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page Romicron High-Performance Boring Systems . . . . . . . . . . . . . . . ModBORE Boring System . . . . . . . .
Single Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . Twin Cutters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Offset Boring Heads . . . . . . . . . . . . . . . . . . . . . . . . . Bridge Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H452 H486
H488 H490 H492 H494

Kennametal Erickson Dial Set Boring System . . . . . . . . . . . . . . . . Kennametal Erickson Tenthset Boring System . . . . . . . . . . . . . . . .
Bars and Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boring Heads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

H502

H508
H510 H520

Boring Inserts . . . . . . . . . . . . . . . . . . . . . . . . . .

H524

H451

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High-Performance Boring Systems


Solid Carbide Drills Combination Tools Modular Drills

About Romicron Fine Boring Systems: Romicron was developed in 1990 by Giordano Romi, president of Industrias Romi S.A., the largest metalcutting machine tool and plastics machinery builder in South America. Mr. Romi developed specific methods and manufacturing processes to produce the ultra-high precision Romicron boring heads. Kennametal, with years of experience in boring and insert technology, has partnered with Industrias Romi S.A. to bring the finest boring system available today to the world market.

SVUBB Simplified Version Universal Boring Bar pages H457-H461.


3 head sizes range = .157 1.004 4 25,5 mm adjust = .000080 2 micron

OD adjusting ring with hard stop/clicking feature (knurled) boring bar lock screw

Double-ring adjustable
balance mechanism. Tthrough-coolant capability.

Indexable Drills

QPV Drills

short taper/face contact (KR) connection

boring bar mounted with through coolant

Twist Drills/ Taps & Dies

SVUBB SVS Simplified Version System pages H462-H473.


10 head sizes range = .984 7.205 25 183 mm adjust = .000080 2 micron

OD adjustable balancing rings with hard stop/clicking feature (knurled)

Counterboring Tools

Through-coolant capability.

high-precision cartridge slide

Rotating Boring Tools

short taper/face contact (KR) connection

Holemaking Tech Data

SVS SVU Simplified Version Universal pages H474-H477.


2 head sizes range = .394 8.386 10 213 mm adjust = .000080 2 micron
NOTE: Speed (maximum rpm) SVUBB1 = 16,000 SVUBB2 and SVS00 = 10,000 SVS0B = 8,000 SVS1B, SVS2B, SVS3B, SVU65, and SVU92 = 6,000 SVS4B and SVS5B = 4,500 SVS6B = 3,500 SVS7B and SVS8B = 3,000

thumb screw adjusting dial with hard stop/clicking feature

coolant hole

Special Tooling/ Adapters

OD adjustable zero ring (knurled) OD adjustable balancing ring with hard stop/clicking feature (knurled) adapter locating pins

Adjustable 0
reference mark. Single-ring adjustable balance mechanism. Through-coolant capability.
Through-Coolant (maximum psi) SVUBB1, SVUBB2, SVS00B, and SVS0B = 1,050 SVS1B, SVS2B, and SVS3B = 225 All other heads = 300

Toolholding Systems

Index

short taper/face contact (KR) connection OD adjusting ring with hard stop/clicking feature (knurled)

adapter mounting bolts coolant hole

H452

SVU

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High-Performance Boring Systems


head size
25,000 rpm max. 1,050 psi coolant capacity balanceable .157 4 mm .650 16,5 mm

boring range

8,000 rpm non-balanceable 800 psi coolant capacity rigid compact 6,000 rpm non-balanceable 225 psi coolant capacity rigid compact 6,000 rpm non-balanceable 225 psi coolant capacity rigid compact 6,000 rpm non-balanceable 225 psi coolant capacity rigid compact 4,500 rpm non-balanceable 300 psi coolant capacity rigid compact 4,500 rpm non-balanceable 300 psi coolant capacity rigid compact 3,500 rpm non-balanceable 300 psi coolant capacity rigid compact 3,000 rpm non-balanceable 300 psi coolant capacity rigid compact 3,000 rpm non-balanceable 300 psi coolant capacity rigid compact 6,000 rpm, balanceable 300 psi coolant capacity flexibility moveable zero reference 6,000 rpm, balanceable 300 psi coolant capacity flexibility moveable zero reference

SVS0B

1.24 31,5 mm

1.67 42,5 mm

SVS1B

1.65 42 mm

2.08 53 mm

SVS2B

SVS3B

2.55 65 mm

3.10 79 mm

SVS4B

3.07 78 mm

3.85 98 mm

SVS5B

3.81 97 mm

4.60 117 mm

SVS6B

SVS7B

SVS8B

6.29 160 mm

7.205 183 mm

SVU65

2.79 71 mm

4.36 111 mm

is a trademark of Industrias Romi S.A. US Patents: SVS: 5,316,417; 5,326,198; SVU: 5,326,198; 5,478,177. GB Patents: SVS: 593,222; 593,223; SVU: 593,223. DE Patents: SVS: 43 32 520 3-14; 43 32 506 8-14; SVU: 43 32 506 8-14, and corresponding patents or pending patents in Japan, Sweden, Italy, Germany, Great Britain, France, Switzerland, and Brazil.

H453

Index

SVU92

.394 10 mm

8.386 213 mm

Toolholding Systems

Special Tooling/ Adapters

5.42 138 mm

6.33 161 mm

Holemaking Tech Data

4.56 116 mm

5.46 139 mm

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

2.04 52 mm

2.59 66 mm

QPV Drills

Indexable Drills

10,000 rpm non-balanceable 1,050 psi coolant capacity rigid compact

SVS00B

.984 25 mm

1.26 32 mm

Modular Drills

10,000 rpm max. balanceable 1,050 psi coolant capacity

SVUBB2

.236 6 mm

1.00 25,5 mm

Combination Tools

SVUBB1

Solid Carbide Drills

Boring Range, Coolant Capacity, Maximum RPM Features of all Romicron Boring Heads

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High-Performance Boring Systems


Solid Carbide Drills

Romicron High-Performance Boring System Fast ...


Adjustments can be made in less than 5 seconds, while still holding .0001 (0,002 mm) on the diameter!

This high-performance boring system will give you:


More uptime. Less scrap. Longer tool life. CPKs > 1.33. Less stress during adjustments. A one-year warranty on workmanship and material. The convenience of a tool that can be serviced in the United States.

Combination Tools Modular Drills Indexable Drills

Accurate ...
Each click of the dial is .000040 (0,001 mm) on the radius and can be done in less than 5 seconds.

Romicron is the boring system that makes sense.


In fact, youll use three of your senses when making adjustments. You can hear each click, see each click, and feel each click of the dial. This click confirms each graduation to give the machine operator confidence in each adjustment.

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

The audible click at each graduation lets you hear each adjustment.

The clearly marked graduated dial makes it easy to see each adjustment.

The definite stop at each graduation lets you feel each adjustment.

Index
H454

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

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High-Performance Boring Systems


When deciding what Romicron tools to order, consider the following: Examples: Solid Carbide Drills
H455

How to Order a Romicron Product

To select the boring head, consider:


a) size range b) features needed

bore diameter : 1.5" material: aluminum features: no balancing or through coolant Boring head choice:

KR32SVS0B093M

CV40KR32157 for SVS0


Taper choices for other KR32 boring heads: CV40KR32161 for SVS00 CV40KR32100 for SVUBB2 CV40KR50236 for SVU65

To select the correct grade and style of insert, consider:


a) material to be cut b) cartridge style

insert type: CPGT Insert style choice:

CPGT-HP
Insert grade choice:

KC7310

If you have any questions, call Kennametals Customer Application Support hot line toll-free at 1-800-835-3668 for assistance.

Index

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

a) taper type (CV, BT, DV) b) taper (30, 40, 45, 50) c) ID KR connection (32, 50, 63, 80) d) correct combination for Romicron head being used

Rotating Boring Tools

To select the taper for the above boring head, consider:

(The machine is a CAT40, therefore): Taper choice for above boring head:

Counterboring Tools

Twist Drills/ Taps & Dies

a) Romicron head on which it will be mounted b) size of hole to be bored c) style of cartridge (TPGM or CPGM)

Cartridge choice:

KRCSCFPR061A

QPV Drills

To select the cartridge for the above boring head, consider:

for: KR32SVS0B093M boring head for: 1.5 bore style: CPGM

Indexable Drills

Modular Drills

Combination Tools

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High-Performance Boring Systems


Solid Carbide Drills Modular Drills Combination Tools

Romicron Modular Unit


Ordering Information
Unit shipped with cartridge, cartridge mounting screw, insert screw, and wrenches.

Indexable Drills

order number 2202444

catalog number

head size inch SVS00 2.175

L inch .917

L1 mm 23,28 inch 1.087

H mm 27,62 inch 1.575

W mm 40,00 inch .720

C mm 18,30 inch

W1 mm 30,00

mm 55,24

KRMSVS00M055M

1.181

QPV Drills Twist Drills/ Taps & Dies

Cartridge SCF 0 Lead Angle


Order inserts separately, see page H524.

order number

catalog number

insert

used with head size

Counterboring Tools

L1 inch (mm) .66 (16,7)

H1 inch (mm) .37 (9,3)

insert screw MS2005

mounting bolt MS2006

insert screw mounting wrench bolt wrench FL 7 KT 8

weight .18

2202449

KRCSCFPR061M

CPMT060204

KRMSVS00M055M

Index
H456

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

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High-Performance Boring Systems


KR Boring Head
Order boring bar separately, see page H457. Order taper shank separately, see pages H480-H483. Solid Carbide Drills
KR size bore range inch (mm) .179 - .650 (2 - 16,5) D1 inch (mm) 1.83 (46,5) L1 inch (mm) 2.31 (58,55) wrench KT15 weight 5 32 HSK size wrench KT15 weight 6 63 .179 - .650 (2 - 16,5) 2.48 (63) 1.83 (46,5) 3.76 (95,6) 2.82 (71,6)
shank diameter is 10mm

SVUBB1 Simplified Version Universal

order number

catalog number

head size

slide travel inch (mm) .06 (1,5)

2202443

KR32SVUBB1060M

SVUBB1

HSK Boring Head


Order boring bar separately,
see page H457. QPV Drills
head size SVUBB1 .06 (1,5) insert insert screw MS-1454 MS-1153 MS-1153 MS-1153 insert screw wrench FT 5 FT 7 FT 7 FT 7 weight .11 .11 .05 .07 .20

order number 2202448

catalog number

HSK63ASVUBB1095M

Boring Bars for SVUBB1 Boring Heads

Order inserts separately,


see page H524.

catalog number

H457

Index

2202438 2202439 2202440 2202450 2202451

KRBB10FABDRS204C KRBB10SCLDR4060C KRBB10SCFPR06085C KRBB10SCFPR06110C KRBB10SCFPR06135C

CDHB 1.20.61 CCGT 21.51 CCGT 21.51 CCGT 21.51

.157 - .276 (4,0 - 7,0) .236 - .354 (6,0 - 9,0) .337 - .453 (8,5 - 11,5) .433 - .551 (11,0 - 14,0) .531 - .650 (13,5 - 16,5)

2.17 (55) 2.13 (54) 2.28 (58) 2.36 (60) 2.56 (65)

1.18 (30) 1.18 (30) 1.34 (34) 1.42 (36) 1.61 (41)

.39 (10) .91 (23) 1.22 (31) 1.38 (35) 1.57 (40)

Toolholding Systems

order number

bore range inch (mm)

overall length L1 inch (mm)

L2 inch (mm)

boring depth L3 inch (mm)

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

slide travel inch (mm)

bore range inch (mm)

D1 inch (mm)

D2 inch (mm)

L1 inch (mm)

L2 inch (mm)

Twist Drills/ Taps & Dies

Indexable Drills

Modular Drills

Combination Tools

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High-Performance Boring Systems


Solid Carbide Drills Toolholding Systems Index
H458

SVU Simplified Version Universal SVUBB2 Tooling Tree

Special Tooling/ Adapters


Bold (colored) tooling shown above is featured on the page at right.

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

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High-Performance Boring Systems


SVUBB2 Simplified Version Universal KR Boring Head
Order boring bar separately,
see page H461. Order taper shank separately, see pages H480-H483. Solid Carbide Drills
head size slide travel inch (mm) .07 (1,75) .07 (1,75) KR size bore range inch (mm) .236 - 1.004 (6 - 25,5) .236 - 1.004 (6 - 25,5) D1 inch (mm) 2.36 (60) 2.36 (60) L1 inch (mm) 3.35 (85) 2.95 (75) wrench KT27 KT27 weight head size KM size wrench KT27 KT27 weight 4.4 4.6 SVUBB2 SVUBB2 .07 (1,75) .07 (1,75) 50 63 .236 - 1.004 (6 - 25,5) .236 - 1.004 (6 - 25,5) 1.97 (50) 2.48 (63) 2.40 (61) 2.40 (61) 3.46 (88) 3.58 (91) 2.87 (73) 2.83 (72) head size slide travel inch (mm) .07 (1,75) .07 (1,75) HSK size bore range inch (mm) D1 inch (mm) D2 inch (mm) L1 inch (mm) L2 inch (mm) wrench KT27 KT27 weight 6.2 10.1 SVUBB2 SVUBB2 63 100 .236 - 1.004 (6 - 25,5) 2.48 (63) 2.36 (60) 4.57 (116) 3.62 (92) .236 - 1.004 (6 - 25,5) 3.94 (100) 2.36 (60) 4.80 (122) 3.74 (95)

order number

catalog number

KM Boring Head
Order boring bar separately,
see page H461.

Order taper shank separately,


see page S3.

order number

catalog number

1763094 1763095

KM50SVUBB2088M KM63SVUBB2091M

HSK Boring Head


Order boring bar separately,
see page H461.

order number

catalog number

1763082 1763093

HSK63ASVUBB2116M HSK100ASVUBB2122M

H459

Index

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

slide travel inch (mm)

bore range inch (mm)

D1 inch (mm)

D2 inch (mm)

L1 inch (mm)

L2 inch (mm)

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

1538977 1522322

KR32SVUBB2085M KR50SVUBB2075M

SVUBB2 SVUBB2

32 50

5.5 5.8

Modular Drills

Combination Tools

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High-Performance Boring Systems


Solid Carbide Drills Toolholding Systems Index
H460

SVU Simplified Version Universal SVUBB2 Tooling Tree

Special Tooling/ Adapters


Bold (colored) tooling shown above is featured on the page at right.

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

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High-Performance Boring Systems


SVUBB2 Simplified Version Universal Boring Bars Boring Bars for SVUBB2 Boring Heads
Order inserts separately, see page H524. Solid Carbide Drills
insert weight .13 .14 .17 .20 .25 .27 .32

order number

catalog number

SVUBB2 Boring Bar System

balance rings

adjustment ring

boring bar

H461

Index

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

screw for holding the boring bar

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

1522062 1522063 1522064 1522068 1522069 1522070 1522071

KRBB16SCLDRS406A KRBB16SCFPR06085A KRBB16SCFPR0611A KRBB16SCFPR06135A KRBB16SCFPR0616A KRBB16SCFPR0619A KRBB16SCFPR0622A

CDHB-1.20.61 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51

.236 - .374 (6 - 9,5) .335 - .472 (8,5 - 12) .433 - .571 (11 - 14,5) .531 - .669 (13,5 - 17) .630 - .768 (16 - 19,5) .748 - .886 (19 - 22,5) .866 - 1.004 (22 - 25,5)

2.44 (62) 2.68 (68) 3.07 (78) 3.15 (80) 3.54 (90) 3.54 (90) 3.54 (90)

1.26 (32) 1.50 (38) 1.89 (48) 1.97 (50) 2.36 (60) 2.36 (60) 2.36 (60)

.787 (20) 1.024 (26) 1.417 (36) 1.575 (40) 2.165 (55) 2.362 (60) 2.362 (60)

MS1454 MS1153 MS1153 MS1153 MS1153 MS1153 MS1153

FT5 FT7 FT7 FT7 FT7 FT7 FT7

Indexable Drills

bore range inch (mm)

overall length L1 inch (mm)

L2 inch (mm)

boring depth L3 inch (mm)

insert screw

insert screw wrench

Modular Drills

Combination Tools

Index

Toolholding Systems QPV Drills Modular Drills

Special Tooling/ Adapters Twist Drills/ Taps & Dies Indexable Drills

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Combination Tools

Solid Carbide Drills

H462

SVS Simplified Version System KR Connection Tooling Tree

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High-Performance Boring Systems


SVS Simplified Version System KR Connection KR Boring Head
Order cartridges separately, see page H465. Order taper shank separately, see pages H480-H483. Solid Carbide Drills
SVS00B/SVS0B slide travel inch (mm) weight

1192281 1279787 1279793 1279795

KR50SVS4B094M KR50SVS5B094M KR63SVS6B126M KR63SVS7B126M

SVS4B SVS5B SVS6B SVS7B

.14 (3,5) .14 (3,5) .16 (4,0) .16 (4,0)

50 50 63 63

3.071 - 3.858 (78 - 98) 3.819 - 4.606 (97 - 117) 4.567 - 5.472 (116 - 139) 5.433 - 6.339 (138 - 161)

2.56 (65) 2.56 (65) 3.35 (85) 3.35 (85)

3.70 (94) 3.70 (94)

4.69 (119) 4.69 (119)

5.07 6.61 12.13 14.11

SVS Models Assembly Detail

H463

Index

Toolholding Systems

NOTE: See page H479 for torque values. *Differential connector supplied with taper shanks. **Order cartridge separately. See page H465.

