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Black Powder Erosion in Sales Gas Pipeline Bends

Authors: Dr. Ehab Elsaadawy and Dr. Abdelmounam M. Sherik

ABSTRACT calculated using the Finnie model developed for ductile


materials and implemented into Fluent. The math-
Computational Fluid Dynamics (CFDs) modeling of ematical model was validated against published
diluted solid-gas flow through a 90° sales gas pipeline experimental data.
bend is presented in this article. The solid particles used The validation process showed a good agreement
mimic the size and distribution of the “black powder” between the model and the experimental data. The
(BP) found in Saudi Aramco sales gas pipelines. Black profiles of both mean velocity and fluctuations, of the gas
powder is the name given to the solid grayish material phase and the particles, along with the corresponding
that is found inside most, if not all, sales gas pipelines erosion rates, are presented. The results show that a
worldwide. Because of its hardness and jagged features, larger radius of a curvature bend has a more uniformly
BP can cause a serious threat to the integrity of gas distributed erosion rate over its surface area. In addition,
pipelines. An experimental program was developed to BP has negligible erosive effects, even in a pipeline
determine the erosion resistance of the bend material so bend with a radius of curvature to a pipe diameter ratio
the erosion rate can be computed; however, the details of 1.5. The current study is the first of its kind to
of that experimental program and the corresponding investigate BP erosive effects on pipeline bends.
results are not the subject of the current article and
therefore are not presented. INTRODUCTION
The focus of this article is to present the computa-
tional prediction of the erosion rate in sales gas pipeline In the oil and gas industry, Black Powder (BP) is the
bends under different gas flow rates and bend turn radii catchall name that is used to describe the grayish
along with flow field variables for both phases, namely, material found inside most, if not all, sales gas pipelines
the gas and the BP particles. The pipeline bend under worldwide. Black powder can be found in several forms,
study has a pipe diameter of 36” with ratios of the bend such as wet with a tar-like appearance or dry in the form
radius of the curvature to the pipeline diameter of 1.5 1-5
of a very fine powder . It is composed of different forms
and 3. The gas flow rate values considered result in of iron sulfide (FeS), iron oxides (Fe3O4, FeOOH) and
pipeline average velocities of 5.0 meters per second iron carbonate (FeCO3), mechanically mixed or
(m/s), 10 m/s and 20 m/s. chemically combined with any number of contaminants,
The software Fluent 6.3 was used to solve the such as salts, sand, liquid hydrocarbons, metal debris,
Reynolds Averaged Navier-Stokes (RANS) equations and even naturally occurring radioactive material
and predict the erosion rate. The continuous phase, gas, 2
(NORM) .
was modeled using the Eulerian approach while the Once BP exists and is moving with the flow, it can
dispersed phase, BP particles, was modeled using the represent a serious threat to the integrity of the gas
Lagrangian approach, which is based on the calculation pipelines by eroding compressor components and
of the trajectory of several individual solid particles pipeline control valves, plugging metering instrument-
through the flow field. The motion of the tracked particles tation and filters, and reducing the accuracy of the in-line
is taken to describe the average behavior of the dis- inspection. Also, BP could have major adverse effects
persed phase. To account for the influence of turbulent on customers by contaminating the customers’ sales gas
fluid fluctuations on particle motion, the stochastic supply leading to interruptions of the customers’ opera-
tracking Discrete Random Walk (DRW) model is used. tions and/or poor quality of products in which the sales
The particle effect on the gas flow is neglected, i.e., one- 3
gas is used as feedstock . Although BP erosion itself
way coupling. The Dispersed Phase Model (DPM) of was not the subject of any research work the authors are
Fluent is used as the particle loading ratio is very small, aware of, many hours of research was devoted to the
typically less than 0.01. Five simultaneous particle solid particle erosion of pipelines and pipeline bends.
injections, representing actual field conditions, were The main drive of studying solid particle erosion in
released from the inlet of the pipeline and tracked. The pipelines and pipeline bends was not BP erosion rather;
particle diameters are 2, 4, 7.5, 12.5 and 20 microns. To it was pneumatic conveying systems — which are
resolve the flow turbulence, the standard k-e turbulence applied widely in modern industries — which are
model with enhanced wall functions is used. The processing solid materials.
removal of wall material due to erosion (erosion rate) is
SAUDI ARAMCO JOURNAL OF TECHNOLOGY FALL 2010
6, 7
The required fluid velocity has been determined to implementing them into Fluent using a user defined
entrain and carry away BP in liquid and gas pipelines, function (UDF). It was found that for a sand/water flow in
respectively. These two studies concluded that the a direct impact test, not like sand/air, the particle impact
velocity — required to move BP particles in gas pipelines velocity is much lower than the velocity of the slurry jet
— is independent of particle size and ranges from 10.4 ft and varies by a wide range. Also, they found that among
per second (fps) to 13.6 fps for 8” and 30” pipelines, the erosion models tested, the Erosion-Corrosion
respectively. In liquid pipelines, the water velocity re- Research Center erosion model and Oka’s et al. erosion
13, 14
