Specifications

Engine
Model: Ending Second Quarter 2005 Starting Second Quarter 2005 TK486E (Tier 1) TK486V (Tier 2) See Diesel Engine on page 28 and the photos on page 28 to identify the engine in the unit. 4 In-line vertical, number 1 on flywheel end 1-3-4-2 Counterclockwise viewed from flywheel end No. 2 diesel fuel under normal conditions No. 1 diesel fuel is acceptable cold weather fuel 13 qt. (12.3 liters) crankcase Fill to full mark on dipstick API Classification CI-4 or better (ACEA Rating E3 or better for Europe) 5 to 122 F (-150 to 50 C): SAE 15W-40 -13 to 104 F (-25 to 50 C): SAE 10W-40 -13 to 86 F (-25 to 30 C): SAE 10W-30 -22 to 32 F (-30 to 0 C): SAE 5W-30 Low Speed Operation High Speed Operation Engine Oil Pressure Intake Valve Clearance Exhaust Valve Clearance Valve Setting Temperature Fuel Injection Timing: TK486E (Tier 1) TK486V (Tier 2) 1450 25 rpm 2200 25 rpm 18 psi (127 kPa) minimum in low speed 45 to 57 psi (310 to 390 kPa) in high speed 0.006 to 0.010 in. (0.15 to 0.25 mm) 0.006 to 0.010 in. (0.15 to 0.25 mm) 70 F (21 C) 10 Degrees BTDC (timed on No. 1 cylinder) See Injection Pump Timing Tier 2 Engine on page 79 2,800 to 3,000 psi (19,600 to 20,600 kPa) 3,100 to 3,300 psi (21,600 to 22,600 kPa) 17 3 psi (117 21 kPa) 180 F (82 C) 7.5 qt (7.1 liters) 7 psi (48 kPa)

Number of Cylinders Cylinder Arrangement Firing Order Direction of Rotation Fuel Type Oil Capacity Oil Type Oil Viscosity

Engine rpm:

Fuel Injection Nozzle Opening Pressure: TK486E (Tier 1) TK486V (Tier 2) Low Oil Pressure Switch (Normally Closed) Engine Coolant Thermostat Coolant System Capacity Radiator Cap Pressure

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Engine (continued)
Engine Coolant Type ELC (Extended Life Coolant), which is RED. Use a 50/50 concentration of any of the following equivalents: Chevron Dex-Cool Texaco ELC Havoline Dex-Cool Havoline XLC for Europe Shell Dexcool Shell Rotella Saturn/General Motors Dex-Cool Caterpillar ELC Detroit Diesel POWERCOOL Plus CAUTION: Do not add GREEN or BLUE-GREEN conventional coolant to cooling systems using RED Extended Life Coolant, except in an emergency. If conventional coolant is added to Extended Life Coolant, the coolant must be changed after 2 years instead of 5 years. Drive: Model 30 Model 50 Direct to compressor; belts to fans, alternator, and water pump Centrifugal clutch to compressor; belts to electric standby motor, fans, alternator, and water pump

Belt Tension
Model 30 Alternator Belt Lower Fan Belt (Engine to Idler) Upper Fan Belt (Fan to Idler) Model 50 Alternator Belt Compressor Drive Belts Fan Belt Water Pump Belt 29 79 74 35 Tension No. on TK Gauge P/N 204-427 67 67 74

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Refrigeration System
Compressor Refrigerant Type Compressor Oil Charge: Compressor Oil Type Throttling Valve Setting: Heat/Defrost Method: High Pressure Cutout High Pressure Control Switch: Opens Closes Model 30 Model 50 Engine Operation Electric Operation 4-Quart Sump* 7-Quart Sump* Thermo King X430L R-404A 4.3 qt (4.1 liters)** 6.9 qt (6.6 liters)** Polyol Ester type P/N 203-513 27 to 29 psi (186 to 200 kPa) 23 to 25 psi (159 to 172 kPa) Hot gas Hot gas and electric heater strips (host only) 470 +7/-35 psi (3241 +48/-241 kPa) Automatic reset @ 375 38 psi (2586 262 kPa) 300 +25/-0 psi (2068 +172/-0 kPa) 200 20 psi (1379 138 kPa)

* See Compressor Sump Sizes on page 109 to determine the sump size. ** When the compressor is removed from the unit, oil level should be noted or the oil removed from the compressor should be measured so that the same amount of oil can be added before placing the replacement compressor in the unit.

