Le Tourneau Catalog

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INTRODUCTION LTI DRILLING SYSTEMS
D IRECT D RIVE TOP DRIVE

DRAWWORKS MUD PUMPS RELATED DRILLING EQUIPMENT PUMP PACKAGES LTI POWER SYSTEMS AC ELECTRICAL DRILLING EQUIPMENT DC ELECTRICAL DRILLING EQUIPMENT DRILLING CONTROL SYSTEMS FABRICATED ENCLOSURES LTI DRILLING PACKAGES LTI
L IGhTNING R IG
MASTS AND SUBS REPLACEMENT PARTS AND SERVICE
Visit our Web site at www.letourneautechnologies.com
LETOURNEAU TEChNOLOGIES. MANY RESOURCES.
An intense dedication to building equipment and systems with leading-edge technology, high performance, and unparalleled strength and reliability. This is what distinguishes each of the companies within LeTourneau Technologies, Inc. (LTI). And, what makes each a leader in its respective industry.
ONE hIGh-PERFORMANCE STANDARD.

Together, LTI Drilling Systems and LTI Power Systems comprise an unmatched resource for the support of productive drilling. LTI Drilling Systems top drives, drawworks, mud pumps, and related drilling equipment set the standard for advanced design, tough construction, high performance, low maintenance, and long product life. And LTI Power Systems delivers the most advanced electrical products and systems to the market, offering high-reliability drives, motors, and control systems engineered and built specifically for the drilling application.
Drilling equipment and systems innovative enough to carry the LeTourneau name. Thats what youll find from the companies of LTI. And, what youll find within the pages of this catalog.
LTI DRILLING SYSTEMS.
Drilling is a tough job that demands the highest performing, most reliable equipment. Thats why LTI Drilling Systems engineers and builds equipment that meets the requirements of even the most challenging drilling applications.
SETTING THE INDUSTRY STANDARD FOR PERFORMANCE AND LONG LIFE.

Our gearless top drives are unmatched for high-torque performance and long life. Our drawworks have 90% fewer moving parts than competitive models, for inherently lower maintenance, and more uptime. And our balanced crankshafts featured on our mud pumps keep them working long after the competitions have quit. In addition, LTI rotary tables, traveling blocks, and replacement crankshafts set the industry standard for reliability and ease of maintenance.
Equipment and systems built for one purpose: advanced drilling performance. Its the mission and focus of the people at LTI Drilling Systems.
Visit our Web site at www.lti-drilling.com
D IRECT D RIVE TOP DRIVE
DDTD-750
DirectDrive Top Drive systems from
LTI Drilling Systems establish a whole
new standard for performance and
reliability. The key to the LTI DirectDrive
Top Drive is its patented AC electric
motor design, which
has no gearbox, eliminating
associated gear and bearing
problems. The result is a low-
maintenance, high-performance,
high-reliability top drive that meets or
exceeds industry standards for high-
torque drilling applications.

DirectDrive Top Drive System. No-gearbox design and high-torque performance.
A FULLY INTEGRATED SYSTEM.

Available in 250-, 350-, 500-, 750-, and 1000-ton models, LTI DirectDrive Top Drive systems include everything necessary to improve drilling efficiency, performance, and reliability. These systems offer the industrys highest level of torque for optimized drilling performance, while its redundant speed sensing capability provides for increased operational reliability. Built solid to meet the demands of the deepest drilling applications, each DirectDrive Top Drive system is manufactured and tested to API 8C PSL1 standards. The system includes:
Counterbalance system Through-shaft design AC drilling motor from LTI Power Systems Integral disc brake system Motor cooling system
Hydraulic rotary head system with locking clamps Pipe handling system featuring 360 rotational capacity IBOP system Electrical / control service loop kit
Derrick termination kit Top drive dolly Block dolly Elevator links
AC MOTORS DELIVER UNMATCHED PERFORMANCE.

Delivering the highest level of torque in their class, the LTI Power Systems motors used in DirectDrive Top Drives also provide unparalleled reliability. High density magnetic steel and windings put more copper in the slot, and deliver up to twice the peak torque as conventional AC motors, from zero rpm through rated rpm. These motors also include more copper and iron content. This provides additional thermal mass, allowing them to withstand the higher temperatures associated with continuous operation. All together, DirectDrive Top Drive systems have established a new standard in drilling performance, reliability, and maintainability.
LTI DirectDrive Top Drive Specifications LTI DirectDrive

Model DDTD-250 DDTD-350* DDTD-500 DDTD-750 DDTD-1000
Hoisting capacity Drilling capacity Direct drive variable AC motor performance **
250 short tons 250 short tons 20,000 ft-lbs Continuous Torque; 0-115 rpm 30,000 ft-lbs Intermittent Torque; 0-115 rpm
350 short tons 350 short tons 30,000 ft-lbs Continuous Torque; 0-115 rpm 60,000 ft-lbs Intermittent Torque; 0-115 rpm 15,000 ft-lbs 45,000 ft-lbs 3" 15,000 psi 35,000 lbs
22' w/96" elevator bails
500 short tons 500 short tons 42,500 ft-lbs Continuous Torque; 0-115 rpm 80,000 ft-lbs Intermittent Torque; 0-115 rpm 35,000 ft-lbs 80,000 ft-lbs 3" 15,000 psi 43,500 lbs 7' x 5'
750 short tons 750 short tons 72,000 ft-lbs Continuous Torque; 0-116 rpm 100,000 ft-lbs Intermittent Torque; 0-118 rpm 57,000 ft-lbs 110,000 ft-lbs 4" 15,000 psi 65,000 lbs 8.2' x 5'
1000 short tons 750 short tons 94,000 ft-lbs Continuous Torque; 0-112 rpm 130,000 ft-lbs. Intermittent Torque; 0-118 rpm 65,000 ft-lbs 110,000 ft-lbs 4" 15,000 psi 105,000 lbs
Continuous HP Static brake capacity Pipe clamp capacity Mud passage @7500 psi IBOPs, remote-actuated upper & manual-actuated lower Hook weight Height Width x depth
430 from 120-240 rpm 630 from 120-240 rpm 930 from 120-240 rpm 1590 from 120-240 rpm 2075 from 120-240 rpm
15,000 ft-lbs 32,000 ft-lbs 3" 15,000 psi 30,000 lbs

26' w/108"elevator bails 28' w/120" elevator bails
6' x 5'
6' x 5'
9.4' x 6.8'
All specifications are subject to change. Information important to a particular application should be verified by LTI Drilling Systems. * Some specifications reflect calculated values. ** All torque data is based on the combined performance of LTI Power Systems variable frequency drive and AC motor.
DDTD-750 A unique feature of the DirectDrive system allows drilling fluids to pass through the hollow shaft of the AC motor.
DRAWWORKS
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Like every piece of drilling equipment LTI Drilling Systems manufactures, our drawworks are engineered for unmatched reliability, high performance, and cost efficiency. Whether the job calls for our advanced AC geardriven drawworks, or a conventional chain-driven model, youll find the features, safety assurance, and low maintenance you expect from LTI. And LTI offers an input rating of up to 9000 hp, and static hook load capacity of 2.5 million pounds.
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LTI Drilling Systems drawworks. Choice of AC gear-driven or chain-driven models.
ADVANCED AC GEAR-DRIVEN DRAWWORkS

LTI AC gear-driven drawworks represent the leading edge of technology, offering new standards of drilling performance, safety, and reliability. The combination of both cost and operational efficiency with a smaller footprint, less weight, and reduced noise and vibration further adds to the advantage provided by these solid machines. Offered in a choice of 550k, 750k, 1000k, 1500k, and 2000k hook load models (see chart on following page), these advanced systems feature an LTI-engineered braking system for increased safety, including an emergency brake, and regenerative system. Higher operational speeds are achieved in all models through their exclusive use of Variable Frequency Drive (VFD) AC motors. In addition, LTI AC gear-driven drawworks require fewer utilities for installation and fewer spare parts.
CONVENTIONAL CHAIN-DRIVEN DRAWWORkS

LTI offers three models (see chart on following page), ranging from the LDW3000 (3000 input hp) to the LDW4500 (4500 input hp). Hoisting power is provided by a two- or three-motor drive system which can either be variable-frequency AC or SCR-controlled DC. Plus, LTI chain-driven drawworks are equipped with a robust disc brake system featuring hydraulically applied service brake calipers as well as spring-actuated emergency/parking brake calipers for fail-safe operation. This brake system offers superior performance versus conventional band brakes. All LTI chain-driven drawworks come mounted on oilfield-type skids with provisions for crane lifting and easy tailboard loading onto transport trucks or rig structures.
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AC GEAR-DRIVEN DRAWWORkS PERFORMANCE SPECIFICATIONS

Drawworks Model LDW550k LDW750k Hook Load (Lbs.) 550,000 455,000 700,000 575,000 1,000,000 LDW1000k 860,000 715,000 1,500,000 LDW1500k 1,330,000 1,150,000 2,000,000 LDW2000k 1,810,000 1,610,000 No. of Lines Drum Size (inches) Motor Brand 10 8 10 8 12 10 8 14 12 10 16 14 12 42 x 72/82 LTI 36 x 72 LTI 30 x 56-1/4 LTI 25 x 49 27 x 56-1/4 LTI LTI
CONVENTIONAL CHAIN-DRIVEN DRAWWORkS PERFORMANCE SPECIFICATIONS

Hook Load (kips) MODEL Low Clutch High Clutch Low Transmission High Transmission Low Transmission High Transmission 1000 730 360 260 Horsepower
No. of Lines
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Drilling Depth Range
LDW3000*
1210 1400 1582 1392
880 1000 1140 1008 1165 1313 1448 1035 1201 1340 1483
435 505 570 447 517 582 642 568 660 736 814
315 365 413 323 374 422 465 343 398 444 491
3000
10 12 14 10 12 14 16 10 12 14 16
16,000-30,000
LDW3000* HEAVY DUTY
1609 1814 2000 1714 1989 2220 2455
3000
16,000-30,000
LDW4500**
4500
20,000-40,000
*Hook loads based on second layer. **Hook loads based on third layer.
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MUD PUMPS
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For solid, reliable performance on the
job, you can count on mud pumps
from LTI Drilling Systems.
All mud pumps feature an exclusive,
power-balanced, single-piece forged
steel crankshaft for extra smooth
operation. A welded steel power frame.
Forged alloy steel pinions
and gears. Triple-redundant power end
lubrication. And full-pressure
testing at our million-dollar quality
control facility prior to delivery.

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Mud Pumps from LTI Drilling Systems. Built for performance and reliability.
SOLID PERFORMANCE FROM EVERY FEATURE.