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

4.96 (126) 6.38 (162) 4.96 (126) 6.38 (162)

Counterboring Tools

1500262 1501372 1192277 1192278 1192279

KR32SVS00B072M KR32SVS0B093M KR32SVS1B076M KR32SVS2B085M KR32SVS3B085M

SVS00B SVS0B SVS1B SVS2B SVS3B

.05 (1,25) .08 (2,0) .08 (2,0) .10 (2,5) .10 (2,5)

32 32 32 32 32

.984 - 1.260 (25 - 32) 1.240 - 1.673 (31,5 - 42,5) 1.654 - 2.087 (42 - 53) 2.047 - 2.598 (52 - 66) 2.559 - 3.110 (65 - 79)

1.50 (38) .93 (23,5) 2.83 (72) 1.85 (47) 1.18 (30) 3.66 (93) 1.50 (38) 2.99 (76) 1.85 (47) 3.35 (85) 1.85 (47) 3.35 (85)

3.61 (92) 2.56 (65) 4.44 (113) 3.35 (85) 3.78 (96) 4.13 (105) 4.13 (105)

1.43 1.64 1.54 2.31 2.43

Twist Drills/ Taps & Dies

order number

catalog number

head size

KR size

bore range inch (mm)

D1 inch (mm)

D2 inch (mm)

L1 inch (mm)

L2 inch (mm)

L3 inch (mm)

QPV Drills

Indexable Drills

Modular Drills
12 19

Combination Tools

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Solid Carbide Drills Index Toolholding Systems
Bold (colored) tooling shown above is featured on the page at right. H464

SVS Simplified Version System KR Connection Tooling Tree

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

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High-Performance Boring Systems


SVS Simplified Version System KR Connection Cartridges SCF 0 Lead Angle
Order inserts separately, see page H524. Solid Carbide Drills
insert size used with head size CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 1L 2L 3L 1A 2A 3A 1B 2B 3B 1C 2C 3C 1D 2D 3D SVS00B SVS00B SVS00B SVS0B, SVS1B SVS0B, SVS1B SVS0B, SVS1B SVS2B, SVS3B SVS2B, SVS3B SVS2B, SVS3B SVS4B, SVS5B SVS4B, SVS5B SVS4B,SVS5B SVS6B, SVS7B, SVS8B SVS6B, SVS7B, SVS8B SVS6B, SVS7B, SVS8B .75 (19,15) .75 (19,15) .75 (19,15) .93 (23,70) .93 (23,70) .93 (23,70) .97 (24,70) .97 (24,70) .97 (24,70) 1.21 (30,70) 1.21 (30,70) 1.21 (30,70) 1.52 (38,70) 1.52 (38,70) 1.52 (38,70) .31 (7,86) .32 (8,24) .37 (9,36) .33 (8,45) .40 (10,20) .47 (11,95) .36 (9,25) .45 (11,50) .54 (13,75) .49 (12,45) .62 (15,70) .75 (18,95) .49 (12,45) .64 (16,20) .79 (19,95) MS2005 MS2005 MS2005 MS1152 MS1152 MS1152 MS1153 MS1153 MS1153 MS1153 MS1153 MS1153 MS1153 MS1153 MS1153 MS2006 MS2006 MS2006 MS1896 MS1896 MS1896 MS1896 MS1896 MS1896 MS1375 MS1375 MS1375 MS1897 MS1897 MS1897 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 KT8 KT8 KT8 KT15 KT15 KT15 KT15 KT15 KT15 KT15 KT15 KT15 KT27 KT27 KT27 .018 .023 .028 .018 .023 .028 .019 .026 .033 .045 .061 .078 .067 .100 .129

order number

catalog number

1501356 1500650 1501357 1099162 1099163 1099164 1099165 1099166 1099167 1099168 1099169 1099170 1099171 1099172 1099173

KRCSCFPR061L KRCSCFPR062L KRCSCFPR063L KRCSCFPR061A KRCSCFPR062A KRCSCFPR063A KRCSCFPR061B KRCSCFPR062B KRCSCFPR063B KRCSCFPR061C KRCSCFPR062C KRCSCFPR063C KRCSCFPR061D KRCSCFPR062D KRCSCFPR063D

H465

Index

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

L1 inch (mm)

H1 inch (mm)

insert screw

mounting insert screw mounting weight bolt wrench bolt wrench

Modular Drills

Combination Tools

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High-Performance Boring Systems


Solid Carbide Drills Index
Bold (colored) tooling shown above is featured on the page at right. H466

SVS Simplified Version System KM Connection Tooling Tree

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

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High-Performance Boring Systems


SVS Simplified Version System KM Connection KM Boring Head
Order cartridges separately, see page H469. Order taper shank separately, see page S3. Solid Carbide Drills
head size weight 1.5 2.0 1.7 2.0 2.5 2.9 3.2 3.5 4.2 4.6 4.9 5.3 6.8 7.8 17.0 SVS00B SVS00B SVS0B SVS0B SVS1B SVS1B SVS2B SVS2B SVS3B SVS3B SVS4B SVS4B SVS5B SVS5B SVS6B .05 (1,25) .05 (1,25) .08 (2,0) .08 (2,0) .08 (2,0) .08 (2,0) .10 (2,5) .10 (2,5) .10 (2,5) .10 (2,5) .14 (3,5) .14 (3,5) .14 (3,5) .14 (3,5) .16 (4,0) 40 50 40 50 40 50 40 50 50 63 50 63 50 63 80 .984 - 1.260 (25 - 32) .984 - 1.260 (25 - 32) 1.240 - 1.673 (31,5 - 42,5) 1.240 - 1.673 (31,5 - 42,5) 1.654 - 2.087 (42 - 53) 1.654 - 2.087 (42 - 53) 2.047 - 2.598 (52 - 66) 2.047 - 2.598 (52 - 66) 2.559 - 3.110 (65 - 79) 2.559 - 3.110 (65 - 79) 3.071 - 3.858 (78 - 98) 3.071 - 3.858 (78 - 98) 3.819 - 4.606 (97 - 117) 3.819 - 4.606 (97 - 117) 4.567 - 5.472 (116 - 139) 1.58 (40) 1.97 (50) 1.58 (40) 1.97 (50) 1.58 (40) 1.97 (50) 1.58 (40) 1.97 (50) 1.97 (50) 2.48 (63) 1.97 (50) 2.48 (63) 1.97 (50) 2.48 (63) 3.15 (80) .93 (23,5) .93 (23,5) 1.18 (30) 1.18 (30) 1.50 (38) 1.50 (38) 1.85 (47) 1.85 (47) 1.85 (47) 1.85 (47) 2.56 (65) 2.56 (65) 2.56 (65) 2.56 (65) 3.35 (85) 3.15 (80) 2.56 (65) 3.27 (83) 2.56 (65) 3.98 (101) 3.35 (85) 4.06 (103) 3.35 (85) 3.94 (100) 3.46 (88) 4.13 (105) 3.54 (90) 4.09 (104) 3.62 (92) 4.21 (107) 3.62 (92) 4.21 (107) 3.62 (92) 4.21 (107) 3.62 (92) 4.92 (125) 4.33 (110) 4.33 (110) 3.62 (92) 4.92 (125) 4.33 (110) 4.33 (110) 3.62 (92) 5.91 (150) 5.04 (128)

order number

catalog number

1763133 1746909 1763333 1763334 1763336 1763338 1763339 1746981 1763373 1763374 1763375 1763376 1763378 1763379 1763382

KM40SVS00B080M KM50SVS00B083M KM40SVS0B101M KM50SVS0B103M KM40SVS1B100M KM50SVS1B105M KM40SVS2B104M KM50SVS2B107M KM50SVS3B107M KM63SVS3B107M KM50SVS4B125M KM63SVS4B110M KM50SVS5B125M KM63SVS5B110M KM80SVS6B150M

SVS Models Assembly Detail

cartridge taper shank with KM connection

SVS boring head with KM connection


Cartridge must be ordered separately, see page H469.

H467

Index

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

slide travel inch (mm)

KM size

bore range inch (mm)

D1 inch (mm)

D2 inch (mm)

L1 inch (mm)

L2 inch (mm)

Modular Drills

Combination Tools

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High-Performance Boring Systems


Solid Carbide Drills Index
Bold (colored) tooling shown above is featured on the page at right. H468

SVS Simplified Version System KM Connection Tooling Tree

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

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High-Performance Boring Systems


SVS Simplified Version System KM Connection Cartridges SCF 0 Lead Angle
Order inserts separately, see page H524. Solid Carbide Drills
insert size used with head size CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 1L 2L 3L 1A 2A 3A 1B 2B 3B 1C 2C 3C 1D 2D 3D SVS00B SVS00B SVS00B SVS0B, SVS1B SVS0B, SVS1B SVS0B, SVS1B SVS2B, SVS3B SVS2B, SVS3B SVS2B, SVS3B SVS4B, SVS5B SVS4B, SVS5B SVS4B,SVS5B SVS6B, SVS7B, SVS8B SVS6B, SVS7B, SVS8B SVS6B, SVS7B, SVS8B .75 (19,15) .75 (19,15) .75 (19,15) .93 (23,70) .93 (23,70) .93 (23,70) .97 (24,70) .97 (24,70) .97 (24,70) 1.21 (30,70) 1.21 (30,70) 1.21 (30,70) 1.52 (38,70) 1.52 (38,70) 1.52 (38,70) .31 (7,86) .32 (8,24) .37 (9,36) .33 (8,45) .40 (10,20) .47 (11,95) .36 (9,25) .45 (11,50) .54 (13,75) .49 (12,45) .62 (15,70) .75 (18,95) .49 (12,45) .64 (16,20) .79 (19,95) MS2005 MS2005 MS2005 MS1152 MS1152 MS1152 MS1153 MS1153 MS1153 MS1153 MS1153 MS1153 MS1153 MS1153 MS1153 MS2006 MS2006 MS2006 MS1896 MS1896 MS1896 MS1896 MS1896 MS1896 MS1375 MS1375 MS1375 MS1897 MS1897 MS1897 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 KT8 KT8 KT8 KT15 KT15 KT15 KT15 KT15 KT15 KT15 KT15 KT15 KT27 KT27 KT27 .018 .023 .028 .018 .023 .028 .019 .026 .033 .045 .061 .078 .067 .100 .129

order number

catalog number

1501356 1500650 1501357 1099162 1099163 1099164 1099165 1099166 1099167 1099168 1099169 1099170 1099171 1099172 1099173

KRCSCFPR061L KRCSCFPR062L KRCSCFPR063L KRCSCFPR061A KRCSCFPR062A KRCSCFPR063A KRCSCFPR061B KRCSCFPR062B KRCSCFPR063B KRCSCFPR061C KRCSCFPR062C KRCSCFPR063C KRCSCFPR061D KRCSCFPR062D KRCSCFPR063D

H469

Index

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

L1 inch (mm)

H1 inch (mm)

insert screw

mounting insert screw mounting weight bolt wrench bolt wrench

Modular Drills

Combination Tools

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High-Performance Boring Systems


Solid Carbide Drills Index
Bold (colored) tooling shown above is featured on the page at right. H470

SVS Simplified Version System HSK Connection Tooling Tree

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

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High-Performance Boring Systems


HSK Boring Head
Order cartridges separately, see page H473. Solid Carbide Drills
weight 2.4 3.0 3.4 4.2 4.1 8.0 13.0

SVS Simplified Version System HSK Connection

order number

catalog number

head size

SVS Models Assembly Detail

cartridge taper shank with HSK connection

SVS boring head with HSK connection


Cartridge must be ordered separately, see page H473.

H471

Index

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

1763096 1763098 1763100 1763112 1763114 1763116 1763118

HSK63ASVS00B096M HSK63ASVS0B117M HSK63ASVS1B116M HSK63ASVS2B121M HSK63ASVS3B121M HSK63ASVS4B139M HSK63ASVS5B139M

SVS00B SVS0B SVS1B SVS2B SVS3B SVS4B SVS5B

.05 (1,25) .08 (2,0) .08 (2,0) .10 (2,5) .10 (2,5) .14 (3,5) .14 (3,5)

63 63 63 63 63 63 63

.984 - 1.260 (25 - 32) 1.240 - 1.673 (31,5 - 42,5) 1.654 - 2.087 (42 - 53) 2.047 - 2.598 (52 - 66) 2.559 - 3.110 (65 - 79) 3.071 - 3.858 (78 - 98) 3.819 - 4.606 (97 - 117)

2.48 (63) 2.48 (63) 2.48 (63) 2.48 (63) 2.48 (63) 2.48 (63) 2.48 (63)

.93 (23,5) 1.18 (30) 1.50 (38) 1.85 (47) 1.85 (47) 2.56 (65) 2.56 (65)

3.78 (96) 2.60 (66) 4.61 (117) 3.46 (88) 4.57 (116) 3.46 (88) 4.76 (121) 3.74 (95) 4.76 (121) 3.74 (95) 5.47 (139) 4.45 (113) 5.47 (139) 4.45 (113)

Indexable Drills

slide travel inch (mm)

HSK size

bore range inch (mm)

D1 inch (mm)

D2 inch (mm)

L1 inch (mm)

L2 inch (mm)

Modular Drills

Combination Tools

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High-Performance Boring Systems


Solid Carbide Drills Index
Bold (colored) tooling shown above is featured on the page at right. H472

SVS Simplified Version System HSK Connection Tooling Tree

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

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High-Performance Boring Systems


SVS Simplified Version System HSK Connection Cartridges SCF 0 Lead Angle
Order inserts separately, see page H524. Solid Carbide Drills
insert size used with head size CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 CPGT-21.51 1L 2L 3L 1A 2A 3A 1B 2B 3B 1C 2C 3C 1D 2D 3D SVS00B SVS00B SVS00B SVS0B, SVS1B SVS0B, SVS1B SVS0B, SVS1B SVS2B, SVS3B SVS2B, SVS3B SVS2B, SVS3B SVS4B, SVS5B SVS4B, SVS5B SVS4B,SVS5B SVS6B, SVS7B, SVS8B SVS6B, SVS7B, SVS8B SVS6B, SVS7B, SVS8B .75 (19,15) .75 (19,15) .75 (19,15) .93 (23,70) .93 (23,70) .93 (23,70) .97 (24,70) .97 (24,70) .97 (24,70) 1.21 (30,70) 1.21 (30,70) 1.21 (30,70) 1.52 (38,70) 1.52 (38,70) 1.52 (38,70) .31 (7,86) .32 (8,24) .37 (9,36) .33 (8,45) .40 (10,20) .47 (11,95) .36 (9,25) .45 (11,50) .54 (13,75) .49 (12,45) .62 (15,70) .75 (18,95) .49 (12,45) .64 (16,20) .79 (19,95) MS2005 MS2005 MS2005 MS1152 MS1152 MS1152 MS1153 MS1153 MS1153 MS1153 MS1153 MS1153 MS1153 MS1153 MS1153 MS2006 MS2006 MS2006 MS1896 MS1896 MS1896 MS1896 MS1896 MS1896 MS1375 MS1375 MS1375 MS1897 MS1897 MS1897 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 FT7 KT8 KT8 KT8 KT15 KT15 KT15 KT15 KT15 KT15 KT15 KT15 KT15 KT27 KT27 KT27 .018 .023 .028 .018 .023 .028 .019 .026 .033 .045 .061 .078 .067 .100 .129

order number

catalog number

1501356 1500650 1501357 1099162 1099163 1099164 1099165 1099166 1099167 1099168 1099169 1099170 1099171 1099172 1099173

KRCSCFPR061L KRCSCFPR062L KRCSCFPR063L KRCSCFPR061A KRCSCFPR062A KRCSCFPR063A KRCSCFPR061B KRCSCFPR062B KRCSCFPR063B KRCSCFPR061C KRCSCFPR062C KRCSCFPR063C KRCSCFPR061D KRCSCFPR062D KRCSCFPR063D

H473

Index

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

L1 inch (mm)

H1 inch (mm)

insert screw

mounting insert screw mounting weight bolt wrench bolt wrench

Modular Drills

Combination Tools

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High-Performance Boring Systems


Solid Carbide Drills Twist Drills/ Taps & Dies Index
H474

SVU Simplified Version Universal SVU65 Tooling Tree

QPV Drills Toolholding Systems Special Tooling/ Adapters Holemaking Tech Data Rotating Boring Tools Counterboring Tools
Bold (colored) tooling shown above is featured on the page at right.

Indexable Drills

Modular Drills

Combination Tools

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High-Performance Boring Systems


Boring Head
Order diameter extenders and cartridges separately, see below. Order taper shank separately, see pages H480-H483. Solid Carbide Drills
bore range inch (mm) 2.795 - 4.370 (71 - 111) slide travel inch (mm) .10 (2,5) L1 inch (mm) 4.33 (110) L2 inch (mm) 5.31 (135) adapter screw MS1898 adapter screw wrench KT27 weight 5.76 weight .48 .62 .76 .756 (19,20) .756 (19,20) .756 (19,20) insert screw MS1153 MS1153 MS1153 mounting bolt MS1375 MS1375 MS1375 insert screw wrench FT7 FT7 FT7 mounting bolt wrench KT15 KT15 KT15 weight .017 .024 .029

SVU65 Simplified Version Universal

order number

catalog number

D1 inch (mm) 2.56 (65)

KR size

1192282

KR50SVU65110M

50

Diameter Extenders

1279736 1279739 1279740

KRDE070019M KRDE083019M KRDE096019M

2.795 - 3.346 (71 - 85) 3.307 - 3.858 (84 - 98) 3.819 - 4.370 (97 - 111)

Order inserts separately, see page H524.

order number

catalog number

insert

size

used with head size

H475

Index

Toolholding Systems

Special Tooling/ Adapters

1099174 1099175 1099176

KRCSCFPR061E KRCSCFPR062E KRCSCFPR063E

CPGT-21.51 CPGT-21.51 CPGT-21.51

1E 2E 3E

SVU65 SVU65 SVU65

.79 (20) .79 (20) .79 (20)

.42 (10,75) .51 (13,00) .60 (15,25)

Holemaking Tech Data

L1 inch (mm)

H1 inch (mm)

Rotating Boring Tools

Cartridges STF 0 Lead Angle

Counterboring Tools

Twist Drills/ Taps & Dies

order number

catalog number

bore range inch (mm)

L1 inch (mm)

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

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High-Performance Boring Systems


Solid Carbide Drills Index
Bold (colored) tooling shown above is featured on the page at right. H476

SVU Simplified Version Universal SVU92 Tooling Tree

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

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High-Performance Boring Systems


SVU92 Simplified Version Universal Boring Head
Order boring bar adapter and boring bar separately. Or, order tool shank adapter separately, see below. Order taper shank separately, see pages H480-H483.
slide travel inch (mm) .14 (3,5)

order number

catalog number

D1 inch (mm) 3.62 (92)

KR size

bore range inch (mm) 3.976 - 8.386 (101 - 121)

L1 inch (mm) 5.98 (152)

L2 inch (mm) 6.97 (177)

adapter screw MS1898

adapter screw wrench KT27

weight 16.41

1279800

KR80SVU92152M

80

Diameter Extenders

weight 1.25 1.54 2.15 2.51 2.83 3.14

Order inserts separately, see page H524.

order number

catalog number

insert

size

used with head size

L1 inch (mm) .79 (20) .79 (20) .79 (20)

H1 inch (mm) .42 (10,75) .55 (14,00) .68 (17,25)

1099177 1099178 1099179

KRCSCFPR061F KRCSCFPR062F KRCSCFPR063F

CPGT-21.51 CPGT-21.51 CPGT-21.51

1F 2F 3F

SVU92 SVU92 SVU92

MS1153 MS1153 MS1153

MS1375 MS1375 MS1375

FT7 FT7 FT7

KT15 KT15 KT15

.017 .025 .034

H477

Index

Toolholding Systems

SVU Models

Special Tooling/ Adapters

insert screw

mounting bolt

insert screw wrench

mounting bolt wrench

weight

Holemaking Tech Data

Rotating Boring Tools

Cartridges STF 0 Lead Angle

Counterboring Tools

1279741 1279742 1279743 1279745 1279746 1279748

KRDE101023M KRDE120023M KRDE139026M KRDE156026M KRDE175026M KRDE193026M

3.976 - 4.764 (101 - 121) 4.724 - 5.512 (120 - 140) 5.472 - 6.260 (139 - 159) 6.142 - 6.929 (156 - 176) 6.890 - 7.677 (175 - 195) 7.598 - 8.386 (193 - 213)

.913 (23,20) .913 (23,20) 1.031 (26,20) 1.031 (26,20) 1.031 (26,20) 1.031 (26,20)

Twist Drills/ Taps & Dies

order number

catalog number

bore range inch (mm)

L1 inch (mm)

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

Solid Carbide Drills

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High-Performance Boring Systems


Solid Carbide Drills Modular Drills Combination Tools

Length Extenders and Spare Differential Connectors Length Extenders


Differential connector included.

