Annexure 2 - Motor Settings in HT MCC

RELAY SETTING FOR :- GCP HT MCC
ANNEXURE-2
250KW Relay Type
250KW
Protection
Setting Parameter
Range
Default Setting
No.1 SGP Cooling No.1 SGP Pump-1 Cooling Pump-3 CT Ratio- 40/1 FLC- 27.5 Amps CT Ratio- 40/1 FLC- 27.5 Amps 0.72 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF
250KW 250KW No.1 SGP No.1 SGP Water Clarified Water Clarified Water No.1 SGP Water No.1 SGP Clarified Water Clarified Water Water Supply Supply Pump-1 Supply Pump-3 Supply Pump-1 Cooling Pump-2 Supply Pump-2 Supply Pump-4 Supply Pump-3 Pump-2 CT Ratio- 40/1 CT Ratio- 40/1 CT Ratio- 40/1 CT Ratio- 40/1 CT Ratio- 40/1 CT Ratio- 40/1 CT Ratio- 40/1 CT Ratio- 40/1 FLC- 27.5 Amps FLC- 27.5 Amps FLC- 27.5 Amps FLC- 27.5 Amps FLC- 27.5 Amps FLC- 27.5 Amps FLC- 27.5 Amps FLC- 27.5 Amps 0.72 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF 0.72 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF 0.72 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF 0.72 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF 0.72 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF 0.72 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF 0.72 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF 0.72 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF
250KW
250KW
Recommended Setting 250KW 230KW
250KW
250KW
Thermal Protection Menu
Thermal Setting ( I teta) NPS Weighting Factor (K) Heating Constant (Th) Starting Constant (Ts) Cooling Constant (Tc) Hot/Cold Ratio Thermal Capacity alarm Load Increase alarm Thermal restart inhibit Motor start current Istart Motor stop current Istop Stall Withstand delay 1 ts1 Stall Withstand delay 2 ts2 CB fail delay 1 CB fail delay 2 P/F alarm I HA P/F alarm delay t HA P/F trip I HS P/F trip delay t HS
E/F alarm I EA OverCurrent/U E/F alarm delay t EA nder Current Menu E/F trip I EF E/F trip delay t EF E/F inhibit I EI U/C alarm I UA U/C alarm delay t UA U/C trip I UC U/C trip delay t UC Phase Unbalance Type Phase Difference Setting NPS Setting Unbalance time multiplier Unbalance min Op.time Max. No. of Starts Max. starts period Start inhibit delay Min. time between starts Temperature Input Type
RHO-3
Phase Unbalance Protection Menu Number of Start Protection Menu
Temp input fail protection Temp input 1 alarm setting
Temp input 1 trip setting Temp input 1 gating
