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CMS
update: 22.07.2010
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CMS
Increased availability due to permanent online monitoring Planning of repair Cause analysis by documenting damage events Avoidance of unplanned production downtimes Condition-based maintenance to DIN 31051 "Fundamentals of maintenance"
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Generator/network coupling
Winding damage Rotor asymmetries, bar break Overheating
Rotor
Fatigue, crack formation Blade adjustment error Damages (e.g. via lightning strike)
Bearings, shafts
Wear, defects of bearing shells and rolling elements Fatigue, crack formation in shafts
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Damages
Main alarm
Normal range - OK
Pre-alarm
Operation cycle
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competitors
YES partially NO
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FFT Fast Fourier Transformation) Process conditions: e.g. performance and rotational speed
ifm electronic gmbh update: 22.07.2010
update: 22.07.2010
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PLC
Binary and analogue alarm signals Analogue load signal Further input signals
Binary and analogue alarm signals Analogue load signal Analogue speed signal
Temperature sensor Vibration sensors VSAxxx Inductive sensor for speed monitoring
ifm electronic gmbh update: 22.07.2010
Router / switch
Information on processor performance To sample one value via OPC at a sampling rate of 1 sec takes 1 MHz processing power. Example: 2.4 GHz = 2400 values. ifm electronic gmbh update: 22.07.2010
Information on OPC server: The number of VSE units depends on the number of transmitted variables and the bandwidth of the network. page 16
Condition monitoring in wind parks via VSE recorder software. Detailed in-depth analysis as FFT or envelope curve FFT spectrum.
Router / switch
Information on VSE recorder: Software for triggered recording of FFT spectrum in form of a file when alarm is exceeded. ifm electronic gmbh update: 22.07.2010
Possibility to save automatically when triggered by: status signal time signal analogue input signal page 17
Technical overview
Signal evaluation already in the system Online vibration diagnostics at an excellent price / performance ratio Decentralised monitoring of plant and equipment integrated into the machine. Different designs: Compact field devices (type VK / VE) or control cabinet modules (type VSE) Internal trend recording of all monitored diagnosis values (type VE / VSE) Both process quantities (e.g. load and rotational speed, temperature and pressure, etc.) can be monitored with regard to whether the actual value is above or below the limit value and can be saved in the history memory. Digital and analogue alarm outputs Gateway function for additional process signals Standard data interface (OPC) for integration into higher-level systems (type VSE)
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Design parameters Machine vibrations in general Internal trending Diagnosis Network compatible
VK x x x
Product series VE x x
VSE
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"Economy" CMS: Condition Monitoring System for generator + gearbox + rotor bearing "Premium" CMS: Condition Monitoring System for generator + gearbox + rotor bearing Rotor blade monitoring via vibration diagnosis Diagnosis of pumps and motors in the periphery
update: 22.07.2010
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"Economy" Condition Monitoring System for generator + gearbox + rotor bearing under 1000 *
Characteristic data:
online diagnosis + alarm message + trend recording under 1000 * consisting of 4 vibration sensors VSA001 and 1 diagnostic electronics VSE002 1) monitoring bearing, converter 2) monitoring bearing, rotor 3) monitoring bearing, rotor shaft (end of gearbox) 4) monitoring rotor bearing 9) speed input (pulse, 4-20 mA) 10) load input (pulse, 4-20 mA) 11) alarm output (2 to 10 alarm outputs) 12) data interface TCP/IP
Diagnostic data: ISO RMS, bearing state (BPFO, BPFI, BSF), cage frequency (FTF), a_peak, a_rms
* referred to price list Germany 2009
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Changes in the condition of the rotor blades caused by cracks and ice formation are detected via the changes in vibration and can be directly evaluated by the diagnostic electronics.
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In a wind turbine there are often motors and pumps in the periphery which have to be monitored regarding damage to rolling element bearings, unbalance and cavitation. efector octavis provides the user with an optimum plant availability by permanently monitoring these aggregates. Furthermore alignment errors can be detected and meshing can be monitored.
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Increasing the availability of machines and plants Reducing maintenance costs Quality assurance
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Evaluation systems, power supplies and switching amplifiers Bus system AS-Interface Identification systems
RF-identification systems, optical identification systems