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Draw Warping
Sizing
Weaving
PROCESS OF MANUFACTURING
Different techniques, such as winding, sizing, weaving etc. are used in the production process. Yarn is chief raw material of the company.
2. Twisting machine: The POY wound on the bobbins is then titled on the twisting machine. On which the yarn is twisted. In this process, first the yarn is passed through spindles on which the yarn is twisted in both the opposite directions. There are 3 types of twisting machine
One for one twisting machine: In this machine, the yarn is twisted once for revolution. Two for one twisting machine: In this machine, there are two twisters per one revolution. Fancy Twister: The yarn before twisting is not very strong and breaks easily. It is twisted in order to increase its strength. Due to twisting, quality improves and hence production also increases.
5) Warping:
The POY is put directly on the Machine from the dump stove to draw warped process. Its the fully automatic system from the warping system. The process of drawing heat setting and intermingling is carried out. It is given tension and then wound on beam.
6) Sizing:
Sizing is a process of saving of yarn. The raw material for sizing is accessed either from store room, warp raw section or from texturizing department. A beam is made at the beginning is the process on this department. Warp yarn i.e. Vertical threads are made.
7) Weaving:After making the process of twisting camping, sizing or drawing warp, the yarn is send to the weaving department. In weaving department grey cloth is manufactured through the process of weaving in this process one thread is horizontal and other is vertical. Horizontal thread thread is called warp. is called weft and the vertical
Power Looms TFO machine Twisting Machine Winding Machine Boilers Kandy Machine
INFRASTRUCTURE FACILITY:
All require Infrastructural facilities are already available at the both factory site since it is located at the central of well known and industrially developed city of Surat. Power, water, transportation, manpower
etc. are existing and easily available at the factory site. So that, the non-stop production without disturbance is possible.
Availability of the Raw Material : The availability of Raw material is easily supplied
by the Jagruti Traders and Usha Textiles within four or five days before at Sayan and Katargam.
Magob, Surat.
=
= =
144
55 27
= 55 144 27 = 2, 13, 840 Meters per month Approx. = 2, 13, 840 Meters 12 months = 25, 66, 000 Meters per year
1) Proximity to market:
Surat is the largest center in the world in manufacturing the synthetic fiber fabrics. Surat is said to be a king of textile Industry. So here, company got huge opportunity to grow in this market.
4) Manpower:
80% of the employees working in this industry in Surat are from UP, Bihar, Orissa who come Surat especially for textile business and they are having great skill. They are also easily available.