CLUTCH - Clutch Pedal/Clutch Control INSPECTION

D D D D D Check Check Check Check Check the the the the the

6-9

pedal shaft and bushing for wear. clutch pedal for bending or twisting. return spring for damage or deterioration. turnover spring for damage or deterioration. pedal pad for damage or wear.

CLUTCH CONTROL
REMOVAL AND INSTALLATION
Pre-removal Operation D Clutch Fluid Draining Post-installation Operation D Clutch Fluid Supplying D Clutch Line Bleeding (Refer to P.6-6.) D Clutch Pedal Adjustment (Refer to P.6-5.)

Release cylinder push rod

Release fork

Grease: MOPAR Multi-mileage Lubricant Part No. 2525035 or equivalent <Non-turbo>

10-12 Nm 7- ft.lbs. -9

Specified grease: MITSUBISHI genuine grease Part No. 0101011 or equivalent

15 Nm 11 ft.lbs.

2 3

15 Nm 11 ft.lbs.

5
12 Nm 9 ft.lbs. 5 Nm 4 ft.lbs.

12 13 7 8

12 Nm 9 ft.lbs.

18 Nm 15 Nm 11 13 ft.lbs. 11 ft.lbs.

15 Nm 11 ft.lbs.

Clutch master cylinder removal steps 1. Clevis pin 2. Clutch pipe connection 3. Clutch master cylinder 4. Sealer 5. Reservoir bracket

Clutch release cylinder removal steps 6. Clutch pipe connection 7. Clutch release cylinder Clutch line removal steps 8. Clutch pipe "AA 11. Clutch pipe AA" "AA 12. Clutch hose 13. Clutch hose bracket

6-10
<Turbo>

CLUTCH - Clutch Control -

15 Nm 11 ft.lbs.

10-12 Nm 7- ft.lbs. -9

15 Nm 11 ft.lbs.

2 4 1

12

8 5

10
15 Nm 11 ft.lbs. 5 Nm 4 ft.lbs. 12 Nm 9 ft.lbs.

12 Nm 9 ft.lbs.

11
18 Nm 13 ft.lbs.

7 6

15 Nm 11 ft.lbs.

Clutch master cylinder removal steps 1. Clevis pin 2. Clutch pipe connection 3. Clutach master cylinder 4. Sealer 5. Reservoir bracket

Clutch release cylinder removal steps 6. Clutch pipe connection 7. Clutch release cylinder Clutch line removal steps 8. Clutch pipe "AA 9. Clutch pipe 10. Clutch fluid chamber "AA 11. Clutch pipe AA" "AA 12. Clutch hose

CLUTCH - Clutch Cover and Disc -

6-13

CLUTCH COVER AND DISC

REMOVAL AND INSTALLATION
Pre-removal Operation D Clutch Fluid Draining D Transaxle Oil Draining Post-installation Operation D Clutch Fluid Supplying D Clutch Line Bleeding (Refer to P.6-6.) D Transaxle Oil Supplying (Refer to GROUP 21A--On-vehicle Service.) 15 Nm 11 ft.lbs.

<Turbo>

19 Nm 14 ft.lbs.

23 Nm 17 ft.lbs.

3 6 2

5 7

1 8 9
36 Nm 26 ft.lbs. 18 Nm 13 ft.lbs.

15 Nm 11 ft.lbs.

16 13 12 17

14 15

19 Nm 14 ft.lbs.

10 11

Disassembly steps 1. Clutch oil tube (A) 2. Clutch oil tube 3. Clutch oil fluid chamber 4. Union bolt 5. Gasket 6. Union 7. Valve plate 8. Valve plate spring 9. Clutch release cylinder

"CA 10. Clutch cover "CA 11. Clutch disc 12. Return clip "BA 13. Clutch release bearing AA" "AA 14. Release fork 15. Release fork boot 16. Fulcrum 17. Transaxle

6-14
<Non-turbo>

CLUTCH - Clutch Cover and Disc -

3 4
Drive plate

75 Nm 55 ft.lbs.

3 2 5 7 6

Removal steps 1. Oil tube 2. Clutch release cylinder "EA 3. Clutch & flywheel assembly 4. Clutch release bearing

"DA 5. Clutch release lever 6. Clutch control equip stud 7. Boot

NOTE The modular cltuch assembly (Clutch & flywheel assembly) used in this vehicle consists of a single, dry-type disc and a diaphragm style clutch cover. The clutch unit is serviced as an assembly. No disassembly is possible.

8-38
<Non-turbo>

CONFIGURATION DIAGRAMS - Overall Configuration Diagram -

OVERALL CONFIGURATION DIAGRAM

Control wiring harness Body wiring harness Instrument panel wiring harness Roof wiring harness Fuel wiring harness Liftgate wiring harness

Generator wiring harness

Front wiring harness

Battery cable assembly

Door wiring harness*

Rear wiring harness

<Turbo>
Body wiring harness Instrument panel wiring harness Roof wiring harness Fuel wiring harness Liftgate wiring harness

Front wiring harness

Control wiring harness

Battery cable assembly

Door wiring harness*

Rear wiring harness

NOTE (1) This illustration shows only the major wiring harness. (2) The * symbol indicates also equipped at the right side.

