedstocks for synthesis gas.
The broad development of homogeneously catalysed syntheses of commercial
anhydride manufacturing is directly related to the process developments of several
companies. In particular, Tennesee Eastman developed a rhodium-catalyzed
process based on syngas [47].
On the basis of the carbonylation of methyl acetate using Co, Ni or Fe catalysts
by BASF [48] in the 1950s and of the initial results from the Rh catalyzed carbo-
nylation of methanol by Monsanto [21, 491 in the early 1970s, Halcon [49, 501,
Eastman [41b, 511, Ajinamoto [52], Showa Denko [53], BP [2, 20, 54, 551, and
Hoechst [56] worked on substantial developments for the Group VIII metal-cata-
lyzed manufacture of acetic anhydride. Promising catalyst metals are Rh, Pd, Ni,
and Co; among these, Rh has an essential position due to its exceptional carbony-
lation activity [20].
The preference for rhodium was known from the investigations conducted by
Monsanto. Diversifying from these patents, the available low-cost catalyst
metals were studied which have catalytic properties comparable with those of
rhodium. In the presence of alkali metal salts and Group VIB metal carbonyls,
Ni-catalyzed carbonylation operates under mild conditions of nearly 190 “C and
40 bar [57]. Nevertheless, only limited success was found with other catalyst
2.1.2.1 Synthesis of Acetic Acid and Acetic Acid Anhydride from Methanol 117
metals, which mostly showed decreasing selectivity, lower yields and higher
energy consumption.
Process Chemistry
vco = 2075 cm-' vco = 2040 cm-' vco = 2060; 1990 cm '
;:11 ;:
Rhls
Scheme 3. Rh"' complexes through formal addition of iodine to the active Rh' complex
This catalyst deactivation results from the oxidation of the Rh' complex by
formal addition of iodine (eqs. (18)-(20)). This form of deactivation in particular
occurs at high temperatures under CO-deficient conditions [58]. The state of
activity of the rhodium complex system can be observed by IR spectroscopy
(Figure 2). Inactive Rh"' species are transformed to the Rh' complex by reduction
with hydrogen.
The second development was the use of promoter salts (e.g., alkali, phospho-
nium or ammonium salts) to stabilize the activated complex in the catalyst system
[41b] and the use of co-catalysts with rhodium, such as base catalyst metals Ti, Zr,
118 2. I Carbon Monoxide and Synthesis Gas Chemistry
V, Nb, Ta, Cr, Mo, W, Sn, Mn, Re, Fe, Co, and Ni. Halcon patents [59] describe
catalyst systems containing Zr, Mo/Ni, or Sn/Ni as synergistic co-catalysts.
Furthermore, metals of Group VIII combined with Hf, phosphines, amines, or
arsines, as promoter additives, have been reported [60].
Alkaline salts, preferably lithium iodide, pyridines, and phosphines, stabilize
the catalytically active [Rh(CO),I,]- ion and considerably increase the reaction
rate. These promoters increase the carbonylation rates in the order [41b]:
Li+ > A13+ > Na+ > Bu,P+ - Bu,MeP+ > Mg2+ - Bu,N+
The concentration of the promoter cation and its ability to activate the equilibrium
between methyl acetate and methyl iodide greatly influence the reaction rate
(eq. (17)).
CH3COOCH3 + Lil -
CH31 + CH3COOLi (17)
cHq7-
CH3COOLi CH3COOCH3
CH3COOH
CH3COOCH3 + ~Rh(c0)(c0cH3~131- co
HI
Lil [Rh(C0)212]-
(CH3C0)20 %
CH3COOH C H 3 C d L [Rh(C0)2(COCH3)13]-
CH3COOLi (CH3CO)zO
The heavy end products of acetic anhydride processes are separated from
catalyst streams and distillation residues. The high affinity of the heavy ends
for rhodium components affords specified procedures to separate rhodium and re-
cycle it to the reaction stage of the process. Different methods for rhodium recov-
ery were tested during the process development, including extraction methods
[65], precipitation [66], complexing, and electrochemical methods [67].
A number of methods were also developed for removing iodide impurities from
acetic anhydride, such as syn-gas stripping [68], extraction in the presence of phe-
nyl or alkyl phosphines [69], the use of lower fatty acids in combination with rho-
dium recovery [70], the use of silver-containing ion-exchangers [7 11, or oxidation
with hydrogen peroxide [72].
Process Technology
Eastman Process
acetic acetic
7 oxygen
1
acid
acetic
anhydride
gasification
separation separation plant
pqslurry
t t
t
I
sulfur methanol recovered
acetic acid
Figure 4. Block flow diagram for production of acetic anhydride from coal.
2.1.2.1 Synthesis of Acetic Acid and Acetic Acid Anhydride from Methanol 121
methyl acetate
scrubber
acetic
low boilers
I I
-1u
acetic
anhydride
vessel iodide
absorption
catalyst cycle wiped film light ends
acetic
acid heavy ends
low boilers
evaporator column column
anhydride
column co'umn
cess is catalyzed by rhodium. Less expensive ruthenium and nickel catalysts have
also been developed, but the efficiency of the rhodium-catalyzed process is such
that it has the most favorable economics [2].
On the basis of this development afforded by Eastman and Halcon, in 1983 the
Eastman Chemical Company (Kingsport, TN) started the commercial process for
the manufacture of acetic anhydride (Figure 5). Methyl acetate, the feedstock for
the carbonylation reaction, was produced in a separate esterification step from
acetic acid and methanol. The process was designed to produce 225 000 tons of
acetic anhydride and 75 000 tons of acetic acid/year. The overall yield of acetic
anhydride based on methanol is approximately 96 % [2, 471.
The carbonylation process incorporates a rhodium salt, lithium iodide, and
methyl iodide as primary catalyst components [80]. The active catalyst form is
maintained by the lithium iodide promoter and hydrogen in the carbon monoxide
feed to the reaction system. Preferred reaction conditions are a temperature of
nearly 190 "C and a pressure of 5 MPa HJCO. The conversion of methyl acetate
to acetic anhydride per passage of reactor is between 50 and 75 %.
Small amounts of water are present in the system and some acetic acid is
produced by hydrolysis of acetic anhydride. Most of the acetic acid is derived
from addition of methanol to the reaction mixture. The reaction is conducted
under essentially anhydrous conditions.
Hoechst Process
The process developed by Hoechst in the early 1980s [73, 741 originated from
previous investigations by Monsanto and Halcon. The development was based
122 2.1 Carbon Monoxide and Synthesis Gas Chemistry
2.1.2.1.4 Coproduction
Introduction
Process Chemistry
(1) At the start of the reaction sequence, manifested by CO uptake, the formation
of methyl acetate with low reaction rates dominates (eq. (23):
2CH30H + CO - CH3COOCH3 + H20 (23)
Table 2. Examples of co-carbonylation systems.
BP [81a] Kuraray [82] Daicel [84a] Hoechst [84b] UCC [SS]
Catalyst system
17 mmol/L 10 mmol/L 13 mmoVL 10 mmol/L 20 mmol/L
Rhodium
Ligand Ph*PCH*CH*P(O)Ph2
Methyl iodide concn. No data 1.2 m o m 2.1 mom 1.2 mom 3.2 m o m
Iodide promoter N,N(Me),Imidazol' 1- Me(n-Bu),P' I (n-Bu),P+ 1- Li' I-
Iodide concentration 260 mmol/L 430 mmol/l 325 mmol/L 1.1 m o m
Co-catalyst ZrO(O A C ) ~ CC0)6 Aluminum
Co-catalyst-concn. 50 mmol/L 20 mmol/L 150 m 0 v L
Charge
1 : 13.2 1 : 1.8 1 : 1.5 1 : 0.3 1 : 3.1
MeOWMeOAc (mo1:mol)
Water 12.1% in reactor feed None None None None
Reaction conditions
183 "C 180 "C 175 "C 182 "C 115 "C
Temperature
Pressure 3 MPa 3.2 MPa 5.9 MPa 5 MPa 1 MPa
Solvent Acetophenone
124 2.1 Carbon Monoxide and Synthesis Gus Chemistry
(2) After water reaches its maximum concentration, all the acetic acid is generated
rapidly (eq. (24)):
CH3COOCH3 + H20 + CH30H + 2 C O -3CH3COOH
Addition of eqs. (23) and (24) leads to the already-known eq. (5).
(24)
(3) Not until the concentration of water has decreased to zero is the consumption
of methyl acetate to form acetic anhydride by carbonylation initiated at a con-
stant acetic acid concentration (eq. (25)):
CH3COOCH3 + CO -
(CH&O)20 (25)
The conversion of methyl acetate is not quantitative. In a continuous process
methyl acetate conversion is limited by the reactor residence time to 10-20 %.
The unreacted methyl acetate must be separated from the product stream and
recycled to the reactor.
Analogously to the carbonylations of methanol [77] and methyl acetate [78],
the dependence of the reaction velocity of the co-carbonylation on water-free
conditions, high promoter salt concentrations, and rhodium and methyl iodide
concentrations can be described by second-order kinetics (eq. (26)).
-d [CHBOH] -d [CH~OAC]
= kl [Rh] [CH31] > = k2 [Rh] [CH31]
dt dt
2.1.2.1 Synthesis of Acetic Acid and Acetic Acid Anhydride from Methanol 125
CH31 ............________..,...
...
.... ........_________.....
CH3COl
i'
ROH CH3COOR CH3OR ROH
R = CH3; COCH3
CH3COOH
HI
the reaction with methyl acetate (eq. (27)) [41b], to form possibly a more
nucleophilic rhodium iodidocarbonylate [79, 41b] and to generate a general
salt effect [78].
R4EI + C W O O C H 3
E=N,P
- CH3l + CH3COOER4 (27)
The temperature dependence follows the Arrhenius equation and the reaction is
usually carried out below 200 "C. The ratio of methanollmethyl acetate affects the
overall reaction rate. With an increasing proportion of methanol, the space-time
yield (gL.h) increases (Figure 7). Therefore, the variability of the process in
continuous operation is limited to certain acetic acidacetic anhydride production
ratios.
The carbonylation of methyl acetate is discussed as an equilibrium reaction de-
pending on pressure and temperature [41b]. This might explain the strong depen-
dence of the space-time yield on CO pressure (Figure 8) [go]. Accordingly, the
combined carbonylation, and the carbonylation of methyl acetate, demand higher
process pressures than the carbonylation of methanol.
2.1.2.1 Synthesis of Acetic Acid and Acetic Acid Anhydride from Methanol 127
2.1.2.1.5 Outlook
Potential Process Improvements
A number of iodide salts have been proposed as catalyst stabilizers and copro-
moters, in particular the iodide salts of Main Group IVA, VA, and VIA elements
[99-1041. At equivalent iodide catalyst concentrations, these salts appear to have
no significant stabilization or promotional benefit over the preferred alkali metal
2.1.2. I Synthesis of Acetic Acid and Acetic Acid Anhydride ,from Methanol 129
iodide salts [5c, 231. This is consistent with previous work that demonstrates that
it is the iodide, not the respective cation of the salt, that contributes to catalyst
stabilization and rate promotion [5c, 231.
The use of heterobifunctional phosphorous-nitrogen and phosphorus-sulfur
bidentate ligands in the catalyst system is claimed to afford very high carbonyla-
tion rates under reaction conditions [ 105-1 071. These ligands presumably form
stable carbonyl complexes similar to the phosphorus-phosphorus bidendate
ligands studied by Wegman [108-1101. The long-term thermal stability and the
resistance to quaternization by CH31 of these unique heterobifunctional ligands
are questionable under reaction conditions, based on previous work [ 1101. The
apparent rate enhancement may be due simply to the formation of organic iodide
salts through quaternization with CH31.
Development of “heterogenized” homogeneous carhonylation catalysts is
being investigated also [ 1111. Since the initial investigations of “heterogenized”
rhodium catalyst systems, more thermally stable polymer backbones have
been developed, such as the crosslinked polyvinylpyridine and polyvinylpyrro-
lidone systems [ 112-1 141. High carbonylation rates with these “heterogenized”
systems are reported under reaction conditions for extended periods of contin-
uous operation [115]. For these systems to have commercial value, catalyst
leaching from the support must be negligible and polymer stability is para-
mount.
Recently, a more stable Rh catalyst for methanol carbonylation based on the
crosslinked polyvinylpyridine system has been disclosed in which the degree of
crosslinking of the resin support is as high as 60 % [ 115-el. This catalyst im-
provement is the basis for the potential development of a commercial methanol
carbonylation acetic acid process named “Acetica”. This process is being offered
for license by Chiyoda and UOP. Even with this announcement, there are still
considerable doubts whether heterogenized carbonylation catalyst systems can
compete with the low-water homogeneous Rh- and Ir-catalyzed processes
(cf. Sections 2.1.1 and 3.1.1.3).
Currently rhodium and iridium are the most effective metal catalysts for these
carbonylation processes. Some attempts have been made to substitute rhodium
and iridium in part or total by other metals: however, results are not competitive
[127, 1281.
Improvements to the basic commercial process also involve modifications to the
purification stage and implementation of chemical treatment applications within
that section, such as treatment with ozone, peroxides, or hydrogen [116-1261.
These improvements are designed specifically to remove low levels of iodides,
acetaldehyde, and acetaldehyde-derived impurities (i.e., crotonaldehyde and 2-
ethylcrotonaldehyde) to reduce the concentration of these impurities in the final
product. Removal of these impurities improves the acetic acid product quality
[116-1261.
Currently rhodium and iridium are the most effective metal catalyst for
these carbonylation processes. Some attempts have been made to substitute Rh
or Ir in part or totalby other metals; however, results are not competitive [127,
1281.
130 2.1 Carbon Monoxide and Synthesis Gas Chemistry
The direct production of acetic acid from synthesis gas [80] instead of methanol as
feedstock has demonstrated selectivities up to 80 % using rhodium fixed-bed
catalysts with Group IIIA-VIIIA promoters and alkaline metals. Other C2 com-
pounds were also formed (acetaldehyde, ethanol, and ethyl acetate) [ 1291.
A “melt” RuCoI/Bu4PBrcatalyst system yields acetic acid from syn gas at 95 %
selectivity and 97 % carbon efficiency [130].
The competitive success of these processes is primarily dependent on the prices
of syngas and achieving a high (>95 %) selectivity to acetic acid.
HCOOCH3 + Co -
cat.
HCOOCOCH3 -
H20
CHBCOOH + CO (28)
The proposed mechanism for this carbonylation reaction, which occurs in the
absence of water, involves basic catalytic steps similiar to the rhodium-catalysed
methanol carbonylation process (see Section 2.1.2.1.1). The mechanism leads to
the formation of acetyl iodide, which reacts with methyl formate to produce the
mixed anhydride [ 1331.
The production of methyl formate by carbonylation of methanol with basic
catalysts [134] can be used to separate carbon monoxide from by-product syn-
thesis gas streams, e.g., steel-mill off-gases [ 1351, to generate clean sources of
CO for production of acetic acid by methyl formate isomerization. Therefore
methyl formate could be produced near cheap CO sources and then transported
to an appropriate site for conversion to acetic acid. This route to acetic acid is
potentially competitive with a classic grass-roots methanol carbonylation process.
Though the process has not been commercialized, numerous companies have
patented the isomerization of methyl formate [ 1361.
The first oxidative carbonylation reactions (cf. Section 2.1.2.5) with methane used
superacid catalysts to perform the carbonylation in a Koch-type reaction which in-
volved protolytic oxidation of methane to the methyl cation (eq. (29) [137]):
CH4 + CO + HX - CH3COX + H2 -
H20
CH3COOH (29)
References 131
Recent investigation of this reaction indicates that the C-H bond activation
necessary for the reaction with CO can also be achieved using metal catalysts
[ 1381. It is surprising that again the Rh/I system was found to be an active catalyst,
if the reaction was carried out in water with oxygen as oxidation agent [139].
Ethane has also been used as a source for acetic acid [141].
References
[ l ] H. Cheung, R. S. Tanke, G. P. Torrence, Ullmunn’s Encycl. Ind. Chem., 6th ed., Wiley-
VCH, 2000.
[2] (a) M. K. Guerra, Acetic Acid and Acetic Anhydride, SRI International, Menlo Park, CA,
1994, Report No. 37B; (b) Anonymous, Eur: Chem. News 2000, Apr., 10.
[3] S. L. Cook, Chem. Ind. 1993, 49, 145.
[4] (a) Halcon Int. Inc. (C. Hewlett) DE 2.441.502 (1974); (b) Halcon Int. Inc. (C. Hewlett)
DE 2.462.444 (1974).
[5] (a) M. A. Murphy, B. L. Smith, G. P. Torrence, A. Aguilo, Inorg. Chim. Actu 1985, I O I ,
L47; (b) M. A. Murphy, B. L. Smith, G. P. Torrence, A. Aguilo, J. Organomet. Chem.
1987,303,257; (c) B. L. Smith, M. A. Murphy, G. P. Torrence, A. Aguilo, J. Mol. Catal.
1987, 39, 115.
[6] D. Forster, Ann. N.I! Acud. Sci. 1977, 295, 79.
[7] D. Forster, J. Am. Chem. Soc. 1976, 98, 846.
[8] A. G. Kent, B. E. Mann, C. P. Manuel, J. Chem. Soc., Chem. Commun. 1985, 728.
[9] (a) C. E. Hickey, P. M. Maitlis, J. Chem. Soc. Chem. Commun. 1984, 1609; (b)
A. Fulford, P. M. Maitlis, J. Organomet. Chem. 1974, 71, C20; (c) A. Fulford,
C. E. Hickey, P. M. Maitlis, J. Orgunomet. Chem. 1990, 398, 311; (d) A. Haynes, B.
E. Mann, D. J. Gulliver, G. E. Morris, P. M. Maitlis, J. Am. Chem. Soc. 1991, 113,
8567; (e) A. Haynes, B. E. Mann, D. J . Gulliver, G. E. Moms, P. M. Maitlis, J. Am.
Chem. Soc. 1993, 115, 4093; (f) P. M. Maitlis, A. Haynes, G. J. Sunley, M. J. Howard,
J. Chem. SOC.Dalton Trans., 1996,2187; (8) J. M. Pearson, A. Haynes, G. E. Morris, G.
J. Sunley, P. M. Maitlis, J. Chem. Soc., Chem. Commun. 1995, 1045; (h) T. Ghaffar, H.
Adams, P. M. Maitlis, G. J. Sunley, M. J. Baker, A. Haynes, J. Chem. Soc., Chem. Com-
mun. 1998, 1023.
[lo] G. W. Adamson, J. J. Daly, D. Forster, J. Organomet. Chem., 1974, 71, C17.
[ l l ] D. Forster, Adv. Organomet. Chem. 1979, 17, 255.
[12] D. Brodzki, C. Leclere, B. Denise, G. Pannetier, Bull. Chim. Soc. FI: 1976, 61.
[13] F. E. Paulik, J. F. Roth, J. Chem. Soc., Chem. Commun. 1968, 1578.
[14] D. Forster, T. C. Singleton, J. Mol. Cutul. 1982, 17, 299.
[I51 R. T. Eby, T. C. Singleton, Appl. Ind. Catul. 1983, I , 275.
[16] T. W. Dekleva, D. Forster, Adv. Catal. 1986, 34, 81.
[I71 D. Forster, T. M. Dekleva, J. Chem. Ed. 1986, 63, 204.
[ 181 J. Gauthier-Lafaye, R. Perron, Methanol et Carbonylation, RhBne-Poulenc Recherches,
Courbevoie, France, 1986 [English translation: Methanol and Carbonylation, Editions
Technip, Paris, and RhBne-Poulenc Recherches, Courbevoie, France, 1987, pp. 117-1481,
[ 191 V. H. Agreda, J. R. Zoeller, (Eds.), Acetic Acid and its Derivatives, Marcel Dekker, New
York, 1993, pp. 35-51.
[20] (a) M. J. Howard, M. D. Jones, M. S. Roberts, S. A. Taylor, Cutul. Today 1993, 18, 325;
(b) G. J. Sunley, D. J. Watson, Catal. Today 2000, 58, 293; (c) D. J. Watson, Chem. Ind.
(Dekker) 1998, 75 (Catalysis of Organic Reactions), 369; (d) J. H. Jones, Platinum Met.
Rev. 2000, 44 (3), 94.
132 2.1 Carbon Monoxide and Synthesis Gas Chemistry
[I151 (a) Chiyoda Corp. (K. Hamato, T. Minarni, K. Shimokawa, Y. Shiroto, N. Yoneda), US
5.364.963 (1994); (b) Chiyoda Corp. (S. Asaoka, K. Harnato, T. Maejima, Y. Shiroto,
N. Yoneda), US 5.334.755 (1994); (c) N. Yoneda, T. Minami, J. Weiszmann, B. Spehl-
mann, Science and Technology in Catalysis. Proc. Third Tohyo Conj On Adv. Catul.
Sci. and Technol. July 1998, 93; (d) Chiyoda Corp. (N. Yoneda, T. Minarni, Y.
Nakagawa, A. Yarnaguchi, H. Sugiyama, F. Uemura), US 6.066.762 (2000); (e)
UOP LLC (W. Leet, S. Kulprathipanja), US 6.153.792 (2000).
[I161 Daicel Chem. Ind., JP 07.025.814 (1995).
[117] Daicel Chern. Ind., JP 07.025.813 (1995).
[118] BP Chemicals (S. D. Aubigne, J. B. Cooper, B. L. Williams, D. J. Watson),
US 5.416.237 (1995).
[ 1191,Daicel Chem. Ind., JP 06.040.998 (1994).
[lY]G) Hoechst Celanese Corp. (G. A. Blay, W. D. Picard, M. 0. Scates, M. Singh),
US 5.371.286 (1994); (b) Celanese International Corp., USA (M. Singh, G. A. Blay,
M. L. Karnilaw, M. A. Meilchen, W. D. Picard, V. Santillan, M. 0. Scates, R. S.
Tanke, G. P. Torrence, R. F. Vogel, R. J. Warner), US 6.143.930 (2000).
[121] Hoechst Celanese Corp. (R. K. Gibbs, M. 0. Scates, G. P. Torrence), US 5.202.481 (1993).
[122] Hoechst Celanese Corp. (P. M. Colling, W. D. Picard, M. 0. Scates, G. P. Torrence),
EP 372.993 (1990).
[123] Hoechst Celanese Corp. (R. K. Gibbs, M. 0. Scates, G. P. Torrence), EP 322.215 (1989).
[124] Hoechst Celanese Corp. (R. K. Gibbs, M. 0. Scates, G. P. Torrence), US 5.155.266
(1992).
[I251 Hoechst Celanese Corp. (R. K. Gibbs, M. 0. Scates, G. P. Torrence), US 5.155.265
(1992).
[I261 (a) Hoechst Celanese Corp. (C. B. Hilton), US 4.615.806 (1986); (b) BP chemicals
(J. Cook, R. A. Hazel, P. J. Wilson), US 5.387.731 (1995); (c) BP Co. (M. D. Jones),
EP 482.787 (1 992).
[I271 (a) Hoechst AG (H. Erpenbach, R. Gradl, E. Jagers, A. Seidel), DE 4.034.867 (1990),
EP 0.483.536 (1991); (b) Hoechst AG (H. Erpenbach, R. Gradl, E. Jagers, A. Seidel),
DE 4.029.917 (1990), EP 0.476.333 (1991).
[128] (a) Halcon (N. Nagliari, N. Rizkalla), US 642.813 (1975); (b) Mitsubishi Gas Chern.
(T. Isshiki, Y. Kijima, Y. Miyauchi) JP 121.772-77 (1977), DE 2.844.371 (1978);
(c) Halcon (N. Rizkalla) US 219.786 (1980); (d) Halcon (N. Rizkalla) US 219.788
(1980); (e) Halcon (N. Rizkalla) US 430.094 (1982); ( f ) BP (J. Cook, R. D. Crack)
GB 8.314.137 (1983), EP 0.129.332 (1984); (8) A. A. Kelkar, R. S. Ubale, R. V. Chaud-
hari, J. Mol. Catal. 1993, 80(1), 21; (h) X. Wang, Z . Jia, Z. Wang, J. Nat. Gas Chem.
1992, I , 65; (i) S. Bischoff, K. Fujimoto, B. Liicke, Chem.-Ing.-Techn. 1994, 66(4), 516.
[129] U. Dettmeier, E. I. Leupold et al., Erdol, Kohle, Erdgas, Petrochem. 1985, 38, 59.
[130] J. F. Knifton, J. Cutal. 1985, 96, 439.
[131] J. S. Lee, J. C. Kirn, Y. G. Kirn, Appl. Catal. 1990, 57, I .
[132] D. J. Schreck, D. C. Busby, R. W. Wegman, J. Mol. Catul. 1988, 47, 117.
[133] G. Bub, H.-U. Hog, J. Mol. Catul. A, Chem. 1995, 95, 45.
[ 1341 (a) J. A. Christiansen, J. C. Gjaldboeck, Kgl. Danske Videnskab. Selskab. Medd. 1942,
20; (b) L. J. Kaplan, Chem. Eng. 1982, 89, 71.
[135] Pohang Steel, KR 9.201.987 (1989).
[136] (a) Halcon (N. Rizkall), US 268.029 (1981); (b) Halcon (N. Rizkall), US 431.450
(1982); (c) BP (D. J. Drury) GB 8.231.526 (1982), EP 0.109.212 (1984); (d) BP
(P. S. Williams), GB 8.319.184 (1983), EP 0.135.286 (1985); (e) Hiils AG (G. Bub,
H.-U. Hog), DE 3.333.317 (1983); ( f ) Union Carbide (R. W. Wegmann, D. C. Busby,
D. J. Schreck), US 557.270 (1983), EP 0.146.823 (1984); (8) Daicel (H. Kojima,
T. Fujiwa), JP 68.212-84 (1984), US 4.996.357 (1985); (h) Union Carbide (R. W. Weg-
136 2.1 Carbon Monoxide und Synthesis Gas Chemistry
mann), US 632.837 (1984), EP 0.171.651 (1985); (i) Sollac (J.-A. Cordier, F. P. Petit,
Y. Castenet, S. Melloul, A. Mortreux) FR 8.805.462 (1988), EP 0.342.084 (1989);
(i) Pohang Steel, KR 9.200.893 (1989); (k) Sollac (Y. Castanet, B. Seuillet, A. Mor-
treux, F. Petit), FR 9.105.145 (1991), EP 0.511.038 (1992).
[ 1371 (a) H. Hogeveen, J. Lukas, C. F. Robeek, Chem. Commun. 1969, 970; (b) G. A. Olah,
K. Dunne, Y. K. Mo, P. Szilagyi, J. Am. Chem. Soc. 1972, 94, 4200; (c) G. A. Olah,
A. Bagno, J. Bukala, J. Org. Chem. 1990, 55, 4284.
[138] T. Nishiguchi, K. Nakata, K. Takaki, Y. Fujiwara, Chem. Lett. 1992, 7, 1141.
[139] M. Lin, A. Sen, Nature (London) 1994, 368, 613.
[ 1401 According to unpublished results of Hoechst AG.
[141] D. Linke et al., 1. Catal. 2002, 205, 16.
R+ + CO + H20 5 R\/\COOH
Synthesis
Various molecules can serve as a starting material for the synthesis of carboxylic
acids by carbonylation. Because of the differing chemical nature of the starting
materials, special catalysts or catalytic systems have been developed. However,
despite the fact that tremendous efforts have been made to develop large-scale pro-
cesses, few have been brought to commercial maturity.
Carbonylation of Ethylene
The catalyst is a nickel hydride complex that is generated under the reaction
conditions (10-30 MPa, 250-320 "C) by reduction of the nickel salt using
Ni(C0)4 as a precursor. Assuming the catalyst to be a nickel hydride complex,
the mechanism for the formation of propionic acid is straightforward. It very
likely follows the elementary steps of the catalytic cycle outlined below
(Scheme 1). Addition of ethylene to the hydride intermediate generates an
ethyl complex which, after insertion of CO and nucleophilic attack of water,
releases propionic acid with regeneration of the initial hydride intermediate.
The dependencies of reaction parameters such as temperature, pressure, and
feed composition were investigated thoroughly in order to find optimum condi-
tions [ll].
138 2.1 Carbon Monoxide and Synthesis Gas Chemistry
H'
I
Ni
L/
Ni
I
I co
co
The catalyst is generated under reaction conditions from nickel(I1) salts. The
mechanism of this process has not been fully established: It has been suggested
that Ni(CO), which is formed in situ using one molecule of carbon monoxide
as a reducing equivalent according to eq. (3) is protonated according to eq. (4),
[ 121 yielding the active catalyst.
formed at 10-30 MPa and 250-320°C is drawn off at the top of the reactor and
cooled in a heat exchanger (2), generating steam. Part of the cooled reaction
product is recycled to the reactor for temperature regulation ( 3 ) ;the main quantity
is allowed to expand and is separated into an off-gas and a crude acid stream (4).
Nickel is recovered from the off-gas and recycled to the reactor. The off-gas is in-
cinerated with recovery of heat. The crude acid stream is subsequently dehydrated
and worked up by distillation in several columns (5).The nickel salts thus formed
are recycled to the process. The pure propionic acid is finally obtained by distilla-
tion. The product residue is channeled out of the process.
Due to its corrosiveness, which is not only determined by the water content,
pressure, and temperature, but also by the degree of purity, ordinary steel is
totally unsuitable for handling propionic acid. Only silver has proved to be a
suitable material above the boiling point up to about 230 "C [lo].
In contrast to the carbonylation of alkynes, the advantages of nickel as the
catalyst metal are much less pronounced with alkenes. As a result, various cata-
lytic systems have been developed. They can be roughly subdivided into two
classes, i. e., halogen-containing and halogen-free. So far, none of these catalyst
systems has achieved industrial significance.
Halogen-containing systems arc characterized by higher activities at lower
reaction pressures. Rhodium carbonyl chloride dimer is reported to be an active
carbonylation catalyst in the absence of additional halogen compounds [ 161.
Parallel to investigating the carbonylation of methyl iodide (from methanol
and hydrogen iodide) to acetic acid (cf. Section 2.1.2. I), the carbonylation of
ethyl iodide (from ethanol or ethylene and hydrogen iodide) to propionic acid
was investigated inter alia by Monsanto. As in the case of the production of
t
, propionicacid ~
ethylene
'f t L
by-products
carbon
monoxide
t
water
acetic acid, the most promising system seems to be rhodium iodide. The oper-
ating pressure is as low as 3 MPa; however, temperatures of around 200°C are
required. As a consequence, the system is corrosive and, in a commercial-scale
plant, materials such as Hastelloy B and C, zirconium, and stainless steel are
necessary, depending on the conditions (temperature and pressure) in the dif-
ferent areas of the unit, such as the reaction and the separation sections. Yet
another problem of the system is the toxicity of chemicals that are formed in
the process. In an operating plant large quantities of ethyl iodide are handled.
Consequently measures have to be taken to ensure that in case of an incident
no iodine is formed from ethyl iodide-containing vapors in a plume, which
would cause a serious pollution problem.
Some insight into the mechanisms of the iodine-promoted carbonylation has
been obtained by radioactive tracer techniques [ 171 and low-temperature NMR
spectroscopy [18]. The mechanism involves the formation of H1, which in a
series of reactions forms with rhodium a hydrido iodo complex which reacts
with ethylene to give an ethyl complex. Carbonylation and reductive elimination
yield propionic acid iodide. The acid itself is then obtained after hydrolysis. The
rate of carboxylation was reported to be accelerated by the addition of minor
amounts of iron, cobalt, or manganese iodide [19]. The rhodium catalyst can be
stabilized by triphenyl phosphite [20]. However, it is doubtful whether the ligand
itself would meet the requirements of an industrial-scale process.
In principle other halogens apart from iodide may also be used as a promoter.
For bromide, Monsanto reports the synthesis of propionic acid from ethylene with
selectivities of more than 99 % when a large excess of bromide in the form of hy-
drobromic acid is added to a rhodium catalyst [21]. The carbonylation is catalytic
both with respect to the rhodium and the bromide components. Nonhalogen pro-
moters in combination with rhodium as catalyst are phenols, thiophenols, thiocar-
boxylic acids, and sulfonic acids [22].
In early patents by Halcon, molybdenum carbonyls are claimed to be active cat-
alysts in the presence of nickel and iodide [23]. Iridium complexes are also re-
ported to be active in the carbonylation of olefins, in the presence of other halogen
[24] or other promoting co-catalysts such as phosphines, arsines, and stibines [25].
The formation of diethyl ketone and polyketones is frequently observed. Iridium
catalysts are in general less active than comparable rhodium systems. Since the
water-gas shift reaction becomes dominant at higher temperatures, attempts to
compensate for the lack of activity by increasing the reaction temperature have
been unsuccessful.
The use of palladium and ruthenium as halogen-free carbonylation catalysts
has been studied intensively by Shell. The catalysts were principally designed
for the carbonylation of olefins in the presence of alcohols in order to yield
carboxylic esters [26], but work also well for the synthesis of carboxylic acids
or anhydrides. The latter are formed when the reaction is conducted in an acid
as a solvent [27]. The palladium systems typically consist of palladium acetate,
tertiary phosphines, and strong acids such as mineral acids or acids with weak
or noncoordinating anions such as p-toluenesulfonic acid. Remarkable activities
are achieved when aromatic phosphines that carry pyridines as substituents are
2.1.2.2 Synthesis of Propionic and Other Acids 141
used [27]. The reaction conditions that are required are more severe than similar
palladium systems with ruthenium as the active metal center. What is crucial to all
the systems is the stability of the organic ligand.
+ HI +
CH~C O O C~HS
+ - CH3COOH C2H51 (10)
-
C2H51 CO C2H5COI (11)
C2H5COI + H20 C2H5COOH + HI (12)
CH3COOH + CO
~~
+
~
2H2 - ~
For the purpose of completeness, the synthesis of propionic acid from its anhy-
dride by hydrolysis should be mentioned here. In principle, when the carbonyla-
tion of ethylene is conducted in propionic acid instead of water as a solvent, the
reaction product is the anhydride (eq. (14)).
Similarly, when an alcohol is present the corresponding ester forms, from which
the acid is liberated analogously (eq. (15)).
HpC=CH2 + CO + ROH -
cat' /\lfO0
\R (15)
The two stoichiometries, combined with esterification, form the basis for a two-
step route for the synthesis of ethyl acetate and propionic acid from methanol and
syngas as the only feedstock.
Ethanol, in combination with halides, gives in principle the same intermediates
which form when ethylene is carbonylated in the presence of hydrohalic acids, as
discussed in detail above.
2.1.2.2 Synthesis of Propionic and Other Acids 143
References
[ l ] W. Reppe, Ann. Chim. (Paris) 1953,582, 1; W. Reppe, H. Kroper, ibid. 1953, 582, 3 8 ;
W. Reppe, H. Kroper, N. v. Kutepov, H. Pistor, ibid. 1953,582, 72; W. Reppe, H. Kroper,
H. Pistor, 0. Weissbarth, ibid. 1953, 582, 87.
[2] J. Falbe, J. Organomet. Chem. 1975, 94, 213.
131 W. Reppe et al., Ann. Chem. (Paris) 1953, 582, 116; W. Reppe, H. Vetter, ibid. 1953,
582, 133.
[4] K. Weissermel, H.-J. Arpe, Industrielle Organische Chemie, 4th ed., VCH, Weinheim,
1994, p. 154.
[5] U. Samel, W. Kohler, A. Gamer, U. Keuser, Ullmann’s Encycl. Ind. Chem., 5th ed. 1993,
Vol. A22, p. 223.
[6] Anon., Propionic Acid, BASF data sheet, BASF AG Intermediates Operating Division,
Ludwigshafen, Germany, 1991.
[7] Anon., Compound Feed Preservation with Luprosil, BASF leaflet, BASF AG Fine
Chemicals Operating Division, Ludwigshafen, Germany 1991.
[S] BASF (W. Reppe, H. Kroper), DE 862.748 (1952); BASF (W. Reppe, H. Kroper), DE
863.194 (1952).
[ 91 K. Weissermel, H.-J. Arpe, Industrielle Organische Chemie, 4th ed., VCH, Weinheim,
1994, p. 152.
[lo] BASFAG (H. Hohenschutz, D. Franz, H. Bulow, G. Dinkhauser), DE 2.133.349 (1973).
[ I l l R. Brooks, W. Gresham, J. Hardy, J. Lupton, Ind. Eng. Chem. 1957, 49, 2004.
[12] R. Heck, J. Am. Chem. Soc. 1963, 85, 2013.
[I31 P. Jolly, Comprehensive Organometallic Chemistry (Eds.: G. Wilkinson, F. G. A. Stone,
E. W. Abel), Pergamon, Oxford, 1982, Vol. 6, pp. 3, 15, 37, 101.
[ 141 BASF AG, 1995, unpublished results.
[15] M. Roper in New Trends in CO Activation (Ed.: L. Guczi), Elsevier, Amsterdam, 1991,
Chapter 9.
[16] BP Chemicals Ltd. (G. E. Foster, J. R. E. Bethell), DE 2.101.909 (1972).
[17] D. E. Moms, G. V. Johnston, Proc. Symp. Rhodium Homogeneous Catalysis, 1978,
VeszprCm Vegyip. Egy. Kozp. Konyvtara, Veszprkm, Hungary, 1978, p. 113.
[18] D. C. Roe, R. E. Sheridan, E. E. Bunel, J. Am. Chem. SOC.1994, 116, 1163.
[I91 Monsanto Company (T. C. Singleton), US 4.327.345 (1976).
[20] BP Chemicals International Ltd. (M. J. Wriglesworth, D. J. Westlake), GB 1.363.961
(1972).
[21] Monsanto Company (J. H. Craddock, J. F. Roth, A. Hershman, F. E. Paulik), US
3.989.747 (1974).
[22] Monsanto Company (D. Foster, D. E. Moms), US 3.816.490 (1971).
[23] Halcon Research and Development Corp. (R. Nabil), US 4.335.058 (1981).
[24] Monsanto Company (F. E. Paulik, A. Hershman, J. F. Roth, J. H. Craddock), US
3.989.748 (1974).
[25] Monsanto Co. (D. E. Moms, H. B. Tinker), US 3.948.962 (1974).
[26] Shell (E. Drent), EP 55.875 (1981).
[27] Shell (E. Drent, L. Petrus, S. A. J. Van Langen) EP 282.142 (1988).
[28] G. Braca, A. M. Raspolli Galletti, G. Sbrana in Oxygenates by Homologation or CO Hy-
drogenation with Metal Complexes (Ed. : G. Braca), Kluwer Academic Publishers, Dor-
drecht, 1994.
[29] J. F. Knifton, Hydrocarbon Process., Int. Ed. 1981, 60, 113.
[30] J. R. Zoeller, J. Mol. Catal. 1986, 37, 7.
[31] E. Drent, J. Mol. Catal. 1986, 37, 93.
[32] P. Escaffre, A. Thorez, P. Kalck, J. Mol. Catal. 1985, 33, 87.
2.1.2.3 Carbonylation of Benzyl-X and Aryl-X Compounds 145
[33] P. Pino, F. Piacenti, M. Bianchini in Organic Synthesis via Metal Carbonyls Vol. 2,
(Eds.: I. Wender, P. Pino), John Wiley, New York, 1977.
[341 W. Bertleff, UllrnannS Encycl. Ind. Chern. 5th ed. 1993, Vol. A5, p. 217.
[35] D. R. Levering, A. R. Glasebrook, J. Org. Chern. 1958, 23, 1836.
[36] N. S. Imyanitov, D. M. Rudkovskii, J. Appl. Chern. USSR 1968,41, 157.
2.1.2.3.1 Introduction
New functionalizing reactions with carbon monoxide to give carbonyl com-
pounds, in addition to hydroformylation, have been developing rapidly during the
past ten years, but mainly for laboratory-scale synthesis. Industrial applications of
carbon monoxide in the synthesis of fine chemicals have been until now rare. In
this section, applications of the carbonylation of benzyl-, aryl-, and related vinyl-
and allyl-X compounds are discussed [ I]. Emphasis is given especially to a fun-
damental understanding and to technically interesting developments.
R-X + n CO + NU-H -
catalyst
R-(CO),-NU + HX (1)
From formal retrosynthetic considerations and a mechanistic point of view
these carbonylations are closely related. The reactions are thought to proceed as
shown in Scheme 1. The salient points of the mechanism include: ligand dissocia-
tion to the active catalyst (eq. (2)), oxidative addition (eq. (3)) of the organic com-
pound to a metal(0) complex (e. g., M = Pd, Co, Ni, Pt; L = PR3), CO insertion
forming a metal(I1) acyl complex (eq. (4)), either reductive elimination (eq. ( 5 ) )
or reaction of this complex with nucleophiles yielding the carbonylated product
and an X(hydrido)metal(II) complex (eq. (6)) and elimination of HX to regenerate
the original catalyst (eq. (7)).
Clearly, the first step in the carbonylation of allylic and benzylic derivatives to
3,4-unsaturated carboxylic acid derivatives and arylacetic acid derivatives,
respectively, requires activation of a C-X bond at an sp3-hybridized carbon
atom. Such activation could proceed either via nucleophilic attack with anionic,
18-electron metal complexes, which has been described, e. g., with cobalt [2]
146 2.1 Carbon Monoxide and Synthesis Gas Chemistry
and iron catalysts [3], or via oxidative addition with electronically unsaturated
catalysts, e. g., nickel [4], rhodium [5], platinum [5a], and mainly palladium
compounds [6].
MOLx + 2 - MOL~ + 2 L (2)
MoLx + R-X . (3)
-
RMIIXL~
co
RMIIXL~
RCO-M~~XL~
+
+
-
-
RCO-M~~XL~
MOL~ + RCO-x
RCO-NU + Hm"XLx
(4)
(5)
or RCO-M"XLx NuH (6)
HMIIXL~ - HX + MoLx (7)
Scheme 1. General mechanism of the carbonylation of C-X.
which is in agreement with the magnitudes of the C-X bond energies. The
presence of electron-withdrawing groups or an additional coordination site
(e.g., the o-acetamido group) on the aryl ring accelerates the reaction. For the
carbonylation of iodo- and activated bromo-aromatics the rate-determining step
of the reaction is the nucleophilic attack on an acylmetal intermediate. Thus, ami-
dation proceeds more rapidly than esterification under similar conditions. Stereo-
specifity in carbonylations of cis or trans vinylic halides is also greater for amida-
tions (100 % retention) compared with esterifications (90-95 % retention).
As an example, the mechanism of the palladium-catalyzed methoxycarbon-
ylation of bromobenzene has been investigated in detail by cylindrical internal re-
flectance-Fourier transform infrared spectroscopy (CIR-FTIR) [ lo]. Infrared
spectra of the active reaction at high alcohol concentration show that the
dominant palladium complex does not contain a carbonyl group, which is con-
sistent with a rate-limiting step involving oxidative addition of bromobenzene
to a palladium-phosphine complex. At low methanol concentrations the palla-
dium-acyl complex predominates and the rate strongly depends on the basicity
of the base. The acyl complex is quite stable unless both alcohol and base are pre-
sent, suggesting that the active species for nucleophilic attack is an alkoxide ion.
Beside alkoxide itself, alcoholate complexes of various elements, such as boron,
aluminum, and titanium, can act as alkoxide source. Kudo and coworkers [ 111 re-
ported for alkoxycarbonylations the following order of reactivity:
ally1 > benzyl > phenyl = methyl > vinyl > propyl > ethyl
2.1.2.3 Curbonylution of Benzyl-X and Aryl-X Compounds 147
This again correlates with the dissociation energy of the R-X bond.
Most work reported on carbonylations of C-X used corresponding halides as
starting materials. Moreover, diazonium compounds [ 121, triflates [ 131, alkyl-,
aryl- or fluorosulfonates [ 141, or iodoxyarenes [ 151 (although technically not
very important), were used as starting materials because of the ease of C-X
activation.
After insertion of CO, the resulting metal acyl complex could undergo a
reductive elimination of RCOX. Alternatively, it may react with a variety of
nucleophilic counterparts, which is what makes this chemistry so valuable in
organic synthesis. Depending on the reaction media and the conditions, it is
possible to synthesize acids, esters, amides, or acid fluorides from the same start-
ing material, as shown in Scheme 2 for aryl-X compounds [16].
Moreover, aryl-oxazoles, -imidazoles [ 171, or -thiazoles [ 181, anhydrides [ 191,
and imides [20] are accessible via intramolecular Heck-type carbonylations. In
addition to typical acid derivatives, aldehydes [2 11, ketones [22], aroyl cyanides,
aroyl acetylenes, and their derivatives [23] could be synthesized via nucleophilic
attack of the acyl metal complex with the corresponding hydrogen or carbon
nucleophiles. Even anionic metal complexes like [Co(CO)J can act as nucleo-
philes and lead to aroylcobalt complexes as products [24].
Depending on the catalyst system and the reaction conditions, especially at ele-
vated CO pressure it is possible to obtain selectively double carbonylation
reactions to 1-keto carboxylic derivatives [25]. Recent mechanistic investigations
have shown that double CO insertion into the palladium-carbon bond does not
occur directly; instead, the terminal step of double carbonylation is generally a
coupling reaction between metal-bonded acyl, alkoxycarbonyl or amidocarbonyl
groups and CO.
Halides are the dominating starting materials for carbonylation of aryl-X
derivatives. This is not true for benzyl-X and allyl-X compounds. Here, alcohol
derivatives [26] such as acetates, carbonates, ethers, and phosphates, and the
alcohols themselves, are more important today. According to Murahashi et al.
[27] the reactivity of the leaving group of allylic substrates decreases in the order
Br > OP(O)OEt), > C1 > OCOCF3 > OC0,Et > OCOPh > OCOMe
No reactivity was found for OPh, NEt,, and OH as leaving group. For allylic acet-
ates the carbonylation has been a problem for some time. It has been shown that
for the intermediate allylpalladium acetate complex, the back reaction to form
ally1 acetates proceeds faster than the insertion of CO into the complex [28]. In-
troduction of bromide ions as co-catalyst lead to a fast ligand exchange of the
acetate with bromide. Therefore the resulting bromide complexes could be carbo-
nylated in moderate to good yields [27]. A similar co-catalysis of chloride ions
was observed in the carbonylation of 4-hydroxybenzyl alcohol to 4-hydroxyphe-
nylacetic acid with palladium-hydrogen chloride systems.
6'. 6 co
c%E)8
H20,PhOPh
40 % NaOH
~
/
C02Na
H20, HCI,
-NaCI
&02H (8)
In 1992 the world market for arylpropionic acids (profenes) which are used
as nonsteroidal antiinflammatory agents was > $ 2.5 billion ($ 2500 million).
2.1.2.3 Carbonylation of Benzyl-X and Atyl-X Compounds 149
$ / 30 "C
MeOH + $ o /
5 barHP,
PdK, H m 50
~ ~bar
H20, ~HCI
~ CO,~130
~ "C $co2H
? ~ t o n/~ (9)
. N
co
o & t
COzEt
+ co
cat.
NEt3, THF
MeCN,lOo"C- Wc:::: 0
85-92 Yo
(12)
cat. = Pd, Ni, Co
-
-
OMe
\
'
OMe
Pd cat.
+ OMe +- C02Me (14)
I 30 bar CO
/ toluene, 100 "C 80 Yo
PdCIz(PPh3)2
" r CH3
0 / X + co 160 "C, 60 bar
CsHs, Ace0
OAc
(15)
X = OAc, Br 76 %
152 2.1 Carbon Monoxide and Synthesis Gas Chemistry
6
R'
Br
+ CO + ROH
(CO)4CoCH,CO,Et
25-35 "C, 1 bar
MeOH R'
C02R
12-86 Yo
R' = H, CI, CH30, CH3
the alkoxy carbonylation of aryl chlorides. Critical to the success of this method is
the use of cyclohexyl-substituted bidentate ferrocenyl phosphines, along with so-
dium carbonate as a basc.
It is important to notice that certain N-heteroaromatic chlorides are much more
readily carbonylated, due to the reduction of electron density in the aromatic ring
and stronger polarization of the C-CI bond. An overview of the alkoxycarbonyl-
ation of N-heteroaryl chloride has been published recently [Sob].
Despite its potential, none of the methods described so far has been used for
commercial production. This is partly due to the low catalyst activities. Turnover
frequencies (TOF) remain usually below 20 h-'. For any of the methods to be
of practical value, more research is clearly needed in future, taking technical
questions such as catalyst activity (TON, TOF), catalyst lifetime, and recycling
into consideration. The concept of two-phase catalysis using water-soluble
organometallic catalysts [Sl] might lead to new oppurtunities here. New ap-
proaches for the carbonylation of bromobenzene [S2] and substituted benzylic
chlorides [S3] using water-soluble palladium catalysts with triphenylphosphine
trisulfonate (TPPTS, cf. Section 3.1.1.1) as ligand offer efficient product separa-
tion together with more active catalyst systems. As an example, the carbony-
lation of benzyl chloride proceeds in a biphasic medium with a TON of more
than 1500, a significant improvement compared with the homogeneous organic
system [S3].
References
[ l ] Reviews: (a) M. Beller, B. Cornils, C. D. Frohning, C. W. Kohlpaintner, J. Mol. Catal.
1995, 104, 17; (b) H. M. Colquhoun, D. J. Thompson, M. V. Twigg, Carbonylation,
Direct Synthesis of Carbonyl Compounds, Plenum Press, New York, 1991; (c)
R. F. Heck, Palladium Reagents in Organic Syntheses, Academic Press, New York,
1985; (d) Y. V. Gulevich, N. A. Bumagin, I. P. Beletskaya, Russ. Chem. Rev. 1988,
57, 299; (e) M. Roper, Stud. Surf Sci. Catal. 1991,64, 381 ; (f) D. J. Thompson in Com-
prehensive Orgunic Synthesis, (Eds.: B. M. Trost, I. Fleming) Pergamon Press, Oxford,
1991, Vol. 3, p. 1015; (8) M. Beller, C. Bolm, Transition Metals for Organic Synthesis,
Wiley-VCH, Weinheim, 1998.
[2] (a) Y. Hu, J.-X. Wang, W. Cui, Synth. Commun. 1991, 24, 1743; (b) S. C. Shim,
C. H. Doh, W. H. Park, Y. G. Kwon, H. S. Lee, J. Organomet. Chem. 1990, 382,
419; (c) M. Foa, F. Francalanci, E. Bencini, A. Gardano, J . Organomet. Chem. 1985,
285, 293; (d) V. Galamb, G. Palyi, F. Ungvary, L. Marko, R. Boese, G. Schmid, J.
Am. Chem. Soc. 1986, 108, 3344.
[3] (a) G. Tanguy, B. Weinberger, H. Des Abbayes, Tetrahedron Lett. 1983, 24, 4005; (b) S.
G. Davies, A. J. Smallridge, A. Ibbotson, J. Organomet. Chem. 1990, 386, 195.
[4] (a) 1. Amer, H. Alper, J. Am. Chem. Soc. 1989, 111, 927; (b) S. R. Adapa, C. S. N. Pra-
sad, J. Chem. Soc., Perkin Trans. 1989, I , 1706.
[5] (a) J. F. Knifton, J. Organomet. Chem. 1980, 188, 220; (b) S.-I. Murahashi, Y. Imada,
Chem. Lett. 1985, 1477.
[6] (a) S. Zhang, S. Xiao, M. Ran, H. Dai, J. Mol. Catal. 1987, 115, 1; (b) H. Alper,
K. Hashem, J. Heveling, Organornetallics 1982, I , 775; (c) K. Yamamoto, R. Deguchi,
J. Tsuji, Bull. Chem. SOC.Jpn. 1985, 58, 3397; (d) T. Kobayashi, M. Tanaka, J. Mol.
154 2.1 Carbon Monoxide and Synthesis Gas Chemistry
Catal. 1988,47,41; (e) T. Kobayashi, F. Abe, M. Tanaka, J. Mol. Catal. 1988,45,91; (f)
T. Okano, N. Okabe, J. Kijii, Bull. Chem. Soc. Jpn. 1992, 65, 2589.
[7] Some examples: (a) D. Valentine, J. W. Tilley, R. A. LeMathieu, J. Org. Chem. 1981,46,
4614; (b) A. Schoenberg, I. Batoletti, R. F. Heck, J. Org. Chem. 1974, 39, 3318; (c) A.
Schoenberg, R. F. Heck, J. Org. Chem. 1974, 39, 3327; (d) P. P. Nicholas, J. Org. Chem.
1987, 52, 5266; (e) J. K. Stille, P. K. Wong, J. Org. Chem. 1975, 40, 532.
[S] K. Kudo, T. Shibata, T. Kashimura, S . Mori, N. Sugita, Chem. Lett. 1987, 577.
[9] I. Amer, H. Alper, J. Org. Chem. 1988, 53, 5147.
[lo] (a) W. R. Moser, A. W. Wang, N. K. Kildahl, J. Am. Chem. Soc. 1988, 110, 2816; (b) W.
R. Moser, A. W. Wang, N. K. Kildahl, Chem. Znd. (Dekker), 1990, 40, 137.
[ I l l K. Kudo, M. Sato, M. Hidai, Y. Uchida, Bull. Chem. Soc. Jpn. 1973, 46, 2820.
[12] (a) K. Kikukawa, K. Kono, K. Nagira, F. Wada, T. Matsuda, J. Org. Chem. 1981, 46,
4413; (b) K. Kikukawa, T. Totoki, F. Wada, T. Matsuda, J. Organomet. Chem. 1984,
270, 283.
[I31 (a) Review: K. Ritter, Synthesis 1993, 735; (b) G. T. Crisp, A. G. Meyer, J. Org. Chem.
1992, 57, 6972; (c) J. Wrobel, A. Dietrich, Tetrahedron Lett. 1993, 34, 3543; (d) Y. Uo-
zumi, N. Suzuki, A. Ogiwara, T. Hayashi, Tetrahedron, 1994, 50, 4293; (e) M. Ishikura,
M. Terashima, J. Org. Chem. 1994,59, 2634; (f) C. Haffner, Tetrahedron Lett. 1994,35,
1349.
[14] (a) G. Cometti, A. Du Vosel, F. Francalanci, R . Santi, W. Cabri, M. Foa, J. Organo-
met. Chem. 1993, 451, C13; (b) G. P. Roth, J. A. Thomas, Tetrahedron Lett. 1992,
33, 1959.
[I51 V. V. Grushin, H. Alper, J. Org. Chem. 1993, 58, 4794.
[16] (a) N. A. Bumagin, K. V. Nikitin, I. P. Beletskaya, J. Organomet. Chem. 1988, 358, 563;
(b) J. T. Lee, H. Alper, Organometallics 1990, 9, 3064; (c) M. Foa, F. Francalani, A. Gar-
dano, G. Cainelli, A. Umani-Ronchi, J. Organomet. Chem. 1983, 248, 225; (d) D. E.
Bergbreiter, B. Chen, D. Weatherford, J. Mol. Catal. 1992, 74, 409; (e) R. Vanderesse,
J. Marchal, P. Caubere, Synth. Commun. 1993, 23, 1361; (0 K. Maeda, H. Yagita, K.
Omata, K. Fujimoto, J. Mol. Catal. 1992, 71, 347; (g) T. Kobayashi, M. Tanaka, J. Or-
ganomet. Chem. 1982,233, C64; (h) T. Okano, N. Harada, J. Kijii, Bull. Chem. Soc. Jpn.
1992, 65, 1741.
[ 171 (a) R. J. Perry, B. D. Wilson, J. Org. Chem. 1992,57,6351; (b) R. J. Perry, B. D. Wilson,
J. Org. Chem. 1993, 58, 7016.
[18] R. J. Perry, B. D. Wilson, Organometallics 1994, 13, 3346.
[19] 1. Pri-Bar, H. Alper, J. Org. Chem. 1989, 54, 36.
[20] R. J. Perry, S. R. Turner, J. Org. Chem. 1991, 56, 6573.
[21] (a) T. Okano, N. Harada, J. Kijii, Bull. Chem. Soc. Jpn. 1994,67,2329; (b) Y. Misumi, Y.
Ishii, M. Hidai, J. Mol. Catal. 1993, 78, 1 ; (c) Y. Ben-David, M. Portnoy, D. Milstein, J .
Chem. Soc., Chem. Commun. 1989, 1816; (d) V. P. Baillargeon, J. K. Stille, J. Am.
Chem. Soc. 1986, 108, 452.
[22] (a) M. Ishikura, M. Terashima, J. Org. Chem. 1994, 59, 2634; (b) J. J. Brunet,
M. Taillefer, 1. Organomet. Chem. 1990, 384, 190; (c) A. C. Gyorkos, J. K. Stille, S.
L. Hegedus, J. Am. Chem. SOC. 1990, 112, 8465; (d) Y. Hatanaka, S. Fukushima, T.
Hiyama, Tetrahedron 1992, 48, 2113; (e) R. Grigg, J. Redpath, V. Sridharan,
D. Wilson, Tetrahedron Lett. 1994, 35, 4429.
1231 (a) M. Tanaka, Bull. Chem. Soc. Jpn. 1981, 54, 637; (b) L. Delaude, A. M. Masdeu,
H. Alper, Synthesis 1994, 1149; (c) K. Nozaki, N. Sato, H. Takaya, J. Org. Chem.
1994, 59, 2679.
[24] Y. Misumi, Y. Ishii, M. Hidai, Chem. Lett. 1994, 695.
[25] (a) F. Ozawa, H. Soyama, H. Yanagihara, I. Aoyama, H. Takino, K. Izawa, T. Yamamoto,
A. Yamamoto, J. Am. Chem. Soc. 1985, 107, 3235; (b) H. Yamashitd, T. Sakakura, T.
References 155
Kobayashi, M. Tanaka, J. Mol. Catal. 1988, 48, 69; (c) L. Huang, F. Ozawa, A. Yama-
moto, Orgunometullics 1990, 9, 2603.
[26] (a) S.-I. Murahashi, Y. Imada, Y. Taniguchi, S . Shinya, .I. Org. Chem. 1993,58, 1538; (b)
J. Tsuji, Tetrahedron 1986, 42, 4361; (c) D. Neibecker, J. Oirier, I. Tkatchenko, J. Org.
Chem. 1989, 54, 2459; (d) Y. Imada, 0. Shibata, S.4. Murahashi, J . Organomet. Chem.
1993, 451, 183; (e) G. Cavinato, L. Toniolo, J. Mol. Catal. 1993, 78, 131.
[27] Murahashi, Y. Imada, Y. Taniguchi, S. Higashiura, Tetrahedron Lett. 1988,29,4945.
1281 T. Yamamoto, M. Akimoto, 0. Saito, A. Yamamoto, Organometallics 1986, 5, 1559.
[29] (a) H. Alper, Adv. Organomet. Cherrr. 1981, 19, 183; (b) F. Haasz, T. Bartik, V. Galamb,
G. Palyi, Organometallics 1990, 9, 2773.
[30] J.-J. Brunet, C. Sidot, P. Caubere, J. Org. Chem. 1983, 48, 1919.
1311 (a) L. Cassar, Chem. Znd. (Milan) 1985, 67, 256; (b) G. W. Parshall, W. A. Nugent,
ChemTech 1988, 314.
1321 (a) Ethyl Corp. (B. C. Stahly, R. W. Lin, E. E. Atkinson), US 04.990.658 (1989); Chem.
Abstr: 1991,114,246962; (b) Daicel Chem. Ind. (M. Kawabe, H. Kojima), JP 63.162.044
(1986); Chem. Abstr: 1988, 109, 238149; (c) Daicel Chem. Ind. (Y. Tanaka, H. Kojima,
Y. Tsuji, GB 02.199.030 (1986); Chem. Abstr: 1988, 109, 212807n; (d) Nippon Petro-
chem. (i. Shimizu, Y. Matsumura, Y. Inomata, K. Uchida), JP 02.101.041 (1990);
Chem. Abstr: 1990, 113, 97202e; (e) Mitsubishi Gas Chemical Co. (K. Tanaka, Y.
Shima), EP 00.361.021 (1990); Chem. Ahstr: 1990, 113, 114825e.
[33] (a) Hoechst Celanese Corporation (V. Elango, M. A. Murphy, G. L. Moss, B. L. Smith,
K. G. Davenport, G. N. Mott), EP 00.284.310 (1988); Chem. Abstc 1989, 110, 153916t;
(b) Hoechst AG (S. Rittner, A. Schmidt, L. 0. Wheeler, G. L. Moss, E. G. Zey), EP
00.326.027 (1989); Chem. Abstc 1990, 112, 35448k.
1341 J. N. Armor, Appl. Catal. 1991, 78, 141.
1351 H. Arzournanian, G. Buono, M. B. Choukrad, J.-F. Petrignani, Organometallics 1988, 7,
59.
1361 J. M. Baird, J. R. Kern, G. R. Lee, D. J. Morgans, M. L. Sparacino, J. Org. Chem. 1991,
56, 1928.
[37] B. M. Choudary, N. P. Reddy, B. Ashok, Appl. Catal. 1987, 32, 357.
1381 Y. Kubota, T. Hanaoka, K. Takeuchi, Y. Sugi, Synlett 1994, 515.
[39] (a) S. D. Knight, L. E. Overman, G. Pairaudeau, J. Am. Chem. Soc. 1993, 115, 9293; (b)
E.-I. Negishi, Y. Zhang, I. Shimoyama, G. Wu, Tetrahedron Lett. 1990, 31, 2841; (c) S.
Torii, H. Okumoto, L. H. Xu, Tetrahedron Lett. 1990, 31, 7175.
[40] E.-I. Negishi, Y. Zhang, I. Shimoyama, G. Wu, J. Am. Chem. Soc. 1989, 111, 8018.
[41] (a) T. Sugihara, C. Coperet, Z. Owczarczyk, L. S. Haning, E.-I. Negishi, J. Am. Chem.
Soc. 1994,116, 7923; (b) R. Grigg, P. Kennewell, A. J. Teasdale, Tetrahedron Lett. 1994,
33, 7789; (c) E.-I. Negishi, Pure Appl. Chem. 1992, 64, 323.
[42] (a) M. C. Bonnet, J. Coombes, B. Manzano, D. Neibecker, I. Tkatchenko, J. Mol.
Catal. 1989, 52, 263; (b) D. Neibecker, J. Poirier, I. Tkatchenko, J. Org. Chem. 1989,
54, 2459.
[43] (a) E.-I. Negishi, G. Wu, J. M. Tour, Tetrahedron Lett. 1988, 29, 6745; (b) A. Cowell, J.
K. Stille, J. Am. Chem. Soc. 1980, 107, 4193; (c) Y. Tamaru, T. Bando, M. Hojo,
Z. Yoshida, Tetrahedron Lett. 1987, 28, 3497.
[44] (a) Y. Koyasu, M. Matsukaza, Y. Hiroe, Y. Uchida, M. Hidai, J. Chem. Soc., Chem. Com-
mun. 1987, 575; (b) H. Matsuzaka, Y. Hiroe, M. Iwasaki, Y. Ishii, Y. Koyasu, M. Hidai,
J. Org. Chem. 1988, 53, 3832; (c) M. Iwasaki, Y. Kobayashi, J.-P. Li, H. Matsuzaka, Y.
Ishii, M. Hidai, J. Org. Chem. 1991, 56, 1922.
[45] (a) J.-J. Brunet, C. Sidot, P. Caubere, Tetrahedron Lett. 1981, 22, 1013; (b) K. Kudo, T.
Shibata, T. Kashimura, S. Mori, N. Sugita, Chem. Lett. 1987, 577.
1461 M. Foa, F. Francalanci, J. Mol. Catal. 1987, 41, 89.
2. I Carbon Monoxide and Synthesis Gas Chemistry
2.1.2.4 Amidocarbonylation
John F: Knifton
2.1.2.4.1 Introduction
Amidocarbonylation is a recently developed, organometallic-catalyzed route to
amino acid generation - particularly N-acyl a-amino acids - using either alde-
hydes or alkenes as starting materials and synthesis gas as an integral building
block. The two principal classes of reaction are illustrated in eqs. (1) and (2).
Both syntheses offer the opportunity to introduce two functionalities, amido and
carboxylate, simultaneously where an amide is the co-reactant. Homogeneous
amidocarbonylation catalysts are typically cobalt carbonyl-based, or utilize
transition-metal binary systems, e. g. cobalt-rhodium, cobalt-palladium, and
cobalt-iron.
2.1.2.4 Amidocarbonylation 157
Currently, most amino acids are obtained from natural resources and/or by fer-
mentation. Amidocarbonylation is a viable alternative to the conventional Strecker
reaction, which utilizes toxic hydrogen cyanide and ammonia to make aliphatic
amino acids from aldehydes.
Long-chain alkyl N-acetyl amino acids, which have applications as detergents and
thickeners, may be prepared from monoolefins, acetamide, and synthesis gas [ 10,
111 in the presence of cobalt-rhodium or cobalt catalysts. Both hydroformylation
and amidocarbonylation occur in a single step (eq. (6)). Starting with typically
available, CI2-Cl4, straight-chain, a-olefin feedstocks, amido acids with up to
95 % linearity can be generated using the cobalt-rhodium bimetallic catalyst
[8]. Advantages of this bimetallic catalyst system include excellent reproducibil-
ity, high product yields and linearity, as well as the need for only moderate syn
gas pressures. Purification procedures by recrystallization have been worked
out [ 121.
Diolefins
Functionalized Olefins
U
2. H30+
78
2
0“’
1 2n34 47
a) Formation of the new C-C bond may occur at positions 1 or 2, 3 or 4, 7 or 8 of the olefinic
double bond.
Polyamide-
ester
Pol yamide
-85 %
-80 %
a) Formation of the new C-C bond may occur at positions 1 or 2 of the olefinic double bond.
2.1.2.4 Amidocarbonylation 161
Aldehyde Amidocarbonylation
N-Acetylglycine, the simplest amido acid, has been generated from paraformal-
dehyde in good yields (eq. (9)) [16]. Improved catalyst recovery can be achieved
by combining cobalt carbonyl with weakly coordinating ligands [I71 such as
diphenyl sulfoxide and succinonitrile. The use of stronger bases, such as tri(n-bu-
tyl)phosphine, allows reaction to proceed at lower pressures. By comparison,
chelating agents, including TMEDA (N,N,N',N'-tetramethylethylenediamine)
adversely affect the reaction rate.
COIH2 H
(CH20)x + CH3CONHz H02C-N (9)
Y
0
Alkyl Sarcosinates
This simple synthesis, which avoids the use of chloride, allows the introduction
of both the carboxylic acid and the secondary amide moieties in a single step [21,
25-27].
2.1.2.4.3 Mechanism
Detailed mechanisms for the amidocarbonylation reaction have been proposed by
both Pino [2] and Magnus [4], wherein the first step is the formation of a hemi-
amidal, followed by the nucleophilic substitution of a hydroxyl group by cobalt
tetracarbonyl hydride and carbonyl insertion to an (a-amidoalkanoyl) cobalt inter-
mediate. This intermediate then provides the desired N-acyl-a-amino acid by di-
rect hydrolysis, or via an lactame intermediate, followed by hydrolysis.
In a very elegant mechanistic study by Ojima et al., involving the amidocarbo-
nylation of three structurally related cyclic amides having methallyl side chains
(utilizing cobalt carbonyl catalysis) they have demonstrated [23] that coordination
of the amide carbonyl to the cobalt metal is essential for amidocarbonylation,
whereas lactame formation is not. A general mechanism of amidocarbonylation,
featuring the very unique hydrolysis (alcoholysis) of the acyl-cobalt bond by
water (or alcohol) generated in situ, is reproduced in Scheme 1 [23].
2.1.2.4 Amidocurbonylution 163
2.1.2.4.4 Conclusions
In conclusion, the development of amidocarbonylation technology over the past
20 years has led to a gamut of exciting new amino acid chemistry. Potential
advantages to the novel cobalt-based catalysis include the following [24].
(1) The ability has been demonstrated to make a host of useful amido acid
products, with applications as surface-active agents, specialty surfactants,
food additives, chelating agents, and intermediates for sweeteners, etc.
(2) Less hazardous reagents are required than in the Strecker process.
(3) Specialty chemicals are being produced from inexpensive aldehyde/olefin
feedstocks, independently of natural products.
(4) There is the opportunity to prepare specialty chemicals using synthesis gas as
a basic building block.
References
[ l ] H. Wakamatsu, J. Uda, N. Yamakami, J. Chem. SOC.,Chem. Commun. 1971, 1540.
[2] J.-J. Parnaud, G. Campari, P. Pino, J. Mol. Card. 1979, 6, 341.
[3] D. P. Getman, 187th ACS Div. Ind. Eng. Chem. Meeting, St. Louis, Mo. 1984, Paper 109.
[4] P. Magnus, M. Slater, Tetrahedron Lett. 1987, 28, 2829.
[S] I. Ojima, J. Mol. Catal. 1986, 37, 2.5.
[6] I. Ojima, K. Hirai, M. Fujita, T. Fuchikawa, J. Organomet. Chem. 1985, 279, 203.
[7] 1. Ojima, M. Okabe, K. Kato, H. B. Kwon, I. T. Horvath, J. Am. Chem. Soc. 1988, 110,
150.
[8] J. J. Lin, J. F. Knifton, Homogeneous Transition Metal Catalyzed Reactions (Eds.: W. R.
Moser, D. W. Slocum), Adv. Chem. Sel: 1992, 230, 235.
[9] J. J. Lin, J. F. Knifton, CHEMTECH, 1992, 248.
[lo] I. Ojima, Chem. Rev. 1988, 88, 1011.
[ I l l Institute FranGais du Petrole (R. Stern, A. Hirschauer, D. Commereuc, Y. Chauvin), US
4.264.515 (1981).
[12] Texaco Inc. (J. J. Lin), US 4.676.933 (1987).
[I31 Texaco Inc. (J. J. Lin), US 4.892.687 (1990).
[14] Texaco Inc. (J. J. Lin), US 4.720.573 (1988).
[15] Texaco Inc. (J. J. Lin), US 4.849.543 (1989).
[16] Ajinomoto Co., Inc. (H. Wakamatsu, J. Uda, N. Yamagami), US 3.766.266 (1973).
[17] Texaco Inc. (J. J. Lin, J. F. Knifton, E. L. Yeakey), US 4.918.222 (1990).
[18] W. S. Fong, Sweeteners, Stanford Research Institute Report No. 170, 1984.
[I91 M. Hatada, J. Jancarik, B. Graves, S.-H. Kim, J. Am. Chem. SOC. 1985, 107, 4279.
[20] Texaco Inc. (J. J. Lin, J. F. Knifton), US 4.891.442 (1990).
[21] J. J. Lin, US Patent Application.
[22] Texaco Inc. (J. J. Lin), US 4.620.949 (1986).
[23] J. Ojima, Z. Zhang, Organometallics 1990, 9, 3122.
[24] J. F. Knifton, J. J. Lin, D. A. Storm, S. F. Wong, Catal. Today 1993, 18, 355.
[25] Hoechst AG (M. Beller, H. Fischer, P. GroB, T. Gerdau), DE 4.415.712 (1994).
[26] Hoechst AG (S. Bogdanovic, H. GeiBler, M. Beller, H. Fischer, K. Raab), DE application
19,545,641.6 (1995).
[27] M. Beller, B. Cornils, C. D. Frohning, C. W. Kohlpaintner, J. Mol. Catal. A: 1995,104, 17.
2.1.2.5.1 Introduction
Carbonylations which are accompanied by oxidation reactions, are frequently
called “oxidative carbonylations”. Reactions of this type are usually carried out
in the presence of a catalyst and an oxidant, for example air. In principle, similar
starting materials to those in classical Reppe carbonylations may be used, but as a
result of the additional oxidation step different reaction products are obtained. To
some extent, this method represents an extension of the Reppe carbonylation. For
2.1.2.5 Oxidative Curbonylution 165
4ROH + 3CO + 02 -
cat.
R-0-COOR + ROOC-COOR + 2H20 (1)
Nearly all catalyst systems which are used for oxidative carbonylations are
based on Pd2+salts and complexes formed from them. They are modified by li-
gands, such as phosphines and amines, and promoters (for example, halogen, hy-
drochloric or hydrobromic acid) as well as different types of co-catalysts. In ad-
dition, there is a strong dependence on the chosen solvent, which has a great in-
fluence on the course of an oxidative carbonylation. The following conditions
have to be considered.
(1) Pure carbonyl compounds of palladium are not known; complexes of palla-
dium and CO have to contain further ligands to stabilize the whole complex.
(2) The oxidation of a substrate by any Pd2+ species in principle is a stoichio-
metric reaction, consuming first of all molar amounts of the Pd2+ present,
thus forming equivalent quantities of Pdo. If catalytic oxidative carbonylations
are required with respect to the palladium compound, appropriate conditions
for the reoxidation of Pdo have to be found. This may be achieved by the pre-
sence of suitable co-catalysts, for example of certain transition metal salts,
which are capable of changing their oxidation state.
( 3 ) As a strongly oxidizing agent Pd2+is readily reduced even by CO, giving Pdo
especially in the presence of acids. Reoxidants such as Cu2+,Fe3+, or others,
stabilize the Pd2' species.
For example, if the co-catalyst system Cu2+/Cu+is used for the regeneration
of Pd2+ from Pd' formed during the course of the reaction, the simultaneously
arising Cu+ has to be regenerated itself by another oxidant, for example oxygen.
In this case water arises as a side product. In Scheme 1 this is shown in a sim-
plified form.
educt oxidant
product reduction
product
The exact tuning of each single step of the reaction is usually not easy and
leaves a wide field for optimization by variation of catalysts, co-catalysts, promot-
ing compounds, and solvents. Therefore, and because of the numerous chances
and challenges oxidative carbonylations offer to synthetic chemistry, it is easy
understandable that research activities have been increasing during the last two
decades. Homogeneous oxidative carbonylations in some cases already have
industrial importance, for example in the manufacture of dimethyl carbonate
and dibutyl oxalate. In a number of other cases intensive efforts can be observed
to develop new processes based on this reaction type, thus providing attractive
alternatives to current procedures. The recent literature shows many patent appli-
cations directed to the manufacture of organic carbonates, acrylicacid, or adipic
acid precursors by oxidative carbonylation. Nevertheless, attempts are made to
substitute even well-developed homogeneously catalyzed procedures by heteroge-
neously catalyzed reactions, the latter having the advantage of easier handling and
separation of catalysts.
The very first observed oxidative carbonylation was the stoichiometric reaction of
CO with a complex prepared from ethylene and PdC12, which was found in 1963.
In benzene as solvent 3-chloropropionyl chloride was obtained. Higher alkenes
having terminal double bonds under analogous conditions predominantly yielded
terminal carboxylic acid chlorides with a chlorine as substituent in the 2-position
[3-51. In the presence of alcohols the corresponding esters were obtained.
Depending on the nature of the substrate and on the chosen reaction parameters
twofold carbonylations were also observed (Scheme 2). For example, under com-
parable reaction conditions the styrene-PdC12 complex gave a mixture of methyl
cinnamate and dimethyl 2-phenylsuccinate [ 5 ] . Using PdC12, MgC12, and sodium
CI
COCl
R1&
CI
J\/COOR2
R1
&COOR2
R1 = H, alkyl, phenyl; R2 = alkyl
- Pd', - 2 HCI R200C
Scheme 2
2.1.2.5 Oxidative Carbonylation 167
R’
R 2C
0,O
,)OR2 + R 2 0 0 CL C O O R ’
R’, R2 = alkyl
The reaction of ethylene with CO and oxygen using alcohols as solvents and
PdCI2/FeCl3as the catalyst system may serve as another well-developed example.
Dialkyl succinates are obtained in fair yields, while alkyl P-alkoxypropionates
occur as side products [6, 681. Simultaneously generated water is removed by
the addition of orthoformates to the reaction mixture, supressing the undesirable
formation of carbon dioxide. Increased yields are found if the concentration of
chloride ions is reduced by adding sodium acetate as a buffer.
The oxidative carbonylation of cis-2-butene in the presence of methanol, cata-
lytic amounts of PdC12, and stoichiometric quantities of CuC12 under a reaction
pressure of about 3 bar yields a racemic mixture of threo- and erythro- methyl
3-methoxy-2-methylbutyrate (ratio of the isomers, 87 : 13). Under comparable
conditions, but in the presence of sodium acetate, twofold carbonylation is
observed, giving meso-dimethyl 2,3-dimethylsuccinate as the only reaction
product. Starting from truns-2-butene, in an analogous manner threo- and
erythro-methyl3-methoxy-2-methylbutyrates are again obtained, but in a different
ratio of the isomers (40:60). If sodium acetate is added, racemic dimethyl (R,S)-
2,3-dimethylsuccinate is the sole product [7-91.
Cyclic olefins preferably undergo twofold carbonylation, even without the
presence of buffer compounds such as sodium acetate. With methanol serving
as the solvent and under comparable reaction conditions to those mentioned
above, cycloalkenes give product mixtures consisting of methyl trans-2-methoxy-
cycloalkanecarboxylates, dimethyl cis-cycloalkane- 1,2-dicarboxylates and di-
methyl cis-cycloalkane- 1,3-dicarboxylates (eq. (3) and Table 1). The formation
of 1,3-diesters may be explained by an intermediate reaction sequence which
involves an oxidative elimination and a subsequent readdition of the Pd2+species,
thus giving rise to an isomerization [9].
Intramolecular oxidative carbonylations are also known. If an olefinic double
bond and a hydroxyl group are in appropriate positions relative to each other,
168 2.1 Carbon Monoxide and Synthesis Gas Chemistry
a
'""OCHs
b
COOCH3 AT
H3COOC
C
(3)
CH2 4 68 27
CH2CH2 95 3.5 0.5
CH2CH2CH2 2 24 63
CH2CHZCH2CH2 4 10 85
w C O O H A + AcOH
AcO F C O O H
(2) Reoxidation of the resulting Pdo species by Cu2+, which acts as a co-catalyst
(eq. (8)).
This second step represents the regeneration of PdC12 under the influence of
CuCl,, by which Cu' is formed.
Pdo + 2CuC12 - PdC12 + 2CuCl (8)
W C O O M e
r+ Meo
’ COOMe
-COOMe
MeOOC
Scheme 3
ample, the reaction of butadiene with benzyl alcohol and carbon monoxide in the
presence of PdCI2 and CuC12 gives dibenzyl 3-hexene-l,6-dicarboxylatein about
90 9% yield [24].
Intensive work on the oxidative carbonylation of butadiene, mainly directed
toward finding a feasible manufacturing method for adipic acid and sebacinic
acid, was done by Stille et al. and by research groups from Atlantic Richfield
(ARCO) [ 1231. In early publications stoichiometric amounts of CuC12 were
used for the reoxidation of the PdCI, catalyst [24, 125, 1261. The process elabo-
rated later by Atlantic Richfield starts from methanol as the alcohol component
and uses 1,l-dimethoxycyclohexanone as water-binding agent. Adipic acid is
produced in a reaction sequence starting from butadiene involving a hydrogena-
tion (100°C/12.5 MPa) and a hydrolysis step [25, 26, 127-1291. Butadiene con-
version is about 30 % and selectivity to adipic ester precursors about 79 %. Using
catalyst systems consisting of PdC12, CuI, lithium iodide, and ferric chloride,
under a somethat lower pressure of about 7 MPa methyl 2,4-pentadiene-l-carbox-
ylate is obtained [26, 1241.
Only in a very few cases direct oxidative carbonylations of arenes have been
described. For example, if naphthalene is reacted with CO and oxygen in the
presence of Pd(OAc)*, naphthalene- 1- and -2-carboxylic acids are obtained [69].
Depending on the catalyst system and the chosen reaction conditions, aliphatic
and aromatic alcohols can in general act as substrates for oxidative carbonylations.
In principle this reaction type can occur in the presence of metal ions which are
able to oxidize CO in the presence of an alcohol function. As already mentioned
above, it is also here necessary to carry out the reaction in the presence of a
suitable reoxidant in order to establish a catalytic cycle process. Preferably that
may be another metal salt, for example CuC12.Typical products and side products
which are observed in the oxidative carbonylation of alcohols are alkyl and
aryl carbonates, oxalates, formates, haloformates, acetals, and carbon dioxide.
2.1.2.5 Oxidative Carbonylation 171
2CH30H +
H20
2 CuCl
OCH3
The solubility of both CuCl and Cu(OCH,)Cl in the reaction system is quite
low, but it has been proven that the formation of dimethyl carbonate takes
place in the homogeneous phase and is mediated by soluble Cu" species [52].
For example, according to recent patent applications this can be achieved by
passing a constant flow of feed gas through the liquid reaction mixture, consisting
of a large excess of CO and a small amount of oxygen, which is completelycon-
sumed. Only a small part of the CO is converted to dimethyl carbonate, while the
rest acts as a carrier gas. By this method a steady state is reached and methanol,
dimethyl carbonate, and water are removed in a ratio which corresponds to their
partial vapor pressures under the given conditions [35,37, 641. After condensation
of methanol and dimethyl carbonate and removal of C 0 2 and low boiling com-
pounds, excess CO is recycled to the reaction, while dimethyl carbonate itself
can be isolated from its low-boiling azeotrope with methanol for example by
extractive or azeotropic distillation or by pervaporation. In Figure I a simplified
block flow diagram shows the Enichem process as a summary of several descrip-
tions published mainly in the patent literature.
Different variations of the Enichem process have been described that may show
some improvements in selectivity and efficiency of the catalyst system, but they
generally seem to be less attractive from the economic point of view and none
of them has been realized until now. For example, since 1986 the Japanese
company Daicel especially has applied for numerous patents on modifications
of the Enichem process, in which dimethyl carbonate is prepared in the presence
of catalyst systems that contain copper and palladium salts and additional modi-
fiers, e. g., quinoid compounds and quaternery phosphonium halides [40-48].
Although Daicel has announced several times the construction of an industrial
plant for the production of dimethyl carbonate, all investment plans now seem
to be put aside. The separation of the reaction product from the complicated
catalyst system as well as the complete recycling of the palladium compounds,
which is a necessary requirement for any economic process design, seem not to
be solved sufficiently.
2.1.2.5 Oxidative Carbonylation 173
- wastegas
excess CO co-
* purification
DMC, MeOH
*
co-
separation
- light ends
H,O, CO
MeOH H@-.
A - DMC- DMC, MeOH, H2O * separat,on
reaction
CuCl
.__.___..... ~
25-35 bar
120-160 "C * waste water
DMC,
MeOH
co T t 1
02 I MeOH-
separation
the new process design is based on heterogeneous catalysis. PdC12 and optionally
in addition other metal salts or complexes supported on active carbon or y-A1203
are used as catalysts, and CO and methyl nitrite are reacted in the gas phase.
Losses of chlorine during the process cause a rapid decrease in catalyst activity,
which has to be restored by the addition of chlorine, hydrogen chloride, or methyl
chloroformate to the feed gas mixture or by regeneration cycles of the catalyst.
Since 1993 Ube has run a plant in which about 3000 t/a dimethyl carbonate is
produced. While in the case of the Enichem process it has to be acknowledged
that so far it has not been possible to substitute this process based on homogeneous
catalysis by a heterogeneously catalyzed one, the methyl nitrite process for
dimethyl carbonate is an example of the opposite case.
CI/
/"
Pd
\co
-
2CH30- CI,
CI
/COOCH3
/Pd\
COOCH3
- (COOCH3)2 + Pdo + 2 CI- (12)
Based on their alkyl nitrite technology, Ube developed their own new process
for the manufacture of dialkyl oxalates by oxidative carbonylation of alcohols.
This process is a two-step reaction, in which alkyl nitrite acts as an reoxidant
for the palladium catalyst system, similarly to the situation in the preparation of
dialkyl carbonates mentioned above. The published patent literature does not
make it possible to give exact details about the Ube industrial plant in
Yamaguchi, Japan, which has produced several thousands tons of dibutyl oxalate
annually since 1978. The first step of the manufacturing process for dialkyl
oxalates is the preparation of the gaseous alkyl nitrite from NO, oxygen, and
2.1.2.5 Oxidative Carbonylation 175
R = H, alkyl
In Figure 2 a simplified block flow diagram shows some principles of this pro-
cess. One of the main advantages is that water is formed and removed in another
part of the plant than the one where the carbonylation takes place. Therefore it
does not give rise to the undesirable formation of carbon dioxide.
Similarly to the case of dimethyl carbonate, much work has been done to make
dialkyl oxalates accessible by a heterogeneously catalyzed gas-phase process [77,
co
+ i.
alkyl nitrite synthesis
2 RONO
1
dialkyl oxalate synthesis
2 NO
L ROOC-COOR
- Hz0
811. The most promising process is also an oxidative carbonylation based on alkyl
nitrites and was developed for dimethyl oxalate mainly by Ube. It uses supported
palladium catalysts, modified with Fe, Ni, or Mo on y-A1203 [82, 83, 1361.
-
H
ON"'+
+ CO '/202 + C2HsOH
Pd, I-
170 "C
+ H 20 (17)
90 bar
If primary aliphatic or aromatic amines and aliphatic alcohols are reacted with
CO and oxygen in the presence of a catalyst system containing hydrochloric acid,
Pd2+salts or complexes, and CuCI, or FeC13, then carbamates are obtained in fair
yields even at ambient temperature and atmospheric pressure. In the absence of
alcohols N,N'-disubstituted ureas are obtained [121, 122, 130-132, 1351. Long
reaction times and problems arising from CO, generation due to the water formed
in the course of the reaction can be overcome by the use of di-t-butyl peroxide
instead of oxygen as an oxidant. If the reaction is extended to secondary amines,
depending on the nature of the substrate oxamate esters may also be observed as
side products.
The preparation of urethanes from primary aliphatic and aromatic amines by
oxidative carbonylation has been described in which - instead of Pd2+ salts or
complexes - lanthanide compounds, particularly of cerium, and promoters com-
prising alkali metal salts or quaternary ammonium salts, are used [133].
References 179
References
[1] W. Bertleff in Ullmann’s Encycl. Ind. Chem. 5th ed. 1986, Vol. A5, p. 217.
[2] W. Keim, Grundlagen der Industriellen Chemie. Technische Produkte und Prozesse,
Salle und Sauerllnder, Frankfurt, 1986.
[3] J. Tsuji, M. Morikawa, J. Kiji, Tetrahedron Lett. 1963, 1061.
[4] J. Tsuji, M. Morikawa, J. Kiji, J. Am. Chem. Soc. 1964, 86, 4851.
[5] T. Yukawa, S. Tsutsumi, J. Org. Chem. 1969, 34, 738.
[6] D. M. Fenton, P. J. Steinwand, J. Org. Chem. 1972, 37, 2034.
[7] J. K. Stille, D. E. James, L. F. Hines, J. Am. Chem. Soc. 1973, 95, 5062.
181 D. E. James, L. F. Hines, J. K. Stille, J. Am. Chem. Soc. 1976, 98, 1806.
[9] D. E. James, J. K. Stille, J. Am. Chem. Soc. 1976, 98, 1810.
[lo] Union Oil (K. L. Oliver), US 3.505.394 (1970).
[ I ll Shell (D. Medema, C. F. Kohll, R. van Helden) DE 1.468.987, BE 650.980 (1969).
[12] K. L. Olivier, D. M. Fenton, J. Biale, Hydrocarbon Process. 1972, 51, 95.
[13] Universal Oil Products (G. Biale, D. M. Fenton, K. L. Olivier, W. D. Schaeffer),
DE 1.493.375, NL 6.506.951 (1969).
[I41 Union Oil (K. L. Olivier), US 3.415.871 (1968).
[15] Union Oil (K. L. Olivier, W. D. Schaeffer), US 3.461.157 (1969).
[16] Hercules Powder (R. Heck, D. Henry), BE 685.626 (1966).
[17] Union Oil (K. L. Olivier), US 3.420.873 (1969).
1181 Rohm (W. Ganzler, K. Kabs, G. Schroder), DE 2.232.088 (1974).
[19] Rohm (W. Ganzler, K. Kabs, G. Schroder), DE 2.237.837 (1972).
[20] Rohm (W. Ganzler, K. Kabs, G. Schroder), DE 2.237.590 (1974).
[21] Rohm (W. Ganzler, K. Kabs, G. Schroder), DE 2.238.837 (1974).
[22] Rohm (W. Ganzler, K. Kabs, G. Schroder), DE 2.247.312 (1974).
[23] D. M. Fenton, K. L. Olivier, G. Biale, Prepr: Div. Petrol. Chem., Am. Chem. Soc. 1969,
14, C77.
1241 J. K. Stille, R. Divakaruni, J. Org. Chem. 1979, 44, 3474.
[25] Atlantic Richfield (H. S. Kesling, L. R. Zehner), US 4.189.599 (1980).
[26] Atlantic Richfield (H. S. Kesling, L. R. Zehner), US 4.236.023 (1980).
[27] G. Cometti, G. P. Chiusoli, J. Organomet. Chem. 1979, 181, C14.
[28] M. F. Semmelhack, A. Zask, J. Am. Chem. Soc. 1983, 105, 2034.
[29] M. F. Semmelhack, C. Bodurow, J. Am. Chem. Soc. 1984, 106, 1469.
[30] M. McCormick, R. Monahan 111, J. Soria, D. Goldsmith, D. Liotta, J. Org. Chem. 1989,
54, 4485.
[31] Anic (U. Romano, R. Tesei, G. Cipriani), DE 2.743.690 (1976).
1321 Anic (U. Romano, F. Rivetti, F. Schio, N. di Muzio), DE 3.045.767 (1979).
1331 Enichem Synthesis (U. Romano, F. Rivetti), EP 366.177 (1988).
1341 Enichem Synthesis (U. Romano, F. Rivetti), EP 365.083 (1988).
[35] Enichem Synthesis (N. Di Muzio, C. Fusi, F. Rivetti), EP 460.732 (1991).
[36] Enichem Synthesis (G. Paret, G. Donati, M. Ghirardini), EP 460.735 (1991).
[37] Enichem Synthesis (F. Rivetti, U. Romano), EP 534.545 (1992).
[38] U. Romano, R. Tesei, M. M. Mauri, P. Rebora, Ind. Eng. Chem., Prod. Res. Dev., 1980,
19, 396.
[39] M. M. Mauri, U. Romano, F. Rivetti, Quad. Ing. Chim. Ital. 1985, 21, 6.
[40] Daicel (S. Yokota, H. Kojima), JP 62.212.350 (1987).
[41] Daicel (S. Yokota, H. Kojima), JP 63.057.552 (1988).
[42] Daicel (S. Yokota, H. Koyoma, H. Kojima), EP 452.997 (1991).
[43] Daicel (S. Yokota, H. Kojima), JP 64.013.058 (1989).
[44] Daicel (S. Yokota, Y. Tanaka, H. Miyake), EP 354.970 (1990).
180 2.1 Carbon Monoxide and Synthesis Gas Chemistry
[133] Industrial Technology Research Institute (P. K.-L. Loh, P. Shieh, J.-L. Chen,
T.-K. Chuang), US 5.101.063 (1992).
[134] Asahi Chemicals (S. Fukuoka, M. Chono), EP 83.096 (1983).
[135] Bayer AG (R. Becker, J. Grolig, C. Rasp), DE 2.908.251 (1980).
[136] Ube (Y. Shiomi, T. Matsuzaki, K. Masunaga), EP 108.359 (1984).
m- M cat. R-
M cat.
t =R q
oxidant "OH
+ co
NuOH
H
CONu
+ R F C O N U
H
M cat.
oxidant
I
C02R'
* I3'OH
/\/COzR'
R
HCO(CO), RCH2CH2CO-Co(C0)4
RCH&H&O&H3 CH3OH
I
L2Pd(CI)CH2CHRC02R LzPdCI(0R)
t I
In the presence of 3-8 mol equiv. of pyridine as ligand (compared with Co) the
phenomenon of ligand-accelerated catalysis [ 81 is observed with higher activity
and improved selectivity of the catalyst system [9]. The cobaltcarbonyl/ pyridine
catalyst system is applied industrially for the synthesis of higher alkanoic acids,
e.g., the hydrocarboxylation of isomers of undecene yields dodecanoic acid
with approximately 80 % selectivity [ 101.
As mentioned earlier, palladium, rhodium, and platinum catalysts lead to supe-
rior regioselectivities because they work under milder reaction conditions
(20-80 "C, 0.1-1 MPa CO) [ 111, e.g., bimetallic catalysts based on tin(I1) chloride
and either platinum or palladium complexes afford linear esters in up to 98 %
selectivity [ 121. In addition, catalyst systems with preference for branched isomers
are known. A recent example employed palladium acetate immobilized on
montmorillonite in the presence of triphenylphosphine and an acid promoter for
the hydroesterification of aryl olefins (eq. (3)). The reaction is totally regiospecific
for the branched isomer of aromatic olefins, while aliphatic olefins afford
branched chain esters only regioselectively with d i = 1: 3 [ 131.
R+ + CO + CH3OH - "'(
M cat.
COpCH3
+ R*C02CH3
(3)
R = COzCH3; M = PdC12(DIOP) 40 : 60
"Lo
O 1
y-~actones"~]
R
t2 2 0
6-lactones" 51
Me0
d C
/
3
0
/ 2
arylpropionic acids['6]
R
NHR'
p-arnino
-C02H
pelargonic acid
In the second step, the concentration of pyridine as ligand must be low because
it has an inhibitory effect on the hydroalkoxycarbonylation. In situ isomerization
to the 4-pentenoic acid ester is a prerequisite for the subsequent carbonylation
which provides dimethyl adipate. To ensure internal double-bond rearrangement,
the temperature of the reaction is increased to 160-200°C to give dimethyl adi-
pate with 80% selectivity. After hydrolysis of the ester, adipic acid is obtained
with an overall selectivity of about 70% [l]. So far, this process has been
performed on pilot-plant scale.
0". CO + CH30H
PdL2X2
50 "C
benzoquinone,
50-350 bar
@co2cH3 (6)
Since the early 1960s, superacids have been known to react with saturated
hydrocarbons to yield carbocations, even at low temperature [41]. This discovery
initiated extensive studies devoted to electrophilic reactions and conversions of sat-
urated hydrocarbons. Thus, the use of superacidic activation of alkanes to their
related carbocations allowed the preparation of alkanecarboxylic acids from al-
kanes themselves with CO. In this respect, Yoneda et al. have found that alkanes
can be directly carboxylated with CO in an HF-SbF5 superacid system [42]. Ter-
tiary carbenium ions formed by protolysis of C-H bonds of branched alkanes in
HF-SbFS undergo skeletal isomerization and disproportionation prior to reacting
with CO in the same acid system to form carboxylic acids after hydrolysis (eq. (9)).
SbFS, CO*
HF, 30°C \ O I ( V X C 0 2 C H 3
(9)
-1.R+,CO_ - RH
2. H20 VXc02H
190 2.1 Carbon Monoxide and Synthesis Gas Chemistry
In a similar example, propane was reacted with CO in the presence of a Pd" and
Cu" mixture, and was found to give low yields of isobutyric acid and n-butyric
acid. The yield is much lower when only one of the metals is used [48,49]. More-
over, C-H activation on aromatic aldehydes can take place in the presence of
PdC12- and secondary amines to give a-ketoamides [50].
An impressive example of functionalizing aromatics was presented by Moore
and co-workers. Thus, pyridine can be regioselectively acylated with carbon
monoxide and olefins (eq. (14)). In the presence of a rhodium carbonyl cluster,
first-order rate dependence on the Ru3(CO)1 2 concentration led to the belief that
the cluster framework remains intact during the course of the acylation reaction.
2.1.2.6 Other Curbonylutions 191
Turnover frequencies of ca. 160h and 65 % yields were obtained in this reaction
with 1-hexene as the olefin [51].
13:l
dE% AnLE2%dE
Mn2+ + H+
- co co
I
H + + Mn2+
H20 + Mn3+
co
Scheme 5. Radical carbonylations to give cyclopentanes. E is, for example, -COOR.
192 2.1 Carbon Monoxide and Synthesis Gas Chemistry
(Me3Si)3SiH
q0-fp1iiixx
0 CO, 30 bar
- (Me3Si)3S~I
70 Yo
References 193
References
[ I ] (a) W. Bertleff, Ullmann’s Encycl. lnd. Chem. 5th ed., VCH, Weinheim 1986, Vol. AS,
p. 217; (b) J. Falbe (Ed.), New Syntheses with Carbon Monoxide, Springer, Berlin, 1980.
[2] Reviews: (a) M. Beller, B. Cornils, C. D. Frohning, C. W. Kohlpainter, J. Mol. Catal.
1995, 104, 17; (b) H. M. Colquhoun, D. J. Thompson, M. V. Twigg, Carbonylation,
Direct Synthesis of Carbonyl Compounds, Plenum Press, New York, 1991;
(c) R. F. Heck, Palladium Reagents in Organic Syntheses, Academic Press, New
York, 1985; (d) M. Roper, Stud. Su@ Sci. Catal. 1991, 64, 381.
[3] Review: D. Milstein, Acc. Chem. Res. 1988, 21, 428.
[4] R. W. Johnson, R. G. Pearson, Inorg. Chem. 1971, 10, 2091.
[ 5 ] R. Bardi, A. del Pra, A. M. Piazzesi, L. Toniolo, Inorg. Chim. Acta 1979, 35, L345.
[6] F. Morandini, G. Consiglio, F. Wenzinger, Helv. Chim. Acta 1979, 62, 59.
171 T. Chenal, R. Naigre, I. Cipres, P. Kalck, J.-C. Daran, J. Vaissermann, J. Chem. SOC.,
Chem. Commun. 1993, 747.
[8] D. J. Bemsford, C. Bolm, K. B. Sharpless, Angew. Chem., Int. Ed. Engl. 1995, 34,
1059.
[9] B. Fell, Methoden Org. Chem. (Houben-Weyl)4th ed. 1986, Vol. E18, p. 779.
[lo] P. Hofmann, K. Kosswig, W. Schafer, Ind. Eng. Chem., Prod. Res. Dev. 1980, 19, 330.
[ I l l (a) T. Chenal, I. Cipres, J. Jenck, P. Kalck, Y. Peres, J. Mol. Catal. 1993, 78, 351; (b) L.
Garlaschelli, M. Marchionna, M. C. Iapalucci, G. Longoni, J. Organomet. Chem. 1989,
378, 457; (c) M. Miekuz, F. Joo, H. Alper, Organometallics 1987, 6, 1591; (d) G.
Cavinato, L. Toniolo, C. Botteghi, J. Mol. Catal. 1985, 32, 211; (e) H. Alper, J. B.
Woell, B. Despeyroux, D. J. H. Smith, J. Chem. Soc., Chem. Commun. 1983, 1270;
(f) G. Consiglio, L. Kollar, R. Kolliker, J. Orgunomet. Chem. 1990, 396, 375.
[I21 (a) J. F. Knifton, J. Org. Chem. 1976, 41, 793; (b) J. F. Knifton, J. Org. Chem. 1976, 41,
2885.
[13] C. W. Lee, H. Alper, J. Org. Chem. 1995, 60, 250.
[14] G. Consiglio, S. C. A. Nefkens, C. Pisano, F. Wenzinger, Helv. Chim. Acta 1991, 74,323.
[15] Review: J. K. Stille in Comprehensive Organic Synthesis, Vol. 4, B. M. Trost, I. Fleming
(Eds.), Vol. 4, Pergamon Press, Oxford, 1991, p. 913.
[16] (a) G. Chelucci, M. A. Cabras, C. Botteghi, M. Marchetti, Tetrahedron Asymm. 1994,
5, 299; (b) G. Consiglio, L. Roncetti, Chirality 1991, 3, 341; (c) T. Hiyama,
N. Wakasa, T. Kusumoto, Synlett 1991, 569.
[ 171 Review: C. Botteghi, G. D. Ponte, M. Marchetti, S. Paganelli, J. Mol. Catal. 1994, 93, 1.
[I81 (a) R. Takeuchi, N. Ishii, M. Sugiura, N. Sato, J. Org. Chem. 1992, 57, 4189; (b)
M. M. Doyle, W. R. Jackson, P. Perlmutter, Tetrahedron Lett. 1989, 30, 233.
[19] G. M. Wieber, L. S. Hegedus, B. Akermark, E. T. Michalson, J. Org. Chem. 1989, 54,
4649.
[20] H. Alper, N. Hamel, J. Am. Chem. Soc. 1990, 112, 2803.
[21] H. Alper, N. Hamel, J. Chem. Soc., Chem. Cornmun. 1990, 1356.
[22] A. Sisak, F. Ungvary, L. Marko, J. Org. Chem. 1990, 55, 2508.
[23] D. Neibecker, B. Stitou, I. Tkatcher, J. Org. Chem. 1989, 54, 2459.
[24] J. F. Knifton, J. Catal. 1979, 60, 27.
[25] Idemitsu Petrochemical Co. (M. Kanzawa, T. Ishibashi, T. Kumazawa) JP 03.255.054
(199 1); Chem. Abstr: 1992, 116, I5 I I64w.
[26] S. Hosaka, J. Tsuji, Tetrahedron 1971, 27, 3821.
[27] G. Vasapollo, A. Somasunderam, B. El Ali, H. Alper, Tetrahedron Lett. 1994, 34, 6203.
[28] D. E. James, J. K. Stille, J. Am. Chem. Soc. 1976, 98, 1810.
[29] P. Brechot, Y. Chauvin, D. Commereux, L. Saussine, Organometallics, 1990, 9, 26.
[30] Shell AG (E. Drent), EP 00.231.044 (1986); Chem. Ahstr 1988, 108, 166984.
194 2. I Carbon Monoxide and Synthesis Gas Chemistry
2.2 Hydrogenation
Henri Brunner
[ I l l and ($-CSHS),TaH3 [12]. They contain three M-H bonds in the opening
formed by the bent $-C5HS rings [13].
The family of transition metal phosphine hydrides contributes a variety of ex-
amples of polyhydrides, e. g., ReHS(PR3),,ReH7(PR3),,MoH4(PR& WH6(PR3)3,
R u H ~ ( P R ~OsH4(PR&.
)~, Some of these phosphine hydndes had to be reformu-
lated after the discovery of the nonclassical q2-H2complexes [14] (vide infra).
Nine hydride ligands are bound to one metal atom in the ion [ReHgI2-,which is
synthesized by reduction of Re04- with sodium in ethanol [15]. It has the structure
of a trigonal prism capped by another three hydrogen ligands on the three rec-
tangular faces.
In 1962 it was discovered that the Vaska complex, the square planar trans-
IrCl(CO)(PPh,), reacts with molecular hydrogen to give the dihydride IrH2C1-
(CO)(PPh,), [16]. This reaction occurs under mild conditions and it is reversible
(eq. (1)). The reaction from left to right in eq. (1) is called an oxidative addition in
which both the coordination number and the oxidation number of the metal atom
are increased by two, e.g., the square planar I? complex is converted into an
octahedral Ir"' dihydride. The reverse reaction is a reductive elimination. In the
mechanistic understanding of catalytic hydrogenation reactions, oxidative
addition and reductive elimination processes became most important elementary
steps.
H
CI
Figure 1. Metal-dihydrogen bonding in r2-H2 complexes. Donor bond from the filled
bonding orbital of the H2 ligand into an empty metal orbital (left-hand side);
n-back-donation from a filled metal d-orbital into the empty antibonding
orbital of the H2 ligand (right-hand side).
R\ /H R\ R\ /R
c=c: > ,C=C, >
H H R/ H H H
R\ /R R\ /R
,C=C, > /C =C\
H R R H R R
Figure 2. Reactivity sequence of different types of olefins toward hydrogenation with the
Wilkinson catalyst RhCl(PPh&
fins react more slowly than terminal olefins. Generally, the higher the degree of
substitution at the double bond, the lower the reactivity toward hydrogenation
with Wilkinson-type catalysts. Carbonyl compounds are not compatible with
Wilkinson-type catalysts. Aldehydes are decarbonylated during hydrogenation
reactions [41] and the hydrogenation of ketones is slow compared with olefins.
Functional groups, such as arene, carboxylic acid, ester, amide, nitrile, ether,
chloro, hydroxy, and even nitro groups, are tolerated during hydrogenations
with Wilkinson-type catalysts. These reactivity differences can be utilized for
selective reactions in the synthesis of natural products containing a variety of
unsaturated functionalities. Another advantage of Wilkinson-type hydrogenation
catalysts is their stability toward sulfur compounds which tend to poison hetero-
geneous catalysts [42].
The catalyst RuHCI(PPh3)3is extremely fast in the hydrogenation of terminal
olefins and suitable for the reduction of dienes and trienes to monoenes [20].
However, systems with RuHCI(PPh& are usually very air-sensitive and there is
extensive isomerization and hydrogen exchange. For the selective hydrogenation
of conjugated dienes to monoenes the (arene)Cr(C0)3 family is a promising cat-
alytic system [36, 431.
The catalyst [COH(CN),]~~ is soluble in water. It is selective for the reduction of
olefinic double bonds in a$-unsaturated systems. Reduction of NO2 groups only
occurs at elevated pressures. Hydrogenolysis of C-Hal bonds is observed [20].
Progress as far as water-soluble hydrogenation catalysts is concerned has also
been made with Wilkinson-type catalysts by using phosphine ligands with sulfo-
nic acid substituents [44].
In cluster catalysis there is always the possibility that the cluster breaks down
and fragments or monomers are the actual catalysts. O S ~ H ~ ( C O[45] ) , ~ in the
hydrogenation of alkenes, and R U ~ H ~ ( C O[46] ) ~ * and its phosphine derivatives
in the hydrogenation of alkynes, alkenes, and even ketones, seem to catalyze as
clusters. The dimer R ~ , ( O A C )[47]
~ is an active hydrogenation calatyst for
alkenes.
The hydrogenation of alkynes with homogeneous transition metal catalysts
proceeds by &-addition to give the corresponding alkenes, which subsequently
are reduced to the alkanes. A selective reduction from the alkyne to alkene
stage requires a careful control of the reaction conditions and choice of the catalyst
and its ancillary ligands [20]. A side reaction is the polymerization of the alkyne.
200 2.2 Hydrogenation
(3)
H2
L D
acetylphenylalanine
In the 1970s and early 1980s the development of new catalysts was mainly
based on new optically active chelating phosphines used in Wilkinson-type cata-
lysts. This era of design and synthesis of optically active bidentate phosphines
started in 1971 with Kagan's tartaric acid derived ligand DIOP [59, 601. Success-
ful and well-known examples followed, namely DIPAMP [62], prophos [63],
chiraphos [64], BPPM [65], BPPFA [66], norphos [67], and BINAP [68]. A selec-
tion is depicted in Figure 3.
Up to the mid- 1980s the field of enantioselective hydrogenation had been
dominated by the Rh-based Wilkinson-type catalysts. Then, Noyori et al. intro-
duced a new family of Ru-based catalysts, which showed a wider applicability
than the Rh catalysts. a$-Unsaturated acids other than dehydroamino acids
became substrates which could be hydrogenated with high enantioselectivity
[69]. In these reactions, catalysts of the type [Ru(BINAP)(OAC)~],[Ru2-
(BINAP),Cl,NEt,] and ((arene)Ru(BINAP)I] I were used (cf. Sections 2.9 and
3.3.1). These catalysts also proved effective in the enantioselective hydrogenation
of carbonyl compounds, and specifically in the hydrogenation of p-keto esters
1701.
- -
In the enantioselective hydrogenation of p-keto esters optically active 3-hydro-
xyalkanoic esters, important compounds in the synthesis of natural products, are
202 2.2 Hydrogenation
DlOP
chiraphos prophos
p(c6H5)2
BPPM norphos
BPPFA
1
The procatalyst [Rh(cod)C1I2 is an orange, air-stable solid which is commer-
cially available, accessible in one step from RhC13 and 1,5-~yclooctadiene[82].
The cocatalyst DIOP (Figure 3 ) , the most frequently used optically active
phosphine, is also commercially available. A survey of the literature shows that
more than half of the numerous studies on the hydrogenation of (3-a-acetamido-
cinnamic acid have been carried out with in-situ catalysts [79, 811.
Commonly applied procatalysts are chloroolefin complexes of rhodium, in
which the olefin is 1,5-~yclooctadiene(cod), norbornadiene (nbd), 1,5-hexadiene,
cyclooctene, or ethylene, e. g., [Rh(cod)C1I2, [Rh(nbd)Cl],, and [Rh(C2H4)2C1]2.
They give rise to so-called “neutral catalysts,” whereas complexes such as
[Rh(nbd)*]X and [Rh(cod),]X (X = BF,, PF6, C104, etc.) are examples of so-called
“cationic catalysts.”
Procatalyst and cocatalyst combine in solution to give the actual catalyst, a
procedure most suitable for routine application. There are no synthetic steps
necessary to prepare the catalyst prior to the catalytic reaction to be performed.
204 2.2 Hydrogenation
2.2.1.8 Hydrogenolysis
The term “hydrogenolysis” is used to describe the cleavage of a bond by the
reaction with molecular hydrogen. Although used for bonds such as transition
metal alkyls, the term mainly refers to organic substrates. A well-known reaction
of this type is the cleavage of heteroatom-benzylic bonds. This debenzylation,
2.2.1.9 Mechanisms 205
Scheme 1. Transfer hydrogenation of itaconic acid to give methylsuccinic acid with the
formic acid/amine system using different rhodium-containing procatalysts and the
cocatalyst BPPM.
2.2.1.9 Mechanisms
The addition of hydrogen to olefinic or acetylenic bonds is symmetry-forbidden
[87, 881. However, the participation of a catalyst subdivides the addition of
H2 to an unsaturated system into a series of successive steps which do not suffer
from these symmetry restrictions. These successive steps are oxidative addition of
hydrogen, insertion of the coordinated unsaturated system into a metal-hydrogen
bond, and reductive elimination of the hydrogenation product. Irrespective of the
individual mechanism there is overwhelming evidence from D2 addition
experiments that the catalytic addition of H2 to carbon-carbon double and triple
bonds is a cis-addition [20].
In heterogeneous catalysis, there are many methods of investigating the
processes occuring on the surface of the catalysts. However, the results obtained
are usually difficult to interpret [89]. Therefore, the elucidation of reaction me-
chanisms in heterogeneous catalysis continues to be a problem. Homogeneous
catalysis mostly takes place in solution and normally only a limited number of
catalytically active species are involved. These species are directly susceptible
to investigation by well-established spectroscopic and kinetic measurements.
Nevertheless, many of the mechanisms in homogeneous catalysis are only partly
known or still unknown. This is different for the hydrogenation reactions, particu-
larly as far as Wilkinson-type catalysts are concerned, which have been intensely
206 2.2 Hydrogenation
studied since the 1970s [90]. Thus, many of the mechanisms operating in hydro-
genation reactions are well understood. The famous mechanism of the enantio-
selective hydrogenation of dehydroamino acids and their esters is an important
example.
The species starting the catalytic cycle of the hydrogenation of dehydroamino
acid derivatives is a square planar Rh’ complex containing a chelating phosphine
P*P, such as chiraphos, and two solvent molecules S, e. g., methanol, ethanol, or
acetone. This species reacts with the substrate, methyl (2)-a-acetamidocinnamate
(Scheme 2, line 1). The substrate displaces the solvent molecules, giving the
square planar species in line 2 of Scheme 2. The substrate acts as a bidentate
ligand bonded via the olefinic double bond and the oxygen atom of the acetyl
group.
The two square planar species of line 2 are diastereomers. They contain the
same optically active chelating phosphine chiraphos, but the rhodium atom is
coordinated to different sides of the prochiral olefin (rehi sides). The two diaster-
eomers of line 2 are rapidly interconverting. In this equilibrium the isomer shown
on the left-hand side (si-coordination of the olefin) is the minor isomer and the
isomer shown on the right-hand side (re-coordination of the olefin) is the major
isomer [91, 921.
The next step is the oxidative addition of hydrogen, converting the square
planar diastereomers of line 2 into the octahedral dihydrides of line 3 [93].
In the present system this reaction is the rate-determining step. The fast step
following is the insertion of the coordinated olefin into one of the Rh-H
bonds, giving rise to the two diastereomeric a-alkyl complexes of line 4. By
reductive elimination they generate the enantiomeric forms of the product,
regenerating the catalytically active square planar species, which reenters the
catalytic cycle.
Assuming intramolecular hydrogen transfer via cis-addition within the catalyst,
the minor diastereomer (left-hand side) of the preequilibrium in line 2 of Scheme 2
will give rise to the (R) product (bottom left), whereas the major diastereomer
(right-hand side) will lead to the (S) product (bottom right). Experiment shows
that the (R) product predominates by more than 95 % ee [64]. Thus, it must be
concluded that the final product is not formed from the major diastereomer dom-
inating the equilibrium of line 2 by more than 95 %, but from the minor diaster-
eomer present in the equilibrium mixture to the extent of less than 5 % according
to NMR measurements. This is only possible if the rates of reaction of the two
diastereomers with hydrogen in the rate-determining step are strikingly different.
Obviously the reactivity of the minor diastereomer is so much higher than that of
the major diastereomer that it overrides the inverse influence of their disparing
equilibrium concentrations. Thus, the minor isomer becomes product-determining
~901.
This celebrated mechanism follows what is called the “unsaturated route”. This
means that in the catalytic cycle the substrate is bonded first, before the oxidative
addition of hydrogen occurs. However, this order may be reversed. If the oxidative
addition of hydrogen precedes the coordination of the olefin, the reaction is said to
occur by the “hydride route”. Actually, the hydride route is the mechanism of the
2.2.1.9 Mechanisms 207
line
1 HZ 1 HZ
H J
I - [Rh(P
0
P)Sz]+
0
- [Rh(P P)SJ
/c=c
\
amino acid hydrogenation, but the insertion of the coordinated olefin into the
Rh-H bond to give the a-alkyl complex. Thus, a hydrogenation mechanism
cannot be transferred from one unfunctionalized olefin to another. Going from
cyclohexene to styrene, different species are observed during catalytic hydro-
genation. In the styrene system there are species which contain two olefins bonded
to one Rh atom [96] not present in the cyclohexene system. Thus, depending on
the ligands within the catalyst, the substrates, and even factors such as solvent or
hydrogen pressure, etc., there are characteristic changes in the mechanism
observed.
References
[ l ] G. J. Kubas, Ace. Chem. Res. 1988, 21, 120.
[2] A. Davidson, J. W. Faller, Inorg. Chem. 1967, 6, 845.
131 L. Vancea, W. A. G. Graham, J. Organomet. Chem. 1977, 134, 219.
[4] H. W. Sternberg, I. Wender, M. Orchin, Inorg. Synth. 1957, 5, 192.
151 H. Sternberg, I. Wender, M. Orchin, Inorg. Synth. 1957, 5, 192.
[6] W. Hieber, W. Hiibel, Z. Elektrochem. 1953, 57, 235.
[7] R. B. King, Organomet. Synth. Vol. I , Academic Press, New York, 1965, p. 80.
[8] M. L. H. Green, L. Pratt, G. Wilkinson, J. Chem. Soc. 1958, 3916.
[9] S. J. La Placa, W. C. Hamilton, J. A. Ibers, A. Davidson, Inorg. Chem. 1969, 8, 1928.
[lo] J. A. Ibers, Annu. Rev. Phys. Chem. 1965, 16, 375.
[ I l l J. A. Labinger, K. S. Wong, J. Organomet. Chem. 1979, 170, 373.
[12] M. L. H. Green, J. A. McCleverty, L. Pratt, G. Wilkinson, J. Chem. Soc. 1961, 4854.
1131 R. D. Wilson, T. F. Koetzle, D. W. Hart, A. Kvick, D. L. Tipton, R. Bau, J. Am. Chem.
Soc. 1977, 99, 1775.
[14] Zhenyang Lin, M. B. Hall, Inorg. Chem. 1992, 31, 4262.
[15] A. P. Ginsberg, C. R. Sprinkle, Inorg. Chem. 1969, 8, 2212.
[I61 L. Vaska, J. W. Diluzio, J. Am. Chem. Soc. 1963, 84, 679.
1171 J. F. Young, J. A. Osborn, F. H. Jardine, G. Wilkinson, Chem. Commun. 1965, 131.
[18] D. Evans, J. A. Osborn, F. H. Jardine, G. Wilkinson, Nature (London) 1965, 208, 1203.
[19] J. A. Osborn, F. H. Jardine, J. F. Young, G. Wilkinson, J. Chem. Soc. (A) 1966, 1711.
[20] B. R. James in Comprehensive Organometallic Chemistry (Eds.: G. Wilkinson, F. G. A.
Stone, E. W. Abel), Pergamon, Oxford, 1982.
[21] G. J. Kubas, R. R. Ryan, B. I. Swanson, P. J. Vergamini, H. J. Wasserman, J. Am. Chem.
Soc. 1984, 106, 451.
[22] G. J. Kubas, C. J. Unkefer, B. I. Swanson, E. Fukushima, J. Am. Chem. Soc. 1986, 108,
7000.
[23] G. J. Kubas, R. R. Ryan, D. Wroblewski, J. Am. Chem. Soc. 1986, 108, 1339.
[24] R. H. Crabtree, Angew. Chem. 1993, 105, 828; Angew. Chem., Int. Ed. Engl. 1993,
32, 789.
[25] R. H. Crabtree, D. G. Hamilton, J. Am. Chem. SOC.1986, 108, 3124.
[26] L. Brammer, J. A. K. Howard, 0. Johnson, T. F. Koetzle, J. L. Spencer, A. M. Stringer,
J. Chem. Soc., Chern. Cornmun. 1991, 241.
[27] M. S. Chinn, D. M. Heinekey, J. Am. Chem. SOC.1987, 109, 5865.
[28] G. Jia, R. H. Moms, Inorg. Chem. 1990, 29, 581.
[29] P. J. Hay, Chem. Phys. Lett. 1984, 103, 466.
[30] J.-Y. Saillard, R. Hoffmann, J. Am. Chem. Soc. 1984, 106, 2006.
[31] H. Rabaa, J.-Y. Saillard, R. Hoffmann, J. Am. Chem. SOC. 1986, 106, 4327.
[32] R. H. Crabtree, Ace. Chem. Res. 1990, 23, 95.
[33] R. P. Jessop, R. H. Morris, Coord. Chem. Rev. 1992, 121, 155.
[34] M. Trost, Angew. Chem. 1995, 107, 285; Angew. Chem., Int. Ed. Engl. 1995, 34, 259.
References 2 11
2.3.1.1.1 Introduction
The main industrial use for organometallic catalysts - not necessarily homoge-
neous catalysis - is the polymerization and oligomerization of olefins. About
75 million tons of polyolefins are produced worldwide every year, 60% of
those with (heterogeneous) Ziegler-Natta catalysts [ 11. Polyolefins show a rapidly
growing potential because they contain only carbon and hydrogen atoms, are inert,
are stable to water, and can be easily recycled or used as a source of energy for
incineration. The classical Ziegler-Natta catalysts are heterogeneous materials
formed by titanium(II1)chloride and aluminum alkyls, or by magnesium chlor-
idekitanium tetrachloride and triethylaluminum [2,3].
Among the great number of Ziegler-Natta catalysts, homogeneous systems
have been studied preferentially in the past in order to understand the elementary
steps of polymerization [4-61. In the most recent years there have been many
rapid advances in the academic and industrial homogeneous catalysis of olefin
polymerization by metallocene, late metal and other single-site catalysts [7-91.
The homogeneous catalysts are totally different from heterogeneous systems.
Their homogeneous nature leads to lower polydispersities and more uniform
incorporation of a-olefin comonomers forming new types of polymers, different
from those obtained with Ziegler-Natta catalysts. Only soluble vanadium-based
systems have been used as catalysts for the production of elastomers for more
than 30 years.
/
acac / (C,H,)
o=v, I CIA1 (activator)
acac '(C*H,)
1
/ jBU
VCI,/Al - 'Bu
\
\.
'Bu
2
'B u
/
VO(OR), / Al - CI
3
' 'Bu
VOCI, / AICI,, R,
4
The oxidation state of the active vanadium species is under discussion [13];
some authors propose the trivalent V(II1) state and describe the deactivation to
occur by reduction to V"; others favor V" to be the active form. Nevertheless it
is generally assumed that the active site contains alkylvanadium halide entities
such as VC12R.Chain initiation is believed to arise from the sequence of reactions
shown in eq. (1).
Mechanism
Kinetic studies and the application of various analytical methods have helped
to define the nature of the active center, to explain the aging effects of Ziegler
catalysts, to establish the mechanism of interaction with olefins, and to obtain,
evidence of elementary steps [21].
216 2.3 Reactions of Unsaturated Compounds
CPZM
\Cl
M A 0 or TMA ~
CP2M
/Me
\a
- MA0 /Me
CP2M\
Me (2)
Polyethylene
Generally zirconium catalysts are more active than the hafnium or titanium sys-
tems. Especially, substituted bisindenyl systems (14, 15) and bridged bis(fluore-
ny1)zirconocenes (23, 24) [36] show very high activities, exceeding those of steri-
cally less hindered Cp2ZrC12(6). Among the different aluminoxane co-catalysts,
methylalumoxane is much more effective than the ethyl- or isobutylalumoxane.
The catalyst shows a long-lasting activity; even after more than 100 h polymeri-
zation time they are still active.
Polyethylenes produced by metallocene catalysts feature a molecular weight
distribution of M J M , = 2; 0.9-1.2 methyl groups per 1000 C atoms, 1.1-1.8
vinyl and 0.2 trans-vinyl groups per 100 C atoms. The molecular weight is easily
lowered by increasing the temperature, raising the metallocene/ethylene ratio, or
adding small amounts of hydrogen (0.1-2 mol %) [37].
It is also possible to copolymerize ethylene with a-olefins such as propene,
1-butene, 1-pentene, 1-hexene, and I -octene, forming linear low-density polyethyl-
ene (LLDPE). The product of copolymerization parameters rl . r2 obtained by
using ethylenebis( 1-indenyl)zirconium dichloride (11) indicates random incor-
poration of the comonomer [38].
218 2.3 Reactions of Unsaturated Compounds
9 X=C2H4
10 X=MepSi
4yH3
-
R’
23 X=Me2Si
24 X=CpH4
25
Polypropylenes
stereo block
J - l ~ l - l - l + J l ~ l
syndiotactic
atactic
117-11-11-11-11-1
hemiisotactic
F.9-
-'?r-cH2
26
Table 3. ProDene Dolvmerization"' with metallocene/methvlaluminoxane catalvsts.
Metallocene" Structure Activity Molecular weight Isotacticity Melting point
[kg PP/(mol Zr . h)] [g/mol] mmmm [%I ["Cl
CPZZrC12 6 140 2 000 15
(NmCp),ZrCl2 7 170 3 000 59 118
[MeK(W(Cp)lZrCb 8 180 3 000 49 125
[En(IndH4)2]ZrC12 9 1200 24 000 98 140
[En(Ind)z]ZrC12 11 1 700 32 000 95 136
[MezSi(Ind)z]ZrC1z 13 1900 79 000 97 148
[En(2,4,7-Me31nd)z]ZrClz 14 750 420 000 >99 162
[Me2Si(2-Me-4,5-BenzInd)2]ZrC12 26 14 000 680 000 98 157
[MezC(Flu)(Cp)lZrC12 18 1500 160000 0.6"' 138
[Ph2C(Flu)(Cp)lZrCls 20 2 000 730 000 0.4" 141
[Me2C(Flu)(Cp)]HfCI2 19 130 750 000 0.7'' 138
a) Propylene pressure = 0.2 MPa, temp. = 30 "C, [metallocene] = 6.25 X M, metallocene/MAO = 250, solvent = toluene.
Cp = cyclopentadienyl; Nm = neomenthyl; Ind = indenyl; En = C,H,; Benz = benzyl; Flu = fluorenyl.
') Syndiotactic.
2.3.1.1 Chemical Background 223
27
I HCI (4)
OH OH OH
Asymmetric Oligomerization
trimer (2,4-dimethyl- 1-heptene) has one chiral carbon and shows optical rotation.
Using a chiral cyclodextrin stationary phase, the trimer may be resolved into its
enantiomers by capillary gas chromatography. With decreasing oligomerization
temperature, the expected enantiomer is favored up to an enantiomeric excess
(ee) of 95 % at 20°C [72].
Aco)r,
Ph 'li
28
Ph3P,
Ni
,Ph
0‘ ‘PPhP
Ph\ x
Ni. PMe3
Ph
XH obpph2 M = Ni, Pd
R’ = Me, H, 0.5 Naphthalene-l,&diyl
R = iPr, Me
29
30 L = OEt2, R2CN
Y- = BArF4-,SbF6-
31
R
M = Fe, Co
R = iPr, Me
32 33
References
[l] S. Mecking, Angew. Chem. 2001, 113, 550.
[2] K. Ziegler, Angew. Chem. 1964, 76, 545.
[3] Metalorganic Catalysts for Synthesis and Polymerization (Ed.: W. Kaminsky), Springer,
Berlin, 1999.
[4] D. S. Breslow, N. R. Newburg, J. Am. Chem. SOC.1957, 79, 5072.
[5] T. Keii, Kinetics of Ziegler-Natta Polymerization, Kodansha, Tokyo, and Chapman and
Hall, London 1972.
228 2.3 Reactions of Unsaturated Compounds
[42] A. Zambelli, C. Pellecchia, L. Oliva, Makromol. Chem., Macromol. Symp. 1991, 48/49,
297.
1431 L. Resconi. L. Cavallo, A. Fait, F. Piemontesi, Chem. Rev. 2000, 100, 1253.
1441 P. Corradini, G. Guerra, L. Cavallo, G. Moscardi, M. Vacatello in Ziegler Catalysts
(Eds.: G. Fink, R. Miilhaupt, H. H. Brintzinger), Springer, Berlin, 1994, p. 237.
[45] W. Kaminsky, K. Kiilper, H. H. Brintzinger, F. R. W. P. Wild, Angew. Chem., Int. Ed.
Engl. 1985, 24, 507.
[46] J. A. Ewen, J. Am. Chern. SOC.1984, 106, 6355.
[47] B. Rieger, X. Mu, D. T. Mallin, M. D. Rausch, J. C. W. Chien, Macromolecules 1990,23,
3559.
[48] K. Soga, T. Shiono, S. Tdkemura, W. Kaminsky, Mukromol. Chem., Rapid Commun.
1987, 8, 305.
1491 W. Spaleck, M. Antberg, M. Aulbach, B. Bachmann, V. Dolle, S. Haftka, F. Kiiber,
J. Rohrmann, A. Winter in Ziegler Catalysts (Eds.: G. Fink, R. Miilhaupt, H. H. Brint-
zinger), Springer, Berlin, 1994, p. 83.
[SO] W. Spaleck, F. Kuber, A. Winter, J. Rohrmann, B. Bachmann, P. Kiprof, J. Behn, W. A.
Henmann, Organometallics 1994, 13, 954.
[51] T. Mise, S. Miya, H. Yamazaki, Chem. Lett. 1989, 1853.
[52] J. A. Ewen, R. L. Jones, A. Razavi, J. D. Ferrara, J. Am. Chern. SOC. 1988, 110, 6255.
[53] J. A. Ewen, M. J. Elder, R. L. Jones, L. Haspeslagh, J. L. Atwood, S. G. Bott, K. Robin-
son, Mukromol. Chem. Mucromol. Symp. 1991, 48/49, 253.
[54] J. A. Ewen, Macromol. Chem. Phys. Macromol. Symp. 1995, 89, 181.
[55] W. Kaminsky, M. Buschemohle in Recent Advances in Mechanistic and Synthetic
Aspects of Polymerization (Eds.: M. Fontanille, A. Guyot), D. Reidel, Dordrecht,
1987, p. 503.
[56] R. M. Waymouth, G. W. Coates, E. M. Hauptmann, US 5.594.080 (1997).
[57] U. Dietrich, M. Hackmann, B. Rieger, M. Klinga, M. Leskela, J. Am. Chem. SOC.1999,
121, 4348.
[58] K. Soga, M. Kaminaka, Makromol. Chem. 1993, 194, 1745.
[59] W. Kaminsky, F. Renner, Makromol. Chem., Rapid Commun. 1993, 14, 239.
[60] W. Kaminsky, R. Spiehl, Makromol. Chem. 1989, 190, 515.
[61] S. Collins, W. M. Kelly, Mucrornolecules 1992, 25, 233.
[62] W. Kaminsky, A. Bark, M. Amdt, Makromol. Chem. Macromol. Symp. 1991, 47, 83.
1631 H. Cherdron, M.-J. Brekner, F. Osan, Angew. Mukromol. Chem. 1994, 223, 121.
[64] M. Amdt, 1. Beulich, Macromol. Chem. Phys. 1998, 199, 1221.
[65] A. Guyot, Polym. Adv. Tech. 1996, 7, 61.
[66] S. Habane, H. Baraki, Y. Okamoto, Macromol. Chem. Phys. 1998, 199, 2211.
[67] G. W. Coates, R. M. Waymouth, J. Am. Chem. Soc. 1993, 115, 91.
[68] M. R. Kesti, G. W. Coates, R. M. Waymouth, J. Am. Chem. SOC. 1992, 114, 9679.
[69] P. Pino, P. Cioni, J. Wei, J. Am. Chem. Soc. 1987, 109, 6189.
[70] P. Pino, M. Galimberti, J. Organomet. Chem. 1989, 370, 1.
[71] W. Kaminsky, A. Ahlers, N. Moller-Lindenhof, Angew. Chem. 1989, 101, 1304.
[72] W. Kaminsky, A. Ahlers, 0. Rabe, W. Konig in Organic Synthesis via Organometallics
(Eds.: D. Enderes, H. J. Gais, W. Keim), Vieweg, Braunschweig, 1993, p. 151.
[73] W. Keim, F. H. Kowaldt, Erdol, Erdgus, Kohle, 1978, 78-79, 594.
1741 U. Klabunde, R. Miilhaupt, J. Polym. Sci., Polym. Chern. Ed. 1987, 25, 1989.
[75] W. Keim in Catalytic Polymerization of OleBns (Eds.: T. Keii, K. Soga), Kodansha,
Tokyo, 1986, p. 201.
[76] W. Keim, Chem. Ing. Tech. 1984, 56, 850.
[77] K. A. Ostoja-Starzewski, J. Witte, Angew. Chem. 1987, 99, 76.
[78] K. A. Ostoja-Starzewski, J. Witte, Angew. Chem. 1985, 97, 610.
230 2.3 Reactions of Unsaturated Compounds
[79] L. K. Johnson, C. M. Killian, M. Brookhart, J. Am. Chem. Soc. 1995, 117, 6414.
1801 C. M. Killian, L. K. Johnson, M. Brookhart, Organometallics 1997, 16, 2005.
[81] D. P. Gates, S. A. Svejda, E. Onate, C. M. Killian, L. K. Johnson, P. S. White, M. Brook-
hart, Macromolecules 2000, 33, 2320.
[82] S. Mecking, L. K. Johnson, L. Wang, M. Brookhart, J. Am. Chem. Soc. 1998, 120,
888.
1831 C. Wang, S. Friedrich, T. R. Younkin, R. T. Li, R. H. Grubbs, T. R. Bansleben, M. W.
Day, Organometallics 1998, 17, 3149.
[84] T. R. Younkin, E. F. Connor, J. I. Henderson, S. K. Friedrich, R. H. Grubbs, D. A.
Bansleben, Science 2000, 287, 460.
1851 G. J. P. Britovsek, M. I. Bruce, Y. C. Gibson, B. S. Kimberley, P. J. Maddox,
S. Mastroianni, S. J. McTavish, C. Redshaw, G. A. Solan, S. Stromberg, A. J. P. White,
D. J. Williams, J. Am. Chem. Soc. 1999, 121, 8728.
[86] B. L. Small, M. Brookhart, A. M. A. Bennett, J. Am. Chem. SOC. 1998, 120, 4049.
2.3.1.2.1 Introduction
Alkenes such as 1-olefins but also cycloolefins (e. g., cyclopentene, norbornene)
can be polymerized to homo- or copolymers with different chain lengths, copoly-
mer compositions and molecular mass distributions. A broad variety of polyole-
fins is accessible, such as homo- or copolymers for injection molding, rotamold-
ing, blow molding, extrusion, film blowing, and fiber spinning [l]; elastomers [2];
waxes [3]; or ultrahigh molecular mass polyethylenes [4]; and for special applica-
tions, such as lubricant oils or lubricant oil additives (viscosity index improvers)
[5]; oil additives (e. g., drag reducers) [6, 71; and ultrahigh modulus polyethylene
fibers [8, 91. Also, various grades of polymers can be synthesized to enter into
new applications [lo-141.
There are various routes for the oligomerization and polymerization of olefins.
Ethylene can be polymerized under high pressure and at high temperature,
initiated by radicals [ 151. Isobutene (1,l-dimethylethylene) is easily polymerizable
at low temperature, initiated with Lewis acids (cationic polymerization) [ 161. Oli-
gomers can be synthesized using various “Aufbau” reactions [ 171. However, only
the catalytic polymerization process offers a general route to polymerize 1-olefins
and cycloolefins. Catalysts are transition metal compounds, mainly of Group 4-6
elements either with co-catalysts (Ziegler-Natta catalysts [ 18, 191, metallocenes
[20]) or without (Phillips catalysts [21]).
The catalytic polymerization process is carried out in hydrocarbon diluents
(diesel oil, hexane, isobutane) or the bulk monomers (ethylene, propylene, nor-
bornene, styrene). The transition metal catalysts are usually insoluble and thus
act heterogeneously, except for some homogeneously active vanadium com-
pounds [2] and the metallocenes [20] (cf. Section 2.3.1.1). Over a wide tempera-
2.3.1.2 Chemical Engineering and Applications 23 1
ture range the polymers can also be insoluble and precipitate during polymeriza-
tion (slurry polymerization process). Such heterogeneous processes are state-
of-the-art for industrial polyolefin production [22, 231. Homogeneous catalysis
especially requires the solubility of the catalyst or catalystko-catalyst system in
hydrocarbon diluents, irrespective of whether the polymer or oligomer is also
soluble or not.
300
I octane
I
250
t e!
eg
200 +.
z
W
ii E
L
I!
$ 150
!
d
4
100
50
0
0 20 40 so 80 100
composition [X b.w.1
n poly-loletins
P
105
OD
potyhobutylenes
a d other
pol y-Ioleflnr
I I I I
0 20 40 60 80 100
polyethylenes homopolymem
copolymer compositlon [mol%]
Figure 2. Product map (average molecular mass vs. copolymer composition) and applications.
EPR = ethylene/propylene rubber; PE = polyethylene; HD = high-density;
LLD = linear, low-density; VLD = very low-density; PP = polypropylene;
i = isotactic; s = syndiotactic; PS = polystyrene.
References
[ l ] G. Burkhardt, U. Hiisgen, M. Kalwa, G. Potsch, C. Schwenzer. Ullmann's Encyclopedia
of Industrial Chemistry (Eds.: B. Elvers, S. Hawkins, G. Schulz), VCH, Weinheim,
Vol. 20, 1992, p. 663.
[2] G. Ver Strate, Encyclopedia of Polymer Science and Engineering (Eds.: H. F. Mark,
N. N. Bikales, C. G. Overberger, G. Menges, J. I. Kroschwitz), J. Wiley & Sons, New
York, Vol. 6, 1986, p. 552.
[3] G. Illmann, H. Schmidt, W. Brotz, G. Michalczyk, W. Payer, C. D. Frohning, W. Dietsche,
G. Hohner, J. Wildgruber, Ullmanns Encyklopadie der Technischen Chemie, VCH,
Weinheim, Vol. 24, 1983, p. 1.
[4] W. Payer, Kunststoffe 1993, 83, 775.
[S] H. G. Muller, Angew. Mukromol. Chem. 1978, 67, 61.
[6] Hoechst AG (G. Hohner, W. Interthal, D. Ohlendorf), DE 3.323.729 (1985).
[7] F. Durst, R. Haas, W. Interthal, T. Keck, Chem. Ing. Techn. 1982, 54, 213.
[8] Stamicarbon BV (P. S. Smith, P. J. Lemstra, A. J. Pennings), DE 3.004.699 (1980).
[9] Allied Corporation (G. A. Harpell, S. Kavesh, I. Palley, D. C. Prevorsek), US 4.455.273
(1984).
[lo] H. Cherdron, M.-J. Brekner, F. Osan, Angew. Makromol. Chem. 1994, 223, 121.
[ 1 1 ] T. Weller, D. B. Schulz, Kunststoffe 1998, 88, 1748.
[I21 E. Beer, W. Hatke, Plastic Special 6/1999.
[ 131 P. Thomas-Hasenzahl, Kunsfstoffe2000, 90, 11.
[14] U. Koch-ReuB, Kunststoffe, 1998, 88, 1139.
[IS] K. S. Whiteley, T. G. Heggs, H. Koch, R. L. Mawer, W. Immel, Ullmann's Encyclopedia
of Industrial Chemistry, Vol. 21, 1992, p. 487.
238 2.3 Reactions of Unsaturated Compounds
[16] BASFAG (H. Hoffmann, H. Mach, H. P. Rath, P. Reuter), EP 116.913 (1990); BASFAG
(P. Rath), EP 628.575 (1994).
[ 171 K. Weissermel, H.-J. Arpe, Industrielle Organische Chemie, VCH, Weinheim, 1978,
p. 69; B. Comils, W. A. Herrmann, R. Schlogl, H.-C. Wong (Eds.), Catalysis from
A to Z, Wiley-VCH, Weinheim, 2000.
[18] K. Ziegler, Angew. Chem. 1964, 76, 545.
[19] G . Natta, Angew. Chem. 1964, 76, 553.
[20] H. Sinn, W. Kaminsky, Adv. Organomet. Chem. 1980, 18, 99.
[21] J. P. Hogan, Applied Industrial Catalysis, Vol. 1 (Eds.: B. E. Lcach), Academic Press,
Orlando, 1983, p. 149.
[22] L. Bohm, Chem. Ing. Techn. 1984, 56, 674.
[23] P. C. BarbC, G. Cecchin, L. Noristi, Adv. Polym. Sci., 1987, 81, 1.
[24] Phillips Petroleum Co. (J. P. Hogan, R. L. Banks), BE 530.617 (1953).
[25] K. Ziegler, E. Holzkamp, H. Breil, Angew. Chem. 1955, 67, 426, 541.
[26] G. Natta, P. Pino, P. Corradini, F. Danusso, E. Mantica, G. Mazzanti, G. Moraglio, J. Am.
Chem. Soc. 1955, 77, 1708.
[27] H. Domininghaus, Die Kunststoffe und ihre Eigenschafen, VDI Verlag, Diisseldorf,
1986.
[28] W. Kaminsky, J. Kopf, H. Sinn, H.-J. Vollmer, Angew. Chem. 1976, 88, 688.
[29] A. Andresen, H.-G. Cordes, J. Herwig, W. Kaminqky, A. Merck, R. Mottweiler, J. Pein,
H. Sinn, H.-J. Vollmer, Angew. Chem. 1976, 88, 689.
[30] L. L. Bohm, J. Berthold, R. Franke, W. Strobel, U. Wolfmeier, Studies in SurJace Science
and Catalysis, Vol. 25 (Eds.: T. Keii, K. Soga), Elsevier, Amsterdam, 1986, p. 29.
[31] J. C. Stevens, Catalyst Design for Tailor-Made Polyolefns (Eds.: K. Soga, M. Terano),
Kodansha, Tokyo, 1994, p. 277.
[32] C. Cozewith, G. Ver Strate, Macromolecules 1971, 4, 482.
[33] F. R. W. P. Wild, L. Zsolnai, G. Huttner, H. H. Brintzinger, J. Organomet. Chem. 1982,
232, 233.
[34] J. A. Ewen, J. Am. Chem. Soc. 1984, 106, 6355.
[35] W. Spaleck, M. Antberg, V. Dolle, R. Klein, J. Rohrmann, A. Winter, New J. Chem.
1990, 14, 499.
[36] J. A. Ewen, M. J. Elder, R. L. Jones, L. Haspeslagh, J. L. Arwood, S. G. Bott, K. Ro-
binson, Makromol. Chem., Macromol. Symp. 1991, 48/48, 253.
[37] H. H. Brintzinger, D. Fischer, R. Miilhaupt, B. Bieger, R. M. Waymouth, Angew. Chem.
1995, 107, 1255.
[38] T. Shiomura, M. Kohno, N. Inoue, Y. Yokote, M. Akiyama, T. Asanuma, R. Sugimoto,
S. Kimura, M. Abe, Catalyst Design for Tailor-Made Polyolefns (Eds.: K. Soga,
M. Terano), Kodanska, Tokyo, 1994, p. 327.
[39] T. Sasaki, T. Ebara, H. Johoji, Polym. Adv. Tech. 1993, 4, 406.
[40] M. Aulbach, F. Kiiber, Chem. uns. Zeit 1994, 28, 197.
[41] M. Farina, Trends Polym. Sci. 1994, 2, 80.
[42] R.-D. Maier, Kunststofle 1999, 89, 120.
[43] H. Horacek, Makromol. Chem. Suppl. 1975, 1, 415.
[44] L. Mandelkem, Comprehensive Polymer Science (Eds.: G. Allen, J. C. Bevington),
Vol. 2, Pergamon Press, Oxford, 1989, p. 363.
[45] F. Hamada, K. Fujisawa, A. Nakajima, Polym. J. 1973, 4, 316.
[46] M. Bochmann, Nachl: Chem. Techn. Lab. 1993, 41, 1220.
[47] H. Sinn, I. Schimmel, M. Ott, N. von Thiemen, A. Harder, W. Hagendorf, B. Heitmann,
E. Haupt, Metalorganic Catalysts for Synthesis and Polymerization (Ed.: W. Kaminsky),
Springer Verlag, Berlin, 1999, p. 105.
[48] E. Zurek, T. K. Woo, T. K. Firman, T. Ziegler, Inorg. Chem. 2001, 40, 361.
References 239
2.3.1.3.1 Introduction
The development of polymers has seen a great impact from organometallic chem-
istry over recent decades. In the early 1950s Ziegler discovered the so-called Auf-
baureaktion during his studies on organoaluminium chemistry [I]. On this basis
Gulf Oil [2] and Ethyl Corporation [ 3 ] developed commercial processes (cf.
eq. (1)).
( n + 2 ) CH2=CH2 -P p y
cat.
The most important discovery, made at Miilheim in 1952, is based on the ob-
servation that in the presence of nickel salts the alkylaluminium-catalyzed Auf
baureaktion is directed to yield mainly butenes. In the literature this phenomenon
is referred to as the “nickel effect” [4, 51. This led to low-pressure olefin polymer-
ization. These findings initiated an intensive investigation of organonickel chem-
istry. Wilke and co-workers observed for the first time that ligands control the
selectivity in nickel-catalyzed reactions. Ligand variations extended to bidentate
P n O chelates was applied by Keim at Shell Development Co. to oligomerize
ethylene, leading to the Shell higher olefin process (SHOP), today producing
about one-half of the linear a-olefins made by oligomerization.
Today linear a-olefins are produced mainly by ethylene oligomerization be-
cause of the high product quality and the good availability of ethylene. Other
routes to a-olefins with decreasing importance are paraffin wax-cracking, paraffin
dehydrogenation, and alcohol dehydration. The wide application and increasing
need for short-chain a-olefins as comonomers for polymers cause the linear olefin
market still to grow.
1992 was approximately 1.5 million tons, from which the major part (70 %) was
made in the USA; 25 % was made in Europe and 4 % in Japan. The remainder was
produced at a site in the Czech Republic starting operation in the second half of
1992 and based on Ziegler technology [7].
The lower C4-Cs a-olefins are mainly used as comonomers [S]. Small amounts
of up to 3 % a-olefins are used to produce high-density polyethylene (HDPE) with
a higher stresdcrack resistance [9] and a slightly reduced density (0.959-0.938
g/cm3) compared with the homopolymer (0.965-0.955 g/cm’). Higher quantities
of 4-12 % a-olefins are added to produce linear low-density polyethylene
(LLDPE) with considerably reduced density (0.935-0.9 15 g/cm3), for which
1-butene and 1-hexene are preferred in the gas-phase process and 1-octene in
the liquid phase [ 101.
Hydrocarboxylation of the C6-C8 a-olefins with cobaltcarbonyllpyridine cata-
lysts at 200°C and 20 MPa gives predominantly the linear carboxylic acids.
The acids and their esters are used as additives for lubricants. The C6-Cl,,
a-olefins are hydroformylated to odd-numbered linear primary alcohols, which
are converted to polyvinylchloride (PVC) plasticizers with phthalic anhydride.
Oligomerization of (preferably) 1-decene, applying BF3 catalysts, gives oligomers
used as synthetic lubricants known as poly-a-olefins (PAO) or synthetic hydrocar-
bons (SHC) [ l l , 121. The Clo-C,2a-olefins can be epoxidized by peracids; this
opens up a route to bifunctional derivatives or ethoxylates as nonionic surfactants
~131.
242 2.3 Reactions of Unsaturated Compounds
Detergents 32 56 35 cIo-c2”+
Copolymers 26 13 37 c4-C8
Plasticizers 12 8 22 c6-c I0
Poly-a-ole fins 9 12
Others 21 11
a) Included in “Others”.
AIEt3 + 3n CH2=CH2 -
In a following high temperature elimination step the a-olefins are displaced by
ethylene at about 300°C and 1 MPa (eq. (3)).
In this stoichiometric reaction sequence, a Poisson distribution of a-olefin
products is obtained. The main disadvantage of this process is the large amount
of aluminium alkyls needed in an industrial plant. To overcome this drawback,
improvements of the process were developed by several companies. Only the
two most important examples, the Gulf process and the Ethyl process, will be
described in more detail. Shell developed a different route based on a nickel com-
plex catalyst. Though other processes based on different transition metal catalysts
have been developed, only the three processes mentioned above became important
H61.
r 1
In 1966 the first commercial plant producing linear a-olefins by ethylene oli-
gomerization was built by the Gulf Oil company (since 1983, Chevron) at
Cedar Bayou, TX [2, 171. The Gulf process uses a one-step catalytic proce-
dure, where chain growth and elimination occur simultaneously in the same
reactor [2]. About 0.4% wt. of AlEt, (with respect to the ethylene reacted)
are needed. As solvent heptane is used, at about 200°C and 25 MPa ethylene
pressure [18]. After the reaction, the catalyst is destroyed by hydrolysis. In this
catalytic reaction a Schulz-Flory distribution of a-olefins is obtained. Due to
the reaction of the product a-olefins with aluminium alkyls, increasing amounts
of branched olefins are obtained with increasing chain length. Nevertheless, the
a-olefins obtained have a considerably higher purity than those produced by
wax-cracking (cf. Table 4). The selectivity to a-olefins reaches 94-98 % at
an ethylene conversion of 40-80 % [ 191. Currently Chevron's overall capacity
is approx. 250000 t/a. The Chevron technology is used also by Mitsubishi
Chemical Industries in Japan and Chemopetrol in the Czech Republic (see
Table 1).
244 2.3 Reuctions of Unsaturated Compounds
Ethyl Process
r AIR',
AIEt3
ethylene
I
m
Figure 1. Flow scheme of the Ethyl process.
AIR$
c1z - C18
2.3.1.3 Oligomerization of Ethylene to Higher Linear a-Olefins 245
metric part of the reaction, operating at about 100 "C and 20 MPa. Transalkylation
is carried out at about 300°C and 10 MPa. In a second distillation, the liberated
olefins are separated from the aluminium alkyls. These alkyls are fed into a chain-
growth reactor, where they are grown with ethylene to long-chain aluminium
alkyls, which are recycled to the transalkylation stage. Because of the recycle,
co-oligomerization of product a-olefins with ethylene yields considerable amounts
of branched olefins. The higher-molecular-weight C 16-C fraction, especially,
consists of only 63 % linear a-olefins (cf. Table 4). Ethyl's total capacity for
ethylene oligomerization is now about 670000 t/a.
The Shell higher olefin process is not only a process for ethylene oligomerization,
but a very efficient and flexible combination of three reactions: oligomerization,
isomerization, and metathesis. It was designed to meet the market needs for linear
a-olefins for detergents [21]. Basic research for the oligomerization stage was car-
ried out at the laboratories of the Shell Research Company at Emeryville by Keim
from the late 1960s to the early 1970s 122-311. The whole process was developed
in a colaboration between Shell Development USA and the Royal Shell Labora-
tories at Amsterdam in the Netherlands 132-411. The first commercial plant was
built at Geismar, LA, in 1977. The development of this plant and that at Stanlow
(UK) is summarized in Table 1. Though there was some speculation about other
plants to be built in Canada and Japan, these two sites are currently the only
operational ones, having a total capacity of nearly 1 million tons of a-olefins
per year.
Process Description
The oligomerization reaction is carried out in a polar solvent in which the nickel
catalyst is dissolved but the nonpolar products, the a-olefins, are nearly insoluble.
Preferred solvents are alkanediols, especially 1,4-butanediol. This was one of
the first examples of a biphasic liquid/liquid system to be used in catalysis and
is one of the key features of the process. The nickel catalyst is prepared in situ
from a nickel salt, e.g., nickel chloride, and a chelating P n O ligand like
o-diphenylphosphinobenzoic acid (Structure 1) by reduction with sodium boro-
hydride 130, 391. Suitable ligands are the general type of diorganophosphino
acid derivatives (2).
aPPh2
1
COOH
RR'P
n
2
COOR"
246 2.3 Reactions of Unsaturated Compounds
-- I
olefins. Metathesis of the lower and higher internal olefins gives a mixture of
olefins with odd and even carbon chain lengths. The mixture comprises about
11-15 % of the desired CII-C14linear internal olefins, which are separated by
distillation. The undesired fractions can be recycled, feeding the light olefins
directly back to metathesis while the higher-boiling fractions are again subjected
to isomerization. Because of the high proportion of short-chain olefins in the
metathesis feed, the double bonds in the end product are shifted toward the
chain ends.
Altogether the different possibilities of shifting products to the desired chain
length and double-bond position make the “SHOP” the most elegant and flexible
process operating today. It is furthermore one of the larger applications of homo-
geneous catalysis.
L/ Co / Mo or Re
+ *
/-==\
ClO c18
248 2.3 Reactions of Unsaturated Compounds
Mechanistical Aspects
Ph Ph Ph Ph
\ /
0 ko:iyy Ph
f,:Np
i" PPh3
Ph
x > N i < h PPh3
3 4 5
Ph Ph
\ /
Ph
6
9 8
Ph
x>NiT 0"
Ph\ / Ph
PPh3
CH;!
-
=CH2 / 70 "C
Ph
Ph\
x > N i - H
/
Ph
4 8
In the case of complex 3, in-situ NMR studies gave hints of the existence of a
nickel hydride [50].The stable nickel hydride (Structure 11) could be isolated and
characterized by X-ray diffraction analysis [5 11. Complex 11 inserts ethylene to
give an ethylnickel complex which reverts to the hydride on warming up.
Based on these results the mechanism shown in Scheme 1 was postulated. If an
excess of triphenylphosphine is added, chain termination is preferred. Using 10
equivalents of triphenylphosphine, mainly 1-butene is observed. A variety of
substitutions in the chelate ligand have been described in order to gain a better
understanding of the factors controlling selectivity [45, 521. Other groups became
interested. For example, Kissin [53] and Beach [54-561 introduced sulfonated
ylides. Compound 12 is an active one-component oligomerization catalyst
which can be activated by a factor of 20-200 by the addition of aluminium alk-
oxides such as Et,AlOEt [56]. The sulfonate group brings about a better solubility
in polar solvents and therefore improves catalyst separation.
250 2.3 Reactions of Unsaturated Compounds
Ph\ / Ph
Na03sx'P<Ni<h
Ph Ph
0 PCY3 '
0 PPh3
Ph
F3c 11 12
20 000 to 116 000 TON within an hour. The Pd complexes are activated by an acid
containing a weakly coordinating anion.
Extremely active and highly selective iron-based catalysts are derived with
bis(imino)pyridine ligands 15 [59-621. Turnover frequencies of up to an amazing
1.8 X 108hand a-olefin selectivity of > 99 % can be obtained. The K value can
be controlled and adjusted to the requested range between 0.70 and 0.85.
Increasing the temperature lowers K , while increasing the bulk of R at the aryl
substituent results in the formation of a larger amount of higher a-olefins.
These new findings can be regarded as a considerable spur to technology, stimu-
lating new developments in a process that was already in its mature phase.
References
[I] K. Ziegler, H. Gellert, H. Kuhlhorn, H. Martin, K. Meyer, K. Nagel, H. Sauer, K. Zoser,
Angew. Chem. 1952, 64, 323; K. Ziegler, Angew. Chem. 1955, 67, 541.
[2] Gulf Res. Dev. Co. (H. B. Fernald, B. H. Gwynn, A. N. Kresge), DE 1.443.927
(1961).
[3] Ethyl Corp. (C. W. Lanier), US 3.906.053 (1975).
[4] G. Wilke, Angew. Chem. 1988, 100, 189; Angew. Chem., Int. Ed. Engl. 1988, 27,
185.
[S] G. Wilke in Fundamental Research in Homogeneous Catalysis (Ed.: M. Tsutsui), Vol. 3,
Plenum, New York, 1979, pp. 1-24.
[6] Anon., Eur: Chem. News Jan. 19, 1987, 8.
[7] C. S. Read, R. Willhalm, Y. Yoshida in Linear Alpha-Olejins, The Chemical Economics
Handbook Marketing Research Report, SRI International, Oct. 1993, 68 1S030A.
[8] Anon., Neodene Alpha and Internal Olejins, Shell Technical Bulletin, Shell Chemicals,
1989.
[9] M. Sherwood, Chem. Ind. (London) 1982, 994.
[lo] F. J. Karol, CHEMTECH 1983, 222.
[ I l l J. A. Brennan, lnd. Eng. Chem., Prod. Res. Dev. 1980, 19, 2.
[I21 R. L. Shubkin, M. S. Bayerlan, A. R. Maler, Ind. Eng. Chem., Prod. Res. Dev. 1980,
19, 15.
1131 B. W. Werdelmann, Fette, Seifen, Anstrichm. 1974, 76, 1.
1141 P. Layman, Chem. Eng. News 1988 (22), 9.
[IS] A. Behr, Ullmann’s Encycl. Ind. Chem. 5th ed. 1992 Vol. A13, p. 251.
[I61 A. M. Al-Jarallah, J. A. Anabtawi, M. A. B. Siddique, A. M. Aitani, A. W. Al-Sa’doun,
Catal. Today 1992, 14, I .
252 2.3 Reactions of Unsaturated Compounds
[ 171 Anon., Guljene Olefins, Chevron Technical Bulletin, Chevron Chemical Co., 1988.
[18] Chevron/Gulf, GB 186.610 (1970).
[19] A. Hennico, J. Leonard, A. Forestiere, Y. Glaize, Hydrocarbon Process, 1990, 69, 73.
[20] Anon., Alpha Olefns, Ethyl Technical Bulletin, Ethyl Chemicals Group, 1981.
[21] A. H. Turner, J. Am. Oil Chem. Soc. 1983, 60, 594.
[22] Shell Dev. Co. (S. R. Baur, H. Chung, P. W. Glockner, W. Keim, H. van Zwet),
US 3.635.937 (1972).
[23] Shell Dev. Co. (R. Baur, H. Chung, D. Camel, W. Keim, H. van Zwet), US 3.637.636
(1972).
[24] Shell Dev. Co. (R. Baur, P. W. Glockner, W. Keim, H. van Zwet, H. Chung),
US 3.644.563 (1972).
[25] Shell Dev. Co. (H. van Zwet, R. Baur, W. Keim), US 3.644.564 (1972).
[26] Shell Dev. Co. (P. W. Glockner, W. Keim, R. F. Mason), US 3.647.914 (1972).
[27] Shell Dev. Co. (R. Baur, P. W. Glockner, W. Keim, R. F. Mason), US 3.647.915
(1972).
[28] Shell Dev. Co. (R. Baur, H. Chung, W. Keim, H. van Zwet), US 3.661.803 (1972).
[29] Shell Dev. Co. (R. Baur, H. Chung, Amett, P. W. Glockner, W. Keim), US 3.686.159
(1972).
[30] E. R. Freitas, C. R. Gum, Chem. Eng. Prog. 1979, 75, 73.
[31] E. L. T. M. Spitzer, Seifen ole Fette Wachse 1981, 107, 141.
[32] Shell Oil (R. F. Mason), US 3.676.523 (1972).
[33] Shell Oil (R. F. Mason), US 3.686.351 (1972).
[34] Shell Oil (A. J. Berger), US 3.726.938 (1973).
[35] Shell Oil (R. F. Mason), US 3.737.475 (1973).
[36] Shell (R. F. Mason, G. R. Wicker), DE 2.264.088 (1 973).
[37] Shell Oil (E. F. Lutz), US 3.825.615 (1974).
[38] Shell Oil (E. F. Lutz), US 4.528.416 (1985).
[39] Shell (E. F. Lutz, P. A. Gautier), EP 177.999 (1986).
[40] W. Keim in Fundamental Research in Homogeneous Catalysis (Eds.: M. Graziani et al.),
Vol. 4, Plenum, New York, 1984, p. 131.
[41] E. F. Lutz, J. Chem. Educ. 1986, 63, 202.
[42] Shell Oil (F. F. Farley), US 3.647.906 (1972).
[43] W. Keim, F. H. Kowaldt, R. Goddard, C. Kriiger, Angew. Chem. 1978, 90,493; Angew.
Chem., Int. Ed. Engl. 1978, 17, 466.
[44] W. Keim, A. Behr, B. Limbacker, C. Kriiger, Angew. Chem. 1983, 95, 505; Angew.
Chem., lnt. Ed. Engl. 1983, 22, 503.
[45] W. Keim, A. Behr, B. Gruber, B. Hoffmann, F. H. Kowaldt, U. Kiirschner, B. Limbacker,
F. P. Sistig, Organometallics 1986, 5, 2356.
[46] W. Keim, New J. Chem. 1987, 11, 531.
[47] W. Keim, J. Mol. Catal. 1989, 52, 19.
[48] A. Behr, W. Keim, Arab. J. Sci. Eng. 1985, 10, 377.
[49] W. Keim, Angew. Chem. 1990, 102, 251; Angew. Chem., lnt. Ed. Engl. 1990,
29, 235.
[50] W. Keim, Ann. N.Y Acad. Sci. 1983, 415, 191.
[51] U. Miiller, W. Keim, C. Kriiger, P. Betz, Angew. Chem. 1989, 101, 1066; Angew. Chem.,
lnt. Ed. Engl. 1989, 28, 1011.
[52] W. Keim, R. P. Schulz, J. Mol. Catal. 1994, 92, 21.
[53] Y. V. Kissin, J. Polym. Sci., Polym. Chem. Ed. 1989, 27, 147.
[54] ChevrodGulf Co. (D. L. Beach, J. J. Harrison), EP 46.330 (1982).
[55] ChevrodGulf Co. (D. L. Beach, J. J. Hamson), US 4.529.554 (1985).
[56] ChevrodGulf Co. (D. L. Beach, Y. V. Kissin), US 4.686.315 (1987).
2.3.1.4 Dimerization and Codimerization 253
2.3.1.4.1 Introduction
Dimerization and codimerization reactions are widely used on an industrial scale
either to provide chemicals of high added value or to upgrade by-product olefinic
streams coming from various hydrocarbon cracking processes (steam or catalytic
cracking) or hydrocarbon forming processes (Fischer-Tropsch synthesis or metha-
nol condensation) (e. g., according to eq. (1)).
n=x+y+z
Several years ago dimerization was essentially achieved (and is still currently
performed) by means of acidic catalysts, sometimes as liquids but mainly as
solids. However, in spite of its economic interest owing to its low price and
low sensitivity to impurities, cationic oligomerization is limited in scope, the
main drawbacks being its poor selectivity and low activity toward linear olefins.
Organometallics of highly electropositive metals (aluminum, potassium) afford
better selectivities but their specificity and their poor activity restrict their use
to some specialized syntheses, e. g., dimerization of propene into 2-methyl-1-pen-
tene (Al(i-Pr)3) or 4-methyl- 1-pentene (K). Coordination catalysts offer a broader
spectrum of activity (which is often the opposite of that observed in cationic
reactions) and more diversified selectivities: their practical use can be expected
to grow.
Dimerization reactions have been the subject of recent reviews [1,2]. For
applications of homogeneous catalysis, see [ 3 ] .
254 2.3 Reactions of Unsaturated Compounds
They confirmed the reaction mechanism and underlined the effect of tertiary
phosphanes on the regioselectivity of the linking of propene molecules. This
complex is soluble only in chlorinated hydrocarbons. Many other systems
based on nickel catalyze the dimerization reaction and have been described in
many publications and patents.
The dimerization mechanism can be visualized as a polyaddition reaction to
Ni-H and Ni-C bonds. The Ni-H species is formed by p-hydrogen abstraction.
The reaction pathway for the formation of various propene dimer structures is
given in Scheme 1.
Main reaction:
I
Ni - NiH+ + tetramers
Consecutive reactions:
NiH+ + A/j
/ - N i U - Ni
Scheme 2. Olefin oligomerization by “cationic nickel” complexes. General scheme for the
formation of various oligomers.
256 2.3 Reactions of Unsaturated Compounds
100% B
LI
E
.-
U
I
0
I!
._
W
%
A”
I E
conversion 100% conversion 100%
Batch reactors and plug flow open systems Semi-batch and continuous well-mixed
one stage reactor
(where subscript “3” represents propene; “4” represents n-butenes). When diluted
in n-butenes, isobutene (10-15 %) codimerizes with n-butenes. Codimers consist
of 80 % of dibranched octenes (2,4-dimethylhexenes).
Nonregioselective dimerization is widely used on an industrial scale for pro-
pene, n-butenes and ethylene (Institut FranCais du Pitrole’s Dimersol@process).
The catalyst results from the interaction of a nickel organic salt, soluble in a
paraffinic hydrocarbon solvent, and an ethylaluminum chloro compound; the
active species is formed in situ inside the dimerization reactor.
A process flow diagram of Dimersol@is depicted in Figure 2. The reaction
takes place at 50°C, without any solvent, in two (or more, up to four) well-
mixed reactors in series. The pressure is sufficient to maintain the reactants in
the liquid phase (no gas phase). Mixing and heat removal are ensured by external
circulation. The residence time could be between 5 and 10 h. To increase the
conversion while maintaining an acceptable dimer selectivity, a plug-flow reactor
2.3.1.4 Dimerization and Codimerization 257
(a pipe or “snake”) can be added as a finishing reactor (see Figures 1 and 3). By
using a feedstock containing substantial amounts of alkane, this makes it possible
to comply with US specifications concerning the level of olefins in liquefied
petroleum gas (LPG) used as fuel ( 5 % max. propene in propane). The catalyst
is deactivated by anhydrous ammonia to prevent the formation of chlorinated
hydrocarbons. Washing with aqueous caustic soda and water eliminates inorganic
compounds. A stabilizing distillation column removes unconverted olefins and
saturated hydrocarbons which can be used as such (LPG) or sent back to the
cracker. Additional columns can separate each oligomer family. Typical selectiv-
ities in dimers are 85 %. To compensate for the great difference in reaction rates
between propene and butene, the codimerization reaction requires a low ratio of
propene to butene to be maintained. Thus, in several reactors connected in series,
propene has to be injected into each reactor to ensure the highest selectivity to
heptenes.
Regioselective dimerization of propene to 2,3-dimethylbutenes (DMBs) is
currently operated by Sumitomo and BP Chemicals. Both use P(cyclohexyl), as
the bulky ligand. In the Sumitomo process [7] very high selectivities in DMBs
(up to 85 %) are obtained at 20-50 OC, thanks to a sophisticated, highly efficient,
Ziegler-type catalyst system (ten times more efficient than those of conventional
catalysts) and by using toluene as a solvent. Isomerization of 2,3-dimethyl-1-
butene (DMB- 1) into 2,3-dimethyl-2-butene (DMB-2) takes place directly in
AICI,R3.,
Ni”
LPG
Figure 3. Plug-flow reactor for the Dimersol@process. The finishing reactor (“the snake”) to
comply with LPG specifications in the USA (less than 5 % olefins).
Main reaction:
\
/Ti\
,
\
//
- /
Consecutive reaction:
\ ,- - \
/Ti +
Non-observed reaction:
\ *
Ti +
Scheme 3. Reaction pathways for ethylene dimerization catalyzed by titanium.
60 ! ! I
t
I
70 80 90 '0
% conversion
in the reaction mixture. The only important side reaction results from the co-reac-
tion of 1-butene with ethylene giving isohexenes (see Scheme 3), namely l-hex-
ene (9 %), 2-ethyl-1-butene (65 %), and 3-methyl-1-pentene (26 %). Coupling of
two 1-butene molecules is not observed. Thus, the selectivity depends essentially
on the ratio of 1-butene to ethylene in the liquid phase (Figure 4). The reaction
rate is first order in ethylene concentration.
This reaction has been developed commercially by IFP (Alphabutol' process).
The flow diagram for this process is given in Figure 5.
To control the consecutive trimerization reaction at an economic level, the
liquid phase is equilibrated with an ethylene vapor phase at a constant pressure
(e. g., 2 MPa at 50 "C) to ensure a constant ethylene/l-butene ratio in the liquid
phase. As a consequence there is only one well-mixed reactor. Each of the two
2.3.1.4 Dimerization and Codimerization 26 1
7 ’-butene
Ti’” 4
AIR, .f
T
catalyst removal
k isohexenes
Use
which form a second phase, can be separated by simple decantation. The sol-
vent-catalyst complex can be recycled and reused.
Regioselective dimerization of propene to 2,3-dimethylbutenes can be per-
formed in a biphasic system using liquid acidic chloroaluminates as the solvent
for the nickel-phosphine catalytic system [ 191.
Nonregioselective biphasic olefin dimerization and codimerization have been
developed on a continuous pilot plant at IFP and are now being offered for com-
mercialization. Compared to the Dimersol@ process, the biphasic technology
(named Difasol@)affords a more economical use of the catalyst, thus reducing
catalyst disposal and cost [20]: the nickel productivity is more than ten times
higher. The Difasol@promotes olefin dimerization, with very high dimer selectiv-
ity (90-95 %), even in poorly concentrated feed. This is an advantage over the
homogeneous system, in which the conversion level is highly dependent on the
initial concentration of the olefin in the feedstock. It also extends the field of
application of the Dimersol@process to less reactive C5 olefins, allowing for
the production of nonenes and decene by codimerization of C4 and C5 olefins.
References
[ l ] S. Muthukurnaru Pillai, M. Ravindranathan, S. Sivararn, Chem. Rev. 1986, 86, 353.
[2] J. Skupinska, Chem. Rev. 1991, 91, 613; A. W. Al-Sa’doun, Catal. Today 1992, 14, 1 ;
A. W. Al-Sa’doun, Appl. Catal. A: General 1993, 105, 1.
[3] (a) G. W. Parshall, S. D. Ittel, Homogeneous Catalysis, 2nd ed., John Wiley and Sons
1992, p. 72; (b) Y. Chauvin, H. Olivier, in Applied Homogeneous Catalysis with Orga-
nometallic Compounds (Eds.: B. Comils, W. A. Henmann), Wiley-VCH, 2000, p. 258.
141 Phillips Petroleum (G. Nowlin, G. Bumie, H. D. Lyons), US 2.969.408 (1955).
1.51 G. Wilke, B. Bogdanovic, P. Hardt, 0. Heirnbach, W. Kroner, W. Oberkirch, K. Tanaka,
E. Steinrucke, D. Walter, H. Aimmerman, Angew. Chem., Int. Ed. Engl. 1966, 5, 151.
161 G. Lefevre, Y. Chauvin, in Aspects of Homogeneous Catalysis (Ed.: R. Ugo), Carlo
Manfredi, Milano, 1970, Chapter 3, p. 142.
[7] (a) K. Nomura, M. Itagaki, M. Ishino, M. Yamamoto, G. Suzukamo, Catal. Lett. 1997,
47, 47; (b) K. Nornura, , M. Ishino, G. Suzukamo, Bull. Chem. Soc. Jpn. 1997, 70, 2671 ;
(c) G. Suzukamo, K. Nomura, M. Ishino, M. Hazama, J. Mol. Catal. 1997, 126, L93;
(d) M. Itagaki, G. Suzukarno, K. Nomura, Bull. Chem. SOC.Jpn. 1998, 71, 79; (e) H.
Sato, H. Tojima, K. Ikimi, J. Mol. Catul. 1999, 144, 285.
2.3.1.5 Evolution of the Synthesis of Group 4 265
2.3.1.5.1 Introduction
Within the past five years, commercial interest in metallocene catalyst components
for the polymerization of olefins has increased enormously. Commercial produc-
tion of a rising number of polyolefin types from different companies is creating a
burgeoning and highly diversified demand for metallocenes. New brand names
(e. g., Metocene (Basell), Elite (Dow Chemical), Engage (DuPont), Exact (Exxon-
Mobil), Luflexen (Basell), Ape1 (Mitsui Chemicals), Borecene (Borealis),
Finathene (TotalFinaElf), Topas (Ticona), just to name a few) characterize poly-
olefins such as PE, elastomers, PP, cycloolefin copolymers (COCs) and PS
from metallocene-type catalysts [ 1-31.
This increasing demand for metallocenes as key components of polymerization
catalysts has been recognized as a business opportunity for many companies. Not
only the established suppliers of catalysts and other intermediates for the polyole-
fin industries (e. g., Albemarle, Crompton/Witco, Akzo-Nobel) but also typical
fine chemicals producers (e. g. Boulder, Catalytica, Norquay, etc.) and polyolefin
266 2.3 Reactions of Unsuturuted Compounds
producers (e. g., Basell in cooperation with Clariant) seek a market share in this
promising business field. The economic factors and the scientific achievements
that have made possible the industrial production of the latest generation of highly
selective metallocene catalysts will be explained below.
Indanones are very useful and versatile intermediates in the synthesis of metallo-
cene catalysts. Scheme 1 has the synthetic scheme originally used for the prepara-
tion of 2-alkyl-4-aryl-substituted ansa metallocenes [9-111. In the first part of this
sequence, the biaryl unit is assembled and the missing carbon atoms are intro-
duced as a side chain. The reaction of 2-phenylbenzyl bromide with malonic
acid ethyl ester under basic conditions, followed by a decarboxylation, affords
the 2-(2-phenylbenzyl)propionic acid. Chlorination and Friedel-Crafts acylation
yields the 2-methyl-4-phenylindanone in 93 % yield. From here, only a few stan-
dard transformations are required to complete the synthesis, finally yielding the
desired metallocene.
1. Mg
b” 2. NiCIz(PPh3)2
3. Bromobenzene
m
1. SOCI2
Ph 2. AICI,
-1 . 2 BuLi
2.ZrCl.1
I 1. BuLi
Me -
Q
1. NaBH4
2. H*
This route works well for certain metallocenes on the laboratory scale. It is
characterized by its linear sequence, thus affecting the economic efficiency and,
furthermore, limiting the structural flexibility, especially since various
functional groups are not compatible with the reactions involved. The multistep
nature of the sequence is not particularly attractive from a practical point of
view. Finally, some reactions give rise to the formation of side products, which
in certain cases are very difficult to separate from the desired product.
An alternative concept, which provides a convergent approach and a shorter
reaction sequence, and would be structurally flexible with respect to the substitu-
ent in the final metallocene, is based on a palladium-mediated coupling reaction
268 2.3 Reactions of Unsaturated Compounds
00
Me + Me
The original synthesis of indenes alkylated on the benzene ring required multistep
sequences, often with low regioselectivity and low overall yield. More efficiently,
4,7-alkyl-substituted indenes can be prepared in a one-step synthesis by cyclocon-
densation of alkanediones with cyclopentadienes (eq. (1)) [ 13, 141.
2.3.1.5 Evolution of the Synthesis of Group 4 269
Full regioselectivity has been achieved in the bridging step of 3-substituted in-
denes, when the bridging unit is CH2: although not yet commercially exploited,
these reactions have all the prerequisites for successful development: atom effi-
ciency, high yield, mild reaction conditions, cheap and readily available starting
materials [ 15-1 71 (Scheme 4).
270 2.3 Reactions of Unsuturated Compounds
- -
R
CH20, OH- CH20, H+
I DMSO toluene, A
y 2 CH*
I
R b
Scheme 4. Regioselectivity in the bridging step with CH20.
Scheme 5
2 Indene --
4MeLi
Et20
ZrCb
pentane
IndzZrMe2 + 4 LiCl
2.3.1.5 Evolution of the Synthesis of Group 4 271
different indenyl ligands, both unbridged and bridged, and in some cases good
diastereoselectivity has been observed. For example, CH2(3-tBuInd)2ZrMe2[22]
and C,H4(4,7-Me2Ind),ZrMe2 [23] were obtained in 90: 10 and 20: 80 rucmeso
ratios respectively. The meso isomer of the latter was then obtained in 54 % iso-
lated yield and 99 % diastereoisomeric purity by washing with pentane to remove
the more soluble racemic isomer, followed by toluene extraction.
Another class of commercially important olefin polymerization catalysts is that
of the cyclopentadienyl amido “Constrained Geometry” complexes (CGCs) of Ti.
Different versions of the titanium-based CGC catalysts [24] [25] are now being
used commercially. The most successful ligand has been Bercaw’s Me,Si
(Me,Cp)(tBuNH) [26]; the polymerization performance of [Me2Si(Me,Cp)
(tBuN)]TiCl, (CGC-TiCl,) has been extensively investigated [24-271. The syn-
thesis of CGC-TiC1, requires the use of TiC13(THF)3followed by oxidation, be-
cause TiC14 leads to metal reduction [26]. Alternatively, CGC-TiC12 can be pre-
pared in quantitative yield by reaction of the ligand dimagnesium salt (obtained
in 79% yield) with Ti(O-iPr)4, followed by reaction with SiC14 in an overall
yield of about 77 % from the ligand [28]. CGC-TiMe, was obtained in 100 %
yield from [Me2Si(Me4Cp)(tBuN)]Ti(O-iPr),by reaction of the latter with excess
A1Me3 [28].
Analogously to the dimethylmetallocenes, CGC-TiMe2 and other Cp-amido
dimethyl metal complexes were also obtained in 70-90 % yield, at room tempera-
ture, from the ligand, a 2-fold excess of MeLi, and TiC14, without noticeable Ti
reduction [29].
stituted bisindenyl ligands give initially kinetically controlled mixtures of the rac-
and meso-zirconocene biphenolate derivatives which can be transformed to the
thermodynamically favored rac derivative by heating [42]. Unexpectedly, there
is no difference in the polymerization activity and behavior between these biphe-
nolate derivatives and the corresponding dichlorides.
+ [Me2Si(2-R'4-R2-5-R3-lnd)2]Li2
'R
R3
k3
2.3.1.5.6 Conclusions
We have here described only a few recent, selected examples of different syn-
thetic advances in the synthesis of highly substituted metallocenes, which are
or are likely to be used commercially as components of metallocene-based indus-
trial olefin polymerization catalysts. The commercial interest in these new sys-
tems is a strong incentive for the evolution of organic and organometallic syn-
thetic methods. The diastereoselective synthesis of racemic zirconocenes and
the convergent approach to 2,4-disubstituted indenes are notable examples of
this evolution. New and more selective approaches will continuously be devel-
oped, to the benefit not only of polymerization catalysis, but also of synthetic
chemistry in general. Full integration between organic chemistry, organometallic
chemistry, and catalysis is making this development enormously efficient and
economically viable.
References
[l] S. K. Moore, A. Scott, Chem. Week 2000 (February 9), 35.
[2] R. D. Maier, KU Kunststoffe 1999, 89, 120.
[3] A. H. Tullo, Chem. Eng. News 2000, (Aug. 7), 35.
[4] Hoechst AG (M. Aulbach, F. Kiiber), EP Appl. 704.454.
[5] Hoechst AG (T. Rink, T. Wisser, R. Zenk, I. Cabrera, M. Riedel, J. Streb, W. Kaufmann
et al.), EP Appl. 780.396.
[6] J. M. Birmingham, J. M. Sullivan, Economics of Metallocene Catalyst Production, in
Proc. Metallocenes '95.
References 273
Reactions of acetylene with retention of the triple bond lead to valuable building
blocks for synthesis, which can be made to undergo further functionalization. In
industry, the most important examples of ethynylation are C-C linkages by addi-
tion of acetylene to carbonyl compounds.
In volume terms, the most important ethynylation product is butynediol. It
is prepared with copper acetylide catalysis [5] from aqueous formaldehyde and
acetylene (eq. (1)). Heterogeneous copper catalysts, on support materials, are
most commonly used for this reaction.
A similar reaction (eq. ( 5 ) )has been described with an activated butadiene sys-
tem using ruthenium catalysis [ 131.
0
+ --
Me0
Under the same conditions even free alkynyl aldehydes undergo a 1,4-addition
to propargylic acid esters (eq. (6)) [14].
0
(BU3P)4RUHZ, MeO
benzene
60 - 100 "C
\\
H
84 %
An elegant method for linking terminal alkynes with aromatic compounds and
olefins is the Sonogashira reaction [ 151. The palladium-catalyzed reaction en-
ables the simultaneous introduction of two or even more alkyne units and thereby
makes it possible to synthesize acetylene derivatives, for example hexaalkynyl-
benzenes [16], (eq. (7)), which can be obtained only with difficulty by other
methods. It has been shown by Herrmann, Beller, and co-workers that the
copper reagent is not necessary as a co-catalyst for the coupling of terminal
alkynes with sp2-carbon halides. By using phosphapalladacyclic catalysts 1 the
2.3.2.1 Reactions of Alkynes 277
Sonogashira coupling can be elegantly and efficiently carried out copper-free [ 171.
Similarly to sp2-carbon halides, activated olefins can be linked with terminal
alkynes [ 181.
SiMe3
SiMe3
Br
'r)$Br Br + 6 - s ~ M ~ ~CUl,PPH3 Me3Si$
PdC12(PPh&,
NEt3 ~ 4 / + SiMe3 (7)
Br MeBSi
SiMe3
2 ,
,/ pdo_ / (8)
Suitable catalysts are both simple halides and complex metal compounds
which, under the reaction conditions, form catalytically active metal carbonyl
complexes. Particularly active in this context are nickel compounds, which
278 2.3 Reactions of Unsaturated Compounds
are activated by the addition of metals such as Cu which do not form carbonyls.
A particularly favorable reaction is the synthesis of acrylic acid at 180-205 "C
under a pressure of 4-9 MPa in the presence of a catalyst system consisting of
NiBr, and Cul. The solvent employed is tetrahydrofuran, which is of infinite
miscibility with water and possesses good solubility for acetylene. The reaction
described is carried out industrially in a BASF plant in Ludwigshafen (Figure 1)
[211.
As already mentioned, the processes for the homogeneously catalyzed carbony-
lation of acetylene have opened up the way for acrylic acid to become a mass
product for which worldwide production capacities are currently two million
tonnes per annum. Acrylic acid and its esters are important monomers for polymer
dispersions, whose use is widespread. Since the mid- 1960s, however, the avail-
ability of propene, a less expensive feedstock than acetylene, has led to the devel-
opment of an even more advantageous production process: the heterogeneously
catalyzed gas-phase oxidation of propene [21, 221. Nowadays, acrylic acid is
produced almost exclusively by this process (cf. Chapter 1). The Reppe acrylic
acid plant at BASF is now the only one left in the world which still uses acetylene
as feedstock.
A further development of the Reppe acrylic acid synthesis is the reaction, de-
scribed in recent literature, of the noble metal-catalyzed carbonylation of higher
acetylenes to give the corresponding acrylic acid derivatives. Thus, for example,
the Pd-catalyzed carbonylation of propyne (eq. (10)) in the presence of methanol
leads directly to methyl methacrylate [23]. Based on this work, Shell has devel-
oped a new production process for methyl methacrylate [24]. The propyne
required can be isolated from the product streams from crackers, (cf. Section
2.3.2.3).
fresh THF
carbon monoxide recycling of unreacted gases
t
fi
-r:
residual C2H2 gas
water
t
acrylic acid in THF
I
1
waste water
'I!rt
acrylic acid
to distillation
tetrahydrofuran (THF)
- Pd(OAc)$2-PyPPh*
- + CO + MeOH
NMP. 20 - 60 bar * +OM, (10)
45-115°C 0
90 %
32 % I
OH
Co2(CO)$acrylonitrile
+ 4co * +
65 "C, 27 bar
40 Yo
(ly
Rh,(CO),$dioxane
-
- + 3C0 + H$
NEt,, Nal, collidine, * (13)
100 bar, 80 OC
- co, 86%
Whereas the carbonylation of acetylene lies firmly within the domain of homo-
geneous transition metal catalysis, in the case of vinylation the methods are as
280 2.3 Reactions of Unsaturated Compounds
numerous as the products. The synthesis of vinyl esters makes this particularly
clear. The basic reaction (eq. (14)) is homogeneously catalyzed by mercury
salts and zinc salts.
A) HgS04' , 6 0 "C
__ B) Zn(OAc)e/C*', 160 "C
A O H ' = * A O ' (14)
* liquid phase 98%
** gaseous phase
The first vinyl ester prepared was vinyl acetate, in 1912, by homogeneous
mercury sulfate catalysis [29]. For the vinyl esters of lower carboxylic acids,
the reaction was soon carried out in the gas phase over, for example, zinc salts
of the corresponding carboxylic acids (such as zinc acetate) heterogenized on
active charcoal [30]. By 1965, vinyl acetate was prepared almost exclusively by
this method. Since then, this synthesis has been largely superseded by the ace-
toxylation of ethylene, the petrochemical preparation of which is highly eco-
nomic (Section 2.1.4.1).
For the synthesis of higher vinyl esters, the gas-phase reaction with acetylene
becomes less favorable as the length of the carbon chain grows. In fact, the re-
action of higher carboxylic acids takes place in the gas phase only if they boil
at temperatures low enough to be evaporated below the reaction temperature in
a stream of acetylene. For this reason they are reacted - with the exception of
propionic acid at BASF [31] (cf. Section 2.1.2.2) - in the liquid phase. In these
methods acetylene is passed at 200-220°C into a melt consisting of the zinc
salts of the corresponding acids and of the acid itself. The vinyl ester formed is
discharged along with the excess acetylene and is worked up [32-351.
Recent literature describes the synthesis of vinyl esters in the presence of
platinum metal complexes. Complexes which have proven particularly suitable
in this context are those of ruthenium (eq. (15)), such as, for example, cyclooc-
tadienylruthenium halides [36], ruthenium carbonyl complexes, and ruthenium
acetate complexes [37]. A characteristic feature of these is their high selectivity
with regard to acetylene, so that the production of acetylene polymers is
reduced.
0 0
145°C
R
Acetaldehyde
The addition reaction of water with alkynes leads to enols which isomerize to give
the corresponding aldehydes. Using acetylene, it is possible in this way to obtain
good yields of acetaldehyde (eq. (17)).
The reaction is very effectively catalyzed by Hg,'+ and Hg2+ salts. However,
Hg2+ partially oxidizes the acetaldehyde formed to acetic acid, and is itself
reduced to metallic Hg. In a process carried out at Wacker-Chemie until 1962
[39, 401, the metallic mercury was reoxidized to Hg2+by iron(II1) sulfate. In a se-
parate step, the iron(I1) sulfate formed was oxidized back to Fe"'using nitric acid
and was returned to the initial reaction. This process, carried out on a large indus-
trial scale, has also been superseded in the intervening period by a process based
on ethylene (Section 2.4.1).
Vinyl Ethers
> 95 Yo
Only in exceptional cases is it possible to isolate the enol ether, as with the
addition of methanol to acetylenedicarboxylic esters [43], in good yields (eq.
(19)). Catalysts which have been used in this reaction are palladium chlorides
and platinum chlorides with bidentate phosphine ligands.
Me02C-C02Me + MeOH
MClp(diphos)
AgPF6
*
CH2CIp, 20 "C
HxoMe
Me02C' C02Me
(19)
M = Pd, Pt 100 %
diphos = n
PhzP PPh2
282 2.3 Reactions of Unsaturated Compounds
C-Vinyl Compounds
A C N
H20
n=0-2
Similarly, ally1 halides can be made to undergo addition with alkynes [49].
References 283
Isomerization Reactions
cat. PPh,
PhMe, 80 OC
0 0
83%
(23)
With ally1 alcohols, terminal alkynes react with C-C linking to give the
corresponding ketones (eq. (24)). This method makes possible a range of new
possibilities for synthesis [5 I].
2.3.2.1.4 Outlook
Those syntheses with alkynes which take place under homogeneous transition
metal catalysis are competing, both chemically and economically, with alternative
catalysts and raw materials. This has brought about a state of affairs where some
previously important syntheses have since been driven out by such alternatives. In
addition to this, however, there are also fields, as demonstrated by the example of
the propargyl alcohols and the higher vinyl esters, where the alkyne-based syn-
theses continue to be the methods of choice.
Whether the new developments which have been presented will attain the same
position as their important predecessors, only the future can tell. Ultimately, the
technical realization of these developments, following the original discovery,
has likewise taken some time to come about.
References
[ l ] P. Passler, W. Hefner, H.-J. Wemicke, G. Ebersberg, R. Muller, J. Bassler, D. Mayer,
Ullmannk Encycl. Ind. Chem. 5th ed. 1985, Vol. A l , p. 91.
[2] W. Reppe, Chemie und Technik der Acetylen-Druck-Reaktionen, Verlag Chemie, Wein-
heim, 1952.
[3] H. B. Sargent, Chem. Eng. 1957, 64, 250.
[4] D. Lietze, H. Pinofsky, T. Schendler, H.-P. Schulze, Chern.-1ng.-Tech. 1989, 61, 736.
[5] W. Fliege, D. Voges, G. Steffan, UllrnannS Encycl. Ind. Chem. 4th ed. 1975, Vol. 9, p. 19.
[6] W. Reppe, Neue Entwicklungen auf dem Gebiet der Chemie des Acetylens und des
Kohlenoxids, Springer, Berlin, 1949, p. 24.
284 2.3 Reactions of Unsaturated Compounds
[44] P. W. Langvardt, UllmannS Encycl. Ind. Chem. 5th ed. 1985, Vol. A l , p. 177.
[45] D. J. Hadley, E. G. Hancock (Eds.), Propylene and its Industrial Derivatives 1973,
Halsted Press, New York, Chapter 11.
1461 M. Seefelder, Liebigs Ann. Chem. 1962, 652, 107.
1471 W. Reppe, Liebigs Ann. Chem. 1956, 601, 88.
[48] T. Tsuda, T. Kujor, T. Saegusa, J. Org. Chem. 1990, 55, 2554.
[49] K. Kaneda, T. Uchiyama, Y. Fujiwara, T. Imanaka, S. Teranishi, J. Ovg. Chem. 1979,
44, 55.
1501 (a) B. M. Trost, U. Katzmaier, J. Am. Chem. Soc. 1992, 114 7933; (b) B. M. Trost,
C.-J. Li, J. Am. Chem. Soc. 1994, 116, 3167; (c) B. M. Trost, C.-J. Li, J. Am. Chem.
Soc. 1994, 116, 10819.
[51]B. M. Trost, G. Dyker, R. J. Kulawiec, J. Am. Chem. Soc., 1990, 112, 7809.
2.3.2.2.1 Introduction
The catalysis of the stereospecific polymerization of conjugated dienes is of con-
siderable interest from both the scientific and the industrial points of view [I, 21.
From butadiene and isoprene, as the industrially most important 1,3-dienes, in
comparison with the polymerization of olefins many more structurally different
stereoregular polymers can be derived; cf. the structures of the stereoregular
polybutadienes and polyisoprenes given in Scheme 1 [ 1061.
By 1,4-polymerization of each of these dienes, a cis or a trans isomer can be
obtained. If the dienes are 1,2-polymerized, a chiral carbon atom with a vinyl
group arises; by introducing a sequence of the asymmetric configurations in the
same or alternating orientations, an isotactic or a syndiotactic I ,2-polydiene is
formed. In the case of isoprene, a 3,4-polymerization can additionally take
place, which also leads to a chiral carbon atom but with an isopropenyl group.
Thus, the formation of an isotactic or syndiotactic structure is possible in this
case too.
To synthesize the different stereoregular dienes the appropriate combination
of regio- and stereoselectivity must be realized in the course of the catalytic
polymerization. Among the different isomeric polybutadienes, 1,4-cis-polybuta-
diene has gained much industrial importance, especially for tire production, due
to its natural-rubberlike properties. The large-scale technical synthesis is carried
out as solution polymerization with organometallic complex catalysts of the
Ziegler-Natta type containing titanium, cobalt, nickel, or neodymium in aro-
matic or aliphatic hydrocarbons as solvents at 50-70°C. In each case a ternary
catalytic system of high activity and selectivity is used, whose composition is
given in Table 1.
