Pioneer CDJ-800 Service Manual

ORDER NO.
RRV2690
CDJ-800
COMPACT DISC PLAYER
CDJ-800
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Remarks
CDJ-800 KUCXJ AC120V

CDJ-800 WYXJ AC220-240V
For details, refer to "Important symbols for good services" .
PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A.
PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium
PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936
PIONEER CORPORATION 2002
T-ZZR OCT. 2002 2002 printed in Japan
1 2 3 4
SAFETY INFORMATION
A
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
B Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement par ts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
C
(FOR USA MODEL ONLY)
1. SAFETY PRECAUTIONS ANY MEASUREMENTS NOT WITHIN THE LIMITS

OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
The following check should be performed for the
continued protection of the customer and ser vice SHOCK HAZARD AND MUST BE CORRECTED BEFORE
technician. RETURNING THE APPLIANCE TO THE CUSTOMER.
LEAKAGE CURRENT CHECK

Measure leakage current to a known earth ground (water 2. PRODUCT SAFETY NOTICE
pipe, conduit, etc.) by connecting a leakage current tester Many electrical and mechanical parts in the appliance
such as Simpson Model 229-2 or equivalent between the have special safety related characteristics. These are
D
earth ground and all exposed metal parts of the appliance often not evident from visual inspection nor the protection
(input/output terminals, screwheads, metal overlays, control afforded by them necessarily can be obtained by using
shaft, etc.). Plug the AC line cord of the appliance directly replacement components rated for voltage, wattage, etc.
into a 120V AC 60Hz outlet and turn the AC power switch Replacement parts which have these special safety
on. Any current measured must not exceed 0.5mA. characteristics are identified in this Service Manual.
Electrical components having such features are identified
by marking with a on the schematics and on the parts list
Reading should in this Service Manual.
Leakage not be above The use of a substitute replacement component which does
Device current 0.5mA
tester not have the same safety characteristics as the PIONEER
under
E test recommended replacement one, shown in the parts list in
Test all this Service Manual, may create shock, fire, or other hazards.
exposed metal Product Safety is continuously under review and new
surfaces
instructions are issued from time to time. For the latest
information, always consult the current PIONEER Service
Manual. A subscription to, or additional copies of, PIONEER
Also test with
plug reversed Earth Service Manual may be obtained at a nominal charge from
(Using AC adapter ground PIONEER.
plug as required)
AC Leakage Test
F
2 CDJ-800
1 2 3 4
5 6 7 8
IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER DIODE CHARACTERISTICS A
LASER OF CLASS 1.
MAXIMUM OUTPUT POWER: 5 mW
SERVICING OPERATION OF THE APPARATUS
WAVELENGTH: 780 – 785 nm
S H O U L D B E D O N E B Y A S P E C I A L LY
INSTRUCTED PERSON.
WARNING !
The AEL(accessible emission level) of the laser power output is less then CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should servicing operation of the apparatus.
B
LABEL CHECK
CDJ-800 WYXJ : Types Only
Additional Laser Caution

D
1. Laser Interlock Mechanism
The position of the switch (S1901) for detecting loading
completion is detected by the system microprocessor, and
the design prevents laser diode oscillation when the switch
is not in LPS1 terminal side (when the mechanism is not
clamped and LPS1 signal is high level.) Thus, the interlock
will no longer function if the switch is deliberately set to LPS1
terminal side. ( if LPS1 signal is low level ).
In the test mode∗ the interlock mechanism will not function.
Laser diode oscillation will continue, if pin 9 of TA2153FN
Bottom Plate (IC118)on the MAIN ASSY is connected to GND,
or pin 10 of IC118 (LDON) is connected to low level E
(ON), or else the terminals of Q110 are shorted to each
other (fault condition).
2. When the cover is opened, close viewing of the objective

lens with the naked eye will cause exposure to a Class 1
laser beam.
∗ : Refer to page 53.

Printed on the Bottom Plate
CDJ-800 3
5 6 7 8
1 2 3 4
[ Important symbols for good services ]

In this manual, the symbols shown-below indicate that adjustments, settings or cleaning should be made securely.
When you find the procedures bearing any of the symbols, be sure to fulfill them:
A
1. Product safety
You should conform to the regulations governing the product (safety, radio and noise, and other regulations), and
should keep the safety during servicing by following the safety instructions described in this manual.
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
B For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.
4. Shipping mode and shipping screws

To protect the product from damages or failures that may be caused during transit, the shipping mode should be set or
the shipping screws should be installed before shipping out in accordance with this manual, if necessary.
5. Lubricants, glues, and replacement parts

Appropriately applying grease or glue can maintain the product performances. But improper lubrication or applying
glue may lead to failures or troubles in the product. By following the instructions in this manual, be sure to apply the
prescribed grease or glue to proper portions by the appropriate amount.For replacement parts or tools, the prescribed
C ones should be used.
[ NOTES ON SERVICING ]
7 CLEARNING
Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools:
D
Position to be cleaned Cleaning tools
Pickup leneses Cleaning liquid : GEM1004

Cleaning paper : GED-008
4 CDJ-800
1 2 3 4
5 6 7 8
CONTENTS
SAFETY INFORMATION......................................................................................................................................2
1. SPECIFICATIONS .............................................................................................................................................6
A
2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................8
2.1 PACKING ....................................................................................................................................................8
2.2 EXTERIOR SECTION ..............................................................................................................................10
2.3 CONTROL PANEL SECTION...................................................................................................................12
2.4 SLOT-IN MECHANISM SECTION ............................................................................................................14
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................16
3.1 BLOCK DIAGRAM....................................................................................................................................16
3.2 OVERALL WIRING DIAGRAM .................................................................................................................18
3.3 MAIN ASSY(1/2).......................................................................................................................................20
3.4 MAIN ASSY(2/2).......................................................................................................................................22
3.5 AC IN, TRNS, SECB and REGB ASSYS..................................................................................................24
3.6 MFLB, SLMB and KSWB ASSYS.............................................................................................................26
B
3.7 JFLB, SLDB and JOGB ASSYS ...............................................................................................................28
4. PCB CONNECTION DIAGRAM ......................................................................................................................35
4.1 MAIN ASSY ..............................................................................................................................................36
4.2 AC IN and TRNS ASSYS..........................................................................................................................38
4.3 SECB, REGB and SLMB ASSYS .............................................................................................................40
4.4 MFLB and KSWB ASSYS.........................................................................................................................42
4.5 SLDB, JOGB and JFLB ASSYS ...............................................................................................................46
5. PCB PARTS LIST ............................................................................................................................................50
6. ADJUSTMENT ................................................................................................................................................54
7. GENERAL INFORMATION .............................................................................................................................55
7.1 DIAGNOSIS..............................................................................................................................................55
7.1.1 SERVICE MODE ...................................................................................................................................55 C
7.1.2 POWER ON SEQUENCE......................................................................................................................60
7.1.3 DISASSEMBLY......................................................................................................................................62
7.2 PARTS ......................................................................................................................................................65
7.2.1 IC ...........................................................................................................................................................65
7.2.2 DISPLAY ................................................................................................................................................75
8. PANEL FACILITIES .........................................................................................................................................76
CDJ-800 5
5 6 7 8
1 2 3 4
1. SPECIFICATIONS
A
1. General 2. Audio section

System .............................. Compact disc digital audio system Frequency response .................................4 Hz to 20 kHz
Power requirements ......................... (KUCXJ)AC 120 V, 60 Hz Signal-to-noise ratio ...................115 dB or more (JEITA)
Power requirements ...............(WYXJ)AC 220 -240V, 50/60 Hz Distortion ..............................................0.006% (JEITA)
Power consumption ............................................ (KUCXJ)18 W 3. Accessories
Power consumption ..............................................(WYXJ)21 W ÷ Operating instructions ............................................. 1
Operating temperature ...................................... +5°C to +35°C ÷ Power cord ............................................................... 1
Operating humidity ................................................ 5% to 85% ÷ Audio cable ............................................................. 1
(There should be no condensation of moisture.) ÷ Control cord............................................................. 1
Weight ............................................................. 3.9 kg (8.6 lb) ÷ Forced eject pin ............................................. 1
B
Dimensions .................... 305 (W)x 344.1 (D) x 108.5 (H) mm (housed in a groove in the bottom panel)
12 - 5/8 (W) x 13 -17/32 (D) x 4 - 1/4 (H) in ÷ Warranty(KUCXJ) ................................................... 1
NOTE:
Specifications and design are subject to possible
modification without notice.
C
Accessories
Audio Cable Forced Fject Pin

Power Cord
(VDE1052) L=1.5m (housed in a groove in
(ADG1154 : WYXJ)
(ADG7021 : KUCXJ) the bottom panel)
(DEX1008)
Control Cord
D (PDE-319) L=1 m
6 CDJ-800
1 2 3 4
5 6 7 8
CDJ-800 7
5 6 7 8
1 2 3 4
2. EXPLODED VIEWS AND PARTS LIST

NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
A The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
Screws adjacent to mark on product are used for disassembly.
For the applying amount of lubricants or glue, follow the instructions in this manual.
(In the case of no amount instructions, apply as you think it appropriate.)
2.1 PACKING
4
8
C
5
3 9
13
10
D KUCXJ type
only
11
E
12
14
8 CDJ-800
1 2 3 4
5 6 7 8
PACKING parts List

Mark No. Description Part No. Mark No. Description Part No.
> 1 AC Power Cord See Contrast table(2) 9 Sheet RHX1006
10 Push Rod DEX1008 A
2 Control Cord PDE-319
3 Audio Cord VDE1052
4 Operating Instructions See Contrast table(2) 11 Pad A DHA1555
5 Polyethylene Bag Z21-038 12 Packing Case See Contrast table(2)
NSP 13 Warranty Card See Contrast table(2)
6 Pad B DHA1556 NSP 14 Label VRW1629
7 Pad C DHA1557
8 Pad D DHA1558
(2) CONTRAST TABLE

CDJ-800/KUCXJ and WYXJ types are constructed the same except for the following:
B
Part No.
Mark No. Symbol and Description
KUCXJ WYXJ
> 1 AC Power Cord ADG7021 ADG1154
4 Operating Instructions (KUCXJ) DRB1333 Not used
4 Operating Instructions (WYXJ) Not used DRB1332
12 Packing Case DHG2291 DHG2290
NSP 13 Warranty Card ARY7043 Not used
CDJ-800 9
5 6 7 8
1 2 3 4
2.2 EXTERIOR SECTION
A Refer to "2.3 CONTROL PANEL SECTION".

32
7 33
B
D F 37
32
B
A
WYXJ type only
33
8
9 31
4 D
3
C G
33 32
33 32 29
C 10 E 30
11
12 13 33
15 16 G 6
A
F
28
I
B
33 G
5 36 33
15 14
E 27
16 E
33
16
33
33
18 2 B
15 33
D
17 H C
15 26
16
Refer to "2.4 SLOT-IN MECHANISM

33 33
SECTION". 33
19 I
19
33
35 35
33 25
E 1
A
20
D 24
C
H 22 33
21 33
23 32
33
F
33
10 CDJ-800
1 2 3 4
5 6 7 8
EXTERIOR SECTION parts List

1 MAIN Assy DWG1563 20 25P F•F•C/60V DDD1223
A
2 AC IN Assy See Contrast table(2)
3 TRNS Assy DWR1364 NSP 21 Silicon Rubber D5 L DEB1456
4 SECB Assy DWR1361 22 Bottom Cushion S4 DEC2506
5 REGB Assy DWR1362 23 Bottom Plate P DNH2531
24 Bottom Plate M DNH2546
6 SLMB Assy DWS1322 25 Earth Plate DNH2532
7 19P F•F•C/60V DDD1222
8 Caution Label See Contrast table(2) NSP 26 Chassis See Contrast table(2)
9 Caution Label HE See Contrast table(2) > 27 FU11 Fuse See Contrast table(2)
10 Earth Lead Unit PDF1104 28 Power Knob DAC2073
29 Heat Sink DNG1086
B
11 Mecha Plate DNH2339 30 Trans Plate DNH2529
NSP 12 Cord with Plug DE010VF0
13 Earth Spring DBH1398 > 31 T21 Power Transformer See Contrast table(2)
14 Connector Assy PG03KK-E22 32 Screw BBZ30P080FMC
15 Damper CNV6011 33 Screw BPZ30P080FZK
34 ......
16 Float Spring G5 DBH1494 35 Screw IPZ30P100FMC
NSP 17 Slot-in Mecha S4 Assy DXA1946
18 Lead Card 16P DDD1221 36 Screw PMA30P060FMC
19 Insulator Assy DXA1945 37 Screw BBZ40P060FMC
C
(2) CONTRAST TABLE
CDJ-800/KUCXJ and WYXJ types are constructed the same except for the following:
Part No.
Mark No. Symbol and Description
KUCXJ WYXJ
2 AC IN Assy DWR1366 DWR1363
8 Caution Label Not used VRW1094
9 Caution Label HE Not used PRW1233
NSP 26 Chassis DNK4060 DNK4059
> 27 FU11 Fuse (1.6A/125V) REK1077 Not used
D
> 27 FU11 Fuse (T800mA/L250V) Not used REK1021
> 31 T21 Power Transformer DTT1169 DTT1168
CDJ-800 11
5 6 7 8
1 2 3 4
2.3 CONTROL PANEL SECTION
A
* 1 Lubricaing oil : ZLB-PN397B
26
27
9
8 10
B
29
11 28
24 30
49 49
C
49
A 31 32
17
35
35 34
15
14 21 13-2/2
16 20 36
18 22 34
13-1/2 35 46
23 37
D
12
1 F 19 D
46
* 1 1
46
*
2 H 45 *1 *311
46 46
C 46 46
38
B *1
46
46
A
*1
46
E
46 46
C
*1 * 1
46
39 3
46 40 49
41 44 I
4
J 42 47 D
23 46
25 43 46
5
46 K 46
48
F *1
12 CDJ-800
1 2 3 4
5 6 7 8
CONTROL PANEL SECTION parts List

Mark No. Description Part No.
1 MFLB Assy DWG1564
A
2 KSWB Assy DWS1321
3 JFLB Assy DWG1565
4 SLDB Assy DWS1323
5 JOGB Assy DWG1566
6 Display Panel DAH2139

7 RELOOP Guard DNK4057
8 Control Panel DNK4054
9 QR Guard DNK4058
10 Rotary Knob C DAA1143
B
11 Slide Knob DAC2067
12 PLAY Knob DAC2059
13 SET Knob (EJECT) DAC2060
14 REVERSE Knob DAC2068
15 AUTO BEAT LOOP Knob DAC2069
16 LOOP Knob DAC2066

17 TIME MODE Knob DAC2065
18 RELOOP Knob DAC2064
19 TEMPO Knob DAC2061
20 QUICK RETURN Knob DAC2070
C
21 CALL Knob DAC2062

