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In our country, Generators are available in the rating of 60, 100, 200 and 500 MW. Shortly, 660 and 800 MW units will also be available on the Indian bars. Protection schemes need not be same for 60 MW unit and 500 MW unit. In general, the table 3 shows the necessity pf protection schemes for various generators: In the modern generators, the alternator is connected to step-up transformer, called as Generator Transformer and Unit Auxiliary Transformers. For the purpose of protection philosophy, Generator, GT and UAT are taken as Unit and protection shall cover all types of faults in these equipment besides the back up protection for Bus Bars and Transmission lines.
Generator Name Plate details Type of Generator Earthing Generator Transformer name plate details UAT name plate details EHV Bus fault level CT and PT Ratios Relay name plate details Generator Time curves
Generator Name plate shall indicate the rating of the Generator, Vector group, Type of cooling systems, Time curves, reactances, Stator and Rotor resistance values. GT and UAT name plate shall indicate, the rating of the transformers, OLTC details, Mechanical protection details, Vector group, Cooling systems, etc,
2.3Generator grounding
To reduce the fault currents, Generator neutral shall be earthed through Many methods. As per IEEE Std 665-1995, Gener ator Grounding methods are as below: 2.3.1Generator grounding Some means of grounding the main generator neutral is normally applied to most generating station units. The purpose of grounding the neutral is threefold: to limit the fault current flow during phase- to- ground faults, to allow for application of protective relaying to detect these faults, and to limit the transient and temporary over voltages that may be caused by ground faults on the generator system. Eight methods of grounding are identified by IEEE Std C37.101-1993: a) High Resistance Grounded (Distribution-Transformer Grounded) b) High Resistance Grounded (Neutral-Resistor Grounded) c) Low Resistance Grounded (Neutral-Resistor Grounded) d) Low Inductance Grounded (Neutral-Reactor Grounded) e) Resonant Grounded (Ground Fault Neutralizer Grounded) f) High Resistance Grounding Transformer Grounded g) Medium Resistance Grounding Transformer Grounded h) Ungrounded. For each case, the unit arrangement(s) and the reason for using this method will be given. Advantages and disadvantages of each method are presented in IEEE Std C62.92-1987 provides means of estimating, by symmetrical component. impedance ratios, the transient and temporary over voltages that may occur on generator systems having various electrical characteristic classes. IEEE Std C62.92.2-1989 provides comprehensive guidance in the selection of generator neutral grounding device ratings with regard to over voltage performance and insulation exposure for most practical applications.
2.3.1.1 High resistance grounded (distribution-transformer grounded) This method is used on wye-wound unit connected generators and is illustrated in Figure 2. The main generator neutral is connected to ground through the primary of a single-phase transformer. A resistor is connected across the secondary of the transformer to provide a high-resistance neutral ground connection. The resistor and transformer are sized to produce an equivalent ground resistance numerically equal to or less than the total three- phase capacitive reactance to ground of the generator and other equipment connected to the generator bus. Most unit-connected generators are grounded in this manner. Using this type of grounding scheme, the fault current is typically limited to 5 10A.
2.3.1.2 High resistance grounded (neutral-resistor grounded) This functions equivalently to item a) in The resistor should be sized without the benefit of a transformer to withstand the fault currents. Dielectrically, the resistor should benefit of a transformer to withstand the fault currents Dielectrically, the resistor should meet the requirements of full phase- toground voltages or better.
