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H452 H486
H488 H490 H492 H494
Kennametal Erickson Dial Set Boring System . . . . . . . . . . . . . . . . Kennametal Erickson Tenthset Boring System . . . . . . . . . . . . . . . .
Bars and Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boring Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
H502
H508
H510 H520
Boring Inserts . . . . . . . . . . . . . . . . . . . . . . . . . .
H524
H451
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About Romicron Fine Boring Systems: Romicron was developed in 1990 by Giordano Romi, president of Industrias Romi S.A., the largest metalcutting machine tool and plastics machinery builder in South America. Mr. Romi developed specific methods and manufacturing processes to produce the ultra-high precision Romicron boring heads. Kennametal, with years of experience in boring and insert technology, has partnered with Industrias Romi S.A. to bring the finest boring system available today to the world market.
OD adjusting ring with hard stop/clicking feature (knurled) boring bar lock screw
Double-ring adjustable
balance mechanism. Tthrough-coolant capability.
Indexable Drills
QPV Drills
Counterboring Tools
Through-coolant capability.
coolant hole
OD adjustable zero ring (knurled) OD adjustable balancing ring with hard stop/clicking feature (knurled) adapter locating pins
Adjustable 0
reference mark. Single-ring adjustable balance mechanism. Through-coolant capability.
Through-Coolant (maximum psi) SVUBB1, SVUBB2, SVS00B, and SVS0B = 1,050 SVS1B, SVS2B, and SVS3B = 225 All other heads = 300
Toolholding Systems
Index
short taper/face contact (KR) connection OD adjusting ring with hard stop/clicking feature (knurled)
H452
SVU
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boring range
8,000 rpm non-balanceable 800 psi coolant capacity rigid compact 6,000 rpm non-balanceable 225 psi coolant capacity rigid compact 6,000 rpm non-balanceable 225 psi coolant capacity rigid compact 6,000 rpm non-balanceable 225 psi coolant capacity rigid compact 4,500 rpm non-balanceable 300 psi coolant capacity rigid compact 4,500 rpm non-balanceable 300 psi coolant capacity rigid compact 3,500 rpm non-balanceable 300 psi coolant capacity rigid compact 3,000 rpm non-balanceable 300 psi coolant capacity rigid compact 3,000 rpm non-balanceable 300 psi coolant capacity rigid compact 6,000 rpm, balanceable 300 psi coolant capacity flexibility moveable zero reference 6,000 rpm, balanceable 300 psi coolant capacity flexibility moveable zero reference
SVS0B
1.24 31,5 mm
1.67 42,5 mm
SVS1B
1.65 42 mm
2.08 53 mm
SVS2B
SVS3B
2.55 65 mm
3.10 79 mm
SVS4B
3.07 78 mm
3.85 98 mm
SVS5B
3.81 97 mm
4.60 117 mm
SVS6B
SVS7B
SVS8B
6.29 160 mm
7.205 183 mm
SVU65
2.79 71 mm
4.36 111 mm
is a trademark of Industrias Romi S.A. US Patents: SVS: 5,316,417; 5,326,198; SVU: 5,326,198; 5,478,177. GB Patents: SVS: 593,222; 593,223; SVU: 593,223. DE Patents: SVS: 43 32 520 3-14; 43 32 506 8-14; SVU: 43 32 506 8-14, and corresponding patents or pending patents in Japan, Sweden, Italy, Germany, Great Britain, France, Switzerland, and Brazil.
H453
Index
SVU92
.394 10 mm
8.386 213 mm
Toolholding Systems
5.42 138 mm
6.33 161 mm
4.56 116 mm
5.46 139 mm
Counterboring Tools
2.04 52 mm
2.59 66 mm
QPV Drills
Indexable Drills
SVS00B
.984 25 mm
1.26 32 mm
Modular Drills
SVUBB2
.236 6 mm
1.00 25,5 mm
Combination Tools
SVUBB1
Boring Range, Coolant Capacity, Maximum RPM Features of all Romicron Boring Heads
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Accurate ...
Each click of the dial is .000040 (0,001 mm) on the radius and can be done in less than 5 seconds.
Counterboring Tools
QPV Drills
The audible click at each graduation lets you hear each adjustment.
The clearly marked graduated dial makes it easy to see each adjustment.
The definite stop at each graduation lets you feel each adjustment.
Index
H454
Toolholding Systems
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bore diameter : 1.5" material: aluminum features: no balancing or through coolant Boring head choice:
KR32SVS0B093M
CPGT-HP
Insert grade choice:
KC7310
If you have any questions, call Kennametals Customer Application Support hot line toll-free at 1-800-835-3668 for assistance.
Index
Toolholding Systems
a) taper type (CV, BT, DV) b) taper (30, 40, 45, 50) c) ID KR connection (32, 50, 63, 80) d) correct combination for Romicron head being used
(The machine is a CAT40, therefore): Taper choice for above boring head:
Counterboring Tools
a) Romicron head on which it will be mounted b) size of hole to be bored c) style of cartridge (TPGM or CPGM)
Cartridge choice:
KRCSCFPR061A
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
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Indexable Drills
catalog number
L inch .917
C mm 18,30 inch
W1 mm 30,00
mm 55,24
KRMSVS00M055M
1.181
order number
catalog number
insert
Counterboring Tools
weight .18
2202449
KRCSCFPR061M
CPMT060204
KRMSVS00M055M
Index
H456
Toolholding Systems
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order number
catalog number
head size
2202443
KR32SVUBB1060M
SVUBB1
catalog number
HSK63ASVUBB1095M
catalog number
H457
Index
.157 - .276 (4,0 - 7,0) .236 - .354 (6,0 - 9,0) .337 - .453 (8,5 - 11,5) .433 - .551 (11,0 - 14,0) .531 - .650 (13,5 - 16,5)
2.17 (55) 2.13 (54) 2.28 (58) 2.36 (60) 2.56 (65)
1.18 (30) 1.18 (30) 1.34 (34) 1.42 (36) 1.61 (41)
.39 (10) .91 (23) 1.22 (31) 1.38 (35) 1.57 (40)
Toolholding Systems
order number
L2 inch (mm)
Counterboring Tools
D1 inch (mm)
D2 inch (mm)
L1 inch (mm)
L2 inch (mm)
Indexable Drills
Modular Drills
Combination Tools
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Counterboring Tools
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
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order number
catalog number
KM Boring Head
Order boring bar separately,
see page H461.
order number
catalog number
1763094 1763095
KM50SVUBB2088M KM63SVUBB2091M
order number
catalog number
1763082 1763093
HSK63ASVUBB2116M HSK100ASVUBB2122M
H459
Index
Toolholding Systems
Counterboring Tools
D1 inch (mm)
D2 inch (mm)
L1 inch (mm)
L2 inch (mm)
QPV Drills
Indexable Drills
1538977 1522322
KR32SVUBB2085M KR50SVUBB2075M
SVUBB2 SVUBB2
32 50
5.5 5.8
Modular Drills
Combination Tools
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Counterboring Tools
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
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order number
catalog number
balance rings
adjustment ring
boring bar
H461
Index
Toolholding Systems
Counterboring Tools
QPV Drills
.236 - .374 (6 - 9,5) .335 - .472 (8,5 - 12) .433 - .571 (11 - 14,5) .531 - .669 (13,5 - 17) .630 - .768 (16 - 19,5) .748 - .886 (19 - 22,5) .866 - 1.004 (22 - 25,5)
2.44 (62) 2.68 (68) 3.07 (78) 3.15 (80) 3.54 (90) 3.54 (90) 3.54 (90)
1.26 (32) 1.50 (38) 1.89 (48) 1.97 (50) 2.36 (60) 2.36 (60) 2.36 (60)
.787 (20) 1.024 (26) 1.417 (36) 1.575 (40) 2.165 (55) 2.362 (60) 2.362 (60)
Indexable Drills
L2 inch (mm)
insert screw
Modular Drills
Combination Tools
Index
Special Tooling/ Adapters Twist Drills/ Taps & Dies Indexable Drills
Counterboring Tools
Combination Tools
H462
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50 50 63 63
3.071 - 3.858 (78 - 98) 3.819 - 4.606 (97 - 117) 4.567 - 5.472 (116 - 139) 5.433 - 6.339 (138 - 161)
H463
Index
Toolholding Systems
NOTE: See page H479 for torque values. *Differential connector supplied with taper shanks. **Order cartridge separately. See page H465.