22 VINYL Knob DAC2063
23 Earth Plate (CU) DBK1224
24 Slide Sheet 1C DAH1988
25 Vessel Sheet DEC2495
26 JOG B DNK4068
27 JOG Panel DAH2182
28 JOG Assy-S DXX2521
29 JOG Plate DAH2052 D
30 JOG A DNK4067
31 Roller A Assy DXB1773

32 SW Ring DNK4070
33 ......
34 SW Cushion HH48 DEC2523
35 SW Spring DBH1514
36 Sheet SW DSX1060
37 JOG Stay Assy DXB1774
38 JOG Holder DNK4069 E
39 13P F•F•C/60V DDD1220
40 Arm Spring DBH1503
41 D Gear DNK4066
42 ENC Plate DEC2498
43 Gear Arm DNK4065
44 Connector Assy PF04PP-B07
45 Cord Clamper RNH-184
46 Screw BPZ30P080FZK
47 Screw BPZ20P060FMC F
48 Screw IPZ30P100FMC
49 Screw PBA1062
CDJ-800 13
5 6 7 8
1 2 3 4
2.4 SLOT-IN MECHANISM SECTION
A
Paint grease the inner
surface of the wall.
Grease
(ZLB-PN397B)
13
11
32
22
10
Paint on side of axle. 21
33 9
23 12
7 Grease
Grease 16
B (ZLB-PN397B)
(ZLB-PN397B)
15 17
Paint grease
Paint grease the
the inner
inner
surface ofofthe
surface wall.
the wall.
8 Dyefree
Dyefree
C
(ZLX-ME413A)
(ZLX-ME413A) Grease
(ZLB-PN397B)
18
19 1
20 24
To MAIN Assy
14 28
2
D
4
25
5 3
25
E 6
27
26
26 31 30
30
F 29
14 CDJ-800
1 2 3 4
5 6 7 8
SLOT-IN MECHANISM SECTION parts List

1 Connector Assy DKP3522
A
2 Spacer Por (T3) DEB1566
3 Float Base S4 Assy DXB1772
4 Front Sheet DED1132
5 Vessel Cushion A DEC2455
6 Vessel Cushion B DEC2456

7 Clamp Spring DBH1374
8 Guide Spring DBH1375
9 SW. Lever Spacer (Pet) DEC2420
10 Clamp Magnet DMG1009
B
11 Yoke S4 DNH2528
12 Loading Lever DNK3406
13 Main Cam DNK3407
14 Disc Guide DNK3478
15 Clamp Arm DNK3576
16 Loading Base Assy-S DEA1022

17 Eject Lever DNK3684
18 Lever AP DNK3835
19 Lever BP DNK3836
NSP 20 Worm Gear DNK3410
C
21 Loading Gear DNK3409

22 Drive Gear DNK3565
23 Clamper S4 DNK4072
NSP 24 DC Motor DXM1173
25 Vessel Cushion C DEC2457
26 Float Rubber S4 DEB1568

27 CD Mechanism DXA-DA114
28 DC Motor Assy-S DXX2510
29 Connector Assy (6P) PF06PP-B25 D
30 Screw DM DBA1104
31 Screw BBZ20P040FMC
32 Centering Guide DNK4073
NSP 33 Loading Base DNK3637
CDJ-800 15
5 6 7 8
1 2 3 4
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

3.1 BLOCK DIAGRAM
A
A MAIN ASSY IC109

K4S281632C-TC1H
SDRAM
LR Clock Audio
CD MECHANISM 50MHz BCK
CN113 Data
(16P) AOUT
9 4
RFO 25 38 RFI 8 83
A-F A-F
PICKUP IC118
ASSY LRCK IC102
14 7 TA2153FN 5 85 PDC101A
RF AMP TEO 14 46 TEI ASIC
IC110 BCK
FEO 17 43 FEI 7 84
TC9495F O_SDATA
B SERVO 88 67 60
PROCESSOR 25MHz 25MHz
T+,T- T+,T-
F+,F- 1 F+,F- 11
18 48 FOO
4 14 19 49 TRO
SLED – IC119
+ SL+
MOTOR M 3 6 LA6562
SL- BTL DRIVER 78
4 7
SP-
2 8 Parallel data
SPINDLE – BUS0 16MHz
+ SP+
MOTOR M 1 9 BUS1
BUS2
CN111 4 5 BUS3
(6P)
25MHz 25MHz
61 11 55
IC113 IC112 SDOO 4

PD3442B8 IC117
BR24C64F XCA56367PV150
C EEPROM SYSTEM CONTROL
MICROCOMPUTER DSP
ADO 27
28
IC122
16MHz
M51957BFP
CN122 RESET IC
(25P)
2 1
LO- LO+ Clock Serial data in

Enable data out
24 25
CN53
(25P) CONTROL
LO-
2 DATA IN/OUT
LOADING – + LO+ DIGITAL OUT MODE SW
MOTOR M 1
D NORMAL— DJ
CN54
D SECB ASSY
CN22 CN51 V+7B
(11P) CN56
C (11P)
11
V+7B
V+11B
11
V+11B CN55
(3P)
(19P)
TRNS ASSY 9 9
T21 PT V+5D V+7A CN1901

(3P)
CN52 LOADING PHASE SW
(6P)
1 3 4 5
E
1 2
CN11 1 3 4 5
J91 G SLMB ASSY
B (6P)
AC IN ASSY IC91 IC92

BA05T PQ15RW11
REG. REG.
AN11
1 2
E REGB ASSY
LIVE NEUTRAL
AC IN
16 CDJ-800
1 2 3 4
5 6 7 8
CN110
ONLY DESIGNER USER
IC103 (1/2)
NJM4558MD
2
IC104 1 AUDIO
3 L OUT
2 PE8001A 16
DAC
C
DIGITAL
OUT
16MHz
F MFLB ASSY 4MHz
IC501
Serial data
Latch clock IC502
UPD16306B
V501
MAIN FL
J SLDB ASSY D
PD5848A FL DRIVER
DISPLAY
MICROCOMPUTER
CN501
(19P)
PANEL KEY
CN503
(11P) CN1503
CN502 (11P) Slider
CN500 PANEL KEY VR
(6P) (13P)
Serial data
CN1502 CN600
(6P) (13P)
PANEL KEY
IC601 V601
E
UPD16306B
FL DRIVER JOG FL
SHEET SW
H KSWB ASSY
CN601
(4P)
I JFLB ASSY CN602
(3P)
CN1601
(4P)
K JOGB ASSY
F
JOG ENCODER
CDJ-800 17
5 6 7 8
1 2 3 4
3.2 OVERALL WIRING DIAGRAM
A
G SLMB ASSY
(DWS1322)
LOADING MOTOR
ASSY-S
DXX2510
CD MECHANISM
(DXA-DA114)
A A 1/2- A 2/2
MAIN ASSY
(DWG1563)
AKP7032 (KUCXJ)
BKP1046 (WYXJ)
D
AC POWER CORD
(KUCXJ : ADG7021)
(WYXJ : ADG1154)
B AC IN ASSY
(KUCXJ : DWR1366) C TRNS ASSY
(DWR1364)
(WYXJ : DWR1363)
REGB ASSY
E (DWR1362)
F
18 CDJ-800
1 2 3 4
5 6 7 8
Note : When ordering service parts, be sure to refer to A

"EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST".
H KSWB ASSY (DWS1321)
D J SLDB ASSY
(DWS1323)
SECB ASSY B
(DWR1361)
F MFLB ASSY (DWG1564)

C
I JFLB ASSY (DWG1565)
E
K JOGB ASSY
(DWG1566)
CDJ-800 19
5 6 7 8
1 2 3 4
3.3 MAIN ASSY(1/2)
A
A 2/2 DSS1139
ONLY
DESIGNER
USER
B A 2/2
A 2/2
A 2/2
A 2/2
C
ONLY
A 2/2 DESIGNER
(AD)
USER
(AD)
A 2/2 (D) (AD)

(D)
(AD)
D A 2/2
(AD)
E
(AD)
F
A 2/2
A 1/2
20 CDJ-800
1 2 3 4
5 6 7 8
A 1/2 MAIN ASSY A

(DWG1563)
A 2/2
(AD)
6
B
A 2/2
(RF)
(T)
C
(F)
(T)
(RF)
(F)
3
D
1
(T)
(F)
(F)
(T)
2
(T)
TO CD MECHANISM
E
4
(T)
(T)
7 A 2/2
(F)
(T)
(T)
(F)
(RF)
: RF SIGNAL ROUTE
5 (AD) F
: AUDIO DATA SIGNAL ROUTE
(D)
: DIGITAL OUT SIGNAL ROUTE
(F)
: FOCUS SERVO SIGNAL ROUTE
TO CD MECHANISM
(T)
: TRACKING SERVO SIGNAL ROUTE A 1/2
CDJ-800 21
5 6 7 8
1 2 3 4
3.4 MAIN ASSY(2/2)
A A 1/2
A 2/2
(AD)
MAIN ASSY
(DWG1563)
(AD)
B
GND
GND
GND
GND
A 1/2 GND
GND
(AD)
GND
GND
C GND
GND
A 1/2
A 1/2
GND
GND
GND
GND
GND
GND
GND
GND
D
A 2/2
22 CDJ-800
1 2 3 4
5 6 7 8
A 1/2 A
A 1/2
(AD)
(D) (D)
(D)
A 1/2
A 1/2 C
A 1/2
A 1/2
A 1/2
D CN53
: AUDIO SIGNAL ROUTE

(AD)
: AUDIO DATA SIGNAL ROUTE
(D) F
: DIGITAL OUT SIGNAL ROUTE
: The power supply is shown with the marked box.

A 2/2
CDJ-800 23
5 6 7 8
1 2 3 4
3.5 AC IN, TRNS, SECB and REGB ASSYS
B AC IN ASSY C TRNS ASSY (DWR1364)

(KUCXJ : DWR1366)
(WYXJ : DWR1363)
FU11
KUCXJ: 1.6A/125V (REK1077)
WYXJ: T800mA/L250V (REK1021)
LIVE
B
NEUTRAL
AC POWER CORD
KUCXJ: ADG7021
WYXJ: ADG1154
KUCXJ: DTT1169
WYXJ: DTT1168
E • NOTE FOR FUSE REPLACEMENT

CAUTION - FOR CONTINUED PROTECTION AGAINST RISK OF FIRE.
REPLACE WITH SAME TYPE AND RATINGS ONLY.
B C
24 CDJ-800
1 2 3 4
5 6 7 8
D SECB ASSY (DWR1361) : The power supply is shown with the marked box.
A
E REGB ASSY (DWR1362)
A 2/2 CN122
C
G
CN1901
CN501
E
D E
CDJ-800 25
5 6 7 8
1 2 3 4
3.6 MFLB, SLMB and KSWB ASSYS
A
F MFLB ASSY (DWG1564)
MFLB ASSY
Switches
F I CN6001 D CN56
F
26 CDJ-800
1 2 3 4
5 6 7 8
G SLMB ASSY (DWS1322) A
H KSWB ASSY (DWS1321)
D
CN55
B
KSWB ASSY
Switches
S1503 : TRKB
S1504 : TRKF
S1501 : SCNB
S1502 : SCNF
S1505 : CUE
S1506 : PLAY
CN1503
J
E

F G H
CDJ-800 27
5 6 7 8
1 2 3 4
3.7 JFLB, SLDB and JOGB ASSYS
I JFLB ASSY (DWG1565)
D
CN500
F
I
28 CDJ-800
1 2 3 4
5 6 7 8
A
J SLDB ASSY (DWS1323)
CN503
B
F
C
SLDB ASSY
Switches
S1554 : EJECT
S1553 : VINYL
S1552 : TEMPO
S1551 : MT D
K JOGB ASSY (DWG1566)
F
I J K
CDJ-800 29
5 6 7 8
1 2 3 4
Waveforms
A
A 1/2 MAIN ASSY
1 IC118-28 pin (RFO) 4 IC118-14 pin (TEO) 6 IC110-12 pin (SBOK)
V: 500mV/div. H: 100nS/div. V: 0.5V/div. H: 1mS/div. V: 5V/div. H: 1mS/div.
2 IC118-25 pin (ARF) • Mode: STD 5 IC113-1 pin (T+) • Mode: SR
V: 500mV/div. H: 100nS/div. 905 play V: 1V/div. H: 1mS/div. Single jump (reverse side only)
4
1
5
2
B
1 IC118-28 pin (RFO) 4 IC118-14 pin (TEO) 6 IC110-12 pin (SBOK)

V: 200mV/div. H: 100nS/div. V: 1V/div. H: 0.5S/div. V: 5V/div. H: 0.5S/div.
2 IC118-25 pin (ARF) • Mode: STD 5 IC113-1 pin (T+)
V: 200mV/div. H: 100nS/div. RW play V: 2V/div. H: 0.5S/div. • Mode: Start up
4
1
5
C
2 6
3 IC118-16 pin (FEO) 4 IC118-14 pin (TEO) 7 IC119-33 pin (SLV)

V: 0.5V/div. H: 5mS/div. V: 1V/div. H: 2mS/div. V: 1V/div. H: 2mS/div.
• When pressing the remote control unit in the test mode 5 IC113-1 pin (T+) 8 IC114-1 pin (HK)
(7+TM) V: 2V/div. H: 2mS/div. V: 1V/div. H: 2mS/div.
• Mode: 16MF
D 4 16 track
Multi-jump
forward
5
4 IC118-14 pin (TEO) 4 IC118-14 pin (TEO) 7 IC119-33 pin (SLV)

V: 0.5V/div. H: 5mS/div. Mode: T-OPEN V: 1V/div. H: 0.2S/div. V: 1V/div. H: 0.2S/div.
5 IC113-1 pin (T+) 8 IC114-1 pin (HK)
E V: 2V/div. H: 0.2S/div. V: 1V/div. H: 0.2S/div.
• Mode: FS-F
4 Track 1 to
16 search
8
F
30 CDJ-800
1 2 3 4
5 6 7 8
Voltages
A 1/2 MAIN ASSY A