8-40

CONFIGURATION DIAGRAMS - Engine Compartment <Non-turbo> -

ENGINE COMPARTMENT <NON-TURBO>

Connector symbol
--01 thru --49

A-01

A-02

A-03

A-04

Ground cable

A-05

A-49

A-47

A-44

A-43

A-42

A-41

A-39

A-37

A-01 (2-B) A-02 (1) A-03 (2-B) A-04 (3-B) A-05 (2-B) A-06(10-B) A-07 (2-B) A-08 (2-B) A-09X (5) A-10X (5) A-11X (5)

ABS wheel-speed sensor (right side) Generator Generator Crankshaft position sensor Knock sensor Control wiring harness and generator wiring harness combination Oil pressure switch ABS wheel-speed sensor (left side) Condenser fan relay (LO) Condenser fan relay (HI) Radiator fan relay (LO 1)

A-13X (5) Radiator fan relay (HI) A-14X (5) Headlight relay A-15X (5) Taillight relay A-16X (5) Fog light relay A-17X (5) Horn relay A-18X (5) A/C compressor clutch relay A-20 (3-B) Front combination light (left side) A-21 (2-B) Hood switch <with theft-alarm system> A-22 (2-GR) Front side marker light (left side) A-23 (2-B) Hydraulic unit <ABS> A-24 (10-B) Hydrualic unit <ABS> A-25 (3-GR) Headlight (left side)

CONFIGURATION DIAGRAMS - Engine Compartment <Non-turbo> -

8-41

A-06

A-07

A-45

A-08

A-09X A-10X A-11X A-13X A-14X A-15X A-16X A-17X A-18X

A-20 A-21 A-22

A-23

Connector color code B : Black Y : Yellow L : Blue G : Green R : Red BR : Brown V : Violet O : Orange GR: Gray

A-24

A-25 A-36 A-35 A-34 A-33 A-32 A-30 A-28 A-27 A-29

A-27 (6-B) A-28 (2-B) A-29 (4) A-30 (2-B) A-32 (12-B)

DRL-ECU Horn High beam relay (DRL) Fog light (left side) Front wiring harness and control wiring harness combination A-33 (4-GR) Radiator fan motor A-34 (2-B) Control wiring harness and battery cable combination A-35 (1-B) Starter motor

A-36 (1) Starter motor A-37 (2-B) Fog light (right side) A-39 (4-GR) Condenser fan motor A-41 (3-GR) Headlight (right side) A-42 (2-B) Duty cycle purge solenoid A-43 (2-GR) Front side marker light (right side) A-44 (3-B) Front combination light (right side) A-45 (2-B) Theft-alarm horn A-47 (2-BR) Dual pressure switch A-49 (1) Power steering pressure switch

8-42

CONFIGURATION DIAGRAMS - Engine Compartment <Non-turbo> -

Connector symbol
--50 thru --109

A-50

A-51

Ground cable A-53 A-55 A-52

A-56 A-57

A-97

A-96

A-109

A-95

A-94

A-50 (2) Injector No.1 A-51 (4-B) Auto-cruise speed control assembly A-52 (4-B) Auto-cruise control relay A-53 (3-B) MAP sensor A-55 (6-B) Windshield wiper motor A-56 (2) Injector No.2 A-57 (2-GR) Intake air temperature sensor A-61 (2) Injector No.3 A-62 (3-B) Ignition coil A-63 (3-B) Throttle position sensor A-64 (1-B) Capacitor

A-67 (2-B) Brake fluid level switch A-68 (9-B) Fuel pump relay A-69 (9-GR) ASD relay A-70 (9) EATX relay <A/T> A-72 (4-B) Auto idle speed control motor A-73 (4) Windshield washer fluid level switch A-74 (6-B) Control wiring harness and injector wiring harness combination A-75 (2) Windshield washer motor A-76 (3-B) Vehicle speed sensor <M/T> A-81 (3-B) Camshaft position sensor

CONFIGURATION DIAGRAMS - Engine Compartment <Non-turbo> -

8-43

A-61

A-62

A-63

A-72

A-67 A-68

A-69

A-70

A-73 A-74 A-75 A-76

A-106 A-107 A-81 A-82

Connector color code B : Black Y : Yellow L : Blue G : Green R : Red BR : Brown V : Violet O : Orange GR: Gray

A-83

A-93

A-91

A-90 A-89

A-86 A-108

A-64

A-84

A-82 (33) J/C (3) A-83 (33) J/C (4) A-84 (2-GR) Back-up light switch <M/T> A-86 (2-B) Output speed sensor <A/T> A-89 (2-B) Input speed sensor <A/T> A-90 (8-B) Solenoid and pressure switch assembly A-91 (2-B) EGR solenoid valve A-93 (2) Injector No.4

A-94 (4-B) Heated oxygen sensor (front) A-95 (3-B) A/C compressor A-96 (1-B) Engine coolant temperature gauge unit A-97 (2-B) Engine coolant temperature sensor A-106 (40-B)Powertrain control module A-107 (40-B)Powertrain control module A-108 (10-B)Transaxle range switch <A/T> A-109 (4) Evaporative emission ventilation solenoid

8-48 DASH PANEL

Connector symbol
--01 thru --52

CONFIGURATION DIAGRAMS - Dash Panel -

B-03

B-04

B-05

B-06

B-07

B-08

B-09

B-10

B-11

B-12

B-02 B-01

B-52 B-50 B-51

Connector color code B : Black Y : Yellow L : Blue G : Green R : Red BR : Brown V : Violet O : Orange GR: Gray Remarks *1: Non-turbo *2: Turbo *3: With theft-alarm system *4: Without theft-alarm system

B-49

B-48

B-47

B-46

B-45X B-44X B-43X B-42X

B-41

B-40

B-39

B-01 (4) Diode (for central door locking system) B-02 (3) Diode (for theft-alarm system) B-03 (2) Clutch pedal position switch B-04 (2) Clutch pedal position switch <Turbo> B-05 (4)*1 Stop light switch <Non-turbo> B-93 (2)*2 Stop light switch <Turbo> B-06 (4) Stop light switch <Turbo> B-07 (33) J/C (1) B-08 (33) J/C (2) B-09 (6) Ignition switch B-10 (6-GR) Column switch B-11 (10) Column switch B-12 (12) Column switch

