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r'
McKim, Mead
MADISON SQUARE PRESBYTERIAN CHURCH. NEW YORK CITY & White. Architects, New York. For plan, see next succeeding plate.
Cyclopedia
of
Architecture, Carpentry,
and Building
A
General Reference
Work
ON ARCHITECTURE, CARPENTRY, BUILDING, SUPERINTENDENCE, CONTRACTS, SPECIFICATIONS, BUILDING LAW, STAIR-BUILDING, ESTIMATING, MASONRY, REINFORCED CONCRETE, STRUCTURAL ENGINEERING,
Prepared by a Staff of
PROFESSIONAL STANDING
Thousand Engravings
TEN VOLUMES
ov^
Copyright.
BY
Copyright,
BY
Entered
at Stationers' Hall.
London
PLANT
C. E.
Consulting Civil Engineer Author of "Railroad Construction," "Economics of Railroad Construction," etc.
J. R.
COOLIDGE,
Jr., A.
M.
Architect, Boston
President, Boston Society of Architects Acting Director, Museum of Fine Arts, Boston
H. V. VON
HOLST, A.
B., S. B.
Architect, Chicago
President, Chicago Architectural Club
FRED
T.
HODGSON
Architect and Editor Member, Ontario Association of Architects Author of "Modern Carpentrv," "Architectural Drawing, Self-Taught," "The Steel Square," "Modern Estimator," etc.
GLENN
M. HOBBS, Ph. D.
FRANK
0.
DUFOUR,
C. E.
Illinois
American Society
of Civil Engineers
SIDNEY
T.
STRICKLAND,
Beaux Arts, Paris
S. B.
WM.
H,
LAWRENCE,
S.
B.
EDWARD NICHOLS
Architect, Boston
H.
W. GARDNER,
S. B.
JESSIE M. SHEPHERD,
A. B.
GEORGE
C.
SHAAD,
E. E.
MORRIS WILLIAMS
Writer and Expert on Carpentry and Building
HERBERT
E.
EVERETT
ERNEST
L.
WALLACE,
B. S.
Assistant Examiner, United States Patent Office, Washington. D. C. Formerly Instructor in Electrical Engineering, American School of Correspondence
B.
WM.
G.
SNOW,
S.
B.
of Buildings"
Steam Heating Specialist Author of 'Furnace Heating." Joint Author of "Ventilation American Society of Mechanical Engineers
W.
HERBERT GIBSON,
Civil
B. S., C. E.
ELIOT
N.
JONES, LL.
B.
R. T.
MILLER,
Jr.,
WM. NEUBECKER
Instructor, Sheet Metal
Department
of
New York
Trade School
EDWARD MAURER,
B. C. E.
EDWARD
A.
TUCKER,
S. B.
EDWARD
B.
WAITE
of Correspondence
ALVAH HORTON
Lecturer in
S.
etc.
GEORGE
R.
METCALFE,
M. E.
of Electrical Engineers
Editor,
American Institute
&
Manufac-
HENRY
M.
HYDE
CHAS.
L.
HUBBARD,
S.
S. B.,
M. E.
Co.
Formerly with
Homer Woodbridge
DAVID
A.
GREGG
in
CHAS.
B.
BALL
ERVIN KENISON,
S. B.
CHAS.
E.
KNOX,
E. E.
Electrical Engineers
American Institute of
JOHN
H.
JALLINGS
Mechanical Engineer
FRANK
A.
BOURNE,
S. M.,
A. A.
A.
Architect. Boston
Special Librarian, Department of Fine Arts, Public Library Boston
ALFRED
S.
JOHNSON,
Ph. D.
GILBERT TOWNSEND,
With Ross
S. B.
&
McFarlane, Montreal
HARRIS
C.
TROW,
S. B.,
Managing Editor
American School of Correspondence
Authorities Consulted
THE
m
of
editors have freely consulted the standard technical literature America and Europe in the preparation of these volumes. They
eminent authorities whose well-known works should be in the library of everyone connected with building. Grateful acknowledgment is here made also for the invaluable cooperation of the foremost architects, engineers, and builders in making these volumes thoroughly representative of the very best and latest practice the design and construction of buildings also for the valuable drawings and data, suggestions, criticisms, and other courtesies.
;
J. B.
JOHNSON,
C. E.
Formerly Dean, College of Mechanics and Engineering. University of Wisconsin Author of "Engineering Contracts and Specifications," "Materials of Construction," Joint Author of "Theory and Practice -in the Designing of Modern Framed Structures"
^*
M. C.
E.,
LL. B.
Counselor-at-Law and Consulting Engineer; Formerly Assistant Professor of Engineering at Harvard University Author of "Engineering and Architectural Jurisprudence"
T.
M.
CLARK
Fellow of the American Institute of Architects Author of "Building Superintendence," "Architect, Builder, and Owner before the
Law"
FRANK
E.
KIDDER,
C. E., Ph. D.
Consulting Architect and Structural Engineer: Fellow of the American Institute of Architects Author of "Architects' and Builders' Pocket- Pook;" "Building Construction and Superintendence; Part I, Masons' Work; Part II, Carpenters' Work; Part III, Trussed Roofs and Roof Trusses; " "Churches and Chapels"
*^
AUSTIN
Civil
T.
BYRNE,
C. E.
in Construction,"
Engineer
"Highway Construction"
W.
R.
WARE
CLARENCE
A.
MARTIN
FRANK
N.
SNYDER
Architect
CHARLES
H.
SNOW
OWEN
B.
MAGINNIS
"How
to
Author of
Frame a House,
Framing
'
HALBERT
P.
GILLETTE,
C. E.
OLIVER COLEMAN
Author
of "Successful
Houses"
*>*
CHAS.
E.
GREENE,
A. M., C. E.
LOUIS
de C.
BERG
GAETANO LANZA,
S. B., C.
&
M. E.
IRA
O.
BAKER
Professor of Civil Engineering, University of Illinois Author of "A Treatise on Masonry Construction"
GEORGE
P.
MERRILL
"A
Authorities Consulted
Continued
A.
W.
BUEL
and C.
"
S.
HILL
Joint Authors of
Reinforced Concrete"
NEWTON HARRISON,
E. E.
FRANCIS
Head
B,
of
CROCKER,
E. M., Ph. D.
Department of Electrical Engineering, Columbia University; Past President. American Institute of Electrical Engineers " Author of Electric Lighting"
J.
R.
CRAVATH
and V. R.
"
LANSINGH
Joint Authors of
Practical Illumination"
B.
S.,
C. E.
Fireproofing of Steel Buildings"
"
WILLIAM
H.
"
BIRKMIRE,
C. E.
Author of Planning and Construction of High Office Buildings," "Architectural Iron and Steel, and Its Application in the Construction of Buildings," "Compound
Riveted Girders," "Skeleton Structures," etc.
EVERETT
U.
CROSBY
"
and
HENRY
^
A.
FISKE
Joint Authors of
Handbook
Use
of Steel"
*^
J. C.
TRAUTWINE,
C. E.
M. E.
HENRY McGOODWIN
Author of "Architectural Shades and Shadows"
VIGNOLA
Author of "The Five Orders
of Architecture,"
CHAS.
D.
MAGINNIS
"
Author of
Pen Drawing, An
Illustrated Treatise"
FRANZ
S.
MEYER
Professor in the School of Industrial Art, Karlsruhe " Author of Handbook of Ornament," American Edition
RUSSELL STURGIS
Author of "A Dictionary of Architecture and Building," and
tecture"
"How
to
Judge Archi-
A. D. F.
HAMLIN,
A. M.
Professor of Architecture at Columbia University Author of "A Textbook of the History of Architecture
C.
H,
MOORE
Author of
"
ROLLA
C.
CARPENTER,
C. E.,
M. M. E.
Professor of Experimental Engineering, Cornell University Author of Heating and Ventilating Buildings"
I.
J.
COSGROVE
Author of
"
Principles and Practice of
Plumbing"
'^
UUlU-U
PLAN OF MADISON SQUARE PRESBYTERIAN CHURCH, NEW YORK CITY McKim, Mead & White, Architects, New York.
For Exterior View, Reproduced in
Color, See Frontispiece in this
Volume.
PIRIE, SCOTT & CO., CHICAGO, ILL. In the Heart of the State Street Shopping District
Fore^vord
HE
rapid evolution of constructive methods in recent
size
The Cyclopedia
designed to
fill
this
acknowledged
C, There
close
is
interdependence of
subsidiary trades.
of
Steel
The
Architect,
for
or Concrete con-
struction
today as
much
out
of
place on important
work
as the Contractor
intelligent estimates, or
who
same
true of
all
completed structure.
authoritative on the
industries.
been,
work which
will appeal to
the trained
commend
itself also
to
the beginner
man by
own
try as well.
for
The various
home
by an acknowledged authority on
of matter
is
the subject.
The arrangement
it
a permanent possession.
The
illustrations
text.
have
The work
little
will
be found to cover
many important
on
topics on
which
This
is
Steel, Concrete,
;
Building Superintendence
tracts;
C. The Cyclopedia
a compilation of
many
method adopted
many years.
all
This method
tests
is
not an experiment, but has stood the severest of use which has demonstrated
it
that of
practical
to
be the
working man,
is
^
this
due the
staff of
without whose
impossible.
hearty
co-operation
Table of Contents
VOLUME V
Steel Construction
By E. A. Tuckert Page The Enclosing Walls Interior Columns structural Elements of a Building and Bearing Partitions Floors Roof Use of Handbooks Methods of Uses of Sections Use of Tables Safe Rolling Characteristics of Shapes Loads Spacing of Beams Deflection Properties of I-Beams, Plates,
.
*11
Building Laws and Specifications Specified Live Allowable Unit-Stresses Strength and Dimensions of Bearing Walls Factor of Safety The Steel Frame Position of Columns Tie Rods Fireproof Materials Teri-a-Cotta Floor and Roof Arches Guastavino Arch Concrete-Steel Floor and Roof Arches Tests of Floor and Roof Arches Selection of System of Floor Construction Tests of Partitions Column Coverings Corrosion of Steel Paints Fire-Resisting Woods Beams and Girders Determination and Distribution of Loads Weights of Materials Lintels Beam Plates Anchors Separators Calculation of Stresses Column Shapes and Connections Selection of Sections Trusses Selection of Type Bracing Roof Pressures Column Caps. Bases, and Splices Relations of Architect and Engineer Drawings and Inspection of Members Estimating Foundations (Spread, Caisson, Pile, Grillage, Specifications Cantilever) Underpinning Shoring and Sheath Piling Types of High Buildings Efiiect on Foundations Wind Pressure Mill Building Construction Rivets and Riveting Strength of Joints Standard Connections Riveted Girders Functions of Flanges and Detailing from Framing Plan Webs Use of Stiffeners Spacing of Rivets Flange and Web Splices
Channels, and Angles
Loads
Direction of Stress
Trussed Stringers
. . .
.
Structural Drafting
Room
out.
By
F. O. Dufour
Page 315
Drafting-Room Equipment and Practice: Classification of Drawings, DraftingPersonnel, Assignment of Work, Records
Allowances for Planing and Cutting, Allowances for Pin Material, Allow-
Detailing:
and Material Notation, Rivets and Rivet Spacing, Bolts, Nuts, Washers, Tension
Members, Clearances
Detailing
Methods
Angles,
Plates,
Combinations of
Mem-
Tension Members
Facilitation of Erection
Page 437 Page 451
Review Questions
Index
* t
For page numbers, see foot of pages. For professional standing of authors, see front of volume.
list
of
illlfll
lit
ill
li Jl'^'il,
11
jiii
II
^lUlllH
ill
II
fllliii'illSiii^
ill
i-iiiiiiii
II "I II Hi II III II
III
lit
II
'ijllllliii'i'"
II
III
II
IfiililLII ULUJill
II 11 iTii
[Uiir
ILL.
Burnham &
Co., Ai-chitects
STEEL CONSTRUCTION.
PART
I.
following parts
2.
3.
4. 5.
The foundations. The enclosing walls. The columns and bearing The floors. The roof.
partitions.
If the
tions
may
building is very narrow, columns and bearing partinot be used, but the other four components are always
Steel enters into tlie composition of the last four named present. to a greater or less extent in nearly every building, and parts these steel members are collectively called the framework of the building.
Leaving the discussion of the subject of foundations until later, we shall consider briefly the component parts of the other divisions that may be said to constitute the elements of a
building.
loads.
3. 4.
5.
Load=bearing Walls.
Walls
imderstood as regards their general characteristics, and will be treated more in detail under the heading- "Building: Laws and
Specifications."
STEEL CONSTRUCTION
Walls of the second class are genor stone, and have contained in them steel elements erally of brick These elements consist of verticarrying the floor and roof loads.
Self-supporting Walls.
cal
members spaced
them,
at intervals in the
between
over
the
all
horizontal
members,
also
generally at
floor
girders; and those over the openings, The wall girders carry the the lintels. floor and roof loads to the columns, and
so to the foundations.
The
lintels, in
Hg
and
sometimes are
depending on the necessity of supporting the stone lintels, on the impracticability of turning brick arches, or on the necessity of relieving
such
arches
of
the conditions
feature to be noted
are kept off the walls, except the weight of the masonr}- itself.
Curtain Walls. Walls of the third class differ from the pre-
must
framework.
The
walls themselves
may
SECTION
SECTION
columns and wall THROUGH WALL THROUGH FLOOR. and the horizontal members over the openings. before,
being called
lintels,
These
latter, instead of
STEEL CONSTRUCTION
spandrel beams, since, instead of simply spanning the opening, they take all the load of the wall between the wall girders and the head of the opening, and carry this load to the columns.
floor load, generally carry the girders, too, besides the In some cases this wall above. load of the wall for the story
's
The wall
to
such construction
Construction."
Figs. 2 and 3 show types of construction in this class.
Walls of the fourth class are not commonly met with in what is
Metal Walls.
termed
fireproof
construction,
in.
with
occur,
wood.
Wlien they do
they
however,
come,
the framework necessary for the support of the floor and roof
loads and their
own weight
is
are
concerned.
The
chief difference
beams
to the
support of the particular covering used. Fig. 4 illustrates such As before, the section of the wall girders varies in construction.
each case with the conditions, and the spandrel section varies even more. In both of the two classes just described (curtain walls and
STEEL CONSTRUCTION
metal walls), no form of construction can be called standard. The only principle which the student should observe and follow is
that the wall girders and spandrel beams must be so arranged and
all floor
loads, to support and cairy properJy each part of the wall itself, and, further, to provide necessary stiffness to the building.
and roof
Concrete Walls.
fifth
Walls of the
class are
rarely
met with
at
manufactheir
turing plants,
and discussion of
Fiq4
features
INTERIOR COLUMNS
AND BEARING
PARTITIONS.
These are classed together because, either jointly or sepathey serve to carry to the foundations the portion of the loads not carried by the wall columns and exterior walls. When a partition takes these loads, it is invariably of brick. When parrately,
loads, but,
floors.*
The
under " Fireproofing." more common, and in general the exclusive, element of the framework that carries the loads within the walls
will be considered
Columns
are the
to the foundations.
to be considered in
(1) the load- bearing or metal shaft, and its covering or There are a variety of sections of (2) casing. columns, some of which are illustrated by Plate I. As in the
connection with them:
case of forms of spandrel beams, no definite rule can be given for the use of any particular section to the exclusion of others. These will be described in detail under the heading " Columns."
* Note. This statement refers to fireproof buildings only, and not to those framed with wood.
STEEL CONSTRUCTION
Plate I.
CoLUMM Sections.
IF
Fig 6
Fi(^
ir
J
n<^
-
nr
^L.
n^a.
>
5
/^
/~\
r
u
-n:?
cr
] u
r
n<^
.(
ha
.^^
A
u
ng9
ngl2.
1^^
fi^W
14
Fic^.
15.
^9/6.
u
^
.^
JTTL JTTL
f/^./7
/79.2O
/=792^
/792
FigEJ.
Fig.E4.
STEEL CONSTRUCTION
THE FLOORS.
The elements
1.
The arch, which receives the load directly. The beams, between which the arch springs. 2. 3. The girders, carrying the beams. The ceiling. 4. Arches. There are several different kinds of floor arch. In of construction, they may be said to comgeneral, as to material
.
brick, corrugated iron, porous terra hard tile, concrete, and concrete steel. cotta, In office buildings and nearly all structures with a finished interior, some form of flat. arch is used almost exclusively in order
prise the following types:
down
In ware-
houses, stores,
and other buildings carrying heavy loads, segmental arch construction is more frequent. All segmental arch constructions require tie rods passing through the webs of the
beams at intervals of about
arches.
five feet, to
arch construction,
of separate blocks, but they are not genflat arches of concrete slabs.
made
The
"
Fireproofing."
Beams and
form the framing
heads.
Girders.
of the floor
of these
A A
beam
carries
receives strictly the load of the arch or the partition or other portion of the structure which it is designed to carry. girder carries the end of one or more beams. It may at
but the same time receive direct load from the arch or partitions if it carries other elements of the framework it should be referred
,
to as a
beam. Other uses of the terms "beam" and "girder" will be con-
sidered later.
THE ROOF.
same
STEEL CONSTRUCTION
pitch in ahnost every case where a fireproof roof is used very generally a minimum of | inch per foot and varying from that according to the requirements of the roof lines in each
is
The
flat,
particular case.
The beams and girders usually follow the pitches of the finished surface of the roof, so that no additional grading on top of roof is necessary, except locally in order to form cradles around
skylights and other obstructions, from the down-spout to the wall immediately back of it, and in a few places where the pitch of the roof necessarily changes between the bearings of beams. In gen-
^^
Fig.
26
ZEE
BEAM
eral,
CHANNEL
and girders.
The pitching of beams and girders makes it necessary to furr down the ceiling, if this is to be left level, as it generally is. This is done by hanging from the beams a ceiling made either of
tile
"
or plastered wire lath on small angles or channels. " for illustrations of this. Fireproofing
See
Tanks and pent houses require special framing for their support, and all roof houses generally are constructed with a frame of light angles and tees.
10
STEEL CONSTRUCTION
rectangular prisms or ingots that come from the blast furnace. The followmg comprise nearly all the shapes rolled Bars or
:
Flats,
Ovals,
Plates,
Beams,
Eicj
Plates,
Buckled Plates.
Il-
some of these are given in Figs. 25 to 35. riethod of Rolling. The processes of manufacture are practically identical in all mills; and the sizes of the different shapes
lustrations of
are identical in all mills for nearly all sizes. known as "standard," because they are
rolled constantly by all mills. Certain other sizes not so commonly used are known as " and some-
what in the
special," different
vary
.-:
-V^
mills.
These
is
The
Fiq
50
DECK BEAM
are put into what are called "soaking pits" below ground, which are heated by natural gas. When white hot or at just the right temperature, they are taken out and passed several times
through the
first
first
set
of
shaping
rolls.
These
rolls
are
at
spread nearly the depth of the ingot. They are automatias the ingot is passed through, and so cally lowered, however,
reduce
the
thickness
y////////^
to enable the piece to pass the next set of rolls, which give it the through general shape of the letter I, though it still
sufficiently
retains
only partly formed. After being shaped sufficiently by these rolls, the
is
much
thickness, and
piece
Fig.
is
51
where the
still
passed to the third or finishing set of rolls, final shaping takes place. The piece,
TEE BAR
very hot,
to circular
Each size and weight of beam or other shape requires a lengths. distinct set of rolls in order that the pieces may be given exactly
STEEL CONSTRUCTION
11
the required thickness and dimensions. Therefore, only one size and weight is rolled at a time, and all orders that have accumulated since the last rolling of this size are then rolled at once.
m mj' WW
4Mh
^ imw
size
The intervals of time that elapse between rollings of a given vary considerably, being in some cases perhaps six weeks, and
SECTION OF
rolled at
Generally the larger one mill and the smaller sizes at another.
12
STEEL CONSTRUCTION
each end of the web and at right angles to it, what are called beam has the shape of a letter I and is therefore "flanges."
called an I beam.
A channel
is
like a letter I
The connec-
^
%,
tion of flange to web is curved, and this " curve is called the " fillet ; also, the inner
P % % %
side of a flange is beveled, and tr this bevel is in all sizes the same, viz.^ per cent
'
"
'
'
16| 3
la flange.
^W/////////mWMm
'^
curve of varying radius connects the outer edge with the inner side of a flange. The
distribution oi metal in the heavier sections
PLAIN ANCl F
be
is
not cross hatched in Figs. 25 to 29. It will seen therefore that for a given depth, the only difference in the
is
different weights
in the thickness of
cuts. Fig.
flanges.
The accompanying
36,
U-:
c-r;
Note. Thisappliesfor all channels and beams except 20-inch I and 24-inch I.
For 20-inch standard I, For 24-inch I, For 20-inch special I,
*4"
V
t
<
t
S= .55 inch
S=.60
'
S=
.65
"
pig^ 35,
minimum
"
<(
The
is
In tables
other weights are rolled by spreading the rolls of the standard size so as to give the required increase, and
that are standard.
and
as special weights. These are not rolled so regularly, are therefore in general more subject to delay in delivery. The two parts of an angle are called " legs." These are in one class of equal length, and in another class of unequal length.
are
known
fillet
is
The method
of
It will be seen,
STEEL CONSTRUCTION
therefore, that for
13
change slightly the length of legs, increasing weight increase the thickness.
and
to
In case of angles, the distinction between "standard" and "special" applies, not to different weights and thicknesses of a
given size as in the case of beams and channels, but to all weights of a given size as a whole, as will be seen from the tables on pages 36-7. Angles vary in all cases by Jg- inch in thickness between
In the
V///////////////M
r,g
37
Fig
5a
Fig
39
COVER ANGLE
OBTUSE ANGLE
SAFE ANCLE
special shaped angles known as square root angles, cover angles, obtuse angles, and safe angles. These shapes are illustrated in Their uses, however, are limited to special Figs. 37, 38 and 39.
classes of work.
The square
eliminate the
tliat
fillet.
root angles are used where it is necessary to The cover angles are for use in splicing so
fit
demand
of the angles spliced. As the for such is limited in any particular piece of work, it is
the
fillets
regular angle. The other shapes are for be readily understood. Bent plates are very commonly used in place of obtuse angles. None of the above can be obtained easily at the miiis, and would
customary to plane
off a
be used only when it is not possible to adopt the regular shapes. With the above explanation the student should be able to
known
plates.
miU"
or
"edged"
14
STEEL CONSTRUCTION
whose edges as well
as surfaces are rolled, thus insuring Plates above 48 inches in width have their edges
plates
uniform width.
sheared,
as sheared plates.
meanings of the terms " beam " and and it is very important to understand fully "girder," The definitions previously given are applied to the distinctions.
already stated, there are various
the
As
manner
"
Beam"
form of the
in distinction
term applied to the shape rolled in the from the channel, as noted in
An I beam may be used in a position the preceding paragraphs. which, from the definition given, fixes it as a girder in distinction from a beam ; and in speaking of such a case, one should say that
In ordering the material, however, the girder consists of an I beam. the shape should be referred to as an I beam and not as an I girder. Similarly, a channel may be used in a position which, from
the definition, would fix
it
as a beam.
In referring to
it,
one
should say that the beam consists of a channel ; and in ordering material, it should be referred to as a channel and not as a beam.
some cases be made of sections riveted such cases, would be referred to, in ordering, as a Frequentlj'-, also, two beams bolted together are
in
the
It will be seen, therefore, used, and are then called beam girders. that there are two distinct uses of these terms, beams and girders
first
depending on the manner of loading, and the second on the particular form of section of the member used. These two uses should never be confounded, as serious results might follow,
Uses of Sections. Each of the rolled sections has certain uses to which it is especially adapted, and for which it is most I beams and channels are used generally employed. principally I beams are as beams and girders to carry floors, roofs and walls. used to some extent also as columns, when the loads are relatively
Channels are rarely used singly as columns; but they are used quite extensively in pairs latticed, and in combination with other shapes, to serve the purposes of columns. (For illustrations
light.
I, Page 7, showing column sections.) Channels are also used to some extent in pairs latticed, or
STEEL CONSTRUCTION
15
Angles are used most extensively in combination with other shapes to form columns, for members in trusses, and for the
flanges of riveted girders. except for liglit loads.
are rarely used singly as columns beams they are used only for very short hntels, ceilings, and roof purlins, when
They
^\.s
They are used almost exclusively for the connections of beams and columns and of other members one
with another, and for any position requiring a shelf for the support of other work.
Tlie use of the angle is
of almost all
all
it
riveted
members.
Tees are rarely used
in the construction of riveted
members.
Their principal uses are as beams of short spans and close spacing, where the loads are light and where a flange on each side of the
center rib
ings,
like.
is
recessary.
and
and the
web
also to
tels and light purlins. They are seldom used except desirable to have the flanges arranged in this way,
angles or tees can be used to equal advantage with less expense. Plates are used as connecting members in nearly all riveted work, but rarely alone except as bearing surfaces on masonry, and
in
some cases
as shelves built in
work
for floors.
Corrugated Iron is used to a considerable extent in the sidoig and roofs of sheds and other buildings of a more or less temporary nature. Formerly it was used to some extent in fireproof
floors as illustrated in " Fireproofing."
This use, however, has almost entirely passed away. Rods and Bars are used almost exclusively as tension memexample, in trusses or as hangers. Rules for Ordering. Material is never ordered simply from a schedule unless it is to be shipped plain, that is, merely cut to
bers, for
16
STEEL CONSTRUCTION
to be any length without any shop work upon it. If there is of the material other than cutting to length, such as working punching, riveting, or framing, a shop drawing is invariably will be given Descriptions and uses of shop drawings necessary.
later.
If the material is
schedule
is sufficient
and
simply to be cut to length, however, a in such cases the following rules should
be observed:
1.
thickness and weight per foot of a piece. invariably ordered by the depth and weight per 31 1 lbs. per foot, or a 10-inch channel 15 lbs. per
tlie
Angles are almost invariably ordered by giving the dimensions and the thickness, as a 6 in. X 6 in. X J in. angle, or a 3 in. X 2i m.
angle.
of legs
| in.
X3
Zees are generally ordered by giving dimensions and thickness, as a 3 in. When unequal leg Z's are in. X I in. Z, or a 4 in. X 3 in. X t^g in- Z.
ordered, always give flange dimensions first. In ordering tees, the dimensions and weight per foot are given, because the stem of a tee tapers. Thus a 3 in. X 3 in. 6.6-lb. T, or a 3i in. X 3| in. 9.2-lb. T. Here, as in the case of a Z, give flange dimensions first. Plates are ordered by quoting width and thickness, as a 12 in. X | in.
plate.
The same
flats.
Square and round rods are ordered by giving dimensions of the crosssection, as a |-in. diameter rod, or a 2 in. X 2 in. rod. 2. All material, unless otherwise ordered, is subject to a standard variation in length of | inch. That is, it may be | inch over or under the
it specified length. If exact length is required, therefore, after the specified length the word "exact." 3. If material is to be painted, the number of coats
is
necessary to add
must be
and kind of paint Paint, one coat graphite." Full shipping directions must be given, including the name of party 4. or parties to whom order is to be billed, name of consignee, nearest railroad station, and route over which shipment is to be made.
specified, as
"
5. Always avoid using special shapes and weights if time of delivery is any consideration, even at the expense of a little extra weight, unless special arrangement is made in advance as to the delivery which can surely be made It is more important to avoid the delay that would hinder progress in all branches of the work on a building through waiting for a few pieces of steel, than it is to save a few pounds by the use of special shapes and weights.
USE OF TABLES.
Since
all steel
it
going shapes,
STEEL CONSTRUCTION
*
17
properties."
istics
" This term " properties covers all the characterwhich determine strength, and which are illustrated by the
different steel companies issue different books,
tables.
The
but the
a
properties for all standard shapes are practically the same. Before proceeding to a discussion of the use of tables,
caution should be given for the future guidance of the student. There is always danger in using tables, diagrams, and formulae
is from two sources (1) not be correct; and (2) the person given may using the data may, through failure to understand fully the basis on which they were prepared, use them where they are not applic-
prepared by someone
else.
The danger
the information
able.
As regards the first point, the more authoritative the book in which the information is given, the greater is the probability that Not everything in print, however, is reliable. it is correct. The second point is even more important, because in the case
tations to its use,
of almost every table, diagram, or formula, there are certain limiand certain cases to which, without a full under-
standing of these limitations, it is liable to be applied incorrectly. From the outset the student should form the habit of investi-
gating the derivation of tables and diagrams and the basis of formulae in order that he may use them intelligently. The basis and
application of the fundamental formulae can be understood without There are necessarily retracing all the steps in their derivation.
many special formulae given which are simply modifications of the fundamental formulae adapted to special cases, and such formulae should never be used without tracing their derivation from the
fundamental formulae. Safe Loads. Table
I gives the total loads,
uniformly distrib-
uted, which can be safely carried by the different sections of beams and channels for spans varying by one foot. The manner in which the problem of the safe load will generally
come up
is
linear foot of
In this case span, to fuid the required size and weight of beam. the total weight is obtained by multiplying the clear the
span by weight per foot and adding the weight of the beam. As it
is
18
STEEL CONSTRUCTION
a <s o o N
o
tf)
u c s c
c c
a
O
C m
>
s u
CO
UJ
-J
i
r,
<
a
(9
a
3
5
>,
E
I.
a M O
ROTUNDA
IN
ILL.
Remodeled Staircase and Light-Fixtures. Statuary Marble, Carved with Decorative Scroll-Work, the Latter Inlaid with Gold Leaf.
ROTUNDA
Note the
IN
ILL.
Burnham &
Co., Architects.
Way in which
STEEL CONSTRUCTION
19
3 e o
ca
20
STEEL CONSTRUCTION
STEEL CONSTRUCTION
has been explained, and in this formula the length of span
the length between centers of bearings. should be used in referring to the tables.
It is this length
21
is
which
beam framed between two steel girders. If, however, beam were built into brick walls, the span used for computing
load would be the length between inside faces of walls, whereas the span used in tables would be from center to center of
total
bearing plates.
Another point to be noticed in the use of these tables is that they are based on the supposition that the beam is supported by As will be more adjacent construction against lateral deflection. noted later on, long members under compression fail by fully
deflecting sideways.
full load indicated in these
In order, therefore, to be able to carry the tables, the top flange of the beam or
channel must be held against side deflection. This may be accomIf the beam is in a floor or roof, the plished in a variety of ways.
fireproof arches
support ;
or, if it is
the planking will also accomplish this. If, used in an unfinished attic, and the ceiling construction was at the
bottom flange, leaving the rest of the beam exposed, the load must be reduced as indicated by the auxiliary table of proportionate The load would also have to be reduced in the case of a loads.
beam
beam.
carrying a wall with no cross framing at the level of the It is, therefore, of the first importance to know exactly
how
the loads are carried by the beam, and in parts of the construction stand to the beam.
In practice, spans not exceeding twenty times the flange width are not considered to require side support.
still
another modification
by these tables, and that is to provide against It is well known that all members excessive vertical deflection.
loaded transversely will bend before they will break. In other words, any given load causes a certain amount of deflection. It is not practicable, however, to allow this deflection to be very great in structural members, because of the resulting vibration and because where there are plastered surfaces cracks will occur. It is
22
STEEL CONSTRUCTION
<
STEEL CONSTRUCTION
23
CO
24
STEEL CONSTRUCTION
not sufficient, therefore, merely to get a section strong enough to stiff enough not to deflect carry the given load, it must also be
more than a certain proportion of its length under this load. It has been determined that a beam can deflect g^^ of its length, or cracks in a plas-\ of an inch per foot of length, without causing is this criterion which is generally followed and it tered
ceiling ; in determining the section required to
deflection.
safe
In Table
loads
the loads above the heavy black line are the safe
which can be carried without exceeding the above deflection. beam may be used on spans longer than those above the black
;
line
the load indicated by the tables opposite this span must be reduced by the following rule
:
Divide the load given opposite the span corresponding to the length beam by the corresponding span, and multiply by the span given
;
S*
L
Sf
= the given span, = the tabular load for this span, = the span just above the heavy black
=
-^
or,
line,
In cases where the depth of beam is not limited, comparison of different depths of beams should be made, and the one selected which proves the most economical.
Spacing of Beams. In many cases where the location of columns and spacing of beams are not fixed by certain features of design or construction, the problem arises in a form for which For instance, a table different from Table I is more useful. if the problem is to space the columns and beams to give the most economical sections to carry the given loads, Table II will be useful.
safely a load of
100
lbs.
and 150
lbs.
By com-
parisons, therefore, of the different sections, spans, and spacing that may be used, the most economical section can be selected.
The above
when
it is
desired to
know
the
STEEL CONSTUUCTION
loading that a certain floor was designed to carry and tlie framing plan is at hand.
If other loads per square foot are used, the table
fied
25
when only
can be modi-
by dividing the spacings given by the ratio of the required load to the indicated load of the table. The same modifications for
and vertical deflection must be made as in the preceding table. all cases where there is a choice between beams of different it should be borne in mind that beams of greater depth depths, than 15 inches cost an extra one-tenth of a cent per pound this,
lateral
In
economy.
Deflection.
As noted
tant to
know what
the loads and for the spans specified, as in the majority of cases the section cannot be selected from the tables of safe loads because
of unequal loading or because
some other
sliape
is
used.
It is
therefore necessary to be able to calculate from additional tables what the deflection will be.
The
We
The
at the ends
general formula for the deflection of any shape supported and loaded uniformly is
:
WZ3
.
the
Where moment
W
5
384 EI
is
i
of
384
a constant since
= 29,000,000
W^
W=
and
if
pi,
and
M =r
^'
pP
' ;
= i WZ
therefore
^=1=
/
the
><
^^-^^^
><
y
full capacity,
and the
fibre stress is
= 5?^
=
16,000
X
.
384
.0000575Z2
1/
y
J f. = depth or beam = o 2y,
.1.
_ ~
.000115/2
26
STEEL CONSTRUCTION
From
this general
formula (1) a table in a number of differIn Table III different values of I are ent forms can be made.
substituted, so that the deflection in inches is obtained by taking the constant in the table corresponding to the given span, and
dividing by the depth of the beam. Another table could be made by substituting different values
of h corresponding to different beams, and this would readily give for each beam the deflection by multiplying by the square of the
span in inches.
If the fibre stress in the beam due to the loading was less than 16,000, the deflection would be obtained by multiplying tlie result given in the table by the ratio of given fibre stress to 16,000.
applies directly to
it for determining the deflection of unsymmetrical shapes, such as angles, tees, etc., the coefficients given must be divided by twice the distance of the neutral axis from extreme fibre, since
to use
both numerator and denominator of (1) has been multiplied by 2. If a beam had a center load, its deflection could be obtained
from
tins table
deflection of a
load, to that
by multiplying by I, this being the ratio of the beam supported at the ends and loaded with a center of a similar beam with the same total load uniformly
it
distributed.
heavy black
This
is
beyond which the deflection of the beam, if loaded to its full capacity, would be likely to cause the ceiling to crack. This limit of span can be determined from the formulae given above, as
of span
follows
deflection of
g-l-^
causing cracks.
I
we have
360"
384
t/
and
48.3
i/
Making the
beams, gives limits agreeing with those in the Cambria Hand Book. The limits given in the Carnegie book are fixed arbitrarily at 20
times the depth of
less
than these.
STEEL CONSTRUCTION
Expressing the above formula in a different form,
27
we have
fl
384 .y
360
X
38-t
and/
y
3G0
E X X
5
=
8
(a constant).
/
y
773,333.
TABLE
III.
Coefficients for Deflection in Inches for Cambria Shapes Used as to Safe Loads Uniformly Distributed.
Distance
Beams Subjected
28
STEEL CONSTRUCTION
The formula can be more quickly used by comparison with
the limiting span given by the table of safe loads. In the above case the limit of span for a 12-inch beam and a fibre strain of
16,000
lbs. is
= =
^X
16,000
12,800
is
When beams are used for long such that no support against side
will not safely carry the full load
given, the
of
beam
Reduction in Values
IV. Allowable Fibre Stress and Safe Loads for Shapes Used as
TABLE
Beams Due
to Lateral Flexure.
STEEL CONSTRUCTION
29
member due
In any consideration of a reduction of stress in a compression to bending caused by its unsupported length, it is to use Gordon's formula for the safe stress in columns. customary
This formula
is
Now
if
we
consider a
the
moment web
of inertia
is I'
= 1.23.
is
moment of inertia of the web alone about this of inertia of each flange about inappreciable, the moment
Since the
is
axis
I'/
62.
The
Web =
2.87 sq.
.86
in.
= 2.01 = 1.00
.62 .79
sq. in.
"
Therefore r'^=:
r\=
The width
of flange for 5-in.
beam
h
f
=6=
3.00
in.
Therefore r
=.^^
customary to disregard the than 90 radii. If in the above
Tests on full-sized columns show that columns of length less than ninety times the radius of gyration bend little if any under
their load.
effect of
It
is,
therefore, generally
less
we
28.7 h 90 r\ The assumption that with full fibre stress of 16,000 lbs. beams should be supported at distances not greater than twenty times the flange width, brings the limit under that of 90 radii.
Approximately the same result will be obtained if we assume the flange a rectangle and substitute 18,000 for / in Gordan's
formula.
rp, ^ ^2 Then r
_^
12
and/c
and
for
Z
18,000
j^
=
=
-^+3,00062 20 5
15,900.
fc
30
STEEL CONSTRUCTION
TABLE
1
V.
Properties of IBeam8.
STEEL CONSTRUCTION
TABLE
10
31
V (Continued.)
Properties of UBeams.
32
STEEL CONSTRUCTION
TABLE V (Continued.)
Properties of Carnegie Trough Plates.
M 10 MU M ]3 M 13 M 14
95<x33i
9^x3K
9^x33i
9Hx33/i
9^<x3X
STEEL CONSTRUCTION
Area.
33
Web=(24 2.284) X
pianges
.50
=10.858
= '^'^f +
1.142
-^^
X X
3.25
= 1L323
=
1.142
.50
12.465
23.323
tliat
the areas of
fillets
These closely
oiiset
Weight per
Foot.
lbs.,
Since a cubic foot of steel weighs 490 foot of a 24-inch beam should be :
23.323
1,728
12
^g^
^ .g 33^
j^^^
1.
web (taken to
component element.
Axis
A Axis
A A=
1
j^
^'^^
-^^^ ><
'^^^
B B T> z= __ X
r.
3.25 (1.142
.60)^
-057 = -j^
^d^-
=I'-1-Ax
area of flanges, and d distance from center of of flange to axis 1 as in the above, the flanges being 1, gravity divided into two figures, the d in each case will be the distance 1 to the center of gravity of that figure. from 1
Where
A=
= 3.25
3.25
X X
.60
.271
X X
11.702 11.222
X x
= 1,067.752 4 = 443.505 ~
1,511.548 576.
2,087.548
34
STEEL COXSTUUCTION
CO
t-l
> 5
J
o.
COMTRAGT /SS
W/NNIPEG
ReviaacJ, ^uy.3,/903.
'Zz'o
STEEL CONSTRUCTION
Moment of Inertia about Axis
2
35
2.
Web X
12
24
.50^
= =1
.60
.250
X X
.60
X 3.253 X 4
=
X
4
6.866
= + 3.25 X
(1.623
.25)2
= 27.362
i X
36
.542
3.2.53
=
X
4
2.060
= + .542
1.63:
(1-08 -f .25)2
6-250
42.-538
42. Too
Other methods of computing the moments of inertia would perhaps bring a result even closer to the values given in the tables,
which are taken from the Carnegie Handbook, although the values
vary a
little
Radius of Gyration.
By
tion is equal to the square root of the quotient of the moment of inertia divided by the area of the section ; therefore, if r^.i and
r2.2
respectively,
'"'
V
^
A087.548^,^^
23.323
^ ^
/42.538 V 23.323
Section Modulus.
the formula used
is
:
M=
36
STEEL CONSTRUCTION
oooc>oc>
tioi)i9 jo entpsj
sjojoq
^^ ^ ^ ^ ^ ^
r-i -
r-i
00
Cfi
W O* - r^ H ri W
-n-t
rirt
OOOOO ododdi
r-<i^r4i-iO
t^doiO'V'VCO
'I^J8nI jb
KJ'rW'^COCOCOoici
CaC>^i-'*-i^
i-iv^OOOO
jBomoH
^^^r-^rHr-ir-i
r-J,-;T^-Ir4.-i'.-i-0
OOOOOOO OOOOO
eoccf-"-i
o'
C O o' O O
10
E9qouj ojmbs
D0IJ38S JO TOJy
ODC0 0iiC
lO * tf CO CO OJ 0
i-
1-" - 1-1
c40*-i^'-'O
t-COOSO'-"-'
01
spnnoj
tooj jd jiiftOA
c^ 00 00 CO CO c
T-.
o 00 o
-'J'
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00 in e
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W ^ Tf 00 OS o 05 od t^ (d
1-1 -<
-"sI
COt-COOTJ
u
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be
eeqciq *sseiq3nii
s:^*^:^-^;:^-^
^isxrsi^'^^-s^^-^s
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CO
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tta-t-CftOf-T-^OCieDCO
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wooaosoob-t^cooiO'* VCO^Ot-OClOSiOCJCi
spnnoj
looj J9d )n3tOA CO
OlOO^^OOOlOOr^sD-^
(OClM-sJ-COQOO^OlCOCO
oso
s_w
saqjui 'ssan^opu
s;:^::^x:s;:^s:^
:^^:sx::s;^:2:^-s;^
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00 CO 00 00 00 00 oo QO 00 00 00
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to ea
XCHX.yi>iitiX.<X
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irt
lO
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Tp^
XK
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cototoocotootocotoo
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lAioiomiOimomioioia
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<<t^
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STEEL CONSTRUCTION
37
33
STEEL CONSTRUCTION"
The
section modulus about the axis 2-2 is not given in the because the beam is rarely used in this position. It can, tables, however, be readily obtained :
So ^
2 ^
Coefficient
of
Strength.
This also
is
constant
As
stated before,
M=
y
where
Also
M = I pl'^
As the load per linear foot, and I the length of span in feet. in the first equation is in inch-pounds, in the second the value of
also it
must be
in
Therefore,
M =-^ = #-, 8
t/
also,
%^=pl2 = 12//
C.
This valu3 of
total load that
C is convenient to use, because from it the a beam can safely carry on a given span is readily
obtained.
L
To
use/ =
Q = total load = pi = ,
c
beam above,
if
we
16,000, which
is
16,000 X 2,087.548 12 X 12
= 1,855,598.
STEEL CONSTRUCTION
If the value of I given in the table of Carnegie's
39
Handbook
be used, the value of C will check with that above. The value of C, however, varies as much as or more than this in the different books, because a slight variation in I is multiplied
The variation, however, is of no practical in deducing the value of L, as the variation here is importance
to such an extent.
slight.
C, the
becomes
coefficient derived
of
/= 12,500,
^'
12,500 X 2,087.548 12 X 12
= 1,449,685.
The last column in the table members that are desired to be is directon of the web and equally strong against bending both in the in a direction at right angles to it, as this column gives the distance apart that beams must be spaced to accomplish this result.
Equal Radii op
Gyration".
Since the radius of gyration depends on the moment of inertia and the area of section, it follows that for a given section, the radius of gyration about two axes will be proportional to their
moments
If
in inches
I3.3
-A.
d\
Ij.j_I,.,= 2,087.548
42.538 = 23.323
d"^
V 'Ma ^=^/^-:323
~ ^
/2,045 ,-,045.01
= 9.35
Therefore
D=2 X
9.35
18.70.
40
STEEL CONSTRUCTION
u5'
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5
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STEEL CONSTRUCTION
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44
STEEL CONSTRUCTION
BUILDING
LAWS AND
SPECIFICATIONS.
of the Building Departments of different cities vary considerably as regards detail matters, but are in quite close agreement on points affecting the strength of structures.
The requirements
The
TABLE
IX.
Building Laws: Specified Live Loads in Different Classes of Buildings. The loads specified are exclusive of weight of materials of construction.
Class of Stkuctdbe.
STEEL CONSTRUCTION
TABLE
Stresses are for
45
X.
of
Allowable Unit-stresses for Steel and Cast Iron, as Specified by Building: Laws
Medium
New
York,
Chicago,
1900.
Philadelphia,
1903.
Boston,
1900.
1900.
Rolled steel beams and shapes .... Rolled steel pins, rivets Riveted steel beams Compression TenRiveted steel beams sion net section Cast iron Compression Cast iron Tension.
.
10,000 20.000
16,000 22,500
16,000
16,000 22,500
12,000
10,000 2,500
15,000 8,000
3,750
2,.500
Wrought
ing)
iron
.
Cast iron (in short blocks) Steel pins and rivets (bear-
20,000
Wrought-iron
pins and
15,000
16,000 16,000 12,000 3,000
Wrought
Cast iron
iron
15,000
12,000
Shear.
Steel web plates Steel shop rivets Steel field rivets Steel field bolts
Wrought-iron web plate Wrought-iron shop rivets and pins 7,500 Wrought-iron field rivets
10,000 10,000
7,500 7,500
7,500
and pins
Wrought-iron
Cast iron
field bolts
.
7,500 7,500
9,000 9,000
Columns.
Mild steel*
15,200-58
15,000
14,500
1
12,000
R
15,000
+ + +
+
L2
13,500 R2
12,000
Medium
steel*
15,200-58
16,250
1
R
12,000
L2
11,000 R2
Wrought
iron.
14,000-80
12,500
1
10,000
R
L R
10,000
1
L2
Cast iron
11,300-30
15,000 R2 17.500
L2 400 R2
ratios of length to radius
'
46
STEEL CONSTRUCTION
Table
pounds per square inch, the transverse brick and concrete: strength of various stone constructions,
gives, in
XI
TABLE
XI.
Extreme fibre
stress
Bending.
STEEL CONSTRUCTION
TABLE
XII, A.
Philadelphia Law, 1903.
47
STORIES
48
STEEL CONSTRUCTION
the upper 75 feet of wall, and 4 inches thicker for each 60 feet below. The New York law allows curtain walls to be built be-
tween piers or
steel
steel girders,
4 provided the thickness is 12 inches for the upper 60 feet and for each 60 feet below. inches thicker
requires 30 pounds per square foot to be calculated on exposed surfaces of isolated buildings ; on office buildings 25 pounds per square foot at the 10th floors, and 2i pounds less for each story below and 2i pounds more
Wind
Pressure.
35 pounds. The combined stress in columns resulting from direct vertical loads and the bending due to the above wind pressures is allowed to be 30 per cent above that for simply direct loading by the Philadelphia law, and 50 per cent by the New York law.
for each story above,
up
to a
maximum
of
New York no allowance for wind is required if the buildunder 150 feet high, and this height does not exceed four ing times the average width of base. For buildings other than as above, 30 pounds per square foot of wind pressure from the ground to tht^
In
is
top
is
required.
allowed to
The overturning moment of the wind is not be more than 75 per cent of the moment of stability of
the structure.
dations.
Reduction in Live Load on Columns, Girders and FounThe Philadelphia law allows the live loads used in calcu:
lation of columns, girders and foundations for all but manufacturing and storage buildings, to be reduced by the following formula
= ioo-t]/x;
rr^lOO-ly-A,
where x
the
area supported.
requires the full live load of roof and top floor, but allows a reduction in each succeeding lower floor of 5 per
cent until this reduction am^ounts to 50 per cent of the live load not less than 50 per cent of the live load may be used in the calFor foundations not less than 60 per cent of the live culations.
load
may
be used.
STEEL CONSTRUCTION
Where
the laws limit the
fire
49
feet,
the
protection and prevention are in that the floors and roofs shall be constructed of steel general beams and girders, between which shall be sprung arches of tile
requirements as regards
or terra cotta or brick, or approved systems of concrete and conAll weight-bearing metal of every description shall crete-steel. be covered with non-combustible materials, generally terra cotta
In buildings of this height the use of wood for top floors laid
in
wood
screeds
imbedded
in concrete,
and
of
wood
finish, is
allowed.
law, buildings above sixteen stories are required to have their upper stories constructed entirely without wood, except that the so-called fireproof wood may be used
The floors, however, are required to be of tile or mosaic or other non-combustible material, the wood top floor
for interior finish.
ing values of This age of the strains under which rupture would occur. varies with the different classes of material and the percentage
The foregoing values represent the workunit-stresses. They are in all cases a certain percent-
The quotient of the breaking strain divided by the allowable or safe working strain is called the " factor
different classes of structure.
wrought iron used in ordinary building construction have generally a factor of safety of 4 timber, generally from 6 to stone from 10 to 15. 8; cast iron, from 6 to 10
;
for this variation in factors of safety for different that certain materials vary more than others in their internal structure; and accordingly in some cases there is a greater
One reason
is
materials
likelihood than in others, of an individual piece being below the average strength. Other reasons are found in the varying effects
Changes in internal structure are likely to occur in the of years; and there is the further liability that through lapse ignorance or carelessness the structure may be put to uses for
of time.
which
it
make
it
50
STEEL CONSTRUCTION
Steel is less subject to variation than other materials. Timber has knots, shakes, dry rot, and other defects not readily discerned, which may greatly reduce its strength below the average. Cast iron has blow-holes, cracks, flaws, internal strains,
distributed metal,
Basement Plan
Fig 40
Stone has seams, crack , flaws, and a likely to escape detection. structure not uniform, all causing uncertainty and variations in
the strength of individual pieces.
met with
frame
same but,
View taken
Jvily
UNION BANK BUILDING, WINNIPEG, MANITOBA, CANADA Work is being done 3, 1904, nine months after work of excavation was started.
floors at the
same
time.
42.
STEEL CONSTRUCTION
vary with
arise
eacli special
51
case.
rise to different
problems.
Some
in Figs.
40
In a building of this character, and in all buildings where the interior arrangement is a feature, the designer of the steel frame
is
must base his work on the architect's layout. For this purpose it most convenient, in making the preliminary study and provisional framing plans, to use tracing paper, which can be placed over the architect's plans, and thus show the position of all partitions, ducts,
etc.
62
STEEL CONSTRUCTION
Position of Columns.
The
first
step
is
the
location
of
These should always come in partitions, unless there is a large hall or like arrangement in which the columns form a The position of the columns fixes, of course, the spans of feature. beams and girders. A stiffer frame will result if the beams run
columns.
Fig.
42.
transverse to the longest dimension of the building. The girder should also be shorter than the beam spans, as otherwise spans excessive depth of girders will be required. In general, therefore,
the shortest sp^Ccing of columns should be in the direction of the The length of this space wiH longest dimension of the building.
For an
STEEL CONSTRUCTION
office
53
it is not desirable to use building like the one in question, over 12 inches deep, if possible to avoid it. beams or girders With the above points in mind, we shall see what application can
be
made
in this case.
F13.43
10
IS
I
.
20
I
23
I
arrangement of rooms may vary from floor to floor so as to result in columns interfering with doorways or not coming in partitions in certain floors, though being well adapted to the conditions of
t;he
some one
floor.
therefore, is to take
54
STEEL CONSTRUCTION
tlie conditions on the other floors. Figs. 40, 41 and 42 show respectively the basement, first floor, and typical floor plans of an office building and Figs. 43, 43A, and 44 show respectively the framing plans of the first and second floors and
therein to
typical floor.
Second Floor
Scale 4
10
15
Framing.
20
tS
Fiy
43A
ll
As will be seen, the lot is approximately of the same dimenThere is only one right angle, however, and sions on each side. one side has two veiy obtuse angles. The interior arrangement of
the typical floor shows a line of ofiices on three sides, with corri-
STEEL CONSTRUCTION
dors parallel on these sides, and an interior court. this court is to divide the building into sections
55
The
effect of
whose longest
dimensions are parallel to the exposed walls. As before noted, it is an advantage for the sake of stiffness to
have the girders run parallel with the long sides. It is further an have the girders of shorter advantage, and generally necessary, to than the beams, and to have them come in partitions, as span otherwise they would drop below the ceiling or necessitate a deep
floor system.