0.50 to 2.00xIn step 0.05 0.0 to 10.0 step 0.1 0.5 to 100.0 mins step 0.5 0.50 to 1.50 xTh step 0.05 1 to 100x Th step 1 5 to 100% step 5 50 to 100% step 1 0.5 to 1.0 x I teta step 0.05 20 to 100% step 1 1.5 to 4.0 x I teta step 0.1 0.05 to 0.20 x I teta step 0.05 1 to 250 sec step 1 sec 1 to 250 sec step 1 sec 1 to 20 sec step 0.01 sec 1 to 20 sec step 0.01 0.5 to 20xIn step 0.1xIn 0.0 to 1.0 sec step 0.01 1.0 to 30.0 sec step 0.1 0.5 to 20xIn step 0.1 0.0 to 1.0 sec step 0.01 1.0 to 30.0 sec step 0.1 0.005 to 1.000 x In step 0.005 0.0 to 1.0 sec step 0.01 1.0 to 30.0 sec step 0.1 0.005 to 1.000 x In step 0.005 0.0 to 1.0 sec step 0.01 1.0 to 30.0 sec step 0.1 4.0 to 10.0xIn step 0.1 0.10 to 1.50xIn step 0.05 0.2 to 30.0 sec step 0.1 0.10 to 1.50xIn step 0.05 0.2 to 30.0 sec step 0.1 Phase Difference,NPS,OFF 0.10 to 0.40xI teta step 0.01 0.10 to 0.40xI teta step 0.01 0.025 to 2.000 step 0.025 0.1 to 2.0secs step 0.1 1 to 20 step 1 1 to 60 mins step 1 1 to 60 mins step 1 1 to 60 mins step 1 RTD (100 ohm Pt),RTD (100 ohm Ni) RTD (120 ohm Ni),RTD (10 ohm Cu) RTD (other),Thermistor (NTC) Thermistor (PTC), None ON,OFF OFF, 0-250 Deg Cel step 1 (1) or 100- 350 ohm step 1 (2) or 100- 1000 ohm step 10,110030000 ohm step 100 (3) As Above None, Temp Input-1,.. Temp Input-8
1.05xIn 3 10.0 mins 1.00xTh 10xTh OFF OFF OFF 50% 3.0xI teta 0.10x I teta OFF OFF OFF OFF OFF 0.00 sec 10xIn 0.00sec OFF 0.00sec 0.1xIn 0.00sec OFF OFF 0.2sec OFF 0.00sec OFF 0.10x I teta 0.10x I teta 1 1.0sec OFF 15mins 15mins OFF None OFF
0.72 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
0.2 0.1 6 OFF OFF NPS 0.2 0.2 0.75 1 4 60 15 OFF RTD (100 Ohm
0.2 0.1 6 OFF OFF
0.2 0.1 6 OFF OFF
0.2 0.1 6 OFF OFF
NPS NPS NPS 0.2 0.2 0.2 0.2 0.2 0.2 0.75 0.75 0.75 1 1 1 4 4 4 60 60 60 15 15 15 OFF OFF OFF RTD (100 Ohm RTD (100 Ohm RTD (100 Ohm
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
Annexure 2_Motor settings in HT MCC
Page 1 of 8
RELAY SETTING FOR :- GCP HT MCC
ANNEXURE-2
250KW Relay Type
250KW
Protection
Setting Parameter
Range
Default Setting
No.1 SGP Cooling No.1 SGP Pump-1 Cooling Pump-3 CT Ratio- 40/1 FLC- 27.5 Amps CT Ratio- 40/1 FLC- 27.5 Amps
250KW 250KW No.1 SGP No.1 SGP Water Clarified Water Clarified Water No.1 SGP Water No.1 SGP Clarified Water Clarified Water Water Supply Supply Pump-1 Supply Pump-3 Supply Pump-1 Cooling Pump-2 Supply Pump-2 Supply Pump-4 Supply Pump-3 Pump-2 CT Ratio- 40/1 CT Ratio- 40/1 CT Ratio- 40/1 CT Ratio- 40/1 CT Ratio- 40/1 CT Ratio- 40/1 CT Ratio- 40/1 CT Ratio- 40/1 FLC- 27.5 Amps FLC- 27.5 Amps FLC- 27.5 Amps FLC- 27.5 Amps FLC- 27.5 Amps FLC- 27.5 Amps FLC- 27.5 Amps FLC- 27.5 Amps
250KW
250KW
Recommended Setting 250KW 230KW
250KW
250KW
Temperature Temp Input n alarm setting Protection Menu
Temp input n trip setting Temp input n gating Temp Input 8 alarm setting
Temp Input 8 trip setting Temp Input 8 gating
OFF, 0-250 Deg Cel step 1 (1) or 100- 350 ohm step 1 (2) or 100- 1000 ohm step 10,110030000 ohm step 100 (3) As Above None, Temp Input-1,.. Temp Input-8 OFF, 0-250 Deg Cel step 1 (1) or 100- 350 ohm step 1 (2) or 100- 1000 ohm step 10,110030000 ohm step 100 (3) As Above None, Temp Input-1,.. Temp Input-8
