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Contents of Presentation
PURPOSE CLASSIFICATIONS VOLTAGE CLASS & RATINGS PLANNING OF SUB STATION INSTALLATION SUB-STATION ENGINEERING SUBSTATION EQUIPMENTS
1.2. The Electrical power generation from Hydel, Thermal, Nuclear and
other generating stations has to be evacuated to load centers. The generation voltage is limited to 15/18 KV due to the limitation of
the rotating machinery. This bulk power has to be stepped up to higher voltages depending on quantum of power generated and distance to the load centers. Again the power has to be stepped down to different lower voltages for transmission and distribution.
1.3
In between the power houses and ultimate consumers a number of Transformation and switching stations have to be created. These are generally known as sub-stations
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needs to be stepped up to the primary transmission voltage so that huge blocks of power can be transmitted over long distances to load centers. 2.2 The grid substations are created at suitable load centers along the primary transmission lines.
2.3 Switching stations are provided in between lengthy primary transmission lines To avoid switching surges. For easy segregation of faulty zones. For providing effective protection to the system in the A.C. network. The switching stations also required wherever the EHT line are to be tapped and line to be extended to different load centers without any step down facility at the switching stations. The number of outgoing lines will be more than the incoming lines, depending on the load points.
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2.4.
Secondary substations are located at actual load points along the secondary transmission lines where the voltage is further stepped down to sub transmission & primary distribution voltage.
2.5. Distribution substations are created where the sub-transmission voltage and primary distribution voltage are stepped down to supply voltage and feed the actual consumers through a network of distribution and service lines. 3.0. VOLTAGE CLASS AND RATINGS. Generally the following voltage class substations prevailing in India 6.6 KV, 11 KV, 22KV, 33 KV ---------- High Voltage 66KV, 110/132KV, 400 KV and above 220/230KV ---------- Extra high Voltage 3.1 Sub station rating is defined as the capacity of power transformers installed.
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4.0 PLANNING OF SUBSTATION INSTALLATION The process of planning sub-station installations consists in Establishing the boundary conditions. Defining the plant concept, type, & Planning principles.
4.1 The boundary conditions are governed by following environmental
circumstances & availability of the land in the required place. Local climatic factors Influence of environment The overall power system voltage level Short circuit rating Arrangement of neutral point The frequency of operation The required availability or reliability Safety requirements Specific operating conditions
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Boundary conditions
Boundary conditions
Power balance
Ease of operation
Safety requirements
Out door
Sub-station site selection Switching scheme. Bus-Bar. Safety clearances. Phase to phase clearances. Phase to ground clearances. Sectional clearance. Ground clearance.
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Bay widths Lightning protection. Earth mat. Civil Engineering works. Electrical Installation works. Main electrical equipments. Auxiliary supplies
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Switching Schemes
Switching Scheme
Advantages
Disadvantages
Bus fault or breaker failure causes station outage Maintenance is difficult No station extension works without complete shutdown
Single busbar
Least cost
For use only where loads can be disconnected or supplied from another substation. Single busbar with sectionaliser Single main and transfer bus Shut down on the part of the Bus can be availed Higher flexibility as compared to single bus One breaker can be taken for maintenance at a time
High flexibility with two busbars of equal merit Each busbar can be isolated for maintenance Each branch can be connected to either of the bus with bus tie breaker The two buses can be individually operated in case of island operations
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Lines
Main Bus2
Transformer
Transformer
Transformer
Transformer
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Advantages
High flexibility with 3 buses and 2 tie breakers One breaker is available at a time for maintenance No time delay for restoration of the circuit in case of breaker outage. Greatest operational flexibility High reliability Breaker fault on the busbar side disconnects only one branch
Disadvantages
Expensive consequent to additional two buses and two breakers with associated equipments and additional space is required.
1 Breaker system
2 breaker system
Ring bus
Greater outlay for protection and auto-reclosure, as the middle breaker must respond independently All switching operations in the direction of both feeders executed with circuit-breakers Bus fault does not lead to branch disconnections Greatest operational flexibility Each branch has two circuit breakers Connection possible to either Most expensive method bus bar Each breaker can be serviced without completely disconnecting the branch High reliability Flexibility for breaker Breaker maintenance and any faults interrupt the maintenance ring Each breaker removable without disconnecting load Only one breaker needed per branch Auto-reclosure and protection fairly complicated Each branch connected to network by two breakers All change-over switching done with circuit-breakers & hence Area required will be more flexible
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Line
Line
Main Bus1
Main Bus2
Transfer Bus
Transformer
Transformer
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4.5.3.
