Intermec Pm4i Spare Parts IPL

Spare Parts Catalog
EasyCoder PM4i
Bar Code Label
Printer
Intermec Technologies Corporation
Corporate Headquarters
6001 36th Ave. W.
Everett, WA 98203
U.S.A.
www.intermec.com
Te information contained herein is proprietary and is provided solely for the purpose of allowing
customers to operate and service Intermec-manufactured equipment and is not to be released,
reproduced, or used for any other purpose without written permission of Intermec.
Information and specifcations contained in this document are subject to change without prior notice
and do not represent a commitment on the part of Intermec Technologies Corporation.
2005 by Intermec Technologies Corporation. All rights reserved.
Te word Intermec, the Intermec logo, Norand, ArciTech, CrossBar, Data Collection Browser,
dcBrowser, Duratherm, EasyADC, EasyCoder, EasyLAN, Enterprise Wireless LAN, EZBuilder,
Fingerprint, i-gistics, INCA (under license), InterDriver, Intermec Printer Network Manager, IRL,
JANUS, LabelShop, Mobile Framework, MobileLAN, Nor*Ware, Pen*Key, Precision Print, PrintSet,
RoutePower, SmartSystems, TE 2000, Trakker Antares and Virtual Wedge are either trademarks or
registered trademarks of Intermec Technologies Corporation.
Troughout this manual, trademarked names may be used. Rather than put a trademark ( or )
symbol in every occurrence of a trademarked name, we state that we are using the names only in an
editorial fashion, and to the beneft of the trademark owner, with no intention of infringement.
Tere are U.S. and foreign patents pending.
Te name Centronics is wholly owned by GENICOM Corporation.
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PreInce
Contents
1
Introduction
Spare Parts Policy ..................................................................................................................2
EasyCoder PM4i, General View ............................................................................................3
2
Spare Parts
Keyboards and Cover ............................................................................................................6
Chassis ..................................................................................................................................7
Print Mechanism (Media Compartment Side).......................................................................8
Label Stop Sensor ................................................................................................................11
Ribbon Supply Unit ............................................................................................................12
Ribbon Rewind Unit ...........................................................................................................13
Ribbon Motor .....................................................................................................................14
Side Doors ..........................................................................................................................15
Front Door .........................................................................................................................16
Media Supply Roll Post .......................................................................................................17
Label Slack Absorber ...........................................................................................................18
Media Supply Roll Hub Kit (option) ..................................................................................19
Fan-Fold Guide (option) .....................................................................................................20
Liner Takeup Unit ...............................................................................................................21
Paper Cutter Kit (option) ....................................................................................................22
CPU Board .........................................................................................................................23
Power Supply Unit ..............................................................................................................24
Double Serial Interface Kit (Fingerprint option) .................................................................25
Serial/Industrial Interface Kit (Fingerprint option) ..............................................................26
IEEE 1284 Parallel Interface Kit (option)............................................................................27
EasyLAN Ethernet Interface Kit (option) ............................................................................28
EasyLAN Wireless Interface Kit (option) ............................................................................29
RFID Kit (IM5 869 MHz) (option) ...................................................................................30
RFID Kit (Class 1, 915 MHz) (option) ..............................................................................31
RFID Kit (Intellitag Gen 2, 869 MHz) (option) .................................................................32
RFID Kit (Intellitag Gen 2, 915 MHz) (option) .................................................................33
Label Taken Sensor (option) ................................................................................................34
Miscellaneous (cables, cleaning card etc.) ...........................................................................35
iv lnrermec nsyCeJer PM4i 5nre Pnrrs Cnrnleg
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lnrermec nsyCeJer PM4i 5nre Pnrrs Cnrnleg 1
1
Introduction
Tis chapter contains the Intermec Spare Parts Policy regarding printers
and provides an overview of the EasyCoder PM4i with options.
2 lnrermec nsyCeJer PM4i 5nre Pnrrs Cnrnleg
Chnrer 1 lnrreJucrien
Spare Parts Policy
This Spare Parts Catalog contains information on items presently available
as spare parts and accessories for the Intermec EasyCoder PM4i printers.
You will notice that, as a rule, we supply only assembled spare parts.
Our policy is based on the conviction that this is a more rational way of
stocking spares and supplying adequate service as well.
For further information about parts not listed in this volume, please
contact our Spare Parts Sales Department.
Information in this manual is subject to change without prior notice and
does not represent a commitment on the part of Intermec.