120 OFF 120 120 120 120 120 120 120 120 120
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
120 OFF
120
120
120
120
120
120
120
120
120
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
Note: 1. IDMTL Overcurrent protection (51)is kept OFF as the motor protection is done by Thermal Overload Protection 2. Shot circuit Protection (50/ 50N) is disabled as Fuses will protect the SC
Page 2 of 8
RELAY SETTING FOR :- MCR HT MCC Recommended Setting 2380KW 2380KW No.1 Cast House No.2 Cast House ESP ESP Fan Fan CT Ratio- 300/1 A CT Ratio- 300/1 A FLC - 250 A FLC - 250 A 0.88 0 18 1 3 78% 90% OFF 50% 3 0.1 OFF OFF OFF OFF OFF 0.88 0 12 1 3 83% 90% OFF 50% 3 0.1 OFF OFF OFF OFF OFF
ANNEXURE-2
Relay Type
Protection
Setting Parameter
Range
Default Setting
1570 KW Stove Combustion Fan-2 CT Ratio- 200/1 A FLC - 161.5 A 0.85 0 18 1 3 78% 90% OFF 50% 3 0.1 OFF OFF OFF OFF OFF
1570 KW Stove Combustion Fan-1 CT Ratio- 200/1 A FLC - 161.5 A 0.85 0 12 1 3 83% 90% OFF 50% 3 0.1 OFF OFF OFF OFF OFF
Thermal Setting ( I teta) NPS Weighting Factor (K) Heating Constant (Th) Starting Constant (Ts) Cooling Constant (Tc) Hot/Cold Ratio Thermal Capacity alarm Load Increase alarm Thermal restart inhibit Motor start current Istart Motor stop current Istop Stall Withstand delay 1 ts1 Stall Withstand delay 2 ts2 CB fail delay 1 CB fail delay 2 P/F alarm I HA P/F alarm delay t HA P/F trip I HS P/F trip delay t HS E/F alarm I EA
OverCurrent/U E/F alarm delay t EA nder Current Menu E/F trip I EF E/F trip delay t EF E/F inhibit I EI U/C alarm I UA U/C alarm delay t UA U/C trip I UC U/C trip delay t UC Phase Unbalance Type Phase Difference Setting NPS Setting Unbalance time multiplier Unbalance min Op.time Max. No. of Starts Max. starts period Start inhibit delay Min. time between starts
RHO-3
0.50 to 2.00xIn step 0.05 0.0 to 10.0 step 0.1 0.5 to 100.0 mins step 0.5 0.50 to 1.50 xTh step 0.05 1 to 100x Th step 1 5 to 100% step 5 50 to 100% step 1 0.5 to 1.0 x I teta step 0.05 20 to 100% step 1 1.5 to 4.0 x I teta step 0.1 0.05 to 0.20 x I teta step 0.05 1 to 250 sec step 1 sec 1 to 250 sec step 1 sec 1 to 20 sec step 0.01 sec 1 to 20 sec step 0.01 0.5 to 20xIn step 0.1xIn 0.0 to 1.0 sec step 0.01 1.0 to 30.0 sec step 0.1 0.5 to 20xIn step 0.1 0.0 to 1.0 sec step 0.01 1.0 to 30.0 sec step 0.1 0.005 to 1.000 x In step 0.005 0.0 to 1.0 sec step 0.01 1.0 to 30.0 sec step 0.1 0.005 to 1.000 x In step 0.005 0.0 to 1.0 sec step 0.01 1.0 to 30.0 sec step 0.1 4.0 to 10.0xIn step 0.1 0.10 to 1.50xIn step 0.05 0.2 to 30.0 sec step 0.1 0.10 to 1.50xIn step 0.05 0.2 to 30.0 sec step 0.1 Phase Difference,NPS,OFF 0.10 to 0.40xI teta step 0.01 0.10 to 0.40xI teta step 0.01 0.025 to 2.000 step 0.025 0.1 to 2.0secs step 0.1 1 to 20 step 1 1 to 60 mins step 1 1 to 60 mins step 1 1 to 60 mins step 1
