([lJ

Client: Project: Plant: Unit:

Sp. No.

4985-DS-1704

DUTY SPECIFICATION FOR HOT OIL SYSTEM PACKAGE UNIT

Pr MAM Ch FHR Ap ~S Date: 06/01/2012 Sheet 1 of 5 Rev. A

Oil & Gas Development Company Limited UCH-II Development Project UCH-II Gas Processing Plant Hot Oil Package Unit (Unit-980)

PFD No. 4985-B-1525 P&ID No. 4985-PB-2207 (5 sheets) No. Req. Job No. 1 14-4985

1.0

GENERAL A packaged Hot Oil Unit is required with maximum skid mounted construction. The package shall be complete with Expansion tank, Circulation Pumps, Hot oil Heaters, sump tank, makeup pump, interconnecting piping, instrumentation and controlling, cable works, etc. Initial fill of hot oil is also under the scope of the supplier. Construction of Hot Oil storage tank and civil construction for sump vessel pit are not included in supplier Scope. However, supplier to provide general arrangement and detail fabrication /construction drawings for the pit and the storage tank.

2.0

SYSTEM DESCRIPTION & PROCESS REOUIREMENTS The hot oil system aims to provide the hot oil to two (02) types of users at different temperatures i.e. Low temperature users (supply @ 300F) and high temperature users (Supply @ 475 of). The Hot oil system integrates with the Waste Heat recovery system supplied by the others. There shall be three (03) hot oil heater (two operating one standby) in normal operation. If the Waste Heat recovery system unit is shutdown or not working properly then third heater also comes in operation in order to meet the total heat duty of the system not working The temperature requirements of two different types of users can be met by a bypass arrangement along with a temperature control valve across the hot oil heaters. The heater shall be designed in such a way that they can meet the temperature requirements of high temperature users and also the calorific heat (duty) of low temperature users. The desired temperature (i.e 300 OF)for Low temperature users shall be achieved by mixing the bypassed hot oil with high temperature hot oil. The detailed control scheme of hot oil system is depicted in the P&IDs attached with the tender document. Bidder to review the scheme and gurantee the performance accordingly.

2.1

PROCESS DESIGN DATA Hot oil system shall be designed to supply the hot oil to Amine unit (Low Temperature) and TEG dehydration unit (High Temperature) at following conditions: Supply temperature To Low Temperature User (LT) Supply Pressure To Low Temperature User (LT) Return temperature from Low Temperature User (LT) Supply temperature to High Temperature User (HT) Supply Pressure to High Temperature User (HT) Return temperature from High Temperature User (HTU) Hot Oil Pressure required for WHRS unit inlet Hot Oil Heater Package 3 numbers of fuel gas fired hot oil Heaters shall be provided complete with all necessary instrumentation and controlling, Burner management system and necessary shutdown systems. As a minimum, protection against high furnace outlet temperature shall be provided along with all instrumentation & controls shown on the attached P&IDs. Burners shall be provided with adequate redundancy. In normal operation LP fuel (sales gas) will be available as fuel gas. However, for startup, LP fuel (raw gas) will be available. Burner design shall be based on continuous & stable operation of heaters on both compositions. For fuel gas compositions and supply conditions refer to Site, Environment & Utility Design Data (doc no. 4985-A-1000); attached with tender documents. 300 OF 60 Psig (At b/L of package) 250 OF 475 OF 60 Psig (At b/L of package) 400 OF 90 Psig (At b/L of package)

r:@jl
Client: Project: Plant: Unit:

Sp. No.

4985-DS-1704 FS C 06/01/2012 2 of 5 Rev.

DUTY SPECIFICATION FOR HOT OIL SYSTEM PACKAGE UNIT

PFD No. P&ID No. No. Req. Job No.