Type of Bus Bar Sizes of Bus Bar
Bus - Bars
Selection of bus-bars
Strung Bus:
The various Types of conductors used for Strung Bus are
All Aluminum conductor (AAC) All Aluminum alloy conductor (AAAC) Aluminum conductor with aluminum alloy reinforced (ACAR) Aluminum conductor with steel reinforced (ACSR
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RIGID TUBULAR BUS. Rigid tubular conductors are also used in substations. Rigid tubular buses are more advantageous than the flexible conductors. Sizes of Bus Bar The factors to be considered for selection of the Bus-Bar sizes are: Normal current carrying capability Short circuit heating with stand capability Surface gradient Corona free performance
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400 KV -- 1445 amps 220 KV -- 2625 amps. Short circuit heating withstanding capability:
Minimum cross sectional aluminum area required to with stand one KA for one second is 15.29 .
For 40 KA for 1 sec For 31.5 KA for 1 sec --- 610.7 sq mm --- 481 sq mm
34.54 15.82
41.34 20.81
24.4 14.2
139.11 47.84
3. 220 KV system Ph-ph 5.0 mtrs. Ph-gr 5.5 mtrs a) Single Moose
For 31.5 KA S.C.w ith standing capacity for 1 sec single moose is required for 220 KV
11.94
14.16
13.32
38.76
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REQUIREMENTS Normal full load current for 1000 MVA ( 2 X 500 )capacity
400 KV -- 1445 amps 220 KV -- 2625 amps
Maximum Permissible conductor surface gradient --- 21 KV/cm Permissible radio interference level --- 40 to 50 db
By the above it is found
Twin moose conductor is required for 400 KV. Quadruple moose conductor is required for 220 KV main bus, bus coupler bay. Twin moose conductor is required for 220 KV transfer bus, transformer & line bays.
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Normal current carrying capacity Short circuit heating withstand capability Surface voltage gradient Fiber stress in tube &Vertical deflection
The characteristics of 100 mm and 75 mm IPS aluminum tube are as follows:
Surface voltage Normal current Sl. Size of Outer dia. Internal dia. Aluminium carrying capacity gradient KV rms/cm mm area sq mm No. IPS mm at 850C *400 KV **220 KV 1 100 mm 2 75 mm 114.2 88.9 97.18 77.93 2825 1428 2665 1775 18.08 21.89 11.63 13.98
* 400 KV system: conductor height 8 mtrs, phase to phase spacing 7 mtrs. ** 220 KV system: Conductor height 5.5 mtrs, phase to phase spacing 4.5 mtrs. By the above it is observed that For 400 KV system 100 mm IPS tubes are required For 220 KV system 100mm IPS tubes are required
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Aluminum tube should be capable to with stand the gravitational wind & short circuit forces. The vibrations in aluminum tube are caused due to study wind blowing across the bus at right angles to aluminum tube span. The fiber stress/bending stress of Aluminum tube depends upon the span of the Aluminum tube between two supports. The vertical deflection also depends upon the span of tube and type of supports [i.e. Whether two ends are pinned (simple supported) or fixed, or whether one end is fixed and other is pinned]. The safe vertical deflection should be less than the half of the outer dia. of Aluminum tube.
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Size of Aluminum Two ends pinned or Both ends Fixed tube. simply supported. permissible Span length Permissible Span in mtrs 100 mm 11 **12.5 75 mm 9 **12.5
** Maximum permissible to limit the fibre stress. The adequacy of span of Aluminium tubes has to be verified depending upon sub-station layout arrangement.
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4.5.3.5 The standard sizes of aluminum tubular bus and conductors generally used for different substations are as follows
SL. No. 1 2 3 Voltage reference 33 KV 66 KV 110KV
Al. Tube
ACSR conductor
50 mm 63 mm 75 mm 100/75 mm 100 mm
Coyote / Drake Falcon / Twin Drake Falcon / Twin Drake Single / Twin Falcon Twin / Quadruple Moose Quadruple MOOSE
220 KV
400 KV
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4.5.4.1. Phase to earth and phase to phase clearances The minimum phase to phase and phase to earth clearance for 400 KV, 220 KV and other voltage classes are based on the BIL & BSL values.