For maximum deep-drilling performance and efficiency, LTI mud pumps offer the highest discharge flow rates of any mud pumps on the market up to 47 percent higher than the closest competitor. Plus, the most impressive power-to-weight ratios and the smallest footprints in the industry. On most pumps, we furnish fluid end modules to match your existing inventory, and we take pride in our ability to provide complete pump packages; including top-or rear-mount AC or DC electric drive, controls, manifolds, piping, and accessories, installed on a heavy-duty skid or trailer mounted for portability.
pumps mounted on an integral skid, the LTI mud pump comes mounted on a heavy-duty oilfield skid for easy mobility and superior alignment capability, significantly reducing component wear from increased internal stresses.
and quiet operation, while heat treatment maximizes strength and durability.
TRIPLE-REDUNDANT POWER END LUBRICATION. BALANCED FORGED ALLOY STEEL CRANkSHAFT.

Available only on pumps manufactured by LTI Drilling Systems, the power-balancing crankshaft dramatically reduces noise and vibration and extends bearing and crankshaft life. Rather than using a multi-piece bolted component, the LTI crankshaft features one-piece, forged and fabricated construction, heat-treated for maximum durability. Its completely repairable to help minimize operating expense, and its eccentric bearings are lubricated via drilled internal passagewaysa longevity feature available only on mud pumps from LeTourneau Technologies Drilling Systems. LTI's triple-redundant, filtered lubrication system includes internal gravity/splash plus internal/external force-feeding of most power end bearings and upper/lower crosshead slides. For fail-safe protection even at very low operating speeds, the system includes a gear-driven mechanical pump off the main gear and a second pump driven by an electric motor.
FLUID END MODULES.

LTI manufactures fluid modules in one- or two-piece configurations using quenched and tempered forged steel material. In most cases, we can furnish fluid end modules compatible with the mud pump brands you already use, eliminating the need to stock extra spares. All fluid end expendables are on-the-shelf parts, readily available from domestic and international sources, further minimizing any need for additional stocking.
WELDED STEEL POWER FRAME.

The LTI power frame is unmatched for performance, reliability and sheer toughness. Designed for discharge pressures as high as 7500 psi, its an independent, precision fabricated structure of double-wall welded steel, with stiffeners and gussets for added strength and durability. As opposed to
FORGED ALLOY STEEL PINIONS AND GEARS.

Double helix or herringbone gear sets provide outstanding load transmission
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MODIFIED-BUTTRESS THREADED CYLINDER HEADS AND VALVE COVERS.

For quick and easy access to valves and liners, LTI pioneered modifiedbuttress thread locks.
AND CROSS.
Made of forged, heat-treated steel for maximum ruggedness, LTI discharge manifolds are designed to provide reliable connections and easy module maintenance. Theyre available in working pressures of 5000 and 7500 psi, and in various flange outlet configurations with clean-out strainers. On LTI pumps, the singlepiece trepanned manifold mounts directly to the front or back of the fluid ends to eliminate connections between the discharge modules.
FULL-PRESSURE TESTING FOR SOLID PEACE-OF-MIND.

Quality assurance means peace of mind. The kind of reassurance that comes with knowing youre dealing with the worlds leader in reliable drilling equipment. When you purchase an LTI mud pump, it just comes with the territory. Prior to shipping, every LTI mud pump is full-pressure tested to ensure performance is to spec. Rigorous testing takes place in our milliondollar specialized facility which is part of our 150,000 square foot manufacturing complex in Houston, Texas. Here, our laboratory can test pumps at inputs of up to 3,000 horsepower (2,237 kW) or discharge pressures as great as 7,500 psi (527 kg/cm), using AC or DC drive. Beyond standard testing, LTI can also perform any specialized testing you may require. From the day you put your mud pump into service, you can be sure it will meet, even exceed, your performance expectations.
SUPER NUTS ON MAIN BEARING CAP.

Used in lieu of hex nuts, super nuts eliminate the need for special tools that are not commonly available on drilling rigs.
STEEL CONNECTING RODS.

LTIs rolled-plate, low carbon steel connecting rods maintain precise alignment between crankshaft and crosshead under maximum load. These rods feature doublerow cylindrical roller bearings in the crosshead end and single-row cylindrical bearings in the crankshaft end, minimizing wear and friction under severe operating conditions.
DISCHARGE MANIFOLD
LTI has a state-of-the-art Mud Pump testing facility.
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WH-SERIES PumP DImEnSIonS

NOTE: ALL DIMENSIONS ARE BARE PUMP ONLY. HEIGHTS DO NOT INCLUDE SkID HEIGHT.
Classification Pump Model Pump Type Height, Floor to Center of Suction, in (mm) Height, Floor to Center of Discharge, in (mm) Height, Floor to Center of Input Shaft, in (mm) Overall Length, in (mm) Width Over Frame, in (mm) Width Over Pinion, in (mm) Height, Floor to top of Gear Case, in (mm) Height Over Fluid Cylinders, in (mm) Pinion keyway, in (mm) - Width - Depth - Length Pinion (Input) Shaft Diameter, in (mm) Max. Input HP (kW) Rated Pump Strokes Per Minute Stroke, in (mm) Max. Working Pressure of Standard Modules psi (kg/cm2) Internal Gear Ratio Piston Rod API Number Suction Connection, in Discharge Connection Size, API Flange Size (in)/Pressure (psi) Valve Pot API Number Approx. Weight, Less Skid, lbs (kgs)
WH-1000 WH-1312 Triplex Piston 1-1/16 (27.0) 31 (787.4) 38-3/4 (984.3) 165-7/8 (4,213.2) 62 (1,574.8) 78 (1,981.2) 53-11/16 (1,363.7) 44 (1,117.6)
WH-1611
Triplex Piston
WH-1612
Triplex Piston 2-3/8 (60.3) 43-1/8 (1,095.4) 40-5/8 (1,031.9) 178-1/2 (4,533.9) 70-1/2 (1,790.7) 92-5/8 (2,352.7) 53-1/2 (1,358.9) 61-1/4 (1,558.8)
WH-2000
Triplex Piston 2-3/8 (60.3) 43-1/8 (1,095.4) 40-5/8 (1,031.9) 178-1/2 (4,533.9) 70-1/2 (1,790.7) 92-5/8 (2,352.7) 53-1/2 (1,358.9) 61-1/4 (1,558.8)
WH-2214
Triplex Piston 4-3/4 (120.7) 43-5/8 (1,108.1) 44-5/8 (1,133.5) 206 (5,232.4) 71-3/4 (1,822.5) 95 (2,413.0) 61-1/16 (1,551.0) 61-3/4 (1,568.5)
Triplex Piston
1/8 (3.2) 25-3/4 (654.1) 33-1/2 (850.9) 135 (3,429.0) 57-1/4 (1,454.2) 77-1/4 (1,962.2) 47 (1,193.8) 35-1/8 (892.2)
2-3/8 (60.3) 43-1/8 (1,095.4) 40-5/8 (1,031.9) 178-1/2 (4,533.9) 70-1/2 (1,790.7) 92-5/8 (2,352.7) 53-1/2 (1,358.9) 61-1/4 (1,558.8)
1-3/4 (44.5) 7/8 (22.2) 10 (254.0) 6-3/4 (171.5) 1,000 (746) 160 10 (254.0)
2 (50.8) 3/4 (19.0) 10-3/4 (273.1) 8-1/2 (215.9) 1,300 (969) 130 12 (304.8)
2 (50.8) 3/4 (19.0) 10-3/4 (273.1) 8-1/2 (215.9) 1,600 (1,193) 130 11 (279.4)
2 (50.8) 3/4 (19.0) 10-3/4 (273.1) 8-1/2 (215.9) 1,600 (1,193) 120 12 (304.8)
2 (50.8) 3/4 (19.0) 10-3/4 (273.1) 8-1/2 (215.9) 2,000 (1,491) 140 12 (304.8)
2 (50.8) 3/4 (19.0) 11-15/16 (303.2) 8-1/2 (215.9) 2,200 (1,641) 120 14 (355.6)
5,000 (351.5) 4.32 SA-4 8
5,000 (351.5) 4.43 SA-4 10
5,000 (351.5) 7,500 (52) 4.4 SA-4
5,000 (351.5) 7,500 (527.3) 4.41 SA-4 10
5,000 (351.5) 7,500 (527.3) 4.41 SA-4 10
7,500 (527.3) 4.84 SA-4 12
10
4 / 5,000 6 23,400 (10,614)
5 / 5,000 6 36,500 (16,556)
5 / 5,000 5 / 10,000 7 (5,000 psi) 6 (7,500 psi)
5 / 5,000 5 / 10,000 7 (5,000 psi) 6 (7,500 psi) 42,500 (19,278)
5 / 5,000 5 / 10,000 7 (5,000 psi) 6 (7,500 psi) 43,500 (19,731)
5 / 10,000 6 66,500 (30,164)

NA = Not Applicable
42,500 (19,278)
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WH-SERIES PumP PERfoRmancE Data
WH-1000 Triplex Piston Model Continuous Duty Performance Data

Stroke, in (mm): 10 (254.0) Gear Ratio: 4.32 160 1,000 (746) STROkES PER MINUTE MAXIMUM INPUT HP (kW) RATING* LINER SIZE inches (mm) 7 (177.8) 6-1/2 (165.1) 6 (152.4) 5-1/2 (139.7) 5 (127.0) 4-1/2 (114.3) 4 (101.6) DISCHARGE PSI (kg/cm2) 1,929 (135.6) 2,237 (157.3) 2,626 (184.6) 3,125 (219.7) 3,781 (265.8) 4,668 (328.2) 5,000 (351.5) GAL (L) PER REVOLUTION 4.998 (18.917) 4.309 (16.311) 3.672 (13.898) 3.085 (11.679) 2.550 (9.652) 2.065 (7.818) 1.632 (6.177) 800 (3,027) 690 (2,610) 588 (2,224) 494 (1,869) 408 (1,544) 330 (1,251) 261 (988) 700 (2,649) 603 (2,284) 514 (1,946) 432 (1,635) 357 (1,351) 289 (1,095) 228 (865) 140 875 (652)
Rated HP (kW): 1,000 (746) @ 160 spm 120 750 (559) 100 625 (466) 80 500 (373) 60 375 (280)
OUTPUT GAL (L) PER MINUTE** 600 (2,270) 517 (1,958) 441 (1,668) 370 (1,402) 306 (1,158) 248 (938) 196 (741) 500 (1,892) 431 (1,631) 367 (1,390) 309 (1,168) 255 (965) 207 (782) 163 (618) 400 (1,514) 345 (1,305) 294 (1,112) 247 (934) 204 (772) 165 (625) 131 (494) 300 (1,135) 259 (979) 220 (834) 185 (701) 153 (579) 124 (469) 98 (371)
* Based on 90% mechanical efficiency **Based on 100% volumetric efficiency

