PAPER SHREDDER MERCURY

PAPER SHREDDER MERCURY RDS2050,RDX1750,RDS2270,RDX1970

ILLUSTRATED PARTS LIST

Acco Service Division, Halesowen Industrial Estate, Hereward Rise, Halesowen, West Midlands Telephone 0845 658 6600

B62 8AN

Fax 0121 501 3991

D Mead Issue 1

Page 1 of 24

March 2007

PAPER SHREDDER MERCURY ILLUSTRATED PARTS MANUAL MERCURY SHREDDERS 230 VOLTS TABLE OF CONTENTS

Index Preface Machine Description

Page 2 & 3 Page 4 Page 5

SPARES ASSEMBLIES Model RDS2050 S2 RDS2270 S2 Model RDX1750 S3 RDX1970 S3 Pages 6

Page 7

D Mead Issue 1

Page 2 of 24

March 2007

PAPER SHREDDER MERCURY TABLE OF CONTENTS COMTD

SERVICE INSTRUCTIONS. SECTION A. TO REMOVE CUTTING HEAD FROM CABINET SECTION B. TO REMOVE TOP COVER FROM CUTTING HEAD. SECTION C. TO ADJUST ANTI JAM MECHANISM. SECTION D. TO REMOVE ANTI JAM MODULE. SECTION E. TO REPLACE PRONG AND ACTUATOR ASSEMBLY. SECTION F. TO REPLACE REAR PAPER SENSOR SECTION G. TO REPLACE FRONT PAPER SENSOR SECTION H. TO REPLACE GEARS SECTION I. TO REPLACE MOTOR CAPACITOR SECTION J. TO REPLACE MOTOR SECTION K. TO REPLACE MAIN PCB SECTION L. TO REPLACE CD FLAP SECTION M. TO REPLACE INFEED ILLUMINATION UNIT SECTION N. TO REPLACE LED PCB SECTION O. TO REPLACE SWITCH PCB AND SWITCH UNIT SECTION P. TO REPLACE INLET SOCKET AND LEAD SECTION Q. TO REPLACE BIN SENSING SWITCH SECTION R. TO REPLACE BIN FULL SENSORS FLOW DIAGRAM OPERATING SEQUENCE LOGIC DIAGRAM WIRING DIAGRAM AMENDMENT SHEET Page 8. Page 9. Page 10. Page 10. Page 11. Page 12. Page 12 Page 13 & 14 Page 15 Page 15 Page 15 Page 16 Page 17 Page 17 Page 17 Page 18 Page 18 Page 19 Page 20 Page 21 & 22 Page 23 Page 24

D Mead Issue 1

Page 3 of 24

March 2007

PAPER SHREDDER MERCURY PREFACE

SERVICE PREPARATION
This manual provides the instructions for the replacement of all the components that may become worn or damaged during normal usage of the machine.

For each machine give full details of the Illustrated Parts Lists replacement part numbers with supporting diagrams to show the location of the components. Service Instructions servicing procedure with pictorial diagrams for added clarity WARNING 1. Check the machine RATING PLATE DETAILS are compatible with the electrical mains supply. 2. Disconnect the electrical mains supply before removing any covers. 3. The machine MUST have a sound Electrical Earth Connection. For each machine give the recommended supporting

NOTE: THE ELECTRIC MOTOR IS PROTECTED BY AN AUTOMATIC THERMAL OVERLOAD CUT-OUT Product Testing after Servicing or Repair. IMPORTANT. If any electrical component has been changed, an electrical connection broken and remade, or any wiring disturbed, the product being repaired or serviced must be flash tested or PAT tested. This test must be carried before a product is handed back or returned to the customer or returned to stock. The test must be appropriate for the machine being repaired. E.g. double insulated or earthed. A competent person should conduct the test and keep a log of all machines tested, the serial number of the machine, the details of the test, the test results and the date the test was carried out.