Note: For updated information, please refer to the latest edition of the
Spare Parts Price List.
Some electrical parts may appear to be the same as for EasyCoder F2, F4, and
F4 Compact Industrial. Tis applies for example to printheads, printhead
cables, and interface boards. However, they are not compatible and installing
the wrong part may render the printer inoperable or even cause damage.
Always double-check before replacing any kind of electronics.
1
Pos. Description Remarks
1 Keyboards See page 6
2 Print Mechanism See pages 8-10
3 Label Taken Sensor (option) See page 29
4 Front Door See page 16
5 Cutter and Tray (option) See page 22
6 Transfer Ribbon Mechanism See pages 12-14
7 Optional Printheads See page 8
8 Fan-Fold Guide (option) See page 20
9 Bobbin Adapter (option) See page 19
10 Media Roll Retainer (option) See page 19
11 Media Supply Roll Hub (option) See page 19
12 Label Slack Absorber See page 18
13 Paper Low Sensor (option) See page 19
14 Media Supply Roll Post See page 17
15 Liner Takeup Unit See page 21
16 Side Door (with/without optional keylock) See page 15
EasyCoder PM4i, General View
3
2
4
8
9
10
13
5
7 6
11
12
15
16
14
2
Spare Parts
Tis chapter shows the various spare parts and lists their part numbers.
Te purpose of the text in the description feld is to help understanding
the function of each part and is not necessarily the same as the text on
drawings, packing slips, and invoices.
lnrermec nsyCeJer PM4i 5nre Pnrrs Cnrnleg
Chnrer 2 5nre Pnrrs
Keyboards and Cover
1
3
4
Pos. Part No. Description Remarks
1 1-206431-11 Keyboard Overlay (Fingerprint)
1 1-206431-01 Keyboard Overlay (IPL)
2 1-206161-02 Membrane Keyboard assy.
3 1-971651-26 Console pcb Incl. cable to CPU board
4 1-206174-00 Front/Left-hand Cover

2
Chnrer 2 5nre Pnrrs
Chassis
1
1 1-992328-90 Rubber Foot (4 pcs in each printer) 12-pack
Chnrer 2 5nre Pnrrs
Print Mechanism (Media Compartment Side)
1
3
4
7
5
8
2
1 1-010043-90 Termal Printhead assy. (8 dots/mm) Media thickness max 175m
1 1-010043-91 Termal Printhead assy. (8 dots/mm) Media thickness 170220m
1 1-010044-90 Termal Printhead assy. (11.81 dots/mm) Media thickness max 175m
1 1-010044-91 Termal Printhead assy. (11.81 dots/mm) Media thickness 170220m
1 1-010045-90 Termal Printhead assy. (8 dots/mm) 3mm ofset Media thickness 170220m
2 1-206278-04 Tear Bar
3 1-206203-95 Platen Roller/Liner Drive Roller Incl bearing
4 1-206248-01 Guide Link
5 1-206380-00 Media Guide
6 1-206389-01 Paper Guide (upper)
7 1-206154-00 Edge Guide
8 1-206301-90 Cam Handle
9 1-206239-00 Pressure Arm
1-206147-00 Label Stop Sensor assy. Refer to page 11.
6
9
Chnrer 2 5nre Pnrrs
Print Mechanism (Electronics Compartment Side 1)
1 1-206960-10 Stepper Motor assy. Incl. pulleys
2 1-206100-01 Pulley Assembled
3 1-995103-01 Belt
1
2
3
2
Chnrer 2 5nre Pnrrs
Print Mechanism (Electronics Compartment Side 2)
1 1-975576-00 Headlift Sensor
2 1-206106-95 Headlift Linkage assy.
3 1-206150-95 Pressure Arm assy.
1
2
3
Chnrer 2 5nre Pnrrs
1
Label Stop Sensor
1 1-206147-00 Label stop sensor Complete unit incl. cables and paper guide
Chnrer 2 5nre Pnrrs
Ribbon Supply Unit
1
2
3
1 1-206112-02 Ribbon Supply Unit assy. Bobbin, hub with code disc, and spring
clutch.