IC110 (TC9495F-P) IC112 (PD3442A8) IC117 (XCA56367PV150)
Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V)
1 5 61 0-5 1 3.3 61 2.5 1 0-3.3 61 0 121 0-3.3
2 5 62 5 2 0-5 62 5 2 0-3.3 62 0 122 0-3.3
3 0-5 63 0 3 0-5 63 0-5 3 0 63 3.3 123 0-3.3
4 0 64 5 4 0-5 64 0 4 0-3.3 64 3.3 124 0-3.3
5 0-5 65 0 5 0-5 65 0 5 0-3.3 65 3.3 125 0-3.3
6 0 66 0 6 0-5 66 2.6 6 0-3.3 66 0 126 1.8
7 0-5 67 0 7 0-5 67 2.6 7 0-3.3 67 0-3.3 127 0
8 0-5 68 5 8 0-5 68 5 8 3.3 68 0-3.3 128 0-3.3
9 0 69 5 9 0-5 69 0-5 9 0 69 3.3 129 3.3
10 0 70 5 10 0-5 70 0 10 0-3.3 70 3.3 130 0 B
11 0-5 71 0 11 0 71 0-5 11 0-3.3 71 0 131 0-3.3
12 0-5 72 0 12 0-5 72 0-5 12 0-3.3 72 0-3.3 132 0-3.3
13 0-5 73 0 13 0-5 73 5 13 0-3.3 73 0-3.3 133 0-3.3
14 5 74 0 14 0-5 74 5 14 0-3.3 74 3.3 134 0-3.3
15 0 75 5 15 0-5 75 5 15 0-3.3 75 0 135 0-3.3
16 0-5 76 5 16 0-5 76 5 16 0-3.3 76 0-3.3 136 0-3.3
17 0-5 77 0 17 0-5 77 0 17 0-3.3 77 0-3.3 137 0-3.3
18 0-5 78 2.2 18 0-5 78 0 18 1.8 78 0-3.3 138 0-3.3
19 0-5 79 2.3 19 0-5 79 0 19 0 79 0-3.3 139 0
20 0-5 80 5 20 0-5 80 0-5 20 3.3 80 3.3 140 3.3
21 0-5 81 0 21 0-5 81 0-5 21 0 81 0 141 3.3
22 0-5 82 0 22 0 82 0-5 22 0 82 0 142 3.3
23 5 83 0 23 0-5 83 0-5 23 0 83 0 143 0-3.3 C
24 0 84 0 24 0 84 0-5 24 0 84 0 144 0-3.3
25 4.2 85 0 25 0 85 0-5 25 3.3 85 0
26 2.1 86 0 26 0 86 0-5 26 0 86 3.3
27 5 87 5 27 0 87 0-5 27 0-3.3 87 0
28 0-5 88 5 28 0 88 0-5 28 0-3.3 88 0
29 2.1 89 5 29 0 89 0-5 29 3.3 89 0
30 2.1 90 0-5 30 0 90 0-5 30 3.3 90 0
31 2.1 91 0-5 31 0 91 0-3.3 31 0-3.3 91 1.8
32 2.1 92 0-5 32 0 92 0-5 32 0-3.3 92 0
33 2.1 93 0-5 33 0 93 0 33 0-3.3 93 0
34 2.1 94 5 34 0 94 0-5 34 0 94 0
35 1.6 95 0 35 5 95 0-5 35 0 95 3.3
36 0 96 0-5 36 0-5 96 0-5 36 0 96 0 D
37 2.1 97 0-5 37 0-5 97 0-5 37 0 97 0
38 2.1 98 5 38 0-5 98 0-5 38 3.3 98 0
39 5 99 5 39 0-5 99 0-5 39 0 99 0
40 2.6 100 0-5 40 0-5 100 0-5 40 0 100 0-3.3
41 3.3 41 0-5 41 0 101 0-3.3
42 2.6 42 0-5 42 0 102 0-3.3
43 2.1 43 0-5 43 0 103 3.3
44 2.6 44 0 44 0-3.3 104 0
45 2.1 45 0-5 45 1.8 105 0-3.3
46 2.1 46 0-3.3 46 0 106 0-3.3
47 1-4.2 47 0 47 0 107 0-3.3
48 2.1 48 0 48 0 108 0-3.3
49 2.1 49 0-5 49 3.3 109 0-3.3 E
50 2.1 50 0-5 50 0 110 0-3.3
51 0-5 51 0-3.3 51 3.3 111 3.3
52 0-5 52 0-5 52 3.3 112 0
53 0-5 53 0-5 53 0 113 0-3.3
54 2.1 54 0-5 54 0 114 0-3.3
55 2.3 55 0-5 55 1.6 115 0-3.3
56 4.2 56 0-5 56 1.8 116 0-3.3
57 5 57 0 57 3.3 117 0-3.3
58 0-5 58 0-5 58 0 118 0-3.3
59 5 59 0-5 59 0 119 3.3
60 0-5 60 0 60 0 120 0
CDJ-800 31
5 6 7 8
1 2 3 4
A A 1/2 MAIN ASSY A 2/2 MAIN ASSY

IC109
IC118 (TA2153FN) IC119 (LA6565) IC102 (PDC101A) IC104 (PE8001A) (K4S281632C-TC1H)
Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V)
1 5 1 0-5 1 3.3 61 0 121 0-3.3 1 0-3.3 1 3.3
2 0-5 2 0-5 2 0 62 0 122 0-3.3 2 0-3.3 2 0-3.3
3 2.1 3 7.2 3 0-3.3 63 0-3.3 123 0-3.3 3 0-3.3 3 3.3
4 2.2 4 3.3 4 0-3.3 64 0-3.3 124 0-3.3 4 1.8 4 0-3.3
5 2.2 5 3.3 5 0-3.3 65 0-3.3 125 3.3 5 1.8 5 0-3.3
6 2.1 6 3.3 6 0-3.3 66 0-3.3 126 0 6 3.5 6 0
7 2.4 7 3.3 7 0-3.3 67 0-3.3 127 3.3 7 0 7 0-3.3
8 0 8 2.5 8 0 68 0 128 0 8 5 8 0-3.3
9 0-5 9 4.2 9 3.3 69 3.3 129 0-3.3 9 5 9 3.3
B 10 0-5 10 0 10 0-3.3 70 3.3 130 1.3 10 0 10 0-3.3

11 1.9 11 3.7 11 0-3.3 71 3.3 131 0-3.3 11 2.5 11 0-3.3
12 4.2 12 3.7 12 0-3.3 72 0 132 0-3.3 12 0 12 0
13 2.1 13 3.9 13 0-3.3 73 0 133 0-3.3 13 0-5 13 0-3.3
14 2.1 14 3.5 14 3.3 74 0-3.3 134 0-3.3 14 0 14 3.3
15 2.6 15 7.2 15 0 75 0-3.3 135 0 15 5 15 0-3.3
16 2.1 16 2.2 16 3.3 76 0-3.3 136 0-3.3 16 0-5 16 0-3.3
17 2.1 17 2.1 17 0 77 0-3.3 137 0-3.3 17 0 17 0-3.3
18 0 18 2.2 18 0 78 0-3.3 138 0-3.3 18 2.5 18 0-3.3
19 2.1 19 2.1 19 0-3.3 79 0-5 139 0-3.3 19 0 19 0-3.3
20 2.7 20 2.1 20 0-3.3 80 0-5 140 0-3.3 20 5 20 0-3.3
21 3.3 21 2.1 21 0-3.3 81 0 141 0-3.3 21 0-5 21 0-3.3
22 2.6 22 1.9 22 0 82 3.3 142 0 22 5 22 0-3.3
C 23 1.9 23 2.1 23 0-3.3 83 0-5 143 0 23 0 23 0-3.3
24 2.1 24 2.1 24 3.3 84 0-5 144 3.3 24 5 24 0-3.3
25 2.1 25 1.1 25 0 85 0-5 25 5 25 0-3.3
26 5 26 1.8 26 0-3.3 86 0 26 0-5 26 0-3.3
27 2.1 27 1.1 27 0-3.3 87 0 27 0-3.3 27 3.3
28 1.7 28 2.1 28 0-3.3 88 2 28 0-5 28 0
29 0 29 0 29 0-3.3 89 0 29 0-3.3
30 2.1 30 2.1 30 0-3.3 90 3.3 30 0-3.3
31 2.1 31 0-3.3 91 0-5 31 0-3.3
IC122 (M51957BFP)
32 2.1 32 0 92 3.3 32 0-3.3
Pin No Voltage (V)
33 2.1 33 0 93 0-3.3 33 0-3.3
1 0
34 3.4 34 0 94 0-5 34 0-3.3
2 2.1
35 5 35 3.3 95 0-5 35 0-3.3
3 0
D 36 5 36 3.3 96 0-5 36 0
4 0
37 0 37 1.1 97 3.3 37 3.3
5 1.3
38 0-5 38 0 98 0 38 1.5
6 5
39 0 99 0-3.3 39 0-3.3
7 5
40 0-3.3 100 0-3.3 40 0
8 0
41 0-3.3 101 0-3.3 41 0
42 0-3.3 102 0-3.3 42 0-3.3
43 0-3.3 103 0-3.3 43 3.3
44 0-3.3 104 0 44 0-3.3
45 0 105 3.3 45 0-3.3
46 0-3.3 106 3.3 46 0
47 0-3.3 107 3.3 47 0-3.3
48 0-3.3 108 3.3 48 0-3.3
E 49 0-3.3 109 0 49 3.3
50 0-3.3 110 0 50 0-3.3
51 0-3.3 111 0 51 0-3.3
52 0 112 0-3.3 52 0
53 3.3 113 0-3.3 53 0-3.3
54 0 114 0-3.3 54 0
55 3.3 115 0-3.3
56 0-3.3 116 0-3.3
57 0-3.3 117 0-3.3
58 0-3.3 118 0-3.3
59 0 119 0
60 0-3.3 120 0-3.3
32 CDJ-800
1 2 3 4
5 6 7 8
F MFLB ASSY I JFLB ASSY A

IC501 (PD3848A) IC502 (UPD16306B) IC601 (UPD16306B)
Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V) Pin No Voltage (V)
1 0 61 0-42 1 0 61 0-31 1 0-5 61 0
2 42 62 0-42 2 31 62 0-31 2 2.5 62 0
3 0 63 0-42 3 0 63 0-31 3 0-5 63 0
4 0 64 0-42 4 0 64 0-31 4 0-5 64 0
5 0 65 0-42 5 0 65 0-31 5 0-5 65 0
6 0 66 0-42 6 0 66 0-31 6 0-5 66 0
7 0 67 0-42 7 0 67 0-31 7 0 67 0
8 0-42 68 0-42 8 0-31 68 0-31 8 0 68 0
9 0-42 69 0-42 9 0-31 69 0-31 9 0 69 0
10 0-42 70 0-42 10 0-31 70 0-31 10 0-5 70 0 B
11 0-42 71 0-42 11 0-31 71 0-31 11 0-5 71 0
12 0 72 0-42 12 0-31 72 0-31 12 0-5 72 0
13 0 73 0-42 13 0-31 73 0-31 13 0-5 73 0-5
14 0 74 0 14 0 74 0 14 0 74 0-5
15 0-42 75 0 15 0 75 0 15 0 75 0-5
16 0-42 76 0 16 0 76 0 16 0 76 0-5
17 0-42 77 0 17 0 77 0 17 0-5 77 0-5
18 0-42 78 0 18 0 78 0 18 0 78 0-5
19 0-42 79 42 19 0 79 31 19 0 79 0-5
20 0-42 80 0 20 0 80 0 20 0 80 0-5
21 0-42 81 0 21 0 81 0 21 2.1 81 0-5
22 0-42 82 0-42 22 0 82 0-31 22 2.4 82 0-5
23 0-42 83 0-42 23 0 83 0-31 23 5 83 0-5 C
24 0-42 84 0-42 24 0 84 0-31 24 0 84 0-5
25 0-42 85 0-42 25 0 85 0-31 25 0 85 0-5
26 0 86 0-42 26 0 86 0-31 26 0 86 0
27 0 87 0-42 27 0 87 0-31 27 0 87 0
28 0 88 0-42 28 0 88 0-31 28 0 88 0-5
29 0 89 0-42 29 0 89 0-31 29 0 89 0
30 0 90 0-42 30 0 90 0-31 30 0 90 0
31 42 91 0-42 31 0 91 0-31 31 0 91 0-5
32 0 92 0-42 32 0 92 0-31 32 0 92 0-5
33 0 93 0-42 33 0 93 0-31 33 5 93 0-5
34 0 94 0-42 34 0 94 0-31 34 5 94 0-5
35 0 95 0-42 35 0 95 0-31 35 0 95 0-5
36 0-5 96 0-42 36 0-5 96 0-31 36 5 96 0-5 D
37 0-5 97 0-42 37 0-5 97 0-31 37 0 97 0
38 0-5 98 0-42 38 0-5 98 0-31 38 0 98 5
39 0 99 0-42 39 0 99 0-31 39 0 99 0-5
40 0 100 0 40 31 100 0 40 0 100 0-5
41 5 41 5 41 0
42 5 42 5 42 0
43 0-5 43 0-5 43 0
44 0 44 0 44 0
45 0-5 45 0-5 45 0
46 0 46 0 46 0
47 0 47 0 47 0
48 0 48 0 48 0
49 0 49 0 49 0 E
50 42 50 31 50 0
51 0-42 51 0-31 51 0
52 0-42 52 0-31 52 0
53 0-42 53 0-31 53 0
54 0-42 54 0-31 54 0
55 0-42 55 0-31 55 0
56 0-42 56 0-31 56 0
57 0-42 57 0-31 57 5
58 0-42 58 0-31 58 0
59 0-42 59 0-31 59 0
60 0-42 60 0-31 60 0
CDJ-800 33
5 6 7 8
1 2 3 4
34 CDJ-800
1 2 3 4
5 6 7 8
4. PCB CONNECTION DIAGRAM

