Compare Casting vs Forging Compare Casting vs Forging - metallurgical defects, dendritic structures, alloy segregations, and Open-die - Queen

City Forging - Custom Forging.

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to Casting Casting cannot obtain the strengthening effects of hot and cold working. Whether open or closed die forging is used, the forging process surpasses casting in predictable strength properties - producing superior strength that is assured, part to part. A casting has neither grain flow nor directional strength and the process cannot prevent formation of certain metallurgical defects. Preworking forge stock produces a grain flow oriented in directions requiring maximum strength. Dendritic structures, alloy segregations and like imperfections are refined in forging. Casting defects occur in a variety of forms. Because hot forging refines grain pattern and imparts high strength, ductility and resistance properties, forged products are more reliable. And they are manufactured without the added costs for tighter process controls and inspection that are required for casting vs forging. Castings require close control of melting and cooling processes because alloy segregation may occur. This results in nonuniform heat-treatment response that can affect straightness of finished parts. Forgings respond more predictably to heat

Stronger.

Defects refined in preworking.

More reliable, less costly.

Better response to heat treatment.

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to Casting treatment and offer better dimensional stability.

Some castings, such as special performance castings, require expensive materials and process controls, and longer lead times. Flexible, costeffective production Open die forgings are examples adapts to demand. of forging processes that adapt to various production run lengths and enable shortened lead times.