The
first step,
therefore, is to see
whether the
col-
be so placed as to meet all of these requirements. In the present instance it will be seen that in general this can be done
umns can
and corridor
This
columns, because with the thin partitions used in offices, a column cannot be fireproof ed without exceeding the thickness of partitions, and it is not desirable to have a large column casing in the middle
of a partition.
point to fix is the exact position of the column center with relation to the partitions and the direction of the column
The next
The
corridor side should finish flush with the corridor parTheretition, leaving the necessary casing to come in the offices.
web.
must come a little inside of the center of the corridor partition, and coincident with the center of the cross partitioHo As the greatest dimension of the column is generally in the direcfore the center
if
the
web
runs parallel girders. This is generally the best arrangement also for the framing for, in the upper sections of columns, the distance between the flanges of
the columns might not be sufficient to allow the girder to frame into the web, while the beams, having a smaller flange, would take
less
room.
An
case of double-beam girders, as will be explained later. The location and position of the main interior columns having
is
to locate
is dependent on special features. Jn this case, the corridor arrangement along the side E F at the end near D E makes it necessary to place this column out of the line of the others. On this account and to avoid excessive
56
STEEL CONSTRUCTION
column
is
loads on the girder framing into this column, an extra put in the partition between toilet and vent at this end.
rig 44.
=1
exterior columns naturally are placed at the intersections of office partitions with exterior walls, because here the piers in the walls
will be the widest.
ter of wall
detail?
The
will
columns
*'^pre
vary in accordance with the architectural should never be less than four inches of masonry
STEEL CONSTRUCTION
57
should be more.
Better protection face of the wall. the
section, since the
is
if
the
web
is
parallel
wdth
Where
very eccentric, however, this position results in an uneconomical weakest axis of the column is thus exposed to
Some
economy The columns thus having been placed according to the arrangement of the typical floor plan, the next step is to see if any
changes are necessary to suit the conditions of the floors that differ from this plan, namely, the basement and the first floor. From a of the glance at the plan of the first floor, it will be seen that two
in this regard to
more
columns come down in the main entrance in such position as to It would be possible to change the posiobstruct the passageway. tion of these columns and make them conform to the first floor The results in the floors above, however, would not be partitions.
so good,
above. porting girders at the second-floor level to carry the columns similar provision must be made for the wall column over the
entrance.
position of the columns thus having been determined, The spacing the girders follow by joining the centers of columns. of the beams will be determined largely by the system of floor
The
arch to be used, except that, unless entirely impossible, a beam should come at each column in order to give lateral stiffness to the If a terra cotta arch is to be used, the spacing should not frame.
be
as
much
a system of concrete arches is to be of eight or nine feet can be safely used, adopted, in which spans the beams between the two lines of girders on each side of the
shown would
If
corridors
may be omitted. Certain other points should be noted in regard to this framing
:
plan, as follows
at the front of elevators, as they cannot be without interfering with the clear space of shaft. fireproofed Beams, if possible, should always be framed at right angles to girders^
58
STEEL CONSTRUCTION"
Beams should not frame
off
center of column
if
little
change in either
lines should, as far as possible, be opposite each other; that is, a beam framed to the center of one column should also meet the center of the next line of columns. Spacing and spans of beams should be such as to develop their full
strength.
Fig. 45 showis the wall sections and the resulting spandrel Not all the points that arise in such a sections and wall girders.
framing can here be brought out ; but from the foregoing the general method of treatment of such problems should be clear.
In buildings of a different character, many different and often more complex conditions will arise. The student, however, must always bear in mind that it is the duty of the designer to grasp fully the architect's details, and so to arrange his framing as to
conform in
all
be changed more readily and to better advantage. It is essential for the designer to see not only what has already been determined,
but what details will result when certain features are fully worked out ; and in all his work the economy of design and framing, and
the efficiency of the framework, should be kept constantly in mind.
for
this
floor arches.
somewhat
different arrangement of
columns
In the framing of floors and roofs, it is not always advisable and weights of beams that are theoretically
;
required
number
of
practical
considerations
As
and weights should be used wherever practicable, as ordinarily these sizes are much more readily obtainable than others. If the
general framing consists of standard sizes, and a few beams are so loaded as to require special sizes and weights, some change should if possible be made to avoid this, as to insist on the furnishing of
a few beams of odd weiglits might cause serious delay in the In certain cases where it is of special advantage to make delivery.
nearly
made
the beams of special weights, arrangements might be for the delivery, provided the tonnage is large.
all
Beams, as far as
possible,
STEEL CONSTRUCTION
59
Seciion
A-B
at 2ncl Floor
Floor
5ecUon C-0
at 10 tk Floor
Section
C-D
at SncLFloor
Fig. 45.
60
STEEL CONSTRUCTION
out a given floor, since for a level ceiling different depths of beam would require furring, or extra filling, or special arches. Where
beams or girders, it girders of short span carry the ends of heavy is sometimes necessary to use an uneconomical section in order to
For instance, a 10-inch beam might get a sufficient connection. be strong enough to carry a 15-inch beam ; but the connection
beam
could not be made to a 10-inch beam, and therefore a larger sized In general the girder should be or channel should be used.
of the
same depth
beam
rests
hung below it. generally where small beams are used the standard end connections are not sufficient, and it may be
on top of the girder or In some cases also
is
necessary to use larger sizes. Other special conditions of framing are likely to arise, affectin laying out ing the determination of sizes, so that the designer,
the framing, should keep in mind the feasibility of making proper connections for framing the different parts.
is
very heavy loads are carried by beams of short span, it necessary to use a section that will have sufficient web area to
this condition rather
When
prevent buckling.
mined by
In such cases, the sizes of beams may be deterthan by the bending moment caused
by the loads. The tendency to cripple is greatest at the ends, and in order to determine the allowable fiber strain, a modification of
The total shear the column formula as given below is applicable. should be considered to be carried by the web, and the combination of
horizontal
and
and compres-
The sion forces acting at an angle of 45 with the axis of beam. in the formula, therefore, is the length between unsupported length
fillets
on a
line
axis of beam.
Tie rods should be spaced at distances not greater than twenty times the width of flange of floor beams. The size of tie rods is generally | inch diameter. An approxiTie Rods.
can be made by use of the following formula giving the thrust from floor arches
size
^_
where
W L^
2R
*
T = thrust
in
pounds per
STEEL CONSTRUCTION
61
foot on arch,
feet,
The spacing
the rods
is
of the tie rods being known, the total strain on Dividthe tlirust, as above, multiplied by the spacing.
safe fiber strain of 15,000 lbs. per square inch,
ing this
by the
gives the net area of rods, or the area at the root of threads, and thus determines the diameter of the required rod. The spacing of tie rods is generally determined by providing one or more lines dividing into equal spacing the length of beams
between connections or
walls.
The number of
lines is
determined
by the necessity of keeping the thrust within the capacity of a certain size rod, or by the limit of twenty times the flange width.
2.
3.
or barrierei.
:
The
1.
2. 3.
4.
Partitions.
5.
Protection for flanges and webs of beams and girders. Protection of columns, doors, and shutters.
Fireproof materials, as generally used at the present time, comprise burnt clay in various forms, concrete, and plaster.
treated Fire-resisting materials, in general, comprise specially wood, certain kinds of paint, asbestos paper or other special kinds of paper, and metal-covered woodo
*NoTE.
By
flat
arch"
is
62
STEEL CONSTKUCTION
Plate
,B /C
,}
^m
Ehc^Corrsfrud/onJermCottaAn:/?.
<S/de Cor;jfrucf/on^lemCbtf(iArch
i^adn
ijAi
saifec.
3/ock Construcf/or?
^m_
^BgS
(5eame/7t(7/
-sms
imm.
.aay>tt..
SB
'^^^x/^^'-^^-^p^.
3nck Arch
Consf-rucf/'o/7-
Burnt-clay
tile.
products
latter
The
two
STEEL CONSTRUCTION
63
The use of brick for arches between beams has, in building This is due construction at least, become almost entirely obsolete. to the saving in weight accomplished by the use of other largely
materials.
When
the type
brick arches are used, the construction is generally of shown by Plate II, Fig. 50. There is a patented system
employing brick, which is known as the Rapp system. The bricks here do not form a self-supporting arch, but are laid fiat between metal ribs or bars that spring between the steel beams.
The use of burnt clay products in fireproof floor and roof arches and coverings of steel, is confined almost exclusively to terra cotta, and this is generally of the porous type.
Porous terra cotta
tile,
is
lighter
and
less brittle
with probably almost equal strength. It is made by mixing straw with the clay, the mass, when burned, being thus left porIt also has the advantage that it can be nailed into, this ous.
in roof and partition blocks. being especially important Terra cotta arches were formerly laid up exclusively with the
ribs
running parallel to the beams, this construction being known Tests have shown, however, that the arch as side construction. laid with the ribs at right angles to the beams is stronger when
and
this practice,
which
is
Figs.
known
as
An
consists
skew-back, shaped similarly to the pracIt should be noticed that in side construc-
tion a special-shaped skew-back is required, which is not the case Also notice that the piece protecting the in end construction.
is separate from the arch, this being a simpler flange of the beam so as to cover the flange. plan than to shape the skew-back The arch is generally two inches lower than the bottom of flush with the flange piece and giving a thus the
beam,
coming
and top flooring shown is almost always used, although other forms could be adopted. The the screeds should always be a cement concrete, filling between
although cinders instead of stone
may be
used.
64
STEEL CONSTRUCTION
The method of supporting the centers for these arches is shown by Fig. 52. This construction allows the centers to be set. readily removed after the arch has
52.
The
practice,
in general, is
to
set the
floor arches,
from
the lower floors up, after the steel frame has been carried several Centers used in the lower floors can be used stories in advance.
in the ui)per floors unless the
rapidly.
Roof arches, on account of the pitch of the beams, have to be Terra cotta blocks may be furred down to give a level ceiling.
used for this purpose, as shown in Fig. 48.
It
is,
however, quite
STEEL CONSTRUCTION
as
65
common, even where terra cotta floor and roof arches are used, form the furred-down ceilings of small channels or angles covered with some form of wire lath. A construction of this sort is shown in Fig. 53.
to
it is
/=}y
5i
depth of terra cotta arch required. The spans are kept within certain limits, and for such limits the proper depth of arch has been well determined.
of
arches
represent the
66
STEEL CONSTRUCTION
When
it is
desired to use terra cotta construction for heavy loads, such is used, generally 4 inches or 6 inches in thickness. The filling above the arch consists of concrete, either of stone or cinders. This construction is illustrated in Fig. 49. While
as in stores
greater spans are sometimes used, the best practice does not exceed about 8 feet, and is preferably limited to 6 feet.
Quastavino Arch.
This
is
dome
adapted for long spans where a flat ceiling effect as in churches, libraries, halls, etc.
not essential,
construction consists of several layers of hard tile one inch thick, laid breaking joints. The number of layers varies with
the conditions, but generally does not exceed four. The rise of the dome is ordinarily not great ; and it rests either between walls
The
The tiles are usually set or, in some cases, on heavy girders. in Portland cement, except that the first course is set in plaster in oraer to obtain a quick set and to dispense with a certain amount
of centering.
almost always installed under a guarantee from company controlling the patents, as to its efficiency and adaptability to the conditions of the special case in hand.
is
This system
the
Concrete-Steel Floor and Roof Arches. The types of concrete and concrete-steel arches are becoming more numerous each day, and only a few will here be discussed. They may be separated In most of the primarily into flat arches and segmental arches.
systems of the flat-arch construction, the action is essentially that of a beam of concrete in which metal is embedded on the low side
to increase the tensile strength, since concrete
is
not as strong
in tension as in compression.
when
is
In a few of the systems, however, special-shaped bars are used at short intervals, the effect more that of a simple slab of concrete supported by these bars,
as small beams between the main floor beams. In the segmental form of concrete construction, the metal, where used, is generally intended more as a permanent center for forming the arch and for supporting it until the concrete has fully
set,
which act
when
the concrete
is
Fig. 54 shows System No. 9, which can be adapted to long spans. It is not the general type of this form of construction, however, as
>
STEEL CONSTRUCTION
67
the types shown below are generally considered more economical. In calculating the weight of the con^itruction, the arch should be figured
A.B.r.E
5.
A = top
]{
9.
= under floor.
wood screeds
or sleepers.
:=
D
E
F
= arch,
=: z=
:=
beams
angles to
expanded
Q=
J
expanded metal sht et, cinder conciete filling around and under screeds. expand d meial wrappintr of flanges to receive screened plaster as shown
web
of beams.
atP
FiiR
SvsTEM
.
A.B.C
D E F G.H san.e as for No. For System No. 4. A.B.C D E.H. same as for No. 9.
No
8.
9.
ng-S6
i
:
^u nffnfrrwrlf^^fmfiiniihtvj-irf.! rrtf^rrur^^r^sirTr.TT^-,
>.-.o-'^?
ri7..-Tig
D^
-H
^^^^
^'
//-
rig-
57
^^
-i-m fZ>~rr':K.,irr,i'^
A.
c-: -;<=>:
:?
^
SrsreM-A/o.7
\if^ir
SrsTSfj -No
r/g-5S
r^g-sf
separately from the filling above, as the weights of these are different. The same remark applies to all systems of concrete construction.
68
STEEL CONSTRUCTION
Fig. 55 shows System No. 3, with a furred-down ceiling to This ceiling is not a necessary part of the give a level effect. construction, and is often omitted. The space between ceiling and floor slab is available for running of pipes, wires, etc.; and, to avoid
punching of beams when such use is made of this space, the ceiling is dropped below the flanges of beams far enough to allow the
passage of pipes, wires, etc. This system is the one generally employed for long spans and
heavy loads, as it gives the most substantial protection to the steel, and has certain elements of strength not possessed by the other The haunches, besides protecting the webs systems, as follows and flanges of beams, shorten in effect the span of floor slab, and
:
stiffen
the floor
beams against
side deflection.
The
sheets of
expanded metal can be made in effect continuous over all floor beams, and, because of this, the whole construction from wall to
wall acts together, and has the advantage of a continuous
beam
what
it is
this
While it is impossible to state exactly amounts to, on account of the uncertainty advantage
of actual
conditions conforming to the theoretical assumption, probably safe to assume that the strains in the floor slab of a
construction having this continuous feature would not be more than three-quarters as much as if the slabs were discontinuous.
It
is
should be noted in the above system, that if the furred ceiling omitted the lower flanges of the beams are protected in a man7.
System No.
all
5,
illustrated
by Fig. 56, differs from System of protecting the beam. As will be seen,
the strength afforded by the haunch is lost by this construction, and, as will also be seen later from results of tests, the protection
is
much
less fireproof.
Fig. 57 shows System No. 4, which differs from System No, 3 This only in the entire omission of protection to floor beams. system is therefore only semi-fireproof, and in event of fire in the
story below
would not be to any degree fireproof. It is sometimes used with a fireproof suspended ceiling, but, as will be noted further on, tests of such ceilings have shown them to be of questionable value as efficient
Fig. 58
fire barriers.
8.
This siystem
is
chiefly
adapted
STEEL CONSTRUCTION
to light loads
69
on moderately long spans where the beams are in not over 8 inches or 9 inches deep. In such cases, where general a flush ceiling is desired, it is sometimes more economical than
some
It has the
of the other systems with suspended ceiling. disadvantage from the standpoint of strength, that
all
the load
all
really a modification of System No. 3, in which, in order to save depth, the floor slab is flush with
7,
effect.
This system also has the disadvantage of loss of continuous In all the above systems, the more common spans are
feet.
from 5 feet to 8
controlling the patents, however, claim to be able with safety to adapt the construction to
The company
longer spans, even under heavy loads. In these systems, as well as in all others where a cinder filling is used on top of the floor slab, the filling should contain some
The depth
is
floors.
illustrates types of the Roebling system of fireproof 60 shows System A, Type 1, which consists in general Fig. of a wire center sprung between the bottom flanges of floor beams, and upon which is deposited cinder concrete in the form of a segmental arch whose top is flush with the top of floor beams.
Plate
IV
The strength of this system is considered to be simply that of the concrete arch, the wire center being intended merely for the
support of the concrete until it has set, and for a permanent center upon which plastering may be applied directly if a level ceiling is
not desired.
is
2, is
shown
in Fig. 61.
It
further claimed for this wire centering, that it facilitates the more rapid diying out of the concrete on account of exposing both
surfaces to the air and allowing the surplus water to drip through. This is a flat arch conFig. 62 shows System B, Type 1.
struction in
which the
steel members are bars spaced generally center to center, the concrete slab being
70
STEEL CONSTRUCTION
usually 3i inches thick. The bars are tied transversely by wire rods spaced about 24 inches on centers and serving to keep the
bars in place.
Plate
IV
A.
For System B. A.B.C.H.R.S.K L same as for Sys. D ^cinder concrete flf'or slab.
i>,J'
or 2" x
A".
cinder concrete.
E = steel
D^ cinder concrete
rod
(/g"
A = top
floor.
lathing.
Note: Items R.K.O apply to Type! only. H^ main floor beams. Item L applies to Types 1 and 4 only. S ^= plaster ceiling. K:= clamp supporting ceiling. rods woven into wire lathing. Note: Items R.K.L apply to Type 1 only.
J =r tie rods.
R= supporting
wire.
L = steel
rig.-60
TrPi:-2
ng63.
System- 5 TrPE-4
-
Fig. 63,
ryg.'G4 shows the construction when the suspended Type omitted. This suspended ceiling does not always have
i,
by Fig. 62, but for short spans has simply the wire cloth stiffened by rods woven into it.
STEEL CONSTRUCTION
71
on the lower
floor
Fig. 64 shows Sj'stem B, Type 4, in which the floor shib rests flanges, and the cinder filling is flush with the top of
beams. This system makes some saving in depth, but is open to certain objections, one being the disadvantage from the standpoint of strength of resting the slabs on the bottom flanges,
all
practice of the company controlling the patents is to the concrete without any tamping such as is ordinarily deposit done in the other systems. The claim is made that this method
porosity, being thus rendered less subject to tlie effects of changes of temperature, either of the outer air or under exposure to fiie and water.
its
The
As
will
be noted
later. Professor
concrete to eliminate the possibility of voids, which he shows to be always productive of corrosion of the steel.
Plate
floors.
slab is
tlie Columbian system of fireproof a flat arch system, in which the action of the floor that of a concrete beam with imbedded steel bars.
shows types of
This
is
No
is
had
in
some
of the other
systems exists in this construction, except as the whole construction of girders and their casing may be considered as acting together.
The connection
by
itself,
make
In the systems previously described, cinder concrete is almost In this system, however, the use of stone invariably employed.
concrete
the prevailing practice. different types vary only in the size and spacing of the imbedded bars, (and consequently in the thickness of the concrete
is
The
This conslab) and in the connection of these bars to the beams. nection is made either by means of small angles bolted to the webs
similarly to regular beam framing, or by means of hangers resting on the top flanges of beams. The former ctmstruction is used only when special stiffness of the frame is required, as in high building construction.
of floor
beams
The
of bar.
thickness of slab
is
generally 1| inches more than depth of beams varies with the required
72
STEEL CONSTRUCTION
The
different cuts
loads.
shown (Figs. 65, 66, and 67) give In any case of special loading, however, or of spans exceeding 8 feet, tests should be made in accordance with
reasonable limits.
the required conditions.
The explanations given on the plate, in connection with the It is the practice, in above, should make the construction clear.
using this system, to have slots in the brick walls at the level of the floor slabs, and the bars and concrete slabs are tlien imbedded
in these slots.
This gives a good tie for the walls, and obviates the necessity of channels against the walls to take the floor construction.
In
all
is
calculations
where
this
system
and stone concrete must be noted. Figs. 69 and 70 show the Ransome system
tion. tion,
This
is
one of the oldest forms of concrete-steel construcused in various modified forms to suit different
and
is
conditions.
imbedded
these rods run transversely to the beams, and are In some forms of this constructied longitudinally by other rods.
of the concrete
tion, steel girders
and beams are replaced by deep concrete beams with heavy rods imbedded therein, and tied at intervals by U-shaped rods. The use of rods in the concrete makes possible
many
subject
Required to design such forms properly. use of concrete and concrete-steel arches cannot as yet The be considered to be very general. They are of comparatively
now
recent introduction; and although, in the aggregate, they may be said to be extensively used, there is as yet no one form recognized as standard.
made
used in construction.
and buildings
heavy construction. There are certain features not possessed by any of the concrete systems and this fact, probably, to a great degree explains the more general use of terra cotta
of
;
in office buildings.
STEEL CONSTRUCTION
73
G'
CofrCrt^e cei/ifr^
/rt
sAS
Concrete fyoor<s/Qhff/T/cAfTess'tr't</ep^ff of bar} Sar/'J^ .-^^ o^S J /nthedded jn co/rc/-c/ G"' OoSUTO of f/oor bearri^ H' ^fah prof-eci-irtO f^anots o^ f/eor hca ^rts
f' nhhed
conc/rfe
L.
X/' ano/es Cannec'f'fn^ >ars "fof/aor heafr^S /K' frra/n f/ocr i?eaf-ns
QonctaUd anchors
haJdifxo yS/ah
r*v
i^i^Tj^t& wjvjgjviH^itvrg^-i
f-a
^gA
1
-1
F-
-7-0
H/e-"
Co/umbion ^ys^em
fif
/Wo./
Beams
65
Co/ufrrA/a/y
X*
>' ivtJ
^ymx.iny
?'
to lO^Or
r,o 66.
Ccnnicf^/arr
of Col/m6ian
Wa//J
f/carilai /o br-icA
/f/f
____
T7:4l
(3 ^^^'-'
fif.e7
74
STEEL CONSTRUCTION
As noted
previously, an important feature in buildings not masoniy walls is lateral stiffness. Tliis Literal stiffhaving- heavy ness is secured to a considerable degree by the floor construction, which serves to tie togetlier all parts of the framing at each floor level, and also to distribute the lateral strain throughout the
whole.
A
is
floor construction
which
fills
beams
therefore better calculated to perform this function than one that is comparatively thin, as are nearly all the concrete systems.
Another important consideration concerns uniformity of material. Poious terra cotta, like brick, is easily inspected, and a nearly
uniform product can thus be secured. The strength of concrete and of concrete steel, however, depends very largely upon the use of pioper materials and their proper mixing and laying in place. Much greater variation is here likely to occur, and consequently a
greater or less uncertainty as regards uniformity of results must exist. Another point to be considered is the necessity of having the concrete or concrete-steel system installed by the company
controlling it, this resulting from the patents covering each form still further advantage is the flush of construction. ceiling
There
are,
many
discussion
of these systems. The general trend of investigation and is towaid a better understanding of the possibilities of
concrete steel in general, and this will not unlikely result in the future in its more extensive use.
It is not the general practice of individual designers to calculate the required depth of slab in the above systems, except in
the case of unusual loads and spans; but, as in the case of the terra cotta systems, tests have largely determined the limits of
As concrete arches are used spans for various depths and loads. for heavy as well as light loads, however, there is need of more
exact data than
is at present available to determine their capacities under different conditions. It cannot be said to be conservative practice in any of these
systems,
much
to exceed
Tiie uncertainty of the quality of the concrete when cinders are used, and the uncertainty of set in the deeper slabs, together with
STEEL CONSTRUCTION
75
numerous other circumstances likely to affect the uniformity of the product, make it important to keep within this limit. As will be seen from the illustrations, nearly all the concrete
systems require furring down to give level ceiling. Tests of Floor and Roof Arches. The most severe test of all forms of floor arch is their exposuie to fire and water when
underload.
important one
for, if
fire,
As above
stated,
and a
very
of all fireproof materials is to protect the steel ; the covering falls off, leaving the steel members exposed to
fail.
None
are of themselves
Floor Construction
Ransome
5"
>ar^
/S.
CfvC
;'-V;
S52S-_-=.-^-^-^^-^-=J^_--=^^,=
I
J U-Bar^
\^
Fig 69
'-'Bars.
Fiq70.
combustible.
sion
Failure,
when
it
occurs,
is
and contraction caused respectively by the intense heat and the chilling effect of the stream of water, and to the force of by All of the the stream knocking off pieces that become loosened. severe tests of systems in general use have been subjected to very
this character
without collapse, before being accepted by the different Building Departmonts; and it is probable that when failure occurs in actual building fires it is due to constructive defects,
there having been less careful construction than
tests.
was used
in the
76
STEEL CONSTRUCTION
If only a small portion of the covering
whole adjacent construction is seriously endangered. It will be seen from the above that failure is more likely to start fiom detachment of the covering of beams, girders and columns, than in
the body of the arch, and such covering should be as substantial For this reason, haunches or a solid filling protecting as possible.
the
to wire lath
wrapping the
same.
New York
and
plaster, resulted in
loading than
brick
furnace
having a large combustion chamber, the top being This arch is loaded with a
Measurements of deflecload generally four times that specified. tions due to the stress are taken before and after exposure to the During this exposure, which generally lasts several hours, a temperature of from 2,000 to 2,500 is constantly maintained. After some time a stream of water from a fire nozzle is played on
fire.
After the
test,
the load
It
is
is
removed
to see
all
how
loading tests to have the load applied over a definite area, so that the exact load per square foot can be determined, and to avoid all possibility of any
deflection
is.
manent
important in
beams instead
of
on the arch.
The
results of
some
tests
made under
here given:
and water test on a concrete expanded metal floor 6i inches of concrete mixed in the proi)ortion of 1 composed part Portland cement, 2 parts sand, and 5 parts cinders, showed
fire
of
the following results The slab was of a type similar to that shown in Fig. 55, the beams being 20-inch beams and spaced about 12 feet center to
:
beams about
7 feet 9 inches.
STEEL CONSTRUCTION
The
slab of concrete
it
77
lbs.
under which
deflection increased to
Under exposure to fire the 2i mches, and when the test was completed
\/b.s
knocked
off
A test under practically tlie same conditions as above was made of tlie Columbian system. The type was of the general form shown by Figs. 65 to 67. The spans were the same as above. The
slab
was 8^ inches in deptli, composed of 1 part Portland cement, 2^ parts sand, and 5 parts broken stone. The bars were 5-inch bars, spaced 2 feet center to center, and fastened to the beams by
angles.
portion of the girder covering consisted of mackite blocks plastered, another portion consisting of 2-inch cinder concrete, the
latter beinof the resfular construction.
There were
also
two 8-inch
I-beams set up, one covered with cinder concrete to 9 inches 13 inches; the other covered with hollow bricks to 12 inches
X X
16 inches, giving 4 inches covering. The floor was first loaded with 1,000
lbs.
under which it deflected | inch. The load was then reduced to 400 lbs. per square foot, and the fire test commenced. This lasted
two and one-quarter hours at a maximum temperature of 1,700. stream of water was then applied for 41 minutes, and afterwards another fire test given of 38 minutes and a second stream of water
for
The floor, at the end of the test, showed a deflection of applied. li inches. The cinder concrete beam and coluuni coverings were
The mackite covering was entirely not niaterially damaged. off, and the hollow brick column covering badly damaged. stripped No apparent injury occurred in the floor slab. After this test the
floor
was loaded up
under
which point
made
it
necessary to stop.
The net
in the ceiling
under
was 1| inches. A few cracks appeared load, most of them being parallel to the
bars.*
Numerous
June
News,
78
STEEL CONSTRUCTION
For s[)ans up to 8 feet and spans have shown satisfactory results. loads under 2 JO lbs. per square foot, which are the ordinary conditions, the cinder concrete
shows safe
results.
Beyond
these limits
special tests
terra cotta
valuable review of the effects of a practical fire test on and concrete floor construction, is given in the discussion
fire
bearing on the
Penn.,
May
in
Building, Pittsburg, 1897, which was published in Engineering News, 20 and 27, and July 1 and 15, in that year. An account
Home
May
3,
which occurred on Aprd 7, 1900, is published the same periodical under dates of April 12 and April 26', 1900.
of a second fire
a test on
The three arches of the Guastavino type, eacli 3 feet in length. were 6 feet, 10 feet, and 12 feet. The 6-foot span was spans composed of 2 courses of tile, making a thickness of 21- inches;
the 10-foot span, of four courses, giving 5 inches thickness; and the 12-foot span, of three courses, with a total thickness of 3|
inclies.
All
The
6-foot
span
carried 2,500
deflec-
The 10-foot span carried 3,600 lbs. per square with a deflection of .19 inch. The 12-foot span carried 3,125 per square foot, with a maximum deflection of .32 inch.
This was a simple loading test with no application of
fire
and
water.
tile
Table XIII gives so numerous, especially under fire exposure. the results of a series of tests to determine breaking loads of differ" ent arches, and is taken from the " Transactions of the American
Society of Civil and 1896.
Engineers, Nos.
XXXIV
and
XXXV,
of
1895
In terra cotta arches as in concrete arches, great variations in strength will result from varying degrees of thoi-oughness iu construction.
These arches should always be set in cement and carefully keyed, and the use of broken blocks should be avoided.
Settlement in arches of this type often results in cracks in
tile
or
mosaic
floors.
STEEL CONSTRU'CTIOlSr
TABLE
XIH.
79
Depth
80
STEEL CONSTRUCTION
; necessity of lateral of u.sing paneled ceiling, and system possibility consequent increase of clear height story between beams necessity of flush ceiling, and comparative advantage of solid floor system
;
and furred-down ceiling; protection afforded webs and flanges of beams and girders by different systems possibility of omitting tie rods and a certain amount of steel in some systems corrosive
; ;
effects
on
steel
rapidity of construction,
and allowance for final setting of concrete under certain conditions of weather and of heavy loadings ; and comparative cost of different systems.
The weights
in
TABLE
Weights
of Hollow-Tile Floor
XIV.
Between Beams.
STEEL CONSTRUCTION
81
82
STEEL COXSTUUCTIOX
In the following table are given, in pounds per square foot, the weio-hts of various materials used in floor and roof construction
'.
TABLE
Weights
XVI.
and Ruof Construction.
of Materials in Floor
ILL.
Uso in
this
D. H.
111.
Exterior of Brick and Bedford Stone; Cornice of Terra-Cotta. Completed in September, 1905. the Left Stands the Railway Exchange Building; on the Right, the Pullman Building.
On
STEEL CONSTIIUCTION
Plate
83
VI
k'sfse/ rod.
^^T-^ P/as^f^
"_
jj
>>'
_l"
/Vo
/S Ga/
IV/rt i-ac//^o.
^A^x^
r,g
71.
z.
ro(/gJ7
/ra/ve^
Stap/e
ROEBLING
21N.
Cement
iii-iliiri^iil;
P'/asfer-^
Aou^/t
/^/'ccme'i.
^iy.^-^'^-^fx'^
COLUMBIAN PARTITION.
Honzonfa/
Fig
\Secf/orr.
74.
PARTITION.
Cemefrt P/asf-er-,
/-f*"/*"^'
Horizonfa/ ^echon
V^a^^t/cc^/^/a/
u
CEMENT COMPOSITION
rig75
ng76.
PLASTER COMPOSITION
BLOCK PARTITION.
fireproof.
of the weakness of
fiie
resistance lies
much
ings for doors, windows, flues, etc., have to be arrangement in a great many buildings makes
partitions between them and the
offices.
made
it
in
them.
The
order
in the
necessary, in
windows
84
STEEL CONSTRUCTION
doors into the corridors, and the doors and sometimes windows in
partitions between offices. As stated under "Building
cities
Laws and
Speciuoations,"
some
require in buildings of a certain height the use of metal or of fireproof wood for all inside casings and finish, but in the majority
of buildings these are not used. Sometimes, also, where plaster and wire lath partitions are used, the plaster does not extend to the floor,
fireproof protection
back of
it.
and on the extent to which they can be eliminated depends the utility of the partition as a fire barrier. As will be shown later under the paragraphs on tests, there are a number of forms of partition that can be used, which, if without
fireproof partition,
tual barriers.
openings and the other features mentioned above, will form effecThe extent to which fireproof wood and metal overdifficulties will
come the
Tests of
partitions
Numerous fire and water tests of have been made by the New York Building Department.
Partitions.
The
partitions were of four general classes; (1) plaster blocks; blocks of cinder concrete ; (3) wire lath plastered with King's (2) Windsor cement ; (4) blocks of terra cotta. The partitions were
2i inches and 3 inches thick. All were exposed to as nearly the same conditions as possible, which were a temperature gradually from 500 to 1,700 during a period of one hour, and increasing then a stream of water applied for 2i minutes. Fire in no case
:
passed through any of the structures but in the case of most of the plaster block partitions the blocks were calcined slightly in
;
to a
depth
The wire
show
calcination,
but showed
to a greater or less extent the effect of the water in the washing away in spots of the browning coat and scratch coat, and, in some instances, in exposure of the lath or metal supports.
The
cinder-concrete blocks
showed no
water, except that the plaster on the blocks was stripped off. The terra cotta blocks stood much the same as the concrete, no effect appearing in the partitions themselves, but the plaster
being stripped
off.
STEEL CONSTRUCTION
The
85
ities
chief differences, therefore, seemed to appear in the capacof the various types of partition to withstand the force of Those partitions having a harder and less porous structure water.
stood
some forms of
case of
partition, under certain conditions of exposure in will prove to be more difficult than others to repair,
even though they may not entirely fail. Plaster, constituting the finish surface, could not be expected to stand, and does not in
a severe
would be
the expense, therefore, of tliis item in the repair essentially the same in all forms of partition. With some of the plaster board partitions in which the blocks
fire
;
were hollow, the calcination and the stream of water broke through In such cases it would the outer shell, leaving the cells exposed.
probably be necessary to provide new blocks, as the old ones could In the solid plaster board blocks the wear, not well be repaired. if not more than | inch, could probably be repaired by hard plasso that, although not being as good as it was originally, the partition, in case of another fire, would still be considered reasonter,
ably safe.
lath partitions cannot be considered fireproof until are plastered. Here, accordingly, the plaster forms an essenthey and in case of any considerable tial feature of the partition of this being destroyed and exposing the metal frame, the portion
;
The wire
by
The
cited above were not injured by the fire and water test ; and so, if the results under actual conditions were always as favorable as in
these artificial instances, the expense of repairing this form of partition would appear to be less than in the case of the other forms.
be noted, however, that the partitions tested were without openings, and that openings in a partition weaken its lateral While the block partitions were uninjured, they might stability.
It should
not show so favorable results where openings occur, because of the In this respect it is probable attendant loss of lateral strength.
that the plaster
partitions,
86
STEEL CONSTRUCTION
failure
with openings than Avithout, because, as constructed, the is secured at floor and ceiling, and, where openings occur, the frame is also tied longitudinally. Column Coverings. The particular form of covering to be
metal frame
used
is
affected
In general, how-
and
plaster, or
a solid block of concrete or plaster. As before stated, the princiis their liability to pal source of failure in all forms of covering crack off or be knocked off. The more nearly, therefore, the covering can approach a monolith of substantial thickness, the better If it consists of blocks, these sliould be bonded or it will be.
anchored so as to
whole together, and should be made with one and preferably two air spaces. If of plaster on wire and if of concrete, lath, it should be cement of sufficient thickness
tie the
;
form a solid casing without joints and with an air space between it and the steel. In many cases, pipes are run in the column enclosure, so that in such instances the solid
is
monolith
not practicable.
Corrosion of Steel.
steel
An
important feature in
all
concrete-
systems
is
steel.
Some
presence of Portland cement in concrete is sufficient to prevent any corrosion of the steel. Observations of actual structures, and
conducted, have shown, however, that under certain conditions steel will rust when imbedded in Portland cement
tests specially
such an environment.
It has
present in the
which
number
of mixtures of
concrete were used, consisting of standard brands of cement and The cinders showed veiy little sulphur of both cinders and stone.
present,
and the concretes were distinctly alkaline. The metal imbedded was in the form of steel rods, sheet steel, and expanded The results showed that when neat cement was used no metal. It was also demonstrated that when corrocorrosion occurred.
STEEL CONSTRUCTION
sion occurred in either the cinder or stone concrete,
it
87
was
coinci-
concrete which
aUowed
the
If the concrete
was
mixed wet,
so as to
form a watery cement coating over all the metal even when cracks and voids
were present.
Professor Norton announced the further conclusion that
when
rusting occurred in cinder concrete it was due to the iron oxide or rust in the cinders, which acted as a carrier of the moisture and
was not due to the presence of sul[)hur. Also, that if cinder concrete was well rammed when wet, and was free from voids, it was about as effective as stone concrete in
carbon dioxide, and
it
itself
aiding the farther corroding action by assuming the role of carrier shows the importance of having the steel
is
imbedded
in the concrete.
under which, in both reasonably be expected not to corrode, and as showing clearly the precautions and methods that should be observed in such construction.
may
Paints.
Paints
steel,
consist,
pigment and a vehicle. Tlie pigments used are generally red lead, iron oxide, carbon, and giaphite. The vehicle commonly used is linseed oil and generally this is boiled
like all other paints, of a
;
oil,
although raw
oil is
sometimes used.
Observations covering a period of about four years were made by Mr. Henry B. Seaman, Member of the American Society of Civil Engineers, on various kinds of paint exposed to the locomo-
smoke and gases on viaducts over the Manhattan Elevated New York City. His report, published in the New York Evening Post, concludes that carbon and graphite paints
tive
Railroad in
stand such exposure rather better than others, and the carbon None was entirely paints somewhat better than the graphite.
efficient.
G.
M.
detailed paper on paints for steel was prepared by Mr. Lilley, Associate Member of the American Society of Civil
88
STEEL CONSTRUCTION
The value of paints as agents in the prevention of rusting of depends much upon the conditions under which the painting
steel
is
done, the quality of the paint, and the treatment of the metal
after painting.
The experiments of Professor Norton, already mentioned, have established that the essential thing is a coating of the steel which will not crack or peel off and is non-porous, and that the The fact that in many cases paint has been steel must be clean.
applied over a coating of rust, does not, of course, afford any reason for condemning the use of paint because of its failure in such cases
to prevent further corrosion.
If the paint
steel
can be applied in such a way as to form for the a continuous coating that will not crack, or blister, or peel
All probably be a very effective preventative of rust. are more or less porous, and to this extent paints, however,
off, it will
inefficient.
It
is,
who have
given
this subject
most study, that, while more expensive, a thin coating of Portland cement applied continuously to a clean surface of
steel is
more
effective
than paint.
The
may tend to filter through may In this regard, therefore, it is probable that a small degree of rust in the stpel before it is coated with cement would not be likely to cause further rust, as would be the case if the coatto the steel.
dioxide which
be present, or which
rust
ing were of ordinary paint, since the carbon dioxide present in the would be neutralized by the cement.
FIRE-RESISTING WOODS.
wood None
if
There are several companies who have processes of treating to render it fire-resisting. These processes differ materially. of them renders the wood absolutely fireproof, and tests
all
Some
authorities place this temperature limit at which ignition will occur, as low as 100 above the temperature required to burn
untreated wood.
STEEL CONSTRUCTION"
which wood
removed,
is
89
will
glow
after it has
respectively.
process of treating woods is to impregnate them with certain chemicals which serve to retard the giving off of combus-
The
by the wood under heat, and which also, under the action of heat, themselves give off certain other gases that serve to extinguish combustion when started.
tible gases
It has
It is, however, burn, and that the gases from it are combustible. well established that treated wood will not ignite as readily equally as untreated wood ; that it requires a higher temperature to main-
and that when the source of heat is removed the wood will cease to glow more quickly than untreated wood. A material has recently been put on the market in England under the name of "Uralite," which, it is claimed, can be worked like wood and can be used largely in the same way, that is, either
;
solid or as a veneer to
material
is
made
of
form a fireproof covering. The basis of the mixed with whiting. The finished material is several thin layers felted together. For a description of
asbestos
August
15, 1902.
o a < u K u
>"*
o o
>"
<:
< z H
ca
2
<!3
o a <: u K o
cc
o b u z Q 5
ca
u u O
STEEL CONSTRUCTION.
PART
n.
Loads,
The
first
beam or girder is to determine the exact amount of h)ad to be Loads may be uniformly distributed carried, and its distribution. The case of a simple or c )njentrated, or both in combination. Hoor or roof beam usually involves only the calculation of tlie area The load per square foot carried and the load per square foot. is made up of two pins namely, dead load, or the weight of the and live load, the superimposed load. The latter construction
is
load has to be
made
in detail to
fit
arch between the beams, the steel beams and girders, the filling on top of the arch, the wood or other top flooring, the ceiling, and the These weights cannot be accurately determined until partitions.
the spacing and size of beams are fixed; so their features have The process in general is illustrated by the to be assumed at first.
folio wino; case
:
a terra cotta arch 8 inches deep, beams spaced about 5 feet center to center, 3 inches of filling and screeds on top of the arch, a |-inch hemlock under floor, and a l|-inch oak top floor. The weights then are as follows :
8-in.
Assume
arch
Steel
= ^ = 3.6, or say 5 = 3X5 Filling = | X 2, say |-in. floor -in. top = 1.125 X 3.67, 1|
Ceiling (no furring)
T3 Partition
....
= 32 X
6
10
~
= = = = say = = =
.
30 lbs.
Total
Dead Load
126 lbs.
92
STEEL CONSTRUCTION
of the dead weight per square foot of partithe weight of blocks, if of terra cotta, and
is
These weights foot have already been given in the chapter on Fireper square
proofing.
If the structure of the plastering on both sides. the weight is that of the framing and plastering.
of wire lath,
of the story
is
it
is
therefore, in
some
may come
directly
If the partitions
are in general located so as to come between beams, and no provision is desired for other possible locations, the above partition
load might be reduced one-half, as a partition would then be carried by two beams. Or if the partitions came only over girders, the load
might be omitted entirely in the calculation of the beams. In the above total dead load, it should be noted that the allowance for steel does not include the weight of girders. This of
course should not be included for the beams.
of the girders the
In the calculation
weight
The
more
calculation of dead load cannot be absolutely exact, any than can the determination of the exact amount of live load
It should always, however, be
worked
out in detail as above, so that as close an approximation as possible shall be made. Tables
XIV
I,
II,
give the weights of different materials and forms of construction, for use in determination of dead loads under different conditions.
floor arch is assumed to carry all its load vertically to the and the load therefore is the product of the area and the beams,
The
load carried per square foot. This neglect of thrust f the arch is on the safe side as regards the determination of amount of load
mm
on the beam.
Distribution of Loads. The load on a girder is generally concentrated at one or more points, and involves the calculation of the reactions from the beams. Girders therefore, as a general
thing, are not calculated until after the beams.
STEEL CONSTRUCTION
93
TABLE
Weights
of
XVII.
94
STEEL CONSTRUCTION
Openings
also affect the distribution of loading on a beam or girder. Stairs should be figured as fully loaded with the assumed live
load and the dead weight of their own construction, and as being supported by the girder on which they rest. In the case of very heavy live loads, as in warehouses, the customary live load in
office buildings
framing plan is drawn accurately to scale, the position In tlie case of concentrated loads can be determined by scaling. of short girders with heavy loads, however, a slight error in deterIf the
mining the position of loads \vould appreciably affect the result; hence it is necessary to exercise caution in scaling the position, to
avoid any chance of great variation from true measurement. Beams and girdeis carrying elevator macliinery should have
To the loads and their position determined with special care. this end the layout of the company installing the machinery
should always be used in
final calculation.
;
loads at the different points and therefore the exact position on the supporting beams, and the reaction on the girders, can be determined. As elevators are liable to cause a shock in sudden starting and stopping, it is customary to multiply the total load by
two
In the calculation of the girder the laws of some cities allow a reduction amounting to a certain percentage of the live load, on the assumption that the whole area adjacent to a giider is not
same time. This, however, should not be done in warehouses, nor where on the other hand the assumed loads are very light; and in any case it should be done with discretion.
likely to be loaded to its
at the
maximum
Lintels.
The
size
on load
to be carried, (2)
and character of lintel beams depends (1) on ariangement of openings over beams,
(3) on practical considerations of construction. If the wall is solid above the opening for a height greater than the span of the opening, the masonry, if of biick, will arch to
Practice varies in the proportion of load assumed to be carried. It is good practice to consider the weight of a triangular section of
wall, of height equal to the span, as carried
by the
lintel.
If
STEEL CONSTRUCTION
there
this
95
is only a small pier under the ends of such a lintel, however, arch effect should not be considered, but the full load of
masonry provided for. In very wide openings, also, the full load should be calculated on the lintel. The basis for assumption of arching effect is that brickwork can be corbeled out at an angle of
about 60, and support safely its own weight after final set in the cement has taken place. This assumption should not be made where the center of gravity of such mass of masonry will fall outside the supporting base.
princi[)le.
is, that the wall spanof carrying a certain porbeam, tion of the load, and that the lintel need be calculated only for the
The
figures
below will
illustrate this
capable, as a
additional weight. This is necessarily dependent on the tensile of the mortar joints, which, although being considerable strength
in
an old
wall,
would be very
slight in a
new
new
The
will
depend not only on the load, but on the way in which the metal must be distributed in order to
carry the load. may necessitate a
II
A very
thick wall
of
-rii
number
beams
brickwork.
If the
stone or terra
cotta facing has to be supported, this also necessitates special shapes to meet the requirements. Moreover,
if
Fig 73
A lintel
may, therefore.
96
STEEL CONSTRUCTION
number
of different shapes of different sizes. The below illustrate types of condition ordinarily met with. problems Beam Plates. Beams and girders carrying ordinary loads,
consist of a
usually have plates under the ends resting on the walls, in order properly to distribute the load on the masonry.
The method
such plates
is
and thickness of
as follows:
In Fig. 78,
web
h'
of
beam
= dimension of
web
of
beam
J)
The plate should cause the load to be uniformly distributed on the masonry over its whole area.
If
R =: the
R
then
y-j
The
in the condition of a
portion of the plate not covered by tlie flange of beam is beam fixed at one end and free at the other.
for the
:
The formula
= j^,andL = -^
-^
therefore
M= x
^X
-^)
web
of
beam
but from
M = /I
-
if,
therefore,
= thickness
y
of plate,
= If h
t^i
then, since
-.i
STEEL CONSTRUCTION
,
97
r.i'MTfore
M ^ yy =
^2
R X ^^ X
R(Z_5)2
a by
^
R
X J,
since b
1,
which reduces
to
t^
6W/
.866 O^^i)
^ *W/
For
steel plates,
/= 16,000
/=
2,500.
ter
in
masonry has been specified in the chapon Building Laws and Specifications. If two or more beams spaced close together were used, then h the above formulae would be the extreme distance between
safe bearing on
The
Anchors^
these walls.
Beams Some of
resting on brick walls are anchored to the more common forms of anchors are
shown by
Figs.
79 to 86.
When two or more beams are used together to Separators. form a girder, they are bolted up with separators. These separators
are
either
bolts
of
the
required
length to
running through spool shaped castings webs of beams, or fit between the
plate-shaped castings made to fit accurately the outlines of the beams and having width equal to the space between webs The object of these separators is two-fold; (1) to preof beams.
(2) to dis-
between the beams when the loads are on the two beams, and to cause the beams to denot symmetrical The latter function is by far the more important flect equally.
and for this purpose the second form of separator is the only one that should be used. Beams over 12 inches deep have, as a general thing, two horizontal lines of separators; beams under 12
one,
inches, one horizontal line.
Figs. 87 to 89 illustrate the different types of separator. To find the actual fibre stress on a given Calculations.
beam
98
STEEL CONSTRUCTION
STEEL CONSTRUCTION
Operations
1.
:
99
ertia of
2.
in
of in-
loads,
Figure the bending moment due to and the uniform load in inch-pounds.
the concentrated
3.
Apply formula
/ = -^,
we
find the value of/.
is
My
Note. Since we know the size of beam, the value of y depth of beam.
one-half tho
r
A
^\
F/g
87
fibre stress.
VZZZZTTZ^i'^SZZ^TZ^
<::
i3
Fig
be carried
by a
stress.
1.
2. 3.
Length of span, center of bearings. Allowed fibre stress. Size and weight per foot of beam.
100
STEEL CONSTRUCTION
Operations
1,
:
given beam.
2.
the
beam
in
bending-moment,
/I M =y
in
3.
bending-moment
foot-
pounds by dividing the result obtained under operation 2 by 12. in the formula 4. Find the value of
W=r
in
8
I
in
M = the bending
I
moment
and
= length of span
in feet.
^ ^
STANDARD CA5T IRON SEPARATOR WITH TWO
To find the size of beam required loads at a given fibre stress.
:
>.-'
BOLTS.
to
Data required 1. Length of span, center to center. 2. Allowable fibre stress. 3. The amount and character of load on the beam.
Operations
1.
;ill
:
tlie
Figure the bending moment in inch pounds due to concentrated loads, and the uniform load.
STEEL CONSTltLJCTlON
2.
lUl
moment
in
and the
modulus, S.
3. Select from Cambria a beam having the required value of S. Note. Due attention in selecting the beam must be given to lateral and vertical deflection as previously noted, or to a proper reduction of the
Given a 15-inch
60-lb.
beam on a
^^^
5^^^5^^^
UNTELa TYPE
riq90
Solve (a), by the methods given above (6), by use of coefficient of strength given in table of
;
M=C ^.
2.
a 6-inch 12.25-lb.
Find from the table of Safe Loads the total load which beam will carry on an effective span of 15 feet,
without exceeding the limits of deflection for plastered ceiling; allowable fibre strain 16,000 lbs. per square inch.
102
STEEL CONSTRUCTIO:^i
What would
if
be the safe load in the above problem allowable fibre strain were 10,000 lbs. per square inch?
In the following problems, solve, (a) by use of tables of Safe Loads, and
the
(J)
by formula
M=
and use
of table of Properties.
3. Find the greatest safe load in pounds uniformly distributed that will be sustained by a 10-inch 35-lb. I beam having a clear span of 10 feet 3 inches and an effective span of 11 feet 3
extreme
fibre
being 12,500.
The moment
of the forces in
beam
will be required
if
a stress of
is
allowed
What
load
uniformly
if
dis-
tributed will a
15-inch 42-lb. I
beam
10 feet 4
ex-
stress in
treme
inch
?
fibre is
6.
What
I
12-inch 31.5-lb.
tween
bearings carry, no transverse support for wall? Allowable fibre strain, 16,000 lbs. per square
center
of
inch.
UNTTELS TYPE a An olBce building has columns Fig 91 15 feet on center in both direcspaced tions. Give in detail the estimates of dead load for the following constructions. Live load in each case 100 lbs. per square foot. Beams spaced 5 feet center to center, 8-incb terra cotta arch of end (a) construction, 2-inch wood screeds and cinder concrete filling, |-inch under
7.
floor,
floor.
(c)
Same conditions, except 8-inch terra cotta arch of side construction. Same spacing of beams, with expanded-roetal arch, type 8.
STEEL CONSTRUCTION
{(1)
103
Same
3,
with
suspended
(e)
ceiling.
Beams spaced
stone concrete.
Columbian system,
type
2,
Note. In all above cases, partitions are of 3-inch terra cotta blocks, and come only over girders. Clear story height = 10 feet. Give loads for both beams and girders. 8. Required a lintel over opening shown by Fig. 92.
No Clear span 15 feet, wall 16 inches thick and 50 feet high. floor or any load carried by wall. In this type of opening, the narrow piers or columns under the lintels make it necessary to figure the full load of wall, as otherwise the narrow base supporting the heavy overhanging mass of masonry would cause at the piers a thrust that would necessitate continuous tie rods. The full load, therefore, would be 50 X 15 X 1.33 X 115 = 115,000 lbs. The effective span of lintel is 16 feet; the capacity of two 18-inch 55-lb. I beams for this span is 117,800 lbs., and these would, therefore, be the required sections.
"^
"=
ry
inr
^^
"~
ti
LINTEILS TYPE
F,g92
C.
Required the
size of lintel of
200
lbs.