A
NOTE FOR PCB DIAGRAMS :
1. Part numbers in PCB diagrams match those in the schematic 3. The parts mounted on this PCB include all necessary parts for
diagrams. several destinations.
2. A comparison between the main parts of PCB and schematic For further information for respective destinations, be sure to
diagrams is shown below. check with the schematic diagram.
Symbol In PCB Symbol In Schematic 4. View point of PCB diagrams.
Part Name
Diagrams Diagrams
B C E B C E
Connector Capacitor
Transistor
B C E
B C E B C E SIDE A
Transistor
B C E with resistor B
D G S D G S
Field effect
D G S transistor
P.C.Board Chip Part SIDE B
Resistor array
3-terminal
regulator
CDJ-800 35
5 6 7 8
F
E
B
A
D
C
36
A
SIDE A
1
1
To CD Mech
anism
IC114
IC113
To CD Mech
Q102
Q103
anism
Q110
IC102
Q106
IC119
IC112
IC109
Q111
Q105
IC125
IC110
IC104
Q104
IC124
IC118
Q108
IC123
IC115
IC116
IC117
IC107
IC103
Q107
IC122
IC108
IC111
4.1 MAIN ASSY
CN111 CN113
R200 R192 C238 R228 R178 FLGB
R198 C213 R222 R225 R181
RF0
FLGC
R207
R208
C219 R221 C241 R179 C203 C269
R145
GND
F-
1.F-
2.T-
3.T+
4.F+
5.PD
6.VR
7.LD
R176 IC107 JA104
R150
R149
R148
R147
R197 R226 C279 FLGD C224 R205 L104 C135
8.GND
9.F
5
4
R219 R220 T-
10.C
11.B
12.A
13.D
14.E
ZZRES35 D1206
A MAIN ASSY
R227 R177 C197 IC114 CN113
ARF
C183
R158
C182
R230 SL+ R175 L110 VC1 not contact side
C233
C227
T+ HK
15.CD+5
16.VC
R229 C240 C208 C231
R196 C260
C189
Q110 Q111 C223
C226
C220
R209
R153
1
C212 FOO 15 15 11
30
8
C267
1.SP+
LO+
R151
16
16
1
SL- 30
8
C136
2.SP- FMO F+
R245 C228
1
LO-
SP+ R249
C286
R206
3.SL+ C151
R141
R199
R146
4
FLGA
C253 C229
5
C268
C225
1 2
16 16 22
SP- R250
1
8
R152
19
4.SL- VA R243
L109
IC118
DMO TRO MUTE12 C198 C258 L108 R252 15
VC1
C158
C159
C152
R140
R184
C209
VF
1
8
1
8
19
R214
VC R242
R215
1 11 15
C157
51
R139
IC116 C188 R185 VE C230
RFGC
80 80 R236
R258
R173
C245
5 R247
R172
8 SLV
4
5
4 Q108
4
C134
81
5.GNDD
5
50
R210
6
R251
C285 IC111 C150
C248
C251
2
C250
C196
2
1 IC113 R171 C153

C283
D1207
C259
D1205
6.CDINSIDE
R138
TE TEB
6
R129
R133
R136
VB VD
R238
5
4
C177
R244
R246
R239
Q106
20
C173 C207
R240
R241
1 4 1 R157 C175 C201
20 38
38
C181
R166
R231
C192
C221
CN111
CN123
C291 R162 R134
IC119
SBAD VRX2
C246
R233
R186
R267
R212 SPV C290 C249 R174 R132
FE
C117
8
1
R213 R224 C191 RFRP C199 IC115

Q107
C284 R161 76 X102 C133

R218 C194 R131
100 76
R195
C176
C232 C193
100
R125
R187 C205
R127
R191
C211
1
C131
75
R190
C204
75
C206
R211
R135
C218 R188 TZC R130 5
R273
1
31
R217
NP
100
25MHz
R182
1
C234 R116
R194
C210
R126
R183
R189
C132
C118
C122
R128
30
1 2
C256
C287
C174 1 C185 C116 C121
IC110
C275
C202 Q103 C115
ZZRES35 R101
1
5
8
BCK C200
CN110
1 4
R123
C195 R167
IC112
C163
NP
DATA R169 R170
R278
IC125 R156 IC103
R111
1
R110
88 1
R168
C289
LRCK
R283
C190
R137 R155
R112
16MHz F110
R124
R118
25
R120
R115
IC104
6
6
R114
R117
IPF R122
C162
R119
C273
25
C119
51
R284
R285 Q105
51
D1204
28
R193
R287
1 IC122 50 Q102 JA103
26 5
Q104
C214
CDJ-800
R277
BLKCK IC108 R121
C128
R113
26 50 88
C101
BUF 5
C276
9
R164
C274
R266
R256
R257
C187
R265
C288
C215
9
R216
1616
C216
C217
C129
CN122
R154
1
C113
R276
36
IC117
1
C277 R274
R279 R261 11
25MHz
R269 R270 MAIN C147 44
IC120
37
C184
R160 R201
144
1
14
15
C146
C222
C144
C149
C145
108 108
C236
73
C186
C165
73 C138 C120
R275
1
R163
C164
1
54
C270 C167
72
C148
54
109
72
109
C237 C239
R271
C160
R272
C127
C168
C235
25MHz C242
X101
C126
3
3
C244
C169
C125 C130
R286 C243
C170 C124 C114
R234 C247
C257
C161
R165
R235
1
C155
C123
R280 C254
R223
R281
72
109
IC123
C271 R282
37
R248 73
R262
144
108
IC102
5
DC FC
5 IC124
C261
144
37
27
28
27
28
C112 1 36
IC109
C262
C263
C264
C265
C266
1 MAIN R254 R253

1 C171
C110
C109
C108
36
C107
R264
C272 C111
25
Production code
contact side=top
R263
C282
DWG1563- 5
25
ES3
C106
C281
C280
ZZR
DNP2035-
17.TCH
18.JOG1
19.JOG0
20.V+3R3
21.V+5D
22.GND
23.GND
24.V+11B
25.V+7
1.LO+
2.LO-
3.LPS2
4.LPS1
5.S0CK
6.TSDI
7.GND
8.JSDI
9.SENBL
10.TSDO
11.XSRST
12.JSDO
13.RMIN
14.CONT2
15.XDOSW
16.CONT1
CN122
4
4
(DNP2035-A)
D CN53
SIDE A
A
B
F
C
D
A
37
SIDE B
A
8
8
To Mechanism To Mechanism
(DNP2035-A)
CN113 CN111
CN113
1 15
CN111
1
1.SP+
2 16
12.A 15.CD+5
2.SP-
13.D 16.VC
11.B 14.E
3.SL+
8.GND
4.SL-
5.PD
6.VR
7.LD
4.F+
3.T+
9.F
10.C
1.F-
2.T-
5.GNDD
7
7
6
6.CDINSIDE
CN123
1
CN110
1
CDJ-800
6
1.LO+
CN122 2.LO-
3.LPS2
1
4.LPS1
5.S0CK
6.TSDI
7.GND
8.JSDI
9.SENBL
6
6
10.TSDO
11.XSRST
12.JSDO
13.RMIN
14.CONT2
15.XDOSW
16.CONT1
17.TCH
18.JOG1
19.JOG0
20.V+3R3
0 1 A 21.V+5D
B 22.GND
0 1 2 3 0 1 2 3 4 5 6 7 8 9
C 23.GND
MAIN ASSY
25
0 1
24.V+11B
25.V+7
CN122
5
5
A
SIDE B
A
1 2 3 4
4.2 AC IN and TRNS ASSYS
A SIDE A SIDE A
B AC IN ASSY
T mAL V A V
W63 W64 C12
NEUTRAL FU101
_A_V H12
B NEUTRAL H11
L11
RISK OF FIRE - REPLACE C13

AC IN FUSE AS C11
W44 DWR1359
W43 DWR1363
MARKED
LIVE /KUC/J/WY/NK
W42 DWR1365
W41 DWR1366
AN11
LIVE
2
VOLTAGE SELECTOR
S12
220-240V
S11
CN11
1
POWER SW
3
ON OFF
ACIN
/RL
1
W28
W29
CN11
100-110V
W30
W31
C
PRIMARY
(DNP2036-B)
C TRNS ASSY
D
CAUTION
REPLACE IC LINKS AS MARKED.
MFD.BY LITTELFUSE INC.
DWR1360-
DWR1364-
5
CN22
3
J3:DWR1360-
J2:DWR1364-
J2
BLU 11 1
49103.5
11 1
491.630
J2
IC24
TRNS
VLT
11.V+7B
10.GND
9.V+11B
8.GND
7.GNDF
6.GND
5.VLOD
4.FLAC4
3.FLAC3
2.FLAC2
1.FLAC1
IC23 49103.5
491005
491005
IC25
BRN
J3 For Power Transformer
W18
W19
PRIMARY CN22
IC21
IC22
E
D
CN51
J11
19 8
T21 (DNP2036-B)
To GNDF
IC25 IC21 IC24 IC23
IC22
B C B C
38 CDJ-800
1 2 3 4
5 6 7 8
SIDE B SIDE B A
B AC IN ASSY
NEUTRAL
MANUAL SOLDER
NEUTRAL B
AC IN
LIVE
LIVE
VOLTAGE SELECTOR
220-240V
3
2.NEUTRAL
1.LIVE MANUAL SOLDER
S11
CN11
POWER SW
OFF ON
S12
3.NEUTRAL
CN11
100-110V
2.220-240V
1
1.110-120V ACIN
C
PRIMARY
(DNP2036-B)
C TRNS ASSY
D
ATTENTION
REMPLACER LE IC LINKS COMME INDIQUE.
DE CHEZ LITTELFUSE INC.
MANUAL SOLDER
D24
1 11
J2
CN22
IC23
D26
IC24
3.FLAC3
4.FLAC4
5.VLOD
6.GND
1.FLAC1
2.FLAC2
11.V+7B
7.GNDF
9.V+11B
D25
D28
D27
D23
10.GND
8.GND
IC25
TRNS
D21
R74
CN22 PRIMARY
D22
IC21
E
D
CN51 IC22
C31 C30
C29 C28 C27 C26 C24 C23 C22 C21 C25
MANUAL SOLDER
To GNDF (DNP2036-B)
IC23 IC24 IC21 IC25
IC22
B C B C
CDJ-800 39
5 6 7 8
F
E
B
A
D
C
40
To Loading motor A CN122
F CN501
SIDE A
J CN1901
1
1
CN54 CN53 CN56

CN55 CN54 C69
1 SECB
D E G
1.V+7
3.GND
4.GND
W66
C57
5.V+5D
1 DWR1361- CN56
1.LO+
2.LO-
2.V+11B
25 25 1
1
W67
1 1
1.LPS1
2.GND
3.LPS2
1 3
20 10 C68
CN55
W65
1 2 3 CN53
CONTACT SIDE C62
W50
C59
W49
CHARACTER SIDE
W48
CONTACT SIDE
Q52
W55
19.GND
20.TSDI
21.S1CK
10
W46 C61
Q52
W53
W45
6.V+3R3
7.JOG0
8.JOG1
9.TCH
10.CONT1
11.XDOSW
12.CONT2
13.RMIN
14.JSDO
15.XSRST
16.TSDO
17.SENBL
18.JSDI
V+5D
E E
W59
W52
FLAC3
W47
W60
W61 W62
22.LPS1
23.LPS2
24.LO-
25.LO+
ATTENTION L53
D SECB ASSY
W56
W58 FLAC4
W57
W51
Q54
V+11B
V+7A
GNDD
JA52
52
V+5D
V+7B
REMPLACER LE IC LINKS E
W54
Q55
C67
IC56
IC59
19 19
Q53
COMME INDIQUE.
GNDD
491.500
W39
W40
R76
L56 491.200 R81
DE CHEZ LITTELFUSE INC. E
Q55 IC56
V+7B W36
L55
15.SENBL W35
2
2
16.TSDI V+5D
W72
L58
W32
17.S1CK IC57 GND
Q54 Q53 IC59 IC57

L57
18.GLED V+11B
10.V+5 W34 W38
19.V+7B 1.FLAC4 491.200
11.XSRST 2.FLAC3 V+7A
W33 W37
12.FLAC2 3.JOG0
C70
13.TSDO 4.JOG1 GNDD GND

W23 R66
14.FLAC1 5.TCH
6.GND W22 GNDD
W71
W70
7.GND
8.VLDJ W24
9.GND
C64
4.3 SECB, REGB and SLMB ASSYS
W27
W25
C55
1.FLAC1 10.GND
2.FLAC2 11.V+7B W26 GND
3.FLAC3 C65
GND
CDJ-800
4.FLAC4 W20
5.VLOD
1
LINKS
1
6.GND
JA51
7.GNDF C52
8.GND
9.V+11B
C51
S51
CN52 1 W21
6 1
3
3
CN51
REPLACE IC
AS MARKED.
W13
6 1
DOUT MODE
11
11
C54
NORMAL<-->DJ
W15
LITTELFUSE INC.
D CN55 CN51
W14
KN51
C53
CN52
CN1901
C CN22
E
CAUTION
MFD.BY
2
1 3
SLOTSW
90
S1
1 2 3 OPEN SIDE
1.LPS1
3.LPS2
1
2.GNDD
(DNP2036-B)
90
S1
G SLMB ASSY
5.V+7
J91
6.GND
2.GND
6 1 J91
3.V+5D
1.V+7B
4.V+11B
SLMB
CN1901
SLOTSW
DWS1322- 6 1
4
4
W69
C94 C92
REGB DWR1362
(DNP2036-B)
IC92 IC91
W68
4 1
REGB ASSY
(DNP2036-B)
SIDE A
D E G
8 7 6 5
41 CDJ-800
D E G D E G
F
Q55 IC56
Q54 Q53 IC59 IC57 Q52
(DNP2036-B)
1.V+7
2.V+11B
J CN1901
3.GND
CN55 4.GND
To Loading motor
1.LPS1 5.V+5D
6.V+3R3
1
CN54 7.JOG0
CN55
2.GND 8.JOG1
1
1.LO+
E
9.TCH
3
2.LO- 10.CONT1
(DNP2036-B)
3.LPS2 11.XDOSW
12.CONT2
13.RMIN
Q56
14.JSDO
CN54
15.XSRST
25
16.TSDO 1.LPS1
17.SENBL 2.GNDD
18.JSDI 3.LPS2
19.GND
20
SLMB
20.TSDI
1
1
21.S1CK
22.LPS1
CN1901
23.LPS2
3
Q51
DWS1322-
24.LO- 25.LO+
CN1901
D CN55
10
CN53
S1902
S1901
1
SLOTSW
CN53
D
SLOTSW
R52
R51
C60
5
4
G SLMB ASSY
8
1
8 IC51
R58
R57
R56
R55
R54
R53
IC55
D51
C56
C CN22
DWR1361-
SECB
IC56
1
CN56 CN51
19
1.FLAC4
2.FLAC3
3.JOG0
4.JOG1
1
CN56
1 11
C 10 CN51
5.TCH
6.GND
7.GND
8.VLDJ
9.GND
FLAC3
10.V+5
13.TSDO
14.FLAC1
15.SENBL
16.TSDI
17.S1CK
11.XSRST
12.FLAC2
FLAC4
18.GLED
19.V+7B
10.GND
1.FLAC1
2.FLAC2
3.FLAC3
4.FLAC4
5.VLOD
6.GND
7.GNDF
8.GND
9.V+11B
11.V+7B
V+5D
V+7A
GNDD
GNDD
GNDD
V+11B
V+7B
V+5D IC59 IC57
R67
(DNP2036-B)
R75
E
IC92
Q55
E
R91
Q54 DWR1362
F CN501
R82 REGB
R78 R83
R92
C66 6.GND
E
R79 5.V+7
D55 4.V+11B C93
Q52
3.V+5D
R85
5
1
2.GND
R59 IC63 1.V+7B
J91
R70
6
R71 6.GNDD
GND
6
Q53 5.V+7
CN52
E
4.V+11B
B
R84
D54 3.V+5D
R63
J91
D52 D53 2.GNDD
C58 R60 MANUAL C91
1.V+7B
1
D63
1
R62 D64 SOLDER
R64
IC91
L54 C63 CN52
R73
R61 R65
R68 R72
S51 DOUT MODE
MANUAL SOLDER DJ<-->NORMAL
REGB ASSY E
D SECB ASSY
A SIDE B SIDE B
8 7 6 5
1 2 3 4
4.4 MFLB and KSWB ASSYS
SIDE A
A
F MFLB ASSY
D511
B1
W549
MFLB DWG1
V+7B
W548
GLED
S508
19
W554
V501
W553
FC DC
19
53 49 46
W550
C502 Q501
W552
W551
E
CN501
D512
B2 W5
W540
W538
V+7B
W537
S509
GND
FL HOLDER
CN501
S504
B
1
1
C506
C503 W539
D CN56
D513 V+5
B4 TIME
W525
V+7B
GND
VLDM
W523
V+5
W526
D507 D508
W527
W524
BLK0
E
LAT0
W528
VLDJ C510
S511
SCLK2
D505 D506 RELOOP
W529
/EXIT
W530
W514
VLDJ
Q502
D514
B8
W510
W513
S507
S510
S506
S505
LOOP-IN LOOP-OUT
C
CN500
GLED
GNDA
V+7B
W511
W504
GLED 13 1
13 1
IC510
W512
W509
D509 D510
CN500
V+7B
GLED
GNDA
W505
W508
S512
W507
I CN600
V+7B
W502
W506
W503
REV
6 1
6 1
CN502
CN502 IC510 Q501 Q502