1.05xIn 3 10.0 mins 1.00xTh 10xTh OFF OFF OFF 50% 3.0xI teta 0.10x I teta OFF OFF OFF OFF OFF 0.00 sec 10xIn 0.00sec OFF 0.00sec 0.1xIn 0.00sec OFF OFF 0.2sec OFF 0.00sec OFF 0.10x I teta 0.10x I teta 1 1.0sec OFF 15mins 15mins OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
0.2 0.1 6 OFF OFF NPS 0.2 0.2 0.75 1 3 60 20 OFF
0.2 0.1 6 OFF OFF NPS 0.2 0.2 0.75 1 3 60 20 OFF
0.2 0.1 6 OFF OFF NPS 0.2 0.2 0.75 1 3 60 20 OFF
0.2 0.1 6 OFF OFF NPS 0.2 0.2 0.75 1 3 60 20 OFF
Page 3 of 8
RELAY SETTING FOR :- MCR HT MCC Recommended Setting 2380KW 2380KW No.1 Cast House No.2 Cast House ESP ESP Fan Fan CT Ratio- 300/1 A CT Ratio- 300/1 A FLC - 250 A FLC - 250 A RTD (100 Ohm Pt) RTD (100 Ohm Pt)
ANNEXURE-2
Relay Type
Protection
Setting Parameter
Range
Default Setting
1570 KW Stove Combustion Fan-2 CT Ratio- 200/1 A FLC - 161.5 A RTD (100 Ohm Pt)
1570 KW Stove Combustion Fan-1 CT Ratio- 200/1 A FLC - 161.5 A RTD (100 Ohm Pt)
Temperature Input Type
Temp input 1 trip setting Temp input 1 gating Temperature Temp Input n alarm setting Protection Menu
RTD (100 ohm Pt),RTD (100 ohm Ni) RTD (120 ohm Ni),RTD (10 ohm Cu) RTD (other),Thermistor (NTC) Thermistor (PTC), None ON,OFF OFF, 0-250 Deg Cel step 1 (1) or 100- 350 ohm step 1 (2) or 100- 1000 ohm step 10,110030000 ohm step 100 (3) As Above None, Temp Input-1,.. Temp Input-8 OFF, 0-250 Deg Cel step 1 (1) or 100- 350 ohm step 1 (2) or 100- 1000 ohm step 10,110030000 ohm step 100 (3) As Above None, Temp Input-1,.. Temp Input-8 OFF, 0-250 Deg Cel step 1 (1) or 100- 350 ohm step 1 (2) or 100- 1000 ohm step 10,110030000 ohm step 100 (3) As Above None, Temp Input-1,.. Temp Input-8
None OFF OFF ON 120 OFF ON 120 OFF ON 120 OFF ON 120
OFF
OFF None
OFF None
OFF None
OFF None
OFF None
120 OFF
120
120
120
OFF None
OFF None
OFF None
OFF None
OFF None
120 OFF
120
120
120
OFF None
OFF None
OFF None
OFF None
OFF None
Page 4 of 8
RELAY SETTING FOR :- PHS HT MCC
ANNEXURE-2
Recommended Setting 440 KW Setting Range Default Setting 350 KW 350 KW 500 KW 500 KW 200 KW 260 KW 260 KW No.2 SGP Cooling Pump-3 CT Ratio- 40/1 A FLC - 27.5 A 0.72 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF 260 KW No.2 SGP Cooling Pump-1 CT Ratio- 40/1 A FLC - 27.5 A 0.72 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF 790 KW 790 KW 790 KW 790 KW
Tuyere Circulation Tuyere Circulation Tuyere Circulation Stave Circulation Pump-1 (HP Ckt) Pump-3 (LP Ckt) Pump-1 (LP Ckt) Pump-3 CT Ratio- 100/1 A CT Ratio- 50/1 A FLC - 44.5A FLC - 34 A CT Ratio- 50/1 A FLC - 34 A 0.71 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF CT Ratio- 75/1 A FLC - 48.6 A 0.68 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF
