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\.
thermostats
RM 6 T, RM 20 T, RM 6 8, RML 6 8, RM 20 8
to DIN 12 879
From Series P 02
0/~/91 E
Y I\cr 0031
(AlIOA ORR \'JOBSfR GMBH & CO KG Posttilch 1251, 0.97912 Lauda.KonlqShOlen
-1
Contents
Page
1.
2
4
Technical data
3. 4.
Basic construction
7
9
10
6.
11 12
12
14 15
10.
Maintenance
Enclosures
Accessories
Circuit
diagram
LAUOA DR R \\(}BSER
GMBH & CO KG
9. 8. 7. 5. 2.
-2
Brief operating instructions Even if these brief instructions are sufficient for you, be sure to read the information below, in particular section 4 "Safety system and remarks". For safe operation of the units it is necessary to read these instroctions carefully.
1.2 Check thermostat and accessories durIng unpacking for possible transport damage
and, if necessary, notify carrier or post office.
Connect the tubing at the pump nipples. Remove the plastic screw from the pressure nipple of the pump. Withoutsupplied. circulation: tubi ng external With extec.nal circulation: link toQether the pump nipples with the silicone -
Check the supply voltage against the data on the rating label. Connect the cable
to the supply.
.7
Operation without
refrigeration
unit (temperature
above 30C)
unit (temperature
I
I
When starting the refrigeration unit after a longer period of stillstand it could take up to 30 minutes until the rated cooling capacity is available depending on the ambient temperature and model.
.8
Select the required temperature. At B-unlts the set point is Indicated by pressing rn .Select the desired temperature by turning the knob ,.\1', .Loose the fixing device first.
Posttach
1251,0.6970
Lau<2a-Konlgshofen
-3
.9
Overtemperature cutout to be adjusted at rotary switch [JJ point. If the red fault lamp lights up, press the -rotary switch
~ "reset".
with
.10 When operating with an external system ensure that the level inside the thermostat does not drop too moch when the external system is being filled the bath liquid. 1.11 When the bath liquid has reached the set point the yellow indicating lamp "heating" ~ begins to flash. Check the operating temperature on the reference thermometer (T) or digital display (B) and readjust the setpoint if necessary.
1.12 Safety
The thermostat is a Class I W unit. It must only be operated with non-inflammable liquids (see also Section 5). 1.13 Important Note
Parts of the bath cover may heat up to more than 60C at higher operating temperatures! Pump outflow and return are at the operating temperature.
lAUOA
DR R v.QBSER
GMBH & CO KG
-4
RM 6 T
RM 20 T
RM 6 B
RM- 6 B
RM20B
-20...100
-20...100
-30...100
-20...100
analogJe/O.J
digital setting with 10 turn-potentiometer and rumerlc Ind(catl~ dI~ay resolution O.loC,
PTC/P
PTC/PID 0,1
')
Temperature control (at -10C) Heater capacIty Cooling capacity, effe~lve with Ethanol at 20C ambient temperature 20C DoC -20C -30C Safety class according to DIN 12879 Flow rate Discharge pressure Pump connectors Filling volume Bath opening (WxD) Depth of bath Usable liquid ~pth Height to l4>per edge of bath Dverall dimensions (WxDxH) Weight, net Power supply Total power consumption Interference Ref. No. Refrigerant
Ref. No. Refrigerant
(!-C)
(kW) (kW)
0,1
0,01
0,02
0,01
0.25 0.1
0.2
0.2
0.05
1 W (adjusta~e)
0.15
0.25
0.2 0.1
(1/mln) (bar)
0.15
(I)
4...6
\50 x \)0 \60 \40 400 200x)50x550
28 Hz)
14...20
)00 x )50
160
140
450
)50x540x600
)4
1.9
suppression R 22
R 134a
1.9
LCK
143
free of CFC
2.