B-14 (2) B-15 (2) B-16 (8) B-17 (6) B-18 (3-B) B-20 (2) B-22 (4) B-24 (2) B-25 (3) B-26 (14) B-27 (20)

Resistor <with ABS or auto-cruise control system> A/C switch illumination light Blower switch A/C switch Turn signal and hazard flasher unit Fin thermo sensor <Non-turbo> Blower resistor Blower motor Automatic compressor-ECM <Turbo> Automatic compressor-ECM <Non-turbo> Body wiring harness and door wiring harness (right side) combination

CONFIGURATION DIAGRAMS - Dash Panel -

8-49

B-14

B-15

B-16

B-17

B-18

B-20

B-22

B-25

B-24

B-27

B-26

B-28 B-29

B-30

B-38

B-37

B-36

B-35

B-34

B-33

B-32

B-31

B-28 (2) B-29 (26-Y) B-30 (2-R) B-31 (14) B-32 (8) B-33 (4-B) B-34 (2) B-35 (1) B-36 (1-B) B-37 (12) B-38 (16-B) B-39 (7) B-40 (3) B-41 (2-R)

Foot light (right side) Auto-cruise-ECU <Turbo> Air bag module (passengers side) Radio Door lock power relay 1 ABS G sensor <AWD> Cigarette lighter illumination light Cigarette lighter Cigarette lighter Data link connector <Non-turbo> Data link connector Key reminder switch Clock spring Air bag module (drivers side)

B-42X (5) Power window relay B-43X (5) Theft-alarm starter relay <M/T> B-44X (4) Theft-alarm starter relay <A/T> B-45X (5) Theft-alarm horn relay B-46 (2) Foot light (left side) B-47 (20) ETACS-ECU B-48 (20-B)*3 ETACS-ECU <With theft-alarm system> B-48 (16-B)*4 ETACS-ECU <Without theft-alarm system> B-49 (10-B) J/B and body wiring harness combination B-50 (18-B) J/B and body wiring harness combination B-51 (20-B) J/B and body wiring harness combination B-52 (20) Body wiring harness and door wiring harness (left side) combination

8-50

CONFIGURATION DIAGRAMS - Dash Panel -

Connector symbol
--53 thru --92

B-82

B-83

B-53

B-54

B-55 B-56

B-57

B-92

B-84

B-79 B-78 B-77 B-76 B-75 B-74 B-73 B-72

B-71

Remarks *1: M/T *2: A/T *3: FWD *4: AWD

B-69

B-67

B-68

B-66

B-65 B-85

B-62

B-61

B-63

B-64

B-87

B-86

B-53 (26-Y) Engine control module <Turbo> B-54 (16-Y) Engine control module <Turbo> B-55 (12-Y) Engine control module <Turbo> B-56 (22-Y) Engine control module <Turbo> B-57 (4)*1 Starter relay <M/T> B-57 (3)*2 Starter relay <A/T> B-58 (35-B)*3 ABS-ECU <FWD> B-58 (35-L)*4 ABS-ECU <AWD> B-59 (14) Body wiring harness and front wiring harness combination <with ABS> B-61 (26-Y) ELC 4-speed automatic transaxle control module <Turbo> B-62 (16-Y) ELC 4-speed automatic transaxle control module <Turbo> B-63 (22-L) Body wiring harness and control wiring harness combination

B-64 (10-L) Body wiring harness and control wiring harness combination B-65 (4-B) J/B and roof wiring harness combination B-66 (22-B) J/B and instrument panel wiring harness combination B-67 (5) Defogger relay B-68 (5) Blower motor relay B-69 (19-B) J/B and rear wiring harness combination B-71 (22-L) Rear wiring harness and body wiring harness combination B-72 (6-L) Rear wiring harness and body wiring harness combination B-74 (1-B) J/B and front wiring harness combination B-75 (8-B) J/B and front wiring harness combination

CONFIGURATION DIAGRAMS - Dash Panel -

8-51

B-59 <AWD> B-80 B-58 B-81 B-59

B-58

Connector color code B : Black Y : Yellow L : Blue G : Green R : Red BR : Brown V : Violet O : Orange GR: Gray

B-76 (20) B-77 (8) B-78 (1) B-79 (4) B-80 (4)

Front wiring harness and body wiring harness combination Front wiring harness and body wiring harness combination Front wiring harness and body wiring harness combination Roof wiring harness and body wiring harness combination ABS power relay <AWD>

Diode (for ABS circuit) <AWD> Dedicated fuse <with auto-cruise control system> B-83 (11) Remote controlled mirror switch B-84 (8) Rear wiper and washer switch B-85 (60-B) EATX-ECM <Non-turbo (A/T)> B-86 (4) Fuel pump relay <Turbo> B-87 (4) MFI relay <Turbo> B-92 (2) Defroster switch

B-81 (2) B-82 (2)

8-52

CONFIGURATION DIAGRAMS - Instrument Panel and Floor Console -

INSTRUMENT PANEL AND FLOOR CONSOLE

Connector symbol

C-04 C-02 C-03

C-05

C-06

C-07

C-08

C-10

C-11

C-12

C-13

C-01

C-14 C-15

C-16

C-17

C-18

C-27

C-25

C-24

C-28

C-23

C-22

C-21

C-01 (2-B) C-02 (2) C-03 (8) C-04 (17) C-05 (17) C-06 (17) C-07 (10) C-08 (6) C-10 (2-B) C-11 (2) C-12 (2) C-13 (1) C-14 (6) C-15 (4-B)