D Mead Issue 1

Page 4 of 24

March 2007

PAPER SHREDDER MERCURY

DESCRIPTION

A range of straight and crosscut shredders using either built up or solid shafts. ANTI JAM FEATURE All models include an anti jam feature if documents above a set thickness are fed into the infeed slot. The documents will not have entered the cutters. The thickness is equal to the nominal sheet capacity of 70gsm paper. The documents can then be easily removed from the machine and sheets removed. The device will also stop the machine if an increase in document thickness is detected while shredding again allowing easy removal of the access sheets before they enter the cutters. The document thickness is measured by a trigger coupled to an accurate measuring sensor. A pair of rollers and servo operated pressure pads are incorporated to prevent movement of the paper, passing through the cutters, generating false signals.

It is possible to reverse the machine if necessary.

D Mead Issue 1

Page 5 of 24

March 2007

PAPER SHREDDER MERCURY

MODEL RDS2050 S2 & RDS2270 S2 SPARES ASSEMBLIES

Section D E F G H I J K L M N O P Q R

Description Anti Jam Module. Prong and Actuator Assy. Paper Sensor Rear Paper Sensor Front Gear Kit Motor Capacitor Motor Main PCB CD Flap Infeed Illumination Unit LED PCB Switch PCB Assy Mains Inlet Socket and lead assy Bin Sensor Micro Switch Bin Full Sensor Kit.

Part No 1001336 1001337 1001338 1001338 1001343 1001342 1001339 1001345 1001334 1001335 1001333 1001332 1001348 1001347 1001346

Comments

Including circlips

Including switch buttons.

D Mead Issue 1

Page 6 of 24

March 2007

PAPER SHREDDER MERCURY

MODEL RDX1750 & RDX1970 SPARES ASSEMBLIES

Secti on D E F G H I J K L M N O P Q R

Description Anti Jam Module. Prong and Actuator Assy. Paper Sensor Rear Paper Sensor Front Gear Kit Motor Capacitor Motor Motor Main PCB CD Flap Assy Infeed Illumination Unit LED PCB Switch PCB Assy Mains Inlet Socket and lead assy Bin Sensor Micro Switch Bin Full Sensor Kit.

Part No 1001336 1001337 1001338 1001338 1001344 1001342 1001340 1001341 1001345 1001334 1001335 1001333 1001332 1001348 1001347 1001346

Comments

Including circlips RDX 1750 RDX 1970

Including switch buttons.

D Mead Issue 1

Page 7 of 24

March 2007

PAPER SHREDDER MERCURY REPAIR PROCEDURES FOR MODELS RDS2050 S2, RDS2270 S2, RDX1750 & RDX1970. A. TO REMOVE CUTTING HEAD FROM CABINET 1. Slide out waste bin and put to one side. 2. Ensure CD flap is in the position for shredding CDs. Fig 1.

Fig 1

3. Remove 5 self tapping screws, securing metal plate to the cutting head, noting positions. Fig 2

Fig 2 4. Slide head forward just forward far enough to be able to lift head. 5. Lift cabinet from cutting head. 6. Assembly is reverse of removal.

D Mead Issue 1

Page 8 of 24

March 2007

PAPER SHREDDER MERCURY B. TO REMOVE TOP COVER FROM CUTTING HEAD 1. Remove Cutting Head from Cabinet. See section A. 2. With the cutting head resting on its top surface. Remove 9, 5mm dia. and 2, 4mm dia. self tapping screws. Note position of screws. NOTE. A long reach 2pt pozi screwdriver will be required. Fig 3.

4mm dia (one each end) Fig 3

5mm dia (2 more on top flange)

3. Turn head on to feet and lift off top cover. 4. Assembly is reverse of removal.

D Mead Issue 1

Page 9 of 24

March 2007

PAPER SHREDDER MERCURY C. TO ADJUST ANTI JAM MECHANISM 1. Remove Cutting Head from Cabinet and Top Cover. Sections A and B. 2. Tighten or slacken the 4 adjusting screws. Fig 4. The mechanism is correctly set when the illuminated area around the feed slot is green when sheets of 70gsm paper, equal to the sheet capacity, are feed into the product. The colour should turn to red when one extra sheet is added. Use can be made of the go/nogo gauge; if available.