Counterboring Tools
.05 (1,25) .08 (2,0) .08 (2,0) .10 (2,5) .10 (2,5)
32 32 32 32 32
.984 - 1.260 (25 - 32) 1.240 - 1.673 (31,5 - 42,5) 1.654 - 2.087 (42 - 53) 2.047 - 2.598 (52 - 66) 2.559 - 3.110 (65 - 79)
1.50 (38) .93 (23,5) 2.83 (72) 1.85 (47) 1.18 (30) 3.66 (93) 1.50 (38) 2.99 (76) 1.85 (47) 3.35 (85) 1.85 (47) 3.35 (85)
3.61 (92) 2.56 (65) 4.44 (113) 3.35 (85) 3.78 (96) 4.13 (105) 4.13 (105)
order number
catalog number
head size
KR size
D1 inch (mm)
D2 inch (mm)
L1 inch (mm)
L2 inch (mm)
L3 inch (mm)
QPV Drills
Indexable Drills
Modular Drills
12 19
Combination Tools
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Counterboring Tools
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
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order number
catalog number
1501356 1500650 1501357 1099162 1099163 1099164 1099165 1099166 1099167 1099168 1099169 1099170 1099171 1099172 1099173
KRCSCFPR061L KRCSCFPR062L KRCSCFPR063L KRCSCFPR061A KRCSCFPR062A KRCSCFPR063A KRCSCFPR061B KRCSCFPR062B KRCSCFPR063B KRCSCFPR061C KRCSCFPR062C KRCSCFPR063C KRCSCFPR061D KRCSCFPR062D KRCSCFPR063D
H465
Index
Toolholding Systems
Counterboring Tools
QPV Drills
Indexable Drills
L1 inch (mm)
H1 inch (mm)
insert screw
Modular Drills
Combination Tools
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Toolholding Systems
Counterboring Tools
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
BACK
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order number
catalog number
1763133 1746909 1763333 1763334 1763336 1763338 1763339 1746981 1763373 1763374 1763375 1763376 1763378 1763379 1763382
KM40SVS00B080M KM50SVS00B083M KM40SVS0B101M KM50SVS0B103M KM40SVS1B100M KM50SVS1B105M KM40SVS2B104M KM50SVS2B107M KM50SVS3B107M KM63SVS3B107M KM50SVS4B125M KM63SVS4B110M KM50SVS5B125M KM63SVS5B110M KM80SVS6B150M
H467
Index
Toolholding Systems
Counterboring Tools
QPV Drills
Indexable Drills
KM size
D1 inch (mm)
D2 inch (mm)
L1 inch (mm)
L2 inch (mm)
Modular Drills
Combination Tools
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Toolholding Systems
Counterboring Tools
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
BACK
NEXT
order number
catalog number
1501356 1500650 1501357 1099162 1099163 1099164 1099165 1099166 1099167 1099168 1099169 1099170 1099171 1099172 1099173
KRCSCFPR061L KRCSCFPR062L KRCSCFPR063L KRCSCFPR061A KRCSCFPR062A KRCSCFPR063A KRCSCFPR061B KRCSCFPR062B KRCSCFPR063B KRCSCFPR061C KRCSCFPR062C KRCSCFPR063C KRCSCFPR061D KRCSCFPR062D KRCSCFPR063D
H469
Index
Toolholding Systems
Counterboring Tools
QPV Drills
Indexable Drills
L1 inch (mm)
H1 inch (mm)
insert screw
Modular Drills
Combination Tools
BACK
NEXT
Toolholding Systems
Counterboring Tools
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
BACK
NEXT
order number
catalog number
head size
H471
Index
Toolholding Systems
Counterboring Tools
QPV Drills
.05 (1,25) .08 (2,0) .08 (2,0) .10 (2,5) .10 (2,5) .14 (3,5) .14 (3,5)
63 63 63 63 63 63 63
.984 - 1.260 (25 - 32) 1.240 - 1.673 (31,5 - 42,5) 1.654 - 2.087 (42 - 53) 2.047 - 2.598 (52 - 66) 2.559 - 3.110 (65 - 79) 3.071 - 3.858 (78 - 98) 3.819 - 4.606 (97 - 117)
2.48 (63) 2.48 (63) 2.48 (63) 2.48 (63) 2.48 (63) 2.48 (63) 2.48 (63)
.93 (23,5) 1.18 (30) 1.50 (38) 1.85 (47) 1.85 (47) 2.56 (65) 2.56 (65)
3.78 (96) 2.60 (66) 4.61 (117) 3.46 (88) 4.57 (116) 3.46 (88) 4.76 (121) 3.74 (95) 4.76 (121) 3.74 (95) 5.47 (139) 4.45 (113) 5.47 (139) 4.45 (113)
Indexable Drills
HSK size
D1 inch (mm)
D2 inch (mm)
L1 inch (mm)
L2 inch (mm)
Modular Drills
Combination Tools
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Toolholding Systems
Counterboring Tools
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
BACK
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order number
catalog number
1501356 1500650 1501357 1099162 1099163 1099164 1099165 1099166 1099167 1099168 1099169 1099170 1099171 1099172 1099173
KRCSCFPR061L KRCSCFPR062L KRCSCFPR063L KRCSCFPR061A KRCSCFPR062A KRCSCFPR063A KRCSCFPR061B KRCSCFPR062B KRCSCFPR063B KRCSCFPR061C KRCSCFPR062C KRCSCFPR063C KRCSCFPR061D KRCSCFPR062D KRCSCFPR063D
H473
Index
Toolholding Systems
Counterboring Tools
QPV Drills
Indexable Drills
L1 inch (mm)
H1 inch (mm)
insert screw
Modular Drills
Combination Tools
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QPV Drills Toolholding Systems Special Tooling/ Adapters Holemaking Tech Data Rotating Boring Tools Counterboring Tools
Bold (colored) tooling shown above is featured on the page at right.
Indexable Drills
Modular Drills
Combination Tools
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order number
catalog number
KR size
1192282
KR50SVU65110M
50
Diameter Extenders
2.795 - 3.346 (71 - 85) 3.307 - 3.858 (84 - 98) 3.819 - 4.370 (97 - 111)
order number
catalog number
insert
size
H475
Index
Toolholding Systems
1E 2E 3E
L1 inch (mm)
H1 inch (mm)
Counterboring Tools
order number
catalog number
L1 inch (mm)
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
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Toolholding Systems
Counterboring Tools
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
BACK
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order number
catalog number
KR size
weight 16.41
1279800
KR80SVU92152M
80
Diameter Extenders
order number
catalog number
insert
size
1F 2F 3F
H477
Index
Toolholding Systems
SVU Models
insert screw
mounting bolt
weight
Counterboring Tools
3.976 - 4.764 (101 - 121) 4.724 - 5.512 (120 - 140) 5.472 - 6.260 (139 - 159) 6.142 - 6.929 (156 - 176) 6.890 - 7.677 (175 - 195) 7.598 - 8.386 (193 - 213)
.913 (23,20) .913 (23,20) 1.031 (26,20) 1.031 (26,20) 1.031 (26,20) 1.031 (26,20)
order number
catalog number
L1 inch (mm)
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
BACK
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Indexable Drills
order number
catalog number
front KR size
back KR size
D1 inch (mm) 1.50 (38) 1.50 (38) 1.85 (47) 1.85 (47) 2.56 (65) 2.56 (65) 3.35 (85) 3.35 (85) 3.74 (95) 3.74 (95)
L1 inch (mm) 1.97 (50) 3.94 (100) 1.97 (50) 3.94 (100) 1.97 (50) 3.94 (100) 1.97 (50) 3.94 (100) 1.97 (50) 3.94 (100)
differential connector weight KRDCKR32M KRDCKR32M KRDCKR32M KRDCKR32M KRDCKR50M KRDCKR50M KRDCKR63M KRDCKR63M KRDCKR80M KRDCKR80M .99 1.81 1.52 2.82 2.56 4.96 4.41 8.86 5.51 11.02
QPV Drills
1279772 1192275 1279775 1192276 1279783 1279784 1279785 1192280 1279791 1279792
KR32KR32038050M KR32KR32038100M KR32KR32047050M KR32KR32047100M KR50KR50065050M KR50KR50065100M KR63KR63085050M KR63KR63085100M KR80KR80095050M KR80KR80095100M
32 32 32 32 50 50 63 63 80 80
32 32 32 32 50 50 63 63 80 80
Twist Drills/ Taps & Dies Holemaking Tech Data Rotating Boring Tools Counterboring Tools
order number
catalog number
KR size
front thread
back thread
L1 inch (mm) .87 (22) .87 (22) .98 (25) 1.10 (28)
drive square size weight 3/8 3/8 1/2 1/2 .05 .15 .32 .52
32 50 63 80
Index
H478
Toolholding Systems
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Assembly Instructions
H479
Index
Toolholding Systems
Counterboring Tools
The KR joint size is shown in the Kennametal catalog number located on the boring head or taper shank. *Old style was 3/8".
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
BACK
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Modular Drills
Combination Tools
CV Adapters
Romicron head catalog number
CV adapters
head size
CV40KR32161
CV40KR50236
CV50KR32157
CV50KR32161
CV50KR50157
CV50KR63236 CV50KR80275
Index
Toolholding Systems
SVS00B SVUBB1 SVUBB2 SVS0B SVS2B SVS3B SVS00B SVS1B SVUBB1 SVS4B SVS5 SVU65 SVS0B SVS2B SVS3B SVS00B SVS1B SVUBB1 SVS4 SVS5B SVU65 SVUBB2 SVS6B SVS7B SVS8B SVU92 SVU120
KR32SVS00B072M KR32SVUBB1060M KR32SVUBB2085M KR32SVS0B093M KR32SVS2B085M KR32SVS3B085M KR32SVS00B072M KR32SVS1B076M KR32SVUBB1060M KR50SVS4B094M KR50SVS5B094M KR50SVU65110M KR32SVS0B093M KR32SVS2B085M KR32SVS3B085M KR32SVS00B072M KR32SVS1B076M KR32SVUBB1060M KR50SVS4B094M KR50SVS5B094M KR50SVU65110M KR50SVUBB2075M KR63SVS6B126M KR63SVS7B126M KR63SVS8B126M KR80SVU92152M KR80SVU120152M
Counterboring Tools
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BT Adapters
Romicron head catalog number
DV Adapters
Romicron head catalog number
BT adapters
head size
DV adapters
head size
DV40BKR32024M DV40BKR32040M
BT40KR32030M
DV40BKR32041M
BT40KR50040M
DV40BKR50060M
BT50RK32040M
BT50KR32041M
DV50BKR32041M
BT50RK63060M BT50RK80060M
DV50BKR63060M DV50BKR80070M
H481
Index
Toolholding Systems
BT50KR50040M
DV50BKR50040M
DV50BKR32040M
Counterboring Tools
BT40KR32031M
BT30KR32023M
SVS00B SVUBB1 SVS0B SVS2B SVS3B SVS00B SVS1B SVUBB1 SVUBB2 SVS4B SVS5B SVU65 SVUBB2 SVS0B SVS2B SVS3B SVS00B SVS1B SVUBB1 SVS4B SVS5B SVU65 SVUBB2 SVS6B SVS7B SVS8B SVU92 SVU120
KR32SVS00B072M KR32SVUBB1060M KR32SVS0B093M KR32SVS2B085M KR32SVS3B085M KR32SVS00B072M KR32SVS1B076M KR32SVUBB1060M KR32SVUBB2085M KR50SVS4B094M KR50SVS5B094M KR50SVU65110M KR50SVUBB2075M KR32SVS0B093M KR32SVS2B085M KR32SVS3B085M KR32SVS00B072M KR32SVS1B076M KR32SVUBB1060M KR50SVS4B094M KR50SVS5B094M KR50SVU65110M KR50SVUBB2075M KR63SVS6B126M KR63SVS7B126M KR63SVS8B126M KR80SVU92152M KR80SVU120152M
DV30BKR32040M
SVS00B SVUBB1 SVUBB2 SVS0B SVS2B SVS3B SVS00B SVS1B SVUBB1 SVS4B SVS5B SVU65 SVS0B SVS2B SVS3B SVS00B SVS1B SVUBB1 SVS4B SVS5B SVU65 SVUBB2 SVS6B SVS7B SVS8B SVU92 SVU120
KR32SVS00B072M KR32SVUBB1060M KR32SVUBB2085M KR32SVS0B093M KR32SVS2B085M KR32SVS3B085M KR32SVS00B072M KR32SVS1B076M KR32SVUBB1060M KR50SVS4B094M KR50SVS5B094M KR50SVU65110M KR32SVS0B093M KR32SVS2B085M KR32SVS3B085M KR32SVS00B072M KR32SVS1B076M KR32SVUBB1060M KR50SVS4B094M KR50SVS5B094M KR50SVU65110M KR50SVUBB2075M KR63SVS6B126M KR63SVS7B126M KR63SVS8B126M KR80SVU92152M KR80SVU120152M
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
BACK
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Indexable Drills
order number
catalog number
taper
KR size
D1 inch (mm) 1.83 (46,50) 1.75 (44,45) 1.75 (44,45) 1.75 (44,45) 2.56 (65) 2.75 (69,85) 1.96 (50) 2.75 (69,85) 3.35 (85) 3.74 (95)
L1 inch (mm) 1.86 (47,3) 1.00 (25,4) 1.57 (40) 1.61 (41) 2.36 (60) 1.57 (40) 1.61 (41) 1.57 (40) 2.36 (60) 2.76 (70)
differential connector weight KRDCKR32M KRDCKR32M KRDCKR32M KRDCKR32M KRDCKR50M KRDCKR32M KRDCKR32M KRDCKR50M KRDCKR63M KRDCKR80M 1.03 1.95 1.95 2.20 2.71 6.61 6.28 6.61 6.77 8.30
2202445
CV30RK32186 CV40KR32100 CV40KR32157 CV40KR32161 CV40KR50236 CV50KR32157 CV50KR32161 CV50KR50157 CV50KR63236 CV50KR80275
30 40 40 40 40 50 50 50 50 50
32 32 32 32 50 32 32 50 63 80
SVS00B/0B/SVUBB1 SVUBB2 SVS0B/2B/3B SVS00B/1B/SVUBB1 SVS4B/5B/SVU65 SVS0B/2B/3B SVS00B/1B/SVUBB1 SVS4B/5B/SVU65/SVUBB2 SVS6B/7B/8B SVU92
QPV Drills Twist Drills/ Taps & Dies Counterboring Tools Rotating Boring Tools
BT to KR JIS B6339
Differential connector included.