:
Cryothermostats
Comp.act low temperature thermostats
AM 6 T. AM 20 T
-5-
Kontrolleuchte "Storung"
Lampe Pilot lamp temoin "Fault" "Perturbation"
Temperatureinstellung
Kontrolleuchte "Heizung" Lampe temoin "Chauffage" Pilot lamp "Heater" Temperature adjustment
Pumpenstutzen
Pump nozzles
0 bertemperature inste IIung und Taster 'Entsperren' Ajustage de surtemperature et touche 'Rearmemenr Overtemperature adjustement and push button 'Reser
Key.Cooling.
AM 20 T
RM6T
(Baddeckel Zt]t1ehor auf Wunsch) (Couvercle de bain accessoire en option) (Bath cover optional accessory)
LAUOA DR R \'.QBSER GMBH & CO KG
Pos1fach1251.0-6970 Lauda-Kbmgshofen
.Compact
CompaCl-Kallclhcrmoslate Cryothermostats
low temperature
AM 6 8, AML 6 8, AM 20 8
thermostats
LCD-Dis~lay
Kontrolleuchte "Heizung" Lampe temoin 'Chauffage"Pilot lamp "Heater' Taster "Sollwerl' Touche 'Valeur de consigne'Push botton 'Setpoinl' Kontrolleuchte "StOrung' Lampe temoin 'Perturbation' Pilot lamp "Faull' Obertemperature in stellung und Taster 'Entsperren' Ajustage de surtemperatureet touche 'Rearmement' Overtemperature adjustement and push button "Reset' Arretierung-Arretage Locking device
'-
Temperatureinstellung -Ajustage de temperature Temperature adjustment Pumpenstutzen Tubulures de pompe Pump no2zles Netzschalter Interrupteur general Mains switch
" ""
'"
'-
/
/'
/'
/""-..
/'
/'
""
'"
AM 20 8
(Baddockcl Zubeh6r auf Wunsch) (Couvercle dC} bain accessolre en option) (Bath cover optional accessory)
RM6B RML6B
" '"
~ ./
LAUOA ORR
\\OBSER
Posltach 1251,0.6970 Lauaa.Konogshofen 1el 1093431 ~3-0 1. 689523. Fax (09343\ 5032;
-7
Basic construction
Series RM:
range of from -20...+ 100C and a bath capacity
have a temperature
an enlarged temperature
of 6 litres.
pump with jets for circulation of the bath medium and for circulation to closed external systems. The pumps are driven by a split pole motor with traversing shaft, bearingless within the The pressure nipple of the pump can be closed without damage to the pump.
Performance diagram
230V, 50Hz
11min
3.3
T-units have a P-Controller and a setpoint potentiometer having an analogue temperature setting. The bath temperature (actual temperature) Is indicated by the reference thermometer (glass). B-units have a PID Controller, temperature setting Is done by la-turn potentiometer. During setting the set point is digitally indicated. Actual bath temperature is indicated on the liquid cristal display (LCD). At both types T and B the heating capacity is electronically controlled by a zero voltage packed swi tching triac. We use a tubular heater with a heating capacity of 1,5 kW a"ld a max. surface capacity of approx. 7 W/cm2.
LAOOA DR R \'.ORSER GMBH 8. CO KG Posttacn 1251.0-6970 Lauda-Konlgsnolen Tel 109343) 503-0. Tx 689523. Fax (09343)
50322~
3.