Span between type B, Fig. 91. Wall 20 inches thick. Floor load Columns spaced 15 feet from wall.
In this case the piers at side of opening are sufficiently heavy for us to consider the wall over opening as arching, as shown by dotted lines. 200 X 7.5 X 7 Floor load 10,500 lbs. Wall load =1 X 3.5. X 1.67 Xll6= 4,697 lbs.
The
load should be provided for. The wall load is not a uniformly and moment should be calculated by assuming load between center and end of girder as acting i the way from the center of the
full floor
distributed
load,
girder.
=110,200 inch-pounds.
2.33
12
65,780
175,980
"
'
"
104
STEEL CONSTRUCTION
The moment
in foot-pounds of wall load can be obtained also
,
by the use
of the formula
M =:
where p
is
I the span. the allowable fibre strain is 16,000, this gives a necessary section modulus of 110. Two 7-inch 9.75-lb. I beams have a total section modulus of 12.0, and would, therefore, be sufficient.
and
Note. In this calculation the strength of the angle riveted to the channel
is
10.
What
size of
beam
19 feet cen-
per linear foot, pounds each ? One concentrated load to be applied 7 feet from the left-hand support and the other 8 feet 9 inches from the left-
and support a uniform load of 1,200 lbs. together with two concentrated loads of 5,000
hand support.
square inch.
11.
Ib. I
The allowed
fibre
stress
is
9,000
pounds per
stress in
extreme
beam spanning 12 feet 6 inches center to center of bearings, and supporting a uniformly distributed load of 23,500 pounds, and one concentrated load of 7,500 pounds placed 4 feet 9 inches from
left-hand support. 12. What will be the
Assume
floor to
be of expanded to exceed 6
Under
13.
side of floor to carry a plastered ceiling. What size and weight of beam, 23 feet long in the clear
between
walls, will be required to carry safely a uniformly distributed load of 14 tons, including the weight of beam? 14. What load uniformly distributed, including its own
Beams
rest
12 inches on walls at
moment
of ineitia
about the neutral axis perpendicular to web at center of a 12-inch 31.5-lb. beam.
16.
feet
;
Given a girder loaded as follows Effective span 28 center load 4,000 lbs. ; and a load, 7 feet each sic'e of cen:
STEEL CONSTRUCTION
ter, of
105
3,000
lbs.
Required the
size of
beam such
by 80 feet inside of walls. Columns spaced 18 feet longitudinally and 16 feet transversely. Total load per square foot 300 lbs. Required the necessary sizes of beams and girders. 18. In the above warehouse, what changes in spacing of columns longitudinally could be made to give more practicable
17.
feet
sections of
19.
beams and girders, and what sizes could then be used? Given a girder loaded as shown by Fig. 93. Allowable
16,600
lbs.
fibre stress,
Required
size of single
size of single
beam beam
end of girder
framing into
(c)
(c?)
lintel.
The size of double beam girder. The size of double beam or channel
lintel.
Given a system of overhead beams for an elevator as shown by Fig. 94. Required the size of beams Nos. 1, 2 and 3. Make allowance for shock as previously stated, and observe that when two beams are used together as a girder they must be of the
20.
same depth.
15,000 lbs. per square inch. unless otherwise noted, use / In all the above problems, 1,600 pounds per square inch.
fibre stress
Allowable
COLUHNS.
column ordinarily has are conditions in which it has
There to carry only vertical loads. to resist lateral forces, but these will
106
STEEL CONSTRUCTION
5c AliE
Fig.
U4.
Shapes Used.
it is
In practice, however, there practicable to connect together. are certain combinations which are commonly used to the exclusion of others.
Beams, channels, angles, tees, and zees are all used singly at times, as columns. The more common combination
of shapes are
shown
in Plate I of
Part
I.
STEEL CONSTIiUCTION
The component
most
cases,
107
will be evident in
The white spaces figures. the black lines indicating the different shapes do not between represent actual spaces; this is a conventional form to more clearly
from an inspection of the
of which the column is composed. 5 is a two-angle and a four-angle column. Adjacent Fig. Sometimes legs of the angles are riveted together as indicated. plates are riveted between the angles to increase the area of the
column or
Fig. 6
to
is
make simple
connections.
a four-angle column to which the angles are connected lattice bars, which come in the position shown by the light line, by and run diagonally from side to side of the column for its entire
length.
is
a similar column in which one or more plates are added to the outstanding legs, on each side, to increase the area
of the column.
Fig. 9 represents a
nected by lattice bars, riveted to the flanges. In Fig. 10 continuous plates are substituted for the lattice bars.
Fig. 11 riveted to the
is
a column similar to Fig. 10, but shows plates webs of the channels to stiffen them and to increase
;
these plates have to be riveted before the are put on.' flange plates Fig, 12 is a column of similar shape, but instead of the This has the dischannels, angles riveted to plates are used.
advantage, common to Fig. 11, of four extra lines of rivets as comheavier section can be made, however, pared with Fig. 10. than would be possible with any of the channel sections, and a
made through the flange angle than through the flanges of the channels. " Fig. 13 is known as a Grey column," and is a patented secbetter riveted connection can be
lines
between the angles represent tie plates from top to bottom, and
serve to connect the angles to each other. Figs. 14: and 15 are similar to Figs. 9 and 10, the channels being simply turned in instead of out ; this is of advantage some
when
a plain face
is
desired.
108
STEEL CONSTRUCTION
Fig. 16
is
Larimer column," and is also a patented two I beams bent in the form shown and riveted together through a special shaped filler, shown unshaded. This column has the same advantage as the Grey column, that it Neither gives a flange on all four sides to make connections with. column is very generally used, however, and when used they are
section.
It consists of
called a "
subject to a small royalty charge. Fig. IT is a modification of Fig. 8, in which channels are used instead of plates. This gives more simple connections of
beams, especially where the beams frame eccentrically with regard This section also gives a larger radius to the axis of the column.
of gyration,
shown by
Fig. 18
Fig. 23, although having four extra lines of rivets. is a column having four Z bars connected by tie
unshaded
lines.
substituted for
The
Fig. 20 is a section intended to give the form of Fig. 17. rivets through the beam flanges are objectionable, however,
except for light loads and short lengths. Fig. 21 is a modification of P'ig. 19, in order to increase the area.
Fig. 22
is
This gives increased area and a greater spread between the outstanding flanges of the Z bars, which is of advantage sometimes in making connections. This Fig. 23 is the very generally used Z-bar column.
shown by
Fig. 23.
section has
metal so distributed as to give a high radius of shape makes connections simple. Z bars cost about ^Q of a cent per pound more than other shapes, and it is not
its
gyration, and
its
prompt delivery.
bar column by adding plates to the flanges. In order to design a column Effect of Connections.
intelli-
gently, it is necessary to know in every case how the members that are to carry the load to the column are to be connected to it.
Types
95 to 105.
STEEL CONSTKUCTIOK
109
Plate
J0*-25-X
eVA'x^X
O'HOi
Iq.
^
a-K
If/or S' 2" /or 6'
Zi'/or
^" /or--^
.ie'a.r)<520"-is
Sjxa'"^
o-ioi
iq
FiUcrS^K^xiCi
l<j
f3"-l3-.
4-2-60-80
Rlltf 4-'^'xie('l,
/-s'^ra-e
^V4V
CHOi'l:);
3^x3V^
Q'-IC>2
l<}
24
I
o'-IOglq.
6V4"xg<L
Filter
IO"x^'x||i'^
Filler
O-IOj
Iq.
aj xj
^''
'f-
2<^S"x3^"x^"
O'-e^lq.
O'-IO^'lq.
3gx3'>^"^
110
STEEL CONSTRUCTION
Wab8"s<4^;
I5-60-I
out
'^,:^:^^'N
2^3^X3XT5
o'-7lq
3^x3x|^
r,ller5|x2X7ls .^
ex4-x^^ 0-7lq.
d-8
"^^^^^^^^^^
HH
I
'>':1-M
r
j
If
-n
tt-
'^=>'rrrrmmm7}^r-}frmm^
.60-Js.
64
C-to c.
PiateHS:.
STEEL CONSTRUCTION
There
is
111
hardly ever a case in which the loads on a column can be exactly balanced so that the center of gravity of the loads will coincide with the axis of the column. Practically, also, the
on the
The
effects of eccentricity
of loading are very apparent in tests of the carrying capacity of columns and, where practicable, a column section should be
;
column
as possible.
If the
ally
is
about the axis of the column and are almost equally loaded, it not generally necessary, in calculation, to consider the effect of
112
STEEL CONSTRUCTION
In cases, however, such as frequently occur in coneccentricity. nections of spandrel beams and wall girders to columns, this eccentricity should be considered in the calculations.
To
should always be by a shelf having the proper shear angles under, rather than by side connections. Another advantage in this form
of connection
is
from Fig. or girder were connected by angles in the 106, web, a deflection in the beam would cause the top to tend to pull away from the column ; and, if the beam were held rigidly by side
so
if
much bending
a deep
column.
As
beam
angles, considerable bending stress in the column would result. Selection of Sections. The particular form of column section will vary with the conditions.
1.
The
first
consideration
is
economically
2.
The
is
the
way
the beams
framing is symmetrical and on four in such a case, however, sides, any of the sections could be used it would be simpler to avoid or double angles for use as single
to the column.
;
come
columns.
If the connections are eccentric, then a section stronger in the direction of eccentricity should be chosen, and one that will admit of easy connections. If a heavy girder comes in on top of a column, then the metal must be specially arranged to meet this
condition.
The
and
illustrated in detail
3.
consideration of these points will be taken up under the head of " Connections."
such as size of
of
In the case of wall columns, the architectural details, pier, relation to ashlar line, thickness of walls, etc.,
section.
as,
finished column, relations to partitions, provision for passage ol pipes, wires, etc., have to be considered in the general choice, as
it is
if
the limi-
STEEL CONSTRUCTION
5.
113
The
of certain shapes
condition of the steel market as regards delivery within the required time, is always a factor.
may sometimes
The type of column having been decided on, the calculation of sections is the next step. The effect of connections is as important in the case of cast-iron
columns, as in that of steel columns, and typical details are shown
in Plates
and XI,
Figs.
108
to 111.
Plate XII, Fig. 112, shows a cast-iron ribbed base designed for a square column similar to that shown by Fig. 110. for a steel column, Fig. 113 shows a cast-iron base designed
the section of which
tant feature of
is
all cases
An imporindicated by the hatched lines. of this type is to have the metal arranged
column that
rests
upon
it.
good many designers give a slight pitch downward to the This is of advantage in brackets forming the seats of beams.
avoiding the tendency, which would otherwise occur, of the beam to bear most heavily on the other edge when deflection under loading takes place. There are several types of column formulae in general use " and, as noted under Building Laws and Specifications," there is
;
Gordon's formula
used.
is
:
This
is
as follows
^_
where/
gyration
;
12500
ar"^
=: safe
fibre strain
a ^=
a.
= 36,000 for square bearing = 24,000 for pin and square bearing
=
18,000 for pin bearing.
114
STEEL CONSTRUCTION
Plate X.
Cast
Iron
Columns
"TV
\
\
TT
-A
-\
Q
>,-^
1]
i^
/
r-TI
^ \
/
/
"*
o
Trr
J-1
JJL
IL
r,q.m
F,(^.
109.
STEEL CONSTRUCTION
Plate
115
Ccx5t Iron
Columns
-T-r
-U.
ID
I
I
O
O
'"'fl
T-t-
FhiSiea
Ceiling
T ^
T r
f'miSnta floof
Fialll
Fig
j_L
no
116
STEEL CONSTRUCTION
The formula used by
:
the Carnegie Steel Company for the calculation of capacity of Z-bar and box-section columns is as follows
/
gyration.
= 12,000
17,100
for
lengths of 90
times the
radius of
/r=
57
as follows
Cooper's formula
is
/= 16,000
58-L.
r
This formula, while similar in form to the one used by the Carnegie Company for lengths above 90 radii, is applied by Cooper
to all lengths.
/
1
17.000
+ 11,000 r2
The results given by these formulse vary considerably, the variation increasing under certain conditions of length and of radius of gyration, and being greater with large values in ratio of length
to radius of gyiation.
the areas of
column required
become familiar
to
Columns, Diagrams, and Tables. The most useful diagram columns and of required areas under concentric loading is one which gives the allowable unitSuch a diagram would stress according to the formula to be used.
for the calculation of capacity of
be made
by laying off vertical ordinates repi-esenting different values of radius of gyration, and horizontal ordinates representing On this diagram curves could be length of column in feet.
plotted, corresponding to a
number
of formulae.
STEEL CONSTRUCTION
117
Plare
HI
Ba3e^
118
STEEL CONSTRUCTION
In practice
this
:
Assume diagram would be used as follows a certain section which the judgment of the designer indicates as
approximately correct.
Plate IK.
COLUMh 3CHEDULE_^
5TORY
HEIGHT5,
COL5.
N05
C0L5.
1.23.4,79,11,
12.13,17.18.20.
5.6,8.10.14,15.
16.19,23,24.25,
Roof
1
llfh
21
22 26
2728.34
o
1
lOfh
VIeb lOxk Web 10 x^ WelPdxM le4L5.5iX5xi 4L5 5ix5kxi 4L5.5ix5xk\ Area=/0.85 Area =16.00 Area =10.55 Loa^-36 Tons Loact=l6Ton5 Lo^cl=5ITon5
.,
9 th
Web Ipxi
.
.,
4L33x3xi'.'
lp/5
.Areoi^K9a
6Xf
Sfh
Loaa=79Ton5 LoM=65Ton5
Web 10 xk" 4L5.4"x5'xi'
Ipb.iO'xi"
.
Area=EOI9
N.
7fh
Web 10 xf 4L54X4'Xe
,_
6fh
Area-^Z.4L Area=E567^
Loaa-ii9Jon5
..
Loaa=iOOTon3 Loaa=l63Ton5
Web
lO'xl"
Sfh
Wb lO'xf 4L5.4x4"x
..
Web
lOxf
4ls 4'x4"x
"k
o K
<
1
4th
Zpl5 I0"x Zpl3 10 xl Area -17.50" Atra-30.00" Area=3Q.44 Loact=l60Ton5 Loaa= \36Tom Loaa=Z\QTm5
5ra
Indl
web
2pl3.
10 xg"
Web lOxg'
415.4"X 4"Xg
.
Web
10 xi"
4L5.4'x4')cg
IO"xi"
Epl3.ll"x
4L3.5x5"xi'
:^
4L5
Web laxi" Web iZxi" webiZxi 4x4 Xg 4L3 4x4xg' 4l3 5'x3xs
..
^pl5 lOxi'
B>a5emem
Anea=3994
107
..
fibre
STEEL CONSTRUCTION
If
119
the area as determined by this allowable fibre strain varies materially from that of the assumed section, a new assumption
divided into
spaces Jq inch square, a column diagram as described above, and draw curves for each of the formula) given ordinates to provide inches to 8 inches, and of length for radius of gyration from
;
in feet
Y^Q
from
feet to
60
feet.
The
scale to be ^^ in.
=1
ft.,
and
dif-
in.
rr 1 in. radius.
ferent column sections for varying lengths, as, for instance, those given for Z-bar columns and for channel and plate columns. Simbut unless ilar data could be prepared for other types of column the designer were working under one column formula constantly, such tables, in order to be useful, would need to be made applicable to all formulae, and would, therefore, involve considerable time
;
in their preparation.
The column loads should be tabulated with the sections of columns as illustrated by Plate IX, Fig. 107. These loads are the reactions from the different beams framing into them.
In general it is the practice to The reason the section of column only at every other floor. vary for this is that the saving in number of pieces to handle and to erect, and in splices, and the gain in time of delivery, more than
Practical Considerations.
offset the extra
In some cases,
sion
to of
column so as to avoid changes in length of beam from story story that would be necessitated by even slight changes in size
In special cases
column.
many
by affecting rapidity of preparation of drawings, or of shop work, or of erection, may make it advisable to adopt certain forms, or may affect the theoretically economical section.
to arise, which,
successful designer is the one who can foresee all these considerations and properly weigh their effect. Where the conditions are such as Cast=Iron Columns.
The
connections,
it
is
and consequent stiffness in joints and not advisable to use cast-iron columns, because
120
STEEL CONSTRUCTION
to
work
loose
fit
Furthermore, adapted to resist lateral Their use, therefore, should be confined to buildings deflection. of moderate height and in which the walls themselves furnish all
cast-iron
columns are
necessary stiffness. In order to use the formulge for strength of cast-iron columns, given in Table 10 of Part I, the ends must be turned true. If
this is not
used.
has
and concrete columns. been Some systems have already been proposed, in which columns composed of rods imbedded in concrete are used. Such construction has been used to some extent for chimneys, and in a few buildgiven of late to the strength of steel
ings.
It
is
classes
of
buildings,
notably mills and manufactories, the steel members now quite commonly employed for columns could be encased in a solid and
substantial envelope of concrete, and that this casing not only would have the advantage of fireproof protection, but, by the added
stiffness afforded the
columns, would enable higher fibre strains to be used in the design of the steel members, and would thus result
in better
PROBLEMS.
1.
in the
problem above, the proper section of plate and four-angle column to carry a girder over the top, bringing to the column a load
of
100 tons.
feet.
Use Gor-
don's formula.
In the above problem substitute for a plate and angle column a box column composed of channels and side plates, and
2.
Bridge Company formula. 3. Given a column built into a 16-inch brick pier and loaded with 125 tons. Required the proper section of plate and angle
column, assuming column to be stiffened by wall in direction of wall. Length 16 feet. Use Gordon's formula.
STEEL CONSTRUCTION
4.
121
Given a column loaded as shown by Fig. 114. Determine proper section of plate and angle column, using Gordon's
formula.
o
n
\r
O'l
Q O
If
o
r^
o
r^
r^
r^
Fig 114
Fig.
115.
5. Given the same column as above, but with the axis of column at right angles to previous position, as shown by Fig. 115. Determine required section of column using channels either latticed
122
STEEL CONSTRUCTION
TRUSSES.
For spans under 35 feet, a riveted or beam girder is ordinarily more economical than a truss, unless the conditions of loading are
peculiar.
Selection of Type.
erally
The type
of roof, (3) covering of roof, (4) available depth, (5) load to be carried.
All
no single type would be used under certain lengths of span, for A instance, with different combinations of the other conditions. short span and flat roof might lead to a lattice truss, but if the roof had a steep pitch another type would be used.
The covering
panel points, and on the top chord of trusses, then the panels can be arranged as may be most economical. If the roof is of corrugated iron, the
size of sheets will limit the spacing of purlins, and, as these should
of the roof affects the position and number of therefore the type. If the planks rest directly
come at the panel points, this will determine the number of panels. The position of a monitor or skylight would also largely determine the number of panels.
depth is limited, then certain types cannot economibe used. If there is a ceiling or shafting to be carried, or cally any other conditions making a horizontal bottom chord essential,
If the
then this must be provided. In almost all cases, therefore, there are certain conditions that
determine arbitrarily certain features of the truss, and these indirectly fix the type that should be used.
On pages 109 and 110 are given types in general use, and a consideration of the points noted above will illustrate their application to these types.
An important feature in all trussed roofs is the Bracing. Trusses cannot be economically designed without supbracing.
As porting at intervals the top chord against lateral deflection. was noted in the case of beams, the allowable fibre stress must be
reduced with the ratio of length to radius of gyration. This support is given by the plank if directly attached to the Such purlins should be efliciently connected truss, or by purlms.
to the truss.
If the
STEEL CONSTRUCTION
lar construction does not hold the truss,
123
In the case of very large roofs, special steel bracshould always be used, as there would not be sufficient stiffing ness in the connections of purlins to properly brace the trusses.
must be used.
Such bracing
is
known
as
bracing
by angles or
Not every bay is braced, but every other bay, or a less rods. number, depending on conditions. Considerations Affecting Design of Trusses. Light trusses to distortion in shipping, handling and erection. To are subject
guard against such distortion it is sometimes important, tlierefore, to provide more than the strength calculated for vertical loads
when
the truss
is in
position.
In designing a roof, certain features that affect the weight of Some of these are indicated a truss can often readily be avoided.
as follows
:
not economical to use a double system of web members, such as a except in the case of light loads and shallow depth. No web members should be provided that do not take direct load or are not needed for support of the chords. Concentrated loads, such as purlins, or hangers, etc., should, if possible, come at panel points, as otherwise the bending stress in the chords
lattice truss,
increases materially the weight of truss. The roof plank resting directly on the top chord of truss increases the
weight of truss, but the saving in purlins sometimes offsets this. The spacing of trusses should, if possible, be such as will develop the In some cases the conditions are full strength of the members of the truss. such that the lightest sections which it is practicable to use are not strained
nearly to their capacity.
Practical Considerations.
complete in
impracticable to
do so. Not only is riveting in the field expensive, but the rivets are not so strong, being generally hand-driven instead of powerdriven.
it is not practicable to rivet the trusses comIf they are to be shipped by railof their size. plete, on account road, it is always necessary to be sure that they do not exceed the
In some cases
have to traverse.
124
STEEL CONSTRUCTION
limits
These
have to be obtained
in
This consideration ances of bridges and heights of cars vary. sometimes makes it necessary to ship all the parts separately and to rivet in the field, or to make one or more splices of the truss as
a whole.
The weight
of trusses, with regard to the rigging availtransporting them, has also to be considered.
it
structure
plete,
is
and
comfail-
ample temporary bracing should be provided. ures of roofs are due to neglect of this precaution.
Determination of Loads.
should be figured are
:
Many
The
assumed snow wind load, varying with the slope of roof and such other special loads is to be any
;
the dead weight of all materials an a load, varying with the latitude and slope of roof
;
lar cases.
Snow
varies
roof,
according to the degree of moistui-e or ice in it. On a flat roof an average allowance for snow is 30 lbs. per square foot of roof. roof sloping at an angle of 60 to the horizontal would not gener-
need to be figured for snow, unless there were snow guards to keep the snow from sliding off.
ally
is
assumed
is
horizontal pressure
blow horizontally, and the resulting generally taken at 40 lbs. per square foot.
to
is
indicated
TABLE
XVIII.
Roof Pressures.
In pounds per square foot, for an assumed horizontal wind pressure of 40 square foot.
lbs.
per
Roof
Pressure on Horizontal Plane Pressure on Vertical Plane
STEEL CONSTRUCTION
In the calculation of the
of dead load, snow load, and
\2h
maximum
strain, the
combinations
It is
live load
should be considered.
not necessary, however, to consider the wind and snow acting on the same side at the same time as a wind giving the assumed pressure would blow
all
the
snow
Wind
Panel
Truss..
3Py\AjiF,g.
Truss.
///
4PAr^'EL
r^g.
Truss.
118.
Truss.
side, or
snow on both
sides, generally
give the
less
maximum
The
60
lbs.
live-load strains.
total
dead and
live loads
than
ance for a greater total load necessary. The design of trusses will be taken up in the course on
126
STEEL CONSTRUCTION
individual shops have forms that vary slightly fi'om these, but not to any great degree. It is essential to use the standard form wherever
possible because these connection angles are always kept in stock, and the shop work of laying out and punching the material is
Conditions of framing sometimes arise requiring special connections, but these should always be avoided if possible. In the smaller shops, an extra charge is generally
thereby
simplified.
much
made
beams
for
to avoid this coping. The larger that this coping does not involve
must be cut
to exact length,
and has framing angles, can be coped without extra charge. Connections of beams to columns where they frame centrally with the columns are of the general type shown by Figs. 95 to 105. The exact size of angles varies somewhat with the column section, because the riveting in the framing angles must conform to the
spacing required for punching the members of the column. If tlie beams frame into the column eccentrically, no standard forms can
be followed, but each case must be treated individually. Plate and box girders framing into other girders are generally connected
by angles riveted
angles
underneath.
Where such
girders frame to columns, however, it is better to use shelf angles with stiffener angles, or shear angles as they are generally called, because this facilitates the erection by providing a seat upon which
the girders can rest when swung into position, and also because side connections would cause bending stresses in the column, as
Column Caps, Bases and Splices. Where heavy girders or a number of beams come over the top of a column, tlie column section should be made up of such shapes and of such size that the
metal of the column comes as nearly as possible under the metal
STEEL CONSTimCTION
127
n^ig
122.
r
"^
be/arf
-T
'/'
'Beamsi-Chancb WT.
7/A3.
long
Qeamiaixt Charmeli.
Fig. 121.
>2?-
Rz^
;f
i>
<K
^-4
Q-
WeigM2blbs. For
1
Fig. 124.
Fig. 125.
-rf
1^
.zf4
bi=
l-6'fon9
iiJS.4X4'Xf|
Fig. 126.
WeijM-4ilhs
128
STEEL CONSTRUCTION
beams or
girders.
If the girder has stiffener angles over the bearing, as it generally does, shear angles should be put in the
of the
stiffener angles
of
MEMBERS OF COLUMN
1
1
^:'.^h
-^a
ll
O'^Wi
p'-:-^it-;^-
L--_^---fir.
_______
:_:^sp
STEEL CONSTRUCTION
in
129
difficult to arrange and always expensive. practice is to have the top of the section below and the bottom of the section above the joint planed to a true surface so
The general
If this is done, that there will be a perfect bearing between them. the load is transmitted from section to section by direct compression just as in the body of the column. However, the splice
I
D
'
IJ
li)
130
STEEL CONSTRUCTION
channels spread far enough for the connection phite to be riveted between, as shown by Fig. 132, instead of a beam. three-beam girder framed to another beam is shown in Fig.
133.
The
inside
si
''
Ji '
-/e'I4o*
777/3
surface ^o/y&^
^~Cy,jabj^
'f ' L
ECCENTRIC CONNECTION
QY BEAM TO LATTICED COLUMN
Fig. 130.
make
this connection.
siderable distance apart, the outside beams can have an angle on only one side of the web ; this angle therefore should be a ^" Y.%"
number
two
134 shows
beam
it is
girder to
often
beam dropped below the the top of a 24-inch framed. With these large size girders to make a connection so that the beams will impossible
a
which
it is
frame flush with the girder. Figs. 135 and 139 show changes in the position of standard
framing angles on the sides of webs of beams of different sizes framing on opposite sides of the same girder. These changes are
necessary in order to use the same holds for both connections and to keep the connections standard.
S-ff'oi
K H U
H U O 2 ^ O u < u
(S
u u
s H
33
W 3 " a g m
a
o 2
Oo a < M K QU J .
.
OQ
SB bO
Z <
^
CU
0|
CD
-^
(Hi
>J
ta3 ^ a
*^
to <-)
M M H M b O < o o u
(b
s ^
o
u
Ou,
>
,.
.-
yi^t^.
'Z
7c/ I
o/-st
3 rr-p/
0-22
-9-ffo/
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o-e/
-*t*
s-sz
^'/s'OZ Id /
^ou/n^
STEEL CONSTRUCTION
131
'
uaniM
DETAILS OF SPECIAL
/j-r-
<U
I
Connection for
5eam
'^
Camedion ofdcam
beht^ Gtrcfer
hufjp
ezszk
of
^x'^'vi^^^^-^
^>
-Jr
Fig. 131.
Fig. 132.
w
-t
ir'rl
<HKi>
j^i>22Xa
3-7'-l5'-Ii
m'--2it
Connection
o/Jdeoms U Gn/eK
Fig. 133>
'iUM^iU^ -a-i
^^^P^^M
0^'^^T^?^'^^
'
ofi4 'Girc/ertofiici/itok
framing.
..^^^^^^r^^^^^??^
Fig. 134.
132
STEEL CONSTRUCTION
We^ ofGirder
.^f
fo/it f/f/^
'
t
\
Fig. 135.
Connccfhns for is'a^Tjs framir^ each ofher. opposite tg
-M.n. 9^s/a'e
J
of Circfer
Fig. 137
^sb
of3sam
beams framm^
sides of 6/rder
on
ofii?os/fe
Fig. 138.
or
w '6om, Q'Beam
'Qeam
Bent Plans
e'<1.fi,
O-J' long
PLAN.
-u'ebo/Beam
Fig. 139.
Fig. 140.
TYPICAL SPECIAL
COWECTlOnS.
cLlvation,
Connection for
beam
itckt
Framing
to
CunJcun
STEEL CONSTRUCTION
133
Fig. 136 shows the connection of a beam framing partly below and above another beam where the lower flange has to be
In such cases the angles which are riveted to the web for a bearing should extend back on the web beyond the cut for a discut.
tance sufficient to get as many rivets in as are required for carryTherefore in this connection there should be inir the end shear.
at least twice the reaction.
number
end
Figs. 137 and 138 show minimum spacings of beams in order that connections may not interfere.
Fig.
If this
foot,
140 shows a beam framing on a skew to another beam. bevel from the perpendicular is more than one inch per
Eccentric connections differ in form with the special conditions of each case but they should be so arranged as to distribute
the load, so far as possible, over the whole area of the column
section
side.
The foregoing remarks apply also to the design of cast-iron web bases, such as is shown by Figs. 112 and 113. The box of the base should have its metal made to conform in position to the metal of the column and the ribs and base plate should be made
of sufficient thickness to form a base stiff
enough to
distribute
in
uniformly without
failure.
The tendency
to split along the line of the central box or across such bases one corner, and the ribs serve to brace the lower plate and resist
this
tendency.
shear plates and angles used in such cases are for the purposes of stiffening the plate sufficiently to enable it to distribute the load
without
failure.
The design
later.
of
will be taken
up
met with in 141 to 143. If the roof is framed by Figs. entirely with beams for the purlins and rafters, more simple construction will result if the webs are all placed vertical rather than normal to tliQ plane of the roof. The two forms of connections
Roof Details.
are illustrated
Some
by
Figs.
Where
134
STEEL CONSTRUCTION
and
in such cases the connections are
n^./4Z.
Sect/on C-C.
.Puff
UN sfrAb/fMAi^
Pur//n-/Z-3/ST
Fig. 143.
Section C-C
Pu/fUn 3t'T VcffT/CAt
PurJin-/Z-J/s'j''^
It is generally necessary to Relation to Other Work. exercise care in all special connections not to interfere with the architectural features, and to keep the connections within the limits
fixed
by such
features.
Full-size
sections
and
details
should
STEEL CONSTRUCTION
generally be
135
worked out, which will determine the exact relation Such of all portions of the framing to adjacent construction. be followed in common l)y the structural draftsman details should
and the draftsman laying out the stonework or
other adjacent work.
interior finish or
/ftj*y^
Truss
T^ember
Section A'A
Purlins set Vertical.
'Lins o/" B*nd.
Cei/e/opmfnt
of A.
Fig.
145.
Connection Plate
Fig.m.
Section B-3.
Steel and iron members are inspected in the Inspection. As referred to in the section on the shop, and on the job. mill, the stock from which the material is rolled is s[)ecifications,
systematically tested to determine whether or not the requirement of the standard specifications.
it
comes up to
it
When
goes
First it is into the shop a different kind of inspection is required. to see that the drawings are accurately followed both as necessary
regards details and sizes of members and as regards measurements. The rivets and holes must be accurately spaced and the work properly assembled, for if carelessness in such details goes
unnoted the different members will not go togetlier when brought to the job and the whole piece may therefore have to be discarded. Secondly, the inspection must cover the quality of the work.
This latter division applies almost exclusively to riveted work. Some of the important points to be noted are the following:
136
STEEL CONSTIIUCTION
The members must be
straight and free from twists and bends. Punching must be sharp and true and holes must not be more than ^ig inch larger than the diameter of rivet. Holes must not be left with ragged edges after punching. Where necessary to
get a clean-cut hole, or where required by the drawings, holes must be reamed after punching.
tlie
Members when brought together to l)e riveted up must have holes in the different pieces exactly opposite so as not to
When driven, require drifting in order to bring them together. fill the holes, and must be of such rivets must completely length
that,
when
the head
under pressure.
the rivet.
is formed, tlie pieces will be brought together Rivet heads must be concentric with the axis of
Column ends
must be brought to a true surface exactly at right angles with All portions of the material not accessithe axis of the member. ble after assembling must be painted before being assembled. In inspecting cast iron, tests must be made to determine .whether or not it comes up to the requirements of the specifications as regards quality. Inspection must also be made to see if the material is free from flaws such as blow holes, pockets of sand and unequal distribution of metal. Where the thickness cannot be measured readily as in the case of columns, small holes Where columns are cast in a horiare bored to determine this.
zontal position, as they generally are, the tendency to sag in the center, and therefore it is better to
is
make
thin shell and a dull heavy the edges are struck witli a hammer and pieces fly off under the blow this indicates a brittle texture ; a good quality iron should
show only a
Cast iron should be insj)ected slight indentation. for straightness, accurateness of facing of bearing surfaces, also and agreement with details. It is better to inspect cast iron
before
it is painted in order to the more easily discover flaws. Relation of Engineer to Architect. An essential feature to
be observed in
designing and detailing by the This engineer, is co-operation with the work of the architect. may seem to the student, at the outset, as a very simple point and
all
successful
STEEL CONSTRUCTION
one which will need
137
little special attention. Yet the power to and quickly grasp the breadth of the architect's design, and fully its sraalleijt details as well, and to make the structural design to fully harmonize with his work, will come only by persistent effort. In some buildings, the work of the engineer, because of the character and purpose of the building, would determine conditions and features to which the architect must conform, but in general the reverse is true. For this reason the burden of harmonizing
generally put upon the engineer. see what has been established by the architect and how much he must vary the natural course of his design to conform to these conditions. He must often study long, over what at
his
is
work
He must
seems scarcely possible to accomplish without clashing with In the working out of such details and the architect's scheme.
first
In preparing the working drawings, the draftsman generally has to do with the design of another. To this extent, therefore, he is not responInterpretation of
Specifications.
sible for the
Drawings and
harmony
work
of other lines.
such a conflict of design escapes is, however, responsible, for it will be a sure indication that he has not looked at his him,
He
problem from all sides, and in the light of later and more definite information which was, perhaps, lacking when the design was first
made.
In working up the shop
not
details, the
the question constantly in his mind, How do I know?" He must fix a measurement, nor establish the position and relation to
"
other parts of a single piece, unless he finds concrete authority in specifications, or written directions for so
Further than
is
this,
all
the infor-
mation so given
such disagreements. a great tendency among those young in experience to be guided by what appears to be indicated. Drawings are not always made to exact scale and the structural draftsman should
failure to discover
There
is
never establish anything by scaling without explicit directions for make a written record of what has thus
138
STEEL CONSTRUCTION
One of the most important instructions which can be given a Have direct authority draftsman, is never to jump at conclusions. for all that is done and be sure your authority is not contradicted
in
some other
place.
followed, they may become a necessary factor If information is lacking or there is a conflict, in other work. however small, in any of the information which is the basis and authority for your work, refer it at once to some one above you
down, as
when once
who can carry it to the one in authority. Shop Practice and Use of Detail Shop Drawings.
When
the shop details are prepared they go first, if the stock list has not previously been made, to the stock department, and a detailed bill
This is used either of material required in fabrication is made. make up the rolling lists or the lists of stock to be taken from to
patterns in
The next step is the making of templates. These are wood of the exact size and shape of each piece, with the holes located, so that they can be used to mark out the piece itself. Formerly, the template maker did a good deal of the work now
the yard.
done by the draftsman, but in most shops the policy at present is to do as much in the engineering department as possible and to leave nothing to be worked out in the template room or shop.
When all the pieces are ready they go to the Assembly Shop and are then riveted up to form the finished jiiece as required by Each piece has its letter or mark to designate it in the drawings.
passage from the template room to the Assembly Shop; and when the whole piece is assembled it has a mark conforming to
its
is given on the setting or erection drawing, so that, when received at the job, the erectors will know where it goes. The final work is the painting, marking, invoicing and weigh-
what
The
is
This shows the framing of the the setting plan, or erection plan. floors and roof, generally a separate plan being required for each
floor
dimensions
This framing plan has all the necessary the location of each piece, the numbers or marks
roof.
STEEL CONSTRUCTION
139
designating each piece, the size of piece, and such necessary sections and notes as are required to fix the relation of the different
features.
fully, with cuts, punchings, and shown. In general, a standard size beam sheet, colframings clearly umn sheet, and girder sheet are used truss sheets are made to standard sizes as far as possible but on account of the different
;
types and sizes of trusses, more variation is necessary. Only one tier of beams is put on a single sheet even
identical detail
;
if
of
covered by the If the drawings are going into the mill, a further same details. separation of the different sizes and sliapes is necessary so that
is
columns
made
Standard Forms.
will be taken
The
and
details
up later. There are standard forms of connections which cover all but special cases and which are used wherever practicable. Figs. 146 to 148 show framed, coped, and bevelled beams.
should be
drawings.
There are certain conventional sizes and standards which known to those who have anything to do with working
so jumbled
and confused by
careless
arrangement of data, and by poor execution that it will take longer for the man on the job or in the shop to determine its inten-
work out independently what he wants to know. The draftsman should aim to put himself in the place of the shop foreman or erector, who, when he takes up the work, must rely
He must aim to entirely on this plan for all the information. give all the necessary information and give it so plainly that it can be quickly seen and cannot be misinterpreted. Wall lines are shown bv red lines in order not to be confused
upon which the beams rest. For instance, the setting plan of the first floor beams will have the basement walls shown and the second floor plan will have the first story walls shown. Columns are represented by a this single line indicating the members composing the columns is illustrated by the columns shown in Plate I. It is important to
lines.
The
walls
shown
are those
140
STEEL CONSTRUCTION
O QC
C
Fio-.
O Q
146.
P^^
C'l
STEEL CONSTRUCTION
indicate clearly the composing elements so as to the web of the column sets.
141
Beams and girders are indicated to the center lines of webs of beams
lines indicating the steel
into a girder or column are indicated by stopping the line of this beam a little short of the line of the girder or of Where a beam runs over another, the lines indicatthe column.
Beams framing
or, if
there
is
is
put
on
to this efPect.
ings would be shown on the second floor plan. Measurement lines are put on in red, and sliould locate all Beams are bearing walls and all columns and each piece of steel. their center lines located by measurements to a channel should go to the back. Channels place^!. against a masonry wall are generally put with their backs one-half inch away from the
;
wall.
Tie rods are not located by dimensions on the plans except in special cases where a rod must come in a definite position to
escape some other member. The size of beams are
beam.
marked along the line indicating the In cases where there are a number of beams in the same
" " bay of the same size, it is better to use the symbol do or write the size once and indicate on the dravvingf.
The pieces maybe numbered piece is given a number. or it is the practice in some cases to give the same consecutively number to all beams which are identical as regards size and detail.
In
all
Each
cases, the
number
piece should be put on conspicuously as this easily seen when using the plan.
what should be
The
size of
beam
or
by a general
note, giving
the sizes of
The
floor as "
A"
"
The grade
of underside of all
in
the
142
STEEL CONSTRUCTION
body of the plan or by general notes and the relations of tops or bottoms of all beams to each other and to the finished floor
line.
Sections should be made showing the framing over windows and of all special connections, and the relation of the different members to each other. In short, the setting plan must be a complete and final expression of all the data which has been gleaned from the general plans and specifications, and mast be a guide to the shop man and the man at the job in fabricating, shipping, and
the lowest tier of beams being given the first letter in the alphabet, and so on in order, or First Floor No. 125, Fourth Floor No. 56,
" or " 3rd are generally marked " 1st Section No. 10 Section No. 5." Columns are sometimes made in only one story but more often in two. They are sometimes marked thus lengths
:
Col. No. 10 (0-2) or Col. No. 5 (4-6). The joint in a line of columns should
come
Shop
Invoices.
sent
out by the mill when shipments are made. They give the designation of the piece with its weight and all connections and the
on the setting plan. These invoices are valuable as shovving just what material has been shipped and in what car and on what date, and also serve to A form fix the weight when this is made the basis of payment.
mill marks, also the
marks identifying
it
of invoice used
is
Estimating.
the basis
is
making an estimate
always the weight of steel of different kinds. This is determined by taking from the general or framing plans a detailed schedule of each piece of steel. As framing plans are always
shown
to a small scale
work requires special training before done accurately and in the most efficient manner.
the framing, this
In taking off quantities, the estimator generally scales the test of lengths as these are not usually given by figures.
SVEEL CONSTRUCTION
143
measurements given by the general plans should be made when A the drawings are made. possible, to see how nearly to scale or 3% from close estimate should not vary much more than 2| %
the actual weight, so
necessary.
it
MTAUJ
OT CONSIGNMENT
MAOC
.^,'iiM-^%C0.^^>i^Az^^
(^<!jJhc
^mt^i^___^
XoJ^^ffii.
_
f
'"'^''
.^^fe.i^JK^
^^r^^^^Mz^-
144
STEEL CONSTRUCTION
For instance,
tlie
division of beams.
members composing
the
columns as
by
plates, channels, angles, zee bars, etc., are each kept themselves.
beam
plates,
from ordinary angles or plates, and must thereIn a like manner tie rods, anchors, column bases, separators and bolts all are classified
made
at
taken from the plans, and it is customary the material in order as it appears on the plans, and by
is
some system
of
class to
The separation is then made when the weights are calbelongs. culated and the quantities are being totaled.
also evident that such things as separators, framing, connections, splices, and other details cannot be taken directly from the plans, but must be calculated largely by the judgment of
It is
the estimator.
He must
connection
is
as he takes it off.
Changes in details must sometimes be beyond the control of the draftsman. A change in the location of certain members, or the general arrangeEffect of Changes.
made from
ment
causes
may make it necessary to revise drawings and perhaps sent to the shop. In such cases, the already made drawing generally bears the same number and is marked revised.
at a certain point,
In case additional sheets must be prepared, of course new numbers are given to them. In sending out a revised drawing, instructions should be sent to have the original sheets returned in
order that they
may
all
all liability
the old drawings. Revising details already completed and checked are fruitful sources of errors. Unless the greatest care is exercised, the changes made
will affect the relations to
made up by
some other members and the details of some other portions of the work not at first apparent. The draftsman should have this point always in mind and review all possible
Use
of
connections to other
work when revising any details. The detail drawings must Details in the Work.
STEEL CONSTRUCTION
145
frequently be used in determining features of other work and in detail drawings laying out such work, and for this purpose the
should contain information enough to establish the relation of the steel to such working lines as finished floor levels, datura
line,
ashlar line, party line, and such other lines used in the general drawings to establish the relations of the different parts
of the work.
FOUNDATIONS.
There are three general types of foundations.
(1)
(2)
(3)
The form
ter of underlying
and the
Column 3asS
/oy-
amount and arrangement of the loads and the depths which can
be allowed for foundation.
/vT
w^r-
i.<*/
suffi-
/'
either
by
offsets
of
masonry or by
steel
beam
grill-
Table
XIX
represents
practice.
localities, notably Chicago, footings, if they are to be spread, require the use of beams because of the relatively thin bearing stratum, the low allowable bearing value, and the magni-
146
STEEL CONSTRUCTION
To
offset
by successive layers
of
masonry would require too great a depth for the thin layer
it
hard clay;
In
"
-*-
'
"i
-'
(r
SECTION
^arrer (oi/r^s
/O-
f-
/J*^ J''^
C/Sc ase
PLAN
Fig. 151.
soil
encountered
is
stiff
blue or yellow
15 feet or more thick and underlaid with a boulder clay of Under these varying depth, but generally of from 15 to 75 feet.
conditions footings for isolated columns are very commonly made by offsetting the masonry until the required area is gained. In
d o u
fS
J
Li
*<
*-
o 2
^2
o < u
SB
II
tl
u Q < o K
o S
fl
i>
=
-JJ
*^
^ o d bo
T3
a
a
<e
g a B
fl
d <D s 2
-"
P< Ml
_g CS p.
<
CA
o *= 0) 5 2
now
5
CD bb a a fl rt ?
O S a
BE
u
ij
*3 .M _r -^ "3
<
Vi
m o O cS m d
I>
-<
(B
Is
e o
d 5 o o
.3
d d
0)
a
CO
'j
P<
o
D
O
tC
"a u <j
3
-
rt
s
OS
'3
o 3 O d
rl
*<
9 O
"^:, =*
'I'
r^
,r,
Z
.
ID
S3 bed
^1
S-S^o
(e'3
^s
en
^- a
. ='E-'S z - ^ o
"J
be
M
3
< H
to (d
-]
IJ
-]
a:
o
si
(A
<
*4
a.y 3 2
*<D
to
MS
bO
73
STEEL CONSTRUCTION
some cases the water
level
147
make
it
desirable to spread by
Caisson Foundations.
or
available for spread footings is not sufficient, or where these footings would be excessive in size, foundations are often carried to
bed rock.
by the use of compressed air. These have their edges extending below an air-tight floor, thus caissons forming what is called the working chamber. Compressed air is forced into this chamber which keeps out water and soft material and enables workmen to excavate. The workmen gain access
is
through air-tight shafts with double sets of doors forming an airlock between the pressure below and above they of course work under the pressure of the compressed air. The material exca;
vated
is
hoisted
is
sunk by
building up the masonry foundation in the caisson at the same time the excavation is going on and this weight sinks it down.
the caisson has reached the grade at which it is to rest, the working chamber is filled with concrete making a solid foundation.
When
Pile Foundations.
the friction between their surface and the surrounding soil and because of resting on solid stratum at the bottom. In some cases
probably the greatest support is from the friction on the surface of the piles. They should be driven into a solid stratum far
In some any tendency to side deflection. wharf construction, the piles have been driven through a soft mud perhaps fifteen or twenty feet, and In such cases the piles only a few feet into the hard clay below. have deflected under heavy loads, and have assumed an inclined
enough
to
resist
position,
their tops having moved laterally ten or twelve This of course causes failure.
feet.
and
the blows should not be so heavy as to cause brooming either of the head or point. number of rules are given for driving piles and for determining the load they will support. Two rules in
common
148
STEEL C0NSTRUCTI0:N
liaker
P
w
d
= lieight of
fall in feet
p
The
last
=^ penetration at last
blow in feet
pile.
Trautwine
46
1
^h
d
+12
In determining this last penetration it should be observed that the pile must be driven continuously, as, if allowed to stand some time betAveen blows the soil becomes settled around the pile
and the
friction thus
less.
Some
some
fall
authorities advocate driving piles with the bark on and with it off. If the bark is on, the piles should be cut in the
as otherwise the sap between the bark and wood will ultimately cause the two to separate and the pile to slip within its bark.
of
some
cities
;
require the
piles
to be
capped directly with granite levelers most authorities, however, prefer a thick bed of concrete encasing the heads of the piles and
capping them at the same time. The factor of safety should be from 2 to 12, varying with the accuracy of the knowledge of the loads to be carried and with
the closeness with which the formulae used the special case.
Fig.
fits
the conditions of
piles.
points in the of foundations is not to overload the soil so as to cause design excessive settlement, and to so arrange and distribute the loads as to cause the settlement to be uniform. Some settlement is practiPrinciples.
essential
cally sure to occur in almost all cases,
Fundamental
The
power
of the
soil is
STEEL CONSTRUCTION
149
the whole area of the building, the first problem is to determine This is not as simple as the amount of load on each footing. would at first appear. Not only is it uncertain just how much
live load will
Furthermore the dead load carried by the columns supporting the walls forms a much larger Da. Casf proportion of the total load on
_
Iron Colt^mn
*P51
':.:*
<-,
The
to
common
the
basis
by
live
some assumption.
buildings,
In the case of
actual
the founda-
the
floors. Moreover, the building has considerable time to settle from its
dead load before any live load comes upon it. In order, therefore, to harmonize the settlement be-
MZH ^r^
-
interior
columns
it
loads and a certain percentage of the live loads say 25 per cent.
Fig. 152.
live load of
dead load and 25 per cent of the each column footing. The areas should then be made such that these loads on the soil would be the same per square foot
table should be
of the
made
in each case.
Care must be exercised that in so doing, the total live, or if the building laws under which the
is done permit of a reduction in live load, that this percentage of live and dead does not bring tlie load per square foot above In general, this will not be the case if the the specified amount.
work
column
footing, in
the least,
is first
150
STEEL CONSTRUCTION
to
it.
and the others theu made proportional example will illustrate this point.
Problem.
No. 1 No. 2 No. 3
The
following
Suppose columns
as follows
total load
to be
64.5% of the total load on this column. 80 % of the total load on this column. 59.2% of the total load on this column.
we
we have
the
required area equal to 465,000 divided by 5,000 or 93 square This gives 2,9G0 pounds per square foot from the dead -\feet.
25%
live
live load.
For No. 1 in order to have the pressure from the dead -f- 25% the same as in No. 3 we shall require 407,000 divided by
feet.
from the
In column No. 2
square feet required,
foot.
we have 196,000
further provision which must be made is to bring the center of gravity of the resisting area, or loaded area, coincident with the axis of the load. The same principle of a strut eccentrically loaded applies to a footing in
exists.
which eccentricity of loading In such a case equal distribution on the soil is impossible as the side on which eccentricity exists will always be loaded the
Furthermore, a bending moment, as in a strut similarly loaded, will occur in the foundations, and even a slight eccentricwill cause heavy strains in the ity, if the load is considerable,
most.
This latter point is sometimes difficult to accomplish footing. because of the restricted area available for the footings. In some cases the loading and bearing capacity make it necessary to combine the footings of several columns, or the necessity of combining the foundations under an old wall with new footings, or
STEEL CONSTRUCTION
151
of providing for a future wall or column on the same footthe footing for a column in a party wall ing, or of keeping any or all of these conditions may entirely within the party line,
make
it
impossible to
fulfil
tioned.
possible,
Departure from these principles should be as slight as and when necessary direct provision should be made for
the additional strains consequent thereon. The necessity of keeping footings inside of party hues, and the desire to make the axis of load conform to the center of gravity of area,
some
beams
actual point of application of the loads uncertain as any deflection better conwould tend to throw the load on the outer beams.
struction
is
Improvement
all soils is
Bearing Power.
of
improved by compacting, by mixing sand or gravel or by driving piles which prevent the spreading of the soil as well as compacting it. Drainage of a wet soil also greatly improves its
bearing power.
The following
bearing power
table taken
determmmg
the
TABLE
XIX.
Safe Bearing
Power
Tons per
Sq. Foot.
Clay iu thick beds, always diy Clay in thick beds, moderately dry Clay soft Gravel and Coarse Sand, -well cemented
4 to
2 to
I
4
2
to
8 to 10 4 to
2 to
/^ to
6
4
1
Foundations on
clay, containing
much
adjacent excavations,
or by
water.
152
STEEL CONSTRUCTION
Moist clay in inclined strata is liable to slide when loaded. Clay mixed with sand or gravel will bear more load than pure
more load than ordinary clay, and when in beds of sufficient thickness and extent to prevent running, will Sand sufficiently fluid to bear heavy loads with little settlement.
clay.
Sand
will bear
employed
to carry foundations.
The simple griUage foundation is Grillage Foundations. illustrated by Fig. 151. The method of calculating the beams
<C|
yHam Columrt
t^Cast Iron
Base
TTT7TTTTTTT
^^^
STEEL CONSTRUCTION
153
formly by the ypper tier ;ind the stress in the free portion is calculated by the formula for a beam fixed at one end and free at
the other.
suppose the column load is P, and Referring to Fig. 153 by the principles already given the extreme dimensions of footing The length of the beams in the two tiers are L and L' in feet.
;
also. Then if h and h' are the dimeucolumn base, and the beams in the upper tier are placed the same width out to out of flanges as the column
can be taken as
and L'
base,
tier,
and
A
-^projection
is
P V L
..
rx.,
and M'
154
STEEL CONSTRUCTION
desired.
Grillasre
beams
beams
in foundations
concrete thorouglily tamped around them, and it is preferable that the steel should be coated with neat cement instead of a coat
of paint.
_
If
li^
Qlsi
Diagram
'/"Grillage Footing.
r/ff.
154.
The following problem will illustrate the method of procedure in the case of combined footings.