Stroke, in (mm): 12 (304.8) Gear Ratio: 4.43 130 1,300 (969) STROkES PER MINUTE MAXIMUM INPUT HP (kW) RATING* LINER SIZE inches (mm) 7 (177.8) 6-1/2 (165.1) 6 (152.4) 5-1/2 (139.7) 5 (127.0) DISCHARGE PSI (kg/cm2) 2,572 (180.8) 2,983 (209.7) 3,501 (246.1) 4,166 (292.9) 5,000 (351.5) GAL (L) PER REVOLUTION 5.998 (22.701) 5.171 (19.574) 4.406 (16.678) 3.703 (14.014) 3.060 (11.582) 780 (2,951) 672 (2,545) 573 (2,168) 481 (1,822) 398 (1,506) 660 (2,497) 569 (2,153) 485 (1,835) 407 (1,542) 337 (1,274) 110 1,100 (820)
Rated HP (kW): 1,300 (969) @ 130 spm 90 900 (671) 70 700 (522) 50 500 (373) 30 300 (224)
OUTPUT GAL (L) PER MINUTE** 540 (2,043) 465 (1,762) 397 (1,501) 333 (1,261) 275 (1,042) 420 (1,589) 362 (1,370) 308 (1,168) 259 (981) 214 (811) 300 (1,135) 259 (979) 220 (834) 185 (701) 153 (579) 180 (681) 155 (587) 132 (500) 111 (420) 92 (347)
* Based on 90% mechanical efficiency ** Based on 100% volumetric efficiency Liner is induction-hardened, therefore liner life is reduced

Stroke, in (mm): 11 (279.4) Gear Ratio: 4.41 130 1,600 (1,193) STROkES PER MINUTE MAXIMUM INPUT HP (kW) RATING* LINER SIZE inches (mm) 7-1/2 (190.5) 7 (177.8) 6-1/2 (165.1) 6 (152.4) 5-1/2 (139.7) 5 (127.0) 4-1/2 (114.3) DISCHARGE PSI (kg/cm2)# 3,008 (211.5) 3,453 (242.8) 4,005 (281.6) 4,700 (330.5) 5,594 (393.3) 6,769 (475.9) 7,500 (527.3) GAL (L) PER REVOLUTION 6.311 (23.888) 5.498 (20.809) 4.740 (17.943) 4.039 (15.288) 3.394 (12.846) 2.805 (10.617) 2.272 (8.600) 820 (3,106) 715 (2,705) 616 (2,333) 525 (1,988) 441 (1,670) 365 (1,380) 295 (1,118) 757 (2,867) 660 (2,497) 569 (2,153) 485 (1,835) 407 (1,542) 337 (1,274) 273 (1,032) 120 1,477 (1,108)
Rated HP (kW): 1,600 (1,193) @ 130 spm 110 1,354 (1,023) 100 1,231 (937) 90 1,108 (852) 80 985 (767)
OUTPUT GAL (L) PER MINUTE** 694 (2,628) 605 (2,289) 521 (1,974) 444 (1,682) 373 (1,413) 309 (1,168) 250 (946) 631 (2,389) 550 (2,081) 474 (1,794) 404 (1,529) 339 (1,285) 280 (1,062) 227 (860) 568 (2,150) 495 (1,873) 427 (1,615) 364 (1,376) 305 (1,156) 252 (956) 204 (774) 505 (1,911) 440 (1,665) 379 (1,436) 323 (1,223) 272 (1,028) 224 (849) 182 (688)
* Based on 90% mechanical efficiency ** Based on 100% volumetric efficiency # Pressures greater than 5,000 psi require high-pressure fluid ends Liner is induction-hardened, therefore liner life is reduced
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WH-SERIES PumP PERfoRmancE Data

WH-1612 Triplex Piston Model: Continuous Duty Performance Data
Rated HP (kW): 1,600 (1,193) @ 120 spm 100 1,333 (994) 90 1,200 (895) 80 1,067 (795) 70 933 (696)
OUTPUT GAL (L) PER MINUTE** 688 (2,606) 600 (2,270) 517 (1,958) 441 (1,668) 370 (1,402) 306 (1,158) 248 (938) 620 (2,346) 540 (2,043) 465 (1,762) 397 (1,501) 333 (1,261) 275 (1,042) 223 (844) 551 (2,085) 480 (1,816) 414 (1,566) 353 (1,334) 296 (1,121) 245 (927) 198 (751) 482 (1,824) 420 (1,589) 362 (1,370) 308 (1,168) 259 (981) 214 (811) 174 (657)
WH-2000 Triplex Piston Model: Continuous Duty Performance Data

Rated HP (kW): 2,000 (1,491) @ 140 spm 120 1,714 (1,278) 110 1,571 (1,172) 100 1,429 (1,065) 90 1,286 (959)
OUTPUT GAL (L) PER MINUTE** 826 (3,127) 720 (2,724) 621 (2,349) 529 (2,002) 444 (1,682) 367 (1,390) 297 (1,126) 757 (2,867) 660 (2,497) 569 (2,153) 485 (1,835) 407 (1,542) 337 (1,274) 273 (1,032) 688 (2,606) 600 (2,270) 517 (1,958) 441 (1,668) 370 (1,402) 306 (1,158) 248 (938) 620 (2,346) 540 (2,043) 465 (1,762) 397 (1,501) 333 (1,261) 275 (1,042) 223 (844)

Stroke, in (mm): 14 (355.6) Gear Ratio: 4.84 120 2,200 (1,641) STROkES PER MINUTE MAXIMUM INPUT HP (kW) RATING* LINER SIZE inches (mm) 7-1/2 (190.5) 7 (177.8) 6-1/2 (165.1) 6 (152.4) 5-1/2 (139.7) 5 (127.0) DISCHARGE PSI (kg/cm2) 3,521 (247.5) 4,042 (284.2) 4,687 (329.6) 5,501 (386.6) 6,547 (460.3) 7,500 (527.3) GAL (L) PER REVOLUTION 8.032 (30.403) 6.997 (26.484) 6.033 (22.836) 5.141 (19.458) 4.320 (16.350) 3.570 (13.512) 964 (3,649) 840 (3,178) 724 (2,741) 617 (2,335) 518 (1,962) 428 (1,622) 884 (3,345) 770 (2,914) 664 (2,512) 565 (2,141) 475 (1,799) 393 (1,486) 110 2,017 (1,504)
Rated HP (kW): 2,200 (1,641) @ 120 spm 100 1,833 (1,367) 90 1,650 (1,230) 80 1,467 (1,094) 70 1,283 (957)
OUTPUT GAL (L) PER MINUTE** 803 (3,041) 700 (2,649) 603 (2,284) 514 (1,946) 432 (1,635) 357 (1,351) 723 (2,737) 630 (2,384) 543 (2,055) 463 (1,751) 389 (1,472) 321 (1,216) 643 (2,432) 560 (2,119) 483 (1,827) 411 (1,557) 346 (1,308) 286 (1,081) 562 (2,128) 490 (1,854) 422 (1,599) 360 (1,362) 302 (1,145) 250 (946)
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W-SERIES PumP DImEnSIonS
Classification Pump Model Pump Type Height, Floor to Center of Suction, in (mm) Height, Floor to Center of Discharge, in (mm) Height, Floor to Center) of Input Shaft, in (mm) Overall Length, in (mm) Width Over Frame, in (mm) Width Over Pinion, in (mm) Height, Floor to top of Gear Case, in (mm) Height Over Fluid Cylinders, in (mm) Pinion keyway, in (mm) - Width - Depth - Length Pinion (Input) Shaft Diameter, in (mm) Max. Input HP (kW) Rated Pump Strokes Per Minute Stroke, in (mm)
W-446 SF
W-1100 Triplex Piston 1-1/16 (27.0) 31 (787.4) 38-3/4 (984.3) 165-7/8 (4,213.2) 62 (1,574.8) 78 (1,981.2)
W-1712 Triplex Piston 4-3/4 (120.7) 43-5/8 (1,108.1) 44-5/8 (1,133.5) 206 (5,232.4) 71-3/4 (1,822.5) 95 (2,413.0)
W-1714 Triplex Piston 4-3/4 (120.7) 43-5/8 (1,108.1) 44-5/8 (1,133.5) 206 (5,232.4) 71-3/4 (1,822.5) 95 (2,413.0) 61-1/16 (1,551.0) 61-3/4 (1,568.5)
W-2214 Triplex Piston 4-5/8 (117.5) 48-3/4 (1,238.3) 45-7/8 (1,165.2) 226 (5,740.4) 81-5/8 (2,073.3) 105 (2,667.0) 63-3/16 (1,605.0) 67-1/2 (1,714.5)
W-2215 Triplex Piston 4-5/8 (117.5) 48-3/4 (1,238.3) 45-7/8 (1,165.2) 226 (5,740.4) 81-5/8 (2,073.3) 105 (2,667.0) 63-3/16 (1,605.0) 67-1/2 (1,714.5)
W-3000 Triplex Piston 10-1/2 (266.7) 53-1/16 (1,347.8) 54-3/4 (1,390.7) 242 (6,146.8) 94-1/2 (2,400.3) 125 (3,175.0) 74-1/2 (1,892.3) 70-3/4 (1,797.1)
Triplex Piston
10-1/2 (266.7) 31-1/2 (800.1) 12-1/4 (311.2) 96 (2,438.4) 38-5/8 (981.1) 48-9/16 (1,233.5) 42-5/8 (1,082.7) 39 (990.6)
53-11/16 (1,363.7) 61-1/16 (1,551.0) 44 (1,117.6) 61-3/4 (1,568.5)
7/8 (22.2) 5/16 (7.9) 6-1/4 (158.8) 3-3/4 (95.3) 440 (328) 300 6 (152.4)
2 (50.8) 3/4 (19.0) 10-3/4 (273.1) 8-1/2 (215.9) 1,100 (820) 140 10 (254.0)
2 (50.8) 3/4 (19.0) 11-15/16 (303.2) 8-1/2 (215.9) 1,700 (1,268) 120 12 (304.8)
2 (50.8) 3/4 (19.0) 11-15/16 (303.2) 8-1/2 (215.9) 1,700 (1,268) 110 14 (355.6)
2 (50.8) 3/4 (19.0) 13 (330.2) 9-3/4 (247.6) 2,200 (1,641) 110 14 (355.6)
2 (50.8) 3/4 (19.0) 13 (330.2) 9-3/4 (247.6) 2,200 (1,641) 110 15 (381.0)
3 (76.2) 1-5/8 (41.3) 15 (381.0) 11-3/4 (298.4) 3,000 (2,237) 100 16 (406.4)
Max. Working Pressure 3,000 (210.9) of Standard Modules psi (kg/cm2) (527.3) Internal Gear Ratio Piston Rod API Number Suction Connection, in Discharge Connection Size, API Flange Size (in)/Pressure (psi) Valve Pot API Number Approx. Weight, Less Skid, lbs (kgs)
4.53
5,000 (351.5) 4.43 SA-4 10
7,500 (527.3) 4.84 SA-4 12
7,500 (527.3) 4.84 SA-4 12
7,500 (527.3) 4.82 SA-4 12
7,500 (527.3) 4.82 SA-4 12
7,500 4.36 SA-4 12
SA-4 6
3/5,000 4 7,400 (3,357)
5 / 5,000 6 30,800 (13,971)
5 / 10,000 6 67,700 (30,708)
5 / 10,000 6 68,500 (31,136)
5 / 10,000 7 85,000 (38,556)
5 / 10,000 7 85,500 (38,782)
5 / 10,000 8 105,000 (47,627)
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W-SERIES PumP PERfoRmancE Data