thermostats
RM 6 T, RM 20 T, RM 6 B, RML 6 B, RM 20 8
-8
Schema Kallekreislauf
Schema circuit
de refrigeration
I Diagram
refrigerating
circu\t
l A\JDA OR n ~BSE:R
r~sttach 1251,0.6910
GMBH 80CO KG
Lauda-KOnIQshoien
-9
Cooling
diagram
~
water-glycol 1:1 ( ab to -25'C)
time =
of disorsm x 1,7
3.5
Safety
devices
The units are equipped with an adjustable temperature limiter avoiding the dry run of the heater. The pump motor is equipped with a temperature protector, which avoids an overtemperature of the motor winding. 80th functions will switch off heater, pump and cooling machine on all poles. Also the temperature indication is switched off. The red fault lamp lights. Safety devices and warning
12879 for laboratory thermostats entitled: "Liquid Thermostats. General and Safety Requirements" lays down the safety devices required and divides thermostats into different safety classes. Why can it be danqerous to operate a thermostat! 1. Thermostats are fitted with heaters which provide the necessary heating energy for the thermostatic liquid If the temperature control fails, or if the liquid level is too low, the heater may reach a temperature which in combination with inflammable thermostatic liquids can cause a fire in the laboratory.
2. When using the thermostat with external circulation, failure of the tubing can cause discharge of hot liquid and endanger persons and material.
4.
-10
whether non-inflammable or inflammable thermostatic liquids are used; whether the thermostat is operated under supervision or unsupervised.
The units Series RM- T and RM-B as described in these Operating Instructions are to Class 1 W. They are suitable only for
0
non-inflammable bath liquids, i.e. preferably water; for operation close to zero the non-inflammable water/ethylene glycol mixture can be used (see Section 5).
Important Note Even with Class I W units the user is only protected against hazards from excess temperature and low level. Further hazards may arise from the type of product being thermostated, e.g. a shift abQve or below certain temperature levels or breaking of the container followed 'by reaction with the thermostatic liquid etc. It is impossible to provide protection against all possible cases and they remain largely within the decision and responsibility of the user.
4.2
Warning At overtemperature of the heater caused by run dry the heater, pump and cooling machine are switched off by the temperature limiter on ell poles. Attention, the heater surface may reach temperatures up to +250C (especially if the thermostat runs completely dry) ! Parts of the bath cover may heat up to more than 60C at higher operating temperatures. Pump outflow and return reach the operating temperature.
5.
Bath liquids and tubing According to Section 4, only non-inflammable liquids can be used
The operating ranges of the bath liquids and tubing represent general data which may be limited by the operating temperature range of the unit. Bath liquids Operating range 5 to 90DC Use deionized water. Make up evaporation losses at higher temperatures. Losses may be reduced by using suitable bath covers (see Accessories).
LAUDA DR A W)BSE.R GMBH & CO t<G Posllach 1251 D.6~70 Lauda-Konoqshofen TCltO9343)503-0,Tx689523,FaxiO9343)
5032~
5.
Temperatures close to zero and below: Water/ethylene glycol mixture, preferably Glycoshell P 300, in ratio 1:1.
-30 to 100C 110C 4 mm2fsec
When working for extended periods at higher temperatures the proportion of water drops slowly. The mixture then approaches the properties of pure glycol and therefore becomes inflammable (flashpoint 128C). The mixture ratio m15t therefore be checked from time to time, e.g. against the original mixture, or with a hydrometer.
8 mm into dia.. With foam rubber insulation External dia. approx. 30 mm, Application range -60...l00DC Use as for minsulated silicone tubing. Silicone tubing (per metre) 4 mm internal dia. Application range up to 100 DC. For water and water/glycol mixtures. Secure tubing with clips to prevent it slipping off. Unpacking, assembly and setting up Cat.No. RKJ 041
6.1 Goods are packed carefully to prevent transport damage. If the unit should arrive
damaged the carrier inspected. Standard accessory
Reference thermometer ET 032: -30...100C (RM 6 T, RM 20 T only) Bath cover (RM 6 only) HOQ 069 I m Silicone tubing 8 mm Int. diem. insulated
Operating Instructions
Posltacn1251.0-6970 Lauoa-Konl9snoten
Tx 689523.