Suppose two columns loaded and spaced as shown by Fig. 154, and let the allowable bearing on soil be 5,000 pounds per O" XH' Let the dimensions of the footing be 20' square foot.
O"=:220 square
economical.
feet.
The determination
of largely a matter of judgment and depends upon the amount load and the degree of spreading necessary to keep the size of grillage beams, or masonry offsets, within the limits which are
Suppose
6" X
3'
6."
Tlie
1,100,000
load per square foot in the upper tier
therefore on
15,714 pounds. The moment on this tier will be a either at one of the columns or at some point between them.
center of gravity of load
,
.
v^^ ~ maximum
The
tlie
600,000x11
-i
is
nn
'
c\(\c\
6,
^ ^ , or 6 feet from
This fixes the projection of the footing lighter load. 4 feet from the light load and 5 feet from the loads as
The beams between the column loads are in the condition of a beam fixed at the ends and loaded witli a uniformly distributed The moment may therefore be taken as approximately | of load.
STEEL CONSTRUCTION
that for a
155
beam simply
will be a
maximum where
start from one end, say the left-hand end, and determine the distance to the point of no sliear by dividing the
600,000
p^t^ooo
=10.9.
assumed uniformly distributed over the upper tier the greatest moment outside of the column load will be at the end
having the greatest free length. The maximum moment therefore in this case will be at the edge of the base plate of the column
at the left-liand
end or 10.9
feet
from
this
end.
Call these
moments
= 3,487,000 inch pounds andM' = | X [55,000 X 10.9x5.45 600,000 X = 2,181,800 inch pounds.
If the allowable fibre strain is
M M =1
and M'
respectively.
55,000
3.25
3-25
12
5.9]
12
moment
^^^ = 3,487,000 =
..
r,
The
offsets in
formula for a beam fixed at one end and loaded uniformly. A general practice and one in fairly close accord with the results of
the above formula
tal
is
to
from the
eds^es of the
draw lines at 60 degrees witli the liorizoncolumn bases and where these cross the
joint lines (the thickness of the courses having been assumed) When the structure is of will be the vertical face of the course.
such a character that wind load affects the foundations, this must be considered in addition to the other live loads. Such
cases
buildings, chimneys,
steel
monu-
ments,
beams
in a footing:
are undoubtedly much stronger than the simple beams, it is not customary to figure the beams in such cases by the theory applying to steel imbedded simply in the tension side of concrete. Foot-
their design
up
later.
156
STEEL CONSTRUCTION"
Cantilever Foundations.
The case
of oantilever construction
supporting a party wall is illustrated in Fig. 155. Let P be the wall column load, a the distance in feet from wall column to the
pin bearing forming the fulcrum, and b the distance in feet from
F/^
/ss.
fulcrum
to
column
is
at opposite
end of cantilever.
Then
the load
on fulcrum
P(a+ft)
The
the fulcrum can be at the center of the footing and still keep within the party lines. Sometimes this cannot be done, and then the footing has to be designed to take account of this eccentricity
of bearing.
The
cantilever
is
mum moment
case
is
and shear.
at the
the above
In case the
girder is a riveted girder, as is often the case, other features be considered in its design, as will be explained later.
must
shown by
floor
is in the floor, as it sometimes is, as and in addition to the wall column, carries a Fig. 156, load, then the position of maximum moment must be deter-
STEEL CONSTRUCTION
157
mined in a manner similar to that explained for combined footings. The connection of the cantilever at the interior column must be
desicrned to resist this upward tendency and in case the reaction from the dead -wall load is greater than the dead load carried by this column the cantilever arm should be extended to the next column so as to decrease this reaction or the column must be an;
chored and
all
SECTIOmhroush
LhebFtafC3
GlffDCIt
Uff
6']i4-'Ai'
i Flange
"
P/afri la'xi'
Angles
-IMrr/nx^
t/attrpncfiiy^
i
dum
}.'
MTT44T1S I
Concnfi
;*...'.'
.1
Fig. 156.
Fig.
hold up
dis-
157
illustrates
the
case
of
designed to carry a future wall column for the adjoining building and the column of the present building. The eccentricity of
bearing ing
in
is
the direction
show^n in this case, and this and the necessity of spreadof the wall rather than across it are the
important features.
158
STEEL CONSTRUCTION
AMD COLUMNS
FOR
NEW
BUILDING.
^::?"
^LCT\On on LINE A- B
PLAN OF FOOTINGS
AT CORNER
VVALL.
STKEL CONSTRUCTION
159
The matter of design of foundations is one always requiring accurate knowledge of the special conditions incident to the problem and the nature of the soil, and is largely influenced by practical considerations
It
is
not
safe to lay
down any
soil
which are at all questionable, should never be an expert, who is capable of judging the extent designed except by to which the ordinary methods of procedure must be modified.
Foundations in
Retaining Walls are walls built to resist the thrust of earth These walls may also be bearing walls for loads above. pressure.
The
following ways
(1).
(2).
(3).
(4).
To slide on its base. To slide on some horizontal To overturn bodily. To fail by buckling.
resist the
joint.
To
tendency to slide on
its
it
base, the
dead weight
sufiicient
carries,
must be
to resist the horizontal pressure without exceeding the coefficient of friction between the material of the wall and the surface upon
which
it rests.
To
must be
resist the
second tendency the weight above any joint above the joint without
exceeding the coefficient of friction of masonry upon masonry. The overturning moment of the earth pressure about the
edge of rotation must be balanced by the moment of the weight of the wall and of the superimposed load about the same edge.
condition applies only to retaining walls supported retainat their tops and built generally of concrete and steel. ing wall so supported would have to resist tension in one side
The fourth
and, as a masonry joint is not intended to resist tension, such Such construction is construction involves the use of steel.
becoming more common on account of the saving in space due to In Fig. 156 is shown such a wall. the thinness of the wall. The tensile strength is supplied by the beams running horizontally
vertical rods.
The
and the
160
STEEL CONSTRUCTION
weight of wall and superimposed load must fall within the base in order to give equilibrium, and within the middle third of the base
to avoid tension on the
masonry
joints.
Figs.
158-159 show
^
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^
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u
.;:
fro--'; o\-\- ?
^-p:': o.
i
w.
m
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:;o::s.i;...?.-.iVi';.^
>?;;--''r".<j
Si
.
.'
..
n .0
;
L"
'
4^/
?-;b--'o-v;'o
"
b;.o-
;';".
.o:--;h,-
i/.";^>:^'>.:;:;
^,;^'o:^Vo
i:.^oi;^^?:^^:H
.:-..o.i
!>
-.0.
.-.0
.:;,>;.:
<r.:e::,
':<>....':'.
>
"
'
'.'..-(i-.-.-.o;;.a-..0;
^^-^.^
.
/o-'-.<>--i:v.'(r:'o'
'.; .0'
.''
\ <>.: -o
o'.
J-*.
-'o'.
^ " -, .,
**
O i.O;>
.''-
:
'
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o':''
'-
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fy. 158.
/75.
/5-5
Underpinning
the term given to the processes of carrying down old foundations or walls adjacent to new construction to the level of the new
construction.
happens that footings of new buildings will be or thirty feet below the bottom of the footings of the twenty walls of an adjacent old building. To leave the old footings at
It very often
after the
excavation of the
new
building
is
temporarily by timber braces, needles, wedges, etc., and build work up under it from the level of the footings of the
buildings.
new new
This
is
called
in place,
called shoring.
This latter
STEEL CONSTRUCTION
term applies to
161
all bracing of old walls or adjacent construction the construction of the new work, whether the wall is during underpinned or not.
vation to be
are
Where a mass of earth is to be held in place to enable new excamade without disturbing it, heavy planks set edge to edge driven down as the excavation proceeds, and braced at inter-
by breast pieces or heavy timbers to keep the plank from bulging under the pressure of the earth. This construction is
vals
The planks, generally, are pulled out after called sheath piling. the wall, which is designed to permanently hold the earth in place,
is
built
sometimes, however,
it is left
in place.
of
what
is
Iron has been employed extensively The first building in this country years. as the skeleton type of construction, was
the
Fire Insurance Compan}' Building, built in Chicago in which Mr. W. L. B. Jenney was the architect. As this was an epoch-making event, it is important to know In an account published in The a few of the details of this building.
Home
1883, of
6, 1894, Mr. Jenney says: "The them was to so arrange the openings that piroblem presented by all stories above the second or bank floor could be divided to give the maximum number of small offices say about 12 feet in width each with its windows conveniently placed and sufficient to abundantly light the entire room. The work was planned but the calculations showed that a material quite satisfactorily, with very much higher crushing strength than brick was necesIron naturally suggested itself, and an iron sary for the piers. column was placed inside of each pier." The chief departure was in making the columns bear all the loads, the walls between
the piers supporting only their dead weight for a single story in Mr. Jenney states that the difficulty which was feared height.
from the expansion and contraction of the iron columns led to tlie supporting of the walls and floors independently on the columns.
The
columns were of cast iron of box section, and the walls were supported on cast-iron box lintels, resting on brackets on the
162
STEEL CONSTRUCTION
The
floor loads
columns.
few Bessemer
used in
steel
were carried by iron beams, although a beams were used, these being the first to be
tliis country. Since the connections were by bolts, the beams were connected together by a bar running through the cast-iron columns, in
order to secure a more rigid frame. The chief advance from that day
steel for all
is
in the substitution of
development
members
Types
ings
:
in Use.
of
high build-
1.
The
class in
also to
by steel and girders framed between steel or cast-iron columns. beams 2. In the second class, the exterior walls are self-supporting
but the wall ends of
columns.
3.
itself,
The
by
steel girders
and
and
a complete unit in carries all floor loads, and, also, the load of the walls
is
themselves.
This latter
is
common form
of construction.
Effect on Foundations.
The
In the
first
pendent foundations is largely lost, as unequal settlements in the walls themselves and in the walls and columns are likely to
result.
all
have isolated footings, more equal settlement will probably result, and in the event of the walls settling unequally with respect to
the columns, would not affect the steel frame.
In the third class all foundations are generally in effect of the character of isolated piers which can be proportioned to give nearly uniform settlements.
When
13
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s o
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PI
o M O
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o M
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o
o
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d
CONTH^OT '42.
i:
/>for/A
Ffo^f & Grangef Qpf^/CB BorLO/NG FOR G. SlN. W.RyCo f^rcht^ East Corner orJackson Baule. yard & Franklin >Sf ///.
.
.
Chicago.
Ffoor-
--,/
Chicago, '
zcs/s-^o
Topafyiffie
Z^'^.H
7\-^.
Pl-Gir.
7"
-y-'
11-fh.
7I3fh
'
>>//>
"+
He-^
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/ofh.
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Pl.Sir
Si-h.
Pl.Gir.
s^
-^ -
9th.
jfL_
efh.
sth.
^fh.
3rd
End.
/^t
c.iF,;^^
-} jC.l^.P/n
S4-3^y-Si
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ELEVATION OF STEEL FRAME, SHOWING WIND-BRACING OF OFFICE BUILDING FOR THE CHICAGO & NORTHWESTERN RAILWAY COMPANY, CHICAGO E. C. & R. M. Shankland, Engineers, Chicago
See also typical floor-framing plan on page
138.
STEEL CONSTRUCTIOK
163
any other
problem in high-building construction is the provision for lateral The amount of strains in the framework, due to wind pressure. these strains varies, of course, with the relation of the height of the building to the dimensions of its base and to its exposure on
vision
In the earlier designs, much more complete prowas made for such strains than is now the practice. The laws of some cities, Chicago and Boston for instance, now limit In other cities, the height to about 125 feet above the street. of 350 feet or more are allowed. notably New York, buildings
different sides.
New York, in buildings having an exposed heiglit of four times or less the least dimension of the base of the building, no special consideration of wind strains is proscribed.
In
In buildings where the walls are of solid masonry construction and of moderate height, it is not necessary to consider the
effect of
wind
masonry and
the stiffness afforded by cross walls and partitions are sufficient to resist the effect of the wind, under ordinary conditions. With the light steel skeleton buildings carried to the height of the modern buildings, the elasticity of the steel frame makes it necessary,
under certain conditions, to consider wind pressure. The walls being merely thin coverings, and the partitions also thin and not
bonded to the
frame
itself
must proof a
The
building
effect of
is
tip the
To
and
(3)
tion,
to cause the floors to slide horizontally, To slide the whole building horizontally
on
its
founda-
(4) To twist or distort the frame. In buildings of usual proportions of height to base, the dead weight, even in the skeleton type, is sufficient to resist a bodily Some buildings have been built, however, that are overturning.
164
STEEL CONSTRUCTION
almost of the character of towers or monuments, where tliis effect must be considered, and provision made for it, by anchoring to the The action under sucli conditions will be underfoundations.
stood by referring to Fig. 160 which shows the outline of a nairow building, having columns only in the walls. The building
would tend to tip about the side opposite to that upon which the wind is blowing, and the columns on the wind side would be in
tension, due
to the
If
the
load on these
columns due to the weight of construction and a small percentage of the live load, to cover weight of fixtures in the old buildings, were less than this tension, the difference would constitute the
strain on the anchorage.
If
turning,
it would ordinarily be safe against sliding bodily, as will be seen from the following considei'ation
:
Suppose a
= the
width of base
A := the height above ground p =z the wind pressure per square foot
= the dead weight necessary to resist overturning / = the allowable coefficient of friction on the
foundations
b = length of building
Then assuming
the whole surface acted upon by the wind, and its center of gravity
= p ba h^
slide
fw f
As
=:
a p b ha hlfi Ji P
that for the sliding tendency to be considered the width of base must be .40 or more of the height.
STEEL CONSTRUCTIOX
165
166
STEEL CONSTRUCTION
much
nai'rower than .40 the height if safe against overturn-
safe to say a
narrow buiklmg,
safe against sliding. further point in tliis connection is, that ordinarily, the columns do not stop at the ground level, but extend below and
would be
therefore
sliding.
and to twist and dismost important features of wind tort the frame, are ordinarily the pressure and these effects are always present in a high building
floors
The tendency
for
framing the
sufficient to
may
sometimes of themselves be
;
must be
made.
Wind Bracing. Where special provision has been made it has generally been by vertical bracing between columns, either in the form of diagonal members, similar to the web members of a
truss, or
by
between columns, or by knee braces between the columns and the A modification of the two latter forms has horizontal members.
of late years resulted in using a deep girder at the floor levels, in These different types of bracing are the walls between columns.
illustrated
by
Figs.
sidered later.
There
160 to 163. Their calculation will be conis always some vibration in high buildings
exposed to a severe wind, as has been shown by plumb lines hung in shafts from the top of the building.
wall covering being carried by the steel frame has Now, the greatly changed the methods of erecting a building. frame is carried up a number of stories, perhaps to its full height,
before
The
is
commenced.
It
started at the sixth floor just as well as at the first. also used as anchorage for the derricks used in erection.
designer or draftsman has, perhaps, little to do with the methods used in erection, but a thorough knowledge of the conditions and
general practice which prevails should enable him to arrange the framing so as to facilitate and aid in the rapidity of the erection. It is not often that a complete system of diagonal braces can
STEEL CONSTRUCTION
window openings
extent
is
;
167
walls or partitions.
but
little
they are sometimes introduced in the interior Portal bracing while formerly used to some used now. Knee braces and deep stiff girders
more common types of bracing. Portal braces, while forming a rigid frame without interfering with the openings in walls, have the disadvantage of being difficult
of erection, expensive, and they induce heavy bending strains in the portal itself and in the columns.
Penn Mutual Building of Boston, during which Messrs. F. C. Roberts & Co., and ]\Ir. construction, Edgar V. Seeler of Philadelphia were the architects and engineers. This photograph shows the deep girders at each floor level which serve not only to carry the loads but as wind bracing. The student should also notice the method of supportingstaging independently from any floor, and the masonry supported
Fig. 164 shows the
of
independently at each floor, as shown at the fourth floor. Figs. 165, 166, and 167 give interior views of the same The floor system was put in by the Eastern Expanded building.
Metal Co. and consisted, in general, of a slab 7 inches thick reenforced continuously at the bottom by 3-inch No. 10 expanded
metal, and also at the top for about four feet from the ends. There were also i-inch round rods bent over the tops of the girders and running down to the bottom of the slab at the center these
;
rods were used every six inches. The span of these floor slabs
is 17'
6."
These views show also the method of wrapping the columns and flanges of beams with metal lath and plastering.
The student should note, also, the appearance of the centering shown by Figs. 166 and 167, and of the concrete where the centers are removed; the gi'ain of the wood is shown clearly marked in the concrete.
Fig.
tion, of
168 shows the Oliver Building, Boston, during construcwhich Mr. Paul Starrett was the architect.
This photograph sliows clearly the practice of leaving the masonry down for one or more stories and building the stories
above.
stories;
It also
this is
masonry
will
fit
fascias set in place in the upper done in advance of the masonry so that the more accurately and neatly around them.
168
STEEL CONSTRUCTION
Fig. 164.
Fig. 165
170
STEEL CONSTEUCTION
Fig. 166.
STEEL CONSTPaiCTION
171
Fig. 167.
172
STEEL CONSTRUCTION
The
cornice brackets and framing are shown in place ready when the building shall have reached this stage.
term applies to what is sometimes called " slow burning This is a construction which is the result of the construction." of requirements and recommendations of the Insurstandardizing
The
latter
It applies to a construction in which the walls are of brick, the interior posts of hardwood and of a size generally not less than 8 inches, the floor of heavy wooden
ance Underwriters.
0" center to girders with hard- wood floor timbers spaced about 5' center and 3" or 4" of hard- wood floor planks; while this conlargely of wood the size of the timbers makes them Modifications of this construeslow burninc: to a certain dec^ree.
struction
is
tion in varying degrees exist, in which steel replaces some of the wooden members, and from this to the all steel and brick construcIn some cases the spacing of columns and required floor tion. make it desirable to use steel or iron columns and steel loads In other girders, the floor beams remaining wood, however. cases crane loads and other special requirements make steel memThe possibility of reducbers more advantageous than the wood.
all
loads on a steel
giving large window areas, caused a further development of the steel mill construction. Underwriters object to steel framed mills where the steel is left unprotected and thus
fire.
The
additional cost of
however.
is
included
all
always be treated according to the requirements and conditions Details and capacities cannot be as well peculiar to the case.
standardized as in the case of other classes of buildings, because there are generally features or combinations of features peculiar to
the case. For this reason, the required loading should be accurately determined and the details carefully studied. Heavy loads should
be brought directly on columns or over girders than supported by shelf or side connections.
if
possible, rather
STEEL CONSTKUCTION
173
Fig. 168.
174
STEEL CONSTRUCTION
Where
tlie
building
is
is,
with
no
floors
or a very high
first
must be made.
their
Trusses are generally connected rigidly through whole depth and also by knee braces to the columns. Wind struts at the eaves and at intervals between these and ground are
provided.
continuous brace at the ridge, and diagonal bracing in certain bays between the trusses is required. With certain
types
of buildings, longitudinal trusses or braces between the main braces are also required. Before details of the different connections met with in this class of construction can be made, the student must become familiar with the general types of construcWhile only a few of the more common forms can be given, tion. will serve as a basis for more complete study of the different they
types.
Figs. 169 to 174 ing of the shed type.
show general
features
and
details of a build-
Fig. 169 shows the side framing, the openings, diagonal biac-
171
is
to the columns.
These Fig. 173 shows a detail of the walls and the columns. walls are for protection against weather only, and are not designed
to
stiffen
is
itself.
Fig. 174 shows the anchorage of the ends of the trusses walls were nsed in place of the steel wall columns.
Figs.
if
solid
steel
connected trusses.
Generally trusses of this character are riveted, but occasionally they are pin connected.
Fig. side walls
175 shows the cross-section with low wings along the and a high central portion to provide room for a travel-
ling crane. This central portion is lighted by a monitor at the top as shown ; the windows in the end walls are also mdicated.
The columns
whole frame
is
and
to the trusses
and the
which
is
The
STEEL CONSTRUCTION
175
i
to
a
2 <
z
CQ
<
.a:
o <
cc
<
f
I
i
s I
^
s
.^
"^
J2
I
I
176
STEEL CONSTRUCTION
STEEL CONSTRUCTION
because
it
177
allows the column to be placed directly under the load instead of on a bracket which would -cause heavy eccentric loadFig. 176 shows a partial elevation of the side.
ing.
The columns
are placed under every other truss only ; the intermediate cross trusses are therefore supported by longitudinal trusses shown by
Fig. 176.
Fig.
177 shows a
detail of the
178
STEEL CONSTRUCTION
tlie
connection to
trusses.
Fiofs.
columns and
of the
178
to
shown by the
eleva-
This elevation has letters indicating the positions tion, Fig. 178. of the different types of purlins shown by Figs. 179 to 182. As there are skylights on this roof, purlins " B " have special " " " shows the wind framing. The regular purlin is A," and
Column and
the Applied Classic Column Side by Side, the Former being Used Solely for Structural Purposes, the Latter being Used Structurally in the Facing of Granite, and also Decoratively to Mark the Entrance to the Building. For Plan, See Page 138.
NORTHWESTERN RAILWAY COMPANY, CHICAGO, JACKSON BOULEVARD SIDE Frost & Granger, Architects; E. C. & R. M. Shankland. Engineers. This Illustration shows the Modern Steel Column and the Greek Doric Column the Structural
*-a;.^<
feiii iair-<-f_..
^-in'j.va-: rv JiteJfi.
jstK^aiti
STEEL CONSTRUCTION
179
'p/ate
i'^ifi.-
180
STEEL CONSTRUCTION
between the columns
;
struts ridge.
there
is
also a
wind
strut at the
Fig. 183 is a detailed elevation of one-half of the and of the connection of the purlins to the truss.
main
truss,
Figs. 18J: to 187 show general features and details of a comThis form is used quite bined wood and steel frame mill building.
The main columns, trusses extensively. the roof purlins and floor beams of wood,
Fig.
trusses.
to the
connection,
is
made
This column, on account of the eccentric crane of the two channels latticed as shown in order
;
of
column, and also, because of the light load, a column and a web was desirable. Tliis upper column, therefore, sets down inside of the channel column and is riveted to it as shown by the
of four angles
details.
Fig.
the columns
made
it
column
necessary to use deep shear plates across the flanges of the and provide for the
eccentric strains.
o 0! u o
>"'
X <
o u
>
<
< K a H u
X H K O
a
o o <
cd
o b O
o
5
CQ
M O b b O
STEEL CONSTRUCTION,
PART
III.
combe
182
STEEL CONSTEUCTION
Str.
STEEL CONSTRUCTION
183
through the pin holes of two or more members which are to be connected in the field. These are, of course, only needed in pin connected
structures, l)ut
and shipping
lists,
must not be overlooked in making out shop orders and at least one must be sent for each size of pin
Owing to lack of room it is sometimes impossible standard nut, and in such cases a thin split nut of about onehalf the thickness of a standard nut may be used.
Split Nuts.
to use a
made from
For the ends of large pins the nuts are sometimes cut to hexagon shape and tapped out to fit the plate threads on the ends of the pins.
Plate Nuts.
Lomas Nuts.
to a smaller
These are
on the ends of large pins such The pins are generally turned down
for use
Lomas nut
of the pin.
diameter at the ends, and these small ends threaded. A grips these threaded ends and projects over the shoulder
For dimensions and weights of Cambria standard pin nuts see Cambria Handbook, page 336. Clevis Nuts. On page 334 of Cambria Handbook are shown sketches of clevis nuts, and table giving dimensions, etc., is given.
As
be seen in the sketch, the screw ends entering the allow the effective length of rod to be adjusted.
will
clevis
nut
Sleeve Nuts. On page 333 of Cambria Handbook is found an illustration and table of dimensions, etc. The purpose of sleeve
nuts, as will
be ad-
when
Turnbuckles.
An
illustration of
Tie Rods.
Tie rods are plain rods with screw ends and nuts
on each end, and they are used between the beams supporting fireproof floors to tie the beams together and to hold them in position
while the fireproofing is being put in place. The tie rods also stifi^en The sizes of rods used for this purpose are the I-beams laterally. diameter to 1-in. diameter. See Fig. 207. usually -|-in.
Rods which
are
of a structure by pins are provided with loops made by bending the rod around to conform to a circle of same diameter as the pin, and
The
184
STEEL CONSTRUCTION
center of pin to the junction of the end of loop with the main rod is of the pin usually made about two and a half times the diameter
which loop
is
to connect over.
Sometimes
is
desirable
to
have a rod
connecting to a pin fastened so as to bring an equal strain on each In such side of another rod or part connecting to the same pin.
it is necessary to make a forked eye instead of a single loop. See Fig. 188. Upset Rods. "When rods are threaded at the ends, the cutting
cases
and conse-
maintain the same strength throughout, the rod is "upset" at the ends before the ends are threaded, and the amount of extra thickness so provided allows the threads to be
quently weakens
it.
To
cut,
I
and leaves
area
of the rod.
after cutting a
mm \
^^^^_^
'
iiet
^^
body
1 '
when
at
Fiff. 188.
the
metal
end
quired length into a cylindrical main body of the original rod. See larger in diameter than the 326 to 329 of Cambria Handbook.
The expression "plain rod" is simply the negaterm "upset rod", which has just been refined, or, in other words, a "plain rod" is not upset. Standard Threads. Rods and bolts are generally provided
with standard threads the dimensions of which will be found on
the
threads
of
a bolt or rod
when looking
at the
end
and turn-
nut moves from you, or is screwed ing the nut from left to right, the on the threads, then such threads are referred to as right-hand threads.
If the threads are cut so that the reverse is true
"left-hand threads".
Eye Bars.
These are
used
in
pin
connected
and
The heads
at each
end are
STEEL CONSTRUCTION
formed by upsetting machines and the pin holes afterward
See page 331 of Cambria eye-bar heads.
185
jjored out.
Handbook
Batten Plates.
end
of the strut
is
placed at each
on the top and bottom of the flanges. It is used merely to tie together the two parts of the strut. Batten plates (also called tie plates) are used generally wherever lacing is used in order
to tie the parts of a
Pencoyd Iron
at each
end of the
lacing.
The
following in regard to
plates
"All segments of compression members, connected by latticing only, shall have tie plates placed as near the ends as practicable.
They
shall
of the
have a length of not less than the greatest depth or width member, and a thickness not less than one-fiftieth of the
them
to
the compression
members
".
Chas.
Evan Fowler,
shall
batten plates having a length equal to the depth of the members ". The rules given in various specifications are somewhat different
being determined by each on his own judgment of what wull prove satisfacauthority merely There is no method of proportioning batten plates except tory. in accordance with such specifications as may be furnished in relaas
tion to the particular job of
work
is
in
hand.
used on the girder shown in Fig. 225, Lacing. Single lacing of lace bars are used crossing each other and if two but systems
it is called double This is only lacing used on very heavy members. Single lacing is usually placed at an angle of about 60 degrees with the axis of the member, while double
lacing
is
The
placed at about 45 degrees to the axis. size of lace bfti's to use is somewhat a matter of judgment,
but certain rules have been established by common practice and Chas. experience which it is well to observe when practicable.
Evan Fowler's
The
be
less
following table.
When
186
STEEL CONSTRUCTION
6
in.
Sin.
10 12
16
in. in.
in.
in. in.
8 in lOin.
12 in
16 in
1^
in.
in. in.
" "
"
H
If 2
"
"
in.
in.
"
"
20 24
in in
2\ 2^
20
"
in.
X X X X X X
j
^
in.
in.
-^^ in.
f
i
in,
in.
yV
in.
24
They
shall generally
member, but
shall not
be inclined at 45 degrees to the axis of the be spaced so as to reduce the strength of the
Where laced members are subjected to bendas a whole. the size of the lacing bars shall be calculated, or a solid web ing, plate used.
member
the
In making shop drawings, the outlines of other words, the "picture" of it) should be done in fairly heavy lines, so as to show up clearly on the blue prints, and the dimension lines should be very light so that they will not be
Shop Drawings.
(in
member
be given from center to center, wherever possible. Dimensions from the edge of an angle, beam, or plate, should never be given
a special reason for so doing; because all rolled shapes vary in the width of the flanges, and Z-bars also vary in height. The reason for this variation is that different sizes are rolled by the same
unless there
is
set of rolls and the difference is made in the spacing of the rolls. See Figs. 25, 26, 27 of Part I. Also, angles of a thickness of onehalf inch or more vary somewhat in the length of legs unless they are given what is called a finishing pass or rolling which is not always
done.
the dull side of tracing cloth with a No. After the drawing is completed the pencil pencil. marks are easily removed with a piece of sponge rubber. Do not draw out your work on paper first and then trace it.
HH
or a No.
HHH
a waste of valuably time. Learn to draw on the tracing cloth, as you will be expected to do when you directly begin work in an office. You will need the following outfit in the way of drafting instruments and equipment:
"b^ou will find that this is
1
T-square, at least 20
1
2 Triangles,
in.
STEEL CONSTRUCTIOX
Small drawing board, about 18 by 24 dozen small thumb tacks. ^
1 1 1
in.
187
Ruling pen.
Circular pen or spring
cloth.
in.
bow
pen.
Tracing
1 1
long.
1^ dozen Gillot's
1
1
ink.
No. No.
H H pencil. H H H pencil.
of
Copy
A
the
shop drawing
is
all
the information
pimch, and
shown.
It is
medium bv which
shop.
It
must convey full, It must be so clear and explicit that no tions for every operation. further explanations are needed to enable the shop to correctly
office to the
interpret
it,
in
a shop possible. must constantly bear in mind that the man at the shop will drawing work entirely from this drawing; that he does not have access to the
only one interpretation
sources of information which are consulted by the draftsman in making the drawing, and that what might be clear in connection
with these other drawings will be blind or uncertain to the shop man not familiar with them. The draftsman should further understand
that
it
is
distinctly the
man
drawing anything not there, and that consequently the responsibility is entirely upon the draftsman to make his drawing so complete that
such action will be unnecessary and impossible. Neatness in execution of a shop drawing is desirable, but accuracy and clearness
are absolutely essential.
Shop drawings differ from general detail drawings in that they do not show the different parts of construction assembled, but cover only one piece. For instance, an engineer making a drawing to
send to the drafting room where the shop details are to be prepared, would show a column with the girders and beams framing into it,
188
STEEL CONSTRUCTION
would appear when assembled.
In this way he would members and would determine
special features of the
just as they
and any
The draftsman detailing for the shop, however, would make the column on one sheet, each beam and girder on separate sheets,
and the
different
members forming
only as individual pieces, their relations one to the other being given by an assembly or erection drawing.
In a large shop the columns, beams, and girders would be fabricated in entirely distinct departments and the men in the different departments would not know that those different pieces when assembled, fitted into each other.
The
fit together is upon the draftsman. Measurements on shop drawings are always carried out as close as one-sixteenth of an inch, and sometimes to one thirty-second.
An
error of one-sixteenth
may
be
sufficient to
assemble
make
Such
student shoidd clearly understand the importance of the of the shop draftsman and should always be imbued w^ith the idea that he is the last authority to pass upon all the various points
The
work
determining the instructions of the shop and the last sentinel to discover and prevent errors. Drawings are almost always checked by some other than the man who makes them, but no man will make a
work without a thought of being saved from errors by the checker. The making of templets, and the way in which a shop uses a detail drawing have already been explained. The draftsman should
successful draftsman unless he does his
always detail as far as possible in accordance with standard shop practice, as in this way much templet work can be eliminated and
thus time and expense saved, and the
work
will
be more quickly
fabricated because of the familiarity of the shop with the details. The standard forms differ somewhat in the different shops, but the
Carnegie standards are essentially the same as all others; these have been given in Steel Construction, Part I. A great many conditions
arise in
STEEL CONSTRUCTIOX
189
and
Scales Used in Details. Details of plate and box girders of trusses are almost invariably made to scale, generally f 1 or Ih in. to the foot. Details of columns are generally made to scale as
,
foot of
columns
length along the shaft from top to bottom and between connections at different levels is generally not to scale.
are concerned.
The
Details of
holes
and
16
other and to
beam
ft.
drawn to scale, but the position of shown in the proper relation to each the whole beam. That is, if the beam shown is a 12-in. long, the elevation of the beam might be drawn to a
beam, while as
regards the length it might be drawn at no definite scale, simply made to come within the limits of the sheet. In locating holes in
this elevation,
if
there
was a horizontal
of the of
beam
if
beam;
should show in the center of space limiting the height another line 2 in. off from the center, it should be shown
it
depth from the center line. Similarly to spacing holes the length of the beam a set of holes centrally located as along regards the length should show in the center of the sketch, and another set 2
at ^ of the
ft.
from the center should show | of the whole length from the center.
In other words, the
beam
is
the sketch which represents the beam, but this will not be the same scale vertically as horizontally and will not be the same scale for any
two sketches.
The
is
beam
sketches
that these details are almost invariably made on a standard size of sheet, say 12 18 in. One sheet may have beams varying in
depth from a 7-in beam to a 15-in. beam, and in length from 6 ft. to 20 ft. To accommodate all such varied conditions to the same
size sheet
all
it
is
and lengths of beams, and locate details on this senting sketch simply by the eye, so as to show the details in proper relations as outlined above. In many drafting offices these beam sheets are
sizes
printed with a blank elevation and plan and end view of a ready for the draftsman to fill in the details.
beam
In the case of columns, girders and trusses, this practice would not do, as the details are too complicated and it is necessary to show all details exactly in their true relation in order to make them clear.
19P
STEEL CONSTRUCTION
this
size sheet,
30
in.
or 18
generally vary in size with the particular conditions of each case. The jfirst operation necessary is to draw out the outlines of the
member
to
view and sections where necessary to clearly show all the work to be done. Make no unnecessary drawing; as, for instance, if a side
and plan will clearly express all the work to be done, do not spend any time making an end view or sections. If, on the other hand, an elevation and a cross section will enable you to show everything, then do not make any plan, as, in general, it is less work
elevation
to
make a cross section than a plan. The above should be followed with
all
caution, as
it is
necessary to
or punched to a smaller size than that actually required and reamed out to the full size, or else the holes are drilled. Rivet holes are
seldom
drilled, except under special specifications, owing to the increased expense. On almost all work at present the holes are In case reaming or drilling is required the shop simply punched.
it
clearly.
the holes are simply punched the usual specification is that the diameter of the punch shall not exceed the diameter of the
rivet,
Where
nor the diameter of the die exceed the diameter of the punch
the usual
by more than one-sixteenth of an inch. Where the holes are punched and afterward reamed,
specification
is
medium
steel shall
be punched
with a punch \ in. (sometimes -^^ in.) less in diameter than the diameter of the rivet to be used, and reamed to a diameter -^^ in.
greater, or they
may
".
The
effective
same as before
driving, and in making deductions for rivet holes in tension members, the hole will be assumed one eighth of an inch
" The generally specified about as follows pitch of rivets shall not exceed sixteen times the thickness of the plate in the line of strain, nor forty times the thickness at right angles
The
pitch of rivets
is
STEEL CONSTRUCTION
to the line of strain.
191
The
never be
less
than three
it
diameters
of the rivet.
shall
not exceed four diameters of the rivet for a length equal to the width
of the
members."
Rivets are spoken of as "shop rivets" whether they are to be driven in the
It is
shop or
in the field
sometimes
impossible to drive rivets by machine in the shop, owing to their In such cases they must location being inaccessible for the riveter.
be driven by hand and are referred to as hand<lriven rivets by hand is necessarily more expensive than
chinery,
rivets.
if
Driving
done by ma-
and
it is
man
of rivets
by hand, whether
is
shop or
field.
In erecting large
often done
by machine
riveters.
There are
other rivets which project from the other leg of an angle if the two This is shown in rivets are opposite or nearly opposite each other.
Fig, 189, together with a table giving sizes of rivet heads and clearances At the bottom of this table please note that a for machine driving.
Suppose we wish to drive two rivets, each | in. diameter, and both to have full heads exactly in the same line in the two legs of an angle. Now, if we desire to know
must not be
less
than |
in.
i^
h.
how
we can drive the rivet in the horizontal leg to the back we first find the value of h for a | in. rivet, which is in. Then a I in. -\- ^ (ly\ in.) = -|4^ in. Add this to the lyV height of the rivet, which, for a | in, rivet is ^w in., and we have
close of the angle,
If
in, as
leg of the angle to the side of the vertical leg of angle nearest to this rivet. But all measurements to locate the position of rivets are given from the backs of angles; hence w'e must add the thickness of the
angle in order to find where the rivet in the horizontal leg should be 2 in. f in, spaced. Suppose the angle to be | in. thick, then If in.
would be the
least distance
from the back of the angle that we could machine clear the other.
192
STEEL CONSTKUCTION
if
Rivets could, however, be spaced nearer to the back of the angle the rivets are "staggered", i.e., if those in the vertical leg were
spaced so as to come in between the two adjacent ones in the horizontal leg.
An example of staggered rivets is shown in Fig. 233. Conventional Signs. In erecting some classes of structural
work, especially in light highway bridges and small roof truss jobs, the connections are often made with bolts instead of rivets. The rivets used for structural steel work are round headed (somesteel
It is necessary sometimes to times called "button head") rivets. flatten the heads of rivets after the rivet is driven, and before it has <
S/iOP-
i<-
r/ELD
-e
^r
TPVO FULL
COUNTERSUNK-
-;
!
TiVO
^tlE^DS'^
HEADS
FULL
-0
i^
0-
/JND
FL/^TTENEDTO^
FL/^TTENED TO
-ty
^
Fig. 189.
had time
to cool.
This
is
of the rivet
and
flattening
"Wherever a
flat-
tened head would interfere with some connecting part of a structure end of it is necessary to countersink the heads, sometimes on one
the rivet and sometimes on both ends.
Fig. 189
shows conventional
heads desired, signs for representing the different kinds of rivet this code is in general use in the United States.
It is
and
all
if
and
o <
X
o u
^^
2 2
-]
<
Cfl
::
2 C
^a
to '^
K U
IS
< u o X
.J
L.
STEEL CONSTRUCTION
Holes for field rivets occur in the
193
indicated on the drawing by a note prominently displayed so that the shop men may readily find it and avoid error. The sizes of rivets generally used for structural steel and bridge work are | in., work may require smaller f in., or I in. in diameter, although
sizes,
and occasionally
w'ork.
rivets
in.
heavy
rivet
Rivets are
and
side to
form a
full perfect
head when
subjected to the pressure of the machine. heated to a cherry red it is inserted in the rivet hole and the riveter and the is placed so that the cap fits over the head aiready formed,
other jaw of the machine presses against the protruding shank of the It is desirable that riveting machines be rivet and forms the head.
made
to hold
on
to the
rivet
with the
full
pressure
The terms "rivet pitch" and "rivet spacing" refer to the distances center to center between rivets. For example, if the rivets
of a apart for a certain distance along a member structure, we refer to the rivets for this portion of the member as being of three-inch pitch. Fig. 190 gives the lengths of rivets re-
are spaced 3
in.
PROBLEMS.
1.
Given an
18-in., 55-lb.
I-beam
W'ith
a 4
|-in. shelf
should be ordered
for riveting this angle on in the field ? 2. In Fig. 187 of Part II, is shown a 12-in.
If the
beams shown
and are bolted up, using standard cast iron separators, w^hat lengths
should be ordered for these separator bolts? 4. Suppose a 12-in., 40-lb. beam and a
7-in., lo-lb.
beam
are
framed opposite each other on a 15-in., 60-lb. girder; if standard connection angles are used, what length of |-in. field rivets should be
ordered for the connection of the beams to the girder?
194
STEEL CONSTRUCTION
Length
or drilled
dia. rivet
punched
je
7.
of hVets
a
i5/a
a
jo
CBirip.
>
\ /
irs
IM.
Vb
%_
4^
^^fi
i%
Ji^
E
c
i2
1%-
g>fe
I^
1%
i4^
)^a
JLi^
2% 2'/^ 2%
2.%
S'A
pi^
2i4
2>%
g{4
li^
/5/e l/g.
g4^4
2%
2^ 2J^ 2</a g% 2^
2)fe
c D
2^
5;^ 3i4
21k.
2'/^
g-^
^^k.
j^g 1^4
5M
g^
3^8
25k
.2^
3^^ .^i^ .^:^
2^
5^ a.
01
Ilk.
2J^
^^
2M
3^8 -4--
3^ 3% 53^ 3% g^ 3% 3^ 5% 5 /a
3%
v3i4
sS^fl
33^ 3<^
STEEL CONSTKUCTION
5.
195
If it is
in.
diameter exactly
in.;
3^ opposite in the two legs of an angle 3 to the back of the angle can the rivets be spaced
X
?
j^
how
close
Strength of Joints.
iar
The
student should
now become
famil-
with the method of calculating the strength of joints and connections. We will take first the connection of one beam framed to
another.
The
to the girder.
two
to
one
through angles on the end of the beam through the outstanding legs of these The load must go from
set
of the girder.
beam through
the
first set
and
then from the angles through the second set of rivets into the girder. The rivets through the angles securing them to the web of the
are subject to failure in two ways. (1) The rivet might break the two planes coincident with the faces of the web of the beam, along thus allowing the beam to drop between the two angles this method
beam
of failure
is
(2)
The
rivets
might
web
of the
beam on
ence of the rivets; this is called failure by "bearing." In designing a connection, the number of rivets
is
determined
by whichever provision against these two methods of failure gives The strength of a rivet as regards the greatest required number. and bearing is called its value, and in order to determine shearing
the
number
rivet.
of rivets to carry
character,
it is
only necessary to
is
one
This value
resistance of a rivet to shearing along one plane is the area by the shearing strength of the metal per unit
then
= = V= =
cZ
the diameter in inches of the rivet the ultimate shearing strength in pounds per sq. in. the ultimate shearing value in pounds.
.7854 d' S.
of the rivet a certain proportion of S is with the factor of safety required. The safe
196
STEEL CONSTRUCTION
value of the shearing strength per square inch of power-driven rivets which is generally used for buildings, is 9,000 pounds, which gives
a factor of safety of about six. With rivets three-quarters of an inch in diameter, which is the usual size in building work, the safe shearing value
is
therefore
.7854
9000
is
3976 pounds.
in
For
rivets driven
by hand as
done
many
cases in assembling
the parts in the erection of a building, the safe shearing strength per square inch is reduced to 7,500 pounds. One of the connections
illustrated in Fig. 191 is
rivets
through
web
which shearing must occur, since the load is distributed by the web The above value of of the beam equally between the two angles.
3,976 must be multiplied by two to give the total resistance of each of these rivets against shearing.
The
rivets,
these angles, and through the web of the girder which carries this beam are only in single shear, as here there is only one plane between the angles which transmit the load and the web which receives it.
rivets
lb. if
power driven,
hand
driven.
and
this
is
in
compression side of a girder. The amoimt of stress which this metal will stand is determined by the ultimate compressive strength per square inch, and the area under compression, which area is the
product of the diameter of the rivet and the thickness of the metal
or in this case, the
If therefore
t
web
= thickness
d -= diameter of
C = ultimate
then
Vb
square inch,
= Cdt
STEEL CONSTRUCTION
The
work
is
197
18,000 pounds per square inch; for three-quarter-inch rivets, therefore, the bearing value becomes for a y^g-in. web 18,000 X f X y ^
that
stiffened
of the beam in Fig. 191 is a case of bearing enclosed, enclosed on both sides by other members, and therefore is The web of the against buckling under compression.
Most girder is not enclosed, as it is free to buckle on one side. authorities allow a slightly greater bearing value, generally about 10 per cent for bearing on metal enclosed.
In designing such a connection as
the
number
is illustrated in Fig. 191, of rivets through the web of the beam would be deterthe bearing value of one rivet, unless the thickness of this
in.
all
The number
of rivets
Single
500
Double Sheor or Bcon'ng.
^ubfe Shear
or Bearing
Fig. 191.
Fig. 192.
through the web of the girder would be determined by the shearing value of one rivet for all thicknesses of webs of y\ in. and over, since
for these thicknesses the bearing value is greater than single shear.
into a girder on opposite sides so that the the girder are common to both beams as shown in through Fig. 192, these rivets are in bearing on the web of the girder for the combined load brought by both beams, in double shear for the com-
bined loads, and in single shear for the load from each beam. If these loads were the same for each beam, single shear from the load
from one beam would, of course, be equivalent to double shear for the load from both beams; if, however, the loads were greatly dissimilar
the greatest load with the single shear value
illustrate this,
must be used.
To
a 10-in.
the load
suppose we have a 10-in. beam framed on one side of beam and an 8-in. beam framed opposite to it. Suppose brought by the 10-in. beam to the girder is 14,000 pounds,
198
STEEL CONSTRUCTION
beam
is
Now the web of a 10-in. 6,000 pounds. .31 inches thick, and the bearing value would therefore
8-in.
beam
be .31
15,000
.75
= 3,487
this
would require
load of 14,000 pounds in single shear at a value of 3,313 would require but five rivets, so that the bearsix rivets.
To carry the
the
number
If,
of rivets.
n^hose
web
however, these beams were carried by a 12-in., 40-lb. beam is .46 inches thick, the bearing value would then be 5,175
pounds and this would require but four rivets; in this case the number would be determined by the greatest load and the single shear value of a rivet. Fig. 193 shows a single angle connection which would
be determined by the rivet in single shear. It should be noticed that in designing connections a few rivets in excess of the actual
number
c|po
o oo
'Single Shear^
STEEL CONSTRUCTION
thickness of the webs
is
199
must
Given a
12-in.,
ft.
a 10-in.,
15-in.,
25-lb. 42-lb.
I-beam 12
I-beam.
each other to a
are each loaded to the safe capacity with a uniformly distributed load, what will be the number of f-in. rivets required for the field connection to the girder, using 7,500
If these
beams
pounds
5.
rivets
and 15,000 pounds for bearing? In the above problem what will be the number of |-in. shop required on the end of each beam using 9,000 pounds for shear
for shear
in
and 18,000 pounds for bearing? 6. Using the same values and loads as
will
problem
if
4,
w-hat
be the number of rivets required in each beam, frame opposite each other?
7.
they do not
Give the lengths of field rivets and shop rivets required for each connection in each of the cases covered by problems 2, 3, 4, 5, 6.
STANDARD CONNECTIONS.
As previously
are generally
stated,
made
connections to girders and columns after standard forms for the difTerent size beams.
beam
inspection of these standard connections it will be seen that 3, 4, 5, and 6-in. beams and channels all have the same number of rivets; 7, 8, 9, and 10-in. sections have the same number; and of
the larger
From an
same
the different weight beams of a given size have the number, whether the lightest or heaviest section is used. It is
beams
beams which
not require the same number of rivets, if the number was calculated It would not be economical, either for the exact load of each case.
from the standpoint of time or money, to detail in this way, however, and therefore these standard forms are always used unless peculiar conditions made it impossible to frame with these size angles, or unless
because of peculiar conditions of loading, these connections would
not be sufficiently strong. These standard connections
proportioned for uniformly distributed loads with spans commonly used for the different size beams. When beams are used on short spans and loaded to their
are
full capacity, it
would be necessary
of rivets; the
the required
number
same
is
200
STEEL CONSTRUCTION
beam very near to one connection. The tables on 42 and 43 of the Cambria Handbook give the minimum spans pages of the different size beam?i and channels for which these standard
load comes on a
when
the
beams
their full capacity, based on 10,000 lb. per sq. in. for shear and 20,000 lb. for bearing. For cases of concentrated loading near the ends,
no general
rule
can be given.
For
all
shorter than those given by the table, the draftsman should calculate the load on the connections and determine the number of rivets
required.
shown
be made by changing the position of the angles rather than the spacing of the holes in the angles if possible, so that the standard framings can be used.
Where beams frame on opposite sides of the same girder, but the center lines of the two beams do not lie on the same straight line
special size angles
and
If the distance
beams is less than 8^ in., as shown in Fig. 194 the one line of rivet holes must be common to both beams. The minimum distance between rivets of beams framed to the same
between the center
lines of the
shown
this,
in Fig. 137.
which standard connection angles can be used is In cases where beams are spaced closer than
a single angle with the required number of rivets is used in the outside of each web; or where there is sufficient depth of girder a
shelf angle
fitted to
the outstanding leg of the shelf angle should be used, as under deflection the beam will bear near the outer edge of angle and without
The full number of the stiffeners would tend to break off this leg. to carry the load should be put in the stiffeners and rivets required
shelf, It is
even if angles on the web of the beam are used to hold it laterally. not good design to rely on the combined action of two sets of connections, such as a shelf connection described above, and a web
STEEL CONSTRUCTION
beam would
201
bring the bearing on the shelf, and this connection would take the whole load ; or if the shelf was not stiffened to resist bending
this
used
it
deep girders or to columns, even if the connection is made by angles on the web of the beams, it is customary The student should not confuse to put a shelf angle under the beam. The object of such a this construction with the one just described.
^'^^lere
beams frame
to
shelf
is
to facilitate erection
is
and not
to support the
is
beam
after the
web
connection
used, therefore, no angle stiffeners should be used under the beam, as these would prevent
made.
Where such an
web connection from performing the work for which it was deThe draftsman must see that the connection angles are not signed. so as to interfere w^ith the fillet of the beam or of the girder. placed
the
is
raised or lowered on
or where a small
beam frames
to a 24-in. beam. Fig. 36, Part I, gives rules for deterthe distance from outside of the flange to the commencement mining These distances are given also in the Cambria Handof the fillet.
5-in.
beam
book.
It is possible to encroach a little on the fillet but generally not more than ^ in. The standard form of connections of beams to columns is by a
with the required number of The beam is riveted both rivets, and with a cap angle over the top. to the cap and the shelf angles. Generally there are four rivets in each
shelf angle with the stiffeners
under
it,
only two in each flange are used. The shelf a 6 X 6 X ^-in. angle and the cap angle a 6 X 6 X y\angle usually in. angle where four rivets in the flange are used; if only two rivets
fiange
is
sometimes
The
are used the outstanding leg would be 4 inches instead of 6 inches. size of stiffener angles varies with the size necessary to conform
to the rivet pitch of the
the stiffener the required distance from the finished line of the column. As stated previously, the deflection of the beam tends to throw the
load near the outer edge of the angle and therefore the stiffener should come as near this edge as is practicable. Another point to be considered in choosing the size of stiffeners is to bring the out-
202
STEEL CONSTRUCTION
standing leg as near as practicable under the center of the beam as this is the portion of the shelf loaded by the beam. It is not always
practicable to do this, however, and sometimes two stiffeners are used coming a short distance each side of the center of the beam.
A
girder,
good many designers use only one stiffener under a beam or and as the load to the stiffener comes from the outstanding
brings a moment on the rivets through the other leg of the For usual sizes of beams, there is probably ample strength
leg, this
stiffener.
moment.
It is better design,
how-
ever, to use
two
stiffeners
back
shown in Fig. 217. This avoids the strain due to and also distributes the load to the column with regard to the axis, instead of entirely on one side. symmetrically These points are of very great importance where heavy girders or
outstanding
the
legs, as
moment on
the rivets
unusually heavy concentrated loads are concerned. connections will be taken up later on.
Special
column
The
consideration of a
number
These beams are generally bolted together with only a slight space between the flanges, and if the girder rests on a column, the holes must be arranged where they are accessible. In general this would
be in the outside flanges unless the end of the girder was exposed so that the inside flanges could be reached.
Wliere beams frame to such a girder they cannot be riveted unless it is possible to rivet all the lines of such connections to each
beam comprising
bolted up.
the girder before they are brought together and Wliere there were several lines of such girders it would
be
difficult to
do
them.
In
many
cases, therefore,
these connections have to be arranged for bolts to go through both beams of the girder. Where double beam girders frame into another
of the webs, unless the
bolts or rivets
girder the connection can only be made by single-angles on the outside beams are spread far enough apart to allow
beams is deep enough a shelf connection can of course be used, and this would be preferable to the single-angle connection. Connections by angles on only one side of the web, as shown
the double
in Fig. 193,
if
to a bending
moment on
STEEL CONSTKUCTION
stiffeners.