FIG 4 D. TO REMOVE ANTI JAM MODULE 1. Remove Cutting Head from Cabinet and Top Cover. Sections A and B. 2. Remove 4 adjusting screws and 4 screws securing bracing plate. 3. Remove 2 lead retaining screws and washers. 4. Remove 4 screws holding anti jam module. Fig 4. 5. Cut tie wraps, disconnect lead from socket on Main PCB, marked ANTI2A and pull back through the grommet in the side frame. 6. Lift out anti jam unit and lead. 7. Assembly is reverse of removal replacing any tie wraps removed. 8. Adjust Anti Jam, Section C. 9. Functionally test and PAT test machine. D Mead Issue 1 Page 10 of 24 March 2007

PAPER SHREDDER MERCURY E. TO REPLACE PRONG AND ACTUATOR ASSEMBLY 1. Remove Cutting Head from Cabinet, Top Cover and Anti jam Module. Sections A, B and D. 2. Lift rear of prong and spring assembly and remove. Fig 5.

Fig 5 3. Unplug lead from socket on Main PCB, marked SVMOTOR and thread lead through grommet in side frame. 4. Remove 4 screws securing Actuator Assembly and lift away assembly. 5. Assembly is reverse of removal replacing any tie wraps removed. 6. Adjust Anti Jam, Section C. 7. Functionally test and PAT test machine.

D Mead Issue 1

Page 11 of 24

March 2007

PAPER SHREDDER MERCURY F. TO REPLACE REAR PAPER SENSOR 1. Remove Cutting Head from Cabinet, Top Cover, Anti jam Module and Actuator Assembly. Sections A, B, D and E. 2. Unplug lead from socket on Main PCB, marked AUTO2A and thread lead through grommet in side frame. 3. The sensor is held in place my hot melt glue. Once this is removed the sensor can be prised out with a small screwdriver and pliers. Fig 6. 4. Assembly is reverse of removal replacing any tie wraps removed. 5. Adjust Anti Jam, Section C. 6. Functionally test and PAT test machine.

G. TO REPLACE FRONT PAPER SENSOR 1. Remove Cutting Head from Cabinet and Top Cover. Sections A and B. 2. Remove 2 screws securing tie bar. Pull tie bar from between side frames. 3. Unplug lead from socket on Main PCB, marked AUTO1A and thread lead through grommet in side frame. 4. The sensor is held in place my hot melt glue. Once this is removed the sensor can be prised out with a small screwdriver and pliers. Fig 6 5. Assembly is reverse of removal replacing any tie wraps removed. 6. Adjust Anti Jam, Section C. 7. Functionally test and PAT test machine.

D Mead Issue 1

Page 12 of 24

March 2007

PAPER SHREDDER MERCURY H. TO REPLACE GEARS 1. Remove Cutting Head from Cabinet and Top Cover. Sections A and B. 2. Remove Motor Capacitor Section I. 3. Unplug all leads from sockets on Main PCB, cut tie wraps. 4. Disconnect earth leads to from side frame. 5. Remove 2 screws and large washers locating motor leads. 6. Remove Main PCB Section K. NOTE: It is necessary to remove PCB to prevent it becoming damaged during removal of the cutting head and subsequent reassembly. 7. Removal of PCB exposes 2 fixing screws; remove them. Fig 9.

Fig 9 8. Remove 2 fixing screws from other end of cutting head Fig 10.