2.3.1.3 Low resistance grounded (neutral-resistor grounded) This is used when the generator is directly connected to the system without a step-up transformer. It permits a higher level of fault current, which is generally several hundred amperes to about 150% of rated machine current. permits sufficient fault current to operate the differential relays for all machine faults except those near the machine neutral. This resistor should also meet dielectric requirements of full phase-to-ground voltages or better. 2.3.1.4 Low inductance grounded (neutral-reactor grounded) This method is used similarly to the low resistance grounded scheme.Generally this scheme permits significant phase-to-ground fault current for all faults except those near the scheme permits significant phase-to-ground fault current for all faults except those near the neutral. The reactor should also meet the dielectric requirements of full phase-to-ground voltage or better. 2.3.1.5 Resonant grounded (ground fault neutralizer grounded) This method can be used for the unit connected generator(s). The main purpose of this method is to minimize phase-to-ground fault currents to low values (values that will notsustain an arc). The approach to accomplish this is to select the reactor on the secondary side of the distribution transformer so that its reactance is equal to one-third of the zero-sequence capacitive reactance of the generator bus. 2.3.1.6 High resistance grounding transformer grounded This scheme is used for delta-wound generator(s) since no machine neutral exists. Thisprovides a generator system ground. A secondary resistor is applied to the groundingtransformer to limit phase-to-ground current as in item a) in The power dissipated in the effective resistance should be equal to or greater than the three-phase zero-sequence reactive volt-ampere loss in the zero-sequence capacitance of the generator system. 2.3.1.7 Medium resistance grounding transformer grounded This method is used in a manner similar to the previous method. In this case, however, the grounding resistance is chosen to provide adequate current for selective relaying purposes. 2.3.1.8 Ungrounded The ungrounded method is rarely used but provides lower fault current than the otherschemes. This method creates the possibility of
Standard Kva Rating Teminal Voltage Line Current Power Factor No Of Phases Frequency Rated speed H2 Pressure Type Rating Insulation class Exiter voltage Field current Serial No Date
: : : : : : : : : : : : : : : :
iec 60034 995000 Kva 24000 v 23936 A 85% 3 50 Hz 3000 Min-1 5.0 bar.g mbk Continuous F 650 v 6660 A 08hwv701 june,2011.
Operation of this relay needs checking of the Generator. Generator IR values may be satisfactory, but the winding resistances of each phase will give clarity of the Generator healthiness. Inter Turn protection with split phase protection is shown in fig 3.2
CTs used for this protection shall be same characteristic and these CTs should not be saturated for the fault currents. Operation of this protection needs thorough checking of Generator with necessary tests. For the CTs also saturation test shall also be performed if the Generator found healthy.
Fig:3.4 Stator Earth Fault Protection ( 95 % ) The distribution transformer ( NGT), 15.75 / 240 V is connected between Generator neutral and the earth and the secondary of the NGT is short circuited through a resistance in the neutral in the case of the fault. If the fault is very closure to the neutral, the voltage developed across the
NGT may not be sufficient to operated the Over Voltage relay andhence the protection is called as 95 % stator earth fault protection. If there is a fault in the balance 5% protection, the other protection shall clear the fault. To overcome the problem, another relay is provided to cover 100 % of the winding. Another relay is connected in parallel with the over voltage relay ( 64). This relay is a 3 rd harmonic U/V relay. It is evident that during running of the Generator, the 3rd harmonic voltages will present at the neutral of the machine and these 3 rd harmonic voltages will subside in the case of earth fault. Base on this principle, an under voltage relay is used in coordination with Voltage or current check units to prevent maloperation.In a 800 MW generator at Sdstps, this 3rd harmonic voltage measured is around 8.5V. It is better to track this voltage. Operation of this relay needs thorough checking of the Generator and its associated auxiliaries along with protection scheme checking. Measurement of Insulation resistance of the machine, bus ducts and bushings is essentially required before keeping the machine in to service.
Fig 3.5: Continuous and short-time unbalanced current capability of generators Type of Generator PermissibleI2 (percent)Salient Pole With connected amortisseur windings 10 With non-connected amortisseur windings 5 Cylindrical Rotor Indirectly cooled 10 Directly cooled to 960 MVA 8 961 to 1200 MVA 6 1201 to 1500 MVA 5 These values also express the negative-sequence current capability at reduced generator kVA capabilities. Unbalanced fault negative-sequence current capability is expressed in per unit of rated current and time in seconds. Type of Generator PermissibleI22 t Salient pole generator 40 Synchronous condenser 30 Cylindrical rotor generators Indirectly cooled 30 Directly cooled (0800 MVA) 10 Directly cooled (8011600 MVA) GEC make CTN relay is used for the protection at Sdstps. To match with the relay characteristic, ICT is used between CT circuit s and the relay.
