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Problem
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A swirler at the center of the combustor introduces the lean methane/air mixture.
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equivalence ratio=0.8 axial velocity = 30 m/s radial velocity = 30 m/s axial velocity of air at outer tube = 10 m/s major species involved in the combustion process are CH4, O2, CO2, CO, H2O, and N2
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Generate PDF look-up table using prePDF Read Grid Define Model Define Material Operating and Boundary Conditions 1st and 2nd Order Solutions Postprocessing
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Setup:Species:Define Under Database Species, select the name Set the Species number Define the species: CH4, O2, CO2, CO, H2O, and N2
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O2 = 0. 233, N2 = 0.767
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Retain the default PDF solution parameters Save the input file ch4-partialpremixed.inp
Calculate the PDF table, and save the pdf file, ch4-partialpremixed.pdf
Calculate:PDF Table
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prePDF automatically fits 3rd-order polynomial functions (of f ) for unburnt density, temperature, specific heat and thermal diffusivity. prePDF automatically fits a piecewise-linear function for the laminar flame speed for certain fuels and conditions
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H2, CH4, C2H2, C2H4, C2H6, C3H8 1atm < pressure < 40atm 300K < Tunburnt < 800K For other conditions, you must input the function
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Read Grid
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Start the 2D version of FLUENT Read the grid file, par-premixed.msh Scale the grid to inches Display the grid
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Define Model
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Define:Models:Solver
Define:Models:Viscous
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Define Model
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Define:Models:Species
You will be prompted to read the ch4-partial-premixed.pdf file. When the file is read, the available material properties/methods will change to accomodate the partially premixed model.
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Material
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Define:Materials
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Operating Conditions
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Start the calculation (250 iterations). Define a region Adapt:Region Patch a region close to fuel-air inlet.
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Pressure: Second Order Momentum: Second Order Upwind Turbulence Kinetic Energy: Second Order Upwind Turbulence Dissipation Rate: Second Order Upwind Progress Variable: Second Order Upwind Mean Mixture Fraction: Second Order Upwind Mixture Fraction Variance: Second Order Upwind
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Start the calculation (250 iterations). Save the data file par-premixed.dat.gz.
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Postprocessing (1)
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Velocity Vectors.
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Postprocessing (2)
Filled contours of mean Progress Variable.
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Postprocessing (3)
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Postprocessing (4)
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Mass fractions of CO
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Results
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The partially premixed model in FLUENT can be used to simulate problems with:
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A premixed stream and a non-premixed (or inert stream such as air) Equivalence ratio fluctuations in the premixed inlet stream Can be used in the limit of
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Perfectly premixed (automatic calculation of props) Non-premixed (can study mixed and unburnt flows)
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Overview
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The International Flame Research Foundation (IFRF) experimental facility is used to validate industrial coal combustion models. This tutorial is an extension of the 2dimensional simulation of this furnace by Peters and Weber. The mixture fraction/PDF model with the k-e turbulence model and P-1 radiation model has been used.
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Problem
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To simulate a realistic industrial pulverisedcoal furnace and compare with the measured data.
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3D analysis of 2.4 MW Swirling, Pulverized Coal Flame Furnace One quarter periodic model of furnace (shown in fig)
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Select a Combustion Model Generate PDF look-up table using prePDF Read Grid Define Model Define Materials Define Operating Conditions Compile UDF Define Boundary Conditions Define Injections Solve for non reacting and reacting flows Postprocessing
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Assumptions
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Chemical equilibrium Modeling the devolatization and char off-gases as a single mixture Mixture Fraction Model Name: Saar Gottelborn hvBb High Temperature yield (mole, dry) volatiles 55%, char 36.7%, and ash 8.3% Ultimate analysis (mole, dry-ash-free (daf)) C 53%, H 40%, O 6%, and N 1%
Coal Specifications
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O2 = 0. 21 N2 = 0.79
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Min. Temperature = 370 Max. Temperature = 2600 Set the Inlet Temperature
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Non-Adiabatic Model: Enthalpy Points = 20 Fuel Mixture Fraction Points = 32 Mixture Fraction Variance Points = 16 Disable Automatic Distribution Distribution Center Point = 0.2
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Calculate the pdf table and view it with the graphics routines. Save the pdf file (ifrf.pdf).
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Grid
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Start the 3D version of FLUENT Read the grid file, ifrf.msh Check and display the grid
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Define:Models:Solver
Define:Models:Viscous
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Define:Models:Species
When prompted read the ifrf.pdf file. When the file is read, the available material properties /methods will change to accomodate the model.
Define:Models:Radiation
To choose an appropriate radiation model, calculate optical thickness = mean beam length (about 2m) x absorption coefficient (around 1 /m for hydrocarbon combustion) Since this optical thickness is greater than unity, the P1 model is appropriate.