2 1-206266-01 Bobbin Plate
3 1-975561-04 Ribbon Sensor assy. Incl. cable
Chnrer 2 5nre Pnrrs
Ribbon Rewind Unit
1
3
2
1 1-206271-00 Hub
2 1-206111-02 Bobbin
3 1-206266-01 Bobbin Plate
Chnrer 2 5nre Pnrrs
Ribbon Motor
1
2
1 1-206159-90 Ribbon Motor assy Incl. gear wheel and cable
2 1-206332-00 Gear Wheel
Chnrer 2 5nre Pnrrs
Side Doors
1
1 1-206135-90 Side Door (std) Incl. window and label. No hinges.
2 1-206138-00 Hinge assy.
3 1-206177-90 Side Door with Keylock Incl. hinges
2
3
Chnrer 2 5nre Pnrrs
Front Door
1
1 1-206141-00 Door, Front
Chnrer 2 5nre Pnrrs
Media Supply Roll Post
2
3
1 1-206383-90 Media Supply Roll Post assy. Incl. large and small edge guide and screw
2 1-206384-05 Edge Guide, Large
3 1-206438-01 Edge Guide, Small
1
Chnrer 2 5nre Pnrrs
Label Slack Absorber
2
1
3
1 1-206318-00 Label Slack Absorber assy. Incl. edge guide, spring, shaft, and screw
2 1-040321-00 Spring
3 1-040329-00 Edge Guide
Chnrer 2 5nre Pnrrs
Media Supply Roll Hub Kit (option)
2
3
1-206651-70 Media Supply Roll Hub Kit Incl. all illustrated parts
1 1-206172-00 Media Supply Roll Hub assy.
2 1-150166-00 Bobbin assy.
3 1-776290-00 Media Roll Retainer
4 1-040327-52 Bobbin Adapter For core inner diameter 76 mm/3 in
5 1-206158-00 Paper Low Sensor assy.
4
5
1
Chnrer 2 5nre Pnrrs
Fan-Fold Guide (option)
1
1 1-206651-80 Fan-Fold Guide assy. Complete unit
Chnrer 2 5nre Pnrrs
Liner Takeup Unit
1
2
1 1-206571-90 Liner Takeup Unit assy. Includes hub, spring clutch, pulley, shaft,
belt, and guide shaft.
2 1-995103-05 Timing Belt
3 1-206226-01 Brace Green brace only.
3
Chnrer 2 5nre Pnrrs
1 1-206012-90 Cutter Kit assy. Complete kit
2 1-206432-00 Tray
3 1-206164-00 Cover
4 1-206163-01 Cutter assy.
5 1-971650-50 Cutter Board assy.
Paper Cutter Kit (option)
1
2
3
4
5
Chnrer 2 5nre Pnrrs
1 1-971630-90 CPU board assy. Flash and DRAM SIMMs not included
J21 1-020040-04 Flash SIMM 4MB (Boot) Flash memory expansion*
J10 1-971634-25 SDRAM SIMM 8MB SDRAM memory expansion
J10 1-971634-30 SDRAM SIMM 16MB SDRAM memory expansion
J30 1-956009-90 Real Time Clock Circuit
* All fash memory expansion units are delivered blank except for the boot sector. Te latest frmware
releases can always be obtained via the Intermec Global Services & Support website.
CPU Board
1
P35
J30
J21 J20
J10
1-971630-00 PO2
Reconfguration required.
Refer to EasyCoder PM4i Service Manual Chapter 13.8 for instructions.
Chnrer 2 5nre Pnrrs
Power Supply Unit
1
1 1-971631-50 Power Supply assy.
Chnrer 2 5nre Pnrrs
Double Serial Interface Kit (Fingerprint option)
1 1-971642-80 Double Serial Interface Board Kit Complete Kit. Fitted for 2 x RS-232.