Fig3.6 : Negative sequence Protection If negative sequence protection operated alarm appears on the Generator, immediately check for the currents in the outgoing EHV feeders in all the three phases.Any open jumper in any of the circuit has caused the relay operation and immediate action shall be initiated to isolate the faulty feeder. If no abnormality is noticed, check the three phase currents to the relay and check the relay healthiness by secondary injection.
Over voltage on the terminals of the Generator will damage the insulation of the Generator and its auxiliary equipment. Sustained Faults in the system. Malfunction of the Excitation systems leads to Generator Over Voltage protection. Over Voltage protection needs time delay to avert maloperation of the system in transient conditions. In modern protection philosophy, two stage protection is being used with one stage set for 110 % with 10 Sec and second stage set with 130 % and 0.5 Sec. However, manufacturer recommendations shall be taken in to the consideration for adopting the setting. In generals, Over voltages may be due to mal operation or non-operation of the AVR. Hence, the start of Over voltage function protection shall be given to Channel change over of the Excitation system. Operation of this protection needs thorough check up of the excitation system and the relay operation and it is better to check IR values of the machine before keeping in to service.
trip on Motoring protection ( 2 / 32 YA) With this protection, an alarm will be initiated that the Generator is Motoring. If the operator increase the steam input to the turbine, this protection resets. Otherwise, the protection operates and trips the Generator. Trip time depend on prime mover manufacturer recommendations.
Operation of these power relays with turbine trip reveals that the protection logics are satisfactory. Operation of Motoring protection when the turbine is in service, needs checking of prime mover logics, i.e., Governing mechanism, steam valve positions, etc.
From the above fig 3.8A, the under excitation conditions would resulting the machine to lie in 4th Quadrant. If a Offset Mho relay with characteristic is designed as for the Fig 3.8B, the operation of this relay indicates under excitation conditions. The Offset and Diameter of the circle depends on the machine parameters. Offset : of Synchronous reactance Diameter : Transient Reactance The protection logics shall be derived as follows: a) If the machine parameters lies in the relay characteristic for 2 Secs, the protection operates and lock out relay operates to trip the GCB. b) If the machine parameters lie in the relay characteristic and the terminal voltage is less than 80 %, the protection operates instantaneously and lock out relay operates to trip the GCB. Operation of this protection needs thorough check up of the excitation system and identify the reason for insufficient excitation. Check the protective relay and the logics.
value shall be set for the protection with sufficient delay in coordination with Transmission line protections. Operation of this protection needs thorough checking of transmission line protection. Generator & GT up to Switchyard also needs inspection. The impedance relays used in this protection shall be cross Polarised, i.e., R phase relay shall be connected R phase Currents with YB Voltages, Y phase relay shall be connected Y phase Currents with BR Voltages and B phase relay shall be connected B phase Currents with RY Voltages.
3.10 Generator First Rotor Earth Fault Protection ( 64F1): Generator Rotor is unearthed and the winding is powered form the excitation system. A rotor earth fault in the Field Breaker output to Rotor Winding portion does not harmful to the rotor as there is no other earth in the system. However, another earth in the system would result in heavy damage. Hence the first rotor earth fault shall be identified and shall be warned to operators through an alarm.
If the machine is having static excitation equipment with Slip rings and brush gear arrangement, the carbon from the brushes may form the continuity to the earth and cause to operate the alarm. In this case frequent dust blowing near brush gear will clear the rotor earth fault. If the alarm still persists, trip the machine at the earliest for thorough checking of the winding and its auxiliaries. This protection can be derived by two popular methods, i.e., Bridge Method and Capacitance measurement. The available VAEM relay setting : 1mA / 30 k Ohms.
The Bridge method of the Protection is as shown in fig. 3.9. Operation of this protection needs immediate attention. Operators shall arrange for: Air blowing near brush gear Physical Inspection of Excitation Cubicles Measurement of leakage current in the relay with split pin If the fault still persists, trip the machine at the earliest.