D
H KSWB ASSY
S1504
DWS1321-
S1502
1
KSWB
CN1502
CN1502
1
E
S1503
S1501
W501
6
6
F H
42 CDJ-800
1 2 3 4
LDER
W526
W540
V+5
W527
VLDM
W528
BLK0
W529
LAT0
W530
SCLK2
W514
W541
SOUT
W531
SDO2
C509
5
5
B DWG1564-
D1501 D1502
S1505
CUE
20
W532
W515
W516
W533 W534
W522 V+5
W535
W517
W536
10
W518
GND
5
W544
W543
W542
6
6
GND
11
V5AD
GNDAD
D1503 D1504
S1506
PLAY
W555
GNDAD
W545
W546
W519
V+7B
C504
W556
V+5
GND
(DNP2036-B)
KD0
X501
W557
Production Code
SENBL
W558
S1CK
W547 W559
CDJ-800
D515
TSDI
W560
W520 TSDO
W561
GLED XSRST
W521
W562
GNDA V+7B
S503
S501
S502
CALL
MEMORY
7
7
QUICK
RETURN
W563
GLED
11 1
11 1
(DNP2036-B)
CN503
CN503
G
CN1503
8
8
SIDE A
F H
43
E
A
D
C
F
B
1 2 3 4
SIDE B
A
F MFLB ASSY
MFLB DWG156
GLED
V+7B
XSRST
S1CK
SENBL
TSDI
TSDO
KD0
Q508
C526
GNDAD
R536
C525
R537
R538
R547
C536
C537
81
80
81
MEMORY GND
R567
80
C516
R585 S503 VLDM
R551 R550
R527
C504 GNDAD
IC
50
2
V5AD
R503
R524
C547
10
B
0
R539
R584 R531
10
GND R540
R597
0
C515
C539 C517 R548
C541
C514
51
R525
R541
C540
V+5
1
R563
51
1
C538
C521
GND
R562
CALL
C519
C518
C524
CNVSS
50
R501
R502
R561
1
C545
10
10
XRESETM
C546
1
R560
50
V+5
V+5
S502 R559
R504
C523
XSRDY2
R558
C544
C531
SCLK21
R564
C543
RXD
VLDM
C511
81
C513
V+5
GNDA
R526
31
30 0
31
3
XOE
81
1
30
BLK0
LAT0
30
SOUT
80 8
QUICK C522
SDO2
R515
C542
GND
C530
0
RETURN
R544
IC
5
IC503
C520
R565
31 3
50
C509
1
D515
S501
SCLK2
R546
R594
R549
R545
1
Q503
51
R520
V+7B
51
50
50
CN503
CN503
R521
Q504
Q515
C
G
R523
R522
GLED
GNDA
CN1503 CN503
Q506
1.GNDF VINL
11
V5AD MTL
ADIN 10.TENPOL
ADCT GLED
5.GNDAD
JVOL
KD2
D
Q515 Q503 Q504 IC501 IC503 Q508 IC502
Q506
H KSWB ASSY
R1505
PLAY
D1504
E D1502
CUE
S1506
S1505
R1502
C1501 R1503
R588 D1501
D1503 Q1501
R1504
R1501
Q1502
F H
44 CDJ-800
1 2 3 4
5 6 7 8
SIDE B A
CONTACT SIDE
R592
R511
S508
B1
D511
C534
DWG1564- GLED
V+7B
19
R591
MANUAL R590
V+7B
SOLDER
R535
GLED
R516
S1CK
CN501
Q511
TSDI
SENBL
FLAC1
Q501 D502
E TSDO
C502
FLAC2
CN501
XSRST
V+5
VLDM GND D512
D
D501
VLDJ
S509
IC
V+7B
GND
R596
50
R512
GND GND
2
TCH
JOG1
CN56 B
R528
JOG0
Q512
FLAC3
B2
C503
R597
R517
FLAC4
R556
0 1 A
51
1
B
0 1 2 3 0 1 2 3 4 5 6 7 8 9
R555
C
51
C521
0 1
S504
R534
R513
50
TIME V+5
C545
50
V+7B
GND
V+5
D516
D504
D513
C523
C535
S511
C544
R599
R564
C543 E
R508
R569
R507
VLDM
VLDJ
Q507
C510
C532
R518
Q505 B4
Q502
R506
R505
BLK0
Q513
LAT0
SOUT
2
SDO2
D503
C542
R568
VLDJ
R533
R557
R530
D505
D507
R514
D508
D506
S507
SCLK2
D514
R549
RELOOP LOOP-OUT LOOP-IN
S510
/EXIT
R593
S505
S506
R529
Q514
B8
R519
C
CN500
GLED
GNDA
V+7B
IC510
1
13 GLED I
BLK1
LATCH1
CONTACT SIDE
CN600
SDO2
SCLK2
V+5
VLDJ
GND
GND
TCH
JOG1
JOG0
FLAC3
FLAC4
CN500
R532
Q509
R509
GNDA
R510
GLED
REV
R566
R589
V+7B
S512
D510 D509
1.KD4
2.GNDA
3.V+7B
4.CUEL
5.GLED
6.PLAYL
CN502
(DNP2036-B)
1 6
CN502
D
C502 Q502 Q507 Q505 Q511 Q514 Q509
Q512
Q513
DWS1321-
KSWB E
S1502
S1504
R1502
R1506 R1509
R586
CN1502
KD4
1
GNDA
Q1501 R1507 R1508
V+7B
PLAYL
S1501
S1503
GLED
R587
CUEL
6
CN1502
(DNP2036-B)
F H
CDJ-800 45
5 6 7 8
1 2 3 4
4.5 SLDB, JOGB and JFLB ASSYS
SIDE A
A
I JFLB ASSY
JFLB DWG1565-
Q608
C601
C604
W645
W646
B GND
CONTACT SIDE=TOP
E
1
77
77 75 46
46 44
DC FC
W635
1
CN600
W637
W643
W642
W633
W634
CN600
W639
W636
W631
13
W630
W641
GND
GND
13
W644
V+5
W627
W638
W640
F CN500
W628
C
C602
GND
W632
W629
W622
W624
C607 W626
W621
CONTACT SIDE=TOP
W625
W623
C603
CN602
CN602
44 66 16 18 34
34 37
37
W619
V+5 W620
1 4
V601 TCH1
CN601
FL
1
1 2 4
To Sheet SW
CN601
Production code
(DNP2037-B)
E
J SLDB ASSY
W604
S1551 D1
SLDB DWS1323- D1553

MASTER TEMPO
VR1551
W608
J I
46 CDJ-800
1 2 3 4
5 6 7 8
SIDE A A
K JOGB ASSY
CN1601
CN1601
4
4
DWG1566-
1 2
3
D1601
JOGB
1
(DNP2037-B)
F CN503
CN1503
CN1503
11
11 1
W617
E
GNDF
W610 W616
GNDF
W609 ADIN
W604
TEMPO
LED
S1551 D1552 S1552

C1551
ADCT
W615
W613
D1553
W614
V5AD
W612
GNDAD
W618
GNDAD
D1551
GNDAD GNDF
GLED
W611
S1554
EJECT
±10 /±100
W605
VINYL
W606
3
D1559
2
1
S1553
W607
VR1552
(DNP2037-B) F
J K
CDJ-800 47
5 6 7 8
F
E
B
A
D
C
48
To Sheet SW
J I
SIDE B
1
1
J
CN602
I
TCH1
GND
CN602
1
TCH1
S1554
SLDB ASSY
JFLB ASSY
EJECT
VLDJ
2
2
JFLB
GND C610
81
81
80 80
IC
DWG1565-
60
VLDJ
1
GND
IC601
10
0
GNDAD
V5AD
10
0
51 R610
GNDF
VR1552
C609 1 R609
0
51
1
C1562 R1554 D601
0 1 2 3
50
1
VLDJ
R1599 50 R699
Q606
VLDJ
CDJ-800
GNDF
GNDF
GNDAD C612
C1563 R617 D602
C620
1
GNDF R616
Q607 C619
GNDAD V5AD R615
R607 30
C613
C604
ADIN 30C618 1
MANUAL SOLDER
R614 R606 3 31
ADCT R605 GND
E
Q605
R613 R604
GNDAD
V5AD
Q604
ADIN
R602 C611 C617
0 1 2 3 4 5 6 7 8 9
GND
CN1503
GNDAD
JVOL R612
Q608
CN1503
C1556
Q603
KD2 R611 SCLK2
B
A
Q604 Q603
C
C1561 R603
VINL
Q602
3
3
VLDJ
R1555
MTL R601
GND
C1560
C601
D1559 TEMPOL
GLED
GLED
11
BLK1
GND Q601
V+5 V+5
JOG1
FLAC4
D1558
Q606 Q607 Q605 Q608 Q602 Q601

C615
JOG0 R619
CN601
VLDJ
R620
4
GND VLDJ
D1551
R618
R621
C1554
ADCT
R1558 SDO2
R1551
1
GND R608 C616
F CN503
CN601
V+5
S1553 R622
C607
R1561
GND
GND
C603
R1559 VINYL
C602
R1564 C614
5
1
GND
R1563 IC602
V+5
13 1
IC602
CN600
V+5
1.FLAC4
TCH
GND
GND
JOG1
JOG0
VLDJ
13.BLK1
SDO2
FLAC3
(DNP2037-B)
SCLK2
LATCH1
4
C1559
4
CN600
R1556
TEMPO
±10 /±100 F CN500
S1552
D1552
R1552
R1560
R1557
C1558
C1557
R1553
MASTER
S1551
TEMPO
D1553
C1553
5 6 7 8
SIDE B A
K JOGB ASSY
CN1601
C1602
D1601
CN1601
4
1
R1603
C1601
R1602
JOGB R1601
DWG1566-
(DNP2037-B)
E
MASTER
TEMPO
VR1551
WARNING ADCT
R1552
V5AD
THIS PRODUCT CONTAINS LEAD IN SOLDER AND CERTAIN

D1556
R1557
R1553
C1558
D1553
V5AD ADCT
ELECTRICAL PARTS CONTAIN CHEMICALS WHICH ARE KNOWN
C1555
TO THE STATE OF CALIFORNIA TO CAUSE CANCER,BIRTH

D1554
C1552
DEFECTS OR OTHER REPRODUCTIVE HARM.

D1555
C1553
HEALTH & SAFETY CODE SECTION 25249.6 - PROPOSITION 65

R1560
R1562
GNDAD
D1557
C1557
ADIN
S1551
SLDB DWS1323- F
(DNP2037-B)
J K
CDJ-800 49
5 6 7 8
1 2 3 4
5. PCB PARTS LIST

NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List.
A The mark found on some component parts indicates the importance of the safety factor of the part.
Therefore, when replacing, be sure to use parts of identical designation.
When ordering resistors, first convert resistance values into code form as shown in the following examples.
Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%,
and K=10%).
560 Ω 56 x 10 1 561 RD1/4PU 5 6 1 J
47k Ω 47 x 10 3 473 RD1/4PU 4 7 3 J
0.5 Ω R50 RN2H R 5 0 K
1Ω 1R0 RS1P 1 R 0 K
Ex.2 When there are 3 effective digits (such as in high precision metal film resistors).
5.62k Ω 562 x 10 1 5621 RN1/4PC 5 6 2 1 F
B Mark No. Description Part No. Mark No. Description Part No.
Q108 2SC2412K
LIST OF ASSEMBLIES Q104-Q107 2SD2114K
Q102 DTA124EUA
Q111 DTC114TK
1..MAIN Assy DWG1563 Q103 DTC124EUA
NSP 1..DISP Assy (WYXJ) DWM2147 D1204, D1205 1SS355