Stave Circulation Soft Water Return No.2 SGP Water Pump-1 Pump-2 Supply Pump-1 CT Ratio- 75/1 A FLC - 48.6 A 0.68 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF CT Ratio- 30/1 A FLC - 24 A 0.84 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF CT Ratio- 40/1 A FLC - 27.5 A 0.72 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF
ICW Supply Pump- ICW Supply PumpICW Supply Pump4 3 ICW Supply Pump-1 2 CT Ratio-100/1 A FLC - 80 A 0.84 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF CT Ratio-100/1 A FLC - 80 A 0.84 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF CT Ratio-100/1 A FLC - 80 A 0.84 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF CT Ratio-100/1 A FLC - 80 A 0.84 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF
RHO-3
0.50 to 2.00xIn step 0.05 0.0 to 10.0 step 0.1 0.5 to 100.0 mins step 0.5 0.50 to 1.50 xTh step 0.05 1 to 100x Th step 1 5 to 100% step 5 50 to 100% step 1 0.5 to 1.0 x I teta step 0.05 20 to 100% step 1 1.5 to 4.0 x I teta step 0.1 0.05 to 0.20 x I teta step 0.05 1 to 250 sec step 1 sec 1 to 250 sec step 1 sec 1 to 20 sec step 0.01 sec 1 to 20 sec step 0.01 0.5 to 20xIn step 0.1xIn 0.0 to 1.0 sec step 0.01 1.0 to 30.0 sec step 0.1 0.5 to 20xIn step 0.1 0.0 to 1.0 sec step 0.01 1.0 to 30.0 sec step 0.1 0.005 to 1.000 x In step 0.005 0.0 to 1.0 sec step 0.01 1.0 to 30.0 sec step 0.1 0.005 to 1.000 x In step 0.005 0.0 to 1.0 sec step 0.01 1.0 to 30.0 sec step 0.1 4.0 to 10.0xIn step 0.1 0.10 to 1.50xIn step 0.05 0.2 to 30.0 sec step 0.1 0.10 to 1.50xIn step 0.05 0.2 to 30.0 sec step 0.1 Phase Difference,NPS,OFF 0.10 to 0.40xI teta step 0.01 0.10 to 0.40xI teta step 0.01 0.025 to 2.000 step 0.025 0.1 to 2.0secs step 0.1 1 to 20 step 1 1 to 60 mins step 1 1 to 60 mins step 1 1 to 60 mins step 1 RTD (100 ohm Pt),RTD (100 ohm Ni) RTD (120 ohm Ni),RTD (10 ohm Cu) RTD (other),Thermistor (NTC) Thermistor (PTC), None ON,OFF OFF, 0-250 Deg Cel step 1 (1) or 100- 350 ohm step 1 (2) or 100- 1000 ohm step 10,110030000 ohm step 100 (3) As Above None, Temp Input-1,.. Temp Input-8 OFF, 0-250 Deg Cel step 1 (1) or 100- 350 ohm step 1 (2) or 100- 1000 ohm step 10,110030000 ohm step 100 (3) As Above None, Temp Input-1,.. Temp Input-8 OFF, 0-250 Deg Cel step 1 (1) or 100- 350 ohm step 1 (2) or 100- 1000 ohm step 10,110030000 ohm step 100 (3) As Above None, Temp Input-1,.. Temp Input-8
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
0.2 0.1 6 OFF OFF
0.2 0.1 6 OFF OFF
0.2 0.1 6 OFF OFF
0.2 0.1 6 OFF OFF
0.2 0.1 6 OFF OFF
0.2 0.1 6 OFF OFF
0.2 0.1 6 OFF OFF
0.2 0.1 6 OFF OFF