286 2.3 Reactions of Unsaturated Compounds
-1 nCH2=CH-C~=~~2 I
u Isoprene
CH3
7 I
nH2C=C-CH=CH2 1-
‘CH2 cH/3 c
‘nH2
cis-l,4-polyisoprene franc1 ,4-polyisoprene iso- and syndie iso- and syndie
1,2-poIyisoprene 3,4-polyisoprene
Table 1. Ziegler-Natta catalysts applied technically for the 1,4-cis polymerization of buta-
diene 111“’
Catalytic system (composition [in moll) M [mg/L] PBD [kg/g MI cis [%]
TiC1,/12/Al(i-Bu), (1 : 1.5:8) 50 4-10 93
~ 10:200)
C O ( O ~ C R ) ~ / H ~ O / A(1: E~~C~ 1-2 40-1 60 96
Ni(02CR)2/13F3. OEtJAlEt, (1:7.5:8) 5 30-90 97
N ~ ( O ~ C R ) & ~ ~ A ~ ~ C I ~ / A(1~ (118)
~-BU)~H 10 7-15 98
a) M = transition metal; PBD = polybutadiene.
2.3.2.2 Stereospecific Polymerizution of Butadiene or Isoprene 287
It is well known that butadiene can coordinate by one or both of its double bonds
in the single trans or in the single cis form [29, 301. Thus, an y2-truns, y2-cis, y4-
cis, and y4-trans coordination of butadiene in the catalyst complex is possible.
Since the two hydrogen atoms of the methylene group in butadiene are structurally
unequivalent, a prochiral configuration is given at the terminal carbon atom.
Therefore, additionally, in the case of y2-coordination a right or left, and in the
case of y4-coordination a prone or supine, arrangement of the butadiene has to
be taken into account, leading to eight structurally different butadiene complexes
[106].
2.3.2.2 Stereospecific Polymerization of Butadiene or Isoprene 289
On the other hand the y3-coordinated butenyl anion can exist in two different
configurations, which are customarily named as the anti and the syn forms
depending on the trans or the cis position of any substituent R bonded to the
C(3) atom, relative to the hydrogen atom at the C(2) atom in the ally1 group.
If no further substituents are present, in the strongly bonded butenyl anion
the syn form is thermodynamically more stable, while in the highly polar alkali
metal crotyls the anti form shows the higher stability [31]. The anti-syn
isomerization in the $-coordinated butenyl anion proceeds via the formation
of the @-C(3) structure and by rotation of the C(l)-C(2) vinyl group around
the C(2)-C(3) single bond [32]. Furthermore the butenyl anion can be trans-
formed from the r3 into the a-C(l) structure, which is energetically favored
over the a-C(3) structure by 1-3 kcaVmol (4-13 kJ/mol) [33]. In this case
both hydrogen atoms on the final methylene group can change their positions.
However, by free rotation of the growing chain around the C( 1)-C(2) bond the
configuration of the butenyl group is not altered.
For the insertion reaction, two different mechanistic possibilities exist. As was
first suggested by Cossee and Arlman [34, 351, the r2- or y4-coordinated buta-
diene, acting as an electrophile in each case, can undergo a nucleophilic attack
by the butenyl anion in its @-bonded structure. Simultaneously with the C-C
bond formation from the butadiene an y3-coordinatedbutenyl anion is regenerated
as the chain end, while the polybutadienyl chain has been elongated by a further
C4 unit with one new double bond (cf. Scheme 3).
In contrast to this @-ally1insertion mechanism, the butenyl group can also react
with the butadiene from the q3 coordination. This n-ally1 insertion mechanism,
which is also described in Scheme 3, was introduced more recently [36] to relate
the cis-trans selectivity to the reactivity of the butenyl group in its anti or syn
configuration [23, 261 and has been established by quantum chemical calculations
using the density functional theory [37].
In agreement with earlier quantum-chemical considerations [38] the nucleo-
philic attack of butadiene always proceeds terminally, whereas the butenyl group
can react either with the primary C(l) or the secondary C(3) atom. In this way a
1,4- or a 1,2-bonded C4 unit is generated in the growing chain. From the principle
of least structure variation, one can conclude that in the 1,4-polymerization the
insertion reaction with the q4- or y*-coordinated butadiene in the single cis con-
figuration must lead to an anti structure of the new butenyl end group (anti
insertion), while the butadiene coordinated in the single trans configuration
gives always a syn structure (syn insertion). On the other hand, the anti or syn
configuration of the butenyl chain end group determines the cis or trans con-
figuration of the double bond in the new C4 unit. In [ 1061 the corresponding routes
of C-C bond formation for the structurally different butenyl butadiene complexes
are outlined.
290 2.3 Reactions of Unsaturated Compounds
-
O-C(3) + C(1) 1 ,2-C4
unit x-C(3)+ C(1)
Scheme 3. C-C bond formation between butadiene and the C(3)-substituted ally1 anion in the
coordination sphere of the metal to describe the 1,4- and the 1,2-polymerization,
according to the 6-and the n-ally1 insertion mechanisms.
To explain the cis-trans selectivity on the basis of the anti-cis and syn-trans
correlation it is necessary to take into account not only the influence of the rate
of anti-syn isomerization relative to the rate of the insertion reaction in connection
with the different conditions of formation for the anti and the syn structures of
the butenyl end group, but also the possible dependence of the cis-trans selec-
tivity on the difference in stability and reactivity of the anti and the syn butenyl
groups.
If the rate of anti-syn isomerization is relatively low, then the cis-trans selec-
tivity can be determined by the formation of the anti- or the syn-butenyl structure,
for example from the v4-cis or the v2-trans coordinated butadiene, in the catalyst
complex. This is the mechanism of stereoregulation which was suggested in
the mid-1960s by Cossee and Arlman [34, 351 for titanium-catalyzed butadiene
polymerization, and which was reconsidered more recently for the allylne-
odymium complex catalysts to explain their cis-trans selectivity [39]. But it
is also possible that the difference in reactivity between the anti and the syn struc-
ture of the catalytically active butenyl complex can determine the cis-trans selec-
2.3.2.2 Stereospecific Polymerization of Butadiene o r Isoprene 29 1
tivity, independently of the rate of anti-syn isomerization. For more details see
[40,106].
I
'I, (LiR)" Z ? l LiR
n=4,6 I
R = Me, n-Bu, f-Bu)
f-
Quite recently, by very thorough ab-initio quantum calculations [3 1, 451 for the
allyl- and the crotyllithium compound, a highly polar "side-on'' coordination of
the lithium ion has been established. In the crotyl compound the lithium ion inter-
acts preferentially with the C( 1) atom, which bears the highest negative partial
charge, and the dimeric complex is obtained by bridge formation from this carbon
atom to the lithium ion of another crotyllithium fragment, and vice versa. Thereby
the carbanion reactivity is diminished; it seems plausible to assume that the in-
sertion reaction can take place only if the butadiene becomes n-coordinated to
the lithium ion. In that case the formation of a 6-bonded butenyl group may be
assumed, and by the stronger interaction with the n-coordinated butadiene C-C
bond formation is possible according to the 6-ally1 insertion mechanism (cf.
Scheme 3).
Depending on the butadiene coordination in the single cis or the single trans
form, by anti or syn insertion a cis- or a trans-C4 unit can be generated. Further-
more, a certain probability exists for a reaction between the C(3) atom of the
butenyl group and uncoordinated butadiene, which might be the reaction channel
for the low 1,2-selectivity, which is also observed in hydrocarbon solution.
If a stronger donor ligand is added during the complex formation with the
lithium ion, the n-coordination of butadiene can be more or less suppressed and
the bonding of the butenyl anion becomes practically completely ionic. In that
case a more symmetrical charge delocalization is possible and the partial negative
charge at the C(3) atom will increase. Since the C(l) atom remains more screened
2.3.2.2 Stereospecific Polymerization of Butudiene or Isoprene 293
by the lithium ion, butadiene from the solution can only react with the C(3) atom
under formation of a 1,2 unit. In agreement with this mechanistic interpretation,
the extremely polar alkyls of the heavier alkali metals also show a high 1,2-selec-
tivity in butadiene polymerization [46].
Finally, the high cis selectivity in the polymerization of isoprene in hydrocar-
bon solution is a consequence of its higher basicity. Thus isoprene can be more
strongly n-coordinated to the lithium ion in the single cis form and therefore reacts
preferentially by 1,4-cisinsertion.
DME
LnCI3 + 4 LiC3H5*dioxane Li[Ln(C3H5)4*1.5 dioxane
(1)
Ln = La, Nd
Ally1 complexes of cobalt in the oxidation states I11 and I have been identified as
structurally defined catalysts for stereospecific butadiene polymerization.
The ability of bis(y3-ally1)cobalt iodide to catalyze the polymerization of
butadiene without addition of any further reagent was discovered by Wilke
et al. [17]. Mainly cis-1,4-polybutadiene was obtained as well as some
1,2 units. In combination with AIBr3 the activity increases considerably and
almost pure cis- 1,4-polybutadiene is formed. Unfortunately, no further details
are reported. However, it seems plausible to conclude that the cationic
bis(y3-butenyl)cobalt(III) fragment, which can react with butadiene by y4-cis
coordination, should be considered as the real catalyst of the 1,4-cis polymer-
ization.
On the other hand, the well-known 5-methylheptatrienyl-butadiene-cobalt(I)
complex [Co(q3,y2-CH3C7Hlo)(y4-C4H6)] has been proved recently to be a very
highly active catalyst for the formation of syndiotactic 1,2-polybutadiene [5 11.
The activity increases strongly with the acceptor properties of the solvent in the
order heptane < toluene < dichloromethane < carbon disulfide, and can be
extremely enhanced by the addition of alumoxane.
Thus, under standard conditions in heptane, by addition of AlEt,/H,O (1 :0.7) in
the ratio Co/Al = 1: 10 at 0 "C a turnover number of more than 80 000 mol buta-
diene/(mol Co . h) is reached. The 1,2-selectivity increases from 75 % in toluene to
more than 95 % in dichloromethane at 0 "C and decreases in toluene at 70°C
below 50%; the remaining C4 units are mainly 1,4-cis. Nevertheless, all the
polymers, independently of the percentage of 1,2 units, were found to be crystal-
line by X-ray and IR spectroscopy, which indicates that they contain stereoregular
sequences with a 1,2-syndiotactic structure.
The catalyst system [Co(q',q2-CH3C7Hlo)(y4-C4H6)]/CS2 has been investigated
in some detail [52, 531 and is considered as the structurally defined model catalyst
for the more easily accessible Ziegler-Natta systems from Co(acac), or Co(octo-
ate), by combination with AlR, and CS, (acac = acetylacetonate). Although
apparent heterogeneity due to the insolubility of the polymer distorted the kinetic
analysis, it was found that polymerization proceeds by a rapidly initiated chain
growth mechanism with first-order rate dependence with respect to the monomer
_ _of self-deactivation and chain transfer to
and cobalt, and first-order dependence
the monomer. The polydispersity M,/M, was found to be 1.4-2.4 in agreement
with the reaction model.
By IH- and I3C-NMR spectroscopic measurements in dichlorobenzene at
150"C, the microstructure of the polymers was analyzed [53].Both the 1,2-selec-
tivity and the syndiotacticity exceed 99%. There is only a small proportion of
1,4-cis units (<1 %), which increases with temperature. Simultaneously the
molecular weight, the syndiotacticity, and also the crystallinity decrease, and at
higher temperatures a small 1,4-truns content becomes detectable. The free energy
differences of activation have been estimated.
To explain the 1,2-selectivity and the syndiotacticity a plausible reaction
mechanism is shown in Scheme 5.
296 2.3 Reuctions of Unsaturated Compounds
16 e
A
18 e
All of the complexes are well characterized. For each type the planar
coordination of the nickel(I1) is established by X-ray crystal structure analysis
~331.
Ref. [lo61 provides a survey of the catalytic properties of the different ally1
nickel complexes.
The general reaction model for the allylnickel complex-catalyzed 1,4-polymer-
ization of butadiene is outlined in [26]. From the starting y3-allylnickel(II)
complex, which has a quasi-planar structure, two structurally different
butadiene complexes are formed as the actual catalysts by successive ligand or
anion substitution: a monoligand allylnickel(I1) complex, which may also contain
the anion X instead of the neutral ligand L, with an q2 coordinated butadiene, and
a ligand-free complex with an q4-cis coordinated butadiene. The concentration of
these complexes, which is also limited by the double- bond coordination from the
growing chain, and their reactivity determine the catalytic activity.
Both modes of butadiene coordination are exemplified by appropriate
model complexes: [NiCp(CH,)(q2-C,H,)] [65] and [Ni( 1,3-(CH&C3H3)(y4-1,4-
(CHd,C,H,)IBF4 [281.
For each of the butenylnickel(I1) complexes, and for the butadiene complexes
as well, an anti-syn equilibrium has to be assumed, with the syn configuration
having the thermodynamically more stable structure (Kds = 101-102) [36, 601.
The rate of anti-syn isomerization has proved to be strongly dependent on
structure. In the bis(1igand)-butenylnickel(I1) complexes the isomerization rate
is very low (kds = s-l) [66], but in the ligand-free Cl,-allylnickel(II) com-
plexes the anti-syn isomerization is accelerated considerably by the coordination
of the next double bond, so that it is completed instantaneously even at -70°C
1601.
The insertion of butadiene into the allyl-nickel bond always proceeds with for-
mation of the new butenyl group in the anti configuration. The anti insertion has
been established experimentally for the allyl-, the aryl-, and the hydrido-nickel
2.3.2.2 Stereospecijic Polymerization of Butadiene or Isoprene 299
bond [36, 65, 671 and can be attributed to the fact that the insertion reaction starts
solely from the single cis configuration of the butadiene, irrespective of the mode
of its coordination.
Therefore the cis-trans selectivity can be determined neither solely by the
mode of butadiene coordination nor by the rate of anti-syn isomerization as
has been suggested in the literature [50, 68-70]; rather, it is regulated kinetically
by the different reactivity of the anti- and the syn-butenylnickel(I1) complex, de-
pending on the mode of butadiene coordination, and thermodynamically by the
concentration of the structurally different butadiene complexes.
Assuming the n-ally1 insertion mechanism for the two catalyst complexes with
r2- and y4-coordinated butadiene, three structurally different transition states
can be distinguished, as shown in Scheme 6, to describe the course of the
C( 1)-C( 1) bond formation reaction in agreement with the observed cis-trans
selectivity of the different allylnickel(I1) complexes. Thus, in the monoligand-
butenylnickel(I1) complex with y2-coordinated butadiene, theC( 1)-C( 1) bond
formation can take place most easily with the butadiene in the single cis form
and it is sterically less hindered if the growing chain is arranged in the syn position
(Structure 1). Therefore, the formation of trans units is catalyzed via the reaction
channel kit.
1 2 3
Scheme 6. The three different structures of the allylnickel complex catalyst 1, 2 and 3,
presenting the energetically most favorable routes to the transition states
of C( 1)-C( 1) bond formation according to the n-ally1 insertion mechanism
in the reaction channels k,,, kZc,and kZclk2t,respectively. The interacting 2p
orbitals are shaded.
300 2.3 Reactions of Unsaturated Compounds
trans-1,4Polymerization
The course of trans- 1,4 polymerization via the monoligand butadiene complex
has been established for the bis(tripheny1phosphite) complex [Ni(r3-C3H5)
(P(OPh),),]PF,, as a typical trans catalyst, by kinetic measurements [23], giving
a first-order rate dependence of the monomer and the nickel and an inverse first-
order dependence of the ligand concentration. Furthermore, all the essential steps
of the catalytic cycle, which is shown explicitly in Scheme 7, have been elucidated
by "P-NMR spectroscopic measurements [36]. Using the crotyl bis(tripheny1-
phosphite) complex as the starting material, the existence of the anti and the
syn forms could be established by their characteristic AB spectra. In equilibrium
( K , ) the ratio of the two isomers was found to be 1 :9. With addition of butadiene
the syn form disappears immediately, while the concentration of the anti form
consequently increases. This presents evidence for the higher reactivity of the
thermodynamically more stable syn form corresponding with the trans selectivity
of the complex and for the formation of the new butenyl group in the anti con-
figuration via the reaction channel kit. Although in the butadiene-containing
reaction solution only the anti form can be seen, practically no cis units are
formed. Obviously the anti butenyl complex is not reactive, and the polymeriza-
tion can proceed only after the formation of the reactive syn form by anti-syn iso-
r l+
/ R anti 1 1 ' h A
I L
L
SYn
cis-1,4 Polymerization
To catalyze the formation of cis units, according to the general reaction model
in [26] the second reaction channel k2c, via the extremely reactive ligand-free
cationic v4-cis-butadiene complex [Ni($-RC,Hs)(r4-C4H,)1+ as catalyst, must
be opened. This can be realized by weakening the nickel(I1)-ligand bond steri-
cally (cf. P(OPh)3 < P(O-o-Tol)3 < P(OThym), < P(O-o-Biph)3) or electroni-
cally (cf. P(OPh), < MeCN < AsPh, < COD < SbPh3) in the bis(1igand)
ally1 complexes to favor butadiene coordination by ligand substitution. Since
the cationic y4-cis-butadiene complex is highly reactive, as a rule the increase
of cis selectivity is connected with an increase in activity. The limit is reached
in the ligand-free cationic C I 2-allylnickel(II) complexes with the noncoordinat-
ing anions PF6-, SbF6-, and B(C6H3(CF3)&, where the butadiene has to com-
Pete coordinatively only with the C-C double bonds from the growing chain at
the nickel. These are indeed the most active nickel catalysts for butadiene
polymerization which are known. In the ligand-free cationic butenyl-buta-
diene-nickel(I1) complex C( 1)-C( 1) bond formation can take place only
according to the n-ally1 insertion mechanism if the next double bond from
the growing chain interacts coordinatively with the nickel center in the fifth
position, as shown by Structure 2 in Scheme 6, in order to stabilize the transi-
tion state in agreement with Tolman's 18-16-electron rule [74]. One important
consequence of the necessary double bond coordination is the higher reactivity
of the butenyl group in the anti configuration, giving rise to the formation of
cis units via the reaction channel k2c. Furthermore, the y4-cis coordinated bu-
tadiene can react more easily from the prone arrangement, as has been estab-
lished experimentally for the Ziegler-Natta catalyst Ni(02CR)2/BF3 . OEt2/
AlEt, by Porri et al. [l, 371. Both aspects have been confirmed conclusively
by quantum-chemical calculations of the corresponding transition states using
the density functional theory [75].
Since the rate of anti-syn isomerization has been proven to be very rapid in
the ligand-free C12-allylnickel(II)cation [Ni(r',112,112-C,2H,9)1+,in this case the
cis-trans selectivity depends solely on the difference in the free enthalpies of
the transition states for the insertion reaction via the anti- or the syn-butenyl com-
plex, independently of the concentrations of the two complexes in the anti-syn
equilibrium, according to the Curtin-Hammett principle [26, 6 11.
In Scheme 8 the reaction mechanism for the cis-1,4 polymerization of
butadiene with the polybutadienylnickel(I1) cation as the catalyst is shown.
302 2.3 Reactions of Unsaturated Compounds
e
4
1K5
+
i k2t f
r t
Scheme 8. The catalytic reaction mechanism of cis-1,4 polymerization of butadiene with the
polybutadienylnickel(I1) cation [Ni($,r2,q2-RC ,2H,8)]+as the catalyst.
During a very short initiation period the cation [Ni(C,,H,,)]+, which is present
mainly in the thermodynamically more stable syn form b, reacts via the less
stable but more reactive anti form a with insertion of butadiene into the anti-
-polybutadienyl complex c. As a result of the very rapid anti-syn isomerization
this complex also exists in equilibrium (cf. K3) with the more stable syn com-
plex d, which must be regarded as the stable storage complex under the condi-
tions of polymerization. With butadiene the polybutadienyl-butadiene com-
plexes e and f are formed as the actual catalysts. By the much higher reactivity
of the less stable anti complex e, the formation of cis units is catalyzed. Since
all the equilibria can be assumed to be rapid, the insertion reaction of butadiene
(/I2,) has to be taken as the rate-determining step in the catalytic cycle. Thus,
the catalytic activity is dertermined thermodynamically by the concentration
of the v4-cis-butadiene complex in the anti form e and kinetically by its reac-
tivity kZc.
2.3.2.2 Stereospecijic Polymerization of Butudiene or Isoprene 303
For the cis-trans selectivity, which is defined as the ratio of the rates of forma-
tion for the cis and the trans units rc/rt,eq. (8) can be derived [26, 611:
Instead of the coordination of the next double bond in the growing chain, one
hard ligand or anion can coordinate to the nickel, in the axial position either
above or below the plane of the complex, and give the necessary energetic support
for the insertion reaction with the y4-cis-coordinated butadiene; see Structure 3 in
Scheme 6.
In this case the stability difference between the transition states of the insertion
step for the anti and the syn forms of the catalyst complexes e and f, which arises
from the different steric conditions for double-bond coordination, is practically
lost and, according to S,,t = k2c/k2t. K5 = 1, an equibinary polybutadiene may
be formed. Furthermore, the formation of an alternating equibinary polybutadiene
can be explained by the assumption that the anti-syn isomerization, which is
accelerated essentially by the coordination of the next double bond, will be
more favored if this double bond is in the cis configuration. In this way the
equibinary selectivity of [Ni(q3-C3HS)CF3CO2l2 in aromatic or chlorinated hydro-
carbons can be explained. In aliphatic hydrocarbons, however, owing to the
stronger tendency toward double-bond coordination from the growing chain,
the polybutadienylnickel(I1) cation could be formed reversibly in a small con-
centration by asymmetric splitting of the dimer, giving rise to the observed cis
selectivity [26].
In this case the degree of polymerization Z increases linearly with the conver-
sion C of the monomer and can be calculated from the general eq. (9) since
every metal atom M of the catalyst initiates the formation of only one growing
chain.
- [Monomer], . C
n= (9)
[MI
Additionally, if the initiation reaction is more rapid
_ _ than the chain propaga-
tion, a very narrow molecular weight distribution, M,/M, = 1 (Poisson distri-
bution), is obtained. Typically living character is shown by the anionic poly-
merization of butadiene and isoprene with the lithium alkyls [77, 781, but
it has been found also in butadiene polymerization with allylneodymium
compounds [49] and Ziegler-Natta catalysts containing titanium iodide [77].
On the other hand, the chain growth can be terminated by a chain transfer
reaction with the monomer via b-hydride elimination, as has already been
mentioned above for the allylcobalt complex-catalyzed 1,2-polyrnerization of
butadiene.
The same mechanism of molecular weight regulation has been proven explicitly
for the allylnickel complex-catalyzed 1,4-cis polymerization of butadiene with the
C,,-allylnickel(I1) complex [Ni(C12Hi9)]B(C6H3(CF3)2)4 as the catalyst [28]. The
B-hydride elimination has been established by trapping the generated diene
chain end in a Diels-Alder reaction and must be considered as the rate-determin-
ing step in the chain transfer reaction with the monomer, whereby the formation of
a new chain is initiated.
From the analysis of conversion as a function of the nickel concentration and
the reaction time, the propagation constant kp = 3 1 mol-' s-' and from the
relationship between the theoretical chain length and the degree of polymerization
-
n the transfer constant k, = 6 X 10-3 s-' could be determined at room temperature.
With the given ratio kplk, as a specific parameter of the catalyst, which proved
to be practically independent of the temperature, the degree of polymerization
rt can be regulated quantitatively according to eq. (10) in the frame of the
usable experimental conditions between rt = 400 and Z = 2500 (M,, =
20 000-135 000 g mol-I), proving the adopted reaction model.
-
n= [C4H61U. c
[Nil + k/k;[2.3 log(l/l(l-C)]
Apart from the Ziegler-Natta catalysts used industrially for the cis--1,4 polymer-
ization of butadiene (see Table 1), until now only the nickel catalyst Ni(02CR)2/
BF3 . OEt2/A1Et3has had its structure elucidated [27]. By practically proving com-
plete identity in all essential catalytic properties (e. g., activity, selectivity, average
molecular weight, and molecular weight distribution) with the structurally defined
model catalyst [Ni(C12H19)]03SCF3/10-20 A1F3 . x toluene, in agreement with the
general reaction model outlined above, for the technical nickel catalyst an analo-
gous structure of a polybutadienylnickel(I1) cation coordinated to a polymeric
fluoroaluminate anion has been derived (Figure 1) [27].
I I
Figure 1. Fixation of the C12-allylcomplex [Ni(C12H19)]03SCF3 on amorphous AlF3 . x
toluene in the model catalyst [Ni(CIZHI9)]O3SCF3/lO-20 AlF3 . x toluene. By
electrophilic splitting of one A1-F-A1 bond the [Ni(C 12H19)]+cation is coordinated
to the polymeric fluoroaluminate anion, which is generated by bonding the counter-
anion CF3S03-.
The formation of amorphous AlF3 from AIEt, and BF3 . OEt, is well known
[80], and via a reaction route which is quite familiar from organo nickel chemistry
including the reduction of the nickel carboxylate to nickel (0) with AlEt, [64], the
reoxidation with butadiene [81] and an exchange reaction with the aluminum
halide [82] the catalytic active polybutadienyl nickel(l1) polyfluoroaluminate
can be generated.
The manufacture of polybutadiene rubber (BR), which is carried out mainly in so-
lution processes using butyllithium or the Ziegler-Natta-type catalysts mentioned
in Table 1, has some general features in common, despite the different catalyst
systems [83]. The feed requirements for polymerization using Ziegler-Natta or
306 2.3 Reactions of Unsaturated Compounds
other organometallic catalysts are very stringent because various materials are
known to be destructive to these catalysts. These materials include water, oxygen,
carbon dioxide, and most polar compounds [84].
Most processes are best carried out in aromatic solvents. Due to its low boiling
point, benzene is the most economical solvent. Temperatures from 0 "C to 150 "C,
depending on the catalyst system used, are employed to produce the polymer. In
general, at higher temperatures the polymerization rate increases and the viscosity
of the polymer solution decreases, resulting in better heat transfer in these exother-
mic reactions. On the other hand, higher temperature causes a loss of stereo-
specificity and a faster decomposition of the catalyst. The polymerization is
carried out at pressures sufficient to maintain butadiene substantially in the liquid
phase.
The storage of the raw materials requires exclusion of air and moisture by inert-
gas blanketing. Butadiene peroxides, if formed, are broken down by an aqueous
solution of sodium carbonate. A flow diagram for the general process is shown
in Figure 2.
Dried monomer and solvent are premixed on their way from the storage tanks
to the reactor train. Alkylaluminum catalyst component, which acts as a scaven-
ger, is pumped or transferred by nitrogen pressure into the pipe before the first
reactor. The resulting mixture of solvent, butadiene, and alkylaluminum
compound is cooled and passed into reactor R1. The solutions of other catalyst
components are introduced separately, either into the pipe or directly into R1.
Carbon steel or stainless steel is used as the main construction material. The
polymerization
storage
tanks short stop
I I 1
drying
column
Y
-_I
--I steam
- ,steam
L
vibratory
1 water
screw
stripping unit
continous reaction train comprises a number of reactors [85], usually one to five,
with the earlier ones overflowing into the later reactors; alternatively, the levels in
the reactors are controlled, with the transfer of material from one reactor to an-
other achieved by a pump. These reactors and their agitators must be suitable
for a progressive viscosity rise, and there must be sufficient heat transfer between
the solution and the cooling medium wall to keep the temperature controlled to
give a peak rate of heat evolution. Carboxylic acid or water, mainly used to
quench the reaction, is introduced after the polymer solution leaves the last
reactor. Antioxidants can be added simultaneously. The polymer solution is sent
by pump through a filter to one of several blend tanks, each of which holds the
contents of a number of reactors. Separation of the polymer is performed either
by evaporating the solvent on drum dryers or most frequently by steam-stripping.
In the first stripper the polymer solution is exposed to steam and water. The
solvent is stripped off and a slurry of small rubber particles suspended in water
is formed. Further contact with steam in the following strippers reduces the con-
tent of solvent, monomer, and other low-boiling substances. Evaporated solvent is
condensed, separated from water and then dried by distillation. The rubber is
separated from the hot water by vibratory screens and dewatered in a screw
press. The final drying of the polymer is accomplished in a tunnel dryer or in
an extruder and then in vibratory equipment. Then the butadiene rubber [BR] is
baled and packaged.
Process Variants
Lithium-Polybutadiene
Titanium-Polybutadiene
The first technical use of a titanium catalyst, made from titanium tetraiodide
and trialkylaluminum compounds, was developed by Phillips [ 111. The preferred
alkylaluminum used was either A1(C2Hs), or Al(i-C4H& The optimal ratio of
AlR3/Ti14 is between 2:6 and 6:1, depending on the purity of the solvent and
the monomers. If the optimal conditions are not met, the activity is only affected
slightly. The stereospecificity of the reaction does not depend on the AI/Ti ratio.
The polymerization speed increases with increasing amounts of catalyst, while the
molecular weight and content of the cis-l,4 double bonds decreases. The catalyst
has been measured to carry 2-5 mmol Ti14/kg BR. At a reaction temperature
of 5-35 "C and a reaction time of 2 4 h over 90 % conversion is achieved, corre-
sponding to a turnover number of about (2-5) X lo3 mol C4H6/(mo1Ti . h).
Because of the insolubility of Ti14 in hydrocarbons, the exact amount of catalyst
used is difficult to determine and the catalyst is subject to breakdown; therefore
more soluble catalyst systems were developed. Technically important examples
are TiC14/12/AIR3[90], TiCl4/R,A1I3,/A1R3 [91], and Ti(OEt)I,/TiCl,/AlEt, [92].
With this last system, at higher activities, there is only a very slight influence of
the AVTi relationship on the molecular weight of the polymer. There is often
a slight fluctuation in the concentration of active alkylaluminum bonds, due to
solvent impurities. The third system is therefore technically desired because this
fluctuation does not influence the product quality. The molecular weight is regu-
lated through the molar ratio of Ti(OC2Hs)13to Tic&. All titanium iodide systems
exhibit a high activity only in hydrocarbons such as benzene and toluene.
Polymerization in aliphatic and cycloaliphatic solvents can be achieved with a
catalyst system consisting of Ti(OR),I, Ti(OR),CI and A1R3 [93]. The lower activ-
ity in aliphatic solvents is compensated by the higher polymerization temperature
without a loss of stereospecificity.
2.3.2.2 Stereospecijic Polymerization of Butudiene or Isoprene 309
Cobalt-Polybutadiene
The use of cobalt catalysts in the production of cis-polybutadiene has been known
since the 1955 Goodrich work [12]. Halides make suitable cobalt compounds, as
well as acetylacetonates and the salts of the carboxylic acids from Co" and Co"'.
Only the soluble compounds such as cobalt octanoate or cobalt naphthenate have
practical use, because they build homogeneous catalysts and because they develop
a much higher activity. As co-catalysts, alkylaluminum halides such as diethyl-
aluminum chloride or ethylaluminum sesquichloride are used. These catalysts
attain their highest activity only in the presence of a small amount of water or
other donors [94]. The amount of cobalt required, 0.1-0.4 mmoVkg butadiene,
is very low at polymerization temperatures of 5-50°C. In contrast, a high
Et,AlCl/Co ratio of 50-5OO:l is necessary in order to obtain a high conversion.
While increasing the cobalt concentration leads to a lower cis content, a higher
Et2AlC1concentration results in increasing stereospecifity [95].
The H20/Et,A1CI relationship affects the conversion as well as the molecular
weight of the polymers. In the area of high activities at H,O/Et,AlCl ratios
from 0.1 : 1 to 1: 1, the molecular weight and the yield increase with a (comparable)
increase in the amount of H 2 0 [94].
The influence of temperature on the conversion and the cis content is slight.
The molecular weight decreases with increasing temperatures.
Changes in monomer concentration also have an effect on product quality. High
butadiene content causes the formation of gel that can coat the walls of the re-
action vessel and the pipeline; consequently the path of operation is disrupted.
In practice, up to 15 % butadiene is loaded in the solvent. Aromatic compounds
(especially benzene) are used as the solvent, as in Ti-BR production. By adding
small amounts of R3Al (R = C8-C1,) the polymerization can also be carried out
in aliphatic and cycloaliphatic solvents without any gel formation.
The molecular weight can be controlled by addition of ethylene, propene or
1,2-butadiene, without adversely affecting the stereospecificity or the activity of
the catalyst.
In the course of polymerization, branching grows with increasing conversion.
The rubber's properties are strongly influenced by the final monomer conversion
WI.
Nickel-Polybutadiene
This process was developed by Bridgestone Tire Co. [13], starting in 1959, using
catalyst systems that were made from three components: nickel carboxylate, boron
trifluoride-diethyl ether complex and a trialkylaluminum. With a combination
nickel naphthenate/BF3 . O(C2Hs)2/A1(C2Hs)3catalyst, BR is produced on a
large scale. BF3 . O(C2Hs)2increases the activity of the catalyst and leads to poly-
mers with the highest molecular weights. The optimum catalyst activity and
stereospecifity were attained from the molar ratio, AVNi = 0.7-2O:l and AVB =
0.7-1.5:l. The nickel added lies between 0.2 and 0.6 mmol/kg butadiene. By
3 10 2.3 Reactions of Unsaturated Compounds
changing the temperature at which the catalyst is made, the catalytic activity can
be influenced. At a higher reaction temperature, the catalytic activity is dimin-
ished, and the gel content of the polymerate increases. The catalyst formation re-
action could therefore have a temperature of between -5 and 40 "C. Aromatic hy-
drocarbons are used as solvents. In the course of the polymerization, the molecular
weight increases very fast at first, then it equilibrates at 50% yield [96]. The re-
action is strongly accelerated, without interfering with the cis content of the poly-
mer, which lies in general between 96 and 98 %, by raising the temperature from
20 to 60 "C. Slight amounts of 1,2-butadiene, acetylene or vinylcyclohexane act to
lower the molecular weight; however, these compounds are also associated with a
drastic decline in monomer conversion [97].
Neodymium-Polybutadiene
The f-transition metal catalysts were first described by von Dohlen [98] in 1963,
Tse-chuan [99] in 1964 and later by Throckmorton [loo]. In the 1980s Bayer 1141
and Enichem [ l o l l developed manufacturing processes based on neodymium cat-
alysts. The catalyst system consists of three components 11021: a carboxylate of a
rare earth metal, an alkylaluminum and a Lewis acid containing a halide. A typical
catalyst system is of the form: neodymium(II1) neodecanoate/diisobutylaluminum
hydridehutyl chloride [ 1031. Neodymium(II1) neodecanoate has the advantage of
very high solubility in the nonpolar solvents used for polymerization. The molar
ratio AVNdKl = 20: 1: 3 . Per 100 g of butadiene, 0.13 mmol neodymium(II1) neo-
decanoate is used. With respect to the monomer concentration, the kinetics are
those of a first-order reaction.
The advantages that neodymium catalysts have over other catalyst systems lie
in the solvents that can be used with them, the temperature of polymerization, and
the resulting polybutadiene product properties. In contrast to titanium, cobalt, and
nickel systems, the neodymium-based systems operate in aliphatic polymerization
solvent. The aliphatic solvents are cheaper, less toxic, and easier to remove in the
solvent-stripping process. The neodymium catalysts are stable to higher tempera-
tures than the other catalysts mentioned, with the cis content of the resulting poly-
mer remaining relatively unaffected. Higher polymerization temperature results in
less expensive cooling facilities and energy savings.
Neodymium-based systems allow independent control of the main structural
parameters, which are molecular weight, molecular weight distribution and
content of cis-1,4 double bonds. The molecular weight can be controlled via
the polymerization temperature, catalyst concentration, or ratio of alkylaluminum
to neodymium compound. The molecular weight distribution is influenced by the
reaction conditions for the preparation of the catalyst, such as time, temperature,
and the order of component addition to form the catalyst. Catalysts that are not
preformed give a narrow molecular weight distribution. The factor which influ-
ences the cis content of the polybutadiene most strongly is the nature of the alkyl-
aluminum. Triisobutylaluminum or diisobutylaluminum hydride always gives
products with a very high cis content of 98-99 %. If triisobutylaluminum is pro-
2.3.2.2 Stereospecifc Polymerization of Butadiene or Isoprene 3 11
Mooney viscosity
ML [ l + 4 ' , IOO'C] 55 47 47 43 52
Economic Aspects
2.3.2.2.6 Perspectives
Further progress in understanding catalytic reaction mechanisms and structure-
reactivity relationships in the field of stereospecific diene polymerization is to
be expected by applying the synthetic approach. By the synthesis of new cataly-
tically active ally1 metal compounds, as structurally defined single-site catalysts, it
should be possible to derive appropriate reaction models for the practically impor-
tant Ziegler-Natta catalysts in order to elucidate the structure and efficiency of
these catalysts. Additionally, the catalytic potential could also be made more
fully accessible of those transition metals, such as iron, ruthenium, rhodium,
and others, which have not been so thoroughly investigated until now. In connec-
tion with the better mechanistic understanding, new types of stereoregular poly-
mers should become available, especially by extending the capability for con-
trolled copolymerization of different dienes. Finally, technological extensions
and improvements, e. g., to stereospecific emulsion polymerization in aqueous
media or gas-phase polymerization without any solvent, are important aims of
future development.
References
[ 11 L. Porri, A. Giamsso, Conjugated diene polymerization, in Comprehensive Polymer
Science, Vol. 4, Part I1 (Eds.: G. C. Eastmond, A Ledwith, S. Russo, B. Sigwalt),
Pergamon, Oxford, 1989, pp. 53-108.
[2] R. T. La Flair, U. U. Wolf, Ullmann's Encycl. Ind. Chem.; 5th ed., 1993, Vol. A23,
pp. 273-282.
References 3 13
[33] J. W. Faller, M. E. Thomson, M. V. Mattina, J. Am. Chem. Soc. 1971, 93, 2842.
[34] P. Cossee, in Stereochemistry of Macromolecules (Ed.: A. D. Ketley), Vol. 1 Marcel
Dekker, New York, 1967, p. 145.
[35] E. J. Arlman, J. Catal. 1966, 5, 178.
[36] R. Taube, J.-P. Gehrke, R. Radeglia, J. Organomet. Chem. 1985, 291, 101.
[37] S. Tobisch, R. Taube, Chem. Eur: J. 2001, 7, 3681.
[38] S. G. Davies, M. L. H. Green, D. M. P. Mingos, Tetrahedron 1978, 34, 3047.
[39] R. Taube, H. Windisch, S. Maiwald, Macromol. Symp. 1995, 89, 393.
[40] S. Tobisch, R. Taube, Organometallics 1999, 18, 3045.
[41] A. F. Halasa, D. N. Schulz, D. P. Tate, V. D. Mochel, Adv. Organomet. Chem. 1980,18,55.
[42] A. F. Halasa, V. D. Mochel, G. Fraenkel, ACS Symp. Ser: 1981, 166, 367.
[43] S. Bywater, D. J. Worsfold, J. Organomet. Chem. 1978, 159, 229.
[44] M. Morton, L. J. Fetters, R. A. Pett, J. F. Meier, Macromolecules 1970, 3, 327.
[45] N. J. R. v. Eikerna Hommes, M. Buhl, P. v. RaguC Schleyer, Y.-D. Wu, J. Organomet.
Chem. 1991, 409, 307.
[46] A. V. Tobolsky, C. E. Rogers, J. Polym. Sci. 1959, 40, 73.
[47] A. Mazzei, Makromol. Chem. 1981, Suppl. 4, 61.
[48] R. Taube, H. Windisch, S. Maiwald, H. Hemling, H. Schurnann J. Organomet. Chem.
1996, 513, 49.
[49] S. Maiwald, R. Taube, H. Hemling, H. Schumann, J. Organomet. Chem. 1998,552, 195.
[50] B. Dolgoplosk, Sov. Sci. Rev.,Sect. B2 1980, 203.
[51] G. Ricci, S. Italia, L. Pom, Polym. Commun. 1988, 29, 305.
[52] H. Ashitaka, K. Jinda, H. Ueno, J. Polym. Sci., Polym. Chem. Ed. 1983, 21, 1951, 1989.
[53] H. Ashitaka, K. Inaishi, H. Ueno. J. Polym. Sci., Polym. Chem. Ed. 1983, 21, 1973.
[54] G. Allegra, F. Lo Gindice, G. Natta, U. Giannini, G. Fagherazzi, P. Pino, Chem.
Commun. 1967, 1263.
[55] H. Bonnemann, Angew. Chem. 1973, 85, 1024; Angew. Chem., Int. Ed. Engl. 1973,
12, 964.
[56] R. Taube, U. Schmidt, J.-P. Gehrke, U. Anacker, J. Prakt. Chem. 1984, 326, 1.
[57] R. Taube, J.-P. Gehrke, U. Schmidt, J. Organomet. Chem. 1985, 292, 287.
[58] R. Taube, J.-P. Gehrke, J. Organomet. Chem. 1987, 328, 393.
[59] R. Taube, J.-P. Gehrke, P. Bohme, J. Kottnitz, J. Organomet. Chem. 1990, 395, 341.
[60] R. Taube, P. Bohme, J.-P. Gehrke, J. Organomet. Chem. 1990, 399, 327.
[61] R. Taube, J.-P. Gehrke, P. Bohme, K. Scherzer, J. Organomet. Chem. 1991, 410, 403.
[62] R. Taube, S. Wache, J. Organornet. Chem. 1992, 428, 431.
[63] R. Taube, S. Wache, J. Sieler, J. Organomet. Chem. 1993, 459, 335, and literature cited
therein.
[64] P. W. Jolly, G. Wilke, The Organic Chemistry of Nickel, Vol. 1, Organonickel Com-
plexes, Academic Press, New York, 1974.
[65] H. Lehmkuhl, T. Keil, R. Benn, A. Rufinska, C. Kriiger, J. Poplawska, M. Bellenbaum,
Chem. Ber: 1988, 121, 1931.
[66] J.-P. Gehrke, R. Taube, M. Jahn, R. Radeglia, Z. Chem. 1988, 28, 262.
[67] C. A. Tolrnan, J. Am. Chem. Soc. 1970, 92, 6777.
[68] P. W. Jolly, G. Wilke, The Organic Chemistry of Nickel, Vol. 2, Organic Synthesis,
Academic Press, New York, 1975, p. 255.
[69] P. TeyssiC, M. JulCmont, J. M. Thomassin, E. Walckiers, R. Warin, in Coordination Poly-
merization (Ed.: J. C. W. Chien), Academic Press, New York, 1975, p. 327.
[70] P. TeyssiC, F. Dawans, in The Stereo Rubbers (Ed.: W. M. Saltman), Wiley, New York,
1977, p. 79.
[71] J. F. Harrod, L. R. Wallace, Macromolecules 1969, 2, 449.
[72] T. Matsumoto, J. Furukawa, J. Macromol. Sci., Chem. 1972, A6, 281.
References 3 15
2.3.2.3.1 Introduction
(Meth)acrylic acid and esters are large-volume industrial chemical intermediates
for the production of co- and homopolymers. Acrylic acid (AA), with a worldwide
production of approx. 1.5 X lo6 t/a, finds its main use in the manufacture of
superabsorbent polymers and various acrylate esters. The most important
production process for AA involves the two-stage oxidation of propene (via
acrolein) in the presence of a large excess of steam by heterogeneous catalysts.
Selectivities to AA for the overall process reach 85-90% based on propene
(cf. Chapter 1, Introduction).
Of the methacrylics, methyl methacrylate (MMA) is by far the most important
intermediate, with a production of approx. 2 X lo6 t/a (1.6 X lo6 t/a for Europe
and USA [la]). It finds its main application in polymers as “Plexiglass” or
“Perspex,” a crystal-clear artificial glass with high hardness, resistance to fracture,
and chemical stability. About 80 % of the MMA is produced on the basis of the
Acetone-CyanoHydrin (ACH) process [ 1b]. This process involves stoichiometric
chemistry and is characterized by an overall yield of MMA of about 80 % (based
on acetone) with the stoichiometric production of about 2.4 t of ammonium bisul-
fatekulfuric acid waste per ton of MMA. This process is therefore faced with in-
creasing environmental costs. As a consequence, several alternative catalytic pro-
cesses for MMA production are - and have been - under development.
Mitsubishi Rayon in Japan has commercialized a three-step process on the basis
of a two-step catalytic oxidation of isobutene, preferentially through t-butanol as
primary intermediate. This process suffers not only from a relatively moderate
overall MMA yield (-80 %), but also from increasing isobutene cost due to its
alternative use for MTBE (methyl tert.-butyl ether) production as a gasoline
additive.
A third homogeneously catalyzed process, on the basis of formaldehyde
condensation with propanal to give methacrolein and subsequent oxidation to
methacrylic acid, was commercialized in 1990 by BASE Application of this
process is limited by the availability of cheap propanal, produced by large-scale
ethylene hydroformylation (cf. Section 2.1.1).
The development of both ecologically sound and economically attractive new
products and processes poses a major challenge for the modern chemical industry
in general. Taking MMA as an example, there is clearly a strong incentive for the
development of a low-cost, high-yield, clean, catalytic process for its production.
The development of a new, highly efficient class of homogeneous catalysts for the
carbonylation of alkynes, which makes possible an economically competitive and
environmentally benign process for MMA, is reported.
2.3.2.3 A Clean Route to Methaciylates via Carbonylation of Alkynes 3 17
50000
E 40000
2-
f 30000
1
2
E 20000
.-
.
I-
.->
.I-
3 10000
nating anions, such as sulfonates, over and above the stoichiometric quantity of
2 moVmol Pd required for displacement of the acetate anions as acetic acid.
Kinetic measurements, in continuously fed stirred-tank reactor experiments
under steady-state conditions with 2-PyPPh2/Pd = 20 and methanesulfonic
acid/Pd 2 10, indicate a zero order in acid and first order in palladium, propyne,
and methanol.
Figure 1 shows the effect of ligand variation on rate and regioselectivity of
MMA formation. High catalyst activities and selectivities to MMA are only
observed when the (dipheny1)phosphine ligand contains a 2-pyridyl group sub-
stituent connected to phosphorus.
Figure 2 shows the effects of subtle modifications of the 2-PyPPh2 ligand
structure. It is seen that variation of the position of a methyl group substituent
in the pyridyl group can result in significant changes in the regiospecificity of
the catalyst. Whereas substitution at the 4-position of the 2-pyridyl group has
virtually no effects, it is remarkable that introduction of the methyl substituent
at the 6-position of the 2-pyridyl group raises the regioselectivity to MMA to
99.95 % (at 45 "C). This implies that formation of methyl crotonate is sup-
pressed by a factor of 20 compared with that observed with the unsubstituted
ligand. Remarkably, the high rate of MMA formation is unaffected by the
presence of the 6-methyl substituent of the pyridyl group.
Similar effects can be observed with other substituents at the 6-position of the
2-pyridyl group.
320 2.3 Reactions of Unsaturated Compounds
c3 activity
selectivity
50000 -
p 40000-
\
U
h
-
2
1
30000-
0
E
y 20000-
.-c
.->
4-
3 10000
0-
Mechanistic Aspects
nL + Pd(OAc)? + rn HX - [L2PdX]X
1
+ (n-2) L + (rn-2) HX + 2 HOAc
(3)
The two 2-PyPPh2 ligand molecules in the coordination sphere around palla-
dium(I1) in 1 are differently bonded in the square-planar configuration. One of
the ligands is coordinated in bidentate manner to palladium(I1) through both
the phosphorus and nitrogen atoms, thus creating a four-membered ring struc-
ture. The second ligand is monocoordinated via the phosphorus atom only.
The chelating 2-pyridylphosphine moiety is suggested to play a crucial role
in the determination of the high selectivity of the carbonylation, whereas the
monocoordinated ligand, being only weakly bound to the palladium center and
rapidly displaceable by reactant molecules, may play a co-catalytic role as a
“proton messenger” during the protonolysis step of the catalytic cycle.
2.3.2.3 A Clean Route to Methaciylates via Carbonylation of Allcynes 32 1
In the Structure 1 reported in the literature [lo], the anions (X-) are ha-
lides, relatively strongly coordinating to palladium(I1). One of the anions is
directly bound to palladium, whereas the other is present outside the immedi-
ate coordination sphere. However, in the catalytic complexes which we are
discussing, the anions need to be weakly or noncoordinating to the palladium
center. Such anions will be easily displaced by a reactant molecule and even
by a solvent molecule. The easy dissociation of the anions from the palla-
dium center also contributes to the genesis of a strongly electrophilic palla-
dium cation, which can bind reversibly the nucleophilic substrate molecules
(alcohol, carbon monoxide, and alkyne). Thus, carbon monoxide and the
alkyne can displace each other at the palladium center and become electro-
philically activated in each other’s presence, to be attacked by the respective
nucleophilic anionic organic moiety at palladium, such as a methoxy or car-
bomethoxy group (vide infra).
Methyl methacrylate can be formed via two different possible catalytic cycles.
One starts with a Pd-hydride species, undergoing propyne insertion in the 2,1
regio-mode, followed by carbon monoxide insertion in the Pd-alkenyl bond
and subsequent termination by alcoholysis to give MMA and a regenerated
Pd-hydride species (Scheme 1A). Likewise, methyl crotonate is formed via inser-
tion in the 1,2 regio-mode.
The other cycle starts from the other end of the MMA molecule by carbon
monoxide insertion in a Pd-methoxy species, followed by propyne insertion in
the 1,2 regio-mode in a Pd-carbomethoxy bond and subsequent termination by
protonolysis of the Pd-alkenyl bond to give MMA and a regenerated Pd-methoxy
species (Scheme 1B). In this cycle, methyl crotonate is formed by insertion in the
2,1 regio-mode.
There is no a priori argument to decide which cycle is actually responsible for
MMA formation, but it is important to note that the two cycles must enforce a
322 2.3 Reactions of Unsaturated Compounds
w co
H&-CEC-H (1.2)
A 0
Scheme 1. The two possible cycles for the formation of methyl methacrylate.
Scheme 2
The data in Figure 1 show that introduction of a nitrogen atom in the ligand not
only has an effect on selectivity, but also on the carbonylation rate. For a high rate,
it is apparently also required that the nitrogen and phosphorus atoms of the ligand
should be positioned as in 2-PyPPh2. At the same time, sufficient “free” ligand
and acid are required for high rates. The first-order reaction rate in propyne,
324 2.3 Reactions of Unsaturated Compounds
which is observed under these conditions, indicates that propyne insertion in the
Pd-carbomethoxy bond is not only the selectivity-determining step as argued
above, but it determines the overall rate as well (making the likely assumption
that this step is irreversible).
This implies that the other elementary steps in cycle B (Scheme l), i.e., Pd-car-
bomethoxy formation and protonolysis of the palladium-alkenyl species, must
even be considerably faster than the observed overall high reaction rate. A high
rate of Pd-carbomethoxy formation (at equilibrium) could be expected for the
strongly electrophilic metal center. However, the latter step, protonolysis of the
Pd-alkenyl bond in 1-palladium-2-carbomethoxypropene and 2-palladium- 1-car-
bomethoxypropene, respectively, is expected to be a slow reaction, because the
proton has to overcome a relatively high barrier of (electrostatic) repulsion by
the cationic palladium center on its way to the palladium-carbon bond.
It is suggested that the applied excess of 2-pyridylphosphine ligand plays a
crucial role as a co-catalyst in the protonolysis step, by facilitating the transfer
of the proton to the palladium-alkenyl bond. In the absence of a (basic) nitrogen
atom or if the nitrogen atom is wrongly positioned in the ligand (Figure l),
protonolysis is slow and rate-determining. By using 2-PyPPh2 and analogous
ligands, however, rapid protonolysis is achieved.
At low acid concentrations, the carbonylation rate is also affected, pointing
again to protonolysis as rate-determining. But, once sufficient acid (acid/
Pd > 10) and phosphine (phosphine/Pd = 20), is present, a zero-order rate in
acid is found, irrespective of the acid/phosphine ratio. This indicates that protono-
lysis proceeds by a protonated phosphine and not by a “free” proton.
It is assumed that a ligand protonated at the pyridyl group (P-NH’), and mono-
coordinated via phosphorus to the palladium center, fulfills a key role as a “proton
messenger”, by bringing the proton into very close proximity with the coordina-
tion sphere at the palladium-alkenyl bond (Scheme 3).
Molecular modeling of the P-NH’ coordinated complex indeed suggests that the
proton can point into the n-electron cloud of the Pd-alkenyl moiety, bringing the
proton right to the spot for protonolysis of the palladium-alkenyl bond. This can
be seen as lowering the entropy barrier of activation in the protonolysis step. The
?!c - OCH3
H\ /
,c = c,
H CH3
2.3.2.3 A Clean Route to Methacrylutes via Carbonylation of Alkynes 325
(1) The phosphine moiety is required to function as an anchor for efficient binding
of P-NH+ to the electrophilic palladium center.
(2) The basicity of the ligand should be within certain limits; too low a basicity
might lead to insufficient protonation, whereas too high basicity might hamper
transfer of the proton from the ligand.
(3) The distance between the phosphorus and protonated nitrogen atom should not
be too large, as is the case with ligands containing a 3-pyridyl or 4-pyridyl
group (see Figure 1).
(4)Binding of the (monocoordinated) ligand at palladium should be such that
reactant molecules, e. g., carbon monoxide and propyne, can rapidly displace
the (protonated) ligand, and vice versa.
co
P-NH+
2.3.2.3.5 Conclusions
A new class of cationic palladium catalysts for the carbonylation of alkynes is
described which, under mild conditions, shows unprecedented high activity and
selectivity for the carbonylation of (higher) alkynes. As a particularly interesting
application, the catalysts allow the development of a commercially attractive and
environmentally friendly process for the carbonylation of propyne to methyl
methacrylate.
This catalysis nicely displays the way in which the electronic and steric prop-
erties of the organometallic catalytic complexes contain the three-dimensional
prescription code for the precise assembly of product molecules from substrate
molecules. The results are another demonstration of the importance of ligand
choice in homogeneous catalysis. In this particular instance, the choice of neutral
References 327
References
[ l ] (a) ECN 2001, 8-14 Jan., 18; (b) K. Weissermel, H.-J. Arpe, Industrial Organic Chem-
istry, 2nd ed., VCH, Weinheim, 1993, Chapter 17.
[ 2 ] W. Reppe, Liebigs Ann. Chem. 1953, 582, 1.
[3] For an extensive earlier review on alkyne carbonylation until 1980, see: A. Mullen, in
New Syntheses with Carbon Monoxide (Ed.: J. Falbe), Springer, Berlin, 1980, Chapter 3.
[4] (a) J. Happel, S. Umemura, Y. Sakakibara, J. H. Blanck, S. Kunichika, Znd. Eng. Chem.,
Proc. Design Dev. 1975, 14, 44; (b) I. A. Orlova, N. F. Alekseeva, A. D. Troitskaya,
0. N. Temkin, Zh. Obshch. Khirn. 1979, 49, 1601.
[ 5 ] (a) I. Amer, H. Alper, J. Organomet. Chem. 1990, 383, 573; (b) B. E. Ali, H. Alper,
J. Mol. Cutul. 1991, 67, 29; (c) A. Scrivanti, R. Chinellato, U. Matteoli, J. Mol.
Catal. 1993, 84, L141; (d) Y. Kushino, K. Itoh, M. Miura, M. Nomura, J. Mol. Catal.
1994, 89, 151.
[6] (a) Shell Research BV (E. Drent), EP 271.145 A2, 1988; Chem. Abstl: 1989, 110, 38623;
(b) Shell Research BV (E. Drent, P. H. M. Budzelaar, W. W. Jager), EP 386.833 A l ,
1990; Chem. Abstr: 1991,114, 142679; (c) Shell Research BV (E. Drent, P. H. M. Bud-
zelaar), EP 386.834 A l , 1990; Chem. Abstl: 1991, 114, 142680; (d) Shell Research BV
(E. Drent, P. H. M. Budzelaar, W. W. Jager, J. Stapersma), EP441.447 A l , 1991; Chem.
Abstl: 1992, 116, 129842.
[7] (a) Shell Research BV (M. J. Doyle, J. Van Gogh, J. C. Van Ravenswaay Claasen),
EP 392.601, 1990; Chern. Abstl: 1991, 114, 102997; US 5.081.286 (1992); (b) R. H.
Schwaar, Methacrylic Acid and Esters, Report No. 11D, SRI International, 1994.
(81 E. Drent, P. Arnoldy, P. H. M. Budzelaar, J. Organomet. Chem. 1994, 475, 57.
191 (a) E. Drent, Pure Appl. Chem. 1990, 62, 661; (b) E. Drent, J. A. M. Van Broekhoven,
M. J. Doyle, J. Organomet. Chem. 1991, 417, 235.
328 2.3 Reactions of Unsaturated Compounds
[lo] See: (a) J. P. Farr, M. M. Olmstead, A. L. Balch, Znorg. Chem., 1983, 22, 1229; (b) V. M.
Jain, V. S. Jakkal, R. Bohra, J. Organomet. Chem. 1990,389,417; (c) T. Suzuki, M. Kita,
K. Kashiwabara, J. Fujita, Bull. Chem. SOC. Jpn. 1990,63,3434; (d) Y. Xie, B. R. James,
J. Organomet. Chem. 1991, 41 7, 277.
[ 111 There is a possibility that, whereas MMA would be produced via exclusive 1,2 insertion
in Pdxarbomethoxy species (cycle B), the small quantity of methyl crotonate formed
could arise from propyne 1,2 insertion also, but in Pd-hydride species (cycle A), possibly
concurrently being present in minor quantities. However, we consider the observed
subtle, but precise, correlation of the MMA sclectivity with the size of substituents at
the 6-position of the pyridyl group (H < F < C1 < Br, CH3) together with the absence
of any effect of substituents at the 4-position of the pyridyl group, as strong indications
against this possibility. In our opinion, there is no conceivable good reason why the
amount and/or the efficiency in catalysis of Pd-hydride species (possibly generated via
water-gas shift) should correlate with the observed ligand dependence. Although, we
cannot exclude the presence of Pd-hydride species, it is highly unlikely that these are
playing a measurable role in the underlying carbonylation catalysis and we conclude
that carbonylation of propyne with the present catalysts proceeds exclusively via the
Pd-methoxy catalytic cycle (B).
2.3.3 Metathesis
Johannes C. Mol
2.3.3.1 Introduction
Olefin metathesis is a catalytic reaction in which alkenes are converted into
new products via the rupture and reformation of carbon-carbon double bonds.
A simple example is the metathesis of propene into ethylene and 2-butene (cis
and trans); eq. (1).
2 f i ==== H1C=CH2 + H3C&CH3 (1)
The reacting alkenes need not be identical: when two different alkene mole-
cules react which each other, e. g., in the reverse of the above reaction, the term
cross-metathesis is used.
The catalytic metathesis of olefins was first reported in the open literature by
Banks and Bailey [ 11. They observed that in the presence of a supported molybde-
num catalyst linear olefins are transformed into homologs of shorter and longer car-
bon chain, and called their reaction olefin disproportionation. A few years later
Calderon et al. [2] found that the same reaction, viz. the selective disproportiona-
tion of 2-pentene into 2-butene and 3-hexene, could be performed homogeneously
using the catalyst system WCl&tAlCl,/EtOH (1 :4 : 1). This demonstrated that
olefin disproportionation can take place in the presence of heterogeneous as well
as homogeneous catalysts. Subsequent studies using labeled olefins as substrate
showed that product formation results from the breakage of double bonds, rather
than from alkyl group transfer, leading to an exchange of alkylidene moieties [2,3].
2.3.3.2 Scope of the Reaction 329
In the course of time it appeared that many olefinic substrates could undergo
this reaction in the presence of a transition metal compound, such as substituted
alkenes, dienes, polyenes, and cyclic alkenes, and even alkynes. Calderon et al.
were the first to realize that the ring-opening polymerization of cycloalkenes,
which they observed with their tungsten-based catalyst system [4], and the
disproportionation of acyclic olefins are, in fact, the same type of reaction.
They introduced the more general name metathesis [2]. The metathesis reaction
has now become a common tool for the conversion of unsaturated compounds.
In view of the limited space this intriguing reaction is reviewed only briefly;
more information can be found in a detailed and extensive monograph [5].
Polymers with carbon-carbon double bonds in their backbone can undergo two
types of metathesis, both leading to degradation. In an intramolecular reaction
cyclic oligomers are formed, while many unsaturated polymers can be degraded
by intermolecular cross-metathesis with low-molecular-weight olefins. Identifica-
tion of the degradation products provides valuable information on the microstruc-
ture of the polymer [7] (cf. Section 3.3.10.1).
Despite the fact that polar entities are catalyst poisons, a variety of acyclic
olefins containing a heteroatom functional group can undergo metathesis in the
presence of a suitable catalyst, although at a high catalyst level. These include
unsaturated esters, ethers, ketones, amines, nitriles, halogens, etc. [ 141. In particu-
lar metathesis reactions - including ethenolysis - of unsaturated fatty esters and
fatty oils are of interest, as they have perspectives for the oleochemical industry
~151.
The ring-closing metathesis of functionalized linear dienes, diene-ethers, diene-
amines, etc., leads to a variety of cyclic alkenes and heterocycles [16] (eq. (8)).
2.3.3.2.5 Alkynes
The olefin metathesis reaction is also suitable for alkynes. In the presence of a
metathesis catalyst alkynes can undergo one of the three following reactions:
(1) cyclo-trimerization (e. g., trimerization of propyne into 1,3,5- and 1,2,4-
trimethylbenzene); (2) polymerization, e. g., of phenylalkynes (eq. (9)); and (3)
metathesis (rupture and reformation of carbon-carbon triple bonds), e. g., eq. (10).
M=CHR
+
R'HC =CHR
- R'HCM-CHR
I I
-CHR
- M
II
R'HC
+ II
CHR
CHR
I
J
An obvious question for the olefin metathesis reaction is how the initiating
metal carbene is formed. In the case of the catalystko-catalyst combination of a
transition metal compound and an organometallic co-catalyst, e. g., the combina-
tion WCl,/Me,Sn (cf. Section 2.3.3.4), a transition metal alkyl species could be
readily formed by alkylation of the transition metal. a-Hydrogen abstraction
from the methyltungsten species would give the metal carbene species (eq.
(15)). Methane evolution is indeed observed when the catalyst components are
brought together. The presence of an 0x0 ligand is favorable for tungsten catalysts
and may be generated by the addition of an alcohol, traces of oxygen, etc., or by
the use of W0Cl4 instead of WC16 (eq. (16)). A “spectator” 0x0 group increases
significantly the driving force for formation of the metallacyclic intermediate.
Other routes to the initial metal carbene have also been conceived [5]. When
using metal carbene complexes as catalysts, a metal carbene forming step is, of
course, not necessary. In fact, the demonstration that discrete metal carbene
complexes could serve as highly active catalysts for olehn metathesis supported
the proposal of HCrisson and Chauvin that the reaction proceeds via metal carbene
intermediates.
2.3.3.4 Homogeneous Catalyst Systems 335
WC16 + 2 Me4Sn
- 2 Me3SnCI
* C14W
,CH3
\
CH3
- C14W=CH2 + CH4 (15)
In any chain reaction, apart from initiation steps, the termination steps are also
important. In metathesis there are many possibilities for termination reactions.
Besides the reverse of the initiation step, the reaction between two carbene species
is also a possibility (eq. (17)). The observation that, when using the Me4Sn/WCI6
system, as well as methane traces of ethylene are also observed [26] is in agree-
ment with this reaction. Further reactions which lead to loss of catalytic activity
are (1) the destruction of the metallacyclobutane intermediate resulting in the
formation of cyclopropanes or alkenes, and (2) the reaction of the metallacycle
or metal carbene with impurities in the system or with the functional group in
the case of a functionally substituted alkene (e. g., Wittig-type reactions of the
metal carbene with carbonyl groups).
2 M=CH? T=== 2 M + HpC=CHp (17)
Table 1. Some examples of classical catalyst systems for the homogeneous metathesis of
2-pentene.
Catalyst system T["C] Ref. Catalyst system T["C] Ref.
Tungsten-based catalysts Molybdenum-based catalysts
WCl&tAIClJEtOH 20 [2] MoCl,/Ph,Sn 20 [34]
WCldBuLi 20 [27] MOC13(NO)/EtAICl~ 20 [35]
WCl&'hzSiHz 20 [28] MoC13(0PPh3)2N/EtAIClz 20 [36]
WCIJMe,Sn 20 [29] MoCIZ(NO)~(CSH~N)~/ 0 [371
WCI,(OC6H3-BrZ-2,6)/ 85 [30] EtAICI,
BuPb4 MoC13(NO)(OPPh3)2/ 20 [38]
WC12(CO)3(PPh3)2/ZTC& 20 [3 11 EtAICI,
Mo(N0)2(02CPh)JEtAlCI2 20 [39]
[Mo(NO)~(OM~),(E~OH)~,/
25 [401
EtAlClZ
Rhenium-based catalysts
ReClS/Bu4Sn 20 [32]
ReOCI3(PPh3)/EtA1Cl2 20 [33]
2.3.3.4 Homogeneous Catalyst Systems 337
Ar = C6H3Ph2-2,6
1 2
n
Y pM‘:es
CI /Q
‘Tc>Ph C y - N dI
N
R = i-Pr. Cy. -CH(CH,)Ar Mes = Mesityl
3 4 5
The process uses a RuC1, catalyst in butanol, operates in air and produces a use-
ful elastomer, to be used, for instance, for oil spill recovery, as a sound barrier, or
for damping. 8Norsorex is produced by Elf Atochem in Carling (France) in a plant
with a capacity of 5000 t/a [74].
Since 1991, Nippon Zeon Co. has been producing the polymer @Zeonex,ob-
tained by ROMP of norbornene and related (multi-ring) monomers, followed
by hydrogenation. The product is an amorphous, colorless, transparent polymer
with a high T, (140"C) and low moisture absorption. These properties make it
very suitable for optical applications (e. g., disks, lenses, and prisms).
Since 1980, Degussa-Hiils A G has been producing 8Vestenamer 8012, the
metathetical polymer of cyclooctene. This polymer also goes under the name
TOR (truns-polyoctenamer). The polymerization is performed in hexane as
solvent in the presence of a WCl,-based catalyst, giving almost 100% yield.
The polymer contains both linear and cyclic (> 25 wt. %) macromolecules and
has a purity of 99.5 %. The cisltruns ratio, which determines the degree of crystal-
linity, is controlled by the polymerization conditions. The trans double bond con-
tent of 'Vestenamer 8012 is 80 %, the crystallinity 30 %, and the molecular weight
75 000. Used as a blending material, 'Vestenamer 8012 offers possibilities for the
340 2.3 Reactions of Unsaturated Compounds
improvement of the properties of other rubber compounds and for use in rubber-
ized asphalt. An additional type, 8Vestenamer 6213 (molecular weight 95 000),
with a lower trans content (60 %) and therefore lower crystallinity (10 %), has
been developed to provide for low-temperature applications where the admixture
of the standard type would lead to excessive stiffening [75-771.
Bayer has developed a process for the ROMP of cyclopentene, giving an all-
purpose elastomer, on pilot-plant scale. Raw materials were cheap and the product
had properties akin to those of natural rubber. Therefore, it was evaluated for the
fabrication of tires. However, because of technical difficulties (the properties of
the tires were less satisfactory under driving conditions) this process has never
been put into operation.
Much interest has been shown in the ROMP of endo-dicyclopentadiene
(DCPD), obtained as a by-product from naphtha crackers. If only the highly
strained norbornene ring opened, a linear polymer should be formed (eq. (20)).
RIM technology has been developed mainly by the BFGoodrich Co., under the
trade name @Telene,and by Hercules Inc., under the trade name @Metton.The
latter is now produced by Metton America, Inc. in Houston, USA, who have
also licensed their process to the Teijin-Metton Co. in Japan.
In the RIM technique, two monomer streams are used. In the Metton liquid
molding resin (LMR) system developed by Hercules, one stream contains
DCPD monomer, catalyst (WC1, + W0Cl4), nonylphenol (to solubilize the tung-
sten compounds in the monomer), additives (such as antioxidants), and fillers. The
other stream contains DCPD monomer, co-catalyst (EtAlCl,), retarder, additives,
and fillers. The two streams pass first into a mixing chamber and then into the
mold, where an exothermic polymerization takes place at a high rate after
a short induction period. The solutions of the individual catalyst components
in the monomer are stable, and the length of the induction period can be con-
trolled [9].
In the @Telene process the procatalyst is a tetrakis(tridodecy1ammonium)-
octamolybdate, activated with a mixture of Et2A1C1, propanol and SiC14. Up to
10 96 trimer of cyclopentadiene is added to the monomer to increase crosslinking
in the polymer, while the trimer also lowers the melting point of DCPD. The T, of
the product is typically 150°C. BFGoodrich has licenced their process to the
8
er
Japanese company Nip on Zeon Co., which produces it under the trade name
Pentem. In the USA elene RIM polymers are presently produced by APT,
LLC, a joint venture of BFGoodrich and Advanced Polymer Technologies, LLC,
recently renamed Cymetech, LLC.
Shell has developed a catalyst system for the RIM polymerization of DCPD
which is the reaction product of 2 mol of 2,6-diisopropylphenol and 1 mol of
WC1,; the co-catalyst is a trialkyltin hydride. Both components are soluble in
DCPD and inherently storage-stable. In addition, this catalyst system has the
advantage of being able to polymerize DCPD of technical quality. In a very
fast exothermic reaction a complete conversion of the DCPD monomer takes
place into the crosslinked polymer [78].
Poly(DCPD) has won several marine, recreational vehicle, and off-road utility
vehicle applications around the world [79].
2.3.3.6 Conclusions
In the field of homogeneous catalysis the metathesis of unsaturated hydrocarbons
offers many intriguing possibilities for producing important intermediates and end
products from alkenes and alkynes. Through major advances in catalyst design in
recent years, metathesis has become an important synthetic route to be considered
in chemical laboratories whenever a special organic product has to be obtained. In
fine chemistry metathesis is a very valuable reaction for the synthesis of natural
compounds. Metathetical polymerization has been accepted by the industry as a
viable means for producing polymers.
342 2.3 Reactions of Unsaturated Compounds
References
[I] R. L. Banks, G. C. Bailey, Ind. Eng. Chem., Prod. Res. Dev. 1964, 3, 170.
[2] N. Calderon, H. Y. Chen, K. W. Scott, Tetrahedron Lett. 1967, 3327.
[3] J. C. Mol, J. A. Moulijn, C. Boelhouwer, J. Chem. Soc., Chem. Commun. 1968, 633.
[4] N. Calderon, E. A. Ofstead, W. A. Judy, J. Polyrn. Sci. A , 1967, 5, 2209.
[5] K. J. Ivin, J. C. Mol, Olefn Metathesis and Metathesis Polymerization, Academic Press,
London, 1997.
[6] K. B. Wagener, J. M. Boncella, J. G. Nel, Macromolecules 1991, 24, 2649.
[7] K. Hummel, Pure Appl. Chem. 1993, A30, 62 1,
[8] R. H. Grubbs, W. Tumas, Science 1989, 243, 907.
[9] D. S. Breslow, Prog. Polym. Sci. 1993, 18, 1141.
[lo] J. H. Edwards, W. J. Feast, Polymer 1980, 21, 595.
[11] F. L. Klavetter, R. H. Grubbs, J. Am. Chem. Soc. 1988, 110, 7807.
[I21 T. M. Swager, D. A. Dougherty, R. H. Grubbs, J. Am. Chem. Soc. 1988, 110, 2973.
[I31 R. L. Banks, D. S. Banasiak, P. S. Hudson, J. R. Norell, J. Mol. Catal. 1982, 15, 21.
[14] J. C. Mol, J. Mol. Catal. 1991, 65, 145.
[ 151 J. C. Mol, J. Mol. Catal. 1994, 90, 185.
1161 G. C. Fu, S. T. Nguyen, R. H. Grubbs, J. Am. Chem. Soc. 1993, 115, 9856.
[17] M. Schuster, S. Blechert, Angew. Chem., Int. Ed. Engl. 1997, 36, 2037.
[ 181 A. Furstner (Ed.), Topics Organomet. Chem. 1998, 1.
[19] S. K. Armstrong, J. Chem. Soc., Perkiiz Trans 1 1998, 371.
[20] K. J. Ivin, J. Mol. Catal. A: Chemical, 1998, 133, 1 ; M. L. Randall, M. Snapper, ibid.
1998, 133, 29.
[21] C. Pariya, K.N. Jayaprakash, A. Sarkar, Coord. Chem. Rev. 1998, 168, 1.
[22] R.H. Grubbs, S. Chang, Tetrahedron 1998, 54, 4413.
[23] D.L. Wright, Curx Org. Chem. 1999, 3, 211.
[24] A. Furstner, Angew. Chem., Int. Ed. 2000, 39, 3012.
(251 J. L. Herisson, Y. Chauvin, Makromol. Chem. 1971, 141, 161.
[26] R. H. Grubbs, C. R. Hoppin, J. Chem. Soc., Chem. Commun. 1977, 634.
[27] P. B. van Dam, M. C. Mittelmeijer, C. Boelhouwer, React. Kinet. Catal. Lett. 1974, I , 48 1.
[28] J. Levisalles, H. Rudler, D. Villemin, J. Organomet. Chem. 1980, 193, 235.
[29] E. Thorn-Csanyi, Angew. Makromol. Chem. 1981, 94, 18 1.
(301 F. Quignard, M. Leconte, J. M. Basset, J. Mol. Catal. 1986, 36, 13.
[31] T. Szymanska-Buzar, J. Mol. Catal. 1991, 68, 177.
[32] J. A. Moulijn, C. Boelhouwer. J. Chem. Soc., Chem. Commun. 1971, 1170.
[33] W. K. Rybak, J. J. Ziolkowski, J. Mol. Catal. 1987, 42, 347.
[34] P. B. van Dam, C. Boelhouwer, React. Kinet. Cutul. Lett. 1974, I , 165.
[35] R. Taube, K. Seyferth, Z. anorg. ullg. Chem. 1977, 437, 213.
[36] K. Seyferth, R. Taube, J. Organomet. Chem. 1982, 229, C19.
[37] W. B. Hughes, J. Am. Chem. Soc. 1970, 92, 532.
[38] K. Seyferth, R. Taube, J. Orgunomet. Chem. 1984, 262, 191.
[39] A. Keller, L. Szterenberg, Z. Naturforsch. 1992, 476, 1469.
[40] A. Keller, J. Mol. Catal. 1991, 64, 171.
[41] J. Kress, M. Wesolek, J. A. Osborn. J. Chem. SOC., Chem. Commun. 1982, 514.
[42] J. Kress, J. A. Osborn, R. M. E. Greene, K. J. Ivin, J. J. Rooney, J. Am. Chem. Soc. 1987,
109, 899.
[43] C. J. Schaverien, J. C. Dewan, R. R. Schrock, J. Am. Chem. SOC. 1986, 108, 2771.
[44] F. Quignard, M. Leconte, J. M. Basset, J. Chem. Soc., Chem. Commun. 1985, 1816.
[45] J. L. Couturier, C. Paillet, M. Leconte, J. M. Basset, K. Weiss, Angew. Chenz., Int. Ed.
Engl. 1992, 31, 628.
References 343
2.3.4.1 Introduction
The copolymerization of ethylene and carbon monoxide to give alternating
copolymers has attracted considerable interest in both academia and industry
over recent decades [I]. Attention was focused on aliphatic polyketones such as
poly(3-oxotrimethylene), (Structure 1) because of the low cost and plentiful avail-
ability of the simple monomers, ethylene and carbon monoxide.
0 0
0 0
1
polyketone
duced. Shryne and Holler [5] succeeded in improving nickel cyanide catalysts by
adding strong acids in solvents such as hexafluorisopropanol (HFIPA). Klabunde
et al. 161 have reported a new nickel catalyst for the ethylene/CO copolymeriza-
tion, based on a bidentate anionic phosphorus-oxygen ligand. With these cata-
lysts, the copolymerization has to be starred with pure ethylene even for poly-
ketone formation. Similar catalysts are used in the Shell process for the oligomer-
ization of ethylene (SHOP). The use of SHOP-type catalysts for polyketone for-
mation has also been claimed by Keim and co-workers [7] (cf. Section 2.3.1.3).
The yields of polymer per gram of catalyst were still low.
The first palladium complex-catalyzed alternating copolymerization of ethyl-
ene and carbon monoxide was disclosed by Gough at ICI [8] in 1967. The poly-
mer was produced at relatively low rates in severe reaction conditions (25OoC,
200 MPa).
During the following 15 years, only small advances were achieved in increas-
ing catalyst efficiencies. Independently, Fenton [9a] at Union Oil and Nozaki
[9b] at Shell Development Company (USA) discovered several related palla-
dium chlorides, palladium cyanides, and zero-valent palladium complexes as
catalysts. Sen and co-workers [ 101 reported that cationic bis(tripheny1-
phosphine)-palladium tetrafluoroborate complexes in aprotic solvents such as
dichloromethane, produced ethylene/carbon monoxide copolymers under
very mild conditions. The reaction rates were, however, very low, as were the
molecular weights.
Rhodium carbonyls have also been reported as catalysts for the alternating
copolymerization of ethylene and carbon monoxide [ 111, but activities and yields
as well as molecular weights were again very low.
In addition to the synthesis problems mentioned above, unsurmountable
processing problems were encountered for the resulting polymers. Extensive
crosslinking under melt processing conditions led to a lack of significant thermo-
plastic properties of the resulting materials, and this also presented a major
developmental hurdle. At the end of the 1970s, it was therefore concluded that
the polymer backbone of polyketone was inherently unstable and that polyketones
could not be efficiently produced. Both conclusions proved to be invalid.
In the early 1980s, workers at Shell could demonstrate melt processability of
polyketone produced by palladium cyanide catalysts, after extensive extraction
of catalyst residues from the polymers and blending these with other polymers
such as styrene/acrylonitrile copolymer. From these studies, it was suggested
that thermoplastic properties were possible in principle, and that the polyketone
backbone was not inherently unstable in the melt as previously concluded. How-
ever, catalyst extraction did not offer a viable production option from a technical
and economic viewpoint.
During this period, at Shell Research in Amsterdam, cationic palladium-tertiary
phosphine complexes containing weakly coordinating anions, similar to those stu-
died by Sen, were used (in methanol) as catalysts for the alkoxycarbonylation of
ethylene to give methyl propionate. A surprising and remarkable change in selec-
tivity was observed upon replacement of triphenylphosphine ligands by bidentate
phosphine ligands. Under the same conditions, no methyl propionate product was
346 2.3 Reactions of Unsaturated Compounds
H2C=CH2 + CO + MeOH
- -OMe
0
(1)
Instead of the free acid it is sometimes advantageous to use a metal salt (e. g., of
Cu” of Ni”) to introduce the anions. Preformed complexes of the type L2PdX2[ 181
and L2Pd(R)X [19] where L2 represents a chelating ligand, X a weakly coordi-
nating anion, and R a hydrocarbyl group (e.g., methyl) have also been tested
as catalysts. The results are, generally, very similar to those obtained with catalysts
prepared in situ.
2 3 4
keto-ester diester diketone
n>O n21 n>o
At low temperatures (below -85 “C), the majority of the product molecules are
keto-esters, with only small but balancing quantities of diesters and diketones. At
higher temperatures, the same product molecules are produced in a 2:3:4 ratio
close to 2: 1: 1. These observations have been explained [ 131 by assuming two
initiation and two termination mechanisms for polyketone formation.
One initiation pathway produces ester end-groups. It starts with a palladium-
carbomethoxy species, which can be formed either by CO insertion in a palladium
methoxide or by direct attack of methanol on coordinated CO (Scheme 1).
[L2Pd(OMe)]+ [L2Pd(CO)]2+
t M~OH
co
Scheme 1
350 2.3 Reactions of Unsaturated Compounds
[LpPdH] +
HpC=CH2
- - [LpPd-]’ % [ LZPd L]+
Scheme 2
[ LpPdC(0) -@ ] + - MeOH
[LzPdH]’ + 6’
OMe
(7)
M = methandlysis
Scheme 3
would produce keto-ester 2 via PdCOOMe’ initiation (cycle (A)). On the other
hand, rapid methanolysis and slow protonolysis would produce the same product,
but now via PdH’ initiation (cycle (B)).Thus, product distribution alone is not
sufficient to decide which cycle is responsible for the production of keto-esters
under these conditions. With certain catalysts it has been observed that the
addition of small amounts of a quinone oxidant (at low temperatures) can result
in an increase of the proportion of ester end-groups (up to about 85 %) without
affecting the molecular weight [13]. It is thought that quinones are able to convert
PdH’ species into PdCOOMe’ initiators; the overall reaction can be represented
by eq. (8).
[LzPdH]+ + 0
-
0 - + CHBOH + CO - [ L z P ~ C O O C H ~ ]+’ HO-OH (8)
Since quinone apparently does not affect the termination rate, this implies that
in the absence of quinone the initiator must have been a palladium hydride for
these catalysts. Other catalysts, containing different ligands and/or anions, do
not show a “quinone effect” on end-groups, which suggests that in such cases
PdCOOMe’ is the initiator species and protonolysis the most important termina-
tion mechanism. The interplay between ligand and anion determines in a subtle
way to what extent the cycles (A) and (B) are operative under polymerization
conditions.
Copolymers with predominantly ketone end-groups (i.e., 4) can be produced
either by admitting water to the polymerization or by adding some hydrogen
352 2.3 Reactions of Unsuturated Compounds
[ 131. In aprotic solvents diketones can be produced exclusively. This indicates that
palladium hydrides, generated via water-gas shift reaction (eq. (9)), or by hetero-
lytic hydrogen splitting (eq. (lo)), are indeed efficient initiators and it also shows
that protonolysis andor hydrogenolysis of palladium alkyls can be an efficient
termination mechanism.
CO
trans fashion. If bidentate ligands are used, the starting or growing polymer chain
and the "empty" fourth coordination site are always cis to each other, which is the
most favorable position for insertion reactions. Therefore, olefin insertion in the
palladium-acyl is a probable reaction in bidentate phosphine complexes. If
monodentate phosphines are used, both palladium-alkyl and palladium-acyl spe-
cies prefer a trans orientation of the two phosphine ligands, which avoids the
unfavorable situation of a Pd-P bond trans to a Pd-C bond. At the same time,
cisltrans isomerization is expected to be rapid because of the presence of excess
ligand [24]. It is further expected that both the insertion of ethylene in Pd-H and
CO insertion in Pd-alkyl canonly occur when the phosphine ligands are cis to
each other. Immediately after insertion, cisltrans isomerization is likely to
occur which places the "chain" and the fourth coordination site trans and thus
opposes further monomer insertions. Therefore, the palladium-acyl can rapidly
terminate by alcoholysis of the Pd-acyl bond to give methyl propionate. The dif-
ference between polyketone and methyl propionate synthesis can be summarized
in eqs. (11) and (12).
polyketone -- /(:=PdrcoEt 1+
1 1 +1'
L J
[ P
\
dPd,p /Et +2 P
\ /Et
p,Pd\O
P
\
p/pd\co
/Et
[ P, ,COEtl
J
+
d"
Pd\P
L J
methylpropionate
In this scheme, a hydride cycle (cycles ( B ) ,Schemes 3 and 4) has been taken as
an example. However, the same reasoning would apply if a palladium methoxide
were taken as the initiating species in both methyl propionate and polyketone
formation. If cisltruns isomerization is suppressed (by the absence of excess
ligand andlor at low temperature) one could expect a higher tendency to form
oligomers or polymers. Indeed, the results obtained by Sen and Lai [lo], with
[Pd(PPh3)z(CH3CN)2]2+ complexes as catalyst for ethylenelC0 co-oligomerization
at low temperature, can be viewed in this light.
354 2.3 Reactions of Unsaturated Compounds
-
-
co Pd \ /l@
co
competition
The necessity for ethylene to compete with CO for a coordination site (at high
CO pressures the rate of copolymerization becomes negative-order in CO) could
also explain the lower rate of copolymer formation compared with dimerization. It
is believed that this explanation cannot be the whole picture, but that internal
coordination of the growing polymer chain to palladium may be responsible for
the observations. Each time, after an ethylene insertion, the polymer chain-end
acts as a chelating ligand, in which the oxygen atom of the chain-end’s carbonyl
group coordinates to the electrophilic palladium ion.
Stable species of this type have recently been observed by spectroscopic
techniques in the studies of olefin insertion in palladium-acyls [2 1, 261. The elec-
trostatic interaction between the positive palladium center and the negative
oxygen atom is probably the main driving force for chelate formation. This inter-
nal chelate coordination is expected to affect the chain propagation in a number of
ways.
356 2.3 Reactions of Unsaturated Compounds
However, in the third place, chelate formation can also oppose insertion of the
next monomer by blocking the fourth coordination site at the palladium center.
The incoming monomer has to displace the carbonyl group first, and this increases
the barrier of insertion. It is thought that olefin coordination to palladium(I1) is too
weak to displace the carbonyl group in this stable five-membered ring structure.
Carbon monoxide, which coordinates more strongly to palladium, can displace
the carbonyl group and insert [26]. This generates a species in which the same
carbonyl group might still coordinate to palladium (Structure 6), but the resulting
six-membered ring should be less stable than five-membered ring Structure 5 .
Ethylene is then able to displace the carbonyl group in 6 and insert to regenerate
the next five-membered ring species.
5
6
In summary, chain propagation involves alternating reversible carbon monox-
ide insertion in Pd-alkyl species and irreversible insertion of the olefin in the
resulting Pd-acyl intermediates. The overall exothermicity of the polymerization
is caused predominantly by the olefin insertion step. Internal coordination of the
chain-end’s carbonyl group of the intermediate Pd-alkyl species, together with
CO/olefin competition, prevents double olefin insertion, and thermodynamics pre-
vent double CO insertions. The architecture of the copolymer thus assists in its
own formation, achieving a perfect chemoselectivity to alternating polyketone.
7
polyspiroketal
O R O R O R
8
isotactic
O R O R 0
O R O R O R
9
syndiotactic
2.3.4.5 Conclusions
The synthesis of alternating olefinKO copolymers, discussed here, presents a new
chapter in the history of olefin polymerization. Moreover, it constitutes an exam-
ple of transition metal-catalyzed carbonylation with potentially almost perfect
control over selectivity. The cationic palladium(I1) complex catalysts derive
their ability to activate the nucleophilic substrate molecules from the electrophilic
nature of the palladium (d8) center. The cis arrangement of the neutral chelate
ligand around the metal center in a square-planar configuration ensures that the
polymer’s chain-end and incoming monomers will also be in the cis configuration
required for chain propagation. The electronic and steric properties of both the
ligand and polymer chain-end together determine the mode of olefin coordination
at the fourth coordination site, which in turn will determine the mode and ease of
(higher) olefin insertion during chain propagation. It is likely that the interaction
between the polar polymer chain-end and the electrophilic palladium center will
play a crucial role not only in achieving the alternating mode of chain propagation
(chemoselectivity), but also in obtaining a high regio- and stereoselectivity for
higher olefin insertion in intermediate palladium-acyls.
a) Cp = cyclopentadienyl.
(1) Both cations have the same ligand coordination number of four. Early transi-
tion metal cations, generally being quadrivalent, require four anionic ligands,
two strongly coordinating Cp- and two weakly coordinating anions, whereas
palladium, being bivalent, requires two neutral and two anionic ligands. The
metal cations are both rendered electrophilic by the use of weakly coordinat-
ing anions. Thus, the monomer activation will in both cases proceed via
electrophilic attack by the metal center.
References 359
(2) At both active centers, the growing polymer chain and the vacant site for bind-
ing and activation of a monomer require cis positions. In do metallocene com-
plexes, the cis position is automatically arranged by the pseudo-tetrahedral
coordination environment of the metal cation. In the square-planar d8 palla-
dium complexes, cis coordination is enforced by the use of the neutral biden-
tate ligands.
However, there is also a major difference between the two types of catalysts.
The olefin polymerization metallocene catalysts (cf. Section 2.3.1.1) are much
more electrophilic, due to the higher positive charge of the metal ion, than the pal-
ladium(I1) complexes discussed above. For polyketone formation, electrophilicity
needs to be balanced so that olefins can still compete with carbon monoxide for
coordination to the metal cation.
If the metal cation is too electrophilic, CO coordination will be too strong,
possibly by coordination via its oxygen atom, and CO will act as a poison rather
than participating in the polymerization [40]. The moderate electrophilicity of Pd"
catalysts makes them tolerant also to a variety of heteroatom functionalities in the
olefin substrate. In this respect, polyketone catalysis can have a wider applicability
than early transition metal catalysis of polyolefins, which is highly intolerant of
functional groups.
Although the basic principles of polyketone formation are now reasonably well
understood, further studies, both of polymerization characteristics and of the
elementary steps underlying polyketone catalysis, will be needed to exploit
fully the potential of these selective polymerizations.
References
[1] For earlier reviews, see: (a) A . Sen, Adv. Polym. Sci. 1986, 73/74, 125; (b) A. Sen,
CHEMTECH 1986, 48; (c) A. Sen, Acc. Chem. Res. 1993, 26, 303.
[2] (a) C. E. Ash, J. Matel: Educ. 1994, 16, 1; (b) D. Medema, A . Noordam, Chemisch
Magazine, 1995 (March), (in Dutch), 127.
[3] DuPont ( M . M. Brubaker), US 2.459.286 (1950); Chem. Abstr: 1950, 44, 4285.
[4] BASF (W. Reppe, A. Magin), US 2.577.208 (1951); Chem. Abstl: 1952, 46, 6143.
[5] Shell (T. M. Shryne, H. V. Holler), US 3.984.388 (1976) Chem. Abstr: 1976, 85, 178219.
[6] U. Klabunde, T. H. Tulip, D. C. Roe, S. D. Ittel, J. Organomet. Chem. 1987, 334, 141.
[7] BP (B. Driessen, M. J. Green, W. Keim), EPAppl. 407.759 (1992); Chem. Abstl: 1992,
116, 152623.
[8] ICI (A. Gough), GB 1.081.304 (1967); Chem. Abstl: 1967, 67, 100569.
[9] (a) Union Oil (D. M. Fenton),US 3.530.109 (1970) and 4.076.911 (1978); Chem. Abstl:
1970, 73, 110466, and 1978, 88, 153263; (b) Shell (K. Nozaki) US 3.689.460, 3.694.412
(1972); Chem. Abstr: 1972, 77, 152869, 165324; and Shell (K. Nozaki) US 3.835.123
(1974); Chem. Abstr: 1975, 83, 132273.
[lo] A. Sen, T.-W. Lai, J. Am. Chem. Soc. 1982, 104, 3520; A. Sen, T.-W. Lai, Organome-
tallics 1984, 3, 866.
[11] (a) Y. Iwashita, M. Sakuraba, Tetrahedron Lett. 1971, 2409; (b) G. Consiglio, B. Studer,
F. Oldani, P. Pino, J. Mol. Catal. 1990, 58, L9; (c) A. Sen, J. S. Brumbaugh, J. Mol.
Catal. 1992, 73, 297.
360 2.3 Reactions of Unsaturated Compounds
[12] Shell (E. Drent), EPAppl. 121.965 (1984); Chem. Abstr: 1985, 102, 46423.
[ 131 E. Drent, J. A. M. Van Broekhoven, M. J. Doyle, J. Organornet. Chem. 1991, 41 7, 235.
[I41 I3C NMR (9:1 HFIPA/C6D6,250 MHz): 6ro 212.9, 6cH3 35.6 (1:2). Some small reso-
nances due to end-groups can be identified: -COCH2CH3, 6co 217.1, 6 ~ 6.5; 3
-COOCH3, 6co 176.4, 52.0. The ratio of ester to keto end-groups is close to unity.
[15] Shell (E. Drent), EPAppl. 229.408 (1986); Chem. Abstr: 1988, 108, 6617.
[16] (a) M. Brookhart, M. I. Wagner, G. G. A. Balavoine, J. Am. Chem. SOC. 1994, 116, 3641 ;
(b) S. Bartolini, C. Carfagna, A. Musco, Macromol. Rapid Commun. 1995, 16, 9.
[17] Shell (J. A. Van Doom, E. Drent), EP Appl. 345.847 (1989); Chem. Abstr: 1990, 112,
199339.
[18] (a) U. Daum, Ph. D. Thesis, ETH Zurich, 1988; (b) Z. Jiang, G. M. Dahlen, K. House-
knecht, A. Sen, Macromolecules 1992, 25, 2999.
[19] M. Brookhart, F. C. Rix, J. M. DeSimone, J. C. Barborak, J. Am. Chem. SOC. 1992,
114, 5894.
1201 P. W. N. M. Van Leeuwen, C. F. Roobeek, H. Van der Heijden, J. Am. Chem. Soc. 1994,
116, 12117.
[21] See, e. g.: P. M. Maitlis, The Organic Chemistry of Palladium, Academic Press, London,
1971; P. A. Chaloner, Handbook of Coordination Catalysis in Organic Chemistry,
Buttenvorths, London, 1986; A. Yamamoto, Organotransition Metal Chemistry,
Wiley, New York, 1986.
[22] (a) F. Ozawa, T. Hayashi, H. Koide, A. Yamamoto, J. Chem. Soc., Chem. Commun. 1991,
1469; B. A. Markies, J. Boersma, A. L. Spek, G. Van Koten, Reel. Truv. Chim. Pays-Bas
1991, 110, 133; B. A. Markies, M. H. P. Rietveld, J. Boersma, A. L. Spek, G. Van Koten,
J. Organomet. Chem. 1992,424, C12; (b) G. P. C. M. Dekker, C. J. Elsevier, K. Vrieze,
P. W. N. M. Van Leeuwen, C. F. Roobeek, J. Organomet. Chem. 1992, 430, 357;
(c) J. Brumbaugh, R. R. Whittle, M. Parvez, A. Sen, Organometallics 1990, 9, 1735.
[23] Crossover from ( A )to ( B ) must have the same rate as termination within (B), since the
termination rate does not depend on how the chain started. Similarly, crossover from
B to ( A )has the same rate as termination within A. If the ratio of alcoholysis to protolysis
is k, the ratio of the products will be 2:3:4= I+k2:k:k. A ratio of 2: 1 : 1 implies that both
termination steps contribute equally ( k = 1). The absence of 3 and 4 implies that k is
either very large or very small, i.e., that only one of the two termination steps contributes.
[24] See, e.g.: D. G. Cooper, J. Powell, Can. J. Chem. 1973, 51, 1634; D. A. Redfield,
J. H. Nelson, Inorg. Chem. 1973, 12, 15.
[25] E. Drent, Pure Appl. Chem. 1990, 62, 661.
[26] R. Van Asselt, E. C. G. Gielens, E. R. Rulke, K. Vrieze, C. J. Elsevier, J. Am. Chem. Soc.
1994, 116, 977.
[27] J. X. McDermott, J. F. White, G. M. Whitesides, J. Am. Chem. Soc. 1973, 95, 4451 and
1976, 98, 6521.
[28] (a) Shell (E. Drent, R. L. Wife), EP Appl. 181.014 (1985); Chem. Abstr: 1985, 105,
98172; (b) Shell (E. Drent), EP Appl. 322.018 (1988); Chem. Abstr: 1989, I l l ,
221150; (c) Shell (J. A. Van Doorn, P. K. Wong, 0. Sudmeijer) EP Appl. 376.364
(1989); Chem. Abstr: 1991, 114, 24797; (d) Shell (P. K. Wong), EP Appl. 384.517
(1989); Chem. Abstr: 1991,114, 103079; (e) Shell (P. W. N. M. Van Leeuwen, C. F. Roo-
beek, P. K. Wong), EP Appl. 393.790 (1990); Chem. Abstr: 1991, 114, 103034.
[29] (a) A. Batistini, G. Consiglio, U. W. Suter, Angew. Chem. 1992, 104, 306; Angew.
Chem., lnt. Ed. Engl. 1992, 31, 303; (b) M. Barsacchi, A. Batistini, G. Consiglio, U. W.
Suter, Macromolecules 1992, 25, 3604; (c) A. Batistini, Ph. D. Thesis, ETH Zurich,
1991; (d) A. Batistini, G. Consiglio, U. W. Suter, Minisymposium New Advances in Poly-
olefin Polymers, Div. Polymeric Materials: Science and Eng. Inc., 204th ACS Meeting,
Washington DC, 1992, Paper 5b; (e) R. Huter, Diplomarbeit, ETH Zurich, 1992.
2.3.5.1 Introduction 361
2.3.5.1 Introduction
According to the context of this book telornerization means a polymerization in
which a (solvent) molecule AB (the telogen) reacts with n molecules of an unsa-
turated monomer (the taxogen) to yield oligomers or polymers of relatively low
molecular weight (eq. (1)). If water or compounds with active hydrogen serve
as telogens together with two moles of the taxogen the telomerization becomes
a special hydrodirnerization (eq. (2)):
A-B + nM -+ A-(M)n-B
-
telomerization
H-OH + nM H-(M),-OH
hydrodimerization
HCOd
1
2.3.5.2 Development of Technologies 363
120
=100
2!
E 80
-9
u phosphonium salt
F
C 60
al
40
?
rc
(Y
20
0
10 20 30 40
PlPd molar ratio
Figure 1. Effect of the ligand concentration on the telomerization of butadiene with water in
sulfolane/water (5050, wt./wt.) solution containing 2 mM Pd(OAc)2 and 8 wt.%
triethylamine, at 75 "C for 1 h under 0.5 MPa COz.
110
t
"i; 2 4 6
number of repetitions
With the use of the new phosphonium salt ligand (a salt of triphenylphosphine
monosulfonate, TPPMS, cf. Section 3.1.1. l), increasing the P/Pd molar ratio not
only maintains the reaction rate at a high level (Figure 1) but shows no appreciable
time-dependent deterioration of the catalytic activity upon repeated reactions, as
shown in Figure 2. Another problem associated with the use of a phosphine on
a commercial scale is its conversion, due to the presence of a small amount of
oxygen having mixed into the reaction zone, to the corresponding phosphine
364 2.3 Reactions of Unsaturated Compounds
oxide, that will not act effectively as a ligand. The use of a phosphonium salt can
minimize this type of conversion. Although the mechanism of the action of the
phosphonium salt has not been made clear, it is considered, from the fact that
aryl groups should be present, that a very rapid equilibrium with the corre-
sponding phosphine may occur partially. However, upon analysis of the actual
reaction mixture, no trivalent phosphine is detected either in the reaction solution
or in the palladium complex.
For the hydrodimerization of butadiene with water, attempts have been made to
increase the reactivity by adding acidic solids [4], salts such as sodium phosphate
[ 5 ] ,emulsifiers [6], carbon dioxide [7], or the like, with no satisfactory results. In
particular, the reaction rate increases under a carbon dioxide pressure, but carbon-
ate ions, not carbon dioxide itself, are considered to play an important role in this
effect. It is known that the carbonate ion concentration in water is very low even
under a carbon dioxide pressure. If the carbonate ion is the true reactant, the re-
action rate should increase with the carbonate ion concentration. Since inorganic
carbonates show almost no effect, the addition of various tertiary amines having
no active hydrogen, under a carbon dioxide pressure was tested [8]. Diamines and
bifunctional amines inhibited the reaction. The reaction rate increased only in the
presence of a monoamine having a pK, of at least 7, almost linearly with its
concentration (Figure 3).
Telomerization requires a solvent that can dissolve both water and butadiene.
To select a suitable solvent for this purpose the separability of the reaction prod-
ucts from the catalyst used should be considered. According to past reports, the
selectivity to 2,7-octadien-l-o1, which is of high industrial value, has been 70 %
at most. Use of sulfolane, which had not been studied as a reaction solvent,
realized a high 2,7-octadien-l-ol selectivity of at least 83 % and a high reaction
0,o
0 10 D
triethylamine [MY01
rate (Table 1) [8]. Sulfolane, having both high stability in its aqueous solution and
high solubility for butadiene, is considered to be the most suitable solvent for
industrial long-term use.
For the telomerization of butadiene, distillative separation methods cannot be
employed to separate the product from the reaction mixture containing catalyst,
because the palladium complex catalyst has not such a high thermal stability
hexane
unreacted diene
1 distillation
T- r
phase separator
___________
hexane
solution
I I
sulfolane/water
products
-+ -+ H20 ' OH +
Hz
Ni
O
H-
c4 c4 CO 8' n-octanol
1 CuCr03
CO HZ
I [Rh(acac)(CO)z]/
TPPMS
(4)
References
[l] J. Tsuji, Adv. Organomet. Chem. 1979, 17, 141.
[2] D. Rose, H. Lepper, J. Organomet. Chem. 1973, 49, 473.
[3] Kuraray Ind. (T. Maeda, Y. Tokitoh, N. Yoshimura), US 4.927.960 (1990), 4.992.609
(1991), 5.100.854 (1991).
[4] Mitsubishi Chem. Ind. (T. Onoda, H. Wada, T. Sato, Y. Kasori), J P 53/147.013 A2
(1 978).
[5] Kureha Chem. Ind. (S. Enomoto, H. Takita, S. Wada, Y. Mukaida, M. Yanaka), J P 49/
35.603 B4 (1974).
[6] Toray Ind. (T. Tsuji, T. Mitsuyasu), J P 4935.603 B4 (1974).
[7] K. E. Atkins, W. E. Walker, R. M. Manyik, Chem. Commun. 1971, 330.
[8] Kuraray Ind. (N. Yoshimura, M. Tamura), US 4.356.333 (1982).
[9] Kuraray Ind. (Y. Tokitoh, N. Yoshimura), US 5.057.631 (1991).
[ 101 Kuraray Ind. (Y. Tokitoh, T. Higashi, K. Hino, M. Murasawa, N. Yoshimura),
US 5.118.885 (1992).
[ l l ] Kuraray Ind. (N. Yoshimura, M. Tamura), US 4.417.079 (1983).
[12] Kuraray Ind. (N. Yoshimura, M. Tamura), US 4.510.331 (1985).
[13] Kuraray Ind. (M. Matsumoto, N. Yoshimura, M. Tamura), US 4.510.332 (1985).
[ 141 Kuraray Ind. (N. Yoshimura, M. Tamura), US 4.334.117 (1 982).
368 2.3 Reactions of Unsaturated Compounds
2.3.6.1 Introduction
Thermal cyclooligomerizations of olefins and alkynes require severe and often
dangerous reaction conditions and the yields of cyclic products are usually very
low. Acetylene can be trimerized to benzene at 500 "C [I] and butadiene (BD) di-
merizes at 270 "C and under high pressure to give small amounts of 1,5-cyclo-
octadiene [2].Reppe's discovery in 1940 that acetylene can be cyclotetramerized
to cyclooctatetraene (COT) using a nickel catalyst [3] shows that transition metals
can act as templates for the synthesis of cyclic hydrocarbons from acetylenic or
olefinic building blocks (Scheme 1).
Scheme 1
DVCB
6
VCH
COD
Ph,As 5.8 17 60 14 20
40 41 14 4.8 35
27 64 6.0 2.8 180
7.4 81 9.2 2.3 I00
(o-PhC6H40)3P 3.1 96 0.2 0.2 780
@-PhChH40)3P 6.9 65 18 9.6 75
”) Reaction conditions: ligand: nickel = 1 : 1; 80°C, 3 h, 1 bar.
)’ g butadiene (g Ni)-’ h-I.
‘) Cy = cyclohexyl.
1,3-dienes [6]. The elucidation of the reaction mechanism led to isolation of inter-
mediates ($-allyhickel complexes), which stimulated research into nickel organic
chemistry as well as into catalysis [6b,e].
Cyclooligomerization of 1,3-dienes is now known for many transition metals
but nickel complexes represent the most versatile and useful catalytic systems.
Scheme 2 shows the six cyclooligomers that can be synthesized from BD by
choosing the “right” catalyst. In the case of nickel, this means choice of the appro-
priate ligand. The observations that the steric and electronic properties of a ligand
correlate with a certain product distribution and that in these catalytic reactions
selectivity is closely linked with reactivity (Table 1) demonstrated for the first
time that it is possible to actively direct a catalytic reaction [6a,b, 71 (this is called
“ligand tuning”).
The scope of the butadiene oligomerization reaction has been extended by
adding a second monomer (olefin, diene, or alkyne). This gives rise to an almost
unlimited variety of cyclic (and, depending on the nature of the ligand, linear)
cooligomers as well as medium and large rings.
So far, the industrial application of these catalytic processes seems to be limited
to the production of 1,5-cyclooctadiene (COD) (Ni catalyst; preparation of flame
retardants and polyoctenamers), trans- 1,4-hexadiene (Ni catalyst) and 1,5,9-cy-
clododecatriene (CDT) (Ti catalyst; used in preparation of nylon 12 and Vesta-
midTM)(Huls; Scheme 3). Recent developments are in the preparation of styrene
Scheme 4
from butadiene [8] using a two-step process in which butadiene is first dimerized
to vinylcyclohexene (VCH) and afterwards dehydrogenated (Scheme 4).
r\
/
% AIEt2CI
TiCl., +a0 a
\
all-t-CDT
+ \
C,t, 1-CDT
+ \
C,C,t-CDT
(1)
It must be noted that, under the influence of BD, in contrast to the polymeriza-
tion of ethylene, such Ziegler-type catalysts can no longer be regarded as purely
heterogeneous. When BD is passed through the initial slurry, most of the catalyst
dissolves [ l l , 121.
Soon after the initial discovery of this trimerization reaction, Wilke and co-
workers found that the versatility and reactivity of such catalyses is enhanced
when homogeneous zerovalent nickel catalyst are being used [6b, 131. Catalysts
of this type can either be generated from Nio complexes with ligands that can
easily be substituted by BD (eg., Ni[CDT], Ni[COD],) (“naked” Nickel [6b]), or
from Ni” complexes that are reduced in the presence of BD (almost any reducing
agent will serve) [6] ; a typical example is [Ni(acac),]-Al(OEt)Et2. Condensed
nickel vapor has also been shown to be active [13].
In the absence of a donor ligand, BD is trimerized to a mixture of three isomers
of 1,5,9-CDT with the all-trans isomer being the principal product [6,7]. Addition
of donor ligands (pyridine is an exception) leads to considerable BD-cyclodimer-
ization. Table 2 [7, 141 shows the results of a study of the effects of varying the
ligand on the cyclodimer/cyclotrimer ratio (see also Table 1).
This suggests that CDT formation is mainly controlled by the steric properties
of the ligand: bulky ligands which do not coordinate properly (i-Pr, t-Bu) and
2.3.6.2 Cyclodimerization and Cyclotrimerization of Butadiene 37 1
98 Yo
x
100 %
(4)
25 %
The cyclooligomerization of isoprene (eq. (7)) has received attention, since the
trimerization products are of interest in the perfume industry [16].
Scheme 5
2.3.6.3 Cyclo-co-oligomerizationof 1,3-Dienes with Olejins and Alkynes 375
Ni(COD)2/ Ph3P
H&+
90 "C
Scheme 6 R
- can be used [6c, 41-43]. Cocyclization of two BD molecules with two alkyne
molecules is described for 2-butyne [44] and acetylenecarboxylic esters [43].
Whether 10- or 12-membered rings are formed depends on thenature of the
substituent at the alkyne and on the nature of the ligand [45]. Vinylcyclohexa-
dienes are the product of a 1:2-cyclization reaction [46, 471. They easily undergo
intramolecular Diels-Alder reactions to strained tricyclic products, of which an
example is given in eq. (14).
R R
R = (CH2)" = R
R R
2 I?-R + - '@R
(14)
R R
2
Me0
O
/-,Me 4. 2 & - MeOCH2
MeOCH2
+ (15)
CH20Me
2.3.6.4 Mechanistic Considerations 377
Nio
0 -
Me3Si =
/-
Nio + 2 -
4
I
Ni
I
m
v
CDT / 4
M
Scheme 7a
318 2.3 Reactions of Unsaturated Compounds
[Ni-L] + 2
t I
\
COD
or
Scheme 7b
R-R
YL-p R T
[Ni-L] + 2 - L
’ @
2c
\ J
Scheme 7c 2/+ 5
/Me
(acac)Ni,
PR3
+ Ph-Ph - PhMMe
(acac)Ni
\
PR3
Ph
2.3.6.5 Summary
Scheme 8 summarizes some cyclooligomerization and cyclo-co-oligomerization
products that had been realized on either "naked" or ligand-containing nickel
templates [51]. They can all be obtained in very high yields and the TON is, in
principle, unlimited. Apart from impurities of the reagents and solvents, there
are - to our knowledge - no intrinsic termination reactiones. Catalytic syntheses
affording Structures 6-8 demonstrate the usefulness of the cyclo-co-oligomeriza-
tions of BD with cyclic alkynes for the preparation of macrocycles: after selective
380 2.3 Reactions of Unsaturated Compounds
DVCB
L'
- L"Ni f
COD
aCDT
[Nil [ N(>
& & \
\ 7
Scheme 8
References
[ I ] M. Berthelot, Ann. Chim. Phys. (Paris) 1867, 12, 52.
121 K. Ziegler, H. Wilms, Liebigs Ann. Chem. 1950, 567, 1.
[31 (a) W. Reppe, 0. Schlichting, K. Klages, T. Toepel, Liebigs Ann. Chem. 1948, 560, 1;
(b) BASF (W. Reppe, T. Toepel) DE 859.464 (1952) Chem. Abstr: 1956, 50, 7852.
[4] H. W. B. Reed, J. Chem. SOC. 1954, 1931.
[ 5 ] G. Wilke, Angew. Chem. 1957, 69, 397; Studiengesellschaft Kohle mbH (G. Wilke)
DE 1.050.333.
161 (a) Studiengesellschaft Kohle mbH (G. Wilke, E. W. Muller) DE 1.140.569 (1966);
(b) G. Wilke, Angew. Chem. 1963, 75, 10; Angew. Chem., Int. Ed. Engl. 1963, 2,
105; (c) P. W. Jolly, G. Wilke in The Organic Chemistry of Nickel, Academic Press,
New York, 1975, Vol. 2, Chapter 3; (d) P. W. Jolly in Comprehensive Organornetallic
Chemistry (Eds.: G. Wilkinson, F. G. A. Stone, E. W. Abel) Pergamon, Oxford, 1982,
Vol. 8, p. 615; (e) B. Henc, P. W. Jolly, R. Salz, G. Wilke, R. Benn, E. G. Hoffmann,
R. Mynott, J. Schroth, K. Seevogel, J. C. Sekutowski, C. Kriiger, J. Organomet.
Chem. 1980, 191, 425.
[7] W. Brenner, P. Heimbach, H.-J. Hey, W. Muller, G. Wilke, Liebigs Ann. Chern. 1969,
727, 161.
[8] For a review of recent developments see: P. Taffe in Europ. Chem. News 1995, Septem-
ber 21.
[9] H. Breil, P. Heimbach, M. Kroner, H. Muller, G. Wilke, Makromol. Chem. 1969, 69, 18.
[lo] G. Wilke in UllmannS Encycl. Techri. Chem., 3rd ed. 1963, Vol. 14.
[ 111 B. Bogdanovic’, P. Heimbach, M. Kroner, E. G. Hoffmann, J. Brandt, G. Wilke, Liebigs
Ann. Chem. 1969, 727, 143.
[12] G. Wilke, B. BogdanoviC, P. Heimbach, M. Kroner, E. W. Miiller, ACS. Adv. Chem. Ser:
1962, 137, 34.
[13] V. M. Akhmedov, M. T. Anthony, M. L. H. Green, D. Young, J. Chem. SOC., Dalton
Trans. 1975, 1412.
[14] (a) P. Heimbach, J. Kluth, H. Schenkluhn, B. Weimann, Angew. Chem. 1980, 92, 567;
Angew. Chem., Int. Ed. Engl. 1980, 19, 569; (b) P. Heimbach, J. Kluth, H. Schenkluhn,
B. Weimann, Angew. Chem. 1980,92,569;Angew. Chem., Int. Ed. Engl. 1980,19,570.
[I51 P. Heimbach, P. W. Jolly, G. Wilke, Adv. Organomet. Chem. 1970, 8, 29.
[16] (a) S. Akatagawa, T. Taketomi, H. Kumobayashi, K. Takayama, T. Somaya, S. Otsuka,
Bull. Chem. Soc. Jpn. 1978, 51, 1158; (b) H. Morikawa, S. Kitazumi, Ind. Eng. Chem.,
Prod. Res. Dev. 1979,18, 254; (c) Takasago Perfumery Co; S. Akatagawa, T. Moriya, A.
Komatsu, JP 74 56.951 (1974); Chem. Abstl: 1974, 81, 120106; JP 74 56950 (1974);
Chem. Abstr: 1974, 81, 120107; (d) Mitsubishi Petrochem. Co; H. Morikawa, T. Sato,
I. Okada; JP 76 98242 (1976); Chem. Abstl: 1976, 85, 176807.
[17] E. LeRoy, F. Petit, J. Hennion, J. Nicole, Tetrahedron Lett. 1978, 2403.
[18] J. P. Candlin, W. H. Jones, J. Chem. SOC.(C), 1968, 1856.
[19] A. Yamamoto, K. Morifuji, S. Ikeda, T. Saito, Y. Uchida, A. Misono, . IAm.
. Chem. SOC.
1968, 90, 1878.
[20] M. A. Cairns, J. F. Nixon, J. Organomet. Chem. 1974, 64, C19.
[21] BASF, DE 1.244.172 (1967); Chem. Abstr: 1967, 67, 90456.
[22] J. Kiji, K. Masui, J. Furukawa, Chem. Commun. 1970, 1310.
[23] Japan Synthetic Rubber Co., JP 77 08.822 (1977); Chem. Abstr 1977, 87, 40079.
[24] Union Carbide Corp., US 3.168.581 (1965); Chem. Abstl: 1965, 62, 11704.
[25] E. G. Chepaikin, M. C. Khidekel, Izv. Akad. Nuuk SSSR, Ser: Khim. 1971, 1129.
[26] BASF, FR 1.379.251 (1964); Chem. Abstl: 1965, 62, 9007.
[27] Toyo Soda Manufg. Co., JP 70 24.976 (1970); Chem. Abstr: 1970, 73, 109374.
382 2.3 Reactions of Unsaturated Compounds
The first two classes of latent epoxy resin curing agents are covered by a multi-
plicity of patents but are applied very little [2]. On the other hand, ammonium
or imidazolium salts of phosphonic or phosphonic acids are often used because
organophosphorus compounds are also reactive flame retardants and are addition-
ally useful in plastics, particularly in epoxy resins (replacement of brominated
epoxy resins) [ 3 ] . Lewis acids such as BF, or BC13 adducts of tertiary amines
(e. g., benzyldimethylamine) cure epoxies to highly crosslinked materials. Be-
cause of the considerable temperature rise during curing, these latent catalysts
are used in admixture with other hardeners, for instance anhydrides. Applications
include casting resins for encapsulation and electrical insulating varnishes or for
lamination and adhesives [l].
If metal ions are used as Lewis acids, various initiator molecules, particularly
imidazoles, are used to bind coordinatively and to inactivate the catalysts at am-
bient temperatures [4]. By variation of the coordinating compounds (coordination
number, number of imidazole ligands, counterion, or central metals) a very effec-
tive fine tuning of the curing parameters (pot times, curing temperature) and thus
an excellent adjustment of new processing technologies for the epoxy resins may
be achieved. Epoxy resins cured by novel metal complexes with imidazole
ligands (CAT resins) have been shown to be superior to standard epoxy resins
cured with aromatic diamines (diaminodiphenylmethane, -sulfone) [ 5 ] with
regard to storage stability and hot/wet and processing behavior. According to
384 2.3 Reactions of Unsaturated Compounds
DSC measurements, the catalytic curing reaction between the thermal latent
complexes I (di( 1-methylimidazole)cobalt(II)dicyanate) and I1 (di( 1-methylimi-
diazole)-bis(dimethyldioximato)cobalt(III)nitrate) and epoxy resins was demon-
strated to be very fast at lower temperatures compared with curing with stoichio-
metric quantities of 4,4'-diaminodiphenylsulfone (Figure 1) [6].
References
[ I ] B. Ellis, Chemistry and Technology of Epoxy Resins, Blackie Academic, London,
1993.
[2] M. Ogata, N. Kinjo, S. Eguchi, T. Urano, T. Kawata, Netsu Kokasei Jushi 1990, 11, 95.
[3] M. LeBras, G. Camino, S. Bourbigot, R. Delobel, Fire Retardancy of Polymers - The
Use of Intumescence, RSC, Cambridge, 1998; St. Sprenger, R. Utz, J. Adv. Mat.
2001, 33, 24.
[4] J. M. Barton, G. J. Buist, I. Hamerton, B. J. Howlin, J. R. Jones, S. Liu, J. Muter: Chem.
1994, 4 , 379; Ruetgerswerke AG, WO 91/13925 (1991).
[5] C.A. May, Epoxy Resins - Chemistry and Technology, Marcel Dekker, New York,
1988.
[6] M. Renner, V. Altstadt, M. Doring, T. Merz, B. Rackers, SAMPE Znt. Techn. Con$ 2000,
32, 619.
[7] J. V. Crivello, Adv. Polym. Sci. 1984, 61, 1 .
[8] V. J. Lopata, D. R. Sidwell, E. Fidgeon, F. Wilson, D. Bernier, R. Loutit, W. Loutit,
Preliminary Test Results for a Type-Trial Repair on Air Canada Airbus Aircrajl
Fleet; 43rd International SAMPE Symposium, 1998; C. J. Janke, G. F. Dorsey, S. J.
Havens, V. J. Lopata, M. A. Meador, Electron Beam Cured Epoxy Resin Composites
For High Temperature Applications, Proceedings of the PPM and Other Propulsion
R&T Conference, NASA Conference Publication 10193, Cleveland, OH, May 1,
1997. Ref. 1A.
Applied Homogeneous Catalysis with Organometallic
Edited by Boy Cornils & Wolfgang A. Herrmann
© Wiley-VCH Verlag GmbH, 2002
2.4 Oxidations
R- + PdC12 + H20 - R
+ Pd + 2HCI (3)
R = alkyl
Table 1. Some examples of the oxidation of olefinic compounds with aqueous palladium
chloride solution.
Substrate Intermediate assumed Product
Ethylene Acetaldehyde
Propene Acetone (propionaldehyde)
1- and 2-Butene Butanone (butyraldehyde)
1-0lefins Methyl ketones (aldehydes)
Cyclopentene Cyclopentanone
Cyclohexene C yclohexanone
Styrene Acetophenone (phenylacetaldehyde)
Acrylic acid OHC-CH2-COOH Acetaldehyde
Crotonic acid CH3-CO-CH2-COOH Acetone
Maleic acid HOOC-CO-CH2-COOH Pyruvic acid
1,3-Butadiene Crotonaldehyde [8]
Nitroethylene Nitroacetaldehyde
Acrylonitrile Cyanoacetaldehy de
Ally1 alcohol OHC-CH2-CHZOH Acrolein [9]
Crotonaldehyde CH3-CO-CH2-CHO 1,3,5-Triacetylbenzene
catalyst. Deactivation and problems over the lifetime of the catalyst, however,
forced activity to be turned toward a homogeneous liquid-phase reaction, which
was then exploited for technical use.
For this purpose cupric chloride has been proved as the most suitable oxidant
for palladium metal (eq. (5a)) since cuprous chloride resulting from this reaction
is easily reoxidized by oxygen (eq. (5b)). Now the catalytic cycle is closed; eq. (6)
(equal to eq. (1)) represents a catalytic reaction consisting of single stoichiometric
reactions.
Pd + 2CuC12 -
PdC12 + 2CuCl (54
2CuCl + 2HCI + ’/202
PdC12 / C U C I ~
- 2CUC12 + H20 (5b)
HzC=CH2 + ’/2 0 2 * A 0
(6) = (2) + (5a) + (5b)
AH = - 58.2 kcal (- 221 .I kJ)
The twofold inhibiting effect of chloride ions according to their inverse square
concentration in eq. (9) is explained through the replacement of a chloride ligand
by the olefin according to eq. (8) followed by replacement of another chloride
ligand by a water molecule according to eq. (10):
The next step (eq. (12)) is the insertion reaction forming a o-bonded P-hydro-
xyethylpalladium species (Structure 5).
This reaction has been considered a cis-ligand insertion reaction with the OH-
ligand attacking the Tc-bonded olefin, although the interacting ligands in inter-
mediate 4 are assumed to be trans to each other. In fact, in complexes like 2,
e. g., in the platinum complex, the rc-bonded ethylene ligand weakens the
chloro-metal bond in the trans position, so in aqueous acidic solution it is easily
substituted by a water molecule from which a hydrogen ion dissociates [19].
However, if eq. (12) should in fact be a ligand insertion reaction, the interacting
ligands should be positioned cis to each other. Evidence for a trans-cis isomeri-
zation of complex 4 was revealed by a more detailed kinetic study of the reaction
of ethylene with aqueous palladium chloride. It could be demonstrated that H’
and C1- ions not only impede but also accelerate this reaction. From these studies
an empirical rate equation (13) was derived [20], which transmutes into the rate
equation (9) at higher H’ and C1- concentrations when the term b can be neg-
lected. The accelerating effect of H+ and C1- ions predominates at their lower con-
centrations.
- -d[C2H41
- - a[H+][CI-]
dt b + [H+]2[CI-]3
According to eqs. (14) and (15) this kinetic behavior can be explained through
another replacement of a chloro ligand by a water molecule which is now in the
cis position relative to the olefin, followed by the dissociation of a H’ ion, while
the accelerating effect is due to the replacement of the OH- ligand in the trans
position by a C1- ion accomplishing the trans-cis isomerization of the OH-
ligand.
HO ’ Pd
\OH
(14)
4 6
6 7
392 2.4 Oxidations
Complex 7 now possesses all the prerequisites for cis-ligand insertion reaction:
a close (cis) position to the interacting ligands, and activation of the n-bonded ole-
fin by weakening the olefin-metal n-bond and the olefin rotation barrier through
the trans effect of the trans-chloro ligand across the complex.
Olefin rotation around its coordination axis in such complexes [19, 201, and
also a weakening of the ethylene-platinum bond in aqueous solution of Zeise’s
salt with increasing C1- concentration [ 181, have been described. Under the
premise of this sequence of reactions, a rate equation quite similar to eq. (13)
for constant Pd and C2H4concentrations could be derived (see [12, pp. 18-19]).
This attempt used the following summarized reactions: Equation (17) is a sum-
marized reaction including the rate-determining step.
K
[PdCI4l2- + 2 H20 + H2C=CH2 & [(C2H4)CIPd(OH)2]- + 3 CI- + 2 H+
r]
eqs. (19) and (20).
-
[ HO- PdC12]- == +PdHC12 ] (19)
5 8
[“o] --PdHCI2]-
8
= [JPdCI2
9
1-
For the last step a reductive elimination, whether through a carbonium ion
intermediate by heterolysis [12] or by a concerted reaction [23] forming the
hydrate of acetaldehyde, is more a philosophical question (eqs. (21) and (22)).
Both routes would explain the findings of Moiseev and Vargaftik [22] that in
2.4.1.3 Kinetics and Mechanism 393
- *OH
H
+ [PdCI$
i 1
0
// + H+ Pd + 2CI-
1A OH
PdC12(0H)
2-
- 4 0 H + Pd
OH
+ 2CI-
[ P”,,Cl2]
9
the mechanistic considerations above because they bring no new facts to the
metamorphosis of the complexed olefin until its liberation as acetaldehyde.
CH3CN * H D U H D
'12 [(:)==(:)PdCh] + H20 + CO + Pd + 2HCI (25)
2 0
In a third study, 1,2-dimethylcyclohexa-1,4-diene was reacted with bis(aceto-
nitrile) palladium dichloride in aqueous acetone to form predominantly a
trans-n-allylpalladium complex as well as some of the Wacker oxidation
product 3,4-dimethylcyclohex-3-en-l-one (eq. (26)) [35]:
Assuming the same intermediate for both products, the oxypalladation step
should be trans orientated.
MO investigations haven been carried out. In one of them [36], it is concluded
that the OH-nucleophile would attack the complexed olefin within the coordi-
nation sphere of the complex, i. e., cis. From two others [37, 381, attack from
the outer side has been derived, i. e., trans.
2.4.1.3 Kinetics and Mechanism 395
However, while the kinetics according to eq. (9) have been included in the dis-
cussion [32] concluding that they would be valid for both the cis and trans oxy-
palladation reactions (and accordingly a slight variant for the mechanism had been
proposed), in none of the above papers have the kinetic findings according to eq.
(13) [20] and the conclusions which have been drawn from them [12, 201 been
considered. In the above experimental studies unsuitable model reactions have
been used.
In case (1) the chloride ion concentration was extremly high, which can prevent
the formation of a cis-hydroxyethylene-palladium species like 6 or 7. Accordingly
the reaction takes place only under pressure and high temperature, or as in this
paper at a reaction time of 20-40 h. Even the product was not the normal Wacker
product (acetaldehyde), but 2-chloroethanol.
In case (2) the reaction was carried out in water-poor acetonitrile in the presence
of carbon monoxide both complexing to the palladium and also able to prevent the
formation of intermediates like 6 or 7.
In case (3) it cannot be excluded that the intermediate olefin complex would be
a chelate with both olefinic bonds of the 1,4-cyclohexadiene coordinated to the
palladium, and the oxypalladation product is in fact expected to be trans orien-
tated as rotation of the double bond is blocked as with analogous complexes of
cyclic diolefins such as 1,5-~yclooctadiene,dicyclopentadiene, norbornadiene,
etc. From these, stable trans-oxymetallation products can be obtained [3931];
others are listed in [12, Table IV].
In case (4) for the MO calculations, intermediates like 7 are not considered.
As mentioned at the beginning of this section, both kinetics and reaction me-
chanism are dependent on the reaction conditions and the model reactions used.
For the rate equation (13), no better interpretation than a cis migration for the
hydroxypalladation has been given so far. The cases (1) to (3) show that when
the coordination sites of the palladium are blocked by C1- (high C1- ion concen-
tration), CO or sterically the attack of the OH- (or H20) will be trans. The fact that
in Wacker-type reactions both mechanisms, cis and trans attack, are possible is
also demonstrated by the transvinylation reaction (see Section 3.3.14). This is
supported by a recent study by Henry and co-workers [42]. They showed with
chiral allylic alcohols that the stereochemistry of exchange reactions with hydroxy
and methoxy nucleophiles are different at high and low C1- ion concentrations.
Accordingly they concluded that a syn (cis) addition occurs at low and an anti
(trans) addition at high ( > 2 mol dm-3) C1- ion concentration, in accordance
with our proposal for the mechanism of the Wacker reaction.
Ratio :cu
1.6:l
7.7:1
1.8:1
Tc
1.5
Ia
0.5
Figure 1. Relation between pH value and the rate of the reaction of ethylene with aqueous
PdC12 solutions containing CuCl,.
2.4.1.4 Technical Applications (Wacker-Hoechst Processes) 397
In fact kinetics substantially follow the rate equation (9) given by Henry and Moi-
seev, which is valid in the presence of a high chloride ion concentration. Thus, rate
equations for ethylene (eq. (27)) [43] and for propylene (eq. (28)) [44] have been
published. In another kinetic study [45] [28, p. 871 a two-term rate equation has
been derived with a linear influence of the copper salt and an influence of the
chloride ions only to the power of -1, probably showing a kind of compensation
for the diverging effects of copper and chloride ions. The two-term equation indi-
cates an oligonuclear Pd-Cu cluster intermediate, which might be responsible for
keeping Pd in the oxidation state Pd" by ligand transfer oxidation (see also [12, p.
291). Except for the fact that for the technical reaction the same influences are pre-
sent as for the basic reaction, which is not surprising, these rate expressions are of
minor value for finding out optimal conditions for the technical procedure. From
eq. (7) written in the form of eq. (7a), if complexing of C1- with the cuprous ions
is neglected and copper ions in the oxidation state Cur or Cu" do not influence the
reaction rate, only the concentration of H' ions is changed when reaction (7) is
proceeding. The technical catalyst contains fewer chloride ions than required
for the stoichiometric ratio in CuCI2, which is CVCu = 2: 1. In this case Cu" exists
partly as copper oxychloride. An insoluble form of it has the composition
[Cu2(0H)3C11.
PdCl
CH*=CH2 + 2Cu2+ + H20 3 bo
+ 2cu+ + 2H+ (74
Comparing the reaction rate, i.e. ethylene consumption with the pH value, both
plotted against the mole ratio ([Cu"]/[Cu'] + [Cu"]), i.e., the degree of oxidation of
the catalyst solution, it has been shown that a reduction in the reaction rate and the
pH value occurs at the same degree of oxidation, depending on the CUCu ratio
(Figure 1). This point is in fact consistent with the neutralization of the copper
oxychloride while the reaction according to eq. (7) proceeds [6, 12, 13, 461,
and is very important for the operation of the Wacker process (see Section
2.4.1.4.1).
exhaust
gas light ends
I - HO
,
product
acetaldehvde
crude
aldehyde
(1 0 %)
heavy
ends
Figure 2. Acetaldehyde from ethylene, single-stage process: (a) reactor, (b) separating vessel,
(c) cooler, (d) scrubber, (e) crude aldehyde tank, (f) light ends distillation,
(8) condenser, (h) purification column, (i) regeneration.
exhaust exhaust
I air gas
light
ends product
I I
a t
I I I
I
u iaste
water
air
Figure 3. Acetaldehyde from ethylene, two-stage process: (a) reactor, (b) flash tower,
(c) oxidation reactor, (d) exhaust-air separator, (e) crude aldehyde column,
(0process water tank, (g) crude aldehyde container, (h) scrubbers for exhaust
air and gas, (i) light ends distillation, (k) condenser, (1) purification column,
(m) regeneration.
gaseous and higher-boiling by-products are the same. Gaseous products are
C02, methyl chloride and ethyl chloride. Environmental regulations require the
removal of the chlorinated by-products from the offstreams; this is efficiently
carried out by catalytic burning, recovering hydrochloric acid. Higher-boiling
by-products are acetic acid, chlorinated acetaldehydes, oxalic acid, and others.
Chlorination is a side reaction caused by cupric chloride, for instance according
to eq. (29).
cuc204 + CUCl2 -
AT 2CuCl + 2cop (30)
of chlorine has to be supplied to the catalyst in the form of hydrochloric acid, thus
controlling the chloride ion concentration of the catalyst also.
In order to provide a high reaction rate, a chloride ion concentration is chosen
which corresponds to a CI/Cu ratio less than 2:1 as outlined above. If for a two-
stage catalyst it lies between 1.6 and 1.7, the catalyst is reduced in one cycle to
a degree of oxidation ([Cu2+]/[Cu2+]+ [Cu']) of 0.6 to 0.7. Oxidation is carried
out in one cycle up to a degree of oxidation of 1.9. In the single-stage process oxi-
dation and reduction occur simultaneously. The catalyst solution is reduced to a
stationary degree of oxidation where both reactions take place at an equal rate.
This degree of oxidation is also dependent on the CYCu ratio.
In both cases the catalyst cannot be reduced to a lower degree of oxidation
since trouble will arise due to precipitation of cuprous chloride. Even the palla-
dium salt concentration which can be kept in solution depends on the degree
of oxidation of the catalyst. At lower degrees of oxidation the concentration
decreases due to removal from the catalyst as metallic palladium. Due to the
high corrosive ability of the catalyst solution, titanium is used as construction
material for all catalyst-contaning equipment. The reactor for the single-stage
process is usually resin-(or ceramic)-lined.
IIi.
propion-
aldehyde
C
L light ends
exhaust
<+j
-I rf
propene
-water
t
Figure 4. Acetone by direct oxidation of propene: (a) reactor (oxygen), (b) separator,
(c) reactor (propene), (d) flash column, (e) light ends distillation, (0acetone
purification.
2.4.1.4 Technical Applications (Wacker-Hoechst Processes) 40 1
(the extractant is water) and used as feedstock for organic syntheses. Chlorinated
by-products have also to be removed and copper oxalate has to be decomposed in
a regeneration step, as in the acetaldehyde process. The process has been devel-
oped by Hoechst AG.
oxidation of terminal olefins (eq. (32)) and by Tsuji et al. [71] for the oxidation
of a,a-unsaturated esters and ketones to b-ketoesters and 1,3-diketones, respec-
tively.
Quite a surprising reaction has recently been reported [74]. With a catalyst of
palladium metal on carbon in aqueous phase, propene is oxidized with oxygen
to give acrylic acid, probably via ally1 alcohol in a allylic-type oxidation (for
allylic oxidation see Section 3.3.14). In the presence of chloride or oxidants the
normal Wacker-type reaction product acetone arises.
References
[la] Consortium fur Elektrochemische Industrie (J. Smidt, W. Hafner, J. Sedlmeier, R. Jira,
R. Riittinger), DE 1.049.845 (1959)
[lb] J. Smidt, W. Hafner, R. Jira, J. Sedlmeier, R. Sieber, R. Riittinger, H. Kojer, Angew.
Chem. 1959, 71, 176.
[2] I. 1. Moiseev, M. N. Vargaftik, Y. K. Syrkin, Dokl. Akad. Nauk SSSR 1960, 133, 377.
[3] F. C. Phillips, Am. Chem. J . 1894, 16, 255.
[4] M. S. Kharasch, R. C. Seyler, F. R. Mayo, J. Am. Chem. SOC. 1938, 60, 882.
[5] J. S. Anderson, J. Chem. Soc. II, 1934, 971.
[6] J. Smidt, W. Hafner, R. Jim, R. Sieber, J. Sedlmeier, A. Sabel, Angew. Chem. 1962, 74,
93; Angew. Chem. Int. Ed. Engl. 1962, I , 80.
[7] J. Smidt, R. Sieber, Angew. Chem. 1959, 71, 626.
404 2.4 Oxidations
[8] Many Pd"-catalyzed 1,4-addition reactions to conjugated dienes used for organic syn-
theses are described by J.-E. Backvall and co-workers, e. g., A.M. CastaAo, B. A. Person,
J.-E. Backvall, Chem. Eur: J. 1997, 3, 482 and references therein.
[9] R. Jira, Tetrahedron Lett. 1991, 17, 1225.
[lo] M.N. Vargaftik, 1.1. Moiseev, Y. K. Syrkin, Dokl. Akad. Nauk SSSR, 1962, 147, 399.
[ 111 W. M. Latimer, Oxidation Potentials, 2nd ed., Prentice Hall, Englewood Cliffs, NJ, 1959.
[12] R. Jira, W. Freiesleben, in Organornetallic Reactions, Vol. 3 (Eds.: E. Becker, M. Tsut-
mi), John Wiley, New York, 1972.
[I31 J. Smidt, Chem. Ind. (London), 1962, 54.
[14] 1.1. Moiseev, M.N. Vargaftik, Y. K. Syrkin, Dokl. Akad. Nauk SSSR 1963, 153, 140.
[15] M. N. Vargaftik, I. I. Moiseev, Y. K. Syrkin, Dokl. Akad. Nauk SSSR 1962, 147, 399.
[I61 M. N. Vargaftik, I. I. Moiseev, Y. K. Syrkin, Izv. Akad. Nauk, Otd. Khim. Nauk SSSR
1963, 1147.
[17] P. M. Henry, J. Am. Chem. Soc. 1964, 86, 3246.
1181 P.M. Henry, J. Am. Chem. Soc. 1966, 88, 1595.
[19] I. Leden, J. Chatt, J. Chem. Soc. 1955, 2936.
[20] R. Jira, J. Sedlmeier, J. Smidt, Liebigs Ann. Chem. 1966, 693, 99.
[21] A.R. Brause, F. Kaplan, M. Orchin, J. Am. Chem. SOC. 1967, 89, 2661.
[22] R. Cramer, J. Am. Chem. Soc. 1964, 86, 217.
[23] R. Jira, in Methodicum Chimicum (Ed.: F. Korte), Georg Thieme, Stuttgart, 1975, Vol. 5,
p. 286.
[24] I. I. Moiseev, M. N. Vargaftik, lzv. Akad. Nauk SSSR, Ser: Khim. 1965, 759.
[25] R.F. Heck, Hercules Chem. 1968, 57, 12.
[26] I. I. Moiseev, M. N. Vargaftik, S. V. Pestrikov, 0.G. Levanda, T. N. Romanova, Dokl.
Akud. Nauk SSSR 1966, 171, 1365.
[27] I. I. Moiseev, O.G. Levanda, M. N. Vargaftik, J. Am. Chem. Soc. 1976, 96, 1003.
[28] M.M. Taqui Khan, A.E. Martell, in Homogeneous Catalysis by Metal Complexes,
Academic Press, New York and London, 1974.
[29] P. M. Henry, in Palladium Catalyzed Oxidation of Hydrocarbons, D. Reidel, Dordrecht,
1980, pp. 41-223.
[30] K. I. Matveev, E. G. Zhizhina, N. B. Shitova, L. I. Kuznetsova, Kinet. Katal. 1977, 18,
380; Kinet. Katal., Engl. Transl. 1977, 18, 320.
[31] K. I. Matveev, Kinet. Katal. 1977, 18, 862, Kinet. Katal., Engl. Transl. 1977, 18, 716.
[32] J. E. Backvall, B. Akermark, S. 0. Ljunggren, J. Am. Chem. Soc. 1979, 101, 2411.
[33] H. Stangl, R. Jira, Tetrahedron Lett. 1970, 3589.
[34] J. K. Stille, R. Divakaruni, J. Organomet. Chem. 1979, 169, 239.
[35] B. Akermark, B. C. Soderberg, S. S. Hall, Organometallics 1987, 6, 2608.
[36] D. R. Armstrong, R. Fortune, P. G. Perkins, J. Catal. 1976, 45, 339.
[37] J. E. Backvall, E. E. Bjorkman, L. Pettersson, P. Siegbahn, J. Am. Chem. Soc. 1984, 106,
4369.
[38] H. Fujimoto, T. Yamasaki, J. Am. Chem. Soc. 1986, 108, 578.
[39] J. Chatt, L. M. Vallarino, L. M. Venanzi, J. Chem. Soc. 1957, 3413.
[40] C. B. Anderson, B. J. Burreson, J. Organomet. Chem. 1967, 7, 181.
[41] J. K. Stille, R.A. Morgan, J. Am. Chem. Soc. 1966, 88, 5135.
[42] 0. Hamed, P.M. Henry, C. Thompson, J. Org. Chem. 1999, 64, 7745 and references
therein.
[43] S. Kiryu, T. Shiba, Lecture Annual Meeting Japan Petr: Inst., Sept. 1961, Tokyo (cited
in [44]).
[44] T. Dozono, T. Shiba, Bull. Japan Petr: Inst. 1963, 5, 8 (in English).
[45] K. I. Matveev, I. F. Bukhtoyarov, N. N. Shul'ts, 0.A. Emel'yanova, Kinet. Katal. 1964,
5, 649; Kinet. Katal., Engl. Transl. 1964, 5, 572.
References 405
[46] R. Jira, Acetaldehyde, in Ethylene and its Industrial Derivatives (Ed.: S. A. Miller),
Ernest Benn, London, 1969, Chapter 8.
[47] R. Jira, Acetaldehyde, in Ullmann’s Encycl. Ind. Chem. 5th ed. 1985, Vol. A l , p. 31.
[48] J. Wollner, E. Weber, Ullmanns Encycl. Techn. Chem. 4th ed., 1974, Vol. 7 , p. 31.
[49] J. Smidt, H. Krekeler, Hydrocarbon Process. Pet. Refiner 1963, 42, 149.
[SO] Maruzen Oil Co. (H. Hasegawa, M. Triuchijima), DE-OS 1.812.721 (1971),
GB 1.240.889 (1971).
[51] J. H. Grate, D. R. Hamm, S. Mahayan, Mol. Eng. 1993,3, 205-229; Chem. Ind. (Dekker)
1994, 53, 213.
[52] S. F. Davison, B.E. Mann, P.M. Maitlis, J. Chem. Soc., Dalton Trans. 1984, 1223.
[53] T. Inokuchi, L. Ping, F. Hamaue; M. Izawa, S. Torii, Chem. Lett. 1994, 121.
(541 Nippon Zeon Co., Ltd. (J. Tsuji), JP 63.192.736 (1987).
[55] J.W. Francis, P.M. Henry, J. Mol. Catal. A: Chem. 1995, 99, 77.
[56] A. El-Qisairi, 0. Hamed, P.M. Henry, J. Org. Chem. 1998, 63, 2790.
1571 A. El-Qisairi, P.M. Henry, J. Organornet. Chem. 2000, 603, 50.
[58] P. M. Maitlis, The Organic Chemistry of Palladium, Vols. I and 11, Academic Press, New
York, 1971.
[59] J. Tsuji, Organic Synthesis with Palladium Compounds, Springer-Verlag, Berlin, 1980.
[60] J. Tsuji, Synthesis 1984 (3,369.
[61] J. Tsuji, Pure Appl. Chem. 1981, 53, 2371.
[62] J. Tsuji, Palladium Reagents, in Innovation in Organic Synthesis, John Wiley, New York,
1996.
[63] Anon., Proc. Eng. (London) 1992, 73, 21.
[64] H. Ogawa, H. Fujinami, K. Taya, S. Teratani, J. Chem. Soc., Chem. Commun. 1981,
1274.
[65] Y. Izumi, Y. Fujii, K. Urabe, J. Catal. 1984, 85, 284.
[66] E. van der Heide, J. A. M. Ammerlaan, A. W. Genitsen, J. J. F. Scholten, J. Mol. Catal.
1989, 55, 320.
[67] E. van der Heide, J. Schenk, A. W. Gemtsen, J. J. F. Scholten, Rec. Trav. Chim. Pays-Bas
1990, 109, 93.
[68] J. Tsuji, I. Shimizu, K. Yamamoto, Tetrahedron Lett. 1976, 2975.
[69] M. Roussel, H. Mimoun, J. Org. Chem. 1980, 45, 5387.
[70] H. Mimoun, Pure Appl. Chem. 1981, 53, 2389.
[71] J. Tsuji, H. Nagashima, K. Hori, Chem. Lett. 1980, 257.
[72] S. Tilloy, F. Bertoux, A. Mortreux, E. Monflier, Catalysis Today 1999, 48, 245.
[73] G.-J. ten Brink, I. W. C. E. Arends, G. Papadogianakis, R. A. Sheldon, Chem. Commun.
1998, 2359 and references therein.
[74] J. E. Lyons, G. Suld, C.-Y. Hsu, Chem. Ind. (Dekker) (Catal. Org. React.) 1988, 33, 1.
[75] I am indebted to Dr. Akio Mitsutani, Nippon, Chemtec Consulting Inc., 665-0022 Takar-
asuka City, Nogami 3-chome, 11-10, Japan, for making available to me the relevant
chapters of the company’s evaluation reports.
[76] K. Sano, H. Uchida, Catalysts & Catalysis (Japan), 1999, 41, 290.
[77] Europ. Chem. News 1998, 9; Consortium fur Elektrochem. Industrie (C. Riidinger,
H.-J. Eberle), DE-OS 19.823.052 A 1 (1999).
406 2.4 Oxidations
2.4.2.1 Introduction
Oxidative acetoxylation provides a direct access from alkenes to alkenyl esters :
the alkene molecule undergoes replacement of an H atom by an acetate (or
generally OCOR) group in its vinylic (v), allylic (a), or homoallylic (h) position
according to Scheme 1, where Ox is an oxidant such as 02,Cu", p-benzoquinone,
and Red a reduced form of Ox such as H20, Cu', hydroquinone. A typical ex-
ample is the Pd-catalyzed co-oxidation of ethylene and acetic acid to vinyl acetate
(eq. (1)).
CH2 = CH2 + AcOH + '/2 0 2 -
Pd cat.
CH2 = CHOAc + H20 (1)
This reaction (Moiseev reaction; cf. also Section 3.3.14.4 [2] was discovered
in 1960 [l] and commercialized by Bayer, Hoechst, and some other companies
[2]; it can be performed both in the liquid and gas phase. The current industrial
process for vinyl acetate monomer (VAM) is based on the gas-phase version
with the formally heterogeneous Pd(Au-modified) catalyst.
Scheme 1
Y-
OCOR
1-5%
p2j,::Pd<..
also produce homoallylic esters [6, 71.
H2C. I
C2H4 CHpCHOAc
LPd"(OAc),
'%Ac
Scheme 2 Red
CH2=CHOAc
Scheme 3 CH3CH(OEt)2
X' +
1
Pdo+ CH3CH+-OR
Scheme 4
I
CH3CH=O+R
1,2-shift and possibly assisted by interaction with the Pd atom, gives rise
to Pdo and a carbocation, which converts into the final product of alkene oxidation
(Scheme 4).
The driving force for the key step shown in Scheme 4 is a tendency of the Pd"
atom to be reduced by the acceptance of an electron pair from the organic moiety.
In aqueous solution, the isomerization of the n-complex to the c-bonded Pd orga-
nyl is assumed to proceed a synchronous addition of the Pd-OR group across the
double bond. When this step is suppressed by the presence of excess C1- ligands, an
outer-sphere attack becomes possible [lo]. Recent data [7] suggest that in the case
of oxidative acetoxylation (OR = OAc), the attack of the Pd2+cation on the C-C
double bond and the subsequent addition of OAc- anion are separated in time.
Because of this asynchronism, the n-complex is expected to form a Pd-substituted
carbocation. In the case of alkenes higher than ethylene, the intermediate Pd carbo-
cation (e. g., ( A c O ) ~ P ~ - - C H ~ C H + C H ~ C H ~ C H ~ Ca H
has ~ ) , to isomerize via
chance
a 1,2-hydride shift, giving rise to allylic and homoallylic esters [9] as shown in
Scheme 5 .
.CH2
(OAc)zPd::./l
CHCH~CH~CH~CHS
1.
(AcO)~P~--CH~CH+CH~CH~CH~CHJ
shift
1,2-hydride
(ACO)ZP~--CH~CH~CH+CHZCH~CH~
-H+ 1 /
deprotonation------- 1 -H+
(AcO)~P~--CH~CH=CH~CHCH~CH~(A~O)~P~--CH~CH~CH=CHCHZCHJ
solutions containing up to 10 % of water. The only side reaction with the Pd-561
catalysts is a subsequent oxidation of alkenyl and benzyl esters to form ethylidene,
allylidene, or benzylidene diacetates, respectively. The soluble Pd-56 1 giant clus-
ters promote side reactions to a lesser extent than supported Pd metal catalysts,
which are active at much higher temperatures [9, 141. The reaction kinetics for
the Pd-561-catalyzed oxidation of ethylene and propylene obeys eq. (8).
Scheme 6
The surface of the metal core of giant clusters is substantially screened by phen
ligands that retard access of the reactant and solvent molecules to the cluster metal
core. A study of the influence of different ligands on the rates of the Pd-561 clus-
ter-catalyzed oxidative acetoxylation of C2H4 and C3H6 in solutions of [ l l ]
showed that bulky ligands, which are capable of strong binding to Pd atoms
(PPh3 or phen) have a negligible effect on the rate of alkene oxidation. This is
due to the fact that these ligands cannot reach the sites suitable for the coordina-
tion of the smaller molecules, C2H4,02,or AcOH. The smaller ligands, such as
C2H5SHand SCN-, effectively slow down oxidation.
About 50 “poisonous” ligand molecules per Pd cluster are necessary to stop the
oxidation of C2H4, whereas for the C3H6oxidation only about 15 poison mole-
cules are sufficient for complete inhibition of the reaction. This is in line with
References 4 11
the estimation of the accessible surface of the cluster metal core based on the idea-
lized model of the cluster molecule: among 252 metal atoms in the outer layer of
the Pd metal core, approximately 20 % (50 of 252) of them can participate in the
catalytic oxidation of ethylene and about 6 % 15 of 252) are implicated in the
reaction with the bulkier C3H6 molecule.
Cluster-catalyzed oxidation of alkenes differs drastically from the oxidation by
Pd". Firstly, the oxidation of alkenes by Pd" is suppressed by donor ligands, even
by such bulky ones as PPh3 and phen, due to strong complexation with Pd", in
contrast to the reaction catalyzed by giant clusters the rate of which is unaffected
by these ligands. Secondly, the rate of alkene oxidation by Pd" in aqueous solution
is inversely proportional to the H' concentration, and the reaction is quenched by
adding 1-2 mol dm-3 mineral acid. Unlike this, alkene oxidation does not occur in
neutral aqueous solutions of the Pd-56 1 clusters. The cluster-catalyzed reaction
starts only after addition of strong acids (HClO, or H2S04),and reaches its max-
imum at the acid concentration which is sufficient to stop the reaction of alkenes
with Pd". Finally, the products of alkene oxidation mediated by Pd" and Pd-561
clusters are different. At 323 K and 0.1 MPa of 1:l alkene/02 gas mixture
ethylene is oxidized in 0.36-1.67 mol dm-3 aqueous H,SO, solution containing
(2.34.6) X lo4 mol dm-3 cluster successively to acetaldehyde and acetic acid
U81 (eq. (9)).
C2H4 + 0 2 - CH3CHO - CH3COOH (9)
Meanwhile, acetaldehyde is scarcely oxidized by Pd" to acetic acid under these
conditions. A more pronounced difference is observed for propylene: in acidic
aqueous solution of the Pd-56 1 cluster propylene is converted successively to
ally1 alcohol, acrolein, and acrylic acid. In contrast to the reaction mediated by
Pd" only traces of acetone are found.
References
[ 11 I. I. Moiseev, M. N. Vargaftik, Ya. K. Syrkin, Doklady Akad. Nauk SSSR 1960, 130, 820
and 133, 377 (in Russian).
[2] B. Cornils, W.A. Herrmann, R. Schlogl, C.-H. Wong (Eds.), Catalysis from A to Z,
Wiley-VCH, Weinheim, 2000, p. 59.
[3] M. S. Kharash, R. C. Seyler, F.R. Mayo, J. Am. Chem. SOC.1938, 60, 882.
[4] J. Smidt, W. Hafner, R. Jira, I. Sedlmeier, R. Riittinger, H. Kojer, Angew. Chem. 1959,
71, 176.
[5] I. I. Moiseev, n-Complexes in Liquid-Phase Olefin Oxidation, Nauka, Moscow, 1970
(in Russian).
[6] H. Grennberg, K. Bergstad, J.-E. Backvall, J. Mol. Catal. A: 1996, 113, 355.
[7] N. Yu. Kozitsyna, M. N. Vargaftik, I. I. Moiseev, J. Organomet. Chem. 2000, 593, 274.
[8] P. M. Maitlis, The Organic Chemistry of Pulladium, Academic Press, New York, 1971,
VOl. 1.
[9] R. Jira, in Organometallic Reactions (Eds.: E. Becker, M. Tsutsui), Wiley, New York,
1972, Vol. 3, p. 44; Applied Homogeneous Catalysis with Organometallic Compounds
(Eds.: B. Cornils, W. A. Herrmann), VCH, Weinheim, 1996, Vol. 1, p. 374.
412 2.4 Oxidations
[lo] J. E. Backvall, B. Wkemark, S. 0. Ljunggren, J. Am. Chem. Soc. 1979, 101, 2411.
[ l l ] M. N. Vargaftik, V. P. Zagorodnikov, I. P. Stolarov, I. I. Moiseev, D. I. Kochubey, V. A.
Likholobov, A. L. Chuvilin, K. I. Zamaraev, J. Mol. Cutal. 1989, 53, 315.
[I21 P. M. Henry, Acc. Chem. Res. 1973, 6 , 16.
[13] I. P. Stolarov, M. N. Vergaftik, 0.M. Nefedov, I. I. Moiseev, Izv. Akad. Nauk SSSR Ser:
Khim. 1983, 1455; Russ. Chem. Bull. 1983, 32, 1327 (Engl. transl.).
[14] S. Nakamura, T. Yasui, J. Catal. 1971, 23, 315.
[15] K. Fujimoto, T. Kunugi, J. Jap. Petrol. Inst. 1974, 17, 739.
[16] I. I. Moiseev, M. N. Vargaftik, in Catalysis by Di- and Polynuclear Metal Complexes
(Eds.: F. A. Cotton, R. Adams), Wiley-VCH, Weinheim, 1998, pp. 395-442.
[ 171 M. N. Vargaftik, I. I. Moiseev, D. I. Kochubey, K. I. Zamaraev, Furaday Discuss. 1991,
92, 13.
[ 181 P. I. Pasichnyk, M. K. Starchevsky, Yu. A. Pazdersky, V. P. Zagorodnikov, M. N. Vargaf-
tik, I. I. Moiseev, Mendeleev Commun. 1994, I , 1.
CI
R
- + H3CCO3H R
<o + H3CCOOH (2)
2.4.3.2 Metal-Catalyzed Epoxidation with Alkyl Hydroperoxides 413
(1) Metals with low oxidation potentials and high Lewis acidity in their highest
oxidation states are superior catalysts and show the following order of reactiv-
ity: Mo > W > V > Ti. Metals which readily promote homolytic decomposi-
tion of alkyl hydroperoxides via one-electron pathways, e.g., Co, Mn, Fe, and
Cu, are not effective. Certain main group elements, e.g., B and Sn, exhibit
activity, albeit significantly lower than molybdenum.
(2) The active catalyst contains the metal in its highest oxidation state, e.g., Mo"',
W"', V", and Ti'", and an induction period is sometimes observed during
414 2.4 Oxidutions
which the catalyst precursor, e.g., Mo(CO)~,is oxidized to its highest oxida-
tion state.
( 3 ) Strongly coordinating solvents, particularly alcohols and water, severely retard
the reaction by competing for coordination sites on the catalyst [14]. Conse-
quently, autoretardation by the co-product alcohol (Michaelis-Menten
kinetics) is observed, the extent of which increases in the order W < Mo
< Ti < V. The preferred solvents are hydrocarbons although chlorinated
hydrocarbons give higher rates [ 141.
(4) Reactions are usually performed in the temperature range 8O-12O0C,
although highly reactive substrates, such as allylic alcohols, react at room
temperature.
(5) The rate increases with increasing substitution of the double bond by electron-
donating alkyl groups, consistent with an electrophilic epoxidizing agent. The
structure of R02H generally has only a minor effect on rate and selectivity.
(6) The epoxidation is stereospecific, i.e., cis-olefins give only cis-epoxides.
(7) By-products result primarily from competing metal-catalyzed homolytic de-
composition of R02H via one-electron transfer processes (eqs.(4) and (5)).
Reaction (4) is the slower, rate-determining step. Hence, epoxide selectivities
are governed by the relative rates of eq. (4) and the reaction of the catalyst-
R02H complex with the olefin (eq. (6)). In practice, high R0,Wolefin molar
ratios are often used to suppress nonproductive hydroperoxide decomposi-
tion. Rigorous removal of traces of water also has a beneficial effect on
epoxide selectivities.
M"(R0OH) - slow M"-' + ROO' + H+ (4)
(8) No pronounced ligand effect is observed in many cases. Thus, the rates of
molybdenum-catalyzed epoxidations were shown [ 151 to be independent of
the structure of the molybdenum compound used, following an initial
phase in which the rates were changing. It was concluded that the same cat-
alytic species was generated in all cases. This was confirmed by recovery of
the catalyst and its identification as a dioxomolybdenum(V1) complex of the
trans- 1,2-diol complex, derived from the epoxide product. By analogy with
other dioxomolybdenum(V1) complexes the complex probably contains the
0x0 groups disposed in a cis arrangement as shown (Structure 1). It is em-
phasized, however, that such 1,2-diol complexes are substitution- labile and
may be displaced by strongly coordinating, oxidation-resistant ligands. In-
deed, the epoxidation is completely inhibited by very strongly complexing
2.4.3.2 Metal-Catalyzed Epoxidation with Alkyl Hydroperoxides 4 15
ligands. Moreover, the ease of ligand exchange will vary with the particular
metal used. In the active metal-R02H complex one of thecoordination sites
in 1 has to be made available for coordination, e.g. as in Structure 2.
R’ 0 0
R*
R’
1
The high selectivities observed with a wide range of olefins and the stereospeci-
ficity of the epoxidation are consistent only with a heterolytic mechanism. There
is general agreement that this involves rate-controlling oxygen transfer from an
electrophilic alkylperoxometal complex to the olefinic double bond. However,
despite extensive studies [ 15-27], the detailed mechanism of the oxygen transfer
step remains controversial. A mechanism, as shown in eq. (7), was proposed by
Sheldon in 1973 [lS]. An appealing feature of this mechanism is its close resem-
blance to that of the Prilezhaev reaction.
k
(7)
Subsequently, Sharpless reasoned [16], on the basis of steric arguments, that the
mechanism according to eq. (8), involving coordination of the alkylperoxo ligand
through the distal rather than the proximal oxygen, was more likely. The mecha-
nism according to eq. (9) is a slight variation of eq. (8) and closely resembles the
mechanism proposed for analogous epoxidations with H202 [ 121. The observed
exceptional reactivities and high syn selectivities observed in the catalytic epoxi-
dation of allylic alcohols can be more easily accommodated with the mechanisms
in eqs. (8) and (9), involving oxygen transfer from an alkylperoxometal group to
the double bond of an allylic alcohol ligand coordinated through its alcohol group.
The exceptional reactivity of vanadium catalysts in the epoxidation of allylic
alcohols [ 171 with alkyl hydroperoxides is consistent with the strong affinity of
vanadium(V) for alcohol ligands. The observed stereoselectivities can be rationa-
lized on the basis of the mechanism shown in eq. (10) [16, 17, 281.
416 2.4 Oxidations
(,*.*
0
ib '0
J , -R
8 ,*ol. ibdq
O '0
R
- ,I#....
0
II /OR
/"\
'L-O '0 H M O + (11)
R2
4
unlikely that the olefin and the alkylperoxo ligand could both be coordinated to
the molybdenum. The final resolution of this mechanistic dichotomy remains to
be made.
lsobutane route
TBHP
PO TBA MTBE
Ethylbenzene route
OOH
EB
. 0 2 -
OH
01'.+ EBHP
PO MBA SM
TBHP (vide supra). The autoxidation of EB is performed at 120-160 "C and 1-4
bar. MBA and acetophenone (ACP) are formed as by-products via the facile ter-
mination of the secondary 1-methylbenzylperoxy radicals. In order to minimize
by-product formation by further oxidation of MBA and ACP, the autoxidation
is carried out to only low conversions (< 12 %). This solution (ca. 10 %) of
EBHP in EB is used in the epoxidation step, i.e., EB is the solvent for the latter
step. A high propeneEBHP molar ratio is used and reaction conditions are similar
to those of the TBHP process (vide supra). The PO selectivity is reported to be
90 % at 92 % EBHP conversion [30] but in practice it may be higher. For com-
parison the heterogeneous Ti'"/Si02 catalyst in fixed-bed operation reportedly
gives 93-94 % PO selectivity at 96 % EBHP conversion [ 1I]. The products are
separated by distillation and MBA is dehydrated to styrene in the vapor phase
over a Ti02 catalyst.
2.4.3.4 Scope and Applications in Organic Synthesis 419
2.4.3.4.1 General
The oxirane technology is widely applicable to the synthesis of epoxides [ 11, 12,
17, 3 11. TBHP has many advantages, compared with other sources of active oxy-
gen, for use in organic synthesis. In contrast to hydrogen peroxide and peracetic
acid it is unreactive toward most functional groups in the absence of catalysts. It
is less sensitive to contamination by trace metals, and therefore safer to handle,
than hydrogen peroxide or peracetic acid. TBHP is completely miscible with
nonpolar organic solvents, such as hydrocarbons, and has high thermal stability
in dilute organic solution (its half-life is 36 days at 115 O C as a 0.2 M solution
in benzene). The co-product, t-butanol, is readily separated from most epoxide
products by simple distillation.
In agreement with the electrophilic nature of the active oxidant (see above) the
rate of epoxidation increases with increasing substitution of the double bond with
alkyl or other electron-donating groups. Allylic compounds containing electron-
withdrawing substituents give, as expected, lower rates of epoxidation. Ally1
chloride, for example, is ten times less reactive than propene [15]. The effect is
more pronounced with strongly electron-withdrawing substituents,such as nitrile
and carboxyl groups. Epoxidation is not seriously impeded, however, when
they are sufficiently removed from the double bond. For example, 4-cyanocyclo-
hexene reacts smoothly to give the epoxide (eq. (12)) [31].
OCN.aCN [Mo"']
89 % yield
mixture of
diastereomers
420 2.4 Oxidations
r
tion of propene and the asymmetric epoxidation of ally1 alcohol (see below) have
actually been commercialized.
OH
Y O H
93 YOyield
84 % yield
mixture of diastereomers
R=H,Me
with (Cp),TiCl, and subsequent calcination [49]. The resulting materials are
catalysts for epoxidations with alkyl hydroperoxides but are generally ineffective
for epoxidations with aqueous hydrogen peroxide owing to low activity and/or
leaching of the titanium under reaction conditions [50, 511. Apparently the cata-
lytic properties approach those of the Shell catalyst as the pore size of the mole-
cular sieve is increased into the mesopore range.
Mesoporous mixed titania-silica oxides, produces by the sol-gel method with
drying by extraction with supercritical carbon dioxide, have been shown to be ef-
fective catalysts for epoxidations with alkyl hydroperoxides [52]. These so-called
aerogels have high surface areas (up to 700 m2g-*)with well dispersed titania, i.e.
a high proportion of site-isolated titanium species, a key feature commensurate
with high activity as an epoxidation catalyst. Moreover, substantially higher
amounts of Ti can be incorporated compared to supported titanium catalysts (up
to 20% compared to 2 % for the Shell catalyst on a w/w basis). This translates
to a higher acticity per unit weight of catalyst. More recently, additional selectivity
improvements have been achieved by surface modification of these catalysts with
organic bases [53].
A shortcoming of these catalysts, in common with supported titanium catalysts,
is their hydrophilicity which precludes effective catalysis with hydrogen peroxide.
Hence, much effort has been devoted to the synthesis of hydrophobic analogs of
these materials [54] but this has not yet resulted in the synthesis of truly effective
catalysts for epoxidations with hydrogen peroxide. Apparently, hydrophobicity is
not the only requirement for an effective heterogeneous Ti catalyst for epoxida-
tions with hydrogen peroxide.
In yet another approach, titanium(1V) silsesquioxanes were shown to be ex-
cellent homogeneous catalysts for epoxidations with TBHP [5S]. A heterogeneous
variant was prepared by adsorbing the Ti(1V) silsesquioxane in the pores of
MCM-41 that had been silylated with Ph2SiC12to passivate the external surface.
The resulting material was reported to be a stable, recyclable catalyst for epoxi-
dations with TBHP [56].
In recent years considerable progress has also been made in the development
of homogeneous catalysts for epoxidations with hydrogen peroxide. A notable
example is the use of a tungstate catalyst under phase transfer conditions
where Noyori and co-workers [S7] (see also Section 3.2.4) achieved major
improvements in systems originally developed by Venture110 [58] and Ishii
[59]. The combination of sodium tungstate with aminomethylphosphonic acid
and a quaternary ammonium salt comprising a lipophilic cation and an anion
(HSOJ that did not react with the epoxide product (chloride was shown to
react with the epoxide, causing a major change in pH, thereby inhibiting the
reaction) afforded a catalytic system that was active in the epoxidation of a vari-
ety of alkenes, either solvent-free or in a non-halogenated solvent [57]. How-
ever, the scope of this environmentally attractive method is limited, owing to
its relatively high acidity (pH 2-3), to alkenes that do not form acid-sensitive
epoxides.
The discovery of the catalytic activity of methyltrioxorhenium (MTO), by Herr-
mann and co-workers [60], stimulated interest in its application as an (ep)oxida-
424 2.4 Oxidations
tion catalyst (cf. Section 3.3.13) Sharpless and co-workers [61] achieved a major
improvement by adding a large excess of pyridine relative to MTO. This resulted
in a dramatic increase in both activity and selectivity. Even very sensitive epoxides
could be synthesized using this system with aqueous hydrogen peroxide [61,62].
Subsequently, the Herrmann group showed [63] that pyrazole, which has a higher
oxidative stability than pyridines, was an even more effective promoter. A limita-
tion of these MTO-based systems is the requirement for dichloromethane as
solvent, in order to achieve high activities. More recently, even higher activities
have been observed [64] using fluorinated alcohols as solvents (turnover frequen-
cies up to 14000 h-' for cyclohexene at < 10 "C).
Another remarkably active catalyst for epoxidations with aqueous hydrogen
peroxide is the manganese complex of N,N,N-trimethyltriazacyclononane
(tmtacn). The activity of this complex as an epoxidation catalyst was originally
reported by Hage and co-workers [65]. However, a large (100 fold) excess of hy-
drogen peroxide was required, in the epoxidation of styrene, owing to extensive
non-productive decomposition of H202(the catalase reaction). Dramatic improve-
ments were subsequently achieved by De Vos and Jacobs and co-workers [66]
who found that the addition of an oxalic acidoxalate buffer greatly enhanced
the epoxidation activity of the manganese-tmtacn catalyst (possibly by stabilizing
an active monomeric species). The system shows remarkably high activity in the
epoxidation of terminal and electron poor olefins (allylic alcohols, unsaturated
ketones) but is unreactive towards tri- and tetrasubstituted olefins, i. e. comple-
mentary activity to the tungsten- and MTO-based systems described above.
This can be rationalized on the basis of the different types of active oxidants in
these systems (oxometal and peroxometal, respectively).
The activities of these state of the art homogeneous catalysts are compared with
that of TS-1 in Table 1.
Although these homogeneous systems have obvious synthetic potential for the
production of fine chemicals, to our knowledge, none of them have yet been
commercialized.
Table 1. Comparison of TS-1 with state of the art homogeneous catalysts for I-hexene epox-
idaton with aq. H202.
Catalyst S/C") S/H202b) t T Conv. Sel. TOF Productivity
[hl ["C] [%I [%Ic) [h-'1 [g-'h-']
TS- 1 83 1 1.2 25 68 90 49 1.5
MeRe03 1000 0.5 6 25 95 >99 158 63
WV1 8Id' 1.7 0.75 70 53 88 70 10
Mn 666 0.67 0.3 5 99 99 2000 620
(tmtacn)
~ ~~ ~ ~ ~~
Finally, it is noted that the direct epoxidation of propene with molecular oxygen
is potentially more economically attractive than all of the coproduct processes
currently in operation. It is indeed a holy grail in oxidation chemistry. Not-
withstanding the extensive research on this topic in the last three decades, an
industrially viable method for the direct epoxidation of propene has not been
forthcoming. Sumitomo has recently announced [67] that they will commercialize
a coproduct free route to PO but this probably involves an alkyl hydroperoxide
(e.g. cumene) oxidant with recycling of the alcohol coproduct [68].
References
[ I ] P. A. Kilty, W. M. H. Sachtler, Cutul. Rev. 1974, 10,1.
[2] D. Swem in Organic Peroxides, Vol. 2 (Ed.: D. Swem), Wiley-Interscience, New York,
1971, p. 355.
[3] N. Milas, J. Am. Chem. Soc. 1937, 59, 2342.
[4] G. B. Payne, C. W. Smith, J. Org. Chem. 1957, 22, 1682.
IS] E. G. E. Hawkins, J. Chem. Soc. 1950, 2169.
[6] W. F. Brill, J. Am. Chem. Soc. 1963, 8.5, 141.
[7] Halcon (J. Kollar), US 3.350.422, US 3.351.635 (1967).
IS] ARC0 (M. N. Sheng, J. G. Zajacek). GB 1.136.923 (1968).
191 M. N. Sheng, J. G. Zajacek, ACS Advan. Chem. Sex 1968, 76, 418.
[lo] Shell Oil (H. P. Wulff) GB 1.249.079 (1971).
[ I l l R. A. Sheldon, J. Mol. Catal. 1980, 7, 107.
[12] R. A. Sheldon in Aspects of Homogeneous Catalysis, (Ed.: R. Ugo), Vol. 4 , Reidel,
Dordrecht, 1981, pp. 3-70.
[13] R. A. Sheldon, J. A. van Doom, J. Catal. 1973, 31, 427.
[14] R. A. Sheldon, J. A. van Doom, C. W. A. Schrarn, A. J. de Jong, J. Cutal. 1973,31,438.
[I51 R. A. Sheldon, Recl. Truv. Chim. Pays-Bas 1973, 253, 367,
[16] A. 0. Chong, K. B. Sharpless, J. Org. Chem. 1977, 42, 1587.
[17] K. B. Sharpless, T. R. Verhoeven, Aldrichim. Acta 1979, 12, 63.
[18] K. A. Jorgensen, Chem. Rev. 1989, 89, 431.
[19] F. Di Furia, G. Modena, Pure Appl. Chem. 1982, 54, 1853.
[20] J. Sobczak, J. J. Ziolkowski, J. Mol. Catal. 1981, 13, 11.
[21] H. Mirnoun in Comprehensive Coordination Chemistry (Eds.: G. Wilkinson, R. D.
Gillard, J. A. McCleverty), Vol. 6, Pergamon, Oxford, 1987, pp. 3 1 7 4 1 0 .
[22] H. Mimoun, Angew. Chem., lnt. Ed. Engl. 1982, 2,734.
[23] H. Mimoun, J. Mol. Catal. 1980, 7, 1.
[24] H. Mimoun, M. Mignard, P. Brechot, L. Saussine, J. Am. Chem. SOC.1986, 108,3711.
[25] H. Mirnoun, Catal. Today 1987, 1 , 297.
[26] R. D. Bach, G. J. Wolber, B. A. Goddens, J. Am. Chem. SOC.1984, 106, 6098.
[27] H. J. Ledon, P. Durbut, F. Varescon, J. Am. Chem. Soc. 1981, 103, 3601.
[28] A. S. Narula, Tetrahedron Lett. 1982, 23, 5579.
[29] J. R. Valbert, J. G. Zajacek, D. I. Orenbuch in Encyclopedia of Chemical ProceJsing and
Design (Ed.: J. McKetta), Marcel Dekker, New York, 1993, Vol. 45, pp. 88-137.
[30] R. Landau, G. A. Sullivan, D. Brown, Chem. Tech. 1979, 9, 602.
[31] G. A. Tolstikov, V. P. Yurev, U. M. Dzhernilev, Russ. Chem. Rev. 1975, 44, 319.
[32] K. B. Sharpless, R. C. Michaelsen, J. Am. Chem. SOC.1973, 95, 6136.
[33] T. Katsuki, K. B. Sharpless, J. Am. Chem. SOC.1980, 102,5974.
426 2.4 Oxidations
[34] For a recent review see: R. A. Johnson, K. B. Sharpless in Catalytic Asymmetric Syn-
thesis (Ed.: I. Ojima), VCH, Weinheim, 1993, pp. 101-158.
[35] R. M. Hanson, Chern. Rev. 1991, 91, 437.
[36] A. Pfenniger, Synthesis 1986, 89.
[37] K. P. Zeller in Methoden der Organischen Chemie (Houben-Weyl) 1988, 4th ed., Vol.
E13, Part 2, pp. 1210-1250.
[38] C. H. Behrens, K. B. Sharpless, Aldrichim. Actu 1983, 16, 67.
[39] S. S. Woodward, M. G. Finn, K. B. Sharpless, J. Am. Chem. SOC.1991, 113, 106.
[40] E. J. Corey, J. Org. Chem. 1990, 55, 1693.
[41] Anon., Pegormance Chemicals, August 1995, 27.
[42] E. N. Jacobsen in Catalytic Asymmetric Synthesis (Ed.: I. Ojima), VCH, Weinheim,
1993, pp. 159-202.
[43] U. Romano, A. Esposito, F. Maspero, C. Neri, M. Clerici, Chim. Ind. (Milan) 1990,
72, 610.
[44] M. Clerici, P. Ingallina, J. Catal. 1993, 140, 71.
[45] A. Corma, M. A. Camblor, P. Esteve, A. Martinez, J. Perez-Pariente, J. Catal. 1994,
145, 151.
[46] T. Sato, J. Dakka, R. A. Sheldon, Stud. S u f Sci. Catal. 1994, 84, 1853.
[47] T. Sato, J. Dakka, R. A. Sheldon, J. Chem. Soc., Chem. Commun. 1994, 1887.
[48] A. Corma, M. T. Navarro, J. Perez-Pariente, J. Chem. SOC.,Chem. Commun. 1994, 147.
[49] T. Maschmeyer, F. Rey, G. Sankar and J. M. Thomas, Nature, 1995, 121.
[50] T. Maschmeyer, Curl: Opin. Solid State Mutel: Sci. 1998, 3, 71.
[51] R. A. Sheldon, in Fine Chemicals through Heterogeneous Catalysis, R. A. Sheldon and
H. van Bekkum, Eds., Wiley-VCH, Weinheim, 2001.
[52] R. Hutter, T. Mallat and A. Baiker, J. Cutul. 1995, 1.53, 177; M. Schneider and A. Baiker,
Catal. Rev. Sci. Eng. 1995, 39, 5 15.
[53] C. Muller, M. Schneider, T. Mallat and A. Baiker, J. Catal., 2000, 189, 221; T. Mallat
and A. Baiker, Appl. Catal. A: General 2000, 200, 3 and references therein.
[54] S. Klein and W. F. Maier, Angew. Chern. Int. Ed. Engl., 1996, 35, 2230; H. Kochkar
and F. Figuras, J. Catal. 1997, 171, 240; C. A. Muller, M. Maciejewski, T. Mallat and
A. Baiker, J. Catal., 1999, 184, 280.
[55] H. C. L. Abbenhuis, S. Krijnen and R. A. van Santen, Chem. Commun. 1997, 31.
[56] S. Krijnen, H. Abbenhuis, R. Hansen; J. van Hooff and R. A. van Santen, Angew. Chem.
1998, 110, 374.
[57] K. Sato, M. Aoki, M. Ogawa, T. Hashimoto and R. Noyori, J. Org. Chem. 1996, 61,
8310; K. Sato, M. Aoki, M. Ogawa, T. Hashimoto, D. Panyella and R. Noyori, Bull.
Chern. SOC. Jpn. 1997, 70, 905.
[58] C. Venturello, E. Alneri and M. Ricci, J. Org. Chem. 1983, 48 3831; C. Venturello and
R. DAloiso, J. Org. Chem. 1988, 19883, 1553.
[59] Y. Ishii, K. Yamawaki, T. Ura, H. Yamada, T. Yoshida and M. J. Ogawa, J. Org. Chem.
1988, 53, 3587.
[60] W. A. Herrmann, R. W. Fischer and D. W. Marz, Angew. Chem. Int. Ed. Engl. 1991, 30,
1638; W. A. Herrmann, R. W. Fischer, M. U. Rauch and W. Scherer, J. Mol. Catal. 1994,
86, 243.
[61] J. Rudolph, K. L. Reddy, J. P. Chiang and K. B. Sharpless, J. Am. Chem. SOC. 1997, 119,
6189; C. Coperet, H. Adolfsson and K.B. Sharpless, Chem. Commun. 1997, 1565.
[62] A. L. Villa de P., D. E. De Vos, C. Montes de C. and P. A. Jacobs, Tetrahedron Lett. 1998,
39, 8521.
[63] W. A. Herrmann, R. M. Kratzer, H. Ding, W. R. Thiel and H. Glas, J. Organometul.
Chem. 1998, 555, 293.
[64] M. C. A. van Vliet, I. W. C. E. Arends and R. A. Sheldon, Chem. Commun. 1999, 821.
2.4.4.1 General 427
2.4.4.1 General
Numerous aliphatic carboxylic acids were first obtained from natural sources in
the 19th century. These natural sources usually yielded straight-chain acids
containing an even number of carbon atoms. Today fats and oils are still the
most important feedstocks for the production of carboxylic acids with more
than 12 carbon atoms.
The most popular aliphatic carboxylic acid is clearly acetic acid, and since the
development of synthetic production processes it has been the most important.
The major use for acetic acid is in the manufacture of vinyl acetate, which
accounts for more than 40% of the demand. Since the early 20th century the
only routes for the production of acetic acid were natural bacterial oxidation of
ethanol and the wood-coking process. With increasing demand for acetic acid
from the chemical industry, the oxidation of acetaldehyde was developed first
as a batch, then as a continuous process; later the metal iodide-catalyzed carbon-
ylation of methanol, the BASF and Monsanto process [I], was introduced in the
1960s (cf. Section 2.1.2.1). Falling between acetic and the larger (C,,,) acids lie
the C3-Clo carboxylic acids, for which four major large-scale commercial methods
have been developed within recent decades. These are aldehyde oxidation, car-
boxylation of olefins (Koch synthesis, homogeneously but not metal catalyzed;
cf. also Section 2.1.2.2), paraffin oxidation (cf. Section 2.8.1. I), and alkali fusion
of alcohols. Other synthetic routes such as hydrolysis of natural oils, e. g., castor
oil to heptanoic acid, are less important commercially.
Due to the wide availability of aliphatic aldehydes from hydroformylation (cf.
Section 2.1. l), the principal method for the production of C3-Clo carboxylic acids
is the catalytic oxidation of the corresponding aldehyde (eq. 1).
RCHO + '1202 -
cat.
RCOOH (1)
The aldehydes are oxidized by either air or oxygen, whereby the liquid-phase
oxidation in absence of solvent is preferred. Metal ions that can transfer only one
428 2.4 Oxidations
electron can act as oxidation catalysts. The most effective catalysts are those
which have two valence states of equal stability to allow for facile oxidation/
reduction, e. g., Co"/Co"' , Mn"/Mn"', Cu'/Cu". For the liquid-phase oxidation
the metals are most commonly used as the acid salts which are soluble in the
aldehyde, such as naphthenates, stearates, octanoates, and the like [2].
This homogeneously catalyzed process technology is not applicable for the pro-
duction of unsaturated acids, such as acrylic or methacrylic acid. These acids are
more typically produced via gas-phase oxidations utilizing heterogeneous catalyst
systems such as Mo-V-A-Cu oxides at much higher temperatures, 250-300 "C
131. Very few homogeneous catalysts, such as T1(OAc)3, have been described
for the oxidation of olefinic aldehydes with oxygen [4].
2.4.4.2 Catalysts
The homogeneously catalyzed oxidation of aliphatic aldehydes is highly selective,
but there are some side reactions. The major reactions are formation of formates,
ketones, n - 1 hydrocarbons, and alcohols through the loss of C02. Paradoxically,
noncatalyzed oxidation of aldehydes often gives higher yields than the correspond-
ing metal-catalyzed reaction. This depends largely on the structure of the reactant
aldehyde. Linear aldehydes such as butanal or heptanal can be oxidized in high
yield without the aid of catalyst, while a-branched aldehydes such as 2-ethylhex-
anal will give very poor selectivity without the addition of appropriate catalyst [5].
Other suitable catalysts described in the literature are primarily of interest for
laboratory-scale reactions, e. g., bis[ 1,3-di(methoxyphenyl)-l,3-propanedionato]-
-
nickel(I1) [6], K3 [Fe(CN),] H 2 0 [7], Fe'" porphyrin complexes [8], or inorganic
oxides [9].
The aldehydes are usually fed into the oxidation reaction as distilled products,
but in the rhodium-catalyzed hydroformylation of 2,2,4-trimethyl- 1-pentene the
resulting crude aldehyde can be converted directly to the corresponding C9 acid
at temperatures of 40-60 "C without loss of activity of the Rh catalyst [ 101.
Aside from air and oxygen, other oxidizing agents can also be employed for the
homogeneous reaction. Hydrogen peroxidePhSe(0)OH [ 111 and Os04 [ 121 are
examples. These reagents are used primarily when sensitive functional groups
are present in the aldehyde, and then their use is generally limited to labora-
tory-scale operations. The simultaneous oxidation of olefins and aldehydes to
the corresponding carboxylic acids has been described in the literature [13, 141
with soluble Rh complexes being the preferred catalysts. It is possible that the
olefin is not oxidized directly to the acid, but instead goes through the aldehyde
as an intermediate. Examples of phosphine-modified Rh'-catalyzed aldehyde
oxidation also exist for C2-C6 aldehydes [ 15, 161. Two-phase oxidation systems
have also been studied, utilizing methyltrioctylammonium tetrakis(oxodiperoxo-
tungsto)phosphate in combination with hydrogen peroxide as the oxidant [ 171,
or more conventional metal salts with air or oxygen [18]. These systems are
generally preferred for the oxidation of the lower aliphatic aldehydes, owing to
their greater solubility in the aqueous phase.
2.4.4.3 Kinetics and Mechanism 429
(3) Reaction with acetaldehyde to produce peracetic acid and an acetyl radical:
0 0
H3C
0
A 0
/OH + CHBCHO -
430 2.4 Oxidations
( 5 ) Regeneration of catalyst:
H3C
0
/ko,OH + 2M2+ + 2H+ - CH3COOH + H20 + 2M3+
(6)
As can be seen from the preceding equations, the metal “catalyst” in aldehyde
oxidation is largely absent from the reaction mechanism, serving more as an ini-
tiator to aid in rapid generation of the original radical flux. In practice, the alde-
hyde and catalyst have an optimum concentration for which rate of formation and
decomposition of the radical chain are equivalent. At certain levels the catalyst
can even become an inhibitor [23] in the chain reaction. Due to their acidic char-
acter, peracids are capable of catalyzing their own decomposition. To avoid an in-
creasing concentration of the peracid a limited range of temperatures and catalyst
concentrations must be maintained.
- by-products
2 vent 5 5
acetaldehyde
air or
oxygen feed
catalyst
make up
,
1 .
acetic acid
reactor
. La
1
acetaldehyde
column
shows a simplified process flow diagram for the production of acetic acid.
Depending on the structure of the reactant aldehyde, the oxidation is carried
out in a tubular flow reactor (1 in Figure 1) at temperatures between 40 and
80°C with a residence time of several hours.
Efficient dispersion of oxygen into the liquid phase, especially in the absence of
catalysts, is extremely important to insure operation in the chemically rate-limited
regime as opposed to becoming mass transfer-limited. Oxygen starvation also
gives a decrease in selectivity due to undesired chain branching reactions instead
of propagation through eq. (3) above.
On a commercial scale, the waste gas from this process is typically drawn off
and burned for fuel value, but special attention is required regarding the explosive
limits of this oxygen-containing mixture. In order to reduce the danger of operat-
ing in the flammable regime, the excess aldehyde is condensed from the reactor
vent and recycled to maintain an oxygen-richlfuel-lean mixture. The oxidation
catalyst is dissolved in a mixture of aldehyde and acid and fed through the reactor
cocurrently with a slight excess of oxygen. The catalyst is separated from the
reaction mixture via distillation and recycled to the oxidation reactor. Catalyst
losses are then only realized through filtering of the catalystheavy ends solution,
during which some catalyst is removed along with the heavy ends.
Distillation of the crude acid normally takes places in two stages. The first col-
umn removes the low-boiling components such as hydrocarbons and alcohols
overhead. Early removal of alcohols is especially important to prevent esterifica-
tion reactions between them and the product acid. The bottoms from this column
are then fed to the final column where pure acid is recovered as the overhead prod-
uct and catalyst and any heavy ends are removed in the bottoms. In the technical
process the reaction temperature lies between 50 and 60 "C and the catalyst con-
centration should be between 0.1 and 0.2 %. Under these conditions, no peracetic
acid is detected at the reactor outlet, thus eliminating an additional peracid decom-
position step. In commercial acetaldehyde oxidation, conversion rates above 98 %
can be achieved along with selectivities between 93 and 98 %.
Technical details of the commercially important oxidations of butyraldehydes
(to butyric acids), valeraldehydes (to C5acids), 2-ethylhexanal (to 2-ethylhexanoic
acid), etc. are the know-how of the manufacturers and are often disclosed only in
the patent literature.
Due to the corrosive nature of carboxylic acids, the oxidation reactor and
associated peripherals must be constructed of corrosion-resistant materials, e. g.,
suitable stainless steels. As with all radical reactions, the surface to volume
ratio of the reactor should be kept to a minimum to minimize radical recombina-
tion which always occurs on surfaces.
leads to increasing complexity of the process. For this reason there is always the
attraction of switching to a completely different system that offers increased per-
formance in the initial, simplified design.
Due to increasing environmental problems, the use of metal catalysts will
gradually be reduced in the future; the reduction in the early use of lead- and
chromium-based catalysts is evidence of this. With stricter regulations governing
the release of metals, the cost of catalyst recovery and environmental remediation
is quickly making noncatalytic processes for the production of carboxylic acids
preferable. Coupled with recent advances in the field of biocatalysis, metal-
mediated oxidations may give way to alternative processes as we enter a new
millennium of chemistry.
References
[ l ] BASF AG (W. Repe, N. von Kutepow), DE 893.499 (1950).
[2] Standard Oil Company (R. H. Hill), US 2.815.355 (1957).
[3] Nippon Shokubai Kagaku (T. Kawajiri, S. Uchirla, M. Wada, H. Onodera), EP Appl.
0.279.374 (1988).
[4] Atlantic Richfield Co. (J. L. Kao, J. J. Leonard), US 4.097.523 (1978).
[5] BASF AG (L. Lorenz, E. Nebe), DE 950.007 (1951).
[6] T. Yamada, 0. Rhode, T. Takai, Chem. Lett. 1991, 1, 5 .
[7] Ruhrchemie AG (B. Comils, W. Dewin, J. Weber), DE 2.931.154 (1981).
[8] Y. Watanabe, K. Takehira, M. Shimizu, T. Hayakawa, H. Orita, J. Chem. Soc., Chem.
Comrnun. 1990, 13, 927.
[9] North Dakota State University (M. P. Sibi, P. Boudjouk, J. Ji), US 5.596.111 (1997).
[lo] BASFAG (K. Schwirten, W. Disteldorf, W. Eisfeld, R. Kummer), DE 2.604.545 (1976).
[ I l l J. K. Choi, Y. K. Chang, S. Y. Hong, Tetrahedron Lett. 1988, 29(16), 1967.
[12] A. J. Bailey, M. G. Bhowon, W. P. Griffith, A. G. F. Shoair, A. J. P. White, D. J. Williams,
J. Chem. SOC., Dalton Trans. 1997, 3245.
[13] Texaco Chemical Co. (J. R. Sanderson, T. E. Marquis), US 5.068.366 (1991).
[14] Eastman Chemical Company (J. R. Zoeller), US 5.977.407 (1999).
[15] Union Carbide Corp. (R. A. Fiato, R. L. Pruett), US 4.343.950 (1982).
[16] E. Kwaskowska-Chec, J. J. Ziolkowski, Ox. Commun. 1988, ll(1-2), 117.
[17] C. Venturello, M. Gambaro, J. Org. Chem. 1991, 56, 5924.
[I81 Melle-Bezons (A. Bouniot), US 3.579.575 (1971).
[I91 ABB Lummus Global Inc. (H. E. Barner, C. Ercan, C. Y. Huang, L. L. Murrell, R. A.
Overbeek, P. Rylandshom, R. E. Trubac, N. Van der Puil, C. Y. Yeh), WO 21.944 (2000).
[20] J. R. McNesby, C. A. Heller, Chem. Rev. 1954, 54, 325.
[21] D. R. Larkin, J. Org. Chem. 1990, 55, 1563.
[22] L. B. Levy, J. Org. Chem. 1989, 54, 253.
[23] R. A. Sheldon, J. A. Kochi, Metal-Catalyzed Oxidations of Organic Compounds, Aca-
demic Press, New York, 1981.
[24] T. Chou, F. Lin, Can. J. Chem. 1983, 61, 1295.
[25] H. L. J. Backstrom, Science 1924, 59, 489.
2.4.5.1 Oxidation cgArenes to Quinones 433
2.4.5.1.1 Introduction
Quinones and, in particular, naphthoquinone derivatives are industrially valuable
products for further processing and for direct use due to their pronounced
bioactivity [ la,b]. 2-Methyl- 1,4-naphthoquinone, vitamin K1 (“menadione”), is
the basis of the vitamin K group (coagulation vitamins). The skeleton of 2-
methyl- 1,4-naphthoquinone is common to all fat-soluble K vitamins. Deriva-
tives of vitamin K promote the formation of prothrombin and other blood coa-
gulation factors. They are used on an industrial scale as supplement in animal
feed, but are also employed in the treatment of Melaena neonatorum in new-
born babies. Trimethyl-p-benzoquinone is a key compound for the synthesis
of vitamin E, active as antioxidant agent. As an example, the current method
of the production of trimethyl-p-benzoquinone on an industrial scale is p-sulfo-
nation of 2,3,6-trimethylphenol followed by stoichiometric oxidation using
Mn02 [ lc].
A novel family of catalysts [6], highly useful for the purpose described above, are
organometallic as well as inorganic rhenium oxides such as methyltrioxorhenium
[CH3Re03] (MTO), Re03, or Re207.
434 2.4 Oxidations
0
2.4.5.1 Oxidation of Arenes to Quinones 435
are obtained with a higher degree of methyl substitution. Steric effects seem
to play no predominant role: under the same reaction conditions, almost the
same extent of conversion was obtained in the oxidation of 2,6-dimethyl- and
2,6-di(t-butyl)phenol.