NSP 1..DISP Assy (KUCXJ) DWM2149 D1206 EC10QS04
2..MFLB Assy DWG1564 D1207 HZU2.0B
2..SECB Assy DWR1361
2..REGB Assy DWR1362
COILS AND FILTERS
2..TRNS Assy DWR1364
L104 (470uH) DTL1083
C 2..AC IN Assy DWR1366
F110 (Ferrite core) DTL1090
(KUCXJ)
L108, L109 (Chip beads) PTL1014
2..AC IN Assy DWR1363
(WYXJ)
2..KSWB Assy DWS1321 CAPACITORS
2..SLMB Assy DWS1322 C224, C230 CCSRCH100D50
C232 CCSRCH101J50
NSP 1..SUB Assy DWM2146 C164, C165 CCSRCH120J50
2..JFLB Assy DWG1565 C213, C219 CCSRCH180J50
2..JOGB Assy DWG1566 C158 CCSRCH181J50
2..SLDB Assy DWS1323
C159, C223 CCSRCH220J50
C238 CCSRCH270J50
C192, C251 CCSRCH470J50
D Mark No. Description Part No. C210 CCSRCH471J50
C220 CCSRCH680J50
A MAIN ASSY
C150, C152, C157 CEAT101M10
C127, C175, C206, C221, C240 CEJQ101M10
SEMICONDUCTORS C249, C256, C258, C260 CEJQ101M10
C270, C271, C282, C283 CEJQ101M10
IC113 BR24C64F
C153 CEJQ330M10
IC109 K4S281632C-TC1H
IC119 LA6562
C114, C115, C130, C131, C135 CEJQ470M16
IC122 M51957BFP
C119, C133 CEJQNP220M16
IC111, IC114, IC116 NJM2100M
C163 CKSRYB102K50
C101, C106-C113, C117, C118 CKSRYB103K50
E IC107 NJM2374AM
C120, C123-C126, C128, C129 CKSRYB103K50
IC123 NJM2870F05
IC124 NJM2870F18
C134, C138, C144-C149, C151 CKSRYB103K50
IC115 NJM2903M
C160-C162, C167-C171 CKSRYB103K50
IC103 NJM4558MD
C173, C174, C181, C183, C184 CKSRYB103K50
C186, C187, C189, C194, C198 CKSRYB103K50
IC112 PD3442B8
C200, C205, C211, C212 CKSRYB103K50
IC102 PDC101A
IC104 PE8001A
C214-C218, C222, C226, C227 CKSRYB103K50
IC118 TA2153FN
C233, C234, C236, C237, C239 CKSRYB103K50
IC120 TC74VHC257FT
C242-C244, C246, C247, C254 CKSRYB103K50
C257, C259, C261-C266, C272 CKSRYB103K50
IC125 TC7S04FU
C274, C275, C284 CKSRYB103K50
F IC108 TC7WU04FU
IC110 TC9495F-P
C136, C155, C176, C177, C182 CKSRYB104K25
IC117 XCA56367PV150
C185, C188, C190, C191, C196 CKSRYB104K25
Q110 2SA1036K
C207, C231, C245, C248, C250 CKSRYB104K25
50 CDJ-800
1 2 3 4
5 6 7 8
C253, C267-C269, C273, C280 CKSRYB104K25 S501, S502, S503, S504 ASG7013
C285-C287, C291 CKSRYB104K25 S505, S506, S507, S508 DSG1063
S509, S510, S511, S512 DSG1063 A
C195 CKSRYB153K50
C197, C203, C228, C229, C279 CKSRYB224K16 CAPACITORS
C204 CKSRYB333K16 C536, C537 CCSRCH102J50
C202 CKSRYB472K50 C542 CCSRCH151J50
C208, C209 CKSRYB473K50 C531, C543, C544, C545 CCSRCH271J50
C506, C510 CEJQ100M50
C241 CKSRYB562K50 C502, C504 CEJQ470M16
C235 CKSRYB682K50
C116, C121, C122, C132 CQMA152J50 C503 CEJQ1R0M50
C509 CEJQ4R7M50
RESISTORS C530, C532, C534, C538, C539 CKSRYB102K50
R223, R253, R254 RAB4C223J C540 CKSRYB102K50
R195 RS1/16S1502F C511, C513, C514, C515, C516 CKSRYB103K50 B
R136 RS1/16S1801F
R115, R127 RS1/16S2202D C520, C521, C522, C523, C524 CKSRYB103K50
R145 RS1/16S2202F C525, C526, C535 CKSRYB103K50
C517, C518, C519 CKSRYB105K6R3
R214, R215, R257 RS1/16S3301F
R138 RS1/16S3901F RESISTORS
R198, R200 RS1/16S3902F Other Resistors RS1/16S###J
R146, R196, R256 RS1/16S4701F
R199 RS1/16S5600F OTHERS
CN500 13P CONNECTOR 52492-1320
R192, R197 RS1/16S8202F CN501 19P CONNECTOR 52492-1920
Other Resistors RS1/16S###J V501 FL DISPLAY DEL1048
FL HOLDER DNF1674 C
OTHERS CN502 6P SOCKET KP200IB6L
X101 CRYSTAL RES. (16.93MHz) ASS1073
CN123 KR CONNECT POST 2P B2B-PH-K-S CN503 11P CONNECTOR VKN1363
CN110 KR CONNECT POST 6P B6B-PH-K-S
D SECB ASSY
JA104 1P PINJACK DKB1056
X102 CERAMIC RES.(24.57MHz) DSS1139
SEMICONDUCTORS
CN122 CONNECTOR 25P HLEM25R-1
> IC56 AEK7005
CN111 CONNECTOR 6P S6B-PH-K-S
> IC57, IC59 AEK7023
CN113 FFC CONNECTOR SLW16S-1C7 IC51 NJM2374AM
JA103 2P JACK VKB1050 IC63 TC7S04F
Q54 2SB1238X
F
D
MFLB ASSY Q53, Q55 2SD1859X
SEMICONDUCTORS > Q52 2SD2012
IC501 PD5848A Q51 DTA143EUA
IC503 TC7S04F Q56 DTC124EUA
IC502 UPD16306B D52 1SS355
Q501 2SB1237X
Q503, Q504, Q505 2SC4081 D51 EC10QS04
D63, D64 UDZS10B
Q506, Q507 2SC4081 D53 UDZS20B
Q508, Q509 2SC4081 D54 UDZS22B
Q511, Q512, Q513 2SC4081 D55 UDZS5.1B
Q514, Q515 2SC4081
Q502 2SD1858X E
COILS AND FILTERS
L53 (82uH) DTL1104
D516 1SS355 L55, L56, L57, L58 (Ferrite beads) VTH1020
D509, D510 SLI-343URCW L54 (Chip beads) VTL1084
D505, D506, D507 SLI-343YCW
D508, D511 SLI-343YCW
D512, D513, D514 SLI-343YCW
SWITCHES AND RELAYS
S51 DSH1025
D515 TLGE68TG
D503 UDZS13B CAPACITORS
D504 UDZS18B C60 CCSRCH331J50
D501 UDZS6.8B C57, C59, C62, C67, C68 CEAT101M10
C69, C70 CEAT101M10
C61 CEAT1R0M50 F
COILS AND FILTERS
X501 CERAMIC RES.(4MHz) DSS1131
C55 CEAT221M2A
C51, C52 CEAT222M25
SWITCHES AND RELAYS
CDJ-800 51
5 6 7 8
1 2 3 4
C53, C54 CEAT332M16 COILS AND FILTERS
C58 CKSRYB103K50 > L11 VTL-004
A C56, C63, C66 CKSRYB104K25
SWITCHES AND RELAYS
RESISTORS > S11 DSA1029
R76 RD1/2VM103J
R66 RD1/2VM271J CAPACITORS
R81 RD1/2VM470J
> C12, C13 (Film capa.) ACE7027
R51 RS1/16S2002D
> C11 (10000P/AC250V) ACG7033
R52 RS1/16S3302D
Other Resistors RS1/16S###J

OTHERS
> AN11 POWER SOCKET AKP7032
H11, H12 FUSE CLIP AKR1004
OTHERS
> CN11 2P-VH CONNECTOR B2P3-VH
CN52 6P JUMPER CONN. 52147-0610
B 52 MINI JACK AKN7003
CN54 KR CONN. POST
CN55 3P CONN. POST
B2B-PH-K-S
B3B-PH-K-M
B AC IN ASSY (for WYXJ type)
COILS AND FILTERS
CN56 19P FFC CONN. HLEM19S-1
> L11 VTL-004
CN53 25P CONNECTOR HLEM25S-1
CN51 11P SOCKET KP250NA11 SWITCHES AND RELAYS
JA51 REMOCON JACK PKN1004 > S11 DSA1029
PCB BINDER VEF1040
KN51 EARTH METAL FITT. VNF1084 CAPACITORS
> C12, C13 (Film capa.) ACE7027
C
E REGB ASSY
SEMICONDUCTORS
> C11 (10000P/AC250V)
OTHERS
ACG7033
> IC91 BA05T H11, H12 FUSE CLIP AKR1004

> IC92 PQ15RW11 > CN11 2P-VH CONNECTOR B2P3-VH
> AN11 POWER SOCKET BKP1046
CAPACITORS
C92
C94
C91, C93
CEAT101M10
CEAT470M16
CKSRYB103K50
H KSWB ASSY
SEMICONDUCTORS
Q1501, Q1502 2SC4081
RESISTORS D1501, D1502 SLI-343YCW
R92 RS1/16S2201D D1503, D1504 TLGE68TG
R91 RS1/16S3901D
D SWITCHES AND RELAYS
OTHERS S1501, S1502, S1503, S1504 ASG7013
91 6P CABLE HOLDER 51048-0600 S1505, S1506 DSG1063
J91 6P JUMPER WIRE D20PDY0610E
REGURATOR PLATE DNH2533 CAPACITORS
C1501 CKSRYB102K50
C TRANS ASSY
SEMICONDUCTORS
RESISTORS
> IC25 AEK7006
> IC23, IC24 AEK7017 OTHERS
> IC21, IC22 AEK7019 CN1502 6P PLUG AKM7030
> D25, D26, D27, D28 1SR154-400
E
I JFLB ASSY
> D21, D22, D23, D24 RB060L-40
CAPACITORS SEMICONDUCTORS
C21, C22, C23, C24, C25 CKSRYB473K50 IC601 UPD16306B
C26, C27, C28, C29 CKSRYB473K50 Q608 2SB1237X
C30, C31 CKSRYB473K50 Q601, Q602, Q603, Q604, Q605 2SC4081
Q606, Q607 2SC4081
RESISTORS D601 UDZS9.1B
CAPACITORS
OTHERS C617 CCSRCH151J50
> J2 CONNECTOR ASSY DKP3621 C618, C619, C620 CCSRCH271J50
F CN22 11P CONNECTOR S11B-XH-A-1 C604, C607 CEJQ100M50
PCB BINDER VEF1040 C601 CEJQ1R0M50
C602, C603 CEJQ470M16
B AC IN ASSY(for KUCXJ type)

52 CDJ-800
C616 CKSRYB102K50
1 2 3 4
5 6 7 8

C609, C610, C611, C612, C613 CKSRYB103K50
C615 CKSRYB103K50
A
RESISTORS
OTHERS
CN602 CONNECTOR 5597-03APB
V601 FL DISPLAY DEL1049
FL HOLDER DNK3956
CN600 13P CONNECTOR HLEM13R-1
CN601 KR CONNECTOR S4B-PH-K-S
G SLMB ASSY
SWITCHES AND RELAYS B
S1901, S1902 DSG1017
OTHERS
CN1901 KR CONNECTOR S3B-PH-K-M
K JOGB ASSY
SEMICONDUCTORS
D1601 GP1A038RBK
CAPACITORS
C1601, C1602 CKSRYB103K50 C
RESISTORS
OTHERS
CN1601 KR CONNECTOR B4B-PH-K-S
J SLDB ASSY
SEMICONDUCTORS
DD1554, DD1555, D1556, D1557 1SS355
D1551 E1L4E-7B1A
D
D1553 SLI-343URCW
D1552 SLI-343YCW
SWITCHES AND RELAYS

S1551, S1552, S1553, S1554 ASG7013
CAPACITORS
C1557 CCSRCH101J50
C1556 CCSRCH102J50
C1551 CEJQ100M50
C1552, C1553 CKSRYB102K50
C1558, C1559, C1560, C1561 CKSRYB103K50
E
RESISTORS
R1563, R1564 RS1/16S2201F
VR1552 10kB DCS1062
VR1551 VR slide(50k) DCV1009
OTHERS
CN1503 PLUG DKN1252
CDJ-800 53
5 6 7 8
1 2 3 4
6. ADJUSTMENT
A
There is no information to be shown in this chapter.
54 CDJ-800
1 2 3 4
5 6 7 8
7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 SERVICE MODE A
1. Service Mode Summary

This unit is controlled with two microcomputers. One microcomputer performs the button input and indication of FL and LED
(display section), and the other microcomputer drives the player (player section).
Test mode is prepared in each microcomputer.
1 Confirmation mode of the button of display section and display function

It is the mode which confirms button input and display function.
2 The mode which confirms the operation of the player section (use the remote control unit)
Connect the remote control unit (RU-V101) to the data copy terminal of the player, and confirms the operation.
B
3 Version confirmation mode
Can confirm software version of each microcomputer.
2. Confirmation Mode of the Button of Display Sectiont and Display Function

Enter this mode when turns the power on while pressing the [MEMORY] key and [TIME] key simultaneously.
It can light display part in this mode partially as follows. And it can perform each button and the input of volume and indication
normally. Further, display lights while pressing the button.
Button Display
QUICK RETURN Light LED of QUICK RETURN
C
AUTO BEAT (1, 2, 4, 8) Light LED of each beat
REVERSE Light LED of REVERSE
CUE Light LED of CUE
PLAY/PAUSE Light LED of PLAY/PAUSE
LED
LOOP IN Light LED of LOOP IN
LOOP OUT Light LED of LOOP OUT
JOG MODE Light LED of VINYL
TEMPO RANGE Light LED of TEMPO RANGE
MASTER TEMPO Light LED of MASTER TE M PO
D
TRACK/SEARCH - FWD Light "REMAIN", "M", " : ", "88" of a minute and "8" of high-order digit of a second
TRACK/SEARCH - REV Light "88" of the track number, "A. COU" and "QUICK RETURN"
SEARCH - FWD Light "S", "F", "8" of low order digit of a second and "88" of a frame
SEARCH -REV Light all of Playing bar and frame
TIME MODE/AUTO CUE Light "+1888%" of tempo, "888" of BPM, "WIDE", "MT" and "BPM"
RELOOP/EXIT Light all FLs, JOG-FLs and LEDs of the main unit
FL
CALL Light all the rotation display parts of JOG-FL
MEMORY Light all CUE point marks of JOG-FL
EJECT Light "VINYL" character and a frame (blue) of the JOG-FL center
Goes out the ring A of JOG-FL when the volume position is less than the center. And E
JOG ADJUST VOLUME
light it when it is more than the center.
Goes out the ring B of JOG-FL when the volume position is less than the center. And
SLIDER VOLUME
light it when it is more than the center.
CDJ-800 55
5 6 7 8
1 2 3 4
3. Confirmation Mode of the Operation with the Player being Simple

Connect the remote control unit (RU-V101) to DATA IN/OUT terminal of the Rear panel, and confirms the operation.
A
These commands test a mechanism and servo system mainly. Therefore, DJ function such as scan or tempo does not work.
Prepare only a command that searches arbitrary music and playback the audio.
Connect the remote control unit, and enter this mode when turns the power on while pressing the [MEMORY] key and
[REVERSE] key simultaneously.
Function Button corresponding to RU-V101

REJECT PAUSE PLAY
A Time mode set TIME
STILL/STEP Track mode set CHAPTER
Block mode set FRAME
– MULTI-SPEED +
Play PLAY
B SCAN Reject REJECT
Pause PAUSE
Search SEARCH
Eject OPEN (FUNC + 9)
CLEAR FUNC Audio Play AUDIO (FUNC + 7)
7 8 9 Test/Normal Mode Change C-MODE (FUNC + 3)
AUDIO SPEED OPEN Servo All Off 0 + TIME
4 5 6 Focus On 1 + TIME
VIDEO STOP.M START Spindle Kick, Tracking On/Off 2 + TIME
1 2 3
Tracking Off 3 + TIME
DISPLAY STILL C-MODE
Slide FWD 4 + TIME
0 SEARCH
Slide REV 5 + TIME
C Search TR No.2 6 + TIME
CR
Pickup Up/Down 7 + TIME
FRAME TIME CHAPTER
A B C
• Specification method of addressing modes in the search

There are three ways of search methods of time search, track search and block search in this unit.
It is necessary to specify each mode when performs each search.
After specified the mode once, mode is maintained till modifies it next.
D • Time search (A Time mode set)

Set absolute time (minute, second) in the address mode.
Examples: When search for 2 minutes 34 seconds
Press buttons of [TIME], [0], [2], [3], [4] and [SEARH] in order.
• Track search (Track mode set)

Set track number in the address mode.
Examples: When search for track 5
Press buttons of [CHAPTER], [5] and [SEARCH] in order.
• Block search (Block mode set)

Set block in the address mode.
E
Examples: When search for 2 minutes 34 seconds 56 frame
Press buttons of [FRAME], [0], [2], [3], [4], [5], [6] and [SEARCH] in order.
• Player operation command

(Play)
Set up and play. (it is not audio playback)
In addition, release it if it is the pause state.
(Reject)
Stop
56 CDJ-800
1 2 3 4
5 6 7 8
(Pause)
Pauses at the position.
A
(Eject)
In the playback state or stop state, perform the disc eject.
(Audio Play)
Audio playbacks the arbitrary music.
It is necessary for this command that Player is set up beforehand. Please execute (Play) first.
(Reject) Stop by the command.

