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HB 40.

22001

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The Australian Refrigeration and Air-conditioning Code of Good Practice


Part 2: Reduction of Emissions of Fluorocarbon in Residential Air-conditioning Applications

Attention: This Code does not address the use of hydrocarbon or ammonia refrigerants.

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COPYRIGHT The copyright of this document is owned by the Australian Fluorocarbon Council. However, the document may be freely copied and reproduced in part or full for inclusion in technical manuals or similar.

HB 40.22001

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The Australian Refrigeration and Air-conditioning Code of Good Practice


Part 2: Reduction of Emissions of Fluorocarbon in Residential Air-conditioning Applications

Attention: This Code does not address the use of hydrocarbon or ammonia refrigerants.

ISBN 0 7337 4171 1

CONTENTS
1 2 3 FOREWORD ACKNOWLEDGMENTS SCOPE AND DEFINITIONS 3.1 SCOPE 3.2 DEFINITIONS 4 5 6 7
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1 2 4 4 4 7 8 9 10 12 13 14 15 16 18 19

TRAINING OF PERSONNEL ADVICE TO USERS INSTALLATION SERVICING CLEANING AND FLUSHING A CONTAMINATED SYSTEM RETROFITTING LABELLING RECOVERY AND RE-USE OF REFRIGERANTS HANDLING AND STORAGE OF REFRIGERANTS DISPOSAL OF REFRIGERANTS ALTERNATIVE REFRIGERANTS

8 9 10 11 12 13 14

APPENDICES 1 2 3 DEALING WITH THE RECOVERY OF FLUOROCARBONS MIXED WITH OTHER REFRIGERANTS FLUOROCARBON REFRIGERANTS FLUOROCARBON REFRIGERANTS 20 22 24

1 FOREWORD
Two issues have emerged in the last decade, which have focused the worlds attention on the atmosphere. These are the depletion of the stratospheric ozone layer and the enhanced greenhouse effect (leading to global warming). Both effects are exacerbated by the avoidable emissions of the refrigerants used in residential air-conditioning. The objective of this Code of Good Practice is to assist in the reduction of emissions into the atmosphere of substances that deplete the ozone layer or contribute to global warming. This Code recognises the important role the Australian residential airconditioning industry can have in helping achieve the objectives of the Montreal Protocol on Substances that Deplete the Ozone Layer, by reducing emissions of ozone-depleting substances. This Code also recognises the potential environmental effects on global warming, both directly through emissions of refrigerants and indirectly through inefficient use of energy. This Code should be adopted by relevant trade associations, education institutions and the industry in general, and should be supported by Commonwealth and State governments. It is not exhaustive, but covers a wide range of applications related to residential air-conditioning. To this end, this Code should be used with other Standards and codes of practice already in existence. This Code has been revised to cover the use of chlorofluorocarbons (CFCs), hydrochlorofluorocarbons (HCFCs) and hydrofluorocarbons (HFCs). The use of hydrocarbons (HCs) in residential air-conditioning equipment will need to be considered separately following the revision of Australian Standard AS 16771998 Parts 1 & 2. Compliance with this Code of Good Practice by those who install and service residential air-conditioners using ozone-depleting substances is a recommendation of the ANZECC Revised Strategy for Ozone Protection in Australia 1994, and a requirement of ozone protection legislation in most Australian States and Territories. Observance of this Code can assist organisations meet commitments made under Greenhouse 21C Challenge, help achieve the targets of the Australian Greenhouse Response Strategy and also assist in achieving the objectives of the United Nations Framework Convention on Climate Change.

