Escolar Documentos
Profissional Documentos
Cultura Documentos
Electrical Manual
DB 30
622053
, ,
,,,,,,,
,,,,,,,
,
Dynablow DB 30
Dynablow DB 30
1.couverture
Doc N° EM 586532-0118
2 Doc N° EM 586532-0118
Contents
Machine identification..................................................................... 4
Service ........................................................................................... 4
Manufacturer .................................................................................. 4
1. Introduction ................................................................................. 4
A word about this Electrical Manual (EM) ...................................... 5
Authorized technicians ................................................................... 5
Document producer ....................................................................... 5
Further copies ................................................................................ 5
Copyright © 1996 Tetra Pak PET Packaging Systems S.A. ........... 5
Doc N° EM 586532-0118 3
1. Introduction
To ensure maximum safety to the operator, always read the safety rules (Chapter 2)
DANGER! carefully before doing any work on the machine or making any adjustments.
Service
When ordering spare parts for your machine, contact the nearest Tetra Pak service station.
Manufacturer
This machine was made by:
TETRA PAK PET ITALIANA SRL
Via Garbagna, 2
15058 VIGUZZOLO (AL) / ITALIA
Machine identification
,,,,,,,,,,,,,
,,,,,,,,,,,
,,, ,, ,,
Machine number
00
00
00
Machine type
The plate carries data needed when contacting Tetra Pak concerning this particular machine.
4 Doc N° EM 586532-0118
About this Electrical Manual (EM)
The purpose of this Electrical Manual is to provide service technicians and electricians with all the informations on
electrical equipment required for service and maintenance to the machine.
This manual contains an operating diagram, the components location, the wiring diagrams, a list of spares parts and
an instruction manual for the heaters temperature regulator.
It is important to keep this manual for the lifetime of the equipment, and pass it on to any subsequent owner or user .
Authorized technicians
Only technicians emploied or trained by Tetra Pak are authorized to work on the machine.
Document producer
This document has been produced by:
Tetra Pak PET Packaging Systems S.A..
2, ch. Louis Hubert
1213 Petit Lancy
Geneva - Switzerland
Tel : (41 22) 879 1900
Fax : (41 22) 879-1901
Additional copies
Additional copies can be ordered from the producer (see above). When ordering technical publications, always quote
the document number printed on the front cover of the document concerned.
Copyright © 1998
Tetra Pak PET Packaging Systems S.A.
Doc N° EM 586532-0118 5
2. Safety precautions
• This blowing machine is designed solely for producing bottles. Any other use is not in accordance with its
purpose. The makers cannot be held responsible for any damage which may result from other use.
• The machine must be operated at a room temperature situated between 18°C and 40°C. Any use at
another temperature could damage the machine.
• PET bottles can only be filled with food products or domestic soap.
• The bottles must be cleaned before filling.
• For safety reasons, all spares parts, as well as moulds, must be of TETRA PAK origin.
• The machine may be operated and/or maintained only by authorized* personnel. Authorized
personnel consists of persons trained or instructed by Tetra Pak or Tetra Pak technicians
themselves.
• Before starting the machine, make sure that there is no one inside it.
• All personnel charged with starting, assuring the operation, maintaining and repairing the machine must
have read and understood the instruction manual, in particular this page on "safety".
• The operator must report at once any modifications carried out which affect the safety of the machine.
• The operator must keep his workplace clean and tidy. His view of the machine and access to the controls
must not be obstructed.
• The control cabinet can only be opened by electricians.
• Modifying, remove,put out of fonction or otherwise change components to anything else than specified in
this manual may influence on the safety of the machine and the manufacturer takes no responsability for
doing so. The safety contactors must on no account be bypassed.
• The measuring instruments of the compressed air system are to be watched during operation. The safety
valves settings are not to be altered.
• Repairs or maintenance may be started only if the machine is in zero energy state: without voltage and
air pressure (the compressed air lines must be vented to atmosphere). Set the main switch on the control
cabinet to OFF. If there are lines that have not been vented there will be a grave risk of accident, such
as ultra-rapid closing of the blowing mould.
• Only specialized refrigeration engineers should be allowed to repair damage to the refrigeration circuit of
the electrical cabinet cooler. The refrigerant can become toxic and extremely dangerous in the presence
of a naked flame.
• The safety precautions set out in the various chapters of the technical documentation must be observed.
,,,,
GQ000142
,,,,
It is prohibited to spray-clean the machine and the electrical cabinet.
,,,,
If the floor around the machine needs to be washed, the doors of the machine and of
the electrical cabinet must be closed.
Danger8
6 Doc N° EM 586532-0118
2.1 Danger warning levels
Doc N° EM 586532-0118 7
2.3 Locating quick stops
,,,,,,,,,
,,,,,,,,,
em 6 ar imédiat
,,,,,,,,,
,,,,,,
,,,,,,,,,
,,,,,,
A key (held by the authorised technician) makes it possible to work with the control cabinet door open; the safety
devices remain operational in this state also.