W-446 SuperForce Triplex Piston Model Continuous Duty Performance Data
Stroke, in (mm): 6 (152.4) Gear Ratio: 4.53 300 440 (328) STROkES PER MINUTE MAXIMUM INPUT HP (kW) RATING* LINER SIZE inches (mm) 6 (152.4) 5-1/2 (139.7) 5 (127.0) 4-1/2 (114.3) 4 (101.6) 3-1/2 (88.9) DISCHARGE PSI (kg/cm2) 1,027 (72.2) 1,222 (85.9) 1,479 (104.0) 1,826 (128.4) 2,311 (162.4) 3,000 (210.9) GAL (L) PER REVOLUTION 2.203 (8.339) 1.851 (7.007) 1.530 (5.791) 1.239 (4.691) 0.979 (3.706) 0.750 (2.838) 661 (2,502) 555 (2,102) 459 (1,737) 372 (1,407) 294 (1,112) 225 (851) 551 (2,085) 463 (1,752) 382 (1,448) 310 (1,173) 245 (927) 187 (709) 250 367 (273) 200 293 (219) Rated HP (kW): 440 (328) @ 300 spm 150 220 (164) 100 147 (109) 50 73 (55)
OUTPUT GAL (L) PER MINUTE** 441 (1,668) 370 (1,402) 306 (1,158) 248 (938) 196 (741) 150 (568) 330 (1,251) 278 (1,051) 229 (869) 186 (704) 147 (556) 112 (426) 220 (834) 185 (701) 153 (579) 124 (469) 98 (371) 75 (284) 110 (417) 93 (350) 76 (290) 62 (235) 49 (185) 37 (142)
W-1100 Triplex Piston Model Continuous Duty Performance Data

Stroke, in (mm): 10 (254.0) Gear Ratio: 4.43 140 1,100 (820) STROkES PER MINUTE MAXIMUM INPUT HP (kW) RATING* LINER SIZE inches (mm) 7 (177.8) 6-1/2 (165.1) 6 (152.4) 5-1/2 (139.7) 5 (127.0) 4-1/2 (114.3) DISCHARGE PSI (kg/cm2) 2,425 (176.8) 2,812 (205.1) 3,301 (240.7) 3,928 (286.4) 4,753 (276.2) 5,000 (351.5) GAL (L) PER REVOLUTION 4.998 (18.917) 4.309 (16.311) 3.672 (13.898) 3.085 (11.679) 2.550 (9.652) 2.065 (7.818) 700 (2,649) 603 (2,284) 514 (1,946) 432 (1,635) 357 (1,351) 289 (1,095) 625 (2,365) 539 (2,039) 459 (1,737) 386 (1,460) 319 (1,207) 258 (977) 125 982 (732)
Rated HP (kW): 1,100 (820) @ 140 spm 115 904 (674) 105 825 (615) 95 746 (557) 85 668 (498)
OUTPUT GAL (L) PER MINUTE** 575 (2,176) 496 (1,876) 422 (1,598) 355 (1,343) 293 (1,110) 238 (899) 525 (1,986) 452 (1,713) 386 (1,459) 324 (1,226) 268 (1,014) 217 (821) 475 (1,797) 409 (1,550) 349 (1,320) 293 (1,110) 242 (917) 196 (743) 425 (1,608) 366 (1,387) 312 (1,181) 262 (993) 217 (820) 176 (665)
* Based on 90% mechanical efficiency ** Based on 100% volumetric efficiency Liner is induction-hardened, therefore liner life is reduced

Stroke, in (mm): 12 (304.8) Gear Ratio: 4.84 120 1,700 (1,268) STROkES PER MINUTE MAXIMUM INPUT HP (kW) RATING* LINER SIZE inches (mm) 7-1/2 (190.5) 7 (177.8) 6-1/2 (165.1) 6 (152.4) 5-1/2 (139.7) 5 (127.0) 4-1/2 (114.3) DISCHARGE PSI (kg/cm2) # 3,174 (223.2) 3,644 (256.2) 4,226 (297.1) 4,960 (348.7) 5,902 (415.0) 7,142 (502.1) 7,500 (527.3) GAL (L) PER REVOLUTION 6.885 (26.060) 5.998 (22.701) 5.171 (19.574) 4.406 (16.678) 3.703 (14.014) 3.060 (11.582) 2.479 (9.381) 826 (3,127) 720 (2,724) 621 (2,349) 529 (2,002) 444 (1,682) 367 (1,390) 297 (1,126) 757 (2,867) 660 (2,497) 569 (2,153) 485 (1,835) 407 (1,542) 337 (1,274) 273 (1,032) 110 1,558 (1,162)
Rated HP (kW): 1,700 (1,268) @ 120 spm 100 1,417 (1,056) 90 1,275 (951) 80 1,133 (845) 70 992 (739)
* Based on 90% mechanical efficiency # Pressures greater than 5,000 psi require high-pressure fluid ends ** Based on 100% volumetric efficiency Liner is induction-hardened, therefore liner life is reduced
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W-SERIES moDEl PumP PERfoRmancE Data

Stroke, in (mm): 14 (355.6) Gear Ratio: 4.84 110 1,700 (1,268) STROkES PER MINUTE MAXIMUM INPUT HP (kW) RATING* LINER SIZE inches (mm) 7-1/2 (190.5) 7 (177.8) 6-1/2 (165.1) 6 (152.4) 5-1/2 (139.7) 5 (127.0) 4-1/2 (114.3) DISCHARGE PSI (kg/cm2) # 2,968 (208.7) 3,407 (239.5) 3,951 (277.8) 4,637 (326.0) 5,519 (388.0) 6,678 (469.5) 7,500 (527.3) GAL (L) PER REVOLUTION 8.032 (30.403) 6.997 (26.484) 6.033 (22.836) 5.141 (19.458) 4.320 (16.350) 3.570 (13.512) 2.892 (10.945) 884 (3,345) 770 (2,914) 664 (2,512) 565 (2,141) 475 (1,799) 393 (1,486) 318 (1,204) 803 (3,041) 700 (2,649) 603 (2,284) 514 (1,946) 432 (1,635) 357 (1,351) 289 (1,095) 100 1,545 (1,152) Rated HP (kW): 1,700 (1,268) @ 110 spm 90 1,391 (1,037) 80 1,236 (922) 70 1,082 (807) 60 927 (691)
* Based on 90% mechanical efficiency # Pressures greater than 5,000 psi require high-pressure fluid ends ** Based on 100% volumetric efficiency Liner is induction-hardened, therefore liner life is reduced

Stroke, in (mm): 14 (355.6) Gear Ratio: 4.82 110 2,200 (1,641) STROkES PER MINUTE MAXIMUM INPUT HP (kW) RATING* LINER SIZE inches (mm) 9 (228.6) # 8-1/2 (215.9) # 8 (203.2) 7-1/2 (190.5) 7 (177.8) 6-1/2 (165.1) 6 (152.4) 5-1/2 (139.7) 5 (127.0) DISCHARGE PSI (kg/cm2) 2,667 (187.5) 2,990 (210.2) 3,376 (237.3) 3,841 (270.0) 4,409 (310.0) 5,114 (359.5) 6,001 (421.9) 7,142 (502.1) 7,500 (527.3) GAL (L) PER REVOLUTION 11.567 (43.780) 10.317 (39.051) 9.139 (34.592) 8.032 (30.403) 6.997 (26.484) 6.033 (22.837) 5.141 (19.460) 4.320 (16.353) 3.570 (13.510) 1,272 (4,816) 1,135 (4,296) 1,005 (3,805) 884 (3,345) 770 (2,914) 664 (2,513) 565 (2,139) 475 (1,798) 393 (1,487) 1,157 (4,378) 1,032 (3,905) 914 (3,459) 803 (3,041) 700 (2,649) 603 (2,283) 514 (1,948) 432 (1,635) 357 (1,351) 100 2,000 (1,491)
Rated HP (kW): 2,200 (1,641) @ 110 spm 90 1,800 (1,342) 80 1,600 (1,193) 70 1,400 (1,044) 60 1,200 (895)
OUTPUT GAL (L) PER MINUTE** 1,041 (3,941) 929 (3,515) 823 (3,114) 723 (2,737) 630 (2,384) 543 (2,055) 463 (1,753) 389 (1,472) 321 (1,215) 925 (3,503) 825 (3,124) 731 (2,768) 643 (2,432) 560 (2,119) 483 (1,828) 411 (1,556) 346 (1,310) 286 (1,083) 810 (3,065) 722 (2,734) 640 (2,422) 562 (2,128) 490 (1,854) 422 (1,597) 360 (1,363) 302 (1,143) 250 (946) 694 (2,627) 619 (2,343) 548 (2,076) 482 (1,824) 420 (1,589) 362 (1,370) 308 (1,166) 259 (980) 214 (810)

Stroke, in (mm): 15 (381.0) Gear Ratio: 4.82 110 2,200 (1,641) STROkES PER MINUTE MAXIMUM INPUT HP (kW) RATING* LINER SIZE inches (mm) 9 (228.6) # 8-1/2 (215.9) # 8 (203.2) 7-1/2 (190.5) 7 (177.8) 6-1/2 (165.1) 6 (152.4) 5-1/2 (139.7) 5 (127.0) DISCHARGE PSI (kg/cm2) 2,489 (175.0) 2,791 (196.2) 3,151 (221.5) 3,585 (252.0) 4,115 (289.3) 4,773 (335.6) 5,601 (393.8) 6,666 (468.7) 7,500 (527.3) GAL (L) PER REVOLUTION 12.393 (46.907) 11.054 (41.840) 9.792 (37.063) 8.606 (32.575) 7.497 (28.376) 6.464 (24.467) 5.508 (20.848) 4.628 (17.518) 3.825 (14.478) 1,363 (5,160) 1,216 (4,603) 1,077 (4,077) 947 (3,584) 825 (3,122) 711 (2,692) 606 (2,293) 509 (1,927) 421 (1,593) 1,239 (4,691) 1,105 (4,184) 979 (3,707) 861 (3,258) 750 (2,838) 646 (2,447) 551 (2,085) 463 (1,752) 382 (1,448) 100 2,000 (1,491)
* Based on 90% mechanical efficiency # Requires special retention system; liner is induction-hardened, therefore liner life is reduced **Based on 100% volumetric efficiency
Rated HP (kW): 2,200 (1,641) @ 110 spm 90 1,800 (1,342) 80 1,600 (1,193) 70 1,400 (1,044) 60 1,200 (895)
OUTPUT GAL (L) PER MINUTE** 1,115 (4,222) 995 (3,766) 881 (3,336) 775 (2,932) 675 (2,554) 582 (2,202) 496 (1,876) 417 (1,577) 344 (1,303) 991 (3,753) 884 (3,348) 783 (2,965) 688 (2,606) 600 (2,270) 517 (1,958) 441 (1,668) 370 (1,402) 306 (1,158) 868 (3,284) 774 (2,929) 685 (2,595) 602 (2,280) 525 (1,986) 452 (1,713) 386 (1,459) 324 (1,226) 268 (1,014) 744 (2,815) 663 (2,511) 588 (2,224) 516 (1,955) 450 (1,703) 388 (1,468) 330 (1,251) 278 (1,051) 229 (869)
* Based on 90% mechanical efficiency # Requires special retention system; liner is induction-hardened, therefore liner life is reduced **Based on 100% volumetric efficiency
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W-SERIES moDEl PumP PERfoRmancE Data