0.2 0.1 6 OFF OFF
0.2 0.1 6 OFF OFF
0.2 0.1 6 OFF OFF
0.2 0.1 6 OFF OFF
0.2 0.1 6 OFF OFF
NPS NPS NPS NPS NPS NPS NPS NPS NPS NPS NPS NPS NPS 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 0.75 1 1 1 1 1 1 1 1 1 1 1 1 1 4 4 4 4 4 4 4 4 4 4 4 4 4 60 60 60 60 60 60 60 60 60 60 60 60 60 15 15 15 15 15 15 15 15 15 15 15 15 15 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF RTD (100 Ohm Pt) RTD (100 Ohm Pt) RTD (100 Ohm Pt) RTD (100 Ohm Pt) RTD (100 Ohm Pt) RTD (100 Ohm Pt) RTD (100 Ohm Pt) RTD (100 Ohm Pt) RTD (100 Ohm Pt) RTD (100 Ohm Pt) RTD (100 Ohm Pt) RTD (100 Ohm Pt) RTD (100 Ohm Pt)
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
120 OFF
120
120
120
120
120
120
120
120
120
120
120
120
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
120 OFF
120
120
120
120
120
120
120
120
120
120
120
120
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
Page 5 of 8
RELAY SETTING FOR :- PHS HT MCC
ANNEXURE-2
790 KW Setting Range Default Setting
260 KW
260 KW No.2 SGP Water Supply Pump-2 CT Ratio- 40/1 A FLC - 27.5 A 0.72 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF
260 KW No.2 SGP Water Supply Pump-3 CT Ratio- 40/1 A FLC - 27.5 A 0.72 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF
200 KW
500 KW
500 KW Stave Circulation Pump-4 CT Ratio- 75/1 A FLC - 48.6 A 0.68 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF
350 KW
350 KW
440 KW
ICW Supply Pump- No.2 SGP Cooling 5 Pump-2 CT Ratio-100/1 A CT Ratio- 40/1 A FLC - 80 A FLC - 27.5 A
Soft Water Return Stave Circulation Pump-1 Pump-2 CT Ratio- 30/1 A FLC - 24 A 0.84 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF CT Ratio- 75/1 A FLC - 48.6 A 0.68 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF
Tuyere Circulation Tuyere Circulation Tuyere Circulation Pump-2 (LP Ckt) Pump-4 (LP Ckt) Pump-2 (HP Ckt) CT Ratio- 50/1 A FLC - 34 A 0.71 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF CT Ratio- 50/1 A FLC - 34 A 0.71 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF CT Ratio- 100/1 A FLC - 44.5A 0.47 0 6 1 3 80% 90% OFF 66% 6 0.1 6 OFF OFF OFF OFF
RHO-3
0.50 to 2.00xIn step 0.05 0.0 to 10.0 step 0.1 0.5 to 100.0 mins step 0.5 0.50 to 1.50 xTh step 0.05 1 to 100x Th step 1 5 to 100% step 5 50 to 100% step 1 0.5 to 1.0 x I teta step 0.05 20 to 100% step 1 1.5 to 4.0 x I teta step 0.1 0.05 to 0.20 x I teta step 0.05 1 to 250 sec step 1 sec 1 to 250 sec step 1 sec 1 to 20 sec step 0.01 sec 1 to 20 sec step 0.01 0.5 to 20xIn step 0.1xIn 0.0 to 1.0 sec step 0.01 1.0 to 30.0 sec step 0.1 0.5 to 20xIn step 0.1 0.0 to 1.0 sec step 0.01 1.0 to 30.0 sec step 0.1 0.005 to 1.000 x In step 0.005 0.0 to 1.0 sec step 0.01 1.0 to 30.0 sec step 0.1 0.005 to 1.000 x In step 