8 Doc N° EM 586532-0118
3. Operating diagram
3 ~ 400 V
N
X6
PE
X22 X5
X23
X1 X2
X9
X11 X12 X3 X7 X4
Doc N° EM 586532-0118 9
4. Location of components
3 0 V filler stop 4
4 24 V filler stop
5 Earth
F1 Connection 3~400 V + neutral 5
F2 Fuse for transformer 230 - 24 V 2
F3 Fuse for 4 A supply 8
6 9
F4 Slow-blow fuse 10 A for 24 V supply 380 V
OUT 4.0-5.7
X3 Connector for heater P1-P2
X4 Connector for heater P3-P4 F2 F4
K1 K2 K3 K4
1-5
X5 Connection for fans and heaters chain motor
X6 Connector for control panel
,,,,
@@@@
ÀÀÀÀ
N K11
0000
F1 F3
X7 Connector for heater P5-P6
@@@@
ÀÀÀÀ
,,,,
K5 K6 K7 K8
@@@@
ÀÀÀÀ
,,,,
X8 Connector linking cabinet with heaters
X9 Connector for motors (Outputs 1.3, 2.6, 3.2) and
door safeguard
X5 X4 X3 X7 @@@@
ÀÀÀÀ
,,,,
20
@@@@
ÀÀÀÀ
,,,, K9
10 Doc N° EM 586532-0118
4.1.2 Control panel
F21
F12 F13 F14 F15 F16 F17 F18 F19 F22
F23
H20
F8
15
?
0
14 1
H19
F9 13 2
H18
12 3
11 4
10 5
H17
9 8 7 6
F4 H16
H15
0 1
H22
F1 0 1
H14
H13
F2 0 1
H12
8.panneau
F3
Tetra Pak PET Packaging Systems
Doc N° EM 586532-0118 11
4.2 List of inputs (In) and outputs (Out)
12 Doc N° EM 586532-0118
Output Function see the §
0 1
In 3.7
Tetra Pak PET Packaging Systems
K5 K6 K7 K8 55.in-out
In 0.5 In 0.6 In 0.3 In 0.0 Out 0.3 Out 1.3 Out 2.6 Out 3.2 Out 2.6A
Doc N° EM 586532-0118 13
B. Machine
In 3.0
In 0.0
In 3.6
In 4.6
Out 2.6
In 3.5
Out 3.2
In 5.3
on all doors
Out 5.1
In 2.5
Out 1.4
56.in-out 30
OFF ON In 2.5
Out 1.1 Out 1.1
In 2.4
In 1.5
Out 1.6
Out 1.2
Out 1.5 Out 1.3
14 Doc N° EM 586532-0118
C. Press
Out 0.5
Out 0.6
In 3.3
In 2.5
In 2.7
In 2.2
Out 1.0
In 1.6
In 1.7 57.in-out
In 2.1
In 2.0
Note: 1
Adjust this detector
at 5.5 mm of the
press plate. 2
Out 0.7
Doc N° EM 586532-0118 15
D. Preforms and bottles return and ejection
Out 2.4
In 4.2
In 4.5
Out 2.4
Out 3.5
Out 2.2
Out 2.6A
Out 2.3 0
t3
ou
.in
Out 3.6 58
Out 3.0
2
In 4.4 1 In 0.0
In 5.0
In 5.4 In 4.3
16 Doc N° EM 586532-0118
4.2.1 Where the signal lamps of the inputs (In) and the outputs (Out) are
Every input and output has 2 or 3 lamps signalling whether it is ON or OFF. These lamps are situated as follows:
0 1 2 3 4 5 6 7
, , ,
,,,,,,,,,,
Out 4,... Out 5,...
,, ,,
Out5.1 In1.5 In1.6 In1.7 In2.0 In2.1 In2.2 In2.7 In3.3 In3.4
O0.01 I0.01 I0.03 I0.05 I0.07 I0.09 I0.11 I0.13 I0.15 I1.01
54.in-out
Doc N° EM 586532-0118 17
,,,,,,,,,,
,,, ,,,
4.3 Detail of blocks A and B
59.bloc A B
B
OUT IN Block A
Out5.1 In1.5 In1.6 In1.7 In2.0 In2.1 In2.2 In2.7 In3.3 In3.4 Wiring of 72-pin connector (X11)
O0.01 In 2.4 In 2.5 I0.05 I0.07 I0.09 I0.11 I0.13 I0.15 I1.01 1-12 13-24 25-36 37-48 49-60 61-72
1 O 5.1 O 1.2 I 1.5 I 2.7
Out0.5 Out0.6 Out0.7 Out1.0 Out1.1 Out1.2 Out1.4 Out1.5 Out1.6 2 O 5.3 I 2.4
3 O 0.5 O 1.4 I 1.6 I 3.3
4 I 2.5
5 O 0.6 O 1.5 I 1.7 I3.4
6 I 2.6
7 O 0.7 O1.6 I 2.0
X11
8 I 3.0
9 O 1.0 O1.7 I 2.1
10 I 3.1
11 O 1.1 I 2.2 24V
12 0V 0V
OUT IN
OUT IN Block B
3 : 0V 4 : Out (24V) 3 : 0V 4 : In
18 Doc N° EM 586532-0118
4.4 Motors and heaters
Connections of the lamps, fans motors and chain motor.
P1 P2 P6 P5 P3 P4
61.Moteurs et four
X5 X4 X7 X3
Fan 3
Motor 3: Fans 1 and 2
chain
Heaters lamps wiring
Connectors : In the control cabinet : 3 x 16 terminals X3, X4 and X7
On the heaters : 6 x 10 pins (8 used) P1, P2, P3, P4, P5 and P6
Motors :
Fan1 Fan 2 Fan 3 + motor 3
X 5.1 X 5.4 X 5.7
X 5.2 X 5.5 X 5.8
X 5.3 X 5.6 X 5.9
Doc N° EM 586532-0118 19
20 Doc N° EM 586532-0118
5. Wiring diagram
3
1
GQ005126
Doc N° EM 586532-0118 21
1
GQ005127
2
GQ005128
3
GQ005129