Analogously to polycyclic arenes, electron-rich methoxy-substituted arenes
such as 1,2,3-trimethoxy-.5-methylbenzeneare oxidized in fair yields (40-80
%) with AcOH/H202/CH3Re03to the p-benzoquinones with loss of a methoxy
group [ 111. p-Benzoquinones are important for pharmaceutical purposes; for
example, 2,3-dimethoxy-5-methyl-p-benzoquinone constitutes a key intermediate
in the synthesis of coenzyme Q [ l l , 121. Larger amounts of MTO, beneficially
administered to the reaction system in small doses, improve the yields. When
the arenes are treated only with peroxyacetic acid, e. g., formed from MTOI
H202 and AcOH, almost no conversion can be found, as control experiments
showed [ 111. However, under totally acid-free reaction conditions the rates are
very slow. In ethanol as solvent, doped with small amounts of HBF,, 2,3-
dimethoxy-5-methyl-p-benzoquinone can be formed with 67 % selectivity.
Since the oxidation took place under totally peracid-free conditions, the
-
known bis(peroxo) complex CH3Re0(02)* H 2 0 is supposed to be the major
active species. Interestingly, the oxidation of the simple p-methoxyphenol in
ethanol/HBF, gave the best result, with 95 % conversion and 83 % selectivity.
Catalytic oxidation of 2,6-di(t-butyl)-4-methylphenol formed the hydroxylated
2,6-di(t-butyl)-4-methyl-2,5-cyclohexadien-l-on-4-ol in 30 % isolated yield
[ 111. This is comparable with the yields obtained by using dimethyldioxirane
as stoichiometric oxidant. For comparison the less activated but also substitu-
ent-blocked mesitylene is transformed by rhenium catalysts solely to hydroxy-
mesitylene and 1,3-dihydroxymesitylene, respectively [6i, 8, 131. Since an
arene oxide intermediate is postulated for the dioxirane oxidation [14], it is
similarly proposed that the latter MTO-catalyzed transformation also proceeds
via an arene oxide mechanism which could also operate in the MTO-catalyzed
oxidation of alkoxy-substituted arenes to benzoquinones employing phenols as
intermediates.
and Re03 seem to bear a slightly higher selectivity in the formation of aromatic
hydroxy compounds if the formation of quinones is blocked, as in the case of
the oxidation of mesitylene to hydroxymesitylene [ 131.
Scheme 1
438 2.4 Oxidations
A major advantage of the novel catalyst [CH3Re0(02)2 H20] is that the hy-
drolysis products [CH3Re03] and [CH,ReO(O,) * H20] again react with H202
to regenerate the active species. By way of contrast, the hydrolysis product of
the water-sensitive [H4Re2OI3](derived from Re207 and H202) is perrhenic
acid [H(ReO,)], which does not react with H202again.
The aforesaid peroxo complexes react with 2-methylnaphthalene quantita-
tively to give 2-methyl-l,4-naphthoquinonewith high regioselectivity (>10:1)
in acetic acid. Analogously to the epoxidation of olefins, [CH3Re0(02)2
H20] transfers only one of the peroxide oxygen atoms to the arene substrate,
yielding the mono(peroxo) complex CH3ReO(02) H 2 0 [6d, 71. Since the
MTO/H202 and Re207/H202systems are powerful epoxidizing agents, it has
been discussed whether the initial step of the arene oxidation involves the
formation of arene oxides, as observed in the MTO-catalyzed oxidation of ful-
lerenes to CG0oxide [lOa]. In the case of less substituted arenes, the acid-cata-
lyzed isomerization of the arene oxides will lead to the hydroquinones, and sub-
sequent oxidation affords the quinones. This is illustrated in Scheme 2 [lob].
Here, the formation of intermediary epoxides is also confirmed by the formation
of minor amounts of o-hydroquinones (catechol), o-quinones and muconic an-
hydrides [7, 10, 111.
Q OH
-3-Gi-
H202/[cat.] Rpi$R
0
R
Scheme 2 OH 0
H3c0q
H3CO
\
OCH3
CH3 H202lMTO
AcOH H3c0QcH3
H3CO
OCH3
J
OH
acid
0
H3c0'Jo'cH3
H3CO HsCO
~
Scheme 3 OCH3 0
Figure 1. Comparison of the relative activities of different rhenium catalysts in the formation
of 2Jdimethyl- 1,4-naphthoquinone (acidic conditions); L = 2,2'-bipyridine, L' =
4-tert-butylpyridine, L" = pentamethyl(diethy1)triamine ([(CH3)2NC2H4]2NCH3).
440 2.4 Oxidations
very active and easily accessible catalysts. A comparison of the relative activities
of different rhenium catalysts in the formation of 2,3-dimethyl- 1,4-naphthoqui-
none is given in Figure 1 (acidic conditions) [15]. Therefore these new types of
catalysts support a convenient and novel method for various oxidative transforma-
tions of arene systems under environmentally acceptable conditions.
The solvent of choice for the MTO-catalyzed oxidation of aromatics is glacial acetic
acid. The application of acetic acid anhydride (AAA) in combination with acetic
acid (AA) as solvent improves the MTO catalysis procedure considerably [23].
Howevel; it must be pointed out that the handling of acetic acid anhydride
or other organic acid anhydrides with H202, especially in the presence of
MTO, can form explosive and thus harmful organic peroxides! Accordingly,
special safeguards have to be provided.
The use of the inexpensive solvent AAA improves the solubility of naphthalene
derivatives and no co-solvent is needed. No multicomponent mixtures are
produced and the use of drying agents like MgSO, or Na2S04can be avoided.
The water trapping property of AAA is beneficial for the catalyst lifetime. The
AAA/AA ratio has a pronounced effect on the activity of the system. The presence
of AA as a source of H' is necessary for the completion of the oxidation reaction
pathway. In comparison with the standard catalyst (MTO in glacial AA), the
anhydride-promoted system requires lower concentrations of MTO and gives
high regioselectivities (e. g., 90 % in the case of vitamin K). This is a clear advan-
tage over metalloporphyrin-based catalysts [24].
Now, an improved and simple one-pot synthesis for alkylrhenium oxides facil-
itates the use of a wide variety of perrhenates as starting materials [25].According
to eq. ( 5 ) perrhenates M[Re04], with (n = 1,2 and M = K+, Na+, Zn2+,Ca2+,etc.)
are treated with TMSCl [(CH,),SiCl] and tetramethyltin or other alkylating tin or
zinc organyls.
M[Re04] + 2TMSCl + Sn(CH& -+
(5)
CH3Req + (TMS)20 + CISn(CH& + MCI
References
[ l ] (a) J. Rodriguez, E. QuifioB, R. Riguera, B. M. Peters, L. M. Abrell, P. Crews, Tetrahe-
dron 1992, 48, 6667; (b) J. W. Suttie, Biofactors 1988, I, 55; (c) K. Takehira, M. Shi-
mizu, Y. Watanabe, H. Orita, T. Hayakaw in New Developments in Selective Oxidations
(Eds.: G. Centi, F. Trifiro), Elsevier, New York, 1990, p. 133; (d) R. A. Sheldon, Top.
Cum Chem. 1993, 164, 21; (e) R. A. Sheldon, J. Dakka, Catal. Today 1994, 19, 215.
[2] (a) T. L. Ho, Synth. Commun. 1979, 237, 9; (b) T. L. Ho, T. W. Hall, C. M. Wong, Chem.
fnd. 1972, 729; (c) Y. H. C. Giza, K. A. Kun, H. G. Cassidy, J. Org. Chem. 1962, 27,
679.
[3] (a) R. H. Thomson in The Chemistry of Quinonoid Compounds, (Ed.: S. Patai) Wiley,
New York, 1974, pp. 132-134; (b) L. M. Jackman, Adv. Org. Chem. 1960, 2, 329; (c)
J. March, Advanced Organic Chemistry, 3rd ed., John Wiley, New York, 1985, pp.
1081 ff; (d) R. A. Sheldon, J. K. Kochi, Metal-Catalyzed Oxidation of Organic Com-
pounds, Academic Press, New York 1981, p. 181; (e) W. J. Mijs, C. R. H. I. de Jonge
(Eds.), Organic Syntheses by Oxidation with Metal Compounds, Plenum Press, New
York, 1986; (f) R. P. Kreh, R. M. Spotnitz, J. T. Lundquist, J. Org. Chem. 1989, 54,
1526; (g) H. Uno, J. Org. Chem. 1986, 51, 350; (h) T. A. Gorodetskaya, I. V. Kozhev-
nikov, K. I. Matveev, RU 1.121.255 (1984); Chem. Abstr. 1985, 102,203.754; (i) J. Skar-
zewski, Tetrahedron 1984, 40, 4997; 0 ) M. Periasamy, M. V. Bhatt, Tetrahedron Lett.
1978, 4561; (k) Y. Asakawa, R. Matsuda, M. Tori, M. Sono, J. Org. Chem. 1988, 53,
5453; (1) W. Chen, Youji Huaxue 1986, (6),432; Chem. Abstr: 1987, 107, 58620.
442 2.4 Oxidations
[4] S. Yamaguchi, M. Inuoe, S. Enomoto, Bull. Chem. Soc. Jpn. 1986, 59, 2884.
[5] W. Adam, P. A. Ganeshpure, Synthesis 1993, 280.
[6] Alkylrheniumoxides are known to be versatile, highly active and efficient catalysts for
the oxidation of various organic substrates such as olefins, alkynes, amines, ketones,
sulfides, or metal carbonyls: (a) Hoechst AG (W. A. Herrmann, D. W. Marz, J. G. Kuch-
ler, G. Weichselbaumer, R. W. Fischer) DE 3.902.357 (1989); (b) W. A. Herrmann,
R. W. Fischer, D. W. Marz, Angew. Chem. 1991, 103, 1706; Angew. Chem., Int. Ed.
Engl. 1991, 30, 1638; (c) W. A. Herrmann, R. W. Fischer, W. Scherer, M. U. Rauch,
Angew. Chem. 1993, 10.5, 1209; Angew. Chem., Int. Ed. Engl. 1993, 32, 1157;
(d) W. A. Herrmann, R. W. Fischer, M. U. Rauch, W. Scherer, J. Mol. Catal. 1994,
86, 243; (e) W. R. Thiel, R. W. Fischer, W. A. Herrmann, J. Organomet. Chem.
1993, 459, C9; (0P. Huston, J. H. Espenson, A. Bakac, Inorg. Chem. 1993, 32,
4517; (g) S. Yamazaki, J. H. Espenson, P. Huston, Inorg. Chem. 1993, 32, 4683;
(h) W. Adam, C. M. Mitchell, C. R. Saha Moller, Tetrahedron 1994, 46, 13121;
(i) R. W. Fischer, Ph. D. Thesis, Technical University of Munich, 1994, pp. 162-167;
(j)W. A. Herrmann, R. W. Fischer, J. D. G. Correia, J. Mol. Catal. 1994, 94, 213.
[7] W. Adam, W. A. Herrmann, J. Lin, C. R. Saha-Moller, R. W. Fischer, J. D. G. Correia,
Angew. Chem., Int. Ed. Engl. 1994, 33, 2475.
[8] Hoechst AG (W. A. Herrmann, W. Adam, R. W. Fischer, J. Lin, C. R. Saha-Moller, J. D.
G. Correia) DE 4.419.799.3 (1994).
[9] S. Yamaguchi, H. Shinoda, M. Inoue, S. Enomoto, Chem. Pharm. Bull. 1986,34,4467.
[lo] (a) R. W. Murray, K. Iyanar, Tetrahedron Lett. 1997, 38, 33; (b) W. Adam, W. A. Herr-
mann, J. Lin, C. R. Saha-Moller, J. Org. Chem. 1994, 59, 8281.
[ 111 W. Adam, W. A. Herrmann, C. R. Saha-Moller, Masao Shimizu, J. Mol. Catal. 1995,
97, 15.
[12] S. Yamada, T. Takeshita, J. Tanaka, Yuki Gosei Kagaku Kyokai Shi 1982, 40, 268.
[13] Hoechst AG (W. A. Herrmann, R. W. Fischer, J. D. G. Correia), DE 4.419.800 (1994).
[I41 W. Adam, S. Shimizu, Synthesis 1994, 560.
[15] W. A. Herrmann, J. D. G. Correia, F. E. Kiihn, G. R. J. Artus, C. C. Romao, Chem. Eur:
J. 1996, 2(2), 168.
[16] K. A. Jorgensen, Chem. Rev. 1989, 89, 431.
[17] (a) W. J. Mijs, C. R. H. I. de Jonge in Organic Syntheses by Oxidation with Metal Com-
pounds, Plenum Press, New York, 1986, pp. 181, 618-619; (b) R. A. Sheldon, J. K.
Kochi, Metal-Catalyzed Oxidations of Organic Compounds, Academic Press, New
York, 1981, pp. 47-48, 166.
(181 S. Wanvel, M. Rusch, M. Sojka, J. Chem. Soc., Chem. Commun. 1991, 1578.
[I91 W. A. Herrmann, P. W. Roesky, F. E. Kiihn, M. Elison, G. Artus, W. Scherer, C. C.
Romao, A. D. Lopes, Inorg. Chem. 1995, 34, 4701.
[20] J. K. Crandall, M. Zucco, R. S. Kirsch, D. M. Coppert, Tetrahedron Lett. 1991, 32,
5441.
[21] (a) S. Ito, K. Ahihara, M. Matsumoto, Tetrahedron Lett. 1983, 5249; (b) M. Shimizu,
H. Orita, T. Hayakawa, K. Takehira, Tetrahedron Lett. 1989, 471; (c) N. Ravasio,
M. Gargano, M. Rossi in New Developments in Selective Oxidations (Eds.: G. Centi,
F. Trifirb), Elsevier, New York, 1990, p. 139.
[22] (a) H. Sugihara, M. Watanabe, Y. Kawamatsu, H. Morimoto, Liebigs Ann. Chem. 1972,
763, 109; (b) S. Terao, Y. Kawamatsu, JP 79-106.440 (1979); Chem. Abstr: 1980, 92,
P41578n; (c) M. Matsumoto, H. Kobayashi, Y. Hotta, J. Org. Chem. 1985, 50, 1766.
[23] W. A. Herrmann et al., J. Mol. Cat. A: 1999, 62, 373.
[24] R. Song, A. Soriokin, J. Bernardou, B. Meunier, J. Org. Chem. 1997, 62, 373.
[25] W. A. Herrmann et al., Angew. Chem., Int. Ed. Engl. 1997, 36, 2652.
[26] R. M. Kratzer, Ph. D. Thesis, Technical University Munich 1998, p. 202.
2.4.5.2 Oxidation of Alkyl-Substituted Aromatic Compounds with Air 443
2.4.5.2.1 Introduction
One of the largest industrial-scale applications of homogeneous catalysis is repre-
sented by the oxidation of hydrocarbons, especially the transition metal-catalyzed
autoxidation of p-xylene to terephthalic acid or its esters (cf. Section 2.8.1.2, [l],
(eq. (1)).
0 I
+ 302
ColMnlHBr
acetic acid
190 205°C
~
15 - 30 bar
COOH
COOH
2.4.5.2.2 Historical
In spite of its topicality, the history of the industrial transition metal-catalyzed
oxidation of alkylaromatic compounds dates back to the early 1920s with the con-
tinuous oxidation of ethylbenzene to acetophenone using manganese acetate as
catalyst. This process was developed by the IG Farben at Uerdingen [2].
Originally developed by the Chemische Werke Witten GmbH in the early 195Os,
the large-scale production of dimethyl terephthalate (DMT) marks the start of
industrial air oxidation of alkyl aromatic substrates to the corresponding acids
[3]. However, the technical and chemical improvement of the Witten process is
still a topic of current research activity [3g-1].
The Witten process, which is also known as the Imhausen or Katzschmann
process [3a-fJ, involves the oxidation of p-xylene to p-toluic acid as a reaction
intermediate. For activity reasons, the p-toluic acid is esterified with methanol
to methyl toluate, which is then oxidized to monomethyl terephthalate. The two
oxidation reactions take place simultaneously in one oxidation system; likewise
444 2.4 Oxidations
both esterifications occur together. The mixture of the mono- and bismethyl esters
is separated by distillation, the toluic acid methyl ester is recycled into the oxida-
tion section, and the DMT is recrystallized from methanol or xylene (cf. Section
2.8.1.2).
The AMOCO Chemical Corp. developed from the late' 1950s until the middle of
the 1960s, a liquid-phase oxidation process [3f, 41, performed at 190-205 "C and
1.5-3 MPa, to obtain in one step fiber-grade terephthalic acid (99.99 %) reaching
selectivities of 90 % (see eq. (1)).
Thus, the breakthrough in air oxidation of alkylaromatic compounds can be-
traced to the development of this AMOCO MC method, applying a synergistically
acting C o M n B r catalyst, originally discovered by Saffer and Barker [4a], in
concentrated acetic acid as optimal solvent (vide infru). The bromide ions,
added as NH4Br, tetrabromoethane, CoBr,, MnBr2, or HBr, act as a co-catalyst,
serving as a source of free radicals.
The counter anions to the metals play a crucial role in catalyst activity. They
influence the coordination chemistry of the catalytic active metal species and
thus their redox potentials. Best results are obtained with a combination of car-
boxylates and bromide, forming an active species of the general formula
M113'f'[Br(0,CR),,2].
The solvent of choice, with respect to activity, selectivity, and product isola-
tion, is acetic acid. Comparable catalyst activities are also obtained using
longer-chain carboxylic acids such as propionic or valeric acid, but their co-oxi-
dizing properties are expressed much more compared with acetic acid and there-
fore it is often not feasible to use them for commercial applications [ S ] . Water
supresses catalyst activity drastically, thus its application is restricted to certain
cases and substrates.
Reaction Conditions
The reaction conditions can be varied over a wide range with temperatures be-
tween 100 and 250 "C and oxygen partial pressures from 0.02 to 0.6 MPa, to ac-
commodate the changes in the reactivity of the substrates. The oxidations take
place in the liquid phase, to which air is supplied with vigorous stirring. The
usual reactor type is a stirred tank reactor which is usually processed as a batch
system. In the case of high-volume products like terephthalic acid, continuous re-
actors are applied. The reaction heat is removed by cooling the reactor wall and
additionally by partly refluxing the reaction solvent. In most cases the aromatic
acids formed will crystallize from the reaction solvent after cooling and by dosing
the cold substrate into the reaction mixture. The product crystallization constitutes
one of the major advantages of this process. Product separation and purification
are optimally combined in one step. The products are separated by filtration or
centrifugation, washed with acetic acid to remove the catalyst and intermediates
as well as impurities, and subsequently dried. An efficient catalyst and solvent
recycling is only possible with selectivitieshigher than 95 %.
R COOH
S4 + o2
3~2
Co/Mn/Br
acetic acid
100 - 250 "C
-
5 30 bar
- H20
20 2
R = ethyl s
Influence of Substituents
viously reacts faster with its orrho substituent than with dioxygen (“orrho effect”).
Thus different methods have been developed to prepare o-nitrobenzoic acids,
mostly by applying co-oxidations using p-xylene, aldehydes, ketones, or HN03
as auxiliary oxidants [9-111.
The substituents of the central column in Table 1 allow poor to moderate con-
versions of the starting toluenes. Here radical consumption and side reactions are
also prevailing pathways.
Nevertheless, even with the restrictions to the substituents in the righthand col-
umn, a great number of convertible aromatic substrates remain. The possibilities
for different combinations of the various substituents and aromatic systems are
plenty.
2.4.5.2.5 Mechanism
The simplicity of the easily surveyed reaction equation is strongly misleading. The
reaction mechanism of the autoxidation of alkyl-substituted aromatic compounds
consists of several complex steps - free-radical chain reactions triggered by oxi-
dation catalysts. In general, two initiation steps can be distinguished [5, 6, 101:
448 2.4 Oxidations
(1) Electron transfer from the arene to Co3+ions to yield an arene radical cation
which, in turn, forms a benzyl radical by proton loss (eqs. ( 2 ) and (3)).
Ar-CH3 + Co3+
[Ar-CH3]+*
-
-
[Ar-CH3]+*
Ar-CH2* +
+
H+
Co2+ (2)
(3)
Catalysis by Co3'
The monomeric Co3+ion is a powerful oxidant (E, = +1.82 V), especially when it
is surrounded by O-donor ligands such as carboxylate (RCOO-) or water. There-
fore, small amounts of water can yield a beneficial effect. It is supposed that the
formation of radical-water complexes hinders the reduction of Co3+by organic
radicals and slows down the rate of oxygen formation from the reaction of two
peroxy radicals. Thus, the potential of the metal ions is influenced by the counter-
anions and complexing solvent molecules present. The acetates of Co3+and Mn3+
are stable in acetic acid, but not in water. Therefore a serious increase of the water
concentration, formed during oxidations of alkyl groups, will hinder or even stop
the oxidation reaction (210 wt. % H20). Therefore oxidations at very high sub-
strate concentrations might stop due to the formation of large amounts of reaction
water before full conversion of the educt molecules is achieved [5, 61.
The cobalt(II1) initiation and catalysis pathways are very effective in many oxi-
dations but suffer some limitations, e.g., Co3+is strongly inhibited by cobalt(I1)
ions, which seem to form dimers with Co3+.Such dimers are only weak catalysts
in arene oxidations. As a result the rate of oxidations is inversely dependent on the
concentration of Co2+in the reaction mixture; thus the cleavage of such dimers by
addition of small amounts of co-catalysts will attain the reaction rate [llc, 121.
Additionally in the case of deactivated, electron-poor systems such as toluic
acid or p-nitrotoluene, cobalt(II1) alone is not an efficient catalyst - synergistic
co-catalysts are necessary to achieve good results.
2.4.5.2 Oxidation of Alkyl-Substituted Aromatic Compounds with Air 449
In contrast to cobalt, manganese complexes are less active catalysts. Using manga-
nese(II1) catalysts the oxidations proceed more slowly or, as in the case of electron-
450 2.4 Oxidations
co2+ , H + l l - c03+
Co3+ - Co", - H+
(1
b Ph-CH2-OOH
Ph-C'H-OAC
Cop+ - Co(0H)"
021 Ph-CH2-O'
[Co"l(OAc)]'+ - Co2+,- Ac20
Ph-COOH
I t
Ph-CHO +
co3+
- Co2+,- H+
I
I
Co3+ - Co2+,- H+
[Ph-CO]+ +
-
'03+
co2+
i
Ph-C'O - 02
Ph-C(0)-OO'
Co2+,H+ - co3+
Ph-CHO - Ph-C'O
Ph-C(O)-OAc Ph-C(0)-OOH
poor systems, not at all [ 10a, 14a, 151. However in combination with cobalt acetate,
Mn3+plays a dominant role as a highly selective synergetic co-catalyst. This effect
of a small amount of manganese upon the cobalt acetate bromide [CO(OAC)~/B~]
can be traced to its ability to accelerate the reduction of Co3+to Co2+by bromide
ions, which are transformed into bromine radicals Br. and which will react again
2.4.5.2 Oxidation of Alkyl-Substituted Aromatic Compounds with Air 45 1
The active catalysts seem not to be free cobalt, manganese, or bromide species,
but complexes like Co(0Ac)Br or Mn(0Ac)Br which act additionally as impor-
tant chain carriers. At higher temperatures the activity of the metaV bromide sys-
tems increases [ 161,
A drawback of the hydrogen bromide catalysis is the formation of unwanted
side chain- or ring-halogenated intermediates, or by-products such as methyl bro-
mide. This can be avoided by using a Co3'/Br- ratio of 1:1 and by controlling the
reaction temperature. Above 140 "C the catalytic effect of the bromine species is
optimal. The amount of catalyst can be decreased. Analogously to bromine, chlo-
ride also shows an accelerating effect. This is due to the formation of a catalyt-
ically active [M"~"'OAc]Cl complex which is much less active compared with
Br- and thus reacts only with benzylic hydrogen.
Applying M1131"/halogenid catalysts, two different mechanisms are responsible
for the start of the oxidation reactions [14, 191: the reaction of the substrates to
radicals and the direct hydrogen abstraction by radicals X. formed from
XCO"'(OAC)~.
Thus the sequence of redox reactions that occurs is first the reaction of peracid
with Co" to give Corrl;Co"' then oxidizes Mn" to Mn"' and finally Mn''' oxidizes
bromide to bromine radicals [6, 201. When a peracid is treated only with manga-
nese(I1) acetate bromide, the peracid reacts preferentially with Br- forming bro-
mine - an undesirable reactant for autoxidation purposes - with the manganese
2.4.5.2 Oxidation of Alkyl-SubstitutedAromatic Compounds with Air 453
playing a purely passive role (eqs. (1 1) and (1 2)). However, when a little cobalt is
present, manganese(II1) becomes a major product (eqs. (13) and (14)). Mn accel-
erates the conversion of Co"' to Co" by reduction with bromide (eq. (16)) and
electron transfer from Mn" to Co"' (eq. (14)). This supplements the simple bro-
mine radical generation pathway by an indirect but overall rapid sequence [16].
Mn2+ + BT + ArC(0)02H -
-
Mn2+ + OBr- + ArCOOH (11)
Mn2+ + Br +
OBr-
Mn2+
Co2+
+
+
+
Br- +
ArC(0)02H
Br- +
2H+
Co3+
-
-
Br2
Mn2+
Mn3+
+ H20
+
+
Br-
Br-
+
+
Co3+
Co2+
+ ArCOO*
(12)
+ OH- (13)
(14)
+ - + (15)
-
Mn3+ Br- Mn2+ Bra
c -Q02
COCHs
I
COOH
< 10%
-9
0
CH2 COOH
I I
LQ 02
A A
Scheme 3. Oxidation of isopropyltoluene. > 90 %
over 90 % yield [23]. Side reactions arise from attack on the isopropyl group,
finally yielding terephthalic acid [24].
Instead of acetaldehyde, other aliphatic aldehydes such as propanal or butanal
can be applied. Besides MEK, diethyl ketone or dibutyl ketone or even simply n-
butane is used. It is worthwhile to point out the significant importance of co-oxi-
dizing processes in the mechanistic course of autoxidation reactions. After a short
induction time, the intermediates formed act as co-oxidants for the remaining
starting molecules.
2.4.5.2.6 Kinetics
For the oxidation of toluene in acetic acid, applying Co(OAc)* as the only catalyst
at comparatively mild conditions (93 "C), the rate law for the first reaction step,
the formation of the benzylic radicals, is given by Hendriks et al. (eq. (17)) [llc]:
The ratio of Co2+ to Co3+ will be fixed automatically during the course of
the autoxidation reaction. The term [CO"]~ in eq. (17) is due to the fact that
the Co3+ions are active at two stages of the primary reaction of the autoxidation,
i.e., the formation of benzylic radicals. As the equation shows, the first electron-
transfer step is inhibited by Co2+ ions (factor [Co2+]-').However, the overall
kinetics using the Co/Mn/Br system are very complex and can only be expressed
by empirically found formal kinetics. Thus the general rate of autoxidation
reactions (steady-state concentration in ROO-, high kinetic chain length) can be
given by eq. (18) [25],
r = [dn(02)/dt]NR= kd(2kt)0.5[ArCH3](Wi)0.5 (18)
2.4.5.2 Oxidation of Alkyl-SubstitutedAromatic Compounds with Air 455
with V, as the reaction volume, k, as the rate of radical chain propagation, k, as the
rate of radical chain demolition and Wi as the rate at the start of the autoxidation.
With respect to a short kinetic chain length, the use of oxygen by starting mole-
cules, and the formation of oxygen by chain demolition processes, eq. (18) has to
be corrected by an additional term rn (eq. (19)) [26]:
r = kd(2kt)0.5[ArCH3](Wi)’.’ + m Wi (19)
As a result, the rate of oxidation of alkylaromatic compounds is mainly depen-
dent on the ratio of the rate of radical chain propagation kp and the rate of radical
chain demolition k, with [kd(2kt)o.5],,as a value for a relative oxidizability. For
further discussion, cf. [llb, 19b, 23a, 27-30].
However, the promptness with which the oxidations start and their ease of propa-
gation are not only dependent on the alkyl substituents which are to be oxidized,
but also very much on the type and the position of the substituents in the aromatic
system. The first, rate-determining step of the alkylarene oxidation - either the for-
mation of a radical cation via an “electron-transfer” mechanism, or the direct for-
mation of a benzylic radical by a-hydrogen abstraction - is increased with the
electron density of the aromatic system supported by the substituents present.
Based on numerous experimental observations such as the requirements and
composition of the catalysts as well as variations of the reaction temperature, oxy-
gen partial pressure, substrate concentration, and water content in the reaction
mixture, the following order of activity in the oxidation of para-substituted
toluenes with air is found:
OCH3 > O(C6H,) > CH3 > H > F, C1, Br > CO(C,H,) >SO,R > COOR,
COOH > NO2
4-CH3
\
~
3-CH3
-0.5
I I I I
-1
-1.2 -0.8 -0.4 0 0.4 0.8
o+
Figure 1. Relation between the initial rate constants of the anaerobic oxidation of meta- and
para-substituted toluenes with cobalt(I1I) acetate.
6 --
__
4 -- __
2 --
_-
0 --
-_
-2
-- __
3-Br
I I 1 I
-4
Figure 2. Relation between the initial rate constants of the anaerobic oxidation of metu- and
para-substituted toluenes with manganese(II1) acetate.
2.4.5.2 Oxidation of Alkyl-Substituted Aromatic Compounds with Air 457
As a result, Hendriks et al. [ 1lc] found a relation between the initial rate con-
stants of the anaerobic oxidation of rneta- and para-substituted toluenes by Co"'
acetate and the Hammett substitution constant a+(at 93 "C; Figure 1).
For the reaction of Mn"' acetate with substituted toluenes in acetic acid (130 "C)
under anaerobic conditions, an analogous correlation between log(kIs/klH)and a+
exists (Heiba et al. [ 11a]; Figure 2). Here, however, the reaction is not the direct
interaction of Mn"' with the arene but the reaction of carboxymethyl radicals, gen-
erated from Mn"' acetate, with the a-hydrogen atoms of the alkyl group on the
arene (eqs. (22) and (23)).
M~"'(OAC)~ - M ~ " ( O A C+) *CH2COOH
~ (22)
X --
- (CsH4) - CH3 + *CH2COOH (CsH4) - CHp] + CHsCOOH (23)
A typical @-valueof -0.95 will give typical differences in reactivity [5a] which
can be adjusted by change of temperature, pressure, and catalyst concentration.
Rate-Controlling Factors
Table 2. Connection between relative reactivities and controlling factors [5a, 61.
Substrate Relative reactivity Temperature ["C] Pressure [psi]
C6H2(CH3)4 19.0 138 150
C6HZ(CH3)3COZH 0.97 Increase of Increase of
temperature pressure
C6H2(CH3)2(C02H)2 0.78
C&2(CH3)(COd93 0.08 204 450
cient systems often yield the best results, in spite of longer reaction times. The dan-
ger with less reactive feedstocks is that the more drastic reaction conditions that
are required lead to increased decomposition of solvent and substrate.
With a constant but low exhaust gas stream and a fixed catalyst composition
and concentration, the kinetics of the reaction being discussed are strongly depen-
dent on the oxygen mass transfer rate. In this case, the rate of oxidation is faster
than the transport rate of oxygen into the reaction phase. Thus the oxygen concen-
tration in the liquid phase is near zero, the concentration of oxygen in the exhaust
gas is less than 0.1 %. As a result, side reactions may occur; colored products are
often obtained.
Besides the oxygen transport, it is mainly the catalyst composition that is decisive
for optimal oxidation results. Here in most cases cobalt and manganese can
substitute for each other over a certain range, due to their synergistic behaviour.
Figure 3 shows the reaction times obtained for different CoMn catalyst systems
in the oxidation of 1 mol of 4-chlorotoluene at an oxygen partial pressure of 6 bar
(cf. Section 3.1 S).
Notice that the total reaction time is reduced to 50 % if only 10 % of the cobalt
is substituted by manganese. Interestingly the observed reaction times remain
almost constant until a C o N n ratio of 9:1 is reached. This demonstrates the
synergistic mechanism of the different metal ions. However, at manganese con-
centrations lower than 10 % of the total metal content, the reaction becomes
very slow. This indicates that there is one reaction step in the oxidation sequence
which is strongly catalyzed by manganese ions.
250 I I I I
1'
200 --
reaction
time 150 -:
[mini
Figure 3. Reaction times obtained for different C o N n catalyst systems in the oxidation
of 4-chlorotoluene.
h I\
100 I Y
conversion of substrate
80 -- __
60 -- -_
("/I
Z Co,M n [mmollmol]
Co:Mn = (Co+Mn):Br = 1
2.4.5.2.7 Applications
Building Blocks for Polymers [33]
The industrial importance of terephthalic acid or DMT, both building blocks for
poly(ethy1ene terephthalate) (PET), and phthalic acid anhydride (PTA) has already
been emphasized in the introduction. PET is a basic monomer for polyester poly-
mers used for the production of end-user products such as bottles, video tapes or
fine fashions, and environmentally beneficial packaging materials. Poly(butene
terephthalate) (PBT) shows thermal and mechanical properties superior to those
of PET because the “hard” segments provided by the linear terephthalate moiety
alternate with “soft” segments introduced by the -O(CH2),0- units of the 1,4-
butanediol component. This structural moiety can be extended to even more
flexible segments by the use of poly(ethy1ene glycol). With sufficiently long
[-O(CH,),O], segments (rn 2 12) one obtains thermoplastic elastomers (TPEs).
An example of a TPE is DuPont’s Hytrel@.
Also pioneered by DuPont, aromatic polyarnides, the so-called ararnides, were
the first in a series of high-performance speciality thermoplastics, derived from
aromatic dicarboxylic, tricarboxylic, or tetracarboxylic acids. Polymers named
Kevlar@(linear, rather rigid, used as fibers in bulletproof vests; the first commer-
cially available liquid crystal polymer, LCP), Nomex’ (less linear but also fairly
rigid structure, used as a substitute for asbestos; both by DuPont) and Twaron’
(Akzo) are generally obtained from the acid chlorides of terephthalic acid and
isophthalic acids, respectively, matched up with p- and rn-phenylenediamines.
For such high-molecular-weight polymers, the polymerization of these acid chlo-
rides and diamines is more troublesome than for other types of polymerization.
Therefore often, when possible, the corresponding acid anhydrides are used as
monomers. In 1984 Dart and Kraft introduced the copolyester Xydar@.In Xydar’
terephthalic acid is combined with 4,4’-biphenol and p-hydroxybenzoic acid to
yield a highly rigid structure (Structure 1).
-I.,o“o-o, 0
] “ ‘‘ / O 0 \
1 n
HOOC COOH
2
HOOC
COOH
fifi
are given in Structures 5-7.
HOOC / / 0
5
/ / COOH 04&
/ *%\
po
\
0 gsiY&
0 0 0
0
7
0 6 0
2.4.5.2 Oxidation of Alkyl-Substituted Aromatic Compounds with Air 463
Aromatic carboxylic acids are highly important, synthetically useful fine chemi-
cals, mostly used as intermediates to pharmaceuticals, agrochemicals, and pig-
ments, and as sophisticated high-price monomers for special high-performance
polymers. The obvious commerical importance of the further-developed Amoco
MC technology has thus stimulated an enormous amount of research activity
which has resulted in more than 300 different types of substrates that have been
oxidized using this method. Homogeneous liquid-phase oxidations are superior
to heterogeneous gas-phase alternatives.
A review of the patent literature since the mid 1980s concerning the oxidation
of alkyl-, acyl- or formyl-substituted aromatic compounds with air as oxidant and
heavy metal salts as catalysts reveals trends which may be tentatively summarized
as follows. On the basis of production volume and number of patents, the main
target is the development of new or improved routes to “di- and polycarboxylic”
acids such as terephthalic, phthalic, and isophthalic acids; trimellitic acid; tetracar-
boxybenzene; I,4-NDA or, on a much more important scale, 2,6-NDA from
methyl, ethyl, or isopropyl precursors; naphthalene tetracarboxylic acids; and to
a certain extent 4,4‘-dicarboxybiphenylicacid. Additionally there are increasing
efforts in the field of high-price oligomeric compounds, defined as compounds
of the type [(HO2C),PHI2X where X may be C=O, 0, S, OP(0-), 2,2’-propane
derivatives with dimethyl (6H) or di(trifluoromethy1) (6F) substituents in the
2,2’-position.
Besides the development of new polymer feedstocks, there are several targets in
the area of fine chemicals: thus all kinds of o-nitro configured systems seem to be
interesting; however, they are difficult to synthesize if no nitric acid-supported re-
action is applied. Halogen- and alkyl-, alkylamino- and aminosulfonyl-substituted
benzoic acids are of increasing importance for pharmaceuticals and agrochem-
icals, the latter often bearing comparable substitution patterns [38]. Polyhaloge-
nated aromatic acids are important targets, due to their various substitution possi-
bilities. Thus their production volume is constantly increasing. Benzoic acids car-
rying other alkyl substituents such as ethyl or di- or trimethyl groups are difficult
to synthesize with high selectivities and therefore permanent subjects of research
activity. This is also true for the oxidation of alkyl-substituted pyridine or quino-
line derivatives. Another field of activity is the selective conversion of alkyl-sub-
stituted aromatic aldehydes into the corresponding acids with high space-time
yields.
temperature from the standard 160" to more than 220", using specially tuned
catalysts, it is possible to increase the sty for batch operation by a factor of
more than ten.
For switching from batch to continuously operated reactor systems, sufficient
reaction rates are essential. This can be realized by properly synchronizing the
catalyst composition and the reaction temperature. To achieve this, reactor geo-
metry, oxygen inlet techniques, stirring geometry, stirrer speed, dosing rate of
the substrate, etc., have to be fine-tuned. Usually conversions higher than 95 %
can be reached without losing too much sty. The quality of conversion is de-
pendent on temperature, oxygen partial pressure, catalyst composition and con-
centration, and the dosing rate of the substrate. Very high substrate conversions
of > 98 % might require the implementation of a second-stage oxidation reactor,
e. g., a tube reactor with special gas inlet devices.
To re-use the mother liquor for multiple recycles, high chemoselectivities must
be ensured, especially when electron-rich aromatic compounds are oxidized.
Brownish or yellowish oxidation products are an indicator that oxygen concentra-
tions are too low during oxidation. High reaction temperatures and unspecified
catalyst compositions can cause full oxygen depletion. To provide best product
quality combined with minimized product and solvent loss, the oxygen consump-
tion should be between 110 and 150% of the theoretical value. The solvent oxi-
dation can be controlled by the catalyst concentration and the temperature.
Besides the developments described, stirred-tank reactors will stay as standard
reactors, but the implementation of other reactor types (e. g., bubble columns)
might be recommended: compared with stirred tank reactors the retention time
characteristics might be beneficial to substrate conversion and sty.
References
[1] (a) R. A. Sheldon, J. K. Kochi, Metal-Catalyzed Oxidations of Organic Compounds,
Academic Press, New York, 1981; (b) R. A. Sheldon, J. Dakka, Catal. Today 1994,
19, 215; (c) G. W. Parshall, S. D. Ittel, Homogeneous Catalysis, The Applications
and Chemistry of Catalysis by Soluble Transition Metal Complexes, 2nd ed.,
Wiley-Interscience, New York, 1992, p. 255-268.
[2] (a) IG-Farben AG (J. Binapfel, W. Krey), DE 522.255 (1931); (b) P. W. Sherwood,
Petrol. Proc. 1953, 8, 905.
[3] (a) Imhausen GmbH, (E. Katzschmann), DE 949.564 (1956); (b) Chemische Werke Wit-
ten GmbH, DE 969.994 (1958); (c) Chemische Werke Witten GmbH (E. Katzschmann),
DE 970.794 (1959); (d) Chemische Werke Witten GmbH (E. Katzschmann), DE
1.041.945 (1958); (e) Hercules Powder Co. (F. T. Parkinson), DE 1.114.472 (1961);
(f) K. Weissermel, H. J. Arpe, Industrial Organic Chemistty, 3rd ed., VCH Weinheim,
1988, p. 415; (8) Dynamit Nobel AG (H. K. Diessel et al.), CA 1.145.738 (1983); (f)
Dynamit Nobel AG (H. Buenger et al.), US 4.372.875 (1983); (h) Dynamit Nobel AG
(R. Modic et al.), US 4.642.369 (1987); (i) Hercofina (S. Takeda et al.), US 4.398.037
(1983); (j) Hercules (K. D. Black et al.), US 4.058.663 (1977); (k) Hoechst AG
(R. Bader et al.), US 4.683.034 (1987); (1) Tejin Ltd. (I. Hirose et al.), US 4.354.037
(1982).
References 465
[4] (a) Mid-Century Corp. (A. Saffer, R. S. Barker), US 2.833.816 (1959); (b) Mid-Century
COT. GB 810.020 (1959); ( c ) R. Landau, A. Saffer, Chem. Eng. Yrog. 1968, 64, 20; (d)
W. Partenheimer, Catalyses of Organic Reactions (Ed.: D. W. Blackburn), Marcel Dek-
ker, New York, 1990, Chapter 20; (e) W. Partenheimer, ACS Symp. Sex, No 523, chapter
7; (f) Amoco (M. M. Schwartz et al.), US 4.675.438 (1987); (g) Amoco (J. G. Hundley et
al.), US 4.769.487 (1988); (h) Amoco (D. E. James), US 4.782.181 (1988); (i) Mitsui
Petrochemical Ind. (S. Shiraki et al.), EP 261.892 (1988): (j)Amoco (J. K. Holtzhauser
et al.), US 4.786.621 (1988); (k) Mitsui Petrochemical Ind. (S. Shiraki et al.), EP 265.137
(1988); (1) Mitsubishi Chem. Ind. (H. Hashizume et al.), US 4.562.285 (1985); (m)
Mitsubishi Chem. Ind. (H. Hashizume et al.), US 4.772.748 (1988); (n) Amoco (M.
A. Zeitlin et al.), US 4.777.287 (1988): (0) ICI (A. R. Correy et al.), EP 181.127
(1986); (p) Toray Ind. (S. Kanehara et al.), JP Kokai 63-156.755 (1988); (9) Mitsubishi
Chem. Ind. (A. Tamaru et al.), JP Kokai 62-270.548 (1987).
[5] (a) W. Partenheimer, 15th Con$ Catalysis of Organic Reactions, Phoenix, AZ, 1994,
Paper no. 28; (b) D. M. Lewis, F. J. Sebelist, CA 817.445 (1978).
[6] (a) W. Partenheimer, 14th Con$ Catalysis of Organic Reactions, April 27, 1992; (b) J. K.
Darin, A. G. Bemis, US 4.895.978 (1987).
[7] (a) Monsanto Co. (R. A. Periana, G. F. Schaefer), US 5.068.407 (1991); (b) P. D. Riley,
5th Int. Symp. Activation of Dioxygen and Homogeneous Catalytic Oxidation, Texas
A&M University, 1993.
[8] (a) Mitsubishi Gas Chem. KK, JP 1.305.049 A (1988); (b) Mitsubishi Gas Chem. KK, JP
1.265.056 A (1989); (c) Amoco Corp., EP 329.273 (1988); (d) Mitsubishi Gas Chem.
KK, EP 324.342 (1988); (e) Teijin Petrochem., EP 315.100 (1987); (f) Mitsui Petrochem.
Ind. KK, JP 3.1.59.344 A (1986); (g) Teijin Yuka KK, JP 3.104.943 A (1986); (h) Teijin
Yuka KK, JP 3.066.150 A (1986); (i) Sumikin Kako KK, JP 2.255.448 A (1986); (i) Kur-
eha Kagaku Kogyo, GB 2.187.744 (1986); (k) Kureha Kagaku Kogyo, GB 2.187.743
(1986); (1) Mitsubishi Chem. Ind. KK, JP 2.061.947 A (1985); (m) Mitsubishi Chem.
Ind. KK, JP 2.061.946 (1985); (n) Dynamit Nobel AG, DE 3.529.381 (1985); (0) Teijin
Yuka KK, JP 1.246.143 A (1985); (p) Mitsubishi Chem. Ind. KK, JP 1.221.151 A (1985);
(9) Mitsubishi Gas Chem. KK, JP 1.024.541 A (1984); (r) Amoco (J. J. Harper, G. E.
Kuhlmann, K. D. Larson, R. Mcmahon, P. A. SancheL), US 5.183.933, WO 9.308.151
(1993); (s) Y. Kamiya, T. Taguchi, S. Futamura, Nippon Kagaku Kuishi 1987, 10, 1772.
[9] (a) BASF (H. Hagen, J. Dupuis), EP 529.426; (b) Nissan Chem. Ind. KK, JP 2.174.746
(1988); (c) Nissan Chem. Ind. Ltd. Japan (Y. Kamiya, S. Nitamura, S. Takigawa,
S. Araya, N. Tanaka), JP 02.174.746 A2 (1988); (d) Chem. Dynamics Dev., SE
8.700.657 A (1987); (e) BASF, DE 3.409.244 (1984); (f) IHARA, EP 2.749 (1977);
(g) Amoco (D. A. Young, M. E. Volling), US 4.906.771 (1987); (h) BASF, DE
4.128.348 (1991); (i) Amoco, US 4.906.771 (1989); (i) BASF, EP 371.362 (1988).
[ 101 (a) G. W. Parshall, S. D. Ittel, Homogeneous Catalysis, The Applications and Chemistry
of Catalysis by Soluble Transition Metul Complexes, 2nd ed., Wiley Interscience, New
York, 1992, p. 2.58-261: (b) R. A. Sheldon, J. K. Kochi, Adv. Catal. 1976, 25, 272.
[ 111 (a) E. I. Heiba, R. M. Dessau, W. J. Koehl, J. Am. Chem. Soc. 1969, 91, 138; (b) E. I.
Heiba, R. M. Dessau, W. J. Koehl, ibid. 1969, 91, 6830; (c) C. F. Hendriks, H. C. A. van
Beek, P. M. Heertjes, Ind. Eng. Chem., Prod. Res. Dev. 1978, 17, 256.
[ 121 E. J. Y. Scott, A. W. Chester, J. Phys. Chem. 1972, 76, 1520.
1131 (a) T. A. Cooper, W. A. Waters, J. Chem. Soc. B 1969, 687; (b) Y. Ichikawa, G. Yama-
shita, M. Tokashiki, T. Yamaji, J. Eng. Chern. 1970, 62, 38; (c) R. M. Dessau, S. Shih,
E. I. Heiba, J. Am. Chem. Soc. 1970, 92, 412.
[14] (a) R. A. Sheldon, J. K. Kochi, Metal-Catalyzed Oxidutions of Organic Compounds,
Academic Press, New York, 1981, pp. 34-35, 120-129; (b) D. C. Nonhebel, J. C. Wal-
ton, Free Radical Chemistry, CUP, Cambridge, 1974, p. 321; (c) D. Benson, Mecha-
466 2.4 Oxidations
nisms of Oxidation by Metal Ions, Elsevier, Amsterdam, 1976, pp. 41; (d) C. F. Hen-
driks, H. C. A. van Beek, P. M. Heertjes, Ind. Eng. Chem., Prod. Res. Dev. 1978,
17, 260; 1979, 18, 43; (e) C. F. Hendriks, H. C. A. van Beek, P. M. Heertjes, ibid.
1979, 18, 38; (f) A. M. Nemecek, C. F. Hendriks, H. C. A. van Beek, M. A. de
Bruyn, E. J. H. Kerckhoffs, Ind. Eng. Chem., Prod. Res. Dev. 1978, 17, 133; (g) M.
P. Czytko, G. K. Bub, ibid. 1981, 20, 481; (h) W. F. Brill, Ind. Eng. Chem. 1960, 52,
837; (i) A. S. Hay, J. W. Eustance, H. S. Blanchard, J. Org. Chem. 1960, 25, 616;
0 ) V. N. Sapunov, L. Abdenur, Kinet. Katal. 1974, 15, 20; (k) K. Sakota, Y. Kamiya,
N. Otha, Can. J. Chem. 1969, 47, 387; (1) M. Kashima, Y. Kamiya, Bull. Chem. Soc.
Jpn. 1974, 47, 481; (m) Y. Kamiya, M. Kashima, J. Catal. 1972, 25, 326; (n) Y.
Kamiya, M. Kashima, Bull. Chem. Soc. Jpn. 1973, 46, 905; ( 0 ) A. Onopchenko, J.
G. D. Schulz, R. Seekircher, J. Org. Chem. 1972, 37, 1414; (p) E. Baciocchi, L. Man-
dolini, C. Rol, J. Org. Chem. 1980, 45, 3906; (4) A. Onopchenko, J. G. D. Schulz,
R. Seekircher, J. Chem. Soc., Chem. Commun. 1971, 939; (r) A. Onopchenko, J. G. D.
Schulz, J. Org. Chem. 1972, 37, 2564; (s) T. Morimoto, Y. Ogata, J. Chem. Soc. ( B )
1967, 1353; (t) C. F. Hendriks, H. C. A. van Beek, P. M. Heertjes, Ind. Eng. Chem.,
Prod. Res. Dev. 1977, 16, 270; (u) Agency of Industrial Science and Technology,
Sanko Chemical Co. (J. Imamura, M. Takehara, K. Chigasaki, K. Kizawa), DE
2.605.678 (1975); (v) S. S. Lande, C. D. Falk, J. K. Kochi, J. Inorg. Nucl. Chern.
1971, 33, 4101; (w) C. F. Henriks, H. C. A. van Beek, P. M. Heertjes, Ind. Eng.
Chem., Prod. Res. Dev. 1979, 18, 43.
[15] (a) J. Hanotier, H. Hanotier-Bridoux, J. Chem. SOC.,Perkin Trans. 1973, 2, 1036;
(b) R. E. van der Ploeg, R. W. de Korte, E. C. Kooyman; J. Catal. 1968, 10, 52;
(c) H. J. den Hertog, C. E. Kooyman, J. Catal. 1966, 6, 347, 357; (d) R. van Helden,
E. C. Kooyman, Recl. Trav. Chim. Pays-Bas 1961, 80, 57.
[16] G. Jones, J. Chem. Res. 1982, 207.
[17] (a) R. A. Sheldon, J. K. Kochi, Metal-Catalyzed Oxidations of Organic Compounds,
Academic Press, New York, 1981, p. 129; (b) A. W. Chester, P. S. Landis, E. J. Y.
Scott, CHEMTECH 1978, 366.
[I81 (a) Teijin, DE 2.341.147 (1972); (b) Mid-Century, US 2.833.816 (1955); (c) Standard
Oil, US 2.420.960 (1973).
[ 191 (a) D. A. S. Ravens, Trans. Faraday SOC.1959,55, 1768; (b) Y. Kamiya, J. Catal. 1974,
33, 480.
[20] W. Partenheimer, in The Activation of Dioxygen and Homogeneous Catalytic Oxidation
(Eds.: D. H. R. Barton, A. E. Martell, D. T. Sawyer), Plenum, New York, 1993, p. 474.
[21] Eastman Kodak (D. C. Hull), US 2.673.217 (1957).
[22] (a) W. F. Brill, Znd. Eng. Chem. 1960, 52, 837; (b) H. S. Bryant, C. A. Duval, L. E.
McMakin, J. I. Savoca, Chem. Eng. Prog. 1971, 67, 69.
[23] (a) A. Onopchenko, J. G. D. Schulz, R. Seekircher, J. Chem. Soc., Chem. Commun.
1971, 939; (b) A. Onopchenko, J. G. D. Schulz, R. Seekircher, J. Org. Chem. 1972,
37, 1414; (c) A. Onopchenko, J. G. D. Schulz, J. Org. Chem. 1972, 37, 2564; (d) Sumi-
tom0 Chemical Co. (S. Hideaki, T. Hiroshige, 0. Motomasa, T. Kobayashi), JP
53.046.830 B4.
[24] R. A. Sheldon, J. K. Kochi, Metal-Catalyzed Oxidations of Organic Compounds,
Academic Press, New York, 1981, pp. 122-126.
[25] L. Bateman, Quart. Rev. Chem. SOC. 1954, 3, 147.
[26] H. Furst (Ed.), Autoxidution von Kohlenwasserstoflen, VEB Deutscher Verlag fur
Grundstoffindustrie, Leipzig, 1981, p. 21.
[27] (a) J. A. Howard, K. U. Ingold, Can. J. Chem. 1967, 45, 793; (b) J. A. Howard, K. U.
Ingold, M. Symonds, Can. J. Chem. 1967,46, 1017; (c) G. A. Russel, J. Am. Chem. Soc.
1956, 78, 1047.
References 467
X
I
H
m u 4 *a
1 R4 I H CN
Some of the earlier reviews summarizing this extensive chemistry are those of
Brown [8, 161, Hubert and Puentes [17], James [18], and Tolman [15]. Low-valent
organonickel chemistry was reviewed by Jolly and Wilke [19]. Newer develop-
ments, especially the employment of bidentate ligands for the generation of
more active catalysts as well as the induction of asymmetry in the product nitriles,
are generally reviewed by Casalnuovo and RajanBabu [20]; the exploration of
water-soluble catalysts for hydrocyanation of butadiene is summarized by
Bryndza and Harrelson [21].
olefin + H-M-CN
6
- n-olefin
I
H-M-CN
7
(31
(4) Reductive elimination, regenerating the catalytic active structure 5 and giving
the alkyl nitrile product 8 (step 4):
o-alkyl-M-CN
7a
- alkyl-CN
8
+ Mo
5
(5)
These simplified equations concentrate on the main features of the reaction and
explain most of the observations made. However, the actual mechanism also
includes the equilibrium constants of each reaction step, for most of them are
reversible [ 151.
erties in these reactions. However, this early stage of research was marked by its
empirical character and a lack of mechanistic insight [24].
A number of olefins are converted in the presence of tetrakis(tri-o-tolyl phos-
phite)nickel(O) into the corresponding nitriles. These additions yield the terminal
nitriles predominantly [ 151. Systematic investigations were performed on the hy-
drocyanation of olefins containing the norbornene skeleton 9 as a basic structure.
Table 1 demonstrates the development of catalysts to gain stereocontrol of product
formation.
Even in the early days of homogeneous hydrocyanation the reaction of norbor-
nene with hydrogen cyanide in the presence of tetrakis(tripheny1 phosphite)palla-
dium(0) 12 indicated the influence of steric factors, since exo-5-cyanobicy-
cl0[2.2. llheptane (Structure 10) is obtained stereospecifically. This result was
confirmed in similar reactions showing that the entering cyano group is directed
into the exo-position of the norbornene system [28]. This is due to the complexa-
tion of the palladium(0) center to the em-face of norbornene. Recent experiments
have also utilized the bicyclic system to demonstrate asymmetric hydrocyanation
induced by chiral palladium diphosphine complexes. Depending on the applied
ligand system 11-17, an enantiomeric excess (ee) up to 40% is obtained [25].
9 10
Ni[P(OR)& 11 77 - PI
Pd[P(OPh),l, 12 83 - [81
LzPdPPh2 H 13 68 20 [251
CL2
CO2Bu‘
13
(S, S)-“BPPM”
PdL2 14 60 10
14
(R, R)-“diop”
472 2.5 Reactions with Hydrogen Cyanide (Hydrocyanation)
Table 1. (Continued)
* Catalyst Structure Chemical Optical Ref.
yield I%] yield [%eel
PdLz 16 6 40
\ \ PPh2
16
(R)-"BINAP'
Ni(cod)2/BPhi/L 17 16 10
17
Q
OMe
To date the highest enantiomeric excess of 48 % reported for this substrate class is
obtained using a BINAPHOS palladium complex [25d]. Norbomene hydrocyana-
tion by acetone cyanohydrin using a Nio complex containing three C2-symmetric
binaphthyl fragments 15 gives, with a borane co-catalyst, the ex0 product in 58 %
chemical yield and an ee of 38 %. An analogous monophosphite-based ligand 17
lowers both chemical yield and optical purity in this reaction [26, 271. There are
2.5.3.1 Hydrocyanation of Non-Activated Monoolefins 473
CH -CHp
Et-Ni-L
I '7-
H-Ni-L2 18
CN I
24 CN
4
HCN
L
L A CHz -CH2
CH =CH2
'T I
I
CH -CHz
'7I
H-Ni-L
I
CN
20
ethane + Ni(CN)2
23 22
Newer investigations show the decisive role of the appropriate choice of ligand
system in controlling the reaction selectivity as well as the activity of the catalytic
system, usually expressed in terms of turnover number (TON) and turnover
frequency (TOF). Whereas phosphites are versatile ligands for the hydrocyana-
tion, phosphines form complexes with the corresponding metal catalysts which
exhibit hardly any activity [42]. This rather general finding for monodentate
ligands is explained by the observation that electron-withdrawing ligands like
phosphites and phosphinites facilitate the reductive elimination of the alkyl cya-
nide formed in situ, the rate-determining step in hydrocyanation.
When bidentate phosphines are employed as ligands enforcing wide bite angles
of approximately 100-120 O, the reaction selectivity is improved [43]. In this
connection xanthphos-type compounds enhance the reductive elimination step;
this is shown expressively in a study of the hydrocyanation of styrene, where
yields up to 95 % are obtained when xanthphos-type ligands enforcing large
bite angles of 105-106 O are used [43]. The xanthphos ligands were also applied
successfully in the hydrocyanation of terminal alkenes and w-unsaturated fatty
acid esters [44].
A number of olefins are readily hydrocyanated in the presence of NIL, or NiL4
[15], but usually catalyst turnover rates demanded (i.e., the number of moles of
product formed per mole of catalyst used) and the selectivity tends to be low. It
was found that Lewis acids are effective co-catalysts, which enable the reaction
pathway and therefore the reaction selectivity to be piloted and accelerate the
rate of hydrocyanation [lo]. Investigations on the promoting effect of Lewis
acids (e. g., A1CI3, ZnCI,, BPh3 [ 14, 441) imply the formation of a 1: 1 complex
between Lewis acid and NiL4, since at this ratio the reaction rate reaches a
maximum [40, 41, 451.
The influence of solvent on both selectivity and reaction rate is detectable.
Phenolic solvents were found to have a promoting effect on the reaction rate
and to increase the rate of straighthranched nitriles.
The stereoselectivity of the reaction was the target of several investigations.
The results clearly establish that the addition of hydrogen cyanide to olefins is
stereospecifically syn [33, 46-49]. Thus, reaction of terminal, deuterium-sub-
stituted olefins yields the corresponding syn addition products. Hydrocyanation
of 4-t-butyl cyclohex- 1-ene with deuterium cyanide confirmed these results. It
is found that the stereospecifity is independent of the catalyst metal employed,
since both nickel' and palladium' catalysis give the syn addition products [50].
The influence of steric factors on the reaction course has already been
mentioned; not only is the substituent bulk on the Lewis acid decisive, but also
the spatial demand of the substrate substituents. The influence of the olefin
substitution on the N/B rate (i.e., the ratio of 1inear:branched products) of the
product formation is shown in a study of olefins with differing degrees of steric
hindrance. Even by simply changing the substrate from propene to isobutene
(NiL4:L:A1Cl3 = 1:5:3) the N/B rate changes from 1.5 to > 9 9 [45b]. The
importance of regiocontrol of the hydrocyanation is particularly pronounced in
the synthesis of naproxen and ibuprofen, two antiinflammatory drugs, which
can be synthesized via a nitrile intermediate (see Section 2.5.3.2.1).
476 2.5 Reactions with Hydrogen Cyanide (Hydrocyanation)
H
solvent r\ 1.~rJ
Ni(COD)2 + P P ------+ P P /J"CN (6)
rt 'Ni/ 2. HCN I solvent Ar Me
(COD) > 95 %
Hydrocyanation of styrene 26 (eq. (7)) has been examined in some detail. With
Ni[P(O-~-tolyl)~]~ 27 the branched nitrile 29 is strongly favored over the linear
one, which is explained by the intermediary formation of a detectable alkyl spe-
cies 28. The stability of this intermediate is attributed to the donation of aromatic
ring electrons to the coordinatively unsaturated metal center. Crystal structures of
related compounds are reported in the literature [53, 541.
2.5.3.2 Hydrocyanation of Functionalized Olefins 477
r I 1 I
26
ZI
L 28 1 29
X
& - ,&icN
/ /
cat.
HCN31
(tab. 2)
/ /
CH3
X = H; OMe s - (-9
30 32
cat. = Ni(cod)pI L
"'oTz-R
R'O
Y
X
2
R = alkyl, aryl, or other sugar residue
= 0, C, S or N (u-or ,!I-glycoside)
X, Y = OPAr,, N(R)PAr,, OP(OAr),, OAsAr,, Pr,
* = variable configuring the sugar
R' = protecting group
Other publications deal with the performance of this reaction employing NiL4
or Lewis acid promoters which are employed as an additive to decrease the degree
of polymerization [58,59]. p-Isobutylstyrene (a precursor for ibuprofen) is hydro-
cyanated in the presence of the same catalyst, affording the branched product in
65-70 % yield.
2.5.3.2.2 Cyanoolefins
Non-conjugated cyanoolefins are hydrocyanated in the presence of tetrakis(tri-
p-tolyl phosphite)nickel(O) at 25 "C. Characteristic in this reaction is the relative
stability of the RNiL2CN intermediates which allows spectroscopic observation of
these species either by NMR or IR. The ratio of linearbranched products in the
unpromoted reaction is strongly dependent upon the bulkiness of the substrate
[15] (Table 3).
The addition of triorganoboranes allows - depending on bulk and electronic
properties of the organo-substituent - the control of the reaction regioselectivity
[lo, 151. However, the rate of product formation is reduced and the product
distribution is shifted in favor of the linear product [15, 451.
2.5.4 Hydrocyanation of Alkynes 479
HCN3-BN
2: 1
NC/J\CN
dCN
2M3BN
16: 1
NC CN
~ ~~
D
H = N DCN (9)
34
33 35 36
ratio 35:36 = 6:1
480 2.5 Reactions with Hydrogen Cyanide (Hydrocyanation)
R-CH2X -'
HCN
Hz:
Nio
R
37 38 39
R = H or Ph x = -(CH2),0Me, -NHAc
Y = -0-= 39a
Y = -N(H)- = 39b
2.5.5.1 Adiponitrile Synthesis via Hydrocyanation of Butudiene 48 1
be separated into three stages [68, 691: (1) synthesis of mononitriles by hydro-
cyanation of butadiene, (2) isomerization, (3) synthesis of dinitriles.
Equation (11) gives mechanistic proposals for the three different stages of the
adiponitrile process. The initiating reaction stage affords via monohydrocyanation
of butadiene two isomeric mononitriles, 3-PN 40 and 2M3BN 41 as the by-prod-
uct (cf. Table 3). A copper-based catalyst has been reported that accomplishes the
reaction at this stage with 90% selectivity to 3-PN [68].
CH3-CH=CH-CH2-CN 70%
-L
100 "C
+ HCN
NiL4
3-PN 40 (11)
H2C=CH-CH-CH3 30 Yo
CN
2M3BN 41 L = (Ar0)3P-
In the first stage Lewis acids are absent and further hydrocyanation of the
monoolefin products 3-PN 40 and 2M3BN 41 does not readily occur. The
monocyanation of butadiene is similar to HCN addition to olefins. An individual
feature of hydrocyanation of conjugated dienes is the intermediate appearance of
n-allylic complexes 43, which participate in the successive carbon-carbon
coupling. Equations (12) and (13) demonstrate the reaction of butadiene with
the hydrido-nickel complex 42 leading to formation of nitrile 40 (a) and explain
the generation of byproducts, i.e., the branched nitrile 41 via an alternative
pathway (b) [68-701.
HNiL3(CN) + -
2
I
NILz
42
+L I
CN
43
- CH3-CH=CH-CH*--CN
- b
40
HzC=CH-CH-CH3
I
CN
43 41
In the second stage the product mixture is isomerized into a mixture of 3- and
4-pentene nitriles 40/41 using a similar nickel(0)-based catalyst system and a
Lewis acid such as ZnC1, as promoter. At this stage it is imperative to avoid
the formation of other isomers. Actually we have to differentiate between two
different isomerization processes: the isomerization of 2M3BN to 3-PN and
successive isomerization of 3-PN to the different n-cyanonitriles. It is crucial
for product distribution to control these distinct equilibrium equations. The
most stable conjugated nitrile, CH3CH2CH=CHCN (2-PN), is reported to act as
a reaction inhibitor in the final stage since it poisons the catalyst. Fortunately
2.5.5.1 Adiponitrile Synthesis via Hydrocyanation of Butadiene 483
3-PN is isomerized to 4-PN much faster than to 2-PN [lo]. The isomerization of
the 3-PN/2M3BN mixture from the first stage is effectively catalyzed by Lewis
acids to give both isomers in proportions approaching their thermodynamic
ratio of 93:7.
These last steps already contain the isomerization operation which proceed via
the equilibration a and b in eq. (13). The reversibility of CN-carbon bond for-
mation is also crucial. 3-PN itself is equilibrated with 4-pentene nitrile (4-PN,
44), so that in the last step mainly the isomeric straight-chain nitriles are available
for hydrocyanation.
The final step comprises hydrocyanation of the isomeric 3-PN/4-PN mixture to
afford the reaction product adiponitrile (ADN, 48) and as byproducts major
amounts of 2-methylglutaronitrile (2-MGN) 49 and smaller amounts of ethyl
succinonitrile (ESN) 50. Scheme 2 demonstrates the importance of adjusting
the catalyst system as well as the Lewis acid promoter to the reaction demands,
since the equilibria are influenced by structural features of both 1711. The selec-
tivity at the branch point a is insensitive to electronic changes on the Lewis
acid, whereas the bulk of the Lewis acid substituent is crucial for reaction control
[72]. Product formation proceeds via the corresponding n-alkyl-nickel complexes
45-47. Replacement of ZnClz by triphenylboron improves the selectivity to ADN
48 in the last step tremendously, to > 90 %, at a conversion rate of 99 % 1691.
Anhydrous triorganotin salts, R3SnX, with synthetically tunable substituents
R were utilized to examine the steric and electronic effects on the selectivity
in nickel(0)-catalyzed pentene nitrile hydrocyanation [7 11. Synergistic effects
between two Lewis acid promoters, Ph3B/Ph3SnPh3BCNin a ratio of 19.1:1,
are reported to increase the stereoselectivity of adiponitrile formation in the hydro-
cyanation of 3- and 4-PN [72]. The use of water-soluble ligands such as the
sodium salt of tri(m-sulfonatopheny1)phosphine (TPPTS) has been explored for
the hydrocyanation of butadiene to facilitate catalyst recovery and recycle from
these high-boiling organic products [2I].
-CN
40
A = Lewis acid
for ZnClp: ADN 83 % CN*A 47
for Ph3B: ADN > 90 %
0-complexes
-
7/
CN
Me?EtCN
CN
"&CN
NC
Q NC 4 OCN
2.5.6 Hydrocyanation of AldehydedKetones 485
Allene hydrocyanation yields the isomeric nitriles (see Table 4) containing two
or three allene units. The product formation arises via allene insertion into a ?I-
ally1 nickel cyanide bond, followed by reductive elimination to give the cor-
responding nitriles. Hughes and Powell discuss an analogous insertion of allene
into a n-allylpalladium acetylacetonate [73]. Hydrocyanation of 1,3- or 1,5-hexa-
diene affords, starting with either diene, the same P,y-unsaturated nitriles as major
products, indicating double-bond migration during the reaction course [74].
Campi and Probert suggest that product formation from hydrocyanation of dienes
may be controlled by the thermodynamic stability of intermediate allylnickel spe-
cies and the kinetics of cyanide transfer of either terminal of such a system. In this
connection the hydrocyanation of 1-phenylbuta- 1,3-diene was investigated, which
gives (E)-2-methyl-4-phenylbuta-3-enenitrile as the sole product [70].
The hydrocyanation of 1,3-~yclohexadienedoes not require the presence of
Lewis acids, in contrast to the results found in the case of HCN addition to mono-
olefins [ l l , 74, 751.
vided catalytic feasibility. Equation (14) shows the model reaction of benzalde-
hyde 51 to (R)-mandelonitrile 53 under the conditions described [84]. Trimethyl-
silyl cyanide 52 is employed as an equivalent for HCN.
1. L-DipVTi(Oi-Pr)4
20 mol %
OH,...CN
DCM/O"C/l8h
51 52 53
(R)-mandelonitrile
91 % e e
84 % chern. yield
Another efficient process has been described for the silylcyanation of aldehydes
in the presence of salen-titanium alkoxide complexes [86]. When a chiral C2 sym-
metric bis(dihydrooxazo1e)-Mg" complex is employed with aldehydes as sub-
strates, both excellent chemical yields and enantiomeric excesses are obtained
[87]. Chiral titanium complexes are also derived from optically active sulfoxi-
mines and a titanium alkoxide precursor [%I.
Another catalyst system which shows a good performance in catalytic activity
as well as asymmetric induction is formed in situ, starting from titanium(1V) alk-
oxides and the Schiff bases of acyclic dipeptides 55ah.
H
(), + HCN
10 mol% Ti(OEt)4/55a/b
PhCHg-40 "C
*
R' H
56 57
R' = aryl, heteroaryl (R)-cyanohydrin
References
[ l ] D. T. Mowry, Chem. Rev., 1948, 42, 189.
[2] Anon., Cyanides in Organic Chemistry, A Literature Review, Electrochemicals Depart-
ment, E. I. DuPont de Nemours and Co., Wilmington, Delaware, 1962.
[3] P. Kurz, Liebigs Ann. Chem. 1951, 572, 23.
[4] E. I. DuPont de Nemours & Co. (D. D. Davis, L. Scott), US 3.278.575 (1966).
[ S ] E. I. DuPont de Nemours & Co. (D. D. Davis), US 3.278.576 (1966).
[6] E. I. DuPont de Nemours & Co. (D. D. Davis), US 3.282.981 (1966).
488 2.5 Reactions with Hydrogen Cyanide (Hydrocyanation)
[7] For a review see: W. Nagata, M. Yoshioka, Org. React. 1977, 25, 255.
[8] E. S. Brown, in Organic Synthesis via Metal Carbonyls (Eds.: I. Wender, P. Pino), 1977,
p. 672; see references cited therein.
[9] E. I. DuPont de Nemours & Co. (P. Arthur Jr., B. C. Pratt), US 2.571.099 (1951).
[lo] C. A. Tolman, J. Chem. Educ. 1986, 3, 199.
[ l l ] C. A. Tolrnan, J . Am. Chem. SOC.1970, 92, 4217.
[12] C. A. Tolman, J. Am. Chem. Soc. 1970, 92, 6785.
[13] C. A. Tolrnan, J. fnorg. Chem. 1972, 11, 3128.
[14] C. A. Tolman, W. C. Seidel, J. D. Druliner, P. C. Domaille, Organometallics 1984,
3, 33.
[15] C. A. Tolman, R. J. McKinney, W. C. Seidel, J. D. Druliner, W. R. Stevens, Homogenous
Catalyzed Olefin Hydrocyanation, Adv. Catal. Ser., Vol. 33, Academic Press, New York,
1985, p. 1.
[16] E. S. Brown, Asp. Homogen. Catal. 1974, 2, 57.
[17] A. J. Hubert, E. Puentes, Catalysis in C, Chemistry (Ed.: W. Keim), Reidel, Dordrecht,
1983, p. 219.
[ 181 B. R. James, in Comprehensive Organometallic Chemistry (Eds.: G. Wilkinson, F. G. A.
Stone, E. W. Abel), Pergamon, Oxford 1982, p. 353.
[19] P. W. Jolly, G. Wilke, in The Organic Chemistry of Nickel, Vol. 1, Academic Press,
New York, 1974.
[20] (a) A. L. Casalnuovo, T. V. RajanBabu, in Transition Metals in Organic Synthesis (Eds.:
M. Beller, C. Bolm), Wiley-VCH, Weinheim, 1998, p. 91; (b) T. V. RajanBabu, A. L.
Casalnuovo, T. A. Ayers, Adv. Catal. Processes, Vol. 2 (Asymrn. Catal.), JAI Press
Inc. 1997, p. 1.
[21] H. E. Bryndza, J. A. Harrelson, in Aqueous-Phase Orgaizometallic Catalysis (Eds.:
B. Cornils, W. A. Herrmann) Wiley-VCH, Weinheim, 1998, p. 393.
[22] P. Arthur Jr., D. C. England, B. C. Pratt, G. M. Whitman, J. Am. Chem. Soc., 1954, 70,
5364.
[23] E. I. DuPont de Nemours & Co. (P. Arthur Jr., B. C. Pratt), US 2.666.780 (1955); Chem.
Abstl: 1955, 49, 76; idem, US 2.666.748 (1955); Chem. Abstr: 1955, 50, 1774.
[24] E. I. DuPont de Nemours & Co. (W. C. Drinkard Jr., R. V. Lindsey Jr.), GB 1.104.140
(1968); Chem. Abstr: 1968, 68, 77795, US 3.496.215; BE 698.333, NL 67.05556; US
3.496.217 (1968), Chem. Abstr: 1969; 71; 300.92Q.
[25] (a) M. Hodgson, D. Parker, R. J. Taylor, G. Ferguson, Organometallics 1988, 7 , 1761; (b)
T. V. RajanBabu, A. L. Casalnuovo, Comprehensive Asymmetric Catalysis, 1-111,
Springer, Berlin, 1999, Vol. 1, p. 367; (c) A. L. Casalnuovo, T. V. RajanBabu, Chirality
If, Wiley, Chichester, 1997, p. 309; (d) T. Hiriuchi, E. Shirakawa, K. Nozaki, H. Takaya,
Tetrahedron: Asymmetry 1997, 8, 57.
[26] M. J. Baker, P. G. Pringle, Chem. Commun. 1991, 18, 1292.
[27] V. V. Dunina, I. P. Beletskaya, Zh. Org. Khim. 1992, 28(11), 2368.
[28] E. A. Rick, E. S. Brown, J. Chem. SOC.D 1969, 112.
[29] M. Hodgson, D. Parker, J. Organomet. Chem. 1987, C27, 325.
[30] P. S. Elmes, W. R. Jackson, J. Am. Chem. Soc. 1979, 101, 6128.
[31] P. S. Elmes, W. R. Jackson, Aust. J. Chem. 1982, 35, 2041.
[32] W. R. Jackson, C. G. Lovel, Aust. J. Chem. 1982, 35, 2053.
[33] W. R. Jackson, C. G. Lovel, Tetrahedron Lett. 1982, 1621.
[34] R. Thornson, W. R. Jackson, D. Haarburger, E. I. Klabunovsky, V. A. Pavlov, Aust.
J. Chem. 1987, 40, 1083.
[35] G. Parrinello, J. K. Stille, J. Am. Chem. Soc. 1987, 109, 7122.
[36] M. Hodgson, D. Parker, R. J. Taylor, G. J. Ferguson, J. Chem. Soc., Chem. Commun.
1987, 1309.
References 489
1371 E. A. Rick, E. S. Brown, Abstr: Am. Chem. Soc. Pet. Div. Chem. Reprints 1969, B29, 14.
[38] (a) W. C. Drinkard, D. R. Eaton, J. P. Jesson, R. W. Lindsey, J. Inorg. Chem. 1970, 9,
392; (b) R . A. Schunn, .I. Inorg. Chem. 1970, 9, 394; (c) G. K. McEwen, C. J. Rix,
M. F. Traynor, J. G. Verkade, J. Inorg. Chem. 1974, 13, 2800; (d) C. A. Tolman, J. Am.
Chem. Soc. 1970, 92, 6785; (e) J. D. Dmliner et al., J. Am. Chem. Soc. 1976, 98, 2156.
1391 E. I. DuPont de Nemours & Co. (W. C. Drinkard Jr., B. W. Taylor), BE 723.382; NL
6.815.812, DE 1.807.087 (1969), Chem. Abstr: 1969; 71; 101.304.
[40] E. I. DuPont de Nemours & Co. (W. C. Drinkard Jr.), US 3.496.218; FR 1 S44.658, NL
6.706.555, GB 1.112.539; BE 698.332 (1968) Chem. Abstl: 1968, 69, 26810P.
[41] E. I. DuPont de Nemours & Co. (W. C. Drinkard Jr.), DE 1.806.096; Chem. Abstr: 1969,
71, 30.093; NL 15.560; BE 723.126 (1968).
1421 T. Horiuchi, E. Sirakawa, K. Nozaki, H. Takaya, Tetrahedron: Asymmetiy 1997, 8, 57.
[43] (a) P. W. N. M. van Leeuwen, P. C. J. Kamer, J. N. H. Reek, Pure Appl. Chem. 1999, 71,
1443; (b) W. Goertz, W. Keim, D. Vogt er al., J. Chem. Soc., Dalton Trans. 1998, 2981;
(c) M. Kranenburg, P. C. J. Kamer, P. W. N. M. van Leeuwen et al., J. Chem. Soc., Chem.
Commun. Trans. 1995,2177; (d) P. W. N. M. van Leeuwen et al., Chem. Rev. 2000,100,
2741; (e) P. Dierkes, P. W. N. M. van Leeuwen, J. Chem. Soc., Dalton Trans. 1999, 1519.
[44] W. Goertz, P. C. J. Kamer, P. W. N. M. van Leeuwen, D. Vogt, J. Chem. Soc., Chem.
Commun. 1997, 1521.
[45] (a) C. A. Tolman, J. Am. Chem. Snr. 1974, 96, 2780; (b) B. W. Taylor, H. Swift, J. Catal.
1972, 26, 254.
[46] W. R. Jackson, C. G. Lovel, Aust. J. Chem. 1982, 10, 2053.
1471 J. E. Backvall, 0. S. Andell, J. Chem. Soc., Chem. Commun. 1981, 1098.
[48] W. R. Jackson, C. G. Lovel, Tetrahedron Lett. 1982, 1621.
[49] G. Pamnello, J. K. Stille, J. Am. Chem. Soc. 1987, 109, 7122.
[ S O ] W. R. Jackson, P. Perlmutter, Org. Synth. Interdiscipl. Challenge, (Eds.: Streith Jacques,
H. Prinzbach) IUPAC Symp., 5th Meeting, 1984, 55.
[SI] S. Krill, K. Huthmacher, Degussa AG, unpublished results.
[52] M. Yan, Q. Xu, A. S. C. Chan, Tetrahedron: Asymmetry 2000, 11, 845.
[53] H. Werner, R. Feser, J. Organomet. Chem. 1982, 232, 351.
1541 F. A. Cotton, M. D. LaProde, J. Am. Chem. Soc. 1968, 90, 5418.
[55] (a) T. V. RajanBabu, A. L. Casalnuovo, Pure Appl. Chem. 1994, 66(7), 1535; (b) A. L.
Casalnuovo, T. V. RajanBabu, T. Warren, Chem. Ind. 1995, 62, 569.
[56] (a) 0. Fumiyuki, H. Tamino et al., Kikan Kakagi Sosetsu 1993, 19, 115; (b) W. A. Nu-
gent, T. V. RajanBabu et al., Science 1993, 259, 479; (c) T. V. RajanBabu, A. L. Casal-
nuovo, J. Am. Chem. Soc. 1992, 114,6265; (d) T. V. RajanBabu, A. L. Casalnuovo et al.,
J. Am. Chem. Soc. 1994,116,9869;(e) T. V. RajanBabu, A. L. Casalnuovo, Comprehen-
sive Asymmetric Catalysis I-Ill, Vol. 1, Springer, Berlin, 1999, p. 367; (0A. L. Casal-
nuovo, T. V. RajanBabu, Chirality 11, Wiley, Chichester, 1997, p. 309.
1571 (a) T. V. RajanBabu, A. L. Casalnuovo, J. Am. Chem. Soc. 1996, 118, 6325; (b) T. V.
RajanBabu, A. L. Casalnuovo, T. A. Ayers, Adv. Catal. Processes, Vol. 2 (Asymm.
Catal.), JAI Press Inc. 1997, p. 1 .
[58] W. A. Nugent, R. J. McKinney, J. Org. Chem. 1985, 50, 5370.
[59] W. A. Nugent, R. J. McKinney et al., Am. Chem. Soc. Adv. Chem. Ser:, 1992,230,479.
[60] W. R. Jackson, C. G. Lovel, J. Chem. Soc., Chem. Cornrnun. 1982, 1231.
[61] W. R. Jackson, P. Perlmutter, Chem. Br: 1986, 338.
[62] W. R. Jackson, C. G. Lovel, Aust. J. Chem. 1983, 36, 1975.
1631 G. D. Fallon, N. J. Fitzmaurice, W. R. Jackson, P. Perlmutter, J. Chem. Soc., Chem. Com-
mun. 1985, 4.
[64] W. R. Jackson, P. Perlmutter, A. J. Smallridge, Tetrahedron Lett. 1988, 29, 1983.
[65] S . L. Buchwald, S. J. LaMaire, Tetrahedron Lett. 1987, 28, 295.
490 2.5 Reactions with Hydrogen Cyanide (Hydrocyanation)
[66] (a) N. Rosas, A. Cabrera, P. Sharma, J. L. Arias et al., J. Mol. Catal. A: 2000, 156, 103;
(b) T. Funabaki, H. Sato, N. Tanaka et al., J. Mol. Catal. A: 1990, 62.
[67] W. Keim, A. Behr, J. P. Biol, J. Weisser, Erdol, Kohle, Erdgas, Petrochemie, Brennst.-
Chem., 1982, 35, 436.
[68] R. Pearce, Catal. Chem. Proc. 1981, 2, 194.
[69] R. Whyman, Crit. Rep. Appl. Chem. 1985, 12, 128.
[70] E. M. Campi, P. S. Elmes, W. R. Jackson, C. G. Lovel, M. K. S. Probert, Aust. J. Chem.
1987, 46, 1061.
[71] R. J. McKinney, W. A. Nugent, Organometallics, 1989, 8, 2871.
[72] E. I. DuPont de Nemours & Co. (R. J. McKinney, R. B. Osborne), US 4.874.884,
A 891017, (1989) EP 0. 336.314 A2; Chem. Abstr: 1990, 112, 9 8 0 3 8 ~ .
[73] R. P. Hughes, J. Powell, J. Organomet. Chem. 1973, 60, 409.
[74] W. Keim, A. Behr, H.-0. Luhr, J. Weisser, J. Catal. 1982, 78, 209.
[75] J. E. Backvall, 0. S. Andell, Organometallics 1986, 5, 2350.
[76] G . Bredig, P. S. Fiske, Biochem. Z. 1912, 46, 7 .
[77] See references in K. Narasaka, N. Iwasawa, Organic Synthesis: Theory and Applica-
tions, Vol. 2, 1993, p. 93.
[78] (a) F. Effenberger, J. Eichhorn, J. Roos, Tetrahedron; Asymmetry 1995, 6, 271;
(b) M. Hayashi, T. Miyamoto, T. Inoue, N. Oguni, J. Org. Chem. 1992, 58, 1515;
(c) R. Gregory, S. Roberts et al., Tetrahedron Lett. 1999, 10, 7407.
[79] J. Marcus, G. W. M. Vandermeulen, J. Brussee, A. van der Gen, Tetrahedron Asymmetry
1999, 10, 1617.
[80] (a) E. F. Kogut, J. C. Thoen, M. A. Lipton, J. Org. Chem. 1998, 63, 4604; (b) Shell Oil
Co. (D. W. Stoutamine, C. H. Tieman), US 4.560.515 (1985) and references in [25b].
[81] H. Ohno, A. Mori, S. Inoue, Chem. Lett. 1993, 375.
[82] (a) Y. Kawasaki, A. Fuji et al., J. Org. Chem. 1999, 64, 4214; (b) A. Fuji, Y. Kawasaki
et al., Kidorui 1998, 32, 306.
[83] (a) H. Minamikawa, S. Hayakawa, T. Yamada, N. Iwasawa, K. Narasaka, Bull. Chem.
Soc. Jpn. 1988, 61, 4379; (b) K. Narasaka, Stereocontrolled Organic Synthesis, Black-
well, Oxford, 1994, p. 17.
[84] M. Hayashi, T. Matsuda, N. Oguni, Chem. Commun. 1990, 19, 1364.
[85] (a) M. Hayashi, Y. Miyamoto, T. Inoue, N. Oguni, Chem. Commun. 1991, 24, 1752;
(b) E. J. Corey, D. Barnes-Seeman, T. E. Thomas, Tetrahedron Lett. 1997, 38, 4351;
(c) Z. Guo-Fu, Y. Chemg-Lie, J. Mol. Catal. A: 1998, 132, L1.
[86] Y. Jiang, L. Gong et al., Tetrahedron 1997, 53, 14327.
[87] E. J. Corey, Z. Wang, Tetrahedron Lett. 1993, 43, 4001.
[88] C. Bolm, P. Muller, K. Harms, Actu Chem. Scand. 1996, 50, 305.
[89] A. Mori, H. Nitta, M. Kudo, Sh. Inoue, Tetrahedron Lett. 1991, 32, 4333.
[90] (a) K. Narasaka, T. Yamada, H. Minamikawa, Chem. Lett. 1987, 2073; (b) M. T. Reetz,
S. H. Kyung, C. Bolm, T. Zierke, Chem. Lett. 1986, 824.
[91] A. Abiko, G. Wang, Tetrahedron 1998, 54, 11405.
[92] A. van der Zeijden, C. Mattheis, J. Organomet. Chem. 1999, 584(2),274-285.
[93] (a) M. Sigman, E. N. Jacobsen, J. Am. Chem. Soc. 1998, 120(19), 49014902;
(b) M. Sigman, P. Vachal, E. N. Jacobsen, Angew. Chem., Znt. Ed. 2000, 39(7),
1279-1281; (c) P. Vachal, E. N. Jacobsen, Org. Lett. 2000, 2(6), 867-870.
[94] (a) M. Sigman, E. N. Jacobsen, J. Am. Chem. Soc. 1998, 120, 5315-5316; (b) M. Taka-
mura, Y. Hamashima, H. Usuda, M. Kanai, M. Shibasaki, Angew. Chem., Znt. Ed. 2000,
39(9), 1650-1652.
Applied Homogeneous Catalysis with Organometallic
Edited by Boy Cornils & Wolfgang A. Herrmann
© Wiley-VCH Verlag GmbH, 2002
2.6.1 Hydrosilylation
\ I I \
-Si-C-CH -Si-C=CH-
/ I I / I
/ -Si-0-NH-
/
\
Scheme 1 -Si-N-NH-
/ I
R’
ds and d") is followed by migratory insertion of alkene into an M-H bond and the
resulting metal(silyl)(alkyl) complex undergoes reductive elimination by Si-C
bond formation and regeneration of the metal-alkene complex in excess of alkene.
Since a facile reductive elimination of silylalkanes from alkyl-[MI-SiR, species
was not well established in stoichiometric reaction, a modified Chalk-Harrod me-
chanism was proposed [ 131 to explain the formation of unsaturated (vinylsilane)
organosilicon products, which involves the alkene insertion into the metal-silyl
bond followed by C-H reductive elimination (Scheme 2) [14].
A recent detailed theoretical study of the platinum-catalyzed hydrosilylation
of ethylene [15] led to a conclusion that this process proceeds through the
Chalk-Harrod mechanism. The rate-determining step in this mechanism is the
isomerization of the Pt(silyl)(alkyl) complex formed by ethylene insertion into
the Pt-H bond, and the activation barrier of this step is 23 kcal mol-' for R =
Me and -26 kcal mol-' for R = Cl). In the modified Chalk-Harrod mechanism,
however, the rate-determining step is ethylene insertion into the Pt-SiR, bond
and its barrier is 44 kcal mol-' for R = Me and 60 kcal mol-' for R = C1.
The Chalk-Harrod mechanism has been widely accepted with various modifi-
cations to account for the hydrosilylation of other multiple bonds (C-C), C=O,
C=N), homogeneously catalyzed by various metal complexes.
The high catalytic activity of transition metal complexes in which an unsatu-
rated compound (e. g., olefin) and silicon hydride take part gives rise to various
side reactions, involving processes of olefins (isomerization, oligo- and poly-
merization, hydrogenation, and metathesis) and/or reaction of silicon hydrides
(redistribution, dehydrocoupling) as well as those reactions in which both sub-
strates are involved (telomerization, dehydrogenative silylation of olefin, reduc-
tion of organic substrate) [2, 16, 171. Some of the reactions mentioned are useful
in the search for novel and efficient methods of synthesis of molecular and macro-
molecular compounds.
However, since a large number of different multiple bonds may be involved in
the hydrosilylation itself, it offers many convenient synthetic routes to organosi-
licon reagents (hydrosilylation of carbon-carbon bonds) and also a unique and
very efficient method for selective reduction of the carbon-heteroatom (oxygen,
nitrogen) bond, including asymmetric synthesis. The real scope and limitations
of hydrosilylation as a synthetic method were recently reviewed in various sur-
veys, particularly those by Ojima [1, 41, Marciniec et al. [2, 31, Lukevics et al.
[ 5 ] , Brook [lo] and Hiyama and Kusomoto [18] (olefins). The formation of the
Si-C bond has been developed for almost 50 years and is based on the addition
of the Si-H bond to the carbon-carbon bond of alkenes, arylalkenes, cyclo-
alkenes, alkadienes and -trienes, and alkynes, as well as all their derivatives
with functional groups. Commercial production of silane coupling agents and
adhesives is based on such processes [19, 201.
The catalytic addition of substituted silanes to olefins occurs predominantly ac-
cording to the anti-Markovnikov rule, resulting in alkylsilanes with terminal silyl
groups, but under some conditions (e. g., with a catalyst such as Pd, Ni complexes
[ 1, 21) this product is accompanied by an a-adduct, i.e., one containing an internal
silyl group.
494 2.6 Hydrosilylution and Related Reactions of Silicon Compounds
CH3
I
?43
n H-Si-CH=CH-Si-CH=CH2
CH3
I
- H2PtCIe
90-100"c 1::; y 3
Si-CH=CH-Si-CH2-CH2
I AH3
I" (l)
The hydrosilylation of unsaturated polymers (e. g., polybutadiene, polyiso-
prene, polyesters, other polyenes, polycarbonates) with a silane having hydro-
lyzable substituents at Si atoms has been reviewed recently [26]; it leads to poly-
meric systems with enhanced activity toward mineral fillers. Both >C=C< and
carbonyl bonds are capable of hydrosilylation (eq. (2)).
-(CH2CH=CHCH2),- + (R013SiH cat' * (CH2CH2CHCH2)"
I (2)
Si(OR)3
This modification is connected with a reversed use of the silane (siloxane) cou-
pling agents. On the other hand, the hydrosilylation reaction is commonly applied
as a method of crosslinking organic polymers containing vinyl and ally1 groups
with siloxanes and polysiloxanes with Si-H functionality (e. g., [27]).
2.6.1.2 Homogeneous Catalysts 495
by Lewis et al. have suggested that various widely used hydrosilylation catalysts
derived from metal halides (e. g., the Karstedt catalyst) are colloidal in character
[36-391. The Karstedt catalyst, under conditions where [Si-HI < [olefin], can
form mononuclear platinum(0) species (M) but under conditions when [Si-HI
> [olefin], platinum intermediates contain Pt-Si and Pt-Pt bonds (cluster (C))
[38, 391. Both forms seem to be responsible for catalysis. Clusters can form
colloids and there may be steps where the sequence in eq. (4) is operative.
(M) olefin
SiH SiH
(c) =====colloid - bulkmetal (4)
Other Pt" and Pto complexes were used as catalysts for the hydrosilylation, e. g.,
PtCl,L, and Pt2C14L2(where L = olefin, nitrile, phosphine, alkyne, etc.); Pt salts
and complexes with alkadienes, norbornadienes, and cycloolefins; as well as
phosphine complexes of Pto [ 1-51. The presence of phosphine ligands protects
against colloid formation.
Of the new Pt catalysts reported since 1990 platinum complexes with new
ligands and activators are noteworthy. Cyclodextrin complexes of platinum (as
host-guest complexes) have been employed as hydrosilylation catalysts active
at elevated temperature after releasing the guest compound [40]. Some other
organic compounds have recently been used as activators (ligands) of Pt com-
plexes, e. g., unsaturated secondary and tertiary alcohols and silylated unsaturated
alcohols [411, alkadiynes, cyclooctadiene [42], and vinylnorbomene as well as
quinones and methylnaphthoquinones [43].
On the other hand, there is a need to use inhibitors of the platinum catalysts
temporarily to reduce their catalytic activity in the presence of hydro- and vinyl-
polysiloxanes in order to stop the curing process at room temperature, but to allow
the platinum catalyst to be activated at elevated temperature. Among the principal
types of compounds reported are alkenyl derivatives, esters of unsaturated acids,
crown ethers, organic nitrogen compounds, phosphines, linear and cyclic vinyl-
siloxanes, and poly(viny1)siloxanes [2], and recently fumarate [44] and maleinate
[33]. New co-activators of the catalysts (precursors) have been revealed in the
1990s to reduce to ppm the levels of platinum required to effect hydrosilylation
curing [45, 461.
Rhodium d8 complexes have been used since the mid- 1960s as highly effective
catalysts, particularly for the hydrosilylation of C=C and C=O bonds. Two types
of rhodium complexes are usually employed: RhX(R,P), (where X=Cl, R=Ph;
Wilkinson's catalyst) and RhX(CO)(R,P),. In addition, dinuclear rhodium com-
plexes containing n-acceptor ligands not involving phosphines have been used,
i.e., Rh2X2Y4(where X=C1, R, Y=C2H4, CsHl4 and other olefins, CO, COD,
P(OR)3, Cp, and Cp*). There are many other Rh' and Rh'" complexes catalyzing
the hydrosilylation reaction, e. g., RhH(PPh,),, RhC13(PPh3)3,RhC13 . 3H20, Rh
(acac)(C2H4)and Rh2(pfb), [l-5, 9, 101.
Cyclopentadienyl complexes of Rh' + Rh" appeared as valuable examples in
the mechanistic study of ethylene hydrosilylation [14, 471. G C N S and NMR
studies as well as deuterium labeling of the substrates allowed an alternative pro-
posal to the Chalk-Harrod mechanism, initiated by a hydrogen shift to form
2.6.1.2 Homogeneous Catalysts 497
YSi'
CI
CI
I
CI
A successful study of non-phosphine iridium complexes I?, I?", and Ir", e. g.,
I r X ( ~ o d [60],
) ~ 1rH2(triso)(SiMePh2),[61, 621, Ir(triso)(coe), (coe = cyclooctene;
triso = tris(diphenyloxophosphoranyl)methanide), I r ( t r i s ~ ) ( C ~ H[6~11,
) ~has de-
monstrated effective hydrosilylation of alkenes and alkynes. Iridium phosphine
complexes, e. g., Ir(C G C P ~ ) ( C O ) ~ P C[63]
~ , and IrCl(CO)(PPh,), [64], are also
found to be active for hydrosilylation of phenylacetylene and 1-hexyne.
Iron triad (Fe, Ru, 0 s ) catalysts, including carbonyl complexes used in the
hydrosilylation of carbon-carbon multiple bonds, exceptionally give such prod-
ucts of hydrosilylation as RuCI2(PPh& [65], but predominantly they give unsatu-
rated silyl olefins which are the products of dehydrogenative silylation. Ru3(CO),
was recently reported to be an effective catalyst for hydrosilylation of 1-octene
[66] and - for production of silane coupling agents - in hydrosilylation of
ally1 chloride [67] by trialkoxysilane. Ru(CO)~(PP~,), appeared to be an effective
catalyst for hydrosilylation of allylamine [68]. OsHC1(CO)PPr3 was found to be
2.6.1.2 Homogeneous Catalysts 499
a very active and highly selective catalyst for the hydrosilylation of phenyl-
acetylene by triethylsilane [68a].
Numerous complcxes of nickel(I1) and nickel(0) catalyze the addition of the
Si-H bond to olefins. Among such catalysts are nickel-phosphine complexes,
e.g., Ni(PR&X2 (where X=C1, I, NO,; R=alkyl and aryl), Ni(PPh,)4, and Ni-
(C0),(PPhJ2, as well as bidentate complexes of NiC1,-(chelate) and Ni(acac),L
(kphosphine), and Ni(c~d),(Pr,)~[ 1-51. A characteristic feature of nickel-phos-
phine-catalyzed olefin hydrosilylation is side reactions such as H/Cl, redistribution
at silicon and the formation of substantial amounts of internal adducts in addition
to terminal ones [69]. Phosphine complexes of nickel(0) and nickel(I1) are used
as catalysts in the hydrosilylation of olefins with functional groups, e. g., vinyl
acetate, acrylonitrile [ 1-41, alkynes [70], and butadiynes [71].
Palladium complexes are not generally regarded as good hydrosilylation cata-
lysts because of the ease of their reduction to the metal by silicon hydride. How-
ever, many reports have suggested that some phosphine Pdo and Pd" complexes
(e. g., Pd(PR&, PdX2(PR&, Pd(chelate)(PPh&, Pd(RCN)2 + PPh,, etc.) are ac-
tive in the hydrosilylation of alkenes, alkadienes, cycloalkadienes, and especially
conjugated dienes [ 1-61 similarly to nickel complexes. In contrast to unsubstituted
l-alkenes, the hydrosilylation of their derivatives with an electron-withdrawing
substituent, e. g., acrylonitrile, styrene [72] or vinyltrichlorosilane [73], in the
presence of phosphine complexes of palladium leads to the selective formation
of an a-adduct. Hayashi's study on the catalysis by P ~ C I ( V ~ - C , Hof ~the
) ~ hydro-
silylation of olefins proved the reaction occurs via migratory insertion of the olefin
into the Pd-Si bond [74].
Pd-phosphine complexes with chiral phosphines (MDPP, e. g., menthyldiphe-
nylphosphine) may also be used as catalysts for the asymmetric hydrosilylation
of C=C bonds (alkenes, arylalkenes, norbornene, cycloalkadienes, and dienes)
(e. g., [75, 76]), affording a relatively high yield and optical purity.
The Ziegler system ML,-A1(C2Hs), (M=Ni, Co or Fe; n=2, 3; k a c a c or Cl)
has been used mostly in the addition of trialkyl and triphenylsilanes to conjugated
dienes and trienes (especially Ni(aca~)~-Al(C~H~),) as well as in hydrosilylation
of olefins with functional groups (the three-component system with additional
PPhd [2, 51.
Although the vast majority of hydrosilylation catalysts are derived from group
VIII metals, recent results revealed that early transition metal complexes (mainly
metallocenes) are active catalyst-precursors for olefin hydrosily lation. Examples
are organometallic catalysts generated from Cp,MC12 (+ BuLi) with M =
Ti, Zr, Hf [77], and organolanthanide complexes, such as [Cp*NdHI2,
c ~ * N d C H ( s i M e ~[78],
) ~ Cp*YCH,-THF [go], and Cp*zL,,CH(SiMe3)2 where
L, = La, Nd, Sm and Lu [81].
According to the first information on the catalysis of hydrosilylation by orga-
noactinide complexes Cp*,A,Mez (where A,, = Th, U), they are efficient for hy-
drosilylation of terminal alkynes [82]. All catalytic and kinetic examinations of
catalysis by early (do) transition metal complexes (also by metal complexes
with non-Cp ligands, e. g., [83]) support the generally accepted mechanism
involving rapid olefin (acetylene) insertion into an M-H bond followed by a
500 2.6 Hydrosilylation and Related Reactions of Silicon Compounds
Ph
1 2
Early studies of the supported metal complexes utilized as hydrosilylation cata-
lysts focused on the immobilization of H2PtC1, on ion exchangers. Chloroplatinic
acid and other Pt complexes have been used as efficient precursors of the catalysts
anchored to silica or organic materials for the hydrosilylation of 1-alkenes,
styrene, allyl derivatives, and acetylene [2, 84-87].
The sol-gel method was applied for the preparation of heterogenized com-
plexes such as Structure 3 based on the polycondensation of suitable trialkoxy-
silyl-substituted organosulphides, organophosphines, and organoamines bound
as ligands to a given complex (Pt, Rh, Ir, Ru). They were employed in the hydro-
silylation of allyl chloride and other olefins [88].
3
Their advantages are nonswelling properties, resistance to organic solvents and
reagents, and high-temperature stability, and there is a possibility of using them in
aqueous and organic media. Schubert et al. synthesized such a catalyst by poly-
condensation of Rh(CO)CI[PPh,CH2CH2Si(OEt)3]2 with tetraethoxysilane; it
showed similar catalytic activity in the hydrosilylation of 1-hexene to a homoge-
neous analog attached to the surface of silica [89]. Combination of both concepts
for synthesis of new polymeric inorganic supports; i.e., the sol-gel process and
2.6.1.4 Photo- and Peroxide-Initiated Catalysis by Metal Complexes 501
4
-2R2 = -N(CH2CH=CH2)2, -PPh2
Supported platinum, rhodium, and ruthenium complex catalysts have been used
extensively in the reaction of trisubstituted silanes with acetylene in the gas phase,
predominantly in a continuous-flow apparatus. Formation of a polymer layer on
the surface after immobilization of the platinum complex has protected the cata-
lyst against leaching in long-term hydrosilylation tests [91].
Rhodium complexes immobilized on inorganic and organic supports constitute
the majority of active heterogenizing hydrosilylation catalysts predominantly used
for mechanistic examinations. A large number of the rhodium precursors have
been employed for immobilization on inorganic oxides, e. g., RhC1(PPh3)3,
Rh2C12(C0)4,RhC13 . 2H20, Rh2C12(C2H4)2 and RhX(C,H,)(acac) [ 1-51. In con-
trast to silica, other inorganic supports such as y-Alz03, zeolites, [92] and porous
glasses do not influence the activity and selectivity [ 1-51. Diphenylphosphine and
ligands with amine and mercapto groups have mostly been used in hydrosilylation.
Organic polymers (particularly styrene-divinylbenzene polymers) containing
the functional groups -PPh2, -NR2 and -CN have also been commonly used to
immobilize Rh complexes [2]. [RhCI(CO),], bound to polyamides containing
aromatic, heteroaromatic, and aliphatic fragments was tested in the hydrosilylation
of alkenes to exhibit much higher thermal stability and high activity than con-
ventional polystyrene supports [93, 941.
Generally, the catalytic activity of all types of immobilized complexes (Pt, Rh,
Ni, Pd and others) is comparable with that of the homogeneous analogues,
although an increase in selectivity and/or activity of heterogeneous catalysts has
been noted. The mechanism of catalysis by supported metal complexes has not
been fully resolved yet. Thus, during the reaction the anchored complex may
be reversibly detached from the support and can act as a homogeneous catalyst
in solution and/or it may act catalytically as part of a heterogeneous system.
-€FZ
R'CHzCHSiR3 + H2 DS-1
M = RU
[M{
H H
-
SiR3
RCH2CH2SiR'3 + RCH=CH2
(7)
M-SiR3
R’
\
H I
R
=====M>=( H -M-H-R’-
Z Z SiR3
R SiR3
Scheme 4
occurs via the migratory insertion of the C = C bond into the M-Si bond followed
by isomerization of vinylic ligand according to the Scheme 4 [ 1201.
SiR3
(E+Z)
+IR3
R3Si
+ ,SiR3
Sil
H I
2.6.3 Silylcarbonylation
Silylcurbonylution is a known term describing formally the silicon version of
hydroformylation (cf. Section 2.1.1) discovered by Collenille [ 1471 and later de-
veloped by Murai and co-workers, in which hydrogen is replaced by trialkylsilane,
eq. (10) [148]. The silylformylation of alkenes is catalyzed by C O ~ ( C O[148],
)~
[RhCl(CO),], [ 1491, RhCl(PPh3)3 [150], RU~(CO)~,, ,-
and HRu3(CO)] [ 1511 to
give silyl enol ethers of the homologous aldehydes as the sole products.
+ CO + RSSiH -FSiR
COZ(C0)8
140 ‘C
RC?
0
‘H
+ HSiR3 + CO -cat. /
R-CH
OSiR3
‘CHO
2.6.3 Silylcarbonylation 507
Y
\
co
Scheme 6. [M,] = Rh2 or RhCo.
508 2.6 Hydrosilylation and Related Reactions of Silicon Compounds
R 3 S i 4 + CO + R'OH
References
[1] I. Ojima in The Chemistry of Organic Silicon Compounds (Eds.: S . Patai, Z. Rappoport),
John Wiley, New York, 1989, p. 1479.
[2] Comprehensive Handbook on Hydrosilylation (Ed.: B. Marciniec), Pergamon Press,
Oxford, 1992; B. Marciniec, J. Gulihki, J. Organomet. Chem., 1993, 446, 15.
[3] B. Marciniec in Applied Homogeneous Catalysis with Organometallic Cornpounds
(Eds.: B. Cornils, W. A. Henmann), Verlag Chemie, Weinheim, 1996, Chapter 2.6.
[4] I. Ojima, Z. Li, J. Zhu in The Chemistry of Organic Silicon Compounds (Eds., Z .
Rappoport, Y. Apeloig, John Wiley, New York, 1998, Chapter 29.
[5] V. B. Pukhnarevich, E. Lukevics, L. T. Kopylova, M. G. Voronkov in Perspectives of
Hydrosilylation (Ed.: E. Lukevics), Riga, Latvia, 1992, p. 383.
[6] B. Marciniec, Appl. Organnomet. Chem. 2000, 14, 527.
[7] H. K. Sharma, K. H. Pannell, Chem. Rev. 1995, 95, 1351: C. A. Recatto Aldrichimica
Acra 1995, 28, 85: K. A. Horn, Chem. Rev. 1995, 95, 1317; H. Yamashita, M. Tanaka,
Bull. Chem. Soc. Jpn. 1995, 68, 403: M. Suginome, Y. Ito, J. Chem. Soc., Dalton
Trans. 1998, 1925.
[8] L. H. Sommer, E. W. Pietrusza, F. C. Withmore, J. Am. Chem. Soc. 1947, 69, 188.
[9] J. A. Reichl, D. H. Berry, Recent Progress in Transition Metal-Catalyzed Reaction on
Silicon, Germanium and Tin, Academic Press, New York, 1999, p. 197.
[lo] M. A. Brook, Silicon in Organic, Organometallic, and Polymer Chemistry, John n'iley,
New York, 2000, Chapters 4-6, 9, and 12.
[11] J. L. Speier, J. A. Webster, G. H. Barnes, J. Am. Chem. Soc. 1957, 79, 974.
[12] A. J. Chalk, J. F. Harrod, J. Am. Chem. Soc. 1965, 87, 16.
[I31 M. A. Schroeder, M. S. Wrighton, J. Organomet. Chem. 1977, 128, 345.
[I41 S. B. Duckett, R. N. Perutz, Organometallics 1992, 11, 90.
[I51 S. Sakaki, N. Mizoe, M. Sugimoto, Organometallics 1998, 17, 2510; S. Sakaki,
M. Ogawa, Y. Musashi, T. Arey, J. Am. Chem. Soc. 1994, 116, 7258; S. Sakaki,
N. Mizoe, Y. Musashi, B. Biswas, M. Sugomoto, J. Phys. Chem. A 1998, 102, 8027;
S. Sakaki, N. Mizoe, M. Sugimoto, Y. Musashi, Coord. Chem. Rev. 1999, 190-192, 933.
[16] M. D. Curtis, P. S. Epstein, Adv. Organomet. Chem. 1981, 19, 213.
[17] J. L. Speier, Adv. Organomet. Chem. 1979, 17, 407.
[18] T. Hiyama, T. Kusomoto in Comprehensive Organic Synthesis, Vol. 8, (Eds.: B. M.
Trost, I. Fleming), Pergamon, Oxford, 1991, p. 763.
References 509
[ 191 E. D. Plueddemann, Silane Coupling Agents, Plenum, New York, 1980, p. 31.
[20] Silanes and Other Coupling Agents (Ed.: K. L. Mittal), VSP, Utrecht, 1992.
1211 I. Ojima, M. Nihonyanagi, Y. Nagai, J. Chem. Soc., Chem. Commun. 1972, 938.
[22] R . J. P. Coniu, J. J. E. Moreau, J. Chem. Soc., Chem. Commun. 1973, 38.
[23] K. Yamamoto, T. Hayashi, M. Kumada, J. Organomet. Chem. 1972, 46, C65.
[24] H. Brunner, H. Nishiyama, K. Itoh in Catalytic Asymmetric Synthesis (Ed.: I. Ojima),
VCH, New York, 1993, Chapter 6.
[25] EP 508.610 A2, (1992); EP 503.975 A2, (1992).
[26] M. P. McGrath, E. D. Sall, S . J. Tremont, Chem. Rev. 1995, 95, 390.
[27] US 5.928.794 (1999); EP 566.095 (1993).
[28] R. Drake, I. MacKinnon, R. Taylor in The Chemistry of Organic Silicon Compounds,
(Eds.: Z. Rappaport, Y. Apeloig), J. Wiley, Chichester, 1998; Chapter 38.
[29] R. H. J. Hendriks, R. Payenbroek, E. G. M. Veldman, B. M. W. Voss, A. P. Jekel, J. C.
van de Grampel, Phosphorus, Sulfur and Silicon, 1994, 93-94, 363.
[30] A. Mori, E. Takahisa, H. Kajiro, Y. Nishihara, T. Hiyami, Macromolecules 2000, 33,
1115; D. S. Kim, S. G. Shim, J. Polym. Science, Part A: Polym. Chem. 1999, 37, 2933.
[31] J. P. Majoral, A. M. Caminade, Chem. Rev., 1999, 99, 845.
[32] C. Schlenk, H. Frey, Monatsh. Chem. 1999, 130, 3.
[33] B. D. Karstedt, US 3.775.452 (1973).
1341 P. B. Hitchcock, M. F. Lappert, N. J. W. Warhurst, Angew. Chem., Int. Ed. Engl. 1991,
30, 438.
[35] G. Chandra, P. Y. Lo, P. B. Hitchcock, M. F. Lappert, Organometallics, 1987, 6, 191.
[36] L. N. Lewis, J. Am. Chem. Soc. 1990, 112, 5998.
[37] L. N. Lewis, R. J. Uriarte, N. Lewis, J. Catal. 1991, 127, 67.
[38] L. N. Lewis, J. Stein, K. A. Smith, in Progress in Organosilicon Chemistry (Eds.:
B. Marciniec, J. Chojnowski), Gordon and Breach, Langhorne, USA, 1995, p. 263.
[39] J. Stein, L. N. Lewis, Y. Gao, R. A. Scott, J. Am. Chem. SOC.1999, 121, 3693.
[40] L. N. Lewis, C. A. Sumpter, J. Stein, J. Inorg. Organomet. Chem. 1996, 6, 123.
[41] US 5.486.637 (1996).
[42] US 5.567.848 (1996).
[43] A. Hopf, K. H. Dotz, J. Mol. Catal. 2000, 164, 191.
[44] US 5.164.461 (1992).
[45] US 5.239.035 (1993).
[46] US 5.223.344 (1993).
[47] A. Milan, M. J. Fernandez, P. Bentz, P. M. Maitlis, J. Mol. Catal. 1984, 26, 89.
[48] R. Takeuchi, I. Evata, Organometallics 1997, 16, 3707.
[49] N. A. Donskaya, N. M. Yurjeva, I. P. Beletskaya, Zh. Obshch. Khim. 1997, 33, 962.
[50] B. Marciniec, P. Krzyzanowski, E. Walczuk-GuSciora, W. Duczmal, J. Mol. Catal. 1999,
144, 263.
[5 I ] B. Marciniec, E. Walczuk-GuSciora, P. Blazejewska-Chadyniak, D. Chadyniak M. Ku-
jawa-Welten, S. Krompiec, Proc. 1st European Silicon Days (Munich 2001), p. 73.
[52] H. Brunner, Angew. Chem., Int. Ed. Engl. 1983, 22, 897.
[53] H. Brunner, H. Nishiyama, K. Itoh in Catalytic Asymmetric Synthesis (Ed.: I. Ojima),
VCH, New York, 1993, Chapter 6.
[54] I. Ojima, Pure Appl. Chem. 1984, 56, 99.
[55] H. B. Kagan, Pure Appl. Chem. 1975, 43, 401.
[56] N. Chatani, T. Kodama, Y. Kajikawe, H. Murakami, F. Kakiuchi, S. Ikeda, S. Murai,
Chem. Lett. 2000, 14.
[57] M. Isobe, R. Nishizawa, T. Nishikawa, K. Yoza, Tetrahedron Lett. 1999, 40, 6927.
[58] N. J. Archer, R. N. Haszeldine, R. V. Parish, J. Chem. Soc., Dalton, Trans. 1979, 695.
[59] M. Brookhart, B. E. Grant, J. Am. Chem. Soc. 1993, 115, 2151.
5 10 2.6 Hydrosilylation and Related Reactions of Silicon Compounds
2.7.1 Introduction
Among the addition reactions across the C-C double bond the addition of N-H
bonds is of considerable interest in organic synthesis [l, 221. By this method
amines can be obtained directly without any by-product; cf. eq. (1).
R R
\c=c / + H-N' I I
H-C-C-N, /
/ \ \
R " R
M+
H-
Scheme 1. Catalytic cycle for the hydroamination of olefins with activation of the amine by
N-H deprotonation.
H H
I I I -,R I - R
LxM-C-C-N \ L,M-N(
I I R R
/ /
c=c,
/
Scheme 2. Catalytic cycle for the hydroamination of olefins with activation of the amine by
N-H oxidative addition to the transition metal.
2.7.2 General Mechanistic Aspects 5 15
As is well known, the nucleophilic addition to the C-C double bond can be
promoted very effectively by n-coordination of the olefin in a cationic low-spin
transition metal complex. Many examples are described in the literature where
amines react smoothly with transition metal-ethylene complexes forming
p-ammonioethyl complexes [ 1-31. Very often these complexes are isolable in
the pure state, and in the case of the platinum(I1) complex [PtCl,(Et,NH)
(CH2CH,NHEt,)] the structure has also been proved by X-ray crystal structure
analysis [4].
From these easily accessible intermediates a catalytic cycle for the hydroamina-
tion might be realized simply by an intramolecular protolytic splitting reaction of
the transition metalkarbon bond, as formulated in Scheme 3 via route 0.
Scheme 3. Catalytic cycle for the hydroamination of olefins with activation of the olefin by
n-coordination to the transition metal.
piperidine under the same conditions at practically the same rate [9]. From kinetic
measurements for the formation of Et,N in the system C2H4/Et2NH/LiNEt2/
TMEDA the empirical rate law (eq. (2)) has been derived [6]. The observed
order dependencies strongly suggest that the rate-limiting step of these reactions
is the nucleophilic addition of the diethylamide ion to the ethylene, in agreement
with the reaction mechanism in Scheme 1, and an apparent Arrhenius activation
energy E, = 50 kJ mol-' was calculated. The very weak coordinative interaction
of ethylene, and other olefins as well, with alkali metal ions might be the reason
for the low catalytic activity of alkali amides in the hydroamination of ethylene
and other olefins. For industrial application, the alkali metal-based catalyst sys-
tems seem to be inappropriate.
d[Et3N1 = k[Et2NH]o[C2H4]-1[LiNEt2]-1
dt
the rapid formation of the amido complex as the actual catalyst, even at -78 OC,
has been proven, succeeded by the cyclization reaction at ambient temperature to
the amido amine complex, cf. eq. (4), giving strong support to the catalytic reac-
tion mechanism in Scheme 4.
2.7.3.2 Catalyst Systems Containing Lanthanides 5 19
Cp*zLnR
2 CH2=CH(CH2)nNH*
substrate S
I*
reaction products
Ln = La, Nd, Sm, Y, Lu; Cp* = C5Me5 (turnover number, 60 "C)
R = H, C3H5,CH(SiMe3)2,N(SiMe3)2
substrate S: n = 3,4, 5
GQ D
H
n=3
H
n=4
H
n=5
(1Wa) (0.3)b)
Scheme 4. Catalytic cycle, structure of the transition state TS in the insertion step, different
cycloaliphatic amines as reaction products, and turnover numbers in mol sub-
strate/(mol Ln) per h, for the organolanthanide-catalyzed intramolecular hydro-
amination of a,w-aminoolefins: (a) with La(C5Me5)2N(SiMe3)2,and (b) with
Nd(Me2Si(C5Me4)2)N(SiMe3)2 as pre-catalyst.
From kinetic investigations of the cyclization reaction (eq. (3)) the rate law r =
kc,c,.[La][S]owas derived. The reaction rate is independent of the substrate con-
centration and shows first-order dependence solely on the catalyst concentration,
which is consistent with the cyclization under olefin insertion being irreversible
and being the rate-determining step in the catalytic cycle. The activation para-
meters E, = 56.0 kJ/mol, AH* = 53.1 kJ/mol, and AS* = -1 12.9 J/mol K are in
agreement with the assumed concerted, highly organized, polar transition state
(Scheme 4). The bicyclic structure of the transition state with some coordinative
interaction of a proton from the coordinated amine with the partially negatively
polarized a-carbon of the reacting C-C double bond is assumed, to explain the
substantial kinetic NH/ND isotope effects which are observed with deuterated
amines. Additionally, the rapid protolysis of the La-C bond ensuring the irrever-
sibility of the insertion step becomes quite understandable with this structure of
the transition state. Finally, it can be concluded that the relatively high catalytic
efficiency in the organolanthanide-catalyzed cyclic hydroamination arises essen-
tially from the relatively strong interaction between the amide and the olefin in
the coordination sphere of the lanthanide(II1) complex favored by the chelate ef-
fect. For this reason the reaction appears not to be transferable with similar success
to the intermolecular hydroamination of unsubstituted olefins.
?\\. Et3P-
Et3P
I
CI
NHPh
Ir) are known [12]. In the next step, aniline is added oxidatively to
Ir(PEt3)2Cl to form reversibly the hydrido anilido iridium(II1) complex
Ir(PEt,),(H)(NHPh>Cl. This 16-electron intermediate is not observed, but can be
readily trapped with PEt, to give the corresponding tris(triethy1phosphine)
complex Ir(PEt,),(H)(NHPh)Cl, which could be identified NMR-spectroscopi-
cally. With norbornene insertion into the Ir-N bond the azoiridiacyclobutane
complex Ir(PEt3)*(H)(C7H,,NHPh)CI is formed, as a stable isolable compound
whose structure has been established by X-ray crystal structure analysis. In the
final step of the catalytic cycle, by reductive elimination of the norbornylamine
the catalyst Ir(PEt3)2C1is regenerated. This reaction step seems to be rate-limiting
and can be realized under the reaction conditions only by transforming the kineti-
cally inert 1%electron azoiridiacyclobutane complex into a cationic, coordinatively
unsaturated, 16-electron complex by C1- ligand dissociation, which is supported
by the addition of some ZnCI2to the reaction system. Obviously, the final reductive
elimination step marks the critical point in the catalytic cycle, and further system-
atic studies of the structure-reactivity relationships are needed to reach the catalytic
efficiency necessary for practical application.
522 2.7 Reaction with Nitrogen Compounds: Hydroamination
- f C2H4
- C2H6
[Rh(C2H4)(PPh3)2( a c e t ~ n e ) ~ ] P F ~
(6)
524 2.7 Reaction with Nitrogen Compounds: Hydroamination
2.7.4 Perspectives
Although as a result of the research work since the mid-1950s several catalytic
routes for the hydroamination of ethylene have been realized on the basis of struc-
turally different catalysts, until now the breakthrough in catalytic activity and uni-
versal applicability is missing. The situation marks clearly the real state-of-the-art
in developing tailor-made catalysts. Even for simple reactions like the hydroami-
nation of ethylene the present knowledge in catalytic reaction theory seems to be
insufficient to reach this goal ad hoc. Thus, more comprehensive and thorough
studies of the catalytic reaction mechanism and structure-reactivity relationships
are indispensable to solve this fundamental problem in homogeneous catalysis
appropriately for practical applications.
References
[l] M. B. Gasc, A. Lates, J. J. Pene, Tetrahedron 1983, 39, 703.
[2] D. Steinborn, R. Taube, 2. Chem. 1986, 26, 349.
[3] J. J. Brunet, D. Neibecker, F. Niedercorn, J. Mol. Catal. 1989, 49, 235.
[4] E. Benedetti, A. De Renzi, G. Paiaro, A. Panunzi, C. Pedone, Gazz. Chim. Ital. 1972,
102, 744.
[5] B. W. Howk, E. L. Little, S. L. Scott, G. M. Whitman, J. Am. Chem. Soc. 1954, 76, 1899.
[6] G. P. Pez, J. E. Galle, Pure Appl. Chem. 1985, 57, 1917.
[7] R. D. Closson, J. P. Napolitano, G. C. Ecke, A. J. Kolba, J. Org. Chem. 1957 22, 646.
[8] H. Lehmkuhl, D. Reinehr, J. Organomet. Chem. 1973, 55, 215.
[9] D. Steinborn, B. Thies, I. Wagner, R. Taube, Z. Chem. 1989, 29, 333.
[lo] M. R. GagnC, C. L. Stem, T. J. Marks, J. Am. Chem. Soc. 1992, 114, 275.
[Ill A. L. Casalnuovo, J. L. Calabrese, D. Milstein, J. Am. Chem. Soc. 1988, 110, 6738.
[12] H. Werner, J. Wolf, A. Hohn, J. Organomet. Chem. 1985, 287, 395.
[13] D. M. Gardner, R. T. Clark, US 4.454.321 (1984); Chem. Abstr: 1984, 101, 130217r.
[ 141 B. R. James, Homogeneous Hydrogenation, in Comprehensive Organometallic Chemis-
try (Eds.: G. Wilkinson, F. G. A. Stone, E. W. Abel), Vol. 8, Plenum Press, London, 1982,
p. 285-369.
[ 151 E. I. du Pont de Nemours (D. R. Coulson) US 3.758.586 (1973); Chem. Abstr: 1973, 79,
125808g.
[16] D. R. Coulson, Tetrahedron Lett. 1971, 429.
[ 171 D. Selent, Dissertation, Technische Hochschule Merseburg, 1982.
[I81 D. Selent, D. Scharfenberg-Pfeiffer, G. Reck, R. Taube, J. Organomet. Chem. 1991,
415, 417.
[19] R. Cramer, J . Am. Chem. Soc. 1965, 87, 4717.
[20] E. Krukowka, R. Taube, D. Steinborn, DD 296.909.A5 (1991); Chem. Abstr: 1992, 116,
213993b.
[21] M. Dunaj-Jurco, J. Kozisek, D. Steinborn, E.Krukowka, R. Taube, 28th Znt. C o n , Coord.
Chem., Gem 1990, Proc. 1990, 1, 3.
[22] B. Cornils, W. A. Herrmann, R. Schlogl, C.-H. Wong (Eds.), Catalysis from A to Z,
Wiley-VCH, Weinheim, 2000.
Applied Homogeneous Catalysis with Organometallic
Edited by Boy Cornils & Wolfgang A. Herrmann
© Wiley-VCH Verlag GmbH, 2002
2.8.1 Oxidations
2.8.1.1.1 Introduction
Oxidations of low-molecular-weight paraffin hydrocarbons to produce acetic acid
remain important in today’s industrial economy (eq. (1)). Such processes ac-
counted for about 15 % of the installed acetic acid capacity in both the USA
and the UK in 1992. Both n-butane and “light naphthas” (which contain low-boil-
ing hydrocarbons, especially pentanes and hexanes) are heavily utilized for raw
materials. Butane is the raw material of choice in the USA, where it is readily
available. In other areas of the world, light naphtha is often preferred [ 1, 21.
+ 5/202 -
cat.
2CH3COOH + H20 (1)
Even though methanol carbonylation is the favored process for new acetic acid
capacity today, existing paraffin oxidation plants remain quite competitive where
coproducts can be marketed successfully [2, 31. Over half the original capacity of
acetic acid plants based on paraffin oxidation remains in use today. In North
America, Hoechst Celanese operates two facilities using the butane oxidation pro-
cess to make acetic acid. The reported 1994 capacity at Pampa, Texas, is 250000
metric tondyear, while that at Edmonton, Alberta, is 75 000 metric tondyear [4].
There are two plants believed to be using the naphtha oxidation process to make
acetic acid: BP Chemicals in Hull, England, with a capacity of 210000 metric
tondyear [5] and a state complex in Armenia (in the former USSR) with a capa-
city reported to be 35 000 metric tons/year [6].
The significant reductions in acetic acid capacity based on paraffin oxidation
that have occurred include those at (1) the butane oxidation plant operated by
Union Carbide at Brownsville, Texas, (2) butane oxidation processes in the Neth-
erlands and Germany, and (3) a Russian naphtha oxidation plant.
526 2.8 Reactions of Hydrocarbons and Other Saturated Compounds
A+B-+C
R* + 02 - ROO*
2.8.1.1 Homogeneous Catalysis in the Oxidation of Hydrocarbons to Acetic Acid 527
radicals to alkoxy radicals. It is the dominant reaction when neither peroxy radical
contains an a-hydrogen, but it even occurs to a significant extent (in one report
about 40 % of the time [ 171) with peroxy radicals that do contain a-hydrogens.
Alkoxy radicals are vigorous hydrogen abstractors [12]. This appears to be the
main reaction for primary alkoxy radicals; the products are primary alcohols.
Secondary and tertiary alkoxys, however, tend to undergo a competitive b-scission
reaction to a major extent [ 181:
For a secondary alkoxy, the products are an aldehyde and an alkyl radical. In
the oxidation of a straight-chain hydrocarbon, aldehydes are likely to be major
intermediates via this mechanism. They are the major precursors of acids. Because
of the high reactivity of aldehydes, in most cases little aldehyde survives in the
product. The alkyl radicals produced according to eq. (8) make a fresh entry
into eq. (3). Tertiary alkoxys generate ketones, which oxidize much more slowly
than aldehydes, but they, too, produce mostly acids [lo].
Primary and secondary alcohols appear to oxidize rapidly to the corresponding
carbonyl compounds with good efficiencies [lo]. The initial point of attack is
predominantly on the hydrogen on the carbinol carbon atom. Tertiary alcohols
do not have a hydrogen in this position and are relatively resistant to oxidation.
Alcohols, like aldehydes, are usually important intermediates in paraffin oxida-
tions [ 181. They undergo subsequent oxidation somewhat less readily than
aldehydes, but primary and secondary alcohols oxidize much faster than the
starting paraffin(s). Quite unlike aldehydes, however, alcohols do not, in general,
autoxidize readily by themselves. Moreover, the deliberate addition of alcohol to
an oxidation can slow or even stop the reaction [lo, 19-21].
To account for these observations, it has been proposed that hydroperoxy radi-
cals are produced during the oxidation of alcohols containing an a-hydrogen
[22-261. These radicals have a high termination rate constant (>lo9 L mol-' s-';
the reaction is said to be diffusion-controlled [14, 27, 281); they remove radicals
from the system rapidly (eq. (9)):
Re + HOO. - RH + 0 2 (9)
One interesting proposal for how HOO. radicals are formed involves the
assumption that the addition of oxygen to an a-hydroxyalkyl radical is readily
reversible, even at moderate temperature:
OH 0-0-
2.8.1.1 Homogeneous Catalysis in the Oxidation of Hydrocarbons to Acetic Acid 529
-OH R
There is recent plausible evidence, however, that in this case the hydroperoxy
radical is actually produced via a rearrangement of the alkylperoxy radical
followed by decomposition in eq. (14) [30-351:
0
:
0-H
R (15)
* )=o 0-x
R H
I
R R
2.8.1.1 Homogeneous Catalysis in the Oxidation of Hydrocarbons to Acetic Acid 53 1
Equation (16) can lead to the formation of difunctional acids, lactones, methyl
ketones with carbon chains shorter than the starting hydrocarbon, and other
compounds [44, 451. Back-biting reactions have the unique characteristic that it
is not possible to dilute the site of a back-biting attack with respect to the attacking
radical. In the normal chain propagation (eq. (2)), such dilution with respect to the
attacking radical can be achieved by, for example, holding the conversion at a
lower level.
In any liquid-phase oxidation conducted with a gaseous oxidant, the mass trans-
fer of the oxidant (usually oxygen) from the vapor to the liquid phase is an impor-
tant consideration, and has been reviewed elsewhere [ 131. Except as noted, this
discussion is restricted to mechanisms that are not “oxygen-starved.’’
How can the presence of homogeneous catalysts influence the course of the oxi-
dation of paraffins to acetic acid? The basic uncatalyzed reactions will usually
proceed quite well in the absence of added catalysts, giving respectable yields
of acetic acid [3]. Various catalysts can influence features such as induction
periods, minimum operating temperatures, and product distributions, especially
for the intermediate products; it is even reported that catalysts can influence the
extent of the ,&scission reaction of alkoxy radicals [19]. How catalysts do these
things is not as well understood as one would like, but knowledge of the mecha-
nisms is gradually accumulating. One recent reviewer [46] was moved to observe
that the widely varying conditions required to oxidize different substrates selec-
tively do not readily reveal distinct patterns in the roles the metal ions play.
Detailed mechanisms are generally not known. While these observations have
considerable merit, it is safe to say that the role of the metal ion can involve
much more than the catalysis of hydroperoxide decomposition, although that is
frequently an essential part of its function [8, 46-49]. With appropriate caveats,
a brief qualitative summary of some of the more important functions of metal
ion catalysis is presented in Table 1.
Uncatalyzed hydrocarbon oxidations can give high yields of peroxides under
certain conditions. The conditions required are those that favor long chain lengths
with little decomposition of the hydroperoxide. Relatively low temperatures favor
survival of the hydroperoxide and low rates favor unimolecular reaction (eq. (2))
(which produces hydroperoxide) over bimolecular reaction (eq. ( 5 ) ) (which
consumes ROO. radicals without producing hydroperoxide). Of course, enough
hydroperoxide must decompose to provide new radicals to the system at the
rate at which they are removed by chain termination.
Uncatalyzed reactions usually proceed slowly at first as hydroperoxide con-
centrations build up. The rate frequently increases with hydroperoxide concentra-
tion until a steady-state rate is approached. If one initially adds a metal ion which
catalyzes the decomposition of the hydroperoxide, the induction period can be
greatly reduced, but the steady-state rate which is achieved is frequently essen-
tially the same as for the uncatalyzed reaction.
532 2.8 Reactions of Hydrocarbons and Other Saturated Compounds
X
x x
There is some evidence that eq. (18) may sometimes, perhaps, involve a com-
plex between a peroxy radical and the M("+')+ion [12]. According to eq. (19)
M("+I)+ions can also be reduced by reaction with hydroperoxides:
'
[43]. The reduction of acylperoxy radicals by Mn", by the analog of eq. (20),
tends to reduce the concentration of acylperoxy radicals in the system:
(204
When acylperoxy radicals participate in the analog of eq. (7), they generate
acyloxy radicals:
Mn"' + JR
- Mn" + H+ + . A (23)
aldehydes [59]. The predominant path is via attack on the very reactive aldehydic
hydrogen; this is indicated by the good yields of acids. However, it has been
demonstrated that Mn'" can react with aldehydes to produce some a-formylalkyl
radicals (eq. (24)):
k' Iki
R* + Ht
536 2.8 Reactions of Hydrocarbons and Other Saturated Compounds
@* + H+
The reactions with paraffins established that the n-system is not required. The
reactions with paraffins and alkylaromatics do differ in two significant respects;
the reactions of alkylaromatics are faster and exhibit a deuterium isotope effect.
This implies that reaction (26) is faster than reaction (25), and the final step of
eq. (26) is rate-limiting. The rate with paraffins is primarily governed by the
ratio kJk2 [67].
Manganese is ineffective as a catalyst under the conditions used in high-con-
centration cobalt cases 1681. It does not appear to take part in an electron transfer
mechanism such as eq. (25). It functions mainly via a free radical pathway [48,
691. The high concentration cobalt-ion catalyst system also exhibits pronounced
steric influences. Hydrogen atoms which are readily abstractable in conventional
oxidations are bypassed in favor of less reactive hydrogenswhich are not sterically
hindered. For example, isobutane is less readily attacked than n-butane.
Following eq. (25), the high cobalt-ion oxidation of n-butane is hypothesized to
proceed largely through MEK [63, 701. A possible sequence is:
o, -CO"'
-4
0
A + CO"
The relative rate for the high-concentration cobalt case does not appear to have
been reported and is not easily estimated from the data available.
In the high-concentration cobalt systems, cobalt ions are reported to be present
in several configurations, with the Co"' dimer being the most active [71]. Some
non-varivalent metal salts, such as ZrO(OAc),, are reported to promote cobalt
catalyzed oxidations. This may be the result of the influence of the promoter on
coordination number and monomer-dimer equilibria [72, 731.
Chromium-containing compounds have received some attention as catalysts for
liquid-phase oxidation of paraffins. Such catalysts introduce an additional level of
complexity and are even less well understood than manganese- or cobalt-contain-
ing catalysts. With few exceptions, cobalt and manganese ions exhibit only two
valence states in liquid-phase oxidations of paraffins (+2 and +3). Manganese,
of course, can exhibit other oxidation states (up to +7), but these only appear to
be active with oxidation agents other than oxygen [74]. Chromium, on the
other hand, can exhibit +3, +4, +5 and +6 valences [75]. The higher valence states
can be achieved by oxidation by alkyl peroxides and/or peracids. They can pro-
duce carbon-centered radicals via an analog of eq. (18) and the various valences
can participate in hydroperoxide decomposition reactions (eqs. (17) and (19))
[75]. Cr" does not participate in catalytic oxidation cycles; it is a strong reducing
agent and is not regenerated [76].
Most of what known about chromium catalysis is rather empirical in naturebut
seems to fit within this picture. For example, in sharp contrast to manganese,
chromium catalyst appears to favor the formation of carbonyl compounds. This
tendency is likely to be related to the ability of chromium ions to participate
in two-electron change (heterolytic) redox reactions [77, 781 in addition to the
one-electron change (homolytic) reactions noted above. These heterolytic reac-
tions can involve both hydroperoxides and alcohols.
The overall conversion (eq. (30)) of a primary or secondary alkyl hydroperox-
ide to a carbonyl compound is not a redox reaction:
R* + CuX2 - [complex]
r- RX + CuX
R,+ + HX + CuX
(32)
The branch of eq. (32) that is followed depends on the nature of the radical and
the copper ligands [86]; the reaction removes radicals from the system without
producing hydroperoxide. In most instances this so inhibits an oxidation that
copper salts are not effective catalysts.
There is an interesting exception to this observation. As noted above, aldehyde
oxidations tend to be very fast and to have relatively long kinetic chain lengths.
Most chain terminations occur via bimolecular reactions of acylperoxy radicals
(eq. (7a)); these reactions result in carbon dioxide generation and are inefficient.
If one adds manganese catalyst, some of the acylperoxy radicals will be reduced to
peroxy acid and Mn"' will be produced. MnrIrcan carry the chain via an analog of
reaction (18), but does not participate in chain termination reactions. As a result,
kinetic chain lengths and rates tend to increase.
To some degree, this rate increase reduces the extent to which the concentration
of acylperoxy radicals can be suppressed and limits the efficiency increase that
can be obtained. It can also lead to oxygen starvation. However, if one adds a
cupric-ion promoter, acyl radicals can be intercepted in an analog of eq. (32):
Equation (32a) removes acyl radicals from the system without producing per-
oxy acid. This tends to reduce rates without increasing wasteful chain termination
reactions. In this way, one can obtain an additional increment of efficiency [43,
871. Equation (32a) produces acid anhydrides. Variations of this approach have
been used to produce anhydrides commercially [88, 891.
Probably because of the rate problem, the very active and highly specific
copper-ion reactions apparently have not yet found useful application in paraffin
oxidation processes. This further illustrates the requirement that a viable catalyst
2.8.1.1 Homogeneous Catalysis in the Oxidation of Hydrocarbons to Acetic Acid 539
R H
+ H20
x""
R,,,,.
OH
(33)
In the case of Mn"', an analog of eq. (34) also occurs. In addition Mn"' can
attack acetic acid by an enol mechanism to produce carboxymethyl radicals:
Br* + RH - R* + HBr
R* + 0 2 - ROO-
0
References
[ l ] F. J. Weymouth, A. F. Millidge, Chem. Znd. (London) 1966, 887.
[2] G. Irick, Acetic Acid and its Derivatives (Chem. Ind. Series, Vol. 49), Dekker, New York,
1993, pp. 27-33.
[3] D. L. Lloyd, P. L. Eve, D. P. Gammer, Erdoel, Erdgas, Kohle 1993, 109(6), 266.
[41 World Petrochemicals Programm, SRI International, Ethylene and Derivatives, Vol. 1,
1995, p. WORL-28.
[51 Ref. [4], p. WORL-32.
[6] Ref. [4], p. WORL-26.
[7] R. A. Sheldon, J. K. Kochi, Metal-Catalyzed Oxidations of Organic Compounds,
Academic Press, New York, 1981, pp. 45-46.
[8] S . Al-Makaika, Atmosheric Oxidations and Antioxidants (Ed.: G. Scott), Elsevier,
Amsterdam, 1993, pp. 45-82.
[9] J. F. Black, J. Am. Chem. SOC. 1978, 100, 527.
1101 C. C. Hobbs, Kirk-Othmer Encycl. Chem. Technol., 4th edn., 1995, Vol. 13, pp.
682-7 17.
[ 111 A. Goosen, C. W. McCleland, D. H. Morgan, J. S. O’Connell, A. Ramplin, J. Chem.
Soc., Perkin Trans. I 1993, (4), 401.
[12] C . Walling, J. Am. Chem. SOC. 1969, 91, 7590.
[13] C. C. Hobbs, M. B. Lakin, Encyclopedia of Chemical Processing and Design
(Ed.: J. J. McKetta), Dekker, New York, 1987, Vol. 26, pp. 351-373.
1141 S . W. Benson, P. S . Nangia, Acc. Chem. Res. 1979, 12(7), 223.
[IS] V. A. Belyakov, G. Lauterbach, W. Pritzkow, V. Voerckel, J. Prakt. Chern./Chern.-Ztg.
1992, 334(5), 373.
[I61 G. A. Russell, J. Am. Chem. Soc. 1957, 79, 3871.
1171 G. Heimann, P. Wamek, J. Phys. Chem. 1992, 96, 8403.
[18] C . C. Hobbs, T. Horlenko, H. R. Gerberich, F. G. Mesich, R. L. Van Duyne, J. A.
Bedford, D. L. Storm, J. H. Weber, Ind. Eng. Chem. Proc. Res. Dev. 1972, 11, 59.
1191 Ref. [7], p. 143.
[20] L. Homer, Autooxidation and Antioxidants (Ed.: W. 0 . Lundberg), Wiley, New York,
1961, Chapter 5 .
[21] S. Murahashi, T. Naota, N. Hirai, J. Org. Chem. 1993, 58, 7318.
[22] F. F. Rust, personal communication, 1970.
[23] J. C. Andre, J. Lemaire, Bull. Soc. Chim. Fr: 1969, 12, 4231.
[24] J. C. Andre, J. Lemaire, C. R. Acad. Sci., Ser: C 1971, 272, 2396.
542 2.8 Reactions of Hydrocarbons and Other Saturated Compounds
[66] Gulf Research & Development Co. (J. G. D. Schulz, R. Seekircher), US 4.032.570
(1977).
[671 Ref. [7], p. 138.
[681 Ref. [7], p. 137.
[69] A. Onopchenko, J. G. D. Schulz, J. Org. Chem. 1975, 40, 3338.
[70l Ref. [71, p. 346.
[711 J. R. Chipperfield, S. Lau, D. E. Webster, J. Mol. Catal. 1992, 75(2), 123.
[721 Ref. [7], p. 129.
[73l Ref. [7], p. 320.
[741 Ref. [7], p. 176.
[75] N. Ikeda, K. Fukuzumi, J. Am. Oil Chem. SOC. 1977, 54(3), 105.
[76] Ref. [7], p. 39.
[77] 0. A. Borislavskii, L. Ya. Lyuta, V. Ya. Suprun, E. N. Mokryi, Vestn. L’vov. Politekh.
lnst. 1987, 211, 120; Chem. Abstc 1988, 108, 186.188~.
[78] I. I. Korsak, M. N. Fedorishcheva, T. G. Kosmacheva, G. N. Supichenko, V. E. Agabe-
kov, N. I. Mitskevich, VestsiAkad. Navuk B. SSR, Sex Khim. Navuk 1980,5,37;Chem.
Abstr: 1981, 94, 156.246m.
[79] K. K. Sengupta, T. Samanta, S. N. Basu, Tetrahedron 1986, 42(2),681.
[80] S. V. Krylova, I. I. Ugolev, V. E. Agabekov, E. I. Savitskaya, Oxid. Commun. 1987,
10(34), 243; Chem. Abstr: 1989, 110, 7369a.
[81] J. F. Perez-Benito, C. Arias, An. Quim. 1993, 89(5-6), 636.
[82] RhGne-Poulenc S.A. (J. C. Brunie, M. Costantini, N. Crenne, M. Jouffret),
US 3.719.706 (1973).
[83] RhGne-Poulenc S.A., GB 1.304.785 (1969).
[84] Stamicarbon B. V. (J. Wolters, J. L. J. P. Hennekens), US 4.042.630 (1977).
[85] Stamicarbon B. V., GB 1.535.869 (1978).
[86] J. K. Kochi, Pure Appl. Chem. 1971, 4, 377.
[87] Celanese Corp. (C. C. Hobbs, H. H. Thigpen), DE 3.029.700 (1981).
[88] Hoechst AG (H. Erpenbach, K. Gehrmann, A. Hauser, K. Karrenbauer, W. Lork), DE
2.757.222 (1979).
[89] Mitsubishi Chemical Industries Co. Ltd. (T. Maki), JP 78 112.804 (1978).
[90] A. B. Vipper, 0. L. Glavti, Neftepererab. Nefekhim. (Kiev) 1990, 39, 6; Chem. Abstr:
1992, 116, 63.084q.
[91] N. V. Aleksandrov, Kinet. Katal. 1978, 19(4), 1057; Chem. Abstr: 1978, 89, 179.621r.
[92] H. Yukawa, Y. Fujikawa, Kenkyu Hokoku - Kanagawa-ken Kogyo Shikensho 1982,52,
63; Chem. Abstr: 1982, 97, 75.202d.
[93] D. A. Hutchison, J. L. Thompson, Lubr: Eng. 1990,46(7), 467; Chem. Abstr: 1991,114,
9303f.
[94] J. Haber, T. Mlodnicka, J. Mol. Catal. 1992, 74, 131.
[95] J. F. Lyons, P. E. Ellis, R. W. Wagner, P. B. Thompson, H. B. Gray, M. E. Hughes, J. A.
Hodge, Prepz-Am. Chem. SOC.,Div. Pet. Chem. 1992, 37(1), 307.
[96] Ref. [7], p. 47.
[97] R. A. Sheldon, J. K. Kochi, Adv. Catal. 1976, 25, 272.
[98] Daicel Ltd, (K. Hori, Y. Kondo, S. Tada, K. Baba), JP 75 22.531 (1975).
[99] J. B. Saunby, B. W. Kiff, Hydrocarbon Proc. 1976, 55(11), 247.
[loo] E. Bothe, D. Schulte-Frohlinde, Z. Natugorsch., Teil B 1980, 35, 1035.
[loll Ref. [7], p. 126.
[lo21 Standard Oil Co. (Indiana) (W. J. Zimmerschied), US 4.111.986 (1978).
[lo31 Y. Kamiya, J. Catal. 1974, 33, 480.
[lo41 T. Okada and Y. Kamiya, Bull. Chem. SOC.Jpn. 1979, 52, 3321.
[I051 Mitsui Sekiyu Kogyo K. K. (M. Mukoyama, T. Yanada), JP 04 108.758 (1990).
544 2.8 Reactions of Hydrocarbons and Other Saturated Compounds
11061 S. Murahashi, Y. Oda, T. Naota, J. Am. Chem. Soc. 1992, 114, 7913.
[lo71 Ref. [7], p. 142.
[lo81 F. G. Mesich, D. L. Storm, Hoechst Celanese Chemical Co., private communication.
[lo91 M. Hronec, Z. Cvengrosova, J. Kizlink, J. Mol. Catal. 1993, 83(1-2), 75.
[110] Ref. [7], p. 354.
2.8.1.2.1 Introduction
The discovery of poly(ethy1ene terephthalate), PET, in the 1940s [I, 21 and its
commercialization initially by DuPont and by ICI in the 1950s created a large
market demand for terephthalic acid and terephthalate esters of polymer purity.
Because dimethyl terephthalate, DMT, is readily purified by distillation [3] (and
also because the p-xylene oxidatiodesterification intermediate, methyl p-toluate,
is more readily kept in solution than is p-toluic acid) the polyester fibers and
films industry was initially based on terephthalate ester. With the development
of improved oxidation and purification technologies, purified terephthalic acid,
TPA, became available in commercial quantities by the mid 1960s. Over 75 %
of the worldwide PET manufacture (total world PET capacity is over six million
tons/year) is currently based on TPA rather than DMT [4]. This preference for
TPA results from the less complicated esterification catalysis and the absence of
methanol handling when the acid is used directly.
The oxidation of p-xylene to TPA/DMT is among the largest industrial-scale
homogeneous catalytic reactions.
The first commercial processes for the production of DMT made use of nitric acid
oxidation of p-xylene to crude terephthalic acid, followed by esterification with
methanol and purification by distillation [ 3 ] .Air oxidation of p-xylene displaced
the use of nitric acid with the development of the Witten process [5]. In the Witten
process, p-xylene is air-oxidized at 140-180 "C and 0.5-2 MPa over a homoge-
neous cobalt or cobaltlmanganese catalyst system to give p-toluic acid, which is
then esterified to methyl p-toluate, oxidized again over the cobaltlmanganese cata-
lyst, and finally esterified to DMT (see Scheme 1). The four process steps are
accomplished in two reactors (see Figure 1). The Witten process uses no solvent.
2.8.1.2 Synthesis of Dimethyl Terephthalatefferephthalic Acid 545
methyl p-toluate
I
esterification
methanol
water water
COOH COOCH3
8 COOCH3
CHi
-
O2
-+ hydroperoxide - - --+
CH30H
DMT
The air oxidation of p-xylene to TPA appears on the surface to be similar to the
Witten process in that it uses a homogeneously dissolved cobalt/manganese cata-
lyst system. The TPA process, originally referred to as the "Mid-Century'' (cf. [9],
[lo]) and now as the "Amoco" process, is actually quite different from the Witten
process described above. The Amoco process uses acetic acid as a solvent for
the oxidation reactions and bromine as a free- radical source, proceeds to TPA
from p-xylene in one step, operates at 175-230 "C/1-2 MPa, obtains overall
yields of approximately 95 %, and of course does not involve an esterification
step [9-121.
The mechanism of the Amoco TPA process is believed to begin with hydrogen
atom abstraction from p-xylene by a bromine atom. The resultant benzylic radical
adds oxygen, and proceeds through the hydroperoxide to p-toluic acid. Hydrogen
atom abstraction from p-toluic acid generates a second benzylic radical, which
follows the same pathway to generate TPA (see Scheme 3).
2.8.1.2 Synthesis of Dimethyl TerephthalateRerephthalicAcid 547
Q /+ B r * z Q %/ Q + e-
The roles of manganese in TPA manufacture are better understood than in the
Witten process, and include decomposition of the CH,COOH radical (derived
from the acetic acid solvent) and regeneration of the bromine atom promoter
[ 131. In an effort to eliminate halogen compounds which are highly corrosive to
oxidation equipment, use of acetaldehyde [ 141 and paraldehyde [ 151 has been de-
veloped. These aldehyde promoters are ultimately converted to acetic acid in high
yield. For economic reasons, these aldehyde processes have been abandoned in
favor of the bromine-promoted Amoco process.
World demand for PET feedstocks is expected to grow significantly over the next
decade, largely due to foodbeverage packaging applications. The potential for in-
creasing yields of terephthalate from p-xylene by as much as 5 % offers a major
economic incentive if new technology can be retrofitted into existing facilities.
The best opportunity for such an improvement in either the Witten or the
Amoco process could probably be realized by the use of more efficient radical
promoters which allow oxidizer temperatures to be lowered without reducing
overall reaction rates. Reduction of oxidizer temperatures would in turn reduce
product losses due to decarboxylation. New alternatives to the use of halogen pro-
moters in TPA synthesis would also be of value in reducing the capital cost of new
facilities to be built in the world's developing regions.
Also under development is use of the alternative feedstock, toluene, for PTA
and/or DMT production. Carbonylation of toluene to produce p-tolualdehyde
was shown to proceed in 90-95 % yield when catalyzed by HF . BF3 [31], or
by higher perfluoroalkyl sulfonic acids [32], or in greater than 99 % yield when
catalyzed by trifloromethanesulfonic acid [33]. The p-tolualdehyde, which is reg-
ularly an intermediate in both the Witten DMT and Amoco TPA processes (see
Schemes 2 and 3 , respectively), can then be readily oxidized with minimal
changes to the oxidation process.
548 2.8 Reactions of Hydrocarbons and Other Saturated Compounds
The two commercial routes for the production of PET, based on DMT and on TPA
feedstocks, are known to proceed through a common intermediate, generally
referred to bis(hydroxyethy1) terephthalate, BHET (see Scheme 4).
TPA
direct esterification
1 - 2 H20
BHET
-2CH3OH 1 transesterification
or ester interchange
DMT
X H o m o / ?+'< O-OH
PET
Once the transesterification step is complete, the metal salt is always deacti-
vated by complexation with a phosphate or phosphite compound [ 181, preventing
unwanted side reactions as the reaction temperature is increased during polycon-
densation. Such side reactions lead to polymer chain scission and loss of molecu-
lar weight, as well as development of unwanted discoloration of the polymer. Care
has to be taken that excess phosphorous compounds are not added to the reaction,
as these compounds can significantly reduce the effectiveness of the polyconden-
sation catalyst.
550 2.8 Reactions of Hydrocarbons and Other Saturated Compounds
[ >sb-O-CH2-CH2-O-Sb
1
3 0
0
ArKowoyAr (1)
0
While antimony compounds are used almost exclusively throughout the world in
PET manufacturing, they are not as effective as stronger Lewis acids in catalyzing
References 55 1
this reaction. Use of more effective catalysts, such as the salts of tin and of tita-
nium, could allow for lower metal usage, increased throughput for existing plants,
and/or improved polymer quality (due to lower possible polycondensation tem-
peratures and less thermal degradation of the polymer). Uses of such active
catalysts are currently limited by the formation of highly colored (and hence
undesirable) coordination complexes in trace amounts under reaction conditions.
Development of catalyst or process modifications which eliminate these highly
colored species offers significant economic benefit to PET producers.
Also of potential utility is the discovery that combinations of highly Lewis
acidic metal salts, such as Al"', with less acidic salts, such as Co"', can produce
mixed metal catalysts of high activity for PET polycondensation [34, 351. This
area of mixed metal polycondensation catalysis, which has been explored in
only a limited way to date, may lead to optimized polymer color, stability, and
maximum polymerization productivity during the coming generation.
References
[l] J. R. Whinfield, Nature (London) 1946, 158, 930.
[2] ICI (J. R. Whinfield, J. T. Dickson), GB 578.079 (1946).
[3] Du Pont (R. M. Cavanaugh, J. E. Lufkin), US 2.459.014 (1949).
[4] C. S. Read, Dimethyl Terephthalate (DMT)and Terephthalic Acid (TPA),CEH Market-
ing Research Report, SRI International, Menlo Park, California, 1993.
[5] Chemische Werke Witten (E. Katschmann), US 3.253.017 (1966).
[6] A. Onopchenko, J. G . D. Schultz, R. Seekircher, J. Org. Chem. 1972, 37, 1414.
[7] E. J. Y. Scott, A. W. Chester, J. Phys. Chem. 1972, 76, 1520.
[8] Dynamit Nobel (G. Hoffmann, K. Irlweck, R. Cordes), GB 1.344.383 (1974).
[9] Midcentury Corp. (R. S. Barker, A. Saffer), US 2.833.816 (1958).
[lo] Midcentury Corp. (R. S. Barker, A. Saffer), US 3.089.906 (1963).
[ 111 R. Landau, A. Saffer, Chem. Eng. Prog. Oct. 1968, 64, 20.
[12] Amoco (C. M. Park, D. G. Micklewright), US 4.053.506 (1977).
[13] E. I. Heiba, R. M. Dessau, W. J. Koehl, J. Am. Chem. Soc. 1969, 91, 138.
[ 141 Anon., Hydrocarbon Proc. 1977, 56( 1l), 149.
[15] Anon., Hydrocarbon Proc. 1977, 56(1l), 230.
[16] S. G. Hovenkamp, J. P. Munting, J. Polym. Sci. A-1 1970, 8, 679.
[17] T. Yamata, Y. Imamura, Polym. Eng. Sci. 1988, 28(6), 385.
[ 181 H. Zimmermann, Fuserforsch. Text. Tech. 1962, 13, 48 1.
[19] H. Zimmermann, Faserforsch. Text. Tech. 1973, 24, 445.
[20] J. S. Chung, J. Macromol. Sci., Chem. 1990, A27(4), 479.
[21] K. H. Wolf, B. Kuster, H. Herlinger, C.-J. Tschang, E. Schrollmeyer, Angew. Makromol.
Chem. 1978, 68, 23.
[22] Du Pont (J. H. Haslam), US 2.822.348 (1958).
[23] B. F. Goodrich (F. X. Werber), US 3.056.818 (1962).
[24] Du Pont (R. M. Cavanaugh, J. B. Dempster), US 2.820.023 (1958).
[25] Teijin (S. Kotani, Y. Bandou, J. Takeiski), US 3.489.722 (1970).
[26] ICI (R. P. L. Tanbinger, R. B. Rashbrook), US 4.133.800 (1979).
[27] S. B. Maerov, J. Polym. Sci., Polym. Chem. Ed. 1979, 17, 4033.
[28] R. Lasarova, K. Dimov, Angew. Makromol. Chem. 1976, 55(1), 1.
552 2.8 Reactions of Hydrocarbons and Other Saturated Compounds
2.8.2 Halogenations
WolfgangA. Herrmann, Marc0 Stoeckl
2.8.2.1 Introduction
Introduction of halogen into organic compounds is a very important reaction in
industrial chemistry. Halogenated products serve as plastics (PTFE, PVC),
solvents (CH2C12, chlorinated benzenes and toluenes), fungicides, herbicides,
and insecticides (chlorophenols) and are widely used as intermediates. Two
different reaction types are applied for homogeneously catalyzed halogenation
reactions: substitution and addition.
Scheme 1
H+CH2 t Clz
CICHrCH2CI - -
- HCI
CHFCHCI
Scheme 2
554 2.8 Reactions of Hydrocarbons and Other Saturated Compounds
Two combined processes for the synthesis of DCE are well established: the
oxychlorination and the direct chlorination of ethylene. In the oxychlorination
process, ethylene and hydrogen chloride react with oxygen in the presence of
an metal catalyst. In most cases, copper(I1) chloride is used at a temperature
above 200 "C. This reaction has attained commercial importance since the
1960s, when VCM producers began to pursue the ethylene route to VCM, and
HC1 from DCE cracking had to be recovered. It is possible to perform this process
in homogeneous aqueous copper(I1) chloride solution, thus maintaining a uniform
temperature and mild conditions during the whole reaction time [7]. Therefore,
economic space-time yields can be achieved. However, due to the corrosiveness
of the aqueous reaction mixture, in industry the oxychlorination of ethylene has
been realized exclusively as a heterogeneous gas-phase reaction using copper
chlorides supported on alumina, usually in a fluidized bed reactor [S]. Selectivities
up to 91-95% are achievable [9]. The mechanism is shown in Scheme 3. The
reaction sequence proceeds via chlorination of ethylene by copper(I1) chloride,
forming copper(1) chloride and DCE. The copper salt is then regenerated by
oxygen and HC1 [lo].
In the direct chlorination process, ethylene and chlorine are most commonly
reacted in the liquid phase and in presence of a Lewis-acid catalyst. DCE is
used as solvent. A broad range of Lewis-acid catalysts have been patented for
this process, including SnCl,, A1C13, BC13, ZnCl,, SbCI5, CuC12, BiC15, and
TeC1, [Ill. However, the most common catalyst is FeC13 [12]. Depending on
the catalyst, a selectivity for DCE up to 99.9% can be achieved. Oxygen or air
is often added to the reactants, because oxygen was found to inhibit the radical
formation of 1,1,2-trichloroethane and its more highly chlorinated derivatives
[ 131. In the direct chlorination of ethylene, two fundamental process variations
(low-temperature chlorination [LTC] and high-temperature chlorination [HTC])
can be characterized.
In the LTC process, ethylene and chlorine react in DCE as solvent at tempera-
tures below the boiling point of DCE (usually between 20 and 75°C). The re-
2HCI -;I
CuO.CuCI2
v
2 CUCl
DCE
Scheme 3
2.8.2.3 Addition Reactions 555
bromonium
1:l ncomplex 2:l momplex cation
Scheme 4
action enthalpy has to be removed by cooling with heat exchangers. Due to the
low temperature only low amounts of byproducts are formed during the reaction.
However, the energy requirements are considerably higher in comparison with the
HTC process, because steam is needed for the purification of DCE by rectifica-
tion. The direct chlorination in the HTC process is carried out at temperatures
between 85 and 200 "C. Most preferably, a temperature between 100 and 130 "C
is applied. The heat of reaction is used to distill the DCE produced. In addition,
DCE from the oxychlorination and unconverted DCE from the vinyl chloride
production can be added to the reactor for purification.
From a mechanistic point of view, two different ionic mechanisms have to be
considered (due to the presence of oxygen the radical chain mechanism plays no
role in the technical process): first, the uncatalyzed reaction of ethylene and chlor-
ine and second, the metal halide catalyzed reaction. Both routes compete in this
process. The uncatalyzed halogenation was studied extensively for the bromina-
tion of olefins [ 14, 151 (Scheme 4). It is commonly accepted that the halogenation
of olefins starts with formation of a 1:l n-complex of halogen and alkene fol-
lowed by formation of a bromonium ion. Subsequent nucleophilic attack of a bro-
mine anion leads to the dibromoalkane. However, when highly hindered olefins
(such as tetraneopentylethylene) are used, formation of a 2: 1 n-complex, as an in-
termediate between 1: 1 n-complex and a bromonium ion, is detectable by UV
spectroscopy. In the catalyzed reaction the metal halide polarizes the chlorine
bond, thus leading to formation of a chloronium or carbonium ion. Subsequent
nucleophilic attack of a chloride anion gives the dichloroalkane [ 121 (Scheme 5).
The activity and selectivity of the FeCI3 catalyst is easily increased by addition
of various additives. In the early 1980s it was found that addition of ammonia
556 2.8 Reactions of Hydrocarbons and Other Saturated Compounds
leads to an increase of the selectivity for DCE in the direct chlorination of ethyl-
ene. However, during the process ammonia is converted into tris(2-chloroethy1)-
amine (N-Lost), which is well known as cytostatica. Nowadays, group I and I1
metal chlorides have been established as additives in this industrial process
[ 161. Especially, addition of NaCl to the catalyst solution (Fe/Na = 3: 1) increases
the selectivity, activity, and solubility of FeCI, in DCE.
References
[ l ] M. Rosenberg et al., in UllmannS Encycl. Ind. Chem. 5th ed. 1986, Vol. A6, p. 233.
[2] J. Pizey, in Synthetic Reagents (Ed.: J. Pizey), Wiley, New York, 1974, Vol. 2, p. 1.
[3] G. W. Brown, in The Chemistry of the Hydroxy Group (Ed.: S. Patai), Interscience,
New York, 1971, Vol. 1, p. 593.
[4] F. Muller et al., in Ullmann’s Encycl. Ind. Chem. 5th ed. 1986, Vol. A7, p. 1.
[5] C. Buehler et al., in Survey of Organic Synthesis, Interscience, New York, 1970, p. 392.
[6] Roempp Chemie-Lexikon,Georg Thieme Verlag, Stuttgart, 1995.
[7] L. F. Albright, Chem. Eng. (N. Z) 1967, 74, 219.
181 J. S. Naworski, E. S. Velez, in Applied Industrial Catalysis (Ed.: B. E. Leach), Academic
Press, New York, 1983, Vol. 1, p. 239.
[9] The Distillers Company Ltd. (A. F. Millidge, C. W. Capp, P. E. Waight), DE-OS
1.443.703 (1970).
[lo] H. Heinemann, Chem. Tech. (Heidelberg) 1971, 5, 287.
[ 111 Wacker-Chemie, DE 1 S91.537 (1970); Shell International Research, NL 6.901.398
(1969); Union Carbide (D. B. Benedict), US 2.929.852 (1954); Wacker-Chemie (R. Sie-
ber, A. Maier), DE-OS 1.668.850 (1967); Wacker-Chemie (0.Fruhwirth, L. Schmid-
hammer, E. Pichl), DE-OS 1.768.367 (1968).
[I21 K. Weissermel, H.-J. Arpe, in Industrial Organic Chemistry, 4th ed., Verlag Chemie,
Weinheim, 1994, p. 232.
[ 131 Jefferson Chemical Co. (R. R. Reese), US 2.601.322 (1952).
[ 141 A. Bianchini, C. Chiappe, G. Lo Moro, D. Lenoir, P. Lemmen, N. Goldberg, Chem. Eur:
J. 1999, 5, 1570.
[15] A. Bianchini, C. Chiappe, D. Lenoir, P. Lemmen, R. Herges, J. Grunenberg, Angew.
Chem. Int. Ed. Engl. 1997, 36, 1284.
[I61 Hoechst AG (J. Hundeck, H. Scholz, H. Hennen), EP 1.112.03 (1983).
Applied Homogeneous Catalysis with Organometallic
Edited by Boy Cornils & Wolfgang A. Herrmann
© Wiley-VCH Verlag GmbH, 2002
2.9.1 Introduction
The use of well-designed chemical processes, aided by chiral molecular catalysts,
can provide truly practical and efficient synthetic methods for the production of
bioactive substances and functional materials. In particular, the growing aware-
ness of the importance of chirality to the function of chemical substances has
led to the development of many new chiral molecular catalysts for use in large-
scale production. Chiral molecular catalysts consisting of a metal atom or ion
and a chiral organic ligand(s), under the appropriate conditions, can not only re-
peatedly accelerate organic reactions, but also simultaneously control the absolute
stereochemical outcome [ 11.
This strategy has been applied to a range of homogeneous catalyses, provid-
ing an ideal method for the asymmetric synthesis of chiral compounds. The ben-
efits of the chemical multiplication of chirality include: (1) the high generality in
natural- and unnatural-type reactions, (2) the low substrate specificity, (3) the
unlimited tunability of reactivity and selectivity by ligand permutation, (4) the
chiral flexibility giving either enantiomer, ( 5 ) the high volumetric yield, and (6)
the easy workup. Since chirality is a key element in bioactive molecules, asym-
metric catalysis is particularly significant in the pharmaceutical, agrochemical,
flavor, and fragrance industries. The practical synthesis requires not only high
stereoselectivity but also satisfactory cost-performance, including chemical engi-
neering factors as well as environmental consciousness (cf. Section 3.3.1) [2].
Spectacular enantioselection has been observed in hydrogenation (cf. Section
2.2) [3] and hydrometallation of unsaturated compounds (cf. Section 2.6) [4], ole-
fin epoxidation (cf. Section 2.4.3) [5] and dihydroxylation (cf. Section 3.3.2) [6],
hydrovinylation (cf. Section 3.3.3) [7], hydroformylation (cf. Section 2.1.1) [4a,
81, carbene reactions [9] (cf. Section 3.1. lo), olefin isomenzation (cf. Section
3.2.14) [lo], olefin oligomerization (cf. Section 2.3.1.1) [ 111, organometallic
addition to aldehydes [ 121, allylic alkylation [ 131, Grignard coupling reactions
[ 141, aldol-type reactions [ 151, Diels-Alder reactions [ I2a, 161, and ene reactions
[ 171, among others. This chapter presents several selected examples of practical
significance.
2.9.2.1 Terpenes
A landmark process using a cationic Rh' complex with a BINAP ligand is working
at Takasago International Corporation, Japan, on up to a nine-ton scale.
558 2.9 Asymmetric Syntheses
1 2
A A
4 5 6
(S)-BINAP-Rh+catalyst; L = THF,
Scheme 1. Industrial synthesis of (-)-menthol. acetone, 1,5-cyclooctadiene, (S)-BINAP
10 11
(R)- and (S)-BINAP-Ru" catalyst
12
ibuprofen ketoprofen
flurbiprofen
14
flunoxaprofen
135 bar H2
CH30H
11
CH3O
XlTH 13
/
Ar- + CO + H2 -
chiral cat.
Ar
branched
+ Ar
wCHO
normal
Rh(acac)(CO),,(R,S)-BINAPHOS, 92 88:12
0.3 mol% (20)
8% - p&p\
t-CdH90 A0 19
(2S,4S)-DBP-BPPM (R,S)-BINAPHOS
diethyl acetal without loosing optical purity [24]. Rh' complexes are more reac-
tive, however. Thus, a Rh complex with (R,S)-BINAPHOS (20), a chiral phos-
phine/phosphite hybrid ligand, effects the enantioselective carbonylation of p-iso-
butylstyrene to give a chiral aldehyde in 92% ee which serves as an ibuprofen
(12) precursor [25].
Pd"-catalyzed hydrocarboxylation of aromatic olefins leads directly to the
requisite carboxylic acids (cf. Section 2.1.2.2) under mild conditions (Scheme 5).
The reaction, with the aid of (S)-BNPPA (21), a chiral hydrogen phosphate, gives
regio- and enantioselectively @)-ibuprofen and (S)-naproxen, but the turnover
efficiency as well as the enantioselectivity can still be improved [26].
13 mol % PdCI2,CuC12
21, 0 2 , HCI
A,.- + CO (1 bar) + H20 * Ar
THF
g>p<
~ ~ ~~ ~ ~~
Product Ar ee [%I
Ibuprofen (12) 84
\ /
Naproxen (13)
21
CH3O (S)-BNPPA
CH30
\
+ HCN
1-5 mol % Ni(cod)2, L'
hexane
*& CH3O
\ /
22 23
.
26 27
RU - L'
y
2 C Q H + HZ CH30H - N(C2H& 'COpH
\
F
28 29 94 % ee
(84% ee)
mibefradil (30)
2.9.2.3 Pyrethroids
Pyrethroids occupy a central position among insecticides because of their high se-
lectivity and low toxicity [34]. Chrysanthemic esters (33), the carboxylic acid com-
ponents of this important class of compounds, can be synthesized by asymmetric
cyclopropanation of olefins (cf. Section 3.1.7) by diazoacetates in the presence
of a chiral Schiff base-Cu complex (Scheme 9 and Structures 34 and 35) 135-371.
This asymmetric carbene reaction has been extended successfully, but in an un-
expected direction [37]. Thus, as illustrated in Scheme 10, the cyclopropane syn-
thesis is now used for the industrial synthesis of Cilastatin (36), which acts as an
excellent in vivo stabilizer of the antibiotic Imipenem (37) (Merck & Co., USA, and
Sumitomo Chemical Co. Ltd., Japan). Chiral bisoxazolidine-Cu complexes (Struc-
tures 38 and 39) also exhibit high efficiency in asymmetric cyclopropanation [38].
564 2.9 Asymmetric Syntheses
0.5-1 mol %
chiral cat.
+ N2CHC02R . .
H C02R
33
R Chiral catalyst ee [%I
92
38
39 > 99
2.9.2.4 Prostaglandins
Prostaglandins are autacoids regulating diverse functions in the human body. The
three-component synthesis (Scheme 11) is the most efficient, straightforward
method for the preparation of these naturally scarce substances [39]. The requisite
(R)-4-hydroxy-2-cyclopentenonederivative [(R)-401 is most conveniently ob-
tainable by kinetic resolution of the appropriate racemic allylic alcohol by
BINAP-Ru"-catalyzed hydrogenation. Since 3-hydroxycyclopentanone under-
goes rapid dehydration to give volatile 2-cyclopentenone during the silylation
procedure, enantiomerically pure crystalline (R)-40 is easily separated from the
product mixture [40]. This synthesis is performed on a multikilogram scale (Taka-
sago International CorporationReijin Ltd., Japan). The optically active lower side
chains are obtainable by kinetic resolution by the Sharpless epoxidation [41] or
the BINAL-H asymmetric reduction of the corresponding enones [42].
1. RL
,i + Zn(cH3)~
2. R,I HMPA C02CH3
>
A- +
/ /
HO OH HO OH
prostaglandin E prostaglandin F
-
Li
R,Li R,I= I/ - CO2CH3
OTBDMS
TBDMS f-C4H9(CH3)2Si
0 (S)-BINAP-RUCI~
y
Ar & -k H2(1-8 bar)
(S)-46, KOH
(CH&CHOH * ArAR
up to 97 % ee
catalyst - K2CO3
&+
\ HP(80atrn) (CH3)2CHOH
41
SIC = 100,000 97% ee
catalyst =
43; Ar = 3,5-(CH3)2C~H3
NH-i-C4Hg
0 ?H
44
0.1-0.8 MPa of hydrogen with a high substratekatalyst molar ratio, up to 100 000,
and with a high substrate concentration. The catalyst system is notable for its
excellent chemoselectivity of the carbonyl group over olefinic or acetylenic
bonds. Under identical conditions benzalacetone (41) is converted into the (S)-
ally1 alcohol 42 in 97 9% ee [43c].
2.9.2.5 Simple Secondary Alcohols 567
HO.,, p C 0 2 -t-C4Hg
CI CI
a 46
48
+ DIBAL
47 OH
49
CI
sertraline (50)
ligand =
54
R’
N
0
,)R2R3 + -
H~ chiral cat. R’ &NR2R3
Rh(NBD)[(R)-(S)-BPPF-OH]CIO,
3,4-(HO)zC& CH3 H 95
(1 rnol%), N(C2H5)3
CH3 CH, (R)-BINAP-Ru” (0.2 mol%) 10 95
2 91
\ I
P(C6H5)2 CONHCH3
55 56
(R)-(S)-BPPF-OH (2S,4S)-MCCPM
58
CH30H
9 H
OH
O A --
CI
Hoe
+ f-C4HgOOH
Ti(O-i-C3H7)4
(S,S)-diethyl tartrate *
C H ~ C ~ ~
Hoa
The Sharpless asymmetric epoxidation of allyl alcohol gives the glycidol deri-
vative 61 in 90% ee after in situ tosylation of 60 [63]. This process is working
on a multiton-a-year scale (Arco Co., USA), facilitating the synthesis of a variety
of ,&blockers. Asymmetric dihydroxylation of the allyl ether 63 catalyzed by a
combined system of Os04 and the cinchona alkaloid-based ligand 65 allows the
commercial synthesis of the propranolol intermediate 64 in 91 % ee (Sepracor Co.,
USA) [64].
The asymmetric nitroaldol reaction between naphthoxyacetoaldehyde and
nitromethane (1 :50 ratio) is effected by the (R)-BINOL-La complex 67 to give
66 with 92 % ee in 80 % yield, an intermediate for (S)-Propranolol (Scheme 19)
[65,66] (cf. Section 3.2.5).
%O
C
,H
,O + CH3N02
10 mol % 67
THF, -50 "C
~ koJN
k2 60 h
66
67
e,,,
8
OH
71 72 73 74 75
(FI)-BINAP (R,R)-CHIRAPHOS (R,R)-DIPAMP DuPHOS (SS-DIOP
OH OCOCH3
Z isomer
I
OCOCH3 oH 76
77
Scheme 23. Asymmetric synthesis of Clozylacon.
R=HorCH3 a R = H ; 90% ee
- - H
HN NH
R = CH3 ; 98% de
v ' H - C obiotin
2 (79) H
80
2.9.2.8 Alkaloids
In the presence of a catalytic amount of RuX,[(R)- or (S)-BINAP] (X = anionic
ligand), a wide array of (Z)-2-acyl-2-benzylidene-l,2,3,4-tetrahydroisoquinolines
(81) are hydrogenated to give the saturated product 82 in very high (up to
100 %) optical yield (Scheme 25) [82].The discovery of this method has realized
a general asymmetric synthesis of isoquinoline alkaloids including morphine (83)
and its analogues such as morphinans (84) and benzomorphans (85).
Hydrogenation of the enamide 86 with a Ru catalyst and MeOBIPHEP 31 gives
a feasible approach to the antitussive agent dextromethorphan (89) (Scheme 26).
The readily available imine substrate 87 is hydrogenated using an Ir catalyst with
the ferrocenyl diphosphine 88, albeit with a relatively low substratekatalyst molar
ratio of 1500 and an ee of 89% [20].
Metal-catalyzed allylic substitution has been demonstrated to be one of the
most versatile procedures for constructing C-C, C-0, and C-N bonds enantio-
selectively. Since the a-allylpalladium intermediate generated in situ is C,-
symmetric, the sense of the substitution is controlled by the chiral environment
2.9.2.8 Alkaloids 575
HO
HO..,,
., .: NR
H A
83 84 85
H2 -
RU-31
98% ee
%bL* 89% ee
OCH3
PAr2 dextromethorphan (89)
88 ; Ar = C6H2-3,5-(CH3)2-4-(OCH3)
C02CHB (R)-BINAP-Ru"
100 bar H2
CHpCIp
~ /r.(co*cH3
--
TBDMSO
*NH
NHCOCGHS NHCOCGHS
(+)-go 91
RuCI~ TBDMSO
CH3CO3H
-
CH3COzH
Y O C H 3
SR
TBDMw
Scheme 27. Asymmetric synthesis of a carbapenem intermediate.
H H2 TBDMSO
- NH
Ru catalyst
NH
4-
N /
SR
94 95 96 COPH
Ru catalyst b:a
Ru(OCOCH~),[(R)-TOI-BINAP] 99.9:O.l
Ru(OCOCH~),[(S)-TO~-BINAP] 22:78
2.9.2.10 Sulfoxides
Chiral sulfoxides have become an important class of compounds as chiral
auxiliaries in asymmetric syntheses, as metabolites of sulfide-containing drugs,
and also as biologically active ingredients themselves. Kagan’s modification of
the titanium-tartrate reagent by adding one mole equivalent of water has paved
the way for a practical synthesis of chiral sulfoxides [88].
The recently launched Esomeprazole (97, AstraZeneca), which is the (S)-isomer
of the anti-ulcer drug, Omeprazole (a typical racemic switch agent) is effectively
synthesized by employing diethyl tartrate (DET), titanium tetraisopropoxide, and
cumene hydroperoxide with > 9 0 % yield and >90% ee (Scheme 29) [89].
Under optimal conditions an amazing cost performance is realized to produce
Esomeprazole cheaper than the racemic Omeprazole [89b].
Other intermediates for an ACAT inhibitor RP73 163 (RhBne-Poulenc Rorer)
[90] and a potassium channel opener RP52891 (RhGne-Poulenc Rorer) [91] are
obtained in a similar manner. An intermediate for OPC-29030 (Otsuka Pharma-
ceutical Co.), which exhibits potent inhibition of platelet adhesion, requires
mandelic acid as the alternative chiral ligand, instead of DET [92].
(S,S)-diethyl tartrate
Ti(O-kC3H7)4
w
CH30 H20
esomeprazole (97)
>90% yield
>90% ee
93% yield
Scheme 30. Asymmetric dihydroxylation by oxygen. 79% ee
2.9.2.12 Miscellaneous
The BINAP-Ru-catalyzed hydrogenation has also been used in the synthesis of
a novel melatonin agonist TAK-375 (Takeda Chemical Industries), which is a
new agent for sleep disorders. Hydrogenation of an allylic amide, which is an unu-
sual class of substrate, proceeds smoothly with excellent enantioselectivity of
95 % [97]. The process for the enantioselective synthesis of (+)-&-methyl
dihydrojasmonate, which is the only stereoisomer out of the four diastereomers
that has a fragrant smell (Firmenich S.A, Hedion@),relies on hydrogenation in
the presence of a Ru-chiral diphosphine catalyst [98]. Use of suitable diphosphine
ligands and tert-butyl methyl ether as solvent is essential for obtaining good
enantioselectivity.
2.9.2.12 Miscellaneous 579
HO / t-C4H902H
Ti(O-X3H7)4
(R,R)-diethyl tartrate
*
HO-:
Hd
:
98
.a
86% ee
99
Rh[(S)-binap]+BF4-
OCH2CeHs
0Hc*0cH2c6H5 OTBDMS CH2C12, 3 h OTBDMS
100 101
96% ee
(cisltrans = 1/1)
brefeldin A (102)
2.9.3 Conclusions
Suitably designed chiral metal complexes can precisely discriminate between en-
antiotopic atoms, groups, or faces in achiral molecules and catalyze the formation
of a wide range of natural and unnatural substances of high enantiomeric purity.
Certain racemates can also be resolved by reactions with the chiral molecular cat-
alysts. Desymmetrization of C,-symmetric substrates and dynamic kinetic resolu-
tion of facile epimerizable substrates by chiral metal complexes are ingenious op-
tions for truly practical industrial production. Here proper combination of the me-
tals and chiral organic ligands is crucially important for obtaining a high degree of
stereoselectivity. Thanks to the diverse catalytic activities of metallic species,
coupled with the virtually unlimited permutability of the organic ancillaries, the
opportunities that asymmetric catalysis offers are enormous. Assisted by the pro-
gress in architectural and functional molecular engineering one can create tailor-
made molecular catalysts for the ideal production of chiral materials. The general
principle of achieving maximum chiral multiplication has in fact provided a major
breakthrough in modem organic synthesis. This synthetic strategy is now widely
utilized as access to optically active compounds at both academic and industrial
levels, because the efficiency rivals, or in certain cases exceeds, that of biological
processes. Although the utility has amply been demonstrated as exemplified
above, this chemistry is still young and full of promise.
References
[ I ] (a) H. B. Kagan, Comprehensive Organometallic Chemistry (Eds.: G. Wilkinson,
F. G. A. Stone, E. W. Abel), Vol. 8, Pergamon, Oxford, 1982, Chapter 53; (b) Asymmetric
Catalysis (Ed.: B. Bosnich), Martinus Nijhoff, Dordrecht, 1986; (c) I. Ojima, N. Clos,
C. Bastos, Tetrahedron 1989, 45, 6901; (d) Catalytic Asymmetric Synthesis (Ed.:
I. Ojima), VCH, New York, 1993; (e) H. Brunner, W. Zettlmeier, Handbook of Enantio-
selective Catalysis, VCH, Weinheim, 1993; (0 R. Noyori, Asymmetric Catalysis in
Organic Synthesis, John Wiley, New York, 1994; (g) Comprehensive Asymmetric Cata-
lysis I-IZI (Eds.: E.N. Jacobsen, A. Pfaltz, H. Yamamoto), Springer, Berlin, 1999;
(h) J. M. J. Williams in Catalysis in Asymmetric Synthesis, Sheffield Academic Press,
Sheffield, UK, 1999; (i) M. Wills, H. Tye, J. Chem. SOC.,Perkin Trans. 1 1999, 1109;
(j) Catalytic Asymmetric Synthesis (Ed.: I. Ojima), 2nd ed., Wiley-VCH, Weinheim,
2000: (k) L. Haughton, J. M. J. Williams, J. Chern. SOC.,Perkin Trans. 1 2000, 3335;
(1) H. Tye, J. Chem. Soc., Perkin Trans. 1 2000, 275.
[2] Reviews on practical applications: (a) S. L. Blystone, Chem. Rev. 1989, 89, 1663;
(b) J. Crosby, Tetrahedron 1991, 47, 4789; (c) W. A. Nugent, R. J. McKinney, F. W.
Hobbs, Jr., F. J. Waller in Homogeneous Transition Metal Catalyzed Reactions
(Eds.: W. R. Moser, D. W. Slocum), American Chemical Society, Washington, DC,
1992, Chapter 32; (d) J. Carey, Chem. BI: 1993, 29, 1053; (e) W. A. Nugent, T. V. Ra-
janBabu, M. J. Burk, Science 1993, 259,479; ( f ) S. Kotha, Tetrahedron 1994, 50, 3639;
(e) W. A. Nugent, T. V. RajanBabu, M. J. Burk, Science 1993, 259, 479; ( f ) S. Kotha,
Tetrahedron 1994, 50, 3639; (g) Chirality in Industry ZI (Eds.: A. N. Collins, G. N. Shel-
drake, J. Cosby), John Wiley, New York, 1997.
References 58 1
[ 111 Reviews: (a) W. Keim, A. Kohnes, T. Rothel in Organic Synthesis via Organometallics
(Eds.: K. H. Dotz, R. W. Hoffmann), Vieweg, Braunschweig, 1991, p. 15; (b) H.-H.
Brintzinger in Organic Synthesis via Organornetallics (Eds.: K. H. Dotz, R. W. Hoff-
mann), Vieweg, Braunschweig, 1991, p. 33; (c) R. L. Halterman, Chem. Rev. 1992,
92, 965.
[12] Reviews: (a) D. A. Evans, Science 1988, 240, 420; (b) R. Noyori, M. Kitamura, Angew.
Chem., Int. Ed. Engl. 1991, 30, 49; (c) K. Soai, S. Niwa, Chem. Rev. 1992, 92, 833;
(d) L. Pu, H.-B. Yu, Chem. Rev. 2001, 101, 757.
[13] Reviews: (a) G. Consiglio, R. M. Waymouth, Chem. Rev. 1989, 89, 257; (b) J . C. Fiaud
in Metal Promoted Selectivity in Organic Synthesis (Eds.: A. F. Noels, M. Graziani, A. J.
Hubert), Kluwer Academic, Dordrecht, 1991, p. 107; (c) M. Sawamura, Y. Ito, Chem.
Rev. 1992, 92, 857; (d) 0. Reiser, Angew. Chem., Int. Ed. Engl. 1993, 32, 547;
(e) B. M. Trost, D.L. V. Vranken, Chem. Rev. 1996, 96, 395.
[ 141 Reviews: T. Hayashi, M. Kumada in Asymmetric Synthesis (Ed.: J. D. Morrison), Vol. 5,
Academic Press, Orlando, 1985, Chapter 5.
[15] Reviews: (a) T. Bach, Angew. Chem., Int. Ed. Engl. 1994, 33, 417; (b) S.G. Nelson,
Tetrahedron: Asymmetry 1998, 9, 357; (c) P. Arya, H. Qin, Tetrahedron 2000, 56,
917; (d) T. D. Machajewski, C.-H. Wong, Angew. Chem. Int. Ed. Engl. 2000, 39, 1352.
[16] Reviews: (a) L. A. Paquette in Asymmetric Synthesis (Ed.: J. D. Morrison), Vol. 3,
Academic Press, Orlando, 1984, Chapter 7; (b) E. J. Corey, Pure Appl. Chem. 1990,
62, 1209; (c) K. Narasaka, Synthesis 1991, 1 ; (d) H. B. Kagan, 0. Riant, Chem. Rev.
1992, 92, 1007; (e) B. B. Lohray, V. Bhushan, Angew. Chem., Int. Ed. Engl. 1992,
31, 729; (f) U. Pindur, G. Lutz, C. Otto, Chem. Rev. 1993, 93, 741; (8) L. Deloux,
M. Srebnik, Chem. Rev. 1993, 93, 763; (h) H. Waldmann, Synthesis 1994, 535;
(i) T. Oh, M. Reilly, Org. Prep. Proc. Int. 1994, 26, 129; (j)K. A. Jerrgensen, Angetv.
Chem., Int. Ed. Engl. 2000, 39, 3558.
[17] Reviews: (a) K. Mikami, M. Shimizu, Chem. Rev. 1992, 92, 1021; (b) K. Mikami,
M. Terada, S. Narisawa, T. Nakai, Synlett 1992, 255; (c) K. Narasaka, N. Iwasawa in
Organic Synthesis: Theory and Applications (Ed.: T. Hudlicky), Vol. 2, JAI Press,
Greenwich, 1993, p. 93; (d) K. Mikami, M. Terada, M. Shimizu, T. Nakai, J. Synth.
Org. Chem. Jpn. 1990, 48, 292.
[18] (a) K. Tani, T. Yamagata, S. Akutagawa, H. Kumobayashi, T. Taketomi, H. Takaya,
A. Miyashita, R. Noyori, S. Otsuka, J. Am. Chem. Soc. 1984, 106, 5208; (b) S. Otsuka,
K. Tani, Synthesis 1991, 665.
[19] H. Takaya, T. Ohta, N. Sayo, H. Kumobayashi, S. Akutagawa, S. Inoue, I. Kasahara,
R. Noyori, J. Am. Chem. Soc. 1987, 109, 1596.
[20] R. Schmid, M. Scalone in Comprehensive Asymmetric Catalysis 111 (Eds.: E. N. Jacob-
sen, A. Pfaltz, H. Yamamoto), Springer, 1999, p.1439.
[21] A. S. C. Chan, CHEMTECH 1993, 23(3), 46.
[22] T. Ohta, H. Takaya, M. Kitamura, K. Nagai, R. Noyori, J. Org. Chem. 1987, 52, 3174.
[23] (a) K. T. Wan, M.E. Davis, Nature (London) 1994,370, 449; (b) K.T. Wan, M. E. Davis,
Tetrahedron: Asymmetry 1993, 4, 2461; (c) K. T. Wan, M. E. Davis, J. Chem. Soc.,
Chem. Commun. 1993, 1262.
[24] J. K. Stille, H. Su, P. Brechot, G. Paninello, L. S. Hegedus, Organometallics 1991,
10, 1183.
[25] N. Sakai, S. Mano, K. Nozaki, H. Takaya, J. Am. Chem. Soc. 1993, 115, 7033.
[26] H. Alper, N. Hamel, J. Am. Chem. Soc. 1990, 112, 2803.
[27] (a) T. V. RajanBabu, A. L. Casalnuovo, J. Am. Chem. Soc. 1992, 114, 6265; (b) A. L.
Casalnuovo, T. V. RajanBabu, T. A. Ayers, T. H. Warren, J. Am. Chem. Soc. 1994,
116, 9869.
[28] T. Hayashi, A. Yamamoto, M. Hojo, Y. Ito, J. Chem. Soc., Chem. Commun. 1989, 495.
References 583
[56] H. Takahashi, S. Sakuraba, H. Takeda, K. Achiwa, J. Am. Chem. SOC.1990, 112, 5876.
[57] M. K. Gurjar, L. M. Krishna, B. V.N.B. S. Sarma, M. S. Chorghade, Org. Process Res.
Dev., 1998, 2, 422.
[58] (a) M. Tokunaga, J.F. Larrow, F. Kakiuchi, E.N. Jacobsen, Science, 1997, 277, 936;
(b) S.C. Stinson, Chem. Eng. News 2000, 78, 35.
[59] G. Wu, D. P. Schumacher, W. Tormos, J. E. Clark, B. L. Murphy, J. Org. Chem. 1997,
62, 2996.
[60] (a) H.-U. Blaser, F. Spindler in Comprehensive Asymmetric Catalysis III (Eds.: E. N.
Jacobsen, A. Pfaltz, H. Yamamoto), Springer, Berlin, 1999, p. 1427; (b) F. Spindler,
H.-U. Blaser, Enantiomer, 1999, 4, 557.
[61] M. Kitamura, T. Ohkuma, H. Takaya, R. Noyori, Tetrahedron Lett. 1988, 29, 1555.
[62] S.C. Stinson, Chem. Eng. News 1999, 77, 101.
[63] J. M. Klunder, S. Y. KO, K. B. Sharpless, J. Org. Chem. 1986, 51, 3710.
[64] (a) E. N. Jacobsen, I. Mark6, W. S. Mungall, G. Schroder, K. B. Sharpless, J. Am. Chem.
SOC. 1988, 110, 1968; (b) K. B. Sharpless, W. Amberg, Y. L. Bennani, G. A. Crispino,
J. Hartung, K . 3 . Jeong, H.-L. Kwong, K. Morikawa, Z.-M. Wang, D. Xu, X.-L. Zhang,
J. Org. Chem. 1992, 57, 2768; (c) K. B. Sharpless, Symposium “Chirul ’94 USA”,
Virginia, 1994, p. 17.
[65] (a) H. Sasai, T. Suzuki, S. Arai, T. Arai, M. Shibasaki, J. Am. Chem. Soc. 1992, 114,
4418; (b) H. Sasai, T. Suzuki, N. Itoh, K. Tanaka, T. Date, K. Okamura, M. Shibasaki,
J. Am. Chem. Soc. 1993, 115, 10372.
[66] N. Yoshikawa. Y. M. A. Yamada, J. Das, H. Sasai, M. Shibasaki, J. Am. Chem. Soc. 1999,
121, 4168.
[67] J.F. Larrow, S.E. Schaus, E.N. Jacobsen, J. Am. Chern. SOC.1996, 118, 7420.