0.005 0.0 to 1.0 sec step 0.01 1.0 to 30.0 sec step 0.1 4.0 to 10.0xIn step 0.1 0.10 to 1.50xIn step 0.05 0.2 to 30.0 sec step 0.1 0.10 to 1.50xIn step 0.05 0.2 to 30.0 sec step 0.1 Phase Difference,NPS,OFF 0.10 to 0.40xI teta step 0.01 0.10 to 0.40xI teta step 0.01 0.025 to 2.000 step 0.025 0.1 to 2.0secs step 0.1 1 to 20 step 1 1 to 60 mins step 1 1 to 60 mins step 1 1 to 60 mins step 1 RTD (100 ohm Pt),RTD (100 ohm Ni) RTD (120 ohm Ni),RTD (10 ohm Cu) RTD (other),Thermistor (NTC) Thermistor (PTC), None ON,OFF OFF, 0-250 Deg Cel step 1 (1) or 100- 350 ohm step 1 (2) or 100- 1000 ohm step 10,110030000 ohm step 100 (3) As Above None, Temp Input-1,.. Temp Input-8 OFF, 0-250 Deg Cel step 1 (1) or 100- 350 ohm step 1 (2) or 100- 1000 ohm step 10,110030000 ohm step 100 (3) As Above None, Temp Input-1,.. Temp Input-8 OFF, 0-250 Deg Cel step 1 (1) or 100- 350 ohm step 1 (2) or 100- 1000 ohm step 10,110030000 ohm step 100 (3) As Above None, Temp Input-1,.. Temp Input-8
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
OFF
0.2 0.1 6 OFF OFF
0.2 0.1 6 OFF OFF
0.2 0.1 6 OFF OFF
0.2 0.1 6 OFF OFF
0.2 0.1 6 OFF OFF
0.2 0.1 6 OFF OFF NPS 0.2 0.2 0.75 1 4 60 15 OFF RTD (100 Ohm Pt)
0.2 0.1 6 OFF OFF
0.2 0.1 6 OFF OFF
0.2 0.1 6 OFF OFF
0.2 0.1 6 OFF OFF
NPS NPS 0.2 0.2 0.2 0.2 0.75 0.75 1 1 4 4 60 60 15 15 OFF OFF RTD (100 Ohm Pt) RTD (100 Ohm Pt)
NPS NPS NPS 0.2 0.2 0.2 0.2 0.2 0.2 0.75 0.75 0.75 1 1 1 4 4 4 60 60 60 15 15 15 OFF OFF OFF RTD (100 Ohm Pt) RTD (100 Ohm Pt) RTD (100 Ohm Pt)
NPS NPS NPS NPS 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.2 0.75 0.75 0.75 0.75 1 1 1 1 4 4 4 4 60 60 60 60 15 15 15 15 OFF OFF OFF OFF RTD (100 Ohm Pt) RTD (100 Ohm Pt) RTD (100 Ohm Pt) RTD (100 Ohm Pt)
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF ON 120
OFF
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
120 OFF
120
120
120
120
120
120
120
120
120
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
120 OFF
120
120
120
120
120
120
120
120
120
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
OFF None
Page 6 of 8
RELAY SETTING FOR MOTOR FEEDERS AT:- THS HT MCC
ANNEXURE-2
Relay Type
Protection
Setting Parameter
Range
Default Setting
Recommended Setting 2380 KW STOCK HOUSE ESP FAN CT Ratio- 300/1 A FLC - 250 A 0.88 0 12 1 3 83% 90% OFF 50% 3 0.1 OFF OFF OFF OFF OFF
E/F alarm I EA OverCurrent/U E/F alarm delay t EA nder Current Menu E/F trip I EF E/F trip delay t EF E/F inhibit I EI U/C alarm I UA U/C alarm delay t UA U/C trip I UC U/C trip delay t UC Phase Unbalance Type Phase Difference Setting NPS Setting Unbalance time multiplier Unbalance min Op.time
RHO-3
Phase Unbalance Protection Menu