quired depends on the equivalent particle size, up to a model are more accurate within the scope of their
size of about 5.0 mils, after which it depends only on the work. In FLUENT 6, the near-wall effect is not taken into
pipe diameter. account when computing the particle tracking and the
Many researchers addressed the features of gas particles are handled the same way as those in regions
solid pipe flow affecting transportation. These studies away from the wall. Also, in FLUENT 6 and some other
include the fluid turbulence, the lift force due to the shear codes, the particles are assumed to have zero volume
flow, the Magnus effect on rotating particles, particle when deciding whether a particle hits the wall. In an
interactions, particle wall collisions, particle size and effort to enhance the current CFD based erosion
shape, pipe roughness and gravitational settling. The modeling, a couple of modifications using user defined
1
effect of the drag coefficient and inlet conditions (inlet functions were introduced into the CFD code FLUENT
velocity profile) of solid particles — on the particle tracks 6. The first includes the standard wall function effect
calculations in vertical and horizontal ducts — are when a particle is moving in the near-wall region, and
8
studied using the commercial computational fluid dy- the second is the rebound point of the particle at a
namics (CFDs) package, CFX 4.4. They found that the particle radius away from the wall. It was found that the
drag coefficient needs to be reduced by as much as 35% FLUENT 6 built-in erosion model predicts accurately the
of the standard value to achieve good agreement with erosion due to rounded sand particles of large size, 256
the corresponding experimental data in case of a vertical µm. On the other hand, for 25 µm sharp sand particles it
channel flow. On the other hand, for a horizontal channel over predicts the erosion by a factor of 17-78, which is
flow it needs to be reduced only 20% to achieve similar reduced by a factor of 2 when applying the standard wall
agreement. Regarding the velocity inlet conditions, it function effect in the near-wall region particle tracking
8
was reported that the vertical turbulent flow seems to be computations.
insensitive to the inlet conditions while for a horizontal To evaluate the performance of elbows and plugged
flow it is found to be strongly dependent on inlet tees geometries under erosive service conditions and
15
conditions. using the experimental data to validate the simulation
9 16
CFD simulations have been performed on a diluted results, a procedure was developed to predict erosion
particulate turbulent flow in a 90° duct bend with a radius in standard elbows, long radius elbows, and plugged
of curvature equal to a 1.5 duct (225 mm) hydraulic tees. This procedure is implemented into the CFD code
8
diameter. As in previous work , simulations were per- CFX 4.2. The relative erosion severity between plugged
formed using CFX 4.4, using the differential Reynolds tees and elbows under diluted gas/liquid-solid flow
stress model (DRSM) with fully developed inlet condi- conditions have been studied, computationally and
17
tions to solve the turbulent flow in the bend, and also experimentally. From this study , it was shown that the
used the same test facility to produce the experimental relative erosion severity is greatly affected by the type of
10
data used in validating the simulations. In another work the carrier fluid (liquid or gas) properties as simulations
the author used different solid size distributions rather showed that for water-sand flows in plugged tees cause
than a single uniform particle size, and also made use of more erosion than in elbows while for air-sand flows
a modified shear-slip lift force formula, which is consis- erosion in plugged tees is found to be two orders of
tent with experimental data for . From magnitude less than erosion in standard elbows. In
8, 9 18
these studies , it was concluded that the DRSM did not another study it was shown that the longer the radius
capture the correct pressure gradient effects within the of curvature of the elbow, the less the erosion it
bend. Also, it was found that even the finer particles (66 experiences due to solid particle impact.
micron) experienced a gas-solid segregation due to the Not only the radius of curvature that affects the
centrifugal effect. This segregation was characterized by erosion but also the elbow (bend) orientation was found
a local drop in particle concentration near the inner wall to have a large effect on particle motion, and therefore
19
and was well reflected in predictions where the averaged erosion rates as shown in another study .
velocity profiles discontinued in the locality. The Samples of the BP collected from Saudi Aramco
10
experimental part of the study is reported in more sales gas systems were analyzed and characterized.
11
detail . Based on that study, it was found that Magnetite (Fe3O4)
Although CFD based erosion modeling can be powder is considered a reasonable substitute of the BP
applied to predict erosion in many complex geometries, for erosion studies as it has similar mechanical
its accuracy is questionable for some applications. To properties. Erosion resistance of different materials
assess the viability and accuracy, a comparison between under the erosion effects of Magnetite was determined
computed and measured particle velocities and erosion, experimentally. The details and the results of that study
in both water and air flows, in a direct impact test section is not the subject of this article and will be published
12
was performed . Also, erosion models other than the elsewhere. In the current study, flow and erosion of
one that is built into Fluent were used and examined by Magnetite powder in pipeline bends are studied.