Sl. No. Voltage class BIL BSL
Phase to phase clearance in mm Phase to ground clearance in mm
1. 2. 3. 4. 5.
1425 KVp 1050 KVp 550 KVp 325 KVp 170 KVp
The above mentioned clearances do not include clearance between the live and ground parts of equipments including bus post insulators for which insulation is prescribed as per relevant standards and guaranteed by the manufacturers and confirmed by type tests.
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4.5.4.2
Section clearance is chosen in such a manner that phase to earth clearance is maintained between the live point and the approach of the working personnel with adequate margin.
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220
245
5000 mm
4300 mm
110
123
4000 mm
3500 mm
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72.5
3500 mm
3000 mm
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36
3000 mm
2800 mm
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4.5.4.3. Ground
clearance
The ground clearance is the distance between ground level and bottom of any insulator in an out door substation. This ensures that any person working in the area cannot touch or damage the insulators accidentally. This clearance is kept as 2.5 meters for all voltage levels. However in cases, where the vehicles and cranes are allowed inside a substation, the ground clearance for the equipment falling on both sides of the road are to be enhanced as the vehicles and cranes height is generally 3.5 meters. The minimum ground clearances between the live point & ground at the substation for the different voltage classes as per rule no 64 of I.E.Rule 1956 are as follows 400 KV 220 KV 110 KV 66 KV 33 KV 8000 mm 5500 mm 4600 mm 4000 mm 3700 mm
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4.5.4.4. Bus
levels
Generally in all the substations two / three level bus arrangements are necessary. The first level is the equipment interconnection. The second level is main buses 1 & 2, which may be Rigid / Strung Bus. The third level cross bus / Jack Bus , required in few large sub stations.
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4.5.4.5. First
The first level height is fixed based on the following considerations The bottom part of the insulator or top most part of the earth metal position should have the minimum ground clearance i.e. the height of the man standing on the ground with shoes on holding the tools and extending the arms upwards, which is already prescribed as 2.5 meters in all voltage class substations. The insulator height / length as per I.E.C / I.S.S i.e., phase to earth clearances as prescribed for different voltage classes. Live metal part height of the various equipments. Maximum value of electrical field at a height of 1.8 meters i.e. height of an average person level.
The electrical field is the deciding factor not only for the height of the bus level but also for conductor configuration and phase spacing. It is generally considered that 10 KV per meter as safe design value of an electrical field for a period of 180 seconds. The effect of electrical field reduces with increase in bus level.
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400 KV
System.
220 KV System.
The calculated electrical field at a level of 1.8 meters from ground level with a bus level of 7 meters height is 12.11 KV per meter. The calculated electrical field at a level of 1.8 meters from ground level with a bus level of 8 meters height is 9.4 KV per meter.
The calculated electrical field at a level of 1.8 meters from ground level with a bus level of 5.5 meters height, is 9.4 KV per meter.. The minimum bus level height for 400 KV is calculated as
As per IEC & ISS ---------- 2500 + 3500 = 6000 mm. As per live metal part Ht of eqpt --- less than 6000 mm As per electrical field ------------ 8000 mm As per I.E. Rule also -------------- 8000 mm
For 400 KV minimum first bus level shall be 8000 mm For 220 KV minimum first bus level shall be 5500 mm.
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level: Cross Bus levels are generally called second levels in a substation switchyard. The height of this bus is decided / designed based on the following.
Height of the equipment inter connection level i.e., first level. The extension of top level live metal part of Bus post insulator / isolator with an expansion clamp. The maximum sag of the conductor if it is a strung bus. Phase to phase clearance. Half of conductor / rigid bus diameter. Some minimum factor of safety ie some adequate margin particularly to maintain minimum phase to phase clearance between main bus & cross bus.
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4.5.4.6. Second
4.5.4 Standard Bus levels (First levels) / Equipment inter connection level and second level ie cross Bus / main Bus levels for different voltage classes in a sub-station designed as per above principles are follows. Sl. Sl. No.
1.
2.
3.
4.
5.
4.5.4.5
Adequate clearances (phase to earth, phase to phase, section and ground clearances). Convenience of erection and security. Adjacent equipments should not foul physically while installing terminal clamps. Equipment foundations should not foul with each other and cable trenches. Technical requirements.