Front speaker (left side) or no connection Front speaker (left side) or no connection Auto-cruise control main switch Combination meter Combination meter Combination meter Hazard warning switch Defogger switch Front speaker (right side) or no connection Front speaker (right side) or no connection Glove compartment light Glove compartment light switch Overdrive switch <A/T> Heated oxygen sensor (rear)

C-16 (2) C-17 (1) C-18 (21-Y) C-21 (20-B) C-22 (18) C-23 (4) C-24 (22) C-25 (8) C-27 (6) C-28 (3)

Ashtray illumination light Parking brake switch SRS-ECU Instrument panel wiring harness and body wiring harness combination Instrument panel wiring harness and control wiring harness combination Rheostat Instrument panel wining harness and body wiring harness combination Instrument panel wiring harness and front wiring harness combination Fog light switch Diode (for door-ajar warning light circuit)

CONFIGURATION DIAGRAMS - Door -

8-53

DOOR
Connector symbol

D-01

D-02

D-03

D-04

D-05

D-06

D-11

D-12

D-10

D-09

D-08

D-07

Connector color code B : Black Y : Yellow L : Blue G : Green R : Red BR : Brown V : Violet O : Orange GR: Gray

D-01 (2) D-02 (7) D-03 (2) D-04 (9) D-05 (3) D-06 (4)

Power window motor (right side) Door mirror (right side) Door speaker (right side) Power window sub switch Door lock key cylinder switch (right side) Door lock actuator (right side)

D-07 (4) D-08 (3) D-09 (9) D-10 (2) D-11 (2) D-12 (7)

Door lock actuator (left side) Door lock key cylinder switch (left side) Power window main switch Door speaker (left side) Power window motor (left side) Door mirror (left side)

8-54 INTERIOR
Connector symbol

CONFIGURATION DIAGRAMS - Interior -

E-47

E-01

E-02

E-03

E-04

E-05

E-06

E-07

E-08

Connector color code B : Black Y : Yellow L : Blue G : Green R : Red BR : Brown V : Violet O : Orange GR: Gray

Ground cable (front floor lower part)

*2

E-46 E-45 E-44 E-43

Remarks *1: FWD *2: AWD

E-42

E-41

E-40

E-39

E-01 (1) Vanity mirror light (left side) E-02 (4-B) Dome light <with sunroof> E-03 (2) Sunroof motor E-04 (3) Dome light <without sunroof> E-05 (3) Sunroof switch E-06 (10) Sunroof-ECU E-07 (1) Vanity mirror light (right side) E-08 (18) Amplifier E-09 (8-B)*1 Rear wiring harness and fuel wiring harness combination <FWD> E-09 (6-B)*2 Rear wiring harness and fuel wiring harness combination <AWD> E-10 (1-B) Defogger (+) E-11 (2) Door switch (right side) E-12 (4-B) Fuel wiring harness and ABS wheel-speed sensor wiring harness combination <AWD>

E-13 (2-B) E-14 (1-B) E-15 (3-B) E-16 (2) E-17 (3-O) E-18 (7) E-19 (1-B)

Rear speaker (right side) Defogger (--) Rear wiper motor High mounted stop light Rear combination light (right side) Rear combination light (right side) Luggage compartment light switch <without theft-alarm system> or no connection <with theft-alarm system> E-20 (2-B) Liftgate switch <with theft-alarm system> E-21 (2) Liftgate key cylinder switch <with theft-alarm system> E-23 (2-GR) License plate light (right side) E-24 (2-GR) License plate light (left side) E-26 (7) Rear combination light (left side)

CONFIGURATION DIAGRAMS - Interior -

8-55

E-09

E-10 E-11

E-12

E-13

E-14

E-15

E-16

E-17 E-18 E-23 E-19

*2

E-20 E-21
*1

E-24 E-26

E-28 E-29 E-37 E-36 E-35 E-34 E-33 E-32 E-31 E-30

Windshield washer motor <2.0L Engine (Turbo)> E-29 (2) Rear washer motor <2.0L Engine (Turbo)> E-30 (2) Windshield and rear washer fluid level switch <2.0L Engine (Turbo)> E-31 (3-O) Rear combination light (left side) E-32 (2) Rear washer motor <2.0L Engine (Nonturbo)> E-33 (2-GR) ABS wheel-speed sensor (rear: right side) E-34 (2) Luggage compartment light E-35 (2-B) ABS wheel-speed sensor (rear: left side) E-36 (2)*1 Fuel pump <FWD> E-37 (6)*2 Fuel pump and fuel gauge unit <AWD>

E-28 (2-B)

E-37 (3) E-39 (4) E-40 (2-B) E-41 (8)

Fuel gauge unit <FWD> Sub fuel gauge unit <AWD> Rear speaker (left side) Door lock power relay 2 (for keyless entry system) E-42 (20-B) Receiver E-43 (2) Door switch (left side) E-44 (6) Rear wiring harness and liftgate wiring harness combination E-45 (2) Power seat assembly E-46 (2) Seat belt buckle switch E-47 (1) Universal garage door opener

8-78

CIRCUIT DIAGRAMS - Power Distribution System <Non-turbo> -

POWER DISTRIBUTION SYSTEM <NON-TURBO>

CIRCUIT DIAGRAMS - Power Distribution System <Non-turbo> -

8-79

8-80

CIRCUIT DIAGRAMS - Power Distribution System <Non-turbo> -

POWER DISTRIBUTION SYSTEM <NON-TURBO> (CONTINUED)

CIRCUIT DIAGRAMS - Power Distribution System <Non-turbo> -

8-81

8-82

CIRCUIT DIAGRAMS - Power Distribution System <Non-turbo> -

POWER DISTRIBUTION SYSTEM <NON-TURBO> (CONTINUED)