0.50 to 2.00xIn step 0.05 0.0 to 10.0 step 0.1 0.5 to 100.0 mins step 0.5 0.50 to 1.50 xTh step 0.05 1 to 100x Th step 1 5 to 100% step 5 50 to 100% step 1 0.5 to 1.0 x I teta step 0.05 20 to 100% step 1 1.5 to 4.0 x I teta step 0.1 0.05 to 0.20 x I teta step 0.05 1 to 250 sec step 1 sec 1 to 250 sec step 1 sec 1 to 20 sec step 0.01 sec 1 to 20 sec step 0.01 0.5 to 20xIn step 0.1xIn 0.0 to 1.0 sec step 0.01 1.0 to 30.0 sec step 0.1 0.5 to 20xIn step 0.1 0.0 to 1.0 sec step 0.01 1.0 to 30.0 sec step 0.1 0.005 to 1.000 x In step 0.005 0.0 to 1.0 sec step 0.01 1.0 to 30.0 sec step 0.1 0.005 to 1.000 x In step 0.005 0.0 to 1.0 sec step 0.01 1.0 to 30.0 sec step 0.1 4.0 to 10.0xIn step 0.1 0.10 to 1.50xIn step 0.05 0.2 to 30.0 sec step 0.1 0.10 to 1.50xIn step 0.05 0.2 to 30.0 sec step 0.1 Phase Difference,NPS,OFF 0.10 to 0.40xI teta step 0.01 0.10 to 0.40xI teta step 0.01 0.025 to 2.000 step 0.025 0.1 to 2.0secs step 0.1
1.05xIn 3 10.0 mins 1.00xTh 10xTh OFF OFF OFF 50% 3.0xI teta 0.10x I teta OFF OFF OFF OFF OFF 0.00 sec 10xIn 0.00sec OFF 0.00sec 0.1xIn 0.00sec OFF OFF 0.2sec OFF 0.00sec OFF 0.10x I teta 0.10x I teta 1 1.0sec
OFF
OFF
0.2 0.1 6 OFF OFF NPS 0.2 0.2 0.75 1
Page 7 of 8
RELAY SETTING FOR MOTOR FEEDERS AT:- THS HT MCC
ANNEXURE-2
Relay Type
Protection
Setting Parameter
Range
Default Setting
Recommended Setting 2380 KW STOCK HOUSE ESP FAN CT Ratio- 300/1 A FLC - 250 A 3 60 20 OFF RTD (100 Ohm Pt)
Number of Start Protection Menu
Max. No. of Starts Max. starts period Start inhibit delay Min. time between starts Temperature Input Type
1 to 20 step 1 1 to 60 mins step 1 1 to 60 mins step 1 1 to 60 mins step 1 RTD (100 ohm Pt),RTD (100 ohm Ni) RTD (120 ohm Ni),RTD (10 ohm Cu) RTD (other),Thermistor (NTC) Thermistor (PTC), None ON,OFF OFF, 0-250 Deg Cel step 1 (1) or 100- 350 ohm step 1 (2) or 100- 1000 ohm step 10,110030000 ohm step 100 (3) As Above None, Temp Input-1,.. Temp Input-8 OFF, 0-250 Deg Cel step 1 (1) or 100- 350 ohm step 1 (2) or 100- 1000 ohm step 10,110030000 ohm step 100 (3) As Above None, Temp Input-1,.. Temp Input-8 OFF, 0-250 Deg Cel step 1 (1) or 100- 350 ohm step 1 (2) or 100- 1000 ohm step 10,110030000 ohm step 100 (3) As Above None, Temp Input-1,.. Temp Input-8
OFF 15mins 15mins OFF None OFF
OFF ON 120
OFF
OFF None
OFF None
120 OFF
OFF None
OFF None
120 OFF
OFF None
OFF None
Page 8 of 8

Annexure 2 - Motor Settings in HT MCC

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RELAY SETTING FOR :- GCP HT MCC

250KW Relay Type

Recommended Setting 250KW 230KW

Thermal Protection Menu

Phase Unbalance Protection Menu Number of Start Protection Menu

Temp input fail protection Temp input 1 alarm setting

Temp input 1 trip setting Temp input 1 gating

0.2 0.1 6 OFF OFF

0.2 0.1 6 OFF OFF

0.2 0.1 6 OFF OFF