Location of surge arrestors with respect to protected equipments such as transformer and reactors. Position of CVT, wave-trap and shunt reactor approaching from line side. Maintenance flexibility
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4.5.5
Bay widths
The bay widths are chosen in such a way that the minimum clearances are maintained even when the isolator is kept under fully open condition with one end energised. The different types of the isolators like horizontal center brake, horizontal double brake, pantograph and vertical break has a great impact in deciding the Bay widths.
Pantograph isolator
It requires fine adjustment of sag and too expensive. Bay widths & Lay out sizes can be reduced considerably. These type of isolators will be used in critical lay outs where space is criteria.
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The factor considered for computing bay widths are Phase to Ground / Earth clearance
4.5.5.1 The distance between nearest point of tower from extreme phases Minimum Phase to earth clearance: as per IE Rule Maximum horizontally protruding live metal part from the center of the equipment Tolerances for execution Length of the isolator blade The movement due to swing of conductor and insulator string in case of strung bus only and not applicable in case of rigid bus.
Considering
Phase to ground ---- 6500 mm Phase to phase ----- 7000 mm Bay width will be 6.5 + 7.0 + 7.0 + 6.5 = 27 meters
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4.5.5. The standard bay widths, ground & sectional clearances based on above analogy for rigid and strung buses for different voltage classes of substations are as follows
Voltage class
Sl. No. 1. 2. 3. 4. 5.
Rigid bus Strung bus Phase Phase to Phase to Phase phase to earth phase to earth Bay clearan clearan Bay clearan clearan Ground width ce in ce in width ce in ce in clearanc in mtrs. mtrs mtrs. in mtrs. mtrs mtrs. e in mtrs. 1.25 1 1.5 1.25 4.5 5.5 3.8 2 1.8 2.3 2 7.6 8.6 4 8.2 14 27 2.1 3.65 7 2 3.35 6.5 10.5 17 27 2.75 5 7 2.5 3.5 6.5 4.6 5.5 8
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4.7. Single
Draw a single line diagram also called key diagram, before the locations of various equipments in the substation are decided. This diagram indicates the proposed bus bar arrangement and relative positions of various equipments. There are numerous variations of bus bar arrangement. The choice of a particular arrangement depends on various factors viz. System voltage, position of the substation in the system, flexibility, expected reliability of power supply and cost. The following technical consideration must be borne in mind while deciding upon any one arrangement. Simplicity is the key note of a dependable system Maintenance should be easy with minimum interruption of supply Safety to the operating personnel Alternative arrangement should be available in the event of an outage on any of the equipments or sections of sub station The layout should not hinder for expansion and/or augmentation at a later date, to meet the future load growth The installation should be as economical as possible keeping in view of the requirements and continuity of supply
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4. 8. LAYOUT DESIGN The first task which a substation designer has to undertake after finalizing the single line diagram, bus switching scheme, bay widths, section & ground clearances, is to translate the selected scheme into a layout so as to physically achieve the feeder switching required for ease in erection and maintenance. 4.8.1. BROAD PARAMETERS Following are the broad parameters, which change from one substation to another.
a) b) c) d) e) f) Nature of bus bars i.e. Rigid or flexible ( Strung Bus) Orientation of bus bar Location of equipments Manner of inter-connections Structural arrangement Direct stroke lightning Protection
4.8.2. FACTORS INFLUENCING THE CHOICE The factors need to be considered while choosing a type of layout
a) b) c) d) e) f) g) h) Reliability Ease of construction and provision for extension Ease of operation and maintenance Safety of operating personnel Land requirement Safety of Equipment and installation Aesthetic look. Economy 60
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4.9.3.INSULATION CO-ORDINATION Insulation coordination is the total of all measures taken to restrict flash over or break down of the insulation caused by over voltages at places with in an installation at which the resulting damage is as slight as possible. This is achieved by using lightning arresters to limit over voltages. The equipments are also to be designed to withstand lightning and switching surges. The nominal lightning impulse withstand voltage and power frequency withstand voltage for various voltage classes are as follows.
Nominal lightning impulse Peak value 170 KVP 325 KVP 550 KVP
245 KV 1050 KVP 460 KV 420 KV 1425 KVP 1050 KVP* * Nominal Switching impulse with stand voltage
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4.9.4
LIGHTNING PROTECTION:
In H.V.& EHV substations, the protection from the lightning is done either by shield wire or lightning mast (high lattice structure with a spike on top) and sometimes combinations of both depending upon type of layout of substation.