CIRCUIT DIAGRAMS - Power Distribution System <Non-turbo> -

8-83

8-90

CIRCUIT DIAGRAMS - Starting System <Non-turbo> -

STARTING SYSTEM <NON-TURBO> <Vehicles without theft-alarm system>

CIRCUIT DIAGRAMS - Starting System <Non-turbo> -

8-91

STARTING SYSTEM <NON-TURBO> <M/T (Vehicles with theft-alarm system)>

8-96

CIRCUIT DIAGRAMS - Ignition System <Non-Turbo> -

IGNITION SYSTEM <NON-TURBO>

CIRCUIT DIAGRAMS - Ignition System <Non-Turbo> -

8-97

8-100

CIRCUIT DIAGRAMS - Charging System <Non-turbo> -

CHARGING SYSTEM <NON-TURBO>

CIRCUIT DIAGRAMS - Charging System <Non-turbo> -

8-101

8-104

CIRCUIT DIAGRAMS - MFI System <Non-turbo> -

MFI SYSTEM <NON-TURBO>

CIRCUIT DIAGRAMS - MFI System <Non-turbo> -

8-105

8-106

CIRCUIT DIAGRAMS - MFI System <Non-turbo> -

MFI SYSTEM <NON-TURBO> (CONTINUED)

CIRCUIT DIAGRAMS - MFI System <Non-turbo> -

8-107

8-108

CIRCUIT DIAGRAMS - MFI System <Non-turbo> -

MFI SYSTEM <NON-TURBO> (CONTINUED)

CIRCUIT DIAGRAMS - MFI System <Non-turbo> -

8-109

8-110

CIRCUIT DIAGRAMS - MFI System <Non-turbo> -

MFI SYSTEM <NON-TURBO> (CONTINUED)

CIRCUIT DIAGRAMS - MFI System <Non-turbo> -

8-111

8-112

CIRCUIT DIAGRAMS - MFI System <Non-turbo> -

MFI SYSTEM <NON-TURBO> (CONTINUED)

8-122

CIRCUIT DIAGRAMS - Cooling System <Non-turbo-M/T> -

COOLING SYSTEM <NON-TURBO-M/T>

CIRCUIT DIAGRAMS - Cooling System <Non-turbo-M/T> -

8-123

8-144

CIRCUIT DIAGRAMS - Headlight <Vehicles for U.S.> -

HEADLIGHT <Vehicles for U.S.>

CIRCUIT DIAGRAMS - Headlight <Vehicles for U.S.> -

8-145

8-148

CIRCUIT DIAGRAMS -

Taillight, Position Light, Side-marker Light and License Plate Light

TAILLIGHT, POSITION LIGHT, SIDE-MARKER LIGHT AND LICENSE PLATE LIGHT

CIRCUIT DIAGRAMS -

Taillight, Position Light, Side-marker Light and License Plate Light

8-149

8-150

CIRCUIT DIAGRAMS -

Taillight, Position Light, Side-marker Light and License Plate Light

TAILLIGHT, POSITION LIGHT, SIDE-MARKER LIGHT AND LICENSE PLATE LIGHT (CONTINUED)

8-152 FOG LIGHT

CIRCUIT DIAGRAMS - Fog Light -

CIRCUIT DIAGRAMS - Fog Light -

8-153

8-154

CIRCUIT DIAGRAMS -

Dome Light, Foot Light and Luggage Compartment Light

DOME LIGHT, FOOT LIGHT AND LUGGAGE COMPARTMENT LIGHT

CIRCUIT DIAGRAMS -

Dome Light, Foot Light and Luggage Compartment Light

8-155

8-156

CIRCUIT DIAGRAMS -

Dome Light, Foot Light and Luggage Compartment Light

DOME LIGHT, FOOT LIGHT AND LUGGAGE COMPARTMENT LIGHT (CONTINUED)

CIRCUIT DIAGRAMS -

Ignition Key Hole Illumination Light Timer

8-157

IGNITION KEY HOLE ILLUMINATION LIGHT TIMER

8-160 CIRCUIT DIAGRAMS --

Turn-signal Light and Hazard Warning Light

TURN-SIGNAL LIGHT AND HAZARD WARNING LIGHT

CIRCUIT DIAGRAMS - Turn-signal Light and Hazard Warning Light -

8-161

8-162 CIRCUIT DIAGRAMS --

Turn-signal Light and Hazard Warning Light

TURN-SIGNAL LIGHT AND HAZARD WARNING LIGHT (CONTINUED)

8-164 STOP LIGHT

CIRCUIT DIAGRAMS - Stop Light -

CIRCUIT DIAGRAMS - Stop Light -

8-165

8-166

CIRCUIT DIAGRAMS - Back-up Light <Non-turbo> -

BACK-UP LIGHT <NON-TURBO>

8-168

CIRCUIT DIAGRAMS - Horn -

HORN

8-170

CIRCUIT DIAGRAMS - Meter and Gauges <Non-turbo> -

METER AND GAUGES <NON-TURBO>

CIRCUIT DIAGRAMS - Meter and Gauges <Non-turbo> -

8-171

8-172

CIRCUIT DIAGRAMS - Meter and Gauges <Non-turbo> -

METER AND GAUGES <NON-TURBO> (CONTINUED)