Modifcation Circuits (for one port):
1-956036-00 RS-422 Non Isolated 1 circuit
1-956038-01 RS-422 Isolated 1 circuit
1-985319-00 20 mA Current Loop 2 optocouplers
1-956037-01 RS-485 1 circuit
1
A
B
C
C
B
A
UARTB
B A
A
B
C
C
B
A
B A
UARTA
A
B
C
C
B
A
B A
RS232: IC21, J6A
RS422: IC22, J6B, J7, J8
20MACL: IC23, IC24, J5 J9*, J10*
*: TRANSM.=J9, RECEIV.=J10
RS232: IC11, J2A
RS422: IC12, J3, J4
RS485: IC13, J1, J4*
*: IF END OF CABLE
PASSIVE=B, ACTIVE=A+C
B A
P1
C50
C42
C51
C
3
1
C
5
2
C10 C12
C
6
1
I
C
8
J
5
I
C
7
I
C
6
I
C
5
I
C
4
I
C
1
R
2
3
R
2
4
C36
C
6
0
C
4
0
R
2
0
R
2
1
R
2
2
IC20
IC21
C
3
3
C34
C35
C
4
1
I
C
2
C
3
2
C
5
3
C56
C57
R
1
R10
R18
R
5
R
6
R
7
R8
R9
IC10
C
3
0
C
5
5
J1 R
1
1 R
2
R
3
R
4
C11
C13
R27
C63
R30
R
3
4
R
3
3
R35
A
N
C
K
Z
2
IC23
IC24
I
C
2
2
C62
C64
A
N
C
K
D
1
R26
R28 R29
R19
A
N
C
K
Z
1
C3 C4
IC3
C1 C2
R12
R13
R14
R15
R
1
7
R
1
6
IC12 IC11
IC13
F13
J6
J7
J10
J9
P3
F
1
4
F
1
0
F
1
5
F
1
1
F
1
6
F
1
2
F9
R32
R
3
1
P2
F
2
F
3
F
4
F
5
F
8
F
7
J3
J2
J4
C54
F
1
F
6
I
C
9
A
N
C
K
A
N
C
K
R25
A
N
C
K
1-971642-01 P01
J8
Chnrer 2 5nre Pnrrs
Serial/Industrial Interface Kit (Fingerprint option)
1

P2
B A
C50
1
-
9
7
1
6
4
3
-
0
1

P
0
1
C67
RS232: IC11, J2A
RS422: IC12, J3, J4
RS485: IC13, J1, J4*
* IF END OF CABLE
UARTA
C
4
0
C51
C34 C36
C60
C
2
1
C
2
2
C
6
5
R26
R27
R35
R34
R33
R32
R31
R
4
1
R
4
2
R
5
1
R
5
2
R36
R37
R38
I
C
2
0
C61
R21
R22
R23
R24
R25
R
2
8
I
C
2
1
I
C
2
7
I
C
2
8
C33
C35
C66 IC3
I
C
2
2
C
3
2
C56
C57
R10
R18
R
5
R8
R9
C
5
5
C
6
4
C
2
3
C
2
4
C
2
5
C
2
6
C
2
7
C
2
8
R
4
3
R
4
4
R
4
5
R
4
6
R
4
7
R
5
3
R
5
4
R
5
5
R
5
6
R
5
7
I
C
2
4
I
C
2
3
I
C
2
6
C
6
2
REL3
REL4
REL1
REL2
C
6
3
R
4
8
R
5
8
P
3
F
2
F
3
F
4
F
5
F
8
F
7
F
1
F
6
R12
R13
R14
R15
R
1
7
R
1
6
J3
J2
J4
C54
I
C
9
C3 C4
C1 C2
IC12 IC11
IC13
IC10
C
3
1
C
5
2
I
C
6
I
C
5
I
C
4
I
C
1
C
5
3
R
1
R
6
R
7
C
3
0
J1 R
1
1
R
2
R
3
R
4
P1
I
C
2
I
C
2
5
1 1-971643-80 Serial/Industrial Interface Board Kit Complete Kit. Serial port ftted for RS-232.
Modifcation Circuits (for serial port):
1-956036-00 RS-422 Non Isolated 1 circuit
1-956038-01 RS-422 Isolated 1 circuit
1-956037-01 RS-485 1 circuit
Chnrer 2 5nre Pnrrs
IEEE 1284 Parallel Interface Kit (option)
1 1-971641-80 IEEE 1284 Parallel Interface Board Kit Complete kit
1
C14
C2
C
1
2
C13
C11
C9
C
8
C3
C1
I
C
3
I
C
2
I
C
5
R
1
9
R
1
8
IC6
C
1
0
C7 C6
C
5
C4
IC1
R
2
0
R
2
2
R
2
1
R17
R16
R15
R14
R13
R12
R8
R10
R11
F12
F11
F10
F18
F17
F16
F15
F14
F13
F8
F7
R3
R7
R6
R5
R4
R9
R2
R1
F19
F1
F2
F3
F9
D1
F6
F5
F4
IC4
P3

P1
1-971641-02 P01
Chnrer 2 5nre Pnrrs
EasyLAN Ethernet Interface Kit (option)
1
1 1-971645-80 EasyLAN Ethernet Interface Kit Complete kit incl. CD-ROM
2 1-975569-00 RJ45 Extension Cable
2
Chnrer 2 5nre Pnrrs
EasyLAN Wireless Interface Kit (option)
1 1-971646-80 EasyLAN Wireless Interface Kit Complete kit incl. CD-ROM
1
Chnrer 2 5nre Pnrrs
RFID Kit (IM5 869 MHz) (option)
Tis product is for operation under a general licence or licence exemption in
the following countries only: Austria, Belgium, Denmark, Finland, France,
Germany, Greece, Ireland, Luxembourg, Te Netherlands, Portugal, Spain,
Sweden, United Kingdom, Norway, Switzerland.