Shield wire
Shield wire lightning protection system will be generally used in smaller sub stations of:
Lower voltage class, where number of bays are less, area of the substation is small, & height of the main structures are of normal height. The major disadvantage of shield wire type lightning protection is, that it causes short circuit in the substation or may even damage the costly equipments in case of its failure (snapping ). Lightning masts (LM)
This type of protection will be generally used in large, extra high voltage sub stations where number of bays are more. It has the advantages,
It reduces the height of main structures, as peaks for shield wire are not required It removes the possibility of any back flashover with the near by equipments/structure, etc.during discharge of lightning strokes Provides facility for holding the lightning fixtures in the substation for illumination purposes Aesthetic look.
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4.9.4.1 PROTECTION ZONE BY SHIELD WIRE. The height of equipment to be protected by shield wires depends upon the height of the earth wire and distance between them.
As per experiment it has been found that, the displacement of the electrode from shield wire at a distance of B=2h where h is the height of the shield wire, all the discharges will strike the shield wire, and protects all the equipments from lightning discharges in the zone. There fore for two shield wires at a distance of S= 4 x h between them (h is the height of the shield wire), the point situated on ground surface mid way will not be struck by lightning.
Similarly for protection of any equipment of height h0, the distance between shield wire S, shall not be more than 4 times effective height ( hh0 ), i.e., the difference of height between. shield wire and the object to be protected
S = or < 4(h-h0) ho = or < (h-S/4) ho the height of equipments shall be = or < h S/4
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220 KV switchyard.
Bay width ------ 17 Mtrs. Height of shield wires ------ 19 Mtrs Maximum height of equipments which can be protected by these two shield wires are (19 17/4) = 14.75 Mtrs The height of the main bus level in the 200 KV station is13.50 Mtrs and all the equipments will be with in this level only. Hence protects all the equipments in the bay.
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The height of the LM will be decided, depending upon the height of equipment to be protected The protection zone or coverage area of LM increases with the increase of its height Hence LMs height depends upon the height of equipment to be protected The protection zone of same LM would be more if the equipment height to be protected is less The numbers of lightning masts in substation can be reduced by increasing the height of LM, but this will cause increase in cost of structure and civil foundations. The detailed analysis and experience revealed that 30 mtr. LM height is economical proposition & hence to be limited to this height.
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4.9.4.3. LOCATION & NUMBER OF LIGHTNING MASTS The exact number and locations of LMs will be calculated for complete protection of equipment in substation, by considering the following aspects.
The protection zone of one LM is very limited. In case of two LMs, the protective zone is considerably more than the sum of protective zones of two single LMs. A point of height ho situated midway between two lightning masts of height h can be protected if the distance a between LMs is not more than a seven times of active height ( i.e. difference of height between a LM height h and height of equipments to be protected ho ) or a = or < 7(h-ho). In case of 3 LMs forming triangle or 4 LMs forming rectangle, of height h can protect the object of height ho situated inside the triangle or rectangle if diameter D of the circle passing through the tips of LMs is not more than 8 times the active height i.e. D < = 8 (h-ho).
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4.10.
4.10.1 SELECTION
The thermal stability criteria Jointing method Welded with maximum temperature rise of 6200C Bolted with maximum temperature rise of 3100C
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4.10.2. FORMATION
OF SUBSTATION EARTHING:
The main earth mat shall be laid horizontally at a regular spacing in both X & Y direction based upon soil resistivity value and substation layout arrangement. The main earth mat shall be designed to limit the following;
The crushed rock (Gravel) of 15 mm to 20 mm size shall be used as a surface layer of 150 mm in the substation for the following reasons: To provide high resistivity for working personnel To minimize hazards from reptiles To discourage growth of weed To maintain the resistivity of soil at lower value by retaining moisture in the under laying soil To prevent substation surface muddy and water logged. The main earth mat shall be laid at a depth of 600 mm from ground. The earth mat shall be connected to the following in substation
Lightning down conductor, peak of lightning mast Earth point of S A, CVT Neutral point of power Transformer and Reactor Equipment framework and other non-current carrying parts. Metallic frames not associated with equipments Cable racks, cable trays and cable armour
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5.0. INSULATORS.
Types
Insulation level Power frequency withstand level Tensile strength Purpose tension string or suspension string.