CIRCUIT DIAGRAMS - Meter and Gauges <Non-turbo> -

8-173

8-178

CIRCUIT DIAGRAMS -

Brake Warning Light, Oil Pressure Warning Light and Low Fuel Level Warning Light

BRAKE WARNING LIGHT, OIL PRESSURE WARNING LIGHT AND LOW FUEL LEVEL WARNING LIGHT

CIRCUIT DIAGRAMS -

Brake Warning Light, Oil Pressure Warning Light and Low Fuel Level Warning Light

8-179

8-184

CIRCUIT DIAGRAMS - Central Door Locking System -

CENTRAL DOOR LOCKING SYSTEM <Vehicles with keyless entry system>

CIRCUIT DIAGRAMS - Central Door Locking System -

8-185

8-186

CIRCUIT DIAGRAMS - Central Door Locking System -

CENTRAL DOOR LOCKING SYSTEM <Vehicles with keyless entry system> (CONTINUED)

CIRCUIT DIAGRAMS - Central Door Locking System -

8-187

8-188

CIRCUIT DIAGRAMS - Central Door Locking System -

CENTRAL DOOR LOCKING SYSTEM <Vehicles with keyless entry system> (CONTINUED)

CIRCUIT DIAGRAMS - Central Door Locking System -

8-189

8-190

CIRCUIT DIAGRAMS - Power Windows -

POWER WINDOWS

CIRCUIT DIAGRAMS - Power Windows -

8-191

8-192

CIRCUIT DIAGRAMS - Air Conditioning System <Non-turbo-M/T> -

AIR CONDITIONING SYSTEM <NON-TURBO-M/T>

CIRCUIT DIAGRAMS - Air Conditioning System <Non-turbo-M/T> -

8-193

8-194

CIRCUIT DIAGRAMS - Air Conditioning System <Non-turbo-M/T> -

AIR CONDITIONING SYSTEM <NON-TURBO-M/T> (CONTINUED)

CIRCUIT DIAGRAMS - Air Conditioning System <Non-turbo-M/T> -

8-195

8-196

CIRCUIT DIAGRAMS - Air Conditioning System <Non-turbo-M/T> -

AIR CONDITIONING SYSTEM <NON-TURBO-M/T> (CONTINUED)

8-212

CIRCUIT DIAGRAMS - Windshield Wiper and Washer <Non-turbo> -

WINDSHIELD WIPER AND WASHER <NON-TURBO>

CIRCUIT DIAGRAMS - Windshield Wiper and Washer <Non-turbo> -

8-213

8-216

CIRCUIT DIAGRAMS - Rear Wiper and Washer -

REAR WIPER AND WASHER

CIRCUIT DIAGRAMS - Rear Wiper and Washer -

8-217

8-218

CIRCUIT DIAGRAMS - Rear Window Defogger -

REAR WINDOW DEFOGGER

CIRCUIT DIAGRAMS - Rear Window Defogger -

8-219

8-220

CIRCUIT DIAGRAMS - Remote Controlled Mirror -

REMOTE CONTROLLED MIRROR

8-222 RADIO

CIRCUIT DIAGRAMS - Radio -

CIRCUIT DIAGRAMS - Radio -

8-223

8-224

CIRCUIT DIAGRAMS - Radio with Tape Player -

RADIO WITH TAPE PLAYER <Vehicles without Amplifier>

CIRCUIT DIAGRAMS - Radio with Tape Player -

8-225

8-260

CIRCUIT DIAGRAMS - Supplemental Restraint System (SRS) -

SUPPLEMENTAL RESTRAINT SYSTEM (SRS)

CIRCUIT DIAGRAMS - Supplemental Restraint System (SRS) -

8-261

8-274 SUNROOF

CIRCUIT DIAGRAMS - Sunroof -

8A-50

ENGINE ELECTRICAL - Ignition System <Non-turbo> -

KNOCK SENSOR
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation Under Cover Removal and Installation (Refer to GROUP 23A -- Under Cover)

10 Nm 7.4 ft.lbs.

Removal steps 1. Knock sensor connector 2. Knock sensor Caution Do not subject the knock sensor to any shocks.

INSPECTION
KNOCK SENSOR CHECK Refer to GROUP 14A -- Troubleshooting.

FUEL SUPPLY AND ENGINE CONTROL - Fuel Tank -

14F-3

FUEL TANK
REMOVAL AND INSTALLATION
<FWD-Non-turbo>
Pre-removal Operation D Fuel Draining D Reduce the Inner Pressure of Fuel Line and Hose. (Refer to GROUP 14A -- On-vehicle Service.) Post-Installation Operation D Fuel Refilling D Checking for Fuel Leaks

12 8 14 13
34 Nm 25 ft.lbs. 2.5 Nm 1.8 ft.lbs.

11

7 2 4 10 9 5
2.5 Nm 1.8 ft.lbs.

6 1

25 Nm 19 ft.lbs.

Removal steps 1. Fuel tank 2. High-pressure fuel hose 3. Return hose 4. Fuel pump assembly 5. Fuel gauge unit 6. Fuel cut-off valve assembly 7. Vapor hose 8. Fuel tank filler tube cap 9. Filler hose 10. Vapor hose

11. 12. 13. 14.

Fuel tank filler tube protector Reinforcement Fuel tank filler tube assembly Packing

NOTE When replacing the fuel pump assembly or the fuel gauge unit only, it is possible to work from the service holes underneath the rear seat cushion without having to remove the fuel tank. (Refer to P.14F-7.)

14F-4
<FWD-Turbo>

FUEL SUPPLY AND ENGINE CONTROL - Fuel Tank -

Pre-removal Operation D Fuel Draining D Reduce the Inner Pressure of Fuel Line and Hose. (Refer to GROUP 14A -- On-vehicle Service.)

Post-Installation Operation D Fuel Refilling D Checking for Fuel Leaks

13 15 14

34 Nm 25 ft.lbs.

2.5 Nm 1.8 ft.lbs.

12

6 5

10

2.5 Nm 1.8 ft.lbs.

11 7 1

25 Nm 19 ft.lbs.

Removal steps 1. Fuel tank 2. Vapor hose 3. High-pressure fuel hose 4. Return hose 5. Fuel pump assembly 6. Fuel gauge unit 7. Fuel cut-off valve assembly 8. Vapor hose 9. Fuel tank filler tube cap 10. Filler hose 11. Vapor hose

12. 13. 14. 15.