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COPYRIGHT

2 ACKNOWLEDGMENTS
The first edition of this Code of Good Practice was published in 1990 under the sponsorship of the Association of Fluorocarbon Consumers and Manufacturers (AFCAM) now the Australian Fluorocarbon Council. Because of an increase in the installation, service and commissioning of residential air-conditioning systems, there was a need to develop a Code of Practice that would meet the rapid changes in the development of new refrigerants and technologies within the residential air-conditioning industry. This revision of the Code is sponsored by the Australian Fluorocarbon Council. Draft copies of the Code were distributed for industry comment and the Committee considered all submissions.
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Acknowledgment is also made of the following documents: ARI 580 (2000), Air Conditioning and Refrigeration Institute, Performance of Non-Condensable Gas Purge Equipment for Use with Low Pressure Centrifugal Liquid Chillers ARI 700 (1999), Air Conditioning and Refrigeration Institute, Standard for Fluorocarbon Refrigerants ARI 740 (1998), Air Conditioning and Refrigeration Institute, Standard for Refrigerant Recovery/Recycling Equipment Australian Standards AS 12101997 and amendments, Unfired pressure vessels AS 16771998 and amendments, Parts 1 & 2, Refrigerating systems AS/NZS 3823.1.1:1998 and amendments Performance of household electrical appliancesRoom air-conditioners, Non-ducted air-conditioners and heat pumpsTesting and rating for performance AS 1861.21991 and amendments. Air-conditioning unitsMethods of assessing and rating performanceRefrigerated package air-conditioners AS 2030.11999 and amendmentsCylinders for compressed gases other than acetylene AS 29921987 and amendments, Labelling of compressed gas cylinders AS/NZS 3350.2.40:1997 and amendments Safety of household and similar electrical appliancesParticular requirementsElectrical heat pumps, airconditioners and dehumidifiers AS 43321995 and amendments, The storage and handling of gases in cylinders

COPYRIGHT

AS 4211.31996 and amendments, Gas recovery or combined recovery and recycling equipment, Part 3: Fluorocarbon refrigerants from commercial/domestic refrigeration and air-conditioning systems AS 44841997 and amendments, Industrial, medical and refrigerant compressed gas cylinder identification Australian Dangerous Goods Code (Australian Code for the Transport of Dangerous Goods by Road and Rail). Sixth Edition AIRAH (1998), Australian Institute of Refrigeration, Air Conditioning and Heating, Refrigerant selection guide Australian and New Zealand Environment Conservation Council (ANZECC) Report No. 30. Revised Strategy for Ozone Protection in Australia, 1994
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Commonwealth of Australia National Greenhouse Response, National Greenhouse Strategy 1998 Commonwealth Department of Environment, Sport and Territories 1995, Greenhouse 21C Challenge

COPYRIGHT

3 SCOPE AND DEFINITIONS


3.1 SCOPE
This Code is intended to cover air-conditioning systems primarily designed for domestic use, and has been developed with the intention of reducing emissions into the atmosphere of refrigerants listed in Appendix 2, or any other fluorocarbon refrigerant. Commercial and industrial refrigeration, domestic refrigeration and motor vehicle air-conditioning systems are the subject of separate Codes. Design and manufacture of residential air-conditioners is not covered by this Code. Refer to Australian Standards AS/NZS 3823.1.1:1998 and AS 1861.21991. Environmental benefits and cost savings from reduced refrigerant losses and reduced servicing can be expected from the application of this Code, including the use of alternative refrigerants.

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3.2 DEFINITIONS
For the purpose of this Code the following definitions apply: 3.2.1 Accreditation Means that the individual holds relevant State or Territory authorisation or accreditation to work with controlled refrigerants or articles. Alternative refrigerant Any standard refrigerant or refrigerant blend that does not contain any substance listed in Appendix 2 under CFCs/HCFCs, which can be used as a replacement refrigerant in existing systems or in new systems, provided it complies with the equipment manufacturers specifications. Azeotrope A mixture of two or more refrigerants, which when mixed in precise proportions behave as a single refrigerant. Blend A proprietary combination of two or more refrigerants, which form a single refrigerant with specified thermodynamic properties. Container A portable storage vessel used for the storage and transport of refrigerant liquid and refrigerant vapour. It encompasses terms such as drum, bottle, vessels, cylinder and similar, so as to distinguish its use solely for refrigerant. Contaminated refrigerant and similar A refrigerant containing oil, acid, non-condensables and/or moisture, and/or other foreign substances. This could include mixed refrigerants (cocktails) that are not a manufactured product.

3.2.2

3.2.3 3.2.4

3.2.5

3.2.6

COPYRIGHT

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HB 40.2-2001, The Australian Refrigeration and Air-conditioning Code of Good Practice Reduction of emissions of fluorocarbons in residential air-conditioning applications

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