SAUDI ARAMCO JOURNAL OF TECHNOLOGY FALL 2010


GEOMETRY AND FLOW CONDITIONS volumetric loading ratio is very small, typically less than
STUDIED 10%, therefore, the flow was dealt with as a diluted gas-
solid multiphase flow, and therefore, the Dispersed
The pipeline bend under study is a standard 90° bend Phase Model (DPM) of Fluent was used. The continuous
that has a 36” pipe diameter, D. The ratios studied of the phase, gas, was modeled using the Eulerian approach
bend radius of curvature, R, to the pipeline diameter are while the dispersed phase, particles, was modeled using
1.5 and 3. The bend has a 240” inlet horizontal pipe and the Lagrangian approach. The Lagrangian approach is
an 80” vertical outlet pipe. The gas phase used in the based on the calculation of the trajectory of several
current study is a typical Saudi Aramco natural gas at individual solid particles through the flow field. The
operating conditions with a mass density, , of 61.8 motion of the tracked particles is used to describe the
3 -5
kg/m and a dynamic viscosity, , of 1.33 x 1 Pa.s. The average behavior of the dispersed phase.
The governing equations of the continuous phase
gas flow rates considered resulted in bulk gas velocities,
are the incompressible continuity and momentum
of 5.0 meters per second (m/s), 10 m/s and 20 m/s.
equations as shown below.
The BP (Magnetite) has a mass density, of 5,150
3

     0
kg/m and was released at a rate of 2.4 gallons per
(1)
second (g/s) into the stream. Particle sizes and
corresponding mass flow rates are summarized in Table
1. The corresponding Reynolds numbers and particle
 
t

        p  .    T  g  (2)

Stokes numbers are summarized in Table 2.


To resolve the flow turbulence, the standard k-ɛ
(µm) (g/s) turbulence model with enhanced wall functions is used.
The equations of turbulent kinetic energy, k, and
2 0.143 turbulent dissipation, ɛ, are:
4 0.372
k      
7.5 1.25  . k   .   t k   Gk   (3)
12.5 0.476
t   k  
20 0.153        
 .     .   t    C 1 Gk  C 2   (4)
Table 1. Particle sizes and the corresponding mass flow rates
t     k

1 2
where k   u      w  ,   2 t eij eij , the Reynolds
2 2
(µm)
5 m/s 10 m/s 20 m/s 2 
 i  j
2 2.13E+07 4.26E+07 8.53E+07 stress tensor eij   , the turbulent viscosity
4 2.13E+07 4.26E+07 8.53E+07
x j xi
7.5
12.5
2.13E+07
2.13E+07
4.26E+07
4.26E+07
8.53E+07
8.53E+07
t  c
k2

 
 

2 
3

, and Gk  t  .    T  . 3t .  k  .