203
sufficient extra
rivets
should be used to provide for this moment. The remarks in regard to double beam girders apply also to girders made up of three and four beams. In these cases, however, there must be room for
connection angles on the inner beams, and if the connection cannot be made when the beams are bolted together, it must be arranged In such so that these beams can be erected before the outside ones.
an arrangement
it is
separators could not be used very readily unless rods were used through
the separators instead of bolts. In Figs. 131 to 140, Part II, are
to
shown
refer again
familiar w^ith.
Where
it
different sizes of
same girder
is
beams
necessary to change the position of the framing angles on the These in order to use standard connections in each case.
changes in position are generally made to conform to standard practice, which is illustrated in Part II and which in general is as follows:
cases except where one of the beams is a 7-in, beam, the first hole is 31 in. from the flanges which are flush with each other, and
In
all
standard angles are used. Where one of the beams is a 7-in. beam and the other is either a 6,8,9, 10 or 12-in. beam the first hole is 2|
in.
from the flush flanges; for a 12-in. beam the first hole is 2| in. Fig. 190 shows the Carnegie code of conventional signs for rivets.
It is important to follow the code in use by the particular shop for which the drawings are intended, as only by the use of such signs can
Details.
Fig.
195
shows
detail
of
punched beam. Note that there should always be a single overall measurement on the sketch. Groups of holes, as for instance holes for connections of other beams, as showTi in the top flange and the
web, are located by fixing the center of the group. The reason fr this is that the beam on which is the framing connecting to the holes
it is important to locate this with regard to the center it is not exactly. symmetrical necessary to dimension each hole from the center, but simply to give the distance between them, corresponding with the distance in the out-
is
located
by
its
center,
and therefore
beam framing
to this one.
204
STEEL CONSTRUCTION
In the case of a channel
it is
the
center which
is
always located.
channel, therefore, the position of the back of channel is fixed, and then each hole in the group forming the connection must be located
with respect to the back of channel as the group is not central with regard to the back. For an example of this see Fig. 196. It always adds to the clearness to put near each group of holes forming a connection for other
Holes at
beams the size of beam or channel connecting to it. ends of beams for connecting to columns or for anchors
Open HofesM' One Coat
/111
Paint
4f
i:
i
H
i-oi
^
:^=;
SEl
lL
s-r
s-'/'
At
3-/
Lt
JL2L
I
>5
I
I
5-8
//-y
5-S
S 3ffarces0>
/-O
-3-o'
^
4'l2'-3/.5'Beams //'-^'longaa M/?eK 'end Floor'lJos.^/.
Fig, 195.
Z4.
96.I0&
by an independent
set of
measurements from
mill without
The
in length of special directions being given are subject to a variation If the beam rests on walls in. under or over the length f specified.
such variation
is
unimportant.
If,
however,
it
frames between
col-
holes connecting to the columns, such variation could For this reason measurements of such beams should
else at
STEEL CONSTRUCTION
205
printed "column end Jin. clearance". "With such instructions, or similar directions in other cases to indicate how the beam rests with
respect to other work, the mill will take the necessary precautions. In the case of framed beams, for instance, such notes are not necessary, as
it is
self-evident that
Fig. 196 shows a beam framed into another beam, the relations of the top and bottom flanges being such as to avoid coping. Note
here that it is necessary to give an end view to show the spacing of holes in the outstanding legs of connection angles. Note also the
fill Qii/efs
fill
/
8'
'^
lAiil
Sro
Co/v/v
/Ji
//--?
0-3 '/On Q
^-v?
i-O-O
T
o'
jA-
zf il
J-//i
sV
/Z-7^
6-8'l8'-Deams-/^'7f'/^
oa M/^qk
Fig. 196.
First Floor
ffos'zi-Z6 ind
If the
connection
is
standard
placed centrally with the beam, always say "standard connection". In such cases if the shop is familiar with the standards reis
and
end view is not always necessary. If the connection is not placed centrally with the beam, or if the spacing of the holes in " the legs varies any from the standard it is customary to write standferred to, an
".
The
first set
of holes
in the
web
is
for the
in.,
connection of an 8-in.
beam framed
beam.
in.,
206
STEEL CONSTRUCTION
measurements
in the
The next set of holes in web are beam which frames flush on top with
holes at 2
in.
The
rod.
for a standard
is
anchor
This measurement of 2
different.
a customary meas-
holes, although
some
specification
may
;
call
hand is shown a group of holes these a channel which runs over the top of beam.
left
As
these holes are not symmetrical with regard to the axis used in with regard to locating the group, it is necessary to space each set
These holes are spaced symmetrically with respect to the web of beam, and the distance between them is the standard gauge for punching the flange of an 8-in. beam. Where holes come
their axis.
in a flange these standard gauges should always be followed unless there are special reasons for not doing so. In the drawing, the plan of the bottom flange is given, although Where printed forms ready for filling in there are no holes in it.
measurements and
here for clearness.
it is
added
to
In actual
details,
if
should not be
drawn
if it
involves extra
work and
there
no punching or cuts
is
be shown.
Fig. 197 except that it
shows a channel
is
detail wdiich
coped.
to
and
weight of
coped and give the relation of the tops or bottoms, as for instance, "cope to a 12 in., 31^-lb. I-beam flush on bottom", or "cope to a 12-in., 3U-lb. I-beam as shown". In case the beams do not cope flush on top or bottom, the outline of the beam to which it copes should be shown in red in the sketch, and
beam
which
the relations of flanges clearly indicated. Below the sketch in beam details, is always given the specification of size and weight of beam or channel and the overall length,
wanted and the mark to be put on them. This used by the mill in entering the order for its rolling specification list and it is important that it agrees with the detailed measurements
the
number
of pieces
is
in the sketch.
Also
if
the
beam
is
STEEL CONSTRUCTION
207
208
STEEL CONSTEUCTION
k>
^^ <
^
Fig. 198.
a
ID CO 4J
d
u o o
<D
fl
*^
> o
o < u a s a u _ .
O o o
o
c
Q o o J 2
o o
a a ^ 2 *^
i3
(D
"=
3
a a
J I
o
0)
a>
>
fl
a
_2
J ^ H -< H CO M
<
-
S
>. S
*^
^
o3
G
f3
P.
O
J3
IE
be
CI
o
(T.
CO
LA SALLE STATION, L. S. & M. S. AND C. R. L & P. RAILROADS, CHICAGO, ILL. Frost & Granger, Architects; E. C. & R. M. Shankland, Engineers. Steel Frame Showing Method of Attaching Angle-Iron Shelf to Spandrel Beam. This Occurs at Each Floor Line, and Supports the Brick Walls. Note the Cast-Iron Supports in Window Mulllons to Stiffen the Window Opening. Sometimes these are Made of Steel. They are Fastened to the Floor Beams at Top and Bottom.
STEEL CONSTRUCTION
of
209
required to give the specified bevel should be given. Fig. 198 shows a beam girder bearing a shelf angle for the support of wind This joists, or a terra cotta arch of different depth from the beam.
requires an additional line of dimensions, giving the rivet spacing and the length and position of angles. The maximum rivet pitch Where this angle interferes with of six inches is generally used.
beam
connection holes or separator bolts, as in Fig. 198, it has to be cut, and in such cases the rivet pitch must be figured out to agree with the measurements fixing the connection holes or separators.
At the top or bottom of a sheet, such general directions as apply work as a whole are given, as "Rivets, f in. diam. except noted". "Open holes yg in. diam., except as noted". "Paint, one
to the
coat Superior graphite". The student should carefully study all the dimensions in connection with the cuts, and should thoroughly understand these and
the problems before starting on the subject of detailing from a plan. Note at each side of a beam sketch, are figures preceded by a plus
or minus sign.
beam
or column
member
to
which
it
These
complete detailing of the beam, but they are of great assistance in checking the drawings, as they show just how much is to be added to or substracted from the measurements on the setting plan to give
the length of piece as detailed.
PROBLEMS.
1.
Practice
making freehand
shown on the
Make the letters in each details, both capitals and small letters. word of uniform size, also practice making letters of different sizes. This is important as it is often necessary on shop drawings to put
a note on a part of the drawing where space is very limited, and the Make a copy of the alphabet (capitals and writing must be small. small letters) and a copy of the numerals; also print the following in
three sizes:
One
|
size to
in.
in. for
in.
high.
210
STEEL CONSTRUCTION
Slope Donnwara Inches pt SidewalU Beams Flush on Top with Giraer N9I of Center Line'
=
'
"
Fmr
Floob
Setting
Fig. 599.
Plan
STEEL CONSTKUCTION
211
*iw-
212
STEEL CONSTRUCTION
2. Make a shop drawing of a 6-in. I-beam, 6 ft. long, with two holes for f-in. rivets in top flange at each end, and Ij in. from the Also make holes for |-in. rivets spaced 6 in. apart in the ends. middle of the web for the full length. The end holes should be 3 in.
is
rivet holes,
and
therefore, as
no other work
is
drawing
beam, with the rivet on the same, and the spacing of the rivets shown by holes located dimension lines, as indicated in Fig. 196.
will consist only of the outlines of the
3.
Given a beam.
20-in., 65-lb.
I-beam 22
6
in.
ft
long,
framed
into a 20-in.,
80-lb. I
The
20-in., 65-lb.
ft.
I-beam has a
with
its
15-in., 42-lb.
I-beam
for shear
for bearing.
Make
beam
in the
above
student should
now become
The
Fig. 199 shows such a plan upon which the information necessary to detail the different members. information given on such a plan is taken from the various
general plans of the building. This framing is designed for a terra cotta arch except the portion having 6-in. beams which is under a sidewalk. These beams, therefore, are on a pitch indicated by the
is
The
at the right-hand
end
is
copes on a level with this girder. Note is vertical while the beams pitch, the framing angles have to set on a slope with reference to the axis of the 6-in. beam, which slope is given always by a triangle of measframe, to indicate that
also that as the
it
web
of this girder
urements, one side of which is 12 in., and the other side inches or Never use decimals for this slope on the details as the fractions.
men
at the
STEEL CONSTRUCTION
sixteenth.
213
a plan it is well to give the slope in decimals, for if over or under a sixteenth, in a long slope some error it is a fraction might result in calculating the difference in grades unless the exact
decimal was used.
On
The length of these beams is fixed by the measurement from the center of the girder to the face of the wall and the bearing of the beam on the wall. This bearing is generally 8 in. or more. The allowable
in Part I, and by computing the pressures on masonry are given reaction on the wall, the proper bearing to give can be determined.
sizes of
should be used in such cases where possible. in., The connection holes for beam No, 5 are on a pitch with refer-
but
this
ence to the axis of the beam, since the webs of beams No. 7 and No. 8
set vertically.
The tie rod holes are dimensioned on the detail but not on the plan.
These holes are
The
for
the details. rarely spaced on the plan, but must be on measurements are such as to follow what is indicated by scale on
and avoid any other holes or connections such as connections 7. Tie rod holes should be shown in groups of two, even one rod bolts to the beam, as in the case of channel No. 2. if only This channel reFie;. 201 shows the detail of channel No. 9. ceives the ends of the terra cotta arch along the back and so it is
the plan
beam No.
of the necessary to rivet an angle on the bottom for the skewback arch to rest upon. Note that this stops a little short of each end in
order to clear the connection angle at one end and the faces of the If the connection angle did not interfere, it would wall at the other.
be well to run
in.
this as far as the flange of No. 15, and cut it to give, Note the connection holes at clearance from this flange. say I the left-hand end for a 9-in. channel have a standard connection.
WTiere the
this of
beam
or channel
if
is set
is
carried up,
the wall
already
in, it
would be neces-
sary to use
to the
an angle on one side only. There is 1 in. from the center of the holes
edge of the 3
connection angles for upper inside of the 16-in. channel and clearance these beams come on the
3-in. angles.
The
is
on the back
to the
is all
that
required here.
If the to
back
would have
214
STEEL CONSTRUCTION
-t^
^^'^SH
>
i
1
^1*
^
^ ^
^^
"^
^c
r +
Fig. 201.
STEEL CONSTRUCTIOy
215
216
STEEL CONSTRUCTION
Fig;.
one end, and at the other end comes on a Hntel at such a beam cannot be framed to the lintel, and owing to the small depth of the lintel, it is not possible to put a shelf angle
No. 9
at
on
to
receive the
is
end of the
9-in.
beam.
The most
rivet
practicable
way, therefore,
will
beam and
bear directly on the top of the lintel beams. in order to contain sufficient generally either a 6-in. leg or a 5-in. leg
rivets to take the reaction of the
beam
at this end.
the cut being small as regards the depth of beam, there is sufficient web area along the inside edge of these angles to provide for the shear.
If the
one,
might not have been the case. The shear angles would then extend back to the uncut portion of the beam far enough
larger, this
number
in the portion over the bearing In general, this construction which is shown by Fig. 136, in area. Part II, should be followed. The holes in the horizontal legs of these angles must be spaced to agree with the holes in the flanges of the
of rivets
would be required
lintel
Note that |-in. rivets are the the standard gauge in the flanges. maximum which can be used in the flange of a 7-in. beam, and that the holes for tie rods are not in the center of the beam. The position of
different size
beams
centers of
all.
lintel
beams
to
which beam
No. 11 connects.
the
The
table
standard spacing for always be followed. In this case the beams are spread more so as to bring the flanges nearer to the outside faces of the wall which rests
on page 44, Cambria Handbook, gives double beams. These spacings cannot
upon them. Separators are always placed at ends over the bearings and at varying distances, center to center, as noted in Part II. Observe the difference in Fig. 204 shows the detail of No. 15.
details of
the steel
two ends; one coming on the cast iron column and one on column.
STEEL CONSTRUCTION
217
f\
<o
riL
r
TJ
/I
$ Q
CM
^
-iB-
<Me-
4M^
H
Fig. 203.
^0
218
STEEL CONSTRUCTION
colcfO
(0
a.
o
L.
STEEL CONSTRUCTION
As
the
219
beam
it
is
is
a 12-in. terra
cotta arch,
is
bottoms of the
girder,
9-in.
necessary to provide an angle on this side. The beams are 3 in. above the bottom of this 15-in.
and
if
the
first
hole would be 6j
15-in.
beam.
In order to get clearance between this hole and the upper edge of
shelf angle sufficient to drive the rivet,
and
is
bottom of the 12-in. upper beams, and the connection on the 9-in. beams raised ^ in. In this case, the Fig. 205 gives the detail of beam No. 12.
side of the outstanding leg flush with the
length of beam cannot be obtained directly from the framing plan, as the beam No. 1 is not perpendicular to beam No. 12. The difference in measurement of the ends of No. 1 from the wall line is 1 ft. 10 in.,
and the length parallel to this wall and square with beam No. 12 is 12 ft. 8 in. from the center of the column. As No. 12 is 4 ft. 2h in.
from the center of the column, the bevel from the column to No. 12
is
-^ X
12.67
4.21
22
in., '
The
on
8
in.,
14
ft.
10}
in.
The
at the other
end |
in.,
beam is 15 ft. 6f\ in. The girder No. 1 coming vuider the sidewalk is 4 in. lower than beam No. 12. This is not enough to get a shelf angle on the girder, or to get angles over the top of the girder, as in the case of beam
No.
11. It is necessary, therefore, to drop the connection on No. 12 and notch the beam over the top flange of No. 1. This notching is not figured on as reducing the required nimiber of rivets in the con-
stiff-
necessary to go within
;
bottom flange of No. 12 and the top flange of No. 1 thus encroaching somewhat on the fillet in each case. As the required
number
case,
of rivets
lines, as is generally
the
it is
shown.
The
connection
over
1 in.
specifies
is
to the foot,
customary
220
STEEL CONSTRUCTION
oo
--%f3 </.
3^1 ,f9 ^2 f
o
o
g:
+^1
.9
2:
-^o:
-I
o
d
Pi
PI^
^
-H^
N|>0
-I
=^"^
..9
TS
P5
Fig. 205.
STEEL CONSTRUCTION
221
%
jf
"1^
^_
I
.^
/^.
-V
^2 f^
i\ i\
w
iy
-^
J^ZfiS
^
<>-<>
4 H-+
^M>
-j;-y.r-//
K
il
.sy
<(
<
i
\l>
>
~K
Ik'
<4^
^ ^ I i^
Fig. 206.
222
STEEL CONSTRUCTION
STEEL CONSTRUCTION
223
standing legs must, of course, be used, as would be required for a double-angle connection, and more rivets must be used through the
web, as these are in single shear instead of bearing or double shear. In the case of the beams shown, seven rivets are all that are necessarv,
although the standard connection requires eight. In such a connection as girder No. 2 to girder No.
sary to use bolts, as there is
neces-
1, it is
no way of
riveting.
3, rivets
might be used
'
No3
;:,
:i&--1
^;^>^<2/e^
6-/6\ Or /J
NoS
6'-/6'-r
No./O
to
6-/6"/,
S/r/j
A/o/^
Or
/3
.i
M^
N?^
AW.g
*H
i*fj
/Vo//
^)^
/VaJS
ti.
ia-6'
/2-6'
/Wo
ia-6'
/vo./d:\
ifi
/-V
7 ^
/vo
/e
.^'
^
lis.
No.6
38-0
/VoJ3,
A^O/Z
v^'
e-20''dO'ls
-#/
m
-l
Nol
3
6rofes gn^en
GrZ3
Pl/j/v
of tjcams
ifc/off fj'nish^cf
Fig. 208.
by separating the two beams forming each girder and sliding the framing of each outside bay over on the wall far enough to get in
between the beams of girders to hold the rivets. After all the beams had been riveted up, the whole frame could then be moved back into
position,
expensive, as
and the girders bolted up. Such an operation would be it would require considerable extra moving of the beams.
If the
connection was very heavy or the greatest possible number of bolts In this barely sufficient for the load, turned bolts should be used.
224
STEEL CONSTKUCTION
Co
(0
CO
>< <3
2
Si
tn
<v fl
"3)
las d
<c J
fl
S3
O O
+j
fl
c3
0}
03
si
o:
'd'
a o
Oh
^
o
a o
O 3
-a
bo
j3
ti
ca
01
d o
SI c <D
s>
a
-<
*-
o a
r-t
d o
01
J
"J
o ^
d
en
n.2
d" o -
3 ^ di ca 2 H H <: o
OS
o a
a
d o
wH
-<
d o
s
C5 ^
=^ a>
rJ
pL.
5.S
so
tn
s>
t-t
b
d
STEEL CONSTRUCTION
case, the holes should be
225
of the rivet,
so as to
punched j^g^ in. smaller than the diameter and then reamed to a diameter yV ^^- larger than the rivet remove all ragged edges; the bolts would be turned down to a
true diameter, the exact size of holes, for their whole length. This girder receives Fig. 198 shows the detail of girder No. 1.
a terra cotta arch on each side and as the girder beams are deeper than the floor beams, angles must be used to receive the arch. These
angles have to be cut to clear the connection angles on the beams framing in, however. The separators must be spaced so as not to
interfere with the rivets in the shelf angles.
student should carefully study every detail shown in the preceding cuts, and should thoroughly understand every feature of
The
note,
pearing in them. He should work ments given by the details so that he will understand these and
just
for all the special features apout for himself all the measure-
know
how
PROBLEMS.
1.
Make
a shop detail of a
10-in.,
25-lb.
beam, 12
ft.
long,
resting 8 in. on a brick wall at each end and having holes for anchors at each end, and holes for tie rods in the center.
2.
Make
ft.
long,
beam
flush
on bottom
at
an
18-in., 55-lb.
beam
1 in.
12-in.
beam
below the top at the other end. The 8-in., 18-lb. beams with standard
between girders.
3.
in.
Make
a shop detail of a
9-in., 21-lb.
beam with a 4 X
|-
angle riveted to the beam the full length. This angle to be placed with the horizontal leg down and as near the bottom of the 9-in. beam as possible, and the 4-in. leg to be out. The beam rests on a wall
in. at
it is
13
ft.
in.
between
walls.
8,
4.
Make
shown
in
Fig. 199.
5. 6. 7.
a detail of channel No. 17 in Fig. 199. a detail of channel No. 10 in Fig. 199.
details covering the 5 to 8-in.
17-in.
in Fig. 208.
226
STEEL CONSTRUCTION
COLUMN DETAILS.
There are
five
main
L The
2. 3.
4.
5.
The shaft or the line members composing the cohunn. The cap or top of the cohimn. The connections for other members to the column. The bill of material required to make up the completed
column
detail is of necessity
column.
A
detail
appear so confused as to be unintelligible. If the student will bear in mind, however, these five features and take
at first
and may
each by itself, it will soon become clear. Details of Base. The character of the base or foot of the
it
rests.
on a cast iron ribbed base, or a plain the duty of the designer and not of the
draftsman
to
Fig. 224 shows a detail of a foot of a column resting on a cast The base is always designed so as to take the load iron ribbed base. of the column by direct bearing between the line members and the
top of the base, and the angles which are riveted to the column are intended simply to hold it in position in the base.
If
is
above would generally be used, because in this case the load would be light and the plate thick enough to withstand the upward pressure
without spreading the foot of the column.
culated in the
projection of the plate beyond the shaft is exposed to bending just as the plate under a beam is where it projects beyond the flange.
II,
See Part
page 9G.
The
base plate is used, this is generally riveted to the column and the load then must be spread out beyond the lines of the shaft by vertical plates or angles, called shear plates or angles, so
If a steel
moment.
The
size
and shape of
this plate are determined by the area required to properly distribute the load on the masonry and the direction in which the foot can be
and angles.
The
STEEL CONSTKUCTION
227
thickness of the plate is determined by the same formula as before used for cast iron and bearing plates; generally it is | or 1 in. thick. The projection is the distance beyond the edge of the shear plate,
or the outstanding leg of the shear angle. The number of rivets between the column and the shear plate or angle is determined by considering the area exposed to bending,
as the outer edges of the base plate and of the shear plate. being uniformly distributed, the pressure per square inch
The
is
load
the total
load divided by the total area of the base plate, and the load on rivets in the shear plate, therefore, is this unit pressure multiplied by the area over which the shear plate distributes it, as above stated.
The
may
be considered as distributed by
the plate. It is generally not necessary to use more than six rivets in one line for connection of shear plates, and some system of plates and
members on
shear angles should be used so as not to exceed this number, or if this is not possible, a cast iron ribbed base, or a smaller steel plate
bearing on steel beams should be used. The exact number of rivets determined as above may be decreased somewhat if this exceeds six, as
the plate, even if not supported by the angles or shear plate, is capable of taking some of the load before bending would result. Judgment
determines largely
If the
how much
is
column
consideration can be given to this factor. an upper section, and rests on the top of another
is
is
shown
section.
in Fig. 214.
foot should
Where a
enough to bear over all the line members. Where the column below is of greater dimension, the fillers must be shipped bolted to the
foot of the column.
Cap
Details.
These are
will
of
shown
in Figs.
They
Usu-
extends far enough up to take three lines of rivets. The ends of the columns are always faced to true plates at right angles with the axis of the column, and so the splice plate is not
228
STEEL CONSTRUCTION
In arranging the holes in the cap, it is necessary to consider the section which comes above so as to space these holes to conform
feasible in the foot of the upper section. This other be of smaller dimensions, and it may then be necessary section may to space the holes in the lower section closer, so as to make it possible
to
what may be
to rivet
up without
Shaft Details.
This consists
and bracket
angles and connection holes, or other special connections, and in spacing the rivets so as to conform to these connections, and not to
exceed the
maximum
or
minimum
distance.
The
fixed,
it
rivets in shelves
position of
and brackets having been spaced, and the these on the shaft from the top and bottom having been
spaces as possible,
the shaft.
Six inches
is
only remains to divide the space into as many equal rivet and put the odd spaces near the top or bottom of
the
maximum
pitch
allowed, and
in. thick,
if
the metal
than f
the
maximum
of
minimum pitch which can be used. Illustrations of Column Details. In making column
the
the views are
de-
tails,
not
complete views,
is
regarded
as
mechanical
drawings.
The
essential feature
of necessity show as many details, it is important to omit what not necessary. For instance, a column which is made up of four angles and a web plate should show, to be complete, the dotted lines It adds to the indicating the legs of the angles riveted to the web.
must
is
showing a view of the flange, it will add to the flange. clearness to omit showing the connection angles which rivet to the
Similarly, in
web and
what
is
back
of the flange
by dotted
lines.
web
view,
it is
generally necessary to
in special cases,
show
one
elevation only of the web is given. Fig. 210 gives the detail of the cast iron
The foot of setting plan in Fig. 199. cast iron plate and sets into a ring on this plate to prevent lateral movement. There are a variety of details for holding the foot of
STEEL CONSTRUCTION
229
//
f-C.l
COLUMN
LIfiE
THIS
8'D//1M -/'shell
M^QK'y.
Section" No. I
E/1CE30TH ENDS
'ig.
210.
230
STEEL CONSTRUCTION
column
in place,
the
but
this is
The
rela-
bottom of the base plate to the finished floor line should be given to enable the plate to be set at the proper grade. always Connection of beams to columns is by a shelf under the beam
tion of the
to the
web
to hold the
beam
in position.
in.
The
tendency of the
beam when
it
on the outer
The
or f
in.
thick.
The
bracket should
of course be
wide enough
beam.
The
This
and
under
it
rib in general
beveled at an
The accompanythe
ing
table
gives
thicknesses
which are
cases.
The
back
to
lugs
are
braced by ribs
off.
to vhe
column shaft so as
at
SizeofBean?
The
columns may be f
to
or more,
up
is
in. in
some
sizes
of columns, | or
in.
sufficient.
The
holes in the
flange
without interfering with the shaft ^r, J ^ Dimensions of Brackets and T Lugs.
T^.
.
4.
to
beam
is
not a complete shop detail This for column No. 2 in Fig. 199. but shows one of the steps in the complete detailing of a column
generally the first step; namely, the drawing of connections, "locating the same on the shaft and spacing rivets in the connections.
is
which
STEEL CONSTRUCTION
231
COLUMN NO2
Showing Connect/'ons
fer-
/TEM
for Floor
deama
232
STEEL CONSTRUCTION
/-^
4tk5toqyCols
4C0L5. LIKE TH/5
M/^2K "5d'no5.4-7Inc/.
fill
Open Holes ji
Paint-One Coat
Fig. 212.
STEEL CONSTRUCTION
Note that the spacing
is
233
and
in the shelf angles the holes are located plan are also located by measurement in this
cap and
any back of the column angles, or between outside faces of angles. After the column is riveted up, other measurements can be adjusted to the over-all measurements between holes; this measurement is
to
variation in the
The cap
it
In
the
many
webs
cases
beam between
of
two
cap angles; for this reason, cap angles be shipped bolted on. Cap angles on the on the web should always to be bolted on. AVliere there flange, in many cases, do not require are flange plates, the rivets must either be flattened or the beam Where the spacing cut short to allow clearance for the rivet heads.
between the
is
sufficient to allow
the flange of the beam to be lowered between them, the cap angles could be bolted on and the rivets would not then need to be flattened.
The draftsman
often be modified in
should constantly have clearly in mind what is be erected. The details must
in w^hich
it is
The outstanding legs of shear angles under the brackets are here shown riveted together. As previously stated, many details are made with only one shear angle, and where two are used they are not always riveted together. For ordinary loads it is not essential
them together, but is better construction and should always be done where the loads are very considerable. Fig. 212 shows the detail of a column composed of two angles, back to back, and Fig. 213 gives the bill of material. The only
to rivet
framed
beams over the top. Tf a beam was column parallel with the axis of the
two adjacent
legs, a connection of a plate riveted to these angles with shelf angles riveted to this plate similar to what is shown for the head, could have been used. The student should study care-
fully the bill of material of this column, and thoroughly understand each item and the notes regarding the shop work to be done.
234
STEEL CONSTRUCTION
Fig.
back
to
back
Table V, Part I, gives the distance of channels, in order that the radius of gyration shall
be equal about each axis. In a box column the distance back to back of channels, should never be less than this. The Carnegie
in general be followed. the flange plates on this section are not as thick as those on
ofMaferial
for
4 Columns
STEEL CONSTRUCTION
channels of columns.
235
Some
are used,
it
is
to
back
of channel the
sections,
it
same throughout
If this
upper brings the load of this section on to the horizontal splice plate between the sections. The distance between the cap and shelf angles is generally I in. more than the depth of the
in the
beam,
The
rivets
shelf
angles are flattened here, as with one beam in position there would not be space to lower the other beam between the rivet heads.
Fig. 215 gives the bill of material for these
box columns.
Fig.
216 show^s the framing of the beams coming on columns No. 1 and No. 2. detailed In Fig. 217. This column has a heavy steel base riveted to it. The load on the section is 265,000 pounds and it will be seen therefore that the rivets in the shear plates are amply sufficient for the portion of the load coming upon them. The plate riveted to the web increases the bearing area of the foot of the column
connection and in such cases where shear angles are used over a shelf angle involving the use of a filler, below the shelf
angle and back of the shear angles, as shown by the details of this column, the student should note the difference between a tight and
a loose
filler.
Fillers
and
are loose
fillers.
them
individually to the
filler
main members.
filler
through such a
rivets to take
it
subject to bending
if
value.
They
value of rivets directly connecting the main members. Filler is a filler as the two rivets through the angles on the axis tight regards of the column. tight filler has provision by additional rivets for
amount
holes
of stress
from
itself to
the
main member
as
it
The open
the footing
such
shown
well,
in special cases;
it is
any
23b
STEEL CONSTRUCTION
B/l/ o/"
Maten'a/
for ^ Co/umns
im
STEEL CONSTRUCTION
In the connection for floor beams
it
237
will
beam comes
side.
in
12-in.
beam on
the other
cap
In this to provide for riveting without interference on either side. case it is impossible to get the upper holes in cap more than f in.
of
than IJ
which
it is
undesirable to do.
to
fill
It is
filler
B B
The
why
The
are countersunk
on the
fa" side so as
to avoid a filler
and
The
10-in.
of the
column
at
one
a connection
If the load
com-
A/^/zfi^rf/
angle,
would be better
/9x/5
_
to
j
^.
run
shear plate across both angles of the flange, both to ^ provide for the
this
.
Fig. 222.
bending on the rivets and also to distribute the load more uniformly with respect to the axis of the column. There are no standard details for eccentric and special framings.
and endeavor
this
to get as simple
The
section
one has
5-in. angles,
ing in splice plates has to be on a special gauge and this place is beveled to give a neater appearance when the two sections are riveted
together.
Fig. 218 gives the bill of material.
Fig. 219 gives the detail of an angle over an opening resting in a wall at one end and framing to a beam at the other. The holes
in the horizontal leg are for securing the this angle has on one end it framing
As
only
238
STEEL CONSTRUCTION
flllPii/ets^'
fill
le
corvfY.
0'-5'Lff
"O
>
^>^:^i
?i
Z^'
^>-t
il iL
a -a
3- 6J'
7-ef
63pcrces &>/'-?'' 7-0'
_^
ik;
Y Y
/6'x^'xf/zLiHe This
7- 8s
Lonp
o.a.
Fig. 219.
/'-4'
//'
,/'
z'-^-
I-CIB/^SELIKE THIS
/YI/^2K forCOLNo.1
Fig. 221.
STEEL CONSTRUCTION
239
^
Fig. 220o
^ ^
240
STEEL CONSTRUCTION
Fig. 220 gives the detail of a spandrel girder
indicated by the length of the 8-in. At the opposite end the wall is only a This channel covering; for the column and is carried on the column. the block surrounding it, which in turn supports the mass supports of stone above; the course below is hung by anchors, to the 8-in. chanis
nel.
The channel
detailed
is
are
riveted to the
beam.
floor
The
is
connection
beams framed
11 in. there
sufficient
room
to drive
Note the
the two
"Ship Unassembled".
are not bolted together for shipment. 221 gives the detail of a cast iron base for a plate and angle Fig. column having a 12-in. web. The outlines of the members of the
beams
column shaft should be carried down by similar outlines in the cast In this case the box of the base is H-shaped and the iron base. The thickcenters correspond to the centers of the shaft members.
ness of this box under the
column must be
whole load of the column without exceeding the safe compressive strength of cast iron. The size of the base depends upon the area
required to distribute the load on the footing. The purpose of the ribs and base is to resist the tendency to break, due to this uniformly
load on the footing. Failure would generally occur the bending action of the portion of the base projecting through beyond the box. The moment on this may be figured as for a beam
distributed
fixed at
one end and free at the other and loaded uniformly with the
load per unit of bearing surface. Taking one rib and the base half
fixed end, similar to Fig. 222.
way on each
next rib would give a section at the box, which may be taken as the Calculate then the position of the
neutral axis
this axis.
and
figure the
moment
between the
Having determined the bending moment for the width ribs, the fiber stress in tension and compression can be
< z z u
;2
'^
X
0-
"^
d Z
fd
i" a,
H^ CC 5
C/3
S)
.,
':*
STEEL CONSTRUCTION
found by the formulas used
in calculation of l)eams.
241
= --
where
the bending moment in inch pounds, ]) the distance from the neutral axis to the extreme fiber, and I the amount of inertia.
is
A section
must
of course
it
may
be
It is necessary to modify this to come within the reqiuirements. calculate the stresses at the most unfavorable secnecessary also to
tion,
and
is
sufficient
Different
sections
different sections of
the arrangement of
columns require, as previously stated, box under the column, and this would affect the ribs more or less. These ribs in general
of
should be at an angle of 45 or 60 degrees. In some cases lower bases can be used, but these are of course subject to greater bending strains.
PROBLEHS.
1.
Given a
12-in,, Sl^-lb.
beam framed
to a
column
at
each end,
being 12 ft. 2\ in. The beam has two I-beams framed on one side and opposite these in each case is a 12-in., 31-lb. I-beam. The distance from center of con]\Iake nections to the face of the column at each end is 3 ft. of in.
the distance between faces
7-in., 15-lb.
all beams being flush on top. In the above problem, if the 7-in. beams frame at the other end to a 12-in., 3H-lb. beam along a wall, both being flush on top.
and
both
it is
11
ft.
make shop
details covering
7-in.
3.
beams.
15-in., 33-lb.
Given a
end, the distance being 16 ft. 5J in. between faces, and the channel having a 3^ X 2J X j-in. angle on the back side, with the long leg vertical and If in. from the bottom. 10-in., 25-lb. beam frames
flush with
ft.
4^
in.
Make
detail of above.
Fig.
II,
223
of the
This
is
Each
flange
is
double
has two systems of lattice bars. In many cases such columns have only one system across each flange; in such cases the
laced, that
is, it
242
STEEL CONSTRUCTION
c^^l
Fig. 225.
STEEL CONSTRUCTION
243
bars on one flange would cross those on the opposite flange; just as if one system shown by Fig. 186 was on one flange and tlie other
on the other
flange.
'yr3 iz-rj
Nojlfaeyjf'i
UPiS
I3''i'
iv/th
Grac/es gii^en
first floor fo
ore c//sfante3
B'C/e
of finished
unaer
of beams
Fig. 226.
This column has a bracket for a crane track girder with a diaphragm bracing the crane girder to the column. The roof column,
as sho\\Ti by Fig. 186,
is
down
V>
s^,oi-
V
"S
j-W^
2fhl2i^
J-//'
^
6-/0
4A6l5fxf_
2Liji'plsMf
HE
%
SfcfC,
^
J-//
5-11
deisms K'us/j
^
Basement Framing
Fig. 227.
On doffom
between the channels, as the web runs at right angles to the web of
the channels.
plate
if
It is
possible.
always better to avoid re-entrant angles in a In a case like this where a bracket plate comes into
is
244
STEEL CONSTRUCTION
flanges above this point, it is better to make this a .separate plate. If this plate is necessary for the effective area of the column the joint
/t2T2S
2fP ^'1
<
/2'JJ/S*
/^7s/y
^
a-O'
-f
f^7f
4AQSxi'
6'-o'
_f/eroo!s
\
/Z'J/5'I-
-y
/^I4cf
a-//
A'f/.
/Z-40-/
<?-//
/^TJ/J\
+
,
/2T3/.5'
/2TJ/S*
/Weipf/2H'
2Coi^ft/i/4xf
Beams
Flusl^
On Bdllom
4AQ(3^W
2Coyfl^y/4Jr-J
JTic
-fooa
/-j/5-r
^-
/^rso
A:'^
^1
/2-50--f-
S'-4^'
2-m2S*
%
/l//deomso/v
First Floor
Framing
Fig, 228.
.
./W^d/>f/2H'
ry^4Z'6Jr3M--//^/2i^'-/-'r^^
Secf/b/7
i^ /7oor /ra/T^//^
A-A
shelf angles
yf\
I
IS.
9-2?/*
-3.'-Jx
.8"^
^ ^
^
'
8:73*
-J}J>ri^
I'SdnCknters
'
%h.
^^
l'7o')Ctnte'-s
t 6i-
-/I// i>03/7!s
o/v
/7r/s/? or?
fop-
Fig. 232.
The
all
STEEL CONSTRUCTION
Fig.
245
four angles with channels across the flange angles, the flanges being
turned
in.
column comes makes it necessary to turn the flanges in; this also allows the column to set flush with the Then again, inside face of the wall and gives a smooth surface. this gives good connection for the cranes girder bracket and for
ness 01 the wall in which this
the
wind
strut below, at
and O.
The
column; a seat over the main column members for the girder. Fig. 225 gives a detail of the wind strut which frames between the cohnnns.
In columns of the type shown in Fig. 224, the dimensions must
top of this column receives a heavy floor girder and another the latter column is made of a smaller web so as to provide
be such as to give room between the flanges of channels, and between the flanges and web, to rivet up the different members. For light l)uilding construction columns are sometimes made of
hollow iron pipe
fitted
with a cast iron cap and base. The dimenand water pipe, as manu-
Iron Co., will be found on page 344, Cambria Handbook. Fig. 234 gives a diagram giving the of wrought iron pipe in compression" according to the "strength formula
Tube and
10750 - 399
-t
r
in
which
L=
r
Along the
left
under "thousands of pounds" find 25 {i.e. 25 thousands), and then find the length ( = 15 feet) along bottom line of the diagram. Fol-
low the
it
through 25 thousands, and the nearest inclined line above that point will give the diameter of the pipe to be used. In this case a 5-in.
diameter will be required.
246
STEEL CONSTRUCTION
Strength ofWrotfron Pipe In Compression J0750- 399 j;
44
STEEL CONSTRUCTION
247
for use
Pitch
I'ti
engt/)
or
49-3
172.6
Span
or
Distance Height
Load
on
Roor
In
between Trusses
to or Eaves Roof
Roor
Jolh
be or
I
Weighti^b.)per5q.
Cotufn
Too t or-
Remarks
Trav Crane inhatf
tile
Z Spar\)
98-5
16-5
/9-9 26-3
Cor.
buddinQ 6
ee-0
18-9
ta-o
30-
227 22? 3 72
J.
JJ.87
84-0 4-S-O
20-0
35-
16.00
1.57 3.15
40-0
18-0
50-0
4Z-0
12-6
30 40
30
70 343 1.68
5.01 5.58
trav.
Crane
ir?
half
14.4-0
'
iie
building ib Tan.
..
Cor/ran
15.65
OrdinariT
18-0
1.57
145 2.83
55
21-0
Brick
332
4.81
9.69
19-6
12-0
16-'4i
67 2.65 0.67
0.80
8 80
5.32
ant) A.
RR
125-
S8-0
OrieJpar
40<
12-7
1600-lbjiribot. cfi-
4.52
Cor- 1
6 J'' 8-0"
Orc/inary Export
196-9
8Z'-0'
3 0;
Plans
Furnishea^
4 05
3.43
0.86
2 08
mi
3 00 11.80
59-1
40-10 11-3
Brick
Brick cur
3.78 1.59
a.BO
12.40
56-0 29-0
IhM
25-0
6"
40 Ih tain inolis
Fig.
248
STEEL CONSTRUCTION
%H
STEEL CONSTRUCTION
PROBLEMS.
249
Fio".
is all
the informa-
members.
Make
a detail of
assuming that the bottom of the cohunn rests on a ft. below the top of the 15-in. beam No. 9, and that the column is arranged to receive another column of the same size, the being 1 ft. 6 in. above the top of the 15-in. beam.
column No.
cast iron
4,
web base 12
joint
2. 3.
all
Make Make
beams
in Fig. 208.
a schedule of
tie
rods and of
Suppose that
columns had a
12-in.,
31i-lb.
beam
beam, and a 9-in. instead of the 12-in. beam, and that all beams were flush on top and the other features the same as shown in Fig. 210.
Make
column shown in 6. Given a portion of a framing plan as shown in Make shop details of (a) beam No. 1 resting on the column,
Make
bill
beam
No.
2,
and
in
(c)
4.
7.
shown
Given a beam box girder framed between two columns as !Make a shop detail of this girder using a uniform Fig. 227.
Given a lintel composed of two 10-in., 15-lb. channels 8. framed between two columns, the channels being placed with the to back, and 14 ft. 8 in. between the faces flanges turned in, 10 in. back
of columns.
9.
]\Iake a complete shop detail and o!-der for all parts. Given a pit under an elevator to be framed with 3 3-in.,
6.6-lb.
tile.
These Ts
I-beams
at
to the
bottom
The distance from the top of the beams INIake a shop detail of the Ts is 6 in.
of the Ts.
10.
Given a portion of a framing plan as shown in Fig. 228. beams No, 1 and 2 which are framed between
columns.
11 12,
In the above plan make detail covering beams, No. 4 and 5. Given a 15-in,, 42-lb. beam framed between the webs of
ft.
two columns, 20
in.
250
STEEL CONSTRUCTION
and the center
a
of one
column
is 1
ft.
in. off
webs.
12-ft.,
in. thick.
from the center of one cokunn, the tops being flush. There Make shop detail. are also holes for two lines of f-in. tie rods.
2
ft. 1 in.
STEEL CONSTRUCTION
PART
and Web.
IV
RIVETED GIRDERS
Riveted girders are made up of and bottom members which are top termed, respectively, the fop and bottom flanges; and one or more vertical plates (b), called the web-plate, connecting the top and bottom
Functions of Flanges
(a)
the
flanges.
Girders of one web-plate are called single-web girders; of two plates, double-web girders; of three plates, triple-web girders. Figs.
240, 241,
and 242
function of the flanges is to take the compression and tensile stresses developed in the outer fibers by the beam action. The function of the
The
web
is
to unite these
ir
JL
Fig. 240.
r
L
Fig. 241. Fig. 242.
J
;
shear.
distinct.
are considered to be distributed over the whole cross-section just as in a rectangular wooden beam and this stress varies uniformly from the
neutral axis,
rolled
beam,
therefore,
it
is
proportioned by using the the required moment of inertia. not a homegeneous section; the
is
flanges are separate from the web, except as they are united to it at intervals by rivets. For this reason the stress in the extreme fibers on
the compression
and tension
sides
is
252
STEEL CONSTRUCTION
renter of gravity of the flange, and the flanges are considered as taking all the compression and tension stress.
caused by the vertical loads acting on the girders are considered as resisted,
therefore, by
and
their
tension
stresses,
<;
compression
is
whose arm
Cenfer
Bottorh
Hange
Fig. 243.
Center of Gratify
Top
r/an ge
is
M, and
-j-
Ifi
is
the bending
= Allowable Stress per square inch = Allowable Stress per square inch in = Area
in compression,
and
if
tension; then
F
-J-
fc
-J-
F=
Area required
ft
STEEL CONSTRUCTION
The
values of
fc
253
and
/^
tlie
These are generally specified in each case. girders are used. usual values for different classes of construction are as follows:
The
ALLOWABLE VALUES
For Buildings:
jt
(tension)
jc
= 15,000 pounds per square inch, net area. = 12,000 (compression) pounds per square inch, gross
duced
for ratio of
area, re-
js
(shearing stress)
jc
= =
13,000 pounds per square inch, net area. 11,000 pounds per square inch, gross area, reduced for ratio of
length to width of flange.
inch, net area.
js
jc
= = =
8,000 pounds per square inch, gross area, rerluced for ratio of length to width of flange.
js
8,000 pounds per square inch net area. practice regarding the reduction of allowable compression stress varies somewhat; but the following formula is a conservative
The
u
/
1+
where
/
/,;
5,000
W^
;
W
ally
= Fiber stress to be used in compression; = Specified fiber stress unreduced = Length of unsupported flange (in inches) = Width of flange (in inches).
of the
In ordinary construction, the fact that the two flanges are generunnecessary in many instances reduced compression-fiber stress. If the unsupported length of top flange is long, however, so as to make the section determined for bottom flange insufficient, then both flanges should be made
it
made
same
section
makes
to consider this
the
same
is
When
ance
as that required by the compression value. the girder is short, and the web-plate is not spliced, allowsometimes made for the portion of the compression and tension
254
STEEL CONSTRUCTION
carry.
deductino; rivet-holes
is
In dohig this, the net area of the web considered concentrated at the centers of
as reducing the required area of the flanges
and
= thickness of web, and h^ by an amount equal to ^ t h^, in which t = depth. When this assumption is made, therefore, the required
.
is
F - it h^, in which /
is
for the
bottom
a considerable saving in the templet and shop work if both flanges are made alike the extra weight in one flange which may be added, will often be more than offset by the saving in shop work.
There
is
a very general practice, therefore, to make both flanges alike in section, determining this by whichever flange requires to be the
It is
larger.
It will
re-
Where
there are no conditions limiting this depth to certain values, it is desirable, therefore, to fix it so as to give the most economical section.
For a uniformly distributed load, this depth is generally from to Sometimes several approximations of this depth of the span. Y^ can be made, and the corresponding areas determined; and then, by
I,
computing the weights of flanges and web-plates most economical section can be chosen.
so determined, the
In a great many cases, especially in building construction, the economical depth cannot be used, because of conditions fixing this
depth with relation to other portions of the construction. In other cases, certain sections of plates and angles must be used in order to
obtain quick delivery; and accordingly, the depth must be fixed to harmonize with these sections.
As before
web
is
The
the loading which will produce maximum shear is not necessarily the same as that which causes the maximum bending moment.
In highway and railway girders, this loading is always different. In building construction it is very often different, because certain beams may frame into the girder over the support and these beams
must be considered
in
ILL.
Walls of Terra-Cotta.
Completed in
Year.
1903,
Cost,
STEEL CONSTRUCTION
255
sidered in determining the bending moment. Again, a girder may a wall, and a portion of this wall may come directly over the end carry
supports of the girder. This portion will materially increase the shear while perhaps not affecting the bending moment. The general statement of loads to be considered in determining the shear where all loads are fixed in position, is to include all loads
which
of
directly or indirectly
for these loads. (The determination moving loads, will be treated under "Bridge Engineering)." Sometimes the shear at one end is greater than at the other, in which case the section is fixed by the requirements at the end having
web shear
for
greatest shear.
Having determined
area of
in
therefore, the
maximum
web
S
is
7=1^^ Js
Maximum
web;
shear;
which S =
fg
= Allowable
The
assumed as f the gross area. Crippling of Web, and Use of Stiffeners. The value of /^ to be used depends on the clear distance between the adjacent edges of the top and bottom flange angles, and upon whether or not stiffener angles
net area
is
are to be used.
The
web
causes compression
forces acting at angles of 45 degrees with the axis of the girder, in the
manner indicated by
Fig. 245.
The web,
therefore,
The
a long column. allowable shearing stress must therefore be reduced by a formula similar to the column formula, which may be taken as
,
Is
_ -
12,000
^3
^^
1+
in
distance between flanges; and t = thickness of web. Either the web must be made thick enough not to exceed this allowable stress on a length 1,414 c? c, which is the length on a 45-degree
which d
1,500^2
line
this
unsupported
length must be reduced by using stiffeners so spaced as to cut this 45degree length down to limits which will conform to the allowable shear-
_^
256
Fig. 245.
STEEL CONSTRUCTION
web which
it
is
desired to use.
inch
used.
nesses,
is
a matter of
webs
with
would be
or without
used,
stiffeners, as
might
be
required.
j^.
yf[\\ Yte
seen from
the above consideration, that, where the shear varies from the end
wards the
web
constant.
is
the shear has reduced to the point where the area of web sufficient to resist buckling on a length of 1.414 d c, then the stiffeners
When
may
be omitted.
stiffeners is
shown
diagram
will
be
illus-
trated
by a problem.
Suppose the shear at the end of a girder is 100,000 pounds; and the clear distance between flange angles is 22 inches, and the web which it is desired to use is 30 inches by f inch. The gross area of web is
then 11,25 square inches, and the shear per square inch of gross area is 8,900 pounds. Following up the vertical side of the diagram until the
corresponding to 8,900 is found, then following this line until it meets the line of a f-inch web, and then looking under this intersection to the lower horizontal line, it is found that stiffeners must be
line
was desired
to find
what thickness
of
web was
necessary in
258
STEEL CONSTRUCTION
order not to require stiffeners, the flange angles being 22 inches apart in the clear, this would be determined as follows
:
Follow up the vertical line corresponding to 22 inches as given at the bottom of the diagram, until this line meets the line corresponding to such a thickness of web that the gross area is sufficient to bring the
shearing stress within the limit by the horizontal line at this intersection of web-line and vertical through 22.
The area
found to be the 2-inch web. 15 square inches, and this gives -^-inch a shearing stress per square inch of 6,675 pounds. The allowable stress as given by the diagram is 7,400 pounds; but the y'^j-inch web found to give a shearing stress of 7,640 pounds, whereas the allowable
In
this case the nearest intersection is
of
a 30-inch by
web
is
web with
is
only 6,600
pounds.
It
to use a f-inch
web with
stiffeners,
than a ^-inch web without stiffeners. Another use of stiffeners is to stiffen the web at concentrated
loads.
is
and they are bearings of the girder. generally placed so that the outstanding legs will come nearly over Sometimes the edge of the bearing plate, as illustrated by Fig. 247.
Stiffeners are always used here,
STEEL CONSTRUCTION
the column.
girders,
230
masonry
should be used to
stiffen
the
web
against this
Stiffeners over
bearings should be fitted to both the top and bottom flange angles. Stiffeners at loads on the top flange need be fitted only to the top flange
angles.
Stiffeners used simply to prevent buckling from the shear, need Sometimes stiffeners used for this latter not be fitted to either flange. are not carried over the flange angles, but stop clear so as to purpose
It is better as indicated by Fig. 247. these angles over the practice, and more generally followed, to carry flange angles, as shown by Fig. 248.
fillers,
PROBLEMS
Determine by the method previously described the bottom section of a girder 28 inches deep between centers of gravity of flange flanges, and having a bending moment of 3,500,000 inch-pounds. The flange is to be proportioned to carry the whole bending moment.
Use
In the above problem, if the top flange is unsupported laterfeet, determine the section of top flange required, using the formula given for reducing allowable compression stress.
ally for
20
feet long between centers of bearings, and a uniformly distributed load of 2,000 pounds per linear foot. carrying Assume a web 36 inches deep and 34 inches between centers of gravity
3.
Given a girder 35
of flanges.
allowance for the portion of bending moment carried by the web. 4. In the above girder, redesign bottom section on the basis that
the
web
5.
is
it
ment.
6.
Determine the thickness of web required in above girder. If the girder was 40 feet long, 42 inches deep, and loaded with
4,000 pounds per linear foot, determine the thickness of web if no Assume flange angles are 6 inches by 6 stiffeners are to be used. inches by ^ inch.
7.
in
used with
Solution.
and determine spacing of stiffeners required. In this case the shear at end is 80,000 pounds. From
it
will
260
STEEL CONSTRUCTION
web from ^^ inch up could be used. Where stiffeners are used to prevent buckhng of web, it is more economical to use a j^^inch web than a |-inch. If the girder was 60 inches deep, probably it
of
by 42-inch web.
is
6,150 pounds.
the diagram it is seen that a y\-inch web with this stress per square inch requires stiffeners about 16^ inches back to backo This then determines the space of first stifi^ener from those over the
From
bearing plate. Assume two spaces the same as this, and then determine shear at point say 3 feet 6 inches from the end bearing. This is found to be 80,000 - (4,000 X 3.5) = 66,000 pounds. The stress here
is
this is
about 5,075 pounds per square inch of web. seen to require stiffeners 20 inches apart.