Fig 10 D Mead Issue 1 Page 13 of 24 March 2007

PAPER SHREDDER MERCURY H. TO REPLACE GEARSCONTD 9. Lift out cutting unit and rest on end allowing access to the gearbox cover screws. 10. Remove 6 screws securing gearbox cover to side frame and lift away cover. 11. Replace complete set of plastic and/or metal gears. Note. The gears fitted to RDS2050 S2 & RDS2270 S2 are different to those fitted to RDX1750 S3 & RDX 1970 S3. 12. Lightly grease gears with LM grease. 13. Assembly is reverse of removal replacing any tie wraps removed. NOTE: There is a washer between the first compound gear and cover (Fig 11).

Fig 11 14. Functionally test and PAT test machine.

D Mead Issue 1

Page 14 of 24

March 2007

PAPER SHREDDER MERCURY I. TO REPLACE MOTOR CAPACITOR 1. Remove Cutting Head from Cabinet and Top Cover. Sections A and B. 2. Unplug lead from socket on Main PCB, marked TCO4 and cut tie wrap. 3. Remove nut and washer securing capacitor and remove. 4. Assembly is reverse of removal replacing any tie wraps removed. 5. Functionally test and PAT test machine. J. TO REPLACE MOTOR 1. Remove Cutting Head from Cabinet, Top Cover, Main PCB and Gears. Sections A, B, H and K. 2. Remove two compound gears and stub shafts. 3. Remove 2 tie bars supporting the fan end of the motor. 4. Remove 8 screws securing motor, remove motor. 5. Assembly is reverse of removal replacing any tie wraps removed. NOTE: There is a washer between the first compound gear and cover. 6. Functionally test and PAT test machine. K. TO REPLACE MAIN PCB 1. Remove Cutting Head from Cabinet and Top Cover. Sections A and B. 2. Unplug leads from Sockets marked CD-1A, CON1A, CON2A and Switch PCB mains lead from main PCB to release top cover assy. 3. Unplug remaining leads from sockets on main PCB. 4. Unscrew earth leads from side frame, noting positions. 5. Remove 6 screws securing PCB and lift out PCB. 6. Assembly is reverse of removal replacing any tie wraps removed. Connecting Bin Full Sensors to sockets BIN1A and BIN2A, Auto Start Sensors to sockets AUTO1A and AUTO2A, Anti Jam module to ANTI2A, Prong Actuator assy. to SVMOTOR, Bin Sensor Switch to SW7, The Motor Capacitor to TCO4 and Motor to SW3. For connections to top cover see 2 above. 7. Functionally test and PAT test machine.

D Mead Issue 1

Page 15 of 24

March 2007

PAPER SHREDDER MERCURY Switch PCB LED PCB

Fig 12 CD Flap L. TO REPLACE CD FLAP 1. Remove Cutting Head from Cabinet and Top Cover. Sections A and B. 2. Remove 8 outer screws holding illuminated infeed unit to top cover and lift out. 3. Remove 8 screws securing infeed chute and separate components to release CD flap. 4. Assembly is reverse of removal replacing any tie wraps removed. Ensure CD flap is orientated correctly and check function before assembling illuminated infeed unit. 5. Functionally test and PAT test machine. Inlet Socket