order number
catalog number
taper
KR size
D1 inch (mm)
L1 inch (mm)
30 40 40 40 50 50 50 50
32 32 32 50 32 50 63 80
1.81 (46) 1.75 (44,45) 1.96 (50) 2.48 (63) 1.96 (50) 2.56 (65) 3.34 (85) 3.73 (95)
.91 (23) 1.18 (30) 1.22 (31) 1.57 (40) 1.57 (40) 1.57 (40) 2.36 (60) 2.36 (60)
Index
H482
Toolholding Systems
BACK
NEXT
catalog number
HSK50A KR32 075M HSK50A KR50 080M HSK63A KR32 075M HSK63A KR50 080M HSK63A KR63 100M HSK100A KR32 075M HSK100A KR50 085M HSK100A KR63 100M HSK100A KR80 090M
Plug may need to be removed to access the differential screw drive through the HSK taper. The recommended tightening torques for the differential screws are listed above.
catalog number
taper
weight KRDCKR32M KRDCKR32M KRDCKR32M KRDCKR32M KRDCKR50M KRDCKR32M KRDCKR32M KRDCKR50M KRDCKR63M KRDCKR80M 1.1 2.6 2.7 2.7 3.45 7.1 7 6.06 7.28 10.43 SVS00B/0B/SVUBB1 SVUBB2 SVS0B/2B/3B SVS00B/1B/SVUBB1 SVS4B/5B/SVU65 SVS0B/2B/3B SVS00B/1B/SVUBB1 SVS4B/5B/SVU65/SVUBB2 SVS6B/7B/8B SVU92
2202447 1538979 1263815 1539005 1263816 1191970 1528328 1191971 1264135 1264136
DV30BKR32040M DV40BKR32024M DV40BKR32040M DV40BKR32041M DV40BKR50060M DV50BKR32040M DV50BKR32041M DV50BKR50040M DV50BKR63060M DV50BKR80070M
30 40 40 40 40 50 50 50 50 50
32 32 32 32 50 32 32 50 63 80
1.83 (46,5) 1.75 (44,45) 1.75 (44,45) 1.75 (44,45) 2.56 (65) 1.96 (50) 1.96 (50) 2.56 (65) 3.34 (85) 3.73 (95)
1.57 (40) .94 (24) 1.57 (40) 1.61 (41) 2.36 (60) 1.57 (40) 1.61 (41) 1.57 (40) 2.36 (60) 2.76 (70)
H483
Index
Toolholding Systems
order number
KR size
D1 inch (mm)
L1 inch (mm)
differential connector
Counterboring Tools
QPV Drills
Indexable Drills
order number
HSK shank
KR size
D1 inch (mm)
L1 inch (mm)
differential connector
Modular Drills
Combination Tools
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NEXT
Basic procedures to be observed to attain ultra-high accuracy in fine boring with Romicron systems.
Romicron boring systems can produce finish bores with tolerances of a few microns (1 micron = 0,001 mm) in diameter. Due to the unlimited factors that can influence finish-boring tolerances, Kennametal suggests plus or minus two microns on the diameter. Typically, Romicron can achieve bore-to-bore variations of just a few tenths of a micron under ideal machining conditions. Furthermore, finishing cuts for high-accuracy boring operations require very small amounts of radial displacement (radius change) on the boring head cutting tool. Because of this requirement, each line on the Romicron graduated dial corresponds, nominally, to one micron (0,001 mm) of radius change for the SVU and SVS models. The maximum deviation from the desired bore diameter can be held within plus or minus two microns .000079 ( 0,002 mm), provided the following conditions are strictly observed: 1. Romicron is an ultra-high-accuracy boring system. Please handle it with the same extreme care as is required for precision metrological instruments, observing high standards of cleanliness, handling, and operation. 2. Stock removal of the finishing cut should be regularly and evenly distributed (concentrically), and stock removal kept within .010 (0,25 mm), or smaller, on the side. The bore, before finishing, should be substantially parallel, within .002 (0,05 mm)... preferably less, along the full bore depth (length). 3. Feed at .002 (0,05 mm) per revolution or, preferably, less. 4. The workpiece should be held securely to achieve accurate ultra-fine boring results. The tool tip radius should be properly checked prior to boring. 5. The spindle and slide of the machine tool should be in good operating condition. 6. Maintain a controlled environment: temperature, humidity, and particles in suspension equal or equivalent to a fairly clean room (under 100,000 particles in suspension in air). 7. Machine tool to be used shall be either a fine borer, a jig borer, a high-precision machining center, or a jig center or equivalent. Taking a bore size of 1.57 (40 mm) diameter as reference, the tolerance of plus or minus two microns as specified above, .000079 ( 0,002 mm), is equivalent to ISO precision class IT 3. 8. When boring at speeds of approximately 4,000 rpm, or higher, balancing is usually necessary to maintain accuracy. However, when using speeds above 8,000 rpm, balancing becomes a must. The Romicron system will have to be properly balanced prior to starting high-accuracy boring operations. 9. There are a number of other requirements for achieving optimum results in high-accuracy boring, some of which are: a. Good, solid clamping. b. Thin-walled workpieces are prone to distortion under boring, clamping, and vibration. Such components require evaluation to determine if it is possible to clamp them properly. c. Long bores, where length of bore exceeds 2.5 times diameter, require special care. In some cases, special shanks, special shank shapes, and heavy metal shank materials will be required. d. The use of extensions for extended-length boring will result in overhangs, and will necessitate proper evaluation and analysis of these cutting conditions. e. Good machining practices must be followed when utilizing diameter extenders. f. Machinability of exotic materials should be examined to determine the best machining methods. g. Machining of interrupted cuts can alter bore accuracy and configuration. h. Coolant supply must be used to prevent thermal distortion. i. Ultra-high-accuracy boring, starting from very rough bores such as drilling out-of-round bores or uneven and tapered bores, requires planning prior to starting the operation. As a general rule, one should try to plan ultra-precision boring in a sequence of operations, as follows: Start the boring operation by first achieving a class IT 11 tolerance. The second boring pass should aim at achieving a class IT 7 tolerance. The final boring pass should result in a class IT 4 tolerance. If proper care is taken and the environment is a clean room with temperature control, a class IT 3 tolerance can be attained in bores of 1.1811 (30 mm), and larger. 10. As stated earlier, Romicron is an ultra-high-accuracy boring system devoted to finish-boring production, but it also possesses a considerable ability to undertake fairly heavy cuts as well. Yet, be careful. To be safe, do not surpass a stock removal of .098 (2,5 mm) on the radius while roughing, and do not exceed .006 (0,15 mm) feed/revolution at maximum safe depth of stock removal. The above recommendations are offered as a general rule. They are valid for most fine boring operations as they exist in most workshops. There are exceptions. When these exceptions occur, please ask for specialized service by calling Kennametals Customer Application Support team at 1-800-835-3668 for expert advice.
Index
H484
Toolholding Systems
Counterboring Tools
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
BACK
NEXT
H485
Index
Toolholding Systems
Warning! DO NOT adjust beyond limits of tool indicated by parallel lines on tool slide.
Counterboring Tools
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
BACK
NEXT
Single Cutters for Fine Boring with the KM Connection Diameters from .945 to 6.024 (24 mm to 153 mm)
standard inserts The ModBORE system uses industry-standard carbide inserts to help reduce tool inventories. These inserts are available in a wide variety of high-performance Kennametal grades, coatings, and chip-control geometries to handle your specific machining applications. build to length Increase boring reach with KM extensions or reducers to customize your tool to meet specific requirements. limited component requirements - Seven tools cover the entire product range. through coolant Use of coolant improves tool life and surface finish, and promotes chip evacuation. All KM tooling for boring provides through-coolant capability. accurate adjustment Our precision-ground micrometric screw enables fine adjustment for diameter settings. The adjustment is free from backlash and play. Each division indicator on the dial equals .0004 (0,01 mm) of adjustment on the part diameter. strong locking mechanism Diameter setting does not change when the tool is locked-in for operation. Bore size stays consistent, even at high rpms. optimum cutting geometry Inserts are located on the tool centerline for accurate adjustment and performance. limited hardware requirements Five different sizes of spare insert holders accommodate seven fine-boring tools. chamfering ring Enables combined boring/chamfering operations with just one tool.
Twin Cutters for Rough and Semi-Finish Boring Diameters from .925 to 6.024 (23,5 mm to 153 mm)
standard inserts - The ModBORE system uses industry-standard carbide inserts to help reduce tool inventories. Inserts are available in a wide variety of high-performance Kennametal grades, coatings, and chip-control geometries to handle your specific machining applications. limited component requirements - Seven tools cover the entire product range. rigidity - The specially designed KM joint, together with the interlocking, precision-ground serrated faces, minimizes cutting vibration and maximizes position accuracy. through coolant - Use of coolant improves tool life and surface finish, and promotes effective chip evacuation. All KM tooling for boring has through-coolant capability. easy chip flow - Generous clearance enables free flow of chips for ideal cutting conditions. independent insert adjustment - Individual insert adjustment enables accurate presetting for rough and semi-finish boring. optimum cutting geometry - Insert cutting edges are on the tool centerline while axial height is held to an extreme ground tolerance. These features combine to promote balanced cutting forces and bore straightness. build to length - Increase boring reach with extensions or reducers to customize your tool to meet specific job requirements.
Offset Boring Head Diameters from .384 to 1.565 (9,75 mm to 39,75 mm)
accurate adjustment - Our precision-ground micrometric screw enables fine adjustment of diameter settings. The adjustment is free from backlash and play. Each division indicator on the dial equals .0004 (0,01 mm) of adjustment on the part diameter. strong locking mechanism - Diameter setting does not change when the tool is locked-in for operation. Bore size stays consistent, even at high rpms. through coolant - Use of coolant improves tool life and surface finish, and promotes chip evacuation. All KM tooling for boring provides through-coolant capability. boring bars - Our bars provide through-coolant capability while positioning surfaces allow for easy centerline cutting alignment-for use with standard indexable inserts.
H486
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extension bridge
extension bridge
*counterweight
*A rough boring head (without insert) or a counterweight can be used to balance the extension bridge.