From
the diagram,
spaces at 20 inches, and calculate shear, which is found to be 52,600 pounds. This gives a fiber stress of 4,050 pounds per square inch of
web, and requires stiffeners 24 inches apart. Take three spaces at this distance, and calculate shear, which is found at this point to be
28,600.
This gives a
is
stress of 2,200
of web.
From
-yg-inch web,
found to be 36 inches.
is
30
and
web
is
strong
by angles. If it is desired to see whether or not two spaces at 24 inches, instead of three as above taken, would have been sufficient, the shear at
this point
can be calculated.
This
is
2,800 pounds per square inch of web. This is seen to require stiffeners 31 inches apart. This is greater than the distance between flange
angles,
ever,
last stiffener
could be omitted.
How-
it is
where
it
better to carry the stiffeners a little beyond the actual point the diagram would indicate that they could be dropped; so that
would be
The
better to use the last stiffener, as originally determined. spacing of stiffeners at each end of girder is of course made the
is
uniformly distribvited.
Stiffeners for concentrated loads
Size of StiffenerSo
and
for reac-
have
STEEL CONSTRUCTION
calculated, but are
261
made
x 3 x | inch or 4 x 3 x f inch. When the flanges, the outstanding leg should be made
either 3
large
If nearly out to the edge of the flange angle. 6 by 6, the stifFener would be perhaps 5 by 3^. the flange angle Cutting Off Flange Plate. In heavy girders the flanges are made
enough
to
come
is
is
required;
more
will
the
moment determining
to point,
it
from point
is
will
plates should
girder
moment
is
maximum
at the
varies toward the ends as the offsets to a parconvenient way, therefore, to determine for such a case
and
where to stop the different plates, is to lay off to scale the span, and on this axis construct a parabola, making the ordinate at the center
represent the required area, from the formula jr
A.
convenient
method
of constructing the parabola will be to lay off the offsets, which are determined at different points by the formula
Pi- / "^'^T
From
this
plates can be
at a distance
of the
diagram, the point at which an area equal to one of the dropped off, will be found by drawing a horizontal line
equal to the area the same scale as
down
plate at
Where this
A
line of
the parabola,
added
at
enough
Usually
load
to
this will
be used to develop in single shear the stress in the be about 1 foot 6 inches at each end.
plate
Another method of determining where to drop off plates when the is uniformly distributed, is to use the formula
262
STEEL CONSTRUCTION
to point
in
is
Aj
at center,
and
p; L
When
=
Span.
the loads are concentrated, and the
moment does
not vary
uniformly from point to point, the only way is to calculate the moment at different points, and proportion the flange and at these points in the
same manner
as at the center.
PROBLEMS
Given a girder 50 feet long, having a flange section of two Construct a parabola 6 x 4 x ^, and 2 cover-plates 10 x | inch. angles an axis, and determine the distances between the on this length as
1.
points where from diagram each cover-plate could be left off. In above girder, determine actual length of cover-plates re2.
quired by using the formula for cutting off plates. 3. Given a girder 40 feet long between centers of bearing, loaded with 120,000 pounds concentrated at four points equally distant.
section,
and length
of cover-plates.
Max M. = 30,000 X 8 X 3 X 12 = 8,640,000 inchSolution. pounds. Assume web 36 inches deep, and effective depth as 34 inches then flange stress = 254,000 pounds. This, at 15,000 pounds' fiber
;
254,000
_
stress, requires
iOjUUU
In
could be chosen.
ment
a great many sections the student must use his own judgproblems as to just what shapes to use in order to make up the section.
this, as in all calculations of girders,
In
all
Take
2 angles 6 x 6 x f = 7.22 = 9.00 2 plates 14 X f
16.22
Note that
the hole
are used.
is
in deducting area of rivet-holes from bottom flange, considered 1 inch in diameter, even though f-inch rivets
If smaller rivets
were used,
this
STEEL CONSTRUCTION
From
263
the manner in which this girder is loaded, it will be seen which the plate can be left off will be near the con-
Omitting both plates will leave a net area of 7.28 = square inches; this corresponds to a flange stress of 7.28 X 15,000 109,200 pounds; and to a bending moment, assuming the same effectcentrated loads.
The
= 3,712,800 inch-pounds. depth as at the center, of 109,200 X 34 reaction is 60,000 pounds; and it is therefore seen that the point corresponding to this moment is between the reaction and the first
ive
Its position is
load.
found as
'
'
61.88 inches
= 5
feet 1|
inches.
If this first plate is carried 1 foot
its
becomes 32 feet 7h inches. At the point where the second plate is dropped, the net area is 12.10 square inches. This corresponds to a flange stress of 12.10 X 15,000 = 181,500 pounds; and to a bending moment of 181,500 X 34
total length
= 6,160,000 inch-pounds.
is
60,000
5,760,000 inch-pounds. The moment between this load and the next load increases by an amount equal to 60,000 30,000, multiplied by the distance from the
12
load.
will
That
is,
at a point
moment
have increased (60,000-30,000) X x X 12 inch-pounds. The bending moment which the angles and one cover-plate can The mdment at first carry was found to be 6,160,000 inch-pounds.
load
is
400.000
is required. distance from this
= allowable
second cover
The
first
it
will
be
necessary to
cover-plate,
found, therefore, to be
400 ,000
30,000
"
12
^^^^^^^
As
this is so
better to
add a
near the point at which the load is applied, it would be little more than 1 foot 6 inches to this distance, in order
a
it
little
was previously determined. These plates might be as 26 feet long and 34 feet long, respectively.
264
STEEL CONSTRUCTION
Spacing of Flange Rivets.
The purpose
flange
tion
is
There
is
a definite rela-
between the horizontal shear and the vertical shear at a given S formula s = j- in which point, which is expressed by the
S = Total
Q=
I
moment
and
girder;
the moment of inertia of the whole section of the girder about its neutral axis.
Having determined the horizontal shear per linear inch, the spacing becomes the value of one rivet divided by this horizontal unit shear, or
s
through flange angles and cover-plates, the is taken as the statical moment same formula applies, except that of the cover-plates only about the neutral axis.
For the
vertical rivets
is not the one generally followed in not generally necessary to space the rivets spacing rivets, It is quite a common so nearly to the exact theoretical distance.
The above
exact
method
it is
because
custom
horizontal shear
to space these horizontal flange rivets by assuming that the is equal to the vertical shear at the section divided
by the distance between the centers of gravity of the flanges. This gives spaces somewhat less than would be required by the formula
above.
The vertical rivets through cover-plates are made to alternate with the horizontal rivets; and In general, If there are sufficient horiIn doubtzontal rivets, this method will give sufficient vertical rivets.
ful cases, the exact
rivets about every two or three feet, or, in long girders, at intervals somewhat greater. This involves, of course, the determination of the shear at each point where
It Is
a change
In pitch
Is
made.
The minimum
distance, therefore,
fact
distance in a straight line between rivets, is three if f-Inch rivets are used, the minimum
2J inches.
This
is
shown by
Fig. 250.
This
In
many
STEEL CONSTRUCTION
some
265
cases the horizontal shear determining the pitch of rivets is so great that the distance between rivets becomes less than three times the diameter of the rivet. The flange stress might make it possible
to use perhaps
enough
e
3d
Fig. 250. Fig. 251.
still
however, it becomes necessary to use an a 6-inch leg so as to use two lines of rivets. In such a angle having case the horizontal distance between center lines of rivets may be IJ
to take the shear,
inches,
and
2J inches.
PROBLEMS
Determine the pitch at end of girder having a reaction of 1. 60,000 pounds, with web-plate 30 inches deep and f inch thick.
Assume
effective
?^ =
is
5,060; there-
'
Here
r^
3,400
linear inch;
and
Vj'
1.49 or 1^ inches.
it
This makes
rivet lines is
necessary to use an angle deep enough to give two a 5-inch or a 6-inch leg. If the pitch between
2\ inches, and horizontally between rivets 1^ inches, then the actual distance between rivets is about 2|^| inches, which is more
than three times the diameter of the
rivet.
266
STEEL CONSTRUCTION
is
loaded directly, as by a heavy wall, it becomes necessary to calculate the rivets for direct shear as well as horizontal shear. The
of
a girder
combined
stress on the rivet must not exceed its value, and therefore a somewhat less than that determined for horizontal shear above spacing must be used. This can best be illustrated by a problem.
Given a girder having a web-plate 3G inches by | inch, with an end reaction of 75,000 pounds, and loaded directly on top flange
3.
~
stress
= 2,206 =
horizontal
2.25
inches; then
on
rivet;
= 250 =
250
2.25
= 560 =
is
rivet.
These
forces act
on the
by
Fig. 252.
The
resultant, therefore,
the square root of the sum of the squares of these two forces, and equals 4,994. As the value of the rivet is 5,060, this is
about the nearest even pitch which could be used for these combined
Fig. 252.
stresses.
is
straight distance between rivets which can be used 6 inches, or sixteen times the thickness of the thinnest metal riveted.
The maximum
For a flange having -j^-inch angles, therefore, 5 inches would be the maximum pitch; or, if a |-inch cover-plate were used, 4 inches would
be the
maximum in rivets through these cover-plates. Vertical spacing of rivets in stiffeners does not generally require For end stiffeners there should be at least sufficient to calculation.
all
take up
is
generally
made 2h
or 3 inches.
Flange Splices.
In long girders
and
cover-plates.
made
in
two or more
parts
and
spliced.
full
provided in the splice, regardless of whether the splice of maximum flange stress or not; it preferably should not
be so located.
Angles are used on either side of the flange angles, with the corner
STEEL CONSTRUCTION
rounded
to
fit
207
same
and having the accurately the fillet of the flange angle, gross or net area as these angles. 253 shows the splice of the top flange of a plate girder. Note by cover-angles and
also
by
cover-plates.
In flange splices, provision should be made as far as possible to splice each leg of the angles directly and with sufficient rivets to provide
l"
l"
l"
<
/"/"/"/"
< >|<
l"
/"
l"
"
> c
>
/^-f
/-^O
i
(p C)
I
<^^,l"
o-
.Cp
CD
Cp
M>
-$-
ets
6"^3s"^i"-e'-/s" /a
cut to 5''<dfr/t
Fig. 253.
for the proportional part of the stress carried by this leg. these should, plates form part of the section of the flange,
If coverif
possible,
be spliced at a point where one of the cover-plates is not required for sectional area, and then this cover-plate should be carried far enough
beyond the
over the splice would be required, to make up the required area. When the shop work has to be very exact and reliable, a planed
joint
sometimes used to take a portion of the stress by direct comIn such cases the cover angltia pression between the abutting ends.
is
268
STEEL CONSTRUCTION
may be
of slightly less area.
It is preferable,
when
possible, however, to
joint.
on the planed
The number
provide for the full capacity of the flange angles without exceeding the value of a rivet. If one portion of the splice is hand-riveted, the values
Web Splices.
that the
If the girder
have
carries part of the flange stress, then the web splice sufficient rivets to provide for the shear. If the web only
web
were
considered as helping to carry the stress due to bending moment, then the splice would have to have sufficient rivets to resist this portion of
A It spa. (^3''
m
-o-
r ,1" pC ,r,i
i^'^i
Alt spQ.
-
(g> ,3'
-^
^ <^ ^
:^
!^
v^
-^ -^
i^
<>
<>
^^ ^
^1
5
e
n^
<>+(> <>
/i
<0
/i
a
i> ^>
i> <>
a
^>
55^
(T)
-^
iH<^
^
cp
<>
c)
C)ic)
Fig. 254.
c)
<>
^
lines
the bending moment carried by the web. of rivets each side of the splice are used,
In such a case,
if
two
will
shear and the bending moment also. such a splice as illustrated in Fig. 254, whether the intention
vide for bending
and these
rivets are
to pro-
moment
or not.
STEEL CONSTRUCTION
The splice plates
at a point
269
should have a net area equal to or a little greater If possible, the splice should be located
fully stressed, so that they
can help
to splice the
PROBLEMS
1.
As an
of rivets, the following problem will be worked out Take the girder given in the problem illustrating the cuttlng-off
of flange plate.
This girder 40 feet long has a web-plate 36 inches by of two angles 6 x C x |- inch. f inch; and section of flange at end consists 10 feet from end section, are two angles 6 x 6 x | inch, and At
point 2 plates 14 X f inch.
Determine
pounds.
first
is
60,000
The formula
SQ
The
first
step
is
As there are no cover-plates, this and is 1.64 inches. The web is 36 inches; but in
all girders where flange plates are the depth back to back of angles is ^ or ^ inch more than the used, depth of web, in order to allow for any variation in the depth of plate.
In
this case
it
will
Q
I
= 2 = 4
4
X X X
4.36
16.49
= =
143.8
61.6
4,740.
1,458.
15.39
4.36
yVX
X X
16.49^ =
36^
6,259.6
'
_ ~
.,'
60,000
143.8
"
^'^^^
6,259.6
Pitch
-l,o7o
3.69 inches.
this
Something
or 3 inches.
less
than
probably 2f
270
STEEL CONSTRUCTION
we have
to
To determine the pitch at point 10 feet from end, calculate the neutral axis of the flange as follows
:
Angles 2
4.36
10.5
X X
=
2.39
.38
= =
^
24^9
20.9
24.9
19.22
1.3 inches
to neutral
axis.
Q
2
19.22
1=4
X
19.22
X X X
17.58
15.39
= = = =
338
61.6
11,870.
17.58
tVXIxS
1,458
13,389.6
30,000
338 757
13,390
Pitch of rivets
'
75/
= 6.68
inches.
The maximum pitch is as stated 6 inches. At this point the actual pitch would be made somewhat less say, 5h inches.
As a comparison with
it
will
be well to note
J-0
S-O"
5-0"
'5-0-
5-0
^e-
5-0-
30-0
Clear
Fig. 255.
the pitch as determined by the approximate method, using the distance between centers of gravity of flanges. At the ends, we have
60,000
33
Pitch
1,820
5,060
1,820
2.78 inches.
be seen that this approximate method gives some closer than the more exact formula. pitch 2. Given a girder 30 inches by y\ inch, 30i inches back to back of
It will
o u X u
>-*
<<
< S o u
CUi
>-
H ^
Off
Z
''S
Prt
o o >< u a u o o
ca _]
5x
c5
4^
CO
D n u u
b.
STEEL CONSTRUCTION
271
flange angles. The flange section is made up of two angles 4 x 4 x f The end shear is 42,000 pounds. Determine the pitch of rivets inch.
by the approximate method. 3. Given a girder 42 feet long, loaded with a uniformly distributed load of 7,000 pounds per linear foot. If the web is 42 inches by
y\ inch, and the flange section at the end is made up of two angles 6 X 6 X ^ inch, and 1 plate 14 x ^ inch, and distance back to back of angles is 42 J inches, (a) determine the pitch of horizontal rivets
through web; (6) determine the pitch of vertical rivets through flange Give two solutions of (a) and (6), using the exact formula and plates.
the approximate
of flanges.
of gravity
Answers
(a) If
(6)
1|| inches by the exact method. 3j inches by the approximate method. 3 1 inches by the exact method.
Note that where pitch of vertical rivets through cover-plates is determined by the approximate method, they are simply ascumed as If there is only one line of alternating with the horizontal rivets.
horizontal rivets through flange angle and web, and one line of vertical rivets, then, by the approximate method, the vertical rivets through
cover-plates would come centrally in the space between the horizontal If there are two lines of horizontal rivets, and one line of rivets.
vertical, the vertical rivets
would
still
in this
way
6 inches, or sixteen times the thickness of plate. If this were the case, then the vertical rivets would be made to center over each line of hori-
The same practice as regards vertical rivets would be followed in case both horizontal and vertical legs had two lines of
zontal rivets.
The formula for ejcact determination of rivet pitch shows that rivets. the above approximate methods are within the limits which would be determined if the exact method was used.
Shop
Details of Girders.
Fig. 256
is
It will
one-half the girder. Where the girder is exactly symmetrical about the center line, it would be a waste of time to draw up both halves.
In such cases
it is
sufficient to
mark
272
STEEL CONSTRUCTION
In some ing so that it will be clear that the other half is the same. cases where there is only a slight difference, as at the ends between the two halves, it is still unnecessary to detail more than half the girder;
in
is
different should
be
added.
This girder
rests
end
stiffeners are
on a brick wall at each end; and therefore the placed over the outer edge of bearing plate, as shown.
and the intermediate stiffeners are to when the main pier lines come down, and to stiffen
beam
loads.
A girder such as
In
this
room
many
In such case,
cases, even the loading on the girder might not be given. it would have to be calculated from the general plans
I
'
5-i
5-ef ^
/A
5-^i
5 -2s
5'-i'
Girder Section
e PI'S
Va
/e">'i
Uniform load on whole length 300'^ per //near root. 6-0" Clear
Fig. 257.
showing amount and distribution of floor and wall loads. If the loads had been uniformly distributed, details might have been made by
determining the capacity of the girder, as noted below. The first point to be determined is the size of the bearing plate. The reaction is 65,000 pounds; and, allowing a safe bearing on the
stone template of 25 tons per square foot, this requires about 1.30 plate 12 by 16 inches, therefore, will be sufficient. square feet.
Applying the formula given on page 97 of Part II, the required thickness is found to be .26 inch; a steel plate | inch thick is used here,
although ^-inch plate might have been used. The size of the bed-plate having been fixed, the spacing of all The end ones are fixed the stiffeners is the next thing to determine.
at 12 inches
back
to back.
As
the piers
of the
STEEL CONSTRUCTION
girder,
if it
273
will
be
sufficient to use
one
each
was very heavy or over 3 feet, it would be well to use pier; two under each pier. The measurements given in the diagram (Fig.
the pier
257), therefore, fix the other
into the shear
stiff eners.
if
It is
on the web
to see
on
this ac-
count.
inch
web and
Referring to the diagram (Fig. 246), it is found that for a f18 inches between edges of flange angles, the allowable
web
is
6,800 pounds.
The
actual shear
is
=
3
is
stiff-
11,000 pounds
less.
Looking now
s
we
= 65,000 =
28
2,320
Some
engineers use the distance between pitch lines of flange double pitch lines, the mean between the two,
instead of using distance between centers of gravity for determining In this case the result would be: the approximate shear.
i<f
= 65,000 = -^.
is
The
bearing value
may be
taken
at 5,060; the
It is
end
pitch, thereiore,
is
5)060 ^
1.92 inches.
for this
little
loads being concentrated, the shear is practically constant first stiftener and the only other point to consider to space from each stiffener so as to conform to the standard gauge
,
The
and
to
keep
this
where previously
The
back being 5 feet 2| inches, and the standard gauge in one case 2 inches and in the other If inches, the distance center to center of pitch
lines in stiffener is
inch,
and better
it
5 feet 6j inches. It is well to leave not less than 1 J inches, from the back of a stiffener to first rivet so
will just allow for
that
40
spaces at 1^ inches.
274
STEEL CONSTRUCTION
The
shear just to the right of the
first stifFener
is
'_
1,010 pounds.
The
is
1,250
pounds per inch. If we assume a pitch of 3 inches, this brings 3,750 pounds on each rivet, and the diagram of stress would be as illustrated in Fig. 252, the
resultant stress being about 4,850 pounds. pitch of 3 inches could therefore have been used and need not have been continued much
beyond the pier lines. In order to keep the pitch constant, however, and be somewhat under the required pitch, 2| inches was used. Similarly,
way
is
made
The actual required pitch through flange plates would be found much less than shown, since there are four lines of rivets instead of
two as
commonly the case in girders of this length. In order to the shop work, however, they are detailed the same spacing. simplify It is well to note that in such cases the rivet through flange plate on the gauge line nearest to the vertical leg of flange angle, comes opposite
is
the vertical rivet in flange line farthest from the horizontal leg.
is
This
room
for riveting,
and
also because
it
distributes
the rivets
more uniformly.
flange spacing is made the same as top, and differs only in having the rivets through bearing plates countersimk, with open holes for anchor bolts.
The bottom
The
bill
of columns.
detail of a
is
two-web
girder.
one of a continuous
girders.
The
right-hand end
is
and the
street
open holes
front.
shown are
on the other
girder rested on steel columns, and the arrangement of the line members of the columns determined the spacing and arrangeof the
The
ment
end
stiff eners
on the
girder.
Fig.
The column section coming under right-hand end is shown by 259. The stiifeners at the extreme left end are simply for con-
STEEL CONSTRUCTION
this one.
275
The
The bottom plates were made 1 inch larger than the top plates for the purpose of securing the ornamental fascia. In the calculation of the rivets of a two-web girder, the shear is
be divided equally on the two webs and therefore each line is calculated as before
assumed
to
PS"
is
one-half
the total.
It
S3 V^E^ E^Hft
plate must, of course, be made the The length of the full length of the girder.
One
5j
other plate
scribed,
is
determined
as
at
previously de-
each end
suffi-
Fig. cient to get rivets equal to one-third the capacity In this case, the net area of the plate being of the plate.
259.
about 8.2
is
is
it is possible to have on the outside of the web, as the only way inside flange angles only angles could be riveted would be by working a man from the end in between the webs. This is ordinarily impossible on account of the
such designs. This girder is in Fig. 260 gives the detail of a three-web girder. the street front of a modern steel-framed office building, and spans
main
the large store fronts which are made possible by stopping one of the lines of columns on top of this girder. The girder rests on col-
each end, as shown by Fig. 261, and is symmetrical with It will be noted from respect to the center line. Fig. 261 that the column cariying the end of this girder is practically made up of two
umns
at
their flanges.
This construction
permits the heavy girder to get a bearing directly over the column a direct line the axis of the column section shaft, arid continues
this
floor
column carrying these upper sections. beams, which frame into the bottom
which should be
flange as illustrated in Fig. 262. There are some points of a practical nature
STEEL CONSTRUCTION
noted on this
detail.
277
tical difficulties to
In a heavy girder of three webs, there are pracbe met with in riveting. These must be considered
and provided
for in
making the
details.
The
(1)
steps in assembling this girder would be: Rivet up the central portion, consisting of
web and
four
angles.
(2)
Rivet the top and bottom flange plates to this central porRivet up each side portion, consisting of web-plate and two
angles.
(4)
Rivet each side section to the flange plates, which have preis
viously been riveted to the central portion. It will be noted that the position of stiffeners
somewhat different
nO'
l2'-3i.5-l\
[Q-Q
Parr 5ecT/onai
:ie\/ation
of Girder
i3
Sectional Plan
of Girder
ooooooooooooo o o o o ooooooooo
oooon_jgoi Ooooo
1
Fig. 262.
-t /r
ie-3/^-I
from what has previously been described. The stiffeners A and B at the end are placed so as to come down directly over the line members
of the
column below.
The
stiffeners
C and
are placed so as to
278
STEEL CONSTRUCTION
come over the shear plate on the column. B and are also so placed that they can be riveted together and thus form a plate stifFener between the three webs. To rivet up B and D, it is necessary to rivet to the side webs and angles C before them together first ; then rivet
these side
central web.
to the central
web.
The
girder,
arranged to come
under the
and
The
what
members column resting on the top flange of also to serve as plate stiffeners for the webs. method of procedure for riveting up these stiffeners is someof the
different
In case of the
end ones.
In
this case,
and
would be riveted together, and then B riveted to the central web before the side webs are assembled. In order to rivet H and G to the side webs, it is necessary to pro-
web as shown, so that these rivets can be held on the back side while being driven up after the side webs are assembled.
vide a hand hole in each side
webs depends
are applied.
In three-web girders the distribution of the shear over tlie three to a considerable degree on the way in which the loads
It is generally
web
takes the
larger proportion, sometimes as much as f and the side webs take the remainder equally. These webs should always be stiffened so as
to distribute
all
loads as
much
as possible over
all
three webs.
The
make an
assumption as regards this distribution; and this should be indicated on the diagram. Practically the pitch in all three webs and flange
angles would be made the same, this being determined so as to provide for the maximum shear according to the assumption as regards disThe actual number of rivets may vary in the different portribution.
tions,
may
shown
in Fig. 260.
The
beams
to girder
made
special
because of the awkward relation of beams to girder flanges, which relation could not be changed; only a single angle could be used for
the connection
if
this
was
to be riveted on,
and
this
had
to
be shipped
would have been possible to have a double-angle connection by using an intermediate plate and two side plates; but this would have added to the expense of erection,
riveted to girder rather than
beam.
It
STEEL CONSTRUCTION
and
sufficient rivets for the reaction
It will
279
flattened in the
elevation,
some
bottom flange to clear the flange of beams; also, in the rivets are shown countersunk to clear the angle con-
nection.
are
left off,
Rivets are also shown countersunk where the cover-plates because there is not room to extend the plate beyond the
rivet.
last rivet
countersinking or flattening rivets to avoid stiffeners or ends of flange plates, are to be avoided wherever possible, as they are objectionable
and expensive. They can generally be avoided by changing the rivet spacing somewhat at such points. In the case shown in Fig. 260, the
girder is such a heavy one, and the rivet spacing so close, that it was better to countersink rather than have the wide spacing otherwise
necessary.
holes for riveting angles to the main in Fig. 261. This practice is objectionable
for light girders, as previously noted in Part II, and where it is possible to properly brace the girder and column connection in any other way.
be
In the case of a heavy girder such as this, where the deflection would slight, it^is not so objectionable, especially if these rivets are not
driven until after the columns are carried up and the dead weight of construction is put upon the girder.
The
bill
mentioned.
Fig. 263 shows a single web-plate girder which carries the wall section over an entrance doorway, and also a column line on its cantilever end.
center lines of the supporting column shown on the plan of bottom flange. girder in its relation to the stonework, and the same to the girder.
The
above, are
The
bers,
stiffeners
A, E,
are similarly arranged with respect to the column above carried on the end of the girder. It will be noted that this girder is not sym-
and
metrical about
girder
is
its
shown.
loading at
web
greatly to
280
STEEL CONSTRUCTION
provide for the shear. For this reason a |-inch plate is riveted on each side over the flange angles and carried to a point beyond the cen-
/lng!es
Fig. 264.
ter of
column bearing where the area of the web alone is sufficient This end being the point of maximum moment, also, is
the reason for the increased flange area here. Floor beams frame to this girder in the same relation as in the case of the three-web girder shown in Fig. 260; but as this is only a As single web, the connection angles can be riveted to the beam.
the
beam must be
tates a filler
cut to clear the bottom flange angle, this necessibetween the web and the connection angles on beam.
riveted
members
occui on a
better to give a separate section for the details of riveting girder, of these members. The end view, and sections A, B, C, and D, show
the details for these brackets supporting the stonework, and show the various details necessary to conform to the position and spacing of stiffeners on the girder.
each set of
In a girder loaded as this is, there should be sufficient area in stiffeners coming under the column above and over the
.0.:J
282
STEEL CONSTRUCTION
supporting column, to provide for the shear; and these stiffeners should be fitted to top and bottom flanges.
PROBLEMS
Make
a complete shop detail, at a scale of f inch to
1
foot, of
single-web plate girder 30 feet long clear span, resting on a brick wall at each end and carrying a load of 60 tons distributed as shown in Fig.
255
web-plate is 30 inches by f inch; both flanges have the and each is made up of two angles 5 x 3 j x ^ inch (long leg horizontal), and two cover-plates 12 inches by -^^ inch. A 15-inch 42-pound beam frames to the girder on each side in the position indi-
The
same
section,
cated by loads. The top of the beams is 1| inches below the back The beams are to rest on suitable shelf angles, of the flange angles.
with shear angles beneath, and have side connection angles riveted through web of girder to brace them laterally. Determine proper number of rivets and character of these connections. Determine
of stiffeners required.
Use
in addition stiffeners
center line.
Fig. 277
shows a
This
is
At other times the information may be given only by the general drawings, in which case the loads and measurements would have to be obtained from them. It will be noted that the same general method of detailing and
dimensioning
first;
is
followed in
all cases.
The
these lines should always intersect at the panel points; and the strain lines of the members over a point of support should intersect
The
be theoreticallv
the center of gravity lines of the members; it is more common practice, however, to use the pitch lines of the angles as the strain lines, as these
lines
confusion
are
do not vary materially from the center of gravity lines, and much is thus saved. In heavy trusses, however, where the chords
of side plates
made up
and
should be the center of gravity lines, as the difference between these lines and the pitch line of the angle would be considerable.
,.0-0/
9un -'3JU30
CO
bi
284
STEEL CONSTRUCTION
Many
times the position of one or more panel points will be fixed features of construction such as a monitor or a hanger for
fixed, there
by some
the chord must be materially increased point, if possible, as otherwise to provide for the bending strains produced by the load acting between
panel points.
panel points being fixed, and the strain lines drawn, the lines showing the size and shape of each member are drawn. Completeness of Measurements. In dimensioning a detail the
all
The
lay out and fix all the members and connections, and should remember that information must be given to enable the templet maker to go through the same operations.
There should be measurements center to center of each panel point along each member. These are calculated, never scaled. 2. There should be a line of measurements along each member
1.
panel points along the top and bottom chords and the vertical or inclined end
4.
over-all
bers.
5.
the
all
first
There should be a measurement from the end of each piece to rivet or hole, and each piece should have its size and over-
length specified,
6.
Each
sloping
triangle of
sixteenths.
7.
its slope indicated by a 12 inches and the other side inches and
Each
fix
tate assembling.
(2), it is often necessary to or large-scale layout drawn very accurately so as to make a full-sized be able to scale closely the distance from panel point to first rivet,
To
and
to
fit
closely.
After the
hole
is
spaced 2| or 3 inches
of rivets
is
The number
of course
STEEL CONSTRUCTION
determined from the strain sheet and the value of the
are generally used, strains are very hea\7 and
rivets
285
rivet; |-inch
-^q-
or -inch.
Where
The measurements
full-sized layout. It
noted under
(5) will
layout is worse than useless unless it is very accurate, and therefore care should be taken to insure accuracy. Special Notes and Details. As regards the shop marks noted
under
(7),
each shop has a different practice. A convenient form, to call the top chord "T. C. 1," "T. C. 2," etc. the bottom
;
etc.;
the verticals
"V
1,"
"V
"D
1,"
"D
2," etc.
left
exact size and the cuts of the gusset plates are generally to the templet maker; they can be given, however, if it is desirable
The
to
do so, by adding the necessary measurements, which should be obtained from the full-sized layout of the joint.
Sometimes, in long trusses,
drawing of each joint, this larger drawing giving all the measurements of the connections as related to the panel point, and
the smaller-scale elevation giving the general measurements. Where it is not essential for appearance or for compactness of
on a bevel parallel to the abutting members, shown by some of the drawings, a square cut can be used and will somewhat simplify the shop work.
details to cut the angles
as
is
Gussets should always be cut as closely as possible, both for neatness in appearance and for saving in weight.
In detailing, always show gussets, where possible, of such shape that they can be cut from a rectangular plate, using one or more of the sides of the original plate, and shearing off only where necessary
for
compactness of
detail.
Compression members made of two angles should always be washer at intervals of two or three feet. In
it is good practice to follow this for all members' tension as well as compression, as it stiffens the truss against strains in shipment
in calculations,
and the
inconsiderable
286
STEEL CONSTRUCTION
Illustrations of
Shop
Details.
Fig.
and monitor
load.
show wood
the
connection of
purlin under
moncase
The
floor
in
this
rested directly
on the top
therefore
If 4 ^g9 Screws
-0[
:
Top Choraf
'of
chord,
which
Truss
com-
.33E.>BaiT
"10
HP.
necessary.
Note that
for
be considered, and the rivets taken at their single-shear value. Tie plates are used at intervals to stiffen the lower flanges of the channels
forming the top chord. Fig. 272 shows the strain sheet for another parallel-chord truss 74 feet long, center to center of bearings. This truss carries a roof
8X/0
H..
Pur//n
L(^g
ocrews^
-^zr
Fig. 270.
Fig. 271.
and
load assumed as 40 pounds live and 25 pounds dead per square foot, also carries in the bottom chord a ceiling load of 15 pounds per
square
foot.
The roof beams span from truss to wall, which is 26 feet. On account of the construction and the long span, the wood framing is not
considered as bracing the truss, which is therefore unsupported laterally except at the center where a steel strut is provided.
STEEL CONSTRUCTION
The manner
the
analytical
of
287
working out
trusses
will
method,
by be
given below.
In
all
statically
determined
in order
tions
equilibrium
1.
The
algebraic
sum
of the of all
point,
must be
zero.
If this
The
latter conditions
evidently
essential
for the
two con-
ditions are the only ones which would be used. If the truss is
mine
load
6-,9
6.
17
is
26.25
15
6.17
2,400.
Having determined
and
28S
STEEL CONSTRUCTION
noted them as indicated on the diagram, the only other external As the truss is symmetrically force to determine is the reaction. are equal, and each e(|ual to half the total load, loaded, the reactions
or 77,400 pounds. Suppose the top and bottom chords and the diagonal of this truss were to be cut through on the line AB, as shown in Fig. 272. It is
shown by the diagram, each side of this cut would push the portions of the top chord on the bottom chord on either against each other, and the portions of
evident that,
if
side
either side
would tend to pull apart, and the portions of the diagonal on would tend to pull apart. Unless there were some way of
transferring from one side to the other these forces tending to push It is therefore together and tear apart, the truss would not stand.
Fig. 273.
the reaction of the portion of the truss on one side of the section AB, acting upon the portion on the other side along the lines of the different
truss in equilibrium.
tion of the truss to the right of along the lines of the top and
is considered as taken away, and if, bottom chords and the diagonal, forces are applied of the same intensity as the forces which resulted from the reaction of the portion on the right and which held the truss in equilib-
AB
rium, then these forces can for the time being be considered as external forces, and the intensity of them will be such as to fulfill the
three conditions of equilibrium as regards the external forces. This condition is indicated in Fig. 273. It will be seen that these forces
acting along the lines of the members of the truss cut by the section are the actual stress in these members necessary to maintain the truss in equilibrium. The stresses produced in the members of a structure
STEEL CONSTRUCTION
289
in distinction
by the action of the loads, are called the "internal" or "inner" forces, from the "external" forces or "loads."
Any
section,
stresses to
be determined.
such as AB, cutting three members, j^ives three The top and bottom chord stresses are
determined by using the condition that the algebraic sum of the moments about any point is zero. For the top chord, the point chosen is the intersection of the bottom chord and the diagonal. The moment
of the stress in these
this point,
is
therefore zero,
and this leaves only the moment of the top chord stress, which must then be equal to the moment of the loads about this point. In a similar manner, taking moments about the intersection of the
top chord and the diagonal, leaves only the
chord stress to be determined, which must equal the ments of the loads about this point.
In Fig. 272 these top and bottom chord stresses are determined by taking sections through the truss at the left of each panel point. These top chord stresses will be worked out below.
Stress in ab:
77,400
X
X
6.17
6.1.7
6,450
ft. lbs.
= Moment
ment
to be balanced
by mo
Stress in ab
^^f^ = D.I O
64,700
Stress in
be:
77,400
12,900
X X
6.17
6.17
of be
X X
2 2
= + = = +
955,000 159,000
796,000
Stress in 6c
^^?^ = 6.7o
1,430,000 357,000
118,000
lbs,
Stress in ed:
77,400 12,900
6.17 6.17
X X
.
3
4.5
M oi
cd
= + = = +
,
1,073,000
^^ Stress
m
4
cd
= + irnnnniu
,
159,000
lbs.
Stress in dei
77,400
12,900
X X
6.17 6.17
X X
lloi de
Stress
= + = = +
1,910,000 637,000
1
273,000
188.500
lbs.
290
Stress in
STEEL CONSTRUCTION
ef:
77,400
12,900
5
12.5
= + = = +
=
2,390,000 995,0 00
1,395,000
C+ f Stress in ef
= + on^nnmu 207,000
,
lbs.
Stress in
fg:
77,400
12,900
X X
6.17 6.17
fg
18
Moi
= + = = + =
2,800,000 1,430,000
1,430,000
Stress in }g
^''^g^'^"^
it
= +
212,000
lbs.
will
" are designated +" causing right-handed "" (plus), and those causing left-handed rotation are designated (minus). Also note that the moment at any point consists of the rotation
of the reaction
moment
positive
which
moment and of the moment of the panel loads (including those over the end) which cause negative moment. As these panel loads are all equal, their moment can most easily be obtained by multiplying
panel load by the panel length and by the sum, of the number of panels detween the origin of moments and the loads. Take for exthis
ample the stress in cd; there is one full panel load distant one panel length, and a half-panel load distant two panel lengths; combined,
these equal one
in
panel load distant two panel lengths. As a check on the moment at the center, it is well to calculate
full
a different manner.
is
As
this
moment
the
sum
of the
this
can
of the reaction of each panel load, multiproduce. Therefore, plied by the distance from the reaction to the panel point.
it is
Or
the
sum
12,900
6.17
18
1,430,000 foot-pounds.
In a similar manner, the stresses in the bottom chord would be determined, taking moments about the top chord intersections with
the diagonals.
There
line
it
is
If a section
is
will
as
shown by
STEEL CONSTRUCTION
members necessary
ab and
to maintain equilibrium.
291
and are the only horizontal i] the structure, then these two must be equal in order to fulfill the con- 3Z50
are horizontal,
dition stated
upon
that
the
sum
of the
horizontal forces equals zero. This determines all the bottom chord
stresses
acting toward
truss
not
positive
\/Z400
^'S- 274.
is
ed removed,
sion.
The
determined by
If these
moment
produce right-hand rotation, then the stress in the member must produce left-hand rotation in order that the algebraic sum of the moments
shall
be zero.
moment
tive or act
always positive, the moment of the stress in the chord must be nega^ toward the portion not removed, and the stress is therefore
compression. In the case of the bottom chord, this stress must act in the opposite direction to the stress in the top chord, and is therefore tension.
Stress in Verticals.
This
is
the algebraic sum of the vertical forces must be zero. Taking a section similar to C D, the only vertical force, aside from the loads acting on the truss, is the stress in the vertical member cut. This stress,
therefore, equals the algebraic sum of the external forces on the left of this section, or the shear, and is opposite in direction or acts down-
removed the
;
stress therefore
compression.
'
Stress in ah
= 77,400 - 1,^00 = = 77,400- S.850= = 77,400 - 21,750 = cj " dk = - 34,050 = 77,400 " cl = - 47,550 = 77,400 '" fm = 77,400 - 60,450 = " = gn panel load
" "
6i
+ + + + + + +
292
STEEL CONSTRUCTION
This latter stress in cjn is obtained by taking the section around the panel point rj, thus cutting only the top chord and the vertical. If the section was taken any other way through this vertical, it would
cut a diagonal,
and
it
would be necessary
component known.
Stress
would be
similar to
in
This is determined by taking sections and determining the vertical component of the stress B, the diagonal. This vertical component must equal the algebraic
in
Diagonals.
sum
is
on the
left,
The
the
same
as the relation
vertical depth.
In
"
" "
"
this
component, between the length of the diawnal and the manner the stresses are worked out below:
Stress in ai
&y=
c/c
JZ
= =
"
" ew " /n
= = 1.35X 6,450=-
X 70,950 = - 96,000 X 58,050 = -78,500 1.35 X 45,150= -61,000 1.35 X 32,250= -43,700 1.35 X 19,350= -26,200
1.35
1.35
8,750
direction of stress in these diagonals will be understood from 273, which shows the vertical component acting in an opposite Fig. direction to the resultant external forces.
The
The
fiber stresses
15,000 lbs.; compression, 12,000 lbs., reduced by Gordon's formula. Both top and bottom chords are subjected to bending stresses
due
to the roof
and
ceiling joists,
The bendto
ing stresses
^.so
must be added
first
to
assume approximately
what
Siae P/ates
without exceeding the allowable stress reduced for unsupported length and for the bending stress.
section
assumed
moment
of inertia
must
be determined.
If these
STEEL CONSTRUCTION
section
293
process
step
is
illustrated below.
Top Chord.
Fig. 27.5 shows the assumed section of top chord. to determine the position of neutral axis.
The
first
1.00
77.50 8.20
86.70 86.70
-^
20.71
4.20
84.0
171.0 106.0
3.96
4.96
X X X
3.18 2
=8.0
32.
2.54-=
410.0
Radius of gyration r
led
4.4
5.25
3.69^
xV X f 1.92 X 2
X X
142.5
85.5
14^=
2
=3.8
X
r
2.48
4.66-
107.8
339.6
Radius of gyration
4.05
panel points
may be considered
Therefore,
as k
beam
and
M
,
= =
65
26
6.17-
12
64,000 inch-pounds.
^^'^
.. 64,000X4.2 = ^^^
410
212,000
10,250
^0.7
"10,906
Since the top chord is braced laterally only at the ends and at three points equally distant, the unsupported length is IS feet 6 inches. From Cambria, the allowable fiber stress in compression for a length of 18 feet 6 inches, and least
radius of gyration 4.05,
is
found to be 11,000
lbs.
Bottom Chord.
is
= =
15
26
6.17"
12
14,700 pounds.
294
STEEL CONSTRUCTION
The neutral
axis
is
Fig. 276 shows the assumed section of bottom chord. determined as follows 2 X 14 X y'ff X 7.38 = 64.6
:
2X
14
1.93
f
X X
1.44
.19
= =
5.5
1.0
71.1
3
Fig. 276.
<00
Vl.l
-T-
17.86
4.00
Moment op
iVX
8 75 2
310.7
n
fsd
189.
207,000
14.11 (net)
is
14,650
14,839
subject only to tension, it is not necessary to calculate the radius of gyration or moment of inertia about axis
c d.
Diagonals are designed by using 15,000 lbs. tension, and choosing will be sufficient angles whose net section, taking one rivet hole out,
for the stress in the
\' erticals
member.
are designed by assuming an allowable fiber stress based on the reduction of 12,000 lbs. for ratio of length to radius of gyration.
determined, using this assumed fiber stress, it is necessary to see that this fiber stress is within the actual allowable stress for the radius of gyration of the member.
After the section
is
Where two
the least radius
is
angles are used, spread the thickness of gusset plate, employed, either parallel with the outstanding legs
STEEL CONSTRUCTION
295
or through the axis of the gusset. Where side plates are used, as in this case, the radius employed should be that parallel to the outstandino- legs.
are weakest in the direction of the axis of the truss. The plates, student should follow through the different sizes given for verticals and the above explanations. diagonals, fully understanding a detail of the connections at one top chord panel Fig. 27S shows
point;
and
Fig. 279, of
It
should be
Ji^^'
Ls3s^3''x^'
Fig. 277.
SLs3^S^4
noted that the rivets are in single shear, and that the side plates are the use of gusdeep enough to allow connections to be made without
sets.
In
Ficr.
267, a detail
is
shown
Note that the cenhanging, a balcony, or other member to the truss. at the intersection of the strain lines at the panel ter of rod comes
point.
ally
This should always be the case unless the chord is made specistrong to resist the bending due to a connection between panel
points.
Note
is
This brings only shearing and nut. plate by a pin through the clevis on the bearing strains on the connection, and avoids any direct pull
heads of rivets or of bolts, which should be divided wherever possible in such cases.
296
STEEL CONSTRUCTION
The open
holes in top chord are for securing the roof purUns to
the truss.
roof
These purlins run directly across the top chord. This roof. Fig. 280 shows the detail of a truss for a boiler-house has a high monitor running down the center, which is also framed
steel
;
with
is
shown
in Fig. 284.
of the truss and monitor frame in' Fig. 284 shows a general view This truss was short position, and the roof beams framing to them.
enough
to
The monitor
Fig. 278.
frame, however, was shipped separate from the truss, as indicated by As this monitor frame, if the open holes for connection to truss.
shipped whole, would be likely to become bent and distorted, to be shipped in two parts, as indicated by the details.
it
had
Figs. 281 and 282 show the top and bottom chord splices in the Note that the point in center panel of the truss shown in Fig. 272.
top chord is specified to be planed, and therefore the rivets provided are sufficient for only a portion of the stress, the balance being transferred by direct compression on the planed surfaces.
STEEL CONSTRUCTION
PROBLEMS
Determine
all
297
t()
loaded as shown in Fig. 283, and resting on a brick wall at each end. The load consists of floor joists resting directly on the top chord and
;
a 6 X 4 X f-inch angle should be provided near every other panel point, punched for lag screws to secure to wood joists for forming a lateral
support to truss.
Make a complete shop detail of the above truss. Trussed Stringers. Figs. 285 and 286 show the two common forms of trussed wooden stringers. These consist of a wooden beam,
Fig. 279.
composed
on
of one or
more timbers,
stiffened
by one or two
struts bearing
steel rods, as
it is
shown.
They
where
298
STEEL CONSTRUCTION
members depend upon the deflection of the beam as a a truss and as a beam also. The exact solution is very
t
stresses in the
member
of
PL M"xf-z'-^";g.
STEEL CONSTRUCTION
Load
at d
290
= = = =
P;
Stress in ac
I'c
PX PX
P.
ac
dc'
y^g
ad
ac
;
and
fi
are however subjected to bending stress due on the beam between the unsupported points
o"
^'"
',!"
r ^"
ai"
->
O-^"
O-
Oi"
"=sT
/ P/.
c?.
If I is the
moment
of inertia of the
beam^
this
300
STEEL CONSTRUCTION
The bending moment may be taken The beam must be proportioned so
1200**
as f
PX
ah.
Fig. 283.
due
In Fig. 28G, if a load P is applied over each of the struts, the stresses can be determined approximately as follows:
Stress in ac
Stress in ae Stress in ec
=PX = PX = P.
ac
Vc'
ne
ac
and
If the load 2
is
then the stresses are approximately as follows: The load at e and / can be taken approximately as
Stress in ac
P; then
iPX
|
%
ac
Tc'
Direct stress in ae
Stress in ec
=
=
PX
P.
ae
ac
;
and
The
portions ac,
cf,
and
Fig. 285.
before;
and
if
I is the
. ,
moment
=
ij
of inertia of the
J
stress \n ae
-^, = My
'
m \vh ich
P X
ab.
Depth
of the
may
be taken as J
be proportioned so that
00
302
STEEL CONSTRUCTION
the combined bending and direct stress shall not exceed the safe fiber stress for the timber.
Owing
stringers
is
methods of determining these stresses a factor of safety of not less than 5 should be used. only approximate, The detail of the connection of the rods with the end of the beam
Fig. 2SG.
Sometimes a single rod going between a horizontal beam made of two timbers, is used; and sometimes where two rods are used, these are placed outside of the timber. A detail which
is
shown
in Fig. 287.
The plate at the will avoid boring through the timber is preferable. end must be large enough to distribute the stress without exceeding the
Fig. 2S7.
safe compression value of the timber used for hard pine, this should be 1,000 pounds per square inch. The plate should be thick enough
;
on the metal, and the bending stress induced by the pull of the rod on the unsupported portion of the plate. It is important to have the center lines of the members intersect
at the center of the bearing, as otherwise considerable additional
bend-
Iriiir^
iiiari
^''i^i
: ;i;^:*
'I
UK' K
...
f.
:.
*:^.
-i
l!L
f*?*.'' rfl
-^LM-^iL^.
'
i^ II 11 11 II
11 li
^''iUliJllli
ifim
'Hm^
I
IN ALL ITS
Complete Before the Upper Ones are Courtesy National Fireproofiny Co.
Begun
STRUCTURAL DRAFTING
PART
I
Structural drafting
of certain objects
may
of
making drawings and other notes 'which when taken together will convey the necessary information for the manufacture and in some cases the
sions
erection
of
is
In the making of these drawings great accuracy in drafting not necessarily required. The chief requisites are that the letter-
ing and dimensions should be so clear that no misunderstanding Dimensions not given should never be scaled by the is possible.
draftsman or wcrkm^an, but the actual value should be ascertained by consulting some one fam-iliar with the work.
Classification of
Drawings.
made
in a structural drafting
The classes of drawings which are room are the stress sheet the assem:
;
bly, or general detailed, drawings; and the shop drawings, or, as they are more often called, the detailed drawings.
upon which is usually shown a skeleton outline of the structure upon the lines of which are marked the stresses which are caused by the traffic or other forces to which the structure is subjected, and also the size and shape of the memstress sheet is a tracing
The
The assembly or general detailed dra^N-ings usually give several views of the structure as it appears after it has been erected. Gn
these views are
finished
shown
to scale the mem^bers as they appear in the all the rivets and other details
completion. The overall dim^ensions are usually given and also any other dimensions which are necessary for the draftsman to complete the shop drawings. While the size of the
necessary for
members and
number
of rivets
STRUCTURAL DRAFTING
required, are always given, yet in a few cases the length of the member or shape and the individual spacing of the rivets are also given.
more
in
member
of the finished
it
may
be constructed by the
men
the shop. It requires greater skill and more experience to make the assembly drawings than it does the detailed drawings, but in
be familiar not only with the drafting practice but also with that of the mill and the shop.
men must
Drafting=Room Personnel. A drafting-room force consists of an engineer, a chief draftsman, squad boss, checkers, draftsmen, and tracers.
The engineer has charge of the plant as well as room and is directly responsible for the ordering
the manufacturing of the structure and its shipping to the place of erection. He conducts the correspondence, keeps track of the work in the drafting room and in the shop, and, in case his plant is one
of
many
of a large corporation,
makes weekly
or
monthly reports
In case his plant is a small one, the endoes most of the work of designing and estimating. gineer usually The chief draftsman is directly responsible to the engineer for the getting out of the detailed plans or shop drawings and also ordering of the material.
boss reports to the chief draftsman and his duty is track of and to get out the drawings of any particular structo keep ture which is assigned to him by the chief draftsman. The squad
The squad
bosses usually have from three to four to as many as twenty draftsmen under them, according to the magnitude or the number of
structures which they are responsible for.
men
usually of great experience in matters relative to mill and shop as well as drafting-room practice. It is the duty of these checkers
to go over the draftsmen's work, see that
all errors
are corrected,
is
and then
finally sign it as
held re-
may
be
left
upon the
sheet.
the most part young college graduates or and their office is simply to trace the drawings which apprentices, are handed to them by the draftsmen.
tracers are for
The
STRUCTURAL DRAFTING
A
fireproof vault
is
well-equipped which the computations necessary for the design and detailing of the structures are kept, and also the tracings which have been made
in the drafting
is
drafting
office.
room.
In case the drawing of any particular structure is taken out of the vault, blue prints are made,
possible.
is
and the tracing returned as soon as so equipped that whenever the door
lighted.
The
vault should be
ment,
locked
it
opened the interior becomes the mechanical convenience of this arrangeAside from avoids the possibility of any person being accidentally
the rule
is
in, since
that in case of
fire
immediately closed
by the one nearest to it. of Work. When the engineer of the plant received Assignment a stress sheet from his head officer or from the designing depart-
ment
in his
it it
The
chief draftsman
and gives
it
who
is
class of
turn hands
and make layouts for the engineer now orders the material which will be required to build the structure or assigns a checker to do so and then returns the stress sheet to the squad boss who assigns certain
various joints.
The
draftsmen to prepare the shop drawings for the structure. Draftsmen make the drawings and turn them over to the tracers to trace them.
them
After the tracer has finished the tracings of the sheets, he passes to the checker who in the first place made out the details and
layout and ordered the material. The checker goes over these tracings very carefully and sees that all dimensions are correct, that
all
material used
is
if
name
to the sheet.
If the
other matter upon the drawing is found to be incorrect, the checker places a ring around it with his blue pencil which is used in checking and off to one side places the correct value. After all the apparent errors have been corrected in this manner, a consultation between the
who made the drawing is held. The errors who in turn checks the work to results. The draftsman then takes the drawing
it
to the checker.