Electrical Control System

Voltage Battery Circuit Breaker CB1Zone 2 Fan Motors Circuit Breaker CB2Zone 3 Fan Motors Fuse Link Rating Fuse F2Electric Contactors Fuse F3Zone 1 Damper Fuse F4High Speed (Throttle) Solenoid Fuse F6Zone 1 (Host) Solenoids Fuse F12Zone 3 Fan Motors Fuse F13Zone 3 Solenoids Fuse F15Zone 2 Fan Motors Fuse F16Zone 2 Solenoids Fuse F20Control Circuit Power Fuse F22Host Unit Controls Fuse F23Starter Circuit Other Fuses Battery Charging: Voltage Regulator Setting Model 30 Model 50 12.5 Vdc One, group C31, 12 volt battery 30 amp, auto reset 30 amp, auto reset 110 amps @ 72 F (22 C) 5 amp 15 amp 15 amp 15 amp 25 amp 15 amp 25 amp 15 amp 40 amp 25 amp 40 amp 2 or 5 amp 12 volt, 120 amp, brush type alternator 12 volt, 105 amp, brush type alternator 13.8 to 14.3 volts @ 77 F (25 C)

NOTE: Fuse F7 (Bypass resistor for Prestolite Alternator) must be removed for the Bosch Alternator. The Bosch alternator has the word BOSCH on the end opposite the pulley (see Figure 21 on page 53).

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Electrical Components
NOTE: Disconnect components from unit circuit to check resistance.
Current Draw (Amps) at 12.5 Vdc Fuel Solenoid: Damper Solenoid High Speed (Throttle) Solenoid Condenser Inlet Solenoid Liquid Line Solenoid in Host Unit Liquid Line Solenoids in Remote Units Hot Gas Solenoids Suction Line Solenoids Receiver Tank Pressure Solenoid Purge Valve Air Heater Starter Motor: TK486E (Tier 1) TK486V (Tier 2) Pull-in Coil Hold-in Coil 35 to 45 0.5 5.7 2.9 1.3 1.5 1.3 1.5 1.3 0.7 0.7 70.0-89.0 250-375* 350-475* ResistanceCold (Ohms) 0.2 to 0.3 24 to 29 2.2 4.3 9.6 8.3 9.6 8.3 9.6 17.0 17.0 0.14

*On-the-engine cranking check. Bench test is approximately 140 amps.

Smart Reefer Multi-Temp P-IV Microprocessor Temperature Controller

Temperature Controller Electronic Smart Reefer Multi-Temp P-IV Microprocessor with digital thermostat, thermometer and fault indicator monitor Factory default setting -20 to 80 F (-29 to 27 C) Programmable setpoint range -25 to 90 F (-32 to 32 C) -40 to 99.9 F (-40 to 40 C) 2, 4, 6, 8 or 12 hours (selectable, standard setting 4) 4, 6, 8 or 12 hours (selectable, standard setting 6) Coil must be below 45 F (7.2 C) Terminates defrost with coil temperature above 57 F (14 C) Terminates defrost 30 to 45 minutes (programmable) after initiation if coil sensor has not terminated defrost Temperature Pulldown Temperature In-range Defrost Initiation Defrost Termination Defrost Interval Timer

Setpoint Range Digital Temperature Display Internal Defrost Timer:

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Electric Standby (Model 50 Units Only)

Electric Motor and Overload Relay Voltage/Phase/Frequency 230/3/60 460/3/60 Electric Heater Strips Number Power Rating Standby Power Requirements Supply Circuit Breaker: Extension Cord Size: 230/3/60 460/3/60 230/3/60 230/3/60 460/3/60 70 amps 40 amps 8 AWG Power Cable, 25-50-foot length 6 AWG Power Cable, 75-foot length 10 AWG Power Cable, up to 75-foot length 3 1000 watts (each) Horsepower 14.0 14.0 Kilowatts 10.4 10.4 rpm 1755 1755 Full Load (amps) 37.8 18.9 Overload Relay Setting (amps) 40 20

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