Stroke, in (mm): 16 (406.4) Gear Ratio: 4.36 100 3,000 (2,237) STROkES PER MINUTE MAXIMUM INPUT HP (kW) RATING* LINER SIZE inches (mm) 9 (228.6) # 8-1/2 (215.9) 8 (203.2) 7-1/2 (190.5) 7 (177.8) 6-1/2 (165.1) 6 (152.4) DISCHARGE PSI (kg/cm2) 3,501 (246.1) 3,925 (275.9) 4,431 (311.5) 5,041 (354.4) 5,787 (406.9) 6,712 (471.9) 7,500 (527.3) GAL (L) PER REVOLUTION 13.219 (50.035) 11.791 (44.630) 10.445 (39.533) 9.180 (34.746) 7.997 (30.268) 6.895 (26.098) 5.875 (22.238) 1,322 (5,004) 1,179 (4,463) 1,044 (3,954) 918 (3,475) 800 (3,027) 690 (2,610) 588 (2,224) 1,190 (4,504) 1,061 (4,017) 940 (3,558) 826 (3,127) 720 (2,724) 621 (2,349) 529 (2,002) 90 2,700 (2,013)
Rated HP (kW): 3,000 (2,237) @ 100 spm 80 2,400 (1,790) 70 2,100 (1,566) 60 1,800 (1,342) 50 1,500 (1,119)
OUTPUT GAL (L) PER MINUTE** 1,058 (4,003) 943 (3,571) 836 (3,163) 734 (2,780) 640 (2,422) 552 (2,088) 470 (1,779) 925 (3,503) 825 (3,124) 731 (2,768) 643 (2,432) 560 (2,119) 483 (1,827) 411 (1,557) 793 (3,002) 707 (2,678) 627 (2,372) 551 (2,085) 480 (1,816) 414 (1,566) 353 (1,334) 661 (2,502) 590 (2,232) 522 (1,977) 459 (1,737) 400 (1,514) 345 (1,305) 294 (1,112)
* Based on 90% mechanical efficiency # Liner is induction-hardened, therefore liner life is reduced **Based on 100% volumetric efficiency
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RELATED DRILLING EQUIPMENT
ROTARY TABLES
LTI Rotary Tables offer a number of key features, including a larger oil capacity that adds to the units durability. These rotary tables feature forged-steel, fabricated housing and a heat-treated, forgedsteel turntable. Each rotary is supplied with spiral-bevel, induction-hardened gears. Two independent ratchet-type locks, with lever access from the top, lock the table in position. ROTARY TRANSMISSIONS AND INDEPENDENT DRIVES LTI Drilling Systems manufactures rotary table transmissions, including the L-1200-RT model used for independent rotary table drives combined with AC or DC electric-motor drives. The L-1200RT has a shifter lock mechanism, spline clutches for two-speed operation (2:1 and 1:1 ratios), double-helical gears, and a cascade lube system with support feet. The transmission can be mounted upright or on its side. LTI also fabricates independent rotary drives as well, for use with either a transmission or chain drive.
ROTARY TABLE SPECIFICATIONS
MODEL
Table opening in. (mm) Table-to-sprocket API dimensions in. (mm) Pinion shaft diameter, sprocket end in. (mm) Weight, with sprocket lbs. (kgs) Dead-lock capacity tons (metric tonnes) Gear ratio Maximum table rpm
L-275
27-1/2 (699) 53-1/4 (1,353) 4.938 (125) 8,650 (3923) 500 (453) 3.16:1 400
L-375
37-1/2 (953) 53-1/4 (1,353) 4.938 (125) 14,100 (6,396) 800 (725.6) 3.60:1 350
L-495
49-1/2 (1,257) 65 (1,651) 4.938 (125) 27,000 (12,247) 1,000 (907) 3.93:1 300
L-605
60-1/2 (1537 65 (1651) 4.938 (125) 35,000 (15,900) 1250 (1134) 4.76:1.00 150
TRAVELING BLOCk SPECIFICATIONS
TRAVELING BLOCkS
Rated in accordance with the API yield strength method (API-8C versions upon request), LTI traveling blocks are available in 275, 375, 500, 650, 750, 1000, and 1250 ton models. Precise weighting ensures fast free-fall, while their streamlined, compact design eliminates interference with mast or derrick components. Long service life is enhanced through quality fabrication and advanced metallurgy of sheaves, hooks, and other components. Direct coupling to top drives and for motion compensating drawworks further optimizes high performance.
MODEL
275 TON
375 TON
6 42 (1067) 375 (340) 1-1/4, 1-3/8 (32, 35) 30-1/8 (765) 82-3/4 (2102) 44 (1118) 40,000 (18,140) 10,000 (4,586)
500 TON
6 60 (1524) 500 (454) 1-3/8, 1-1/2 (35, 38) 35-1/4 (895) 120-3/4 (3067) 63 (1600) 92,100 (41,775) 17,900 (8,119)
650 TON
6 60 (1524) 650 (590) 1-1/2, 1-5/8 (38, 41) 39-1/2 (1003) 122-1/2 (3112) 63 (1600) 88,750 (40,256) 21,250 (9,639)
750 TON
7 68 (1727) 750 (680) 1-5/8, 1-3/4 (41, 44) 39-1/2 (1003) 139 (3530) 71 (1803) 135,980 (61,679) 34,020 (15,431)
1000 TON
8 72 (1829) 1000 (907) 1-7/8, 1-3/4 (44,48) 52-1/4 (1327) 151 (3835) 74-1/4 (1886) 179,400 (81,374) 40,600 (18,416)
1250 TON
8 72 (1829) 1250 (1134) 1-3/4, 1-7/8, 2 (44, 48, 51) 52-3/8 (1330) 149-3/8 (3794) 75 (1905) 178,500 (80,966) 41,500 (18,824)
Number of sheaves 5 Sheave O.D, 36 in (mm) (914) Load Rating 275 ton (tonnes) (249) Line Size 1-1/8, 1-1/4 in (mm) (29, 32) Width overall 24 in (mm) (610) Length overall 74-7/8 in (mm) (1902) Max dia. Across 38 guard in (mm) (965) Hood load capacity* 43,900 lb(kg) (19,900) Weight 6100 lb(kg) (2,767)
*The hood load capacity is the load which may be placed on the hood in addition to the weight of the block. The rating which is stamped onto the hood is the total rating.
All specifications are subject to change. Information important to a particular application should be verified by LeTourneau Technologies Drilling Systems.
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PumP Packages
RISERFILL BOOSTER PUMP Easily installed on location, without returning to the shipyard or dock Premium turnkey package includes W-446 SuperForce mud pump, 400 hp AC drive, and top-mounted AC motor Small footprint for easy installation in confined spaces Weighs approximately 20,000 pounds Comfortably pumps more than 550 gallons per minute in continuous operation
Our AC-powered riser-fill booster pump is a small, lightweight, turnkey package designed to give offshore contractors reliable performance in a separate pumping system for the riser-fill line. Consisting of brand new components of proven durability and dependability all factory-tested under full load for maximum quality assurance the package eliminates the potential drawbacks of purchasing used equipment for riser-fill service. It also helps reduce the occurance of unknown defects and reduces excessive size and weight. Besides the standard top-mounted AC drive, we can furnish a top- or rear-mounted DC drive, also within a small footprint and a total weight easily supported by deck structures.
W-446SF with LTI Power Systems AC motor on ENSCO 7500
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Take advantage of a one-of-a-kind opportunity to put a new or factory-rebuilt 1300 or 1600 horsepower LTI drilling pump into service without a large capital outlay.
Either of these high-performance drilling pump packages would make an ideal third pump for well-to-well contracts: FACTORY-REBUILT WH-1300-HP RENTAL PACkAGE
With the Power by the Hour rental program, you can obtain a high-performance LTI pump package complete with Caterpillar drive and accessories under a short-term, long-term, or rent-to-own contract. The program also offers service agreements, spare-parts consignments, a free site evaluation, and training. With Power by the Hour youll benefit from a mud pump package offering the smallest footprint and lightest lift in its class. Youll enjoy your choice of one- or two-piece lift configurations and the drilling performance of 5000-psi fluid end modules. Contact LeTourneau Technologies Drilling Systems for complete program information and pump performance specifications.
1,300 hp with Cat 3512 DITA and accessories 780 GPM (2,951 L) maximum flow rate @ 130 SPM One- or two-lift configuration
FACTORY-REBUILT WH-1600-HP RENTAL PACkAGE
1,600 hp with Cat 3516 DITA and accessories 900 GPM (3,405 L) maximum flow rate @ 150 SPM One- or two-lift configuration
Po
POWER BY ThE hOUR RENT-A-PUMP PROGRAM
y er b the
LTI Drilling Systems' rental programs are only available in the U.S.A. at this time.
LeTourneau Technologies Drilling Systems can provide top or rear-mount AC or DC pump drives, various diesel drives, discharge pulsation dampeners, and other equipment. All specifications are subject to change. Information important to a particular application should be verified by the company.
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Ho
ur
LTI POWER SYSTEMS.
Delivering the most advanced products and systems is the focus of LTI Power Systems. We do this through innovative thinking, a commitment to the best use of technology, an understanding of what our customers really need, and an absolute dedication to meeting their needs.
AHEAD-OF-THE-CURVE.
Working closely with professionals in the marketplace, weve become experts in meeting the specific electrical generation, distribution, control, and motive requirements of the drilling industry. As a result, every product we offer, from AC drives and motors to switchgear and control systems, reflects our ahead-of-the-curve thinking. Based on advanced designs, our equipment and systems routinely exceed the performance, maintainability, and longevity of competitive products in the demanding realm of oil and gas drilling.
Designing and manufacturing high-performance, low-maintenance, high-reliability equipment is a direct result of our passion for the business. And, its how we will continue to deliver ahead-of-the-curve electrical equipment and systems for years to come.
Visit our Web site at www.lti-power.com
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AC ELECTRICAL DRILLING EQUIPMENT
LTI provides next generation AC drives, AC motors, as well as all engine and generator controls. Equipment that is critical to an effective electrical drilling system. AC drilling systems from LTI Power Systems means more drilling, and less troubleshooting. Thats because we know AC drilling systems better than any other equipment supplier, and we are focused on delivering optimum performance for the driller. While youll find other companies offering AC systems, you wont find another AC system that utilizes equipment as compatible as that from LTI. For instance, our system integrates drives, motors, drillers instrumentation and controls, and fabricated enclosures. Overall, the LTI AC system offers the best combination of high-performance, reliable components. In addition, weve designed our AC drilling systems to minimize the learning curve often associated with transitioning from DC to AC drive operations. AC DRIVES LTI AC drives are available in air-cooled or liquid-cooled models, beginning at 400 hp. Offering significantly greater power density, our AC drives save valuable weight as well as rig real estate. These drives feature programmable, digital controls that interface with many standard communications protocols. True algorithmic torque regulation eliminates the need for conventional drawworks braking. The fully regenerative active front end adds to energy efficiency and reduces component wear. Finally, the high power factor of our AC drives ensures the highest level of system reliability possible.
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WhY AC DRILLING SYSTEMS? Youll find that todays most advanced rigs feature AC drilling systems, primarily because AC is widely recognized as the leading edge in drilling technology. The benefits of advanced, or smart AC systems are varied. In addition to offering unmatched safety, these systems enable a higher level of drilling control by providing real-time drillstring position feedback. They also provide more precise positioning for directional drilling requirements. Because of the high power factor inherent in AC drives, youll realize improved fuel efficiency, lower harmonics, and reduced maintenance requirements. And because so many fewer electrical connections are required and cabling is simplified, theyre vastly easier to set up an important feature in todays fast rig set-up environment. Designed for the demands of todays drilling environment, AC drilling systems deliver infinite torque control. These systems also work with an autodrill system to provide more accurate control of weight-on-bit, speed, and rate of penetration. Finally, a higher level of overall control is possible by drilling with AC gear-driven drawworks engaged.
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TorqForce AC Traction Motors
AC TRACTION MOTORS When you buy an AC traction motor from LTI Power Systems, youre getting the most reliable of its kind in the industry. And since theyre specifically designed to handle even the most demanding deep drilling applications, you can count on them to deliver the torque needed to get the job done. AC Motors combine the latest in motor design and materials technology with the highest quality manufacturing and testing procedures to deliver motors with superior performance and reliability. And we offer the broadest selection in the industry; 400 hp, 550 hp, 1150 hp, and 1500 hp continuous duty 50% higher for intermittent duty. These inverter motors are specially designed for 480- to 690-volt duty and deliver maximum efficiency even in the most demanding applications. Additionally, theyre available in vertical or horizontal configurations for the highest level of flexibility. DOUBLE ThE TORQUE Unlike conventional traction motors, LTI AC motors possess a superior design that meets the unique requirements of the most demanding oil and gas applications. One key point of difference; LTI AC motors offer significantly more peak torque than the competition and double the torque of other motor, ranging from 0 to 800 rpm (maximum speed up to 3000 rpm). The torque generated at a wide range of rpms can significantly enhance the performance of a broad array of drilling equipment driven by these motors.
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POWERTORQUE AC MOTORS In addition to our standard AC motors, we also offer a unique line of PowerTorque AC Motors. These low speed (120/240 rpm), high-torque motors are available in a choice of hollow or solid shaft designs and in a wide range of voltages and torque ratings to meet the unique requirements of top drive applications, without the need for a gearbox. BUILT-IN RELIABILITY AND DEPENDABILITY Long-term protection against component failure and downtime are the hallmarks of LTI AC motors. Our innovative design and industry-leading engineering standards maximize both performance and long life. In our motor manufacturing process, we utilize only the highest quality inverter wire. The stator undergoes a rigorous VPI process, and is epoxy dipped for long-term protection. In addition, all VPI and the bake oven processes are computer controlled for optimal consistency and quality. COMPREhENSIVE TESTING Understanding that thorough testing contributes to reduced start-up time and increased system and component reliability, LTI Power Systems is able to provide full-load and function testing of all components, motors, and integrated systems in one single location. In fact, were so committed to quality control, we employ professionals whose only job is testing. All of our AC motors undergo thorough testing of surge-compression windings, along with pre- and post-assembly testing of insulation. Finally, each assembled AC motor is tested, assuring both its performance and quality of manufacturing. LTI motor testing utilizes true torque measuring transducers for high accuracy motor torque assessment. We use a core tester to check the amount of energy the rotor will absorb an important indicator of the quality of the motor.
33
TorqForce AC Traction Motors
High-density windings put more "copper in the slot" to
ExCLUSIVE LTI BULLShAFT To accommodate the demands of a wide range of belt-driven equipment, LTI 1150 hp and 1500 hp AC motors feature an innovative plus: our exclusive patented BullShaft design. The BullShaft, designed to withstand the torsional forces that lead to shaft failure, features a larger, more heavy-duty construc-
accommodate high-torque applications.
1 2
Greater copper and iron content provide more thermal mass to withstand the high temperatures of continuous operation without diminishing component life.
Life-extending, enhanced insulation system includes turn-to-
tion than conventional shafts. Unlike competitive models, which employ non-standard shafts and components, the BullShaft design uses only standard components and hub patterns. As a result, our BullShaft equipped motors are easily serviced and require no modification for standard AC motor installations.
turn and phase-to-phase protection, two vacuum pressure impregnation (VPI) treatments, plus final treatment with epoxy and heavy-build resin for chemical and corrosion resistance.
3 4 5
Stator laminations are VPI coated after coil insertion to ensure a tight fit, filled voids, and smoothed edges in the slots, while eliminating the possibility of loosening.
Exclusive insulated bearing housings on the 1150 and 1500 models prevent current transmission through the shaft and preCONVENTIONAL
mature bearing wear.
BULLSHAFT
TM
34
1 2 3
5 8 9
Every LTI AC motor includes winding heaters and six slotembedded resistive thermal devices (RTDs).
6 7
35
A minimal number of turns per phase group reduces voltage drop on the leading turn. Turn-to-turn insulation, an LTI exclusive, provides for enhanced insulation.
8 9
The 1500 model fits the footprint and shaft height of the GE752 for simplified installations, including retrofits.
Two surge rings and a shorting ring provide superior rigidity and minimize flexing of windings in high torque applications.
TorqForce ac motoR PERfoRmancE.
LTI 400 hp AC Motor