Fuel tank filler tube protector Reinforcement Fuel tank filler tube assembly Packing

NOTE When replacing the fuel pump assembly or the fuel gauge unit only, it is possible to work from the service holes underneath the rear seat cushion without having to remove the fuel tank. (Refer to P.14F-7.)

FUEL SUPPLY AND ENGINE CONTROL - Fuel Tank <AWD>

Pre-removal Operation D Fuel Draining D Reduce the Inner Pressure of Fuel Line and Hose. (Refer to GROUP 14A -- On-vehicle Service.) D Propeller Shaft Removal (Refer to GROUP 16 -- Propeller Shaft.) Post-installation Operation D Propeller Shaft Installation (Refer to GROUP 16 -- Propeller Shaft.) D Fuel Refilling D Checking for Fuel Leaks

14F-5

20 16 19 22 21

10 6
34 Nm 25 ft.lbs.

49 Nm 36 ft.lbs.

7 10 11 12 14 17 18
2.5 Nm 1.8 ft.lbs.

8 8 13 9 4

15 5

25 Nm 19 ft.lbs.

25 Nm 19 ft.lbs.

4
13 Nm 9.4 ft.lbs.

1
49 Nm 36 ft.lbs. 13 Nm 9.4 ft.lbs. 44 Nm 33 ft.lbs.

34 Nm 25 ft.lbs.

Removal Steps 1. Heated oxygen sensor connection 2. Center exhaust pipe 3. Protector 4. Band 5. Fuel tank 6. High-pressure fuel hose 7. Return hose 8. Suction hose 9. Pipe "AA 10. Cap 11. Fuel gauge unit and pump assembly 12. Fuel gauge unit and pipe assembly 13. Tape 14. Vapor hose

15. 16. 17. 18. 19. 20. 21. 22.

Fuel cut-off valve assembly Fuel tank filler tube cap Filler hose Vapor hose Fuel tank filler tube protector Reinforcement Fuel tank filler tube assembly Packing

NOTE When replacing the fuel gauge unit and pump assembly or the fuel gauge unit and pipe assembly only, it is possible to work from the service holes underneath the rear seat cushion without having to remove the fuel tank. (Refer to P.14F-7.)

21A-98

MANUAL TRANSAXLE <NON-TURBO> - Transaxle Assembly -

TRANSAXLE ASSEMBLY
REMOVAL AND INSTALLATION
Pre-removal Operation D Transmission Oil Draining (Refer to P.21A-94.) D Battery Removal D Under Cover Removal (Refer to GROUP 23A -- Under Cover.) Post-installation Operation D Supplying Transmission Oil (Refer to P.21A-94.) D Shift Lever Operation Check D Speedometer Operation Check D Under Cover Installation (Refer to GROUP 23A -- Under Cover.) D Battery Installation

2 3

3.9 Nm 2.9 ft.lbs.

69 Nm 51 ft.lbs.

10 9
74 Nm 54 ft.lbs. 56 Nm 42 ft.lbs.

10
95 Nm 70 ft.lbs.

7
54 Nm 40 ft.lbs.

8
54 Nm 40 ft.lbs.

Removal steps 1. Air cleaner cover and air intake hose assembly 2. Air cleaner element 3. Battery tray 4. Battery tray stay 5. Shift cable and select cable connection 6. Backup light switch connector

AA" AB"

7. Vehicle speed sensor connector 8. Starter motor 9. Rear roll stopper bracket mounting bolts 10. Transaxle mounting bracket mounting nuts D Supporting engine assembly

MANUAL TRANSAXLE <NON-TURBO> - Transaxle Assembly -

21A-99
24

95 Nm 70 ft.lbs. 75 Nm 55 ft.lbs.

23

25

22

18 Nm 13 ft.lbs.

23 11
59-71 Nm 44-52 ft.lbs. 108 Nm 80 ft.lbs. 108 Nm 80 ft.lbs.

20 19

21

54 Nm 40 ft.lbs. 12 Nm 8.7 ft.lbs.

95 Nm 70 ft.lbs.

18

28 Nm 21 ft.lbs. 103 Nm 76 ft.lbs. 39 Nm 29 ft.lbs.

16 12

17

56 Nm*2 41 ft.lbs.*2 69-78 Nm 51-58 ft.lbs.

15

13

88 Nm 58 ft.lbs.

14
Lifting up of the vehicle AC" 11. Tie rod end ball joint and knucklle connection 12. Stabilizer link connection 13. Damper fork AC" 14. Lateral lower arm ball joint and knucklle connection AC" 15. Compression lower arm ball joint and knucklle connection AD" "BA 16. Drive shaft connection "AA 17. Center member assembly AE" 18. Clutch release cylinder connection 19. Front plate 20. Rear plate 21. Transaxle case lower cover AF" 22. Flex plate connecting bolts

88 Nm*1 65 ft.lbs.*1

AF" AF"

23. Transaxle assembly mounting bolts 24. Transaxle mounting 25. Transaxle assembly

Caution *1: Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on the ground in the unladen condition. *2: For tightening locations indicated by the symbol, first tighten temporarily, and then make the final tightening with the entire weight of the engine applied to the vehicle body.

MANUAL TRANSAXLE <NON-TURBO> - Transaxle Control -

21A-95

TRANSAXLE CONTROL
REMOVAL AND INSTALLATION
Pre-removal and Post-installation Operation D Battery Removal and Installation Caution: SRS Be careful not to subject the SRS-ECU to any shocks during removal and installation of the transaxle control cable and shift lever assembly.