Examples: When audio playbacks at track 8 Press buttons of [8], [AUDIO], ([FUNC] and [7]) in order.
• Test operation command B

It can control servo operation finely.
Be careful not to damage the player by mistake the usage of test command.
(Test/Normal Mode Change)

[C-MODE] Switch the Test mode/Normal mode by [FUNC] and [3] buttons.
Can use only commands of 7TM from 0TM in the test mode.
(Servo All Off)

During servo ON, turn all servos OFF when pressing the [0] and [TIME] buttons in order.
(Focus On)
During CD STOP, turns the LD ON when pressing [1] and [TIME] buttons in order, and perform the autofocus. C
(Spindle Kick, Tracking ON/Off)

During tracking servo OFF, perform the spindle kick and turn the automatic adjustment processing and tracking servo ON
when pressing [2] and [TIME] buttons in order.
Also during tracking servo ON, turn the tracking servo OFF when pressing [2] and [TIME] buttons in order.
(Tracking OFF)
During tracking servo ON, turn the tracking servo OFF when pressing [3] and [TIME] buttons in order.
(Slide FWD)
During tracking servo ON, turn the tracking servo OFF and move the slider in the FWD direction when pressing [4] and
[TIME] buttons in order. D
(Slide REV)
During tracking servo ON, turn the tracking servo OFF and move the slider in the REV direction when pressing [5] and
[TIME] buttons in order.
(Search TR No.2)
During CD STOP, perform the following operations when pressing [6] and [TIME] buttons in order.
LD ON → Autofocus → Spindle kick → Automatic adjustment processing → Second tune search → Tracking servo ON
When performed Tracking OFF, there is the case that cannot rise up in this command. In that case please repeat once
again.
(Pickup UP/DOWN) E
During CD STOP, turn the LD ON and move the pickup up and down when pressing [7] and [TIME] buttons in order.
Do not close the focus.
* When rise by a step with the test mode, input a command by pressing buttons of [0], [TIME], [1], [TIME], [2] and [TIME] in
order.
CDJ-800 57
5 6 7 8
1 2 3 4
4. Version confirmation mode

Confirm the software version of each microcomputer.
A
• Symptom of the microcomputer software version of the display section
Turn the power on while pressing the [MEMORY] and [TRACK-SEARCH-REV] buttons, then two figures character is
displayed at the track number display section. This shows a version. (First edition is as 10)
• Symptom of the microcomputer software version of the player section

In the normal use, three figures of numbers are displayed at the tempo display section that continues pressing the
[RELOOP] button for 10 seconds. This shows a version. (First edition is as 1.00)
5. Error display list

When normal operation is not completed in normal use, indicate the following error code in the display section.
B It can confirm the history of error contents till 16 histories when enter the version confirmation mode of the foregoing
paragraph.
In this mode In this mode, display the error content in the "minute" display section (M) and display the memory address of
microcomputer in the "second + frame" display section (S, F). (hexadecimal number)
Address changes when rotating the jog dial, and check range of DF20H-DF2FH. (initial value is DF20H)
DF20H is the newest, and DF2FH is the oldest error contents. The latest error is stored into DF20H.
Error Code Error Name Error Contents

E-7201 TOC READ ERROR 26: Cannot lead TOC data
E-8301 PLAYER ERROR 12: Specified address were not able to search
(Abnormality of raising up) 15: Address is not readable (* Note)
22: Focus servo cannot close
C 91: Pickup does not return to the internal periphery of the disc
E-8302 PLAYER ERROR 12: Specified address were not able to search
(Abnormality of playback) 15: Address is not readable
22: Focus servo cannot close
E-8303 PLAYER ERROR 99: Abnormality of buffer write
(Buffer writing abnormality)
E-9101 MECHANICAL TIME OUT 90: Abnormality of disc loading mechanism (Timeout)
* Note: When these error occurred before recognizing disc to be a CD, eject the disc automatically.
Then, error code is not displayed, but please refer to the error contents which are stored into the memory.
58 CDJ-800
1 2 3 4
5 6 7 8
Chart of a remote control unit function of CDJ-800

* Caution in the remote control unit use: Please connect to the DATA IN/OUT terminal before turning the power on.
A
REJECT PAUSE PLAY

Stop Pause Play
STILL/STEP
Invalidity
– MULTI-SPEED + B
Invalidity
SCAN
Invalidity
CLEAR FUNC
Invalidity C
7 8 9
AUDIO SPEED OPEN
Audio playback Invalidity Eject
4 5 6
VIDEO STOP.M START
Invalidity Invalidity Invalidity
1 2 3
DISPLAY STILL C-MODE D
Invalidity Invalidity Switch the Normal/Test mode
0 SEARCH
CR
Search
FRAME TIME CHAPTER
A B C
Invalidity Invalidity Invalidity
CDJ-800 59
5 6 7 8
1 2 3 4
7.1.2 POWER ON SEQUENCE
A
Power ON
IC112 (System Control CPU) Reset release pin 63
IC102 (ASIC) Reset release pin 91: H
IC501 (Display CPU) Reset release pin 18: H
B IC117 (Audio DSP) Reset release pin 44: H
IC110 (Servo DSP) Reset release pin 100: H
IC117 (Audio DSP) Program download
Tracking and focus offset adjustment
Spindle extra kick Begin to waver among the tri-value of 0-2.1-4.2V of IC110 pin 55.
C
LD ON Base voltage of Q110 becomes 3.3V.
Focus sweep and focus on When a check fails three times, go to the CD-RW mode.
Gain of RF amplifier ups, When a check fails three times,

and the focus sweeps it. display the error E-8301.
Focus OK check
D
Spindle acceleration 100msec
CLV servo ON
Wait for 300msec Focus balance adjustment TOC read
Tracking balance adjustment (T open) Focus gain adjustment
E Address lead permission Tracking gain adjustment
RF gain adjustment
Search the first tune
Play (mute off)
60 CDJ-800
1 2 3 4
5 6 7 8
GOOD OR BAD JUDGEMENT METHOD OF THE PICKUP

A
1. LD current : 20 to 80mA TYP : 40 to 50mA
Measure both end of R249 on the MAIN Assy in the play state. (Fig. 1)
There must be the value that divided the measured value with 23.5 Ω within the numerical value mentioned above.
2. Focus coil DC resistor : 7.0 ± 1.0 Ω

Pull out the flexible cable from the side of the pickup Assy.
Measure the resistance value between the feet(F+, F-) of the posts.
It must be within the above mentioned value.
3. Tracking coil DC resistor : 6.0 ± 1.0 Ω

Pull out the flexible cable from the side of the pickup Assy.
Measure the resistance value between the feet(T+, T-) of the posts. B
It must be within the above mentioned value.
A MAIN ASSY
SIDE A C
R207 L109 RFGC

R206
VF
R245
Q111 C223
R247
R242
R243
R205
VC
11
22
C224
R252
not contact side
CN113
VA
Q111 C223
VC R242
R243
R205
11
22
C224
R252
CN113
not contact side
CN113
VE
To CD Mech
R184
VA
D
CN113
anism
R184
15 15
15 15
51
C208
C208
16 16
16 16
C267
C209
FLGC
FLGD
FLGB
C267
C268
R185
FLGA C209
FLGC
FLGD
FLGB
Q110
C182
C188
C269
R158
C183
R249
R250
L108
16.VC
15.CD+5 C268
14.E
C260
FLGA
Q110
80
C182
C269
R158
R249
C183
80
R250
L108
16.VC
15.CD+5
14.E R249
C260
V
(Fig. 1) I=
23.5
CDJ-800 61
5 6 7 8
1 2 3 4
7.1.3 DISASSEMBLY
1 MAIN Assy 2 CD Mechanism
A 1 Remove three screws to remove the Bottom Plate M. 1 Remove three screws to remove the Bottom Plate M.
2 Remove four screws to remove the Bottom Plate P.
Bottom Plate M 2
2
2
1
1
1 2
B
5
Short land
2 Remove a screw.
Bottom View
Bottom Plate P 3 Remove four screws.
4 Disconnect a spindle connector.
5 Disconnect a pickup flexible cable

C [Caution in the Mechanism Assy replacement]
• When removing the Mechanism Assy, short-circuit a LD
3 Remove two screws.
Short land 5 before disconnecting a flexible cable from
the connector.
6 Remove the CD Mechanism.
• When installing the Mechanism Assy, release the short
-circuit of LD Short land 5 after connecting the flexible
cable to the connector. (For LD fracture prevention)
Rear View
3 3
D
2
4 Disconnect two flexible cables and a connector.
5 Remove the MAIN Assy. 3 3
6
MAIN Assy 5
4
E 5
CN113 4
CN111
CN122
3 3
4 4
CD Mechanism
Bottom View
F
62 CDJ-800
1 2 3 4
5 6 7 8
3 Control Panel Section 4 JOG Section

1 Remove five screws. 1 Release a Cord Clamper.
A
2 Disconnect a flexible cable.
1
3 Remove six screws.
1 3 3 2
1 CN500
3 1
3
1 1 3
3 B
Bottom View
Bottom View
4 Unhook three hooks.

5 Remove the JOG B and JOG A.
2 Remove a screw. 4 C
2 5
4
Rear View
4 JOG A
JOG B D
3 Remove the Control Panel Section.
4 Disconnect a flexible cable.
6 Remove three screws to remove the SW Ring.

3
Caution (∗) : 6
Be careful not to lose (∗)
the SW spring.
4
E
CN56
6
6
Control Panel
Section
(∗) (∗)
SW Ring
CDJ-800 63
5 6 7 8
1 2 3 4
Caution in Sheet SW Installation Caution in Roller A Assy Installation

1 Be careful not to bend and fold the Sheet SW. 1 Apply a grease to the shaft bearing section of JOG Holder
A side and SW Ring side.
2 Confirm that the dust or trash does not adhere to pasting side
(Apply it to two places for roller one.)
(JOG Holder).
(Be careful so that grease does not adhere to rubber section
In addition, when tearing off the former Sheet SW and putting
of the roller.)
a new part, completely wipe the JOG Holder off with alcohol
so that paste does not remain on the pasting side of
JOG Holder.
3 When putting the Sheet SW, match the position not to run
aground on rib of the internal circumference of JOG Holder.
4 Sheet SW pushes all the sides including the point of contact
Roller A Assy
fully, and put it. (No good air getting into it.)
(When the air got into it, remove it and replace the new one.
Do not recycle it.)
B
5 Put the SW Cushion HH48 on direction arrow part (12 places)
of the Sheet SW. Roller A Assy ×9
1
6 When inserting a cable in connector, release a lock by all
means, and connector locks after inserting it.
5 SW Cushion HH48 ×12
Roller A Assy
C
SW Ring
1
1 Roller A Assy ×8
Sheet SW
JOG Holder
JOG Holder
64 CDJ-800
1 2 3 4
5 6 7 8
7.2 PARTS
7.2.1 IC
A
• The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.
÷ List of IC
PD3442B8, PD101A, NJM2374AM, NJM2870F05
7 PD3442B8 (MAIN ASSY : IC112)
• SYSTEM CONTROL Microcomputer
÷ Pin Assignment (Top view)
CDJ-800 65
5 6 7 8
1 2 3 4
• Pin Function
A No. Pin Name I/O Descreption

1 Vcc - By the capacitor (0.1µF) It GND-connects.
2 TCH I JIG touch sensor input
3 CNT1 I/O Control 1 input and output terminal
4 CNT2 I Control 2 input terminal
5 XDOSW I Digital OUT ON/OFF SW detection
6 RMI N I For a RS232C input
7 SENBL I The enable output to host CPU
8 LPS1 I
A loading mechanism's condition
B 9 LPS2 I
10 FLWR I The terminal which detects a flash write-in permission signal
11 Vss - Digital GND
12 S0DO O The serial output terminal to DSP
13 S1DO O A serial output besides a controller
14 S0DI I The serial input from DSP
15 S1D1 I A serial input besides a controller
16 S0CK O The serial clock to DSP
17 S1CK O A serial clock besides a controller
C 18 SEL O Reset to FPGA

19 XST O Reset to circumference IC
20 MUTE O Line OUT output MUTE
21 ML O The reset terminal for DAC
23 XZERO O The terminal for repealing zero detection
24 NC -
25 NC - -
26 NC - -
27 NC - -
D
28 NC - -
29 NC - -
30 NC - -
31 NC - -
32 NC - -
33 NC - -
34 NC - -
35 Vcc - Power supply (Digital 5V)
36 A0 -
E
37 A1 -
38 A2 - FPGA interface (data bus)
39 A3 -
40 A4 -
66 CDJ-800
1 2 3 4
5 6 7 8
• Pin Function
A
No. Pin Name I/O Description
41 NC O
42 NC I It connects with GND.
43 NC I
44 Vss - Digital (GND)
45 XSS O Motorola DSP (preceding paragraph) lnterface
46 DGP I Motorola DSP (preceding paragraph) lnterface
47 NC I
48 NC I
49 FPGARST O FPGA program permission signal B
50 XDSPRESET O Motorola DSP (latter part) lnterface reset