[68] H. C. Kolb, K. B. Sharpless in Transition Metals for Organic Synthesis, V01.2 (Eds.:
M. Beller, C. Bolm), Wiley-VCH, Weinheim, 1998, p. 243.
[69] (a) W. Zhang, J. L. Loebach, S. R. Wilson, E. N. Jacobsen, J. Am. Chem. SOC. 1990, 112,
2801; (b) S. Stinson, Chem. Eng. News 1994, 72(20), 6; (c) D. Askin, M. A. Wallace,
J. P. Vacca, R. A. Reamer, R. P. Volante, I. Shinkai, J. Org. Chem. 1992, 57, 2771;
(d) C. H. Senanayake, F. E. Roberts, L. M. DiMichele, K. M. Ryan, J. Liu, L. E. Freden-
burgh, B. S. Foster, A. W. Douglas, R. D. Larsen, T. R. Verhoeven, P. J. Reider, Tetra-
hedron Lett. 1995, 36, 3993; (e) I. W. Davies, P. J. Reider, Chem. Ind. 1996, 412.
[70] E. N. Jacobsen, W. Zhang, A. R. Muci, J. R. Ecker, L. Deng, J. Am. Chem. SOC.1991,
113, 7063.
[71] H.B. Kagan, T.-P. Dang, J. Am. Chem. SOC.,1972, 94, 6429.
[72] M. D. Fryzuk, B. Bosnich, J. Am. Chem. SOC.1977, 99, 6262.
[73] (a) W. S. Knowles, Acc. Chem. Res. 1983, 16, 106; (b) W. S. Knowles, M. J. Sabacky,
B. D. Vineyard, D. J. Weinkauff, J. Am. Chem. SOC.,1975, 97, 2567.
[74] (a) M. J. Burk, J. Am. Chem. SOC.1991, 113, 8518; (b) M. J. Burk, J. R. Lee, J. P.
Martinez, J. Am. Chem. SOC.1994, 116, 10847.
[75] U. Nagel, Angew. Chem. Int. Ed. Engl. 1984, 23, 435.
[76] T. Imamoto, J. Watanabe, Y. Wada, H. Masuda, H. Yarnada, H. Tsuruta, S. Matsukawa,
K. Yamaguchi, J. Am. Chem. Soc. 1998, 120, 1635.
[77] M. J. Burk, J. E. Feaster, R. L. Harlow, Tetruhedron:Asymmetiy 1991, 2, 569.
[78] J. Holz, M. Quirmbach, U. Schmidt, D. Heller, R. Stunner, A. Borner, J. Org. Chem.
1998, 63, 8031.
[79] M. Adamczyk, S. R. Akireddy, R. E. Reddy, Org. Lett. 2000, 2, 3421.
[80] (a) A. Togni, Angew. Chem. Znt. Ed. Engl. 1996, 35,1475; (b) J. McGarrity, F. Spindler,
R. Fuchs, M. Eyer, JP 06.340.669 (Chem. Abstr. 1995, 122, 81369).
[81] (a) R.N. Atkinson, L. Moore, J. Tobin, S.B. King, J. Org. Chem., 1999, 64, 3467;
(b) K. L. Reddy, K.B. Sharpless, J. Am. Chem. SOC.1998, 120, 1207.
References 585
2.10.1 Introduction
Numerous organometallic catalysts have been employed in industrial syntheses of
organic compounds. Most famous are the Wilkinson catalysts, representing the
standard systems for the hydrogenation and hydroformylation, respectively, of
olefins.
While it is true that the majority of organometallic catalysts are generated
in situ, reliable synthetic procedures are available. Reference monographs [ 1, 21
can be consulted for details. Large-scale preparations are rarely described in the
literature, mainly because the respective companies keep their know-how secret.
Beyond that, little has been revealed in patents. In this Section, the industrial
catalyst ferrocene 1, an important catalytic fuel additive, is described.
Fe CI0Hl2 - (C5H5)2Fe t H2
-
t (1)
Fe Br2 FeBr2 (24
-
t
While eq. (1) works only under harsh temperature conditions with concomitant
partial decomposition, the preparation of the sodium cyclopentadiene required by
eq. (2) is too expensive, with the purification process demanding Soxhlet extrac-
tion of the ferrocene with hydrocarbons. The same applies to the otherwise
convenient laboratory synthesis according to eq. (3), which avoids the step of
the sensitive sodium cyclopentadienide. Here, the acidic hydrogen of cyclopenta-
diene is stripped off by N-bases such as diethylamine.
A technical synthesis was developed from 1965 until 1989 at the Chemische
Betriebe Pluto GmbH at Heme (Germany) [6]. Here, the divalent iron is first
generated by synproportionation. The useless NaCl is again the major drawback
of this approach. Also, elemental sodium is required.
In 1989, a novel, electrochemical process developed jointly with the Max-
Planck-Institut fur Kohlenforschung at M u l h e i a u h r (Germany) went into
operation. The process is based on earlier work of Lehmkuhl and Eisenbach
[7] and follows eq. (4). An iron anode is first used to form the reactive inter-
mediate iron(I1) ethoxide Fe(OC,H,), as an ethanol adduct. (The ethanol serves
as solvent and reactant.) Due to the Lewis-basic ethoxy ligands, (monomeric)
cyclopentadiene is deprotonated under mild conditions to form high-purity
ferrocene directly. This process has the advantage that the iron(I1) precursor
compound is not to be synthesized but is rather formed in situ without further
purification. Typical conditions of electrolysis are 120 A at 13 V at 0.8 rn2 X
10 mm iron anodes. A pilot plant converts 2.5 kg of iron per day. The working
temperature is 60 "C.
Fe
(anode)
t 2C2H50H - Fe(OC2H5)2t H2
NaBr (0.15 M) is used as the conducting salt. The iron(I1) ethoxide must be
separated from the electrolyte. The work-up by sublimation follows. A flow
scheme of the technical process is shown in Figure 1 [7d].
588 2.10 Ferrocene as a Gasoline and Fuel Additive
1 synthesis I
electrolysis
I
I
anode 1 w I distillation
I
I
I
I
I
I
I
Retro-DielsAlder Cracking I
.
r
of dicyclopentadiene to reaction solution
1,5
05
0,o 0,o
0 15 30 0 15 30
C ferrocsns (ppm) C krrocsns (pprn) __+
Figure 2. Effect of ferrocene (upper curves) upon the octane number of gasoline (average
through 50 brands of gasoline and motor fuels): motor octane number (MON);
research octane number (RON). The MON corresponds to high rotational speed,
the RON corresponds to the engine acceleration [ 121.
Diesel engines have a 25-30 times higher carcinogenic potential compared with
Otto engines. This is due to the carbon particles consisting of soot and high-boil-
ing condensed aromatics. For this purpose, particle filters are used that must be
regenerated intermittently by heating beyond 500 "C. Since diesel engines reach
these temperatures only under full power, there is once again a demand for addi-
tives. Ferrocene is extremely efficient: the oxidation of soot has already started at
ca. 300 "C. Ferrocene-doped particle filters (e. g., in engines used for tunnel con-
struction) retain 98-99 % of the ultrafine, toxicologically hazardous particles. The
soot extrusion is reduced by 97-98 % with the filter alone, while the reduction is
99.9 % (based on the particle number) when the gasoline is charged with ferrocene
(see above). Ferrocene also improves the ignition and combustion behavior of
low-quality mineral oil. The total hydrocarbon emission is generally reduced.
Regarding the mechanism [9], there is evidence for the formation of iron oxides
encapsulated by the soot particles. These particles seem to maintain a catalytic
cycle. X-ray diffractometry showed that ferrocene decomposes in the colder
flame zones to iron oxide.
References
[ l ] G. Wilkinson, Org. Synth. 1956, 36, 34.
[2] W. P. Fehlhammer, W. A. Herrmann, K. Ofele, in Handbuch der Pruparativen Anorgu-
nischen Chemie, Enke Verlag, Stuttgart 1981, Vol. 111, pp. 1842-1843.
[3] (a) T. J. Kealy, P. L. Pauson, Nature (London) 1951, 168, 1039; (b) S. A. Miller, J. A.
Tebboth, J. F. Tremaine, J. Chem. Soc. 1952, 632; (c) J. M. Birmingham, Adv. Organo-
met. Chem. 1964, 21, 365.
[4] Gmelin, Handbuch der Anorganischen Chemie, 8th ed. Suppl., Vol. 14, Part A, Springer,
Heidelberg, 1974.
[S] (a) Ref. [ l b], pp. 1843-1847; (b) Ref. [2], Vol. 1, p. 136.
[6] H. Jungbluth, G. Lohmann, Nachr: Chem. Techn. Labor. (Weinheim, Germany) 1999,47,
532-536.
[7] (a) Studiengesellschaft Kohle (W. Eisenbach, H. Lehmkuhl, G. Wilke), DBP 2.349.561
(1972); (b) Studiengesellschaft Kohle (H. Lehmkuhl, W. Eisenbach), DE 2.720.165
(1977); (c) W. Eisenbach, H. Lehmkuhl, Elektrolyse von Ferrocen, Dechema Mono-
graphien, Verlag Chemie, Weinheim, 1985, p. 269; (d) W. Eisenbach, H. Lehmkuhl,
Chem.-Ing. -Tech. 1982, 54, 690-69 1.
[8] U. Heinrich, ITA Fraunhofer Institute fur Toxikologie, Hannover (Germany), 1995.
[9] (a) P. Boncyk, United Technologies Report No. R 87-957464-A, 1987; (b) K. E. Ritrievi,
J. P. Longwell, A. F. Sarofim, Combust. Flume 1987, 70, 17; (c) J. B. A. Mitchell, D. M.
Miller, M. Sharpe, Combust. Sci. Technol. 1991, 74.
1101 Cf. Nachr: Chem. Techn. Labor: (Weinheim, Germany) 1977, 25, 224 and 692.
[11] Cf. Chem. Eng. News 1977, 84(16), 17.
[ 121 K. P. Schug, H. J. Guttmann, A. W. Preuss, K. Schadlich, Effects of Ferrocene as a
Gasoline Additive on Exhaust Emission and Fuel Consumption of Catalyst Equipped
Vehicles, SAE Paper No. 900154, 1990.
Applied Homogeneous Catalysis with Organometallic
Edited by Boy Cornils & Wolfgang A. Herrmann
© Wiley-VCH Verlag GmbH, 2002
2.11.1 Introduction
The so-called Suzuki coupling reaction [l] is considered one of the most impor-
tant synthetic tools to make unsymmetrical biaryl building blocks [2]. It comprises
the coupling of aryl- or vinyl halides with arylboronic acids according to eqs. (1a)
and (lb). Palladium compounds are the catalysts of choice.
+ x
X R 2 -
- X-B(0H)p RZ
The products have a very high impact in organic fine chemicals synthesis, since
compounds displaying a biaryl linkage cover a broad spectrum of applications,
ranging from materials science (e. g., in non-linear optics) to pharmaceuticals.
For this reason, an intensive search for efficient coupling catalysts started in
around the time, when the first edition of this book appeared (1 996).
II
2.11.3.2.1 Palladacycles
Phenylboronic and 4-chloroacetophenone combine efficiently according to eq. (2)
at certain palladacycle catalysts (Structure 3), which are easily available from
Pd(OAc), and appropriate phosphines PR3 (e. g., R = o-tolyl). Turnover numbers
(TONS) of 75 000 are achieved with only 0.001 mol% 3 [3]. Several reports on
the catalysts of type 3 have substantiated the discovery of 1995 [3a]. As in
the Heck coupling, no aryl scrambling is observed with the palladacycle catalysts
[41.
Mechanistic considerations were communicated [4].
mQH
Cat. 3
(2)
+ c l ~ ( c H 3 - 130°C 3
K2C03
- CIB(OH)2 82 %
(at 0.1 mol-% 3)
2.11.3.2 Recent Catalyst Improvements 593
Ph, ,CH3
CH
I
CH R R
Ph' 'CH3
4 5 6
R = CH3, CC3H,, f-C4H9,
c-C6Hj1, mesityl
CH3
I
I
N
Pdz(dba)3 / H-C@l
Y
""9 CH3
7
H3
The least reactive aryl chlorides can thus be activated. For example, the cou-
pling following eq. (3) yields up to 90 % of the desired products [6]. The catalyst
loading of 0.02-0.05 mol % Pd is the lowest known as yet for the Suzuki coupling
594 2.11 The Suzuki Cross-Coupling
of aryl chlorides. TONS up to lo6 were observed for the coupling of 4-bromo-
acetophenone with phenylboronic acid [6].
(SB(0H)Z + CR
-I Cat. 5 m R (3) (3)
- - Xylene, 130°C - -
K2CO3 or C s ~ C 0 3
- CIB(OH)*
R = H, OCH3, C(=O)CH,
The in situ catalysts 7 and 8 - that clearly form Pd' catalytic species like 6 via
salt metathesis - were employed in subsequent work to couple non-activated aryl
chlorides at 80°C in 1,4-dioxane using Cs2C03as a base [9, LO]. Yields were as
high as 89-99 %. Extremely high reaction rates were recorded for the Suzuki
coupling of phenylbroronic acid with p-chlorotoluene using catalyst 6, R =
'C4H9: TON = 552 [mol prod . mol Pd-' . h-'I, the highest observed as yet [7].
Unfortunately, the catalyst lifetime is still low.
P ~ ( O A CI )dppp
~ Pd2(dba), I P
9 10 11
The catalyst system 11, with an optimized P/Pd ratio of 1.0-1.5, does not
require electron-withdrawing substituents. Instead, p - and o-substituted aryl
chlorides having R = CH3, OCH3, NH2 give typical yields between 82 and
92% [13]. The electron richness and the steric bulk of tris(t-buty1)phosphane
seem to be the origin of the good catalytic performance. Obviously, only a single
phosphine is attached to the zerovalent Pd in the active state of the catalyst.
Bisarylphosphines combined with Pd(OAc)2 or Pd2(dba)3 - for example,
Structure 12 - have proven successful in the Suzuki coupling of non-activated
aryl chlorides, too [14-171. Related catalysts work with 0.5-2.0 mol% Pd at
80-130°C [18]. Ortho-substitution on one or both of the coupling partners is
possible, and both electron-donating and electron-withdrawing functional groups
are tolerated. It seems that P,O-chelation occurs in these particular catalysts
[19, 201.
2.11.3.4 Suzuki-Related Coupling 595
(CH3)2N
13
12
Excellent activities in the coupling of all kinds of aryl chlorides were achieved
by use of catalyst 13 containing the bulky bis(adamantyl)(n-buty1)phosphane.
TONs of lo4 to 2 X lo4 were recorded even for non-activated aryl chlorides [23].
Quite recently, phosphine oxides according to the equilibrium in eq. (4) were used
with Pd2(dba)3in the Suzuki coupling of aryl chlorides, while a hydroxyphosphine
complex/Ni(COD), catalyzes the Kumudu coupling of the same substrates [26].
- BrB(OH)2
OH loAC
14
was observed. As seen from the yield-improving effect of small amounts of water,
a Pd' species formed in situ seems to carry the catalytic cycle.
- BrB(OH)2
R = OCH3, CN,NO*,C(=O)CH3
napht = a-naphthyl
2.11.4 Mechanism
There is strong evidence that zerovalent Pd is present in the active catalyst species,
although speculations on Pd" @ Pd'"equi1ibria are not unreasonable in the case of
the above-mentioned palladacycles (cf. [4]). The accepted mechanism is summar-
precursor
"X-B(OH)i'
ized in Scheme 1: Pdo species stabilized by at least one but typically two donor
ligands oxidatively add the aryl (vinyl) halide (Pd' + Pd") with consecutive
transmetallation by the arylboronic acid. The specific advantages of the N-hetero-
cyclic carbenes is seen in the strong C + Pd bonds, which undergo dissociation
much more reluctantly than in the case of alkylphosphines of similar a-basicity.
The ideal case is a chelating, strongly coordinated a-type ligand as in catalyst 4
PI.
References
(a) N. Miyaura, A. Suzuki, Chem. Commun. 1979, 866; (b) N. Miyaura, T. Yanagi,
A. Suzuki, Synth. Commun. 1981, 11, 513.
Reviews: (a) A. Suzuki, Pure Appl. Chem. 1991,63,419; (b) S. P. Stanforth, Tetrahedron
1998, 54, 263; (c) A. R. Martin, Y. H. Jang, Acta Chem. Scand. 1993, 47, 221;
(d) N. Miyaura, A. Suzuki, Chem. Rev. 1995, 95, 2457; (e) A. Suzuki, J. Organomet.
Chem. 1999, 576, 147; (f) N. Miyaura, in: Advances in Metal-Organic Chemistry
(Ed.: L. S. Liebeskind), London, 1998; (g) A. Suzuki, in Metal-Catalyzed Cross-
Coupling Reactions (Eds.: F. Diederich, P. J. Stang), Chapter 2, Wiley-VCH, New
York, 1998.
[3] (a) M. Beller, H. Fischer, W. A. Herrmann, K. Ofele, C. Brossmer, Angew. Chem., Znt.
Ed. Engl. 1995, 34, 1848; (b) T. H. Riermeier, A. Zapf, M. Beller, Top. Catal. 1997,
4, 301; (c) W.A. Henmann, Ch. Brossmer, T. Priermeier, K. Ofele, J. Organomet.
Chem. 1994, 481, 97.
[4] W. A. Herrmann, V. P. W. Bohm, C.-P. Reisinger, J. Organomet. Chem. 1999, 576, 23.
[5] W. A. Henmann, C.-P. Reisinger, M. Spiegler, J. Organomet. Chem. 1998, 557, 93.
[6] T. Weskamp, V. P. W. Bohm, W. A. Henmann, J. Organomet. Chem. 1999, 585, 348.
[7] V.P. W. Bohm, Ch. W.K. Gstottmayr, Th. Weskamp, W.A. Herrmann, J. Organomet.
Chem. 2000, 595, 186.
[8] Reviews: (a) W. A. Herrmann, Ch. Kocher, Angew. Chem. Int. Ed. Engl. 1997,36,2162;
(b) W. A. Henmann, Th. Weskamp, V. P. W. Bohm, Advan. Organomet. Chem. 2002, in
press; (c) W. A. Henmann, Angew. Chem. 2002, in press.
598 2.11 The Suzuki Cross-Coupling
[9] C. Zhang, J. Huang, M. L. Trudell, S. P. Nolan, J. Org. Chem. 1999, 64, 3804.
[lo] C. Zhang, M.L. Trudell, Tetrahedron Lett. 2000, 41, 595.
[ I l l Hoechst AG (W.A. Herrmann, M. Elison, J. Fischer, Ch. Kocher, K. Ofele),
DE 4.447.066 (1994).
[ 121 W. Shen, Tetrahedron Lett. 1997, 38, 5575.
[ 131 (a) A. F. Littke, G. C. Fu, Angew. Chem., Int. Ed. 1998,38,3387; (b) A. F. Littke, Ch. Dai,
G. C. Fu, J. Am. Chem. SOC. 2000, 122, 4020.
[14] D. W. Old, J. P. Wolfe, S. L. Buchwald, J. Am. Chem. Soc. 1998, 120, 9722.
[IS] J. P. Wolfe, R. A. Singer, B. H. Yang, S. L. Buchwald, J. Am. Chem. SOC. 1999, 121,
9550.
[16] J.P. Wolfe, S.L. Buchwald, Angew. Chem. 1999, 111, 2570; Angew. Chem., Int. Ed.
1999, 38, 2413.
[ 171 S. L. Buchwald, J. M. Fox, The Strem Chemiker, 2000, 18(I), 1.
[18] X. Bei, H. W. Turner, H. Weinberg, A. S. Guram, J. L. Petersen J. Org. Chem. 1999,
64, 6797.
[19] See, for example: X. Bei, T. Uno, J. Norris, H. W. Turner, J. Org. Chem. 1999, 64,4699.
[20] W. H. Weinberg, A. S. Guram, J. L. Petersen, Organometallics 1999, 18, 1840.
[21] M. Beller, J.G. E. Krauter, A. Zapf, Angew. Chem., Int. Ed. 1997, 36, 772.
[22] L. J. GooBen, Chem. Commun. 2001, 7, 679.
[23] A. Zapf, A. Ehrentraut, M. Beller, Angew. Chem., Int. Ed. 2000, 39, 4153.
[24] Hoechst AG (S. Haber, H.-J. Kleiner), DE 19.527.118 (July 25, 1995); cf. also Org. Proc.
Res. Dev. 1998, 2, 121.
[2S] (a) Hoechst AG (W. A. Herrmann, J. Kulpe, J. Kellner, H. Riepl), DE 3.840.600 (1988);
EP 0.672.674 (1989); (b) W. A. Herrmann, J. A. Kulpe, W. Konkol, H. Bahrmann,
J. Organomet. Chem. 1990, 389, 8 5 ; (c) W.A. Herrmann, in Synthetic Methods in
Organometallic and Inorganic Chemistry (Ed.: W. A. Henmann), Vol. 9, pp. 153-177,
Enke Verlag, Stuttgart, 2000.
[26] G.Y. Li, Angew. Chem. 2001, 113, 1561; Angew. Chem., Int. Ed. 2001, 40, 1513.
3
Recent Developments
in Homogeneous Catalysis
Applied Homogeneous Catalysis with Organometallic Compounds
Edited by B. Cornils and W. A. Herrmann
Copyright 0 Wiley-VCH Verlag GmbH, D-69469 Weinheim, 2002
separation
Product P
c
Cat.
Membrane
Regeneration
J
Product P
OH- Steam O2
$.
-- Product P
+
Metal
Cat. + S
do 1 @ I Product P
Figure 1. The different methods of separation and recycling of 0x0 catalysts for the reaction
S + A-B -+ P [73]: @ aqueous biphasic operation; @ membrane technique;
@ thermal methods; @ chemical methods.
(“fouling”) [S]) are, like “solid supported catalyst”, links between homogeneous
and heterogeneous catalysis.
The transitions of “supported liquid-phase catalysts” (SLPC)and “supported
aqueous-phase catalysts” (SAPC) are dealt with in Section 3.1.1.3, while special
aspects of clusters and colloids are discussed in Sections 3.1.1.4 and 3.1.1.5 and
those of aqueous-phase, re-immobilized catalysts in Section 3.1. I .6. The com-
bination of heterogeneous catalysis with aqueous (biphasic) techniques is also
under investigation, e. g., [209].
3.1.1.I Immobilization by Aqueous Catalysts 603
Homogeneous
Anchored [ P h a s e T a t io n l
Multiphase Catalysts
Tri P
y4-HCatalysts (PTC)
A
Liquid / Liquid
+- * .*
Figure 2. Different approaches of the variation of the application phase of 0x0 catalysts.
FBS = fluorous biphase [multiphase] system; PEG = polyethylene glycol;
NAIL = non-aqueous ionic liquid.
3.1.1.1.1 Fundamentals
One of the most important developments of the last 15 years in homogeneous cat-
alysis is the introduction of the aqueous two-phase (“biphase”) technique. This
method uses a homogeneous catalyst, dissolved in water, as a “mobile” phase
(“mobile support”). By simple phase separation (decantation), catalyst and reac-
tantsheaction products are separated just after reaction and at approximately the
same temperature (cf. Figure 1). In relation to the reaction products the catalyst
is thus “immobilized” as well as “heterogenized” on “liquid supports”, but not
“anchored”. So the manifold advantages of homogeneous catalysis are supple-
mented by the argument that catalyst and reaction products may be separated
immediately after reaction without any chemical stress [9]. Only those systems
604 3.1 Development of Methods
(1) which use no additional measures - except for moderate temperature gradients
- to ensure the phase separation (e. g., application of solvents or co-solvents,
chemical derivatization), and
(2) which make possible the immediate start of new catalyst cycles in the same
phase and without any additional steps
are biphasic systems in the strict definition. There are plenty of processes with in-
termediate biphasic steps which are not in fact biphase catalytic conversions, e. g.,
the solution of catalyst precursors, the extraction of the homogeneous catalyst
with water after reaction, etc. [lo-151. In all these examples the homogeneous cat-
alyst or part of its cycle leaves the biphase. This ambiguity is the reason why the
search for literature about biphasic operation is often incomplete. Biphasic pro-
cesses which include temperature-induced phase separations may gain in impor-
tance (cf. Section 3. I . 1.1.2), as may reagent-controlled radical reactions as well
[210].
Some condensed papers [16, 17, 2111 review the fundamentals, the applica-
tions, and the limitations of aqueous-phase homogeneous catalysts and the special
role of water [21, 167, 201, 204, 2121. Various papers substantiate the advantages
of aqueous-biphasic versus purely homogeneous techniques, the effectiveness of
water-soluble over organic-soluble ligands for special substrates (e. g., [67,
213]), or the role of counter-ions within the ligands [215 a, b, 218 h, 244 k] or
of co-additives [2 15 c, d]. The overall solvatation capability (solvation power,
ETN)of various solvents from nonpolar, aprotic tetramethylsilane (TMS) to water,
which influences the reactivity considerably, is shown in Figure 3 (213 b]. Special
CI H P H IHzOJ
0 Acetm
DMF
DMSO
1-PrOH
EOH
CH20H
MeOH
+ 1-
MeNHz CI (130 "C)
investigations have clarified the scene of the action (interfacial versus bulk of the
liquid [ 130, 2161). Not surprisingly, many papers from academic authors have
been published years after Manassen’s first proposal of the concept 1181 and
J6o’s 1281 and Baird’s follow-ups 1751, but also - remarkably - even years
after the first industrial application by Shell’s SHOP process (biphasic but not
aqueous [ 191) and RuhrchemieRhBne-Poulenc’s 0x0 process [9, 20, 1771. In
fact, this variation of the application phase completes the variation of homoge-
neous catalysts by ligand modification or by variation of the central atoms in a
conceptual way: the advantageous variation of the application phase normally re-
quires a preceding influence on the organometallic complex by ligand variation.
Aqueous homogeneous catalysts depend on the development of polar, and thus
water-soluble, ligands and their incorporation into organometallic complexes.
Therefore, the history of biphasic homogeneous catalysis begins with preparatory
work on various water-soluble ligands (cf. Table 1).
The solubility in water is usually achieved by introduction of highly polar sub-
stituents such as -S03H, -COOH, -OH, or -NH2 (or their salts) intothe phosphine
ligands [16-18, 21-23]; in other words and according to Cintas [214]: ... the “
while introducing one (mono-, M), two (di-, D) or three (tri-, 7‘) rnetu-positioned
sulfo groups in triphenylphosphine. The water solubility of the ligands may be im-
parted to the metal complex catalysts via incorporation in complexes. The thermo-
dynamics of complex formation and the different ability of the transition metal
ions to bind different ligands forming “in-situ catalysts” have been investigated
carefully [25-30, 32-39, 74-76, 781. The syntheses of appropriate compounds
for water-soluble ligands and complexes have been reviewed by Herrmann and
Kohlpaintner [ 161. TPPTS will be supplied from customs/fine chemicals manufac-
turers (e. g., Aldrich) and is already the subject of standard preparative instructions
12241. A list of a variety of new water-soluble ligands is compiled in Table 2.
Higher (and supramolecular) ligands based on sugar, porphyrin, dendrimers,
cyclodextrins, calix[4]arenes, etc., have also been tested for water-soluble conver-
sions, the hydroformylation of water-insoluble olefins included [219]. In some
cases the water-soluble, macromolecular cpds. act as inverse phase-transfer cata-
lysts, e. g., when crown ethers are involved [269].
606 3.1 Development of Methods
COOH
[ O~P-(CHZ)~-COOH
1952 Mann, Millai
1964 Pettit, Irving
1977 Shaw
1976 Podlahova
et al.
TPPMS
op~CHzOCOCH~
1973 Chatt, Leigh, Slade
CHpOCOCHs
amphos
Ligands and complex catalysts derived therefrom may catalyze reactions under
circumstances which require aqueous or “mild” conditions, such as bioorganic
substrates (bioorganometallic conversions; cf. Section 3.3.10.2). However, the
great advantage of w ater-soluble catalysts is that they overcome the basic problem
of homogeneously catalyzed processes: the separation of the product phase from
the (molecular) catalyst itself, which is soluble in it. The unit operations necessary
to achieve this usually include thermal operations such as distillation, decomposi-
tion, transformation, and rectification, process steps which normally cause thermal
3.1.1.1 Immobilization by Aqueous Catalysts 607
stress on the catalyst (cf. Figure 1). This can accelerate decomposition reactions
and progressive deactivation during the lifetime of the catalyst. Furthermore, ther-
mal separation processes seldom ensure quantitative recovery of the catalyst,
which consequently causes loss of productivity through loss of catalytically active
metal.
Product separation is easier for biphasic systems, especially (but not only) those
incorporating the aqueous biphasic and water-soluble catalysts. Figure 4 (below)
608 3.1 Development of Methods
Figure 4. General principle of biphasic catalysis in water. The metal complex catalyst (C),
which is solubilized by hydrophilic ligands, converts the substrates (in this case
propene [S] and syngas [A-B]) to the products, which can be separated from the
catalyst (medium) by phase separation.
Figure 5. Simplified flow diagrams for biphasic catalyses [16]: (a) product(s) P is completely
insoluble in the catalyst containing medium C - e. g., RuhrchemieRh6ne-Poulenc’s
0x0 process; (b) P is soluble or partly soluble in C; (c) the second phase is formed
during the catalytic process - e. g., Shell’s SHOP process.
opments, has not attained successful commercial realization (cf. Section 2.3.5
and [15, 42-44, 10.51). In early work on biphasic 0x0 processes with ligand-
modified Rh catalysts, high-molecular olefins played a role (Wilkinson and
co-workers [29] used triphenylphosphine monosulfonate, TPPMS ; Kuntz at
RhGne-Poulenc used the corresponding trisulfonate, TPPTS [45, 681). Using
these reactions among others as examples, the early researchers reported, espe-
cially in comparison with the conversion of lower olefins, a minor reaction rate
as well as emulsifying surface-active properties of the ligands. The decreasing
miscibility of the aqueous catalyst solutions with increasing C-number of the
higher olefins ought to be responsible for the lowering of the conversion
rate [196]. The following changes should improve the solubilities and thus
the conversion of biphasic processes:
the organic phase, acts as a co-solvent and as a co-ligand (“promoter ligand”) and
as reaction rate-increasing additive. The role of mixed complexeslike
HRh(CO)TPPTS,,,TPP, is uncertain [ 130, 2051. The influence of the substrates
themselves on the rates of biphasic reactions was discussed by Mortreux and
co-workers which reported higher rates of the biphasic hydroformylation of spe-
cial feedstocks as compared to the monophase operation [144]. The scene of the
action (interfacial reaction versus conversion in the bulk of the liquid) has been
discussed above [ 130,2161). In view of the considerable costs for recycling of sol-
vents and/or co-solvents (approx. 5 US cents/kg in large scale operation) their use
has decreased in process proposals and is only viable in laboratory protocols
[218h, 219c, 2211.
Membrane technology is a recent development to separate (or concentrate)
water-soluble catalysts (mainly hydroformylation catalysts) [ 147, 1491, although
a prior art is known [194, 1951. There are proposals for the use of immobilized
or re-immobilized aqueous phases for large-scale processes (cf. Ref. [222] and
Section 3.1.1.6). Carbon dioxide as a solvent for biphasic hydroformylations
has been described by Rathke and Klinger [184], although the use of CO, for
hydroformylation purposes was described earlier [ 1851. For the use of supercriti-
cal COz cf. Section 3.1.13; with non-aqueous ionic liquids cf. Section 3.1.1.2.2.
Investigations with supercritical water are in an early state (e. g., Ref. [223]).
Taking hydrogenations of C=C and C=O bonds (and selective hydrogenations, for
instance of unsaturated carbonyl compounds) as examples, a method for biphasic
catalyses has been proposed [ 181 and developed [28, 29, 561. After first reviews
by Sinou [79] and Southern [21], Kalck and Monteil - with a focal point on me-
chanistic backgrounds [ 171 - and Herrmann and Kohlpaintner - with special em-
phasis on chemical aspects [16] - reported the state-of-the-art up to 1993. Kalck
stated correctly that an important stimulant toward biphasic hydrogenations was
the possibility of working under normal pressure, especially for bio-organometal-
lic applications.
The literature of biphasic hydrogenations contains plenty of substrates (al-
kenes and cycloalkenes, arylaliphatic olefins, carbonyl compounds, etc.), mainly
with TPPMS as water-soluble ligand (solubility approx. 200 g/l [150] as com-
pared with 1100 g/l with TPPTS [37]). So far, no industrial process has been
derived from these studies. Besides the development of the basics of biphasic
operation, the research concentrates on fundamental work concerning the ques-
tion of where the reaction takes place: phase boundary, organic phase, or aqueous
phase. Wilkinson [29] concluded from his hydrogenation tests with hexenes or
cyclohexenes in the presence of TPPMS that the somewhat lower rate of hydro-
genation as compared with monophasic conversion should be due to the neces-
sary diffusion of the hydrogen to the alkene/water interface. In this way the iso-
612 3.1 Development of Methods
merization, which is the substantially slower reaction, can compete with the hy-
drogenation. Following this theory no co-solvent ought to be necessary. How-
ever, the hydrolytic cleavage of the dioxolane ring in PGE-17-DIOP does not
support the slow reaction rates [SO], as the reduction in reactivity applies to
many water-soluble hydrogenation catalysts. For more recent examples cf. Sec-
tions 2.9 or 3.3.1.
Dror and Manassen [82] stated that the reaction depends on the alkene solubi-
lity in the aqueous phase and that a co-solvent should be helpful. This leads to the
recommendation of co-solvents (e.g. [29, 35, 75, 811). Delmas, Jenck and co-
workers [83] investigated the influence of co-solvents or hydrogen on alkene (oc-
tene) solubility in the aqueous phase, using predicted liquid/liquid equilibria
within the frame of a thermodynamic model. The distinction of two types (A
and B) of ternary diagrams, depending on the slope of the lines, with various oc-
tene-in-water and water-in-organic phases, explains the ambiguous statements in
the literature about the effectivity of solvents.
While the hydrogenation of alkenes, etc., was important for the development
of biphasic methodology, the more valuable applications will be selective re-
ductions according to eqs. (2)-(4), using water-soluble Rh or Ru complexes,
respectively [28, 87-93, 178, 181, 186, 189, 224 b]. Double bonds besides keto
or carbonyl groups and vice versa, double bonds in acids, or triple bonds may
be hydrogenated selectively. For systematic reasons the hydrogenation of cin-
namaldehyde (and other unsaturated, functional derivatives) is still investigated
often (Ru, Rh, Os, Pd catalysts, tensioactive additives, etc., 1213c, 215 c,
21 8 h, 2301).
3.1.1.1 Immobilization by Aqueous Catalysts 613
CH3 CH3
I
CH3-C'CH-CHO TfiI CHB-C'CH-CH,nH
3-methyl-2-buten-1-al 3-methyl-2-buten-I-01
"Prenol"
-
H
H-C-COOH
Rh
I
TPPMS H-C-COOH
I
H
COOH H,_,COOH
,.I Pd
CI
ii
C
P
propylene-
carbonate C
II
(4)
I H' 'COOH
COOH
acetylene di- maleic acid
carbonic acid
Sodium or ammonium formates are also suitable as hydride donors for the
hydrogenation of a$-unsaturated and aromatic aldehydes with water-soluble Ru
complexes [88, 931. With [RuC~~(TPPMS)~], both the catalyst and the formate
are in the aqueous phase; the phase-transfer problem associated with catalysts
not soluble in water and aqueous formate solutions does not arise [93, 941.
These systems offer interesting theoretical aspects [87, 95, 1861.
There now exists evidence for the extension of two-phase catalysis into the new
area of C,-chemistry. Thus, Leitner an co-workers [206] described the biphase hy-
drogenation of CO, to formic acid (cf. Section 3.3.4). Two-phase hydrogenations
of aromatic nitro compounds with Pd or Rh catalysts are examined by Tafesh and
co-workers [207] and others [212 f, 218 d, 2261.
During the past decade numerous studies have been devoted to the hydroge-
nation of prochiral substrates in the presence of chiral water-soluble Rh com-
plexes. Among interesting precursors for amino acids, a-amidoacrylic acid and
amidocinnamic acid have often been selected [16, 171. So far the reaction rates
and enantiomeric excesses (ee) with biphasic methods are lower than with their
homogeneous counterparts; the achievable yields are lower [80, 96-102, 186,
189, 213 d, 218 f, p]. Addition of tensides is also recommended [225]. At the
focus of aqueous-phase hydrogenation reactions are sugars (mainly with Ru
[227]), alkenes or low-molecular-polymers [218 b, 219 h, 2281, or aromatic com-
pounds [229]. Even water-soluble bimetallic catalysts (Pd-Pt) have been tested
[226 b]. An overview of two phase tranfer hydrogenations is offered by Nomura
614 3.1 Development of Methods
[212 fl. The transfer to SLP or SAP catalysts is possible, as has been proven for
the hydrogenation of 2-(8 ’-methoxy-2’-naphthyl)acrylicacid to (S)-naproxen
[103]. For details see [16, 17, 2631 and Sections 2.1.1, 2.2, 2.9, 3.1.1.3 and 3.3.1.
C-C Couplings
Hydroformylations
So far, TPPTS is the most ideal ligand modifier known for the 0x0-active
HRh(CO),. Without any expensive preformation steps, three of the four CO
ligands can be substituted by the readily soluble (1100 g/l [37]), nontoxic (LD50,
oral: 5000 mgkg) TPPTS, which yields the hydrophilic 0x0 catalyst
HRh(CO)[P(m-~ulfophenyl-Na)~]~ as an “in-situ catalyst” [ 1981 (cf. Figure 6).
An appropriate process has been commercialized by Ruhrchemie AG (see Section
3.1.1.1.3).
3.1.1.1 Immobilization by Aqueous Catalysts 6 15
Together with TPPTS, TPPMS and TPPDS maintain their importance for other
applications. With their different grades of sulfonation, they allow a fine tuning of
the hydrophilickydrophobic ratio of the catalyst during biphasic operation, when
necessary (e.8. [14, 1091).
The development of ligands for 0x0 processes has not come to an end (cf.
Table 2). The work of Herrmann and colleagues may be quoted as one example
among others : they introduced different water-soluble ligands such as BISBIS
(bis-[phenyl(sulfonatophenyl)phosphinomethyl]disulfonatobiphenyl,1; NORBOS
(tris(sulfonatophenyl)dimethylphosphanorbornadien, 2; or BINAS (bis[disul-
fonatophenylphosphinomethyl]tetrasulfonatobinaphthene; 3. Using these ligands
a further improvement in activity and selectivity (dim [= linearhranched]
ratio) was achieved [16, 39, 40, 110-1121.
Na03S
BlSBlS
1
S03Na
BlNAS
3
R'
"1
"y
N;c-{h-co
co
Ft.'
4
The bond between carbon and rhodium is extremely stable, thus allowing
mono- or biphasic hydroformylations without any excess of ligands. Due to this
stability, for the first time ever an anchoring to a polymer support seems possible
without leaching. These N-heterocyclic carbenes appear to be excellent ligands to
stabilize catalytically active metals even under harsh temperature conditions, e. g.
Heck C-C-coupling reactions at 130 "C [152 b].
Quite a number of contributions to ligand research in 0x0 chemistry are known
(e.g., [16, 17, 23, 37, 38, 46, 49, 79, 80, 96, 113-119, 153]), as well as those
in respect of other central atoms, binuclear complexes, photosensitized hydro-
formylations, or other starting olefins, including bioorganometallic applications
(e.g., [38, 116, 120-123, 145, 146, 1511). The substitution of Na by Li, K or
other cations in TPPTS-derived or other processes is claimed to be advantageous
(e. g., [124, 1251). According to some observations [126] the kinetics of hydro-
formylations in aqueous phase may be different from those in nonaqueous
media, as suspected by Chaudhari and co-workers [ 1271. Special aspects, mainly
the behavior, control, and organization of the phases of aqueous biphasic
processes, are dealt with in special papers [31, 41, 128, 1291.
In early work on biphasic 0x0 processes with ligand-modified Rh-catalysts,
high-molecular-mass olefins already played a role. The investigators of the hydro-
formylation of higher olefins expected lower reaction rates in comparison with the
conversion of lower olefins, as indicated above. They tried to overcome the de-
creasing miscibility of the aqueous catalyst solutions with the increasing chain
length of the higher olefins by variation of the water-soluble ligands (by means
of surfactants or solubilizing properties), by addition of solvents and/or co-
solvents, or by special measures to improve the solubility. These issues have
been discussed in the previous section.
Intensive research has been done by RusseVJohnson Matthey to develop a bi-
phasic 0x0 process for I-dodecene as an example for higher olefins [54, 105, 1181.
3.1.I . 1 Immobilization by Aqueous Catalysts 6 17
Ethoxylated tris(p-hydroxpheny1)phosphine
5
Despite vigorous interest in the use of PEG ligands and of PEG as additive or
co-solvent no process has emerged so far, this being also a consequence of the
costs of their separation before their recycling (cf. p. 611).
With knowledge of the discussion about the site of the - biphasic - action
(interfacial conversion versus reaction in the bulk of the liquid [130, 2161) the
aqueous phase hydroformylation of higher (“heavier”) alkenes is still much in-
vestigated (e.g., Refs. [216 b, 217 a, 218 g, 219 f, h, 2311). There is a certain
trend to recommend high-molecular ligands for this purpose (e. g., calix[4]arenes,
dextrins, etc.). Other papers describe the hydroformylation of special alkenes
using Co or Ru catalysts [232].
There are even some proposals for the application of new techniques and
processes for the conversion of higher-molecular olefins or their functional
substitutes. Exxon described the “aldolizing 0x0 synthesis”, a variant of the
former Aldox process [73], including the conversion of higher olefins of C-
number n to aldehydes C2n+2in a one-step process consisting of hydroformyla-
tion and subsequent aldolization, followed by hydrogenation. Thus the valuable
“dimeric” plasticizer alcohols can be obtained using a biphasic procedure with
diethylene glycol as second phase and special ligands [131]. Union Carbide
claimed a biphasic “oxidative hydroformylation” for the direct conversion of
olefins C, to carboxylic acids Cn+l by using oxygen-containing syngases
[ 1321. Special ligands such as tri(n-octy1)phosphine oxide (TOPO) are essential
for example for the manufacture of propionic acid and propionic anhydride
from ethylene.
Other 0x0 reactions of unsaturated functional derivatives (acrylic acid or acrylic
esters, polyisobutenes, oleic alcohol, high-molecular fatty acids, etc.) have been
described [128, 129, 139-141, 143, 144, 208, 218 h, 2361.
6 18 3.1 Development of Methods
According to HorvAth, the problems arising from the limited reciprocal solubi-
lities of the water phase and higher olefins should be overcome by application of
the SAPC technique [138, 1441. For this and other biphasic - but nonaqueous -
processes, see Sections 3.1.1.2 and 3.1.1.3. A new concept concerning inner
lipophilic cavities and hydrophilic surfaces of a-cyclodextrins may offer new
possibilities for the hydroformylation of higher olefins [ 1421. Asymmetric hydro-
formylations are dealt with in Section 2.9.
Carbonylations
Oxidations
Because of relatively low yields, oxidations are among the reactions which
deserve special cultivation. Early aqueous-phase oxidations have been
described with fatty alcohols (to aldehydes or acids [174, 1751). Sheldon
reviewed the scene in 1998 [239]. Under the heading “greener oxidations” actual
work concentrates on alcohol oxidation toward ketones with ligand-modified
Pd catalysts or with PhI=O/KBr [218m, 2401. Much work has been done
in dihydroxylation of alkenes with ligand-modified 0 s catalysts and dioxygen
[218 s].
Under the name OxoneTMan oxidation agent has been introduced, consisting of
KHS04-K2S04-2KHS05. Solid Oxone converts methylenic functions under an-
hydrous, biphasic conditions to carbonyl compounds under the catalytic influence
of ligand-modified Mn porphyrins and phase-transfer catalysts (e. g., acetophe-
none is obtained from ethylbenzene). In the case of cyclohexane, s-caprolactone
results as well as cyclohexanol and -one ([219 b, 2411; cf. also Baeyer-Villiger
oxidation). Biphasic oxidations with methyltrioxorhenium (e. g., to epoxides)
are reviewed in Section 3.3.13 [244 i].
3.1.1. I Immobilization by Aqueous Catalysts 6 19
-+ -+ H20 -
Pd, TPPMS
‘ OH -
Hz
Ni
-OH
c4 c4 C8 ‘8 n-octanol
I
1 CuCr03
O
H
H
O
- 2
- 0
CO HZ
I /
[Rh(a~ac)(CO)~]
TPPMS
‘0
C9 Ni C9
Telomerizations
Telomerizations have been among the first reactions tested under biphasic condi-
tions [45, 1901, starting with butadiene and methanol on Pd/TPPMS catalysts and
yielding 1-methoxy-2,7-octadiene. The telomerization in the presence of water as
reactant (hydrodimerization; cf. Scheme 1) has been commercialized [ 15, 3 1,
42441. These biphasic developments of the Kuraray Corporation yield 1-0ctanol
or 1,9-nonanediol, respectively (cf. [15, 31, 4 2 4 4 , 86, 133, 137, 244 e] and
Section 2.3.5). Similar developments (but without technical realization) have
been described by BASF [134], Mitsubishi [135], and Shell [136], and others
[215 d, 242, 2681. The telomerization of butadiene and ammonia may also be
biphasic [243].
R - C H ~ - C - C H ~ -CH* -CH
FH2
R = H, CH3, R--CHP-C-CH=CH~ 2'
Z-CH2-Z' = acetylacetone, hydroxyacetone, phenols, morpholine
Pdo species and TPPTS are excellent catalysts for allylic substitution with a
variety of nucleophiles (carbon and hetero nucleophiles) in nitrile-water media
(Tsuji-Trost reaction; eq. (9) [182, 1831).
Table 3. Recent examples for aqueous biphasic reactions catalyzed with ligand-modified
transition metals.
Type of reactionhfetal involved Ref.
n-butyraldehyde vapors
n-butyraldehyde
I - vent
- i-butyral-
dehyde
propyleni
syngas
n-butyraldehyde
4
hydrolysis
decarboxylation
1
Vitamin E --
C13 geranylacetone
References
[ l ] B. Cornils, W. A. Herrmann, M. Rasch, Angew. Chem. 1994,106,2219; Angew. Chem.
Int. Ed. Engl. 1994, 33, 2144.
[2] Chemische Verwertungsgesellschaft mbH, Oberhausen (A. Gemassmer, H. J. Nienburg
et al.), DE 896.341 (1953); DE 902.491 (1954).
[3] S. L. Regen, Angew. Chem. 1979, 91, 464. Aizgew. Chem. Int. Ed. Engl. 1979, 18, 421.
[4] Montecatini Edison S.p.A. (M. Foa, L. Cassar, G. P. Chiusoli), DE 2.035.902 (1979).
[5] J. Falbe, H. Bahrmann, Chem. uns. Zeit 1991, 15, 37.
[6] G. W. Parshall, J. Am. Chem. SOC.1972, 94, 8716.
[7] C. Larpent, H. Patin, J. Mol. Cutul. 1988, 44, 191.
[8] For example, Patents to Mitsubishi Chem., DE 2.302.962; Showa Denko KK, DE
2.535.597; Philipps Petroleum Comp., US 4.068.054, US 3.995.097, US 3.956.257;
Chisso Corp., DE 1.904.815; or Ruhrchemie AG, DE 1.195.496.
[9] E. Wiebus, B. Cornils, Chem.-Ing.-Tech. 1994, 66, 916; CHEMTECH 1995, 25, 33.
[ 101 Chemische Verwertungsgesellschaft mbH, Oberhausen (H. Nienburg, H. J. Waldmann,
E. Plauth et al.), DE 953.606 (1956); Ruhrchemie AG, GB 736.875 (1952).
[11] Chemische Venvertungs GmbH, Oberhausen (H. Nienburg, H. J. Waldmann, E. Plauth
et al.), DE 933.338 (1955).
[12] Montecatini Edison SpA (G. Gregorio, A. Andreetta), DE 2.313.102 (1973).
[13] DSM NV (0.E. Sielcken, N. F. Haasen), PCT-WO 94/14747, (1994).
[14] Union Carbide Chem. Plast. Techn. Corp. (J. E. Babin, D. R. Bryant, A. M. Harrison,
D. J. Miller), EP 0.552.797 (1992), EP 0.358.922 (1988).
References 625
[42] Kuraray Corp. (M. Matsumoto, M. Tamura et al.), US 4.215.077 (1980) and U S
4.567.305 (1 986).
[43] N. Yoshimura, Y. Noriaki, M. Matsumoto, M. Tamura, Nippon Kagaku Kaishi 1993,
(2), 119.
[44] Kuraray Corp. (N. Yoshimura, M. Tamura et al.), US 4.356.333 (1982), US 4.417.079
(1983), US 4.927.960 (1990), US 5.057.631 (1991), EP 0.287.066 (1988); EP
0.436.226 (1990), FR 2.499.978 (1982); GB 2.074.156 (1980).
[45] Rh6ne-Poulenc Ind. (E. Kuntz), FR 2.366.237, (1976).
[46] T. Bartik, B. Bartik, B. E. Hanson, I. Guo, I. T6th, Organometallics 1993, 12, 164.
[47] Yeda Research and Development Co. (J. Manassen, Y. Dror), US 4.415.500 (1983).
[48] R. T. Smith, R. K. Ungar, M. C. Baird, Transition Met. Chem. 1982, 7, 288.
[49] Y. Yan, H. Zhou, Z. Jin, Fenzi Cuihua 1994, 8 (2), 147; Chem. Abstr: 121, 111875.
[SO] BASF (H. J. Kneuper, M. Roeper, R. Paciello), DE 4.230.871 (1993); EP 0.588.225
(1993).
[51] Hoechst AG (H. Bahrmann, P. Lappe), EP 0.602.463 (1994).
[52] Ruhrchemie AG (B. Comils, W. Konkol, H. Bahrmann, H. W. Bach, E. Wiebus), DE
3.41 1.034 (1984), 3.443.474 (1985); Ruhrchemie AG (H. Bahrmann, J. Weber, H. W.
Bach, L. Bexten), EP 0.216.315 (1986).
[53] Hoechst AG, CN 85-105.102 (1985).
[54] Johnson Matthey plc. (M. J. H. Russel, B. A. Murrer), GB 2.085.974 (1980), U S
4.399.312 (1983), DE 3.135.127 (1990); M. J. H. Russel, Chemie-Technik (Heidelberg)
1988, 17 (6), 148.
[551 G. Oehme, E. Paetzold, R. Selke, J. Mol. Catal. 1992, 71, L1; Tetrahedron 1993, 49,
6605; Angew. Chem. 1994, 106, 2272; DD 259.194 (1987).
[56] Y. Dror, J. Manassen, Stud. S u Sci.~ Catal., (Pt.B, New Horiz. Catal.) 1981, 7, 887.
[57] Y. Matsui, M. Orchin, J. Organomet. Chem. 1983, 244, 369.
[58] H. Ding, B. E. Hanson, T. Bartik, B. Bartik, Organometallics 1994, 13, 3761; J. Mol.
Catal. 1994, 88, 43.
[59] B. Fell, G. Papadogianakis, J. Mol. Catal. 1991, 66, 143.
[60] Hoechst AG (H. Bahrmann, B. Fell, G. Papadogianakis), DE 3.942.954 (1989).
[61] J. Wu, G. Yuan, Q. Zhou, Shiyou Huagong 1991,20 (2), 79; Chem. Abstr: 115, 321659.
[62] P. Punvanto, H. Delmas, Paper presented at the symposium Catalysis in Multiphase
Reactors, Lyon, France, Dec. 1994; Catal. Today 1995, 24, 135.
[63] Eniricerche S.p.A. (L. Tinucci, E. Platone), EP 0.380.154 (1990).
[64] Ruhrchemie AG (B. Cornils, W. Konkol, H. W. Bach, G. Dambkes, W. Gick, W. Greb,
E. Wiebus, H. Bahrmann), DE 3.413.427 (1984), DE 3.546.123 (1985).
[65] H. Ding, B. E. Hanson, J. Chem. SOC.,Chem. Commun. 1994, 2747.
[66] Ruhrchemie AG, (B. Cornils, H. Bahrmann, W. Lipps, W. Konkol), EP 0.173.219 (1985),
DE 3.511.428 (1985).
[67] R. M. Deshpande, S. S. Divekar, B. M. Bhanage, R. V. Chaudhari, J. Mol. Catal. 1992,
75 (l), L19.
[68] RhGne-Poulenc S. A. (E. Kuntz), DE 2.627.354 (1976).
[69] Hoechst AG (B. Cornils, H. Bahmann, E. Wiebus et al.), EP 0.158.246 (1984).
[70] P. Escaffre, A. Thorez, P. Kalck, New J. Chem. 1987, 11, 601; P. Kalck, P. Escaffre,
F. Serein-Spirau, A. Thorez, New J. Chem. 1988, 12, 687.
[71] T. Bartik, B. Bartik, B. E. Hanson, J. Mol. Catal. 1994, 88, 43.
[72] For example, Ruhrchemie AG (B. Cornils, E. Wiebus et al.) DE 3.640.614 (1986).
[73] B. Comils, New Syntheses with Carbon Monoxide (Ed.: J. Falbe), Springer, Berlin, 1980;
M. Beller, B. Cornils, C. D. Frohning, C. W. Kohlpaintner, J. Mol. Catal. A ; 1995,
104, 17.
[74] R. T. Smith, M. C. Baird, Inorg. Chim. Acta 1982, 62, 135.
References 627
[I471 Exxon Chem. Patents Inc. (F. J. Healy, J. R. Livingston, E. J. Mozeleski, J. G. Stevens
et al.), US 5.298.669 (1993), US 5.288.819 (1993), WO 93/04029 (1993).
[148] L. W. Gosser, W. H. Knoth. G. W. Parshall, J. Mol. Catal. 1977, 2, 253.
[I491 Ruhrchemie AG (W. Greb, J. Hibbel, J. Much, V. Schmidt et al.), DE 3.630.587 (1986),
DE 3.842.819 (1989); EP 0.263.953 (1987).
[ISO] T. Okano, Y. Moriyama, H. Konishi, J. Kiji, Chem. Lett. 1986, 1463.
[I511 N. V. Kolesnichenko, A. I. Teleshev, E. V. Slivinskii et al., Izv. Akad. Nauk. SSSR, Sex
Khim. 1991, ( S ) , 1026.
[152] (a) Hoechst AG (W. A. Henmann et al.), DE Appl. 4.447.066 bis 4.447.070 (1994). -
(b) W. A. Herrmann, J. Fischer, M. Elison, Ch. Kocher, G. A. J. Artus, Angew. Chem.
1996, 107, 2602; Angew. Chem., Int. Ed. Engl. 1995, 34, 2371.
[153] N. Winkhofer, U. Ritter, M. Noltemeyer, H. W. Roesky, Angew. Chem. 1996,108, 591;
Angew. Chem., Int. Ed. Engl. 1996, 35, 524.
[154] L. Cassar, M. FOB, A. Gardano, J. Organomet. Chem. 1976 121, C 5 5 ; L. Cassar, Chim.
Ind. (Milan) 1985, 67, 256.
[I551 J. Kiji, T. Okano, W. Nishiumi, H. Konishi, Chem. Lett. 1988, 957.
[156] T. Okano, I. Uchida, T. Nakagaki, H. Konishi, J. Kiji, J. Mol. Catal. 1989, 54, 65.
[157] M. M. Taqui Khan, S. B. Halligudi, S. H. R. Abdi, J. Mol. Catal. 1988, 44, 179.
[158] M. M. Taqui Khan, S. B. Halligudi, S. H. R. Abdi, S. Shukla, J. Mol. Catal. 1988, 48,
25, 325.
[159] Hoechst AG (M. Beller, C. W. Kohlpaintner), DE Appl. 4.415.681 and 4.415.682
(1994).
[160] RhGne-Poulenc Ind. (D. Morel), FR 2.486.525 (1980), FR 2.505.322 (1980).
[ 1611 Anon., Actualite' Chimique 1990 (Mar./Apr.).
[162] D. Morel, G. Mignani, Y. Colleuille, Tetrahedron Lett. 1985, 26, 6337; 1986, 27, 2591.
[163] Anon., Informations Chimie Hebdo. 1988, 939 (Nov. 10) p. 1.
[164] C. Mercier, P. Chabardes, Pure Appl. Chem. 1994, 66, 1509.
[165] RhBne-Poulenc Ind. (E. Kuntz), FR 2.338.253 (1976).
[166] T. I. Wallow, B. M. Novak, J. Am. Chem. SOC.1991, 113, 7411.
[167] A. Lubineau, J. AugC, Y. Queneau, Synthesis 1994, 8, 741.
[168] B. M. Novak, R. H. Grubbs, J. Am. Chem. SOC.1988, 110, 7542.
[169] T. D. Madden, P. J. Quinn, Biochem. Soc. Trans. 1978, 6, 1345.
[170] P. J. Quinn et al., J. Biochem. Biophys. Methods 1980, 2, 19; Eur: J. Biochem. 1981,
118, 335.
[171] L. Vigh, F. Job, P. R. van Hasselt, P. J. C. Kuiper, J. Mol. Catal. 1983, 22, 15.
[172] L. Vigh, F. Job, A. CsCpl6, Eur: J. Biochem. 1985, 146, 241.
[I731 D. Chapman, P. J. Quinn, Proc. Natl. Acad. Sci. USA 1976, 23, 3971.
[174] A. Behr, Fat Sci. Technol. 1990, 92, 375.
[175] A. Behr, K. Eustenviemann, J.Mol. Catal. 1991, 403, 209, 215.
[176] C. Larpent, R. Dabard, H. Patin, Inorg. Chim. 1987,26, 2922; New J. Chem. 1988, 12,
907; C. R. Acad. Sci. Paris, Ser: 2 1978, 304 (17), 1055.
[177] H. W. Bach, H. Bahrmann, W. Gick, W. Konkol, E. Wiebus, Chem.-Ing.-Tech. 1987,
59, 882.
[178] K. H. Schmidt, Chem. Znd. 1985, 37, 762; A. Behr, M. Roeper, Erdol-Kohle-Erdgas-
Petrochem. 1984, 37, 485.
[179] A. Chauvel, B. Delmon, W. F. Holderich, Appl. Catal. A: General 1994 115, 173.
[180] Anon., Eur: Chem. News 1995 (Jan. 15), 29; Europa-Chemie 1995, ( l ) , 10.
[181] Z. T6th, F. Jo6, M. T. Beck, Inorg. Chim. Acta 1980, 42, 153.
[182] Ref. [96a], p. 25; Ref. [96b], p. 221.
[183] E. Blart, J. P. GenCt, M. Safi, M. Savignac, D. Sinou, Tetrahedron 1994, 50, 505.
[184] Argonne Natl. Lab. (J. W. Rathke, R. J. Klinger), US 5.198.589 (1994).
630 3.1 Development of Methods
[216] (a) 0. Wachsen, K. Himmler, B. Cornils, Catal. Today 1998, 42, 373; (b) P. Kalk,
M. Dessoudeix, S. Schwarz, J. Mol. Catal. A: 1999, 143, 41; (c) C. Larpent,
E. Bernard, F. Brisse-le Menn, H. Patin, J. Mol. Catal. A: 1997, 116, 277.
[217] (a) A. Buhling, P. C. J. Kamer, P. W. N. M. van Leeuwen, J. W. Elgersma, J. Mol. Catal.
A: 1997, 116, 297; (b) B. DrieBen-Holscher, P. Wasserscheid, W. Keim, Cattech 1998,
June, 47; (c) A. Behr, Chem. lng. Tech. 1998, 70, 685; (d) P. W.N.M. van Leeuwen,
P.C. J. Kamer, J. N. H. Reek, Cattech 2000, 3(2), 64; (e) R. V. Chaudhari, A. Bhatta-
charya, B. M. Bhanage, Catal. Today 1995, 24, 123.
[218] (a) G.T. Baxley et al., J. Mol. Chem. A: 1997, 116, 191; (b) D. C. Mudalige, G.L.
Rempel, J. Mol. Catal. A: 1997, 116, 309; (c) L. Lavenot, M. H. Bortoletto et al., J. Or-
ganomet. Chem. 1996, 509, 9; (d) F. Ragaini, S. Cenini, J. Mol. Catal. A: 1996, 105,
145; (e) S. Lelikvre, F. Mercier, F. Mathey, J. Org. Chem. 1996, 61, 3531; (f) C. Len-
sink, E. Rijnberg; J. G. de Vries, J. Mol. Catal. A: 1997, 116, 199; (g) P. W.N.M. van
Leeuwen et al., J. Organomet. Chem. 1996, 522, 69, J. Mol. Catal. A: 1995,98, 69; (h)
J. J. Ziolkowski et al., J. Organomet. Chem. 1995,505, 11, J. Mol. Catal. A: 1998, 132,
203 and 1999,148,59; (i) B. N. Hanson et al., J. Mol. Catal. A: 1997,124,21; (i) M. S.
Goedheijt, P. C. J. Kamer, P. W. N. M. van Leeuwen, J. Mol. Catal. A: 1998, 134, 243;
(k) Z. Jiang, A. Sen, Macromolecules 1994, 27, 7215; (1) T. L. Schull, J. C. Fettinger,
A.D. Knight, lnorg. Chem. 1996, 35, 6717; (m) G.-J. ten Brink; I. W.C. E. Arends,
R.A. Sheldon, Science 2000, 287, 1636; (n) W. Klaui, M. Berghahn, G. Rheinwald,
H. Lang, Angew. Chem. Int. Ed. 2000, 39, 2464; (0) E. Paetzold, M. Michalik, G.
Oehme, J. Prakt. Chem. 1997, 339, 38; (p) T. Malmstrom, C. Anderson, Chem. Com-
mun. 1996, 1135 and J. Mol. Catal. A: 2000, 157, 79; (4) Hoechst AG, US 5.310.786
(1994); D. E. Bergbreiter, CHEMTECH 1987, (1 l), 686; E. Bayer, V. Schurig, Angew.
Chem. lnt. Ed. Engl. 1975,14,493 and CHEMTECH 1976, (3), 212; J. Chen, H. Alper,
J. Am. Chem. Soc. 1997, 119, 893; D. E. Bergbreiter, J.-G. Franchina, B. L. Case, Org.
Lett. 2000, 2, 939; J. W. Caraway, D. E. Bergbreiter, in Catalysis of Organic Reactions
(Ed.: R. E. Malz), Dekker, New York, 1996, p. 361; (r) R. W. Eckl, T. Priermeier, W. A.
Henmann, J. Organomet. Chem. 1997, 532, 243; W. A. Henmann et al. in Ref. [96b],
p. 127; (s) M. Beller et al., J. Am. Chem. Soc. 2000, 122, 10289; M. Beller et al., Tetra-
hedron Lett. 2000, 41, 8083; M. Beller et al., Angew. Chem. Int. Ed. 1999, 38, 3026;
[218t] M. Beller, J. G. E. Krauter, A. Zapf, S. Bogdanovic, Catul. Today 1999, 48, 279.
[219] (a) M. Beller et al., Angew. Chem. 1997, 109, 793; (b) L. Cammarota et al., J. Mol.
Catal. A: 1999, 137, 155; (c) S. Uk Son, J. W. Han, Y. K. Chung, J. Mol. Catal. A:
1998, 135, 35; (d) A. Gong et al., J. Mol. Catal. A : 2000, 159, 225; (e) E. Monflier,
G. Fremy, Y. Castanet, A. Mortreux, Angew. Chem. 1995, 107, 2450 and Tetrahedron
Lett. 1995, 36, 9481; (f) S. Shimizu et al., Angew. Chem. lnt. Ed. 2000, 39, 1313;
(g) S. Tilloy, F. Bertoux, A. Montreux, E. Monflier, Catal. Today 1999, 48, 245; (h)
M.T. Reetz, Catal. Today 1998, 42, 399; DE 19.631.322 and 19.960.802 (1998).
[220] F. Job, A. Kathb, J. Mol. Catal. A: 1997, 116, 3; B. M. Bhanage, F.-G. Zhao, M. Shirai,
M. Arai, Tetrahedron Lett. 1998, 9509.
[221] (a) S. Paganelli, M. Zanchet, M. Marchetti, G. Mangano, J. Mol. Chem. A: 2000, 157,
1 ; (b) S.-Kanagasabapathy, Z. Xia, G. Papadogianakis, B. Fell, J. Prukt. Chem. 1995,
337. 446.
[222] H. Bahrmann, B. Comils, in Aqueous-Phase Organometallic Catalysis (Eds.: B. Cor-
nils, W. A. Herrmann), Wiley-VCH, Weinheim, 1998, Chapter 4.4, p. 189; H. Bahrmann
et al., J. Organomet. Chem. 1997, 545-546, 139; T. Muller, H. Bahrmann, J. Mol.
Chem. A: 1997, 116, 39.
[223] P. Krammer, S. Mittelstadt, H. Vogel, Chem. lng. Tech. 1998, 70, 1559; A. A. Galkinj,
B. G. Kostyik, V. V. Lunin, M. Poliakoff, Angew. Chem. lnt. Ed. 2000, 39, 2738.
632 3. I Development of Methods
Aqueous catalysts offer facile catalyst separation for many homogeneous catalytic
reactions [ 13 and several new processes have been commercialized (cf. Section
3.1.1.1). However, aqueous media cannot be used for chemical systems in
which a component of the system undergoes undesired chemical reactions with
water. Furthermore, the low solubility of many organic compounds in water
could limit the applications of aqueous catalysts. Nonaqueous biphasic systems
could overcome these limitations, provided the catalyst is preferentially soluble
in the catalyst phase at the conditions under which the catalyst phase is separated
from the product phase. It should be noted that there may be some catalyst loss
into the product phase. The acceptable level of catalyst leaching depends on the
quality specifications of the product, whether the residual catalyst could cause
any health and/or environmental hazards, and the cost of the catalyst. When the
leached catalyst has to be removed from the product phase, the cost of additional
conventional catalyst separation and recycling must be considered also.
Since the formation of a liquid-liquid biphase system is due to a sufficient dif-
ference in the intermolecular forces of two liquids [2], the selection of a nonaqu-
e m s catalyst phase depends primarily on the solvent properties of the product
phase at a high conversion level. For example, if the product is apolar the catalyst
phase should be polar, and vice versa: if the product is polar the catalyst phase
should be apolar. The success of any nonaqueous biphase system depends on
whether the catalyst could be designed to dissolve preferentially in the catalyst
phase. Perhaps the most important rule for such design is that the catalyst has
to resemble the catalyst phase, since it has been known for centuries that “similia
similibus solvuntur,” of “like dissolves like” [3].
The solvent properties of alcohols with short carbon chains are similar to those
of water and such alcohols could be used as the nonaqueous catalyst phase when
the products are apolar in nature. The first commercial biphasic process, the Shell
Higher Olefin Process (SHOP) developed by Keim et al. [4], is nonaqueous and
uses butanediol as the catalyst phase and a nickel catalyst modified with a diol-
soluble phosphine, R2PCH2COOH.While ethylene is highly soluble in butane-
diol, the higher olefins phase-separate from the catalyst phase (cf. Section
2.3.1.3). The dimerization of butadiene to 1,3,7-octatriene was studied using
triphenylphosphine-modified palladium catalyst in acetonitrile/hexafluoro-2-phe-
nyl-2-propanol solvent mixtures [5]. The reaction of butadiene with phthalic
acid to give octyl phthalate can be catalyzed by a nonaqueous catalyst formed
in-situ from Pd(acac)2 (acac, acetylacetonate) and P(OC6H40CH3)3in dimethyl
sulfoxide (DMSO). In both systems the products are extracted from the cata-
lyst phase by isooctane, which is separated from the final products by distillation
PI.
3.1.1.2 Immobilization by Other Liquids 635
Perfluorinated alkanes, ethers, and tertiary amines are unusual because of their
nonpolar nature and low intermolecular forces. Their miscibility with toluene, tet-
rahydrofuran (THF), acetone, and alcohols is low; thus these materials could form
biphase systems under appropriate conditions [2]. A novel concept for performing
chemical transformations, including transition-metal- catalyzed reactions, that is
based on the limited miscibility of partially or fully fluorinated compounds with
nonfluorinated compounds was recently developed and reported in detail [6].
The fluorous biphase system consists of a fluorous phase containing a dissolved
catalyst and a second phase, which may be any organic or inorganic solvent
with limited solubility in the fluorousphase (Figure 1). The term “fluorous” is in-
troduced, in analogy to the term “aqueous”, to emphasize the fact that the chemi-
cal transformation is primarily controlled by a catalyst dissolved preferentially in
the fluorous phase. The fzuorous phase is defined as the fluorocarbon-rich phase
of a biphase system (this fluorocarbon most frequently consisting of perfluori-
nated alkanes, ethers, and tertiary amines). The most effective fluorous solvents
are perfluorinated alkanes, perfluorinated alkyl ethers, and perfluorinated trialkyl
amines [6, 71. The use of perfluorinated polyalkyl ethers such as Hostinert@, a
fluorous solvent developed by Hoechst, for fluorous biphase catalysis has been
recently demonstrated by Vogt [8].
Although most soluble homogeneous catalysts could be made fluorous-soluble
by attaching fluorous ponytails to the catalyst core in appropriate size and number
[9], transition metal complexes have mostly been converted to fluorous-soluble
through ligand modification [ 101. The most effective fluorocarbon moieties are
linear or branched perfluoroalkyl chains with high carbon number that may con-
Other phase
A+B <
tain other heteroatoms (the fluorocarbon tethers or “fluorous ponytails”). The suc-
cessful development of fluorous biphase organometallic catalysts requires an easy
access to ligands with appropriate (absolute and/or relative) fluorous solubility.
Their relative solubility can be quantified with fluorous partition coefficients or
related terms, such as fluorophilicity or specific fluorophilicity [Ill. In order to
avoid significant leaching of fluorous reagents and catalysts, the partition proper-
ties of all fluorous catalytic intermediates involved should be tuned for high
fluorous-phase affinity. Some empirical rules for designing fluorophilic reagents
and catalysts have been summarized [lo, 121. It should be emphasized that per-
fluorouryl groups do offer dipole-dipole interactions, making them less com-
patible with the fluorous biphase concept than perfluorulkyl groups. The insertion
of two or three -CH2- groups before the fluorous ponytail may be necessary to
decrease the strong electron-withdrawing effects of the fluorous ponytails, an
important consideration if catalyst reactivity is desired to approximate to that
observed for the unmodified species in traditional single-phase hydrocarbon
solvents.
A fluorous biphase reaction could proceed either in the fluorous phase or at the
interface of the two phases, depending on the solubilities of the reactants in the
fluorous phase. When the solubilities of the reactants are very low in the fluorous
phase, the chemical reaction may still occur at the interface or appropriate phase-
transfer agents may be added to facilitate the reaction. It should be emphasized
that a fluorous biphase system might be changed to a one-phase system by
increasing the temperature. Thus, the advantages of one-phase catalysis with
biphase product separation could be combined for a fluorous catalyst by running
the reaction at higher temperatures and separating the products at lower tempera-
tures.
Fluorous ligand-modified biphase catalysts have been successfully used in
allylic nucleophilic substitutions [ 141, cross-coupling reactions [ 151, Diels-Alder
reaction [ 161, epoxidation of olefins [17-201, Friedel-Crafts acylation [ 161, Heck
heterocoupling [2 11, hydrogenation [22-251, hydroformylation [6, 7, 13, 261,
hydroboration [27], hydrosilylation [28], intramolecular cyclization of unsaturated
esters [29], Kharasch addition reaction [30], living radical polymerization [3 11,
oligomerization [8], oxidation of alcohols [32], oxidation of aldehydes [ 181, oxi-
dation of alkanes [19, 331, oxidation of sulfides [7, 181, Stille couplings [34, 351,
and Wacker oxidation of alkenes [36]. In addition several chiral catalysts have re-
cently been developed for alkylation of aromatic aldehydes [37, 381 and epoxida-
tion of olefins [39]. The common feature of these catalytic systems is the easy
separation of the product(s) and the facile recycling of the fluorous catalyst.
Fluorous solvents are generally considered to be too expensive for large-scale
commercial processes. However, their nontoxic nature and the significant simpli-
fication of the separation step could make a fluorous technology very attractive for
the production of fine chemicals and pharmaceuticals. One should also consider
the fact that a simple separation technology could result in significant savings
on initial investments on hardware, and energy savings during separation. In ad-
dition, successful investment of the savings during the plant construction period
could result in enough earnings for a state-of-the-art fluorous technology to be
References 637
References
[ l ] F. Job, Z. Tbth, J. Mol. Catal 1980, 8, 369; E. G. Kuntz, CHEMTECH 1987, 17, 570;
W.A. Henmann, C.W. Kohlpaintner, Angew. Chem., Int. Ed. Engl. 1993, 32, 1524;
Aqueous Organometallic Chemistry and Catalysis (Eds.: I. T. HorvBth, F. Job), Kluwer,
Dordrecht, 1995; Aqueous-Phase Organometallic Catalysis (Eds.: B. Cornils, W. A.
Henmann), Wiley-VCH, Weinheim, 1998.
[2] J. H. Hildebrand, J. M. Prausnitz, R. L. Scott, Regular and Related Solutions, Van
Nostrand Reinhold, New York, 1970, Chapter 10.
[3] C. Reichardt, Solvents and Solvent Efsects in Organic Chemistry, 2nd ed., VCH,
Weinheim, 1990.
[4] Shell International Research (W. Keim, T. M. Shryne, R. S. Bauer, H. Chung, P. W.
Glockner, H. van Ywet), DE 2.054.009 (1969); W. Keim, Chem. Zng. Techn. 1984,
56, 850.
[5] W. Keim, A. Durocher, P. Voncken, Z. Erdol Kohle 1976, 29, 31.
[6] I.T. HorvBth, J. RBbai, Science 1994, 266, 72.
[7] Exxon Research and Engineering Co. (I. T. HorvBth, J. RBbai), US 5.463.082 (1995).
[8] M. Vogt, Ph.D. Thesis, Rheinisch-WestfalischeTechnischeHochschule, Aachen, Germany
(1991).
[9] M. C. A. Van Vliet, W.C. E. Arends, R. A. Sheldon, Chem. Commun. 1999, 263.
638 3.1 Development of Methods
[lo] I.T. HorvBth, Acc. Chem. Res. 1998, 31, 641; E. De Wolf, G. van Koten, B.-J. Deel-
man, Chem. SOC. Rev. 1999, 28, 37; M. Cavazzini, F. Montanari, G. Pozzi, S. Quici,
J. Fluorine Chem. 1999, 94, 183; R. H. Fish, Chem. Eul: J . 1999, 5, 1677.
[11] C., Rocaboy, W. Bauer, J. A. Gladysz, Eur: J. Org. Chem. 2000, 2621; C. Rocaboy,
D. Rutherford, B. L. Bennett, J. A. Gladysz, J. Phys. Org. Chem. 2000, 13, 1;
L. E. Kiss, I. Kovesdi, J. RBbai, J. Fluorine Chem. 2001, 108, 95.
[12] L.P. Barthel-Rosa, J.A. Gladysz, Coord. Chem. Rev. 1999, 190, 587.
[13] I. T. Horvath, G. Kiss, R. A. Cook, J. E. Bond, P. A. Stevens, J. RBbai, E. J. Mozelski,
J. Am. Chem. Soc. 1998, 120, 3133.
[14] R. Kling, D. Sinou, G. Pozzi, A. Choplin, F. Quignard, S. Busch, S. Kainz, D. Koch,
W. Leitnec Tetrahedron Lett. 1998, 39, 9439.
1151 B. Betzemeier, P. Knochel, Angew. Chem., Int. Ed. 1997, 36, 2623.
1161 J. Nishikido, H. Nakajima, T. Saeki, A. Ishii, K. Mikami, SYNLETT2998, 1347.
[17] G. Pozzi, S. Banfi, A. Manfredi, F. Montanan, S. Quici, Tetrahedron 1996, 52, 11879;
G. Pozzi, I. Colombani, M. Miglioli, F. Montanari, S. Quici, Tetrahedron 1997, 53,
6145; G., Pozzi, F. Montanan, S. Quici, Chem. Commun. 1997, 69; S . Quici, M. Cavaz-
zini, S. Ceragioli, F. Montanari, G. Pozzi, Tetrahedron Lett. 1999, 40, 3647.
[18] I. Klement, H. Liitjens, P. Knochel, Angew. Chem., lnt. Ed. Engl. 1997, 36, 1454.
[I91 J.-M. Vincent, A. Rabion, V. K. Yachandra, R. H. Fish, Angew. Chem., Int. Ed. Engl.
1997, 36, 2346.
[20] B. Betzemeier, F. Lhermitte, P. Knochel, SYNLETT1999, 489.
[21] L. K. Yeung, R. M. Crooks, Nano Lett. 2001, I , 14.
[22] D. Rutherford, J. J. J. Juliette, C. Rocaboy, I.T. HorvBth, J.A. Gladysz, Catal. Today
1998, 42, 38 1.
[23] E.G. Hope, R.D.W. Kemmitt, D.R. Paige, A.M. Stuart, J. Fluorine Chem. 1999,
95, 125.
[24] B. Richter, B.-J. Deelman, G. van Koten, J. Mol. Catal. A: Chemical 1999, 145, 317;
B. Richter, E. de Wolf, G. van Koten, B.-J. Deelman, J. Org. Chem. 2000, 65, 3885.
[25] V. Chechik, R.M. Crooks, J. Am. Chem. Soc. 2000, 122, 1243.
[26] W. Chen, L. Xu, J. Xiao, Chem. Commun. 2000, 839.
[27] J. J. J. Juliette, I. T. Horvath, J. A. Gladysz, Angew. Chem., Int. Ed. Engl. 1997,36, 1610;
J. J. J. Juliette, D. Rutherford, I. T. Horvith, J. A. Gladysz, J. Am. Chem. SOC. 1999, 121,
2696.
[28] L. V. Dinh, J. A. Gladysz, Tetrahedron Lett. 1999, 40, 8995.
[29] F. De Campo, D. LastCcoueres, J.-M. Vincent, J.-P. Verlhac, J. Org. Chem. 1999, 64,
4969.
[30] H. Kleijn, J. T. B. H. Jastrzebski, R. A. Gossage, H. Kooijman, A. L. Spek, G. van Koten,
Tetrahedron 1998, 54, 1145.
[31] D. M, Haddleton, S. G. Jackson, S. A. Bon, J. Am. Chem. Soc. 2000, 122, 1542.
[32] B., Betzemeier, M. Cavazzini, S. Quici, P. Knochel, Tetrahedron Lett. 2000, 41, 4343.
[33] G., Pozzi, M. Cavazzini, S. Quici, Tetrahedron Lett. 1997, 38, 7605.
[34] D.P. Curran, M. Hoshino, J. Org. Chem. 1996, 61, 6480; M. Hoshino, P. Degenkolb,
D.P. Curran, J. Org. Chem. 1997, 62, 8341; M. Larhed, M. Hoshino, S. Hadida, D.P.
Curran, A. Hallberg, J. Org. Chem. 1997, 62, 5583.
[35] S. Schneider, W. Bannwarth, Angew. Chem., lnt. Ed.. 2000, 39, 4142.
[36] B. Betzemeier, F. Lhermitte, P. Knochel, Tetrahedron Lett. 1998, 39, 6667.
[37] H. Kleijn, E. Rijnberg, J. T. B. H. Jastrzebski, G. van Koten, Organic Lett. 2000, I , 853.
[38] Y. Nakamura, S. Takeuchi, Y. Ohgo, D. P. Curran, Tetrahedron 2000, 56, 35 1; Y. Naka-
mura, S. Takeuchi, Y. Ohgo, D. P. Curran, Tetrahedron Lett. 2000, 41, 57.
[39] G. Pozzi, M. Cavazzini, F. Cinato, F. Montanan, S. Quici, Eur: J. Org. Chem. 1999,
1947.
References 639
[40] T. Welton, Chem. Rev. 1999, 99, 207 1; P. Wasserscheid, W. Keim, Angew. Chem., Int.
Ed. 2000, 39, 3772.
1411 Y. Chauvin, B. Gilbert, I. Guibard, Chem. Commun. 1990, 1715; Y. Chauvin, H. Olivier-
Bourbigou, CHEMTECH 1995, 25, 26; Y. Chauvin, S. Einloft, H. Olivier, Ind. Eng.
Chem. Res. 1995, 34, 1149; S . Einloft, F. K. Dietrich, R. F. de Sourza, J. Dupont,
Polyhedron 1996, 19, 3257.
1421 S. M. Silva, P. A. Z. Suarez, R. F. de Souza, J. Dupont, Polym. Bull. 1998, 40, 401.
[43] H. Olivier, P. Laurent-GCrot, J. Mol Cutul. A: Chemical 1999, 148, 43.
[44] D.E. Kaufmann, M. Nouroozian, H. Henze, SYNLETT 1996, 1091; W.A. Herrmann,
V.P. Bohm, J. Orgunornet. Chem. 1999, 572, 141; V.P. Bohm, W.A. Herrmann,
Chem. Eur: J . 2000, 6, 1017; L. Xu, W. Chen, J. Xiao, Orgunornetullics 2000, 19,
1123, A. J. Carmichael, M. J. Earle, J. D. Holbrey, P. B. McCormac, K. R. Seddon,
Org. Lett. 1999, I , 997.
1451 J. F. Knifton, J. Mol. Cutul. 1987, 43, 65; J. F. Knifton, J. Mol. Cutul. 1988, 47, 99;
N. Karodia, S. Guise, C. Newlands, J.-A. Andersen, Chem. Commun. 1998, 2341;
W. Keim, D. Vogt, H. Waffenschmidt, P. Wasserscheid, J. Cutul. 1999, 186, 481.
[46] G. W. Parshall, J. Am. Chem. Soc. 1972, 94, 8716; P.A.Z. Suarez, J.E.L. Dullius,
S. Einloft, R. F. de Souza, J. Dupont, Polyhedron, 1996, 15, 1217; Y. Chauvin, L. Muss-
mann, H. Olivier, Angew. Chem., Znt. Ed. Engl. 1995, 34, 2698; P. J. Dyson, D. J. Ellis,
D. G. Parker, T. Welton, Chem. Commun. 1999, 25.
[47] J. Howarth, Tetrahedron Lett. 2000, 41, 6627; G.S. Owens, M.M. Abu-Omar, Chern.
Commun. 2000, 1165; C. E. Song, E. J. Roh, Chem. Commun. 2000, 837.
Introduction
Ionic liquids are solvents that are composed entirely of ions. They have virtually
no vapor pressure, a high ionic conductivity, and a broad electrochemical window,
and can be tuned to be liquid over a wide range of temperatures. Furthermore,
they are good solvents for organic, inorganic and polymeric compounds, resem-
bling an environmentally benign alternative to conventional, molecular solvents.
Most frequently, the term ionic liquid refers to 1-alkyl-3-methylimidazolium
salts [RMIMIX (Strucutre 1) and pyridinium salts 2 (R = CnHZn+,, X = anion,
e.g., AlCl,, SnC13, BF,, PF6, C1, HS04, CF,SO,) but other molten salts such as
ammonium and phosphonium salts have also been used. Meanwhile, a variety
of both comprehensive and short reviews have covered the physical properties
of ionic liquids as well as their use as alternative solvents [l].
1 2
640 3.1 Development of Methods
Generally, ionic liquids consist of a large cation with low symmetry and prefer-
entially a bulky anion. Thus, the lattice energy of the salt crystal is reduced, and
hence its melting point is lowered [I b]. Most ionic liquids are easily prepared,
inexpensive, and convenient to recycle. The individual properties of different
ionic liquids, such as melting point, viscosity, density, and hydrophobicity can
be fine-tuned by variation of the anion as well as the cation (e.g., by changing
the alkyl group R). The strong influence of the anion is demonstrated in a series
of l-ethyl-3-methylimidazoliumsalts [EMIMIX: the chloride salt (X = Cl) has a
melting point of 87 "C [2] whereas the trifluoroacetate salt (X = CF,COO) melts
at -14 "C [3], intermediate melting points being obtained with other anions. Mis-
cibility properties of the ionic liquids can be tuned as well by varying the anion or
cation, e. g. longer alkyl chain residues R make the ionic liquid less polar. In this
manner, biphasic or even triphasic systems with water or organic solvents can be
prepared. Supercritical CO, and l-butyl-3-methylimidazoliumhexafluorophos-
phate [BMIM]PF6 is an example of a biphasic system [4].
Pd, Pt, Rh, and Ru complexes were used as catalysts for the hydrogenation of
alkenes with molecular hydrogen. In many cases, higher activity and enhanced
selectivity for the desired reaction were accompanied by successful re-use of
the ionic liquid and the catalyst. Examples are reported for cyclohexadiene [lo],
3.1.1.2 Immobilization by Other Liquids 641
H2
[Cp*Ru(diene)]CF3S03
-COOH + n C-O O H (1)
[Rh(C0)2(acac] I ligand R
R- + * R-CHO + yCHO (2)
[
in C4H9 N%CH,] pF,'
Ru clusters can be used in a phosphonium salt melt [25] and the platinum-
catalyzed hydroformylation can be performed in chlorostannate ionic liquids
which serve as the solvent and (via the anion) as the catalyst activator at the
same time [ 12, 261.
The Pd-catalyzed alkoxycarbonylation of styrenes was achieved in the biphasic
system [BMIM]BF,-cyclohexane [27]. High regioselectivity of up to 199: 1 in
favor of the iso-ester was observed after optimization of the phosphine ligand.
This reaction can also be run in chlorostannate melts using a platinum catalyst
[121.
Aryl bromides as well as aryl chlorides show increased reactivity in the Mizo-
roki-Heck vinylation (eq. (3)) with various olefins when the reaction is performed
in molten ammonium or phosphonium salts [28] (see also Section 3.1.6). Many
common catalysts, including ligand-free Pd salts, show a substantial increase in
activity and thermal stability.
2 mol% PdCI2
0" + B r a Na(0Ac)
in [NBu4]Br
* @ (3)
150 "C
- HBr 94 YOyield (2 h)
The use of imidazolium salts 1 is also possible although the activity of the
catalyst tends to decrease [28 c, 291. Thus, only activated aryl halides like iodo-
benzene can be coupled, but the recycling of the solvent and the catalyst is
very easy.
The Tsuji-Trost allylic substitution catalyzed by Pd complexes using CH-
acidic nucleophiles can be performed in an ionic liquid of type 1 alone [30]
as well as in a biphasic system [31]. In the latter case the use of trisulfonated
triphenylphosphine (TPPTS) prevents the catalyst from leaching into the
organic phase. In comparison with water as the catalyst-supporting phase,
the ionic liquid system exhibits higher activity and selectivity. The enantio-
selective version of the allylic substitution with dimethyl malonate can also
be performed in ionic liquids with a homochiral ferrocenylphosphine as the
ligand [32].
The formation of unsymmetric biaryls via catalytic cross-coupling of aryl
halides and organometallic compounds has been shown to proceed in ionic liquids
with enhanced activity. The Suzuki-Miyaura cross coupling (cf. Section 2.11)
3.1.1.2 Immobilization by Other Liquids 643
[
5 mol% Zn12
n
in C , H , . ~ Q ~ . CH,].
r.t., 6 h
9
9
P F ~
major isomer
(4)
644 3.1 Development of Methods
Conclusions
Ionic liquids represent a new class of polar reaction media for homogeneous cat-
alysis, especially for biphasic applications. By variation of the ionic liquid as well
as the addition of co-solvents, the properties can be conveniently fine-tuned. With
the advantages of phase separation and nonvolatility, ionic liquids can help to
reduce solvent and catalyst consumption.
In many examples, the replacement of an organic solvent was not only shown
to be more convenient in terms of reaction processing but also of beneficial effect
on the activity and selectivity of the catalyst. Taking advantage of the good solu-
bility of gases and the stability of the ionic liquids towards most reagents, like,
e.g., oxidizing agents, allows reactions to be performed which are not possible
in a variety of organic solvents. Additionally, even enzyme catalyzed reactions
can be performed in neutral ionic liquids [44].
References
[1] (a) P. Wasserscheid, W. Keim, Angew. Chem. 2000, 112, 3926; Angew. Chem. Int.
Ed. 2000, 39, 3772; (b) M.J. Earle, K.R. Seddon, Pure Appl. Chem. 2000, 72,
1391; (c) T. Welton, Chem. Rev. 1999, 99, 2071; (d) H. Olivier, J. Mol. Catal. A:
1999, 146, 285; (e) Y. Chauvin, H. Olivier-Bourbigou, Chemtech 1995, 25 (9), 26;
(f) C.L. Hussey, Pure Appl. Chem. 1988, 60, 1763; (g) H. Olivier, in Aqueous-
Phase Organometallic Catalysis (Eds.: B. Cornils, W. A. Herrmann, Wiley-VCH,
Weinheim, 1998, p. 555.
[2] J. S. Wilkes, J. A. Levisky, R. A. Wilson, C. L. Hussey, Inorg. Chem. 1982, 21, 1263.
[3] P. BonhGte, A . 2 Dias, N. Papageorgiou, K. Kalyanasundaram, M. Gratzel, Inorg. Chem.
1996, 35, 1168.
[4] L. A. Blanchard, D. Hancu, E. J. Beckman, J. F. Brennecke, Nature 1999, 399, 28.
[5] Y. Chauvin, B. Gilbert, I. Guibard, J. Chem. Soc., Chem. Commun. 1990, 1715.
[6] R. T. Carlin, J. S. Wilkes, J. Mol. Catal. 1990, 63, 125.
[7] (a) J. A. Boon, J. A. Levisky, J.L. Pflug, J. S. Wilkes, J. Org. Chem. 1986, 51, 480;
(b) C. J. Adams, M. J. Earle, G. Roberts, K.R. Seddon, Chem. Commun. 1998, 2097.
[8] C. DeCastro, E. Sauvage, M. H. Valkenberg, W. F. Holderich, J. Catal. 2000, 196, 86.
[9] C.E. Song, W. H. Shim, E. J. Roh, J. H. Choi, Chem. Commun. 2000, 1695.
[lo] (a) Y. Chauvin, L. Mussmann, H. Olivier, Angew. Chern. 1995, 107, 2941; Angew.
Chem., Int. Ed. Engl. 1995, 34, 2698; (b) J. Dupont, P.A.Z. Suarez, A. P. Umpierre,
R.F. de Souza, J . B r a . Chem. Soc. 2000, 11, 293.
[ l l ] (a) P. A. Z. Suarez, J. E. L. Dullius, S. Einloft, R. F. de Souza, J. Dupont, Inorg. Chim.
Acta 1997, 255, 207; (b) P. A. Z. Suarez, J. E. L. Dullius, S. Einloft, R. F. de Souza,
J. Dupont, Polyhedron 1996, 15, 1217.
[I21 G. W. Parshall, J. Am. Chern. Soc. 1972, 94, 8716.
[I31 P. J. Dyson, D. J. Ellis, D. G. Parker, T. Welton, Chem. Commun. 1999, 25.
[ 141 L. A. Miiller, J. Dupont, R. F. de Souza, Macromol. Rapid Commun. 1998, 19, 409.
[I51 S. Steines, P. Wasserscheid, B. DrieBen-Holscher, J. Prakt. Chem. 2000, 342, 348.
[ 161 A. L. Monteiro, F. K. Zinn, R. F. de Souza, J. Dupont, Tetrahedron: Asymmetry 1997,
8, 177.
[I71 X. Wu, Y. A. Letuchy, D. P. Eyman, J. Catal. 1996, 161, 164.
References 645
3.1.1.3 Immobilization
Peter Panstel; Stefan Wieland
3.1.1.3.1 Introduction
Over a period of more than 20 years, starting in the late 1960s, intensive research
work has been devoted to the development of so-called "supported" (anchored or
immobilized) metal complex catalysts. The very first publications to be mentioned
in this field came from Acres [l], Rony [2], and Haag [3]. In the meantime a num-
ber of surveys have appeared [4-191. The investigation of this new type of catalyst
(hybrid catalyst [ll]) has been driven by the vision of combining the positive
aspects of a homogeneous catalyst [20], i.e., high activity, high selectivity, good
reproducibility, with those characteristic of a heterogeneous catalyst, i.e., long life-
time and ease of separation (cf. Section 3.1.1.4 as well).
Up to now a broad variety of common organic and inorganic polymer systems
have been used as a solid support for immobilized metal complex catalysts. Dur-
ing the first period of the development work the need for a tailor- made support to
meet the requirements of this application became apparent, e. g., with respect to
general and structural stability, nature and degree of functionalization, functional
group distribution and density, and accessibility of the functional sites [ 171.
As will be discussed in more detail, the anchoring of a homogeneous catalyst to
a support can be achieved by different methods. Most frequently applied is the
fixation via donor ligands anchored to the support (covalent bonding). To a certain
extent, fixation to a support by ionic bonds and by chemi- and physisorption has
been accomplished. Furthermore, anchoring has been carried out by impregnation
of a solid support with a liquid medium containing a dissolved homogeneous
catalyst. This medium can be either of organic nature (supported liquid-phase
catalyst; SLPC) or water (supported aqueous-phase catalyst; SAPC).
A brief summary of the actual situation in this field will be given before enter-
ing into a more detailed description of the different immobilization techniques.
In spite of the initial enthusiasm and the large amount of work that has been
carried out in the meantime, any important practical application of an immobilized
metal complex catalyst is not known so far. Promising and really satisfying results
could only be obtained to a small extent in selective hydrogenation reactions in the
synthesis of chemical specialities and pharmaceutical products and in polymeri-
zation reactions with immobilized metallocene catalysts [211. The situation for
the latter type of reactions, however, is different.
In other reactions, particularly where strongly complexing reactants, e. g., car-
bon monoxide, are involved, leaching of the immobilized metal center may take
place. Generally, the parameters to be considered in a polymer-anchored metal
complex catalyst are of a manifold nature. It is still an unsolved problem and
an incompatible situation that, on the one hand, a leaching process should be
avoided while, on the other hand, sufficient activity and the selectivity necessary
for industrial applications are to be maintained. As a consequence it has become
3.1.1.3 Immobilization 647
In order to achieve chemical linkage between a soluble metal complex catalyst and
an organic polymer, a suitable functionality, forming covalent bonds, has to be intro-
duced into the original polymer. Exceptions whereby an unmodified polymer is di-
rectly applied to anchor a homogeneous catalyst [29,30], e. g., polybutadiene to an-
chor iron pentacarbonyl[3 13 (eq. (l)),are known, but lack of universal applicability.
By far the most frequently used organic supports are polystyrene and styrene-
divinylbenzene copolymer beads with diphenylphosphine, tertiary amino [32],
cyanomethyl [33], thiol [34], and cyclopentadienyl [35] functional groups. Start-
-LiPPhp
P -LiPPhp
&=+H2CI
ing from the unmodified polymer, two phosphination routes have been used to
introduce -PPh2 [36] and -CH2PPh2 [37] groups (eqs. (2) and (3)), respectively.
A number of concepts, most of which are of fairly general applicability, have
been applied to graft metal complexes on to polymer supports bearing typical
donor groups such as tertiary phosphine and amine. The direct reaction of the
functionalized polymer with a metal halide [37] (eq. (4)) is an example.
P P
3.1.1.3 Immobilization 649
The nature of the organic support can have a very strong influence on the per-
formance of the immobilized metal complex catalyst [ 121. Among the organic
supports, phosphinated polystyrene seems to have the highest versatility in de-
signing the structure of the anchored catalyst. The latter can be determined by
the synthesis route, the density of the donor groups within the polymer, and the
flexibility of the organic chain, which can be adjusted by changing the amount
of crosslinking agent. A certain amount of crosslinking agent (divinylbenzene)
in polystyrenes is necessary to avoid too high a degree of flexibility of the poly-
mer chain, resulting in undesired interaction of the functional groups [42], e. g.,
eq. (8).
On the other hand, if crosslinking is too high, a sufficient swelling of the poly-
mer is impossible as the polymer chains are too tightly bonded and therefore the
entry of substrate molecules into the polymer becomes more and more restricted.
As a consequence, a significant decrease in activity is observed [38, 431.
Collman [44] and Grubbs [35] studied the formation of different types of an-
chored rhodium and iridium complexes upon variation of the degree of crosslink-
ing in the range 2-20 %. Naaktgeboren et al. [45] identified six different polymer-
bonded metal species by performing 31P-NMRstudies after reaction of a phosphi-
nated styrene-divinylbenzene copolymer with [RhC1(C2HJ2I2.A close relation-
ship between the flexibility of the polymer chain, the phosphine group density
on the inner and outer polymer surface areas, and the phosphine group/metal
ratio, can be seen. These parameters determine the “ligand efficiency,” being of
importance for activity and selectivity of a polymer-anchored metal complex cat-
alyst [46]. However, the formation of a coordinatively unsaturated metal center
must still be possible, as this is a key step in catalytic cycles.
A number of catalytic investigations have been carried out using polymer-
anchored metal complexes. In particular, they deal with hydrogenation, hydro-
formylation, hydrosilylation, dimerization, oligomerization, cyclooligomeriza-
tion, polymerization, and acetoxylation reactions [ 121. Catalytic hydrogenation
of olefinically unsaturated compounds is effected typically by immobilized rho-
dium, ruthenium, platinum, palladium, and indium systems. In principle, homo-
geneous catalysts bound to organic matrices are well suited to hydrogenation
reactions under mild conditions, as the affinity between nonpolar olefins and
the organic matrix is reasonably high [43]. In general, the chemoselectivities
of immobilized metal complex catalysts are similar, whilst the activities are
650 3.1 Development of Methods
order to avoid diffusional limitation and catalyst leaching, they initiated another
approach using soluble polymers as catalyst ligands. The reaction of interest is
carried out under homogeneous conditions. Separation of the high-molecular-
weight metal complex from the product is carried out by membrane filtration or
precipitation of the metal complex-containing polymer by addition of a solvent
in which the polymer is insoluble.
Inorganic polymers have been used less often than organic polymers as supports
for immobilized metal complex catalysts, although the better physical properties
of the former in general more than compensate for the better chemical properties
652 3.1 Development of Methods
of the latter [61]. Advantages of the oxide supports are their rigid structure, which
prevents deactivation of the bound catalyst through intermolecular interaction, and
a higher temperature, solvent, and aging stability. Finally, a defined pore structure
independent of solvent, temperature, and pressure gives a greater control over dif-
fusional factors. A possible disadvantage is to be seen in the limited number of
reactive surface groups which are available for further functionalization. Inorganic
matrices provide an upper limit of functional groups of 1-2 meq/g of polymer,
whilst organic polymers can carry up to 10 meq/g of polymer [13]. Typical inor-
ganic supports are silica, clay, y-alumina, magnesia, glass, and ceramics. Zeolites
have pores which, although they are well defined, are often too small. Therefore
they have turned out to be only of limited applicability [28]. y-Alumina and mag-
nesia have been applied in certain cases, especially when their strong acid/base
sites are favorable [14, 281.
In terms of availability, number, and nature of surface groups, surface area, pore
size, pore volume, and form and size of the particles, silica has been undoubtedly
the most preferred inorganic support. Suitable modification is possible via the sur-
face silanol groups, which can react either directly with an appropriate metal com-
plex or with an intermediate ligand group. Direct surface bonding has often been
practiced, e. g., for the anchoring of metal carbonyl complexes [ 141 (eq. (1 l)), car-
bony1 clusters [26], polymerization catalysts [21, 621, or other special systems,
e. g., n-ally1 complexes [63] or metalloporphyrins [64].
9? Q?
@-0-Si-OH + MO(CO)~ -cd @O-Qi-O-Mo(CO)5H (11)
0 0
6
The real nature of the anchored metal complexes and their catalytic mecha-
nisms often remain unclear, even though particularly interesting results have
been obtained in alkane hydrogenolysis, olefin isomerization, hydrogenation
and hydroformylation [64], Fischer-Tropsch, water gas shift [26], polymerization,
metathesis [14, 261, and epoxidation [65] reactions. A more common technique
than direct surface bonding is the application of a spacer group which is anchored
to the support on one side and acts on the other side as a ligand group. In realizing
this structural concept two alternative approaches have been used: following route
1, which is demonstrated in eqs. (12) and (13) [12], a ligand group is attached to
the support in a first step. In a second step the reaction of the phosphine-function-
alized silica (which can also be derived in a multistep solid-phase synthesis [61])
with a monomeric metal complex is carried out [65].
9 Q
0
@-0-4i-OH
0
+ (H5C20hSi - ( C H Z ) ~ - P P ~ ~ -
- CZHSOH
0
I t
@-0-Qi-O-Si-(CH2)2-PPh2
0 '
6
3.1.1.3 Immobilization 653
?
@-0-Si-0-9-
?
I
(CH2)2 -PPh2
+ Rh(C0)2acac -
- co
0
I I
@-O-Si-O--Si-(CH2)2
?
I
-P(Ph)2-)Rh(CO)acac
@-O-Si-OH
9
0
+ [(H5C20)3Si *pph,], Rh(C0)CI -
- CzH50H
Rh(C0)CI
In order to avoid undesirable side reactions on the support after surface modi-
fication according to route 1 or 2, the remaining silanol groups can be treated with
a nonfunctionalized silylating agent. Thus, at the same time, the surface layer
becomes more lipophilic [70] (cf. Section 2.6).
Many immobilized complexes of rhodium, iridium, palladium, platinum, and
cobalt with phosphine, amine, cyano, mercapto, alkene, and cyclopentadienyl li-
gands have been synthesized by applying one of the two routes. Detailed evalua-
tions of the parameters determining their catalytic behavior have been carried out
[12, 14, 15, 611. Capka [61] made a comparison with respect to the hydrogenation
activity between a neutral homogeneous rhodium catalyst and its immobilized
analogs prepared via routes 1 and 2. The immobilized type obtained via route 1
was found to have the highest activity, in spite of the expected presence of
non-uniform catalytic sites. This result was ascribed to dimerization and deactiva-
tion of catalytic centers in the two other cases. Route 2, however, was preferred
when applying cationic complexes [61]. Furthermore, it was found by the same
author that immobilized rhodium catalysts were generally less sensitive to deacti-
vation processes than the homogeneous ones andyielded higher selectivities in the
hydrogenation of cinnamaldehyde [61].
The two anchoring methods described above can be used to study the effect of
the length of the spacer group on catalytic activity. This is of conceptional interest
654 3.1 Development of Methods
since the close proximity of the metal complex to the surface can block the acces-
sibility of the active sites. Long and flexible ligand chains make this support effect
less likely. On the other hand, long spacer groups with enhanced mobility favor
the intermolecular interaction between anchored groups. As a consequence, aggre-
gation, coordinative blocking, and limitation of accessibility can occur. The ex-
perimental results on this issue are contradictory: in hydroformylation reactions
the highest activities were obtained by Murrell et al. [69, 711 with long spacer
groups, whilst Capka reported that C, spacer groups led to the highest activities
not only in hydrogenation but also in hydrosilylation reactions [61].
A comparison between phosphinated polystyrene and phosphinated silica cata-
lysts used in hydrogenation [8, 381 and hydrosilylation [72] reactions indicated,
in either case, a higher reaction rate for the silica-supported analogs. This was
expected and has been attributed to the better accessibility of the active sites
on the silica surface.
Compared with immobilized chiral metal complexes bound to organic poly-
mers, only a few evaluations have been carried out dealing with analogous sys-
tems based on silica supports [61, 731. This is surprising: with respect to industrial
application of the catalysts for the production of valuable chemicals, promising
results have been obtained with immobilized cationic rhodium(1) complexes con-
taining bidentate phosphine ligands, e. g., based on 1,3-dioxolane (such as DIOP)
[73], pyrrolidine [74], or glucopyranoside [61] derivatives. Although the activities
are lower compared with the homogeneous systems, optical yields of up to 100 %
can be obtained. In addition, metal leaching seems to be suppressed by the chelat-
ing effect of the ligand system. Further improvements seem possible when the
ionic metal chelate complex is anchored to silica via ionic bonding. However,
the results with silica-anchored monodentate chiral phosphine ligands were not
satisfying with respect to optical yield and metal leaching [61].
Application of phosphinated silica-supported metal complexes, e. g., in hydro-
formylation [69], cyclooligomerization [75], and Heck olefination [76] reactions,
did not reveal any surprising effects.
Route A
I
Q
Route B 6
Figure 1. Strategies for synthesis of immobilized metal complexes on the basis of
organofunctionalized polysiloxanes.
of the immobilized metal complex. This has been demonstrated especially in che-
moselective hydrogenations of unsaturated aldehydes to unsaturated alcohols
using immobilized iridium and ruthenium complexes [81] and in regio- and stero-
selective hydrogenations of steroids applying immobilized Wilkinson-type cata-
lysts [82]. In either case, highest selectivities, a comparably long lifetime, and no
leaching of the metal have been observed. Even in the hydroformylation of 1-oc-
tene, which was carried out with a polysiloxane-based rhodium phosphine-amine
system in a trickle-bed reactor over a running time of 1000 h, only a negligible
amount of dissolved rhodium could be determined in the liquid phase after a
steady state was reached. This is a consequence of a stabilizing and trapping effect
of the polysiloxane matrix. The nli ratio of 1.4-1.6, however, confirmed that due
to the rigid structure of the inorganic matrix no interaction between additional
ligands and the anchored metal complex takes place, even though a significant
ligand excess is present in the matrix. In the homogeneously catalyzed hydro-
formylation reaction an excess of phosphine ligand leads to the formation of a
high amount of the linear aldehyde.
The positive situation with respect to catalyst life and metal leaching has been
confirmed by a comparison of results obtained in a hydrosilylation reaction carried
out with a homogeneous rhodium catalyst, a similar catalyst anchored to silica,
and a corresponding organopolysiloxane-based system synthesized via route A
1831.
pore-filling volume), the liquid is distributed in the pore space as a thin film. The
observed decrease in catalytic activity can be explained firstly by a reduction in
metal complex mobility and secondly by mass-transfer limitations at the inter-
facial area (coming into play when dealing with a very active metal complex
species).
At high q-values a reduction of the interfacial "gas-liquid" area also reduces the
mass transfer and slows down the reaction rates of SLPC [97]. This argument
applies in the same way to SAPC as the water content approaches the upper
limit that is given by the total water uptake of the support.
The solution of the homogeneous catalyst in a solvent of low vapor pressure (e. g.,
phthalic acid esters) is distributed in the pore space of the porous support under
the action of capillary forces [95].
Upon practical application of the catalyst, one has to take care that the cata-
lyst concentration in the solution is not altered by evaporation of the solvent.
660 3.1 Development of Methods
As previously mentioned, the drawback of SLPC is that they are inapplicable with
reactants or products miscible with the nonvolatile organic solvents being used. In
contrast, SAPC, consisting of a thin film of an aqueous solution of water-soluble
organometallic complexes, covering a hydrophilic support of high surface area
(e. g., controlled-pore glasses, surface-modified silica), are specially designed
for conversion of liquid-phase reactants [ 1021. The catalytically active metal com-
plex contains ligands that ensure the hydrophilic properties of the entire system.
The ligands make the complex water-soluble and stabilize the hydrophobic char-
acter of the organometallic species. Section 3.1.1.1 deals with these metal com-
plexes in detail; typical systems use triphenylphosphinetrisulfonate (TPPTS)
ligands. Several reactions are reported using HRh(CO)-(P[m-C6H4S03Na],)3 im-
mobilized as an SAPC [103]. Extensive work on hydroformylation of liquid-
phase olefins (e. g., oleic alcohol [104]) has been carried out, demonstrating the
absence of leaching of rhodium into the organic phase (limit < 1 ppb) and the in-
fluence of the water content of the SAPC. In principal, this work has led to the
same results as those discussed for SLPCs. If the water content of the SAPC is
too high, a decline in activity is observed. A similar decline in activity is also ob-
served in going from porous supports to less porous ones, or in going to very low
water contents of the SAPC. In the latter case the SAPC behaves like a supported
solid catalyst. Although this section is principally concerned with catalytically ac-
tive immobilized metal complexes, in the discussion of SAPC it should be men-
tioned that, until now, the industrial application of SAP catalysts has been in the
field of supported liquid acids, such as H3P04on Si02, which is used on a large
scale for ethylene hydration.
References 66 1
References
[I] G. J. K. Acres, G. C. Bond, B. J. Cooper, J. A. Dawson, J. Catal. 1966, 6, 139.
[2] P. R. Rony, J. Catal. 1969, 14, 142.
[3] Mobil Oil Corp. (W. 0. Haag, D. D. Whitehurst), BE 721.686 (1968).
[4] N. Kohler, F. Dawans, Rev. Inst. Fr. Petrole 1972, 27, 105.
[5] C. U. Pittman Jr., G. 0. Evans, CHEMTECH. 1973, 560.
[6] J. C. Bailar Jr., Catal. Rev.-Sci. Eng. 1974, 10, 17.
[7] E. M. Cernia, M. Graziani, J. Appl. Polym. Sci. 1974, 18, 2725.
[8] Z. M. Michalska, D. E. Webster, Platinum Met. Rev. 1974, 18,65; Chem. Technol. 1975,
117.
[9] D. Commerenc, G. Martino, Rev. Inst. Fr. Petr. 1975, 30, 89.
[lo] F. Dawans, Inform. Chim. 1977, 163, 191.
[I11 R. H. Grubbs, CHEMTECH 1977, 512.
[ 121 F. R. Hartley, P. N. Vezey in Adv. Organomet. Chem. 1977, 15, 189.
[ 131 D. D. Whitehurst, CHEMTECH 1980, 44.
[14] D. C. Bailey, S. H. Langer, Chem. Rev. 1981, 81, 109.
[15] F. R. Hartley, Supported Metal Complexes, Reidel, Dordrecht, 1985; Y. I. Yermakov,
B. N. Kuznetsov, V. A. Zakharov (Eds.), Catalysis by Supported Complexes, Elsevier,
Amsterdam, 1981.
[16] F. Ciardelli, G. Braca, C. Carlini, G. Sbrana, G. Valentini, J. Mol. Catal. 1982, 14, 1.
[I71 G. Braca, Chim. Oggi 1988, 11, 23.
[ 181 F. S. Dyachkovskij, A. D. Pomogailo, Homogen. Heterog. Catal. Proc. Int. Symp. 1986,
447.
[I91 A. D. Pomogailo, Platinum Met. Rev. 1994, 38, 60.
[20] L. H. Pignolet, Homogeneous Catalysis with Metal Phosphine Complexes, Plenum, New
York, 1983.
[21] A. A. Montagna, J. C. Floyd, Hydrocarbon Proc. 1994, 57; W. Kaminsky, F. Renner,
Makromol. Chem., Rapid Commun. 1993, 14, 239.
[22] D. E. Bergbreiter, CHEMTECH 1987, 686.
[23] J. Haggin, Chem. Eng. News 1982, 60, 11.
[24] C. U. Pittman Jr., L. R. Smith, J. Am. Chem. Soc. 1975, 97, 1749.
[25] C. U. Pittman Jr., L. R. Smith, R. M. Hanes, J. Am. Chem. Soc. 1975, 97, 1742.
[26] S . L. Scott, J. M. Bassett, J. Mol. Catal. 1994, 86, 5.
[27] G. Braca, F. Ciardelli, G. Sbrana, G. Valentini, Chim. Ind. (Milan) 1977, 59, 766.
[28] B. C. Gates, Chem. Rev. 1995, 95, 51 1.
[29] A. J. Moffat, J. Catal. 1970, 18, 193.
[30] C. U. Pittman Jr., Chem. Eng. News 1970, 48, 36.
[31] C. U. Pittman Jr., CHEMTECH 1971, 416.
[32] M. Capka, P. Svoboda, M. Kraus, J. Hetflejs, Chem. Ind. (London) 1972, 650; I. Dietz-
mann, D. Tomanova, J. Hetflejs, Collect. Czech. Chem. Commun. 1974, 39, 123.
[33] M. Kraus, Collect. Czech. Chem. Commun. 1974, 39, 1318.
[34] L. D. Rollmann, Inorg. Chim. Acta 1972, 6, 137.
[35] R. H. Grubbs, C. Gibbons, L. C. Kroll, W. D. Bonds, C. H. Brubaker, J. Am. Chem. Soc.
1973, 95, 2373.
[36] G. 0. Evans, C. U. Pittman, Jr., R. McMillan, R. T. Beach, R. Jones, J. Organomet.
Chem. 1974, 67, 295.
[37] K. G. Allum, R. D. Hancock, I. V. Howell, R. C. Pitkethly, P. J. Robinson, J. Organomet.
Chem. 1975, 87, 189.
[38] R. H. Grubbs, L. C. Kroll, J. Am. Chem. Soc. 1971, 93, 3062.
[39] A. J. Moffat, J. Catal. 1970, 19, 322.
662 3.1 Development of Methods
[40] N. Takaishi, H. Imai, C. A. Bertelo, J. K. Stille, J. Am. Chem. Soc. 1976, 98, 5400.
[41] H. Pracejus, M. Bursian, DDR 92031 (1972); K. Kaneda, T. Imanaka, Trends Org.
Chem. 1991, 2, 109.
[42] T. D. Mitchell, D. D. Whitehurst, 3rd. Am. Con$ Catalysis Society, San Francisco, 1974.
[43] R. H. Grubbs, L. C. Kroll, E. M. Sweet, J. Makromol. Sci., Chem. 1973, 7, 1047.
[44] J. P. Collman, L. S. Hegedus, M. P. Cooke, J. R. Norton, G. Dolcetti, D. N. Marquardt,
J. Am. Chem. Soc. 1972, 94, 1789.
[45] A. J. Naaktgeboren, R. J. M. Nolte, W. Drenth, J. Am. Chem. Soc. 1980, 102,
33S0.[46]M. Bartholin, C. Graillet, A. Guyot, J. Mol. Catul. 1981, 10, 361.
[47] S. Jacobson, W. Clements, H. Hiramoto, C. U. Pittman Jr., J. Mol. Catal. 1975, I , 73.
[48] C. U. Pittman Jr., S. E. Jacobsen, H. Hiramoto, J. Am. Chem. Soc. 1975, 97, 4774.
[49] G. Innorta, A. Modelli, F. Scagnolari, A. Foffani, J. Organomet. Chem. 1980, 185, 403.
[50] S. J. Fritschel, J. J. Ackerman, T. Keyser, J. K. Stille, J. Org. Chem. 1979, 49, 3152.
[Sl] H. W. Krause, React. Kinet. Catal. Lett. 1979, 10, 243.
[S2] C. Carlini, G. Sbrana, J. Mucromol. Sci., Chem. 1981, A16, 323.
[S3] M. Capka, P. Svoboda, M. Cerny, J. Hetflejs, Tetrahedron Lett. 1971, 4787.
[S4] W. 0. Haag, D. D. Whitehurst, Proc. 5th Znt. Cong. Catul. 1972, 465.
[ S S ] C. U. Pittman Jr., A. Hirao, C. Jones, R. M. Hanes, Q. Ng, Ann. N. E Acad. Sci. 1977,
15, 295.
[S6] C. U. Pittman Jr., W. D. Honnick, J. J. Yang, J. Org. Chem. 1980, 45, 684.
[S7] V. Schurig, E. Bayer, CHEMTECH 1976, 212.
[S8] C. U. Pittman Jr., P. Grube, 0. E. Ayers, S. P. McManus, M. D. Rausch, G. A. Moser,
J. Polym. Sci., Polym. Chem. Ed. 1972, 10, 379.
[S9] C. U. Pittman Jr., in: Organometallic Polymers (Eds.: C. E. Carraher Jr., J. E. Sheats,
C. U. Pittman Jr.), Academic Press, New York, 1978.
[60] G. Valentini, A. Cecchi, C. Di Bugno, G. Braca, G. Sbrana in Homogeneous and Hetero-
geneous Catalysis (Eds.: Yu. Yermakov, V. Likholobov), VNU Science Press, Utrecht,
1986.
[61] M. Capka, Collect. Czech, Chem. Commun. 1990, 55, 2803.
[62] F. Ciardelli, A. Altomare, G. Conti, Macromol. Symp. 1994, 80, 29.
[63] J. P. Candlin, H. Thomas, ACS Adv. Chem. Ser: 1974, 132, 212.
[64] J. Hjortkjaer, M. S. Scurrell, P. Simonsen, J . Mol. Catul. 1981, 10, 127.
[6S] B. Meunier in Catalysis by Metal Complexes (Eds.: F. Montanan, L. Casella), Vol. 17,
Kluwer Academic, Dordrecht, 1994, p. 1.
[66] K. G. Allum, R. D. Hancock, I. V. Howell, S. McKenzie, R. G. Pitkethly, P. J. Robinson,
J. Orgunomet. Chem. 1975, 87, 203.
[67] H. Niebergall, Makromol. Chem. 1962, 52, 218.
[68] U. Deschler, P. Kleinschmit, P. Panster, Angew. Chem., Znt. Ed. Engl. 1986, 25, 236.
[69] L. J. Boucher, A. A. Oswald, L. L. Murrell, Prepr:, Div. Petrol. Chem., Am. Chem. Soc.
1974, 19, 162; L. L. Murrell in Advanced Materials in Catalysis (Eds.: J. L. Burton,
R. L. Garten), Academic Press, New York, 1977.
[70] E. J. Corey, A. J. Venkateswarlu, J. Am. Chem. Soc. 1972, 94, 6190.
[71] A. A. Oswald, L. L. Murrell, L. J. Boucher, Prepr:, Div. Petrol. Chem., Am. Chem. Soc.
1974, 19, 155.
1721 Z . M. Michalska. J. Mol. Catul. 1977/78. 3. 12.5.
[73j J. Hetflejs in Cutalytic Hydrogenation (Ed.: L. Cerveny), Elsevier, Amsterdam, 1986,
D. 497.
[74] 6. Nagel, E. Kinzel, J. Chem. Soc., Chem. Commun. 1986, 1098.
[7S] K. G. Allum, R. D. Hancock, S. McKenzie, R. C. Pitkethly in Catalysis (Ed.: J. W. High-
tower), North-Holland, Amsterdam, 1973, p. 1.
[76] P. Yi, Z. Zhuangyu, H. Hongwen, J. Mol. Catal. 1990, 62, 297.
References 663
3.1.1.4.1 Introduction
The expanding field of su$ace organometallic chemistry (referred to as SOMC,
or by its French acronym, COMS) offers new possibilities to homogeneous and
heterogeneous catalysis. The philosophy of SOMC is based on the concept that
the supported catalyst is a kind of “supramolecular” entity which belongs to
both the molecular and the solid states. Ideally one ceases to speak of “the immo-
bilization of a catalyst” or of “the modification of a surface” but rather one con-
siders the entire continuum - support, metal, and ligands - as a supramolecular
species responding, primarily, to fundamental rules derived from organometallic
chemistry but also, to a smaller extent, to the rules of solid-state chemistry. Sur-
face organometallic chemistry preserves some of the advantages of traditional sup-
ported catalysis such as the ease of separation of the catalyst from the substrate/
product and the heightened stability with respect to homogeneous analogs. As
with traditional techniques, one can vary such parameters as the surface area, po-
rosity, and electrophilicity of the support, and the identity of the metal. Surface
organometallic chemistry offers much more precise control of other metal-cen-
tered factors such as the oxidation state and coordination geometry of the catalytic
site. The stoichiometric nature of SOMC syntheses often leads to catalytic systems
^f a quasi-molecular
organometallic fragment ...
7
.................................................................................
... linked covalently
...............
or ionically ...
.......................................................
... to one or several atoms of
the support surface
0 M‘
with very high percentages of active catalytic sites in contrast with most classical
heterogeneous catalysts.
The surface organometallic complex is represented schematically in Figure 1.
An organometallic fragment, bearing one or many “traditional” ligands, is
bound to the surface “ligand” by one or several ionic or covalent bonds. Given
this construct, there is a number of parameters available when considering the
type of system best adapted to a particular catalytic application: notably, the
choice of metal (identity, oxidation state), ligands (number, electrophilicity, labi-
lity, hapticity, etc.), the type of ligand-surface bond (ionic, dative, covalent, van
der Waals), and the surface (a metal surface, an amorphous inorganic oxide, a zeo-
lite, etc.).
Surface organometallic chemistry methods have been the subject of a number
of reviews [1-4]. Below, some of the general methods of synthesis of catalysts
and catalyst precursors by surface organometallic chemistry on oxide and on
metal surfaces are highlighted. Some breakthrough examples of catalytic reactions
and other potential industrial applications are also described.
Inorganic oxides may present several different types of reactive functional groups,
among them several kinds hydroxyl groups, strained rings, 0x0 groups, and
Lewis-acidic vacant sites. The occurrence and relative abundance of these differ-
ent sites depend primarily on the identity of the oxide (silica, alumina, niobia,
etc.), the synthesis and conditioning of the oxide, and the eventual calcination
and other thermal treatment of the solid immediately before use.
The most commonly used grafting reaction in surface organometallic chemistry
is the reaction of a surface silanol with an alkylmetal complex ([5-131; cf. Stmc-
tures 1-12) which has led to the synthesis of a wide variety of surface organo-
metallic complexes. In some cases the catalytic activity of these surface species
can be studied directly [7, 10, 131 while in others the initially obtained species is
converted to the desired catalytically active species by clean, quantitative reactions.
Grafting, transformation, and application of a surface organometallic complex
(Zr hydrides) will be described in detail, then summarized and augmented by
some other applications of oxide-supported organometallic species in catalysis.
Sublimation of Zr[CH,C(CH,),], to silica, partially dehydroxylated at 500 “C
(silica(500,),results in the electrophilic cleavage of a Zr-C bond by surface protons,
with formation of a grafted species formulated 5Si-O-Zr[CH,C(CH,),], [5]
(Structure 13). The reaction of this species with dry hydrogen (450 mbar,
150 “C) leads to hydrogenolysis of the Zr-C bonds with formation of a surface
supported zirconium hydride species, (=Si0)3ZrH, with simultaneous formation
of surface >SiH, fragments, methane, and ethane [6].
Analogous methods have been used to synthesize and characterize Ti and Hf
compounds [5, 81.
666 3.1 Development of Methods
o/s+oo Si..,,,,
'0 \o" "HSi
2 4
'Bu
I P
o,s+oo o,skoo
6 8
d
I o,"<60I
,Si
0 bg
.,,/
9 10 11
NP
I
Zr ..,,,,
/ \ NP
0 NP
I
Si
O'"""/
0
' Np = neopentyl
0
13
Hydrogenolysis of Alkanes
It is perhaps not surprising that the surface hydride complexes are capable of the
low-temperature activation of simple alkane C-C bonds. The grafted hydrides
(=Si0)3M-H (M = Ti, Zr, Hf) have a formal valence electron count of eight
and are thus expected to be very electrophilic. It might be considered that the silica
surface occupies one half of the coordination sphere of the metal (i. e., has a cone
angle of 180 "), but the other coordination hemisphere bears only the hydride
ligand and thus should be sterically very accessible to reactants. These properties
are undoubtedly responsible for the extraordinary reactivity of the Zr hydride
complex toward the inactivated C-H bonds of CH, (lOO'C), propane, and
cyclooctane (25 "C) [14]. The reaction is believed to be obeying a a-bond meta-
thesis mechanism, well known in molecular chemistry. The further observation of
catalytic cleavage of C-C bonds, at room temperature in the case of Hf, was
certainly unexpected.
Indeed, the reaction was first observed in the synthesis of the hydrides. As men-
tioned above, when 5 is heated under dry hydrogen to 150°C for three hours,
(=Si0)3ZrH (14) is formed together with nine equivalents of methane and three
equivalents of ethane. The formation of methane and ethane rather than neopen-
tane was clear evidence of hydrogenolysis under the synthesis conditions [5, 15,
161. It was observed that the reaction of neopentane occurred by stepwise forma-
tion of firstly isobutane and methane, then conversion of the former to a second
equivalent of methane and propane which is further converted to ethane and a
third equivalent of methane. The C-C bond of ethane cannot be cleaved by p-
methyl elimination because a surface metal-ethyl fragment has no methyl group
in the P-position.
With (=SiO),TaH, hydrogenolysis of simple alkanes also occurs at rather mod-
erate temperatures but, in contrast with group 4 metals, ethane is also cleaved,
which suggests an alternative mechanism to P-alkyl elimination for C-C bond
cleavage [ 171. This surprising shift in reactivity implies a completely different me-
chanism of C-C cleavage which we believe to be closely related to that of alkane
metathesis (vide infru).
Ziegler-Natta Depolymerization
The P-alkyl elimination step can considered as analogous to the more familiar p-
hydride elimination in which a C-C bond is broken instead of a C-H bond. Note
that this reaction is the microscopic reverse of the propagation step in the mecha-
nism of the Ziegler-Natta polymerization of olefins (eq. (I)).
668 3.1 Development of Methods
It was noted during the formation of the titanium hydride complex that methane
and ethane were not formed in a 3 : 1 ratio, but rather in a 1 :1 ratio. Detailed stu-
dies on the hydrogenolysis of neopentane and isobutane catalyzed by this hydride
proved that this result was due to the isomerization of neopentane during the hy-
drogenolysis cycle [5 a]. Following an initial step of C-H bond activation the sur-
face alkyl fragment can undergo b-methyl elimination. In the case of Ti, the inter-
mediate metal-alkyl-olefin complex persists long enough (relative to olefin rota-
tion) to undergo reinsertion of the rotated olefin into the metal-carbon bond
(Scheme 1). This isomerization step is illustrated for the neopentyl fragment.
Thus the remarkable activity of these surface complexes with respect to C-C
bonds is thus more interesting given the possibility of light hydrocarbon isomeri-
zation at very mild temperatures.
The Ta hydride has been shown to catalyze an entirely unexpected and potentially
very interesting reaction, the metathesis or disproportionation of simple alkanes,
under very mild conditions [19]. For example, when ethane is heated to 150°C
3.1.1.4 Surjiuce Orgunometullic Chemistry 669
metathesis
metathesis
demonstrated in the metathesis of isobutane. The initial C-H bond activation re-
action step can produce either a surface isobutyl fragment or a surface tert-butyl
fragment. Second-step a-bond metathesis from a tert-butyl intermediate would
produce neopentane, a product that is not observed. Substantial amounts of iso-
pentane are however obtained, implying that either the C-H bond activation
step or the C-C bond cleavage step is hindered by the crowding around the ter-
tiary carbon of isobutane. Various four-center transition states are involved in
the mechanism proposed, and the most difficult is that where there are three
sp3 C and the Ta in the transition state.
Olefin Metathesis
Surface organometallic species have also been used for the olefin metathesis
reaction [lo, 131. In the case of molybdenum, the molecular complex
N=Mo[CH,C(CH,),], showed very little activity for the metathesis of simple ole-
fins, presumably because the catalytically active carbene complex did not form
under reaction conditions. The reaction of this complex with silica, however, pro-
ceeds by the addition of the silanol0-H bond over the Mo=N triple bond leading
first to a trisalkyl Mo complex which undergoes a-elimination of neopentane to
produce a carbene complex which was found to exhibit a significant activity
for the metathesis of internal olefins according to eq. (2) [lo].
-
The aesthetically pleasing silica-supported alkyl, alkylidene, alkylidyne Re""
complex SiORe[ =C'Bu][=CH'Bu] [CH2'Bu] (Scheme 3, Structures 15-17), pre-
pared from the molecular precursor, has also been found to be highly reactive for
the metathesis of propene [ 131. Moreover, the evolution of roughly one equivalent
of a 1:3 mixture of 3,3-dimethylbutene and 4,4-dimethyl-2-pentene is consistent
with a cross-metathesis of the neopentylidene ligand of 1 and propene. The turn-
over obtained also exceeds those obtained with classical heterogeneous catalysts
such as W03/Si02used industrially for decades (Lummus process).
'B,U
'Bu
15 16 17
Alkene Epoxidation
In the literature there has been much debate regarding the role of the lattice or ex-
tralattice Ti in Ti silicalite for a variety of oxidation reactions. In order to have a
more precise idea of the role of the ‘‘lattice’’or “surface” Ti and more specifically
of the role of the coordination sphere of Ti, a series of monopodal and tripodal
titanium surface complexes (i. e., =SiOTi(OR), and (=SiO),TiOR) were derived
by the reaction of the Ti alkyl (Structure 1) and hydride species with water, oxy-
gen, methanol, and tert-butanol. The resulting complexes were then used in the
epoxidation of 1-octene by tert-butyl hydroperoxide. Tripodal complexes, espe-
cially (=SiO),Ti(%u), were found to be significantly more active and more selec-
tive for the epoxidation of 1-octene than their monopodal counterparts [22].
The exact reason why tripodal Ti with a t-butoxy ligand is by far the most
active is not yet completely clear.
/ Si< “ ) I /
‘ \
L
1. O Y
18
672 3.1 Development of Methods
*
of the oxide, and zirconium loading, different mixtures of surface products
were obtained. Examples of complexes formed by the reaction of Cp*ZrMe3
and alumina(500,are shown in Structures 19-21. The relative reactivity of different
catalysts for the polymerization of ethylene correlated nicely with the hypothesis
that methyl group abstraction is a necessary precondition to high olefin poly-
merisation activity.
- -
.I\\\ h,
,W
Ill
/
S@ Zr..
$"'he /g '''I//Me
0, z r v m
11""
0 Me 0
Me
I ---
I
Al Al ZI 8 0 Al
Al@
19 20 21
From an applied perspective, metals are probably the most important surfaces in
SOMC. Whereas in SOMC on oxides we introduce the active site, in SOMC on
metals the metals themselves are the active catalysts. Organometallic chemistry
provides the means to modify the often unselective metal surface by introduction
of organometallic complexes (most often chemically inert) to the surface and
eventually by transforming the initially obtained species by thermal or chemical
means. For example, the hydrogenolysis of cyclic hydrocarbons, in particular
cyclohexane, on the surface of unmodified Ir particles supported on a silica carrier
has been studied and clearly indicated to bimetallic mechanism of C-C bond clea-
vage (Scheme 4) [24, 251.
3.1.1.4 Sufuce Organometullic Chemistry 673
0 C-H
Activation
~ 9
M
Eli=
r-H
"2 9 Reductive
Eli%tion
- /\/\/
M M M M M
Scheme 4
uo, geraniol
The utility of having inert surface adatoms (24) was clearly demonstrated with
the isomerisation of terpenes over a modified monometallic nickel catalyst in
which the addition of 0.03 Sn atoms per surface nickel reduced the loss of ter-
penes to parasitic side reactions from 30 % to 7 % [30]. A similar use of organotin
reagents was used to increase regioselectivity in the hydrogenation of cetaloxopro-
megestone over a Pt/Sn/Si02 catalyst [3 11.
Thermal treatment of tin containing catalysts can eventually lead to surface
alloys (25) in which tin atoms and metal atoms form a distinct crystallographic
phase on the surface of the particle in which active monometallic sites surrounded
by inert metal atoms. Thus reactions such as hydrogenolysis, which depend on
two or more contiguous active metal atoms on the surface [24] can be supressed
while structure insensitive reaction like dehydrogenation can proceed. Thus, the
selectivity for the dehydrogenation of isobutane to isobutene over platinum is
increased from 92.8 % over unmodified platinum to 99.3 % over an analogous bi-
metallic tin-platinum catalyst [32]. Site isolation by formation of a surface alloy
was also used to produce a selective RhSn/Si02 catalyst for the dimerisation of
propene which does not produce olefin homologation or hydrogenolysis as the
analogous monometallic RWSi02 catalyst does [33].
In some cases, the progression from physisorption through the surface organo-
metallic fragment (23) to surface (25) and then bulk alloy is very rapid and the
intermediates are difficult to detect. This behavior in and of itself can be very use-
ful. For example, the reaction of organoarsines and organomercuric compounds
with the surface of alumina supported nickel falls into this category [34]. This
rapid reaction of triphenylarsine with the metallic nickel on alumina, characterised
by SOMC techniques, is to be applied in the removal of mercury and arsenic from
hydrocarbon feeds as a means of prolonging downstream catalysts’ productive
lifetimes [35].
3.1.1.4.4 Conclusion
Surface organometallic chemistry is at a very preliminary stage. From an organo-
metallic standpoint, it now seems possible to develop on surfaces of oxides, zeo-
lites, or metals a unique chemistry which leads to expected, and sometimes very
References 675
References
[ 11 C. Coptret, J. Thivolle-Cazat, J.-M. Basset, in Fine Chemicals through Heterogeneous
Catalysis (Eds.: Sheldon, R. A., van Bekkum, H.), Wiley-VCH, Weinheim, 2001.
[2] F. Lefebvre, J. Thivolle-Cazat, V. Dufaud, G. P. Niccolai, J.-M. Basset, Appl. Catal. A:
1999, 182, 1.
[3] G. P. Niccolai, J.-M. Basset, in Catalytic Activation and Functionalisation of Light
Alkanes, Kluver Academic, Dordrecht, 1998, p. 111.
[4] F. Lefebvre, A. de Mallmann, J.-M. Basset, Eur: J. Inorg. Chem. 1999, 361.
[S] ESiOTiNp, [Np = CH,C(CH,),]: (a) The synthesis is described in C. Rosier, G.P.
Niccolai, J.-M. Basset, J. Am. Chem. Soc. 1997, 119, 12408; (b) The full characterization
of the species is soon to be published: C. Rosier, Doctoral Thesis, Universitt Claude
Bernard-Lyon I (1999).
[6] =SiOZrNpl: see (a) F. Quignard, C. Lecuyer, C. Bougault, F. Lefebvre, A. Choplin,
D. Olivier, J.-M. Basset, Inorg. Chem. 1992, 31, 928; (b) J. Corker, F. Lefebvre,
C. Lecuyer, V. Dufaud, F. Quignard, A. Choplin, J. Evans, J.-M. Basset, Science 1996,
271(5251), 966.
[7] =SiOZr(r-C,H,),(CH,) and =SiOZr(r-CS(CH,),)(CH,),: see M. Jezequel, V. Dufaud,
M. Ruiz-Garcia, F. Carrillo-Hermosilla, U. Neugebauer, G. P. Niccolai, F. Lefebvre,
F. Bayard, J. Corker, S. Fiddy, J. Evans, J.-P. Broyer, J. Malinge, J.-M. Basset, J. Am.
Chem. SOC.2001, 123, 3520.
[8] =SiOHfNp, and (=SiO),HfNp2: see L. d’Omelas, S. Reyes, F. Quignard, A. Choplin,
J.-M. Basset, Chem. Lett. 1993, 1931; S. Reyes, Doctoral Thesis, Universidad Centrale
de Venezuela, 1996.
[9] =SiOCrNp,: A. Baudouin, J. Thivolle-Cazat, J.-M. Basset, unpublished results. The
synthesis is analogous to that of the zirconium analogue.
[lo] =SiOMo(=NH)(=CHC(CH,),)Np: see W. A. Henmann, A. W. Stumpf, T. Priermeier,
S. Bogdanovid, V. Dufaud, J.-M. Basset, Angew. Chem., Int. Ed. Eng. 1996, 35, 2803.
676 3.1 Development of Methods
[31] Yu. A. Ryndin, C. C. Santini, D. Prat, J.-M. Basset, J. Catal. 2000, 190, 364; (b) V. Ger-
tosio, C. C. Santini, M. Taoufik, F. Bayard, J.-M. Basset, J. Buendia, M. Vivat, J. Catal.
2001, 199, 1.
[32] F. Humblot, J.-P. Candy, B. Didillion, F. Lepeltier, J.-M. Basset, J. Cutal. 1998, 179,459.
[33] J.Toyir,M.Leconte, G. P.Niccolai, J.-P.Candy, J.-M. Basset, J.Mol. Catu1.A:1995,100,61.
[34] Yu. A. Ryndin, J.-P. Candy, B. Didillon, L. Savary, J.-M. Basset, J. Catal. 2001,198, 103.
[35] Yu. A. Ryndin, J.-P. Candy, B. Didillon, L. Savary, J.-M. Basset, C. R. Acad. Sci. Paris,
Se‘rie Ilc, Chimie/Chemistry 2000, 3, 423.
few recent examples [7, 81. However, the solubility of ligand-protected clusters
can favorably be used to immobilize them by adsorption on different supports
from solution. In the following, only ligand-stabilized clusters and colloids and
their use as immobilized catalysts will be described by means of a few examples
to illustrate the potential of these novel and promising materials for future devel-
opments in catalysis.
Well-defined ligand-stabilized clusters which have been used in a heterogenized
form for various catalytic reactions have become known as “full-shell clusters”.
Such clusters consist of close-packed metal atoms, arranged round a central
atom with the coordination number 12, as in the bulk. The first shell of 12
atoms is enveloped by a second shell of 42 atoms, and so on. The nth shell con-
sists of 10n2 + 2 atoms. Various full-shell clusters of different noble metals could
be isolated by the reduction of appropriate metal complexes in the presence of a
distinct amount of suitable ligand molecules. Besides several M55 two-shell clus-
ters of gold [9], rhodium and platinum [lo, 111, four-, five-, seven- and eight-shell
clusters of platinum [ 121 and palladium [ 13-15] have been prepared and investi-
gated [16, 171. Most of the physical investigationsconcern the study of quantum
size effects as a consequence of the particle size reduction. However, it can be ex-
pected that these apparent academic questions will be of fundamental interest with
respect to catalytic properties, which are of course dominated by the electronic
conditions in a particle.
Figure 1 illustrates the structural principles of some existing full-shell clusters.
Scheme 1 describes the synthesis of some palladium full-shell clusters with dif-
ferent ligands. The ligand molecules influence not only the cluster size but, as will
be shown, especially the catalytic selectivity [6].
Pd5 + Pd8
M2057 (eight-shell)
[ 151
Example: Pd205,phen840,,600
100
q-
8
75
50
25
0
0 25 50 75 100 125 min 150
100
-8
q
75
50
25
trans-2-hexene n -hexme
0
0 500 1000 I500 2000 2500 3000
min
Figure 3. Hydrogenation of 2-hexyne in ethanol using I wt % of 3-butyl- 1,l O-phenanthroline-
stabilized Pd7 clusters on active carbon at room temperature and 1 bar of H2
pressure.
The cluster materials can be adsorbed on different supports from solution and
successfully used as catalysts for the hydrogenation of CO, C=C-, O=C-, and
N=C-multiple bonds as well as for the hydrogenation of aromatic compounds
~231.
Ligand-stabilized species can be described as colloids, according to the defini-
tion given above. Colloids used in polymer matrices or other stabilizing liquid
media are not considered here. Continuing the principle of ligating metal particles
of cluster size, only such metal particles are taken into account which exist as
individuals outside the liquids in which they are produced.
As an example designed to make the attraction of ligand-stabilized metal par-
ticles still more plausible, a bimetallic colloid will be discussed. Again, in contrast
to established bimetallic catalysts, well-defined and ligand-stabilized bimetallic
colloids give much more insight into the decisive catalytic step. Starting from
an aqueous solution of easily available gold colloid, particle size ca. 18 nm, a sec-
ond metal, in this case palladium, can be precipitated on the gold germs to give
shell-structured bimetallic particles. Like the monometallic colloids, they can
be protected by water-soluble ligands such as Ph2P(m-C6H4S03Na(TPPMS),
P(m-C6H4S03Na)3(TPPTS) or p-H2NC6H4S03Na.Stabilized in such a manner,
the colloids are isolable as solids of metallic appearance which can be redispersed
in water in any concentration [2, 41. The thickness of the palladium shell is deter-
mined by the amount of palladium salt used for the reduction. Such colloids have
been selected to observe alloy formation and at the same time to study the change
of catalytic activity and selectivity. The 18 nm gold colloids were covered by only
1-2 atomic Pd layers on average, stabilized by a shell of p-H2NC6H4S03Naligand
molecules. It should be mentioned that these colloids have to be used as unsup-
ported powders because the applied physical methods demand high concentra-
3.1.1.5 Ligand-Stabilized Clusters and Colloids 683
A i-Butene /+ , 8
0 trans-2 Butene
0 cis-2 Butene
0 n-Hexane .
+
Benzene J x 0.5
0
24
101
+
300 400 500 600 700 a 1 300 400 500 600 700 8
Annealing Temperature / K Annealing Temperature / K
References
[ 13 J. S. Bradley in Clusters and Colloids, From Theory to Applications (Ed.: G. Schmid),
VCH, Weinheim, 1994, pp. 459-544.
[2] G. Schmid, Chem. Rev. 1992, 92, 1709.
[3] G. Schmid, A. Lehnert, Angew. Chem., Int. Ed. Engl. 1989, 28, 780.
[4] G. Schmid, A. Lehnert, J.-0. Malm, J.-0. Bovin, Angew. Chem., Int. Ed. Engl. 1991,
30, 874.
[ 5 ] A. F. Lee, Ch. J . Baddeley, Ch. Hardacre, R. M. Ormerod, R. M. Lambert, G. Schmid,
H. West, J. Phys. Chem. C. 1995, 99, 6096.
[6] G. Schmid, S. Emde, V. Maihack, W. Meyer-Zaika, St. Peschel, J. Mol. Catal., in press.
[7] R. A. T. M. van Benthem, Thesis, University of Amsterdam 1995.
[8] Y. Lin, R. G. Finke, J. Am. Chem. Soc. 1994, 116, 8335.
[9] G. Schmid, Inorg. Synth. 1990, 7, 214.
[lo] G. Schmid, U. Giebel, W. Huster, A. Schwenk, Inorg. Chim. Actu 1984, 85, 97.
[ l l ] G. Schmid, W. Huster, Z. Natuforsch., Teil B 1986, 41, 1028.
[12] G. Schmid, B. Morun, J.-0. Malm, Angew. Chem., lnt. Ed. Engl. 1989, 28, 778.
[13] G. Schmid, B. Morun, J.-0. Malm, Polyhedron 1988, 7, 2321.
[14] G. Schmid, Muter: Chem. Phys. 1991, 29, 133.
[I51 G. Schmid, M. Harms, J.-0. Malm, J.-0. Bovin, J. van Ruitenbeck, H. W. Zandbergen,
W. T. Fu, J. Am. Chem. Soc. 1993, 115, 2046.
[16] G. Schmid in Clusters and Colloids, From Theory to Application (Ed.: G. Schmid),
VCH, Weinheim, 1994, pp. 178-211.
[17] L. J. de Jongh (Ed.), Physics and Chemistry of Materials with Low-Dimensional Struc-
tures, Vol. 18: Physics and Chemistry of Metal Cluster Compounds, Kluwer Academic,
Dordrecht, 1994.
[18] G. Schmid, V. Maihack, F. Lantermann, St. Peschel, J. Chem. SOC.Dalton Trans. 1996,
589.
[19] M. Pohl, D. K. Lyon, N. Mizuno, K. Nomiya, R. G. Finke, Inorg. Chem. 1995,34, 1413.
[20] Y. Lin, R. G. Finke, Inorg. Chem. 1994, 33, 4891.
[21] H. Bonnemann, W. Brijoux, R. Brinkmann, E. Dinjus, Th. JouBen, B. Korall, Angew.
Chem., Int. Ed. Engl. 1991, 30, 1312.
[22] H. Bonnemann, R. Brinkmann, R. Koppler, P. Neikler, J. Richter, Adv. Muter: 1992,
4, 804.
[23] H. Bonnemann, W. Brijoux, R. Brinkmann, R. Fretzen, Th. JouBen, R. Koppler, B. Korall,
P. Neiteler, J. Richter, J. Mol. Cat. 1994, 86, 129.
3.1.1.6.1 Background
In the course of introducing the immobilized ligand TPPTS (triphenylphosphine
trisulfonate) on an industrial production scale it was found that cations, especially
ammonium and ammonium derivatives, have an extreme influence on the proper-
ties of the TPPTS salts. Even slight variations within the cations have a tremen-
3.1.1.6 New Generation of Re-Immobilized Catalysts 685
dous effect. By changing the size and type of the ions, a total change of physical
properties occurs. For example, the substitution of an alkyl group on the nitrogen
by hydrogen will shift the whole system from a water- soluble to an insoluble sys-
tem (Figure 1).
First of all, these properties were used to separate the sulfonated phosphine
from the excess of sulfuric acid after sulfonation by forming a triisooctylammo-
nium salt in toluene, which is totally insoluble in water [l]. Later it was discov-
ered, that the “re-immobilized ligand” in toluene as well as the “immobilized
ligand” in water are useful and remarkably stable catalyst systems. As classical
homogeneous catalysts they are very active, e. g., for the hydroformylation of
higher olefins and olefins with internal double bonds.
The re-immobilized ligands are “trifunctional.” The first function is the classi-
cal biphyllic donor ability of P”’. The second function consists of the presence of
sulfonic or carboxylic acid groups which introduce an ionic structure into the mo-
lecule. With alkali or alkaline earth cations as counterions, these ligands are water-
soluble and used as “immobilized catalysts” with the benefit of facile catalyst re-
cycling by simple phase separation (cf. Section 3.1.1.1). In this connection the use
of quaternary ammonium cations (see Figure 1, lefthand side) brings up phase-
transfer properties within the two-phase system in order to enhance the activity
of higher olefins [2-lo].
These counterions are more than simple tools for improving the activity in
the two-phase catalysis. In contrast to simple metal cations, ammonium ions as
countercations of the chemical functional groups contain, via the alkyl groups
R3 of the nitrogen atom, an additional potential of variability which can be
used principally as a third function of a ligand and which introduces unique
and very useful new properties into the ligand and the corresponding catalyst
systems.
Generally the countercations could be considered as some kind of
“homogeneous backbone” for the functionalized ligands. Not least with regard
R’ R3
I
I
#-N+-R’
R‘
I
I
R’
RZ-P+-R’
-
I
R’
R’= alkyl (nC14) functionalized phosphine anion R3 = alkyl (CSz2)
R2 alkyl (nC14) TPPTS’
branched compounds (llb)ratio was achieved with the TPPpS-TIOA salt as com-
pared with TPP.
Reversing the ligand preparation, the re-immobilized catalysts (including
degradation products and the rhodium complex) can generally be immobilized
by treatment with aqueous sodium hydroxide according to eqs. (4 a)-(4 c).
NaOH (aq.)
O=P(R'S03HNR3)3 -H,O O=P(R'S03Na)3 + 3 NR3
NaOH (aq.)
- H20
+ 3NR3
NaOH (aq.)
* [Rhlaq
With unmodified rhodium carbonyl catalyst, a high yield of dialdehyde can nor-
mally be achieved. After the reaction, the crude aldehyde is separated from the
rhodium by distillation. Because of the two aldehyde groups and the high boiling
point of the product, much high-boiling residue is formed too, which is difficult to
handle with respect to the recovery of the rhodium. Therefore, a remarkable
amount is lost. In order to solve this problem, re-immobilized catalysts were
developed and tested especially with this product. At first, it was found that
re-immobilized catalysts as well as TPP-modified Rh catalysts could be used,
if the rhodium concentration was raised from about 30 to 80 ppm with a
reaction time prolonged from 2 to 4 h.
3.1.1.6 New Generation of Re-Immobilized Catalysts 691
From the beginning, in the subsequent membrane separation step the first test
with the re-immobilized catalysts yielded a much better Rh retention of 96 % as
compared to the Rh/TPP-system with only 56 9% [28].
A variety of amines were tested at first in the hydroformylation reaction with
respect to conversion and selectivity to dialdehyde. Table 4 shows some results.
As the molecular mass of the amines increase, a lower yield of dialdehyde is
observed. Distearylamine was used as a standard in further experiments. Some
medium-sized amines tend to precipitate below 40 O C , which offers the possibility
of catalyst separation by cooling and filtration.
With respect to succeeding membrane separation it was found that generally an
increase of the molecular mass of the amines leads to improved retention of rho-
dium, of phosphorus ligand and, last but not least, of the amines. It can be demon-
strated that an increase in molecular mass does have a contradictoryeffect on the
overall efficiency. A high amount of permeate corresponds to a lower flux of
permeate due to the higher concentration of compounds within the retentate
(osmotic pressure). Traces of amine in the permeate are the result of a very low
temperature-dependent dissociation of the ammonium salts into amine and free
acid according to eq. (7).
692 3.1 Development of Methods
In order to stabilize the ammonium salts, the presence of free amine in the system
is recommended. With respect to this additional requirement, an ideal system must
have the same good retention for amines as well as for phosphorus and rhodium.
Therefore the choice of distearylamine could only be regarded as a good com-
promise of hydroformylation requirements and membrane separation properties.
The separation of the Rh-distearylamine-TPPTS catalyst system by membranes
was tested on pilot plant scale with crude aldehyde from the hydroformylation of
DCP. Figure 2 shows the principle of the membrane separation step. Within the
module, the mixture of crude oxoaldehyde, toluene, free ligands, and the Rh cat-
alyst complex coming from the reactor is parallel- pumped to the surface of the
membrane. Only aldehyde and higher-boiling products pass through the mem-
brane. The concentrate of Rh complex and ligands is recycled back to the reactor.
In order to realize high retention for rhodium and ligands, a two-stage mem-
brane unit was used successfully (see Figure 3) [30].
The viscosity of the mixture was adjusted by the addition of approximately
50% of toluene. The pilot plant consist of 0x0-reactor and the membrane unit,
which was directly connected to the reactor. Standard plate modules from
Dow (Type DDS 30-4.5) were used. The conditions of the membrane separation
were: overflow: - 200 l/h, separation temperature: 40 "C, transmembrane pres-
sure: 1 MPa. The unit was continuously operated over a period of 12 weeks.
No decrease of activity of the catalyst was observed. In order to obtain a dialde-
hyde selectivity > 9070, the Rh concentration must be increased to 100 ppm.
Most of the loss of ligand was due to traces of oxygen, which could not excluded
totally on pilot scale.
z
L
u
m membrane module
t
catalyst complex
-- 0 r--
concentrate =
rhodiumcomplex
0 0
permeate = product
Figure 2. Membrane separation mechanism. t
References 693
TCD-dial
OX0
reactor
COIH2 -
Figure 3. Pilot plant run - membrane process.
References
Ruhrchemie AG (R. Gartner, B. Cornils, H. Springer, P. Lappe), EP 0.107.006 (1982).
Ruhrchemie AG (H. Bahrmann, B. Cornils, W. Konkol, W. Lipps), DE 3.420.491 (1984).
Hoechst AG (H. Bahrmann, B. Cornils, W. Lipps, P. Lappe, H. Springer), EP 0.163.233
(1984).
Hoechst AG (H. Bahrmann, B. Cornils, W. Konkol, W. Lipps), EP 0.157.316 (1984).
Hoechst AG (B. Cornils, W. Konkol, H. Bahrmann, H. Bach, E. Wiebus), DE 3.41 1.034
(1984).
Hoechst AG (H. Bach, H. Bahrmann, B. Cornils, V. Heim, W. Gick, W. Konkol, E. Wie-
bus), EP 0.302.375 (1988).
Hoechst AG (B. Cornils, W. Konkol, H. Bach, W. Gick, E. Wiebus, H. Bahrmann),
EP 0.186.075 (1985).
694 3.1 Development of Methods
Recently, many papers have been published in the field of biphasic catalysis, espe-
cially in the aqueous version. A number of new reactions have also appeared.
They can be subgrouped either by reaction type or by the different effects
which can be accomplished by applying two-phase catalysis in water:
(1) the separation of the catalyst from the products;
(2) the suppression of consecutive reactions via extraction; and
(3) the control of the selectivity or rate of the reaction via the pH of the
water phase.
Whereas (1) is the most prominent and obvious effect of two-phase catalysis,
(2) and (3) have been attracting more interest recently.
3.1.1.7 New Reactions 695
1
This “green” system will be very useful in fine-chemical synthesis [2 b]. With
the biphasic technique, contamination of the product with heavy metals could be
minimized and recovery of the expensive Pd metal could be facilitated.
Isomerization of Alkenes
Ni(C0D)z ; HX
ArzP-(CH2)4-PArz
Pd cat.
2 N -NH~ +
(3)
2 3
Pd cat.
2+3 ___) secondary and tertiary octadienylamines (4)
NH3
Because the primary octadienylamines react faster than ammonia itself, the
main products of this homogeneous reaction are the secondary and tertiary octa-
dienylamines. By application of the two-phase concept, primary octadienylamines
became the main products [5]. Table 1 shows the remarkable difference between
the homogeneous and the two-phase reaction.
Even though a high excess of butadiene was applied in the two-phase
reaction the primary octadienylamine was the main product. The low solubi-
lity of the monooctadienylamines in water prevents the consecutive reaction
to secondary octadienylamines. If an excess of ammonia is applied and
CH2C12 is used as an extraction solvent, the selectivity to primary octadienyl-
amines can be as high as 98-99 %, illustrating the industrial potential of this
reaction.
3.1.1.7 New Reactions 697
~~
Homogeneous 2 4 61 21
Two phase 32 26 1.5 24
Hydroaminomethylation of Alkenes
The direct amination of olefins (hydroamination; cf. Section 2.7) has only been
achieved efficiently for alkenes with a tertiary carbon atom (e. g., isobutene) or
ethylene [6]. Furthermore, the equilibrium of the hydroamination is not favorable
in many cases, so first-pass yields can be low with a need for a high recycle
stream.
Another one-step route to amines is hydroaminomethylation, which is a
sequence of hydroformylation and reductive amination of the intermediate
aldehyde in a one-pot reaction (Scheme 1).
R1,R2,R3= Alkyl, H
In many papers concerning biphasic catalysis in water, the pH of the water phase
is not measured. Because many reactions are pH-dependent, it should be mo-
nitored closely, even over the course of the reaction, e. g., during biphasic hydro-
formylation, in order to control the formation of aldolization products.
The importance of controlling the pH in a two-phase reaction was demonstrated
by Jo6 and co-workers [8, 91. During their investigation of the hydrogenation of
unsaturated aldehydes (Scheme 2) with Ru/TPPMS complexes, they observed a
remarkable switch in selectivity on changing the pH.
RO
-H
R*o
\ RO
-H
/
R=Aryl
At lower pH, the dominant product is the saturated aldehyde, at higher pH the
unsaturated alcohol. The rate of hydrogenation is also influenced. At pH 5 6 the
rate is roughly one order of magnitude lower than at pH 2 7. The selectivity could
be correlated with the equilibrium of different Ru hydride complexes; the equi-
librium distribution of these hydride complexes (Structures 2 and 3) is strongly
dependent on the pH of the solution according to eq. (5). The authors were
able to quantify the protons liberated during the above reaction and to identify
the different complexes via 'H and 31PNMR spectroscopy: 2 is the major species
in acid solution, whereas 3 is dominant in solution at pH > 9. This clearly shows
the importance of controlling the pH in two-phase reactions.
References 699
Without the addition of amines, Jo6 et al. were able to reduce HC03- as NaHC03
HCO3- + H2 -
to formate in an homogeneous solution at high rates (eq. (6) [ l l , 121).
HCOO- + H20 (6)
References
[I] R.A. Sheldon, G.-J. ten Brink, I.W.C.E. Arends, Science 2000, 287, 1636; R.A.
Sheldon, G.-J. ten Brink, I. W. C. E. Arends, G. Papadogianakis, J. Chem. Soc. Chem.
Commun. 1998, 2359.
[2] (a) R. A. Sheldon, I. W. C. E. Arends, A. Dijksman, Catal. Today 2000,57, 157; (b)R. A.
Sheldon, H. van Bekkum, Fine Chemicals through Heterogeneous Catalysis, Wiley-
VCH, Weinheim, 2000.
[3] H. Bncout, A. Mortreux, E. Monflier, J. Organomet. Chem. 1998, 553, 469.
[4] T. Mitsuyasu, M. Hara, J. Tsuji, J. Chem. Soc., Chem. Commun. 1971, 345; J. Tsuji,
M. Takahashi, J. Mol. Catal. 1981, 10, 107.
[5] T. Prinz, W. Keim, B. DrieRen-Holscher, Angew. Chem. 1996, 108, 1835; Bayer AG
(T. Prinz, W. Keim, B. DrieBen-Holscher, H.-J. Traenckner, J.-D. Jentsch) EP 0.773.3 11
B1 (1996).
[6] T. Miiller, M. Beller, Chem. Rev. 1998, 98, 675.
[7] J. Herwig, M. Beller, Angew. Chem., Znt. Ed. 1999, 38, 2372.
[8] F. Job, G. Laurenczy, J. KovBcs, A. Cs. BCnyei, A. Katho, Angew. Chem., Znt. Ed. 1998,
37, 969.
[9] F. Job, J. Kovics, A. C s . BCnyei, A. Kath6, Catal. Today 1998, 42, 441.
[lo] W. Leitner, Angew. Chem., Znt. Ed. 1995, 34, 2207.
[ l l ] F. Job, G. Laurenczy, L. Nidasdi, J. Elek, J. Chem. Soc., Chern. Commun. 1999, 971.
[I21 F. Job, G. Laurenczy, L. NBdasdi, Znorg. Chem. 2000, 39, 5083.
Applied Homogeneous Catalysis with Organometallic Compounds
Edited by B. Cornils and W. A. Herrmann
Copyright 0 Wiley-VCH Verlag GmbH, D-69469 Weinheim, 2002
measurement
measuremen-
for a chemical system based on physical principles. The model may include ap-
proximations or rely on empirically determined parameters in order to reduce
computational effort, but it must be able to simulate the real chemical system in
the desired accuracy. The criterion for the quality of the model is to which extent
certain properties of the real system can be predicted. This is schematically de-
picted in Figure 1: a model is only able to simulate, and thus “predict”, a specific
property of a real system for which it was designed. As a matter of fact, a “model”
which perfectly simulates all properties of a real system is equivalent to the real
system itself. Very often, higher resolution or higher accuracy is related to a higher
numerical effort, which means one has to choose the right model carefully for a
certain question to be addressed.
To become more specific, the term “real chemical system” stands for any sort
of arrangement of atoms, such as solids, surfaces, molecules, or ensembles of
molecules. In homogeneous catalysis research the focus lies on molecules and
their transformations. In Figure 2 the hierarchy of various types of models in
terms of their resolution in time and space is depicted schematically. Models
that resolve the electrons in a molecule form the finest level of resolution of
chemical interest. Due to the necessity to describe electrons quantum mechani-
cally, these are generally referred to as quantum mechanical (QM) models.
Relying heavily on physical principles, these methods are numerically most
demanding, but are also able to simulate accurately the breaking and formation
of covalent bonds. On the next level so-called molecular mechanics (MM) mod-
els just describe atoms and their effective interactions, usually in an empirically
parameterized way. Above that “mesoscale methods unite a whole segment or
”
E = f(RN) (1)
3.1.2.1 Moleculur Modeling Techniques 703
In order to calculate the internal energy for a given I?&), one has to find the
multielectron wave function K with the lowest energy. Since the nonrelativistic
Hamiltonian is exactly known, this problem can in principle be solved. In practice,
this is however still too time-consuming even for smaller molecules and approx-
imations of this exact approach are used throughout. All models that explicitly
treat the electronic wavefunction by some kind of approximation are called QM
models. They can be divided into the so-called ab initio methods, that are
based only on fundamental physical constants, and semiempirical methods,
which employ Hamiltonians partly based on empirically derived constants.
With an increasing extent of approximations and a growing number of empirical
parameters, the numerical effort drops and allows larger and larger systems to be
simulated. However, on the down side this also results in a coarser resolution,
lower accuracy, or a decrease in the generality of the model. Nevertheless, even
every ab initio method is not exact, but approximate in nature.
The QM Hamiltonian can be approximated by a sum of terms that depend only
on one (or two) internal coordinates, such as bond, bond lengths angles, or di-
hedrals. These potential terms can now be described by empirically parameterized
analytic functions (resembling mechanical potentials such as Hook’s spring poten-
tial) and are usually valid only close to equilibrium. This results in the purely
empirical molecular mechanics (MM) models (Figure 3) that completely sacrifice
the evaluation of an electronic energy for the sake of numerical efficiency. These
jorcefield models have proven to be quite successful for the simulation of organic
molecules, but suffer from the fact that the energy function depends not only on
the atomic positions but also on the connectivity of the atoms. Therefore, they are
widely used to simulate proteins or other large biomolecules, for example, but it is
impossible to describe the breaking or formation of covalent bonds by standard
force field methods (with certain modifications to include some QM effects, the
breaking and formation of certain bonds can also be simulated [6, 71).
704 3.1 Development of Methods
( 1) heavy elements have many core electrons, which increase the computational
effort but do not significantly contribute to bonding interactions, and
(2) these core electrons have to be treated by a relativistic hamiltonian.
In order to overcome these problems, the core electrons are often excluded from
the calculation (frozen-core approximation), and their effect on the valence elec-
trons is “parameterized” in the form of a pseudo potential based on a relativistic
atomic calculation [12]. In connection with GTO basis sets, the most common
form of pseudo potential is the effective core potential (ECP) using Gaussian-
type radial functions to describe the potential [ 13-1 61.
It has already been mentioned that the inclusion of correlation effects by post-
HF methods is numerically cumbersome, but necessary for transition metal sys-
tems. A very important way out of this dilemma is based on the recent advances
in densityfunctional theory (DFT). It is founded on the Hohenberg-Kohn theo-
rem, which states that the ground-state energy is an exact functional of the elec-
tron density [3]. From a formal point of view, this is a completely different ap-
proach than the ab initio methods, since only the electron density but no wave-
function is needed for the description of the system. If the exact functional
were known, one would just have to find the density with the lowest energy. How-
ever, the exact functional is unfortunately unknown and DFT was for a long time
only used in solid-state calculations in a very approximate form [ 171. The major
source of error is the fact that no functional for the kinetic energy of a given elec-
tron density is known. It was the ingenious idea of Kohn and Sham to realize that
by expanding the electron density in terms of single-electron wavefunctions
(Kohn-Sham orbitals) and by using the kinetic energy operator known from ab
initio theory, an accurate and working approximation can be derived. The remain-
ing unknown part of the total density functional is the exchange correlation (XC)
functional, which describes both electronic exchange, due to the antisymmetry of
the wave function, and electronic correlation in an approximate way. For the ideal-
ized situation of a homogeneous electron gas, this functional is known, and the
3.I .2.1 Molecular Modeling Techniques 707
energy surface are identified as molecular species. This is again approximate be-
cause experimentally only an average over an ensemble of molecules at a finite
temperature can be measured. Nevertheless, it is a working approximation and
structural parameters of molecules can be derived from theoretical models by
geometry optimization using different algorithms to search for a minimum on
the PES. It is important to note that these search strategies generally just lead
to the stationary point closest to the starting geometry, which is defined by a
zero gradient of the PES, and which is not necessarily a minimum. The local
topology of the surface can in turn be clarified by calculating the matrix of sec-
ond derivatives, i. e., the curvature of the surface (Hessian matrix). If this matrix
possesses only positive eigenvalues it is a true energy minimum. A transition
state is a stationary point with exactly one negative eigenvalue of the Hessian
matrix. Based on the harmonic approximation of the vibrational modes derived
from the Hessian matrix, the zero point energy (ZPE) of the nuclei can be es-
timated. Additional contributions of thermal excitation as well as entropic con-
tributions can be derived from it, which is reasonable as long as this harmonic
approximation around the stationary point gives a faithful representation of the
true energy surface populated at the given temperature.
It must be stressed again that all these energies are mere numbers in the first
place, since they refer to an arbitrary reference point. However, as depicted in
Figure 4 the energy difference between two minima on the same PES is a thermo-
dynamic parameter and can be compared with values derived from experimental
measurements of equilibrium constants. Furthermore, the energy difference
between minimum and transition state is the kinetic parameter of the activation
I Minimum
4 b
Side Reaction Reaction
Figure 4. Connection between calculated energies of stationary points and thermodynamic
and kinetic parameters.
3.1.2.I Molecular Modeling Techniques 709
energy. The energy difference between two transition states, leading from one
molecule to different products, gives thermodynamic information about the selec-
tivity of a reaction, which is of high importance for catalytic systems.
At this point it is important to note that the global topology of a PES is not ac-
cessible by theoretical methods apart from a very time-consuming scan over all
areas. Since gradient-based optimization methods generally just lead to the closest
stationary point, it depends on the choice of the initial geometry and therefore
greatly on chemical knowledge and intuition, whether all relevant minima are
identified. This is called the global minimumproblem, which is quite significant,
for example, for catalysts with a large and flexible ligand backbone. Very related
is the question of the “stability” or general “existence” of a certain molecule. This
is not solely answered by the bare existence of a corresponding minimum on the
PES, but also depends on the activation energy of every possible decomposition
pathway. Therefore, in order to clarify this question, all transition states leading
away from the minimum will have to be identified, which is very difficult task
in most practical cases.
In addition to structural and energetic parameters there are quite a number of
observables such as electron density distribution, dipole moment, or polarizability
that can be derived from theoretical calculations. By a diagonalization of the
mass-weighted Hessian matrix, the normal modes and the corresponding vibra-
tional frequencies can be calculated. The intensity in IR and Raman spectra
can be estimated by the changes in dipole moment and polarizability for a defor-
mation along a given normal mode. Under certain approximations the effect of
external magnetic fields can be calculated, and thereby NMR parameters such
as chemical shielding can be simulated. This list is far from complete, but it
should be mentioned that the results of a theoretical calculation could also
serve as a basis for an analysis of the electronic structure of the molecule (i.e.,
frontier orbitals), which is not related to any observable. A very important
point is the analysis of orbitals such as the HOMO and LUMO in order to
gain insight into the principle reactivity, e.g., of a catalyst. Tools like atomic
charge analysis, bond orders, or the topological analysis of the electron density
should be mentioned here [26].
(1) Only isolated gas-phase species can be treated; especially, solvent effects
(which are important in homogeneous catalysis) are generally neglected.
(2) Temperature effects are included in a very restricted way and usually no Sam-
pling over Boltzmann-averaged ensemble properties is performed.
7 10 3.I Development of Methods
(3) Transition metal complexes are mostly reduced to model systems, excluding
steric interactions of large organic ligands in order to make the computations
affordable.
References
[ 1 ] G. Moore, http://www.intel.com/update/archive/issue2/feature.htm(1965).
[2] W. Kohn, L. J. Sham, Phys. Rev. A 1965, 140, 1133.
[3] P. C. Hohenberg, W. Kohn, L. J. Sham, Adv. Quantum Chem. 1990, 21, 7.
[4] F. Jensen, Introduction to Computational Chemistry, John Wiley, Chichester, 1999.
[5] M. Born, R. Oppenheimer, Ann. Physik 1927, 87, 457.
[6] J.K. Hwang, G. King, S. Creighton, A. Warshel, J. Am. Chem. SOC.1988, 110, 5297.
[7] A. Warshel, R.M. Weiss, J. Am. Chem. SOC.1980, 102, 6218.
[8] A. Szabo, N. S. Ostlund, Modern Quantum Chemistry: Introduction to Advanced Elec-
tronic Structure Theory, McGraw-Hill, New York, 1989.
[9] T. Helgaker, P. Jorgensen, J. Olsen, Molecular Electronic Structure theory, John Wiley,
New York, 2000.
[ 101 J. Hutter, D. Marx, in NIC Series (Ed.: J. Grotendorst), John von Neumann Institute for
Computing, Julich, 2000.
[ l l ] T. L. Beck, Rev. Mod. Phys. 2000, 72, 1041.
[12] J. C. Phillips, L. Kleinman, Phys. Rev. 1959, 116, 287.
[ 131 W. R. Wadt, P. J. Hay, J. Chem. Phys. 1985, 82, 284.
[14] P. J. Hay, W. R. Wadt, J. Chem. Phys. 1985, 82, 270.
[ 151 P. J. Hay, W. R. Wadt, J. Chem. Phys. 1985, 82, 299.
[16] D. Andrae, U. Haeussermann, M. Dolg, H. Stoll, H. Preuss, Theor: Chim. Acta 1990,
77, 123.
[17] T. Ziegler, Chem. Rev. 1991, 91, 651.
[18] D. M. Ceperley, B. J. Alder, Phys. Rev. A 1980, 24, 1628.
[19] S. J. Vosko, L. Wilk, M. Nusair, Can. J. Chem. 1980, 58, 1200.
[20] J.P. Perdew, A. Zunger, Phys. Rev. B 1981, 23, 5048.
[21] J.P. Perdew, J. Wang, Phys. Rev. B 1986, 33, 8800.
[22] C. Lee, W. Yang, R.G. Pan; Phys. Rev. B 1988, 37, 785.
[23] A.D. Becke, Phys. Rev. A 1988, 38, 3098.
[24] A.D. Becke, J. Chem. Phys. 1993, 98, 5648.
[25] P. J. Stevens, F. J. Devlin, C. F. Chablowski, M. J. Frisch, J. Phjs. Chem. 1994, 98, 429.
[26] R. F. W. Bader, Atoms in Molecules - A Quantum Theory, Oxford University Press, New
York, 1990.
7 12 3.1 Development of Methods
3.1.2.2 Applications
about two orders of magnitude (cf. Section 2.3.1.2). Some of them have been
established in industrial processes [4]. In contrast to the heterogeneous systems,
the homogeneous polymerization catalysts always allowed a detailed structural
characterization of the catalyst precursors. Thus, from the very beginning,
research was conducted by a detailed analysis of the relationship between struc-
ture and reactivity. Early attempts to visualize substrate-catalyst interactions
quite naturally led to the simulation of the systems by the emerging theoretical
methods.
This contribution on the application of molecular modeling is not intended as a
detailed review of the theoretical research in the field [5, 61, rather just to give an
3.1.2.2 Applications 7 13
*
9 Q +
Scheme 1
7 14 3.1 Development of Methods
forming polymer chain [lo00 to 10 000 monomer units], interactions with the
counterion, etc.) is definitely far from being complete. Figure 5 gives a schematic
representation of the species and interactions involved. It is evident that this
attempt at simulating this complex network as a whole is beyond reach even
for present-day theoretical methods.
Early attempts at molecular modeling, apart from mere visualization of steric in-
teractions, focused on the elucidation of the insertion step, which is a [2+2] pro-
cess and should lead over a four centered transition state (see Scheme 1). CossCe
and Arlman suggested the basic reaction mechanism as early as 1964 [lo-121.
Hoffmann et al. used the qualitative EHT scheme to investigate the basic frontier
orbital interactions and could explain why a low insertion barrier is achieved by
the presence of an empty d-orbital of proper symmetry [13, 141. First ab initio
calculations on the HF level were restricted to the model complex [Cl,Ti(CH,)]+,
where the Cp rings in the metallocene were substituted by chlorine atoms and the
polymer chain represented by just a methyl group [7-91. These very crude but
quantitative calculations corroborated the observations by Hoffmann. In 1994
more reliable calculations on the metallocene complexes [Cp2MCH3]+ with
M = Ti (on the MP2 level of theory [15]) and with M = Zr (using DFT with
GGA functionals [16]) both gave surprisingly low ethylene insertion bamers (in
the order of 1 kcaVmol and below). In the same year the first ab initio CPMD in-
vestigation of the system [H2SiCp2Zr(CH3)+]and ethylene showed the insertion
event after only 150 fs without any biasing of the system [17]. At least for
these model systems with a truncated polymer chain, the olefin complex is barely
3.1.2.2 Applications 715
a real intermediate and, compared with the experimentally observed turnover fre-
quencies, the insertion cannot be the rate-determining step of the overall olefin
polymerization process.
In the majority of theoretical studies an a-agostic interaction between one of
the methyl C-H bonds and the Lewis-acidic metal center was observed. This
interaction is preserved during the reaction stabilizing the transition state and
leading directly to the y-agostic product. This direct insertion product, however,
rearranges to the most stable P-agostic alkyl complex. In order to explain the
discrepancy between calculated insertion barriers and observed turnover fre-
quencies the P-agostic alkyl complex was assumed to be the resting state. It
was speculated that the next olefin insertion step would have to be initiated
by an exothermic rearrangement into the a-agostic state, possibly additionally
complicated by steric interactions between the polymer chain and the auxiliary
ligands.
frontside backside
1 2
This nicely demonstrates the strong and the weak points of theoretical investiga-
tions in general. On the one hand, information hardly accessible by experimental
means can be calculated quite accurately now. On the other hand, any comparison
with experimental findings must be done with great care, as the simulations focus
only on a limited microscopic part of the overall reaction mechanism, often
neglecting important effects.
The introduction of a larger polymer chain model with a a-agostic ethyl or
propyl group allowed the investigation of possible termination mechanisms.
This is of utmost importance for simulating the “performance” of a polymeriza-
tion catalyst by theoretical means, as the relative rates of chain propagation and
chain termination (and thus the energy difference between the corresponding
transition states) determine the molecular weight distribution of the catalyst. A
significant energetic separation of these competing reactions is a prerequisite
for olefin polymerization. In contrast to chain propagation, there are quite a
few possible termination processes apart from catalyst deactivation or decompo-
sition. The a-hydride elimination (BHE; cf. eq. (7)) was thought to be the main
termination step. It is essentially the reverse of the olefin insertion starting from
the B-agostic resting state, and leads to a hydrido-olefin complex. By replace-
ment of the a-olefinic polymer chain by a monomer unit, chain propagation is
terminated. Brinzinger at al. first proposed a different mechanism based on the
experimental observation of a molecular weight distribution independent of the
olefin concentration [23]. A direct P-hydride transfer (BHT; eq. (8)) to the in-
coming monomer transforms the growing chain into a detachable a-olefin and
leads to a termination of the chain propagation. Since this process has the
same rate dependence on olefin concentration as the chain propagation, molecu-
lar weight distribution would consequently be independent of it as observed ex-
perimentally. This second alternative especially was first systematically investi-
gated by Ziegler’s group [24]. For most catalysts, both pathways were found
to be viable termination processes, with BHT being mostly more favorable
then BHE. The BHT pathway starts from the P-agostic frontside olefin complex
and forks from the frontside insertion pathway leading to a transition state where
the transferred hydride is quite close to the metal and therefore stabilized by
empty d-orbitals [211. In this case theoretical calculations could strongly support
a proposed microscopic reaction mechanism, which was based solely on macro-
scopic observations. However, the question of the correct termination pathway is
not solved yet as some systems show a molecular weight dependence on olefin
concentration inconsistent with the theoretical findings. In addition, it should be
noted that there are other possible termination pathways, as for example the sub-
stitution of the polymer alkyl chain with a methyl group from the activator and
counterion MAO.
3.1.2.2 Applications 7 17
“ I + *‘ W
misinsertion
1
site
control
iSotadC
control
syndiotadc
reacting core of the system by QM and the outer ligand sphere by MM methods in
terms of a hybrid QMMM model. The significant improvements in this field were
recently revisited in detail in a review by Angermund et al. [5]. It is apparent that
selectivities and especially stereoselectivities originating from steric interactions
can already be modeled quite accurately by a combination of theoretical methods,
even for metallorganic systems such as metallocene polymerization catalysts. It is
a general feature of molecular modeling that relative activities are much more ac-
curate then absolute activities. Therefore, the question of the stereospecificity of a
given catalyst can theoretically be answered much more precisely then that about
its activity.
For a long time it was a general belief that early transition metal catalysts with a
do-electron configuration are a necessary prerequisite for the polymerization of
olefins. Filled d-orbitals lead to a stabilization of the olefin n-complex by back-
donation and therefore high insertion barriers can be expected. Due to an overall
lowering of the d-orbital energy level when going to the right of the PSE this
effect is reduced for late transition metals. However, Ni or Pd, for example,
was known to oligomerize only ethylene. The quite recent discovery of very
active Ni and Pd polymerization catalysts by Brookhart and co-workers changed
this picture [27]. The difference from earlier inactive systems was the use of
very bulky ligand systems. Very soon after the discovery of these catalysts,
first theoretical investigations by the groups of Morokuma and Ziegler were per-
formed on model systems [28-301 and also on the real systems by QMMM
methods [31-33]. The results calculated by Ziegler’s group convincingly explain
the reaction mechanism and the necessity for the bulky ligands (Figure 7) [33].
Figure 7. Calculated energies of activation for insertion vs. termination (via BHT) for a
Ni catalyst (all energies in kcaVmol; values in parentheses are the corresponding
experimental estimates) [33].
3.1.2.2 Applications 719
(1) The steric effects of large ligand systems have been considered by hybrid
QMMM methods [31-351. The accuracy of these methods is still somewhat
limited but improvements can be expected. Studies of the interactions of the
grown polymer chain with the catalyst might be possible but have not been
undertaken yet.
(2) Finite temperature effects are accessible by ab initio molecular dynamics
methods, but the simulation times yet achieved are still at least an order of
magnitude too small to give accurate numbers [36]. Again, particularly the
development of massive parallel computer hardware and algorithms will
change this situation in the near future.
(3) Another important point is the activation and deactivation of the catalyst,
which has gained less attention in theoretical investigations than chain propa-
720 3. I Development of Methods
References
[l] K. Ziegler, E. Holzkamp, H. Breil, H. Martin, Angew. Chem. 1955, 67, 541.
[2] G. Natta, Macromol. Chem. 1955, 16, 213.
[3] W. Kaminsky, K. Kuelper, H.H. Brintzinger, F.R. W.P. Wild, Angew. Chem. 1985,
97, 507.
[4] W. Kaminsky, Catal. Today 2000, 62, 23.
[5] K. Angermund, G. Fink, V.R. Jensen, R. Kleinschmidt, Chem. Rev. 2000, 100, 1457.
[6] A. K. Rappe, W. M. Skiff, C. J. Casewit, Chem. Rev. 2000, 100, 1435.
[7] H. Fujimoto, T. Yamasaki, H. Mizutani, N. Koga, J. Am. Chem. SOC. 1985, 107, 6157.
[8] C.A. Jolly, D. S. Marynick, J. Am. Chem. SOC. 1989, I l l , 7968.
[9] H. Kawamura-Kuribayashi, N. Koga, K. Morokuma, J. Am. Chem. SOC.1992,114,2359.
[lo] E. J. Arlman, J. Catal. 1964, 3, 89.
1111 P. CossCe, J. Catal. 1964, 3, 80.
[I21 E. J. Arlman, P. CossCe, J. Catal. 1964, 3, 99.
[I31 J. W. Lauher, R. Hoffmann, J. Am. Chem. SOC.1976, 98, 1729.
1141 D.L. Thorn, R. Hoffmann, J. Am. Chem. Soc. 1978, 100, 2079.
1151 H. Weiss, M. Ehrig, R. Ahlrichs, J. Am. Chem. Soc. 1994, 116, 7274.
1161 T. K. Woo, L. Fan, T. Ziegler, Organometallics 1994, 13, 225.
[17] R. J. Meier, G. H. J. v. Doremaele, S. Iarlori, F. Buda, J. Am. Chem. Soc. 1994, 116, 7274.
[18] J. C. W. Lohrenz, T. K. Woo, T. Ziegler, J. Am. Chem. Soc. 1995, 117, 12793.
3.1.2.2 Applications 721
Palladium has proven to be one of the most versatile metals in homogeneous cat-
alysis, and has found wide application not only in every-day organic synthesis, but
also in the industrial production of fine and bulk chemicals in its various forms.
The advantages of palladium as a catalyst metal have been demonstrated in a
vast number of examples [ 11. While studies on simple model reactions involving
palladium complexes have been performed since the early days of computational
chemistry, only recently have studies on catalytic cycles emerged [2]. This can be
put down to the fact that the supposed reaction mechanisms are often very com-
plicated, and details of the molecular mechanism are difficult to obtain from ex-
perimental investigations. With the advent of advanced quantum chemical meth-
odology and growing computer power, however, even complex reaction mecha-
nisms such as those encountered in homogeneous catalysis came into reach.
To date, several homogeneously catalyzed processes involving palladium com-
plexes as catalysts have been studied in considerable detail by computational
methods. Examples comprise illustrative work on the industrially important oxida-
722 3.1 Development of Methods
tion of ethylene by air (Wacker process; cf. Section 2.4.1) [ 3 ] , olefin polymeriza-
tion (Section 2.3.1) [4], copolymerization of CO and ethylene (Section 2.3.4) [ 5 ] ,
and generic C-C coupling reactions such as the Heck reaction (e.g., Sections
2.1.2 and 3.1.6) [6, 71. The latter is the most prominent example of a general-pur-
pose palladium-catalyzed synthetic reaction.
Mechanistic data derived from experimental studies of the Heck reaction have
been reviewed in Section 3.1.6. The commonly accepted catalytic cycle comprises
four basic steps, i. e., oxidative addition, olefin insertion, P-H elimination (includ-
ing release of the coupling product) and base-promoted reductive elimination to
regenerate the Pdo catalyst [6]. The catalytic cycle is a rather complex sequence
of elementary reactions of general interest. The initial step of oxidative addition
not only plays a central role in the classical Heck reaction, but it is also believed
to activate the substrate in cross-coupling reactions. Migratory olefin insertion is
the central chain propagation step in palladium-catalyzed olefin polymerization
and has been extensively studied in this context. Likewise, P-H elimination is
one of the termination processes of polymer chain growth. Figure 8 summarizes
the mechanistic pathways of the Heck reaction, as they have been studied with
computational methods so far.
The first step of the catalytic cycle constitutes the oxidative addition of the or-
ganic halide to the Pdo catalyst, yielding a cis-palladium(I1) species, which subse-
quently isomerizes to the more stable trans form [8]. Theoretical studies so far
have focused on the molecular mechanism of C-X bond activation and the influ-
L-Pd-L
I I
L X
A
+B
+ !Ax-
- [HB]' L-
P p<+
/ L R
l+ J
H
L-Pi<,R
I
L
- L-Pd4,.
i
R l+
ence of ligands on the observed activation barriers, leaving the isomerization step
aside [9-111.
In their pioneering work, Bickelhaupt et al. have studied the mechanism of
oxidative addition of chloromethane to a bare Pdo atom in order to elucidate
-
the intrinsic reactivity of the metal without ligands (eq. (9)) [9].
They have compared the reaction energy profiles of five different reaction
paths, including oxidative insertion, nucleophilic substitution, and single-electron
transfer mechanisms involving radical species, both in the gas phase as well as
using an electrostatic continuum model to include the effect of a solvent in an
approximate fashion (Structures 3-5).
Pdn oCH3
8
Cl
The most favorable process for oxidative addition in this simple model system
is oxidative insertion (OxIn, 3) of the palladium atom into the C-C1 bond of
chloromethane (C,-symmetric transition state), which is associated with an activa-
tion barrier of 8.4 kcallmol. In the gas phase, straight sN2 substitution (Structure
4) is highly unfavorable due to the charge separation involved in this process
(145.2 kcal/mol), which is not compensated by any solvent. The barrier is drasti-
cally reduced, however, if one assumes that the ions are not completely separated
in the substitution process, but rather remain coordinated as an ion pair (SN2/ra
mechanism, Structure 5 ) . Still, the activation energy associated with the corre-
sponding transition state is much higher than that of the insertion mechanism
(29.6 kcallmol). Moreover, the reactive intermediates of two distinct single-elec-
tron transfer mechanisms are highly endothermic (29.3 kcaumol, 46.9 kcallmol),
making a radical path an unlikely alternative. As expected, the activation barriers
for the substitution processes are considerably reduced in polar solvents, while
neither the insertion nor the radical mechanisms are substantially affected by
the solvent, due to their neutral charge balance.
Oxidative addition of C-X bonds to Pdo is an exothermic reaction, at least in
the cases studied so far. From a theoretical point of view, it is important to note
that relativistic effects are essential for the accurate theoretical prediction of the
reaction enthalpy of oxidative addition, while the influence on the activation
barriers appears to be much smaller [ 111. These effects can nowadays be included
in a standard way using commonly available program packages.
A step towards more realistic systems in the context of the Heck reaction was
taken by Herrmann's group [lo]. They have studied the mechanism and activation
barriers of oxidative addition of vinyl halides and halobenzenes to Pdo complexes
with simple ligands of varying donor/acceptor characteristics (eq. (lo)).
124 3.1 Development of Methods
Oxidative insertion remains the most favorable mechanism of C-X bond acti-
vation for these substrates, even if solvent effects are taken into account in an
approximate fashion. In fact, well-known experimental trends such as the relative
ease of C-X activation (X: I > Br > Cl) and the activating or deactivating effect
of ring substituents in the para position with respect to the leaving group (lower
activation barrier for -CHO, higher barrier for -NH2) are readily reproduced on
the basis of the oxidative insertion mechanism. The donor/acceptor charac-
teristics of the ligands in the Pdo complexes PdLL' (L, L' = PH3, PMe3,
C(NH,),; L = PH3 and L' = C1-) have a pronounced effect on the activation
barrier of oxidative addition: electron-donating ligands lead to reduced barriers.
A particularly strong reduction of the activation barriers is predicted for anionic
ligands such as C1- and OH- in the complexes [(PH,)PdX]-. The typical barriers
calculated for vinyl halide oxidative insertion are higher than those for phenyl
halide activation.
The effect of anion assistance has also been investigated by the group of Bickel-
haupt for the model reaction of chloromethane with the anionic complex PdCI-
[ 111. Within this system, a two-step substitution/rearrangement process becomes
even more favorable kinetically than the usual insertion mechanism, the activation
barrier of which is also lowered compared with the neutral system, in accord with
the results reported above. An analysis of the results in terms of the activation
strain/transition state interaction (ATS) model reveals that, while the energy
needed for the deformation of the substrate (CH,Cl) toward the transition state
geometry remains almost constant, the stabilizing interaction of the catalyst
with the distorted substrate is strongly increased in the anionic system, thus lead-
ing to a lower barrier.
Rosch et al. have studied the Heck coupling of ethylene with bromobenzene
catalyzed by a Pdo catalyst bearing two donor-substituted carbenes, C(NH2)2
[12]. This catalyst is believed to model theoretically a catalyst class using two
N-heterocyclic carbenes as ligands, which was recently introduced by Henmann
et al. [13]. Since those ligands show a lower tendency to dissociate from the
metal center than the commonly used phosphines, a cationic reaction pathway
was investigated, allowing the two carbene ligands to remain bound to the palla-
dium center (Figure 8). All postulated intermediates in the resulting catalytic cycle
(with the exception of the last step, base-promoted reductive elimination) have
been characterized structurally as well as energetically, although transition states
have only been calculated for the olefin insertion and a-H elimination steps.
Oxidative addition of bromobenzene to the Pdo catalyst is an exothermic pro-
cess (-34.1 kcallmol). In order to facilitate the uptake of the olefin to the resulting
Pd" complex, a vacant coordination site has to be provided by dissociation of a
ligand. Considering the high binding constants of the metal-carbene bonds, the
authors investigated a cationic pathway which is initiated by dissociation of a
3.1.2.2 Applications 725
bromine ligand, thus leaving an unsaturated, cationic Pd" complex which readily
coordinates the olefin (-1 9.5 kcal/mol). The highly exothermic nature of the olefin
uptake step, however, is somewhat reduced (to -5.3 kcal/mol) if the bromide
counterion is kept in the vicinity of the complex, thus forming an ion-pair
which might be a realistic scenario in solvents of little or no polarity. The follow-
ing C-C bond forming step of the catalytic cycle, i. e., insertion of the coordinated
ethylene into the Pd-phenyl bond, is associated with a gas-phase barrier of
8.3 kcal/mol in the cationic system. A similar barrier of 11.5 kcaVmol is calculated
for the ion-pair mechanism. The resulting palladium-alkyl complex is finally con-
verted into the olefinic product (styrene) by P-H elimination, which succeeds an
endothermic rotation around the Pd-C bond and the formation of a P-agostic in-
termediate. The barrier for the P-H elimination step from this intermediate is es-
timated to be 4.4 kcaVmol(9.0 kcaVmol with respect to the insertion product). The
remaining step of the catalytic cycle, base-assisted regeneration of the Pdo cata-
lyst, has not been considered in this study. In the same study, Rosch et al. have
also investigated the mechanism of the Heck reaction using a bidentate carbe-
ne-phosphine ligand (1-methylenephosphine-imidazol-2-ylidene).This ligand
system combines a strongly coordinating, electron-donating carbene ligand with
a more labile phosphine ligand. Creation of the necessary vacant coordination
site, which must precede olefin coordination to the complex, is possible via rup-
ture of the Pd-phosphine bond and requires 25.9 kcal/mol. The overall reaction
energy profile is similar to that of the neutral dicarbene system described
above, and similar conclusions are drawn. In summary, the study has demon-
strated that the Heck reaction can readily proceed via cationic (or ion-pair) as
well as neutral pathways, depending on the dissociation behavior of the ligands
involved. The crucial steps of olefin insertion and P-H elimination are associated
with rather low barriers.
The final step of the catalytic cycle, base-assisted reductive elimination, has
been addressed by Deeth et al. [14]. In their calculations, the authors investigated
palladium complexes with the chelating diaminomethane H2N(CH2)NH2and di-
phosphinomethane H2P(CH2)PH2ligands. Within this system, they found that
the postulated hydrido-olefin complex, which is usually formed by P-H elimina-
tion of the B-agostic
. - insertion product, is in fact not a stable minimum structure in
this particular case (eq. (11)) 1141.