6.
thermostats
RM 6 T, RM 20 T, RM 6 S, RML 6 S, RM 20 S
-12
6.2
Assembly and setting up The units are set up to suit the application. Ensure that the ventilation openings to the refrigeration unit are not obstructed. If ro external circulation is required the pump connectors mL5t be linked together with the silicone tubing supplied. First the yellow cap mL5t be removed; it is only intented to prevent the thermostat contents being pumped out unintentionally and is not suitable as a permament closure. Outflow tube always at the front, return tube or suction tube at the back.
7.
Connection of external systems For operetion above 10C use uninsulated perbunan tubing (Cat. No. RKJ a II)j operation below lOC the insulated silicone tubing (Cat. No. LZS 001) is for
recommended.
The tubino is connected to the standard pump nipples. Pressure nipple always at the fro~,- return nipple at the back. If necessary use reducer fittings. An adequate. flow rate is required to ensure reliable thermostatting of the external a~aratus. Where the flow cross-section is severely restricted there may be a temperature drop between bath and external system due to the low flow rate. In that case the bath temperature has to be suitably increased. With external systems placed higher than the thermostat, entry of air in the thermostatic circuit while the pump is stopped may cause the external volume to drain resulting in flooding of the thermostatic bath! Always ensure maximum flow in the external circulation (connectors, tubing, external system). This produces a larger flow rate and therefore improves thermostating. Secure the tubing with clips to prevent it slipping off.
8.
Starting
up
Before starting up allow the unit to stand for at least half an hour in its rormal operation posi tion so that any oil which may have run out of the compressor during transport can flow back. Filling Fill the unit with decalcified water or water-gylcol mixture according to Section 5. The capacity is indicated in Section 2 (Table of Data). Generally the thermostats should never be filled higher than 2 cm below the cover. While the thermostat is in use the heeter and the evaporator coil of the refrioerator mlEt always be covered with liquid! When it is connected up to en
external system, check during starting up that the liquid level in the thermostat does not drop too low due to filling up the external system. If necessary, top up with liquid untiI the correct level is reached.
I AUOA ! 'RA \.,1"\051 Ii (jl.iBH & r;Q ".G ""511;11;1\ 1/~1 ~')~;O L,luda-Kuf"'ISnolen r.,1 ,Oq3~jl :,lJ30'" "!!~S23. f'i}A ,0934:11 5032
8.
-13
The bathes RM 20 can be covered with a flat bath cover (see Accessories) or with a gable cover even when there is qlassware- or other items in the bath. This is advisable especially at temperatures.
8.2
Connect the unit only to a grounded socket. Check the details (Xl the rating label against the suppl y vol tage.
8.3 Ensure that the pump connectors are linked together when there is m external
system.
Operation witoout refrigeration unit (temperatures above 30C)
If the red fault lamp lights up, see Section 9.2. At B-series the digital display indicates the actual bath temperature. The yellow lamp "heating" ~ in on continuously. When the set bath temperature has been reached, the yellow lamp "heating" begins to flash. If the operating temperature is below the actual temperature, the yellow lamp "heating" only begins to flash after temperature is cooled down to set value. Check on the reference thermometer (T-models) resp. digital display (B-models) that the bath temperature agrees with the selected setpoint. If ~cessary adjust
the setpoint.
8.5
Operation.!!'!!!!.
refrigeration
(green)
unit (temperature
I (ON)
below 30C
up
Mains switch
Switch "cooling"
(yellow)
The thermostat is switched off with the mains switch (green) The switch "cooling" can remain on.
8.6
Select the required temperature setpoint at the temperature knob. At 8-types press key rn, the set value now is indicated on the display. The set value is adjusted at a la-turn precision-potentiometer ,'11', .The rotary knob includes a locking device by which an unintentional modification of the set value is avoided. Unlocking to left upper side, after adjustment of the set value lock to right lower side. The units work up to an ambient temperature of max. +40(. Depending on the load of the cooling machine it is possible that the compressor is switched off, especially at ambient temperatures above +35(. Furthermore a high ambient temperature leads to a decreased cooling capacity! When starting the refrigeration unit after a longer period of stillstand it couid take up to 30 minutes until the rated cooling capacity is available depending on the ambient temperature and model.