Performance Data Motor Data Power 400 hp (298kW) continuous, 600 hp (448kW) @ 150% overload Voltage Current Torque 575VAC (690VAC maximum) 374A continuous, 528A @ 150% overload 1790 Ft Lbs continuous, 2685 Ft Lbs @150% overload Speed 0-1174 RPM (40Hz) constant torque, 3000 RPM maximum horizontal mount 2400 RPM maximum vertical mount
36
TorqForce ac motoR PERfoRmancE
LTI 550/600 hp AC Motor

Performance Data Motor Data Power 550 hp (410kW) continuous, 825 hp (615kW) @ 150% overload Voltage Current Torque 575VAC (690VAC maximum) 580A continuous, 870A @ 150% overload 2450 Ft Lbs continuous, 3675 Ft Lbs @150% overload Speed 0-1180 RPM (60Hz) constant torque, 3000 RPM maximum horizontal mount 2400 RPM maximum vertical mount
37
LTI 1150 hp AC Traction Motor

Performance Data Motor Data Power 1150 hp (858kW) continuous, 1500 hp (1287kW) drawworks duty Voltage Current 575VAC (690VAC maximum) 1050A continuous, 1514A @ 150% overload Torque 7665 Ft Lbs continuous, 11,325 Ft Lbs drawworks duty Speed 0-788 RPM (40Hz) constant torque, 2300 RPM maximum horizontal mount 2300 RPM maximum vertical mount 1050 RPM maximum with BullShaft installed
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LTI 1500 hp AC Traction Motor