- ~ ~ c. p H- ~_______~-.-)-
.~
'AH2
INR3
The hydrogen atom involved in the b-agostic bonding is kinetically more acidic
than the non-agostic proton, i. e., the barrier for deprotonation by the base (NH,) is
lowered due to the agostic bond. The resulting olefin dissociates from the Pdo cen-
ter in a subsequent step, thereby reforming the Pdo catalyst. A comparison of the
estimated kinetic barrier for this mechanism with those of the two-step mechanism
investigated in the study discussed above suggests that direct deprotonation might
indeed be a realistic alternative. Which mechanism in the product-forming step is
actually operative, however, has to be clarified in future studies, since the result is
likely to depend on the precise structure of the catalyst used.
All the mechanistic steps in the classical catalytic cycle of the Heck olefination
reaction have now been studied in some detail, providing considerable insight into
how these reactions may proceed at a molecular level. However, for these results
to become meaningful for the design of new, improved catalysts, still more has to
be done. Based on the results available so far, it will be feasible in future work to
study the effect of different ligands on all the mechanistic steps of the Heck reac-
tion. It will thus be possible to suggest new improved ligands and catalysts, and
actually to test them in computer simulations before they have to be synthesized in
the laboratory. Nowadays, suitable methodology and interpretative tools, but also
the necessary computer resources, exist to study and predict the performance of
even complex ligands such as those found in many modern catalysts.
References
[ 11 J. Tsuji, Palladium Reagents and Catalysts, Wiley, Chichester, 1995.
[2] For an overview, see: A. Dedieu, Chem. Rev. 2000, 100, 543.
[3] Theoretical studies on the Wacker process: (a) P.E.M. Siegbahn, J. Am. Chem. SOC.
1995, I1 7, 5409; (b) P. E. M. Siegbahn J. Phys. Chem. A 1996, 100, 14672; (c) D. D.
Kragten, R. A. van Santen, J. J. Lerou, J. Phys. Chem. A 1999, 103, 80; (d) D. D. Krag-
ten, R. A. van Santen, M. Neurock, J. J. Lerou, J. Phys. Chem. A 1999, 103, 2756.
3.1.2.2 Applications 727
3.1.2.2.3 Hydroformylation
Dieter Gleich
that are not available by experiment. Thus, advances as well as drawbacks of theory
in the field of hydroformylation will be elucidated. The catalytic systems modeled
are mainly of the Rh-phosphine type, which dominates today’s industry. Other in-
vestigations (in particular on cobalt systems) are discussed in a recent review [2].
Activity
Rhodium
I
I
L--‘-LL
L--‘-L 7
\
\
H
L*,.I
,M-co
L I
L
o+, J I1 9
I L-M-L
L-M-L I
I L
L
Iridium
\\ 4
9 10 10,Il 11 11,12 12 12,7 7
+ Rh
* Ir
Reaction Coordinate
Figure 10. Total reaction profiles of rhodium- and iridium-catalyzed hydroformylation (71.
Selectivity
Olefin insertion 8 + 9 (cf. Figure 9) leads to linear and branched alkyl complexes,
which in turn give rise to the formation of n- and iso-aldehydes. For that reason,
this catalytic step is crucial for any theoretically founded determination of regio-
and stereoselectivities. If one assumes an irreversible reaction and no changes in
the n:iso distribution after the insertion step - two conclusions suggested by ex-
periment [15, 21, 221 - it is straightforward to set up formulas that connect the
kinetic regioselectivity Sn..isoor the total stereoselectivity (i. e., the ee of the alde-
hyde) with the energy differences AE# of corresponding transition states 8, 9 [7,
23-25]. Although barrier heights, i.e., activities, are not considered by this ap-
proach [7], it is more promising than to calculate n:iso distributions of the inser-
tion products 9 [26] or of idealized alkyl complexes [27]. Furthermore, solvent
3.1.2.2 Applications 73 1
effects are less important [23], which means that isolated systems in the gas phase
would again be enough for a first attempt. AE#,,, values, however, are rarely
accessible within a simple QM model system for the interactions between the
coordination sphere of 8 - especially the phospine ligands - and the olefinic
substrate have to be handled carefully. Apart from rapidly increasing com-
putational costs, DFT calculations are no method of choice for complexes of
real size since they are often unable to describe nonbonding interactions ade-
quately [28]. MM methods, however, fail in the direct reproduction of electronic
effects. Therefore, an appropriate combination of QM and MM methods must be
found.
The following results stem from DFT calculations on model rhodium com-
plexes. Based on these model system transition states, force-field calculations
were carried out in order to incorporate steric effects. The global energy minima
of the new systems were searched for by MD simulations (cf. Section 3.1.2.1).
This QMMM method with frozen reaction centers (FRC) is related to approaches
recently discussed in the literature [29]; cf. [23] for more details.
Regioselectivity
Results with different ligands and substrates [7, 231 are summarized in Table 1.
Investigation of the bidentate chelates DIPHOS L1, BISBI L2, and NAPHOS
L10 (cf. structures in Scheme 3) has been invigorated by a previous study with
contradictory experimental and theoretical results [22].
Experimentally observed regioselectivity tendencies of propene vs. 3,3,3-tri-
fluoropropene/styrene can already be explained by systems with the model ligand
PH3. Postulated allylic coordination modes [30, 311 only occur in the case of a
crude model system without any ligands. Therefore, in contrast to other arguments
[30, 311, kinetic peculiarities of styrene seem not to be due to a deviating insertion
CPPh2
PPhp
L1
PPh2
spcy2
FPP
L3 14
PCY2
L5 16
> c c P P h PPh2
2 g p p h 2
PPh,
L7 L8 19 110
112
pw
Scheme 3
R-2=
111
R-l= P
p
3.1.2.2 Applications 733
mechanism. Replacement of ligand (PPh3 vs. PH3) and method (FRC vs. QM)
shifts the calculated regioselectivity for propene correctly, whereas the wrong ten-
dencies are obtained for 3,3,3-trifluoropropene/styrene.The regioselectivity rank-
ing SL1< SL2= SLlo(substrate = propene) agrees again with experiment [22].
Apparently, these inconsistencies are caused by electronic effects, which cannot
be described by the FRC method. This deficiency notwithstanding, the FRC
results are conceptually better than the previous approach and also question the
natural bite angle concept [23, 32, 331.
Stereoselectivity
should damage the stereodifferentiation, provided that the RPAI is not met
strongly.
(3) Requirement of reduced coordination modes (RRCM): Bite angle, backbone
flexibility, and symmetry may lower the number of possible coordination
modes (see above). This requirement also supports the RSAI and can often
be roughly estimated.
Results with the ligands L3-Ll2 and the substrate styrene (a model substrate in
asymmetric hydroformylation [34]) are summarized in Table 2. Unlike the styrene
regioselectivity results, the FRC energies of is0 transition states with identical
connectivities and hence minor electronic changes are now reliable [7,23]. Never-
theless, the problem of neglected electronic effects still exists [7, 371.
C,-Symmetric Ligands
BINAPHOS L3 and its derivative L4, which has not been tested experimentally so
far, possess two and one chiral axes, respectively, whereas JOSIPHOS L5 and its
constitutional isomer L6 combine planar chirality with a carbon stereocenter. In
the case of L3, the relative configuration of the two chiral axes decides the
total stereoselectivity. Synergistic/antagonistic backbone-substrate interactions
are the main reason for the goodhad performance of L3-(R,S)/L3-(R,R) and
their enantiomers L3-(S,R)/L3-(S,S). This is reminiscent of the matched/
mismatched concept [38]. Furthermore, one chiral axis, as in L4, seems to be
insufficient for a high ee.
The ferrocenylphosphine ligands L5 and L6 are formally equivalent to L3 but
do not fulfill the RSAI. Although one derivative of L5 (ortho-anisyl instead of
3.1.2.2 Applications 735
phenyl rings) achieves more than 70% ee [35], the influence of the carbon con-
figuration is weaker than that of the second chiral axis in L3 [39].
C2-Symmetric Ligands
The chirality of CHIRAPHOS L7 and DIOP L9, which are selective in asym-
metric hydroformylation but not in hydrogenation, is generated by modification
of an achiral backbone, whereas the backbone of BINAP LS and NAPHOS
L10 is axial-chiral by itself. The ring size increases from L7 to L10 and ensures
a further variation. THEOPHOS-2 L11 and THEOPHOS-1 L12 are derivatives of
NAPHOS L10 with sterically more demanding (naphthyl instead of phenyl) phos-
phorus substituents. L7 and LS have small and stiff chelate rings complying well
with the RRCM (only two axial-equatorial coordination modes; see above). How-
ever, both ligands are only able to overcome partially the cancellation of asym-
metric inductions as in the case of the achiral ligand DIPHOS L1. The
performance descent from hydrogenation to hydroformylation seems to be a
consequence of deviating reaction mechanisms [40].
The chelate rings of L9-Ll2 are bigger and more flexible. Opposite asym-
metric inductions contradict the RSAI, with the exception of L12, whose decisive
improvement as against L11 is caused by different backbone conformations. Un-
fortunately, L12 fails in experiment [41], which reveals one of the essential disad-
vantages of every theoretical approach: a model can only be as accurate as the as-
sumptions made beforehand. L12 presumably does not coordinate in a bidentate
manner [41] as is assumed by theory.
References
[ 1] K. Nozaki, Hydrocarbonylation of Carbon-Carbon Double Bonds, in Comprehensive
Asymmetric Catalysis (Eds.: E. N. Jacobsen, A. Pfaltz, H. Yamamoto), Springer, Berlin,
1999, Vol. 1, p. 381.
[ 2 ] M. Torrent, M. Sol& G. Frenking, Chem. Rev. 2000, 100, 439.
[3] T. Matsubara, N. Koga, Y. Ding, D. G. Musaev, K. Morokuma, Organometallics 1997,
16, 1065.
[4] (a) A.D. Becke, J. Chem. Phys. 1993, 98, 5648; (b) A. D. Becke, J. Chem. Phys. 1993,
98, 1372.
736 3.1 Development of Methods
The activation of C-H bonds is one of the elementary steps in chemistry. Intensive
research has lead to homogeneous as well as heterogeneous systems which can
activate the strong C-H bonds (cf. Section 3.3.6). There are numerous experimen-
tal studies which have more recently often been accompanied by theoretical cal-
culations. The two best known examples for the activation of methane are the so-
called Shilov system K2PtC1, [ l], which was one of the first systems reported, and
the [Pt(bpym)CI2] system of Periana, which is currently the most active system
reported for the direct, low-temperature, oxidative conversion of methane to
methanol by platinum salts such as dichloro(~-2-[2,2'-bipyrimidyl])platinum(II)
[Pt(bpym)Cl,] with yields of more than 70 % and a selectivity of 80 % [2].
Shilov System
For the Shilov system a mechanism was proposed which consists of three basic
steps: (1) activation of the alkane by a Pt" species, followed by ( 2 ) a two-electron
oxidation forming a Pt'" intermediate and (3) reductive elimination of the oxidized
alkane as shown in Scheme 4.
Scheme 4
138 3.1 Development of Methods
This general mechanistic scheme is widely accepted, but there are several dif-
ferent pathways possible for each of the three steps. For example, the reductive
elimination could proceed via an SN2mechanism or via a concerted mechanism
involving a three-center transition state. Many research activities have been
devoted to the investigation of these detailed questions, which have been
reviewed extensively by Stahl [3], while here only a summary is given: ( I )
for the reductive elimination it could be concluded that an SN2 mechanism is
operative; (2) the oxidation of RPt" to RPtIV does not occur by alkyl transfer,
but by a two-electron transfer from RPt" to PtrV;and (3) the electrophilic activa-
tion of the alkane is the most difficult part to investigate. At present none of
proposed pathways shown in Scheme 5 could be discounted; also, the experi-
mental observation of H/D exchange in methane can be explained by both
mechanisms.
All experimental results indicate that both intermediates are present, the Pt"
a-adduct and the [Pt"(R)(H)] species; the formation of RPt" is the result of the
deprotonation of [Pt"'(R)(H)].
Theoretical calculations by Siegbahn and Crabtree [4] found the barrier for the
reaction via the [PtIV(R)(H)]intermediate to be a little lower in energy compared
with a one-step mechanism, while a study by Hill and Puddephatt favors a-type
interactions [5]. The most recent theoretical study was conducted by Hush and
co-workers using density functional theory (B3LYP functional) calculations
with double-c to polarized double-[ basis sets [6]. They also studied solvation
effects by a dielectric continuum method.
In contrast to the results of Siegbahn and Crabtree [4] the replacement of an
ammonia ligand was found to be effectively rate-determining with the energy bar-
riers to C-H activation comparable with those of the initial substitution reaction
(34 and 44 kcal/mol for cis- and trans-platin). For cis-platin the energy barriers
3.1.2.2 Applications 739
for the oxidative addition and a-bond metathesis-type mechanisms were found to
be comparable, while for trans-platin oxidative addition is strongly preferred over
a-bond metathesis, which, interestingly also proceeds through a Pt'" methyl
hydrido complex as an intermediate. It was found that the Pt-H and Pt-CH,
bonds are best described as covalent bonds with a preference to be cis to each
other. The results show that the oxidative addition of methane to Pt" catalysts
is thermodynamically feasible.
Periana System
The Periana system is currently the most active catalytic system for the C-H ac-
tivation of methane. The proposed reaction mechanism (Scheme 6) is also based
on three steps, C-H activation, oxidation, and functionalization. An important fea-
ture of the overall process is that the methyl ester is less reactive with the catalyst
than methane. This is attributed to greater inhibition of the presumed electrophilic
reaction of the C-H bonds of methylbisulfate in comparison with methane as a
result of the electron-withdrawing ability of the bisulfate group.
cH3?
References
[ 11 (a) A. E. Shilov, in Activation and Functionalization of Alkanes (Ed.: C. L. Hill), Wiley,
New York, 1989; (b) A. E. Shilov, in Activation and Functionalization of Saturated Hy-
drocarbons, Riedel, Dordrecht, 1984; (c) L. A. Kushch, V. V. Lavrushko, Y. S. Misharin,
A. P. Moravskii, A.E. Shilov, Now. J. Chim. 1983, 7, 729.
[2] R.A. Periana, D.J. Taube, S. Gamble, H. Taube, T. Satoh, H. Fuji, Science 1998,
280, 560.
[3] S. S. Stahl, J. A. Labinger, J. E. Bercaw, Angew. Chem. 1998, 110, 2298.
[4] P.E.M. Siegbahn, R.H. Crabtree, J. Am. Chem. Soc. 1996, 118, 4442.
[ 5 ] G. S. Hill, R. J. Puddephatt, Organometallics 1998, 17, 1478.
[6] K. Mylvaganam, G.B. Bacskay, N.S. Hush, J. Am. Chem. Soc. 2000, 122, 2041.
[7] K. Mylvaganam, G.B. Bacskay, N.S. Hush, J. Am. Chem. Soc. 1999, 121, 4633.
3.1.3.1 Introduction
Combinatorial chemistry and high-throughput screening (HTS) were originally
developed within the pharmaceutical industry, where long development times
and high research costs forced the establishment of new techniques to accelerate
the discovery process. The basic concept of combinatorial chemistry is the cre-
Applied Homogeneous Catalysis with Organometallic Compounds
Edited by B. Cornils and W. A. Herrmann
Copyright 0 Wiley-VCH Verlag GmbH, D-69469 Weinheim, 2002
References
[ 11 (a) A. E. Shilov, in Activation and Functionalization of Alkanes (Ed.: C. L. Hill), Wiley,
New York, 1989; (b) A. E. Shilov, in Activation and Functionalization of Saturated Hy-
drocarbons, Riedel, Dordrecht, 1984; (c) L. A. Kushch, V. V. Lavrushko, Y. S. Misharin,
A. P. Moravskii, A.E. Shilov, Now. J. Chim. 1983, 7, 729.
[2] R.A. Periana, D.J. Taube, S. Gamble, H. Taube, T. Satoh, H. Fuji, Science 1998,
280, 560.
[3] S. S. Stahl, J. A. Labinger, J. E. Bercaw, Angew. Chem. 1998, 110, 2298.
[4] P.E.M. Siegbahn, R.H. Crabtree, J. Am. Chem. Soc. 1996, 118, 4442.
[ 5 ] G. S. Hill, R. J. Puddephatt, Organometallics 1998, 17, 1478.
[6] K. Mylvaganam, G.B. Bacskay, N.S. Hush, J. Am. Chem. Soc. 2000, 122, 2041.
[7] K. Mylvaganam, G.B. Bacskay, N.S. Hush, J. Am. Chem. Soc. 1999, 121, 4633.
3.1.3.1 Introduction
Combinatorial chemistry and high-throughput screening (HTS) were originally
developed within the pharmaceutical industry, where long development times
and high research costs forced the establishment of new techniques to accelerate
the discovery process. The basic concept of combinatorial chemistry is the cre-
3.1.3.2 Principal Workflow 741
I Instrumentation I
High Throughpul
- Inorganic Chemistry
-1 Automation I- -
An a lysis
Engineering
Organic Chemistry
-
*
Organometallic Chemistry
* Physics
Physical Chemistry
Database
Database Soflware
* Automation Soflware
* Engineering
Increasing l o Screen
HTS
Data Precision Approach
Conventional
Approaches
Number of
Formulations
Figure 2. High-throughput screening provides a broader funnel and additional filters at the
front end of conventional catalyst research.
The secondary screen - about 50 to 100 reactions per day on a milliliter scale -
is intended as a follow-up of the “hits” gained in the primary screen for their
further validation. Having filtered away the poorly performing catalysts, it is
necessary to investigate in more detail the relative performance features of the
remaining candidates. Thus, a higher quality of data is required of the secondary
screen. Promising candidates (“leads”) that pass this additional filter are finally
handed to typical lab reactors (tertiary screen), the stage where the conventional
catalyst research starts.
I 1,000’s - 10,000’s
ofentities I
2O Screening
10’s - 100’s
of entities
Characterization
pGEE-q
Candidate
Primary Screen
Secondary Screen
As mentioned above, the secondary screen is usually a scale-up of the hits coming
from the primary screen. The number of “hits” to be followed up is dependent on
several factors. One of them is the reliability of data in the primary screen. If the
error of these data is very small and the reproducibility high, only the clearly best-
performing catalysts have to be picked for further optimization. However, if the
primary screen is designed to give orders of magnitude or focuses on one of sev-
eral important performance characteristics to guarantee a higher throughput, more
catalyst formulations have to be transferred to the secondary screen.
Reactors for this stage of screening are typically highly automated and indivi-
dually controlled with respect to, e. g., temperature and pressure, and ideally they
allow on-line monitoring of the course of the reaction. The layout of the libraries
3.1.3.3 Analysis in High-Throughput Format 745
for secondary screening is still done on a computer and executed by a robot that
delivers the necessary chemicals from stock solutions, or even slurries in the
calculated amounts.
References
[ l ] B. Jandeleit, D. J. Schafer, T.S. Powers, H. W. Turner, W. H. Weinberg, Angew. Chem.,
Int. Ed. 1999, 38, 2494.
[2] For examples of different approaches, see: (a) J.P. Stambuli, S.R. Stauffer, K.H.
Shaughnessy, J.F. Hartwig, J. Am. Chem. SOC. 2001, 123, 2677; (b) X. Gao, H.B.
Kagan, Chirality 1998, 10, 120; (c) A.M. Porte, J. Reibenspies, K . Burgess, J. Am.
Chem. SOC. 1998, 120, 9180; (d) K.D. Shimizu, M.L. Snapper, A.H. Hoveyda,
Chem. Eul: J. 1998, 4, 1885; (e) M.S. Sigman, E.N. Jacobsen, J. Am. Chem. SOC.
1998, 120, 4901; (f) M. B. Francis, E. N. Jacobsen, Angew. Chem., Int. Ed. 1999,
38, 937; (g) S.R. Gilbertson, S.E. Collibee, A. Agarkov, J. Am. Chem. SOC. 2000,
122, 6522; (h) J. Tian, G. W. Coates, Angew. Chem., Int. Ed. 2000, 39, 3626; (i) A.
Berkessel, D.A. Herault, Angew. Chem., Znt. Ed. 1999, 38, 102: 0 ) E M . Menger,
A.V. Eliseev, V.A. Migulin, J. Org. Chem. 1995, 60, 6666; (k) M.T. Reetz, A.
Zonta, K. Schimossek, K. Liebeton, K.-E. Jager, Angew. Chem., Int. Ed. Engl. 1997,
36, 2830.
[3] (a) F. C. Moates, M. Somani, J. Annamalai, J. T. Richardson, D. Luss, R. C. Wilson, Ind.
Eng. Chem. Res. 1996, 35, 4801: (b) A. Holzwart, H.-W. Schmidt, W. F. Maier, Angew.
Chem., Int. Ed. 1998, 37, 2644; (c) S. J. Taylor, J. P. Morken, Science 1998, 280, 267.
[4] A. R. Connolly, J. D. Sutherland, Angew. Chem., Int. Ed. 2000, 39, 4268.
[5] (a) T. R. Boussie, C. Coutard, H. Turner, V. Murphy, T. S. Powers, Angew. Chem.,
Int. Ed. 1998, 37, 3272: (b) K.H. Shaughnessy, P. Kim, J.F. Hartwig, J. Am.
Chem. SOC. 1999, 121, 2131; (c) C. Hinderling, P. Chen, Angew. Chem., Int. Ed.
1999, 38, 2253.
[6] For enantioselective catalysts, see: (a) M.T. Reetz, Angew. Chem., Znt. Ed. 2001, 40,
284; (b) G. A. Korbel, G. Lalic, M. D. Shair, J. Am. Chem. SOC.2001, 123, 361.
Applied Homogeneous Catalysis with Organometallic Compounds
Edited by B. Cornils and W. A. Herrmann
Copyright 0 Wiley-VCH Verlag GmbH, D-69469 Weinheim, 2002
Liquid-phase homogeneous catalytic reactions which are carried out in the ab-
sence of a second or even third phase, i.e., a gas or an immiscible liquid, can
be treated from a chemical reaction engineering point of view in analogy to
other homogenous reactions. If the chemical kinetics of such homogeneous cata-
lytic reactions are known, the reactor performance can easily be predicted with
respect to conversion and selectivity. The required procedures have been exten-
sively described in various textbooks, e. g., [ 1-31.
In two-phase systems in which the catalytic reaction takes place in the liquid
phase between a liquid reactant and gaseous reactants, the latter have to be trans-
ferred over the gadliquid boundary layer into the liquid phase. In this situation the
reaction engineering prediction described above can be performed in an analogous
way as long as the rate of transfer of the gaseous reactants into the liquid phase is
fast compared with the intrinsic catalytic reaction. Under these circumstances it
can usually be assumed that the liquid-phase concentrations of the gaseous reac-
tants correspond to gashiquid thermodynamic equilibrium.
In the case where the assumption of the rate-limiting catalytic reaction is not
valid, reaction engineering modeling and prediction of the reactor performance
is not trivial any more. Depending on the magnitude of the rates of the catalytic
reaction and of the transfer rate of the gaseous reactants, severe concentration gra-
dients may exist near the gas/liquid interface. These phenomena are illustrated in
Figure 1. As can be easily derived from the concentration pattern, the reaction
takes place either mainly in the bulk of the liquid phase or in the liquid-phase
boundary layer. If the catalytic reaction is fast a “reaction surface” may develop
within the boundary layer which may even move into the interface itself. From
a chemical point of view it is obvious that the selectivity toward desired product
is affected by these phenomena if a complex reaction network exists. If concen-
tration gradients near the gashiquid interphase are detrimental to good selectivity,
they have to be avoided. This can be done by increasing the rate of transfer of the
reactants or by lowering the rate of the catalytic reaction; the former is achieved
by engineering means, such as increasing the interface area per unit volume or/and
increasing the rate of transfer per unit interface area by influencing the fluid
dynamics (e.g., by stirring). The rate of the catalytic reaction may be reduced
by decreasing the concentration of the catalyst, or by diluting the reactants, or
by lowering the temperature.
The situation may become even more complicated if a second liquid phase is
present; it may either serve as the reaction space containing the catalyst while
the product as well as a part of the reactants exist in the first liquid phase, or it
may act as a solvent into which a desired intermediate is extracted from the react-
ing liquid phase (cf. Section 3.1.1.1). To describe quantitatively the course of a
homogeneous catalytic reaction in a multiphase chemical reactor it is necessary
to combine the following information in a suitable reactor model:
3.1.4 Chemical Reaction Engineering Aspects 749
I “I :
(n)
, liquid
- ‘A2,l
Figure 1. Concentration profiles in gas and liquid for the chemical reaction, A,,g + A*,[ + PI
(eq. 7) influenced by mass transfer, in the liquid phase at differing ratios of the
reaction rate compared with the rate of mass transfer.
(I) Slow reaction: Ha < 0.3, E = 1;i.e., there are no steep concentration gradients of
the reactants and the reaction occurs mainly in the bulk of the liquid.
(11) Reaction of medium rate: 0.3 < Ha < 3 ; i.e., a significant proportion of the
reaction takes place in the boundary layer and the concentrations of the key
reactants A, and A2 are low in the bulk of the liquid.
(111) Rapid reaction: Ha > 3, E 2 Ha; i.e., the rate of consumption of A , is so fast
that its concentration drops to zero in the bulk of the liquid; thus, the reaction occurs
only in the boundary layer.
(IV) Instantaneous reaction in the phase boundary layer: Ha + 3; i.e., the rate of
reaction of A , is so fast that the concentrations of A , and A2 drop to zero within the
boundary layer, resulting in a “reaction surface”.
(V) Instantaneous reaction in the phase boundary surface: cz, = 0; i.e., the reaction
surface moves into the interface between the two fluid phases and the bulk of the
liquid as well as the liquid-phase boundary layer are not utilized for the reaction any
more.
750 3.1 Development of Methods
Hydroformylation of
1-heptene
Hydrogenation of RhCl(PPh3)3
ally1 alcohol (Section 2.2)
3.1.4.1 Kinetics in Homogeneous Catalysis 75 1
Table 1. (Continued).
Chemical reaction Catalyst Kinetic model') Ref.
Hydrogenation of RuCl(CO)(OCOPh)(PPh,)z y = -
k C A c B Ccat
[lo1
cis- 1,4-polybutadiene (Section 2.2) CPPhi
Carbonylation of RhClJHI
methanol (Section 2.1.2)
Oxidation of Mn(OAc)z
cyclohexane (Section 2.8)
Ha
= a
tanh Ha
Ha =
1
kl,l /= 2
knJmDAi,cCA1
n-I m
'A2
The mass exchange rate between two phases during the course of the chemical
reaction is compared with that for purely physical absorption. The ratio of these
two rates (eq. (4)), is known as the enhancement factor E for mass transfer on
the liquid side during the occurrence of a chemical reaction:
For slow reactions (Ha < 0.3) the rate of mass exchange through the fluid fluid
interface is not enhanced by the chemical reaction which mainly takes place in the
bulk of the reaction (catalytic) phase, and E becomes approximately 1 [2].
3.1.4. I Kinetics in Homogeneous Cutulysis 753
Under the conditions of 0.3 < Ha < 3 , the rate of mass exchange is enhanced
by the chemical reaction ( E > I ) , and in the last case (Ha > 3), A, and A2 react so
fast that the reaction proceeds only in the boundary layer ( E = Ha). Thus, eq. (1)
for the overall rate of reaction is reduced to eq. (5):
For case (b) a concept of a generalized Hatta number is used to obtain an ap-
proximate analytical solution for the enhancement factor. Plots of E vs. Ha at dif-
ferent values of parameters are given [16]. In the former case a transition in the
regimes of absorption with change in Ha is indicated, which, with respect to
the homogeneously catalyzed reaction, reflects a change in the concentration of
the catalyst. This approach [ 161, covering all the regimes of homogeneous cataly-
tic gas-liquid reaction, allows a quantitative prediction of mass transfer effects on
the kinetics of this operation mode.
(1) The gaseous reactants are dissolved in the catalyst-containing phase where
they react to an immiscible product which is only soluble in one of the two
liquid phases, i.e., in the product phase. The gaseous reactants are transferred
into the catalyst-containing phase either (a) directly from the gas phase and/or
(b) from the liquid phase in which they may be soluble too.
(2) The gaseous reactants are only soluble in one liquid phase. This requires that
the catalytic reaction takes place at the liquid/liquid interface only, i.e., the
754 3.1 Development of Methods
products, again soluble only in one of the two phases, are formed in the
boundary layer or in the phase boundary interface for the case of an instanta-
neous reaction (see Section 3.1.4.1.2).
These processes are still not fully understood and need further elucidation. For
example, in the gas/liquid/liquid, homogeneously catalyzed hydroformylation of
olefins according to the RuhrchemieEhBne-Poulenc process, the reaction prod-
ucts are nearly insoluble in the aqueous catalytic phase. Several water-soluble
catalysts, e. g., HRh(CO)(TPPTS), (see Section 3.1.1. l), have been used for
hydrogenation and hydroformylation reactions [ 17-19]. On the other hand, if
the homogeneous catalyst is not soluble in water, but in an organic liquid, the bi-
phasic homogeneously catalyzed reaction may also occur in the organic phase. For
instance, in the case of biphasic hydroformylation of ally1 alcohol (eq. (6)), the
educt and the reaction products are water-soluble but the catalyst is present in
the organic phase [20]. In some cases the second liquid phase is formed during
the catalytic reaction (e. g., in Shell’s SHOP process).
( n-heptanoVH20)
homogeneous catalyst
+ A2’1 aaueous biDhase * PI (7)
(or nonaqu’eous)
Several steps influencing the overall rate of the reaction and the selectivity of
a desired product have to be considered; these are shown in Table 2 for an
aqueous biphasic reaction. It is important to note that steps (e) and (f) cannot
be separated from each other in both cases because, in general, the transport
3.1.4. I Kinetics in Homogeneous Catalysis 755
gas phase
A1A
A1,12
+
+ A2,12 -
homogeneous catalyst
p1,12 liquid phase 2
Figure 2. Principal steps of mass transfer and chemical reaction during the homogeneously
catalyzed gasfiiquidliquid reaction (eq. (13)).
A , = gaseous reactant; A2 = liquid reactant; PI = reaction product. A gas phase and
two immiscible liquid phases are present; A, is only soluble in liquid phase 1.
Table 2. Dependence of the steps in an aqueous biphasic catalytic reaction on the mode of
operation.
Step Case I Case I1
Aqueous droplets containing the Organic liquid phase is dispersed
dissolved catalyst are dispersed in a continuous aqueous phase which
in a continuous organic liquid phase contains the catalyst
(c) Transport of A, into the bulk of the Transport of A , into the bulk of the
organic liquid aqueous catalyst phase
from the interfaces occurs simultaneously with the catalytic reaction. From the
above qualitative discussion it can be clearly derived that at least four important
factors, namely
r -liquid-liquid
- of gaseous reactants
in the aqueous phase
(in the presence of - of organic reactants
a dispersed gas phase) in the catalytic phase
-gas-liquid - dependence on pressure
(in the Dresence of a dis-
persed'second liquid phase) - influence of co-solvent
thermodynamic
phase equilibria
-t T intrinsic kinetics
L- determination of
reactant and product
- influence of concentration
(reactant, metal, ligand) /
concentrations in the partial and total pressure;
aqueous and liquid phase temperature
- determination of reaction
network
Experimental data have been presented on the enhancement of mass transfer into
an aqueous sulfite solution in a stirred cell, due to the presence of a dispersed
liquid l-octene phase. Also, the experimental data for O2 mass transfer enhance-
ment to hexadecane and for CO, mass transfer enhancement due to toluene drop-
lets can be reasonably well described, which indicates that in different liquid-
liquid systems the dispersed-phase distribution is similar for different organic
droplets in water.
The very low solubility of organic reactants in the catalytic phase often gives
rise to a drastic decrease of the effective reaction rate. This drawback of gas-
liquid-liquid reactions has been overcome by adding solvents or co-solvents. In
the case of 1-octene hydrogenation, which was performed in semi-batch operation
and by using [RhCl(COD),] TPPTS as water-soluble catalyst, the waterll-octene
co-solvent equilibria were estimated by a combination of the UNIFAC group dis-
tribution method and the UNIQUAC equation in order to select a convenient co-
solvent [23]. Ethanol, n-propylamine, or ethylene glycol considerably enhance the
1-octene concentration in the aqueous phase without losing catalyst in the organic
phase. Furthermore, it was shown that the hydrogen solubility in the aqueous cata-
lytic phase increases according to Henry's law (eq. (8)) (cf. Section 3.1.1.1)
* *
pi = HiCi
H2 + & ' 0
RuCIgPPTS
(9)
Under optimized reaction conditions, where gas-liquid mass transfer was not
rate-determining, the kinetic eq. (10) was found to apply.
r = kCRuC"* (10)
which shows the inhibition of the reaction rate by the partial pressure of carbon
monoxide. An increase of the 1iquidAiquid interfacial area and therefore of the
overall reaction rate in the biphasic system was also observed by the use of
surfactants [26].
If the homogeneously catalyzed reaction is performed in the phase-transfer cat-
alyzed mode (e. g., [27, 39]), mass transfer rates of ionic intermediates between
the organic and aqueous phases, their phase and partition equilibria as well as
Table 3. Parameters of eq. (11) obtained for the kinetics of hydroformylation of 1-octene at
two temperatures [24].
Parameter T = 333 K T = 343 K
k, X [m9 k m ~ l -s-’1
~ 1.571 7.441
KE,> X lo-* [m’ kmol-’1 1.967 2.185
&I X lo-’ [m3 kmol-’1 1.133 1.886
3.1.4.2 Aspects of Catalyst Recycling 759
the reaction rate in the organic phase have to be analyzed to model the overall re-
action rate. Finally, to describe the dynamics of liquid-liquid phase transfer reac-
tions a new phase-plane model was developed [28], based on the two-film theory.
Explanation of Symbols
interfacial area per unit volume
concentration of species i
concentration of species i at phase equilibrium
binary diffusion coefficient
enhancement factor
Henry coefficient
Hatta number
diffusion flow density
rate constant (dimension depends on kinetics)
mass transfer coefficient
reaction orders
partial pressure
reaction rate
reff effective reaction rate
References 76 1
References
[ l ] K. R. Westerterp, W. P. M. van Swaaij, A. A. C. M. Beenackers, Chemical Reactor
Design and Operation, John Wiley, New York, 1984.
[2] M. Baerns, H. Hofmann, A. Renken, Chemische Reaktionstechnik, Lehrbuch der Tech-
nischen Chemie I, Georg Thieme, Stuttgart, 1987.
[3] 0. Levenspiel, Chemical Reaction Engineering, 2nd ed., John Wiley, New York, 1972.
[4] G. Natta, R. Ercoli, S. Castellano, F. H. Barbieri, J. Am. Chem. Soc. 1954, 76, 4049.
[ 5 ] A. R. Martin, Chem. Ind. (London) 1954, 11, 1536.
[6] G. Csontos, B. Heil, L. Mark6, Ann. N.E Acad. Sci. 1974, 239, 47.
[7] J. A. Osborn, F. H. Jardine, J. F. Young, G. Wilkinson, J. Chem. Soc. A 1966, 1711.
[8] J. Halpem, Inorg. Chim. Acta 1981, 50, 11 ;J. Alpem, C. S. Wong, J. Chem. Soc., Chem.
Commun. 1973, 629.
[9] J. G. Wadkar, R. V. Chaudari, J. Mol. Catal. 1983, 22, 105.
[lo] X. Guo, G. L. Rempel in Progress in Catalysis (Eds.: K. J. Smith, E. C. Sanford),
Elsevier, Amsterdam, 1992, p. 13.5.
[ I l l J. F. Roth, J. M. Craddock, A. Hershman, F. E. Paulik, Chem. Technol. 1971, 600.
[I21 Y. Kamiya, M. Kotake, Bull. Chem. Soc. Jpn. 1973, 46, 2780.
[I31 P. M. Henry, Adv. Organomet. Chem. 1975, 13, 363.
[14] R. Taube in Homogene Katalyse, Akademie-Verlag, Berlin, 1988, p. 243.
[15] W. Keim, F. H. Kowaldt, R. Goddard, C. Kriiger, Angew. Chem. 1978, 90, 493; Angew.
Chem., Int. Ed. Engl. 1978, 17, 466; M. Peukert, W. Keim, Organometallics 1983,
2, 594.
[16] R. V. Chaudhari in Frontiers in Chemical Reaction Engineering: Proc. Int. Chem.
React. Eng. Con$, New Delhi (Ed: L. K. Doraiswamy), 1984, I , 291.
[17] E. G. Kuntz, FP 2.314.910 (1975); CHEMTECH 1987, 17, 570.
[IS] E. Wiebus, B. Cornils, Chem.-1ng.-Tech.1994, 66, 916; B. Cornils, E. G. Kuntz, J. Or-
ganomet. Chem. 1995, 502, 177; W. A. Henmann, C. W. Kohlpaintner, Angew. Chem.
1993, 105, 1588; Angew. Chem., Znt. Ed. Engl. 1993, 32, 1524; B. Comils, E. Wiebus,
CHEMTECH 1995, 2.5, 33 and Hydrocarb. Proc. 1996, March, 63.
[I91 J. M. Grosselin, C. Mercier, G. Allmang, F. Grass, Organometallics 1991, 10, 2126.
[20] R. M. Deshpande, S. S. Divekar, B. M. Bhanage, R. V. Chaudhari, J. Mol. Cat. 1992,
75, L19.
162 3.1 Development of Methods
[21] L. Cassar, M. Foa, DE 2.801.886 (1978); J. Organomet. Chem. 1977, 134, C15.
[22] C. J. van Ede, R. van Houten, A. A. C. M. Beenackers, Chem. Eng. Sci. 1995, SO, 2911.
[23] I. Hablot, J. Jenck, G. Casamatta, H. Delmas, Chern. Eng. Sci. 1992, 47, 2689.
[24] P. Purwanto, H. Delmas, Catal. Today 1995, 24, 135.
[25] R. V. Chaudhari, B. M. Bhanage, R. M. Deshpande, J. Jenck, H. Delmas, P. Purwanto in
Proc. Int. Symp. Chem. React. Eng. (ISCRE-13), Baltimore, 1994, see [24]: Ref. [8].
[26] C. Larpent, F. Brise LeMenn, H. Patin, New. J. Chem. 1991, IS, 361.
[27] Y. Lee, M. Yeh, Y. Shih, Ind. Eng. Chem. Res. 1995, 34, 1572.
[28] H. Wu, Ind. Eng. Chem. Res. 1993, 32, 1323.
[29] J. J. Romanainen, T. Salmi, Chem. Eng. Sci. 1992, 47, 2493.
[30] W.-D. Deckwer, Reaktionstechnik in Blasensuulen, 1 st ed., Otto Salle Verlag, Frankfurt/
Main, and Verlag Sauerlander, Aarau, 1985.
[31] G. F. Versteeg, J. A. M. Kuipers, F. P. H. van Beckum, W. P. M. van Swaaij, Chem. Eng.
Sci. 1989, 44, 2295; Chem. Eng. Sci. 1990, 45, 183.
[32] T. A. Hatton, E. N. Lightfoot, AICHe J. 1984, 30, 235, 243.
[33] S. J. Tremont, E. E. Remsen, Chem. Eng. Sci. 1990, 45, 2801.
[34] S. B. Dake, R. V. Gholap, R. V. Chaudhari, Ind. Eng. Chem. Res. 1987, 26, 1513.
[35] E. Fache, C. Mercier, N. Pagnier, B. Despeyroux, P. Panster, J. Mol. Cat. 1993, 79, 117.
[36] P. Claus, D. Honicke in Catalysis of Organic Reactions (15th Conf. on Catalysis of
Organic Reactions, May, 1994, Phoenix, AZ), Marcel Dekker, New York, 1995, p. 431.
[37] P. Claus, Chem.-Ing.-Tech. 1995, 67, 1340.
[38] D. Delent, P. Claus, Int. Symp. Relat. Hom. Her. Cat. (8th SHHC), Balatonfured,
Hungary, September 10- 14, 1995, Poster 45.
[39] E. V. Dehmlow, S. S. Dehmlow, Phase-Transfer Catalysis, 3rd ed., VCH, Weinheim,
1993.
3.1.5.1 Introduction
In order to synthesize a desired chemical compound, it is often necessary to pass
through a sequence of different reaction steps because side reactions can occur,
making the composition of the medium more and more complex and, thus, open-
ing additional undesired reaction pathways. The presence of a large number of dif-
ferent compounds decreases the concentration of the desired intermediates by di-
lution processes, leading to lower reaction rates of the necessary reactions. In most
of these cases, the consequence is an extremely low yield of the final product in
question, a result which cannot be accepted from a practical point of view.
Thus, in order to obtain a product in high yield, normally it is not synthesized in
a one-pot reaction, starting from a certain number of raw materials, but it is pro-
duced by buying the necessary intermediates from the chemical market and using
them in a one-step reaction.
3.1.5.1 Introduction 763
synergistic behavior but also they can generate a more effective reaction space in
comparison with monometallic systems, e. g., making hydrogen transfer processes
much faster. The use of these complex-structured homogeneous catalysts, how-
ever, can be very difficult or even impractical since the recovery of the different
components of the catalysts in question can lead to severe problems.
stant of the second reaction is high, as in the given example, the intimacy of the
different sites according to eq. (1) must be high in order to guarantee their co-
operative action, i.e., the nonlinear superposition of the single actions. To be
sure that this behavior is obtained in a given reaction system, it is necessary to
link the two sites together. The resulting catalyst is called a multifunctional
catalyst. In those cases where both sites only have loose contact, as in a simple
mixture of the different catalysts, we speak of a multicomponent catalyst.
These definitions, similar to those given by Kirschner and Bisswanger [12] to
classify the different types of enzyme systems, were already used by Weisz [I13
and by Bowes [13], while Schuit and Gates [14] are of the opinion that, ultimately,
each catalyst of practical importance must be multifunctional.
In this discussion, it has been tacitly assumed that the reaction rates in question
follow first-order kinetics. To have cooperative action in this case, it is sufficient
that the intermediate passes fast enough from one site to the other. The situation,
however, becomes much more complicated for reactions proceeding according to
bimolecular kinetics. In that case, the concentrations of the two educt components
have to be kept high in the vicinity of a catalyticallyactive site. Following nature
(see [ l]), this possibility can be achieved by an optimal microenvironment of the
active sites in question.
Realizations of such microcompartments are obtained in normal heterogeneous
catalysis by using zeolite crystals as support material, e. g., in the formation of are-
nes from cycloparaffins by use of Y-zeolite crystals as catalysts [ 151 or the hydro-
isomerization of light paraffins by Pt-doped Y-zeolite [ 161. Concentration effects,
resembling channeling in enzyme-catalyzed reactions, are caused by the hindrance
of the transport of larger molecules through the apertures between the cavities
which form the three-dimensional pore texture of zeolite crystals.
This transport restriction by configurational diffusion, however, has additional
consequences. On one hand, it is one of the bases for shape-selective catalysis,
while a second is provided by the steric restrictions which operate during the for-
mation of the transition-state complex within the zeolite cages. On the other hand,
a slow release of the products from the reaction space can favor possible undesired
side reactions [ 151. Similar problems have already been discussed in the investi-
gations of Slaugh et al. [ 171 on batch hydroisomerization of benzene to phenylcy-
clohexane using different transition metals as hydrogenation sites and different
supports as the acid component of a dual-site catalyst. In order to maximize the
yield of the target product (phenylcyclohexane) the authors proposed limiting
the conversion of benzene since, as may be expected, the yield of the side prod-
ucts increases with increasing reaction time.
As a result of this discussion it has to be concluded that the preparation of use-
ful multicomponentas well as multifunctional catalysts requires, first of all, highly
selective catalytic sites which reach their optimal activity at nearly the same tem-
peratures. Since, already, this requirement can hardly to be met with the usual het-
erogeneous contacts, multifunctional catalysts are best prepared as homogeneous
catalysts, e. g., with transition metal complexes. Being well-defined chemical spe-
cies, they can be tailor-made for a given reaction. Experience shows that these
compounds accelerate the reaction by opening a relatively complex catalytic
766 3.1 Development of Methods
cycle wherein several intermediates exist in the medium as true molecules for a
certain lifetime. Since these intermediates can react with other components present
in the reaction mixture, the catalytic properties (activity, selectivity, stability) of
the system can be changed by each additional component.
An example is the hydroformylation reaction of cyclohexene catalyzed by the
unsaturated compound HCo(CO), which is formed under reaction conditions from
the precursor HCO(CO)~. Following the usual mechanism (see, e. g., [ 18]), the
catalytic cycle is depicted in Scheme 1. Since the oxidative addition of H2 to
the acylcobalt complex is the rate-determining step in this case the rate equation
follows eq. (2) (cf. Section 2.1.1):
ri = ~ I L H ~ P H ~ * C ~ (2)
HCO(CO)4
n
KO
i -CO
H2 K3
I
0
co
Scheme 1. Catalytic cycle of the cobalt-catalyzed cyclohexene hydroformylation reaction.
3.1.5.2 Advantages in the Use of Multicomponent or Multifunctional Catalysts 161
Lco stands for the solubility constant of CO and pco is its partial pressure. In
deriving eq. (3) it can be assumed that the relation
c1 + c3 <<cp (4)
holds.
A similar rate expression was first obtained by Natta et al. [19]. The problem
with this system, however, is that the yield after 4 h reaction time is only 14%
at 110 "C with pH,= pco = 40 MPa and tetrahydrofuran as the solvent[20]. In
order to obtain a-higher yield, Hidai et al. [20] added a certain amount of
Ru3(CO), to the cobalt carbonyl-containing reaction system. Although the hydro-
formylation activity of this carbonyl compound is relatively low (cf. Section
2.1.1.2. l), about one-third of that with the cobalt complex, the authors observed
a marked increase of the initial reaction rate with increasing ruthenium content.
They suggested that the ruthenium species opens an additional route for forming
the final C-H bond. Thus, it is to be expected that there is a second reaction rate,
r2, which can be given by eq. ( 5 ) :
r2 = ~ Z L H ~ P H ~c3
CRU (5)
Plotting the value of the quotient r2/r1versus the number, nRu,of Ru atoms
added to the reaction medium (see Figure l), it is found that this relation is linear
only for small nRuvalues. It is supposed that for higher ruthenium concentrations
additional reactions between the Ru species and other components in the reaction
mixture take place. Detailed information is not available.
The synergistic effect described can also be used to increase the selectivity of
a catalytic system. Hydroformylating norbornene instead of cyclohexene, cataly-
tic cycles operate according to Scheme 2 [21]. In this case, besides the aldehyde,
a lactone is formed in a side reaction. Adding the Ru species Ru3(C0),*to the
system increases not only the norbornene conversion but also the selectivity of
the system to aldehydes. For a fixed number of cobalt atoms, the norbornene
conversion as well as the aldehyde selectivity of the system is plotted as a func-
tion of the quotient n R u / ~ cino Figure 2. In this case, too, the synergistic effect is
pronounced for the addition of small amounts of the bifunctional Ru species
only.
Another example for such a synergistic effect is described by Tucci [22],
showing that the reaction rate and the selectivity can be adjusted independently
by adding a co-catalyst. Tucci investigated the hydroformylation activity of car-
bonyls of Cr, Mo, and W, and found that both their activity and their selectivity
were too low for practical purposes (cf. Section 2.1.1.1). Since it is well known
(see, e.g., [18]) that the selectivity of 0x0 catalysts for linear products can be
768 3.1 Development of Methods
nRu brnol1
increased by using bulkier ligands than CO, Tucci displaced one CO molecule
by the trialkylphosphine group PBu3. Comparing the yield from hydroformyla-
ting 1-hexene with Mo(CO)~and with that using the catalyst MO(CO)~(PBU~)
under the same reaction conditions, the selectivity increased from 0.56 to
0.83, while the catalyst activity remained constantly low (olefin conversion:
0.53). If, however, a small amount (3.6 X mol) of the catalyst HCo-
(CO),(PBu,) was added which had a high hydroformylation activity but a low
selectivity for linear products, the selectivity of the system stayed unchanged
while the activity increased to give a yield of 0.84. In order to explain this
synergistic effect, Tucci assumed that the Co species functions as a hydrogen-
transfer catalyst for the Mo catalyst (eq. (7)).
+ 2 HCO(CO)~(PBU~)G==
2 Mo(CO)~(PBU~)
+ CO~(CO)~(PBU&+ 2 CO
2 HMo(CO)~(PBU~)
(7)
This reaction thus raises the concentration of the active hydroformy lation
catalyst HMo(CO)~(PBU~), which has a higher selectivity than the cobalt catalyst.
Although these examples demonstrate a positive interaction between different
mobile, catalytically active components in the reaction medium, it must be as-
sumed that the situation will not always be so optimal for more complex systems,
since catalysts are coordinatively unsaturated. This is one reason why investiga-
tions on one-pot reaction sequences nearly always deal with heterogenized homo-
3.1.5.2 Advantages in the Use of Multicomponent or Multifunctional Catalysts 769
0,1 -
I I I I I
(PPh3)3Ru(H)CI
ArCOCl
I - HCI
(PPh3)3Ru (PPh3)3Ru(CI)(COAr)(q2-H2)
ArCOOCH2Ar (PPh3)3Ru(H)COAr
ArCHO
(PPh3)3Ru(OCH2Ar)COAr
geneous catalysts. One exception is the system described by Grushin and Alper
[23] concerning the performance of sequential Rosenmund-Tishchenko reactions.
In that case, a special situation makes possible the synthesis of esters from acid
chlorides and hydrogen in a one-pot reaction by using (Ph3P)3Ru(H)C1as the cata-
lyst. As can be seen by the catalytic cycles of the two different reactions depicted
in Scheme 3, this example is indeed an exception, since both cycles can work
together optimally.
The situation is much more complex, however, if it is desired to perform the
reaction sequence given in eqs. (8)-(10) in a one-pot reaction.
3.1.5.2 Advantages in the Use of Multicomponent or Multijhnctional Catalysts 77 1
(10)
3.1.5.4 Conclusions
Useful multicomponent catalyst systems as well as multifunctional catalysts both
offer new possibilities for the performance of catalytic processes; this potential,
however, can hardly be used as yet. One of the reasons for this difficulty stems
from the fact that the preparation of such catalytic systems requires highly selec-
tive as well as sufficiently active catalytic components which, in addition, all reach
their optimal catalytic properties for the same reaction conditions. This demand
can be fulfilled by the use of tailor-made, catalytically active, transition metal
complexes. The problem, however, is that these catalysts normally work via a re-
latively complex catalytic cycle. In a one-pot reaction system, therefore, a large
number of different chemical species must be expected. Such a complex structured
system can lead to several problems since it cannot be assumed that in a homoge-
neously catalyzed reaction system all components do not negatively interact. Even
if a sufficiently stable catalyst system can be found by applying one or more of the
different heterogenization techniques, this type of problem is hard to solve be-
114 3.1 Development of Methods
References
[ I ] P. Friedrich in Organized Multienzyme Systems: Catalytic Properties (Ed.: G. R. Welch),
Academic Press, New York, 1985, p. 141.
[2] J. Picard in Organized Multienzyme Systems: Catalytic Properties (Ed.: G. R. Welch),
Academic Press, New York, 1985, p. 177.
[3] (a) I. Schwager, J. F. Knifton, J. Catal. 1976, 45, 256; (b) Eastman Kodak Company,
(J. L. Cooper), US 4.388.477, (1983); (c) M. Hidai, H. Matsuzaka, Polyhedron 1988,
22/23, 2369; (d) R. K. Menon, Ph.D. Thesis, Rutgers University, The State University
of Jersey, New Brunswick, 1986; (e) H. Marakchi, M. Haimeur, P. Escalant, J. Lieto,
J. P. Aune, New J. Chem. 1986, 10, 159; (f) P. Kalck, Polyhedron 1988, 22/23, 2441;
(8) B. L. Moroz, I. L. Mudrakovskii, V. A. Rogov, V. A. Likholobov, 9th Int. Symp.
on Homogeneous Catalysis, Jerusalem, 1994, Abstracts, p. 346; (h) W. R. Jackson,
R. S. Dickson, T. De Simone, E. M. Campi, G. D. Fallon, ibid., p. 166; (i) A. M.
Trzeciak, J. J. Ziolkowski, ibid., p. 176.
[4] K. Weissermel, H.-J. Arpe, Industrial Organic Chemistry, VCH, Weinheim, 1993.
[5] D. W. Agar, W. Ruppel, Chem.-Ing. Techn. 1988, 60, 731.
[6] K. R. Westerterp, Chem. Eng. Sci. 1992, 47, 2195.
[7] K. R. Westerterp, M. Kuczynski, Chem. Eng. Sci. 1987,42, 1871.
[8] M. Kuczynski, M. H. Oyevaar, R. T. Pieters, K. R. Westerterp, Chem. Eng. Sci. 1987,
42, 1887.
[9] A. C. Sofianos, M. S. Scurell, Ind. Eng. Chem. Res. 1991, 30, 2372.
[lo] M. Gogate, S. Lee, C. J. Kulic, Fuel Sci. Technol. Int. 1991, 9, 653.
[ I l l P. B. Weisz, Catal. 1962, 13, 137.
[12] K. Kirschner, B. Bisswanger, Annu. Rev. Biochem. 1976, 45, 143.
[I31 E. Bowes in Catalyst Support and Supported Catalysts: Theoretical and Applied
Concepts (Ed.: A. B. Stiles), Butterworth, London, 1987, p. 249.
[I41 G. C. A. Schuit, B. C. Gates, CHEMTECH 1983, 536, 693.
[15] B. C. Gates, Catalytic Chemistry, John Wiley, New York, 1992.
[I61 F. Chevalier, M. Guisnet, R. Maurel, Proc. Int. Congr. Catal. (6th, 1976) 1977, 1, 478.
[I71 L. H. Slaugh, J. A. Leonard, J. Catal. 1969, 13, 385.
[I81 A. J. Pearson, Metallo-organic Chemistry, John Wiley, New York, 1985.
[I91 G. Natta, Brennst.-Chem. 1955, 36, 176.
[20] M. Hidai, A. Fukuoka, Y. Koyasu, Y. Ushida, J. Chem. Soc., Chem. Commun. 1984, 516.
[21] Y. Ishii, M. Sato, H. Matsuzaka, M. Hidai, J. Mol. Catal. 1989, 54, L13.
[22] E. R. Tucci, Ind. Eng. Chem., Prod. Res. Dev. 1985, 24, 38.
[23] V. V. Grushin, H. Alper, J. Org. Chem. 1991, 56, 5159.
3.1.6.2 History 775
3.1.6.1 Introduction
Palladium is one of the most versatile and efficient catalyst metals in organic
synthesis, be it in elemental forms (palladium black and palladium colloids in
heterogeneous hydrogenation) or as palladium salts and complexes (e.g., PdC12
in the Wacker-Hoechst synthesis of acetaldehyde; cf. Section 2.4.1) [ l ,21. Both
the renaissance of organometallic chemistry in the 1960s and the subsequent
breakthrough of homogeneous organometallic catalysis in laboratory-scale and
industrial syntheses have received a major stimulus from palladium coordination
chemistry. Smidt and Hafner [3,4], Heck [5], Stille [6], and Trost [7] represent the
large group of researchers who developed organopalladium catalysis since 1960
[8, 91. n-Ally1 complexes, cr-alkylpalladium(I1) complexes, and palladium(0)
phosphine complexes are, in short, the key intermediates in catalytic C-C-bond
forming reactions. In many cases, the reversible redox process Pdo G Pd" +
2e- is of pivotal mechanistic importance.
3.1.6.2 History
It had been known from the work of Heck and Tsuji that certain organopalla-
dium(I1) species convert olefins into vinylic C-C-coupling products, with the active
species being generated in situ from organomercurials and common palladium(I1)
salts [lo]. The need for stoichiometric reagents, however, did not attract much
interest from organic chemists. It was only the discovery that direct oxidative addi-
776 3.1 Development of Methods
P R +, B +!?!
‘ 4 +~ RR
-, + [HBIX (2)
vinyl halides dienes
3.1.6.3 Definition
The term “Heck reaction” summarizes catalytic C-C-coupling processes, such that
a vinylic hydrogen is replaced by a vinyl, aryl, or benzyl group, with the latter
being introduced from a halide or related precursor compound (cf. eq. (3)) [9 a,
14-16]. Therefore, the final step of product formation is the elimination of a hy-
drogen halide, and a base is thus required to bind the acid. The olefinic (vinylic)
double bond is retained throughout the Heck reaction. Palladium is practically the
only catalyst metal used, in the form of certain Pdo and Pd” salts or complexes;
normally 1-5 mol % of catalyst is administered.
--
R-X
6+ 6-
+
H
)=< cat._
R
)=< + H-X (3)
vinylic component
Vinyl-
Avl-
Benzyl-
] component, x = anionic leaving group
RX also represents aryldiazonium salts [23 a, b], aryl triflates [25, 261, and
hypervalent iodo compounds [71]. 1,3-Dienes and styrenes are the common
constitutional types to result. In light of the enormous synthetic potential
[9 a, 161, the Heck reaction is not treated properly in current textbooks and mono-
graphs [9 d, el, in which occasionally it is even ignored [9 g-i].
3.1.6.4 Catalysts and Reaction Conditions 177
1 2 (dimeric) 3
R = eTol, Mes, t-Bu, Cy, eXylyl
f@NNcH3
I
4 5 6
778 3.1 Development of Methods
The latter catalyst motif was also used to prepare highly active immo-
bilized, recyclable catalysts for the Heck reactions [73]. In an alternative
approach, PdC12 and [PPh,]Cl were proven as thermally stable catalyst sys-
tems [74]. Sterically demanding phosphites were used as in situ ligands in
high excess over Pd for thermally stable systems [75]. Recently, sterically de-
manding alkylphosphines were identified as highly activating ligands in com-
bination with a Pdo source like Pd2(dba)3. In particular, tri-tert-butylphosphane
and ferrocenyldi-tert-butylphosphane are especially good examples of this type
~761.
The modification of the reaction conditions, rather than the design of novel cat-
alysts, was also shown to supply highly active and thermally stable systems for the
activation of aryl bromides and aryl chlorides [77]. Mechanistic investigations
clarified the details [78].
(4)
Me Me
Although aryl and vinyl halides have found vast applications in Heck coupling,
aromatic diazonium salts, particularly the isolable tetrafluoroborates, proved
successful in the work of Kikukawa et al. [23 a, b] and a one-pot reaction with
the C-C-coupling step [23 c-el. Extensions of this “tandem diazotation Heck
reaction” technique were reported by Beller et al. (eq. ( 5 ) ) [23 fl, including hete-
rogeneous Pdkarbon catalysts [23 g].
Blaser and Spencer used aroyl halides in place of aryl halides, with aroyl
chlorides being of specific interest as ubiquitous, relatively cheap compounds
("Blaser reaction") [24]. This latter reaction is normally conducted in aromatic
solvents; phosphines are not used here as catalyst ligands since they fully inhibit
the reaction. In the same way, benzoic acid anhydrides can be used as the aryl
source in combination with PdC12 and catalytic amounts of NaBr [79]. In this
reaction, one of the arenes is used in the coupling reaction by elimination of
CO, whereas the other benzoate serves as the base. The benzoic acid thus
formed can easily be recycled into the anhydride. The use of aryl and vinyl
triflates according to Cacchi [25] and Stille [26] extends the scope of the
Heck coupling to carbonyl compounds; phenol derivatives act via triflate func-
tionalization as synthetic equivalents of the aryl halides. The arylation of cyclic
alkenes [27], electron-rich vinyl ethers [28], and allylic alcohols [29] is acces-
sible through Heck reactions. Allylic alcohols yield C-C-saturated carbonyl
compounds (aldehydes) for mechanistic reasons @-H elimination), as exem-
plified in eq. (6).
r
- IPhToHl
1
Ph-l + -OH
pdLz
NEt3 I-PdLp
I
H-PdLI J - "PdL2'
- [HNEt
Heitz et al. introduced the Heck methodology into polymer chemistry [30,
3 11. Thus poly( 1,4-phenylene vinylene), a polymeric material of low molecular
weight (M, = 5000-10 000) and with all-trans configuration, was made from
(optionally substituted, R') 1,4-dibromobenzene and ethylene (eq. (7); cf. Sec-
tion 3.3.10.1).
Pd(0Ac)p
P(C-TOI)~
NEtB / DMF
R.
(7)
3 mol-% Pd(0Acb
0 0(+
6 mol-% (R):BINiP
"proton sponge" (*)
ArOTf + * Ar A r S ' " 8 )
0 0 (8)
(*) 1,8-bis(dimethyIamino)naphthalene (R)-1 (q-2
OR Pd(0)-(S)-BINAP Me0
PMB I DMAc, 100 "C
0 (9)
conv. 95 %
I I
Me Me
Heck reactions are compatible with water (see Chapter 3.2.4) [35], which
increases the speed of reaction in the presence of quaternary ammonium salts
136 a]. It is not surprising, then, that aqueous solvents (e.g. CH3CN/H20) and
water-soluble catalysts such as Pd(TPPTS), where TPPTS = P(C,H,-m-SO,Na),
[35, 671 can be employed successfully (eq. (10)). However, only aryl and vinyl
iodides and aromatic diazonium salts (generated in situ from arylamines in
aqueous media) are, up to the present, accessible to this method [36 b-h].
! 2.5 rnol-% Pd(OAc)*
h 5 rnol-% TPPTS
NEt3 I CH3CN I H20
(10)
H2N 98%
Aryl and vinyl chlorides are most reluctant to undergo Pd-catalyzed activation.
Heck reactivity - as expected from the C-X bond dissociation energies (Figure 1)
- increases in the order C1 < < Br < I, with fluorides being completely unreac-
tive with any of the known catalysts [37].
The activation of chlorohydrocarbons is of major industrial interest 11, 9 h,
38 b]. Bozell et al. [68] tried it with NiPd catalysts. Milstein and co-workers
optimized the phosphine ligands [411: chelating trialkylphosphines, specifically
bis(diisopropy1phosphino)-propane (dippp) and -butane (dippb), were successful,
with the details depending on a number of factors (base, addition of zinc).
However, good results were only reported for styrenes (eq. (1 I)), while
electron-poor olefins such as acrylates suffer from nucleophilic attack by these
pronouncedly basic phosphines (leading to dimers of the olefins), and the air-
sensitivity of the latter constitutes a further drawback. Basic phosphines
yield dimers and oligomers of olefins, without any metal necessarily present
(cf. Section 3.1.6.8).
3.1.6.5 Scope and Limitations 781
D (Ar-X) 140
kcalimol
at 298 K 126
I
96
01
65
40
20
I O F -CI -Br -I
Figure 1. Homolytic C-X bond dissociation energies (X = F, C1, Br, I) of aryl halides
(data taken from Ref. [38 b]). 1 kcal mol-' = 4184 kJ mol-'.
1 rnol-% Pd(OAc)2
2 rnol-% dippb
@, +
NaOAc I DMF I 1 5 0 C
",
The concept of electron-rich Pdo catalysts is based on the analogy between nu-
cleophilic aromatic substitution (eq. (12a)) and Pdoinsertion (cf. eq. (12b)) [42 c, d].
It had previously been applied in the carbonylation of aryl chlorides [38 a, b]. Re-
lated work by Milstein [42] and Basset [43] should be consulted. High-pressure
conditions seem to enhance the aryl chloride reactivity, too [44]. Meanwhile, var-
ious other methods have been developed for the selective activation of aryl chlor-
ides with defined Pd complexes as well as in situ systems (cf. Section 3.1.6.4).
182 3.1 Development of Methods
3.1.6.6 Mechanism
Generally accepted and taken for granted by all textbooks [9, 15, 16, 461, the me-
chanism of the Heck C-C-coupling according to Figure 2 starts from PdOspecies
that oxidatively add the aryl (vinyl) halide to give Pd” intermediates (step 1, rate-
determining in the case of aryl chlorides). These latter insert the olefin regioselec-
tively in a syn stereochemistry (step 2), followed by C-C-coupling (step 3) and
syn elimination (step 4, with concomitant B-H migration, C -+Pd) of the final ole-
fink C-C-coupling product. These normally exhibit a trans geometry. The cata-
lyst reactivation follows in step 5 via HX-elimination by the base, thus closing
the catalytic cycle. The syn insertionlsyn elimination sequence yields an inverted
olefin geometry if 1,2-disubstituted alkenes are used. Note that a rotation around
the C-C-bond is necessary after the olefin insertion step to bring the B-H atom in
close enough proximity to the metal center.
B-Elimination occurs from alkylpalladium(I1) intermediates prior to olefin in-
sertion, for which reason alkyl halides are not suitable starting materials for the
Heck coupling. The stereochemistry is lost in the case of vinyl derivatives as start-
ing compounds since they isomerize via 7t-allylpalladium intermediates.
It is steric effects that govern the regiochemistry. C-C-coupling prevails at the
least substituted carbon atom [47]. The predominant additon of the aryl group to
3.1.6.6 Mechanism 783
ArX
I
Ar -Pd-X Ar -Pd-X
7R
I
1
-L -L +2L
PdL4- PdLB=PdL?+ PdX2
Ti +L Red.
B
[ I
L = phosphine ligand
B = base
ArX = aryl halide
Ar
the least-substituted carbon, regardless of the polarization of the olefin (at least in
the intermolecular version), is seen in Table 1. If the olefin bears a good leaving
group, such as a halide or an acetate, elimination of this group in preference to the
p-hydride may occur.
H
\
,C=CH-C02Me
H
\
C=CH-CN H\
C=CH
Q
' 0
t H't t
> 99 Yo 1 99 Yo 60 % 40 Yo
H H H Me H
\ \ / \ /
to
C=CH-C02Me ,c=c
Me; t
96 Yo 4 Yo 93 %
" t Yo
79 21 Yo
184 3.1 Development of Methods
(1) Not all Heck reactions depend on PdO catalysts. There are plenty of cases in
which Pd" salts are efficient. Furthermore, the catalytic species of the system
Pd(OAc)2/N(C2H5)3is undefined until now. Suggestions that the amine
reduces the palladium, to be converted into an immonium salt, seem not to
have a reliable experimental basis [48]. A mechanism which is based on the
oxidation states +I1 and +IV of Pd has been proposed by Shaw to account
for the possibility of using palladium(I1) catalysts without previous reduction
to palladium(0) [81].
(2) The reduction step Pd" -+Pdo is mechanistically not well-defined, although
phosphines seem to be most effective, with their P-oxides thus being formed.
Nevertheless, cyclovoltametric studies have given insight into possible reduc-
tion routes [82].
(3) Even in the case of Pdo catalysts, it is not clear how different types of ligands
(phosphines, phosphine oxides, amines) stabilize the active metal center in the
various steps of the reactions, whether they form distinct metal complexes or
whether they rather stabilize metal colloids [49].
The pivotal mechanistic role of zerovalent palladium results from the known
activity seen for well-defined catalysts of the type Pd[P(a~-yl)~],(n = 2 4 ) . The
dissociation equilibria regarding n determine the catalytic performance, with ex-
cess phosphine, as expected, suppressing the reaction rate according to r =
[P(aryl),]-' [50].A sixfold excess of phosphine over palladium practically kills
catalysis [50 a].
In light of the enormous versatility of Heck reactions, one should ask why no
commercial application has been seen as yet:
0 1 2 3 4
reaction time [h] - 5 6 7
Figure 3. Arylation of n-butyl acrylate with 4-bromoanisole: concentration vs. time diagram
at T = 140 "C, Pd(OAc)J4 P(C6H&. c,(Pd) = 2 mol% (taken from Ref. [50, 511).
It becomes clear from the kinetics of Figure 3 that even deactivated bromoarenes
pose this problem, not to speak of aryl chlorides.
2 mob% Pd(OAc)2
8 mol-% P(CBH&
C H 3 0 0 B r + @ c ~ ~ B+ ~
NaOAc 6
DMAc
Up to two phenyl groups per phosphine are incorporated into the unwanted side
product, n-butyl (0-cinnamate, and the phosphine oxide forms at the very begin-
ning (reduction Pd" + PdO; Scheme 1). The side products are due to differing
stabilities of intermediates of type rr~ns-Pd[P(C~H~)~]~(aryl)X,
with donor-substi-
tuted derivatives undergoing particularly facile aryl-aryl exchange between the
Pd" centers and coordinated phosphines [40 a-c]. This isomerization proceeds
at temperatures far below Heck conditions (2120 "C), and a mechanism has
been proposed [40 a, c]. The detrimental consequence of P-C-bond cleavage is
the loss of Pdo-stabilizing phosphines with formation of palladium black, a noto-
rious disadvantage of Pd-phosphine catalysts in general.
It is to be stressed that aryl chlorides do react with Pdo complexes such as
Pd[P(C,H,),],(dba) or Pd[(C,H,),], at 140 "C; cf. typical Heck conditions [40a].
786 3.1 Development of Methods
Pd(OAc)2 I n PPh3
1. reduction
2. oxidative
I
addition
I (X = Br, CI)
PPh3
I
I -
.Pd-X
I
PPh3
- 60"c
isomerization
-
11 Pd -1
I
PPhj
vinyk
substitution
It is P-C-bond cleavage and subsequent isomerizations that are responsible for the
deactivation in the case of aryl chlorides and not a missing reactivity for oxidative
addition as previously suggested! Furthermore, the nature of the anion seems to
dominate the subsequent steps in the catalytic cycle. Recently, these problems
have been solved by the application of defined catalyst systems such as pallacycles.
Palladacycles
(0.01 mol-Oh)
+ H?C=CH1 *
Me0 DMAc,NaOAc Me0
< 20 atm, < 130 "C
less reactive aryl chlorides. Nevertheless, further challenges are seen in the im-
provement of these catalysts in terms of their performance (especially lifetimes)
for the activation of aryl chlorides. Any such improvement must rely on a further
improvement of the thermal stability of the co-ligand-metal bonds throughout the
catalytic cycle. The design of chiral ligands for the purpose of stereoselective
Heck coupling is another major demand in this area. Above all, the basic features
of the reaction mechanism(s) warrant renewed studies in detail, in which context
the electrochemistry within the series Pdo Pd2+ Pd4+needs to be explored
[69]. Regarding the commercialization of Heck reactions, the running costs for
the now well-developed palladium catalysts should not be considered a problem.
Rather the expensive iodo- and bromo starting compounds will govern the process
economy - another reason to improve the efficiency of Heck coupling reactions of
chloroaromatics.
An alternative to the coupling of olefins with aryl halides is C-H activation of
benzenes and addition to alkynes. A Pd" catalyst was shown to catalyze this reac-
tion in an acidic medium such as CF,COOH, even at room temperature (eq. (17))
~331.
% + w0
OEt
Pd(O A C ) ~
References
[ 11 K. Weissermel, H.-J. Arpe, Industriul Organic Chemistry, 3rd ed., VCH, Weinheim,
1988.
[2] W. A. Herrmann, Kontakte (Darmstadt, Merck), 1991, 1, 22 and 1991, 3, 29.
[3] (a) J. Smidt, W. Hafner, Angew. Chem. 1959, 71, 284; (b) E. 0. Fischer, H. Werner,
Z. Chem. 1962, 2, 174: (c) I. I. Moiseev, E. Fedoroskaya, Y. K. Syrkin, Russ. J.
Znorg. Chern. 1959, 4, 1218; (d) P. E. Slade, H. B. Jonassen, J. Am. Chem. Soc. 1957,
79, 1277; (e) B. L. Shaw, Chem. Ind. (London) 1962, 1190.
[4] (a)R. Jira, W. Freiesleben, in: OrganometallicReuctions (Eds.: E. I. Becker, M. Tsutsui), Vol.
3, pp. 1 ff., Wiley, New York, 1972; (b) A. Aguilo, Adv. Orgunomet. Chem. 1967, 5, 321.
[5] R. F. Heck, Palludium Reugents in Organic Synthesis, Academic Press, London, 1985:
see also Ref. [15].
[6] J. K. Stille, Angew. Chem. 1986, 98, 504: Angew. Chem. Int. Ed. Engl. 1986, 25, 508.
[7] B. M. Trost, R. R. Verhoeven, Organopalladium Compounds in Organic Synthesis and
Catalysis, in: Comprehensive Organometullic Chemistry (Eds.: F. G. A. Stone, G. Wil-
kinson, E. W. Abel), Vol. 8, Chapter 57, Pergamon Press, Oxford, 1992.
[8] Further leading references: (a) J. Tsuji, Organic Synthesis with Palladium Compounds,
Springer, Berlin 1980: (b) A. Suzuki, Pure Appl. Chem. 1991, 63, 419; A. Suzuki, ibid.
788 3.1 Development of Methods
1985, 57, 1749; A. Suzuki, Acc. Chem. Res. 1982, 15, 178; (c) D. Seebach, Angew.
Chem. 1990, 102, 1363; Angew. Chem. Int. Ed. Engl. 1990, 29, 1320; (d) E. Negishi,
Acc. Chem. Res. 1982, 15, 340; E. Negishi, Pure Appl. Chem. 1981, 53, 2333; (e)
E. Drent, Pure Appl. Chem. 1990, 62, 661; EP 121.965 (1984), Chem. Abstr. 1985,
102, 46423, EP 229.408 (1986), Chem. Abstr: 1988, 108, 6617.
[9] Recent monographs and textbooks: (a) J. Mulzer, H.-J. Altenbach, M. Braun, K. Krohn,
H.-U. Ressig, Organic Synthesis Highlights, VCH, Weinheim, 1991, pp. 174 ff.; (b) J. P.
Collman, L. S. Hegedus, J. R. Norton, R. G. Finke, Principles and Applications of
Organotransition Metal Chemistry, University Science Books, Mill Valley, CA, 1987;
(c) Ch. Elschenbroich, A. Salzer, Organometallics - A Concise Introduction, VCH,
Weinheim, 1989; (d) R. H. Crabtree, The Organometallic Chemistry of the Transition
Metals, John Wiley, New York, 1988; (e) Ch. M. Lukehart, Fundamental Transition
Metal Organometallic Chemistry, BrooksICole Publishing Co., Monterey, CA, 1985;
(f) A. Yamamoto, Organotransition Metal Chemistry, John Wiley, New York, 1986;
(8) P. Powell, Organometallic Chemistry, 2nd ed., Chapman and Hall, London, 1988,
p. 229; (h) G. W. Parshall, S. D. Ittel, Homogeneous Catalysis, 2nd ed., John Wiley,
New York, 1992; (i) J. A. Moulijn, P. W. N. M. van Leeuwen, R. A. van Santen
(Eds.), Catalysis - An Integrated Approach to Homogeneous, Heterogeneous and
Industrial Catalysis, Elsevier, Amsterdam, 1993; (k) B. C. Gates, Catalytic Chemistry,
John Wiley, New York, 1992.
[lo] (a) R. F. Heck, J. Am. Chem. SOC.1968, 90, 5518; (b) R. F. Heck, ibid. 1971, 93, 6896;
(c) J. Tsuji, Acc. Chem. Res. 1969, 2, 151.
[ 111 (a) P. Fitton, M. P. Johnson, J. E. McKeon, J. Chem. SOC. Chem. Commun. 1968, 6 ; (b)
D. R. Coulson, J. Chem. SOC.,Chem. Commun. 1968, 1530; (c) P. Fitton, E. A. Rick,
J. Organomet. Chem. 1971, 28, 287.
[12] R. F. Heck, J. P. Nolley, J. Org. Chem. 1972, 37, 2320.
[13] T. Mizoroki, K. Mori, A. Ozaki, Bull. Chem. SOC.Jpn. 1971, 44, 581.
[I41 (a) H. A. Dieck, R. F. Heck, J. Am. Chem. SOC. 1974, 96, 1133; (b) A. Schoenberg, R. F.
Heck, J. Org. Chem. 1974,39, 3327; (c) H. A. Dieck, R. F. Heck, J. Organomet. Chem.
1975, 93, 259; (d) H. A. Dieck, R. F. Heck, J. Org. Chem. 1975, 40, 1083; (e) J. Mel-
polder, R. F. Heck, ibid. 1976,41, 265; (0 B. A. Patel, C. B. Ziegler, N. A. Cortese, J. E.
Plevyak, T. C. Zebovitz, M. Terpko, R. F. Heck, ibid. 1977, 42, 3903; (g) T. C. Zebovitz,
R. F. Heck, ibid. 1977, 42, 3907; (h) J. E. Plevyak, R. F. Heck, ibid. 1978, 43, 2454; (i)
C. B. Ziegler, R. F. Heck, ibid. 1978, 43, 2941; (j)W. C. Frank, Y. C. Kim, R. F. Heck,
ibid. 1978, 43, 2947; (k) C. B. Ziegler, R. F. Heck, ibid. 1978, 43, 2949; (1) N. A. Cor-
tese, C. B. Ziegler, B. J. Hrnjez, R. F. Heck, ibid. 1978, 43, 2952; (m) B. A. Patel, R. F.
Heck, ibid. 1978, 43, 3898; (n) B. A. Patel, J. E. Dickerson, R. F. Heck, ibid. 1978, 43,
5018; (0)J. E. Plevyak, J. E. Dickerson, R. F. Heck, ibid. 1979, 44, 4078; (p) L. Kao,
F. G. Stakem,B. Patel, R. F. Heck, ibid. 1982, 47, 1267; (9) W. Fischetti, K. Mak,
F. G. Stakem, J. Kim, A. L. Rheingold, R. F. Heck, ibid. 1983, 48, 948; (r) T. Mitsudo,
W. Fischetti, R. F. Heck, ibid. 1984, 49, 1640.
[I51 (a) R. F. Heck, in Comprehensive Organic Synthesis (Eds.: B. M. Trost, I. Fleming, M. F.
Semmelhack), Vol. 4, Chapter 4.3, p. 833 ff, Pergamon Press, Oxford, 1991; (b) R. F.
Heck, Pure Appl. Chem. 1978,50, 691; (c) R. F. Heck, Acc. Chem. Res. 1979, 12, 146.
[ 161 Recent reviews: (a) A. de Meijere, F. E. Meyer, Angew. Chem. 1994, 106, 2473; Angew.
Chem., Int. Ed. Engl. 1994, 33, 2379; (b) W. Cabri, I. Candiani, Acc. Chem. Res. 1995,
28, 2; (c) L. S. Hegedus, Transition Metals in the Synthesis of Complex Organic Mole-
cules, University Science Books, Mill Valley, CA, 1994 (L. s. Hegedus, Organische
Synthese mit Ubergangsmetallen, VCH Weinheim, 1995); (d) J. Tsuji, Palladium
Reagents and Catalysts: Innovations in Organic Synthesis, John Wiley, Chichester,
1995.
References 789
[17] (a) T. Jeffery, Tetrahedron Lett. 1985, 26, 2667; (b) T. Jeffery, J. Chem. SOC.,Chem.
Cornmun. 1984, 1287; (c) T. Jeffery, Synthesis 1987, 70; (d) T. Jeffery, J. Chem.
Soc., Chem. Cornmun. 1991, 324; (e) T. Jeffery, Tetrahedron Lett. 1991, 32, 2121; (f)
T. Jeffery, ibid. 1992, 33, 1989.
[I81 Selected reports: (a) S. K. Meegalla, N. J. Taylor, R. Rodrigo, J. Org. Chem. 1992, 57,
2422; (b) A. Lansky, 0. Reiser, A. de Meijere, Synlett 1990, 405; (c) A.-S. Carlstrom,
T. Frejd, Acta Chem. Scand. 1992,46, 163; (d) M. Miura, H. Hashimoto, K. Itoh, M. No-
mura, J. Chem. Soc. Perkin Trans. I 1990, 2207; (e) A. Amorese, A. Arcadi, E. Bernoc-
chi, S. Cacchi, S. Cemni, W. Fedeli, G. Ortar, Tetrahedron 1989,45, 813; (f) A. Lansky,
Ph. D. Thesis, Gottingen (Germany), 1992; (8) 0. Reiser, S. Reichow, A. de Meijere,
Angew. Chem. 1987, 99, 1285; Angew. Chem., Int. Ed. Engl. 1987, 26, 1277.
[19] (a) L. Hong, E. Ruckenstein, J. Mol. Catal. 1992, 77, 273; (b) P. Yi, Z. Zhuangyu,
H. Hongwen, J. Mol. Catal. 1990,62, 297; (c) Z. Zhuangyu, P. Yi, H. Hongwen, K. Tsi-
yu, Synth. Commun. 1990, 20, 3563; (d) Y. Wang, H. Lui, J. Mol. Catal. 1988, 45,
127; (e) C.-M. Anderson, K. Karabelas, A. Hallberg, J. Org. Chem. 1985, 50, 3891.
[20] (a) J. P. Genet, E. Blart, M. Savignac, Synlett 1992, 715; (b) M. Safi, D. Sinou, Tetrahe-
dron Lett. 1991, 32, 2025; (c) A. L. Casalnuovo, J. C. Calabrese, J. Am. Chem. Soc.
1990, 112, 4324; (d) H.-C. Zhang, G. D. Doyle, Organometallics 1993, 12, 1499; (e)
T. I. Wallow, B. M. Novak, J. Am. Chem. Soc. 1991, 113, 7411; (f) N. A. Bumagin,
P. G. More, I. P. Beletskaya, J. Organomet. Chem. 1989, 371, 397; (8) S. Sengupta,
S. Bhattacharya, J. Chem. Soc., Perkin Trans. 1993, 1943.
[21] Selected reports: (a) J.-M. Gaudin, Tetrahedron Lett. 1991, 32, 6113; (b) R. C. Larock,
S. Babu, ibid. 1987,28,5291; (c) M. Mori, K. Chiba, Y. Ban, ibid. 1977,18, 1037; (d) L. S.
Hegedus, Angew. Chem. 1988,100, 1147; Angew. Chem., Int. Ed. Engl. 1988,27, 1113;
(e) R. Grigg, P. Stevenson, T. Worakun, Tetrahedron 1988, 44, 2033; (f) E. Negishi,
Y. Zhang, B. O’Connor, ibid. 1988, 29, 2915; (g) R. C. Larock, H. Song, B. E. Baker,
W. H. Gong, Tetrahedron Lett. 1988, 29, 2919.
[22] Selected reports: (a) H. Naora, T. Ohnuki, A. Nakamura, Bull. Chem. Soc. Jpn. 1988,61,
2859; (b) R. J. Sundberg, R. J. Cherney, J. Org. Chem. 1990, 55, 6028; (c) S. Cacchi,
P. G. Ciattini, E. Morera, G. Ortar, Tetrahedron Lett. 1988, 29, 3117; (d) V. H. Rawal,
C. Michoud, J. Org. Chem. 1993, 58, 5583; (e) W. Oppolzer, R. J. DeVita, J. Org.
Chem. 1991, 56, 6256; (QA.-S. Carlstrom, T. Frejd, ibid. 1991,56, 1289; (g) A.-S. Carl-
strom, T. Frejd, J. Chem. Soc., Chem. Commun. 1991, 1216; (h) J. J. Bozell, C. E. Vogt,
J. Gozum, J. Org. Chem. 1991, 56, 2584; (i) S. G. Davies, D. Pyatt, Heterocycles 1989,
28, 163.
[23] (a) K. Kikukawa, K. Nagira, F. Wada, T. Matsuda, Tetrahedron 1981, 37, 31; (b)
K. Kikukawa, K. Nagira, N. Terao, F. Wada, T. Matsuda, Bull. Chem. SOC. Jpn.
1979, 52, 2609; (c) S. Sengupta, S. Bhattacharya, J. Chem. SOC., Perkin Trans 1993,
I , 1943; (d) K. Kikukawa, K. Maemura, Y. Kiseki, F. Wada, T. Matsudo, C. Giam,
J. Org. Chem. 1981, 46, 4885; (e) F. Akiyama, H. Miyazaki, K. Kaneda, S. Teranishi,
Y. Fujiwara, M. Abe, H. Taniguchi, ibid. 1980, 45, 2359; (f) M. Beller, H. Fischer,
K. Kiihlein, Tetrahedron Lett. 1994, 35, 8773; (g) M. Beller, K. Kiihlein, Synlett
1995, 441.
[24] (a) H.-U. Blaser, A. Spencer, J. Organornet. Chem. 1982,233, 267; (b) A. Spencer, ibid.
1982, 240, 209; (c) A. Spencer, ibid. 1983, 247, 117; (d) A. Spencer, ibid. 1984, 265,
323. (e) A. Spencer, ibid. 1983, 258, 101; (f) A. Spencer, ibid. 1984, 265, 323; (g)
Ciba-Geigy AG (A. Spencer), EP 78.768 (1982); (h) R. A. DeVries, A. Mendoza, Orga-
nometallics 1994, 13, 2405; (i) Dow Chem. Corp. (R. A. DeVries, G. F. Schmidt, H. R.
Frick, A. Mendoza), EP 0.506.314 (1992).
[25] (a) S. Cacchi, E. Morera, G. Ortar, Tetrahedron Lett. 1984, 25, 2271; (b) S. Cacchi, Syn-
thesis 1986, 320; (c) S. Cacchi, P. G. Ciattini, E. Morera, G. Ortar, Tetrahedron Lett.
790 3.1 Development of Methods
1987, 28, 3039; (d) P. G. Ciattini, E. Morera, G. Ortar, ibid. 1991, 32, 1579; (e) S. Cac-
chi, Pure Appl. Chem. 1990, 62, 713; (f) Q. Chen, Z. Yang, Tetrahedron Lett. 1986, 27,
1171; (8) Q.-Y. Chen, Y. B. He, Synthesis 1988, 896.
[26] (a) W. J. Scott, M. R. Pena, K. Sward, S. J. Stoessel, J. K. Stille, J. Org. Chem. 1985,50,
2302; (b) W. Cabri, I. Candiani, A. Bedechi, ibid. 1992, 57, 3.558; (c) W. Cabri, I. Can-
diani, A. Bedeschi, R. Santi, Synlett 1992, 871; (d) W. Cabri, I. Candiani, s. DeBarna-
dinis, F. Francalanci, S. Penco, J. Org. Chem. 1991, 56, 5796; (e) W. Cabri, I. Candiani,
A. Bedeschi, R. Santi, ibid. 1990, 55, 36.54.
[27] (a) R. C. Larock, Pure Appl. Chem. 1990,62,653; (b) R. C. Larock, W. H. Gong, J. Org.
Chem. 1989, 54, 2047; (c) R. C. Larock, B. E. Baker, Tetrahedron Lett. 1988, 29, 905;
(d) M. Prashad, J. C. Tomesch, J. R. Wareing, H. C. Smith, S. H. Cheon, ibid. 1989, 30,
2877; (e) A. Arcadi, F. Marinelli, E. Bernocchi, S. Cacchi, G. Ortar, J. Organomet.
Chem. 1989, 368, 249.
[28] (a) C.-M. Anderson, J. Larsson, A. Hallberg, J. Org. Chem. 1990, 55,5757; (b) G. D.
Daves, A. Hallberg, Chem. Rev. 1989, 89, 1433; (c) C.-M. Anderson, A. Hallberg,
J. Org. Chem. 1988, 53, 235; (d) C.-M. Anderson, A. Hallberg, ibid. 1987, 52, 3529;
(e) K. Karabelas, C. Westerlund, A. Hallberg, ibid. 1985, 50, 3896; (f) K. Karabelas,
A. Hallberg, Tetrahedron Lett. 1985, 26, 3131.
[29] (a) R. Benhaddou, S. Czernecki, G. Ville, A. Zegar, Organometallics 1988, 7, 243.5;
(b) W. Smadja, S. Czernecki, G. Ville, C. Georgoulis, ibid. 1987, 6, 166; (c) W. Smadja,
G. Ville, G. Cahiez, Tetrahedron Lett. 1984, 25, 1793; A. Chalk, S. Magennis,
J. Org. Chem. 1976, 41, 1206.
[30] (a) A. Greiner, W. Heitz, Makromol. Chem., Rapid Commun. 1988, 9, 581 ; (b) W. Heitz,
W. Briigging, L. Freund, M. Gailberger, A. Greiner, H. Jung, U. Kampschulte,
N. NieBner, F. Osan, H.-W. Schmidt, M. Wicker, Makromol. Chem. 1988, 189, 119;
(c) U. Scherf, K. Mullen, Synthesis 1992, 23.
[31] (a) M. Brenda, A. Greiner, W. Heitz, Makromol. Chem. 1990, 191, 1083; (b) H.-P.
Weitzel, K. Miillen, ibid. 1990, 191, 2837; (c) H. Martelock, A. Greiner, W. Heitz,
ibid. 1991, 192, 967; (d) W. Heitz, A. Knebelkamp, Makromol. Chem., Rapid Com-
mun. 1991, 12, 69; (e) M. Suzuki, K. Sho, J.-C. Lim, T. Saegusa, Polymer Bull.
1989, 21, 415.
[32] Short review: H.-G. Schmalz, Nachr Chem. Tech. Lab. 1994, 42, 270.
[33] (a) F. Ozawa, A. Kubo, Y. Matsumoto, T. Hayashi, Organometallics 1993, 12, 4188;
(b) F. Ozawa, A. Kubo, T. Hayashi, J. Am. Chem. SOC. 1991, 113, 1417; (c) T. Hayashi,
A. Kubo, F. Ozawa, Pure Appl. Chem. 1992,64,421; (d) F. Ozawa, T. Hayashi, J. Orga-
nomet. Chem. 1992, 428, 267; (e) F. Ozawa, A. Kubo, T. Hayashi, Chem. Lett. 1992,
2177; (f) F. Ozawa, A. Kubo, T. Hayashi, Tetrahedron Lett. 1992, 33, 1485; (8) T. Ha-
yashi, in Organic Synthesis in Japan (Ed.: R. Noyori), Tokyo Kagaku Dozin, 1992,
p. 10.5; (h) F. Ozawa, Y . Kobatake, T. Hayashi, Tetrahedron Lett. 1993, 34, 250.5;
(i) 0. Loiseleur, P. Meier, A. Pfaltz, Angew. Chem. 1996, 108, 218; Angew. Chem.,
Int. Ed. Engl. 1996, 35, 200.
[34] (a) T. Takemoto, M. Sodeoka, H. Sasai, M. Shibasaki, J. Am. Chem. Soc. 1993, 115,
8477; (b) K. Kondo, M. Sodeoka, M. Mori, M. Shibasaki, Tetrahedron Lett. 1993, 34,
4219; (c) K. Kondo, M. Sodeoka, M. Mori, M. Shibasaki, Synthesis 1993, 920; (d)
Y. Sato, T. Honda, M. Shibasaki, Tetrahedron Lett. 1993, 33, 2593; (e) Y. Sato, S. Wata-
nabe, M. Shibasaki, ibid. 1992, 33, 2589; (f) Y. Sato, M. Sodeoka, M. Shibasaki,
Chem. Lett. 1990, 1953; (8) Y. Sato, M. Sodeoka, M. Shibasaki, J. Org. Chem. 1989,
54,4738; (h) K. Kagechika, M. Shibasaki, ibid. 1991,56,4093;(i) A. Ashimori, T. Mat-
suura, L. E. Overman, D. J. Poon, ibid. 1993,58,6949; (j)A. Ashimori, L. E. Overman,
D. J. Poon, ibid. 1992, 57,4571; (k) N. E. Carpenter, D. J. Kucera, L. E. Overman, ibid.
1989, 54, 5846.
Rejerences 79 1
[71] R. M. Moriarty, W. R. Epa, A. K. Awasthi, J. Am. Chem. SOC. 1991, 113, 6315.
[72] (a) W. A. Herrmann, V. P. W. Bohm, C.-P. Reisinger, J. Organomet. Chem. 1999,576, 23;
(b) M. Ohff, A. Ohff, M.E. van der Boom, D. Milstein, J. Am. Chem. SOC.1997, 119,
11687; (c) B.L. Shaw, S. D. Perera, E.A. Staley, Chem. Commun. 1998, 1361.
[73] J. Schwarz, V. P. W. Bohm, M. G. Gardiner, M. Grosche, W. A. Herrmann, W. Hieringer,
G. Raudaschl-Sieber, Chem. Eul: J. 2000, 6, 1773.
[74] M. T. Reetz, G. Lohmer, R. Schwickardi, Angew. Chem. 1998,110,492;Angew. Chem.,
Int. Ed. 1998, 37, 481.
[75] (a) D.A. Albison, R.B. Bedford, P.N . Scully, Tetrahedron Lett. 1998, 39, 9793; (b)
M. Beller, A. Zapf, Synlett 1998, 792.
[76] (a) A. F. Littke, G.C. Fu, J. Org. Chem. 1999, 64, 10; (b) K. H. Shaughnessy, P. Kim,
J.F. Hartwig, J. Am. Chem. Soc. 1999, 121, 2123.
[77] (a) D. E. Kaufmann, M. Nouroozian, H. Henze, Synlett 1996, 1091; (b) W. A. Herrmann,
V. P. W. Bohm, J. Organomet. Chem. 1999, 572, 141; (c) V. P. W. Bohm, W. A. Herr-
mann, Chem. Eur: J. 2000, 6, 1017.
[78] V. P. W. Bohm, PhD thesis, Technische Universitat Miinchen, 2000.
[79] M. S. Stephan, A. J. J. M. Teunissen, G. K. M. Verzijl, J. G. de Vries, Angew. Chem. 1998,
110, 688;Angew. Chern. Int. Ed. 1998, 37, 662.
[80] J. P. GenEt, M. Savignac, J. Organomet. Chem. 1999, 576, 305.
[81] B.L. Shaw, New J. Chem. 1998, 77.
[82] (a) C. Amatore, A. Jutand, M. A. M’Barki, Organometallics 1992, 11, 3009; (b) C. Ama-
tore, E. Carr6, A. Jutand, M. A. M’Barki, Organometallics 1995, 14, 1818; (c) 0. V. Tyu-
kalova, G. V. Ratovskii, L. B. Belykh, F. K. Shmidt, Russ. J. Gen. Chem. 1997, 67, 53.
[83] C. Jia, D. Piao, J. Oyamada, W. Lu, T. Kitamura, Y. Fujiwara, Science 2000, 287, 1992.
[84] Reviews: (a) W. A. Herrmann, Ch. Kocher, Angew. Chem. 1997, 109, 2256; Angew.
Chem., Int. Ed. Engl. 1997, 36, 2162; (b) W. A. Herrmann, Angew. Chem., Int. Ed.
2002, in press; (c) U. P. W. Bohm, W. A. Herrmann, Angew. Chem., Int. Ed. 2000,
39, 4036.
3.1.7.1 Introduction
The birth of small-ring chemistry was painstaking and difficult. It is sufficient to
recall that the great chemists of the time, V. Meyer, A. von Baeyer, and E. Fischer,
were persuaded that cycles with fewer than six carbon atoms in a ring were not
capable of existence!
Nowadays, three-membered carbocyclic rings hold a prominent position in or-
ganic chemistry. The cyclopropane bonds are weaker than normal u-bonds and
under the influence of a variety of chemical reagents (e. g., electrophiles, nucleo-
philes, radicals, transition metals) or external physical forces (e. g., heat, light), cy-
clopropanes undergo a variety of ring-opening reactions. In contrast to normal par-
affins, the chemistry of the cyclopropane C-C single bond resembles that of a
C=C double bond and a cyclopropyl unit has often been compared with a vinyl
substituent. Progress in understanding the bonding in cyclopropane was first
794 3.1 Development of Methods
made in the late 1940s by Walsh [l] and by Coulson and Moffitt [2]. More re-
cently, Dewar no longer considered a-bonds as localized entities and introduced
the concept of a-aromaticity (a-conjugation): the three C-C a-bonds of cyclopro-
pane provide an array of six electrons and cyclopropane, accordingly, is aromatic
[ 3 ] .A modification of this approach utilizes the Walsh basis set and a-aromaticity
is then postulated to result from a three-center, two-electron bond [4]. These mod-
els, invoking a-aromaticity, have the merit of rationalizing the apparent anoma-
lous chemical and physical properties of cyclopropanes, such as the relatively
low ring strain (27.5 kcal mol-’; 115 kJ mol-’), NMR characteristics and high
reactivity towards electrophiles.
Cyclopropanes have in fact been utilized in virtually every synthetic sense that
befits the utility of alkenes in synthesis. Relief of ring strain provides a thermo-
dynamic driving force for most processes. Accordingly, it comes as no surprise
that cyclopropanes, besides being an interest in their own right, have served
extensively as synthons in molecular construction and as probes of reactivity.
Cyclopropane-based industrial applications remain limited however, and are
mostly restricted to the synthesis of some rather elaborate molecules utilized as
pharmaceuticals or insecticides.
Cyclopropane synthesis provides a significant challenge to chemists due to the
difficulty in controlling the relative and absolute chemistry around the cyclopro-
pane ring. Numerous methodologies have been developed for the construction of
three-membered carbocycles. Among them, catalytic cyclopropanation, which can
be regarded as a cycloaddition of a carbene fragment to a double bond, has
emerged as a most versatile synthetic reaction pathway. This strategy, which
amounts to a simple catalyzed cycloaddition with loss of nitrogen, is interesting
in terms of atom economy as well [5].
The synthetic use of organic diazo compounds, and especially of diazocarbonyl
compounds as carbene precursors in carbenoid transformations, has undergone a
renaissance in the last 20 years as a result of the discovery of new transition metal
based catalysts. The term “carbenoid” was coined to indicate that metal-bound
carbene intermediates behave differently from the free carbenes generated ther-
mally or photochemically. Recent advances in the understanding of the mechan-
isms of transition metal catalyzed reactions have led (and this process is still
going on) to a careful molecular engineering of thecatalysts, resulting in signifi-
cant improvements of the selectivities and permitting ultimately the achievement
of highly enantioselective cyclopropanations.
alysts. The disadvantages and limitations linked with the preparation and transport
of diazomethane, an explosive and toxic molecule, can now be circumvented, at
least to some extent, by a direct in-situ generation of diazomethane by alkaline
hydrolysis of N-methyl-N-nitrosourea in the presence of the olefin and palladium
catalyst [ 121.
The available literature data support the assertion that the outcome of the
methylene cycloadditions depends to a large extent on the ability of the olefin
to be coordinated to the palladium center. In that respect, the mechanism of pal-
ladium-catalyzed cyclopropanation appears to differ significantly from that of rho-
dium(I1)-catalyzedcyclopropanations. One advantage of using palladium catalysts
with diazomethane is associated with the possibility of synthesizing polycyclopro-
pane adducts, a topic of current interest (vide infra) which has no general satisfac-
tory solution with other diazo compound/catalyst combinations. This point is ex-
emplified below for the cyclopropanation of the esters of trans-polyunsaturated
acids. Moreover, the reactivity of the double bonds depends both on their position
in the linear hydrocarbon chain and on their configuration (eq. (1)).
R - _. gC02Me
1
- C02Me
90 Yo
While the only double bond cyclopropanated in the arachidonic ester 1 is that
next to the ester group, both trans double bonds of the unsaturated ester 2 are
cyclopropanated in good yield (eq. (2)) [12].
80-90 Yo
\ \
Ts Ts
3.1.7.2 Transition Metal Catalyzed Cyclopropanations 797
(4)
0 C02Na
[CU]* = CdOTf + .
Ph" Ph
5
DCM = dicyclohexylmethyl
transesterferication /
Rhodium-Based Catalysts
yield 79 %, 94 % ee
ih'-Rh The two amide ligands which are directed to the front and
H
1' N'I
to the rear of the lantern structure are incompletely drawn
to provide better overview.
presqualene diphosphate 9
On the other hand, the exceptional capabilities of these catalysts for enantiocon-
trol are evident in results obtained in intramolecular cyclopropanations, which
usually occur with greater enantioselectivity than they do with copper catalysts.
The example shown in eq. (8) illustrates the synthesis of a strained bicyclic lac-
tone from a readily available ally1 diazoacetate [24]. Similarly, high enantioselec-
tivities for intramolecular cyclopropanations of homoallylic diazoacetates and
homoallylic diazoacetamides have been reported [24 b]. A comparative evaluation
of enantiocontrol for cyclopropanation of allylic diazoacetates with chiral Cu',
Rh", and Ru" catalysts showed the superiority of Rh-based catalysts in these in-
tramolecular reactions [24 c], an observation that cannot however be extrapolated
to different substrates [24 d].
802 3.1 Development of Methods
Rh2(5Smepy)4,82 %, 98 % ee
[Rh] =
Rh2(5R-r11epy)~,
83 %, 98 % ee
R-C=CH + N2C,
’cox
R = CH(OEt)2, CH20Me, Bun, But
H
-xx
RMmepyh
R H
(9)
and as biosynthetic and mechanistic probes. Since the mid-l980s, many synthetic
efforts have been directed toward this unique class of compounds [29]. Partially
enantioselective syntheses of the cyclopropane ring by catalyzed metal (mostly
rhodium) carbene addition to the properly substituted alkenes have been reported
but so far with only limited success. The subject has been reviewed [30 a].
Optimal catalysts for the key cyclopropanation step in a synthesis of 3-phenyl-
2,3-methanophenylalanine were identified by screening libraries of metal
complex-chiral ligand combinations. Rhodium(I1)-based catalysts proved to be
superior to the Ag-, Cu-, Ru-, Sc- and Pd-based complexes tested [30 b]. So
far, this constitutes one of the very rare applications of combinatorial chemistry
in catalyzed cyclopropanation reactions.
Efforts to recover and to reuse the catalyst have rarely been made and there
have so far been few attempts at heterogenizing soluble rhodium catalysts. Attach-
ment of dirhodium(I1) carboxylate groups to terminally substituted polyethylene
carboxylic ligands gave effective and reusable catalysts for olefin cyclopropana-
tion [311. Initial results of similar investigations with chiral dirhodium(I1) com-
plexes are not decisive. Although a high level (98 % ee) was attained in the intra-
molecular cyclopropanation of 3-methyl-2-buten-l-yl diazoacetate, enantioselec-
tion decreased after a few runs [32 a]. On the other hand, a comparative study
of the cyclopropanation of styrene and 1,2-dihydropyrane with diazoacetates cat-
alyzed by Cu and Rh complexes supported on a modified USY-zeolite indicated
no significant deviation of the reactivityhelectivity pattern from that obtained with
the corresponding complexes in solution, the Cu catalysts being remarkably more
active than the Rh ones. The supported catalysts could be used without loss of
cyclopropanation activity and metal leaching in at least five successive runs [32 b].
Another strategy to recover the catalyst is suggested by the concept of “fluorous
biphasic systems”. An application of this strategy to cyclopropanation with methyl
diazoacetate using as catalyst rhodium(I1) carboxylates featuring a long perfluoro-
alkyl chain showed that the catalyst could be reused several times without
significant loss of activity [32 c].
Simmons-Smith Reactions
covalently bound chiral auxiliary, optically active cyclopropanes are formed [3S].
This is the so-called catalytic Simmons-Smith reaction (catalytic in ligand but not
in metal). The reaction shows some promise but the turnover number TON (based
on chiral ligand) and enantiomeric excesses are in most cases insufficient. Use of
C2-symmetrical chiral auxiliaries attached to achiral unsaturated aldehydes and
ketones by the formation of acetals or ketals appears most promising. For
instance, high yields and high enantiomeric excess (> 90 %) were reported [36]
with the readily available diisopropyl tartrate auxiliary (eq. (1 1)).
Despite the fact that zine carbenoids have been studied quite extensively, little
work has been done to modify the nature of the R group of the zinc reagent
“RZnCH,X”. A recent finding that phenoxide derivatives “ArOZnCHJ’ are
very reactive species for the cyclopropanation of unfunctionalized olefins consti-
tutes a first and promising step toward the development of an enantioselective
cyclopropanation method for unfunctionalized olefins [36 c].
Strategies based on the Simmons-Smith reaction are presently developed for
the synthesis of polycyclopropanes of defined absolute and relative stereochemis-
try in relation with natural product 10, a fascinating natural fatty-acid amide
nucleoside that shows promise as an antifungal drug [3S, 371.
O d
10
organic functionalities. More detailed studies are now needed to assess fully their
place in the ever-expanding sphere of homogeneous catalysis.
References
[ l ] (a) A. D. Walsh, Trans. Faraday Soc. 1949,45, 179; (b) A. D. Walsh, Nature (London)
1947, 165, 712.
[2] (a) C. A. Coulson, W. E. Moffitt, Philos. Mag. 1949, 40, 1; (b) C. A. Coulson, W. E.
Moffitt, J. Chem. Phys. 1947, 15, 151.
[3] M. J. S. Dewar, J. Am. Chem. Soc. 1984, 106, 669.
[4] D. Cremer, J. Gauss, J. Am. Chem. Soc. 1986, 108, 7467.
[5] B. M. Trost, Angew. Chem., lnt. Ed. Engl. 1995, 34, 259.
[6] (a) T. Aratani, Pure Appl. Chem. 1985, 57, 1839; (b) A. Nakamura, ibid. 1978, 50, 37,
and references cited therein.
[7] A. J. Anciaux, A. J. Hubert, A. F. Noels, N. Petiniot, P. TeyssiC, J. Org. Chem. 1980,
45, 695.
[8] M. P. Doyle, B. D. Brandes, A. P. Kazala, R. J. Pieters, M. B. Jarstfer, L. M. Watkins,
C. T. Eagle, Tetrahedron Lett. 1990, 31, 6613.
[9] G. Maas, Top. Curx Chem. 1987, 137, 75.
[lo] (a) M. P. Doyle, Chem. Rev. 1986, 86, 919; Acc. Chem. Res. 1986, 19, 348; (b)
A. Padwa, D. J. Austin, Angew. Chem., Int. Ed. Engl. 1994,33, 1797; (c) A. Demonceau,
A. J. Hubert, A. F. Noels in Metal Promoted Selectivity in Organic Synthesis (Eds.: A. F.
Noels, M. Graziani, A. J. Hubert), Kluwer Academic Publishers, Dordrecht, 1991, p. 237;
(d) J. Adams, D. M. Spero, Tetrahedron 1991, 47, 1765.
[ l l ] (a) T. Ye, M. A. McKervey, Chem. Rev. 1994, 94, 1091; (b) A. Demonceau, A. F.
Noels, A. J. Hubert in Aspects of Homogeneous Catalysis, Vol. 6 (Ed.: R. Ugo),
D. Reidel, Dordrecht, 1987, p. 199; (c) W. A. Henmann, Angew. Chem. 1978, 90,
855; Angew. Chem., Int. Ed. Engl. 1978, 17, 800; (d) W. A. Henmann, Pure Appl.
Chem. 1982, 54,65.
[12] (a) Y. V. Tomilov, V. A. Dokichev, U. M. Dzhemilev, 0. M. Nefedov, Russ. Chem. Rev.
1993, 62, 799; (b) S. Denmark, R. Stavenger, A.-M. Faucher, J. Edwards, J. Org. Chem.
1997, 62, 3375.
[I31 S. Vangveravong, D. E. Nichols, J. Org. Chem. 1995, 60, 3409.
[I41 H. M. L. Davies, N. J. S. Huby, W. R. Cantrell Jr., J. L. Olive, J. Am. Chem. Soc. 1993,
115, 9468.
[15] (a) P. W. Jennings, L. L. Johnson, Chem. Rev. 1994, 94, 2241; (b) M. Brookhart, W. B.
Studabaker, ibid. 1987, 87, 41 1.
[16] (a) M. C. Pirmng, A. T. Morehead Jr., J. Am. Chem. SOC.1994, 116, 8991; (b) A.
Demonceau, A. F. Noels, J.-L. Costa, A. J. Hubert, J. Mol. Catal. 1990, 58, 21.
[17] Reviews: (a) R. Noyori, Asymmetric Catalysis in Organic Synthesis, John Wiley and
Sons, New York, 1994, p. 199; (b) S. Kotha, Tetrahedron 1994, 50, 3639; (c) R. A. Shel-
don, Chirotechnology: Industrial Synthesis of Optically Active Compounds, M. Dekker,
New York, 1993, p. 311.
[18] C. PiquC, B. Fiihndrich, A. Pfaltz, Synlett 1995, 491.
[19] (a) S. K Kanemasa, S. Hamura, H. Yamamoto, Tetrahedron Lett. 1994, 35, 7985; (b)
G. Cheluchi, M. A. Cabras, A. Saba, J. Mol. Catal. 1995, 95, 7.
[20] (a) F.-C. Shu, Q.-L. Zhou, Synth. Commun. 1992,29,567; (b) D. A. Evans, K. A. Woer-
pel, M. M. Hinman, M. M. Faul, J. Am. Chem. SOC. 1991, 113, 726.
[21] R. E. Lowenthal, S. Masamune, Tetrahedron Lett. 1991, 32, 7373.
References 807
[47] (a) S. B. Park, H. Nishiyama, K. Itoh, J. Chem. Soc., Chem. Commun. 1994, 1315; (b)
H. Nishiyama, Y. Itoh, H. Matsumoto, S. B. Park, K. Itoh, J. Am. Chem. Soc. 1994,
116, 2223.
[48] A. W. Stumpf, E. Saive, A. Demonceau, A. F. Noels, J. Chem. Soc., Chem. Commun.
1995, 1127.
[49] N. E. Leadbeater, K. A. Scott, L. J. Scott, J. Org. Chem. 2000, 65, 3231.
3.1.8.1 Introduction
The Fischer-Tropsch (FT) synthesis comprises a group of reactions that convert
syngas (carbon monoxide and hydrogen) into liquid hydrocarbons for broad appli-
cations as motor fuels and chemical feedstocks. The original process was discov-
ered in 1925 by the German chemists Franz Fischer and Hans Tropsch in the
Kaiser-Wilhelm-Institut at MulheimRuhr (Germany), nowadays called the
Max-Planck-Institut fur Kohlenforschung [ 1-31. Equation (1) summarizes in a
most formalistic manner the rather complex chemistry of a process which stands
as a prototype of heterogeneous catalysis.
Numerous patents, monographs [4], and review articles [5] appeared ever since
the Fischer-Tropsch synthesis was developed as an industrial process at Ruhr-
chemie AG in Oberhausen (Germany) by Otto Roelen and his group [6a]. With
a broad product spectrum being a typical feature of carbon monoxide reduction
according to eq. (l), it is no surprise that both the nature of the catalysts and
the reaction parameters determine the final product patterns, thus demonstrating
the enormous scope of what is called “the” Fischer-Tropsch synthesis. For
example, the related Kolbel-Engelhardt variant according to eq. (2) yields up to
60 % of hydrocarbons and 40 % of “oxygenates”, e. g., alcohols, aldehydes, and
other oxygen-containing products (iron-based catalysts, 180-280 OC, medium
pressure, CO-containing gas mixtures).
The role of water also comes to the fore in the “classical” Synthol and Kogasin
processes (Koks + Gas + Benzin; i.e., carbon + gaseous products + gasoline)
of Fischer and Tropsch, not least by virtue of the ubiquitous water-gas shift reac-
tion following eq. (3), (cf. Section 3.2.11). It is obvious that the reducing action of
water leads to a corresponding amount of carbon dioxide which is in equilibrium
under the standard process conditions.
3.1.8.2 Historical and Economic Background 809
cat.
CO + H20 G= C02 + H2 + 40kJ/mol (3)
v (lo3to)
Igvt I i chemicals
based on oil k
based on coal
50/50%
year - I
1960 1970
I I *
1980
-,.. 1
M=C
/ A
M-M M-C,
0
4
\
dimetallacyclopropane H
alkylidene (p-alkylidene) forrnyl
1 2 3
3.1.8.4 Mechanistic Considerations 8 11
taken for granted in terms of a penultimate mechanism, simply because the real
reaction conditions are normally more severe than organometallic catalysts
would tolerate.
f Fischer-Tropsch
. c.
0.
ylj
I I
I
I
I
Scheme 1
3.I .8.4 Mechanistic Considerations 8 13
(a) Sterically exposed carbon atoms in oligonuclear iron cluster structures like 4
undergo easy, reversible hydrogenation in terms of intramolecular hydrogen
migration (fast exchange of Ha and Hb, eq. (4)). This result indicates the
high mobility of hydrogen atoms on carbidic metal surfaces. The FeCH
three-center bonding, precisely detected for the cluster species 4 by neutron-
diffraction [ 141, underlines the importance of M-H-C interactions in catalytic
processes.
4
M = Fe(C0)3
Ha= Hb
H l+
1
6
8 14 3.1 Development of Methods
(c) The pivotal methylene/methyl coupling has a molecular precedent in the radi-
cal-initiated formation of the n-ethylene hydrido complex 7; intermediate
methylene/methyl vs. ethyl species seem to unequivocally describe the (iso-
lated) final product 7 [17] (eq. (6)).
A slightly modified proposal [20, 211 invokes surjiace vinyl species to arise
from methylidyne/methylene coupling (Scheme 2). Subsequent methylene inser-
a 2 1 3 ~ 0 - 13c02
Boudouard equilibrium
+ W.
..
V
a 1 4 ~ ~ ~ -
-=co~ =
"CO /
-I
~
1
H2
4
I\
~ ~ 2
14C-labeledhydrocarbons
Scheme 2
3.1.8.4 Mechanistic Considerations 8 15
1 (bar) 68 (bar:
HzICHZN, HJCO
Co 200% Fe 2 7 5 " ~Ru 125°C Cu 1 5 0 " ~Pd 1 2 5 " ~Ni looocNi 200°C
100-
i.
80 - 1
60-
401LL
10
I- c,c3-c,1 3 5
3 5 ' h
100%- u u
90%- -
A/'
2
\
w
80%-
N N
70%-
60%- --<
N N
50%-
2% % 2 *
Figure 3. A Fischer-Tropsch catalyst containing 39 wt % cobalt on kieselguhr was heated at
210 "C at normal pressure with H2/CH2N2(left) and HJCO (right). The C,-fraction
was separated according to the isomers (see text). The data are reported in [19 a]
relating to the study of R. Pettit and co-workers.
8 16 3.1 Development of Methods
tion once again carries the chain-growth mechanism, with an allylic isomerization
taking care of the vinylic C-C unsaturation staying at the surface- metal “anchors”
(eq. (7)). This model explains the formation not only of a-olefins as the primary
Fischer-Tropsch products but also of some branched (a-)methyl hydrocarbons in
addition to the straight-chain hydrocarbons (eq. (8)). In addition, the often anom-
alously high proportion of C2 products would be in line with this mechanism.
Vinyl species have not been detected on metal surfaces but there is kinetic
evidence in the context of the dehydrogenation of (*H-labeled) ethylene to
chemisorbed ethylidyne on Pt( 111) sufaces, cf. eq. (9) [22].
Molecular models are available for all the reactions and intermediates invoked
in these mechanisms. For example, diazoalkanes have been known to generate
metal-carbene complexes, with the “cyclopropanation” of metal-metal “double”
bonds under smooth conditions (compare Section 3.1.7) being of particular
relevance to the chemistry of metal surfaces, cf. eq. (10) [8 a, 231.
8 9 4
M = (C5Me5)Rh
Scheme 3
155.0 pm
Scheme 4. Stepwise formal reduction of carbon monoxide. The figures 0 , 0 ,and 0 relate to
the numbers of the mechanistic models in Schemes 1 and 5.
Anderson- Pichler-Schulz
Emmett-Kolbel
via =CH2
an
u
H, ,OH H, ,OH
II
inertness of carbon monoxide toward hydrogen reduction (8, eq. (11)) in the
usual modes of coordination. Not even the organic-type Clemmensen @ and
Wolff-Kishner reductions @ have ever been observed for metal-coordinated
carbon monoxide. Furthermore, formyl groups - formed in the first step of CO
reduction - do not arise under “homogeneous” (i.e., molecular, organometallic)
Fischer-Tropsch conditions although, on the other hand, numerous well-defined
metal-formyl complexes are known.
0 I
If methylene and methyl groups were formed, their further C-C coupling trans-
formations could very well work in a molecular environment because there is
ample evidence in stoichiometric reactions [31]. This bonds back to the
“evergreen” topic of carbon monoxide activation: whoever is the first to find
molecular ensembles (probably di- or oligometallic) splitting the CO molecule
(e. g., with activity surpassing models like 10 and ll), will win the competition
for a homogeneous, possibly more selective, Fischer-Tropsch synthesis! It is
obvious, then, that the chemistry of di- and oligocomplexation at electronically
different sites (e. g., C o h , Fe/K) needs to be investigated. This last-named
feature is clearly the secret of Fischer-Tropsch catalysts. One has to be reminded
that typical Fischer-Tropsch conditions (180-220 “C) are not very far from the
organometallic limits.
It should also be noted that hydrocarbon activation is a possible alternative
entry to “methylene polymerization”: methane, for example, may activate at
metal sites to yield surface-methyl species adjacent to each other (eq. (12)).
There is a molecular precedent of binuclear, intramolecular methane elimination
from such structures (osmium) to yield p-methylene complexes [311.
References
[ l ] (a) F. Fischer, H. Tropsch, DE 484.337 (1925/1929); (b) F. Fischer, H. Tropsch, DE
524.468 (1926/1931).
[2] (a) F. Fischer, H. Tropsch, Brennst.-Chem. 1926, 7, 97; (b) F. Fischer, H. Tropsch,
Ber: Dtsch. Chem. Ges. 1926, 59, 830.
[3] G. Wilke, Festschrifi zum 75jahrigen Bestehen des Max-Planck-lnstituts fur Kohlen-
forschung, Miilheim/Ruhr, 1989.
[4] (a) H . H. Storch, N. Golumbic, R. B. Anderson, The Fischer-Tropsch and Related Syn-
theses, John Wiley, New York, 1951; (b) G. c. Bond, Catalysis by Metals, Academic
Press, New York, 1962; (c) C. D. Frohning, H. Kolbel, M. Ralek, W. Rottig, F. Schnur,
H. Schulz, in Chemierohstoffe aus Kohle (Ed.: J. Falbe), Thieme-Verlag, Stuttgart, 1977,
Chapter 8 , pp. 219-299; (d) C. D. Frohning, in New Syntheses with Carbon Monoxide,
Springer, Berlin, 1980; (e) M. E. Dry in Catalysis-Science and Technology (Eds.: J. R.
Anderson, M. Boudart), Springer, Berlin, 1981, Vol. 1, pp. 159-255; (f) R. B. Anderson,
The Fischer-Tropsch Synthesis, Academic Press, London, 1984; (8) R. A. Sheldon, Che-
micals from Synthesis Gas, D. Reidel, Dordrecht, 1983; (h) C. D. Frohning, B. Cornils,
Hydrocarb. Proc. 1974, ( l l ) , 143; (i) B. Biissemeier, C. D. Frohning, B. Cornils, Hydro-
curb. Proc. 1976, (1 l), 105; (k) G. Ertl, H. Knozinger, J. Weitkamp (Eds.), Handbook of
Heterogeneous Catalysis, VCH, Weinheim, 1997.
[S] (a) C. Masters, Adv. Organomet. Chem. 1979, 17, 61 ; (b) G. Henrici-Olive, S. OlivC, The
Chemistry of the Catalyzed Hydrogenation of Carbon Monoxide, Springer, Berlin, 1984;
(c) M. Roper in Catalysis in C, Chemistry (Ed.: W. Keim), D. Reidel, Dordrecht, 1983,
pp. 41-88; (d) G. Henrici-OlivC, Angew. Chem. 1976, 88, 144; Angew. Chem., Znt. Ed.
Engl. 1976, 15, 136; (e) G. Henrici-OlivC, J. Mol. Catal. 1978, 3, 443 and 1978, 4, 379;
(f) C. K. Rofer-dePoorter, Chem. Rev. 1981, 81, 447.
[6] (a) Historical review: B. Cornils, W. A. Henmann, M. Rasch, Angew. Chem. 1994, 106,
2219; Angew. Chem., Int. Ed. Engl. 1994, 33, 2144; (b) G. Plumpe, Die I.G. Farben-
industrie AG, Duncker & Humblot, Berlin, 1990.
[7] (a) W. A. Henmann, B. Reiter, H. Biersack, J. Organomet. Chem. 1975, 97, 245; (b)
Review: W. A. Henmann, Angew. Chem. 1978, 90, 855; Angew. Chem., Int. Ed.
Engl. 1978, 17, 800.
[8] (a) R. R. Schrock, J . Am. Chem. SOC.1975, 97, 6577; (b) L. J. Guggenberger, R. R.
Schrock, ibid. 1975, 97, 6578.
[9] Reviews: (a) W. A. Henmann, Adv. Organomet. Chem. 1982, 20, 159; (b) W. A. Herr-
mann, Pure Appl. Chem. 1982,54, 65; (c) R. R. Schrock, Acc. Chem. Res. 1979,12, 98;
(d) R. R. Schrock in Transition Metal Carbene Complexes (Eds.: F. R. Kreil3l et al.),
VCH, Weinheim, 1983.
[lo] (a) J. P. Collman, S. R. Winter, J. Am. Chem. Soc. 1973, 95, 4089; (b) C. P. Casey, M. A.
Andrews, D. R. McAlister, J. E. Rinz, ibid., 1980, 102, 1927; (c) C. P. Casey, S. M. Neu-
mann, M. A. Andrews, D. R. McAlister, Pure Appl. Chem. 1980, 52, 625.
[ l l ] W. A. Henmann,Angew. Chem. 1982,94, 118;Angew.Chem., Int. Ed. Engl. 1982,21, 117.
[I21 W. A. Henmann, Kontakte, No. 3, Merck, Darmstadt, 1991, pp. 29-52.
[13] M. C. Kaminsky, N. Winograd, G. L. Geoffroy, A. Vannice, J. Am. Chem. Soc. 1986,
108, 1315.
[14] (a) E. L. Muetterties, J. Organomet. Chem. 1980, 200, 177; (b) M. Tachikawa, E. L.
Muetterties, J. Am. Chem. Soc. 1980, 102, 4541; (c) M. A. Beno, J. M. Williams,
M. Tachikawa, E. L. Muetterties, ibid. 1981, 103, 1485.
[15] (a) W. A. Henmann, J. Plank, M. L. Ziegler, K. Weidenhammer, J. Am. Chem. Soc. 1979,
101, 3133; (b) W. A. Henmann, J. Plank, D. Riedel, M. L. Ziegler, K. Weidenhammer,
E. Guggolz, B. Balbach, ibid. 1981, 103, 63.
822 3.1 Development of Methods
3.1.9.1 Introduction
Aromatic compounds, especially benzene and its derivatives, form c-and n-com-
plexes with a number of transition metal ions. Of particular importance in organic
synthesis is the electrophilic reaction of palladium(I1) with arenes, leading to
hydrogen substitution and further functionalization via a metallation step (eq. (1)).
The palladium ion behaves like a “giant proton”, as can be seen from the para-
specificity of metallation. The palladium-aryl bond allows numerous consecutive
reactions, for example CO insertion, Grignard coupling, and ary-aryl coupling.
The Heck-type C-C-coupling was described in Section 3.1.6. Palladium is one
Applied Homogeneous Catalysis with Organometallic Compounds
Edited by B. Cornils and W. A. Herrmann
Copyright 0 Wiley-VCH Verlag GmbH, D-69469 Weinheim, 2002
3.1.10.1 Introduction
The tailoring of homogeneous catalysts has made special progress by virtue of N -
heterocyclic carbenes (NHCs). Since the first studies by Ofele [I], Wanzlick [2],
and later Arduengo [ 3 ] ,a broad field of applications for NHCs has been explored
[4-1 I]. Especially as ligands in transition metal complexes, they resemble the
ubiquitous phosphines [ 12, 131. However, theoretical and experimental studies
show that NHC exhibit a much higher ligand dissociation energy from the metal
(Structure 1) [14, 151.
-electronic properties
- lmmobillzatlon
- steric properties
-solubility
-v
CH3
2 3
These substituents also determine the thermal and kinetic stability of the ligands
and their complexes: as a rule, the bulkier the substituents, the more stable are the
free carbenes. Due to the geometry of the heterocycle these substituents are point-
ing towards the metal center, in contrast to phosphines, where the three substitu-
ents point in the opposite direction. Besides the higher ligand dissociation energy,
this difference makes NHC more suitable for chiral induction by using asymmetric
substituents [19-241. For example, ee values of up to 70% could be reached in
hydrosilylation (cf. Section 2.6) using a Rh catalyst with a chiral NHC ligand
1251 (eq. (1)).
F! m R’
H H
Besides chelating bridged di-N-heterocyclic carbene ligands there are also ex-
amples of bidentate NHCs with the second coordination site in the N-substituent.
Recently a Pd complex bearing an NHC with pyridinyl substituents was de-
scribed. Besides the strong metal-carbene bond this ligand is also able to establish
hemilabile nitrogen-metal bonds, if there are no other free ligands available [29].
This combination of a strongly and a weakly bonded ligand has proven to be very
effective for homogeneous catalysis in the past (eq. (2)) [27, 30, 311.
!+ '+
PPh3
A
2 PFe
(2)
This loss of activity is due to the very strong metal-carbon bond (ca. 42 kcal/
mol [30]) that reduces the formation of a coordinatively unsaturated Ru fragment
which is postulated as the catalytically active species [42, 431. By combining a
labile ligand with an NHC ligand the catalyst can be optimized: the labile ligand
dissociates to form the coordinatively unsaturated active species that is stabilized
by the electron-donating NHC ligands. With support from DFT calculations, dif-
ferent phosphines and metal fragments were examined as potential labile ligands
(8, 9) P O , 441.
CI, I CI, I
,RU=CH-Ph
CI I CI/Y=CHPh
The activity of the catalyst systems increases as the dissociation energy of the
labile ligand is reduced. The catalytic performance of these systems is comparable
with Schrock’s highly active yet very sensitive molybdenum system [45]. So even
tetrasubstituted olefins are accessible by ring-closing metathesis using these opti-
mized air- and moisture-stable ruthenium systems [46, 471.
Pd-catalyzed C-C-coupling reactions of the Heck type, e. g., Suzuki [48c] and
Stille [49c] cross-coupling, are excellent tools for the preparation of biaryls (see
also Section 3.1.9). The activity and stability of the catalyst is highly dependent
on the steric and electronic properties of the ligands. Sterically demanding
basic alkylphosphines e. g., tri(t-butyl)phosphine, have proven to be very effective
ligands in the Heck reaction [50] as well as in the Suzuki cross-coupling [51].
NHCs resemble those basic phosphines (see above) and therefore were tested
3.1.10.3 Cutulytic Applications 833
(NHC)Pd(P&)I,
A (NHC),Pdl,
A
A
Figure 1
0 50 100 150
as ligands in these C-C-coupling reactions. For Pd" complexes the same effect
can be observed in the Suzuki and the Stille cross-coupling as with the Ru metath-
esis catalysts: a mixed NHC-phosphine Pd" complex combines the high activity
of a bis(phosphine) compound with the high stability of a bis(NHC) complex, re-
sulting in the highest turnover number (TON) of these three types (cf. Figure 1)
[31, 521.
In contrast to the other examples, a Pd" bis (NHC) complex (10) reveals
the highest activity known to date in the Suzuki cross-coupling of chloroarenes
P31.
tBu tBu\
[$-Pd+N] N
\tBu feu'
I0
References
[I] K. Ofele, J. Organomet. Chem. 1968, 12, P42.
[2] H. W. Wanzlick, H. J. Schonherr, Angew. Chem. 1968, 80, 154; Angew. Chem., Int. Ed.
Engl. 1968, 7, 141.
[3] A. J. Arduengo 111, R.L. Harlow, M. Kline, J. Am. Chem. Soc. 1991, 113, 361.
[4] D. Enders, K. Breuer, G. Raabe, J. Runsink, J. H. Teles, J. P. Melder, K. Ebel, S . Brode,
Angew. Chem., Int. Ed. Engl. 1995, 34, 1021; Angew. Chem. 1995, 107, 1119.
[5] A. J. Arduengo 111, J. R. Goerlich, W. J. Marshall, A. J. Am. Chem. SOC. 1995, 11 7,
11027.
[6] R. W. Alder, P.R. Allen, M. Murray, A.G. Orpen, Angew. Chem. 1996, 108, 1211;
Angew. Chem., Int. Ed. Engl. 1996, 35, 1121.
[7] G. A. McGibbon, J. HruSak, D. J. Lavorato, H. Schwarz, J. K. Terlouw, Chem. Eur: J.
1997, 3, 232.
[8] R. W. Alder, C. P. Butts, A. G. Orpen, J. Am. Chem. SOC. 1998, 120, 11526.
[9] G. Maier, J. Endres, Chem. Eur: J. 1999, 5, 1590.
[lo] F. E. Hahn, L. Wittenbecher, R. Boese, D. Blaser, Chem. Eur: J. 1999, 5, 1931.
[ 1I] R. W. Alder, M. E. Blake, C. Bortolotti, A. Bufali, C. P. Butts, E. Linehan, J. M. Oliva,
A.G. Orpen, M.A. Quale, Chem. Commun. 1999, 241.
[12] M. Regitz, Angew. Chem. 1991, 105, 691; Angew. Chem., Int. Ed. Engl. 1991, 30, 674.
[I31 (a) W. A. Herrmann, C. Kocher, Angew. Chem. 1997,109,2256;Angew. Chem., Int. Ed.
Engl. 1997,36, 2162: (b) Recent review: W. A. Herrmann, Angew. Chem., 2002, in press:
Angew. Chem., Int. Ed. Engl. 2002, in press.
[ 141 C. Kocher, Dissertation, Technische Universitat Munchen (1997).
[ 151 R. Schmid, Dissertation, Technische Universitat Munchen (1997).
[ 161 T. Weskamp, W. C. Schattenmann, M. Spiegler, W. A. Herrmann, Angew. Chem. 1998,
110, 2631; Angew. Chem., Int. Ed. 1998, 37, 2490.
[I71 T. Weskamp, V. P. W. Bohm, W. A. Herrmann, J. Organomet. Chem. 1999, 585, 348.
[18] V. P. W. Bohm, C. W. K. Gstottmayr, T. Weskamp, W. A. Herrmann, J. Organomet.
Chem. 2000, 595, 186.
[ 191 L. J. GooBen, Dissertation, Technische Universitat Munchen ( 1 997).
[20] W. A. Herrmann, L. J. GooBen, M. Spiegler, Organometallics 1998, 17, 2162.
[21] W.A. Herrmann, L.J. GooBen, C. Kocher, G.R.J. Artus, Angew. Chem. 1996, 108,
2980; Angew. Chem., Int. Ed. Engl. 1996, 3.5, 2805.
[22] D. Enders, H. Gielen, G. Raabe, J. Runsink, J. H. Teles, Chem. Ber: 1996, 129, 1483.
[23] D. Enders, H. Gielen, G. Raabe, J. Runsink, J. H. Teles, Chem. Ber: 1997, 130, 1253.
[24] D. Enders, H. Gielen, G. Raabe, J. Runsink, J. H. Teles, Eur: J. Inorg. Chem. 1998, 9 13.
[25] M. Steinbeck, Dissertation, Technische Universitat Miinchen ( 1 998).
[26] C. P. Reisinger, Dissertation, Technische Universitat Munchen (1997).
[27] J. Schwarz, Dissertation, Technische Universitat Munchen (2000).
[28] J. Schwarz, V. P. W. Bohm, M. G. Gardiner, M. Grosche, W. A. Herrmann, W. Hieringer,
G. Raudaschl-Sieber, Chem. Eur: J. 2000, 6, 1773.
[29] J. C. C. Chen, I. J. B. Lin, Organornetallics 2000, 19(24), 51 13.
[30] T. Weskamp, F. J. Kohl, W. Hieringer, D. Gleich, W. A. Herrmann, Angew. Chem. 1999,
111, 1573;Angew. Chem., Int. Ed. 1999, 38, 2416.
3.1.11.1 Introduction 835
3.1.11.1 Introduction
Amphiphilic compounds with surface-active properties, such as surfactants or ten-
sides, assemble in water to form spherical aggregates. The size and shape of these
aggregates depends on the structure of the amphiphile. As a general rule amphi-
philes with one polar head group and one nonpolar alkyl chain form micelles,
836 3.1 Development of Methods
whereas amphiphiles with two alkyl chains per head group preferentially form
vesicles (Figure 1) [l].
Aqueous micelles are thermodynamically stable and kinetically labile aggre-
gates. Their formation begins above a characteristic concentration, the critical mi-
celle concentration (CMC) and above a certain temperature (Kraffts temperature).
With increasing concentration the associate morphology can change from spherical
to rod-like or hexagonal structures. The aggregation of amphiphiles in an aqueous
medium is controlled entropically due to the dehydration of the alkyl chains [2].
The association-dissociation process in micelles is very rapid, often occurring
within milliseconds, faster than most chemical reactions [3]. Micelles are relatively
small, with radii between 1.5 and 3 nm and aggregation numbers <100, in contrast
to vesicles, which have diameters of 20 nm or more. The polar head group of an
amphiphile can be either charged (anionic, cationic, zwitterionic) or neutral with
polyether or polyalcohol groups; the hydrophobic chain can contain alkyl or a
combination of alkyl and aryl groups. Table 1 displays a selection of very common
amphiphiles with their critical aggregation concentration in aqueous medium.
Due to the high polarity gradient between a hydrophilic surface and a hydro-
phobic core the micelle can solubilize polar and nonpolar reactants from the sur-
rounding water phase and thereby enhance or inhibit the rate of a reaction [4]. Any
enhancement is often designated micellar catalysis. The rate enhancement can be
due to a combination of the following effects [ 5 ] :(1) a medium effect caused by a
lower dielectric constant in the interior in water; (2) a stabilization of the transition
state owing to an interaction with the polar head group, and (3) concentration of
the reactants at the surface or by incorporation into the micelle. Other typical
effects of organized surfactants on reactants are the alteration of chemical and
photophysical pathways, alteration of quantum efficiency and ionization poten-
tials, change of oxidation and reduction properties, and finally separation of prod-
ucts and charges.
3.1.11.2 Examples of Micellar-Promoted Reactions 837
-
Table 1. Typical micelle-forming surfactants and their CMC values.
Surfactant CMC [molh-']
0
II
0 -sII -0- Na+ (SW 8.1 x
0
I
LN4 Br- (CTABr) 9.2 X lo4
I
I (DDAPs) 1.2 x
CH3(CHz)q&OO- CHz
I
CH~(CHZ)~&OO-CH 0
I II + 4.7 x lo-'"
H2C- O-P-OCHzCHzN(CH3)3
I
0-
Reactions in micelles and in the double layers of vesicles are analogous to nat-
ural membrane systems and in special cases are comparable with the function of
an enzyme (cf. Section 3.2.1). In contrast to macromolecular enzymes, amphiphile
aggregates with linked catalytic centers have a less rigid supramolecular structure.
The preorganization of an enzyme is highly selective and as a consequence en-
zyme catalysis is much more effective than micellar catalysis, a type of artifical
mimic [6].
Micellar catalysis enables water to be employed as a reaction medium, to gain
not only an enhancement in the rate of reaction but also improvements in selec-
tivity and sometimes even to allow the catalyst to be recycled in a simple manner
(cf. Section 3.1.1.1). A micellar system is a multiphase system in a colloidal
dimension and allows the microheterogenization of a catalyst under special con-
ditions [7].
rates in comparison with a dispersion in pure water. The use of optically active
ligands led to a moderate kinetic resolution of a-aminoesters.
NR &R
1 2 3
R =CH3,CnHln+, n =8,12,13,16
"green chemistry". The authors obtained good results using Sc"' or YII1triflates in
the presence of SDS or Triton X-100 as surfactants and were able to improve these
results further by using scandium tris(dodecylsu1fate) or scandium tris(dodecane-
sulfonate) ("Lewis acid-surfactant combined catalysts" or LASCs).
All C-C-coupling reactions utilizing carbon monoxide are of industrial
significance. Especially in the hydroformylation of long-chain olefins (e. g., 1-do-
decene) a phase-transfer reagent (cf. Section 3.2.4) or a micellar system is required
when aqueous conditions are employed. Early experiments were submitted by
Dror and Manassen [20] and by Matsui and Orchin [21]. Fell and Papadogianakis
[22] synthesized surface-active phosphines starting from tris(2-pyridyl) phosphine
and different long chain /?-sultones. Application of these ligands to the hydrofor-
mylation of n-tetradec- 1-ene gave approximately 80 % of n-aldehyde selectivity.
Recently, Hanson 1231 and van Leeuwen used new types of amphiphilic phos-
phine ligands with high activities and satisfying regioselectivities. The best results
with respect to the normalliso ratio (-50) were described by an amphiphilic
xanthene-derived diphosphine [24].
Reverse micelles are formed by the interaction of the polar head group of an
amphiphile with colloidal water drops in an apolar medium. This represents an
840 3.1 Development of Methods
enthalpy stabilization, in contrast to the case with aqueous micelles. AOT (bis(2-
ethylhexyl) sodium sulfosuccinate) is a favored surfactant for reverse micelles due
to the geometry of its structure, although SDS and tetraalkylammonium salts are
suitable as well. The water core of a reverse micelle can act as a microreactor for
chemical, photochemical, and enzymatic reactions.
The first example is an asymmetric reduction of different phenyl alkyl ketones
with sodium tetrahydroborate in an ephedrine-derived chiral reverse micelle [29].
The combination of R = n-C,2H25in the ephedrinium salt and R'= Ph, R2= t-Bu
in the ketone gave the best results with 84 % yield and 24 % ee.
Elsevier and co-workers [30] reported an example of a selective C-H band
activation with sodium tetrachloroplatinate in inverse micelles. A solution of
the catalyst in D 2 0 was dispersed in the presence of AOT in either n-heptane
or methylcyclohexane. CH/CD exchange was observed under mild conditions
in the CH3 groups with high selectivity.
Finally, it should be mentioned that a series of enzymes have been trapped in
reverse micelles as a method of dispersing the hydrophilic biocatalysts in a
very unpolar organic medium [31].
References
[ 11 J. H. Clint, SLirjiuctant Aggregation, Blackie, Glasgow, 1992.
[2] Y. Moroi, Micelles. Theoretical and Applied Aspects, Plenum, New York, 1992.
[3] S. Hamid, D. Shemngton, J. Chem. Soc., Chem. Commun. 1986, 937.
[4] C. A. Bunton, in Kinetics and Catalysis in Microheterogeneous Systems (Eds.: M. Grat-
zel, K. Kalyanasundaram), Dekker, New York, 1991, p. 13.
1.51 J.M. Brown, S.K. Baker, A. Colens, J.R. Darwent, in Enzymic and Non-enzymic
Catalysis (Eds.: P. Dunnil, A. Wiseman, N. Blakebrough), Horwood, Chichester, 1980,
p. 111.
References 84 1
3.1.12.1 Introduction
Metalloproteins play an important role in many biological reactions. However, but
not so surprisingly, many systems contain sulfur and act efficiently in biological
processes. For instance, proteins which contain iron-sulfur clusters not only occur
in the electron-transfer processes in living cells, but also act directly as powerful
catalysts in binding, activating substrates, and synthesizing molecules [I]. In the
past few years, the role of these metalloproteins has been investigated and under-
stood: delivering sulfur to form iron-sulfur clusters, but also producing biotin,
molybdopterin, thiamine, and some other similar entities [2]. Recently, model
compounds have been synthesized in which the pterin ligand is replaced by pro-
ligands which contain a dithiolene moiety attached to a dihydropyran ring fused to
a partially reduced pyrazine [3]. Thus, a cyclopentadienylcobalt moiety (1) has
been coordinated to the sulfur atoms of such a proligand.
1
A second model compound is provided by a stable Fe"-porphyrin alkanethio-
late complex in which the sulfur atom is protected from reactive molecules such as
0, or NO by a sterically crowded group. In this way NO can bind directly to the
metal center simulating the role played by heme proteins in the biosynthesis of
NO and in signal transduction mediated by NO [4].
However, if sulfur-containing ligands exert a determinant role in enzymatic cat-
alysis and in numerous biological processes, the opposite situation exists in het-
erogeneous catalysis. Indeed, sulfur has the disastrous, but established, reputation
of poisoning, and thus killing definitively, numerous catalysts. For instance, in the
synthesis of methanol from CO and HZ,the Cu/Zn/Al oxide-based catalysts were
known very early, but were used only after the 1970s when the technology
allowed less than 1 ppm of sulfur in synthesis gas [ 5 ] . Medium pressures can
be used (5-10 MPa and 240-260 "C). Previously, methanol was produced during
the period 1923-1970 by the BASF process operating at 320-380 "C and 34 MPa
using a Zn chromite which is resistant to sulfur at low concentrations and allows a
service life of several years. The modern trend is to reduce sulfur further in
petrochemicals, not only to preserve the lifetime of the most efficient catalysts
which have been developed, but also to respect the worldwide regulations to re-
duce the sulfur levels in transportation fuels. A contrario, the main heterogeneous
3.1.12.2 Sulfur in Curbonylution Reactions 843
catalysts which tolerate high contents of sulfur are used in desulfurization cataly-
sis. Development of highly active and selective hydrotreating catalysts in hydro-
desulfurization (HDS) processes has led the petroleum industry to develop
sulfided Co-Mo- and Ni-Mo-based materials, which consist of small clusters of
molybdenum disulfide doped with cobalt or nickel (cf. Section 3.2.13) [6]. The
active phase has been proven to form exclusively along certain types of MoS2
crystal edges [7].
Curiously, chemists have tackled homogeneous catalysis with the preconceived
idea that sulfur would also exert a strong poisonous effect. Some early studies
have nevertheless shown that Rh [8] and Pt [9] complexes containing thioethers
are active in the hydrogenation of C-C double bonds. In the low-pressure hydro-
formylation reaction, the reaction of COS - present with H2S in the syngas -
with [Rh(H)(PPh,),] affords the [Rh(SH)(CO)(PPh,),] thiol complex [ 101.
Among thiolato-bridged dirhodium complexes, the derivative [Rh2@-S’Bu)2(C0)2
{P(OMe),},], which not only contains the S’Bu bridging ligands but also the unu-
sual phosphite P(OMe)3 ligand, is an active precursor in hydroformylation [ 111.
The reaction is performed under mild conditions, mainly at 80°C, so that no
thermal stress is encountered by the catalyst. Thus, it is necessary to conclude
that the sulfur-containing ligands act as classical ancillary ligands with their
own electronic and steric properties in the coordination sphere of the metal. But
what about long-duration catalytic tests? Particularly in commercial processes,
for instance in an exothermic reaction like hydroformylation, hot spots in the reac-
tor can lead the sulfur ligand to have a poisonous effect. Experience of more than
16 years has been gained by Celanese in the Ruhrchemie plant of Ober-
hausen where the RCH/RP 0x0 process brings into operation the complex
[RhH(CO)(TPPTS),]; this tris(m-sulfophenyl)phosphine, or TPPTS, ligand con-
tains three sulfonato groups which exhibit good stability under the operating
conditions [12]. Similarly Union Carbide Corporation is said to use a rhodium-
monosulfonated triphenylphosphane complex to hydroformylate long-chain ole-
fins [131.
Numerous catalyst precursors containing sulfur ligands have been described in
the literature. They were reviewed in detail in 1999 [14], so this Section focuses
on the most important conclusions from the various catalytic reactions which have
been explored and on the more recent results reported.
Scheme 1
reactions [14, 321. Infrared and NMR investigations under a pressure of syngas
prove the addition of (2S,4S)-(-)-2,4-bis(diphenylphosphino)pentane to a Rh
cyclooctadiene precursor with formation of the species 2 in equilibrium with
the predominant hydrido mononuclear complex [Rh(H)(CO),(diphos*)] and the
dirhodium(0) carbonyl-bridged complex [Rh,(j~-CO)~(CO)~(diphos*)~].
2
Very recently the [ { CpFe( 1,2-(PPh2),-4-%u)}Rh(S-%u)(CO)] complex contain-
ing a terminal tert-butylthiolato ligand has been shown to be active in the hydro-
formylation of 1-octene at 1 MPa, but with a mediocre selectivity in linear alde-
hyde (52 %); however, the complex was recovered unchanged after catalysis [33].
A few studies have been carried out on alkoxycarbonylation, but the catalytic
activities are relatively low [14, 331.
obtained with an aromatic thioether substituent [45]. Chelating ligands have also
been designed with one phosphorus atom and a thioether group to coordinate Pd':
an X-ray and NOESY NMR spectra have shown that the PS ligand exerts a
disymmetric influence on the allylic substrate and thus on its reactivity. In order
to gain regioselectivity and enantioselectivity simultaneously, it is essential that
in addition to the electronic effects, adjusted steric effects allow a good structural
control [14, 44, 461. As the nucleophilic incoming reactant provides an external
attack on the allylic moiety, the chiral ligand should have steric groups far from
the coordination centers which differentiate strongly the two sites of attack.
Cross-coupling of an organomagnesium compound with an organic halide can
also be catalyzed by Ni, Pd, or Cu complexes containing either a macrocyclic
thioether or thioether-alkylamino ligand [ 141. Copper(1) catalyzes also the addi-
tion of an organocuprate to an a$-unsaturated ketone or ester. The enantioselec-
tivity of these cross-coupling reactions remains at a modest level for the sulfur-
containing complexes [47].
The oligomerization and polymerization of alkenes can also be catalyzed by
complexes which contain sulfur in the coordination sphere. For instance,
[Rh2(11-SRF)2(C8H12)2] catalyzes the trimerization of CF3C=CH and CF3C=CCF3
under ambient conditions [48]. [Rh { K'-O~S(O)CF~ } (PiPr,),] promotes the cyclo-
tetramerization of butadiene, and an intermediate species in which the triflate
ligand is Icl-bonded to a rhodium bis(a1lylic) C8 moiety has been intercepted
[49]. Ti and Zr complexes containing a cyclopentadienyl ligand with a
methylthio-functionalized amido side chain have shown a moderate activity in
the polymerization of ethylene, when activated with methylaluminoxane [30].
The X-ray crystal structures reveal that besides the cyclopentadienyl- and
amido-coordinated ligands, sulfur is bound to Zr, but not to Ti. However, in
this latter case, when B(C,F,), is added, the cationic Ti part of the ion-pair is pre-
sumably stabilized by coordination of the sulfur atom. Rhodium, and platinum
complexes containing crown thioethers, or dithiocarbamate and xanthate nickel
complexes, also catalyze the polymerization of ethylene [5 1, 521.
3.1.12.6 Conclusions
Numerous catalytic systems have been described in the literature which involve
sulfur-containing ligands or which are not sensitive to the presence of sulfur
atoms in the reactants. In several cases, these sulfur ligands play a spectator
role. However, it is important to consider that these ancillary ligands participate,
like any other more classical ligands such as phosphanes, to the coordination
sphere of the metal center. Due to their electronic properties, their bulkiness,
References 849
Q
us
A\
Scheme 2
and their ability to modulate them along the catalytic cycle (by retro-donation, and
due to the presence of doublets), they contribute to the capacity of the complex to
ensure all the steps of the catalytic cycle.
As in enzymes, sulfur ligands often have beneficial effects. Owing to their co-
ordination properties and their flexibility [66], they take part in the chemo-, regio-,
and even enantioselectivity of the reaction, which is the major criterion required
in modern catalysis.
References
[ l ] C. Krebs, T. E Henshaw, J. Cheek, B. H. Huynh, J. B. Broderick, J. Am. Chem. Soc.
2000, 122, 12497 and references therein.
[2] R.L. Rawls, Chem. Ing. News 2000, Nov. 20, 43.
[3] B. Bradshaw, D. Collison, C.D. Gamer, J.A. Joule, Chem. Commun. 2001, 123.
[4] N. Suzuki, T. Higuchi, Y. Urano, K. Kikuchi, T. Uchida, M. Mukai, T. Kitagawa,
T. Nagano, J. Am. Chem. Soc. 2000, 122, 12059.
[5] K. Weissermel, H.-J. Arpe, Industrial Organic Chemistry, 3rd ed., Wiley-VCH,
Weinheim, New York, 1997.
850 3. I Development of Methods
[37] M. DiCguez, A. Ruiz, C. Claver, M. M. Pereira, A.M. d’A. Rocha Gonsalves, J. Chem.
Soc. Dalton Trans. 1988, 3517.
[38] M. Eisen, J. Blum, H. Schumann, B. Gorella, J. Mol. Catal. 1989, 56, 329.
[39] H. Schumann, S. Jurgis, H. Stanislaw, P. Ekkehardt, J. Blum, M. Eisen, Chem. Ber. 1985,
118, 2738.
[40] M. Kajitani, T. Fujita, T. Okumachi, M. Yokoyama, H. Hatano, H. Ushijima,
T. Akayama, A. Sugimori, J. Mol. Catal 1992, 77, LI.
[41] H. Nishiyama, K. Itoch, in Catalytic Asymmetric Synthesis, 2nd ed. (Ed.: I. Ojima),
Wiley-VCH, New York, 2000, p. 111.
[42] K. Tamao, K Nakamura, H. Ishi, S. Yamaguchi, M. Shiro, J. Am. Chem. Soc. 1996,118,
12469.
[43] R.F. Heck, in Comprehensive Organic Synthesis (Eds.: B. Trost, I. Fleming, M.F.
Semmelhack), Pergamon Press, Oxford, 1991, p. 833.
[44] A. Pfaltz, M. Lautens, in Comprehensive Asymmetric Catalysis (Eds.: E. N. Jacobsen,
A. Pfaltz, H. Yamanato), Springer-Verlag, Berlin, 1999, p. 833
[45] J. V. Allen, J. F. Bower, J. M. J. Williams, Tetrahedron: Asymmetry 1994, 5, 1895.
[46] K. Selvakumar, M. Valentini, P. S. Pregosin, A. Albinati, Oragnometallics 1999, 18,
459 1, and references therein.
[47] T. Hayashi, in Comprehensive Asymmetric Catalysis (Eds.: E. N. Jacobsen, A. Pfaltz,
H. Yamanoto), Springer-Verlag, Berlin, 1999, p. 887.
[48] J. J. Garcia, C. Sierra, H. Torrens, Tetrahedron Lett. 1996, 37, 6097.
[49] M. Bosch, M. S. Brookhart, K. Ilg, H. Werner, Angew. Chem., Int. Ed. 2000, 39, 2304.
[50] J. Okuda, T. Eberle, T. P. Spaniol, V. Piquet-FaurC, J. Organomet. Chem. 1999, 591, 127,
and references therein.
[51] S. Timonen, T.T. Pakkanen, T. A. Pakkanen, J. Mol. Catal. 1996, 11, 267.
[52] A.M. A. Bennett, G. A. Foulds, D. A. Thornton, Polyhedron 1990, 9, 2823.
[53] D. Masui, T. Kochi, Z. Tang, Y. Ishii, Y. Mizobe, M. Hidai, J. Organomet. Chem. 2001,
620, 69.
[54] Y. Kushi, H. Nagao, T. Nishioka, K Isobe, K. Tanaka, Chem. Lett. 1994, 2175.
[55] Y. Kushi, H. Nagao, T. Nishioka, K. Isobe, K. Tanaka, J. Chem. Soc., Chem. Commun.
1995, 1223.
[56] M. Y. Darensbourg, T. Tuntulani, J. H. Reibenspies, Inorg. Chem. 1995, 34, 6287.
[57] A. Shaver, M. El-Khateeb, A.-M. Lebuis, Angew. Chem., lnt. Ed. Engl. 1996, 35, 2362.
[58] I. Kovacs, C. Pearson, A. Shaver, J. Organomet. Chem. 2000, 596, 193.
[59] Y. Horikawa, M. Watanabe, T. Fujiwara, T. Takeda, J. Am. Chem. Soc. 1997,119, 1127;
see also: B. Breit, Angew. Chem., Int. Ed. 1998, 37, 453.
[60] D. Sellmann, G.H. Rackelmann, F. W. Heinemann, Chem. Eur: J. 1997, 3, 2071.
[61] S . Lemaire-Audoire, M. Savignac, J.-P. GenEt, J.-M. Bernard, Tetrahedron Lett. 1995,
36, 1267.
[62] C. A. Tsipis, D. P. Kessissoglou, G. E. Manoussakis, Inorg. Chim. Acta 1982, 65, L 137.
[63] A. Furstner, Chem. Eur: J . 1998, 4, 567, and references therein.
[64] H. Alper, C. Crudden, K. Khumtaveeporn, .I. Chem. Soc., Chem. Cornmun. 1995, 1199.
[65] R. D. Adams, in Catalysis by Di- and Polynuclear Metal Cluster Complexes (Eds.: R. D.
Adams, F. A. Cotton), Wiley-VCH, New York, 1998, p. 283.
[66] M. Rakowski DuBois, in Catalysis by Di- and Polynuclear Metal Cluster Complexes
(Eds.: R. D. Adams, F. A. Cotton), Wiley-VCH, New York, 1998, p. 127.
Applied Homogeneous Catalysis with Organometallic Compounds
Edited by B. Cornils and W. A. Herrmann
Copyright 0 Wiley-VCH Verlag GmbH, D-69469 Weinheim, 2002
3.1.13.1 Introduction 853
COJHZ
Rh-cat.
b
I dioxane I
I co2
CO/H,
major product
Rh-cat.
b
\
major product
catalysis in SCFs. The installation and use of such equipment on a laboratory scale
requires appropriate safety considerations, but is far less demanding than often an-
ticipated. Some guidelines are available in the literature [ 11 and from commercial
suppliers of high-pressure equipment.
solve charged complexes in nonpolar carbon dioxide. For cationic species, the
groups can be introduced in the ligand attached to the catalytically active metal
center or, more conveniently, in the respective counterion. The sections below
exemplify successful applications of each of the above approaches.
In addition to the design of the solubility properties, the reactivity of organome-
tallic species toward C 0 2 [ 131 (and many other potential supercritical reaction
media) must be considered as important criteria for the choice of the catalyst.
For example, the bisallyl ruthenium complex shown in Table 1 cannot be utilized
as a precursor for ring-opening metathesis polymerization (ROMP) in scC02, be-
cause the insertion of CO, into the Ru-ally1 bond prevents the initiation mecha-
nism [14]. Metal-mediated oxygen transfer to form CO and phosphine oxide was
found to lead to deactivation of the [Ni(~od)~]/PMe~ (cod = 1,5-cis-cycloocta-
diene) catalyst system [15]. On the other hand, the reactivity of C 0 2 with metal
Table 1. Reactivity of some organometallic catalysts toward compressed COz and implications
for catalvsis in scCO? (see text for details).
Reactivity Catalysis
toward COz in scCOz
Insertion in Inactive
Ru-ally1 bond
Insertion in Hydrogenation
Rh-H bond of co:
metal components and in the ligand are crucial for sufficient solubility and hence
catalytic efficiency.
,, [Ti(O’Pr)4]/DIPT
0
(2)
liqCO2, 0°C
ee = 87%
rapid diffusion of the monomers into the precipitate and ensure high polymer-
ization rates.
Ring-closing metathesis (RCM) is also possible in scC02, leading to interesting
procedures for the synthesis of macrocyclic compounds such as the 16-membered
lactone shown in eq. (3). The strong influence of the C 0 2 density on the competi-
tion between intramolecular ring closure and intermolecular oligomerization can
be attributed mainly to two synergistic effects [9b, 381: Increasing density
leads to a decrease in the molar fraction of substrate, and hence to an effective
dilution at constant volume; this situation favors cyclization over oligomerization.
At low densities, local concentrations of substrate are significantly increased over
the bulk values due to solute/solute clustering; this favors the intermolecular
pathway over the intramolecular cyclization reaction [39].
Ru-cat.:
“7
/[=
CI.. Ph d = 0.83 g mL-1 88% yield
___
CI d = 0.55 g rnL-1 70% yield
CY3
The design of materials with high affinity for scC0, is an area of paramount im-
portance for a broader application of this solvent [40]. Whereas solubility is the
only design parameter in many potential applications [4 11, the structural modifi-
cations required to render an insoluble organometallic catalyst “C02-philic” can
affect also its catalytic performance. Such changes are kept to a minimum in
the general approach depicted schematically in Figure 2 [42]. The “C0,-philic”
side group is connected to the catalyst in the periphery of the ligand sphere
using a linker that allows control of electronic effects at the metal center. At pre-
sent perfluoroalkyl groups have been used to provide high affinity to C 0 2 for
metal catalysts almost exclusively. Just one or two CF3 groups per aryl ring can
be sufficient for catalytically relevant solubilities [43, 441, and direct fluorination
of aryl rings may also be efficient [45]. These modifications result in greatly
reduced electron densities at the metal centers as compared with the parent un-
modified catalysts [46]. The introduction of two methylene units is known to
block the electron-withdrawing effect of long perfluoroalkyl chains [47] and the
3.1.13.2 Single-Phase Catalysis Using SCFs as Solvents 859
- 0
scco,
= C0,-philic
=
side group, e.0. -(CF,),F
linker, e.g. -(CHZ)*-
100
90 I X=BARF I
80
70
-
2
s
v
60
50
a,
a, 40
30
20
10
0
la Ib la Ib la Ib
catalyst
la,R=H
1b, R = H2F6
H2 (30bar)
N/Ph
T = 40"C, po = 200 bar
t
PhACH, Ir-cat.
scco2
f Y=
0 + C2H4
T = 040°C
Ni-cat./activator
compressed C 0 2
NaOTf ---
<I%,
for efficient catalysis. A number of examples are known, however, where catalytic
reactions occur also when more than just one phase is present. In favorable cases,
some of the benefits of the supercritical state can still be retained without the need
to adjust the catalyst to the solvent properties of the SCF.
A classical example is the hydrogenation of C 0 2 in the presence of secondary
amines to yield formamides (eq. (7)). The formation of carbamates from the amine
and CO, leads to the presence of a liquid phase that cannot be dissolved in CO,
even at temperatures and pressures way beyond the critical data of pure C02.
Nevertheless, the reaction occurs with extraordinarily high turnover numbers
and reaction rates [17, 341, even with catalysts that have no solubility in scC0,
[35,72]. Most likely, the reaction occurs in the liquid phase, but the "supercritical"
C 0 2 phase ensures rapid mass transfer of the reactants (CO,, H2) and the product
(DMF) between the two phases. It has been shown recently that the addition of
ionic liquids (vide infru) can help to control the distribution of reactants, inter-
mediates, and products between the two reaction phases. Additional control
over the chemoselectivity of the transformation is thus possible by judicious
segregation of various components of the reaction mixture [36, 741.
T = 100°C 0
p"(tot) > 200 bar
CO2/HZ + [Me2NC0,][MezNHz] + H2O
Ru-cat.
* Me2N NMe2
"supercritical" "dimcarb", liquid sc-phase I-phase
(7)
The rapid mass transfer between the liquid and the supercritical phase in such
systems is not just a result of the presence of the SCF, but largely due to the
swelling of the liquid phase by dissolved CO,. Many organic liquids are able to
dissolve large quantities of CO,, leading to significant expansion of their volumes
associated with reduced densities and viscosities. Such expanded solvent systems
are already formed under pressures below the critical pressure of CO, and have
recently received attention especially for catalytic oxidation reactions [75]. CO,
is also soluble to a large extent in organic solids, leading to considerable melting
point depression in many cases [76]. Thus, "solventless" syntheses become
possible in liquefied substrates at temperatures way below their conventional
melting points. Again, both subcritical [77] and supercritical [ 181 pressures can
be applied.
H9C.4- \
COIH2
immobilzed Rh-cat.
* H9C4-CHo + H9C44-
(8)
90 I
Figure 4. The nickel catalyst for asymmetric hydrovinylation (see eq. (6)) is activated, tuned,
and immobilized in an IL/C02 continuous-flow system.
phase. Selective extraction of the products with an SCF of low solvent power
yields the product in solvent-free form, leaving behind the catalyst for further
use. This sequence has been referred to as catalysis and extraction using super-
critical solutions (CESS), but the expression may be applied in a more general
sense to all techniques described in this section.
Many of the above-mentioned reactions can be successfully coupled with an
extraction step in the CESS procedure. In the hydrogenation of imines, the con-
version of the substrate to the product is sufficient to change the solubility of
the Ir catalyst in the medium [69]. The transformation and subsequent extraction
can thus be carried out without changes in pressure and temperature, effectively
immobilizing the catalyst for at least four subsequent cycles. The low solubility
of the Grubbs metathesis catalyst allows for a similar sequence in RCM [9].
The highly “CO2-philic” fluoroalkyl-substituted catalysts are particularly useful
for this immobilization technique, as demonstrated for the hydroformylation of
various alkenes (cf. Section 3.1.1.2.1). Figure 5 shows the results of batchwise
recycling experiments using the 4-H2F6-TPPRh catalyst for 1-octene hydrofor-
mylation (eq. (8)) [28]. A pressure swing is most effective for switching from
single-phase reaction to selective extraction in this case. Rhodium contamination
of the product as low as 1 ppm is possible even under nonoptimized laboratory
conditions. Similar values are achieved in the asymmetric hydroformylation of
vinyl arenes using 3-H2F6-BINAPHOS[18]. In this case, there is also a potential
for product purification by selective extraction of the desired branched aldehyde
3.1.13.4 Conclusions and Outlook 867
100
80
20
0
1 2 3 4 5
cycle
Figure 5. Product isolation and catalyst recycling via the CESS approach in the
hydroformylation of l-octene (eq. (8)) using the C02-philic in situ catalyst
4-H2F6-TPP/[(cod)Rh(hfacacj] (4: 1).
hanced reaction rates and selectivities have been observed in a variety of reac-
tions, but their detailed understanding on a molecular basis is still limited. Highly
promising areas like oxidation or the use of C 0 2 as a solvent and feedstock have
only been touched. It is important to note, however, that the basic catalyst devel-
opment is still in its infancy in many of these areas, even in conventional solvents.
The challenge for homogeneous catalysis in SCFs is the combination of molecular
design, reaction engineering, and process development. Progress in this exciting
field of organometallic chemistry is therefore expected to originate particularly
from interdisciplinary efforts between synthetic chemists, physico-chemists, and
engineers.
References
[ l ] Chemical Synthesis Using Supercritical Fluids (Eds.: P. G. Jessop, W. Leitner), Wiley-
VCH, Weinheim, 1999.
(a) K. Zosel, Angew. Chem., Int. Ed. Engl. 1978, 17, 702; (b) M. McHugh, V. J. Kruko-
nis, Supercriticul Fluid Extraction, Buttenvorth-Heinemann, Boston, 1994; (c) S. Wells,
J. M. DeSimone, Angew. Chem., Int. Ed. Engl. 2001, 40, 5 18.
For some early reviews see: (a) P. G. Jessop, T. Ikariya, R. Noyori, Science 1995, 269,
1065; (b) D.A. Morgenstern, R.M. LeLacheur, D.K. Morita, S.L. Borkowsky,
S. Feng, G. H. Brown, L. Luan, M. F. Gross, M. J. Burk, W. Tumas, in Green Chemistry
(Eds.: P. T. Anastas, T. C. Williamson), ACS Symp. Ser: 626, American Chemical Society,
Washington DC, 1996, p. 132; (c) E. Dinjus, R. Fomika, M. Scholz, in Chemistry under
Extreme or Non-Classical Conditions (Eds.: R. van Eldik, C. D. Hubbard), Wiley, New
York, 1996, p. 219.
[4] (a) P.G. Jessop, T. Ikariya, R. Noyori, Chem. Rev. 1999, 99, 475; (b) D. Walther,
M. Ruben, S. Rau, Coord. Chem. Rev. 1999, 182, 67; (c) R. S. Oakes, A. A. Clifford,
C. M. Rayner, J. Chem. Soc., Perkin Trans I 2001, 917.
[5] W. Leitner, Top Curr: Chem. 1999, 206, 107.
[6] S.C. Tucker, M. W. Maddox, J. Phys. Chem. B 1998, 102, 2437.
[7] R. Span, W. Wagner, J. Phys. Chem. Ret Data 1996, 2.5, 1509.
[8] D.C. Wynne, M.M. Olmstead, P.G. Jessop, J. Am. Chem. Soc. 2000, 122, 7638.
[9] (a) A. Furstner, D. Koch, K. Langemann, W. Leitner, C. Six, Angew. Chem., Int. Ed.
Engl. 1997, 36, 2466; (b) A. Furstner, L. Ackermann, K. Beck, H. Hori, D. Koch,
K. Langemann, M. Liebl, C. Six, W. Leitner, J. Am. Chem. Soc. 2001, 123, 9000.
[ 101 K. Wittmann, W. Wisniewski, R. Mynott, W. Leitner, C. L. Kranemann, T. Rische, P. Eil-
bracht, S. Kluwer, J. M. Emsting, C. J. Elsevier, Chem. Eur: J. 2001, 7, 4584.
[ I l l J. Ke, B. Han, M. W. George, H. Yan, M. Poliakoff, J. Am. Chem. Soc. 2001, 123, 3661.
[12] Mass separation using SCFs was referred to as Destruktion by Zosel [2a] to emphasize
the contribution of vapor pressure (distillation = Desrillation) and polaritykolvation
(extraction = Extraktion).
[13] (a) A. Behr, Carbon Dioxide Activation by Metal Complexes, VCH, Weinheim, 1988;
(b) W. Leitner, Coord. Chem. Rev. 1996, 153, 257.
[14] C. Six, A. Wegner, W. Leitner, Organometallics 2000, 19, 4639.
[lS] U. Kreher, S. Schebesta, D. Walther, Z. Anorg. Allg. Chem. 1998, 624, 602.
[ 161 For reviews see: (a) P. G. Jessop, T. Ikariya, R. Noyori, Chem. Rev. 1995, 95, 259;
(b) W. Leitner, Angew. Chem., Int. Ed. Engl. 1995, 34, 2207.
[17] P. G. Jessop, Y. Hsiao, T. Ikariya, R. Noyori, J. Am. Chem. Soc. 1996, 118, 344.
References 869
[82] B. M. Bhanage, Y. Ikushima, M. Shirai, M. Arai, Tetrahedron Lett. 1999, 40, 6427.
[83] K. P. Johnston, K. L. Harrison, M. J. Clarke, S. M. Howdle, M. P. Heitz, F. V. Bright,
et al., Science, 1996, 271, 624.
[84] G. B. Jacobsen, C.T. Lee, Jr., K. P. Johnston, W. Tumas, J. Am. Chem. Soc. 1999, 121,
11902.
[85] (a) P. Wasserscheid, W. Keim, Angew. Chem., Int. Ed. 2000, 39, 3772; (b) T. Welton,
Chem. Rev. 1999, 99, 2071; (c) J.D. Holbrey, K.R. Seddon, Clean Products and
Processes 1999, I, 223.
[86] L. A. Blanchard, D. Hbncu, E. J. Beckman, J. F. Brennecke, Nature (London) 1999,
399, 28.
[87] R. A. Brown, P. Pollett, E. McKoon, C. A. Eckert, C. L. Liotta, P. G. Jessop, J. Am. Chem.
SOC.2001, 123, 1254.
[88] M. F. Sellin, P. B. Webb, D. J. Cole-Hamilton, Chem. Commun. 2001, 781.
[89] A. Bosmann, G. Francib E. Janssen, M. Solinas, W. Leitner, P. Wasserscheid, Angew.
Chem., Int. Ed. Engl. 2001, 40, 2691.
Applied Homogeneous Catalysis with Organometallic Compounds
Edited by B. Cornils and W. A. Herrmann
Copyright 0 Wiley-VCH Verlag GmbH, D-69469 Weinheim, 2002
3.2.1.1 Introduction
A modem survey of homogeneous catalysis would not be complete without a
discussion of enzyme-catalyzed transformations. The fact that enzymes represent
the first chiral catalysts should ensure them a place next to the most sophisticated
man-made catalysts. Although it seems odd that the catalyst has to be isolated
from cells, tissue, or organs and that sometimes whole organisms are employed
to do the work, the rapid development and success of biocatalytic processes
[ 1-1 51 for the synthesis of natural products, pharmaceuticals, and agrochemicals
[ 161 has immensely increased their acceptance among chemists. They have in part
found industrial applications, especially since many technical problems entailed -
such as enzyme stabilization, enzyme immobilization, and cofactor regeneration -
have been solved. Also, the availability of enzymes has been largely improved: of
the more than 3000 enzymes known, several hundred are commercially accessible
or can be obtained in sufficient purity through easy, well-developed procedures.
Moreover, enzymes can in principle be produced in large quantities by recom-
binant DNA techniques and their properties can be manipulated in favor of a
desired performance by directed evolution or DNA shuffling [17, 181. When en-
zyme techniques are combined with high-throughput screening systems [ 171 to
test for improved efficacy, scientists now have very powerful tools on hand to
overcome some of the classic caveats for using enzymes and thrive on their
advantages.
Due to the characteristic properties of enzymes compared with the chemical
reactions usually employed, enzymatic transformations are exceptional in several
respects.
(1) They operate under mild conditions within a pH range of 5 to 8 at tempera-
tures around 2 0 4 0 ° C in aqueous media.
(2) Many of them tolerate organic solvents [5, 12, 191.
(3) Enzymes are highly efficient catalysts, accelerating reactions by factors of
105-101*compared to the corresponding uncatalyzed reactions.
(4) Enzymes often combine a high selectivity for the reactions they promote and
the structures they recognize with a broad substrate tolerance.
( 5 ) Besides their chemoselectivity many enzymes exhibit a high degree of
diastereo-, regio-, andor enantioselectivity.
As a result of the increasing desire for complex, biologically relevant
substances and the problems connected with their efficient preparation, it is
3.2.1.2 Examples of Enzymatic Conversions 813
mainly the enantio-discriminating properties of enzymes that have led to the ex-
ponential development of the use of such complex molecules in organic synthesis.
In this revised section, some recent examples have been selected emphasizing
applications of enzymes to generation of natural products and derivatives and pre-
cursors combined with some of the latest technical developments.
Acylation
Novozyrn 435@
HO \ O h
OTBDMS
lipase
P
buffer
H7C3 HO C3H7
0
0
Scheme 1
Enantioseparation
H3C\/ Ph
H3cYPh
NH2
+
H3C\/
-
-
-
Ph acylation
immobilized lipase,* H3CYPh
NH2
-
- +
t racernization
PdIC
Scheme 2
3.2.1.2 Examples of Enzymatic Conversions 875
PPL in PPL in
MeOAc buffer
OAc OAc
OH OAc
R
OAc OH
(R)-7 (s)-7
98% 91%
92% ee ~95%ee
Scheme 3
and triethylamine was the solvent [25]. The enzyme was again the immobilized
lipase Cundidu anturctica (Novozym SP 435@).Racemization of the unreacted
enantiomer (S)-4 was achieved with Pd on charcoal. Isolated yields of 5 were
64 % with an ee of 99 %.
Another advantageous use of hydrolytic enzymes consists in the enantioselec-
tive hydrolysis of prochiral substrates, making use of the ability of these biocata-
lysts to discriminate between enantiotopic groups. An elegant way to obtain both
enantiomers (R)-7 and (S)-7 from the prochiral diol 6 is the combination of por-
cine pancreatic lipase (PPL)-mediated hydrolysis and esterification as shown in
Scheme 3 [26].
Pig liver esterase (PLE) has found extensive use for the hydrolytic cleavage of
methyl or ethyl esters of prochiral carboxylic acids.
The usefulness of hydrolases like the immobilized lipase LIP to provide chiral
substances for elaborated synthetic strategies is demonstrated in the example
represented by Scheme 4. rneso-Diol8 was quantitatively acetylated to the mono-
acetate 9, an important intermediate in the preparation of synthon 10 used for
prostaglandin syntheses [27].
_OH OAc
LIP on Celite
- OAc
* ~ -
6H
O..l,IO
,%Ao
6H THF, 10% TEA, 3 h, 25°C
a 9 10
100%
>99% ee
Scheme 4
876 3.2 Special Catalysts and Processes
As can be deduced from the examples above, availability and use of immo-
bilized enzymes (cf. also Section 3.1.1.3) has increased significantly over the
past years. When used in organic solvents immobilized enzymes often show a
greatly augmented catalytic activity due to an increased surface area and reduced
denaturation [ 19 b]. Three techniques are frequently employed to immobilize en-
zymes: simple absorption, entrapment, and covalent immobilization. Especially,
lipases with their need for an aqueous-lipid interface proved to be favorably al-
tered in their activities. Lipases entrapped in hydrophobic sol-gels made from
alkylsilanes and Si(OMe)4 showed up to 100-fold increased activity in organic
solvents [28]. Their use in water has also been demonstrated [29]. Covalent fixa-
tion of enzymes to a matrix is often achieved by cross-linking an absorbed bio-
catalyst with glutaraldehyde [30]. Surprisingly, this methodology is particularly
powerful when small cross-linked enzyme crystals (CL E O) are formed
[31, 321.
Several hydrolytic enzymes other than esterases have been applied for synthetic
purposes. One important subject is the chemoenzymatic preparation of amino
acids. An industrial method for the synthesis of unnatural D- or L-amino acids em-
ploys the enzymatic hydrolysis of hydantoins, prepared by Bucherer-Bergs con-
densation using either D- or L-hydantoinase (cf. Section 3.2.1.4) [33]. Another
efficient method of preparing natural and unnatural amino acids is the two-step
synthesis which features a Pd-catalyzed amidocarbonylation (eq. (2); cf. Section
2.1.2.4) to afford racemic N-acyl amino acids followed by enantioselective hydro-
lysis using various acylases [34].
1) co 0 0
R N +~ O Y H
I H ~ PdBr,/LiBrlH+ b R’V’&oH + H 2 N- G o H
II
0
R2
I 2) amino hydrolases 6 2 R2
-
nitrile hydratase R = H, COPh:
up to 90% ee (3)
at 30% turnover
0 0 0 OH 0
-Ornu
11 ?=?
NADPH NADP+
d o 12
77%,
m u
99.4% ee
recLBADH
Scheme 5
818 3.2 Special Catalysts and Processes
13 14
Scheme 6
NADH-dependent enoate reductases are also interesting tools for synthetic appli-
cations. They stereoselectively reduce conjugated carbonyl double bonds and those
activated by electron-withdrawing substituents, as shown in eqs. (4) and ( 5 ) [45].
R = -CH2-CH=C(CH3)2
baker's yeast - -CH2-CH(CH& (4)
R R
-CH2Ph2
95-98% ee
-
Beauveria
/\/\/OH >95%ee
xH
0
NAD' 15
FMNHZ FMN
Scheme 7
3.2.1.2 Examples of Enzymatic Conversions 879
0
Pseudomonas
putida 39-D
HO
99% ee
Scheme 8
+
1511.
O > q 0 @
NADPH + H' NADP'
16 (S)-17
COZ HCOOH
Scheme 9 FDH
(2R,3S)-18
100%
95% ee
I OH
OH
&OP
OH
- E3
OH OH
OP
E' = D-fructose-l,6-bisphosphate-aldolase
E' = D-tagatose-l,6-bisphosphate-aldolase
E3 = L-fuculose-1-phosphate-aldolase
E4 = L-rharnnulose-1-phosphate-aldolase
-
P = Po-:
x = -CH*-OP (for E ' , E ~ )
E4 +OP X = -CH3 (for E3, E4)
--
OH OH
Scheme 10
3.2.1.2 Examples of Enzymatic Conversions 88 1
one-pot-synthesis ? &OH
lr HzP2072.
OH
19
phytase 29% (from glycerol)
HZPOL phytase
*
pH4 L H z P O L
-4
glycerol phosphate fructose 1,6-bis-
OH oxidase 0 phosphate aldolase
HO&OPO~H- 0
P
0
3
H
,-,J
.H
0
. pH 7s OP03H-
+ -0
112 0 2 OH
-
OH
-
HO&OPO~H’
catalase
Scheme 11
- :XH
A (20) (eq. (7)). The enzyme solanapyrone synthase from extracts of the
phytopathogenic fungus Alternuria solunu has hence been named “Diels-
Ho
Alderase” [57].
0 ”Diels-Alderase”
20
>98% ee, 51%
(7)
p-galactosidase
from Bacillus circulans
I
HO OH
HO
lc
HO &o&OH OH Ho NHAc ' HO
OH
21
sialyltransferase
a-(2-3)- c M p ~ ~ ~
OH
HO
HO OH NHAc
Scheme 12 22
884 3.2 Special Catalysts and Processes
PAOB Q PhAcOZ
glucosidase
H O G 0 t
Ho OH )fN,R
Q
Figure 1 Gloc
I
s
w
0
- -
Aloc -C ys Met - Gly 0
Pal
-
+
NMe3
Br-
3.2.1.2 Examples of Enzymatic Conversions
- choline
esterase
Aloc- Cys- Met -Gly -OH
I
s\
1
Pal
H-Leu- Pro-Cys-
5,
I
OMe
Far
885
26
Aloc -7ys-OH t
H - Met - GIy -Leu- Pro-?ys -OMe
s, Far
1) AcOZ-Met-Gly-OH
carbodiirnide
2) lipase
1
H -Leu- Pro-Cys -OMe
I
s, Far
lipase
~ o ~ O y ~ - L e u - P r Io - C y s - O M e
I
0 S 4 y - y\ - y \
Y
Scheme 14 Far
886 3.2 Special Catalysts und Processes
was discovered that a single proline can mimic the active site of an aldolase. High
ee values were obtained with either acetone or hydroxyacetone, generating one or
two new stereocenters in fair to excellent yields, respectively (eqs. (8) and (9)).
This reaction seems to be well suited to industrial application, because of its sim-
plicity and low costs [78].
@)-Proline
/k
(20 VOI %)
+ H
I
b
(30-40rnol%)
DMSO,25"C,2d
~
I
97%
96% ee
(8)
(R)-30
4 OH
+ H q
(L)-Proline
(20-30 mol%)
DMSO,25"C, 1-3;
62%
20:l dr
99% ee
(9)
A very recent topic has so far received little attention, but will most probably
develop to great importance in bioorganic chemistry: the use of enzymes for ligat-
ing peptides [79]. Peptide cyclization to form the antibiotics tyrocidine A and gra-
micidin S was achieved with the thioesterase domain of tyrocidine synthetase
[79 a]. a-Chymotrypsin catalyzed the condensation of larger peptide fragments
to form an active sequence of the human thyroid anchoring protein Ht31 [79 b].
The synthetic peptide was able to abolish forskolin-induced outward chloride
currents in guinea pig ventricular myocytes.
In 1995 Menger et al. [60] again delivered evidence for an alternative mecha-
nism for Rebek’s self-replicating system. The aminolysis of simple naphthoyl and
benzoyl esters, both without any hydrogen-bonding sites, is catalyzed by Rebek’s
“template” 44. In Menger’s non-self-replicative mechanism the catalysis arises
from the fact that the amide group can stabilize a zwitterionic tetrahedral inter-
mediate and does not invoke a termolecular complex. Catalysis is predicted
upon an amide group functioning with the bimolecular complex. The new me-
chanism accommodates a trivial autocatalysis, but is not self-replicative.
The “self-assembling’’ principle has begun to be exploited by chemists in the
design of synthetic molecular receptors. Hunter and co-workers [611 describe
the use of metalloporphyrin coordination chemistry to build up the self-association
of a very stable cyclic porphyrin dimer 45 which recognizes derivatives of
terephthalic acid (46, 47) through hydrogen-bonding interactions (Scheme 15).
A further interesting application of self-assembly is the synthesis of a chromo-
phore containing five porphyrin units [62]. Acting as a model for light-collecting
porphyrin adducts, it is important for the understanding of energy and electron
transfer in natural photosynthetic active centers. If meso-tetra(4-pyridy1)porphyrin
I R
46 R = R * = pentyl
47 R = H, R‘ = pentyl
45
Scheme 15. Hunter’s stable cyclic porphyrin dimer 45, which is able to recognize derivatives
of terephthalic acid 46, 47 through hydrogen-bonding interactions.
3.2.2.7 Self-Organization 933
48
Zn4 - tetramer
50 (48 + 49)
(H2-Py,P, 49) is added to a solution of the cyclic tetrameric Zn4-48, it leads to the
formation of a strong 1: l-complex 50.
Stoddart and co-workers developed the efficient template-directed one-pot syn-
thesis of the [2]catenane from a bipyridinium salt, bis(bromomethyl)benzene, and
a paracyclophane crown ether [63]. The dominant, noncovalent interactions in-
volved are based on electrostatic and dispersive forces brought about by the reci-
934 3.2 Special Catalysts and Processes
51
1 Et3N / CHC13
{ 0
52
3.2.2.8 Further Developments and Applications 935
OMe
.OMe
o=.s
W
53b
Recently Vogtle and co-workers synthesized the first catenanes (Structure 53)
and rotaxanes containing sulfonamide units. The sulfonamide catenanes 53a,
53b have a topologically chiral structure [67].
ing the folding of artificial proteins. According to this concept, peptide blocks
leading to formation of secondary structure are covalently attached to a topologi-
cally tailor-made template. The template serves to direct the peptide chains into a
characteristic three-dimensional structure, as in proteins. The resulting macromo-
lecules are described by Mutter et al., in accord with the method used in their for-
mation, as “template-associated synthetic proteins” (TASPs). In contrast with the
other template molecules discussed here, in this case the template results in the
stabilization of a specific conformation rather than in supporting the formation
of a covalent link.
The remarkable specificity of a monoclonal antibody has been used by Schultz
and co-workers [7 13 to control the selective reduction of the carbonyl compound
54 with NaBH3CN (eq. (3)). The observed enantiomeric excess of 96% (S)-55
cannot be obtained with conventional chemical methods.
54
1NaBH3CN
antibody
(3)
55 ( S ) : 9 6 . 3 % e e
Use of polymers in place of discrete metal ions or neutral molecules gave rise to
the template polymers [72] of Bystrom et al. If the term “template” is taken in its
original meaning borrowed from photography, the template polymers are actually
templates in the true sense. In a process similar to that used in photography, im-
pressions (macromolecular niches) are initially generated on the surface (or in the
interior) of the polymer by so-called “imprint molecules”. If the molecular imprint
contains appropriate functional groups, molecules can be adsorbed and chemically
converted with regio- and stereoselectivity (Figure 4).
The selective reduction of steroid ketones by means of LiAlH,-activated tem-
plate polymers can be carried out following the principle of an ion exchanger.
Although the application of polymers in template syntheses is currently limited,
and the reactions do not always run satisfactorily, this method appears to be a
landmark for future rational syntheses. Microporous phases with three-dimen-
sional lattice networks and defined pore structures and sizes can be obtained by
the use of molecules or hydrated ions of alkali metals or alkaline earth metals
as templates [73]. A concept developed by the Mobil Oil Company for the syn-
thesis of porous materials employs a regular arrangement of molecules formed
3.2.2.9 Conclusions and Outlook 937
Figure 4. Niches, which allow regio- and stereoselective conversion of the substrate, are
produced on the surface of the polymer by “imprint” molecules. For the steroidal
ketone selected here only a specific polymerhbstrate binding leads to chiral
transfer of the hydride from the concave template to the carbonyl group of the guest
(a). All other polymerhbstrate bindings are unsuitable for steric reasons (b) and do
not lead to the desired reaction (at the carbonyl group).
interactions and molecular recognition most often play a key role in these cases.
Such a “supramolecular catalysis” [75] is not only of interest in building up, for
example, analagous enzyme or antibody catalytic systems, but could also achieve
technical importance. Thus it is a worthwhile subject for basic as well as industrial
scientists, especially as far as the perspectives of homogeneous catalysis are con-
cerned.
References
[la] N. V. Gerbeleu, V. B. Anon, J. Burgess, Template Synthesis of Macrocyclic Compounds,
Wiley-VCH, Weinheim 1999; T. J. Hubin, A. G. Kolchinski, A. L. Vance, D. H. Busch,
Template Control of Supramolecular Architectures, in: Advances in Supramolecular
Chemistry, Vol. 5 , p. 237, JAI Press, 1999; F. Diederich, P. J. Stang, Template Directed
Synthesis, Wiley-VCH, Weinheim 2000.
[lb] N. F. Curtis, J. Chem. Soc. 1960, 4409; M. M. Jones, Ligand Reactivity and Catalysis,
Academic Press, New York, 1968; P. A. Chaloner, Handbook of Coordination Catalysis
in Organic Chemistry, Buttenvorths, London, 1986. Overviews: F. Vogtle, R. Hoss,
Angew. Chem. 1994, 106, 389; Angew. Chem., Int. Ed. Engl. 1994, 33, 37.5; S. Ander-
son, H. L. Anderson, J. K. M. Sanders, Acc. Chem. Res. 1993, 26, 469.
[2] M. Lahav, Het. Chem. Rev. 1994, 1(2), 159.
[3] G. A. Melson (Ed.), Coordination Chemistry of Macrocyclic Compounds, Plenum, New
York, 1979; S. M. Nelson, F. S. Esho, M. G. B. Drew, J. Chem. Soc., Dalton Trans.
1982, 407; D. K. Mitchell, J.-P. Sauvage, Angew. Chem. 1988, 100, 98.5; Angew.
Chem., Znt. Ed. Engl. 1988, 27, 930; C. 0. Dietrich-Buchecker, J.-P. Sauvage, Chem.
Rev. 1987, 87, 795.
[4] M. C. Thompson, D. H. Busch, J. Am. Chem. SOC.1962, 84, 1762.
[5] Critical considerations of the “cesium-effect” in macrocyclization, which is not generally
regarded as a template effect: C. Galli, Org. Prep. Proced. Int. 1992, 24, 285. The term
“cesium-effect’’is thus misleading, as the cesium atom itself is not responsible for the rate
acceleration, the higher yield, or the cyclooligomer selectivity. The effect seems to be
caused, for example, by aggregation of cesium carbonate (often added as auxiliary
base), which sets up a specific basicity/nucleophilicity of the reaction medium, see
also: A. Ostrowicki, E. Koepp, F. Vogtle, Top. Curr: Chem. 1991, 161, 37.
[6] D. Wohrle, G. Meyer, Kontukte (Darmstadt) 1985, 3, 38.
[7] F. Vogtle, Supramolekulare Chemie, 2nd ed., Teubner, Stuttgart, 1992, Chapter 2.2 (Eng-
lish translation: Supramolecular Chemistry, Wiley, Chichester, 1991, 1993); J.-M. Lehn,
Supramolecular Chemistry, VCH, Weinheim, 1995.
[8] [4]- and [Slcatenanes: D. B. Amabilini, P. R. Ashton, A. S. Reder, N. Spencer, J. F. Stod-
dardt, Angew. Chem. 1994, 106, 450; Angew. Chem., Int. Ed. Engl. 1994, 33, 433.
191 J.-P. Sauvage, C. 0. Dietrich-Buchecker, J. Guilhem, C. Pascard, Angew. Chem. 1990,
102, 1202; Angew. Chem., Int. Ed. Engl. 1990, 29, 1154; J.-C. Chambron, V. Heitz,
J.-P. Sauvage, J. Chem. Soc., Chem. Commun. 1992, 1131.
[lo] J.-F. Nierengarten, C. 0. Dietrich-Buchecker, J.-P. Sauvage, J. Am. Chem. Soc. 1994,
116, 375.
[ l l ] J.-P. Sauvage, Nature’s 3rd Int. Con$ in Europe, Paris, April 27-28, 1995, J.-C. Cham-
bron, C. 0. Dietrich-Buchecker, V. Heitz, J.-F. Nierengarten, J.-P. Sauvage, C. Pascard,
J. Guilhem, Pure Appl. Chem. 1995, 67(2), 233; J.-C. Chambron, C. 0. Dietrich-Buch-
ecker, J.-F. Nierengarten, J.-P. Sauvage, Pure Appl. Chem. 1994, 66(7), 1543.
References 939
[40] Y. Kobuke, Y. Sumida, M. Hayashi, H. Ogoshi, Angew. Chem. 1991,103, 1513; Angew.
Chem., lnt. Ed. Engl. 1991, 30, 1496.
[41] A. C. Benniston, A. Harriman, Synlett 1993, 223.
1421 D. H. Busch, N. A. Stephenson, Coord. Chem. Rev. 1990, 100, 119.
[43] M. C. Thompson, D. H. Busch, J. Am. Chem. SOC. 1962, 84, 3744.
1441 A. Eschenmoser, Pure Appl. Chem. 1963, 7, 297.
[4S] E. K. Barefield, Inorg. Chem. 1972, 11, 2273.
[46] S. R. Cooper (Ed.), Crown Compounds, VCH, Weinheim, 1992.
[47] S. Anderson, H. L. Anderson, J. K. L. Sanders, Angew. Chem. 1992, 104, 921; Angew.
Chem., Int. Ed. Engl. 1992, 31, 907; see also S. Anderson, H. L. Anderson, J. K. L.
Sanders, Ace. Chem. Res. 1993, 26, 469.
[48] D. Philp, J. F. Stoddart, Synlett 1991, 445.
[49] N. Nishino, H. Mihara, H. Koyota, K. Kobata, T. Fujimoto, J. Chem. Soc., Chem. Com-
mun. 1993, 162.
[50] J.-L. Mascarenas, K. C. Hayashibara, G. L. Verdine, J. Am. Chern. Soc. 1993, 115,
373.