8.7
lAUoA
OR R WOBSER
Posllach1251.0-6970 lauda-Konlgsholen
8.4.
Tc1109343)
503-0. Tx 669523.
thermostats
RM 6 T, RM 20 T, RM 6 B, RML 6 B, RM 20 B
-14-
If any of the above faults occur, the safety system comes into operation. A built-in temperature probe measures the surface temperature of the heater and switches off the thermostat if a. certain limiting temperature is exceeded. According to DIN 12879 this type of protection is called over- temperature ~~~~e;t~~~ Since the heater surface can reach very high temperatures up to 250 C especially when the thermostat rlJ1S completely dry, only water or a water/glycol mixture may be used in the thermostat; otherwise it is impossible to prevent a fire under all circumstances despite the use of a safety system.
9.2
Operation of the safety circuit switches off the thermostat on all poles (heater, pump and cooling machine) and the red fault lamp "Fault" lights up. The thermostat can only be restarted after
1.
the temperature probe of the heater has cooled down to below the ajdusted switch-off tempereture
the fault has been corrected circuit, burst tubing) and (li uid level too low control
3.
This ensures that the thermostat cannot start up again automatically, for example through a reduction in the temperature which could suggest that the fault has
I ,.lJU,\ r".
H ~\OnSI-_I.
", ",II,'l " 1.:'~)11',,"'n l,luOa-~O",(1SnQlen :", ,O"343J5()J.(J fA ,.H'J!:;'3, F;,. ,093.131 5032
2. 9.
-15
9.4
In case of overload or blocking of the pump motor the complete Lnit is switched off and again automatically. starting the red fault lamp lights up. After motor has cooled down, -unit is
10. Maintenance
LAUDA thermostats operate largely without maintenance. Contaminated bath liquid should be drained out through the drain cock and replaced with fresh liquid If the unit operates under dusty conditions we recommend that the refrigerator condenser is cleaned every 4 to 6 months. This is done best with compressed air or nitrogen which is blown into the ventilation openings for a few minutes. If necessary unscrew the front ventilation grill. Clean the units with a cloth, wetted with water rod some drops of tensids (Washing-up liquid). No water must enter the control part. The main fuses at the back side are accessible from outside. If me fuse acts, the green lamp in the mains switch will be off. Insert only fuses as indicated (T 12,5 A, size 6,3 x 32). Safety remarks in case of repair Before repair or cleaning is be done, pullout the mains plug. Repairs at the control part and the lower part of the unit should only be executed by an electrician. Note for the electrican: mains supply circui t ! Repair and Disposal The refrigerating circuit of units type RM up to serial number R59 999 as well as all units type RML are charged with partly halogenated Chlorofluorocarbon R 22. Units type RM beginning with serial number R 61 are charged with the non-polluting Fluorocarbon R 134a. Repair and disposal must only be executed by a qualified refrigeration engineer. All indication and control circuits are on unprotected
Telephone: 09343/503-0
Telex: 689 523 lauwo d
Telefax: 09343/503-222
I .\uDA DH n WOBSE H G~"BH 1'. CO 1'.(;, I ',;'.IIitLh 1;:~I.l'~;Y12 lauua-Ko",Qsnuten rf!1 ,093-1JI ~()J-O. Tf 689523. FiJj( ,0931\1)
5032
thermostat RM-Series
ET ET ET
030
031
032
Reference thermometer
holder
HKF 036
Stainless steel racks for RM 20 for test tubes, centrifuge tubes etc. Bath RM 20, max. 4 racks
RD 13 RD 18/1
RD 18/2 RD 30
10 to 14 to 14 to 24 to
UG UG UG UG
066 067
068
069
LCZ 009
Rising platform to be mounted subsequently. The bath RM 20 can be fitted with max. 2 platforms Bench area 250 x 160 mm, height continuously adjustable Gable cover stainless steel, for RM 20 Stainless steel racks for RM 6
RF 18/1
LCZ 012
LCZ all
RF 18/2
80 mm immersion 10 mm immersion
UG 074 UG 075
RKJ all
!Ki] 018
I AlIDA DH H WOnSl,H
KG
'0 l'"Joa-,",on'\lsnOlen
Test tubes
160 mm
20 test tubes
160 x 16/17 mm
UE
UE 022
I ,\UOA DR R \'-QUSI
5032;
.GEr'-ii...cI,.;"~
~L
;I"t"'lo..;jl
of parts
Circuit
diagram
Blatt
Bezeichnung Designation Designation Leiterplatte "Reaeluna/Anzeiae" Printed circuit board i'Controi/Indicatian" Circuit imprime "Regulateur/ A ffichage" PTC TemperaturfGhler
PTC Temperature probe PTC Sonde de temperature
Ersatzteilbestell-Nr.