20 2.13E+07 4.26E+07 8.53E+07 The standard values of the (empirical) constants in


the k-ε model are:
c  0.09 ,  k  1.0 ,    1.30 , c 1  1.44 , and c 2  1.92 .
While setting up the Lagrangian tracking and erosion
5 m/s 10 m/s 20 m/s model, the following assumptions have been made:
2 4.71E-04 9.41E-04 1.88E-03 • Only the influence of turbulent fluid fluctuations
4 1.88E-03 3.76E-03 7.53E-03 on particle motion was considered using the
7.5 6.62E-03 1.32E-02 2.65E-02
stochastic tracking Discrete Random Walk
(DRW) model. The particle-particle interactions
12.5 1.84E-02 3.68E-02 7.35E-02 are neglected and any change of the flow
20 4.71E-02 9.41E-02 1.88E-01 turbulence caused by the particles is not
accounted for, i.e., one-way coupling.
Table 2. Reynolds and particle Stokes numbers of the cases • Nonreacting and non-fragmentation particles are
studied
considered.
• The geometry modifications, caused by the
MATHEMATICAL MODEL removal of wall by the solid particles, have been
neglected. This observation means that the
The commercial CFD software FLUENT 6.3 was used to computational model geometry during simulation
solve the Reynolds Averaged Navier-Stokes (RANS) was invariable.
equations and predict the erosion rates. The particle To obtain a reasonable statistical distribution and to

SAUDI ARAMCO JOURNAL OF TECHNOLOGY FALL 2010


reduce scatter in erosion predictions, a large number of must be specified in consistent units to build a dimen-
particles are normally required to perform the particle sionless group with the relative particle velocity and its
tracking. Each particle is tracked through the flow exponent.
domain separately, and the particle-wall interaction In the ANSYS Fluent model, Eqn.7, g(α) is an
information is then recorded and used to calculate the empirical polynomial function of the particle impact
erosion. angle, which allows for simulation of ductile erosive
The particle trajectory is determined by integrating systems (i.e., particles that impact the surface at a
the force balance on the particle. This force balance shallow angle will cause a higher erosion rate than
equates the particle inertia with the forces acting on the particles that impact the wall at higher angles).
particle, Newton’s second law. This equation can be In the current study, five simultaneous particle
written as: injections, representing actual field conditions, Table 1,
were released from the inlet of the pipeline to be

d p  transiently tracked. The particles were released at a
mp
dt
 F (5) velocity equal to that of the gas and with a uniform
distribution as well.
To take into account the effect of turbulence velocity
where is the particle mass, is the particle velocity
fluctuations on particle trajectories, the stochastic DRW
vector, is an external force acting on the particle. The model of Fluent was used.
forces acting on a particle can be the drag force, the
buoyancy (gravitational settling) force, the pressure
gradient force, the added mass force, the Brownian VALIDATION OF THE MATHEMATICAL
diffusion (motion), the Saffman lift force, the Basset MODEL
force, and the rotating reference frame force. For small 11
particles with a density ratio of much greater than The published experimental data was used to validate
one, only the drag force and the gravitational settling the mathematical model, studying a diluted gas-solid
force will impact the trajectory of the particle while other flow through a curved 90° duct bend. The curved bend is
forces will be negligibly small. Along a particle trajectory, squared-section (15 cm x 15 cm) and has a radius of
the equation of motion, to be integrated, can be reduced curvature, R of 1.5 times the duct hydraulic diameter, D,
to the following form: (22.5 cm). The bend has a 3.5 m horizontal inlet duct
and a 1.8 m vertical straight duct. Gas phase and air
d p g ( p   ) measurements were obtained using a Laser Doppler
dt

