PRECISION & HEAVY DUTY LIMIT SWITCHES

Heavy Duty Limit Switches

BCH Limit Switches are designed with one aim only to help you produce better...faster... with less production down time. These limit switches will keep operating in highly contaminated atmospheres and extremely high shock and vibration conditions. Every limit switch that comes off the Bhartia Cutler-Hammer assembly line passes through rigid quality tests before it reaches you ...

Versions
1NO + 1NC 2NO + 2NC Screw Terminal Pre-cabled

Operating Head
Type NL Limit Switches are available with a variety of operating heads to meet diverse applications.

Rotary lever operating heads

These heads, which are of the spring return variety, with rotary shafts, can be readily changed on the job to operate clockwise, counter clockwise or in both directions. Operating levers may be rotated and locked on the rotary shaft in any one position, through 3600. The operating head is adjustable in four 900 apart positions. The levers are provided with 19mm dia. metal rollers. Two types of roller lever operators, with a fixed length of 38mm and 76.2mm, are available. A third type had an adjustable length between 32mm and 82.5mm.

Top push operating heads

These are available in two designs. One has an adjustable push button, the length of which can be adjusted up to 8 mm. The second type has a metal roller of 11.1mm diameter.

Side push operating head

The head is also available with an adjustable push button alternatively a metal roller of 11.1mm dia. These are designed for small space and low travel application where the actuator travel is perpendicular to the switch.

Cat whisker operating head (Nylon & Steel Rod)

This head has been designed for applications where extremely low operating force is available. The operator consists of a nylon covered wire/steel rod, which is a spring return switch moving the extension in any direction from the centre operates the contacts.

Contact block
The contact mechanism is enclosed in a phenolic moulding with a transparent thermoplastic front cover. The complete unit can be removed and released without the risk of changing the operating characteristic of the limit switch. The single pole double throw, twin break silver contacts (normally open / normally closed change over) provide quick make, quick break action and full contact pressure at all times. There is no point of zero contact pressure - no matter how slowly the switch is operated. Both the normally open and normally closed contacts can be used simultaneously, provided they are connected on the same polarity. The IP 67 degree conformity makes it more suitable for all adverse applications.

Operating Data
TYPES Travel to Trip A Travel to reset from trip point B Over Travel C Total Travel D Force to Trip (max.) Kg. Force to be applied at a radius of (mm)
Max. Min.

LSPR LTPR LSPRH LCW NLL1, NLL2 NLLA, NLJW LTPBA LSPBA (mm) (mm) 7-12 6o 34 45 1.0 28
o

LLGS (mm) 4.5 2.5 2.5 7.0 1.5 -

LPGS (mm) 3.5 2.0 1.0 4.5 1.5 -

1.3 1.1 5.5 6.8 2.0 -

2.0 1.7 5.1 7.0 2.0 -

20 18o 5o 25o 0.285 25.5

o

Electrical and Mechanical Ratings

Utilisation Category Thermal Current (Ith) Insulation Voltage (Ui) : AC15 & DC13 as per IEC947-5 IS 13947-5 : 10A : 600 V AC 240 V DC

Linear Motion
C D B A

Operational Current and Voltage

AC15 rating Voltage 110V Rating 6.0A DC13 rating Voltage 24V Rating 1.0A 220V 3.0A 60V 0.5A 440V 1.5A 110V 0.2A 550V 1.2A 220V 0.1A

A = Travel to trip B = Travel to reset from trip point C = Over travel D = Total travel

Angular Motion
RESET FROM TRIP
50
0

D
TRIP

500 TOTAL THROW

Contact Combination : 1NO + 1NC, 2NO + 2NC Frequency of Operation : 2500 operations per hour Mechanical Life : 20 x 106 operations Enclosed Category : Zinc die cast enclosure to IP67 2 Terminal Capacity : 2.5 mm solid or stranded

OVER TRAVEL

Pilot Devices & Limit Switches

Heavy Duty Limit Switch - Snap Action Type NL
TYPE DESCRIPTION CAT. NO SCREW TERMINAL (1NO+1NC) CAT. NO. PRECABLED (1NO+1NC) SCREW TERMINAL CAT NO. (2NO+2NC) PRECABLED CAT NO. (2NO+2NC)

Roller Lever

Push Roller Push Button Cat Whisker Fork Type

General Purpose

Standard-38mm Standard-76.2mm Adjustable Maintained Type LL1 Maintained Type LL2 Maintained Type LLA Top Side Top Adjustable Side Adjustable Nylon Rod Steel Rod Roller in same Line Offset Rollers Rolleer in same line Maintained Offset Rollers Angular Roller Top Plunger