STRUCTURAL DRAFTING
Great care should be taken in making the changes that no dimensions or other notations WTitten upon the drawing by the checker are rubbed off. The checker then examines the drawing
carefully to see that all the errors
been corrected.
and returns
it
which he has pointed out have then cleans the tracing, signs his name to it, to the squad boss. The squad boss in turn has the
He
necessary blue prints made and turns the tracing together with the prints over to the chief draftsman, who in turn files the tracing
in its proper place
plant
who
sees
and gives the blue prints to the engineer of the that they are distributed to the foremen of the various
shops where they are required. Records. A job is known by the order number which is given it when it comes into the hands of the engineer of the plant. This
order
number should go on
is
all
placed.
will
be lost. The penalty for persistent failure to comply with this very important method of procedure
much time
is
usually dismissal.
Since the draftsman, or in fact any of the office force, may work upon more than one order during the day or week, and since it is important thai the cost of the drafting or engineering work for
any
it is
men
keep time cards upon which the order and the time placed upon that order is noted. Usually fractions of an hour less than one-fourth
are not reported.
is
Fig. 1
shows one of these time cards upon which It shows that he has
time he has placed upon each one and also the rate per hour which he received. In this way it is possible to obtain the cost of engineering of any particular order when it has finally been finished.
orderly record of the passage of the work from the time the stress sheet enters the engineer's office until the material has been
An
shipped, and also a record of the pi ogress of the work during erection, should be kept. This is usually kept on 3X5 cards in the engineer's
office.
In addition to this card-index record, a monthly report in is kept showing the progress of the various orders.
For instance, the progress report would contain such items as these: Order received, layouts made, material ordered, detailed sheets
FORM
NAME
STRUCTURAL DRAFTING
shop
bills
finished,
finished,
work
fabricated,
made cut
in the office,
addition to this progress report, which is is the report of the erector on a job in the
Fig. 2.
field.
The
floor
erector's
form
to indicate the progress in the false work; the erection of the trusses
and
field
riveting
and painting
instruments
completed.
Drafting required are
:
The
drafting
drawing
set of
soft pine with battens Since the back in order to prevent the warping of the board. upon few drawings in structural engineering are larger than 24X 36 inches,
it
is
26X38
Fig. 3.
45 Triangle with
inches.
upper edge as
The T-square should be about 40 inches in length and should be of good quality with an amber edge upon each side. The amber
STRUCTURAL DRAFTING
edge
is
of great advantage since it will allow the draftsman to see below that one which he is drawing and, therefore, prevent him from overrunning by drawing one line past its limiting point.
lines
Such a T-square may be procured for about S2.25. The triangles should be of amber or celluloid, and should consist
of the following:
One 45-degree
triangle with
10- or 12-inch
sides; one smaller, say with 6-inch sides; two GO-degree triangles with 10-inch sides; and two with 4-inch sides. One or more of these
triangles should
Fig. 3; this will
have the beam and coping bevels fixed upon it as in have to be done by the draftsman, since no such
triangles are
on the market.
lines
is is
The
clear
If
pencils used
and black
by the draftsman shoiild be such as will make upon paper in case the drawing is to be traced.
In not to be traced, a harder pencil will suffice. made directly upon tracing cloth, a soft pencil
it
man
is
should be kept sharpened. This will necesover the sand paper pad which every draftsrubbing should have close at hand in order to keep a good point upon
The pencil recommended for detailing where a tracing made is "Koh-I-Xoor, 3 H," although some draftsmen prefer 4 H or 5 H. The latter are, in the wTiter's opinion, to be recommended for detailing where a tracing is not required from the
his pencil.
to be
original.
H pencil
In case drafting is done directly upon tracing cloth, a is the correct one to use.
A red pencil should be kept for marking upon blue prints and a blue pencil for making checks on tracings. Never use a red pencil upon tracing cloth, since it will not be easy to erase, whereas the
blue-pencil
off vvith
pencil eraser.
The
and the
engineer's.
The
former has certain di\dsions upon it and each of these divisions is divided into twelve parts which indicate inches, and these parts are
in
turn
divided into
The architect's scale which best denoting the fraction of the inch. serves the purpose is the one which has the 2-inch, l|-inch, 1-inch
|-inch, f-inch,
|-incli,
J-inch,
|-inch,
scale.
making
making
layouts
is
a great convenience.
Such a
scale
is
on the
STRUCTURAL DRAFTING
is
market and
scale
is
is
checkers.
The
its
engineer's
divisions.
The
is
only in laying
off
and CO parts of an inch. bevels and natural functions of angles or in drawwhich details will be constructed with the use of
of young engineers to use the a certain decimal to equal a certain fraction engineer's scale, allowing of an inch, is to be discouraged because of the liability of error, and
The tendency
in the use
a severe penalty imposed for a second ofTense. Care should be taken of scales such as the architect's which have different
scales
in order
the WTong scale. A small paper clamp should be attached to the scale a short distance from the center opposite the end where the scale which the
Fig. 4.
Triangular
Boxwood
Guard
or
Clamp
in Position
This will prevent the scale from is using is situated. turned over, hence avoiding any other scale, but the one the being diaftsman is using at the time, turning up. Also when the draftsman
draftsman
by the paper clamp, the end on which the scale tilt downward and at once indicate to him which end he should place in position to measure what he
picks
up the
scale
he
is
using
is
situated will
wishes.
Fig. 4
shows one
of these
clamps
indicated.
shield in
good ink eraser, together with a metal sheet called an eraser which are various shaped holes, is an indispensable adjunct
In
all
of the draftsman.
cases where
it is
STRUCTUHAL DRAFTING
either
upon a paper or upon a tracing cloth, for no matter how sharp the knife is, the sheet will be rubbed and ink will not run smoothly upon the place so worked over. A good soft rubber may be used
for erasing pencil
either the paper or the tracing cloth, or gasoline is much better for erasing although benzine, turpentine, pencil marks and cleaning off other dirty spots on the tracmg cloth. Care should be taken to investigate the status of the insurance and
fire
marks upon
many
cases
it is
An
is
do good drafting. A good pen, a bow pen, a pair of dividers, and a compass with pencil and pen point, are all that are necessary. In many cases it is advisable to have two or more pens, one of which
should be quite large, one medium, and one rather small. ]\Iany good drafting inks are sold in the open market, and
no longer necessary for the draftsman to make his owm ink by combining India ink with water. In fact this is a distinct disadit is
vantage, since many of the drafting inks on the market are waterproof and while tracings should not be placed so as to become wet, nevertheless it is quite an advantage to use waterproof ink upon
them, so that in case they should be accidentally wetted, it will not injure them so that they can not be used. A sheet of cam^bric of dark color the size of the drafting board
or better
still
be used to cover up the work when no one is working, since dust accumulates very readily upon the drafting board and produces
much
undesirable dirt and, therefore, a very dirty drawing. It is also advisable upon starting work in the morning to brush off the
desk and drawing board and to wipe off the T-square and triangles with a cloth. This will prevent dirty marks appearing on the drawing when they are first placed upon them.
Detail Paper.
is
made
before
it is
Detail paper is the paper upon which a drawing traced or upon which drawings are made to be
used by the detailers in making up the details of the structure. Detail papers should be of buff color in order to prevent the showing of dirt
and also to be restful to the eye, and they should present a surface which will take a pencil or ink mark equally
easily,
10
STRUCTURAL DRAFTING
and they should not be
of erasing.
well,
amount
may
may
be purchased
\Mien sold
in sheet
roll
form
form,
by weight. An inspection of the trade catalogue or letters of inquiry any of the manufacturing concerns will bring further information
desired.
The standard
of this are
size of
a detailed sheet
| inch
is
24X36
inches.
Inside
In the
36
3-^
\2l
52
SH
iit
Fig. 5.
lower right-hand corner is the place for the title. The size of this block is 4X5| inches. The 24X 36-inch size is the outside dimension
of the
brown paper
or detailed sheet.
line, is
The 23X35
inch,
which
is
the
border
are cut.
ing,
the line upon which the blue prints border line of the drawFig. 5 indicates the dimensions
print.
indicated above.
Tracing cloth
is
it
the
prints
number
of
STRUCTURAL DRAFTING
11
duplicate copies may be made available for distribution to the various departments. The draAvings should be made upon the
rough side of the cloth since this takes the pencil mark and also the ink better than does the smooth side. The rough side is also of a great advantage when it comes to reproducing the figure by photogthe ink take readily upon the tracing first be cleaned by rubbing over with powdered chalk or wiping it ofP with gasoline. This removes all trace of grease. Before placing the tracing cloth upon the draw-
raphy.
In order to
make
cloth
and flow
easily,
pink border or edge which appears upon the cloth should If this is not done the sheet will be affected unevenlv be torn off.
ing, the
by changes in temperature, and dampness will cause the cloth to wTinkle up on account of the fact that the border is not affected by dampness and the remainder of the cloth is. This will make it
difficult for
in case
he has
the draftsman to complete his drawing in good form let it lay over for a considerable time, since the lines
first will
which he made at
by the wrinkled condition of the sheet. In case it has been forgotten to tear off this border and the sheet becomes wrinkled it is advisable totear off the border and leave the sheet until
it
becomes straight-
is is
done.
tant drawings. This paper should be of good quality in order that it may stand erasing, since mistakes are liable to occur and these
must
and
necessarily be corrected.
will not
The
is
brittle
handling. expensive drawings is not to be recommended. Stress Sheet. The stress sheets for various structures are usually not made in the drafting room, but are made in the designing room
of the
stand
much
For
this
reason
its
use for
company.
i\Iuch data
the designer which would be of use to the draftsman in detailing. All of this information should be placed upon the stress sheets. The making of a stress sheet should be and usually is done by men
of considerable experience.
Plates
I,
II,
and a plate
12
STRUCTURAL DRAFTING
ORDERING OF MATERIAL
Sjnce the ordering of material is of great importance it will be discussed here somewhat at length. Although this is usually done by men of considerable experience, yet it is advisable that the
draftsman should know the method of procedure in order that he may be able to make the detail drawings more advisedly. As has been mentioned before, the Layout. Typical Case.
checker makes details to a large size scale from which he determines
Fig. 6.
Layout
for Detail in
Cross-Frame Connection
the size and amount of material required for certain members. In order to illustrate this, let it be required to determine the size of
the plates and the length of the angles used in the cross frame of the plate girder shown on Plate YI. Here the checker first lays ofi' the center to center of the girder to a small scale, say, 3" to V. These
lines are
marked
in Fig. 6.
He
next draws a
web
to the proper
by the numbers
2, 3, etc.,
on the
The
number
of rivets in the
STRUCTURAL DRAFTING
13
should be given on the stress sheet. These should be laid off on the "layout," which is the name for the drawing that has just been made,
inches, being used so that the plate may be kept as small as possible. It is as a usual thing not possible to have the rivet spacing in both the diagonal and the top and the
The number of rivets is usually put about a 3-inch spacing, and the spacing of the rivets in the top and the side angles is so varied as to fill out the plate as indicated. No rivets should come closer to the edge of the
side angles of equal spacing.
in the diagonal at
plate than 1^ inches nor further from the edge than 2 inches, and no plate should be less than an even number of inches in width although It is its length may be in feet, or in inches to an eighth of an inch.
not policy to place the length of the plate in sixteenths of an inch, since the shopmen are unable to cut that close. Therefore, in deter-
mining the
ficient
size of
number should go in and the size of the plate be kept an even number of inches in width. If the rivets alone governed the size of
the plate, it would be as indicated by the dotted lines in Fig. 6, and the dimensions would then be as indicated by the dimensions with a
line
drawn around
full line.
it.
The
is
as indicated
by
the
from intersection to intersection point In order to have the is S'-Gi^s" as indicated upon the drawing. length of the diagonal to come out the nearest sixteenth of an inch,
of the line
The length
first rivet
is
taken arbi-
not necessary to give trarily dimension to a thirty-second of an inch, since if the diagonal this varies that much from the computed length, it can be drawn up into
is
and
by using a drift pin and can be riveted up without injuring the material.
place
and Draftsmen. The checker has now determined the size of the plate and the length of the diagonal angle and he records them upon the material bill which is to be sent to the
Use by
ChecJcer
mills as
to detail the girder. He will then have the size of a plate and the size of an angle for that particular girder so that the material which has been ordered, probably months before, and has arrived before
14
STRUCTURAL DRAFTING
TABLE
I
STRUCTURAL DRAFTING
15
In making layouts where angles are placed so that one of their legs is vertical, care should be taken to see that the horizontal leg is at the top in all cases where the angle is exposed to the action of
rain
not in this position the angle, in case it is on a slant, will serve as a little trough down which the rain and melted snow will run into the joint at the lower end. In case the angle is
and snow.
If it is
not on a slant
and
ice
may
forms a pocket-like arrangement so that the snow lodge upon it to a greater extent than if it had the
it
Rust will result and the angle will, thereIn cases such as lower chords and diagonals of roof trusses, the vertical leg of the angle should extend upward, since here the angles are not exposed to the elements and it is somevertical leg
downward.
fore, deteriorate.
what
falls
an advantage that the angle should catch any dust which upon it, and should hold it in order to keep it from dropping to
of
Allowances for Planing and Cutting. Single Lengths. When material is ordered it should be so ordered that it will be sure to be
of the correct length
when
it
If
the material
is
after
it
gets to the shop, it is customary to make some allowance for planing off the ends or for chance errors in the mills where the men may not
be careful enough in cutting and may accidentally make the cut a short distance on one side or the other of the mark which would
give the exact length are given in Table I.
Multiple Lengths.
In cases where there are several pieces of and length, they may, for convenience in handling,
be ordered
in
one piece at the mills and cut into lengths after they In this case, how^ever, care must be taken that the
multiple length is not too long to ship on an ordinary freight car. The allowances to be made in such cases and the general rules are
In case material
is
ordered for
for turning
is
made
and
The
16
STRUCTURAL DRAFTING
TABLE
II
No.
No
pieces more than 7 ft. long are to be ordered in multiple lengths unless under special instructions
ft.
2 3 4
5
In arranging multiple lengths make lengths about 30 exceed 32 ft. Never order plates over 24" wide in multiple lengths
and never
6
7
order plates |" thick in multiple lengths order channels in multiples unless specially instructed order I-beams in multiples unless specially instructed
8 9
order Z-bars in multiples unless specially instructed Plates and shapes to be sheared to length without finishing, add 1" to product of length times number required "When planed ends are required add specified amount to each piece
Stiffeners with
10
11
multiplied and add 1" to multiple lengths so found fillers, add j" to net length of each for planing and
1" to multiple
length so found
as h-b of girder
Stiffeners
angles plus
12
13
When
When
Make
multiple length so found 4 or less shapes not over 3 ft. long are ordered in multiple
lengths,
add
|" to multiple
ordering
all
fillers,
and add for planing when required. allow |" clearance at ends when necessary,
14
15
for multiple as for plates multiples end with nearest \" Tees under 7 ft. long may be ordered in multiple lengths. Add 2" to length times number required and make longest multiple
and add
16 17
24 ft. I-beams or channels are cut from long lengths allow loss of 3^" for each cut 7"X33-" angles can be multiplied up to and including f" in thickness
If
In
all
required.
In the case of Fig. 7a. Figure length on e.g. line of angles and add each bend when the angle of bend is not more than about 30; add 2" for each bend when the angle is between 30 and 60; over 60 ask for special instructions from the forge shop. In the case of sharply curved end (2) In the case of Figs. 7b and 7c. angles or when sharp bends are made near ends, add to the length figured on
(1)
1" for
e.g. line as follows: 3-inch angles add 4"; 4-inch angles add 5"; 5-inch angles add 6"; 6-inch angles add 7"; 7-inch angles add 8"; and 8-inch angles
the
add
9".
STRUCTURAL DRAFTING
TABLE
III
17
No.
Rule
2
3
Pins up to and including 4" in diameter, add I" to finished diameter for turning Pins 4" to 6" in diameter, add j" to finished diameter for turning Pins over 6" in diameter, add |" to finished diameter and order them rough turned unless specially instructed to the contrary Pins up to and including G" in diameter shall be ordered in multiple length of about 12 ft. Add xs" for each tool cut and 1" to multiple length thus found Pins over 6" in diameter shall be ordered in single pieces and to
When
exact length required pins are over 4" diameter, ordered diameters must end in no
Fig. 7.
Illustration
articles
Shop Bills. In order to facilitate the getting out of certain which are of the same general form but of different dimensions, and for convenience in tabulating information relative to
certain material either before or after
it
members
These
bills,
are used.
letter writing,
Figs.
8 to 26 give the headings of various bills and Fig. 27 gives the heading of a bill which is used in case it becomes desirable to change an
order which has been sent
for all of the other bills.
in.
of Fig.
27
is
suitable
These bills are made on thin paper so that prints may be made from them and sent to the various shops concerned. A copy of each
should also be
filed in
the engineer's
office,
and
all bills of
each job
<
aJ cr
o
u
u I
to
o >
t-
>
Z o
I u r <
CD
O O h ^ - ? a z:
I
1-
3
CO
r
UJ _1
or
> O
z:
LlI
o
a
03
O
u o 9
(
o X
I-
CD
a o
u z
_J
to
<
CO
D
Q. CC
q:
O a
i
in
1 D
z
to
<
O o r a.
z
q:
o
D Z
a UJ Q
<
to
z
Q.
1
]
'AO
19aVH0
W|
Gl
61
^Aga3M03HO
>giaviAi
"Ji03dg
'"IVIM3iVW
D:
O O
c
_J
0)
HOkivag"
-JO 398VH0MI
-U\Vd
N0lXO2d?KI|
"6r
"61"
"
-AgO3M03H3
Ag3QVW
uon\
ai03dS
H9noaM'iwa3ivw
o;
O'
or
fc.
-er"61"
Sheet No.
A.
^
-'S'
E
Floor Bolt5 For
5f^4
O.Q Washer
C3
_j
'''5'x4
^
(a
O.G.Wasner
3"4'x40.G.WQ5tier
ra.
o
.
_j
13
Q.
<5
a
'rrlfi
I'
^^iT
"Ol
"I
'W
Bolt
MO. GRIP
REQ'D
3?".|"wa5riepl]i
A
LEI16TH
Bout
no. GRIP
REIQ'D
B
L
UCiSCRLW
5oi_T
no. GRIP
D
MATRL
Bolt E
REQ'D REQ'D
Bolt F
QRIPlLEnSTH
LfnCTH MATR'L
no.
LEneTH
LEflGTH
REQ'D REQ'D
REQO
req'd REQ'D
Fig. IS.
Shop
Bill for
Floor Bolts
Orde:r
No
1^
o
CO
z.
g
z
err
o
7L
X
UJ
h
UJ
o
(T
I r <
^f
CO
z
Q.
O
GO
c^Hzi::
UJ
o
q:
,1
f^
X
y z
_l
CO
_
lJ
o
I
_J
-It
<
-|(VJ
o
71
cr
(~\
o o <! o
tn
o H <
o H < H
CO
Pi
O
CO CO
<
Pi
< o o
<! CJ
t:
o
"^
u H
(I.
o H O
1=
H & O o
CO
STRUCTURAL DRAFTING
ORDE.KA55IGNED
33
TO
SHIPPING BILL
Pl/\nt
(riveted
_
WORK FABRICATED AT
work)
_.
Plant
_.
Name OF Structure
34
STRUCTURAL DRAFTING
ORDER ASSIGNED To
...,
^ALINE
Plant
.
.
D RIDGE (JOMPANY
.__
work
fabricated at
Plamt
Name
of
Structure
NAME
OF Purchaser
-.^-..
Fig. 26.
Shop
Bill
Change Order
Please Make the Following Changes
STRUCTURAL DRAFTING
DETAILING GENERAL INSTRUCTIONS
35
In order that the drawing may give the necessary Lettering. information and that no mistakes should occur in the reading of
the drawing by the shopmen or others, it is necessary that the letters and dim.ensions upon the drawing be made so that they are exceed-
/
Fig. 2S.
n'aaf
easily.
fulfills
Method
of
ingly clear.
known
nD a
Fig. 29.
Method
of Constructing Parts of
is
made by one
shown
acters
in Fig.
by a combination of the charshow that the scheme of this system consists of general the oval and the straight line. The slant at which these letters are
made
is
drawing, the proper slant being 3 in 8, Even a slight inas showii in Fig. 30.
crease, how^ever, will give one
the im-
pression that
Fig. 30.
will spoil the appearance otherwise good. drawing The height of the lower part of the letter should be equal to two-thirds or more of the total height. Figures should be of the
it
forward and
of a
same height
letters
The
should not be
This makes
36
STRUCTURAL DRAFTING
less.
if
the capitals three-twentieths of an inch high, not for adopting this height of letters is in order that,
The reason
necessary, ordi-
nary tracings may be reduced for publication and the letters will then show up clearly. Fig. 31 shows the complete alphabet and
3fiuvwxt^z
Fig. 31.
>I23$3S7890
_/"
8482548
The Completed
Letter, with
16
of Stroke
The
fractions
should never be
made
in height for
each of the members, and the dividing line should be horizontal, never slanting. Fig. 31 also shows by means of small arrows the
direction the stroke should take
different letters
and
figures.
There
is
a tendency to
make
and
figures
as shown in Fig. 32. This tendency should be carefully avoided, special attention being called to the turned-up ends of the members of different characters. Care should be taken not to get the upper
If this is
done
or
if
the
two
^ ^
<y^
~L
II
/o
y^
^~\
(T^
^/^
/\
J
^-y
/Q O
Fig. 32.
(V O / (^
-y^
be
much
larger
Example
of Poorly
Constructed Letters
OUt
tion.
of
propor-
5,
.The capital letters *S, G, E, F, P, and R, and the figures 2 and present some difficulties. These characters are shown in Fig. 33,
briefly
and may
be commented on as follows:
STRUCTURAL DRAFTING
Letter S.
37
1
The
letter
S should begin
at the point
line should
slightly inside
The
then be tangent
come
2. It should then cross the center line above the middle height at the point 3 and be tangent at point 4 and point 5 as indicated. The letter G should start at the right side of the Letter G.
parallelogram and be tangent to the top, left side, and bottom as well as the right-hand side where it extends upward to a height of
one-half of
its total
drawn.
The
letter
presents no difficulties other than a should extend about two-thirds of the distance
Fig. 33.
and should be
letter
at
The
and R.
but a part of the letter E as indicated. and Li are constructed on the same general
is
principle.
or
more
part of both letters should be at least one-htlf of the total height, and in the case of R the lower right-hand
The upper
stroke should not extend further than the right-hand side of the
circumscribed
parallelogram.
Figure
2.
The
figure
is
left-
hand
and
4.
The lower
part 4
38
should in
all
STRUCTURAL DRAFTING
cases be horizontal
and
it
than the right-hand side of the circumscribed parallelogram. Figure 5. The figure 5 should start at the point 1 and extend
downwards one-third
The lower
part of the
figure should then be drawn, being tangent at point 3 and 4 and slightly curled up at 5 where it should extend a little further to the
the upper part. The horizontal part 1 2 should not ex-tend quite up to the right-hand side of the circumscribed parallelogram. In all cases where inch or foot sizes are employed, they should
left of
less
than one-
twentieth of an inch in length. Letters and figures should always be made by beginners by Even in case the first preparing guide lines drawn with a pencil.
Fig. 34.
Guide Sheet
for
guide lines have been drawn upon the detailed paper, it is also advisable to draw them upon the tracing cloth, or place under the cloth a sheet similar to Fig. 34, with the lines drawn in ink, to act as
a guide.
This practice should be continued until enough skill has letters uniform, without the assistance
in
which a person can become proficient in lettering is through practice. A piece of paper ruled up and having the slant of the letter placed upon it as shown in Fig. 34 will be found
an excellent thing on which to practice
lettering.
be made nicely and quickly as one would suppose. Care and time are required until the draftsman becomes proficient in this respect.
STRUCTURAL DRAFTING
TABLE
IV
Abbreviations
39
SYMBOL
40
Fig. 35 illustrates
STRUCTURAL DRAFTING
some
cases
and
also
Dimension and Material No= Proper Placing. A drawing may be said to have been
tation.
correctly dimensioned
when any
may
it
be obtained from
it
without
obtain
Fig. 35.
the
desired
result,
and
Dimensioning
meant
may be
/Z af 4^ z _ ^L5 5"-3"xB
-/'
//
/'"
(D
G
(a)
^L5 3"a3"x
Q
r
&
-^c-
4-
eG
lb)
/Z ar 4/'=
<}
(r)
Fig. 36,
<>
{d)
of
Examples
of
Dimensions
STRUCTURAL DRAFTING
ture
is
41
as desired.
Dimension
lines
should be
full,
not dotted or
dashed; guide lines, which are lines indicating the limits of the dimensions, should not extend
line.
The
should
be
placed
Fig. 37.
where possible above the line and should not, as mentioned before,
Correct Arrow
Head
touch the line at any place. Dimension lines should be far enough from the piece which they dimension in order that the letters and figures indicating the character of the material and its size may be
placed between the dimension line and the material
itself.
Fig.
36a
shows good practice and Fig. 36b poor practice. Arrow heads are a source of trouble and should be made with
care
if
the drawing
is
when
finished.
and
Fig. 36c,
and not
if 4'
y //
if -7
'I
777
"
-'
(J)
y -<^-^ -^^l
-
^
(
ib)
-
<I>
Ll
-c
O
>-L.
-e- o)
3' J W
3'
(p
'4xL
4'
3'
3'
3'
2L^ 5"x5fxi"
(C)
Fig. 3S.
(d)
Correct and Incorrect Placing of Dimensions
figure
showing the wrong construction, cf a cross or half cross of a straight or nearly straight line, but should have a gradual slope as
in Fig. 37
where
it is
greatly exaggerated.
Dimensions as mentioned above should be placed above the dimension line where possible and the material should be noted so
and 38b show good practice and Figs. 38c and 38d poor practice. Sometimes it is necessary to place the dimensions as in Fig. 38c and 3Sd but never place the material notation as shown in the same figures. Fig. 38b
as not to interfere with the dimensioning.
Figs. 3Sa
42
STRUCTURAL DRAFTING
When several many spaces at
spaces are equal, the matter
so
may
be written as
so
much
is
equal to so
much,
or each space
may
be dimensioned separately as shown in Figs. 38a and 38b. In case the space is too small to write a single dimension in it clearly, the
dimension
it
may
In writing dimensions the inches should be given as well as the feet, and in case the inches amount to nothing or to a fraction, a cipher should take the place of the inches.
It
is
not necessary
when
in such cases to
put
in the
all rivets are shop rivets to draw in each end rivets and to inidicate the spacing
and every rivet when the spacing is the same. It is only necessary of those which lie between but which are not shown. Fig. 38b illustrates this.
In case of
field rivets
tQ
( .y^
o)
allowed.
this. It is
Fig. 39
is
an example of
noted in this figure that the spacing of many of although the rivets is the same, yet all are
shown
In
in their
proper place.
main
the the
-0
Nf^
4<D
t
-
<^
e-
t Q -@
e^
Shop
member
should
run
straight
Fig. 39.
Correct
Method
Rivets
of Indicating
to
of
member
in so far as
may be
additional or subdimensions be placed in convenient places in order to complete the detailing of the smaller mem-
smaller
member and
As an example of this see Fig. 38a where the edge distances ber. and the method of detailing should be noted, and Fig. 39 also where
the edge distances are the subdimensions. In Fig. 39 two dimensions are given at one of the ends. This illustrates two methods
of placing the
line of
same dimension.
way.
STRUCTURAL DRAFTING
43
not to make them too small or to place them so that they interfere with the guide lines of the main dimension. Notation Used. As stated before, the feet and inches should always be given when a multiple space is given. P'or example they should be WTitten thus:
2
7
@ @ @
1
example 4", 6", 11", etc., and including 12". A dash should always be placed between up the feet and inches as shown above. Careful attention should be
to
we have
for
paid to this detail since the omission of the dash may cause the dimensions to be considered as all feet or all inches and time and
money
will accordingly be lost. In material notation the following are the rules
For angles the number should be placed first, the angle sign second, the dimension of the greatest leg next, then the small leg,
then the thickness, and then the length For example,
in feet
and
inches.
2-Ls 3 X 5 X B ^1^-2
width
For plates the number comes first, the abbreviation next, the in inches next, then the thickness in inches, and finally the For example,
I -PI.
I8"xi" x2'-4"
is
stated
foot,
first,
next the
depth in inches, then the weight in pounds per and finally the length in feet and inches.
For example,
2 -12" A
31 B** Is X
l8'-2''
/"
M
>
'Si
C O
e
J CO <
c e lU >
O
e
e o
e
'3
1)
STRUCTURAL DRAFTING
For exam])le,
45
3-6"x
and For example,
Z^ X
l4'-8'
size,
or diametei
3 -/"a X ^o'-^"
/
-i"
16'-
4f
made
in various sizes
Rivets are
its
shank | inch
in diameter.
Thus The
heads of the rivets are not perfect hemispheres, being less in height Table V gives the dimen-
and
drawings since they are often necessary in order to so figure the work that the material will not strike the heads. Rivets smaller than f
inch are seldom used except where the size of the material requires it. Rivets larger than | inch in diameter are seldom used except in
the heaviest work; and the beginner is advised not to use them until he has permission from those above him in charge.
them
Rivets should not be placed so close that the material between is unduly injured by pushing or that the driving tool or "dolly"
with one rivet when driving the other; likewise they should not be placed so far apart that the material between them will separate or open up. Unless specified otherwise in the specificawill interfere
tions Table
VI may be taken
and 1-inch
rivets, the
minimum
spacing
VI
is
of the rivet.
TABLE
Minimum
Rivet Spacing
Size Of Rivets
46
STRUCTURAL DRAFTING
The maximum spacing
allowable
is
they go through. The minimum and maximum limits placed above are not to be used wherever possible. Few engineers consider it advisable or permit spacings less than 2-3thickness of the thinnest plate
inches
and 3
inches, or
for f-inch
and |-inch
rivets, respectively.
The minimum
rivets, w^hile the
limits
maximum
e-eee
Gauge
line
e~eGauge line
-
a
Fig. 40.
D
Angles with Gauge Line
center measured along the gauge line or line along which the rivets
are placed.
Gauge lines may be single, Fig. 40a, or double as in Fig. 40b. The gauge of a shape is the distance of the gauge line from a certain
In the angle it is the back, in the channel in the I-beam it is the bisecting line of the web.
base.
it is
The gauges for standard channels and I-beams are given in the handbooks of manufacturers, such as Cambria, Carnegie, etc.,
which books also give the size of rivet or bolt which can be used in the flange of any
certain I-beam or channel.
mean that
must be used in the web also, in fact, |-inch and |-inch should be used in the web, no matter what size is specified for the flange.
Table VII.
Do leg, it is very undesirable to use it. not use 5-inch legs with double gauge lines. Likewise, do not use a single-gauge line on an angle with a 6-inch leg or more, unless
specially told to
is
shown
for a 5-inch
do so by those higher
in authority.
STRUCTURAL DRAFTING
TABLE
(All
47
VII
vj
-J
ll
L
tlajd-.
y
mum
8
7 7
9
4h 4
Rivet or 3olr
mum
7
Maxi-
Maxi-
River
or BolT
9
Is
I
7
mum
Rivet
or Bolt
d
7 6
3k
8
4
z 8 8
5
4
L
8 7 8
7
5 8 5
8
li
I
3 4
9
t6
I
4-
8
,9j
9?
9/
9a
8 7 6
*Wt;en thickness
3 3
2i
is j
6*
2k
2^
inch or over.
In the spacing of rivets in crimped angles, the distance "&", Fig. 41, should be \\ inches plus twice the thickness of the chord angles, but never less than 2 inches.
The
the rivet
grip of a rivet
is
been driven.
is
The
length of a rivet
the length under heads after the rivet has is the length of the shank before
"vir
Fig. 42.
Rivets
heads or
any combination.
by
certain signs,
48
all of
STRUCTURAL DRAFTING
those in
common
also
referred to,
and
shown
A
The
~D + --'inch.
o
1.
This
is
about 1|
inches for a |-inch rivet and about 1| inches for a f-inch; see Fig. 43 and Table V. In some instances a
special gauge, that
in
is,
,-C2x
Table VII, is used. In such given cases care should be taken to see that
/i-x.
jl-X
e
K-A
fillet,
or curve
U^
^:7
of
the angle,
is
sufficient,
otherwise
a
^:\.
down evenly
is
the result.
it
When
rivets
are
staggered,
close
is
necessary to
know how
they
< >
b
may be spaced in order that they may not be less than the minimum
allowed
distance
center
to
center.
upper zigzag
L
C
FifT.
enough
if
For
43.
Diagram
for
Minimum
Rivet
Spacing
example, inches, the spacing must be at least 2 inches in order that the distance
center to center would not be less
than 2f inches, the rivets being | inch. If the rivets were f inch, the inches or more in order to have the distance spacing must be center to center not less than 2| inches. These values are found by
going
down from
STRUCTURAL DRAFTING
TABLE
(All
49
VIII
50
STRUCTURAL DRAFTING
TABLE
Minimum
4^
c
=
IX
Stajigers
-^x
Is
for 4 rivets
^7
-l4
#
OT
-4:^
^7
\7
<i VALUES
\A
-^
V
^3
\h
'I
\S9
DIAMETER OF
OF
'I
RIVETS
-3
M
/5
4
7
/i
//
'/6
8
II
I
'i
'i
IfA 16
/J 16
13 rs
5
16
f5
All dimensions
in incfies
Looking along the top row the vahie If inches is found and going downward to the f-inch line of values, | inch is found to be the least distance that the rivet under consideration may be driven
In some cases
if
the proper
row
is driven first. Thus, in the 5"X3|"Xf" angle of Fig. 44, if f-inch rivets in the 5-inch leg were driven first, those in the 3-inch leg must stagger by f inch, as figured above. Fig. 44a, but if the
were driven
first,
the distance
?,"
3"
8
-Ztv.
^
^11
5"
H^
^
5\'
~K.zr
fXj
SQ
-i^
28
4>( >
b
Fig. 44.
Rivet Stagger
= 2f",
which, being outside the values in Table IX, show that the may be driven with a zero stagger, or just
opposite.
STRUCTURAL DRAFTING
Certain clauses
in
51
most
While
it is
desirahle not to
have rivets
value
in tension,
and
not be encouraged, yet a rivet has a distinct when used in tension. Also, tests of
that rivets so used show as great an efficiency as a turned bolt of the same diameter.
However, the strength of such rivets must not be assumed as being equal to a bolt n IT ,1 ,1 or equal diameter, hut must be computed. The head of the rivet must be drawn out to full
,
Fig. 45.
Drawing
of
Standard Rivet
size,
determined.
The value
;Sf,=
then
where
S^
= the
and
= ihe
= 0.45
body
of the rivet.
amount a
rivet
should take in tension, one should multiply the area of the crosssection by the allowable unit stress decided upon. Since the specifications do not give this, it will be safe to use the ultimate strength
for rivet steel with a factor of safety of 4.
be about 50,000 pounds per square inch, this would make the allov\'able 12,500 pounds, and a |-inch rivet would
of rivet steel should
have a value of
5,= 12,500X0.6013
7,510 pounds
its
which
is less
head up to the
maximum
allowable.
52
STRUCTURAL DRAFTING
STRUCTURAL DRAFTING
53
54
STRUCTURAL DRAFTING
On
account of the fact that riveted heads are not driven symmetrically the value of the rivet in tension is not certain, and their
use in tension
is
not to be advised.
Use turned
bolts.
shearing values of rivets may be found in the handbooks of the various manufacturers. The values for all values
of allowable stresses are not usually given, but
by a
little
trouble
almost any values may be obtained by dividing those values there given, or by taking a multiple of them. For example, the bearing
stress 18,000 pounds,
value of a |-inch rivet in a i^-inch plate, unit allowable bearing may be obtained by taking 1| times the value in the 12,000-pound table, giving 6,885 pounds. given
of metal
In cases of the webs of channels or I-beams, or other thicknesses which are not in even sixteenths of an inch, but are given
may, wath the help of the slide rule, For example, let it be required to find
the value of a |-inch rivet in bearing in the web of a 15"Xoojf channel, the unit-bearing stress allowed being 15,000 pounds. From Cambria, the thickness
is
a |-inch plate
is
seen to be 0.4, and the bearing of a |-inch rivet in found to be 6,563 pounds. Therefore, the value
sought will be
V=
For convenience
6,563
O.o
~ X
in rivet spacing,
will
be found con-
number
Bolts, Nuts, and Washers. Bolts are made by forming a head on one end and cutting a thread on the other end of an iron rod. In such cases the body of the bolt does not represent the strength, but the area at the root of the threads. In the handbooks is given
the diameter of the screw thread for any bar or bolt of given diameter, and from this the strength of a bolt mxay be calculated, once the
allowable unit tensile stress
is determined. The diameter given for the diameter of the upset screw end. The strength then obtained by multiplying the diameter of the screw
is
at root of thread
stress,
by
itself,
unit
XS
is
given direct.
STRUCTURAL DRAFTING
TABLE
XI
55
56
STRUCTURAL DRAFTING
and nuts
of small bolts
is
TABLB
XII
STRUCTURAL DRAFTING
Tension Members.
rectangular bars, or they
latter class will
57
These
may
consist
of square, round, or
may be of shapes riveted together. The be considered under the detailing of tension members.
square or circular in section, it may be formed ends, or upset and nuts put on, in order to attach
is
it is
When
it
the bar
used.
In the former
case
In case
it is
rectangular in section it
its
may
ends forged out into a somewhat circular shape, see Fig. 46, and a hole bored in them in order to connect them to the rest of the structure. In this case it is
called
may have
an eve bar.
In order to be assured that the eye bar will not break in the head, the distances a are made such that 2a is greater than w, usually
between
If not required by the specifications, l.Siv and lAw. usually left to the manufacturers with the stipulation that the bars must break in the body of the bar, not in the head.
it is
eye
u
c
w
e
C3
O
o
be
E o
u
CO
_J CD
.2
o. d
^ -J -u
o
u o
^^ "^
a u
u a
a o
o
STRUCTURAL DRAFTING
59
American Bridge Company practice requires the smallest pin to be not less than three-fourths the width of the eye bar.
Bars of a square or circular section could, as in the case of bolts, have a screw thread cut on their ends and by means of nuts
tion
be connected to the other part of the structure, but such an operawould be costly since the bars are long and much of the section
for a great length. In such cases the bars are ordered G inches longer than required and this 6 inches is, after heating to a welding heat, upset or pushed in 6 inches, thus increasing the diameter of the bar at the
would be wasted
of the screw
threads will be greater than the diameter of the original bar. This is done so that the bar will break in the body, and not at the joint. The sizes of upsets for bars of various sizes are given in the
handbooks.
be required to determine the size hole through which a l|-inch bar with upset end would pass and the nut required. We find opposite the 1| the value 1|, showing that the upset will
Let
it
be 1| inches.
is
The use of square nuts is not to be encouraged, the hexagonal form being the better, on account of their
and weight 3.175 pounds.
lighter weight.
Instead of the rods being fitted with nuts and threads at their ends, they may, as mentioned above, be made into loop bars. Loop
bars are welded, and for this reason are not to be desired since welds
However, the loop bar has 100 cent excess through the pin, and in order to have an efficiency per of 100 per cent it must have a weld with an efficiency of 50 per cent.
are never as strong as the original.
is
it is
per-
the impact is not great, and in counters, since here the pins are usually of such a diameter that they would be too great for an eye bar of the section of the counter. Table XIII gives information regarding
loop bars.
of
WTOught iron
weld well.
Clearances.
ture
fit
and it is equally important that the draftsman should so detail his work that the various parts of
together well in the field;
60
first, fit
STRUCTURAL DRAFTING
together.
The rivet clearances have been mentioned under "Rivets and Rivet Spacing" and will not be taken up here. It is sufficient to say that on the rivet clearances
o o o
is
most
Where the
distance between
memcom-
to be
puted,
it is
necessary, on account
their
nominal
thicknesses,
and
nominal height,
to
make
certain allowances.
is:
The
usual practice
(1)
Between eye
Ys inch.
(2)
member
g inch.
(3)
STRUCTURAL DRAFTING
sideration, subtract the radius of
61
the largest pinhole in Cambria for that bar from the radius of the given head and add the result to one-half the pinhole diameter in your particular case, thus giving
you R,
R describe
-^"\j
Fig. 48.
the center of the pin as a center and a radius equal to 2^ R describe a couple of arcs 1, 1; (5) parallel to the bar and at a distance l^ R from it, draw two lines, 2, 2, intersecting the arcs 1, 1; and (6) with
these intersections as centers
i?
describe the
small arcs completing the head, see Fig. 46. No material should be closer to the edge of the eye-bar head
than I inch.
jo^o^o^ojLo^o^o^on w -'^c7o rr
'C7
<;?-
-^
_<Ci
Q_
t\
r- or
-Ci
more
Ci_
"o^o^o^o
r
Fig.
-to.
g
Riveted Joints Sbiowing Clearance Allowed
^ on the side should be allowed as was against a built-up member or another eye bar.
62
STRUCTURAL DRAFTING
In case the head
is
on the interior
of a channel or so as to
come
near the
an angle, the | inch must be measured from the of the fillet. This | inch does not apply to the body of the curve
fillet
of
of
what follows. Wherever several pieces of metal are riveted to the same side a plate or other member and could, theoretically, come close against
each other, j-inch clearance is allowed for each case where the ends are not planed. This allows for the slight variations in length liable
to occur
when the
The members
will
then be
In order that
no errors occur, the joint should be drawn up on a separate sheet to a scale of at least 1| or 2 inches to the foot in case the pieces meet
at an angle.
may
be computed.
In case the pieces meet at right angles, the distances Fig. 49 gives a few of the most common cases.
As
clear-
ances at one end will be | inch and at the other end may be more, and should be, in
order that the distances
(
h and h
is
shall
be the
to
same.
first rivet
usually Ij or
H,
be
must
not
J understood that the clearance is exactly J inch; it must be at least j inch, and may be more, up to f inch or | inch in order that
Column and Beam Fig. 50. Connection Showing Clearance
poUlt Or riVCt
may
be
m
.
an CVCU
Uich Or
This Illustration.
STRUCTURAL DRAFTING
PART
II
DETAILING METHODS
Detailing of Angles. The line upon which the rivets are spaced the gauge line. The standard gauges given in Table ^TI should not be departed from unless instructions are given otherwise or unless
is
it is
impossible to make the detail without doing so, in which cases a "special" gauge is used. In deciding upon a special gauge care must be taken to see that the gauge line is not less than the standard
edge and clearance distances for the rivet used. the minimum values of these distances.
In Fig. 51
is
shown
ri^'et
determinate, but in the majority of cases this is not former case the spacing between certain limits should be
to that at the lower limit
.
so.
spacing In ths
made equrl
for 8 rivers
for 4 rivets
It is
unwise
/"
and not economical to change the spacing every few feet. cing
is
'4
(8
Id
18
When
the spa-
may
.zlx.
be placed as desired, the only limitations being (1) that they can be
driven,
and
(2)
out too
much
is
Fig. 5i
Minimum
in
the angle
minimum
used
if
Of course the limitations as to maximum and spacings apply here, the spacing, being used from 3 inches
in tension.
plates.
economical to
down the size of the connection make all the spaces equal. The
be governed by the desire to have the connection plate symmetrical. The distance from the end of the angle to the first rivet is usually 1| inches for |-inch rivets, but 2 inches is sometimes,
spacing
may
as
tension
66
STRUCTURAL DRAFTING
members, they may be riveted together at distances not greater than 12 to 18 inches.
The gauge
line,
line in single gauge angles is used as the working and passes through the working points. In the case of a doubleline,
gauge
the inner gauge line should be used as the line of reference since by so doing the stresses in the angle will be less than if the reference line was taken midway between the two lines.
Angles in either tension or compression should be connected both legs, otherwise the stresses due to eccentricity will cause by the total stresses to be far above the average stress, as a usual case
100 per cent.
rivets should go
This should be done by a "clip" angle, and as many from the angle into the clip as go from the clip into
As a usual thing
it is
Angle Detailing
Vertical Leg
Not Shown
the vertical leg of the clip, as the shopmen will attend to it; only show the heads of the rivets. Figs. 50 and 52 illustrate the principles
mentioned above.
The gauge should always be placed on the angle whether it is standard or special, but do not give the distances from the gauge to the edge of the leg.
In detailing diagonals, the end distances to the working points should be so chosen that the length of the angle will end in an eighth of an inch. If anything, make the angle a little short center to center
of
end holes to accomplish this. The member can easily be drawn up in place by the moderate use of drift pins, this making it taut
riveted
when
up
in place.
Detailing of Plates.
of plates are:
(1)
The governing features of the detailing To keep the plate as small as can consistently be
STRUCTURAL DRAFTING
done;
(2) to
67
it
cut
it
an even
make
number
to detail
and
(G)
may
with certainty.
kept as small as possible for economical reasons, and for the same reason it should be cut as few times as possible,
plate
is
The
two cuts being the maximum and the desired number. It is usually more economical to leave the material on the plate than to trim it up.
it is important that the rivet spacing be so arranged that be done. In such cases the company is not only saved the this can
Therefore,
labor of trimming the plate into some irregular shape, but it gets paid for the extra weight left on. Fig. 53a illustrates a plate poorly
Fig. 53.
Methods
of Detailing Angles,
(a)
Poor Detailing,
(b)
Good
Detailing
detailed
and
Fig. 53b,
although somewhat larger, is of rectangular shape, and most engineers would prefer it to the other.
When It is not always possible to have a plate symmetrical. a plate is symmetrical, the templet work, and, therefore, the cost, is much reduced. If they cannot be made symmetrical, the next best
thing is to have as many as possible alike or of the same width. "With a little thought along these lines a draftsman can save his week's wages
for his
an even number
of
below 6 inches.
If
Plates are not rolled in fractions of an inch except a plate is so detailed as to require a fraction of
an inch in width, the next wider plate must be ordered and cut down
68
STRUCTURAL DRAFTING
and
cut to
to the required size, thus causing expense due to metal wasted to labor required to get
it
length may be any dimenbut it is best to have it in even eighths of an inch, thus sion, 2'-8|" or 3'-5|", etc. As mentioned before, the width of the plate must be stated in inches, not feet and inches. A plate is noted thus
size.
The
1-Pl.
18"X|"X2'-5J"
If
or 1-Pl.
the stress in a
member
of rivets will
necessarily be large.
may
be made thicker than f inch in railroad, or ^ inch in highway or building work, and the member so arranged as to bring the rivets in double shear. Unless the rivets can be brought in double shear
it
unnecessary to increase the thickness of the plate, for shear governs in case of a f-inch plate, and in case of a A-inch plate the
is
change to a f-inch plate does not reduce the number of rivets ficientlv to warrant it.
suf-
A
is
plate
must
also
be of
sufficient section to
greater than that bearing upon, the rivet, this is automatically attended to. In the case of shear along planes between members a different condition obtains. Here the computations are more or
less involved, but the draftsman need not consider this phase of the design since in such cases the experienced designer will design the plate and it will come to him with the correct thickness marked
upon
it.
The rectangular
after the
detailing of plates
is,
of course, simple.
The
rivets are, except in such cases as in the v'ebs of plate girders, spaced
manner
erning.
The
lines
on which the
readily
When
in
is
on a
may
(2)
be detailed
two ways:
By
rectangular co-ordinates;
and
by spacing
is
Only
it
in exceptional cases
the
first
method, shown
in Fig. 54a, to
be used.
The
is
shown
This wa}'
is
case of diagonals, lends itself especially well, since the distance between working points of the plates at the ends can be computed, and the
STRUCTURAL DRAFTING
69
rivet spacing being measured along this line gives the distance between the last holes on the plates by simple subtraction.
and the working point. The various distances to the rivet holes are measured from these places of reference. The distance from the
last rivet hole to the far or side edges is not given. The plate of course being originally laid out to a large scale a layout care is taken that if the distances measured out from the working edge or
point are used, the last rivet will not come closer to or farther from the far side of the plate than is allowed by specifications. In the
Fig. 54.
Methods
of Detailing
Diagonal
Row
Good,
(c)
Example
case of the |-inch rivet, these limits are 1| inches for the smaller and 2 inches for the greater. Specifications govern this distance by
making
it
the least and 8 times the thickness of the plate for the maximum, but not to exceed 6 inches. As a usual thing, engineers desire the
distance to be 1| inches for |-inch rivets, both limits being the
rivets.
70
STRUCTURAL DRAFTING
The working
not.
cases
it is
may not be on the plate. In many However, the distances must be measured from the
point
may
or
w^orking point.
is
One
is
to state
the actual rectangular dimensions, and the other is to reduce them so that the larger is 12 inches and the other a proportional part. For example, in Fig. 55 are given four working points and the lines
connecting them.
The
plates are
shown
in outline.
The
bevel
may
be represented by the full dimensions or by taking the longest side as 12 inches and the other as 9.41 inches, or 9i^ inches, since it is
unnecessary to get the bevel
closer than the nearest six-
teenth.
The value
follows:
9.41 is
computed as
Y
12"
6'-6"
o -02 8'-3i"
Y =
9.41"
of
The method
indicat-
indicating
it
in
inches
it is
is
preferable, since
suit-
the foot-and-inch
Fig. 55.
With method
Method
of Indicating the
Bevel
the
floor
of
shop
order to lay
it
has
to
out.
The
smaller values
work
The number
direction
must main member attached to the plate. This can be easily determined by projecting the number of rivets in the diagonal against the line where the required number is to be placed. For example, let it be required to determine the number of rivets in the top of the plate in Fig. 56a, there being as shown 4 rivets in one diagonal and 3 in the other. Draw a diagram, as Fig. 56b, making o-l and o-2 the same
of rivets required in the connection plate in any be sufficient to withstand the component of the
STRUCTURAL DRAFTING
in slant as
71
soever lay
oft'
the diagonals above in 56a. Now with any scale whatfour divisions from o towards 1 and three divisions
from o towards 2 and project a line up from the last division mark to the horizontal line. Now measure o-a and o-h to the same scale which was used to lay off the divisions on the diagonal lines. There
results 3.1
and
*S2,
2.3
Si
and
2.3 for
It
may be
is
is
showf
in Fig. 5Gc.
In this
method of procedure is similar. drawing o-l to the same slant as the member above, seven spaces to any scale are laid off and the projection made to the top and side. The results show that 6 rivets are required at the top and 3.2, or 4, are required
case the
Here, after
at the side.
vO:
72
STRUCTURAL DRAFTING
TABLE XIV
Thickness of Lacing Bars
STRUCTURAL DRAFTING
On
rivet holes, puts
73
all
other information necessary for the complete fabrication of the beam ready for the structure of which it is a part. Figs. 58, 59,
60,
filled in,
and
illustrate
The
following
:
beam
In
should be according
standards
in the handbooks.
If the
Fig. 57.
Method
of Detailing
an I-Beam on
Beam
Sheets
connection
fact,
is
and
if
it is
standard for that beam, no mention need be made of the in the center of the web, no dimension is required, see
left
end.
If the connection is not in the middle of the iveb, but it is standard, the location of its center, from the bottom should he given, see Fig. 58,
first view, right end.
If the connection
is
not standard,
it
and
if it icere not
connection.
be
from In
leg,
they should
Where the leg against the web is standard and same jJunching, no dimensions need be shoivn, must be shown and the material notation of the
Sheet. Mo- -A
.
5.BCoContr*l80^
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Sheet
No... ^?.
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BRANCii
Sheet no-.^^BRAMCH
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6-0'
5-0"
ll-O"
i-
5-0"
16'-
I'-O'
0"
-4=r
4s
^ Co
^ ^
/6'-8f ccho/es One Girder Mark ^'^^l "6
"
k ^
iJ
mccw
10
_ ?.-L5'lx50 *tl_xJ/''-p
.