[51] Y. Jenkins, J. Barton, J. Am. Chem. Soc. 1992, 114, 8736.
[S2] R. Rubin, T. L. McKee, E. T. Kool, J. Am. Chem. Soc. 1993, 115, 360.
[S3] P. N. W. Baxter, J.-M. Lehn, J. Fischer, M.-T. Youinou, Angew. Chem. 1994, 106, 2432;
Angew. Chern., Int. Ed. Engl. 1994, 33, 2284; see M. Fujita, Y. J. Kwon, 0. Sasaki,
K. Yamdguchi, K. Ogura, J. Am. Chem. Soc. 1995, 117, 7287.
[54] G. S. Hanan, C. R. Arana, J.-M. Lehn, D. Fenske, Angew. Chem. 1995, 107, 1191;
Angew. Chem., Int. Ed. Engl. 1995, 34, 1122.
[S5] C. A. Hunter, Angew. Chem. 1995, 107, 1180; Angew. Chem., Int. Ed. Engl. 1995,
34, 1079.
[S6] M. Fujita, F. Ibukuro, K. Yamaguchi, K. Ogura, J. Am. Chem. SOC. 1995, 117, 4175.
[57] M. M. Conn, E. A. Wintner, J. Rebek, Jr., J. Am. Chern. SOC. 1994, 116, 8823.
[%I F. M. Menger, A. V. Eliseev, N. A. Khanjin, J. Am. Chem. Soc. 1994, 116, 3613.
[S9] R. J. Pieters, I. Huc, J. Rebek, Jr., Tetrahedron 1995, 51(2), 485; E. A. Wintner, M. M.
Conn, J. Rebek, Jr., J. Am. Chem. SOC. 1994, 116, 8877.
1601 F. M. Menger, A. V. Eliseev, N. A. Khanjin, M. J. Sherrod, J. Org. Chern. 1995,
60, 2870.
[61] C. A. Hunter, L. D. Sarson, Angew. Chem. 1994, 106, 2424; Angew. Chem., lnt. Ed.
Engl. 1994, 33, 2313.
[62] S. Anderson, H. L. Anderson, A. Bashall, M. McPartlin, J. K. M. Sanders, Angew. Chem.
1995, 107, 1196; Angew. Chem., Int. Ed. Engl. 1995, 34, 1096; see D. W. J. McCallien,
J. K. M. Sanders, J. Am. Chem. Soc. 1995, 117, 6611.
[63] (a) C. L. Brown, D. Philp, J. F. Stoddart, Synlett 1991, 462; (b) B. Odell, M. V. Redding-
ton, A. M. Z. Slawin, N. Spencer, J. F. Stoddart, D. J. Williams, Angew. Chem. 1988,
100, 160S;Angew. Chem., lnt. Ed. Engl. 1988, 27, 1547.
[64] D. B. Amabilino, P. R. Ashton, A. S. Reder, N. Spencer, J. F. Stoddart, Angew. Chem.
1994, 106, 1316; Angew. Chem., Int. Ed. Engl. 1994, 33, 1286.
[6S] D. B. Amabilino, P. R. Ashton, M. Belohradsky, F. M. Raymo, J. F. Stoddart, J. Chem.
SOC., Chem. Commun. 1995, 751.
A. G. Johnston, D. A. Leigh, R. J. Pritchard, M. D. Deegan, Angew. Chem. 1995, 107,
1324, 1327;Angew. Chem., Int. Ed. Engl. 1995, 34, 1209, 1212.
S. Ottens-Hildebrandt, T. Schmidt, J. Harren, F. Vogtle, Liebigs Ann. 1995, 1855;
F. Vogtle, R. Jager, M. Handel, S. Ottens-Hildebrandt, W. Schmidt, Synthesis 1996,
in press.
S. Rumney IV, E. T. Kool, Angew. Chem. 1992,104, 1686; Angew. Chem., lnt. Ed. Engl.
1992, 31, 1617.
3.2.3.1 Introduction 94 1
3.2.3.1 Introduction
Decoupling the residence time of a homogeneous catalyst and reactants in a reac-
tor is an important aspect of process development. The aim is to achieve high total
turnover numbers (TTNs) for the catalyst in order to reduce the product-specific
catalyst costs, to obtain easy recovery of the catalyst for its repeated use, and to
facilitate downstream processing. In continuously operated reactors reaction con-
ditions such as reactant concentrations can be controlled more accurately than in
batch processes, resulting in (for example) higher selectivities (cf. Section 3.1.4).
To address these problems, anchoring of homogeneous catalysts to insoluble sup-
ports (inorganic materials or organic polymers) has been used most often (cf. Sec-
tion 3.1.1.3). The main problems related to this approach are the nonuniform and
partly unknown structures of the resulting heterogeneous catalysts, mass transport
limitations due to hindered diffusion, leaching, and a low catalytic activity. Since
the 1970s there have been several attempts to recover homogeneously soluble
catalysts using membranes. An inherent advantage of this approach is the possi-
bility of adding fresh catalyst even in continuously operated reactors, which is im-
possible in the case of fixed-bed reactors (cf. Section 3.1.1.6). Until now, however,
no data for industrial processes using this approach have been published. In con-
trast, in biotechnology, enzyme membrane reactors, in which the soluble enzyme
is retained behind an ultrafiltration membrane, are used on a multi-100 ton scale
for industrial synthesis of fine chemicals. The application of such reactors has
been reviewed quite recently [ 1-41.
In this section, after a classification of the different types of membrane reac-
tors, selected examples including some of the most recent developments in asym-
metric synthesis, highlight the potential of this approach (cf. Sections 2.9 and
3.3.1).
942 3.2 Special Catalysts and Processes
Figure 1. Examples of membrane reactors in which the membrane acts in different ways:
(a) Catalytically active membrane, where the membrane material itself is
catalytically active or the catalyst is immobilized within the membrane.
(b) Selective removal of product by a selective membrane - the immobilized
catalyst is present in a fixed or fluidized bed.
(c) The soluble catalyst is retained by a membrane, through which educts and
products can pass.
E = educt; P = product; C = catalyst; sC = soluble catalyst.
Table 1. Examples of the use of membrane reactors.")
Reactor typeb' Membrane material Reaction Catalyst Ref.
AI2O3impregnated with catalyst Claus reaction PA1203
A1203impregnated with catalyst Reduction of NO, v205
a) From several examples given in the literature only a representive one is taken.
') RO = reverse osmosis; UF = ultrafiltration.
Table 1. (Continued)
Reactor typeb) Membrane material Reaction Catalyst Ref.
1(b) Polymer Regeneration of cofactors in Oxidoreductase ~ 7 1
enzymic reductions
1(c)-UF Organic polymer Enantioselective hydrolysis of Aminoacylase [4, 281
ruc-N-acylmethionine
1(c)-UF Organic polymer C-C bond formation Aldolase
1(c)-UF Pol yamide Hydrogenation, hydroformylation Rh complex; phosphane
bound to polystyrol
1(c)-RO Polyimide Hydrogenation Ru-phosphane complex
I(c)-RO, UF Cellulose acetate, silicone rubber Hydroformylation Rh-carbonyl complex
1 (c)-RO Silicone rubber Hydroformylation Coxarbonyl complex
1(c)-RO Polyimide Hydroformylation Rh-phosphane complex
or Co-carbonyl complex
1(c)-UF Alumindgraphite Epoxidation W-phosphate complex
1(c)-UF Organic polymer Reduction of NAD(P)' Rh complex, bipyridyl
bound to PEG
1(c)-UF Polyaramide Hydroformylation Rh catalyst with long-
chain amines
1(c)-UF Polyaramide Enantioselective addition of Ligand bound to soluble
dialkvlzinc to aldehvdes methacrylate
RO = reverse osmosis; UF = ultrafiltration.
Table 1. (Continued)
Reactor typeb’ Membrane material Reaction Catalyst Ref.
1(c)-NF Polyphenylene oxide Enantiomeric ketone reduction Oxaborolidine/soluble 158, 671
polystyrene
1(c)-NF Polyphenylene oxide Acylation Pyridine/dendrimers 1711
1(c)-NF Polyphenylene oxide Kharasch addition Dendritic Ni catalyst [591
1(c)-NF Polyphenylene oxide Allylic substitution Dendritic Pdlphosphine 1601
1(c)-NF Polyphenylene oxide Hydrovinylation Dendritic Pdphosphine 1751
1(c)-NF Polyphenylene oxide Allylic alkylation Dendritic Pdphosphine [76]
1(c)-NF Polydimeethy lsiloxane Hydroformylation Rhlorganophosphite I781
1(c)-NF Regenerated cellulose Asymmetric hydrogenation RhBPPM in micelles [61]
b, RO = reverse osmosis: UF = ultrafiltration
B
R
F
a
3.2.3.3 Membrane Reactors for Homogeneously Soluble Catalysts 947
the total turnover number, which would result in a cost reduction. The older litera-
ture deals with the application of different membrane types in organic solvents.
More recently, water-soluble catalysts have become important as they can be
recovered simply by extraction [40]. However, membrane processes for phase
separation have also been reported [41] (cf. Section 3.1.1.6). Over the years,
the number of companies selling more stable and better-defined membranes has
been increasing significantly. Surveys of available membranes [42, 44, 55, 631
have been published. Supported liquid membranes have been used for cleavage
of racemates [46].
-
0 i) hexane, 4
HO H
ii) H30+
) + ZnEt2
Ph Ph
1 2 3
HO
@ = soluble support
Ph
The reaction chosen is very suitable for process development as it occurs only
in the presence of the catalyst. A leakage from the reactor would cause a decrease
in conversion due to a lowered volumetric activity, yet no change in the enantio-
meric excess (ee) of the product. The membrane used is a solvent-stable poly-
aramide membrane NadirTMUF PA20, cut off 20000 g mol-', having a retention
of more than 99.8% for the polymer-enlarged ligand 4. The ee which can be
reached with 4 is somewhat lower than with the noncoupled ligand (80 % com-
pared with 97 %), but still higher than for ligands immobilized on insoluble sup-
ports [47]. In the continuously operated reactor an ee of the same order of mag-
nitude can be reached. Based on the ratio of concentrations and the time for which
the reactor has been operated, the total turnover number for the chiral ligand has
been raised 10-fold, from 50 to 500.
The use of membrane reactors is favorable not only with respect to an increase
in the total turnover number. In certain cases the selectivity can also be increased
by applying high concentrations of the soluble catalyst together with making use
of the behavior of a continuously operated stirred-tank reactor. Basically, this is
also possible with a catalyst coupled to an insoluble support, but here the maxi-
mum volumetric activity is limited by the number of active sites per mass unit
of the catalyst. This has been shown for the enantioselective reduction of ketones
(eq. (2)) such as acetophenone 5 with borane 6 in the presence of polymer-
enlarged oxazaborolidines 8 and 9 [65-671.
+BH38w2 MeOH
i) THF,
ii) 8 or 9
t
3 (2)
5 6 w 7
3.2.3.3 Membrane Reactors for Homogeneously Soluble Catalysts 949
8 9 (cf. Figure 3)
Besides the fast catalyzed reaction leading to the desired enantiomer, the
slower, non-catalyzed reduction leading to the racemate also takes place. The lat-
ter may be suppressed by high catalyst concentrations and low substrate concen-
trations. Typically 5 to 10 mol % of the oxazaborolidine is used, and the ketone is
slowly added to a solution of the catalyst and the borane. This reaction is used on
a kilogram-scale for the production of chiral intermediates [68, 691. On the basis
of the kinetic parameters, the operating conditions for the continuously operated
membrane reactor were estimated [.52, 53, 671. An increasing catalyst concentra-
tion corresponding to an increasing Damkohler number (the product of catalyst
concentration, residence time, and rate constant; it can be regarded as the product
of probability of reaction and residence in the reactor [5 I]) leads to higher enan-
tioselectivities. This behavior is more pronounced at higher substrate concen-
trations. Results for a typical experiment for the reduction of acetophenone to
(R)-1-phenylethanol, (R)-7, are given in the following. Under these conditions
published, a space-time yield of 290 g L-' d-' and a TTN of 120 have been
achieved. For this combination of substrate and catalyst the maximum ee is
94 %. For the catalyst 9 and tetralone ee > 99 % has been achieved [67]. Increas-
ing the substrate concentration to 2.50 mmol L-' and decreasing the catalyst con-
centration and residence time increased the space-time yield to 1400 g L-' d-' and
the TTN up to 560 [67]. In a batch reactor without recovery of the catalyst, that
would correspond to a catalyst concentration of only 0.18 mol %. A similar ap-
proach has been published recently with an increase of the TTN to 1400 [%I.
In this case a polymer-enlarged oxazaborolidine based on hydroxyproline has
been used.
Besides the use of homogeneously soluble polymethacrylates or poylstyrene, as
for the examples described above, other soluble supports may be used in order to
yield a catalyst which can be retained by ultra- or nanofiltration membranes. Sev-
eral groups have introduced catalysts (chiral and nonchiral) coupled to dendrimers
and dendrimer-like structures [54, 59-76]. Compared with catalysts coupled to
polymers, such complexes offer the advantage of a more defined structure.
Thus, the number of active sites can be controlled more accurately. As these
will be present at the surface of a globular structure they will be easily accessible.
References 95 1
the other hand, the catalyst has already been removed from the product solution by
the filtration step, thus simplifying downstream processing. Currently nanofiltra-
tion membranes do not in every case fulfill the demand for stability and repro-
ducibility. This, in general, seems to be less of a problem for ultrafiltration
membranes, making them the better choice if the polymer is large enough.
Nevertheless, there is a need for further studies, e. g., on possible interaction of
membrane materials with the catalyst.
References
[ l ] U. Kragl, D. Vasic-Racki, C. Wandrey, Chem.-Ing.-Tech. 1992, 64, 499; U. Kragl,
D. Vasic-Racki, C. Wandrey, Indian J. Chem. 1993, 32B, 103.
[2] A. S. Bommarius in Biotechnology, Vol. 3, Bioprocessing (Eds.: H.-J. Rehm, G. Reed,
A. Puhler, P. Stadler, G. Stephanopoulos), VCH, Weinheim, 1993, pp. 4 2 7 4 6 6 .
[3] D. M. F. Prazeres, J. M. S. Cabral, Enzyme Microb. Technol. 1994, 16, 738.
[4] U. Kragl in Industrial Enzymology (Eds.: T. Godfrey, S. West), 2nd ed., MacMillan,
Hampshire, 1996.
[S] Search in the Science Citation Index database from 1994 until spring 2001 using the
search term “membrane and reactor”. For a more thorough search details on the
membrane processes such as ultrafiltration have to be included in the term as well.
[6] T. T. Tsotsis, A. M. Champagnie, S. P. Vasileiadis, Z. D. Ziaka, R. G. Minet, Sep. Sci.
Technol. 1993, 28, 397.
[7] V. M. Gryaznov, Platinum Met. Rev. 1986, 30, 68.
[8] J. Shu, B. P. A. Grandjean, A. van Neste, S. Kaliaguine, Can. J. Chem. Eng. 1991,
69, 1036.
[9] H. P. Hsieh, Catal. Rev.-Sci. Eng. 1991, 33, 1 .
[lo] K. Keizer, V. T. Zaspalis, T. J. Burggraaf, Muter: Sci. Monogl: 1991, 660, 2511.
[ l l ] G. Saracco, V. Specchia, Catal. Rev.-Sci. Eng. 1994, 36, 305.
[ 121 E. Drioli, A. Basile in Prepr: Aachener Membrane Colloquium, GVC.VD1, Diisseldorf,
1995, pp. 105-120.
[13] J.-A. Dalmon in Handbook of Heterogeneous Catalysis (Eds.: G. Ertl, H. Knozinger,
J. Weitkamp), VCH, Weinheim, 1997.
[14] H. J. Sloot, G. F. Versteeg, W. P. M. van Swaaij, Chem. Eng. Sci. 1990, 45, 2415.
[15] V. T. Zaspalis, W. van Praag, K. Keizer, J. G. van Ommen, J. R. H. Ross, A. J. Burggraaf,
Appl. Catal. 1991, 74, 249.
[I61 F. X. Malcata, C. G. Hill jr., C. H. Amundsen, Biotechnol. Bioeng. 1992, 39, 984.
[17] Sepracor Inc. (J. L. Lopez, S. L. Mattson), WO 9.006.996 (1990); Sepracor Inc. (S. L.
Matson, S. A. Wald, C. M. Zepp, D. R. Dodds) US 5.077.217 (1991).
[18] J. L. Lopez, S. A. Wald, S. L. Matson, J. A. Quinn, Ann. N.I.: Acad. Sci. 1990, 613, 155.
[19] D. J. Edlund, W. A. Pledger, J . Membl: Sci. 1993, 77, 255.
[20] J. K. Ali, E. J. Newson, D. W. T. Rippin, Chem. Eng. Sci. 1994, 49, 2129.
[21] N. Itoh, AlChE J. 1987, 33, 1576.
[22] J. N. Armor, Chemtech 1992, 557.
[23] K. Omata, S. Hashimoto, H. Tominaga, K. Fujimoto, Appl. Cat. 1989, 52, L1.
[24] V. M. Gryaznov, V. I. Vedernikov, S. G. Gul’yanova, Kinet. Catal. 1986, 26, 129.
[25] S. Chen, H. Fan, Y.-K. Kao, Chem. Eng. J. 1992, 49, 35.
[26] R. Waldburger, F. Widmer, W. Heinzelmann, Chon.-Ing.-Tech. 1994, 66, 850.
[27] Bend Research Inc. (P. van Eikeren), EP 349.204 (1989).
[28] A. S. Bommarius, K. Drauz, H. Klenk, C. Wandrey, Ann. N.Y Acad. Sci. 1992,672, 126.
952 3.2 Special Catalysts and Processes
[29] E. Bayer, V. Schurig, Angew. Chem. 1975, 87, 484; Angew. Chem., Int. Ed. Engl. 1975,
14, 493.
[30] L. W. Gosser, W. H. Knoth, G. W. Parshall, J. Mol. Catal. 1977, 2, 253.
[31] BP Chemicals Ltd. (J. E. Ellis), GB 1.312.076 (1973).
[32] Imperial Chemical Industries Ltd. (W. Featherstone, T. Cox), GB 1.432.561 (1976).
[33] Enichem S.p.A. (N. Andriollo, G. Cassani, P. D’Olimpio, B. Donno, M. Ricci), EP
0.586.009 (1994).
[34] E. Steckhan, S. Henmann, R. Ruppert, J. Thommes, C. Wandrey, Angew. Chem. 1990,
102, 445; Angew. Chem., Int. Ed. Engl. 1990, 29, 388.
[35] U. Meyer-Blumenroth, J. Schneider in Prepr: Aachener Membrane Colloquium,
GVC.VD1, Dusseldorf, 1991, pp. 329-352.
[36] Hoechst AG (H. Bahrmann, M. Haubs, W. Kreuder, T. Muller), DE 3.842.819 (1990).
[37] U. Kragl, B. Bossow-Berke, J. Danzig, C. Wandrey, Dechema Monographs 1993,
129, 223.
[38] C. Dreisbach, Ph. D. Thesis, University of Bonn (Germany), 1994.
[39] U. Kragl, C. Dreisbach, Angew. Chem. 1996, 108, 684; Angew. Chem., Int. Ed. Engl.
1996, 35, 642.
[40] W. A. Henmann, C. W. Kohlpaintner, Angew. Chem. 1993, 105, 1588; Angew. Chern.,
Int. Ed. Engl. 1993, 32, 1524.
[41] Exxon Chemical Patents Inc. (J. R. Livingston, E. J. Mozeleski, G. Sartori), WO 93/
04029 (1993).
[42] R. Reidy, Profile of the International Filtration and Separation Industry, Elsevier,
Oxford, 1993.
[43] Prepr: Aachener Membrane Colloquium, GVC.VD1, Dusseldorf, 1995, pp. 525-548.
[44] R. Rautenbach, A. Groschl, Desalination 1990, 77, 73.
[45] J. T. F. Keurentjes, L. J. W. M. Nabuurs, E. A. Vegter, Proc. Chiral ’94 USA,Reston,
Virginia, USA, 1994, pp. 39-40.
[46] R. A. Sheldon, Chirotechnology: Industrial Synthesis of Optically Active Compounds,
Marcel Decker, New York, 1993.
[47] S. Itsuno, J. M. J. Frechet, J. Org. Chem. 1987, 52, 4140.
[48] K. Soai, S. Niwa, Chem. Rev. 1992, 92, 833.
[49] The copolymer was a gift of Bayer AG, Leverkusen, Germany; it contains 0.75 mmol of
hydroxy groups per g of polymer.
[50] C. Dreisbach, G. Wischnewski, U. Kragl, C. Wandrey, J. Chem. Soc. Perkin Trans. 1
1995, 875.
[5 11 For a more detailed treatment refer to textbooks about chemical reaction engineering,
such as: M. Baerns, H. Hofmann, A. Renken, Chemische Reaktionstechnik, 2nd ed.,
Thieme, Stuttgart, 1992; K. R. Westerterp, R. J. Wijngaarden, Ullmann’s Encycl. Ind.
Chem. 5th ed. 1992, Vol. B4, pp. 5-83 and following chapters.
[52] M. Biselli, U. Kragl, C. Wandrey in Enzyme Catalysis in Organic Synthesis (Eds.:
K. Drauz, H. Waldmann), VCH, Weinheim, 1995, pp. 371-397.
[53] U. Kragl, U. Niedermeyer, M.-R. Kula, C. Wandrey, Ann. N.K Acad. Sci. 1990, 613, 167.
[54] J. W. J. Knapen, A. W. van der Made, J. C. de Wilde, P. W. N. M. van Leeuwen,
P. Wijkens, D. M. Grove, G. van Koten, Nature (London) 1994, 372, 659.
[55] L. P. Raman, M. Cheryan, N. Rajagopalan, M. S. Ray, Chem. Eng. Prog. March 1994,68.
[56] A. Tavolaro, E. Drioli, Adv. Muter: 1999, l I , 975.
[57] A. Julbe, D. Farusseng, C. Guizard, J . Membrane Sci. 2001, 181, 3.
[58] J. Woltinger, A.S. Bommarius, K. Drauz, C. Wandrey, Org. Proc. Res. Dev., 2001,
5, 241.
[59] A. W. Kleij, R. A. Gossage, R. J.M. Klein Gebbink, N. Brinkmann, E.J. Reijerse,
U. Kragl, M. Lutz, A. L Spek, G. van Koten, J. Am. Chem. Soc. 2000, 122, 12112.
3.2.4.1 Introduction 953
[60] N. Brinkmann, D. Giebel, G. Lohmer, M.T. Reetz, U. Kragl, J. Catal. 1999, 183, 163.
[61] T. Dwars, J. Haberland, I. Grassert et al. J. Mol. Catal. A - Chem. 2001, 168, 81.
[62] G. Grigoropoulou, J. H. Clark, D. W. Hall, K. Scott, Chem. Commun. 2001, 547.
[63] M. Mulder, Basic Principles of Membrane Technology, Kluwer Academic Publishers,
Dordrecht, 1996.
[64] Chiral Catalyst Immobilisation and Recycling (Eds.: D. E. DeVos, I. F. J. Vankelecom,
P. A. Jacobs), Wiley-VCH, Weinheim, 2000.
[65] E. J. Corey, R. K. Bakshi, S. Shibata, C.-P. Chen, V. K. Singh, J. Am. Chem. Soc. 1987,
109, 7925.
[66] L. Deloux, M. Srebnik, Chem. Rev. 1993, 93, 763.
[67] G. Giffels, J. Beliczey, M. Felder, U. Kragl, Tetrahedron: Asymmetry 1998, 9, 691.
[68] S. Wallbaum, J. Martens, Tetrahedron: Asymmetr?,1992, 3, 1475.
[69] H.-U. Blaser, B. Pugin, F. Spindler, Enantioselective Synthesis in Applied Homogeneous
Catalysis with Organometallic Compounds (Eds.; B. Comils, W. A. Henmann) VCH,
Weinheim, 1996, pp. 992-1009.
[70] C. Salagnad, A. Godde, B. Emst, U. Kragl, Biotechnol. Prog. 1997, 13, 810.
[71] T. Marquardt, U. Luning, Chem. Commun. 1997, 1681.
1721 C. Bolm, N. Denien, A. Seger, Chem. Commun. 1999, 2087.
1731 M.T. Reetz, G. Lohmer, R. Schickardi, Angew. Chem., Int. Ed. Engl. 1997, 36, 1526.
1741 H. Bmnner, S. Altmann, Chem. Bel: 1994, 127, 2285.
[75] N. J. Hovestad, E. B. Eggeling, H. J. Heidbuchel, J. T. B. H. Jastrzebski, U. Kragl,
W. Keim, D. Vogt, G. van Koten, Angew. Chem. Int. Ed. 1999, 38, 1655.
[76] D. de Groot, E. B. Eggeling, J. C. de Wilde, H. Kooijman, R. J. van Haaren, A. W. van der
Made, A.L. Spek, D. Vogt, J.N.H. Reek, P.C.J. Kamer, P.W.N.M. van Leeuwen,
Chem. Commun. 1999, 1623.
[77] I. F. J. Vankelecom, P. A. Jacobs, Catal. Today 2000, 56, 147.
[78] Union Carbide Chemicals & Plastics Technology Corporation (J. F. Miller, D. R. Bryant,
K. L. Hoy, N. E. Kinkade, R. H. Zanapalidou), US 5.681.473 (1997).
3.2.4.1 Introduction
Phase-transfer catalysis (PTC) is the most widely used method for solving the pro-
blem of the mutual insolubility of nonpolar and ionic compounds. Basic princi-
ples, synthetic uses, industrial applications of PTC, and its advantages over con-
ventional methods are well documented [l-31. PTC has become a powerful and
widely accepted tool for organic chemists due to its efficiency, simplicity, and
cost effectiveness. The main merit of the method is its universality. It may be ap-
plied to many types of reactions involving diverse classes of compounds. An im-
portant feature of PTC is its compatability with other methods for the intensifica-
tion of biphasic reactions (sonolysis, photolysis, microwaving, etc.) as well as
with other types of catalysis, in particular, with transition-metal-complex catalysis.
Homogeneous metal-complex catalysis under PTC conditions involves the simul-
954 3.2 Special Catalysts and Processes
The hydrogenation of alkenes, dienes, trienes and enones in the above system
does not require a PT agent; therefore the reaction is biphasic but not PTC [42].
Similarly, no PT catalyst is needed for the chemospecific hydrogenation of a$-
956 3.2 Special Catalysts and Processes
Organohalides
CI
4"
CI
isooctaneA0 % KOH
Q+X-/H2or NaH2P02
~
CI
-0
(3)
Pd/C also catalyzes the PTC reduction of aryl and heteroaryl halides with
sodium formate [52]. The reductive dehalogenation of ally1 and benzyl halides
with HCOOK can be carried out in a heptane/water system in the presence of
water-soluble complexes of type PdC12(sulfonated phosphine)2 and a PT agent
[S3]. Isomeric bromoanisoles are dehalogenated with HCOONa in fair yield
under mild conditions using Pd/C and CD as catalysts. CD in this case functions
as an inverse PT agent which transports the substrate into the organic phase
[541.
3.2.4.2 Homogeneous Transition-Metul Cutulyzed Reactions 957
Iron carbonyls catalyze the HTR of ketones to secondary alcohols in the presence
of a PT agent (Et,N+CH2PhC1-, 18-crown-6) [ S S , 561. The disadvantage of this
system is the relatively low product yield and quite high concentration of the
metal catalyst. More recently, the HTR of alkyl aryl(heteroary1) ketones was
shown to occur readily in a solid/liquid system using i-PrOH as hydrogen
donor, KF/A1203 as a base, [Ir(COD)Cl], as the metal catalyst and 18-crown-6
as the PT agent (eq. (4)) [57]. The function of a FT agent is the transfer of alkoxide
anions generated at the interface to the bulk of the organic phase providing these
species for the metal catalyzed HTR.
Ar 1 R
i-PrOH/[ Ir(cod)Cl]z/18-crown-6
KF/AI203
*
Ar
il”
R
(4)
3.2.4.2.2 Oxidation
Alkenes, Alkynes, and Allenes
The first examples of metal (Os, Mo, W, or V)- and PT-catalyzed biphasic oxida-
tions of alkenes with H202 have been described by Starks [59]. The PT agent
probably transports H202 molecules into the organic phase and prevents the
decomposition of the peroxide. The direction of the reaction depends on the nature
of the transition metal.
The oxidation of styrene in a dichloroethane/aq. H202system, in the presence
of RuC13 and Me2N+(dodecyl)2Br- at 80 “C affords benzaldehyde (64 %), benzoic
acid (6 %), and phenyloxirane (4 %). The quaternary ammonium salt extracts both
H202 and RuC13 into the organic phase [60].
Biphasic epoxidation of alkenes with aqueous H202is smoothly catalyzed by a
PT agent and a two-component mixture of tungstate and phosphate (or arsenate)
ions (eq. ( 5 ) ) [61]. Alkenes (1-octene, cyclohexene, styrene, etc.) are transformed
to the corresponding oxiranes. Quaternary ammonium tetrakis(diperoxotungst0)-
phosphates generated in situ are catalytically active intermediates [62]. They
were obtained by reacting H2W04, H3P04, H202, and quarternary ammonium
halide and used for preparing vic-diols from various alkenes [63].The epoxidation
of olefinic polymers [64] and (meth)acrylic esters [65] has also been carried
out using a similar catalytic system.
[WO~]”/[PO~]”lAliquat336
958 3.2 Special Catalysts and Processes
For the oxidation of terminal alkenes to methyl alkyl ketones, RhC13 and RuC13
as well as their complexes may be used instead of PdC12. In these cases, symme-
trical quaternary ammonium salts are also effective. However, under these condi-
tions, the isomerization of alkenes occurs simultaneously with the oxidation [85].
The biphasic Wacker reaction can also be carried out under IPTC conditions using
a-or p-CD as the PT agent [86, 871.
3.2.4.2 Homogeneous Transition-Metal Catalyzed Reactions 959
Alcohols
Sulfides
There are some examples of the biphasic oxidation of sulfides using metal cata-
lysts and PT agents simultaneously. An oxidative system H202-H+/W042- (or
MOO:-), containing neutral lipophilic ligands has been used for the oxidation
of methyl p-chlorophenyl sulfide. This method results in the fast and, as a rule,
highly selective transformation of the thioether to the corresponding sulfoxide
1981. Sulfides are also smoothly oxidized at r.t. to sulfoxides in a nitromethane/
aq. HN03 system containing tetrabutylammonium aurate [99]. More recently,
960 3.2 Special Catalysts and Processes
The same catalytic pair is also used for the oxidation of cumene with hydrogen
peroxide (eq. (7)) [ 1091 yielding 2-phenylpropan-2-01 and acetophenone. The
function of the PT catalyst is three-fold: extraction of H202 to the organic
phase, solubilization of RuC13, and protection of the ruthenium salt against reduc-
tion [ 1091.
3.2.4.2.3 Carbonylation
Organohalides
The possibility of the carbonylation of organic halides under PTC conditions was
demonstrated for the first time in 1976 [ l lo]. Benzyl chloride was transformed to
phenylacetic acid in a xylenehq. NaOH system containing a Pdo complex and a
PT catalyst. Metal carbonyls are the most frequently used carbonylation catalysts.
The effectiveness of C O ~ ( C Ofor
) ~ the PTC carbonylation of benzyl halides was
discovered independently by two research groups [ 111, 1121. Under mild condi-
tions, benzyl halides are converted into carboxylic acids (eq. (8)).
CO (1 atrn.)/Cop(CO)$[Et3NCH2Ph]’CI-
Ar - X CsHd5 N NaOH, r. t. * A~”COOH (8)
It has been suggested that the reaction occurs in the following way. Tetra-
carbonylcobaltate anion, generated from C O ~ ( C O ) migrates ~, to the organic
phase in the form of an ion-pair [R,N]+[Co(CO)J, where the latter ion reacts
with ArCH2X to give ArCH,Co(CO),. Reaction with CO leads to the formation
of ArCH,COCo(CO), and the C-Co bond is cleaved by OH- [ 11I]. Subsequent
kinetic studies confirmed that the function of the PT catalyst is the transport of
[Co(CO),]- to the nonpolar medium. The cleavage of the acylcobalt carbonyl
complex at the interface is the rate-limiting step of the process [113, 1141.
The PTC carbonylation of substituted benzyl chlorides with C O ~ ( C Ogives )~ a
mixture of products [ l l l , 1151. In all cases, arylacetic acids prevail. These are the
sole products when R = H, CF3. Double carbonylation with subsequent alkylation
producing ketoacids is observed in the case of methyl-substituted benzyl chlo-
rides. 2,4,6-Trimethylbenzyl chloride yields mesitylacetic and mesitylpyruvic
acid in equal amounts [115].
The carbonylation of secondary benzylic halides PhCH(Br)Me, catalyzed by
C O ~ ( C Oin
) ~ two-phase systems yields coupled products PhCH(Me)CH(Me)Ph
or carboxylic and ketoacids PhCH(Me)COOH and PhCH(Me)COCOOH, depend-
962 3.2 Special Catalysts and Processes
0
n = 2, X = NH; n = 1, X = 0 72-95 Yo
Ar -CBr2
~ COOH
(10)
CO (1 atm.)/Pd(dipho~)~/[Et~NCH~Ph]+CI-
'AmOH/5 N NaOH Ar ACOOH
07-93 Yo
Ph A CO/Ni(CN)2/[Me3N(C~~H33)]fBr-
toluene/6.25 N NaOH *
0
COOH
Si02
XPh
0
-R + Me1
CO (1 atrn.)/C02(CO)$[Me~N(C,~H~~)lfBr-
CsH& N NaOH, r. t. * 0 hOH
18-68 Yo
(12)
CO (1 atrn.)/Ni(CN)2/QtX-
HO
toluene/5 N NaOH (13)
83-95 Yo
The cobalt and PTC carbonylation of dienes and trienes give acylated products
[ 1471. Cyclohexa-l,3-diene is transformed to 1-acetylcyclohexa-1,3-diene and a
mixture of isomeric diacylated cyclohexadienes. 1-Vinylcyclohexene and other
substituted dienes are acylated at the dienic moiety to give the trans-isomers of
the corresponding dienones [ 1531. Carbonylation of a-vinylcinnamic acid in the
presence of nickel cyanide gives a-ketolactone, resulting from a decarboxyla-
tion-double carbonylation reaction [ 1541.
The PTC reaction of fulvenes with CO/MeI gives monoacylated derivatives as
the major products [ 1551. Metal-carbonyl catalyzed reactions of allenes have also
been affected under PTC conditions (eq. (14)). Nickel cyanide catalyzes the re-
giospecific carbonylation of allenes to p,?-unsaturated acids [ 1561 while hydroxy-
ketones are usually the main products when CO*(CO)~ and Me1 are used 11571.
The PTC reaction of allenes with CO in the presence of Mn2(CO)loand Me1
afford (a-a$-unsaturated ketones [ 1581.
R
The same catalytic pair affects the novel conversion of epoxy alcohols to 2-C-
(2,5-dihydro-2-oxofur-5-yl)lactic acids in moderate yields. This transformation
constitutes the first example of a net triple carbonylation reaction [165]. 2,5-
Dihydro-2-oxo-3-arylfurans(the single carbonylation products) are also formed
as by-products (eq. (15)).
* ' d o ,
0
TDA-l/toluene/l N NaOH, r. t.*
CO/Co2(CO)$Mel
Ar
0q H
COOH
+oAB
(15)
The carbonylation of 2-phenylaziridine under PTC conditions catalyzed by Pdo
complexes affords 2-styrylindole [ 1661.
The reaction of vinyl iodides with methyl acrylate, methyl vinyl ketone, and
acrolein affords the corresponding dienoates, dienones, and dienals in excellent
yields (90-97 %) with high stereoselectivity (95-99 %). Trans- and cis-vinyl
halides produce trans,truns- and cis,trans-dienes, respectively [ 17I]. The
described method has also been applied to acetylenic iodides. Practically valuable
enynoates and enynones, having the trans configuration, have been prepared in
fair yield by reacting 1-iodoalkynes with methyl acrylate or methyl vinyl ketone
(eq. (17)) [172]. Recently, the importance of the presence of water for the
efficiency of quaternary ammonium salts in Pd-catalyzed vinylations of organo-
halides has been demonstrated [173].
3.2.4.2 Homogeneous Transition-Metal Catalyzed Reactions 967
40-60Yo
3.2.4.2.5 Miscellaneous
Isomerization
The application of PTC in metal catalyzed reactions of vinyl and aryl halides with
alkali-metal cyanides is a convenient and efficient method for the preparation of
968 3.2 Special Catalysts and Processes
the corresponding nitriles. Vinyl halides react with KCN in a solidAiquid system
in the presence of 18-crown-6 and a Pd' complex to give vinyl nitriles in a stereo-
selective manner (eq. (18)) [187]. Without the crown ether, the nitriles are not
formed even under more drastic conditions.
[Rh(C0)2C1]2/Et3N/Pd(PPh&
18-crown-G/KCN/benzene
84-98 %
The PTC synthesis of aryl nitriles by the reaction of aryl halides with NaCN is
effectively catalyzed by a Nio complex [ 1881.
Desulfurization
3.2.4.4 Conclusions
Scrutiny of the literature data shows that numerous transformations of diverse
organic molecules are readily catalyzed by homogeneous metal complexes in
two-phase systems. The joint use of transition metals and phase-transfer agents
considerably expands the synthetic possibilities of both metal-complex catalysis
and PTC. The combination of these two different types of catalysts in many
cases leads to higher reaction rates, higher product yields, milder conditions,
higher selectivities, and simpler reaction execution and product isolation. Biphasic
reactions in the presence of transition-metal complexes and PT agents have been
970 3.2 Special Catalysts and Processes
References
[l] C. M. Starks, C. L. Liotta, M. Halpern, Phase Transfer Catalysis. Fundamentals,
Applications, and Industrial Perspectives, Chapman and Hall, New York, 1994.
[2] E. V. Dehmlow, S. S. Dehmlow, Phase Transfer Catalysis, 3rd ed., VCH, Weinheim,
1993.
[3] Yu. Goldberg, Phase Transfer Catalysis. Selected Problems and Applications, Gordon
and Breach, Philadelphia, 1992.
[4] H. Alper, Aldrichim. Acta 1991, 24, 3.
[5] J.-F. Petrignani in The Chemistry of the Metal-Carbon Bond, Vol. 5 (Ed.: F. R. Hartley),
John Wiley, New York, 1989, p. 63.
[6] E. S. Core, Platinum Metal Rev. 1990, 34, 2.
[7] T. G. Southern, Polyhedron 1989, 8, 407.
[8] H. Alper, H.-N. Paik, Nouv. J. Chem. 1978, 2, 245.
[9] H. Alper, D. Des Roches, H. Des Abbayes, Angew. Chem., Znt. Ed. Engl. 1977, 16, 41.
[lo] H. Des Abbayes, H. Alper, J. Am. Chem. SOC.1977, 99, 98.
[ l l ] K. Jothimony, S. Vancheesan, J. C. Kuriacose, J. Mol. Catal. 1989, 52, 297.
[12] H. Alper, S. Amaratunga, Tetrahedron Lett. 1980, 21, 2603.
[I31 K. Januszkiewicz, H. Alper, J. Mol. Catal. 1983, 19, 139.
[14] M. Miura, M. Shinohara, M. Nomura, J. Mol. Catal. 1988, 45, 151.
[I51 K. E. Hashem, J.-F. Petrignani, H. Alper, J. Mol. Catal. 1984, 26, 285.
[16] F. Joo, H. Alper, Can. J. Chem. 1985, 63, 1157.
[17] S. Falicki, H. Alper, Organometallics 1988, 7, 2548.
[I81 N. Suzuki, Y. Kaneko, T. Tsukanaka, T. Nomoto, Y. Ayaguchi, Y. Irawa, Tetrahedron
1985, 41, 2387.
[19] D. Villemin, M. Letulle, Synth. Commun. 1989, 19, 283.
[20] R. Bar, Y. Sasson, Tetrahedron Lett. 1981, 22, 1709.
[21] F. Wada, R. Ishihara, Y. Kamohara, T. Matsuda, Bull. Chem. SOC.Jpn. 1979, 52, 2959.
[22] See [3], Chapter 7, pp. 343-354.
[23] H. Alper, J. Heveling, J. Chem. SOC., Chem. Commun. 1983, 365.
[24] V. Galamb, S. C. Shim, F. Sibtain, H. Alper, Isl: J. Chem. 1985, 26, 216.
[25] K. Nozaki, M. Yoshida, H. Takaya, J. Organomet. Chem. 1994, 473, 253.
[26] D. L. Reger, M. M. Habib, Tetrahedron Lett. 1979, 115.
[27] D. L. Reger, M. M. Habib, D. J. Fauth, J. Org. Chem. 1980, 45, 3860.
[28] D. L. Reger, M. M. Habib, J. Mol. Catal. 1980, 7, 365.
[29] K. Yamashita, K. Ohkubo, Nippon Kaguku Kaishi 1984, 505.
[30] J. Blum, I. Amer, A. Zoran, Y. Sasson, Tetrahedron Lett. 1983, 24, 4139.
[31] I. Amer, H. Amer, J. Blum, J. Mol. Catal. 1986, 34, 221.
[32] I. Amer, H. Amer, R. Ascher, J. Blum, Y. Sasson, K. P. C. Vollhardt, J. Mol. Catal. 1987,
39, 185.
[33] J. Azran, 0. Buchman, I. Amer, J. Blum, J. Mol. Catal. 1986, 34, 229.
[34] I. Amer, T. Bravdo, J. Blum, K. P. C. Vollhardt, Tetrahedron Lett. 1987, 28, 1321.
References 97 1
3.2.5.1 Introduction
Catalytic activity of rare earth elements (i.e., lanthanides, symbol Ln) in homoge-
neous catalysis was mentioned as early as 1922 when CeCI, was tested as a “true
catalyst” for the preparation of diethylacetal from ethanol and acetaldehyde [ 11.
Solutions of inorganic Ln”’ salts were subsequently reported to catalyze the hydro-
lysis of carbon and phosphorous acid esters [2], the decarboxylation of acids [ 3 ] ,
and the formation of 4-substituted 2,6-dimethylpyrimidines from acetonitrile and
secondary amines [4]. In the meantime, the efficiency of rare earth metals in
heterogeneous catalysis, e. g., as promoters in lanthanide (element mixtures)-
3.2.5.1 Introduction 975
Lanthanide Precatalysts
,------------
L _ _ _ _ _ _ _ _ _ _ _ _
Ln3+[I 81
Lewis Acidity
( ~ n ~relative)
+,
r]
Oxophilicity [21]
[D,(LnO), (k5 kcalmol-’)I
Electronegativity[22)
(Pauling)
II 165 170 190 188
1 .I
3.2.5.3 Precatalysts
Ligand design for lanthanide precatalysts gradually attains the high level of vari-
ety and sophistication evidenced by d-transition metals [27]. Adaptation of the
prevailing precatalyst types (cyclopentadienyl-, alkoxide-, p-diketonate-based)
to the requirements of highly enantioselective catalysis is represented by Struc-
tures 1-3.
1 t
‘El*
Ln-R
Me3Si
4 5 6 7
9 10 11
12 13 14 15
I
R’ DO
g
0
RE
16 17 18 19
a) At ambient temperature.
b, R' = t-Bu, Do = PMe3.
R' = t-Bu, DO = THE
dl Precatalyst solubility problems; Ln = Nd.
DADMB = 2,2'-bis((terr-butyldimethylsilyl)amido)-6,6'-dimethylbiphenyl.
See Section 3.2.5.6.
Ln = Lu.
3.2.5.4 Carbon-Carbon Bond-Forming Reactions 98 1
times. Longer catalyst lifetimes, although with only one-tenth of the reactivity,
were reported for neodymium catalysts prepared by the simple addition of mag-
nesium alkyls to Cp*,NdCl,Li(OEt,), [38].
Oligomerization of propene is sufficiently slowed down to allow even the quan-
titative study of stepwise insertion of the olefin [31]. The formation of stable r3-
bonded allyl complexes, e. g., Cp*,Nd($-C3HS) [36], counteracts the polymeriza-
tion of propene. Examination of various ansa-scandocene and ansa-yttrocene allyl
complexes provided mechanistic details of their fluxional behavior [39]. The
barriers of (r3-C3Hs)e ($-C3H5) interconversion, which depend on metal size
and ligand type, act as an indicator of the olefin binding energy to do metallocenes.
Utilizing 4(Lu;Me) as a precatalyst provided the first oligomerizations (60 psi pro-
pene in cyclohexane) with oligomers up to at least CZ4[40]. rac-7(H) yields a high
degree of isotacticity for polypropene [4 11. Brintzinger-type, C,-symmetric in-
denyl-derived ansa-lanthanidocene complexes such as rac-lO(N(SiHMe,),)
were obtained according to a novel silylamine elimination reaction utilizing
complexes Ln[N(SiHMe,),I3(THF). as synthetic precursors [42]. In contrast to
routinely employed salt metathesis transformations, this synthetic route excludes
ate complex formation and alkali metal salt contamination, which are known to
markedly affect the stereoselectivity of polymerization reactions. In the presence
of small ligands R, e. g., hydride, “chelating” ansa-lanthanidocene complexes are
often unstable with respect to ligand redistribution, affording “flyover” dimers of
type 8. These complexes can lead to stable monoinsertion products with ethylene
(Table 1) [43].
Amide (16) and alkoxide (17) co-ligands formed a “next-generation” ligand set
which should render the metal more Lewis acidic and more electron-deficient. The
linked cyclopentadienyl amide ligand additionally increases the bite angles by
approximately 20 O compared with the classic 4-type. 16 (Sc; H)/PMe3 exhibits
a single-component catalyst capable of oligomerization of a-olefins such as
propene, 1-butene, and 1-pentene [44]. However, chain propagation occurs rather
slowly with > 99 % “head-to-tail” coupling to afford linear atactic polymers. The
16(Y,H)/THF derivative polymerizes ethylene with moderate activity, while its
1-hexene monoinsertion product initiates the polymerization of styrene to give
atactic polystyrenes with low polydispersities (PDI = 1.10-1.23) and microstruc-
tures enriched in syndiotacticity (IT = 70 %) [45]. Lanthanidocene complexes
[(t-BuCp),Ln(p-Me)], initiate the polymerization of styrene at 70 “C according
to a radical initiation mechanism [46]. Complexes Sm[N(SiMe3)2]2(THF)2,
Srn[CH(SiMe3),l3, and Cp*La[CH(SiMe,),],(THF) also produce atactic polysty-
rene at 50 “C ( M , = (1.5-1.8) X lo4, PDI = 1.5-1.8) [47]. Under high pressure
(750 MPa) divalent organolanthanide complexes of type 18(ER = OC6H2t-Bu2-
2,6-Me-4) produce high-molecular-weight polystyrene ( M , = 23 X lo4, PDI =
2.92) even at ambient temperature [48]. For comparison, samarocene 13 forms
a stable oxidation product with styrene (eq. (1)) [49].
982 3.2 Special Catalysts and Processes
\
12
13
ene is the initiating step, followed by electron transfer and formation of a dialkyl
complex, acting as a bifunctional initiator (Scheme 2). rne~o-lS/(THF)~ displays
a polymerization activity as high as 8330 g mmol-’ bar-’ min-’. In addition
to the production of high-molecular-weight polyethylene (M,, F= 1.45 X lo6;
PDI = 1.89), ra~-14/(THF)~ polymerizes a-olefins such as 1-pentene, giving
highly isotactic polymers, and copolymerizes 1,S-hexadiene to poly(methy1ene-
1,3-~yclopentane)[57].
Studies on homogeneous, single-component catalysis of butadiene poly-
merization have been concentrated on allyl-type complexes such as
[Li(C4H802)’ . 5 ] [ L ~ ( v ~ - C ~and
H ~[N~(V~-C,H,>C~(THF),]
)~] [B(C6Hs)4]to elucidate
the catalytic structure-reactivity relationship [58]. Unlike type 4 metallocene com-
plexes, which produce stable q3-crotyl complexes [ 3 11, such ally1 complexes poly-
merize butadiene to trans- 1,4-poIybutadiene. Stereospecific butadiene and iso-
prene polymerization ought to be the domain of multicomponent catalyst systems
[7]. The selective cis-l ,4-polymerization of 1,3-butadiene by catalyst systems
such as Nd(OR)3/t-BuCl/Al(i-Bu)3 is the only industrially applied process
using homogeneous rare earth catalysts (see Section 2.3.2.2). Divalent 13(Sm)/
(THF)* induced rapid polymerization of butadiene in the presence of MMAO
(MMAO = modified methylaluminoxane containing isobutyl-aluminoxane;
S d A 1 = 1:200; 98.8 % 1,4-~is;M , = 400 900; PDI = 1.82) [S9].
Table 2. Trends for highly efficient precatalyst in the polymerization of MMA and related
monomers.
Precatalyst Monomer”)Temp. M , X lo3 PDI rr Conversion [%] Ref.
[OCIb) [%I” (reaction period)
q2R
t
o /
OMe
X-ray analysis (R= H)
13
2n-2 M M A Me0
___)
"link-functionalized polymers
Scheme 4. Proposed initiation mechanism for the polymerization of MMA by Ln" complexes.
986 3.2 Special Catalysts and Processes
Ring-Opening Polymerization
e-caprolactone
Y(OCH2CH2NMe2)3,0.2 mol%
$0
O+
0
-
toluene / CH2C12,20 "C, 15 min p o f n (4)
Copolymerization
Nonpolar-Nonpolar
Nonpolar-Polar
The dual function of the precatalysts 4 opened the way to well-controlled block
polymerization of ethylene and MMA (eq. ( 5 ) ) [89, 901. Homopolymerization
of ethylene ( M , = 10000) and subsequent copolymerization with MAA
(M,, = 20000) yielded the desired linear AB block copolymers. Mono and
bis(alkyl/silyl)-substituted “flyover” metallocene hydride complexes of type 8
gave the first well-controlled block copoymerization of higher a-olefins with
polar monomers such as MMA or CL [91]. In contast to the rapid formation of
polyethylene [92], the polymerization of 1-pentene and 1-hexene proceeded rather
slowly. For example, AB block copolymers featuring poly( 1-pentene) blocks
(M,, = 14000, PDI = 1.41) and polar PMMA blocks ( M , = 34000, PDI =
1.77) were obtained. Due to the bis-initiating action of samarocene(I1) complexes
(Scheme 4), type 13-15 precatalysts are capable of producing ABA block copoly-
mers of type poly(MMA-co-ethylene-co-MMA), poly(C1-co-ethylene-co-CL),
and poly(DTC-co-ethylene-co-DTC; DTC = 2,2-dimethyltrimethylene carbonate)
~901.
Polar-Polar
Alkyne Substrates
Despite a report that complex 4(Sc;Me) catalyzes the formation of oligo- and
polyacetylene [95], alkyne chemistry is characterized by ligand exchange and
dimerization reactions.
The catalytic oligomerization of terminal alkynes HC=CR by 4(Ln;
CH(SiMe,),) reveals that the regioselectivity and the extent of oligomerization
are dependent on the lanthanide metal applied, as well as on the alkyne substituent
R [30, 961. Furthermore, the extent of oligomerization was ascribed to the differ-
ences of activation energy for CH-bond activation and insertion. A monomeric
acetylide formed by dissociation of oligomeric [Cp*,Ln(C -CR)], is assumed
to be the catalytically active species. Selective dimerization was obtained for
Ln = Sc, Y and R = alkyl to yield head-to-tail dimers (gem-enynes), the yttrium
complex exhibiting turnover frequencies (TOF) of 5400 h-’ at 20 “C and 1 atm
propyne [96]. Phenylacetylene and (trimethylsily1)acetylene afforded mixtures
of two enynes, indicating electronic effects. The larger metals lanthanum and
cerium produced, besides dimers, higher oligomers (trimers, tetramers) of various
types (allenes, diynes). Utilizing bidentate N,N’-bis(trimethylsi1yl)benzamidinate
as a spectator ligand in { [C6H5C(NSiMe3)2]2Y (p-H)] allowed discrimination
between phenylacetylene and (trimethylsily1)acetylene [5 11. While the former
afforded the head-to-tail coupled product, the latter exclusively yielded the
head-to-head product trans- R(H)C=C(H)-CsCR (R = SiMe3).
Cyclodimerization of disubstituted alkynes R’C =CR” mediated by this type of
precatalyst (Ln = La, Ce; Y is unreactive) seems to be limited to alkynes bearing
at least one a-methyl group (R’) and a small second alkyl group (eq. (6)) [97].
Already use of R” = Et, n-Pr results in formation of two isomers. For example,
formation of 1,2-dimethyl-3-ethylidenecyclobutene from excess 1- butyne is com-
plete in ca. 10 h at 80 “C, giving a TOF of 2 h-’. Unprecedented propargylic
metalation/alkyne insertion are the key steps of the proposed mechanistic cycle.
-
Cp*2CeCH(SiMe3)2,5 mot%
2 - * (6)
benzene, 80 “C, TOF = 2 h-‘
z 99 Yo
Olefinic Substrates
Diels-Alder Reactions
1Eu
%;%
00
00
3
23 24, Ln-PEG-Li
' Je n
Me3Si0 A HKPh
2 mol% Y, hexane, 20 h, 90 %yield
the Brgnsted acidic surface silanol groups and hence the handling and isolation of
sensitive substrate molecules and reaction intermediates. For comparison, a hybrid
material which was obtained by contacting a dehydrated MCM-41 sample directly
with Y(fod), initiated conversion of product A into B from the beginning.
Moreover, the long-term stability of the surface- and pore-confined Y (fad),-cat-
alyst could be demonstrated. The homogeneous catalyst Y (fod), was more active
at the beginning of the reaction, but the conversion came to a halt after approxi-
mately 1 h (80 %) and no further activity could be observed upon addition of an-
other equivalent of the substrates. In contrast, although the initial activity of the
PMS-confined catalyst was slightly decreased compared to its molecular congener
due to diffusion limitation, almost 95 % conversion was obtained after 50 h (Ln =
Y), and new substrates were converted as quickly as the first time, revealing no
marked decrease in activity toward the end of the reaction. Asymmetric screening
of the mesoporous catalysts via surface-mediated ligand exchange using different
chiral ligands produced the highest diastereomeric and enantiomeric excesses
[67 % de, 37 % ee (-35 "C); cf. Er[(-)-hfc],: 68 % de, 55 % ee) for the L-(-)-3-
(peffluorobutyry1)camphor derivative [MCM-4l]Y((-)-hfc),(THF), [ 108bI.
Cationic lanthanidocene complexes, [Cp*,Ln][BPh,], also act as effective
Lewis acid catalysts for the Danishefsky transformation shown in Scheme 5 ,
tolerating nitro- and pyridyl-functionalized aldehydes [ 1091.
3.2.5.4 Curbon-Curbon Bond-Forming Reactions 993
NHBOC
OMe (9)
95 % de
m: + CHBNO~
(S)-PP(LaLiB; LiCI) 10 mol%
THF, -40 “C, 18 h
91 % vield
(10)
90 O h ee
The presence of LiCl and H 2 0 in specific ratios (e. g. 1: 5 ) is essential for both
acceleration of the reaction rate and enhancement of the enantiomeric selectivity.
Nitroaldols obtained from sodium-derived complexes such as 2 were mostly race-
mic. Larger lanthanide elements gave both higher chemical and optical yields.
Interestingly, retro-nitroaldol reactions were not observed in LnLB-catalyzed
(L=Li) nitroaldol reactions which were efficiently applied in the multistep syn-
thesis of optically active P-blockers, e. g., (-)-pindolo1 [ 114 a], and of (2S,3S)-
3-amino-2-hydroxy-4-phenylbutanoicacid, a component of the HIV-protease in-
hibitors KNI-227 and KNI-272 [ 114 b]. Efficient diastereoselective and enantio-
selective nitroaldol reactions were achieved from both optically active a-amino
aldehydes and prochiral materials by using 6,6’-bis((trialkylsily1)ethynyl)-sub-
stituted LnLB precatalysts [ 1151. “Second-generation’’ heterobimetallic catalysts,
LnLB-11, prepared from LnLB/H20/n-BuLi, promote the nitroaldol reaction at
considerably lower catalyst concentration (1 mol %) [ 1161. LnMB systems were
also screened (Yb:K:BINOL = 1: 1:3) to catalyze efficiently the first enantioselec-
tive nitro-Mannich-type reaction [ 1171. Moreover, the first direct catalytic asym-
994 3.2 Special Catalysts and Processes
metric aldol reaction using aldehydes and unmodified ketones (i.e., no ketone
conversion to more reactive species such as enol silyl ethers is required) was
accessible via LnMB complexes [ 1181. Development of a heteropolymetallic
asymmetric catalyst from (R)-LnLB, KOH, and H 2 0 greatly improved this asym-
metric reaction by decreasing the LnLB catalyst concentration from 20 mol % to
3-8 mol%.
Complex Na,La[(S)-BINOL], . 6THF . H 2 0 (2) seems to accommodate a uni-
que metaVligand constellation which makes this complex the first heterobimetal-
lic, multifunctional, asymmetric catalyst. Michael adducts in enantiomeric ex-
cesses as high as 92% were obtained in high yield even at room temperature
(eq. (11)) [1191.
OBn
THF, 20"C, 12
96 % yield
h:
benzyl methylrnalonate
0
90 % ee
It was proposed that a Lewis acid lanthanum center controls the direction of the
carbonyl function and activates the enone while the "sodium alkoxide" forms
enolate intermediates and regenerates the catalyst by hydrogen abstraction
(Scheme 6). Other Lnhlkali metal combinations, including La/Li, show negligible
asymmetric induction, yet give almost racemic products in excellent yield. In con-
trast, alkali-metal free BINOL ester enolate complexes catalyze Michael reactions
with high enantioselectivities, albeit at lower temperatures.
1
with a mode of "stereomodulating" catalysis in the aldol reaction of alkoxy alde-
hydes with KSA (eqs. (12) and (13)).
(dppm)3Eur::-OEt
B"0&0siMe3
H
Mde'' H
(12)
0 Me3Si0 0
OEt Eu(dppm)3,2 mol% dOE
4H
6Bn
+ AOSiMe3 CHzClp, -4O"C, 3 h r bBn
72 % yield
3,4-syn (99 %)
0 OMe (13)
Eu(dppm)3, 2 mol%
dH + 40SiMe3 CH2CI2, -40 "C, 6 h r
OSiMe2But (85"/.) 80 % yield OSiMe2But
3,4-anti (95Yo)
2,3-syn : anti = 94 : 1
The geometry of the aldol transition state was interpreted in terms of the
variation in mode of the aldehydekatalyst complexation [Felkin-Ahn (nonchelat-
ing) model versus chelating model] and size of KSA. The same complex
efficiently catalyzes the Michael reaction of a,p-unsaturated ketones with KSA
[124].
The stereochemical outcome of a Mukaijama aldol reaction effected by
( [Cp(SiMe3)2]2YbC1}was rationalized by the formation of a six-membered tran-
sition state involving the metal and both substrates [125]. A Ln triflate complex
996 3.2 Special Catalysts and Processes
OSiMen CN
‘0 ylelu
77 1 23
3.2.5.5 Carbon-Heteroelement Bond-Forming Reactions 997
97 3
Hydrogenation
This topic (cf. Section 2.2) was pioneered by Evans et al., who found that lantha-
nide complexes prepared by metal vapor synthesis quantitatively convert 3-hexyne
to cis-3-hexene (96 % cis) [141], and also utilized complexes of type 4 for the cat-
alytic hydrogenation of alkynes and alkenes at room temperature and 1 bar hydro-
gen [ 142, 1431. Detailed kinetic and mechanistic studies on the hydrogenation of 1-
hexenes, cyclohexene, and 3-hexyne involving screening of the ligand environment
revealed that for a-olefins the olefin insertion is very fast and the Ln-C bond hy-
drogenolysis is rate-determining [ 1441. The smaller lanthanide metals better match
the high chargehadius ratio demands in the four-centered transition state and
accelerate the hydrolytic activation of H2. For example, 4(Lu;H) exhibits activities
of TOF = 120 000 h-' for the transformation of 1-hexene to n-hexane. For bulkier
olefins, the insertion becomes rate-determining and a more open metal center, as
in 5, is more reactive. C1- symmetric 1 (hydride) accomplished enantioselective
hydrogenations of 2-phenyl- 1- butene with enantiomeric excesses as high as
64 % (96 % at -80 "C) and high turnover frequencies [145]. Selective hydrogena-
tion of substituted dienes and functional-group compatibility were examined to
develop the process of hydrogenation into a useful, general technique. Complex
4(Y,Me)/THF can achieve site selectivity in the monoreduction of a,w-olefins
which are differentiated only by allylic substitution of one of the olefins [146].
Type 4 and 5 alkyl complexes also catalyze the regioselective hydrogenation of
acyclic imines (190 psi of H2, 90 O C , TOF = 0.40 h-') [ 1471. The stoichiometric
reaction of N-benzylidene(trimethylsily1)imine with 4(Sm;CH(SiMe3),) yielded a
desilylated Cp*,Sm-imine-amido complex with a four-membered Sm(NSi-
Me,)(CPh)N=CHPh chelate ring which converts further to &-symmetric
998 3.2 Special Catalysts and Processes
Hydrosilylation
Me0
CH /
II
+ PhSiH3
5 (Sm;CH(SiMe&), 0.5 mol%
benzene, 23 "C, ti2(!)
Me0
\ .SiH9Ph
Cp*2Ln-N(SiMe3)2
Cp*zLn-R
H "Cp*2Ln-H"
,A.-,SiR3
R )(HydrosiIyla;~
RBSi-H
Hydroamination
H
4(La;CH(SiMe&),
benzene, 23 “C, 1-5
85 % yield
< 15rnol
rnin,
% -
nC5H11
p:H\
I
19(Srn;N(SiMe3)2),5 rnol %
benzene, 45 “C, 18 h,
80 % yield
Pd(OH),/C, MeOH
97 % yield
F, (+)-xenovenine
0
II
H-P(OMe)z
96%ee(S)
3.2.5.5 Carbon-Heteroelement Bond-Forming Reactions 1003
Hydroboration
l-hexene is TOF = 200 h-', for example. The observed high regioselectivities
are exclusively anti-Markovnikov. For smaller metal centers (Y, Zr, Ti) and
other ligand systems (bis(cyclopentadienyl), bis(benzamidinat0)) inactivation
of the catalyst by catecholborane or Lewis base-metal complex induced dispro-
portionation of catecholborane appeared to compete effectively with the catalytic
conversion [ 1741.
Members of the above class of lanthanide complexes also effect the hydro-
stannylation of olefins [175].
Bn
f i-\rPh
Phr,,.
0-Sm-0
I CI OH
I
5 mol %
THF, 20 "C, 24 h
- b-
96 YO yield
97 % ee
A cooperative effect of the basic alkoxide oxygen, the soft nucleophile I- and
the Lewis acidic Ln3+center was responsible for the selectively catalyzed rearran-
gement of terminal epoxides to methyl ketones by LnI,(Ot-Bu) (eq. (2 1)) [ 1831.
0
0 'BuOSm12, 10 %
n-CeH17ij
THF, 20 "C,20
90 Yo
\
La
@&O'
5 mot%
81 %
single stereoisomet
89 Yo
Me0
do
+ Me3SiN3
“Yb(OPr’)$, 10 mol%
THF, 20 “C,12 h,
75 % yield
- M e o A N 3
> 99:l regioselectivity
(25)
LnCp, and Cp,LnCI complexes initiate the dehalogenation of aryl and vinyl
halides by NaH. Chemoselectivity is observed in the reduction of m-bromochloro-
benzene and p-iodochlorobenzene to chlorobenzene [ 1921. The asymmetric re-
duction of methylphenyl glyoxylate to methyl mandelate by NADH models is
catalyzed by chiral lanthanide P-diketonates [ 1931.
3.2.5.7 Perspectives
Organometallic compounds of the rare earth metals are often misunderstood as
highly moisture-sensitive species. However, it is just these highly reactive com-
pounds that have been developed into important model systems, e. g., for olefinic
polymerization. Future investigations will be directed toward balancing the intrin-
sic properties of the elements on the one hand, and the hydrolysis rates on the
other. The first easily tractable, highly selective organometallic catalysts have
been successfully applied, and the availability of new ligand environments will
cope better with the high standards required by enantioselective catalysis. The in-
tellectual acrobatics which are performed in ligand architecture of main group and
d-transition metal catalytic systems await transfer and adaptation to the organo-
lanthanide competitors. Asymmetric catalysis is challenged by the first well-
defined monolanthanide complexes featuring catalytically relevant chiral counter-
ligands such as salen [200], sulfonamide [201], and bis(oxazo1ine) ligands [202].
Rare earth complexes that have been applied so far have often revealed to be
superior to traditional reagents for the solution of specific problems in organic
synthesis and therefore appear promising in many homogeneously catalyzed in-
dustrial processes, including medicinal applications such as catalytic RNA clea-
vage [203]. Moreover, exceptional reactivity of sterically unsaturated surface-
grafted organolanthanide species accessible via surface organometallic chemistry
can be foreseen [204]. Apart from specific rare earth metal properties, there is no
group of elements in the Periodic Table that can better be tuned stereoelectroni-
cally. This is a unique chance in the development of new homogeneous catalysts.
References
[l] H. Adkins, B. H. Nissen, J. Am. Chem. Soc. 1922, 44, 2749.
[2] (a) E. Bamann, M. Steber, H. Trapmann, I. Braun-Krasny, Naturwiss. 1957, 44, 328;
(b) E. Bamann, H. Trapmann, A. Schuegraf, Chem. Ber: 1955, 88, 1726.
[3] E. Gelles, K. S. Pitzer, J. Am. Chem. Soc. 1955, 77, 1974.
[4] J. H. Forsberg, T. Balasubramanian, V. T. Spazino, J. Chem. Soc., Chem. Commun. 1976,
1060.
[5] (a) M. P. Rosynek, Cutal. Rev. 1977, 16, I1 1 ; (b) G. N. Sauvion, P. Durcros, J. Less-
Common. Met. 1985, 111, 23.
[6] E. Greinacher in Industrial Applications of Rare Earth Elements (Ed.: K. A. Gscheidner,
Jr.), American Chemical Society, Washington, DC, 1981, Chapter 1.
[7] Z. Shen, J. Ouyang in Handbook on the Physics and Chemistry of Rare Earths (Eds.;
K. A. Gschneidner, Jr., L. Eyring), North-Holland, Amsterdam, 1987, Chapter 61;
(b) Z. Shen, Inorg. Chim. Acta 1987, 140, 7.
[8] D. G. H. Ballard, A. Courtis, J. Holton, J. McMeeking, R. Pearce, J. Chem. SOC., Chem.
Commun. 1978. 994.
1008 3.2 Special Catalysts and Processes
1711 K. C. Hultzsch, T.P. Spaniol, J. Okuda, Angew. Chem. 1999, 111, 163; Angew. Chem.
Int. Ed. 1999, 38, 227.
[72] L. Mao, Q. Shen, M. Xue, J. Sun, Organometallics 1997, 16, 3711.
[73] E. Ihara, Y. Adachi, H. Yasuda, H. Hashimoto, N. Kanahisa, Y. Kai, J. Organomet.
Chem. 1998, 569, 147.
[74] N. Fukuwatari, H. Sugimoto, S. Inoue, Macromol. Rapid Commun. 1996, 17, 1.
[75] B.-J. Deelman, E. A. Bijpost, J. H. Teuben, J. Chem. Soc., Chem. Commun. 1995, 1741.
[76] M. Yamashita, Y. Takemoto, E. Ihara, H. Yasuda, Macromolecules 1996, 29, 1798.
[77] K. C. Hultzsch, J. Okuda, Macromol. Rapid Commun. 1997, 18, 809.
[78] S. J. McLain, N. E. Drysdale, Am. Chem. Soc., Div. Polym. Chern. 1992, 33, 174.
[79] W. M. Stevels, M. J. K. AnkonC, P. J. Dijkstra, J. Feijen, Macromolecules 1996,
29, 8296.
[80] Y. Shen, Z. Shen, Y. Zhang, K. Yao, Macromolecules 1996, 29, 8289.
[81] W. J. Evans, H. Katsumata, Macromelecules 1994, 27, 2330.
[82] S. J. McLain, T. M. Ford, N. E. Drysdale, Am .Chem. Soc., Div. Polym. Chem. 1992,
33, 463.
[83] W. M. Stevels, M. J. K. AnkonC, P. J. Dijkstra, J. Feijen, Macromolecules 1996,
29, 6132.
[84] B. M. Chamberlain, Y. Sun, J. R. Hagadorn, E. W. Hemmesch, V. G. Young, Jr., M. Pink,
M. A. Hillmyer, W. B. Toman, Macromolecules 1999, 32, 2400.
[85]X. Deng, M. Yuan, X. Li, C. Xiong, EUKPolym. J. 2000, 36, 1151.
[86] K. Beckerle, K.C. Hultzsch, J. Okuda, Macromol. Chem. Phys. 1999, 200, 1702.
[87] X. Yang, A.M. Seyam, P.-F. Fu, T.J. Marks, Macromolecules 1994, 27, 4625.
[88] Z. Hou, Y. Zhang, H. Tezuka, P. Xie, 0.Tardif, T. Koizumi, H. Yamazaki, Y. Wakatsuki,
J. Am. Chem. Soc. 2000, 122, 10533.
1891 (a) H. Yasuda, M. Furo, H. Yamamoto, A. Nakamura, S. Miyake, N. Kibino, Macromo-
lecules 1992, 25, 5 115. (b) E. Ihara, M. Morimoto, H. Yasuda, Macromolecules 1995,
28, 7886.
[90] G. Desurmont, M. Tanaka, Y. Li, H. Yasuda, T. Tokimitsu, S. Tone, A. Yanagase,
J. Polym. Sci., Part A: Polym. Chem. 2000, 38, 4095.
[91] G. Desurmont, T. Tokimitsu, H. Yasuda, Macromolecules 2000, 33, 7679.
[92] G. Desurmont, Y. Li, H. Yasuda, T. Maruo, N. Kanehisa, Y. Kai, Organometallics 2000,
19, 1811.
[93] W. J. Evans, H. Katsumata, Macromelecules 1994, 27, 4011.
[94] S. M. Pillai, M. Ravindranathan, S. Sivaram, Chem. Rev. 1986, 86, 353.
[95] M.St. Clair, W. P. Schaefer, J. E. Bercaw, Organometallics 1991, 10, 525.
[96] (a) K. H. den Haan, Y. Wielstra, J. H. Teuben, Organometallics 1987, 6, 2053;
(b) H. J. Heeres, J. H. Teuben, Organometallics 1991, 10, 1980; (c) H. J. Heeres,
J. Nijhoff, J. H. Teuben, R. D. Rogers, Organometallics 1993, 12, 2609.
1971 H. J. Heeres, A. Heeres, J. H. Teuben, Organometallics 1990, 9, 1508.
1981 (a) E. Bunel, B. J. Burger, J. E. Bercaw, J. Am. Chem. SOC.1988, 110, 976; (b) S. Hajela,
J. E. Bercaw, Organometallics 1994, 13, 1147.
[99] W. P. Kretschmer, S. I. Troyanov, A. Meetsma, B. Hessen, J. H. Teuben, Organometal-
lics 1998, 17, 284.
[loo] G. A. Molander, J.O. Hoberg, J. Am. Chem. SOC.1992, 114, 3123.
[ l o l l R. Anwander, Top. Cum Chem. 1996, 179, 149.
[lo21 E. Dunkelblum, H. Hart, J. Org. Chem. 1977, 42, 3958.
[lo31 For examples, see: (a) S. Danishefsky, M. Bednarski, Tetrahedron Lett. 1985, 26,
2507; (b) R.P. Gandhi, M.P.S. Ishar, A. Wali, J. Chem. Soc., Chem. Commun.
1988, 1074; (c) M. P. S. Ishar, A. Wali, R.P. Gandhi, J. Chem. Soc., Perkin Trans.
1990, 2185; (d) A.E. Vougioukas, H.B. Kagan, Tetrahedron Lett. 1987, 28, 5513;
References 1011
(e) C.-K. Sha, C.-Y. Shen, R.-S. Lee, S.-R. Lee, S.-L. Wang, Tetrahedron Lett. 1995,
36, 1283.
[lo41 H. Waldmann, Synthesis 1994, 535.
[lo51 M. Bednarski, S. Danishefsky, J. Am. Chem. Soc. 1986, 108, 7060 and references
therein.
[lo61 (a) S. J. Danishefsky, M. P. DeNinno, Angew. Chem. 1987, 99, 15; Angew. Chem., Int.
Ed. Engl. 1987, 26, 15; (b) S.J. Danishefsky, W.H. Pearson, D.F. Harvey, J. Am.
Chem. Soc. 1984, 106, 2455; (c) M.M. Midland, R.S. Graham, J. Am. Chem. Soc.
1984, 106, 4294. (d) K. Takeda, Y. Igarashi, K. Okazaki, E. Yoshii, K. Yamaguchi,
J. Org. Chem. 1990, 55, 3431; (e) T. Bauer, J. Kozak, C. Chapuis, J. Jurczak,
J. Chem. Soc., Chem. Commun. 1990, 1178; (0C. Spino, G. Liu, J. Org. Chem.
1993, 58, 817.
[lo71 (a) M.M. Midland, M.M. Alfonso, J. Am. Chem. Soc. 1989, 111, 4368; (b) M.M.
Midland, R. W. Koops, J. Org. Chem. 1990, 55, 5058.
[lo81 (a) G. Gerstberger, C. Palm, R. Anwander, Chem. EUKJ. 1999, 5, 997; (b) G. Gerst-
berger, R. Anwander, Microporous Mesoporous Muter. 2001, 44, 303.
[lo91 G. A. Molander, R. M. Rzasa, J. Org. Chem. 2000, 65, 1215.
[110] T. Morita, T. Arai, H. Sasai, M. Shibasaki, Tetrahedron: Asymmetry 1998, 9, 1445.
[ l l l ] (a) H. Sasai, T. Suzuki, S. Arai, T. Arai, M. Shibasaki, J. Am. Chem. Soc. 1992, 114,
441; (b) T. Okano, Y. Satou, M. Tamura, J. Kiji, Bull. Chem. Soc. Jpn. 1997, 70, 1879.
[112] For reviews, see: (a) M. Shibasaki, H. Sasai, Pure Appl. Chem. 1996, 68, 523; (b)
M. Shibasaki, H. Sasai, T. Arai, Angew. Chem. 1997, 109, 1290; Angew. Chem. Int.
Ed. 1997,36, 1237. (c) M. Shibasaki, H. Groger, Top. Organomet. Chem. 1999, 2, 199.
[113] H. Sasai, T. Suzuki, N. Itoh, K. Tanaka, T. Date, K. Okamura, M. Shibasaki, J. Am.
Chem. Soc. 1993, 115, 10372.
[114] (a) H. Sasai, Y.M.A. Yamada, T. Suzuki, M. Shibasaki, Tetrahedron 1994, 50, 12313;
(b) H. Sasai, W.-S. Kim, T. Suzuki, M. Shibasaki, Tetrahedron Lett. 1994, 35, 6123.
[115] H. Sasai, T. Tokunaga, S. Watanabe, T. Suzuki, N. Itoh, M. Shibasaki, J. Org. Chem.
1995, 60, 7388.
[116] T. Arai, Y. M. A. Yamada, N. Yamamoto, H. Sasai, M. Shibasaki, Chem. EUKJ. 1996,
2, 1368.
[117] K. Yamada, S. J. Hanvood, H. Groger, M. Shibasaki, Angew. Chem. 1999, 111, 3713;
Angew. Chem. Int. Ed. 1999, 38, 3504.
[118] (a) Y. M. A. Yamada, N. Yoshikawa, H. Sasai, M. Shibasaki, Angew. Chem. 1997, 109,
1942; Angew. Chem. Int. Ed. 1997, 36, 1871; (b) N. Yoshikawa, Y.M. A. Yamada,
J. Das, H. Sasai, M. Shibasaki, J. Am. Chem. Soc. 1999, 121, 4168.
[119] (a) H. Sasai, T. Arai, M. Shibasaki, J. Am. Chem. Soc. 1994, 116, 1571; (b) H. Sasai,
T. Arai, Y. Satow, K.N. Houk, M. Shibasaki, J. Am. Chem. Soc. 1995, 117, 6194.
[120] Y. S. Kim, S. Matsunaga, J. Das, A. Sekine, T. Ohshima, M. Shibasaki, J . Am. Chem.
Soc. 2000, 122, 6506.
[121] E. Emori, T. Arai, H. Sasai, M. Shibasaki, J. Am. Chem. Soc. 1998, 120, 4043.
[122] T. Arai, H. Sasai, K. Aoe, K. Okamura, T. Date, M. Shibasaki, Angew. Chem. 1996,
108, 103; Angew. Chem., Int. Ed. Engl. 1996, 35, 104.
[123] (a) K. Mikami, M. Terada, T. Nakai, J. Org. Chem. 1991, 56, 5456; (b) K. Mikami,
M. Terada, T. Nakai, J. Chem. Soc., Chem. Commun. 1993, 343.
[124] M. Terada, T. Nakai, K. Mikami, Inorg. Chim. Actu 1994, 222, 377.
[125] L. Gong, A. Streitwieser, J. Org. Chem. 1990, 55, 6235.
[126] K. Uotsu, H. Sasai, M. Shibasaki, Tetrahedron: Asymmetry 1995, 6, 71.
[I271 Y. Makioka, I. Nakagawa, Y. Taniguchi, K. Takaki, Y. Fujiwara, J. Org. Chem. 1993,
58, 4771.
[128] T. Imamoto, T. Kusumeto, M. Yokoyama, Tetrahedron Lett. 1983, 24, 5233.
1012 3.2 Special Catalysts and Processes
[194] W. J. Evans, T. A. Ulibam, J. W. Ziller, J. Am. Chem. Soc. 1990, 112, 2314.
[195] J. L. Atwood, W. E. Hunter, A.L. Wayda, W. J. Evans, Inorg. Chem. 1981, 20, 4115.
[196] (a) W.J. Evans, R.A. Keyer, J. W. Ziller, Organometallics 1990, 9, 2628; (b) W. J.
Evans, R. A. Keyer, J. W. Ziller, Organometallics 1993, 12, 2618.
[I971 C. M. Forsyth, S. P. Nolan, C. L. Stem, T. J. Marks, A. L. Rheingold, Organometallics
1993, 12, 3618.
[ 1981 H. J. Heeres, M. Maters, J. H. Teuben, G. Helgesson, S. Jagner, Organometallics 1992,
11, 350.
[ 1991 W. J. Evans, D. K. Drummond, T. P. Hanusa, R. J. Doedens, Organometallics 1987,
6, 2279.
[200] 0. Runte, T. Priermeier, R. Anwander, Chem. Commun. 1996, 1385.
[201] H. W. Gorlitzer, M. Spiegler, R. Anwander, Eur: J. Inorg. Chem. 1998, 1009.
[202] H. W. Gorlitzer, M. Spiegler, R. Anwander, J. Chem. SOC., Dalton Trans. 1999,
4287.
[203] S. Amin, J.R. Morrow, C.H. Lake, M.R. Churchill, Angew. Chem. 1994, 106, 824;
Angew. Chem., Int. Ed. Engl. 1994, 33, 173.
[204] R. Anwander, Chem. Mat. 2001, 13, 4419.
3.2.6.1 Introduction
An elegant way of reducing the generation of waste and talung into account the
depletion of raw materials while producing chemicals is to use very efficient,
productive, and environmentally friendly catalytic processes [ 11. Many complex
organic derivatives possess a stereogenic center, which can be efficiently intro-
duced in an enantioselective catalytic step during their synthesis. With that objec-
tive, the design of chiral ligands for transition metal catalyzed asymmetric reac-
tions has been intensively followed with the aim of obtaining very efficient enan-
tioselective catalysts (cf. Section 2.9) [2]. The latter must address high synthetic
efficiency in terms of chemo-, regio-, diastereo-, and enantio-selectivity. For
these processes, the key parameter is generally the design of the most satisfactory
chiral auxiliary. Recent reviews provide examples of the incredibly fertile area of
chiral ligand design for enantioselective catalysis [3].
Chiral diphosphanes (diphosphines) occupy a special place among the chiral
auxiliaries described so far because of their efficiency and for historical reasons.
Typically, diphosphines are involved industrially in the enantioselective hydroge-
nation of C=C, C=O, and C=N bonds, and in the isomerization of an allylamine
[4]. The design of the ligand is intimately connected to the catalytic process in
which the ligand will be involved. In addition, the combination of the metallic
3.2.6.2 Monophosphines 1015
centers and the diversity of organic precursors offer an enormous potential for new
catalytic systems. Ligand modifications allow the electronic and steric character-
istics in the vicinity of the P atoms to be varied. A large family of auxiliaries is
constituted by heteroatom-containing phosphine ligands in which the heteroatom
is either directly connected to the phosphorus making it possible thus to vary
intimately the properties of the auxiliaries, or present as a second coordination
end-group providing chelating ligands with specific features. This review
describes some recent progress in the setting up of special new ligands. Several
ligands will be preserved in order to indicate the scope of these auxiliaries. In
addition, the examples are selected deliberately from recent reports including
the accompanying catalytic reactions (cf. Section 3.1.1.7).
3.2.6.2 Monophosphines
Ph, ,Ph
T
‘’ IT Ph/ ‘Ph
X = NMe2
1016 3.2 Special Catalysts and Processes
Thus, chiral monophosphine auxiliaries have a real potential for various cata-
lytic processes and certainly deserve further attention. In addition, their synthesis
allows a modular approach to a variety of structures. Due to the importance of
the binaphthol framework for efficient enantioselection, the latter has been the
most frequently used for the construction of monophosphine monodentate auxi-
liaries.
3 4 5 6
line part has led to numerous new ligands that have been applied in cyclopropana-
tion, Diels-Alder, hydrosilylation, aldol addition, glyoxylate-ene, and many other
reactions [28].
7 8 9 10
11 12 13
14
3.2.6.2 Monophosphines 1019
Other aminophosphines have also been sought and applied in different enantio-
selective transformations, e. g., allylic substitution [56] (up to 95 % ee), and
Ir-based imine hydrogenation (88 % ee) [57]. Chiral aminophosphines have also
been investigated in the asymmetric transfer hydrogenation of ketones (up to
84 % ee for the reduction of aryl ketones) [58].
M;:
15 16 17
R = t-BU
CPr
18
1020 3.2 Special Catalysts and Processes
The potential of such ligands is very significant [S9] as they operate an efficient
enantiocontrol in many reactions. As recent examples, they proved to be effective
in Ir-catalyzed hydrogenation of simple olefins (eq. (2)) (up to 98 % ee) [77] and
imine [78], and standard allylic substitution with C- and N-nucleophiles catalyzed
by Pd (up to 99 % ee) [38, 68 b, 70, 71, 74, 791 and Pt (up to 90 % ee) [go], but
also in alkylation of nonsymmetric allylic acetates (up to 99% ee) [38, 66, 72,
73 a, el, hydrosilylation of ketones (up to 86 % ee) (Rh-based) [76, 811 and imines
(Ir-catalyzed, up to 96% ee) [69, 81 a], Heck reaction (eq. (3); cf. Section 3.1.6)
[67, 68 a, 73 b, c], Ru-mediated olefin cyclopropanation (up to 75 % ee; cf. Sec-
tion 3.1.7) [6S], Ru-mediated transfer hydrogenation of ketones (up to 94% ee)
&%
[82], copper-catalyzed 1,4-addition of organometallic reagents to enones [7S],
and other [S9].
@ /
+ H2 [K*(COD)]BAR; @ \ P
[Pd2(dba)3.dba](4 ml%)
L: P,N based oxazoline ligand
bervlene
r.t., 5 days
* fl
91% yield
98% ee
(3)
3.2.6.3 Bi(di,bis)phosphines
Likewise, in the continuing research aimed at the discovery of new chiral bipho-
sphines, specific attention is also being devoted to the design of biphosphines pos-
sessing heteroatoms bound to the phosphorus moieties. The main purpose is to
access structures with stereoelectronic properties that can be fine-tuned and
hence, intrinsically, to control the regio- and stereoselectivity of a catalytic reac-
tion. These auxiliaries present a variety of structures and are based on symmetrical
or nonsymmetrical skeletons supplying a diversity of phosphines possessing P-0
3.2.6.3 Bi(di,bis)phosphines 1021
catalyst
(5 mol%)
2,6di-te&-buiy@yidine
(5mol%) ~ &Br
+ A C H O CYCh CHO
-20T,
20 h exolendo = 10190
86% > 99% ee (4)
23
22
24 25 26
27 28 29
1024 3.2 Special Cutulysts and Processes
30 31 32
used for the Pd-catalyzed formation of the C-C bond of diverse chiral synthons.
Analogous ligands have been synthesized by varying the bridge between the two
amine skeletons [134-1391.
Ph2P
33
The resulting derivatives were applied with success in the standard asymmetric
allylic alkylation (up to 97 % ee) [ 134, 1361 or in transformations involving either
specific allylic substrates (2-cycloalkenyl derivatives, up to > 99 % ee) [135,
1371, unsymmetrical substrates (monosubstituted ally1 acetate, up to 83 % ee)
[ 1401, or especial nucleophiles (nitroalkanes [141], iminoesters [138 a], or dike-
tones [139, 140, 1421). Such ligands were also effective in the formation of qua-
ternary chiral carbon through allylic substitution (eq. (6)) [ 138, 1431, deracemiza-
tion of vinyl epoxides (up to 99 % ee) [ 1441, or alkylation of ketone enolates
[ 138 b], and deracemization of allylic derivatives [ 1451.
Ph
d.r. = 19:l
95% ee
91% yield
Hybrid P,N,N,N ligands have also being synthesized and used in the standard
Pd-catalyzed allylic substitution (up to 69 % ee) [146]. The polydentate ligands,
e. g., tetradentate oxazolinylphosphine for standard allylic substitution (up to
90 % ee) [ 1471 and tridentate N,P,N for transfer hydrogenation of ketones (up
to 79 % ee) [148], P,N,P for hydrosilylation of ketones (up to 66 % ee) [149 a]
and transfer hydrogenation of acetophenone (up to 45% ee) [149 b], P,S,P for
enamide hydrogenation (up to 5.5 % ee) [150 a] and transfer hydrogenation of
acetophenone (up to 65 % ee) [150 b], and the above-described P,N,N. Structure 15
[65] is representative of this class of polydentate ligands.
34 35 36
Liquid or supercritical carbon dioxide has also been used as a friendly medium
providing easy recycling of the catalyst. Enantioselective catalyses (hydro-
formylations, hydrogenations) have been described with different catalysts
[157-1.591.
Polymer-supported chiral catalysts have likewise been prepared in order to
obtain access to reusable systems (cf. Section 3.1.1, especially Section 3.1.1.3).
For example, copolymerized functionalized BINAP [ 160, 1611 could be applied
in the enantioselective hydrogenation of olefinic substrates (up to 94 % ee). Simi-
larly, the copolymerization of vinyl-BINAPHOS with styrene derivatives led to a
heterogenized auxiliary which made it possible to hydroformylate styrene and
vinyl acetate (Rh catalysis) with selectivities and enantioselectivities close to
those provided by the parent homogeneous catalytic system [ 1621.
Chiral auxiliaries have also been included in dendrimeric structures (cf. Section
3.2.2). Two general strategies are possible for that purpose. Thus, multiple auxi-
References 1027
liaries can be located at the periphery or the ligand can be incorporated in the core
of the dendrimer. The properties of the corresponding catalysts are often close to
those of the monomeric congeners for the first type, while they can be quite dif-
ferent for the second because of the space-filling nature of the dendritic structure.
The two strategies have been explored and the recycling of the macromolecular
catalyst is done by nanofiltration. For example, core dendritic BINAP ligand
was applied and recycled in the Ru-catalyzed hydrogenation of 2-[p(2-methylpro-
pyl)phenyl]acrylic acid, providing the hydrogenated product (ibuprofen) in up to
92.6 % ee. Importantly, retention of the catalytic properties was observed after
several cycles [ 1631. Peripheral dentritic ferrocenyl chiral auxiliaries (based on
37) have been applied successfully in the Rh-mediated hydrogenation of dimethyl
itaconate (up to 98 % ee) [163].
3.2.6.6 Conclusions
The chiral phosphorus-based auxiliaries presented in this article attest the potential
of such ligands in many types of enantioselective transformations catalyzed by or-
ganometallic complexes. In addition, a wide range of chiral substances have been
produced with high enantiomeric purity by using the appropriate combination of
metal and chiral auxiliary for the targeted transformation. The diversity of struc-
tures prepared and the several strategies employed allow a modular approach to
the design of ligands and a fine-tuning of the properties of the most appropriate
auxiliaries. The field of ligand design for enantioselective catalysis is in constant
expansion. The full potential of these auxiliaries is enormous and their continuing
investigation promises well.
References
[ l ] (a) R. A. Sheldon, CHEMTECH, March 1994, 38; (b) H.-U. Blaser, M. Studer, Appl.
Catal. A: Gen. 1999, 189, 191; (c) H.-U. Blaser, M. Studer, Chirality 1999, 11, 4.59.
[2] (a) H. Brunner, W. Zettelmeir, Handbook of Enantioselective Catalysis with Transition
Metal Compounds, Vols. I and 11, VCH, Weinheim, 1993; (b) Comprehensive Asym-
metric Catalysis, Vols. 1-3 (Eds.: E. N. Jacobsen, A. Pfaltz, H. Yamamoto), Springer,
Berlin, 1999.
[3] (a) L. Tonks, J. M. J. Williams, Contemp. Org. Synth. 1996, 3, 259; (b) L. Tonks, J. M. J.
Williams, Contemp. Org. Synth. 1997, 4, 3.53; (c) A.C. Regan, J. Chem. SOC., Perkin
Trans. I 1998, 1151; (d) M. Wills, J. Chem. Soc., Perkin Trans. I 1998, 3101; (e)
M. Wills, H. Tye, J . Chem. Soc., Perkin Trans. 1 1999, 1109; (f) H. Tye, J. Chem.
Soc., Perkin Trans. I 2000, 274.
1028 3.2 Special Catalysts and Processes
[4] A. N. Collins, G. N. Sheldrake, J. Crosby (editors), Chirality in Industry, Vols. I and 11,
John Wiley, Chichester, 1992 and 1997; (b) H.-U. Blaser, F. Spindler, Top. Catal. 1997,
4, 275.
[5] (a) T. Noyori, in Asymmetric Catalysis in Organic Synthesis, Wiley, New York, 1994;
(b) Catalytic Asymmetric Synthesis (Ed.: I. Ojima), VCH, New York, 1993.
[6] (a) F. Lagasse, H.B. Kagan, Chem. Pharm. Bull. 2000, 48, 315; (b) I.V. Komarov,
A. Borner, Angew. Chem. Int. Ed. 2001, 40, 1197.
[7] (a) A. H. M. de Vries, A. Meetsma, B. L. Feringa, Angew. Chem., Int. Ed. Engl. 1996,35,
2374; (b) R.N. Naasz, L.A. Arnold, L.A. Pineschi, E. Keller, B.L. Feringa, J. Am.
Chem. SOC. 1999, 121, 1104.
[8] R. Imbos, M. H. G. Brilman, M. Pineschi, B. L. Feringa, Org. Lett. 1999, I , 623.
[9] (a) N. Sewald, V. Wendisch, Tetrahedron: Asymmetry 1998, 9, 1341 ; (b) J. P. G. Vers-
leijen, A.M. van Leusen, B. L. Feringa, Tetrahedron Lett. 1999, 40, 5803.
[lo] A. Alexakis, C. Benhai’m, X. Foumioux, A. van den Heuvel, J.-M. Leveque, S. March,
S. Rosset, Synlett 1999, 1811.
[ l l ] E. Keller, J. Maurer, R. Naasz, T. Schader, A. Meetsma, B.L. Feringa, Tetrahedron:
Asymmetry 1998, 9, 2409.
[12] A. Alexakis, J. Vastra, J. Burton, C. Benhaim, P. Mangeney, Tetrahedron Lett. 1998,
39, 7869.
[13] (a) F.-Y. Zhang, A. S. C. Chan, Tetrahedron: Asymmetry 1998, 9, 1179; (b) T. Mori,
K. Kosaka, Y. Nakagawa, Y. Nagaoka, K. Tomioka, Tetrahedron: Asymmetry 1998,
9, 3175; (c) M. Yan, Y. Zhou, A.S.C. Chan, Chem. Commun. 2000, 115.
[14] B. Bartels, G. Helmchen, Chem. Commun. 1999, 741.
[15] K. Fuji, N. Kinoshita, K. Tanaka, T. Kawabata, Chem. Commun. 1999, 2289.
[I61 H. Tye, D. Smyth, C. Eldred, M. Wills, Chem. Commun. 1997, 1053.
[17] M. T. Reetz, G. Mehler, Angew. Chem. Int. Ed. 2000, 39, 3889.
[18] (a) F. Bertozzi, P. Crotti, F. Macchia, M. Pineschi, A. Arnold, B. L. Feringa, Org. Lett.
2000, 2, 933; (b) F. Bertozzi, P. Crotti, F. Macchia, M. Pineschi, B. L. Feringa, Angew.
Chem. Int. Ed. 2001, 40, 930.
[19] R. Naasz, L. A. Arnold, A. J. Minnaard, B. L. Feringa, Angew. Chem. Int. Ed. 2001,
40, 927.
[20] D. Haag, J. Runsink, H.-D. Scharf, Organometallics 1998, 17, 398.
[21] J.-M. Brunel, M.-H. Hirlemann, A. Heumann, G. Buono, Chem. Commun. 2000, 1869.
[22] (a) T. P. Dang, H. B. Kagan, J. Chem. Soc., Chem. Commun. 1971,481; (b) H. B. Kagan,
C. R. Acad. Sci. Paris, Se‘rie II b 1996, 322, 131.
[23] (a) R. Noyori, H. Takaya, Acc. Chem. Res. 1990, 23, 345; (b) R. Noyori, T. Ohkuma,
Angew. Chem. Int. Ed. 2001, 40, 40.
[24] (a) M. J. Burk, J. Am. Chem. Soc. 1991, 113, 8518; (b) M. J. Burk, M. F. Gross, G. T.
Harper, C. S. Kalberg, J. R. Lee, J. P. Martinez, Pure Appl. Chem. 1996, 68, 37.
[25] (a) K. Inogushi, S. Sakuraba, K. Achiwa, Synlett 1992, 169; (b) T. V. RajanBabu, A. L.
Casanuovo, J. Am. Chem. SOC. 1996, 118, 6325.
[26] F. Agbossou, J.-F. Carpentier, F. Hapiot, I. Suisse, A. Mortreux, Coord. Chem Rev. 1998,
178-180, 1615.
[27] R. E. Lowenthal, A. Abido, S. Masamune, Tetrahedron Lett. 1990, 31, 6005.
[28] (a) A. Pfaltz, Acc. Chem. Res. 1993,26, 339; (b) A. K. Gosh, P. Mathivanan, J. Cappiello,
Tetrahedron: Asymmetry 1998, 9, 1.
[29] Y. Uozumi, T. Hayashi, J. Am. Chem. Soc. 1991, 113, 9887.
[30] (a) N. Nomura, J. Jin, H. Park, T. V. RajanBabu, J. Am. Chem. Soc. 1998, 120, 459;
(b) M.Nandi, J. Jin, T. V. RajanBabu, J. Am. Chem. Soc. 1999, 121, 9899.
[31] T. Hayashi, M. Ishigedani, J. Am. Chem. SOC. 2000, 122, 976.
[32] S. Breeden, M. Wills, J. Org. Chem. 1999, 64, 9735.
References 1029
[33] (a) G. Knuhl, P. Sennhenn, G. Helmchen, J. Chem. Soc., Chem. Commun. 1995, 1845;
(b) E. J. Bergner, G. Helmchen, Eur: J. Org. Chem. 2000, 419.
[34] H. Kodama, T. Taiji, T. Ohta, I. Furukawa, Tetrahedron: Asymmetry 2000, 11, 4009.
[35] (a) K. Selvakumar, M. Valentini, P. S. Pregosin, Organometallics 1999, 18, 4591 ;
(b) H. Nakano, Y. Okuyama, H. Hongo, Tetrahedon Lett. 2000, 41, 4615.
[36] D. A. Evans, K. R. Campos, J. S. Tedrow, F. E. Michael, M.R. GagnC, J. Org. Chem.
1999, 64, 2994.
[37] K. Fuji, H. Ohnishi, S. Moriyama, K. Tanaka, T. Kawabata, K. Tsubaki, Synlett 2000,
351.
[38] S . Schleich, G. Helmchen, E m J. Org. Chem. 1999, 2515.
[39] S. Gladiali, E. Alberico, S. Pulacchini, L. Kollar, J. Mol. Catal. A: Chem. 1999, 143,
155.
[40] (a) M. Kuriyama, K. Tomioka, Tetrahedron Lett. 2001, 42, 921; (b) M. Kanai, Y. Na-
kagawa, K. Tomioka, Tetrahedron 1999, 55, 3843; (c) Y. Nakagawa, M. Kanai,
Y. Nagaoka, K. Tomioka, Tetrahedron 1998, 54, 10295.
[41] S. Vyskocil, M. Smrcina, V. Hanus, M. Polasek, P. Kocovsky, J. Org. Chem. 1998,
63, 7738.
[42] X. Hu, H. Chen, X. Zhang, Angew. Chem. Int. Ed. 1999, 38, 3518.
[43] (a) P. Kocovsky, S. Vyskocil, I. Cisarova, J. Sejbal, I. Tislerova, M. Smrcina,
G.C. Lloyd-Jones, S.C. Stephen, C.P. Butts, M. Muray, V. Langer, J. Am. Chem.
Soc. 1999, 121, 7714; (b) J. Yin, S.L. Buchwald, J. Am. Chem. Soc. 2000, 122,
12051.
[44] (a) S. U. Son, H.-Y. Jang, J. W. Han, I. S. Lee, Y. K. Chung, Tetrahedron: Asymmetry
1999, 10, 347; (b) M. McCarthy, M.W. Hooper, P.J. Guiry, Chem. Commun. 2000,
1333; (c) M. McCarthy, P.J. Guiry, Polyhedron 2000, 19, 541; (d) J.M. Valk, G.A.
Whitlock, T. P. Layzell, J. M. Brown, Tetrahedron: Asymmetry 1995, 6, 2593.
[45] E. Femandez, M. W. Hooper, F. I. Knight, J. M. Brown, Chem. Commun. 1997, 173.
[46] (a) J. W. Han, H.-Y. Jang, Y. K. Chung, Tetrahedron: Asymmetry 1999, 10, 2853;
(b) K. Ito, R. Kashiwagi, K. Iwasaki, T. Katsuki, Synlett 1999, 1563; (c) C.G. Arena,
D. Drommi, F. Faraone, Tetrahedron: Asymmetry 2000, 11, 4753; (d) X. Dai, S. Virgil,
Tetrahedron Lett. 1999, 40, 1245.
[47] T. Constantieux, J.-M. Brunel, A. Labande, G. Buono, Synlett 1998, 49.
[48] J.-M. Brunel, A. Tenaglia, G. Buono, Tetrahedron: Asymmetry 2000, 11, 3585.
[49] J.M. Brunel, B. Del Campo, G. Buono, Tetrahedron Lett. 1998, 39, 9663.
[50] (a) T. Hayashi, Ferrocenes (Eds.: A. Togni, T. Hayashi), VCH, Weinheim, 1995, p. 105;
(b) C. J. Richards, A. J. Locke, Tetrahedron: Asymmetry 1998, 9, 2377.
[51] G. Pioda, A.N. Togni, Tetrahedron: Asymmetry 1998, 9, 3903.
[52] H. C. L. Abbenhuis, U. Burckhardt, V. Gramlich, A. Martelletti, J. Spencer, I. Steiner,
A. Togni, Organometallics 1996, 15, 1614.
[53] A. Togni, U. Burckrhardt, V. Gramlich, P. S. Pregosin, R. Salzmann, J. Am. Chem. Soc.
1997, 118, 1031.
[54] A. N. Cammidge, K.V.L. CrCpy, Chem. Commun. 2000, 1723.
[55] J. L. Almera Perea, M. Lotz, P. Knochel, Tetrahedron: Asymmetry 1999, 10, 375.
[56] (a) J. P. Cahill, D. Cunneen, P. J. Guiry, Tetrahedron: Asymmetry 1999, 10, 4157; (b)
M.-J. Jin, J.-A. Jung, S.-H. Kim, Tetrahedron Lett. 1999, 40, 5197; (c) A. Saitoh,
K. Achiwa, K. Tanaka, T. Morimoto, J. Org. Chem. 2000, 65, 4227; (d) T. Kohara,
Y. Hashimoto, K. Saigo, Synlett 2000, 517; (e) I.C.F. Vasconcelos, N.P. Rath,
C.D. Spilling, Tetrahedron: Asymmetry 1998, 9, 937; (f) F. Robert, F. Delbecq,
C. Nguefack, D. Sinou, Eur: J. Inorg. Chem. 2000, 351; (g) J. C. Anderson, R. J. Cub-
bon, J.D. Harling, Tetrahedron: Asymmetry 1999, 10, 2829; (h) H.-Y. Jang, H. Seo,
J. W. Han, Y. K. Chung, Tetrahedron Lett. 2000, 41, 5083; (i) T. Kohara, Y. Hashimoto,
1030 3.2 Special Catalysts and Processes
[lo81 (a) 0 Pamies, G. Net, A. Ruiz, C. Claver, Tetrahedron: Asymmetry 2000, 11, 1097;
(b) 0. Pamies, M. Dieguez, G. Net, A. Ruiz, C. Claver, Chem. Commun. 2000, 2383.
[lo91 (a) M. T. Reetz, T. Neugebauer, Angew. Chem. Int. Ed. 1999, 38, 179; (b) 0. Pamies,
G. Net, A. Ruiz, C. Claver, Eul: J. Inorg. Chem. 2000, 1287.
[110] (a) S. CserCpi-Szucs, J. Bakos, Chem. Commun. 1997, 635; (b) S. Cserkpi-Szucs,
I. Toth, L. Parkanyi, J. Bakos, Tetrahedron: Asymmetry 1998, 9, 3135; (c) Y. Jiang,
S.Xue, Z. Li, J. Deng, A. Mi, A. S. C. Chan, Tetrahedron: Asymmetry 1998, 9, 3185;
(d) R. Kadyrov, D. Heller, R. Selke, Tetrahedron: Asymmetry 1998, 9, 329; (e)
G.J.H. Buisman, L.A. van der Veen, A. Klootwijk, W.G.J. de Lange, P.C.J.
Kamer, P. W. N. M. van Leeuwen, D. Vogt, Organometallics 1997, 16, 2929; (0C.
Botteghi, G. Delogu, M. Marchetti, S. Paganelli, B. Sechi, J. Mol. Catal. A: Chem.
1999, 143, 3 11.
[ill] A. Roucoux, I. Suisse, M. Devocelle, J.-F. Carpentier, F. Agbossou, A. Mortreux,
Tetrahedron: Asymmetry 1996, 7, 379.
[112] J.-M. Brunel, G. Buono, Tetrahedron Lett. 1999, 40, 3561.
[113] A. Zhang, Y. Feng, B. Jiang, Tetrahedron: Asymmetry 2000, 11, 3123.
[114] M. Sauthier, J. Fomes-Camer, L. Toupet, R. RCau, Organometallics 2000, 19, 553.
[115] M. T. Reetz, E. Bohres, R. Goddard, Chem. Commun. 1998, 935.
[116] (a) C. Pasquier, S. Naili, A. Morteux, F. Agbossou, L. PClinski, J. Brocard, J. Eilers,
I. Reiners, V. Peper, J. Martens, Organometallics 2000, 19, 5723; (b) C. Pasquier,
L. PClinski, J. Brocard, A. Mortreux, F. Agbossou-Niedercom, Tetrahedron Lett.
2001, 42, 2809.
[117] (a) Y. Kuroki, D. Asada, K. Iseki, Tetrahedron Lett. 2000, 41, 9853; (b) Y. Kuroki,
Y. Sakamaki, K. Iseki, Org. Lett. 2001, 3, 457.
[ 1181 E. A. Broger, W. Burkart, M. Hennig, M. Scalone, R. Schmid, Tetrahedron: Asymmetry
1998, 9, 4043.
[119] H.-J. Kreuzfeld, C. Dobler, J. Mol. Catal. A: Chem. 1998, 136, 105.
[120] (a) R. Lou, A. Mi, Y. Jiang, Y. Qin, Z. Li, F. Fu, A. S. C. Chan, Tetrahedron 2000, 56,
5857; (b) A. Mi, R. Lou, Y. Jiang, J. Deng, Y. Qin, F. Fu, Z. Li, W. Hu, A. S.C. Chan,
Synlett 1998, 847.
[121] X. Li, R. Lou, C.-H. Yeung, A.S.C. Chan, W. K. Wong, Tetrahedron: Asymmetry,
2000, 11, 2077.
[I221 D. Moulin, C. Darcel, S. JugC, Tetrahedron: Asymmetry 1999, 10, 4729.
[123] (a) Y. Xie, R. Lou, Z. Li, A. Mi, Y. Jiang, Tetrahedron: Asymmetry 2000, 11, 1487;
(b) L. Gong, G. Chen, A. Mi, Y. Jiang, F. Fu, X. Cui, A.S.C. Chan, Tetrahedron:
Asymmetry 2000, 11, 4297.
[I241 (a) R. Ewalds, E. B. Eggeling, A. C. Hewat, P. C. J. Kamer, P. W. N. M. van Leeuwen,
D. Vogt, Chem. Eul: J . 2000, 6 , 1496; (b) 0. Lot, I. Suisse, A. Mortreux, F. Agbossou,
J. Mol. Catal. A: Chem, 2000, 164, 125; (c) S. Naili, I. Suisse, A. Mortreux, F. Agbos-
sou-Niedercorn, G. Nowogrocki, J. Organomet. Chem. 2001, in press.
[125] T. Morimoto, Y. Yamaguchi, M. Suzuki, A. Saitoh, Tetrahedron Lett. 2000, 41, 10025.
[126] I. Achiwa, A. Yamazaki, K. Achiwa, Synlett 1998, 45.
[ 1271 S. Boms, R. Kadyrov, D. Heller, W. Baumann, J. Holz, A. Bomer, Tetrahedron: Asym-
metry 1999, 10, 1425.
[128] J. Holz, M. Quirmbach, U. Schmidt, D. Heller, R. Stunner, A. Bomer, J. Org. Chem.
1998, 63, 803 1.
[I291 (a) J. Holz, M. Quirmbach, A. Bomer, Synthesis 1997, 983; (b) S. Boms, R. Kadyrov,
D. Heller, W. Baumann, A. Spannenberg, R. Kempe, J. Holz, A. Bomer, Eul: J. Inorg.
Chem. 1998, 1291.
[ 1301 (a) J. Holz, R. Kadyrov, S. Boms, D. Heller, A. Bomer, J. Organomet. Chem. 2000,603,
61 ; (b) M. Quirmbach, J. Holz, V. I. Tararov, A. Bomer, Tetrahedron 2000, 56, 775.
References 1033
3.2.7 Homologation
Helmut Bahrrnann
metal carbonyls
ROH + CO + 2H2 RCH2OH + H20
The by-products consisted of higher acids, their esters, and hydroxy ethers. The
results of this experiments remained unnoticed so that work in 1949 by Wender et
al. [5J - after whom this reaction was named - was a kind of rediscovery. In 1952,
the essential conclusions of the work of Wietzel et al. were confirmed in a funda-
mental paper by Ziesecke [6].
In 1956 Berty [7] introduced a iodine activator to the basic catalyst cobalt car-
bony]; this made possible a noticeable increase in the reaction rate and represented
the transition from the high-pressure syntheses (40- 100 MPa) to the medium-
pressure syntheses (18-40 MPa), a state-of-the-art which lasted until 1988.
3.2.7.2 Chemical Basics and Applications 1035
R
COOH
+ 2COlH2 - R
kCH2-CHO
I
CH2-COOH
+ H20 (3)
I
LCOOR LCH2-COOR
Within this scope, homologation reactions are all variants of enlarging the car-
bon chain in a oxygen-containing molecule by one C atom with the use of syngas.
Thus the homologation reaction can be used, for example, for the synthesis of
acetaldehyde from methanol [48], propionic acid from acetic acid [47], or ethyl
acetate from methyl acetate [50]. Styrene may be produced from toluene by oxi-
dation to benzyl alcohol [5 11 and homologation to 2-phenylethanol, which in turn
can be dehydrated to styrene. From the chemical point of view, the applications of
homologation reactions are broad and useful. But, as mentioned before, low selec-
Y
Table 1. Homologation of methanol - current state in the development of catalysts. 0
w
Press. Temp. Catalyst Promoters Remarks Conversion Product/ By-product Ref. a
[bar1 ["CI [%I selectivity [%] selectivity [%]
80-170 Co 12/Br2,phosphine Addition of Acetaldehyde
chelate inert solvent
170-250 Co Halogen containing Ethanol
complex phosphine
chelate
170-250 Co Halogen containing Addition of Ethanol
complex phosphine water
chelate
350 260 co (CO~BLH? 9.5 Ethanol174 Methyl acetate/6.8
320 260 Co2(CO), NaI, Na,CO? C O and water 42 Ethanol129 Methyl acetate/l4
conversion 1, l-dimethoxy-
ethane17
400 185 Pretreatment 23 Ethanol156 Methyl acetate15.5
with C O Ethyl acetatel5.6
200 190 67 EthanoV36 Acetaldehydel9.6
Acetic acid/13.7
200 185 Co(OAc), 12, Br2, and AsR,, Addition of 55 Acetaldehyde/3 3 Ethanol/?.?
SbR3 or BiR3 inert solvent Acetic acidB.1
200 205 Co(OAc), 12,PBu3 Addition of 47 Ethanol/70 Methane/25.5
inert solvent Acetic acidl6.8
200 190 Co(OAc)? Iz, Br2, phosphine 50.6 Ethanol/65 Acetaldehyde1 1
chelate I , 1-Dimethoxy-
ethane/lO
Methane/l8.4
Table 1. (Continued)
Press. Temp. Catalyst Promoters Remarks Conversion Product/ By-product Ref.
[bar] ["C] [%I selectivity [%] selectivity [%]
200 185 CO(OA~)~ 43 EthanoV65
400 200 Co(OAc)> 50 EthanoU33.3 n-Propanoll3
Ethyl acetate/3
Acetaldehyde/2
275 180 Fe/Co 42 AcetaldehydeB4 Methyl acetate/l4
tivities and/or activities of the existing catalyst systems have still prevented broad
research and development in this field. Most of the research is still restricted to the
laboratory scale and to reactions with methanol.
4'- -
t t
H20 I H2
CH3OH Co1H2* CHBCHO CH30H + C2H50H (4)
\
I 0-
t
In contrast, under the milder reaction conditions with rhodium, no acetals are
observed (cf. eq. ( 5 ) ) .
CH30H -% CH31 CO I H2
* CHsCHO -
H2
ClHsOH ( 51
Similarly to the reaction with cobalt, the acetaldehyde intermediate formed will
be further hydrogenated to ethanol. Overall, the Rh-catalized homologation me-
chanism resembles the Monsanto process with the exception that, as a result of
the presence of hydrogen, acetaldehyde is now the main product and acetic
acid definitely the only by-product. Some key catalyst components present at
the end of the homologation reaction, such as Rh(diphosphine)COMe)12 and
[Ru(CO)I3j4-have been isolated and identified by Moloy et al. [49]. It may be as-
sumed that the Ru complex is responsible for the intermediate in-situ hydrogena-
tion to the high ethanol selectivity obtained.
More data are available from the cobalt catalyst system. Under reaction condi-
tions the cobalt compounds will form the following equilibrium with syngas (eq.
(6)).
C02(C0)8 + H2 K== 2 HCo(C0)4 (6)
These cobalt carbonyl compounds may be involved in the primary step of the
homologation reaction, the formation of a metal-alkyl complex. For this, nine
different routes according to Scheme 1 are discussed in the literature [ 12~1.
3.2.7.3 Mechanism of' Reaction 1041
[co(co)4l-
1 1
@ HPR31
CH3PR31
- H20 -HI, - PR3
Additionally, the situation will be further complicated by the fact that, under the
reaction conditions of the homologation reaction, Co2(C0)* with methanol,
halogen, halide, or phosphines may undergo various different disproportionation
reactions, from which some compounds were identified by IR spectroscopy, e. g.,
[CO(CH~OH)~]~' [CO(CO)~]~- [52], [Co(CO)J [53, 541, Cox2 + M'[Co(CO),]-,
[Co(CH,OH),(C0>,1,ln', [Co(C0>41,,~WI, [CO(CO)~(L-L)I', and [Co(CO),l-
mi.
Nevertheless, from the nine different routes to form the key intermediate of the
homologation reaction set out in Scheme 1, three remain the most convincing: the
insertion mechanism; the S,2 mechanism; and the phosphonium ion mechanism
(cf. Schemes 2 and 3 ) .
Scheme 2 outlines the insertion and the SN2 mechanisms. In both cycles cobalt
complexes are involved in the splitting-off of water. The key intermediate in the
insertion mechanism is HCO(CO)~Iand in the SN2 mechanism the anion
[Co(CO),]-, resulting from one of the previously mentioned disproportionation
reactions.
1042 3.2 Special Catalysts and Processes
HCo(C0)31
SN2-mechanism
mechanism
CH3Co(C0)4
co co
CH~COCO(CO)~I
H2 H2
co
CH3CHO
pressure. The best results were reached with the system no. 1. During recycling,
conversion of methanol decreased by 7 points and the selectivity to ethanol by 18
points. In further recycling experiments, fresh catalyst was added in such an
amount that conversion and selectivity remained constant. It was found that
20-30 % fresh catalyst must be added in order to reach the steady state. The sta-
bility of the catalyst during the reaction and the recycling was too low for a tech-
nical application. Furthermore, owing to the insufficient methanol conversion,
high energy and investment costs for separation and recycling of unconverted
methanol would be required. Finally, the same is true for the separation of the dif-
ferent reaction products.
1044 3.2 Special Catalysts and Processes
References
[ I ] J. I. Ehrler, B. Juran, Hydrocarbon Proc. 1982, 2, 109.
[2] J. F. Roth, J. H. Craddock, A. Hershman, E. Paulik, CHEMTECH 1971, 10, 600;
D. Forster, Adv. Organomet. Chem. 1979, 17, 255.
[3] J. F. Knifton, J. J. Lin, D. A. Storm and S. F. Wong, Card Today 1993, 18, 355.
[4] BASF AG (G. Wietzel, 0. Vorbach, A. Scheuermann), DE 843.876, 867.849, 875.346
(1 941-1 943).
[ S ] 1. Wender, M. Orchin et al., I. Am. Chem. Soc. 1949, 71, 4160; I. Wender et al. ibid.
1951, 73, 2656; 1. Wender et al., Science 1951, 113, 206.
[6] K. H. Ziesecke, Brennstoff-Chem. 1952, 33, 385.
Rejerences 1045
3.2.8.1 Introduction
Redox processes have introduced powerful ways to activate substrates in inor-
ganic [ 11 and organic chemistry [2]. Painvise organometallic processes including
homogeneous catalysis have also become an extremely rich field [3]. The combi-
nation of these two worlds should have a considerable impact on the advancement
of catalysis [4]. In this chapter a summary of the catalytic aspects of redox pro-
cesses is given, restricting the scope to homogeneous reactions although the
heterogeneous aspects are also of great importance and can be well understood
by using a similar and global approach [5]. Pairwise redox changes (oxidative ad-
dition and reductive elimination) are not discussed since the focus is on single-
electron transfer processes. There are two major areas of homogeneous catalysis
involving single-electron transfer:
(1) Electrocatalysis, also named Electron-Transfer-Chain (ETC) catalysis, where-
by a reaction (mostly of non-redox type) is catalyzed by an electron (reduc-
tion) or by an electron hole (oxidation). Organotransition-metal complexes
can carry an electron or an electron hole and, if they achieve this function
without decomposition, they are electron-reservoir complexes [6].
(2) Redox mediation or catalysis whereby a redox reaction is mediated or cata-
lyzed by a redox reagent. This type includes and is inspired by biological cat-
alysis with metalloenzymes. Here again both states need to be stable in order
to insure this function. Thus the redox mediator used must also be an electron-
reservoir complex [7].
Applied Homogeneous Catalysis with Organometallic Compounds
Edited by B. Cornils and W. A. Herrmann
Copyright 0 Wiley-VCH Verlag GmbH, D-69469 Weinheim, 2002
3.2.8.1 Introduction
Redox processes have introduced powerful ways to activate substrates in inor-
ganic [ 11 and organic chemistry [2]. Painvise organometallic processes including
homogeneous catalysis have also become an extremely rich field [3]. The combi-
nation of these two worlds should have a considerable impact on the advancement
of catalysis [4]. In this chapter a summary of the catalytic aspects of redox pro-
cesses is given, restricting the scope to homogeneous reactions although the
heterogeneous aspects are also of great importance and can be well understood
by using a similar and global approach [5]. Pairwise redox changes (oxidative ad-
dition and reductive elimination) are not discussed since the focus is on single-
electron transfer processes. There are two major areas of homogeneous catalysis
involving single-electron transfer:
(1) Electrocatalysis, also named Electron-Transfer-Chain (ETC) catalysis, where-
by a reaction (mostly of non-redox type) is catalyzed by an electron (reduc-
tion) or by an electron hole (oxidation). Organotransition-metal complexes
can carry an electron or an electron hole and, if they achieve this function
without decomposition, they are electron-reservoir complexes [6].
(2) Redox mediation or catalysis whereby a redox reaction is mediated or cata-
lyzed by a redox reagent. This type includes and is inspired by biological cat-
alysis with metalloenzymes. Here again both states need to be stable in order
to insure this function. Thus the redox mediator used must also be an electron-
reservoir complex [7].
3.2.8.2 Electron-Transfer-Chain (ETC) Catalyzed Reactions 1047
Each of these two areas can be further divided into two parts, depending on the
nature of the redox change during the catalytic cycle: electron transfer versus atom
transfer. The latter mode of redox change is necessarily an inner-sphere version of
the electron-transfer reaction, whereas the first mode is frequently of the outer-
sphere type [8].
Chain inorganic reactions have been reviewed several times [9-141 whereas
redox catalysis is an extremely large area dealing with metal-catalyzed oxidations
[15, 161 (cf. Section 2.4) and bioorganic catalysis [17, 181 (cf. Section 3.2.1). Many
important references concern electrochemistry (heterogeneous electron transfer)
and therefore are not cited here but interested readers can find them in [4].
3.2.8.2.1 Principles
Thermodynamically favorable reactions such as A +B which suffer from ki-
netic limitations can be catalyzed by an electron or by an electron hole using,
for instance, a redox carrier as an initiator. The reaction can be split into an initia-
tion step and a chain propagation cycle. The latter can be distinguished as a
“chemical” step and a cross redox step (Scheme 1).
overall: A iC + 6+ D
mechanism initiation: A + A*
propagation:
A* + C + B* + D (chemical step)
I I
B* + A + B iA* (cross ET step) initiation (ie)
Scheme 1
The reaction works best if (1) the electron-transfer initiation step is exergonic
i.e., the redox reagent is a good oxidant or a good reductant, depending on
which is required (vide infra); (2) both propagation steps are exergonic (or if
not, at least the overall propagation cycle must be exergonic, and side reactions
of the endergonic step must be avoided).
Catalysis is obtained because the rate of the chemical step is often considerably
more favorable at the odd-electron level than at the even-electron (closed-shell)
level. Indeed, most of the time inorganic radicals react about lo9 times faster
than their isostructural diamagnetic analogs. For organic radicals, the rate en-
hancement is even larger [9].
3.2.8.2.2 Initiation
The initiation can be oxidation or reduction, but usually only one of these two
possibilities is working. The reason is that the cross redox step should be exergo-
1048 3.2 Special Catalysts and Processes
nic to provide an efficient chain reaction. It is also easy to know if the redox step
is exergonic, whereas this is not the case for the "chemical" propagation step. If
the reaction product is more electron-rich than the starting material, the initiator
should be a reductant in order to have an exergonic cross redox step; whereas
it should be an oxidant if the reaction product is less electron-rich than the starting
material. More precisely, the ergonicity of an electron-transfer reaction is given by
the Rehm-Weller equation [ 191:
where:
I? = thermodynamic redox potential,
Z = charge,
f = ionic-strength factor,
E = dielectric c9nstant of the solvent,
d = r,, + rred (A) = sum of the radii r,, and ?-red of the
oxidant and reductant.
3.2.8.2.3 Examples
Ligand Substitution Reactions
The first example of recognized ETC catalysis was published by Taube in 1954
[25].Chlorine exchange in [Au"'CIJ was initiated by the reductant [Fe11(CN)6]4-
(eq. (2) and Scheme 2).
Footnotes to Table 1
a ) The redox potential of sandwich complexes can be finely tuned by modification of the
number of ring substituents. (Only approximate values are given for the redox potentials).
For a review of redox potential values, see [21]; for E? values of organometallic complexes,
see [22]; for NAr3, Z?' values range from 0.52 V to 1.72 V vs. SCE depending on the nature
of Ar, see [23]; for transition-metal sandwich compounds, see [24].
') Abbreviations: bipy, bipyridine; Tol, o-tolyl; Cp, r-C5H5; TTF, tetrathiafulvalene; TMPD,
+ 1.32 MeCN
+ 1.06 DMF
+ 1.11 DMF
+ 1.27 DMF
+ 0.76 THF
+ 0.53 0.1 M HCI
+ 0.3 H20
+ 0.40 MeCN
+ 0.45 DMF
+ 0.30 MeCN
+ 0.21 DMF
+ 0.127 MeCN
- 0.12 MeCN
- 0.29 MeCN
- 0.82 MeCN
- 0.87 DMF
THF
DMF
MeCN
DMF
DMF
DMF
DMF
DMF
MeCN
[CoCp*l* - 0.89 DMF
Footnotes see p. 1048.
3.2.8.2 Electron-Transfer-Chain (ETC) Catalyzed Reactions 1051
cat.
[Fe'Cp'(C&lee)]
2 PMe3
I - CO
*
Scheme 3. Note how the strength of the reductant is important to initiate the reaction. Also the
two metals are differentiated ("redox recognition"), which leads to regiospecific
reactions [28].
Ph
I
-. -.
/--l
Ph
Ph
I
x
. Ph . Ph
I
Ph
-.A
Ph
I
-. Ph
P
I
PEt3
I
Ph
I
- Ph
u
Scheme 4. Electrocatalytic exchange of CO by a P-donor in the bicapped cluster: the four
radical anions participating in the propagation cycle have been characterized by
EPR, by coupling with P ligand(s) in a stepwise sequence at low temperature [30].
1052 3.2 Special Catalysts and Processes
'L I I
Fe' G==== F;e'
18e
R = H or Me
L = PMe3, P(OMe)3, EtOH, 'BuCN
L3 = diphos + MeCN
(diphos = dppe or dppm)
x1
Scheme 5. The exchange of arene was first disclosed with solvent ligands [31]. Later, it was
found that 19-electron complex [Fe'Cp(arene)], generated from [Fe"Cp(arene)]'
and Na/Hg in THF, can catalyze the ligand exchange with P donors with turnover
numbers of about 100 [32, 331.
(4
- [M=CR21+
18 e [M-SO~V]'
19e
[M-so~v]+ [M=CR2r
18 e
+e
19 e + -R'
M = FeCp+(CO)?;R = H, R' = Ph
/ Fe'
oc,\*+~.""
- dimer
co
18 e I 19 e
Na+[naphthyI]' 18 e
P p -l+*x-
- precipitation or CO exchange
with polar solvent
17 e
18 e
A
I
18 e
[ FeCp2]+X- t
Scheme 7
1054 3.2 Special Catalysts and Processes
CO Insertion
The classic CO migratory insertion into the Fe-CH3 bond can also be initiated
either by an oxidant or a reductant, although the external ligand is not the same
in the two cases. This difference of external ligand (CO versus PPh3) makes the
insertion reaction exergonic in both cases (eqs. (3) and (4); E: = anodic peak
potential; E i = cathodic peak potential; = ( E ; + Ei)/2).
Other Reactions
Most other inorganic reactions have been carried out using ETC catalysis: iso-
merization of octahedral complexes [ 3 9 411, disproportionation [42], metal-
metal bond cleavage and formation [43, 441, CO extrusion in formyl complexes
[ 111. Although many studies involve electrochemical initiation, the use of a
chemical oxidant is also often shown to work. It is possible to use a photoexcited
state as the initiator given its enhanced redox power [45].
-R -
cat., init.
polyacetylenes K - 25000 (51
cat. = [W(C0)3(NCMe)3;
init. = [FeCp2]+[PF6]-(initiator);
R = alkyl, phenyl
MS2
M = W(CO),(NCMe)
propagation
)( S = NCMe
L = alkyne
MSL
CH H M-C
M -111 + M=C=C( ==== I I
4 t R
R C ~ H RCECH R,c=c\ H
Scheme 8
gonic if the bond formed is stronger than the bond broken. It was Taube again who
reported the first recognized example in transition-metal chemistry. Radioactive
36Cl was incorporated into [Pt1"Cl6l2-in water at 25 "C for a few minutes upon
irradiation with diffuse visible light [25]. Taube's recognition of the chain
mechanism for ligand substitution explained such reactions, which had in fact
been found 120 years earlier [48] (Scheme 9). The termination step is the dismu-
tation of the Pt"' intermediate to Pt" and Pt'".
Scheme 9
The important oxidative addition reaction was found in 1972 by Osborn and co-
workers to proceed according to an ATC mechanism in the case of the addition of
certain halides to Ir'. For instance, irradiation at 436 nm was proposed to induce
reduction of EtI from the photoexcited state of Ir', generating Et' and I$', a process
accelerated by addition of an electron-rich phosphine which produces a better re-
ductant (eq. (6) and Scheme 10) [49].
Et
b
( ] hv or
L = PMe3, PMePhz
Scheme 10 Q' QI
H-lMgiCO 1
+ PR H-M-PR3
[M;!eR3]’x
+ CO
CO
(7)
Scheme 11
t hv
CO-M-M-CO
This mechanism is quite general for this substitution reaction in transition metal
hydride-carbonyl complexes [52]. It is also known for intramolecular oxidative
addition of a C-H bond [53], heterobimetallic elimination of methane [54], inser-
tion of olefins [55],silylenes [56], and CO [57] into M-H bonds, extrusion of CO
from metal-formyl complexes [ 111 and coenzyme B 12- dependent rearrangements
[58]. Likewise, the reduction of alkyl halides by metal hydrides often proceeds
according to the ATC mechanism with both H-atom and halogen-atom transfer
in the propagation steps [4, 531.
Finally, group-transfer chain catalysis involves the transfer of a group in the
cross-propagation step; a few examples are known with transfers of groups
such as ally1 [59], cyclopentadienyl [60], and rhodium octaethylporphyrin [57].
3.2.8.4 Conclusions
Electrocatalysis and redox catalysis both involve catalysis using redox processes.
Molecular engineering is a key feature in these areas of catalysis. It requires
precise thermodynamic data for the investigated systems as well as imaginative
designs, including the coupling of several types of catalysis in multicatalytic
systems. Homogeneous systems are all the more useful as devices are complex
because they are amenable to kinetic investigations, thus allowing a mechanistic
approach. The latter, in turn, is useful for improving multicomponent systems
which involve not only homogeneous processes but also heterogeneous ones
including semiconductors and colloids. At this stage, molecular electronics and
catalysis are clearly connected sciences. Such interdisciplinarity will spread
in the future for the improvement of “catalytic engineering” to mimic the
increasingly well-understood metalloenzymatic catalysis.
1058 3.2 Special Catalysts and Processes
References
[l] H. Taube, Electron-Transfer Reactions of Complex Ions in Solution, Academic Press,
New York, 1970.
[2] D. R. H. Barton, S. 1. Parekh, Halfa Century of Free-Radical Chemistry, Cambridge
University Press, Cambridge, 1993.
[3] F. A. Cotton, G. Wilkinson, Advanced Inorganic Chemistry, 5th ed., Wiley, New York,
1988.
141 D. Astruc, Electron Transfer and Radical Processes in Transition-Metal Chemistry,
VCH, New York, 1995.
[5] D. Astruc in 141, Chapters 2 and 6.
[6] D. Astruc, Angew. Chem. 1988, 100, 662; Angew. Chem., Int. Ed. Engl. 1988, 27, 643.
[7] D. Astruc, Acc. Chem. Res. 1991, 24, 36.
181 The distinction between inner-sphere and outer-sphere electron transfer was established
by Taube; see Ref 1 (and for instance, Ref. 4, Chapters 1 and 7).
191 M. Chanon, Acc. Chem. Res. 1987, 20, 214; M. Chanon, Bull. Soc. Chim. FI: 1982,
11-197 and 1985, 209; M. Chanon, Chem. Rev. 1983, 87, 425.
[lo] J. A. Osbom in Organotransition-Metal Chemistry (Eds.: Y. Ishii, M. Tsutsui), Plenum,
New York, 1978, p. 69.
[ l l ] J. K. Kochi, J. Organomet. Chem. 1986, 302, 389.
[I21 M. I. Bruce, Coord. Chem. Rev. 1987, 76, 1 .
[13] N. J. Coville in Radical Processes in Organometallic Chemistry, J. Organornet. Chem.
Library, Vol. 22 (Ed.: W. C. Trogler), Elsevier, New York, 1990, p. 108.
[ 141 M. Chanon, M. Julliard, J.-C. Poite (Eds.), Paramagnetic Species in Activation, Selec-
tivity, Catalysis, Kluwer, Dordrecht, 1988.
[15] R. A. Sheldon, J. K. Kochi, Metal-Catalyzed Oxidation of Organic Compounds, Aca-
demic Press, 1981, New York.
[16] J. P. Collman, P. S. Wagenknecht, J. E. Hutchinson, Angew. Chem. 1994, 106, 1620;
Angew. Chem., Int. Ed. Engl. 1994, 33, 1537.
1171 J. Reedjik (Ed.), Bioinorganic Catalysis, Dekker, New York, 1993.
[I81 L. Stryer, Biochemistry, 2nd ed., New York, Freeman, 1981.
[I91 D. Rehm, A. Weller, Is% J. Chem. 1970, 8, 259.
[20] L. Eberson, Electron Transfer in Organic Chemistry, Springer, Berlin, 1987, Chapter X.
1211 A. J. Bard (Ed.), Encyclopedia of Electrochemistry of the Elements, Vols. 1-14, Dekker,
New York, 1980.
[22] N. G. Connelly, W. E. Geiger, Adv. Organomet. Chem. 1989, 23, 1.
[23] E. Steckhan, Top. Cur% Chem. 1987, 142, 1.
[24] D. Astruc, Chem. Rev. 1988, 88, 1 1 89.
[25] R. L. Rich, H. Taube, J. Am. Chem. Soc. 1954, 76, 2608.
[26] See [4], Chapter 7. For a recent example see: Y. Koite, C. K. Schauer, Organometallics
1993, 12,4854; M. Hidai, Y. Misobe, Chem. Rev. 1995, 95, 1115; D. Sellmann, Angew.
Chem. 1993, 105, 67; Angew. Chem. Int. Ed. Engl. 1993, 32, 64.
1271 For an in-depth study of ETC catalyzed substitution chemistry in [Co,(CO)&(,-CR)]
clusters, see K. Hinckelmann, J. Heinze, H. Schacht, J. S. Field, H. J. Vahrenkamp,
J. Am. Chem. Soc. 1989, 111, 5078. Carbonyl substitution can also be autocatalytic
(self-initiated); see W. Kaim in Organometallic Radical Processes, J. Organomet.
Library, Vol. 22 (Ed.: W. C. Trogler), Elsevier, New York, 1990, p. 173.
1281 D. S. Brown, M.-H. Delville-Desbois, R. Boese, K. P. C. Vollhardt, D. Astruc, Angew.
Chem. 1994, 106, 715; Angew. Chem., Int. Engl. Ed. 1994, 33, 661.
1291 M. Tilset in Energetics of Organometallic Species (Ed.: J. A. M. Simoes), Kluwer,
Dordrecht, 1992, pp. 109-129.
References 1059
[30] H. H. Ohst, J. K. Kochi, J. Chem. Soc., Chem. Cornmun. 1986, 121; H. H. Ost, J. K.
Kochi, Inorg. Chem. 1986, 25, 2066.
[31] C. Moinet, E. Roman, D. Astruc, J. Electroanal. Chem. Inter&acial Electrochem. 1981,
241, 121.
[32] J. Ruiz, M. Lacoste, D. Astruc, J. Am. Chem. Soc. 1990, 112, 5471.
[33] P. Boudeville, J.-L. Burgot, A. Darchen, New. J. Chem. 1995, 19, 179
[34] C. Roger, C. Lapinte, J. Chem. Soc., Chem. Commun. 1989, 1598.
[35] D. Touchard, J.-L. Fillaut, H. Le Bozec, C. Moinet, P. H. Dixneuf in [14], p. 311.
[36] J.-N. Verpeaux, M.-H. Desbois, A. Madonik, C. Amatore, D. Astruc, Organometallics
1990, 9, 630.
[37] M.-H. Desbois, D. Astruc, J. Chem. Soc., Chem. Commun. 1990, 943.
[38] D. Astruc, M.-H. Delville, J. Ruiz in Molecular Electrochemistry of Inorganic, Bioinor-
ganic and Organometallic Compounds, NATO AS1 Series, Vol. 385 (Eds.: A. J. L. Pom-
beiro, J. A. McCleverty), Kluwer, Dordrecht, 1993, p. 277.
[39] R. D. Rieke, H. Kojima, K. Ofele, J. Am. Chem. Soc. 1976, 98, 6735; Angew. Chem.
1980, 92, 550; Angew. Chem., Int. Ed. Engl. 1980, 19, 538.
[40] N. G. Connelly, S. J. Raven, G. A. Carriedo, V. Riera, J. Chem. Soc., Chem. Commun.
1986, 992.
[41] C. M. Arewgoda, B. H. Robinson, J. Simpson, J. Chem. Soc., Chem. Cornmun. 1982,
284.
[42] D. R. Tyler in Prog. Inorg. Chem., Vol. 36 (Ed.: S. J. Lippard), Wiley, New York 1988,
125.
[43] S. L. Yang, C. S. Li, C. H. Cheng, J. Chem. SOC., Chem. Cornmun. 1987, 1872.
[44] S. D. Jensen, B. H. Robinson, J. Simpson, Organornetallics 1986, 5, 1690.
[45] D. P. Summers, J. C. Luong, M. S. Wrighton, J. Am. Chem. Soc. 1981, 103, 5238.
[46] M.-H. Desbois, D. Astruc, J. Chem. Soc., Chem. Commun. 1988, 472; M.-H. De,bois,
D. Astruc, New J. Chem. 1989, 13, 595.
[47] T. C. Klarcke, C. S. Yannoni, T. J. Katz, J. Am. Chem. Soc. 1983, 105, 1787.
[48] J. Herschel, Philos. Mag. 1832, I , 58; M. Boll, Ann. Phys. (Paris) 2, 1914, 5, 226.
[49] J. S. Bradley, D. E. Connor, D. Dolphin, J. A. Labinger, J. A. Osborn, J. Am. Chem. Soc.
1972, 94, 4043; J. A. Labinger, A. V. Kramer, J. A. Osborn, ibid. 1973, 95, 7908.
[50] N. M. J. Brodie, A. J. Poe in [14], p. 345.
[Sl] B. H. Byers, T. L. Brown, J. Am. Chem. Soc. 1975, 97, 947; B. H. Byers, T. L. Brown,
ibid. 1977, 9Y, 2527.
[52] T. H. Whitesides, J. Shelly, J. Organomet. Chem. 1975, 92, 215.
[53] T. L. Brown in Organometallic Radical Processes, J. Organomet. Chem. Library, Vol 22
(Ed.: W. C. Trogler), Elsevier, New York, 1990, p. 67; N. J. Coville, ibid. p. 108.
[54] R. T. Edidin, J. R. Norton, J. Am. Chem. Soc. 1986, 108, 948.
[55] J. Halpern, J. Am. Chem. Soc. 1984, 106, 8319; J. Halpern in [14], p. 423.
[56] D. H. Berry, J. H. Mitstifer, J. Am. Chem. SOC. 1987, 109, 3777.
[57] B. B. Wayland, B. A. Woods, J. Chem. Soc., Chem. Cornmun. 1981, 700.
[58] J. Halpern, Science 1985, 227, 869.
[59] M. Rosenblum, P. S. Waterman, J. Organomet. Chem. 1980, 187, 267.
[60] B. D. Fabian, J. A. Labinger, J. Am. Chem. Soc. 1979, 101, 2239; B. D. Fabian, J. A.
Labinger, Organometallics 1983, 2, 659.
Applied Homogeneous Catalysis with Organometallic Compounds
Edited by B. Cornils and W. A. Herrmann
Copyright 0 Wiley-VCH Verlag GmbH, D-69469 Weinheim, 2002
3.2.9.1 Definitions
The actual meaning of the word “photocatalysis is somewhat controversial
”
PC
pc + s I+S
PC
1
1 hv
1 1
x 1) II., u
C
'1
hv hv
P S
CP cs
u S P
P R
(C0)5Re-Re(C0)5
1 hv
Re(C0)4L Re(CO)5L
17 e 19 e
co
Scheme 2. Photosubstitution in rhenium carbonyl complexes.
with an even number of valence electrons) and the importance of 19e species
[18, 191.
The double bond migration or cis-trans isomerization of linear pentenes
catalyzed by a variety of transition metal complexes (Fe(CO),, Fe3(C0)12,
R U ~ ( C O )in
~ ~the
) presence of irradiation illustrates the operation of case 1.3
[20, 211 (Scheme 3). Case 1.4, which covers photoinduced electron transfer
16 e
4
16 e
catalysis, has been dealt with thoroughly in [7]. Electrochemical studies [22-261
suggest that the photochemical scope of this type of process involving organo-
metallics has been underexploited.
Case 1.5 would be illustrated by photoextrusion of a ligand from a 18e transi-
tion metal complex [27] creating an unsaturation, making possible the complex-
ation of the substrate S to be activated.
The terms used to describe the class of processes that are noncatalytic in
photons, depicted in Scheme 1, case 1.5, are rather confusing. Kutal proposed
to cover all situations by the term catalyzed photochemistry [28]. This includes
three cases:
(1) An excited state of the substrate S reacts with the transition metal complex,
whereas S in the ground state would not react. Such a situation was labeled
catalyzed photoreaction by Wubbels [l], Salomon [9], Mirbach [29], and
Hennig [8].
(2) Case 1.5 in Scheme 1.
(3) Photosensitized reactions.
P- I
t Sensf Sens* Sensf Sens'
, SensS Sens'
In Scheme 4, Sens stands for sensitizer, S for substrate, S' for transformed sub-
strate, Sac for sacrificial reagent (because 1 mol of Sac is consumed for 1 mol of
S -+ P transformation). Case 4.1 corresponds to an energy transfer induced trans-
formation of the substrate into product(s). Cases 4.2 and 4.3 correspond to a
transformation resulting from an electron transfer between the sensitizer in its
excited state and the substrate.
The difference between cases 4.2 and 4.3 is that in the first case the transforma-
tion of S into P is coupled with the regeneration of Sens (case 4.2), whereas in the
second case (case 4.3) this regeneration has to be performed by an oxidant or a
reducing agent purposely added to the reaction mixture. Finally, the excitation
of the sensitizer may lead to an associative activation of the substrate toward
the sensitizer and it is this substrate-sensitizer complex which evolves toward
product(s) with regeneration of the sensitizer.
These schemes have been thoroughly explored with inorganic transition metal
complexes, particularly with respect to the use of solar energy [33-351. Far less
has been explored in this direction using organometallic compounds as sensitizers
or substrates.
Some references of reviews besides the ones already cited are given [ 1, 3, 5-9,
19, 23-25, 28, 3 1, 331. Organometallic photochemistry [36] was excellently trea-
ted in [37] and may be compared with inorganic photochemistry to gain further
inspiration [38-40]. A recent multiauthored book strongly overlaps with the sub-
ject matter of the present section, and should certainly be consulted [41]. Electron
transfer reactions play a determinant role in many photocatalytic processes;
several recent reviews and books may be cited on this topic [42-44]. The photo-
chemistry of the M-CO bond [45] and the theme of photocatalysis by transition
metal complexes [46] have recently been reviewed. Covalently linked donor-ac-
ceptor systems for mimicry of photosynthetic energy transfer have been discussed
in [47]. Several special issues of Coordination Chemistry Reviews have been
devoted to the photochemistry and photophysics of coordination compounds
[48-501, and a special issue to photochemistry [51]. Further developments in
photochemistry were the subject of a special issue of Chemical Reviews [52].
Practical considerations useful for designing photochemical experiments may
be found in [53].
Applied Homogeneous Catalysis with Organometallic Compounds
Edited by B. Cornils and W. A. Herrmann
Copyright 0 Wiley-VCH Verlag GmbH, D-69469 Weinheim, 2002
3.2.9.2 Synthesis and Activation - What hv Metal Catalysis Can Do Better? 1065
threo 5 erythro 6
R=H 1 1.9
R=H Eu(fod)3 1.7 1
R = SiMe3 Eu(fod)3 8.6 1
carbons or add to alkenes yielding saturated (8) and/or unsaturated (9) products
(eq. (3)). This transformation is also suitable for cyclization reactions (intramole-
cular radical-trapping) [58].
c
cp, / \ ,co
y cp +
oc’ Fe-Fe, R-x + d yhv_ Ry
- + R‘*=/y
(3)
7 8 9
6 X = halogen
FP2 Y = CN, Ph, C02Me
Photocyclization
G R Me3SnSnMe30.1
hv eq.
R=Ph 74 26 (68%)
(trans: cis 2.5: 1 : 2 : 1)
and compared under three sets of conditions, the photolysis with catalytic
hexabutyltin showed the highest reactivity and selectivities. The tin additive
plays the role of an iodine trap in a two-step radical chain reaction. The
synthesis ofa capnellene (10) outlined in eq. (5) also shows the synthetic po-
tential of this highly controlled radical reaction (a cascade or domino reaction
[65, 661).
Bu3SnSnBu3
I (5)
t l1
10
I
Curran's procedure has been used for ring closure reactions of various methy-
lenecyclopropyl-substituted malonate iodides via 5-ex0, 7-endo, or 8-endo cycli-
zation [67].
The radical photoisomerization of iodoacetylenic esters (alkynes) represents a
route to iodoalkylidene lactones [68]. Zinc has been added to reduce side reac-
tions and to increase yields of the photolysis reaction. Bromoalkynyloxiranes
are photocatalytically (tri-n-butyltin) cyclized to allenylidene tetrahydrofurans
~691.
One may note that these radical reactions involve catalytic amounts of organo-
metallic and catalytic amounts of light (4 > 1) but, as is the case for some photo-
induced electron transfer catalyzed reactions (cf. Section 3.2.9. l), they could be
classified as chain processes rather as catalytic processes [70].
Photocyclization of methoxynaphthyl analogs of chalcone is reported to pro-
ceed via (unusual) electron transfer from excited vinyl arenes. Copper(I1) gives
an organocopper intermediate which evolves via a radical cation to a cyclized
radical and the final naphthofuran 12 (eq. (6)) [71].
hv
1068 3.2 Special Catalysts and Processes
xFR
hv, P c ~ ( P P0.006
~ ~ ) eq
~
K3P04,benzene, r.t.
9-R-9-BBN
60 %
R = C8H17
I
Pd(0) - Pdl
t 9-R-9-BBN
Photocycloaddition
41 - 7 2 Yo
3a %
Scheme 6. [2+2] Photocycloaddition and ring contraction of 1- and 2-naphthols [76, 771.
13 14 15
1070 3.2 Special Catalysts and Processes
3.2.9.2.2 Photooxidation
The most important photocatalytical reactions are oxidation reactions which
include the oxygenation of unsaturated systems, but also oxidations of saturated
carbons with or without incorporation of oxygen (C-H activation). The photo-
oxygenation of olefins in the presence of Ti'", V'", or Mo"' catalysts leads
one-pot to epoxy alcohols (17) via singlet oxygen (eq. (9)) [82].
17
The advantage of this method lies in the fact that the peroxidic oxygen is gen-
erated in situ, does not accumulate, and transfers an oxygen atom to the allylic
alcohol. Chemical yields and diastereoselectivities are good; the important pattern
is the ene reactivity of the alkene with singlet oxygen. Chiral epoxides could be
obtained with diethyl tartrate in a good enantiomeric excess of 72 % ee. The reac-
tion has been successfully extended to vinylsilanes (oxyfunctionalization at the
allylic site) [83], halogen substituted alkenes [84], and hydroxyvinylstannones
which after TPP reduction predominantly yield erythro diols [85]. The same dia-
stereoselectivity is observed in the singlet-oxygen ene reaction with chiral allylic
acetates [86]. However, an allylic hydroxy group directs, via coordination of the
incoming electrophilic oxygen, to threo 1,2-dioxygen products. Application of
photocatalytic conditions to these hydroperoxy homoallylic alcohols leads to
epoxy alcohols with unusually high diastereoselectivities [87]. Besides its
synthetic interest, this transformation illustrates the difficulty of easily defining
a borderline between organometallic and inorganic photocatalysis.
Bergman [88] reported on the Mo"' 0x0 complex-catalyzed epoxidation of
olefins by alkyl hydroperoxides (e. g., t-butyl hydroperoxide, TBHP) (eq. (lo)).
The active Cp*Mo02C1 catalyst is generated by irradiation of Cp*Mo(C0)3Cl
in the presence of dioxygen.
CP* CP*
ofic'/
c c\\
I
Mo
:;\cl
02_
hv 04f\
0
-0'
CI
+ (CH3)3C-0H ('O)
I1
0 0
CuClp, hv, 0 2
R4 pyridine / C H z C l r
R
Rh(PMe&(CO)CI
H2 + Rh(PMe3)2CI
electron transfer between pyridine derivatives and alkyltin reagents leads to alkyl-
ation in a and y positions of the pyridine [loo].
The asymmetric coupling of 2-naphthol to optically active 1,l ’-bis(2-naphthol)-
derivatives (18; eq. (12) [ 1011) has now been realized photocatalytically with
C3-symmetric ~l-[Ru(menbpy)~]~+ (menbpy = 4,4’-di-(lR,2S,SR)-(-)-menthoxy-
carbonyl-2,2’-bipyridine) as a photosenzitizer and [C~(acac)~] as an oxidant
(16.2% ee) [102].
(R)-18
Pd-P-CD 19 0
The mechanism of photocatalytic hydrogenation has been studied (by IR) with
norbornadiene (nbd) and Group 6 metal carbonyls with respect of the role of H2
[114] and the role of the diene [115]. In a subsequent study [116], mer-
[Cr(C0),(v4-norbornadiene)(v2-ethylene)] was found to be a key compound in
the understanding of the photocatalytic diene hydrogenation (eq. (15)).
nbd-Cr(C0)4
3.2
(15)
1074 3.2 Special Catalysts and Processes
3.2.9.2.5 Isomerization
Iron carbonyl complexes are efficient in photoisomerizations of 2-alkenylphos-
phoramides to 1-alkenylphosphoramides [ 1191 and of unsaturated alcohols to
ketones (eq. (17)) or aldehydes, respectively [ 1201.
eoH Fe3(C0)12
hv, n-hexane
~
90 Yo
3.2.9.2.6 Polymerization
Photopolymerization with transition metals [ 1211 has been used for the formation
of homopolymers and block copolymers from norbornene (nbn) and phenylacety-
lene with W(CO)6 (eq. (18); cf. Sections 2.3.3 and 3.3.10.1) [122].
-
Ph
w(co)6 -Ph-H
I//-w(co)5
H
(CO),W=C=(
Ph
References
[ l ] G. G. Wubbels, Acc. Chem. Res. 1983, 16, 285.
121 (a) A. Albini, Acc. Chem. Res. 1984, 17, 234; (b) A. Albini, J. Chem. Educ. 1986,
63, 383.
131 H. Kisch in Photocatalysis, Fundamentals and Applications (Eds.: N. Serpone, E. Peliz-
zetti), Wiley New York, 1989, pp. 1-8.
[4] (a) S. Dumas, E. Lastra, L. S. Hegedus, J. Am. Chem. Soc. 1995, 117, 3368; (b) C.
Dubuisson, Y. Fukumoto, L. S. Hegedus, J. Am. Chem. Soc. 1995, 117, 3697.
[ 51 J. Plotnikov, Allgemeine Photochemie, Walter de Gruyter, Berlin, 1936, pp. 362-375.
[6] F. Chanon, M. Chanon in Photocatalysis, Fundamentals and Applications (Eds.: N.
Serpone, E. Pelizzetti), Wiley, New York, 1989, pp. 489-540.
171 M. Chanon, L. Eberson in Photoinduced Electron Transfer, Part A (Eds.: M. A. Fox,
M. Chanon), Elsevier, Amsterdam, 1988, pp. 409-797.
181 H. Hennig, D. Rehorek, R. D. Archer, Coord. Chem. Rev. 1985, 61, 1 .
191 R. G. Salomon, Tetrahedron 1983, 39, 485.
[lo] D. P. Summers, J. C. Luong, M. S. Wrighton, J. Am. Chem. Soc. 1981, 103, 5238.
[ l l ] S. Oishi, J. Mol. Catal. 1987, 40, 289.
[I21 J. P. Collman, L. S. Hegedus, J. R. Norton, R. G. Finke, Principles and Applications
of Organotransition Metal Chemistry, University Science Books, Mill Valley, CA,
1987.
[13] M. Chanon, M. Rajzmann, F. Chanon, Tetrahedron 1990, 46, 6193.
[14] L. Moggi, A. Juris, D. Sandini, M. F. Manfrin, Rev. Chem. Intermed. 1981, 5, 107.
[15] A. W. Adamson, Comments Inorg. Chem. 1981, 1, 33.
[16] W. Strohmeier, L. Weigelt, J. Organomet. Chem. 1977, 133, C43.
[17] B. H. Byers, T. L. Brown, J. Am. Chem. Soc. 1977, 99, 2527.
[18] D. Astruc, Chem. Rev., 1988, 88, 1189.
[19] (a) D. R. Tyler in Paramagnetic Organometallic Species in Activation, Selectivity, Cat-
alysis (Eds.: M. Chanon, M. Julliard, J. C. Poite), Reidel, Dordrecht, 1988, pp. 201-211;
(b) D. R. Tyler, Acc. Chem. Res. 1991, 24, 325.
[20] R. G. Austin, R. S. Paonessa, P. J. Giordano, M. S. Wrighton, ACSAdv. Chem. Sex 1978,
168, 189.
[21] M. A. Schroeder, M. S. Wrighton, J. Am. Chem. Soc. 1976, 98, 551.
[22] M. I. Bruce, Coord. Chem. Rev. 1987, 76, 1.
[23] N. G. Connelly, W. E. Geiger, Adv. Organomet. Chem. 1984, 23, 1; N. G. Connelly,
W. E. Geiger, ibid. 1985, 24, 87.
[24] J. C. Kotz in Topics in Organic Electrochemistry (Eds.: A. J. Fry, W. E. Britton), Plenum,
New York, 1986, p. 142.
[25] T. M. Bockman, J. K. Kochi, J. Am. Chem. Soc. 1987, 109, 7725.
[26] D. Astruc, Electron Transfer and Radical Processes in Transition Metal Chemistry,
VCH, Weinheim, 1995.
[27] (a) A. Davison, N. Martinez, J. Organomet. Chem. 1974, 74, C17; (b) T. G. Attig, R. G.
Teller, S.-M. Wu, R. Bau, A. Wojcicki, J. Am. Chem. Soc. 1979, 101, 619.
[28] C. Kutal, Coord. Chem. Rev. 1985, 64, 191.
[29] M. J. Mirbach, EPA New1 1984, 20, 16.
[30] See also [7], p. 421.
[31] M. Koizumi, S. Kato, N. Mataga, T. Matsuura, Y. Usui, Photosensitized Reactions,
Kagakudojin Publishing, Kyoto, Japan, 1978.
[32] A. Fox, A. Poe, R. Ruminski, J. Am. Chem. Soc. 1982, 104, 7327.
[33] M. Gratzel in Photoinduced Electron Transfer, Vol. D (Eds.: M. A. Fox, M. Chanon),
Elsevier, Amsterdam, 1988, p. 394.
1076 3.2 Special Catalysts and Processes
[34] New J. Chem. 1987, 11, (2) special issue devoted to the photochemical conversion and
storage of solar energy.
[35] A. Harriman, M. West (Eds.), Photogeneration of Hydrogen, Academic Press, London,
1982.
[36] Heterogeneous photocatalysis: M. A. Fox, M. T. Dulay, Chem. Rev. 1993, 93, 341.
[37] G. L. Geoffroy, M. S. Wrighton, Organometallic Photochemistry, Academic Press, New
York, 1970.
[38] G. J. Ferraudi, Elements in Inorganic Photochemistry, Wiley, New York, 1987.
[39] A. W. Adamson, P. D. Fleischauer, Concepts of Inorganic Chemistry, Wiley, New York,
1975.
[40] V. Balzani, V. Carassiti, Photochemistry of Coordination Compounds, Academic Press,
New York, 1970.
[41] K. Kalyanasundaram, M. Gratzel (Eds.), Photosensitization and Photocatalysis Using
Inorganic and Organometallic Compounds, Kluwer Academic, Amsterdam, 1993.
[42] G. J. Kavarnos, Fundamentals of Photoinduced Electron Transfer, VCH, Weinheim,
1993.
[43] J. Photochem. Photohiol. A. Chemistry, 1994, 82 (August), special issue.
[44] Chem. Rev., 1992, 92 (3), special issue devoted to electron transfer reactions.
[45] I. V. Spirina, V. P. Maslennikov, Russ. Chem. Rev. 1994, 63, 41.
[46] 0. V. Gerasimov, V. N. Parmon, Russ. Chem. Rev. 1992, 61, 154.
[47] Tetrahedron Symposia in Print No. 39, 1989, 45, special issue devoted to covalently
linked donor-acceptor species for mimicry of photosynthetic electron and energy transfer.
[48] J. Sykora, J. Sima, Coord. Chem. Rev. 1990, 107, special issue devoted to the photo-
chemistry of coordination compounds.
[49] Coord. Chem. Rev. 1991, 111, special issue devoted to the photochemistry and photo-
physics of coordination compounds.
[50] Coord. Chem. Rev. 1994, 132, special issue devoted to the photochemistry and photo-
physics of coordination compounds.
[51] Coord. Chem. Rev. 1993, 125, special issue devoted to perspectives in photochemistry.
[52] Chem. Rev. 1993, 93 (I), special issue devoted to photochemistry.
[53] J. Mattay, A. Griesbeck, (Eds.), Photochemical Key Steps in Organic Synthesis, VCH,
Weinheim, 1994.
1541 See 161. The following reaction types have been listed: (a) Geometric isomerization of
alkenes; (b) Allylic [ 1,3] hydrogen shift; (c) Cycloaddition of alkenes, Dimerization, Tri-
merization, Polymerization; (d) Skeletal rearrangments of alkenes and methathesis; (e)
Hydrogenation of alkenes; (f) Additions to alkenes; (8) Additions to C = X; (h) Aliphatic
substitutions; (i) Aromatic substitution; (j)Vinyl substitution; (k) Oxidation of alkenes;
(I) Oxidation of alcohols; (m) Oxidation of arenes; (n) Oxidative decarboxylation; (0)
Oxidation of amines; (p) Oxidation of vinylsilanes and sulfides; (9) Oxidation of benzal-
dehyde; (r) Dehydrogenations.
[55] P. C. Ford, A. F. Friedman in Photocatalysis, Fundamentals and Applications (Eds.:
N. Serpone, E. Pelizzetti), Wiley, New York, 1989, pp. 541-565.
1561 A. Yanagisawa, Y. Noritake, H. Yamamoto, Chem. Lett. 1988, 1899.
[57] H. Nagano, Y. Kuno, J. Chem. Soc., Chem. Comm. 1994, 987.
[58] B. Giese, G. Thoma, Helv. Chim. Acta 1991, 74, 1135.
[59] S. Mori, S. Tatsumi, M. Yasuda, K. Kudo, N. Sugita, Bull. Chem. Soc. Jpn. 1991, 64,
3017-3022.
[60] S. Mori, H. Matsuyoshi, K. Kudo, N. Sugita, Chem. Lett. 1991, 1397.
[61] Y.-T. Tao, T. J. Chow, J.-T. Lin, C.-C. Lin, M.-T. Chien, C.-C. Lin, Y. L. Chow, G. E.
Buono-Core, J. Chem. SOC.Perkin Trans. I 1989, 2509.
[62] W. Leitner, Angew. Chem., Int. Ed. Engl. 1994, 33, 173, and references therein.
References 1077
3.2.10.1 Introduction
It was the pioneering work of Georg Wittig [ l ] that yielded an industrially appli-
cable olefin synthesis by C-C coupling [Z]: phosphorus ylides affect a nucleophi-
lic attack at aldehydes and certain other organic keto compounds, resulting in a
methylene (alkylidene) group transfer with concomitant formation of the desired
olefin and a phosphine oxide. The latter type of compounds represents the thermo-
dynamic driving force of this reaction. It is evident from eq. (1) that the Wittig
olefination is a stoichiometric process. The phosphine oxide can be recycled by
means of reducing silanes, e. g., chlorodimethylsilane or hexachlorodisilane,
although the procedures are cumbersome and the yields often low. A recent alter-
Applied Homogeneous Catalysis with Organometallic Compounds
Edited by B. Cornils and W. A. Herrmann
Copyright 0 Wiley-VCH Verlag GmbH, D-69469 Weinheim, 2002
3.2.10.1 Introduction
It was the pioneering work of Georg Wittig [ l ] that yielded an industrially appli-
cable olefin synthesis by C-C coupling [Z]: phosphorus ylides affect a nucleophi-
lic attack at aldehydes and certain other organic keto compounds, resulting in a
methylene (alkylidene) group transfer with concomitant formation of the desired
olefin and a phosphine oxide. The latter type of compounds represents the thermo-
dynamic driving force of this reaction. It is evident from eq. (1) that the Wittig
olefination is a stoichiometric process. The phosphine oxide can be recycled by
means of reducing silanes, e. g., chlorodimethylsilane or hexachlorodisilane,
although the procedures are cumbersome and the yields often low. A recent alter-
3.2.10.2 The Catalytic Approach 1079
Numerous monographs [4] and reviews [ S ] on the famous Wittig reaction have
been written since its discovery in 1953. The BASF vitamin-A synthesis depends
in the final step on a Wittig coupling between vinyl-p-ionol (C,,) and y-formyl-
crotyl acetate (C,). This application was developed by Pommer et al. [6] of
BASF in the 1960s.
Again noncatalytic, the organotitanium-mediated olefination of aldehydes,
ketones, and carboxylic esters has been developed by Grubbs et al. [7]. They
used the (commercial) “Tebbe reagent” (Structure 1) as a source of methylene
(CH,) groups to be transferred to the keto component (eq. (2a)). A second
route with the same overall result implies previous transformation of 1 into a
titanacyclobutane 2 which again acts as a methylene transfer reagent. In spite of
significant advantages over the Wittig reaction (high selectivities and yields,
mild conditions, broad spectrum of keto precursors, e. g., carboxylic esters and
cyclic lactones), there remain several drawbacks of this type of olefination: (1)
constitutional restriction to titanium-methylene reagents (no higher titanium-
alkylidene homologs are available); (2) no perspective of a catalytic performance.
The latter problem is due to the considerable strength of the titanium-oxo bond.
As a matter of fact, the analogy between the P=O and Ti=O products is obvious
when considering the formation of the (trimeric) organometallic oxide (Structure 3).
R\
H/c=o
+ ’I3
R\
H/c=o 3
once again reminiscent of the above Wittig reaction. However, the olefination of
eq. (3) is catalytic in terms of the olefination components and the deoxygenation
reagent [8-1 01.
3.2.10.3 Catalysts
It is obvious from the overall equation that a catalyst must generate an intermedi-
ate susceptible to C-C coupling, e. g., a metal-carbene species. Three catalytic
systems based on coordination compounds have been described: the molybdeno-
cyl (Mo"') dithiocarbamate 4 [8], the organorhenium (Re"") oxide 5 [9-111, and
the phosphane-rhenium (Re") chloride 6 [ 111, all representing high oxidation-
state metal-oxo complexes (all three compounds are commercially available,
e.g., from Aldrich and Fluka). Methyltrioxorhenium (MTO) 5 is easily synthe-
sized by methylation of dirhenium heptoxide (Re,O,) or its carboxylic esters
03ReOC(=O)R (e.g., R = CF3) with Sn(CH& [12, 131. Binary rhenium oxides
(Re02, Re03, Re207)and perrhenates are totally inactive, neither is there a reac-
tion in the presence of rhenium<arbonyl complexes [ 101. CH3Re03( 5 ) has also
been applied in the presence of polymer-bound triphenylphosphine [9-111. A high-
yield synthesis of this catalyst is described in Ref. [13].
0 p(c6H5 3
(3-43
S,, l I I CI, I ,CI
Et2N---C'( 'Mo ) C-NEt2 R
, e.
'0 \\-
s' II s'
0 0
P(C6H5)3
4 5 6
The catalysts &6 are employed at concentrations of 10 mol % (Mo) and 1-10
mol % (Re), with respect to the aldehyde. Too low a rhenium concentration favors
the formation of ketazines. The reactions are normally conducted at room
temperature (see below).
Methyltrioxorhenium(VI1) 5 is active even at temperatures as low as -35 "C but
is usually administered at 25 "C. The molybdenum(V1) catalyst requires tempera-
tures of 80 "C (boiling benzene) to convert benzaldehyde and ethyl diazoacetate
into the corresponding cinnamic ester [8]. Turnovers are not yet sufficient for
technical applications but the yields range between 75 and 98 % for the Re-
catalyzed process [9-1 I].
3.2.10.4 Scope of Reaction, Reagents, and Side Reactions 1081
3.2.10.4.1 Diazoalkanes
It is clear from the known diazoalkane reactivity pattern [ 141 that only derivatives
R2R3C=N2 can be employed that do not react with phosphines (cf. Section
3.2.10.5). Transformations can be observed for the easy-to-handle diazoacetates
and diazomalonates as well as for a number of other compounds, e. g., trimethyl-
silyl diazomethane. Aryldiazoalkanes, however, form phosphazenes that do not re-
lease the alkylidene group. Another problem can arise from the (catalytic) forma-
tion of ketazines - again, unreactive byproducts.
H0+ H
N*=C: C02Et
+ P(CsH5)3
- O=P(CsH&
- N2
(4)
3.2.10.4.3 Phosphines
No serious restrictions with regard to the oxygen-accepting organophosphanes
PR43seem to apply. While triphenylphosphine is the only well-studied substrate,
trialkylphosphines and the water-soluble TPPTS also work (TPPTS = tris(sodium-
rn-sulfonatopheny1)phosphine;cf. Section 3.1.1.1). Other deoxygenation reagents
have not yet been employed (e. g., silyl and thio compounds).
3.2.10.4.4 Conditions
Depending somewhat on the reactivity of the diazo component, the catalytic C-C
coupling of eq. (3) is normally conducted at room temperature. To avoid early N2
elimination and unwanted side products, the reaction should be finished within
several hours.
1082 3.2 Special Catalysts and Processes
3.2.10.5 Mechanism
Up to now, there is only slight knowledge of mechanistic details, and no kinetic
data are yet available. Both catalytic systems depend on high oxidation-state metal
centers, indicating that (reversible) redox steps MoV’ MotVand Rev” Re”,
respectively, are in operation to move the 0x0 ligand(s) of the catalyst in and
out. The following proposal for the mechanism related to methyltrioxorhenium
(VII) 5 may apply in principle for the molybdenyl catalyst 4, too.
5 7a
(73 u
CH3
“ C I
+ 8 H
0
c 10 J 5
R’\
,c=o
NEt2’ a ‘NEtP
C02Et
4
11
From this assessment two requirements concerning the catalyst can be postu-
lated: (1) the oxophilicity has to be high enough to react with the aldehyde in
the catalyst’s reduced state; (2) the reductive potential has to bei high enough
to release the 0x0 ligand in the catalyst’s oxidized state. In addition, the catalyst
must have a configuration that allows the C-C coupling of the alkylidene-group
References 1085
3.2.10.6 Perspectives
At first sight, the olefination reaction of eq. (3) looks rather special with regard to
the diazoalkane substrates and the phosphine which is required to bind the oxy-
gen. However, the most successful diazoalkanes are either commercially available
(e. g., ethyl diazoacetate, trimethyl silyldiazomethane) or can easily be prepared
(e. g., diazomalonates). Furthermore, phosphines may in the future be replaced
by other oxophilic co-reactants, possibly by silyl compounds. Finally, this type
of C-C coupling is catalytic, an uncommon feature in olefination chemistry.
For these reasons and because of the as yet unexplored potential of stereoselectiv-
ity should the little recognized reaction become the subject of intense research.
For example, the immobilization of CH3Re03 and related compounds on oxidic
supports could yield heterogeneous catalysts if the specific balance of oxygen
elimination and addition can be maintained (Scheme 3).
catalyst deactivation
R, :
,c+o
/' \ f-L
M"-* M"=O
R.
R=O
H :
S. u
catalyst activation
References
[ l ] The German chemist Georg Wittig (1897-1987) was a professor of chemistry at the
Technische Hochschule Braunschweig (Germany) and at the universities of Freiburg,
Tiibingen, and Heidelberg. He received the Nobel Prize for chemistry in 1979, jointly
with Herbert C. Brown; cf. W. Tochtermann, Top. Curr: Chem. 1988, 144 (preface).
[2] (a) G. Wittig, G. Geissler, Liehigs Ann. Chem. 1953, 580, 44; (b) G. Wittig, Angew.
Chem. 1956, 68, 505.
[3] H. G. Hauthal, Nachr: Chem. Tech. h b . (WeinheidGermany)1993, 41, 1015.
[4] M. Schlosser, Top. Stereochem. 1972, 5, 1.
[5] Rompp, Chemie-Lexikon, Vol. 6, 9th ed., Thieme, Stuttgart, 1992, p. 5056.
[6] Reviews: (a) H. Pommer, Angew Chem. 1960, 72, 811; (b) H. Pommer, Angew. Chem.
1977, 89, 437; Angew. Chem., Int. Ed. Engl. 1977, 16, 423; (c) H.-J. Bestman, 0. Vos-
1086 3.2 Special Catalysts and Processes
trowsky, Top. Curc Chem. 1983, 109, 8 5 ; (d) H.-J. Bestmann, R. Zimmermann in:
Houben-Weyl, Methoden der Organischen Chemie, Vol. E l , 4th ed., Thieme, Stuttgart,
1982, p. 616.
[7] (a) Review: R. H. Grubbs, Pure Appl. Chem. 1983, 55, 1733; (b) R. H. Grubbs, L. R.
Gillom, J. Am. Chem. Soc. 1986, 108, 733; (c) H.-U. Reissig, Nuchc Chem. Tech.
Lab. (WeinheidGermany) 1986, 34, 562.
[8] X. Lu, H. Fang, Z. Ni, J. Organomet. Chem. 1989, 373, 77.
[9] (a) Hoechst AG (W. A. Herrmann), DE 4.101.737 (1991) and DE 4.002.505 (1990);
(b) W. A. Herrmann, Mei Wang, Angew. Chem. 1991, 103, 1709; Angew. Chem., Int.
Ed. Engl. 1991, 30, 1641.
[lo] W. A. Herrmann, P. W. Roesky, Mei Wang, W. Scherer, Orgunometullics 1994, 13,4531.
[ l l ] P. W. Roesky, Ph. D. Thesis, Technische Universitat Miinchen, Germany 1994.
[12] W. A. Herrmann, W. R. Thiel, F. E. Kiihn, R. W. Fischer, M. Kleine, E. Herdtweck,
W. Scherer, J. Mink, Inorg. Chem. 1993, 32, 5188.
[I31 (a) W. A. Herrmann, R. W. Fischer, M. Rauch, W. Scherer, J. Mol. Catul. 1994, 86,
243; (b) W. A. Herrmann (Ed.), Synthetic Methods in Inorganic and organometallic
Chemistry, Vol. I , Thieme, Stuttgart, 1996.
[ 141 Monograph: M. Regitz, Diazoalkane: Eigenschaften und Synthesen, Thieme Verlag,
Stuttgart, 1977.
[I51 J. K. Felixberger, J. G. Kuchler, E. Herdtweck, R. A. Paciello, W. A. Herrmann, Angew.
Chem. 1988, 100, 975; Angew. Chem., Int. Ed. Engl. 1988, 27, 946.
[16] W. A. Herrmann, J . K. Felixberger, J. G. Kuchler, E. Herdtweck, Z. Naturforsch. Teil B
1990, 45, 876.
[I71 Review: W. A. Herrmann, Angew. Chem. 1978, 90, 855; Angew. Chem., Int. Ed. Engl.
1978, 17, 800.
[18] Review: W. A. Herrmann, Adv. Organomet. Chem. 1982, 20, 160.
[19] (a) R. R. Schrock, J. Organomet. Chem. 1986, 300, 249; (b) R. R. Schrock in Carbyne
Complexes (Eds: H. Fischer, P. Hofmann, F. R. Kreissl, R. R. Schrock, U. Schubert,
K. Weiss), Verlag Chemie, Weinheim, 1988, pp. 147-204.
[20] W. A. Herrmann, M. Elison, J. Fischer, C. Kocher, G. R. J. Artus,Angew. Chern. 1995,107,
2602; Angew. Chem., Int. Ed. Engl. 1995, 34, 237 1, and references cited therein.
3.2.11.1 Introduction
Many catalytic reactions described in this book depend on carbon monoxide and
hydrogen as feedstock chemicals. Hydroformylation (CO + H2) and simple hydro-
genation (H2) are typical examples. In many cases carbon monoxide undergoes
side reactions, among which the “water-gas shift reaction” is well studied in
terms of the mechanism. This explains why carbon monoxide in the presence
of water (e. g., aqueous media) can be used to hydrogenate substrates such as ole-
fins, nitroaromatics, and other unsaturated organic compounds. In a number of
industrial processes (e. g., the hydrocarboxylation of ethylene), however, this is
an unwanted side reaction.
Applied Homogeneous Catalysis with Organometallic Compounds
Edited by B. Cornils and W. A. Herrmann
Copyright 0 Wiley-VCH Verlag GmbH, D-69469 Weinheim, 2002
trowsky, Top. Curc Chem. 1983, 109, 8 5 ; (d) H.-J. Bestmann, R. Zimmermann in:
Houben-Weyl, Methoden der Organischen Chemie, Vol. E l , 4th ed., Thieme, Stuttgart,
1982, p. 616.
[7] (a) Review: R. H. Grubbs, Pure Appl. Chem. 1983, 55, 1733; (b) R. H. Grubbs, L. R.
Gillom, J. Am. Chem. Soc. 1986, 108, 733; (c) H.-U. Reissig, Nuchc Chem. Tech.
Lab. (WeinheidGermany) 1986, 34, 562.
[8] X. Lu, H. Fang, Z. Ni, J. Organomet. Chem. 1989, 373, 77.
[9] (a) Hoechst AG (W. A. Herrmann), DE 4.101.737 (1991) and DE 4.002.505 (1990);
(b) W. A. Herrmann, Mei Wang, Angew. Chem. 1991, 103, 1709; Angew. Chem., Int.
Ed. Engl. 1991, 30, 1641.
[lo] W. A. Herrmann, P. W. Roesky, Mei Wang, W. Scherer, Orgunometullics 1994, 13,4531.
[ l l ] P. W. Roesky, Ph. D. Thesis, Technische Universitat Miinchen, Germany 1994.
[12] W. A. Herrmann, W. R. Thiel, F. E. Kiihn, R. W. Fischer, M. Kleine, E. Herdtweck,
W. Scherer, J. Mink, Inorg. Chem. 1993, 32, 5188.
[I31 (a) W. A. Herrmann, R. W. Fischer, M. Rauch, W. Scherer, J. Mol. Catul. 1994, 86,
243; (b) W. A. Herrmann (Ed.), Synthetic Methods in Inorganic and organometallic
Chemistry, Vol. I , Thieme, Stuttgart, 1996.
[ 141 Monograph: M. Regitz, Diazoalkane: Eigenschaften und Synthesen, Thieme Verlag,
Stuttgart, 1977.
[I51 J. K. Felixberger, J. G. Kuchler, E. Herdtweck, R. A. Paciello, W. A. Herrmann, Angew.
Chem. 1988, 100, 975; Angew. Chem., Int. Ed. Engl. 1988, 27, 946.
[16] W. A. Herrmann, J . K. Felixberger, J. G. Kuchler, E. Herdtweck, Z. Naturforsch. Teil B
1990, 45, 876.
[I71 Review: W. A. Herrmann, Angew. Chem. 1978, 90, 855; Angew. Chem., Int. Ed. Engl.
1978, 17, 800.
[18] Review: W. A. Herrmann, Adv. Organomet. Chem. 1982, 20, 160.
[19] (a) R. R. Schrock, J. Organomet. Chem. 1986, 300, 249; (b) R. R. Schrock in Carbyne
Complexes (Eds: H. Fischer, P. Hofmann, F. R. Kreissl, R. R. Schrock, U. Schubert,
K. Weiss), Verlag Chemie, Weinheim, 1988, pp. 147-204.
[20] W. A. Herrmann, M. Elison, J. Fischer, C. Kocher, G. R. J. Artus,Angew. Chern. 1995,107,
2602; Angew. Chem., Int. Ed. Engl. 1995, 34, 237 1, and references cited therein.
3.2.11.1 Introduction
Many catalytic reactions described in this book depend on carbon monoxide and
hydrogen as feedstock chemicals. Hydroformylation (CO + H2) and simple hydro-
genation (H2) are typical examples. In many cases carbon monoxide undergoes
side reactions, among which the “water-gas shift reaction” is well studied in
terms of the mechanism. This explains why carbon monoxide in the presence
of water (e. g., aqueous media) can be used to hydrogenate substrates such as ole-
fins, nitroaromatics, and other unsaturated organic compounds. In a number of
industrial processes (e. g., the hydrocarboxylation of ethylene), however, this is
an unwanted side reaction.
3.2.11.3 Mechanism 1087
3.2.11.2 Definition
Steam reforming [l] following eq. (1) is the technology commonly used to pro-
duce carbon monoxide and hydrogen in an endothermic reaction (130 kJ/mol).
The hydrogen required for the production of ammonia is generated thus. The
industrially most important equilibrium (2) is slightly exothermic (42 kJ/ mol)
and is catalyzed by a large number of soluble transition metal complexes, but
the commercial plants work with heterogeneous catalysts. In the typical two-
stage process, chromium(II1) oxides (at 350450 “C) and copper/zinc oxides
(at 200-300 “C) are employed as catalysts [l]. Soluble catalysts are complexes
such as Fe(CO)S and its hydrido derivative [HFe(CO)J, Ru~(CO),~,
[Rh(CO),IJ, and Pt[P(Pr‘)3]3 [2]. The rhodium complex [Rh(CO),IJ - the
key catalytic feature in the Monsanto acetic acid process (Section 2.1.2.1) - is
particularly efficient: in a solution of acetic acid, CO is converted at 80-90 “C
and 0.5 atm into an equimolar amount of C 0 2 and an equivalent volume of H2
[2b]. Although the catalytic turnover is low (five to nine cycles per diem), the
catalytically active species is quite robust.
3.2.11.3 Mechanism
The water-gas shift mechanism was explored mainly by P. C. Ford et al. in the
1970s [2-4], showing that a number of consecutive organometallic reactions are
involved (Scheme 1). All of them have stoichiometric precedents.
The first step is likely to be a so-called “Hieber base reaction” (@in Scheme l),
describing a nucleophilic attack at metal-coordinated carbon monoxide by hydro-
xide. While eq. (3) is the prototypical example as first reported by Walter Hieber
in 1932 [ 5 ] ,several other variants have since become known. For example, azides
and alkyVaryl anions attack metal carbonyls according to eqs. (4) and (3,yielding
metal isocyanates (via a Curtius-type azide degradation step) and metal carbenes,
respectively [6, 71.
1088 3.2 Special Catalysts and Processes
H2
M-CEO
metal carbonyl
co
1
Scheme 1. Mechanistic proposal for the metal-catalyzed water-gas shift reaction; equilibria
disregarded. M: metal complex, e. g., Fe(C0)4 (see text).
This “base reaction” does not depend on hydroxide and proceeds under mild
conditions, thus replacing the often less-clean photoelimination of carbon monox-
ide. Certain cationic metal carbonyls are attacked even by water, a reaction that
3.2.11.4 Applications 1089
3.2.11.4 Applications
The catalytic formation of hydrogen has been exploited as a means to reduce sub-
strates by carbon monoxide/water. For example, selenium is converted into sele-
nium hydride, SeH,, in the sequence of eqs. (7a-d) under high-pressure autoclave
conditions [ 131.
Se + CO - Se=C=O
OH
Se=C=O + H20 G== H-Se-CL
0
OH
H- Se - C i - SeH2 + C02
A
SeH2 -- Se + H2
A
(74
CO + H20 -
- C02 + H2 (7)
1090 3.2 Special Catalysts and Processes
Once again, a “carbonyl complex” (SeCO) is initially formed, with the latter
forming a carboxylic acid which then decarboxylates to SeH2. Catalytic amounts
of selenium suffice to effect reduction of nitroaromatics according to eq. (8). The
reduction equivalent (H2) originates from the water-gas shift reaction, although
SeH2 also acts as a (strong) reductant! The optimum solvent was found to be
N-methylpyrrolidone. This sequence shows that not only transition metals are
capable of catalyzing the reaction of water with carbon monoxide.
0 N 0 2 + 3CO + H20 -
cat’Se G N H 2 + 3C02
6 + 3CO + C2H5OH -8
cat. Se
(base)
> 200 "C
\N /C02C2H5
1
+ 2 0 2 (11)
The primary product is aniline (eq. (S)), which then undergoes addition of
carbonyl selenide, Se=C=O, in the presence of a strong base [17]. The resulting
urethane can further be converted into the methylene diurethane, which is then
cracked to the diisocyanate MDI 2, a key industrial intermediate for the produc-
tion of polyurethane foams and elastomers (cf. Section 3.3.5). It was probably for
toxicity reasons that completion of a technical plant at one of the Arc0 sites [ 181
was hampered.
/C02C2H5
2H& 1
- + H&=O
- H20
AT *
- 2 C2HsOH (y%J/ 2
/
N, c,o (12)
ethylurethane MDI
("methylenediisocyanate")
c
NO2
0 I
+ 2H2 + C O -
N
+ 2H20
C H ~ = C H+~ co + H~O - 0
CH~CH~C’
‘OH
(14)
References
[ 11 (a) Mechanism: K. Tamaru in Catalysis - Science and Technology (Eds.: J. R. Anderson,
M. Boudart), Springer, Berlin, 1991, Vol. 9 pp. 93-94; (b) J. R. Rostrup- Nielsen, ibid.
1984, Vol. 5, pp. 57-58; (c) M. A. Vannice, ibid. 1982, Vol. 3, pp. 190-193.
(a) R. M. Laine, R. G. Rinker, P. C. Ford, J. Am. Chem. Soc. 1977, 99, 252; (b) C. H.
Cheng, D. E. Hendrikson, R. Eisenberg, ibid. 1977, 99, 2791; (c) R. B. King, C. C. Fra-
zier, R. M. Hanes, A. D. King, ibid. 1978, 100, 2925; (d) T. Yoshida, T. Okano, Y. Ueda,
S. Otsuka, ibid. 1981, 103, 341 1; (e) T. Yoshida, Y. Ueda, S. Otsuka, ibid. 1978, 100,
3941.
Reviews: (a) P. C. Ford, Acc. Chem. Res. 1981, 14, 31; (b) P. C. Ford, A. Rokocki, Adv.
Organomet. Chem. 1988, 28, 139.
[4] R. M. Laine, R. B. Wilson, “Recent developments in the homogeneous catalysis of the
water-gas shift reaction”, in Aspects of Homogeneous Catalysis (Ed.: R. Ugo), Vol. 5,
Reidel (Kluwer), Dordrecht 1984.
[5] W. A. Herrmann, J. Organomet. Chem. 1990, 382, 21; (b) Historical review: B. Cornils,
W. A. Herrmann, M. Rasch, Angew. Chem. 1994, 106, 2219; Angew. Chem., lnt. Ed.
Engl. 1994, 33, 2144, and references cited therein; (c) Comprehensive text: W. Hieber,
Adv. Organomet. Chem. 1970, 8, 1; (d) M. Catellani, J. Halpern, Inorg. Chem. 1980,
19, 566.
[6] W. Beck, J. Organomet. Chem. 1990, 383, 143.
[7] (a) E. 0. Fischer, Adv. Organomet. Chem. 1976, 14, 1; (b) K. H. Dotz, H. Fischer,
P. Hoffmann, F. R. Kreissl, U. Schubert, K. Weiss, Transition Metal Carbene Complexes,
Verlag Chemie, Weinheim, 1983.
[S] Review: M. J. Albers, N. J. Coville, Coord. Chem. Rev. 1984, 53, 227.
[9] Other examples: R. H. Crabtree, The Organometallic Chemistry of the Transition
Metals, Wiley Interscience, New York, 1988.
[lo] N. Grice, S. C. Kao, R. Pettit, J. Am. Chem. SOC.1979, 101, 1697.
[ l l ] J. R. Sweet, W. A. G. Graham, Organornetallics 1982, 1, 982.
[I21 (a) W. Hieber, F. Leutert, 2. Anorg. Allgem. Chem. 1932, 204, 145; (b) W. Hieber,
H. Vetter, ibid. 1933, 212, 145.
3.2.12.1 Introduction 1093
[13] T. Miyata, K. Kondo, S. Murai, T. Hirashama, N. Sonoda, Angew. Chem. 1980, 92, 1040;
Angew. Chem., Int. Ed. Engl. 1980, 19, 1008.
[14] V. A. Golodov, Yu. L. Sheludyakov, R. I. Di, V. K. Kokanov, Kinet. Katal. 1977, 18, 234.
[ 151 (a) A. L. Balch, D. Petrides, Znorg. Chem. 1969, 8, 2245; (b) R. G. Little, R. J. Doedens,
ibid. 1973, 12, 536; (c) S . Otsuka, Y. Aotani, Y. Tatsuno, T. Yoshida, ibid. 1976, 15, 656.
[16] ARC0 Chemicals (J. G. Zajacek, J. J. McCoy, K. E. Fuger), US 3.919.279 (1975) and
3.956.360 (1976).
[I71 Mitsui Toatsu (H. Seiji, H. Yutaka, M. Katsuhara), US 4.170.708 (1979).
[18] (a) Anon., Chem. Eng. News, Oct. 10, 1977, p. 12; (b) Anon., Chem. Week, July 26,
1978, p. 28.
[19] Reviews: (a) W. A. Herrmann, Angew. Chem. 1982, 94, 118; Angew. Chem., Int. Ed.
Engl. 1982, 21, 117; (b) C. K. Rofer-DePoorter, Chem. Rev. 1981, 81, 447.
[20] Monograph: H. H. Storch, N. Golumbic, R. B. Anderson, The Fischer-Tropsch and
Related Syntheses, Wiley, New York, 1951.
[21] K. Kaneda, M. Hiraki, T. Imanaka, S. Teranishi, . IMol. Cutul. 1980, 9, 227; K. Kaneda,
.
Y. Yasumura, T. Imanaka, S. Teranishi, Chem. Commun. 1982, 93.
[22] K. Kaneda, T. Mizugaki, K. Ebitani, Tetrahedron Lett. 1997, 38, 3005.
[23] J.M. Basset, P. Dufour, L. Huang, A. Choplin, S.G. Sanchez-Delgado, A. Tholier,
J. Orgnomet. Chem. 1988, 354, 354; B.T. Heaton, L. Strona, S. Martinengo, D. Stru-
molo, R. J. Goodfellow, I. H. Sadler, .I. Chem. SOC.,Dalton Trans. 1982, 1499.
3.2.12.1 Introduction
In 1973 Mukaiyama, Tyrlik, and McMurry discovered a remarkably simple reac-
tion that couples aldehydes or keto compounds reductively to olefins [ 1, 21. This
methodology following eq. (1) differs from that of Section 3.2.10 in that no extra
methylene or alkylidene transfer reagent is required. The stereochemistry of the
product depends on the nature of the substituents R and whether an open-chain
or a cyclic olefin results.
R\
H
,C=O + O=C(
H
R
+ "Ti" - R\
H
,C=C,
,R
H
+ "Ti02" (1)
The driving force of the reaction is the formation of the strong titanium-
oxygen bonds. Low-valent titanium is oxophilic enough to extrude all the oxygen
from the substrate. This C-C coupling process, albeit stoichiometric with regard
to the (inorganic) coupling reagent(s), has become extraordinarily useful in the
synthesis of olefinic compounds, be it either intru- or intermolecularly. The
reaction is compatible with quite a large number of functional groups, e.g.,
hydroxyl, amide, sulfide, ether, and C-C double bonds. Even phenanthrenes
Applied Homogeneous Catalysis with Organometallic Compounds
Edited by B. Cornils and W. A. Herrmann
Copyright 0 Wiley-VCH Verlag GmbH, D-69469 Weinheim, 2002
[13] T. Miyata, K. Kondo, S. Murai, T. Hirashama, N. Sonoda, Angew. Chem. 1980, 92, 1040;
Angew. Chem., Int. Ed. Engl. 1980, 19, 1008.
[14] V. A. Golodov, Yu. L. Sheludyakov, R. I. Di, V. K. Kokanov, Kinet. Katal. 1977, 18, 234.
[ 151 (a) A. L. Balch, D. Petrides, Znorg. Chem. 1969, 8, 2245; (b) R. G. Little, R. J. Doedens,
ibid. 1973, 12, 536; (c) S . Otsuka, Y. Aotani, Y. Tatsuno, T. Yoshida, ibid. 1976, 15, 656.
[16] ARC0 Chemicals (J. G. Zajacek, J. J. McCoy, K. E. Fuger), US 3.919.279 (1975) and
3.956.360 (1976).
[I71 Mitsui Toatsu (H. Seiji, H. Yutaka, M. Katsuhara), US 4.170.708 (1979).
[18] (a) Anon., Chem. Eng. News, Oct. 10, 1977, p. 12; (b) Anon., Chem. Week, July 26,
1978, p. 28.
[19] Reviews: (a) W. A. Herrmann, Angew. Chem. 1982, 94, 118; Angew. Chem., Int. Ed.
Engl. 1982, 21, 117; (b) C. K. Rofer-DePoorter, Chem. Rev. 1981, 81, 447.
[20] Monograph: H. H. Storch, N. Golumbic, R. B. Anderson, The Fischer-Tropsch and
Related Syntheses, Wiley, New York, 1951.
[21] K. Kaneda, M. Hiraki, T. Imanaka, S. Teranishi, . IMol. Cutul. 1980, 9, 227; K. Kaneda,
.
Y. Yasumura, T. Imanaka, S. Teranishi, Chem. Commun. 1982, 93.
[22] K. Kaneda, T. Mizugaki, K. Ebitani, Tetrahedron Lett. 1997, 38, 3005.
[23] J.M. Basset, P. Dufour, L. Huang, A. Choplin, S.G. Sanchez-Delgado, A. Tholier,
J. Orgnomet. Chem. 1988, 354, 354; B.T. Heaton, L. Strona, S. Martinengo, D. Stru-
molo, R. J. Goodfellow, I. H. Sadler, .I. Chem. SOC.,Dalton Trans. 1982, 1499.
3.2.12.1 Introduction
In 1973 Mukaiyama, Tyrlik, and McMurry discovered a remarkably simple reac-
tion that couples aldehydes or keto compounds reductively to olefins [ 1, 21. This
methodology following eq. (1) differs from that of Section 3.2.10 in that no extra
methylene or alkylidene transfer reagent is required. The stereochemistry of the
product depends on the nature of the substituents R and whether an open-chain
or a cyclic olefin results.