First Rotor Earth Fault Simulation : After overhaul of the unit, it is very much essential to simulate the earth fault and ensure the operation of the Earth Fault relay. Simulation shall also be done for BBC make IWX relay also available in AVR Cubicles. Ensure Brush gear is kept and the earth brush is also available. Ensure all the auxiliary supplies to VAEM relay and BBC make relay at AVR. At Barring gear, this simulation is preferred. Connect a decade resistance box between Slipring ( either +ve side or ve side) and the earth with the resistance value set around 40 kA in series with DC milli Ammeter in the range of 0 1 mA. Observe the current in the meter and if the current is showing as zero, it indicates that the earthing is not perfect. By reducing decade resistance value by 1 k ohm per each step, observe for the relay operation. At around 25 k Ohms, relay shall operate and record the value of resistance and current.If IWX relay is in service, still reduce the value to low value and observe for the relay operation.
Ensure trip link in closed position Auxiliary supply to the relay shall be available and the failure of this supply would lead to tripping of the machine. Second rotor earth fault protection is common to sdstps. at a time only one unit protection can be transferred to this relay. Generator shall not be continued to run for more than 24 hours with 1st rotor earth fault protection. The setting for the second rotor earth fault protection : 1 mA.
The relay is 5 A and the CT on Generator shall be 10000/5 A. The UAT currents shall be represented by 10000/ 5A and both the UAT currents shall be added and given to the relay. The third winding shall be connected to the GT HV side. The GT HV current for 247 MVA and for 220 kV, the Current shall be 0.8125 A with CT Ratio of 800 /1 A. As the GT is Delta / Star connected, CTs shall be connected in Star / Delta, i.e Delta on HV side. The ICT output shall give 2.886 A ( 5 / 3 Amps) and hence the ICT Ratio shall be 2.886 / 0.8125 = 3.5.
3.12 Other Miscellaneous Protection on Generator: Besides the above protection functions, some more protections also required to safeguard the machine. The protections and the settings for these functions are listed as below. The case has been taken as sdstps generators. a) Excitation Protection: Excitation equipment is having more logics and it has very important protections. Tripping of the excitation equipment needs Generator tripping otherwise machine will act as asynchronous mode. The sdstps Generators has Static Excitation System and the trippings are as given below . Trips : 1. Rotor Over Voltage 2. Channel-1 & Channel -2 Faulty and Manual Mode OFF / Faulty 3. Loss of three Converters 4. Fuse AVR Supply 5. AVR in Test 6. Excitation Over Current Instantaneous 7. Excitation Transformer O / C Stage-2 8. DC / DC Converter Failure 9. Manual Mode Switched OFF 10. Channel 3 in operation and Failed 11. Excitation Transformer Temp. Stage-2 12. RESET of PLC Processor 13. Ch-1 DC Short Circuit 14. Ch-2 DC Short Circuit 15. Ch-3 DC Short Circuit b) Stator Water Flow Emergency: The Sdstps generator is THW type. It requires DM water for cooling stator winding. Lesser flow of water results in to in efficient cooling of the stator winding and lead in to damage of the Winding. The stator water flow is being monitored and the value shall be more than 27 Cub. Met/ Hour and the purity of the water shall be more than 200 K Ohms-Cm. The following protections are provided for the Generator Stator Water Flow: Alarm 18 TPH Trip 13 TPH with time 60 Secs Trip initiates a timer 2/7A and after set time, relay initiates Lock out relay and thus the machine will trip.
Stator Water Purity: < 50 k Ohm-Cm Trip initiates a auxiliary relay 30 X and this relay initiates Lock out relay and thus the machine will trip. c) Damper Tank Emergency: Generator Rotor and the stator core have been provided with hydrogen cooling. To prevent hydrogen escaping from the machine to atmosphere through bearings, seal oil is provided at bearings with pressure more than the Hydrogen. The seal oil scheme is having storage tank. i.e. Damper Tank and the level of this tank shall be monitored for better functioning of the protection. Level Low contact of this tank will initiate an alarm and subsequently, Very Low Level contact initiates a time 2/11 with setting Secs. Operation of this timer will initiate Lock out relay.