PRE COMMISSIONING CHECK LIST OF GENERATOR 1. TECHNICAL SPECIFICATION MANUFACTURER SL NO.

TYPE RATED OUTPUT MAXIMUM CONTINUOUS OUTPUT RATED VOLTAGE RATED CURRENT RATED POWER FACTOR RATED FREQUENCY RATED SPEED NO OF PHASES STATOR WINDING CONNECTION NO OF TERMINAL INSULATION CLASS COOILNG MODE RATED H2 PRESSURE EXCITATION TYPE SHORT CIRCUIT RATIO EFFICIENCY RATED FIELD VOLTAGE RATED FIELD CURRENT REACTANCE DATA DIRECT AIXS Synchronous(Xd) QUADRATURE AIXS Synchronous(Xq) DIRECT AXIS TRANSIENT(Xd) QUADRATURE AXIS TRANSIENT(Xq) DIRECT AXIS SUB-TRANSIENT(Xd) QUADRATURE AXIS SUB-TRANSIENT(Xq) NAGATIVE PHASE SEQUENCE(X2) ZERO SEQUENCE(X0) CAPACITANCE OF STATOR WINDING(PER PHASE) INDUCTANCE OF ROTOR WINDING FIELD WINDING TIME CONSTANT(OPEN CIRCUIT) TRANSIENT TIME CONSTANT(3-PHASE SHORT CIRCUIT) TRANSIENT TIME CONSTANT(LINE-LINE SHORT CIRCUIT) TRANSIENT TIME CONSTANT(LINENEUTRAL) SUB-TRANSIENT TIME CONSTANT(3 PHASE,LINE-LINE,LINE- NEUTRAL) ARMATURE TIME CONSTANT(Aperiodic componet,3 phase,line-line) ARMATURE TIME CONSTANT(Aperiodic time constant,line-neutral)

SATURATION

UNSATURATION

PRE COMMISSIONING CHECK LIST OF GENERATOR MECHANICAL INERTIA TIME CONSTANT OF ROTOR CRITICAL SPEED OF ROTOR VIBRATION(BEARING PEDESTAL,SHAFT) at 3000 rpm LIMITATION OF TEMPERATURE STATOR WINDING OUTLET WATER STATOR WINDING STATOR WINDING TEMP DIFFERENCE( MAX-AV) FIELD WINDING STATOR CORE STRUCTURE PART OF STATOR END COLLECTOR RING BEARING BEARING OUTLET/SEAL OUTLET OIL

PRE COMMISSIONING CHECK LIST OF GENERATOR

ITEM S NO 1. 2. 3. 4. 5. 6. 7

CHECK LIST GENERATOR COIL PRESSURE TEST ACTIVITY/CHECK Erection work is completed and clearance taken from project (Civil, Elect, Mech.) Ensure the Availability of Nitrogen cylinder of required Pressure and purity Ensure the sealing of the generator windings cooling water out let header. Ensure the cooling water Inlet and outlet header drain valve closed Check the cleanliness of external pipes from inside Availability of instrument to measure ambient temperature Pressure gauge and temperature gauge is calibrated STATUS

REMARKS: Stator Winding IR and PI Test S NO ACTIVITY/CHECK 1. Generator Flexible links to be Opened 2. 3. 4. 5. 6 7. 8 Other circuits not under test to be kept disconnected and keep enough clearance Insulation tester connections to be done correctly RTDs and Hydrogen tank to be guarded to Megger and CTs secondary to be shorted Test device terminal lead, and the connection point with windings are clean. LAPT Panel to be in rack out condition Winding surface, core, and bushings should be free from dust, moisture etc and clean. Ensure that NGT Knife gate to be opened

STATUS

REMARKS:

S NO

Stator Winding DC Resistance Measurement ACTIVITY/CHECK

STATUS

PRE COMMISSIONING CHECK LIST OF GENERATOR 1. 2. 3. 4

All the test devices connection should be correct. Lead terminals of test kit and winding should be clean Rotor shaft is connected through brush to earth properly. Availability of instrument to measure ambient temperature

REMARKS: S NO 1 2. 3. 4. 5. 6. DC/AC High Voltage Test ACTIVITY/CHECK IR testing of winding completed and values are acceptable Test lead not to touch ground surface. Rotor winding, Test kit earth point and all other portion which are not under test to be properly earthed. Test transformer and all other connections to be done correctly RTDs to be grounded and CTs secondary to be shorted Availability of temperature instrument to measure ambient STATUS

REMARKS:

PRE COMMISSIONING CHECK LIST OF GENERATOR

S NO 1. 2. 3. 4. 5

ROTOR AIR TIGHTNESS TEST ACTIVITY/CHECK Rotor is on proper support External pipes to be used are clean from inside Flange joint between nitrogen pipe and rotor shaft is properly tight. Nitrogen cylinder should be of moisture free and proper purity. Pressure gauge and temperature gauges are calibrated