R\
H
,C=O + O=C(
H
R
+ "Ti" - R\
H
,C=C,
,R
H
+ "Ti02" (1)
The driving force of the reaction is the formation of the strong titanium-
oxygen bonds. Low-valent titanium is oxophilic enough to extrude all the oxygen
from the substrate. This C-C coupling process, albeit stoichiometric with regard
to the (inorganic) coupling reagent(s), has become extraordinarily useful in the
synthesis of olefinic compounds, be it either intru- or intermolecularly. The
reaction is compatible with quite a large number of functional groups, e.g.,
hydroxyl, amide, sulfide, ether, and C-C double bonds. Even phenanthrenes
1094 3.2 Special Catalysts and Processes
Thorpe-Ziegler Route
Dieckmann Reaction
and heterocycles such as arsole, indole, and pyrazole derivatives are thus acces-
sible.
It is specifically noted that this active-metal supported coupling makes cyclic
olefins of otherwise unfavorable ring sizes (n = 8-12) available without problems
(cf. Figure 1). Reactions following eq. (1) thus belong to the modern synthetic
methodology. From a mechanistic point of view, electron transfer (metal to
substrate) is of key importance (e. g., pinacolate-titanium intermediates).
The same active species (1, eq. (2)) could be found in the “McMurry reagent”
system where TiC13becomes reduced by 0.5 equivalent of LiA1H4in THF [2fl. Ti’
3.2.12.2 Stoichiometric Titanium Compounds 1095
R,’ ,R’
I~~I--O*O-F~I
A R2 R 2
/
2 [Ti]
\
- 2 [Ti]=O
R’ R’ R’
2 p
R
- 2 ri]=O
2 [Ti]
Scheme 1
CI
H
3 4
ide W2(OCH2B~t)6 . 2py, for example, gives yields up to 66 % [I 81, while tita-
nium-mediated couplings are often beyond 90 % yield.
A variety of low-valent species effects the deoxygenation of eq. (1). The exact
nature of Ti,O, formed during a McMurry coupling (simplified in eq. (1) as Ti02)
now becomes better understood. The nature of the active species is often specu-
lative, although firm evidence for structures 2-4 resulting from a-TiC13/MgH2,
TiCI4/MgH2,or TiC13/LiA1H4/THFhas been presented [2 f, 41.
2
R\
H
/C=O + 4 (CH3)3SiCI -
cat. Ti R\
H
1
R
/C=C, + 2 (CH3)3Si-O-Si(CH3)3
H
(3)
3.2.12.4 Perspectives 1097
Chlorosilanes are also capable of activating commercial titanium powder (e. g.,
(CH&SiCl in boiling DME [20]), which then couples oxoamides such as 5 in
isolated yields of > 92 % to the indoles, e. g., 6, according to eq. (4) [21].
& - d5
/
C6H5
NH
I
"active Ti"
/ N
H
C6H5
(4)
" \ \ \ \
3.2.12.4 Perspectives
The catalytic system of Furstner et al. is to be considered as a breakthrough in
reductive deoxygenating C-C coupling with highly oxophilic low-valent titanium
[22], albeit not too much has been published since the time of this discovery [ 191.
The auxiliary oxygen traps (chlorosilanes) are cheap, easy to handle and to
remove (e. g., they have low boiling points), and relatively unreactive toward
the substrates to be coupled. Beyond that, the catalytic "titanium instant" is an
insoluble and thus easy-to-remove reagent. Considering the vast number of bio-
logically relevant C-C-unsaturated carbo- and heterocycles, the catalytic route
is expected to become a major synthetic approach. It is well known that inter-
1098 3.2 Special Catalysts and Processes
\
5 R3SiCl
6 R3
mediate-size cyclic compounds (e. g., carbocycles of ring size 8-12; cf. Fig. 1) are
only accessible in reasonable yields by the McMuny coupling [2]. The catalytic
efficiency of titanium (or another cheap metals?) is certainly subject to further
improvement. Suffice it to say that an electrochemical reactivation of the metal
oxide would be the most elegant solution to the intrinsic problem of the McMuny
coupling.
References
[ l ] (a) T. Mukaiyama, T. Sato, J. Hanna, Chem. Lett. 1973, 1041; (b) S. Tyrlik, 1. Wolocho-
wicz, Bull. Soc. Chim. FK 1973, 2147; (c) J.E. McMuny, M. P. Fleming, J. Am. Chem.
Soc. 1974, 96, 4708; (d) J.E. McMurry, J. Org. Chem. 1978, 43, 3255.
[2] Reviews: (a) J.E. McMurry, Arc. Chem. Res. 1983, 16, 405; (b) B.E. Kahn, R.T.
Riecke, Chem. Rev. 1988, 88, 733; J.E. McMuny, Chem. Rev. 1989, 89, 1514; (d)
C. Betschart, D. Seebach, Chimia 1989, 43, 39; (e) D. Lenoir, Synthesis 1989, 8830;
(f) A. Fiirstner, B. Bogdanovic, Angew. Chem. 1996, 108, 2582; Angew. Chem. Int.
Ed. Engl. 1996, 35, 2442.
[3] J. E. McMurry, T. Lectka, J. G. Rico, J. Org. Chem. 1989, 54, 3748.
[4] (a) L. E. Aleandri, B. Bogdanovic, A. Gaidies, D. J. Jones, S. Liao, A. Michalowicz,
J. Rozikre, A. Schott, J. Organomet. Chem. 1993,459, 87; (b) L. E. Aleandri, S. Becker,
B. Bogdanovic, D. J. Jones, J. Rozikre, J. Organomet. Chem. 1994, 472, 97.
[5] H. Bertagnolli, T. S. Ertel, Angew. Chem. 1994, 106, 15; Angew. Chem. Int. Ed. Engl.
1994, 33, 45.
[6] (a) R. Dams, M. Malinowski, I. Westdorp, H. J. Geise, J. Org. Chem. 1982, 47, 248;
(b) R. Dams, M. Malinowski, H. J. Geise, Trunsition Met. Chem. (London), 1982, 7,
37; (c) Bull. Soc. Chim. Belg. 1981, 90, 1141.
[7] M. Ephritikhine, Chem. Commun. 1998, 2549.
3.2.13.1 Introduction 1099
[XI C. Villiers, M. Ephritikhine, Angew. Chem. 1997, 109, 2477; Angew. Chem. Int. Ed.
Engl. 1997, 36, 2380.
[9] (a) D. Maury, C. Villiers, M. Ephritikhine, New J. Chem. 1997, 21, 137; (b) Angew.
Chem. 1996, 108, 1215; Angew. Chem. Int. Ed. Engl. 1996, 35, 1129; (c) C. Villiers,
R. Adam, M. Lance, M. Nierlich, J. Vigner, M. Ephritikhine, J. Chem. Soc., Chem.
Commun. 1991, 1144.
[ 101 (a) W. G. Dauben, T. Z. Wang, R. W. Stephens, Tetrahedron Lett. 1990, 2393; (b) J. E.
McMurry, R.G. Dushin, J. Am. Chem. Soc. 1990, 112, 6942.
[I I] (a) K. C. Nicolaou, J. J. Liu, Z. Yang, H. Ueno, E. J. Sorensen, C. F. Claibome, R. K. Guy,
C. K. Hwang, M. Nakada, P. G. Nantermet, J. Am. Chem. Soc. 1995, 117, 634; (b) K. C.
Nicolaou, Z. Yang, J. J. Liu, P. G. Nantermet, C.F. Claibome, J. Renaud, R. K. Guy,
K. Shibayama, J. Am. Chem. Soc. 1995, 117, 645.
[I21 Y. Li, W. Li, Y. Li, Synth. Commun. 1994, 24, 721.
[ 131 D. L. J. Clive, K. S. K. Murthy, A. G. H. Wee, J. S. Prasad, G. V. J. da Silva, M. Majewski,
P. C. Anderson, C. F. Evans, R. D. Haugen, L. D. Heerze, J. R. Barrie, J. Am. Chem. Soc.
1990, 112, 3018.
[ 141 Textbook and review on organic synthesis: (a) K. P. C. Vollhardt, Organic Chemistry,
Structure and Function, W.H. Freeman, New York, 1999; (b) D. Seebach, Angew.
Chem. 1990, 102, 1363;Angew. Chem. Int. Ed. Engl. 1990, 29, 1320.
[I51 S. Talukdar, S. K. Nayak, A. Banerji, J. Org. Chem. 1998, 63, 4925.
[16] T. A. Lipski, M. A. Hilfiker, S. G. Nelson, J. Org. Chem. 1997, 62, 4566.
[17] N. Balu, S. K. Nayak, A. Banerji, J. Am. Chem. Soc. 1996, 118, 5932.
[18] M.H. Chisholm, J. A. Klang, J. Am. Chem. SOC.1989, 111, 2324.
[19] A. Furstner, A. Hupperts, A. Ptock, E. Janssen, J. Org. Chem. 1994, 59, 5215.
[20] A. Furstner, B. Tesche, Chem. Muter: 1998, 10, 1968.
[21] A. Furstner, A. Hupperts, J. Am. Chem. SOC. 1995, 117, 4468.
[22] Review on “active titanium”: A. Fiirstner, Angew. Chem. 1993, 105, 171; Angew. Chem.
Int. Ed. Engl. 1993, 32, 164.
3.2.13.1 Introduction
The use of single-site transition metal catalysts to effect the hydrogenation of hete-
roaromatic sulfur and nitrogen compounds finds its primary impetus in the need
for improved understanding of the mechanisms of the hydrodesulfurization
(HDS, eq. (1)) and hydrodenitrogenation (HDN, eq. (2)) processes [ 11. Indeed,
with stringent environmental regulations concerning the amount of sulfur and ni-
trogen permitted in gasoline and city diesel, the development of new HDS and
HDN catalysts is a priority in the petrochemical industry.
Hydrodesulfurization CaHbS+ c H2 - H2S + CaHd (1)
Hydrodenitrogenation CaHbN + c H2 - NH3 + CaHd (2)
Applied Homogeneous Catalysis with Organometallic Compounds
Edited by B. Cornils and W. A. Herrmann
Copyright 0 Wiley-VCH Verlag GmbH, D-69469 Weinheim, 2002
[XI C. Villiers, M. Ephritikhine, Angew. Chem. 1997, 109, 2477; Angew. Chem. Int. Ed.
Engl. 1997, 36, 2380.
[9] (a) D. Maury, C. Villiers, M. Ephritikhine, New J. Chem. 1997, 21, 137; (b) Angew.
Chem. 1996, 108, 1215; Angew. Chem. Int. Ed. Engl. 1996, 35, 1129; (c) C. Villiers,
R. Adam, M. Lance, M. Nierlich, J. Vigner, M. Ephritikhine, J. Chem. Soc., Chem.
Commun. 1991, 1144.
[ 101 (a) W. G. Dauben, T. Z. Wang, R. W. Stephens, Tetrahedron Lett. 1990, 2393; (b) J. E.
McMurry, R.G. Dushin, J. Am. Chem. Soc. 1990, 112, 6942.
[I I] (a) K. C. Nicolaou, J. J. Liu, Z. Yang, H. Ueno, E. J. Sorensen, C. F. Claibome, R. K. Guy,
C. K. Hwang, M. Nakada, P. G. Nantermet, J. Am. Chem. Soc. 1995, 117, 634; (b) K. C.
Nicolaou, Z. Yang, J. J. Liu, P. G. Nantermet, C.F. Claibome, J. Renaud, R. K. Guy,
K. Shibayama, J. Am. Chem. Soc. 1995, 117, 645.
[I21 Y. Li, W. Li, Y. Li, Synth. Commun. 1994, 24, 721.
[ 131 D. L. J. Clive, K. S. K. Murthy, A. G. H. Wee, J. S. Prasad, G. V. J. da Silva, M. Majewski,
P. C. Anderson, C. F. Evans, R. D. Haugen, L. D. Heerze, J. R. Barrie, J. Am. Chem. Soc.
1990, 112, 3018.
[ 141 Textbook and review on organic synthesis: (a) K. P. C. Vollhardt, Organic Chemistry,
Structure and Function, W.H. Freeman, New York, 1999; (b) D. Seebach, Angew.
Chem. 1990, 102, 1363;Angew. Chem. Int. Ed. Engl. 1990, 29, 1320.
[I51 S. Talukdar, S. K. Nayak, A. Banerji, J. Org. Chem. 1998, 63, 4925.
[16] T. A. Lipski, M. A. Hilfiker, S. G. Nelson, J. Org. Chem. 1997, 62, 4566.
[17] N. Balu, S. K. Nayak, A. Banerji, J. Am. Chem. Soc. 1996, 118, 5932.
[18] M.H. Chisholm, J. A. Klang, J. Am. Chem. SOC.1989, 111, 2324.
[19] A. Furstner, A. Hupperts, A. Ptock, E. Janssen, J. Org. Chem. 1994, 59, 5215.
[20] A. Furstner, B. Tesche, Chem. Muter: 1998, 10, 1968.
[21] A. Furstner, A. Hupperts, J. Am. Chem. SOC. 1995, 117, 4468.
[22] Review on “active titanium”: A. Fiirstner, Angew. Chem. 1993, 105, 171; Angew. Chem.
Int. Ed. Engl. 1993, 32, 164.
3.2.13.1 Introduction
The use of single-site transition metal catalysts to effect the hydrogenation of hete-
roaromatic sulfur and nitrogen compounds finds its primary impetus in the need
for improved understanding of the mechanisms of the hydrodesulfurization
(HDS, eq. (1)) and hydrodenitrogenation (HDN, eq. (2)) processes [ 11. Indeed,
with stringent environmental regulations concerning the amount of sulfur and ni-
trogen permitted in gasoline and city diesel, the development of new HDS and
HDN catalysts is a priority in the petrochemical industry.
Hydrodesulfurization CaHbS+ c H2 - H2S + CaHd (1)
Hydrodenitrogenation CaHbN + c H2 - NH3 + CaHd (2)
1100 3.2 Special Catalysts and Processes
DHBT
( - y L Q y L Q --
J / /
/ SH S S
BT
If lb
@+/ S (ads) d,,
Scheme 1
3.2.13.2 Hydrogenation of Sulfur Heterocycles 1101
Scheme 2
[MI = [Ru(TRIPHOS)$
Scheme 3
3.2.13.2 Hydrogenation of Sulfur Heterocycles 1103
In general, Ru-based catalysts are more efficient than Rh-based catalysts for the
selective hydrogenation of BT to DHBT in waterhydrocarbon mixtures [ 191.
Rhodium forms much better catalysts for the hydrogenolysis of thiophenes to
thiols (vide infru).
The binuclear complex Na[ { Ru(SULPHOS)},@-Cl),] [20] and the monomeric
derivative [Ru(MeCN),(SULPHOS)](SO,CF,) [9 a] have been employed as
precatalysts for the hydrogenation of BT to DHBT in wateddecalin or waterln-
heptane showing a very similar rate (TOF 30) in comparable experimental condi-
tions (100-1 40 "C, 3 MPa H2) [ 191. It was therefore suggested that the disruption of
the dimeric structure of the p-Cl, complex may occur under catalytic conditions.
In aqueous biphasic conditions, the zwitterionic Rh' complex Rh(COD)(SUL-
PHOS) has been shown to be a modest catalyst for the hydrogenation of BT to
DHBT (TOF 5) [ 10 a].
F
F\/ F
C'
SIOz SiOz
3
The use of polymer-supported metal catalysts for the hydrogenation of thiophe-
nic substrates has recently been extended to Ru and Rh complexes anchored to
silica via hydrogen bonding [23, 241.
Inspired by previous work from Angelici and co-workers [25], Bianchini,
Psaro, and co-workers have recently anchored the complex Rh(COD)(SULPHOS)
via hydrogen bonding to silica-containing Pd nanoparticles (4). A sample of
Rh(COD)(SULPHOS)/Pd/SiO, containing 0.5 wt. % Rh' and 10 wt. % Pd' was
employed to hydrogenate BT in n-octane (3 MPa H2, 100 "C). A 12-fold increase
in the hydrogenation rate with no loss of selectivity was observed for the mixed
molecular-metal particle catalyst as compared to Rh(COD)(SULPHOS)/SiO,,
while the catalyst containing exclusively Pd was inactive. The factors which are
responsible for this remarkable synergic effect are not yet understood completely.
1106 3.2 Special Catalysts and Processes
S-
Scheme 4
The mechanisms for the model substrates BT (a) and DBT (b) involve the steps
of C-S insertion, hydrogenation of the C-S inserted thiophene to the correspond-
ing thiolate, base-assisted reductive elimination of the thiol (rds) to complete the
cycle (in the catalytic reactions carried out in the absence of base, the displace-
ment of the thiol by the substrate occurs thermally [ l o b, c]). The addition of a
strong base to the catalytic mixtures results in a remarkable rate enhancement;
for example, the TOF relative to the hydrogenolysis of BT to 2-ethylthiophenol
catalyzed by [RhH(TRIPHOS)] increases from 12 to 40 by simply adding an ex-
cess of KOBu‘ to the catalytic mixture [lo b, c].
The importance of the metal oxidation state in controlling the chemoselectivity
of hydrogenation of thiophenes is highlighted by the Ru-TRIPHOS case
(cf. [9 a, b]).
1108 3.2 Special Catalysts and Processes
+H2 -01
’ @+
Cat
KOBU‘/H+
SH + H2S (4)
w 5
I l
+ NH3
Scheme 5
The first kinetic and mechanistic studies were reported by Fish and co-workers
for the hydrogenation of 2-methylpyridine (2-MePy) to 2-methylpiperidine and of
Q to THQ in the presence of the Rh"' precursor [Rh(MeCN)3Cp*]2+[7 a, 371.
Deuterium gas experiments and in situ high-pressure NMR reactions allowed
Fish to propose his own mechanism for the hydrogenation of Q to THQ (40"C,
500 psi HZ,CH,CI,) [7 a, 371.
The catalyst precursor [Rh(MeCN)3Cp*]2'was successfully employed to cata-
lyze the selective reduction of various N-heterocycles with rates that were
found to decrease in the order
AC > Q > 5,6-BQ > 2-MeQ > 2-MePy
In particular, it was reported that the rate decreases with increasing basicity and
steric hindrance at the nitrogen atom. An exception to this rule was 7,8-BQ, which
showed the highest relative rate and, in competitive reactions, was found to en-
hance the rate of hydrogenation of Q and other substrates as well. It was proposed
that the rate enhancement effect is occasioned by a concomitant hydrogen transfer
mechanism [7 a].
The Fish mechanism was demonstrated to be substantially valid also for the
hydrogenation of polyaromatic substrates catalyzed by the Rh' and Ru" complexes
RhCl(PPh& [7 c] and RuHCl(PPh& (85 "C, ca. 2 MPa, benzene) [7 b]. For the
hydrogenation of Q, it was proposed that the activation of the Cx-H bond in the
carbocyclic ring occurs via cyclometallation, while the relative hydrogenation
rates decreased in the order
phenanthridine (PHT) > AC > Q > 5,6-BQ > 7,8-BQ
which again reflects the influence of both steric and electronic effects. All sub-
strates were regioselectively hydrogenated at the heteroaromatic ring; only AC
was converted to a mixture of 9,lO-dihydroacridine and 1,2,3,4-tetrahydroacrii-
dine. The hydrogenation of Q was inhibited by the presence of pyridines and of
THQ in the reaction mixture, due to competing coordination to the metal center,
while all the other substrates had no appreciable effect on the rate of Q hydro-
genation. In the case of the Rh catalyst, a promoting effect on Q reduction was
observed in the presence of IN (indole), PYR (pyrrole), carbazole and even of
sulfur heterocycles such as BT, BT, and DBT [7 c].
The selective hydrogenation of Q to THQ in relatively harsh experimental con-
ditions (150 "C, 30 bar H2, toluene) has been investigated by Sinchez-Delgado and
Gonzales with the use of various Ru, Rh, Os, and Ir metal catalysts [38]. The Rh
complex was found to be the most active (initial rate ca. 200 mol Q (mol cat)-' h-I),
while the 0 s complex was the least efficient (initial rate ca. 5 mol Q (mol cat)-' h-I).
Coordinating solvents such as MeCN or MeOH or added ligands such as CO
quenched the catalysis with (PPh3)3RuHC1(CO).The addition of Brgnsted acids
or bases gave adverse effects, the base acting as an inhibitor, while water did
not apparently affect the catalytic rate. Similar observations were made by
L6pez-Linares and co-workers using Rh, Ir, and Ru catalysts containing Tp or
Tp* ligands (Tp = tris[pyrazolyl]borate; Tp* = tris[3,5-dimethylpyrazolyl]borate)
[40]. Rhodium formed the most active catalysts, while the presence of ligands
1112 3.2 Special Catalysts and Processes
Scheme 6
faster than Q. Moreover, the lack of deuterium incorporation into the carbocyclic
ring of both THQ and Q ruled out the intermediacy of $-Q or $-THQ com-
plexes.
A remarkable rate enhancement was observed by addition of an excess of
CF3S03H to the catalytic mixtures (at 40°C and 3 MPa H2, the TOF was in-
creased from 40 to 95 by addition of a 20-fold excess of acid). The role of triflic
acid was that of aiding the conversion of inactive Rh' (formed in the basic en-
vironment of the reaction) to active Rh"'. The addition of strong protic acids was
found to be of mandatory importance for generating a catalytically active system
from [Ru (MeCN),(TRIPHOS)](O,SCF&, which, under neutral conditions, is al-
most inactive for Q reduction. Treatment of the Ru compound with H2 produces
ammonia, in fact, which prevails over Q for coordination to the metal center;
moreover, in the basic environment of the reaction, traces of water were found
to transform catalytically active [RuH(TRIPHOS)]+ into inactive binuclear
[RU,@-OH>,(TRIPHOS)~]+ [9 a, b]. In this case, the protic acid inhibits the for-
mation of both NH3 adducts and the @-OH), binuclear complex, thus allowing
the hydrogenation of Q to THQ to proceed smoothly with a TOF of 65 [9 a, b].
In homogeneous phase, IN is much more difficult to reduce than Q, as shown
by the limited number of known catalysts (e.g. RuHCl(PPh& [7b] and [RuH-
(CO)(MeCN)(PPh,),]BF4 [43]), which, by the way, are scarcely efficient. The
inertness to hydrogenation exhibited by IN has been attributed to its incapability
of using the nitrogen atom for coordination, In fact, IN binds metal via the $-nC
coordination which does not activate the C=N bond and also occupies too many
coordination sites, disfavoring the oxidative addition of H2 to the metal center. To
11 14 3.2 Special Catalysts and Processes
P" = TPPMS
8
9 10
reduced to DeHQ. Most importantly, no metal leaching was observed and the
catalyst was recycled several times with no loss of catalytic activity and selec-
tivity.
The heterogeneous hydrogenation of Q to THQ has also been achieved with the
silica-supported hydrogen-bonded rhodium catalysts Rh(COD>(SULPHOS)/SiO,
and [Ru(MeCN),(SULPHOS)](S03CF3)/Si02 shown in Structure 3. In the same
experimental conditions employed to hydrogenate BT (n-octane, 100 "C, 3 MPa
H2) (see Section 3.2.13.2.3), THQ was selectively produced with relatively low
TOFS (20-30) [46].
3.2.13.7 Perspectives
Over the last 15 years, the homogeneous studies of HDS and HDN processes
have been extremely useful to understand many mechanistic details regarding
the coordination of sulfur and nitrogen heterocycles to metal centers, hydrogen
transfer from metal to coordinated heterocycle, metal insertion into C-S and
C-N bonds, and the desulfurization/denitrogenation paths. Recently, however,
there has been a qualitative leap in molecular catalysis so that crossing the border-
References 1 117
References
[ 11 (a) T. Kabe, A. Ishihara, W. Qian, Hydrodesuljiurization and Hydrodenitrogenation,
Wiley-VCH, Tokyo, 1999; (b) H. TopsGe, B. S. Clausen, F. E. Massoth, Hydrotreating
Catalysis, Springer-Verlag, Berlin, 1996.
[2] (a) C. Bianchini, A. Meli, F. Vizza, Eur: J. Inorg. Chem. 2000, 43; (b) C. Bianchini,
A. Meli, Acc. Chem. Res. 1998, 31, 109.
[3] C. Bianchini, A. Meli, Synlett 1997, 643; (b) C. Bianchini, A. Meli, W. Pohl, F. Vizza,
G. Barbarella, Organornetallics 1997, 16, 15 17.
[4] C. Bianchini, P. Barbaro, G. Scapacci, E. Farnetti, M. Graziani, Organometullics 1998,
17, 3308.
(51 C. Bianchini, A. Meli, M. Peruzzini, F. Vizza, V. Herrera, R. A. Sanchez-Delgado, Orgu-
nometallics 1994, 13, 72 1.
[6] (a) M. J. Robertson, C. L. Day, R. A. Jacobson, R. J. Angelici, Organometallics 1994, 13,
179; (b) M.-G. Choi, R. J. Angelici, Organometallics 1992, 11, 3328.
[7] (a) E. Baralt, S. J. Smith, I. Hurwitz, I.T. Horvith, R. H. Fish, J. Am. Chem. SOC.1992,
114, 5 187; (b) R. H. Fish, J. L. Tan, A. D. Thormodsen, Organometallics 1985, 4 , 1743;
(c) R.H. Fish, J.L. Tan, A.D. Thormodsen, J . Org. Chern. 1984, 49, 4500.
[8] (a) V. Herrera, A. Fuentes, M. Rosales, R. A. Sanchez-Delgado, C. Bianchini, A. Meli,
F. Vizza, Organometallics 1997, 16, 2465; (b) R. A. Sanchez-Delgado, V. Herrera,
L. R i n c h , A. Andriollo, G. Martin, Organometallics 1994, 13, 553; (c) R. A. Sinchez-
Delgado, E. Gonzjlez, Polyhedron 1989, 8, 1431.
[9] (a) C. Bianchini, A. Meli, S. Moneti, W. Oberhauser, F. Vizza, V. Herrera, A. Fuentes,
R.A. Sinchez-Delgado, J. Am. Chem. SOC. 1999, 121, 7071; (b) C. Bianchini,
A. Meli, S. Moneti, F. Vizza, , Organometallics 1998, 17, 2636; (c) C. Bianchini,
D. Masi, A. Meli, M. Peruzzini, F. Vizza, F. Zanobini, Organometallics 1998, 17,
2495.
[lo] (a) C. Bianchini, A. Meli, V. Patinec, V. Sernau, F. Vizza, J. Am. Chem. Soc. 1997, 119,
4945; (b) C. Bianchini, J. Casares, A. Meli, V. Semau, F. Vizza, R. A. SBnchez-Delgado,
Polyhedron 1997, 16, 3099; (c) C . Bianchini, V. Herrera, M. V. JimCnez, A. Meli, R. A.
Sinchez-Delgado, F. Vizza, J. Am. Chem. SOC.1995, 11 7, 8567.
[l I ] (a) D. M. Heinekey, W. J. J. Oldham, Chem. Rev. 1993, 93, 913; (b) P. G. Jessop, R. H.
Morris, Coord. Chem. Rev. 1992, 121, 155.
1121 A. F. Borowski, S. Sabo-Etienne, B. Chaudret, Abstracts ISHC 12, August 27Beptember
1, 2000.
[13] (a) C. Bianchini, P. Frediani, V. Herrera, M. V. JimCnez, A. Meli, L. R i n c h , R. A.
Sinchez-Delgado, F. Vizza, J. Am. Chem. Soc. 1995, 117, 4333; (b) C. Bianchini,
M.V. JimCnez, A. Meli, F. Vizza, Organometallics 1995, 14, 3196; (c) C. Bianchini,
A. Meli, M. Peruzzini, F. Vizza, S. Moneti, V. Herrera, R. A. Sanchez-Delgado,
J. Am. Chem. SOC.1994, 116, 4370; (d) C . Bianchini, A. Meli, M. Peruzzini,
1118 3.2 Special Catalysts and Processes
E. Baralt, H-S. Kim, Organometallics 1991, 10, 1965-1971; (d) R.H. Fish, H-S. Kim,
R. H. Fong, Organometallics 1989, 8, 1375-1377; (e) R. H. Fish, H-S. Kim, J. E. Babin,
R. D. Adams, Organometallics 1988, 7, 2250.
[38] R. A. Sinchez-Delgado, E. Gonzalez, Polyhedron 1989, 8 1431.
[39] Y. Alvarado, M. Busolo, F. Lbpez-Linares, J . Mol. Catal. A: Chemical 1999, 142,
163.
[40] R.A. Sanchez-Delgado, D. Rondbn, A. Andriollo, V. Herrera, G. Martin, B Chaudret,
Organometallics 1993, 12, 4291.
[41] M. Rosales, Y. Alvarado, M. Boves, R. Rubio, H. Soscun, R. Sanchez-Delgado, Trans.
Met. Chem. 1995,20,246.
[42] (a) M. Macchi, Ph. D. Dissertation, Universita di Trieste (Italy), 1999; (b) C. Bianchini,
P. Barbaro, M. Macchi, A. Meli, F. Vizza, Helv. Chim. Acta 2001, 84, 2895.
[43] M. Rosales, J. Navarro, L. Sanchez, A. Gonzales, Y. Alvarado, R. Rubio, C. De la Cruz,
T. Rajmankina, Trans. Met. Chem. 1996, 21, 11.
[44] D. E. PBez, A. Andriollo, F. Lbpez-Linares, R. E. Galiasso, J. A. Revete, R. A. Sanchez-
Delgado, A. Fuentes, Am. Chem. Soc. Div. Fuel Chem. Symp. Prepr. 1998, 43, 563.
1451 (a) INTEVEP S. A. (D. E. Paez, A. Andriollo, R. A. Sanchez-Delgado, N. Valencia, R. E.
Galiasso, F. Lbpez- Linares), US 5.958.223 (1999); (b) INTEVEP S. A. (D. E. PBez,
A. Andriollo, R. A. Sanchez-Delgado, N. Valencia, F. Lbpez-Linares, R. E. Galiasso),
US 5.753.584 (1998).
[46] C. Bianchini, M. Macchi, A. Meli, W. Oberhauser, F. Vizza, manuscript in preparation.
[47] E. Carnahan, G. Jacobsen, CATTECH 2000, 7, 74.
1481 Aqueous-Phase Organometallic Catalysis - Concepts and Applications (Eds.: B. Cor-
nils, W.A. Herrmann), VCH, Weinheim, 1998, pp. 271-340.
3.2.14.1 Introduction
Olefins display an abundant and versatile coordination chemistry with transition
metals. In fact, homogeneous catalysis owes its success mainly to the interactions
between olefins and metals: examples include hydroformylation ( 1 938), poly-
merization (1953), metathesis (1955), and Wacker-Hoechst oxidation (1958).
While all these and numerous other reactions involve structural and chemical
changes of the olefin, there is yet another, sometimes undesirable, metal-induced
phenomenon, olefin isomerization. The C=C double bond may be shifted along
the backbone of the olefin to give a mixture of terminal and cisltrans internal ole-
fins. This chapter details such double-bond isomerization, without considering
skeletal isomerization. Only homogeneously catalysed isomerizations will be
outlined [l, 21, although it should be noted that homogeneous and heterogeneous
catalysis obey the same mechanistic principles in the isomerization of olefins.
Such olefin isomerization is a key step in many industrial processes, among
them the Shell higher olefins process (SHOP) (see Section 2.3.1.3 and [l]),
Applied Homogeneous Catalysis with Organometallic Compounds
Edited by B. Cornils and W. A. Herrmann
Copyright 0 Wiley-VCH Verlag GmbH, D-69469 Weinheim, 2002
E. Baralt, H-S. Kim, Organometallics 1991, 10, 1965-1971; (d) R.H. Fish, H-S. Kim,
R. H. Fong, Organometallics 1989, 8, 1375-1377; (e) R. H. Fish, H-S. Kim, J. E. Babin,
R. D. Adams, Organometallics 1988, 7, 2250.
[38] R. A. Sinchez-Delgado, E. Gonzalez, Polyhedron 1989, 8 1431.
[39] Y. Alvarado, M. Busolo, F. Lbpez-Linares, J . Mol. Catal. A: Chemical 1999, 142,
163.
[40] R.A. Sanchez-Delgado, D. Rondbn, A. Andriollo, V. Herrera, G. Martin, B Chaudret,
Organometallics 1993, 12, 4291.
[41] M. Rosales, Y. Alvarado, M. Boves, R. Rubio, H. Soscun, R. Sanchez-Delgado, Trans.
Met. Chem. 1995,20,246.
[42] (a) M. Macchi, Ph. D. Dissertation, Universita di Trieste (Italy), 1999; (b) C. Bianchini,
P. Barbaro, M. Macchi, A. Meli, F. Vizza, Helv. Chim. Acta 2001, 84, 2895.
[43] M. Rosales, J. Navarro, L. Sanchez, A. Gonzales, Y. Alvarado, R. Rubio, C. De la Cruz,
T. Rajmankina, Trans. Met. Chem. 1996, 21, 11.
[44] D. E. PBez, A. Andriollo, F. Lbpez-Linares, R. E. Galiasso, J. A. Revete, R. A. Sanchez-
Delgado, A. Fuentes, Am. Chem. Soc. Div. Fuel Chem. Symp. Prepr. 1998, 43, 563.
1451 (a) INTEVEP S. A. (D. E. Paez, A. Andriollo, R. A. Sanchez-Delgado, N. Valencia, R. E.
Galiasso, F. Lbpez- Linares), US 5.958.223 (1999); (b) INTEVEP S. A. (D. E. PBez,
A. Andriollo, R. A. Sanchez-Delgado, N. Valencia, F. Lbpez-Linares, R. E. Galiasso),
US 5.753.584 (1998).
[46] C. Bianchini, M. Macchi, A. Meli, W. Oberhauser, F. Vizza, manuscript in preparation.
[47] E. Carnahan, G. Jacobsen, CATTECH 2000, 7, 74.
1481 Aqueous-Phase Organometallic Catalysis - Concepts and Applications (Eds.: B. Cor-
nils, W.A. Herrmann), VCH, Weinheim, 1998, pp. 271-340.
3.2.14.1 Introduction
Olefins display an abundant and versatile coordination chemistry with transition
metals. In fact, homogeneous catalysis owes its success mainly to the interactions
between olefins and metals: examples include hydroformylation ( 1 938), poly-
merization (1953), metathesis (1955), and Wacker-Hoechst oxidation (1958).
While all these and numerous other reactions involve structural and chemical
changes of the olefin, there is yet another, sometimes undesirable, metal-induced
phenomenon, olefin isomerization. The C=C double bond may be shifted along
the backbone of the olefin to give a mixture of terminal and cisltrans internal ole-
fins. This chapter details such double-bond isomerization, without considering
skeletal isomerization. Only homogeneously catalysed isomerizations will be
outlined [l, 21, although it should be noted that homogeneous and heterogeneous
catalysis obey the same mechanistic principles in the isomerization of olefins.
Such olefin isomerization is a key step in many industrial processes, among
them the Shell higher olefins process (SHOP) (see Section 2.3.1.3 and [l]),
1120 3.2 Special Catalysts and Processes
R-CH&H=CH2 f- R-CHzCH-CH3
1-olefin 2-olefin
CH3\ CH3.
C=CH-CH1X CH -CH =CH -X
CH3’ CH3‘
X=COOH 94% 6 Yo
X=CN 79% 21 Yo
1,4-diolefin 2,4-diolefin
(nonconjugated) (conjugated)
3.2.14.3 Mechanistic Considerations 112 1
R /’ (4)
Fe(C013
free diene
30-70 Yo 60-90 Yo
In the case of substituted olefins, the isomers exhibiting the highest degree of
branching are thermodynamically favored.
LnM-H
Scheme 1 metal a-ally1
A nice model for the n-ally1 mechanism has been reported by Bonnemann [ I S ]
for the pair of nickel complexes 1 and 2 forming a temperature-dependent equili-
brium (eq. (8)).
HzC n C H p
I I
Ni -< -40"C- I
I
I > -40"C
,Ni.
PF3 H PF3
1 2
3.2.14.3 Mechanistic Considerations 1123
I L,M-H I
metal hydride RCHpCH=CHp
I Y P \ a
RCH =CH-CH3 RCHpCH T C H z
I I
L,M - H L,M - H
Scheme 2
Depending on the metal and the specific nature of the ligand sphere (especially
its steric bulk), the hydride migration (“insertion”, step A) in the product-deter-
mining step can follow either the anti-Markovnikov or the Markovnikov path
(Scheme 2). Only in the latter case and if subsequent y-H “elimination” takes
place (step B), does an isomerized olefin result.
Typical catalysts that employ this mechanism are nickel hydrides and Ru hy-
drides such as HRhCl[P(C,H,),], (which is also a classic olefin hydrogenation
catalyst) and [HNi(P(C6Hs)3}3]+,which is present in the system Ni[P(C6Hs)3]4/
CF,COOH according to eq. (9) [19, 201.
r.d.
NiL4 + H+ === [HNiL4]+
-L
[HNiL3]+ (9)
L = P(C~HB)B
r.d. = rate-deterrnining step
The distinction between the 1,2- and the 1,3-shift processes is readily demon-
strated using D-labeled olefins. In the isomerization of 3 (eqs. (1Oa) and (lob)) the
two pathways are discerned by NMR spectroscopy.
1124 3.2 Special Catalysts and Processes
1,3-shift CH3CHZ \
P C=CH-CHpD (lea)
(ally1 mechanism) CH3CH2/
3.2.14.4 Applications
As mentioned previously, large-scale olefin isomerization has found application in
the SHOP technology (see Section 2.3.1.3 and [l]).
In the BASF synthesis of vitamin A (see Chapter 1) the intermediate b-olefin 5
of eq. (11) is obtained from the isomerization of 6-methyl-6-hepten-2-one 4, with
the latter resulting from condensation of acetone, isobutene, and formaldehyde
[211.
No U 0
//
p)CH2)3-C\ CH3 (CH2)2 -C,
CH2 =C CH3 \p- / CH3 (1 1)
\ ,c-c\
CH3 CH3 H
4 5
CICH2CH=CHCH2CI
11
- cat.
f ClCH2 -CH-CH=CH2
12 CI
I
(14)
AcOCH2CH=CHCH20Ac
13
* AcOCH2 -CH-CH=CHz
14
I
OAC
(15)
R1 R3 R1 R3
\ / \* /
,c =c CH-C
\ - / \\
R2 CH2X R2 CHX
Scat. = [Rh{(S)-BINAP}(cod)]+
R-cat. = [Rh((R)-BINAP)(cod)]+
trans cis
R = CHz 72 % 28 o/o
.
R = C2H5 85 % 15 %
3.2.14.6 Recent Developments 1127
15
/-7 /-7
(CH2) CH-CH=CH2 5 (CH2) C=CH-CHs (19)
0 180 "C
CJ
Nakamura and co-workers discovered outstanding activities and selectivities
for the permethylated titanocene (v5-CSMe5)2TiC12 (Me = CH3) in the presence
of the reducing agent sodium naphthalide. The olefin isomerization proceeds at
ambient temperature, and the preference for the trans products seems to depend
on the steric bulk of the catalyst [36]. Diolefins yield the conjugated isomers. Ex-
amples are given in Table 1. From a mechanistic point of view, Ti" intermediates
of type (R,Ti} (R = C5Hs, C,Me,) must be invoked, suggesting a n-ally1 me-
chanism. No detailed information is yet available, however, with regard to this
question.
CH, r
16 HX’
. .=-
3.2.14.7 Perspectives
Double-bond isomerization is one of the major industrial processes in the context
of petrochemical oil-refining steps. Selective olefin isomerization under mild con-
ditions is therefore an important goal. New catalysts need to favor a certain isomer
kinetically, which means that the speed of rearrangement must be high. As always
in homogeneous catalysis, the active species has to maintain its structure for a
long time to give reproducible results. The N-heterocyclic carbene complexes
mentioned above should be borne in mind when further attempts are made at
improvement. Of especial charm is stereoselective double-bond isomerization
1511, for which new, efficient chiral ligands are warranted.
References 1129
References
[ l ] (a) W. A. Herrmann, Kontakte (Darmstadt), 1991, No. 1 ; (b) W. A. Herrmann, Kontakte
(Darmstadt), 1991, No. 3.
[2] R. A. van Santen, P. W. N. M. van Leeuwen, J. A. Moulijn, B. A. Averill, Catalysis: an
Integrated Approach, 2nd ed., Elsevier Science, Amsterdam, 1999, pp. 209-288.
[3] P.A. Verbrugge, G.J. Heisewolf, GB 1.416.317 (1975).
[4] (a) C. A. Tolman, J. Am. Chem. Soc. 1992, 94,2999; (b) C. A. Tolman, R. J. McKinney,
W. C. Seidel, J. D. Druliner, W. R. Stevens, Adv. Catal. 1985, 33, 1 .
[5] H. Alper, J. T. Edward, J. Organornet. Chem. 1968, 14, 41 1.
[6] (a) MT Orchin, Adv. Catal. 1966, 16, 1; (b) N. R. Davies, Rev. Pure Appl. Chem. 1967,
17, 83.
[71 C. W. Bird, Transition Metal Intermediates in Organic Synthesis, Logos PressElek
Books, London, 1967, pp. 69-87.
181 G.M. Kramer, G.B. McVicker, Acc. Chem. Res. 1986, 19, 78.
191 P. N. Rylander, Organic Synthesis with Noble Metal Catalysts, Academic Press, New
York, 1973, pp. 145-174.
1101 M. M. T. Khan, A. E. Martell, Homogeneous Catalysis, Academic Press, New York,
1974, pp. 9-37.
[ 111 G. W. Parshall, S. D. Ittel, Homogeneous Catalysis, 2nd ed., John Wiley, New York,
1992, pp. 9-24.
[ 121 C. Masters, Homogeneous Transition Metal Catalysis, Chapman and Hall, London,
1981, pp. 70-89.
[ 131 S. G. Davies, Organotransitioii Metal Chemistry: Applications to Organic Synthesis,
Pergamon, Oxford, 1982, pp. 266-303.
[ 141 H. M. Colquhoun, J. Holton, D. J. Thompson, M. V. Twigg, New Pathwaysfor Organic
Synthesis, Plenum, New York, 1984, pp. 173-193.
[ 1.51 J. D. Atwood, Mechanisms of Inorganic and Organometallic Reactions, Brooksicole,
California, 1985.
[16] M. Turner, J. V. Jouanne, H.-D. Brauer, H. Kelm, J. Mol. Catal. 1979, 5, 425, 433, 447.
[17] H. Alper, P. C. LePort, J. Am. Chem. Soc. 1969, 91, 75.53.
[18] H. Bonnemann, Angew. Chem. 1973, 85, 1024; Angew. Chem., Int. Ed. Engl. 1973,
12, 964.
[19] D. Evans, J. Osborn, G. Wilkinson, J. Chem. Soc. (London) A 1968, 3133.
[20] C.P. Casey, C.R. Cyr, J. Am. Chem. Soc. 1973, 95, 2248.
[21] H. Pommer, A. Nurrenbach, Pure Appl. Chem. 1975, 43, 527.
[22] G. Ver Strate, Encycl. Polym. Sci. 1986, 6, 522.
[23] F. J. Bellringer, C.E. Hollis, Hydrocarbon Process, 1968, 4 7 ( l l ) , 127.
[24] G. W. Parshall, S. D. Ittel, Homogeneous Catalysis, 2nd ed., John Wiley, New York,
1992, pp. 300-302.
[25] BASF AG (J. Hartig, H.-M. Weitz, R. Schnabel), DE 2.747.634 (1979).
[26] M. Beller, C. Bolm, Transition Metals for Organic Synthesis, Wiley-VCH, Weinheim,
1998, p. 147.
[27] L. J. Gazzard, W. B. Motherwell, D. A. Sandham, J. Chem. Soc., Perkin Trans. 1999,
I, 979.
[28] S. Fuss, J. Harder, FEMS Microbiol. Lett. 1997, 149, 71.
[29] D. Baudry, M. Ephritikhine, H. Felkin, J. Chem. Soc., Chem. Commun. 1978, 694.
[30] K. Tani, T. Yamagata, S. Otsuka, S. Akutagawa, H. Kumobayashi, T. Taketomi, H.
Takaya, A. Miayshita, R. Noyori, J. Chem. Soc., Chem. Commun. 1982, 600.
[31] K. Tani, T. Yamagata, S. Akutagawa, H. Kumobayashi, T. Taketomi, H. Takaya,
A. Miayshita, R. Noyori, S. Otsuke, J. Am. Chem. Soc. 1984, 106, 5208.
1130 3.2 Special Catalysts and Processes
(1) Multifunctional molecules produced via multistep syntheses (five to ten steps
or more for pharmaceuticals, and three to seven for agrochemicals) with short
product lives (often less than 20 years).
(2) Relatively small-scale products (1-1000 t/a for pharmaceuticals, 500-10 000
t/a for agrochemicals), usually produced in multipurpose batch equipment.
( 3 ) High purity requirements (usually > 99 % and < 10 ppm metal residue in
pharmaceuticals).
(4) High added values and therefore tolerant to higher process costs (especially for
very effective, small-scale products).
( 5 ) Short development time for the production process (less than a few months to
1-2 years) since time to market affects the profitability of the product.
(6) Synthetic route often designed around the enantioselective catalysis as key
step.
information on catalyst activity or other aspects available (in the literature enan-
tioselectivity is the dominant criterion) and because few applications with “real”
substrates exist (usually simple model reactions are studied). Finally, chiral ligands
and many metal precursors are expensive and/or not easily available.
(1) Can the costs for the overall manufacturing process compete with alternative
routes?
(2) Can the catalytic step be developed in the given time frame?
For most other aspects such as catalyst stability and sensitivity, handling pro-
blems, catalyst separation, space-time yield, poisoning, chemoselectivity, process
sensitivity, toxicity, safety, special equipment, etc., enantioselective catalysts have
similar problems and requirements compared to nonchiral homogeneous catalysts.
Which of these criteria will be critical for the development of a specific process
will depend on the particular catalyst and transformation. The following factors
have to be considered: the field of application and the price of the active com-
pound (added value of the catalytic step), the scale of the process, the technical
experience and the production facilities of a company, the maturity of the catalytic
process, and last but not least, the chemist who plans the synthesis must be aware
of the catalytic route!
table, it is evident that hydrogenation (enantioselective h.; cf. Section 2.2) is the
transformation with the highest industrial impact, followed by epoxidation and
dihydroxylation reactions. The success with epoxidation and dihydroxylation
reactions can be attributed essentially to the efforts of Sharpless, Katsuki, and
Jacobsen (cf., e. g., Section 3.3.2). Nevertheless, as will be shown in the following
sections, other catalytic transformations have the potential for industrial use too.
In the next sections, synthetically useful enantioselective reactions and the cor-
responding catalysts are reviewed. Critical issues will be discussed and an overall
assessment of the technical maturity will be given.
BlAR
biaryl and
heterobiaryl
diphosphines $2; \
BINO, PAMID
binol-based
ligands
p i n e function
FERRO
ferrocenyl-
based ligands
R 11
PCYCL DuPHOS ROPHOS
ligands with
OXAZ, PAOXAZ
oxazoline-derivated (-N
ligands 8- N
12 13
NOP
backbone derived 15 16
from amino acids PNNP OXABOR
R3 x
17 18
Me0
19 20 21
Rh/DIPAMP; ee 95 % Rh/DuPHOS; ee 98 % Rh/DuPHOS; ee 96 %
TON 20000; TOF 1000 TON 20000; TOF n.a. TON 50 000; TOF 5200
smal-scale production pilot process, > 200 kg pilot process, kg scale
Monsanto [14] ChiroTech [15] Ciba-Geigy/Solvias [16]
&
0
OOH
NHtBu
22 23 24
Rh/JOSIPHOS; ee 97 % Ru/BIPHEP; ee > 99 % Rh/PBM; ee 99 %
TON 1000; TOF 450 TON 20 000; TOF 830 TON 1600; TOF 1600
pilot process, >200 kg pilot process, > 10 kg bench-scale process
Lonza [17] Roche [12 b, 18 a] HoechstMarionRoussel
[18b, 19a]
qOYO
0
-
&ON
E/Z mixture
a COOMe
OMe
25 26 27
Ru/BIPHEP; ee 98 % Rh/DuPHOS; ee 98 % Rh/DuPHOS; ee 97 %
TON 20 000; TOF 6600 TON 20 000; TOF 5000 TON 1000; TOF n.a.
bench scale process pilot process, multi kg pilot process, > kg scale
Roche [12 b, 18 a] Roche [ l 8 a] ChiroTech [20]
and Ru/BIPHEP but other complexes are also useful. Very high TONS and TOFs
have been achieved for simple allylic alcohols, but more complex substrates and
especially a$-unsaturated acids are reduced with lower efficiency.
Homogeneous hydrogenations of tetrasubstituted olefins are still rare, even
though high ee values and reasonable activities can now be achieved. Three
commercial examples are Structures 34-36; preferred catalysts for this reaction
are Rh and Ru/JOSIPHOS and RuDuPHOS complexes, RuBIPHEP and
Rh/TRAP catalysts are also effective [ 11 a].
The hydrogenation of alkenes without “privileged” functional groups has not
been investigated systematically, probably because much more effort is required
to achieve good enantioselectivity. Successful examples are Structures 37-39.
Of special interest are the Ir phosphine dihydrooxazole (P”0XAZ) catalysts
[27], even though their functional group tolerance is relatively low.
3.3.1.3 State-ofthe-Art and Evaluation of Catalytic Transformations 1139
28 29 30
RuIBINAP; ee 97 % Ru/BIPHEP; ee > 98 % Ru/BIPHEP; ee 98 %
TON 50 000; TOF 500 TON 100 000; TOF 10 000 TON 5000; TOF 200
production process, 300 t/y pilot process, kg scale bench scale
Takasakago [21] Roche [12 b] Roche I221
Me0&COO"
/
31
/
Ru/BINAP; ee 97 %
32
COOEt
Ru/BIPHEP; ee > 88 %
F3k33
RuAMBTP; ee 92 %
OOH
TON 3000; TOF 300 TON 1000; TOF 40 TON 20 000; TOF 6600
bench scale bench scale pilot process, > 100 kg
Takasago [21] Roche [23] Cherni [24a]
34 35 36
Rh/JOSIPHOS; ee 99 % Ru/JOSIPHOS or DuPHOS; ee >90 % Ru/BIPHEP; ee 94 %
TON 2000; TOF n.a. TON 2000; TOF 200 TON 1000; TOF ca. 400
mediurn-scale production rnediurn-scale production pilot process, > 10 kg
Lonza [25] Firmenich [26] Roche 112 b]
37 38 39
Ru/DuPHOS; ee 93 % Ru/BIPHEP; ee 94 % Ir/PAOXAZ; ee up to 98 %
TON 1000; TOF n.a. TON 1000; TOF 45 TON 200-1 000; TOF 100-500
small-scale production bench scale laboratory procedure
ChiroTech [15] Roche [12 b] Pfaltz [27]
For the enantioselective reduction of olefins, there are few alternatives to homo-
geneous hydrogenation because neither transfer hydrogenations with hydrogen
donors such as HCOOWNEt, [28] nor chiral heterogeneous catalysts [ 12 c] are
ready for larger-scale applications.
1140 3.3 Special Products
Oxidation of Olefins
40 41 42
Ti/DIPT; ee 88-90 % TVDET; ee > 98 % TVDIPT ee 96 %
TON>40;TOF<l h TON 8; TOF n.a. TON 20; TOF ca. 1
medium-scale production pilot process, > 10 kg bench scale
Arco/PPG-Sipsy [4 c] Upjohn [29] HoechstMarionRoussel [I9 a]
In the last few years, the epoxidation of unfunctionalized olefins using cheap
NaOCl as oxidizing agent has been developed industrially by Rhodia ChiRex
in collaboration with Jacobsen [31] and an example is given with Structure 43.
Mn/SALEN-type catalysts give good results for terminal and cis-substituted
olefins with ee values up to >97% with moderate to good catalytic activity
[11 c, 12el. New developments are the discovery of the beneficial effect of
pyridine N-oxides [32a] and of new types of SALEN ligands by Katsukj with
3.3.1.3 State-of-the-Art and Evaluation of Catalytic Transformations 1 141
TONS up to 9000 [I1 c]. Of potential interest is the use of ionic liquids which
allow recycling of the catalyst (cf. Section 3.1.1.2.2) [33]. SALEN complexes
are also eminently suitable for the kinetic resolution of epoxides [12 u]; especially
promising for commercial applications is hydrolytic ring-opening using Co/
SALEN complexes [34] (42-45). @-Unsaturated ketones can be epoxidized
with hydrogen peroxide in presence of a polypeptide catalyst with ee values up
to > 98 % [35].
CI
43 44 45
epoxidation dihydroxylation hydrolytic kinetic resolution
MnISALEN; ee 88 % Os/(DHQD)2PHAL; ee 95 % Co/SALEN; k(rel) ca. 400, ee 98 + 99 %
TON > 250; TOF ca. 250 TON ca. 500; TOF 50-1 00 TON (recycl) > 1500; TOF ca. 40
small-scale process pilot process, 1 1 0 kg medium-scale process
Rhodia ChiRex [31] Rhodia ChlRex [I9 b] Rhodia ChiRex [34]
Addition reactions to olefins can be used both for the construction and for
the functionalization of molecules. Accordingly, chiral catalysts have been devel-
oped for many different types of reactions, often with very high enantioselectiv-
ity. Unfortunately, most either have a narrow synthetic scope or are not yet
developed for immediate industrial application due to insufficient activities and/
or productivities. These reactions include hydrocarbonylation [ 1 1 fl, hydrosilyla-
tion [12 i], hydroboration 112j], hydrocyanation [12 k], Michael addition 111 g,
12 1, 12 m], Diels-Alder reaction [ 11 h, 12 n] and the insertion of carbenes in
C-H bonds [ 11 i, 12 p, 12 q, 381. Cyclopropanation [ 11 i, 12 p, 12 q] and the iso-
merization of allylamines [ 12 s] are already used commercially for the manufac-
ture of Cilastatin (one of the first industrial processes) [12r], and citronellol
and menthol (presently the second largest enantioselective process) [ 12t] respec-
tively.
1142 3.3 Special Products
Table 4. State-of-the-art for the reduction of functionalized ketones (see Structures 4657).
~~~ ~ ~
&COOEt +coo"
/
46 47 48
Pt-AI2O3/HCd; ee 82-94 % Ru/BIPHEP; ee 93 % Ru/BIPHEP; ee 87 %
TON 4000; TOF 1000 TON 2000; TOF 100 TON 2000; TOF 90
small-scale production bench scale bench scale
Ciba-Geigy/Solvias [38] Roche [23] Roche [23]
CI&OOEt JY COOMe
NHCOPh
49 50 51
Rh/PPM; ee 91 % RuTTMBTP; ee 97 % Ru/BINAP; ee 97 %, de > 94 %
TON 200 000; TOF 15 000 TON 20 000; TOF 15 000 TON 1000; TOF 200
pilot process, > 100 kg pilot process, > 100 kg large-scale production
Roche [12 b] Chemi [24a] Takasago [21]
CF3
52 53 54
Ru/BINAP; ee 94 % Rh/BPPFOH; ee 97 % Ru/BIPHEP; ee 92 %
TON 2000; TOF 300 TON 2000; TOF 125 TON 6400; TOF 320
medium-scale production pilot process, > 10 kg bench scale
Takasago [21] Ciba-Geigy/Solvias [32 b] Roche [23]
BnO dc..NO2 R
0
X = CI, Br
55 56 57
OXABOR/BH3 . Me2S OXABOR/BH3 . Me2S OXABOR/BH, . Me,S
ee 9 4 % ee 99 % ee 92 %
TON 17; TOF n.a. TON 20-30; TOF ma. TON 20; TOF ca. 5
pilot process, multi kg small-scale production pilot process, 50 kg
Sepracor (391 PPG-Sipsy [40] Lonza [41]
interest since silanes are very expensive. Activities and productivities for some of
these methods are often low and for large-scale processes the disposal of wastes
from the stoichiometric reducing agent could be problematic.
1144 3.3 Special Products
RCHO
+--+ RHcooEt
GN-CH,COOEt O+N
+ cis isomer
gold-aldol; Au/BPPFA
ee 85-90 %, translcis 20;
TON 100; TOF 5
bench scale, kg scale
Ciba-Geigy [42]
Table 5. State-of-the-art for addition reactions to C=O (see eqs. (1) and ( 2 ) ) .
Reaction ee [%I"' TON' TOF [h-'I"' Preferred catalyst typesb'
Aldol reaction 90-95 5-20 1-10 LnBINOL, AgBIAR,
Cu/OXAZ
Ene reaction 90-95 5-20 1-10 TiBINOL
Addition of MR to RCHO 90-95 5-100 1-20 N"O,O"O, NAN
Hetero Diels-Alder 85.95 10-50 2-10 Cu/OXAZ, NAO,OAO,NAN
a' Typical range for suitable substrate and optimized catalyst. b, Structures 1-16.
3.3.1.3 State-ofthe-Art and Evaluation of Catalytic Transformations 1145
Several addition reactions to C=N groups have been developed in recent years
with a high synthetic potential but with no commercial use so far [12zb]. The
addition reaction of (Me0)2PH0 to cyclic imines (58-60), an interesting method
for the preparation of a-amino phosphonic acids, seems to be an exception [46].
While ee values of the heterobimetallic catalyst (cf. Section 3.1.5) are very high,
TON and TOF values are relatively low.
61 62
TIITART; ee 92-93 % TIITART; ee 98 %
TON 3-4; TOF 3-4 TON n.a.; TOF ma.
medium-scale production pilot process, < 100 kg
AstraZeneca [24 b, 471 Lonza [I 71
References
[ 1] For periodic updates on chiral pharmaceuticals, see: S. T. Stinson, Chem. Eng. News
1998, September 21, 83; S. T. Stinson, Chem. Eng. News 1999, November 22, S. T. Stin-
son, Chem. Eng. News 2001, May 14, 45.
[2] G. M. Ramos Tombo, H. U. Blaser, in Pesticide Chemistry and Bioscience (Eds.: G. T.
Brooks, T. R. Roberts), Royal Society of Chemistry, Cambridge, 1999, p. 33 and refer-
ences cited therein.
[3] J. Crosby, in Chirality in Industry I (Eds.: A. N. Collins, G. N. Sheldrake, J. Crosby),
John Wiley, Chichester, 1992, p. 1 .
[4] Chirality in Industry II (Eds.: A.N. Collins, G.N. Sheldrake, J. Crosby), John Wiley,
Chichester, 1997: (a) for an overview, see A. Bruggink, p. 81; (b) D. Pauluth, A.E.F.
Wachter, p. 263; (c) W. P. Shum, M. J. Cannarsa, p. 363; (d) B. A. Astleford, L. 0.
Weigel, p. 99; (e) J. C. Caille, M . Bulliard, B. Laboue, p. 391.
[5] J. M. Keith, J. F. Larrow, E. N. Jacobsen, Adv. Synth. Catal. 2001, 343, 5.
[6] For a recent compilation of known industrial processes see: H.U. Blaser, F. Spindler,
M. Studer, Appl. Catal. A: General 2001, 221, 119.
[7] R. A. Sheldon, Chirotechnology, Marcel Decker, New York, 1993.
[8] R. Noyori, Chemtech 1992, 22, 366.
[9] E. Polastro, in Chiral Reaction in Heterogeneous Catalysis (Eds.: G. Jannes, V. Dubois),
Plenum Press , New York, 1995, p. 5.
[lo] Asymmetric Synthesis Vol. 5 (Ed.: J. D. Morrison), Academic Press, New York, 1985.
[ l I] Catalytic Asymmetric Synthesis (Ed.: I. Ojima), Wiley-VCH, Weinheim, 2000: (a) T. Oh-
kuma, M. Kitamura, R. Noyori, p. 1; (b) R. A. Johnson, K. B. Sharpless, p. 231; (c) T.
Katsuki, p. 287; (d) R. A. Johnson, K. B. Sharpless, p. 357; (e) C. Bolm, J. P. Hildebrand,
K. Muniz, p. 399; (f) K. Nozaki, I. Ojima, p. 429; (g) M. Kanai, M. Shibasaki, p. 569; (h)
K. Maruoka, p. 467; (i) M.P. Doyle, p. 191; (k) M. Sawamura, Y. Ito, p. 493; (1) E.M.
Carreira, p. 513; (m) M. Ogasawara, T. Hayashi, p. 651; (n) B.M. Trost, C. Lee, p. 593;
(0) Y. Donde, L. E. Overmann, p. 675; (p) H. B. Kagan, p. 327; (9) K. Mikami, T. Nakai,
p. 543; (r) H. Nishiyama, K. Itoh, p. 111; and references cited in these reviews.
1121 Comprehensive Asymmetric Catalysis (Eds.: E. N. Jacobsen, H. Yamamoto, A. Pfaltz),
Springer, Berlin, 1999: (a) J.M. Brown, p. 121; (b) R. Schmid, M. Scalone, p. 1439;
(c) H.U. Blaser, M. Studer, p. 1353; (d) T. Katsuki, p. 621; (e) E.N. Jacobsen, M.H.
Wu, p. 649; (0I. E. Marko, J. S. Svendsen, p. 713; (g) T. Katsuki, p. 791; (h) E.N. Ja-
cobsen, p. 607; (i) T. Hayashi, p. 319; (j)T. Hayashi, p. 351; (k) T. V. RajanBabu, A. L.
Casalnuovo, p. 367; (1) K. Tomioka, Y. Nagaoka, p. 1105; (m) M. Yamaguchi, p. 1121;
(n) D. A. Evans, J. S. Johnson, p. 1177; (0) T.Ooi, K. Maruoka, p. 1237; (p) A. Pfaltz,
1148 3.3 Special Products
p. 513; (9) K. M. Lydon, M. A. McKervey, p. 539; (r) T. Aratani, p. 1451; (s) S. Akuta-
gawa, p. 813; (t) S. Akutagawa, p. 1461; (u) E. Jacobsen, M. H. Wu, p. 1309; (v) T. Oh-
kuma, R. Noyori, p. 199; w); E. M. Carreira, p. 997; (x) K. Mikami, M. Terada, p. 1143;
(y) K. Soai, T. Shibata, p. 911; (z) M. Shibasaki, H. Groger, p. 1075; (za) H. U. Blaser, F.
Spindler, p. 247; (zb) S. E. Denmark, 0.J.-C. Nicaise, p. 923; (zc) S. Itsuno, p. 289; (zd)
E. N. Jacobsen, p. 1473; and references cited in these reviews.
[13] A. S. Bommarius, M. Schwarm, K. Drauz, Chimia 2001, 55, 50.
[14] W.S. Knowles, Chem. Ind. (Dekker) 1996, 68, 141; W.S. Knowles, Acc. Chem. Res.
1983, 16, 106 and J. Chem. Ed. 1986, 63, 222.
[ 151 M. J. Burk (ChiroTech), personal communication.
[ 161 H. U. Blaser, F. Spindler, Topics Catal. 1997, 4, 275.
[I71 W. Brieden, Proc. ChiraSource ‘99 Symposium 1999, The Catalyst Group, Spring
House, USA, 1999; W. Brieden (Lonza AG), personal communication.
[18] Proc. ChiraTech ‘97 Symposium 1997, The Catalyst Group, Spring House, USA, 1997:
(a) M. Scalone, R. Schmid, E.A. Broger, W. Burkart, M. Cereghetti, Y. Crameri,
J. Foricher, M. Henning, F. Kienzle, F. Montavon, G. Schoettel, D. Tesauro, S. Wang,
R. Zell, U. Zutter; (b) H. Jendralla.
[ 191 Proc. ChiraTech ‘96 Symposium 1996, The Catalyst Group, Spring House, USA, 1996:
(a) G. Beck; (b) A. A. Smith.
[20] M. J. Burk, F. Bienewald, M. Harris, A. Zanotti-Gerosa, Angew. Chem. Int. Ed. 1998,
37, 1931.
1211 S. Akutagawa, Appl. Catal. 1995, 128, 171; H. Kumobayashi, Recl. Trav. Chim. Pays-
Bas 1996, 115, 201.
[22] E.A. Broger (Roche), Book of Abstracts of EuropaCat I 1993, and personal com-
munication.
[23] R. Schmid, E. A. Broger, Proc. Chiral Europe ‘94 Symposium, Spring Innovations,
Stockport, UK, 1994, p. 79.
[24] Proc. ChiraSource 2000 Symposium, 2000, The Catalyst Group, Spring House, USA,
2000: (a) T. Benincori, S. Rizzo, F. Sannicolo, 0. Piccolo; (b) H. J. Federsel.
[25] R. Imwinkelried, Chimia 1997, 51, 300.
[261 V. Rautenstrauch Proc. Int. Symposium on Chirality, 1999, Spring Innovations, Stock-
port, UK, 1999, p. 204.
[27] A. Lightfoot, P. Schnider, A. Pfaltz, Angew. Chem., Int. Ed. 1998, 37, 2897.
[28] W. Leitner, J.M. Brown, H. Brunner, J. Am. Chem. Soc. 1993, 115, 152; M. Saburi,
M. Ogasawara, T. Takahashi,Y. Uchida, Tetrahedron Lett. 1992, 33, 5783; and references
therein.
[29] B. K. Sharpless, Janssen Chem. Acta 1988, 6 , 3.
[30] D. Meunier, A. Piechaczyk, A. de Mallmann, J.-M. Basset, Angew. Chem. 1999, 111,
3738.
[311 See information given in www.chirex.com (technology).
[32] Process Chemistry in the Pharmaceutical Industry (Ed.: K. G. Gadamasetti), Marcel
Dekker, New York, 1999: (a) C. H. Senanayake, E. N. Jacobsen, p. 347; (b) H. U. Blaser,
R. Gamboni, G. Rihs, G. Sedelmeier, E. Schaub, E. Schmidt, B. Schmitz, F. Spindler,
Hj. Wetter, p. 189.
[33] C.E. Song, E.J. Roh, Chem. Commun. 2000, 837.
[34] J.M. Keith, J. F. Larrow, E.N. Jacobsen, Adv. Synth. Catal. 2001, I , 5.
[35] M. Porter, J. Skidmore, Chem. Commun. 2000, 1215 and references cited therein.
[36] C. Dobler, G. M. Mehltretter, U. Sundermeier, M. Beller, J. Am. Chem. SOC.2000, 122,
10289.
[37] M. P. Doyle, M. N. Protopopova, Proc. Chiral USA ‘97 Symposium, Spring Innovations,
Stockport, UK, 1997, p. 11.
3.3.2.1 Introduction 1149
3.3.2.1 Introduction
The oxidative functionalization of olefins is of major importance for both organic
synthesis and the industrial production of bulk and fine chemicals. Among the dif-
ferent oxidation products of olefins, 1,2-diols are used in a wide variety of appli-
cations. Ethylene glycol and propylene glycol are produced on a multi-million ton
scale per annum, due to their importance as polyester monomers and anti-freeze
agents [ 11. A number of 1,2-diols such as 2,3-dimethyl-2,3-butanediol, 1,2-octa-
nediol, 1,2-hexanediol, 1,2-pentanediol, and 1,2- and 2,3-butanediol are of inter-
est for the fine chemicals industry. In addition, chiral 1,2-diols are employed as
intermediates for pharmaceuticals and agrochemicals. At present 1,2-diols, e. g.,
2,3-dimethyl-2,3-butanediol, 1,2-pentanediol and higher nonfunctionalized gly-
cols obtained thanks to the availability of cheap terminal olefins (SHOP process;
cf. Section 2.3.1.3), have so far been manufactured industrially by the reaction of
alkenes with organic peracids via the corresponding epoxides [ 11. Usually perfor-
mic acid or peracetic acid produced in situ by mixing hydrogen peroxide with the
carboxylic acid have been employed as oxidants.
Besides stoichiometric epoxidation and subsequent hydrolysis to diols, metal-
catalyzed methods for converting olefins to glycols are also known in the litera-
ture. The classical method utilizes hydrogen peroxide in the presence of catalytic
amounts of acidic metal oxides (Milas reagents) [2]. Typically, strong oxidants
such as osmium [3] and ruthenium tetroxides [4], permanganate [ 5 ] , and chro-
Applied Homogeneous Catalysis with Organometallic Compounds
Edited by B. Cornils and W. A. Herrmann
Copyright 0 Wiley-VCH Verlag GmbH, D-69469 Weinheim, 2002
3.3.2.1 Introduction
The oxidative functionalization of olefins is of major importance for both organic
synthesis and the industrial production of bulk and fine chemicals. Among the dif-
ferent oxidation products of olefins, 1,2-diols are used in a wide variety of appli-
cations. Ethylene glycol and propylene glycol are produced on a multi-million ton
scale per annum, due to their importance as polyester monomers and anti-freeze
agents [ 11. A number of 1,2-diols such as 2,3-dimethyl-2,3-butanediol, 1,2-octa-
nediol, 1,2-hexanediol, 1,2-pentanediol, and 1,2- and 2,3-butanediol are of inter-
est for the fine chemicals industry. In addition, chiral 1,2-diols are employed as
intermediates for pharmaceuticals and agrochemicals. At present 1,2-diols, e. g.,
2,3-dimethyl-2,3-butanediol, 1,2-pentanediol and higher nonfunctionalized gly-
cols obtained thanks to the availability of cheap terminal olefins (SHOP process;
cf. Section 2.3.1.3), have so far been manufactured industrially by the reaction of
alkenes with organic peracids via the corresponding epoxides [ 11. Usually perfor-
mic acid or peracetic acid produced in situ by mixing hydrogen peroxide with the
carboxylic acid have been employed as oxidants.
Besides stoichiometric epoxidation and subsequent hydrolysis to diols, metal-
catalyzed methods for converting olefins to glycols are also known in the litera-
ture. The classical method utilizes hydrogen peroxide in the presence of catalytic
amounts of acidic metal oxides (Milas reagents) [2]. Typically, strong oxidants
such as osmium [3] and ruthenium tetroxides [4], permanganate [ 5 ] , and chro-
1150 3.3 Special Products
- Hxq
H20 + 0
’ ‘OH
mium(V1) are used as oxometals. The first three reagents are considered to effect
directly the addition of two hydroxy groups to double bonds. The intermediate
cyclic esters could be either hydrolyzed to glycols or undergo C-C bond cleavage
to carbonyl compounds. A simplified representation of dihydroxylation and
related oxyamination reactions is shown in Scheme 1.
As an oxometal component, osmium tetroxide is the most reliable reagent on
the laboratory scale to produce cis-diols. Ruthenium tetroxide in the presence
of NaI04 effects oxidative cleavage of olefins [4], but has been successfully
employed for so-called lightning dihydroxylation reactions using a two-phase
medium [6].
Because most olefins are prochiral starting materials, the dihydroxylation reac-
tion creates one or two new stereogenic centers in the products. Since the discov-
ery of the first stoichiometric asymmetric dihydroxylations [7], catalytic versions
with considerable improvements in both scope and enantioselectivity have been
developed [8]. From the standpoint of general applicability, scope, and limitations,
the osmium-catalyzed asymmetric dihydroxylation (AD) of alkenes has reached a
level of effectiveness which is unique among asymmetric catalytic methods. As
there are recent reviews in this field [9], this section is primarily oriented toward
a summary of aspects of fundamental understanding and interesting practical
application of catalytic dihydroxylations.
[23]. This, together with the finding of Hentges and Sharpless [7] that stoichio-
metric amounts of chiral ligands derived from cinchona alkaloids can transfer
chirality from the catalyst to olefins, has opened the door for the development
of catalytic asymmetric methods. An important advance regarding the reuse of
the expensive osmium catalyst has been reported by Jacobs et al. [61]. They
immobilized Os04 elegantly to a tetrasubstituted olefin which is covalently linked
to a silica support. The Osv' monoglycolate complex is then oxidized to a Osv"'
glycolate complex which is able to react with additional olefins. Due to the
much slower hydrolysis of the tetrasubstituted glycolate, the catalyst can be
recycled.
An interesting offshoot of the work on osmium-catalyzed dihydroxylations is
vicinal hydroxyamination [24]. Here, imido analogs of Os04 react with olefins
to produce P-aminoalcohols by a cis-addition process. The oxyamination reaction
can be made catalytic in Os04 by employing chloramine salts of arylsulfonamides
(ArS02NC1Na) or carbamates.
I roi
higher affinity to Os04 (e. g., compared with pyridine) were used. Interestingly,
nature provides quinine and quinidine, “pseudoenantiomeric” cinchona alkaloids,
as starting materials for ligand variation. So far more than 500 cinchona alkaloid
derivatives have been tested. Other groups described minor modifications of the
ligands originally discovered, but the corresponding catalyst systems showed no
real methodological improvements [36].
Meo*
1 2 3
Dihydroquinidine (DHQD) Dihydroquinine (DHQ) Diamines [30]
/
The flat, aromatic ring system increases binding and rates;
the nitrogen atom has no influence.
Olefin
class
Ligands PYR, PHAL, PHAL, DPP, IND, PYR, PHAL. DPP, PHAL, DPP. PHAL, PYR
DPP, AQN PYR, AQN DPP, AQN AQN AQN
PHAL PY R IND
4 5 6
N- N
x x
Ph
w Ph
7 8
Figure 2. Ligand types (Structures 4-6) for the different olefin classes.
3.3.2.4 Scope and Limitation of Asymmetric Dihydroxylation 1157
Ligand
PHAL (DHQD) PYR (DHQD) IND (DHQD)
Olefin 11/41 ~ 5 1 [I161
"0 /
"0 I
r" Ph 7 2 (1R,2S)
56 (1R,2S)
ucts with reasonable to very high selectivities. For illustration, Table 1 shows
selected examples from the large numbers of simple olefins which have been
used so far [9 b].
Moreover, and more importantly for practical purposes, functionalized olefins
with nearly all kinds of substituents attached to the olefin can be dihydroxylated.
Thus, acrylic acid esters, unsaturated amides and ketones, dienes, enynes, vinyl
silanes, acrolein acetals, and allylic halides, as well as allylic ethers and sulfur-
1158 3.3 Special Products
Ligand
PHAL (DHQD) PYR (DHQD) IND (DHQD)
Olefin 11/41 ~ 5 1 W61
Ph &CO*Et 97 (2S,3R)
P h y P h
OMe
OMe
I
c C 0 2 E t
78 (2R,3R)
Ph
a) For original references see [9 b].
Warren and co-workers reported best enantiomeric excesses with the original
p-chlorobenzoate or phenanthryl ether ligands that contain only one quinuclidine
unit 1441. A similar trend in enantioselectivity has been reported for the asym-
metric dihydroxylation of allylic trimethylsilanes [45].
To explore the possibility of recycling alkaloid-0s0, complexes, several
polymer-bound alkaloid derivatives have been used for heterogeneous catalytic
asymmetric dihydroxylations. As chiral ligands, polymerized cinchona alkaloids
or copolymers of quinine derivatives with acrylonitrile or styrene were studied
[46]. In general, lower selectivities and decreased rates were observed.
Sharpless and co-workers reported the first catalytic asymmetric hydro-
xyamidation method [47]. Enantioselectivities between 33-8 1 % could be ob-
tained with disubstituted cis- or trans-olefins in the presence of K20s02(OH),,
TsNClNa . 3H20 and (DHQD),PHAL or (DHQ),PHAL as ligands. This methodi-
cal improvement is another breakthrough in asymmetric catalysis because it offers
easy access to chiral b-aminoalcohols which are widely used as pharmaceuticals
from cheap olefins. Despite the sometimes moderate enantioselectivities the
method is already useful for practical purposes because selectivities could be
improved by simple crystallization.
a;$oAc
Structures
OH
0
&O NHPr' Fi
Propranolol [47] Diltiazem [48]
9 10
OH
H2N &C02H OH
OH
GABOB [49] Azole antifungals [50]
11 12
OR
Chloramphenicol [51] OR
x i OH
Et" o
X = C , N; R = H, OMe
Camptothecin intermediate [53]
Po OR
OR
Khellactone [54]
C /
H C
NHBz
0 2 H
Figure 4. Selected examples of chiral diols of potential industrial interest made by AD.
References 1161
References
[ I ] J. Schlossig, F. Merger, J. Paetsch, H. Grafje, W. Reiss, F. Heinrich, N. Wilke, P. T. von
Bramer, G. B. Bowen, G. Pohl, H. Gaube, P. Werle, L. Scott in Ullmann’s Encycl. Ind.
Chem. 5th ed., 1985, Vol. A l , p. 305.
[2] (a) N. A. Milas, S. Sussman, J. Am. Chem. Soc. 1936, 58, 1302; (b) N. A. Milas, J. Am.
Chem. Soc. 1937, 59, 2342.
[3] (a) M. Schroder, Chem. Rev. 1980, 80, 187; (b) J. L. Courtney in Organic Syntheses by
Oxidation with Metal Compounds (Eds.: W. J. Mijs, C. R. H. I. de Jonge), Plenum, New
York, 1986, p. 449.
[4] (a) K. B. Sharpless, K. Akashi, J. Am. Chem. Soc. 1976, 98, 1986; (b) P. H. J. Carlsen,
T. Katsuki, V. S. Martin, K. B. Sharpless, J. Org. Chem. 1981, 46, 3936; (c) F. X. Web-
ster, J. Rivas-Entemos, R. M. Silverstein, J. Org. Chem. 1987,52, 689; (d) V. s. Martin,
M. T. Nunez, C. E. Tonn, Tetrahedron Lett. 1988, 29, 2701; (e) M. Caron, P. R. Carlier,
K. B. Sharpless, J. Org. Chem. 1988, 53, 5185.
[ S ] (a) A. J. Fatiadi, Synthesis 1987, 85; (b) D. G. Lee, T. Chen, J. Am. Chem. Soc. 1989,
111, 7534; (c) T. Ogino, N. Kikuiri, J. Am. Chem. Soc. 1989, 111, 6175.
[6] T. K. M. Shing, V. W.-F. Tai, E. K. W. Tam, Angew. Chem. 1994, 106, 2408; Angew.
Chem., Int. Ed. Engl. 1994, 33, 2312.
[7] S. G. Hentges, K. B. Sharpless, J. Am. Chem. SOC.1980, 102, 4263.
[8] Selected examples: (a) E. N. Jacobsen, I. Marko, W. S. Mungall, G. Schroder, K. B.
Sharpless, J. Am. Chem. Soc. 1988, 110, 1968; (b) E. N. Jacobsen, I. Marko, M. B.
France, J. S. Svendsen, K. B. Sharpless, J. Am. Chem. Soc. 1989, 111, 737; (c) K. B.
Sharpless, W. Amberg, M. Beller, H. Chen, J. Hartung, Y. Kawanami, D. Liibben,
E. Manoury, Y. Ogino, T. Shibata, T. Ukita, J. Org. Chem. 1990, 56, 4585; (d) K. B.
Sharpless, W. Amberg, Y. L. Bennani, G. A. Crispino, J. Hartung, K.-S. Jeong, H. L.
Kwong, K. Morikawa, Z.-M. Wang, D. Xu, X.-L. Zhang, J. Org. Chem. 1992, 57,
2768; (e) G. A. Crispino, P. T. Ho, K. B. Sharpless, Science 1993,259, 64; (f) G. A. Cris-
pino, K.-Y. Jeoung, H.C. Kolb, Z.-M. Wang, D. Xu, K.B. Sharpless, J. Org. Chem.
1993, 58, 3785; (g) H. Becker, S.B. King, M. Taniguchi, K.P.M. Vanhessche, K.B.
Sharpless, J. Org. Chem. 1995, 60, 3940; (h) H. Becker, K.B. Sharpless, Angew.
Chem. 1996, 108, 447; Angew. Chem. Int. Ed. 1996, 35, 448; (i) L. Wang, K.B. Sharp-
less, J. Am. Chem. Soc. 1992, 114, 7568.
[9] Reviews: (a) R. A. Johnson, K. B. Sharpless in Catalytic Asymmetric Synthesis (Ed.:
I. Ojima), VCH, Weinheim, 1993, p. 227; (b) H. C. Kolb, M. S. Van Nieuwenhze,
K. B. Sharpless, Chem. Rev. 1994, 94, 2483; (c) H. Waldmann, Nuchr: Chem. Tech.
Lab. 1992, 40, 702; (d) B. B. Lohray, Tetrahedron Asymm. 1992, 3, 1317; (e) H.C.
Kolb, K. B. Sharpless, in Transition Metals for Organic Synthesis, Vol. 2 (Eds.: M. Bel-
ler, C. Bolm), VCH, Weinheim, 1998, p. 219; (f) I. E. Mark6, J. S. Svendsen, in Compre-
1162 3.3 Special Products
[35] (a) T. Yamada, K. Narasaka, Chem. Lett. 1986, 131; (b) M. Tokles, J. K. Snyder, Tetru-
hedron Lett. 1986,27, 3951; (c) K. Tomioka, M. Nakajima, K. Koga, J. Am. Chem. Soc.
1987, 109, 6213; (d) E. J. Corey, P. D. Jardin, S. Virgil, P.-W. Yuen, R. D. Connel, J. Am.
Chem. SOC. 1989, 111, 9243; (e) M. Nakajima, K. Tomioka, Y. Itaka, K. Koga, Tetra-
hedron 1993, 49, 10793.
[36] (a) G. A. Crispino, A. Makita, Z.-M. Wang, K. B. Sharpless, Tetrahedron Lett. 1994, 35,
543; (b) E. J. Corey, M. C. Noe, M. J. Grogan, Tetrahedron Lett. 1994,35,6427;(c) E. J.
Corey, M. C. Noe, J. Am. Chem. Soc. 1993, 115, 12579; (d) E. J. Corey, M. C. Noe,
S. Sarshar, J. Am. Chem. Soc. 1993, 115, 3828; (e) B. B. Lohray, V. Bushan, Tetrahedron
Lett. 1992, 33, 5113.
[37] (a) J. S. Svendsen, I. Marko, E. N. Jacobsen, C. P. Rao, S. Bott, K. B. Sharpless, J. Org.
Chem. 1989,54,2263; (b) R. M. Pearlstein, B. K. Blackburn, W. M. Davis, K. B. Sharp-
less, Angew. Chem. 1990, 102, 710; Angew. Chem., fnt. Ed. Engl. 1990, 29, 639.
[38] K. B. Sharpless, W. Amberg, Y. L. Bennani, G. A. Crispino, J. Hartung, K.-S. Jeong,
H.-L. Kwong, K. Morikawa, Z.-M. Wang, D. Xu, X.-L. Zhang, J. Org. Chem. 1992,
57, 2768.
[39] G. A. Crispino, K.-S. Jeong, H. C. Kolb, Z.-M. Wang, D. Xu, K. B. Sharpless, J. Org.
Chem. 1993, 58, 3785.
[40] (a) L. Wang, K. B. Sharpless, J. Am. Chem. Soc. 1992, 114, 7568; (b) Z.-M. Wang,
K. Kakiuchi, K. B. Sharpless, J. Org. Chem. 1994, 59, 6895.
[41] D. J. Berrisford, C. Bolm, K. B. Sharpless, Angew. Chem. 1995, 107, 1159; Angew.
Chem., Int. Ed. Engl. 1995, 34, 1059.
[42] H. C . Kolb, P. G. Anderson, K. B. Sharpless, J. Am. Chem. Soc. 1994, 116, 1278.
[43] N. J. S. Harmat, S. Warren, Tetrahedron Lett. 1990, 31, 2473.
[44] A. Nelson, P. O’Brien, S. Warren, Tetrahedron Lett. 1995, 36, 2685.
[45] S. Okamato, K. Tani, F. Sato, K. B. Sharpless, Tetrahedron Lett. 1993, 34, 2509.
[46] (a) B. H. Kim, K. B. Sharpless, Tetrahedron Lett. 1990, 31, 3003; (b) D. Pini, A. Petri,
A. Nardi, C. Rosini, P. Salvadori, Tetrahedron Lett. 1991, 32, 5175; (c) B. B. Lohray,
A. Thomas, P. Chittari, J. R. Ahuja, P. K. Dhal, Tetrahedron Lett. 1992, 33, 5453.
[47] G. Li, H.-T. Chang, K. B. Sharpless, Angew. Chem. 1996,35,451; Angew. Chem. 1996,
108, 449.
[48] Z.-M. Whang, X.-L. Zhang, K. B. Sharpless, Tetrahedron Lett. 1993, 34, 2267.
[49] (a) ICI Australia Operations (M. Gredley) PCT Int. Appl. WO 8.902.428 (1989);
(b) K. G. Watson, Y. M. Fung, M. Gredley, G. J. Bird, W. R. Jackson, H. Gountzos,
B. R. Matthews, J. Chem. Soc., Chem. Commun. 1990, 1018.
[50] H. C. Kolb, Y. L. Bennani, K. B. Sharpless, Tetrahedron Asymm. 1993, 4, 133.
[51] P. Blundell, A. K. Ganguly, V. M. Girijavallabhan, Synlett 1994, 263.
[52] A. V. R. Rao, S. P. Rao, M. N. Bhanu, J. Chem. Soc., Chem. Commun. 1992, 859.
[53] R. Hirsenkom, Tetrahedron Lett. 1990, 7591.
[54] (a) D. P. Curran, S.-B. KO, J. Org. Chem. 1994, 59, 6139; (b) F. G. Fang, S. Xie, M. W.
Lowery, J. Org. Chem. 1994,59, 6142; (c) S.-S. Jew, K.-D. Ok, H.-J. Kim, M. G. Kim,
J. M. Kim, J. M. Hah, Y.-S. Cho, Tetrahedron Asymm. 1995, 6 , 1245.
[55] L. Xie, M. T. Crimmins, K.-H. Lee, Tetrahedron Lett. 1995, 36, 4529.
[56] Z.-M. Wang, H. C. Kolb, K. B. Sharpless, J. Org. Chem. 1994, 59, 5104.
[57] C. W. Jefford, D. Misra, A. P. Dishington, G. Timari, J.-C. Rossier, G. Bernardinelli,
Tetrahedron Lett. 1994, 35, 6275.
[58] (a) K. Bergstad, S.Y. Jonsson, J.-E. Backvall, J. Am. Chem. Soc. 1999, 121, 10424;
(b) S. Y. Jonsson, K. Famegirdh, J.-E. Backvall, J. Am. Chem. Soc. 2001, 123, 1365.
[59] (a) C. Dobler, G. Mehltretter, M. Beller, Angew. Chem. fnt. Ed. 1999, 38, 3026;
(b) C. Dobler, G. Mehltretter, U. Sundermeier, M. Beller, J. Am. Chem. Soc. 2000,
122, 10289.
1164 3.3 Special Products
3.3.3 Hydrovinylation
Peter W Jolly, Giinther Wilke
3.3.3.1 Introduction
The hydrovinylation reaction has its origin in the observations made in 1963 that
propene dimerizes at a quite remarkable rate in the presence of certain organo-
nickel catalysts and that the product distribution can be influenced by introducing
auxiliary P-donor ligands [l]. In 1967 it was discovered that in the presence of the
chiral ligand P(truns-myrtanyl)3, 2-butene can be co-dimerized with propene to
give 4-methyl-2-hexene in an enantioselective manner and the extension of this
co-dimerization reaction to ethylene has become known as hydrovinylation.
H
RC’H R,I CH=CH2
*C’
(1 + CH2=CH2 -+ I (1)
H R4-H
H
3.3.3 Hydrovinylation
Peter W Jolly, Giinther Wilke
3.3.3.1 Introduction
The hydrovinylation reaction has its origin in the observations made in 1963 that
propene dimerizes at a quite remarkable rate in the presence of certain organo-
nickel catalysts and that the product distribution can be influenced by introducing
auxiliary P-donor ligands [l]. In 1967 it was discovered that in the presence of the
chiral ligand P(truns-myrtanyl)3, 2-butene can be co-dimerized with propene to
give 4-methyl-2-hexene in an enantioselective manner and the extension of this
co-dimerization reaction to ethylene has become known as hydrovinylation.
H
RC’H R,I CH=CH2
*C’
(1 + CH2=CH2 -+ I (1)
H R4-H
H
\ ', U
OEt
The active nickel catalysts have been prepared similarly but here the most fre-
quently used Lewis acid is Et3A12C13or a related organoaluminum species, while
individual examples have been reported which involve BF3 . OEt, or BBr3 [2 1, 23,
29-32] or methyl aluminoxane (MAO) [8h-i, 371. One active ionic species,
namely [~~s~~~~N~(P(CH,P~)~),(M~CN)]+BF,- [28], has been reported while
others have been prepared in situ by reacting [(r3-C3H5)NiC1l2with a silver salt
in the presence of a donor ligand [4, 6, 7, 881.
Bearing in mind that in many cases the active species is believed either to be
ionic or to contain a strongly polarized metal-halide bond (through interaction
with the Lewis acid), it is not surprising that the preferred solvent for the hydro-
vinylation reaction is CH2C12or C6HsCI. However, examples have been reported
where the reaction proceeds satisfactorily in acetone [16], THF [28], dioxane [28],
toluene [31, 32, 351 or p-xylene [25]. In two cases, the effect of varying the
solvent has been studied [21, 271.
1166 3.3 Special Products
Me
El
Me Ph
Me
Me 2, R ' = Ph Me
3, R ' = H
Me 4, R ' = Me Me
1 5
Me
Me
8 'Me
Me
Me
Me 8, R'= Me, menthyl
7
Me
Figure 1. Structures of the I-azaphospholene and related ligands; the convention adopted in
the text refers to the configuration of the starting material used in their preparation,
e. g., (R,R)-1 is prepared from (-)-(R)-myrtenal and (+)-(R)-1-phenylethylamine.
3.3.3.2 The Catalyst 1167
Me YPh
Me*Ph
10
11 12 13
@--@H2-O~N~ph2 Me
14
15
3.3.3.3 The Product 1169
The effect of varying the P-donor ligand upon the activity of the catalyst has
been studied in detail for the hydrovinylation of cyclopentadiene [8 g]: whereas
catalysts involving PPr;, PCy,, PPriBu' and PMe3 are inactive, that involving
PPh, is of comparable activity to the chiral ligands which are shown below in
the order of decreasing activity:
Fe
?3.
E
RhC13 ' 3 H 2 0
Ni(PBut3),C1-Et2A1CI
RhC13 3HzO
Ni(S:C(NEt2)C(NEt2):S)2-Et,AICI-P(OPh),
Ni(acac),-Et3AVBF3 . OEt2-P(OPh)3
ArNi(PR3)2Br-BF3 . OEt,
[ArNi(PRJ2(MeCN)]+BF4-
(v3-C3H5)Ni(PR3)O2CCF3-BF3. OEt2
[(~3-C3Hs)NiCI]2-Et3A12C13-PR3
(C~~)~N~-E~~A~~CI~-PR,
Pd(PhCN)2CI2-PBu,-AgBF,
PhPd(PPh3)2X-H20
[(v3-C3H5)PdClI2-BF3-PPh3
[($-C3Hs)Pd(Ph2PC2H4C02Et)]+SbF6-
[(v3-2-MeC3H,)Pd(cod)]+BF4--PPh20-menthyl
Table 1. (Continued)
Alkene Primary product Typical catalyst precursor a) Ref.
NiX2-A1Et3/BF3 . OEt,-P(OPh),
R - p p R- d ArNi(PPh3),Br-BF3 . OEt,
R = 2-Me, 3-Me, 4-Me, [ArNi(PR,),(MeCN)]'BF,-
3-Et, 4-Et, 2-C1, 3-C1, [(q3-C3Hs)NiCI]2-Et2AIC1-PR3
4-C1, 4-OMe, 4-CH2CHMe,
[ArNi(PR3),( MeCN)I+BFc
R - p p
R = 2-CH:CH2, R = CH,:CHC(Me)H
3-CHlCH2, 4-CH:CHz
Me0 Me0
W F
5 c
0
ci
c a
cg, 0
s
I
N
h
2
2
v
u3:3:
u
z
'ei
E
h 8 8 8
Table 1. (Continued)
Alkene Primary product Typical catalyst precursor a) Ref.
Ni(a~ac)~-Et,AlBr/AlEt~-PR~
Ni(PR3),Cl2-Et2AlC1
(cod),Ni-Et2A1C1-PR3
(cod),Ni-Et2A1Br/A1Et3-PR,
Q Me Me (Mer)
[25-271
0 [25-27, 411
[3, 8a, 8b, 391
“i
a) acac = acetylacetonate; cod = cycloocta-l,5-diene. “i
“i
bJ
1174 3.3 Special Products
H
16 17 18 19
The reaction has been extended to bicycloheptadiene and to bornene. In the for-
mer case, monohydrovinylation is the main reaction and is accompanied by iso-
merization and the formation of CI1-codimers whereas in the latter case only
the isomerization product, 3-ethylidenebornane, could be isolated. Of interest in
this reaction is the observation of an enantioselective hydrovinylation: the (+)-en-
antiomer of bornene in the racemic starting material reacts preferentially and the
unreacted substrate becomes enriched in the (-)-enantiomer [3, 8 c].
The nickel-catalyzed hydrovinylations of cyclo-1,3-pentadiene, -hexadiene,
-heptadiene and -0ctadiene have been reported. Cyclopentadiene has only been
successfully reacted using [(1;13-C3HS)NiC1]2-Et3A12C13-PR3 or related catalysts
[6, 7, 8 g, 381 and ligand-free systems [8 g] or the combination N ~ ( P B U ~ ) ~ -
Cl2-Et2A1Br/A1Et, [25,411 are inactive. The product of the reaction, 3-vinylcyclo-
pent-1-ene, is readily converted into chaulmoogric acid 20 (eq. (3)),which is of
interest as a bacteriostatic drug [43].
20
The rate of reaction of the other three dienes studied decreases with increasing
ring size [27] ; in the case of cycloocta- 1,3-diene, hydrovinylation is accompanied
by isomerization or reaction with a second ethylene molecule, and the yield of
3-vinyl-cyclooct-1-ene never exceeds 50 %.
93
90
0" 93
85
47d'
cp 53 -75
A, [(r3-C3HS)NiCl2-Et3Al2Cl3-ligand;
P(menthy]),Me A [3, 8 a , 391
B, [(~3-C3Hs)NiCI]2-MAO-ligand;
C, [(r'-2-MeC3H4)Pd(cod)]+BF4--ligand;
D, [($-2-MeC3H4)Pd(PPh20C(Me)HCOzEt)]+SbF,-;
E, (cod),Ni-Et2A1C1-ligand.
b, rt, room temperature.
') See [gel, p. 8.
dl The original value of 73.5 % [34] has been revised [33].
1176 3.3 Special Products
90-
80-
70 -
60-
50 -
40-
30-
20-
10-
0 -
I I I I
1 2 3 4
A eq [S em2mor1](40°C)
high enantioselectivity obtained at very low temperatures in these last cases may
result in part from a restriction of rotation of the donor ligand about the P-Ni bond
which has been demonstrated by variable-temperature NMR spectroscopy and
which causes the ligand to adopt a conformer in which the isopropyl group asso-
ciated with the menthyl substituent takes up a position above the coordination
plane (see Section 3.3.3.4) [48, 491.
\ Cl-AIMeC12
21
YNi: L
T
Figure 3. A schematic representation of the mechanism of the nickel-catalyzed
hydrovinylation of styrene [8 h].
CH(Ph)Me group about the N-C axis to ca. 40°, hence forcing this group to
occupy a position above the Ni atom. Rotation of the two halves of the aza-
phospholene ligand about C1-C1' is also constrained (to ca. 50") and as a result
the methylene groups at C5 and C8 intrude into the coordination sphere of the Ni
atom, forcing the complex anion (X) to occupy an opposing site. The styrene
molecule can be expected to approach the Ni atom by a pathway which will mini-
mize the interaction between the phenyl substituent and both the complex anion
(X) and the N-bonded substituents of the ligand. A possible square-planar arrange-
ment is shown below (22) but a trigonal-pyramidal geometry cannot be excluded.
Ni ,'
,/ \,'
H.--...-.-.---.-CH
2
Ph H C
''
H' ) i H
Ph Me
22 23 24
The regiochemistry of the hydrovinylation product (3-phenyl- 1-butene)
requires the exclusive addition of the Ni atom to the phenyl-substituted olefinic
C atom (Ni+C2) and of the hydrogen atom to the terminal C atom. The pathway
for this addition, which is presumably accompanied by an anticlockwise rotation
of the styrene molecule about the Ni-alkene axis in 22, is not clear but has pre-
cedence in the preferred Ni+C2 addition which is observed in the initial step
3.3.3.4 The Mechanism 1181
of the dimerization of propene using related catalysts [46]. That the further reac-
tion involves an ethylene molecule and not a second styrene molecule will cer-
tainly be the result of the further steric restriction placed upon the system with
the formation of the Ni-CH(Ph)Me fragment (23). Elimination of the 3-phenyl-
1-butene molecule presumably proceeds by /3-H transfer and it is conceivable
that the suppression of the insertion of further ethylene molecules is either the re-
sult of an immediate /3-H transfer with elimination of the product, or of the stabi-
lization of the Ni-CH,CH,CH(Ph)Me fragment by the formation of a relatively
strong agostic /3-H interaction with the metal atom (24) which prevents the com-
plexation of a further ethylene molecule. It should be mentioned in this context
that a density functional calculation for a hypothetical EtNi(acac) species suggests
that here a /3-agostic bond has a strength of 10 kcal mol-' [47].
The difference in enantioselectivity and catalytic activity for the hydrovinyl-
ation of styrene in the presence of (R,R)-1 (ee 95 % at -70 "C, TON 1800
cycles/Ni atom h) or of (R,S)-1 (ee 8 %, TON 50 cyclesmi atom h) [S,401 will
be associated with differences in the spatial environment around the Ni atom in
the active species. This is shown in Figure 5.
Whereas with (R,R)-1 (Figure 5 a) the N-bonded substitutents and the CMe2
bridge of the pinene fragment lie on opposite sides of the PNC3 ring, with
(R,S)-1 (Figure 5 b) they lie on the same side. As a result, one would expect
that in the presence of (R,S)-l not only will the approach of the styrene molecule
to the metal atom be energetically more difficult than in the presence of (R,R)-1
but that also the steric differentiation of the two sides of the Ni plane will be
less pronounced and hence enantioselectivity will be lost.
The crucial role of the bulky substituent at C1 in (R,R)-1 in maintaining the
rigidity of the intermediate species is supported by a molecular modeling investi-
gation and it has also been shown experimentally that whereas the introduction
of a phenyl group at C 1 is sufficient to produce a highly enantioselective catalyst,
the introduction of an H atom or a Me group results in deactivation of the catalyst
[8 i, 371.
25
26
(cod),Ni + CH,CI, -
2 PPh,
-2 cod
[CICH,Ni(PPh,),CI] -
- ICHZI
Ni(PPh,),CI,
(6)
Et,AICI
(X = EtAICI,)
- EtNi(PPh,),X -
-C,H,
HNi(PPh,),X
7,5 -M\
P
R2
+ HBF4 - Q
M
: '7
P
R2
+[sF4]- (9)
M = Pd, Pt
3.3.3.5 Outlook
Progress in the enantioselective hydrovinylation of alkenes has been slow:
although the reaction has been investigated for over 25 years, it is still confined
to a handful of alkenes and, whereas spectacular selectivity has been obtained
in some cases, the optimization of each new system has been largely empirical
and dependent upon the synthesis of new ligand types. However, it can be antici-
pated that, with the aid of molecular modeling, it will be possible to predict the
space-filling requirements of a ligand for the hydrovinylation of a particular
alkene. This will necessitate a more detailed understanding of the mechanism
3.3.3.6 Postscript 1185
and here the help of both theoreticians and experimental organometallic chemists
will be needed - the former to define more precisely the course of the reaction and
the latter to design stoichiometric reactions which model the individual steps in
the mechanism (it is, for example, surprising how little is known about the effect
of chiral ligands upon the chemistry of nickel-alkyl species), and to develop
rational syntheses of suitable ligands.
The high activity of some of the nickel catalysts, which allows the reactions to
be carried out at low temperature, will presumably preclude their use on a techni-
cal scale and these systems will have to be modified to give acceptable results at
higher temperatures. In this respect, it should be noted that the cationic systems
[ArNi(PR,),(MeCN)]+ [28] and [(q'-allyl)Pd(PR3)2]+[ 191 give satisfactory results
at ambient temperatures, whereby only the latter has as yet been modified for
enantioselective synthesis.
3.3.3.6 Postscript
Significant progress has been made in the last few years in optimizing the Ni- and
Pd-catalysts and this has been reviewed in part [70-741. Most attention has been
given to the systems [(q3-C3H5)NiBr],-Ligand-AgX or NaBAr4 [75-791 and
[(q'-allyl)Pd(Ligand)]+ BF4- [SO-851 and less attention to catalysts derived from
[Ni(MeCN),][BF,], [86, 871 and [me~itylNi(PR,)~(NCMe)]+ BF4- [88]. The use
of P~(OAC)~-CF,SO,H-BU~PC~H~PBU~ has been patented [89]. A heterogenized
version of a Pd catalyst has been prepared by reaction of [(q3-2-MeC3H4)
Pd(cod)]+ BF,- with a phosphine-substituted carbosilane dendrimer and used to
catalyze the hydrovinylation of styrene whereby isomerization of the product
can be minimized by carrying out the reaction in a membrane reactor [81].
Attempts continue to optimize the optical yield of the product of the hydrovi-
nylation of styrene [75-77, 80, 82, 83, 85, 881 and vinylnaphthalene [75, 76, 821
and their derivatives. In the case of the Ni catalysts the best results (ee 80-90 %)
are obtained with the system [($-C3H5)NiBr]2-Ligand-NaB(C6H3(CF3-3,5)2)4 in
the presence of the azaphospholene 1 [77] or the hemilabile ligand 27 [75, 761.
There is an indication that the disadvantage of carrying the reaction out at low
temperatures can be avoided by using liquid or supercritical CO, as the reaction
medium [77] (cf. Section 3.1.13). Similar enantioselectivities under mild condi-
tions have been obtained using the [(q3-allyl)Pd(Ligand)]+X- system in the pre-
sence of P-chiral ligands, e. g., 28 [80, 82,8.51 or the Cr-complex 29 [83], whereby
isomerization of the product can be suppressed by terminating the reaction before
completion.
27 28 29
1186 3.3 Special Products
[Nil I [Pd]
References
[ l ] Studiengesellschaft Kohle mbH, NL Appl. 6.409.179 (1965); DE Appl. Aug. 10, 1963;
Chem. Abstr: 1965, 63, 5770h.
[2] A. C. L. Su, Adv. Organomet. Chem. 1979, 17, 269.
[3] B. Bogdanovid, Angew. Chem. 1973, 85, 1013.
[4] B. Bogdanovid, Adv. Organomet. Chern. 1979, 17, 105.
[5] G. Wilke, Angew. Chem. 1988, 100, 189.
[6] G. Wilke in Organometallics in Organic Synthesis 2 (Eds.: H. Werner, G. Erker),
Springer, Berlin, 1989, pp. 1-20.
[7] G. Wilke, K. Angermund, G. Fink, C. Kriiger, T. Leven, A. Mollbach, J. Monkiewicz,
S. Rink, H. Schwager, K. H. Walter, in New Aspects of Organic Chemistry 11, Kon-
dansha, Tokyo, 1992, pp. 1-18.
[8] Ph. D. Theses, Ruhr-Universitat Bochum: (a) B. Meister, 1971; (b) B. Henc, 1971;
(c) A. Losler, 1973; (d) H. Brandes, 1979; (e) H. Kuhn, 1983; (0T. Leven, 1988;
(g) S. Rink, 1989; (h) P. Eckerle, 1992; (i) A. Eckerle, 1994.
[9] H. Umezaki, Y. Fujiwara, K. Sawara, S. Teranishi, Bull. Chem. Soc. Jpn. 1973,46, 2230.
[lo] T. Alderson, E. L. Jenner, R. V. Lindsey, J. Am. Chem. Soc. 1965, 87, 5638.
[ 111 U. M. Dzhemilev, L. Y. Gubaidullin, G. A. Tolstikov, Bull. Acad. Sci. USSR 1976, 2009.
[12] S. M. Pillai, G. L. Tembe, M. Ravindranathan, J. Mol. Catal. 1993, 84, 77.
[13] K. Kawamoto, A. Tatani, T. Imanaka, S. Teranishi, Bull. Chem. Soc. Jpn. 1971,44, 1239.
[14] K. Kawamoto, T. Imanaka, S. Teranishi, Bull. Chem. Soc. Jpn. 1970, 43, 2512.
[15] M. G. Barlow, M. J. Bryant, R. N. Haszeldine, A. G. Mackie, J. Organomet. Chem.
1970, 21, 215.
[ 161 Mitsubishi Chem. Ind. (S. Hattori, K. Tatsuoka, T. Shimizu), JP 72 25.133 (1972); Chem.
Abstr: 1973, 78, 3922.
[I71 H. Nozima, N. Kawata, Y, Nakamura, K. Maruya, T. Mizoroki, A. Ozaki, Chem. Lett.
1973, 1163.
References 1187
[IS] T. Ito, K. Takahashi, Y. Takami, Nippon Kagaku Kaishi 1974, 1097; Chern. Abstr: 1974,
81, 77567.
[I91 G. J. P. Britovsek, W. Keim, S. Mecking, D. Sainz, T. Wagner, J. Chem. Soc., Chem.
Commun. 1993, 1632.
[20] G. J. P. Britovsek, Dissertation, Techn. Hochschule Aachen, 1993.
1211 G. A. Mamedaliev, A. G. Azizov, Polym. J. (Tokyo)1985, 17, 1075.
[22] A. G. Azizov, D. B. Akhmedov, S. M. Aliyev, Nefekhimiya 1984,24,3.53;Chem. Abstr:
1984, 101, 110309.
1231 A. G. Azizov, G. A. Mamedaliev, S. M. Aliev, V. S. Aliev, Azerb. Khim. Zh. 1978, 3-8;
Chem. Abstr: 1979, 90, 6002.
[24] A. G. Azizov, G. A. Mamedaliev, S. M. Aliev, V. S. Aliev, Azerb. Khim. Zh. 1979,
3; Chem. Abstr: 1980, 93, 203573.
12.51 B. Adler, J. Beger, C. Duschek, C. Gericke, W. Pritzkow, H. Schmidt, J. Prakt. Chem.
1974, 316, 449.
[26] J. Beger, C. Duschek, C. Gericke, J. Prukt. Chem. 1974, 316, 9.52.
[27] G. Peiffer, X. Cochet, F. Petit, Bull. Soc. Chim. FK ZZ, 1979, 41.5.
1281 R. Ceder, G. Muller, J. I. Ordinas, J. Mol. Cutul. 1994, 92, 127.
[29] N. Kawata, K. Maruya, T. Mizoroki, A. Ozaki, Bull. Chem. Soc. Jpn. 1974, 47, 413.
[30] N. Kawata, K, Mamya, T. Mizoroki, A. Ozaki, Bull. Chem. Soc. Jpn. 1971, 44, 3217.
1311 Mitsubishi Yuka Fine Chem. Co. (S. Kitatsume, S. Otaba), JP 8691.138 (1986); Chem.
Abstr: 1986, 105, 227505.
[32] Tokyo Inst. Technol. (A. Ozaki, T. Mizoroki), DE-OS 2.211.745 (1973); Chern. Abstr:
1973, 78, 110835.
[33] G. Buono, C. Siv, G. Peiffer, C. Triantaphylides, P. Denis, A. Mortreux, F. Petit, J. Org.
Chem. 1985, 50, 1781.
[34] G. Buono, G. Peiffer, A. Mortreux, F. Petit, J. Chem. Soc., Chem. Commun. 1980, 937.
[3.5] X. Cochet, A. Mortreux, F. Petit, C. R. Hebd. Seances Acad. Sci., Ser: C 1978,288, 105.
[36] Soc. Chim. Charbonnages (M. Petit, A. Mortreux, F. Petit, G. Buono, G. Peiffer), FR
2.550.201 (1985); Chem. Abstr: 1986, 104, 149172.
1371 K. Angermund, A. Eckerle, F. Lutz, Z. Naturjiorsch. Teil B 1995, 50, 488.
[38] Studiengesellschaft Kohle mbH (G. Wilke, J. Monkiewicz, H. Kuhn), DE-OS 3.618.169
(1987); Chem. Abstr: 1988, 109, 673.5.
1391 B. Bogdanovic’, B. Henc, B. Meister, H. Pauling, G. Wilke, Angew. Chem. 1972, 84,
1070. Angew. Chem., Int. Ed. Engl. 1972, 11, 1023.
1401 J. Monkiewicz, G. Wilke, unpublished results, 1987.
1411 R. G. Miller, T. J. Kealy, A. L. Barney, J. Am. Chem. Soc. 1967, 89, 3756.
[42] H. R. Sonawane, N. S. Bellur, J. R. Ahuja, D. G. Kulkami, Tetrahedron: Asymmetry
1992, 3, 163.
[43] M. Hooper, Chem. Soc. Rev. 1987, 16, 437.
[44] C . A. Tolman, W. C. Seidel, J. Am. Chem. Soc. 1974, 96, 2774.
[45] C. A. Tolman, J. Am. Chem. Soc. 1974, 96, 2780.
[46] See, for example, P. W. Jolly in Comprehensive Organornetallic Chemistry (Eds.:
G. Wilkinson), F. G. A. Stone, E. W. Abel), Pergamon Press, Oxford, 1982, Vol. 8,
pp. 618-623.
1471 L. Fan, A. Krzywicki, A. Somogyvari, T. Ziegler, Znorg. Chem. 1994, 33, 5287.
[48] H. Brandes, R. Goddard, P. W. Jolly, C. Kriiger, R. Mynott, G. Wilke, Z. Naturjiorsch.
Teil B 1984, 39, 1139.
[49] B. L. Barnett, C. Kriiger, J. Organomet. Chem. 1974, 77, 407.
[SO] D. Valentine, J. F. Blount, K. Toth, J. Org. Chern. 1980, 45, 3691.
[SI] K. Kan, Y. Kai, N. Yasuoka, N. Kasai, Bull. Chem. Soc. Jpn. 1977, 50, 1051.
1521 K. Kan, K. Miki, Y. Kai, N. Yasuoka, N. Kasai, Bull. Chem. Soc. Jpn. 1978, 51, 733.
1188 3.3 Special Products
3.3.4.1 Introduction
The use of carbon dioxide (CO,) as a raw material in chemical syntheses is a
research area of extraordinary scientific, economic, and ecological interest [ 1-31.
The removal of CO, from emissions of industrial processes in order to reduce
the generally and controversially discussed greenhouse effect encourages chemists
to initiate research in this field [2]. The possibility of recycling large amounts of
C 0 2 would be rather more attractive than storage if economical and ecologically
beneficial processes are developed for the conversion of C 0 2 into useful products.
For synthetic chemists two different approaches are possible to achieve this goal:
firstly, the conversion of carbon dioxide into bulk chemicals, allowing the fixation
of large amounts of CO,; secondly, the synthesis of fine chemicals from COz and
other readily available substrates. Carbon monoxide (CO) and phosgene (COC1,)
are currently used as C,-building block in many industrial processes, but for rea-
sons of working safety and ecological doubt COz is an ideal raw material in many
respects: it is nontoxic, easy to store, to transport, and to handle, and - another
important aspect - cheap!
The most important chemical process running on Earth is the fixation of carbon
dioxide by green plants using solar energy. Photosynthesis and other enzymic ex-
amples of carboxylation with essential metals represent the natural carbon dioxide
activation processes which have been optimized over all the years of development
[ 1 a, f, g]. In photosynthesis, carbon dioxide is reduced by water into carbohy-
drates using sunlight as energy source. C 0 2 can also be reduced to carbon mon-
oxide or hydrogenated to methanol or methane with heterogeneous or enzymic
and thus homogeneous catalysts. In spite of the large amount of C 0 2 available,
only a few processes using carbon dioxide as a C,-building block have been de-
veloped in the synthetic chemical industry up to now. The most important pro-
cesses are the synthesis of urea by reaction with ammonia, the synthesis of sali-
cylic acid (Kobe-Schmidt reaction) as a process for forming a new C-C bond
and as an example of the use of the whole or intact carbon dioxide molecule
for synthesis (cf. Figure 1). For oxidative coupling reactions many stoichiometric
processes are known and detachment of the reaction components from the metal
Applied Homogeneous Catalysis with Organometallic Compounds
Edited by B. Cornils and W. A. Herrmann
Copyright 0 Wiley-VCH Verlag GmbH, D-69469 Weinheim, 2002
3.3.4.1 Introduction
The use of carbon dioxide (CO,) as a raw material in chemical syntheses is a
research area of extraordinary scientific, economic, and ecological interest [ 1-31.
The removal of CO, from emissions of industrial processes in order to reduce
the generally and controversially discussed greenhouse effect encourages chemists
to initiate research in this field [2]. The possibility of recycling large amounts of
C 0 2 would be rather more attractive than storage if economical and ecologically
beneficial processes are developed for the conversion of C 0 2 into useful products.
For synthetic chemists two different approaches are possible to achieve this goal:
firstly, the conversion of carbon dioxide into bulk chemicals, allowing the fixation
of large amounts of CO,; secondly, the synthesis of fine chemicals from COz and
other readily available substrates. Carbon monoxide (CO) and phosgene (COC1,)
are currently used as C,-building block in many industrial processes, but for rea-
sons of working safety and ecological doubt COz is an ideal raw material in many
respects: it is nontoxic, easy to store, to transport, and to handle, and - another
important aspect - cheap!
The most important chemical process running on Earth is the fixation of carbon
dioxide by green plants using solar energy. Photosynthesis and other enzymic ex-
amples of carboxylation with essential metals represent the natural carbon dioxide
activation processes which have been optimized over all the years of development
[ 1 a, f, g]. In photosynthesis, carbon dioxide is reduced by water into carbohy-
drates using sunlight as energy source. C 0 2 can also be reduced to carbon mon-
oxide or hydrogenated to methanol or methane with heterogeneous or enzymic
and thus homogeneous catalysts. In spite of the large amount of C 0 2 available,
only a few processes using carbon dioxide as a C,-building block have been de-
veloped in the synthetic chemical industry up to now. The most important pro-
cesses are the synthesis of urea by reaction with ammonia, the synthesis of sali-
cylic acid (Kobe-Schmidt reaction) as a process for forming a new C-C bond
and as an example of the use of the whole or intact carbon dioxide molecule
for synthesis (cf. Figure 1). For oxidative coupling reactions many stoichiometric
processes are known and detachment of the reaction components from the metal
1190 3.3 Special Products
unsaturated
hvdrocarbons I H2
I
hydrogenation
\
-C -COOH
/
I Kolbe-Schmidt
+
reaction
1
u
1
CH4 CHBOH CO
1
hetero- heterogeneous
geneous or
enzymatic
catalysis
1
HCOOH
homogeneous
catalysis
catalysis
4-COOH
I
center leads to products of great interest. Further work is necessary in this research
area to transfer these reactions into a catalytic cycle.
The binding of carbon dioxide to a transition metal center, which can be
brought about in various ways, generally involves activation of the molecule
and several spectroscopic methods are suitable allowing the characterization of
COz complexes [30]. In order to obtain a better understanding of carbon dioxide
activation several C 0 2 complexes have been investigated and described but the
formation of a transition metal-C02 complex is not a necessary prerequisite for
catalytic processes converting CO, into usable chemical products [ 1 b].
Owing to the generally high activation barriers for reactions involving the
highly oxidized and thermodynamically stable C 0 2 molecule, catalysts are
required in most of these reactions. Apart from hydrogenation of C02, C-C
coupling reactions are hitherto the domain of homogeneous catalytic reactions,
e. g., catalyst development for synthesis of lactones and pyrones. Examples of
both above-mentioned approaches to C 0 2 activation will be given in this section.
Homogeneous organometallic catalysts possess an adjustable molecular struc-
ture and offer high selectivity for the formation of a wide range of small to
large products. Industrial applications of catalytic processes so far have used
heterogeneous catalysts by reason of getting higher reaction rates and quite
easy separation from the reaction product. The creation of a highly effective
homogeneous catalytic system therefore requires increased reactivity, elimination
of slow mass transfer and diffusion, reactants in high concentrations, and a weak
solvatation sphere around the catalyst.
3.3.4.2 Catalytic C-C Bond-Forming Reactions 1191
The catalytic efficiency is also often determined by the nature of the coordinat-
ing ligands. The electronic and steric nature of the ligand has a remarkable influ-
ence on the activity of the catalytic systems and many attempts have been made to
obtain a comprehensive system of ligand classification that allows correlation of
catalytic activity and ligand structure. In this section it will be shown how homo-
geneous catalysts for C 0 2 transforming reactions can be developed and optimized
on the basis of these concepts by combination of experimental and theoretical
work.
1 2
up to 45 %
After the pioneering work of Inoue et al. [7] and Musco [ 5 ] ,the most detailed
study of the cyclotrimerization of butadiene and C 0 2 has been carried out by Behr
using catalysts formed in situ from Pd(acac)2 (acac = acetylacetonate) and three
equivalents of a suitable phosphine ligand [4].
These studies also revealed the formation of several other coupling products
from which isomeric C!, y-lactones and isomeric octadienyl esters of nonatriene-
carbonic acid have been isolated. A number of more and less effective variations
of phosphine-palladium-based catalysts were reported [ 3 e, f, 4, 81. Efforts to
establish an enantioselective catalytic synthesis of the S-lactone by use of chiral
coligands, remained unsuccessful however [8 e, fl.
Basic trialkyl phosphines are best suited as ligands for the palladium-catalyzed
cyclotrimerization of 1 and C02, and a strong influence of the ligand structure on
the performance of the catalyst is observed. As noted earlier [4 c], the Tolman con-
cept [ 10 a] of electronic (Z;)and steric (@)parameters is obviously not sufficient
to explain the observed ligand effects. The steric parameter ER,recently developed
for phosphine ligands on the basis of molecular mechanics [ I l l , also failed to
show any correlation with the experimental results. The understanding of these
1192 3.3 Special Products
[Pd(PPh,),@-
ph3pD0H
0
NEt,, H20 CH3CN 60 (18) 62.3 0.9 22 [6]
benzoquinone)]
[Pd(PPh,),@- PPh3, N- CHiCN 60 (3) 51 1.7 2.8 [6]
benzoquinone)] ethylpiperidine,
hydroquinone,
p-benzoquinone
[Pd(PPh,)Z(p- PPh?, N- CH3CN 60(18) 81 3.5 2.6 [6]
benzoquinone)] ethylpiperidine,
hydroquinone,
p-benzoquinone
[(q3-2-Me-C3H,) P(i-Pr)3 C6Hh 70 (20) 27 19 25 [5b]
Pd(OAc)]
effects is, however, a necessary prerequisite for the development of new and more
effective catalysts. Recent results from an investigation that combines classical
ligand concepts and a simple molecular modeling approach show a strong depen-
dence between solid-state structure parameters of transition metal-phosphine
complexes and their catalytic activity [9].
The accepted mechanistic suggestion [ 3 a] as shown in Scheme 1 is related to
butadiene oligomerization and telomerization (with nucleophiles): analogously,
two molecules of butadiene undergo a C-C coupling at a low-valent palladium
complex (Structure 3) with formation of a bis(ally1)palladium intermediate ( 5 ) .
The necessary coordination site is made available by dissociation of one ligand
(e. g., a phosphine ligand). The following steps are C 0 2 insertion resulting inter-
mediate 6 in and reductive elimination of the product molecule with simultaneous
isomerization (6 is also reported to be the intermediate for coupling products other
than 2 [3fl). The effects of the various additives (see Table 1) on the catalytic
cycle have not yet been understood in full detail.
3.3.4.2 Catalytic C-C Bond-Forming Reactions 1193
insertion
2
1. reductive
elimination
2. isomerization
6
The observation that nitrile solvents are mostly necessary to achieve a high
catalytic efficiency ([4c]; see also Table 1) led to the development of palladium
catalysts with hemilabile ligands of the general formula R2P(CH2),CN [ 13 a].
Pitter et al. showed that these P,N ligands enable a conversion in a number
of alternative solvents such as tetrahydrofurane (THF) or benzene [13 b]. The
nitrile group of the hemilabile ligand obviously compensates the polar function
of the usually applied solvent, acetonitrile. Also, in the absence of any solvents
(homogeneous catalysis in liquid butadiene/C02) a butadiene conversion of
up to 95% is achieved; this is advantageous for future process development,
since no supplementary solvent is needed and the separation of the solvent
from the product is unnecessary. Reasonable yields of 2 are only obtained with
a spacer length of more than five CH2 units, in accordance with the hemilabile
character of the P,N ligand including a chelating coordination mode at the
palladium atom.
Progress in process development for the synthesis of 2 recently was made
by Behr and co-workers. Extraction of a palladium-phosphine catalyst by use
of 1,2,4-butanetriol as extractant offers an effective separation from 2 and
also an easy catalyst recycling [14]. Pitter et al. have shown that immobilization
of homogeneous palladium catalysts on a polystyrene support is an alternative
to the homogeneously catalyzed synthesis which enables easy catalyst recovery
~51.
1194 3.3 Special Products
7 a
The formation of 2-pyrones (9) from C 0 2 and alkynes was first described by
Inoue and co-workers using Ni(cod), and chelating phosphines as catalysts
[16]. Yields were very low, however, even under drastic reaction conditions. It
was shown that the catalytic system Ni(cod),/PR, in acetonitrile/THF gave higher
turnover numbers and a very high selectivity under mild conditions (cf. eq. (2))
[17]. The catalytic conversion of alkynes with C 0 2 represents the sole example
until now of a homogeneous catalytic reaction which yields C-C bond formation
with C 0 2 and selective formation of cyclooligomers using a cheap 3d-metal com-
plex catalyst. The variation of alkyne substituents allows the synthesis of a wide
range of 2-pyrones (mono- and disubstituted alkynes and alkynes with functional
groups such as -OR and -0OR [ 181).
R
I
Ni(cod)*, PR3
COz + 2 R e
CHSCNTTHF,C02,60 "C (2)
10 bar
9
By systematic variation of the phosphine ligands it was found that the most
efficient catalyst systems are formed from basic phosphines with small cone
angles. The optimum ligand-to-metal ratio ranges between one and two. A phos-
phine excess decreases the catalytic activity, probably due to the formation of
inactive coordinatively saturated nickel complexes. The reaction is inhibited at
CO, pressures above 30 bar in conventional solvents. The decrease in catalytic
activity may be caused by the formation of inactive Ni(C03) and Ni(C0)4 at
high CO, pressure. Analogously, Tsuda and co-workers synthesized novel poly-
3.3.4.2 Catalytic C-C Bond-Forming Reactions 1195
CH3CN '
I
Et
CH3CN '
R 3 p \ N i 3 E Et
t Et
it
12 O
urated acids is a catalytic process relating to Ni" but the necessary presence of
Mg2+ions is realized by use of a sacrificial Mg anode [21].
In 1993 Reetz et al. [22a] and later Dinjus [22b] reported on a nickel-cata-
lyzed 2-pyrone synthesis in supercritical (sc) C 0 2 by means of ([Ni(cod)J/
Ph2P(CH2)4PPh2=dppb)as catalyst (see also [ 14, 221). The utilization of supercri-
tical fluids, in particular COz, recently thoroughly reviewed in [23], shows - apart
from the well-known technologies - many advantages in chemical reactions with
respect to its special properties such as variable density, high fluidity, and mis-
cibility with other gases. The use of (2 PMe,/Ni(cod),) as catalyst enables faster
2-pyrone formation in sc C 0 2 than with dppb [24].
HCHO CH30H
- H20 3 T Z 0
co *
H2
- H20 @ * CnH2n+2
Fischer-Tropsch
4 t H 2 0
HCOOH CH4
The formation of formic acid from carbon dioxide and hydrogen is an exothermic
but strongly endergonic process under standard conditions. The equilibrium in eq.
(4) lies therefore far to the left (AHe = -31.6 kJ mol-’; dGe = +32.9 kJ mol-’).
- cataIy st L
HCOOH (I) (4)
This unfavorable situation is ruled by the large difference in entropy between
the two gaseous reactants and a liquid product that forms very strong intermole-
cular hydrogen bonds. A suitable set of reaction conditions for the formation of
formic acid from CO, and H2 has to decrease this entropic gap.High pressure
and relatively low temperatures will obviously help to shift the equilibrium to
the right. Even more important is the choice of the right solvent, as solvation
will not only lower the entropy of the reactants by enclosing them in a solvent
cage, but may also break up the strong hydrogen bonds between HC0,H mole-
cules. The small negative value of the Gibbs free energy in aqueous solutions
strongly supports these considerations. Base addition will work in the same direc-
tion, especially if amines are used, as they are known to form stable adducts with
carbon dioxide. Another possibility of shifting the equilibrium (cf. eq. (4)) to the
right is by trapping formic acid in the form of derivatives such as esters or N,N-
dimethylformamide (DMF). The first report on the direct formation of formic acid
from carbon dioxide and hydrogen was published as early as 1970 by Haynes
et al. [25]. Wilkinson’s catalyst (Ph3P)3RhCland other Group 9 and 10 transition
metal complexes were used as catalysts [25 b-d]. A positive effect of small
amounts of water was also described. Industrial research groups became interested
in this reaction [26a-el.
(y$ o+ 13
\ 0- - '
CF3
/ \o*
14
Different complexes of Structure 13 were synthesized in order to further
improve the catalytic activity by variation of the ligand structure.
Very fast formation of HC02H is observed when a solution of
[{Ph2P(CH2)4PPh2}Rh(hfacac)](2.5 X mol dm-3) in DMSO/NEt, (5: 1) is
stirred under H2/C02(1: 1, 4 MPa) in a stainless steel autoclave at 25 "C [31].
Complexes 13 are ideally suited for a systematic study of structural changes in
rhodium-phosphine chelates upon small changes in the ligand structure, as there
is no steric interaction between the phosphine ligand and the hfacac moiety
[30-321.
The influence of the ligand on the coordination sphere of rhodium complexes
13 in the solid state is prevalent in solution also, as seen from the linear correlation
between the P-Rh-P angles and the Io3Rhchemical shifts [31, 321. The chemical
shift of the lo3Rh nucleus has been determined from 2D-(3'P,'03Rh)-( 'H) -NMR
experiments. For the series of ligands R2P(CH2),PR2 of complexes 13 a linear
increase of the relative catalytic activity in C 0 2 hydrogenation with increasing
&values is observed. The fact that larger ligands coordinated to the rhodium cen-
ter accelerate the catalytic activity is reflected by the results of CAMD calcula-
tions. The elimination of the product (formic acid) seems to be the rate-determin-
ing step. Up to 2200 mol of HC02H per mol of rhodium with turnover frequencies
as high as 374 h-' can be achieved with the in situ catalyst [Rh(cod)H],/dppb
[29 b].
The accessible molecular surface (AMS) model is introduced as a unique
approach for the description of steric ligand effects in homogeneous rhodium-
catalyzed hydrogenation of CO, to formic acid [33].
the utilization of the raw material C02. Only a few attempts have been made in
recent decades to carry out catalytic hydrogenation of C 0 2 in water as solvent
[35-371. Transition metal complexes incorporating phosphine ligands which
have been proved as catalysts in organic solvents are not suitable for use in aque-
ous solution for reasons of nonsolubility under these conditions. Only when com-
plexes of rhodium, containing the water-soluble phosphine P(C6H4-m-S03Na),
(TPPTS, cf. Section 3.1.1.1) [38] were used homogeneous catalytic systems
could be obtained, which show higher activities and better yields as catalysts in
organic solvents [39]. For the hydrogenation of C 0 2 in aqueous solution, catalysts
formed in situ from suitable precursors and TPPTS are used, but the most effective
system until now is found with the water-soluble analog of Wilkinson's catalyst
[ClRh(TPPTS),]. Equation (5) presents the reaction conditions leading to a
TON of 3440 and a TOF of 1365 h-' [39]. It is noteworthy that the amine concen-
tration is never exeeded by formic acid concentration in aqueous systems, and for-
mic acid formation is absolutely suppressed without addition of any amine [39 a].
[CIRh(TPPTS)3]
H2 HCOOH
+
40bar. 12h, r . t . * (5)
H20, Me2NH
TON = 3440
The key step in the catalytic formation of formic acid from carbon dioxide and
dihydrogen is the formation of a new formate C-H bond. The formate unit on
the metal center could be theoretically realized firstly by insertion of CO, into
a metal-hydride bond and secondly by hydride transfer to coordinated CO,. In
all cases where the catalytically active intermediates in the hydrogenation of
C 0 2 to formic acid has been proved by spectroscopic methods, the formation
of a formate complex was found. Many stoichiometric reactions give hints to
the generally accepted mechanism of CO, insertion based on experimental and
theoretical work [40-43]. Extensive mechanistic studies on the formation of for-
mic acid have been carried out with the rhodium complex [Rh(Me2PPh),-
(nbd)]BF4 (15) in THF under increased pressure in absence of amines, using IR
and NMR spectroscopical methods, [27]. These investigations proved the forma-
tion of a cationic dihydro complex (16) leading to compounds 17 and 18 with a
r'- and r2-bound formate ligand by insertion of C 0 2 into the Rh-H bond (cf.
Scheme 4). This mechanism is not transferable to the considerably more effective
rhodium catalyzed hydrogenation of C 0 2 to formic acid in DMSONEt, mixtures.
For the most active catalytic systems containing a Rh/P2 ratio of 1: 1 (P2 = chelat-
ing bisphosphane), the mechanism presented in Scheme 5 has been postulated.
The catalytic cycle starts with an electronically unsaturated 14-electron species,
the neutral hydrido complex of Structure 20, which has been already described
in the literature [45, 461.
1200 3.3 Special Products
r l+
16
Y +
P P
P,.. I ..H P,,, I .,H
Rh, Rh,
S‘I 0 S‘I 0
O<
H ‘0 H
i 17 18
HCOOH
Scheme 4. Catalytic cycle for the hydrogenation of COz with catalyst [(nbd)Rh(Me,PPh),]
[BF,] in THF according to [27]. S = solvent.
HCOOH
C:;
--,( ‘02
H ““>>H
HI.. dh c>Rh:oFH
L:2’o+ H2 21
Scheme 5. Postulated mechanism for the hydrogenation of C 0 2 to formic acid with the most
active catalytic system dppb/Rh with a ligand/metal ratio of 1 :1. P = PPh2.
3.3.4.3 Transition Metal Catalyzed Formation of Formic Acid 1201
PMe3 CI
23 24
1202 3.3 Special Products
In 1970 the transition metal catalyzed formation of alkyl formates from COz, H2,
and alcohols was first described. Phosphine complexes of Group 8 to Group 10
transition metals and carbonyl metallates of Groups 6 and 8 show catalytic activity
(TON 6-60) and in most cases a positive effect by addition of amines or other
basic additives [26a, 54-58]. A more effective catalytic system has been found
when carrying out the reaction in the supercritical phase (TON 3500) [S4a].
Similarly to the synthesis of formic acid, the synthesis of methyl formate in
scC02 is successful in the presence of methanol and ruthenium(I1) catalyst sys-
tems [54b].
The reaction mixture forms a single supercritical phase. The time dependence
of the product formation shows that formic acid is formed first with a subsequent
esterification which must take place thermally. Amine is an inhibitor of esterifi-
cation but its presence is required for reasonable yields in the hydrogenation step.
The use of supercritical conditions for the homogeneous hydrogenation of COz
with following thermal esterification leads to high yields of methyl formate under
mild conditions. Therefore, it might be possible to develop an industrial procedure
for the synthesis of methyl formate with C 0 2 as C,-building block when catalysts
and reaction conditions are optimized.
3.3.4.3 Transition Metal Catalyzed Formation of Formic Acid 1203
H 0
C02 +
I
H3C"\CH3 + H2 - H
I
+ H20 (6)
acts as a base to stabilize the formic acid in the first step and serves as a reactant in
the second step.
The driving force for this process is probably the existence of a two-phase
system with a supercritical phase and a liquid phase. The overall combination
of the steps in a one-pot procedure is also responsible for the high rate of DMF
production (cf. eqs. (7) and (8)). With this improved catalytic efficiency and the
lower toxicity of CO, compared with CO, the reaction of C 0 2 with hydrogen
and dimethylamine could become competitive with the carbonylation of dimethyl-
amine as an industrial method for DMF production.
Ru catalyst
CO2 + H2
base
+ HCOOH (7)
R1-0’ cI I \ 0 - R z
0
25
RI
?
9
26
R2
Lo,!\ 1. 0-PI
27
Linear Carbonates Cyclic Carbonates Polycarbonates
Linear dialkyl carbonates and in particular dimethyl carbonate (DMC) are used
in many industrial applications in the industry [70, 711. The usual way of syn-
thesizing carbonates involves reactive c, agents such as phosgene or CO [72].
Although these methods are from an economical viewpoint more than profitable,
the development of an environmentally friendly industrial process involving C 0 2
as a C,-building block attracts an ever-increasing interest.
Besides a heterogeneous catalytic system [73] involving hydroxo tin(1V) com-
pounds, a homogeneous system for the synthesis of DMC from C 0 2 was recently
reported by Sakakura et al. [74]. This synthesis is also based on the use of a
dehydrating agent (an orthoester [74 a] or, less expensively, an acetal [74 c])
and methanol as substrates. A dibutyltin(1V) alkoxide, Bu2Sn(OMe)*,acts as cata-
lyst and tetrabutylphosphonium iodide as a co-catalyst. The authors proposed the
formation of an active tin-methylcarbonato species, Bu2Sn(OMe)(C03Me), as the
key intermediate of the reaction [74 b]. It should be mentioned that the formation
of DMC from methanol and COz in the presence of tin derivatives had already
been reported in earlier work by Kitzlink [75]. Dibutyltin dialkoxides have been
known for a long time to react with CO,, hence forming tin-carbonato derivatives
[76, 74b, 771. In comparison, tin aryloxides display no noticeable reactivity
toward COZ.
The second main class of organic carbonates, the cyclic carbonates, also known
as dioxolanones, have found many applications as versatile intermediates in or-
ganic synthesis [70]. They also represent promising building blocks for the pro-
duction of polyurethane- and polycarbonate-based polymers. The catalytic syn-
thesis of cyclic carbonates is the topic of a regularly increasing number of publi-
cations [78] and has led to some noteworthy industrial applications [70]. A gen-
eral mechanism is summarized in Scheme 6. The catalyst possessing both basic
and acidic sites favours the approach of the reactants, epoxide and carbon dioxide,
to result in an intermediate (Structure 28). Some remarkable epoxide-Lewis acid
adducts recently were characterized structurally by Darensbourg et al. in the case
of cadmium(I1) pyrazolylcarboxylato derivatives [78 fl. The coordinated epoxide
would then undergo a nucleophilic attack of the “activated” CO, molecule. The
desired cyclic carbonate is formed via an “intramolecular” ring closure from the
alkoxo-alkylcarbonato compound 29, the active metal center being available after-
wards to perform the next cycle.
1206 3.3 Special Products
J
29
Scheme 6. Key steps of the catalytic synthesis of cyclic carbonates involving COz.
References
[l] (a) Organic and Bio-Organic Chemistry of Carbon Dioxide (Eds.: S . Inoue, N. Yama-
zaki), John Wiley, New York, 1982; (b) A. Behr, Carbon Dioxide Activation by Metal
Complexes, VCH, Weinheim, 1988; (c) Catalytic Activation of Carbon Dioxide (Ed.:
W. M. Ayers), ASC Symposium Series 363, American Chemical Society, Washington
DC, 1988; (d) Enzymatic and Model Carboxylation and Reduction Reactions f o r Car-
bon Dioxide Utilization (Eds.: M. Aresta, J. V. Schloss), NATO AS1 Series C, 3 14,
Kluwer Academic Press, Dordrecht, 1990; (e) Electrochemical and Electrocatalytic Re-
actions of Carbon Dioxide (Eds.: B. P. Sullivan, K. Krist, H. E. Guard), Elsevier, Amster-
References 1209
dam, 1993; (f) M. M. Halmann, Chemical Fixation of Carbon Dioxide, CRC Press, Boca
Raton, 1993; (8) Carbon Dioxide Chemistry: Environmental Issues (Eds.: J. Paul,
C.-M. Pradier), Royal Society of Chemistry, London, 1994; (h) W. Leitner, E. Dinjus,
F. GaBner, C 0 2 Chemistry, in Aqueous Phase Organometallic Cutalysis - Concepts
and Applications (Eds.: B. Cornils, W. A. Herrmann), WileyNCH, Weinheim, 1998,
Chapter 6.15, p. 486.
[2] (a) Greenhouse Gas Emissions from Power Stations, IEA Greenhouse Gas R&D Pro-
gramme, Cheltenham, 1993; (b) C.-D. Schonwiese, B. Diekmann, Der Treibhauseffekt.
Der Mensch verandert das Klima, Rowohlt, 1990; (c) W. Seifritz, Der Treibhauseffekt,
Carl Hanser Verlag, Munich, 1991; (d) The Handbook of Environmental Chemistry,
Vol. I , Part A (Ed.: 0. Hurtzinger), Springer Verlag, Berlin, 1980; (e) R. Kummel,
S. Papp, Umweltchemie, VEB Deutscher Verlag fur Grundstoffindustrie, Leipzig,
1990; (f) E.T. Sundquist, Science 1993, 259, 934; (8) P.S. Zurer, Chem. Eng. News
1991, 69(13),7; (h) J. J. Sarmiento, Chem. Eng. News 1993, 71(22),30.
131 (a) A. Behr, Angew. Chem. 1988, 100, 681; Angew Chem. Int. Ed. Engl. 1988,27, 661;
(b) I.S. Kolomnikov, T.V. Lysak, Russ. Chem. Rev. (Engl. Transl.) 1990, 59, 344;
(c) D. Walther, Nachc Chem. Tech. Lab. 1992, 40, 1214; (d) M. Aresta, E. Quaranta,
I. Tommasi, New J. Chem. 1994, 18, 133; (e) A. Behr, Asp. Hom. Catal. 1988, 6 , 59;
(f) P. Braunstein, D. Matt, D. Nobel, Chem. Rev. 1988,88,747; (8) P. G. Jessop, T. Ikaria,
R. Noyori, Chem. Rev. 1995, 95, 259; (h) W. Leitner, Coord. Chem. Rev., 1996;
(i) D. Walther, E. Dinjus, J. Sieler, Z. Chem. 1983, 23, 237; (k) D. J. Darensbourg,
R.A. Kudaroski, Adv. Organomet. Chem. 1983, 22, 129; (1) D. Walther, Coord.
Chem. Rev. 1987, 79, 135; (m) P. G. Jessop, T. Ikaria, R. Noyori, Chem. Rev. 1995,
95, 259; (n) W. Leitner, Angew. Chem. 1995, 107, 2391; (0) W. Leitner, Coord.
Chem. Rev. 1996, 153, 257; (p) V. Haack, E. Dinjus, S. Pitter, Angew. Makromol.
Chem. 1998, 257, 19.
[4] (a) A. Behr, K.-D- Juszak, W. Keim, Synthesis 1983, 574; (b) A. Behr, K.-D. Juszak,
J. Organomet. Chem. 1983, 255, 263; (c) A. Behr, R. He, K.-D. Juszak, C. Kriiger,
Y.-H. Tsay, Chem. Ber: 1986, 119, 991.
[5] (a) A. Musco, C. Prego, V. Tartiari, Znorg. Chim. Acta 1978, 28, L147; (b) A. Musco,
J. Chem. Soc., Perkin Trans. I 1980, 693.
[6] I. C. I. (J. A. Daniels), EP 0.050.445 (1982); Chem. Abstr: 1982, 97, 1 2 7 5 0 0 ~ .
[7] (a)Y. Sasaki, Y. Inoue, H. Hashimoto, 1. Chem. Soc., Chem. Commun. 1976, 605;
(b) Y. Inoue, Y. Itoh, H. Kazama, H. Hashimoto, Bull. Chem. Soc. Jpn. 1980, 53, 3329.
181 (a) P. Braunstein, D. Matt, D. Nobel, J . Am. Chem. Soc. 1988, 110, 3207; (b) Universite
de Strasbourg Louis Pasteur (P. Braunstein, D. Matt, D. Nobel), FR 2.617.163 (1988); (c)
Shell (E. Drent) EP 0.234.668 (1987); (d) Montedison S. p. A. (A. Musco, R. Santi, G. P.
Chiusoli), DE 2.838.610 (1979); (e) A.R. Elsagir, PhD Thesis, University of Jena
(1997); (f) M. Nauck, PhD Thesis, University of Heidelberg (1998).
191 Huls AG (W. Keim, A. Behr, B. Hegenrath, K.-D- Juszak), DE 3.317.013 (1984); Chem.
Abstr: 1985, 102, 787238.
[lo] C. A. Tolman, Chem. Rev. 1977, 77, 313.
[ I l l T. L. Brown, Inorg. Chem. 1992, 31, 1286.
[ 121 E. Dinjus, W. Leitner, Appl. Organomet. Chem. 1995, 9, 43.
[13] (a) E. Dinjus, S. Pitter, H. Gorls, B. Jung, 2. Naturforsch. Teil B 1996, 51, 934;
(b) E. Dinjus, S. Pitter, J. Mol. Cat. 1997, 125, 39.
[14] A. Behr, M. Heite, Chem. f n g . Tech. 2000, 72, 58.
[I51 (a) N. Holzhey, S. Pitter, E. Dinjus, J. Organomet. Chem. 1997, 541, 243; (b) For-
schungszentrum Karlsruhe (S. Pitter, N. Holzhey, E. Dinjus), DE 197.25.735 (1998);
(c) S. Pitter, N. Holzhey, J. Mol. Cat. 1999, 146, 25.
[I61 Y. Inoue, Y. Itoh, H. Hashimoto, Chem. Lett. 1977, 855.
1210 3.3 Special Products
[ 171 D. Walther, E. Dinjus, H. Schonberg, J. Sieler, J. Organomet. Chem. 1987, 334, 377.
[I81 (a) T. Tsuda, S. Morikawa, R. Sumiya, T. Saegusa, J. Org. Chem. 1988, 55, 3140;
(b) T. Tsuda, S. Morikawa, T. Saegusa, J. Chem. Soc., Chem. Commun. 1989, 9 ;
(c) T. Tsuda, S. Morikawa, K. Kunisada, N. Nagahama, Synth. Commun. 1989, 19,
1575; (d) T. Tsuda, S. Morikawa, N. Haseguwa, J. Org. Chem. 1990, 55, 2978;
(e) T. Tsuda, Polym. Matel: Sci. Eng. 1999, 80, 449.
[19] (a) G. Burkhart, H. Hoberg, Angew. Chem. 1982, 92, 75; Angew. Chem. Int. Ed. Engl.
1982, 21, 76; (b) H. Hoberg, A. Schafer, G. Burkhart, C. Kriiger, M.-J. Ramso, J. Orga-
nomet. Chem. 1984 , 266, 203; (c) D. Walther, G. Braunlich, R. Kaupe, J. Sieler,
J. Organomet. Chem. 1992,436, 109.
[20] (a) D. Walther, E. Dinjus, H. Schonberg, J. Sieler, J. Organomet. Chem. 1987, 334, 377;
(b) 0. Lindqvist, L. Anderson, Z. Anorg. Chem. 1988, 560, 119; (c) E. Dinjus, J. Kaiser,
J. Sieler, D. Walther, Z. Anorg. Allg. Chem. 1981, 483, 63; (d) J. Kaiser, J. Sieler,
U. Braun, L. Golic, E. Dinjus, D. Walther, J. Organomet. Chem. 1982, 224, 81;
(e) D. Walther, E. Dinjus, V. Herzog, Z. Chem. 1982, 22, 303; (f) D. Walther, E. Dinjus,
J. Sieler, J. Kaiser, 0. Lundquist, L. Andersen, J. Organomet. Chem. 1982, 240, 289;
(8) D. Walther, E. Dinjus, V. Herzog, Z. Chem. 1983,23, 188; (h) D. Walther, E. Dinjus,
V. Herzog, Z. Chem. 1984, 24, 260; (i) D. Walther, E. Dinjus, Z. Chem. 1984, 24, 296;
(k) D. Walther, E. Dinjus, Z. Chem. 1982, 22, 228; (I) E. Dinjus, D. Walther, H. Schutz,
W. Schade, Z. Chem. 1983, 23, 303; (m) D. Walther, E. Dinjus, J. Sieler, N.N. Thanh,
W. Schade, I. Leban, Z. Natu$orsch. Teil B 1983, 38, 835; (n) D. Walther, E. Dinjus,
Z. Chem. 1984, 24, 63; ( 0 ) D. Walther, E. Dinjus, H. Gorls, J. Sieler, 0. Lindquist,
L. Andersen, J. Organomet. Chem. 1985, 286, 103; (p) D. Walther, E. Dinjus, J. Sieler,
L. Andersen, 0. Lindquist, J. Organomet. Chem. 1984, 276, 99; (9) E. Dinjus,
D. Walther, H. Schutz, Z. Chem. 1983, 23, 408; (r) H. Hoberg, D. Schaefer, J. Organo-
met. Chem. 1982,236, C28; (s) H. Hoberg, Y. Peres, A. Milchereit, J. Organomet. Chem.
1986, 307, C38; (t) H. Hoberg, Y. Peres, A. Milchereit, J. Organomet. Chem. 1986, 307,
C41; (u) H. Hoberg, D. Schaefer, J. Organomet. Chem. 1983,238, 383; (v) G. Burkhart,
H. Hoberg, Angew. Chem. 1982, 94, 75; (w) H. Hoberg, D. Schaefer, G. Burkhart,
J. Organomet. Chem. 1982, 228, C21; (x) H. Hoberg, D. Schaefer, G. Burkhart,
C. Kriiger, M.J. Ramao, J. Organomet. Chem. 1984, 266, 203; (y) H. Hoberg,
D. Schaefer, J. Organomet. Chem. 1983, 251, C51.
[21] S. Derieu, J.-C. Clinet, E. Dunach, E., J. Perichon, J. Org. Chem. 1992, 58, 2578 and
references cited therein.
[22] (a) M.T. Reetz, W. Konen, T. Strack, Chimia 1993, 97, 493; (b) E. Dinjus, Reactions
under Extreme and Nonclassical Conditions, COST, Lahnstein, March 1995;
(c) E. Dinjus, R. Fornika, M. Scholz in Chemistry under Extreme or Non-classical
Conditions (Eds.: R. v. Eldik, C. D. Hubbard), Spektmm Akademischer Verlag, Heidel-
berg, 1997.
[23] Chemical Syntheses Using Supercritical Fluids (Eds.: P. G. Jessop, W. Leitner), Wiley-
VCH, Weinheim, 1999.
[24] E. Dinjus, C. Geyer, F. Plenz, unpublished results.
[25] (a) P. Haynes, L.H. Slaugh, J.F. Kohnle, Tetrahedron Lett. 1970, 365; (b) K. Kudo,
H. Phala, N. Sugita, Y. Takezaki, Chem. Lett. 1977, 1495; (c) S. Schreiner, J. Y. Yu,
L. Vaska, J. Chem. Soc., Chem. Commun. 1988, 602.
[26] (a) Mitsubishi Co. (Y. Hashimoto, Y. Inoue), JP 138.614 (1976); Chem. Abstr: 1977, 87,
; Tjin Ltd. (T. Yamaji), JP 166.146 (1981); Chem. Abstr: 1982, 96, 122211~;
6 7 8 5 3 ~ (b)
(c) Tjin Ltd. (T. Yamaji), JP 140.948 (1981); Chem. Abstr: 1982, 96, 68352d; (d) BP Ltd.
(D. J. Drury, J. E. Hamlin), EP 95.321 (1983); Chem. Abstl: 1984, 100, 174262k; (e) BP
Ltd. (A.G. Kent), EP 151.510 (1985); Chem. Abstr: 1986, 104, 109029h; (f) Y. Inoue,
References 1211
H. Izumida, Y. Sasaki, H. Hashimoto, Chem. Lett. 1976, 863; (8) C. P. Lau, Y. Z. Chen,
J. Mol. Catal. 1995, 101, 33.
[27] J.-C. Tsai, K. M. Nicholas, J. Am. Chem. Soc. 1992, 114, 5117.
[28] M.T. Ngyen, T.-K. Ha, J. Am. Chem. Soc. 1984, 106, 599.
[29] (a) T. Burgemeister, F. Kastner, W. Leitner, Angew. Chem. 1993, 105, 781; Angew. Chem.
Int. Ed. Engl. 1993, 32, 739; (b) W. Leitner, E. Dinjus, F. GaBner, J. Organomet. Chem.
1994, 475, 257; (c) E. Graf, W. Leitner, J. Chem. Soc., Chem. Commun. 1992, 623.
[30] (a) P. J. Fennis, P. H. M. Budzelaar, J. H. G. Frijns, A. G. Orpen, J. Organomet. Chem.
1990, 393, 287; (b) W. Leitner, E. Dinjus, R. Fornika, H. Gorls, J. Organomet. Chem.
1996, 511, 145; (c) R. Fornika, PhD Thesis, Universitat Jena (1994).
[31] R. Fornika, H. Gorls, R. Seemann, W. Leitner, J. Chem. Soc., Chem. Commun. 1995,
1479.
[32] (a) R. Benn, H. Brenneke, R.-D. Reinhardt, Z. Nuturforsch. Teil B 1985, 40, 1763;
(b) R. Benn, H. Brenneke, A. Rufinska, J. 0rganomet.Chem. 1987, 320, 115.
[33] (a) K. Angemund, W. Baumann, E. Dinjus, R. Fornika, H. Gorls, M. Kessler, C. Kriiger,
W. Leitner, M. Lutz, Chem. Eur: J. 1997, 3, 755; (b) W. Leitner, M. Buehl, R. Fornika,
Ch. Six, W. Baumann, E. Dinjus, M. Kessler, C. Krueger, A. Rufinska, Organometallics
1999, 18(7), 1196.
[34] W. Leitner, E. Dinjus, F. GaBner, J. Organomet. Chem. 1994, 475, 257.
[35] K. Kudo, N. Sugita, Y. Takeszaki, Nippon Kagaku Kaishi 1977, 302.
[36] C. J. Stadler, S. Chao, D. P. Summers, M. S. Wrighton, J. Am. Chem. Soc. 1983, 105,
6318.
[37] (a) M. M. Taqui Khan, S. B. Halligudi, S. Shukla, J. Mol. Catal. 1989,53,305; (b) M. M.
Taqui Khan, S. B. Halligudi, S. Shukla, J. Mol. Catal. 1989, 57, 47.
1381 (a) Ruhrchemie AG (R. Gartner, B. Cornils, H. Springer, P. Lappe), DE 3.235.030
(1982); Chem. Abstl: 1984, 101, 55331t; (b) Ruhrchemie AG (L. Bexten, B. Comils,
D. Kupies), DE 3.431.643 (1984); Chem. Abstr: 1986, 105, 11700911; (c) W. A. Herr-
mann, C.W. Kohlpaintner, Angew. Chem. 1993, 105, 1588; Angew. Chem. Int. Ed.
Engl. 1993, 32, 1524.
[39] (a) F. GaRner, W. Leitner, J. Chem. Soc., Chem. Commun. 1993, 1465; (b) F. GaBner,
PhD Thesis, Universitat Jena ( 1 994).
[40] (a) J.R. Pugh, M.R. Bruce, B.P. Sullivan, T. J. Mayer, Inorg. Chem. 1991, 30, 86;
(b) K.K. Pandey, K.H. Garg, S.K. Tiwari, Polyhedron 1992, 947; (c) J.C. Berthet,
M. Ephritikhine, New J. Chem. 1992, 16, 767; (d) D. Nietlispach, H. W. Bosch,
H. Berke, Chem. Bel: 1994, 127, 2403.
[41] (a) B. P. Sullivan, T. J. Meyer, Organometallics 1986, 5, 1500; (b) D. J. Darensbourg,
M. J. Darensbourg, L.Y. Groh, P. Wiegreffe, J. Am. Chem. Soc. 1987, 109, 7539; (c)
D. J. Darensbourg, H. P. Wiegreffe, P. W. Wiegreffe, J. Am. Chem. Soc. 1990, 112, 9252.
[42] (a) A. Dedieu, C. Bo, F. Ingold, in Ref. [3a], p. 22; (b) N. Koga, K. Morokuma, Chem.
Rev. 1991, 91, 283.
[43] (a) S. Sakaki, K. Ohkubo, Inorg. Chem. 1988, 27, 2020; (b) C. Bo, A. Dedieu, Inorg.
Chem. 1989, 28, 304.
[44] (a) S. Sakaki, K. Ohkubo, Organometallics 1989, 8, 2973; (b) S. Sakaki, K. Ohkubo,
Inorg. Chem. 1989, 28, 2583.
[45] (a) V. W. Day, M. F. Fredrich, G. S. Reddy, A. J. Sivak, W. R. Pretzer, E. L. Muetterties,
J. Am. Chem. Soc. 1977, 99, 8091; (b) A. J. Sivak, E. L. Muetterties, J. Am. Chem. Soc.
1979, 101, 4878.
[46] (a) M. D. Fryzuk, Can. J. Chem. 1983, 61, 1347; (b) M. D. Fryzuk, T. Jones, F. W. B.
Einstein, Orgunometullics 1984, 3, 185; (c) M.D. Fryzuk, W.E. Piers, S. J. Rettig,
F. W.B. Einstein, T. Jones, T. A. Albright, J. Am. Chem. Soc. 1989, 111, 5709; (d)
1212 3.3 Special Products
rently amount to a total annual world production of 3.3 Mt. They are mainly used
for the production of a broad spectrum of polyurethanes, e. g., foams, elastomers,
and coatings [8, 91.
Nco
1 2
2,4 - TDI 2,6 TDI
*
3
PMDl
1
ROH
cat. AT, - ROH
Ar-N02 + 3CO ___
- 2 c02
- Ar-NCO
Ar = aromatic group
ROH = aliphatic alcohol
1216 3.3 Special Products
(1) High catalyst concentrations are necessary due to generally low turnover num-
bers, while insufficent stability and unsolved problems in catalyst recycling,
especially in continuous processes, remain.
(2) Despite promising results for the model reaction of mononitroaromatic com-
pounds to monoisocyanates, the selectivities for the industrially important
reaction of dinitrotoluene to TDI are unacceptable (for PMDI see [21]).
3.3.5.2 Synthesis of Isocyanates 1217
X*B,
A r
J
H
N
0
y0\
l
3 -Ar/Nyo,R
- TX2
Ar-NCO + BX,(OR)
CI 0 X=CIorOR
Scheme 1
1218 3.3 Special Products
+ 3co -Q NCO
+ 2c02 (3)
AH = -1 29 kcal/rnol
kNo2+
NO2
6CO -@Nco+
NCO
4co2 (4)
AH = -228 kcal/mol
For the direct carbonylation with group VIII transition metal catalysts two main
types of mechanisms have been proposed so far, involving the formation of a
metal-imido (e. g., Structure 4) or a metallacyclic intermediate (e. g., Structure 5 )
[31.
0
co
co \ .p' 1 CO
Scheme 2. Mechanism for the direct carbonylation involving a metal-imido intermediate [3].
3.3.5.3 Thermodynamics, Kinetics, and Mechanism 1219
\
J co
-Ar
Structure 5
Scheme 3. Mechanism for the direct carbonylation involving a metallacyclic intermediate [3].
(N-N)Pd,\
,o
(N-N)Pd
N,Ph
ico
I I
Structure 6
or
and account for the by-products isolated. Such a mechanism, although proposed
very early [39, 401, has gained more consideration just recently from investiga-
tions conducted on the ([Pd]/phen/H’) system [20, 411. A surprisingly stable
1: 1 intermediate metallacyclic complex (Structure 6, N-N = o-phenanthroline)
could be isolated from the reaction of nitrobenzene, carbon monoxide, and
Pd-o-phenanthroline and structurally characterized [42, 431.
General evidence for that kind of mechanism comes from ab initio theoretical
calculations performed on a related platinum complex [3, 441 and from the reac-
tivity of four- and five-membered heterometallacyles [45] structurally close to
some of the intermediates in postulated mechanisms (e.g., Scheme 3). Moreover,
related metallacycles have often been isolated from the reaction medium after
nitroaromatic carbonylation, indicating that such species can easily be generated
under typical carbonylation conditions [46, 471.
either Lewis acidity or basicity [50-531. Since this follow-up reaction is very
much favored on thermodynamic grounds, the complete indirect carbonylation
process is even more exothermic than the direct one [3].
For a long time, the indirect carbonylation reaction was believed to proceed via
that modified direct carbonylation mechanism. In the early 1970s, such a belief
was also supported by the demonstration that the described scavenger reaction,
known to be feasible with free isocyanates, could be applied as well to isocyanates
complexed on various metal centers [54, 551
Around the mid- 1980s, however, more and more experimental facts accumu-
lated that indicated distinct mechanistic differences between the direct and indirect
carbonylation reactions. For instance, it was discovered that the presence of alco-
hol often had a strong influence on the activity of a given system when compared
with the corresponding direct process [56-581. Moreover, the reported influence
of temperature using the same catalysts, whether in the presence of alcohol or
not, was often not likely to be compatible with the hypothesis of a common car-
bonylation mechanism for both processes [59]. Finally, it was reported in many
instances that the nature of the alcohol itself was decisive regarding the yield in
carbamate [56]. In some cases, depending on the catalyst used, alcohols having
active hydrogen acted as a molecular hydrogen source in the medium and led
to a noticeable increase in the formation of aniline or other hydrogenated products
compared with alcohols commonly used in these processes [60, 611. All of these
facts indicate that the alcohol interacts with the catalyst during the carbonylation
process and does not simply trap the intermediate isocyanate. Therefore mecha-
nisms in which the alcohol took part in the formation of the actual active species
were considered.
In Scheme 5 (a) and (b) for instance, the alcohol intervenes very early in the
catalytic cycle and it is essential for the efficient carbonylatiorddeoxygenation
of the substrate [56, 62-64]. Among the mechanisms proposed, only Scheme
5 (c) [3] remains somewhat related to the simple scheme mentioned earlier invok-
ing isocyanate as the primary reaction product, subsequently trapped by alcohol.
In the mechanisms according to Scheme 5(a)-(c) the initial steps (nitro acti-
vation and first deoxygenation) are believed to be similar to those delineated
for direct carbonylation (cf. Schemes 2 and 3). None of these, however, includes
a step where a metal-imido intermediate is generated and subsequently carbon-
ylated to give the isocyanate. Since the early studies on imido complexes, the car-
bonylation of such an intermediate in relation to competitive protonation to give
an amido species was thought questionable when a proton donor like alcohol was
present [65-681. In this respect, the mechanism (Scheme 5 (a)) initially advanced
for Ru3(C0)12/TBAC1[3, 56, 691 and other cluster-based systems was the first
serious proposal for indirect carbonylation, despite presenting very little experi-
mental support. Now, Scheme 5 (b) is clearly established for [(dppe)R~(CO)~]
[3, 31, 70-721 and appears to be the mechanism operative with R U ~ ( C O )in ~*
the presence of dppe [3], and possibly also with other cluster-based systems for
which Scheme 5 (a) had formerly been proposed. This mechanism finds indubita-
bly the strongest experimental support among the proposed mechanisms.
Remarkably, Scheme 5 (c), which has been discussed for the ([Pd]/phen/H+) [3]
1222 3.3 Special Products
(4 ArNO,
ArNHC0,R
Y
0
[MI” =kAr
>R ROH
O u
co
ArNHC0,R
ArNO,
ArNHC(0)NHAr
ArNO,
ArNHC0,R
[ml
Ar
Scheme 5. Mechanisms for the indirect carbonylation involving an interaction of the alcohol
with the catalyst (a and b) or an isocyanate intermediate (c) [ 3 ] .
References 1223
system, is the only mechanism that allows a catalyst to retain its activity for iso-
cyanate production without the presence of alcohol. Indeed, no free isocyanate
can possibly be generated by mechanism 5 (a) or (b) under direct conditions. A
Brmsted acid promoter was present in most catalytic systems for which mecha-
nism 5(c) has been put forward. In that respect, the absence of carbamoyl or
alkoxycarbonyl intermediates in Scheme 5 (c) is consistent with the presence of
protons, which are known to disfavor the formation of such complexes [73-761.
Now, if one wants to tie together all the mechanistic data available for indirect
carbonylation reactions on group VIII catalysts, no unifying picture currently
emerges and, depending on the nature of the catalytic system used, the mechanism
according to either Scheme 5 (b) or (c) appears very likely to be operative.
3.3.5.4 Outlook
Although in principle it is a practicable industrial process, catalytic reductive car-
bonylation of nitroaromatic compounds has not become a general synthetic
method on a technical scale so far: this type of reaction remains a laboratory
tool for special products, although excellent selectivities are already observed.
The situation will change, if the comprehensive studies of the catalytic cycle,
especially from a kinetic and mechanistic viewpoint, should lead to the design
of a continuous catalytic process with significant improvement in catalyst load,
lifetime, and turnover frequency in combination with a practice-oriented concept
in catalyst recovery or regeneration. Results of relevant investigations are sum-
marized here, focusing on industrially relevant aspects. Summing up, a “Golden
Age” cannot be predicted yet for a large-scale industrial application of homoge-
neous catalytic carbonylation with noble metallacyclic complexes of nitroaromatic
compounds to the corresponding isocyanates. The classic phosgenation route
remains the only economically attractive route for industrial production of com-
modity isocyanates.
References
[ l ] S. Cenini, M. Pizzotti, C. Crotti, Corrado, Aspects Homogen. Catal. 1988, 6, 97, and
references cited therein.
[2] Plastics Handbook - Polyurethanes, Vol. 7, 3rd ed. (Eds.: G. Oertel, L. Abele), Carl
Hanser, Munich, 1993.
[3] For a comprehensive review see: F. Paul, Coord. Chem. Rev. 2000, 203, 269.
[4] Anon., Chemical Week 1997, March 9, 43.
[5] A.F.M. Iqbal, Chem. Technol. 1974, 4(9), 566.
[6] H. M. Colquhoun, D. J. Thompson, M. V. Twigg (Eds.), Carbonylation - Direct Syn-
thesis of Carbonyl Compounds, Plenum, New York, 1991, p. 164.
[7] H. Ulrich, Chemistry and Technology of Zsocyanates, Wiley, Chichester, 1996,
pp. 333-334, 375-379.
[8] J. K. Backus et al., Encycl. Polym. Sci. Eng., 1988, 13, 243.
1224 3.3 Special Products
[9] H. Ulrich, Isocyanates, Organic, in Ullmann’s Encycl. Ind. Chem., 6th ed., Wiley-VCH,
Weinheim, 2001 (electronic version).
[lo] H. J. Twichett, Chem. SOC. Rev. 1974, 3(2), 209.
[ l l ] American Cyanamid (W. B. Hardy, R. P. Bennet), DE 1.237.103 (1963).
[I21 American Cyanamid (W.B. Hardy, R.P. Bennet), US 3.461.149 (1965).
[I31 Olin Mathieson Corp. (G. F. Ottmann, E. H. Kober, D. F. Gavin), US 3.523.962; (E. H.
Kober, W.J. Schnabel, T.C. Kraus, G.F. Ottmann), US 3.523.965; (W.J. Schnabel,
E.H. Kober, T.C. Kraus), US 3.714.216 (1967), (E. H. Kober, W. J. Schnabel), DE
2.018.299 (1970); (G. F. Ottmann, W. J. Schnabel, E. Smith), 3.728.370 (1970); (P. D.
Hammond, J. A. Scott), US 3.812.169; (P. D. Hammond, W. C. Clarke, W. I. Denton),
US 3.832.372 (1972).
[ 141 (a) V. I. Manov-Yuvenskii, B. A. Redoshkin, B. K. Nefedov, G. P. Beyaeva, Bull. Acad.
Sci. USSR Div. Chem. Sci. 1980, 29, 117; (b) R. Ugo, R. Psaro, M. Pizotti, P. Nardi,
C. Dossi, A. Andretta, G. Caparella, J. Organomet. Chem. 1991, 417, 211;
(c) Y. Izumi; Y. Satoh, K. Urabe, Chem. Lett. 1990, 795; (d) S. Cenini, F. Ragaini,
M. Pizotti, F. Porta, G. Mestroni, E. Alessio, J. Mol. Catal. 1991, 64, 179; (e) Y. Izumi,
Y. Satoh, H. Kondoh, K. Urabe, J. Mol. Catal. 1992, 72, 37.
[15] W.B. Hardy, R.P. Bennett, Tetrahedron Lett. 1967, 961.
[16] F.J. Weigert, J. Org. Chem. 1973, 38, 1316.
[I71 ICI (B.A. Mountfield), GB 993.704 (1962); (A. Ibbotson), GB 1.080.094; (G. A.
Gamlen, A. Ibbotson), GB 1.092.157 (1965).
[18] Mitsui Toatsu (F. Zunistein sen. et al.), DE 2.555.557 (1974).
[19] Shell (E. Drent, P. W. van Leeuwen), EP 0.086.281 (1981).
[20] P. Leconte, F. Metz, A. Mortreux, J. A. Osbom, F. Paul, F. Petit, A. Pillot, J. Chem. Soc.,
Chem. Commun. 1990, 1616.
[21] The only economic process for PMDI is the reaction via aniline-formaldehyde and sub-
sequent phosgenation.
[22] S. Cenini, C. Crotti, M. Pizzotti, F. Porta, J. Org. Chem. 1988, 53, 1243.
[23] C. V. Rode, S. P. Gupta, R. V. Chaudhari, C. Pirozhkov, A. L. Lapidus, J. Mol. Catal.
1994, 91 195.
[24] A. Bontempi, E. Alessio, G. Chanos, G. Mestroni, J. Mol. Catal. 1987, 42, 67.
[25] Montedison (E. Alessio, G. Mestroni), EP 0.169.650 (1985).
[26] M.Z.A. Badr, M.M. Aly, S.A. Mahgoub, A.A. Attallah, Rev. Roum. Chim. 1992,
37, 489.
[27] D.C. D. Butler, H. Alper, Chem. Commun. 1998, 2575.
[28] S. Bhaduri, H. Khwaja, N. Sapre, K. Sharma, A. Basu, P. G. Jones, G. Carpenter, J. Chem.
Soc., Dalton Trans. 1990, 1313.
[29] S. Bhaduri, H. Khwaja, K. Sharma, P.G. Jones,J. Chem. Soc., Chem. Commun. 1989,515.
[30] G. Mestroni, G. Zassinovich, E. Alessio, M. Tomatore, J. Mol. Catal. 1989, 49, 175.
[31] J. D. Gargulak, W. L. Gladfelter, 1. Am. Chem. SOC.1994, 116, 3792; J. D. Gargulak,
A. J. Berry, M. D. Noirot, W. L. Gladfelter, J. Am. Chem. Soc. 1992, 114, 8933.
[32] K. Schwetlick, K. Unverferth, H. Tietz, SYSpur Rep. 1981, 3.
[33] G. D. Buckley, N. H. Ray, J. Chem. Soc. 1949, 1154; E. Glaser, R. van Beneden, G e m . -
1ng.-Tech. 1957, 29, 512.
[34] T. Kajimoto, J. Tsuji, Bull. Chem. SOC.Jpn. 1969, 42, 827.
[35] B. K. Nefedov, V. I. Manov-Yuvenskii, S. S. Novikov, Doklady Chem. (Proc. Acad. Sci.
USSR) 1977, 234, 347.
[36] L. V. Gorbunova, I. L. Knyazeva, E.A. Davydova, G.A. Abakumov, Bull. Acad. Sci.
USSR Div. Chem. Sci. 1980, 29, 761.
[37] F. Lefebvre, P. Gelin, B. Elleuch, C. Naccache, Y. Ben Taarit, Bull. Chim. SOC.Fr: 1984,
361.
References 1225
3.3.6.1 Introduction
Alkanes are by far the most abundant but the least reactive members of the hydro-
carbon family; the known reserves of methane alone approach those of petroleum
[l]. Unfortunately, a significant portion of the methane produced is not utilized
because of the difficulty associated with the transportation of a flammable, low-
boiling gas. Its possible use as an automobile fuel is also limited by the intrinsic
disadvantages of gaseous fuels, i.e., low energy content per unit volume and the
hazards associated with handling and distribution. Consequently, the selective cat-
alytic activation and functionalization of C-H bonds of methane in particular, and
alkanes in general, to form useful organics constitute a “Holy Grail” in chemistry.
In this context, Table 1 presents thermodynamic data indicating which alkane
functionalizations are feasible and, therefore, worth pursuing.
The lack of reactivity of alkanes stems from their unusually high bond energies
(C-H bond energy of methane: 104 kcal/mol) and most reactions involving the
homolysis of a C-H bond occur at fairly high temperatures or under photolytic
conditions. Moreover, the selectivity in these reactions is usually low because
of the subsequent reactions of the intermediate products, which tend to be more
reactive than the alkane itself. Using methane as an example, its homolytic
C-H bond energy is 10 kcal/mol higher than that in methanol. Therefore, unless
methanol can be removed as soon as it is formed, any oxidation procedure that
involves hydrogen-atom abstraction from the substrate C-H bond would normally
cause rapid over-oxidation of methanol. For example, the radical-initiated chlori-
nation of methane invariably leads to multiple chlorinations [2] (chlorination,
however, is more specific in the presence of superacids [3]). In order to achieve
+ 16.4
-40.3
+ 24.1
- 32.6
+ 14.3
+ 13.2
- 27.6
-48.3
’) 1 kcaVmol = 4.184 kJ/mol.
3.3.6.2 Radical Pathways 1227
chrome P-450 has been postulated [ 111. The high specificity observed in enzymic
systems is presumably a result of steric restraints. More commonly, however, the
organic free radicals generated will participate in a multitude of reaction pathways
leading to a large number of products [4]. Thus, most commercial metal-catalyzed
processes belonging to this group, such as the Co"'-catalyzed oxidation of cyclo-
hexane, are generally carried out at fairly low conversion levels (< 10 %) to
enhance selectivity [4 a].
MN+ + R-H M(N-')+ + R' + H+ (1)
MN+=o + R-H G= M(N-~)+-oH + R' (2)
In an effort to mimic the chemistry of cytochrome P-450, a large amount
of work has been performed on alkane oxidations mediated by transition metal-
porphyrin complexes [ 121. Particularly noteworthy are the shape-selective
oxidations of terminal methyl groups using bulky porphyrin ligands [13]. Addi-
tionally, Hill and others have published work on the polyoxometallate-catalyzed
alkane functionalizations [ 141. Here again, a high-valent metal-oxo species is
thought to be responsible for the C-H activation step. Unfortunately, with some
exceptions, dioxygen cannot be used as the oxidant; instead, hydrogen peroxide
and related organic and inorganic peroxo species are usually used. This further
underscores the problem of simultaneous activation of the alkane C-H bond
and dioxygen in a practically useful catalytic system. One notable exception is
a system described by Lyons and Ellis which directly utilizes dioxygen to oxidize
isobutane and propane [ 151. Polyhalogenated metalloporphyrin complexes are
used as catalysts and only the weak tertiary and secondary C-H bonds are
attacked. Although a high-valent metal-oxo species was initially proposed as
the C-H activating agent, recent work tends to support a radical pathway initiated
by metal-catalyzed decomposition of alkyl hydroperoxides [ 161.
Several interesting variations on the above radical chemistry have been
described recently. One such system is copper salt catalyzed alkane oxidation
by dioxygen in the presence of an aldehyde [17]. The proposed mechanism
involves the initial autoxidation of the aldehyde to the corresponding peracid,
which is the real oxidant for the Cu"-mediated oxidation of the alkane (eqs.
(3)-(5)). The ratio of alkane oxidized to aldehyde converted is relatively low be-
cause much of the peracid formed reacts with the aldehyde to form two molecules
of carboxylic acid.
R'CH0+02 - R'COBH (3)
CU" + R'COsH - CU"'-O. + R'COPH (4)
CU"'-O* + R-H - CU" + R-OH (5)
Related to the above is the "Gif' system discovered by Barton [18]. In essence,
it involves Fe" + O2 + reducing agent or Fe"' + H202.The mechanism is unsettled
although a high-valent Fe=O species has been implicated in the C-H cleavage
step. The reactivity profile appears to be inconsistent with the generation of
3.3.6.3 Oxidative Addition Pathways 1229
free radicals, e.g., secondary C-H bonds are attacked in preference to tertiary
C-H bonds. Instead, Barton has postulated the [2 + 21 addition of a C-H bond
across the Fe=O bond as the key step in this system. If so, this may be regarded
as an example of ligand-assisted electrophilic C-H activation (cf. eq. (13 b), see
below). A (perhaps) related system involving high-valent Ru=O species has
been reported by Drago [19]. This system converts methane to methanol and
formaldehyde using H 2 0 2 as the oxidant.
The sulfoxidation of alkanes to alkane sulfonic acids using a combination of
sulfur dioxide and dioxygen and catalyzed by vanadium compounds has been
reported [20]. The mechanism involves intermediacy of alkyl radicals which
are trapped by sulfur dioxide and then further oxidized to the product.
The final variation on metal-mediated radical chemistry of alkanes involves
mercury-sensitized photochemical dimerization of alkanes [2 11. The high selec-
tivity in the reaction arises from the fact that the sequence of steps (eqs.
(6)-(9)) occurs in the gas phase and the dimerization product is invariably less vo-
latile than the starting alkane. Using this procedure, Crabtree has even achieved
the cross-dimerization of alkanes with functional organics.
Hg + hv - Hg* (6)
Hg* + R-H - R' + H' + Hg (7)
H' + R-H - R' + H2 (8)
2R' + R-R (9)
Scheme 1
(por)Rh"-Rh"(por)
[(por)Rh-R-H-Rh(por)] -
e 2 (por)Rh"'
(por)Rh"'-R + (por)Rh"'-H
1230 3.3 Special Products
A/V\ABl0>
\
Scheme 2 0 5
3.3.6.4 Electrophilic Pathways 1231
terminal alkyl boranes starting with an alkane, a diboron compound, and a catalyst
(Scheme 2) [26]. The mechanism is believed to involve the oxidative addition of
a B-B (or a B-H) bond, as well as a terminal C-H bond of the alkane, and is
followed by the reductive elimination of alkyl borane.
R-H H+
MN+ MN+-R-
[Ox]”
, .
?.
I
I .
.
.*-.
M(N-Z)+ 4t R-NU
Nu-
Scheme 3. Initial electrophilic C-H cleavage step. Ox = 2e- oxidant; Nu- = nucleophile.
1232 3.3 Special Products
For two reasons much of the work in this area has been carried out in strong
acids. First, the conjugate bases of strong acids are poorly coordinating, thereby
enhancing the electrophilicity of the metal ion. Second, the esterification of the
alcohol, the primary product of alkane oxidation, protects it from overoxidation.
One impressive achievement in this area is the Hg"-catalyzed oxidation of
methane to methyl sulfate in pure sulfuric acid, described by Catalytica, Inc.,
workers [29]. Both high selectivity and high conversion have been achieved.
The sulfuric acid serves both as the solvent and the reoxidant for the metal.
Although an electrophilic mechanism similar to Scheme 3 has been claimed,
further studies indicate that a radical pathway, occumng at least in parallel, cannot
be ruled out [30]. More recently, a 2,2'-bipyrimidyl complex of Pt" has been em-
ployed for the same reaction [31]. Again, an electrophilic mechanism has been
suggested for this reaction. Theoretical examination of this and related C-H
activation chemistry by Pt" suggests that the mechanism of C-H activation is
either u-bond metathesis (cf. eq. (7a)) or oxidative addition, depending on the
anionic ligand present [32]. Overall, as reported, the system does not appear to
be commercially viable since dioxygen cannot be directly employed as the
oxidant. Moreover, for ethane and higher alkanes, significant amounts of decom-
position products are formed through the sulfuric acid-induced dehydrations
[30a]. Other noteworthy results in the area of electrophilic C-H activation in
strong acids are the Pd" and Pt" catalyzed insertion of acetylenes into aromatic
C-H bonds [33], and the Pd"/Cu" catalyzed carbonylation of alkanes, including
methane, in trifluoroacetic acid [34]. In this case, the oxidant was the peroxydisul-
fate ion. These and related reactions [35] build upon an earlier report of electro-
philic activation and functionalization of alkanes by the Pd" ion in trifluoroacetic
acid [36].
Electrophilic C-H activations can also be effected in water. At first glance,
water would appear to be particularly unpromising as a solvent for such reactions.
Because of their extremely poor coordinating ability alkanes should not be able to
compete with water for coordination sites. Moreover, the intermediate metal-alkyl
species would be prone to hydrolytic decomposition. In one respect, however,
water is an almost ideal medium for C-H functionalization: the O-H bond energy
exceeds the corresponding C-H bond energy of even methane. Indeed, the selec-
tive oxidation of methane to methanol is carried out by methane monooxygenase
in aqueous medium.
Shilov and his co-workers were the first to demonstrate metal-mediated alkane
functionalization in water [28]. They showed that simple Pt" complexes, such as
PtC12-, will activate and oxidize the C-H bonds of alkanes in the presence of an
oxidizing agent, most notably Pt'" salts. Although Shilov suggested a Pt"" cycle
in accordance with Scheme 3, subsequent work with model systems suggest that a
ptlI/lV
cycle is more likely (Scheme 4) [9 b]. Additionally, the exact nature of the
C-H activation step remains uncertain [32]. Sen [30a, 371, and also Bercaw and
Labinger [38], have followed up on aspects of this work and have shown that a
wide variety of substrates including methane can be functionalized with unusual
selectivity. Thus, although the homolytic C-H bond energy of methane is 10 kcall
mol higher than that in methanol, a C-H bond of methanol would not be expected
3.3.6.4 Electrophilic Pathways 1233
Pp-R Pt"-R
Scheme 4
The preferential oxidation of the methyl group of ethanol by the PtC12-/ PtC12-
combination in water at 90 "C was first reported by Bercaw and Labinger [38 a]
and subsequently confirmed by Sen [30 a], who observed the exclusive oxidation
of the methyl group in ethanol resulting in the formation of 1,2-ethanediol as the
sole product. A chelate effect which results in a less strained transition state for the
oxidation of the methyl group of ethanol may be responsible for the observed
selectivity (Scheme 5 ) [37]. Indeed, for n-propanol, the methyl group is the
preferred site of attack and 1,3-propanediol is formed. Thus, the remote oxidation
of highly flexible linear and branched alkyl chains with unprecedented regioselec-
tivity becomes possible. The order of reactivity is a-C-H<B-C-H<y-C-H<
6-C-H for alcohols and a-C-H4B-C-H<y-C-H?&C-H for the acids [37].
These reactions are also very specific with respect to the degree of oxidation:
only hydroxylation is observed, and further oxidation to the corresponding alde-
hyde or carboxylic acid functionality does not occur. This is a result of the strained
transition state that is involved in the activation of a C-H bond a to the hydroxyl
group (see Scheme 5).
1234 3.3 Special Products
X
Pt+\ I & (H)X-CH(OH)CH2CH2-
CHCH2CH2-
(H)X ’x\
pi‘ ,CH~ (H)X-CH2CH(OH)CH2-
\
Pt2+ CHCH2-
Scheme 5. Transition state during the activation of a C-H bond (X = ligating atom; note that
in acids there is an extra atom between X and the C-H bond being attacked).
The activation and functionalization of C-H bonds by the Pt” ion is particularly
attractive because of the unusual regioselectivity, high oxidation level specificity,
and mildness of reaction conditions. Moreover, Sen has recently reported that, in
the presence of copper chloride at 12O-16O0C, Shilov chemistry can be made
catalytic with dioxygen as the ultimate oxidant [39]. A number of aliphatic
acids were tested, and turnover numbers of up to 15hour with respect to platinum
were observed. H/D exchange studies also confirm the marked preference for
the activation of primary C-H bonds in the presence of weaker secondary C-H
bonds. This study constituted the first example of the direct use of dioxygen in
the catalytic oxidation of unactivated primary C-H bonds under mild conditions
that does not involve the use of a co-reductant (e.g., sacrificial metals, 2H’
+ 2e-, dihydrogen, or carbon monoxide; see below).
Recently, Sen has reported two catalytic systems, one heterogeneous and the
other homogeneous, which simultaneously activate dioxygen and alkane C-H
bonds, resulting in direct oxidations of alkanes. In the first system, metallic pal-
ladium was found to catalyze the oxidation of methane and ethane by dioxygen
in aqueous medium at 70-110 “C in the presence of carbon monoxide [40]. In
aqueous medium, formic acid was the observed oxidation product from methane
while acetic acid, together with some formic acid, was formed from ethane [40 a].
No alkane oxidation was observed in the absence of added carbon monoxide. The
essential role of carbon monoxide in achieving “difficult” alkane oxidation was
shown by a competition experiment between ethane and ethanol, both in the pre-
sence and absence of carbon monoxide. In the absence of added carbon monoxide,
only ethanol was oxidized. When carbon monoxide was added, almost half of the
products were derived from ethane. Thus, the more inert ethane was oxidized only
in the presence of added carbon monoxide.
Studies indicate that the overall transformation encompasses three catalytic
steps in tandem (Scheme 6) [9a, 401. The first is the water-gas shift reaction
involving the oxidation of carbon monoxide to carbon dioxide with the simulta-
neous formation of dihydrogen. It is possible to by-pass this step by replacing
3.3.6.4 Electrophilic Pathways 1235
carbon monoxide with dihydrogen. The second catalytic step involves the combi-
nation of dihydrogen with dioxygen to yield hydrogen peroxide (or its equivalent).
The final step involves the metal-catalyzed oxidation of the substrate by hydrogen
peroxide (or its equivalent).
Whereas acetic acid was formed in good yield from ethane, the analogous for-
mation of formic acid from methane proceeded only in low yield because of the
general instability of the latter acid under the reaction conditions. Since formic
acid is a much less desirable product from methane than is methanol, the possi-
bility of halting the oxidation of methane at the methanol stage was examined.
Simply changing the solvent in the Pd-based catalytic system from water to a
mixture of water and a perfluorocarboxylic acid (some water is necessary for the
reaction; see Scheme 6) had no significant effect on product composition: formic
acid was still the principal product from methane. However, the addition of Cu’ or
Cu” chloride to the reaction mixture had a dramatic effect. Methanol and its ester
now became the preferred products, with virtually no acetic and little formic acid
being formed [40 b]. The activation parameters for the overall reaction determined
under the condition when the rate was first order in both methane and carbon
monoxide were: A = 2 X lo4 s&; E, = 15.3 kcal mol-I. Since methyl trifluoro-
acetate is both volatile and easily hydrolyzed back to the acid and methanol, it
should be possible to design a system where the acid is recycled and methanol
is the end product. Lee and co-workers have recently reported on the further
characterization of the catalyst in this bimetallic Pd/Cu system [41].
Free alkyl radicals appear not to be intermediates. Thus, primary C-H bonds
are at least as reactive (usually much more) than secondary, tertiary, or benzylic
C-H bonds, or C-H bonds a to an alcohol functionality. For example, alkane oxi-
dation proceeds much faster than the oxidation of the corresponding alcohol. Even
the relatively unselective HO. radical shows a significantly higher preference for
attack on secondary than on primary C-H bonds.
The reactivity pattern suggests the presence of a strongly electrophilic oxidant.
This is supported by the following observations [43]. For a series of para-substi-
tuted phenols, the rate of reaction decreased with increasing electronegativity of
the para substituent, with an approximately linear correlation between the electron
affinity of the substituent and the ratio of the log of the rate of oxidation of sub-
t I
stituted phenol to the parent phenol. This is consistent with an initial electrophilic
attack at the ring. Additionally, the ease of oxidation decreased in the order
(CH3)*S > (CH3)*S0 > (CH3)*S02,which further supports the conclusion that
the system acts as an electrophilic oxidant.
In the metallic Pd-based system, the role of the metal is two-fold. First, it gen-
erates hydrogen peroxide (or its equivalent) in accordance with Scheme 6 [9 a, 40,
42, 431. Second, it causes nonspecific over-oxidation of the organic substrate
using the hydrogen peroxide thus generated. This latter reaction is suppressed
when CuC12 is added. In the bimetallic Pd/CuCI*-based system, experiments
suggest that the principal role of metallic palladium is to generate hydrogen
peroxide in situ and the species responsible for the remote hydroxylation of the
substrate by hydrogen peroxide is Cu chloride [42].
In the second (slower) system, RhC13, in the presence of several equivalents of
C1- and 1- ions, was found to catalyze the direct functionalization of methane in
the presence of carbon monoxide and dioxygen at 80-85°C [44]. The reaction
proceeded in water to give acetic acid as the principal product [44a]. However,
a much higher rate was observed in a 6: 1 (v/v) mixture of perfluorobutyric acid
and water, the products being methanol and acetic acid [44 b]. It is possible to
form either methanol or acetic acid selectively by a simple change in the solvent
system. The ratio of alcohol derivative to the corresponding higher acid may be
assumed to be a function of the relative rates of nucleophilic attack versus carbon
monoxide insertion into a common Rh-alkyl bond (i. e., kNu/kco;see Scheme 7).
While, to a first-order approximation, kco is likely to be independent of the sol-
vent, kNu would depend on the nature of the nucleophile derived from the solvent.
Presumably, the perfluorobutyrate ion is a better nucleophile than water since
more of the alcohol derivative was formed in perfluorobutyric acid-water mixture
than in pure water. This also explains why acetic acid was once again the major
product when the perfluorobutyrate ion was tied up as the ester. Consistent with
the mechanistic scenario shown in Scheme 7 was also the observation that the
ratio of acetic acid to methanol derivative formed from methane increased with
increasing pressure of CO although the overall reaction was sharply inhibited at
high CO pressures.
In addition to Sen's work on the Rh-catalyzed oxidative carbonylation of
methane, Grigoryan has also reported a similar reaction in acetic acid [45]. Predic-
tably, the reaction rate is between that observed in pure water and in the perfluoro-
3.3.6.4 Electrophilic Pathways 1237
carboxylic acid-water mixture. Finally, Otsuka has reported the oxidative carbon-
ylation of methane to acetic acid by rhodium-doped iron phosphate [46]. The Pd/
Cu and the Rh-based systems show similar selectivity patterns that are, for the
most part, without precedent. For example, in both cases, methane is significantly
more reactive (at least five times) than methanol [9a, 40, 441. For the Rh-based
system, even methyl iodide was found to be less reactive than methane [44 b]!
A more interesting reactivity pattern exhibited by these two systems is their pre-
ference for C-C cleavage over C-H cleavage for higher alkanes [40b, 44bl.
Indeed, we are unaware of any other catalytic system that effects the oxidative
cleavage of alkane C-C bonds under such mild conditions. For example, the
Rh-based system converts ethane to a mixture of methanol, ethanol, and acetic
acid, with a ratio of products formed through C-H relative to C-C cleavage of
approx. 0.6 on a per-bond basis [44 b]. As with methanol, control experiments
indicated ethane is more reactive than ethanol. Additionally, neither ethanol nor
acetic acid is the precursor to methanol. Finally, part of the acetic acid is even
formed by initial C-C cleavage of ethane followed by carbonylation of the re-
sultant C1 fragment. For C4 and higher alkanes, C-C cleavage products were vir-
tually all that were observed; especially noteworthy was the formation of ethanol
from n-butane, which indicates that vicinal diols are not the precursors to the C-C
cleavage products. The above reactivity profile exhibited by the two systems,
together with other observations, appears to be inconsistent with the intermediacy
of free alkyl radicals in the oxidation process.
A curious aspect of the Pd- and Rh-based systems is that, apart from their abil-
ity to activate both dioxygen and the alkane, both require a co-reductant (carbon
monoxide) [40, 441. Thus, there is a striking resemblance to monooxygenases
[ 1I]. In nature, while the dioxygenases utilize the dioxygen molecule more effi-
ciently, it is the monooxygenases that carry out “difficult” oxidations, such as
alkane oxidations. In the latter, one of the two oxygen atoms of dioxygen is
reduced to water in a highly thermodynamically favorable reaction and the free
energy gained thereby is employed to generate a high-energy oxygen species,
such as a metal-oxo complex, from the second oxygen atom (eq. (14)). The
“Gif’ system of Barton [I81 is also designed on this premise. In at least the
Pd-based Sen system [40], the co-reductant, carbon monoxide, is employed to
generate dihydrogen (eq. (15)), the latter being formally equivalent to 2H’ + 2e-
that is employed in the biological systems (cf. eqs. (14) and (16)).
O2 + 2H+ + 2e- - H20 + [O] (14)
CO + H20 - COz + H2 (15)
0 2 + H2 - H20 + [O] (16)
How general is this requirement for a co-reductant (e. g., CO or H2) in achiev-
ing “difficult” catalytic hydrocarbon oxidations by dioxygen? Sen’s work has
provided two examples of catalytic systems that operate in this manner (i.e., as
monoxygenase analogs) [40, 441. There have been other recent publications on
catalytic systems for the oxidation of hydrocarbons, including olefins and aro-
1238 3.3 Special Products
matics, that also call for either CO or H2 as the coreductant [48]. While, from a
practical standpoint, it is more desirable for both oxygen atoms of O2 to be
used for substrate oxidation, with the exception of the Shilov system, there
appears to be no currently known catalytic system that operates as an artificial
“dioxygenase” under mild conditions toward “difficult” substrates, such as
those possessing unactivated primary C-H bonds.