NLL1 NLL2 NLLA NLL1M NLL2M NLLAM NLTPR NLSPR NLTPBA NLSPBA NLCW NLJW NLLF NLLFO NLLFM NLLFOM LLGS LPGS

NLL1C NLL2C NLL4C NLL1MC NLL2MC NLL4MC NLTPRC NLSPRC NLTPBAC NLSPBAC NLCWC NLJWC NLLFC NLLFOC NLLFMC NLLFOMC -

NLL1-22 NLL2-22 NLLA-22 NLL1M-22 NLL2M-22 NLLAM-22 NLTPR-22 NLSPR-22 NLTPBA-22 NLSPBA-22 NLCW-22 NLJW-22 NLLF-22 NLLFO-22 NLLFOM-22 NLLFM-22 -

NLL1-22C NLL2-22C NLLA-22C NLL1M-22C NLL2M-22C NLLAM-22C NLTPR-22C NLSPR-22C NLTPBA-22C NLSPBA-22C NLCW-22C NLJW-22C NLLF-22C NLLFO-22C NLLFOM-22C NLLFM-22C -

Spares
DESCRIPTION CODE 38 mm Lever 76.2 mm Lever Adjustable Lever Operating Head Operating Head Operating Head Operating Head Operating Head with Lever Limit Switch Assembly Operating Head in Line Operatng Head Offset Operating Head Maintained B - Button R - Roller SP40L1 SP40L2 SP40LA SP40HLG SP40HL SP40HTP B or R SP40HSP B or R SP40CW SP40S1 SP40LF SP40LFO SP40HLM 1NO + 1NC CATALOGUE
15 15

Wiring Diagram
18 16

Must be same polarity

11 11 14 12

2NO + 2NC

21 21

24 22

Must be same polarity

Dimensions
Conduit Entry
2 HOLES 5 DIA. FOR FRONT MOUNTING 12.7 7.1 12.7 44.5 M 24 X 1.52 THDS.

Surface Mounted Side Operated

22 10.4 15.9
4 11.1 DIA 19.0 DIA ROLLER

20.57 DIA.

R 0.8 MAX. 10.4 39.7 10.25 4.00

19.8

6.4

R 0.8 MAX.

97.5

59.5

72

0.25R

M 20 X 1.5P. THDS.

29.4 39.7 44.0

2.0

M 20 X 1.5P. THDS. 46 22.2

M5 TAPPED 2 HOLES 9.5 DEEP FOR REAR MTG.

30.35 NF

+ 0.25 13.50 DIA.

DIA.

8.1

7.0

DIA.

19.0 DIA.

8.0 8.7 19.8 2.7 38.0 5.0

2.0 95.3 R. MAX. 76.2 9.7 107.7 13.2 7.16 DIA. 27.4

4.0

8 MAX. ADJUSTMENT

19.0

9.4

19.0

11.0

10.7

22.9

1.5

4.8

15.9

15.9 6.4 9.5

11.0

6.4

9.5

HEX.SOCKET SIZE - 4mm

ADJUSTABLE LEVER

TYPE (LA)

ROLLER LEVER

TYPE (L1 - L2)

TOP PUSH BUTTON ADJUSTABLE TYPE (TPBA)

12.7

43.6

TOP PUSH ROLLER TYPE (TPR)

GENERAL PURPOSE LIMIT SWITCHES

12.7 26.0

16.0 7.0

156.0 MAX.

134.0

45.2

11.1 DIA

19.8

45.2

19.8

74.0

19.5

STEEL ROD WHISKER

TYPE (JW)

SIDE PUSH ROLLER (HORIZONTAL) TYPE (SPRH)

ROLLER LEVER TYPE (GS)

35.5 2.4 8.7

19.8

3.2 DIA

19.8
6.3 DIA PLUNGER 40.0 16.0 " DIA. 3CONDUT ENTRY 26.0 6.0 4.0 56.0 4.0 50.0 21.0

130.0

2.7 87.0 39.7 8 MAX. ADJUSTMENT DIA.

SIDE PUSH BUTTON ADJUSTABLE

TYPE (SPBA)

NYLON CUT WHISKERS TYPE (CW)

Weights : Oil Tight Limit Switches (except type LLG) : 500 gms. General Purpose Limit Switch (LLG) : 300 gms.

2.5

42.5

TOP PLUNGER TYPE (PGS)

4.4

17.0

81.0

4.4 DIA. MTG. HOLES.

12.7

55.0

SIDE PUSH ROLLER (VERTICAL)

51.6

Precision Limit Switches

Precision Limit Switches are designed for industrial applications. These are small in size, reliable in operation, have exceptionally long life and are accurate. The wide variety of switch operating mechanisms coupled with the choice of either single pole 1NO + 1NC or double pole 2NO + 2NC changeover contacts permit easy selection and application for many needs.

Contact Mechanism
Quick make & quick break action. Low bounce mechanisms. Long life on high load applications. Serrated-silver stationary contacts, definite wiping action and high contact pressure assure reliability on dry circuit applications. Semi dust-tight moulded, phenolic case of great physical strength and high arc-resisting capacity.

Types Of Operators
Push Button Plunger
These are designed for one hole panel mounting. The plunger mechanism is of oil-tight construction and prevents any ingress of oil, including coolant. These operations are designed for an in-line actuating motion with controlled over-travel.