51 ISO I
52 XCDRST O TC9495F reset (H: reset)
53 BUS0 I/O TC9495F microcomputer I/F data 0
58 XCDCE O TC9495F chip enable signal C
59 BUCK O TC9495F microcomputer I/F clock signal
61 25M O Clock output (25MHz) to FPGA and DSP
62 XSTBY I Low power consumption mode
63 XRST I Hard reset
64 NMI I Compulsive interruption
66 EXTAL I
Crystal oscillation
67 XTAL I D
68 Vcc - Digital 5V
69 NC O -
70 XSRD O FPGA Read
71 ICDT O EEPROM data output
72 ICCK O EEPROM clock output
73 MD0 I
74 MD1 I CPU mode setup
75 MD2 I
76 Avcc - The power supply terminal of A/D conversion machine, and D/A conversion machine
E
77 VREF - The standard voltage input terminal of A/D conversion machine, and D/A conversion machine
78 AN0 - It connects with GND.
79 AN1 - It connects with GND.
80 HK I It connects with GND.
CDJ-800 67
5 6 7 8
1 2 3 4
• Pin Function
A
81 AN3 I
82 AN4 I
83 AN5 I It connects with GND.
84 DA0 O
85 DA1 O
86 AVss - The grand terminal of A/D conversion machine, and D/A conversion machine
87 JOG0A I JOG pulse input 0A
B
89 SBLKCK I Motorola DSP (preceding paragraph) Interface
90 DQCK I Motorola DSP (preceding paragraph) Interface
91 MUTE12 I Driver IC mute control
92 Vss - GND
95 XDMUTE O Data OUT output MUTE
96 LDIN O Slider data value
97 TZC O TC9495F zero detecting flag
C 98 IN SW I Slider lnside detection switch
99 FLWR O FL Wright
100 TOP-RST O Reset output for Topcpu
68 CDJ-800
1 2 3 4
5 6 7 8
7 PD101A (MAIN ASSY : IC102)

• ASIC Microcomputer A
÷ Pin Function(1/4)
1 VDD(I/O) - Power supply (3.3V) for I/O
2 NC - NC
3 RAS X O SDRAM row address strobe
4 CS_X O Chip select (for SDRAM)
5 BA0 O SDRAM bank address
6 BA1 O SDRAM bank address
7 A10 O SDRAM address bus B
8 GND - GND for core

9 VDD(core) - Power supply (3.3V) for core
10 A0 O SDRAM address bus
14 VDD(core) - Power supply (3.3V) for core
15 GND I GND D
16 VDD (I/O) - Power supply (3.3V) for I/O C
17 GND - GND for I/O
18 COUNT_TEST I Count test pin
19 HD15 I/O DSP Data bus
22 S1 IN I PLL TEST terminal
24 VDD (core) - Power supply (3.3V) for core
25 GND - GND for core
D
27 HD10 I/O
28 HD9 I/O
30 HD7 I/O
31 HD6 I/O
32 TEST1 I PLL TEST terminal
34 TEST2 I PLL TEST terminal
E
35 VDD (I/O) - Power supply (3.3V) for I/O
36 AVDD (AVss) - Power supply for PLL
37 VCNT - PLL terminal
38 AVSS (AVSS) - GND for PLL
39 NC - NC
CDJ-800 69
5 6 7 8
1 2 3 4
• Pin Function(2/4)
A
45 GND - GND for CORE
47 HA5 I DSP Address bus
B
54 HCS_X I DSP chip selection
55 VDD (core) - Power supply (3.3V) for CORE
57 RD_X I DSP read strobe signal
C 58 WR_X I DSP write strobe signal
60 0_25M O Clock output (25MHz)
62 GND I GND D
63 O_DGP O 5-3v converte output
64 O_SIPF O 5-3v converte output
65 O_SBCK O 5-3v converte output
66 O_SLRCK O 5-3v converte output
D 67 O_SDATA O 5-3v converte output
68 NC NC
69 PLLRESET-X I PLL Reset input
72 NC NC
74 O_SBLKCK O 5-3v converte output
75 O_XSS O 5-3v converte output
E 76 I_SIDI I 5-3v converte input

77 O_SIDI O 5-3v converte output
78 O_SICK O 5-3v converte output
79 I_SBLKCK I 5-3v converte input
80 I_SIPF I 5-3v converte input
70 CDJ-800
1 2 3 4
5 6 7 8
• Pin Function(3/4) A

83 I_SDATA I 5-3v Switching input
84 I_SBCK I 5-3v Switching input
85 I_SLRCK I 5-3v Switching input
86 S21N I PLL TEST terminal
87 S31N I PLL TEST terminal
B
88 SCLK I System clock
91 RESET_X I System reset
93 I_DGP I 5-3v Switching input
94 I_XSS I 5-3v Switching input
95 I_SIDO I 5-3v Switching input
96 I_SICK I 5-3v Switching input
C
99 O_SIDI I/O SDRAM Data bus
100 DQ0 I/O SDRAM Data bus
104 NC - NC
105 SCANTEST I Test terminal
106 SCANEN I Test terminal D
E
CDJ-800 71
5 6 7 8
1 2 3 4
A
• Pin Function (4/4)

121 DQ11 I/O SDRAM interface Data bus
B 127 VDD (I/O) - Power supply (3.3V) for I/O

129 NC - NC
130 SDRAMCLK O SDRAM Clock
131 A11 O SDRAM interface Address bus
C
139 DQML O SDRAM Data mask
140 WE_X O SDRAM Write enable
141 CAS_X O SDRAM columu address strobe
142 NC - NC
72 CDJ-800
1 2 3 4
5 6 7 8
A
7 NJM2374AM (MAIN ASSY : IC107)
÷ DC-DC CONVERTER
÷ Block Diagram
1. Cs B
2. Es
3. Cr
4. GND
5. IN+
6. V+
7. Sl
8. Cp C
÷ Pin Arrangement D
6
7
5
8
E
3
4
2
1
CDJ-800 73
5 6 7 8
1 2 3 4
A
7 NJM2870F05 (MAIN ASSY : IC123)
÷ 5V Regulator
÷ Pin Configuration
PIN FUNCTION
5
1 . CONTROL
1 2 . GND
3 . NOISE BYPASS
B 2 4 . Vout
5 . Vin
6
3
C ÷ Block Diagram
74 CDJ-800
1 2 3 4
5 6 7 8
7.2.2 DISPLAY
DEL1048 (MFLB ASSY : V501)

A
• FL Indicator Tube
Grid Assignment
Pin Connection
C
Anode Connection
D
CDJ-800 75
5 6 7 8
1 2 3 4
8. PANEL FACILITIES
8.1 PANEL FACILITES
A
7 Front Panel
1 2 3 4 5 6 7 8 9 10
B 28
11
12
13
27
14
C
26 15
25
16
24
D
23
22
21 20 19 18 17
1. TIME MODE/AUTO CUE button (*) 2 DIGITAL OUT MODE switch (DJ/NORMAL)
E TIME MODE: This switch is located on the unit's rear panel.
When set to DJ, the DIGITAL OUT connector
Each time this button is pressed, the time display changes outputs audi odata alone. When set to NORMAL,
between elapsed playback time and remaining playback digital data (including sub-codes) is output, but
time (REMAIN)of each track. the unit's DJ functions are not supported
(operation buttons marked with the asterisk
÷ The TIME MODE is stored in memory and persists even when (*) are disabled).
the power is turned off. No sound will be produced in the Pause mode.
AUTO CUE: 3 LOOP IN/REALTIME CUE button / indicator (*)

Real-time cue
Hold down this key for 1 second or longer to toggle between
Enter loop in point
AUTO CUE on and off.
÷ AUTO CUE on/off status is stored in memory and persists 4 LOOP OUT (OUT ADJUST) button / indicator (*)
Enter loop out point
F even when the power is turned off.
Loop out point adjust
76 CDJ-800
1 2 3 4
5 6 7 8
5 RELOOP/EXIT button (*)

16 TEMPO control slider (*) A
6 Display Slide the knob towards you (+) to increase the tempo and
7 POWER switch (OFF—/ON _) slide it away from you (-) to decrease it.
This switch is located on the rear panel of the unit.
17 Jog Dial Display
8 CUE/LOOP MEMORY button (*)
18 Jog dial (+FWD/-REV) (*)
Stores Cue points and Loop points in internal memory.
9 CUE/LOOP CALL button (*) 19 Disc loading slot
Calls Cue points and Loop points stored in internal memory. 20 Force ejection hole
10 EJECT button (0) 21 PLAY/PAUSE indicator (6)
When this button is pressed the disc is ejected through the Lights during play and flashes during pause.
disc loading slot when it stops rotating. B
22 PLAY/PAUSE button (6)
11 QUICK RETURN button / Indicator (*) 23 CUE indicator (*)
If this switch is set to ON when the JOG MODE is set to
Lights when a Cue point is set.
VINYL, pressing the surface of the Jog dial will cause play to Flashes in pause mode.
return quickly to the cue point .
24 CUE button (*)
12 VINYL SPEED ADJUST TOUCH/RELEASE dial (*) Cue point settings
This dial control is used to adjust the deceleration speed from
Cue point sampler
play to full stop when the JOG MODE is set to VINYL and
Back cue
the Jog dial surface is pressed, and also the acceleration speed
from full stop to play when the user's finger is removed from 25 SEARCH buttons (1, ¡)
the surface of the Jog dial .
13 JOG MODE VINYL button / indicator (*) 26 TRACK SEARCH buttons (4, ¢) C
VINYL mode: when the surface of the Jog dial is pressed during
27 Reverse button / indicator (REV) (*)
playback, playback stops and if the dial is rotated, music is output When this button is pressed, its indicator lights and
according to the speed the dial is turned. the unit is set to reverse play.
÷ The JOG MODE is stored in memory and remains in
memory even if the power is turned off. 28 AUTO BEAT LOOP buttons / indicators (1, 2, 4, 8) (*)
CDJ mode: above operation is not performed even when the
(MANUAL 1/8, 1/4, 1/2, 1/1)
Jog dial surface is pressed.
When this button is pressed, auto loop play is performed based
on the track's BPM (1 beat, 2 beats, 4 beats or 8 beats).
14 TEMPO control range button / indicator
When a loop has been set manually, the button operates as a
( ±10/±100 WIDE) (*)
loop shortening button (1=1/8, 2=1/4, 4=1/2, 8=1/1).
Each time this button is pressed, the variable range of the D
TEMPO control slider changes between ± 10% and ±100%;
when set to ±100 WIDE, the button indicator lights.
15 MASTER TEMPO button / indicator (*)

Each press of the button turns the master tempo function on or
off.
CDJ-800 77
5 6 7 8
1 2 3 4
7 DisPlay
A 51 52 53 54 55 56 57 58 59
60 61 62
51 TRACK number display
Displays TRACK numbers.
60 Playback address display
52 Auto cue indicator (A. CUE) Indicates elapsed playback time and remaining playback
Lights when auto cue is on. time in an easy to grasp 1-track full scale bar graph.
53 QUICK RETURN indicator ÷ The 1-track full scale mode shows elapsed time by lit seg
Lights when QUICK RETURN function is ON. ments from the left.
54 REMAIN indicator ÷ The 1-track full scale mode shows remaining time by unlit
Indicates that track remaining time is being displayed. segments from the left .
C 55 Time display (min) (M) ÷ When the remaining time is 30 seconds or less, the
56 Time display (sec) (S) display flashes gently and the flashing becomes faster
when there is 15 seconds or less left.
57 Frame display (F)
One second is 75 frames. 61 BPM counter
58 TEMPO display Indicates BPM for the current track.
Displays how much change is being applied to playback The BPM counter may sometimes not be able to
speed by the TEMPO control slider. measure the BPM of a track.
59 Tempo control range indicator (WIDE) 62 Master tempo indicator (MT)
Lights when TEMPO ±10/±100 WIDE button is set to Lights when the master tempo function is on.
"±100 WIDE".
D 7 Jog Dial Display

82 83
81 Operation display
Indicates play position in frames 135 frames for one
full rotation. Turns during playback and stops
81 84
during pause.
82 Cue point position indicator

Indicates the current cue point position.
85 83 Display the condition of the audio memory
When set in the audio memory display mode the
light will flash when recording.
E
84 Jog touch detection indicator
In the VINYL mode, this indicator lights when the
surface of the Jog dial is pressed.
85 VINYL mode display.

Lights up in the VINYL mode.
78 CDJ-800
1 2 3 4

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ORDER NO.

COMPACT DISC PLAYER

CDJ-800 KUCXJ AC120V

For details, refer to "Important symbols for good services" .

PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan

1. SAFETY PRECAUTIONS ANY MEASUREMENTS NOT WITHIN THE LIMITS

LEAKAGE CURRENT CHECK

Additional Laser Caution

2. When the cover is opened, close viewing of the objective

∗ : Refer to page 53.

[ Important symbols for good services ]

4. Shipping mode and shipping screws

5. Lubricants, glues, and replacement parts

Pickup leneses Cleaning liquid : GEM1004

1. General 2. Audio section

Audio Cable Forced Fject Pin

2. EXPLODED VIEWS AND PARTS LIST

PACKING parts List

(2) CONTRAST TABLE

2.2 EXTERIOR SECTION

A Refer to "2.3 CONTROL PANEL SECTION".

Refer to "2.4 SLOT-IN MECHANISM

EXTERIOR SECTION parts List

2.3 CONTROL PANEL SECTION

CONTROL PANEL SECTION parts List

6 Display Panel DAH2139

16 LOOP Knob DAC2066

21 CALL Knob DAC2062

31 Roller A Assy DXB1773

2.4 SLOT-IN MECHANISM SECTION

SLOT-IN MECHANISM SECTION parts List

6 Vessel Cushion B DEC2456

16 Loading Base Assy-S DEA1022

21 Loading Gear DNK3409

26 Float Rubber S4 DEB1568

3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM

A MAIN ASSY IC109

IC113 IC112 SDOO 4

LO- LO+ Clock Serial data in

T21 PT V+5D V+7A CN1901

AC IN ASSY IC91 IC92

F MFLB ASSY 4MHz

3.2 OVERALL WIRING DIAGRAM

Note : When ordering service parts, be sure to refer to A

H KSWB ASSY (DWS1321)

F MFLB ASSY (DWG1564)

I JFLB ASSY (DWG1565)

3.3 MAIN ASSY(1/2)

A 2/2 (D) (AD)

A 1/2 MAIN ASSY A

3.4 MAIN ASSY(2/2)

: AUDIO SIGNAL ROUTE

: The power supply is shown with the marked box.

3.5 AC IN, TRNS, SECB and REGB ASSYS

B AC IN ASSY C TRNS ASSY (DWR1364)

E • NOTE FOR FUSE REPLACEMENT

E REGB ASSY (DWR1362)

3.6 MFLB, SLMB and KSWB ASSYS

G SLMB ASSY (DWS1322) A

H KSWB ASSY (DWS1321)

: The power supply is shown with the marked box.

3.7 JFLB, SLDB and JOGB ASSYS