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No. of units per string System Tension Suspen voltage strength Tension sion in KV in KN string string 400 160 25 400 120 23 220 120 16 220 90 14 110 90 8 8 66 90 5 5 33 70 2 2
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b)
ii) Insulation level iii) Power frequency withstand level iv) Mechanical strength i.e., mainly cantilever strength v) Minimum creepage dimensions
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Minimum creepage System voltage in Height of stack Nol of units per dimensioninmm Cantilever at 25 mm/KV strength KN KV (mm) stack 400 3650 3 10500 8 220 2300 2 6125 6 110 1220 1 3075 4.5 66 770 1 1815 4.5 33 380 1 900 4
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6.1. The steel structures can be classified broadly into two groups i) Lattice type Formed by mild steel angle sections/plate sections etc by fastening the various sections by bolts, nuts or by welding. ii) Tubular type Formed by using mild steel pipes. These are preferable for support structures for lightning arrestors, post insulators, & instrument transformers. etc. 6.2 Protection against corrosion The steel structures are generally made of mild steel, which are galvanised / painted to protect against corrosion. Galvanising by applying zinc coating is preferable as the protection achieved is superior to painting & maintenance free. The coastal areas where due to saline weather conditions corrosion phenomenon occurs very fast and hence only galvanising is recommended. Design considerations a)Towers i) Wind load ii) Reactions of loads on the beams to which conductor is (along with insulator) strung iii) Vertical loads on the beams like under strung isolators iv) Tension of conductor (if strung directly ) and ground wire. v) Short circuit forces vi) Type of foundation Stub type or anchor bolt type
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6.3
b) Beams i) Tension of conductor ii) Wind load / weight of conductor and insulator string iii) Vertical loads due to under strung isolators /post insulator etc. iv) Short circuit forces v) Configuration of conductors.
c) Lightning masts (25.0 to 30.0 meters height) i) Wind load ii) Weight of luminaries fittings.
ii) Wind load on conductor iii) Load due to aluminum pipe and cantilever strength of post insulator
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7.0.
ILLUMINATION
The indoor & out door areas of sub station are to be properly illuminated. The minimum lux levels to be maintained in the different areas are follows.
Sl No 1 2 3 4 5 6 7 8 9 10
Location in sub station Control Room L.T.Room. CableGallery Battery Room Entrance Lobby Corridor Landing Conference Room Display Room Rest Room Out Door Switch Yard Street / Road
Minimum lux levels to be provided 350 150 150 100 150 150 & 300 250 Main Equipment -- 50 Balance area. -- 30 30
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7.1.
The illumination design to be done by using the software program to achieve specified levels of illumination most
economically
The energy conservation methods are to followed by using CFL fittings etc. where ever feasible with out compromising on
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8.0 Classification
a) b)
8.2.
b) Design & layout of earthing grids and protection against direct lightning strokes.
c) Auxiliaries
i. D.C. supply Battery set. Battery Charger D.C. Panel ii. A.C. supply
Auxiliary Distribution Transformer.
iii. Control cable & power cable schedule. iv. Switchyard lighting v. Fire fighting equipment.
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d) e) f) g) h)
Isolators / Disconnects. Lightning Arrestors. Control & Relay panels. Shunt Capacitor Banks. Reactors.
Technical parameters
a)The
principle points to be considered for selecting sub-station equipments are Standards. Principle parameters Ratings & their choice. Technical requirements. Tests.
Title Code of practice for selection, installation & maintenance of transformers (P1:1993), (P3:1991) Power transformers
1. 2. 3. 4.
Dimensions for porcelain IS-3347 (Part 1 to Part 8) transformer bushings for use in lightly polluted atmospheres. IS-3639(1991) IS 6600 (1991) IEC-354 (1991) IEC-214 (1989) NEMA TR 1 Fittings and Accessories for power transformers Guide for loading of oil immersed transformers Loading guide for oil immersed power transformers On-load tap chargers Transformers, Regulators and reactors CBIP Manual on Transformers
5. 6. 7. 8. 9. 10.
Item
Type of transformer/installation Type of mounting Suitable for frequency Rated voltage rated
2. 3. 4.
5. 6. 7. 8.
Voltage ratio HV/IV/LV No. of phases No. of windings Type of cooling Maximum rating MVA 220 KV winding HV 110/66 KV winding IV 11 KV tertiary winding LV MVA rating corresponding to cooling system. ONAN cooling a) b) ONAF cooling c) OFAF cooling Winding connection
100 100
100 100
9.
10.