Pr

MAM Ch FHR Ap

Date: Sheet

Oil & Gas Development Company Limited UCH-II Development Project UCH-II Gas Processing Plant Hot Oil Package Unit (Unit-980)

4985-B-1525 4985-PB-2207 1 14-4985 (5 sheets)

Heater design parameters shall be based on final design of the system. Following are the preliminary estimated values. Hot Oil Heater Packages Hot oil inlet temperature Hot oil outlet temperature Heater operating duty (Each) Heater design duty Hot Oil system duty (Reqd) Hot Oil flow rate (Total) Hot Oil flow Per Heater WHRS Duty Hot Oil Supply to WHRS Hot oil duty for LT Users Hot oil flow rate for LT Users Hot oil duty for HT Users Hot oil flow rate for HT Users Thermal efficiency Fuel gas consumption Hot oil inlet pressure Allowable pressure drop Design temperature Design pressure Tube material Unit TurnDown No. of burners per heater Heater Design Code (Normal) 3 heaters 250 of 475 of 100 MMBtu/hr VTA 255 MMBTU/hr 22500 GPM (Note-3) VTA 80 MMBTU/hr 1438.5 GPM (Max) 250 MMBTU/hr 22300 GPM (Note-3) 4 MMBTU/hr 200.4 GPM (Note-3) VTA VTA (For Both type of Fuel Gases) VTA 25 psi (VTC) 600 OF (VTC) 140 psig (Note-1) VTA 40% VTA API 560 (Note-3)

Circulation Pumps Tag No.:

Number required Discharge pressure Suction pressure Flow rate Rated flow rate NPSHA Type Casing material Impeller material Code 10 x 12.5% (VTC) (8 Operating, 2 Standby) VTA VTA 3000 usgpm (each pump) VTA usgpm (each pump) VTA Centrifugal Carbon Steel Stainless Steel API-61O (Note-2,4) (VTC)

@jJ
Client: Project: Plant: Unit:

Sp. No.

4985-DS-1704

DUTY SPECIFICATION FOR HOT OIL SYSTEM PACKAGE UNIT

Pr MAM Ch FHR Ap ~ Date: 06/01/2012 Sheet 3 of 5 Rev.

Oil & Gas Development Company Limited UCH-II Development Project UCH-II Gas Processing Plant Hot Oil Package Unit (Unit-980)

PFD No. 4985-B-1525 P&ID No. 4985-PB-2207 (5 sheets) No. Req. Job No. 1 14-4985

Makeup Pump Number required Suction Pressure Discharge Pressure Flow Rate Rated Flowrate casing Material Impeller Material Type Code Side Stream Filter Type Flow rate Design flow rate Outlet particle size Desiqn temperature Design pressure Material

1 x 100% VTA Psig VTA Psig 100 gpm (VTC) VTA gpm VTA VTA Rotary API 676 Cartridge 20% of Total Flow VTA 30 micron 600 OF 140 psig (Note-1) carbon Steel

Filter shall be provided with flow measurement, differential pressure indication and full bypass arrangement as shown in atached P&IDs Expansion Vessel Orientation Blanketing Diameter Length Desiqn temperature Design pressure Materials Insulation

Horizontal Yes - nitrogen blanketing VTA VTA 600 OF 100 psig carbon Steel yes

The following points shall be considered when sizing the expansion vessel l.It can accommodate the thermal expansion of the Hot oil heated from minimum to maximum temperature between the low level & high level set points

c@]J
Client: Project: Plant: Unit:

DUTY SPECIFICATION FOR HOT OIL SYSTEM PACKAGE UNIT

PFD No. No. Req. Job No.

4985-DS-1704 Sp. No. Pr MAM Ch FHR Ap~ 06/01/2012 Date: Sheet 4 of 5 Rev. C

Oil & Gas Development Company Limited UCH-II Development Project UCH-II Gas Processing Plant Hot Oil Package Unit (Unit-980)

4985-B-1525 1 14-4985

P&ID No. 4985-PB-2207 (5 sheets)

2. It shall be located at such height to maintain the required Net Positive Suction Head (NPSH) for the Circulation pumps even at low level set points. 3 It shall be sized on the quantity of the fluid in the circuit and expansion of the hot oil at maximum temperature. 4. The volume of the expansion vessel shall be minimum 30% of the system volume. Sumpyessel Orientation Diameter Length Design temperature Design pressure Materials Insulation The civil construction of the sump vessel is not included in the supplier scope however, supplier to provide the construction drawing of the pit. Storage Tank The Hot oil storage tank shall have sufficient capacity to hold the full volume of system, plus an additional 10% volume to accommodate make-up of losses. Code API 650 Horizontal VTA VTA 600 of 100 psig Carbon Steel