Top Push Roller Plunger

Versatile
A wide variety of operators are available for use in combination with the basic switch. These operators with individual mounting variations afford a high degree of versatility.

Operators are designed for one hole mounting and are of oil-tight construction. The roller plunger comes assembled either in line with the length of the contact block or at right angles to it. This allows the roller to accept cam or slide operation from any of the four directions.

Six Inch (150 mm) Lever

Electrical and Mechanical ratings

Utilisation category IEC 337-1 and IS Thermal current (Ith) Insulation voltage (Ui) : AC 15 and DC 13 as per : 6875 : 15 A : 600 V AC

These operators provide either top and right hand mounting or top and left hand mounting. with this do-it-yourself operator, the lever may be formed by the user to satisfy unusual requirements and can be cut or bent to any desired length or shape.

Roller Lever

Operational current and voltage

AC15 RATING SINGLE POLE (1NO + 1NC CHANGEOVER CONTACTS)

These operators are available with either top and right hand mounting or top and left hand mounting and are equipped with a steel roller which may be operated by a cam or some similar actuating device. Operation is provided in both directions.

Selection Chart
DESCRIPTION
With Top Push Button Operator

DOUBLE POLE (2NO + 2 NC CHANGEOVER CONTACTS)

CATALOGUE CODE 1NO + 1NC 2NO + 2NC

PSTPB PSTPB2

110V 240V 440V 600V

4.0A 2.0A 1.0A 0.8A

3.0A 1.5A 0.8A 0.6A

With Top Push Roller Operator PSTPRA PSTPR2A assembled in line with contact block With Top Push Roller Operator assembled at right angles to contact block With Six Inch Lever Operator (right hand mounting) With Six Inch Lever Operator (left hand mounting) With Roller Lever Operator (right hand mounting) With Roller Lever Operator (left hand mounting) Without Operator PSTPRB PSTPR2B PSSILR PSSILL PSRLR PSRLL SP20S1 PSSIL2R PSSIL2L PSRL2R PSRL2L SP20S2

DC13 RATING SINGLE DOUBLE SINGLE DOUBLE THROW THROW THROW THROW

115V 230V 600V

2.0A 0.5A 0.1A

0.50A 0.20A 0.02A

1.0A 0.3A 0.1A

0.2A 0.1A -

Mechanical & : 20x106 operations without operator electrical life 10x106 operations with operator Terminal capacity : 2.5mm2 solid or stranded conductors Frequency of operation : 2500 operations per hour (max.)

The Repeat Accuracy Of Individual

OPERATING PRESSURE min. 0.387 Kg. max. 0.595 Kg

FULL STROKE 5.05 3.56-4.65 Max. TRIP POINT

PRETRAVEL 1.73-2.36

OVERTRAVEL 1.57 NORMAL

The repeat accuracy of individual switch RESET OVERTRAVEL trip points is such 0.89mm min. RESET - POINT that after millions of DIFFERENTIAL (TRIP TO TRIP) 1-27 Max. operations they do 2.41-3.18mm not drift more than two or three thousands of an inch.
4.76 HEXLOCK NUT MTG. PLATE LOCATION 11.1 DIA. 6.35 NOM. 20.75 26.50 MAX. 10.3R 10.5 2.38 LOCKING RING 14.0 14.3 24.6 1.6 4 MTG. HOLES 4.04 DIA. R.H. MOUNTING
FULL STROKE

PUSH BUTTON OPERATOR

6.25 mm

35.0 MAX. 19.85

1.20

26.80

2.0

1.50

25.68

1.20 MAX. 18.25 63.0

BUSHING SEAL SUPPLIED ON OIL RESISTANCE SWITCHES ONLY

20.75 26.50

BUSHING SEAL SUPPLIED ON

18.25 63.0

OIL RESISTANCE SWITCHES ONLY

LOCKING RING

MAX.

NOM. FULL STROKE DOWN 4 MTG. HOLES 4.04 DIA. 9.5

11.1 DIA.

46.8

SIX INCH (150 mm) LEVER

NOM.UF 31

ROLLER LEVER

17.46 14.5

14.5 17.46

25 - 4

19.0

NOM. UP

6.35

19.8

50.0 58.74 66.0 71.44 79.5 TOP & REAR MTG.

10.5

14.3 24.6

1.6

50.0 58.74 66.0 71.44 79.5 TOP & REAR MTG.

R.H. MOUNTING

35.0 MAX.

2.38

2.38

19.85

39.04

2.0

0.78

LOCK WASHER

ROLLER PLUNGER

M12 X 0.75 PITCH 12.50 HOLE REQD. TO MOUNT SWITCH

HEX. LOCK NUTS 4.06

MTG. PLATE

MINIMUM STROKE REQD. TO OPERATE SWITCH

8.0 DIA.

M12 X 0.75 PITCH 12.50 HOLE REQD.

TO MOUNT SWITCH

IND-CONTROL/LIMITSWITCH/3000/JAN'06

RP / 5,000 / Jan. '08