16'- 5'
1-0
4'-9'
5'- 9"
10'- 6"
4'-9" i5'-y
I'-O"
"^ 0
to
< ^
T"
One. QI''der_ Mqrk__"^F/*9
JslJ>yjP*I^26_-5'^
\_
_'_
_ 4-_CJ.5ep_5.^l5x0l6jgS5hipJoq5e_
.S:l"BqltjxO}8"Jg.J
HOLES 4t PJQITl-
Madl W.^-B.45i\9ll
Checked BY_/^_^;ti9//
PAiNT.Qie
coatqf
graphite
Fig. 60.
Typical
Beam
Order No.i?<^^-^.
^. B. CaContr.
K,
^77-n
*J33Z
.BROOKLYN
__BRAncH
7T'-r: 7 Ho\jE.s'lA'^in-J<Pl^^3
First Floor
Beams
|nChar6E c^^J^JlTI-
Fig. 61
Typical
Beam
78
STRUCTURAL DRAFTING
When beams
are on a slight bevel,
it
is desirable to
taken
up
iceb
beam
STRUCTURAL DRAFTING
79
Tie rods are put in in case no beams are riveted to the webs, to keep The holes for these are 4\ inches apart, the beams from lateral motion.
and
Where two
placed
close
together;
prevent
lateral
is the
motion.
When
such
shown in
the
handbooks
Fig. 64.
Method
of
Coping
Beam
and
Care should in Fig. 20. be taken to provide for their connection to the
When beams
either the
it is
same
Cope
be at the upper or the loiver flanges of part or all of the beams or main beams are deep enough, the When the girder elevation.
to
I5"x 42"* I
"~^
.^
^>
*f^
-^
^
"^
^
~C6pe to 15" X
t)
3 5** I
**I
a
Ch
o^
Cope
to
9" X 21
O
IVi
-^
.--"^
<Vj
'^"n
CopetTWxfWl C
Cope
to
i
Id" X 51.5*' I
5'above top
.^
1
1
^
-J'.
fVj
e
Fig. 65.
Methods
of
Coping Beams
to Fit
Beams
of Various
Heights
may
be brought
to the
same
elevation as shoivn
The connection
80
STRUCTURAL DRAFTING
angles are in all cases arranged so that the rivets through the girder web and the smaller connection angles go through the connection of the
larger
beam
also.
it is
In case
desirable to have
beams
it
so as to have
all their
tops
or bottoms at the
same
elevation,
may
be accomplished by an
NOTEline
of bevel.
When
a
Fig. 66.
Method
of
Cutting Flanges
Beam
is
Coped on a Bevel
known
is
as "coping" the
beam.
By
coping
is
meant that
beam which is to join the beam under consideration and the web then cut down a distance X and sloped back on a, bevel of 3 inches
Fig. 64
beam
of its
own
shows a beam coped top and bottom to fit into another depth. A beam may be coped on top only, Fig. 65a,
Other conditions of coping are shown with the ways of indicating them. Fig. 58 f, together shows some indicated in the beam sketches. \yhen a beam is to be coped on
or on bottom only, Fig. 65b.
in Fig.
65c
not cut to a
and
Method
Cutting an I-Beam or Channel to a Bevel
of
beam coped
This
is to be
Fig. 67.
shown
cross-hatched.
to
method of cutting
a bevel should
coped to fit another or is simply cut to a bevel. a single beam or a girder formed of two beams having a cover plate riveted thereto is cut to a bevel, the cover plate should be sheared to the line of bevel and the beam should be cut as shown in Fig. 66.
the
is
beam
When
STRUCTURAL DRAFTING
When an
be given.
the cut should be
81
\-beam of a channel is cut to a bevel across the depth, made as shown in Fig. 67, and the distance "a" sliould
The
first
the center depths. corresponding to the gauge lines of the angles, or the center of gravity lines of the pieces, as the case may be. The above mentioned deter-
Hne of the roof and the end, and The chords should now be located by center lines
be obtained from the architect's drawing and from the stress sheet; and in many, if not most all cases, the center lines
minations
may
shown on the stress sheet. The stress sheet may be stresses and the sections on it, or it may and in fact should be as shown on Plate I. Here the designer, who is an has shown the general details. It now remains experienced man, for the draftsman to draw this up so that the shopmen can make it. After he has finished, the results will be as showTi on Plates II and
of the chords are
III,
which
will
now be
discussed in detail.
in,
the angles
themselves should be dra\\'n on by laying of the gauge lines on one side and then the other'edge of the leg on the other side of the gauge
line. After this the top chord should be divided into a certain number of equal parts at each of which a purlin is to be placed. This done, lines from these points should be dra\\Ti perpendicular to the top chord
and
noted.
From
chord to the apex or top, a line is now drawTi, and this is the center line of the main interior tie, or tension member. The member itself
should
members
of intersection
In order to proceed, the distances between the various points must be carefully computed, thus giving the remain-
compute the
bevels,
In order to determine the length of the members and the sizes it is now necessary to take each point of intersection
where any members meet at any other than a right angle and make
a layout of that joint to
foot.
some
The customary
is
there
any
liability of pieces
82
STRUCTURAL DRAFTING
-ft
II
.0
J3-WO-J
V9
fcui3Djg
.^-.U-.t
H
-ladd/^
bupojQ
ixioli-^
pjoqQ
o o
Pi
m
si
1-1
n
c
p.
Rsr:
].''.6
STRUCTURAL DRAFTING
85
various angles are drawn in, the first rivet is set baek l^, I4, or ! inches as the sizes of the angle and of the rivet allow, and the other spacing is so arranged as to make the size and shape of the plate
to the intersection
After the laj'out for each joint has been made and the necessary dimensions of the plates and the distance from each intersection to the first rivet has been
off
The
first
rivet
and noted.
determined, the length of each member ma}^ be computed. This is equal to the length, intersection to intersection, plus the sum of the
distances from the
first
of the distances
from the
first
For example,
in the
main
interior tie
Ui
L2, Plate
I,
the length, intersection to intersection, is 21'-10|", the distance from each first rivet to the end of the angle is 1| inches, and the sum of
the distances from each
first
is
(4|+9)
= 13|
inches, which
is
\'-l\".
The length
of the
member
is:
2r-10r+2 (U")-l'-U"=21'-0"
as at
At the point L2, Plate I, a field connection must be made as well Ui on account of the fact that the truss must be shipped in
is larger than 30 feet, the length of an ordinary gondola freight car. At Li both legs of the angle should be connected, the horizontal leg connection being by a plate. In case of riveted lateral bracing such as is used here, the connection plate may also
Pis. 8, 9,
and 10
At point Ui
rivets required.
as
many shop
will
rivets are
put
keep the plate symmetrical, and will allow the same templets to be used for the top chord and main interior tie on both sides of the truss. This more than overbalances the cost
This
of driving the few additional shop rivets.
At Zo in this case the truss has been designed so that the rivets are symmetrical about the point of intersection and, therefore, only a sufBcient number are required to take up the direct stress in the
top and bottom chords. In many cases the end of a roof truss is as shown in Fig. 68, in which case the number of rivets io L2 may be
calculated from the equation:
n^d
Rn =
P
86
in
STRUCTURAL DRAFTING
which
n= number
on one
rivet;
R=the
vertical reaction;
= thc
and
the
f= distance shown in Fig. G8. The number of rivets in Lo Ui may be determined from
equation
:
nhSn =
in
GSe,
which
iS
is
ci
in
These formulas allow for the stress due to eccentricity. Fig. 68. The rivet spacing j) is usually taken as 3 inches, although it may be
taken as any value permissible by the specifications. In the detailing of the lateral systems, Plate III, the same method
of procedure as
Care should
C//p
Angle
Fig. 68.
End
of a
Fig. 69.
be exercised
in
members and clearances in rivet driving. The purlins, or rafters, may be detailed
directly
sheet with the bracing or truss, or upon a beam sheet, preferably the latter. In Plate III they are upon the lateral sheet. These
purlins should be riveted, not bolted to the chords of the trusses.
In order to facilitate erection, clip angles should be riveted to the top chord as shown in Fig. 69 so that the purlin may be put in place and riveted up without having to hold it in place with ropes or chains.
STRUCTURAL DRAFTING
Also by this method the purhn
port for erection apparatus.
87
may
be put
in
holes at panel points of the top chord are for these clip angles.
After the draftsman has finished his drawing he should carefully check up all dimensions and bevels and inspect the drawing
for errors in rivet
clearances.
result
in
The
a
drawings
will
soon
pleasant position, but one with greater responsibilities attached. Detailing of Plate Girder Spans. The information which the
is
in the
form
This
may
it
be as Plate
which
will
be like Plate
VL
is
is the latest and most approved form, or In both cases the number of rivets for the
but on Plate V the rivet curve for the and also the curve of the total and dead given load shears and moments. As soon as a plate-girder stress sheet is turned over to the
lateral connections are given,
draftsman, he should lay it out at once and determine the exact location of the web splices, the stiffeners, and the cover plates and
not given), should decide upon the lengths of the panels of the lateral bracing, and should also make layouts of the lateral plates, if possible, so that the material can be ordered at once
their lengths
(if
if
necessary.
:
observed
(1)
Be
come
at a panel point of
Locate
and
stifTeners
as regular as possible. Have the panels of the lateral systems equal if possible. If not, have a (3) smaller one at the ends of the girder, the remainder being of equal length. Stiffeners to which cross-frames are attached should have fillers. (4)
(5)
leg of stifTener angles should have a gauge of 21 inches This will enable the cross-frames^ or floor beams to be swung in during erection without spreading the girders. It is always best to use as few sizes as possible for stiffeners, connection (6) plates, etc., and avoid all unnecessary cutting of plates and angles. Locate the end holes for laterals and diagonals so that they can be sheared (7) by a single operation, see Fig. 70. This will, as a rule, throw the end rivet
The outstanding
or more.
further back from the working point, nection plate, but it is desirable.
(8)
It is preferable to have an even number of panels in the lateral system since the girders can in most cases then be made symmetrical or nearly so about the center.
o
>3
^
?>
I-
,?s 1 I
^
<:
"
^
"
JJ
(^|(^
5 ^ ^
.^,
II
-J
<;5
I
?0S
tie
I;!
"Vj
obis
M - ^
"^
.,00000i^-.i ^F^Q-
"SS^
3^
^J
90
(9)
STRUCTURAL DRAFTING
The
rivet spacing curve should
sheet.
be constructed
if it
is
stress
In addition to the above the following rides which apply directly to the detailing should be followed. They are:
(1)
The second pair of stiff eners over the ends of the bed plate shall be so placed that the plate will extend not less than 1 inch beyond the outstanding
leg.
(2)
If spaiis are on a grade, unless otherwise specified, put the bevel in the bed plate or masonry plate and not in the base or sole plate, sometimes
(3)
called the bearing plate. In short spans, 50 feet or less, put slotted holes for anchor bolts in both ends of the girder. This will usually be covered by a clause in the specifications.
(4)
In square spans show only one-half, but give main dimensions such as "overall" and "center to center" and lengths of cover plates for the entire
span.
Incorrect,
one operation
Fig. 70.
two operations
Method
of
Locating End Holes for Laterals and Diagonals so that They Sheared by a Single Operation
May
be
(5)
The
girder detailed
is
is
inside.
(6)
If a span has no lower lateral bracing, only sufficient of the ends of the girder arc to be shown in order that the detail of the base plate and its connection to the flange may be shown.
(7)
If the fillers become 12 to 15 inches wide, they become too heavy to be slipped in in the field and they should be riveted in place in the shop with
(8)
two countersunk rivets. the ends of two girders meet on the same pier the masonry plate should be made continuous, that is, one plate to extend under both spans. Never make the base plates continuous since they could not be riveted up
at least
When
in the field.
(9)
Detail the bed (masonry) plate separately, never show with the base plate.
it
in connection
STRUCTURAL DRAFTING
At
ings of
91
least two sheets are necessary to complete the detail drawany girder span, viz, (1) the Floor, IMasonry, and Erection Flan, Plate VII, and (2) the Girders and Bracing, Plate VlII, although in many cases the information on this sheet is put on two sheets, the girder on one and the bracing on the other. The first sheet
should show:
(1) (2)
(3)
A cross-section of the floor. A longitudinal view of the floor. A side elevation of the floor.
The angle of skew and the width of the bridge The elevation of the bridge seats and the grade The marking diagram.
All clearances.
seat.
(4)
(5) (6)
(7) (8)
of base of rail.
members which
should be given the same mark. It may be, and usually is a fact, that all marks can not be put on the marking diagram until the detail
drawing is done since then and only then is it possible, especially with the plates, to determine all members which are alike. Only
those
it is
members which are shipped loose are given a mark. Thus seen that while each connection plate has a mark, only the entire cross-frames are given one mark since the members which compose
is
them
"Other essential information" shop-riveted together. seldom required. In this special case there is shown another track
are
all
it is proposed will be put in in the future. Another case is where each end of the span has a different height from the base of In such cases this should be shown. rail to the masonry.
which
On
plates,
and
if
the
ends are supported on cast-steel bases the height of these and also the dimensions of the base should be given.
laterals,
At the top of the sheet show a top view of the span with cross-frames, and their connections complete, the girders being placed at their
Below
this
show the elevation of the far girder from the inside, with all the flanges and stififeners indicated and blackened in. If the span has lower lateral bracing, show below the elevation a horizontal (3) section of the span just above the tops of the lower flange angles. On this
field holes in
(4)
drawing show the lower lateral bracing. Cross-frames shall, whenever possible, be detailed on the right hand of the sheet in line with the elevation. The frame shall be of such a depth as
III
lllll
41
J#'||hvi
Rt|
'
1-|||||
yJii
y1
1
IT
rrrrnT
A)
^-i''/^
f/!/r.
cc- Zxpahs/on
End
/-Beof PA
/-Beef P/ i'<zii/^-4^i F/'xec/ ncf 24 " ji x2'-4.^ p/anec/ to 24-"'^'//. /T ^^'-^i p/aneif 24-".';^' MA.
BP/
BP2
EKpansion End
/ I
Coi/.
PI
P/.
lb > /6
COK
a
Te
Co^. PI
le*
|33-5 Tap and Boi^om .'4fi-Z Top and Bottom "73-10 Too onl^^
_,
,__
ilMm
6-6
3-ll
Jjjjii]
df4i-50
ii
C.fe C. 0/ e-xs.
^itj- jr
gV^-
~
,
5'-.^"
~ '
~:
i
8 i ~i
W'
"
j
'
'
"
<>
'
^i
i i
3- 9a
3ifzi iip'
-rt^^-N^-'
^T^^^TFSpT^^^^I^-g^T^n
I'-s-iffeoI'vyg.^
JJJL
7/-6
C.toC.of Sear/n^s
Cover
P/.
/6 ^71 "Sf-Q
Boffom only
Materia/ Soft 0. H.
Rivets /adiam
Stee l
AY
.
STRUCTURAL DRAFTING
to permit
97
it being swung into place without interfering with the heads of the flange-rivets in the girders. (5) Always use a plate, not a washer, at the intersection of the diagonals of
cross-frame.
The
in detail
various parts of Sheet 2, Plate VIII, will and described and commented upon.
now be taken up
The Webs.
tions of an inch.
As a usual thing webs are never specified in fracIf so, the next inch in width must be ordered and
then after the flange angles are riveted on, the projecting portion is cut off an expensive operation. Webs are ordered in even inch
widths and the distance back to back of angles I inch greater than the width of the web plate.
to prevent
is
made
\ inch or
This
is sufficient
from projecting above the favor the web planed dowTi from the engineers flange angles. greater width and claim that the bearing of the web on the sole or base plate thus obtained is a great advantage. The advantage
any
irregularities in rolling
Some
is slight,
way,
it
however, and unless specially instructed to detail it that should not be done. The web splices should, as before menIn some cases the
plates butt up against each other, being planed to an even bearIn most cases, however, the ends of the webs are sheared off ing. and the customary |-inch clearance is allowed. In this case the sum
of the lengths of the
is 2 (25'-|")+23'-5f "= lb'-^\", 73 '-10" or f inch less, which is taken up by the distance between webs at the splice and by the small amount, | inch, which web is below the backs of the angles at the
web
webs as given
is
This shows the webs to be \ inch apart at the splices. It is unnecessary to place any dimensions or notes on the drawing calling
ends.
attention to this fact since the shop will make this allowance unless instructed otherwise. In case the webs are to be close together, a note must be placed on the drawing at the splice, reading "Webs
Web
Splices.
Web
splices
may be
of
two forms,
viz,
that as
indicated on Plate VIII which takes shear only, and the moment web splice. The proper manner to detail a moment web splice is as
shown in Fig. 71. In the simple shear splice both the splice stiffeners and the splice plates may and should have the same spacing as the intermediate stiffeners, and the rivet lines should be spaced so as to
98
STRUCTURAL DRAFTING
In the moment correspond to the spacing in the flange angles. but this is seldom the case. spHce this should be done if possible, However, in case of more than one splice occurring in half of the
alike, being figured for the one with a splice plate is a species of filler, it should the greater stress. Since be given a mark so that in case of other splices occurring the mark and not all the dmiensions should be placed upon it.
be made
Stlffeners.
have the outstanding leg on the side of the gauge line away from the center of the girder. As a rule, the end stiffeners should have enough rivets to take up the end shear, and the intermediate stiffeners should
^
-^
-^
^
-^
(^
-^
^
<y
^o $ -^6 ^
-$
^ -^ $ ^ ^
^^
<y -^
Fig. 71
Method
of Detailing a
Moment Wcb
Splice
have
take up the shear at that point. This would, if carried out, require a different number of rivets in each stiffener. Common practice requires that the spacing in all stiffeners should
sufficient to
be the same and that this spacing should be the same as in the end stiffeners. In some cases, such as in heavy girders, it is not possible to do this on account of the large number required in the end stiffeners,
and the
rivet spacing
is
in all
the intermediate
stiffeners.
The
center.
most
When
the
web
should be symmetrical about the are of even inch width, the f inch plates
STRUCTURAL DRAFTING
may
in the spacing.
99
be put into one odd space at the center in order to avoid | inch It may be necessary to put in a few more rivets than
are computed as necessary, but the advantage gained by thus making the punching of the phite on the multiple punch possible, makes this advisable. Fig. 72 shows this method of detailing. In order to
make
web
in
splice efficient to
some degree
withstanding
moment
for
2i
/"
^
<P
(p
the
that,
^
N
;
"
rivets
placed close together for a few spaces. If the space changes after
it
the middle of the web, except in such a case as Fig. 72 where the
center space may or may not be as great as those on either side of it.
<0
v
^M
'^^
<>
the
inner
guage
line
of
the
^^i-
angle as shown, and no rivet should come closer than 1^ inches to the end of a filler.
flange
'I
Each
be
<>
given a mark and in case others of the same kind both in size and
^^;;^J
\\<^
r=^ o-^
Web
Plate
Those
^'^- ^^
Method
of Detailing StiSenera
crimped
will
if
be given different
size
mark even
It
should be noted
that some of the stiffener angles difTer only from the fact that they have holes in their outer leg to which the cross-frames are connected, hence a different mark.
The
length of stiffeners listed on the drawing is the distance Without further instructions they will
fit.
100
Fillers.
STRUCTURAL DRAFTING
Fillers are placed
under angles that are crimped sihce inch and not the entire | inch which the angles are only crimped f The fillers are given marks for is the thickness of the flange angles.
the same reasons and in accordance with the same rules that apply
to
stiff eners.
Flange Angles.
angle
it is
In case of double gauge on the 6-inch flange better to put the 2|-inch gauge on the inside, no matter
1
-
^ Q Q
-
Cp
Q Q
0-x
(t)
-e
y-0
0-0
^(S)5"= F
0-
^
e
''<^.^
Center
line
of Girder
Fig. 73.
Method
of Detailing
be, since
by
is
The
any two
any changes
stiffeners.
STRUCTURAL DRAFTING
be
In the inner
101
gauge line at a stiffener, an even number of spaces must be between any two stifi'ener gauge lines, since the rivets must
stagger.
This brings one rivet in the center of the girder, which is a splice at the center of the girder. The
may
placed as
then be broken as in Fig. 73, the stiffener angle being rivet spacing being symmetrical on each
Between the stiifeners at the end, the spacing should be the same as it is between the next two stiffeners.
at any point should ne\er exceed the computed unless constructive reasons require it. On account of rivetspacing
The spacing
74.
For
will
minimum
spacings next to
it
The
rivet-spac-
in
Fig. 74.
Minimum
Stiffener Angles
is
two
used in the top flange and, according taken out of each angle, it
possible to space the rivets in the outstanding leg and cover plates without reference to those in the other leg of the angle, due care
being taken that they do not come closer than Ij inches to the outstanding stiffener leg. No special rule governs the spacing in the
cover plates, the only requirement being those of the specifications, and that the number of rivets from the center of the span to the end
of the cover plate or the
number
of rivets
n=
stress;
102
STRUCTURAL DRAFTING
of a rivet in single shear or bearing in the cover plate, the smaller. For the first cover plate on top of the
71
[(1(3
A)
2 (I
+ I)
A]
10000
6013
= 13
which shows the number 78 to be amply sufficient in this respect. A clause in most specifications requiring the maximum spacing to be not greater than 16 times the thinnest plate and not greater than
6 inches, further governs the number, which would be 50 by this re-
STRUCTURAL DRAFTING
103
In order to illustrate the above principles in regard to spacing when double-gauge lines are used on both legs and the maximum
spacing for any particular distance is shown by the rivet curve, an Let the stiffeners and the rivet-spacing example will be given.
diagram be as in Fig. 75. This shows the allowable rivet spacing to be 2| inches at the second, 3| inches at the third, and 3| inches at
the fourth stiffener, the distance between stiffeners being 6'-7|". Let it be required to determine the rivet spacing between the second
and fourth
stiffeners
C.PI.
9r*
I6"x"a33'-5" Top
&
Bottom
Fig. 76.
Detail Drawing Showing Determination of Rivet Spacing between Second and Fourth StiSeners
Since the stiffener angles have a 3-inch leg on the web, the gauge of which is If inches, and no rivet can be driven closer to the
edge of the leg on the web or to the outstanding leg than \\ inches, no rivets can be driven closer to the gauge than 3 inches and 2\
inches on the sides of the outstanding leg and the edge of the other inches is the minimum distance leg, respectively, see Fig. 76. Since 3
it
must be used
spacing diagram requires not less than 2\ inches. This leaves (6'-7i") _3"=6'-4J" from that rivet to the one in the gauge at the top of
stiffener (3),
no attention being paid to 3 inches, the minimum disit is less than the Z\ inches required by the diagram.
104
STRUCTURAL DRAFTING
of spaces
must be used since the last rivet is on the and from the rivet-spacing diagram it is seen that other gauge line; the spacing can not exceed 2f inches until half way between the two
An odd number
stiffeners,
stiff ener
of 3j inches
would be allowed at
(3).
By
consulting Table
equal to 6'-0i".
Now
is
from which
it
seen that
| 'inch
was added to 15
;
of the 29
2|", the result would be all that is desired but this would lea\-e the last space 2f inches and by Fig. 76 it is seen that it must be
the last space 3 inches, which is | inch, or f greater than 2| inches, there remain 28 spaces between 2 13 15 ^ left. If, thererivet a and rivet b, Fig. 76, and only 7 4 4 4
at least 3 inches.
By making
fore,
I inch be
added to 13
making 13
of
2|"+j"=3|"
It is:
15 13
1
"2i"=3'-U"
"2f"=2'-llf"
"3^^ =^0^-3^^
Totals 6'-7i"
In a similar
manner the second space between stiffeners has its Here it is seen that the rivet spacing may
can not exceed 3 inches until past the middle, and can have a few spaces at 3f inches at the stiffener. By Table X
it is
seen that 24 spaces at 3^ inches equal 6'-6". Now (67i") or f and if one of the 24 spaces be increased I inch and (6'-6")=
U"
two of them are increased | inch the entire f inch and the spacing will have been completed. It is*
21 spaces at 3i"-5'-84 2
"
1//
will
be used up
"3|" = (V.7i"
Totals 6'-7i"
fill
out
STRUCTURAL DRAFTING
The
plate are,
rivets in the horizontal flange of the angle
105
greater than 2| inches, placed opposite those in the vertical flanges as is shown in Fig. 76, since according to Table IX, Y being (2^" f")= 1|", no stagger is required, and
is
is
less
than 2| inches
it is
it is
changed so as to be 3
ing in the cover plates, a note, "Spacing same as in vertical legs" or "Spacing same as in web" being all that is required.
all the spacing in the cover plates has been determined, be necessary to change it slightly in order to allow for better may spacing in the connection plates, but it is common practice to make
it
After
the connection plates conform to the spacing in the cover plates since by so doing the additional cost of templets for the horizontal legs of angles is saved; and although a few additional templets for connection plates may be required the saving is considerable. Cover Plates. The actual lengths required are given on the stress sheet, but when the preliminary layout is made and the material
ordered, the plates are ordered longer in order that they will at least be the required length when they are on the girder. The cover plates
and
should be stopped so that the last rivet is 1| inches from the end, in the case of double-gauge angles this rivet must be on the outer
single gauge is to be recommended, procan be gotten in. At the ends of the cover not necessary to give the distances to the edges. The
The
dimensions should go on as in Plate VIII and Fig. 76. The material notation should be put on as shown, all cover plates on both top and bottom, which are of the same section and length, being listed at
the top.
Any
plate which
is
is
listed there.
bottom cover
in the
plate next to the flange angles does not run the entire length of the
and accordingly he should not run his rivet spacing bottom flange through to the end but should stop at the end
cover plate. This Cross Frames.
is
of the
common
The
cross frames
may
be detailed as shown
in
Plate VIII or as shown in Fig. 77. A layout of the plates must be made; the working point being taken at the intersection of the angle
gauges, as in Fig. 77, or at some point which the line connecting these points, see Plate VIII.
is
approximately in
latter
The
method
106
STRUCTURAL DRAFTING
has the advantage in that it allows the point to be so chosen that the ends of the diagonals will be about j inch from both the stiffener and the top angle, thus making a smaller plate. The bevels are not
stated on the diagonals since the dimensions are given directly. The end distances should be given or, if not, a note stating their
The
always be given, likewise the distance to the center of any group of holes. The rivet spacing may then be measured from these points. It was formerly customary to give the distance a, Fig. 77, but it is unnecessary and it is not now
hole, should
Fig. 77.
put on the drawing. Attention is called to the detailing of the diagonals in C. F. 1, the center line being half way between the gauges and a rivet placed on it at the ends.
Rivet clearances should receive close attention.
in the hori/.ontal leg of the
The
first rivet
Ij inches away from the edge of the cover plate, and it and all others should so stagger with those in the vertical flange that the field rivets may be driven. In case the frames are as in Plate VIII, the
STRUCTURAL DRAFTING
107
the cover plates be so arranged as to have one rivet on the gauge of the angle.
down
either
not a cover plate or where the cover plate of its being notched ^ inch, press on the rivet heads of the cross frames. This may be avoided
is
may, on account
by cutting out the tie or by placing fillers as shown in Fig. 77. Since the tie is notched at I inch and the head of a |-inch rivet is
I inch, then the cover plate thickness
be at least
ness of the
(^+f)= If
filler
inches before a
added to that of the angle must filler is required; and the thickis
where
s is the-
sum
no cover
plate.
no filler is required at the bottom. All intermediate cross frames should be alike, and the end cross frames should be like each other. In Plate VIII, the angles are | inch and the first cover plate -fg
inch, the
sum
being
(|+
3^)
= 1A inches,
which
is
no
filler is
required.
The top angles should have their horizontal leg detailed with the cross frame. This will save many dimensions on the lateral
systems when they are detailed.
Lateral Systems. The lateral systems should be detailed in place whenever possible.
All the panels of the lateral systems should be of the
length.
If this is It is
same
the ends.
not possible, the shortest panels should be at seldom possible to make all the panels equal when
masonry plate is used. In case of the cast-steel pedestals, the dimensions of the top may be so chosen as to have all the panels of the lateral system equal. This will make the lengths of all angles
with the same sized legs on connection plates equal. The angles may be detailed as shown in Plate VIII or as
78.
in Fig.
a rolled-steel
The rivet spacing is measured back from these reference points, being determined from the layout of the plate. The distance from the working point out to the first hole should be
given.
else.
The end distance should be given or else noted somewhere The plate should, when a double-gauge line is used, be made
108
STRUCTURAL DRAFTING
double-gauge Hne should only be used when unavoidable. The working point should be in the center of the web and on the
gauge
is
in Fig. 78
where a
and then the intersection or working point should be at the center of the girder, see Fig. 73. All of the methods, Plate VIII and Figs. 78a and 78b, are in common use. The author prefers those
girder,
O O O O O O
o o
iC)
O O O O O Q
'O
o o
w
Fig. 7S.
shown
in
between
the cross frame and stiffener, see Fig. 78b. Each different angle, as in the case of stiffeners, should have a different mark. In such cases the
mark
it,
is all
that
is
necessary
thus
much
repetition in
detailing
is
avoided.
The
lateral systems,
examples
marking system.
determined from the layouts, being taken from the layout also.
is
The
STRUCTURAL DRAFTING
100
The edge distances of the working ends and edges are shown only when greater tlian 1^ inclies, and in some cases even then the plates
ones.
are kept rectangular throughout except in the case of the smaller P^ew sizes for many plates give evidence of good detailing,
this.
It
might be noted that with single the plates can be detailed more
economically than when the double-gauge lines are used in the angles. A notch must be cut in the plates to allow the stiffener angle
to clear.
where
it
This must be carefully located and detailed for each plate differs in the least, and all plates to which any one notch
>
^^
t
^
/-/J
j^LJ
i-d'
shear
Fig. 79.
be detailed
These maj' be as shown on Plate VIII and should manner, or they may consist of cast-steel pedestals with or without rollers. Figs. 79 and 80. The rollers may be either
Bearings.
in that
circular or segmental.
abutment or
pier
is
liable to settle,
In the latter case they should, in case the have a tooth on each end of the
lower plates, otherwise the movement of the girder and the movement due to the settlement of the abutment will cause the rollers
to
tilt
due to temperature.
!",'
Drilled holes
^
^^^
'--,
K.
R 1-8"
^^/^s^
T,
1-3"
Top Bearing for girders with 3 flange angles
:'^
'^
r^
-.,,
^
ih
10"
64 rockers
ft
-M
'
^'f
!L
M
T'
[
'
'
"^
'
'
'
'
'
'
'
'
_
2^
Top
^>
li holes for I4 split bolts
4i
\
r'tS
^R^
^^^^^^m.^^>Sy^^^l.
^te
-^C^
iR
-ii.
<d
Washer
To^
forged Ring
turned shoutder on bearings
fit snugly over
-^
Wrought Masonry Plate
Fig. 80.
Pm
STRUCTURAL DRAFTING
is
111
Detailing of Compression Members. The first thing necessary to determine the pin plates and the ninnber of rivets required. This is done by a method already discussed.
14' -8^
Fig. 81.
Member
The
that each
rivet clearances
and
member may
fit
consisting of
should be riveted together at distances throughout their length not The clauses of the specifications relative greater than 12 inches.
to lattice bars, see Table
read and
followed.
The dimensions
14'-5"
necessary in compression
mem-
\5f3yy3frf
l3alt5P5.at9"=9'-9"
^^5"5y'
/Da"
Fig. 82.
Detail of Compression
Member Where
in diagonals of
which rivet the angles plate girders. together need not be given but noted as "Rivets spaced about 12
The spacing
112
inches centers."
STRUCTURAL DRAFTING
Fig. 81
is
member.
When two
of detailing
is
or four angles are latticed, they should have tie plates In such cases the method
in Fig. 82.
shown
is
or
may
not be alike.
The
and
left-hand end
Compression members consisting of channels and lacing bars tie plates are very common. Their design is given in Bridge and the clauses of the specifications cover the details. Engineering
pin plates should be on the inside, not the back, of the channel.
The
member.
Compression members
in light bridges.
of cover plates
The
The
Heavy compression members are made up of detailing of such members requires considerable
may
be
sufficient.
Fig. 85
section Uo U2 of a riveted railroad bridge and fairly well represents the detailing of that type of member.
Detailing of Built=LJp Tension Members. The detail of these members is no different from the detailing of compression members of the same class, except that care must be taken not to reduce the
beyond the required amount, by taking out too many rivet Those clauses of the specifications relating to batten or tie holes. plates and lattice bars apply here as well as to compression members. Built-up tension members must be symmetrical about the neutral
section
axis.
should be kept in mind that while there are many waj's to detail a piece so that the shop and field will get it right, yet some of them are such that the fabricaFacilitation of Erection.
In detailing,
it
tion
will
be greatly facilitated
is
if
The
down
in the
necessary in order that the erection will be facilitated by the correctly planned details of the draftsman, yet many points tending to this may be put in the form
previous pages.
of rules or instructions.
While experience
The
following will,
if
attended
to,
tend to
The first consideration for ease and safety in erection (1) should be to so arrange all details, joints, and connections that a
WEST ELEVATION OF MUNICIPAL OFFICE BUILDING FOR THE FROM ARCHITECT'S DRAWING
AIcKim, Mead and White, Architects, New York Ground Floor Plan Shown on Page 42S
CITY OF NEvV
YORK
o
(In
O
o.
b O
O
c o c o
H U
H O
o
&
Oil
-I
PQ
b. is
"
O -^ c 3 J _ is ^ s a P
"^
- f^ a IN .2 ''
o M
OS
fa ^
(1<
<
0,
tti
a o c
&
o
J3
o o
to
a o
o Pi o
(IdPAl BUtlNNfi,
,,
^^3J
Ground Floor Plan In Process of Construction in the Fall of 1911. For West Elevation See Page 427
to
n
)
a
73
>
s
o
o
o.
00
Ml
433
116
structure
STRUCTURAL DRAFTING
may
be connected,
made
self-sustaining
and
safe in the
p]ntering connections of
when
When practicable, joints should be so arranged as to (3) avoid having to put members together by entering them on end, as it is often impossible to get the necessary clearance in which to
do
this.
In all through spans floor connections should be so (4) arranged that the floor system can be put in place after the trusses or girders have been erected in their final position, and vice versa,
so that the trusses or girders can be erected after the floor system
danger of them being broken oiT in unloading and handling. Loose fillers should be avoided. They should be tacked (7) on with rivets, countersunk where necessary.
(8)
tures,
where longitudinal girders frame into cross girders, shelf In these structures the angles should be provided on the latter. expansion joints should be so arranged that the rivets connecting the fixed span to the cross girder can be driven after the expansion
span
is
in place.
(9)
depth resting on the same bent. Holes for anchor bolts should be so arranged that the (10) in the masonry can be drilled and the bolts put in place after holes
the structure has been erected complete. In concrete masonry they should be set very carefully according to data furnished by the
Bridge Company. In structures consisting of more than one span a separate (11) should be provided for each shoe. This is particularly bed-plate
important where an old structure is to be replaced if two shoes were put on one bed-plate or two spans connected on the same pin, it
;
STRUCTURAL DRAFTING
would necessitate removin<j two old spans
one.
in
117
In pin-connected spans the sections of top chords nearest (12) the center should be made with at least two pinholes. On skew
spans the chord splices should be so located that two opposite panels can be erected without moving the traveler.
(13)
joints,
and enough
Tie plates should be kept far enough away from the rivets should be countersunk inside the chord,
and other members being easily set in place. Posts with channels or angles turned out and notched at the ends should, whenever possible, be avoided.
to allow of eye bars
(14)
In conclusion,
treatise
it
may
the more
common
him
to
become
good
common
practice.
435
REVIEW QUESTIONS.
PRACTICAL TEST QUESTIONS.
In
the
foregoing
illustrative
sections
of
this
Cyclopedia
in
numerous
show the application of' the various methods and principles. Accompanying these are examples for practice which will aid the reader in
detail in order to
fixing the principles in mind. In the following pages are given a large number of test questions and problems which afford a valuof testing the reader's knowledge of the treated. They will be found excellent pracsubjects tice for those preparing for College, Civil Service, or Engineer's License. In some cases numerical answers
able
means
437
R E V I K TV Q U K S
'1^
OXS
ON THE STTBaEOT OF
STEEL CONSTRUCTION.
PART
I.
1.
What
Define the terms "wall columns," "wall girders," "lin" curtain walls." " Describe the purpose tels/' spandrel beams,"
of each.
3.
to
roof of a
laws.
4.
table
given
in
Chicago
Given an
floors,
with wall columns spaced 16 feet center to center and having three windows in each story 4 feet between jambs and 7 feet high, separated by two piers 1 6 inches wide on face,
between
(a)
law,
if
Give the minimum thickness of walls by the these walls are carried on steel lintels.
New York
Draw a section of this wall over one window, showing (5) the size and character of lintel required to carry the wall between columns and to support a 4-inch stone arch over the window.
5. 6.
What
are the general types of floor arches in use? State the systems which require the use of tie rods, and
these are necessary.
state
why
7.
state the
two uses
8.
"beam."
a schedule of plain material to be ordered from Give the mill, including angles, tees, zees, beams, and channels. all information required to enable mill to make shipment.
Make out
STEEL CONSTRUCTION
floor framing plan in which there are 12-inch beams, 18 feet between centers of bearings, and spaced 311-pound 5 feet 6 inches center to center,
9.
Given a
Using Table II, give the total safe load per square foot which these beams will carry. Determine the total safe load at a fiber stress of 12,fj00 (5)
(a)
pounds per square inch by using the formula for bending moment in beams and the Table of Properties.
10.
15-inch
between centers of bearings in order that the limit of plaster deflection may not be exceeded? The allowable fiber stress for less than the plaster limit is to be
taken at 16,000 pounds per square inch. 11. Determine the vertical deflection of a 6-inch by 4-inch
by |-inch angle, 8 feet between centers of bearings, having its long leg vertical, and loaded with 1,500 pounds uniformly distributed.
Define the term "factor of safety." State the reasons for the use of different values for different materials.
12. 13.
carried by
(a)
(J)
floor
beam.
floor girder.
(c) 14.
An
interior column.
co
determine:
(a)
The
The
actual
fiber
stress
known
beam
loads.
total
(5)
load
will carry at a given fiber stress. The size of beam required to support a given (c)
system of
loads on a given span. 15. State the considerations ordinarily determining the form of column to be used.
State the factors which determine the safe load which a column section will support if Gordon's formula is used. given 17. For what combination of loading should roof trusses be
16.
designed
18.
^.-j
ate rials.
REVIE^i;^^
QUESTIONS
OF"
ON THE SXJBaEOa'
STEEL CONSTRUCTION.
PART
1.
II.
the steel framing of an office Duilding, starting from the architect's plans, as a basis, and giving each step.
2.
.1
column
3.
12 feet.
this
Given a 15-inch 42-pound beam on an effective span of Determine the bending moment in inch pounds which
will carry,
beam
4.
assuming a safe fibre stress of 16,000 pounds. Determine the total load uniformly distributed which
the above
5.
beam
will carry.
total load the
Determine the
beam
of Question 3 will
carry
if
thirds.
concentrated in two equal loads, dividing the span into Show that the relation between total uniform load and
above is always constant. In the above beam determine the total load which can
if
be carried
concentrated at the center, and show that this relauniform load is always
is
constant.
7
.
What
?
"
is
important to have the framing symmetrical about the axis of a column, and what effect on the column does eccentric connection have?
it 9. Determine the proper size of cast-iron bearing plate to use with a 15-inch 42-pound beam having an effective span of 18 feet and loaded with a maximum safe uniform load at a fibre
Why
STEEL CONSTRUCTION
pounds tbe beam having a bearing of 12 inches on the wall, and the safe bearing being taken at 15 tons per square
strain of 15,000
;
foot.
10.
" for buildinor of the folState safe values of " live load
:
Office building.
School building.
Assembly
Hotel.
hall.
(e)
Warehouse.
11.
can be safely carried by a column 11 feet long, composed of a 12-inch by i-inch web plate, and four angles each 6 inches by 4
inches with the long leg out. Using the formula given by the New York building determine the total safe load that can be carried by a castlaw,
by
I-
12.
iron
long.
column 10 inches in diameter, l.V inches thick, and 12 feet Use foimula given in Cambria for determining value of
13.
i'adius of gyration.
To
loads.
To find the size of beam required to carry a system of known (b) loads at a given fibre stress. To find the total load uniformly distributed, which a given beam (c) will carry at a given fibre strain.
14.
tlie total
can be carried by a column 14 feet long composed of two lO-inch 15-pound channels placed 6i inclies back to back with two side plates 12 X I inches riveted to the flange.
15.
Make out a
bill
shown by made to a
16.
Fig. 127; s^- mB measurements, assuming drawing to be scale of one inch equal to one foot. For what combinations of loading should roof trusses
?
be designed
17. 18.
State the three types of foundations, and describe each. State some of the features which should be considered
in designing a truss,
and which
RKViETV questio:n^s
ON THE SUBJECT OF
STEEL CONSTRUCTION.
PART
III.
1.
(a
fitting-up bolts;
(e)
clevis nuts;
(d)
sleevo fiuts;
turnbuckles;
2.
upset rods. Give the Carnegie code of conventional signs for rivet-
ing.
Determine the shearing and bearing value of a f-in. in. thick for both shop and field rivets. -^ 4. In Fig. 199, determine the number of rivets actually 11 to No. 9, and for No. 9 to required for the connection of No. No. 12. Determine the load by the full capacity of beams as
3.
rivet
on a web
loaded.
5.
State the
can be used on an
6.
Make
spans for which standard connections 8-in., 12-in., and 15-in. beam loaded uniformly. a shop detail of a cast-iron base with ribs, for
in Fig. 226.
minimum
Base to be 3
ft.
ft.
on the
in.
Make
and composed
high. a shop detail of a lintel carrying a 16-in. wall, of two 10-in. 15-lb. channels and one 10-in. beam,
ft.
to
be placed flush
Make a shop detail of column No. 1 in Fig. 199. from top of cast-iron base-plate to finished floor 12 ft. Length 6 in. Base-plate to be 20 X 20 X 2 in., similar to that shown in
Fig. 109, Part II.
STEEL CONSTRUCTION
9.
10.
Make Make
a shop detail of
beam No. 11
2,
in
Fig. 199.
in Fig. 94.
Part
II.
shown
11.
Make
I,
43A, Part
a shop setting-plan of framing shown in Fig. from the wall line at the bottom of the figure, includ-
ing the first line of columns. Use scale to determine dimensions, and calculate size of beams for a total load of 175 pounds per
square foot.
detail of one of the beams between the wall and the interior columns on above plan. 13. Make shop detail of one of the beams between the on the above plan. girders
12.
Make shop
14.
interior
Make shop
between the
columns in the above plan. Make shop detail of beam No. 2 in Fig. 226. 16. Make shop detail of beam No. 15 in Fig, 226. 17. Make shop detail and bill of material of column No. 2 in Fig. 226, the length from top of base-plate to fijiished floor being 14 ft. 6 in.
15.
a shop detail of column No. 2, Fig. 199, assuming; x^6"^^- I'^cing bars to be used instead of the web plate. Length from top of base to finished floor to be 13 ft.
18.
Make
19. in
Make Make
schedule of
connections shown
Fig. 199.
20<
schedule of
field
boHp
199
REVIETT QUBSTIOiN^S
ON THE STJBaECT
<J
STEEL CONSTRUCTION'
PART
IV.
1. Name the component parts of a plate girder and state the functions of each part. 2. Give allowable fiber strains for compression, tension, and
shearing in building work. 3. Design the section of a single-weo plate giraer to carry a safe load of 160,000 pounds, uniformly distributed on a span of 30 feet
center to center.
by the
Neglect the proportion of bending moment carried flanges alike for the total bending
to prevent the
moment. Design on the basis of stiffeners ling, and use a web 36 inches deep.
web buck-
4. Design the section of a two-web plate girder to carry a safe load of 400,000 pounds on a span of 36 feet clear between walls; this load to be concentrated at five points equally distant between the wall Determine proper wall bearing and bed plate for a brick wall faces.
laid in
cement mortar.
20 inches wide.
Use webs 42 inches deep, and Assume the distance between centers
and proportion flanges for total bending moment. Use a web thick enough to prevent buckling without stiffeners. Deflanges as 42 inches
termine the length of all plates. In the above girder determine the actual centers of gravity 5. of the flanges with the section chosen, and on the basis of this distance between centers of gravity, determine the actual bending moment and
the total load the girder is capable of safely carrying. In the girder of problem 3, determine the pitch of rivets 6. through the web and angles, and through angles and cover plates; (a)
STEEL CONSTRUCTION
by approximate methods,
tion of results necessary. In the girder of 7.
(b)
by exact formula.
problem
9.
State any modification of results necessary. (b) exact formula. Make a complete shop detail of the girder designed under 8. 3, and give bill of material.
Make
5.
problem
a complete shop detail of the girder designed under Arrange for 15-inch beams to frame in each side of the
of concentrated loads, the tops of these beams girder at the position inches below the back of top flange angles; the beams to rest 1^
being on bracket angles, with suitable shear angles and a side connection Splice the web at a convenient point near the angle riveted to girder.
center.
10.
statically
determined
trusses.
truss with parallel top and bottom chords, 50 feet in Fig. 272, with long center to center of bearings, of the type shown ten panels, and loaded with 1000 pounds per lineal foot on the top chord. Assume the distance center to center of chords as 6 feet and
11.
Given a
a strain sheet giving stresses and sizes suitable for each member. Note that top chord is subjected to bending. Assume the top chord braced at the center and midway between the center and the walls.
make
Denote by proper signs the compression and tension stresses. forces and 12. Explain the difference between internal, or inner,
external forces.
13.
11,
on the basis of a
ceiling
load of 300 pounds per lineal foot of truss, in addition to the load on The ceiling joists are assumed as resting directly on the top chord.
the bottom chord.
14. (jiven a truss 60 feet long center to center of bearings, and loaded with a total load of 180,000 pounds concentrated at panel points 7 feet 6 inches on center. Design sections of top and bottom chords
and use a
section
The
top chord
is
to be stiffened at the
of gravity
and moments
13.
problem
REVIEAY QUESTI0:N^S
ON THE SUBJECT
O
X'"-
STRUCTURAL DRAF-TING
PART
I
1.
tracers,
2. 3.
and give
their duties.
How
is
4. 5. 6.
7.
Describe the "laying out" of a plate. Give briefly the methods of ordering of material.
Show method of making allowances for angle bends. What are shop bills? Make the straight line alphabet and show by arrows how
What
Show
making drawings?
of
Give
them.
9.
correct
making arrow
heads.
]
0.
Show
correct
of placing dimensions.
11.
12.
How
Give an example
rivet signs.
15.
16.
What What
is
the
minimum
what
is
of "rivet clearance."
19.
how
STRUCTURAL DRAFTING
20. 21.
22.
I
J
How
What
is
are
the strength of a bolt in tension determined? 0-G and what are cut washers?
how
to
of
an eye
bar.
23.
24.
How much
Give eye-bar clearances. larger than a bolt should the hole in an eye
bar be?
25.
to the
same
REVIET\^
QUESTIONS
ON THK SUH.IECT OF
1.
Give the
3.
4.
5.
6.
Show how to detail a clip angle. What is a "working point"? Show how to detail a lateral connection
plate.
How
Describe a
beam
sheet.
What
are
its
advantages?
to a 9-incli
7. 8.
beam coped
beam
flush at bottoms.
9.
10.
truss.
11.
girder?
12.
Show with
manner
of cutting
the
How many
Make
Give a
properly,
14. 15. 16. 17.
]\Iake a detail of a
web
splice.
How
Make What
close
may
18. 19.
sketch of a cast steel bearing. are lattice bars? How are they detailed?
INDEX
INDEX
The page numbers of this volume will be found al the boltom of pages; the numbers at the top refer only to the section.
Pag(!
the
A
Abbreviation standards
Allowable values
353 265
105
20,
Anchors
Angles
Arches, floor and roof
23
70
B
Base
details
236
195
Batten plates
details
girders, detail of
216 232
104
plates
32
19
Beams and
anchors
girders
99
105
105 100
102
loads, determination of
99
104
plates
separators
105
14
Bearing partitions
Bearing power of soils, improvement of Bearing value of rivets, determination of
Bending, allowances for
Bolts, nuts,
159
206
330 368
244
130
23
and washers
Box column
Bracing trussed roofs
52
Caisson foundations
Cantilever foundations
155
164
Cap
Note.
details
327
see foul of pages.
INDEX
Page
Detailing, general instructions
Page
Drawings and
Drift pins
specifications, interpreta-
349
abbreviations
bolts, nuts,
353
tion of
145
192
and washers
368
373 354 349
clearances
E
Economical depth of web
Enclosing walls
concrete
curtain
266
11
rivets
and
rivet spacing
359
371
tension
members
14
222
379 379
12
11
Detailing methods
angles
load-bearing
metal
self-supportmg
13
12
beams
388
End
construction
71
Engineer
drafting
relation of. to architect
316
144
bearings
423
419 419 414 414
Equal
radii of g>Tation
47 426
cover plates
cross frames
fillers
Erection facilitation of
Estimating cost of
steel
work
150 194
Eye
bars
flange angles
lateral
systems
421
F
Factor of safety
Fireproof and flre-resisting materials
Fire-resisting
stiffeners
412
411
411
57
69
web
webs
plates
splices
woods
off
96
192
380
Fitting-up bolts
roof trusses
structural shape combinations
395 386
of of
273
Flange
rivets,
spacing of
276 278
263
Determination
bearing
value
rivets
206
304
Diagonals, stress in
Direction of stress
70
74 74
303
315
317
Gustavino
terra cotta
tests of
assignment of work
classification of
70
83
16
drawings
drafting materials
detail
Floors
paper instruments
tracing cloth
arches
16
16 16
194^
320
324
beams
girders
drafting-room persormel
chief draftsman
316
316 316
153
engineer
155 164
squaa boss
tracers
fundamental principles
grillage
pile
156 160
155
158
ordering of material
records
stress sheet
-
problem
Note.
INDEX
Page
Foundations
reduction in live load on
retaining walls
Page
Loads
determination of
distribution of
56
167
99
100 193
sheath piling
spread
168 153
193
underpinning
M
326
Framing
bases
column caps
relation to other
bending allowance
layout
pin material allowance
planing and cutting allowance
330 326
329
32(1
work
142
141
roof details
splices
136
detailing
Framing plan,
from
222
351
shop
bills
331
296
13
on
56
121
Gordon's formula
Grillage foundations
160
150
Gustavino arch
74
O
Ordering material for steel construction,
rules
23
169
on foundations wind
pressiu-e
170
171
effect of
origin of types
169
types in use
170
174
95 90 92
155 192
.329
wind bracing
Pilot nuts
I-beam
Interior
20
Plain rod
194
columns
14
329
193
21, 23
Joints, strength of
205
264
263 213
web
Punched beam,
Lacing
195
detail of
Lag screws
Larimer column
Lateral deflection
of
192
116
R
Radius of gyration
43 80
29 36
Ransome system
Reduction
of floor construction
beams
in live load
on columns,
girders,
Layout
Lettering
Lintel beams, detail of
Lintels
12.
326
349 226
102
11
and foundations
Retaining walls
56
167
194
200
203
Load-bearing walls
Note.
INDEX
Pago
Page
Table
weights of various substances and
T
Table
abbreviation standards
allowable unit-stresses
cast iron, etc.
for steel
353
materials of construction
101
and
angle gauges
bearing power of soils breaking loads of hollow tile arclies brick bearing walls, thickness in
inches of
building laws
I-beams, properties of
lacing bars
loop bars
minimum
staggers
and
rivet data
rivet spacing
roof trusses
safe loads tmiformly distributed for
hollow
tile
arches
89
standard
and
lbs.
special
in
26
allowance
328
363
48 54
spacing values
44,
and concrete
washers, O. G. washers, standard cut
369 370
88
90
683013
i