The construction of the storage tank is not included in the supplier scope. However, supplier to provide the data sheet with the bid documents and construction drawing at detail engineering stage Moreover, the instrumentation on storage tank as stipulated in the attached P&ID are included in the supplier scope of supply Hot Oil Strainers Type Quantity Flow rate Outlet particle size Design temperature Design pressure Material Bucket Type Stainer 2 x 100% Full Load VTA 600 OF VTA Carbon Steel

2 x 100% Bucket type strainers shall be considered at the return line of hot oil. The strainers shall be designed to cater full laod of the system.

'-'

2.2 HOT OIL PROPERTIES

Properties of Hot Oil Heat capacity 'Cp" (BTUlib OF) Viscosity .~. (Lbs.lft. hr)
Thermal Conductivity "K" (BTUlhr. OF) Specific Gravity

250F 300F 475

0.431 4.991 0.095 0.935 0.457 1.477 0.0918 0.915

0.54 1.48 0.08 0.86

Selection of hot oil shall be carried out based on the above mentioned properties. The hot oil of similar properties shall be selected by the supplier. Initial fill of hot oil and one spare fill shall be provided by the supplier. Also please provide the detail properties of selected hot oil with the bid documents.
VTA stands for Vendor to advice VTC stands for Vender to Confirm

C@l
Client: Project: Plant: Unit:

Sp. No.

4985-DS-1704

DUTY SPECIFICATION FOR HOT OIL SYSTEM PACKAGE UNIT

PFD No. No. Req. Job No.

Pr MAM Ch FHR Ap ~ Date: 06/01/2012 Sheet 5 of 5 Rev. C

Oil & Gas Development Company Limited UCH-II Development Project UCH-II Gas Processing Plant Hot Oil Package Unit (Unit-980)

4985-B-1525 _1_ 14-4985

P&ID No. 4985-PB-2207 (5 sheets)

3.0

SPECIFIC REQUIREMENTS
The Hot Oil System design shall be optimum in terms of minimizing: overall Power consumption, fuel gas consumption and capital cost. The supplier shall supply all necessary Process Flow Diagrams, P&ID's, complete Heat and Material Balance and data sheet for the System. The supplier shall also supply startup, Bidder to carry out the design calculation, hydraulics study of the whole unit and shall submit for client review & approval at detail engineering stage. For Ambient conditions and Utility Data, Refer to site, Environment & Utility Design Data Equipment shall be oriented on the skid to allow adequate clearance to facilitate maintenance. Adequate space shall be provided for access to and maintenance of package components without removing any major assembly. Piping/tubing shall provide proper flexibility and ease of accessibility for thorough cleaning and maintenance. Supplier shall consider imperial unit system for all documentations. The Hot oil System P&IDs reflects the minimum requirements of the Hot Oil system. Supplier to generate detail engineering P&ID showing all instrumentation, interlockings, Equipment, Hot oil Heater details, burner management system detail & all other items necessary for the safe & trouble free operation of the Hot Oil system. Supplier to provide all information advice by the bidder and all other relevant information with the bid documents. For Detail requirement for Hot oil system refer Doc# 4985-MRK-9952 Supplier to provide data sheets of all tagged equipments with the bid documents. The LP fuel gas supplied at the conditions mentioned in the Site, Environment and Utility Design Data (Doc. No. 4985-A-1000). Any pressure regulation required including the burner management system shall be under bidder scope of work.

3.1

3.2 3.3 3.4 3.5

3.6 3.7

3.8 3.9 3.10 3.11

3.12

Bidder to consider electrical heat tracing for hot oil pipes and electrical heating arrangements for the storage tank if the bidder foresee the freezing to hot oil during cold startup in winter.

Notes: 1- To be confirmed by supplier as per pump shut-off pressure 2- Including 20% flow through side stream filter 3- These hot oil flows correspondence to the hot oil properties mentioned in the section 2.2 of this document; However, supplier to confirm the hot oil flow based on the required duties and selected hot oil properties. 4- Considering operation of all 3 heaters i.e. total 300 MMBtu/hr duty.

'-