Indexable Drills

order number

catalog number

front KR size

back KR size

D1 inch (mm) 1.50 (38) 1.50 (38) 1.85 (47) 1.85 (47) 2.56 (65) 2.56 (65) 3.35 (85) 3.35 (85) 3.74 (95) 3.74 (95)

L1 inch (mm) 1.97 (50) 3.94 (100) 1.97 (50) 3.94 (100) 1.97 (50) 3.94 (100) 1.97 (50) 3.94 (100) 1.97 (50) 3.94 (100)

differential connector weight KRDCKR32M KRDCKR32M KRDCKR32M KRDCKR32M KRDCKR50M KRDCKR50M KRDCKR63M KRDCKR63M KRDCKR80M KRDCKR80M .99 1.81 1.52 2.82 2.56 4.96 4.41 8.86 5.51 11.02

QPV Drills

1279772 1192275 1279775 1192276 1279783 1279784 1279785 1192280 1279791 1279792

KR32KR32038050M KR32KR32038100M KR32KR32047050M KR32KR32047100M KR50KR50065050M KR50KR50065100M KR63KR63085050M KR63KR63085100M KR80KR80095050M KR80KR80095100M

32 32 32 32 50 50 63 63 80 80

32 32 32 32 50 50 63 63 80 80

Twist Drills/ Taps & Dies Holemaking Tech Data Rotating Boring Tools Counterboring Tools

Spare Differential Connectors

order number

catalog number

KR size

front thread

back thread

L1 inch (mm) .87 (22) .87 (22) .98 (25) 1.10 (28)

drive square size weight 3/8 3/8 1/2 1/2 .05 .15 .32 .52

Special Tooling/ Adapters

1192295 1192296 1279733 1279734

KRDCKR32M KRDCKR50M KRDCKR63M KRDCKR80M

32 50 63 80

M18 X 1 M26 X 1 M32 X 1 M38 X 1

M20 X 2 M28 X 2 M36 X 2 M42 X 2

Index
H478

Toolholding Systems

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High-Performance Boring Systems


Solid Carbide Drills

Assembly Instructions

Tightening Torque Specifications


torque setting joint size in. - lb. KR32 KR50 KR63 KR80 262 350 481 569 Nm 30 40 55 65 drive square 3/8 3/8 *1/2 *1/2

Assembling the KR Joint


NOTE: Assembly requires one square extension (included with BT and DV shanks), one torque wrench (not included), and one tightening fixture (not included). Before starting, make sure all mating surfaces are free from dirt and are perfectly clean. a) Remove the differential connector (detail 3) from the taper shank (detail 2). Coat the differential connector threads with ASL-3G anti-seize lubricant supplied with the taper shank. Screw the differential connector into the rear thread of the boring head (detail 1) until it rests on the face between the two differential threads. b) Screw front end of the taper shank (detail 2) onto the differential connector (detail 3) now located in the rear of the boring head (detail 1). Proceed carefully until the locating pin (detail 4) begins to touch the taper shank face. Stop! Unscrew the taper shank (detail 2) until the locating pin (detail 4) is aligned with the locating slot on the taper shank face. c) Insert the square end of the socket extension (detail 5) through the taper shank (detail 2) and into the differential connector (detail 3). While maintaining alignment of locating pin (detail 4) and relative slot, turn the extension counterclockwise until you see the two Romicron faces approaching each other. Make sure the locating pin is going into the slot on the taper shank. d) Tighten the differential connector (detail 3) to the required torque specification, as shown above, using a torque wrench (detail 6). This will give you a taper/face contact connection.

H479

Index

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

The KR joint size is shown in the Kennametal catalog number located on the boring head or taper shank. *Old style was 3/8".

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

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High-Performance Boring Systems


Romicron Fitment Chart KR Head to Adapter
Solid Carbide Drills
KR head catalog number KR32SVS00B072M KR32SVS0B093M KR32SVS1B076M KR32SVS2B085M KR32SVS3B085M KR32SVUBB1060M KR32SVUBB2085M KR50SVS4B094M KR50SVS5B094M KR50SVU65110M KR50SVUBB2075M KR63SVS6B126M KR63SVS7B126M KR63SVS8B126M KR80SVU92152M KR80SVU120152M CV30 CV30KR32186 CV30KR32186 CV40 CV40KR32161 CV40KR32157 CV40KR32161 CV40KR32157 CV40KR32157 CV40KR32161 CV40KR32100 CV40KR50236 CV40KR50236 CV40KR50236 CV50 CV50KR32161 CV50KR32157 CV50KR32161 CV50KR32157 CV50KR32157 CV50KR32161 CV50KR50157 CV50KR50157 CV50KR50157 CV50KR50157 CV50KR50157 CV50KR63236 CV50KR63236 CV50KR63236 CV50KR80275 CV50KR80275 BT30 BT30KR32023M BT30KR32023M

Indexable Drills QPV Drills

Modular Drills

Combination Tools

CV Adapters
Romicron head catalog number

CV adapters

head size

Twist Drills/ Taps & Dies

CV30KR32186 CV40KR32100 CV40KR32157

CV40KR32161

CV40KR50236

Rotating Boring Tools

CV50KR32157

CV50KR32161

CV50KR50157

CV50KR63236 CV50KR80275

Index

Toolholding Systems

Special Tooling/ Adapters

SVS00B SVUBB1 SVUBB2 SVS0B SVS2B SVS3B SVS00B SVS1B SVUBB1 SVS4B SVS5 SVU65 SVS0B SVS2B SVS3B SVS00B SVS1B SVUBB1 SVS4 SVS5B SVU65 SVUBB2 SVS6B SVS7B SVS8B SVU92 SVU120

KR32SVS00B072M KR32SVUBB1060M KR32SVUBB2085M KR32SVS0B093M KR32SVS2B085M KR32SVS3B085M KR32SVS00B072M KR32SVS1B076M KR32SVUBB1060M KR50SVS4B094M KR50SVS5B094M KR50SVU65110M KR32SVS0B093M KR32SVS2B085M KR32SVS3B085M KR32SVS00B072M KR32SVS1B076M KR32SVUBB1060M KR50SVS4B094M KR50SVS5B094M KR50SVU65110M KR50SVUBB2075M KR63SVS6B126M KR63SVS7B126M KR63SVS8B126M KR80SVU92152M KR80SVU120152M

Holemaking Tech Data


H480

Counterboring Tools

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High-Performance Boring Systems


Romicron Fitment Chart KR Head to Adapter
BT40 BT40KR32031M BT40KR32030M BT40KR32031M BT40KR32030M BT40KR32030M BT40KR32031M BT40KR50040M BT40KR50040M BT40KR50040M BT40KR50040M BT50 BT50KR32041M BT50KR32040M BT50KR32041M BT50RK32040M BT50RK32040M BT50KR32041M BT50KR50040M BT50KR50040M BT50KR50040M BT50KR50040M BT50KR50040M BT50RK63060M BT50RK63060M BT50RK63060M BT50RK80060M BT50RK80060M DV30 DV30BKR32040M DV30BKR32040M DV40 DV40BKR32041M DV40BKR32040M DV40BKR32041M DV40BKR32040M DV40BKR32040M DV40BKR32041M DV40BKR32024M DV40BKR50060M DV40BKR50060M DV40BKR50060M DV50 DV50BKR32041M DV50BKR32040M DV50BKR32041M DV50BKR32040M DV50BKR32040M DV50BKR32041M DV50BKR50040M DV50BKR50040M DV50BKR50040M DV50BKR50040M DV50BKR50040M DV50BKR63060M DV50BKR63060M DV50BKR63060M DV50BKR80070M DV50BKR80070M

BT Adapters
Romicron head catalog number

DV Adapters
Romicron head catalog number

BT adapters

head size

DV adapters

head size

DV40BKR32024M DV40BKR32040M

BT40KR32030M

DV40BKR32041M

BT40KR50040M

DV40BKR50060M

BT50RK32040M

BT50KR32041M

DV50BKR32041M

BT50RK63060M BT50RK80060M

DV50BKR63060M DV50BKR80070M

H481

Index

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

BT50KR50040M

DV50BKR50040M

Rotating Boring Tools

DV50BKR32040M

Counterboring Tools

BT40KR32031M

Twist Drills/ Taps & Dies

BT30KR32023M

SVS00B SVUBB1 SVS0B SVS2B SVS3B SVS00B SVS1B SVUBB1 SVUBB2 SVS4B SVS5B SVU65 SVUBB2 SVS0B SVS2B SVS3B SVS00B SVS1B SVUBB1 SVS4B SVS5B SVU65 SVUBB2 SVS6B SVS7B SVS8B SVU92 SVU120

KR32SVS00B072M KR32SVUBB1060M KR32SVS0B093M KR32SVS2B085M KR32SVS3B085M KR32SVS00B072M KR32SVS1B076M KR32SVUBB1060M KR32SVUBB2085M KR50SVS4B094M KR50SVS5B094M KR50SVU65110M KR50SVUBB2075M KR32SVS0B093M KR32SVS2B085M KR32SVS3B085M KR32SVS00B072M KR32SVS1B076M KR32SVUBB1060M KR50SVS4B094M KR50SVS5B094M KR50SVU65110M KR50SVUBB2075M KR63SVS6B126M KR63SVS7B126M KR63SVS8B126M KR80SVU92152M KR80SVU120152M

DV30BKR32040M

SVS00B SVUBB1 SVUBB2 SVS0B SVS2B SVS3B SVS00B SVS1B SVUBB1 SVS4B SVS5B SVU65 SVS0B SVS2B SVS3B SVS00B SVS1B SVUBB1 SVS4B SVS5B SVU65 SVUBB2 SVS6B SVS7B SVS8B SVU92 SVU120

KR32SVS00B072M KR32SVUBB1060M KR32SVUBB2085M KR32SVS0B093M KR32SVS2B085M KR32SVS3B085M KR32SVS00B072M KR32SVS1B076M KR32SVUBB1060M KR50SVS4B094M KR50SVS5B094M KR50SVU65110M KR32SVS0B093M KR32SVS2B085M KR32SVS3B085M KR32SVS00B072M KR32SVS1B076M KR32SVUBB1060M KR50SVS4B094M KR50SVS5B094M KR50SVU65110M KR50SVUBB2075M KR63SVS6B126M KR63SVS7B126M KR63SVS8B126M KR80SVU92152M KR80SVU120152M

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

Solid Carbide Drills

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High-Performance Boring Systems


Solid Carbide Drills Modular Drills Combination Tools

Taper Shanks CV to KR ANSI B5.50


Differential connector included.

Indexable Drills

order number

catalog number

taper

KR size

D1 inch (mm) 1.83 (46,50) 1.75 (44,45) 1.75 (44,45) 1.75 (44,45) 2.56 (65) 2.75 (69,85) 1.96 (50) 2.75 (69,85) 3.35 (85) 3.74 (95)

L1 inch (mm) 1.86 (47,3) 1.00 (25,4) 1.57 (40) 1.61 (41) 2.36 (60) 1.57 (40) 1.61 (41) 1.57 (40) 2.36 (60) 2.76 (70)

differential connector weight KRDCKR32M KRDCKR32M KRDCKR32M KRDCKR32M KRDCKR50M KRDCKR32M KRDCKR32M KRDCKR50M KRDCKR63M KRDCKR80M 1.03 1.95 1.95 2.20 2.71 6.61 6.28 6.61 6.77 8.30

used with head size

2202445

CV30RK32186 CV40KR32100 CV40KR32157 CV40KR32161 CV40KR50236 CV50KR32157 CV50KR32161 CV50KR50157 CV50KR63236 CV50KR80275

30 40 40 40 40 50 50 50 50 50

32 32 32 32 50 32 32 50 63 80

SVS00B/0B/SVUBB1 SVUBB2 SVS0B/2B/3B SVS00B/1B/SVUBB1 SVS4B/5B/SVU65 SVS0B/2B/3B SVS00B/1B/SVUBB1 SVS4B/5B/SVU65/SVUBB2 SVS6B/7B/8B SVU92

QPV Drills Twist Drills/ Taps & Dies Counterboring Tools Rotating Boring Tools

1539001 1261666 1539002 1261668 1110668 1539003 1110667 1261850 1261852

BT to KR JIS B6339
Differential connector included.

square extension included

Holemaking Tech Data

order number

catalog number

taper

KR size

Special Tooling/ Adapters

D1 inch (mm)

L1 inch (mm)

differential connector weight

used with head size

2202446 1191731 1528333 1191732 1258494 1258495 1258496 1258497

BT30RK32023M BT40KR32030M BT40KR32031M BT40KR50040M BT50KR32040M BT50KR50040M BT50KR63060M BT50KR80060M

30 40 40 40 50 50 50 50

32 32 32 50 32 50 63 80

1.81 (46) 1.75 (44,45) 1.96 (50) 2.48 (63) 1.96 (50) 2.56 (65) 3.34 (85) 3.73 (95)

.91 (23) 1.18 (30) 1.22 (31) 1.57 (40) 1.57 (40) 1.57 (40) 2.36 (60) 2.36 (60)

KRDCKR32M KRDCKR32M KRDCKR32M KRDCKR50M KRDCKR32M KRDCKR50M KRDCKR63M KRDCKR80M

1.07 2.20 2.20 2.20 8.11 7.65 6.79 9.08

SVS00B/0B/SVUBB1 SVS0B/2B/3B SVS00B/1B/SVUBB1 SVS4B/5B/SVU65/SVUBB2 SVS0B/2B/3B SVS4B/5B/SVU65/SVUBB2 SVS6B/7B/8B SVU92

Index
H482

Toolholding Systems

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High-Performance Boring Systems


HSK form A to KR
Differential connector included. Solid Carbide Drills
weight KRDCKR32M KRDCKR50M KRDCKR32M KRDCKR50M KRDCKR63M KRDCKR32M KRDCKR50M KRDCKR63M KRDCKR80M 2.0 2.2 50A 63A 32 50 32 50 63 32 50 63 80 1.97 (50) 2.56 (65) 1.97 (50) 2.56 (65) 3.35 (85) 1.97 (50) 2.56 (65) 3.35 (85) 3.74 (95) 2.95 (75) 3.15 (80) 2.95 (75) 3.15 (80) 3.94 (100) 2.95 (75) 3.35 (85) 3.94 (100) 3.54 (90) 100A

catalog number

1307762 1307764 1153403 1153604 1153605 1153606 1107188 1173988 1153612

HSK50A KR32 075M HSK50A KR50 080M HSK63A KR32 075M HSK63A KR50 080M HSK63A KR63 100M HSK100A KR32 075M HSK100A KR50 085M HSK100A KR63 100M HSK100A KR80 090M

Plug may need to be removed to access the differential screw drive through the HSK taper. The recommended tightening torques for the differential screws are listed above.

DV to KR DIN 6987 AD/B


Differential connector included.

square extension included

catalog number

taper

weight KRDCKR32M KRDCKR32M KRDCKR32M KRDCKR32M KRDCKR50M KRDCKR32M KRDCKR32M KRDCKR50M KRDCKR63M KRDCKR80M 1.1 2.6 2.7 2.7 3.45 7.1 7 6.06 7.28 10.43 SVS00B/0B/SVUBB1 SVUBB2 SVS0B/2B/3B SVS00B/1B/SVUBB1 SVS4B/5B/SVU65 SVS0B/2B/3B SVS00B/1B/SVUBB1 SVS4B/5B/SVU65/SVUBB2 SVS6B/7B/8B SVU92

2202447 1538979 1263815 1539005 1263816 1191970 1528328 1191971 1264135 1264136

DV30BKR32040M DV40BKR32024M DV40BKR32040M DV40BKR32041M DV40BKR50060M DV50BKR32040M DV50BKR32041M DV50BKR50040M DV50BKR63060M DV50BKR80070M

30 40 40 40 40 50 50 50 50 50

32 32 32 32 50 32 32 50 63 80

1.83 (46,5) 1.75 (44,45) 1.75 (44,45) 1.75 (44,45) 2.56 (65) 1.96 (50) 1.96 (50) 2.56 (65) 3.34 (85) 3.73 (95)

1.57 (40) .94 (24) 1.57 (40) 1.61 (41) 2.36 (60) 1.57 (40) 1.61 (41) 1.57 (40) 2.36 (60) 2.76 (70)

H483

Index

Toolholding Systems

Special Tooling/ Adapters

order number

KR size

D1 inch (mm)

L1 inch (mm)

differential connector

used with head size

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

5.7 6.8 9.5 9.7

QPV Drills

2.6 3.5 4.9

Indexable Drills

order number

HSK shank

KR size

D1 inch (mm)

L1 inch (mm)

differential connector

Modular Drills

Combination Tools

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High-Performance Boring Systems


Solid Carbide Drills

Basic procedures to be observed to attain ultra-high accuracy in fine boring with Romicron systems.
Romicron boring systems can produce finish bores with tolerances of a few microns (1 micron = 0,001 mm) in diameter. Due to the unlimited factors that can influence finish-boring tolerances, Kennametal suggests plus or minus two microns on the diameter. Typically, Romicron can achieve bore-to-bore variations of just a few tenths of a micron under ideal machining conditions. Furthermore, finishing cuts for high-accuracy boring operations require very small amounts of radial displacement (radius change) on the boring head cutting tool. Because of this requirement, each line on the Romicron graduated dial corresponds, nominally, to one micron (0,001 mm) of radius change for the SVU and SVS models. The maximum deviation from the desired bore diameter can be held within plus or minus two microns .000079 ( 0,002 mm), provided the following conditions are strictly observed: 1. Romicron is an ultra-high-accuracy boring system. Please handle it with the same extreme care as is required for precision metrological instruments, observing high standards of cleanliness, handling, and operation. 2. Stock removal of the finishing cut should be regularly and evenly distributed (concentrically), and stock removal kept within .010 (0,25 mm), or smaller, on the side. The bore, before finishing, should be substantially parallel, within .002 (0,05 mm)... preferably less, along the full bore depth (length). 3. Feed at .002 (0,05 mm) per revolution or, preferably, less. 4. The workpiece should be held securely to achieve accurate ultra-fine boring results. The tool tip radius should be properly checked prior to boring. 5. The spindle and slide of the machine tool should be in good operating condition. 6. Maintain a controlled environment: temperature, humidity, and particles in suspension equal or equivalent to a fairly clean room (under 100,000 particles in suspension in air). 7. Machine tool to be used shall be either a fine borer, a jig borer, a high-precision machining center, or a jig center or equivalent. Taking a bore size of 1.57 (40 mm) diameter as reference, the tolerance of plus or minus two microns as specified above, .000079 ( 0,002 mm), is equivalent to ISO precision class IT 3. 8. When boring at speeds of approximately 4,000 rpm, or higher, balancing is usually necessary to maintain accuracy. However, when using speeds above 8,000 rpm, balancing becomes a must. The Romicron system will have to be properly balanced prior to starting high-accuracy boring operations. 9. There are a number of other requirements for achieving optimum results in high-accuracy boring, some of which are: a. Good, solid clamping. b. Thin-walled workpieces are prone to distortion under boring, clamping, and vibration. Such components require evaluation to determine if it is possible to clamp them properly. c. Long bores, where length of bore exceeds 2.5 times diameter, require special care. In some cases, special shanks, special shank shapes, and heavy metal shank materials will be required. d. The use of extensions for extended-length boring will result in overhangs, and will necessitate proper evaluation and analysis of these cutting conditions. e. Good machining practices must be followed when utilizing diameter extenders. f. Machinability of exotic materials should be examined to determine the best machining methods. g. Machining of interrupted cuts can alter bore accuracy and configuration. h. Coolant supply must be used to prevent thermal distortion. i. Ultra-high-accuracy boring, starting from very rough bores such as drilling out-of-round bores or uneven and tapered bores, requires planning prior to starting the operation. As a general rule, one should try to plan ultra-precision boring in a sequence of operations, as follows: Start the boring operation by first achieving a class IT 11 tolerance. The second boring pass should aim at achieving a class IT 7 tolerance. The final boring pass should result in a class IT 4 tolerance. If proper care is taken and the environment is a clean room with temperature control, a class IT 3 tolerance can be attained in bores of 1.1811 (30 mm), and larger. 10. As stated earlier, Romicron is an ultra-high-accuracy boring system devoted to finish-boring production, but it also possesses a considerable ability to undertake fairly heavy cuts as well. Yet, be careful. To be safe, do not surpass a stock removal of .098 (2,5 mm) on the radius while roughing, and do not exceed .006 (0,15 mm) feed/revolution at maximum safe depth of stock removal. The above recommendations are offered as a general rule. They are valid for most fine boring operations as they exist in most workshops. There are exceptions. When these exceptions occur, please ask for specialized service by calling Kennametals Customer Application Support team at 1-800-835-3668 for expert advice.