Performance Data Motor Data Power 1500 hp (1119kW) continuous, 2250 hp (1679kW) drawworks duty Voltage Current 575VAC (690VAC maximum) 1350A continuous, 2025A @ 150% overload Torque 9998 Ft Lbs continuous, 14,772 Ft Lbs drawworks duty Speed 0-788 RPM (40Hz) constant torque, 2300 RPM maximum horizontal mount 2300 RPM maximum vertical mount 1050 RPM maximum with BullShaft installed
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DC ELECTRICAL DRILLING EQUIPMENT
hIGh-PERFORMANCE POWER YOU CAN COUNT ON. Beginning at 200 hp, LTI digital DC drilling systems are characterized by the most proven, reliable designs in the industry. Our digital DC systems set the standard for durability, efficiency, and proven performance. Combining a broad choice of components with a commitment to working with the customer, LTI Power Systems can deliver a DC drilling system that is designed specifically for the requirements of the application. And we can retrofit any existing analog system to the most advanced digital design. New or retrofit, we never offer "one-size-fits-all" DC drilling systems.
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SCR DRIVES LTI SCR drives feature digital controls for maximum precision, along with four-quadrant drive for instantaneous reversing and full regenerative braking power. We offer a choice of conventional aluminum heat sinks, or nickelplated copper heat sinks, which provide superior heat transfer. In addition to our fixed bridge design, we also offer a drawer-mounted version for safe and easy power and control component replacement. Also, these SCR systems offer separate power and low-voltage areas for a high level of safety. All LTI SCR drives feature modular component assemblies, which are both readily accessed and easily serviced. Monitoring and troubleshooting is simply performed via a front-mounted digital Human Machine Interface (HMI) that communicates in multiple languages. REMANUFACTURED DC MOTORS Available for DC motors ranging from 500 to 5000 hp, our remanufacturing process is so thorough, it produces DC motors that are like new at a tremendous cost savings. The rebuilding process begins with a complete tear down and sandblasting of all parts. New bearings and brushes are added, and the frame and armature are dipped in Class H varnish and baked. If required by the condition of the motor, we rewind the motor and furnish new or rewound coils. To complete the process, the motor is balanced and tested to ensure optimal performance.
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DRILLING CONTROL SYSTEMS
THE LTI DIGITAL DRILLING CONTROL SYSTEM LTI Power Systems is a name you can count on. We know sophisticated, complex monitoring and control systems. And as the industry leader in AC drilling technology, we know how to make it all work together. Seamlessly. Efficiently. Reliably. The LTI Digital Drilling Control System (DDCS) provides the full-range of control you need. These systems combine Top Drive and Rotary Management, Drawworks Management, Power Generation and Control Management, Mud System Monitoring, Mud Pump Control, and optional Auxiliary Operations Control to deliver the level of control demanded by todays drillers. And systems are available for both land and offshore applications to meet all requirements for complexity and sophistication. This advanced drilling system combines management, monitoring, and control of all drilling equipment, with communications provided via interconnect interface panels strategically located throughout the rig. All functions are managed via the DDCS sophisticated driller workstation console, which includes your choice of the latest touchscreen interface terminals, switch, and joystick controls.
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DIGITAL DRILLING CONTROL SYSTEM SOFTWARE LTI Digital Drilling Control System software was designed by drilling experts, knowledgeable of the unique demands of the drilling application. In addition, the LTI DDCS is a fully integrated program, with all development, testing, training, and commissioning handled by one responsive organization. Because DDCS utilizes non-proprietary software, modifications are easily accommodated. And to ensure secure operations, restricted access is provided. DIGITAL DRILLING CONTROL SYSTEM hARDWARE The DDCS includes hardware designed for reliability in even the most demanding drilling environments. Fiber optic interconnect interface panels Control cabin built to Class 1, Division 2 standards Ergonomic drillers chair with convenient 2-axis joystick controls Touchscreen monitors Comprehensive server / datalogger system Proven PLC components and communications (no proprietary languages) CCTV monitoring and video capture
43
Monitoring and Control Capabilities
LTIs Digital Drilling Control System provides a wide range of control and monitoring functions, all designed to optimize the drilling operation. For maximum utility, this system is designed to interface to existing and third party systems as required. key features of the DDCS include:
DRAWWORKS MANAGEMENT Full scale drum speed and motor torque control Weight On Bit (WOB) and Rate Of Penetration (ROP) setpoints for "Autodrill" mode Adjustable "High" and "Low" block stop setpoints Static and dynamic stoppoints for true zone management Interface to existing and third party systems as required Brake monitoring, management, and alarming Kinetic Energy Management System (KEMS) for maintaining safe traveling block speed Slip and Cut management and control (TON Miles) Graphical and digital block to derrick floor / crown relation representation Onscreen block height and joystick calibration Onscreen scale / calibrate field instrumentation Real-time and historical data logging and trending Hook load weight
TOP DRIVE AND ROTARY TABLE MANAGEMENT Full function hydraulic and electrical control Auto / manual breakout and makeup via motor torque ramp control Dynamic adjustment of motor and wrench torque setpoints Link tilt, handling ring, IBOP, stand jump, and brake monitoring and control Function logging and trending Tong torque feed back
44
MUD PUMP CONTROLS Auto synchronization of multiple pumps Master / slave pump selection and control Standpipe pressure control for stabilized well control Stroke counter and summations, screen resets and logging Graphical and digital phase angle display PID controls on screen tuning Real-time and historical data logging and trending MUD MONITORING SYSTEM Graphical / digital pit levels and alarm set points Gain / loss indication and alarming Dynamic real-time alarm set point control and logging Casing pressure Stand pipe pressure Iron roughneck pressure Choke line temperature Mud / gas separator low level vibration switch Mud / gas separator low level temperature and pressure sensing Pit level probes Gas detection On screen scaling / calibration of field instrumentation Hole volume and kill sheet calculations and reports (customizable) Mud density requirement calculations Real-time and historical data logging and trending
45
Switchgear / Engine & Generator Controls
LTI Power Systems works with its customers to design and build switchgear and engine/generator controls that best meet the requirements of the application. Utilizing proven technology, LTI systems are designed to optimize control and safety, while reducing installation costs and complexity. LTI engine and generator controls are compatible with all analog or digital PLCs and communicate with engine/generator cards in an integrated control system. This configuration eliminates separate control enclosures and associated wiring and connections, saving valuable space and reducing installation costs and complexity. LTI engine and generator controls feature broad engine management functions, such as engine synchronization, soft load and unload, precise kW/kVAR load sharing, over-speed and reverse power protection, tach loss protection, start-fuel limiting, autostart, and autosynchronizing. In addition, these controls feature precise generator management. All LTI control systems feature fabrication, wiring and interconnection of equipment in accordance with all applicable industry standards and codes.
46
FABRICATED POWER CONTROL ENCLOSURES
LTI fabricated enclosures meet all regulatory standards and can be certified as requirements dictate. Strong and durable, our enclosures are manufactured in a choice of durable crimp plate seam welded steel or interlocking panel construction. And all fabricated enclosure construction is done on-site at LTI Power Systems ensuring consistently stringent quality control.
47
LTI DRILLING PACKAGES
Combining the most advanced drilling and power equipment in the industry, LTI drilling packages deliver legendary LTI technology you can count on, even in the most demanding deep and horizontal drilling applications.
LEGENDARY LTI TECHNOLOGY IN FULL FORCE.

These powerful, integrated drilling packages feature high-torque, no-gearbox design DirectDrive Top Drives; solid, high-performance mud pumps that set a new standard for reliability; low-maintenance drawworks that feature almost 90% fewer moving parts; smart TorqForce AC traction motors; and ultra-reliable AC drives.
Its reliable LTI technology that drives drilling productivity.
48
SMART AC TECHNOLOGY
Advanced AC systems deliver countless advantages in the areas of control, power, fuel efficiency, and maintenance. For instance, AC power enables a high level of drilling control by providing for real-time drillstring position feedback. It also offers significantly higher torque, even at very low speeds, as well as infinite torque control. These systems provide vastly easier set-up because so many fewer electrical connections are required. And theyre lighter weight and feature a smaller footprint.
For added flexibility, AC drilling systems from LTI work effectively with existing equipment. Combined with an autodrilling system, AC power provides the most accurate drilling control possible. And youll realize an even higher level of control overall, because AC allows for drilling with the drawworks engaged. In addition, the AC drawworks used in this system provides a significantly higher level of reliability based on the fact that it uses fewer parts. Whats more, the high power factor in AC drives provides for improved fuel efficiency along with lower harmonics and reduced maintenance requirements.
49
50
LTI LIGhTNING RIG
The LTI Lightning Rig offers the solid construction, safety, drilling efficiency, and structural reliability of a conventional land rig in a quick set-up land rig design. Each utilizes the latest in advanced AC drilling technology, and is engineered and packaged for optimal performance and reliability, as well as rapid deployment, set-up, and easy maintenance.
Cost and time efficient, the Lightning Rig also delivers a feature no other rapid-deployment rig can offer: the best-in-class drilling components youll only find from LTI.
LTIS POWERFUL AC ADVANTAGE EXTENDS TO 1000 AND 2000 HP LAND RIGS.

Equipped with our leading-edge AC drive / AC traction motor technology, the Lightning Rig can provide the most efficient fuel operation in the business, lower maintenance costs throughout the life of the rig, high torque, and precise control of drilling operations.
In addition to the reduced rig-up and rig-down time, the Lightning Rig requires a fewer number of transportation loads. The rigs mast is designed with a wide base at the drill floor, ensuring that there is sufficient space for all necessary drilling equipment. At the same time, this advanced design also features a smaller overall rig footprint. Adding to the efficiency and safety of this rig is the fact that the mast and substructure can be raised hydraulically without drawworks power during rig-up.
51
LIGhTNING RIG SPECIFICATION

RIG EQUIPMENT DRAWWORkS LTI (AC Driven) LTI AC Motors PUMPS * LTI (AC Driven)
* All Lightning Rigs can be equipped with any size pump * All Lightning Rigs are available with three pump extra generator set option
LIGHTNING RIG SPECIF

500 kIP 750 kIP 1000 kIP 1300 kIP 1500 kIP
RIG EQUIPMENT
LDW-550k (1) 1,500 hp (2) WH-1000/ WH-1612 (1000/1600 hp AC) LDW-750k LDW-1000k (2) 1150 hpDRAWWORKS (2) 1500 hp
500 kip
LDW-1500k (3) 1500 hp
LTI (AC Driven) Rated hp LTI (AC Driven)
(2) WH-1612 (2) WH-1612 PUMPS (1600 hp AC) (1600 hp AC)
(2) WH-1612/ (2) WH-1612/ WH-2214 WH-2214 (1600/2200 hp AC) (1600/2200 hp AC) (2) WH-1000
LDW-550K 1000 hp
LDW-1500k (3) 1500 hp
(1000 hp AC)
L-375/L-495
ROTARY TABLE LTI (AC Driven) TOP DRIVE LTI MAST
L-275
L-375 L-275/L-375 ROTARY TABLE
LTI (AC Driven)
L-375
None
DDTD-350/TOP DRIVE DDTD-250 RIG EQUIPMENT DDTD-500 DDTD 500 LTI
DDTD-750
DDTD-250
DDTD-750
500,000 lbs Height from crown block to drill floor on 10 Lines SHL Height of drill floor above ground 106 ft Mast & substructure raising method 13 ft, 20 ft Hydraulic cylinders SUBSTRUCTURE Rotary capacity 500,000 lbs with simultaneous 300,000 lbs setback capacity
1,300,000 lbs 1,500,000 lbs 500,000 lbs 750,000 lbsMAST 1,000,000 lbs on 14 Lines SHL on 1014 LinesSHL on Lines SHL on 12 Lines SHL on 12 Lines SHL 156 ft 156 ft crown 136 ft 147 ft Height from 147 ft block to drill floor 30 ft 30 ft 20 ft, 25 ft 30 ft 30 ft Height of drill floor above ground Full Pull/ Hydraulic cylinders Full Pull/ Mast Hydraulic cylinders Hydraulic cylinders & substructure raising method Wireline Raised Wireline Raised
SUBSTRUCTURE Rotary capacity Rotary capacity 750,000 lbs 1,000,000 lbs with simultaneous with simultaneous 450,000 lbs 600,000 lbs setback capacity setback capacity TRAVELING BLOCK LTI
TB-500
Rotary capacity Rotary capacity Rotary capacity 500,000 lbs 1,500,000 lbs 1,300,000 lbs with simultaneous with simultaneous with simultaneous 300,000 lbs 900,000 lbs 700,000 lbs setback capacity setback capacity setback capacity
TRAVELING BLOCk LTI ENGINE/GENERATORS Caterpillar ENVIRONMENTAL CONDITIONS Wind loading w/ setback Wind loading w/o setback Ambient temperature requirements*
TB-250 (3) 3512C
TB-375/TB-500 (4) 3512C
TB-750 (5) 3512C
TB-250
TB-750
ENGINE/GENERATORS Caterpillar
(4) 3512C
(3) 3512C
(5) 3512C
81 mph 107 mph -20C to 55C
81 mph 107 mph 107 mph 107 mph -20C to 55C -20C to 55C Lightning Rigs are designed to API-4F standards. -20C to 55C All
* Arctic versions available.
ENVIRONMENTAL CONDITIONS Wind loading w/setback Wind loading w/o setback 81 mph 81 mph Ambient temperature requirements*
81 mph 107 mph 81 mph -20 C to 50 C