 FD    p   p
(6). Anemometer (LDA) at a bulk gas velocity , of 10 m/s
in the absence of solid phase. The solid phase, which is
glass spheres with an average diameter of 66 µm, was
The drag force per unit mass can be expressed as released into the flow from a fluidized bed. The solids/
where is the particle gas mass loading ratio reached is well below 1%, so as
Reynolds number and is the to setup a diluted gas-solid flow regime. For more details
drag coefficient. about the experimental setup used and the procedures,
11
Although Eqn. 6 is linear, the fluid velocity along the see Yang, W. and Kuan, B. .
particle trajectory must be known to solve it. As the The case was solved using FLUENT 6.3 and a user
velocity depends on the particle path itself, the general defined function (UDF) was created for post-processing
solution in even a simple turbulent flow is not possible. of particle parameters, specifically, sampling the particle
During particle trajectory calculation, the particle-wall velocities at any section of the domain. A mesh inde-
5
interaction information, such as impact speed, impact pendent solution was achieved on a 9 x 10 nodal points
angle, and impact location as well as impact intensity is mesh.
stored. This information is then applied to the appro- Figure 1 shows the velocity contours of the gas
priate erosion equation(s) to compute the erosion. In phase on the symmetry plane of the duct while Fig. 2
FLUENT 6.3, the removal of wall material due to erosion presents the particle tracks, colored by velocity magni-
(erosion rate) is calculated using a model based on the tude, of particles released at the inlet. Mean velocity
Finnie model developed for ductile materials and profiles along the symmetry plane and at different angles
implemented. The erosion model used is given in the from the inlet plane are shown in Fig. 3. The model
following form :
20 captures the gas velocities fairly good, particularly in the
vicinity of the walls where interaction with particles takes
place and erosion develops only at 75° from the inlet and
(7) into the bend where the predicted profile does not
capture the right slope, shear stress, at the inner wall of
the bend. At this location, flow is decelerating due to the
where is the erosion rate given in units of mass adverse pressure gradient and flow will start to separate
of target material removed per unit area per unit time, and a secondary flow is formed at the outlet on the inner
wall as can be seen from the velocity contours, Fig. 1.
is the particle mass flow rates, and is the area of
The UDF used for post-processing calculates an
the cell face at the wall. The functions and g(α) average velocity magnitude for particles in a domain and

SAUDI ARAMCO JOURNAL OF TECHNOLOGY FALL 2010


Fig. 1. Gas velocity contours in the symmetry plane.

Fig. 3. Gas velocity profiles inside the bend.

Fig. 2. Particle tracks colored by velocity magnitude.

stores this average in a user defined memory (UDM) for


post-processing afterwards. As a particle passes through
a cell, the UDF is called and calculates the velocity
magnitude and appends it to an average for the cell the
particle is leaving. Therefore, the more particles, the
better and more meaningful the average, and conse-
quently in regions with low particle concentrations, the
average can be unrealistic. In post-processing, the
authors excluded those values where the particle
concentrations were very low, Fig. 4. One can still see
that the model reasonably captured the particle velocity
magnitudes that are used in erosion predictions.

RESULTS AND DISCUSSION


For a pipeline bend of the velocity vectors
along the vertical symmetry plane are presented in Fig.
5. The left to right flow of the bend has a gas bulk
velocity of 20 m/s. One can see from the velocity
contours that flow accelerates close to the inner wall as Fig. 4. Particle velocity profiles inside the bend.

SAUDI ARAMCO JOURNAL OF TECHNOLOGY FALL 2010


Fig. 7. Contours of velocity magnitudes at different planes
Fig. 5. Velocity vectors in the symmetry plane, R/D = 1.5. along the pipeline bend, R/D = 3.

it enters the pipeline bend due to the favorable pressure files, Fig. 9 shows a similar trend and for a closer
gradient at that part of the wall while it decelerates at the inspection, a comparison between gas and particle
outer wall due to the adverse pressure gradient. This velocity profiles at two different cross sections of the
behavior starts to reverse after the bend midpoint, i.e., at pipeline bend (30° and 60° from inlet plane) is presented
a 45° plane. Figure 6 shows the locations of different in Fig. 10. The Figure shows that particles follow the gas
profiles and contours. with negligible slip except at the 60° plane where they
deviate noticeably close to the outer wall of the bend.
The gas decelerates at that wall due to the adverse
pressure gradient while particles lag in response and
continue to move with higher velocities.