Index
H484

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

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High-Performance Boring Systems


Romicron Service and Repair
Kennametal warrants, for a period of one year, that the Romicron boring head is free from defects in materials and workmanship, under normal use and service, when correctly installed, operated, and maintained. Service of the Romicron boring head must be performed by the factory-trained technicians at Kennametals Service and Repair Department to ensure proper performance of the product. Servicing of the Romicron boring head requires special tooling, technical knowledge, and replacement parts available only through Kennametal. Any attempt to service the boring head by untrained personnel may cause severe damage. For prompt service of your Romicron boring head, call the Kennametal Service and Repair Department at 800-999-6385 to receive return instructions. To avoid delays, do not send the Romicron head to any other Kennametal location prior to contacting our Service and Repair Department. Kennametals Service and Repair Department, located at the Customer Support Facility in Latrobe, Pennsylvania, is committed to providing technical service on complicated mechanical and electromechanical products. Our staff of highly trained professionals is dedicated to providing the highest quality of service, repair, and technical assistance possible. Solid Carbide Drills
All of our service technicians are trained at the Industrias Romi S.A. facilities in Brazil. Service is being performed by Kennametal technicians in Latrobe, PA.

H485

Index

Toolholding Systems

Special Tooling/ Adapters

Warning! DO NOT adjust beyond limits of tool indicated by parallel lines on tool slide.

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

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ModBORE Boring Systems


ModBORE
Solid Carbide Drills Twist Drills/ Taps & Dies Special Tooling/ Adapters Toolholding Systems Index Holemaking Tech Data Rotating Boring Tools Counterboring Tools QPV Drills Indexable Drills Modular Drills Combination Tools

Single Cutters for Fine Boring with the KM Connection Diameters from .945 to 6.024 (24 mm to 153 mm)
standard inserts The ModBORE system uses industry-standard carbide inserts to help reduce tool inventories. These inserts are available in a wide variety of high-performance Kennametal grades, coatings, and chip-control geometries to handle your specific machining applications. build to length Increase boring reach with KM extensions or reducers to customize your tool to meet specific requirements. limited component requirements - Seven tools cover the entire product range. through coolant Use of coolant improves tool life and surface finish, and promotes chip evacuation. All KM tooling for boring provides through-coolant capability. accurate adjustment Our precision-ground micrometric screw enables fine adjustment for diameter settings. The adjustment is free from backlash and play. Each division indicator on the dial equals .0004 (0,01 mm) of adjustment on the part diameter. strong locking mechanism Diameter setting does not change when the tool is locked-in for operation. Bore size stays consistent, even at high rpms. optimum cutting geometry Inserts are located on the tool centerline for accurate adjustment and performance. limited hardware requirements Five different sizes of spare insert holders accommodate seven fine-boring tools. chamfering ring Enables combined boring/chamfering operations with just one tool.

Twin Cutters for Rough and Semi-Finish Boring Diameters from .925 to 6.024 (23,5 mm to 153 mm)
standard inserts - The ModBORE system uses industry-standard carbide inserts to help reduce tool inventories. Inserts are available in a wide variety of high-performance Kennametal grades, coatings, and chip-control geometries to handle your specific machining applications. limited component requirements - Seven tools cover the entire product range. rigidity - The specially designed KM joint, together with the interlocking, precision-ground serrated faces, minimizes cutting vibration and maximizes position accuracy. through coolant - Use of coolant improves tool life and surface finish, and promotes effective chip evacuation. All KM tooling for boring has through-coolant capability. easy chip flow - Generous clearance enables free flow of chips for ideal cutting conditions. independent insert adjustment - Individual insert adjustment enables accurate presetting for rough and semi-finish boring. optimum cutting geometry - Insert cutting edges are on the tool centerline while axial height is held to an extreme ground tolerance. These features combine to promote balanced cutting forces and bore straightness. build to length - Increase boring reach with extensions or reducers to customize your tool to meet specific job requirements.

Offset Boring Head Diameters from .384 to 1.565 (9,75 mm to 39,75 mm)
accurate adjustment - Our precision-ground micrometric screw enables fine adjustment of diameter settings. The adjustment is free from backlash and play. Each division indicator on the dial equals .0004 (0,01 mm) of adjustment on the part diameter. strong locking mechanism - Diameter setting does not change when the tool is locked-in for operation. Bore size stays consistent, even at high rpms. through coolant - Use of coolant improves tool life and surface finish, and promotes chip evacuation. All KM tooling for boring provides through-coolant capability. boring bars - Our bars provide through-coolant capability while positioning surfaces allow for easy centerline cutting alignment-for use with standard indexable inserts.
H486

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ModBORE Boring Systems


ModBORE Bridge Tools for Rough and Semi-Finish Boring
Solid Carbide Drills

Wide selection of shanks available:


KM (shown), CV, BT, DV, and NMTB.

10 bridges: 5.906 to 25.787


(150 mm 655 mm)

modular bridge tool

extension bridge

choice of lead angles

choice of lead angles


rough boring heads

10 bridges: 5.906 to 25.787


(150 mm 655 mm)

modular bridge tool

extension bridge

*counterweight

*rough boring head

fine boring head

one fine boring head


covers the complete boring range

*A rough boring head (without insert) or a counterweight can be used to balance the extension bridge.

H487

Index

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Bridge Tools for Fine Boring

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

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ModBORE Boring Systems


Solid Carbide Drills Combination Tools Modular Drills

Fine Boring Single Cutters FBHS 0 Lead


.0004 diameter adjustment. Insert holder included.

order number

catalog number
See page H528.

KM size D mm

bore range D1 min. max. inch inch (mm) (mm)

body dia. D2 inch (mm)

gage length L inch (mm)

max. bore depth inch (mm)

insert holder

spare parts package

insert screw Torx

weight

Indexable Drills

1132950 1132943
1133315

KM32-FBHS-24-90 KM32-FBHS-31-100 KM40-FBHS-40-90 KM50-FBHS-51-90 KM50-FBHS-67-100 KM50-FBHS-87-120 KM63-FBHS-87-120 KM63-FBHS-116-150

CCGT-21.51 CCGT-21.51 CCGT-21.51 CCGT-21.51 CCGT-32.52 CCGT-32.52 CCGT-32.52 CCGT-32.52

32 32 40 50 50 50 63 63

0.945 -24 1.22 -31 1.575 -40 2.008 -51 2.638 -67 3.425 -87 3.425 -87 4.567

1.22 -31 1.575 -40 2.008 -51 2.638 -67 3.425 -87 4.567 -116 4.567 -116 6.024

0.787 -20 0.984 -25 1.26 -32 1.654 -42 2.165 -55 2.835 -72 2.835 -72 3.701

3.543 -90 3.937 -100 3.543 -90 3.543 -90 3.937 -100 4.724 -120 4.724 -120 5.906

3.15 -80 3.543 -90 3.543 -90 3.543 -90 3.937 -100 4.724 -120 4.724 -120 5.906

R24-FBHS-06 R31-FBHS-06 R40-FBHS-06 R51-FBHS-06 R67-FBHS-09 R67-FBHS-09 R67-FBHS-09 R67-FBHS-09

PKG-2002 PKG-2502 PKG-3202 PKG-4202 PKG-5502 PKG-7202 PKG-7202 PKG-9402

T7 T7 T7 T7 T15 T15 T15 T15

1 1.4 1.9 2.9 3.8 7.1 7.9 9.25

QPV Drills Twist Drills/ Taps & Dies Counterboring Tools Holemaking Tech Data Rotating Boring Tools

1132011 1133301 1131952 1137517


1135670

Refer to page H498 for contents of spare parts package. See page S3 for KM adapters. Note: Dial graduations equal .0002 (0,005 mm) movement of the tool tip which changes the cutting diameter by .0004 (0,01 mm).

Spare Insert Holders for FBHS 0 Lead

Special Tooling/ Adapters

order number

bore range D1 catalog number


See page H529.

min. inch (mm) .945 (24) 1.220 (31) 1.575 (40) 2.008 (51) 2.638 (67)

max. inch (mm) 1.220 (31) 1.575 (40) 2.008 (51) 2.638 (67) 6.024 (153)

spare parts package PKG-2025 PKG-2025 PKG-2025 PKG-2025 PKG-3242

insert screw Torx T7 T7 T7 T7 T15

1137487 1133669 1135369 1137479 1137505

R24-FBHS-06 R31-FBHS-06 R40-FBHS-06 R51-FBHS-06 R67-FBHS-09

CCGT-21.51 CCGT-21.51 CCGT-21.51 CCGT-21.51 CCGT-32.52

Index

Toolholding Systems

Refer to page H498 for contents of spare parts package, and to pages H646-H649 of the Technical Section for assembly and operating information.

H488

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ModBORE Boring Systems


Fine Boring Chamfering Rings CR 35 Lead
To be used with FBHS heads.
Combination Tools
order number catalog number
See page H530

pilot dia. D2 inch (mm)

bore range D1 min. inch (mm) max. inch (mm)

overall length L inch (mm)

spare parts package

1261279 1125683 1131105

CR24-40-W11 CR30-44-W11 CR40-60-W15

DCMT-32.51 DCMT-32.51 DCMT-432

.787 (20) .984 (25) 1.260 (32)

.984 (25) 1.181 (30) 1.535 (39)

1.575 (40) 1.732 (44) 2.362 (60)

.984 (25) .984 (25) 1.181 (30)

PKG-0001 PKG-0001 PKG-0003

T15 T15 T15

10.2 10.3

Refer to page H498 for contents of spare parts package.

H489

Index

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

0.6

Indexable Drills

insert screw Torx

weight

Modular Drills

Solid Carbide Drills

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ModBORE Boring Systems


Rough Boring Systems Twin Cutters RBHT-F 0 Lead
Preset on toolsetter. Combination Tools Modular Drills Blade set included. Solid Carbide Drills

order number

catalog number
See page H528.

KM size D mm 32 32 50 50 50 63 63

bore range D1 min. max. inch inch (mm) (mm) .925 (23,5) 1.161 (29,5) 1.949 (49,5) 2.579 (65,5) 3.406 (86,5) 3.406 (86,5) 4.508 (114,5) 1.201 (30,5) 1.575 (40,0) 2.618 (66,5) 3.445 (87,5) 4.547 (115,5) 4.547 (115,5) 6.024 (153,0)

body dia. D2 inch (mm) .787 (20) .984 (25) 1.654 (42) 2.165 (55) 2.835 (72) 2.835 (72) 3.701 (94)

gage length L inch (mm) 3.543 (90) 3.937 (100) 3.543 (90) 3.937 (100) 4.724 (120) 4.724 (120) 5.906 (150)

max. bore depth inch (mm) 3.150 (80) 3.543 (90) 3.543 (90) 3.937 (100) 4.724 (120) 4.724 (120) 5.906 (150)

blade sets

spare parts package

insert screw Torx/hex T7 T7 T15 3,0 3,0 3,0 3,0

weight .9 1.2 2.0 3.2 5.4 6.3 12.1

Indexable Drills

1133678 1132005 1132561

KM32-RBHT-24-90F KM32-RBHT-30-100F KM50-RBHT-50-90F KM50-RBHT-66-100F KM50-RBHT-87-120F KM63-RBHT-87-120F KM63-RBHT-115-150F

CCGT-21.51 CCGT-21.51 CCGT-32.52 CNMG-432 CNMG-543 CNMG-543 CNMG-543

B24-RBHT-06F B30-RBHT-06F B50-RBHT-09F

PKG-2001 PKG-2501 PKG-4201

QPV Drills

1133307 1135339 1133574

B66-RBHT-12LF PKG-5501 B87-RBHT-16LF PKG-7201 B87-RBHT-16LF PKG-7201 B115-RBHT-16LF PKG-9401

Twist Drills/ Taps & Dies Counterboring Tools Holemaking Tech Data Rotating Boring Tools

1133900

Refer to page H498 for contents of spare parts package and to pages H646-H649 of the Technical Section for assembly and operating information. See page S3 for KM adapters.

Spare Blade Set for RBHT-F 0 Lead

order number

bore range D1 catalog number


See page H528.

Special Tooling/ Adapters

min. inch (mm) .925 (23,5) 1.161 (29,5) 1.555 (39,5) 1.949 (49,5) 2.579 (65,5) 3.406 (86,5) 4.508 (114,5)

max. inch (mm) 1.201 (30,5) 1.575 (40) 1.988 (50,5) 2.618 (66,5) 3.445 (87,5) 4.547 (115,5) 6.024 (153)

spare parts package PKG-2001 PKG-2501 PKG-3201 PKG-4201 PKG-5501 PKG-7201 PKG-9401

insert screw Torx/hex T7 T7 T15 T15 3,0 3,0 3,0

1144034 1133387 1143453 1143452 1595213 1143450

B24-RBHT-06F B30-RBHT-06F B40-RBHT-09F B50-RBHT-09F B66-RBHT-12LF B87-RBHT-16LF B115-RBHT-16LF

CCGT-21.51 CCGT-21.51 CCGT-32.52 CCGT-32.52 CNMG-432 CNMG-543 CNMG-543

Index

Toolholding Systems

1258810

Refer to page H498 for contents of spare parts package.

H490

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ModBORE Boring Systems


Rough Boring Systems Twin Cutters RBHT-K 20 Lead
Preset on toolsetter. Blade set included. Combination Tools
See page H528.

order number

catalog number

KM size D mm 32 32 40 50 50 50 63 63

bore range D1 min. max. inch inch (mm) (mm) .925 (23,5) 1.161 (29,5) 1.555 (39,5) 1.949 (49,5) 2.579 (65,5) 3.406 (86,5) 3.406 (86,5) 4.508 (114,5) 1.201 (30,5) 1.575 (40,0) 1.988 (50,5) 2.618 (66,5) 3.445 (87,5) 4.547 (115,5) 4.547 (115,5) 6.024 (153,0)

body dia. D2 inch (mm) .787 (20) .984 (25) 1.260 (32) 1.654 (42) 2.165 (55) 2.835 (72) 2.835 (72) 3.701 (94)

gage length L inch (mm) 3.543 (90) 3.937 (100) 3.543 (90) 3.543 (90) 3.937 (100) 4.724 (120) 4.724 (120) 5.906 (150)

lead L1 inch (mm) .080 (2,02) .080 (2,02) .116 (2,95) .116 (2,95) .159 (4,04) .196 (4,97) .196 (4,97) .196 (4,97)

max. bore depth inch (mm) 3.150 (80) 3.543 (90) 3.543 (90) 3.543 (90) 3.937 (100) 4.724 (120) 4.724 (120) 5.906 (150)

blade sets

spare parts package PKG-2001 PKG-2501 PKG-3201 PKG-4201

insert screw weight Torx/hex T7 T7 T15 T15 3,0 3,0 3,0 3,0 .9 1.2 1.8 2.0 3.2 5.4 6.3 12.1

1132578 1128463 1132569 1133944 1132485 1133556 1132028

KM32-RBHT-30-100K KM40-RBHT-40-90K KM50-RBHT-50-90K KM50-RBHT-66-100K KM50-RBHT-87-120K KM63-RBHT-87-120K

CCGT-21.51 CCGT-32.52 CCGT-32.52 CNMG-432 CNMG-543 CNMG-543

B30-RBHT-06K B40-RBHT-09K B50-RBHT-09K

B66-RBHT-12LK PKG-5501 B87-RBHT-16LK PKG-7201 B87-RBHT-16LK PKG-7201 B115-RBHT-16LK PKG-9401

KM63-RBHT-115-150K CNMG-543

Spare Blade Set for RBHT-K 20 Lead

order number

bore range D1 catalog number


See page H528.

1135635 1134151 1143448 1143451 1177123 1178367 1177122

B24-RBHT-06K B30-RBHT-06K B40-RBHT-09K B50-RBHT-09K B66-RBHT-12LK B87-RBHT-16LK B115-RBHT-16LK

CCGT-21.51 CCGT-21.51 CCGT-32.52 CCGT-32.52 CNMG-432 CNMG-543 CNMG-543

.925 (23,5) 1.161 (29,5) 1.555 (39,5) 1.949 (49,5) 2.579 (65,5) 3.406 (86,5) 4.508 (114,5)

1.201 (30,5) 1.575 (40,0) 1.988 (50,5) 2.618 (66,5) 3.445 (87,5) 4.547 (115,5) 6.024 (153,0)

PKG-2001 PKG-2501 PKG-3201 PKG-4201 PKG-5501 PKG-7201 PKG-9401

T7 T7 T15 T15 3,0 3,0 3,0

Refer to page H498 for contents of spare parts package.

H491

Index

Toolholding Systems

Special Tooling/ Adapters

min. inch (mm)

max. inch (mm)

spare parts package

insert screw Torx/hex

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Refer to page H498 for contents of spare parts package and to pages H646-H649 of the Technical Section for assembly and operating information. See page S3 for KM adapters.

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

1155482

KM32-RBHT-24-90K

CCGT-21.51

B24-RBHT-06K

Modular Drills

Solid Carbide Drills

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ModBORE Boring Systems


Offset Boring Head
Solid Carbide Drills Modular Drills Combination Tools

FBHO
.0004 diameter adjustment.

order number

catalog number

KM size D mm 40 50

body dia. D2 inch (mm) 2.165 (55) 2.165 (55)

gage length L inch (mm) 2.362 (60) 2.756 (70)

spare parts package

bar clamp screw hex 5,0 5,0

adj. screw hex 5,0 5,0

weight 3.0 3.1

1131111

KM40-FBHO-1660 KM50-FBHO-1670

PKG-7001 PKG-7001

Indexable Drills QPV Drills Counterboring Tools Twist Drills/ Taps & Dies

1132036

Refer to page H498 for contents of spare parts package. NOTE: Dial graduations equals .0002 (0,005 mm) movement of the tool tip which changes the cutting diameter by .0004 (0,01 mm). See page S3 for KM adapters.

Boring Bars for FBHO Offset Boring Head

order number

bore range D1 catalog number


See page H528.

min. inch (mm) .384 (9,75) .541 (13,75) .699 (17,75) .856 (21,75) .974 (24,75) 1.093 (27,75) 1.250 (31,75) 1.368 (34,75)

max. inch (mm) .581 (14,75) .738 (18,75) .896 (22,75) 1.053 (26,75) 1.171 (29,75) 1.289 (32,75) 1.447 (36,75) 1.565 (39,75)

max. bore depth L1 inch (mm) 1.181 (30,0) 1.575 (40,0) 2.165 (55,0) 2.362 (60,0) 2.559 (65,0) 2.756 (70,0) 2.756 (70,0) 2.756 (70,0)

overall length L inch (mm) 2.953 (75,0) 3.346 (85,0) 3.937 (100,0) 4.331 (110,0) 4.528 (115,0) 4,528 (115,0) 4.528 (115,0) 4.528 (115,0)

spare parts package

insert screw Torx T7 T7 T7 T15 T15 T15 T15 T15

Rotating Boring Tools

1125110 1133883 1133894 1137835 1128324 1126838 1120731 1127271

AFB09-075SCFCR06 AFB13-085SCFCR06 AFB17-100SCFCR06 AFB21-110SCFCR09 AFB24-115SCFCR09 AFB27-115SCFCR09 AFB31-115SCFCR09 AFB34-115SCFCR09

CCGT-21.51 CCGT-21.51 CCGT-21.51 CCGT-32.51 CCGT-32.51 CCGT-32.51 CCGT-32.51 CCGT-32.51

PKG-2025 PKG-2025 PKG-2025 PKG-3242 PKG-3242 PKG-3242 PKG-3242 PKG-3242

Special Tooling/ Adapters Index Toolholding Systems

Holemaking Tech Data

D1 equals the minimum and maximum bore diameters of each bar when mounted in a KM50-FBHO-1670 tool.