107 mph -20C to 55C
* Arctic versions available. * All Lightning Rigs can be tailored to customer specifications
52
COMPLETE MUD SYSTEMS
LTI has the capabilities to customize 250, 500, 1000, 1500, 2000, 3000 up to 5000 BBL mud systems. We manufacture and supply your total process solutions under one roof.
Typical 1500bbl General Assembly Drawing
53
MASTS AND SUBS
LTI masts and subs are built to provide reliability and high performance in a quick set-up design. While these advanced masts and subs were designed to be transported in as few as six primary loads, they also provide industry-leading capacity and performance. The mast section, a hydraulically raised cantilever design, is engineered for travel with a number of key accessories top drive, crown block, guide track, traveling block, mast ladder, racking platform, and air hoist sheaves for efficient disassembly, transport, and rig-up.
key elements and options of LTIs advanced masts and subs systems include:
Cantilever mast LTI traveling block Crown safety platform Racking platform Derrickmans climb assist and escape device Cable-type ladder safety climb Air tugger sheave units Adjustable rear mast shoes Rig leveling equipment Hydraulically raised substructure Drilling floor and handrails Air tugger pedestals
Two sets of stairs designed to extend from the drill floor to the ground Mast dolly Deadline anchor support Air supply to racking platform Piping for top drive system Hangoff line for suspending traveling equipment from crown Diesel power unit for raising cylinders and hydraulic catheads Rigid guide dollies Air-powered casing stabbing platform unit
54
FEATURES Combining both long-term structural integrity and operational reliability with a proven fast set-up design, LTI masts and subs offer a number of important features: Heavy-duty structural elements for reliability and long life. Conventional string-up design, instead of a split crown block and traveling block, for simplified rig-up. Simplified mast design includes the use of a mast-hinge point on the drillers and off-drillers side panels for hydraulically operated folding in-out operations and greater safety when loading on a truck bed. Hydraulic pinning cylinders for accurate elevated pin connections. Fail-safe system for raising and lowering operations. No A-frames required, providing for a higher level of safety. Optional cold-weather designs available.
55
REPLACEMENT PARTS AND SERVICE
56
World Class Replacement Parts and Service
LTI Drilling Systems is an industry leader in top drives, drawworks, mud pumps, and related drilling equipment. The company has brought new, advanced thinking to machine design, resulting in more productive, more reliable equipment. Today, LTI is bringing this same passion for change and performance to the supply of replacement parts and remanufacturing services. You can count on LTI for a broad range of replacement parts for most major brands equipment, as well as its RealParts line for LTI-brand equipment.
A commitment to offering the best parts and remanufacturing services in the drilling equipment industry.
FACILITIES
To deliver the parts and remanufacturing services when and where they are needed, LTI Drilling Systems has established fully equipped and stocked facilities in Lafayette, Louisiana, Dubai, and Singapore, as well as in its headquarters in Houston, Texas. In Houston, LTI has 80,000 square feet of covered warehouse area in addition to 7 acres of outside storage. Advanced automated inventory control and picking programs ensure both the availability and accuracy of customer orders. In addition, the Houston facility also offers the latest in CNC machining and fabrication capabilities, allowing the company to maintain a predictable inventory of quality parts. To further enhance efficiency, LTI has invested in Quick Response Cellular Manufacturing (QRCM). This advanced process reduces lead time in providing the parts you need within the time frame you require. While the companys Lafayette, Louisiana facility supports the Gulf of Mexico, its Dubai facility, strategically located in the Jebel Ali area, provides ready access to key Middle East markets. Similarly, the companys Singapore operation effectively covers the needs of the Far East.
57
PERSONNEL Based on the critical nature of receiving the right part when its needed, LTI has staffed its replacement parts rebuild operation with highly experienced professionals in all key positions. Expert in the manufacturing and application of drilling equipment as well as the logistics of distribution, these industry veterans can serve as your go-to source for all replacement parts and remanufacturing services.
INVENTORY Understanding the industrys need for rapid response, LTI has built an inventory of critical parts that meets the needs of its oilfield customers. From crankshafts and bearings for mud pumps to clutches for drawworks, LTI has the replacement part for all major drilling equipment brands.
REALPARTS LTI-BRAND REPLACEMENT PARTS LTI offers a broad range of replacement parts for its own drawworks, mud pumps, rotary tables, traveling equipment, and more. Each of these replacement parts is manufactured to the same exacting specifications as the original, ensuring that the performance level of the original equipment is maintained.
58
aftERmaRkEt PaRtS anD SERvIcES

REPLACEMENT PARTS AND REBUILD SERVICES LTI Drilling Systems replacement parts program is designed to provide you with the critical parts for drawworks and mud pumps from many of the leading brands. Each of these components are manufactured to OEM specifications, and deliver a level of performance that is as good, or even better, than that of the original. Supporting the parts program is LTIs remanufacturing service. This service is available for a wide range of major drilling equipment, including drawworks and mud pumps. Employing top-level manufacturing and service personnel, LTIs remanufacturing service is designed to deliver a piece of equipment that will meet or exceed the performance specifications of an OEM model.
MUD PUMP PARTS Whether it is a National, Oilwell, or Emsco, LTI has the replacement part you need. From discharge modules (conventional or Southwest style), to piston rods, and bearings, LTI can provide the part you need for the following mud pump models: National 7P50 National 8P80 National 9P100 National 10P130 (conventional & SW style) National 12P160 (conventional & SW style) National 14P220 Oilwell A850/1100/1400/1700PT Emsco FB1300/1600 Gardner Denver PZ11
59
DRAWWORKS PARTS LTI can meet all of your replacement parts requirements for a broad range of drawworks brands. Whether its a drum shaft hub, clutch, or any other critical component, LTI is ready to supply the part whenever and wherever you need it.
DISCHARGE PULSATION DAMPENERS

LeTourneau Technologies Drilling Systems 10-gallon and 20-gallon discharge dampeners help smooth the flow by counteracting the pulsations that are typical of positive displacement reciprocating pumps. For maximum quality assurance, each dampener is hydrostatically tested before shipment at up to one-and-one-half times its nominal pressure rating. Simple and durable, LTI dampeners are
field serviceable, and their bladders are interchangeable with leading brands. A standard replaceable bottom plate helps reduce maintenance costs when pumping abrasive or corrosive fluids. A large top flange permits replacing the urethane or Buna-N (nitrile) diaphragm bladder without removing the unit from the pump. All dampeners also feature a stainless steel charge valve and pressure gauge, located on the top flange and protected by a heavy-duty cover which also serves as a lifting eye.
MODEL
CAPACITY
PRESSURE RATING
TEST PRESSURE
L-10-3000 L-10-5000 L-20-5000 L-20-7500
10 Gal. 10 Gal. 20 Gal. 20 Gal.
3,000 psi 5,000 psi 5,000 psi 7,500 psi
4,500 psi 7,500 psi 10,000 psi 11,250 psi
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REPlacEmEnt cRankSHaftS
LeTourneau Technologies Drilling Systems high-performance, one-piece, forged and fabricated replacement crankshafts deliver the same durable welded construction that has been proven in years of real-world service in LTI mud pumps. The balanced design of these crankshafts promotes smooth performance at all operating speeds, and is one of the big reasons LTI mud pumps offer the industrys highest continuous-duty flow rates at pressures as great as 7,500 psi.
ALL LTI REPLACEMENT CRANKShAFTS INCLUDE ThE FOLLOWING FEATURES: One-piece, forged and fabricated alloy steel construction not a porous, crack-prone casting or multi-piece/bolted assembly Thoroughly proven, inherently balanced design, which dramatically reduces vibration, for a quieter operating environment and longer component life Field kits and 24/7 turnkey installation services available
LTI Drilling Systems high-performance replacement crankshafts fit major-brand mud pumps with input ratings of 500 to 2,200 horsepower.
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Pump Brand* National
Pump Model 7-P-50 8-P-80 9-P-100 10-P-130 12-P-160 14-P-220
Crankshaft Part Number D105636 D105640 D105475 D105217 D105157 D105284 D105436 D105361 D105196 D105196 D105435 D105463
Oilwell
A-1400 PT A-1700 PT
Continental Emsco
FB-1300 FB-1600 FC-2200
Gardner Denver
PZ-11
*LTI Drilling Systems is not affiliated with the manufacturers of the mud pumps listed here. References to company names are for identification purposes only and do not pertain to trademarks or trade names used by or associated with LTI.
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T A

INTRODUCTION LTI DRILLING SYSTEMS

D IRECT D RIVE TOP DRIVE

MASTS AND SUBS REPLACEMENT PARTS AND SERVICE

Visit our Web site at www.letourneautechnologies.com

LETOURNEAU TEChNOLOGIES. MANY RESOURCES.

ONE hIGh-PERFORMANCE STANDARD.

Visit our Web site at www.letourneautechnologies.com

Visit our Web site at www.letourneautechnologies.com

LTI DRILLING SYSTEMS.

SETTING THE INDUSTRY STANDARD FOR PERFORMANCE AND LONG LIFE.

Visit our Web site at www.lti-drilling.com

Visit our Web site at www.lti-drilling.com

D IRECT D RIVE TOP DRIVE

Visit our Web site at www.lti-drilling.com

DirectDrive Top Drive systems from

LTI Drilling Systems establish a whole

new standard for performance and

reliability. The key to the LTI DirectDrive

Top Drive is its patented AC electric

motor design, which

has no gearbox, eliminating

associated gear and bearing

problems. The result is a low-

high-reliability top drive that meets or

exceeds industry standards for high-

torque drilling applications.

DirectDrive Top Drive System. No-gearbox design and high-torque performance.

A FULLY INTEGRATED SYSTEM.

AC MOTORS DELIVER UNMATCHED PERFORMANCE.

Visit our Web site at www.lti-drilling.com

LTI DirectDrive Top Drive Specifications LTI DirectDrive

Hoisting capacity Drilling capacity Direct drive variable AC motor performance **

15,000 ft-lbs 32,000 ft-lbs 3" 15,000 psi 30,000 lbs

26' w/108"elevator bails 28' w/120" elevator bails

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Visit our Web site at www.lti-drilling.com

LTI Drilling Systems drawworks. Choice of AC gear-driven or chain-driven models.

ADVANCED AC GEAR-DRIVEN DRAWWORkS

CONVENTIONAL CHAIN-DRIVEN DRAWWORkS

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AC GEAR-DRIVEN DRAWWORkS PERFORMANCE SPECIFICATIONS

CONVENTIONAL CHAIN-DRIVEN DRAWWORkS PERFORMANCE SPECIFICATIONS

Drilling Depth Range

1210 1400 1582 1392

LDW3000* HEAVY DUTY

1609 1814 2000 1714 1989 2220 2455

Visit our Web site at www.lti-drilling.com

Visit our Web site at www.lti-drilling.com

For solid, reliable performance on the

job, you can count on mud pumps

from LTI Drilling Systems.

All mud pumps feature an exclusive,

power-balanced, single-piece forged

steel crankshaft for extra smooth

operation. A welded steel power frame.

Forged alloy steel pinions

and gears. Triple-redundant power end

lubrication. And full-pressure

testing at our million-dollar quality

control facility prior to delivery.

SOLID PERFORMANCE FROM EVERY FEATURE.

TRIPLE-REDUNDANT POWER END LUBRICATION. BALANCED FORGED ALLOY STEEL CRANkSHAFT.