Fig. 6. Bend cross sectional geometry, vertical symmetry


plane.

Although the inner wall of the bend encounters a


higher velocity stream, it is the outer wall of the bend
that encounters a high erosion rate due to the impact
angles of particles.
The gas phase velocity contours at different planes
of a bend are shown in Fig. 7 and the corre-
sponding velocity profiles, at 15°, 30°, 45°, 60° and 75°
are presented in Fig. 8. Similar to the sharper bend,
flow accelerates at the inner wall up to 45°,
and then starts to decelerate while the opposite takes
Fig. 8. Gas phase velocity profiles at different planes.
place at the outer wall. For particle mean velocity pro-

SAUDI ARAMCO JOURNAL OF TECHNOLOGY FALL 2010


The erosion contours as predicted by Fluent for a
pipeline bend of Fig. 11, where it can be seen
that the maximum erosion takes place at the midpoint,
along the symmetry plane of the bend, or the location
where velocity profiles start reverse behavior. Using a
longer radius of a curvature pipeline bend redistributes
the erosion rates more uniformly over the outer wall area
of the bend as compared to the shorter radius of a
curvature bend as can be seen from the comparison of
the erosion rate contours of two bends, and
Fig. 12. The erosion rates for BP are found to
be negligibly small for the conditions considered in the
current study.

Fig. 9. Particle mean velocity profiles.

Fig. 11. Erosion contours on the wall of the standard bend.

Fig. 10. Comparison between gas and particle velocity profiles


Fig. 12. Erosion rate contours for pipeline bends (R/D = 1.5
at two different cross sections of the pipeline bend (30° and
and 3.0).
60° from inlet plane).
SAUDI ARAMCO JOURNAL OF TECHNOLOGY FALL 2010
CONCLUSION Management Conference, Houston, Texas,
February 14-15, 2007.
Diluted solid-gas flow modeling using the Discrete Phase
Model of FLUENT 6.3 was performed for pipelined 7. Smart, J. and Winters, R.: “Black Powder Migration
bends of and under typical field in Gas Pipelines and Associated Problems,” paper
operating conditions. The turbulence effects on the presented at the Pipeline Pigging and Integrity
trajectories of the particles are accounted for by means Management Conference, Houston, Texas,
of the stochastic DRW model of Fluent while particle- February 13-14, 2008.
particle interaction and particle effect on the continuous
phase (gas) are neglected. The standard k-ɛ turbulence 8. Kuan, B. and Schwarz, M.P.: “Numerical Prediction
model with enhanced wall functions was used. The main of Diluted Particulate Flows in Horizontal and
rd
focus in the current work is on the mean velocities of Vertical Ducts,” paper presented at the 3
both gas phase and solid phase and the erosion rate. International Conference on CFD in the Minerals
From the results one can conclude that although the and Process Industries, CSIRO, Melbourne,
erosion rate is negligibly small under the conditions Australia, December 10-12, 2003.
studied, a pipeline bend with a longer radius of curvature
will have a more uniformly distributed erosion area over 9. Kuan, B., Yang, W. and Solnordal, C.: “CFD
the area of the bend, which makes it a better candidate Simulation and Experimental Validation of Diluted
for applications with an erosive type of service, such as Particulate Turbulent Flows in a 90° Duct Bend,”
rd
sales gas pipelines loaded with BP. paper presented at the 3 International Conference
The mathematical model and erosion treatment in on CFD in the Minerals and Process Industries,
the current study can be extended to predict the erosion CSIRO, Melbourne, Australia, December 10-12,
in globe control valves mounted on sales gas pipelines 2003.
and suffering from BP erosion damage.
10. Kuan, B.: “CFD Simulation of Diluted Gas-solid
Two-phase Flow with Different Solid Size
ACKNOWLEDGMENTS Distributions in a Curved 90° Duct Bend,” ANZIAM
J., 2005, Vol. 46, pp. C744-C763.
The authors would like to thank the management of
Saudi Aramco for permission to present and publish this 11. Yang, W. and Kuan, B.: “Experimental
article. We would also like to extend our appreciation to Investigation of Diluted Turbulent Particulate Flow
Dr. Benny Kuan of CSIRO, Australia for providing the Inside a Curved 90° Bend,” J. Chemical
experimental data used in validating the mathematical Engineering Science, 2006, Vol. 61, pp. 3,593-
model used in the current study. 3,601.