H492

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ModBORE Boring Systems


Solid Carbide Drills
inside diameter d3 mm 6 8 10 12

Offset Boring Head Reduction Sleeves for FBHO Offset Boring Heads RS Metric

order number 1125092 1133914 1135642 1135662

catalog number RS-1606 RS-1608 RS-1610 RS-1612

Refer to pages H646-H649 of the Technical Section for assembly and operating information.

1285789 1285790 1285791

RS-16-025 RS-16-038 RS-16-050

.250 .375 .500

Refer to pages H646-H649 of the Technical Section for assembly and operating information.

H493

Index

Toolholding Systems

For a complete listing of Kennametal small-diameter boring bars, request a FREE copy of our Micro Machining Tooling catalog, number 2090 (A01-135).

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

order number

catalog number

inside diameter d3

Counterboring Tools

Twist Drills/ Taps & Dies

RS Inch

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

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ModBORE Boring Systems


Bridge Tool Adapters
Solid Carbide Drills Modular Drills Combination Tools

KM
Match adapter to bridge extension series.

order number

catalog number

use bridge ext. series A A, B

KM size D mm 63 80

body dia. D1 inch (mm) 5.118 (130) 5.118 (130)

gage length L inch (mm) 2.559 (65) 2.756 (70)

bore range min. max. inch inch (mm) (mm) 5.906 (150) 5.906 (150) 12.008 (305) 15.945 (405)

spare parts package weight PKG-1565 PKG-1565 MS1085-PKG MS1085-PKG 8.7 10.4

Indexable Drills

1135802 1197315

KM63-BT130-65 KM80-BT130-70

Refer to page H498 for contents of spare parts package. NOTE: Items listed above require the use of a bridge extension order separately. Refer to page H496. See page S3 for KM adapters.

QPV Drills Counterboring Tools Twist Drills/ Taps & Dies

CV ANSI B5.50
Match adapter to bridge extension series.

order number

catalog number

use bridge ext. series A, B, C

CV taper

body dia. D1 inch (mm) 5.118 (130)

gage length L inch (mm) 2.720 (69,1)

bore range min. max. inch inch (mm) (mm) 5.906 (150) 25.787 (655)

spare parts package weight PKG-1565 MS1085-PKG 14.3

Rotating Boring Tools

1122185

CV50-BT130-69

50

Refer to page H498 for contents of spare parts package. NOTE: Items listed above require the use of a bridge extension order separately. Refer to page H496.

Holemaking Tech Data Special Tooling/ Adapters

BT JMTBA MAS 403 BT


Match adapter to bridge extension series.

Toolholding Systems

order number

catalog number

use bridge ext. series A, B, C

BT taper

body dia. D1 inch (mm) 5.118 (130)

gage length L inch (mm) 3.465 (88)

bore range min. max. inch inch (mm) (mm) 5.906 (150) 25.787 (655)

spare parts package weight PKG-1565 MS1085-PKG 14.27

1121711

BT50-BT130-88

50

Index

Refer to page H498 for contents of spare parts package and to pages H646-H649 of the Technical Section for assembly and operating information. NOTE: Items listed above require the use of a bridge extension order separately. Refer to page H496. All bridge tools are shipped with (4) screws and (2) keys for mounting bridge extensions.

H494

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ModBORE Boring Systems


DV DIN 69871 A
Match adapter to bridge extension series. Solid Carbide Drills
use bridge ext. series A, B, C DV taper body dia. D1 inch (mm) 5.118 (130) gage length L inch (mm) 2.720 (69,1) bore range min. inch (mm) 5.906 (150) max. inch (mm) 25.787 (655) spare parts package weight PKG-1565 MS1085-PKG 14.3

Bridge Tool Adapters

order number

catalog number

Refer to page H498 for contents of spare parts package and to pages H646-H649 of the Technical Section for assembly and operating information. NOTE: Items listed above require the use of a bridge extension order separately. Refer to page H496.

H495

Index

Toolholding Systems

For a complete selection of KM modular quick-change tooling, order the new KM Interactive catalog 9020CD on CD, (A99-180).

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

1133581

DV50-BT130-69

50

Modular Drills

Combination Tools

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ModBORE Boring Systems


Solid Carbide Drills Modular Drills Combination Tools

Bridge Tool Extension Bridge EB


NOTE: Please contact our Customer Application Support team at 800-835-3668 for information on reversing the position of the heads.

order number

catalog number

Indexable Drills

bridge ext. series A A B B B C C C C C

overall length D1 inch (mm) 5.118 (130) 7.087 (180) 9.055 (230) 11.024 (280) 12.992 (330) 14.961 (380) 16.929 (430) 18.898 (480) 20.866 (530) 22.835 (580)

thickness L inch (mm) 1.181 (30) 1.181 (30) 1.378 (35) 1.378 (35) 1.575 (40) 1.575 (40) 1.575 (40) 1.575 (40) 1.969 (50) 1.969 (50)

bore range min. max. inch inch (mm) (mm) 5.906 (150) 7.874 (200) 9.843 (250) 11.811 (300) 13.780 (350) 15.748 (400) 17.717 (450) 19.685 (500) 21.654 (550) 23.622 (600) 8.071 (205) 10.039 (255) 12.008 (305) 13.976 (355) 15.945 (405) 17.913 (455) 19.882 (505) 21.850 (555) 23.819 (605) 25.787 (655)

max. rpm

spare parts package

lock screw hex size 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0 8,0

weight 4.3 6.1 8.8 11.3 15.1 17.5 20.3 22.5 30.6 33.7

1133280 1125085

EB130-30-150 EB180-30-200 EB230-35-250 EB280-35-300 EB330-40-350 EB380-40-400 EB430-40-450 EB480-40-500 EB530-50-550 EB580-50-600

1250 1000 850 700 600 530 480 440 400 370

PKG-156501 PKG-156501 PKG-156501 PKG-156501 PKG-156501 PKG-156501 PKG-156501 PKG-156501 PKG-156501 PKG-156501

PKG-156502 PKG-156502 PKG-156502 PKG-156502 PKG-156502 PKG-156502 PKG-156502 PKG-156502 PKG-156502 PKG-156502

QPV Drills Twist Drills/ Taps & Dies Counterboring Tools Rotating Boring Tools Holemaking Tech Data Special Tooling/ Adapters

1132857 1126830 1121703 1140602 1121036 1270619 1270620 1270621

Refer to page H498 for contents of spare parts package and to pages H646-H649 of the Technical Section for assembly and operating information.

Counterweight
Used to balance the extension bridge when using an EBUF-F fine boring head.

Toolholding Systems

order number

catalog number

overall length L inch (mm)

weight

1130854

232.000.000

2.835 (72)

4.0

Refer to pages H646-H649 of the Technical Section for assembly and operating information.

Index
H496

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ModBORE Boring Systems


Bridge Tool Boring Heads EBUR-F 0 Lead Rough Boring Head
Solid Carbide Drills
See page H528.

order number

catalog number

overall length L inch (mm)

spare parts package

lever screw hex

weight

Refer to page H498 for contents of spare parts package and to pages H646-H649 of the Technical Section for assembly and operating information. Rough boring bridge tools are packaged as a matched set of two to permit twin cutting operations.

EBUR-F 20 Lead Rough Boring Head

order number

catalog number
See page H528.

spare parts package

lever screw hex

weight

1129296

EBUR-K19-69 PKG

CNMG-643

2.717 (69)

PKG-7995

PKG-0004

4,0

3.6

Refer to page H498 for contents of spare parts package and to pages H646-H649 of the Technical Section for assembly and operating information. Rough boring bridge tools are packaged as a matched set of two to permit twin cutting operations.

.0004 diameter adjustment.

order number

catalog number
See page H528.

1135375

EBUF-F09-75

CCGT-32.52

2.953 (75)

R67-FBHS-09

PKG-0002 PKG-3242

T15

5,0

4.7

NOTE: Insert holder included. Dial graduations equals .0002 (0,05 mm) movement of tool tip which changes cutting diameter by .0004 (0,01 mm). Refer to pages H646-H649 of the Technical Section for assembly and operating information.

H497

Index

Toolholding Systems

overall length L inch (mm)

insert holder

spare parts package

insert screw Torx

adj. screw hex

weight

Special Tooling/ Adapters

Holemaking Tech Data

EBUF-F 0 Lead Fine Boring Head

Rotating Boring Tools

Counterboring Tools

overall length L inch (mm)

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

1624878

EBUR-F19-75 PKG

CNMG-643

2.953 (75)

PKG-7995

PKG-0004

4,0

3.6

Modular Drills

Combination Tools

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ModBORE Boring Systems


ModBORE Parts Packages
Solid Carbide Drills Indexable Drills Modular Drills
order number 1125103 1125164

Fine Boring Single Cutters

Combination Tools

catalog number PKG-2002 PKG-2502 PKG-3202 PKG-4202 PKG-5502 PKG-7202 PKG-9402

boring head KM32-FBHS-24-90 KM32-FBHS-31-100 KM40-FBHS-40-90 KM50-FBHS-51-90 KM50-FBHS-67-100 KM50-FBHS-87-120 KM63-FBHS-87-120 KM63-FBHS-116-150 KM32-FBHS-24-90 KM32-FBHS-31-100 KM40-FBHS-40-90 KM50-FBHS-51-90 KM50-FBHS-67-100 KM50-FBHS-87-120 KM63-FBHS-87-120 KM63-FBHS-116-150

*insert holder R24-FBHS-06 R31-FBHS-06 R40-FBHS-06 R51-FBHS-06 R67-FBHS-09 R67-FBHS-09 R67-FBHS-09 R24-FBHS-06 R31-FBHS-06 R40-FBHS-06 R51-FBHS-06

1 2 2 2 2 2 2 2

2 2 2 2 2 2 2 2

5 2 2 2 2 2 2 2

6 1 1 1 1 1 1 1

QPV Drills Twist Drills/ Taps & Dies

1129913 1133896 1125984 1123194 1131097

1133903

PKG-2025

Counterboring Tools

1133202

PKG-3242

R67-FBHS-09

Index
H498

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

*Replacement insert holder must be purchased separately. See page H488 for part numbers.

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ModBORE Boring Systems


ModBORE Parts Packages Twin Cutters
Solid Carbide Drills
boring head KM32-RBHT-24-90F KM32-RBHT-24-90K KM32-RBHT-30-100F KM32-RBHT-30-100K KM40-RBHT-40-90F KM40-RBHT-40-90K KM50-RBHT-50-90F KM50-RBHT-50-90K KM50-RBHT-66-100F KM50-RBHT-66-100K KM50-RBHT-87-120F KM50-RBHT-87-120K KM63-RBHT-87-120F KM63-RBHT-87-120K KM63-RBHT-115-150F KM63-RBHT-115-150K KM32-RBHT-24-90F KM32-RBHT-24-90K KM32-RBHT-30-100F KM32-RBHT-30-100K KM40-RBHT-40-90F KM40-RBHT-40-90K KM50-RBHT-50-90F KM50-RBHT-50-90K KM50-RBHT-66-100F KM50-RBHT-66-100K 1 2 3 4 5 6 7 8 9 10 PKG-2501 PKG-3201 PKG-4201 PKG-5501 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 PKG-9401 1 1 1 1 1 1 1 1 PKG-3242 5 PKG-5500 2 2 2

order number

catalog number

1121118 1125968 1121097 1121110

1131577

1133202

1135353

H499

Index

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

1133903

PKG-2025

Counterboring Tools

1121105

PKG-7201

Twist Drills/ Taps & Dies

QPV Drills

1132587

PKG-2001

Indexable Drills

Modular Drills

Combination Tools

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ModBORE Boring Systems


Solid Carbide Drills Combination Tools

ModBORE Spare Parts


012 parts are for 1/2" IC inserts. 016 parts are for 5/8" IC inserts. 019 parts are for 3/4" IC inserts.

Insert Shim

Lever Pin

Indexable Drills

Modular Drills

order number 1131510

catalog number 845-012-000 845-016-000 845-019-000

grade K9 K9 K9

D inch (mm) .252 (6,4) .315 (8,0) .378 (9,6)

L inch (mm) .457 (11,6) .575 (14,6) .701 (17,8)

B inch (mm) .457 (11,6) .575 (14,6) .701 (17,8)

S inch (mm) .125 (3,18) .188 (4,77) .188 (4,77)

order number 1302746 1133699 1302747

catalog number 846-012-000 846-016-000 846-019-000

D inch (mm) .177 (4,5) .232 (5,9) .283 (7,2)

H inch (mm) .512 (13,0) .661 (16,8) .827 (21,0)

L inch (mm) .531 (13,5) .650 (16,5) .799 (20,3)

QPV Drills

1231898 1302745

Counterboring Tools

Twist Drills/ Taps & Dies

Shim Retainer

Lever Screw

Rotating Boring Tools

order number 1237427 1302743 1302744

catalog number 844-012-000 844-016-000 844-019-000

D inch (mm) .260 (6,6) .327 (8,3) .387 (9,8)

L inch (mm) .217 (5,5) .339 (8,6) .437 (11,1)

order number 1191394 1302748 1302749

catalog number 847-012-000 847-016-000 847-019-000

D inch (mm) .315 (8) .315 (8) .394 (10)

L inch (mm) .681 (17,3) .799 (20,3) 1.063 (27)

M m8 x 1 m8 x 1 m10 x 1

SW 3 mm 3 mm 4 mm

Holemaking Tech Data

Chamfering Rings

Offset Boring Heads

Toolholding Systems

Special Tooling/ Adapters

Index

order number 1130085 1197293

catalog number

chamfering ring CR24-40-W11 CR30-44-W11 CR40-60-W15

order number 1127184

catalog number

boring head KM40-FBHO-1660 KM50-FBHO-1670

PKG-0001 PKG-0003

1 1

10 10

PKG-7001

H500

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ModBORE Boring Systems


Bridge Tool Adapters Extension Bridges
Solid Carbide Drills
bridge tool all bridge tools 1 1 1 1 1 1 1 1 1 1 2 10 2 13 2 14 2 14 1 15 1 17 1

order number 1122168 1126855

catalog number PKG-1565 MS1085-PKG

bridge tool all bridge tools

1 1

2 1

3 4

order number 1133203 1135346

catalog number PKG-156501 PKG-156502

NOTE: Includes safety latch and hardware, not shown here.

1135358 1123201

PKG-7994 PKG-0004

EBUR-F-1975 EBUR-K-1969 EBUR-F-1975 EBUR-K-1969

Extension Bridge Fine Boring Heads

order number 1124975 1133202

catalog number PKG-0002 PKG-3242

boring head EBUF-F09-75

5 1 5

6 1

13 1

NOTE: Replacement insert holder must be purchased separately. See page H488 for part numbers.

H501

Index

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

order number

catalog number

boring head

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Extension Bridge Rough Boring Heads

Indexable Drills

Modular Drills

Combination Tools

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Kennametal Erickson Dial Set Boring System


Solid Carbide Drills With an exclusive micrometer adjusting dial, you can set final diameter on the machine in .001 increments. In this way, you can correct for errors on your machine with only one trial cut. Dial Set blade sets are precision ground and fit to toolmaker tolerances for maximum rigidity. Indexable inserts minimize downtime for tool changes. Blade sets accept industry standard 80 diamond inserts in both 0 and 15 lead angles. Blade sets are interchangeable, within a given range, to help keep your tool inventories and costs low.

Rotating Boring Tools Product Features s Bore diameter adjustments can be made on the machine tool.

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

Holemaking Tech Data

s s

Available in straight shank or V-flange integral shank bars. Eight compatible boring bars offer a wide boring range (1.375 to 6.500). Standard Kennametal inserts can be used in the Dial Set system.

Ordering Information s Select a bar that suits your metalcutting application.

Special Tooling/ Adapters

s s

Two cutting edges enable higher feed rates. A strong locking mechanism enables heavy cuts without chatter. Through-coolant offers improved tool life and chip flow.

Select the blade set for your bore diameter that matches the bar size. Select an insert best suited for the workpiece material to be bored.

Toolholding Systems Index

H502

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Kennametal Erickson Dial Set Boring System


Parts Identification
clamp screw adjusting dial

end cap screws

Changing Blade Sets


Step 1 remove clamp screw Step 2 remove retention spring assembly Step 3 loosen end cap screws Step 4 remove blades

Size Settings trial cut


1. Loosen clamp screw. 2. Using a micrometer, adjust to 0.010 / 0.030 under the desired bore size. 3. Tighten clamp screw. 4. Make trial cut. 5. Check hole size.

finish cut
6. Loosen clamp screw. 7. Adjust to correct size using dial graduations. (NOTE: Always turn dial in the same direction when making all adjustments.) 8. Tighten clamp screw.

H503

Index

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

retention spring assembly

interchangeable blade sets

shank

Modular Drills

Combination Tools

Solid Carbide Drills

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Kennametal Erickson Dial Set Boring System


Straight Shank Bars
Solid Carbide Drills Modular Drills Combination Tools
Blade sets must be ordered separately, see pages H505-H507.

Indexable Drills

bore range D1 min. max.

order number

catalog number right hand

bar size

shank diameter D

overall length L

overall length **L min. 5.67 6.73 6.73 7.73 7.73 8.90 8.90 11.51

shank length L5

pipe tap CS

*sets of blades weight

Twist Drills/ Taps & Dies

1.375 - 1.500 1.500 - 1.750 1.750 - 2.000 2.000 - 2.500 2.500 - 3.000 3.000 - 3.500 3.500 - 4.000 4.000 - 6.500

1019532 1019645 1019648 1019533 1019584 1019468 1019585 1019586

SS100DS1900 SS125DS2118 SS125DS3118 SS150DS4130 SS150DS5130 SS200DS6148 SS200DS7148 SS225DS8148

1 2 3 4 5 6 7 8

1.000 1.250 1.250 1.500 1.500 2.000 2.000 2.250

9.00 11.80 11.80 13.00 13.00 14.80 14.80 14.80

5.83 8.20 8.20 9.02 9.02 10.90 10.90 8.92

3/8/18 3/8/18 3/8/18 3/8/18 3/8/18 3/8/18 3/8/18 1/2/14

1 2 2 2 2 2 2 5

1.4 3.2 3.3 5.4 5.6 11.7 12.2 24.4

QPV Drills Counterboring Tools Special Tooling/ Adapters Holemaking Tech Data Rotating Boring Tools

*Required to cover bore range shown. For spare parts, see page H505. **L min. is minimum length if bar is cut off (to protect adjustment mechanism).

Integral Shank Bars V-Flange


ANSI B5.50
Blade sets must be ordered separately, See pages H505-H507.

bore range D1 min. max.

order number

catalog number right hand

bar size

taper

projection length L1

cutting depth L3

*sets of blades weight

Toolholding Systems

1.375 - 1.500 1.500 - 1.750 1.750 - 2.000 2.000 - 2.500 2.500 - 3.000 3.000 - 3.500 3.500 - 4.000 4.000 - 6.500

1019965 1019966 1019967 1019968 1019969 1019970 1020029 1019971

CV50DS1662 CV50DS2738 CV50DS3875 CV50DS4875 CV50DS5875 CV50DS6875 CV50DS7875 CV50DS8875

1 2 3 4 5 6 7 8

50 50 50 50 50 50 50 50

6.62 7.38 8.75 8.75 8.75 8.75 8.75 8.75

5.25 6.00 7.38 7.38 7.38 7.38 7.38 7.38

1 2 2 2 2 2 2 5

7.4 8.1 9.0 10.4 12.6 14.3 14.4 15.4

Index

*Required to cover bore range shown. For spare parts, see page H505.