STATUS

REMARK S NO 1. 2. 3. 4 ROTOR AIR FLOW TEST ACTIVITY/CHECK There must not be any leak point in the bellow from test kit to rotor. All ventilation holes of rotor are approachable Compressed air should be of adequate pressure and moisture free Flow measurement instrument is calibrated STATUS

REMARKS:

Rotor IR Test S NO 1. ACTIVITY/CHECK All the test devices connection should be correct STATUS

PRE COMMISSIONING CHECK LIST OF GENERATOR 2. 3. 4. 5. 6

Connection point of test lead and slip ring should be clean Rotor surface should be free from dust, moisture. Test lead not to touch ground surface Rotor shaft should be properly earthed Temp gauge is available to measure temperature ambient

REMARKS: S NO 1 2. 3. 4. AC HIGH VOLTAGE TEST OF ROTOR ACTIVITY/CHECK IR test completed and values are acceptable. All the test devices connection should be correct. Rotor shaft to be connected to earth. Test lead should not touch ground STATUS

REMARKS:

S NO 1. 2. 3.

ROTOR WINDING DC/AC RESISTANCE MEASUREMENT AND RSO TEST ACTIVITY/CHECK STATUS All the test devices connection should be correct. Connection point of test lead and slip ring should be free from dust Test leads should not touch ground surface

PRE COMMISSIONING CHECK LIST OF GENERATOR 4.

Rotor surface should be free from dust, moisture etc

REMARKS: HIGH VOLTAGE TEST OF BUSHING ACTIVITY/CHECK IR test is completed and values are acceptable All the test devices connection should be correct. Connection point of test lead and bushing internal conductor should be free from dust Test leads should not touch ground surface bushing surface should be free from dust, moisture etc Bushing insulation to be earthed properly.

S NO 1 2. 3. 4. 5. 6.

STATUS

REMARKS:

PRE COMMISSIONING CHECK LIST OF GENERATOR

S NO 1 2. 3. 4.

BRUSH EXCITATION SYSTEM ACTIVITY/CHECK Visual checking of carbon brushes Proper tightness of Brush terminals Ensure the Cooling system is healthy Ensure proper tightness of the Input DC Cable/Bus

STATUS

S NO 1 2. 3. 4.

TERMINAL CT OF GENERATOR ACTIVITY/CHECK Ensure the tightness of Secondary of the CT CT Marshaling Box Wiring to be done according to the Scheme. Spare cores of the CT to be Shorted Visual checking of any abnormality

STATUS

Remarks:

12.0 DATA SHEET 12.1 GENERATOR COIL PRESSURE TEST DATE: TIME Pressure(KSC) Ambient Temp(degC) Pressure Drop

PRE COMMISSIONING CHECK LIST OF GENERATOR

REMARKS:

PRE COMMISSIONING CHECK LIST OF GENERATOR

12. 2 IR TEST OF STATOR WINDING TESTING EQUIPMENT USED: DATE: Equipment Name: MAKE : Sl.no : Model No: Voltage Rating: Due Date for Calibration: AMBIENT TEMP: S.NO 1. 2. 3. 4. 5. 6 REFERENCE R-(Y+B+E) Y-(R+B+E) B-(R+Y+E) R-Y (B+E) Y-B (R+E) R-B (Y+E) HUMIDITY: R15 R60 R600 PI = R600 /R60

CRITERIA: PI should be more than 1.5

REMARKS:

PRE COMMISSIONING CHECK LIST OF GENERATOR

12.3: DC RESISTANCE OF WINDING

TESTING EQUIPMENT USED: DATE: Equipment Name: MAKE : Sl.no : Model No: Current Rating:Due date for calibration:

APPLIED CURRENT: PHASE R1 R2 Y1-Y2 B1-B2 RESISTANCE (OHM)

AMBIENT TEMP:

HUMIDITY: % DEVIATION FROM BASE VALUE

RESISTANCE AT BASE VALUE TEMP

CRITERIA: Deviation shouldnt be more than 2%.

REMARKS:

PRE COMMISSIONING CHECK LIST OF GENERATOR

12.4: DC HIGH VOLTAGE TEST TESTING EQUIPMENT USED: Equipment Name : Make : Model No. : Sl. No. : Due date for Calibration: Humidity: Rated Voltage Un= PHASE R(Y+B+ E) Y(R+B+ E) B(R+Y+ E) 1Un 15se c 1.5Un 15se 60se c c 2 Un 15se c 2.5Un 15se 60se c c 3Un 15se c Ambient Temp: Date:

60se c

60se c

60se c

REMARKS:

PRE COMMISSIONING CHECK LIST OF GENERATOR

12.5: AC HIGH VOLTAGE TEST TESTING EQUIPMENT USED: Equipment Name : Make : Model No. : Sl. No. : Due date for calibration: Humidity: Reference R - Phase Y- Phase B - Phase Ambient Temp: Applied Volt(KV) Measured Values Duration(mins) Leakage current(A)

DATE:

REMARKS:

PRE COMMISSIONING CHECK LIST OF GENERATOR

12.6 ROTOR AIR TIGHTNESS TEST DATE: TIME PRESSURE(ksc) TEMPERATURE(degC)

REMARKS:

PRE COMMISSIONING CHECK LIST OF GENERATOR

12.7 ROTOR AIRFLOW TEST DATE: PATH NO FLOW VELOCITY(m/s)

CRITERIA: Flow should be uniform and through in all paths.