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Set the Max. Number Of Steps to 25000 Deactivate Specify Length Scale Set Step Length Factor to 20
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Materials
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Define:Materials
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Operating Conditions
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Create a working directory and save the C functions. Start Fluent from the working directory and read the case file. Compile the UDF using the Interpreted UDFs panel
Enter name of the C function (ifrf.c) under Source File Name u Specify the C preprocessor under CPP Command Name field u Retain the default Stack Size u Click Compile u Close the panel when compilation is over
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Click Create in the Injections panel Injection Type: Surface Release From Surfaces: v1 Particle Type: Combusting Diameter Distribution: rosin-rammler Turbulent Dispersion: Stochastic Model Number Of Tries: 3
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Parameter Density Cp Latent Heat Vaporization Temperature Volatile Component Fraction Binary Diffusivity Combustible Fraction Combustion Model
Kinetics Limited Rate Pre-exponential Factor = 6.7 Kinetics Limited Rate Activation Energy = 1.1382e+08`
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Solution (1)
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Disable Energy, P1 and Pdf for equations Set pressure discretization to PRESTO! Compute from all-zones Set the initial value for temperature to 2000
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Plot residuals during calculations Request 99 iterations Save the data file (ifrf1.dat.gz)
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Solution (2)
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Solution (3)
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Request for an additional 200 iterations Save the data file (ifrf3.dat.gz)
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Solution (4)
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Set the discretization to Second Order Upwind for: u Momentum u Turbulence Kinetic Energy u Turbulence Dissipation Rate u Mean Mixture Fraction u Mixture Fraction Variance u Energy Request for an additional 500 iterations Save the data file (ifrf4.dat.gz)
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Solution (5)
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PDFMode = Mixture Fraction Beta PDF Points to 25 Fuel Type = Solid Volatile N Mass Fraction = 0.01015 Char N Mass Fraction = 0.00435 BET Surface Area = 25000
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Solution (6)
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For discrete phase model, set Number of Continuous Phase Iterations per DPM Iteration = 0 Set Solution parameters:
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Disable all the equations except NO and HCN Under-relaxation factors for NO and HCN to 1 Discretization scheme as Second Order Upwind Convergence Criterion for NO and HCN = 1e-06
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Postprocessing (1)
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Calculate the net mass transfer to the gas phase from the discrete phase coal particles.
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Options: Sum Cell Zones: fluid Field Variable : Discrete Phase Model... and DPM Mass Source Click Compute
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Postprocessing (2)
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Compute the gas phase energy fluxes through all the boundaries
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Options : Total Heat Transfer Rate Boundaries : Select all zones Click Compute
Calculate the net mass transfer to the gas phase from the discrete phase coal particles.
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Options: Sum Cell Zones: fluid Field Variable : Discrete Phase Model... and DPM Enthalpy Source Click Compute
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Postprocessing (3)
Display contours of flow variables of interest
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Static Temperature
Turbulent Viscosity
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Postprocessing (4)
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Particle Tracks
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Results
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The radial profiles and axial plots of time averaged flow field values at 0.25m and 0.85m from the quarl end of the combustor were collected and can be downloaded from the files listed in the table. Comparison of the experimental data and the CFD simulation data show an agreement which can be considered typical.
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Experimental Data : Files of radial profiles and axial plots of time averaged flow field values.
Reference : Peters, A.F. and Weber, R. (1997), Mathematical Modeling of a 2.4 MW Swirling, Pulverized Coal Flame, Combustion Science and Technology, 122, 131.
File radial-T-1.xy radial-T-2.xy radial-O2-1.xy radial-O2-2.xy radial-CO2-1.xy radial-CO2-2.xy radial-CO-1.xy radial-CO-2.xy radial-NO-1.xy radial-NO-2.xy radial-U-1.xy radial-U-2.xy radial-V-1.xy radial-V-2.xy radial-T.xy radial-O2.xy radial-CO2.xy radial-CO.xy radial-NO.xy
Description Temperature (K) at z=0.25m Temperature (K) at z=0.85m Oxygen volume percentage (dry) at z=0.25m Oxygen volume percentage (dry) at z=0.85m Carbon-dioxide volume percentage (dry) at z=0.25m Carbon-dioxide volume percentage (dry) at z=0.25m Carbon-monoxide parts-per-million (dry) at z=0.25m Carbon-monoxide parts-per-million (dry) at z=0.85m NO parts-per-million (dry) at z=0.25m NO parts-per-million (dry) at z=0.85m Axial velocity (m/s) at z=0.25m Axial velocity (m/s) at z=0.85m Tangential velocity (m/s) at z=0.25m Tangential velocity (m/s) at z=0.85m Center-line (z axis) temperature (K) Center-line (z axis) oxygen volume percentage (dry) Center-line (z axis) carbon-dioxide volume percentage (dry) Center-line (z axis) parts-per-million (dry) Center-line (z axis) parts-per-million (dry) 65
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