3.3.6.5 Conclusions
While few of the catalytic systems discussed above meet the criteria for successful
commercial processes, it is clear that impressive progress has been made in recent
years in the field of alkane activation and functionalization. Who, for example,
would have believed that it is possible to functionalize methane in water at or
below 100 “C with reasonable turnover rates [40, 44]! A rich new area of organo-
metallic chemistry and catalysis that is both fundamentally interesting and useful
beckons. Future progress will depend on a better understanding of the organo-
metallic chemistry of metal complexes with nontraditional, “hard”, ligands (as
opposed to soft, easily oxidizable, ligands that are traditionally used for metal
complexes that catalyze “reductive” chemistry, such as hydrogenation and car-
bonylation [S]). Radically different reactivity patterns may be anticipated. For
example, Pt’” complexes of the type, PtCl,R2-, which are the proposed intermedi-
ates in alkane hydroxylation by the PtC12-PtCl;- combination, react with water
to form alcohols [37 a, 38 a, 491. The formation of an alcohol by hydrolysis implies
a Pt-C bond polarity that is the opposite of that normally observed for metal-
alkyls (metal-alkyls generally yield alkane and metal hydroxide upon hydrolysis).
References
[l] (a) M. G. Axelrod, A. M. Gaffney, R. Pitchai, J. A. Sofranko, in Natural Gas Conversion
11 (Eds.: H. E. Curry-Hyde, R. F. Howe), Elsevier, Amsterdam, 1994, p. 93; (b) C. D.
Masters, D. H. Root, E.D. Attanasi, Science 1991, 253, 146; (c) C. Starr, M.F. Searl,
S. Alpert, Science 1992, 256, 981.
[2] (a) J. March, Advanced Organic Chemistry, Wiley, New York, 1985, p. 620 and refer-
ences therein; (b) M.L. Poutsma, in Free Radicals (Ed.: J. K. Kochi), Wiley, New
York, 1973, Vol. 11, p. 159.
[3] G. Olah, Acc. Chem. Res. 1987, 20, 422.
[4] Reviews: (a) G. W. Parshall, S. D. Ittel, Homogeneous Catalysis, Wiley, New York, 1992,
p. 237; (b) J. A. Howard, in ref. [2 b], p. 3.
[5] D. E. Collins, F. A. Richey, in Riegel’s Handbook of Industrial Chemistry (Ed.: J. A.
Kent), Van Nostrand Reinhold, New York, 1992, p. 800.
[6] Reviews: (a) R. S. Drago, Coord. Chem. Rev. 1992, 117, 185; (b) L. I. SimBndi, Catalytic
Activation of Dioxygen by Metal Complexes, Kluwer Academic, Dordrecht, 1992, p. 74.
[7] (a) H. E. Bryndza, L. K. Fong, R. A. Paciello, W. Tam, J. E. Bercaw, J. Am. Chem. Soc.
1987, 109, 1444; (b) R.G. Bergman, Science 1984, 223, 902.
[8] Review: G. W. Parshall, S. D. Ittel, Homogeneous Catalysis, Wiley, New York, 1992.
References 1239
[9] General reviews on the problem of C-H activation and functionalization in solution: (a)
A. Sen, Acc. Chem. Res. 1998, 31, 550; (b) S.S. Stahl, J.A. Labinger, J.E. Bercaw,
Angew. Chem. Int. Ed. 1998, 37, 2181; (c) W.D. Jones, Top. Organomet. Chem.
1999, 3, 9 ; (d) F. Kakiuchi, S. Murai, Top. Organomet. Chem. 1999, 3, 47; (e) A. Sen,
Top. Organomet. Chem. 1999, 3, 81; (f) R. H. Crabtree, Chem. Rev. 1995, 95, 987;
(g) B. A. Amdtsen, R. G. Bergman, T.A. Mobley, T. H. Peterson, Acc. Chem. Res.
1995, 28, 154; (h) J. A. Labinger, Fuel Process. Technol. 1995,42, 325; (i) Selective Hy-
drocarbon Oxidation and Functionalization (Eds.: J. A. Davies, P. L. Watson, A. Green-
berg, J.F. Liebman), VCH, New York, 1990; (i) Activation and Functionalization of
Alkanes (Ed.: C.L. Hill), Wiley, New York, 1989; (k) A.E. Shilov, Activation of
Saturated Hydrocarbons by Transition Metal Complexes, D. Reidel, Dordrecht, 1984.
[lo] See ref. [9k], p. 125.
I l l ] Reviews: (a) S.E. Groh, M.J. Nelson, in ref. [9i], p. 305; (b) Oxygenuses and Model
Systems (Ed.: T. Funabiki), Kluwer, Dordrecht, 1997, Ch. 5-8; (c) J. S. Valentine, in Bio-
inorganic Chemistry (Eds.: I. Bertini, H. B. Gray, S. J. Lippard, J. S. Valentine), Univer-
sity Science Books, Mill Valley, CA, 1994, p. 253; (d) D. Mansuy, P. Battioni, in Bio-
inorganic Catalysis (Ed.: J. Reedijk), Marcel Dekker, New York, 1993, p. 395;
(e) L. Que, in Bioinorganic Catalysis (Ed.: J. Reedijk), Marcel Dekker, New York,
1993, p. 347; (f) Cytochrome P-450 (Eds.: T. Omura, Y. Ishimura, Y. Fujii-Kuriyama),
VCH, New York, 1993, p. 17; (g) K.E. Liu, S.J. Lippard, Adv. Inorg. Chem. 1995,
42, 263; (b) A.L. Feig, S. J. Lippard, Chem. Rev. 1994, 94, 759.
[ 121 Reviews: (a) Metalloporphyrins in Catalytic Oxidutions (Ed.: R. A. Sheldon), Marcel
Dekker, New York, 1994; (b) Metalloporphyrins Catalyzed Oxidations (Eds.: F. Monta-
nari, L. Casella), Kluwer, Dordrecht, 1994; (c) B. Meunier, in Catalytic Oxidations with
Hydrogen Peroxide as Oxidant (Ed.: G. Strukul), Kluwer, Dordrecht, 1992, p. 153.
[13] K. S. Suslick, in ref. [Sj], p. 219.
[I41 Reviews: (a) G. Strukul, in ref. [12c], p. 177; (b) C.L. Hill, in ref. [12c], p. 253;
(c) C.L. Hill, A.M. Khenkin, M.S. Weeks, Y. Hou, ACS Symp. Ser: 1993, 523, 67;
(d) R. A. Sheldon, Topics Cum Chem. 1993, 164, 21. Also see: (e) D. Mansuy, J.-F.
Bartoli, P. Battioni, D.K. Lyon, R.G. Finke, J. Am. Chem. Soc. 1991, 113, 7222;
(d) R. Neumann, M. Dahan, Nature 1997, 388, 353.
[I51 J. E. Lyons, P. E. Ellis, in ref. [12a], p. 297.
[16] M. W. Grinstaff, M. G. Hill, J. A. Labinger, H. B. Gray, Science 1994, 264, 1311.
[I71 N. Komiya, T. Naota, Y. Oda, S.-I. Murahashi, J. Mol. Catal. A: Chem. 1997, 117, 21.
1181 D. H. R. Barton, D. Doller, Acc. Chem. Res. 1992, 25, 504.
[ 191 A. S. Goldstein, R. S. Drago, J. Chem. Soc., Chem. Conzmun. 1991, 21.
[20] Y. Ishii, K. Matsunaka, S. Sakaguchi, J. Am. Chem. Soc. 2000, 122, 7390.
[21] R. H. Crabtree, S.H. Brown, C.A. Muedas, P. Krajnik, R.R. Ferguson, Adv. Chem. Ser:
1992, 230, 197.
[22] (a) Refs. [9c,g]; (b) W. D. Jones, F. J. Feher, Acc. Chem. Res. 1989, 22, 91.
[23] (a) X.-X. Zhang, B.B. Wayland, J. Am. Chem. Soc. 1994, 116, 7897; (b) B. B. Wayland,
S. Ba, A.E. Sherry, J. Am. Chem. Soc. 1991, 113, 5305.
[24] (a) F. Liu, E. B. Pak, B. Singh, C.M. Jensen, A. S. Goldman, J. Am. Chem. Soc. 1999,
121, 4086; (b) J.A. Maguire, A. Petrillo, A. S. Goldman, J. Am. Chem. Soc. 1992,
114, 9492; (c) J. A. Maguire, W.T. Boese, M. E. Goldman, A. S. Goldman, Coord.
Chem. Rev. 1990, 97, 179; (d) M. Tanaka, T. Sakakura, Adv. Chem. Sex 1992, 230,
181; (e) M. J. Burk, R. H. Crabtree, J. Am. Chem. Soc. 1987, 109, 8025.
[25] (a) A. J. Kunin, R. Eisenberg, Organometallics 1988, 7, 2124; (b) W. D. Jones, in ref.
[9i], p. 113.
[26] (a) H. Chen, S. Schlecht, T. C. Semple, J. F. Hartwig, Science 2000,287, 1995; (b) K. M.
Waltz, J. F. Hartwig, J. Am. Chem. Soc. 2000, 122, 11358.
1240 3.3 Special Products
[27] Reviews: (a) I. P. Rothwell, in ref. [9 i], p. 43; (b) P. L. Watson, in ref. [9 i], p. 79; (c) R. F.
Jordan, Adv. Organomet. Chem. 1991, 32, 325; (c) L.M. Slaughter, P.T. Wolczanski,
T.R. Klinckman, T.R. Cundari, J. Am. Chem. Soc. 2000, 122, 7953.
[28] Ref. [9 k], p. 142.
[29] R. A. Periana, D. J. Taube, E. R. Evitt, D. G. Loffler, P. R. Wentrcek, G. Voss, T. Masuda,
Science 1993, 259, 340.
[30] (a) A. Sen, M.A. Benvenuto, M. Lin, A.C. Hutson, N. Basickes, J. Am. Chem. Soc.
1994, 116, 998. Also see: (b) I. P. Stolarov, M. N. Vargaftik, D. I. Shishkin, I. I. Moiseev,
J. Chem. Soc., Chem. Cornmun. 1991, 938.
[31] R. A. Periana, D. J. Taube, S. Gamble, H. Taube, T. Satoh, H. Fujii, Science 1998,280,560.
[32] (a) T.M. Gilbert, I. Hristov, T. Ziegler, Organometallics 2001, 20, 1183; (b) H. Heiberg,
L. Johansson, 0. Gropen, 0.B. Ryan, 0. Swang, M. Tilset, J. Am. Chem. Soc. 2000,122,
10831; (c) P.E.M. Siegbahn, R. H. Crabtree, J. Am. Chem. Soc. 1996, 118, 4442.
[33] C. Jia, D. Piao, J. Oyamada, W. Lu, T. Kitamura, Y. Fujiwara, Science 2000, 287, 1992.
[34] (a) Y. Fujiwara, K. Takaki, Y. Taniguchi, Synlett 1996, 591; (b) K. Nakata, Y. Yamaoka,
T. Miyata, Y. Taniguchi, K. Takaki, Y. Fujiwara, J. Organomet. Chem. 1994, 473, 329;
(c) K. Nakata, T. Miyata, T. Jintoku, A. Kitani, Y. Taniguchi, K. Takaki, Y. Fujiwara,
Bull. Chem. Soc. Jpn. 1993, 66, 3755.
[35] (a) K. Nomura, S. Uemura, J. Chem. Soc., Chem. Cornmun. 1994, 129; (b) M.N.
Vargaftik, I. P. Stolarov, I. I. Moiseev, J. Chem. Soc., Chem. Cornmun. 1990, 1049.
[36] Review: A. Sen, Platinum Metals Rev. 1991, 35, 126.
[37] (a) A. C. Hutson, M. Lin, N. Basickes, A. Sen, J. Organornet. Chem. 1995, 504, 69;
(b) N. Basickes, A. Sen, Polyhedron 1995, 14, 197; (c) L.-C. Kao, A. Sen, J. Chem.
Soc., Chem. Commun. 1991, 1242; (d) A. Sen, M. Lin, L.-C. Kao, A.C. Hutson,
J. Am. Chem. Soc. 1992, 114, 6385.
[38 (a) G. A. Luinstra, L. Wang, S. S. Stahl, J. A. Labinger, J.E. Bercaw, J. Organomet.
Chem. 1995, 504, 75; (b) G.A. Luinstra, L. Wang, S. S. Stahl, J. A. Labinger, J.E. Ber-
caw, Organometallics 1994, 13, 755; (c) J. A. Labinger, A.M. Herring, D. K. Lyon, G. A.
Luinstra, J. E. Bercaw, I. T. Horvath, K. Eller, Organometallics 1993, 12, 895; (d) G. A.
Luinstra, J. A. Labinger, J. E. Bercaw, J. Am. Chem. Soc. 1993, 115, 3004.
[39 M. Lin, C. Shen, E. A. Garcia-Zayas, A. Sen, J. Am. Chem. SOC.2001, 123, 1000.
[40] (a) M. Lin, A. Sen, J. Am. Chem. Soc. 1992, 114, 7307; (b) M. Lin, T. E. Hogan, A. Sen,
J. Am. Chem. Soc. 1997, 119, 6048.
[41] E.D. Park, S . H . Choi, J.S. Lee, J. Catal. 2000, 194, 33.
[42] C. Shen, E. A. Garcia-Zayas, A. Sen, J. Am. Chem. SOC.2000, 122, 4029.
[43] A. Pifer, T. Hogan, B. Snedeker, R. Simpson, M. Lin, C. Shen, A. Sen, J. Am. Chem.
Soc. 1999, 121, 7485.
[44] (a) M. Lin, A. Sen, Nature 1994, 368, 613; (b) M. Lin, T.E. Hogan, A. Sen, J. Am.
Chem. Soc. 1996, 118, 4574.
[45] (a) E. G. Chepaikin, G. N. Boyko, A. P. Bezruchenko, A. A. Leshcheva, E. H. Grigoryan,
J. Mol. Cat. A: Chem. 1998, 129, 15; (b) E.G. Chepaikin, A.P. Bezruchenko, A.A.
Leshcheva, G.N. Boiko, I.V. Kuzmenkov, E.H. Grigoryan, A.E. Shilov, J. Mol. Cat.
A: Chem. 2001, 169, 89.
[46] Y. Wang, M. Katagiri, K. Otsuka, J. Chem. Soc., Chem. Commun. 1997, 1187.
[47] I. Yamanaka, M. Soma, K. Otsuka, Chemistry Lett. 1996, 565.
[48] Representative examples: (a) I. Tabushi, Coord. Chem. Rev. 1988, 86, 1 ; (b) M. Otake,
Chemtech 1995, 36; (c) T. Miyake, M. Hamada, Y. Sasaki, M. Oguri, Appl. Catal. A:
General 1995, 131, 33; (d) T. Teranishi, N. Toshima, J. Chem. Soc., Dalton Trans.
1995, 979; (e) Y. Wang, K. Otsuka, J. Catal. 1995, 155, 256.
[49] L. A. Kusch, V.V. Lavrushko, Yu. S. Misharin, A.P. Moravsky, A.E. Shilov, Nouv. J.
Chim. 1983, 7, 729.
Applied Homogeneous Catalysis with Organometallic Compounds
Edited by B. Cornils and W. A. Herrmann
Copyright 0 Wiley-VCH Verlag GmbH, D-69469 Weinheim, 2002
3.3.7.1 Introduction
When P. L. Pauson et al. reported in 1971 the surprising formation of cyclopent-2-
en- 1-ones from precursor compounds as simple as carbon monoxide, olefins, and
alkynes [l], there was hardly any hope of catalytic procedures to come. Rather, an
almost stoichiometric amount of octacarbonyldicobalt CO*(CO)~ was necessary
to achieve this obviously metal-mediated C-C coupling reaction. Three car-
bon-carbon bonds form during this remarkable process (eq. (1)). Typical reaction
conditions were heating in suitable solvents such as isooctane or toluene. In most
cases, the easily available alkyne complexes 1 were reacted at 60-120 OC, usually
in an atmosphere of carbon monoxide, with the corresponding alkene (eq. (2)). So
far, dicobaltoctacarbonyl has been the mediator reagent of choice. However, good
results were also reported with other organometallic compounds. For example,
yields up to 80 % resulted from the first intramolecular Pauson-Khand reactions
(PKRs) that were mediated by R u ~ ( C O )[34].
,~
RZ
I
R'
1
The PKR represented by eq. (1) and - in more general terms - eq. ( 3 )
has a number of advantages for the synthetic organic chemist. There are many
natural products that contain cyclopentenone units. Three C-C-bonds are
sequentially formed around one (or several?) cobalt centers. There is a high
degree of regioselectivity (vide infru). Particularly, the larger of the two alkyne
substituents (RL) prefers the a-position of the carbonyl group. Beyond that,
asymmetric varieties in inter- and intramolecular PKRs are possible. In the
meantime, catalytic versions with decent activities but excellent selectivities are
available [2-4].
1242 3.3 Special Products
RS
R’ R3
RS r R L + )=( + C O -
RL
(3)
R2 R4
f
0
R3
S = small
substituent
L = large
The key disadvantage of the PKRs is the multiplicity of reactions that carbonyl-
cobalt complexes can undergo with olefins and alkynes. The majority of thermal
degradation products, e. g. cluster compounds, are not or only slightly reactive in
the desired C-C coupling reactions. Therefore, the yields of many PKRs were
disappointingly low. An improvement was the use of amine N-oxides R,N+O
that effect easy CO elimination to form vacant coordination sites at cobalt [5].
This is a version of the so-called Hieber base reaction. A significant acceleration
of the PKR was thus achieved (in hours instead of days). Note that the CO elim-
ination from CO*(CO)~ is thought to be the rate-determining step of the PKR se-
quence. Presumably the best protocol for the stoichiometric PKR was recently
presented by Sugihara et al. [6], who added organic amines to the reaction mix-
tures. After several minutes, excellent yields were obtained in PKRs following
eqs. (4) and (5).
Bu
10-15 min
92-94%
-
I
c0Z(c0)6 Ph
P
-/h
20-30 rnin
89-90%
+ H2C=CH2 + CO
98-99 % regioselectivity
299 % conversion
Scheme 1 48 % isolated yield
sc co2 E
Et02C t o \ 2 c (6)
~ ~
Good yields also resulted from the photoactivation of C O ~ ( C Oat) ~only low
CO pressure [ll]. However, from experience with the photochemistry of this
particular class of metal carbonyl compounds there is not the slightest chance
of an upscaled application of this procedure.
E$\'' -
-
+
co
(1 bar)
- h'v
1244 3.3 Special Products
_.
/ -
X R + co * x&o
L toluene
12-16 h, 90°C
H (8)
85-94 % yield
74-96 % ee
X /J
b
M = Zr. Ti
Scheme 2 4
d.s. a w l I
yield 63%
dR* x
0 2
C O ~ ( C O toluene,
)~,
90°C, 1h
52-80% yield
iR
78%
*) N-methyl-morpholine-N-oxide (NMO)
CH2CIzI 0-25°C I CO~(CO),
-Co(CO),
60”C, 4h (14)
v 55-70%
from Co2(CO), and
MeCECMe
Steric effects play a major role in the selectivity of the PK cyclization, too. This
can be seen especially with highly unsymmetrically substituted alkynes : the large
substituent L preferentially shows up adjacent to the carbonyl functionality
(Figure 1).
There is a plausible mechanistic proposal for the standard PKR on the basis of
C O ~ ( C Oas
) ~mediator and/or catalyst. Clearly the well-known p-alkyne dicobalt
0
Figure 1. Effect of ligand structure.
1248 3.3 Special Products
l-heptyne
(CO)&o- Co(C0)d
R - b o
co 4
Scheme 4
h
co &
LR
cyc013
- Co(CO),
dR
R QR II
5
R
6
F
R d. 7
R
8
0 0
9 10
1250 3.3 Special Products
3.3.7.8 Outlook
Compared with the status reported in ref. [4 d], significant progress has been made
in the quasi-catalytic PK approach, particularly in the synthesis of natural prod-
ucts. In addition, the regio- and stereoselectivity has been improved by various
additives such as specific solvents, drop-in ligands (e. g., chiral amine oxides),
and combinations of cobalt salts with reducing agents (e. g., Co(acac),/Na[BH,]
or CoBrJZn) (cf. [34, 351). The greatest challenge, however, remains a truly
catalytic version of this unique triple C-C coupling process. It is clear that the
chemistry occurring around the mediator metal, so far most efficiently cobalt,
must become more favorable. In particular, the degradation of the active carbonyl-
cobalt species with its detrimental effect upon the catalytic performance must be
avoided. Much scientific imagination should be applied to the design of a (binuc-
lear) cobalt complex exhibiting an anchoring ligand to stabilize the system toward
the formation of clusters and the bulk metal. Bimetallic catalysts taking care of the
different types of C-C coupling chemistry combined in PKRs are another pos-
sibility for a solution for the as-yet poor catalytic performance. Supercritical
reaction conditions [36] should be given further attention, too.
References
[I] (a) I. U. Khand, G. R. Knox, P. L. Pauson, W. E. Watts, J. Chem. Soc., Chem. Commun.
1971, 36; (b) I. U. Khand, G. R. Knox, P. L. Pauson, W.E. Watts, J. Chem. Soc., Perkin I
1973, 975; (c) I . U . Khand, G.R. Knox, P.L. Pauson, W.E. Watts, M.I. Foreman,
J. Chem. Soc., Perkin I 1973, 977; (d) P. L. Pauson, I. U. Khand, Ann. NY Acad. Sci.
1977, 295, 2.
[2] (a) N. E. Schore, Chem. Rev. 1988, 88 1081; (b) N. E. Schore, in Comprehensive Organic
Synthesis (Eds.: B. M. Trost, I. Fleming, L. A. Paquette), Vol. 5, Pergamon, Oxford, 1991:
(c) N. E. Schore, Org. React. 1991, 40, 1.
131 (a) L. S. Hegedus, Organische Synthese mit Ubergangsrnetallen, VCH, Weinheim, 1995;
(b) R. Noyori, Asymmetric Catalysis in Organic Synthesis, Wiley, New York, 1994;
(c) P.L. Pauson, Tetrahedron 1985, 41, 5855; (d) P.L. Pauson, in Organometullics in
Organic Synthesis (Eds.: A. de Meijere, H. tom Dieck), Springer, Berlin, 1987, p. 233:
(e) N. E. Schore, Org. React. 1991, 40, 1.
[4] Recent review articles: (a) A. J. Fletches, S. D. R. Chustie, J. Chem. Soc., Perkin Trans.
I , 2000,1657; (b) 0. Geis, H . G . Schmalz, Angew. Chem. 1998,/10,955; Angew. Chem.
Int. Ed. 1998, 37, 911; (c) K.M. Brummond, J.L. Kent, Tetrahedron 2000 56, 3263;
(d) V. Rautenstrauch, in: Applied Homogeneous Catal~ysiswith Orgunometullic Com-
pounds (Eds.: B. Cornils, W. A. Herrmann), I st ed., Wiley-VCH, Weinheim, 1996.
1.51 (a) S. Shambayati, W.E. Crowe, S.L. Schreiber, Tetrahedron Lett. 1990, 31, 5289;
(b) N. Jeong, Y. K. Chung, B. Y. Lee, S. H. Lee, S.-E. Yoo, Synlett 1991, 204; (c) A. R.
Gordon, C. Johnstone, W. J. Kerr, Synlett 1996, 1083.
[6] (a) T. Sugihara, M. Yamada, H. Ban, M. Yamaguchi, C. Kaneko, Angew. Chem. 1997,
109, 2884; Angew. Chem. Int. Ed. Engl. 1997, 36, 2801; (b) T. Rajesh, M. Periasamy,
Tetrahedron Lett. 1998, 39, 117.
[7] V. Rautenstrauch, P. MCgard, J. Conesa, W. Kiister, Angew. Chem. 1990, 102, 1441;
Angew. Chern. Int. Ed. Engl. 1990, 29, 1413.
References 125 1
[32] Reviews: (a) E.P. Demole, in Fragrance Chemistry: The Science of the Sense of
Smell (Ed.: E.T. Theimer), Academic Press, New York, 1982, p. 374; (b) G. Ohloff,
Riechstoffe und Geruchssinn: Die molekulare Welt der Dufte, Springer, Berlin, 1990,
pp. 149-152.
[33] D. A. Dobbs, K. P. M. Vanhessche, E. Brazi, V. Rautenstrauch, J.-Y. Lenoir, J.-P.
Gentt, S.H. Bergens, Angew. Chem. 2000, 112, 2080; Angew. Chem. Int. Ed. 2000,
39, 1992.
[34] T. Kondo, N. Suzuki, T. Okada, T. Mitsudo, J . Am. Chem. Soc. 1997, 119, 6187.
[35] M. Hayashi, Y. Hashimoto, Y. Yamamoto, I. Usuki, K. Saigo, Angew. Chem. 2000, 112,
645; Angew. Chem. Int. Ed. 2000, 39, 631;
[36] Review: P.G. Jessop, T. Ikariya, R. Noyori, Chem. Rev. 1999, 99, 475.
3.3.8.1 Introduction
The transition metal-catalyzed cyclotrimerization of acetylene (eq. (1)) was
discovered by Berthelot [ 11 back in the mid-19th century using heterogeneous
systems.
3 HC-CH -0
cat'
The merits of homogeneous catalysts in this field were demonstrated most con-
vincingly by Reppe [2]. In 1973, Yamazaki and Wakatsuki [3] first reported the
homogeneous catalytic cycloaddition of alkynes and nitriles. Since then Vollhardt
[4] has developed a number of elegant synthetic organic applications. Bonnemann
and co-workers [5] focused their work on the development of highly reactive
organocobalt catalyst for the homogeneous synthesis of a-substituted pyridines
according to eq. (2).
[32] Reviews: (a) E.P. Demole, in Fragrance Chemistry: The Science of the Sense of
Smell (Ed.: E.T. Theimer), Academic Press, New York, 1982, p. 374; (b) G. Ohloff,
Riechstoffe und Geruchssinn: Die molekulare Welt der Dufte, Springer, Berlin, 1990,
pp. 149-152.
[33] D. A. Dobbs, K. P. M. Vanhessche, E. Brazi, V. Rautenstrauch, J.-Y. Lenoir, J.-P.
Gentt, S.H. Bergens, Angew. Chem. 2000, 112, 2080; Angew. Chem. Int. Ed. 2000,
39, 1992.
[34] T. Kondo, N. Suzuki, T. Okada, T. Mitsudo, J . Am. Chem. Soc. 1997, 119, 6187.
[35] M. Hayashi, Y. Hashimoto, Y. Yamamoto, I. Usuki, K. Saigo, Angew. Chem. 2000, 112,
645; Angew. Chem. Int. Ed. 2000, 39, 631;
[36] Review: P.G. Jessop, T. Ikariya, R. Noyori, Chem. Rev. 1999, 99, 475.
3.3.8.1 Introduction
The transition metal-catalyzed cyclotrimerization of acetylene (eq. (1)) was
discovered by Berthelot [ 11 back in the mid-19th century using heterogeneous
systems.
3 HC-CH -0
cat'
The merits of homogeneous catalysts in this field were demonstrated most con-
vincingly by Reppe [2]. In 1973, Yamazaki and Wakatsuki [3] first reported the
homogeneous catalytic cycloaddition of alkynes and nitriles. Since then Vollhardt
[4] has developed a number of elegant synthetic organic applications. Bonnemann
and co-workers [5] focused their work on the development of highly reactive
organocobalt catalyst for the homogeneous synthesis of a-substituted pyridines
according to eq. (2).
This system may be recommended for the quick exploration of new synthetic
applications in research laboratories which do not specialize in organometallic
techniques because the cobalt salts can be used in the hydrated form under air,
and no sophisticated ligands are necessary. Cobalt(1) halide complexes of the
type [XCoL3] having a moderate activity in the synthesis of 2-alkylpyridines
are also easily accessible (eq. (3)) [19].
bR
’T’
co
T co R
1 2
=B-R R
R I
co co 5
3 4
3.3.8.3.1 Pyridine
The parent compound has been prepared under mild conditions using the homo-
geneous $-1-phenylborininatocobalt cod ( 1,5-~yclooctadiene)catalyst (eq. (2),
R = H) [26]. However, the turnover number was very limited (about 100). The
strong incentive for further developments lies in the fact that both HCN and
acetylene are cheap bulk chemicals in industry. The introduction of boron into
the carbocyclic ligand attached to the cobalt enhances the catalytic activity consid-
erably, probably via the suppression of the protolytic 1,4-addition of HCN to the
olefinic cobaltacycle; the resulting cyamo-substituted 1,3- dienes cannot be dis-
placed from the cobalt center by ace1.ylene and the catalytic cycle is stopped
(eq. (4)).
CN
I
4 H2C-CH2 + 4 [Pd(hlH&]2'
rn
The preferred catalysts for the one-step co-cyclization of acetylene and
acetonitrile (or alkyl cyanides in general) to give a-picoline (or 2-alkylpyridines)
are $-Cp-cobalt cod or ~5-trimethylsilyl-Cp-cobaltcod (eq. (2)). The a-picoline
synthesis is best performed in pure nitrile without any additional solvent [5 d].
1256 3.3 Special Products
+ HCHO - Q/ (7)
R3
Ri = H, alkyl, aryl, COOMe, etc., R’ # R2 # R3
The reaction of monosubstituted alkynes with nitriles (see eq. (9)) gives a mix-
ture of isomeric trialkylpyridines (collidines). Collidines have been prepared using
$-Cp-cobalt cod at 130 “C with high turnover numbers [5 d, h].
The catalytic reaction may also be carried out using two different alkynes. For
example, the co-cyclization of acetylene and propyne with acetonitrile yields a
mixture of dimethylpyridines (lutidines) in addition to a-picoline and the isomeric
collidines. The co-cyclization, however, turned out to be nonselective. For experi-
mental details see [5 g]. The cobalt-calalyzed co-cyclization of benzonitrile and
acetylene at $-Cp-cobalt cod gives 2-phenylpyridine in high yield.
The most interesting application from an industrial point of view is the cobalt-
catalyzed one-step synthesis of 2-vinylpyridine from acetylene and acrylonitrile
(eq. (10)). In this way the fine chemical can be manufactured using equal amounts
by weight of the comparatively inexpensive components, acetylene and acryloni-
trile. The 2-vinylpyridine synthesis must be carried out in pure acrylonitrile below
130-1 40 OC, otherwise acrylonitrile and the product 2-vinylpyridine undergo
thermal polymerization [34]. Therefore only very active catalysts can be applied
in the reaction of eq. (10). The best results were obtained using y6-l-phenyl-
borininatocobalt cod as the catalyst (productivity: 2.78 kg 2-vinylpyridine per g
cobalt [5 el.
The outlet for 2-vinylpyridine is the manufacture of copolymers for the use in
tire cord binders [35]. 2-Vinylpyridine is also an additive in dyeing processes for
acrylic fibers: 1-5 9% of copolymerized 2-vinylpyridine provides the reactive sites
for the dye.
2HCECH + NCS-CH3 O S , C H 3
1258 3.3 Special Products
3.3.8.3.4 Bipyridines
The industrial route for 2,2’-bipyridyl consists in the dehydrodimerization of
pyridine on Raney nickel using a process developed by Imperial Chemical Indus-
tries [41]. 2,2’-Bipyridyl reacts with ethylene bromide to give 1,l ’-ethylene-2,2’-
bipyridylium dibromide (diquat, which is widely used as a herbicide).
The cobalt-catalyzed synthesis enables 2,2’-bipyridyl to be prepared directly
from 2-cyanopyridine and acetylene in a 72 % yield with a 2-cyanopyridine con-
version of 21 % (eq. (13)) [5d].
+ SHCZCH
3.3.8.3.5 Miscellaneous
An interesting variation is the reaction of a,w-diynes on $-Cp-cobalt diene com-
plexes. 1,7-Octadiyne initially undergoes an intramolecular process to give, in the
presence of an excess of nitrile, derivatives of tetrahydroisoquinoline (eq. ( 14)).
Me3Si-C-C
To\C-C--SiMe3 + H3C-CN -
[Col ‘$xl--
Me3Si N
H o f i H
N+
I
H CI-
(15)
3.3.8.3 Five- and Six-Membered Heterocycles 1259
6-Heptyne nitrile was incorporated into the indole system giving a pyridine
derivative related to the ergot alkaloids [47].
3.3.8.3.6 Dihydroindoles
The cobalt-catalyzed co-cyclization of alkynes with heterofunctional substrates is
not limited to nitriles. $-Cp-cobalt l-ialf-sandwich complexes are capable of
co-oligomerizing alkynes with a number of C=C, C=N, C=O, or C=S bonds in
a Diels-Alder-type reaction. Chen has observed that these cycloadditions are
best performed in the presence of a Ismall amount of ketones or esters [48].
This modified cycloaddition may be used for the formation of dihydroindole
systems at the y'-Cp-cobalt catalyst (eql. (17)).
R
R = COOMe I
R
Similar cycloaddition reactions of C=C bonds have been described starting
from substituted pyrrole and imidazole derivatives (eq. (1 8)) [49].
R'
\ I n
Ph
Ph
Ph&; * ~
Ph
I
R
R = alkyl, aryl; X = 0,s, Se
3.3.8.4 S x - and Eight-Membered Carbocycles 1261
R R
k R
R = alkyl, aryl, COOMe, etc.
1,2,4- and 1,3,5-trisubstituted benzenes are formed (eq. (23)). For example, a
chromium(V1) catalyst trimerizes propyne to give pseudocumene and mesitylene
in a 4: 1 ratio [57]. The cyclotrimerization of 1-hexyne, 1-octyne, methyl propio-
late, and phenylacetylene at organorhodium half-sandwich complexes was inves-
tigated by Ingrosso and co-workers [ 13 b]. In the case of the alkyl-substituted ace-
tylenes the regioselectivity of the trimerization was found to be independent of the
rhodium catalyst applied. The cyclization of methyl propiolate at the y5-Flu-rho-
dium catalyst gave a higher proportion of the symmetrically substituted benzene
derivatives than were found at the y5-Ind-rhodium complex. The $-Ind-rhodium-
bis(ethy1ene) complex was found to be unusually selective in the cyclotrimeri-
zation of 3,3-dimethyl-l-butyne, giving a 76 % yield of 1,2,4-tri-t-butylbenzene
[58]. The 1,3,5-isomer is available from 3,3-dimethyl-l-butyne in the presence
of PdC12 [59]. This type of catalytic alkyne reaction has been reviewed by Maitlis
[60]. The mechanism for the trimerization of disubstituted alkynes at Mo or W
vinyl complexes was studied by Davidson et al. [61]. They found two different
reaction pathways which were dependent on the substituents at the vinyl groups
and the acetylene.
The regiochemical product distribution of the co-cyclization of two or three
different alkynes occurs statistically. In some cases carefully controlled reaction
conditions allow isolation of a main product from mixed cyclotrimerizations.
For example, 1,2,3,4-tetraphenyl-5,6-diethylbenzene can be obtained from
cobalt-catalyzed reaction of tolane and 3-hexyne in good yield [62]. The first
example of an intermolecular, regiospecific cross-benzannulation reaction cata-
lyzed by Pd(PPh& was reported by Yamamoto [63]. The reaction of 2-alkyl-
but-1-ene-3-yne with disubstituted diynes leads exclusively in high yields to
1,4-diaIkyl-2-ethynylbenzene.No other isomers are formed. The selective syn-
thesis of radiolabeled toluene and p-xylene via co-cyclotrimerization was obtained
using a heterogeneous chromium catalyst described in [57, 641.
Instead of a second or third alkyne, an alkene C=C double bond may be in-
corporated into the cyclotrimerization reaction. Iron [65], rhodium [66], nickel
[67], palladium [68], or cobalt [69] catalysts have been used to form cyclohexa-
dienes. However, the preparative use of this catalytic co-cyclization is disturbed
by consecutive side reactions of the resulting dienes such as cycloaddition or
dehydrogenation. Itoh, Ibers and co-workers [70] have reported the straight
palladium-catalyzed co-cyclization reaction of C2(C02Me)2 and norbornene
(eq. (24)).
R = COOMe d 'R
(25)
-
Intramolecular cyclohexadiene syntheses have been developed by Vollhardt
[74]. Enediynes with a terminal double bond react in isooctane at 100 "C in the
presence of $-Cp-cobalt dicarbonyl giving a three-ring system [75] according
to eq. (26).
-SiMe3
SiMe3
Supercritical water exhibits better solvent properties for apolar organic com-
pounds than water itself and was applied by Jerome and Parsons [79] as well
as Dinjus and co-workers [80] as the solvent for the Co-mediated cyclotrimeriza-
tion of monosubstituted acetylenes to benzene derivatives. Eaton et al. published
the cyclotrimerization of acetylenes bearing functional groups in a watedmethanol
(80:20) mixture using an R-Cp cobalt cod complex as the catalyst. The water
solubility of the Co complex was achieved by the special substituent
R=CO(CH2)2CH20H on the Cp ligand [81].
1264 3.3 Special Products
3.3.8.4.2 Phenylenes
o-Diethynylbenzene, available from o-diiodobenzene, can easily co-cyclize with
internal alkynes to 2,3-disubstituted diphenylenes [82] with y5-Cp-cobalt dicar-
bony1 as the catalyst (eq. (28)).
3.3.8.4.3 Cyclooctatetraenes
As early as 1948, Reppe et al. reported the discovery of the “cyclic polymerization
of acetylene” to cyclooctatetraene (eq. (29)) using nickel catalysts [84]. This dis-
covery represented a true landmark in transition metal catalysis.
References
[ I ] M. Berthelot, Liebigs Ann. Chem. 1866, 141, 173.
[2] (a) W. Reppe, Chemie und Technik der Acetylen-Druck-Reaktionen, 2nd ed., VCH,
Weinheim, 1952; (b) J. W. Copenhaver, IM.H. Bigelow, Acetylene and Carbon Monox-
ide Chemistry, Reinhold, New York, 19419; (c) C. W. Bird, Transition Metal Intermedi-
Utes in Organic Synthesis, Academic Press, New York, 1967.
[3] (a) H. Yamazaki, Y. Wakatsuki, Tetruhea'ron Lett. 1973, 3383; (b) H. Yamazaki, Y. Wa-
katsuki, f . Organomet. Chem. 1977, 139, 157; (c) Y. Wakatsuki, H. Yamazaki, f . Orga-
nomet. Chem. 1977, 139, 169; (d) Y. Wakatsuki, H. Yamazaki, J. Chem. Soc., Dalton
Trans. 1978, 1278.
[4] (a) K. P. C. Vollhardt, Ace. Chem. Res. 11977, 10, 1; (b) A. Naiman, K. P. C. Vollhardt,
Angew. Chem. 1977, 89, 758; Angew. Chem., Int. Ed. Engl. 1977, 16, 708; (c) J. R.
Fritch, K. P. C. Vollhardt, Angew. Chem. 1980, 92, 570; Angew. Chem., Int. Ed. Engl.
1980, 19, 559; (d) G. Ville, K. P. C. Vollhardt, M. J. Winter, J. Am. Chem. Soc. 1981,
103, 5267; (e) J. P. Tane, K. P. C. Vollhardt, Angew. Chem. 1982, 94, 642; Angew.
Chern. Int. Ed. Engl. 1982, 21, 617; ( f ) J . R. Fritch, K. P. C. Vollhardt, Orgunometallics
1982, I , 590; (g) J. S. Drage, K. P. C. Vollhardt, Orgunometallics 1982, I , 1545; (h) D. J.
Brien, A. Naiman, K. P. C. Vollhardt, J. Am. Chem. Soc. 1982, 104, 133.
[5] (a) H. Bonnemann, R. Brinkmann, H. Schenkluhn, Synthesis 1974, 575; (b) Studien-
gesellschaft Kohle mbH (H. Bonnema.nn, H. Schenkluhn), US 4.006.149 (1975);
(c) H. Bonnemann, Angew. Chem. 1978. 90, 517; Angew. Chem., Int. Ed. Engl. 1978,
17, 505; (d) H. Bonnemann, W. Brijoux, Asp. Homogeneous Cutul. 1984, 5, 75;
(e) H. Bonnemann, W. Brijoux, R. Brinkmann, W. Meurers, R. Mynott, W. von Philips-
born, T. Egolf, J. Orgunomet. Chem. 1984,272, 231; (0H. Bonnemann, Angew. Chem.
1985, 97, 264; Angew. Chem., Int. Ed. Engl. 1985, 24, 248; (g) H. Bonnemann,
W. Brijoux, Adv. Heterocycl. Chem. 1990, 48, 177; (h) J. S. Viljoen, J. A. K. du Plessis,
J. Mol. Cutul. 1993, 79, 75; (i) J. A. K. do Plessis, J. S. Viljoen, J. Mol. Cutul. A: Chem.
1995, 99, 7 1.
[6] N. E. Schore, Chem. Rev. 1988, 88, 1081.
[7] (a) F. W. Hoover, 0. W. Webster, C. T. Handy, J. Org. Chem. 1961, 26, 2234;
(b) B. Franzus, P. J. Canterino, R. A. CVickliffe, J. Am. Chem. Soc. 1959, 81, 1514;
(c) Studiengesellschaft Kohle mbH (K. Ziegler), DE 1.233.374 (1967), GB 831.328
(1960); (d) J. J. Eisch, W. C. Kaska, 1. Am. Chem. Soc. 1966, 88, 2213; (e) E. F.
Lutz, J. Am. Chem. Soc. 1961, 83, 2551 ; (f) A. F. Donda, G. Moretti, J. Org. Chem.
1966, 31, 985; (g) T. Masuda, Y.-X. Deng, T. Higashimura, Bull. Chem. Soc. Jpn.
1983,56, 2798; (h) V. A. Sergeev, Y. A. Chernomordik, V. S. Kolesov, V. V. Gavrilenko,
V. V. Korshak, Zh. Org. Khim. 1975, 11, 777; (i) W. Schonfelder, G. Snatzke, Chem.
Ber: 1980, 113, 1855; (j) V. 0. Reichsfel'd, B. I. Lein, K. L. Makovetskii, Dokl.
Akud. Nauk. SSSR 1970, 190, 125; (k) C. J. Baddeley, R. M. Ormerod, A. W. Stephen-
son, R. M. Lambert, J. Phys. Chem. 1995, 99, 5146.
[8] (a) U. KrLierke, W. Hiibel, Chem. Ber: 196,1,94, 2829; (b) H. Hopff, A. Gati, Helv. Chim.
Arta 1965, 48, 509; (c) W. Reppe, H. Vetter, Liebigs Ann. Chem. 1953, 133, 585;
(d) U. Kriierke, C. Hoogzand, W. Hiibel, Chem. Ber: 1961, 94, 2817.
[9] (a) M. Tsutsui, H. Zeiss, J. Am. Chem. Soc:. 1959, 81, 6090; (b) W. Herwig, W. Metlesics,
H. Zeiss, J. Am. Chem. Soc. 1959, 81, 6203; (c) H. Zeiss, M. Tsutsui, J. Am. Chem. Soc.
1959, 81, 6255; (d) H. P. Throndesen, W. Metlesics, H. Zeiss, J. Orgunomet. Chem.
1966, 5, 176.
[lo] G. N. Schrauzer, Chem. Bel: 1961, 94, 1403.
[11] (a) A. T. Blomquist, P. M. Maitlis, J. Am. Chem. Soc. 1962, 84, 2329; (b) P. M. Maitlis,
D. Pollock, M. L. Games, M. J. Pride, Can. J. Chem. 1965, 43, 470.
1266 3.3 Special Products
[41] (a) G. M.Badger, W. H. F. Sasse, Adv. Heterocycl. Chem. 1963, 2, 179; (b) M. A. E.
Hodgson, Chem. Ind. (London) 1968. 49; (c) L. A. Summers, The Bipyridiniurn
Herbicides, Academic Press, New York, 1980.
[42] H. Bonnemann, R. Brinkmann, Synthesis 1975, 600.
[43] A. Naiman, K. P. C. Vollhardt, Angew. Chem. 1977, 89, 758; Angew. Chem., Int. Ed.
Engl. 1977, 16, 708.
[44] R. E. Geiger, M. Lalonde, H. Stoller, K. Schleich, Helv. Chim. Acta 1984, 67, 1274.
[45] (a) K. P. C. Vollhardt, J. E. Bercaw, R. Ci. Bergman, J. Am. Chem. Soc. 1974, 96, 4996;
(b) C. A. Pamell, K. P. C. Vollhardt, Tetrahedron 1985, 41, 5791 ; (c) K. P. C. Vollhardt,
Lect. Heterocycl. Chem. 1987, 9, 59.
[46] (a) D. J. Brien, A. Naiman, K. P. C. Vollhardt, Chem. Soc., Chem. Commun. 1982, 133;
(b) K. P. C. Vollhardt, Lect. Heterocycl. Chem. 1987, 9, 60.
[47] K. P. C. Vollhardt, f l t h Int. Congr: Heterocycl. Chem. Heidelberg, 1987.
[48] H. Bonnemann, X. Chen, Proc. Swiss Chern. Soc. Autumn Meet, 1987, Bem, 1987, 39.
[49] (a) G. S. Sheppard, K. P. C. Vollhardt, J. Org. Chem. 1986, 51, 5496; (b) R. Boese, H.-J.
Knolker, K. P. C. Vollhardt, Angew. Chem. 1987, 99, 1067; Angew. Chem., Int. Ed. Engl.
1987, 26, 1035.
[50] (a) R. B. Woodward, M.P. Cava, W. D. Ollis, A. Hunger, H. U. Daeniker, K. Schenker,
Tetrahedron 1963, 19, 247; (b) D. B. Grotjahn, K. P. C. Vollhardt, J. Am. Chem. Soc.
1986, 108, 2091; (c) K. P. C. Vollhardt, Lect. Heterocycl. Chem. 1987, 9, 61.
[SI] (a) H. Yamazaki, Y. Wakatsuki, Kagaku Sosetsu 1981,32, 161; (b) H. Yamazaki, J. Synth.
Org. Chem. 1987, 45, 244.
[52] (a) R. A. Earl, K. P. C. Vollhardt, J. Am. Chem. Soc. 1983, 105, 6991; (b) P. Diversi,
G. Ingrosso, A. Lucherini, S. Malquori, J. Mol. Catul. 1987, 40, 267.
(531 S . T. Flynn, S. E. Hasso-Henderson, A. W. Parkins, J. Mol. Catal. 1985, 32, 101.
[54] M. Kajitani, T. Suetsugu, A. Igarashi, T. Akiyama, A. Sugimori, H. Bonnemann, 30th
Symp. Organomet. Chem., Kyoto, Japan, 1983, Abstr. A206.
[55] (a) M. Kajitani, T. Suetsugu, A. Igarashi, T. Akiyama, A. Sugimori, J. Organomet.
Cheme. 1985, 293, C15; (b) M.Kajitaini, R. Ochiai, N. Kobayashi, T. Akiyama, A.
Sugimori, Chem. Lett. 1987, 245.
[56] S. W. Benson, Thermochemical Kinetics, Wiley, New York, 1968.
[57] R. A. Femeri, A. P. Wolf, J. Phys. Chem 1984, 88, 2256.
[58] P. Caddy, M. Green, E. O’Brien, L. E. Smart, P. Woodward, J. Chem. Soc., Dalton Trans.
1980, 962.
[59] (a) P. M. Maitlis, Acc. Chem. Res. 1976, 9, 93; (b) P. M. Maitlis, E. A. Kelly, J. Chem.
Soc., Dalton Trans. 1979, 167; (c) F. Canziani, C. Allevi, L. Garlaschelli, M. C. Mala-
testa, A. Albinati, F. Ganazzoli, J. Chem. Soc., Dalton Trans. 1984, 2637.
[60] P. M.Maitlis, J. Organomet. Chem. 19810, 200, 161.
[61] N. M.Agh-Atabay, L. Carlton, J.L. Davidson, G. Douglas, K. W. Muir, J. Chem. Soc.,
Dalton Trans. 1996, 999.
[62] (a) W. Hiibel, C. Hoogsand, Chem. Ber: 1960, 93, 103; (b) 0. S. Mills, G. Robinson,
Proc. Chem. Soc. 1964, 187.
[63] V. Gevorgyan, A. Takeda, Y. Yamamoto, J. Am. Chem. Soc. 1997, 119, 11.313.
1641 M.Speranza, R. A. Femeri, A. P. Wolf, F. Cacace, J. Labeled Compd. Radiopharm.
1982, 19, 61.
[65] A. Carbonaro, A. Greco, G. Dall’Asta, 7etrahedron Lett. 1968, 5129.
[66] D. M. Singleton, Tetrahedron Lett. 1973., 1245.
1671 A. Chalk, J. Am. Chem. Soc. 1972, 94, 5928.
[68] L. D. Brown, K. Itoh, H. Suzuki, K. Hirai, J. A. Ibers, J. Am. Chem. Soc. 1978 100, 8232.
[69] E. Dunach, R. L. Halterman, K. P. C. Vollhardt, J. Am. Chem. Soc. 1985, 107, 1664.
[70] H. Suzuki, K. Itoh, Y. Ishii, K. Simon, J. A. Ibers, .I. Am. Chem. Sue. 1976, 98, 8494.
1268 3.3 Special Products
The main applications of chemical processes in the field of oleo chemistry in-
volve oxidation and metathesis. Neither is yet involved in industrial processes, but
their application moves realistically nearer as the interest in this topic increases.
&-
the enzyme Novozym 435 [8] (eq. (1)) is an example.
5 ma1H202
35%
“ovozym4351RT acid
free fany 16h
_ _ _
(1)
-COOCH, - + A C O O C H ,
OH
(2)
The cleavage of oleic acid to azelaic acid and pelargonic acid with ozone as
oxidant is one of the important industrial applications of ozonolysis [2]. However,
finding a catalytic alternative to this unsuitable and hard-to-handle oxidant is in
the interests of research groups all over the world. The cleavage of internal
C=C double bonds by use of a Re, Mo, or W catalyst with H202as oxidant, or
a Ru catalyst with peracetic acid [ 121, is known.
Oxidative cleavage with hydrogen peroxide as oxidant is more important in
oxidation processes of natural products. The use of a three-fold excess of hydro-
gen peroxide without further additives, except for the catalyst methyltrioxorhe-
nium (MTO), enables the oxidation of certain natural products drawn from styrene
1270 3.3 Special Products
OH OH OH OH
R: -CH3 = lsoeugenol
-COOH = trans-ferulic acid
Scheme 1
and its derivatives (cf. Section 3.3.13). Thus, a new method for the synthesis
of vanillin out of renewable resources such as isoeugenol and trans-femlic
acid should be mentioned. Both are derived from renewable resources by the
extraction of sawdust (isoeugenol) or agricultural waste (trans-femlic acid)
(Scheme 1) [13].
-
-
\COOCH3 H,C=CH(CH,),CH,
1-decene
+ catalyst
+
RT, 20h
25-50bar
H,C=CH(CH2),COOCH3
H,C=CH,
methyl 9-decenoate
1 2 3
6- 176s pprn
b o & o & f
oHO j 61.9 pprn
-0 OH HO
HO
n
4
Scheme 2
References 1273
the oxidation process. This is a reasonable explanation for the observation that no
aldehyde is formed, but only the preferred carboxylic acid.
The. use of bifunctional cross-linking reagents, such as divinylsulfone, leads to
the additional covalent bonding of oxidized starch molecules. This allows a
further increase in the water-absorbing properties. Thus, ecologically problematic
oxidants such as bleach or NO, are becoming obsolete [24].
References
[I] J. 0. Metzger et al., Angew. Chem. Int. Ed. 2000, 39, 2206.
[2] H. Baumann, M. Buhler, H. Fochem, F. Hiersinger, H. Zoebelein, J. Falbe, Angew.
Chem., Int. Ed. Engl. 1988, 27, 41.
[3] M.C. Kuo, C. T. Chou, Int. Eng. Chem. Res. 1987, 26, 277.
[4] W. Adam, J. Bialas, L. Hadjiarapoglou, Chem. Ber. 1991, 124, 2377.
[5] W. A. Henmann, R. W. Fischer, M. U. Rauch, W. Scherer, J. Mol. Catal. A: Chem. 1994,
86, 245.
[6] W.A. Herrmann, R. W. Fischer, D. W. Marz, Angew. Chem., Int. Ed. Engl. 1991,
30, 1638.
[7] R. Landau, G. A. Sullivan, D. Brown, CHEMTECH 1979, 602.
[8] M. Riisch gen. Klass, S. Warwel, Ind. Crops Prod. 1999, 9, 125.
[9] B. Dahlke, S. Hellbarbt, M. Paetow, W. H. Zech, J. Am. Oil Chem. Soc. 1995, 72, 349.
[ 101 W. A. Herrmann, D. W. Marz, J. G. Kuchler, G. Weichselbaumer, R. W. Fischer, DE
3.902.357 A l ; Chem. Abstr. 1991. 114, 143714.
[ I l l T. M. Luong, H. Schriftmann, D. Swem, J. Am. Oil Chem. Soc. 1967,44, 316.
[12] S. Wanvel, M. Riisch gen. Klaas, US 5.321.158 (1994); Chem. Abstr: 1996, 125, 136578.
(131 W. A. Herrmann, T. Westkamp, J. P. Zoller, R. W. Fischer, J. Mol. Catal. A: Chem. 2000,
153, 49.
[I41 S. Warwel, P. Bavay, M. Riisch gen. Klaas, B. Wolff, Perspectiven nachwachsender
Rohstoffe in der Chemie, VCH, Weinheim, 1996, p. 119.
[I51 T. Weskamp, F. J. Kohl, W. Hieringer, D. Gleich, W. A. Herrmann, Angew. Chem. 1999,
I l l . 2573.
[I61 W. A. Herrmann, W. Wagner, U. N. Flessner, U. Volkhardt, H. Komber, Angew. Chem.,
Int. Ed. Engl. 1991, 30 ,1636.
1171 A. J. H. F. Arts, E. J. M. Mombarg, H. van Bekkum, R. A. Sheldon, Synthesis, 1997, 597.
[ 181 J. March, Advanced Organic Chemistry: Reaction, Mechanisms and Structure, 4th ed.,
John Wiley, New York, 1992.
[19] M.F. Semmelhack, C. S. Chou, D. A. CortCs, J. Am. Chem. Soc. 1983, 105, 4492.
[20] H. van Bekkum, A. C. Besemer, Carbohydrates in Europe, Carbohydrate Research
Foundation, 1995, p. 16.
[21] H. van Bekkum, A. E. J. de Nooy, A. C. Besemer, Synthesis 1996, 1153.
[22] S.L. Flitsch, N. J. Davis, Tetrahedron Lett. 1993, 34, 1181.
[23] W.A. Henmann, J. P. Zoller, R. W. Fischer, J. Organomet. Chem. 1999, 579, 404.
[24] A. Fischbach, Diplomarbeit, Technische Universitat Miinchen 2001, unpublished results.
Applied Homogeneous Catalysis with Organometallic Compounds
Edited by B. Cornils and W. A. Herrmann
Copyright 0 Wiley-VCH Verlag GmbH, D-69469 Weinheim, 2002
3.3.10.1.1 Introduction
Although the synthesis of polymers relies on the same fundamental bond-forming
reactions that are commonly used in small molecule synthesis, polymerizations
are often complicated by their own distinct issues of high viscosities, low solubi-
lities, and slow molecular diffusion (cf. Sections 2.3.1.1 and 2.3.1.2). Problems
emanating from these issues are often amplified, and additional problems intro-
duced, when polymerizations are adapted to aqueous conditions. In spite of
these added complications, the use of aqueous media in polymer synthesis is
highly desirable. In addition to the more obvious environmental factors, there
are a number of kinetic advantages that can be derived by running organic poly-
merizations under aqueous emulsion conditions.
Aqueous polymerizations can be run homogeneously, heterogeneously, or
under emulsion conditions [ 11. The standard aqueous-emulsion polymerization
system is composed of a water-insoluble (or partially soluble) monomer, an emul-
sifier, and a water-soluble initiator. One example of a commercial emulsion sys-
tem is the formation of a styrene-butadiene latex rubber, using sodium dodecyl-
sulfate as a surfactant for the two monomers, with a hydroperoxide-ferrous ion
redox system as the initiator [2]. The advantages associated with aqueous-emul-
sion polymerizations are many and include ease of processing, improved heat
transfer [3], reduced viscosities [4], and kinetic advantages that allow for the for-
mation of high-molecular-weight polymer at high polymerization rates [ 5 ] . In a
standard radical polymerization there is an inverse relationship between the poly-
merization rate and the polymer’s molecular weight (eq. (1)) [6]:
In this equation, Y is the kinetic chain length and R, is the rate of polymerization
(RP= k, [M](fk,[I]/k,)”*; [MI = monomer concentration; k, = propagation rate
constant;f= frequency factor; kd = initiator composition constant; k, = termination
rate constant; [I] = initiator concentration). From a practical viewpoint, this in-
verse relationship makes it difficult to effect large changes in the molecular weight
of the polymer. In particular, the difficulty arises in trying to form high-molecular-
weight polymer at rapid rates because the high concentration of radicals necessary
for fast rates also favors bimolecular termination processes (low-molecular-weight
polymer can always be made by the incorporation of chain-transfer agents). The
compartmentalization of the reaction within micelles acts to nullify the bimolecu-
lar termination by allowing only one propagating chain per micelle.
3.3.10.I Synthesis of Polymers 1275
For obvious reasons, cationic and anionic polymerizations, as well as any other
technique that propagates through water-sensitive intermediates, are not applicable
to emulsion conditions. Currently, only radical emulsion processes are used com-
mercially.
z 98 Yo
COOH
HOOC HOOC
1
L z TPPMS (cf. Section 3.1.1.1) (4)
Although side reactions associated with the supporting phospine ligands do not
greatly affect small molecule couplings, they can affect polymerizations dramati-
cally. The effect of one of these side reactions will be discussed. A general cata-
lytic cycle for the Suzuki coupling process is shown in Scheme 1 .
The coupling pathway in this scheme is complicated by a facile exchange of the
aryl groups between the Pd center of Structure 3 and a bound triphenylphosphine
ligand [ 141. In small-molecule chemistry, this exchange process yields small
amounts of unsubstituted biphenyl, but in polymer synthesis, exchange introduces
the possibility of incorporating flexible phosphines within the polymer backbone.
Specifically, repeated exchanges on the same phosphine result in the formation of
new trifunctional monomers that can act as either branch or crosslinking points
(Scheme 2) [15].
In the case of bifunctional haloaromatics, this exchange process introduces
reactive functionality onto the phosphine ligands. As these catalytic systems
have been fine-tuned to insure complete conversion of these functional groups,
the probability of incorporating an exchanged phosphine into the polymer struc-
ture becomes high. Incorporating the functionalized phosphine after a single
3.3.10.1 Synthesis o j Polymers 1277
PdLj
6-
O-
7Ar2
q d - B r
PAr3
y PAr3
3b
4a
rB(OW3Brl-
Scheme 1
Br
t t
linear chains
flexible link
when used with monomers possessing polar functional groups [26]. Significantly
greater tolerance to functional groups is observed using catalysts based on later
transition metals. For example, 7-oxanorbornene (Structure 5 ) derivatives can
be polymerized using Group VIII complexes (eq. ( 5 ) ) [27] that were first reported
as ROMP catalysts in the early 1980s 1281.
tP3
~
CBHSCI/ EtOH
5 Me0 (5)
70 - 80 %
RuC13 / 35 min.
H2O
It was found that 6 (a variant of the latter Grubbs catalyst [34]) would catalyze
the living polymerization of norbornene in organic solvents. Although not soluble
in water, complex 6 will initiate aqueous emulsion polymerizations. To date, all
attempts to solubilize 6 in aqueous solution by the incorporation of sulfonated
phosphine ligands have failed to yield active catalysts.
PI.
Ph Ph
PPh3 PPh3
ROOC' COOR
[Pd(Phen-S03Na)(MeCN)2](BF4)2
A + co
H20
Na03S (9)
phen-SOsNa
1282 3.3 Special Products
References
[ l ] G. Odian, Principles of Polymerization, 2nd ed., Wiley, New York, 1981.
[2] D. C. Blackley, Emulsion Polymerization, Applied Science, London, 1975.
[3] I. Piirma, J. L. Gardon (Eds.), Emulsion Polymerizations. ACS Symp. Series No. 24,
American Chemical Society, Washington, DC, 1976.
[4] D. R. Basset, A. E. Hamielec (Eds.), Emulsion Polymers and Emulsion Polymerizations.
ACS Symp. Series No. 165, American Chemical Society, Washington, DC, 1981.
[ S ] J. L. Gardon, in Polymerization Processes (Ed.: C. E. Schildknecht), Wiley-lnterscience,
New York, 1977.
[6] Ref. [1] p. 319.
(71 R. B. Seymour, C. E. Carraher, Polymer Chemistry: An Introduction, 3rd ed., Marcel
Dekker, New York. 1992, p. 215.
[8] (a) J. K. Stille, Angew. Chem., fnt. Ed. Engl. 1986, 25, 508; (b) I. Colon, D. R. Kelsey,
J. Org. Chem. 1986, 51, 2627.
[9] For a review: A. Suzuki, Acc. Chem. Res. 1982, 15, 178.
[lo] (a) M. Rehahn, A.-D. Schluter, G. Wegner, W. J. Feast, Polymer 1989, 30, 1061;
(b) M. Rehahn, A.-D. Schluter, G. Wegner, Makromol. Chem. 1990, 191, 1991;
(c) A.-D. Schluter, G. Wegner, Actu Polymer 1993, 44, 59.
1111 T. I. Wallow, B. M. Novak, J. Am. Chem. Soc. 1991, 113, 7411.
[12] A. L. Casalnuovo, J. C. Calabrese, J. Am. Chem. Soc. 1990, 112, 4324.
1131 S. Ahrland, J. Chatt, N. R. Davies, A. A. Williams, J. Am. Chem. Soc. 1958, 90, 276.
1141 K.-C. Kong, C.-H. Cheng, J. Am. Chem. Soc. 1991, 113, 6313.
[IS] (a) T. I. Wallow, T. A. P. Seery, F. E. Goodson, B. M. Novak, ACS Polymer Prepr: 1994,
35, 710; (b) T. A. P. Seery, T. I. Wallow, B. M. Novak, ACS Polymer Prepr: 1993,
34, 727.
[ 161 I. P. Beletskaya, J. Organomet. Chem. 1983, 250, 55 1.
[17] T. I. Wallow, B. M. Novak, J. Org. Chem. 1994, 59, 5034.
[18] R. E. Rinehart, H. P. Smith, H. S. Witt, H. Romeyn, J. Am. Chem. Soc. 1961, 83, 4864.
[ 191 A. J. Canale, W. A. Hewett, T. M. Shryne, E. A. Yongman, Chem. fnd. (London)1962,1054.
1201 Ph. Teyssie, R. Dauby, J. Polym. Sci., Polym. Lett. 1964, 2 , 413.
1211 D. P. Tate, T. W. Bethea, in The Encyclopedia of Polymer Science and Technology, 2nd
ed., Wiley-Interscience, New York, 1985, Vol. 2.
1221 R. E. Rinehart, H. P. Smith, H. S. Witt, H. Romeyn, J. Am. Chem. Soc. 1962, 84,4145.
3.3.10.2 Homogeneous Catalysis in Living Cells 1283
[23] R. Dauby, F. Dawans, Ph. Teyssie, J. Polyn. Sci. Part C, 1967, 16, 1989.
[24] (a) L. R. Gilliom, R. H. Grubbs, .I. Am. Chem. Soc. 1986, 108, 733; (b) K. C. Wallace,
R. R. Schrock, Macromolecules 1987, 20, 450; (c) K. C. Wallace, A. H. Liu, J. C.
Dewan, R. R. Schrock, J. Am. Chem. Soc. 1988, 110, 4964; (d) L. F. Cannizzo, R. H.
Grubbs, Macromolecules 1987, 20, 1488; (e) L. F. Cannizzo, R. H. Grubbs, Macromo-
lecules 1988, 21, 1961; (f) W. Risse, R. H. Grubbs, Macromolecules 1989, 22, 1558.
(a) R. R. Schrock, J. Feldman, L. F. Cannizzo, R. H. Grubbs, Macromolecules 1987,
20, 1169; (b) R. R. Schrock, R. T. DePue, J. Feldman, C. J. Schaverien, J. C. Dewan,
A. H. Liu, J. Am. Chem. Soc. 1988,110, 1423; (c) K. Knoll, S. A. Krouse, R. R. Schrock,
J. Am. Chem. Soc. 1988, 110, 4424; (d) R. R. Schrock, Acc. Chem. Res. 1990, 23, 158.
For references on the metathesis of polar substrates (both cyclic and acyclic) see:
(a) J. S. Murdzek, R. R. Schrock, Macromolecules 1987, 20, 2640; (b) P. D. van
Dam, M. C. Mittelmijer, C. Boelhouwer, J. Chem. Soc., Chem. Commun. 1972, 1221;
(c) J. C. Mol, J. Mol. Catul. 1982, 15, 35; (d) S. Matsumoto, K. Komatsu, K. Igarashi,
ACS Polym. P r e p 1977, 18, 110. (e) S. Matsumoto, K. Komatsu, K. Igarashi, ACS
Polyrn. P r e p 1977, 18, 110.
[27] (a) B. M. Novak, R. H. Grubbs, Proc. Am. Chem. Soc. Div. PMSE 1987, 57, 651;
(b) B. M. Novak, R. H. Grubbs, J. Am. Chem. Soc. 1988, 110, 960.
I281 The list of active Group VIII complexes include a number of Ir3+, I f , Os3+,Ru3+, and
Ru2+compounds. See: (a) F. W. Michelotti, W. P. Keaveney, ACS Polym. P r e p 1963,
4, 293; (b) F. W. Michelotti, W. P. Keaveney, J. Polym. Sci. 1965, A-3, 895; (c) F. W.
Michelotti, J. H. Carter, ACS Polym. Prepr: 1965, 6 , 224; (d) H. T. Ho, K. J. Ivin,
J. J. Rooney, J. Mol. Catal. 1982, 15, 245; (e) L. Porri, P. Diversi, A. Lucherini,
R. Rossi, Makromol. Chem. 1975, 176, 3131; (f) L. Porri, R. Rossi, P. Diversi,
A. Lucherini, Markomol. Chem. 1974, 175, 3097.
[29] B. M. Novak, R. H. Grubbs, J. Am. Chem. Soc. 1988, 110, 7542.
1301 S. T. Nguyen, L. K. Johnson, R. H. Grubbs, J. Am. Chem. Soc. 1992, 114, 3974.
[31] A. L. Safir, B. M. Novak, Macromolecules 1993, 26, 4072.
[32] Z. Jiang, A. Sen, Macromolecules 1994, 27, 7215.
[33] L. Wang, R. S. Lu, R. Bau, T. C. Flood, J. Am. Chem. Soc. 1993, 115, 6999.
[34] B. Comils, W.A. Herrmann, R. Schlogl, C.-H. Wong, Catalysis from A to Z, Wiley-
VCH, Weinheim, 2002.
3.3.10.2.1 Fundamentals
At present, the sole purposeful modification in living cells known to be catalyzed
by organometallic complexes is the homogeneous hydrogenation of the polar lipid
constituents of cell membranes [l]. The aim of such a modification is the con-
trolled change (modulation) of membrane fluidity which, in turn, is reflected in
the functioning of membrane-bound proteins. The latter comprise a wide range
of proteins such as - among others - various enzymes, constituents of the
light-harvesting complexes in algae and plants, receptors of very highly diverse
Applied Homogeneous Catalysis with Organometallic Compounds
Edited by B. Cornils and W. A. Herrmann
Copyright 0 Wiley-VCH Verlag GmbH, D-69469 Weinheim, 2002
[23] R. Dauby, F. Dawans, Ph. Teyssie, J. Polyn. Sci. Part C, 1967, 16, 1989.
[24] (a) L. R. Gilliom, R. H. Grubbs, .I. Am. Chem. Soc. 1986, 108, 733; (b) K. C. Wallace,
R. R. Schrock, Macromolecules 1987, 20, 450; (c) K. C. Wallace, A. H. Liu, J. C.
Dewan, R. R. Schrock, J. Am. Chem. Soc. 1988, 110, 4964; (d) L. F. Cannizzo, R. H.
Grubbs, Macromolecules 1987, 20, 1488; (e) L. F. Cannizzo, R. H. Grubbs, Macromo-
lecules 1988, 21, 1961; (f) W. Risse, R. H. Grubbs, Macromolecules 1989, 22, 1558.
(a) R. R. Schrock, J. Feldman, L. F. Cannizzo, R. H. Grubbs, Macromolecules 1987,
20, 1169; (b) R. R. Schrock, R. T. DePue, J. Feldman, C. J. Schaverien, J. C. Dewan,
A. H. Liu, J. Am. Chem. Soc. 1988,110, 1423; (c) K. Knoll, S. A. Krouse, R. R. Schrock,
J. Am. Chem. Soc. 1988, 110, 4424; (d) R. R. Schrock, Acc. Chem. Res. 1990, 23, 158.
For references on the metathesis of polar substrates (both cyclic and acyclic) see:
(a) J. S. Murdzek, R. R. Schrock, Macromolecules 1987, 20, 2640; (b) P. D. van
Dam, M. C. Mittelmijer, C. Boelhouwer, J. Chem. Soc., Chem. Commun. 1972, 1221;
(c) J. C. Mol, J. Mol. Catul. 1982, 15, 35; (d) S. Matsumoto, K. Komatsu, K. Igarashi,
ACS Polym. P r e p 1977, 18, 110. (e) S. Matsumoto, K. Komatsu, K. Igarashi, ACS
Polyrn. P r e p 1977, 18, 110.
[27] (a) B. M. Novak, R. H. Grubbs, Proc. Am. Chem. Soc. Div. PMSE 1987, 57, 651;
(b) B. M. Novak, R. H. Grubbs, J. Am. Chem. Soc. 1988, 110, 960.
I281 The list of active Group VIII complexes include a number of Ir3+, I f , Os3+,Ru3+, and
Ru2+compounds. See: (a) F. W. Michelotti, W. P. Keaveney, ACS Polym. P r e p 1963,
4, 293; (b) F. W. Michelotti, W. P. Keaveney, J. Polym. Sci. 1965, A-3, 895; (c) F. W.
Michelotti, J. H. Carter, ACS Polym. Prepr: 1965, 6 , 224; (d) H. T. Ho, K. J. Ivin,
J. J. Rooney, J. Mol. Catal. 1982, 15, 245; (e) L. Porri, P. Diversi, A. Lucherini,
R. Rossi, Makromol. Chem. 1975, 176, 3131; (f) L. Porri, R. Rossi, P. Diversi,
A. Lucherini, Markomol. Chem. 1974, 175, 3097.
[29] B. M. Novak, R. H. Grubbs, J. Am. Chem. Soc. 1988, 110, 7542.
1301 S. T. Nguyen, L. K. Johnson, R. H. Grubbs, J. Am. Chem. Soc. 1992, 114, 3974.
[31] A. L. Safir, B. M. Novak, Macromolecules 1993, 26, 4072.
[32] Z. Jiang, A. Sen, Macromolecules 1994, 27, 7215.
[33] L. Wang, R. S. Lu, R. Bau, T. C. Flood, J. Am. Chem. Soc. 1993, 115, 6999.
[34] B. Comils, W.A. Herrmann, R. Schlogl, C.-H. Wong, Catalysis from A to Z, Wiley-
VCH, Weinheim, 2002.
3.3.10.2.1 Fundamentals
At present, the sole purposeful modification in living cells known to be catalyzed
by organometallic complexes is the homogeneous hydrogenation of the polar lipid
constituents of cell membranes [l]. The aim of such a modification is the con-
trolled change (modulation) of membrane fluidity which, in turn, is reflected in
the functioning of membrane-bound proteins. The latter comprise a wide range
of proteins such as - among others - various enzymes, constituents of the
light-harvesting complexes in algae and plants, receptors of very highly diverse
1284 3.3 Special Products
&
J,d
p\ : - ‘o \ / ’ \o
Na03S OH / \
-
1
normal temperature
low temperature
Table 1. Changes in the fatty acid composition of living protoplasts from N . plumhaginifoh
during hydrogenation with RuCI~(TPPMS)~ (adapted from [9])."'
Fatty acid composition [wt. %Ib)
Fatty acid 0 min 30 min 60 min
C C H C H
16:O 15.6 15.8 16.0 16.1 20.5
16:l 0.7 0.7 tr 0.5 tr
18:O 3.2 3.1 3.4 3.2 12.2
18: 1 13.0 13.1 10.1 13.5 21.5
18:2 11.9 11.7 6.8 12.8 15.0
18:3 55.6 55.3 63.8 53.9 30.8
a) Conditions: 2 X lo5 protoplasts/mL, 0.5 mg/mL catalyst, 0.7 MPa HZ,30 "C,
in 20 mL of W-6 medium.
') C = control; H = hydrogenated; tr = trace.
This example strikingly demonstrates the activity of living systems and their
ability to maintain the optimal state of their membranes, and is a clear example
of so-called homeoviscous adaptation. A definite advantage of homogeneous
hydrogenation as compared with other methods is that isothermal conditions
could be used.
Table 2. Fatty acid composition of total lipids of A. nidulans grown at 28 "C (l), grown and
hydrogenated at 28 "C (2) and grown at 38 "C (3) (adapted from [lo])."
Fatty acid Fatty acid composition [mol %]
I 2 3
14:O 2.1 3.7 1 .5
14: 1 4.3 2.5 1.1
16:O 44.9 50.5 48.5
16:l 43.5 38.2 37.8
18:O 1.8 2.2 4.8
18:l 3.4 2.5 6.3
a) Conditions of hydrogenation: 0.1 mM catalyst, 0.7 MPa H2, 28 "C, in 20 mL Kratz and
Myers medium C, cell density 10 mg chlorophyllL.
the cells acclimatized at low temperature (28 "C) [lo], their lipids could be
saturated to the point when the overall composition resembled very closely that
of the membranes of cells grown at 38 "C (Table 2, column 2).
When such algae cells are gradually cooled down from their growth temperature,
the fluidity of their membranes decreases and - depending on the lipid composition
- finally a gel-like state is reached. In parallel with these phase transitions, the
100
-
c
Y
c
.-
c
0
-
3
0
>
50
0"
+-
0
0
10 20
Chilling temperature (T)
Figure 2. Temperature dependence of the photosynthetic O2 evolution in Anacystis
nidulans cells grown at 28 "C (0),grown and hydrogenated [Pd(QS), catalyst]
at 28 "C ( 0 )and grown at 38 "C (n).(Adapted from [l]).
1288 3.3 Special Products
algae adapted at 28 "C. In further studies [ 111 it could also be demonstrated that
selective hydrogenation of plasma membrane in A. nidulans resulted in the same
changes of photosynthetic activity despite the fact that the photosynthetic appara-
tus is located exclusively in the thylakoid (inner) membrane, which remained
untouched during short-term hydrogenations. In a broader context it can be
concluded that changes in the plasma membrane fluidity are the primary signals
of temperature (stress) for the cells.
The latter point was unambiguously proven with an other species of blue-green
algae, Synechocystis PCC6803. It was observed [ 121 that lowering the tempera-
ture resulted in increased production of mRNA on the desA desaturase gene
(Figure 3 A). Mild isothermal hydrogenation [13] of permeaplasts of Synecho-
cystis PCC6803 at the growth temperature of the algae led to the same level of
0 30 60 90 120
Incubation time (min)
0 30 60 90 12
Incubation time (min)
gene transcript (Figure 3 B). All this evidence allows the conclusion that the
primary signal for biological perception of temperature in algae and plants is
the change of fluidity of cell plasma membranes [14].
References
[ l ] P. J. Quinn, F. Jo6, L. Vigh, Prog. Biophys. Molec. Bid. 1989, 53, 71.
[2] D. Chapman, P. J. Quinn, Chem. Phys. Lipids 1976, 17, 363.
[3] P. A. Chaloner, M. A. Esteruelas, F. Job, L. A. Oro, Homogeneous Hydrogenation
(Catalysis by Metal Complexes), Kluwer, Dordrecht, 1994, pp. 183-233.
[4] W. A. Henmann, C. W. Kohlpaintner, Angew. Chem. 1993, 105, 1588; Angew. Chem.,
Int. Ed. Engl. 1993, 32, 1524.
[5] L. Vigh, F. Job, P. R. van Hasselt, P. J. C. Kuiper, J. Mol. Catal. 1983, 22, 15.
[6] F. Job, N. Balogh, L. I. Horvith, G. Filep, I. Horvith, L. Vigh, Anal. Biochem. 1991,
194, 34.
[7] F. Job, L. Vigh, in Handbook of Nonmedical Applications of Liposomes, Vol. 111, (Eds.:
Y. Barenholz, D. Lasic), CRC Press, Orlando, FL, USA, 1995, pp. 257-271.
[8] L. Vigh, I. Horvith, G. A. Thompson, Jr., Biochim. Biophys. Acta 1988, 937, 42.
[9] L. Vigh, F. Job, A. CsCpl6, Eul: J. Biochem. 1985, 146, 241.
[ 101 L. Vigh, F. Job, FEBS Lett. 1983, 162, 423.
[ I l l L. Vigh, Z. Combos, F. Job, FEBS Lett. 1985, 191, 200.
[12] D. Los, I. Horvith, L. Vigh, N. Murata, FEBS Lett. 1993, 318, 57.
[13] L. Vigh, D. A. Los, I. Horvith, N. Murata, Proc. Nutl. Acad. Sci. USA 1993, 90, 9090.
[14] B. Maresca, A. R. Cossins, Nature (London) 1993, 36.5, 606.
[15] S . Benko, H. Hilkmann, L. Vigh, W. J. van Blitterswijk, Biochim. Biophys. Acta 1987,
896, 129.
[16] E. Duda, S. Benko, I. Horvath, E. Caliba, T. Pali, F. Job, L. Vigh, in Advances in
Psychoneuroimmunology (Eds.: I. Berczi, J. SzClenyi), Plenum Press, New York,
1994, pp. 181-190.
[I71 Z. Torok, B. Szalontai, F. Jo6, C. Wistrom, L. Vigh, Biochem. Biophys. Res. Commun.
1993, 192, 518.
[18] Y. Pak, F. Job, L. Vigh, A. Kath6, G. A. Thompson, Jr., Biochim. Biophys. Acta 1990,
1023, 230.
[19] F. Job, S. Benko, I. Horvath, Z. Torok, L. Nidaski, L. Vigh, React. Kinet. Catal. Lett.
1992, 48, 619.
[20] F. Jo6, F. Chevy, 0. Colard, C. Wolf, Biochim. Biophys. Acta 1993, 1149, 231.
Applied Homogeneous Catalysis with Organometallic Compounds
Edited by B. Cornils and W. A. Herrmann
Copyright 0 Wiley-VCH Verlag GmbH, D-69469 Weinheim, 2002
3.3.11.1 Introduction
Diazoalkanes 1 form a versatile class of functionalized organic compounds [I].
Their undisputed significance in organic synthesis is manifested in a number of
organometallic and other metal-induced reactions [2], some of which have entered
catalytic applications. Cyclopropanation is one of them (cf. Section 3.1.7) but
intramolecular carbon-hydrogen insertion appears of much potential in syn-
thesis, too. This type of reaction relates to the easily available, normally nonex-
plosive a-diazocarbonyl compounds (a-diazoketones, Structure 2).
1 2
Y = H, COCH?, COOR
3.3.11.3 Mechanistic Considerations 1291
y*
N2=c R2
/
N2+- c \ Rz
-+”
R1
R1
ML,*solv. -
- SOIV.
+ MLn
sob.
L,M=C
/
\
R2
C
Scheme 1 Z H Z-H
1292 3.3 Special Products
3.3.11.4.1 Cyclopentanones
A broad spectrum of a-diazo-P-ketoesters (e. g., 4), -sulfones, and -phosphonates
(e.g., 6) have been converted in one-step procedures and in decent yields into
cyclopentanones such as 5 and 7, respectively (eqs. (2) and (3)).
COlCH3
- cat.
- N2
6 7
a 9
y: fert.CH
6: sec. CH
(4)
+ &:0*c2"5 10
3.3.11.4.2 Lactams
a-Diazoacetamides undergo cyclization to /?-lactams Rhodium(I1) acetate is once
again much more efficient than copper catalysts. For example, the /?-lactam 12 is
obtained in 75 % yield (Rh) vs. 25 % yield (Cu) from the a-ketodiazoacetamide 11
according to eq. ( 5 ) 1131.
N2 =to
11
-cat.
- Nz
F
0
12
/?-Lactam formation (eqs. (5)-(7)) can result in either cis or trans configuration;
the stereochemistry is not yet easy to predict but seems to depend on the type
of bridging ligand on the Rh2(02CR)4catalysts. For example, the diazoacetamide
13 gives exclusively the trans isomer 14 in 96 % isolated yield if R = CH3, while
structure 15 gives in 89 % yield the cis isomer 16 if R = CF3(CF&CF2 (cf. eqs. (6)
and (7)) [14]. Recent literature lends support to the generality of this lactam
synthesis [ 151.
1294 3.3 Special Products
N2 t
13 14
-cat.
16
3.3.11.4.3 Lactones
The first case of an intramolecular C-H carbenoid insertion was reported by Cane
and Thomas in 1984 [12], with the special diazoacetate 17 forming the spirocyclic
b-lactone 18 in 45 % yield according to eq. (8). Doyle et al. recognized that this is
a general methodology for the synthesis of y-butyrolactones [16]. The reactivity of
the C-H bond toward carbene insertion is increased in the vicinity of an ether
functionality. Thus, the 3(2H)-furanone 20, as a useful building block in the
total synthesis of (+)-muscarhe, results in 40% yield from the diazo precursor
compound 19 [17].
0 0
19 20
R = isobutyl
3.3.11.6 Perspectives 1295
21 22
Related results suggest that the catalyst has a rigid stereochemistry throughout
the catalytic cycle [19, 201, a conclusion which had already been drawn for
enatioselective cyclopropanation [2 11 (cf. Section 3.1.7). In some cases even
b-lactones could be obtained as major products when using this catalyst [22].
In general, acyclic diazoacetates give higher yields of /3-lactones than cyclic
ones [23].
3.3.11.6 Perspectives
The intramolecular cyclization according to eq. (1) has great potential in the
synthesis of four-, five-, and six-membered carbo- and heterocycles. The mecha-
nistic knowledge of this reaction is still rudimental, however, and for this reason
even crude rules of how to direct regio- and stereoselectivity are lacking. We sug-
gest the catalyst structure to be modified beyond the bridging ligands. The most
significant progress is expected from chiral catalysts; enantioselective formation
of carbo- and heterocyclic compounds should soon enter the methodological
arsenal of natural product synthesis, especially since the required diazo precursor
compounds are normally easy to synthesize by standard techniques [l]. A pre-
requisite of mechanistic knowledge is further establishment of the coordination
chemistry of diazoalkanes, of which only a few general lines are yet visible
12, 241.
1296 3.3 Special Products
References
[I] Monograph: M. Regitz, Diazoalkanes, Thieme, Stuttgart, 1977.
[2] Review: W. A. Henmann, Angew. Chem. 1978, 90, 855; Angew. Chem., Int. Ed. Engl.
1978, 17, 800.
[3] Reviews: (a) M. P. Doyle, Acc. Chem. Res. 1986, 19, 348; (b) M. P. Doyle, Chem. Rev.
1986, 86, 919.
[4] G. Maas, Top. Curr: Chem. 1987, 137, 75.
[5] S. D. Burke, P. A. Grieco, Org. React. 1979, 26, 361.
[6] D. F. Taber, E. H. Petty, J. Org. Chem. 1982, 47, 4808.
[7] D. F. Taber, E. H. Petty, K. J. Raman, J. Am. Chem. Soc. 1985, 107, 196.
[8] D. F. Taber, R. E. Ruckle jr., J. Am. Chem. Soc. 1986, 108, 7686.
[9] H. J. Monteiro, Tetrahedron Lett. 1987, 28, 3459.
[lo] B. Corbel, D. Hernot, J.-P. Haelters, G. Sturtz, Tetrahedron Lett. 1987, 28, 6605.
[ l l ] D. F. Taber, S. A. Salch, R. W. Korsmeyer, J. Org. Chem. 1980, 45, 4699.
[12] D. E. Cane, P. J. Thomas, J. Am. Chem. Soc. 1984, 106, 5295.
[I31 R. J. Ponsford, R. Southgate, J. Chem. Soc., Chem. Commun. 1979, 846.
[I41 M. P. Doyle, J. Taunton, H. Q. Pho, Tetrahedron Lett. 1989, 30, 5397.
[15 (a) M. P. Doyle, M. N. Protopopova, W. R. Winchester, K. L. Daniel, Tetrahedron Lett.
1992, 33, 7819; (b) M. P. Doyle, L. J. Westrum, N. E. W. Wolthuis, M. M. See, W. P.
Boone, V. Bagheri, M. M. Pearson, J. Am. Chem. Soc. 1993, 115, 958.
[16 (a) M. P. Doyle, V. Bagheri, M. M. Pearson, J. D. Edwards, Tetrahedron Lett. 1989, 30,
7001; (b) M. P. Doyle, A. B. Dyatkin, J. Org. Chem. 1995, 60, 3035.
117 J. Adams, M.-A. Poupart, L. Grenier, Tetrahedron Lett. 1989, 80, 1749.
[ 181 M. P. Doyle in Homogeneous Transition Metal Catalyzed Reactions (Eds.: W. R. Moser,
D. W. Slocum), Adv. Chem. Ser., Vol. 230, American Chemical Society, Washington DC,
1992, pp. 443461.
[I91 (a) M. P. Doyle, Q.-L. Zhou, C. E. Raab, G. H. P. Roos, Tetrahedron Lett. 1995, 36,
4745; (b) M. P. Doyle, A. B. Dyatkin, S. Jason, ibid. 1994, 35, 3853; (c) M. P. Doyle,
A. B. Dyatkin, G. H. P. Roos, F. Canas, D. A. Pierson, A. von Basten, P. Mueller,
P. Polleux, J. Am. Chem. Soc. 1994, 116, 4507; (d) N. McCarthy, M. A. McKervey,
T. Ye, M. McCann, E. Murphy, M. P. Doyle, Tetrahedron Lett. 1992, 33, 5983.
[20] (a) M. P. Doyle, D. G. Ene, D. C. Forbes, T. H. Pillow, Chemcomm, 1999, 1691; (b) M. P.
Doyle, J.S. Tedrow, A.B. Dyatkin, C. J. Spaans, D.G. Ene, J. Org. Chem. 1999,
64, 8907.
[21] M. P. Doyle, R. J. Pieters, S. F. Martin, R. E. Austin, C. J. Oalmann, P. Muller, J. Am.
Chem. Soc. 1991, 113, 1423.
[22] M.P. Doyle, A. V. Kalinin, D.G. Ene, J. Am. Chem. Soc. 1996, 118, 8837.
[23] H. W. Yang, D. Romo, Tetrahedron, 1999, 55, 6403.
[24] W. A. Henmann, Adv. Organomet. Chem. 1981, 20, 159.
Applied Homogeneous Catalysis with Organometallic Compounds
Edited by B. Cornils and W. A. Herrmann
Copyright 0 Wiley-VCH Verlag GmbH, D-69469 Weinheim, 2002
3.3.12.1 Introduction
Propene, as one of the most powerful petrochemical feedstocks, depends to a
large extent upon metal-containing catalysts for its further “refinement” [ 11.
While hydroformy lation (Rh) is the prototype of homogeneous catalysis, and
the Ziegler-type polymerization (Ti, Zr) has at least molecular mechanistic fea-
tures (but is normally microheterogeneous), the oxidation of propene is based
on heterogeneous catalysts [2]. Of key importance in industry is a group of reac-
tions leading to the allylic oxidation products acrolein and acrylonitrile (eqs. (1)
and (2)), commonly referred to as SOH10 (Standard Oil of Ohio) oxidations [ 3 ] .
The major follow-up product is acrylic acid, resulting from acidic hydrolysis
of acrylonitrile (eq. (3)). Alternative routes to acrylic acid, including oxidative
carbonylation of ethylene (homogeneous Pd catalysis; Union Oil process), have
been discussed in Chapter 1.
0
H2CZCH-CH3 + 02 aH2C=CH-C: + H20 + 368 kJlmol (1)
H
In the presence of ammonia, some oxidic molybdenum sites (Mo=O) are likely
to be replaced by imino (Mo=NH) or diimino functions (Mo(=NH)*) which then
couple with the ally1 group. The final product, acrylonitrile, is obtained after
dehydrogenation and the catalyst is reoxidized with air.
,,reoxidation site<<
I acrolein I
y+
Bi-Mo =NH
rcCaN
Scheme 1
I +
acrylonitrile I H20
1300 3.3 Special Products
At the same time, degradation and side reactions should be suppressed (see
above).
The ammoxidation mechanism was investigated intensively by Grasselli and
his team in the Standard Oil of Ohio laboratories. Despite supporting experimental
evidence, the textbook mechanism remains speculative to a certain extent. It can
be taken for granted, however, that the commonly employed BiMo catalysts ex-
ercise their double-site activation such that the propene undergoes a-H abstraction
at a BiO functionality while the remaining allyl group coordinates to the high-
valent molybdenum (Scheme 1). The bond-making step to follow in case of the
acrolein synthesis is little defined.
The key allyl species in the Grasselli mechanism [5a] remains unspecified:
does it coordinate to the high-valent molybdenum in a c/nfashion, or does it
occur as radicals? What is the role of free allyl radicals? Also, the product-forming
C-0 and C-N connection steps, respectively, leave open questions. For example,
are there intramolecular rearrangements like those shown in Scheme 2 responsible
for the formation of the new bonds? How are the product precursors detached
from the metal(s)?
Scheme 2
chemistry. The n-donating effects of the 0x0 ligands in 1 and 2 partly explain the
structural details (Structure 3 contains the electron-rich ligand C,Me,).
1 2 3 Me=CH3 4
While an allyl-to-oxo coupling step is not available from any molecular model
system, a rearrangement of allyl groups from one to another 0x0 group has been
detected for the oxomolybdenum(V1) complex 5a G 5b [lo-121. The intramole-
cular isomerization is thought to involve a cationic allylic intermediate via a [3,3]-
sigmatropic shift similar to a Claisen rearrangement [ 111. Further, an oxygen-to-
nitrogen allyl migration is known from the chemistry of allyloxo imido complexes
of tungsten(V1); cf. eq. (7) for Structure 6 [12]. A plethora of 0x0-, imido-, and
nitridomolybdenum complexes is known in the meantime; they offer stoichio-
metric model reactions in the context of the SOH10 oxidation [13, 141.
i i
5a L = CD&N 5b
R‘
H,
c=o C-N
c=o C-N
HI
This type of reaction also works with complex catalysts resulting from the
decomposition of molecular molybdenum nitrides such as 7 [ 14, 171. The thermo-
lysis product (Structure 8) is mostly 6-MoN (eq. (12)), and the incorporated
oxygen is likely to originate from air and moisture. In the absence of ammonia,
a product with lower nitrogen content (Mom = 1:0.68) is obtained [17].
N
+p
111
1 bar, NH3
* ~ ~ ~ o . ~ ~ [ ~ o . ~ E ~ o . ~ ~ (12)
~ o . ~ o ~
AT 8 (+ volatile products)
7
Since little is known about the mechanism other than that ammonia reacts first
to form an imine (-CH=NH, [IS]), studies related to the chemistry of Mo=N
structures (e.g., 15N labeling experiments) seem necessary in order to find out
at which step the surface nitrogen enters the reaction. It would also be interesting
to see which surface sites (N vs. Mo) are taken by the hydrogen resulting from
dehydrogenation of the intermediate imine. Surface grafting of molecular pre-
cursors such as 7 [19] may be a new technique to generate molecularly defined
catalyst species.
References 1303
3.3.12.6 Perspectives
More than 5 million tons of acrylonitrile are made annually. It is synthesized
industrially by the gas-phase heterogeneous ammoxidation of propene. New
catalysts based on Bi-Mo or V-Sb oxides may lead to manufacture of this impor-
tant compound from propane. Although the new process has a considerably lower
selectivity to acrylonitrile, the lower cost of the alkane makes it economically
interesting (the propane method can cut at least 20% from the production costs
of the propene route). Nevertheless, increases in the selectivity of the catalysts,
especially at higher conversions, will be necessary for this process to compete
with the usual process of acrylonitrile synthesis [24].
Propene oxidation by means of oxidic bimetallic catalysts is a unique example
of selectivity synergism in heterogeneous catalysis. The secret seems to be the
specific reactivity of certain lattice-oxygen atoms (ions?) upon the surface-gener-
ated allyl intermediates. Now that this basic mechanistic feature has strong
support, organometallic molecular chemistry should search deliberately for the
electronic prerequisites of well-defined metal-oxo species to engage in allyl-oxy-
gen coupling reactions. Complexes of type H2C=CH-CH2-MO, may be screened
for their reactivity pattern, e. g., under electrochemical conditions, to learn more
about the circumstances under which an MO, fragment is ready to undergo
0-C coupling (this question, by the way, does not apply only to allyl species).
In this context, a synthetic study related to oxygen-bridged bismuth-molybdenum
model compounds is worth the laborious efforts to be expected on this uncharted
sea: 40 years after the first SOH10 patent on this topic!
References
[ I ] K. Weissermel, H.-J. Arpe, Industrial Organic Chemistry, 3rd ed., VCH Publishers, New
York, 1988.
[2] Summary: W. A. Herrmann, Kontakte (Merck, Darmstadt), No. 3, 1991, pp. 29-52.
[3] (a) P. N. Rylander in Catalysis - Science and TechnoLogy (Eds.: J. R. Anderson, M. Bou-
dart), Springer, New York, 1983, Vol. 4, p. 27; H. Heinemann, in ibid. 1981, Vol. 1, p. 30;
(b) R. K. Grasselli, J. Chem. Educ. 1986,63,216; (c) H. Schaefer, Chem.-Tech. 1978,7,231.
[4] J. H. Sinfelt, Bimetallic Cata1y.st.Y (Exxon Monograph), John Wiley, New York, 1983.
[5] Mechanistic studies: (a) R. K. Grasselli, J. D. Burrington, Adv. Catal. 1981, 30, 133; (b)
G. W. Keulks, L. D. Krenzke, T. M. Notermann, ibid. 1978,27, 183; (c) J. D. Burrington,
C. T. Kartisek, R. K. Grasselli, J. Catal. 1984, 87, 363; (d) R. K. Grasselli, J. D. Burring-
ton, J. F. Brazdil, Faruduy Discuss. Chem. SOC.1982, 72, 203; (e) L. C. Glaeser, J. F.
Brazdil, M. A. Hazle, M. Mehicic, R. K. Grasselli, J. Chem. Soc., Furaday Trans. 1
1985, 81, 2903.
[6] (a) G. W. Keulks, J. Cutul. 1970, 19, 232; (b) C. C. McCain, G. Cough, G. W. Godin,
Nature (London) 1963, 198, 989.
[7] (a) W. A. Herrmann, F. E. Kuhn, C. C. Romao, H. Tran Huy, J. Orgunomet. Chem. 1994,
481, 227; (b) W. A. H e m a n n , F. E. Kuhn, ibid. 1995, 495, 209; (c) F. E. Kuhn, Ph.D.
Thesis, Technische Universitat Munchen, 1994.
[8] Review: W. A. Herrmann, J. Organomet. Chem. 1995, 500, 149.
[9] L. M. Atagi, S. C. Critchlow, J. M. Mayer, J. Am. Chem. SOC. 1992, 144, 1483.
1304 3.3 Special Products
[lo] J. Belgacem, J. Kress, J. A. Osborn, J . Chem. Soc., Chem. Commun. 1993, 1125.
[ l l ] J. Belgacem, J. Kress, J. A. Osborn, J. Am. Chem. Soc. 1992, 114, 1501.
[12] J. Belgacem, J. Kress, J. A. Osborn, J. Mol. Cutal. 1984, 86, 267.
[ 131 W. A. Nugent, J. M. Mayer, Metal-Ligand Multiple Bonds, Wiley-Interscience, New
York, 1988, and references cited therein.
[ 141 W. A. Henmann, S. Bogdanovit, R. Poli, T. Priermeier, J . Am. Chem. Soc. 1994,116,4989.
[15] See, for example: H. Abe, A. T. Bell, I. Cutul. 1993, 142, 430.
[16] SKW Trostberg AG (J. Graefe, K. Wernthaler, H.-G. Erben), DE Patent appl.
P 195.18.398.3 (1995).
[ 171 N. Hansen, Diploma Thesis, Technische Universitat Munchen, 1995.
[18] Ruhrchemie AG (H. Goethel, B. Comils, H. Feichtinger, H. Tummes, J. Falbe), DE
2.048.750 (1970).
[I91 W. A. Herrmann, A. W. Stumpf, Th. Priermeier, J.-M. Basset, Angew. Chem. Int. Ed.
1996, 35, 2803.
[20] F. Endter, Chem. Ing. Tech. 1958, 30, 305; F. Endter, Dechema Monogr. 1959, 33, 28.
[21] Rohm & Haas (L.R.U. Spence, E. Park, D.J. Butterbaugh, F.W. Robinson, US
2.337.421 (1941) and US 2.337.422 (1941).
[22] Ruhrchemie AG (G. Horn, D. Frohlich, H. Liebern), EP 0.038.507 Al (1981).
[23] Bayer AG (F. Hagedom et al.), DE 3.216.382 (1983).
[24] (a) G. Centi, S. Perathoner, Chemtech 1998,28, 13; (b) G. Centi, S. Perathoner, J. Chem.
Soc., Furaduy Trans. 1997, 93; (c) G. Senti, S. Perathoner, C&EN 1997, 75, 15.
3.3.13.1.1 Introduction
The title compound has been known for less then 25 years [l]. For a considerable
part of this time, it has been widely regarded as a mere curiosity. This picture
changed dramatically during the last decade. Today, not only is an amazing wealth
of derivatives and reaction products known and easily accessible, several of these
compounds, most notably methyltrioxorhenium(VI1) itself, have found numerous
very interesting applications in both catalysis and material sciences.
[lo] J. Belgacem, J. Kress, J. A. Osborn, J . Chem. Soc., Chem. Commun. 1993, 1125.
[ l l ] J. Belgacem, J. Kress, J. A. Osborn, J. Am. Chem. Soc. 1992, 114, 1501.
[12] J. Belgacem, J. Kress, J. A. Osborn, J. Mol. Cutal. 1984, 86, 267.
[ 131 W. A. Nugent, J. M. Mayer, Metal-Ligand Multiple Bonds, Wiley-Interscience, New
York, 1988, and references cited therein.
[ 141 W. A. Henmann, S. Bogdanovit, R. Poli, T. Priermeier, J . Am. Chem. Soc. 1994,116,4989.
[15] See, for example: H. Abe, A. T. Bell, I. Cutul. 1993, 142, 430.
[16] SKW Trostberg AG (J. Graefe, K. Wernthaler, H.-G. Erben), DE Patent appl.
P 195.18.398.3 (1995).
[ 171 N. Hansen, Diploma Thesis, Technische Universitat Munchen, 1995.
[18] Ruhrchemie AG (H. Goethel, B. Comils, H. Feichtinger, H. Tummes, J. Falbe), DE
2.048.750 (1970).
[I91 W. A. Herrmann, A. W. Stumpf, Th. Priermeier, J.-M. Basset, Angew. Chem. Int. Ed.
1996, 35, 2803.
[20] F. Endter, Chem. Ing. Tech. 1958, 30, 305; F. Endter, Dechema Monogr. 1959, 33, 28.
[21] Rohm & Haas (L.R.U. Spence, E. Park, D.J. Butterbaugh, F.W. Robinson, US
2.337.421 (1941) and US 2.337.422 (1941).
[22] Ruhrchemie AG (G. Horn, D. Frohlich, H. Liebern), EP 0.038.507 Al (1981).
[23] Bayer AG (F. Hagedom et al.), DE 3.216.382 (1983).
[24] (a) G. Centi, S. Perathoner, Chemtech 1998,28, 13; (b) G. Centi, S. Perathoner, J. Chem.
Soc., Furaduy Trans. 1997, 93; (c) G. Senti, S. Perathoner, C&EN 1997, 75, 15.
3.3.13.1.1 Introduction
The title compound has been known for less then 25 years [l]. For a considerable
part of this time, it has been widely regarded as a mere curiosity. This picture
changed dramatically during the last decade. Today, not only is an amazing wealth
of derivatives and reaction products known and easily accessible, several of these
compounds, most notably methyltrioxorhenium(VI1) itself, have found numerous
very interesting applications in both catalysis and material sciences.
through came in 1987, when Herrmann and co-workers presented the first effi-
cient synthetic route, starting from dirhenium heptoxide and tetramethyltin
(eq. (1)) P I .
1 (MTO)
This preparation of 1 has been improved considerably since then [2]. Since
1993, MTO has been commercially available (cf. Section 3.3.13.1.3). In 1997,
the synthetic method starting from trimethylstannyl perrhenate has been extended
to other perrhenates so that the moisture-sensitive Re2O7can be replaced by more
conveniently handled starting materials [2]. Nowadays 1 can be synthesized
directly from rhenium powder in amounts of several kilograms. This synthetic
progress was accompanied by the discovery of a plethora of derivatives and
catalytic applications of organorhenium(VI1) oxides. The use of these complexes
in catalysis, however, is still strongly dominated by 1 itself [2, 31.
At room temperature 1 is a colorless solid, crystallizing in colorless needles. It
is readily sublimed and soluble in all common solvents. MTO decomposes only
above 300°C. Heated in water to ca. 70°C for several hours it forms a golden
polymer of empirical formula { H0.5[(CH3)0.92Re031 ) [41.
The catalytic activity of 1 and some of its derivatives is known [5]. However, the
breakthrough in the understanding of the role of MTO in oxidation catalysis was
the isolation and characterisation of the reaction product of MTO with excess
H,02; it is a bis(peroxo) complex of stoichiometry (CH3)Re(02)20(2) [6a].
In the solid state, it is isolated as an adduct with a donor ligand L (L = H20, 2a;
L = O=P(N(CH,),), , 2b) [2, 3, 6 a], which is lost in the gas phase. The structures
of 2 (electron diffraction) [3], 2a and 2b (X-ray diffraction) were determined; the
structure of ligand-free complex 2 is known from the gas phase.
2a 2b
1306 3.3 Special Products
Oxidation of Alkenes
cycle I
3a
Scheme 1
Conjugated dienes are oxidized to epoxides (or diols, if water is present) with the
MTO/H202system [ 111. Urea/H202avoids the subsequent epoxide ring opening.
Electron-rich and conjugated dienes are more easily oxidized than electron-poor
dienes and dienes with isolated double bonds. According to kinetic measurements
complex 3 plays no important role as catalyst in this case. Compound 2 is an
active species [ 1la].
The biphasic system MTO/H,O,/CH,Cl, oxidizes 1,4-polybutadiene efficient-
ly. The oxidation system is highly efficient and the extension of epoxidation
(10-50 %) can be modulated by the amount of oxidant added, without significant
change in the molecular weight of the polymer [ 1lb] (cf. also Section 3.1.1.1.2).
Allylic alcohols are epoxidized to the epoxy alcohols by hydrogen peroxide in the
presence of MTO [3, 121. Provided acid is not added, the product is mostly epox-
ide, accompanied by small amounts of triol that results from acid-catalyzed ring
opening of the epoxide. With added acid, only the triol is obtained. According
to kinetic data only the bisperoxo complex 2 and not the monoperoxo complex
3 acts as a catalyst.
Furthermore, MTO catalyzes the 1,3-transposition of allylic alcohols (eq. (2))
[12c]. This reaction does not require the presence of peroxides or peroxo
complexes. Theoretical investigations on the allylic rearrangement have also
been performed [12d]. Recently it has been reported that allylic alcohols as
well as alkenes can be oxidized in an ambient-temperature ionic liquid using
MTO and the urea hydrogen peroxide [ 12 el.
3.3.13.1 Fine Chemicals via Methyltrioxorhenium as Cutalyst 1309
mc[MTO]/H202
H 3
- WCH3
CH3COOH / 25 "C \
(3)
A broad range of aromatic and aliphatic amines are readily oxidized to their cor-
responding N-oxides using the MTO/H202catalytic system. The oxidation of aryl
amines proceeds ca. 50 times faster than without catalyst [3, 181. Nitrosobenzene
is obtained by the oxidation of aniline (eq. (6)) while the oxidation of 4-substi-
tuted N,N-dimethylanilines yields the N-oxide as the only product. It has been
found that electron-withdrawing substituents present on the substrate inhibit the
reaction.
Kinetic results suggest that both compounds 2 and 3 are involved in the oxida-
tion process [2, 31. It is proposed that the rate-determining step is the nucleophilic
attack of the nitrogen lone-pair electrons of the aromatic amines on a peroxidic
oxygen of the catalyst. Electron-donating groups attached to the nitrogen atom
of aniline increase the rate constant. In general, the reactions are facile and
high yielding at or below room temperature [3]. Furthermore, a broad variety of
aromatic and aliphatic secondary amines are oxidized to the corresponding N-oxi-
des [3]. The amines are converted to the corresponding hydroxylamines before
transformation to the nitrones in very good yields. The hydroxylamine formation
is rate-determining [2, 31. Both H202and the urea-hydrogen peroxide complex
1312 3.3 Special Products
can be used together with MTO. Benzylamines are selectively oxidized to oximes.
Primary amines are oxidized to nitro compounds by MTO catalysis (eq. (7)) [ 3 ] .
RNH2 -HZOZ
[MTOI
RNO? (7)
The catalyst system MTO/H202also catalyzes oxygen atom insertion into Si-H
bonds. Silanols and disiloxanes are formed as products, with the latter being the
major ones [3, 21 a]. When UHP is used as an oxygen source instead of aqueous
H202, 1 catalyzes the oxidation of silanes to silanols in high conversions and
excellent selectivities in favor of the silanol (eq. (10)).
major product
More recently, it has been found that MTO absorbed in NaY zeolite allows the
selective oxidation of silanes to silanols in the presence of H202(85 %) in excel-
lent yield [ 10 el. No oxidation was found in the absence of MTO. In most cases
studied, yields of disiloxanes were low (<6 %).
In the presence of catalytic amounts of 1, methyl trimethylsilyl ketene acetals
are oxidized with urea hydrogen peroxide to afford a-hydroxy and a-siloxy esters
[3, 21 b].
Internal alkynes yield carboxylic acids and a-diketones when oxidized with the
MTO/H202system [22]. Rearrangement products are observed only for aliphatic
alkynes. Terminal alkynes give carboxylic acids, derivatives thereof and a-keto
acids as the major products. The yields of these products vary with the solvent
used [22].
Primary and secondary alcohols are oxidized using the MTO/H202 catalyst
system to aldehydes and ketones, respectively [23]. The dominant and reactive
form of the catalyst is compound 2 [lo;]. The addition of a catalytic quantity
of bromide ions, such as HBr or NaBr, significantly enhances the reaction rate
[23 b]. The bromide is oxidized to the hypobromide ion, BrO- which combines
with additional bromide to give bromine. Bromine oxidizes the alcohols to alde-
hydes and ketones. The system MTO/H202/HBr/TEMP0 (TEMPO = 2,2,6,6-tet-
ramethyl- 1-piperidinyloxy) catalyzes the selective oxidation of terminal alcohols
to the corresponding aldehydes with excellent selectivities and yields [23 c].
The system allows the oxidation of alcohols either selectively to aldehydes or
to the corresponding acids, depending on the reaction parameters. This technique
is especially applicable to the oxidation of carbohydrates [23 c].
The MTO/hydrogen peroxide system oxidatively cleaves furans in yields usually
> 70 % to enediones. Substituted pyranones are obtained from furans with hydro-
xymethyl groups at the 2-position. The yields in this case are > 75 %. Acetonitrile
as solvent leads to the fastest reactions although the work-up is reported to be easier
in CH2Cl2 [23d]. Silyl enol ethers are oxidized to a-hydroxy ketones by MTOI
H202 with subsequent desilylation with KF (eq. (13)) [23e]. Yields are usually
> 90 %. In the case of conjugated systems, the yields are significantly lower.
1314 3.3 Special Products
MTO catalyzes the oxidation of metal carbonyls to metal oxides with H202
(eq. (12)) [24a-c]. These reactions proceed at room temperature and yields of
up to 90 % are obtained. However, only organometal carbonyls with oxidation-
resistant organic groups can be oxidized, e. g., (pentamethylcyclopentadieny1)tri-
carbonylrhenium(1) [24 a]. In all other cases, the organic ligand is also oxidized,
leading to decomposition of the product complex [24c].
R' R'
endo I ex0
1316 3.3 Special Products
References
[I] G. Rouschias, Chem. Rev. 1974, 74, 531.
[2] Recent reviews on organorhenium oxides: (a) W. A. Henmann, F. E. Kiihn, Acc. Chem.
Res. 1997, 30, 169; (b) C. C. Romlo, F. E. Kuhn, W. A. Henmann, Chem. Rev. 1997,
97, 3197.
[3] Recent reviews dealing with catalytic applications of methyltrioxorhenium: (a) J. H.
Espenson, M.M. Abu-Omar, ACS Adv. Chem. 1997, 253, 3507; (b) G.S. Owens,
J. Arias, M. M. Abu-Omar, Catal. Today, 2000, 55, 317; (c) W. Adam, C. M. Mitchell,
C. R. Saha-Moller, 0. Weichold, in Structure and Bonding (Ed.: B. Meunier), Springer
Verlag, Berlin, 2000, Vol. 97, p. 237.
[4] (a) W. A. Henmann, W. Scherer, R. W. Fischer, J. Blumel, M. Kleine, W. Mertin,
R. Gruehn, J. Mink, H. Boyson, C. C. Wilson, R. M. Iberson, L. Bachmann, M. R. Matt-
ner, J. Am. Chem. Soc. 1995, 117, 3231.
[5] (a) W.A. Henmann, R.W. Fischer, D. W. Marz, Angew. Chem., Int. Ed. Engl. 1991,
30, 1638.
[6] (a) W.A. Henmann, R. W. Fischer, W. Scherer, M.U. Rauch, Angew. Chem., Int. Ed.
Engl. 1993, 32, 1157; (b) P. Gisdakis, S. Antonczak, S. Kostlmeier, W. A. Herrmann,
N. Rosch, Angew. Chem., Int. Ed. Engl. 1998, 37, 2211.
[7] (a) J. H. Espenson, H. Tan, S. Mollah, R. S. Houk, M.D. Eager, Inorg. Chem. 1998, 37,
462 I ; (b) K. A. Brittingham, J. H. Espenson, Inorg. Chem. 1999, 38, 744.
[8] 0. Pestovsky, R. vanEldik, P. Huston, J.H. Espenson, J . Chem. Soc., Dalton. Truns.
1995, 133.
[9] S. Yamazaki, J. H. Espenson, P. Huston, Inorg. Chem. 1993, 32, 4683.
[lo] (a) F.E. Kiihn, A.M. Santos, P. W. Roesky, E. Herdtweck, W. Scherer, P. Gisdakis, I. B.
Yudanov, C. Divalentin, N. Rosch, Chem. Eur. J . 1999, 5, 3603; (b) M.C. A. VanVliet,
I.W.C.E. Arends, R.A. Sheldon, J . Chem. Soc., Chem. Commun. 1999 821;
(d) W. Adam, C.R. Saha-Moller, 0. Weichold, J. Org. Chem. 2000, 65, 2897;
(e) W. Adam, C. R. Saha-Moller, 0. Weichold, J. Org. Chem. 2000, 65, 5001;
(f) W.A. Herrmann, T. Weskamp, J.P. Zoller, R. W. Fisher, J . Mol. Catal. A, 2000,
153, 49; (8) M. Nakajima, Y. Sasaki, H. Iwamoto, S. Hashimoto, Tetrahedron Lett.
1998, 39, 87; (h) W. A. Henmann, R.M. Kratzer, H. Ding, W. R. Thiel, H. Glas, J. Or-
ganomet. Chem. 1998, 555, 293; (i) H. Rudler, J. R. Gregorio, B. Denise, J. M. Br6-
geault, A. Deloffre, J. Mol. Catal. A 1998, 133, 255; (i) W. D. Wang, J. H. Espenson,
J. Am. Chem. Soc. 1998, 120, 11335; (k) A. L. Villa de P., D. E. DeVos, C. C. deMontes,
P. A. Jacobs, Tetrahedron Lett. 1998, 39, 8521.
[ I I ] (a) H. Tan, J. H. Espenson, Inorg. Chem. 1998, 37,467; (b) J. R. Gregrio, A. E. Gerbase,
M. Martinelli, M. A. M. Jacobi, L. de Luca Freitas, M. L. A. v. Holleben, P. D. Marcico,
Macromol. Rapid Commun. 2000, 21, 401.
[ 121 (a) H. R. Tetzlaff, J. H. Espenson, Inorg. Chem. 1999, 38, 881; (b) W. Adam, C. M.
Mitchell, C. R. Saha-Moller, Eur: J. Org. Chem. 1999, 785; (c) J. Jacob, J. H. Espenson,
J. H. Jensen, M. S. Gordon, Organometallics, 1998, 17, 1835; (d) S. Bellemin-Laponnaz,
J.P. LeNy, A. Dedieu, Chem. Eur: J. 1999, 5, 57; (e) G. S. Owens, M. M Abu-Omar,
J. Chem. Soc., Chem. Commun. 2000, 1165.
[I31 (a) W. Adam, W. A. Henmann, J. Lin, C. R. Saha-Moller, R. W. Fischer, J. D. G. Correia,
Angew. Chem., Int. Ed. Engl. 1994, 33, 2475; (b) W. Adam, M. Balci, H. Kilic, J. Org.
1318 3.3 Special Products
3.3.13.2.1 Introduction
The simple organorhenium(VI1) compound methyltrioxorhenium (Structure 1 in
Scheme 1) - called MTO - has developed a plethora of applications in catalytic
processes [l]. This rapid development occurred in the decade of 1990-2000.
The epoxidation of olefins (cf. Section 2.4.3) became attractive to industrial
applications. There is sound evidence that MTO represents the most efficient
catalyst for this process, being active even for highly dilute solutions of hydrogen
peroxide. The latter oxidant is not decomposed by MTO, as opposed to many
other metal complexes (cf. Section 3.3.13.1).
Due to the increasing industrial demand, a laboratory pilot-plant synthesis of
the catalyst was developed. In the period of 1993-2000, a total of 189 papers
and patents on MTO applications have appeared, showing the great interest in
both academia and industry.
An improvement was the use of the mixed ester of perrhenic and trifluoroacetic
acid, avoiding the chemical loss of rhenium [3,4]. At the same time, the much less
toxic tris(n-buty1)methyltin was used for the selective methylation in eq. (2). This
route reached the laboratory pilot-plant stage in 1999.
- @a)
-
1/2 Re20, t 1/2 [CF3-C(=O)]20 [CF3-C(=O)O]Re03
Re - H202
H[Re041 - + MX
- HX
M+[Re04] (3)
The net reaction follows eq. (4). The overall yields range between SO and 8.5 %
based on rhenium. This methodology has the advantage that cheap precursor com-
pounds can be used and that a basically unlimited scale-up is possible. Amounts
up to 500 g of pure MTO 1 have thus been made.
Method A
Method B
The following reagents and respective amounts are needed: 1.5 L of acetonitrile,
1400 g (39 mol) of silver perrhenate [AgReO,], 1080 mL (85 mol) of trimethyl-
chlorosilane [ClSi(CH,),], 600 mL (4.3 mol) of tetramethyltin.The quick forma-
tion of the reactive intermediate species is indicated by the spontaneous precipita-
tion of silver chloride after the silver perrhenate and the trimethylchlorosilane are
mixed together. Yield: 780-880 g (80-90 %).
1322 3.3 Special Products
The product thus obtained is of higher purity than MTO made in the same way
from sodium perrhenate.
The perrhenates M'[ReOJ (M' = Ag+, K+) are made from rhenium powder
according to [9].
3.3.13.2.4 Properties
Methylrhenium trioxide MTO can be stored at room temperature without decom-
position. The compound forms pale yellow needles, m. p. 112 "C. Direct exposure
to light should be avoided.
Small amounts of MTO are also available commercially from (a) Aldrich:
41,291-0 (100 mg, 500 mg) and (b) Fluka: 69489 (SO mg, 250 mg).
References
[I] Reviews: (a) W. A. Herrmann, F. E. Kuhn, Acc. Chem. Res. 1998, 30, 169; (b) C . C .
Romiio, F. E. Kuhn, W. A. Herrmann, Chem. Rev. 1997, 97, 3 197; (c) Aqueous-Phase
Orgunometullic Catalysis-Concepts and Applications (Eds.: B. Cornils, W. A. Herr-
mann), 1998, pp. 529-538; (d) Trunsition Metal Catalyzed Reactions (Eds.: W. A. Hem-
mann, F. E. Kuhn, in: s.I. Murahashi, s. G. Davies), IUPAC Series for the 21st Century
Monographs, Blackwell Science, 1999, pp. 375-390; (e) Structure and Bonding (Eds.:
F. E. Kuhn, W. A. Herrmann, in: B. Meunier), 2000, 97, pp. 21 1-234. Recent applica-
tions: W. A. Herrmann, J. P. Zoller, R. W. Fischer, J. Organomet. Chem. 1999, 579,
404; W. A. Herrmann, T. Weskamp, J. P. Zoller, R. W. Fischer, J. Mol. Catal. A: Chemi-
cal, 2000, 153, 49.
[2] W.A. Henmann, J.G. Kuchler, J. K. Felixberger, E. Herdtweck, W. Wagner, Angew.
Chem. 1988, 100,420; Angew. Chem., Int. Ed. Engl. 1988, 27, 394.
3.3.14.2 Chemical Background 1323
[3] W.A. Henmann, F.E. Kuhn, R. W. Fischer, W.R. Thiel, C.C. RomBo, Inorg. Chem.
1992, 31, 4431; W. A. Henmann, R. W. Fischer, M. U. Rauch, W. Scherer, J. Mol.
Catal. 1994, 86, 243.
[4] R. W. Fischer, Ph.D. Thesis, Technische Universitat Munchen, 1994.
[ 5 ] W. A. Herrmann, R. M. Kratzer, R. W. Fischer, Angew. Chem. 1997, 109, 2767; Angew.
Chem., bit. Ed. 1997, 36, 2652.
[6] R. Kratzer, Ph.D. Thesis, Technische Universitlt Munchen, 1998.
[7] F. E. Kuhn, R. W. Fischer, W. A. Henmann, Chem. Unserer Zeit, 1999, 33, 192.
[8] Further information on MTO and its uses are available at the author’s homepage under
the following Internet address: http://aci.anorg.chemie.tu-muenchen.de
[9] W. A. Henmann, R. W. Fischer, M. Groarke, F. E. Kuhn, in: Synthetic Methods of Orga-
nometallic and Inorganic Chemistry (Ed.: W. A. Henmann), Vol. 10, Enke Verlag, Stutt-
gart, 2001.
The industrial and scientific success of these two reactions initiated a boom in
palladium chemistry which is still continuing.
[3] W.A. Henmann, F.E. Kuhn, R. W. Fischer, W.R. Thiel, C.C. RomBo, Inorg. Chem.
1992, 31, 4431; W. A. Henmann, R. W. Fischer, M. U. Rauch, W. Scherer, J. Mol.
Catal. 1994, 86, 243.
[4] R. W. Fischer, Ph.D. Thesis, Technische Universitat Munchen, 1994.
[ 5 ] W. A. Herrmann, R. M. Kratzer, R. W. Fischer, Angew. Chem. 1997, 109, 2767; Angew.
Chem., bit. Ed. 1997, 36, 2652.
[6] R. Kratzer, Ph.D. Thesis, Technische Universitlt Munchen, 1998.
[7] F. E. Kuhn, R. W. Fischer, W. A. Henmann, Chem. Unserer Zeit, 1999, 33, 192.
[8] Further information on MTO and its uses are available at the author’s homepage under
the following Internet address: http://aci.anorg.chemie.tu-muenchen.de
[9] W. A. Henmann, R. W. Fischer, M. Groarke, F. E. Kuhn, in: Synthetic Methods of Orga-
nometallic and Inorganic Chemistry (Ed.: W. A. Henmann), Vol. 10, Enke Verlag, Stutt-
gart, 2001.
The industrial and scientific success of these two reactions initiated a boom in
palladium chemistry which is still continuing.
2CuCl + 2HCI + -
'/202 2CuC12 + H20 ( 31
Other authors found other rate expressions. Thus, Moiseev et al. [28] found
at high sodium acetate concentration a dependence according to eq. (8): while
sodium acetate accelerates the reaction at low concentration (also found by Grover
et al. [29]). They interpreted the activation by sodium acetate in terms of the
formation of a mononuclear Pd complex from polynuclear palladium chloride
according to eqs. (9) and (1 0).
-d [c2H41 k K “a2Pd(OAc)41 [C~HI]
-
dt [NaOAcI2 (8)
1326 3.3 Special Products
AcO,
CI
/ \ ,CI
CI’ Pd\ c I / p d ~ O A ~
1 2-
+ 2 ACO- - 2 [PdC12(0Ac)2I2-
CH2
-[
+PdX3
b H *1 1- + ACO- AcO%PdX3]
2
2- (11)
A trans attack, i.e., an attack of the acetoxy anion from the solution, is as-
sumed [30] but a cis attack, i.e., a ligand insertion, cannot be excluded since
trans attack has been proven with a cyclic olefin consisting of a rigid skeleton;
but this is not typical for linear olefins, and the above interpretation of the ac-
tivation by sodium acetate [27] would make some sense with two coordinated
acetate ligands of which one would be in a cis position relative to a coordinated
olefin.
Vinyl acetate is formed by a j3-elimination of a hydridopalladium moiety (Struc-
ture 3). which was the first step of the hydride shift in the acetaldehyde mechan-
ism (eq. (12)) (Section 2.4.1).
1 -
[ Aco-Pdx3] 2-
2
3
f i +~ ~+
Pd + HX X- ~
Extraction of a hydridopalladium moiety by ,&elimination is a common step in
many palladium-catalyzed sequences of reactions.
Hydride shift, as in olefin oxidation in aqueous medium, forming carbonyl
compounds (see eq. (20) in Section 2.4.1) is completed under conditions in
which, instead of vinyl compounds, ethylidene diacetate or acetals are formed,
since using deuterated acids or alcohols, e. g., AcOD or ROD, the respective prod-
ucts do not contain any deuterium [3] . According to eqs. (13) and (14) with R =
OAc-, 0-alkyl-, the step leading to these products can be interpreted as reductive
elimination.
3.3.14.3 Kinetics and Mechanism
4
3a
For the formation of glycol derivatives such as glycol mono- and diacetates
and 1-acetoxy-2-chloroethane, the initial acetoxypalladation complex 2 might
be the key intermediate. The diacetate may arise out of this complex through a
@-elimination together with a coordinated acetate. As this reaction preferably
occurs in the presence of nitrates and nitrites, coordinated nitro groups may assist
[ 5 ] . For the monoacetate a less simple route has to be assumed as, surprisingly,
with an 'XO-labelednitrocomplex the "0 appears exclusively in the acetate group
of the monoester [31]. An acetyl group shift via the nitro ligand has been pro-
posed. 1-Acetoxy-2-chloroethaneis formed in the presence of a high excess of
cupric chloride [22]. A bi- or oligonuclear Pd-Cu cluster may be responsible
(see also the formation of 2-chloroethanol in aqueous medium described in Sec-
tion 2.4.1.5.1).
Some experimental hints, however, give more information. Thus, finely divided
palladium metal is readily oxidized under the reaction conditions by oxygen in
the presence of acetic acid, even in the absence of any additional oxidant
(eq. (15)) [27, 391.
Pd + 2ACOH + '1202 + Pd(0Ac)p + H20 (15)
Accordingly, whether the original catalyst is metallic or a bivalent salt, it will
adopt the same configuration after some time. The effect of additional activators
such as gold is to prevent agglomeration of the palladium metal, which would
gradually deactivate the catalyst. Even chloro compounds, which to a great extent
inhibit the gaseous-phase reaction completely, activate in trace amounts [40], and
it can be assumed that they facilitate the oxidation of palladium into the bivalent
state. A study on the selectivity of vinyl acetate formation [38] shows that for the
formation of vinyl acetate and carbon dioxide, the main by-product, two different
active centers of the catalyst are responsible. Only a recent investigation on the
role of acetic acid in this reaction [41] showed the likelihood that Pd" is the active
species of the catalyst.
If for this gas-phase reaction the contemporary presence of a palladium"
species, acetic acid, alkali acetate, ethylene, and oxygen is necessary, a classical
heterogeneous catalysis seems to be rather unlikely; preferably a sequence of
single reactions, as in the homogeneous phase, has to be assumed. This could
occur within the acetic acid film adsorbed on the carrier. Thus vinyl acetate
formation in the gas-phase might occur according to eq. (lb) (M = Li, Na, K)
and the overall reaction follows eq. ( I 6).
AcOH, AcOM
HzC=CHz + Pd(OAC)2 * /'oA~ + AcOH + Pd (1b)
OAc
3.3.14.4 Commercial Processes 1329
n-Ally1 complexes are also formed from 1,3-diolefins [45], from allyl halides
[46-48], and from allyl alcohol [44, 491. By the latter reaction Hafner and co-
workers [44] obtained the first n-ally1 complex of palladium and firstly described
the n-allylic bond as a three-hapto, four-electron bond if the palladium is assumed
to be in the oxidation state Pd".
n-Ally1 palladium complexes react with nucleophiles to give allylic com-
pounds, e. g., according to eq. (19):
CHR" /cI,
R'<(-Pd
CHR 'CI/
Pd
CHR"
-))-
CHR
R'
c R
R'
G
+:
R"
R'
This route shows a possible intermediate from which the allylic product is
O
obtained by reductive elimination. Also, for the formation of allyl acetate in the
A
CI
OAc
C + Pd + CI-
(19)
3.3.14.4.3 1,4-Diacetoxy-2-Butene
Butene- 1,4-diol is obtained by hydrolysis of 1,4-diacetoxybutene and is an
intermediate for the production of tetrahydrofuran, pharmaceuticals, terpenes,
polyesters, etc. [62, 631. According to eq. (20), 1,4-diacetoxybutene is formed
by acetoxylation of butadiene over a palladium catalyst.
Pd" Pd AcO
+ 2AcOH + 0 2 A
- H20 -0Ac
3.3.14.5 Transvinylation
Vinyl compounds undergo acetoxylation or generally oxyacylation with replace-
ment of the nucleophile of the vinylic compound by the entering carboxylic
group (eqs. (21) and (22)). Thus, vinyl chloride gives vinyl acetate with acetic
acid in the presence of palladium chloride [65, 661.
If vinyl esters react with carboxylic acids, an equilibrium between the two vinyl
esters is of course obtained [67]:
It has been shown that it is the vinyl group that is transferred in this reaction,
not an alcoholic one as in acid- or alkali-catalyzed transesterification of esters with
saturated alcoholic components. With "0-labeled acetic acid in the transvinyla-
tion of vinyl-propionate, the labeled oxygen remained completely in the acetate
group [68].
This reaction gained technical importance for the synthesis of vinyl esters of
higher carboxylic acids [69-721. Thus, divinyl adipate is now produced by
Wacker-Chemie from adipic acid and vinyl acetate.
Alkyl-substituted vinyl groups such as iso- and n-propenyl groups can be
transferred in the presence of palladium salts [68, 731. The new group enters
exclusively at that carbon atom to which the leaving group is bound.
Transvinylation occurs stereospecifically, but a difference between vinylic
esters and chlorides has been observed. While the transvinylation of n-propenyl
esters is accompanied by an inversion of the geometric configuration (i.e., the
cis starting ester results in a trans product and vice versa [68]), in the case of
the corresponding chlorides the resulting esters retain their configuration
[50, 741. This can be explained in the first case by a cis addition (cis-carboxy-
palladation) and cis elimination or trans addition and trans elimination, and in
the second case by a trans addition and cis elimination or vice versa. It cannot
yet be decided which of the two versions would in fact occur. But if it is assumed
that cis-elimination is the most likely route in both cases the acetoxypalladation
(addition) must be trans (Anti) in vinyl transfer from vinyl chloride and cis
(syn) in that from vinyl esters. syn-acetoxypalladation was also found in addition
to chiral allylic alcohols [75]. These findings prove that in Wacker-type reactions
both cis (syn) and trans (anti) addition reactions are possible, depending on sub-
strates and reaction conditions.
The vinyl group can also be transferred to alcohols to form vinyl ethers
starting from vinyl chloride [66], vinyl esters [76], and vinyl ethers [77].
The transfer to water corresponds to a hydrolysis which readily takes place
with all vinylic compounds in the presence of palladium salts to form acetal-
dehyde [78].
1332 3.3 Special Products
A survey of this reaction is given by Henry [82]. The oxidants include K2Cr207,
NaN02, CuBr,, MnO,, Pb(OAc),, etc. Ferric and molybdic salts and others are
inactive; they are more suitable as oxidants in monoacetoxylation of olefins,
e. g., to form vinyl acetate. Although 1-acetoxybutadiene was found in the reac-
tion of butadiene with PdC12 [2], in the presence of oxidants generally linear
[83-861 and cyclic 1,3-diolefins [87] undergo diacetoxylation to form 1,4-diace-
toxy-2-enes with homogeneous and heterogeneous palladium" and metal
catalysts. This reaction occurs regio- and stereospecifically, as could be proven
with cyclic 1,3-dienes [88].
In the presence of LiC1, palladium acetate catalyzes the regio- and stereospeci-
fic 1,4-acetoxychlorination of linear and cyclic 1,3-dienes. The oxidant is benzo-
quinone (eq. (24)) [89].
w+()-d 0
OAc
0-
(24)
0 0-
8 + Pd(0Ac)P AcoH,AcoNa-
Q+ Pd + AcoH
(25)
OAc
3.3.14.7 Other Palladium-Promoted or Palladium-Catalyzed Reactions 1333
3.3.14.7.1 Alkoxylations
Reactions of olefins with alcoholic solutions of palladium salts lead mainly to
acetals or ketals [93] (eq. (26) with R = H, alkyl; R' = alkyl).
PR
+ 2R'OH + PdX2 JoxRR'+ Pd + 2 HX
Corresponding vinyl ethers are formed only to a minor extent. Their formation
can, however, be favored by diluting the reaction mixture with an inert solvent [2].
With glycols, cyclic acetals are obtained, e. g., dioxolanes from I ,2-glycols and
1,3-dioxanes from 1,3-glycols [97]. This reaction has been claimed as an alter-
native to the Wacker route producing acetaldehyde when it is carried out in the
presence of suitable oxidants.
Acetals or ketals respectively are primary products since, quite analogously to
the formation of ethylidene diacetate in the acetoxylation of ethylene with ROD,
only deuterium-free acetals or ketals are obtained [3]. The mechanism ought to be
analogous, too (cf. Section 3.3.14.3).
The organometallics can be derived from aliphatics and aromatics, even func-
tionalized ones; the olefinics also show a broad spectrum in their applicability.
Heck [105-1071 studied this reaction extensively with M = Hg. With oxidants
like CuC12 the reaction can be carried out catalytically. It is now known as the
“Heck reaction”. Special applications are referenced in [ 108-1 121; see also Sec-
tions 2.1.2 and 3.1.6.
CH2=CH2 + CO + PdC12 -
benzene
CI
(30)
With alcohols, esters are formed. Oxidants like CuC1, render the reaction
catalytic, too (cf. Section 2.1.2.5).
Similarly, aromatic [ 115-1 171 and even aliphatic [ 1 18, I 191 compounds are
carboxylated catalytically to give aromatic and aliphatic carboxylic acids respec-
tively with carbon monoxide and oxidants such as K2S208,t-BuOOH or O2 in the
presence of palladium acetate, copper acetate and trifluoroacetic acid. Acetic acid
has also been obtained in high yield by carboxylation of methane with CO in the
presence of VO(acety1acetonat0)~[120] and CaC1, . H 2 0 [121] as catalysts, and
oxidants like K2S,0, and trifluoroacetic acid. Excitingly, aromatic 11221 and
aliphatic compounds such as methane [ 1191 react under similar conditions with
carbon dioxide also to give the respective carboxylic acids. These reactions are
evidently promoted by a simultaneous aromatic and aliphatic C-H bond
activation through the transition metal compound.
3.3.14.7 Other Palladium-Promoted or Palladium-Catalyzed Reactions 1335
3.3.14.7.5 Dimerization
The dimerization of olefins catalyzed by noble metal compounds is a non-oxida-
tive reaction (eq. (32)). It takes place in the absence of any other reactant and often
accompanies other reactions [78].
PdCl
2 C H 4 H 2 ---% (32)
Cramer studied the mechanism using Rh compounds [123, 1241. The linear
dimerization of acrylonitrile in the presence of hydrogen and a ruthenium catalyst
to form 1,4-dicyano-l-butene [ 125-1271 received much interest in industrial
laboratories, mostly in Japan, so a large number of patents have been filed, in
some of which palladium catalysts have also been claimed. The above compound
can be hydrogenated to give the industrially important adipodinitrile and hexa-
methylene diamine.
3.3.14.7.6 Telomerization
Telomerization is the functionalization of olefins simultaneously with oligomeri-
zation, e. g., eq. (33) (cf. Section 2.3.5) [128, 1291.
+ AcOH Pd(OAc)2/PPhs*
- ' OAc' d
OAc
/
(33)
Telomerization with other nucleophiles, such as OH-, or through carbonylation
has also been described.
3.3.14.8 Conclusions
This brief listing of reactions, not including oxyacylations, ought to demonstrate
the broad applicability of palladium reagents in synthetic organic chemistry. These
reactions are used in multistep syntheses to produce pharmaceuticals, fragrances,
natural products, etc., and are documented in recent publications. Surveys are
given in many review articles and books [50-53, 136-1481.
References
[l] I. I. Moiseev, M. N. Vargaftik, Y. K. Syrkin, Dokl. Akad. Nauk SSSR 1960, 133, 377.
[2] E. W. Stem, M. L. Spector, Proc. Chem. Soc. (London) 1961, 370.
[3] I. I. Moiseev, M. N. Vargaftik, Izv. Akad. Nauk SSSR, Ser: Khim. 1965, 759.
141 M. Tamura, T. Yasui, Chem. Commun. 1968, 1209.
[5] M. G. Volkhonskii, V. A. Likholobov, Yu. I. Ermakov, Kinet. Katal. 1983, 24, 347, 578;
Kinet. Katal. Engl. Transl. 1983, 24, 289, 488.
161 A. P. Belov, G. Yu. Pek, I. I. Moiseev, lzv. Akad. Nauk SSSR, Ser: Khim. 1965, 2204.
171 I. I. Moiseev, A. P. Belov, Y. K . Syrkin, Izv. Akad. Nauk SSSR, Ser: Khim. 1963, 1527.
[8] A. P. Belov, I. I. Moiseev, Izv. Akad. Nauk SSSR, Ser: Khim. 1966, 139.
[9] W. Kitching, Z . Rappoport, S. Winstein, W. G. Young, J. Am. Chem. Soc. 1966, 88,
2054.
[lo] M. N. Vargaftik, I. I. Moiseev, Y. K. Syrkin, V. V. Yakshin, Izv. Akad. Nauk SSSR, Otd.
Khim. Nauk 1962, 930.
[ l l ] C . B. Anderson, S. Winstein, J. Org. Chern. 1963, 28, 605.
References 1337
[53] J. Tsuji, Organic Synthesis with Palladium Compounds, Springer, Berlin, 1980.
[54] Anon., Eur: Chem. News 1973, 21, 22.
[55] Bayer AG, BE 627.888 (1963).
[56] Knapsack AG, DE 1.244.766 (1965).
[57] Hoechst AG, DE 1.296.138 (1967).
[58] Nat. Distillers, US 3.190. 912 (1962), GB 976.613 (1963).
[59] G. Roscher, E. Hofmann, K. A. Adey, W. Jeblink, H.-J. Klimisch, H. Kieczka, Ullmann ’s
Encycl. Techn. Chem. 4th ed. 1983, Vol. 23, pp. 601-604.
[60] J. Grolig, Ullrnann’s Encycl. Techn. Chern. 5th ed. 1985, Vol. A l , pp. 434436.
[61] I am indebted to Dr. Akio Mitsutani, Nippon, Chemtec Consulting Inc., 665-0022
Takarazuka City, Nogami 3-chome, 11-10, Japan for leaving to me respective chapters
of the evaluation reports of the company.
[62] Mitsubishi Kasei Corp., Chemtech 1988, 759.
[63] H. Pommer, A. Nurrenbach, Pure Appl. Chem. 1975, 43, 527.
[64] Y. Tanabe, Hydrocarbon Proc. 1981, 60, 187.
[65] C. F. Kohll, R. van Helden, Rec. Trav. Chirn. Pays-Bas 1968, 87, 481.
[66] E. W. Stem, J. Catal. 1966, 6 , 152.
[67] J. Smidt, W. Hafner, R. Jira, R. Sieber, J. Sedlmeier, A. Sabel, Angew. Chern. 1962,
74, 93; Angew. Chern. Int. Ed. Engl. 1962, I , 80.
[68] A. Sabel, J. Smidt, R. Jim, H. Prigge, Chem. Ber: 1969, 102, 2939.
[69] Consortium fur Elektrochem. Ind. (J. Smidt, A. Sabel), DE 1.127.888 (1962).
[70] Wacker-Chemie GmbH (K. Blum, R. Strasser), DE-OS 3.047.347 (1982).
[71] A. A. Ketterling, A. S. Lisitsyn, A. V. Nosow, V. A. Likholobov, Appl. Catal. 1990,
66, 123.
[72] F. J. Waller, Chem. Ind. (Dekker) 1994, 53, 397.
[73] Consortium fur Elektrochem. Ind. (J. Smidt, A. Sabel), DE 1.277.246 (1968).
[74] E. W. Stem, Catal. Rev. 1967, I, 73, 125.
[75] 0. Hamed, P.M. Henry, Organornetallies 1997, 16, 4903.
[76] Imperial Chemical Industries (D. Clark, P. Hayden), NL Appl. 6.703.724, DE 1.273.525
(1968).
[77] Imperial Chemical Industries (D. Clark, P. Hayden), DE 1.275.532 (1968).
[78] J. Smidt, W. Hafner, R. Jira, J. Sedlmeier, R. Sieber, R. Ruttinger, H. Kojer, Angew.
Chem. 1959, 71, 176.
[79] L. El Firdoussi, A. Benharref, S. Allaoud, A. Karim, Y. Castanet, A. Mortreux, F. Petit,
J. Mol. Catal. 1992, 72, L1.
[80] L. El Firdoussi, A. Bagga, S. Allaoud, B. Ait Allal, A. Karim, Y. Castanet, A. Mortreux,
J. Mol. Catal. A: 1998, 135, 11.
[81] E. J. Mistrik, A. Mateides, Chern. Technol. 1983, 35, 90.
[82] P. M. Henry, J. Or,. Chem. 1973, 38, 1681.
[83] Kuraray (T. Shimizu, T. Yasui, S. Nakamura), GB 1.368.505 (1974); Chem. Abstr: 1975,
83, 9234a.
[84] Mitsubishi Chem. Ind. (T. Onoda, A. Yamura, J. Toriya, I. Kasahara, M. Sato, N. Ishi-
zaki), JP 74.101.322 (1974); Chem. Abstr: 1975, 82, 8 6 0 8 9 ~ .
[85] Mitsubishi Chemical (T. Onoda, J. Haji), DE-OS 2.217.452 (1972), Chem. Abstr: 1973,
78, 57786a.
[86] BASFAG (H. M. Weitz, J. Hartwig), DE-OS 2.421.408 (1975); Chem. Abstr: 1976, 84,
58665~.
[87] R. G. Brown, J. M. Davidson, J. Chem. Soc. ( A ) 1971, 1321.
[88] J.-E. Backvall, St. E. Bystrom, R. E. Nordberg, J. Org. Chem. 1984, 49, 4619.
[89] J.-E. Backvall, R. E. Nordberg, J.-E. Nystrom, Tetrahedron Lett. 1982, 23, 1617.
[90] J.-E. Backvall, Pure Appl. Chern. 1983, 55, 1669.
References 1339
book. Organometallic catalysis is far from being a mature scientific field. In the
Editors’ opinion (which is shared by a great number of colleagues in industry
and academics), the following key problems of catalysis warrant intensive
research [ 1371.
4.1.1 Immobilization of Homogeneous catalysts I345
catalysis
Scheme 1
again, immobilized and surface-anchored catalysts are in high demand, not only
for toxicity reasons. Chiral modification of (metal) surfaces seems to bring
about stereoselectivity [32], again an area of hitherto little emphasis. It looks as
if bidentate ligands of axial chirality (atropisomers) will dominate future develop-
ment, at least in the area of the ubiquitous organophosphines. The prototype
BINAP (Structure 1) [33a] is being succeeded by a number of related systems,
of which enantiopure BINAS (2) [33b] and BINAPHOS (3) [33c-g] seem to
solve even the notoriously difficult problem of enantioselective hydroformylation
[95I.
The area of (chiral) NIO-oligodentate ligand synthesis - see, for example, the
known Structures 4-6 - also merits future attention. Smart ideas are required
because these ligands become more and more sophisticated [34]. Logically,
N/O-ligands are more resistant to oxidation than phosphines, one of the reasons
PAr2
S03Na
Ar = C6H4-m-S03Na
(-)-BINAP (-)-BINAS R,S-BINAPHOS
1 2 3
R3
n
1350 4.1 Homogeneous Catalysis - Quo vadis?
97 % yield
2 95 Yo ee
N7
' O H
I\N (S) -isomer
low enrichment (2 %)
B
N'7
N
O (S) -isomer
H
high enrichment (+ 89 O h )
Y
N H
' B JI
znf( U-LII
N
chiral catalyst B
N+ N
pyrimidine-5-
carboxaldehyde
4.1.5 Metals from Stoichiometric Reactivity to Catalytic Efliciency 135 1
This is a case where chiral and achiral metal complexes compete with each
other (> 600: 1 by rate). Asymmetric autocatalysis is certainly an attractive, yet
still largely unexplored field. Two-phase processes for stereoselective syntheses
are under investigation [38], and phase transfer catalysis must be mentioned in
this context.
A recent convincing case of chiral amplification opens a wide horizon in
stereoselective catalysis [37 c] : thus, when a 5-pyrimidyl alcohol with a small
(2 %) enantiomeric excess is treated with diisopropylzinc and pyrimidine-5-
carboxaldehyde, it undergoes an autocatalytic reaction to generate more of
the alcohol. The chiral catalyst is formed from the initial alcohol. The ee result
of the (S)-isomer was successively increased in the series 2 % + 10 % + 57 %
+ 81 % + 89 %. Amplification factors of up to ca. 1700 were recorded with
the catalytic system of Scheme 2 [37c]. This is the first case in which the
enantiomeric excess of the product is greater than that of the chiral catalyst
[971.
It is obvious that toxicity/price reasons (cf. Table 3 in Chapter 1) must push all
these marvelous reagents toward their catalytic application and then, just one step
beyond, to their perfect separation from the product(s) [41 1. “Miracle reagents”
(Seebach) must become “miracle catalysts” to enter the industrial scene success-
fully. Thus, for any newly discovered reagent one always should think of a proper
“ligand outfit” to (re-)enter a catalytic cycle. Tremendous efforts in the coordina-
tion and organometallic chemistry of these ligands are to be made, especially with
regard to synthesis and structure.
CH3
R = 0-tolyl, mesityl
phospha-palladacycles taxol
a 9
D*o^”
‘ 5 min 250 W
microwave,
87 % (98 YOee)
(4)
10 11
/
NADH
'
NAD+
R = alkyl, aryl, halide
(2) Propane is the most prominent refinery gas (av. 60%), followed by butane
(ca. 30 %), so their functionalization has been a serious topic in heterogeneous
catalysis research for a long time.
(3) Carbon dioxide could at least be engaged in the synthesis of carboxylic
compounds and certain heterocycles, quite apart from the consideration that
it may eventually substitute for the more expensive carbon monoxide in spe-
cific applications. For reductive processes, however, a C02-based feedstock
stituation could prove more expensive since an extra equivalent of a reductant
is required (cf. Sections 3.2.11 and 3.3.4).
The selective and catalytic C-C and C-H bond cleavage of (unreactive, satu-
rated) hydrocarbons, like ethane and methane, is still another “Holy Grail” in
chemistry. It is obvious then, that the catalytic activation of such molecules
under mild (e. g., nonphotolytic) conditions would revolutionize catalysis. This
capability would contrast the classical high-temperature reforming processes of
the petrochemical industry, which constitute the largest-scale industrial catalyses.
No solution to the problem is available as yet. However, a number of recent ap-
proaches regarding C-H, C-C, and C-F bonds appear promising (cf. Sections 2.8,
3.1.6, or 3.3.6).
Carbon-Hydrogen Bonds
Methane is broken up at +10 “C upon treatment with the iridium complex
(y5-C5Me5)IrH(PMe3).CH2Cl2to give the oxidative addition product ($-C5Me5)
Ir(H)2(PMe3)CH3[57a]. This reaction matches with earlier findings according to
which the less dissociation-labile carbonyl complex (y5-C5Hs>Ir(CO),affords
the hydrido-methyl derivative (y5-CSHs)Ir(CO)H(CH,)under photochemical con-
ditions [54 c]. The reader is further reminded of Watson’s elegant work concerning
“CH3 vs. ‘*CH3exchange in the “metal-acidic’’lutetium(II1) complex (y5-C5Me5)2
Lu(CH3) by means of methane [57 b] and to a novel approach of methane activa-
tion by N-heterocyclic carbenes [ 1351.
Carbon-Carbon Bonds
Milstein et al. demonstrated (Scheme 6) that a methyl group is first C-H-activated
before it eliminates as methane via hydrogenolysis from the intermediate 10 [57 c].
The prior C-H bond activation occurs readily, and is expectedly much more rapid
than the subsequent C-C-cleavage reaction. It is certainly true that the formation
of the new rhodium-phenyl bond of 13, in addition to the very special type of
chelating tC,P-coordination, is the driving force here, but nevertheless the cleav-
age of a low-reactivity bond between sp2- and sp3-hybridized carbon atoms has
been achieved. The more difficult problem to cQpe with is the cleavage of purely
aliphatic C-C bonds because their directed sp3-orbitals along the bond axis are
inaccessible to metals and are thus much less reactive.
Transfer of a C-H-activated methyl group after consecutive C-C bond cleavage
as a methylene unit to other substrates is an interesting alternative. Starting from
1358 4.1 Homogeneous Catalysis - Quo vadis?
Scheme 6
CH3
CH3
(Me0)3Si-Si(OMe)3 (Me0)3Si-CH*-Si(OMe)3
14 15
Scheme 7
the strained rhodacycle 14,for example, the insertion reactions of Scheme 7 were
achieved, at least in stoichiometric reactions [57 d, el.
It must be noted that the cleavage of strong C-C bonds by transition metal
insertion under mild conditions depends thermodynamically on an auxiliary
chemical reaction coupled to the cleavage process (e. g., hydrogenation). The
work of Milstein shows that an oxidative addition process according to the sim-
plifying eq. (6) is highly dependent on the electron density of the metal center,
but can be thermodynamically more favorable than the competing C-H activation
process. C-C bond cleavage may start with a sterically less hindered C-H bond
activation.
0 -
M" + C-C
IH
L,,, I .,H
Rh',
L' 1 L
L = P(CH3)s
Scheme 9 base = N ( C ~ H ~ ) ~ / K Z C O ~
4.1.9 New Chemical Feedstocks f o r Homogeneous Catalysis 136 1
R I \ /
I
R
Scheme 10
1362 4.1 Homogeneous Catalysis - Quo vadis?
Slow but significant progress is visible in this area. For example, potato starch
(containing 27 % amylase and 73 % amylopectin) can be oxidized to superabsorb-
ing biopolymers. The three-component system H202/HBr/CH3Re03works in
the formation of carboxylated starch according to the mechanism proposed in
Scheme 10 [104].
Isoeugenol, a product from sawdust, and the agricultural waste product trans-
ferulic acid can be converted into vanillin by consecutive oxidation steps, again
employing CH3Re03as a catalyst and hydrogen peroxide as a “green”, yet still
expensive, oxidant [ 1051. Biological wastes are thus shown to form highly
value-added products by virtue of organometallic catalysis.
at lower densities acyclic oligomers are formed [107]. The separation of the
muscarine fragrant exhibiting Structure 17 is so easy that olefin metathesis should
gain a new profile of application with the SCF-OMC technique (cf. [108]).
0
Ru cat (RCM)
+ C2H4
sccop
d > 0,65g mL”
17, RCM product
Ru cat (ADMET)
*
SCCO?
d c 0,65g mL-’
Vl
18, ionic liquid
! -HCI I -2HCI
!
t t
L H
A main question - not yet really considered - concerns the inertness of ionic
liquids. Not only are the anions potential ligands, especially for neutral and catio-
nic metal complexes; one has also to take into consideration what is known for
cations like (imid)azolium: formation of carbene complexes via deprotonation
is a rather facile process especially if ligands of sufficient basicity are present,
e. g., -OR, -NR2. Therefore, several of the impressive catalytic results [ 1131
deserve mechanistic investigation to find out whether they are really limited to
the ionic liquid effects. For example, solvent and complexation effects are likely
to enhance one another in the Heck coupling reactions that were run in the
presence of Structure 18, Scheme 11 [115].
Promising results have been reported by various laboratories since 1990 on
catalysis in molten salts, notably for catalytic hydrogenation, hydroformylation,
oxidation, alkoxycarbonylation, hydrodimerization/telomerization, oligomeriza-
tion, and Trost-Tsuji coupling [ 1131. A continuous-flow application to the linear
dimerization of 1-butene on an ionic-liquid nickel catalyst system reached activ-
ities with TON > 18 000 [116].
4.1.11 New Reactions, Improved catalysts 1365
oxygen > hydrogen peroxide > t-butyl peroxide > other oxidants
is generally accepted [61 a-c]. It is sure enough that stoichiometric oxidants such
as "chromic acid" will be excluded in future times from technical-scale
applications for environmental reasons, even if higher-price chemicals such as
vitamin K3 and others are concerned [61 d-fl. Catalytic synthesis is often the
only reasonable alternative (cf. Section 3.3.13). It is questionable, even for stereo-
selective oxidations, whether oxidants yielding appreciable amounts of salt (e. g.,
NaOCl bleach) [63] will be able to access large-scale applications. It is thus by
force of demand that the old topic of oxygen activation enters the high-priority
list of future research in both coordination/organometallic chemistry and homoge-
neous catalysis. It has to be noted that the apparently primitive question of oxygen
transfer from peroxometal intermediates to olefins is not undisputed in terms of
the mechanism. While the Os0,-mediated dihydroxylation of olefins with hydro-
gen peroxide has long been known, atmospheric oxygen can now be employed for
the same purpose. It may be of strong industrial relevance that transformations fol-
lowing eq. (1 1) are effected by catalytic amounts (0.5 mol%) of K 2[O~02(0H)4],
with convincing evidence for stereoselective varieties, as tested with 1-octene and
a-methylstyrene [ 1 171. Relatively low pressures (0.3-0.9 MPa) at low catalyst
loadings (cathubstrate 1 :4000) are promising features of this elegant reaction. It
seems that the oxygen regenerates the active 0s""' species from the reduced
form [OSO,(OH),]~~ of hexavalent osmium. This is reminiscent of the Wacker-
type oxidation of ethylene where the oxygen also serves to reoxidize the catalyst
metal (Pd" + Pd") (cf. also Section 2.4.1).
1366 4.1 Hornogerieous Catalysis - Quo vadis?
4- lR
R2
+ 112 02 + H20 - HoxR2 R1 OH
olefin 1,2diol
n CH2=CH2 + n CO -
(Y:i f CH2-CH2-C
Il
polyketones
A new generation of polymers, e. g., Shell’s Carilon, was developed from the
discovery of the perfect CO/olefin alternating principle within the short time
span of less than ten years. Systematic mechanistic work in this area has yielded
a highly efficient carbonylation of propene (TON = 4 X lo4) in the presence of
palladium(I1) catalysts to methyl methacrylate (cf. Section 2.3.2.3) [66 el.
It is noteworthy that the attractive homologation reaction - a formal methylene
(CH,) insertion (cf. Section 3.2.7) - according to eq. (16) has received little atten-
tion as yet [67]. This synthetic principle looks promising for homologous com-
pounds of which only one certain derivative is easily available.
R-Y + CO + 2 H2 R-CH2-Y + H20
40 (16)
Y=OH, C,
OH
Novel C-C coupling reactions are about to enter the scope of metal complex
catalysis. Examples are asymmetric aldolizations (Mukaiyama [79]), Diels-Alder
reactions [80], and indium- or zinc-mediated alkylations [86].
The topic of molecular recognition should gain increased attention in catalyst
design. For example, specific structural interactions of higher olefins (e. g., l-de-
cene) with chemically modified B-cyclodextrins allow efficient hydrofonnylation
in a two-phase aqueous system even though the olefin is completely insoluble in
water; at the same time, olefin isomerization at the rhodium catalyst is hampered
P11.
Efficient chiral molybdenum catalysts (Structure 21) which are, at the same
time, easy to handle were generated in situ and used without further purification
in asymmetric olefin metathesis. For example, the RCM following eq. (17) yields
> 80 % of the desired product at > 88 % stereoselectivity [118].
21
1368 4.1 Homogeneous Catalysis - Quo vadis?
Significant progress is being made in catalytic N-C bond formation. Thus, the
stereoselective hydroamination of styrene derivatives [ 1191 and norbornene [ 1201
was achieved with BINAP catalysts (Pd and Ir, respectively) (cf. eq. (18)).
[{(S)-BINAP}lrCI] 2 93 % ee
Scheme 12 24 25
N
k R
26
N-Heterocyclic carbenes are compatible with metals in quite different oxidation
states and structural environments. They are easily accessible, easy to handle, ther-
mally fairly robust, structurally variable, and cheap. Functionalized, chelating,
water-soluble, chiral, and immobilized derivatives are now available [ 1211. The
latter are all the more important as catalyst leaching seems not to occur due to
the strong metal-ligand bonding. Numerous applications in important catalytic
processes have proven successful, particularly as compared with related metal-
phosphane catalysts. Examples are olefin metathesis, Heck-Suzuki and Stille
coupling, Grignard cross-coupling (Kurnada reaction), alkyne coupling, hydrofor-
mylation, olefin hydrogenation, and hydrosilylation, as well as several cyclization
reactions [121, 122, 1361.
A further advantage is the possible in situ generation of catalysts from simple
metal salts or complexes (e. g., Ni(OR)2, PdC12) and azolium salts. The nickel-
catalyzed Grignard cross-coupling of aryl chlorides at room temperature [ 1231
and the activation of aryl fluorides [ 1361 are convincing examples.
1-
or -N(SiHMe2)2
+
6+ 6-
H-L - Ln-CEC-R
-CP
-SnR3
-NR2
-P R2
-OR
-S R
-SeR
-TeR
-X(Ha I)
Scheme 13
easily available and can be tuned in terms of their reactivity by the right choice of
amide ligands (e. g., -N(SiMe3)2 vs. -N(SiHMe,),). Using this technique, cata-
lytically relevant rare earth complexes with salen (Structure 27), (substituted)
linked-indenyl (28), and sulfonamide ligands (29) have been made [124, 1251.
27 28 29
-G
30 R = H, CH3 31
The major advantage of the Periodic Table’s “footnotes” originates from (1) the
“lanthanoid’ contraction effect which makes the chemistry “tunable” according
to size and related properties (e. g., metal Lewis acidity, coordination number,
steric bulk); (2) their pronounced oxophilicity, “hardness”, and (tunable) size.
Their chemistry is ruled by simple principles such as ionic binding and HSAB
theory. For this reason, combinatorial chemistry could prove an avant-garde
tool for ligand fine-tuning. Supermolecular aspects such as dendrimer chemistry
[ 1291, immobilization [ 1301, and stacking host-guest interactions [ 1311 are at
the top of the synthetic chemist’s agenda. Organolanthanoid catalysis, however,
is still badly underestimated with regard to its potential.
(Hoechst), Exact’ (Exxon), and Affinity@(Dow). Some but not all expectations
have been fulfilled since the first edition of our book appeared (cf. Section
2.3.1 S ) .
X = CI, N(CH3)z
R2
32 33
36 37
t
isotactic block
t
atactic block
\ I
Fe
/ /
--/ 38 ($?: bonds formed by catalytic coupling
39 40
R = C(CF3)2CH3or C(CH&
nickel with those commonly seen with metallocene catalysts. For the first time,
simple variation of pressure, temperature, and ligand substituents yields an eth-
ylene homopolymer whose structure varies from a highly branched, completely
amorphous to a linear, semi-crystalline, high-density material with a degree of
branching from 1 to 300 branches per 1000 carbons. As an alternative to 41,
the catalyst system (diimine)NiBr2 + methylalumoxane is equally suitable for
the polymerization of ethylene and higher a-olefins [90 a].
RI l+
k
41 a, b
The special brightness of the new catalysts comes from their ability to include
functionalized vinyl monomers which normally terminate polymerizations at
the oxophilic early transition-metal catalysts. On the other hand, late transition
metals most often dimerize or oligomerize olefins, especially nickel, due to the
preference of /3-hydride elimination. For this reason, ethylene-acrylate and
ethylene-vinyl acetate copolymers are exclusively manufactured by radical-type
processes, which often enough require high-pressure conditions. Palladium
complexes of type 41 allow the formation of high molecular weight random
copolymers; the acrylate co-monomer is equally distributed over all mole-
cular weights of the monomodal distribution. The branching amounts to ca.
100 branches/1000 carbon atoms, with the ester groups being predominantly
located at the ends of branches (eq. (20)). The slightly modified catalyst 42
adds the olefins in a reversible manner, while the intermediate 43 allows for the
chain growth, e. g., consecutive insertion of the ethylene into the Pd-C-alkyl
bond (cf. eq. (21)) [90b]. Brookhart’s work has opened a new possibility of
organometallic catalysis in macromolecular chemistry. DuPont has filed patents
in this area and expects commercialization [91].
gives - applies only for rare segments these days. It is all the more important to
intensify the collaboration of homogeneous catalysis with coordination and orga-
nometallic chemistry. Beyond that, theoretical chemistry, chemical kinetics, and
chemical engineering must be integrated and intensified in current research, not
least for the sake of an early assessment regarding the industrial feasibility of a
certain reagentheactiordmechanisdprocess combination.
We note that the problem of the much talked-about “gap” within heterogeneous
catalysis - namely how to perform structural investigations under realistic condi-
tions and to derive reliable conclusions therefrom for the working catalyst - will
remain central. Heterogeneous catalysis still has empirical status. In contrast,
homogeneous catalysis has its greatest potential in step-by-step improvements,
based on the possibility of examining (and understanding!) the molecular details
of mechanism(s) under true catalytic conditions. Unlike in heterogeneous cata-
lysis, an encyclopedic collection of catalysts and their efficiency (so-called “expert
systems” [94]) is thus not required to choose a homogeneous catalyst for a special
purpose.
It is generally observed that chemical companies include homogeneous cata-
lysis in their research and production. For example, Ciba-Geigy commercialized
their first organometallic homogeneous catalytic process (100 tons per year), the
synthesis of the herbicide Prosulfuron@ via the Pd(dba)2-catalyzed Matsuda
reaction of 3,3,3-trifluoropropene with an aryldiazonium salt [98].
Organometallic chemistry has become so central an interdisciplinary science
that the opportunities for it to serve in catalysis are a daily exciting challenge.
Let us hope that homogeneous and heterogeneous catalysis, as a modified, less
apodictic version of C. P. Snow’s “two cultures” [75], come to unification. The
recent Nobel Prize (2001) to Knowles, Sharpless, and Noyori unterlines the suc-
cesses of molecular organometallic catalysis in a convincing way. A 35-author
team [ 1371 of experts supports much of what has said in this book when they con-
sidered the future catalysis research needs of relevance to carbon management.
The chemical feedstock situation will greatly govern the catalytic sciences in
the near future, for sure.
[3] “Organometallic mixed catalysts” for ethylene polymerization, discovered (by serendip-
ity) when nickel-contaminated autoclaves were used to carry out an Aufiaureaktion (re-
action of A1(C2H5),with ethylene). The “nickel effect” lead to the zirconium-catalyzed
ethylene polymerization in Ziegler’s laboratory on October 26, 1953, see: F. M. MacMil-
Ian, The Chain Straighteners, The MacMillan Press Ltd., p. 62f., London, 1979.
E. Krause, A. von Grosse, Die Chemie der Metallorganischen Verbindungen, Gebriider
Borntraeger, Berlin, 1937; reprint by Dr. Martin Sandig oHG, Wiesbaden, 1965. Specific
treatments of organomagnesium (Grignard) and organoalkaline metal compounds are
older, for example: W. Runge, Organometallverbindungen, 1st ed., Wissenschaftliche
Verlagsgesellschaft mbH, Stuttgart, 1931; 2nd ed. 1944.
E. W. Abel, G. Wilkinson, F. G. A. Stone (Eds.), Comprehensive Organometallic Che-
mistry, 1st ed., Pergamon, Oxford, 1982; 2nd ed., 1995-1996.
[6] (a) J. Buckingham (Ed.), Dictionary of Organometallic Compounds, Vols. 1-3, Chap-
man and Hall, London, 1984; (b) B. J. Aylett, M. F. Lappert, P. L. Pauson (Eds.), Dic-
tionary of Organometallic Compounds, 2nd ed., Vols. 1-5, Chapman and Hall, London,
1995.
[7] Chemical Abstracts Service, December 2001.
[8] See, for example, J. Organomet. Chem. 1995, 500; published by Elsevier Science,
Amsterdam/Lausanne/Oxford.
[9] These journals were started in 1975 (Elsevier) and 1982 (American Chemical Society),
respectively.
[lo] (a) C. A. Tolman, Chem. Soc. Rev. 1972, 1, 337; (b) M. Tsutsui, R. Ugo (Eds.), Funda-
mental Research in Homogeneous Catalysis, Plenum, New York, 1977; (c) J. K. Kochi,
Organometallic Mechanisms and Catalysis, Academic Press, New York, 1978;
(d) J. Halpern, Pure Appl. Chem. 1983, 55, 99.
[ l l ] F. R. Hartley, Supported Metal Complexes. A New Generation of Catalysts, Reidel,
Dordrecht, 1985.
[I21 (a) W. A. Henmann, M. Elison, J. Fischer, Ch. Kocher, G. R. J. Artus, Angew. Chem.
1995, 107, 2602; Angew. Chem., Int. Ed. Engl. 1995, 34, 3005; (b) Hoechst AG (W.
A. Henmann, M. Elison, J. Fischer, Ch. Kocher), DE 4.447.066, 4.447.067, 4.447.068
(1994).
[13] U. Romano, A. Esposito, F. Maspero, C. Neri, M. G. Clerici, Chim. Ind. (Milan) 1990,
72, 610.
[I41 Review: S. L. Scott, J.-M. Basset, G. P. Niccolai, C. C. Santini, J.-P. Candy, Ch. Lecuyer,
F. Quignard, A. Choplin, New J. Chem. 1994, 18, 115.
[ 151 J.-M. Basset, personal communication to the editor (W. A. Henmann); Vth Kiinigsteid
Kreuth Conference on Organometallic Chemistry, KreuthBavaria, Oct. 3-6, 1995.
[ 161 D. Avnir, J. Blum, A. Rosenfeld, H. Schumann, H. Sertchook, S. Wernik, Abstracts 9th
Int. Symp. on Homogeneous Catalysis, Jerusalem, Israel, 1994, p. 144.
[17] G. Wulf, Angew. Chem. 1995, 107, 1958; Angew. Chem., Int. Ed. Engl. 1995, 34, 1812.
[ 181 G. A. Melson (Ed.), Coordination Chemistry of Macrocyclic Compounds, Plenum, New
York, 1979.
[ 191 G. Ertl, H. Knozinger, J. Weitkamp (Eds.), Handbook of Heterogeneous Catalysis, VCH,
Weinheim, 1997; especially Chapters 2.1.4, 2.3.5, 2.3.6, 4.9, 4.11, 5.3.3, 11.2.1, B/4.5,
B/4.15.
[20] D. E. De Vos, F. Thibault-Starzyk, P. P. Knops-Gerrits, R. F. Parton, P. A. Jacobs, Macro-
mol. Symp. 1994, 80, 157.
[21] I. T. Jarvith, J. Ribai, Science 1994, 266, 72.
[22] Cf. Ref. [19], Chapter 9.3.
[23] H. Vahrenkamp, Adv. Organomet. Chem. 1983, 22, 169.
[24] Recent monograph: G. Schmid (Eds.), Clusters and Colloids, VCH, Weinheim, 1994.
1378 4.1 Homogeneous Catal.ysis - Quo vadis?
[40] (a) H. B. Kagan, J. L. Namy, Tetrahedron 1986, 42, 6573; (b) H. B. Kagan, New J.
Chem. 1990, 14, 453; (c) J. A. Soderquist, Aldrichim. Acta 1991, 24, 24; (d) G. A.
Molander, Chem. Rev. 1992, 92, 29.
[41] See, for example: H. B. Kagan, Bull. Soc. Chim. Fr: 1988, 846.
[42] J. D. Atwood, Mechanisms of Inorganic and Organometallic Reactions, BrooksJCole,
MontereyJCanada, 1985.
[43] (a) J. F. Waller, J. Mol. Catal. 1985, 31, 123; (b) G. W. Parshall, Organometallics 1987,
6, 687; (c) E. Drent, Pure Appl. Chem. 1990, 62, 661.
[44] (a) W. A. Henmann, Ch. BroBmer, K. Ofele, C.-P. Reisinger, T. Priermeier, M. Beller,
H. Fischer, Angew. Chem. 1995, 107, 1989; Angew. Che;., Int. Ed. Engl. 1995, 35,
1844; (b) M. Beller, H. Fischer, W. A. Henmann, K. Ofele, Ch. BroRmer, Angew.
Chem. 1995, 107, 1992; Angew. Chem., Int. Ed. Engl. 1995, 35, 1846; (c) J. J. Masters,
J. T. Link, L. B. Snyder, W. B. Young, S. J. Danishefsky, Angew. Chem. 1995,107, 1886;
Angew. Chem., Int. Ed. Engl. 1995, 35, 1723; (d) Review: K. C. Nicolaou, R. K. Guy,
Angew. Chem. 1995, 107, 2247; Angew. Chem., Int. Ed. Engl. 1995, 35, 2079.
See, for example: (a) T. Ziegler, Chem. Rev. 1991, 91, 651; (b) J. K. Labanowski, J. W.
Andzelm (Eds.), Density Functional Methods in Chemistry, Springer, New York, 1991;
(c) 0. D. Haberlein, N. Rosch, J. Phys. Chem. 1993, 4970; (d) N. Rosch, S. Kostlmeier,
H. Bock, W. A. Henmann, Organometallics 1996, 15, 1872; (e) G. Frenking in
B. Comils, W. A. Henmann, R. Schlogl, C.-H. Wong (Eds.), Catalysis from A to Z,
Wiley-VCH, Weinheim, 2000.
J. S. Giovannetti, Ch. M. Kelly, C. R. Landis, J. Am. Chem. Soc. 1993, 115, 4040.
(a) M. W. Balakos, S. S. C. Chuang, J. Catal. 1995, 151,253, 266; (b) R. M. Deshpande,
R. V. Chaudhari, Ind. Eng. Chem. Res. 1988, 27, 1996; (c) S. S. Divekar, R. M. Desh-
pande, R. V. Chaudhari, Catal. Lett. 1993, 21, 191.
R. V. Gholap, 0. M. Kut, J. R. Bourne, Ind. Eng. Chem. Res. 1992, 31, 1597, 2446.
BP Chemicals Ltd. (M. J. Baker, J. R. Dilworth, J. G. Glenn, N. Wheatley), EP 0.632.006
(1994).
D. Astruc, Electron Transfer and Radical Processes in Transition Metal Chemistry,
VCH, Weinheim, 1995.
G. W. Parshall, S. D. Ittel, Homogeneous Catalysis, 2nd ed., John Wiley, New York,
1992.
(a) K. Eller, H. Schwarz, Chem. Rev. 1991, 91, 1121; (c) B. S. Freiser, Acc. Chem. Res.
1994, 27, 353; (c) D. Schroder, H. Schwarz, Angew. Chem. 1995, 107, 2126; Angew.
Chem., Int. Ed. Engl. 1995, 34, 1973.
B. Brielbeck, E. Spika, M. Frede, E. Steckhan, BIOforum 1994, 17, 22.
(a) C. G. Hill, Activation and Functionalization of Alkanes, Wiley, New York, 1989;
(b) R. G. Bergman, ACS Adv. Chem. Ser: 1992, 230, 211; (c) R. H. Crabtree, Chem.
Rev. 1995, 95, 987.
Review: A. Behr, Angew. Chem. 1988, 100, 681; Angew. Chem., Int. Ed. Engl. 1988,
27, 661.
Monographs: (a) A. Behr, Carbon Dioxide Activation by Metal Complexes, VCH Wein-
heim, 1988; (b) W. Keim (Ed.), Catalysis in C,-Chemistry, D. Reidel, Dordrecht, 1983.
(a) R. G. Bergman, B. A. Arndtzen, Science 1995, 270, 1970; (b) P. L. Watson, G. W.
Parshall, Acc. Chem. Res. 1985, 18, 51; (c) M. Gozin, A. Weisman, Y. Ben-David,
D. Milstein, Nature 1993, 364, 699; see also: W. D. Jones, ihid. 1993, 364, 676;
(d) M. Gozin, M. Aizenberg, S.-Y. Liou, A. Weisman, J. Ben-David, D. Milstein, Nature
1994,370,42;(e) S.-Y. Liou, M. Gozin, D. Milstein, J. Am. Chem. Soc. 1995, 117, 9774;
(f) M. Hudlicky, Chemistry of Organic Fluorine Compounds, 2nd edition, p. 175ff,
Prentice-Hall, New York 1992; (g) M. Aizenberg, D. Milstein, Science 1994, 265,
359; (h) M. Aizenberg, D. Milstein, J. Am. Chem. Soc. 1995, 117, 8674;
1380 4.1 Homogeneous Catalysis - Quo vadis?
(i) J.-M. Basset, V. Dufaud, unpublished results 1995/95; (k) J. Corker, F. Lefevre,
Ch. LCcuyer, V. Dufaud, F. Quignard, A. Choplin, J. Evans, J.-M. Basset, Science
1996, 271, 966; (I) J.-M. Basset, V. Dufaud, FR. 9.508.552 (July 13, 1995).
[58] Ruhrchemie AG (B. Comils, W. Konkol, H. W. Bach, G. Dambkes, W. Gick, E. Wiebus,
H. Bahrmann), DE 3.415.968 (1984); EP 0.160.249 (1985).
[59] Argonne National Laboratory (J. W. Rathke, R. J. Klinger), US 5.198.589 (1994).
[60] R. G. Jessop, T. Ikariya, R. Noyori, Nature (London) 1994, 368, 23 1 ; ibid. 1995, 269,
1065; Chem. Rev. 1995, 95, 259. See also: W. Leitner, Angew. Chem. 1995, 107,
2391; Angew. Chem., Int. Ed. Engl. 1995, 34, 2187.
[61] (a) R. A. Sheldon, Top. Cum Chem. 1993, 164, 21; (b) R. A. Sheldon, CHEMTECH
1991, 566; (c) R. A. Sheldon, J. Dakka, Catal. Today 1994, 19, 215; (d) Hoechst AG
(W. A. Herrmann, W. Adam, R. W. Fischer, J. Lin, Ch. R. Saha-Moller, J. D. G. Correia),
DE 4.419.799 (1994); (e) W. A. Herrmann, W. Adam, J. Lin, Ch. R. Saha-Moller, R. W.
Fischer and J. D. G. Correia, Angew. Chem. 1994, 106, 2545; Angew. Chem. Int. Ed.
Engl. 1994, 33, 2475; (0W. Adam, W. A. Herrmann, Ch. R. Saha-Moller, M. Shimizu,
J. Mol. Catal. 1995, 97, 15.
[62] Monographs: (a) G. Strukul (Ed.), Catalytic Oxidations with Hydrogen Peroxide as
Oxidant, Kluwer Academic, Dordrecht, 1992; (b) L. I. Simandi, Catalytic Activation
of Dioxygen by Metal Complexes, Kluwer Academic, Dordrecht, 1992; (c) R. A. Shel-
don, J. K. Kochi, Metal-Catalyzed Oxidations of Organic Compounds, Academic
Press, London, 1981; (d) D. H. R. Barton, A. E. Martell, D. T. Sawyer (Eds.), The Acti-
vation of Dioxygen and Homonuclear Catalytic Oxidution, Plenum, New York, 1993.
[63] Review: W. A. Herrmann, J. Organomet. Chem. 1995,500, 149.
[64] See, for example: C. Botteghi, G. Del Ponte, M. Narchetti, S. Paganelli, J. Mol. Catal.
1994, 93, 1.
[65] (a) J.-L. Couturier, Ch. Paillet, M. Leconte, J.-M. Basset, K. Weiss, Angew. Chem. 1992,
104, 622; Angew. Chem., Int. Ed. Engl. 1992, 31, 628; (b) J.-L. Couturier, K. Tanaka,
M. Leconte, J.-M. Basset, Angew. Chem. 1993, 105, 99; Angew. Chem.,Int. Ed. Engl.
1993, 32, 112.
[66] (a) Shell (E. Drent), EP 121.965 (1984); Chem. A b s ~ 1985, 102, 46423; (b) E. Drent,
J. A. M. van Broekhoven, M. J. Doyle, J. Organomet. Chem. 1991, 417, 235;
(c) E. Drent, P. H. M. Budzelaar, Chem. Rev. 1996, 96, 663; (d) K. Nozaki, N. Sato,
H. Takaya, J. Am. Chem. Soc. 1995, 117, 9911; (e) E. Drent, P. Amoldy, P. H. M.
Budzelaar, J. Organomet. Chem. 1994, 475, 57.
[67] (a) BASF AG (G. Witzel et al.), DE 843.876 (1951); (b) B. Comils, H. Bahrmann,
Chem.-Ztg. 1980, 104, 39; (c) J. F. Knifton, Catal. Today 1993, 18, 355.
[68] H. Sinn, W. Kaminsky, Adv. Organornet. Chem. 1980, 18, 99, and references cited
therein.
[69] Reviews: (a) H.-H. Brintzinger, D. Fischer, R. Mulhaupt, B. Rieger, R. Waymouth,
Angew. Chem. 1995, 107, 1255; Angew. Chem., Int. Ed. Engl. 1995, 34, 143;
(b) H. Cherdron, M.-J. Brekner, F. Osan, Angew. Makromol. Chem. 1994, 223, 121;
(c) G. Fink, R. Mulhaupt, H.-H. Brintzinger (Eds.), Ziegler Catalysts, Springer, Berlin,
1995; (d) A. M. Thayer, Chem. Eng. News, 1995, Sept. 11, p. 15.
[70] (a) F. Kuber, New Scientist, Aug. 1993, 28; (b) F. Kuber, M. Aulbach, Chem. uns. Zeit
1994, 28, 197.
[71] (a) G. W. Coates, R. M. Waymouth, Science 1995, 267, 217; (b) W. A. Herrmann,
W. Baratta, E. Herdtweck, Angew. Chem. 1996, 108, 2098; Angew. Chem., Int. Ed.
Engl. 1996, 35, 1951.
[72] 0. Nuyken et al., unpublished results, 1995.
[73] (a) W. A. Herrmann, S. Bogdanovic, R. Poli, T. Priermeier, J. Am. Chem. Soc. 1994, 116,
4989; (b) S. Bogdanovic, Ph. D. Thesis, Technische Universitat Munchen, 1994.
References and Notes 138 1
[IOO] N.-F.K. Kaiser, U. Bremberg, M. Larhed, Ch. Moberg, A. Hallberg, Angew. Chem.
2000,112, 3742;Angew. Chem., Int. Ed. 2000, 39, 3596.
[I011 H. Ihee, J. Cao, A. H. Zewail, Angew. Chern., Int. Ed. 2001, 40, 1334.
[I021 B. Jandeleit, D. J. Schaefer, T. S. Powers, H. W. Turner, W. H. Weinberg, Angew. Chem.
1999, 111; Angew. Chem., Int. Ed. 1999, 38, 2494.
[I031 F. Hollmann, A. Schmid, E. Steckhan, Angew. Chem. 2001, 113, 190; Angew. Chem.,
Int. Ed. 2001, 40, 169.
[104] W. A. Herrmann, J. P. Zoller, R. W. Fischer, J. Organomet. Chem. 1999, 579, 404.
[lo51 W. A. Herrmann, Th. Weskamp, J. P. Zoller, R. W. Fischer, J. Mol. Catal. A: Chemical
2000, 153, 49.
[lo61 (a) P. G. Jessop, T. Ikariya, R. Noyori, Chern. Rev. 1999,99, 475; (b) J. L. Kendall, D. A.
Canelas, J. L. Young, J. M. Defimore, Chem. Rev. 1999, 99, 543.
[I071 A. Furstner, D. Koch, K. Langemann, W. Leitner, C. Six, Angew. Chem. 1997, 109,
2.562; Angew. Chem., Int. Ed. Engl. 1997, 36, 2466.
11081 A. Fiirstner, Angew. Chem. 2000, 112, 3140; Angew. Chem., Int. Ed. 2000, 39, 3012.
[I091 P.G. Jessop, Y. Hsiao, T. Ikariya, R. Noyori, J. Am. Chem. Soc. 1996, 118, 344.
[110] W. Klaui, J. Bongards, G. J. ReiB, Angew. Chem. 2000, 112, 4077; Angew. Chem., Int.
Ed. 2000, 39, 3894.
[ 1 1 I] W. Leitner, Adv. Organomet. Chem. 2000, 14, 809.
11121 R. A. Brown, P. Pollet, E. McKoon, Ch. A. Eckert, Ch. L. Liotta, P. G. Jessop, J. Am.
Chem. Soc. 2001, 123, 1254.
[113] Short review: P. Wasserscheid, W. Keim, Angew. Chem. 2000, 112, 3926; Angew.
Chem., Int. Ed. 2000, 39, 3772.
[ 1141 See, for example: Solvent Innovation GmbH: http://www.solvent-innovation.com.
11151 (a) W.A. Herrmann, V.P. W. Bohm, J. Organomet. Chem. 1999, 572, 141; (b) L. Xu,
W. Chen, I. Xiao, Organometallics 2000, 19, 1123; (c) A. I. Carmichael, M. I. Earle,
I.D. Holberg, P.B. McCormac, K.R. Seddon, Org. Lett. 1999, 1, 997; (d) V.P. W.
Bohm, W. A. Henmann, Chern. Euc J . 2000, 6, 1017.
[ 1161 P. Wasserscheid, M. Eichmann, Proc. 3rd Int. Symp. Catal. In Multiphase Reactors,
Naples, 2000, pp. 249-261.
[117] (a) Ch. Dobler, G. Mehltretter, M. Beller, Angew. Chem. 1999, 111, 3211; Angew.
Chem. Int. Edit. Engl. 1999, 38, 3026; (b) Ch. Dobler, G. Mehltretter, U. Sundermeier,
M. Beller, J. Amec Chem. Soc. 2000, 122, 10289.
11181 S. L. Aeilts, D. R. Cefalo, P. J. Bonitatebus Jr., J. H. Houser, A. H. Hoveyda, R. R.
Schrock, Angew. Chem., Int. Ed. 2001, 40, 1452.
[ 1191 J. F. Hartwig et al., J. Am. Chem. Soc. 2000, 122, 9546.
11201 A. Togni et al., J. Am. Chem. SOC. 1997, 119, 10857; Lonza AG, EP 0.909.762.
11211 Reviews: (a) W.A. Herrmann, Ch. Kocher, Angew. Chem. 1997, 109, 2256; Angew.
Chem., Int. Ed. Engl. 1997, 36, 2162; (b) W. A. Henmann, Angew. Chem. 2002, in
press; Angew. Chem., Int. Ed. 2002, in press; (c) T. Weskamp, V. P. W. Bohm, W. A.
Henmann, J. Organomet. Chem. 2000, 600, 12; (d) W.A. Herrmann, T. Weskamp,
V. P. W. Bohm, Adv. Organomet. Chem. 2002, in press.
[ 1221 (a) T. Weskamp, F. J. Kohl, D. Gleich, W. A. Herrmann, Angew. Chem. 1999, 111, 2.573;
Angew. Chem., Int. Ed. 1999, 38, 2416; (b) M.S. Sanford, M. Ulman, R.H. Grubbs,
J. Amec Chem. Soc. 2001, 123, 749.
[I231 V. P. W. Bohm, T. Weskamp, Ch. W. K. Gstottmayr, W. A. Herrmann, Angew. Chem.
2000, 112, 1672; Angew. Chem., Int. Ed. 2000, 39, 1602.
[124] Review: R. Anwander, in Lanthanides: Chemistry and Use in Organic Synthesis
(Ed.: S . Kobayashi), Springer, Berlin, 1999, Vol. 2, pp. 1-62.
[I251 R. Anwander, 0. Runte, J. Eppinger, G. Gerstberger, E. Herdtweck, M. Spiegler,
J. Chem. SOC. Dalton Trans. 1998, 847.
References and Notes 1383
[I261 (a) T. Skrydstrup, Angew. Chem. 1997,109, 355; Angew. Chem., Int. Ed. Engl. 1997,
36, 345; (b) H.B. Kagan, J.-L. Namy, in Ref. [124], pp. 155-198.
[I271 (a) M. A. Giardello, V. P. Conticelli, L. Brard, M. R. Gagne, T. J. Marks, J. Am. Chem.
SOC.1994, 116, 10241; (b) Y. Li, P.-F. Fu, T. J. Marks, Organometallics 1999, 13, 439.
[I281 (a) Review: J. Yasuda, in Ref. [124], pp. 25.5-283; (b) H. Yasuda, H. Yamamoto,
K. Yokota, S. Miyake, A. Nakamura, J. Am. Chem. SOC.1992, 114, 4908;
(c) H. Yasuda, E. Ihara, Advan. Polym. Sci. 1997, 133, 53.
[1291 J. M. J. Frkchet, M. Kawa, Chem. MuteK 1998, 10, 286.
[130] Reviews: (a) T.J. Marks, Ace. Chem. Res. 1992, 25, 57; (b) W.M.H. Sachtler,
Z. Zhang, Adv. Catal. 1993, 39, 129.
[ 131J C. Piguet, G. Bernardinelli, G. Hopfgartner, Chem. Rev. 1997, 97, 2005.
[132] H. W. Bohnen, B. Comils, Adv. Catul. 2002, in press.
[1331 Angew. Chem., Int. Ed. Engl. 1997, 36, 1431 and 2001, 40, 4422; Nature 1999, 401,
254 and 2000, 404, 982; Science 1998, 279, 1021.
[ 1341 Keyword “history of catalysis” in B. Comils, W. A. Herrmann, R. Schlogl, C.-H. Wong
(Eds.), Catalysis from A to Z, Wiley-VCH, Weinheim, 2000.
[135] W. A. Herrmann, M. Muhlhofer, T. Strassner, unpublished results 2001; Angew. Chem.
2002, in press (review article on N-heterocyclic carbenes in catalysis).
[136] V. P. W. Bohm, C. W. K. Gstottmayr, T. Weskamp, W. A. Herrmann, Angew. Chem., Int.
Ed. 2001, 40, 3387.
[137] H. Arakawa et al., Chem. Rev. 2001, 101, 953.
Index
- [co(s)(co),]+ 53 - RCH~CH~COCO(CO)T
- [CO~+(OAC)~/HB~] 452 - recovery, hydroformylation 63
- [HCo,(CO)IS] 53 - reduction of nitro arenes 954f
- [ L C O ( R C H ~ C ~ H ~ ~ ) ( C297
~H~)] - Shell process 75
- a-amidoalkanoylcobalt intermediate - template synthesis 927
162 - thermal latenet complexes 384
- alkyne nitrile cocyclization I256 f cobalt carbonyl
- as catalyst for PET production 550 - in arnidocarbonylations 156 f
- as catalyst in hydrocarbon oxidations cobalt carbonyl catalysts
535 - unmodified in hydroformylations 68
- as catalyst in the Witten process 545 cobalt carbonyl hydride 474
- as catalyst metal 32 - regenerative conversion 71
- as peroxide decomposer in catalyzed cobalt catalysts 90 f
oxidations 533 - alkylphosphine modified 58, 474
- BASF process, recovery of 72 - in amidocarbonylations 163
- bk(buteny1)cobalt complex 297 - in carbonylations 104, 146
- 2,2-biphenyl synthesis 1258 - in hydrocarboxylations 182
- carbonylation 961 - in hydroformylations 45 f, 5 1, 69
- carboxylic acids 309 - phosphine-modified in hydro-
- catalysts for polybutadiene production formylations SO, 57
309 - phosphine-modified in Shell process
- colloids 682 73
- cyclooligomerization of alkynes - recycling 70
1253f, 1262ff - unmodified in hydroformylations 53
- dicobalt octacarbonyl 279, 498 cobalt salts
- di-l-rnethylimidazole-bis-dirnethyl- - in butadiene/ethylene codimerization
dioximato-cobalt(II1) nitrate 384 263
- desulfurization 968 cobalt technology 75
- HCo(PR,), complexes 474 cobalt/manganese
- high-pressure process 67 - as catalyst system in TPA productions
R - kinetics 54
racemic switches 569 - reaction mechanism 61
radical carbonylations 191 ff RCM (ring-closing metathesis)
radical chain demolition in autoxidations - metathesis reactions 332
of alkylaromatic compounds 454 - of octadiene 329
radical chain propagation in alkylarene reaction channel in butadiene
autoxidations 454 polymerizations 299
radical chain reaction in aldehyde reaction injection molding see RIM
oxidations 429 reaction mechanism
radical scavengers in arene autoxidations - acetylene insertions 499
447 - arene oxide 436
radicals - BD trimerization 378
- as promoters in the Amoco process 547 - butadiene hydrodimerizations 369
- in commercial oxirane processes 4 18, - electron transfer 453, 535
448 - elimination in Co-catalyzed arene
Raffinate-1 41 autoxidations 449
Raffinate-2 41 ff, 90 - enol reactions 534f, 540
Raney nickel 41 - free radical conversions 491
rapid screening techniques 91 - free radical pathway 536
rate constants - heterolytic in hydrosilylations 491
- in alkylarene autoxidations 455 f - hydroperoxide chain reactions 526
- in dimerizations 256 - in catalyzed chain reactions 531, 534
- in ethylene oxidations 390 - in ethylene oxidations 390
rate dependence - in hydroaminations 521
- in butadiene polymerizations 295 - in uncatalyzed hydrocarbon oxidations
- in trans- 1,4-polymerizations 300 f 530
rate determining steps - migratory olefin insertion 499
- in alkylarene autoxidations 456 - of aldehyde oxidations 429 ff, 437 ff
- in carbonylations 107 - of antimony-catalyzed poly-
- in cis-l,6polyrnerizations 302 condensations 549
- in Co-catalyzed arene autoxidations - of arene autoxidations 447
449 - of butadiene hydrocyanations 482
- in hydroaminations 520, 523 - of butadiene polymerizations 286 ff,
- in hydrocyanations 473, 475 296 ff
- in hydrosilylations, Chalk-Harrod - of carbonyl-group hydrosilylations
mechanism 493 498
- of epoxidations 414 - of catalysis by supported metal
- of ethylene oxidations 392ff complexes 501
rate enhancement in carbonylations 107, - of catalyzed hydrocarbon oxidations
111 535
rate equations - of cyclooligomerizations 376
- for ethylene oxidations 397 - of dehydrogenative hydrosilylations
- for propylene oxidations 395, 397 503
rate expressions for kinetics of - of epoxidations 4 13 ff
hydroformylation 52 - of ethylene hydrosilylation 496 f
rate model - of ethylene oxidations 394
- two parameters in hydroformylations - of hydroaminations 513 ff
53 - of hydrocarboxylations 183
raw-material costs 64 f - of hydrocyanations 469
RCWRP process 37, 65 f, 68, 78 ff, - of hydroformylation
SOff, 90 - of hydrosilane dehydrocouplings 506
1440 Index