REMARKS:

PRE COMMISSIONING CHECK LIST OF GENERATOR

12.8: IR TEST OF ROTOR WINDING

TESTING EQUIPMENT USED: Equipment Name : Make : Model No. : Sl. No. : Due date for Calibration: AMBIENT TEMP: Applied Volatage(slip ring- Core) HUMIDITY: IR for 1 min Date:

REMARKS:

PRE COMMISSIONING CHECK LIST OF GENERATOR

12.9 AC HIGH VOLTAGE TEST OF ROTOR WINDING TESTING EQUIPMENT USED: Equipment Name : Make : Model No. : Sl. No. : Due Date for Calibration: AMBIENT TEMP: HUMIDITY: Date:

Reference SLIP RING- EARTH

KV

Measured Values Mins Leakage current(A)

REMARKS:

PRE COMMISSIONING CHECK LIST OF GENERATOR

12.10 DC Resistance of Rotor winding

TESTING EQUIPMENT USED: Equipment Name : Make : Model No. : Sl. No. : Current Rating : Due Date for Calibration: CURRENT APPLIED: PHASE ACROSS SLIP RING TEMP: Winding Resistance 1st attempt

Date:

HUMIDITY: Winding Resistance 2st attempt

CRITERIA: Deviation from base value should not be more than 2%.

REMARKS:

12.11 AC Resistance of Rotor winding TESTING EQUIPMENT USED: Equipment Name : Make :

PRE COMMISSIONING CHECK LIST OF GENERATOR Model No. : Sl. No. : Due date for Calibration: Humidity: VOLTAGE APPLIED(V) Ambient Temp: CURRENT MEASURED(A) IMPEDANCE Date

CRITERIA: REMARKS

PRE COMMISSIONING CHECK LIST OF GENERATOR

12.12 HIGH VOLTAGE TEST OF BUSHING TESTING EQUIPMENT USED: Equipment Name : Make : Model No. : Sl. No. : Due date for calibration: AMBIENT TEMP: BUSHING Sl No: Reference Phase- Earth KV Measured Values Mins Leakage current(A) HUMIDITY: Date:

REMARKS:

PRE COMMISSIONING CHECK LIST OF GENERATOR 12.13 CT NAMEPLATE DETAIL: CT Manufacturer: CT Serial No Ratio VA Class Date: Knee Point

Remarks:

PRE COMMISSIONING CHECK LIST OF GENERATOR

12.13.1CT POLARITY CHECKS: Date:

CT Serial No

POLARITY

Remarks:

PRE COMMISSIONING CHECK LIST OF GENERATOR 12.13.2 INSULATION RESISTANCE TEST: TESTING EQUIPMENT USED: Equipment Name : Make : Model No. : Sl. No. : Due date for Calibration: AMBIENT TEMP: HUMIDITY: Date:

CT Serial No

Voltage Applied

Duration

IR Value

Remarks:

PRE COMMISSIONING CHECK LIST OF GENERATOR 12.13.3 WINDING RESISTANCE TEST: TESTING EQUIPMENT USED: Equipment Name : Make : Model No. : Sl. No. : Due date for Calibration: Current Rating : AMBIENT TEMP: HUMIDITY: Date:

CT Serial No

Winding Resistance

Corrected base value

Factory value

CRITERIA: Deviation of base value from factory value should not be more than 2%. Remarks:

PRE COMMISSIONING CHECK LIST OF GENERATOR 12.13.4 PRIMARY INJECTION TEST TESTING EQUIPMENT USED: Equipment Name : Make : Model No. : Sl. No. : Due date for Calibration: Current Rating : AMBIENT TEMP: CT Serial No Primary Current Applied HUMIDITY: Measured Secondary Current Date Ratio

CRITERIA: Ratio should match with the name plate data Remarks:

PRE COMMISSIONING CHECK LIST OF GENERATOR 12.13.5 CT Knee Point Test: TESTING EQUIPMENT USED: Equipment Name : Make : Model No. : Sl. No. : Due date for Calibration: CT Serial No Applied Voltage

DATE: Measured Current

CRITERIA: Knee point should match with the name plate data. REMARKS: