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PRODUCTION AND OPERATIONS MANAGEMENT:

Obtaining the raw material

Storing raw material

Twisting the yarn

Texturizing or crimping the yarn

Draw Warping

Sizing

Weaving

PROCESS OF MANUFACTURING
Different techniques, such as winding, sizing, weaving etc. are used in the production process. Yarn is chief raw material of the company.

1) Obtaining the Raw Material:


The raw material consumed by the company is Parcel Oriented Yarn (POY). The yarn is procured from external sources like local manufacturer Reliance and Jindal Group etc.

2) Storing the Raw Material:


All the raw material needed by the various departments is purchased together and maintained in the storage area called Store Room from where any department can access the required amount of raw material.

3) Testing the Yarn:


Parcel oriented yarn is either twisted, according to the requirements of production. Process: 1. Winding on bobbins: Firstly POY is wound on bobbins, which are twisted on the twisting machine. The winding of yarn is done on the winding machine. material consumed in

2. Twisting machine: The POY wound on the bobbins is then titled on the twisting machine. On which the yarn is twisted. In this process, first the yarn is passed through spindles on which the yarn is twisted in both the opposite directions. There are 3 types of twisting machine

One for one twisting machine: In this machine, the yarn is twisted once for revolution. Two for one twisting machine: In this machine, there are two twisters per one revolution. Fancy Twister: The yarn before twisting is not very strong and breaks easily. It is twisted in order to increase its strength. Due to twisting, quality improves and hence production also increases.

4) Crimping or Texturizing of POY:


The POY is accessed from the store room to the crimping or texturizing section to texturize it. After that a unit works for measurement of POY. That units of yarn is weighted in gms, is called one denier .It is decreased after crimping Process of Crimping:Firstly, POY is put on machine in a specific amount. The place is called CRILL where it is put. After the first delivery, the yarn is heated. Then it is passed through cooling plate. After that, the yarn is passed through spindle assembly. Thereafter, it is passed through boiler and at all it is taken up. This is what the crimping or texturizing process is.

5) Warping:
The POY is put directly on the Machine from the dump stove to draw warped process. Its the fully automatic system from the warping system. The process of drawing heat setting and intermingling is carried out. It is given tension and then wound on beam.

6) Sizing:
Sizing is a process of saving of yarn. The raw material for sizing is accessed either from store room, warp raw section or from texturizing department. A beam is made at the beginning is the process on this department. Warp yarn i.e. Vertical threads are made.

7) Weaving:After making the process of twisting camping, sizing or drawing warp, the yarn is send to the weaving department. In weaving department grey cloth is manufactured through the process of weaving in this process one thread is horizontal and other is vertical. Horizontal thread thread is called warp. is called weft and the vertical

For Production of Yarn


A texturising machine from Himson Engineering Co. Pvt. Ltd.

For Production of Grey Materials Particulars No. of Machinery

Power Looms TFO machine Twisting Machine Winding Machine Boilers Kandy Machine

144+16 009 005 002 002 007

INFRASTRUCTURE FACILITY:
All require Infrastructural facilities are already available at the both factory site since it is located at the central of well known and industrially developed city of Surat. Power, water, transportation, manpower

etc. are existing and easily available at the factory site. So that, the non-stop production without disturbance is possible.

Availability of the Raw Material : The availability of Raw material is easily supplied
by the Jagruti Traders and Usha Textiles within four or five days before at Sayan and Katargam.

Location: The factory is established at the Poona Kumbharia Road,

Magob, Surat.

Production Capacity Per Month Of The Company Is As Follow:


Power Loom
Production per day Working day Production

=
= =

144
55 27

= Production per day Power Loom Working day

= 55 144 27 = 2, 13, 840 Meters per month Approx. = 2, 13, 840 Meters 12 months = 25, 66, 000 Meters per year

FACTOR AFFECTING PLANT LOCATION SELECTION:

1) Proximity to market:
Surat is the largest center in the world in manufacturing the synthetic fiber fabrics. Surat is said to be a king of textile Industry. So here, company got huge opportunity to grow in this market.

2) Proximity to raw material source:


Company procure major of the raw material from the local market only so transportation cost is not a major issue and company gets many suppliers in its area so bargaining power of the company also gets increase.

3) Nature of the Business:


Textile market is mainly based on timely delivery of the orders which are taken from the customer, for that reason the machinery and other facilities are used in this process are easily available over here.

4) Manpower:
80% of the employees working in this industry in Surat are from UP, Bihar, Orissa who come Surat especially for textile business and they are having great skill. They are also easily available.

5) Other support system:


Company exports its clothes and material to other countries too for that government provides various subsidies. Government has provided other facilities to Surat city for textile business so that they can grow. Power, water, electricity, transportation facility, etc. are easily available in Surat which is the basic necessity for the business.

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