H487
Index
Toolholding Systems
Counterboring Tools
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
BACK
NEXT
order number
catalog number
See page H528.
KM size D mm
insert holder
weight
Indexable Drills
1132950 1132943
1133315
32 32 40 50 50 50 63 63
0.945 -24 1.22 -31 1.575 -40 2.008 -51 2.638 -67 3.425 -87 3.425 -87 4.567
1.22 -31 1.575 -40 2.008 -51 2.638 -67 3.425 -87 4.567 -116 4.567 -116 6.024
0.787 -20 0.984 -25 1.26 -32 1.654 -42 2.165 -55 2.835 -72 2.835 -72 3.701
3.543 -90 3.937 -100 3.543 -90 3.543 -90 3.937 -100 4.724 -120 4.724 -120 5.906
3.15 -80 3.543 -90 3.543 -90 3.543 -90 3.937 -100 4.724 -120 4.724 -120 5.906
QPV Drills Twist Drills/ Taps & Dies Counterboring Tools Holemaking Tech Data Rotating Boring Tools
Refer to page H498 for contents of spare parts package. See page S3 for KM adapters. Note: Dial graduations equal .0002 (0,005 mm) movement of the tool tip which changes the cutting diameter by .0004 (0,01 mm).
order number
min. inch (mm) .945 (24) 1.220 (31) 1.575 (40) 2.008 (51) 2.638 (67)
max. inch (mm) 1.220 (31) 1.575 (40) 2.008 (51) 2.638 (67) 6.024 (153)
Index
Toolholding Systems
Refer to page H498 for contents of spare parts package, and to pages H646-H649 of the Technical Section for assembly and operating information.
H488
BACK
NEXT
10.2 10.3
H489
Index
Toolholding Systems
Counterboring Tools
QPV Drills
0.6
Indexable Drills
weight
Modular Drills
BACK
NEXT
order number
catalog number
See page H528.
KM size D mm 32 32 50 50 50 63 63
bore range D1 min. max. inch inch (mm) (mm) .925 (23,5) 1.161 (29,5) 1.949 (49,5) 2.579 (65,5) 3.406 (86,5) 3.406 (86,5) 4.508 (114,5) 1.201 (30,5) 1.575 (40,0) 2.618 (66,5) 3.445 (87,5) 4.547 (115,5) 4.547 (115,5) 6.024 (153,0)
body dia. D2 inch (mm) .787 (20) .984 (25) 1.654 (42) 2.165 (55) 2.835 (72) 2.835 (72) 3.701 (94)
gage length L inch (mm) 3.543 (90) 3.937 (100) 3.543 (90) 3.937 (100) 4.724 (120) 4.724 (120) 5.906 (150)
max. bore depth inch (mm) 3.150 (80) 3.543 (90) 3.543 (90) 3.937 (100) 4.724 (120) 4.724 (120) 5.906 (150)
blade sets
Indexable Drills
QPV Drills
Twist Drills/ Taps & Dies Counterboring Tools Holemaking Tech Data Rotating Boring Tools
1133900
Refer to page H498 for contents of spare parts package and to pages H646-H649 of the Technical Section for assembly and operating information. See page S3 for KM adapters.
order number
min. inch (mm) .925 (23,5) 1.161 (29,5) 1.555 (39,5) 1.949 (49,5) 2.579 (65,5) 3.406 (86,5) 4.508 (114,5)
max. inch (mm) 1.201 (30,5) 1.575 (40) 1.988 (50,5) 2.618 (66,5) 3.445 (87,5) 4.547 (115,5) 6.024 (153)
spare parts package PKG-2001 PKG-2501 PKG-3201 PKG-4201 PKG-5501 PKG-7201 PKG-9401
Index
Toolholding Systems
1258810
H490
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NEXT
order number
catalog number
KM size D mm 32 32 40 50 50 50 63 63
bore range D1 min. max. inch inch (mm) (mm) .925 (23,5) 1.161 (29,5) 1.555 (39,5) 1.949 (49,5) 2.579 (65,5) 3.406 (86,5) 3.406 (86,5) 4.508 (114,5) 1.201 (30,5) 1.575 (40,0) 1.988 (50,5) 2.618 (66,5) 3.445 (87,5) 4.547 (115,5) 4.547 (115,5) 6.024 (153,0)
body dia. D2 inch (mm) .787 (20) .984 (25) 1.260 (32) 1.654 (42) 2.165 (55) 2.835 (72) 2.835 (72) 3.701 (94)
gage length L inch (mm) 3.543 (90) 3.937 (100) 3.543 (90) 3.543 (90) 3.937 (100) 4.724 (120) 4.724 (120) 5.906 (150)
lead L1 inch (mm) .080 (2,02) .080 (2,02) .116 (2,95) .116 (2,95) .159 (4,04) .196 (4,97) .196 (4,97) .196 (4,97)
max. bore depth inch (mm) 3.150 (80) 3.543 (90) 3.543 (90) 3.543 (90) 3.937 (100) 4.724 (120) 4.724 (120) 5.906 (150)
blade sets
insert screw weight Torx/hex T7 T7 T15 T15 3,0 3,0 3,0 3,0 .9 1.2 1.8 2.0 3.2 5.4 6.3 12.1
KM63-RBHT-115-150K CNMG-543
order number
.925 (23,5) 1.161 (29,5) 1.555 (39,5) 1.949 (49,5) 2.579 (65,5) 3.406 (86,5) 4.508 (114,5)
1.201 (30,5) 1.575 (40,0) 1.988 (50,5) 2.618 (66,5) 3.445 (87,5) 4.547 (115,5) 6.024 (153,0)
H491
Index
Toolholding Systems
Counterboring Tools
Refer to page H498 for contents of spare parts package and to pages H646-H649 of the Technical Section for assembly and operating information. See page S3 for KM adapters.
QPV Drills
Indexable Drills
1155482
KM32-RBHT-24-90K
CCGT-21.51
B24-RBHT-06K
Modular Drills
BACK
NEXT
FBHO
.0004 diameter adjustment.
order number
catalog number
KM size D mm 40 50
1131111
KM40-FBHO-1660 KM50-FBHO-1670
PKG-7001 PKG-7001
Indexable Drills QPV Drills Counterboring Tools Twist Drills/ Taps & Dies
1132036
Refer to page H498 for contents of spare parts package. NOTE: Dial graduations equals .0002 (0,005 mm) movement of the tool tip which changes the cutting diameter by .0004 (0,01 mm). See page S3 for KM adapters.
order number
min. inch (mm) .384 (9,75) .541 (13,75) .699 (17,75) .856 (21,75) .974 (24,75) 1.093 (27,75) 1.250 (31,75) 1.368 (34,75)
max. inch (mm) .581 (14,75) .738 (18,75) .896 (22,75) 1.053 (26,75) 1.171 (29,75) 1.289 (32,75) 1.447 (36,75) 1.565 (39,75)
max. bore depth L1 inch (mm) 1.181 (30,0) 1.575 (40,0) 2.165 (55,0) 2.362 (60,0) 2.559 (65,0) 2.756 (70,0) 2.756 (70,0) 2.756 (70,0)
overall length L inch (mm) 2.953 (75,0) 3.346 (85,0) 3.937 (100,0) 4.331 (110,0) 4.528 (115,0) 4,528 (115,0) 4.528 (115,0) 4.528 (115,0)
D1 equals the minimum and maximum bore diameters of each bar when mounted in a KM50-FBHO-1670 tool.
H492
BACK
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Offset Boring Head Reduction Sleeves for FBHO Offset Boring Heads RS Metric
Refer to pages H646-H649 of the Technical Section for assembly and operating information.
Refer to pages H646-H649 of the Technical Section for assembly and operating information.
H493
Index
Toolholding Systems
For a complete listing of Kennametal small-diameter boring bars, request a FREE copy of our Micro Machining Tooling catalog, number 2090 (A01-135).
order number
catalog number
inside diameter d3
Counterboring Tools
RS Inch
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
BACK
NEXT
KM
Match adapter to bridge extension series.
order number
catalog number
KM size D mm 63 80
bore range min. max. inch inch (mm) (mm) 5.906 (150) 5.906 (150) 12.008 (305) 15.945 (405)
spare parts package weight PKG-1565 PKG-1565 MS1085-PKG MS1085-PKG 8.7 10.4
Indexable Drills
1135802 1197315
KM63-BT130-65 KM80-BT130-70
Refer to page H498 for contents of spare parts package. NOTE: Items listed above require the use of a bridge extension order separately. Refer to page H496. See page S3 for KM adapters.
CV ANSI B5.50
Match adapter to bridge extension series.
order number
catalog number
CV taper
bore range min. max. inch inch (mm) (mm) 5.906 (150) 25.787 (655)
1122185
CV50-BT130-69
50
Refer to page H498 for contents of spare parts package. NOTE: Items listed above require the use of a bridge extension order separately. Refer to page H496.
Toolholding Systems
order number
catalog number
BT taper
bore range min. max. inch inch (mm) (mm) 5.906 (150) 25.787 (655)
1121711
BT50-BT130-88
50
Index
Refer to page H498 for contents of spare parts package and to pages H646-H649 of the Technical Section for assembly and operating information. NOTE: Items listed above require the use of a bridge extension order separately. Refer to page H496. All bridge tools are shipped with (4) screws and (2) keys for mounting bridge extensions.
H494
BACK
NEXT
order number
catalog number
Refer to page H498 for contents of spare parts package and to pages H646-H649 of the Technical Section for assembly and operating information. NOTE: Items listed above require the use of a bridge extension order separately. Refer to page H496.
H495
Index
Toolholding Systems
For a complete selection of KM modular quick-change tooling, order the new KM Interactive catalog 9020CD on CD, (A99-180).
Counterboring Tools
QPV Drills
Indexable Drills
1133581
DV50-BT130-69
50
Modular Drills
Combination Tools
BACK
NEXT
order number
catalog number
Indexable Drills
overall length D1 inch (mm) 5.118 (130) 7.087 (180) 9.055 (230) 11.024 (280) 12.992 (330) 14.961 (380) 16.929 (430) 18.898 (480) 20.866 (530) 22.835 (580)
thickness L inch (mm) 1.181 (30) 1.181 (30) 1.378 (35) 1.378 (35) 1.575 (40) 1.575 (40) 1.575 (40) 1.575 (40) 1.969 (50) 1.969 (50)
bore range min. max. inch inch (mm) (mm) 5.906 (150) 7.874 (200) 9.843 (250) 11.811 (300) 13.780 (350) 15.748 (400) 17.717 (450) 19.685 (500) 21.654 (550) 23.622 (600) 8.071 (205) 10.039 (255) 12.008 (305) 13.976 (355) 15.945 (405) 17.913 (455) 19.882 (505) 21.850 (555) 23.819 (605) 25.787 (655)
max. rpm
lock screw hex size 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0
weight 4.3 6.1 8.8 11.3 15.1 17.5 20.3 22.5 30.6 33.7
1133280 1125085
EB130-30-150 EB180-30-200 EB230-35-250 EB280-35-300 EB330-40-350 EB380-40-400 EB430-40-450 EB480-40-500 EB530-50-550 EB580-50-600
1250 1000 850 700 600 530 480 440 400 370
PKG-156501 PKG-156501 PKG-156501 PKG-156501 PKG-156501 PKG-156501 PKG-156501 PKG-156501 PKG-156501 PKG-156501
PKG-156502 PKG-156502 PKG-156502 PKG-156502 PKG-156502 PKG-156502 PKG-156502 PKG-156502 PKG-156502 PKG-156502
QPV Drills Twist Drills/ Taps & Dies Counterboring Tools Rotating Boring Tools Holemaking Tech Data Special Tooling/ Adapters
Refer to page H498 for contents of spare parts package and to pages H646-H649 of the Technical Section for assembly and operating information.