11.
YNaod 11
Item
Type of transformer/installation System earthing
12. 13.
Percentage impedance voltage on normal tap and at rated M VA tolerance as per IS-2026. HV-IV a) b) HV-LV c) IV-LV Anticipated continuous loading of windings a) HV and IV b) Tertiary Tap changing gear : a) Type b) Provided on c) d) e) Tap range Step voltage No. of steps
10 10 The tertiary winding is for stabilising purpose without loading. The impedance shall be designed in confirmity with BIS, to with stand the short circuit currents for a specified period.
14.
------ Not to exceed 110 % of its rated capacity --------------------------- Un loaded teritiary ---------------On load, suitable for bi-directional power flow --------Neutral end of HV winding ------+5% to 15% +5% to 15% 1.25% of 220 KV 16 16 i) ii) iii) 115% of rated voltage continuously 125% of rated voltage for 60 seconds 140% of rated voltage for 5 seconds 1.25% of 220 KV
15.
16.
17.
18. 19.
Max. flux density in any part of core and yoke at rated M VA, frequency and normal voltage (tesla) Current density of HV/IV/LV winding Insulation levels for windings: a) 1.2/50 micro-second wave shape impulse withstand (KVP) HV 950 b) power frequency voltage withstand (KV rms) HV 395
HV 950 HV 395
IV 325 IV 140
LV 170 LV 70
20.
Item
Type of transformer/installation
21.
22. 23.
24.
power 3 phase, auto winding 3 phase core type winding interconnecting transformer transformer suitable for out suitable for outdoor installation. door installation System short circuit level & duration for which the transformer shall be capable to withstand thermal and dynamic -------------40 KA for 3 seconds -----------stress (KA rms/sec) Noise level at rated voltage and Less than 83 db frequency ---- as per table 01 of latest NEMA std. TR-1-----Permissible temperatures rise over ambient temp. of 500 C i) Of top oil measured by 50 0C 50 0C thermometer ii) Of winding measured by 55 0C 55 0C resistance method Minimum clearance in air (mm). a) H.V. 2000 2000 HVPhase to Phase i) ii) Phase to ground 1820 1820 b) i) ii) c) i) ii) I.V. Phase to Phase Phase to ground L.V. Phase to Phase Phase to ground 1430 1270 350 320 245 KV class OIP condenser 700 660 350 320 245 KV class OIP condenser 72.5 KV class OIP condenser bushing
25.
Bushings a) HV winding Line end b) IV winding line end c) HV/IV winding neutral end (for solid grounding) d) LV winding
Item
Type of transformer/installation Insulating medium Terminal current rating HV IV LV HV/IV Winding neutral
26. 27.
28.
Max. Radio interference voltage level at 1 MHz and 1.1 times max. rms phase to ground voltage for HV winding
------------ 5000 Micro volts-------------Two nos. of 50% Bank Two nos.of 50% Bank One 100% pump & one 100% One 100% pump & one 100% standby pump in each bank standby pump in each bank Adequate number of fans 18/24 sweep with one stand by fan in each group
29.
Cooling equipments.
a) b) Number of Banks No. of pumps
c) No. of fans 30. Insulation level of bushings: a) Lightning impulse withstand (KVP)minute power frequency b) 1 withstand voltage (KV rms)
HV 1050
HV 460 IV 230
IV 550
LV 70
LV 170
HV 1050
HV
IV 325
LV 170
IV LV
c) Creepage distance (mm) 31. a) Bushing current transformers for tertiary provided in each phase i) Current Ratio (A/A) ii) Accuracy class iii) VA Burden
of highest
KV CLASS
33/11 KV 66/11KV
RATING
5 MVA 8 MVA 12.50MVA 16/20 / 31.5 MVA 10 MVA 16/ 20 / 31.5 MVA 10 MVA 16/20 / 31.5 MVA 100 / 150 MVA 100 / 150 MVA 315 MVA 500 MVA
a.
110/11 KV
b. 110/33-11KV 4 5 a. 220/110/11 KV
b. 220/66/11 KV a. 400 / 220 /33 KV b. 400 / 220 / 33 KV 3 Units of single phase transformers.166 MVA
Type Tests
i.Temperature rise test ii. Vacuum test on transformer tank iii.Relief device test iv.Short circuit test v Impulse test on principle tap. vi. IP-55 test for OLTC cabinet and cooler control cabinet.
Discussions
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