3.9 Nm 2.9 ft.lbs.

3 2

13

9
12 Nm 9 ft.lbs.

6 10 12

13 11 14
12 Nm 9 ft.lbs.

9
12 Nm 9 ft.lbs.

12 Nm 9 ft.lbs.

15 17 16
NOTE : Resin clip position

Transaxle control cable assembly removal steps 1. Air cleaner and air intake hose assembly 2. Battery tray and tray stay 3. Shift lever knob 4. Center panel 5. Cup holder assembly 6. Floor console assembly 7. Shift lever panel 8. Console side cover 9. Nut 10. Clips (passenger compartment side) 11. Clips (transaxle side) "BA 12. Shift cable and select cable connection (passenger compartment side) "AA 13. Shift cable and select cable connection (transaxle side)

14. Shift cable and select cable assembly Shift lever assembly removal steps 3. Shift lever knob 4. Center panel 5. Cup holder assembly 6. Floor console assembly 7. Shift lever panel 8. Console side cover 10. Clip (passenger compartment side) "BA 12. Shift cable and select cable connection (passenger compartment side) 15. Shift lever assembly 16. Distance piece 17. Bushing

19A-18

STEERING - Power Steering Gear Box

POWER STEERING GEAR BOX

REMOVAL AND INSTALLATION
<Non-turbo>
Pre-removal Operation D Power Steering Fluid Draining (Refer to P.19A-9.) D Stabilizer Bar Removal (Refer to GROUP 2A -Stabilizer Bar) D Washer Tank Removal (Refer to GROUP 8B -- Windshield Wiper and Washer.) Post-installation Operation D Stabilizer Bar Installation (Refer to GROUP 2A -Stabilizer Bar) D Washer Tank Installation (Refer to GROUP 8B -Windshield Wiper and Washer.) D Power Steering Fluid Supplying (Refer to P.19A-9.) D Power Steering Fluid Line Bleeding (Refer to P.19A-9.) D Steering Wheel Position with Wheels Straight Ahead Checking D Front Wheel Alignment Adjustment (Refer to GROUP 2A -- On-vehicle Service.)

CAUTION: SRS Before removal of steering gear box, refer to GROUP 23B - General Information, center front wheels and remove ignition key. Failure to do so may damage SRS clock spring and render SRS system inoperative, risking serious driver injury.

4
57 Nm* 42 ft.lbs.*

18 Nm 15 Nm 13 ft.lbs. 11 ft.lbs.

9
24-33 Nm 18-24 ft.lbs.

3 8
69 Nm 51 ft.lbs. 24-33 Nm 18-24 ft.lbs.

5
69-78 Nm 51-58 ft.lbs. 69-78 Nm 51-58 ft.lbs.

78-88 Nm 58-65 ft.lbs.

AC"

Removal steps 1. Joint assembly and gear box connecting bolt 2. Power steering pipe connection 3. Cotter pin 4. Tie rod end and knuckle connection 5. Stay (L.H.) 6. Stay (R.H.)

AD"

7. Center member assembly 8. Clamp 9. Gear box assembly

Caution The fasteners marked * should be temporarily tightened before they are finally tightened once the total weight of the engine has been placed on the vehicle body.

STEERING - Power Steering Gear Box

<Turbo>
Pre-removal Operation D Power Steering Fluid Draining (Refer to P.19A-9.) D Stabilizer Bar Removal (Refer to GROUP 2A -Stabilizer Bar)

19A-19

CAUTION: SRS Before removal of steering gear box, refer to GROUP 23B - General Information, center front wheels and remove ignition key. Failure to do so may damage SRS clock spring and render SRS system inoperative, risking serious driver injury.

Post-installation Operation D Stabilizer Bar Installation (Refer to GROUP 2A -Stabilizer Bar) D Drive-belt Tension Adjustment (Refer to GROUP 9A -- On-vehicle Service.) D Power Steering Fluid Supplying (Refer to P.19A-9.) D Power Steering Fluid Line Bleeding (Refer to P.19A-9.) D Steering Wheel Position with Wheels Straight Ahead Checking D Front Wheel Alignment Adjustment (Refer to GROUP 2A -- On-vehicle Service.)

4 6 1 17--19 ft.lbs.
23-26 Nm

18 Nm 13 ft.lbs.

24-33 Nm 18-24 ft.lbs.

24-33 Nm 18-24 ft.lbs.

AA" AB"

AC"

Removal steps 1. Brake fluid reservoir assembly 2. A/C compressor 3. Joint assembly and gear box connecting bolt 4. Power steering pipe connection 5. Cotter pin 6. Tie rod end and knuckle connection

19A-20

STEERING - Power Steering Gear Box

57 Nm* 42 ft.lbs.*

9 9 7
78-88 Nm 58-65 ft.lbs. 69-78 Nm 51-58 ft.lbs.

11

12 15 Nm

11 ft.lbs.

10
69 Nm 51 ft.lbs.

AD"

Removal steps 7. Stay (L.H.) 8. Stay (R.H.) 9. Centermember assembly 10. Clamp 11. Gear box assembly 12. Return tube

Caution The fasteners marked * should be temporarily tightened before they are finally tightened once the total weight of the engine has been placed on the vehicle body.

REMOVAL SERVICE POINTS

AA" BRAKE FLUID RESERVOIR ASSEMBLY REMOVAL Disconnect the brake fluid level sensor connector and remove the brake fluid reservoir assembly from the dash panel with the hose still attached. NOTE Place the removed reservoir assembly in a place where it will not be a hindrance when removing and installing the power steering gear box, and tie it with a cord.