Counterweight
Used to balance the extension bridge when using an EBUF-F fine boring head.
Toolholding Systems
order number
catalog number
weight
1130854
232.000.000
2.835 (72)
4.0
Refer to pages H646-H649 of the Technical Section for assembly and operating information.
Index
H496
BACK
NEXT
order number
catalog number
weight
Refer to page H498 for contents of spare parts package and to pages H646-H649 of the Technical Section for assembly and operating information. Rough boring bridge tools are packaged as a matched set of two to permit twin cutting operations.
order number
catalog number
See page H528.
weight
1129296
EBUR-K19-69 PKG
CNMG-643
2.717 (69)
PKG-7995
PKG-0004
4,0
3.6
Refer to page H498 for contents of spare parts package and to pages H646-H649 of the Technical Section for assembly and operating information. Rough boring bridge tools are packaged as a matched set of two to permit twin cutting operations.
order number
catalog number
See page H528.
1135375
EBUF-F09-75
CCGT-32.52
2.953 (75)
R67-FBHS-09
PKG-0002 PKG-3242
T15
5,0
4.7
NOTE: Insert holder included. Dial graduations equals .0002 (0,05 mm) movement of tool tip which changes cutting diameter by .0004 (0,01 mm). Refer to pages H646-H649 of the Technical Section for assembly and operating information.
H497
Index
Toolholding Systems
insert holder
weight
Counterboring Tools
QPV Drills
Indexable Drills
1624878
EBUR-F19-75 PKG
CNMG-643
2.953 (75)
PKG-7995
PKG-0004
4,0
3.6
Modular Drills
Combination Tools
BACK
NEXT
Combination Tools
boring head KM32-FBHS-24-90 KM32-FBHS-31-100 KM40-FBHS-40-90 KM50-FBHS-51-90 KM50-FBHS-67-100 KM50-FBHS-87-120 KM63-FBHS-87-120 KM63-FBHS-116-150 KM32-FBHS-24-90 KM32-FBHS-31-100 KM40-FBHS-40-90 KM50-FBHS-51-90 KM50-FBHS-67-100 KM50-FBHS-87-120 KM63-FBHS-87-120 KM63-FBHS-116-150
*insert holder R24-FBHS-06 R31-FBHS-06 R40-FBHS-06 R51-FBHS-06 R67-FBHS-09 R67-FBHS-09 R67-FBHS-09 R24-FBHS-06 R31-FBHS-06 R40-FBHS-06 R51-FBHS-06
1 2 2 2 2 2 2 2
2 2 2 2 2 2 2 2
5 2 2 2 2 2 2 2
6 1 1 1 1 1 1 1
1133903
PKG-2025
Counterboring Tools
1133202
PKG-3242
R67-FBHS-09
Index
H498
Toolholding Systems
*Replacement insert holder must be purchased separately. See page H488 for part numbers.
BACK
NEXT
order number
catalog number
1131577
1133202
1135353
H499
Index
Toolholding Systems
1133903
PKG-2025
Counterboring Tools
1121105
PKG-7201
QPV Drills
1132587
PKG-2001
Indexable Drills
Modular Drills
Combination Tools
BACK
NEXT
Insert Shim
Lever Pin
Indexable Drills
Modular Drills
grade K9 K9 K9
QPV Drills
1231898 1302745
Counterboring Tools
Shim Retainer
Lever Screw
M m8 x 1 m8 x 1 m10 x 1
SW 3 mm 3 mm 4 mm
Chamfering Rings
Toolholding Systems
Index
catalog number
catalog number
PKG-0001 PKG-0003
1 1
10 10
PKG-7001
H500
BACK
NEXT
1 1
2 1
3 4
1135358 1123201
PKG-7994 PKG-0004
5 1 5
6 1
13 1
NOTE: Replacement insert holder must be purchased separately. See page H488 for part numbers.
H501
Index
Toolholding Systems
order number
catalog number
boring head
Counterboring Tools
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
BACK
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Rotating Boring Tools Product Features s Bore diameter adjustments can be made on the machine tool.
Counterboring Tools
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
s s
Available in straight shank or V-flange integral shank bars. Eight compatible boring bars offer a wide boring range (1.375 to 6.500). Standard Kennametal inserts can be used in the Dial Set system.
s s
Two cutting edges enable higher feed rates. A strong locking mechanism enables heavy cuts without chatter. Through-coolant offers improved tool life and chip flow.
Select the blade set for your bore diameter that matches the bar size. Select an insert best suited for the workpiece material to be bored.
H502
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finish cut
6. Loosen clamp screw. 7. Adjust to correct size using dial graduations. (NOTE: Always turn dial in the same direction when making all adjustments.) 8. Tighten clamp screw.
H503
Index
Toolholding Systems
Counterboring Tools
QPV Drills
Indexable Drills
shank
Modular Drills
Combination Tools
BACK
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Indexable Drills
order number
bar size
shank diameter D
overall length L
overall length **L min. 5.67 6.73 6.73 7.73 7.73 8.90 8.90 11.51
shank length L5
pipe tap CS
1.375 - 1.500 1.500 - 1.750 1.750 - 2.000 2.000 - 2.500 2.500 - 3.000 3.000 - 3.500 3.500 - 4.000 4.000 - 6.500
1 2 3 4 5 6 7 8
1 2 2 2 2 2 2 5
QPV Drills Counterboring Tools Special Tooling/ Adapters Holemaking Tech Data Rotating Boring Tools
*Required to cover bore range shown. For spare parts, see page H505. **L min. is minimum length if bar is cut off (to protect adjustment mechanism).
order number
bar size
taper
projection length L1
cutting depth L3
Toolholding Systems
1.375 - 1.500 1.500 - 1.750 1.750 - 2.000 2.000 - 2.500 2.500 - 3.000 3.000 - 3.500 3.500 - 4.000 4.000 - 6.500
1 2 3 4 5 6 7 8
50 50 50 50 50 50 50 50
1 2 2 2 2 2 2 5
Index
*Required to cover bore range shown. For spare parts, see page H505.
H504
BACK
NEXT
*insert lock screw 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 .955 1.018 1.018 1.018 1.018 1.261 1.261 1.261 1.261 1.261 1.261 1.261 1.261 1.636 1.636 169086011 169086022 169086022 169086022 169086022
*insert lock pin 169086044 169086044 169086044 169086044 169086044 169086044 169086044 169086044 169086088 169086088
screw/pin drive 1/16 5/64 5/64 5/64 5/64 3/32 3/32 3/32 3/32 3/32 3/32 3/32 3/32 1/8 1/8
1.375 - 1.500 1.500 - 1.625 1.625 - 1.750 1.750 - 1.875 1.875 - 2.000 2.000 - 2.250 2.250 - 2.500 2.500 - 2.750 2.750 - 3.000 3.000 - 3.250 3.250 - 3.500 3.500 - 3.750 3.750 - 4.000 4.000 - 4.500 4.500 - 5.000
1019471 1019589 1019592 1019472 1019470 1019531 1019529 1019593 1019469 1019530 1019649 1019590 1019591 1019473 1019647
DS113SSFPR07 DS215SSFPR09 DS216SSFPR09 DS317SSFPR09 DS318SSFPR09 DS420SSFNR12 DS422SSFNR12 DS525SSFNR12 DS527SSFNR12 DS630SSFNR12 DS632SSFNR12 DS735SSFNR12 DS737SSFNR12 DS840SSFNR19 DS845SSFNR19
SPGH-2.51.51 SPGH-322 SPGH-322 SPGH-322 SPGH-322 SNGH-432 SNGH-432 SNGH-432 SNGH-432 SNGH-432 SNGH-432 SNGH-432 SNGH-432 SNGH-643 SNGH-643
Spare Parts
Dial Set bar size *clamp screw order number catalog number 1 2 3 4 5 6 7 8
*Sold in packages of four screws.
H505
Index
Toolholding Systems
Counterboring Tools
NOTE: Bore ranges are nominal. *Two required per blade set. **Blades supplied in matched sets of two, less inserts.
QPV Drills
Indexable Drills
order number
Modular Drills
Combination Tools
BACK
NEXT
DS-SCF / DS-PCF
Combination Tools
Indexable Drills
order number
gage insert
see pages H527-H531.
bar **blade size width L *insert lock screw 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 8 8 8 .951 1.019 1.019 1.019 1.019 1.275 1.275 1.275 1.275 1.275 1.275 1.275 1.275 1.664 1.664 1.664 1.664 1.664 MS1023 MS1023 MS1023 MS1023 MS1023 MS1027 *insert lock pin KL0431 KL0431 KL0431 KL0431 KL0431 KL0431 KL0431 KL0431 KL0641 KL0641 KL0641 KL0641 screw/pin drive T7 T7 T7 T7 T7 T9 5/64 5/64 5/64 5/64 5/64 5/64 5/64 5/64 9/64 9/64 9/64 9/64 weight .1 .1 .1 .1 .1 .3 .3 .4 .4 .5 .6 .6 .6 1.7 1.6 1.8 2.2 2.3
Counterboring Tools
1.375 - 1.500 1.500 - 1.625 1.625 - 1.750 1.750 - 1.875 1.875 - 2.000 2.000 - 2.250 2.250 - 2.500 2.500 - 2.750 2.750 - 3.000 3.000 - 3.250 3.250 - 3.500 3.500 - 3.750 3.750 - 4.000 4.000 - 4.500 4.500 - 5.000 5.000 - 5.500 5.500 - 6.000 6.000 - 6.500
1019650 1019651 1019652 1019653 1019714 1019715 1019716 1019717 1019718 1019719 1019720 1019721 1019722 1020168 1019774 1019775 1019776 1019777
DS113SCFPR06 DS215SCFPR06 DS216SCFPR06 DS317SCFPR06 DS318SCFPR06 DS420SCFPR09 DS422PCFNR12 DS525PCFNR12 DS527PCFNR12 DS630PCFNR12 DS632PCFNR12 DS735PCFNR12 DS737PCFNR12 DS840PCFNR12 DS845PCFNR19 DS850PCFNR19 DS855PCFNR19 DS860PCFNR19
CPGM-21.52 CPGM-21.52 CPGM-21.52 CPGM-21.52 CPGM-21.52 CPGM-32.52 CNGP-432 CNGP-432 CNGP-432 CNGP-432 CNGP-432 CNGP-432 CNGP-432 CNGP-432 CNMG-643 CNMG-643 CNMG-643 CNMG-643
Twist Drills/ Taps & Dies Index Toolholding Systems Special Tooling/ Adapters Holemaking Tech Data Rotating Boring Tools
QPV Drills
NOTE: Bore ranges are nominal. *Two required per blade set. **Blades supplied in matched sets of two, less inserts.