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Keep Solids Moving in Liquid Pipelines,” paper 16. Edwards, J.K., McLaury, B.S. and Shirazi, S.A.:
presented at the Pipeline Pigging and Integrity “Modeling Solid Particle Erosion in Elbows and

SAUDI ARAMCO JOURNAL OF TECHNOLOGY FALL 2010


Plugged Tees,” Journal of Energy Resources BIOGRAPHIES
Technology, December 2001, Vol. 123, pp. 277-
284. Dr. Ehab Elsaadawy joined the R&DC
in July 2008, as a Sr. Lab Scientist in
17. Chen, X., McLaury, B.S. and Shirazi, S.A.: the R&DD Materials Performance
“Numerical and Experimental Investigation of the Group (MPG) leading the activity of the
Relative Erosion Severity between Plugged Tees computational study of the erosive
and Elbows in Diluted Gas/Solid Two-phase Flow,” effects of black powder in sales gas
Wear, 2006, Vol. 261, pp. 715-729. pipelines. Later he joined the
Computational Modeling Group (CMG)
18. Hengshuan, C. and Zhong, X.: “Numerical at its inception in May 2009 and recently joined the
Analysis and Experimental Investigation of Erosion Crude Oil Separation project, working on enhancing the
in Variable Rectangular-Section Bends by Solid understanding and prediction capability of the
Particles,” Chinese J. Mech. Eng., 1990, Vol. 3, multiphase separation vessel performance.
pp. 111-118. Ehab completed his B.S. and M.S. degrees in
Mechanical Engineering at Alexandria University,
19. Keating, A. and Nesic, S.: “Prediction of Two- Alexandria, Egypt. After completing his Ph.D. in
phase Erosion-corrosion in Bends,” paper Aerospace Engineering at Old Dominion University,
nd
presented at the 2 International Conference on Norfolk, VA, he had a couple of postdoctoral fellowships
CFD in the Minerals and Process Industries, in the Chemical Engineering Department and also the
CSIRO, Melbourne, Australia, December 6-8, Material Science and Engineering Department at
1999. McMaster University, Ontario, Canada, where he taught
undergraduate engineering courses. Before joining
20. ANSYS Fluent 12 User’s Manual, Chapter 22, Saudi Aramco, Ehab worked for the Atomic Energy of
Lebanon, New Hampshire, USA, 2009. Canada Ltd. (AECL) as a Thermal Hydraulics Analyst
assessing the performance of their thermal hydraulic
codes used in the nuclear industry.
Ehab has written over 20 journal and conference
publications covering computational modeling of
multiphase flow, jet impingement, experimental turbulent
free shear flows, and electronic cooling.

Dr. Abdelmounam M. Sherik joined


Saudi Aramco in 2004 and is currently
working for Saudi Aramco’s Research
and Development Center (R&DC).
Prior to joining Saudi Aramco, he held
several research and engineering
positions in Canada. Abdelmounam
has over 20 years of professional
experience in the areas of materials and corrosion.
He received his B.S. degree in Materials Science
and Engineering from Tripoli University, Tripoli, Libya
and his M.S. and Ph.D. degrees in Materials and
Metallurgical Engineering from Queen’s University,
Kingston, Ontario, Canada.
Abdelmounam has authored or coauthored more
than 50 publications in the corrosion of sales gas
pipelines and nano-structured coatings. He is an active
member of the National Association of Corrosion
Engineers (NACE) where he is the Chair of the 2010
Corrosion in Gas Treating Symposium and also the
Chair of the Black Powder in Gas Pipelines Technology
Exchange Group.

SAUDI ARAMCO JOURNAL OF TECHNOLOGY FALL 2010

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