Order .No. for spares No. Ref. pieces detachee UL
us 050
Heizkorper
Heater Corps de chauffe
kW
EH
F il
;.1
Ubertemperaturbegrenzer Overtemperature limiter Limiteur de surtemperature Klixon Pumpe Klixon Pump Klixon Pompe Pumpenmotor Pump motor Moteur de pompe
Potentiometer Sollwert Setpoint potentiometer
10 kOhm
ETS 024
:1
EM
UD
Potentiometre
Netzschalter, Schalter Kaltemaschine Mains switch, Switch Cooling unit lnterrupteur secteur, Commutateur Groupe frigorifique
x ~ I x
NetzanschluB/Netzkabel
Mains connection/Mains cable Branchement secteur/Cable de secteur
EKN 003
Ii'"
I,ot
If
...\ l'
..'
II
Circulators
E 2
2 3
4
5
6
7
8 9
10
12 1;
14
15
16
17
18 19 20
21
22
23
24
25
26
27 28
29
30
31
32 33 34
35
36
37 38
39
40 41
42
Printed circuit "Mains Power Supply" Triac Push button, set point Indicator light Transistor clamp Bulb cover yellow Bulb cover red Rotary knob, set point Potentiometer Push button Main power switch PTC probe 1 emperaturE' lirnitE'r I-ieater Spring for overtemperature, big Spring clip for circulating nozzle Impeller Split pin Gasket under control head C lip for pump housing Spring for overtemperature, small Mains power cord with plug Motor U-shaped cover Bridge plate Pump connector cpl. Rubber grommet for plate Stainless steel vessel with evaporator cpl. Grill Black plastic tray Grill Rubber butt Rubber but t cpl. Grl!l Black plastic tray Bath cover Bridge plate Pump connector cpl. Stainless steel vessel wi th ev;:)po~ator cpl. Rotary knob for drain Drain cock cpl. a-Rina for drain Rubber grommE't for drain
27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27 27
81 66 81 81 81 81 81 81 81 81 81 81 66 81 66 63 81 63 81 63 66 81 63 81 81 81 81 81 69 81 69 81 81 69 81 81 81 81 81 66 66 66 81
102-7 270-6 106-0 108-6 110-8 112-4 114-1 116-7 118-3 120-5 123-0 124-8 170-0 126-4 162-9 602-1 130-2 608-0 132-9 607':'1 161-1 136-1 600-4 138-8 082-9 097-7 056-0 084-5 462-4 086-1 461-6 088-8 090-0 460-8 092-6 094-2 099-3 098-5 096-9 483-1 480-6 482-2 066-7
Dear Dealer: Effective May 2, 1994, the list price of the following Lauda Refrigerating Circulator models will be reduced:
Cat. No.
Current Price
New Price
$2,880.00 3,725.00
$2,395.00 3,250.00
In order to allow you time to clear your current stock and replace it with lower-cost inventory, these new lower prices will be applied to your orders effective March 28, 1994.
Sincerely,