1 1-207028-800 RFID Kit (IM5 869 MHz) Complete kit
2 075147-001 IM5 Module
3 1-971647-90 I/O Board
4 1-975623-11 IM5 Data Cable
5 1-975624-20 IM5 Power Cable
6 1-975626-20 SMA to MMCX Adapter Cable
7 1-975567-01 Dual Slot I/O Bus Cable
8 1-206586-10 Antenna 869 MHz, RFID PM4i Assy
9 345-005-001 Terminator, SMA plug 1 plug
2
3
4
5
6
7
8
9
1
Chnrer 2 5nre Pnrrs
RFID Kit (Class 1, 915 MHz) (option)
the USA and Canada only.
1 1-207033-800 RFID Kit (Class 1, 915 MHz) Complete kit
2 1-959184-90 Class 1 RFID Module
3 1-971644-900 RFID Option Board
5 1-206586-90 Antenna Assy Incl. cable
1
2
3
4
5
Chnrer 2 5nre Pnrrs
RFID Kit (Intellitag Gen 2, 869 MHz) (option)
the following countries only: Austria, Belgium, Denmark, Finland, France,
Germany, Greece, Ireland, Luxembourg, Te Netherlands, Portugal, Spain,
Sweden, United Kingdom, Norway, Switzerland.
1
2
3
4
5
6
7
8
9
1 1-207100-001 RFID Kit (Intellitag Gen 2, 869 MHz) Complete kit
2 IM5A002003 IM5 Module 869 MHz + Terminator
3 1-971647-90 I/O Board
4 1-975623-11 IM5 Data Cable
6 1-974032-020 SMA to MMCX Adapter Cable
8 1-207112-900 Antenna (Coupler) RFID PM4i Assy
9 345-005-001 Terminator, SMA plug 1 plug
Chnrer 2 5nre Pnrrs
RFID Kit (Intellitag Gen 2, 915 MHz) (option)
the USA and Canada only.
1
2
3
4
5
6
7
8
9
1 1-207101-001 RFID Kit (Intellitag Gen 2, 915 MHz) Complete kit
2 IM5A002014 IM5 Module 915 MHz + Terminator
3 1-971647-90 I/O Board
4 1-975623-11 IM5 Data Cable
6 1-974033-020 RSMA to MMCX Adapter Cable
8 1-207112-900 Antenna (Coupler) RFID PM4i Assy
9 345-004-001 Terminator, RSMA plug 1 plug
Chnrer 2 5nre Pnrrs
Label Taken Sensor (option)
1
1 1-206652-80 Label Taken Sensor Kit Complete kit incl. 2 cable clips
Chnrer 2 5nre Pnrrs
Miscellaneous (cables, cleaning card etc.)
1-975571-20 Power Cord UL/CSA U.S.A., Canada
1-975571-30 Power Cord U.K., Ireland
1-975571-10 Power Cord European standard
1-975571-00 Power Cord Australia, New Zealand
1-975583-18 Parallel Interface Cable
1-091122-06 Serial Interface Cable RS-232
1-206368-03 Cable assy. Power Supply/CPU board to Printhead
1-110501-00 Cleaning Card 25-pack
CompactFlash Memory Card (various sizes) Refer to Spare Parts List
Font Card (various font collections) Refer to Spare Parts List
1-010590-90 Confguration Kit for External Keyboard Incl. PC cable, PC software, manual, and
clear & blind keytops.
5-900901-00 Keyboard Converter PS/2 to RS232C
Chnrer 2 5nre Pnrrs
Intermec Technologies Corporation
Corporate Headquarters
6001 36th Avenue West
Everett, WA 98203
U.S.A.
tel 425.348.2600
fax 425.355.9551
www.intermec.com
*1-960607-03*
EasyCoder PM4i, Spare Parts Catalog
*1-960607-03*

Intermec Pm4i Spare Parts IPL

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