H506
BACK
NEXT
*insert lock screw 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 8 1.012 1.080 1.080 1.080 1.080 1.364 1.397 1.397 1.397 1.397 1.397 1.397 1.397 1.786 1.847 1.847 .061 .061 .061 .061 .061 .089 .122 .122 .122 .122 .122 .122 .122 .122 .183 .183 MS1023 MS1023 MS1023 MS1023 MS1023 MS1027
*insert lock pin KL0431 KL0431 KL0431 KL0431 KL0431 KL0431 KL0431 KL0431 KL0641 KL0641
screw/pin drive T7 T7 T7 T7 T7 T9 5/64 5/64 5/64 5/64 5/64 5/64 5/64 5/64 9/64 9/64
NOTE: Bore ranges are nominal. *Two required per blade set. **Blades supplied in matched sets of two, less inserts.
H507
Index
Toolholding Systems
Counterboring Tools
1.375 - 1.500 1.500 - 1.625 1.625 - 1.750 1.750 - 1.875 1.875 - 2.000 2.000 - 2.250 2.250 - 2.500 2.500 - 2.750 2.750 - 3.000 3.000 - 3.250 3.250 - 3.500 3.500 - 3.750 3.750 - 4.000 4.000 - 4.500 4.500 - 5.000 5.000 - 5.500
1020030 1020031 1020032 1020033 1020094 1020095 1020096 1020097 1020098 1020099 1019778 1020100 1019779 1020169 1020102 1020103
DS113SCKPR06 DS215SCKPR06 DS216SCKPR06 DS317SCKPR06 DS318SCKPR06 DS420SCKPR09 DS422PCKNR12 DS525PCKNR12 DS527PCKNR12 DS630PCKNR12 DS632PCKNR12 DS735PCKNR12 DS737PCKNR12 DS840PCKNR12 DS845PCKNR19 DS850PCKNR19
CPGM-21.52 CPGM-21.52 CPGM-21.52 CPGM-21.52 CPGM-21.52 CPGM-32.52 CNGP-432 CNGP-432 CNGP-432 CNGP-432 CNGP-432 CNGP-432 CNGP-432 CNGP-432 CNMG-643 CNMG-643
QPV Drills
Indexable Drills
order number
insert offset L5
Modular Drills
Combination Tools
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NEXT
Indexable Drills Product Features s Dial graduations in .001" increments on diameter with a vernier that will allow .0001" adjustments.
Modular Drills
Combination Tools
QPV Drills
s s s
Minimum bore .500". Maximum bore of 7.906" with boring ring. Single unit per a bar or multi units per a bar for step boring.
s s
Select a boring unit that matches the bar unit size. Select an insert best suited for the workpiece material to be bored.
Index
H508
Toolholding Systems
Counterboring Tools
BACK
NEXT
Remove the drive key (B) from the cartridge body (A). Remove the compression nut (E) using the special wrench. Threads are standard, right-hand threads. Slide off the spring washer (D). Remove cartridge (A) from the graduated dial assembly (C) by rotating counterclockwise.
Assembly
Step 1
B
Step 2
figure 1
Step 2 Step 3
figure 2
Step 4
H509
Index
Toolholding Systems
NOTE: Removal and replacement of the Tenthset cartridge will vary depending upon the unit size and configuration. Cartridges that have a head diameter larger than the threads (figure 2) require removal of the press fit key. The dial assembly then can be threaded off the back of the cartridge. For cartridges that do not have a head larger than the threads (figure 1), the dial assembly can be threaded off the cartridge over the head. For these configurations, removal of the key is not required. All cartridge threads are left hand.
NOTE: Your unit should now be ready to use. If repeated attempts to achieve the proper movement fail, disassemble the unit and clean all components. Dirt or other foreign material may cause adjustment problems.
Counterboring Tools
QPV Drills
Indexable Drills
Caution: Cartridge must thread into the dial freely. Cross-threading will permanently damage the nut.
Modular Drills
Combination Tools
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NEXT
Bars are supplied with wrench kit, unit mounting screws, and top lock screw. Order boring unit separately, see pages H513-H515.
Combination Tools
order number
unit size
shank diameter D
bar diameter D2
overall length L
QPV Drills
Index
Toolholding Systems
Counterboring Tools
.500 - .590 .562 - .780 .750 - .906 .866 - 1.218 1.181 - 1.575 1.457 - 1.850 1.732 - 2.244 2.125 - 2.638 2.406 - 3.582 3.156 - 4.331 .866 - 1.218 1.181 - 1.575 1.457 - 1.850 1.732 - 2.244 2.125 - 2.638 1.732 - 2.244 2.125 - 2.638 2.406 - 3.582
1020822 1020823 1020874 1020875 1020876 1020877 1020878 1021003 1020313 1021001 1021056 1021057 1021058 1021059 1021060 1021063 1021124 1021125
SS100TB050775 SS100TB056775 SS100TB075850 SS100TB087925 SS100TB118962 SS100TB146104 SS100TB173962 SS100TB213106 SS100TB241101 SS100TB316108 SS125TB087925 SS125TB118962 SS125TB146104 SS125TB173962 SS125TB213106 SS150TB173124 SS150TB213134 SS150TB241124
1B 1A 2B 2A 3A 3A 5A 5A 7A 7A 2A 3A 3A 5A 5A 5A 5A 7A
1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.250 1.250 1.250 1.250 1.250 1.500 1.500 1.500
.468 .530 .734 .843 1.000 1.280 1.640 1.890 2.250 3.000 .843 1.160 1.250 1.640 1.890 1.640 1.890 2.250
7.75 7.75 8.50 9.25 9.62 10.40 9.62 10.60 10.10 10.80 9.25 9.62 10.40 9.62 10.60 12.40 13.40 12.40
2.62 2.62 3.38 4.12 4.50 5.25 4.50 5.50 5.00 5.62 4.12 4.50 5.25 4.50 5.50 7.25 8.25 7.25
1.35 1.39 1.88 2.05 2.13 2.31 2.13 8.27 11.34 12.35 2.42 3.03 3.59 4.40 6.06 6.79 8.99 10.70
H510
BACK
NEXT
order number
taper
unit size
H511
Index
Toolholding Systems
Counterboring Tools
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
BACK
NEXT
BRA
Boring rings are supplied with wrench kit, unit mounting screws, and top lock screw. Order boring unit separately, see pages H513-H515.
Combination Tools
order number
unit size
pilot diameter D4
body diameter D
QPV Drills
7A 7A 10A
Twist Drills/ Taps & Dies Counterboring Tools Special Tooling/ Adapters Holemaking Tech Data Rotating Boring Tools
pilot diameter D4
order number
taper
body diameter D
projection length L1
40 40 50 50 50 50
(4) 5/16-18 holes on 1 7/8" BC (8) 3/8-16 holes on 3 1/4" BC (4) 5/16-18 holes on 1 7/8" BC (4) 5/16-18 holes on 1 7/8" BC (8) 3/8-16 holes on 3 1/4" BC (8) 3/8-16 holes on 3 1/4" BC
Index
H512
Toolholding Systems
BACK
NEXT
unit
spare cartridge
unit size
order number
cartridge length L
center offset
unit
spare cartridge
unit size
order number
H513
Index
Toolholding Systems
1B 1A 2B 2A
cartridge length L
spare cartridge
Counterboring Tools
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
BACK
NEXT
unit
spare cartridge
Indexable Drills
unit size
order number
gage insert
see pages H527-H531.
center offset
spare cartridge order number insert screw *MS1454PKG *MS1454PKG *MS1153PKG *MS1027PKG insert screw drive T5 T5 T7 T9 drive key TDK2 TDK2 TDK3 TDK5
QPV Drills
2B 2A 3A 5A
Twist Drills/ Taps & Dies Holemaking Tech Data Rotating Boring Tools Counterboring Tools
unit
spare cartridge
unit size
order number
gage insert
see pages H527-H531.
center offset
spare cartridge order number insert screw *MS1153PKG *MS1027PKG insert screw drive T7 T9 drive key TDK3 TDK5
weight .1 .2
3A 5A
1020488 1020489
ETA3SCKPR06 ETA5SCKPR09
CPGM-21.51 CPGM-32.51
1.078 1.786
.466 .782
.032 .047
1065941 1020490
Index
H514
Toolholding Systems
BACK
NEXT
unit size
order number
unit
spare cartridge
spare cartridge order number 1065938 catalog number EA5STFPR11 insert screw MS1153PKG insert screw drive T7 drive key TDK5
weight .18
2.319 3.125
.986 1.227
.063 .032
SKCN464 SKCN464
.41 1.09
H515
Index
shim
weight
Toolholding Systems
1.786
.782
.047
Counterboring Tools
QPV Drills
3A 5A 7A 10A
1020368 ETA3CTFPR06 TPGE-521 1020367 ETA5CTFPR11 TPG-221 1020371 ETA7CTFPR16 TPG-321 1020372 ETA10CTFPR22 TPG-431
3C 5C 7C 10C
Indexable Drills
spare cartridge order number catalog number clamp screw clamp screw drive drive key
chipbreaker
clamp
weight
Modular Drills
Combination Tools
BACK
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DAET
Cartridges sets must be ordered separately, See pages H513-H515.
Combination Tools
unit size
order number
catalog number
graduated dial
lock flange
spring washer
compression nut adjusting wrench compression nut wrench TNW3 TNW5 TNW7 TNW10 TNW1 TNW2 TNW3 TNW5 TNW7 TNW10 mounting screws **S33 **S116 *S127 **S211 *S1036 **S1037 **S33 **S116 **S127 **S211
QPV Drills
straight
angular
3 5 7 10 1 2 3 5 7 10
1020927 1020928 1020929 1020930 1010932 1020933 1020994 1020995 1020996 1020997
DAETS3 DAETS5 DAETS7 DAETS10 DAETA1 DAETA2 DAETA3 DAETA5 DAETA7 DAETA10
Dial assemblies include graduated dial, lock flange, spring washer, and compression nut.