H504

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Kennametal Erickson Dial Set Boring System


1 Lead Square Inserts
DS-SSF
Solid Carbide Drills
gage insert
see pages H527-H531.

*insert lock screw 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 .955 1.018 1.018 1.018 1.018 1.261 1.261 1.261 1.261 1.261 1.261 1.261 1.261 1.636 1.636 169086011 169086022 169086022 169086022 169086022

*insert lock pin 169086044 169086044 169086044 169086044 169086044 169086044 169086044 169086044 169086088 169086088

screw/pin drive 1/16 5/64 5/64 5/64 5/64 3/32 3/32 3/32 3/32 3/32 3/32 3/32 3/32 1/8 1/8

weight .1 .1 .1 .1 .1 .3 .3 .4 .4 .5 .6 .6 .7 1.3 1.4

1.375 - 1.500 1.500 - 1.625 1.625 - 1.750 1.750 - 1.875 1.875 - 2.000 2.000 - 2.250 2.250 - 2.500 2.500 - 2.750 2.750 - 3.000 3.000 - 3.250 3.250 - 3.500 3.500 - 3.750 3.750 - 4.000 4.000 - 4.500 4.500 - 5.000

1019471 1019589 1019592 1019472 1019470 1019531 1019529 1019593 1019469 1019530 1019649 1019590 1019591 1019473 1019647

DS113SSFPR07 DS215SSFPR09 DS216SSFPR09 DS317SSFPR09 DS318SSFPR09 DS420SSFNR12 DS422SSFNR12 DS525SSFNR12 DS527SSFNR12 DS630SSFNR12 DS632SSFNR12 DS735SSFNR12 DS737SSFNR12 DS840SSFNR19 DS845SSFNR19

SPGH-2.51.51 SPGH-322 SPGH-322 SPGH-322 SPGH-322 SNGH-432 SNGH-432 SNGH-432 SNGH-432 SNGH-432 SNGH-432 SNGH-432 SNGH-432 SNGH-643 SNGH-643

Spare Parts

Dial Set bar size *clamp screw order number catalog number 1 2 3 4 5 6 7 8
*Sold in packages of four screws.

H505

Index

1024876 1024878 1024879 1024880 1024881 1024882 1024883 1024914

DS1CSPKG DS2CSPKG DS3CSPKG DS4CSPKG DS5CSPKG DS6CSPKG DS7CSPKG DS8CSPKG

1065619 1065620 1065621 1020024 1020025 1065622 1065623 1065624

DS1EPASSY DS2EPASSY DS3EPASSY DS4EPASSY DS5EPASSY DS6EPASSY DS7EPASSY DS8EPASSY

1065627 1065628 1065629 1065630 1065631 1065632 1065633 1065634

DS1ADJASSY DS2ADJASSY DS3ADJASSY DS4ADJASSY DS5ADJASSY DS6ADJASSY DS7ADJASSY DS8ADJASSY

1065643 1020026 1065644 1065645 1065646 1020027 1065647 1020028

DS1RSASSY DS2RSASSY DS3RSASSY DS4RSASSY DS5RSASSY DS6RSASSY DS7RSASSY DS8RSASSY

Toolholding Systems

end plate assembly order number catalog number

adjustment assembly order number catalog number

retention spring assembly order number catalog number

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

NOTE: Bore ranges are nominal. *Two required per blade set. **Blades supplied in matched sets of two, less inserts.

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

bore range D1 min. max.

order number

catalog number right hand

bar **blade size width L

Modular Drills

Combination Tools

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Kennametal Erickson Dial Set Boring System


0 Lead Kenloc 80 Diamond
Solid Carbide Drills Modular Drills
bore range D1 min. max.

DS-SCF / DS-PCF

Combination Tools

Indexable Drills

order number

catalog number right hand

gage insert
see pages H527-H531.

bar **blade size width L *insert lock screw 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 8 8 8 .951 1.019 1.019 1.019 1.019 1.275 1.275 1.275 1.275 1.275 1.275 1.275 1.275 1.664 1.664 1.664 1.664 1.664 MS1023 MS1023 MS1023 MS1023 MS1023 MS1027 *insert lock pin KL0431 KL0431 KL0431 KL0431 KL0431 KL0431 KL0431 KL0431 KL0641 KL0641 KL0641 KL0641 screw/pin drive T7 T7 T7 T7 T7 T9 5/64 5/64 5/64 5/64 5/64 5/64 5/64 5/64 9/64 9/64 9/64 9/64 weight .1 .1 .1 .1 .1 .3 .3 .4 .4 .5 .6 .6 .6 1.7 1.6 1.8 2.2 2.3

Counterboring Tools

1.375 - 1.500 1.500 - 1.625 1.625 - 1.750 1.750 - 1.875 1.875 - 2.000 2.000 - 2.250 2.250 - 2.500 2.500 - 2.750 2.750 - 3.000 3.000 - 3.250 3.250 - 3.500 3.500 - 3.750 3.750 - 4.000 4.000 - 4.500 4.500 - 5.000 5.000 - 5.500 5.500 - 6.000 6.000 - 6.500

1019650 1019651 1019652 1019653 1019714 1019715 1019716 1019717 1019718 1019719 1019720 1019721 1019722 1020168 1019774 1019775 1019776 1019777

DS113SCFPR06 DS215SCFPR06 DS216SCFPR06 DS317SCFPR06 DS318SCFPR06 DS420SCFPR09 DS422PCFNR12 DS525PCFNR12 DS527PCFNR12 DS630PCFNR12 DS632PCFNR12 DS735PCFNR12 DS737PCFNR12 DS840PCFNR12 DS845PCFNR19 DS850PCFNR19 DS855PCFNR19 DS860PCFNR19

CPGM-21.52 CPGM-21.52 CPGM-21.52 CPGM-21.52 CPGM-21.52 CPGM-32.52 CNGP-432 CNGP-432 CNGP-432 CNGP-432 CNGP-432 CNGP-432 CNGP-432 CNGP-432 CNMG-643 CNMG-643 CNMG-643 CNMG-643

Twist Drills/ Taps & Dies Index Toolholding Systems Special Tooling/ Adapters Holemaking Tech Data Rotating Boring Tools

QPV Drills

NOTE: Bore ranges are nominal. *Two required per blade set. **Blades supplied in matched sets of two, less inserts.

H506

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Kennametal Erickson Dial Set Boring System


15 Lead 80 Diamond Inserts (uses 100 corner)
DS-SCK / DS-PCK
Solid Carbide Drills
gage insert
see pages H527-H531.

*insert lock screw 1 2 2 3 3 4 4 5 5 6 6 7 7 8 8 8 1.012 1.080 1.080 1.080 1.080 1.364 1.397 1.397 1.397 1.397 1.397 1.397 1.397 1.786 1.847 1.847 .061 .061 .061 .061 .061 .089 .122 .122 .122 .122 .122 .122 .122 .122 .183 .183 MS1023 MS1023 MS1023 MS1023 MS1023 MS1027

*insert lock pin KL0431 KL0431 KL0431 KL0431 KL0431 KL0431 KL0431 KL0431 KL0641 KL0641

screw/pin drive T7 T7 T7 T7 T7 T9 5/64 5/64 5/64 5/64 5/64 5/64 5/64 5/64 9/64 9/64

weight .1 .1 .1 .1 .1 .3 .3 .4 .4 .5 .6 .6 .6 1.7 1.6 1.8

NOTE: Bore ranges are nominal. *Two required per blade set. **Blades supplied in matched sets of two, less inserts.

H507

Index

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

1.375 - 1.500 1.500 - 1.625 1.625 - 1.750 1.750 - 1.875 1.875 - 2.000 2.000 - 2.250 2.250 - 2.500 2.500 - 2.750 2.750 - 3.000 3.000 - 3.250 3.250 - 3.500 3.500 - 3.750 3.750 - 4.000 4.000 - 4.500 4.500 - 5.000 5.000 - 5.500

1020030 1020031 1020032 1020033 1020094 1020095 1020096 1020097 1020098 1020099 1019778 1020100 1019779 1020169 1020102 1020103

DS113SCKPR06 DS215SCKPR06 DS216SCKPR06 DS317SCKPR06 DS318SCKPR06 DS420SCKPR09 DS422PCKNR12 DS525PCKNR12 DS527PCKNR12 DS630PCKNR12 DS632PCKNR12 DS735PCKNR12 DS737PCKNR12 DS840PCKNR12 DS845PCKNR19 DS850PCKNR19

CPGM-21.52 CPGM-21.52 CPGM-21.52 CPGM-21.52 CPGM-21.52 CPGM-32.52 CNGP-432 CNGP-432 CNGP-432 CNGP-432 CNGP-432 CNGP-432 CNGP-432 CNGP-432 CNMG-643 CNMG-643

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

bore range D1 min. max.

order number

catalog number right hand

bar **blade size width L

insert offset L5

Modular Drills

Combination Tools

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TM

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Kennametal Erickson Tenthset Boring System


Solid Carbide Drills

Tenthset Boring Units and Cartridges


Simple front adjustment minimizes downtime to increase productivity. Adjustments can be made with just one hand. Anti-backlash design and vernier adjustment permit reliable adjustments. Unique construction delivers maximum rigidity for boring, facing, turning, and chamfering. Available in a complete range of styles, including indexable insert styles, which allow you to select from a broad range of carbide grades and chip control geometries.

Indexable Drills Product Features s Dial graduations in .001" increments on diameter with a vernier that will allow .0001" adjustments.

Modular Drills

Combination Tools

QPV Drills

s s s

Minimum bore .500". Maximum bore of 7.906" with boring ring. Single unit per a bar or multi units per a bar for step boring.

Ordering Information s Select a bar that best fits the application.

s s

Twist Drills/ Taps & Dies

Select a boring unit that matches the bar unit size. Select an insert best suited for the workpiece material to be bored.

Dial assembly parts that can be replaced easily.

Index
H508

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

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Kennametal Erickson Tenthset Boring System


Assembly/Disassembly, Setting, and Adjustment Procedures Disassembly
D C A

Step 1 Step 2 Step 3 Step 4

Remove the drive key (B) from the cartridge body (A). Remove the compression nut (E) using the special wrench. Threads are standard, right-hand threads. Slide off the spring washer (D). Remove cartridge (A) from the graduated dial assembly (C) by rotating counterclockwise.

Assembly
Step 1
B

Clean all components. Reverse disassembly procedure.

Step 2

figure 1

Setting and Adjustment Procedures


Step 1 After reassembling the unit, tighten the compression locknut until it stops. Then, loosen it approximately 1/10 of a turn. This will cause the spring washer to preload the unit with the correct pressure. Insert the unit into its bar or ring, and bolt it in place. Using the adjusting wrench, rotate the graduated dial. Movement should be firm but free in both directions. You should be able to feel the preloading effect of the spring washer, but there should be no drag or jerking feel when rotating the dial. If movement is hard, remove the unit and loosen the compression nut. If movement is loose, remove the unit and tighten the compression nut. Repeat steps 2 and 3.

Step 2 Step 3

figure 2

Step 4

H509

Index

Toolholding Systems

Special Tooling/ Adapters

NOTE: Removal and replacement of the Tenthset cartridge will vary depending upon the unit size and configuration. Cartridges that have a head diameter larger than the threads (figure 2) require removal of the press fit key. The dial assembly then can be threaded off the back of the cartridge. For cartridges that do not have a head larger than the threads (figure 1), the dial assembly can be threaded off the cartridge over the head. For these configurations, removal of the key is not required. All cartridge threads are left hand.

Holemaking Tech Data

NOTE: Your unit should now be ready to use. If repeated attempts to achieve the proper movement fail, disassemble the unit and clean all components. Dirt or other foreign material may cause adjustment problems.

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

Caution: Cartridge must thread into the dial freely. Cross-threading will permanently damage the nut.

Modular Drills

Combination Tools

Solid Carbide Drills

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Kennametal Erickson Tenthset Boring System


Straight Shank Bars
Solid Carbide Drills Indexable Drills Modular Drills
bore range D1 min. max.

Bars are supplied with wrench kit, unit mounting screws, and top lock screw. Order boring unit separately, see pages H513-H515.

Combination Tools

order number

catalog number right hand

unit size

shank diameter D

bar diameter D2

overall length L

cutting depth L3 weight

QPV Drills

Index

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

.500 - .590 .562 - .780 .750 - .906 .866 - 1.218 1.181 - 1.575 1.457 - 1.850 1.732 - 2.244 2.125 - 2.638 2.406 - 3.582 3.156 - 4.331 .866 - 1.218 1.181 - 1.575 1.457 - 1.850 1.732 - 2.244 2.125 - 2.638 1.732 - 2.244 2.125 - 2.638 2.406 - 3.582

1020822 1020823 1020874 1020875 1020876 1020877 1020878 1021003 1020313 1021001 1021056 1021057 1021058 1021059 1021060 1021063 1021124 1021125

SS100TB050775 SS100TB056775 SS100TB075850 SS100TB087925 SS100TB118962 SS100TB146104 SS100TB173962 SS100TB213106 SS100TB241101 SS100TB316108 SS125TB087925 SS125TB118962 SS125TB146104 SS125TB173962 SS125TB213106 SS150TB173124 SS150TB213134 SS150TB241124

1B 1A 2B 2A 3A 3A 5A 5A 7A 7A 2A 3A 3A 5A 5A 5A 5A 7A

1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.000 1.250 1.250 1.250 1.250 1.250 1.500 1.500 1.500

.468 .530 .734 .843 1.000 1.280 1.640 1.890 2.250 3.000 .843 1.160 1.250 1.640 1.890 1.640 1.890 2.250

7.75 7.75 8.50 9.25 9.62 10.40 9.62 10.60 10.10 10.80 9.25 9.62 10.40 9.62 10.60 12.40 13.40 12.40

2.62 2.62 3.38 4.12 4.50 5.25 4.50 5.50 5.00 5.62 4.12 4.50 5.25 4.50 5.50 7.25 8.25 7.25

1.35 1.39 1.88 2.05 2.13 2.31 2.13 8.27 11.34 12.35 2.42 3.03 3.59 4.40 6.06 6.79 8.99 10.70

Twist Drills/ Taps & Dies

H510

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Kennametal Erickson Tenthset Boring System


Integral Shank Bars V-Flange (ANSI B5.50)
CV-TB
Bars are supplied with wrench kit, unit mounting screws, and top lock screw. Order boring unit separately, see pages H513-H515. Solid Carbide Drills
bar diameter D2 projection length L1 cutting depth L3 weight .562 - .780 .750 - .906 .866 - 1.218 1.181 - 1.575 1.457 - 1.850 1.732 - 2.244 2.125 - 2.638 2.406 - 3.582 1.181 - 1.575 1.732 - 2.244 2.125 - 2.638 2.406 - 3.582 3.156 - 4.331 3.500 - 5.360 4.500 - 6.360 1020638 1020639 1020640 1020641 1020642 1020643 1020694 1020695 1020814 1020816 1020817 1020818 1021000 1020819 1020820 CV40TB056412 CV40TB075488 CV40TB087562 CV40TB118662 CV40TB146738 CV40TB173775 CV40TB213775 CV40TB241775 CV50TB118650 CV50TB173862 CV50TB213962 CV50TB241862 CV50TB316962 CV50TB350912 CV50TB450738 40 40 40 40 40 40 40 40 50 50 50 50 50 50 50 1A 2B 2A 3A 3A 5A 5A 7A 3A 5A 5A 7A 7A 10A 10A .530 .734 .843 1.160 1.432 1.640 1.890 2.250 1.160 1.640 1.890 2.250 3.000 3.344 4.000 4.12 4.88 5.62 6.62 7.38 7.75 7.75 7.75 6.50 8.62 9.62 8.62 9.62 9.12 7.38 2.62 3.38 4.12 5.12 5.88 6.25 6.25 6.25 5.00 7.12 8.12 7.12 8.12 7.62 5.88 3.02 3.27 3.51 4.30 5.56 6.52 7.74 9.89 8.62 11.39 13.56 15.23 23.46 25.80 28.13

bore range D1 min. max.

order number

catalog number right hand

taper

unit size

H511

Index

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

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Kennametal Erickson Tenthset Boring System


Steel/Angular Mount Boring Ring
Solid Carbide Drills Indexable Drills Modular Drills
bore range D1 min. max.

BRA
Boring rings are supplied with wrench kit, unit mounting screws, and top lock screw. Order boring unit separately, see pages H513-H515.

Combination Tools

order number

catalog number right hand

unit size

pilot diameter D4

body diameter D

bolt pattern weight

QPV Drills

3.500 - 4.781 4.750 - 6.031 6.000 - 7.906


BC = bolt circle

1020365 1020821 1020364

BRA088350 BRA088475 BRA125600

7A 7A 10A

.875 .875 1.250

3.344 4.954 5.500

two holes on 1 7/8" BC two holes on 1 7/8" BC two holes on 3 1/4" BC

5.3 11.5 18.5

Twist Drills/ Taps & Dies Counterboring Tools Special Tooling/ Adapters Holemaking Tech Data Rotating Boring Tools

Boring Ring Adapters V-Flange (ANSI B5.50)


CV-BR
Screws are supplied.

pilot diameter D4

order number

catalog number right hand

taper

body diameter D

projection length L1

bolt pattern weight

.875 1.250 .875 .875 1.250 1.250


BC = bolt circle

1020304 1020434 1020308 1020306 1020309 1020310

CV40BR088212 CV40BR125244 CV50BR088200 CV50BR088500 CV50BR125200 CV50BR125500

40 40 50 50 50 50

2.50 4.00 2.50 2.50 4.00 4.00

2.12 2.44 2.00 5.00 2.00 5.00

(4) 5/16-18 holes on 1 7/8" BC (8) 3/8-16 holes on 3 1/4" BC (4) 5/16-18 holes on 1 7/8" BC (4) 5/16-18 holes on 1 7/8" BC (8) 3/8-16 holes on 3 1/4" BC (8) 3/8-16 holes on 3 1/4" BC

4.75 8.86 8.95 13.11 11.66 22.33

Index
H512

Toolholding Systems

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Kennametal Erickson Tenthset Boring System


Units and Cartridges 0 Lead Brazed Cartridge with 5 Positive Rake
Units are supplied complete with cartridge and dial assembly. Wrenches must be ordered separately. Cartridges are supplied complete with drive key. Solid Carbide Drills
spare cartridge drive key 1B 1A 2B 2A 1021430 1021373 1021425 1021424 ET12BP ET12AP ET22BP ET22AP .587 .656 .812 .976 .250 .250 .351 .351 .016 .016 .016 .016 TDK1 TDK1 TDK2 TDK2 weight .01 .01 .02 .04 order number 1091574 1067508 1085936 1067491 catalog number E12BP E12AP E22BP E22BP grade K313 grade K313 weight .01 .01 .01 .01 order number 1091576 1067501 1067504 1083525 catalog number E12BT E12AT E22BT E22AT

unit

spare cartridge

unit size

order number

unit catalog number

cartridge length L

projection min. bore L1

center offset

0 Lead Brazed Cartridge with 12 Positive Rake


Units are supplied complete with cartridge and dial assembly. Wrenches must be ordered separately. Cartridges are supplied complete with drive key.

unit

spare cartridge

unit size

order number

center offset drive key

H513

Index

Toolholding Systems

1B 1A 2B 2A

1021433 1021432 1021484 1021431

ET12BT ET12AT ET22BT ET22AT

.578 .656 .812 .976

.250 .250 .351 .351

.016 .016 .016 .016

TDK1 TDK1 TDK2 TDK2

Special Tooling/ Adapters

unit catalog number

cartridge length L

projection min. bore L1

spare cartridge

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

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Kennametal Erickson Tenthset Boring System


Units and Cartridges
Solid Carbide Drills Modular Drills Combination Tools

0 Lead, 80 Diamond Screw-On Insert with Positive Rake


Units are supplied complete with cartridge and dial assembly. Inserts must be ordered separately. Cartridges are supplied complete with insert screw and drive key.

unit

spare cartridge

Indexable Drills

unit size

order number

unit catalog number

gage insert
see pages H527-H531.

cartridge projection min. bore length L1 L

center offset

spare cartridge order number insert screw *MS1454PKG *MS1454PKG *MS1153PKG *MS1027PKG insert screw drive T5 T5 T7 T9 drive key TDK2 TDK2 TDK3 TDK5

catalog number EA2SCFDR03 EAL2SCFDR03 EA3SCFPR06 EA5SCFPR09

weight .01 .01 .04 .18

QPV Drills

2B 2A 3A 5A

1021191 1021192 1020493 1020555

ETA2SCFDR03 ETAL2SCFDR03 ETA3SCFPR06 ETA5SCFPR09

CDHB-1.20.60.5 CDHB-1.20.60.5 CPGM-21.51 CPGM-32.51

.723 .976 1.152 1.911

.351 .351 .466 .782

.016 .016 .000 .047

1066111 1021189 1020554 1065946

Twist Drills/ Taps & Dies Holemaking Tech Data Rotating Boring Tools Counterboring Tools

*Sold in package of 10 screws.

