the optimization company

Finite Element Model Optimization Model

Initial Design Space Geometry

Topology Optimization

Design Process with ANSYS Workbench and TOSCA Structure

Smoothing and Generation of Validation File

Optimized Design Geometry

Validation Run

Shape Optimization

Solutions for topology, shape and bead optimization tasks

the optimization suite

TOSCA Structure
TOSCA Structure is a modular system for non-parametric structural optimization that enables topology, shape and bead optimization in combination with standard finite element solvers. The setup is very simple as no model parameterisation is necessary and existing solver input files can directly be used for optimization. TOSCA Structure is the right optimization tool to: Decrease development times by eliminating the number of trial and error cycles in the design process. Improve designs: higher stiffness, lower mass, stress reductions ITUtilize your ANSYS knowledge and IT- environment in conjunction with efficient optimization using TOSCA Structure.

TOSCA Structure modules:

Topology optimization - conceptual designing yielding lighter and stiffer structures. Shape optimization - minimizes the stresses or damage by automatically mesh smoothing and modifying the surface geometry.

Topology optimization of a lever (Images Courtesy of JCB)

Shape optimization of a connection rod (Images Courtesy of Ford Werke AG)

the optimization suite

TOSCA Structure modules:

Bead optimization improving the static and dynamic properties of shell structures. TOSCA ANSA environment the new graphical user interface of the TOSCA Structure application. Based upon the executable finite element input deck if the initial or design space model, all optimization settings are defined interactively.

Bead optimization of a muffler (Images Courtesy of Tenneco)

TOSCA ANSA environment

applications: TOSCA Structure for high level optimization applications

TOSCA Structure.advanced LIFE: - Shape optimization based on results of fatigue simulation. - Use of FEMFAT, Falancs, n-Code Fatigue, Femsite or user-fatigue Code. TOSCA Structure.advanced NONLINEAR: - Shape optimization of contact surfaces to yield a homogeneous contact stress - Shape and topology optimization using non-linear material behaviour - Shape and topology optimization based upon geometric non-linear analysis

Key Notes for optimization solutions with TOSCA Structure

Product development acceleration
Fewer design cycles Reduced number of prototypes and physical tests Savings in weight and material Increase of product durability Time-to-Market ensures important challenge advantages

High quality designs

- Higher stiffness, lower mass, stress reductions TOSCA Structure supports you to develop reliable and competitive products.

Seamless Integration
- Use your ANSYS knowledge and IT-environment. - Gain a high quality of calculated results - Save previous investments.

FEFE-DESIGN GmbH Haid-und-Neu-Str. Haid-und-Neu-Str. 7 76131 Karlsruhe Germany 67Fon: +49 721 964 67-0 67Fax: +49 721 964 67-290 info@femailto: info@fe-design.com www.fewww.fe-design.com

TOSCA Structure is a product of FE-DESIGN GmbH and is distributed wordlwide directly or through authorized distribution partners.