TAW3 TAW5 TAW7 TAW10 TAW1 TAW2 TAW3 TAW5 TAW7 TAW10
Counterboring Tools Special Tooling/ Adapters Holemaking Tech Data Rotating Boring Tools
unit size
order number
catalog number
thread size
hex size
Toolholding Systems
1 2 3 5 7 10
#3-48 X .09 #4-40 X .12 #10-32 X .19 1/4-20 X .19 5/16-18 X .38 3/8-16 X .50
Index
H516
BACK
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Wrench Kits
fits unit size 1
kit contents (2 of each item shown) TDK2 - drive key TCN2 - compression nut TSW2 - spring washer pkg. screws - 1 inch, 1 metric TDK3 - drive key TCN3 - compression nut TSW3 - spring washer pkg. screws - 1 inch, 1 metric TDK5 - drive key TCN5 - compression nut TSW5 - spring washer pkg. screws - 1 inch, 1 metric TDK7 - drive key TCN7 - compression nut TSW7 - spring washer pkg. screws - 1 inch, 1 metric
kit contents (2 of each item shown) TAW1 TNW1 DW050 TAW2 TNW2 DW050 KW078 TAW3 TNW3 KW078, KW093 DT7 TAW5 TNW5 KW078, KW125 DT7, DT9 TAW7 TNW7 KW078 KW093, KW156 TAW10 TNW10 KW093, KW109 KW125, KW187
1066273
ETW2KIT
1021245
ETM3KIT
1066274
ETW3KIT
1021246
ETM5KIT
1066275
ETW5KIT
1066276
ETW7KIT
10
1066277
ETW10KIT
ET A L 10 - S T F C R 16
unit or cartridge
ET = unit E = cartridge EC = cartridge detail
hand
R = right hand L = left hand
cartridge style
F = 0 end cut Y = 5 end cut K = 15 end cut W = 30 end cut S = 45 end cut L = 5 side cut T = 30 side cut
insert shape
T = triangle S = square C = 80 diamond
H517
Index
Toolholding Systems
cartridge size
Counterboring Tools
QPV Drills
Indexable Drills
1021247
ETM7KIT
Modular Drills
Combination Tools
BACK
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Index
H518
Toolholding Systems
Counterboring Tools
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
BACK
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Operating Instructions
Three-Point Contact
Please note the egg-shaped hole is designed to lock the boring bar shank in the hole even if the shank is worn or ground undersize. This simulated V block clamp is extremely rigid for optimum boring results.
QPV Drills Index Toolholding Systems Special Tooling/ Adapters Holemaking Tech Data Rotating Boring Tools Counterboring Tools Twist Drills/ Taps & Dies
Indexable Drills
Modular Drills
Combination Tools
BACK
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Indexable Drills
bore diameter D1
order number
catalog number
slide diameter D5
body diameter D
head length L
body length LS
bore depth L2
thread size CS
hex size H1
centerline offset G1 F1 .03 .06 boring bar screw set S1045PKG S1045PKG lock screw TLS190188PKG TLS190625PKG weight 1.30 2.67
.375 .500
1021249 1021250
TBH37A TBH50A
.75 .98
1.81 2.52
2.46 2.74
1.78 1.93
.75 1.02
5/8 - 18 5/8 - 18
.156 .156
.218 .344
Counterboring Tools Special Tooling/ Adapters Holemaking Tech Data Rotating Boring Tools
QPV Drills
Bushing for use with smaller boring bars in the TBH boring heads
bore range D1
order number
catalog number
pilot diameter D
body diameter D5
bushing length L
pilot length LS
Index
Toolholding Systems
H520
BACK
NEXT
taper
order number
catalog number
body diameter D5
projection length L1
thread length L5
R8
1020436
R8TH062131
1.25
1.31
.44
5/8 - 18
1.04
weight 30 40 1018974 1018975 QC30TH062081 QC40TH062087 1.25 1.63 .81 .87 .44 .44 5/8 - 18 5/8 - 18 1.26 2.86
H521
Index
taper
order number
catalog number
body diameter D5
projection length L1
thread length L5
thread size T1
Toolholding Systems
Counterboring Tools
QPV Drills
Indexable Drills
shank diameter D
order number
catalog number
body diameter D5
body length L2
thread length L5
thread size T1
Modular Drills
Combination Tools
BACK
NEXT
Indexable Drills
shank diameter D
order number
catalog number
body diameter D5
projection length L1
thread length L5
40 50
1025985 1020311
CV40TH062138 CV50TH062144
1.75 2.75
1.38 1.44
.44 .44
5/8 - 18 5/8 - 18
2.86 7.22
QPV Drills Rotating Boring Tools Counterboring Tools Twist Drills/ Taps & Dies
taper
order number
catalog number
body diameter D5
projection length L1
thread length L5
40
1019032
BT40TH062157
2.38
1.57
.44
5/8 - 18
2.86
Index
H522
Toolholding Systems
BACK
NEXT
Reduce depth of cut, feed rate, or speed. Use side locking screw, and tighten firmly against flat on the cartridge. Older bars may require a side locking screw modificationcontact your Kennametal representative for additional information.
bar deflects
Limit overhang on stationary steel bars to a 4:1 length-to-diameter ratio, and 5:1 on rotating steel bars. Use a smaller nose radius on cartridge insert, brazed cartridge. Recommended setup for Tenthset = position of bar on-center to +.015 above center. Height should be checked from the nose radius of the insert or brazed cartridge. Three-point location is recommended when using set screws to hold bars. Replace holder or tool block. Remove unit and tighten the compression nut (clockwise) in increments of .010 to .020 until size in maintained. Reduce depth of cut, feed rate, or speed. Use side-locking screw, and tighten firmly against flat on the cartridge. (Older bars may require a side locking screw modificationcontact your Kennametal representative for additional information.)
bar located too far above or below centerline bar improperly mounted worn holder or tool block insufficient preloading on cartridge excessive cutting forces
improper fit Tenthset dial is difficult to adjust and/or control wrong preload on spring washer dirty or improperly lubricated threads
Remove unit and loosen (counterclockwise) the compression nut until movement is free. Remove unit. Clean and lubricate per assembly instructions (see page H519). Adjust preload to proper pressure, and recheck adjustment.
H523
Index
Toolholding Systems
Counterboring Tools
Unit should have a slip fit feel when mounted into the boring bar. This should not be a tight fit.
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
Limit overhang on stationary steel bars to a 4:1 length-to-diameter ratio, and 5:1 on rotating steel bars.
BACK
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KC850
Combination Tools
composition: A CVD tri-phase coating on an extra-strong, cobalt-enriched substrate. application: Its best suited for heavy cutting of low, medium, and high carbon steels, as well as medium hardness alloy and tool steels. Excellent thermal and mechanical shock resistance makes grade KC850 ideal for difficult applications with interruptions. composition: A general-purpose TiCN-based cermet grade with a patented multi-layered PVD TiN/TiCN/TiN coating. application: Exceptional combination of wear resistance and reliability with the added benefit of a PVD coating for superior workpiece finishes. Used at medium to high speeds for light roughing to fine finishing of steels, stainless steels, cast irons, powder metals, and a variety of other materials. composition: A general-purpose TiCN-based cermet grade. application: Extremely good wear resistance and reliability. Produces excellent surface finishes. Use for finish boring steel, stainless steel, cast irons, and powdered metals. Good general-purpose grade.
C5 - C6
KT315
Modular Drills
C3 - C4 C7 - C8
Indexable Drills
KT325
C3 - C4 C7 - C8
QPV Drills
KC730
composition: A PVD TiN coating over a very wear-resistant unalloyed carbide substrate. application: For general-purpose machining of high-temperature alloys, aerospace materials, refractory metals, and 200 or 300 series stainless steels. The thin, uniformly dense, smooth coating increases wear resistance and reduces problems with built-up edge. It also provides an unusually good combination of properties for cutting difficult-to-machine materials and aluminum. The substrate offers superior thermal deformation resistance, depth-of-cut notch resistance, and edge strength. Performs at higher speeds than uncoated grades. Most ground periphery inserts have a sharp edge. composition: A PVD TiAlN coating over a very deformation-resistant unalloyed, carbide substrate. application: Grade KC5010 is ideal for finishing to general machining of most workpiece materials at higher speeds. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials and super alloys under stable conditions. It also performs well machining hardened and short-chipping materials.
C2 - C4
Counterboring Tools
KC5010
C3 C4
KC5025
composition: A PVD TiAlN coated grade with a tough, ultra-fine grain unalloyed substrate. application: For general-purpose machining of most steels, stainless steels, high-temperature alloys, titanium, irons, and non-ferrous materials. Speeds may vary from low to medium, and it will handle interruptions and high feed rates.
C2 C5
KC5410
composition: A PVD TiB2 coating over a very deformation-resistant unalloyed substrate. application: Grade KC5410 is designed for roughing, semifinishing and finishing of free-machining (hypoeutectic <12.2% Si) aluminum, aluminum alloys, and magnesium alloys. The TiB2 coating is harder than TiN and TiAlN coatings and has an extremely smooth surface, resulting in reduced surface friction, speedy chip flow, and outstanding wear resistance. In addition, built-up edge is prevented because this coating has a very low affinity for aluminum. The substrate is unalloyed and fine grained and offers sharp edges, smooth surfaces, and excellent thermal deformation resistance and edge integrity. Inserts with a ground periphery are polished before coating and have a sharp edge. Molded inserts have a light hone.
C3 - C4
K05 - K20
Index
H524
Toolholding Systems
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KC9110
KC9125
KC9225
KC9240
composition: An outer PVD TiAlN coating bonded to a CVD tri-phase coating is applied to an extra-strong, cobalt-enriched substrate. application: This patented PVD/CVD coated grade is designed for tough applications at moderate to higher speeds and feeds. KC9240 inserts offer an extraordinary combination of toughness, built-up edge resistance, and wear resistance in stainless steel applications. Excellent thermal/mechanical shock resistance and a slick/hard outer PVD coating makes KC9240 inserts ideally suited for even the most challenging stainless steel applications.
C1 - C2
M25 - M40
KC8050
H525
Index
Toolholding Systems
composition: A newly developed, advanced cobalt-enriched carbide grade with a thick alumina coating. application: A versatile performer on a wide range of workpiece materials (steels, stainless steels, and cast irons) for roughing through finishing operations. This highly wear-resistant grade can operate with or without coolant at high speeds, and has exceptional edge strength for interrupted cuts. The micro-finished insert edge resists workpiece build-up and microchipping, and produces excellent surface finishes. For machining steels and cast irons, your first choices are the -RN and -MN geometries. For medium machining applications and finishing cuts, the -MP and -FP geometries with a positive rake are suggested.
C1 - C3 C5 - C7
Counterboring Tools
composition: A newly engineered, patent-pending, multi-layered K-MTCVD coated cobalt-enriched carbide grade. application: Grade KC9225 has been specially designed for resisting depth-of-cut notching and minimizing burr formation often observed in the machining of austenitic stainless steels. Cobalt-enrichment provides an optimum combination of toughness and deformation resistance. This new grades polished edge minimizes build-up and ensures superior workpiece finishes. KC9225 inserts are your first choice for machining stainless steels.
C2 - C3
M10 - M25
QPV Drills
composition: A tough cobalt-enriched carbide grade with a newly designed multi-layer K-MTCVD TiCN-Al2O3-TiCN-TiN coating with superior interlayer adhesion. application: This is the industrys best general-purpose turning grade for most steels, and ferritic and martensitic stainless steels. The substrate design, with cobaltenrichment, assures adequate deformation resistance along with excellent bulk toughness and insert edge strength. The coating layers offer good wear resistance over a wide range of machining conditions. The smoothness of the coating leads to reduced frictional heat, minimizes microchipping, and improves workpiece surface finishes. Grade KC9125 performs well in moderately heavy roughing to semi-finishing cuts. Use grade KC9110 for finishing cuts.