15 Lead, 80 Diamond Screw-On Insert with Positive Rake


Units are supplied complete with cartridge and dial assembly. Inserts must be ordered separately. Cartridges are supplied complete with insert screw and drive key.

unit

spare cartridge

Special Tooling/ Adapters

unit size

order number

unit catalog number

gage insert
see pages H527-H531.

cartridge projection min. bore length L1 L

center offset

spare cartridge order number insert screw *MS1153PKG *MS1027PKG insert screw drive T7 T9 drive key TDK3 TDK5

catalog number EA3SCKPR06 EA5SCKPR09

weight .1 .2

3A 5A

1020488 1020489

ETA3SCKPR06 ETA5SCKPR09

CPGM-21.51 CPGM-32.51

1.078 1.786

.466 .782

.032 .047

1065941 1020490

Index
H514

Toolholding Systems

*Sold in package of 10 screws.

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Kennametal Erickson Tenthset Boring System


Units and Cartridges 0 Lead, Triangle Kendex Clamp-On Insert with Positive Rake
ETA-CTF/EA-CTF
Units are supplied complete with cartridge and dial assembly. Inserts must be ordered separately. Cartridges are supplied complete with insert screw and drive key.
unit spare cartridge
*Grade KWH **Sold in packages of 10 screws. Sold in packages of 4 screws.

unit size

order number

see pages H527-H531.

0 Lead, Triangle Kendex Screw-On Insert with Positive Rake


ETA-STF/EA-STF
Units are supplied complete with cartridge and dial assembly. Inserts must be ordered separately. Cartridges are supplied complete with insert screw and drive key.

unit

spare cartridge
spare cartridge order number 1065938 catalog number EA5STFPR11 insert screw MS1153PKG insert screw drive T7 drive key TDK5

unit order size number

unit catalog number

cartridge projection center length min. bore offset gage insert L1 L


see pages H527-H531.

weight .18

0 Lead, Triangle Kenloc Insert with Negative Rake


ETA-PCF/EA-PCF
Units are supplied complete with cartridge and dial assembly. Inserts must be ordered separately. Cartridges are supplied complete with insert screw and drive key.
unit spare cartridge
spare cartridge order number 1066082 1066083 catalog number EA7PCFNR12 EA10PCFNR12 lock pin KL46 KL46 lock pin drive 3/32 3/32 drive key TDK7 TDK10

unit order size number

unit catalog number

cartridge projection center length min. bore offset gage insert L1 L


see pages H527-H531.

7A 1021185 ETA7PCFNR12 CNGP-432 10A 1021186 ETA10PCFNR12 CNGP-432

2.319 3.125

.986 1.227

.063 .032

SKCN464 SKCN464

.41 1.09

H515

Index

shim

weight

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

5A 1020485 ETA5STFPR11 TPGT-21.51

1.786

.782

.047

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

3A 5A 7A 10A

1020368 ETA3CTFPR06 TPGE-521 1020367 ETA5CTFPR11 TPG-221 1020371 ETA7CTFPR16 TPG-321 1020372 ETA10CTFPR22 TPG-431

1.150 1.911 2.507 3.344

.466 .782 .986 1.227

.031 .046 .062 .032

1065852 1065851 1065818 1065853

EA3CTFPR06 EA5CTFPR11 EA7CTFPR16 EA10CTFPR22

CBT8 T33AD CBT16N

3C 5C 7C 10C

**S304PKG **S1035PKG **S34PKG S311PKG

5/64 5/64 3/32 7/64

TDK3 TDK5 TDK7 TDK10

.05 .19 .44 .90

Indexable Drills

unit catalog number

cartridge projection center length min. bore offset gage insert L1 L

spare cartridge order number catalog number clamp screw clamp screw drive drive key

chipbreaker

clamp

weight

Modular Drills

Combination Tools

Solid Carbide Drills

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Kennametal Erickson Tenthset Boring System


Spare Tenthset Dial Assemblies
Solid Carbide Drills Indexable Drills Modular Drills
mounting style

DAET
Cartridges sets must be ordered separately, See pages H513-H515.

Combination Tools

unit size

order number

catalog number

graduated dial

lock flange

spring washer

compression nut adjusting wrench compression nut wrench TNW3 TNW5 TNW7 TNW10 TNW1 TNW2 TNW3 TNW5 TNW7 TNW10 mounting screws **S33 **S116 *S127 **S211 *S1036 **S1037 **S33 **S116 **S127 **S211

QPV Drills

straight

Twist Drills/ Taps & Dies

angular

3 5 7 10 1 2 3 5 7 10

1020927 1020928 1020929 1020930 1010932 1020933 1020994 1020995 1020996 1020997

DAETS3 DAETS5 DAETS7 DAETS10 DAETA1 DAETA2 DAETA3 DAETA5 DAETA7 DAETA10

Dial assemblies include graduated dial, lock flange, spring washer, and compression nut.

TAW3 TAW5 TAW7 TAW10 TAW1 TAW2 TAW3 TAW5 TAW7 TAW10

Counterboring Tools Special Tooling/ Adapters Holemaking Tech Data Rotating Boring Tools

Brass-Tipped Top Lock Screws


TLS

unit size

order number

catalog number

thread size

hex size

Toolholding Systems

1 2 3 5 7 10

1025472 1025473 1025494 1025495 1025496 1025497

TLS099094PKG TLS112125PKG TLS190188PKG TLS250188PKG TLS312375PKG TLS375500PKG

#3-48 X .09 #4-40 X .12 #10-32 X .19 1/4-20 X .19 5/16-18 X .38 3/8-16 X .50

.050 .050 .093 .125 .156 .187

Index
H516

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Kennametal Erickson Tenthset Boring System


Maintenance Kits
fits unit size 2

Wrench Kits
fits unit size 1

order number 1021244

catalog number ETM2KIT

kit contents (2 of each item shown) TDK2 - drive key TCN2 - compression nut TSW2 - spring washer pkg. screws - 1 inch, 1 metric TDK3 - drive key TCN3 - compression nut TSW3 - spring washer pkg. screws - 1 inch, 1 metric TDK5 - drive key TCN5 - compression nut TSW5 - spring washer pkg. screws - 1 inch, 1 metric TDK7 - drive key TCN7 - compression nut TSW7 - spring washer pkg. screws - 1 inch, 1 metric

order number 1066272

catalog number ETW1KIT

kit contents (2 of each item shown) TAW1 TNW1 DW050 TAW2 TNW2 DW050 KW078 TAW3 TNW3 KW078, KW093 DT7 TAW5 TNW5 KW078, KW125 DT7, DT9 TAW7 TNW7 KW078 KW093, KW156 TAW10 TNW10 KW093, KW109 KW125, KW187

1066273

ETW2KIT

1021245

ETM3KIT

1066274

ETW3KIT

1021246

ETM5KIT

1066275

ETW5KIT

1066276

ETW7KIT

10

1066277

ETW10KIT

Tenthset Unit and Cartridge Identification System

ET A L 10 - S T F C R 16
unit or cartridge
ET = unit E = cartridge EC = cartridge detail

hand
R = right hand L = left hand

insert clearance mounting


A = angular mount S = straight mount A = 3 B = 5 C = 7 N = 0 P = 11

length (used only on #1 & #2 cartridges)


L = long (not used for short)

cartridge style
F = 0 end cut Y = 5 end cut K = 15 end cut W = 30 end cut S = 45 end cut L = 5 side cut T = 30 side cut

#1, #2, #3, #5, #7, & #10

insert shape
T = triangle S = square C = 80 diamond

insert holding method


C = top clamp M = pin and top clamp P = pin S = screw BP = brazed 5 positive rake BT = brazed 12 positive rake

H517

Index

Toolholding Systems

cartridge size

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

1021247

ETM7KIT

Modular Drills

Combination Tools

Solid Carbide Drills

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Kennametal Erickson Tenthset Boring System


Solid Carbide Drills

Tenthset Boring Heads


The Erickson Tenthset boring head features an economic design to provide accuracy, reliability, and speed in a wide variety of boring applications. Tenthset boring heads are an excellent investment for all size shops for use on machining centers, jig bores, milling machines, boring mills, turret lathes, and automatic and custom-built machines. Product Features Vernier calibration permits fine adjustments of .0001 on diameter. Three-point locking system for boring bars enables a more stable cutting condition. Two set screws for holding the boring bar. Symmetrical compact design reduces overhang to provide additional strength. Can be run up to 3,000 rpm. Fewer parts mean less maintenance and improved reliability. Ordering Information Select a boring head that suits your needs. Select a shank for the machine on which the boring head will be used. Boring bars are sold separately from boring heads.

Index
H518

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

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Kennametal Erickson Tenthset Boring System


System Assembly
Before assembling the system, be sure all parts are clean. Screw the Tenthset head onto the appropriate style shank (hand tight fit). Tighten the brass-tipped set screw to keep the head from loosening. Insert the boring bar into the slide and tighten the boring bar set screws. Recommended torque is 33 in.-lbs.
Solid Carbide Drills
H519

Operating Instructions

Three-Point Contact
Please note the egg-shaped hole is designed to lock the boring bar shank in the hole even if the shank is worn or ground undersize. This simulated V block clamp is extremely rigid for optimum boring results.
QPV Drills Index Toolholding Systems Special Tooling/ Adapters Holemaking Tech Data Rotating Boring Tools Counterboring Tools Twist Drills/ Taps & Dies

Adjusting the Offset


Each boring head is equipped with a lock screw for securing the adjustment slide in place prior to boring. Read the following instructions carefully before adjusting head. 1. Loosen lock screw. 2. Turn adjusting dial to the desired setting. Use the Vernier scale to adjust in tenths. All adjustments are made on the bore diameter. 3. Tighten lock screw. Important: To prevent damage to the internal locking mechanism, the lock screw must be unlocked while adjustments are made.

Indexable Drills

Modular Drills

Combination Tools

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Kennametal Erickson Tenthset Boring System


TBH Boring Heads
Solid Carbide Drills Modular Drills Combination Tools

Indexable Drills

bore diameter D1

order number

catalog number

slide diameter D5

body diameter D

head length L

body length LS

bore depth L2

thread size CS

hex size H1

centerline offset G1 F1 .03 .06 boring bar screw set S1045PKG S1045PKG lock screw TLS190188PKG TLS190625PKG weight 1.30 2.67

.375 .500

1021249 1021250

TBH37A TBH50A

.75 .98

1.81 2.52

2.46 2.74

1.78 1.93

.75 1.02

5/8 - 18 5/8 - 18

.156 .156

.218 .344

Counterboring Tools Special Tooling/ Adapters Holemaking Tech Data Rotating Boring Tools

Twist Drills/ Taps & Dies

QPV Drills

Bushing for use with smaller boring bars in the TBH boring heads

bore range D1

order number

catalog number

use with boring head

pilot diameter D

body diameter D5

bushing length L

pilot length LS

boring bar screw set S833PKG S833PKG S834PKG S834PKG S834PKG

Index

Toolholding Systems

.250 .312 .250 .312 .375

1297725 1297726 1300758 1300759 1021190

37THB250 37THB312 50THB250 50THB312 50THB375

TBH37A TBH37A TBH50A TBH50A TBH50A

.375 .375 .500 .500 .500

.62 .62 .88 .88 .88

1.00 1.00 1.25 1.25 1.25

.69 .69 .94 .94 .94

H520

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Kennametal Erickson Tenthset Boring System


Straight Shank Adapter for Boring Head
Solid Carbide Drills
weight .75 1.00 1.00 1020442 1020441 1020440 SS075TH062288 SS100TH062288 SS100TH062438 1.12 1.12 1.12 2.88 2.88 4.38 .44 .44 .44 5/8 - 18 5/8 - 18 5/8 - 18 .44 .68 1.02

R8 Bridgeport Shank Adapter for Boring Head

taper

order number

catalog number

body diameter D5

projection length L1

thread length L5

thread size T1 weight

R8

1020436

R8TH062131

1.25

1.31

.44

5/8 - 18

1.04

QC Quick-Change (ANSI 5.18) with Erickson Taper Flange

weight 30 40 1018974 1018975 QC30TH062081 QC40TH062087 1.25 1.63 .81 .87 .44 .44 5/8 - 18 5/8 - 18 1.26 2.86

H521

Index

taper

order number

catalog number

body diameter D5

projection length L1

thread length L5

thread size T1

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

shank diameter D

order number

catalog number

body diameter D5

body length L2

thread length L5

thread size T1

Modular Drills

Combination Tools

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Kennametal Erickson Tenthset Boring System


CV (ANSI B5.50) Shank Adapter for Boring Head
Solid Carbide Drills Modular Drills Combination Tools

Indexable Drills

shank diameter D

order number

catalog number

body diameter D5

projection length L1

thread length L5

thread size T1 weight

40 50

1025985 1020311

CV40TH062138 CV50TH062144

1.75 2.75

1.38 1.44

.44 .44

5/8 - 18 5/8 - 18

2.86 7.22

QPV Drills Rotating Boring Tools Counterboring Tools Twist Drills/ Taps & Dies

BT (JIS B6339) Shank Adapter for Boring Head

taper

order number

catalog number

body diameter D5

projection length L1

thread length L5

thread size T1 weight

Holemaking Tech Data

40

1019032

BT40TH062157

2.38

1.57

.44

5/8 - 18

2.86

Index
H522

Toolholding Systems

Special Tooling/ Adapters

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Kennametal Erickson Tenthset Boring System


Tenthset Unit Troubleshooting Guide
problem source solution

excessive cutting forces

Reduce depth of cut, feed rate, or speed. Use side locking screw, and tighten firmly against flat on the cartridge. Older bars may require a side locking screw modificationcontact your Kennametal representative for additional information.

bar deflects

excessive bar overhang too large a nose radius

Limit overhang on stationary steel bars to a 4:1 length-to-diameter ratio, and 5:1 on rotating steel bars. Use a smaller nose radius on cartridge insert, brazed cartridge. Recommended setup for Tenthset = position of bar on-center to +.015 above center. Height should be checked from the nose radius of the insert or brazed cartridge. Three-point location is recommended when using set screws to hold bars. Replace holder or tool block. Remove unit and tighten the compression nut (clockwise) in increments of .010 to .020 until size in maintained. Reduce depth of cut, feed rate, or speed. Use side-locking screw, and tighten firmly against flat on the cartridge. (Older bars may require a side locking screw modificationcontact your Kennametal representative for additional information.)

inconsistent bore size

bar located too far above or below centerline bar improperly mounted worn holder or tool block insufficient preloading on cartridge excessive cutting forces

improper fit Tenthset dial is difficult to adjust and/or control wrong preload on spring washer dirty or improperly lubricated threads

Remove unit and loosen (counterclockwise) the compression nut until movement is free. Remove unit. Clean and lubricate per assembly instructions (see page H519). Adjust preload to proper pressure, and recheck adjustment.

Tenthset Boring Head Lubrication Guide


If the head is disassembled for cleaning, coat all internal sliding parts with Texaco (02347) Thermatex EP2 or equivalent grease at the time of reassembly. Torque the four (4) socket-head cap screws to: Model 37A: Model 50A: 20 in./lbs. 35 in./lbs.

NOTE: Use Loctite 242 on threads.

H523

Index

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

Unit should have a slip fit feel when mounted into the boring bar. This should not be a tight fit.

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

chatter and poor finish

excessive bar overhang

Limit overhang on stationary steel bars to a 4:1 length-to-diameter ratio, and 5:1 on rotating steel bars.

Solid Carbide Drills

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Kennametal Grade System for Cutting Materials


Solid Carbide Drills
grade coating composition and application C class ISO class

KC850

Combination Tools

composition: A CVD tri-phase coating on an extra-strong, cobalt-enriched substrate. application: Its best suited for heavy cutting of low, medium, and high carbon steels, as well as medium hardness alloy and tool steels. Excellent thermal and mechanical shock resistance makes grade KC850 ideal for difficult applications with interruptions. composition: A general-purpose TiCN-based cermet grade with a patented multi-layered PVD TiN/TiCN/TiN coating. application: Exceptional combination of wear resistance and reliability with the added benefit of a PVD coating for superior workpiece finishes. Used at medium to high speeds for light roughing to fine finishing of steels, stainless steels, cast irons, powder metals, and a variety of other materials. composition: A general-purpose TiCN-based cermet grade. application: Extremely good wear resistance and reliability. Produces excellent surface finishes. Use for finish boring steel, stainless steel, cast irons, and powdered metals. Good general-purpose grade.

C5 - C6

M30 - M45 P25 - P45

KT315

Modular Drills

C3 - C4 C7 - C8

K10 - K20 M10 - M20 P10 - P20

Indexable Drills

KT325

C3 - C4 C7 - C8

K10 - K20 M10 - M20 P10 - P20

QPV Drills

KC730

Twist Drills/ Taps & Dies

composition: A PVD TiN coating over a very wear-resistant unalloyed carbide substrate. application: For general-purpose machining of high-temperature alloys, aerospace materials, refractory metals, and 200 or 300 series stainless steels. The thin, uniformly dense, smooth coating increases wear resistance and reduces problems with built-up edge. It also provides an unusually good combination of properties for cutting difficult-to-machine materials and aluminum. The substrate offers superior thermal deformation resistance, depth-of-cut notch resistance, and edge strength. Performs at higher speeds than uncoated grades. Most ground periphery inserts have a sharp edge. composition: A PVD TiAlN coating over a very deformation-resistant unalloyed, carbide substrate. application: Grade KC5010 is ideal for finishing to general machining of most workpiece materials at higher speeds. Excellent for machining most steels, stainless steels, cast irons, non-ferrous materials and super alloys under stable conditions. It also performs well machining hardened and short-chipping materials.

C2 - C4

K05 - K20 M10 - M25 P10 - P20

Counterboring Tools

KC5010

C3 C4

K10 - K20 M10 - M20 P10 - P20

Rotating Boring Tools

KC5025

composition: A PVD TiAlN coated grade with a tough, ultra-fine grain unalloyed substrate. application: For general-purpose machining of most steels, stainless steels, high-temperature alloys, titanium, irons, and non-ferrous materials. Speeds may vary from low to medium, and it will handle interruptions and high feed rates.

C2 C5

K15 - K35 M15 - M30 P20 - P40

Holemaking Tech Data

KC5410

Special Tooling/ Adapters

composition: A PVD TiB2 coating over a very deformation-resistant unalloyed substrate. application: Grade KC5410 is designed for roughing, semifinishing and finishing of free-machining (hypoeutectic <12.2% Si) aluminum, aluminum alloys, and magnesium alloys. The TiB2 coating is harder than TiN and TiAlN coatings and has an extremely smooth surface, resulting in reduced surface friction, speedy chip flow, and outstanding wear resistance. In addition, built-up edge is prevented because this coating has a very low affinity for aluminum. The substrate is unalloyed and fine grained and offers sharp edges, smooth surfaces, and excellent thermal deformation resistance and edge integrity. Inserts with a ground periphery are polished before coating and have a sharp edge. Molded inserts have a light hone.