D Mead Issue 1

Page 16 of 24

March 2007

PAPER SHREDDER MERCURY M. TO REPLACE INFEED ILLUMINATION UNIT 1. Remove Cutting Head from Cabinet and Top Cover. Sections A and B. 2. Remove 4 screws and large washers locating leads. 3. Remove 3 screws securing LED PCB unit. 4. Unplug leads from sockets CNS1 and CNS2 on LED PCB. 5. Remove 8 screws securing Infeed Illumination Unit and remove. 6. Remove 8 screws securing Throat moulding, CD flap and Translucent panel. 7. Separate parts and put to one side. 8. Assembly is reverse of removal replacing any tie wraps removed.. Ensure CD flap is orientated correctly and check function before assembling illuminated infeed unit. 9. Functionally test and PAT test machine. N. TO REPLACE LED PCB 1. Remove Cutting Head from Cabinet and Top Cover. Sections A and B. 2. Remove 1 screw and large washer locating leads. 3. Remove 3 screws securing LED PCB unit. 4. Remove 3 screws securing switch PCB. 5. Disconnect lead from P3-1 socket on Switch PCB. 6. Unplug leads from sockets CNS1 and CNS2 on LED PCB. 7. Unplug leads from sockets CON1A and CON2A on main PCB. 8. LED PCB unit can now be removed. 9. Assembly is reverse of removal replacing any tie wraps removed. 10. Functionally test and PAT test machine. O. TO REPLACE SWITCH PCB AND SWITCH UNIT 1. Remove Cutting Head from Cabinet and Top Cover. Sections A and B. 2. Remove 2 screws and large washers locating leads. 3. Remove 3 screws securing switch PCB. 4. Unplug mains lead from socket on main PCB. 5. Disconnect lead from P3-1 socket on Switch PCB and remove it. 6. Remove screw securing each switch unit and remove. 7. Assembly is reverse of removal replacing any tie wraps removed. 8. Functionally test and PAT test machine. D Mead Issue 1 Page 17 of 24 March 2007

PAPER SHREDDER MERCURY P. TO REPLACE MAINS LEAD 1. 1. Remove Cutting Head from Cabinet and Top Cover. Sections A and B. 2. Unplug lead from main PCB marked POWER. 3. Remove screw securing earth lead to side frame. 4. Remove screw and large washer, from top cover, holding lead in place. 5. Remove 2 screws and washers securing inlet socket to top cover. 6. Replace tie wraps, fit top cover to housing and complete cutting head assembly to cabinet. 7. Functionally test and PAT test machine. Q. TO REPLACE BIN SENSING SWITCH 1. Remove Cutting Head from Cabinet and Top Cover. Sections A and B. 2. Unplug switch lead from socket on main PCB marked SW7. 3. Remove screw securing finger plate and lift both away. Fig 13. 4. Unclip switch and remove. 5. Assembly is reverse of removal replacing any tie wraps removed. 6. Functionally test and PAT test machine.

Fig 13

D Mead Issue 1

Page 18 of 24

March 2007

PAPER SHREDDER MERCURY R. TO REPLACE BIN FULL SENSORS 1. Remove Cutting Head from Cabinet and Top Cover. Sections A and B. 2. Unplug bin full sensor leads from sockets on main PCB marked BIN1A and BIN2A. 3. Remove 2 screws and large washers locating leads by side of cutting head. 4. Remove 6 screws securing Main PCB and displace sideways to expose bin full sensor. 5. Remove screw securing bin full sensor at PCB end of machine. Sensor is removed from below housing, feeding lead through hole Fig 14.

Fig 14 6. Remove screw securing sensor at gearbox end of machine. Sensor is removed from below housing, feeding lead through hole. Fig 15

Fig 15 7. Assembly is reverse of removal replacing any tie wraps removed. Plug sensor leads into main PCB before screwing it down. 8. Functionally test and PAT test machine.

D Mead Issue 1

Page 19 of 24

March 2007

PAPER SHREDDER MERCURY

D Mead Issue 1

Page 20 of 24

March 2007

PAPER SHREDDER MERCURY LOGIC FLOW CHART ALL MODELS

D Mead Issue 1

Page 21 of 24

March 2007

PAPER SHREDDER MERCURY LOGIC FLOW CHART ALL MODELS CONTD

D Mead Issue 1

Page 22 of 24

March 2007

PAPER SHREDDER MERCURY WIRING DIAGRAM RDS2050, RDS2270, RDX1750 & RDX1970

D Mead Issue 1

Page 23 of 24

March 2007

PAPER SHREDDER MERCURY AMENDMENT RECORD SHEET

ISSUE NO 1 DECRIPTION SERIAL NO Original CARO NO

D Mead Issue 1

Page 24 of 24

March 2007