C2 - C3 C6 - C7
Indexable Drills
Modular Drills
composition: A specially engineered, patent-pending cobalt-enriched carbide grade with thick K-MTCVD-TiCN coating layer, an Al2O3 layer of controlled grain size, and outer layers of TiCN and TiN for maximum wear resistance. application: An excellent finishing/semi-finishing grade for a variety of workpiece materials including most steels, ferritic and martensitic stainless steels, and cast irons. The specially engineered, cobalt-enriched substrate offers a balanced combination of deformation resistance and edge toughness, while the thick coating layers offer outstanding abrasion resistance and crater wear resistance for high-speed machining. The smooth coating provides good resistance to edge build-up and microchipping and produces excellent surface finishes. For rougher cutting, use grade KC9125.
C3 C7
Combination Tools
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KD100
Modular Drills
composition: A polycrystalline diamond tip (PCD) brazed onto a carbide substrate. application: Grade KD100 is for general-purpose turning. The cutting tool material contains a binder in addition to diamond particles. This makes grade KD100 suitable for roughing to finishing all types of highly abrasive workpieces, including non-ferrous metals and non-metallics. Use as your first choice on high-content silicon aluminum alloys (hypereutectic). Will generally produce good surface finishes. Provides the best mechanical shock resistance of the diamond tool materials while operating at very high speeds. The cutting edge is sharp.
Combination Tools
C4
K03 - K20
KD050
composition: A low CBN content, PCBN tip brazed onto a carbide insert. application: Designed for precision finishing of hardened steels (>45 HRC); the harder the better. Use on bearing steel, hot and cold work tool steels, high-speed steels, die steels, case hardened steels, carburized and nitrided irons, and some hard coatings. Do not apply on soft steel; rapid crater wear will result. When possible, use negative rake tools. Available in mini tips and regular size tips, including various edge preps.
QPV Drills
C8
K01 - K03
Index
H526
Toolholding Systems
Counterboring Tools
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operation
fine finishing
MG-FF
medium machining
MG-MP
Screw-On Inserts
operation insert style/ application feed rate inches insert geometry profile
.0015 .0025 .004 .006 .004 .010 .006 .016 .010 .025 .016 .040 .025 .060 .040 .100 .060 .160 .100 .250 .200 .500
fine finishing
precision ground
fine finishing
precision ground
GT-LF
finishing
precision ground
finishing
MT-LF
_ _GF
finishing
precision ground
H527
Index
Toolholding Systems
insert geometry
profile
.0015 .0025
.004
.006
.010
.016
.025
.040
.060
.100
.200
Counterboring Tools
_ _GM
GT-HP
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
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KC8050
KC9010
KC9110
KC9215
KC9225
KC9240
KC5010
KC5025
KC9245
KC730
Modular Drills
Combination Tools
CNGG-LF
CNGG 4305LF CNGG 430LF CNGG 431LF CNGG 432LF CNGG 433LF CNGG 434LF CNGG 541LF CNGG 542LF CNGG 543LF
CNGP-K
QPV Drills
Indexable Drills
CNMG-FF
Counterboring Tools
CNMG-MP
CNMG 322MP CNMG 431MP CNMG 431MP1 CNMG 432MP CNMG 432MP1 CNMG 433MP CNMG 433MP1 CNMG 434MP CNMG 542MP CNMG 542MP1 CNMG 543MP CNMG 543MP1 CNMG 544MP CNMG 544MP1 CNMG 642MP CNMG 642MP1 CNMG 643MP CNMG 643MP1 CNMG 644MP CNMG 644MP1
3/8 1/2 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 3/4 3/4
1/8 3/16 3/16 3/16 3/16 3/16 3/16 3/16 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4
1/32 1/64 1/64 1/32 1/32 3/64 3/64 1/16 1/32 1/32 3/64 3/64 1/16 1/16 1/32 1/32 3/64 3/64 1/16 1/16
.0868 .1302 .1302 .1216 .1216 .1129 .1129 .1042 .1563 .1563 .1476 .1476 .1389 .1389 .1910 .1910 .1823 .1823 .1737 .1737
.150 .203 .203 .203 .203 .203 .203 .203 .250 .250 .250 .250 .250 .250 .313 .313 .313 .313 .313 .313
Index
Toolholding Systems
H528
KT315
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dimensions
KC730
R .008 1/64 1/32 .008 1/64 1/32 .008 .004 1/64 1/32 .008 .004 1/64 1/32 .0015 .008 .004 1/64 1/32 .0015
M .0650 .0608 .0521 .0998 .0955 .0868 .1345 .1367 .1302 .1216 .0650 .0672 .0608 .0521 .0686 .0998 .1020 .0955 .0868 .1034
D1 .110 .110 .110 .173 .173 .173 .217 .217 .217 .217 .110 .110 .110 .110 .110 .173 .173 .173 .173 .173
CCGT-LF
CCGT 21505LF CCGT 2150LF CCGT 2151LF CCGT 2152LF CCGT 215X0LF CCGT 32505LF CCGT 3250LF CCGT 3251LF CCGT 3252LF CCGT 325X0LF
1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8
CDHB
5/32 5/32
.040 .040
.008 1/64
.0390 .0347
.083 .083
CPGM
H529
Index
Toolholding Systems
CPGM 2150 CPGM 21505 CPGM 21505F CPGM 2151 CPGM 2151F CPGM 2152 CPGM 2152F CPGM 3250 CPGM 32505 CPGM 32505F CPGM 3251 CPGM 3251F CPGM 3252 CPGM 3252F
1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8
3/32 3/32 3/32 3/32 3/32 3/32 3/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32
.004 .008 .008 1/64 1/64 1/32 1/32 .004 .004 .004 1/64 1/64 1/32 1/32
.0672 .0650 .0650 .0608 .0608 .0521 .0521 .1020 .0998 .0998 .0955 .0955 .0868 .0868
.110 .110 .110 .110 .110 .110 .110 .173 .173 .173 .173 .173 .173 .173
Counterboring Tools
CPEX
CPEX 060203L1 CPEX 060203L2 CPEX 060203L3 CPEX 060203R1 CPEX 060203R2 CPEX 060203R3 CPEX 2150L1 CPEX 2150R1
.004 .004
QPV Drills
Indexable Drills
Modular Drills
Combination Tools
CCGT-HP
CCGT 21505HP CCGT 2151HP CCGT 2152HP CCGT 32505HP CCGT 3251HP CCGT 3252HP CCGT 4305HP CCGT 430HP CCGT 431HP CCGT 432HP
1/4 1/4 1/4 3/8 3/8 3/8 1/2 1/2 1/2 1/2
KC850
KD050
KT325
grades
cermet
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KC9025
KC9110
KC9120
KC9125
KC9225
KC9240
KC5410
KC5010
KC5025
KC8050
KC9010
KC9315
KD050
KC730
KC850
KD100
Modular Drills
Combination Tools
CPGT-HP
CPGT 21505HP CPGT 2151HP CPGT 2152HP CPGT 32505HP CPGT 3251HP CPGT 3252HP
CPGT-LF
QPV Drills
Indexable Drills
CPGT 21505LF CPGT 2150LF CPGT 2151LF CPGT 2152LF CPGT 32505LF CPGT 3251LF CPGT 3252LF
CPGW
Counterboring Tools
CPGW 21505 CPGW 21505E CPGW 21505EM CPGW 21505F CPGW 2151 CPGW 2151E CPGW 2151F CPGW 2151S0415M CPGW 2152 CPGW 2152E CPGW 2152F CPGW 2152S0415M CPGW 3251 CPGW 3251E CPGW 3251F CPGW 3252 CPGW 3252E CPGW 3252F DCGT 21505HP DCGT 2151HP DCGT 2152HP DCGT 32505HP DCGT 3251HP DCGT 3252HP
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/4 1/4 1/4 3/8 3/8 3/8
3/32 3/32 3/32 3/32 3/32 3/32 3/32 3/32 3/32 3/32 3/32 3/32 5/32 5/32 5/32 5/32 5/32 5/32 3/32 3/32 3/32 5/32 5/32 5/32
.008 .008 .008 .008 1/64 1/64 1/64 1/64 1/32 1/32 1/32 1/32 1/64 1/64 1/64 1/32 1/32 1/32 .008 1/64 1/32 .008 1/64 1/32
.0650 .0650 .0650 .0650 .0608 .0608 .0608 .0608 .0521 .0521 .0521 .0521 .0955 .0955 .0955 .0868 .0868 .0868 .1364 .1275 .1093 .2092 .2004 .1821
.110 .110 .110 .110 .110 .110 .110 .110 .110 .110 .110 .110 .173 .173 .173 .173 .173 .173 .110 .110 .110 .173 .173 .173
DCGT-HP
DCMT-LF
Toolholding Systems
DCMT 21505LF DCMT 2151LF DCMT 32505LF DCMT 3251LF DCMT 3252LF DCMT 3253LF DCMT 431LF DCMT 432LF
SPGH
5/16 3/8
3/32 1/8
1/32 1/32
.0518 .0647
.134 .173
Index
H530
KT325
PVD
coated
PCD
dimensions
cermet
BACK
KC9025
KC9110
KC9120
KC9125
KC9225
KC9240
KC5410
KC5010
KC5025
KC8050
KC9010
KC9315
KD050
KC730
KC850
KD100
TPGT-LF
KC8050
KC9010
KC5010
KC9025
KC850
KD100
TPG
TPGF
H531
Index
Toolholding Systems
TPGE
TPGE 521
5/32
1/16
1/64
.2188
D1
KC730
KD050
KD120
PVD
coated
PCBN
PCD
dimensions
Counterboring Tools
QPV Drills
TPGW
TPGW 21505 TPGW 21505E TPGW 21505F TPGW 2151 TPGW 2151E TPGW 2151F TPGW 2151S0415M TPGW 2152 TPGW 2152E TPGW 2152F TPGW 2152S0415M
1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4
3/32 3/32 3/32 3/32 3/32 3/32 3/32 3/32 3/32 3/32 3/32
.008 .008 .008 1/64 1/64 1/64 1/64 1/32 1/32 1/32 1/32
.3670 .3670 .3670 .3594 .3594 .3594 .3594 .3438 .3438 .3438 .3438
.110 .110 .110 .110 .110 .110 .110 .110 .110 .110 .110
Indexable Drills
TPGT 181505LF TPGT 18151LF TPGT 21505LF TPGT 2150LF TPGT 2151LF TPGT 2152LF TPGT 3251LF TPGT 3252LF
Modular Drills
Combination Tools
TPGT-HP
TPGT 21505HP TPGT 2151HP TPGT 2152HP TPGT 32505HP TPGT 3251HP TPGT 3252HP
KT325
PVD
coated
PCD
dimensions
grades
cermet