C3 - C4

K05 - K20

Index
H524

Toolholding Systems

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Kennametal Grade System for Cutting Materials


CVD Coated Carbide Grades
grade coating composition and application C class ISO class

KC9110

KC9125

KC9225

KC9240

composition: An outer PVD TiAlN coating bonded to a CVD tri-phase coating is applied to an extra-strong, cobalt-enriched substrate. application: This patented PVD/CVD coated grade is designed for tough applications at moderate to higher speeds and feeds. KC9240 inserts offer an extraordinary combination of toughness, built-up edge resistance, and wear resistance in stainless steel applications. Excellent thermal/mechanical shock resistance and a slick/hard outer PVD coating makes KC9240 inserts ideally suited for even the most challenging stainless steel applications.

C1 - C2

M25 - M40

KC8050

H525

Index

Toolholding Systems

composition: A newly developed, advanced cobalt-enriched carbide grade with a thick alumina coating. application: A versatile performer on a wide range of workpiece materials (steels, stainless steels, and cast irons) for roughing through finishing operations. This highly wear-resistant grade can operate with or without coolant at high speeds, and has exceptional edge strength for interrupted cuts. The micro-finished insert edge resists workpiece build-up and microchipping, and produces excellent surface finishes. For machining steels and cast irons, your first choices are the -RN and -MN geometries. For medium machining applications and finishing cuts, the -MP and -FP geometries with a positive rake are suggested.

C1 - C3 C5 - C7

K10 - K30 M15 - M30 P15 - P35

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

composition: A newly engineered, patent-pending, multi-layered K-MTCVD coated cobalt-enriched carbide grade. application: Grade KC9225 has been specially designed for resisting depth-of-cut notching and minimizing burr formation often observed in the machining of austenitic stainless steels. Cobalt-enrichment provides an optimum combination of toughness and deformation resistance. This new grades polished edge minimizes build-up and ensures superior workpiece finishes. KC9225 inserts are your first choice for machining stainless steels.

C2 - C3

M10 - M25

Twist Drills/ Taps & Dies

QPV Drills

composition: A tough cobalt-enriched carbide grade with a newly designed multi-layer K-MTCVD TiCN-Al2O3-TiCN-TiN coating with superior interlayer adhesion. application: This is the industrys best general-purpose turning grade for most steels, and ferritic and martensitic stainless steels. The substrate design, with cobaltenrichment, assures adequate deformation resistance along with excellent bulk toughness and insert edge strength. The coating layers offer good wear resistance over a wide range of machining conditions. The smoothness of the coating leads to reduced frictional heat, minimizes microchipping, and improves workpiece surface finishes. Grade KC9125 performs well in moderately heavy roughing to semi-finishing cuts. Use grade KC9110 for finishing cuts.

C2 - C3 C6 - C7

M15 - M25 P15 - P35

Indexable Drills

Modular Drills

composition: A specially engineered, patent-pending cobalt-enriched carbide grade with thick K-MTCVD-TiCN coating layer, an Al2O3 layer of controlled grain size, and outer layers of TiCN and TiN for maximum wear resistance. application: An excellent finishing/semi-finishing grade for a variety of workpiece materials including most steels, ferritic and martensitic stainless steels, and cast irons. The specially engineered, cobalt-enriched substrate offers a balanced combination of deformation resistance and edge toughness, while the thick coating layers offer outstanding abrasion resistance and crater wear resistance for high-speed machining. The smooth coating provides good resistance to edge build-up and microchipping and produces excellent surface finishes. For rougher cutting, use grade KC9125.

C3 C7

M10 - M20 P05 - P20

Combination Tools

Solid Carbide Drills

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Kennametal Grade System for Cutting Materials


PCD Polycrystalline Diamond
Solid Carbide Drills
grade coating composition and application C class ISO class

KD100

Modular Drills

composition: A polycrystalline diamond tip (PCD) brazed onto a carbide substrate. application: Grade KD100 is for general-purpose turning. The cutting tool material contains a binder in addition to diamond particles. This makes grade KD100 suitable for roughing to finishing all types of highly abrasive workpieces, including non-ferrous metals and non-metallics. Use as your first choice on high-content silicon aluminum alloys (hypereutectic). Will generally produce good surface finishes. Provides the best mechanical shock resistance of the diamond tool materials while operating at very high speeds. The cutting edge is sharp.

Combination Tools

C4

K03 - K20

PCBN Polycrystalline Cubic Boron Nitride


Indexable Drills
grade coating composition and application C class ISO class

KD050

composition: A low CBN content, PCBN tip brazed onto a carbide insert. application: Designed for precision finishing of hardened steels (>45 HRC); the harder the better. Use on bearing steel, hot and cold work tool steels, high-speed steels, die steels, case hardened steels, carburized and nitrided irons, and some hard coatings. Do not apply on soft steel; rapid crater wear will result. When possible, use negative rake tools. Available in mini tips and regular size tips, including various edge preps.

QPV Drills

C8

K01 - K03

Index
H526

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

Twist Drills/ Taps & Dies

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Chip Control Profiles


Kenloc Inserts
insert style/ application feed rate inches insert geometry profile
.0015 .0025 .004 .006 .004 .010 .006 .016 .010 .025 .016 .040 .025 .060 .040 .100 .060 .160 .100 .250 .200 .500

operation

depth of cut inches


.002 - .010 (0,1 - 0,3) .003 - .080 (0,1 - 2,0)

fine finishing

MG-FF

medium machining

MG-MP

.006 - .020 (0,2 - 0,5) .030 - .200 (0,8 - 5,1)

Screw-On Inserts
operation insert style/ application feed rate inches insert geometry profile
.0015 .0025 .004 .006 .004 .010 .006 .016 .010 .025 .016 .040 .025 .060 .040 .100 .060 .160 .100 .250 .200 .500

depth of cut inches


.007 - .015 (0,2 - 0,4) .025 - .090 (0,6 - 2,3)

fine finishing

precision ground

fine finishing

precision ground

.002 - .008 (0,1 - 0,2) .008 - .040 (0,2 - 1,0)

GT-LF
finishing
precision ground

.007 - .015 (0,2 - 0,4) .030 - .090 (0,8 - 2,3)

finishing

MT-LF

.030 - .090 (0,8 - 2,3)

Kendex Positive Chip Control


operation insert style/ application feed rate inches
.004 .006 .010 .016 .025 .040 .060 .100 .160 .250 .500

depth of cut inches


.003 - .012 (0,1 - 0,3) .010 - .060 (0,3 - 1,5)

_ _GF
finishing
precision ground

H527

Index

Toolholding Systems

insert geometry

profile

.0015 .0025

.004

.006

.010

.016

.025

.040

.060

.100

.200

Special Tooling/ Adapters

Holemaking Tech Data

.007 - .015 (0,2 - 0,4)

Rotating Boring Tools

Counterboring Tools

_ _GM

Twist Drills/ Taps & Dies

GT-HP

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

Solid Carbide Drills

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Kenloc Inserts for Rotating Boring Products


Solid Carbide Drills
grades insert catalog number D S 3/16 3/16 3/16 3/16 3/16 3/16 1/4 1/4 1/4 dimensions
PVD coated cermet

KC8050

KC9010

KC9110

KC9215

KC9225

KC9240

KC5010

KC5025

KC9245

KC730

R .008 .004 1/64 1/32 3/64 1/16 1/64 1/32 3/64

M .1345 .1367 .1302 .1216 .1129 .1042 .1650 .1563 .1476

D1 .203 .203 .203 .203 .203 .203 .250 .250 .250

Modular Drills

Combination Tools

CNGG-LF

CNGG 4305LF CNGG 430LF CNGG 431LF CNGG 432LF CNGG 433LF CNGG 434LF CNGG 541LF CNGG 542LF CNGG 543LF

1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8

CNGP-K

QPV Drills

Indexable Drills

CNGP 332K CNGP 432K CNGP 541K CNGP 542K

3/8 1/2 5/8 5/8

3/16 3/16 1/4 1/4

1/32 1/32 1/64 1/32

.0868 .1216 .1650 .1563

.150 .203 .250 .250

CNMG-FF

CNMG 321FF CNMG 322FF CNMG 431FF CNMG 432FF

3/8 3/8 1/2 1/2

1/8 1/8 3/16 3/16

1/64 1/32 1/64 1/32

.0955 .0868 .1302 .1216

.150 .150 .203 .203

Counterboring Tools

Twist Drills/ Taps & Dies

CNMG-MP

CNMG 322MP CNMG 431MP CNMG 431MP1 CNMG 432MP CNMG 432MP1 CNMG 433MP CNMG 433MP1 CNMG 434MP CNMG 542MP CNMG 542MP1 CNMG 543MP CNMG 543MP1 CNMG 544MP CNMG 544MP1 CNMG 642MP CNMG 642MP1 CNMG 643MP CNMG 643MP1 CNMG 644MP CNMG 644MP1

3/8 1/2 1/2 1/2 1/2 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 3/4 3/4

1/8 3/16 3/16 3/16 3/16 3/16 3/16 3/16 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4

1/32 1/64 1/64 1/32 1/32 3/64 3/64 1/16 1/32 1/32 3/64 3/64 1/16 1/16 1/32 1/32 3/64 3/64 1/16 1/16

.0868 .1302 .1302 .1216 .1216 .1129 .1129 .1042 .1563 .1563 .1476 .1476 .1389 .1389 .1910 .1910 .1823 .1823 .1737 .1737

.150 .203 .203 .203 .203 .203 .203 .203 .250 .250 .250 .250 .250 .250 .313 .313 .313 .313 .313 .313

Index

Toolholding Systems

Special Tooling/ Adapters

Holemaking Tech Data

Rotating Boring Tools

H528

KT315

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Screw-On Inserts for Rotating Boring Products


KD100 PCD KD1405 diamond KC9025 KC9110 KC9120 KC9125 KC9225 KC9240 KC5410 KC5010 KC5025 KC8050 KC9010 KC9315 insert catalog number D S 3/32 3/32 3/32 5/32 5/32 5/32 3/16 3/16 3/16 3/16 3/32 3/32 3/32 3/32 3/32 5/32 5/32 5/32 5/32 5/32
PVD coated PCBN

dimensions

KC730

R .008 1/64 1/32 .008 1/64 1/32 .008 .004 1/64 1/32 .008 .004 1/64 1/32 .0015 .008 .004 1/64 1/32 .0015

M .0650 .0608 .0521 .0998 .0955 .0868 .1345 .1367 .1302 .1216 .0650 .0672 .0608 .0521 .0686 .0998 .1020 .0955 .0868 .1034

D1 .110 .110 .110 .173 .173 .173 .217 .217 .217 .217 .110 .110 .110 .110 .110 .173 .173 .173 .173 .173

CCGT-LF

CCGT 21505LF CCGT 2150LF CCGT 2151LF CCGT 2152LF CCGT 215X0LF CCGT 32505LF CCGT 3250LF CCGT 3251LF CCGT 3252LF CCGT 325X0LF

1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8

CDHB

CDHB 120605 CDHB 12061

5/32 5/32

.040 .040

.008 1/64

.0390 .0347

.083 .083

CPGM

H529

Index

Toolholding Systems

Special Tooling/ Adapters

CPGM 2150 CPGM 21505 CPGM 21505F CPGM 2151 CPGM 2151F CPGM 2152 CPGM 2152F CPGM 3250 CPGM 32505 CPGM 32505F CPGM 3251 CPGM 3251F CPGM 3252 CPGM 3252F

1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 3/8

3/32 3/32 3/32 3/32 3/32 3/32 3/32 5/32 5/32 5/32 5/32 5/32 5/32 5/32

.004 .008 .008 1/64 1/64 1/32 1/32 .004 .004 .004 1/64 1/64 1/32 1/32

.0672 .0650 .0650 .0608 .0608 .0521 .0521 .1020 .0998 .0998 .0955 .0955 .0868 .0868

.110 .110 .110 .110 .110 .110 .110 .173 .173 .173 .173 .173 .173 .173

Holemaking Tech Data

Rotating Boring Tools

Counterboring Tools

CPEX

CPEX 060203L1 CPEX 060203L2 CPEX 060203L3 CPEX 060203R1 CPEX 060203R2 CPEX 060203R3 CPEX 2150L1 CPEX 2150R1

1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4

.004 .004

.0629 .0629 .0629 .0629 .0672 .0672 .0629 .0629

.118 .118 .118 .118 .118 .118 .118 .118

Twist Drills/ Taps & Dies

QPV Drills

Indexable Drills

Modular Drills

Combination Tools

CCGT-HP

CCGT 21505HP CCGT 2151HP CCGT 2152HP CCGT 32505HP CCGT 3251HP CCGT 3252HP CCGT 4305HP CCGT 430HP CCGT 431HP CCGT 432HP

1/4 1/4 1/4 3/8 3/8 3/8 1/2 1/2 1/2 1/2

KC850

KD050

KT325

Solid Carbide Drills

grades
cermet

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Screw-On Inserts for Rotating Boring Products (contd.)


Solid Carbide Drills
KD1405 diamond grades
PCBN

KC9025

KC9110

KC9120

KC9125

KC9225

KC9240

KC5410

KC5010

KC5025

KC8050

KC9010

KC9315

KD050

KC730

KC850

KD100

S 3/32 3/32 3/32 5/32 5/32 5/32

R .008 1/64 1/32 .008 1/64 1/32

M .0650 .0608 .0521 .0998 .0955 .0868

D1 .110 .110 .110 .173 .173 .173

Modular Drills

Combination Tools

CPGT-HP

CPGT 21505HP CPGT 2151HP CPGT 2152HP CPGT 32505HP CPGT 3251HP CPGT 3252HP

1/4 1/4 1/4 3/8 3/8 3/8

CPGT-LF

QPV Drills

Indexable Drills

CPGT 21505LF CPGT 2150LF CPGT 2151LF CPGT 2152LF CPGT 32505LF CPGT 3251LF CPGT 3252LF

1/4 1/4 1/4 1/4 3/8 3/8 3/8

3/32 3/32 3/32 3/32 5/32 5/32 5/32

.008 .004 1/64 1/32 .008 1/64 1/32

.0650 .0672 .0608 .0521 .0998 .0955 .0868

.110 .110 .110 .110 .173 .173 .173

CPGW

Counterboring Tools

CPGW 21505 CPGW 21505E CPGW 21505EM CPGW 21505F CPGW 2151 CPGW 2151E CPGW 2151F CPGW 2151S0415M CPGW 2152 CPGW 2152E CPGW 2152F CPGW 2152S0415M CPGW 3251 CPGW 3251E CPGW 3251F CPGW 3252 CPGW 3252E CPGW 3252F DCGT 21505HP DCGT 2151HP DCGT 2152HP DCGT 32505HP DCGT 3251HP DCGT 3252HP

1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 3/8 3/8 3/8 3/8 3/8 3/8 1/4 1/4 1/4 3/8 3/8 3/8

3/32 3/32 3/32 3/32 3/32 3/32 3/32 3/32 3/32 3/32 3/32 3/32 5/32 5/32 5/32 5/32 5/32 5/32 3/32 3/32 3/32 5/32 5/32 5/32

.008 .008 .008 .008 1/64 1/64 1/64 1/64 1/32 1/32 1/32 1/32 1/64 1/64 1/64 1/32 1/32 1/32 .008 1/64 1/32 .008 1/64 1/32

.0650 .0650 .0650 .0650 .0608 .0608 .0608 .0608 .0521 .0521 .0521 .0521 .0955 .0955 .0955 .0868 .0868 .0868 .1364 .1275 .1093 .2092 .2004 .1821

.110 .110 .110 .110 .110 .110 .110 .110 .110 .110 .110 .110 .173 .173 .173 .173 .173 .173 .110 .110 .110 .173 .173 .173

Twist Drills/ Taps & Dies

Holemaking Tech Data

Rotating Boring Tools

DCGT-HP

DCMT-LF

Toolholding Systems

Special Tooling/ Adapters

DCMT 21505LF DCMT 2151LF DCMT 32505LF DCMT 3251LF DCMT 3252LF DCMT 3253LF DCMT 431LF DCMT 432LF

1/4 1/4 3/8 3/8 3/8 3/8 1/2 1/2

3/32 3/32 5/32 5/32 5/32 5/32 3/16 3/16

.008 1/64 .008 1/64 1/32 3/64 1/64 1/32

.1364 .1275 .2092 .2004 .1821 .1639 .2732 .2550

.110 .110 .173 .173 .173 .173 .217 .217

SPGH

SPGH 25152 SPGH 322

5/16 3/8

3/32 1/8

1/32 1/32

.0518 .0647

.134 .173

Index

H530

KT325

insert catalog number

PVD

coated

PCD

dimensions

cermet

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Screw-On Inserts for Rotating Boring Products (contd.)


KD1405 diamond
PCBN

KC9025

KC9110

KC9120

KC9125

KC9225

KC9240

KC5410

KC5010

KC5025

KC8050

KC9010

KC9315

KD050

KC730

KC850

KD100

S 3/32 3/32 3/32 5/32 5/32 5/32

R .008 1/64 1/32 .008 1/64 1/32

M .3670 .3594 .3438 .5545 .5469 .5313

D1 .110 .110 .110 .173 .173 .173

TPGT-LF

Kendex Inserts for Rotating Boring Products


grades
PCBN

KC8050

KC9010

KC5010

KC9025

KC850

KD100

TPG

TPG 221 TPG 321 TPG 431

1/4 3/8 1/2

1/8 1/8 3/16

1/64 1/64 1/64

.3594 .5469 .7344

TPGF

TPGF 221 TPGF 321 TPGF 431

1/4 3/8 1/2

1/8 1/8 3/16

1/64 1/64 1/64

.3594 .5469 .7344

H531

Index

Toolholding Systems

Special Tooling/ Adapters

TPGE

TPGE 521

5/32

1/16

1/64

.2188

Holemaking Tech Data

Rotating Boring Tools

D1

KC730

KD050

KD120

insert catalog number

PVD

coated

PCBN

PCD

dimensions

Counterboring Tools

Twist Drills/ Taps & Dies

QPV Drills

TPGW

TPGW 21505 TPGW 21505E TPGW 21505F TPGW 2151 TPGW 2151E TPGW 2151F TPGW 2151S0415M TPGW 2152 TPGW 2152E TPGW 2152F TPGW 2152S0415M

1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4 1/4

3/32 3/32 3/32 3/32 3/32 3/32 3/32 3/32 3/32 3/32 3/32

.008 .008 .008 1/64 1/64 1/64 1/64 1/32 1/32 1/32 1/32

.3670 .3670 .3670 .3594 .3594 .3594 .3594 .3438 .3438 .3438 .3438

.110 .110 .110 .110 .110 .110 .110 .110 .110 .110 .110

Indexable Drills

TPGT 181505LF TPGT 18151LF TPGT 21505LF TPGT 2150LF TPGT 2151LF TPGT 2152LF TPGT 3251LF TPGT 3252LF

7/32 7/32 1/4 1/4 1/4 1/4 3/8 3/8

3/32 3/32 3/32 3/32 3/32 3/32 5/32 5/32

.008 1/64 .008 .004 1/64 1/32 1/64 1/32

.3201 .3125 .3670 .3710 .3594 .3438 .5469 .5313

.104 .104 .110 .110 .110 .110 .173 .173

Modular Drills

Combination Tools

TPGT-HP

TPGT 21505HP TPGT 2151HP TPGT 2152HP TPGT 32505HP TPGT 3251HP TPGT 3252HP

1/4 1/4 1/4 3/8 3/8 3/8

KT325

insert catalog number

PVD

coated

PCD

dimensions

Solid Carbide Drills

grades

cermet

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